WO2017039118A1 - Coating solution for surface treatment having stability of friction coefficient, corrosion resistance, and eco-friendly property, and method for preparing coating layer using same coating solution - Google Patents

Coating solution for surface treatment having stability of friction coefficient, corrosion resistance, and eco-friendly property, and method for preparing coating layer using same coating solution Download PDF

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WO2017039118A1
WO2017039118A1 PCT/KR2016/005372 KR2016005372W WO2017039118A1 WO 2017039118 A1 WO2017039118 A1 WO 2017039118A1 KR 2016005372 W KR2016005372 W KR 2016005372W WO 2017039118 A1 WO2017039118 A1 WO 2017039118A1
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coating solution
weight
surface treatment
corrosion resistance
friction coefficient
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PCT/KR2016/005372
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French (fr)
Korean (ko)
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이주형
이주영
황준
이용규
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주식회사 제이엘서피스
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/02Polysilicates

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  • the present invention relates to a friction coefficient stability, corrosion resistance and environmentally friendly surface treatment coating solution, a method for producing a coating layer using the coating solution.
  • the most commonly used metals in the current industrial field are steel structures containing iron (Fe), and most of them are exposed to natural environment (snow, rain, salt, temperature, humidity, oxygen, etc.), and thus prevent rust surface to enhance corrosion resistance and durability. It is common to do the treatment.
  • Corrosion of structures containing iron meets oxygen and moisture in the air to form Fe (OH) 3 and Fe 2 O 3 , which are most often accelerated by other chemicals in the air, soot, salt in seawater, and acid rain. .
  • FIG. 1 shows a photo schematically showing a car and a cancer cell in which corrosion has occurred.
  • Figure 2 shows a photograph of a hot-dip galvanized bolt is a conventional rust generated.
  • corrosion has similarities with cancer cells in that it can destroy everything at the moment of occurrence.
  • Zinc plating As a representative surface plating method to block the external environment causing such corrosion, zinc plating is used to protect metals from corrosion in a wide range of fields. Zinc plating also has sacrificial anode protection because it has a greater tendency to ionize than iron in a cathodic manner.
  • the methods mainly used for post-treatment include chromate and phosphate treatment.
  • the chromate process uses hexavalent chromium (Cr 6 + ), which requires an alternative to the hexavalent chromium due to deadly toxicity and environmental pollution.
  • the European Union launched the End of Life Vehicle Directive (ELV), which proposed limiting toxic heavy metals (such as Pb, Cd, Hg and hexavalent Cr) in the coating of automotive components.
  • EUV End of Life Vehicle Directive
  • the European Union also issued a directive to prohibit the use of certain hazardous substances in all electronic equipment imported into the country on 1 July 2006.
  • FIG. 3 is a photograph of a finger addicted to heavy metal hexavalent chromium
  • FIG. 4 is a photograph of a patient in which cancer is generated by a carcinogen.
  • Korean Patent Laid-Open Publication No. 10-2015-0075001 (Surface treatment solution having excellent corrosion resistance and blackening resistance and a method of manufacturing a surface-treated Zn-Al-Mg alloy plated steel sheet using the same) ) Is a method for producing a surface treatment solution for providing excellent corrosion resistance to a zinc-aluminum-magnesium alloy steel sheet, and it has excellent corrosion resistance and has improved blackening resistance in which the surface of the film does not turn black even under high temperature and high humidity. Since chromium is used, it is not preferable because it is in a direction that is not in line with global environmental regulations.
  • the Republic of Korea Patent No. 1209079 (eco-friendly water-soluble anti-corrosive coating composition and environmentally friendly anti-corrosion coating method of steel structures using the same) relates to an eco-friendly water-soluble anti-corrosive coating composition and coating method to the steel structure environmentally friendly corrosion resistance, chemical resistance, durability It relates to a water-soluble paint that can give.
  • the use of a mixture of water-soluble epoxy resins provided excellent corrosion resistance, but the coating film is very thick (50-75 ⁇ m), so its use is limited and the field of application is limited.
  • the productivity is very low because curing takes longer than 8 hours after coating.
  • the Republic of Korea Patent No. 0579989 (torque stabilizer) relates to a stabilizer that provides a stable fastening force when assembling bolts, nuts, screws by mixing a modified alkyd resin, a water dispersible surfactant and an aqueous pigment in a certain component ratio.
  • the variation of the friction coefficient due to the stabilizer was 14%. Since this is a very high deviation, it is unsuitable for process application, and thus, in the present invention, it was intended to develop a stabilizer at a level satisfying the 1-2%.
  • Patent Document 1 Republic of Korea Patent Publication No. 2015-0075001
  • Patent Document 2 Republic of Korea Registered Patent No. 1209079
  • Patent Document 3 Republic of Korea Registered Patent No. 0579989
  • the present invention has been made to solve the conventional problems as described above, according to an embodiment of the present invention, the object of the present invention is to provide a high stability and high corrosion resistance environmentally friendly surface treatment solution of the friction coefficient.
  • a first object of the present invention is a friction coefficient stability, corrosion resistance and environmentally-friendly, characterized in that in the surface treatment coating solution, (3-aminopropyl) preethoxysilane, dipropylene glycol, stearic acid and tetraethoxysilane It can be achieved as a surface treatment coating solution.
  • the first object 5 to 17% by weight of (3-aminopropyl) preethoxysilane, 50 to 75% by weight of dipropylene glycol, 1 to 6% by weight of stearic acid and 8 to 15% by weight of tetraethoxysilane It may be characterized by including.
  • 13 to 17% by weight of (3-aminopropyl) preethoxysilane preferably, 65 to 75% by weight of dipropylene glycol, 4 to 6% by weight of stearic acid and 13 to 13% of tetraethoxysilane It may be characterized by including 15% by weight.
  • a second object of the present invention in the surface treatment coating solution, comprises (3-aminopropyl) preethoxysilane, dipropylene glycol, stearic acid, tetraethoxysilane, tetrabutyl titanate and tetraisopropyl titanate It can be achieved as a friction coefficient stability, corrosion resistance and environmentally friendly surface treatment coating solution characterized in that.
  • the second object 5 to 17% by weight of (3-aminopropyl) preethoxysilane, 50 to 75% by weight of dipropylene glycol, 1 to 6% by weight of stearic acid, 8 to 15% by weight of tetraethoxysilane, It may be characterized in that it comprises 0.5 to 1% by weight of tetrabutyl titanate and 0 to 0.5% by weight of tetraisopropyl titanate.
  • a third object of the present invention in the method for producing a coating layer, the step of washing the surface of the metal base material to be subjected to the surface treatment to produce a coating layer; Immersing the base material in a container in which the coating solution according to claim 4 is stored; Removing the base material from the container and dehydrating the coating solution to uniformly apply the coating solution; And dry-curing the base material to form a coating layer. It can be achieved as a method of manufacturing a coating layer using a frictional coefficient stability, corrosion resistance, and environmentally friendly surface treatment coating solution, which comprises a.
  • the washing may include removing foreign substances on the surface of the base material by acetone ultrasonic cleaning.
  • the immersing step may be characterized in that the base material is immersed in the coating solution for 3 to 5 seconds by dipping (Dipping) method.
  • the applying step it may be characterized in that the dewatering means for 10 to 20 seconds by rotating to 200 ⁇ 1000rpm.
  • the step of forming the coating layer it may be characterized in that the dry curing at 100 ⁇ 130 °C for 15 to 35 minutes.
  • the step of forming the coating layer after the step of forming the coating layer, it may be characterized in that it further comprises the step of cooling to a temperature of less than 60 °C.
  • the coating solution is (3-aminopropyl) preethoxysilane 5 to 17% by weight, dipropylene glycol 50 to 75% by weight, stearic acid 1 to 6% by weight, tetraethoxysilane 8 15 wt%, tetrabutyl titanate 0.5-1 wt% and tetraisopropyl titanate greater than 0 wt% to 0.5 wt%.
  • the coating solution is 13 to 17% by weight of (3-aminopropyl) preethoxysilane, 65 to 75% by weight of dipropylene glycol, 4 to 6% by weight of stearic acid and tetra 13 to 15% by weight of oxysilane, 0.5 to 1% by weight of tetrabutyl titanate and 0 to 0.5% by weight of tetraisopropyl titanate.
  • a fourth object of the present invention in the coating layer using the surface treatment coating solution, the coating layer using the friction coefficient stability, corrosion resistance and environmentally friendly surface treatment coating solution, characterized in that formed by the manufacturing method according to the above-mentioned third object Can be achieved as
  • the method for producing a coating layer using the coating solution has the effect of high stability and high corrosion resistance and environmentally friendly friction coefficient.
  • FIG. 1 is a photo schematically showing a car and a cancer cell in which corrosion has occurred
  • Figure 2 is a photograph of a hot dip galvanized bolt is conventional rust generated
  • Figure 6 is a block diagram of a coating layer manufacturing method using an environmentally friendly coating solution according to an embodiment of the present invention
  • Example 10 is an E-SEM analysis photograph of a zinc-based surface treatment bolt surface treated with a coating solution according to Example 5 of the present invention.
  • Example 11 is an EDX elemental analysis result table of a zinc-based surface treated bolt surface treated with a conventional hot dip galvanized bolt and a coating solution according to Example 5 of the present invention
  • Figure 13 is a photograph after 1900 hours of salt spray test of zinc-based surface treatment bolt surface treatment with a coating solution according to Example 5 of the present invention
  • Figure 14 shows a friction coefficient analysis result table of the zinc-based surface treatment bolt surface-treated with the coating solution according to an embodiment of the present invention.
  • Embodiments described herein will be described with reference to cross-sectional and / or plan views, which are ideal exemplary views of the present invention.
  • the thicknesses of films and regions are exaggerated for effective explanation of technical content. Therefore, the shape of the exemplary diagram may be modified by manufacturing techniques and / or tolerances. Accordingly, the embodiments of the present invention are not limited to the specific forms shown, but also include changes in forms generated according to manufacturing processes.
  • the etched regions shown at right angles may be rounded or have a predetermined curvature.
  • the regions illustrated in the figures have properties, and the shape of the regions illustrated in the figures is intended to illustrate a particular form of region of the device and is not intended to limit the scope of the invention.
  • terms such as first and second are used to describe various components in various embodiments of the present specification, these components should not be limited by such terms. These terms are only used to distinguish one component from another.
  • the embodiments described and illustrated herein also include complementary embodiments thereof.
  • Surface treatment coating solution including (3-aminopropyl) preethoxysilane, dipropylene glycol, stearic acid, tetraethoxysilane, tetrabutyl titanate and tetraisopropyl titanate, friction Coefficient stability, corrosion resistance and environmental friendliness are all satisfied.
  • the coefficient of friction stability, corrosion resistance and environmentally friendly surface treatment coating solution is (3-aminopropyl) preethoxysilane 5 to 17% by weight, dipropylene glycol 50 to 75% by weight, stearic acid 1 to 6% by weight, tetraethoxy 8-15 weight percent silane, 0.5-1 weight percent tetrabutyl titanate and 0-0.5 weight percent tetraisopropyl titanate.
  • Figure 5 shows the ratio table of the environmentally friendly coating solution according to an embodiment of the present invention.
  • Example 1 of the present invention 5 to 7% by weight of (3-aminopropyl) preethoxysilane, 50 to 55% by weight of dipropylene glycol, 1-2% by weight of stearic acid and tetra It can be seen that it is composed by mixing 8 to 9% by weight of oxysilane, 0.5 to 1% by weight of tetrabutyl titanate and 0 to 0.5% by weight of tetraisopropyl titanate.
  • Example 2 of the present invention 7 to 10% by weight of (3-aminopropyl) preethoxysilane, 55 to 60% by weight of dipropylene glycol, 2-3% by weight of stearic acid and It can be seen that 9 to 10 wt% of tetraethoxysilane, 0.5 to 1 wt% of tetrabutyl titanate, and 0 to 0.5 wt% of tetraisopropyl titanate are mixed.
  • Example 3 of the present invention 10 to 13% by weight (3-aminopropyl) preethoxysilane, 60 to 65% by weight dipropylene glycol, 3 to 4% by weight stearic acid and tetra It can be seen that it is composed by mixing 9 to 10% by weight of oxysilane, 0.5 to 1% by weight of tetrabutyl titanate and 0 to 0.5% by weight of tetraisopropyl titanate.
  • Example 4 of the present invention 13 to 15% by weight of (3-aminopropyl) preethoxysilane, 65 to 70% by weight of dipropylene glycol, 4 to 5% by weight of stearic acid and It can be seen that 11 to 13% by weight of tetraethoxysilane, 0.5 to 1% by weight of tetrabutyl titanate and 0 to 0.5% by weight of tetraisopropyl titanate.
  • Example 5 of the present invention 15 to 17% by weight of (3-aminopropyl) preethoxysilane, 70 to 75% by weight of dipropylene glycol, 5 to 6% by weight of stearic acid and It can be seen that 13-15% by weight of tetraethoxysilane, 0.5-1% by weight of tetrabutyl titanate and 0 to 0.5% by weight of tetraisopropyl titanate.
  • Eco-friendly metal surface coating solution according to an embodiment of the present invention to propose a direction to improve the environmental and economic problems as a technology to replace the chromate, etc. to prepare for the environmental problems of the recent RoHS (hazardous substance use regulation) do.
  • the eco-friendly metal surface coating solution of the present invention mainly consists of silane-based compounds having a structure of R'Si (OR) 3 and has excellent corrosion resistance by forming a film on various metals such as magnesium alloy, steel, and metal surface-treated with zinc. Among them, metals surfaced with zinc are most suitable.
  • the performance of the eco-friendly metal surface coating solution according to an embodiment of the present invention is to form a self-assembled film by forming a Si-OM bond and Si-O-Si as a film forming mechanism of the silane compound on the metal surface of the external environment Provides excellent corrosion resistance by protecting the base material from corrosion factors.
  • (3-aminopropyl) triethoxysilane plays the most preferred role to provide a strong adhesion between the coating solution and the metal base material. And tetraethoxysilane is most preferable in order to form a stable film.
  • tetrabutyl titanate, tetraisopropyl titanate, and stearic acid were mixed as the corrosion resistance increasing additive, and as a solvent, a combination of dipropylene glycol showed the best corrosion resistance performance.
  • This coating layer is to use the above-mentioned friction coefficient stability, corrosion resistance and environmentally friendly surface treatment coating solution.
  • Figure 6 shows a block diagram of a coating layer manufacturing method using an environmentally friendly metal surface coating solution according to an embodiment of the present invention.
  • Figure 7 shows a flow chart of a coating layer manufacturing method using an environmentally friendly metal surface coating solution according to an embodiment of the present invention.
  • the coating layer manufacturing method according to an embodiment of the present invention, as shown in Figure 6 and 7, washing the surface of the metal base material to be subjected to the surface treatment to generate the coating layer (S1) and the washed base material
  • the step (S2) and the step of immersing the eco-friendly metal surface coating solution according to the embodiment of the present invention stored in the container and the dehydration by removing the base material from the container (S3) and the base material uniformly It can be seen that it comprises the step (S4) to form a coating layer by dry curing.
  • the coating solution according to an embodiment of the present invention for producing a coating layer is 5 to 17% by weight of (3-aminopropyl) preethoxysilane, 50 to 75% by weight of dipropylene glycol, 1 to 1 part of stearic acid. 6% by weight, 8-15% by weight of tetraethoxysilane, 0.5-1% by weight of tetrabutyl titanate and 0-0.5% by weight of tetraisopropyl titanate.
  • the coating solution according to an embodiment of the present invention (3-aminopropyl) preethoxysilane 13-17 wt%, dipropylene glycol 65-75 wt%, stearic acid 4-6 wt% and tetraethoxy 13-15 weight percent silane, 0.5-1 weight percent tetrabutyl titanate and 0-0.5 weight percent tetraisopropyl titanate.
  • the washing step as a pretreatment process, to perform acetone ultrasonic cleaning for about 1 minute to remove foreign substances on the surface of the galvanized base material.
  • the base material in order to coat the coating solution on the washed base material, the base material is immersed in the coating solution for 3 to 5 seconds by a dipping method.
  • the dehydration means is rotated at an rpm suitable for each base material between 200 and 1000 rpm to dehydrate for about 15 seconds to be evenly applied.
  • the coating layer after coating the coating solution, it is dried and cured at about 100 ⁇ 130 °C for about 15 to 35 minutes to form a coating layer.
  • the coating process according to the embodiment of the present invention has an advantage of entering the factory site and worker efficiency because it can be easily and easily carried out for mass production application.
  • the dry cured finished product is cooled to a temperature below 60 ° C.
  • Stearic acid and ethanol were purchased from Samjeon Pure Chemical Co., Ltd., (3-aminopropyl) triethoxysilane and tetraethoxysilane were obtained from isomeric materials.
  • Propylene glycol was purchased from SKC, tetrabutyl titanate was purchased from Sigma Aldrich, and tetraisopropyl titanate was purchased from UCP Corporation.
  • salt spray test analysis was carried out in accordance with KS D 9502 in a standardized manner, this specification is sprayed 5% NaCl solution at 35 °C, the temperature in the chamber is maintained at 35 °C corrosion resistance experiments. After 1,000 hours of salt spray test, the corrosion resistance performance was evaluated by the ratio of hematite generation area.
  • Figure 8 shows the adhesion and corrosion resistance test results of the coating layer prepared by the coating solution prepared according to an embodiment of the present invention.
  • the adhesion performance of the coating solution _1 to the coating solution _5 according to Example 1 according to the coating solution composition range condition according to the embodiment of the present invention was applied to the coating solution _1 coating. Except for showing excellent adhesion performance. Among them, it was confirmed that the adhesion performance of the coating solution _4 and the coating solution _5 had the most excellent quality.
  • coating solutions 1 to 3 according to Examples 1 to 3 showed a red blue redness of less than 5% of the total area after the salt spray test 1,000 hours
  • Coating solution _4 and coating solution _5 according to Examples 4 to 5 showed a red blue red color development rate of less than 0% of the total area it was confirmed that it has excellent corrosion resistance.
  • the experimental data of the present invention observed the morphological changes of the coating surface.
  • the morphological change of the surface after the surface treatment with an environmentally friendly coating solution according to Examples 1 to 5 of the present invention was precisely analyzed by E-SEM.
  • FIG. 9 shows an E-SEM analysis photograph of a conventional hot dip galvanized bolt.
  • 10 shows E-SEM analysis photographs of zinc-based surface treatment bolts surface-treated with a coating solution (coating solution_5) according to Example 5 of the present invention.
  • the surface image was confirmed at a magnification of 1,000 times, and it was confirmed that a dense and uniform coating surface was formed in the product treated with the coating solution_5 compared with before coating.
  • the experimental data of the present invention analyzed the components of the coating surface. After the surface treatment with an environmentally friendly coating solution according to an embodiment of the present invention, the components were analyzed through EDX to confirm the components of the surface of the coating layer.
  • 11 is a table showing EDX elemental analysis results of zinc-based surface treatment bolts surface-treated with a conventional hot dip galvanized bolt and a coating solution_5 according to Example 5 of the present invention.
  • FIG. 12 shows a photograph after 1900 hours of a salt spray test of a conventional hot dip galvanized bolt.
  • Figure 13 shows a photograph after a salt spray test 1900 hours of zinc-based surface treatment bolts surface-treated with a coating solution according to Example 5 of the present invention.
  • Figure 14 shows a friction coefficient analysis result table of the zinc-based surface treatment bolt surface-treated with the coating solution according to an embodiment of the present invention.
  • the above-described apparatus and method may not be limitedly applied to the configuration and method of the above-described embodiments, but the embodiments may be selectively combined in whole or in part in each of the embodiments so that various modifications may be made. It may be configured.

Abstract

The present invention relates to a coating solution for surface treatment having stability of friction coefficient, corrosion resistance, and eco-friendly property, and to a method for preparing a coating layer using the coating solution. More specifically, a coating solution according to an embodiment of the present invention contains 13-17 wt% of (3-aminopropyl)triethoxysilane, 65-75 wt% of dipropylene glycol, 4-6 wt% of stearic acid, 13-15 wt% of tetraethoxysilane, 0.5-1 wt% of tetrabutyle titanate, and greater than 0 wt% and up to 0.5 wt% of tetraisopropyl titanate, and thus has an effect of simultaneously satisfying the stability of friction coefficient, corrosion resistance, and eco-friendly property.

Description

마찰계수 안정성, 내식성 및 친환경 표면처리 코팅용액, 그 코팅용액을 이용한 코팅층의 제조방법Friction Coefficient Stability, Corrosion Resistance and Eco-Friendly Surface Treatment Coating Solution, Manufacturing Method of Coating Layer Using the Coating Solution
본 발명은 마찰계수 안정성, 내식성 및 친환경 표면처리 코팅용액, 그 코팅용액을 이용한 코팅층의 제조방법에 대한 것이다.The present invention relates to a friction coefficient stability, corrosion resistance and environmentally friendly surface treatment coating solution, a method for producing a coating layer using the coating solution.
현재 산업현장에서 가장 많이 쓰이는 금속은 철(Fe)을 포함하는 철재 구조물로서 대부분 자연환경(눈, 비, 염분, 온도, 습도, 산소 등) 속에 노출되므로 내식성 및 내구성을 증진시키기 위한 녹 발생 방지 표면처리를 하는 것이 일반적이다. The most commonly used metals in the current industrial field are steel structures containing iron (Fe), and most of them are exposed to natural environment (snow, rain, salt, temperature, humidity, oxygen, etc.), and thus prevent rust surface to enhance corrosion resistance and durability. It is common to do the treatment.
철을 포함하는 구조물의 부식은 공기 중의 산소, 수분을 만나 Fe(OH)3와 Fe2O3을 생성하는데 이는 공기 중의 다른 화학물질인 매연, 해수의 염분, 산성비로 인해 가속화되는 경우가 대부분이다. Corrosion of structures containing iron meets oxygen and moisture in the air to form Fe (OH) 3 and Fe 2 O 3 , which are most often accelerated by other chemicals in the air, soot, salt in seawater, and acid rain. .
최근 자동차 부식으로 인한 대규모리콜, 해양플랜트 산업의 성장으로 내구성/내식성을 향상을 위한 표면처리기술의 필요가 급증되고 있고, 부식은 외관뿐만 아니라 강도 및 수명이 줄어 안전사고와 직결되게 된다. Recently, the need for surface treatment technology to improve durability and corrosion resistance is rapidly increasing due to the large-scale recall due to automobile corrosion and the offshore plant industry, and corrosion is directly related to safety accidents due to the reduction in strength and life as well as appearance.
도 1은 부식이 발생된 자동차와, 암세포를 모식적으로 나타낸 사진을 도시한 것이다. 그리고, 도 2는 종래 녹이 발생된 용융아연도금볼트의 사진을 도시한 것이다. 도 1에 도시된 바와 같이, 부식은 발생되는 순간 모든 것을 파괴할 수 있다는 점에서 암세포와 유사점을 가지게 된다. 1 shows a photo schematically showing a car and a cancer cell in which corrosion has occurred. And, Figure 2 shows a photograph of a hot-dip galvanized bolt is a conventional rust generated. As shown in Figure 1, corrosion has similarities with cancer cells in that it can destroy everything at the moment of occurrence.
이러한 부식을 유발하는 외부환경을 차단하기 위해 대표적인 표면도금 방식으로는 아연도금이 광범위한 분야에서 금속을 부식으로부터 보호하기 위해 활용되고 있다. 아연도금은 음극 방식으로 철보다 이온화 경향이 크기 때문에 희생 양극 보호 특성도 있다. As a representative surface plating method to block the external environment causing such corrosion, zinc plating is used to protect metals from corrosion in a wide range of fields. Zinc plating also has sacrificial anode protection because it has a greater tendency to ionize than iron in a cathodic manner.
하지만 아연도금 자체로는 아연 산화물이 많이 발생되며, 자체적인 내식성이 낮기 때문에 거의 대부분은 후처리 과정을 통해 화학적으로 안정되도록 처리해준다. 후처리로 주로 이용되고 있는 방법은 크로메이트, 인산염 처리 등이 있다. 크로메이트 공정은 6가 크롬(Cr6 +)을 사용하는데 이는 치명적인 독성 및 환경오염으로 인하여 6가 크롬 사용에 대한 규제가 강화되고 있기 때문에 이에 대한 대체 방안이 필요한 실정이다. However, zinc plating itself generates a lot of zinc oxide, and because of its low corrosion resistance, most of them are treated to be chemically stable through post-treatment. The methods mainly used for post-treatment include chromate and phosphate treatment. The chromate process uses hexavalent chromium (Cr 6 + ), which requires an alternative to the hexavalent chromium due to deadly toxicity and environmental pollution.
2000년 9월 유럽 연합은 ELV(End of Life Vehicle Directive)를 발족시켜 자동차 부품들의 코팅에 있어 유독성 중금속(Pb, Cd, Hg 및 6가 Cr 등)제한을 제시하였다. 또한 유럽연합은 2006년 7월 1일부터 자국으로 수입되는 모든 전자기기제품에 대한 특정 유해물질의 사용을 금지하도록 지침을 발표하였다. In September 2000, the European Union launched the End of Life Vehicle Directive (ELV), which proposed limiting toxic heavy metals (such as Pb, Cd, Hg and hexavalent Cr) in the coating of automotive components. The European Union also issued a directive to prohibit the use of certain hazardous substances in all electronic equipment imported into the country on 1 July 2006.
이에 따라 6가 크롬 표면처리 코팅용액의 대체방법으로는 많은 기술이 개발되었으며 다양한 시도가 진행되어 오고 있다. 다양한 대체방법 중 3가 크롬을 이용한 크로메이트 코팅용액이 현재까지는 효과적인 방안으로 떠오르고 있으나 내식성, 가격경쟁, 사용자의 편의성 등이 만족할 만한 수준에 이르지 못하고 있다.Accordingly, as a method of replacing the hexavalent chromium surface treatment coating solution, many technologies have been developed and various attempts have been made. Among various alternative methods, chromate coating solution using trivalent chromium has emerged as an effective solution until now, but corrosion resistance, price competition, and user convenience have not been satisfied.
도 3은 중금속 6가 크롬에 중독된 손가락 사진을 도시한 것이고, 도 4는 발암물질에 의해 암이 생성된 환자의 사진을 도시한 것이다. 3 is a photograph of a finger addicted to heavy metal hexavalent chromium, and FIG. 4 is a photograph of a patient in which cancer is generated by a carcinogen.
이러한 부식을 방지하기 위한 코팅방법, 용액으로서 종래 대한민국 공개특허 제10-2015-0075001호(내식성 및 내흑변성이 우수한 표면처리 용액 및 이를 이용하여 표면처리된 Zn-Al-Mg 합금도금 강판의 제조방법)에서는 아연-알루미늄-마그네슘 합금 강판에 우수한 내식성을 제공하기 위한 표면처리 용액 제조방법에 관한 것으로 우수한 내식성을 보유함과 동시에 고온 다습한 분위기에서도 피막 표면이 검게 변하지 않는 내흑변성이 향상되었지만, 환경규제물질인 크롬을 사용하였기 때문에 세계적인 환경규제 추세에 맞지 않는 방향이므로 바람직하지 않다.As a coating method and a solution for preventing such corrosion, Korean Patent Laid-Open Publication No. 10-2015-0075001 (Surface treatment solution having excellent corrosion resistance and blackening resistance and a method of manufacturing a surface-treated Zn-Al-Mg alloy plated steel sheet using the same) ) Is a method for producing a surface treatment solution for providing excellent corrosion resistance to a zinc-aluminum-magnesium alloy steel sheet, and it has excellent corrosion resistance and has improved blackening resistance in which the surface of the film does not turn black even under high temperature and high humidity. Since chromium is used, it is not preferable because it is in a direction that is not in line with global environmental regulations.
또한, 종래 대한민국 등록특허 제1209079호(친환경 수용성 방청도료 조성물 및 이를 이용한 철재 구조물의 친환경 부식방지 도장공법)에서는 친환경 수용성 방청도료 조성물 및 도장공법에 관한 것으로 철재 구조물에 친환경적으로 내식성, 내화학성, 내구성을 부여할 수 있는 수용성 도료에 관한 것이다. 수용성 에폭시계 수지를 혼합하여 사용함으로써 우수한 내식성을 제공하였지만, 도막 두께가 50 ~ 75㎛로 매우 두껍기 때문에 파스너류 제품에는 사용이 제한적이고 적용분야가 한정적이다. 또한 도료 도포 후 경화시간이 8시간 이상 걸리기 때문에 생산성이 매우 낮다.In addition, the Republic of Korea Patent No. 1209079 (eco-friendly water-soluble anti-corrosive coating composition and environmentally friendly anti-corrosion coating method of steel structures using the same) relates to an eco-friendly water-soluble anti-corrosive coating composition and coating method to the steel structure environmentally friendly corrosion resistance, chemical resistance, durability It relates to a water-soluble paint that can give. The use of a mixture of water-soluble epoxy resins provided excellent corrosion resistance, but the coating film is very thick (50-75 μm), so its use is limited and the field of application is limited. In addition, the productivity is very low because curing takes longer than 8 hours after coating.
그리고, 종래 대한민국 등록특허 제0579989호(토오크 안정제)에서는 변성 알키드 수지와 수분산성 계면활성제와 수성안료를 일정 성분비로 혼합하여 볼트, 너트, 스크류의 조립시 안정된 체결력을 제공하는 안정제에 관한 것이다. 하지만 안정제로 인한 마찰계수의 편차는 14%에 만족하였다. 이는 매우 높은 편차이므로 공정적용에는 부적합하며 따라서 본 발명에서는 1~2%에 만족하는 수준으로 안정제를 개발하고자 하였다.In addition, the Republic of Korea Patent No. 0579989 (torque stabilizer) relates to a stabilizer that provides a stable fastening force when assembling bolts, nuts, screws by mixing a modified alkyd resin, a water dispersible surfactant and an aqueous pigment in a certain component ratio. However, the variation of the friction coefficient due to the stabilizer was 14%. Since this is a very high deviation, it is unsuitable for process application, and thus, in the present invention, it was intended to develop a stabilizer at a level satisfying the 1-2%.
[선행기술문헌][Preceding technical literature]
[특허문헌][Patent Documents]
(특허문헌 1) 대한민국 공개특허 제2015-0075001호(Patent Document 1) Republic of Korea Patent Publication No. 2015-0075001
(특허문헌 2) 대한민국 등록특허 제1209079호(Patent Document 2) Republic of Korea Registered Patent No. 1209079
(특허문헌 3) 대한민국 등록특허 제0579989호(Patent Document 3) Republic of Korea Registered Patent No. 0579989
따라서 본 발명은 상기와 같은 종래의 문제점을 해결하기 위하여 안출된 것으로서, 본 발명의 일실시예에 따르면, 마찰계수의 높은 안정성 및 고내식성 친환경 표면처리 용액을 제공하는데 그 목적이 있다. Therefore, the present invention has been made to solve the conventional problems as described above, according to an embodiment of the present invention, the object of the present invention is to provide a high stability and high corrosion resistance environmentally friendly surface treatment solution of the friction coefficient.
또한 본 발명의 일실시예에 따르면, 아연도금 된 금속모재에 가장 적합하며 내식성 및 화학적, 마찰계수 안정성을 증가시키기 때문에 관련 분야(볼트, 너트, 각종 파스너, 강판 등)에서 매우 유용하게 적용될 수 있는 마찰계수 안정성, 내식성 및 친환경 표면처리 코팅용액, 그 코팅용액을 이용한 코팅층의 제조방법을 제공하는데 그 목적이 있다. In addition, according to an embodiment of the present invention, because it is most suitable for galvanized metal base material and increases the corrosion resistance, chemical and friction coefficient stability, it can be very usefully applied in related fields (bolts, nuts, various fasteners, steel sheets, etc.) It is an object of the present invention to provide a method for producing a coating layer using the coating solution, the frictional coefficient stability, corrosion resistance and environment-friendly surface treatment coating solution.
한편, 본 발명에서 이루고자 하는 기술적 과제들은 이상에서 언급한 기술적 과제들로 제한되지 않으며, 언급하지 않은 또 다른 기술적 과제들은 아래의 기재로부터 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에게 명확하게 이해될 수 있을 것이다.On the other hand, the technical problems to be achieved in the present invention are not limited to the technical problems mentioned above, and other technical problems that are not mentioned are clearly to those skilled in the art from the following description. It can be understood.
본 발명의 제1목적은, 표면처리 코팅용액에 있어서, (3-아미노프로필)프리에톡실란, 디프로필렌글리콜, 스테아르산 및 테트라에톡시실란을 포함하는 것을 특징으로 하는 마찰계수 안정성, 내식성 및 친환경 표면처리 코팅용액으로서 달성될 수 있다. A first object of the present invention is a friction coefficient stability, corrosion resistance and environmentally-friendly, characterized in that in the surface treatment coating solution, (3-aminopropyl) preethoxysilane, dipropylene glycol, stearic acid and tetraethoxysilane It can be achieved as a surface treatment coating solution.
또한, 제1목적에 있어서, (3-아미노프로필)프리에톡실란 5 ~ 17 중량%, 디프로필렌글리콜 50 ~ 75 중량 %, 스테아르산 1 ~ 6 중량% 및 테트라에톡시실란 8 ~15 중량%를 포함하는 것을 특징으로 할 수 있다. Further, in the first object, 5 to 17% by weight of (3-aminopropyl) preethoxysilane, 50 to 75% by weight of dipropylene glycol, 1 to 6% by weight of stearic acid and 8 to 15% by weight of tetraethoxysilane It may be characterized by including.
그리고, 제1목적에 있어서, 바람직하게는, (3-아미노프로필)프리에톡실란 13 ~ 17 중량%, 디프로필렌글리콜 65 ~ 75 중량 %, 스테아르산 4 ~ 6 중량% 및 테트라에톡시실란 13 ~15 중량%를 포함하는 것을 특징으로 할 수 있다. And, for the first purpose, preferably, 13 to 17% by weight of (3-aminopropyl) preethoxysilane, 65 to 75% by weight of dipropylene glycol, 4 to 6% by weight of stearic acid and 13 to 13% of tetraethoxysilane It may be characterized by including 15% by weight.
본 발명의 제2목적은, 표면처리 코팅용액에 있어서, (3-아미노프로필)프리에톡실란, 디프로필렌글리콜, 스테아르산, 테트라에톡시실란, 테트라뷰틸티타네이트 및 테트라이소프로필티타네이트를 포함하는 것을 특징으로 하는 마찰계수 안정성, 내식성 및 친환경 표면처리 코팅용액으로서 달성될 수 있다. A second object of the present invention, in the surface treatment coating solution, comprises (3-aminopropyl) preethoxysilane, dipropylene glycol, stearic acid, tetraethoxysilane, tetrabutyl titanate and tetraisopropyl titanate It can be achieved as a friction coefficient stability, corrosion resistance and environmentally friendly surface treatment coating solution characterized in that.
또한, 제2목적에 있어서, (3-아미노프로필)프리에톡실란 5 ~ 17 중량%, 디프로필렌글리콜 50 ~ 75 중량 %, 스테아르산 1 ~ 6 중량%, 테트라에톡시실란 8 ~15 중량%, 테트라뷰틸티타네이트 0.5 ~ 1 중량% 및 테트라이소프로필티타네이트 0초과 ~ 0.5 중량%를 포함하는 것을 특징으로 할 수 있다. In addition, in the second object, 5 to 17% by weight of (3-aminopropyl) preethoxysilane, 50 to 75% by weight of dipropylene glycol, 1 to 6% by weight of stearic acid, 8 to 15% by weight of tetraethoxysilane, It may be characterized in that it comprises 0.5 to 1% by weight of tetrabutyl titanate and 0 to 0.5% by weight of tetraisopropyl titanate.
그리고, 제2목적에 있어서, 바람직하게는, (3-아미노프로필)프리에톡실란 13 ~ 17 중량%, 디프로필렌글리콜 65 ~ 75 중량 %, 스테아르산 4 ~ 6 중량% 및 테트라에톡시실란 13 ~15 중량%, 테트라뷰틸티타네이트 0.5 ~ 1 중량% 및 테트라이소프로필티타네이트 0초과 ~ 0.5 중량%를 포함하는 것을 특징으로 할 수 있다. And, for the second purpose, preferably, 13 to 17% by weight of (3-aminopropyl) preethoxysilane, 65 to 75% by weight of dipropylene glycol, 4 to 6% by weight of stearic acid and 13 to 13% of tetraethoxysilane 15 wt%, tetrabutyl titanate 0.5-1 wt% and tetraisopropyl titanate greater than 0 to 0.5 wt%.
본 발명의 제3목적은, 코팅층 제조방법에 있어서, 코팅층을 생성할 표면처리의 대상이 되는 금속 모재 표면을 세척하는 단계; 상기 모재를 제4항에 따른 코팅용액이 저장된 용기에 침지시키는 단계; 상기 용기에서 상기 모재를 꺼내어 탈수시켜 상기 코팅용액을 균일하게 도포시키는 단계; 및 상기 모재를 건조 경화시켜 코팅층을 형성시키는 단계;를 포함하는 것을 특징으로 하는 마찰계수 안정성, 내식성 및 친환경 표면처리 코팅용액을 이용한 코팅층 제조방법으로서 달성될 수 있다. A third object of the present invention, in the method for producing a coating layer, the step of washing the surface of the metal base material to be subjected to the surface treatment to produce a coating layer; Immersing the base material in a container in which the coating solution according to claim 4 is stored; Removing the base material from the container and dehydrating the coating solution to uniformly apply the coating solution; And dry-curing the base material to form a coating layer. It can be achieved as a method of manufacturing a coating layer using a frictional coefficient stability, corrosion resistance, and environmentally friendly surface treatment coating solution, which comprises a.
그리고, 제3목적에 있어서, 상기 세척하는 단계는, 아세톤 초음파 세척에 의해 상기 모재 표면의 이물질을 제거하는 것을 특징으로 할 수 있다. In addition, in the third purpose, the washing may include removing foreign substances on the surface of the base material by acetone ultrasonic cleaning.
또한, 제3목적에 있어서, 상기 침지시키는 단계는, 상기 모재를 디핑(Dipping)방식으로 상기 코팅용액에 3 ~ 5초 동안 침지시키는 것을 특징으로 할 수 있다. In addition, in the third purpose, the immersing step may be characterized in that the base material is immersed in the coating solution for 3 to 5 seconds by dipping (Dipping) method.
그리고, 제3목적에 있어서, 상기 도포시키는 단계는, 탈수수단을 200 ~ 1000rpm으로 회전시켜 10 ~ 20초 동안 탈수시키는 것을 특징으로 할 수 있다. And, in the third purpose, the applying step, it may be characterized in that the dewatering means for 10 to 20 seconds by rotating to 200 ~ 1000rpm.
또한, 제3목적에 있어서, 상기 코팅층을 형성시키는 단계는, 15 ~ 35분 동안 100 ~ 130℃에서 건조 경화시키는 것을 특징으로 할 수 있다. In addition, in the third purpose, the step of forming the coating layer, it may be characterized in that the dry curing at 100 ~ 130 ℃ for 15 to 35 minutes.
그리고, 제3목적에 있어서, 상기 코팅층을 형성시키는 단계 후에, 60℃ 미만의 온도로 냉각시키는 단계를 더 포함하는 것을 특징으로 할 수 있다. And, in a third purpose, after the step of forming the coating layer, it may be characterized in that it further comprises the step of cooling to a temperature of less than 60 ℃.
또한, 제3목적에 있어서, 상기 코팅용액은, (3-아미노프로필)프리에톡실란 5 ~ 17 중량%, 디프로필렌글리콜 50 ~ 75 중량 %, 스테아르산 1 ~ 6 중량%, 테트라에톡시실란 8 ~15 중량%, 테트라뷰틸티타네이트 0.5 ~ 1 중량% 및 테트라이소프로필티타네이트 0초과 ~ 0.5 중량%를 포함하는 것을 특징으로 할 수 있다. In addition, in the third object, the coating solution is (3-aminopropyl) preethoxysilane 5 to 17% by weight, dipropylene glycol 50 to 75% by weight, stearic acid 1 to 6% by weight, tetraethoxysilane 8 15 wt%, tetrabutyl titanate 0.5-1 wt% and tetraisopropyl titanate greater than 0 wt% to 0.5 wt%.
또한, 제3목적에 있어서, 바람직하게, 상기 코팅용액은, (3-아미노프로필)프리에톡실란 13 ~ 17 중량%, 디프로필렌글리콜 65 ~ 75 중량 %, 스테아르산 4 ~ 6 중량% 및 테트라에톡시실란 13 ~15 중량%, 테트라뷰틸티타네이트 0.5 ~ 1 중량% 및 테트라이소프로필티타네이트 0초과 ~ 0.5 중량%를 포함하는 것을 특징으로 할 수 있다. In addition, in the third object, preferably, the coating solution is 13 to 17% by weight of (3-aminopropyl) preethoxysilane, 65 to 75% by weight of dipropylene glycol, 4 to 6% by weight of stearic acid and tetra 13 to 15% by weight of oxysilane, 0.5 to 1% by weight of tetrabutyl titanate and 0 to 0.5% by weight of tetraisopropyl titanate.
본 발명의 제4목적은, 표면처리 코팅용액을 이용한 코팅층에 있어서, 앞서 언급한 제3목적에 따른 제조방법에 의해 형성되는 것을 특징으로 하는 마찰계수 안정성, 내식성 및 친환경 표면처리 코팅용액을 이용한 코팅층으로서 달성될 수 있다.A fourth object of the present invention, in the coating layer using the surface treatment coating solution, the coating layer using the friction coefficient stability, corrosion resistance and environmentally friendly surface treatment coating solution, characterized in that formed by the manufacturing method according to the above-mentioned third object Can be achieved as
본 발명의 일실시예에 따른 표면처리 코팅용액, 그 코팅용액을 이용한 코팅층의 제조방법은, 마찰계수의 높은 안정성 및 고내식성이며 친환경성을 갖는 효과를 갖는다. Surface treatment coating solution according to an embodiment of the present invention, the method for producing a coating layer using the coating solution, has the effect of high stability and high corrosion resistance and environmentally friendly friction coefficient.
또한 본 발명의 일실시예에 따르면, 아연도금된 금속모재에 가장 적합하며 내식성 및 화학적, 마찰계수 안정성을 증가시키기 때문에 관련 분야(볼트, 너트, 각종 파스너, 강판 등)에서 매우 유용하게 적용될 수 있는 장점을 갖는다. In addition, according to an embodiment of the present invention, it is most suitable for galvanized metal base material and can be very usefully applied in related fields (bolts, nuts, various fasteners, steel sheets, etc.) because it increases corrosion resistance, chemical and friction coefficient stability. Has an advantage.
한편, 본 발명에서 얻을 수 있는 효과는 이상에서 언급한 효과들로 제한되지 않으며, 언급하지 않은 또 다른 효과들은 아래의 기재로부터 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에게 명확하게 이해될 수 있을 것이다.On the other hand, the effect obtained in the present invention is not limited to the above-mentioned effects, other effects that are not mentioned will be clearly understood by those skilled in the art from the following description. Could be.
본 명세서에 첨부되는 다음의 도면들은 본 발명의 바람직한 일 실시예를 예시하는 것이며, 발명의 상세한 설명과 함께 본 발명의 기술적 사상을 더욱 이해시키는 역할을 하는 것이므로, 본 발명은 그러한 도면에 기재된 사항에만 한정되어 해석 되어서는 아니 된다.The following drawings, which are attached to this specification, illustrate one preferred embodiment of the present invention, and together with the detailed description thereof, serve to further understand the technical spirit of the present invention. It should not be construed as limited.
도 1은 부식이 발생된 자동차와, 암세포를 모식적으로 나타낸 사진, 1 is a photo schematically showing a car and a cancer cell in which corrosion has occurred,
도 2는 종래 녹이 발생된 용융아연도금볼트의 사진, Figure 2 is a photograph of a hot dip galvanized bolt is conventional rust generated,
도 3은 중금속 6가 크롬에 중독된 손가락 사진, 3 is a finger photo addicted to heavy metal hexavalent chromium,
도 4는 발암물질에 의해 암이 생성된 환자의 사진, 4 is a photograph of a patient in which cancer is generated by a carcinogen,
도 5는 본 발명의 실시예에 따른 친환경 코팅용액의 비율표, 5 is a ratio table of the environmentally friendly coating solution according to an embodiment of the present invention,
도 6은 본 발명의 실시예에 따른 친환경 코팅용액을 이용한 코팅층 제조방법의 블록도, Figure 6 is a block diagram of a coating layer manufacturing method using an environmentally friendly coating solution according to an embodiment of the present invention,
도 7은 본 발명의 실시예에 따른 친환경 코팅용액을 이용한 코팅층 제조방법의 흐름도, 7 is a flow chart of the coating layer manufacturing method using an environmentally friendly coating solution according to an embodiment of the present invention,
도 8은 본 발명의 실시예에 따라 제조된 코팅용액에 의해 제조된 코팅층의 부착력 및 내식성 테스트 결과, 8 is a test result of the adhesion and corrosion resistance of the coating layer prepared by the coating solution prepared according to an embodiment of the present invention,
도 9는 종래 용융아연도금볼트의 E-SEM 분석 사진, 9 is an E-SEM analysis photograph of a conventional hot dip galvanized bolt,
도 10은 본 발명의 실시예5에 따른 코팅용액으로 표면처리된 아연기반표면처리볼트의 E-SEM 분석 사진, 10 is an E-SEM analysis photograph of a zinc-based surface treatment bolt surface treated with a coating solution according to Example 5 of the present invention;
도 11은 종래 용융아연도금볼트와, 본 발명의 실시예 5에 따른 코팅용액으로 표면처리된 아연기반표면처리볼트의 EDX 원소분석 결과표, 11 is an EDX elemental analysis result table of a zinc-based surface treated bolt surface treated with a conventional hot dip galvanized bolt and a coating solution according to Example 5 of the present invention;
도 12는 종래 용융아연도금볼트의 염수분무시험 1900시간 후의 사진, 12 is a photograph after 1900 hours of the salt spray test of the conventional hot-dip galvanized bolts,
도 13은 본 발명의 실시예5에 따른 코팅용액으로 표면처리된 아연기반표면처리볼트의 염수분무시험 1900시간 후의 사진, Figure 13 is a photograph after 1900 hours of salt spray test of zinc-based surface treatment bolt surface treatment with a coating solution according to Example 5 of the present invention,
도 14는 본 발명의 실시예에 따른 코팅용액으로 표면처리된 아연기반표면처리볼트의 마찰계수 분석 결과표를 도시한 것이다. Figure 14 shows a friction coefficient analysis result table of the zinc-based surface treatment bolt surface-treated with the coating solution according to an embodiment of the present invention.
이상의 본 발명의 목적들, 다른 목적들, 특징들 및 이점들은 첨부된 도면과 관련된 이하의 바람직한 실시예들을 통해서 쉽게 이해될 것이다. 그러나 본 발명은 여기서 설명되는 실시예들에 한정되지 않고 다른 형태로 구체화될 수도 있다. 오히려, 여기서 소개되는 실시예들은 개시된 내용이 철저하고 완전해질 수 있도록 그리고 통상의 기술자에게 본 발명의 사상이 충분히 전달될 수 있도록 하기 위해 제공되는 것이다.Objects, other objects, features and advantages of the present invention will be readily understood through the following preferred embodiments associated with the accompanying drawings. However, the present invention is not limited to the embodiments described herein and may be embodied in other forms. Rather, the embodiments introduced herein are provided so that the disclosure may be made thorough and complete, and to fully convey the spirit of the invention to those skilled in the art.
본 명세서에서, 어떤 구성요소가 다른 구성요소 상에 있다고 언급되는 경우에 그것은 다른 구성요소 상에 직접 형성될 수 있거나 또는 그들 사이에 제 3의 구성요소가 개재될 수도 있다는 것을 의미한다. 또한 도면들에 있어서, 구성요소들의 두께는 기술적 내용의 효과적인 설명을 위해 과장된 것이다.In the present specification, when a component is mentioned to be on another component, it means that it may be formed directly on the other component or a third component may be interposed therebetween. In addition, in the drawings, the thickness of the components are exaggerated for the effective description of the technical content.
본 명세서에서 기술하는 실시예들은 본 발명의 이상적인 예시도인 단면도 및/또는 평면도들을 참고하여 설명될 것이다. 도면들에 있어서, 막 및 영역들의 두께는 기술적 내용의 효과적인 설명을 위해 과장된 것이다. 따라서 제조 기술 및/또는 허용 오차 등에 의해 예시도의 형태가 변형될 수 있다. 따라서 본 발명의 실시예들은 도시된 특정 형태로 제한되는 것이 아니라 제조 공정에 따라 생성되는 형태의 변화도 포함하는 것이다. 예를 들면, 직각으로 도시된 식각 영역은 라운드지거나 소정 곡률을 가지는 형태일 수 있다. 따라서 도면에서 예시된 영역들은 속성을 가지며, 도면에서 예시된 영역들의 모양은 소자의 영역의 특정 형태를 예시하기 위한 것이며 발명의 범주를 제한하기 위한 것이 아니다. 본 명세서의 다양한 실시예들에서 제1, 제2 등의 용어가 다양한 구성요소들을 기술하기 위해서 사용되었지만, 이들 구성요소들이 이 같은 용어들에 의해서 한정되어서는 안 된다. 이들 용어들은 단지 어느 구성요소를 다른 구성요소와 구별시키기 위해서 사용되었을 뿐이다. 여기에 설명되고 예시되는 실시예들은 그것의 상보적인 실시예들도 포함한다.Embodiments described herein will be described with reference to cross-sectional and / or plan views, which are ideal exemplary views of the present invention. In the drawings, the thicknesses of films and regions are exaggerated for effective explanation of technical content. Therefore, the shape of the exemplary diagram may be modified by manufacturing techniques and / or tolerances. Accordingly, the embodiments of the present invention are not limited to the specific forms shown, but also include changes in forms generated according to manufacturing processes. For example, the etched regions shown at right angles may be rounded or have a predetermined curvature. Thus, the regions illustrated in the figures have properties, and the shape of the regions illustrated in the figures is intended to illustrate a particular form of region of the device and is not intended to limit the scope of the invention. Although terms such as first and second are used to describe various components in various embodiments of the present specification, these components should not be limited by such terms. These terms are only used to distinguish one component from another. The embodiments described and illustrated herein also include complementary embodiments thereof.
본 명세서에서 사용된 용어는 실시예들을 설명하기 위한 것이며 본 발명을 제한하고자 하는 것은 아니다. 본 명세서에서, 단수형은 문구에서 특별히 언급하지 않는 한 복수형도 포함한다. 명세서에서 사용되는 '포함한다(comprises)' 및/또는 '포함하는(comprising)'은 언급된 구성요소는 하나 이상의 다른 구성요소의 존재 또는 추가를 배제하지 않는다.The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. In this specification, the singular also includes the plural unless specifically stated otherwise in the phrase. As used herein, the words 'comprises' and / or 'comprising' do not exclude the presence or addition of one or more other components.
아래의 특정 실시예들을 기술하는데 있어서, 여러 가지의 특정적인 내용들은 발명을 더 구체적으로 설명하고 이해를 돕기 위해 작성되었다. 하지만 본 발명을 이해할 수 있을 정도로 이 분야의 지식을 갖고 있는 독자는 이러한 여러 가지의 특정적인 내용들이 없어도 사용될 수 있다는 것을 인지할 수 있다. 어떤 경우에는, 발명을 기술하는 데 있어서 흔히 알려졌으면서 발명과 크게 관련 없는 부분들은 본 발명을 설명하는데 있어 별 이유 없이 혼돈이 오는 것을 막기 위해 기술하지 않음을 미리 언급해 둔다.In describing the specific embodiments below, various specific details are set forth in order to explain the invention more specifically and to help understand. However, those skilled in the art can understand that the present invention can be used without these various specific details. In some cases, it is mentioned in advance that parts of the invention which are commonly known in the description of the invention and which are not highly related to the invention are not described in order to prevent confusion in explaining the invention without cause.
<실시예에 따른 친환경 코팅용액의 구성><Configuration of eco-friendly coating solution according to the embodiment>
본 발명의 실시예에 따른 표면처리 코팅용액은, (3-아미노프로필)프리에톡실란, 디프로필렌글리콜, 스테아르산, 테트라에톡시실란, 테트라뷰틸티타네이트 및 테트라이소프로필티타네이트를 포함하여, 마찰계수 안정성, 내식성 및 친환경성을 모두 만족하게 된다. Surface treatment coating solution according to an embodiment of the present invention, including (3-aminopropyl) preethoxysilane, dipropylene glycol, stearic acid, tetraethoxysilane, tetrabutyl titanate and tetraisopropyl titanate, friction Coefficient stability, corrosion resistance and environmental friendliness are all satisfied.
구체적으로 마찰계수 안정성, 내식성 및 친환경 표면처리 코팅용액은, (3-아미노프로필)프리에톡실란 5 ~ 17 중량%, 디프로필렌글리콜 50 ~ 75 중량 %, 스테아르산 1 ~ 6 중량%, 테트라에톡시실란 8 ~15 중량%, 테트라뷰틸티타네이트 0.5 ~ 1 중량% 및 테트라이소프로필티타네이트 0초과 ~ 0.5 중량%를 포함하여 구성된다.Specifically, the coefficient of friction stability, corrosion resistance and environmentally friendly surface treatment coating solution is (3-aminopropyl) preethoxysilane 5 to 17% by weight, dipropylene glycol 50 to 75% by weight, stearic acid 1 to 6% by weight, tetraethoxy 8-15 weight percent silane, 0.5-1 weight percent tetrabutyl titanate and 0-0.5 weight percent tetraisopropyl titanate.
보다 바람직하게는, (3-아미노프로필)프리에톡실란 13 ~ 17 중량%, 디프로필렌글리콜 65 ~ 75 중량 %, 스테아르산 4 ~ 6 중량% 및 테트라에톡시실란 13 ~15 중량%, 테트라뷰틸티타네이트 0.5 ~ 1 중량% 및 테트라이소프로필티타네이트 0초과 ~ 0.5 중량%를 포함하여 구성된다. More preferably, 13 to 17% by weight of (3-aminopropyl) preethoxysilane, 65 to 75% by weight of dipropylene glycol, 4 to 6% by weight of stearic acid and 13 to 15% by weight of tetraethoxysilane, tetrabutyltita 0.5 to 1% by weight of nate and greater than 0 to 0.5% by weight of tetraisopropyltitanate.
도 5는 본 발명의 실시예에 따른 친환경 코팅용액의 비율표를 도시한 것이다. 도 5에 도시된 바와 같이, 본 발명의 실시예 1에서는, (3-아미노프로필)프리에톡실란 5 ~ 7 중량%, 디프로필렌글리콜 50 ~ 55 중량%, 스테아르산 1 ~ 2 중량% 및 테트라에톡시실란 8 ~ 9 중량%, 테트라뷰틸티타네이트 0.5 ~ 1 중량% 및 테트라이소프로필티타네이트 0초과 ~ 0.5 중량%를 혼합하여 구성됨을 알 수 있다. Figure 5 shows the ratio table of the environmentally friendly coating solution according to an embodiment of the present invention. As shown in Figure 5, in Example 1 of the present invention, 5 to 7% by weight of (3-aminopropyl) preethoxysilane, 50 to 55% by weight of dipropylene glycol, 1-2% by weight of stearic acid and tetra It can be seen that it is composed by mixing 8 to 9% by weight of oxysilane, 0.5 to 1% by weight of tetrabutyl titanate and 0 to 0.5% by weight of tetraisopropyl titanate.
또한, 도 5에 도시된 바와 같이, 본 발명의 실시예 2에서는, (3-아미노프로필)프리에톡실란 7 ~ 10 중량%, 디프로필렌글리콜 55 ~ 60 중량%, 스테아르산 2 ~ 3 중량% 및 테트라에톡시실란 9 ~ 10 중량%, 테트라뷰틸티타네이트 0.5 ~ 1 중량% 및 테트라이소프로필티타네이트 0 초과 ~ 0.5 중량%를 혼합하여 구성됨을 알 수 있다. In addition, as shown in Figure 5, in Example 2 of the present invention, 7 to 10% by weight of (3-aminopropyl) preethoxysilane, 55 to 60% by weight of dipropylene glycol, 2-3% by weight of stearic acid and It can be seen that 9 to 10 wt% of tetraethoxysilane, 0.5 to 1 wt% of tetrabutyl titanate, and 0 to 0.5 wt% of tetraisopropyl titanate are mixed.
도 5에 도시된 바와 같이, 본 발명의 실시예 3에서는, (3-아미노프로필)프리에톡실란 10 ~ 13 중량%, 디프로필렌글리콜 60 ~ 65 중량%, 스테아르산 3 ~ 4 중량% 및 테트라에톡시실란 9 ~ 10 중량%, 테트라뷰틸티타네이트 0.5 ~ 1 중량% 및 테트라이소프로필티타네이트 0 초과 ~ 0.5 중량%를 혼합하여 구성됨을 알 수 있다. As shown in Figure 5, in Example 3 of the present invention, 10 to 13% by weight (3-aminopropyl) preethoxysilane, 60 to 65% by weight dipropylene glycol, 3 to 4% by weight stearic acid and tetra It can be seen that it is composed by mixing 9 to 10% by weight of oxysilane, 0.5 to 1% by weight of tetrabutyl titanate and 0 to 0.5% by weight of tetraisopropyl titanate.
또한, 도 5에 도시된 바와 같이, 본 발명의 실시예 4에서는, (3-아미노프로필)프리에톡실란 13 ~ 15 중량%, 디프로필렌글리콜 65 ~ 70 중량%, 스테아르산 4 ~ 5 중량% 및 테트라에톡시실란 11 ~ 13 중량%, 테트라뷰틸티타네이트 0.5 ~ 1 중량% 및 테트라이소프로필티타네이트 0 초과 ~ 0.5 중량%를 혼합하여 구성됨을 알 수 있다. In addition, as shown in Figure 5, in Example 4 of the present invention, 13 to 15% by weight of (3-aminopropyl) preethoxysilane, 65 to 70% by weight of dipropylene glycol, 4 to 5% by weight of stearic acid and It can be seen that 11 to 13% by weight of tetraethoxysilane, 0.5 to 1% by weight of tetrabutyl titanate and 0 to 0.5% by weight of tetraisopropyl titanate.
그리고, 도 5에 도시된 바와 같이, 본 발명의 실시예 5에서는, (3-아미노프로필)프리에톡실란 15 ~ 17 중량%, 디프로필렌글리콜 70 ~ 75 중량%, 스테아르산 5 ~ 6 중량% 및 테트라에톡시실란 13 ~ 15 중량%, 테트라뷰틸티타네이트 0.5 ~ 1 중량% 및 테트라이소프로필티타네이트 0 초과 ~ 0.5 중량%를 혼합하여 구성됨을 알 수 있다. And, as shown in Figure 5, in Example 5 of the present invention, 15 to 17% by weight of (3-aminopropyl) preethoxysilane, 70 to 75% by weight of dipropylene glycol, 5 to 6% by weight of stearic acid and It can be seen that 13-15% by weight of tetraethoxysilane, 0.5-1% by weight of tetrabutyl titanate and 0 to 0.5% by weight of tetraisopropyl titanate.
본 발명의 실시예에 따른 친환경 금속표면 코팅용액은 최근 RoHS(유해물질사용규제)의 환경적인 문제를 대비할 수 있는 크로메이트 등을 대체하는 기술로 환경적, 경제적 문제를 개선시킬 수 있는 방향을 제시하게 된다. Eco-friendly metal surface coating solution according to an embodiment of the present invention to propose a direction to improve the environmental and economic problems as a technology to replace the chromate, etc. to prepare for the environmental problems of the recent RoHS (hazardous substance use regulation) do.
본 발명의 친환경 금속표면 코팅용액은 R’Si(OR)3의 구조를 가지고 있는 실란 계열 화합물로 주로 이루어져 있으며 마그네슘 합금, 철강, 아연으로 표면처리 된 금속 등 다양한 금속위에 피막을 형성함으로써 우수한 내식성을 제공하고 그 중 아연으로 표면처리 된 금속이 가장 적합하다. The eco-friendly metal surface coating solution of the present invention mainly consists of silane-based compounds having a structure of R'Si (OR) 3 and has excellent corrosion resistance by forming a film on various metals such as magnesium alloy, steel, and metal surface-treated with zinc. Among them, metals surfaced with zinc are most suitable.
본 발명의 실시예에 따른 친환경 금속표면 코팅용액의 성능은 금속 표면 위에 실란 화합물의 피막 형성 메커니즘으로 Si-O-M 결합 형성과 Si-O-Si의 결합에 의한 촘촘한 자가조립 피막을 형성하여 외부 환경의 부식 인자로부터 모재를 보호함으로써 우수한 내식성을 제공한다. The performance of the eco-friendly metal surface coating solution according to an embodiment of the present invention is to form a self-assembled film by forming a Si-OM bond and Si-O-Si as a film forming mechanism of the silane compound on the metal surface of the external environment Provides excellent corrosion resistance by protecting the base material from corrosion factors.
도 5에 도시된 바와 같이, 코팅용액과 금속모재사이의 강한 접착력을 제공하기 위해서는 (3-아미노프로필) 트리에톡실란이 가장 바람직한 역할을 한다. 그리고, 안정적인 피막을 형성시키기 위해 테트라에톡시실란이 가장 바람직하다. As shown in Figure 5, (3-aminopropyl) triethoxysilane plays the most preferred role to provide a strong adhesion between the coating solution and the metal base material. And tetraethoxysilane is most preferable in order to form a stable film.
또한, 내식성 증가 첨가제로서는 테트라뷰틸티타네이트, 테트라이소프로필티타네이트와 스테아르산이 혼합되었으며, 용제로서는 디프로필렌글리콜의 조합이 가장 우수한 내식성 성능을 보여준다.In addition, tetrabutyl titanate, tetraisopropyl titanate, and stearic acid were mixed as the corrosion resistance increasing additive, and as a solvent, a combination of dipropylene glycol showed the best corrosion resistance performance.
<코팅층 제조방법><Coating layer manufacturing method>
이하에서는 본 발명의 실시예에 따른 금속표면 코팅층의 제조방법에 대해 설명하도록 한다. 이러한 코팅층은 앞서 언급한 마찰계수 안정성, 내식성 및 친환경 표면처리 코팅용액을 이용한 것이다. Hereinafter will be described a method of manufacturing a metal surface coating layer according to an embodiment of the present invention. This coating layer is to use the above-mentioned friction coefficient stability, corrosion resistance and environmentally friendly surface treatment coating solution.
도 6은 본 발명의 실시예에 따른 친환경 금속표면 코팅용액을 이용한 코팅층 제조방법의 블록도를 도시한 것이다. 그리고, 도 7은 본 발명의 실시예에 따른 친환경 금속표면 코팅용액을 이용한 코팅층 제조방법의 흐름도를 도시한 것이다. Figure 6 shows a block diagram of a coating layer manufacturing method using an environmentally friendly metal surface coating solution according to an embodiment of the present invention. And, Figure 7 shows a flow chart of a coating layer manufacturing method using an environmentally friendly metal surface coating solution according to an embodiment of the present invention.
또한, 본 발명의 실시예에 따른 코팅층 제조방법은, 도 6 및 도 7에 도시된 바와 같이, 코팅층을 생성할 표면처리의 대상이 되는 금속 모재 표면을 세척하는 단계(S1)와, 세척된 모재를 앞서 언급한 본 발명의 실시예에 따른 친환경 금속표면 코팅용액이 저장된 용기에 침지시키는 단계(S2)와, 용기에서 모재를 꺼내어 탈수시켜 코팅용액을 균일하게 도포시키는 단계(S3)와, 모재를 건조 경화시켜 코팅층을 형성시키는 단계(S4)를 포함하고 있음을 알 수 있다. In addition, the coating layer manufacturing method according to an embodiment of the present invention, as shown in Figure 6 and 7, washing the surface of the metal base material to be subjected to the surface treatment to generate the coating layer (S1) and the washed base material The step (S2) and the step of immersing the eco-friendly metal surface coating solution according to the embodiment of the present invention stored in the container and the dehydration by removing the base material from the container (S3) and the base material uniformly It can be seen that it comprises the step (S4) to form a coating layer by dry curing.
앞서 언급한 바와 같이, 코팅층을 생성시키기 위한 본 발명의 실시예에 따른 코팅용액은, (3-아미노프로필)프리에톡실란 5 ~ 17 중량%, 디프로필렌글리콜 50 ~ 75 중량 %, 스테아르산 1 ~ 6 중량%, 테트라에톡시실란 8 ~15 중량%, 테트라뷰틸티타네이트 0.5 ~ 1 중량% 및 테트라이소프로필티타네이트 0초과 ~ 0.5 중량%를 포함하고 있다. As mentioned above, the coating solution according to an embodiment of the present invention for producing a coating layer is 5 to 17% by weight of (3-aminopropyl) preethoxysilane, 50 to 75% by weight of dipropylene glycol, 1 to 1 part of stearic acid. 6% by weight, 8-15% by weight of tetraethoxysilane, 0.5-1% by weight of tetrabutyl titanate and 0-0.5% by weight of tetraisopropyl titanate.
보다 바람직하게, 본 발명의 실시예에 따른 코팅용액은, (3-아미노프로필)프리에톡실란 13 ~ 17 중량%, 디프로필렌글리콜 65 ~ 75 중량 %, 스테아르산 4 ~ 6 중량% 및 테트라에톡시실란 13 ~15 중량%, 테트라뷰틸티타네이트 0.5 ~ 1 중량% 및 테트라이소프로필티타네이트 0 초과 ~ 0.5 중량%를 포함하고 있다. More preferably, the coating solution according to an embodiment of the present invention, (3-aminopropyl) preethoxysilane 13-17 wt%, dipropylene glycol 65-75 wt%, stearic acid 4-6 wt% and tetraethoxy 13-15 weight percent silane, 0.5-1 weight percent tetrabutyl titanate and 0-0.5 weight percent tetraisopropyl titanate.
또한, 세척하는 단계는, 전처리 과정으로서, 아연도금된 모재 표면의 이물질을 제거하기 위하여 아세톤 초음파 세척을 약 1분간 진행하게 된다. In addition, the washing step, as a pretreatment process, to perform acetone ultrasonic cleaning for about 1 minute to remove foreign substances on the surface of the galvanized base material.
또한, 침지시키는 단계에서는 세척된 모재에 코팅용액을 코팅하기 위하여, 디핑(Dipping)방식으로 모재를 코팅용액에 3 ~ 5초 동안 침지시키게 된다. In addition, in the immersing step, in order to coat the coating solution on the washed base material, the base material is immersed in the coating solution for 3 to 5 seconds by a dipping method.
그리고, 도포시키는 단계에서는, 탈수수단을 200 ~ 1000rpm 사이에서 각 모재에 적합한 rpm으로 회전시켜 약 15초 동안 탈수시켜 골고루 도포시켜 주게 된다. In the applying step, the dehydration means is rotated at an rpm suitable for each base material between 200 and 1000 rpm to dehydrate for about 15 seconds to be evenly applied.
또한, 코팅층을 형성시키는 단계에서는, 코팅용액을 도포한 후, 약 15 ~ 35분 동안 약 100 ~ 130℃에서 건조 경화시켜 코팅층을 형성시키게 된다. In addition, in the step of forming the coating layer, after coating the coating solution, it is dried and cured at about 100 ~ 130 ℃ for about 15 to 35 minutes to form a coating layer.
이러한 본 발명의 실시예에 따른 코팅과정은 대량생산 적용에 용이하며 쉽게 실시할 수 있기 때문에 공장부지 진입 및 작업자 효율이 우수한 장점이 있다. The coating process according to the embodiment of the present invention has an advantage of entering the factory site and worker efficiency because it can be easily and easily carried out for mass production application.
또한, 코팅층을 형성시키는 단계 후에, 별도의 특별한 후처리가 필요하지 않으며, 건저 경화된 완제품을 60℃ 미만의 온도로 냉각시켜 준다. In addition, after the step of forming the coating layer, no special post-treatment is required, and the dry cured finished product is cooled to a temperature below 60 ° C.
<실험 데이터><Experimental data>
이하에서는 본 발명의 실시예 1,2,3,4,5에 따라 제조된 코팅용액을 이용하여 생성된 코팅층에 대한 부착성능, 내식성, 표면분석, 표면성분분석, 마찰계수 분석 실험데이터 결과에 대해 설명하도록 한다. Hereinafter, the results of adhesion performance, corrosion resistance, surface analysis, surface composition analysis, coefficient of friction analysis for the coating layer produced using the coating solution prepared according to Examples 1, 2, 3, 4, 5 of the present invention Explain.
본 실험에서 사용한 혼합 분말 재료로서 스테아르산(Stearic acid)과 에탄올은 삼전순약공업(주)에서 구입하였고, (3-아미노프로필)트리에톡실란, 테트라에톡시실란은 이성소재에서 구입하였고, 디프로필렌 글리콜은 ㈜SKC에서 구입하였고, 테트라뷰틸티타네이트는 시그마 알드리치에서 구입하였고, 테트라이소프로필티타네이트는 ㈜유피씨코퍼레이션에서 구매하여 실험을 진행하였다. Stearic acid and ethanol were purchased from Samjeon Pure Chemical Co., Ltd., (3-aminopropyl) triethoxysilane and tetraethoxysilane were obtained from isomeric materials. Propylene glycol was purchased from SKC, tetrabutyl titanate was purchased from Sigma Aldrich, and tetraisopropyl titanate was purchased from UCP Corporation.
먼저, 본 발명의 실시예에 따른 코팅제품의 코팅층 부착력을 테스트하기 위하여 ASTM D 3002, D 3359에 의거하여 진행하였다. 성능 등급은 ASTM class 5B ~ 1B로 평가되며 5B로 갈수록 떨어진 면적이 작아지며 부착성이 우수함을 나타낸다.First, in order to test the coating layer adhesion of the coating product according to an embodiment of the present invention was carried out in accordance with ASTM D 3002, D 3359. The performance grade is evaluated as ASTM class 5B ~ 1B and shows that the area separated by 5B is smaller and the adhesion is excellent.
◎: ASTM class 5B◎: ASTM class 5B
○: ASTM class 4B○: ASTM class 4B
△: ASTM class 3B△: ASTM class 3B
×: ASTM class 1, 2B×: ASTM class 1, 2B
또한, 염수분무시험 분석은 표준화된 방법으로 KS D 9502에 의거하여 진행하였으며 이 규격은 5% NaCl 용액을 35℃로 분무, 챔버 내 온도는 35℃로 유지하여 내식성 실험을 진행한다. 염수분무시험 1,000시간 경과 후 적철발생면적의 비율로 내식성 성능을 평가하였다.In addition, the salt spray test analysis was carried out in accordance with KS D 9502 in a standardized manner, this specification is sprayed 5% NaCl solution at 35 ℃, the temperature in the chamber is maintained at 35 ℃ corrosion resistance experiments. After 1,000 hours of salt spray test, the corrosion resistance performance was evaluated by the ratio of hematite generation area.
◎: 적청발생면적 0% 이하◎: Red blue color occurrence area 0% or less
○: 적청발생면적 5% 이하○: 5% or less of red blue color
△: 적청발생면적 15% 이하△: red blue occurrence area 15% or less
×: 적청발생면적 15% 이상×: 15% or more of red blue color generating area
도 8은 본 발명의 실시예에 따라 제조된 코팅용액에 의해 제조된 코팅층의 부착력 및 내식성 테스트 결과를 도시한 것이다. Figure 8 shows the adhesion and corrosion resistance test results of the coating layer prepared by the coating solution prepared according to an embodiment of the present invention.
도 8에 도시된 바와 같이 본 발명의 실시예에 따른 코팅용액 조성 범위 조건에 따른 실시예 1에 따른 코팅용액_1 ~ 실시예 5에 따른 코팅용액_5의 부착력 성능은 코팅용액_1 코팅을 제외하고 우수한 부착성능을 보여주고 있음을 알 수 있다. 그 중 코팅용액_4와 코팅용액_5의 부착성능이 가장 우수한 품질을 갖는 것을 확인할 수 있었다.As shown in FIG. 8, the adhesion performance of the coating solution _1 to the coating solution _5 according to Example 1 according to the coating solution composition range condition according to the embodiment of the present invention was applied to the coating solution _1 coating. Except for showing excellent adhesion performance. Among them, it was confirmed that the adhesion performance of the coating solution _4 and the coating solution _5 had the most excellent quality.
또한 본 발명의 실시예에 따른 코팅용액 내식성 성능 측정 결과는 실시예 1 내지 3에 따른 코팅용액_1 ~ 3은 염수분무시험 1,000시간 후 전체면적의 5%이하의 적청발생률을 보여주었고 반면, 실시예 4 내지 5에 따른 코팅용액_4와 코팅용액_5는 전체면적의 0%이하 적청발생률을 보여주어 우수한 내식성을 갖는 것을 확인할 수 있었다. In addition, the coating solution corrosion resistance performance measurement results according to the embodiment of the present invention, coating solutions 1 to 3 according to Examples 1 to 3 showed a red blue redness of less than 5% of the total area after the salt spray test 1,000 hours, Coating solution _4 and coating solution _5 according to Examples 4 to 5 showed a red blue red color development rate of less than 0% of the total area it was confirmed that it has excellent corrosion resistance.
또한, 본 발명의 실험데이터에서는 코팅표면의 형태학적 변화를 관찰하였다. 본 발명의 실시예 1 내지 5에 따른 친환경 코팅용액으로 표면처리 후 표면의 형태학적 변화를 관찰하기 위하여 E-SEM으로 정밀분석하였다.In addition, the experimental data of the present invention observed the morphological changes of the coating surface. In order to observe the morphological change of the surface after the surface treatment with an environmentally friendly coating solution according to Examples 1 to 5 of the present invention was precisely analyzed by E-SEM.
도 9는 종래 용융아연도금볼트의 E-SEM 분석 사진을 도시한 것이다. 그리고, 도 10은 본 발명의 실시예 5에 따른 코팅용액(코팅용액_5)으로 표면처리된 아연기반표면처리볼트의 E-SEM 분석 사진을 도시한 것이다. 9 shows an E-SEM analysis photograph of a conventional hot dip galvanized bolt. 10 shows E-SEM analysis photographs of zinc-based surface treatment bolts surface-treated with a coating solution (coating solution_5) according to Example 5 of the present invention.
도 9 및 도 10에 도시된 바와 같이, 1,000배의 배율로 표면이미지를 확인하였으며 코팅용액_5로 표면처리한 제품에서 코팅 전과 비교하였을 때 촘촘하고 균일한 코팅표면이 형성되었음을 확인할 수 있었다.As shown in Figure 9 and 10, the surface image was confirmed at a magnification of 1,000 times, and it was confirmed that a dense and uniform coating surface was formed in the product treated with the coating solution_5 compared with before coating.
또한, 본 발명의 실험데이터에서는 코팅표면의 성분을 분석하였다. 본 발명의 실시예에 따른 친환경 코팅용액으로 표면처리 후 코팅층 표면의 성분을 확인하기 위하여 EDX를 통하여 성분분석 하였다. 도 11은 종래 용융아연도금볼트와, 본 발명의 실시예 5에 따른 코팅용액_5으로 표면처리된 아연기반표면처리볼트의 EDX 원소분석 결과표를 도시한 것이다. In addition, the experimental data of the present invention analyzed the components of the coating surface. After the surface treatment with an environmentally friendly coating solution according to an embodiment of the present invention, the components were analyzed through EDX to confirm the components of the surface of the coating layer. 11 is a table showing EDX elemental analysis results of zinc-based surface treatment bolts surface-treated with a conventional hot dip galvanized bolt and a coating solution_5 according to Example 5 of the present invention.
도 11에 도시된 바와 같이, 코팅용액의 성분인 Si 함량이 코팅용액_5로 표면처리된 용융아연도금 볼트에서 9.52%가 검출되었으며 이를 통하여 코팅용액의 피막형성 효과를 확인할 수 있었다.As shown in FIG. 11, 9.52% of the Si content of the coating solution was detected in the hot dip galvanized bolts coated with the coating solution_5, thereby confirming the film forming effect of the coating solution.
또한, 도 12는 종래 용융아연도금볼트의 염수분무시험 1900시간 후의 사진을 도시한 것이다. 그리고, 도 13은 본 발명의 실시예5에 따른 코팅용액으로 표면처리된 아연기반표면처리볼트의 염수분무시험 1900시간 후의 사진을 도시한 것이다. 12 shows a photograph after 1900 hours of a salt spray test of a conventional hot dip galvanized bolt. And, Figure 13 shows a photograph after a salt spray test 1900 hours of zinc-based surface treatment bolts surface-treated with a coating solution according to Example 5 of the present invention.
도 12 및 도 13에 도시된 바와 같이, 친환경 코팅용액으로 표면처리 후 내식성 분석을 위하여 염수분무시험 1,900시간 동안 관찰하였다. 표면처리 하지 않은 Control 제품의 경우 다량의 적녹이 검출된 반면 실시예 5에 따른 코팅용액_5로 표면처리된 제품에서는 적녹이 발견되지 않음으로 우수한 내식성을 확인할 수 있었다.As shown in Figure 12 and 13, after the surface treatment with an environmentally friendly coating solution was observed for 1900 hours salt spray test for corrosion resistance analysis. A large amount of red rust was detected in the control product without surface treatment, whereas red rust was not found in the product treated with the coating solution _5 according to Example 5, and thus excellent corrosion resistance was confirmed.
도 14는 본 발명의 실시예에 따른 코팅용액으로 표면처리된 아연기반표면처리볼트의 마찰계수 분석 결과표를 도시한 것이다. 도 14에 도시된 바와 같이, 마찰계수(k)는 T=kDN의 식(T=토크, D=호칭경, N=축력)으로 얻어지며 본 발명의 실시예 1~5에 따른 코팅용액으로 인해 마찰계수가 안정적으로 유지되면서 편차가 적은 것을 확인할 수 있었다. 그 중 실시예 5에 따른 코팅용액_5가 가장 낮은 마찰계수 편차를 보여줌으로써 안정제로써 매우 만족스러운 결과를 보여주었다.Figure 14 shows a friction coefficient analysis result table of the zinc-based surface treatment bolt surface-treated with the coating solution according to an embodiment of the present invention. As shown in Figure 14, the friction coefficient k is obtained by the formula T = kDN (T = torque, D = nominal diameter, N = axial force) and friction due to the coating solution according to Examples 1 to 5 of the present invention As the coefficient remained stable, it was confirmed that the deviation was small. Among them, coating solution _5 according to Example 5 showed the lowest friction coefficient deviation, which showed very satisfactory results as a stabilizer.
또한, 상기와 같이 설명된 장치 및 방법은 상기 설명된 실시예들의 구성과 방법이 한정되게 적용될 수 있는 것이 아니라, 상기 실시예들은 다양한 변형이 이루어질 수 있도록 각 실시예들의 전부 또는 일부가 선택적으로 조합되어 구성될 수도 있다.In addition, the above-described apparatus and method may not be limitedly applied to the configuration and method of the above-described embodiments, but the embodiments may be selectively combined in whole or in part in each of the embodiments so that various modifications may be made. It may be configured.

Claims (15)

  1. 표면처리 코팅용액에 있어서, In the surface treatment coating solution,
    (3-아미노프로필)프리에톡실란, 디프로필렌글리콜, 스테아르산 및 테트라에톡시실란을 포함하는 것을 특징으로 하는 마찰계수 안정성, 내식성 및 친환경 표면처리 코팅용액.A friction coefficient stability, corrosion resistance and environmentally friendly surface treatment coating solution comprising (3-aminopropyl) preethoxysilane, dipropylene glycol, stearic acid and tetraethoxysilane.
  2. 제 1항에 있어서, The method of claim 1,
    (3-아미노프로필)프리에톡실란 5 ~ 17 중량%, 디프로필렌글리콜 50 ~ 75 중량 %, 스테아르산 1 ~ 6 중량% 및 테트라에톡시실란 8 ~15 중량%를 포함하는 것을 특징으로 하는 마찰계수 안정성, 내식성 및 친환경 표면처리 코팅용액.Coefficient of friction characterized in that it comprises 5 to 17% by weight of (3-aminopropyl) preethoxysilane, 50 to 75% by weight of dipropylene glycol, 1 to 6% by weight of stearic acid and 8 to 15% by weight of tetraethoxysilane. Stability, corrosion resistance and eco-friendly surface coating coating solution.
  3. 제 2항에 있어서, The method of claim 2,
    (3-아미노프로필)프리에톡실란 13 ~ 17 중량%, 디프로필렌글리콜 65 ~ 75 중량 %, 스테아르산 4 ~ 6 중량% 및 테트라에톡시실란 13 ~15 중량%를 포함하는 것을 특징으로 하는 마찰계수 안정성, 내식성 및 친환경 표면처리 코팅용액.Friction coefficient comprising 13 to 17% by weight of (3-aminopropyl) preethoxysilane, 65 to 75% by weight of dipropylene glycol, 4 to 6% by weight of stearic acid and 13 to 15% by weight of tetraethoxysilane Stability, corrosion resistance and eco-friendly surface coating coating solution.
  4. 표면처리 코팅용액에 있어서, In the surface treatment coating solution,
    (3-아미노프로필)프리에톡실란, 디프로필렌글리콜, 스테아르산, 테트라에톡시실란, 테트라뷰틸티타네이트 및 테트라이소프로필티타네이트를 포함하는 것을 특징으로 하는 마찰계수 안정성, 내식성 및 친환경 표면처리 코팅용액.Coefficient of friction stability, corrosion resistance and eco-friendly surface treatment coating solution comprising (3-aminopropyl) preethoxysilane, dipropylene glycol, stearic acid, tetraethoxysilane, tetrabutyl titanate and tetraisopropyl titanate .
  5. 제 4항에 있어서, The method of claim 4, wherein
    (3-아미노프로필)프리에톡실란 5 ~ 17 중량%, 디프로필렌글리콜 50 ~ 75 중량 %, 스테아르산 1 ~ 6 중량%, 테트라에톡시실란 8 ~15 중량%, 테트라뷰틸티타네이트 0.5 ~ 1 중량% 및 테트라이소프로필티타네이트 0초과 ~ 0.5 중량%를 포함하는 것을 특징으로 하는 마찰계수 안정성, 내식성 및 친환경 표면처리 코팅용액.(3-aminopropyl) preethoxysilane 5 to 17% by weight, dipropylene glycol 50 to 75% by weight, stearic acid 1 to 6% by weight, tetraethoxysilane 8 to 15% by weight, tetrabutyl titanate 0.5 to 1% by weight Friction coefficient stability, corrosion resistance and environmentally friendly surface treatment coating solution, characterized in that it comprises more than 0% to 0.5% by weight of tetraisopropyl titanate.
  6. 제 5항에 있어서, The method of claim 5,
    (3-아미노프로필)프리에톡실란 13 ~ 17 중량%, 디프로필렌글리콜 65 ~ 75 중량 %, 스테아르산 4 ~ 6 중량% 및 테트라에톡시실란 13 ~15 중량%, 테트라뷰틸티타네이트 0.5 ~ 1 중량% 및 테트라이소프로필티타네이트 0초과 ~ 0.5 중량%를 포함하는 것을 특징으로 하는 마찰계수 안정성, 내식성 및 친환경 표면처리 코팅용액.(3-aminopropyl) preethoxysilane 13-17 wt%, dipropylene glycol 65-75 wt%, stearic acid 4-6 wt% and tetraethoxysilane 13-15 wt%, tetrabutyl titanate 0.5-1 wt Friction coefficient stability, corrosion resistance and environmentally friendly surface treatment coating solution, characterized in that it comprises more than 0% to 0.5% by weight of tetraisopropyl titanate.
  7. 코팅층 제조방법에 있어서, In the coating layer manufacturing method,
    코팅층을 생성할 표면처리의 대상이 되는 금속 모재 표면을 세척하는 단계; Washing the surface of the metal base material to be subjected to the surface treatment to produce the coating layer;
    상기 모재를 제4항에 따른 코팅용액이 저장된 용기에 침지시키는 단계; Immersing the base material in a container in which the coating solution according to claim 4 is stored;
    상기 용기에서 상기 모재를 꺼내어 탈수시켜 상기 코팅용액을 균일하게 도포시키는 단계; 및Removing the base material from the container and dehydrating the coating solution to uniformly apply the coating solution; And
    상기 모재를 건조 경화시켜 코팅층을 형성시키는 단계;를 포함하는 것을 특징으로 하는 마찰계수 안정성, 내식성 및 친환경 표면처리 코팅용액을 이용한 코팅층 제조방법.Drying curing the base material to form a coating layer; Coating layer manufacturing method using a friction coefficient stability, corrosion resistance and environmentally friendly surface treatment coating solution comprising a.
  8. 제 7항에 있어서, The method of claim 7, wherein
    상기 세척하는 단계는, The washing step,
    아세톤 초음파 세척에 의해 상기 모재 표면의 이물질을 제거하는 것을 특징으로 하는 마찰계수 안정성, 내식성 및 친환경 표면처리 코팅용액을 이용한 코팅층 제조방법.Method for producing a coating layer using a friction coefficient stability, corrosion resistance and environmentally friendly surface treatment coating solution, characterized in that to remove foreign substances on the surface of the base material by acetone ultrasonic cleaning.
  9. 제 8항에 있어서, The method of claim 8,
    상기 침지시키는 단계는, The immersion step,
    상기 모재를 디핑(Dipping)방식으로 상기 코팅용액에 3 ~ 5초 동안 침지시키는 것을 특징으로 하는 마찰계수 안정성, 내식성 및 친환경 표면처리 코팅용액을 이용한 코팅층 제조방법.Method of producing a coating layer using a friction coefficient stability, corrosion resistance and environmentally friendly surface treatment coating solution, characterized in that the base material is immersed in the coating solution for 3 to 5 seconds by a dipping method.
  10. 제 9항에 있어서, The method of claim 9,
    상기 도포시키는 단계는, The applying step,
    탈수수단을 200 ~ 1000rpm으로 회전시켜 10 ~ 20초 동안 탈수시키는 것을 특징으로 하는 마찰계수 안정성, 내식성 및 친환경 표면처리 코팅용액을 이용한 코팅층 제조방법.Method for producing a coating layer using a friction coefficient stability, corrosion resistance and environmentally friendly surface treatment coating solution, characterized in that the dehydration means by rotating at 200 ~ 1000rpm for 10 ~ 20 seconds dehydration.
  11. 제 10항에 있어서, The method of claim 10,
    상기 코팅층을 형성시키는 단계는,Forming the coating layer,
    15 ~ 35분 동안 100 ~ 130℃에서 건조 경화시키는 것을 특징으로 하는 마찰계수 안정성, 내식성 및 친환경 표면처리 코팅용액을 이용한 코팅층 제조방법.Method for producing a coating layer using a friction coefficient stability, corrosion resistance and environmentally friendly surface treatment coating solution, characterized in that the drying and curing at 100 ~ 130 ℃ for 15 to 35 minutes.
  12. 제 11항에 있어서, The method of claim 11,
    상기 코팅층을 형성시키는 단계 후에,After forming the coating layer,
    60℃ 미만의 온도로 냉각시키는 단계를 더 포함하는 것을 특징으로 하는 마찰계수 안정성, 내식성 및 친환경 표면처리 코팅용액을 이용한 코팅층 제조방법.Method for producing a coating layer using a friction coefficient stability, corrosion resistance and environmentally friendly surface treatment coating solution, further comprising the step of cooling to a temperature of less than 60 ℃.
  13. 제 7항에 있어서, The method of claim 7, wherein
    상기 코팅용액은,The coating solution,
    (3-아미노프로필)프리에톡실란 5 ~ 17 중량%, 디프로필렌글리콜 50 ~ 75 중량 %, 스테아르산 1 ~ 6 중량%, 테트라에톡시실란 8 ~15 중량%, 테트라뷰틸티타네이트 0.5 ~ 1 중량% 및 테트라이소프로필티타네이트 0초과 ~ 0.5 중량%를 포함하는 것을 특징으로 하는 마찰계수 안정성, 내식성 및 친환경 표면처리 코팅용액을 이용한 코팅층 제조방법.(3-aminopropyl) preethoxysilane 5 to 17% by weight, dipropylene glycol 50 to 75% by weight, stearic acid 1 to 6% by weight, tetraethoxysilane 8 to 15% by weight, tetrabutyl titanate 0.5 to 1% by weight Method for producing a coating layer using a friction coefficient stability, corrosion resistance and environmentally friendly surface treatment coating solution, characterized in that it comprises more than 0% and 0.5% by weight of tetraisopropyl titanate.
  14. 제 13항에 있어서, The method of claim 13,
    상기 코팅용액은, The coating solution,
    (3-아미노프로필)프리에톡실란 13 ~ 17 중량%, 디프로필렌글리콜 65 ~ 75 중량 %, 스테아르산 4 ~ 6 중량% 및 테트라에톡시실란 13 ~15 중량%, 테트라뷰틸티타네이트 0.5 ~ 1 중량% 및 테트라이소프로필티타네이트 0초과 ~ 0.5 중량%를 포함하는 것을 특징으로 하는 마찰계수 안정성, 내식성 및 친환경 표면처리 코팅용액을 이용한 코팅층 제조방법.(3-aminopropyl) preethoxysilane 13-17 wt%, dipropylene glycol 65-75 wt%, stearic acid 4-6 wt% and tetraethoxysilane 13-15 wt%, tetrabutyl titanate 0.5-1 wt Method for producing a coating layer using a friction coefficient stability, corrosion resistance and environmentally friendly surface treatment coating solution, characterized in that it comprises more than 0% and 0.5% by weight of tetraisopropyl titanate.
  15. 표면처리 코팅용액을 이용한 코팅층에 있어서, In the coating layer using the surface treatment coating solution,
    제 7항 내지 제13항 중 어느 한 항에 따른 제조방법에 의해 형성되는 것을 특징으로 하는 마찰계수 안정성, 내식성 및 친환경 표면처리 코팅용액을 이용한 코팅층.A coating layer using a friction coefficient stability, corrosion resistance and environmentally friendly surface treatment coating solution, characterized in that formed by the manufacturing method according to any one of claims 7 to 13.
PCT/KR2016/005372 2015-08-28 2016-05-20 Coating solution for surface treatment having stability of friction coefficient, corrosion resistance, and eco-friendly property, and method for preparing coating layer using same coating solution WO2017039118A1 (en)

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