WO2017036136A1 - A-group and c-group neisseria meningitidis polysaccharide conjugate vaccine activating process - Google Patents

A-group and c-group neisseria meningitidis polysaccharide conjugate vaccine activating process Download PDF

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WO2017036136A1
WO2017036136A1 PCT/CN2016/078081 CN2016078081W WO2017036136A1 WO 2017036136 A1 WO2017036136 A1 WO 2017036136A1 CN 2016078081 W CN2016078081 W CN 2016078081W WO 2017036136 A1 WO2017036136 A1 WO 2017036136A1
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polysaccharide
group
solution
supernatant
meningococcal
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PCT/CN2016/078081
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Chinese (zh)
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吴强
伍长华
谭勇
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成都欧林生物科技股份有限公司
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K39/00Medicinal preparations containing antigens or antibodies
    • A61K39/02Bacterial antigens
    • A61K39/095Neisseria
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K39/00Medicinal preparations containing antigens or antibodies
    • A61K39/385Haptens or antigens, bound to carriers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B37/00Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof

Definitions

  • the present invention relates to a method for cultivating a strain, and specifically relates to a group A group C meningococcal polysaccharide-binding vaccine activation process.
  • ECM epidemic cerebrospinal meningitis
  • Neisseria mening gitidis is an acute respiratory infection caused by Neisseria mening gitidis.
  • the susceptible population is mainly children, with the highest rate of fulminant deaths, up to 40 ⁇ 3 ⁇ 4 ⁇ 60 ⁇ 3 ⁇ 4.
  • the incidence rate in every continent in the world is between 1/100,000 and 10/10 million, and the total case fatality rate is 5% ⁇ 15 ⁇ 3 ⁇ 4.
  • Up to 20% of meningitis patients have neurological sequelae, including mental impairment and deafness.
  • Serological classification according to the capsular polysaccharide type can be divided into 13 serotypes, of which group A, group B, and group C account for about 90% of the epidemic group.
  • Group A meningococcal is a major epidemic of the major pathogenic serogroups, especially in the so-called African “Brain Brain Epidemic Belt”, which is a major epidemic every 7-14 years.
  • the most effective way to prevent epidemic cerebrospinal meningitis is to vaccinate.
  • the meningococcal polysaccharide vaccine currently included in the national immunization program includes group A meningococcal polysaccharide vaccine, group A group C meningococcal polysaccharide vaccine.
  • conjugate vaccines such as Haemophilus influenzae type b conjugate vaccine, group A C group meningococcal conjugate vaccine
  • CNBr cyanogen bromide
  • ADH adipic hydrazide
  • EDAC carbodiimide
  • Cyanogen bromide is a highly toxic and active substance that emits highly toxic gases such as hydrogen cyanide and hydrogen cyanide when exposed to heat. It is prone to explosion when exposed to acid.
  • the toxic effect of cyanogen bromide is similar to that of hydrocyanic acid, which is highly irritating to the eyes and skin. For people, at very low concentrations, it can irritate the eyes, throat and tears, cough; can not endure at a concentration of 0.05mg / L (20PPM) for 1 minute; if under 120mg / m 3 conditions, contact After 30 minutes, he died.
  • hydrogen bromide was used as a poison gas for the Australian army.
  • the object of the present invention is to solve the problems in the prior art that the use of highly toxic chemical reagents such as cyanogen bromide in the manufacture of a vaccine leads to problems that are not conducive to protecting human health and the environment, and provides a group C that solves the above problems.
  • Group meningococcal polysaccharide conjugate vaccine activation process is to solve the problems in the prior art that the use of highly toxic chemical reagents such as cyanogen bromide in the manufacture of a vaccine leads to problems that are not conducive to protecting human health and the environment, and provides a group C that solves the above problems.
  • Group meningococcal polysaccharide conjugate vaccine activation process is to solve the problems in the prior art that the use of highly toxic chemical reagents such as cyanogen bromide in the manufacture of a vaccine leads to problems that are not conducive to protecting human health and the environment, and provides a group C that solves the above problems.
  • a group C group meningococcal polysaccharide conjugate vaccine activation process comprising the following steps:
  • CDAP 1: 0.5 weight ratio, adding CDAP solution to the polysaccharide solution, stirring at room temperature for 2 to 5 minutes to prepare a CDA mixture;
  • All the chemicals used in the present invention are non-toxic substances, thereby effectively ensuring human health and avoiding environmental pollution.
  • the method of the invention optimizes the proportion and concentration of each chemical substance added to the reaction enthalpy, effectively improves the ADH derivative rate, and the derivatization effect is better.
  • step (1) is as follows
  • the seed for production is inoculated into the fermenter for 6 to 12 hours; the medium in the fermenter is a semi-integrated medium, the temperature is 35 to 37 ° C, and the pH of the medium is 7.0 to 7.2.
  • the stirring speed in the fermenter is 140 to 150 r/min, and the inoculum is 10 to 150,000/ml.
  • the specific process of the step (2) is as follows:
  • This step is effective to increase the rate of polysaccharide precipitation in the meningococcal capsule, thereby effectively increasing the yield of the crude polysaccharide.
  • step (3) In order to improve the recovery and purity of the refined sugar, the specific process of the step (3) is as follows:
  • CDAP is 1-cyano-2-methylaminopyridine tetrafluoroborate
  • ADH is adipic hydrazide
  • TAB cetyltrimethylammonium bromide
  • step (1) of the present invention effectively makes the cultivated group A meningococcal bacteria less dead, mentioning
  • the extracted polysaccharide is easier to purify; and the extraction rate of the polysaccharide in the capsule is higher;
  • the present invention effectively increases the rate of polysaccharide precipitation in the meningococcal capsule by the setting of step (2)
  • the invention effectively improves the recovery rate and purity of the refined sugar by the setting of the step (3);
  • the invention optimizes the proportion and concentration of each chemical substance added to the reaction enthalpy in the step (4), thereby effectively improving the ADH derivative rate, and the derivatization effect is better;
  • All the chemicals used in the present invention are non-toxic substances, thereby effectively ensuring human health.
  • a group C group meningococcal polysaccharide conjugate vaccine activation process comprising the following steps:
  • the seed for production is inoculated into the fermenter for 6 to 12 hours; the medium in the fermenter is a semi-integrated medium, the temperature is 35 to 37 ° C, and the pH of the medium is 7.0 to 7.2.
  • the stirring speed in the fermenter is 140 ⁇ 150r/min, the inoculation amount is 10 ⁇ 150,000/ml.
  • Step (12) Working seed culture strain cultivation condition is 35 ° C, culture 18 hours; activation culture conditions are temperature 37 ° C, pH 7.2, stirring speed 140 r / min, culture daytime 6 ⁇ 8h; the incubation conditions for the expansion culture are temperature 36 ° C, pH 7.0, stirring speed 145r / min;
  • the fermentation condition of the fermenter culture in the step (13) is a temperature of 37 ° C, a pH of the medium of 7.0, a stirring speed of 145 r / min, and an inoculum amount of 120,000 / ml;
  • the purification medium used in the step (11) is a chocolate medium added with an antibiotic, which is effective for the purpose of purification;
  • the medium used in the step (12) is the chocolate without the antibiotic added.
  • the medium that is, 10% sheep blood agar medium, can effectively achieve the effect of the seed strain of the seed by the culture of the medium.
  • the medium used for the culture for activation and amplification is a semi-integrated liquid medium, and the ratio of the medium is: beef leachate 1 L, peptone 10 g, sodium chloride 5 g, sterile defibrinated horse blood, sheep blood Or rabbit blood 100ml, glucose 3g, hydrochloric acid casein hydrolysate 2g, pH 7.0 ⁇ 7.2.
  • Example 2 differs from Example 1 only in that the polysaccharide and C in the step (42) described in the present embodiment.
  • the weight ratio of DAP is 1: 0.6; the weight ratio of polysaccharide to ADH in the step (43) is 1:4.
  • the concentration of the polysaccharide solution in step (41) is 10 mg / ml, and the pH is adjusted to 9.0 with sodium hydroxide;
  • This embodiment is a comparative embodiment of Embodiment 1, and the method used in the step (4) in this embodiment is different, and The specific method is as follows:
  • the cyanogen bromide was dissolved in acetonitrile to a solution of 100 mg/ml.
  • Group A meningococcal saccharin was dissolved in water for injection to prepare a solution having a concentration of 5 mg/ml, and the pH was adjusted to 9.0.
  • the temperature was maintained at 23 ⁇ 3 ° C and the pH was 10.8 ⁇ 0.2 for 30 minutes for activation.
  • Derivatization was carried out by maintaining the temperature at 23 ⁇ 3 ° C and reacting at pH 8.5 ⁇ 0.2 for 15 minutes. After the reaction, the O.05 mol/L sodium chloride solution was used as the ultrafiltrate, and ultrafiltration was used to remove the cyanogen bromide by ultrafiltration, which is the reference substance of the polysaccharide-ADH derivative.
  • Example 1 The samples of Examples 1 to 4 were sampled three times, and the ADH derivatization rate was measured.
  • the detection results of the first sampling, the second sampling, and the third sampling of Example 1 were 1.30%, 1.26%, and 1.33%, respectively;
  • the detection results of the first sampling, the second sampling, and the third sampling of Example 2 were 1.22%, 1.20%, and 1.17%, respectively; the first sampling, the second sampling, and the third sampling of Example 3 were performed.
  • the detection results were 0.97%, 0.87%, 0.9 4%, respectively; the detection results of the first sampling, the second sampling, and the third sampling of Example 4 were 1.12%, 1.08%, and 1.05%, respectively;
  • all the chemical substances used in the step (4) of the present invention are non-toxic substances, which effectively ensure human health and avoid environmental pollution; and the chemical substances mentioned in the step (4) are added.
  • the ratio and concentration effectively increase the ADH derivatization rate and make the derivatization effect better.
  • the working condition of the working seed batch strain in the step (12) is 36 ° C, and the culture is carried out for 16 hours; the conditions of the activated culture are the temperature 37 ° C, the pH 7.0, the stirring speed 145 r / min, and the culture
  • the incubation conditions were 8 °C, pH 7.0, and stirring speed 150 r/min .
  • the fermentation conditions of the fermenter culture in the step (13) were 37 ° C and the pH of the medium was 7.0.
  • the stirring speed is 150r/min, and the inoculation amount is 150,000/ml.
  • step (31) the crude polysaccharide is dissolved in 8% saturated neutral sodium acetate solution, and then the cold phenol solution is added in a ratio of 1:1.2 by volume, vortexed and mixed, and the supernatant is collected by centrifugation, and The supernatant is clarified by extracting 1 to 3 times;
  • step (33) the concentration of the NaCl solution is 2 mol/L until the final concentration of NaCl is 0.4 mol/L, and then 95% ethanol is added to a final concentration of ethanol of 70%, and fully mixed after 2 to 8 ° C. Allow to stand overnight.
  • step (31) the crude polysaccharide is dissolved in a 15% saturated neutral sodium acetate solution, and then the volume ratio is
  • the ratio of 1:2 was added to the cold phenol solution, and the mixture was shaken and mixed, and the supernatant was collected by centrifugation, and extracted 1 to 3 times to clarify the supernatant;
  • the concentration of the NaCl solution in the step (33) is 3 mol / L, until the final concentration of NaCl is 0.5 mol / L, and then adding 95% ethanol to the final concentration of ethanol is 60%, fully mixed after 2 ⁇ 8 ° C Allow to stand overnight.
  • Example 1 The fine sugars prepared in Example 1, Example 6, and Example 7 were sampled, and the purity and recovery rate of the refined sugar were examined.
  • the test results were as follows: The purity of Example 1 was 99%, and the recovery rate was 80%.
  • the purity of Example 2 is

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Abstract

Disclosed is an A-group and C-group Neisseria meningitidis polysaccharide conjugate vaccine activating process, comprising the following steps: (1) cultivating Neisseria meningitidis; (2) extracting crude polysaccharide by using the cultivated Neisseria meningitidis; (3) purifying the crude polysaccharide to prepare refined Neisseria meningitidis polysaccharide; and (4) activating the refined polysaccharide by using CDAP, and then reacting with ADH to generate a polysaccharide derivative.

Description

说明书 发明名称: A群 C群脑膜炎球菌多糖结合疫苗活化工艺 技术领域  Title: Inventive name: Group A Group C meningococcal polysaccharide conjugate vaccine activation process
[0001] 本发明涉及一种菌种的培养方法, 具体涉及的是 A群 C群脑膜炎球菌多糖结合 疫苗活化工艺。  [0001] The present invention relates to a method for cultivating a strain, and specifically relates to a group A group C meningococcal polysaccharide-binding vaccine activation process.
背景技术  Background technique
[0002] 流行性脑脊髓膜炎 (简称流脑, 下同)是一种由奈瑟氏脑膜炎球菌 (Neisseriamenin gitidis)引起的急性呼吸道传染病。 一百多年来, 一直在世界各地流行或散在发生 , 感染病原菌后可引起败血症、 脑膜炎。 易感人群主要为儿童, 以暴发型病死 率最高, 可达 40<¾〜60<¾。 当今世界各大洲发病率在 1/10万〜 10/10万, 总病死率 在 5%〜15<¾, 高达 20%的脑膜炎患者会有神经系统后遗症, 包括智力受损和耳 聋等。 根据荚膜多糖型别进行血清学分类可分 13个血清型, 其中 A群、 B群、 C 群约占流行菌群的 90%。 A群脑膜炎球菌是较大流行的主要致病血清群, 特别是 在所谓的非洲 "流脑流行带", 每隔 7-14年就会出现一次较大流行。  [0002] Epidemic cerebrospinal meningitis (abbreviated as ECM, the same below) is an acute respiratory infection caused by Neisseria mening gitidis. For more than 100 years, it has been prevalent or scattered around the world, causing sepsis and meningitis after infection with pathogens. The susceptible population is mainly children, with the highest rate of fulminant deaths, up to 40<3⁄4~60<3⁄4. The incidence rate in every continent in the world is between 1/100,000 and 10/10 million, and the total case fatality rate is 5%~15<3⁄4. Up to 20% of meningitis patients have neurological sequelae, including mental impairment and deafness. Serological classification according to the capsular polysaccharide type can be divided into 13 serotypes, of which group A, group B, and group C account for about 90% of the epidemic group. Group A meningococcal is a major epidemic of the major pathogenic serogroups, especially in the so-called African “Brain Brain Epidemic Belt”, which is a major epidemic every 7-14 years.
[0003] 我国于 1938年、 1949年、 1959年、 1967年和 1977年曾发生过 5次全国性流脑流 行; 其中以 1967年春季流行最为严重, 发病率高达 403/10万, 病死率为 5.49<¾。 我国过去 90%以上的病例是 A群病菌致病, 现在 B群或 C群病菌有吋亦弓 I起流脑暴 发。 2003年幵始, C群流脑的发病率明显上升。 目前 A群和 C群共占所有血清群 的 50%以上, 且 C群仍有进一步增高的趋势。 因此, 目前我国预防流脑工作的重 点是以预防 A群和 C群为主。  [0003] There were five national epidemic epidemics in China in 1938, 1949, 1959, 1967, and 1977; among them, the most prevalent in the spring of 1967, the incidence rate was as high as 403/100,000, and the mortality rate was 5.49<3⁄4. In the past 90% of cases in China, the disease of group A was caused by disease. Now, group B or group C germs have convulsions. Since the beginning of 2003, the incidence of C group cerebral palsy has increased significantly. At present, group A and group C account for more than 50% of all serogroups, and group C still has a tendency to increase further. Therefore, the focus of prevention of epidemic work in China is to prevent group A and group C.
[0004] 目前预防流行性脑脊髓膜炎最有效的方法是接种疫苗。 研究表明, A群 C群脑 膜炎球菌的荚膜多糖具有良好的免疫原性, 提取荚膜多糖可直接制备成疫苗, 经注射免疫后的人群可以获得免疫保护。 我国从 2007年起已将流脑疫苗纳入国 家免疫规划, 在全国范围对适齢儿童普及接种。 目前纳入国家免疫计划的流脑 多糖疫苗包括 A群脑膜炎球菌多糖疫苗, A群 C群脑膜炎球菌多糖疫苗。  [0004] The most effective way to prevent epidemic cerebrospinal meningitis is to vaccinate. Studies have shown that the capsular polysaccharide of group A group C meningococcus has good immunogenicity, and the capsular polysaccharide can be directly prepared into a vaccine, and the immunized population can obtain immune protection. Since 2007, China has included meningococcal vaccines into national immunization programs, and has universally vaccinated suitable children across the country. The meningococcal polysaccharide vaccine currently included in the national immunization program includes group A meningococcal polysaccharide vaccine, group A group C meningococcal polysaccharide vaccine.
[0005] 目前, 国产的所有已经上市的结合疫苗 (如 b型流感嗜血杆菌结合疫苗、 A群 C 群脑膜炎球菌结合疫苗) 全部采用同一种化学结合方法制备而成, 即用溴化氰 (CNBr) 活化多糖的邻位羟基, 活化后的多糖与己二酰肼 (ADH) 反应生成多 糖 -ADH衍生物。 然后在碳二亚胺 (EDAC) 的催化作用下, 多糖 -ADH衍生物与 载体蛋白共价结合。 该工艺有个很大的缺点是在多糖的活化过程中会使用到溴 化氰。 溴化氰为极毒而且性质活泼的物质, 受热、 遇水放出剧毒气体如氰化氢 和氰化氢, 遇酸易引起爆炸。 溴化氰的毒性作用类似氢氰酸, 对眼睛和皮肤有 強烈刺激性。 对人来说, 在极低的浓度下, 就能刺激眼、 咽喉而催泪、 咳嗽; 在 0.05mg/L (20PPM) 的浓度下 1分钟也忍耐不了; 如果在 120mg/m 3条件下, 接 触 30分钟后即死亡。 在第一次世界大战期间, 溴化氢曾作为澳大利亚军队使用 的毒气。 [0005] At present, all domestically produced conjugate vaccines (such as Haemophilus influenzae type b conjugate vaccine, group A C group meningococcal conjugate vaccine) are all prepared by the same chemical combination method, that is, cyanogen bromide (CNBr) activates the ortho-hydroxy group of the polysaccharide, and the activated polysaccharide reacts with adipic hydrazide (ADH) to form a polysaccharide-ADH derivative. The polysaccharide-ADH derivative is then covalently bound to the carrier protein under the catalysis of carbodiimide (EDAC). A major disadvantage of this process is the use of cyanogen bromide during the activation of the polysaccharide. Cyanogen bromide is a highly toxic and active substance that emits highly toxic gases such as hydrogen cyanide and hydrogen cyanide when exposed to heat. It is prone to explosion when exposed to acid. The toxic effect of cyanogen bromide is similar to that of hydrocyanic acid, which is highly irritating to the eyes and skin. For people, at very low concentrations, it can irritate the eyes, throat and tears, cough; can not endure at a concentration of 0.05mg / L (20PPM) for 1 minute; if under 120mg / m 3 conditions, contact After 30 minutes, he died. During the First World War, hydrogen bromide was used as a poison gas for the Australian army.
[0006] 随着对环保意识的增强, 以及对工人工作环境状况的重视, 人们一直在寻找合 适的方法来避免在疫苗制造过程中使用溴化氰这类的剧毒化学试剂。 使用现代 的技术对传统的生产工艺进行改进以减少或弃用有毒化学试剂对于保护人类健 康以及减少环境污染都具有重要的意义。  [0006] With the increased awareness of environmental protection and the emphasis on the working environment of workers, people have been looking for appropriate ways to avoid the use of highly toxic chemicals such as cyanogen bromide in the vaccine manufacturing process. The use of modern technology to improve traditional production processes to reduce or eliminate toxic chemical agents is important for protecting human health and reducing environmental pollution.
技术问题  technical problem
[0007] 本发明的目的在于解决现有技术中在疫苗制造过程中使用溴化氰这类的剧毒化 学试剂导致不利于保护人类健康以及环境的问题, 提供一种解决上述问题的 A群 C群脑膜炎球菌多糖结合疫苗活化工艺。  [0007] The object of the present invention is to solve the problems in the prior art that the use of highly toxic chemical reagents such as cyanogen bromide in the manufacture of a vaccine leads to problems that are not conducive to protecting human health and the environment, and provides a group C that solves the above problems. Group meningococcal polysaccharide conjugate vaccine activation process.
问题的解决方案  Problem solution
技术解决方案  Technical solution
[0008] 为解决上述缺点, 本发明的技术方案如下: [0008] In order to solve the above disadvantages, the technical solution of the present invention is as follows:
[0009] A群 C群脑膜炎球菌多糖结合疫苗活化工艺, 包括以下步骤: [0009] A group C group meningococcal polysaccharide conjugate vaccine activation process, comprising the following steps:
[0010] (1) 培养脑膜炎球菌; [0010] (1) cultivating meningococcal bacteria;
[0011] (2) 利用培养的脑膜炎球菌提取粗制多糖; [0011] (2) extracting the crude polysaccharide using the cultured meningococcus;
[0012] (3) 将粗制多糖提纯后制成脑膜炎球菌精糖; [0012] (3) the crude polysaccharide is purified to make meningococcal refined sugar;
[0013] (4) 对精糖进行活化和衍生, 该精糖的活化和衍生过程如下: [0013] (4) activation and derivatization of refined sugar, the activation and derivatization process of the refined sugar is as follows:
[0014] (41) 称取脑膜炎球菌精糖并将其溶解于注射用水中, 配制成浓度为 5mg/ml的 多糖溶液, 并调节 pH至 9.0; [0014] (41) Weigh meningococcal refined sugar and dissolved in water for injection, formulated into a concentration of 5mg / ml of polysaccharide solution, and adjusted to pH 9.0;
[0015] (42) 将 CDAP用乙腈溶解成浓度为 100mg/ml的 CDAP溶液; 然后按多糖: CD AP=1 : 0.5的重量比例, 往多糖溶液中加入 CDAP溶液, 室温搅拌 2〜5分钟制成 C DAP混合液; [0015] (42) Dissolving CDAP in acetonitrile to a concentration of 100 mg/ml of CDAP solution; then pressing polysaccharide: CD AP = 1: 0.5 weight ratio, adding CDAP solution to the polysaccharide solution, stirring at room temperature for 2 to 5 minutes to prepare a CDA mixture;
[0016] (43) 将 ADH用 0.2mol/L的 NaHC0 3溶解成浓度为 100mg/ml的 ADH溶液, 按多 糖: ADH=1 : 3.5的重量比例, 往 CDAP混合液中加入 ADH溶液, 室温搅拌 1小吋 [4316] (43) Dissolve ADH with 0.2 mol / L of NaHC0 3 into a concentration of 100 mg / ml of ADH solution, according to the weight ratio of polysaccharide: ADH = 1: 3.5, add ADH solution to the CDAP mixture, stir at room temperature 1 hour
[0017] (44) 再采用 O.05mol/L的氯化钠溶液为超滤液, 用超滤膜包进行过滤, 最后冷 冻干燥后即为多糖 -ADH衍生物。 [0017] (44) An O.05 mol/L sodium chloride solution was used as the ultrafiltrate, and the mixture was filtered through an ultrafiltration membrane package, and finally freeze-dried to obtain a polysaccharide-ADH derivative.
[0018] 本发明中采用的所有化学物质均是无毒的物质, 进而有效保证了人类健康, 并 且避免了环境的污染。 [0018] All the chemicals used in the present invention are non-toxic substances, thereby effectively ensuring human health and avoiding environmental pollution.
[0019] 本发明的方法优化了各化学物质加入反应吋的比例和浓度, 有效提高了 ADH衍 生率, 衍生效果更佳。  [0019] The method of the invention optimizes the proportion and concentration of each chemical substance added to the reaction enthalpy, effectively improves the ADH derivative rate, and the derivatization effect is better.
[0020] 进一步, 为了能使培育出的脑膜炎球菌的死菌较少, 进而使提取出的多糖纯化 更加容易, 并且使多糖在荚膜中的提取率更高。 所述步骤 (1) 的具体过程如下  Further, in order to make the cultured meningococcal bacteria less, it is easier to purify the extracted polysaccharide, and the extraction rate of the polysaccharide in the capsule is higher. The specific process of the step (1) is as follows
[0021] (11) 制备纯化的工作种子批菌种: 将 A群脑膜炎奈瑟氏球菌菌种接种到纯化 培养基上, 在 38°C条件下培育 20h, 挑选健壮且无杂菌污染的菌种再接种到纯化 培养基上进行二次培养, 再在 38°C条件下培育 12h, 挑选健壮且无杂菌污染的菌 种加入无菌脱脂牛奶中, 混匀冻干制备即得纯化的工作种子批菌种; [0021] (11) Preparation of purified working seed strains: Group A strain of N. meningitidis is inoculated onto a purification medium, and incubated at 38 ° C for 20 hours to select robust and no-bacteria-contaminated The strain is inoculated on the purification medium for secondary culture, and then incubated at 38 ° C for 12 h. The robust and bacteria-free bacteria are added to the sterile skim milk, and the mixture is lyophilized to obtain purified. Working seed strains;
[0022] (12) 将工作种子批菌种溶解到无菌水中, 将其接种在 10%羊血琼脂培养基上 , 放于 35〜37°C的环境下培养 16〜20小吋后, 挑选出健壮且无杂菌污染的菌种; 将幵启后的纯化种子接种到半综合液体培养基中进行活化培养; 活化培养的条 件为温度 35〜37°C、 pH7.0〜7.2、 搅拌速度 140〜150r/min, 培养吋间为 6〜8h; 最后将活化后的纯化种子经过三代扩增培养, 即可制备数量适宜的生产用种子 ; 其中扩增培养用培养基为半综合液体培养基中; 培育条件为温度 35〜37°C、 p H7.0〜7.2、 搅拌速度 140〜150r/min;  [0022] (12) Dissolving the working seed strain in sterile water, inoculation on 10% sheep blood agar medium, and culturing in the environment of 35~37 ° C for 16~20 hours, then selecting a vigorous and no-bacteria-contaminated strain; inoculate the purified seed after inoculation into a semi-integrated liquid medium for activation culture; the conditions of the activation culture are temperature 35 to 37 ° C, pH 7.0 to 7.2, stirring speed 140~150r/min, the culture medium is 6~8h; finally, the activated purified seeds are cultured in three generations to prepare a suitable amount of production seeds; wherein the medium for expansion culture is semi-integrated liquid medium. Medium; cultivation conditions are temperature 35~37 ° C, p H7.0~7.2, stirring speed 140~150r/min;
[0023] (13) 将生产用种子接种至发酵罐培养 6〜12小吋即可; 发酵罐中培养基为半 综合培养基, 温度为 35〜37°C, 培养基 pH为 7.0〜7.2, 发酵罐中搅拌速度为 140 〜150r/min, 接种量为 10〜15万 /ml。 [0024] 作为一种优选, 所述步骤 (2) 的具体过程如下: [0023] (13) The seed for production is inoculated into the fermenter for 6 to 12 hours; the medium in the fermenter is a semi-integrated medium, the temperature is 35 to 37 ° C, and the pH of the medium is 7.0 to 7.2. The stirring speed in the fermenter is 140 to 150 r/min, and the inoculum is 10 to 150,000/ml. [0024] As a preferred method, the specific process of the step (2) is as follows:
[0025] (21) 将培养出的脑膜炎球菌利用甲醛杀菌, 将已杀菌的培养液离心收集上清 液;  [0025] (21) the cultured meningococcal bacteria are sterilized by formaldehyde, and the sterilized culture liquid is centrifuged to collect the supernatant;
[0026] (22) 在上清液中加入 CTAB至 CTAB的终浓度为 1.0g/L吋为止, 然后充分搅拌 后静置过夜, 离心收集多糖;  [0026] (22) adding a final concentration of CTAB to CTAB to the supernatant of 1.0 g / L ,, and then stirring well, standing overnight, and collecting the polysaccharide by centrifugation;
[0027] (23) 将沉淀的多糖用氯化钙溶液搅拌 3h使多糖和 CTAB解离, 离心收集上清 液; [0027] (23) The precipitated polysaccharide was stirred with a calcium chloride solution for 3 hours to dissociate the polysaccharide and CTAB, and the supernatant was collected by centrifugation;
[0028] (24) 在上清液中加入乙醇直至乙醇的体积终浓度达到 25%, 在 2〜8。C静置过 夜, 离心收集上清液; 再在上清液中加入乙醇直至乙醇的体积终浓度达到 75〜8 0% , 充分振摇使多糖沉淀, 然后静置 18小吋以上, 离心收集沉淀;  [0028] (24) Ethanol was added to the supernatant until the final concentration of ethanol reached 25%, at 2 to 8. C is allowed to stand overnight, and the supernatant is collected by centrifugation; then ethanol is added to the supernatant until the final concentration of ethanol reaches 75 to 80%, and the polysaccharide is precipitated by shaking sufficiently, and then allowed to stand for 18 hours or more, and the precipitate is collected by centrifugation. ;
[0029] (25) 用无水乙醇和丙酮各洗三次后干燥, 干燥后即为粗制多糖。 [0029] (25) After washing three times with each of anhydrous ethanol and acetone, it is dried, and after drying, it is a crude polysaccharide.
[0030] 本步骤有效使脑膜炎球菌荚膜中的多糖析出率更高, 进而有效提高粗制多糖的 收率。 [0030] This step is effective to increase the rate of polysaccharide precipitation in the meningococcal capsule, thereby effectively increasing the yield of the crude polysaccharide.
[0031] 为了提高精糖的回收率和纯度, 所述步骤 (3) 的具体过程如下:  [0031] In order to improve the recovery and purity of the refined sugar, the specific process of the step (3) is as follows:
[0032] (31) 将粗制多糖溶解于 8%〜12%饱和中性醋酸钠溶液中, 然后按体积比为 1: [0032] (31) The crude polysaccharide is dissolved in a 8% to 12% saturated neutral sodium acetate solution, and then the volume ratio is 1:
0.8〜1.2的比例加入冷酚溶液, 振荡混匀后离心收集上清液, 并抽提 1〜3次使上 清液澄清;  Add a cold phenol solution in a ratio of 0.8 to 1.2, mix by shaking, collect the supernatant by centrifugation, and extract 1 to 3 times to clarify the supernatant;
[0033] (32) 收集上清液, 用超滤膜包超滤去除残余的苯酚及核酸;  [0033] (32) collecting the supernatant, ultrafiltration membrane ultrafiltration to remove residual phenol and nucleic acid;
[0034] (33) 在超滤后的多糖溶液中加入 NaCl溶液, 直至 NaCl终浓度为 0.2〜0.4mol/L [0034] (33) adding a NaCl solution to the ultra-filtered polysaccharide solution until the final concentration of NaCl is 0.2 to 0.4 mol/L
, 然后加入乙醇至乙醇体积终浓度为 70〜78%, 充分混匀后 2〜8°C静置过夜; [0035] (34) 离心收集沉淀, 然后依次用无水乙醇、 丙酮各洗涤两次, 干燥后即为精 糖。 Then, add ethanol to ethanol to a final concentration of 70 to 78%, and mix well and let stand at 2 to 8 ° C overnight; [0035] (34) Collect the precipitate by centrifugation, and then wash twice with absolute ethanol and acetone. , after drying, it is refined sugar.
[0036] 本发明中, CDAP即为 1-氰基 -2甲胺基吡啶四氟硼酸酯; ADH即为己二酰肼; C [0036] In the present invention, CDAP is 1-cyano-2-methylaminopyridine tetrafluoroborate; ADH is adipic hydrazide; C
TAB即为十六烷基三甲基溴化铵。 TAB is cetyltrimethylammonium bromide.
发明的有益效果  Advantageous effects of the invention
有益效果  Beneficial effect
[0037] 本发明与现有技术相比, 具有以下优点及有益效果:  [0037] Compared with the prior art, the present invention has the following advantages and beneficial effects:
[0038] 1、 本发明步骤 (1) 的设置, 有效使培育出的 A群脑膜炎球菌的死菌较少, 提 取出的多糖纯化更加容易; 而且多糖在荚膜中的提取率更高; [0038] 1. The setting of the step (1) of the present invention effectively makes the cultivated group A meningococcal bacteria less dead, mentioning The extracted polysaccharide is easier to purify; and the extraction rate of the polysaccharide in the capsule is higher;
[0039] 2、 本发明通过步骤 (2) 的设置, 有效使脑膜炎球菌荚膜中的多糖析出率更高 [0039] 2. The present invention effectively increases the rate of polysaccharide precipitation in the meningococcal capsule by the setting of step (2)
, 进而有效提高粗制多糖的收率; , thereby effectively increasing the yield of the crude polysaccharide;
[0040] 3、 本发明通过步骤 (3) 的设置有效提高精糖的回收率和纯度; [0040] 3. The invention effectively improves the recovery rate and purity of the refined sugar by the setting of the step (3);
[0041] 4、 本发明通过步骤 (4) 中优化了各化学物质加入反应吋的比例和浓度, 有效 提高了 ADH衍生率, 衍生效果更佳; [0041] 4. The invention optimizes the proportion and concentration of each chemical substance added to the reaction enthalpy in the step (4), thereby effectively improving the ADH derivative rate, and the derivatization effect is better;
[0042] 5、 本发明中采用的所有化学物质均是无毒的物质, 进而有效保证了人类健康[0042] 5. All the chemicals used in the present invention are non-toxic substances, thereby effectively ensuring human health.
, 并且避免了环境的污染。 And avoid environmental pollution.
本发明的实施方式 Embodiments of the invention
[0043] 下面结合实施例, 对本发明作进一步地详细说明, 但本发明的实施方式不限于 此。  The present invention will be further described in detail below with reference to the embodiments, but the embodiments of the present invention are not limited thereto.
[0044] 实施例 1  Embodiment 1
[0045] A群 C群脑膜炎球菌多糖结合疫苗活化工艺, 包括以下步骤:  [0045] A group C group meningococcal polysaccharide conjugate vaccine activation process, comprising the following steps:
[0046] (1) 培养脑膜炎球菌; [0046] (1) cultivating meningococcal bacteria;
[0047] (11) 制备纯化的工作种子批菌种: 将 A群脑膜炎奈瑟氏球菌菌种接种到纯化 培养基上, 在 38°C条件下培育 20h, 挑选健壮且无杂菌污染的菌种再接种到纯化 培养基上进行二次培养, 再在 38°C条件下培育 12h, 挑选健壮且无杂菌污染的菌 种加入无菌脱脂牛奶中, 混匀冻干制备即得纯化的工作种子批菌种;  [0047] (11) Preparation of purified working seed strains: Group A group of N. meningitidis strains are inoculated on a purification medium, and incubated at 38 ° C for 20 hours to select robust and non-organic contamination. The strain is inoculated on the purification medium for secondary culture, and then incubated at 38 ° C for 12 h. The robust and bacteria-free bacteria are added to the sterile skim milk, and the mixture is lyophilized to obtain purified. Working seed strains;
[0048] (12) 将工作种子批菌种溶解到无菌水中, 将其接种在 10%羊血琼脂培养基上 , 放于 35〜37°C的环境下培养 16〜20小吋后, 挑选出健壮且无杂菌污染的菌种; 将幵启后的纯化种子接种到半综合液体培养基中进行活化培养; 活化培养的条 件为温度 35〜37°C、 pH7.0〜7.2、 搅拌速度 140〜150r/min, 培养吋间为 6〜8h; 最后将活化后的纯化种子经过三代扩增培养, 即可制备数量适宜的生产用种子 ; 其中扩增培养用培养基为半综合液体培养基中; 培育条件为温度 35〜37°C、 p H7.0〜7.2、 搅拌速度 140〜150r/min;  [0048] (12) Dissolving the working seed strain in sterile water, inoculation on 10% sheep blood agar medium, and culturing in the environment of 35~37 ° C for 16~20 hours, then selecting a vigorous and no-bacteria-contaminated strain; inoculate the purified seed after inoculation into a semi-integrated liquid medium for activation culture; the conditions of the activation culture are temperature 35 to 37 ° C, pH 7.0 to 7.2, stirring speed 140~150r/min, the culture medium is 6~8h; finally, the activated purified seeds are cultured in three generations to prepare a suitable amount of production seeds; wherein the medium for expansion culture is semi-integrated liquid medium. Medium; cultivation conditions are temperature 35~37 ° C, p H7.0~7.2, stirring speed 140~150r/min;
[0049] (13) 将生产用种子接种至发酵罐培养 6〜12小吋即可; 发酵罐中培养基为半 综合培养基, 温度为 35〜37°C, 培养基 pH为 7.0〜7.2, 发酵罐中搅拌速度为 140 〜150r/min, 接种量为 10〜15万 /ml。 [0049] (13) The seed for production is inoculated into the fermenter for 6 to 12 hours; the medium in the fermenter is a semi-integrated medium, the temperature is 35 to 37 ° C, and the pH of the medium is 7.0 to 7.2. The stirring speed in the fermenter is 140 ~150r/min, the inoculation amount is 10~150,000/ml.
[0050] 本实施例中, 上述各步骤中的具体培育条件如下: [0050] In this embodiment, specific cultivation conditions in the above steps are as follows:
[0051] 步骤 (12) 工作种子批菌种幵启的培育条件为 35°C, 培养 18小吋; 活化培养的 条件为温度 37°C、 pH7.2、 搅拌速度 140r/min, 培养吋间为 6〜8h; 扩增培养的培 育条件为温度 36°C、 pH7.0、 搅拌速度 145r/min;  [0051] Step (12) Working seed culture strain cultivation condition is 35 ° C, culture 18 hours; activation culture conditions are temperature 37 ° C, pH 7.2, stirring speed 140 r / min, culture daytime 6~8h; the incubation conditions for the expansion culture are temperature 36 ° C, pH 7.0, stirring speed 145r / min;
[0052] 步骤 (13) 中发酵罐培养的培育条件为温度为 37°C, 培养基 pH为 7.0, 搅拌速 度为 145r/min, 接种量为 12万 /ml; [0052] The fermentation condition of the fermenter culture in the step (13) is a temperature of 37 ° C, a pH of the medium of 7.0, a stirring speed of 145 r / min, and an inoculum amount of 120,000 / ml;
[0053] 且步骤 (11) 中采用的纯化培养基为加入抗生素的巧克力培养基, 有效达到纯 化的目的; 步骤 (12) 中幵启工作种子批菌种所使用培养基为未加入抗生素的 巧克力培养基, 即 10%羊血琼脂培养基, 通过该培养基的培养后即可有效达到幵 启工作种子批菌种的效果。 [0053] and the purification medium used in the step (11) is a chocolate medium added with an antibiotic, which is effective for the purpose of purification; the medium used in the step (12) is the chocolate without the antibiotic added. The medium, that is, 10% sheep blood agar medium, can effectively achieve the effect of the seed strain of the seed by the culture of the medium.
[0054] 活化和扩增用培养所用的培养基均是半综合液体培养基, 该培养基的配比为: 牛肉浸出液 1L, 蛋白胨 10g, 氯化钠 5g, 无菌脱纤维马血、 羊血或兔血 100ml, 葡萄糖 3g, 盐酸酪蛋白水解物 2g, pH7.0〜7.2。 [0054] The medium used for the culture for activation and amplification is a semi-integrated liquid medium, and the ratio of the medium is: beef leachate 1 L, peptone 10 g, sodium chloride 5 g, sterile defibrinated horse blood, sheep blood Or rabbit blood 100ml, glucose 3g, hydrochloric acid casein hydrolysate 2g, pH 7.0~7.2.
[0055] (2) 利用培养的脑膜炎球菌提取粗制多糖; [0055] (2) extracting the crude polysaccharide using the cultured meningococcus;
[0056] (21) 将培养出的脑膜炎球菌利用甲醛杀菌, 将已杀菌的培养液离心收集上清 液;  [0056] (21) the cultured meningococcal bacteria are sterilized by formaldehyde, and the sterilized culture liquid is centrifuged to collect the supernatant;
[0057] (22) 在上清液中加入 CTAB至 CTAB的终浓度为 l.Og/L吋为止, 然后充分搅拌 后静置过夜, 离心收集多糖;  [0057] (22) The final concentration of CTAB to CTAB is added to the supernatant until l.Og / L ,, and then fully stirred, allowed to stand overnight, and the polysaccharide is collected by centrifugation;
[0058] (23) 将沉淀的多糖用氯化钙溶液搅拌 3h使多糖和 CTAB解离, 离心收集上清 液; [0058] (23) The precipitated polysaccharide was stirred with a calcium chloride solution for 3 hours to dissociate the polysaccharide and CTAB, and the supernatant was collected by centrifugation;
[0059] (24) 在上清液中加入乙醇直至乙醇的体积终浓度达到 25%, 在 2〜8。C静置过 夜, 离心收集上清液; 再在上清液中加入乙醇直至乙醇的体积终浓度达到 75〜8 0% , 充分振摇使多糖沉淀, 然后静置 18小吋以上, 离心收集沉淀;  [0059] (24) Ethanol was added to the supernatant until the final concentration of ethanol reached 25%, at 2-8. C is allowed to stand overnight, and the supernatant is collected by centrifugation; then ethanol is added to the supernatant until the final concentration of ethanol reaches 75 to 80%, and the polysaccharide is precipitated by shaking sufficiently, and then allowed to stand for 18 hours or more, and the precipitate is collected by centrifugation. ;
[0060] (25) 用无水乙醇和丙酮各洗三次后干燥, 干燥后即为粗制多糖。  [0060] (25) After washing three times with each of anhydrous ethanol and acetone, it is dried, and after drying, it is a crude polysaccharide.
[0061] (3) 将粗制多糖提纯后制成脑膜炎球菌精糖;  [0061] (3) the crude polysaccharide is purified to make meningococcal refined sugar;
[0062] (31) 将粗制多糖溶解于 10%饱和中性醋酸钠溶液中, 然后按体积比为 1:1的比 例加入冷酚溶液, 振荡混匀后离心收集上清液, 并抽提 1〜3次使上清液澄清; [0063] (32) 收集上清液, 用超滤膜包超滤去除残余的苯酚及核酸; [0062] (31) The crude polysaccharide is dissolved in a 10% saturated neutral sodium acetate solution, and then the cold phenol solution is added in a ratio of 1:1 by volume, vortexed and mixed, and the supernatant is collected by centrifugation and extracted. Clear the supernatant 1 to 3 times; [0063] (32) collecting the supernatant, ultrafiltration membrane ultrafiltration to remove residual phenol and nucleic acid;
[0064] (33) 在超滤后的多糖溶液中加入 4mol/L的 NaCl溶液, 直至 NaCl终浓度为 0.3m ol/L, 然后加入 95%乙醇至乙醇体积终浓度为 75%, 充分混匀后 2〜8°C静置过夜 [0064] (33) Add 4mol / L NaCl solution to the ultra-filtered polysaccharide solution until the final concentration of NaCl is 0.3m ol / L, then add 95% ethanol to ethanol, the final concentration of 75%, fully mixed After 2 to 8 ° C, let stand overnight
, 沉淀; , precipitation;
[0065] (34) 离心收集沉淀, 然后依次用无水乙醇、 丙酮各洗涤两次, 干燥后即为精 糖。  [0065] (34) The precipitate was collected by centrifugation, and then washed twice with each of anhydrous ethanol and acetone, and dried to obtain refined sugar.
[0066] (4) 对精糖进行活化和衍生, 该精糖的活化和衍生过程如下:  [0066] (4) Activation and derivatization of refined sugar, the activation and derivatization of the refined sugar is as follows:
[0067] (41) 称取脑膜炎球菌精糖并将其溶解于注射用水中, 配制成浓度为 5mg/ml的 多糖溶液, 并调节 pH至 9.0;  [0067] (41) Weigh meningococcal refined sugar and dissolved in water for injection, formulated into a concentration of 5mg / ml of polysaccharide solution, and adjusted to pH 9.0;
[0068] (42) 将 CDAP用乙腈溶解成浓度为 100mg/ml的 CDAP溶液; 然后按多糖: CD[0068] (42) Dissolving CDAP in acetonitrile to a concentration of 100 mg/ml of CDAP solution; then pressing polysaccharide: CD
AP=1 : 0.5的重量比例, 往多糖溶液中加入 CDAP溶液, 室温搅拌 2〜5分钟制成 CAP = 1: 0.5 weight ratio, add CDAP solution to the polysaccharide solution, stir at room temperature for 2 to 5 minutes to make C
DAP混合液; DAP mixture;
[0069] (43) 将 ADH用 0.2mol/L的 NaHC0 3溶解成浓度为 100mg/ml的 ADH溶液, 按多 糖: ADH=1 : 3.5的重量比例, 往 CDAP混合液中加入 ADH溶液, 室温搅拌 1小吋 [43] (43) ADH was dissolved in 0.2 mol / L of NaHC0 3 into a concentration of 100 mg / ml of ADH solution, according to the weight ratio of polysaccharide: ADH = 1: 3.5, add ADH solution to the CDAP mixture, stir at room temperature 1 hour
[0070] (44) 再采用 O.05mol/L的氯化钠溶液为超滤液, 用超滤膜包进行过滤, 最后冷 冻干燥后即为多糖 -ADH衍生物。 [0070] (44) An O.05 mol/L sodium chloride solution was used as the ultrafiltrate, and the mixture was filtered through an ultrafiltration membrane package, and finally freeze-dried to obtain a polysaccharide-ADH derivative.
[0071] 实施例 2 Example 2
[0072] 本实施例与实施例 1的区别仅仅在于, 本实施例中所述步骤 (42) 中的多糖与 C [0072] This embodiment differs from Example 1 only in that the polysaccharide and C in the step (42) described in the present embodiment.
DAP的重量比为 1 : 0.6; 所述步骤 (43) 中的多糖与 ADH的重量比为 1 : 4。 The weight ratio of DAP is 1: 0.6; the weight ratio of polysaccharide to ADH in the step (43) is 1:4.
[0073] 实施例 3 Example 3
[0074] 本实施例与实施例 1的区别仅仅在于, 本实施例中各化学物质加入反应吋的比 例和浓度, 具体设置如下:  [0074] The difference between this embodiment and the embodiment 1 is only the ratio and concentration of the chemical substances added to the reaction enthalpy in the present embodiment, and the specific settings are as follows:
[0075] 步骤 (41) 中多糖溶液的浓度为 10mg/ml, 并采用氢氧化钠调节 pH至 9.0; [0075] The concentration of the polysaccharide solution in step (41) is 10 mg / ml, and the pH is adjusted to 9.0 with sodium hydroxide;
[0076] 步骤 (42) 中 CDAP溶液的浓度为 80mg/ml, 多糖: CDAP=1 : 0.7; [0076] The concentration of the CDAP solution in the step (42) is 80 mg/ml, and the polysaccharide: CDAP=1: 0.7;
[0077] 步骤 (43) 中 ADH溶液的浓度为 80mg/ml的 ADH溶液, 多糖: ADH=1 : 5。 [0077] The concentration of the ADH solution in the step (43) is 80 mg/ml of the ADH solution, and the polysaccharide: ADH=1:5.
[0078] 实施例 4 Example 4
[0079] 本实施例为实施例 1的对照实施例, 本实施例中步骤 (4) 所用的方法不同, 其 具体方法如下: [0079] This embodiment is a comparative embodiment of Embodiment 1, and the method used in the step (4) in this embodiment is different, and The specific method is as follows:
[0080] 将溴化氰用乙腈溶解成 lOOmg/ml的溶液。 将 A群脑膜炎球菌精糖溶解于注射用 水中, 配制成浓度为 5mg/ml的溶液, 调节 pH至 9.0。 按多糖: 溴化氰 =1 : 0.5 (w/ w) 的比例加入溴化氰溶液。 维持温度 23±3°C, pH10.8±0.2反应 30分钟进行活化 。 活化完成后, 按多糖: 己二酰肼 =1 : 3.5 (w/w) 的比例加入己二酰肼溶液。 维持温度 23±3°C, pH8.5±0.2反应 15分钟进行衍生。 反应结束后, 用 O.05mol/L氯 化钠溶液为超滤液, 用超滤膜包超滤去除溴化氰, 即为多糖 -ADH衍生物对照品  [0080] The cyanogen bromide was dissolved in acetonitrile to a solution of 100 mg/ml. Group A meningococcal saccharin was dissolved in water for injection to prepare a solution having a concentration of 5 mg/ml, and the pH was adjusted to 9.0. The cyanogen bromide solution was added in a ratio of polysaccharide: cyanogen bromide = 1:0.5 (w/w). The temperature was maintained at 23 ± 3 ° C and the pH was 10.8 ± 0.2 for 30 minutes for activation. After the activation was completed, the adipic dihydrazide solution was added in a ratio of polysaccharide: adipic hydrazide = 1:3.5 (w/w). Derivatization was carried out by maintaining the temperature at 23 ± 3 ° C and reacting at pH 8.5 ± 0.2 for 15 minutes. After the reaction, the O.05 mol/L sodium chloride solution was used as the ultrafiltrate, and ultrafiltration was used to remove the cyanogen bromide by ultrafiltration, which is the reference substance of the polysaccharide-ADH derivative.
[0081] 对实施例 1〜4取样三次, 检测 ADH衍生率, 实施例 1的第一次取样、 第二次取 样、 第三次取样的检测结果分别为 1.30%、 1.26%、 1.33%; 实施例 2的第一次取 样、 第二次取样、 第三次取样的检测结果分别为 1.22%、 1.20%、 1.17%; 实施例 3的第一次取样、 第二次取样、 第三次取样的检测结果分别为 0.97%、 0.87%. 0.9 4%; 实施例 4的第一次取样、 第二次取样、 第三次取样的检测结果分别为 1.12% 、 1.08%、 1.05%; 通过上述的检测结构可知, 本发明步骤 (4) 不仅仅采用的所 有化学物质均是无毒的物质, 有效保证了人类健康, 避免了环境的污染; 而且 采用该步骤 (4) 中所述的各化学物质加入比例和浓度, 有效提高了 ADH衍生率 , 使衍生效果更佳。 [0081] The samples of Examples 1 to 4 were sampled three times, and the ADH derivatization rate was measured. The detection results of the first sampling, the second sampling, and the third sampling of Example 1 were 1.30%, 1.26%, and 1.33%, respectively; The detection results of the first sampling, the second sampling, and the third sampling of Example 2 were 1.22%, 1.20%, and 1.17%, respectively; the first sampling, the second sampling, and the third sampling of Example 3 were performed. The detection results were 0.97%, 0.87%, 0.9 4%, respectively; the detection results of the first sampling, the second sampling, and the third sampling of Example 4 were 1.12%, 1.08%, and 1.05%, respectively; According to the structure, all the chemical substances used in the step (4) of the present invention are non-toxic substances, which effectively ensure human health and avoid environmental pollution; and the chemical substances mentioned in the step (4) are added. The ratio and concentration effectively increase the ADH derivatization rate and make the derivatization effect better.
[0082] 实施例 5  Example 5
[0083] 本实施例与实施例 1的区别仅仅在于, 各步骤 (1) 中的具体培育条件不同, 具 体设置如下:  [0083] The difference between this embodiment and the embodiment 1 is that the specific cultivation conditions in each step (1) are different, and the specific settings are as follows:
[0084] 步骤 (12) 中工作种子批菌种幵启的培育条件为 36°C, 培养 16小吋; 活化培养 的条件为温度 37°C、 pH7.0、 搅拌速度 145r/min, 培养吋间为 8h; 扩增培养的培 育条件为温度 37°C、 pH7.0、 搅拌速度 150r/min; 步骤 (13) 中发酵罐培养的培 育条件为温度为 37°C, 培养基 pH为 7.0, 搅拌速度为 150r/min, 接种量为 15万 /ml [0084] The working condition of the working seed batch strain in the step (12) is 36 ° C, and the culture is carried out for 16 hours; the conditions of the activated culture are the temperature 37 ° C, the pH 7.0, the stirring speed 145 r / min, and the culture The incubation conditions were 8 °C, pH 7.0, and stirring speed 150 r/min . The fermentation conditions of the fermenter culture in the step (13) were 37 ° C and the pH of the medium was 7.0. The stirring speed is 150r/min, and the inoculation amount is 150,000/ml.
[0085] 实施例 6 Example 6
[0086] 本实施例与实施例 1的区别仅仅在于, 各步骤 (3) 中各化学物质加入反应吋的 比例和浓度不同, 具体设置如下: [0087] 步骤 (31) 中将粗制多糖溶解于 8%饱和中性醋酸钠溶液中, 然后按体积比为 1: 1.2的比例加入冷酚溶液, 振荡混匀后离心收集上清液, 并抽提 1〜3次使上清液 澄清; [0086] This embodiment differs from the first embodiment only in that the ratio and concentration of each chemical substance added to the reaction enthalpy in each step (3) are different, and the specific settings are as follows: [0087] in step (31), the crude polysaccharide is dissolved in 8% saturated neutral sodium acetate solution, and then the cold phenol solution is added in a ratio of 1:1.2 by volume, vortexed and mixed, and the supernatant is collected by centrifugation, and The supernatant is clarified by extracting 1 to 3 times;
[0088] 步骤 (33) 中 NaCl溶液浓度为 2mol/L的, 直至 NaCl终浓度为 0.4mol/L, 然后加 入 95%乙醇至乙醇体积终浓度为 70%, 充分混匀后 2〜8°C静置过夜。  [0088] In step (33), the concentration of the NaCl solution is 2 mol/L until the final concentration of NaCl is 0.4 mol/L, and then 95% ethanol is added to a final concentration of ethanol of 70%, and fully mixed after 2 to 8 ° C. Allow to stand overnight.
[0089] 实施例 7 Example 7
[0090] 本实施例与实施例 1的区别仅仅在于, 本实施例中步骤 (3) 中各化学物质加入 反应吋的比例和浓度不同, 具体设置如下:  [0090] The difference between this embodiment and the embodiment 1 is that the proportions and concentrations of the chemical substances added to the reaction enthalpy in the step (3) in the embodiment are different, and the specific settings are as follows:
[0091] 步骤 (31) 中将粗制多糖溶解于 15%饱和中性醋酸钠溶液中, 然后按体积比为[0091] in step (31), the crude polysaccharide is dissolved in a 15% saturated neutral sodium acetate solution, and then the volume ratio is
1:2的比例加入冷酚溶液, 振荡混匀后离心收集上清液, 并抽提 1〜3次使上清液 澄清; The ratio of 1:2 was added to the cold phenol solution, and the mixture was shaken and mixed, and the supernatant was collected by centrifugation, and extracted 1 to 3 times to clarify the supernatant;
[0092] 步骤 (33) 中 NaCl溶液浓度为 3mol/L的, 直至 NaCl终浓度为 0.5mol/L, 然后加 入 95%乙醇至乙醇体积终浓度为 60%, 充分混匀后 2〜8°C静置过夜。  [0092] The concentration of the NaCl solution in the step (33) is 3 mol / L, until the final concentration of NaCl is 0.5 mol / L, and then adding 95% ethanol to the final concentration of ethanol is 60%, fully mixed after 2 ~ 8 ° C Allow to stand overnight.
[0093] 对实施例 1、 实施例 6和实施例 7中制成的精糖进行取样, 检测精糖的纯度和回 收率, 其检测结果为: 实施例 1的纯度为 99%, 回收率为 80%; 实施例 2的纯度为[0093] The fine sugars prepared in Example 1, Example 6, and Example 7 were sampled, and the purity and recovery rate of the refined sugar were examined. The test results were as follows: The purity of Example 1 was 99%, and the recovery rate was 80%. The purity of Example 2 is
97% , 回收率为 81%; 实施例 3的纯度为 89%, 回收率为 70%。 通过上述检测结果 可以看出, 采用本发明浓度的各试剂进行提纯后, 该提纯的精糖的纯度可达 95% 以上, 且回收率也更高。 97%, the recovery was 81%; the purity of Example 3 was 89%, and the recovery was 70%. It can be seen from the above test results that after purification by the respective reagents of the present invention, the purity of the purified refined sugar can be over 95%, and the recovery rate is also higher.
[0094] 上述实施例仅为本发明的优选实施例, 并非对本发明保护范围的限制, 但凡采 用本发明的设计原理, 以及在此基础上进行非创造性劳动而作出的变化, 均应 属于本发明的保护范围之内。 The above embodiments are merely preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, and any changes made by the design principles of the present invention and non-inventive work on the basis of the present invention should belong to the present invention. Within the scope of protection.

Claims

权利要求书 Claim
[权利要求 1] A群 C群脑膜炎球菌多糖结合疫苗活化工艺, 其特征在于, 包括以下 步骤:  [Claim 1] Group A Group C meningococcal polysaccharide conjugate vaccine activation process, comprising the steps of:
(1) 培养脑膜炎球菌;  (1) cultivating meningococcal bacteria;
(2) 利用培养的脑膜炎球菌提取粗制多糖;  (2) extracting the crude polysaccharide by using cultured meningococcus;
(3) 将粗制多糖提纯后制成脑膜炎球菌精糖;  (3) purifying the crude polysaccharide to make meningococcal refined sugar;
(4) 对精糖进行活化和衍生, 该精糖的活化和衍生过程如下: (4) Activation and derivatization of refined sugar, the activation and derivatization of the refined sugar is as follows:
(41) 称取脑膜炎球菌精糖并将其溶解于注射用水中, 配制成浓度为 5mg/ml的多糖溶液, 并调节 pH至 9.0; (41) Weighing meningococcal refined sugar and dissolving it in water for injection, preparing a polysaccharide solution having a concentration of 5 mg/ml, and adjusting the pH to 9.0;
(42) 将 CDAP用乙腈溶解成浓度为 100mg/ml的 CDAP溶液; 然后按 多糖: CDAP=1 : 0.4〜0.6的重量比例, 往多糖溶液中加入 CDAP溶液 , 室温搅拌 2〜5分钟制成 CDAP混合液;  (42) Dissolve CDAP in acetonitrile to a concentration of 100 mg / ml of CDAP solution; then add the CDAP solution to the polysaccharide solution at a weight ratio of polysaccharide: CDAP = 1: 0.4 to 0.6, and stir at room temperature for 2 to 5 minutes to make CDAP. Mixture
(43) 将 ADH用 0.2mol/L的 NaHCO 3溶解成浓度为 100mg/ml的 ADH溶 液, 按多糖: ADH=1 : 3〜5的重量比例, 往 CDAP混合液中加入 ADH 溶液, 室温搅拌 1小吋; (43) Dissolve ADH with 0.2 mol/L NaHCO 3 into a concentration of 100 mg/ml ADH solution, add ADH solution to CDAP mixture according to the weight ratio of polysaccharide: ADH=1:3~5, stir at room temperature. Xiao Yan;
(44) 再采用 O.05mol/L的氯化钠溶液为超滤液, 用超滤膜包进行过 滤, 最后冷冻干燥后即为多糖 -ADH衍生物。  (44) O.05 mol/L sodium chloride solution was used as the ultrafiltrate, which was filtered through an ultrafiltration membrane package, and finally freeze-dried to obtain a polysaccharide-ADH derivative.
2.根据权利要求 1所述的 A群 C群脑膜炎球菌多糖结合疫苗活化工艺, 其特征在于, 所述步骤 (1) 的具体过程如下:  The group A group C meningococcal polysaccharide conjugate vaccine activation process according to claim 1, wherein the specific process of the step (1) is as follows:
(11) 制备纯化的工作种子批菌种: 将 A群脑膜炎奈瑟氏球菌菌种接 种到纯化培养基上, 在 38°C条件下培育 20h, 挑选健壮且无杂菌污染 的菌种再接种到纯化培养基上进行二次培养, 再在 38°C条件下培育 12 h, 挑选健壮且无杂菌污染的菌种加入无菌脱脂牛奶中, 混匀冻干制 备即得纯化的工作种子批菌种;  (11) Preparation of purified working seed strains: Inoculate Group A N. meningitidis strains onto the purification medium, and incubate at 38 ° C for 20 h to select robust and no-bacteria-contaminated strains. Inoculate on the purification medium for secondary culture, and then incubate at 38 °C for 12 h, select the robust and bacteria-free bacteria into the sterile skim milk, mix and freeze to prepare the purified working seeds. Batch of bacteria;
(12) 将工作种子批菌种溶解到无菌水中, 将其接种在 10%羊血琼脂 培养基上, 放于 35〜37°C的环境下培养 16〜20小吋后, 挑选出健壮且 无杂菌污染的菌种; 将幵启后的纯化种子接种到半综合液体培养基中 进行活化培养; 活化培养的条件为温度 35〜37°C、 pH7.0〜7.2、 搅拌 速度 140〜150r/min, 培养吋间为 6〜8h; 最后将活化后的纯化种子经 过三代扩增培养, 即可制备数量适宜的生产用种子; 其中扩增培养用 培养基为半综合液体培养基中; 培育条件为温度 3537°CpH7.0〜7(12) Dissolve the working seed strain in sterile water, inoculate it on 10% sheep blood agar medium, and incubate it in the environment of 35~37 °C for 16~20 hours, then select robust and The fungus contaminated with the bacteria; inoculate the purified seed after inoculation into semi-integrated liquid medium for activation culture; the conditions of activation culture are temperature 35~37 ° C, pH 7.0~7.2, stirring The speed is 140~150r/min, and the culture time is 6~8h; finally, the activated purified seeds are subjected to three generations of expansion culture to prepare a suitable amount of production seeds; wherein the medium for expansion culture is semi-integrated liquid culture. Base conditions; incubation conditions are temperature 35 ~ 37 ° C , p H7.0~7
.2、 搅拌速度 140〜150r/min; .2, stirring speed 140~150r/min;
(13) 将生产用种子接种至发酵罐培养 6〜12小吋即可; 发酵罐中培 养基为半综合培养基, 温度为 35〜37°C, 培养基 pH为 7.0〜7.2, 发酵 罐中搅拌速度为 140〜150r/min, 接种量为 10〜15万 /ml。  (13) Inoculating the production seeds into the fermenter for 6~12 hours; the medium in the fermenter is semi-integrated medium, the temperature is 35~37°C, the medium pH is 7.0~7.2, in the fermenter The stirring speed was 140 to 150 r/min, and the inoculum amount was 10 to 150,000/ml.
3.根据权利要求 1所述的 A群 C群脑膜炎球菌多糖结合疫苗活化工艺, 其特征在于, 所述步骤 (2) 的具体过程如下:  The group A group C meningococcal polysaccharide conjugate vaccine activation process according to claim 1, wherein the specific process of the step (2) is as follows:
(21) 将培养出的脑膜炎球菌利用甲醛杀菌, 将已杀菌的培养液离心 收集上清液;  (21) The cultured meningococcal bacteria are sterilized by formaldehyde, and the sterilized culture liquid is centrifuged to collect the supernatant;
(22) 在上清液中加入 CTAB至 CTAB的终浓度为 1.0g/L吋为止, 然后 充分搅拌后静置过夜, 离心收集多糖;  (22) Adding CTAB to CTAB to a final concentration of 1.0 g/L 上 in the supernatant, then stirring well, allowing to stand overnight, and collecting the polysaccharide by centrifugation;
(23) 将沉淀的多糖用氯化钙溶液搅拌 3h使多糖和 CTAB解离, 离心 收集上清液;  (23) The precipitated polysaccharide was stirred with a calcium chloride solution for 3 hours to dissociate the polysaccharide and CTAB, and the supernatant was collected by centrifugation;
(24) 在上清液中加入乙醇直至乙醇的体积终浓度达到 25%, 在 2〜8 °C静置过夜, 离心收集上清液; 再在上清液中加入乙醇直至乙醇的体 积终浓度达到 75〜80%, 充分振摇使多糖沉淀, 然后静置 18小吋以上 , 离心收集沉淀;  (24) Add ethanol to the supernatant until the final concentration of ethanol reaches 25%, stand at 2~8 °C overnight, collect the supernatant by centrifugation; add ethanol to the supernatant until the final concentration of ethanol 75~80%, fully shaken to precipitate the polysaccharide, then allowed to stand for more than 18 hours, and collect the precipitate by centrifugation;
(25) 用无水乙醇和丙酮各洗三次后干燥, 干燥后即为粗制多糖。 (25) After washing three times with absolute ethanol and acetone, it is dried, and after drying, it is a crude polysaccharide.
4.根据权利要求 1所述的 A群 C群脑膜炎球菌多糖结合疫苗活化工艺, 其特征在于, 所述步骤 (3) 的具体过程如下: The group A group C meningococcal polysaccharide conjugate vaccine activation process according to claim 1, wherein the specific process of the step (3) is as follows:
(31) 将粗制多糖溶解于 8%〜12%饱和中性醋酸钠溶液中, 然后按 体积比为 1:0.8〜1.2的比例加入冷酚溶液, 振荡混匀后离心收集上清 液, 并抽提 1〜3次使上清液澄清;  (31) Dissolving the crude polysaccharide in 8%~12% saturated neutral sodium acetate solution, then adding cold phenol solution in a ratio of 1:0.8~1.2 by volume, vortexing and mixing, and collecting the supernatant by centrifugation, and The supernatant is clarified by extracting 1 to 3 times;
(32) 收集上清液, 用超滤膜包超滤去除残余的苯酚及核酸; (32) collecting the supernatant, and ultrafiltration membrane ultrafiltration to remove residual phenol and nucleic acid;
(33) 在超滤后的多糖溶液中加入 NaCl溶液, 直至 NaCl终浓度为 0.2 〜0.4mol/L, 然后加入乙醇至乙醇体积终浓度为 70〜78%, 充分混匀 后 2〜8°C静置过夜; (33) Add NaCl solution to the ultra-filtered polysaccharide solution until the final concentration of NaCl is 0.2~0.4mol/L, then add ethanol to the final concentration of ethanol to 70~78%, mix well. After standing at 2~8 °C overnight;
(34) 离心收集沉淀, 然后依次用无水乙醇、 丙酮各洗涤两次, 干燥 后即为精糖。  (34) The precipitate was collected by centrifugation, and then washed twice with absolute ethanol and acetone, respectively, and dried to obtain refined sugar.
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