WO2017036082A1 - High thermal conductivity polymer composite material, preparation method therefor and use thereof - Google Patents

High thermal conductivity polymer composite material, preparation method therefor and use thereof Download PDF

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WO2017036082A1
WO2017036082A1 PCT/CN2016/072211 CN2016072211W WO2017036082A1 WO 2017036082 A1 WO2017036082 A1 WO 2017036082A1 CN 2016072211 W CN2016072211 W CN 2016072211W WO 2017036082 A1 WO2017036082 A1 WO 2017036082A1
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boron nitride
polymer composite
thermal conductivity
high thermal
treatment
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PCT/CN2016/072211
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French (fr)
Chinese (zh)
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孙蓉
曾小亮
王芳芳
许建斌
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中国科学院深圳先进技术研究院
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Publication of WO2017036082A1 publication Critical patent/WO2017036082A1/en

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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B21/00Nitrogen; Compounds thereof
    • C01B21/06Binary compounds of nitrogen with metals, with silicon, or with boron, or with carbon, i.e. nitrides; Compounds of nitrogen with more than one metal, silicon or boron
    • C01B21/064Binary compounds of nitrogen with metals, with silicon, or with boron, or with carbon, i.e. nitrides; Compounds of nitrogen with more than one metal, silicon or boron with boron
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/38Boron-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L79/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
    • C08L79/04Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L79/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
    • C08L79/04Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
    • C08L79/08Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors

Definitions

  • the invention belongs to the technical field of thermal conductive composite materials, and particularly relates to a high thermal conductivity polymer composite material and a preparation method and application thereof.
  • current three-dimensional boron nitride is usually prepared by chemical vapor deposition. Specifically, the precursor of the boron nitride is attached to the template (three-dimensional structure nickel or graphite) of the three-dimensional structure at a high temperature. After the reaction is completed, the template is removed by chemical etching to obtain a three-dimensional structure of boron nitride.
  • the Nanjing University of Aeronautics and Astronautics uses a foam metal as a template to obtain a three-dimensional boron nitride foam having excellent properties such as low density and high thermal stability by chemical vapor deposition and chemical etching.
  • the network of the foam metal prepared by the method has a pore size of several hundred micrometers, and the three-dimensional boron nitride foam prepared by using the template has a low bulk density, which is disadvantageous for its macro preparation.
  • Another method for preparing three-dimensional boron nitride disclosed in Fudan University is to use a chemical vapor deposition method to prepare a porous metal by a high-temperature reduction reaction using a transition metal elemental powder or a transition metal-containing compound as a catalyst.
  • the catalyst skeleton; the hexagonal boron nitride is grown by chemical vapor deposition to obtain a hexagonal boron nitride powder with a catalyst skeleton and three-dimensional boron nitride.
  • the method uses a transition metal element or a transition metal element-containing compound as a raw material, and replacing the conventional metal foam template with a porous catalyst template, the three-dimensional boron nitride obtained by using the foam metal as a catalytic skeleton has a higher porosity; Still using a combination of traditional chemical vapor deposition and chemical etching, resulting in a three-dimensional structure of boron nitride brittle, poor mechanical strength
  • the object of the present invention is to overcome the above-mentioned deficiencies of the prior art, and to provide a high thermal conductivity polymer composite material and a preparation method thereof, so as to solve the problem that the existing polymer/thermal conductive ceramic composite material is difficult to be in a polymer matrix composite material. It is difficult to effectively improve the thermal conductivity of polymer/thermally conductive ceramic composites by forming a heat conduction network.
  • Another object of the present invention is to overcome the above-mentioned deficiencies of the prior art, and to provide an application of the high thermal conductive polymer composite material of the present invention to solve the problem that the existing polymer/thermal conductive ceramic composite material is used due to low thermal conductivity. Limited technical issues.
  • the high thermal conductivity polymer composite material comprises a polymer matrix and three-dimensional boron nitride filled in the polymer matrix, and the volume fraction of the three-dimensional boron nitride in the high thermal conductivity polymer composite is 5 -50%.
  • the preparation method of the high thermal conductive polymer composite material comprises the following steps:
  • the boron nitride nanosheet, water and water-soluble polymer are mixed at a mass ratio of 1: (1-50): 100 to obtain a mixture solution;
  • the mixture solution is subjected to a freeze treatment to form a frozen mixture, and the frozen mixture is subjected to freeze-drying treatment to obtain a three-dimensional boron nitride precursor;
  • the three-dimensional boron nitride precursor is subjected to sintering heat treatment to obtain three-dimensional boron nitride;
  • the three-dimensional boron nitride is immersed in a liquid prepolymer, subjected to a bubble removal treatment, and then subjected to a heat curing treatment to obtain a highly thermally conductive polymer composite material.
  • the highly thermally conductive polymer composite of the present invention in particular, the high thermal conductivity polymer composite in the field of motors, electronic packaging, LED packaging, and aerospace. Applications in the military field.
  • the above-mentioned high thermal conductive polymer composite material of the present invention uses a three-dimensional boron nitride to construct a stable three-dimensional network structure in a polymer matrix, and establishes a heat conduction channel in the polymer matrix, thereby imparting the present invention.
  • High thermal conductivity polymer composites have high thermal conductivity.
  • the method for preparing the high thermal conductivity polymer composite material of the present invention can be thermally cured by using three-dimensional boron nitride as a three-dimensional network structure and a liquid prepolymer, thereby realizing establishment of a heat conduction channel in the polymer body to impart high in the present invention.
  • Thermally conductive polymer composites have a high thermal conductivity.
  • the three-dimensional boron nitride is obtained by the ice template method, the preparation process is safe and environmentally friendly, the solvent used is an aqueous solution, and no organic solvent is involved; and the reaction conditions are mild and easy to control.
  • the process is simple, effectively avoids the use of harsh conditions such as high-temperature reaction and corrosive and explosive gas, such as the preparation of three-dimensional boron nitride by chemical vapor deposition, and reduces the three-dimensional boron nitride and the high thermal conductivity of the invention.
  • the production cost of polymer composites Secondly, the preparation of three-dimensional boron nitride has low density, high porosity, excellent three-dimensional structure size, good mechanical properties, and improved stability of the three-dimensional network structure in the high thermal conductivity polymer composite of the present invention, so that the present invention has high thermal conductivity.
  • the polymer composite has stable thermal conductivity.
  • the high thermal conductivity polymer composite material of the invention has high thermal conductivity and stable thermal conductivity. Therefore, it can be more widely used in the fields of electric motors, electronic packaging, LED packaging, and aerospace and military.
  • FIG. 1 is a flow chart of a method for preparing a highly thermally conductive polymer composite material according to an embodiment of the present invention
  • Example 2 is a scanning electron microscope (SEM) image of three-dimensional boron nitride prepared in Example 1.
  • Embodiments of the present invention provide a highly thermally conductive polymer composite having a thermally conductive network structure.
  • the high thermal conductivity polymer composite comprises a polymer matrix and three-dimensional boron nitride filled in the polymer matrix, and the three-dimensional boron nitride is in the high thermal conductivity polymer composite.
  • the volume fraction is 5 - 50%.
  • the high thermal conductivity polymer composite uses three-dimensional boron nitride to construct a three-dimensional network structure in the polymer matrix, and establishes a heat conduction channel in the polymer matrix, thereby imparting high thermal conductivity to the highly thermally conductive polymer composite of the present invention.
  • the volumetric content of the three-dimensional boron nitride can be relatively reduced. It has been determined that the high thermal conductivity polymer composite provided by the embodiment of the present invention has a thermal conductivity of 0.3-10 W/m.K.
  • the density of the three-dimensional boron nitride in the high thermal conductive polymer composite provided by the embodiment of the present invention is controlled to be 1.0 to 100 mg/cm 3 ; in another embodiment, the three-dimensional nitriding The pore diameter of boron is 2 to 200 ⁇ .
  • the three-dimensional network structure of the three-dimensional boron nitride has a better thermal conductivity and a more stable structure, thereby imparting the high thermal conductivity polymer composite provided by the embodiments of the present invention. High thermal conductivity and thermal stability.
  • the polymer is at least one liquid prepolymer of liquid epoxy resin, liquid cyanate, liquid bismaleimide, liquid polyimide prepolymer
  • the formed polymer is heat cured.
  • the liquid prepolymer is thermally cured into a stepwise heat curing process, the first step
  • the temperature of the ladder heat curing treatment is 80-140 ° C, and the temperature between the turns is 0.5-2 h;
  • the temperature of the second step heat curing treatment is 1 40-160 ° C, and the temperature between the turns is 0.5-2 h;
  • the temperature is 160-200 ° C, and the daytime is 0.5-2 h.
  • the heat curing treatment is a stepwise heat curing treatment
  • the temperature of the first step heat curing treatment is 140 ° C
  • the time between the turns is 2 h
  • the temperature of the second step heat curing treatment is 160 ° C
  • the daytime is 2h
  • the third step heat curing treatment temperature is 200 °C
  • the daytime is 2h.
  • the three-dimensional boron nitride can establish a high heat rate and a high stable heat conduction channel in the selected polymer, and the invention is provided.
  • High thermal conductivity polymer composites with high thermal conductivity and high stability can moderately reduce the volume content of three-dimensional boron nitride.
  • the high thermal conductivity polymer composite material in each of the above embodiments uses a three-dimensional boron nitride to construct a three-dimensional network structure in a polymer matrix, and a heat conduction channel having high thermal conductivity and high stability is established in the polymer matrix. Therefore, the high thermal conductive polymer composite material of the present invention has a high thermal conductivity, and the thermal conductivity is more than three times higher than that of the conventional polymer/thermal conductive ceramic composite, as described in the specific examples below. In addition, the volume content of the three-dimensional boron nitride can be relatively reduced.
  • embodiments of the present invention provide a method of preparing one of the highly thermally conductive polymer composites described above.
  • the process steps for preparing a high thermal conductivity polymer composite material according to an embodiment of the present invention are shown in FIG. 1 and include the following steps:
  • Step S01 mixing boron nitride nanosheets, water and water-soluble polymer according to a mass ratio of 1: (1-50): 100 to obtain a mixture solution;
  • Step S02 The mixture solution prepared in step S01 is subjected to freeze treatment to form a frozen mixed liquid, and the frozen mixed liquid is subjected to freeze-drying treatment to obtain a three-dimensional boron nitride precursor;
  • Step S03 performing the sintering heat treatment on the three-dimensional boron nitride precursor prepared in step S02 to obtain three-dimensional boron nitride;
  • Step S04 The three-dimensional boron nitride prepared in the step S03 is immersed in the liquid prepolymer, subjected to a heat removal treatment after the bubble removing treatment, to obtain a highly thermally conductive polymer composite material.
  • step S01 after the boron nitride nanosheet, water and the water-soluble polymer are mixed at a predetermined ratio, the boronized nanosheet forms a uniform dispersion system. Therefore, in step S01
  • the mixing treatment may be a conventional treatment such as stirring, sonication or the like.
  • the water-soluble polymer in the step S01 is at least one selected from the group consisting of polyvinyl alcohol, polyethylene glycol, polyacrylamide, and polyvinylpyrrolidone.
  • the polymer can not only be effectively dissolved in water, but also can effectively ensure the uniform distribution of the boron nitride nanosheets in the subsequent final dried three-dimensional boron nitride precursor, and is favorable for the formation of three-dimensional boron nitride.
  • the water in step S01 is selected from deionized water.
  • the diameter of the boron nitride nanosheet in step S01 and the selection of the water-soluble polymer are set according to the above conditions to improve the stability of the dispersion solution of the mixture solution and the boron nitride nanometer. Dispersion uniformity of the sheet.
  • the boron nitride nanosheets in the above step S01 are prepared as follows:
  • SOU ultrasonic mixing treatment is carried out by mixing micron boron nitride with an organic solvent at a mass ratio of 1: (50-100) to obtain an initial mixed solution;
  • S012 performing solid-liquid separation on the primary mixed liquid to obtain the boron nitride nanosheet.
  • the micron boron nitride in the step S011 has a particle diameter of 2 ⁇ m to 18 ⁇ m.
  • the organic solvent is at least one of isopropyl alcohol, hydrazine, ⁇ '-dimethylformamide or hydrazine-methylpyrrolidone.
  • the ultrasonic power is 100 - 1000 W
  • the ultrasonic time is 12 to 24 h.
  • the solid-liquid separation in the step S012 can achieve separation of the boron nitride nanosheet from the organic solvent by a conventional method.
  • the solid-liquid separation is centrifugal separation, and the centrifugal rate is 1000.
  • the freezing treatment of the mixed solution prepared in the step S01 is to freeze the water in the mixed solution, which is advantageous for solidification of the polymer. Therefore, in one embodiment, the freezing temperature of the freezing treatment is controlled to be -20 to -40 ° C, and the freezing time is 12 to 24 hours.
  • the temperature of the freezing process and the control of the crucible not only can the water be frozen to facilitate sublimation in the subsequent freeze-drying process, but more importantly, the control of the temperature and the inter-turn can cause the boron nitride nanosheet to solidify.
  • the mixed solution can be uniformly dispersed to avoid agglomeration and collapse during the subsequent freeze-drying process, thereby ensuring uniform distribution of the boron nitride nanosheet in the three-dimensional boron nitride precursor.
  • the degree of vacuum of the freeze-drying treatment of the mixed solution is -20 Pa ⁇ -100 Pa, and the freezing temperature is -50-0 °C
  • the freeze-drying treatment has a vacuum of -40 Pa and a freezing temperature of -50 °C.
  • the freeze-drying temperature and the crucible By controlling the freeze-drying temperature and the crucible, the boron nitride nanosheets are uniformly distributed in the final dry three-dimensional boron nitride precursor while effectively removing moisture.
  • step S02 On the basis of the above step S02, after the three-dimensional boron nitride precursor obtained in step S03 is subjected to the sintering heat treatment in step S03, the water-soluble polymer in the three-dimensional boron nitride precursor is removed, thereby forming a porous structure.
  • Three-dimensional boron nitride In one embodiment, the temperature of the sintering heat treatment is 800-1200 ° C, and the sintering time is 4-8 h. In a specific embodiment, the temperature of the sintering heat treatment is
  • sintering time is 4h.
  • the sintering heat treatment effectively removes the polymer and imparts a stable three-dimensional structure to the three-dimensional boron nitride precursor.
  • the sintered three-dimensional boron nitride has a density of 1.0 to 100 mg/cm 3 and a pore diameter of 2 to 200 ⁇ m.
  • the density and the aperture of the three-dimensional boron nitride also make the three-dimensional network structure of the three-dimensional boron nitride have better thermal conductivity and more stable structure, thereby imparting high thermal conductivity to the high thermal conductivity polymer composite provided by the embodiments of the present invention. And thermal stability.
  • the liquid prepolymer coats the three-dimensional boron nitride and is filled into the porous structure of the three-dimensional boron nitride.
  • the liquid prepolymer polymer is at least one of a liquid epoxy resin, a liquid cyanate ester, a liquid bismaleimide, and a liquid polyimide prepolymer.
  • the liquid prepolymer polymer selected not only has good fluidity, but also heat-cured to enable three-dimensional boron nitride to establish a high heat rate and a highly stable heat conduction channel in the polymer, thereby imparting high thermal conductivity polymerization in the embodiment of the present invention.
  • the composite material has high thermal conductivity and high stability, and can simultaneously reduce the volume content of three-dimensional boron nitride.
  • a bubble removal treatment method is adopted. Process it. After the three-dimensional boron nitride is immersed in the liquid prepolymer, the bubble removal treatment is performed first, followed by thermal curing treatment.
  • the heat curing treatment of the liquid prepolymer polymer is set as above
  • the stepped thermal curing process described herein such as a three-step thermal curing process, the first step thermal curing process
  • the temperature is 80-140 ° C, 0.5-2 h between turns;
  • the second step heat curing temperature is 140-160 ° C, the daytime is 0.5-2 h;
  • the third step heat curing temperature is 160-200 ° C, daytime is 0.5-2h.
  • the heat curing treatment is a stepwise heat curing treatment
  • the temperature of the first step heat curing treatment is 140 ° C
  • the time between the turns is 2 h
  • the temperature of the second step heat curing treatment is 160 ° C
  • the interval is 2h
  • the temperature of the third step heat curing treatment is 200 ° C
  • the temperature between the turns is 2 h.
  • the preparation method of the high thermal conductivity polymer composite material of the embodiment of the present invention can be performed by thermally curing a three-dimensional boron nitride as a three-dimensional network structure and a liquid prepolymer, thereby realizing heat conduction in the polymer body.
  • the channels thereby impart high thermal conductivity to the highly thermally conductive polymer composite of the present invention.
  • the three-dimensional boron nitride is obtained by the ice template method, the preparation process is safe and environmentally friendly, the solvent used is an aqueous solution, and no organic solvent is involved; and the reaction conditions are mild, Easy to control, the process is simple, effectively avoiding the use of harsh conditions such as high temperature reaction and corrosive and explosive gases, such as the conventional chemical vapor deposition method for preparing three-dimensional boron nitride, and simultaneously reducing three-dimensional boron nitride and the present invention. Production cost of high thermal conductivity polymer composites.
  • the preparation of three-dimensional boron nitride has low density, high porosity, excellent three-dimensional structure size, good mechanical properties, and improved stability of the three-dimensional network structure in the high thermal conductivity polymer composite of the present invention.
  • the invention discloses that the high thermal conductivity polymer composite material has stable thermal conductivity.
  • the high thermal conductivity polymer composite provided by the embodiments of the present invention has high thermal conductivity, excellent thermal conductivity stability, mild preparation conditions, environmental protection and safety, and moderately saves three-dimensional nitrogen.
  • the amount of boron is used. Therefore, the high thermal conductivity polymer composite provided by the embodiments of the present invention can be widely applied in the fields of electric motors, electronic packaging, LED packaging, and aerospace military.
  • a high thermal conductivity polymer composite material and a preparation method thereof was prepared as follows:
  • S11 mixing boron nitride nanosheets, deionized water, and polyethylene glycol according to a mass ratio of 1:50:100;
  • S12 mixing the mixture of step S11 in a refrigerator at -20 ° C Frozen at 12h for a frozen mixture at temperature
  • the frozen mixture is subjected to a freeze vacuum drying process with a vacuum of -40 Pa and a freezing temperature of -50 °C. Obtaining a three-dimensional boron nitride precursor;
  • S13 a three-dimensional boron nitride precursor high-temperature sintering operation process, the sintering temperature is 1000 ° C, the sintering time is 4h, to obtain three-dimensional boron nitride;
  • the three-dimensional boron nitride prepared in the first embodiment was subjected to scanning electron microscopy (SEM) microscopic analysis, and its microscopic cross section is shown in Fig. 2, which is a porous structure having a density of 21 mg/cm3; and a pore diameter of 100 ⁇ m.
  • SEM scanning electron microscopy
  • the high thermal conductivity polymer composite prepared in the first embodiment was measured for thermal conductivity, and the thermal conductivity was measured.
  • the volume fraction of three-dimensional boron nitride in the high thermal conductivity polymer composite was 5%.
  • a highly thermally conductive polymer composite material and a method of preparing the same.
  • the highly thermally conductive polymer composite material provided in this Example 2 was prepared as follows:
  • S21 mixing boron nitride nanosheets, deionized water, and polyvinyl alcohol according to a mass ratio of 1:30:100;
  • S22 mixing the mixture of step S21 in a refrigerator at -20 ° C Under, frozen for 12h to get a frozen mixture
  • the frozen mixture is subjected to a freeze vacuum drying process with a vacuum of -40 Pa and a freezing temperature of -50 ° C to obtain a three-dimensional boron nitride precursor;
  • S23 a high-temperature sintering operation of the three-dimensional boron nitride precursor, the sintering temperature is 1000 ° C, and the sintering time is 4 h to obtain three-dimensional boron nitride;
  • the three-dimensional boron nitride prepared in the second embodiment was subjected to scanning electron microscopy (SEM) microscopic analysis, and its microscopic cross section is similar to that shown in FIG. 2, which is a porous structure having a density of 30 mg/cm 3 and a pore diameter of 150 ⁇ m.
  • SEM scanning electron microscopy
  • the high thermal conductivity polymer composite prepared in the second embodiment was measured for thermal conductivity, and the thermal conductivity was measured.
  • the volume fraction of three-dimensional boron nitride in the high thermal conductivity polymer composite was 30%.
  • Example 3 A high thermal conductivity polymer composite material and a preparation method thereof.
  • the highly thermally conductive polymer composite provided in Example 3 was prepared as follows:
  • S32 The mixture of the step S31 is frozen in a refrigerator at a temperature of -20 ° C for 12 hours to obtain a frozen mixture, and the frozen mixture is subjected to a freeze vacuum drying process, the degree of vacuum is -40 Pa, and the freezing temperature is - At 50 ° C, a three-dimensional boron nitride precursor is obtained;
  • S33 a three-dimensional boron nitride precursor high-temperature sintering operation process, the sintering temperature is 1000 ° C, the sintering time is 4h, to obtain three-dimensional boron nitride;
  • the three-dimensional boron nitride prepared in the third embodiment was subjected to scanning electron microscopy (SEM) microscopic analysis, and its microscopic cross section is similar to that shown in FIG. 2, which is a porous structure having a density of 45 mg/cm 3 and a pore diameter of 200 ⁇ m.
  • SEM scanning electron microscopy
  • the volume fraction of three-dimensional boron nitride in the high thermal conductivity polymer composite was measured to be 40%.
  • a high thermal conductivity polymer composite material and a preparation method thereof was prepared as follows:
  • S41 mixing boron nitride nanosheets, deionized water, and polyacrylamide according to a mass ratio of 1:1:100;
  • S42 placing the mixture of step S41 in the refrigerator at -20 ° At a temperature of C, the frozen mixture was obtained by freezing for 12 hours, and the frozen mixture was subjected to a freeze vacuum drying process with a vacuum of -40 Pa and a freezing temperature of -50.
  • S43 a high-temperature sintering operation of the three-dimensional boron nitride precursor, the sintering temperature is 1000 ° C, and the sintering time is 4 h to obtain three-dimensional boron nitride;
  • S44 impregnating the three-dimensional boron nitride with the liquid polyimide prepolymer, and removing bubbles under vacuum. The mixture is thermally cured by stepwise to obtain a highly thermally conductive polymer composite, that is, thermally cured to obtain three-dimensional nitrogen. Boron-polymer composite, wherein the curing temperature is 140 ° C, 160
  • the daytime is 2h.
  • the three-dimensional boron nitride prepared in the fourth embodiment was subjected to scanning electron microscopy (SEM) microscopic analysis, and its microscopic cross section is similar to that shown in FIG. 2, which is a porous structure having a density of 50 mg/cm 3 and a pore diameter of 50 ⁇ m.
  • SEM scanning electron microscopy
  • the high thermal conductivity polymer composite prepared in the fourth embodiment was measured for thermal conductivity, and the thermal conductivity thereof was measured.
  • the volume fraction of three-dimensional boron nitride in the high thermal conductivity polymer composite was measured to be 50%.
  • the boron nitride nanosheets are dispersed in a liquid epoxy resin by ultrasonic technology, and bubbles are removed under vacuum.
  • the mixture was subjected to stepwise heat curing at a curing temperature of 140 ° C, 160
  • the boron nitride nanosheets are dispersed in a liquid cyanate by ultrasonic technology, and bubbles are removed under vacuum.
  • the mixture was subjected to stepwise heat curing at a temperature of 140 ° C, 160 ° C and 200 ° C, respectively, for 2 h.
  • Thermal curing gives boron nitride nanosheet-polymer composites.
  • the volume fraction of boron nitride nanosheets is controlled to 20%, and the thermal conductivity of the composite is only 0.3 W/m.K.
  • the boron nitride nanosheets were dispersed in liquid bismaleimide by ultrasonic technique, and bubbles were removed under vacuum. The mixture was subjected to stepwise heat curing at a temperature of 140 ° C, 160 ° C and 200 ° C, respectively, for 2 h. Thermal curing gives boron nitride nanosheet-polymer composites. The volume fraction of boron nitride nanosheets is controlled to 30%, and the thermal conductivity of the composite is only 0.4 W/m.K.
  • the boron nitride nanosheets were dispersed in a liquid polyimide prepolymer by ultrasonic technology, and the bubbles were removed under vacuum. The mixture was subjected to stepwise heat curing at 140 ° C, 160 ° C and 200 ° C, respectively, for 2 h. Thermal curing gives boron nitride nanosheet-polymer composites. The volume fraction of the boron nitride nanosheet is controlled to 50%, and the thermal conductivity of the composite is only 2.8 W/m.K.
  • the three-dimensional boron nitride provided by the embodiment of the present invention constructs a three-dimensional network structure in a polymer matrix, and establishes a heat conduction channel in the polymer matrix, thereby imparting the high thermal conductive polymer composite material of the present invention. Has a high thermal conductivity.

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Abstract

A high thermal conductivity polymer composite material comprises a polymer matrix and three-dimensional boron nitride filled in the polymer matrix. The volumetric fraction of the three-dimensional boron nitride in the high thermal conductivity polymer composite material is 5-50%. According to the high thermal conductivity polymer composite material, the three-dimensional boron nitride is used to construct a three-dimensional network structure in the polymer matrix, and a heat conductive path is formed in the polymer matrix. Thus, the high thermal conductivity polymer composite material has a high heat conductive coefficient, and the condition of the preparation method therefor is moderate and easy to control, and the technology is simple, safe and environmentally friendly.

Description

说明书 发明名称:高导热聚合物复合材料及其制备方法和应用 技术领域  Description: High thermal conductivity polymer composite material and preparation method and application thereof
[0001] 本发明属于导热复合材料技术领域, 特别涉及一种高导热聚合物复合材料及其 制备方法和应用。  [0001] The invention belongs to the technical field of thermal conductive composite materials, and particularly relates to a high thermal conductivity polymer composite material and a preparation method and application thereof.
背景技术  Background technique
[0002] 随着电子科技的迅速发展, 电子器件的功率和集成度日益提高, 自 1959年以来 , 器件的特征尺寸不断减小, 已从微米量级向亚微米量级发展, 同吋集成度每 年以 40〜50%高速度递增, 这使得人们的注意力逐渐从宏观物体转移到微尺度器 件上, 尤其是近年来柔性电子飞速发展, 更极大地推动了这一研究热潮。 在电 子设备中, 相当一部分功率损耗转化为热的形式, 因此任何具有一定电阻的微 电子元器件对于运行中的微电子设备而言都是一个内部热源元器件的耗散生热 会直接导致电子设备温度的升高和热应力的增加, 对微电子设备的工作可靠性 造成严重威胁, 热失效已经成为电子封装中最主要的失效方式之一。  [0002] With the rapid development of electronic technology, the power and integration of electronic devices are increasing. Since 1959, the feature size of devices has been decreasing, and has been developed from micron to submicron. It is increasing at a high speed of 40 to 50% per year, which makes people's attention gradually shift from macroscopic objects to micro-scale devices. Especially in recent years, the rapid development of flexible electronics has greatly promoted this research boom. In electronic equipment, a considerable part of the power loss is converted into heat, so any microelectronic component with a certain resistance is an internal heat source component for the running microelectronic device. The increase of equipment temperature and the increase of thermal stress pose a serious threat to the reliability of microelectronic equipment. Thermal failure has become one of the most important failure modes in electronic packaging.
[0003] 传统导热材料如金属、 金属氧化物、 氮化物陶瓷及其它非金属材料因为自身的 性能局限已无法满足现代电子技术发展的要求。 迫切需要幵发新型高导热聚合 物复合材料材料以适应工业发展要求。  [0003] Conventional thermal materials such as metals, metal oxides, nitride ceramics, and other non-metallic materials have been unable to meet the requirements of modern electronic technology development due to their performance limitations. There is an urgent need to develop new high thermal conductivity polymer composite materials to meet industrial development requirements.
[0004] 自上世纪九十年代幵始, 聚合物 /导热陶瓷复合材料的制备与应用引起了学术 界和工业界的广泛关注。 已有的研究表明, 复合材料导热性能的提高主要取决 于导热陶瓷的种类、 含量、 颗粒大小及形状、 陶瓷颗粒与聚合物材料的异质相 容性等。 但是, 目前大部分的研究结果所得导热系数都在 5 W/mK以下, 已实现 商品化的高导热环氧塑封料的热导率也仅有 4 W/mK左右。 这些研究结果表明, 仅仅通过简单添加高导热陶瓷粉末, 难以在聚合物基复合材料中形成导热网络 , 难以制备具有高导热率的聚合物基复合材料。  [0004] Since the beginning of the 1990s, the preparation and application of polymer/thermally conductive ceramic composites has attracted extensive attention in the academic and industrial circles. Previous studies have shown that the improvement of thermal conductivity of composite materials mainly depends on the type, content, particle size and shape of the thermally conductive ceramics, and the heterogeneous compatibility of the ceramic particles with the polymer materials. However, most of the current research results have a thermal conductivity of less than 5 W/mK, and the thermal conductivity of the highly conductive epoxy molding compound that has been commercialized is only about 4 W/mK. These findings indicate that it is difficult to form a thermally conductive network in a polymer-based composite by simply adding a highly thermally conductive ceramic powder, and it is difficult to prepare a polymer-based composite having a high thermal conductivity.
[0005] 另外, 当前三维氮化硼通常是通过化学气相沉积方式制备。 具体的是通过将氮 化硼的前驱体在高温下与反应附着在三维结构的模板 (三维结构镍或石墨) 。 反应结束后, 通过化学蚀刻方式除去模板得到三维结构氮化硼。 [0006] 如南京航空航天大学公幵的采用泡沫金属为模板, 通过化学气相沉积和化学蚀 刻方式制得低密度、 高热稳定性等优异性能的三维氮化硼泡沫。 但是研究发现 , 该方法制备的泡沫金属的网络孔洞高达数百微米, 在以此为模板制备的三维 氮化硼泡沫, 体积密度低, 不利于其宏量制备。 又如在复旦大学公幵的一种三 维氮化硼的制备方法, 其也是采用化学气相沉积法, 以过渡金属单质粉末或含 过渡金属元素的化合物为催化剂, 经过高温还原反应, 制备出多孔金属催化剂 骨架;再利用化学气相沉积法生长六方氮化硼, 获得带有催化剂骨架的六方氮化 硼粉体和三维氮化硼。 该方法虽然采用过渡金属单质或含过渡金属元素的化合 物为原料, 且以多孔催化剂模板取代传统的泡沫金属模板使得比采用泡沫金属 作催化骨架得到的三维氮化硼孔隙率更高;但是该方法依然是采用传统的化学气 相沉积和化学蚀刻相结合方式, 导致制备的三维结构氮化硼易碎, 机械强度差 [0005] In addition, current three-dimensional boron nitride is usually prepared by chemical vapor deposition. Specifically, the precursor of the boron nitride is attached to the template (three-dimensional structure nickel or graphite) of the three-dimensional structure at a high temperature. After the reaction is completed, the template is removed by chemical etching to obtain a three-dimensional structure of boron nitride. [0006] For example, the Nanjing University of Aeronautics and Astronautics uses a foam metal as a template to obtain a three-dimensional boron nitride foam having excellent properties such as low density and high thermal stability by chemical vapor deposition and chemical etching. However, it has been found that the network of the foam metal prepared by the method has a pore size of several hundred micrometers, and the three-dimensional boron nitride foam prepared by using the template has a low bulk density, which is disadvantageous for its macro preparation. Another method for preparing three-dimensional boron nitride disclosed in Fudan University is to use a chemical vapor deposition method to prepare a porous metal by a high-temperature reduction reaction using a transition metal elemental powder or a transition metal-containing compound as a catalyst. The catalyst skeleton; the hexagonal boron nitride is grown by chemical vapor deposition to obtain a hexagonal boron nitride powder with a catalyst skeleton and three-dimensional boron nitride. Although the method uses a transition metal element or a transition metal element-containing compound as a raw material, and replacing the conventional metal foam template with a porous catalyst template, the three-dimensional boron nitride obtained by using the foam metal as a catalytic skeleton has a higher porosity; Still using a combination of traditional chemical vapor deposition and chemical etching, resulting in a three-dimensional structure of boron nitride brittle, poor mechanical strength
[0007] 因此, 当前通常化学气相沉积方法涉及高温反应 (1000°C) 和腐蚀性及爆炸性 气体的使用, 严重限制了三维氮化硼的使用。 [0007] Therefore, current chemical vapor deposition methods involve high temperature reactions (1000 ° C) and the use of corrosive and explosive gases, severely limiting the use of three-dimensional boron nitride.
技术问题  technical problem
[0008] 本发明的目的在于克服现有技术的上述不足, 提供了一种高导热聚合物复合材 料及其制备方法, 以解决现有聚合物 /导热陶瓷复合材料难以在聚合物基复合材 料中形成导热网络, 难以有效提高聚合物 /导热陶瓷复合材料导热率的技术问题  [0008] The object of the present invention is to overcome the above-mentioned deficiencies of the prior art, and to provide a high thermal conductivity polymer composite material and a preparation method thereof, so as to solve the problem that the existing polymer/thermal conductive ceramic composite material is difficult to be in a polymer matrix composite material. It is difficult to effectively improve the thermal conductivity of polymer/thermally conductive ceramic composites by forming a heat conduction network.
[0009] 本发明另一目的在于克服现有技术的上述不足, 还提供了由本发明高导热聚合 物复合材料的应用, 以解决现有聚合物 /导热陶瓷复合材料由于导热率不高而使 用受限的技术问题。 Another object of the present invention is to overcome the above-mentioned deficiencies of the prior art, and to provide an application of the high thermal conductive polymer composite material of the present invention to solve the problem that the existing polymer/thermal conductive ceramic composite material is used due to low thermal conductivity. Limited technical issues.
问题的解决方案  Problem solution
技术解决方案  Technical solution
[0010] 为了实现上述发明目的, 本发明的一方面, 提供了一种高导热聚合物复合材料 [0010] In order to achieve the above object of the invention, in one aspect of the invention, a highly thermally conductive polymer composite is provided
, 所述高导热聚合物复合材料包括聚合物基体和填充于所述聚合物基体中的三 维氮化硼, 且所述三维氮化硼在所述高导热聚合物复合材料中的体积分数为 5 -50%。 [0011] 根据本发明的另一方面, 提供了本发明高导热聚合物复合材料的一种制备方法The high thermal conductivity polymer composite material comprises a polymer matrix and three-dimensional boron nitride filled in the polymer matrix, and the volume fraction of the three-dimensional boron nitride in the high thermal conductivity polymer composite is 5 -50%. [0011] According to another aspect of the present invention, a method for preparing a highly thermally conductive polymer composite of the present invention is provided
, 所述高导热聚合物复合材料的制备方法包括如下步骤: The preparation method of the high thermal conductive polymer composite material comprises the following steps:
[0012] 将氮化硼纳米片、 水与水溶性聚合物按照质量比为 1: (1-50) : 100的比例进 行混合处理, 得到混合物溶液;  [0012] The boron nitride nanosheet, water and water-soluble polymer are mixed at a mass ratio of 1: (1-50): 100 to obtain a mixture solution;
[0013] 将所述混合物溶液进行冷冻处理形成冰冻混合液, 并将所述冰冻混合液进行冷 冻干燥处理, 得到三维氮化硼前驱体; [0013] The mixture solution is subjected to a freeze treatment to form a frozen mixture, and the frozen mixture is subjected to freeze-drying treatment to obtain a three-dimensional boron nitride precursor;
[0014] 将所述三维氮化硼前驱体进行烧结热处理, 得到三维氮化硼; [0014] The three-dimensional boron nitride precursor is subjected to sintering heat treatment to obtain three-dimensional boron nitride;
[0015] 将所述三维氮化硼浸渍于液体预聚物中, 进行除气泡处理后进行热固化处理, 得到高导热聚合物复合材料。 [0015] The three-dimensional boron nitride is immersed in a liquid prepolymer, subjected to a bubble removal treatment, and then subjected to a heat curing treatment to obtain a highly thermally conductive polymer composite material.
[0016] 根据本发明的又一方面, 提供了本发明高导热聚合物复合材料的应用方法, 具 体地, 所述高导热聚合物复合材料在电机领域、 电子封装领域、 LED封装领域以 及航天航空军事领域中的应用。 [0016] According to still another aspect of the present invention, there is provided a method of applying the highly thermally conductive polymer composite of the present invention, in particular, the high thermal conductivity polymer composite in the field of motors, electronic packaging, LED packaging, and aerospace. Applications in the military field.
发明的有益效果  Advantageous effects of the invention
有益效果  Beneficial effect
[0017] 与现有技术相比, 上述本发明高导热聚合物复合材料采用三维氮化硼在聚合物 基体中构建稳定的三维网络结构, 在聚合物基体中建立了导热通道, 从而赋予 本发明高导热聚合物复合材料具有高导热系数。  [0017] Compared with the prior art, the above-mentioned high thermal conductive polymer composite material of the present invention uses a three-dimensional boron nitride to construct a stable three-dimensional network structure in a polymer matrix, and establishes a heat conduction channel in the polymer matrix, thereby imparting the present invention. High thermal conductivity polymer composites have high thermal conductivity.
[0018] 上述本发明高导热聚合物复合材料的制备方法以三维氮化硼为三维网络结构体 与液体预聚物进行热固化处理即可, 实现在聚合物体中建立导热通道从而赋予 本发明高导热聚合物复合材料具有高导热系数。 同吋, 以氮化硼纳米片和水溶 性聚合物为原料, 采用冰模板法获得三维氮化硼, 制备过程安全环保, 使用的 溶剂为水溶液, 不涉及有机溶剂; 而且反应条件温和、 易控, 其工艺简单, 有 效避免了如现有采用化学气相沉积方法制备三维氮化硼而涉及高温反应和腐蚀 性及爆炸性气体等苛刻条件的使用, 同吋降低了三维氮化硼和本发明高导热聚 合物复合材料的生产成本。 其次, 制备三维氮化硼密度低, 孔隙率高, 三维结 构尺寸优异, 具有良好的力学性能, 提高了本发明高导热聚合物复合材料中的 三维网络结构体的稳定性, 使得本发明高导热聚合物复合材料导热性能稳定。  [0018] The method for preparing the high thermal conductivity polymer composite material of the present invention can be thermally cured by using three-dimensional boron nitride as a three-dimensional network structure and a liquid prepolymer, thereby realizing establishment of a heat conduction channel in the polymer body to impart high in the present invention. Thermally conductive polymer composites have a high thermal conductivity. At the same time, using boron nitride nanosheets and water-soluble polymers as raw materials, the three-dimensional boron nitride is obtained by the ice template method, the preparation process is safe and environmentally friendly, the solvent used is an aqueous solution, and no organic solvent is involved; and the reaction conditions are mild and easy to control. The process is simple, effectively avoids the use of harsh conditions such as high-temperature reaction and corrosive and explosive gas, such as the preparation of three-dimensional boron nitride by chemical vapor deposition, and reduces the three-dimensional boron nitride and the high thermal conductivity of the invention. The production cost of polymer composites. Secondly, the preparation of three-dimensional boron nitride has low density, high porosity, excellent three-dimensional structure size, good mechanical properties, and improved stability of the three-dimensional network structure in the high thermal conductivity polymer composite of the present invention, so that the present invention has high thermal conductivity. The polymer composite has stable thermal conductivity.
[0019] 正是由于本发明高导热聚合物复合材料具有高的导热系数, 且导热性能稳定, 因此, 其可以更加广泛的应用于电机领域、 电子封装领域、 LED封装领域以及航 天航空军事领域等领域中。 [0019] It is because of the high thermal conductivity polymer composite material of the invention has high thermal conductivity and stable thermal conductivity. Therefore, it can be more widely used in the fields of electric motors, electronic packaging, LED packaging, and aerospace and military.
对附图的简要说明  Brief description of the drawing
附图说明  DRAWINGS
[0020] 下面将结合附图及实施例对本发明作进一步说明, 附图中:  [0020] The present invention will be further described below in conjunction with the accompanying drawings and embodiments, in which:
[0021] 图 1为本发明实施例高导热聚合物复合材料的制备方法流程图; 1 is a flow chart of a method for preparing a highly thermally conductive polymer composite material according to an embodiment of the present invention;
[0022] 图 2为实施例 1制备的三维氮化硼的扫描电镜 (SEM) 图。 2 is a scanning electron microscope (SEM) image of three-dimensional boron nitride prepared in Example 1.
本发明的实施方式 Embodiments of the invention
[0023] 为了使本发明要解决的技术问题、 技术方案及有益效果更加清楚明白, 以下结 合实施例与附图, 对本发明进行进一步详细说明。 应当理解, 此处所描述的具 体实施例仅用以解释本发明, 并不用于限定本发明。  [0023] In order to make the technical problems, technical solutions, and advantageous effects to be solved by the present invention more clearly, the present invention will be further described in detail below with reference to the embodiments and drawings. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
[0024] 本发明实施例提供了一种具有导热网络结构的高导热聚合物复合材料。 在一实 施例中, 该高导热聚合物复合材料包括聚合物基体和填充与所述聚合物基体中 的三维氮化硼, 且所述三维氮化硼在所述高导热聚合物复合材料中的体积分数 为 5 -50%。 这样, 该高导热聚合物复合材料采用三维氮化硼在聚合物基体中构建 三维网络结构, 在聚合物基体中建立了导热通道, 从而赋予本发明高导热聚合 物复合材料具有高导热系数, 另外, 在赋予该高导热聚合物复合材料具有高导 热率的基础上, 还能相对降低三维氮化硼的体积含量。 经测定, 本发明实施例 提供的高导热聚合物复合材料的导热系数为 0.3-10 W/m.K。  [0024] Embodiments of the present invention provide a highly thermally conductive polymer composite having a thermally conductive network structure. In one embodiment, the high thermal conductivity polymer composite comprises a polymer matrix and three-dimensional boron nitride filled in the polymer matrix, and the three-dimensional boron nitride is in the high thermal conductivity polymer composite. The volume fraction is 5 - 50%. In this way, the high thermal conductivity polymer composite uses three-dimensional boron nitride to construct a three-dimensional network structure in the polymer matrix, and establishes a heat conduction channel in the polymer matrix, thereby imparting high thermal conductivity to the highly thermally conductive polymer composite of the present invention. In addition to imparting high thermal conductivity to the high thermal conductivity polymer composite, the volumetric content of the three-dimensional boron nitride can be relatively reduced. It has been determined that the high thermal conductivity polymer composite provided by the embodiment of the present invention has a thermal conductivity of 0.3-10 W/m.K.
[0025] 在一实施例中, 本发明实施例提供的高导热聚合物复合材料中的三维氮化硼的 密度控制为 1.0~100 mg/cm3; 在另一实施例中, 所述三维氮化硼的孔径为 2~200 μηι。 通过对三维氮化硼的密度和孔径进行控制, 使得三维氮化硼构建的三维网 络结构导热通道的导热性更好, 且结构更加稳固, 从而赋予本发明实施例提供 的高导热聚合物复合材料高的导热率和导热稳定性。  [0025] In an embodiment, the density of the three-dimensional boron nitride in the high thermal conductive polymer composite provided by the embodiment of the present invention is controlled to be 1.0 to 100 mg/cm 3 ; in another embodiment, the three-dimensional nitriding The pore diameter of boron is 2 to 200 μηι. By controlling the density and the aperture of the three-dimensional boron nitride, the three-dimensional network structure of the three-dimensional boron nitride has a better thermal conductivity and a more stable structure, thereby imparting the high thermal conductivity polymer composite provided by the embodiments of the present invention. High thermal conductivity and thermal stability.
[0026] 在一实施例中, 所述聚合物为液体环氧树脂、 液体氰酸酯、 液体双马来酰亚胺 、 液体聚酰亚胺预聚物中的至少一种液体预聚物经热固化处理形成的聚合物。  In one embodiment, the polymer is at least one liquid prepolymer of liquid epoxy resin, liquid cyanate, liquid bismaleimide, liquid polyimide prepolymer The formed polymer is heat cured.
[0027] 在进一步实施例中, 所述液体预聚物热固化处理为阶梯式热固化处理, 第一阶 梯热固化处理的温度为 80-140°C, 吋间为 0.5-2h; 第二阶梯热固化处理的温度为 1 40-160°C, 吋间为 0.5-2h; 第三阶梯热固化处理的温度为 160-200°C, 吋间为 0.5-2 h。 [0027] In a further embodiment, the liquid prepolymer is thermally cured into a stepwise heat curing process, the first step The temperature of the ladder heat curing treatment is 80-140 ° C, and the temperature between the turns is 0.5-2 h; the temperature of the second step heat curing treatment is 1 40-160 ° C, and the temperature between the turns is 0.5-2 h; The temperature is 160-200 ° C, and the daytime is 0.5-2 h.
[0028] 在一具体实施例中, 该热固化处理为阶梯式热固化处理, 第一阶梯热固化处理 的温度为 140°C, 吋间为 2h; 第二阶梯热固化处理的温度为 160°C, 吋间为 2h; 第 三阶梯热固化处理的温度为 200°C, 吋间为 2h。  [0028] In a specific embodiment, the heat curing treatment is a stepwise heat curing treatment, the temperature of the first step heat curing treatment is 140 ° C, the time between the turns is 2 h; the temperature of the second step heat curing treatment is 160 ° C, the daytime is 2h; the third step heat curing treatment temperature is 200 °C, and the daytime is 2h.
[0029] 通过对上述聚合物的种类选用和对液体预聚物的固化处理条件的控制, 使得三 维氮化硼能够在选用的该类聚合物建立高热率和高稳定的导热通道, 赋予本发 明实施例高导热聚合物复合材料高导热率和高稳定性的同吋能适度降低三维氮 化硼的体积含量。  [0029] By selecting the kind of the above polymer and controlling the curing treatment conditions of the liquid prepolymer, the three-dimensional boron nitride can establish a high heat rate and a high stable heat conduction channel in the selected polymer, and the invention is provided. EXAMPLES High thermal conductivity polymer composites with high thermal conductivity and high stability can moderately reduce the volume content of three-dimensional boron nitride.
[0030] 因此, 上述各实施例中的高导热聚合物复合材料采用三维氮化硼在聚合物基体 中构建三维网络结构, 在聚合物基体中建立了具有高导热率和高稳定性的导热 通道, 从而赋予本发明高导热聚合物复合材料具有高导热系数, 与传统聚合物 / 导热陶瓷复合材料相比, 导热系数高 3倍以上, 具体如下文具体实施示范例中所 述。 另外还能相对降低三维氮化硼的体积含量。  [0030] Therefore, the high thermal conductivity polymer composite material in each of the above embodiments uses a three-dimensional boron nitride to construct a three-dimensional network structure in a polymer matrix, and a heat conduction channel having high thermal conductivity and high stability is established in the polymer matrix. Therefore, the high thermal conductive polymer composite material of the present invention has a high thermal conductivity, and the thermal conductivity is more than three times higher than that of the conventional polymer/thermal conductive ceramic composite, as described in the specific examples below. In addition, the volume content of the three-dimensional boron nitride can be relatively reduced.
[0031] 相应地, 本发明实施例提供了上文所述的高导热聚合物复合材料的一种的制备 方法。 本发明实施例高导热聚合物复合材料的制备方法工艺步骤如图 1所示, 其 包括如下步骤:  Accordingly, embodiments of the present invention provide a method of preparing one of the highly thermally conductive polymer composites described above. The process steps for preparing a high thermal conductivity polymer composite material according to an embodiment of the present invention are shown in FIG. 1 and include the following steps:
[0032] 步骤 S01 : 将氮化硼纳米片、 水与水溶性聚合物按照质量比为 1: (1-50) : 100 的比例进行混合处理, 得到混合物溶液;  [0032] Step S01: mixing boron nitride nanosheets, water and water-soluble polymer according to a mass ratio of 1: (1-50): 100 to obtain a mixture solution;
[0033] 步骤 S02: 将步骤 S01中配制的混合物溶液进行冷冻处理形成冰冻混合液, 并将 所述冰冻混合液进行冷冻干燥处理, 得到三维氮化硼前驱体; [0033] Step S02: The mixture solution prepared in step S01 is subjected to freeze treatment to form a frozen mixed liquid, and the frozen mixed liquid is subjected to freeze-drying treatment to obtain a three-dimensional boron nitride precursor;
[0034] 步骤 S03: 将步骤 S02中制备的三维氮化硼前驱体进行烧结热处理, 得到三维氮 化硼; [0034] Step S03: performing the sintering heat treatment on the three-dimensional boron nitride precursor prepared in step S02 to obtain three-dimensional boron nitride;
[0035] 步骤 S04: 将步骤 S03中制备的三维氮化硼浸渍于液体预聚物中, 进行除气泡处 理后进行热固化处理, 得到高导热聚合物复合材料。  [0035] Step S04: The three-dimensional boron nitride prepared in the step S03 is immersed in the liquid prepolymer, subjected to a heat removal treatment after the bubble removing treatment, to obtain a highly thermally conductive polymer composite material.
[0036] 具体地, 上述步骤 S01中, 将氮化硼纳米片、 水与水溶性聚合物按照上述一定 比例进行混合处理后, 化硼纳米片会形成均匀的分散体系。 因此, 该步骤 S01中 的混合处理可以是常规的处理方式, 如搅拌、 超声处理等。 [0036] Specifically, in the above step S01, after the boron nitride nanosheet, water and the water-soluble polymer are mixed at a predetermined ratio, the boronized nanosheet forms a uniform dispersion system. Therefore, in step S01 The mixing treatment may be a conventional treatment such as stirring, sonication or the like.
[0037] 在另一实施例中, 该步骤 S01中的水溶性聚合物选用聚乙烯醇、 聚乙二醇、 聚 丙烯酰胺和聚乙烯吡咯烷酮中的至少一种。 该聚合物不仅能有效溶解于水中, 还能有效保证氮化硼纳米片在后续最终干燥的三维氮化硼前驱体中分布均匀, 并有利于三维氮化硼的形成。  [0037] In another embodiment, the water-soluble polymer in the step S01 is at least one selected from the group consisting of polyvinyl alcohol, polyethylene glycol, polyacrylamide, and polyvinylpyrrolidone. The polymer can not only be effectively dissolved in water, but also can effectively ensure the uniform distribution of the boron nitride nanosheets in the subsequent final dried three-dimensional boron nitride precursor, and is favorable for the formation of three-dimensional boron nitride.
[0038] 在优选实施例中, 该步骤 S01中的水选用去离子水。  [0038] In a preferred embodiment, the water in step S01 is selected from deionized water.
[0039] 在优选实施例中, 该步骤 S01中的氮化硼纳米片的直径、 水溶性聚合物的选用 同吋按照上述条件进行设置, 以提混合物溶液分散体系的稳定性和氮化硼纳米 片的分散均匀性。  [0039] In a preferred embodiment, the diameter of the boron nitride nanosheet in step S01 and the selection of the water-soluble polymer are set according to the above conditions to improve the stability of the dispersion solution of the mixture solution and the boron nitride nanometer. Dispersion uniformity of the sheet.
[0040] 在进一步实施例中, 上述步骤 S01中的氮化硼纳米片按照如下方法制备:  [0040] In a further embodiment, the boron nitride nanosheets in the above step S01 are prepared as follows:
[0041] SOU : 将微米氮化硼与有机溶剂按照质量比为 1: (50-100) 的比例进行超声混 合处理, 得到初混液; [0041] SOU: ultrasonic mixing treatment is carried out by mixing micron boron nitride with an organic solvent at a mass ratio of 1: (50-100) to obtain an initial mixed solution;
[0042] S012: 对所述初混液进行固液分离, 得到所述氮化硼纳米片。 [0042] S012: performing solid-liquid separation on the primary mixed liquid to obtain the boron nitride nanosheet.
[0043] 其中, 作为一实施例, 该步骤 S011中的所述微米氮化硼的粒径为 2μηι ~18μιη。 [0043] wherein, as an embodiment, the micron boron nitride in the step S011 has a particle diameter of 2 μm to 18 μm.
在另一实施例中, 所述有机溶剂为异丙醇、 Ν,Ν'-二甲基甲酰胺或 Ν-甲基吡咯烷 酮中的至少一种。 在又一实施例中, 所述超声混合处理操作中, 超声功率为 100 - 1000W, 超声吋间为 12~24 h。 通过对微米氮化硼粒径、 有机溶剂和超声混合 处理工艺参数的控制, 使得微米氮化硼被充分剥离, 形成为氮化硼纳米片。  In another embodiment, the organic solvent is at least one of isopropyl alcohol, hydrazine, Ν'-dimethylformamide or hydrazine-methylpyrrolidone. In still another embodiment, in the ultrasonic mixing processing operation, the ultrasonic power is 100 - 1000 W, and the ultrasonic time is 12 to 24 h. By controlling the micron boron nitride particle size, the organic solvent and the ultrasonic mixing process parameters, the micron boron nitride is sufficiently stripped to form a boron nitride nanosheet.
[0044] 该步骤 S012中的固液分离可以采用常规的手段实现氮化硼纳米片与有机溶剂的 分离, 在一实施例中, 该固液分离为离心分离, 且离心速率为 1000 [0044] The solid-liquid separation in the step S012 can achieve separation of the boron nitride nanosheet from the organic solvent by a conventional method. In one embodiment, the solid-liquid separation is centrifugal separation, and the centrifugal rate is 1000.
rpm~5000rpm, 离心吋间为 10-30 min。  Rpm~5000rpm, centrifuged for 10-30 minutes.
[0045] 上述步骤 S02中, 对步骤 S01配制的混合溶液的冷冻处理是为使得混合溶液中水 结冰, 有利于聚合物的凝固。 因此, 在一实施例中, 该冷冻处理的冷冻温度控 制为 -20~-40°C, 冷冻吋间为 12~24h。 通过对冷冻处理温度和吋间的控制, 不仅 能够使得水结冰以便于后续冷冻干燥过程中的升华, 更重要的是通过对温度和 吋间的控制, 使得氮化硼纳米片在该凝固的混合溶液中的能够均匀分散, 避免 其发生后续冷冻干燥过程中出现团聚现象和发生塌陷现象, 从而保证氮化硼纳 米片在三维氮化硼前驱体能够均匀分布。 [0046] 对该混合溶液的冷冻干燥处理的真空度为 -20 Pa〜- 100 Pa, 冷冻温度为 -50-0°C[0045] In the above step S02, the freezing treatment of the mixed solution prepared in the step S01 is to freeze the water in the mixed solution, which is advantageous for solidification of the polymer. Therefore, in one embodiment, the freezing temperature of the freezing treatment is controlled to be -20 to -40 ° C, and the freezing time is 12 to 24 hours. By controlling the temperature of the freezing process and the control of the crucible, not only can the water be frozen to facilitate sublimation in the subsequent freeze-drying process, but more importantly, the control of the temperature and the inter-turn can cause the boron nitride nanosheet to solidify. The mixed solution can be uniformly dispersed to avoid agglomeration and collapse during the subsequent freeze-drying process, thereby ensuring uniform distribution of the boron nitride nanosheet in the three-dimensional boron nitride precursor. [0046] The degree of vacuum of the freeze-drying treatment of the mixed solution is -20 Pa~-100 Pa, and the freezing temperature is -50-0 °C
, 在一具体实施例中, 该冷冻干燥处理的真空度为 -40Pa, 冷冻温度为 -50 °C。 通 过控制冷冻干燥温度和吋间, 在有效除去水分的同吋, 保证氮化硼纳米片在最 终干燥的三维氮化硼前驱体中分布均匀。 In one embodiment, the freeze-drying treatment has a vacuum of -40 Pa and a freezing temperature of -50 °C. By controlling the freeze-drying temperature and the crucible, the boron nitride nanosheets are uniformly distributed in the final dry three-dimensional boron nitride precursor while effectively removing moisture.
[0047] 在上述步骤 S02的基础上, 步骤 S03中得到的三维氮化硼前驱体经步骤 S03中的 烧结热处理后, 三维氮化硼前驱体中的水溶性聚合物被除去, 从而形成多孔结 构的三维氮化硼。 在一实施例中, 该所述烧结热处理的温度为 800-1200°C, 烧结 吋间为 4-8h, 在一具体实施例中, 该烧结热处理的温度为 [0047] On the basis of the above step S02, after the three-dimensional boron nitride precursor obtained in step S03 is subjected to the sintering heat treatment in step S03, the water-soluble polymer in the three-dimensional boron nitride precursor is removed, thereby forming a porous structure. Three-dimensional boron nitride. In one embodiment, the temperature of the sintering heat treatment is 800-1200 ° C, and the sintering time is 4-8 h. In a specific embodiment, the temperature of the sintering heat treatment is
1000°C, 烧结吋间为 4h。 该烧结热处理能有效除去聚合物, 并赋予三维氮化硼前 驱体稳定的三维结构。  1000 ° C, sintering time is 4h. The sintering heat treatment effectively removes the polymer and imparts a stable three-dimensional structure to the three-dimensional boron nitride precursor.
[0048] 经测得, 烧结后的三维氮化硼的密度为 1.0~100 mg/cm3, 其孔径为 2~200μηι。  [0048] It has been determined that the sintered three-dimensional boron nitride has a density of 1.0 to 100 mg/cm 3 and a pore diameter of 2 to 200 μm.
还三维氮化硼的密度和孔径使得三维氮化硼构建的三维网络结构导热通道的导 热性更好, 且结构更加稳固, 从而赋予本发明实施例提供的高导热聚合物复合 材料高的导热率和导热稳定性。  The density and the aperture of the three-dimensional boron nitride also make the three-dimensional network structure of the three-dimensional boron nitride have better thermal conductivity and more stable structure, thereby imparting high thermal conductivity to the high thermal conductivity polymer composite provided by the embodiments of the present invention. And thermal stability.
[0049] 上述步骤 S04中, 将三维氮化硼浸渍于液体预聚物中后, 该液体预聚物将三维 氮化硼进行包覆, 并会填充至三维氮化硼的多孔结构中。 在一实施例中, 该液 体预聚物聚合物为液体环氧树脂、 液体氰酸酯、 液体双马来酰亚胺、 液体聚酰 亚胺预聚物中的至少一种。 选用的该类液体预聚物聚合物不仅有良好的流动性 , 而且经热固化后使得三维氮化硼能够在聚合物中建立高热率和高稳定的导热 通道, 赋予本发明实施例高导热聚合物复合材料高导热率和高稳定性, 同吋能 适度降低三维氮化硼的体积含量。  [0049] In the above step S04, after the three-dimensional boron nitride is immersed in the liquid prepolymer, the liquid prepolymer coats the three-dimensional boron nitride and is filled into the porous structure of the three-dimensional boron nitride. In one embodiment, the liquid prepolymer polymer is at least one of a liquid epoxy resin, a liquid cyanate ester, a liquid bismaleimide, and a liquid polyimide prepolymer. The liquid prepolymer polymer selected not only has good fluidity, but also heat-cured to enable three-dimensional boron nitride to establish a high heat rate and a highly stable heat conduction channel in the polymer, thereby imparting high thermal conductivity polymerization in the embodiment of the present invention. The composite material has high thermal conductivity and high stability, and can simultaneously reduce the volume content of three-dimensional boron nitride.
[0050] 为了避免液体预聚物中混有气泡, 并使得液体预聚物能够充分填充至三维氮化 硼的多孔结构中, 以最终高导热聚合物复合材料的导热率, 采用除气泡处理手 段进行处理。 将所述三维氮化硼浸渍于液体预聚物中后, 先进行除气泡处理后 进行热固化处理。  [0050] In order to avoid mixing air bubbles in the liquid prepolymer, and to enable the liquid prepolymer to be sufficiently filled into the porous structure of the three-dimensional boron nitride, to use the thermal conductivity of the final high thermal conductivity polymer composite, a bubble removal treatment method is adopted. Process it. After the three-dimensional boron nitride is immersed in the liquid prepolymer, the bubble removal treatment is performed first, followed by thermal curing treatment.
[0051] 为了进一步提高三维氮化硼能够在聚合物中建立的导热通道的高热率和高稳定 性, 在一实施例中, 对所述液体预聚物聚合物的热固化处理设定为如上文中所 述的阶梯式热固化处理, 如设置为三阶梯热固化处理, 第一阶梯热固化处理的 温度为 80-140°C, 吋间为 0.5-2h; 第二阶梯热固化处理的温度为 140-160°C, 吋间 为 0.5-2h; 第三阶梯热固化处理的温度为 160-200°C, 吋间为 0.5-2h。 在一具体实 施例中, 该热固化处理为阶梯式热固化处理, 第一阶梯热固化处理的温度为 140 °C, 吋间为 2h; 第二阶梯热固化处理的温度为 160°C, 吋间为 2h; 第三阶梯热固 化处理的温度为 200°C, 吋间为 2h。 [0051] In order to further improve the high heat rate and high stability of the heat conduction channel that the three-dimensional boron nitride can establish in the polymer, in one embodiment, the heat curing treatment of the liquid prepolymer polymer is set as above The stepped thermal curing process described herein, such as a three-step thermal curing process, the first step thermal curing process The temperature is 80-140 ° C, 0.5-2 h between turns; the second step heat curing temperature is 140-160 ° C, the daytime is 0.5-2 h; the third step heat curing temperature is 160-200 ° C, daytime is 0.5-2h. In a specific embodiment, the heat curing treatment is a stepwise heat curing treatment, the temperature of the first step heat curing treatment is 140 ° C, the time between the turns is 2 h; the temperature of the second step heat curing treatment is 160 ° C, The interval is 2h; the temperature of the third step heat curing treatment is 200 ° C, and the temperature between the turns is 2 h.
[0052] 由上述可知, 本发明实施例高导热聚合物复合材料的制备方法是以三维氮化硼 为三维网络结构体与液体预聚物进行热固化处理即可, 实现在聚合物体中建立 导热通道从而赋予本发明高导热聚合物复合材料具有高导热系数。  [0052] It can be seen from the above that the preparation method of the high thermal conductivity polymer composite material of the embodiment of the present invention can be performed by thermally curing a three-dimensional boron nitride as a three-dimensional network structure and a liquid prepolymer, thereby realizing heat conduction in the polymer body. The channels thereby impart high thermal conductivity to the highly thermally conductive polymer composite of the present invention.
[0053] 另外, 以氮化硼纳米片和水溶性聚合物为原料, 采用冰模板法获得三维氮化硼 , 制备过程安全环保, 使用的溶剂为水溶液, 不涉及有机溶剂; 而且反应条件 温和、 易控, 其工艺简单, 有效避免了如现有采用化学气相沉积方法制备三维 氮化硼而涉及高温反应和腐蚀性及爆炸性气体等苛刻条件的使用, 同吋降低了 三维氮化硼和本发明高导热聚合物复合材料的生产成本。  [0053] In addition, using boron nitride nanosheets and water-soluble polymers as raw materials, the three-dimensional boron nitride is obtained by the ice template method, the preparation process is safe and environmentally friendly, the solvent used is an aqueous solution, and no organic solvent is involved; and the reaction conditions are mild, Easy to control, the process is simple, effectively avoiding the use of harsh conditions such as high temperature reaction and corrosive and explosive gases, such as the conventional chemical vapor deposition method for preparing three-dimensional boron nitride, and simultaneously reducing three-dimensional boron nitride and the present invention. Production cost of high thermal conductivity polymer composites.
[0054] 其次, 制备三维氮化硼密度低, 孔隙率高, 三维结构尺寸优异, 具有良好的力 学性能, 提高了本发明高导热聚合物复合材料中的三维网络结构体的稳定性, 使得本发明高导热聚合物复合材料导热性能稳定。  [0054] Secondly, the preparation of three-dimensional boron nitride has low density, high porosity, excellent three-dimensional structure size, good mechanical properties, and improved stability of the three-dimensional network structure in the high thermal conductivity polymer composite of the present invention. The invention discloses that the high thermal conductivity polymer composite material has stable thermal conductivity.
[0055] 正如上文所述, 本发明实施例提供的高导热聚合物复合材料具有高的导热率, 优异的导热稳定性, 且其制备方法条件温和, 环保安全, 而且还能适度节约三 维氮化硼的用量, 因此, 本发明实施例提供的高导热聚合物复合材料能够广发 应用于电机领域、 电子封装领域、 LED封装领域以及航天航空军事等领域中。  [0055] As described above, the high thermal conductivity polymer composite provided by the embodiments of the present invention has high thermal conductivity, excellent thermal conductivity stability, mild preparation conditions, environmental protection and safety, and moderately saves three-dimensional nitrogen. The amount of boron is used. Therefore, the high thermal conductivity polymer composite provided by the embodiments of the present invention can be widely applied in the fields of electric motors, electronic packaging, LED packaging, and aerospace military.
[0056] 现以高导热聚合物复合材料及其制备方法为例, 对本发明进行进一步详细说明  [0056] The present invention will now be further described in detail by taking a highly thermally conductive polymer composite material and its preparation method as an example.
[0057] 实施例 1 Embodiment 1
[0058] 一种高导热聚合物复合材料及其制备方法。 本实施例 1提供的高导热聚合物复 合材料按照如下方法制备:  [0058] A high thermal conductivity polymer composite material and a preparation method thereof. The highly thermally conductive polymer composite material provided in this Example 1 was prepared as follows:
[0059] S11 : 按照质量比 1:50: 100, 将氮化硼纳米片、 去离子水和聚乙二醇混合; [0060] S12: 将步骤 S11的混合液在冰箱中以 -20°C温度下, 冷冻 12h得到冰冻的混合物[0059] S11: mixing boron nitride nanosheets, deionized water, and polyethylene glycol according to a mass ratio of 1:50:100; [0060] S12: mixing the mixture of step S11 in a refrigerator at -20 ° C Frozen at 12h for a frozen mixture at temperature
, 将冰冻混合液采用冷冻真空干燥过程, 其真空度为 -40Pa, 冷冻温度为 -50 °C, 得到三维氮化硼前驱体; The frozen mixture is subjected to a freeze vacuum drying process with a vacuum of -40 Pa and a freezing temperature of -50 °C. Obtaining a three-dimensional boron nitride precursor;
[0061] S13: 将三维氮化硼前驱体高温烧结操作过程, 其烧结温度为 1000°C, 烧结吋 间为 4h, 得到三维氮化硼;  [0061] S13: a three-dimensional boron nitride precursor high-temperature sintering operation process, the sintering temperature is 1000 ° C, the sintering time is 4h, to obtain three-dimensional boron nitride;
[0062] S14: 将三维氮化硼浸渍与液体环氧树脂体系中, 真空状态下除气泡, 将此混 合物采用阶梯式热固化, 得到高导热聚合物复合材料, 即热固化得到三维氮化 硼 -聚合物复合材料, 其中, 固化温度分别为 140°C, 160 °C和 200°C, 吋间均为 2h  [0062] S14: impregnating the three-dimensional boron nitride with the liquid epoxy resin system, removing the bubbles under vacuum, and using the stepwise heat curing to obtain a high thermal conductive polymer composite material, that is, thermally curing to obtain three-dimensional boron nitride. - polymer composites, wherein the curing temperatures are 140 ° C, 160 ° C and 200 ° C, respectively, and the daytime is 2 h
[0063] 将本实施例 1制备的三维氮化硼进行扫描电镜 (SEM) 微观分析, 其微观横截 面如图 2, 其为多孔结构, 密度为 21mg/cm3; 孔径为 100μηι。 The three-dimensional boron nitride prepared in the first embodiment was subjected to scanning electron microscopy (SEM) microscopic analysis, and its microscopic cross section is shown in Fig. 2, which is a porous structure having a density of 21 mg/cm3; and a pore diameter of 100 μm.
[0064] 将本实施例 1制备的高导热聚合物复合材料进行导热性测定, 测得其导热系数 0.  [0064] The high thermal conductivity polymer composite prepared in the first embodiment was measured for thermal conductivity, and the thermal conductivity was measured.
7 W/m.K, 另外测得三维氮化硼在高导热聚合物复合材料中的体积分数为 5%。  7 W/m.K, in addition, the volume fraction of three-dimensional boron nitride in the high thermal conductivity polymer composite was 5%.
[0065] 实施例 2  Example 2
[0066] 一种高导热聚合物复合材料及其制备方法。 本实施例 2提供的高导热聚合物复 合材料按照如下方法制备:  [0066] A highly thermally conductive polymer composite material and a method of preparing the same. The highly thermally conductive polymer composite material provided in this Example 2 was prepared as follows:
[0067] S21 : 按照质量比 1:30: 100, 将氮化硼纳米片、 去离子水和聚乙烯醇混合; [0068] S22: 将步骤 S21的混合液在冰箱中以 -20 °C温度下, 冷冻 12h得到冰冻的混合物[0067] S21: mixing boron nitride nanosheets, deionized water, and polyvinyl alcohol according to a mass ratio of 1:30:100; [0068] S22: mixing the mixture of step S21 in a refrigerator at -20 ° C Under, frozen for 12h to get a frozen mixture
, 将冰冻混合液采用冷冻真空干燥过程, 其真空度为 -40Pa, 冷冻温度为 -50 °C, 得到三维氮化硼前驱体; The frozen mixture is subjected to a freeze vacuum drying process with a vacuum of -40 Pa and a freezing temperature of -50 ° C to obtain a three-dimensional boron nitride precursor;
[0069] S23: 将三维氮化硼前驱体高温烧结操作过程, 其烧结温度为 1000°C, 烧结吋 间为 4h, 得到三维氮化硼; [0069] S23: a high-temperature sintering operation of the three-dimensional boron nitride precursor, the sintering temperature is 1000 ° C, and the sintering time is 4 h to obtain three-dimensional boron nitride;
[0070] S24: 将三维氮化硼浸渍与液体氰酸酯中, 真空状态下除气泡, 将此混合物采 用阶梯式热固化, 得到高导热聚合物复合材料, 即热固化得到三维氮化硼 -聚合 物复合材料, 其中, 固化温度分别为 140°C, 160 °C和 200°C, 吋间均为 2h。 [0070] S24: impregnating the three-dimensional boron nitride with the liquid cyanate, removing the bubbles under vacuum, and using the stepwise heat curing to obtain a highly thermally conductive polymer composite, that is, thermally curing to obtain three-dimensional boron nitride- The polymer composite material, wherein the curing temperatures are 140 ° C, 160 ° C and 200 ° C, respectively, and the daytime is 2 h.
[0071] 将本实施例 2制备的三维氮化硼进行扫描电镜 (SEM) 微观分析, 其微观横截 面如图 2近似, 其为多孔结构, 密度为 30mg/cm3; 孔径为 150μηι。 The three-dimensional boron nitride prepared in the second embodiment was subjected to scanning electron microscopy (SEM) microscopic analysis, and its microscopic cross section is similar to that shown in FIG. 2, which is a porous structure having a density of 30 mg/cm 3 and a pore diameter of 150 μm.
[0072] 将本实施例 2制备的高导热聚合物复合材料进行导热性测定, 测得其导热系数 2. [0072] The high thermal conductivity polymer composite prepared in the second embodiment was measured for thermal conductivity, and the thermal conductivity was measured.
8W/m.K, 另外测得三维氮化硼在高导热聚合物复合材料中的体积分数为 30%。  8W/m.K, in addition, the volume fraction of three-dimensional boron nitride in the high thermal conductivity polymer composite was 30%.
[0073] 实施例 3 [0074] 一种高导热聚合物复合材料及其制备方法。 本实施例 3提供的高导热聚合物复 合材料按照如下方法制备: Example 3 [0074] A high thermal conductivity polymer composite material and a preparation method thereof. The highly thermally conductive polymer composite provided in Example 3 was prepared as follows:
[0075] S31 : 按照质量比 1:20: 100, 将氮化硼纳米片、 去离子水和聚乙烯吡咯烷酮混 合. S31: mixing boron nitride nanosheets, deionized water and polyvinylpyrrolidone according to a mass ratio of 1:20:100.
[0076] S32: 将步骤 S31的混合液在冰箱中以 -20°C温度下, 冷冻 12h得到冰冻的混合物 , 将冰冻混合液采用冷冻真空干燥过程, 其真空度为 -40Pa, 冷冻温度为 -50 °C, 得到三维氮化硼前驱体;  [0076] S32: The mixture of the step S31 is frozen in a refrigerator at a temperature of -20 ° C for 12 hours to obtain a frozen mixture, and the frozen mixture is subjected to a freeze vacuum drying process, the degree of vacuum is -40 Pa, and the freezing temperature is - At 50 ° C, a three-dimensional boron nitride precursor is obtained;
[0077] S33: 将三维氮化硼前驱体高温烧结操作过程, 其烧结温度为 1000°C, 烧结吋 间为 4h, 得到三维氮化硼;  [0077] S33: a three-dimensional boron nitride precursor high-temperature sintering operation process, the sintering temperature is 1000 ° C, the sintering time is 4h, to obtain three-dimensional boron nitride;
[0078] S34: 将三维氮化硼浸渍与液体双马来酰亚胺中, 真空状态下除气泡, 将此混 合物采用阶梯式热固化, 得到高导热聚合物复合材料, 即热固化得到三维氮化 硼 -聚合物复合材料, 其中, 固化温度分别为 140°C, 160 °C和 200°C, 吋间均为 2h  [0078] S34: impregnating three-dimensional boron nitride with liquid bismaleimide, removing bubbles under vacuum, and using the stepwise thermal curing to obtain a highly thermally conductive polymer composite, that is, thermally curing to obtain three-dimensional nitrogen. Boron-polymer composites, wherein the curing temperatures are 140 ° C, 160 ° C and 200 ° C, respectively, 2 h
[0079] 将本实施例 3制备的三维氮化硼进行扫描电镜 (SEM) 微观分析, 其微观横截 面如图 2近似, 其为多孔结构, 密度为 45mg/cm3; 孔径为 200μηι。 The three-dimensional boron nitride prepared in the third embodiment was subjected to scanning electron microscopy (SEM) microscopic analysis, and its microscopic cross section is similar to that shown in FIG. 2, which is a porous structure having a density of 45 mg/cm 3 and a pore diameter of 200 μm.
[0080] 将本实施例 3制备的高导热聚合物复合材料进行导热性测定, 测得其导热系数 6.  [0080] The high thermal conductivity polymer composite prepared in Example 3 was measured for thermal conductivity, and the thermal conductivity was measured.
2W/m.K, 另外测得三维氮化硼在高导热聚合物复合材料中的体积分数为 40%。  2W/m.K, in addition, the volume fraction of three-dimensional boron nitride in the high thermal conductivity polymer composite was measured to be 40%.
[0081] 实施例 4  Example 4
[0082] 一种高导热聚合物复合材料及其制备方法。 本实施例 4提供的高导热聚合物复 合材料按照如下方法制备:  [0082] A high thermal conductivity polymer composite material and a preparation method thereof. The highly thermally conductive polymer composite material provided in this Example 4 was prepared as follows:
[0083] S41 : 按照质量比 1:1 : 100, 将氮化硼纳米片、 去离子水和聚丙烯酰胺混合; [0084] S42: 将步骤 S41的混合液在后在冰箱中以 -20 °C温度下, 冷冻 12h得到冰冻的混 合物, 将冰冻混合液采用冷冻真空干燥过程, 其真空度为 -40Pa, 冷冻温度为 -50S41: mixing boron nitride nanosheets, deionized water, and polyacrylamide according to a mass ratio of 1:1:100; [0084] S42: placing the mixture of step S41 in the refrigerator at -20 ° At a temperature of C, the frozen mixture was obtained by freezing for 12 hours, and the frozen mixture was subjected to a freeze vacuum drying process with a vacuum of -40 Pa and a freezing temperature of -50.
。C, 得到三维氮化硼前驱体; . C, obtaining a three-dimensional boron nitride precursor;
[0085] S43: 将三维氮化硼前驱体高温烧结操作过程, 其烧结温度为 1000°C, 烧结吋 间为 4h, 得到三维氮化硼; [0085] S43: a high-temperature sintering operation of the three-dimensional boron nitride precursor, the sintering temperature is 1000 ° C, and the sintering time is 4 h to obtain three-dimensional boron nitride;
[0086] S44: 将三维氮化硼浸渍与液体聚酰亚胺预聚物中, 真空状态下除气泡。 将此 混合物采用阶梯式热固化, 得到高导热聚合物复合材料, 即热固化得到三维氮 化硼 -聚合物复合材料, 其中, 固化温度分别为 140°C, 160 [0086] S44: impregnating the three-dimensional boron nitride with the liquid polyimide prepolymer, and removing bubbles under vacuum. The mixture is thermally cured by stepwise to obtain a highly thermally conductive polymer composite, that is, thermally cured to obtain three-dimensional nitrogen. Boron-polymer composite, wherein the curing temperature is 140 ° C, 160
°。和200°。, 吋间均为 2h。  °. And 200°. , the daytime is 2h.
[0087] 将本实施例 4制备的三维氮化硼进行扫描电镜 (SEM) 微观分析, 其微观横截 面如图 2近似, 其为多孔结构, 密度为 50mg/cm3; 孔径为 50μηι。 The three-dimensional boron nitride prepared in the fourth embodiment was subjected to scanning electron microscopy (SEM) microscopic analysis, and its microscopic cross section is similar to that shown in FIG. 2, which is a porous structure having a density of 50 mg/cm 3 and a pore diameter of 50 μm.
[0088] 将本实施例 4制备的高导热聚合物复合材料进行导热性测定, 测得其导热系数 1[0088] The high thermal conductivity polymer composite prepared in the fourth embodiment was measured for thermal conductivity, and the thermal conductivity thereof was measured.
0W/m.K, 另外测得三维氮化硼在高导热聚合物复合材料中的体积分数为 50%。 0W/m.K, in addition, the volume fraction of three-dimensional boron nitride in the high thermal conductivity polymer composite was measured to be 50%.
[0089] 对比例 1 Comparative Example 1
[0090] 将氮化硼纳米片采用超声技术分散于液体环氧树脂中, 真空状态下除气泡。 将 此混合物采用阶梯式热固化, 固化温度分别为 140°C, 160  [0090] The boron nitride nanosheets are dispersed in a liquid epoxy resin by ultrasonic technology, and bubbles are removed under vacuum. The mixture was subjected to stepwise heat curing at a curing temperature of 140 ° C, 160
和200 , 吋间均为 2h。 热固化得到氮化硼纳米片 -聚合物复合材料。 氮化硼纳 米片体积分数为 5%, 复合材料的导热系数仅为 0.16 W/m.K。  And 200, both are 2h. Thermal curing gives boron nitride nanosheet-polymer composites. The volume fraction of the boron nitride nanosheet is 5%, and the thermal conductivity of the composite is only 0.16 W/m.K.
[0091] 对比例 2 Comparative Example 2
[0092] 将氮化硼纳米片采用超声技术分散于液体氰酸酯中, 真空状态下除气泡。 将此 混合物采用阶梯式热固化, 固化温度分别为 140°C, 160 °C和 200°C, 吋间均为 2h 。 热固化得到氮化硼纳米片 -聚合物复合材料。 氮化硼纳米片的体积分数控制为 2 0% , 复合材料的导热系数仅为 0.3 W/m.K。  [0092] The boron nitride nanosheets are dispersed in a liquid cyanate by ultrasonic technology, and bubbles are removed under vacuum. The mixture was subjected to stepwise heat curing at a temperature of 140 ° C, 160 ° C and 200 ° C, respectively, for 2 h. Thermal curing gives boron nitride nanosheet-polymer composites. The volume fraction of boron nitride nanosheets is controlled to 20%, and the thermal conductivity of the composite is only 0.3 W/m.K.
[0093] 对比例 3  Comparative Example 3
[0094] 将氮化硼纳米片采用超声技术分散于液体双马来酰亚胺中, 真空状态下除气泡 。 将此混合物采用阶梯式热固化, 固化温度分别为 140°C, 160 °C和 200°C, 吋间 均为 2h。 热固化得到氮化硼纳米片 -聚合物复合材料。 氮化硼纳米片的体积分数 控制为 30%,复合材料的导热系数仅为 0.4 W/m.K。  [0094] The boron nitride nanosheets were dispersed in liquid bismaleimide by ultrasonic technique, and bubbles were removed under vacuum. The mixture was subjected to stepwise heat curing at a temperature of 140 ° C, 160 ° C and 200 ° C, respectively, for 2 h. Thermal curing gives boron nitride nanosheet-polymer composites. The volume fraction of boron nitride nanosheets is controlled to 30%, and the thermal conductivity of the composite is only 0.4 W/m.K.
[0095] 对比例 4  Comparative Example 4
[0096] 将氮化硼纳米片采用超声技术分散于液体聚酰亚胺预聚物中, 真空状态下除气 泡。 将此混合物采用阶梯式热固化, 固化温度分别为 140°C, 160 °C和 200°C, 吋 间均为 2h。 热固化得到氮化硼纳米片 -聚合物复合材料。 氮化硼纳米片的体积分 数控制为 50%, 复合材料的导热系数仅为 2.8 W/m.K。  [0096] The boron nitride nanosheets were dispersed in a liquid polyimide prepolymer by ultrasonic technology, and the bubbles were removed under vacuum. The mixture was subjected to stepwise heat curing at 140 ° C, 160 ° C and 200 ° C, respectively, for 2 h. Thermal curing gives boron nitride nanosheet-polymer composites. The volume fraction of the boron nitride nanosheet is controlled to 50%, and the thermal conductivity of the composite is only 2.8 W/m.K.
[0097] 由上述可知, 本发明实施例提供的三维氮化硼在聚合物基体中构建三维网络结 构, 在聚合物基体中建立了导热通道, 从而赋予本发明高导热聚合物复合材料 具有高导热系数。 [0097] It can be seen from the above that the three-dimensional boron nitride provided by the embodiment of the present invention constructs a three-dimensional network structure in a polymer matrix, and establishes a heat conduction channel in the polymer matrix, thereby imparting the high thermal conductive polymer composite material of the present invention. Has a high thermal conductivity.
以上所述仅为本发明的较佳实施例而已, 并不用以限制本发明, 凡在本发明的 精神和原则之内所作的任何修改、 等同替换和改进等, 均应包含在本发明的保 护范围之内。  The above is only the preferred embodiment of the present invention, and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. Within the scope.

Claims

权利要求书 Claim
一种高导热聚合物复合材料, 其特征在于: 包括聚合物基体和填充于 所述聚合物基体中的三维氮化硼, 且所述三维氮化硼在所述高导热聚 合物复合材料中的体积分数为 5 -50%。 A highly thermally conductive polymer composite characterized by comprising: a polymer matrix and three-dimensional boron nitride filled in the polymer matrix, and the three-dimensional boron nitride is in the high thermal conductivity polymer composite The volume fraction is 5 - 50%.
根据权利要求 1所述的高导热聚合物复合材料, 其特征在于: 所述高 导热聚合物复合材料的导热系数为 0.3-10 W/m.K。 The highly thermally conductive polymer composite according to claim 1, wherein: said high thermal conductive polymer composite has a thermal conductivity of 0.3 to 10 W/m.K.
根据权利要求 1或 2所述的高导热聚合物复合材料, 其特征在于: 所述 且所述三维氮化硼的密度为 1.0~100 mg/cm3; 和 /或 The high thermal conductivity polymer composite according to claim 1 or 2, wherein: said three-dimensional boron nitride has a density of 1.0 to 100 mg/cm3; and/or
所述三维氮化硼的孔径为 2~200μηι; 和 /或 The three-dimensional boron nitride has a pore diameter of 2 to 200 μm; and/or
所述聚合物为液体环氧树脂、 液体氰酸酯、 液体双马来酰亚胺、 液体 聚酰亚胺预聚物中的至少一种液体预聚物经热固化处理形成的聚合物 根据权利要求 3所述的高导热聚合物复合材料, 其特征在于: 所述热 固化处理为阶梯式热固化处理, 第一阶梯热固化处理的温度为 80-140 °C, 吋间为 0.5-2h; 第二阶梯热固化处理的温度为 140-160°C, 吋间为 0.5-2h; 第三阶梯热固化处理的温度为 160-200°C, 吋间为 0.5-2h。 一种高导热聚合物复合材料的制备方法, 包括如下步骤: The polymer is a polymer formed by heat curing of at least one liquid prepolymer of liquid epoxy resin, liquid cyanate, liquid bismaleimide, liquid polyimide prepolymer according to the right The high thermal conductivity polymer composite according to claim 3, wherein: the thermal curing treatment is a step thermal curing treatment, the first step thermal curing treatment temperature is 80-140 ° C, and the daytime is 0.5-2 h; The temperature of the second step heat curing treatment is 140-160 ° C, and the temperature between the turns is 0.5-2 h; the temperature of the third step heat curing treatment is 160-200 ° C, and the daytime is 0.5-2 h. A method for preparing a highly thermally conductive polymer composite material, comprising the steps of:
将氮化硼纳米片、 水与水溶性聚合物按照质量比为 1: ( 1-50) : 100 的比例进行混合处理, 得到混合物溶液; Boron nitride nanosheets, water and water-soluble polymer are mixed at a mass ratio of 1: (1-50): 100 to obtain a mixture solution;
将所述混合物溶液进行冷冻处理形成冰冻混合液, 并将所述冰冻混合 液进行冷冻干燥处理, 得到三维氮化硼前驱体; The mixture solution is subjected to a freeze treatment to form a frozen mixture, and the frozen mixture is subjected to freeze-drying treatment to obtain a three-dimensional boron nitride precursor;
将所述三维氮化硼前驱体进行烧结热处理, 得到三维氮化硼; 将所述三维氮化硼浸渍于液体预聚物中, 进行除气泡处理后进行热固 化处理, 得到高导热聚合物复合材料。 The three-dimensional boron nitride precursor is subjected to sintering heat treatment to obtain three-dimensional boron nitride; the three-dimensional boron nitride is immersed in a liquid prepolymer, and subjected to a heat removal treatment after defoaming treatment to obtain a high thermal conductive polymer composite. material.
根据权利要求 5所述的高导热聚合物复合材料, 其特征在于: 所述且 所述三维氮化硼的密度为 1.0~100 mg/cm3; 和 /或 The high thermal conductivity polymer composite according to claim 5, wherein: said three-dimensional boron nitride has a density of 1.0 to 100 mg/cm 3 ; and/or
所述三维氮化硼的孔径为 2~200μηι; 和 /或 The three-dimensional boron nitride has a pore diameter of 2 to 200 μm; and/or
所述液体预聚物聚合物为液体环氧树脂、 液体氰酸酯、 液体双马来酰 亚胺、 液体聚酰亚胺预聚物中的至少一种。 The liquid prepolymer polymer is a liquid epoxy resin, a liquid cyanate, a liquid bismalediol At least one of an imine, a liquid polyimide prepolymer.
[权利要求 7] 根据权利要求 6所述的高导热聚合物复合材料, 其特征在于: 所述热 固化处理为阶梯式热固化处理, 第一阶梯热固化处理的温度为 80-140 °C, 吋间为 0.5-2h; 第二阶梯热固化处理的温度为 140-160°C, 吋间为 0.5-2h; 第三阶梯热固化处理的温度为 160-200°C, 吋间为 0.5-2h。  [Claim 7] The high thermal conductive polymer composite according to claim 6, wherein: the thermal curing treatment is a step thermal curing treatment, and the temperature of the first step thermal curing treatment is 80-140 ° C, 0.5-2h for the second step; 140-160°C for the second step heat curing, 0.5-2h for the second step; 160-200°C for the third step heat curing treatment, 0.5-2h for the daytime .
[权利要求 8] 根据权利要求 5-7任一所述的制备方法, 其特征在于: 所述氮化硼纳 米片的直径为 100 nm~600 nm; 和 /或  [Claim 8] The preparation method according to any one of claims 5-7, wherein: the boron nitride nanosheet has a diameter of 100 nm to 600 nm; and/or
所述水溶性聚合物为聚乙烯醇、 聚乙二醇、 聚丙烯酰胺和聚乙烯吡咯 烷酮中的至少一种。  The water-soluble polymer is at least one of polyvinyl alcohol, polyethylene glycol, polyacrylamide, and polyvinylpyrrolidone.
[权利要求 9] 根据权利要求 5-7任一所述的制备方法, 其特征在于: 所述冷冻处理 的冷冻温度为 -20~-40°C, 冷冻吋间为 12~24h; 和 /或 所述冷冻干燥处理的真空度为 -20 Pa〜- 100Pa, 冷冻温度为 -50-0 °C; 和 /或  [Claim 9] The preparation method according to any one of claims 5 to 7, wherein: the freezing temperature of the freezing treatment is -20 to -40 ° C, and the freezing time is 12 to 24 hours; and/or The freeze-drying treatment has a vacuum of -20 Pa to -100 Pa and a freezing temperature of -50 to 0 ° C; and/or
所述烧结热处理的温度为 800-1200°C, 烧结吋间为 4-8h。  The sintering heat treatment temperature is 800-1200 ° C, and the sintering time is 4-8 h.
[权利要求 10] 如权利要求 1-4所述的高导热聚合物复合材料在电机领域、 电子封装 领域、 LED封装领域以及航天航空军事领域中的应用。  [Claim 10] The use of the highly thermally conductive polymer composite according to any of claims 1-4 in the field of electrical machinery, electronic packaging, LED packaging, and aerospace military.
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