WO2017034138A1 - Apparatus for manufacturing graphene film - Google Patents

Apparatus for manufacturing graphene film Download PDF

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Publication number
WO2017034138A1
WO2017034138A1 PCT/KR2016/006733 KR2016006733W WO2017034138A1 WO 2017034138 A1 WO2017034138 A1 WO 2017034138A1 KR 2016006733 W KR2016006733 W KR 2016006733W WO 2017034138 A1 WO2017034138 A1 WO 2017034138A1
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WO
WIPO (PCT)
Prior art keywords
graphene
deposition chamber
metal film
roller
chamber
Prior art date
Application number
PCT/KR2016/006733
Other languages
French (fr)
Korean (ko)
Inventor
김용기
Original Assignee
주식회사 참트론
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from KR1020150121002A external-priority patent/KR101790565B1/en
Priority claimed from KR1020150127075A external-priority patent/KR101801258B1/en
Application filed by 주식회사 참트론 filed Critical 주식회사 참트론
Publication of WO2017034138A1 publication Critical patent/WO2017034138A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/08Web-winding mechanisms
    • B65H18/10Mechanisms in which power is applied to web-roll spindle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H20/00Advancing webs
    • B65H20/02Advancing webs by friction roller
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/06Registering, tensioning, smoothing or guiding webs longitudinally by retarding devices, e.g. acting on web-roll spindle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/18Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
    • B65H23/188Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/26Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/22Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
    • C23C16/26Deposition of carbon only
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/455Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/04Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of carbon-silicon compounds, carbon or silicon

Definitions

  • the present invention relates to a graphene film manufacturing apparatus, and more particularly, to maintain a constant tension in the manufacturing process of the graphene film to protect the graphene film, and to more effectively deposit graphene on the catalytic metal film, It relates to a graphene film manufacturing apparatus that is easy to cool the pin deposited film.
  • graphene is a material in which carbon is connected to each other in a hexagonal shape to form a honeycomb two-dimensional planar structure, and its thickness is very thin and transparent, and has great electrical conductivity. Attempts have been made to apply graphene to transparent displays or flexible displays using these features.
  • the transfer film is formed on one surface of the catalyst metal film on which graphene is formed while transferring the catalyst metal film in one direction in a roll-to-roll method for mass production. It is described with respect to the step of forming, and the mechanical configuration required for each step has been described.
  • a winding roller and a winding roller for winding and transporting a catalyst metal film, and a graphene formation space for supplying a carbon supply gas to the catalyst metal film and depositing graphene are described.
  • graphene is manufactured by chemical vapor deposition (CVD), thermochemical vapor deposition (TCVD), rapid thermal chemical vapor deposition (RTCVD), and the like, and the catalytic metal film passes through the graphene forming space and continuously produces graphene.
  • CVD chemical vapor deposition
  • TCVD thermochemical vapor deposition
  • RTCVD rapid thermal chemical vapor deposition
  • the vacuum state of the graphene formation space must be maintained, which is not mentioned in the above-mentioned patent configuration.
  • the problem to be solved by the present invention in view of the above problems, in the manufacturing apparatus for producing a graphene film in a roll-to-roll method, the movement of air or gas between the deposition chamber and the surrounding chamber for depositing graphene By minimizing, it is possible to maintain the vacuum state of each chamber, to provide a graphene film manufacturing apparatus that can prevent the foreign material from entering.
  • Another problem to be solved by the present invention is to provide a graphene film manufacturing apparatus is attached to the protective film to prevent damage to the graphene deposited and to protect the graphene.
  • Another object of the present invention is to provide a graphene film manufacturing apparatus capable of dispersing the force acting between each chamber.
  • Another object of the present invention is to provide a graphene film production apparatus that can lower the temperature of the film in the process of discharging the film is deposited graphene.
  • Another problem to be solved by the present invention is to provide a graphene film manufacturing apparatus that can prevent the phenomenon that the catalytic metal film on which graphene is deposited sag by its own weight.
  • Another problem to be solved by the present invention is to provide a graphene film manufacturing apparatus for allowing the catalytic metal film to be wound while maintaining a constant tension.
  • the present invention is a graphene film manufacturing apparatus for depositing graphene while transferring the catalytic metal film in a roll-to-roll method, the catalyst metal film rolled on the unloading bobbin
  • An upper roll chamber for supplying to the deposition chamber;
  • a deposition chamber connected to the upper roll chamber and having graphene deposited on the catalyst metal film;
  • a lower roll chamber connected to the deposition chamber, in which a catalytic metal film on which graphene is deposited is rolled on a loading bobbin;
  • the upper roll chamber in the present invention the upper roll chamber body; An unloading bobbin seated on a rotating roller mounted inside the upper roll chamber body to unload a catalyst metal film; A first guide roller positioned in front of the unloading bobbin and configured to guide the catalytic metal film supplied from the unloading bobbin; A feed roller positioned in front of the first guide roller and configured to supply the catalyst metal film supplied from the first guide roller to the deposition chamber while maintaining a constant tension; And a vacuum pump mounted on an outer side of the upper roll chamber body to maintain a degree of vacuum inside the upper roll chamber body.
  • the feed roller is composed of a driving roller driven by a motor, and an adhesion roller for engaging the driving roller and giving a constant tension to the catalytic metal film.
  • the driving roller cools the catalyst metal film by introducing and discharging the coolant into the roller, and the contact roller may be in close contact with the driving roller by a constant elastic force to give a constant tension to the catalyst metal film.
  • Deposition chamber of the present invention the deposition chamber body connected to the upper roll chamber in the lower portion of the upper roll chamber;
  • a heater unit mounted inside the deposition chamber body and configured to deposit graphene on the catalyst metal film in front and rear of the catalyst metal film supplied from the upper roll chamber;
  • a shield plate mounted inside the deposition chamber to prevent heat generated from the heater part from being transferred to the chamber body;
  • a process gas supply pipe mounted to an outside of the deposition chamber body and configured to inject a process gas into the deposition chamber body;
  • a process gas exhaust pipe mounted to an outside of the deposition chamber body and configured to discharge the process gas from the inside of the deposition chamber body;
  • a vacuum pump mounted on an outside of the deposition chamber body to maintain a degree of vacuum inside the chamber body.
  • the heater portion of the deposition chamber may be formed of a zigzag heating plate and disposed on the front and rear surfaces of the catalytic metal film, or may be formed of a surface heating plate and disposed on the front and rear surfaces of the catalytic metal film.
  • the heating plate may be formed of tungsten, graphite, silicon carbide or carbon nanotubes.
  • the shield plate may be formed by overlapping the metal plate, it may be composed of a molybdenum plate adjacent to the catalytic metal film, and at least one stainless plate laminated at a predetermined interval from the rear surface of the molybdenum plate.
  • the outermost plate formed of the stainless plate may be formed by bending the edge of the plate to the inside or the outside.
  • the door is formed in front or rear of the deposition chamber body, it is possible to maintain the inside of the deposition chamber body.
  • a shield plate is formed inside the door.
  • the shield plate is composed of a molybdenum plate adjacent to the catalytic metal film and at least one stainless plate laminated at a predetermined interval from the rear surface of the molybdenum plate.
  • the deposition chamber body of the present invention is vertically connected to the upper roll chamber and the lower roll chamber, and the catalytic metal film is moved from the top to the bottom of the deposition chamber body to deposit graphene.
  • the lower roll chamber in the present invention the lower roll chamber body connected to the deposition chamber at the bottom of the deposition chamber;
  • a second guide roller mounted inside the lower roll chamber body to change a direction of the catalytic metal film supplied from the deposition chamber;
  • a third guide roller mounted below the second guide roller to prevent a sharp angle change by the second guide roller;
  • a protective film bobbin mounted on one side of the third guide roller and having a protective film wound around the graphene deposited on the catalytic metal film;
  • a first film attachment roller and a second film attachment roller for attaching the protective film to the catalytic metal film on which the graphene is deposited;
  • a winding bobbin on which the catalytic metal film on which the graphene is deposited is wound, and a winding roller for winding the catalytic metal film on the loading bobbin with a constant tension.
  • cooling water is introduced into and discharged from the inside of the roller to cool the catalytic metal film.
  • the winding roller of the present invention is mounted on the drive shaft of the drive motor and is driven, characterized in that it is a tension holding roller that does not rotate even when the drive motor is operated above a certain tension.
  • any one side of the upper roll chamber and the lower roll chamber is characterized in that the door is mounted.
  • the upper roll chamber or the lower roll chamber is characterized in that it is mounted to be elastically supported on the frame.
  • the present invention can maintain the degree of vacuum in each chamber to prevent the movement of air flow between each chamber can improve the process stability, there is an effect that can ensure the reliability of graphene manufacturing.
  • the present invention by maintaining a constant tension, has the effect of preventing damage to the catalytic metal film deposited graphene.
  • each chamber is supported by an elastic member, it is possible to minimize the load acting on each other, and has the effect of preventing the deformation or damage of the chamber due to the expansion of the volume due to the thermal change, and the like. .
  • the present invention by attaching a protective film on one surface of the deposited graphene film, there is an effect that can prevent the graphene is damaged during storage or transportation of the film.
  • the present invention has an effect that can prevent the damage to the graphene by preventing the catalyst metal film from sagging due to its own weight because the chamber is formed upright.
  • the present invention has the advantage that the heater portion of the deposition chamber can be formed in a zig-zag-shaped planar heating plate is easy to install and can be installed in close proximity to the catalytic metal film to increase the thermal efficiency.
  • the shield plate is formed in the deposition chamber body, heat is prevented from being radiated to the outside and heat is reflected from the inside, thereby increasing the deposition efficiency of graphene on the catalytic metal film.
  • the present invention has the advantage that the maintenance in the chamber body is easy because the door is formed in front or rear of the chamber body.
  • the present invention has an effect that can prevent the damage to the graphene by preventing the catalyst metal film from sagging due to its own weight because the chamber is formed upright.
  • FIG. 1 is an overall perspective view of a graphene film manufacturing apparatus according to a preferred embodiment of the present invention.
  • Figure 2 is a front side perspective view of the upper roll chamber which is a preferred embodiment of the present invention.
  • FIG. 3 is a rear side perspective view of FIG. 2;
  • FIG. 4 is a side perspective view of FIG. 2;
  • FIG. 5 is a perspective view of the fixing support of the upper roll chamber of FIG.
  • Figure 6 is a perspective view of the door opening of the deposition chamber of a preferred embodiment of the present invention.
  • Figure 7 is a rear side perspective view of the door of the deposition chamber of Figure 6 opened.
  • FIG. 8 is a perspective view of a state in which the door of FIG. 6 is removed.
  • FIG. 9 is a front side perspective view of a state in which the door of FIG. 6 is removed.
  • FIG. 10 is a front side perspective view of a lower roll chamber which is a preferred embodiment of the present invention.
  • FIG. 11 is a perspective view of a state in which the door of the lower roll chamber of FIG. 10 is removed.
  • FIG. 12 is a rear side perspective view of FIG. 10;
  • FIG. 13 is a perspective view of the fixing support of the lower roll chamber of FIG.
  • the catalytic metal rolled on an unloading bobbin
  • An upper roll chamber for supplying a film to the deposition chamber;
  • a deposition chamber connected to the upper roll chamber and having graphene deposited on the catalyst metal film;
  • a lower roll chamber connected to the deposition chamber, in which a catalytic metal film on which graphene is deposited is rolled on a loading bobbin;
  • FIG. 1 is an overall perspective view of a graphene film manufacturing apparatus according to a preferred embodiment of the present invention
  • Figure 2 is a front side perspective view of the upper roll chamber which is a preferred embodiment of the present invention
  • Figure 3 is a rear side perspective view of Figure 2
  • Figure 4 is a side perspective view of Figure 2
  • Figure 5 is a perspective view of the fixing support of the upper roll chamber of Figure 2
  • Figure 6 is a perspective view of the door of the deposition chamber of the preferred embodiment of the present invention opened
  • Figure 7 6 is a rear side perspective view of the door of the deposition chamber of FIG. 6
  • FIG. 8 is a perspective view of the door of FIG. 6
  • FIG. 9 is a front side perspective view of the door of FIG. 6, and FIG.
  • FIG. 11 is a perspective view of the lower roll chamber of FIG. 10 with the door removed
  • FIG. 12 is a rear side perspective view of FIG. 10
  • FIG. 13 is a lower roll of FIG. 10.
  • the graphene film manufacturing apparatus 1 includes an upper roll chamber 100 mounted on an upper portion of the frame 10 and a deposition chamber mounted on the frame 10 below the upper roll chamber 100. And a lower roll chamber 300 mounted on the lower frame 10 of the deposition chamber 200.
  • Frame 10 is a box-shaped configuration connected to the channel, each chamber is fixed to each chamber from the top to the bottom.
  • the upper roll chamber 100 includes a chamber body 101, a rotating roller 113 mounted inside the chamber body 101, and a catalyst metal rotated while being mounted on the rotating roller 113.
  • Unloading bobbin 112 for supplying the film 20, the rotary roller support 114 for supporting the rotation of the rotary roller 113, and the tension to the catalyst metal film 20 in front of the unloading bobbin 112 To supply the first guide roller 115 and the catalyst metal film 20 supplied from the first guide roller 115 to the deposition chamber in front of the first guide roller 115 to give a predetermined tension. It consists of a roller 120.
  • the door 130 is required to maintain the inner configuration of the chamber body 101 and to replace the unloading bobbin 112 on which the catalytic metal film 20 is rolled.
  • a fixing support 102 for fixing the upper roll chamber 100 to the frame 10 is attached to the outside of the chamber body 101.
  • holes 109a and 109b and service holes 109c and 109d connected to the vacuum pump are provided to maintain the inside of the chamber under vacuum.
  • the supply roller 120 is composed of a driving roller 121 and the contact roller 123.
  • the driving roller 121 is fixedly supported by the driving roller support 122, and the contact roller 123 is installed to push the contact roller 123 toward the driving roller 121 so as to be in close contact with the drive roller 121. .
  • the contact roller 123 is fixed on both sides of the roller rotation support 124, both ends of the rotation support 124 is fixed to the axis of rotation 126, the axis of rotation 126 is supported on both sides of the axis of rotation shaft 125 It is fixed to be able to rotate by the rotary shaft 126, the rotary shaft support 125 is fixed to the upper surface of the shaft fixing plate 127 to support the rotary shaft 126.
  • one side is connected to the shaft fixing plate 127 and the other side is equipped with an elastic member 128 connected to the contact roller rotating support 124, the contact roller 123 by the elastic member 128 drive roller 121 ) To make it more tight.
  • partition wall 111 may be installed between the first guide roller 115 and the supply roller 120 to block the supply of heat to some extent.
  • a hole is formed between the dividing walls 111, and the catalyst metal film 20 is supplied to the supply roller 120 through the first guide roller 115.
  • the back side of the upper roll chamber 100 is shown.
  • the motor 104 for driving the driving roller 121, the rotating disk 105 connected to the motor 104 and the belt, and the driving roller through the central portion of the rotating disk 105 A cooling water supply pipe 106 connected to the inside of the 121 and a driving roller support shaft 107 for supporting the driving roller 121 are provided.
  • the rotating disk 105 is mounted on the driving roller support shaft 107, and the rotating disk 105 is linked with the driving roller 121 to transmit the rotational force of the motor to the driving roller 105.
  • the rotation speed of the motor may be reduced according to the diameter of the rotating disk 105.
  • Cooling water is supplied into the driving roller 121 through the cooling water supply pipe 106, and the cooling water cools the driving roller 121, and the driving roller 121 contacts the driving roller 121 with a catalytic metal film ( 20) to cool.
  • the rotating roller support shaft 108 is formed on the rear side for supporting and easy replacement of the rotating roller 113 on which the unloading bobbin 112 is mounted.
  • FIG. 4 is a view seen from the rear side in the state in which the door is opened.
  • one side of the door 130 is fixed to the chamber body 101, the other side is connected to the hinge 134 is fixed to the door 130, the other side of the door 130 is a fastener
  • a formed lock knob 133 is provided to be fixed to the chamber body 101.
  • the front of the door 130, the sight glass (132a, 132b) is mounted so that the worker can see the inside. Since other configurations are the same as those described above, repeated descriptions will be omitted.
  • the fixed support 102 is mounted to the frame 10, and the fixed support 102 receives the load of the upper roll chamber 100 as it is. Therefore, the load acting on the fixed support 102 is transferred to the frame as it is, the fixed support 102 is fixed to the frame elastic to be elastically supported in consideration of the torsion caused by the load or deformation due to thermal stress, etc.
  • the member 102-1 is mounted together.
  • the fixing support 102 has a hole formed in the fixing support so that the bolt 102-2 is mounted. As the bolt 102-2 rotates, the upper roll chamber 100 is connected to the frame 10 by a screw thread. In the spaced apart state, the load is supported by the bolt 102-2 and the spring 102-1, which is an elastic member.
  • any one of the bolts may be mounted without being threaded to serve as a guide for the spring.
  • the figure shows a pair of bolts and a spring on both sides.
  • the deposition chamber 200 includes a chamber body 201, a catalyst metal film through hole 202 formed in an upper surface of the chamber body 201, and both sides of the chamber body 201.
  • FIG. 7 is a perspective view of the back side of the deposition chamber 200.
  • a pair of supply pipes 208a for injecting process gas into the back side of the chamber body 201 and process gas exhaust pipes 208b exhausted after being deposited on the catalytic metal film are provided. Accordingly, a plurality of process gas supply pipes and exhaust pipes may be formed.
  • a plurality of process gas supply pipes 208a and exhaust pipes 208b are formed.
  • a pair of vacuum exhaust holes 203a and 203b for exhausting the vacuum pump are formed, and a plurality of service holes 203c, 203d, 203e and 203f are formed.
  • a fixing support 206 for fixing to the frame 10 is mounted at the lower end of the chamber body 201, and the fixing support 206 is fixed to the frame using bolts or the like.
  • Cooling water flow pipes 204 are formed on the top and bottom and side surfaces of the chamber body 201. By forming the coolant flow pipe 204, the heat is transferred to the outside to prevent damage to the operator, such as burns.
  • the coolant flow pipe 204 is connected to the coolant supply pipe 204a and the discharge pipe 204b.
  • the doors 220a and 220b are formed at both sides of the chamber body 201. By forming the doors at both sides, maintenance in the chamber body can be made more smoothly. Looking at the configuration of the door 220a, the door body 221a, the sight glass (224-1a, 224-2a) formed up and down on the door body 221a, and one side is attached to the chamber body 201 and the other The sides of the hinges 225-1a and 225-2a attached to the door body 221a, the locking handle 223a for opening and closing the door body 221a to the chamber body 201, and the locking handle 223a. It consists of the clamps 222-1a and 222-2a formed in the edge part.
  • Said sight glasses 224-1a and 224-2a refer to glass that allows the inside to be viewed from the side.
  • the shield plate 230a is formed inside the door body 221a, and the shield plate 230b is formed on the door 220b on the other side.
  • FIG. 8 is a perspective view of a state in which a door is removed from the deposition chamber 200. Looking at the reference numerals that are not described as shown in the drawings, the lifting lug 205 attached to the side of the chamber body 201, and the clamping fasteners 207 to which the clamps 222-1 and 222-2 are fixed. Is further shown. Since other configurations have been described with reference to FIGS. 6 and 7, detailed descriptions thereof will be omitted.
  • the heater unit 250 includes a heater fixing rod 253 for supplying main power, power connection units 252a and 252b to which power is connected from the main power supply unit 253, and a power connection unit (
  • the heater 251 is connected to the 252a and 252b.
  • the heater fixing rod 253 may be formed of stainless or graphite (Graphite) rod.
  • the heater fixing rod 253 should be insulated with silicon (SiC). That is, the insulation should prevent the current flowing to the chamber body 201 through the heater fixing rod 253.
  • the heater 251 is formed on the front and rear surfaces of the catalytic metal film, and is formed up and down by a zig-zag type heating plate.
  • the heater 251 is configured as a zigzag heating plate having one end connected to the upper power connection part 252a in a plurality of forms and the other end connected to the lower power connection part 252b.
  • the heater 251 may also be formed in the form of a planar heating plate (not shown). That is, the heater 251 may be formed in the form of a planar heating plate to apply heat to the front and rear surfaces of the catalytic metal film 20.
  • the heating plate may be made of tungsten, graphite, graphite, silicon carbide, or carbon nanotubes.
  • the heater unit 250 is formed on both sides of the catalyst metal film 20 so that graphene from the process gas can be easily deposited on the catalyst metal film.
  • the heater 250 heats the inside of the deposition chamber at a temperature of 1000 to 1500 ° C.
  • the heater unit 250 heats the catalyst metal film 20 at a temperature of 1000 to 1500 ° C. in proximity to the front and rear surfaces of the catalyst metal film 20.
  • Shield plates 210a, 210b, 230a, 230b, 240a and 240b are formed on the top, bottom, left, and right sides of the zigzag heater 251 of the heater unit 250.
  • Shield plate supports 211a and 211b for supporting the shield plates 210a and 210b are mounted on the back side of the shield plates 210a and 210b, and the other side of the shield plate supports 211a and 211b is chamber body 201. It is mounted inside of.
  • the shield plates 210a, 210b, 230a, 230b, 240a, and 240b are configured in such a manner that a plurality of layers are stacked at predetermined intervals.
  • the shield plates 210a, 210b, 230a, 230b, 240a, and 240b include a molybdenum plate adjacent to the catalytic metal film and one or more stainless plates stacked at predetermined intervals on the rear surface of the molybdenum plate.
  • the outermost stainless plate can be bent inward or outward to prevent deformation by heat.
  • the chamber body fixing support 206 mounted at the bottom of the chamber body 201 is mounted to the frame, and thus the deposition chamber 200 is fixed to the frame.
  • the molybdenum plate it is also possible to use a metal having a high melting point as with molybdenum.
  • the lower roll chamber 300 includes a chamber body 301, a door 330 formed on the front surface of the chamber body 301, and a lower side formed on both sides of the chamber body 301.
  • the roll chamber fixing support 302, the hinge 334 is connected to the door 330 and the chamber body 301, and the sight glass 305 is formed on the side of the chamber body 301.
  • the door 330 is composed of a door body 331, the sight glass (332a, 332b) formed in the door body 331, the locking handle 333, the locking handle 333 is the chamber body 301
  • the lock handle is fixed to the fixing portion 303, the door 330 is opened when the lock is released.
  • a sight glass 304 may be further formed below the chamber body 301.
  • FIG. 11 illustrates a configuration mounted in the chamber body 301.
  • the second guide roller 311 for changing the direction of the catalytic metal film 20, the third guide roller 312 for preventing sudden change of direction by the second guide roller 311, and graphene are deposited.
  • Protective film bobbin 321, the protective film for protecting the catalytic metal film is rolled, the protective film bobbin roller 321 for the protective film bobbin 321 is mounted and rotated, the protective film rotary roller 320 And a support film 322 for supporting the rotation thereof, a first film attachment roller 313 and a second film attachment roller 315 for attaching the protective film 30 to the catalyst metal film 20, and a protective film 30.
  • the protective film rotating roller 320 is rotatably supported by the protective film rotating roller support 322, and the winding roller 323 is rotatably supported by the winding roller support 325.
  • vacuum tube connecting holes 305a and 305b are further formed to be connected to the vacuum pump for evacuating, and the remaining holes 305c and 305d serve as service holes.
  • FIG. 12 is a rear side view of the chamber body 301.
  • a cooling water supply pipe 307-1 through which the cooling water is supplied is inserted into the rear end of the second guide roller 311 to supply the cooling water to the second guide roller 311.
  • the supplied cooling water cools the catalytic metal film 20.
  • a second guide roller rotating support 307-2 that rotatably supports the second guide roller 311 to the outside of the cooling water supply pipe 307-1 is mounted outside the chamber body 301.
  • the motor 309-1 formed outside the center of the chamber body 301 drives the first film attachment roller 313, and the motor 309-1 is fixedly supported by the motor support 309-4.
  • the motor 309-1 is connected to the rotating disk 309-3, which is connected by a belt, and may perform a deceleration function according to the diameter of the rotating disk 309-3.
  • the first film attachment roller 313 is rotated by the rotation of the rotating disk 309-3.
  • the take-up roller 323 is mounted to the drive shaft of the drive motor is driven, but is configured as a tension holding roller that does not rotate even when the drive motor is operated above a certain tension.
  • the motor 308-1 is interlocked with the take-up roller 323 by the belt 308-2, and the tension holding device 308 to prevent the tension roller from acting on the take-up roller 323 above a certain level. -3) is mounted. That is, the tension holding device 308-3 rotates in conjunction with the motor 308-1 and the belt 308-2.
  • the motor 308-1 and the tension holding device 308-3 are fixed to the fixed support plate 308-4.
  • the fixed support 302 is mounted to the frame 10, and the fixed support 302 receives the load of the lower roll chamber 300 as it is. Therefore, the load acting on the fixed support 302 is transmitted to the frame as it is, the fixed support 302 is fixed to the frame 10 to be elastically supported in consideration of the torsion caused by the load or deformation due to thermal stress, etc.
  • the elastic member 302-1 is mounted together to be able to.
  • the fixing support 302 is a hole is formed in the fixing support 302 is mounted bolt 302-2, the lower roll chamber 300 by the thread as the bolt 302-2 rotates the frame ( 10), and in the spaced state, the load is supported by the bolt 302-2 and the spring 302-1 which is an elastic member.
  • any one of the bolts may be mounted without being threaded to serve as a guide for the spring.
  • the figure shows a pair of bolts and a spring on both sides.
  • the present invention is to protect the graphene film by maintaining a constant tension in the manufacturing process of the graphene film, it is possible to more effectively deposit the graphene on the catalytic metal film, graphene film is easy to cool the graphene film deposited
  • the present invention relates to a manufacturing apparatus and is an invention having high industrial applicability.

Abstract

The present invention relates to an apparatus for manufacturing a graphene film and, more particularly, to an apparatus for manufacturing a graphene film which deposits graphene while transferring a catalytic metal film in a roll-to-roll manner, comprising: an upper roll chamber for supplying a catalytic metal film rolled onto an unloading bobbin to a deposition chamber; a deposition chamber connected to the upper roll chamber to deposit graphene on the catalytic metal film; a lower roll chamber connected to the deposition chamber to roll the graphene-deposited catalytic metal film onto a loading bobbin; and a frame to which each of the chambers are fixed.

Description

그래핀 필름 제조장치Graphene Film Manufacturing Equipment
본 발명은 그래핀 필름 제조장치에 관한 것으로, 더 상세하게는 그래핀 필름의 제조과정에서 일정한 장력을 유지하여 그래핀 필름을 보호하고, 촉매금속필름에 그래핀을 보다 효과적으로 증착할 수 있으며, 그래핀이 증착된 필름의 냉각이 용이한 그래핀 필름 제조장치에 관한 것이다.The present invention relates to a graphene film manufacturing apparatus, and more particularly, to maintain a constant tension in the manufacturing process of the graphene film to protect the graphene film, and to more effectively deposit graphene on the catalytic metal film, It relates to a graphene film manufacturing apparatus that is easy to cool the pin deposited film.
일반적으로 그래핀(Graphene)은 탄소가 육각형의 형태로 서로 연결되어 벌집 모양의 2차원 평면 구조를 이루는 물질이며, 그 두께가 매우 얇고 투명하며, 전기전도성이 매우 큰 특징이 있다. 이러한 특징을 이용하여 그래핀을 투명 디스플레이 또는 플렉시블(flexible) 디스플레이에 적용하려는 시도가 이루어지고 있다.In general, graphene is a material in which carbon is connected to each other in a hexagonal shape to form a honeycomb two-dimensional planar structure, and its thickness is very thin and transparent, and has great electrical conductivity. Attempts have been made to apply graphene to transparent displays or flexible displays using these features.
종래 그래핀 필름의 제조방법은 공개특허 10-2012-0111659호(그래핀을 포함하는 필름 제조 방법, 2012년 10월 10일 공개)에 기재되어 있다. Conventional graphene film production method is described in Korean Patent Publication No. 10-2012-0111659 (film manufacturing method including graphene, published October 10, 2012).
위의 공개특허에서는 대량생산을 위하여 롤-투-롤(Roll to Roll) 방식으로 일방향으로 촉매금속필름을 이송하면서, 그래핀을 형성하고, 그래핀이 형성되지 않은 촉매금속필름의 일면에 전사필름을 형성하는 단계에 대하여 기재되어 있으며, 각 단계별로 필요한 기구적인 구성에 대하여 설명이 되어 있다.In the above published patent, the transfer film is formed on one surface of the catalyst metal film on which graphene is formed while transferring the catalyst metal film in one direction in a roll-to-roll method for mass production. It is described with respect to the step of forming, and the mechanical configuration required for each step has been described.
구체적으로 촉매금속필름을 권취하고 이송하기 위한 권취롤러 및 이송롤러와, 그 촉매금속필름에 탄소 공급 가스를 공급하여 그래핀을 증착하는 그래핀 형성 공간 등이 기재되어 있다.Specifically, a winding roller and a winding roller for winding and transporting a catalyst metal film, and a graphene formation space for supplying a carbon supply gas to the catalyst metal film and depositing graphene, are described.
그러나 그래핀의 제조는 화학적기상증착(CVD), 열화학적기상증착(TCVD), 급속 열화학기상증착(RTCVD) 등을 이용하는 것으로, 촉매금속필름이 그 그래핀 형성공간을 통과하여 연속적인 그래핀 제조가 가능하도록 하기 위해서는, 그 그래핀 형성공간의 진공상태가 유지되어야 하는데, 위의 공개특허에는 이러한 기술적 구성에 대하여 언급되어 있지 않다.However, graphene is manufactured by chemical vapor deposition (CVD), thermochemical vapor deposition (TCVD), rapid thermal chemical vapor deposition (RTCVD), and the like, and the catalytic metal film passes through the graphene forming space and continuously produces graphene. In order to be possible, the vacuum state of the graphene formation space must be maintained, which is not mentioned in the above-mentioned patent configuration.
이러한 장치를 이용하게 되면, 기상증착법으로 형성되는 그래핀의 형성이 어렵게 되며, 이물의 유입 등에 의한 공정불량이 발생하게 되는 문제점을 충분히 예측할 수 있다. 또한, 증착챔버가 수평으로 놓여 증착챔버 내의 촉매금속필름에 증착되는 그래핀에 손상이 발생될 가능성이 있다.When such a device is used, it is difficult to form graphene formed by vapor deposition, and it is possible to sufficiently predict a problem that a process defect occurs due to inflow of foreign matter. In addition, there is a possibility that damage occurs to the graphene deposited on the catalytic metal film in the deposition chamber because the deposition chamber is horizontal.
상기와 같은 문제점을 감안한 본 발명이 해결하고자 하는 과제는, 롤-투-롤 방식으로 그래핀 필름을 제조하는 제조장치에서, 그래핀을 증착하는 증착챔버와 그 주변 챔버 간에 공기 또는 가스의 이동을 최소화하여, 챔버 각각의 진공상태를 유지할 수 있으며, 이물이 유입되는 것을 방지할 수 있는 그래핀 필름 제조장치를 제공함에 있다.The problem to be solved by the present invention in view of the above problems, in the manufacturing apparatus for producing a graphene film in a roll-to-roll method, the movement of air or gas between the deposition chamber and the surrounding chamber for depositing graphene By minimizing, it is possible to maintain the vacuum state of each chamber, to provide a graphene film manufacturing apparatus that can prevent the foreign material from entering.
아울러 본 발명이 해결하고자 하는 다른 과제는, 증착된 그래핀의 손상을 방지하고 그래핀을 보호하기 위한 보호필름이 부착되는 그래핀 필름 제조장치를 제공함에 있다.In addition, another problem to be solved by the present invention is to provide a graphene film manufacturing apparatus is attached to the protective film to prevent damage to the graphene deposited and to protect the graphene.
또한, 본 발명이 해결하고자 하는 다른 과제는, 각 챔버 상호 간에 작용하는 힘을 분산할 수 있는 그래핀 필름 제조장치를 제공함에 있다.In addition, another object of the present invention is to provide a graphene film manufacturing apparatus capable of dispersing the force acting between each chamber.
또한 본 발명이 해결하고자 하는 다른 과제는, 그래핀이 증착된 필름을 배출하는 과정에서 필름의 온도를 낮출 수 있는 그래핀 필름 제조장치를 제공함에 있다.In addition, another object of the present invention is to provide a graphene film production apparatus that can lower the temperature of the film in the process of discharging the film is deposited graphene.
또한, 본 발명이 해결하고자 하는 다른 과제는, 그래핀이 증착되는 촉매금속필름이 자중에 의해 처지는 현상을 방지할 수 있는 그래핀 필름 제조장치를 제공함에 있다.In addition, another problem to be solved by the present invention is to provide a graphene film manufacturing apparatus that can prevent the phenomenon that the catalytic metal film on which graphene is deposited sag by its own weight.
또한, 본 발명이 해결하고자 하는 다른 과제는, 촉매금속필름이 일정한 장력을 유지하면서 권취될 수 있도록 하는 그래핀 필름 제조장치를 제공함에 있다.In addition, another problem to be solved by the present invention is to provide a graphene film manufacturing apparatus for allowing the catalytic metal film to be wound while maintaining a constant tension.
또한, 본 발명이 해결하고자 하는 다른 과제는, 증착챔버에 공급되는 열을 효율적으로 이용하여 그래핀의 증착효율을 높일 수 있음과 아울러 증착된 그래핀의 손상을 방지할 수 있는 그래핀 필름 제조장치를 제공함에 있다.In addition, another problem to be solved by the present invention, by using the heat supplied to the deposition chamber efficiently graphene film production apparatus that can increase the deposition efficiency of the graphene and prevent the damage of the deposited graphene In providing.
상기의 목적을 달성하기 위해 본 발명은 롤-투-롤(roll to roll) 방식으로 촉매금속필름을 이송하면서 그래핀을 증착하는 그래핀 필름 제조장치에 있어서, 언로딩 보빈에 롤링된 촉매금속필름을 증착챔버로 공급하기 위한 상부 롤 챔버; 상기 상부 롤 챔버와 연결되어, 상기 촉매금속필름에 그래핀이 증착되는 증착 챔버; 상기 증착챔버와 연결되어, 그래핀이 증착된 촉매금속필름이 로딩 보빈에 롤링되는 하부 롤 챔버; 및 상기 각 챔버가 각각 고정되는 프레임;으로 이루어지는 것을 특징으로 하는 그래핀 필름 제조장치를 제공한다.In order to achieve the above object, the present invention is a graphene film manufacturing apparatus for depositing graphene while transferring the catalytic metal film in a roll-to-roll method, the catalyst metal film rolled on the unloading bobbin An upper roll chamber for supplying to the deposition chamber; A deposition chamber connected to the upper roll chamber and having graphene deposited on the catalyst metal film; A lower roll chamber connected to the deposition chamber, in which a catalytic metal film on which graphene is deposited is rolled on a loading bobbin; And a frame in which each chamber is fixed to each other.
본 발명에서 상부 롤 챔버는, 상부 롤 챔버바디; 상기 상부 롤 챔버바디 내측에 장착되는 회전롤러에 안착되어 촉매금속필름을 언로딩하는 언로딩 보빈; 상기 언로딩 보빈의 전방에 위치하여 상기 언로딩 보빈으로부터 공급되는 촉매금속필름을 가이드하기 위한 제1가이드롤러; 상기 제1가이드롤러의 전방에 위치하며 제1가이드 롤러에서 공급된 촉매금속필름을 일정한 장력을 유지하면서 증착 챔버로 공급하기 위한 공급롤러; 및 상기 상부 롤 챔버바디의 외측에 장착되어 상기 상부 롤 챔버바디 내측의 진공도를 유지하기 위한 진공펌프;로 구성되는 것을 특징으로 한다. 상기 공급롤러는, 모터에 의해 구동되는 구동롤러와, 상기 구동롤러와 맞물려 촉매금속필름에 일정한 장력을 주기 위한 밀착롤러로 구성된다. 구동롤러는 롤러 내측으로 냉각수가 유입 및 배출되어 촉매금속필름을 냉각하고, 밀착롤러는 구동롤러 측으로 일정한 탄성력에 의해 밀착되어 촉매금속필름에 일정한 장력을 줄 수 있다.The upper roll chamber in the present invention, the upper roll chamber body; An unloading bobbin seated on a rotating roller mounted inside the upper roll chamber body to unload a catalyst metal film; A first guide roller positioned in front of the unloading bobbin and configured to guide the catalytic metal film supplied from the unloading bobbin; A feed roller positioned in front of the first guide roller and configured to supply the catalyst metal film supplied from the first guide roller to the deposition chamber while maintaining a constant tension; And a vacuum pump mounted on an outer side of the upper roll chamber body to maintain a degree of vacuum inside the upper roll chamber body. The feed roller is composed of a driving roller driven by a motor, and an adhesion roller for engaging the driving roller and giving a constant tension to the catalytic metal film. The driving roller cools the catalyst metal film by introducing and discharging the coolant into the roller, and the contact roller may be in close contact with the driving roller by a constant elastic force to give a constant tension to the catalyst metal film.
본 발명의 증착챔버는, 상부 롤 챔버의 하부에서 상기 상부 롤 챔버와 연결되는 증착챔버바디; 상기 증착챔버바디 내측에 장착되며, 상기 상부 롤 챔버에서 공급되는 촉매금속필름의 전후방에서 상기 촉매금속필름에 그래핀을 증착하기 위한 히터부; 상기 증착챔버의 내측에 장착되며, 상기 히터부에서 발생한 열이 챔버바디 측으로 열전달되는 것을 막기 위한 쉴드판; 상기 증착챔버바디의 외측에 장착되어, 상기 증착챔버바디의 내측으로 공정가스를 주입하기 위한 공정가스 공급관; 상기 증착챔버바디의 외측에 장착되어, 상기 증착챔버바디의 내측에서 공정가스를 배출하기 위한 공정가스 배기관; 및 상기 증착챔버바디의 외측에 장착되어, 상기 챔버바디 내측의 진공도를 유지하기 위한 진공펌프;로 구성된다.Deposition chamber of the present invention, the deposition chamber body connected to the upper roll chamber in the lower portion of the upper roll chamber; A heater unit mounted inside the deposition chamber body and configured to deposit graphene on the catalyst metal film in front and rear of the catalyst metal film supplied from the upper roll chamber; A shield plate mounted inside the deposition chamber to prevent heat generated from the heater part from being transferred to the chamber body; A process gas supply pipe mounted to an outside of the deposition chamber body and configured to inject a process gas into the deposition chamber body; A process gas exhaust pipe mounted to an outside of the deposition chamber body and configured to discharge the process gas from the inside of the deposition chamber body; And a vacuum pump mounted on an outside of the deposition chamber body to maintain a degree of vacuum inside the chamber body.
본 발명에서 증착챔버의 히터부는, 지그재그형 발열판으로 형성되어 촉매금속필름의 전면과 배면에 배치되거나, 면상 발열판으로 형성되어 촉매금속필름의 전면과 배면에 배치될 수 있다. 발열판은, 텅스텐, 그라파이트, 탄화규소 또는 탄소나노튜브로 형성될 수 있다.In the present invention, the heater portion of the deposition chamber may be formed of a zigzag heating plate and disposed on the front and rear surfaces of the catalytic metal film, or may be formed of a surface heating plate and disposed on the front and rear surfaces of the catalytic metal film. The heating plate may be formed of tungsten, graphite, silicon carbide or carbon nanotubes.
본 발명에서 쉴드판은, 금속재 판이 겹쳐져 형성될 수 있는데, 촉매금속필름에 근접한 몰리브덴판과, 상기 몰리브덴 판의 후면에서 소정간격으로 하나 이상 적층되는 스테인레스 판으로 구성될 수 있다. 상기 스테인레스 판으로 형성된 최외각 판은, 판의 가장자리가 내측 또는 외측으로 절곡되어 형성될 수 있다.In the present invention, the shield plate may be formed by overlapping the metal plate, it may be composed of a molybdenum plate adjacent to the catalytic metal film, and at least one stainless plate laminated at a predetermined interval from the rear surface of the molybdenum plate. The outermost plate formed of the stainless plate may be formed by bending the edge of the plate to the inside or the outside.
본 발명에서 증착챔버바디의 전방 또는 후방에 도어가 형성되어, 증착챔버바디 내측의 유지보수할 수 있다. 또한, 도어 내측에는 쉴드판이 형성된다. 상기 쉴드판은, 촉매금속필름에 근접한 몰리브덴판과, 상기 몰리브덴 판의 후면에서 소정간격으로 하나 이상 적층되는 스테인레스 판으로 구성된다.In the present invention, the door is formed in front or rear of the deposition chamber body, it is possible to maintain the inside of the deposition chamber body. In addition, a shield plate is formed inside the door. The shield plate is composed of a molybdenum plate adjacent to the catalytic metal film and at least one stainless plate laminated at a predetermined interval from the rear surface of the molybdenum plate.
본 발명의 증착챔버바디는, 상부 롤 챔버와 하부 롤 챔버에 수직으로 연결되고, 촉매금속필름은 증착챔버바디의 상부에서 하부로 이동되면서 그래핀이 증착된다.The deposition chamber body of the present invention is vertically connected to the upper roll chamber and the lower roll chamber, and the catalytic metal film is moved from the top to the bottom of the deposition chamber body to deposit graphene.
본 발명에서 하부 롤 챔버는, 증착챔버의 하부에서 상기 증착챔버와 연결되는 하부 롤 챔버바디; 상기 하부 롤 챔버바디의 내측에 장착되어, 상기 증착챔버에서 공급된 촉매금속필름의 방향을 전환하기 위한 제2가이드롤러; 상기 제2가이드롤러에 의한 급격한 각도변환을 막기 위해, 상기 제2가이드롤러보다 아래에 장착되는 제3가이드롤러; 상기 제3가이드롤러의 일측에 장착되며, 상기 촉매금속필름에 증착된 그래핀을 보호하기 위한 보호필름이 감겨진 보호필름용 보빈; 상기 그래핀이 증착된 촉매금속필름에 상기 보호필름을 부착하기 위한 제1필름부착롤러와 제2필름부착롤러; 및 상기 그래핀이 증착된 촉매금속필름이 감겨지는 로딩 보빈과, 상기 로딩 보빈에 상기 촉매금속필름을 일정한 장력으로 권취하기 위한 권취롤러;로 구성된다.The lower roll chamber in the present invention, the lower roll chamber body connected to the deposition chamber at the bottom of the deposition chamber; A second guide roller mounted inside the lower roll chamber body to change a direction of the catalytic metal film supplied from the deposition chamber; A third guide roller mounted below the second guide roller to prevent a sharp angle change by the second guide roller; A protective film bobbin mounted on one side of the third guide roller and having a protective film wound around the graphene deposited on the catalytic metal film; A first film attachment roller and a second film attachment roller for attaching the protective film to the catalytic metal film on which the graphene is deposited; And a winding bobbin on which the catalytic metal film on which the graphene is deposited is wound, and a winding roller for winding the catalytic metal film on the loading bobbin with a constant tension.
본 발명의 제2가이드롤러는, 롤러 내측으로 냉각수가 유입 및 배출되어 촉매금속필름을 냉각할 수 있다.In the second guide roller of the present invention, cooling water is introduced into and discharged from the inside of the roller to cool the catalytic metal film.
본 발명의 권취롤러는, 구동모터의 구동축에 장착되어 구동되되, 일정한 장력 이상에서는 구동모터가 작동하는 경우라도 회전하지 않는 장력유지 롤러인 것을 특징으로 한다.The winding roller of the present invention is mounted on the drive shaft of the drive motor and is driven, characterized in that it is a tension holding roller that does not rotate even when the drive motor is operated above a certain tension.
본 발명에서 상부 롤 챔버 및 상기 하부 롤 챔버의 어느 일측에는 도어가 장착되는 것을 특징으로 한다.In the present invention, any one side of the upper roll chamber and the lower roll chamber is characterized in that the door is mounted.
본 발명에서 상부 롤 챔버 또는 하부 롤 챔버는 프레임에 탄성지지되도록 장착되는 것을 특징으로 한다.In the present invention, the upper roll chamber or the lower roll chamber is characterized in that it is mounted to be elastically supported on the frame.
본 발명은 각 챔버 내의 진공도가 유지될 수 있도록 하여 각 챔버 간의 기류의 이동을 방지할 수 있어 공정안정성을 향상시킬 수 있으며, 그래핀 제조의 신뢰성을 확보할 수 있는 효과가 있다.The present invention can maintain the degree of vacuum in each chamber to prevent the movement of air flow between each chamber can improve the process stability, there is an effect that can ensure the reliability of graphene manufacturing.
또한, 본 발명은 일정한 장력을 유지할 수 있도록 함으로써, 그래핀이 증착된 촉매금속필름의 손상을 방지할 수 있는 효과를 가진다.In addition, the present invention by maintaining a constant tension, has the effect of preventing damage to the catalytic metal film deposited graphene.
또한, 본 발명은 각 챔버가 탄성부재로 지지되기 때문에, 상호간에 작용하는 하중을 최소화할 수 있고, 열적 변화에 따른 부피의 팽창 등으로 인한 챔버의 변형이나 손상 등을 방지할 수 있는 효과를 가진다.In addition, the present invention is because each chamber is supported by an elastic member, it is possible to minimize the load acting on each other, and has the effect of preventing the deformation or damage of the chamber due to the expansion of the volume due to the thermal change, and the like. .
또한, 본 발명은 증착된 그래핀 필름의 일면에 보호필름을 부착함으로써, 필름의 보관 또는 운반시 그래핀이 손상되는 것을 방지할 수 있는 효과가 있다.In addition, the present invention by attaching a protective film on one surface of the deposited graphene film, there is an effect that can prevent the graphene is damaged during storage or transportation of the film.
또한, 본 발명은 챔버가 직립형으로 형성되기 때문에 촉매금속필름이 자중에 의해 처지는 것을 방지하여 그래핀의 손상을 방지할 수 있는 효과가 있다.In addition, the present invention has an effect that can prevent the damage to the graphene by preventing the catalyst metal film from sagging due to its own weight because the chamber is formed upright.
또한, 본 발명은 증착챔버의 히터부를 지그재그형 면상 발열판으로 형성할 수 있기 때문에 설치가 용이함과 아울러 촉매금속필름에 근접하여 설치할 수 있어서 열효율을 높일 수 있는 장점이 있다.In addition, the present invention has the advantage that the heater portion of the deposition chamber can be formed in a zig-zag-shaped planar heating plate is easy to install and can be installed in close proximity to the catalytic metal film to increase the thermal efficiency.
또한, 본 발명은 증착챔버 바디 내에 쉴드판이 형성되기 때문에, 열이 외부로 방사되는 것을 방지하고, 내부에서 열이 반사되기 때문에 촉매금속필름에 그래핀의 증착효율을 높일 수 있는 장점이 있다.In addition, since the shield plate is formed in the deposition chamber body, heat is prevented from being radiated to the outside and heat is reflected from the inside, thereby increasing the deposition efficiency of graphene on the catalytic metal film.
또한, 본 발명은 챔버바디의 전방 또는 후방에 도어가 형성되기 때문에 챔버바디 내의 유지보수가 용이하다는 장점을 가진다.In addition, the present invention has the advantage that the maintenance in the chamber body is easy because the door is formed in front or rear of the chamber body.
또한, 본 발명은 챔버가 직립형으로 형성되기 때문에 촉매금속필름이 자중에 의해 처지는 것을 방지하여 그래핀의 손상을 방지할 수 있는 효과가 있다.In addition, the present invention has an effect that can prevent the damage to the graphene by preventing the catalyst metal film from sagging due to its own weight because the chamber is formed upright.
도 1은 본 발명의 바람직한 실시예에 따른 그래핀 필름 제조장치의 전체 사시도.1 is an overall perspective view of a graphene film manufacturing apparatus according to a preferred embodiment of the present invention.
도 2는 본 발명의 바람직한 실시예인 상부 롤 챔버의 정면측 사시도.Figure 2 is a front side perspective view of the upper roll chamber which is a preferred embodiment of the present invention.
도 3은 도 2의 배면측 사시도.3 is a rear side perspective view of FIG. 2;
도 4는 도 2의 측면측 사시도.4 is a side perspective view of FIG. 2;
도 5는 도 2의 상부롤 챔버의 고정지지대에 대한 사시도.5 is a perspective view of the fixing support of the upper roll chamber of FIG.
도 6은 본 발명의 바람직한 실시예인 증착챔버의 도어를 개방한 사시도.Figure 6 is a perspective view of the door opening of the deposition chamber of a preferred embodiment of the present invention.
도 7은 도 6의 증착챔버의 도어를 개방한 배면 측 사시도.Figure 7 is a rear side perspective view of the door of the deposition chamber of Figure 6 opened.
도 8은 도 6의 도어를 제거한 상태의 사시도.8 is a perspective view of a state in which the door of FIG. 6 is removed.
도 9는 도 6의 도어를 제거한 상태의 정면측 사시도.9 is a front side perspective view of a state in which the door of FIG. 6 is removed.
도 10은 본 발명의 바람직한 실시예인 하부 롤 챔버의 정면측 사시도.10 is a front side perspective view of a lower roll chamber which is a preferred embodiment of the present invention.
도 11은 도 10의 하부 롤 챔버의 도어를 제거한 상태의 사시도.11 is a perspective view of a state in which the door of the lower roll chamber of FIG. 10 is removed.
도 12는 도 10의 배면측 사시도.12 is a rear side perspective view of FIG. 10;
도 13은 도 10의 하부 롤 챔버의 고정지지대에 대한 사시도.13 is a perspective view of the fixing support of the lower roll chamber of FIG.
본 발명의 실시를 위한 최선의 형태는, 롤-투-롤(roll to roll) 방식으로 촉매금속필름을 이송하면서 그래핀을 증착하는 그래핀 필름 제조장치에 있어서, 언로딩 보빈에 롤링된 촉매금속필름을 증착챔버로 공급하기 위한 상부 롤 챔버; 상기 상부 롤 챔버와 연결되어, 상기 촉매금속필름에 그래핀이 증착되는 증착 챔버; 상기 증착챔버와 연결되어, 그래핀이 증착된 촉매금속필름이 로딩 보빈에 롤링되는 하부 롤 챔버; 및 상기 각 챔버가 각각 고정되는 프레임;으로 이루어진다.Best Mode for Carrying Out the Invention In the graphene film production apparatus for depositing graphene while transferring a catalytic metal film in a roll-to-roll manner, the catalytic metal rolled on an unloading bobbin An upper roll chamber for supplying a film to the deposition chamber; A deposition chamber connected to the upper roll chamber and having graphene deposited on the catalyst metal film; A lower roll chamber connected to the deposition chamber, in which a catalytic metal film on which graphene is deposited is rolled on a loading bobbin; And a frame in which each of the chambers is fixed.
이하, 본 발명 그래핀 필름 제조장치에 대하여 첨부한 도면을 참조하여 상세히 설명한다.Hereinafter, the present invention graphene film manufacturing apparatus will be described in detail with reference to the accompanying drawings.
도 1은 본 발명의 바람직한 실시예에 따른 그래핀 필름 제조장치의 전체 사시도이고, 도 2는 본 발명의 바람직한 실시예인 상부 롤 챔버의 정면측 사시도이고, 도 3은 도 2의 배면측 사시도이고, 도 4는 도 2의 측면측 사시도이고, 도 5는 도 2의 상부롤 챔버의 고정지지대에 대한 사시도이고, 도 6은 본 발명의 바람직한 실시예인 증착챔버의 도어를 개방한 사시도이고, 도 7은 도 6의 증착챔버의 도어를 개방한 배면 측 사시도이고, 도 8은 도 6의 도어를 제거한 상태의 사시도이고, 도 9는 도 6의 도어를 제거한 상태의 정면측 사시도이고, 도 10은 본 발명의 바람직한 실시예인 하부 롤 챔버의 정면측 사시도이고, 도 11은 도 10의 하부 롤 챔버의 도어를 제거한 상태의 사시도이고, 도 12는 도 10의 배면측 사시도이고, 도 13은 도 10의 하부 롤 챔버의 고정지지대에 대한 사시도이다.1 is an overall perspective view of a graphene film manufacturing apparatus according to a preferred embodiment of the present invention, Figure 2 is a front side perspective view of the upper roll chamber which is a preferred embodiment of the present invention, Figure 3 is a rear side perspective view of Figure 2, Figure 4 is a side perspective view of Figure 2, Figure 5 is a perspective view of the fixing support of the upper roll chamber of Figure 2, Figure 6 is a perspective view of the door of the deposition chamber of the preferred embodiment of the present invention opened, Figure 7 6 is a rear side perspective view of the door of the deposition chamber of FIG. 6, FIG. 8 is a perspective view of the door of FIG. 6, and FIG. 9 is a front side perspective view of the door of FIG. 6, and FIG. Is a front side perspective view of a lower roll chamber, which is a preferred embodiment of FIG. 11, FIG. 11 is a perspective view of the lower roll chamber of FIG. 10 with the door removed, FIG. 12 is a rear side perspective view of FIG. 10, and FIG. 13 is a lower roll of FIG. 10. On the fixed support of the chamber It is a perspective view.
도 1은 본 발명의 실시예에 따른 그래핀 필름 제조장치에 대한 전체 사시도이다. 도면에 도시된 바와 같이, 그래핀 필름 제조장치(1)는 프레임(10)의 상부에 장착되는 상부 롤 챔버(100)와, 상부 롤 챔버(100) 하부의 프레임(10)에 장착되는 증착챔버(200)와, 증착챔버(200)의 하부 프레임(10)에 장착되는 하부 롤 챔버(300)로 구성된다. 프레임(10)은 채널로 연결된 박스형태의 구성으로, 각 채널에는 상부에서 하부로 각 챔버가 고정된다.1 is an overall perspective view of a graphene film manufacturing apparatus according to an embodiment of the present invention. As shown in the drawing, the graphene film manufacturing apparatus 1 includes an upper roll chamber 100 mounted on an upper portion of the frame 10 and a deposition chamber mounted on the frame 10 below the upper roll chamber 100. And a lower roll chamber 300 mounted on the lower frame 10 of the deposition chamber 200. Frame 10 is a box-shaped configuration connected to the channel, each chamber is fixed to each chamber from the top to the bottom.
도 2 내지 도 5는 본 발명에 따른 그래핀 필름 제조장치의 상부 롤 챔버(100)에 대한 도면이다. 도 2에 도시된 바와 같이, 상부 롤 챔버(100)는 챔버바디(101)와, 챔버바디(101) 내측에 장착되는 회전롤러(113)와, 회전롤러(113)에 장착되어 회전되면서 촉매금속필름(20)을 공급하는 언로딩 보빈(112)과, 회전롤러(113)의 회전을 지지하는 회전롤러 지지대(114)와, 언로딩 보빈(112)의 전방에서 촉매금속필름(20)에 장력을 주기 위한 제1가이드롤러(115)와, 제1가이드롤러(115)의 전방에서 제1가이드롤러(115)에서 공급된 촉매금속필름(20)에 일정 장력을 주면서 증착챔버로 공급하기 위한 공급롤러(120)로 구성된다. 챔버바디(101)의 내측 구성을 유지보수함과 아울러 촉매금속필름(20)이 롤링된 언로딩 보빈(112)을 교체하기 위해 도어(130)가 필요하다. 또한 챔버바디(101)의 외측에는 상부 롤 챔버(100)를 프레임(10)에 고정하기 위한 고정지지대(102)가 부착된다. 또한, 챔버 내부를 진공으로 유지하기 위해 진공펌프와 연결되는 홀(109a, 109b)과 서비스홀(109c, 109d)이 마련된다. 공급롤러(120)는 구동롤러(121)와 밀착롤러(123)로 구성된다. 구동롤러(121)는 구동롤러 지지대(122)에 의해 고정지지되고, 밀착롤러(123)는 구동롤러(121)와 밀착될 수 있도록 구동롤러(121) 측으로 밀착롤러(123)를 밀어주도록 설치된다. 따라서 밀착롤러(123)는 양측 롤러 회전지지대(124)에 축고정되고, 회전지지대(124)의 양측 단부는 회전축(126)에 축고정되며, 회전축(126)은 양측 회전축 지지대(125)에 축 고정되어 상기 회전축(126)에 의해 회전할 수 있게 되며, 회전축 지지대(125)는 축 고정판(127)의 상부면에 고정되어 회전축(126)을 지지하게 된다. 또한 상기 축 고정판(127)에 일측이 연결되고 타측은 밀착롤러 회전지지대(124)에 연결되는 탄성부재(128)가 장착되어, 탄성부재(128)에 의해 밀착롤러(123)가 구동롤러(121)에 더 밀착될 수 있도록 한다. 또한, 열이 공급되는 것을 어느 정도 차단하기 위해 분할벽(111)이 제1가이드롤러(115)와 공급롤러(120) 사이에 설치될 수 있다. 분할벽(111) 사이에 홀이 형성되어, 상기 제1가이드롤러(115)를 통해 공급롤러(120)로 촉매금속필름(20)이 공급된다.2 to 5 is a view of the upper roll chamber 100 of the graphene film manufacturing apparatus according to the present invention. As shown in FIG. 2, the upper roll chamber 100 includes a chamber body 101, a rotating roller 113 mounted inside the chamber body 101, and a catalyst metal rotated while being mounted on the rotating roller 113. Unloading bobbin 112 for supplying the film 20, the rotary roller support 114 for supporting the rotation of the rotary roller 113, and the tension to the catalyst metal film 20 in front of the unloading bobbin 112 To supply the first guide roller 115 and the catalyst metal film 20 supplied from the first guide roller 115 to the deposition chamber in front of the first guide roller 115 to give a predetermined tension. It consists of a roller 120. The door 130 is required to maintain the inner configuration of the chamber body 101 and to replace the unloading bobbin 112 on which the catalytic metal film 20 is rolled. In addition, a fixing support 102 for fixing the upper roll chamber 100 to the frame 10 is attached to the outside of the chamber body 101. In addition, holes 109a and 109b and service holes 109c and 109d connected to the vacuum pump are provided to maintain the inside of the chamber under vacuum. The supply roller 120 is composed of a driving roller 121 and the contact roller 123. The driving roller 121 is fixedly supported by the driving roller support 122, and the contact roller 123 is installed to push the contact roller 123 toward the driving roller 121 so as to be in close contact with the drive roller 121. . Therefore, the contact roller 123 is fixed on both sides of the roller rotation support 124, both ends of the rotation support 124 is fixed to the axis of rotation 126, the axis of rotation 126 is supported on both sides of the axis of rotation shaft 125 It is fixed to be able to rotate by the rotary shaft 126, the rotary shaft support 125 is fixed to the upper surface of the shaft fixing plate 127 to support the rotary shaft 126. In addition, one side is connected to the shaft fixing plate 127 and the other side is equipped with an elastic member 128 connected to the contact roller rotating support 124, the contact roller 123 by the elastic member 128 drive roller 121 ) To make it more tight. In addition, the partition wall 111 may be installed between the first guide roller 115 and the supply roller 120 to block the supply of heat to some extent. A hole is formed between the dividing walls 111, and the catalyst metal film 20 is supplied to the supply roller 120 through the first guide roller 115.
도 3에 도시된 바와 같이, 상부 롤 챔버(100)의 배면측이 도시되어 있다. 도면에 도시된 바와 같이, 구동롤러(121)의 구동을 위한 모터(104)와, 모터(104)와 밸트로 연결되는 회전디스크(105)와, 회전디스크(105) 중앙부를 관통하여 구동롤러(121)의 내부와 연결되는 냉각수 공급파이프(106)와, 구동롤러(121)를 지지하기 위한 구동롤러 지지축(107)이 마련된다. 구동롤러 지지축(107)에는 회전디스크(105)가 장착되고, 회전디스크(105)는 구동롤러(121)와 연동되어 모터의 회전력을 구동롤러(105)로 전달하게 된다. 회전디스크(105)의 직경에 따라 모터의 회전속도가 감속될 수 있다. 구동롤러(121) 내측에는 냉각수 공급파이프(106)를 통해서 냉각수가 공급되고, 냉각수는 구동롤러(121)를 냉각하게 되고, 구동롤러(121)는 구동롤러(121)에 접촉하는 촉매금속필름(20)을 냉각하게 된다. 또한, 언로딩 보빈(112)이 장착되는 회전롤러(113)의 지지 및 용이한 교체를 위해 배면측에 회전롤러 지지축(108)이 형성된다.As shown in FIG. 3, the back side of the upper roll chamber 100 is shown. As shown in the figure, the motor 104 for driving the driving roller 121, the rotating disk 105 connected to the motor 104 and the belt, and the driving roller through the central portion of the rotating disk 105 ( A cooling water supply pipe 106 connected to the inside of the 121 and a driving roller support shaft 107 for supporting the driving roller 121 are provided. The rotating disk 105 is mounted on the driving roller support shaft 107, and the rotating disk 105 is linked with the driving roller 121 to transmit the rotational force of the motor to the driving roller 105. The rotation speed of the motor may be reduced according to the diameter of the rotating disk 105. Cooling water is supplied into the driving roller 121 through the cooling water supply pipe 106, and the cooling water cools the driving roller 121, and the driving roller 121 contacts the driving roller 121 with a catalytic metal film ( 20) to cool. In addition, the rotating roller support shaft 108 is formed on the rear side for supporting and easy replacement of the rotating roller 113 on which the unloading bobbin 112 is mounted.
도 4는 도어가 개방된 상태에서 배면측에서 본 도면이다. 도면에 도시된 바와 같이, 도어(130)의 일측에는 일측은 챔버바디(101)에 고정되고 타측은 도어(130)에 고정되는 힌지(134)가 연결되고, 도어(130)의 타측에는 잠금쇠가 형성된 잠금손잡이(133)가 마련되어, 챔버바디(101)에 고정될 수 있도록 한다. 또한 도어(130)의 전면에는 사이트 글라스(132a, 132b)가 장착되어 내부를 작업자가 볼 수 있도록 구성된다. 다른 구성들은 기설명된 것과 동일하므로 반복적인 설명은 생략하기로 한다.4 is a view seen from the rear side in the state in which the door is opened. As shown in the figure, one side of the door 130 is fixed to the chamber body 101, the other side is connected to the hinge 134 is fixed to the door 130, the other side of the door 130 is a fastener A formed lock knob 133 is provided to be fixed to the chamber body 101. In addition, the front of the door 130, the sight glass (132a, 132b) is mounted so that the worker can see the inside. Since other configurations are the same as those described above, repeated descriptions will be omitted.
도 5는 고정지지대(102)에 대한 도면을 도시하고 있다. 고정지지대(102)는 프레임(10)에 장착되는데, 상부 롤 챔버(100)의 하중을 고정지지대(102)가 그대로 받게 된다. 따라서 고정지지대(102)에 작용하는 하중은 그대로 프레임으로 전달되게 되고, 고정지지대(102)가 프레임에 고정되어 하중에 의한 비틀림이나 열응력에 의한 변형 등을 고려하여 탄성적으로 지지될 수 있도록 탄성부재(102-1)가 함께 장착된다. 구체적으로 고정지지대(102)는 고정지지대에 홀이 형성되어 볼트(102-2)가 장착되는데, 볼트(102-2)가 회전함에 따라 나사산에 의해 상부 롤 챔버(100)는 프레임(10)과 이격되게 되고, 이격된 상태에서 하중은 볼트(102-2)와 탄성부재인 스프링(102-1)에 의해 지지된다. 또한 볼트 중 어느 하나는 나사산이 형성되지 않고 장착되어 스프링에 대한 가이드 역할을 수행할 수 있다. 도면에서는 양측으로 한 쌍으로 된 볼트들과 스프링이 도시되어 있다.5 shows a view of the fixed support 102. The fixed support 102 is mounted to the frame 10, and the fixed support 102 receives the load of the upper roll chamber 100 as it is. Therefore, the load acting on the fixed support 102 is transferred to the frame as it is, the fixed support 102 is fixed to the frame elastic to be elastically supported in consideration of the torsion caused by the load or deformation due to thermal stress, etc. The member 102-1 is mounted together. In detail, the fixing support 102 has a hole formed in the fixing support so that the bolt 102-2 is mounted. As the bolt 102-2 rotates, the upper roll chamber 100 is connected to the frame 10 by a screw thread. In the spaced apart state, the load is supported by the bolt 102-2 and the spring 102-1, which is an elastic member. In addition, any one of the bolts may be mounted without being threaded to serve as a guide for the spring. The figure shows a pair of bolts and a spring on both sides.
도 6 내지 도 9는 증착챔버(200)에 대한 도면이다. 도 6에 도시된 바와 같이, 증착챔버(200)는 챔버바디(201)와, 챔버바디(201)의 상부면에 형성되는 촉매금속필름 관통홀(202)과, 챔버바디(201)의 양측으로 형성되는 도어(220a, 220b)와, 챔버바디(201)의 내측에 형성되는 지그재그형의 히터부(250), 히터부(250)에 의해 발생된 열이 방사되는 것을 차단하기 위한 쉴드판(210a, 210b, 240a, 240b)으로 구성된다.6 to 9 are diagrams of the deposition chamber 200. As shown in FIG. 6, the deposition chamber 200 includes a chamber body 201, a catalyst metal film through hole 202 formed in an upper surface of the chamber body 201, and both sides of the chamber body 201. Shield plates 210a for blocking heat generated by the doors 220a and 220b and the zigzag heater unit 250 and the heater unit 250 formed inside the chamber body 201. , 210b, 240a, 240b).
도 7은 증착챔버(200)의 배면측에서 본 사시도이다. 도면에 도시된 바와 같이, 챔버바디(201)의 배면측으로 공정가스가 주입되는 공급관(208a)과, 촉매금속필름에 증착된 후 배기되는 공정가스 배기관(208b)이 각 한 쌍씩 마련되고, 필요에 따라 다수의 공정가스 공급관과 배기관이 형성될 수 있다. 도면에는 다수의 공정가스 공급관(208a)과 배기관(208b)을 형성한 것을 도시하고 있다. 또한, 진공펌프와의 배기를 위한 진공배기홀(203a, 203b)이 각 한 쌍이 형성되고, 다수의 서비스홀(203c, 203d, 203e, 203f)이 형성된다. 챔버바디(201)의 하단에는 프레임(10)에 고정하기 위한 고정지지대(206)가 장착되고, 상기 고정지지대(206)는 프레임에 볼트 등을 이용하여 고정된다.7 is a perspective view of the back side of the deposition chamber 200. As shown in the figure, a pair of supply pipes 208a for injecting process gas into the back side of the chamber body 201 and process gas exhaust pipes 208b exhausted after being deposited on the catalytic metal film are provided. Accordingly, a plurality of process gas supply pipes and exhaust pipes may be formed. In the figure, a plurality of process gas supply pipes 208a and exhaust pipes 208b are formed. In addition, a pair of vacuum exhaust holes 203a and 203b for exhausting the vacuum pump are formed, and a plurality of service holes 203c, 203d, 203e and 203f are formed. A fixing support 206 for fixing to the frame 10 is mounted at the lower end of the chamber body 201, and the fixing support 206 is fixed to the frame using bolts or the like.
챔버바디(201)의 상하 및 측면에는 냉각수 유동관(204)이 형성된다. 냉각수 유동관(204)이 형성됨으로써, 내부에서의 열이 외부로 전달됨에 따라 작업자에게 화상 등의 손상을 가할 수 없도록 하기 위함이다. 냉각수 유동관(204)은 냉각수 공급관(204a)과 배출관(204b)에 연결된다.Cooling water flow pipes 204 are formed on the top and bottom and side surfaces of the chamber body 201. By forming the coolant flow pipe 204, the heat is transferred to the outside to prevent damage to the operator, such as burns. The coolant flow pipe 204 is connected to the coolant supply pipe 204a and the discharge pipe 204b.
도어(220a, 220b)는 챔버바디(201)의 양측으로 형성되는데, 도어를 양측으로 형성함으로써, 챔버바디 내의 유지보수가 보다 더 원활하게 이루어질 수 있다. 도어(220a)의 구성을 살펴보면, 도어바디(221a)와, 도어바디(221a)에 상하로 형성되는 사이트 글라스(224-1a, 224-2a)와, 일측은 챔버바디(201)에 부착되고 타측은 도어바디(221a)에 부착되는 힌지(225-1a, 225-2a)와, 도어바디(221a)를 챔버바디(201)에 고정하면서 여닫기 위한 잠금 손잡이(223a)와, 잠금 손잡이(223a)의 단부에 형성되는 잠금쇠(222-1a, 222-2a)로 구성된다. 상기의 사이트 글라스(224-1a, 224-2a)는 측면에서 내부를 관찰할 수 있도록 한 유리를 말한다. 또한, 도 6에 도시된 바와 같이, 도어바디(221a)의 내측에는 쉴드판(230a)이 형성되며, 다른 측의 도어(220b)에도 쉴드판(230b)이 형성된다.The doors 220a and 220b are formed at both sides of the chamber body 201. By forming the doors at both sides, maintenance in the chamber body can be made more smoothly. Looking at the configuration of the door 220a, the door body 221a, the sight glass (224-1a, 224-2a) formed up and down on the door body 221a, and one side is attached to the chamber body 201 and the other The sides of the hinges 225-1a and 225-2a attached to the door body 221a, the locking handle 223a for opening and closing the door body 221a to the chamber body 201, and the locking handle 223a. It consists of the clamps 222-1a and 222-2a formed in the edge part. Said sight glasses 224-1a and 224-2a refer to glass that allows the inside to be viewed from the side. In addition, as shown in FIG. 6, the shield plate 230a is formed inside the door body 221a, and the shield plate 230b is formed on the door 220b on the other side.
도 8은 증착챔버(200)에서 도어를 제거한 상태의 사시도이다. 도면에 도시된 바와 같이 설명되지 않은 도면부호를 살펴보면, 챔버바디(201)의 측면에 부착되는 리프팅 러그(205)와, 잠금쇠(222-1, 222-2)가 고정되는 잠금쇠 고정부(207)가 더 도시되어 있다. 다른 구성들은 도 6 및 도 7에서 설명하였으므로 구체적인 설명은 생략하기로 한다.8 is a perspective view of a state in which a door is removed from the deposition chamber 200. Looking at the reference numerals that are not described as shown in the drawings, the lifting lug 205 attached to the side of the chamber body 201, and the clamping fasteners 207 to which the clamps 222-1 and 222-2 are fixed. Is further shown. Since other configurations have been described with reference to FIGS. 6 and 7, detailed descriptions thereof will be omitted.
도 9는 증착챔버(200)의 정면에서 본 사시도이다. 도면에 도시된 바와 같이, 히터부(250)는, 메인전원을 공급하는 히터고정봉(253)과, 메인전원공급부(253)에서 전원이 연결되는 전원연결부(252a, 252b)과, 전원연결부(252a, 252b)와 연결되는 히터(251)로 구성된다. 상기에서 히터고정봉(253)은 스테인레스나 그라파이트(Graphite)봉으로 형성될 수 있다. 스테인레스나 그라파이트로 히터고정봉(253)이 형성되는 경우, 히터고정봉(253)에는 실리콘(SiC)으로 절연을 하여야 한다. 즉, 절연을 하여 히터고정봉(253)을 통해 챔버바디(201)로 전류가 흐르는 것을 방지하여야 한다. 히터(251)는 촉매금속필름의 전면 및 배면에 형성되는데, 지그재그형의 발열판으로 상하로 형성된다. 구체적으로 히터(251)는 다수의 형태로 상부측 전원연결부(252a)에 일단이 연결되고, 하부측 전원연결부(252b)에 타단이 연결되는 지그재그형 발열판으로 구성된다. 히터(251)는 또한 면상으로 된 발열판(미도시) 형태로 형성될 수도 있다. 즉, 히터(251)를 면상 발열판 형태로 형성하여 촉매금속필름(20)의 전면 및 후면에서 열을 가할 수 있다. 상기 발열판은 텅스텐, 그라파이트(Graphite), 탄화규소(SiC) 또는 탄소나노튜브로 이루어질 수 있다. 히터부(250)는 촉매금속필름(20)의 양측에 각각 형성되어 촉매금속필름에 공정가스로부터의 그래핀이 쉽게 증착될 수 있도록 한다. 히터부(250)는 1000 ~ 1500℃의 온도로 증착챔버 내부를 가열한다. 바람직하게는 히터부(250)는 촉매금속필름(20)의 전후면에 근접하여 촉매금속필름(20)을 1000 ~ 1500℃의 온도로 가열한다. 히터부(250)의 지그재그형 히터(251) 상하좌우에는 쉴드판(210a, 210b, 230a, 230b, 240a, 240b)이 형성되는데, 챔버바디(201)의 양측면에 형성되는 측면 쉴드판(210a, 210b)과, 도어(220)에 형성되는 도어 쉴드판(230a, 230b)과, 챔버바디(201)의 상부 및 하부 내측에 장착되는 상하 쉴드판(240a, 240b)으로 구성된다. 쉴드판(210a, 210b)의 배면측에는 쉴드판(210a, 210b)의 지지를 위한 쉴드판 지지대(211a, 211b)가 장착되고, 상기 쉴드판 지지대(211a, 211b)의 타측은 챔버바디(201)의 내측에 장착된다. 상기 쉴드판(210a, 210b, 230a, 230b, 240a, 240b)은 여러 겹의 판이 소정간격으로 적층된 형태로 구성된다. 구체적으로 쉴드판(210a, 210b, 230a, 230b, 240a, 240b)은 촉매금속필름에 근접한 몰리브덴판과, 상기 몰리브덴 판의 후면에서 소정간격으로 하나 이상 적층되는 스테인레스 판으로 구성된다. 또한, 최외각 스테인레스 판은 내측 또는 외측으로 절곡되어 열에 의한 변형을 방지하게 할 수 있다. 챔버바디(201)의 하단에 장착되는 챔버바디 고정지지대(206)는 프레임에 장착되고, 따라서 증착챔버(200)는 프레임에 고정된다. 몰리브덴판 대신에 몰리브덴과 마찬가지로 녹는점(melting point)이 높은 금속을 사용할 수도 있다.9 is a perspective view seen from the front of the deposition chamber 200. As shown in the drawing, the heater unit 250 includes a heater fixing rod 253 for supplying main power, power connection units 252a and 252b to which power is connected from the main power supply unit 253, and a power connection unit ( The heater 251 is connected to the 252a and 252b. The heater fixing rod 253 may be formed of stainless or graphite (Graphite) rod. When the heater fixing rod 253 is formed of stainless or graphite, the heater fixing rod 253 should be insulated with silicon (SiC). That is, the insulation should prevent the current flowing to the chamber body 201 through the heater fixing rod 253. The heater 251 is formed on the front and rear surfaces of the catalytic metal film, and is formed up and down by a zig-zag type heating plate. In detail, the heater 251 is configured as a zigzag heating plate having one end connected to the upper power connection part 252a in a plurality of forms and the other end connected to the lower power connection part 252b. The heater 251 may also be formed in the form of a planar heating plate (not shown). That is, the heater 251 may be formed in the form of a planar heating plate to apply heat to the front and rear surfaces of the catalytic metal film 20. The heating plate may be made of tungsten, graphite, graphite, silicon carbide, or carbon nanotubes. The heater unit 250 is formed on both sides of the catalyst metal film 20 so that graphene from the process gas can be easily deposited on the catalyst metal film. The heater 250 heats the inside of the deposition chamber at a temperature of 1000 to 1500 ° C. Preferably, the heater unit 250 heats the catalyst metal film 20 at a temperature of 1000 to 1500 ° C. in proximity to the front and rear surfaces of the catalyst metal film 20. Shield plates 210a, 210b, 230a, 230b, 240a and 240b are formed on the top, bottom, left, and right sides of the zigzag heater 251 of the heater unit 250. 210b, door shield plates 230a and 230b formed in the door 220, and upper and lower shield plates 240a and 240b mounted on the upper and lower inner sides of the chamber body 201. Shield plate supports 211a and 211b for supporting the shield plates 210a and 210b are mounted on the back side of the shield plates 210a and 210b, and the other side of the shield plate supports 211a and 211b is chamber body 201. It is mounted inside of. The shield plates 210a, 210b, 230a, 230b, 240a, and 240b are configured in such a manner that a plurality of layers are stacked at predetermined intervals. Specifically, the shield plates 210a, 210b, 230a, 230b, 240a, and 240b include a molybdenum plate adjacent to the catalytic metal film and one or more stainless plates stacked at predetermined intervals on the rear surface of the molybdenum plate. In addition, the outermost stainless plate can be bent inward or outward to prevent deformation by heat. The chamber body fixing support 206 mounted at the bottom of the chamber body 201 is mounted to the frame, and thus the deposition chamber 200 is fixed to the frame. Instead of the molybdenum plate, it is also possible to use a metal having a high melting point as with molybdenum.
도 10 내지 도 13은 하부 롤 챔버에 대한 도면이다. 도 10에 도시된 바와 같이, 하부 롤 챔버(300)는, 챔버바디(301)와, 챔버바디(301)의 전면에 형성되는 도어(330)와, 챔버바디(301)의 양측면에 형성되는 하부 롤 챔버 고정지지대(302)와, 도어(330)와 챔버바디(301)에 연결되는 힌지(334)와, 챔버바디(301)의 측면에 형성되는 사이트 글라스(305)로 구성된다. 또한 도어(330)는 도어바디(331)와, 도어바디(331)에 형성되는 사이트 글라스(332a, 332b)와, 잠금손잡이(333)로 구성되고, 잠금손잡이(333)는 챔버바디(301)의 잠금손잡이 고정부(303)에 고정되고, 잠금이 해제되는 경우 도어(330)가 열리게 된다. 또한, 챔버바디(301)의 하부에는 사이트 글라스(304)가 더 형성될 수 있다.10-13 are views of the lower roll chamber. As shown in FIG. 10, the lower roll chamber 300 includes a chamber body 301, a door 330 formed on the front surface of the chamber body 301, and a lower side formed on both sides of the chamber body 301. The roll chamber fixing support 302, the hinge 334 is connected to the door 330 and the chamber body 301, and the sight glass 305 is formed on the side of the chamber body 301. In addition, the door 330 is composed of a door body 331, the sight glass (332a, 332b) formed in the door body 331, the locking handle 333, the locking handle 333 is the chamber body 301 The lock handle is fixed to the fixing portion 303, the door 330 is opened when the lock is released. In addition, a sight glass 304 may be further formed below the chamber body 301.
도 11은 챔버바디(301) 내에 장착되는 구성을 설명하고 있다. 먼저 촉매금속필름(20)의 방향을 전환하는 제2가이드롤러(311)와, 제2가이드롤러(311)에 의한 급격한 방향전환을 방지하기 위한 제3가이드롤러(312)와, 그래핀이 증착된 촉매금속필름을 보호하기 위한 보호필름이 롤링된 보호필름 보빈(321)과, 보호필름 보빈(321)이 장착되어 회전되도록 하기 위한 보호필름 회전롤러(320)와, 보호필름 회전롤러(320)를 회전지지하기 위한 지지대(322)와, 보호필름(30)을 촉매금속필름(20)에 부착하기 위한 제1필름부착롤러(313)와 제2필름부착롤러(315)와, 보호필름(30)이 부착된 촉매금속필름(20)을 권취하는 권취롤러(323)와, 권취롤러(323)에 장착되는 로딩 보빈(324)으로 구성된다. 보호필름 회전롤러(320)는 보호필름 회전롤러 지지대(322)에 의해 회전지지되고, 권취롤러(323)는 권취롤러 지지대(325)에 의해 회전지지된다. 또한, 챔버 내의 진공을 유지하기 위해 진공배기를 하기 위한 진공펌프와 연결되는 진공관 연결홀(305a, 305b)이 더 형성되고, 나머지 홀(305c, 305d)는 서비스홀의 역할을 수행한다.11 illustrates a configuration mounted in the chamber body 301. First, the second guide roller 311 for changing the direction of the catalytic metal film 20, the third guide roller 312 for preventing sudden change of direction by the second guide roller 311, and graphene are deposited. Protective film bobbin 321, the protective film for protecting the catalytic metal film is rolled, the protective film bobbin roller 321 for the protective film bobbin 321 is mounted and rotated, the protective film rotary roller 320 And a support film 322 for supporting the rotation thereof, a first film attachment roller 313 and a second film attachment roller 315 for attaching the protective film 30 to the catalyst metal film 20, and a protective film 30. ) And a winding roller 323 for winding the catalyst metal film 20 attached thereto, and a loading bobbin 324 mounted to the winding roller 323. The protective film rotating roller 320 is rotatably supported by the protective film rotating roller support 322, and the winding roller 323 is rotatably supported by the winding roller support 325. In addition, in order to maintain the vacuum in the chamber, vacuum tube connecting holes 305a and 305b are further formed to be connected to the vacuum pump for evacuating, and the remaining holes 305c and 305d serve as service holes.
도 12는 챔버바디(301)의 배면측 도면이다. 도면에 도시된 바와 같이, 제2가이드롤러(311)의 후단에는 냉각수가 공급되는 냉각수 공급관(307-1)이 삽입되어, 제2가이드롤러(311)로 냉각수를 공급한다. 공급된 냉각수는 촉매금속필름(20)을 냉각하게 된다. 또한 냉각수 공급관(307-1)의 외측으로는 회전가능하게 제2가이드롤러(311)를 지지하는 제2가이드롤러 회전지지대(307-2)가 챔버바디(301)의 외측에 장착된다. 챔버바디(301)의 중앙 외측에 형성된 모터(309-1)는 제1필름부착롤러(313)를 구동하게 되고, 모터(309-1)는 모터지지대(309-4)에 의해 고정지지된다. 또한 모터(309-1)는 벨트로 연결되는 회전디스크(309-3)와 연결되는데, 회전디스크(309-3)의 직경에 따라 감속기능을 할 수 있다. 회전디스크(309-3)의 회전에 의해 제1필름부착롤러(313)가 회전하게 된다. 또한, 권취롤러(323)는 구동모터의 구동축에 장착되어 구동되되, 일정한 장력 이상에서는 구동모터가 작동하는 경우라도 회전하지 않는 장력유지 롤러로 구성된다. 도면에 도시된 바와 같이, 모터(308-1)는 벨트(308-2)에 의해 권취롤러(323)와 연동되고, 권취롤러(323)에 일정 이상의 장력이 작용하지 않도록 하는 장력유지장치(308-3)가 장착된다. 즉, 장력유지장치(308-3)는 모터(308-1)와 벨트(308-2)에 의해 연동하여 회전한다. 모터(308-1)와 장력유지장치(308-3)는 고정지지판(308-4)에 고정된다.12 is a rear side view of the chamber body 301. As shown in the figure, a cooling water supply pipe 307-1 through which the cooling water is supplied is inserted into the rear end of the second guide roller 311 to supply the cooling water to the second guide roller 311. The supplied cooling water cools the catalytic metal film 20. In addition, a second guide roller rotating support 307-2 that rotatably supports the second guide roller 311 to the outside of the cooling water supply pipe 307-1 is mounted outside the chamber body 301. The motor 309-1 formed outside the center of the chamber body 301 drives the first film attachment roller 313, and the motor 309-1 is fixedly supported by the motor support 309-4. In addition, the motor 309-1 is connected to the rotating disk 309-3, which is connected by a belt, and may perform a deceleration function according to the diameter of the rotating disk 309-3. The first film attachment roller 313 is rotated by the rotation of the rotating disk 309-3. In addition, the take-up roller 323 is mounted to the drive shaft of the drive motor is driven, but is configured as a tension holding roller that does not rotate even when the drive motor is operated above a certain tension. As shown in the figure, the motor 308-1 is interlocked with the take-up roller 323 by the belt 308-2, and the tension holding device 308 to prevent the tension roller from acting on the take-up roller 323 above a certain level. -3) is mounted. That is, the tension holding device 308-3 rotates in conjunction with the motor 308-1 and the belt 308-2. The motor 308-1 and the tension holding device 308-3 are fixed to the fixed support plate 308-4.
도 13은 고정지지대(302)에 대한 도면을 도시하고 있다. 고정지지대(302)는 프레임(10)에 장착되는데, 하부 롤 챔버(300)의 하중을 고정지지대(302)가 그대로 받게 된다. 따라서 고정지지대(302)에 작용하는 하중은 그대로 프레임으로 전달되게 되고, 고정지지대(302)가 프레임(10)에 고정되어 하중에 의한 비틀림이나 열응력에 의한 변형 등을 고려하여 탄성적으로 지지될 수 있도록 탄성부재(302-1)가 함께 장착된다. 구체적으로 고정지지대(302)는 고정지지대(302)에 홀이 형성되어 볼트(302-2)가 장착되는데, 볼트(302-2)가 회전함에 따라 나사산에 의해 하부 롤 챔버(300)는 프레임(10)과 이격되게 되고, 이격된 상태에서 하중은 볼트(302-2)와 탄성부재인 스프링(302-1)에 의해 지지된다. 또한 볼트 중 어느 하나는 나사산이 형성되지 않고 장착되어 스프링에 대한 가이드 역할을 수행할 수 있다. 도면에서는 양측으로 한 쌍으로 된 볼트들과 스프링이 도시되어 있다.13 shows a view of the fixed support 302. The fixed support 302 is mounted to the frame 10, and the fixed support 302 receives the load of the lower roll chamber 300 as it is. Therefore, the load acting on the fixed support 302 is transmitted to the frame as it is, the fixed support 302 is fixed to the frame 10 to be elastically supported in consideration of the torsion caused by the load or deformation due to thermal stress, etc. The elastic member 302-1 is mounted together to be able to. Specifically, the fixing support 302 is a hole is formed in the fixing support 302 is mounted bolt 302-2, the lower roll chamber 300 by the thread as the bolt 302-2 rotates the frame ( 10), and in the spaced state, the load is supported by the bolt 302-2 and the spring 302-1 which is an elastic member. In addition, any one of the bolts may be mounted without being threaded to serve as a guide for the spring. The figure shows a pair of bolts and a spring on both sides.
본 발명은 상기 실시예에 한정되지 않고 본 발명의 기술적 요지를 벗어나지 아니하는 범위 내에서 다양하게 수정, 변형되어 실시될 수 있음은 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에 있어서 자명한 것이다.It will be apparent to those skilled in the art that the present invention is not limited to the above embodiments and may be variously modified and modified without departing from the technical spirit of the present invention. will be.
본 발명은 그래핀 필름의 제조과정에서 일정한 장력을 유지하여 그래핀 필름을 보호하고, 촉매금속필름에 그래핀을 보다 효과적으로 증착할 수 있으며, 그래핀이 증착된 필름의 냉각이 용이한 그래핀 필름 제조장치에 관한 것으로서 산업상 이용가능성이 높은 발명이다.The present invention is to protect the graphene film by maintaining a constant tension in the manufacturing process of the graphene film, it is possible to more effectively deposit the graphene on the catalytic metal film, graphene film is easy to cool the graphene film deposited The present invention relates to a manufacturing apparatus and is an invention having high industrial applicability.

Claims (21)

  1. 롤-투-롤(roll to roll) 방식으로 촉매금속필름을 이송하면서 그래핀을 증착하는 그래핀 필름 제조장치에 있어서,In the graphene film manufacturing apparatus for depositing graphene while transferring the catalytic metal film in a roll-to-roll (roll to roll) method,
    언로딩 보빈에 롤링된 촉매금속필름을 증착챔버로 공급하기 위한 상부 롤 챔버;An upper roll chamber for supplying the catalytic metal film rolled to the unloading bobbin to the deposition chamber;
    상기 상부 롤 챔버와 연결되어, 상기 촉매금속필름에 그래핀이 증착되는 증착 챔버;A deposition chamber connected to the upper roll chamber and having graphene deposited on the catalyst metal film;
    상기 증착챔버와 연결되어, 그래핀이 증착된 촉매금속필름이 로딩 보빈에 롤링되는 하부 롤 챔버; 및A lower roll chamber connected to the deposition chamber, in which a catalytic metal film on which graphene is deposited is rolled on a loading bobbin; And
    상기 각 챔버가 각각 고정되는 프레임;A frame to which each of the chambers is fixed;
    으로 이루어지는 것을 특징으로 하는 그래핀 필름 제조장치.Graphene film production apparatus, characterized in that consisting of.
  2. 제1항에 있어서,The method of claim 1,
    상기 상부 롤 챔버는,The upper roll chamber,
    상부 롤 챔버바디;Upper roll chamber body;
    상기 상부 롤 챔버바디 내측에 장착되는 회전롤러에 안착되어 촉매금속필름을 언로딩하는 언로딩 보빈;An unloading bobbin seated on a rotating roller mounted inside the upper roll chamber body to unload a catalyst metal film;
    상기 언로딩 보빈의 전방에 위치하여 상기 언로딩 보빈으로부터 공급되는 촉매금속필름을 가이드하기 위한 제1가이드롤러;A first guide roller positioned in front of the unloading bobbin and configured to guide the catalytic metal film supplied from the unloading bobbin;
    상기 제1가이드롤러의 전방에 위치하며 제1가이드 롤러에서 공급된 촉매금속필름을 일정한 장력을 유지하면서 증착 챔버로 공급하기 위한 공급롤러; 및A feed roller positioned in front of the first guide roller and configured to supply the catalyst metal film supplied from the first guide roller to the deposition chamber while maintaining a constant tension; And
    상기 상부 롤 챔버바디의 외측에 장착되어 상기 상부 롤 챔버바디 내측의 진공도를 유지하기 위한 진공펌프;A vacuum pump mounted on an outer side of the upper roll chamber body to maintain a degree of vacuum inside the upper roll chamber body;
    로 구성되는 것을 특징으로 하는 그래핀 필름 제조장치.Graphene film manufacturing apparatus, characterized in that consisting of.
  3. 제2항에 있어서,The method of claim 2,
    상기 공급롤러는,The feed roller,
    모터에 의해 구동되는 구동롤러와, 상기 구동롤러와 맞물려 촉매금속필름에 일정한 장력을 주기 위한 밀착롤러로 구성되는 것을 특징으로 하는 그래핀 필름 제조장치.Graphene film production apparatus comprising a drive roller driven by a motor, and a contact roller for engaging the drive roller to give a predetermined tension to the catalytic metal film.
  4. 제3항에 있어서,The method of claim 3,
    상기 구동롤러는, 롤러 내측으로 냉각수가 유입 및 배출되어 상기 촉매금속필름을 냉각하는 것을 특징으로 하는 그래핀 필름 제조장치.The driving roller is a graphene film manufacturing apparatus, characterized in that the cooling water flows into and out of the roller to cool the catalyst metal film.
  5. 제3항에 있어서,The method of claim 3,
    상기 밀착롤러는 상기 구동롤러 측으로 일정한 탄성력에 의해 밀착되어 상기 촉매금속필름에 일정한 장력을 줄 수 있는 것을 특징으로 하는 그래핀 필름 제조장치.The adhesion roller is in close contact with the driving roller by a predetermined elastic force graphene film manufacturing apparatus, characterized in that to give a predetermined tension to the catalytic metal film.
  6. 제1항에 있어서,The method of claim 1,
    상기 증착챔버는,The deposition chamber is,
    상기 상부 롤 챔버의 하부에서 상기 상부 롤 챔버와 연결되는 증착챔버바디;A deposition chamber body connected to the upper roll chamber at a lower portion of the upper roll chamber;
    상기 증착챔버바디 내측에 장착되며, 상기 상부 롤 챔버에서 공급되는 촉매금속필름의 전후방에서 상기 촉매금속필름에 그래핀을 증착하기 위한 히터부;A heater unit mounted inside the deposition chamber body and configured to deposit graphene on the catalyst metal film in front and rear of the catalyst metal film supplied from the upper roll chamber;
    상기 증착챔버의 내측에 장착되며, 상기 히터부에서 발생한 열이 챔버바디 측으로 열전달되는 것을 막기 위한 쉴드판;A shield plate mounted inside the deposition chamber to prevent heat generated from the heater part from being transferred to the chamber body;
    상기 증착챔버바디의 외측에 장착되어, 상기 증착챔버바디의 내측으로 공정가스를 주입하기 위한 공정가스 공급관;A process gas supply pipe mounted to an outside of the deposition chamber body and configured to inject a process gas into the deposition chamber body;
    상기 증착챔버바디의 외측에 장착되어, 상기 증착챔버바디의 내측에서 공정가스를 배출하기 위한 공정가스 배기관; 및A process gas exhaust pipe mounted to an outside of the deposition chamber body and configured to discharge the process gas from the inside of the deposition chamber body; And
    상기 증착챔버바디의 외측에 장착되어, 상기 챔버바디 내측의 진공도를 유지하기 위한 진공펌프;A vacuum pump mounted on an outer side of the deposition chamber body to maintain a degree of vacuum inside the chamber body;
    로 구성되는 것을 특징으로 하는 그래핀 필름 제조장치Graphene film manufacturing apparatus characterized in that consisting of
  7. 제6항에 있어서,The method of claim 6,
    상기 히터부는, 지그재그형 발열판으로 형성되어, 촉매금속필름의 전면과 배면에 배치되는 것을 특징으로 하는 그래핀 필름 제조장치의 증착챔버.The heater unit is formed of a zigzag heating plate, the deposition chamber of the graphene film manufacturing apparatus, characterized in that disposed on the front and rear of the catalytic metal film.
  8. 제6항에 있어서,The method of claim 6,
    상기 히터부는, 면상 발열판으로 형성되어, 촉매금속필름의 전면과 배면에 배치되는 것을 특징으로 하는 그래핀 필름 제조장치의 증착챔버.The heater unit is formed of a planar heating plate, the deposition chamber of the graphene film manufacturing apparatus, characterized in that disposed on the front and back of the catalytic metal film.
  9. 제7항 또는 제8항에 있어서,The method according to claim 7 or 8,
    상기 발열판은, 텅스텐, 그라파이트, 탄화규소 또는 탄소나노튜브로 형성되는 것을 특징으로 하는 그래핀 필름 제조장치의 증착챔버.The heating plate is a deposition chamber of the graphene film production apparatus, characterized in that formed of tungsten, graphite, silicon carbide or carbon nanotubes.
  10. 제6항에 있어서,The method of claim 6,
    상기 쉴드판은, 금속재 판이 겹쳐져 형성되는 것을 특징으로 하는 그래핀 필름 제조장치의 증착챔버.The shield plate is a deposition chamber of the graphene film production apparatus, characterized in that the metal plate is formed overlapping.
  11. 제10항에 있어서,The method of claim 10,
    상기 쉴드판은, 촉매금속필름에 근접한 몰리브덴판과, 상기 몰리브덴 판의 후면에서 소정간격으로 하나 이상 적층되는 스테인레스 판으로 구성되는 것을 특징으로 하는 그래핀 필름 제조장치의 증착챔버.The shield plate is a deposition chamber of the graphene film production apparatus, characterized in that the molybdenum plate adjacent to the catalytic metal film, and a stainless plate laminated at least one at a predetermined interval from the rear surface of the molybdenum plate.
  12. 제11항에 있어서,The method of claim 11,
    상기 스테인레스 판으로 형성된 최외각 판은, 판의 가장자리가 내측 또는 외측으로 절곡되어 형성되는 것을 특징으로 하는 그래핀 필름 제조장치의 증착챔버.The outermost plate formed of the stainless plate, the deposition chamber of the graphene film manufacturing apparatus, characterized in that the edge of the plate is formed bent inward or outward.
  13. 제6항에 있어서,The method of claim 6,
    상기 증착챔버바디의 전방 또는 후방에 도어가 형성되어, 증착챔버바디 내측의 유지보수할 수 있는 것을 특징으로 하는 그래핀 필름 제조장치의 증착챔버.The deposition chamber of the graphene film manufacturing apparatus, characterized in that the door is formed in front or rear of the deposition chamber body, the maintenance of the inside of the deposition chamber body.
  14. 제13항에 있어서,The method of claim 13,
    상기 도어 내측에는, 쉴드판이 형성되는 것을 특징으로 하는 그래핀 필름 제조장치의 증착챔버.The deposition chamber of the graphene film production apparatus, characterized in that the shield plate is formed inside the door.
  15. 제14항에 있어서,The method of claim 14,
    상기 쉴드판은, 촉매금속필름에 근접한 몰리브덴판과, 상기 몰리브덴 판의 후면에서 소정간격으로 하나 이상 적층되는 스테인레스 판으로 구성되는 것을 특징으로 하는 그래핀 필름 제조장치의 증착챔버.The shield plate is a deposition chamber of the graphene film production apparatus, characterized in that the molybdenum plate adjacent to the catalytic metal film, and a stainless plate laminated at least one at a predetermined interval from the rear surface of the molybdenum plate.
  16. 제6항에 있어서,The method of claim 6,
    상기 증착챔버바디는, 상기 상부 롤 챔버와 하부 롤 챔버에 수직으로 연결되고, 상기 촉매금속필름은 증착챔버바디의 상부에서 하부로 이동되면서 그래핀이 증착되는 것을 특징으로 하는 그래핀 필름 제조장치의 증착챔버.The deposition chamber body is vertically connected to the upper roll chamber and the lower roll chamber, the catalyst metal film is graphene film deposition apparatus characterized in that the graphene is deposited while moving from the top of the deposition chamber body to the bottom Deposition chamber.
  17. 제1항에 있어서,The method of claim 1,
    상기 하부 롤 챔버는,The lower roll chamber,
    상기 증착챔버의 하부에서 상기 증착챔버와 연결되는 하부 롤 챔버바디;A lower roll chamber body connected to the deposition chamber below the deposition chamber;
    상기 하부 롤 챔버바디의 내측에 장착되어, 상기 증착챔버에서 공급된 촉매금속필름의 방향을 전환하기 위한 제2가이드롤러;A second guide roller mounted inside the lower roll chamber body to change a direction of the catalytic metal film supplied from the deposition chamber;
    상기 제2가이드롤러에 의한 급격한 각도변환을 막기 위해, 상기 제2가이드롤러보다 아래에 장착되는 제3가이드롤러;A third guide roller mounted below the second guide roller to prevent a sharp angle change by the second guide roller;
    상기 제3가이드롤러의 일측에 장착되며, 상기 촉매금속필름에 증착된 그래핀을 보호하기 위한 보호필름이 감겨진 보호필름용 보빈;A protective film bobbin mounted on one side of the third guide roller and having a protective film wound around the graphene deposited on the catalytic metal film;
    상기 그래핀이 증착된 촉매금속필름에 상기 보호필름을 부착하기 위한 제1필름부착롤러와 제2필름부착롤러; 및A first film attachment roller and a second film attachment roller for attaching the protective film to the catalytic metal film on which the graphene is deposited; And
    상기 그래핀이 증착된 촉매금속필름이 감겨지는 로딩 보빈과, 상기 로딩 보빈에 상기 촉매금속필름을 일정한 장력으로 권취하기 위한 권취롤러;A loading bobbin on which the catalytic metal film on which graphene is deposited is wound, and a winding roller for winding the catalytic metal film in a constant tension on the loading bobbin;
    로 구성되는 것을 특징으로 하는 그래핀 필름 제조장치.Graphene film manufacturing apparatus, characterized in that consisting of.
  18. 제17항에 있어서,The method of claim 17,
    상기 제2가이드롤러는, 롤러 내측으로 냉각수가 유입 및 배출되어 상기 촉매금속필름을 냉각하는 것을 특징으로 하는 그래핀 필름 제조장치.The second guide roller is a graphene film manufacturing apparatus, characterized in that the cooling water flows into and out of the roller to cool the catalyst metal film.
  19. 제17항에 있어서,The method of claim 17,
    상기 권취롤러는, 구동모터의 구동축에 장착되어 구동되되, 일정한 장력 이상에서는 구동모터가 작동하는 경우라도 회전하지 않는 장력유지 롤러인 것을 특징으로 하는 그래핀 필름 제조장치.The winding roller is a graphene film manufacturing apparatus, characterized in that the drive is mounted on the drive shaft of the drive motor, the tension maintaining roller does not rotate even when the drive motor is operated above a certain tension.
  20. 제1항에 있어서,The method of claim 1,
    상기 상부 롤 챔버 및 상기 하부 롤 챔버의 어느 일측에는 도어가 장착되는 것을 특징으로 하는 그래핀 필름 제조장치.Graphene film manufacturing apparatus, characterized in that the door is mounted on one side of the upper roll chamber and the lower roll chamber.
  21. 제1항에 있어서,The method of claim 1,
    상기 상부 롤 챔버 또는 상기 하부 롤 챔버는 상기 프레임에 탄성지지되도록 장착되는 것을 특징으로 하는 그래핀 필름 제조장치.The upper roll chamber or the lower roll chamber is graphene film manufacturing apparatus, characterized in that mounted to be elastically supported on the frame.
PCT/KR2016/006733 2015-08-27 2016-06-24 Apparatus for manufacturing graphene film WO2017034138A1 (en)

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KR10-2015-0121002 2015-08-27
KR1020150121002A KR101790565B1 (en) 2015-08-27 2015-08-27 Manufacturing device for graphene film
KR10-2015-0127075 2015-09-08
KR1020150127075A KR101801258B1 (en) 2015-09-08 2015-09-08 The evaporation chamber of Manufacturing device for graphene film

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