WO2017031803A1 - Anti-counterfeit grain crystal, and method and device for manufacturing anti-counterfeit grain crystal - Google Patents

Anti-counterfeit grain crystal, and method and device for manufacturing anti-counterfeit grain crystal Download PDF

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WO2017031803A1
WO2017031803A1 PCT/CN2015/090465 CN2015090465W WO2017031803A1 WO 2017031803 A1 WO2017031803 A1 WO 2017031803A1 CN 2015090465 W CN2015090465 W CN 2015090465W WO 2017031803 A1 WO2017031803 A1 WO 2017031803A1
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product
counterfeit
transparent
droplet
curing
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PCT/CN2015/090465
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French (fr)
Chinese (zh)
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郑国义
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郑国义
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/02Processes for applying liquids or other fluent materials performed by spraying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/06Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D23/00Details of bottles or jars not otherwise provided for
    • B65D23/08Coverings or external coatings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D25/00Details of other kinds or types of rigid or semi-rigid containers
    • B65D25/34Coverings or external coatings

Definitions

  • the invention relates to the technical field of anti-counterfeiting, in particular to a crystal of anti-counterfeit particles and a method and a device for preparing crystals of anti-counterfeit particles.
  • the Chinese patent document CN101673341A discloses a micro-point anti-counterfeiting method disclosed on March 17, 2010, the method comprising the steps of: (1) providing a micro-dot; (2) providing a glue , mixing the micro-dots in the glue; (3) mixing the micro-point glue on the carrier; (4) curing the glue; (5) taking the photo-dropping glue to form the original contrast picture; (6) storing the original contrast picture Into the back-end database; (7) anti-counterfeit verification photo glue drops, forming a comparison picture; (8) reading the background database original contrast picture, compared with the compared picture, making a true or false judgment; wherein, the step (5) Photographing the glue drops to take a photo of the magnifying glass; the anti-counterfeit verification photo-adhesive tape described in step (7) is also magnified.
  • the Chinese patent document CN102069061A is referred to as the second document, a method for preparing a micro-point anti-counterfeit coating disclosed on May 25, 2011, a device for carrying out the method, and a package containing the anti-counterfeit coating prepared by the method. body.
  • the preparation method of the micro-point anti-counterfeit coating comprises the following steps: S1, providing micro-dots and providing UV glue; S2, mixing; S3, micro-spraying; S4, curing.
  • the preparation device of the micro-point anti-counterfeit coating comprises a glue storage device, a micro-injection device, a curing device, the glue storage device is connected with the micro-injection device, and the micro-injection device is provided with glue to be sprayed, and the curing device is disposed at the rear end of the micro-injection device,
  • the micro-spraying device further comprises a dosing chamber and a nozzle communicating with the dosing chamber, wherein the dosing chamber is provided with a pressurizing piston; the jetting hole of the nozzle has a diameter of between 1.25 micrometers and 630 micrometers;
  • a driving device for moving the nozzle the driving device provides the nozzle with two horizontal movements and a vertical movement.
  • the Chinese patent document CN202711592U is hereinafter referred to as the third document, a logo, a label preparation device and an assembly line disclosed on January 30, 2013.
  • the technique disclosed in the first document only discloses the glue mixed with micro-dots on the carrier, and does not show how to realize high-speed automatic dispensing, which is not suitable for high-speed automatic assembly line operation; further, the document does not
  • the shape of the microdots and the number of microdots in each droplet are limited. For the symmetric all micropoints, when the number of microdots in the droplet is less than 5, the position of the microdots and the shape of the self are random. Formed, the visual formation of each micro-dot may be the same, and its marking effect cannot be fully demonstrated.
  • the micro-point anti-counterfeit coating is prepared by quantitative micro-spraying, and even micro-dots can be set in the micro-code characters or patterns, but the glue dots are not formed, and the shape of the micro-dots and each of the micro-dots are not limited.
  • the number of micro-dots in the glue droplets, and then the planar coating is generally flat. In the case where the micro-dots are symmetrical, the marking effect cannot be fully exhibited, and there is little difference from the planar printing.
  • the materials disclosed in the third document are relatively simple in material application, and the degree of fusion with the colloidal colloid is difficult to adjust and break through. Due to the limitation of the material itself, the microparticle identification degree of the preparation is limited to a certain extent.
  • the choice of Epoxy Crystallization is translucent. Even under the 50x magnifying glass, the user is still not easy to identify.
  • This technology uses a new type of Epoxy crystal. After UV curing, it is almost completely transparent. It is easier to identify for customers. Characteristics.
  • the technical device disclosed in the third document only claims to be a 1200 can/min tank line, and the technology has upgraded the college colloid valve technology to 500 times/second, which can be adapted to the application requirements of higher speed lines.
  • the technique disclosed in the third document requires a line stop to feed during the dispensing process of the glue, which increases the downtime of the line.
  • the first technical solution provided by the present invention is to provide a method for preparing crystals of anti-counterfeit particles, comprising the following steps:
  • the defective product If the defective product is detected, it will be removed if it is found to be defective, and if it is a good product, the characteristic image value of the good image will be extracted and UV curing will be performed.
  • the product fingerprint body is mixed with the uncured and completely transparent colloid and uniformly distributed, and the colloid is a UV varnish.
  • the colloid is formed into a fully transparent glue droplet by means of surface tension after quantitative spraying, and the full transparent glue droplet contains one or more product fingerprint bodies, and the diameter of the fully transparent glue droplet is between 1 and 6 mm. And the optimal diameter of the fully transparent glue drops is 3 mm.
  • UV curing is performed by ultraviolet light and the fully transparent glue drops are cured.
  • the second technical solution provided by the present invention is to provide a crystal of anti-counterfeit particles, including:
  • the full transparent glue droplet contains one or more product fingerprint bodies, and the product fingerprint body is randomly distributed in the full transparent glue droplet, and the product fingerprint body has a size of 30 Tabular or microscopic three-dimensional particles between micrometers and 1000 micrometers.
  • thermosetting solvent-based colloid is used to form a glue droplet according to the material of the product fingerprint.
  • the third technical solution provided by the present invention is to provide an apparatus for preparing crystals of anti-counterfeit particles, comprising:
  • An assembly line the installation line includes: an injection station, a detection station, a curing station, wherein the injection station comprises an industrial computer, a fiber optic sensor, a PLC, a spray valve, and a side double barrel supply system, the PLC and the The industrial control machine is connected, the optical fiber sensor is used to detect whether the marked object enters the injection station, the optical fiber sensor is connected to the PLC, the PLC is connected to the spray valve, and is used for controlling the opening and closing of the spray valve, and the spray valve is also connected with the compressed air source for spraying When the valve is opened, the sprayed object is ejected from the spray needle, and the PLC has a time system for controlling the opening time of the spray valve, thereby controlling the quantitative injection of the sprayed object, the object to be sprayed is a product fingerprint body, and the product fingerprint body is of a size.
  • the injection station comprises an industrial computer, a fiber optic sensor, a PLC, a spray valve, and a side double barrel supply system, the PLC
  • the detection station comprising an online image capture system, the online image capture system being connected to the industrial computer, an online image
  • the grabbing system can use the image recognition system of the online inspection process of the printing machine.
  • the detected image is compared with the standard image for judging whether the injection station is sprayed into a glue drop and whether there is a leak spray, and if so, the pipe is removed by removing the cylinder, and the curing station is a UV light fixture, the curing device It is a UV light curing machine.
  • the reject cylinder has an angle of 45° to 90° with the marker on the pipeline.
  • An auxiliary pipeline is further included, which is assembled on the side of the pipeline for recycling the rejected defective products.
  • the online image capture system also extracts image feature values of the product fingerprints of the identified objects and sends them.
  • the industrial computer is transmitted to the cloud database by the industrial computer.
  • the object to be sprayed is a UV oil containing a product fingerprint.
  • the outer diameter of the product fingerprint body is between 30 microns and 1000 microns.
  • the raw materials are more widely used and the application range is wider. Some new materials have higher fusion degree with the colloid, better dispersion and easier identification. .
  • Anti-counterfeit particle crystal fusion colloid from semi-transparent crystal developed into fully transparent crystal, with better product fingerprint recognition characteristics.
  • the side double barrel supply system can realize the non-stop line feeding to the high-speed assembly line, which greatly reduces the downtime.
  • the online image capture system also extracts image feature values of the product fingerprints that meet the requirements of the identified objects and transmits them to the cloud database, which greatly optimizes the detection speed and greatly reduces the load on the database.
  • Figure 1 is a flow chart showing the method of preparing crystals of anti-counterfeit particles of the present invention.
  • FIG. 2 is a schematic diagram showing the circuit logic structure of the apparatus for preparing crystals of anti-counterfeit particles according to the present invention.
  • the present invention provides a method of preparing crystals of anti-counterfeit particles, comprising the steps of:
  • S001 prepares a product fingerprint body, wherein the product fingerprint body is a tabular particle or an asymmetric three-dimensional particle having a size between 30 micrometers and 1000 micrometers, and different particle materials can be selected according to characteristics of the identifier;
  • S003 side double barrel glue supply system sprays the transparent transparent glue droplets to the object to be marked, and the transparent plastic droplets are formed by dispensing or quantitative micro-spraying.
  • the number and position of the product fingerprints in each transparent plastic droplet And the spatial shape of the product fingerprint body is randomly formed, but it is necessary to ensure that the number of product fingerprints in each fully transparent glue drop is greater than or equal to one, and it can control the concentration and material of the fingerprint body in the fully transparent gel body before dispensing or spraying. Way to control;
  • S004 detects defective products, and removes defective products. If it is good, it extracts good image feature values and performs UV curing to remove the identified objects whose number of fingerprints and specifications are not in compliance with the required transparent transparent droplets.
  • the required product fingerprint image feature value of the identified object is transmitted to the cloud database.
  • a thermosetting solvent-based colloid may be used instead of the UV photo-solid colloid depending on the material of the product fingerprint body.
  • the product fingerprint body is mixed with the uncured and completely transparent colloid and uniformly distributed, and the colloid is a UV varnish.
  • the colloid is formed into a fully transparent glue droplet by means of surface tension after quantitative spraying, and the full transparent glue droplet contains one or more product fingerprint bodies, and the diameter of the fully transparent glue droplet is between 1 and 6 mm. And the optimum diameter of the fully transparent glue drops is 3 mm.
  • UV curing is performed by ultraviolet light and the fully transparent glue drops are cured.
  • the second technical solution provided by the present invention is to provide a crystal of anti-counterfeit particles, including:
  • the full transparent glue droplet containing one or more product fingerprint bodies, and the product fingerprint body is randomly distributed in the fully transparent glue droplet, the product fingerprint body is a size Tabular or asymmetrical three-dimensional particles between 30 microns and 1000 microns.
  • thermosetting solvent-based colloid is used to form a glue droplet according to the material of the product fingerprint.
  • the third technical solution provided by the present invention provides: an apparatus for preparing crystals of anti-counterfeit particles, comprising:
  • An assembly line consisting of: an injection station, a detection station, and a curing station, wherein the injection station includes an industrial computer 1, a fiber optic sensor 2, a PLC (reference numeral 3), a spray valve 4, and a side double barrel for glue System 5, the PLC is connected with the industrial computer 1, the optical fiber sensor 2 is used to detect whether the identified object enters the injection station, the optical fiber sensor 2 is connected to the PLC, and the PLC is connected to the injection valve 4 for controlling the opening and closing of the injection valve
  • the injection valve 4 is also connected with a source of compressed air so that the sprayed object is ejected from the spray needle when the spray valve 4 is opened, and the PLC has a time system for controlling the opening time of the spray valve 4, thereby controlling the quantitative injection of the sprayed object.
  • the object to be sprayed is a product fingerprint body
  • the product fingerprint body is a sheet-shaped two-dimensional particle body or a suspended discrete three-dimensional particle having a size between 30 micrometers and 1000 micrometers
  • the detecting station includes an online image capturing system 6,
  • the online image capture system 6 is connected to the industrial computer 1 , and the online image capture system 6 can adopt an image recognition system for the online detection process of the printing machine, and the detected image is compared with the standard image for determining whether the injection station is sprayed. to make And whether the drop ejection leakage, if any, is removed by the air cylinder 7 to remove the pipeline, the curing station is a UV-light aircraft, said curing means is a UV curing machine.
  • the reject cylinder 7 has an included angle of 45° to 90° with the marker on the line.
  • an auxiliary pipeline is further included, which is assembled on the side of the pipeline for recycling the rejected defective products, and the online image capture system 6 also extracts the product fingerprint of the identified object.
  • the image feature value is sent to the industrial computer 1 and transmitted by the industrial computer 1 to the cloud database 8.
  • the object being sprayed is a UV oil containing a product fingerprint.

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Abstract

An anti-counterfeit grain crystal, and method and device for manufacturing an anti-counterfeit grain crystal. The method comprises the following steps: (1) manufacture product fingerprint members, wherein the product fingerprint members are sheet-like grains or asymmetrical three-dimensional grains having a size of 2-100 micrometers; (2) disperse the product fingerprint members in an adhesive; (3) continuously spray, by a lateral dual-charging barrel adhesive supply system, fully transparent droplets of the adhesive on an object to be marked; (4) perform defective product detection, reject a defective product if a defective product is detected, and extract an acceptable product image feature value if an acceptable product is detected, and perform UV curing thereon. The method has a wide range of application, produces a marked product highly integrated with the dispensed adhesive, and provides higher dispersibility, thus facilitating identification.

Description

防伪颗粒结晶体、制备防伪颗粒结晶体的方法及装置Anti-counterfeit particle crystal body, method and device for preparing anti-counterfeit particle crystal body 技术领域Technical field
本发明涉及防伪技术领域,尤其涉及一种防伪颗粒结晶体、制备防伪颗粒结晶体的方法及装置。The invention relates to the technical field of anti-counterfeiting, in particular to a crystal of anti-counterfeit particles and a method and a device for preparing crystals of anti-counterfeit particles.
背景技术Background technique
如中国专利文献CN101673341A,下称第一文献,于2010年3月17日公开的一种微点防伪方法,该方法包括以下步骤:(1)提供一种微点;(2)提供一种胶水,将微点混合于胶水之中;(3)向承载物上点混有微点的胶水;(4)固化胶水;(5)拍照胶滴,形成原始对比图片;(6)原始对比图片存入后台数据库;(7)防伪验证拍照胶滴,形成被比图片;(8)读取后台数据库原始对比图片,与被比图片比较,作出真伪判断;其中,第(5)步所述的拍照胶滴,为放大拍照;第(7)步所述的防伪验证拍照胶滴,也是放大拍照。For example, the Chinese patent document CN101673341A, hereinafter referred to as the first document, discloses a micro-point anti-counterfeiting method disclosed on March 17, 2010, the method comprising the steps of: (1) providing a micro-dot; (2) providing a glue , mixing the micro-dots in the glue; (3) mixing the micro-point glue on the carrier; (4) curing the glue; (5) taking the photo-dropping glue to form the original contrast picture; (6) storing the original contrast picture Into the back-end database; (7) anti-counterfeit verification photo glue drops, forming a comparison picture; (8) reading the background database original contrast picture, compared with the compared picture, making a true or false judgment; wherein, the step (5) Photographing the glue drops to take a photo of the magnifying glass; the anti-counterfeit verification photo-adhesive tape described in step (7) is also magnified.
再如,中国专利文献CN102069061A下称第二文献,于2011年5月25日公开的一种微点防伪涂层的制备方法,实施该方法的装置,及包含该方法制备的防伪涂层的包装体。微点防伪涂层的制备方法包括以下步骤:S1,提供微点颗粒,并提供UV胶水;S2,混胶;S3,微喷;S4,固化。微点防伪涂层的制备装置包括储胶装置、微喷装置、固化装置,储胶装置与微喷装置连通,为微喷装置提供待喷胶水,固化装置设置于微喷装置的后端,用于固化微喷涂层;所述微喷装置进一步包括定量腔和与定量腔连通的喷嘴,定量腔内设有加压活塞;喷嘴之喷射孔的直径1.25微米至630微米之间;还包括用于移动所述喷嘴的驱动装置,驱动装置为喷嘴提供水平面两个方向移动和垂直方向移动。For example, the Chinese patent document CN102069061A is referred to as the second document, a method for preparing a micro-point anti-counterfeit coating disclosed on May 25, 2011, a device for carrying out the method, and a package containing the anti-counterfeit coating prepared by the method. body. The preparation method of the micro-point anti-counterfeit coating comprises the following steps: S1, providing micro-dots and providing UV glue; S2, mixing; S3, micro-spraying; S4, curing. The preparation device of the micro-point anti-counterfeit coating comprises a glue storage device, a micro-injection device, a curing device, the glue storage device is connected with the micro-injection device, and the micro-injection device is provided with glue to be sprayed, and the curing device is disposed at the rear end of the micro-injection device, The micro-spraying device further comprises a dosing chamber and a nozzle communicating with the dosing chamber, wherein the dosing chamber is provided with a pressurizing piston; the jetting hole of the nozzle has a diameter of between 1.25 micrometers and 630 micrometers; A driving device for moving the nozzle, the driving device provides the nozzle with two horizontal movements and a vertical movement.
又如,中国专利文献CN202711592U下称第三文献,于2013年1月30日公开的一种标识、一种标识制备装置及组装线。 For example, the Chinese patent document CN202711592U is hereinafter referred to as the third document, a logo, a label preparation device and an assembly line disclosed on January 30, 2013.
前述专利技术虽然可以在产业上应用,并实现相应的技术效果,但仍有改善的空间。Although the aforementioned patented technology can be applied in the industry and achieve corresponding technical effects, there is still room for improvement.
第一文献所公开的技术,只公开了向承载物上点混有微点的胶水,并没有给出如何实现高速自动点胶,并不适合高速自动流水线配套作业;再则,该文献也未对微点的形态及每一胶滴内微点的数量作出限定,对于对称全微点来说,当胶滴内微点的数量小于5个时,因微点的位置及自身方向形态是随机形成的,则每个微点所体现出的视觉形成可能相同,其标识作用无法充分展现。The technique disclosed in the first document only discloses the glue mixed with micro-dots on the carrier, and does not show how to realize high-speed automatic dispensing, which is not suitable for high-speed automatic assembly line operation; further, the document does not The shape of the microdots and the number of microdots in each droplet are limited. For the symmetric all micropoints, when the number of microdots in the droplet is less than 5, the position of the microdots and the shape of the self are random. Formed, the visual formation of each micro-dot may be the same, and its marking effect cannot be fully demonstrated.
第二文献所公开的技术,通过定量微喷制备微点防伪涂层,甚至可以在微码文字或图案中设置微点,但其并未形成胶滴,也未限定微点的形态及每一胶滴内微点的数量,再则平面涂层总体上还是平面的,在微点是对称体的情况下,其标识作用不能充分展现,与平面印刷差别不大。According to the technique disclosed in the second document, the micro-point anti-counterfeit coating is prepared by quantitative micro-spraying, and even micro-dots can be set in the micro-code characters or patterns, but the glue dots are not formed, and the shape of the micro-dots and each of the micro-dots are not limited. The number of micro-dots in the glue droplets, and then the planar coating is generally flat. In the case where the micro-dots are symmetrical, the marking effect cannot be fully exhibited, and there is little difference from the planar printing.
第三文献所公开的技术,虽然在第一,第二文献基础上有所完善,但是仍然有改进空间:Although the technology disclosed in the third document is perfect on the basis of the first and second documents, there is still room for improvement:
第三文献所公开的技术适用的原材料较为单一,同滴胶体的融合度,离散性不易调整和突破,由于材料本身的限制,其制作的微颗粒辨识度受到了一定程度的限制,另外,现有滴胶结晶提的选择为半透明状即使在50倍放大镜下,用户仍然不容易辨识,而本技术采用了新型滴胶结晶体,UV固化后几乎为全透明材质,具有更为容易为客户辨识的特性。此外,第三文献所公开的技术装置仅仅申明为1200罐/分钟罐体流水线,而本技术已经将高校胶体喷阀技术升级为500次/秒,可以适应更高速流水线的应用需要。最后,第三文献所公开的技术,在滴胶体供料过程中,需要停线加料,增加了流水线停机时间。The materials disclosed in the third document are relatively simple in material application, and the degree of fusion with the colloidal colloid is difficult to adjust and break through. Due to the limitation of the material itself, the microparticle identification degree of the preparation is limited to a certain extent. The choice of Epoxy Crystallization is translucent. Even under the 50x magnifying glass, the user is still not easy to identify. This technology uses a new type of Epoxy crystal. After UV curing, it is almost completely transparent. It is easier to identify for customers. Characteristics. In addition, the technical device disclosed in the third document only claims to be a 1200 can/min tank line, and the technology has upgraded the college colloid valve technology to 500 times/second, which can be adapted to the application requirements of higher speed lines. Finally, the technique disclosed in the third document requires a line stop to feed during the dispensing process of the glue, which increases the downtime of the line.
发明内容Summary of the invention
本发明的目的是提供一种防伪颗粒结晶体、制备防伪颗粒结晶体的方法及装置。It is an object of the present invention to provide a crystal of an anti-counterfeit particle and a method and apparatus for preparing a crystal of the anti-counterfeit particle.
为了实现上述目的,本发明提供的第一个技术方案为:提供一种制备防伪颗粒结晶体的方法,包括如下步骤:In order to achieve the above object, the first technical solution provided by the present invention is to provide a method for preparing crystals of anti-counterfeit particles, comprising the following steps:
(1)制备产品指纹体,所述产品指纹体为尺寸介于2微米至100微米之间 的片状颗粒或不对称的三维颗粒;(1) preparing a product fingerprint body, the product fingerprint body having a size between 2 micrometers and 100 micrometers Tabular particles or asymmetric three-dimensional particles;
(2)产品指纹体与胶体的离散化处理;(2) Discretization of product fingerprints and colloids;
(3)侧边双料筒供胶系统向被标识物不间地断喷全透明胶滴;(3) The side double barrel feeding system continuously breaks the transparent transparent glue droplets to the object to be marked;
(4)检测不良品,若发现不良品则剔除,若是良品则提取良品图像特征值,并进行UV固化。(4) If the defective product is detected, it will be removed if it is found to be defective, and if it is a good product, the characteristic image value of the good image will be extracted and UV curing will be performed.
步骤(2)是将所述产品指纹体与未固化全透明的胶体混合并分布均匀,胶体是UV光油。In the step (2), the product fingerprint body is mixed with the uncured and completely transparent colloid and uniformly distributed, and the colloid is a UV varnish.
步骤(3)中,将胶体通过定量喷射后借助表面张力形成全透明胶滴,全透明胶滴包含有一个或一个以上产品指纹体,且全透明胶滴的直径介于1~6毫米之间,且全透明胶滴的最优直径为3毫米。In the step (3), the colloid is formed into a fully transparent glue droplet by means of surface tension after quantitative spraying, and the full transparent glue droplet contains one or more product fingerprint bodies, and the diameter of the fully transparent glue droplet is between 1 and 6 mm. And the optimal diameter of the fully transparent glue drops is 3 mm.
UV固化是通过紫外光进行照射,并使全透明胶滴固化。UV curing is performed by ultraviolet light and the fully transparent glue drops are cured.
本发明提供的第二个技术方案为:提供一种防伪颗粒结晶体,包括:The second technical solution provided by the present invention is to provide a crystal of anti-counterfeit particles, including:
设置于被标识物的固化的全透明胶滴,全透明胶滴包含有一个或一个以上产品指纹体,且产品指纹体在全透明胶滴内随机分布,所述产品指纹体是尺寸介于30微米至1000微米之间的片状颗粒体或不对称的三维颗粒。a solid transparent glue droplet disposed on the object to be marked, the full transparent glue droplet contains one or more product fingerprint bodies, and the product fingerprint body is randomly distributed in the full transparent glue droplet, and the product fingerprint body has a size of 30 Tabular or microscopic three-dimensional particles between micrometers and 1000 micrometers.
根据产品指纹体材质的不同,而采用热固的溶剂型胶体形成胶滴,来代替UV全透明光固胶体。Instead of the UV fully transparent photo-curing gel, a thermosetting solvent-based colloid is used to form a glue droplet according to the material of the product fingerprint.
本发明提供的第三个技术方案为:提供一种制备防伪颗粒结晶体的装置,包括:The third technical solution provided by the present invention is to provide an apparatus for preparing crystals of anti-counterfeit particles, comprising:
一条流水线,流水线包括依次设置的:喷射工位、检测工位、固化工位,其中喷射工位包括工控机、光纤传感器、PLC、喷阀、侧边双料筒供胶系统,所述PLC与所述工控机连接,光纤传感器用于检测被标识物是否进入喷射工位,光纤传感器连接PLC,PLC连接喷阀,用于控制喷阀的开和关,喷阀还连接压缩空气源,以便在喷阀开时,被喷物从喷针射出,PLC具有时间制,以便控制喷阀开的时间,从而控制被喷物定量喷射,所述被喷射物是产品指纹体,产品指纹体为尺寸介于30微米至1000微米之间的片状二维颗粒体或悬浮离散的三维颗粒,所述检测工位包括在线图象抓取系统,所述在线图像抓取系统与所述工控机连接,在线图像抓取系统可以采用印刷机在线检测工序的图像识别系统, 检测到的图像与标准图像对比用于判断喷射工位是否喷射成胶滴以及是否有漏喷,若有,则通过剔除气缸将其剔除流水线,固化工位是UV光固机,所述固化装置是UV光固机。An assembly line, the installation line includes: an injection station, a detection station, a curing station, wherein the injection station comprises an industrial computer, a fiber optic sensor, a PLC, a spray valve, and a side double barrel supply system, the PLC and the The industrial control machine is connected, the optical fiber sensor is used to detect whether the marked object enters the injection station, the optical fiber sensor is connected to the PLC, the PLC is connected to the spray valve, and is used for controlling the opening and closing of the spray valve, and the spray valve is also connected with the compressed air source for spraying When the valve is opened, the sprayed object is ejected from the spray needle, and the PLC has a time system for controlling the opening time of the spray valve, thereby controlling the quantitative injection of the sprayed object, the object to be sprayed is a product fingerprint body, and the product fingerprint body is of a size. a sheet-shaped two-dimensional particle or a discrete discrete three-dimensional particle between 30 micrometers and 1000 micrometers, the detection station comprising an online image capture system, the online image capture system being connected to the industrial computer, an online image The grabbing system can use the image recognition system of the online inspection process of the printing machine. The detected image is compared with the standard image for judging whether the injection station is sprayed into a glue drop and whether there is a leak spray, and if so, the pipe is removed by removing the cylinder, and the curing station is a UV light fixture, the curing device It is a UV light curing machine.
所述剔除气缸与流水线上被标识物具有45°至90°的夹角。The reject cylinder has an angle of 45° to 90° with the marker on the pipeline.
还包括一条辅助流水线,组装于所述流水线的侧面,用于将剔除的不合格品回收,同时,在线图像抓取系统还抽取符合要求的被标识物的产品指纹体的图像特征值,并发送给工控机,并由工控机传输给云端数据库。An auxiliary pipeline is further included, which is assembled on the side of the pipeline for recycling the rejected defective products. At the same time, the online image capture system also extracts image feature values of the product fingerprints of the identified objects and sends them. The industrial computer is transmitted to the cloud database by the industrial computer.
所述被喷射物是含有产品指纹体的UV油。The object to be sprayed is a UV oil containing a product fingerprint.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1.产品指纹体的外径在30微米到1000微米之间,原材料的取材更为广泛,应用范围更为广泛,部分新材料同滴胶体的融合度更高,离散性更好,更容易辨识。1. The outer diameter of the product fingerprint body is between 30 microns and 1000 microns. The raw materials are more widely used and the application range is wider. Some new materials have higher fusion degree with the colloid, better dispersion and easier identification. .
2.防伪颗粒结晶体融合胶体从半透明结晶体,发展为全透明结晶体,具有更好的产品指纹识别特性。2. Anti-counterfeit particle crystal fusion colloid from semi-transparent crystal, developed into fully transparent crystal, with better product fingerprint recognition characteristics.
3.在流水线不停顿的情况下,使侧边双料筒供胶系统对高速流水线实现不停线供料,大大减少停机时间。3. In the case that the assembly line is not stopped, the side double barrel supply system can realize the non-stop line feeding to the high-speed assembly line, which greatly reduces the downtime.
4.高效胶体喷阀技术的升级,每秒喷射可达500次,可以适应更高线速的应用需要。4. Efficient gel valve technology upgrade, up to 500 injections per second, can adapt to higher line speed applications.
5.在线图像抓取系统还抽取符合要求的被标识物的产品指纹体的图像特征值,并传输给云端数据库,极大的优化了检测速度及极大的降低了数据库的负荷。5. The online image capture system also extracts image feature values of the product fingerprints that meet the requirements of the identified objects and transmits them to the cloud database, which greatly optimizes the detection speed and greatly reduces the load on the database.
通过以下的描述并结合附图,本发明将变得更加清晰,这些附图用于解释本发明的实施例。The invention will be more apparent from the following description, taken in conjunction with the accompanying drawings.
附图说明DRAWINGS
图1为本发明制备防伪颗粒结晶体的方法的流程框图。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a flow chart showing the method of preparing crystals of anti-counterfeit particles of the present invention.
图2为本发明制备防伪颗粒结晶体的装置的电路逻辑结构示意图。 2 is a schematic diagram showing the circuit logic structure of the apparatus for preparing crystals of anti-counterfeit particles according to the present invention.
具体实施方式detailed description
现在参考附图描述本发明的实施例,附图中类似的元件标号代表类似的元件。如上所述,如图1所示,本发明提供一种制备防伪颗粒结晶体的方法,包括如下步骤:Embodiments of the present invention will now be described with reference to the drawings, in which like reference numerals represent like elements. As described above, as shown in FIG. 1, the present invention provides a method of preparing crystals of anti-counterfeit particles, comprising the steps of:
S001制备产品指纹体,所述产品指纹体为尺寸介于30微米至1000微米之间的片状颗粒或不对称的三维颗粒,可以根据被标识物的特征选择不同的颗粒材质;S001 prepares a product fingerprint body, wherein the product fingerprint body is a tabular particle or an asymmetric three-dimensional particle having a size between 30 micrometers and 1000 micrometers, and different particle materials can be selected according to characteristics of the identifier;
S002产品指纹体与胶体的离散化处理;S002 product fingerprint body and colloidal discretization;
S003侧边双料筒供胶系统向被标识物不间地断喷全透明胶滴,全透明胶滴通过点胶或定量微喷形成,每个全透明胶滴内的产品指纹体的数量及位置及产品指纹体的空间形态均随机形成,但要保证每个全透明胶滴内的产品指纹体数量大于或等于一个,可以通过控制点胶或喷射前全透明胶体内产品指纹体浓度及材质的方式来控制;S003 side double barrel glue supply system sprays the transparent transparent glue droplets to the object to be marked, and the transparent plastic droplets are formed by dispensing or quantitative micro-spraying. The number and position of the product fingerprints in each transparent plastic droplet And the spatial shape of the product fingerprint body is randomly formed, but it is necessary to ensure that the number of product fingerprints in each fully transparent glue drop is greater than or equal to one, and it can control the concentration and material of the fingerprint body in the fully transparent gel body before dispensing or spraying. Way to control;
S004检测不良品,若发现不良品则剔除,若是良品则提取良品图像特征值,并进行UV固化,去除产品指纹体数量及规格不符合要求的全透明胶滴所在的被标识物,同时抽取符合要求的被标识物的产品指纹体图像特征值并传输给云端数据库。应当理解,在本方法中,也可以根据产品指纹体的材质的不同采用热固的溶剂型胶体,来代替UV光固胶体。S004 detects defective products, and removes defective products. If it is good, it extracts good image feature values and performs UV curing to remove the identified objects whose number of fingerprints and specifications are not in compliance with the required transparent transparent droplets. The required product fingerprint image feature value of the identified object is transmitted to the cloud database. It should be understood that in the method, a thermosetting solvent-based colloid may be used instead of the UV photo-solid colloid depending on the material of the product fingerprint body.
步骤(2)是将所述产品指纹体与未固化全透明的胶体混合并分布均匀,胶体是UV光油。In the step (2), the product fingerprint body is mixed with the uncured and completely transparent colloid and uniformly distributed, and the colloid is a UV varnish.
步骤(3)中,将胶体通过定量喷射后借助表面张力形成全透明胶滴,全透明胶滴包含有一个或一个以上产品指纹体,且全透明胶滴的直径介于1~6毫米之间,且全透明胶滴的最佳直径为3毫米。In the step (3), the colloid is formed into a fully transparent glue droplet by means of surface tension after quantitative spraying, and the full transparent glue droplet contains one or more product fingerprint bodies, and the diameter of the fully transparent glue droplet is between 1 and 6 mm. And the optimum diameter of the fully transparent glue drops is 3 mm.
UV固化是通过紫外光进行照射,并使全透明胶滴固化。UV curing is performed by ultraviolet light and the fully transparent glue drops are cured.
本发明提供的第二个技术方案为:提供一种防伪颗粒结晶体,包括:The second technical solution provided by the present invention is to provide a crystal of anti-counterfeit particles, including:
设置于被标识物的固化的全透明胶滴,全透明胶滴包含有一个或一个以上产品指纹体,且产品指纹体在全透明胶滴内随机分布,所述产品指纹体是尺寸 介于30微米至1000微米之间的片状颗粒体或不对称的三维颗粒。a solid transparent gel droplet disposed on the object to be identified, the full transparent glue droplet containing one or more product fingerprint bodies, and the product fingerprint body is randomly distributed in the fully transparent glue droplet, the product fingerprint body is a size Tabular or asymmetrical three-dimensional particles between 30 microns and 1000 microns.
根据产品指纹体材质的不同,而采用热固的溶剂型胶体形成胶滴,来代替UV全透明光固胶体。Instead of the UV fully transparent photo-curing gel, a thermosetting solvent-based colloid is used to form a glue droplet according to the material of the product fingerprint.
如图2所示,本发明提供的第三个技术方案为:提供一种制备防伪颗粒结晶体的装置,包括:As shown in FIG. 2, the third technical solution provided by the present invention provides: an apparatus for preparing crystals of anti-counterfeit particles, comprising:
一条流水线,流水线包括依次设置的:喷射工位、检测工位、固化工位,其中喷射工位包括工控机1、光纤传感器2、PLC(标号3)、喷阀4、侧边双料筒供胶系统5,所述PLC与所述工控机1连接,光纤传感器2用于检测被标识物是否进入喷射工位,光纤传感器2连接PLC,PLC连接喷阀4,用于控制喷阀的开和关,喷阀4还连接压缩空气源,以便在喷阀4开时,被喷物从喷针射出,PLC具有时间制,以便控制喷阀4开的时间,从而控制被喷物定量喷射,所述被喷射物是产品指纹体,产品指纹体为尺寸介于30微米至1000微米之间的片状二维颗粒体或悬浮离散的三维颗粒,所述检测工位包括在线图象抓取系统6,所述在线图像抓取系统6与所述工控机1连接,在线图像抓取系统6可以采用印刷机在线检测工序的图像识别系统,检测到的图像与标准图像对比用于判断喷射工位是否喷射成胶滴以及是否有漏喷,若有,则通过剔除气缸7将其剔除流水线,固化工位是UV光固机,所述固化装置是UV光固机。An assembly line consisting of: an injection station, a detection station, and a curing station, wherein the injection station includes an industrial computer 1, a fiber optic sensor 2, a PLC (reference numeral 3), a spray valve 4, and a side double barrel for glue System 5, the PLC is connected with the industrial computer 1, the optical fiber sensor 2 is used to detect whether the identified object enters the injection station, the optical fiber sensor 2 is connected to the PLC, and the PLC is connected to the injection valve 4 for controlling the opening and closing of the injection valve The injection valve 4 is also connected with a source of compressed air so that the sprayed object is ejected from the spray needle when the spray valve 4 is opened, and the PLC has a time system for controlling the opening time of the spray valve 4, thereby controlling the quantitative injection of the sprayed object. The object to be sprayed is a product fingerprint body, and the product fingerprint body is a sheet-shaped two-dimensional particle body or a suspended discrete three-dimensional particle having a size between 30 micrometers and 1000 micrometers, and the detecting station includes an online image capturing system 6, The online image capture system 6 is connected to the industrial computer 1 , and the online image capture system 6 can adopt an image recognition system for the online detection process of the printing machine, and the detected image is compared with the standard image for determining whether the injection station is sprayed. to make And whether the drop ejection leakage, if any, is removed by the air cylinder 7 to remove the pipeline, the curing station is a UV-light aircraft, said curing means is a UV curing machine.
一个实施例中,所述剔除气缸7与流水线上被标识物具有45°至90°的夹角。In one embodiment, the reject cylinder 7 has an included angle of 45° to 90° with the marker on the line.
一个实施例中,还包括一条辅助流水线,组装于所述流水线的侧面,用于将剔除的不合格品回收,同时,在线图像抓取系统6还抽取符合要求的被标识物的产品指纹体的图像特征值,并发送给工控机1,并由工控机1传输给云端数据库8。In one embodiment, an auxiliary pipeline is further included, which is assembled on the side of the pipeline for recycling the rejected defective products, and the online image capture system 6 also extracts the product fingerprint of the identified object. The image feature value is sent to the industrial computer 1 and transmitted by the industrial computer 1 to the cloud database 8.
一个实施例中,所述被喷射物是含有产品指纹体的UV油。In one embodiment, the object being sprayed is a UV oil containing a product fingerprint.
以上所揭露的仅为本发明的优选实施例而已,当然不能以此来限定本发明之权利范围,因此依本发明申请专利范围所作的等同变化,仍属本发明所涵盖的范围。 The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, and the equivalent changes made by the scope of the present invention remain within the scope of the present invention.

Claims (10)

  1. 一种制备防伪颗粒结晶体的方法,其特征在于,包括如下步骤:A method for preparing crystals of anti-counterfeit particles, comprising the steps of:
    (1)制备产品指纹体,所述产品指纹体为尺寸介于2微米至100微米之间的片状颗粒或不对称的三维颗粒;(1) preparing a product fingerprint body, wherein the product fingerprint body is a tabular particle or an asymmetric three-dimensional particle having a size between 2 micrometers and 100 micrometers;
    (2)产品指纹体与胶体的离散化处理;(2) Discretization of product fingerprints and colloids;
    (3)侧边双料筒供胶系统向被标识物不间地断喷全透明胶滴;(3) The side double barrel feeding system continuously breaks the transparent transparent glue droplets to the object to be marked;
    (4)检测不良品,若发现不良品则剔除,若是良品则提取良品图像特征值,并进行UV固化。(4) If the defective product is detected, it will be removed if it is found to be defective, and if it is a good product, the characteristic image value of the good image will be extracted and UV curing will be performed.
  2. 如权利要求1所述的制备防伪颗粒结晶体的方法,其特征在于:步骤(2)是将所述产品指纹体与未固化全透明的胶体混合并分布均匀,胶体是UV光油。The method for preparing crystals of anti-counterfeit particles according to claim 1, wherein the step (2) is to mix and distribute the product fingerprint body and the uncured fully transparent colloid, and the colloid is a UV varnish.
  3. 如权利要求1所述的制备防伪颗粒结晶体的方法,其特征在于:步骤(3)中,将胶体通过定量喷射后借助表面张力形成全透明胶滴,全透明胶滴包含有一个或一个以上产品指纹体,且全透明胶滴的直径介于1~6毫米之间,且全透明胶滴的平均直径为1.5毫米。The method for preparing crystals of anti-counterfeit particles according to claim 1, wherein in the step (3), the colloid is formed into a fully transparent glue droplet by means of surface tension after quantitative spraying, and the transparent transparent droplet comprises one or more products. The fingerprint body, and the diameter of the fully transparent glue droplet is between 1 and 6 mm, and the average diameter of the fully transparent glue droplet is 1.5 mm.
  4. 如权利要求3所述的制备防伪颗粒结晶体的方法,其特征在于:UV固化是通过紫外光进行照射,并使全透明胶滴固化。A method of preparing a pseudoparticle crystal according to claim 3, wherein the UV curing is performed by ultraviolet light and the fully transparent droplet is cured.
  5. 一种防伪颗粒结晶体,其特征在于,包括:设置于被标识物的固化的全透明胶滴,全透明胶滴包含有一个或一个以上产品指纹体,且产品指纹体在全透明胶滴内随机分布,所述产品指纹体是尺寸介于30微米至1000微米之间的片状颗粒体或不对称的三维颗粒。The invention relates to a crystal of anti-counterfeit particles, which comprises: a cured transparent transparent glue droplet disposed on the object to be marked, the transparent transparent glue droplet comprises one or more product fingerprint bodies, and the product fingerprint body is randomly within the transparent plastic droplet Distribution, the product fingerprint body is a sheet-like particle or an asymmetric three-dimensional particle having a size between 30 micrometers and 1000 micrometers.
  6. 如权利要求5所述的防伪颗粒结晶体,其特征在于,根据产品指纹体材 质的不同,而采用热固的溶剂型胶体形成胶滴,来代替UV全透明光固胶体。The anti-counterfeit particle crystal according to claim 5, which is characterized by a product fingerprint body The quality is different, and the thermosetting solvent-based colloid is used to form the glue droplet instead of the UV full-transparent light-solid colloid.
  7. 一种制备防伪颗粒结晶体的装置,其特征在于,包括:一条流水线,流水线包括依次设置的:喷射工位、检测工位、固化工位,其中喷射工位包括工控机、光纤传感器、PLC、喷阀、侧边双料筒供胶系统,所述PLC与所述工控机连接,光纤传感器用于检测被标识物是否进入喷射工位,光纤传感器连接PLC,PLC连接喷阀,用于控制喷阀的开和关,喷阀还连接压缩空气源,以便在喷阀开时,被喷物从喷针射出,PLC具有时间制,以便控制喷阀开的时间,从而控制被喷物定量喷射,所述被喷射物是产品指纹体,产品指纹体为尺寸介于30微米至1000微米之间的片状二维颗粒体或悬浮离散的三维颗粒,所述检测工位包括在线图象抓取系统,所述在线图像抓取系统与所述工控机连接,在线图像抓取系统可以采用印刷机在线检测工序的图像识别系统,检测到的图像与标准图像对比用于判断喷射工位是否喷射成胶滴以及是否有漏喷,若有,则通过剔除气缸将其剔除流水线,固化工位是UV光固机,所述固化装置是UV光固机。The device for preparing crystals of anti-counterfeit particles, comprising: a pipeline, the pipeline comprises: an injection station, a detection station and a curing station, wherein the injection station comprises an industrial computer, a fiber optic sensor, a PLC, and a spray The valve and the side double barrel supply system, the PLC is connected with the industrial computer, the fiber sensor is used to detect whether the object is entered into the injection station, the fiber sensor is connected to the PLC, and the PLC is connected to the injection valve for controlling the valve. On and off, the spray valve is also connected to a source of compressed air so that when the spray valve is opened, the sprayed object is ejected from the spray needle, and the PLC has a time system for controlling the opening time of the spray valve, thereby controlling the quantitative injection of the sprayed object. The object to be sprayed is a product fingerprint body, and the product fingerprint body is a sheet-shaped two-dimensional particle body or a suspended discrete three-dimensional particle having a size of between 30 micrometers and 1000 micrometers, and the detecting station includes an online image capturing system. The online image capture system is connected with the industrial computer, and the online image capture system can adopt an image recognition system for online detection of the printing machine, and the detected image and standard image. Comparative injection station for determining whether to jet droplets of glue and spray whether leakage, if any, is removed by a cylinder line to remove, the curing station is a UV-light aircraft, they said curing means is a UV curing machine.
  8. 如权利要求7所述的制备防伪颗粒结晶体的装置,其特征在于,所述剔除气缸与流水线上被标识物具有45°至90°的夹角。The apparatus for preparing crystals of anti-counterfeit particles according to claim 7, wherein the reject cylinder has an angle of 45 to 90 with the marker on the pipeline.
  9. 如权利要求7或8所述的制备防伪颗粒结晶体的装置,其特征在于,还包括一条辅助流水线,组装于所述流水线的侧面,用于将剔除的不合格品回收,同时,在线图像抓取系统还抽取符合要求的被标识物的产品指纹体的图像特征值,并发送给工控机,并由工控机传输给云端数据库。The apparatus for preparing crystals of anti-counterfeit particles according to claim 7 or 8, further comprising an auxiliary pipeline assembled on a side of the pipeline for recovering the rejected defective products, and simultaneously capturing the online image The system also extracts the image feature value of the product fingerprint body that meets the required identifier, and sends it to the industrial computer, and transmits it to the cloud database by the industrial computer.
  10. 如权利要求7所述的制备防伪颗粒结晶体的装置,其特征在于,所述被喷射物是含有产品指纹体的UV油。 The apparatus for preparing a crystal of a pseudo-particle according to claim 7, wherein the object to be sprayed is a UV oil containing a product fingerprint.
PCT/CN2015/090465 2015-08-25 2015-09-23 Anti-counterfeit grain crystal, and method and device for manufacturing anti-counterfeit grain crystal WO2017031803A1 (en)

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