WO2017024672A1 - Speed changer for food processing - Google Patents

Speed changer for food processing Download PDF

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Publication number
WO2017024672A1
WO2017024672A1 PCT/CN2015/091720 CN2015091720W WO2017024672A1 WO 2017024672 A1 WO2017024672 A1 WO 2017024672A1 CN 2015091720 W CN2015091720 W CN 2015091720W WO 2017024672 A1 WO2017024672 A1 WO 2017024672A1
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WO
WIPO (PCT)
Prior art keywords
gear
sliding
ring
shifting
fixed
Prior art date
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PCT/CN2015/091720
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French (fr)
Chinese (zh)
Inventor
方志华
Original Assignee
杭州厨意科技有限公司
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Publication of WO2017024672A1 publication Critical patent/WO2017024672A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/44Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J43/00Implements for preparing or holding food, not provided for in other groups of this subclass
    • A47J43/04Machines for domestic use not covered elsewhere, e.g. for grinding, mixing, stirring, kneading, emulsifying, whipping or beating foodstuffs, e.g. power-driven
    • A47J43/07Parts or details, e.g. mixing tools, whipping tools
    • A47J43/08Driving mechanisms
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H61/00Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
    • F16H61/26Generation or transmission of movements for final actuating mechanisms
    • F16H61/28Generation or transmission of movements for final actuating mechanisms with at least one movement of the final actuating mechanism being caused by a non-mechanical force, e.g. power-assisted
    • F16H61/32Electric motors actuators or related electrical control means therefor

Definitions

  • the invention belongs to the technical field of food processing equipment, and particularly relates to a transmission for food processing, which can be applied to the stirring or cutting of different materials according to the material and size of the transmission.
  • the agitator has an effect on the distribution of the agitation power between the overall flow and the turbulent pulsation.
  • different rotation speeds are also required to achieve sufficient agitation.
  • the processor in order to adapt to different processing requirements for different materials, the processor also needs to have a shifting function.
  • the market demands for the function of the agitator is getting higher and higher, which requires the output end of the agitator (generally a moving part with a cutting or stirring function such as a blade, a cutter head, a stirring rod, a stirring piece, etc.).
  • the operating speed is adjustable over a larger range. For example, when shredding/grinding with a blade, it is generally required that the rotation speed of the blade is about 10,000 rpm or higher; when cutting or slicing with a cutter head, the rotation speed is required to be several hundred to one or two thousand revolutions per minute; When kneading or making soup with a stir bar, the speed is required to be tens to two hundred revolutions per minute.
  • the products on the market can be roughly divided into three types: the first one is that the motor directly drives the working part, so that the transmission ratio is 1:1; the second is that the working part is driven by the motor through a gear or a belt, etc.
  • the ratio is a single fixed; the third is a transmission mechanism with two or more sets of different gear ratios between the motor and the working part.
  • Each set of transmissions has its fixed output, which is replaced by replacing different accessories. Different outputs are mated to achieve a change in gear ratio.
  • the existing products generally have a fixed transmission ratio, and the operating speed of the output end is adjusted by adjusting the rotation speed of the motor.
  • Some middle and high-end products also increase the closed-loop control circuit for the motor rotation speed to more accurately control the rotation speed within the required range.
  • the adjustment of the motor speed is actually the adjustment of its input voltage.
  • the motors used in the agitator mostly series or DC motors
  • the motors commonly used on the market cannot work stably at speeds of several tens of revolutions per minute.
  • Even with the closed-loop control circuit the motor cannot have a stable enough torque output at such a low speed. Therefore, the products of this fixed transmission ratio are all in this way, and it is difficult to achieve the best of both high and low speed.
  • the third product in the above example is more advanced on the market, but the serious shortage of this product is that it is necessary to replace different accessories to achieve the change of the transmission ratio, and it is very troublesome for the user to change the machine attachment during use. thing. For example, a recipe first chopped the ingredients at high speed and heated at a low speed. The user needs to empty the food in the mixing cup to replace the accessories, and then reload the previously chopped ingredients back into the container.
  • the object of the present invention is to provide a transmission and a variable speed food processor, which can change the transmission ratio according to the needs of different functions, and take into consideration two working states of low speed, large torque and high speed and small torque, and can be changed during the movement.
  • the gear does not need to stop the transmission rotation for the switching operation state.
  • a transmission includes a gearbox and a shifting mechanism
  • the gearbox includes a housing having a planet carrier, a planet gear, a sun gear, and a sliding ring gear, the sliding ring gear being coupled to the shifting mechanism, and being replaced
  • the gear mechanism can move axially under the driving.
  • the transmission shifts gears by axial movement of the sliding ring gear.
  • the inner ring of the housing has a fixed stop ring; the outer ring of the sliding ring gear has a sliding stop ring, and the sun wheel is provided with a rotating stop ring.
  • the stop ring is used to achieve a snap or stop between each other.
  • the sliding stopping ring when the sliding ring gear moves to the housing, the sliding stopping ring can have no relative movement with the fixed stopping ring; when the sliding ring gear moves to the sun gear, the sliding stopping ring can have no relative movement with the rotating stopping ring. Since the fixed stop ring is fixed on the housing, the rotation stop ring is continuously rotated on the sun wheel, and the sliding stop ring is relatively stationary with the housing or the sun gear, thereby changing the transmission ratio.
  • the sliding stop ring has sliding teeth that are evenly distributed and have a tooth pitch of at least 3 tooth widths.
  • the sliding stop ring needs to be engaged with the fixed stopping ring and the rotating stopping ring. When the tooth is continuous, the movement of the planetary wheel must be stopped to perform the shifting.
  • the design of the present invention can directly shift and slide. The larger the pitch of the stop ring, the higher the shifting efficiency, which solves the problem that the shift must be stopped.
  • the fixed stop ring has fixed teeth that are evenly distributed and have a tooth pitch of at least 3 tooth widths. While the sliding stop ring is set with a large pitch, the fixed stop ring is also provided with a large pitch to improve the effectiveness of the start-up shift.
  • the rotation stop ring has sliding teeth evenly distributed and having a tooth pitch of at least 3 tooth widths. While the sliding stop ring is set with a large pitch, the fixed stop ring is also provided with a large pitch to improve the effectiveness of the start-up shift.
  • the fixed stopping ring is a fixed stopping surface
  • the sliding stopping ring is a sliding stopping surface
  • the rotating stopping ring is a rotation stopping surface.
  • the retaining ring can also be designed as a tapered ring, and the contact surface between them is a sloped surface, and the change of the moving state of the sliding ring gear and the change of the transmission ratio are realized by the pressure of the shifting mechanism.
  • the fixed stop surface, the sliding stop surface and the rotation stop surface are all rubber materials. Increase friction.
  • the sliding ring gear is annular and fits on the outer side of the planet gear; the inner ring of the sliding ring gear is matched with the planetary gear; the first gear is arranged on the sun gear, and the first gear is matched with the planetary gear.
  • the shifter includes a shifting motor, a shifting arm and a shifting fork, and the shifting fork is disposed in the housing; the shifting motor drives the shifting arm, and the shifting arm is connected to the shifting fork.
  • the shifting mechanism further includes a gear position detecting switch, the end of the shift arm is in contact with the gear position detecting switch, the gear position detecting switch is connected to the controller, and the gear position detecting switch transmits the gear position information of the shift arm to the controller.
  • the single fixed ratio transmission mechanism can only be lost.
  • the gear ratio of the agitator proposed by the present invention can be automatically switched according to different functions selected by the user. At low speeds, the large gear ratio is used to increase the torque. At high speeds, the small gear ratio is used to increase the speed, so that the two extremes of low speed, high torque and high torque and low torque can be achieved.
  • a variable ratio transmission is arranged between the motor and the working end.
  • the control circuit automatically switches to the appropriate gear according to the program setting, thereby obtaining the best power output. For example, when high speed shredding is required, the transmission is switched to the gear of the lower gear ratio to obtain higher speed; when low speed and high torque operation is required, such as kneading, the transmission is switched to the high gear ratio and the output speed is reduced. At the same time increase the output torque.
  • the transmission ratio the user does not need to replace any accessories, even without stopping the machine.
  • the sun gear When the sun gear is used as the driving wheel, the inner ring gear is fixed, and the carrier is output, the transmission is in a large gear ratio state; when the sun gear, the inner ring gear and the carrier are fixed together, the transmission is switched to the small gear ratio state.
  • the transmission can change the transmission ratio according to the needs of different functions, taking into account the two working states of low speed, large torque and high speed and small torque, so that the food processing equipment can be used more.
  • the shifting function can be used in the power-on state, which makes the user's operation easier and reduces the time of food processing
  • the invention can be applied to various food processor with adjustable working speed, including but not limited to: mixer, juicer, kitchen cooking machine, kneading machine, coffee bean grinder, garbage disposer, small Industrial mixers, etc.;
  • the transmission of the present invention can be adapted to various installation modes, for example, it can be installed coaxially with the motor, or can be driven by a belt or a gear, and can also be moved according to the working part.
  • the design scheme of using the rubber stop surface can effectively avoid the loss between the parts while avoiding the loss of the power-on shifting, saving cost and prolonging the service life.
  • Figure 1 is a schematic exploded view of a first embodiment of a transmission
  • Figure 2 is a schematic view of a low speed state of the transmission embodiment
  • Figure 3 is a schematic view of a high speed state of a transmission embodiment
  • Figure 4 is a schematic view of the low speed state of the second embodiment of the transmission
  • Figure 5 is a schematic view of a high speed state of the second embodiment of the transmission
  • Figure 6 is a schematic diagram of the principle of the transmission low speed state
  • Figure 7 is a schematic diagram of the transmission speed state state
  • Embodiment 1 is a diagrammatic representation of Embodiment 1:
  • a first embodiment of the present invention provides a transmission including a gearbox and a shifter.
  • the gearbox includes a housing 1.
  • the housing 1 is provided with a carrier 3, a sliding ring gear 6 and a sun gear 8 . .
  • the inner ring of the casing 1 has six fixed teeth 101 uniformly distributed, and the pitch formed between the adjacent two fixed teeth 101 is at least the width of the three fixed teeth 101.
  • the carrier 3 has three brackets on one side, each with an identical planet gear 4; the other side of the planet carrier 3 is equipped with a planet carrier bearing 2 for supporting and protecting the planet carrier 3, and the planet carrier 3 passes
  • the carrier 2 is connected to the housing 1.
  • the sliding ring gear 6 is annular and is fitted outside the three planetary gears 4.
  • the inner ring of the sliding ring gear 6 has uniform and continuous internal teeth which are adapted to the planet gears 4.
  • the outer ring of the sliding ring gear 6 has eight sliding teeth 601, and the distance between the adjacent two sliding teeth 601 is at least the width of three sliding teeth 601.
  • the sliding tooth 601 is engageable with the fixed tooth 101 of the inner ring of the housing 1.
  • the outer side of the sliding ring gear 6 has an annular flange.
  • the sun gear 8 has a first gear 803 and a secondary gear.
  • the first gear 803 is located inside the three planetary gears 4, and the gear teeth are matched with the planetary gears 4.
  • the secondary gears are provided with eight rotating teeth uniformly distributed. 801, a distance formed between adjacent two rotating teeth 801 is at least a width of three sliding rotating teeth 801.
  • the rotating tooth 801 is engageable with the sliding tooth 601 of the outer ring of the sliding ring gear 6.
  • the secondary gear in this embodiment is composed of a plurality of protrusions disposed on the outer ring of the bottom of the sun gear 8, that is, a plurality of rotating teeth 801, and may also be designed as an annular secondary gear, and is evenly distributed inside the secondary gear. 8 rotating teeth 801.
  • the shifter includes a shifting motor 9, a shifting arm 10, and a shifting fork 5, the shifting motor 9 is powered by the shifting arm 10, and the shifting arm 10 is connected to the shifting fork 5.
  • the shift fork 5 is disposed in the housing 1 and vertically movable in the housing 1.
  • the shift fork 5 has a protrusion 501, and the shift arm 10 has a guiding slot 901 therein.
  • the shifting arm 501 extends into the guiding slot 901, so that the shifting arm 10 drives the shifting fork 5 to move, and the shifting fork 5 and the sliding ring gear 6 respectively have a snapping structure, and during the shifting process, the shifting arm The lateral movement of 10 can drive the shift fork 5 to move longitudinally, thereby causing the sliding ring gear 6 to move to complete the shift.
  • the movement of the shift arm 10 will trigger the gear position switch 11.
  • the gear position switch 11 is used to provide the controller with the status of the gear position in which the transmission is located, while providing the controller with a signal to complete the shift during the shifting process. It should be noted that how the shifting motor 9 drives the shifting arm 10 to move, and the structure of the shifting arm 10 can also adopt other technical solutions according to the needs of the actual application, without affecting the implementation and protection scope of the present invention.
  • the number of the fixed teeth 101, the sliding teeth 601, and the rotating teeth 801 can be used according to actual use. At least one, three, five, six, etc. are the scope of the technical solution.
  • A/A' is the sun gear
  • B is the planetary gear
  • C/C' is the sliding ring gear
  • D is the ring composed of several fixed teeth
  • H is the planet carrier
  • the sun gear is a double gear, as the input end of the gearbox, the planet carrier serves as an output end, and the sliding ring gear can slide axially under the action of the shifting mechanism;
  • the sliding ring gear is on the right side, and the outer teeth C', that is, the sliding teeth and the fixed teeth D are meshed, and the fixed teeth D and the gear case are integrated, so the sliding ring gear is fixed by the ring gear.
  • the transmission mode at this time is that the sun gear is used as the driving wheel, the sliding ring gear is fixed, the carrier is output, and the gearbox is in the deceleration output, that is, the large transmission ratio state;
  • the sliding ring gear in the high gear, the sliding ring gear is on the left side, and the outer teeth C' are disengaged from the fixed ring gear D.
  • the internal teeth C of the sliding ring gear are engaged with the planetary gears and also on the double sun gear.
  • the secondary gear A' is engaged.
  • the transmission ratio of the transmission is 1, that is, the small transmission ratio state.
  • the sun gear 8 used in the transmission of the present invention is a double gear, and a pulley can be disposed at the bottom. According to different processes, the double gear and the pulley can be integrated or assembled into separate parts.
  • the sun gear 8 primary gear 803 is a sun gear in the planetary gear mechanism, and the secondary gear is used to lock the sliding ring gear 6 circumferentially in the high speed range so that it can only rotate in synchronization with the sun gear 8.
  • the sliding ring gear 6 has a ring flange on the periphery thereof, and the shift fork 5 corresponding thereto has a groove 502 (of course, the groove can be grooved on the ring gear, and the flange is arranged on the fork ring. ).
  • the sliding ring gear 6 is axially movable under the drive of the shift fork 5, and the shift fork 5 is fixed to the individual 1 and only constrains the axial movement of the sliding ring gear 6 without affecting the ring gear rotation.
  • the sliding ring gear 6 moves away from the sun gear 8, and
  • the internal teeth mesh with the planetary gears 4, and the sliding teeth 801 are engaged with the fixed teeth 101 on the housing 1, and both the axial direction and the radial direction of the sliding ring gear 6 are fixed and cannot move.
  • the sliding ring gear 6 moves in the direction of approaching the sun gear 8, the sliding teeth 801 are disengaged from the fixed teeth 101 on the casing 1, the internal teeth mesh with the planetary gear 4, the sliding teeth 801 and The rotating teeth 801 of the sun gear 8 are engaged, and at this time, the sliding ring gear 6 locks the sun gear 8 and the planetary gear 4 into one body, and the three can only rotate synchronously as a whole.
  • the shifting arm 10 is driven by a shifting motor 9.
  • the shifting motor is a DC motor with a reduction gearbox, the output end is a gear 902, the gear 902 is meshed with a rack 903, and the rack 903 is connected to the shifting arm 10,
  • the shift of the shifting motor 9 is changed by the controller to achieve switching between high and low gears.
  • Embodiment 2 is a diagrammatic representation of Embodiment 1:
  • the second embodiment of the present invention provides another transmission including a gearbox and a shifter.
  • the gearbox includes a housing 1, a housing 1 is provided with a carrier 3, a sliding ring gear 6 and Sun wheel 8.
  • the inner ring of the housing 1 has a fixed stop surface 102, and the fixed stop surface 102 is inclined inward, that is, the circumference of the upper ring is smaller than the circumference of the lower ring.
  • the two planet carriers 3 have three brackets on one side, each with an identical planet gear 4; the other side of the planet carrier 3 is equipped with planet carrier bearings 2 for supporting and protecting the planet carrier 3, planet carrier 3
  • the housing 1 is connected by a carrier 2 .
  • the sliding ring gear 6 is annular and is fitted outside the three planetary gears 4.
  • the inner ring of the sliding ring gear 6 has uniform and continuous internal teeth which are adapted to the planet gears 4.
  • An annular flange is provided on the outer side of the sliding ring gear 6.
  • the outer ring of the sliding ring gear 6 has a sliding stop surface 602, and the sliding stop surface 602 above the flange is inclined inward, that is, the circumference of the upper ring is smaller than the circumference of the lower ring; the sliding stop surface 602 below the flange is inclined outward That is, the circumference of the upper circle is larger than the circumference of the lower circle.
  • the upper and lower portions of the sliding stop surface 602 form an outward projection at the flange.
  • the sliding stop surface 602 of the upper portion of the sliding ring gear 6 can completely correspond to the fixed stopping surface 102.
  • the sun gear 8 has a first gear 803 and a rotation stop surface 802.
  • the first gear 803 is located inside the three planetary gears 4, and its teeth are matched with the planetary gears 4; the rotation stop surface 802 can be combined with the sliding ring gear 6.
  • the lower sliding stop faces 602 are completely aligned.
  • the fixed stop surface 102, the sliding stop surface 602, and the rotation stop surface 802 are all rubber-like materials that can increase friction.
  • the present embodiment is improved by using a fixed stopping surface 102, a sliding stopping surface 602, and a rotating stopping surface 802 instead of the fixed tooth 101, the sliding tooth 601 and the rotating tooth 801.
  • the sliding ring gear 6 is pressed against the fixed stop surface 102 or the rotation stop surface 802 by the shift arm 10, and the friction force is increased by the pressure, so that the sliding ring gear 6 is fixed relative to the fixed stop surface 102 or the rotation stop surface. 802 is still.
  • the sliding ring gear 6 moves away from the sun gear 8, the internal teeth mesh with the planetary gear 4, and the sliding stop surface 802 and the fixed stop surface 102 on the casing 1 are pressed.
  • the axial and radial directions of the sliding ring gear 6 are fixed and cannot move.
  • the sliding ring gear 6 moves toward the sun gear 8, and
  • the sliding stop surface 802 is disengaged from the fixed stop surface 102 on the housing 1, the internal teeth mesh with the planetary gear 4, and the sliding stop surface 802 and the rotation stop surface 802 on the sun gear 8 are pressed. 6
  • the sun gear 8 and the planet gear 4 are locked into one body, and the three can only rotate synchronously as a whole.
  • the beneficial effect of the embodiment is that not only does the transmission need not be stopped when shifting, but also the situation that the shifting of the high-speed gear to the low-speed gear or the low-speed gear to the high-speed gear can be free. Shifting, reducing the wear between the gears, the rubber stop surface is easy to produce and replace, the cost is small, and the use is convenient.
  • the power source for the multi-function food processor in this example is a series motor with a maximum operating speed of 20,000 rpm, which is used to detect and control the motor speed in conjunction with a closed-loop control circuit such as a Hall element or a grating to detect motor speed.
  • a total of 10 working gears are set at the working output.
  • the 10 output gears are divided into two sections, which correspond to the high speed and low speed of the gearbox respectively.
  • the control circuit will switch the gearbox according to the gear position selected by the user. When the gear is working in the same section, the gearbox does not shift gears, and the gearbox will only shift gears when the user shifts across the zone.
  • the output speed of the working end is 60 rpm. If there is no gearbox, the ordinary series motor or DC motor can no longer work stably at such low speed. In this example, due to the speed reduction mechanism with a transmission ratio of 9.2, the working speed of the motor is increased to 552 rpm, and the torque of the motor is amplified by up to 9 times, so that the motor can not only work stably, but also has sufficient torque at the output end. Complete high load work such as stirring.
  • the output speed of the working end is 8500rpm
  • the total gear ratio is switched to 2.3
  • the motor speed is 19550rpm, which is mainly used for shredding or mixing, which requires high speed.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Food Science & Technology (AREA)
  • Structure Of Transmissions (AREA)
  • Retarders (AREA)

Abstract

A speed changer for food processing comprises a gearbox comprising a housing (1) and a gear shift mechanism. The housing (1) is provided therein with a planetary frame (3), a planet gear (4), a sun gear (8), and a sliding ring gear (6). The sliding ring gear (6) is connected to and driven by the gear shift mechanism to make an axial movement. The speed changer realizes a gear shift via the axial movement of the sliding ring gear (6). The speed changer can change transmission ratios according to requirements of different functions, and function satisfactorily in a low speed high torque state and a high speed low torque state alike, thereby enabling a food processing apparatus to have multiple functions. Moreover, a gear shift function can be used when the food processing apparatus is in an ON state, thereby allowing a user to operate the food processing apparatus easily while reducing the time required for food processing.

Description

一种用于食品加工的变速器Transmission for food processing 技术领域Technical field
本发明属于食品加工设备技术领域,特别涉及一种用于食品加工的变速器,可以根据变速器材质和尺寸的不同适用于不同物料的搅拌或切割。The invention belongs to the technical field of food processing equipment, and particularly relates to a transmission for food processing, which can be applied to the stirring or cutting of different materials according to the material and size of the transmission.
背景技术Background technique
随着生产生活中需要处理的物料种类越来越多对食品加工的要求也越来越高。搅拌器的类型、尺寸及转速对搅拌功率在总体流动和湍流脉动之间的分配都有影响,针对不同物料之间不同的动力粘度,也需要给予不同的转速从而实现充分搅拌。另外,为适应对不同物料的不同处理要求,也需要处理器具有变速功能。With the increasing variety of materials that need to be processed in production and life, the requirements for food processing are getting higher and higher. The type, size and speed of the agitator have an effect on the distribution of the agitation power between the overall flow and the turbulent pulsation. For different dynamic viscosities between different materials, different rotation speeds are also required to achieve sufficient agitation. In addition, in order to adapt to different processing requirements for different materials, the processor also needs to have a shifting function.
以食物处理为例,市场对搅拌器的功能要求越来越高,这就要求搅拌器的输出端(一般是刀片、刀盘、搅拌棒、搅拌片等具有切或搅拌功能的运动部件)的工作转速在更大的范围内可调。例如,在用刀片切碎/研磨时一般需要刀片的转速在一万转/分钟左右或者更高;在用刀盘切丝或者切片时则需要转速在几百到一两千转/分钟;而在用搅拌棒揉面或者做汤时,则要求转速在几十到一两百转/分钟。目前市场上的产品可以大致分为三种:第一种是有电机直接驱动工作部件,这样其传动比为1:1;第二种是工作部件由电机通过齿轮或皮带等来驱动,其传动比是单一固定的;第三种是在电机和工作部件之间设置两组或两组以上不同传动比的传动机构,每组传动机构都有其固定的输出端,通过更换不同的附件来和不同的输出端配合,以实现传动比的改变。Taking food processing as an example, the market demands for the function of the agitator is getting higher and higher, which requires the output end of the agitator (generally a moving part with a cutting or stirring function such as a blade, a cutter head, a stirring rod, a stirring piece, etc.). The operating speed is adjustable over a larger range. For example, when shredding/grinding with a blade, it is generally required that the rotation speed of the blade is about 10,000 rpm or higher; when cutting or slicing with a cutter head, the rotation speed is required to be several hundred to one or two thousand revolutions per minute; When kneading or making soup with a stir bar, the speed is required to be tens to two hundred revolutions per minute. At present, the products on the market can be roughly divided into three types: the first one is that the motor directly drives the working part, so that the transmission ratio is 1:1; the second is that the working part is driven by the motor through a gear or a belt, etc. The ratio is a single fixed; the third is a transmission mechanism with two or more sets of different gear ratios between the motor and the working part. Each set of transmissions has its fixed output, which is replaced by replacing different accessories. Different outputs are mated to achieve a change in gear ratio.
对搅拌器的两个极端工作状态进行分析可以发现,在切碎/研磨时要求工作部件有非常高的转速,一般需要刀片的转速在一万转/分钟左右或者更 高,但是此时对刀片的扭力要求则很低,即使电机不经过任何传动部件减速(增大输出扭力),也能很好的实现切碎/研磨工作。但是在揉面时,就需要输出端有非常大的扭力,而转速却只需要几十转每分钟就足够了。一般料理机因为无法达到所需要的扭力,根本无法实现揉面功能,如果用户拿这样的机器来揉面,通常会使电机温度迅速升高烧坏机器,如果机器的自动保护装置设计不足,可能会出现冒烟和火花甚至起火。而低速的料理机往往又只能进行揉面这一类需要低转速的工作,无法完成切碎或者研磨一类的工作。Analysis of the two extreme operating conditions of the agitator reveals that the shredder/grinding requires a very high rotational speed of the working part, which generally requires a blade speed of around 10,000 rpm or more. High, but at this time the torque requirement of the blade is very low, even if the motor does not decelerate through any transmission parts (increasing the output torque), the shredding/grinding work can be performed well. However, in the case of kneading, it is necessary to have a very large torque at the output end, and the rotation speed is only required to be tens of revolutions per minute. Because the general cooking machine can't reach the required torque, it can't realize the kneading function. If the user takes such a machine to knead the surface, the temperature of the motor will rise rapidly and the machine will burn out. If the automatic protection device of the machine is not designed properly, it may be There will be smoke and sparks and even fire. Low-speed cooking machines often only work in low-speed work such as kneading, and can't do the work of chopping or grinding.
现有的产品一般有固定的传动比,通过调节电机的转速来实现输出端的工作转速,一些中高端产品还会增加对马达转速的闭环控制电路从而更精确地将转速控制在所需范围,而马达转速的调节实际上是对其输入电压的调节。众所周知,通常搅拌器所使用的电机(多为串励电机或直流电机)其设计转速都在几千到上万转/分钟,在需要低转速的时候,需要将电机的输入电压调低,这样势必会使马达的输出扭力大大降低。目前市场上常用的电机根本无法在几十转每分钟的速度下稳定的工作,即使使用闭环控制电路,也无法让电机在如此低的转速下还有稳定足够的扭力输出。所以这种固定传动比的产品都是顾此失彼,很难做到高低转速的工作两全其美。The existing products generally have a fixed transmission ratio, and the operating speed of the output end is adjusted by adjusting the rotation speed of the motor. Some middle and high-end products also increase the closed-loop control circuit for the motor rotation speed to more accurately control the rotation speed within the required range. The adjustment of the motor speed is actually the adjustment of its input voltage. It is well known that the motors used in the agitator (mostly series or DC motors) are designed to rotate at speeds of several thousand to tens of thousands of revolutions per minute. When low speeds are required, the input voltage of the motor needs to be lowered. It is bound to greatly reduce the output torque of the motor. At present, the motors commonly used on the market cannot work stably at speeds of several tens of revolutions per minute. Even with the closed-loop control circuit, the motor cannot have a stable enough torque output at such a low speed. Therefore, the products of this fixed transmission ratio are all in this way, and it is difficult to achieve the best of both high and low speed.
目前市场上较为先进的是上述例子中的第三种产品,但是这种产品存在的严重不足就是需要更换不同的附件才能实现传动比的改变,而用户在使用过程中更换机器附件是很麻烦的事情。比如某食谱先将食材高速切碎,在低速搅拌加热,用户需要将搅拌杯类似工作容器中的食物清空才能更换附件,然后再将刚才切碎的食材重新装回容器。 The third product in the above example is more advanced on the market, but the serious shortage of this product is that it is necessary to replace different accessories to achieve the change of the transmission ratio, and it is very troublesome for the user to change the machine attachment during use. thing. For example, a recipe first chopped the ingredients at high speed and heated at a low speed. The user needs to empty the food in the mixing cup to replace the accessories, and then reload the previously chopped ingredients back into the container.
发明内容Summary of the invention
本发明的目的是提供一种变速器以及可变速的食品加工器,可根据不同功能的需要改变传动比,兼顾低转速大扭力和高转速小扭力两个工作状态,同时能够在运动过程中实现换挡,不需要为转换工作状态而停止变速器转动。The object of the present invention is to provide a transmission and a variable speed food processor, which can change the transmission ratio according to the needs of different functions, and take into consideration two working states of low speed, large torque and high speed and small torque, and can be changed during the movement. The gear does not need to stop the transmission rotation for the switching operation state.
本发明为解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve the technical problem thereof is:
一种变速器,包括变速箱与换挡机构,所述变速箱包括壳体,壳体中设有行星架、行星轮、太阳轮以及滑动齿圈,滑动齿圈与换挡机构相连,并在换挡机构的带动下能够轴向运动。变速器通过滑动齿圈的轴向运动实现换挡。A transmission includes a gearbox and a shifting mechanism, the gearbox includes a housing having a planet carrier, a planet gear, a sun gear, and a sliding ring gear, the sliding ring gear being coupled to the shifting mechanism, and being replaced The gear mechanism can move axially under the driving. The transmission shifts gears by axial movement of the sliding ring gear.
进一步的,所述壳体内圈带有固定止动圈;滑动齿圈外圈带有滑动止动圈,太阳轮上设有转动止动圈。止动圈用于实现相互之间的卡合或止动。Further, the inner ring of the housing has a fixed stop ring; the outer ring of the sliding ring gear has a sliding stop ring, and the sun wheel is provided with a rotating stop ring. The stop ring is used to achieve a snap or stop between each other.
进一步的,滑动齿圈移动到壳体时,滑动止动圈能够与固定止动圈无相对运动;滑动齿圈移动到太阳轮时,滑动止动圈能够与转动止动圈无相对运动。由于固定止动圈固定在壳体上固定不动,转动止动圈位于太阳轮上不停转动,滑动止动圈通过分别与壳体或太阳轮相对静止,从而改变传动比。Further, when the sliding ring gear moves to the housing, the sliding stopping ring can have no relative movement with the fixed stopping ring; when the sliding ring gear moves to the sun gear, the sliding stopping ring can have no relative movement with the rotating stopping ring. Since the fixed stop ring is fixed on the housing, the rotation stop ring is continuously rotated on the sun wheel, and the sliding stop ring is relatively stationary with the housing or the sun gear, thereby changing the transmission ratio.
进一步的,滑动止动圈带有均匀分布且齿距至少为3个齿宽的滑动齿。滑动止动圈需要与固定止动圈、转动止动圈卡合,当轮齿连续时,必须要停止行星轮的运动,才能进行换挡,本发明的设计则可以直接换挡,且,滑动止动圈齿距越大,换挡效率越高,解决了必须停机换挡的问题。Further, the sliding stop ring has sliding teeth that are evenly distributed and have a tooth pitch of at least 3 tooth widths. The sliding stop ring needs to be engaged with the fixed stopping ring and the rotating stopping ring. When the tooth is continuous, the movement of the planetary wheel must be stopped to perform the shifting. The design of the present invention can directly shift and slide. The larger the pitch of the stop ring, the higher the shifting efficiency, which solves the problem that the shift must be stopped.
进一步的,固定止动圈带有均匀分布且齿距至少为3个齿宽的固定齿。滑动止动圈设置大齿距的同时,固定止动圈也设置大齿距,提高开机换挡的有效性。Further, the fixed stop ring has fixed teeth that are evenly distributed and have a tooth pitch of at least 3 tooth widths. While the sliding stop ring is set with a large pitch, the fixed stop ring is also provided with a large pitch to improve the effectiveness of the start-up shift.
进一步的,转动止动圈带有均匀分布且齿距至少为3个齿宽的滑动齿。 滑动止动圈设置大齿距的同时,固定止动圈也设置大齿距,提高开机换挡的有效性。Further, the rotation stop ring has sliding teeth evenly distributed and having a tooth pitch of at least 3 tooth widths. While the sliding stop ring is set with a large pitch, the fixed stop ring is also provided with a large pitch to improve the effectiveness of the start-up shift.
进一步的,所述的固定止动圈为固定止动面;所述的滑动止动圈为滑动止动面;所述的转动止动圈为转动止动面。止动圈也可以设计为锥形环状,相互之间的接触面为斜面,并通过换挡机构的压力实现滑动齿圈运动状态的变化以及传动比的变化。Further, the fixed stopping ring is a fixed stopping surface; the sliding stopping ring is a sliding stopping surface; and the rotating stopping ring is a rotation stopping surface. The retaining ring can also be designed as a tapered ring, and the contact surface between them is a sloped surface, and the change of the moving state of the sliding ring gear and the change of the transmission ratio are realized by the pressure of the shifting mechanism.
进一步的,所述的固定止动面、滑动止动面、转动止动面均为橡胶材料。增大摩擦力。Further, the fixed stop surface, the sliding stop surface and the rotation stop surface are all rubber materials. Increase friction.
进一步的,滑动齿圈为环状,套装在行星轮外侧;滑动齿圈内齿与行星轮适配;太阳轮上设有一级齿轮,一级齿轮与行星轮适配。Further, the sliding ring gear is annular and fits on the outer side of the planet gear; the inner ring of the sliding ring gear is matched with the planetary gear; the first gear is arranged on the sun gear, and the first gear is matched with the planetary gear.
进一步的,换挡器包括换挡电机、换挡臂以及换挡拨叉,换挡拨叉设于壳体内;换挡电机带动换挡臂,换挡臂连接换挡拨叉。Further, the shifter includes a shifting motor, a shifting arm and a shifting fork, and the shifting fork is disposed in the housing; the shifting motor drives the shifting arm, and the shifting arm is connected to the shifting fork.
换挡机构还包括档位检测开关,换挡臂末端与档位检测开关接触,档位检测开关与控制器相连,由档位检测开关向控制器输送换挡臂的档位信息。The shifting mechanism further includes a gear position detecting switch, the end of the shift arm is in contact with the gear position detecting switch, the gear position detecting switch is connected to the controller, and the gear position detecting switch transmits the gear position information of the shift arm to the controller.
由于要求刀片或类似工作部件的工作转速从几十转到上万转可调,在两个极端状态下是低转速大扭矩和高转速小扭矩,单一固定传动比的传动机构只能顾此失彼。当传动比较低时,可以满足高转速的工作条件,达到较好的切碎效果,但是低转速时扭力却无法满足要求;当传动比比较高时则反之,可以满足低转速时的大扭矩输出,却无法达到切碎所需的高转速。本发明提出的搅拌器的传动比可以根据用户选择功能的不同自动切换。低速时采用大传动比,增大扭力,高速时采用小传动比,提高转速,从而可以两全其美的兼顾低转速大扭矩和高转速小扭矩两个极端状态。Since the working speed of the blade or the like is required to be adjusted from tens of thousands to tens of thousands of revolutions, in two extreme states, low speed, high torque and high speed and small torque, the single fixed ratio transmission mechanism can only be lost. When the transmission is relatively low, it can meet the high speed working condition and achieve better shredding effect, but the torque can not meet the requirements at low speed; when the transmission ratio is relatively high, it can meet the high torque output at low speed. However, it is impossible to achieve the high speed required for shredding. The gear ratio of the agitator proposed by the present invention can be automatically switched according to different functions selected by the user. At low speeds, the large gear ratio is used to increase the torque. At high speeds, the small gear ratio is used to increase the speed, so that the two extremes of low speed, high torque and high torque and low torque can be achieved.
为实现刀片或类似工作部件可以在每分钟几十到上万转的转速区间内 工作,在电机和工作端之间设置一传动比可变的变速器,在用户选择不同的功能时,控制电路会根据程序设定自动切换到合适的档位,从而得到最佳的动力输出。例如:在需要高转速切碎时,变速器切换到低传动比的档位,得到较高的转速;在需要低速大扭矩工作时,比如揉面,变速器切换到高传动比档位,降低输出转速的同时提高输出扭力。在切换传动比时,用户不需要更换任何附件,甚至不需要停机,可以在低转速运行中直接换挡到高速运转,或在高转速运行中直接换挡到低速运转。在太阳轮做主动轮、内齿圈固定、行星架输出时,变速器处于大传动比状态;在太阳轮、内齿圈、行星架三者固定为一体时,变速器切换为小传动比状态。In order to achieve a blade or similar working parts, it can be in the range of tens of thousands to tens of revolutions per minute. Working, a variable ratio transmission is arranged between the motor and the working end. When the user selects different functions, the control circuit automatically switches to the appropriate gear according to the program setting, thereby obtaining the best power output. For example, when high speed shredding is required, the transmission is switched to the gear of the lower gear ratio to obtain higher speed; when low speed and high torque operation is required, such as kneading, the transmission is switched to the high gear ratio and the output speed is reduced. At the same time increase the output torque. When switching the transmission ratio, the user does not need to replace any accessories, even without stopping the machine. It can shift directly to high speed operation in low speed operation or shift to low speed operation in high speed operation. When the sun gear is used as the driving wheel, the inner ring gear is fixed, and the carrier is output, the transmission is in a large gear ratio state; when the sun gear, the inner ring gear and the carrier are fixed together, the transmission is switched to the small gear ratio state.
本发明的有益效果是:The beneficial effects of the invention are:
(1)变速器可以根据不同功能的需要改变传动比,兼顾低转速大扭力和高转速小扭力这两个工作状态,使食品加工设备一机多用;(1) The transmission can change the transmission ratio according to the needs of different functions, taking into account the two working states of low speed, large torque and high speed and small torque, so that the food processing equipment can be used more.
(2)换挡功能可以在开机状态下使用,使用户的操作更简便的同时,减少了食品加工的时间;(2) The shifting function can be used in the power-on state, which makes the user's operation easier and reduces the time of food processing;
(3)本发明可以用于各种工作转速可调的食品加工器上,包括但不限于:搅拌机、榨汁机、厨房用料理机、揉面机、咖啡豆研磨机、垃圾处理器、小型工业用混合器等;(3) The invention can be applied to various food processor with adjustable working speed, including but not limited to: mixer, juicer, kitchen cooking machine, kneading machine, coffee bean grinder, garbage disposer, small Industrial mixers, etc.;
(4)根据设备结构的不同,本发明的变速器可以适应多种安装方式,例如可以和电机同轴线安装,也可以和电机不同轴,通过皮带或齿轮传动,还可以根据工作部件的运动要求,横向或纵向布置;(4) Depending on the structure of the device, the transmission of the present invention can be adapted to various installation modes, for example, it can be installed coaxially with the motor, or can be driven by a belt or a gear, and can also be moved according to the working part. Required, horizontal or vertical arrangement;
(5)使用橡胶止动面的设计方案,在有效避免开机换挡误差的同时,还能避免零件之间的损耗,节约成本,延长使用寿命。(5) The design scheme of using the rubber stop surface can effectively avoid the loss between the parts while avoiding the loss of the power-on shifting, saving cost and prolonging the service life.
附图说明 DRAWINGS
图1是变速器实施例一爆炸结构示意图;Figure 1 is a schematic exploded view of a first embodiment of a transmission;
图2是变速器实施例一低速状态示意图;Figure 2 is a schematic view of a low speed state of the transmission embodiment;
图3是变速器实施例一高速状态示意图;Figure 3 is a schematic view of a high speed state of a transmission embodiment;
图4是变速器实施例二低速状态示意图;Figure 4 is a schematic view of the low speed state of the second embodiment of the transmission;
图5是变速器实施例二高速状态示意图;Figure 5 is a schematic view of a high speed state of the second embodiment of the transmission;
图6是变速器低速挡状态原理示意图;Figure 6 is a schematic diagram of the principle of the transmission low speed state;
图7是变速器高速挡状态原理示意图;Figure 7 is a schematic diagram of the transmission speed state state;
其中:1.壳体、101.固定齿、102.固定止动面、2.行星架轴承、3.行星架、4.行星轮、5.换挡拨叉、501.凸块、502.凹槽、6.滑动齿圈、601.滑动齿、602.滑动止动面、7.中心轴、8.太阳轮、801.转动齿、802.转动止动面、803.一级齿轮、9.换挡电机、901.导向槽、902.齿轮、903.齿条、10.换挡臂、11.档位开关。Among them: 1. housing, 101. fixed teeth, 102. fixed stop surface, 2. planet carrier bearing, 3. planet carrier, 4. planetary gear, 5. shift fork, 501. bump, 502. concave Slot, 6. Sliding ring gear, 601. Sliding tooth, 602. Sliding stop surface, 7. Center shaft, 8. Sun gear, 801. Rotating tooth, 802. Rotating stop surface, 803. First gear, 9. Shift motor, 901. Guide groove, 902. Gear, 903. Rack, 10. Shift arm, 11. Gear switch.
具体实施方式detailed description
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合图示与具体实施例,进一步阐述本发明。In order to make the technical means, the creative features, the achievement of the objects and the effects of the present invention easy to understand, the present invention will be further described below in conjunction with the specific embodiments.
实施例一:Embodiment 1:
如图1所示,本发明实施例一提供了一种变速器,包括变速箱与换挡器,变速箱包括壳体1、壳体1中设有行星架3、滑动齿圈6以及太阳轮8。As shown in FIG. 1 , a first embodiment of the present invention provides a transmission including a gearbox and a shifter. The gearbox includes a housing 1. The housing 1 is provided with a carrier 3, a sliding ring gear 6 and a sun gear 8 . .
壳体1内圈带有均匀分布的6个固定齿101,相邻两固定齿101之间形成的齿距至少为3个固定齿101的宽度。The inner ring of the casing 1 has six fixed teeth 101 uniformly distributed, and the pitch formed between the adjacent two fixed teeth 101 is at least the width of the three fixed teeth 101.
行星架3一侧带有3个支架,每个支架上带有一个相同的行星轮4;行星架3另一侧套装有行星架轴承2,用于支撑和保护行星架3,行星架3通过行星架轴承2连接壳体1。 The carrier 3 has three brackets on one side, each with an identical planet gear 4; the other side of the planet carrier 3 is equipped with a planet carrier bearing 2 for supporting and protecting the planet carrier 3, and the planet carrier 3 passes The carrier 2 is connected to the housing 1.
滑动齿圈6为环状,套装在3个行星轮4外侧。滑动齿圈6内圈带有均匀且连续的内齿,内齿与行星轮4适配。滑动齿圈6外圈带有8个滑动齿601,相邻两滑动齿601之间形成的距离至少为3个滑动齿601的宽度。滑动齿601能够与壳体1内圈的固定齿101卡合。滑动齿圈6外侧带有环状凸缘。The sliding ring gear 6 is annular and is fitted outside the three planetary gears 4. The inner ring of the sliding ring gear 6 has uniform and continuous internal teeth which are adapted to the planet gears 4. The outer ring of the sliding ring gear 6 has eight sliding teeth 601, and the distance between the adjacent two sliding teeth 601 is at least the width of three sliding teeth 601. The sliding tooth 601 is engageable with the fixed tooth 101 of the inner ring of the housing 1. The outer side of the sliding ring gear 6 has an annular flange.
太阳轮8上具有一级齿轮803和二级齿轮,一级齿轮803位于3个行星轮4内侧,并且其轮齿与行星轮4适配;二级齿轮上设有均匀分布的8个转动齿801,相邻两转动齿801之间形成的距离至少为3个滑转动齿801的宽度。转动齿801能够与滑动齿圈6外圈的滑动齿601卡合。本实施例中的二级齿轮由设置在太阳轮8底部外圈的若干凸起,即若干转动齿801组成,也可以设计为环状二级齿轮,并且在二级齿轮内侧设置有均匀分布的8个转动齿801。The sun gear 8 has a first gear 803 and a secondary gear. The first gear 803 is located inside the three planetary gears 4, and the gear teeth are matched with the planetary gears 4. The secondary gears are provided with eight rotating teeth uniformly distributed. 801, a distance formed between adjacent two rotating teeth 801 is at least a width of three sliding rotating teeth 801. The rotating tooth 801 is engageable with the sliding tooth 601 of the outer ring of the sliding ring gear 6. The secondary gear in this embodiment is composed of a plurality of protrusions disposed on the outer ring of the bottom of the sun gear 8, that is, a plurality of rotating teeth 801, and may also be designed as an annular secondary gear, and is evenly distributed inside the secondary gear. 8 rotating teeth 801.
换挡器包括换挡电机9、换挡臂10以及换挡拨叉5,换挡电机9为换挡臂10提供动力,换挡臂10连接换挡拨叉5。本实施例中,换挡拨叉5设于壳体1内,并且可在壳体1中竖直轴向移动,换挡拨叉5上具有凸块501,换挡臂10中具有导向槽901,凸块501伸入导向槽901中,使换挡臂10带动换挡拨叉5移动,换挡拨叉5与滑动齿圈6分别设有卡接结构,在换挡过程中,换挡臂10的横向移动可以带动换挡拨叉5纵向运动,从而使滑动齿圈6移动完成换挡。同时,换挡臂10的移动会触动档位开关11。档位开关11用于向控制器提供变速器所处档位的状态,同时在换挡过程中向控制器提供换挡完成的信号。需要说明的是,换挡电机9如何驱动换挡臂10移动,以及换挡臂10结构也可以根据实际应用的需要采用其他技术方案,不影响本发明的实施和保护范围。The shifter includes a shifting motor 9, a shifting arm 10, and a shifting fork 5, the shifting motor 9 is powered by the shifting arm 10, and the shifting arm 10 is connected to the shifting fork 5. In this embodiment, the shift fork 5 is disposed in the housing 1 and vertically movable in the housing 1. The shift fork 5 has a protrusion 501, and the shift arm 10 has a guiding slot 901 therein. The shifting arm 501 extends into the guiding slot 901, so that the shifting arm 10 drives the shifting fork 5 to move, and the shifting fork 5 and the sliding ring gear 6 respectively have a snapping structure, and during the shifting process, the shifting arm The lateral movement of 10 can drive the shift fork 5 to move longitudinally, thereby causing the sliding ring gear 6 to move to complete the shift. At the same time, the movement of the shift arm 10 will trigger the gear position switch 11. The gear position switch 11 is used to provide the controller with the status of the gear position in which the transmission is located, while providing the controller with a signal to complete the shift during the shifting process. It should be noted that how the shifting motor 9 drives the shifting arm 10 to move, and the structure of the shifting arm 10 can also adopt other technical solutions according to the needs of the actual application, without affecting the implementation and protection scope of the present invention.
另外,固定齿101、滑动齿601以及转动齿801的个数可以根据实际用 途和需求设置,至少为1个,3个、5个、6个等都是本技术方案的范围。In addition, the number of the fixed teeth 101, the sliding teeth 601, and the rotating teeth 801 can be used according to actual use. At least one, three, five, six, etc. are the scope of the technical solution.
本实施例的工作原理如下:The working principle of this embodiment is as follows:
如图6、图7所示,图中A/A'为太阳轮,B为行星轮,C/C'为滑动齿圈,D为若干固定齿组成的环,H为行星架,太阳轮是一个双联齿轮,作为变速箱的输入端,行星架作为输出端,滑动齿圈可以在换挡机构的作用下轴向滑动;As shown in Fig. 6 and Fig. 7, in the figure, A/A' is the sun gear, B is the planetary gear, C/C' is the sliding ring gear, D is the ring composed of several fixed teeth, H is the planet carrier, and the sun gear is a double gear, as the input end of the gearbox, the planet carrier serves as an output end, and the sliding ring gear can slide axially under the action of the shifting mechanism;
图6中,在低速档时,滑动齿圈处在右侧,其外齿C'即滑动齿和固定齿D啮合,固定齿D和齿轮箱外壳是一体的,所以滑动齿圈被固定齿圈锁住,此时的传动模式是太阳轮做主动轮、滑动齿圈固定、行星架输出,变速箱处于减速输出,即大传动比状态;In Fig. 6, at the low speed, the sliding ring gear is on the right side, and the outer teeth C', that is, the sliding teeth and the fixed teeth D are meshed, and the fixed teeth D and the gear case are integrated, so the sliding ring gear is fixed by the ring gear. Locked, the transmission mode at this time is that the sun gear is used as the driving wheel, the sliding ring gear is fixed, the carrier is output, and the gearbox is in the deceleration output, that is, the large transmission ratio state;
图7中,在高速档时,滑动齿圈处在左侧,其外齿C'与固定齿圈D脱离,滑动齿圈的内齿C在与行星轮啮合同时还和双联太阳轮上的二级齿轮A'啮合,此时太阳轮、滑动齿圈、行星架三者被固定为一体,无法产生相对转动,变速箱的传动比为1,即小传动比状态。In Fig. 7, in the high gear, the sliding ring gear is on the left side, and the outer teeth C' are disengaged from the fixed ring gear D. The internal teeth C of the sliding ring gear are engaged with the planetary gears and also on the double sun gear. The secondary gear A' is engaged. At this time, the sun gear, the sliding ring gear and the carrier are fixed in one body, and the relative rotation cannot be generated. The transmission ratio of the transmission is 1, that is, the small transmission ratio state.
本发明变速器采用的太阳轮8为双联齿轮,并且底部可以设置皮带轮,根据工艺的不同,可以将双联齿轮和皮带轮做成一体或者做成单独零件再装配到一起。太阳轮8一级齿轮803是行星齿轮机构中的太阳轮,二级齿轮用于在高速档时将滑动齿圈6周向锁定,使其只能和太阳轮8同步转动。The sun gear 8 used in the transmission of the present invention is a double gear, and a pulley can be disposed at the bottom. According to different processes, the double gear and the pulley can be integrated or assembled into separate parts. The sun gear 8 primary gear 803 is a sun gear in the planetary gear mechanism, and the secondary gear is used to lock the sliding ring gear 6 circumferentially in the high speed range so that it can only rotate in synchronization with the sun gear 8.
如图1所示,滑动齿圈6外围有一圈凸缘,与之配合的换挡拨叉5上有一凹槽502(当然也可以反之在齿圈上做凹槽,在拨叉上做凸缘)。滑动齿圈6在换挡拨叉5的驱动下可以轴向移动,换挡拨叉5固定在个体1上,并且只对滑动齿圈6的轴向运动有约束,不影响齿圈转动。As shown in FIG. 1 , the sliding ring gear 6 has a ring flange on the periphery thereof, and the shift fork 5 corresponding thereto has a groove 502 (of course, the groove can be grooved on the ring gear, and the flange is arranged on the fork ring. ). The sliding ring gear 6 is axially movable under the drive of the shift fork 5, and the shift fork 5 is fixed to the individual 1 and only constrains the axial movement of the sliding ring gear 6 without affecting the ring gear rotation.
如图2所示,低速档时,滑动齿圈6往远离太阳轮8的方向移动,其 内齿和行星轮4啮合,滑动齿801和壳体1上的固定齿101啮合,滑动齿圈6的轴向和径向都是被固定无法运动。As shown in FIG. 2, in the low speed range, the sliding ring gear 6 moves away from the sun gear 8, and The internal teeth mesh with the planetary gears 4, and the sliding teeth 801 are engaged with the fixed teeth 101 on the housing 1, and both the axial direction and the radial direction of the sliding ring gear 6 are fixed and cannot move.
如图3所示,高速档时,滑动齿圈6往靠近太阳轮8的方向移动,其滑动齿801和壳体1上的固定齿101脱离,内齿与行星轮4啮合,滑动齿801和太阳轮8的转动齿801啮合,此时滑动齿圈6将太阳轮8和行星轮4锁定为一体,三者只能作为一个整体同步转动。As shown in FIG. 3, in the high speed range, the sliding ring gear 6 moves in the direction of approaching the sun gear 8, the sliding teeth 801 are disengaged from the fixed teeth 101 on the casing 1, the internal teeth mesh with the planetary gear 4, the sliding teeth 801 and The rotating teeth 801 of the sun gear 8 are engaged, and at this time, the sliding ring gear 6 locks the sun gear 8 and the planetary gear 4 into one body, and the three can only rotate synchronously as a whole.
由于固定齿101、滑动齿801以及转动齿801均采用齿距较大的设计,在高速档与低速档转换时,无需将变速器停止,只需直接拨动换挡机构,将滑动齿圈6移动到指定位置即可实现换挡变速,虽然会产生一个齿距范围内的动作延迟,但不影响变速器正常的变速。本实施例的问题是,存在2%的可能性换挡卡顿,即,当向上或向下移动滑动齿圈6时,滑动齿801刚好与固定齿101或转动齿801对合。Since the fixed tooth 101, the sliding tooth 801 and the rotating tooth 801 all adopt a design with a large pitch, when the high speed and low speed are switched, there is no need to stop the transmission, and only the shifting mechanism is directly moved to move the sliding ring gear 6 Shift shifting is achieved at the specified position, although an action delay in the range of the pitch is generated, but does not affect the normal shifting of the transmission. The problem with this embodiment is that there is a 2% possibility of shifting the jam, that is, when the sliding ring gear 6 is moved up or down, the sliding teeth 801 just coincide with the fixed teeth 101 or the rotating teeth 801.
换挡臂10由换挡电机9驱动,换挡电机是一个自身带有减速箱的直流电机,输出端是齿轮902,齿轮902与一齿条903啮合,齿条903连接换挡臂10,可以通过控制器改变换挡电机9的转向从而实现高低档的切换。The shifting arm 10 is driven by a shifting motor 9. The shifting motor is a DC motor with a reduction gearbox, the output end is a gear 902, the gear 902 is meshed with a rack 903, and the rack 903 is connected to the shifting arm 10, The shift of the shifting motor 9 is changed by the controller to achieve switching between high and low gears.
实施例二:Embodiment 2:
如图4、5所示,本发明实施例二提供了另一种变速器,包括变速箱与换挡器,变速箱包括壳体1、壳体1中设有行星架3、滑动齿圈6以及太阳轮8。As shown in FIGS. 4 and 5, the second embodiment of the present invention provides another transmission including a gearbox and a shifter. The gearbox includes a housing 1, a housing 1 is provided with a carrier 3, a sliding ring gear 6 and Sun wheel 8.
壳体1内圈带有固定止动面102,固定止动面102向内倾斜,即上圈周长小于下圈周长。The inner ring of the housing 1 has a fixed stop surface 102, and the fixed stop surface 102 is inclined inward, that is, the circumference of the upper ring is smaller than the circumference of the lower ring.
两行星架3一侧带有3个支架,每个支架上带有一个相同的行星轮4;行星架3另一侧套装有行星架轴承2,用于支撑和保护行星架3,行星架3 通过行星架轴承2连接壳体1。The two planet carriers 3 have three brackets on one side, each with an identical planet gear 4; the other side of the planet carrier 3 is equipped with planet carrier bearings 2 for supporting and protecting the planet carrier 3, planet carrier 3 The housing 1 is connected by a carrier 2 .
滑动齿圈6为环状,套装在3个行星轮4外侧。滑动齿圈6内圈带有均匀且连续的内齿,内齿与行星轮4适配。滑动齿圈6外侧带有的环状凸缘。滑动齿圈6外圈带有滑动止动面602,凸缘以上的滑动止动面602向内倾斜,即上圈周长小于下圈周长;凸缘以下的滑动止动面602向外倾斜,即上圈周长大于下圈周长。滑动止动面602的上下两部分,在凸缘处形成向外的凸起。滑动齿圈6上部的滑动止动面602能够与固定止动面102完全对应。The sliding ring gear 6 is annular and is fitted outside the three planetary gears 4. The inner ring of the sliding ring gear 6 has uniform and continuous internal teeth which are adapted to the planet gears 4. An annular flange is provided on the outer side of the sliding ring gear 6. The outer ring of the sliding ring gear 6 has a sliding stop surface 602, and the sliding stop surface 602 above the flange is inclined inward, that is, the circumference of the upper ring is smaller than the circumference of the lower ring; the sliding stop surface 602 below the flange is inclined outward That is, the circumference of the upper circle is larger than the circumference of the lower circle. The upper and lower portions of the sliding stop surface 602 form an outward projection at the flange. The sliding stop surface 602 of the upper portion of the sliding ring gear 6 can completely correspond to the fixed stopping surface 102.
太阳轮8上具有一级齿轮803和转动止动面802,一级齿轮803位于3个行星轮4内侧,并且其轮齿与行星轮4适配;转动止动面802能够与滑动齿圈6下部的滑动止动面602完全对合。The sun gear 8 has a first gear 803 and a rotation stop surface 802. The first gear 803 is located inside the three planetary gears 4, and its teeth are matched with the planetary gears 4; the rotation stop surface 802 can be combined with the sliding ring gear 6. The lower sliding stop faces 602 are completely aligned.
固定止动面102、滑动止动面602、转动止动面802均为橡胶材料类似的可以增大摩擦力的材料。The fixed stop surface 102, the sliding stop surface 602, and the rotation stop surface 802 are all rubber-like materials that can increase friction.
其他技术特征与实施例一相同。Other technical features are the same as in the first embodiment.
本实施例的工作原理如下:The working principle of this embodiment is as follows:
结合实施例一的工作原理,本实施例对其作出了改进,采用固定止动面102、滑动止动面602、转动止动面802代替固定齿101、滑动齿601以及转动齿801。通过换挡臂10将滑动齿圈6压在固定止动面102或转动止动面802上,通过加压增加摩擦力,从而使滑动齿圈6相对于固定止动面102或转动止动面802静止。In combination with the working principle of the first embodiment, the present embodiment is improved by using a fixed stopping surface 102, a sliding stopping surface 602, and a rotating stopping surface 802 instead of the fixed tooth 101, the sliding tooth 601 and the rotating tooth 801. The sliding ring gear 6 is pressed against the fixed stop surface 102 or the rotation stop surface 802 by the shift arm 10, and the friction force is increased by the pressure, so that the sliding ring gear 6 is fixed relative to the fixed stop surface 102 or the rotation stop surface. 802 is still.
如图4所示,低速档时,滑动齿圈6往远离太阳轮8的方向移动,其内齿和行星轮4啮合,滑动止动面802和壳体1上的固定止动面102压紧,滑动齿圈6的轴向和径向都是被固定无法运动。As shown in FIG. 4, in the low speed range, the sliding ring gear 6 moves away from the sun gear 8, the internal teeth mesh with the planetary gear 4, and the sliding stop surface 802 and the fixed stop surface 102 on the casing 1 are pressed. The axial and radial directions of the sliding ring gear 6 are fixed and cannot move.
如图5所示,高速档时,滑动齿圈6往靠近太阳轮8的方向移动,其 滑动止动面802和壳体1上的固定止动面102脱离,内齿与行星轮4啮合,滑动止动面802和太阳轮8上的转动止动面802压紧,此时滑动齿圈6将太阳轮8和行星轮4锁定为一体,三者只能作为一个整体同步转动。As shown in FIG. 5, in the high speed range, the sliding ring gear 6 moves toward the sun gear 8, and The sliding stop surface 802 is disengaged from the fixed stop surface 102 on the housing 1, the internal teeth mesh with the planetary gear 4, and the sliding stop surface 802 and the rotation stop surface 802 on the sun gear 8 are pressed. 6 The sun gear 8 and the planet gear 4 are locked into one body, and the three can only rotate synchronously as a whole.
本实施例的有益效果是,换挡时不仅不需要停止变速器,也不会出现因为轮齿对合而不能换挡的情况,高速挡位到低速挡位或低速挡位到高速挡位可自由换挡,减少齿轮之间的磨损,橡胶止动面容易生产和更换,成本小,使用方便。The beneficial effect of the embodiment is that not only does the transmission need not be stopped when shifting, but also the situation that the shifting of the high-speed gear to the low-speed gear or the low-speed gear to the high-speed gear can be free. Shifting, reducing the wear between the gears, the rubber stop surface is easy to produce and replace, the cost is small, and the use is convenient.
以下为本设计不同工作状态下的传动比:The following is the transmission ratio under different working conditions of the design:
Figure PCTCN2015091720-appb-000001
Figure PCTCN2015091720-appb-000001
以下为本设计用于食物处理器时各档位的转速及传动比状态:(仅作示例,实际应用中可以根据实际情况调整)The following are the speed and gear ratio status of each gear when designing for the food processor: (for example only, the actual application can be adjusted according to the actual situation)
该实例中的多功能食物处理器的动力来源是一台最高工作转速为20000rpm的串激电机,配合闭环控制电路(如霍尔元件或者光栅检测马达转速)来检测并控制马达转速。工作输出端共设置10个工作档位,这10个输出档位分为两个区间,分别对应变速箱处于高速和低速两种状态,控制电路会根据用户所选档位的不同切换变速箱的档位,在同一区间内工作时,变速箱不换挡,只有当用户跨区间换挡时变速箱才会换档。The power source for the multi-function food processor in this example is a series motor with a maximum operating speed of 20,000 rpm, which is used to detect and control the motor speed in conjunction with a closed-loop control circuit such as a Hall element or a grating to detect motor speed. A total of 10 working gears are set at the working output. The 10 output gears are divided into two sections, which correspond to the high speed and low speed of the gearbox respectively. The control circuit will switch the gearbox according to the gear position selected by the user. When the gear is working in the same section, the gearbox does not shift gears, and the gearbox will only shift gears when the user shifts across the zone.
Figure PCTCN2015091720-appb-000002
Figure PCTCN2015091720-appb-000002
Figure PCTCN2015091720-appb-000003
Figure PCTCN2015091720-appb-000003
由上面的表格可以看出,在1档时,工作端的输出转速是60rpm,如果没有变速箱,普通的串激电机或者直流电机根本无法再这样的低转速下稳定工作。在本实例中由于有了传动比为9.2的减速机构,马达的工作转速提高到552rpm,同时将马达扭力放大达9倍之多,这样马达不仅可以稳定工作,而且输出端有足够的扭力,轻松完成如搅面这样的高负载工作。As can be seen from the above table, in the first gear, the output speed of the working end is 60 rpm. If there is no gearbox, the ordinary series motor or DC motor can no longer work stably at such low speed. In this example, due to the speed reduction mechanism with a transmission ratio of 9.2, the working speed of the motor is increased to 552 rpm, and the torque of the motor is amplified by up to 9 times, so that the motor can not only work stably, but also has sufficient torque at the output end. Complete high load work such as stirring.
在10档时,工作端的输出转速是8500rpm,总传动比被切换到2.3,马达转速19550rpm,主要用于切碎或者混合这一类需要高转速的工作。In 10th gear, the output speed of the working end is 8500rpm, the total gear ratio is switched to 2.3, and the motor speed is 19550rpm, which is mainly used for shredding or mixing, which requires high speed.
由此充分体现了可变传动比在实际应用中的作用,使得机器可以兼顾低转速大扭矩和高转速小扭矩的两种极端工作状态。This fully embodies the role of the variable transmission ratio in practical applications, so that the machine can take into account the two extreme working states of low speed and high torque and high speed and small torque.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等同物界定。 The basic principles, main features, and advantages of the present invention are shown and described above. It should be understood by those skilled in the art that the present invention is not limited by the foregoing embodiments, and that the present invention is described in the foregoing description and the description of the present invention. Such changes and modifications are intended to fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and their equivalents.

Claims (10)

  1. 一种用于食品加工的变速器,包括变速箱与换挡机构,其特征在于,所述变速箱包括壳体(1),壳体(1)中设有行星架(3)、行星轮(4)、太阳轮(8)以及滑动齿圈(6),滑动齿圈(6)与换挡机构相连,并在换挡机构的带动下能够轴向运动。A transmission for food processing, comprising a gearbox and a shifting mechanism, characterized in that the gearbox comprises a casing (1), and a carrier (3) and a planet gear (4) are arranged in the casing (1) ), the sun gear (8) and the sliding ring gear (6), the sliding ring gear (6) is connected to the shifting mechanism and is axially movable by the shifting mechanism.
  2. 根据权利要求1所述的变速器,其特征在于,所述壳体(1)内圈带有固定止动圈;滑动齿圈(6)外圈带有滑动止动圈(601、602),太阳轮(8)上设有转动止动圈(801、802)。The transmission according to claim 1, characterized in that the inner ring of the casing (1) has a fixed retaining ring; the outer ring of the sliding ring gear (6) has a sliding stop ring (601, 602), the sun A rotating stop ring (801, 802) is provided on the wheel (8).
  3. 根据权利要求1所述的变速器,其特征在于,滑动齿圈(6)移动到壳体(1)时,滑动止动圈(601、602)能够与固定止动圈无相对运动;滑动齿圈(6)移动到太阳轮(8)时,滑动止动圈(601、602)能够与转动止动圈(801、802)无相对运动。The transmission according to claim 1, characterized in that, when the sliding ring gear (6) is moved to the casing (1), the sliding stop ring (601, 602) is capable of no relative movement with the fixed stopping ring; the sliding ring gear (6) When moving to the sun gear (8), the sliding stop rings (601, 602) can move without relative movement with the rotation stop rings (801, 802).
  4. 根据权利要求2所述的变速器,其特征在于,滑动止动圈带有均匀分布且齿距至少为3个齿宽的滑动齿(601)。The transmission of claim 2 wherein the sliding stop ring has sliding teeth (601) that are evenly distributed and have a pitch of at least three teeth.
  5. 根据权利要求4所述的变速器,其特征在于,固定止动圈带有均匀分布且齿距至少为3个齿宽的固定齿(101)。The transmission according to claim 4, characterized in that the fixed stop ring has fixed teeth (101) which are evenly distributed and have a tooth pitch of at least 3 tooth widths.
  6. 根据权利要求4所述的变速器,其特征在于,转动止动圈带有均匀分布且齿距至少为3个齿宽的转动齿(801)。The transmission according to claim 4, characterized in that the rotation stop ring has a rotating tooth (801) which is evenly distributed and has a tooth pitch of at least 3 tooth widths.
  7. 根据权利要求2所述的变速器,其特征在于,所述的固定止动圈为固定止动面(102);所述的滑动止动圈为滑动止动面(602);所述的转动止动圈为转动止动面(802)。The transmission according to claim 2, wherein said fixed retaining ring is a fixed stop surface (102); said sliding stop ring is a sliding stop surface (602); said rotation stop The moving coil is a rotating stop surface (802).
  8. 根据权利要求7所述的变速器,其特征在于,所述的固定止动面(102)、滑动止动面(602)、转动止动面(802)均为橡胶材料。The transmission according to claim 7, wherein said fixed stop surface (102), sliding stop surface (602), and rotation stop surface (802) are both rubber materials.
  9. 根据权利要求1-8任一所述的变速器,其特征在于,滑动齿圈(6) 为环状,套装在行星轮(4)外侧;滑动齿圈(6)内齿与行星轮(4)适配;太阳轮(8)上设有一级齿轮(803),一级齿轮(803)与行星轮(4)适配。A transmission according to any of claims 1-8, wherein the sliding ring gear (6) It is ring-shaped and fits on the outer side of the planetary gear (4); the internal gear of the sliding ring gear (6) is matched with the planetary gear (4); the first gear (803) is provided on the sun gear (8), and the primary gear (803) Fits to the planet wheel (4).
  10. 根据权利要求1-8任一所述的变速器,其特征在于,换挡器包括换挡电机(9)、换挡臂(10)以及换挡拨叉(5),换挡拨叉(5)设于壳体(1)内;换挡电机(9)带动换挡臂(10),换挡臂(10)连接换挡拨叉(5)。 A transmission according to any of claims 1-8, characterized in that the shifter comprises a shifting motor (9), a shifting arm (10) and a shifting fork (5), a shifting fork (5) It is disposed in the casing (1); the shifting motor (9) drives the shifting arm (10), and the shifting arm (10) is connected to the shifting fork (5).
PCT/CN2015/091720 2015-08-12 2015-10-12 Speed changer for food processing WO2017024672A1 (en)

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