WO2017012445A1 - Method for preparing biodiesel - Google Patents

Method for preparing biodiesel Download PDF

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Publication number
WO2017012445A1
WO2017012445A1 PCT/CN2016/086458 CN2016086458W WO2017012445A1 WO 2017012445 A1 WO2017012445 A1 WO 2017012445A1 CN 2016086458 W CN2016086458 W CN 2016086458W WO 2017012445 A1 WO2017012445 A1 WO 2017012445A1
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Prior art keywords
reaction
product
short
chain alcohol
biodiesel
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PCT/CN2016/086458
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French (fr)
Chinese (zh)
Inventor
曹维峰
仇苓艳
赵连祥
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北京信汇生物能源科技有限公司
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Publication of WO2017012445A1 publication Critical patent/WO2017012445A1/en

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/02Liquid carbonaceous fuels essentially based on components consisting of carbon, hydrogen, and oxygen only
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11CFATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
    • C11C3/00Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom
    • C11C3/04Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom by esterification of fats or fatty oils
    • C11C3/10Ester interchange
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P7/00Preparation of oxygen-containing organic compounds
    • C12P7/62Carboxylic acid esters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel

Definitions

  • the invention relates to a preparation method of biodiesel, in particular to a preparation method for producing high quality biodiesel at low cost.
  • Biodiesel is a mixture of fatty acid esters or paraffins obtained by transesterification or hydrogenation of renewable raw materials such as rapeseed oil, soybean oil, recycled cooking oil, animal fats and microbial oils. It is a typical environmentally friendly “green energy. As an alternative to fossil diesel, biodiesel has high cetane number, no sulfur and aromatics, good engine low temperature start-up performance and better combustion performance than ordinary diesel. In 1983, American scientist GrahamQuick first successfully used methyl linoleate prepared by transesterification for the engine, and defined the fatty acid monoester obtained by transesterification of renewable oils into biodiesel. Subsequently, biodiesel achieved a long way.
  • biodiesel has a wide range of applications, and its raw material cost is low, but the processing cost is high. How to produce qualified biodiesel in a low cost manner has always been the goal pursued in the field of renewable energy, in which the acid value is biological. A very important indicator of diesel.
  • US 2014/0234922 A1 discloses a process for preparing a fatty acid ester comprising treating a mixture containing glycerides and free fatty acids, removing water and solid matter to obtain a treated material; introducing the treated material into a reactor, and at least with water, An enzyme is mixed with an alcohol to separate the reaction product into a glycerin phase and a fatty acid ester phase, and the fatty acid ester phase is treated with a primary alcohol and a flocculant.
  • the method has high requirements on the quality of the oil and fat raw materials, otherwise the biodiesel whose acid value meets the requirements cannot be guaranteed.
  • CN1730613A discloses a method for biocatalyzing the transesterification of high acid value oils to produce biodiesel, which uses an alkaline substance such as tris (hydroxymethyl) aminomethane as an additive and uses high.
  • the acid value oil is used as a raw material to carry out a transesterification reaction with a short-chain fatty acid ester under the catalysis of a biological enzyme, and after the reaction is completed, the reaction product is separated to obtain a finished biodiesel.
  • the method can obtain biodiesel from cheap fats and oils, but cannot guarantee biodiesel with acid value.
  • CN102676304A discloses a method for preparing biodiesel, comprising: reacting oil, short-chain alcohol, water and liquid lipase in a primary or multi-stage enzyme reactor, and then separating the reaction liquid into an enzyme-containing heavy phase and Light phase, recycling and reuse of the enzyme in the heavy phase, light phase for subsequent immobilized enzyme conversion; light phase and short-chain alcohol flow into the primary or multi-stage enzyme reactor containing immobilized lipase, in the reaction Online dehydration is performed during the whole process or part of the reaction.
  • the method obtains biodiesel with an acid value of less than 0.5 mgKOH/g through a liquid lipase reaction and a subsequent immobilized enzyme reaction, and has good economic benefits.
  • liquid lipase is easily deactivated and unsuitable for recycling, this will result in an increase in production cost. If liquid lipase is recovered, a large amount of equipment is required, which increases construction costs.
  • the production method can be shortened by using the preparation method of the present invention, and is suitable for large-scale production applications.
  • the invention provides a preparation method of biodiesel, the method comprising the following steps:
  • Enzymatic reaction esterification of a fat and a short-chain alcohol in the presence of an enzyme to obtain a first product, the oil and fat being a biological fat, the enzyme being a lipase, and the first product being subjected to the esterification The crude ester obtained after the reaction;
  • Alkaline reaction transesterification of the first product and the short-chain alcohol in the presence of a basic substance Reacting to obtain a second product
  • the first product entering the alkali reaction step has an acid value of 0.5 to 2.5 mgKOH/g
  • the second product is a crude ester obtained after the transesterification reaction, The acid value is less than 0.5 mgKOH/g
  • Biodiesel is obtained by separating and purifying the single-chain fatty acid ester contained in the second product.
  • the bio-fat is selected from the group consisting of waste oil
  • the lipase is selected from the group consisting of Candida antarctica, Thermomyces lanuginosus, Aspergillus niger ( Aspergillus niger), Aspergillus oryzae, Rhizomucor miehei or Rhizopus oryzae lipase; the acid value of the first product entering the alkali reaction step is 1.0 2.5 mg KOH / g.
  • the lipase is an immobilized lipase, and the mass concentration of the short-chain alcohol in the enzymatic reaction system is maintained at 0.5 wt% to 2 wt%.
  • a short-chain alcohol is added during the enzymatic reaction, the enzymatic reaction is carried out in an airlift reaction system, and the airlift reaction system utilizes a cycle
  • the gas is supplied without the exogenous gas, and the circulating gas is condensed and separated in the course of the enzymatic reaction.
  • the reaction temperature of the enzymatic reaction is 30 to 40 ° C
  • the circulation gas from the airlift reaction system is maintained by a pumping, and the pumping speed is 1 to 5 vvm.
  • the condensation temperature of the recycle gas is -10 to 10 °C.
  • the recycle gas is dehydrated by absorbing the short-chain alcohol after condensing and separating the condensate.
  • the water-absorbing short-chain alcohol in the water-absorbing short-chain alcohol has a mass concentration of 95% by weight or more, and the temperature of the water-absorbing short-chain alcohol is controlled at 0 to 25 °C.
  • the reaction temperature is controlled The temperature is 60 to 80 ° C, and the reaction is carried out for 1 to 3 hours. After the reaction is completed, the temperature is controlled to 110 to 120 ° C to ensure sufficient evaporation of the short-chain alcohol and residual water.
  • the total amount of the alkaline substance to be added is equivalent to a dropwise addition of 0.001 to 0.02 kg KOH per liter of the first product, per liter.
  • the total amount of short-chain alcohol added dropwise in the first product is 20 to 250 ml.
  • the single-chain fatty acid ester contained in the second product is separated and purified by statically layering the second product to separate the lower layer of glycerol, and the upper layer contains a single chain.
  • the crude diesel product of the fatty acid ester is distilled to obtain biodiesel.
  • the preparation method of the present invention prepares biodiesel by an enzymatic method followed by an alkali method, and the crude ester product obtained by the enzymatic reaction step is supplied to the alkali reaction step.
  • the preparation method fully utilizes the respective advantages of the enzymatic method and the alkali method for preparing biodiesel by controlling the reaction conditions and parameters of the two reaction steps.
  • the lipase-catalyzed enzymatic reaction step can utilize waste oil with high acid value and industrial waste, and the reaction condition is mild, the energy consumption is low, and the amount of alcohol is small.
  • the alkali reaction step has the advantages that the catalyst is relatively cheap and easy to obtain, the reaction time is short, and the conversion rate is high.
  • the method is capable of producing low acid value bio-oil at a lower production cost and a shorter production cycle, and is very suitable for mass production applications.
  • the preparation method of the biodiesel of the invention comprises an enzymatic reaction step and an alkali reaction step, an enzymatic method followed by an alkali method, and finally a biodiesel is obtained by separation and purification.
  • the fat and short chain alcohol are subjected to an esterification reaction in the presence of an enzyme to obtain a first product.
  • the oil and fat is a biological fat
  • the enzyme is a lipase
  • the first product is subjected to the esterification.
  • the esterification reaction is mainly a reaction of a fatty acid contained in the fat or oil with a fatty acid ester of the short-chain alcohol.
  • the bio-fat may include vegetable oil, animal fat, microbial oil, waste cooking oil or oil refining scrap; for example, castor oil, palm oil, rapeseed oil, soybean oil, peanut oil, corn oil, cottonseed oil, rice bran oil, Jatropha oil, wenwan fruit oil, jatropha oil, fish oil, butter, lard, sheep oil, yeast oil, microalgae oil, water oil, waste oil, or acidified oil.
  • the preparation process of the invention is particularly suitable for the production of biodiesel from waste greases such as hydrophobic oils, waste oils, or acidified oils.
  • the short-chain alcohol may be those short-chain alcohols known in the art, preferably an alkyl alcohol having 1 to 6 carbon atoms, more preferably an alkyl alcohol having 1 to 4 carbon atoms, such as methanol or ethanol. Further, propanol or butanol or the like is preferably methanol or ethanol, and methanol is particularly preferred. Short chain alcohols may be added during the enzymatic reaction.
  • the lipase is a lipase capable of catalyzing an esterification reaction, preferably an immobilized lipase, and those known in the art may be used, for example, from Candida antarctica, Thermomyces lanuginosus.
  • the immobilization manner of the immobilized lipase may be those in the prior art, for example, adsorption, crosslinking, and embedding; the immobilization carrier may be various carriers in the prior art, and may be a resin, a gel, or the like.
  • the material may, for example, be a macroporous acrylic resin, a silicate sol-gel matrix, a diatomaceous earth, a silica aerogel, a cotton film textile.
  • the mass concentration of the lipase in the enzymatic reaction system may be a conventional concentration of the biodiesel prepared by the enzymatic method in the prior art, preferably from 0.5% by weight to 2% by weight, more preferably from 1% by weight to 1.5% by weight.
  • the mass concentration of the short-chain alcohol in the enzymatic reaction system is maintained at 0.5 wt% to 2 wt%, preferably controlled at 0.6 wt% to 1.5 wt%, thereby ensuring sufficient esterification reaction.
  • the concentration of short chain alcohol can be maintained by supplementation.
  • the enzymatic reaction is carried out in an airlift reaction system that utilizes a recycle gas without an exogenous gas, and condenses and separates the condensate from the recycle gas during the enzymatic reaction. .
  • the reaction temperature of the enzymatic reaction may be 30 to 40 ° C, preferably 33 to 38 ° C
  • the reaction time may be controlled to 6 to 10 hours, usually 8 to 9 hours
  • the reaction time is controlled by the acid value of the first product.
  • the acid value is 0.5 to 2.5 mgKOH/g, preferably 1 to 2.5 mgKOH/g, preferably less than 2.0 mgKOH/g, for example, 1.5 to 2.0 mgKOH/g.
  • Condensation of the recycle gas may employ various forms of condensers, such as those selected from the group consisting of partitioned, spray, jacketed, and tubular condensers.
  • Low temperature water can be used as the coolant.
  • the condensation temperature is controlled to be -10 to 10 ° C, preferably 5 to 8 ° C.
  • the condensate produced after condensation of the recycle gas can be received by a receiving tank connected to the circulation line.
  • the main components of the condensate include moisture and a portion of the short chain alcohol.
  • the circulating gas from the airlifting reaction system can be maintained by pumping, and the pumping power can be provided by a circulating fan, and the extracted circulating gas simultaneously carries water and short-chain alcohol from the reaction system.
  • the circulating fan can use a centrifugal circulating fan or an axial circulating fan.
  • the circulating fan draws air from the top of the enzymatic reaction system, so that the water generated by the enzymatic reaction of the circulating gas and part of the short-chain alcohol enter the circulating gas condenser for condensation.
  • the pumping speed may be 1 to 5 vvm (vvm represents the amount of gas (m 3 ) introduced per minute per cubic meter of material volume), preferably 1 to 2 vvm.
  • the recycle gas can be further dehydrated by absorbing the short-chain alcohol after condensing and separating the condensate.
  • the sufficiently dry recycle gas is circulated from the bottom of the enzymatic reaction system, preferably through the first gas distributor, into the reaction system.
  • the mass concentration of the water-absorbing short-chain alcohol is 95% by weight or more, preferably 98% by weight or more; and the temperature of the water-absorbing short-chain alcohol is controlled to be 0 to 25 ° C, preferably 10 to 20 ° C.
  • Such a water-absorbing short-chain alcohol of a mass concentration and temperature can ensure that the moisture in the circulating gas is sufficiently removed.
  • the type of the short-chain alcohol to be adsorbed is preferably the same as the alcohol used in the enzymatic reactor, and is preferably an alkyl alcohol having 1 to 6 carbon atoms. More preferably, it is an alkyl alcohol having a carbon number of 1-4, such as methanol, ethanol, propanol or butanol.
  • the recycle gas is preferably passed through a second gas distributor into a vessel containing the water-absorbing short-chain alcohol, and is sufficiently dehydrated by contact with the water-absorbing short-chain alcohol to improve gas-liquid mass transfer efficiency.
  • the alkali reaction mainly includes a transesterification reaction, and may also include a small amount of esterification reaction.
  • the first product and the short-chain alcohol are subjected to transesterification in the presence of a basic substance to obtain a second product.
  • the first product entering the alkali reaction step has an acid value of 0.5 to 2.5 mgKOH/g, preferably 1 to 2.5 mgKOH/g, preferably less than 2.0 mgKOH/g, for example, 1.5 to 2.0 mgKOH/g;
  • the second product is a crude ester obtained after the transesterification reaction, and has an acid value of less than 0.5 mgKOH/g, preferably 0 to 0.4 mgKOH/g.
  • the short-chain alcohols may employ those short-chain alcohols known in the art, preferably an alkyl alcohol having 1 to 6 carbon atoms, more preferably an alkyl alcohol having 1 to 4 carbon atoms, such as methanol, ethanol, or C.
  • the alcohol or butanol or the like is preferably a short-chain alcohol which is the same as the enzymatic reaction.
  • the basic substance is a substance for catalyzing the reaction of the first product with a short-chain alcohol, and those known in the art may be used.
  • sodium hydroxide, potassium hydroxide, sodium carbonate, and potassium carbonate are preferably sodium hydroxide or potassium hydroxide.
  • the transesterification reaction mainly comprises reacting a triglyceride contained in the first product with the short-chain alcohol to form a single-chain fatty acid ester and glycerol, and the reaction equation is as follows:
  • the temperature of the alkali reaction is controlled to be 60 to 80 ° C, preferably 70 to 75 ° C, to ensure sufficient reaction and reduce the acid value of the gas oil; the time of the alkali reaction is controlled to be 1 to 3 hours, preferably 2 to 2.5 hours. After the end of the reaction, the temperature in the alkali reactor is controlled to be 110 to 120 ° C, preferably 115 to 118 ° C, to ensure sufficient evaporation of the short-chain alcohol and residual water.
  • the gas coming out of the alkali reactor can be subjected to condensation treatment to separate a condensate containing condensed short-chain alcohol.
  • the condensation here can also be carried out in various forms of the condenser as described above, and low temperature water can be used as the coolant.
  • the total amount of the alkaline substance to be added may be equivalent to adding 0.001 to 0.02 kg of KOH per liter of the first product, preferably equivalent to dropping 0.01 per liter of the first product.
  • the “equal” described herein can be determined according to the catalytic efficiency of the different alkaline substances added, or can be determined simply by the amount of hydroxide produced.
  • the total amount of short-chain alcohol added per liter of the first product may be from 20 to 250 ml, preferably from 50 to 160 ml.
  • the "dropping" includes dropwise addition, and also includes addition, which is determined according to the total amount of the first product, the short-chain alcohol content in the reaction system, and the designed alkali reaction time.
  • the separation and purification method may employ a conventional step in the art, such as a distillation method.
  • the second product is allowed to stand layering to separate the lower layer of glycerin, and the upper portion of the gas oil product containing the single-chain fatty acid ester is distilled to obtain biodiesel.
  • the waste oil, methanol, and immobilized lipase were placed in an enzymatic reactor.
  • the waste oil and fat contains waste water-repellent fat and oil, and the main component is a fatty acid and a fatty acid glyceride (acid value: about 18 mgKOH/g).
  • the lipase of the immobilized lipase is derived from Candida antarctica, and the immobilization method is resin adsorption, and the carrier is a polystyrene macroporous adsorption resin.
  • a total of 90 liters of methanol was added and 1300 grams of immobilized lipase was added.
  • the enzymatic reaction temperature was controlled to 35 °C.
  • the gas was pumped from the top of the enzymatic reactor at a rate of 2 vvm to allow the circulating gas in the enzymatic reactor to carry the water in the enzymatic reactor and part of the short-chain alcohol into the circulating gas condenser for condensation.
  • the circulating gas condenser has a condensation temperature of 5 ° C and uses low temperature water as a coolant.
  • the water and short-chain alcohol obtained by the condensation of the circulating gas are separated from the recycle gas and received by the condensate receiving tank.
  • the condensed recycle gas enters a vessel containing a water-absorbing short-chain alcohol, and the short-chain alcohol is methanol, having a mass concentration of 95% by weight and a temperature of 10 °C.
  • the water-absorbing short-chain alcohol further absorbs the water in the gas, allowing the recycle gas to be further dehydrated, and then entering the enzymatic reactor from the bottom of the enzymatic reactor.
  • the amount of methanol in the enzymatic reactor will gradually decrease.
  • methanol is added to the enzymatic reactor to effectively and quickly ensure that the mass concentration of methanol in the enzymatic reactor is about 1 wt%.
  • a first product (crude ester product) having an acid value of about 2 mg KOH/g is obtained, and the first product is sent to the alkali reactor, and the temperature in the alkali reactor is controlled at about 75 ° C by heating. Adding a mixture of sodium hydroxide and methanol to the alkali reactor, the total amount of sodium hydroxide added per 100 liters of the first product is 180 g, and the added methanol The total amount is 16 liters. After the end of the dropwise addition, the reaction time was 2.5 hours. After the end of the reaction, the temperature in the alkali reactor was raised to about 115 ° C to evaporate the short-chain alcohol.
  • the gas evaporated from the alkali reactor was condensed by a condenser, the condensation temperature was 5 ° C, and low temperature water was used as a coolant. Condensation to give a short chain alcohol (which may contain residual water) is received by the alcohol receiving tank. The reaction product is allowed to stand for stratification, and the lower layer of glycerol is discharged, and the upper layer of the crude diesel product is subjected to rectification (distillation temperature of 200 ° C) to obtain high-quality biodiesel of low acid value.
  • the main quality parameters of the biodiesel obtained in this example were measured according to the measurement method described in GB/T20828-2014 as follows: an acid value of 0.38 mgKOH/g, a cetane number of 52.1, and a fatty acid methyl ester content of 97.02% by weight.
  • the waste oil, methanol, and immobilized lipase were placed in an enzymatic reactor.
  • the waste oil and fat contains waste water-repellent oil and fat, and the main component is a fatty acid and a fatty acid glyceride (acid value: about 112 mgKOH/g).
  • the lipase of the immobilized lipase is derived from Candida antarctica, and the immobilization method is resin adsorption, and the carrier is a polystyrene macroporous adsorption resin.
  • the enzymatic reaction temperature was controlled to 35 °C.
  • the gas was pumped from the top of the enzymatic reactor at a rate of 2 vvm to allow the circulating gas in the enzymatic reactor to carry the water in the enzymatic reactor and part of the short-chain alcohol into the circulating gas condenser for condensation.
  • the circulating gas condenser has a condensation temperature of 5 ° C and uses low temperature water as a coolant.
  • the water and short-chain alcohol obtained by the condensation of the circulating gas are separated from the recycle gas and received by the condensate receiving tank.
  • the condensed recycle gas enters a vessel containing a water-absorbing short-chain alcohol, and the short-chain alcohol is methanol, having a mass concentration of 95% by weight and a temperature of 10 °C.
  • the water-absorbing short-chain alcohol further absorbs the water in the gas, allowing the recycle gas to be further dehydrated, and then entering the enzymatic reactor from the bottom of the enzymatic reactor.
  • the amount of methanol in the enzymatic reactor will gradually decrease.
  • methanol is added to the enzymatic reactor to effectively and quickly ensure that the mass concentration of methanol in the enzymatic reactor is about 1 wt%.
  • a first product having an acid value of about 2 mg KOH/g was obtained (coarse The ester product), the first product is sent to the alkali reactor, and the temperature in the alkali reactor is controlled to be about 75 ° C by heating, and a mixture of sodium hydroxide and methanol is added dropwise to the alkali reactor for every 100 liters.
  • the total amount of sodium hydroxide added to a product was 120 g, and the total amount of methanol added was 14 liters.
  • the reaction time was 2.5 hours.
  • the temperature in the alkali reactor was raised to about 115 ° C to evaporate the short-chain alcohol.
  • the gas evaporated from the alkali reactor was condensed by a condenser, the condensation temperature was 5 ° C, and low temperature water was used as a coolant. Condensation to give a short chain alcohol (which may contain residual water) is received by the alcohol receiving tank. The reaction product is allowed to stand for stratification, and the lower layer of glycerin is discharged, and the upper gas oil product is subjected to rectification (distillation temperature of 200 ° C) to obtain high-quality biodiesel of low acid value.
  • the main quality parameters of the biodiesel obtained in this example were measured according to the measurement method described in GB/T20828-2014 as follows: an acid value of 0.31 mgKOH/g, a cetane number of 56, and a fatty acid methyl ester content of 97.9 wt%.
  • the method of the present invention is capable of producing high quality bio-oil at a lower production cost and a shorter production cycle, and is very suitable for mass production applications.

Abstract

A method for preparing biodiesel takes the form of a preceding enzyme reaction and a subsequent alkaline reaction. The enzyme reaction is mainly an esterification reaction, and the alkaline reaction is mainly a transesterification reaction. A crude ester product with an acid value of 0.5-2.5 mg KOH/g obtained from the step of the enzyme reaction is supplied to the step of the alkaline reaction. The product obtained from the alkaline reaction is separated and purified to obtain the biodiesel. This method is capable of producing high quality biodiesel with a lower production cost and a shorter production period and is suitable for large scale production applications.

Description

生物柴油的制备方法Method for preparing biodiesel 技术领域Technical field
本发明涉及一种生物柴油的制备方法,尤其是一种低成本生产优质生物柴油的制备方法。The invention relates to a preparation method of biodiesel, in particular to a preparation method for producing high quality biodiesel at low cost.
背景技术Background technique
生物柴油是以可再生原料如菜籽油、大豆油、回收烹饪油、动物油脂及微生物油脂等为原料,经过酯交换反应或加氢反应而得到的一种脂肪酸酯混合物或链烷烃混合物,是一种典型的环境友好型“绿色能源。作为化石柴油的替代品,生物柴油具有十六烷值高、不含硫和芳烃、较好的发动机低温启动性能以及燃烧性能优于普通柴油等优点。1983年,美国科学家GrahamQuick首次将酯交换反应制备的亚麻油酸甲酯成功用于发动机,并将可再生油脂经酯交换反应得到的脂肪酸单酯定义为生物柴油。随后,生物柴油取得了长足的发展。生物柴油的应用前景十分广泛,其原料成本较低,但加工成本较高。如何以低成本的方式生产合格的生物柴油一直是可再生能源领域所追求的目标,其中酸值是生物柴油的一项非常重要的指标。Biodiesel is a mixture of fatty acid esters or paraffins obtained by transesterification or hydrogenation of renewable raw materials such as rapeseed oil, soybean oil, recycled cooking oil, animal fats and microbial oils. It is a typical environmentally friendly “green energy. As an alternative to fossil diesel, biodiesel has high cetane number, no sulfur and aromatics, good engine low temperature start-up performance and better combustion performance than ordinary diesel. In 1983, American scientist GrahamQuick first successfully used methyl linoleate prepared by transesterification for the engine, and defined the fatty acid monoester obtained by transesterification of renewable oils into biodiesel. Subsequently, biodiesel achieved a long way. The development of biodiesel has a wide range of applications, and its raw material cost is low, but the processing cost is high. How to produce qualified biodiesel in a low cost manner has always been the goal pursued in the field of renewable energy, in which the acid value is biological. A very important indicator of diesel.
US2014/0234922A1公开了一种脂肪酸酯的制备方法,包括处理含有甘油酯和游离脂肪酸混合物,除去水和固体物质以获得处理后物料;将处理后的物料引入反应器中,并与水、至少一种酶和醇混合,将反应产物分离为甘油相和脂肪酸酯相,脂肪酸酯相采用初级醇和絮凝剂处理。该方法对于油脂原料品质要求比较高,否则无法保证获得酸值满足要求的生物柴油。US 2014/0234922 A1 discloses a process for preparing a fatty acid ester comprising treating a mixture containing glycerides and free fatty acids, removing water and solid matter to obtain a treated material; introducing the treated material into a reactor, and at least with water, An enzyme is mixed with an alcohol to separate the reaction product into a glycerin phase and a fatty acid ester phase, and the fatty acid ester phase is treated with a primary alcohol and a flocculant. The method has high requirements on the quality of the oil and fat raw materials, otherwise the biodiesel whose acid value meets the requirements cannot be guaranteed.
CN1730613A公开了一种生物催化高酸值油脂酯交换生产生物柴油的方法,该方法以三羟甲基氨基甲烷等碱性物质为添加剂,使用高 酸值油脂为原料与短链脂肪酸酯在生物酶催化下进行酯交换反应,反应结束后将反应产物进行分离,获得成品生物柴油。该方法可以以廉价油脂为原料获得生物柴油,但无法保证获得酸值满足要求的生物柴油。CN1730613A discloses a method for biocatalyzing the transesterification of high acid value oils to produce biodiesel, which uses an alkaline substance such as tris (hydroxymethyl) aminomethane as an additive and uses high. The acid value oil is used as a raw material to carry out a transesterification reaction with a short-chain fatty acid ester under the catalysis of a biological enzyme, and after the reaction is completed, the reaction product is separated to obtain a finished biodiesel. The method can obtain biodiesel from cheap fats and oils, but cannot guarantee biodiesel with acid value.
CN102676304A公开了一种生物柴油的制备方法,包括:将油脂、短链醇、水和液体脂肪酶在一级或多级酶反应器中进行反应,然后将反应液分离成含酶的重相和轻相,回收再利用重相中的酶,轻相用于后续的固定化酶转化;将轻相和短链醇流入装有固定化脂肪酶的一级或多级酶反应器中,在反应全过程或部分反应过程中进行在线脱水。该方法通过液体脂肪酶反应以及随后的固定化酶反应获得酸值低于0.5mgKOH/g的生物柴油,具有良好的经济效益。但是,由于液体脂肪酶容易失活且不宜回收,这将导致生产成本的增加。如果回收液体脂肪酶则需要增加大量的设备,因而增加了建设成本。CN102676304A discloses a method for preparing biodiesel, comprising: reacting oil, short-chain alcohol, water and liquid lipase in a primary or multi-stage enzyme reactor, and then separating the reaction liquid into an enzyme-containing heavy phase and Light phase, recycling and reuse of the enzyme in the heavy phase, light phase for subsequent immobilized enzyme conversion; light phase and short-chain alcohol flow into the primary or multi-stage enzyme reactor containing immobilized lipase, in the reaction Online dehydration is performed during the whole process or part of the reaction. The method obtains biodiesel with an acid value of less than 0.5 mgKOH/g through a liquid lipase reaction and a subsequent immobilized enzyme reaction, and has good economic benefits. However, since liquid lipase is easily deactivated and unsuitable for recycling, this will result in an increase in production cost. If liquid lipase is recovered, a large amount of equipment is required, which increases construction costs.
综上,目前迫切需要一种能够以低成本的方式获得酸值满足要求的优质生物柴油的制备方法。In summary, there is an urgent need for a method for preparing high quality biodiesel which can meet the requirements of acid value in a low cost manner.
发明内容Summary of the invention
鉴于现有技术的缺陷,本发明的目的在于提供一种生物柴油的制备方法,该制备方法可以获得酸值满足要求的优质生物柴油,同时生产成本较低。根据本发明优选的技术方案,采用本发明的制备方法可以缩短生产周期,适用于大规模生产应用。In view of the deficiencies of the prior art, it is an object of the present invention to provide a method for preparing biodiesel which can obtain high quality biodiesel having an acid value meeting requirements and at a low production cost. According to the preferred technical solution of the present invention, the production method can be shortened by using the preparation method of the present invention, and is suitable for large-scale production applications.
本发明提供一种生物柴油的制备方法,所述的方法包括以下步骤:The invention provides a preparation method of biodiesel, the method comprising the following steps:
酶法反应:将油脂和短链醇在酶的存在下进行酯化反应以获得第一产物,所述油脂为生物油脂,所述酶为脂肪酶,所述第一产物为进行所述酯化反应后得到的粗酯;Enzymatic reaction: esterification of a fat and a short-chain alcohol in the presence of an enzyme to obtain a first product, the oil and fat being a biological fat, the enzyme being a lipase, and the first product being subjected to the esterification The crude ester obtained after the reaction;
碱法反应:将第一产物和短链醇在碱性物质的存在下进行转酯化 反应以获得第二产物,进入此碱法反应步骤的所述第一产物的酸值为0.5~2.5mgKOH/g;所述第二产物为进行所述转酯化反应后得到的粗酯,其酸值低于0.5mgKOH/g;Alkaline reaction: transesterification of the first product and the short-chain alcohol in the presence of a basic substance Reacting to obtain a second product, the first product entering the alkali reaction step has an acid value of 0.5 to 2.5 mgKOH/g; and the second product is a crude ester obtained after the transesterification reaction, The acid value is less than 0.5 mgKOH/g;
分离提纯:对所述第二产物中含有的单链脂肪酸酯进行分离提纯即得生物柴油。Separation and purification: Biodiesel is obtained by separating and purifying the single-chain fatty acid ester contained in the second product.
根据本发明所述的方法,优选地,所述生物油脂选自废弃油脂,所述脂肪酶选自来源于南极假丝酵母(Candida antarctica)、嗜热丝孢菌(Thermomyces lanuginosus)、黑曲霉(Aspergillus niger)、米曲霉(Aspergillus oryzae)、米黑根毛霉(Rhizomucor miehei)或米根霉(Rhizopus oryzae)的脂肪酶;进入所述碱法反应步骤的所述第一产物的酸值为1.0~2.5mgKOH/g。According to the method of the present invention, preferably, the bio-fat is selected from the group consisting of waste oil, and the lipase is selected from the group consisting of Candida antarctica, Thermomyces lanuginosus, Aspergillus niger ( Aspergillus niger), Aspergillus oryzae, Rhizomucor miehei or Rhizopus oryzae lipase; the acid value of the first product entering the alkali reaction step is 1.0 2.5 mg KOH / g.
根据本发明所述的方法,优选地,所述酶法反应中,所述脂肪酶为固定化脂肪酶,酶法反应体系内短链醇的质量浓度维持在0.5wt%~2wt%。Preferably, in the enzymatic reaction, the lipase is an immobilized lipase, and the mass concentration of the short-chain alcohol in the enzymatic reaction system is maintained at 0.5 wt% to 2 wt%.
根据本发明所述的方法,优选地,在所述酶法反应进行的过程中补加短链醇,所述酶法反应在气升式反应体系中进行,所述气升式反应体系利用循环气而无需外源气,在所述酶法反应进行的过程中对所述循环气冷凝并分离冷凝液。According to the method of the present invention, preferably, a short-chain alcohol is added during the enzymatic reaction, the enzymatic reaction is carried out in an airlift reaction system, and the airlift reaction system utilizes a cycle The gas is supplied without the exogenous gas, and the circulating gas is condensed and separated in the course of the enzymatic reaction.
根据本发明所述的方法,优选地,所述酶法反应的反应温度为30~40℃,从气升式反应体系出来的循环气通过抽气维持循环,抽气速度为1~5vvm,所述循环气的冷凝温度为-10~10℃。According to the method of the present invention, preferably, the reaction temperature of the enzymatic reaction is 30 to 40 ° C, and the circulation gas from the airlift reaction system is maintained by a pumping, and the pumping speed is 1 to 5 vvm. The condensation temperature of the recycle gas is -10 to 10 °C.
根据本发明所述的方法,优选地,在所述酶法反应进行的过程中,所述循环气经过冷凝并分离冷凝液后还通过吸水短链醇脱水。According to the method of the present invention, preferably, during the enzymatic reaction, the recycle gas is dehydrated by absorbing the short-chain alcohol after condensing and separating the condensate.
根据本发明所述的方法,优选地,所述吸水短链醇中的吸水短链醇质量浓度为95wt%以上,所述吸水短链醇的温度控制在0~25℃。According to the method of the present invention, preferably, the water-absorbing short-chain alcohol in the water-absorbing short-chain alcohol has a mass concentration of 95% by weight or more, and the temperature of the water-absorbing short-chain alcohol is controlled at 0 to 25 °C.
根据本发明所述的方法,优选地,所述碱法反应中,反应温度控 制为60~80℃,反应1~3小时,在反应结束后,温度控制为110~120℃,以保证短链醇和残留的水充分蒸发。According to the method of the present invention, preferably, in the alkali reaction, the reaction temperature is controlled The temperature is 60 to 80 ° C, and the reaction is carried out for 1 to 3 hours. After the reaction is completed, the temperature is controlled to 110 to 120 ° C to ensure sufficient evaporation of the short-chain alcohol and residual water.
根据本发明所述的方法,优选地,所述碱法反应中,所述碱性物质的滴加总量相当于每升所述第一产物中滴加0.001~0.02kg KOH,每升所述第一产物中滴加的短链醇的总量为20~250ml。According to the method of the present invention, preferably, in the alkali reaction, the total amount of the alkaline substance to be added is equivalent to a dropwise addition of 0.001 to 0.02 kg KOH per liter of the first product, per liter. The total amount of short-chain alcohol added dropwise in the first product is 20 to 250 ml.
根据本发明所述的方法,优选地,对所述第二产物中含有的单链脂肪酸酯进行分离提纯的方法为:将第二产物静置分层,分离出下层甘油,上层含有单链脂肪酸酯的粗柴油产物经蒸馏后即可得生物柴油。According to the method of the present invention, preferably, the single-chain fatty acid ester contained in the second product is separated and purified by statically layering the second product to separate the lower layer of glycerol, and the upper layer contains a single chain. The crude diesel product of the fatty acid ester is distilled to obtain biodiesel.
本发明的制备方法采用先酶法后碱法的方式制备生物柴油,酶法反应步骤得到的粗酯产物被供给至碱法反应步骤。所述制备方法通过两个反应步骤的反应条件和参数的控制充分发挥了酶法和碱法这两种制备生物柴油的方法各自的优势。脂肪酶催化的酶法反应步骤可利用酸值较高的废弃油脂及工业下脚料,且反应条件温和,能耗低,醇用量小。碱法反应步骤具有催化剂相对廉价易得、反应时间短,转化率较高的优点。所述方法能够以较低生产成本、较短的生产周期生产低酸值的生物石油,非常适用于大规模生产应用。The preparation method of the present invention prepares biodiesel by an enzymatic method followed by an alkali method, and the crude ester product obtained by the enzymatic reaction step is supplied to the alkali reaction step. The preparation method fully utilizes the respective advantages of the enzymatic method and the alkali method for preparing biodiesel by controlling the reaction conditions and parameters of the two reaction steps. The lipase-catalyzed enzymatic reaction step can utilize waste oil with high acid value and industrial waste, and the reaction condition is mild, the energy consumption is low, and the amount of alcohol is small. The alkali reaction step has the advantages that the catalyst is relatively cheap and easy to obtain, the reaction time is short, and the conversion rate is high. The method is capable of producing low acid value bio-oil at a lower production cost and a shorter production cycle, and is very suitable for mass production applications.
具体实施方式detailed description
下面结合具体实施例对本发明作进一步的说明,但本发明的保护范围并不限于此。The present invention will be further described below in conjunction with specific embodiments, but the scope of protection of the present invention is not limited thereto.
本发明的生物柴油的制备方法,包括酶法反应步骤和碱法反应步骤,先酶法后碱法,最后通过分离提纯制得生物柴油。The preparation method of the biodiesel of the invention comprises an enzymatic reaction step and an alkali reaction step, an enzymatic method followed by an alkali method, and finally a biodiesel is obtained by separation and purification.
<酶法反应><Enzymatic reaction>
将油脂和短链醇在酶的存在下进行酯化反应以获得第一产物。所述油脂为生物油脂,所述酶为脂肪酶,所述第一产物为进行所述酯化 反应后得到的粗酯。所述酯化反应主要为所述油脂中含有的脂肪酸与所述短链醇生产脂肪酸酯的反应。The fat and short chain alcohol are subjected to an esterification reaction in the presence of an enzyme to obtain a first product. The oil and fat is a biological fat, the enzyme is a lipase, and the first product is subjected to the esterification. The crude ester obtained after the reaction. The esterification reaction is mainly a reaction of a fatty acid contained in the fat or oil with a fatty acid ester of the short-chain alcohol.
所述生物油脂可以包括植物油脂、动物油脂、微生物油脂、废食用油或油脂精炼下脚料;例如蓖麻油、棕榈油、菜籽油、大豆油、花生油、玉米油、棉子油、米糠油、麻风树油、文冠果油、小桐子油、鱼油、牛油、猪油、羊油、酵母油脂、微藻类油脂、潲水油、地沟油、或酸化油等。本发明的制备方法特别适合于由废弃油脂(例如潲水油、地沟油、或酸化油)生产生物柴油。短链醇可以采用本领域已知的那些短链醇,优选为碳原子数为1-6的烷基醇,更优选为优选为碳原子数为1-4的烷基醇,例如甲醇、乙醇、丙醇或丁醇等,优选甲醇或乙醇,特别优选甲醇。在所述酶法反应进行的过程中可以补加短链醇。所述脂肪酶为能够催化酯化反应的脂肪酶,优选为固定化脂肪酶,可以采用本领域已知的那些,例如来源于南极假丝酵母(Candida antarctica)、嗜热丝孢菌(Thermomyces lanuginosus)、黑曲霉(Aspergillus niger)、米曲霉(Aspergillus oryzae)、米黑根毛霉(Rhizomucor miehei)和米根霉(Rhizopus oryzae)的脂肪酶。固定化脂肪酶的固定化方式可以为现有技术中的那些,例如可以为:吸附、交联和包埋;固定化载体可以为现有技术中的各种载体,可以为树脂、凝胶等材料,例如可以为大孔丙烯酸树脂、硅酸盐溶胶-凝胶基质、硅藻土、硅石气凝胶、棉膜纺织品。The bio-fat may include vegetable oil, animal fat, microbial oil, waste cooking oil or oil refining scrap; for example, castor oil, palm oil, rapeseed oil, soybean oil, peanut oil, corn oil, cottonseed oil, rice bran oil, Jatropha oil, wenwan fruit oil, jatropha oil, fish oil, butter, lard, sheep oil, yeast oil, microalgae oil, water oil, waste oil, or acidified oil. The preparation process of the invention is particularly suitable for the production of biodiesel from waste greases such as hydrophobic oils, waste oils, or acidified oils. The short-chain alcohol may be those short-chain alcohols known in the art, preferably an alkyl alcohol having 1 to 6 carbon atoms, more preferably an alkyl alcohol having 1 to 4 carbon atoms, such as methanol or ethanol. Further, propanol or butanol or the like is preferably methanol or ethanol, and methanol is particularly preferred. Short chain alcohols may be added during the enzymatic reaction. The lipase is a lipase capable of catalyzing an esterification reaction, preferably an immobilized lipase, and those known in the art may be used, for example, from Candida antarctica, Thermomyces lanuginosus. ), Aspergillus niger, Aspergillus oryzae, Rhizomucor miehei and Rhizopus oryzae lipase. The immobilization manner of the immobilized lipase may be those in the prior art, for example, adsorption, crosslinking, and embedding; the immobilization carrier may be various carriers in the prior art, and may be a resin, a gel, or the like. The material may, for example, be a macroporous acrylic resin, a silicate sol-gel matrix, a diatomaceous earth, a silica aerogel, a cotton film textile.
酶法反应体系内脂肪酶的质量浓度可以为现有技术中酶法制备生物柴油的常规浓度,优选为0.5wt%~2wt%,更优选为1wt%~1.5wt%。The mass concentration of the lipase in the enzymatic reaction system may be a conventional concentration of the biodiesel prepared by the enzymatic method in the prior art, preferably from 0.5% by weight to 2% by weight, more preferably from 1% by weight to 1.5% by weight.
酶法反应体系内短链醇的质量浓度维持在0.5wt%~2wt%,优选控制在0.6wt%~1.5wt%,从而保证酯化反应充分。短链醇的浓度可以通过补加得以维持。 The mass concentration of the short-chain alcohol in the enzymatic reaction system is maintained at 0.5 wt% to 2 wt%, preferably controlled at 0.6 wt% to 1.5 wt%, thereby ensuring sufficient esterification reaction. The concentration of short chain alcohol can be maintained by supplementation.
所述酶法反应在气升式反应体系中进行,所述气升式反应体系利用循环气而无需外源气,在所述酶法反应进行的过程中对所述循环气冷凝并分离冷凝液。The enzymatic reaction is carried out in an airlift reaction system that utilizes a recycle gas without an exogenous gas, and condenses and separates the condensate from the recycle gas during the enzymatic reaction. .
所述酶法反应的反应温度可以为30~40℃,优选为33~38℃,反应时间可以控制在6~10小时,通常为8~9小时,反应时间的控制以第一产物的酸值为参考,酸值为0.5~2.5mgKOH/g,优选为1~2.5mgKOH/g,优选为低于2.0mgKOH/g,例如为1.5~2.0mgKOH/g。The reaction temperature of the enzymatic reaction may be 30 to 40 ° C, preferably 33 to 38 ° C, the reaction time may be controlled to 6 to 10 hours, usually 8 to 9 hours, and the reaction time is controlled by the acid value of the first product. For reference, the acid value is 0.5 to 2.5 mgKOH/g, preferably 1 to 2.5 mgKOH/g, preferably less than 2.0 mgKOH/g, for example, 1.5 to 2.0 mgKOH/g.
对所述循环气进行冷凝可以采用各种形式的冷凝器,例如选自间壁式、喷淋式、夹套式和列管式冷凝器。可以使用低温水作为冷却剂。冷凝温度控制为-10~10℃,优选为5~8℃。对循环气冷凝后产生的冷凝液可以采用循环管路上连接的接收罐来接收。所述冷凝液的主要成分包括水分和部分短链醇。Condensation of the recycle gas may employ various forms of condensers, such as those selected from the group consisting of partitioned, spray, jacketed, and tubular condensers. Low temperature water can be used as the coolant. The condensation temperature is controlled to be -10 to 10 ° C, preferably 5 to 8 ° C. The condensate produced after condensation of the recycle gas can be received by a receiving tank connected to the circulation line. The main components of the condensate include moisture and a portion of the short chain alcohol.
从气升式反应体系出来的循环气可以通过抽气维持流动,抽气的动力可以有循环风机提供,抽出的循环气同时从反应体系携带水和短链醇等物质。循环风机可以使用离心式循环风机或轴流式循环风机。循环风机从酶法反应体系的顶部抽气,使循环气携带酶法反应生成的水以及部分短链醇等进入循环气冷凝器中冷凝。抽气速度可以为1~5vvm(vvm表示每立方物料体积在每分钟内通入的气体量(m3)),优选为1~2vvm。The circulating gas from the airlifting reaction system can be maintained by pumping, and the pumping power can be provided by a circulating fan, and the extracted circulating gas simultaneously carries water and short-chain alcohol from the reaction system. The circulating fan can use a centrifugal circulating fan or an axial circulating fan. The circulating fan draws air from the top of the enzymatic reaction system, so that the water generated by the enzymatic reaction of the circulating gas and part of the short-chain alcohol enter the circulating gas condenser for condensation. The pumping speed may be 1 to 5 vvm (vvm represents the amount of gas (m 3 ) introduced per minute per cubic meter of material volume), preferably 1 to 2 vvm.
在所述酶法反应进行的过程中,所述循环气经过冷凝并分离冷凝液后还可以通过吸水短链醇进一步脱水。充分干燥的循环气从酶法反应体系底部(优选通过第一气体分布器)进入反应体系进行循环。吸水短链醇的质量浓度为95wt%以上,优选为98wt%以上;吸水短链醇的温度控制在0~25℃,优选为10~20℃。这样质量浓度和温度的吸水短链醇可以保证循环气中的水分被充分脱除。吸水短链醇的种类最好与酶法反应器中使用的醇类一致,优选为碳原子数为1-6的烷基醇, 更优选为碳原子数为1-4的烷基醇,例如甲醇、乙醇、丙醇或丁醇等。During the enzymatic reaction, the recycle gas can be further dehydrated by absorbing the short-chain alcohol after condensing and separating the condensate. The sufficiently dry recycle gas is circulated from the bottom of the enzymatic reaction system, preferably through the first gas distributor, into the reaction system. The mass concentration of the water-absorbing short-chain alcohol is 95% by weight or more, preferably 98% by weight or more; and the temperature of the water-absorbing short-chain alcohol is controlled to be 0 to 25 ° C, preferably 10 to 20 ° C. Such a water-absorbing short-chain alcohol of a mass concentration and temperature can ensure that the moisture in the circulating gas is sufficiently removed. The type of the short-chain alcohol to be adsorbed is preferably the same as the alcohol used in the enzymatic reactor, and is preferably an alkyl alcohol having 1 to 6 carbon atoms. More preferably, it is an alkyl alcohol having a carbon number of 1-4, such as methanol, ethanol, propanol or butanol.
循环气优选通过第二气体分布器进入容纳所述吸水短链醇的容器内,与吸水短链醇充分接触而被脱水,提高气液传质效率。The recycle gas is preferably passed through a second gas distributor into a vessel containing the water-absorbing short-chain alcohol, and is sufficiently dehydrated by contact with the water-absorbing short-chain alcohol to improve gas-liquid mass transfer efficiency.
<碱法反应><alkali reaction>
碱法反应主要包括转酯化反应,还可以包括少量的酯化反应。将第一产物和短链醇在碱性物质的存在下进行转酯化反应以获得第二产物。进入此碱法反应步骤的所述第一产物的酸值为0.5~2.5mgKOH/g,优选为1~2.5mgKOH/g,优选为低于2.0mgKOH/g,例如为1.5~2.0mgKOH/g;所述第二产物为进行所述转酯化反应后得到的粗酯,其酸值低于0.5mgKOH/g,优选为0~0.4mgKOH/g。The alkali reaction mainly includes a transesterification reaction, and may also include a small amount of esterification reaction. The first product and the short-chain alcohol are subjected to transesterification in the presence of a basic substance to obtain a second product. The first product entering the alkali reaction step has an acid value of 0.5 to 2.5 mgKOH/g, preferably 1 to 2.5 mgKOH/g, preferably less than 2.0 mgKOH/g, for example, 1.5 to 2.0 mgKOH/g; The second product is a crude ester obtained after the transesterification reaction, and has an acid value of less than 0.5 mgKOH/g, preferably 0 to 0.4 mgKOH/g.
短链醇可以采用本领域已知的那些短链醇,优选为碳原子数为1-6的烷基醇,更优选为碳原子数为1-4的烷基醇,例如甲醇、乙醇、丙醇或丁醇等,优选与酶法反应一样的短链醇。所述碱性物质为用于催化第一产物和短链醇反应的物质,可以使用本领域已知的那些。例如为:氢氧化钠、氢氧化钾、碳酸钠和碳酸钾,优选为氢氧化钠、氢氧化钾。The short-chain alcohols may employ those short-chain alcohols known in the art, preferably an alkyl alcohol having 1 to 6 carbon atoms, more preferably an alkyl alcohol having 1 to 4 carbon atoms, such as methanol, ethanol, or C. The alcohol or butanol or the like is preferably a short-chain alcohol which is the same as the enzymatic reaction. The basic substance is a substance for catalyzing the reaction of the first product with a short-chain alcohol, and those known in the art may be used. For example, sodium hydroxide, potassium hydroxide, sodium carbonate, and potassium carbonate are preferably sodium hydroxide or potassium hydroxide.
所述转酯化反应主要为第一产物中含有的甘油三酸酯与所述短链醇反应生成单链脂肪酸酯和甘油,反应方程如下:The transesterification reaction mainly comprises reacting a triglyceride contained in the first product with the short-chain alcohol to form a single-chain fatty acid ester and glycerol, and the reaction equation is as follows:
Figure PCTCN2016086458-appb-000001
Figure PCTCN2016086458-appb-000001
上述反应方程的产物为终产物,反应过程中会经历以下反应步骤: The product of the above reaction equation is the final product, and the following reaction steps are carried out during the reaction:
Figure PCTCN2016086458-appb-000002
Figure PCTCN2016086458-appb-000002
碱法反应的温度控制为60~80℃,优选为70~75℃,以保证反应充分并降低粗柴油的酸值;碱法反应的时间控制在1~3小时,优选为2~2.5小时。在反应结束后,碱法反应器内温度控制为110~120℃,优选为115~118℃,以保证短链醇和残留的水充分蒸发。The temperature of the alkali reaction is controlled to be 60 to 80 ° C, preferably 70 to 75 ° C, to ensure sufficient reaction and reduce the acid value of the gas oil; the time of the alkali reaction is controlled to be 1 to 3 hours, preferably 2 to 2.5 hours. After the end of the reaction, the temperature in the alkali reactor is controlled to be 110 to 120 ° C, preferably 115 to 118 ° C, to ensure sufficient evaporation of the short-chain alcohol and residual water.
从碱法反应器内出来的气体可以进行冷凝处理,分离含有冷凝的短链醇的冷凝液。这里的冷凝同样可以采用如前所述的各种形式的冷凝器,可以使用低温水作为冷却剂。The gas coming out of the alkali reactor can be subjected to condensation treatment to separate a condensate containing condensed short-chain alcohol. The condensation here can also be carried out in various forms of the condenser as described above, and low temperature water can be used as the coolant.
所述碱法反应中,所述碱性物质的滴加总量可以相当于每升所述第一产物中滴加0.001~0.02kg KOH,优选相当于每升所述第一产物中滴加0.01~0.015kg KOH,这里所述的“相当”可以依据所加入的不同的碱性物质的催化效率确定,也可以简单的依据氢氧根的产生量确定。每升所述第一产物中滴加的短链醇的总量可以为20~250ml,优选为50~160ml。所述“滴加”包括逐滴滴加,也包括流加,根据第一产物的总量、反应体系中短链醇含量和设计的碱法反应时间确定。In the alkali reaction, the total amount of the alkaline substance to be added may be equivalent to adding 0.001 to 0.02 kg of KOH per liter of the first product, preferably equivalent to dropping 0.01 per liter of the first product. ~0.015kg KOH, the “equal” described herein can be determined according to the catalytic efficiency of the different alkaline substances added, or can be determined simply by the amount of hydroxide produced. The total amount of short-chain alcohol added per liter of the first product may be from 20 to 250 ml, preferably from 50 to 160 ml. The "dropping" includes dropwise addition, and also includes addition, which is determined according to the total amount of the first product, the short-chain alcohol content in the reaction system, and the designed alkali reaction time.
<分离提纯><isolation and purification>
对所述第二产物中含有的单链脂肪酸酯进行分离提纯得到生物 柴油产品。分离提纯方法可以采用本领域常规的步骤,例如蒸馏方法。根据本发明的一个优选的实施方式,将第二产物静置分层,分离出下层甘油,上层含有单链脂肪酸酯的粗柴油产物经蒸馏后即可得生物柴油。Separating and purifying the single-chain fatty acid ester contained in the second product to obtain a living body Diesel products. The separation and purification method may employ a conventional step in the art, such as a distillation method. According to a preferred embodiment of the present invention, the second product is allowed to stand layering to separate the lower layer of glycerin, and the upper portion of the gas oil product containing the single-chain fatty acid ester is distilled to obtain biodiesel.
实施例1Example 1
将废弃油脂、甲醇以及固定化脂肪酶放入酶法反应器内。所述废弃油脂含有废弃的潲水油脂,主要成分为脂肪酸和脂肪酸甘油酯(酸值约为18mgKOH/g)。所述固定化脂肪酶的脂肪酶来源于南极假丝酵母(Candida antarctica),固定化方式为树脂吸附,载体为聚苯乙烯大孔吸附树脂。每加入100升废弃油脂,流加甲醇总量为90升,1300克固定化脂肪酶。酶法反应温度控制为35℃。从酶法反应器的顶部以2vvm的速度抽气,使酶法反应器内的循环气携带酶法反应器内的水以及部分短链醇等进入循环气冷凝器中冷凝。循环气冷凝器的冷凝温度为5℃,使用低温水作为冷却剂。循环气冷凝得到的水和短链醇从循环气中分离,由冷凝液接收罐接收。经冷凝后的循环气进入装有吸水短链醇的容器,吸水短链醇为甲醇,质量浓度为95wt%,温度为10℃。当循环气进入后,吸水短链醇进一步吸收气体中的水,使循环气得以进一步脱水,再从酶法反应器的底部进入酶法反应器内。在反应过程中,酶法反应器内的甲醇量将逐渐减少,此时向酶法反应器内补加甲醇,有效、快速地保证酶法反应器内的甲醇质量浓度为1wt%左右。The waste oil, methanol, and immobilized lipase were placed in an enzymatic reactor. The waste oil and fat contains waste water-repellent fat and oil, and the main component is a fatty acid and a fatty acid glyceride (acid value: about 18 mgKOH/g). The lipase of the immobilized lipase is derived from Candida antarctica, and the immobilization method is resin adsorption, and the carrier is a polystyrene macroporous adsorption resin. For each 100 liters of waste oil added, a total of 90 liters of methanol was added and 1300 grams of immobilized lipase was added. The enzymatic reaction temperature was controlled to 35 °C. The gas was pumped from the top of the enzymatic reactor at a rate of 2 vvm to allow the circulating gas in the enzymatic reactor to carry the water in the enzymatic reactor and part of the short-chain alcohol into the circulating gas condenser for condensation. The circulating gas condenser has a condensation temperature of 5 ° C and uses low temperature water as a coolant. The water and short-chain alcohol obtained by the condensation of the circulating gas are separated from the recycle gas and received by the condensate receiving tank. The condensed recycle gas enters a vessel containing a water-absorbing short-chain alcohol, and the short-chain alcohol is methanol, having a mass concentration of 95% by weight and a temperature of 10 °C. When the recycle gas enters, the water-absorbing short-chain alcohol further absorbs the water in the gas, allowing the recycle gas to be further dehydrated, and then entering the enzymatic reactor from the bottom of the enzymatic reactor. During the reaction, the amount of methanol in the enzymatic reactor will gradually decrease. At this time, methanol is added to the enzymatic reactor to effectively and quickly ensure that the mass concentration of methanol in the enzymatic reactor is about 1 wt%.
酶法反应10小时后,得到酸值约为2mgKOH/g的第一产物(粗酯产物),输送第一产物进入碱法反应器,通过升温使碱法反应器内的温度控制在75℃左右,向碱法反应器内滴加氢氧化钠和甲醇的混合物,每100升第一产物加入的氢氧化钠的总量为180g,加入的甲醇的 总量为16升。滴加结束后,反应时间为2.5小时。反应结束后,将碱法反应器内的温度升高至115℃左右,从而将短链醇蒸发出来。碱法反应器蒸发出来的气体经过冷凝器冷凝,冷凝温度为5℃,使用低温水作为冷却剂。冷凝得到短链醇(可以包含残留的水)由醇接收罐接收。将反应产物静置分层,流出下层甘油,上层粗柴油产物经精馏后(蒸馏温度为200℃)即可得到低酸值的高品质生物柴油。按照GB/T20828-2014记载的测量方法测量本实施例得到的生物柴油的主要质量参数如下:酸值为0.38mgKOH/g,十六烷值为52.1,脂肪酸甲酯含量97.02wt%。After 10 hours of enzymatic reaction, a first product (crude ester product) having an acid value of about 2 mg KOH/g is obtained, and the first product is sent to the alkali reactor, and the temperature in the alkali reactor is controlled at about 75 ° C by heating. Adding a mixture of sodium hydroxide and methanol to the alkali reactor, the total amount of sodium hydroxide added per 100 liters of the first product is 180 g, and the added methanol The total amount is 16 liters. After the end of the dropwise addition, the reaction time was 2.5 hours. After the end of the reaction, the temperature in the alkali reactor was raised to about 115 ° C to evaporate the short-chain alcohol. The gas evaporated from the alkali reactor was condensed by a condenser, the condensation temperature was 5 ° C, and low temperature water was used as a coolant. Condensation to give a short chain alcohol (which may contain residual water) is received by the alcohol receiving tank. The reaction product is allowed to stand for stratification, and the lower layer of glycerol is discharged, and the upper layer of the crude diesel product is subjected to rectification (distillation temperature of 200 ° C) to obtain high-quality biodiesel of low acid value. The main quality parameters of the biodiesel obtained in this example were measured according to the measurement method described in GB/T20828-2014 as follows: an acid value of 0.38 mgKOH/g, a cetane number of 52.1, and a fatty acid methyl ester content of 97.02% by weight.
实施例2Example 2
将废弃油脂、甲醇以及固定化脂肪酶放入酶法反应器内。所述废弃油脂含有废弃的潲水油脂,主要成分为脂肪酸和脂肪酸甘油酯(酸值约为112mgKOH/g)。所述固定化脂肪酶的脂肪酶来源于南极假丝酵母(Candida antarctica),固定化方式为树脂吸附,载体为聚苯乙烯大孔吸附树脂。酶法反应温度控制为35℃。从酶法反应器的顶部以2vvm的速度抽气,使酶法反应器内的循环气携带酶法反应器内的水以及部分短链醇等进入循环气冷凝器中冷凝。循环气冷凝器的冷凝温度为5℃,使用低温水作为冷却剂。循环气冷凝得到的水和短链醇从循环气中分离,由冷凝液接收罐接收。经冷凝后的循环气进入装有吸水短链醇的容器,吸水短链醇为甲醇,质量浓度为95wt%,温度为10℃。当循环气进入后,吸水短链醇进一步吸收气体中的水,使循环气得以进一步脱水,再从酶法反应器的底部进入酶法反应器内。在反应过程中,酶法反应器内的甲醇量将逐渐减少,此时向酶法反应器内补加甲醇,有效、快速地保证酶法反应器内的甲醇质量浓度为1wt%左右。The waste oil, methanol, and immobilized lipase were placed in an enzymatic reactor. The waste oil and fat contains waste water-repellent oil and fat, and the main component is a fatty acid and a fatty acid glyceride (acid value: about 112 mgKOH/g). The lipase of the immobilized lipase is derived from Candida antarctica, and the immobilization method is resin adsorption, and the carrier is a polystyrene macroporous adsorption resin. The enzymatic reaction temperature was controlled to 35 °C. The gas was pumped from the top of the enzymatic reactor at a rate of 2 vvm to allow the circulating gas in the enzymatic reactor to carry the water in the enzymatic reactor and part of the short-chain alcohol into the circulating gas condenser for condensation. The circulating gas condenser has a condensation temperature of 5 ° C and uses low temperature water as a coolant. The water and short-chain alcohol obtained by the condensation of the circulating gas are separated from the recycle gas and received by the condensate receiving tank. The condensed recycle gas enters a vessel containing a water-absorbing short-chain alcohol, and the short-chain alcohol is methanol, having a mass concentration of 95% by weight and a temperature of 10 °C. When the recycle gas enters, the water-absorbing short-chain alcohol further absorbs the water in the gas, allowing the recycle gas to be further dehydrated, and then entering the enzymatic reactor from the bottom of the enzymatic reactor. During the reaction, the amount of methanol in the enzymatic reactor will gradually decrease. At this time, methanol is added to the enzymatic reactor to effectively and quickly ensure that the mass concentration of methanol in the enzymatic reactor is about 1 wt%.
酶法反应10小时后,得到酸值约为2mgKOH/g的第一产物(粗 酯产物),输送第一产物进入碱法反应器,通过升温使碱法反应器内的温度控制在75℃左右,向碱法反应器内滴加氢氧化钠和甲醇的混合物,每100升第一产物加入的氢氧化钠的总量为120g,加入的甲醇的总量为14升。滴加结束后,反应时间为2.5小时。反应结束后,将碱法反应器内的温度升高至115℃左右,从而将短链醇蒸发出来。碱法反应器蒸发出来的气体经过冷凝器冷凝,冷凝温度为5℃,使用低温水作为冷却剂。冷凝得到短链醇(可以包含残留的水)由醇接收罐接收。将反应产物静置分层,流出下层甘油,上层粗柴油产物经精馏(蒸馏温度为200℃)后即可得到低酸值的高品质生物柴油。按照GB/T20828-2014记载的测量方法测量本实施例得到的生物柴油的主要质量参数如下:酸值为0.31mgKOH/g,十六烷值为56,脂肪酸甲酯含量97.9wt%。After 10 hours of enzymatic reaction, a first product having an acid value of about 2 mg KOH/g was obtained (coarse The ester product), the first product is sent to the alkali reactor, and the temperature in the alkali reactor is controlled to be about 75 ° C by heating, and a mixture of sodium hydroxide and methanol is added dropwise to the alkali reactor for every 100 liters. The total amount of sodium hydroxide added to a product was 120 g, and the total amount of methanol added was 14 liters. After the end of the dropwise addition, the reaction time was 2.5 hours. After the end of the reaction, the temperature in the alkali reactor was raised to about 115 ° C to evaporate the short-chain alcohol. The gas evaporated from the alkali reactor was condensed by a condenser, the condensation temperature was 5 ° C, and low temperature water was used as a coolant. Condensation to give a short chain alcohol (which may contain residual water) is received by the alcohol receiving tank. The reaction product is allowed to stand for stratification, and the lower layer of glycerin is discharged, and the upper gas oil product is subjected to rectification (distillation temperature of 200 ° C) to obtain high-quality biodiesel of low acid value. The main quality parameters of the biodiesel obtained in this example were measured according to the measurement method described in GB/T20828-2014 as follows: an acid value of 0.31 mgKOH/g, a cetane number of 56, and a fatty acid methyl ester content of 97.9 wt%.
由以上实施例可知,本发明的方法能够以较低生产成本、较短的生产周期生产高质量的生物石油,非常适用于大规模生产应用。As can be seen from the above examples, the method of the present invention is capable of producing high quality bio-oil at a lower production cost and a shorter production cycle, and is very suitable for mass production applications.
本发明并不限于上述实施方式,在不背离本发明的实质内容的情况下,本领域技术人员可以想到的任何变形、改进、替换均落入本发明的范围。 The present invention is not limited to the above-described embodiments, and any variations, modifications, and alterations that may be conceived by those skilled in the art are intended to fall within the scope of the present invention without departing from the spirit of the invention.

Claims (10)

  1. 一种生物柴油的制备方法,其特征在于,包括以下步骤:A method for preparing biodiesel, comprising the steps of:
    酶法反应:将油脂和短链醇在酶的存在下进行酯化反应以获得第一产物,所述油脂为生物油脂,所述酶为脂肪酶,所述第一产物为进行所述酯化反应后得到的粗酯;Enzymatic reaction: esterification of a fat and a short-chain alcohol in the presence of an enzyme to obtain a first product, the oil and fat being a biological fat, the enzyme being a lipase, and the first product being subjected to the esterification The crude ester obtained after the reaction;
    碱法反应:将第一产物和短链醇在碱性物质的存在下进行转酯化反应以获得第二产物,进入此碱法反应步骤的所述第一产物的酸值为0.5~2.5mgKOH/g;所述第二产物为进行所述转酯化反应后得到的粗酯,其酸值低于0.5mgKOH/g;Alkali reaction: the first product and the short-chain alcohol are subjected to transesterification in the presence of a basic substance to obtain a second product, and the acid value of the first product entering the alkali reaction step is 0.5 to 2.5 mg KOH. /g; the second product is the crude ester obtained after the transesterification reaction, the acid value is less than 0.5mgKOH / g;
    分离提纯:对所述第二产物中含有的单链脂肪酸酯进行分离提纯即得生物柴油。Separation and purification: Biodiesel is obtained by separating and purifying the single-chain fatty acid ester contained in the second product.
  2. 根据权利要求1所述的生物柴油的制备方法,其特征在于:,所述生物油脂选自废弃油脂,所述脂肪酶选自来源于南极假丝酵母(Candida antarctica)、嗜热丝孢菌(Thermomyces lanuginosus)、黑曲霉(Aspergillus niger)、米曲霉(Aspergillus oryzae)、米黑根毛霉(Rhizomucor miehei)或米根霉(Rhizopus oryzae)的脂肪酶;进入所述碱法反应步骤的所述第一产物的酸值为1.0~2.5mgKOH/g。The method for preparing biodiesel according to claim 1, wherein the bio-oil is selected from the group consisting of waste oil and fat, and the lipase is selected from the group consisting of Candida antarctica and Thermomyces. Thermomyces lanuginosus), Aspergillus niger, Aspergillus oryzae, Rhizomucor miehei or Rhizopus oryzae lipase; entering the first step of the alkaline reaction step The acid value of the product is 1.0 to 2.5 mgKOH/g.
  3. 根据权利要求1所述的生物柴油的制备方法,其特征在于,所述酶法反应中,所述脂肪酶为固定化脂肪酶,酶法反应体系内短链醇的质量浓度维持在0.5wt%~2wt%。The method for preparing a biodiesel according to claim 1, wherein in the enzymatic reaction, the lipase is an immobilized lipase, and the mass concentration of the short-chain alcohol in the enzymatic reaction system is maintained at 0.5 wt%. ~2wt%.
  4. 根据权利要求1所述的生物柴油的制备方法,其特征在于,在所述酶法反应进行的过程中补加短链醇,所述酶法反应在气升式反应体系中进行,所述气升式反应体系利用循环气而无需外源气,在所述酶法反应进行的过程中对所述循环气冷凝并分离冷凝液。The method for producing biodiesel according to claim 1, wherein a short-chain alcohol is added during the enzymatic reaction, and the enzymatic reaction is carried out in an airlift reaction system, the gas The literate reaction system utilizes a recycle gas without an exogenous gas, and condenses and separates the condensate during the enzymatic reaction.
  5. 根据权利要求4所述的生物柴油的制备方法,其特征在于,所述酶法反应的反应温度为30~40℃,从气升式反应体系出来的循环气 通过抽气维持循环,抽气速度为1~5vvm,所述循环气的冷凝温度为-10~10℃。The method for preparing biodiesel according to claim 4, wherein the reaction temperature of the enzymatic reaction is 30 to 40 ° C, and the circulating gas from the airlift reaction system The circulation is maintained by suction, and the pumping speed is 1 to 5 vvm, and the circulating gas has a condensation temperature of -10 to 10 °C.
  6. 根据权利要求4所述的生物柴油的制备方法,其特征在于,在所述酶法反应进行的过程中,所述循环气经过冷凝并分离冷凝液后还通过吸水短链醇脱水。The method for producing biodiesel according to claim 4, characterized in that, in the course of the enzymatic reaction, the circulating gas is dehydrated by absorbing the short-chain alcohol after condensing and separating the condensate.
  7. 根据权利要求6所述的生物柴油的制备方法,其特征在于,所述吸水短链醇中的吸水短链醇质量浓度为95wt%以上,所述吸水短链醇的温度控制在0~25℃。The method for preparing a biodiesel according to claim 6, wherein the water-absorbing short-chain alcohol has a water-absorbing short-chain alcohol concentration of 95% by weight or more, and the water-absorbing short-chain alcohol has a temperature of 0 to 25 °C. .
  8. 根据权利要求1所述的生物柴油的制备方法,其特征在于,所述碱法反应中,反应温度控制为60~80℃,反应1~3小时,在反应结束后,温度控制为110~120℃,以保证短链醇和残留的水充分蒸发。The method for preparing a biodiesel according to claim 1, wherein in the alkali reaction, the reaction temperature is controlled to 60 to 80 ° C, and the reaction is carried out for 1 to 3 hours. After the reaction is completed, the temperature is controlled to 110 to 120. °C to ensure sufficient evaporation of short-chain alcohol and residual water.
  9. 根据权利要求1所述的生物柴油的制备方法,其特征在于,所述碱法反应中,所述碱性物质的滴加总量相当于每升所述第一产物中滴加0.001~0.02kg KOH,每升所述第一产物中滴加的短链醇的总量为20~250ml。The method for preparing biodiesel according to claim 1, wherein in the alkali reaction, the total amount of the alkaline substance added is equivalent to 0.001 to 0.02 kg per liter of the first product. KOH, the total amount of short-chain alcohol added per liter of the first product is 20 to 250 ml.
  10. 根据权利要求1所述的生物柴油的制备方法,其特征在于,对所述第二产物中含有的单链脂肪酸酯进行分离提纯的方法为:将第二产物静置分层,分离出下层甘油,上层含有单链脂肪酸酯的粗柴油产物经蒸馏后即可得生物柴油。 The method for preparing biodiesel according to claim 1, wherein the method for separating and purifying the single-chain fatty acid ester contained in the second product is: placing the second product in a layered manner, and separating the lower layer. Glycerin, the crude gas oil product containing the single-chain fatty acid ester in the upper layer is distilled to obtain biodiesel.
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