WO2017002266A1 - Article supporting system - Google Patents

Article supporting system Download PDF

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Publication number
WO2017002266A1
WO2017002266A1 PCT/JP2015/069184 JP2015069184W WO2017002266A1 WO 2017002266 A1 WO2017002266 A1 WO 2017002266A1 JP 2015069184 W JP2015069184 W JP 2015069184W WO 2017002266 A1 WO2017002266 A1 WO 2017002266A1
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WO
WIPO (PCT)
Prior art keywords
robot
article
mounting table
processing
gripping
Prior art date
Application number
PCT/JP2015/069184
Other languages
French (fr)
Japanese (ja)
Inventor
敏広 塘
Original Assignee
株式会社安川電機
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社安川電機 filed Critical 株式会社安川電機
Priority to JP2017525778A priority Critical patent/JPWO2017002266A1/en
Priority to PCT/JP2015/069184 priority patent/WO2017002266A1/en
Publication of WO2017002266A1 publication Critical patent/WO2017002266A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J19/00Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators

Definitions

  • the present invention relates to an article support system.
  • a robot is used to control the position or orientation of an article or to perform processing (processing or measurement) on an article.
  • the form of the article may vary, and the part of the article gripped by the robot There is also a problem that may not be uniform. Therefore, it may be possible to adopt a mode in which the robot grips the mounting table on which the article is mounted. In this case, the robot securely holds the article on the mounting table while the robot is holding the mounting table. There is a need to.
  • the present invention has been made in view of the above problems, and its purpose is to make it possible to securely fix an article to a mounting table when the robot is holding the mounting table, It is another object of the present invention to provide an article support system that can control the position or posture of a heavy article using a robot.
  • an article support system includes a gripping unit that grips a mounting table for an article, and controls the position or posture of the gripping unit that grips the mounting table.
  • a robot that controls the position or orientation; and an auxiliary mechanism that pulls the gripping portion upward, wherein the mounting table includes a holding mechanism that holds the article, and the gripping unit is A supply mechanism for supplying a power source of the holding mechanism is provided.
  • the gripper may include a rotation support mechanism for rotatably supporting the gripper that rotates around the tip axis of the robot.
  • the auxiliary mechanism may include a wire connected to the grip portion from above the grip portion, and pull the grip portion upward by winding up the wire.
  • the rotation support mechanism may include a bearing mechanism.
  • the wire may be connected to the grip portion via the bearing mechanism.
  • a monitoring unit that monitors the load status of the robot, and an adjustment unit that adjusts the magnitude of the force by which the auxiliary mechanism pulls the gripping portion upward based on the load status of the robot; May be provided.
  • the auxiliary mechanism may include a servomotor, and the gripper may be pulled upward using the servomotor.
  • the adjusting unit may adjust the magnitude of the force pulling the gripping unit upward by controlling the servo motor based on a load state of the gripping unit.
  • the robot includes a base portion, a turning base portion that is connected to the base portion so as to be turnable about a first axis, and a second that is substantially perpendicular to the first axis.
  • a first arm portion coupled to the turning base portion so as to be rotatable around an axis of the first arm portion, and a tip portion of the first arm portion rotatable around a third axis substantially parallel to the second axis.
  • a second arm portion to be connected.
  • the grip portion may be connected to a tip portion of the second arm portion.
  • the monitoring unit may monitor the load torque of the second axis of the robot and the load torque of the third axis of the robot.
  • the adjusting unit may control the servo motor so that a load torque of the second axis of the robot and a load torque of the third axis of the robot do not exceed a predetermined value. .
  • the auxiliary mechanism may include a wire connected to the grip portion from above the grip portion, and pull the grip portion upward by winding up the wire.
  • the auxiliary mechanism may further include a suspension unit that suspends the wire from above the gripping unit, and a moving mechanism that enables the suspension unit to move in the horizontal direction.
  • the holding mechanism may hold the article by hydraulic pressure.
  • the supply mechanism may supply hydraulic pressure to the holding mechanism of the mounting table.
  • a processing robot including a processing unit that performs processing on the article, and the processing robot is controlled so that the processing unit moves relative to the article, thereby controlling the article.
  • a control unit that controls the processing unit to perform the processing.
  • a first robot including a first gripping unit that grips the first side of the mounting table, and a first robot on the opposite side of the mounting table from the first side.
  • a second robot having a second gripping part for gripping the second side part, a first auxiliary mechanism for pulling the first gripping part upward, and a second robot for pulling the second gripping part upward
  • the position or posture of the article is controlled by controlling the position or posture of the first grip portion of the first robot and the position or posture of the second grip portion of the second robot. You may be made to do.
  • At least one of the first grip portion and the second grip portion may include the supply mechanism.
  • a processing robot including a processing unit that performs processing on the article, and the processing robot is controlled so that the processing unit moves relative to the article, thereby controlling the article.
  • a control unit that controls the processing unit to perform the processing.
  • the mounting table may include a third side portion that connects the first side portion and the second side portion.
  • the processing robot may be arranged to face the third side portion.
  • the mounting table on which the article is mounted may be transported from the first position to the second position.
  • the first robot and the second robot may be arranged so as to face each other at a position sandwiching the mounting table conveyed to the second position.
  • the processing robot is arranged at a position extending in a direction extending from the first position to the second position so as to face the mounting table conveyed to the second position. Also good.
  • the present invention it is possible to firmly fix an article to the mounting table while the robot is holding the mounting table, and to control the position or posture of the article heavier than the loadable weight of the robot. Can be performed.
  • FIG. 1 It is a perspective view which shows an example of the whole structure of the article
  • an example of an article support system according to an embodiment of the present invention will be described in detail with reference to the drawings.
  • one or more robots support an article to control the position or posture of the article, and one or more other robots perform processing on the article.
  • a system for performing (work) will be described.
  • processing on an article includes, for example, processing (welding, coating, etc.) or measurement (measurement of surface roughness) on the article.
  • a robot that supports an article and controls the position or posture of the article is referred to as a “support robot”, and a robot that performs processing on the article is referred to as a “processing robot”.
  • FIG. 1 is a perspective view showing an example of the overall configuration of the article support system according to the embodiment of the present invention
  • FIG. 2 is a front view showing an example of the overall configuration of the article support system according to the embodiment of the present invention. is there.
  • FIG. 3 is a block diagram of the article support system according to the embodiment of the present invention, and shows the relationship between each component. 1 and 2 illustrate a three-dimensional orthogonal coordinate system (XYZ coordinate system) including a Z-axis having a vertically upward direction as a positive direction for the sake of simplicity.
  • XYZ coordinate system three-dimensional orthogonal coordinate system
  • the article support system 1 includes a transfer line 4, a first support robot 10, a second support robot 20, and a first auxiliary mechanism 30. And a second auxiliary mechanism 40, a processing robot 50, and a mounting table 60.
  • the transport line 4 has an initial position P1 (first position) where the mounting table 60 on which the article 2 to be processed is mounted is installed. As will be described later, the mounting table 60 installed at the initial position P1 is transported by the first support robot 10 and the second support robot 20 to the processing position P2 (second position) where the processing on the article 2 is performed. Is done.
  • the mounting table 60 includes a holding mechanism 61 that holds the article 2.
  • the holding mechanism 61 holds the article 2 with a power source such as hydraulic pressure or pneumatic pressure.
  • a hydraulic clamping mechanism that clamps the article 2 using hydraulic pressure as a power source can be employed.
  • a holding mechanism having a strong holding force (clamping force) can be realized with a relatively small size.
  • a clamp mechanism that clamps the article 2 with another power source air pressure or the like
  • a mechanism other than the clamp mechanism may be employed as the holding mechanism 61.
  • the first support robot 10 and the second support robot 20 are robots for controlling the position or posture of the article 2. In general, the same robot is used as the first support robot 10 and the second support robot 20. Note that the first support robot 10 and the second support robot 20 may be different robots.
  • the first support robot 10 and the second support robot 20 are arranged so as to face each other at a position sandwiching the transfer line 4 therebetween. Specifically, the first support robot 10 and the second support robot 20 are arranged so as to face each other at a position sandwiching the mounting table 60 transported to a predetermined position. In the example shown in FIGS. 1 and 2, the first support robot 10 and the second support robot 20 are arranged at positions that sandwich the mounting table 60 that has been transported to the processing position P2.
  • the first support robot 10 faces a first side 62 that is a side portion of the mounting table 60 along the transport direction D of the mounting table 60, and the second support robot 20 is connected to the mounting table 60.
  • the second side portion 63 which is the side portion opposite to the first side portion 62, faces the second side portion 63.
  • the mounting table 60 Before the processing for the article 2 is performed, the mounting table 60 is located at the initial position P1 on the transport line 4. After the article 2 to be processed is placed on the mounting table 60, the mounting table 60 placed at the initial position P1 is gripped and lifted by the first support robot 10 and the second support robot 20, and the processing position is set. It is conveyed to P2.
  • first support robot 10 and the second support robot 20 control the position or posture of the mounting table 60 that has been transported to the processing position P ⁇ b> 2 according to the content of the processing that the processing robot 50 performs on the article 2. To do. In this way, the first support robot 10 and the second support robot 20 control the position or posture of the article 2 in accordance with the content of the process performed on the article 2 by the processing robot 50.
  • FIG. 4 is a diagram for explaining an example of the configuration of the first support robot 10 and the second support robot 20.
  • FIG. 4 shows the configuration of the first support robot 10
  • the second support robot 20 also has the same configuration as the first support robot 10.
  • a supply mechanism 19 which will be described later is omitted for easy explanation.
  • the first support robot 10 is a so-called multi-joint type (multi-axis) robot, and includes a base portion 11, a turning base portion 12, a first arm portion 13, and a second arm portion.
  • the arm part 14 and the holding part 15 are provided.
  • the base part 11 is a support base part fixed to a floor surface or the like.
  • the turning base portion 12 is connected to the base portion 11.
  • the first support robot 10 includes a servo motor for turning the turning base portion 12 around the S axis that is an axis corresponding to the normal direction of the surface to which the base portion 11 is fixed.
  • the base portion 12 is connected to the base portion 11 so as to be rotatable around the S axis (see arrow 100 in FIG. 4).
  • the surface to which the base part 11 is fixed is a floor surface or a surface substantially parallel to the floor surface
  • the S axis is an axis corresponding to the vertical direction.
  • the first arm portion 13 is connected to the turning base portion 12.
  • the first support robot 10 includes a servo motor for rotating the first arm unit 13 around the L axis, which is an axis substantially perpendicular to the S axis, and the first arm unit 13 includes the L axis. It connects with the turning base part 12 so that rotation is possible (refer arrow 101 of FIG. 4).
  • the second arm portion 14 is connected to the tip portion of the first arm portion 13.
  • the first support robot 10 includes a servo motor for rotating the second arm portion 14 around the U axis, which is an axis substantially parallel to the L axis (that is, an axis substantially perpendicular to the S axis).
  • the second arm portion 14 is connected to the distal end portion of the first arm portion 13 so as to be rotatable around the U axis (see arrow 102 in FIG. 4).
  • the first support robot 10 also includes a servo motor for twisting the tip of the second arm portion 14 around the R axis that is an axis corresponding to the extending direction (longitudinal direction) of the second arm portion 14.
  • the distal end of the second arm portion 14 is provided so as to be able to twist around the R axis (see arrow 103 in FIG. 4).
  • the grip 15 is connected to the tip of the second arm 14.
  • the first support robot 10 also includes a servo motor for rotating the gripping part 15 about the B axis, which is an axis substantially perpendicular to the extending direction (longitudinal direction) of the gripping part 15. It is connected to the tip of the second arm portion 14 so as to be rotatable around the B axis (see arrow 104 in FIG. 4).
  • the first support robot 10 includes a servo motor for twisting the gripping part 15 about the T axis that is an axis corresponding to the extending direction (longitudinal direction) of the gripping part 15. Is provided to be able to twist around the T-axis (see arrow 105 in FIG. 4).
  • the gripping part 15 is used for gripping the mounting table 60. As shown in FIGS. 1 and 2, the grip portion 15 (first grip portion) of the first support robot 10 is used to grip the first side portion 62 of the mounting table 60. On the other hand, the grip portion 25 (second grip portion) of the second support robot 20 is used to grip the second side portion 63 of the mounting table 60.
  • the grip portions 15 and 25 are related to the first auxiliary mechanism 30 and the second auxiliary mechanism 40, the grip portions 15 and 15 are described after the first auxiliary mechanism 30 and the second auxiliary mechanism 40 are described. The configuration of will be described again.
  • the processing robot 50 is a robot for processing the article 2.
  • the processing robot 50 is also a so-called multi-joint type (multi-axis) robot similar to the first support robot 10 and the like, and includes a processing unit 51 that performs processing on the article 2.
  • “Processing on the article 2” is, for example, processing (welding, application, etc.) or measurement (measurement of surface roughness) on the article, and the processing unit 51 is, for example, welding for welding the article 2 A coating unit that performs coating on the article 2, a measuring unit that performs measurement on the article 2, and the like.
  • the processing robot 50 is transported to a predetermined position at a position in the extension direction of the transport direction D of the mounting table 60 (in other words, the direction from the initial position P1 to the processing position P2, the extending direction of the transport line 4).
  • 60 is arranged to face 60. That is, the processing robot 50 is disposed so as to face the third side portion 64 of the mounting table 60.
  • the 3rd side part 64 is the conveyance direction D among the side parts (in other words, the side part which cross
  • the article support system 1 includes a robot controller 70 as shown in FIG.
  • the robot controller 70 includes a microprocessor and a memory.
  • the memory stores a program executed by the microprocessor and data used for controlling the robot.
  • the robot controller 70 controls the first support robot 10, the second support robot 20, and the processing robot 50 based on programs and data stored in the memory.
  • the robot controller 70 controls the first support robot 10 so that the grip portion 15 of the first support robot 10 grips the first side portion 62 of the mounting table 60, and the second support robot 20.
  • the second support robot 20 is controlled so that the grip portion 25 grips the second side portion 63 of the mounting table 60.
  • the robot controller 70 controls the position or posture of the gripping unit 15 by driving a servo motor included in the first support robot 10, and drives the servo motor included in the second support robot 20. Is used to control the position or posture of the grip portion 25.
  • the robot controller 70 controls the first support robot 10 and the second support robot 20 that have gripped the mounting table 60, and transports the mounting table 60 from the initial position P1 to the processing position P2. Further, the robot controller 70 controls the processing unit 51 to execute processing on the article 2 by controlling the processing robot 50 so that the processing unit 51 moves relative to the article 2. At this time, the robot controller 70 controls the first support robot 10 and the second support robot 20 to change the position or posture of the article 2 in accordance with the execution of the processing by the processing unit 51 of the processing robot 50. That is, the robot controller 70 controls the position or orientation of the gripping units 15 and 25 that grip the mounting table 60 in accordance with the execution of the processing by the processing unit 51 of the processing robot 50, thereby changing the position or posture of the article 2. Control.
  • the first auxiliary mechanism 30 is for assisting the support of the mounting table 60 by the first support robot 10.
  • the first auxiliary mechanism 30 pulls the grip 15 of the first support robot 10 that grips the mounting table 60 upward.
  • the first auxiliary mechanism 30 is realized by using a jib crane including a host 31 and a jib 32.
  • the jib 32 is provided with a hanging portion 33 for hanging the wire 35 and the hook 36.
  • the hanging part 33 is located above the grip part 15. For this reason, the wire 35 and the hook 36 are suspended from above the grip portion 15, and the wire 35 is connected to the grip portion 15 through the hook 36.
  • the suspension unit 33 includes a servo mechanism 34 for winding the wire 35.
  • the servo mechanism 34 includes a servo motor, and the wire 35 is wound up by the servo motor.
  • the first auxiliary mechanism 30 pulls the grip portion 15 upward by winding the wire 35 using the servo mechanism 34. By doing in this way, the 1st auxiliary mechanism 30 reduces the load of the 1st support robot 10 which grasps and supports the mounting base 60 (article 2).
  • the first auxiliary mechanism 30 includes a moving mechanism that can move the hanging portion 33 in the horizontal direction (X-axis direction). That is, the suspending portion 33 is movable along the jib 32, and the position of the suspending portion 33 can be adjusted according to a change in the position or posture of the grip portion 15. For this reason, even if the holding part 15 of the first support robot 10 moves, the support of the mounting table 60 by the first support robot can be assisted while the suspension part 33 moves in the horizontal direction. .
  • the second auxiliary mechanism 40 is for assisting the support of the mounting table 60 by the second support robot 20.
  • the second auxiliary mechanism 40 pulls the grip portion 25 of the second support robot 20 that grips the mounting table 60 upward.
  • the configuration of the second auxiliary mechanism 40 is the same as that of the first auxiliary mechanism 30. That is, the second auxiliary mechanism 40 includes a host 41, a jib 42, a suspension part 43, a servo mechanism 44, a wire 45, and a hook 46. These are the same as the host 31, jib 32, suspension part 33, servo mechanism 34, wire 35, and hook 36 of the first auxiliary mechanism 30.
  • the article support system 1 includes an auxiliary mechanism controller 80 as shown in FIG.
  • the auxiliary mechanism controller 80 includes a microprocessor and a memory.
  • the memory stores a program executed by the microprocessor and data used for controlling the first auxiliary mechanism 30 and the second auxiliary mechanism 40.
  • the auxiliary mechanism controller 80 controls the first auxiliary mechanism 30 and the second auxiliary mechanism 40 based on programs and data stored in the memory.
  • the auxiliary mechanism controller 80 includes a monitoring unit 81 and an adjustment unit 82 as functions.
  • the monitoring unit 81 and the adjustment unit 82 are realized by, for example, a microprocessor executing a program.
  • the monitoring unit 81 monitors the load status of the first support robot 10.
  • the adjusting unit 82 adjusts the magnitude of the force with which the first auxiliary mechanism 30 pulls the gripping unit 15 upward based on the load state of the first support robot 10. For example, the adjusting unit 82 controls the servo motor of the servo mechanism 34 based on the load state of the first support robot 10, thereby adjusting the magnitude of the force that pulls the grip unit 15 upward.
  • the monitoring unit 81 monitors the load torques of the L axis and the U axis of the first support robot 10. That is, the monitoring unit 81 includes a load torque of the servo motor for rotating the first arm unit 13 around the L axis, and a load torque of the servo motor for rotating the second arm unit 14 around the U axis. To monitor. The monitoring unit 81 may acquire these load torques via the robot controller 70 or may directly acquire them from the first support robot 10.
  • the adjusting unit 82 controls the servo motor of the servo mechanism 34 so that the load torques of the L axis and the U axis of the first support robot 10 do not exceed a predetermined value (for example, 100%). For example, when at least one of these load torques approaches a predetermined value, the adjusting unit 82 controls the servo motor of the servo mechanism 34 to increase the force that pulls the gripping unit 15 upward, thereby increasing these load torques. Is adjusted so as not to exceed a predetermined value.
  • a predetermined value for example, 100%
  • the monitoring unit 81 also monitors the load status of the second support robot 20.
  • the adjusting unit 82 also adjusts the magnitude of the force with which the second auxiliary mechanism 40 pulls the gripping unit 25 upward based on the load state of the second support robot 20.
  • an auxiliary mechanism controller that controls the second auxiliary mechanism 40 may be provided separately from the auxiliary mechanism controller that controls the first auxiliary mechanism 30.
  • first auxiliary mechanism 30 and the second auxiliary mechanism 40 may be realized by a mechanism other than the jib crane as shown in FIGS.
  • first auxiliary mechanism 30 and the second auxiliary mechanism 40 may be realized by a wall crane in which a jib is supported by a wall, or an overhead crane in which a suspension part is supported by a ceiling.
  • the suspension part is placed on the ceiling in both or one of the first direction (for example, the X-axis direction) and the second direction (for example, the Y-axis direction) orthogonal to the first direction. It may be movable.
  • FIG. 5 is a diagram for explaining the configuration of the gripping portions 15 and 25.
  • FIG. 5 shows the configuration of the gripping unit 15 of the first support robot 10
  • the gripping unit 25 of the second support robot 20 has the same configuration as the gripping unit 15.
  • the housing portion of the mounting table 60 is indicated by diagonal lines in order to clarify the distinction between the gripping unit 15 and the mounting table 60.
  • the grip portion 15 includes a rotation support mechanism 16.
  • the rotation support mechanism 16 supports the grip portion 15 that rotates about the tip axis of the first support robot 10 (that is, the tip axis of the grip portion 15: the T axis in FIG. 4) so that the first auxiliary mechanism 30 can rotate. It is a mechanism to do.
  • the rotation support mechanism 16 is realized using a bearing mechanism.
  • FIG. 5 shows a case where the rotation support mechanism 16 is realized using a bearing mechanism.
  • the bearing mechanism is attached to the grip 15 so that the grip 15 is inserted through the bearing of the bearing mechanism.
  • the hook 36 (wire 35) is connected to the grip portion 15 through a bearing mechanism.
  • the hook 36 (wire 35) is coupled to the gripping part 15 via the bearing mechanism, whereby the gripping part 15 of the first support robot 10 is connected to the first auxiliary mechanism 30 (wire 35 or hook 36). It is secured so that it can rotate around the T-axis without being affected (see arrow 105 in FIG. 5). That is, the first auxiliary mechanism 30 can support the grip portion 15 so as to be rotatable around the T-axis.
  • the grip portion 15 further includes a clamp mechanism 17 and a pin 18.
  • the mounting table 60 is gripped by the grip portion 15 by the clamp mechanism 17 and the pin 18.
  • the structure for the holding part 15 to hold the mounting table 60 is not limited to this, and various structures can be employed.
  • the gripping unit 15 includes a supply mechanism 19 for supplying a power source of the holding mechanism 61 of the mounting table 60 to the mounting table 60.
  • a pipe for supplying hydraulic pressure is included in the gripping unit 15 as the supply mechanism 19 as shown in FIG. Although omitted in FIG. 5, the pipe is connected to a hydraulic pressure source.
  • the mounting table 60 also includes a supply mechanism 66 for supplying a power source of the holding mechanism 61 to the holding mechanism 61.
  • the supply mechanism 19 on the gripping part 15 side and the supply mechanism 66 on the mounting table 60 side are provided so as to be connected when the mounting table 60 is gripped by the gripping part 15. For this reason, when the mounting table 60 is held by the holding unit 15, the supply mechanism 19 on the holding unit 15 side and the supply mechanism 66 on the mounting table 60 side are connected.
  • the power source of the holding mechanism 61 is hydraulic pressure, as shown in FIG. 5, the hydraulic pressure supplied from the grip portion 15 to the mounting table 60 is supplied to the holding mechanism 61 via the supply mechanism 66 and the hydraulic valve. Is done. Then, when the hydraulic pressure is supplied to the holding mechanism 61, the article 2 is securely fixed to the mounting table 60 by the holding mechanism 61.
  • the article support system 1 by providing the supply mechanisms 19, 29, etc., the article 2 moves relative to the placement table 60 as the placement table 60 is gripped by the gripping units 15, 25. Since it is securely held, the article 2 can be reliably fixed to the mounting table 60 when the first and second support robots 10 and 20 hold the mounting table 60.
  • the grip portions 15 and 25 that grip the mounting table 60 are assisted by the first auxiliary mechanism 30 and the second auxiliary mechanism 40, the first and second support robots 10. , 20 can be reduced. As a result, even if the weight of the article 2 is large, the position and posture of the article 2 can be changed to the first and second support robots 10 without increasing the size of the first and second support robots 10 and 20. , 20 can be controlled.
  • the processing robot 50 can perform processing on the article 2 while being controlled by the two support robots 10 and 20. Further, according to the article support system 1, the first and second support robots 10 and 20 and the processing robot 50 have the arrangement as shown in FIG. 1 and FIG. The processing robot 50 can stably perform the processing on the article 2 while the supporting robots 10 and 20 support the article 2 from both sides and control the position or posture thereof.
  • the article support system 1 includes a monitoring unit 81 and an adjustment unit 82, and particularly monitors the load torque of the L axis and the U axis so as not to exceed a predetermined value (for example, 100%), thereby minimizing the configuration.
  • a predetermined value for example, 100%
  • the first auxiliary mechanism 30 and the second auxiliary mechanism 40 include the servo mechanisms 34 and 44, so that the first auxiliary mechanism 30 and the second auxiliary mechanism 40 are gripping portions.
  • the magnitude of the force pulling 15 and 25 upward can be suitably adjusted.
  • the article support system 1 employs a “mechanism that assists the support of the mounting table by the robot by pulling the grip portion of the robot upward”, so that the position / The degree of freedom regarding attitude control is improved.
  • the shape of the article that can be dealt with by adopting an aspect in which the robot grasps the placing table on which the article is placed, instead of the aspect in which the robot directly grasps the article. The degree of freedom has also improved.
  • the present invention is not limited to the embodiment described above.
  • only one of the supply mechanism 19 provided in the holding unit 15 of the first support robot 10 and the supply mechanism 29 provided in the holding unit 25 of the second support robot 20 may be provided, and the other may be removed. Good.
  • the robot controller 70 and the auxiliary mechanism controller 80 may be realized integrally. That is, the robot controller 70 and the auxiliary mechanism controller 80 may be realized by a single microprocessor.
  • the mounting table 60 is supported by two supporting robots, but the mounting table 60 may be supported by one supporting robot, or three or more It may be supported by a support robot.

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  • Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)

Abstract

This article supporting system (1) is provided with a robot (10) and an assisting mechanism (30). The robot (10) is provided with a grip part (15) for gripping a placement base (60) for an article (2), and controls the position or orientation of the article (2) by controlling the position or orientation of the grip part (15) that grips the placement base (60). The assisting mechanism (30) pulls the grip part (15) upward. The placement base (60) is provided with a holding mechanism (61) for holding the article (2). The grip part (15) is provided with a supplying mechanism (19) for supplying a power source of the holding mechanism (61) to the placement base (60).

Description

物品支持システムArticle support system
 本発明は物品支持システムに関する。 The present invention relates to an article support system.
 近年、生産工程又は搬送工程等にロボットを用いることによって無人化又は省人化が図られている。例えば、物品の位置又は姿勢を制御するためや、物品に対する処理(加工又は計測等)を行うためにロボットが用いられている。 In recent years, unmanned or labor-saving has been achieved by using robots in production processes or transport processes. For example, a robot is used to control the position or orientation of an article or to perform processing (processing or measurement) on an article.
特開平9-1492号公報Japanese Patent Laid-Open No. 9-1492
 ロボットが物品を直接把持して物品の位置又は姿勢を制御する場合、物品の重量が大きい場合には、重量の大きい物品を直接把持して搬送を行うことが可能な、可搬重量の大きいロボットが必要となる。しかしながら、可搬重量の大きいロボットはサイズも大きくなるため、設備が大型化してしまうという課題がある。また、可搬重量の大きいロボットは一般的に高価であるため、費用が増大するという課題もある。そこで、ロボットが搬送する物品の重量を軽減するための装置を取り付けることが考えられる。また、ロボットが物品を直接把持するような態様では、ロボットによって把持される物品の部分が一様であることが望ましいが、物品の形態は様々な場合があり、ロボットによって把持される物品の部分が一様でない場合があるという課題もある。そこで、ロボットが、物品が載置された載置台を把持するような態様を採用することが考えられるが、この場合、ロボットが載置台を把持している際に物品を載置台に確実に固定する必要がある。 When a robot directly grips an article to control the position or orientation of the article, and the weight of the article is large, a robot with a large portable weight that can directly grasp and carry a heavy article Is required. However, since a robot having a large payload has a large size, there is a problem that the equipment becomes large. In addition, since a robot having a large payload is generally expensive, there is a problem that the cost increases. Therefore, it is conceivable to install a device for reducing the weight of the article conveyed by the robot. In an aspect in which the robot directly grips the article, it is desirable that the part of the article gripped by the robot is uniform. However, the form of the article may vary, and the part of the article gripped by the robot There is also a problem that may not be uniform. Therefore, it may be possible to adopt a mode in which the robot grips the mounting table on which the article is mounted. In this case, the robot securely holds the article on the mounting table while the robot is holding the mounting table. There is a need to.
 本発明は上記課題に鑑みてなされたものであって、その目的は、ロボットが載置台を把持している際に物品を載置台に確実に固定することを可能にし、ロボットの可搬重量よりも重い物品の位置又は姿勢の制御をロボットを用いて行うことが可能になる物品支持システムを提供することにある。 The present invention has been made in view of the above problems, and its purpose is to make it possible to securely fix an article to a mounting table when the robot is holding the mounting table, It is another object of the present invention to provide an article support system that can control the position or posture of a heavy article using a robot.
 上記課題を解決するために、本発明に係る物品支持システムは、物品の載置台を把持する把持部を備え、前記載置台を把持した前記把持部の位置又は姿勢を制御することによって前記物品の位置又は姿勢を制御するロボットと、前記把持部を上方に引っ張る補助機構と、を備え、前記載置台は、前記物品を保持する保持機構を備え、前記把持部は、前記載置台に対して前記保持機構の動力源を供給する供給機構を備える。 In order to solve the above-described problem, an article support system according to the present invention includes a gripping unit that grips a mounting table for an article, and controls the position or posture of the gripping unit that grips the mounting table. A robot that controls the position or orientation; and an auxiliary mechanism that pulls the gripping portion upward, wherein the mounting table includes a holding mechanism that holds the article, and the gripping unit is A supply mechanism for supplying a power source of the holding mechanism is provided.
 また本発明の一態様では、前記把持部は、前記ロボットの先端軸まわりに回転する前記把持部を前記補助機構が回転可能に支持するための回転支持機構を備えるようにしてもよい。 In one aspect of the present invention, the gripper may include a rotation support mechanism for rotatably supporting the gripper that rotates around the tip axis of the robot.
 また本発明の一態様では、前記補助機構は、前記把持部の上方から前記把持部と連結されるワイヤを備え、前記ワイヤを巻き上げることによって、前記把持部を上方に引っ張るようにしてもよい。前記回転支持機構はベアリング機構を含むようにしてもよい。前記ワイヤは前記ベアリング機構を介して前記把持部と連結されるようにしてもよい。 In one aspect of the present invention, the auxiliary mechanism may include a wire connected to the grip portion from above the grip portion, and pull the grip portion upward by winding up the wire. The rotation support mechanism may include a bearing mechanism. The wire may be connected to the grip portion via the bearing mechanism.
 また本発明の一態様では、前記ロボットの負荷状況を監視する監視部と、前記ロボットの負荷状況に基づいて、前記補助機構が前記把持部を上方に引っ張る力の大きさを調整する調整部と、を備えるようにしてもよい。 In one aspect of the present invention, a monitoring unit that monitors the load status of the robot, and an adjustment unit that adjusts the magnitude of the force by which the auxiliary mechanism pulls the gripping portion upward based on the load status of the robot; May be provided.
 また本発明の一態様では、前記補助機構はサーボモータを備え、前記サーボモータを用いて前記把持部を上方に引っ張るようにしてもよい。前記調整部は、前記把持部の負荷状況に基づいて前記サーボモータを制御することによって、前記把持部を上方に引っ張る力の大きさを調整するようにしてもよい。 In one aspect of the present invention, the auxiliary mechanism may include a servomotor, and the gripper may be pulled upward using the servomotor. The adjusting unit may adjust the magnitude of the force pulling the gripping unit upward by controlling the servo motor based on a load state of the gripping unit.
 また本発明の一態様では、前記ロボットは、基台部と、第1の軸まわりに旋回可能に前記基台部と連結される旋回ベース部と、前記第1の軸と略垂直な第2の軸まわりに回転可能に前記旋回ベース部と連結される第1のアーム部と、前記第2の軸と略平行な第3の軸まわりに回転可能に前記第1のアーム部の先端部と連結される第2のアーム部と、を備えるようにしてもよい。前記把持部は、前記第2のアーム部の先端部に連結されるようにしてもよい。 In one aspect of the present invention, the robot includes a base portion, a turning base portion that is connected to the base portion so as to be turnable about a first axis, and a second that is substantially perpendicular to the first axis. A first arm portion coupled to the turning base portion so as to be rotatable around an axis of the first arm portion, and a tip portion of the first arm portion rotatable around a third axis substantially parallel to the second axis. And a second arm portion to be connected. The grip portion may be connected to a tip portion of the second arm portion.
 また本発明の一態様では、前記監視部は、前記ロボットの前記第2の軸の負荷トルクと、前記ロボットの前記第3の軸の負荷トルクとを監視するようにしてもよい。前記調整部は、前記ロボットの前記第2の軸の負荷トルクと、前記ロボットの前記第3の軸の負荷トルクとが所定値を越えないように、前記サーボモータを制御するようにしてもよい。 In one aspect of the present invention, the monitoring unit may monitor the load torque of the second axis of the robot and the load torque of the third axis of the robot. The adjusting unit may control the servo motor so that a load torque of the second axis of the robot and a load torque of the third axis of the robot do not exceed a predetermined value. .
 また本発明の一態様では、前記補助機構は、前記把持部の上方から前記把持部と連結されるワイヤを備え、前記ワイヤを巻き上げることによって、前記把持部を上方に引っ張るようにしてもよい。前記補助機構は、前記把持部の上方から前記ワイヤを吊り下げる吊り下げ部と、前記吊り下げ部を水平方向に移動可能とする移動機構と、をさらに備えるようにしてもよい。 In one aspect of the present invention, the auxiliary mechanism may include a wire connected to the grip portion from above the grip portion, and pull the grip portion upward by winding up the wire. The auxiliary mechanism may further include a suspension unit that suspends the wire from above the gripping unit, and a moving mechanism that enables the suspension unit to move in the horizontal direction.
 また本発明の一態様では、前記保持機構は油圧によって前記物品を保持するようにしてもよい。前記供給機構は前記載置台の前記保持機構に油圧を供給するようにしてもよい。 In one embodiment of the present invention, the holding mechanism may hold the article by hydraulic pressure. The supply mechanism may supply hydraulic pressure to the holding mechanism of the mounting table.
 また本発明の一態様では、前記物品に対する処理を行う処理部を備える処理ロボットと、前記物品に対して相対的に前記処理部が移動するように前記処理ロボットを制御することによって、前記物品に対する前記処理を前記処理部が行うように制御する制御部と、を備えるようにしてもよい。 In one embodiment of the present invention, a processing robot including a processing unit that performs processing on the article, and the processing robot is controlled so that the processing unit moves relative to the article, thereby controlling the article. A control unit that controls the processing unit to perform the processing.
 また本発明の一態様では、前記載置台の第1の側部を把持する第1の把持部を備える第1のロボットと、前記載置台の、前記第1の側部とは反対側の第2の側部を把持する第2の把持部を備える第2のロボットと、前記第1の把持部を上方に引っ張る第1の補助機構と、前記第2の把持部を上方に引っ張る第2の補助機構と、を備えるようにしてもよい。前記第1のロボットの前記第1の把持部の位置又は姿勢と、前記第2のロボットの前記第2の把持部の位置又は姿勢とが制御されることによって、前記物品の位置又は姿勢が制御されるようにしてもよい。前記第1の把持部及び前記第2の把持部の少なくとも一方は前記供給機構を備えるようにしてもよい。 In one embodiment of the present invention, a first robot including a first gripping unit that grips the first side of the mounting table, and a first robot on the opposite side of the mounting table from the first side. A second robot having a second gripping part for gripping the second side part, a first auxiliary mechanism for pulling the first gripping part upward, and a second robot for pulling the second gripping part upward And an auxiliary mechanism. The position or posture of the article is controlled by controlling the position or posture of the first grip portion of the first robot and the position or posture of the second grip portion of the second robot. You may be made to do. At least one of the first grip portion and the second grip portion may include the supply mechanism.
 また本発明の一態様では、前記物品に対する処理を行う処理部を備える処理ロボットと、前記物品に対して相対的に前記処理部が移動するように前記処理ロボットを制御することによって、前記物品に対する前記処理を前記処理部が行うように制御する制御部と、を備えるようにしてもよい。前記載置台は、前記第1の側部と前記第2の側部とを連結する第3の側部を含むようにしてもよい。前記処理ロボットは、前記第3の側部と対向するように配置されるようにしてもよい。 In one embodiment of the present invention, a processing robot including a processing unit that performs processing on the article, and the processing robot is controlled so that the processing unit moves relative to the article, thereby controlling the article. A control unit that controls the processing unit to perform the processing. The mounting table may include a third side portion that connects the first side portion and the second side portion. The processing robot may be arranged to face the third side portion.
 また本発明の一態様では、前記物品が載置された前記載置台が第1の位置から第2の位置に搬送されるようにしてもよい。前記第1のロボットと前記第2のロボットとは、前記第2の位置まで搬送された前記載置台を間に挟むような位置に、互いに対向するように配置されるようにしてもよい。前記処理ロボットは、前記第1の位置から前記第2の位置への方向の延長方向にある位置に、前記第2の位置まで搬送された前記載置台と対向するように配置されるようにしてもよい。 In one aspect of the present invention, the mounting table on which the article is mounted may be transported from the first position to the second position. The first robot and the second robot may be arranged so as to face each other at a position sandwiching the mounting table conveyed to the second position. The processing robot is arranged at a position extending in a direction extending from the first position to the second position so as to face the mounting table conveyed to the second position. Also good.
 本発明によれば、ロボットが載置台を把持している際に物品を載置台にしっかりと固定することを可能にし、ロボットの可搬重量よりも重い物品の位置又は姿勢の制御をロボットを用いて行うことが可能になる。 According to the present invention, it is possible to firmly fix an article to the mounting table while the robot is holding the mounting table, and to control the position or posture of the article heavier than the loadable weight of the robot. Can be performed.
本発明の実施形態に係る物品支持システムの全体構成の一例を示す斜視図である。It is a perspective view which shows an example of the whole structure of the article | item support system which concerns on embodiment of this invention. 本発明の実施形態に係る物品支持システムの全体構成の一例を示す正面図である。It is a front view which shows an example of the whole structure of the article | item support system which concerns on embodiment of this invention. 物品支持システムのブロック図である。It is a block diagram of an article support system. 支持ロボットについて説明するための図である。It is a figure for demonstrating a support robot. 支持ロボットの把持部と載置台とについて説明するための図である。It is a figure for demonstrating the holding part and mounting base of a support robot.
 以下、本発明の実施形態に係る物品支持システムの例について図面に基づき詳細に説明する。以下では、本発明の実施形態に係る物品支持システムの一例として、一又は複数のロボットが物品を支持して物品の位置又は姿勢を制御し、かつ、一又は複数の他のロボットが物品に対する処理(作業)を行うようなシステムについて説明する。 Hereinafter, an example of an article support system according to an embodiment of the present invention will be described in detail with reference to the drawings. In the following, as an example of an article support system according to an embodiment of the present invention, one or more robots support an article to control the position or posture of the article, and one or more other robots perform processing on the article. A system for performing (work) will be described.
 なお、「物品に対する処理」には、例えば、物品に対する加工(溶接、塗布等)又は計測(表面の粗さの計測)等が含まれる。また、以下では、物品を支持して物品の位置又は姿勢を制御するロボットを「支持ロボット」と記載し、物品に対する処理を行うロボットを「処理ロボット」と記載する。 It should be noted that “processing on an article” includes, for example, processing (welding, coating, etc.) or measurement (measurement of surface roughness) on the article. In the following, a robot that supports an article and controls the position or posture of the article is referred to as a “support robot”, and a robot that performs processing on the article is referred to as a “processing robot”.
 図1は、本発明の実施形態に係る物品支持システムの全体構成の一例を示す斜視図であり、図2は、本発明の実施形態に係る物品支持システムの全体構成の一例を示す正面図である。また図3は、本発明の実施形態に係る物品支持システムのブロック図であり、各構成要素間の関係を示す。なお、図1,図2では、説明の簡便のため、鉛直上向き方向を正方向とするZ軸を含む3次元の直交座標系(XYZ座標系)を図示している。 FIG. 1 is a perspective view showing an example of the overall configuration of the article support system according to the embodiment of the present invention, and FIG. 2 is a front view showing an example of the overall configuration of the article support system according to the embodiment of the present invention. is there. FIG. 3 is a block diagram of the article support system according to the embodiment of the present invention, and shows the relationship between each component. 1 and 2 illustrate a three-dimensional orthogonal coordinate system (XYZ coordinate system) including a Z-axis having a vertically upward direction as a positive direction for the sake of simplicity.
 図1~図3に示すように、本発明の実施形態に係る物品支持システム1は、搬送ライン4と、第1の支持ロボット10と、第2の支持ロボット20と、第1の補助機構30と、第2の補助機構40と、処理ロボット50と、載置台60とを備える。 As shown in FIGS. 1 to 3, the article support system 1 according to the embodiment of the present invention includes a transfer line 4, a first support robot 10, a second support robot 20, and a first auxiliary mechanism 30. And a second auxiliary mechanism 40, a processing robot 50, and a mounting table 60.
 搬送ライン4は、処理対象の物品2が載置された載置台60が設置される初期位置P1(第1の位置)を有する。後述するように、初期位置P1に設置された載置台60は、物品2に対する処理が行われる処理位置P2(第2の位置)まで、第1の支持ロボット10及び第2の支持ロボット20によって搬送される。 The transport line 4 has an initial position P1 (first position) where the mounting table 60 on which the article 2 to be processed is mounted is installed. As will be described later, the mounting table 60 installed at the initial position P1 is transported by the first support robot 10 and the second support robot 20 to the processing position P2 (second position) where the processing on the article 2 is performed. Is done.
 図2,図3に示すように、載置台60は、物品2を保持する保持機構61を備える。保持機構61は、油圧又は空気圧等の動力源によって物品2を保持する。例えば、保持機構61としては、油圧を動力源として物品2をクランプする油圧クランプ機構を採用することができる。油圧クランプ機構を採用することによって、保持力(クランプ力)の強い保持機構を比較的小さいサイズで実現することができる。なお、油圧クランプ機構の代わりに、他の動力源(空気圧等)によって物品2をクランプするクランプ機構を保持機構61として採用するようにしてもよい。または、クランプ機構以外の機構を保持機構61として採用するようにしてもよい。 2 and 3, the mounting table 60 includes a holding mechanism 61 that holds the article 2. The holding mechanism 61 holds the article 2 with a power source such as hydraulic pressure or pneumatic pressure. For example, as the holding mechanism 61, a hydraulic clamping mechanism that clamps the article 2 using hydraulic pressure as a power source can be employed. By adopting the hydraulic clamp mechanism, a holding mechanism having a strong holding force (clamping force) can be realized with a relatively small size. Instead of the hydraulic clamp mechanism, a clamp mechanism that clamps the article 2 with another power source (air pressure or the like) may be adopted as the holding mechanism 61. Alternatively, a mechanism other than the clamp mechanism may be employed as the holding mechanism 61.
 第1の支持ロボット10及び第2の支持ロボット20は、物品2の位置又は姿勢を制御するためのロボットである。一般的に、第1の支持ロボット10と第2の支持ロボット20としては同一のロボットが用いられる。なお、第1の支持ロボット10と第2の支持ロボット20とは互いに異なるロボットであってもよい。 The first support robot 10 and the second support robot 20 are robots for controlling the position or posture of the article 2. In general, the same robot is used as the first support robot 10 and the second support robot 20. Note that the first support robot 10 and the second support robot 20 may be different robots.
 第1の支持ロボット10と第2の支持ロボット20とは、搬送ライン4を間に挟むような位置に、互いに対向するように配置される。具体的には、第1の支持ロボット10と第2の支持ロボット20とは、所定位置まで搬送された載置台60を間に挟むような位置に、互いに対向するように配置される。図1,図2に示す例では、第1の支持ロボット10と第2の支持ロボット20とが、処理位置P2まで搬送された載置台60を間を挟むような位置に配置されている。第1の支持ロボット10は、載置台60の搬送方向Dに沿った載置台60の側部である第1の側部62と対向しており、第2の支持ロボット20は、載置台60の、第1の側部62とは反対側の側部である第2の側部63と対向している。 The first support robot 10 and the second support robot 20 are arranged so as to face each other at a position sandwiching the transfer line 4 therebetween. Specifically, the first support robot 10 and the second support robot 20 are arranged so as to face each other at a position sandwiching the mounting table 60 transported to a predetermined position. In the example shown in FIGS. 1 and 2, the first support robot 10 and the second support robot 20 are arranged at positions that sandwich the mounting table 60 that has been transported to the processing position P2. The first support robot 10 faces a first side 62 that is a side portion of the mounting table 60 along the transport direction D of the mounting table 60, and the second support robot 20 is connected to the mounting table 60. The second side portion 63, which is the side portion opposite to the first side portion 62, faces the second side portion 63.
 物品2に対する処理が行われる前、載置台60は搬送ライン4上の初期位置P1に位置している。処理対象の物品2が載置台60上に設置された後、初期位置P1に置かれた載置台60は第1の支持ロボット10及び第2の支持ロボット20によって把持されて、持ち上げられ、処理位置P2まで搬送される。 Before the processing for the article 2 is performed, the mounting table 60 is located at the initial position P1 on the transport line 4. After the article 2 to be processed is placed on the mounting table 60, the mounting table 60 placed at the initial position P1 is gripped and lifted by the first support robot 10 and the second support robot 20, and the processing position is set. It is conveyed to P2.
 また、第1の支持ロボット10及び第2の支持ロボット20は、処理位置P2まで搬送された載置台60の位置又は姿勢を、処理ロボット50が物品2に対して行う処理の内容に合わせて制御する。このようにして、第1の支持ロボット10及び第2の支持ロボット20は、処理ロボット50が物品2に対して行う処理の内容に合わせて、物品2の位置又は姿勢を制御する。 In addition, the first support robot 10 and the second support robot 20 control the position or posture of the mounting table 60 that has been transported to the processing position P <b> 2 according to the content of the processing that the processing robot 50 performs on the article 2. To do. In this way, the first support robot 10 and the second support robot 20 control the position or posture of the article 2 in accordance with the content of the process performed on the article 2 by the processing robot 50.
 なお、以上のように初期位置P1と処理位置P2とを分けることによって、載置台60に物品2を設置する際の作業性を向上させることが可能になる。また、初期位置P1と処理位置P2との間の距離をある程度設けることによって、第1の支持ロボット10及び第2の支持ロボット20の動作の自由度、安全性を向上させることが可能になる。さらに、初期位置P1と処理位置P2とを分けることによって、物品に対する処理が処理位置P2において第1の支持ロボット10、第2の支持ロボット20、処理ロボット50によって行われている間において、初期位置P1において次の処理対象の物品の準備を行うことが可能になり、その結果、連続的な処理が可能になる。なお、作業性やロボットの動作等に特段の事情がなければ、初期位置P1及び処理位置P2はどのような態様としてもよい。 In addition, it becomes possible to improve workability | operativity at the time of installing the articles | goods 2 in the mounting base 60 by dividing the initial position P1 and the processing position P2 as mentioned above. In addition, by providing a certain distance between the initial position P1 and the processing position P2, it is possible to improve the degree of freedom of operation and the safety of the first support robot 10 and the second support robot 20. Further, by dividing the initial position P1 and the processing position P2, the initial position can be obtained while the processing on the article is performed by the first support robot 10, the second support robot 20, and the processing robot 50 at the processing position P2. In P1, it becomes possible to prepare an article to be processed next, and as a result, continuous processing becomes possible. Note that the initial position P1 and the processing position P2 may be in any form unless there are special circumstances in workability, robot operation, or the like.
 図4は、第1の支持ロボット10や第2の支持ロボット20の構成の一例について説明するための図である。なお、図4では第1の支持ロボット10の構成について示しているが、第2の支持ロボット20も第1の支持ロボット10と同様の構成を備える。また、図4では説明の簡便のため、後述の供給機構19について省略している。 FIG. 4 is a diagram for explaining an example of the configuration of the first support robot 10 and the second support robot 20. Although FIG. 4 shows the configuration of the first support robot 10, the second support robot 20 also has the same configuration as the first support robot 10. Further, in FIG. 4, a supply mechanism 19 which will be described later is omitted for easy explanation.
 図4に示すように、第1の支持ロボット10はいわゆる多関節型(多軸)のロボットであり、基台部11と、旋回ベース部12と、第1のアーム部13と、第2のアーム部14と、把持部15とを備える。 As shown in FIG. 4, the first support robot 10 is a so-called multi-joint type (multi-axis) robot, and includes a base portion 11, a turning base portion 12, a first arm portion 13, and a second arm portion. The arm part 14 and the holding part 15 are provided.
 基台部11は、床面等に固定される支持ベース部である。旋回ベース部12は基台部11と連結される。第1の支持ロボット10には、基台部11が固定される面の法線方向に対応する軸であるS軸まわりに旋回ベース部12を旋回させるためのサーボモータが含まれており、旋回ベース部12はS軸まわりに旋回可能に基台部11と連結される(図4の矢印100参照)。なお、基台部11が固定される面が床面又は床面と略平行な面である場合、S軸は鉛直方向に対応する軸となる。 The base part 11 is a support base part fixed to a floor surface or the like. The turning base portion 12 is connected to the base portion 11. The first support robot 10 includes a servo motor for turning the turning base portion 12 around the S axis that is an axis corresponding to the normal direction of the surface to which the base portion 11 is fixed. The base portion 12 is connected to the base portion 11 so as to be rotatable around the S axis (see arrow 100 in FIG. 4). In addition, when the surface to which the base part 11 is fixed is a floor surface or a surface substantially parallel to the floor surface, the S axis is an axis corresponding to the vertical direction.
 第1のアーム部13は旋回ベース部12と連結される。第1の支持ロボット10には、S軸と略垂直な軸であるL軸まわりに第1のアーム部13を回転させるためのサーボモータが含まれており、第1のアーム部13はL軸まわりに回転可能に旋回ベース部12と連結される(図4の矢印101参照)。 The first arm portion 13 is connected to the turning base portion 12. The first support robot 10 includes a servo motor for rotating the first arm unit 13 around the L axis, which is an axis substantially perpendicular to the S axis, and the first arm unit 13 includes the L axis. It connects with the turning base part 12 so that rotation is possible (refer arrow 101 of FIG. 4).
 第2のアーム部14は第1のアーム部13の先端部と連結される。第1の支持ロボット10には、L軸と略平行な軸(すなわちS軸と略垂直な軸)であるU軸まわりに第2のアーム部14を回転させるためのサーボモータが含まれており、第2のアーム部14はU軸まわりに回転可能に第1のアーム部13の先端部と連結される(図4の矢印102参照)。 The second arm portion 14 is connected to the tip portion of the first arm portion 13. The first support robot 10 includes a servo motor for rotating the second arm portion 14 around the U axis, which is an axis substantially parallel to the L axis (that is, an axis substantially perpendicular to the S axis). The second arm portion 14 is connected to the distal end portion of the first arm portion 13 so as to be rotatable around the U axis (see arrow 102 in FIG. 4).
 また、第1の支持ロボット10には、第2のアーム部14の延伸方向(長手方向)に対応する軸であるR軸まわりに第2のアーム部14の先端を捻転するためのサーボモータも内蔵されており、第2のアーム部14の先端はR軸まわりに捻転可能に設けられている(図4の矢印103参照)。 The first support robot 10 also includes a servo motor for twisting the tip of the second arm portion 14 around the R axis that is an axis corresponding to the extending direction (longitudinal direction) of the second arm portion 14. The distal end of the second arm portion 14 is provided so as to be able to twist around the R axis (see arrow 103 in FIG. 4).
 把持部15は第2のアーム部14の先端部と連結される。第1の支持ロボット10には、把持部15の延伸方向(長手方向)と略垂直な軸であるB軸まわりに把持部15を回転させるためのサーボモータも含まれており、把持部15はB軸まわりに回転可能に第2のアーム部14の先端部と連結される(図4の矢印104参照)。 The grip 15 is connected to the tip of the second arm 14. The first support robot 10 also includes a servo motor for rotating the gripping part 15 about the B axis, which is an axis substantially perpendicular to the extending direction (longitudinal direction) of the gripping part 15. It is connected to the tip of the second arm portion 14 so as to be rotatable around the B axis (see arrow 104 in FIG. 4).
 また、第1の支持ロボット10には、把持部15の延伸方向(長手方向)に対応する軸であるT軸まわりに把持部15を捻転させるためのサーボモータが含まれており、把持部15はT軸まわりに捻転可能に設けられている(図4の矢印105参照)。 Further, the first support robot 10 includes a servo motor for twisting the gripping part 15 about the T axis that is an axis corresponding to the extending direction (longitudinal direction) of the gripping part 15. Is provided to be able to twist around the T-axis (see arrow 105 in FIG. 4).
 把持部15は載置台60を把持するために用いられる。図1,図2に示すように、第1の支持ロボット10の把持部15(第1の把持部)は、載置台60の第1の側部62を把持するために用いられる。一方、第2の支持ロボット20の把持部25(第2の把持部)は、載置台60の第2の側部63を把持するために用いられる。 The gripping part 15 is used for gripping the mounting table 60. As shown in FIGS. 1 and 2, the grip portion 15 (first grip portion) of the first support robot 10 is used to grip the first side portion 62 of the mounting table 60. On the other hand, the grip portion 25 (second grip portion) of the second support robot 20 is used to grip the second side portion 63 of the mounting table 60.
 なお、把持部15,25の構成の詳細については後述する(図5参照)。把持部15,25は、第1の補助機構30や第2の補助機構40に関連しているため、第1の補助機構30や第2の補助機構40を説明した後で把持部15,15の構成について改めて説明する。 The details of the configuration of the gripping portions 15 and 25 will be described later (see FIG. 5). Since the grip portions 15 and 25 are related to the first auxiliary mechanism 30 and the second auxiliary mechanism 40, the grip portions 15 and 15 are described after the first auxiliary mechanism 30 and the second auxiliary mechanism 40 are described. The configuration of will be described again.
 処理ロボット50は、物品2に対する処理を行うためのロボットである。処理ロボット50も、第1の支持ロボット10等と同様に、いわゆる多関節型(多軸)のロボットであり、物品2に対する処理を行う処理部51を備える。「物品2に対する処理」とは、例えば、物品に対する加工(溶接、塗布等)又は計測(表面の粗さの計測)等であり、処理部51は、例えば、物品2に対して溶接を行う溶接部、物品2に対して塗布を行う塗布部、又は、物品2に対して計測を行う計測部等である。 The processing robot 50 is a robot for processing the article 2. The processing robot 50 is also a so-called multi-joint type (multi-axis) robot similar to the first support robot 10 and the like, and includes a processing unit 51 that performs processing on the article 2. “Processing on the article 2” is, for example, processing (welding, application, etc.) or measurement (measurement of surface roughness) on the article, and the processing unit 51 is, for example, welding for welding the article 2 A coating unit that performs coating on the article 2, a measuring unit that performs measurement on the article 2, and the like.
 処理ロボット50は、載置台60の搬送方向D(言い換えれば、初期位置P1から処理位置P2への方向、搬送ライン4の延伸方向)の延長方向にある位置に、所定位置まで搬送された載置台60と対向するように配置される。すなわち、処理ロボット50は、載置台60の第3の側部64と対向するように配置される。なお、第3の側部64は、第1の側部62と第2の側部63とを連結する側部(言い換えれば、搬送方向Dと交差する側部)のうちの、搬送方向Dに向かって奥側の側部であり、図1,図2に示す第4の側部65とは反対側の側部である。 The processing robot 50 is transported to a predetermined position at a position in the extension direction of the transport direction D of the mounting table 60 (in other words, the direction from the initial position P1 to the processing position P2, the extending direction of the transport line 4). 60 is arranged to face 60. That is, the processing robot 50 is disposed so as to face the third side portion 64 of the mounting table 60. In addition, the 3rd side part 64 is the conveyance direction D among the side parts (in other words, the side part which cross | intersects the conveyance direction D) which connects the 1st side part 62 and the 2nd side part 63. It is a side part on the far side, and is a side part opposite to the fourth side part 65 shown in FIGS.
 図1,図2では省略しているが、図3に示すように、物品支持システム1はロボットコントローラ70を備える。ロボットコントローラ70はマイクロプロセッサとメモリとを備える。メモリには、マイクロプロセッサが実行するプログラムや、ロボットの制御に使用されるデータが格納される。 Although omitted in FIGS. 1 and 2, the article support system 1 includes a robot controller 70 as shown in FIG. The robot controller 70 includes a microprocessor and a memory. The memory stores a program executed by the microprocessor and data used for controlling the robot.
 ロボットコントローラ70は、メモリに格納されたプログラムやデータに基づいて、第1の支持ロボット10、第2の支持ロボット20、及び処理ロボット50に対する制御を行う。 The robot controller 70 controls the first support robot 10, the second support robot 20, and the processing robot 50 based on programs and data stored in the memory.
 例えば、ロボットコントローラ70は、第1の支持ロボット10の把持部15が載置台60の第1の側部62を把持するように第1の支持ロボット10を制御し、第2の支持ロボット20の把持部25が載置台60の第2の側部63を把持するように第2の支持ロボット20を制御する。なお、ロボットコントローラ70は、第1の支持ロボット10に含まれるサーボモータを駆動することによって把持部15の位置又は姿勢等を制御し、第2の支持ロボット20に含まれるサーボモータを駆動することによって把持部25の位置又は姿勢等を制御する。 For example, the robot controller 70 controls the first support robot 10 so that the grip portion 15 of the first support robot 10 grips the first side portion 62 of the mounting table 60, and the second support robot 20. The second support robot 20 is controlled so that the grip portion 25 grips the second side portion 63 of the mounting table 60. The robot controller 70 controls the position or posture of the gripping unit 15 by driving a servo motor included in the first support robot 10, and drives the servo motor included in the second support robot 20. Is used to control the position or posture of the grip portion 25.
 また、ロボットコントローラ70は、載置台60を把持した第1の支持ロボット10及び第2の支持ロボット20を制御して、載置台60を初期位置P1から処理位置P2まで搬送する。さらに、ロボットコントローラ70は、物品2に対して相対的に処理部51が移動するように処理ロボット50を制御することによって、物品2に対する処理を処理部51が実行するように制御する。この際、ロボットコントローラ70は、処理ロボット50の処理部51による処理の実行に合わせて物品2の位置又は姿勢を変えるべく、第1の支持ロボット10と第2の支持ロボット20とを制御する。すなわち、ロボットコントローラ70は、処理ロボット50の処理部51による処理の実行に合わせて、載置台60を把持する把持部15,25の位置又は姿勢を制御することによって、物品2の位置又は姿勢を制御する。 Also, the robot controller 70 controls the first support robot 10 and the second support robot 20 that have gripped the mounting table 60, and transports the mounting table 60 from the initial position P1 to the processing position P2. Further, the robot controller 70 controls the processing unit 51 to execute processing on the article 2 by controlling the processing robot 50 so that the processing unit 51 moves relative to the article 2. At this time, the robot controller 70 controls the first support robot 10 and the second support robot 20 to change the position or posture of the article 2 in accordance with the execution of the processing by the processing unit 51 of the processing robot 50. That is, the robot controller 70 controls the position or orientation of the gripping units 15 and 25 that grip the mounting table 60 in accordance with the execution of the processing by the processing unit 51 of the processing robot 50, thereby changing the position or posture of the article 2. Control.
 第1の補助機構30は、第1の支持ロボット10による載置台60の支持を補助するためのものである。第1の補助機構30は、載置台60を把持する第1の支持ロボット10の把持部15を上方に引っ張る。 The first auxiliary mechanism 30 is for assisting the support of the mounting table 60 by the first support robot 10. The first auxiliary mechanism 30 pulls the grip 15 of the first support robot 10 that grips the mounting table 60 upward.
 図2に示すように、本実施形態では、ホスト31とジブ32とを備えるジブクレーンを用いて、第1の補助機構30が実現されている。 As shown in FIG. 2, in the present embodiment, the first auxiliary mechanism 30 is realized by using a jib crane including a host 31 and a jib 32.
 ジブ32には、ワイヤ35及びフック36を吊り下げる吊り下げ部33が設けられる。吊り下げ部33は把持部15の上方に位置する。このため、ワイヤ35及びフック36は把持部15の上方から吊り下がり、ワイヤ35はフック36を介して把持部15と連結される。 The jib 32 is provided with a hanging portion 33 for hanging the wire 35 and the hook 36. The hanging part 33 is located above the grip part 15. For this reason, the wire 35 and the hook 36 are suspended from above the grip portion 15, and the wire 35 is connected to the grip portion 15 through the hook 36.
 吊り下げ部33は、ワイヤ35を巻き上げるためのサーボ機構34を備える。サーボ機構34はサーボモータを備えており、サーボモータによってワイヤ35を巻き上げる。 The suspension unit 33 includes a servo mechanism 34 for winding the wire 35. The servo mechanism 34 includes a servo motor, and the wire 35 is wound up by the servo motor.
 第1の補助機構30はサーボ機構34を用いてワイヤ35を巻き上げることによって、把持部15を上方に引っ張る。このようにすることによって、第1の補助機構30は、載置台60(物品2)を把持して支持する第1の支持ロボット10の負荷を軽減する。 The first auxiliary mechanism 30 pulls the grip portion 15 upward by winding the wire 35 using the servo mechanism 34. By doing in this way, the 1st auxiliary mechanism 30 reduces the load of the 1st support robot 10 which grasps and supports the mounting base 60 (article 2).
 なお、第1の補助機構30は、吊り下げ部33を水平方向(X軸方向)に移動可能な移動機構を備える。すなわち、吊り下げ部33はジブ32に沿って移動可能であり、把持部15の位置又は姿勢の変化に応じて、吊り下げ部33の位置を調整可能になっている。このため、第1の支持ロボット10の把持部15が移動したとしても、吊り下げ部33が水平方向に移動しながら、第1の支持ロボットによる載置台60の支持を補助できるようになっている。 The first auxiliary mechanism 30 includes a moving mechanism that can move the hanging portion 33 in the horizontal direction (X-axis direction). That is, the suspending portion 33 is movable along the jib 32, and the position of the suspending portion 33 can be adjusted according to a change in the position or posture of the grip portion 15. For this reason, even if the holding part 15 of the first support robot 10 moves, the support of the mounting table 60 by the first support robot can be assisted while the suspension part 33 moves in the horizontal direction. .
 同様に、第2の補助機構40は、第2の支持ロボット20による載置台60の支持を補助するためのものである。第2の補助機構40は、載置台60を把持する第2の支持ロボット20の把持部25を上方に引っ張る。 Similarly, the second auxiliary mechanism 40 is for assisting the support of the mounting table 60 by the second support robot 20. The second auxiliary mechanism 40 pulls the grip portion 25 of the second support robot 20 that grips the mounting table 60 upward.
 第2の補助機構40の構成は第1の補助機構30と同様である。すなわち、第2の補助機構40は、ホスト41と、ジブ42と、吊り下げ部43と、サーボ機構44と、ワイヤ45と、フック46とを備える。これらは、第1の補助機構30のホスト31、ジブ32、吊り下げ部33、サーボ機構34、ワイヤ35、及びフック36と同様である。 The configuration of the second auxiliary mechanism 40 is the same as that of the first auxiliary mechanism 30. That is, the second auxiliary mechanism 40 includes a host 41, a jib 42, a suspension part 43, a servo mechanism 44, a wire 45, and a hook 46. These are the same as the host 31, jib 32, suspension part 33, servo mechanism 34, wire 35, and hook 36 of the first auxiliary mechanism 30.
 図1,図2では省略しているが、図3に示すように、物品支持システム1は補助機構コントローラ80を備える。補助機構コントローラ80はマイクロプロセッサとメモリとを備える。メモリには、マイクロプロセッサが実行するプログラムや、第1の補助機構30及び第2の補助機構40の制御に使用されるデータが格納される。 Although omitted in FIGS. 1 and 2, the article support system 1 includes an auxiliary mechanism controller 80 as shown in FIG. The auxiliary mechanism controller 80 includes a microprocessor and a memory. The memory stores a program executed by the microprocessor and data used for controlling the first auxiliary mechanism 30 and the second auxiliary mechanism 40.
 補助機構コントローラ80は、メモリに格納されたプログラムやデータに基づいて、第1の補助機構30及び第2の補助機構40を制御する。補助機構コントローラ80は機能として監視部81と調整部82とを含む。これらの監視部81及び調整部82は、例えばマイクロプロセッサがプログラムを実行することによって実現される。 The auxiliary mechanism controller 80 controls the first auxiliary mechanism 30 and the second auxiliary mechanism 40 based on programs and data stored in the memory. The auxiliary mechanism controller 80 includes a monitoring unit 81 and an adjustment unit 82 as functions. The monitoring unit 81 and the adjustment unit 82 are realized by, for example, a microprocessor executing a program.
 監視部81は第1の支持ロボット10の負荷状況を監視する。調整部82は、第1の支持ロボット10の負荷状況に基づいて、第1の補助機構30が把持部15を上方に引っ張る力の大きさを調整する。例えば、調整部82は、第1の支持ロボット10の負荷状況に基づいて、サーボ機構34のサーボモータを制御することによって、把持部15を上方に引っ張る力の大きさを調整する。 The monitoring unit 81 monitors the load status of the first support robot 10. The adjusting unit 82 adjusts the magnitude of the force with which the first auxiliary mechanism 30 pulls the gripping unit 15 upward based on the load state of the first support robot 10. For example, the adjusting unit 82 controls the servo motor of the servo mechanism 34 based on the load state of the first support robot 10, thereby adjusting the magnitude of the force that pulls the grip unit 15 upward.
 具体的には、例えば、監視部81は、第1の支持ロボット10のL軸及びU軸のそれぞれの負荷トルクを監視する。すなわち、監視部81は、第1のアーム部13をL軸まわりに回転させるためのサーボモータの負荷トルクと、第2のアーム部14をU軸まわりに回転させるためのサーボモータの負荷トルクとを監視する。なお、監視部81は、これらの負荷トルクをロボットコントローラ70経由で取得するようにしてもよいし、第1の支持ロボット10から直接取得するようにしてもよい。 Specifically, for example, the monitoring unit 81 monitors the load torques of the L axis and the U axis of the first support robot 10. That is, the monitoring unit 81 includes a load torque of the servo motor for rotating the first arm unit 13 around the L axis, and a load torque of the servo motor for rotating the second arm unit 14 around the U axis. To monitor. The monitoring unit 81 may acquire these load torques via the robot controller 70 or may directly acquire them from the first support robot 10.
 調整部82は、第1の支持ロボット10のL軸及びU軸のそれぞれの負荷トルクが所定値(例えば100%)を越えることがないように、サーボ機構34のサーボモータを制御する。例えば、これらの負荷トルクの少なくとも一方が所定値に近づいたら、調整部82は、サーボ機構34のサーボモータを制御して、把持部15を上方に引っ張る力を大きくすることによって、これらの負荷トルクが所定値を越えないように調整する。 The adjusting unit 82 controls the servo motor of the servo mechanism 34 so that the load torques of the L axis and the U axis of the first support robot 10 do not exceed a predetermined value (for example, 100%). For example, when at least one of these load torques approaches a predetermined value, the adjusting unit 82 controls the servo motor of the servo mechanism 34 to increase the force that pulls the gripping unit 15 upward, thereby increasing these load torques. Is adjusted so as not to exceed a predetermined value.
 同様に、監視部81は、第2の支持ロボット20の負荷状況も監視する。また、調整部82は、第2の支持ロボット20の負荷状況に基づいて、第2の補助機構40が把持部25を上方に引っ張る力の大きさも調整する。 Similarly, the monitoring unit 81 also monitors the load status of the second support robot 20. The adjusting unit 82 also adjusts the magnitude of the force with which the second auxiliary mechanism 40 pulls the gripping unit 25 upward based on the load state of the second support robot 20.
 なお、第2の補助機構40を制御する補助機構コントローラを第1の補助機構30を制御する補助機構コントローラとは別個に設けるようにしてもよい。 Note that an auxiliary mechanism controller that controls the second auxiliary mechanism 40 may be provided separately from the auxiliary mechanism controller that controls the first auxiliary mechanism 30.
 また、第1の補助機構30や第2の補助機構40は、図1,図2に示したようなジブクレーン以外の機構によって実現されてもよい。例えば、第1の補助機構30や第2の補助機構40は、ジブが壁によって支えられる壁クレーン、又は、吊り下げ部が天井に支えられる天井クレーンによって実現されるようにしてもよい。なお、天井クレーンの場合、吊り下げ部は、第1の方向(例えばX軸方向)と、第1の方向と直交する第2の方向(例えばY軸方向)との両方又は一方に天井上を移動可能としてもよい。 Also, the first auxiliary mechanism 30 and the second auxiliary mechanism 40 may be realized by a mechanism other than the jib crane as shown in FIGS. For example, the first auxiliary mechanism 30 and the second auxiliary mechanism 40 may be realized by a wall crane in which a jib is supported by a wall, or an overhead crane in which a suspension part is supported by a ceiling. In addition, in the case of an overhead crane, the suspension part is placed on the ceiling in both or one of the first direction (for example, the X-axis direction) and the second direction (for example, the Y-axis direction) orthogonal to the first direction. It may be movable.
 ここで、第1の支持ロボット10や第2の支持ロボット20の把持部15,25の構成について説明する。図5は把持部15,25の構成について説明するための図である。図5では第1の支持ロボット10の把持部15の構成について示しているが、第2の支持ロボット20の把持部25も把持部15と同様の構成を備える。なお、図5では、把持部15と載置台60との区別を明確にするため、載置台60の筐体部分を斜線で示している。 Here, the configuration of the grip portions 15 and 25 of the first support robot 10 and the second support robot 20 will be described. FIG. 5 is a diagram for explaining the configuration of the gripping portions 15 and 25. Although FIG. 5 shows the configuration of the gripping unit 15 of the first support robot 10, the gripping unit 25 of the second support robot 20 has the same configuration as the gripping unit 15. In FIG. 5, the housing portion of the mounting table 60 is indicated by diagonal lines in order to clarify the distinction between the gripping unit 15 and the mounting table 60.
 図5に示すように、把持部15は回転支持機構16を備える。回転支持機構16は、第1の支持ロボット10の先端軸(すなわち、把持部15の先端軸:図4のT軸)まわりに回転する把持部15を第1の補助機構30が回転可能に支持するための機構である。 As shown in FIG. 5, the grip portion 15 includes a rotation support mechanism 16. The rotation support mechanism 16 supports the grip portion 15 that rotates about the tip axis of the first support robot 10 (that is, the tip axis of the grip portion 15: the T axis in FIG. 4) so that the first auxiliary mechanism 30 can rotate. It is a mechanism to do.
 例えば、回転支持機構16はベアリング機構を用いて実現される。図5は、回転支持機構16がベアリング機構を用いて実現された場合について示している。この場合、ベアリング機構の軸受け内を把持部15が挿通するようにして、ベアリング機構が把持部15に取り付けられる。 For example, the rotation support mechanism 16 is realized using a bearing mechanism. FIG. 5 shows a case where the rotation support mechanism 16 is realized using a bearing mechanism. In this case, the bearing mechanism is attached to the grip 15 so that the grip 15 is inserted through the bearing of the bearing mechanism.
 また、フック36(ワイヤ35)はベアリング機構を介して把持部15と連結される。このようにベアリング機構を介してフック36(ワイヤ35)が把持部15と連結されることによって、第1の支持ロボット10の把持部15が第1の補助機構30(ワイヤ35やフック36)の影響を受けることなくT軸まわりに回転できるように担保される(図5の矢印105参照)。すなわち、第1の補助機構30は把持部15をT軸まわりに回転可能に支持できるようになる。 Further, the hook 36 (wire 35) is connected to the grip portion 15 through a bearing mechanism. In this way, the hook 36 (wire 35) is coupled to the gripping part 15 via the bearing mechanism, whereby the gripping part 15 of the first support robot 10 is connected to the first auxiliary mechanism 30 (wire 35 or hook 36). It is secured so that it can rotate around the T-axis without being affected (see arrow 105 in FIG. 5). That is, the first auxiliary mechanism 30 can support the grip portion 15 so as to be rotatable around the T-axis.
 また、把持部15はクランプ機構17とピン18とをさらに備える。これらのクランプ機構17及びピン18によって載置台60が把持部15に把持されることになる。なお、把持部15が載置台60を把持するための構成はこれに限られず、種々の構成を採用することができる。 Further, the grip portion 15 further includes a clamp mechanism 17 and a pin 18. The mounting table 60 is gripped by the grip portion 15 by the clamp mechanism 17 and the pin 18. In addition, the structure for the holding part 15 to hold the mounting table 60 is not limited to this, and various structures can be employed.
 さらに、把持部15は、載置台60の保持機構61の動力源を載置台60に対して供給するための供給機構19を備える。 Furthermore, the gripping unit 15 includes a supply mechanism 19 for supplying a power source of the holding mechanism 61 of the mounting table 60 to the mounting table 60.
 例えば、保持機構61の動力源が油圧である場合、図5に示すように、油圧を供給するための管が供給機構19として把持部15に含まれる。図5では省略されているが、上記管は油圧源に連結されている。 For example, when the power source of the holding mechanism 61 is hydraulic, a pipe for supplying hydraulic pressure is included in the gripping unit 15 as the supply mechanism 19 as shown in FIG. Although omitted in FIG. 5, the pipe is connected to a hydraulic pressure source.
 一方、載置台60も、保持機構61の動力源を保持機構61に供給するための供給機構66を備える。把持部15側の供給機構19と、載置台60側の供給機構66とは、載置台60が把持部15に把持された場合に連結されるようにして設けられる。このため、載置台60が把持部15に把持されることによって、把持部15側の供給機構19と載置台60側の供給機構66とが連結される。把持部15側の供給機構19が載置台60側の供給機構66と連結されていない状態では、供給機構19から供給機構19外への動力源の供給が制限(抑止)されており、把持部15側の供給機構19と載置台60側の供給機構66とが連結されると、かかる制限が解除され、ロボットコントローラ70の制御の下で動力源の供給が開始され、動力源が把持部15から載置台60に供給される。 Meanwhile, the mounting table 60 also includes a supply mechanism 66 for supplying a power source of the holding mechanism 61 to the holding mechanism 61. The supply mechanism 19 on the gripping part 15 side and the supply mechanism 66 on the mounting table 60 side are provided so as to be connected when the mounting table 60 is gripped by the gripping part 15. For this reason, when the mounting table 60 is held by the holding unit 15, the supply mechanism 19 on the holding unit 15 side and the supply mechanism 66 on the mounting table 60 side are connected. In a state where the supply mechanism 19 on the gripping part 15 side is not connected to the supply mechanism 66 on the mounting table 60 side, the supply of the power source from the supply mechanism 19 to the outside of the supply mechanism 19 is restricted (suppressed), and the gripping part When the supply mechanism 19 on the 15 side and the supply mechanism 66 on the mounting table 60 side are connected, the restriction is released, and the supply of the power source is started under the control of the robot controller 70. To the mounting table 60.
 例えば、保持機構61の動力源が油圧である場合、図5に示すように、把持部15から載置台60に供給された油圧は供給機構66や及び油圧バルブ等を介して保持機構61に供給される。そして、保持機構61に油圧が供給されることによって、物品2が保持機構61によって載置台60に確実に固定される。 For example, when the power source of the holding mechanism 61 is hydraulic pressure, as shown in FIG. 5, the hydraulic pressure supplied from the grip portion 15 to the mounting table 60 is supplied to the holding mechanism 61 via the supply mechanism 66 and the hydraulic valve. Is done. Then, when the hydraulic pressure is supplied to the holding mechanism 61, the article 2 is securely fixed to the mounting table 60 by the holding mechanism 61.
 以上に説明した物品支持システム1によれば、供給機構19,29等を備えることにより、把持部15,25によって載置台60が把持されるのに伴って、物品2が載置台60に対して確実に保持されるため、第1及び第2の支持ロボット10,20が載置台60を把持している際に物品2を載置台60に確実に固定することが可能になる。かつ、物品支持システム1によれば、載置台60を把持する把持部15,25が第1の補助機構30や第2の補助機構40によって補助されるため、第1及び第2の支持ロボット10,20にかかる負荷を軽減することが可能になる。その結果、物品2の重量が大きい場合であっても、第1及び第2の支持ロボット10,20のサイズを大きくすることなく、物品2の位置や姿勢を第1及び第2の支持ロボット10,20によって制御できるようになる。 According to the article support system 1 described above, by providing the supply mechanisms 19, 29, etc., the article 2 moves relative to the placement table 60 as the placement table 60 is gripped by the gripping units 15, 25. Since it is securely held, the article 2 can be reliably fixed to the mounting table 60 when the first and second support robots 10 and 20 hold the mounting table 60. In addition, according to the article support system 1, since the grip portions 15 and 25 that grip the mounting table 60 are assisted by the first auxiliary mechanism 30 and the second auxiliary mechanism 40, the first and second support robots 10. , 20 can be reduced. As a result, even if the weight of the article 2 is large, the position and posture of the article 2 can be changed to the first and second support robots 10 without increasing the size of the first and second support robots 10 and 20. , 20 can be controlled.
 すなわち、物品支持システム1によれば、物品2の重量が第1及び第2の支持ロボット10,20の可搬重量よりも重い場合であっても、物品2の位置や姿勢を第1及び第2の支持ロボット10,20が制御しながら、処理ロボット50が物品2に対する処理を行うことが可能になる。また、物品支持システム1によれば、第1及び第2の支持ロボット10,20と処理ロボット50が図1,図2に示すような配置を有していることにより、第1及び第2の支持ロボット10,20が物品2を両側から挟むようにして支持してその位置又は姿勢を制御しながら、処理ロボット50が物品2に対する処理を安定的に行うことが可能になる。 That is, according to the article support system 1, even if the weight of the article 2 is heavier than the portable weight of the first and second support robots 10 and 20, the position and posture of the article 2 are changed to the first and second positions. The processing robot 50 can perform processing on the article 2 while being controlled by the two support robots 10 and 20. Further, according to the article support system 1, the first and second support robots 10 and 20 and the processing robot 50 have the arrangement as shown in FIG. 1 and FIG. The processing robot 50 can stably perform the processing on the article 2 while the supporting robots 10 and 20 support the article 2 from both sides and control the position or posture thereof.
 なお、ロボットの可搬重量よりも重い物品の位置又は姿勢をロボットによって制御する場合には、L軸やU軸に負荷がかかりやすい。この点、物品支持システム1では、監視部81及び調整部82を備え、特にL軸やU軸の負荷トルクが所定値(例えば100%)を越えないように監視することによって、最小限の構成により課題を解決することが可能になる。すなわち、多関節型(多軸)のロボットの各関節を駆動するサーボモータの全てを監視する必要がなくなる。 It should be noted that when the position or posture of an article heavier than the load capacity of the robot is controlled by the robot, a load is easily applied to the L axis and the U axis. In this respect, the article support system 1 includes a monitoring unit 81 and an adjustment unit 82, and particularly monitors the load torque of the L axis and the U axis so as not to exceed a predetermined value (for example, 100%), thereby minimizing the configuration. This makes it possible to solve the problem. That is, it is not necessary to monitor all the servo motors that drive each joint of the multi-joint type (multi-axis) robot.
 また、物品支持システム1では、第1の補助機構30や第2の補助機構40がサーボ機構34,44を備えていることにより、第1の補助機構30や第2の補助機構40が把持部15,25を上方に引っ張る力の大きさを好適に調整できるようになる。 Further, in the article support system 1, the first auxiliary mechanism 30 and the second auxiliary mechanism 40 include the servo mechanisms 34 and 44, so that the first auxiliary mechanism 30 and the second auxiliary mechanism 40 are gripping portions. The magnitude of the force pulling 15 and 25 upward can be suitably adjusted.
 また、ロボットの可搬重量よりも重い物品の位置又は姿勢をロボットが把持できるようにするための方法としては、物品又は載置台を支持しているクレーン等の一部分をロボットが把持する方法や、クレーン等によって支持されている物品又は載置台をロボットが把持する方法が考えられるが、これらの方法では、物品又は載置台がクレーン等によって支持されるため、物品の位置・姿勢制御に関する自由度が制限される場合があった。この点、物品支持システム1では、「ロボットの把持部を上方に引っ張ることによって、ロボットによる載置台の支持を補助する機構」を採用することにより、上記の方法と比較して、物品の位置・姿勢制御に関する自由度を向上している。また、物品支持システム1では、ロボットが物品を直接把持するような態様ではなく、ロボットが、物品が載置された載置台を把持するような態様を採用したことにより、対応可能な物品の形状の自由度も向上している。 In addition, as a method for enabling the robot to grip the position or posture of an article heavier than the robot's payload, a method in which the robot grips a part of a crane or the like that supports the article or the mounting table, Although a method in which the robot grips an article or a mounting table supported by a crane or the like can be considered, in these methods, since the article or the mounting table is supported by a crane or the like, there is a degree of freedom regarding the position / posture control of the article. There were cases where it was restricted. In this respect, the article support system 1 employs a “mechanism that assists the support of the mounting table by the robot by pulling the grip portion of the robot upward”, so that the position / The degree of freedom regarding attitude control is improved. Further, in the article support system 1, the shape of the article that can be dealt with by adopting an aspect in which the robot grasps the placing table on which the article is placed, instead of the aspect in which the robot directly grasps the article. The degree of freedom has also improved.
 本発明は以上説明した実施形態に限定されるものではない。 The present invention is not limited to the embodiment described above.
 例えば、第1の支持ロボット10の把持部15に備えられる供給機構19と、第2の支持ロボット20の把持部25に備えられる供給機構29との一方のみを設け、他方を取り除くようにしてもよい。 For example, only one of the supply mechanism 19 provided in the holding unit 15 of the first support robot 10 and the supply mechanism 29 provided in the holding unit 25 of the second support robot 20 may be provided, and the other may be removed. Good.
 また例えば、ロボットコントローラ70と補助機構コントローラ80とは一体的に実現されるようにしてもよい。すなわち、ロボットコントローラ70と補助機構コントローラ80とは一つのマイクロプロセッサによって実現されるようにしてもよい。 Further, for example, the robot controller 70 and the auxiliary mechanism controller 80 may be realized integrally. That is, the robot controller 70 and the auxiliary mechanism controller 80 may be realized by a single microprocessor.
 また例えば、以上に説明した例では、載置台60が二つの支持ロボットによって支えられるようになっていたが、載置台60は一つの支持ロボットによって支えられるようにしてもよいし、三つ以上の支持ロボットによって支えられるようにしてもよい。 Further, for example, in the example described above, the mounting table 60 is supported by two supporting robots, but the mounting table 60 may be supported by one supporting robot, or three or more It may be supported by a support robot.

Claims (12)

  1.  物品の載置台を把持する把持部を備え、前記載置台を把持した前記把持部の位置又は姿勢を制御することによって前記物品の位置又は姿勢を制御するロボットと、
     前記把持部を上方に引っ張る補助機構と、を備え、
     前記載置台は、前記物品を保持する保持機構を備え、
     前記把持部は、前記載置台に対して前記保持機構の動力源を供給する供給機構を備える、
     物品支持システム。
    A robot that includes a gripping unit that grips the mounting table of the article, and that controls the position or posture of the article by controlling the position or posture of the gripping part that grips the mounting table;
    An auxiliary mechanism for pulling the grip portion upward,
    The mounting table includes a holding mechanism for holding the article,
    The grip portion includes a supply mechanism that supplies a power source of the holding mechanism to the mounting table.
    Article support system.
  2.  前記把持部は、前記ロボットの先端軸まわりに回転する前記把持部を前記補助機構が回転可能に支持するための回転支持機構を備える、
     請求項1に記載の物品支持システム。
    The gripping unit includes a rotation support mechanism for the auxiliary mechanism to rotatably support the gripping unit that rotates around the tip axis of the robot.
    The article support system according to claim 1.
  3.  前記補助機構は、前記把持部の上方から前記把持部と連結されるワイヤを備え、前記ワイヤを巻き上げることによって、前記把持部を上方に引っ張り、
     前記回転支持機構はベアリング機構を含み、
     前記ワイヤは前記ベアリング機構を介して前記把持部と連結される、
     請求項2に記載の物品支持システム。
    The auxiliary mechanism includes a wire connected to the grip portion from above the grip portion, and pulls the grip portion upward by winding up the wire.
    The rotation support mechanism includes a bearing mechanism;
    The wire is connected to the grip portion via the bearing mechanism.
    The article support system according to claim 2.
  4.  前記ロボットの負荷状況を監視する監視部と、
     前記ロボットの負荷状況に基づいて、前記補助機構が前記把持部を上方に引っ張る力の大きさを調整する調整部と、を備える、
     請求項1乃至3のいずれかに記載の物品支持システム。
    A monitoring unit for monitoring the load status of the robot;
    An adjustment unit that adjusts the magnitude of the force by which the auxiliary mechanism pulls the gripping unit upward based on the load state of the robot;
    The article support system according to any one of claims 1 to 3.
  5.  前記補助機構はサーボモータを備え、前記サーボモータを用いて前記把持部を上方に引っ張り、
     前記調整部は、前記把持部の負荷状況に基づいて前記サーボモータを制御することによって、前記把持部を上方に引っ張る力の大きさを調整する、
     請求項4に記載の物品支持システム。
    The auxiliary mechanism includes a servo motor, and the servo motor is used to pull the grip portion upward.
    The adjusting unit adjusts the magnitude of the force that pulls the gripping unit upward by controlling the servo motor based on a load situation of the gripping unit.
    The article support system according to claim 4.
  6.  前記ロボットは、
     基台部と、
     第1の軸まわりに旋回可能に前記基台部と連結される旋回ベース部と、
     前記第1の軸と略垂直な第2の軸まわりに回転可能に前記旋回ベース部と連結される第1のアーム部と、
     前記第2の軸と略平行な第3の軸まわりに回転可能に前記第1のアーム部の先端部と連結される第2のアーム部と、を備え、
     前記把持部は、前記第2のアーム部の先端部に連結され、
     前記監視部は、前記ロボットの前記第2の軸の負荷トルクと、前記ロボットの前記第3の軸の負荷トルクとを監視し、
     前記調整部は、前記ロボットの前記第2の軸の負荷トルクと、前記ロボットの前記第3の軸の負荷トルクとが所定値を越えないように、前記サーボモータを制御する、
     請求項5に記載の物品支持システム。
    The robot is
    A base,
    A turning base portion coupled to the base portion so as to be turnable around a first axis;
    A first arm portion coupled to the turning base portion so as to be rotatable around a second axis substantially perpendicular to the first axis;
    A second arm portion coupled to a tip portion of the first arm portion so as to be rotatable around a third axis substantially parallel to the second axis,
    The grip portion is connected to a tip portion of the second arm portion,
    The monitoring unit monitors the load torque of the second axis of the robot and the load torque of the third axis of the robot;
    The adjusting unit controls the servo motor so that a load torque of the second axis of the robot and a load torque of the third axis of the robot do not exceed a predetermined value;
    The article support system according to claim 5.
  7.  前記補助機構は、前記把持部の上方から前記把持部と連結されるワイヤを備え、前記ワイヤを巻き上げることによって、前記把持部を上方に引っ張り、
     前記補助機構は、
     前記把持部の上方から前記ワイヤを吊り下げる吊り下げ部と、
     前記吊り下げ部を水平方向に移動可能とする移動機構と、をさらに備える、
     請求項1乃至6のいずれかに記載の物品支持システム。
    The auxiliary mechanism includes a wire connected to the grip portion from above the grip portion, and pulls the grip portion upward by winding up the wire.
    The auxiliary mechanism is
    A suspension part for suspending the wire from above the gripping part;
    A moving mechanism that allows the hanging portion to move in the horizontal direction,
    The article support system according to any one of claims 1 to 6.
  8.  前記保持機構は油圧によって前記物品を保持し、
     前記供給機構は前記載置台の前記保持機構に油圧を供給する、
     請求項1乃至7のいずれかに記載の物品支持システム。
    The holding mechanism holds the article by hydraulic pressure,
    The supply mechanism supplies hydraulic pressure to the holding mechanism of the mounting table.
    The article support system according to any one of claims 1 to 7.
  9.  前記物品に対する処理を行う処理部を備える処理ロボットと、
     前記物品に対して相対的に前記処理部が移動するように前記処理ロボットを制御することによって、前記物品に対する前記処理を前記処理部が行うように制御する制御部と、を備える、
     請求項1乃至8のいずれかに記載の物品支持システム。
    A processing robot comprising a processing unit for processing the article;
    A control unit that controls the processing unit to perform the processing on the article by controlling the processing robot so that the processing unit moves relative to the article.
    The article support system according to any one of claims 1 to 8.
  10.  前記載置台の第1の側部を把持する第1の把持部を備える第1のロボットと、
     前記載置台の、前記第1の側部とは反対側の第2の側部を把持する第2の把持部を備える第2のロボットと、
     前記第1の把持部を上方に引っ張る第1の補助機構と、
     前記第2の把持部を上方に引っ張る第2の補助機構と、を備え、
     前記第1のロボットの前記第1の把持部の位置又は姿勢と、前記第2のロボットの前記第2の把持部の位置又は姿勢とが制御されることによって、前記物品の位置又は姿勢が制御され、
     前記第1の把持部及び前記第2の把持部の少なくとも一方は前記供給機構を備える、
     請求項1乃至9のいずれかに記載の物品支持システム。
    A first robot comprising a first gripping part for gripping the first side of the mounting table;
    A second robot comprising a second gripping part for gripping the second side part of the mounting table opposite to the first side part;
    A first auxiliary mechanism for pulling the first gripping portion upward;
    A second auxiliary mechanism that pulls the second gripping portion upward,
    The position or posture of the article is controlled by controlling the position or posture of the first grip portion of the first robot and the position or posture of the second grip portion of the second robot. And
    At least one of the first grip portion and the second grip portion includes the supply mechanism,
    The article support system according to any one of claims 1 to 9.
  11.  前記物品に対する処理を行う処理部を備える処理ロボットと、
     前記物品に対して相対的に前記処理部が移動するように前記処理ロボットを制御することによって、前記物品に対する前記処理を前記処理部が行うように制御する制御部と、を備え、
     前記載置台は、前記第1の側部と前記第2の側部とを連結する第3の側部を含み、
     前記処理ロボットは、前記第3の側部と対向するように配置される、
     請求項10に記載の物品支持システム。
    A processing robot comprising a processing unit for processing the article;
    A control unit that controls the processing unit to perform the processing on the article by controlling the processing robot so that the processing unit moves relative to the article;
    The mounting table includes a third side portion that connects the first side portion and the second side portion,
    The processing robot is disposed to face the third side portion.
    The article support system according to claim 10.
  12.  前記物品が載置された前記載置台は第1の位置から第2の位置に搬送され、
     前記第1のロボットと前記第2のロボットとは、前記第2の位置まで搬送された前記載置台を間に挟むような位置に、互いに対向するように配置され、
     前記処理ロボットは、前記第1の位置から前記第2の位置への方向の延長方向にある位置に、前記第2の位置まで搬送された前記載置台と対向するように配置される、
     請求項11に記載の物品保持システム。
    The mounting table on which the article is mounted is transported from the first position to the second position,
    The first robot and the second robot are arranged so as to face each other at a position sandwiching the mounting table conveyed to the second position.
    The processing robot is arranged at a position in an extension direction of the direction from the first position to the second position so as to face the mounting table conveyed to the second position.
    The article holding system according to claim 11.
PCT/JP2015/069184 2015-07-02 2015-07-02 Article supporting system WO2017002266A1 (en)

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