WO2016204459A1 - Polypropylene resin composition and cable coated with same - Google Patents

Polypropylene resin composition and cable coated with same Download PDF

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Publication number
WO2016204459A1
WO2016204459A1 PCT/KR2016/006225 KR2016006225W WO2016204459A1 WO 2016204459 A1 WO2016204459 A1 WO 2016204459A1 KR 2016006225 W KR2016006225 W KR 2016006225W WO 2016204459 A1 WO2016204459 A1 WO 2016204459A1
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WO
WIPO (PCT)
Prior art keywords
resin composition
weight
polypropylene resin
polypropylene
flame retardant
Prior art date
Application number
PCT/KR2016/006225
Other languages
French (fr)
Korean (ko)
Inventor
임성환
이병욱
고건
이수민
나상욱
Original Assignee
(주) 엘지화학
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Priority claimed from KR1020160071762A external-priority patent/KR101960350B1/en
Application filed by (주) 엘지화학 filed Critical (주) 엘지화학
Priority to EP16811872.7A priority Critical patent/EP3178881B1/en
Priority to US15/511,549 priority patent/US10208195B2/en
Priority to PL16811872T priority patent/PL3178881T3/en
Priority to JP2017513423A priority patent/JP6485927B2/en
Priority to CN201680002503.XA priority patent/CN106715572B/en
Publication of WO2016204459A1 publication Critical patent/WO2016204459A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/14Copolymers of propene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L25/00Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
    • C08L25/02Homopolymers or copolymers of hydrocarbons
    • C08L25/04Homopolymers or copolymers of styrene
    • C08L25/08Copolymers of styrene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L75/00Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
    • C08L75/04Polyurethanes
    • C08L75/12Polyurethanes from compounds containing nitrogen and active hydrogen, the nitrogen atom not being part of an isocyanate group

Definitions

  • the present invention relates to a polypropylene resin composition, and more particularly, to a polypropylene resin composition having a low flame retardant and excellent in balance of flame retardancy, insulation, processability and physical properties, and a cable coated therewith.
  • Korean Patent Publication No. 10-2010-0017356 uses a metal hydroxide-based flame retardant, but in order to implement sufficient flame retardant properties of the metal hydroxide-based flame retardant is more than 70% level Must be introduced. However, in such a situation, there is a difficulty in implementing the appearance of the cable, which does not solve the fundamental problem of the olefin resin.
  • an object of the present invention is to provide a polypropylene resin composition excellent in balance of flame retardancy, insulation, processability and physical properties while containing less flame retardant.
  • Another object of the present invention is to provide a cable coated with the polypropylene resin composition.
  • the present invention is 25 to 35% by weight polypropylene polymer, 15 to 25% by weight styrene block copolymer, 15 to 25% by weight poly (arylene ether) resin, 26 to 35% by weight phosphorus flame retardant and It provides a polypropylene resin composition comprising 0 to 10% by weight of the processing additive.
  • the present invention provides a cable coated with the outermost layer with the polypropylene resin composition.
  • the inventors of the present invention apply poly (arylene ether) resins to polypropylene resins in order to satisfy various specifications required for cables, and not only satisfy various specifications required for cables but also realize flame retardant properties without excessive use of flame retardants. It was confirmed that the present invention was completed based on this.
  • the polypropylene resin composition of the present invention is 25 to 35% by weight polypropylene polymer, 15 to 25% by weight styrene block copolymer, 15 to 25% by weight poly (arylene ether) resin, 26 to 35% by weight phosphorus flame retardant and processing additives It contains 0 to 10% by weight.
  • the polypropylene polymer is, for example, a polypropylene polymer; Or a copolymer of propylene and at least one olefin selected from the group consisting of ethylene, 1-butene, 4-methyl-1-pentene, 1-hexene and 1-octene; and as another example, a polypropylene polymer, It may be at least one selected from the group consisting of polypropylene copolymer, propylene-alpha-olefin copolymer, propylene-ethylene copolymer, propylene-butene copolymer and propylene-ethylene-butene copolymer.
  • the polypropylene polymer may have an ethylene-butene rubber (EBR) content of 1 to 20% by weight, 1 to 15% by weight, or 5 to 10% by weight, and has excellent insulation in this range.
  • EBR ethylene-butene rubber
  • the polypropylene polymer may have a melt index (230 ° C./2.16 kg) of 16 to 25 g / 10 min, 18 to 25 g / 10 min, or 20 to 25 g / 10 min, and have physical properties within this range. Excellent balance and excellent workability.
  • the polypropylene polymer may be, for example, 25 to 35% by weight, or 27 to 33% by weight based on the total weight of the resin composition according to the present invention, and has an excellent balance of insulation and physical properties within this range.
  • the polypropylene polymer may be prepared by conventional methods, and in particular, propylene may be copolymerized with a-olefin in a bulk, slurry or gas phase polymerization reaction in the presence of a suitable catalyst.
  • the polypropylene polymer may be, for example, a polypropylene random copolymer or a block copolymer, preferably a polypropylene random copolymer.
  • propylene units and comonomer units may be randomly distributed in the final copolymer.
  • it may be uniformly distributed as a single unit in the polypropylene block constituting the polymer chain without forming a block containing only comonomer units, in which case there is an excellent balance of insulation, processability and physical properties.
  • the distribution of comonomers can be adjusted, for example, by changing the process temperature.
  • the styrene block copolymer is not particularly limited, but, for example, styrene-butadiene copolymer, styrene-ethylene-propylene copolymer, styrene-isoprene copolymer, ⁇ -methylstyrene-butadiene copolymer, styrene-butadiene-styrene copolymer, Styrene-ethylene-propylene-styrene copolymer, styrene-ethylene-butylene-styrene copolymer, styrene- (ethylene-butylene / styrene copolymer) -styrene copolymer, styrene-isoprene-styrene copolymer, ⁇ -methylstyrene -Butadiene- ⁇ -methylstyrene copolymers and variants which selectively hydrogenated
  • the styrene block copolymer may be a styrene-ethylene-butylene-styrene copolymer.
  • the styrene-ethylene-butylene-styrene copolymer may be, for example, a linear polymer compound.
  • the styrene block copolymer may have a styrene content of 10 to 20% by weight, 10 to 18% by weight, or 10 to 15% by weight, and has excellent elongation and hardness within this range.
  • the styrene block copolymer may have, for example, a weight average molecular weight of 80,000 to 120,000 g / mol, 85,000 to 115,000 g / mol, or 90,000 to 110,000 g / mol, and excellent flexibility and flowability within this range.
  • the styrene block copolymer may be, for example, 15 to 25% by weight, or 17 to 23% by weight based on the total weight of the resin composition according to the present invention, and has an excellent balance of processability and physical properties within this range.
  • the poly (arylene ether) resin is not particularly limited in the case of a poly (arylene ether) resin that can be commonly used as a cable material, as an example of the repeating unit represented by the following [Formula 1] or [Formula 2] alone It may be a polymer or a copolymer including a repeating unit of the following [Formula 1] or [Formula 2].
  • Ra, R1, R 2 , R 3 and R 4 are substituents of arylene group (Ar) or phenylene group, each independently or simultaneously hydrogen, chlorine, bromine, iodine, methyl, ethyl, propyl, allyl, phenyl, methyl Benzyl, chloromethyl, bromomethyl, cyanoethyl, cyano, methoxy, phenoxy or nitro group, n is an integer of 4 to 20, and Ar is an arylene group having 7 to 20 carbon atoms.
  • R 1 and R 2 may be an alkyl group or an alkyl group having 1 to 4 carbon atoms
  • R 3 and R 4 may be hydrogen.
  • the poly (arylene ether) resin may be, for example, a poly (phenylene ether) resin.
  • the poly (phenylene ether) resin may be a poly (arylene ether) resin including a repeating unit represented by the following [Formula 3] as a specific example.
  • W, X, Y and Z are each independently or simultaneously hydrogen, chlorine, bromine, iodine, methyl, ethyl, propyl, allyl, phenyl, methylbenzyl, chloromethyl, bromomethyl, cyanoethyl, cyano, memeth Oxy, phenoxy or nitro group
  • n is an integer of 3 to 1000, an integer of 3 to 100, or an integer of 5 to 60 in the number of repeating units.
  • the homopolymer of the poly (arylene ether) resin is not particularly limited, but specific examples thereof include poly (2,6-dimethyl-1,4-phenylene) ether, poly (2,6-diethyl-1,4-phenyl Ethylene) ether, poly (2-methyl-6-propyl-1,4-phenylene) ether, poly (2,6-dipropyl-1,4-phenylene) ether, poly (2-ethyl-6propyl- 1,4-phenylene) ether, poly (2,6-dimethoxy-1,4-phenylene) ether, poly (2,6-dichloromethyl-1,4-phenylene) ether, poly (2,6 With dibromomethyl-1,4-phenylene) ether, poly (2,6-diphenyl-1,4-phenylene) ether and poly (2,5-dimethyl-1,4-phenylene) ether It may be at least one selected from the group consisting of.
  • the copolymer of the poly (arylene ether) resin is not particularly limited, but specific examples thereof include a copolymer of 2,6-dimethylphenol and 2,3,6-trimethylphenol, 2,6-dimethylphenol and o-cresol It may be a poly (phenylene ether) copolymer having a poly (phenylene ether) structure as the main chain, such as a copolymer of and a copolymer of 2,3,6-trimethylphenol and o-cresol.
  • the poly (arylene ether) resin is, for example, in addition to the homopolymer and copolymer of the poly (arylene ether) resin, ⁇ , ⁇ -unsaturated carboxylic acid or derivative thereof, sterin or derivative thereof, unsaturated carboxylic acid or derivative thereof Modified poly (arylene ether) resin obtained by reacting a homopolymer or copolymer of poly (arylene ether) with a homopolymer or copolymer in the presence or absence of an initiator in a molten, solution or slurry state at a temperature of 30 to 350 ° C. Can be.
  • the poly (arylene ether) resin has an intrinsic viscosity (0.5 g / dl, chloroform solution, measured at 30 ° C.) of 0.25 to 0.50 dl / g, 0.30 to 0.50 dl / g, or 0.35 to 0.45 dl / g. It may be within range.
  • the poly (arylene ether) resin may be 15 to 25% by weight, 15 to 23% by weight, or 15 to 20% by weight based on the total weight of the resin composition according to the present invention, for example, suitable flame retardant within this range It is desirable because it satisfies the flexibility and elongation at the time of extrusion into the wire while implementing the
  • the phosphorus flame retardant may be, for example, a conventional phosphorus flame retardant used to impart flame retardancy to a synthetic resin or a resin composition.
  • halogen-based flame retardants may not be used to impart environmentally friendly flame retardancy, and other phosphorus-based flame retardants except red phosphorus may be used.
  • the phosphorus flame retardant may be at least one selected from the group consisting of, for example, an organometallic phosphinate flame retardant, a nitrogen / phosphorous flame retardant solid at room temperature, and an organic phosphate flame retardant liquid at normal temperature, preferably an organometallic phosphinate It may be at least two selected from the group consisting of a flame retardant, a solid nitrogen / phosphorus flame retardant at room temperature and a liquid organic phosphate flame retardant at room temperature, in this case it is excellent in flame retardancy and processability.
  • the room temperature may mean a general 22 to 23 °C, or 20 to 26 °C.
  • the phosphorus-based flame retardant may be, for example, 26 to 35% by weight, 27 to 33% by weight, or 28 to 32% by weight based on the total weight of the resin composition according to the present invention. have.
  • the organometallic phosphinate-based flame retardant may be, for example, a metal dialkyl phosphinate, and in particular, may be aluminum diethyl phosphinate, and in this case, a sufficient amount of the flame retardant effect may be exerted, while adversely affecting other physical properties. Not crazy
  • the organometallic phosphinate-based flame retardant may be, for example, a phosphorus (P) content of 10 to 50% by weight, 15 to 40% by weight, or 20 to 30% by weight. Does not adversely affect
  • the organometallic phosphinate-based flame retardant may be, for example, 5 to 30% by weight, 10 to 25% by weight or 10 to 20% by weight based on the total weight of the resin composition according to the present invention. Excellent effect.
  • the nitrogen / phosphorous flame retardant solid at room temperature may be, for example, a nitro-phosphate flame retardant or a phosphate salt flame retardant, and in particular, may be melamine-polyphosphate.
  • the nitrogen / phosphorous flame retardant solid at room temperature may be, for example, 20 to 60% by weight, 30 to 50% by weight, or 35 to 45% by weight of nitrogen (N). Does not adversely affect physical properties.
  • the nitrogen / phosphorous flame retardant solid at room temperature may have a phosphorus (P) content of 5 to 40 wt%, 5 to 30 wt%, or 10 to 20 wt%, while the flame retardant effect is exhibited within this range. It does not adversely affect other physical properties.
  • the nitrogen / phosphorous flame retardant solid at room temperature may be, for example, 1 to 25% by weight, 3 to 20% by weight or 5 to 15% by weight based on the total weight of the resin composition according to the present invention. This has an excellent effect.
  • the organic phosphate flame retardant that is liquid at room temperature may be, for example, bisphenol A bis (dialkyl phosphate), bisphenol A bis (diaryl phosphate) or a mixture thereof, and specific examples may be bisphenol-A-diphenyl phosphate. In this case, as well as flame retardancy, there is an effect of improving the plasticity and surface properties.
  • the organic phosphate-based flame retardant that is liquid at room temperature may be, for example, 1 to 20% by weight, 3 to 15% by weight, or 5 to 10% by weight, and has excellent plasticity and surface properties within this range. It works.
  • the organic phosphate flame retardant that is liquid at room temperature may be, for example, 1 to 15% by weight, 1 to 10% by weight, or 3 to 8% by weight based on the total weight of the resin composition according to the present invention. Excellent plasticity and surface properties.
  • the processing additives include, for example, lubricants, antioxidants, light stabilizers, chain extenders, reaction catalysts, mold release agents, pigments, dyes, antistatic agents, antibacterial agents, processing aids, metal deactivators, depressants, fluorine-based antidropping agents, inorganic fillers, glass It may be at least one selected from the group consisting of fibers, abrasion resistant wear and coupling agents.
  • the processing additive may be, for example, 0 to 10% by weight, 0.1 to 8% by weight, or 2 to 6% by weight based on the total weight of the resin composition according to the present invention, and excellent workability and balance of properties within this range. There is.
  • the polypropylene resin composition may have a melt index (230 ° C./2.16 kg) of 1 g / 10 min or more, 1 to 30 g / 10 min, or 2 to 10 g / 10 min. This has an excellent effect.
  • the polypropylene resin composition may have a tensile strength of 100 kgf / cm 2 or more, 100 to 200 kgf / cm 2 , or 100 to 125 kgf / cm 2 , and has an effect suitable for cable use within this range.
  • the polypropylene resin composition may have an elongation of 150% or more, 150 to 350%, or 200 to 290%, and has an effect suitable for cable use within this range.
  • the polypropylene resin composition may have a Shore A hardness of 80 or more, 80 to 95, or 85 to 95, and has an effect suitable for cable use within this range.
  • the cable of the present invention is characterized in that the outermost layer is coated with the polypropylene resin composition.
  • the cable may be, for example, a multi-core cable.
  • the method of manufacturing the cable is not particularly limited in the case of a cable manufacturing method which usually uses a polypropylene resin composition as an insulating material or a covering material.
  • A polypropylene polymer, (B-1 and B-2) styrene block copolymer, (C) poly (arylene ether) resin, (D) phosphorus flame retardant and (E) processing used in Examples and Comparative Examples
  • the additive is as follows.
  • a polypropylene random copolymer (Polyfuture, product name EC 5082) with an ethylene-butene rubber (EBR) content of 7% and a melt index (230 ° C./2.16 kg) of 23 g / 10 min was used.
  • EBR ethylene-butene rubber
  • SEBS styrene-ethylene-butylene-styrene copolymer having a styrene content of 13% and a weight average molecular weight of 105,000 g / mol was used.
  • a SEBS (styrene-ethylene-butylene-styrene) copolymer (LCY Chemical, product name LCY 9557) having a styrene content of 13% and a weight average molecular weight of 100,000 g / mol was used.
  • Poly (phenylene ether) resin (Mitsubishi Enginnering Plastics, product name PX 100F) having a viscosity of 0.38 ⁇ 0.02 dl / g was used.
  • Aluminum diethyl phosphinate (Clariant, product name OP 1230) with a phosphorus content of 23 to 24%, bisphenol-A-diphenylphosphate (Adeka, product name FP-600) as a liquid organic phosphate flame retardant at room temperature, and solid phase at room temperature
  • phosphorus nitrogen / phosphorus flame retardant a mixture of melamine-polyphosphate (DOOBON, product name NONFLA 601) having a nitrogen content of 39 to 42% and a phosphorus content of 14 to 17% was used.
  • DOOBON product name NONFLA 601
  • Lubricants and antioxidants were used in combination.
  • Example 1 Except for using the same amount of the (B-2) styrene block copolymer instead of the (B-1) styrene block copolymer in Example 1 was carried out in the same manner as in Example 1.
  • Example 1 As shown in Table 1, in Example 1, (A) 25% by weight polypropylene polymer, (B-1) 20% by weight styrene block copolymer, (C) 17% by weight poly (arylene ether) resin, (D ) The process was carried out in the same manner as in Example 1, except that 35 wt% of phosphorus flame retardant and 3 wt% of (E) processing additive were used.
  • Example 1 Without using (C) poly (arylene ether) resin in Example 1, (A) 38% by weight polypropylene polymer, (B-1) 25% by weight styrene block copolymer, (D) phosphorus flame retardant 35% Except for mixing using 20% by weight of aluminum diethyl phosphinate, 10% by weight of bisphenol-A-diphenylphosphate and 5% by weight of melamine-polyphosphate) and 2% by weight of (E) processing additives. It carried out by the same method as Example 1.
  • Example 1 In Example 1 (A) 30% by weight polypropylene polymer, (B-1) 20% by weight styrene block copolymer, (C) 30% by weight poly (arylene ether) resin, (D) 17% by weight phosphorus flame retardant (8% by weight of aluminum diethyl phosphinate, 4% by weight of bisphenol-A-diphenylphosphate and 5% by weight of melamine-polyphosphate) and (E) Example 3 except mixing with 3% by weight of processing additives It carried out by the same method as 1.
  • Example 1 (A) 20% by weight polypropylene polymer, (B-1) 10% by weight styrene block copolymer, (C) 20% by weight poly (arylene ether) resin, (D) 48% by weight phosphorus flame retardant (20% by weight of aluminum diethyl phosphinate, 20% by weight of bisphenol-A-diphenylphosphate and 8% by weight of melamine-polyphosphate) and (E) Example 2 except mixing with 2% by weight of processing additives. It carried out by the same method as 1.
  • Example 1 In Example 1, (A) 20% by weight polypropylene polymer, (B-1) 10% by weight styrene block copolymer, (C) 48% by weight poly (arylene ether) resin, (D) 20% by weight phosphorus flame retardant (Ex) 10% by weight of aluminum diethyl phosphinate, 5% by weight of bisphenol-A-diphenylphosphate and 5% by weight of melamine-polyphosphate) and (E) 2% by weight of processing additives It carried out by the same method as 1.
  • Example 1 In Example 1 (A) 15% by weight of the polypropylene polymer, (B-1) 30% by weight of the styrene block copolymer, (C) 30% by weight of the poly (arylene ether) resin, (D) 20% by weight of the phosphorus-based flame retardant Example (except that 10% by weight of aluminum diethyl phosphinate, 5% by weight of bisphenol-A-diphenylphosphate and 5% by weight of melamine-polyphosphate) and (E) 5% by weight of processing additives It carried out by the same method as 1.
  • Example 1 In Example 1, (A) 33% by weight of the polypropylene polymer, (B-1) 23% by weight of the styrene block copolymer, (C) 13% by weight of the poly (arylene ether) resin, (D) 25% by weight of the phosphorus flame retardant (12% by weight of aluminum diethyl phosphinate, 8% by weight of bisphenol-A-diphenylphosphate and 5% by weight of melamine-polyphosphate) and (E) Example 6, except mixing using a processing additive It carried out by the same method as 1.
  • Example 1 As shown in Table 1, in Example 1 (A) 25% by weight of the polypropylene polymer, (B-1) 20% by weight of the styrene block copolymer, (C) 13% by weight of the poly (arylene ether) resin, (D ) 40% by weight of phosphorus flame retardant (25% by weight of aluminum diethyl phosphinate, 6% by weight of bisphenol-A-diphenylphosphate and 9% by weight of melamine-polyphosphate) and (E) 2% by weight of processing additives Except that was carried out in the same manner as in Example 1.
  • Example 1 As shown in Table 1, in Example 1 (A) 25% by weight of the polypropylene polymer, (B-1) 20% by weight of the styrene block copolymer, (C) 15% by weight of the poly (arylene ether) resin, (D 25% by weight of phosphorus flame retardant (20% by weight of aluminum diethyl phosphinate, 6% by weight of bisphenol-A-diphenylphosphate and 9% by weight of melamine-polyphosphate) and (E) 15% by weight of processing additives Except that was carried out in the same manner as in Example 1.
  • Weight average molecular weight Measured through GPC, the measuring method is as follows.
  • Injection volume 100 ⁇ L (0.45 ⁇ m filtered)
  • Tensile strength (kgf / cm 2 ): measured using cable specimens according to the method specified in UL 1581.
  • VW-1 Flame retardant (VW-1): measured using cable specimens according to the method specified in UL 1581.
  • Melt Index Melt Index (Melt Index, g / 10 min): Measured according to standard measurement ASTM D1238 (230 ° C./2.16 kg).
  • all of the polypropylene resin compositions of the present invention have an excellent melt index (230 ° C./2.16 kg) of 3 g / 10 min or more, a tensile strength of 100 kgf / cm 2 or more, and a tensile strength. It is very flexible with elongation more than 150%, has excellent range of Shore A hardness 80 to 95, and realizes flame retardant properties without excessive use of flame retardant, and passed the flame retardancy test, so that the overall mechanical property and balance between each property are very excellent. I could confirm it.
  • the poly (arylene ether) resin composition of the present invention is also extruded, the torque required for cable extrusion is 20 Nm or less, the pressure is 35 bar or less, excellent productivity, and the appearance quality of the cable is very good overall extrusion It was confirmed that workability was excellent.
  • Comparative Example 1 that does not contain a poly (arylene ether) resin was confirmed that the flame retardancy is reduced.
  • Comparative Example 3 which reduces the polypropylene polymer and the styrene block copolymer below the scope of the present invention and adds a flame retardant, does not pass the VW-1 test for measuring the flame retardancy due to the poor appearance of the cable.
  • the physical properties such as tensile strength and tensile elongation were also significantly reduced.
  • Comparative Example 6 in which the poly (arylene ether) resin and the flame retardant were reduced to less than the scope of the present invention was confirmed to have reduced flame retardancy.
  • the polypropylene resin composition of the present invention when mixing the poly (arylene ether) resin in the polypropylene polymer in a specific range of content, containing a low flame retardant, but excellent in flame retardancy, insulation, processability and physical property balance polypropylene resin composition And it could be confirmed that the sheathed cable can be implemented.

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Abstract

The present invention relates to a polypropylene resin composition and a cable coated with the same and, more particularly, to a polypropylene resin composition comprising 25 to 35 % by weight of polypropylene polymer, 15 to 25 % by weight of styrene block copolymer, 15 to 25 % by weight of poly(arylene ether) resin, 26 to 35 % by weight of phosphorus-based flame retardant, and 0 to 10 % by weight of processing additive. The present invention has an effect of providing a polypropylene resin composition and a cable coated with the same, the composition containing less flame retartant but having excellent balance in terms of flame retardancy, electric insulation, processability, and physical properties.

Description

폴리프로필렌 수지 조성물 및 이로 피복된 케이블Polypropylene Resin Compositions and Cables Covered With Them
〔출원(들)과의 상호 인용〕[Reciprocal citation with application (s)]
본 출원은 2015년 06월 17일자 한국 특허 출원 제10-2015-0085817호 및 2016년 06월 09일자 한국 특허 출원 제10-2016-0071762호에 기초한 우선권의 이익을 주장하며, 해당 한국 특허 출원의 문헌에 개시된 모든 내용은 본 명세서의 일부로서 포함된다.This application claims the benefit of priority based on Korean Patent Application No. 10-2015-0085817 dated June 17, 2015 and Korean Patent Application No. 10-2016-0071762 dated June 09, 2016. All content disclosed in the literature is included as part of this specification.
본 발명은 폴리프로필렌 수지 조성물에 관한 것으로, 보다 상세하게는 난연제를 적게 포함하면서도 난연성, 절연성, 가공성 및 물성 밸런스가 뛰어난 폴리프로필렌 수지 조성물 및 이로 피복된 케이블에 관한 것이다.The present invention relates to a polypropylene resin composition, and more particularly, to a polypropylene resin composition having a low flame retardant and excellent in balance of flame retardancy, insulation, processability and physical properties, and a cable coated therewith.
최근 케이블(cable) 산업에서 PVC를 대체하기 위한 다양한 소재들이 소개되고 있다. 그 중 케이블용 소재로 적용되는 올레핀계 수지는 수지 자체의 안정적인 물성과 비교적 넓은 가공조건 및 뛰어난 절연 특성 때문에 다양한 분야에서 각광을 받고 있고, 경쟁력 있는 가격과 안정적인 가공성으로 케이블 사이즈와 상관없이 다양한 조건에서 성형이 가능하다.Recently, various materials have been introduced to replace PVC in the cable industry. Among them, the olefin resin applied as a cable material has been spotlighted in various fields because of its stable physical properties, relatively wide processing conditions, and excellent insulating properties, and it has a competitive price and stable processability under various conditions regardless of cable size. Molding is possible.
하지만, 이러한 올레핀계 수지도 케이블의 난연 특성을 구현하는 데 있어서는 한계가 존재하고, 특히 친환경이 이슈가 되는 시장의 상황에서 올레핀계 수지에 할로겐 프리의 난연제를 도입하여 난연 특성을 구현하는 것은 난연 소재 개발에 큰 숙제로 남아있다.However, there are limitations in implementing such flame retardant properties of olefin resins, and in particular, in the market situation where environmental issues are an issue, implementing flame-retardant properties by introducing a halogen-free flame retardant into an olefin resin is a flame retardant material. Remains a big homework in development.
상기와 같은 문제점을 해결하기 위해, 일례로 국내특허공개 제10-2010-0017356호에서는 금속 수산화물 계열의 난연제를 이용하고 있지만, 충분한 난연 특성을 구현하기 위해서는 상기 금속 수산화물 계열의 난연제가 70 % 이상 수준으로 도입되어야만 한다. 그러나 이와 같은 상황에서는 케이블의 외관을 구현하는데 어려움이 있어 올레핀계 수지의 근본적인 문제점을 해결하지 못하고 있는 실정이다.In order to solve the above problems, for example, Korean Patent Publication No. 10-2010-0017356 uses a metal hydroxide-based flame retardant, but in order to implement sufficient flame retardant properties of the metal hydroxide-based flame retardant is more than 70% level Must be introduced. However, in such a situation, there is a difficulty in implementing the appearance of the cable, which does not solve the fundamental problem of the olefin resin.
상기와 같은 종래기술의 문제점을 해결하고자, 본 발명은 난연제를 적게 포함하면서도 난연성, 절연성, 가공성 및 물성 밸런스가 뛰어난 폴리프로필렌 수지 조성물을 제공하는 것을 목적으로 한다.In order to solve the problems of the prior art as described above, an object of the present invention is to provide a polypropylene resin composition excellent in balance of flame retardancy, insulation, processability and physical properties while containing less flame retardant.
또한 본 발명은 상기 폴리프로필렌 수지 조성물로 피복된 케이블을 제공하는 것을 목적으로 한다.Another object of the present invention is to provide a cable coated with the polypropylene resin composition.
본 발명의 상기 목적 및 기타 목적들은 하기 설명된 본 발명에 의하여 모두 달성될 수 있다.The above and other objects of the present invention can be achieved by the present invention described below.
상기 목적을 달성하기 위하여, 본 발명은 폴리프로필렌 중합체 25 내지 35 중량%, 스티렌 블록 공중합체 15 내지 25 중량%, 폴리(아릴렌 에테르) 수지 15 내지 25 중량%, 인계 난연제 26 내지 35 중량% 및 가공 첨가제 0 내지 10 중량%를 포함하는 폴리프로필렌 수지 조성물을 제공한다.In order to achieve the above object, the present invention is 25 to 35% by weight polypropylene polymer, 15 to 25% by weight styrene block copolymer, 15 to 25% by weight poly (arylene ether) resin, 26 to 35% by weight phosphorus flame retardant and It provides a polypropylene resin composition comprising 0 to 10% by weight of the processing additive.
또한 본 발명은 상기 폴리프로필렌 수지 조성물로 최외곽층이 피복된 케이블을 제공한다.In another aspect, the present invention provides a cable coated with the outermost layer with the polypropylene resin composition.
본 발명에 따르면 난연제를 적게 포함하면서도 난연성, 절연성, 가공성 및 물성 밸런스가 뛰어난 폴리프로필렌 수지 조성물 및 이로 피복된 케이블을 제공하는 효과가 있다.According to the present invention, there is an effect of providing a polypropylene resin composition having a low flame retardant and excellent balance of flame retardancy, insulation, processability and physical properties and a cable coated therewith.
이하 본 발명을 상세하게 설명한다.Hereinafter, the present invention will be described in detail.
본 발명자들은 케이블에 요구되는 다양한 규격들을 만족시키기 위해 폴리프로필렌 수지에 폴리(아릴렌 에테르) 수지 등을 적용한 결과 케이블에 요구되는 다양한 규격을 만족시킬 뿐만 아니라 난연제를 과도하게 사용하지 않고도 난연 특성을 구현할 수 있는 것을 확인하여 이를 토대로 본 발명을 완성하게 되었다.The inventors of the present invention apply poly (arylene ether) resins to polypropylene resins in order to satisfy various specifications required for cables, and not only satisfy various specifications required for cables but also realize flame retardant properties without excessive use of flame retardants. It was confirmed that the present invention was completed based on this.
본 발명의 폴리프로필렌 수지 조성물은 폴리프로필렌 중합체 25 내지 35 중량%, 스티렌 블록 공중합체 15 내지 25 중량%, 폴리(아릴렌 에테르) 수지 15 내지 25 중량%, 인계 난연제 26 내지 35 중량% 및 가공 첨가제 0 내지 10 중량%를 포함하는 것을 특징으로 한다.The polypropylene resin composition of the present invention is 25 to 35% by weight polypropylene polymer, 15 to 25% by weight styrene block copolymer, 15 to 25% by weight poly (arylene ether) resin, 26 to 35% by weight phosphorus flame retardant and processing additives It contains 0 to 10% by weight.
상기 폴리프로필렌 수지 조성물을 구성하는 각 성분을 상세하게 살펴보면 다음과 같다.Looking at each component constituting the polypropylene resin composition in detail as follows.
상기 폴리프로필렌 중합체는 일례로 폴리프로필렌 중합체; 또는 프로필렌과, 에틸렌, 1-부텐, 4-메틸-1-펜텐, 1-헥센 및 1-옥텐으로 이루어진 군으로부터 선택된 1종 이상의 올레핀의 공중합체;를 사용할 수 있고, 또 다른 예로 폴리프로필렌 중합체, 폴리프로필렌 공중합체, 프로필렌-알파-올레핀 공중합체, 프로필렌-에틸렌 공중합체, 프로필렌-부텐 공중합체 및 프로필렌-에틸렌-부텐 공중합체로 이루어진 군으로부터 선택된 1종 이상일 수 있다.The polypropylene polymer is, for example, a polypropylene polymer; Or a copolymer of propylene and at least one olefin selected from the group consisting of ethylene, 1-butene, 4-methyl-1-pentene, 1-hexene and 1-octene; and as another example, a polypropylene polymer, It may be at least one selected from the group consisting of polypropylene copolymer, propylene-alpha-olefin copolymer, propylene-ethylene copolymer, propylene-butene copolymer and propylene-ethylene-butene copolymer.
상기 폴리프로필렌 중합체는 일례로 에틸렌-부텐 고무(EBR) 함량이 1 내지 20 중량%, 1 내지 15 중량%, 혹은 5 내지 10 중량%일 수 있고, 이 범위 내에서 절연성이 우수한 효과가 있다.For example, the polypropylene polymer may have an ethylene-butene rubber (EBR) content of 1 to 20% by weight, 1 to 15% by weight, or 5 to 10% by weight, and has excellent insulation in this range.
상기 폴리프로필렌 중합체는 일례로 용융지수(230 ℃/2.16 kg)가 16 내지 25 g/10 min, 18 내지 25 g/10 min, 혹은 20 내지 25 g/10 min일 수 있고, 이 범위 내에서 물성 밸런스가 우수하며 가공성이 뛰어난 효과가 있다.For example, the polypropylene polymer may have a melt index (230 ° C./2.16 kg) of 16 to 25 g / 10 min, 18 to 25 g / 10 min, or 20 to 25 g / 10 min, and have physical properties within this range. Excellent balance and excellent workability.
상기 폴리프로필렌 중합체는 일례로 본 발명에 따른 수지 조성물 총 중량을 기준으로 25 내지 35 중량%, 혹은 27 내지 33 중량%일 수 있고, 이 범위 내에서 절연성 및 물성 밸런스가 뛰어난 효과가 있다.The polypropylene polymer may be, for example, 25 to 35% by weight, or 27 to 33% by weight based on the total weight of the resin composition according to the present invention, and has an excellent balance of insulation and physical properties within this range.
상기 폴리프로필렌 중합체는 통상적인 방법으로 제조될 수 있으며, 구체적인 예로 프로필렌이 적합한 촉매의 존재하에 α-올레핀과 괴상, 슬러리 또는 가스상 중합 반응으로 공중합된 것일 수 있다.The polypropylene polymer may be prepared by conventional methods, and in particular, propylene may be copolymerized with a-olefin in a bulk, slurry or gas phase polymerization reaction in the presence of a suitable catalyst.
상기 폴리프로필렌 중합체는 일례로 폴리프로필렌 랜덤 공중합체 또는 블록 공중합체일 수 있고, 바람직하게는 폴리프로필렌 랜덤 공중합체일 수 있다.The polypropylene polymer may be, for example, a polypropylene random copolymer or a block copolymer, preferably a polypropylene random copolymer.
상기 폴리프로필렌 랜덤 공중합체는 일례로 최종 공중합체 내에 프로필렌 단위와 공단량체 단위가 랜덤하게 분포되어 있을 수 있다. 구체적인 예로 공단량체 단위만을 함유하는 블록을 형성하지 않고, 중합체 사슬을 구성하는 폴리프로필렌 블록 내에 단일 단위로서 균일하게 분포되어 있을 수 있고, 이 경우 절연성, 가공성 및 물성 밸런스가 뛰어난 효과가 있다. 상기 공단량체의 분포는 일례로 공정 온도를 변화시킴으로써 조정될 수 있다.In the polypropylene random copolymer, for example, propylene units and comonomer units may be randomly distributed in the final copolymer. As a specific example, it may be uniformly distributed as a single unit in the polypropylene block constituting the polymer chain without forming a block containing only comonomer units, in which case there is an excellent balance of insulation, processability and physical properties. The distribution of comonomers can be adjusted, for example, by changing the process temperature.
상기 스티렌 블록 공중합체는 특별히 제한되지 않으나, 일례로 스티렌-부타디엔 공중합체, 스티렌-에틸렌-프로필렌 공중합체, 스티렌-이소프렌 공중합체, α-메틸스티렌-부타디엔 공중합체, 스티렌-부타디엔-스티렌 공중합체, 스티렌-에틸렌-프로필렌-스티렌 공중합체, 스티렌-에틸렌-부틸렌-스티렌 공중합체, 스티렌-(에틸렌-부틸렌/스티렌 공중합체)-스티렌 공중합체, 스티렌-이소프렌-스티렌 공중합체, α-메틸스티렌-부타디엔-α-메틸스티렌 공중합체 및 이들을 선택적으로 수소화시킨 변형체로 이루어진 군으로부터 선택된 1종 또는 2종 이상의 혼합물일 수 있다.The styrene block copolymer is not particularly limited, but, for example, styrene-butadiene copolymer, styrene-ethylene-propylene copolymer, styrene-isoprene copolymer, α-methylstyrene-butadiene copolymer, styrene-butadiene-styrene copolymer, Styrene-ethylene-propylene-styrene copolymer, styrene-ethylene-butylene-styrene copolymer, styrene- (ethylene-butylene / styrene copolymer) -styrene copolymer, styrene-isoprene-styrene copolymer, α-methylstyrene -Butadiene-α-methylstyrene copolymers and variants which selectively hydrogenated them.
구체적인 예로 상기 스티렌 블록 공중합체는 스티렌-에틸렌-부틸렌-스티렌 공중합체일 수 있다. 상기 스티렌-에틸렌-부틸렌-스티렌 공중합체는 일례로 선형 고분자 화합물일 수 있다.As a specific example, the styrene block copolymer may be a styrene-ethylene-butylene-styrene copolymer. The styrene-ethylene-butylene-styrene copolymer may be, for example, a linear polymer compound.
상기 스티렌 블록 공중합체는 일례로 스티렌 함량이 10 내지 20 중량%, 10 내지 18 중량%, 혹은 10 내지 15 중량%일 수 있고, 이 범위 내에서 신율 및 경도가 우수한 효과가 있다. For example, the styrene block copolymer may have a styrene content of 10 to 20% by weight, 10 to 18% by weight, or 10 to 15% by weight, and has excellent elongation and hardness within this range.
상기 스티렌 블록 공중합체는 일례로 중량평균분자량이 80,000 내지 120,000 g/mol, 85,000 내지 115,000 g/mol 혹은 90,000 내지 110,000 g/mol일 수 있고, 이 범위 내에서 유연성 및 흐름성이 우수한 효과가 있다.The styrene block copolymer may have, for example, a weight average molecular weight of 80,000 to 120,000 g / mol, 85,000 to 115,000 g / mol, or 90,000 to 110,000 g / mol, and excellent flexibility and flowability within this range.
상기 스티렌 블록 공중합체는 일례로 본 발명에 따른 수지 조성물 총 중량을 기준으로 15 내지 25 중량%, 혹은 17 내지 23 중량%일 수 있고, 이 범위 내에서 가공성 및 물성 밸런스가 뛰어난 효과가 있다.The styrene block copolymer may be, for example, 15 to 25% by weight, or 17 to 23% by weight based on the total weight of the resin composition according to the present invention, and has an excellent balance of processability and physical properties within this range.
상기 폴리(아릴렌 에테르) 수지는 통상적으로 케이블 소재로 사용될 수 있는 폴리(아릴렌 에테르) 수지인 경우 특별히 제한되지 않으나, 일례로 하기 [화학식 1] 또는 [화학식 2]로 표시되는 반복단위의 단독 중합체 또는 하기 [화학식 1] 또는 [화학식 2]의 반복단위를 포함하는 공중합체일 수 있다.The poly (arylene ether) resin is not particularly limited in the case of a poly (arylene ether) resin that can be commonly used as a cable material, as an example of the repeating unit represented by the following [Formula 1] or [Formula 2] alone It may be a polymer or a copolymer including a repeating unit of the following [Formula 1] or [Formula 2].
Figure PCTKR2016006225-appb-C000001
Figure PCTKR2016006225-appb-C000001
Figure PCTKR2016006225-appb-C000002
Figure PCTKR2016006225-appb-C000002
상기 Ra, R1, R2, R3 및 R4는 아릴렌기(Ar) 또는 페닐렌기의 치환기로, 각각 독립적으로 또는 동시에 수소, 염소, 브롬, 요오드, 메틸, 에틸, 프로필, 알릴, 페닐, 메틸벤질, 클로로메틸, 브로모메틸, 시아노에틸, 시아노, 메톡시, 페녹시 또는 니트로기이며, 상기 n은 4 내지 20의 정수이고, Ar은 탄소수 7 내지 20의 아릴렌기이다. 일례로 R1 및 R2는 알킬기 또는 탄소수 1 내지 4의 알킬기이고, R3 및 R4는 수소일 수 있다.Ra, R1, R 2 , R 3 and R 4 are substituents of arylene group (Ar) or phenylene group, each independently or simultaneously hydrogen, chlorine, bromine, iodine, methyl, ethyl, propyl, allyl, phenyl, methyl Benzyl, chloromethyl, bromomethyl, cyanoethyl, cyano, methoxy, phenoxy or nitro group, n is an integer of 4 to 20, and Ar is an arylene group having 7 to 20 carbon atoms. In an example, R 1 and R 2 may be an alkyl group or an alkyl group having 1 to 4 carbon atoms, and R 3 and R 4 may be hydrogen.
상기 폴리(아릴렌 에테르) 수지는 일례로 폴리(페닐렌 에테르)계 수지일 수 있다.The poly (arylene ether) resin may be, for example, a poly (phenylene ether) resin.
상기 폴리(페닐렌 에테르)계 수지는 보다 구체적인 예로 하기 [화학식 3]으로 표시되는 반복단위를 포함하는 폴리(아릴렌 에테르) 수지일 수 있다.The poly (phenylene ether) resin may be a poly (arylene ether) resin including a repeating unit represented by the following [Formula 3] as a specific example.
Figure PCTKR2016006225-appb-C000003
Figure PCTKR2016006225-appb-C000003
상기 W, X, Y 및 Z는 각각 독립적으로 또는 동시에 수소, 염소, 브롬, 요오드, 메틸, 에틸, 프로필, 알릴, 페닐, 메틸벤질, 클로로메틸, 브로모메틸, 시아노에틸, 시아노, 메톡시, 페녹시 또는 니트로기이고, n은 반복단위의 수로 3 내지 1000의 정수, 3 내지 100의 정수, 또는 5 내지 60의 정수이다.W, X, Y and Z are each independently or simultaneously hydrogen, chlorine, bromine, iodine, methyl, ethyl, propyl, allyl, phenyl, methylbenzyl, chloromethyl, bromomethyl, cyanoethyl, cyano, memeth Oxy, phenoxy or nitro group, n is an integer of 3 to 1000, an integer of 3 to 100, or an integer of 5 to 60 in the number of repeating units.
상기 폴리(아릴렌 에테르) 수지의 단독 중합체는 특별히 제한하지는 않으나, 구체적인 예로 폴리(2,6-디메틸-1,4-페닐렌) 에테르, 폴리(2,6-디에틸-1,4-페닐렌) 에테르, 폴리(2-메틸-6-프로필-1,4-페닐렌) 에테르, 폴리(2,6-디프로필-1,4-페닐렌) 에테르, 폴리(2-에틸-6프로필-1,4-페닐렌) 에테르, 폴리(2,6-디메톡시-1,4-페닐렌) 에테르, 폴리(2,6-디클로로메틸-1,4-페닐렌) 에테르, 폴리(2,6-디브로모메틸-1,4-페닐렌) 에테르, 폴리(2,6-디페닐-1,4-페닐렌) 에테르 및 폴리(2,5-디메틸-1,4-페닐렌) 에테르로 이루어진 군으로부터 선택된 1종 이상일 수 있다.The homopolymer of the poly (arylene ether) resin is not particularly limited, but specific examples thereof include poly (2,6-dimethyl-1,4-phenylene) ether, poly (2,6-diethyl-1,4-phenyl Ethylene) ether, poly (2-methyl-6-propyl-1,4-phenylene) ether, poly (2,6-dipropyl-1,4-phenylene) ether, poly (2-ethyl-6propyl- 1,4-phenylene) ether, poly (2,6-dimethoxy-1,4-phenylene) ether, poly (2,6-dichloromethyl-1,4-phenylene) ether, poly (2,6 With dibromomethyl-1,4-phenylene) ether, poly (2,6-diphenyl-1,4-phenylene) ether and poly (2,5-dimethyl-1,4-phenylene) ether It may be at least one selected from the group consisting of.
또한, 상기 폴리(아릴렌 에테르) 수지의 공중합체는 특별히 제한하지는 않으나, 구체적인 예로 2,6-디메틸페놀과 2,3,6-트리메틸페놀의 공중합체, 2,6-디메틸페놀과 o-크레졸의 공중합체 및 2,3,6-트리메틸페놀과 o-크레졸의 공중합체 등과 같이 폴리(페닐렌 에테르) 구조가 주쇄가 되는 폴리(페닐렌 에테르)계 공중합체일 수 있다.In addition, the copolymer of the poly (arylene ether) resin is not particularly limited, but specific examples thereof include a copolymer of 2,6-dimethylphenol and 2,3,6-trimethylphenol, 2,6-dimethylphenol and o-cresol It may be a poly (phenylene ether) copolymer having a poly (phenylene ether) structure as the main chain, such as a copolymer of and a copolymer of 2,3,6-trimethylphenol and o-cresol.
상기 폴리(아릴렌 에테르) 수지는 일례로 상기 폴리(아릴렌 에테르) 수지의 단독 중합체 및 공중합체 이외에, α,β-불포화 카르본산 또는 그의 유도체, 스테린 또는 그의 유도체, 불포화 카르본산 또는 그의 유도체를 개시제의 존재 또는 비존재 하에서 상기 폴리(아릴렌 에테르)의 단독 중합체 또는 공중합체와 30 내지 350 ℃의 온도 하에서 용융 상태, 용액 상태 또는 슬러리 상태로 반응시켜 수득되는 변성 폴리(아릴렌 에테르) 수지일 수 있다.The poly (arylene ether) resin is, for example, in addition to the homopolymer and copolymer of the poly (arylene ether) resin, α, β-unsaturated carboxylic acid or derivative thereof, sterin or derivative thereof, unsaturated carboxylic acid or derivative thereof Modified poly (arylene ether) resin obtained by reacting a homopolymer or copolymer of poly (arylene ether) with a homopolymer or copolymer in the presence or absence of an initiator in a molten, solution or slurry state at a temperature of 30 to 350 ° C. Can be.
상기 폴리(아릴렌 에테르) 수지는 일례로 고유점도(0.5 g/dl, 클로로폼 용액, 30 ℃ 측정)가 0.25 내지 0.50 dl/g, 0.30 내지 0.50 dl/g, 혹은 0.35 내지 0.45 dl/g의 범위 이내일 수 있다.For example, the poly (arylene ether) resin has an intrinsic viscosity (0.5 g / dl, chloroform solution, measured at 30 ° C.) of 0.25 to 0.50 dl / g, 0.30 to 0.50 dl / g, or 0.35 to 0.45 dl / g. It may be within range.
상기 폴리(아릴렌 에테르) 수지는 일례로 본 발명에 따른 수지 조성물 총 중량을 기준으로 15 내지 25 중량%, 15 내지 23 중량%, 혹은 15 내지 20 중량%일 수 있고, 이 범위 내에서 적절한 난연을 구현하면서 전선으로 압출시 유연성과 규격대비 신율을 만족하기 때문에 바람직하다.The poly (arylene ether) resin may be 15 to 25% by weight, 15 to 23% by weight, or 15 to 20% by weight based on the total weight of the resin composition according to the present invention, for example, suitable flame retardant within this range It is desirable because it satisfies the flexibility and elongation at the time of extrusion into the wire while implementing the
상기 인계 난연제는 일례로 합성 수지 또는 수지 조성물에 난연성을 부여하기 위하여 사용되는 통상의 인계 난연제일 수 있다. 또 다른 예로 환경친화적인 난연성을 부여하기 위하여 할로겐계 난연제를 사용하지 않을 수 있고, 또한 인계 난연제 중에서도 적인(red phosphorus)을 제외한 다른 인계 난연제일 수 있다.The phosphorus flame retardant may be, for example, a conventional phosphorus flame retardant used to impart flame retardancy to a synthetic resin or a resin composition. In another example, halogen-based flame retardants may not be used to impart environmentally friendly flame retardancy, and other phosphorus-based flame retardants except red phosphorus may be used.
상기 인계 난연제는 일례로 유기 금속 포스피네이트계 난연제, 상온에서 고상인 질소/인계 난연제 및 상온에서 액상인 유기 포스페이트계 난연제로 이루어진 군으로부터 선택된 1종 이상일 수 있고, 바람직하게는 유기 금속 포스피네이트계 난연제, 상온에서 고상인 질소/인계 난연제 및 상온에서 액상인 유기 포스페이트계 난연제로 이루어진 군으로부터 선택된 2종 이상일 수 있으며, 이 경우 난연성 및 가공성이 우수한 효과가 있다.The phosphorus flame retardant may be at least one selected from the group consisting of, for example, an organometallic phosphinate flame retardant, a nitrogen / phosphorous flame retardant solid at room temperature, and an organic phosphate flame retardant liquid at normal temperature, preferably an organometallic phosphinate It may be at least two selected from the group consisting of a flame retardant, a solid nitrogen / phosphorus flame retardant at room temperature and a liquid organic phosphate flame retardant at room temperature, in this case it is excellent in flame retardancy and processability.
상기 상온(Room Temperature)은 일반적인 22 내지 23 ℃, 또는 20 내지 26 ℃를 의미할 수 있다.The room temperature may mean a general 22 to 23 ℃, or 20 to 26 ℃.
상기 인계 난연제는 일례로 본 발명에 따른 수지 조성물 총 중량을 기준으로 26 내지 35 중량%, 27 내지 33 중량%, 혹은 28 내지 32 중량%일 수 있고, 이 범위 내에서 난연성 및 가공성이 우수한 효과가 있다.The phosphorus-based flame retardant may be, for example, 26 to 35% by weight, 27 to 33% by weight, or 28 to 32% by weight based on the total weight of the resin composition according to the present invention. have.
상기 유기 금속 포스피네이트계 난연제는 일례로 메탈 디알킬 포스피네이트일 수 있고, 구체적인 예로 알루미늄 디에틸 포스피네이트일 수 있으며, 이 경우 적은 양으로도 충분한 난연 효과가 발휘되면서도 다른 물성에 악영향을 미치지 않는다.The organometallic phosphinate-based flame retardant may be, for example, a metal dialkyl phosphinate, and in particular, may be aluminum diethyl phosphinate, and in this case, a sufficient amount of the flame retardant effect may be exerted, while adversely affecting other physical properties. Not crazy
상기 유기 금속 포스피네이트계 난연제는 일례로 인(P) 함량이 10 내지 50 중량%, 15 내지 40 중량%, 혹은 20 내지 30 중량%일 수 있고, 이 범위 내에서 난연 효과가 발휘되면서도 다른 물성에 악영향을 미치지 않는다.The organometallic phosphinate-based flame retardant may be, for example, a phosphorus (P) content of 10 to 50% by weight, 15 to 40% by weight, or 20 to 30% by weight. Does not adversely affect
상기 유기 금속 포스피네이트계 난연제는 일례로 본 발명에 따른 수지 조성물 총 중량을 기준으로 5 내지 30 중량%, 10 내지 25 중량% 또는 10 내지 20 중량%일 수 있고, 이 범위 내에서 난연 효율이 우수한 효과가 있다.The organometallic phosphinate-based flame retardant may be, for example, 5 to 30% by weight, 10 to 25% by weight or 10 to 20% by weight based on the total weight of the resin composition according to the present invention. Excellent effect.
상기 상온에서 고상인 질소/인계 난연제는 일례로 니트로-포스페이트계 난연제 또는 포스페이트 염 난연제일 수 있고, 구체적인 예로 멜라민-폴리포스페이트일 수 있다.The nitrogen / phosphorous flame retardant solid at room temperature may be, for example, a nitro-phosphate flame retardant or a phosphate salt flame retardant, and in particular, may be melamine-polyphosphate.
상기 상온에서 고상인 질소/인계 난연제는 일례로 질소(N) 함량이 20 내지 60 중량%, 30 내지 50 중량%, 혹은 35 내지 45 중량%일 수 있고, 이 범위 내에서 난연 효과가 발휘되면서도 다른 물성에 악영향을 미치지 않는다.The nitrogen / phosphorous flame retardant solid at room temperature may be, for example, 20 to 60% by weight, 30 to 50% by weight, or 35 to 45% by weight of nitrogen (N). Does not adversely affect physical properties.
또 다른 예로 상기 상온에서 고상인 질소/인계 난연제는 인(P) 함량이 5 내지 40 중량%, 5 내지 30 중량%, 혹은 10 내지 20 중량%일 수 있고, 이 범위 내에서 난연 효과가 발휘되면서도 다른 물성에 악영향을 미치지 않는다.As another example, the nitrogen / phosphorous flame retardant solid at room temperature may have a phosphorus (P) content of 5 to 40 wt%, 5 to 30 wt%, or 10 to 20 wt%, while the flame retardant effect is exhibited within this range. It does not adversely affect other physical properties.
상기 상온에서 고상인 질소/인계 난연제는 일례로 본 발명에 따른 수지 조성물 총 중량을 기준으로 1 내지 25 중량%, 3 내지 20 중량% 또는 5 내지 15 중량%일 수 있고, 이 범위 내에서 난연 효율이 우수한 효과가 있다.The nitrogen / phosphorous flame retardant solid at room temperature may be, for example, 1 to 25% by weight, 3 to 20% by weight or 5 to 15% by weight based on the total weight of the resin composition according to the present invention. This has an excellent effect.
상기 상온에서 액상인 유기 포스페이트계 난연제는 일례로 비스페놀 A 비스(디알킬 포스페이트), 비스페놀 A 비스(디아릴 포스페이트) 또는 이들의 혼합일 수 있고, 구체적인 예로 비스페놀-A-디페닐포스페이트일 수 있으며, 이 경우 난연성 뿐만 아니라, 가소성 및 표면 특성을 향상시키는 효과가 있다.The organic phosphate flame retardant that is liquid at room temperature may be, for example, bisphenol A bis (dialkyl phosphate), bisphenol A bis (diaryl phosphate) or a mixture thereof, and specific examples may be bisphenol-A-diphenyl phosphate. In this case, as well as flame retardancy, there is an effect of improving the plasticity and surface properties.
상기 상온에서 액상인 유기 포스페이트계 난연제는 일례로 인(P) 함량이 1 내지 20 중량%, 3 내지 15 중량%, 혹은 5 내지 10 중량%일 수 있고, 이 범위 내에서 가소성 및 표면 특성이 우수한 효과가 있다.The organic phosphate-based flame retardant that is liquid at room temperature may be, for example, 1 to 20% by weight, 3 to 15% by weight, or 5 to 10% by weight, and has excellent plasticity and surface properties within this range. It works.
상기 상온에서 액상인 유기 포스페이트계 난연제는 일례로 본 발명에 따른 수지 조성물 총 중량을 기준으로 1 내지 15 중량%, 1 내지 10 중량%, 또는 3 내지 8 중량%일 수 있고, 이 범위 내에서 난연성, 가소성 및 표면 특성이 우수한 효과가 있다.The organic phosphate flame retardant that is liquid at room temperature may be, for example, 1 to 15% by weight, 1 to 10% by weight, or 3 to 8% by weight based on the total weight of the resin composition according to the present invention. Excellent plasticity and surface properties.
상기 가공 첨가제는 일례로 윤활제, 산화방지제, 광안정제, 사슬연장제, 반응촉매, 이형제, 안료, 염료, 대전 방지제, 항균제, 가공조제, 금속 불활성화제, 억연제, 불소계 적하방지제, 무기 충진재, 유리섬유, 내마찰 내마모제 및 커플링제로 이루어진 군으로부터 선택된 1종 이상일 수 있다.The processing additives include, for example, lubricants, antioxidants, light stabilizers, chain extenders, reaction catalysts, mold release agents, pigments, dyes, antistatic agents, antibacterial agents, processing aids, metal deactivators, depressants, fluorine-based antidropping agents, inorganic fillers, glass It may be at least one selected from the group consisting of fibers, abrasion resistant wear and coupling agents.
상기 가공 첨가제는 일례로 본 발명에 따른 수지 조성물 총 중량을 기준으로 0 내지 10 중량%, 0.1 내지 8 중량%, 혹은 2 내지 6 중량%일 수 있고, 이 범위 내에서 가공성 및 물성 밸런스가 우수한 효과가 있다.The processing additive may be, for example, 0 to 10% by weight, 0.1 to 8% by weight, or 2 to 6% by weight based on the total weight of the resin composition according to the present invention, and excellent workability and balance of properties within this range. There is.
상기 폴리프로필렌 수지 조성물은 일례로 용융지수(230 ℃/2.16 kg)가 1 g/10 min 이상, 1 내지 30 g/10 min, 혹은 2 내지 10 g/10 min일 수 있고, 이 범위 내에서 가공성이 우수한 효과가 있다.For example, the polypropylene resin composition may have a melt index (230 ° C./2.16 kg) of 1 g / 10 min or more, 1 to 30 g / 10 min, or 2 to 10 g / 10 min. This has an excellent effect.
상기 폴리프로필렌 수지 조성물은 일례로 인장강도가 100 kgf/cm2 이상, 100 내지 200 kgf/cm2, 혹은 100 내지 125 kgf/cm2일 수 있고, 이 범위 내에서 케이블 용도에 적합한 효과가 있다.For example, the polypropylene resin composition may have a tensile strength of 100 kgf / cm 2 or more, 100 to 200 kgf / cm 2 , or 100 to 125 kgf / cm 2 , and has an effect suitable for cable use within this range.
상기 폴리프로필렌 수지 조성물은 일례로 인장신율이 150 % 이상, 150 내지 350 %, 혹은 200 내지 290 %일 수 있고, 이 범위 내에서 케이블 용도에 적합한 효과가 있다.For example, the polypropylene resin composition may have an elongation of 150% or more, 150 to 350%, or 200 to 290%, and has an effect suitable for cable use within this range.
상기 폴리프로필렌 수지 조성물은 일례로 쇼어 A 경도가 80 이상, 80 내지 95, 혹은 85 내지 95 일 수 있고, 이 범위 내에서 케이블 용도에 적합한 효과가 있다.For example, the polypropylene resin composition may have a Shore A hardness of 80 or more, 80 to 95, or 85 to 95, and has an effect suitable for cable use within this range.
또한 본 발명의 케이블은 상기 폴리프로필렌 수지 조성물로 최외곽층이 피복된 것을 특징으로 한다.In addition, the cable of the present invention is characterized in that the outermost layer is coated with the polypropylene resin composition.
상기 케이블은 일례로 다심 케이블일 수 있다.The cable may be, for example, a multi-core cable.
상기 케이블의 제조방법은 통상적으로 폴리프로필렌 수지 조성물을 절연재 혹은 피복재로 하는 케이블 제조방법인 경우 특별히 제한되지 않는다.The method of manufacturing the cable is not particularly limited in the case of a cable manufacturing method which usually uses a polypropylene resin composition as an insulating material or a covering material.
이하, 본 발명의 이해를 돕기 위하여 바람직한 실시예를 제시하나, 하기 실시예는 본 발명을 예시하는 것일 뿐 본 발명의 범주 및 기술사상 범위 내에서 다양한 변경 및 수정이 가능함은 당업자에게 있어서 명백한 것이며, 이러한 변형 및 수정이 첨부된 특허청구범위에 속하는 것도 당연한 것이다.Hereinafter, preferred examples are provided to aid the understanding of the present invention, but the following examples are merely for exemplifying the present invention, and it will be apparent to those skilled in the art that various changes and modifications can be made within the scope and spirit of the present invention. It is natural that such variations and modifications fall within the scope of the appended claims.
[실시예]EXAMPLE
실시예 및 비교예에서 사용된 (A) 폴리프로필렌 중합체, (B-1 및 B-2) 스티렌 블록 공중합체, (C) 폴리(아릴렌 에테르) 수지, (D) 인계 난연제 및 (E) 가공 첨가제는 다음과 같다.(A) polypropylene polymer, (B-1 and B-2) styrene block copolymer, (C) poly (arylene ether) resin, (D) phosphorus flame retardant and (E) processing used in Examples and Comparative Examples The additive is as follows.
(A) 폴리프로필렌 중합체(PP)(A) Polypropylene Polymer (PP)
에틸렌-부텐 고무(EBR) 함량 7 %, 용융지수(230 ℃/ 2.16 kg) 23 g/10 min의 폴리프로필렌 랜덤 공중합체(폴리미래, 제품명 EC 5082)를 사용하였다.A polypropylene random copolymer (Polyfuture, product name EC 5082) with an ethylene-butene rubber (EBR) content of 7% and a melt index (230 ° C./2.16 kg) of 23 g / 10 min was used.
(B-1) 스티렌 블록 공중합체(SBC 1)(B-1) Styrene Block Copolymer (SBC 1)
스티렌 함량 13 %, 중량평균 분자량 105,000 g/mol의 SEBS(스티렌-에틸렌-부틸렌-스티렌) 공중합체(Kraton, 제품명 SEBS G 1657)를 사용하였다.A SEBS (styrene-ethylene-butylene-styrene) copolymer (Kraton, product name SEBS G 1657) having a styrene content of 13% and a weight average molecular weight of 105,000 g / mol was used.
(B-2) 스티렌 블록 공중합체(SBC 2)(B-2) Styrene Block Copolymer (SBC 2)
스티렌 함량 13 %, 중량평균 분자량 100,000 g/mol의 SEBS(스티렌-에틸렌-부틸렌-스티렌) 공중합체(LCY Chemical, 제품명 LCY 9557)를 사용하였다.A SEBS (styrene-ethylene-butylene-styrene) copolymer (LCY Chemical, product name LCY 9557) having a styrene content of 13% and a weight average molecular weight of 100,000 g / mol was used.
(C) 폴리(아릴렌 에테르) 수지(PPE)(C) poly (arylene ether) resin (PPE)
점도 0.38 ± 0.02 dl/g의 폴리(페닐렌 에테르) 수지(Mitsubishi Enginnering Plastics, 제품명 PX 100F)를 사용하였다.Poly (phenylene ether) resin (Mitsubishi Enginnering Plastics, product name PX 100F) having a viscosity of 0.38 ± 0.02 dl / g was used.
(D) 인계 난연제(FR)(D) Phosphorus Flame Retardant (FR)
인 함량 23 내지 24 %의 알루미늄 디에틸 포스피네이트(Clariant, 제품명 OP 1230), 상온에서 액상인 유기 포스페이트계 난연제로써 비스페놀-A-디페닐포스페이트(Adeka사, 제품명 FP-600) 및 상온에서 고상인 질소/인계 난연제로써 질소 함량 39 내지 42 %, 인 함량 14 내지 17 %의 멜라민-폴리포스페이트(DOOBON사, 제품명 NONFLA 601)를 혼합하여 사용하였다.Aluminum diethyl phosphinate (Clariant, product name OP 1230) with a phosphorus content of 23 to 24%, bisphenol-A-diphenylphosphate (Adeka, product name FP-600) as a liquid organic phosphate flame retardant at room temperature, and solid phase at room temperature As phosphorus nitrogen / phosphorus flame retardant, a mixture of melamine-polyphosphate (DOOBON, product name NONFLA 601) having a nitrogen content of 39 to 42% and a phosphorus content of 14 to 17% was used.
(E) 가공 첨가제(Additives)(E) Processing Additives
윤활제 및 산화방지제 등을 혼합하여 사용하였다.Lubricants and antioxidants were used in combination.
실시예 1Example 1
(A) 폴리프로필렌 중합체 30 중량%, (B-1) 스티렌 블록 공중합체 20 중량%, (C) 폴리(아릴렌 에테르) 수지 17 중량%, (D) 인계 난연제 30 중량%(알루미늄 디에틸 포스피네이트 15 중량%, 비스페놀-A-디페닐포스페이트 6 중량% 및 멜라민-폴리포스페이트 9 중량%) 및 (E) 가공 첨가제 3 중량%를 슈퍼 믹서(super mixer)를 이용해 혼합하고, 이축 압출기를 사용하여 200 내지 290 ℃ 구간에서 용융 및 혼련하여 압출 가공을 통해 펠렛 형태의 수지 조성물을 제조하였다.(A) 30% by weight polypropylene polymer, (B-1) 20% by weight styrene block copolymer, (C) 17% by weight poly (arylene ether) resin, (D) 30% by weight phosphorus flame retardant (aluminum diethyl force) 15% by weight of pinate, 6% by weight of bisphenol-A-diphenylphosphate and 9% by weight of melamine-polyphosphate) and 3% by weight of (E) processing additives were mixed using a super mixer and used with a twin screw extruder. To melt and kneaded in the 200 to 290 ℃ section to prepare a resin composition in the form of pellets through an extrusion process.
상기 제조된 펠렛 형태의 수지 조성물을 80 ℃에서 4시간 동안 건조하고 상온에서 1일 방치 후, 와이어코팅 압출기(Wire coating extruder, 독일 소재 써모사이언티픽(Thermo Scientific) 사의 19 Ø HAAKE extruder)를 이용하여 압출조건 230 내지 260 ℃에서 80 rpm, 30 m/min의 선속으로 압출하여 케이블 시편을 제조하였다.After drying the prepared resin composition in the form of pellets for 4 hours at 80 ℃ and left at room temperature for 1 day, using a wire coating extruder (19 Ø HAAKE extruder of Thermo Scientific, Germany) Extrusion Conditions Cable specimens were prepared by extruding at a speed of 80 rpm and 30 m / min at 230 to 260 ° C.
실시예 2Example 2
상기 실시예 1에서 (B-1) 스티렌 블록 공중합체 대신 (B-2) 스티렌 블록 공중합체를 동량 대체 사용한 것을 제외하고는 실시예 1과 동일한 방법으로 실시하였다.Except for using the same amount of the (B-2) styrene block copolymer instead of the (B-1) styrene block copolymer in Example 1 was carried out in the same manner as in Example 1.
실시예 3Example 3
하기 표 1에서와 같이 상기 실시예 1에서 (A) 폴리프로필렌 중합체 25 중량%, (B-1) 스티렌 블록 공중합체 20 중량%, (C) 폴리(아릴렌 에테르) 수지 17 중량%, (D) 인계 난연제 35 중량% 및 (E) 가공 첨가제 3 중량%를 사용한 것을 제외하고는 상기 실시예 1과 동일한 방법으로 실시하였다.As shown in Table 1, in Example 1, (A) 25% by weight polypropylene polymer, (B-1) 20% by weight styrene block copolymer, (C) 17% by weight poly (arylene ether) resin, (D ) The process was carried out in the same manner as in Example 1, except that 35 wt% of phosphorus flame retardant and 3 wt% of (E) processing additive were used.
비교예 1Comparative Example 1
상기 실시예 1에서 (C) 폴리(아릴렌 에테르) 수지를 사용하지 않고, (A) 폴리프로필렌 중합체 38 중량%, (B-1) 스티렌 블록 공중합체 25 중량%, (D) 인계 난연제 35 중량%(알루미늄 디에틸 포스피네이트 20 중량%, 비스페놀-A-디페닐포스페이트 10 중량% 및 멜라민-폴리포스페이트 5 중량%) 및 (E) 가공 첨가제 2 중량%를 사용하여 혼합한 것을 제외하고는 실시예 1과 동일한 방법으로 실시하였다.Without using (C) poly (arylene ether) resin in Example 1, (A) 38% by weight polypropylene polymer, (B-1) 25% by weight styrene block copolymer, (D) phosphorus flame retardant 35% Except for mixing using 20% by weight of aluminum diethyl phosphinate, 10% by weight of bisphenol-A-diphenylphosphate and 5% by weight of melamine-polyphosphate) and 2% by weight of (E) processing additives. It carried out by the same method as Example 1.
비교예 2Comparative Example 2
상기 실시예 1에서 (A) 폴리프로필렌 중합체 30 중량%, (B-1) 스티렌 블록 공중합체 20 중량%, (C) 폴리(아릴렌 에테르) 수지 30 중량%, (D) 인계 난연제 17 중량%(알루미늄 디에틸 포스피네이트 8 중량%, 비스페놀-A-디페닐포스페이트 4 중량% 및 멜라민-폴리포스페이트 5 중량%) 및 (E) 가공 첨가제 3 중량%를 사용하여 혼합한 것을 제외하고는 실시예 1과 동일한 방법으로 실시하였다.In Example 1 (A) 30% by weight polypropylene polymer, (B-1) 20% by weight styrene block copolymer, (C) 30% by weight poly (arylene ether) resin, (D) 17% by weight phosphorus flame retardant (8% by weight of aluminum diethyl phosphinate, 4% by weight of bisphenol-A-diphenylphosphate and 5% by weight of melamine-polyphosphate) and (E) Example 3 except mixing with 3% by weight of processing additives It carried out by the same method as 1.
비교예 3Comparative Example 3
상기 실시예 1에서 (A) 폴리프로필렌 중합체 20 중량%, (B-1) 스티렌 블록 공중합체 10 중량%, (C) 폴리(아릴렌 에테르) 수지 20 중량%, (D) 인계 난연제 48 중량%(알루미늄 디에틸 포스피네이트 20 중량%, 비스페놀-A-디페닐포스페이트 20 중량% 및 멜라민-폴리포스페이트 8 중량%) 및 (E) 가공 첨가제 2 중량%를 사용하여 혼합한 것을 제외하고는 실시예 1과 동일한 방법으로 실시하였다.In Example 1 (A) 20% by weight polypropylene polymer, (B-1) 10% by weight styrene block copolymer, (C) 20% by weight poly (arylene ether) resin, (D) 48% by weight phosphorus flame retardant (20% by weight of aluminum diethyl phosphinate, 20% by weight of bisphenol-A-diphenylphosphate and 8% by weight of melamine-polyphosphate) and (E) Example 2 except mixing with 2% by weight of processing additives. It carried out by the same method as 1.
비교예 4Comparative Example 4
상기 실시예 1에서 (A) 폴리프로필렌 중합체 20 중량%, (B-1) 스티렌 블록 공중합체 10 중량%, (C) 폴리(아릴렌 에테르) 수지 48 중량%, (D) 인계 난연제 20 중량%(알루미늄 디에틸 포스피네이트 10 중량%, 비스페놀-A-디페닐포스페이트 5 중량% 및 멜라민-폴리포스페이트 5 중량%) 및 (E) 가공 첨가제 2 중량%를 사용하여 혼합한 것을 제외하고는 실시예 1과 동일한 방법으로 실시하였다.In Example 1, (A) 20% by weight polypropylene polymer, (B-1) 10% by weight styrene block copolymer, (C) 48% by weight poly (arylene ether) resin, (D) 20% by weight phosphorus flame retardant (Ex) 10% by weight of aluminum diethyl phosphinate, 5% by weight of bisphenol-A-diphenylphosphate and 5% by weight of melamine-polyphosphate) and (E) 2% by weight of processing additives It carried out by the same method as 1.
비교예 5Comparative Example 5
상기 실시예 1에서 (A) 폴리프로필렌 중합체 15 중량%, (B-1) 스티렌 블록 공중합체 30 중량%, (C) 폴리(아릴렌 에테르) 수지 30 중량%, (D) 인계 난연제 20 중량%(알루미늄 디에틸 포스피네이트 10 중량%, 비스페놀-A-디페닐포스페이트 5 중량% 및 멜라민-폴리포스페이트 5 중량%) 및 (E) 가공 첨가제 5 중량%를 사용하여 혼합한 것을 제외하고는 실시예 1과 동일한 방법으로 실시하였다.In Example 1 (A) 15% by weight of the polypropylene polymer, (B-1) 30% by weight of the styrene block copolymer, (C) 30% by weight of the poly (arylene ether) resin, (D) 20% by weight of the phosphorus-based flame retardant Example (except that 10% by weight of aluminum diethyl phosphinate, 5% by weight of bisphenol-A-diphenylphosphate and 5% by weight of melamine-polyphosphate) and (E) 5% by weight of processing additives It carried out by the same method as 1.
비교예 6Comparative Example 6
상기 실시예 1에서 (A) 폴리프로필렌 중합체 33 중량%, (B-1) 스티렌 블록 공중합체 23 중량%, (C) 폴리(아릴렌 에테르) 수지 13 중량%, (D) 인계 난연제 25 중량%(알루미늄 디에틸 포스피네이트 12 중량%, 비스페놀-A-디페닐포스페이트 8 중량% 및 멜라민-폴리포스페이트 5 중량%) 및 (E) 가공 첨가제 6 중량%를 사용하여 혼합한 것을 제외하고는 실시예 1과 동일한 방법으로 실시하였다.In Example 1, (A) 33% by weight of the polypropylene polymer, (B-1) 23% by weight of the styrene block copolymer, (C) 13% by weight of the poly (arylene ether) resin, (D) 25% by weight of the phosphorus flame retardant (12% by weight of aluminum diethyl phosphinate, 8% by weight of bisphenol-A-diphenylphosphate and 5% by weight of melamine-polyphosphate) and (E) Example 6, except mixing using a processing additive It carried out by the same method as 1.
비교예 7Comparative Example 7
하기 표 1에서와 같이 상기 실시예 1에서 (A) 폴리프로필렌 중합체 25 중량%, (B-1) 스티렌 블록 공중합체 20 중량%, (C) 폴리(아릴렌 에테르) 수지 13 중량%, (D) 인계 난연제 40 중량%(알루미늄 디에틸 포스피네이트 25 중량%, 비스페놀-A-디페닐포스페이트 6 중량% 및 멜라민-폴리포스페이트 9 중량%) 및 (E) 가공 첨가제 2 중량%를 사용하여 혼합한 것을 제외하고는 실시예 1과 동일한 방법으로 실시하였다.As shown in Table 1, in Example 1 (A) 25% by weight of the polypropylene polymer, (B-1) 20% by weight of the styrene block copolymer, (C) 13% by weight of the poly (arylene ether) resin, (D ) 40% by weight of phosphorus flame retardant (25% by weight of aluminum diethyl phosphinate, 6% by weight of bisphenol-A-diphenylphosphate and 9% by weight of melamine-polyphosphate) and (E) 2% by weight of processing additives Except that was carried out in the same manner as in Example 1.
비교예 8Comparative Example 8
하기 표 1에서와 같이 상기 실시예 1에서 (A) 폴리프로필렌 중합체 25 중량%, (B-1) 스티렌 블록 공중합체 20 중량%, (C) 폴리(아릴렌 에테르) 수지 15 중량%, (D) 인계 난연제 25 중량%(알루미늄 디에틸 포스피네이트 20 중량%, 비스페놀-A-디페닐포스페이트 6 중량% 및 멜라민-폴리포스페이트 9 중량%) 및 (E) 가공 첨가제 15 중량%를 사용하여 혼합한 것을 제외하고는 실시예 1과 동일한 방법으로 실시하였다.As shown in Table 1, in Example 1 (A) 25% by weight of the polypropylene polymer, (B-1) 20% by weight of the styrene block copolymer, (C) 15% by weight of the poly (arylene ether) resin, (D 25% by weight of phosphorus flame retardant (20% by weight of aluminum diethyl phosphinate, 6% by weight of bisphenol-A-diphenylphosphate and 9% by weight of melamine-polyphosphate) and (E) 15% by weight of processing additives Except that was carried out in the same manner as in Example 1.
[시험예][Test Example]
상기 실시예 1 내지 3 및 비교예 1 내지 8에서 수득한 폴리프로필렌 수지 조성물의 케이블 시편의 물성을 하기의 방법으로 측정하여, 그 결과를 하기의 표 1에 나타내었다.The physical properties of the cable specimens of the polypropylene resin compositions obtained in Examples 1 to 3 and Comparative Examples 1 to 8 were measured by the following method, and the results are shown in Table 1 below.
측정 방법How to measure
* 중량평균분자량: GPC를 통하여 측정하며 측정 방법은 아래와 같다.* Weight average molecular weight: Measured through GPC, the measuring method is as follows.
<분석 기기><Analytical instrument>
- Column: Polymer Lab mixed B X 2-Column: Polymer Lab mixed B X 2
- Solvent: Tetrahydrofuran (0.45 ㎛ filtered)Solvent: Tetrahydrofuran (0.45 ㎛ filtered)
- Flow: 1.0 ml/minFlow: 1.0 ml / min
- Injection volume: 100μL (0.45 ㎛ filtered)Injection volume: 100μL (0.45㎛ filtered)
- Running time: 25 minRunning time: 25 min
- Detector: Agilent RI detector-Detector: Agilent RI detector
<실험 과정>Experimental Process
1) 시료를 적당량 취하여 THF에 1mg/ml 농도로 녹여 0.45 ㎛ syringe filter로 여과한다.1) Take an appropriate amount of sample and dissolve in THF at 1mg / ml concentration and filter with 0.45㎛ syringe filter.
2) 시료 용액을 주입하여 GPC chromatogram을 얻는다.2) Inject sample solution to obtain GPC chromatogram.
3) 표준 용액을 주입하여 GPC chromatogram을 얻는다.3) Inject standard solution to obtain GPC chromatogram.
4) 표준 용액의 크로마토그램으로부터 calibration curve와 식을 구하고 그 식에 시료 용액의 머무름 시간을 대입하여 시료의 중량평균분자량을 얻는다.4) Obtain the calibration curve and equation from the chromatogram of the standard solution and substitute the retention time of the sample solution into the equation to obtain the weight average molecular weight of the sample.
* 케이블 외관 평가: 케이블 압출 시 UL 1581에 명시된 방법에 의거하여 육안검사를 실시하여 측정하였다.* Cable appearance evaluation: The cable extrusion was performed by visual inspection according to the method specified in UL 1581.
* 인장강도(Tensile Strength, kgf/cm2): 케이블 시편을 이용하여 UL 1581에 명시된 방법에 의거하여 측정하였다.Tensile strength (kgf / cm 2 ): measured using cable specimens according to the method specified in UL 1581.
* 인장신율(Tensile Elongation, %): 케이블 시편을 이용하여 UL 1581에 명시된 방법에 의거하여 측정하였다.Tensile Elongation (%): measured using cable specimens according to the method specified in UL 1581.
* 난연성(VW-1): 케이블 시편을 이용하여 UL 1581에 명시된 방법에 의거하여 측정하였다.* Flame retardant (VW-1): measured using cable specimens according to the method specified in UL 1581.
* 용융지수(Melt Index, g/10 min): 표준 측정 ASTM D1238(230 ℃/2.16 kg)에 의거하여 측정하였다.Melt Index (Melt Index, g / 10 min): Measured according to standard measurement ASTM D1238 (230 ° C./2.16 kg).
* 경도(Shore A): 표준측정 ASTM D2240에 의거하여 측정하였다.* Shore A: Measured according to the standard measurement ASTM D2240.
구분division 실시예Example 비교예Comparative example
1One 22 33 1One 22 33 44 55 66 77 88
(A) PP(중량%)(A) PP (% by weight) 3030 3030 2525 3838 3030 2020 2020 1515 3333 2525 2525
(B-1) SBC 1(중량%)(B-1) SBC 1 (% by weight) 2020 -- 2020 2525 2020 1010 1010 3030 2323 2020 2020
(B-2) SBC 2(중량%)(B-2) SBC 2 (% by weight) -- 2020 -- -- -- -- -- -- -- -- --
(C) PPE(중량%)(C) PPE (% by weight) 1717 1717 1717 -- 3030 2020 4848 3030 1313 1313 1515
(D) FR(D) FR 알루미늄 디에틸 포스피네이트Aluminum diethyl phosphinate 1515 2020 2020 88 2020 1010 1010 1010 1212 2525 2020
비스페놀-A-디페닐포스페이트Bisphenol-A-diphenylphosphate 99 1010 99 44 2020 55 55 55 88 66 66
멜라민-폴리포스페이트Melamine-Polyphosphate 66 55 66 55 88 55 55 55 55 99 99
소계(중량%)Subtotal (wt%) 3030 3535 3535 1717 4848 2020 2020 2020 2525 4040 2525
(E) Additives(E) Additives 33 33 33 22 33 22 22 55 66 22 1515
케이블 시편의 기계적 특성Mechanical Properties of Cable Specimen
용융지수(MI 230 ℃/2.16 kg, g/10 min)Melt Index (MI 230 ° C / 2.16 kg, g / 10 min) 33 4.54.5 1.11.1 1717 1.41.4 2.22.2 0.40.4 0.30.3 1111 3.13.1 5.45.4
인장강도(상온 TS, kgf/cm2)Tensile Strength (at room temperature TS, kgf / cm 2 ) 121121 104104 116116 141141 8888 9191 6969 9393 128128 116116 101101
인장신율(상온 TE, %)Tensile Elongation (at room temperature TE,%) 215215 271271 264264 271271 141141 8989 4242 167167 292292 212212 234234
경도(Shore A)Shore A 8888 9090 8787 8787 9292 9292 9494 9090 8787 8989 8888
난연성(VW-1)Flame Retardant (VW-1) PASSPASS PASSPASS PASSPASS FailFail PassPass FailFail PassPass PassPass FailFail PASSPASS FailFail
케이블 압출 특성Cable extrusion properties
압출시 토크(Nm)Torque during extrusion (Nm) 1919 1717 2121 2222 2727 2222 3131 3838 1313 2424 1919
압출시 압력(bar)Pressure at extrusion (bar) 3535 3434 3333 4242 4141 3030 2727 4949 2727 4040 3636
압출가공성Extrusion Processability ×× ×× ××
* 압출가공성: 케이블 압출 시 외관품질 및 생산성을 기준으로 4단계(◎ - 매우 좋음, ○ - 양호, △ - 보통, × - 나쁨)로 구분하였다.* Extrusion processability: The cable was divided into four stages (◎-very good, ○-good, △-normal, ×-bad) based on the appearance quality and productivity.
상기 [표 1]에서 나타낸 바와 같이, 본 발명의 폴리프로필렌 수지 조성물은 모두 용융지수(230 ℃/2.16 kg)가 3 g/10 min 이상으로 우수하며, 인장강도가 100 kgf/cm2 이상, 인장신율 150 % 이상으로 매우 유연하고, 쇼아 A 경도 80 내지 95의 우수한 범위를 가지며, 난연제를 과도하게 사용하지 않고도 난연 특성을 구현함으로써 난연성 시험을 통과하여 전체적인 기계적 물성 및 각 물성간 밸런스가 매우 우수한 것을 확인할 수 있었다. 또한 본 발명의 폴리(아릴렌 에테르) 수지 조성물은 압출 특성 또한 케이블 압출 시 요구되는 토크가 20 Nm 이하로 낮고, 압력이 35 bar 이하로 낮아 생산성이 우수하며, 케이블의 외관품질이 매우 좋아 전체적인 압출가공성이 우수한 것을 확인할 수 있었다.As shown in Table 1, all of the polypropylene resin compositions of the present invention have an excellent melt index (230 ° C./2.16 kg) of 3 g / 10 min or more, a tensile strength of 100 kgf / cm 2 or more, and a tensile strength. It is very flexible with elongation more than 150%, has excellent range of Shore A hardness 80 to 95, and realizes flame retardant properties without excessive use of flame retardant, and passed the flame retardancy test, so that the overall mechanical property and balance between each property are very excellent. I could confirm it. In addition, the poly (arylene ether) resin composition of the present invention is also extruded, the torque required for cable extrusion is 20 Nm or less, the pressure is 35 bar or less, excellent productivity, and the appearance quality of the cable is very good overall extrusion It was confirmed that workability was excellent.
반면, 폴리(아릴렌 에테르) 수지를 포함하지 않은 비교예 1은 난연성이 저하된 것을 확인할 수 있었다.On the other hand, Comparative Example 1 that does not contain a poly (arylene ether) resin was confirmed that the flame retardancy is reduced.
또한, 난연제의 함량을 본원발명의 범위 미만으로 줄이고, 폴리(아릴렌 에테르) 수지를 본원발명의 범위를 초과하여 투입한 비교예 2, 4 및 5의 경우 난연성은 확보되었으나 기계적 물성이 전체적으로 급격히 저하된 것을 확인할 수 있었다.In addition, in the case of Comparative Examples 2, 4, and 5 in which the content of the flame retardant is reduced to below the range of the present invention and the poly (arylene ether) resin is added beyond the range of the present invention, flame retardancy is secured, but mechanical properties are drastically deteriorated. It could be confirmed.
또한, 폴리프로필렌 중합체 및 스티렌 블록 공중합체를 본원발명의 범위 미만으로 줄이고, 난연제를 과도하게 투입한 비교예 3은 케이블(cable)의 외관이 불량하여 난연성을 측정하는 VW-1 테스트를 통과하지 못하였고, 인장강도 및 인장신율 등의 물성도 현저히 저하된 것을 확인할 수 있었다.In addition, Comparative Example 3, which reduces the polypropylene polymer and the styrene block copolymer below the scope of the present invention and adds a flame retardant, does not pass the VW-1 test for measuring the flame retardancy due to the poor appearance of the cable. The physical properties such as tensile strength and tensile elongation were also significantly reduced.
또한, 폴리(아릴렌 에테르) 수지 및 난연제를 본원발명의 범위 미만으로 줄인 비교예 6은 난연성이 저하된 것을 확인할 수 있었다.In addition, Comparative Example 6 in which the poly (arylene ether) resin and the flame retardant were reduced to less than the scope of the present invention was confirmed to have reduced flame retardancy.
또한, 인계 난연제를 과량 사용한 비교예 7과 가공 첨가제를 과량 사용한 비교예 8은 난연성 또는 압출가공성 등이 크게 열악한 것을 확인할 수 있었다.In addition, in Comparative Example 7 using an excessive amount of the phosphorus-based flame retardant and Comparative Example 8 using an excessive amount of the processing additives, it was confirmed that the flame retardancy or extrusion processability and the like are significantly poor.
결론적으로, 본 발명의 폴리프로필렌 수지 조성물은 폴리프로필렌 중합체에 폴리(아릴렌 에테르) 수지를 특정 범위의 함량으로 혼합할 경우 난연제를 적게 포함하면서도 난연성, 절연성, 가공성 및 물성 밸런스가 뛰어난 폴리프로필렌 수지 조성물 및 이로 피복된 케이블을 구현할 수 있음을 확인할 수 있었다.In conclusion, the polypropylene resin composition of the present invention, when mixing the poly (arylene ether) resin in the polypropylene polymer in a specific range of content, containing a low flame retardant, but excellent in flame retardancy, insulation, processability and physical property balance polypropylene resin composition And it could be confirmed that the sheathed cable can be implemented.

Claims (18)

  1. 폴리프로필렌 중합체 25 내지 35 중량%, 스티렌 블록 공중합체 15 내지 25 중량%, 폴리(아릴렌 에테르) 수지 15 내지 25 중량%, 인계 난연제 26 내지 35 중량% 및 가공 첨가제 0 내지 10 중량%를 포함하는 것을 특징으로 하는 폴리프로필렌 수지 조성물.25 to 35 weight percent polypropylene polymer, 15 to 25 weight percent styrene block copolymer, 15 to 25 weight percent poly (arylene ether) resin, 26 to 35 weight percent phosphorus flame retardant and 0 to 10 weight percent processing additives Polypropylene resin composition, characterized in that.
  2. 제1항에 있어서,The method of claim 1,
    상기 폴리프로필렌 중합체는 프로필렌;과 에틸렌, 1-부텐, 4-메틸-1-펜텐, 1-헥센 및 1-옥텐으로 이루어진 군으로부터 선택된 1종 이상의 올레핀의 공중합체;인 것을 특징으로 하는 폴리프로필렌 수지 조성물.The polypropylene polymer is a propylene; and a copolymer of ethylene, at least one olefin selected from the group consisting of 1-butene, 4-methyl-1-pentene, 1-hexene and 1-octene; polypropylene resin, characterized in that Composition.
  3. 제1항에 있어서,The method of claim 1,
    상기 폴리프로필렌 중합체는 에틸렌-부텐 고무(EBR) 함량이 1 내지 20 중량%인 것을 특징으로 하는 폴리프로필렌 수지 조성물.The polypropylene polymer is polypropylene resin composition, characterized in that the ethylene-butene rubber (EBR) content of 1 to 20% by weight.
  4. 제1항에 있어서,The method of claim 1,
    상기 폴리프로필렌 중합체는 폴리프로필렌 랜덤 공중합체인 것을 특징으로 하는 폴리프로필렌 수지 조성물.The polypropylene polymer is a polypropylene resin composition, characterized in that the polypropylene random copolymer.
  5. 제1항에 있어서,The method of claim 1,
    상기 폴리프로필렌 중합체는 용융지수(230 ℃/2.16 kg)가 16 내지 25인 것을 특징으로 하는 폴리프로필렌 수지 조성물.The polypropylene polymer is a polypropylene resin composition, characterized in that the melt index (230 ℃ / 2.16 kg) is 16 to 25.
  6. 제1항에 있어서,The method of claim 1,
    상기 스티렌 블록 공중합체는 스티렌-에틸렌-부틸렌-스티렌 공중합체인 것을 특징으로 하는 폴리프로필렌 수지 조성물.The styrene block copolymer is a propylene-ethylene-butylene-styrene copolymer, characterized in that the polypropylene resin composition.
  7. 제1항에 있어서,The method of claim 1,
    상기 스티렌 블록 공중합체는 스티렌 함량이 10 내지 20 중량%인 것을 특징으로 하는 폴리프로필렌 수지 조성물.The styrene block copolymer is a polypropylene resin composition, characterized in that the styrene content of 10 to 20% by weight.
  8. 제1항에 있어서,The method of claim 1,
    상기 스티렌 블록 공중합체는 중량평균분자량이 80,000 내지 120,000 g/mol인 것을 특징으로 하는 폴리프로필렌 수지 조성물.The styrene block copolymer is a polypropylene resin composition, characterized in that the weight average molecular weight of 80,000 to 120,000 g / mol.
  9. 제1항에 있어서,The method of claim 1,
    상기 폴리(아릴렌 에테르) 수지는 폴리(페닐렌 에테르) 수지인 것을 특징으로 하는 폴리프로필렌 수지 조성물.The poly (arylene ether) resin is a polypropylene resin composition, characterized in that the poly (phenylene ether) resin.
  10. 제1항에 있어서,The method of claim 1,
    상기 인계 난연제는 유기 금속 포스피네이트계 난연제, 상온에서 고상인 질소/인계 난연제 및 상온에서 액상인 유기 포스페이트계 난연제로 이루어진 군으로부터 선택된 1종 이상인 것을 특징으로 하는 폴리프로필렌 수지 조성물.The phosphorus flame retardant is a polypropylene resin composition, characterized in that at least one selected from the group consisting of an organometallic phosphinate flame retardant, a solid nitrogen / phosphorus flame retardant at room temperature and an organic phosphate flame retardant liquid at room temperature.
  11. 제10항에 있어서,The method of claim 10,
    상기 유기 금속 포스피네이트는 메탈 디알킬 포스피네이트인 것을 특징으로 하는 폴리프로필렌 수지 조성물.The organometallic phosphinate is a polypropylene resin composition, characterized in that the metal dialkyl phosphinate.
  12. 제10항에 있어서,The method of claim 10,
    상기 상온에서 액상인 유기 포스페이트계 난연제는 비스페놀 A 비스(디알킬 포스페이트), 비스페놀 A 비스(디아릴 포스페이트) 또는 이들의 혼합인 것을 특징으로 하는 폴리프로필렌 수지 조성물.The organic phosphate flame retardant liquid at room temperature is bisphenol A bis (dialkyl phosphate), bisphenol A bis (diaryl phosphate) or a polypropylene resin composition, characterized in that a mixture thereof.
  13. 제1항에 있어서,The method of claim 1,
    상기 가공 첨가제는 윤활제, 산화방지제, 광안정제, 사슬연장제, 반응촉매, 이형제, 안료, 염료, 대전 방지제, 항균제, 가공조제, 금속 불활성화제, 억연제, 불소계 적하방지제, 무기 충진재, 유리섬유, 내마찰 내마모제 및 커플링제로 이루어진 군으로부터 선택된 1종 이상을 포함하는 것을 특징으로 하는 폴리프로필렌 수지 조성물.The processing additives include lubricants, antioxidants, light stabilizers, chain extenders, reaction catalysts, release agents, pigments, dyes, antistatic agents, antibacterial agents, processing aids, metal deactivators, depressants, fluorine-based antidropping agents, inorganic fillers, glass fibers, Polypropylene resin composition characterized in that it comprises one or more selected from the group consisting of an anti-wear wear and coupling agent.
  14. 제1항 내지 제13항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 13,
    상기 폴리프로필렌 수지 조성물은 용융지수(230 ℃/2.16 kg)가 1 g/10 min 이상인 것을 특징으로 하는 폴리프로필렌 수지 조성물.The polypropylene resin composition is a polypropylene resin composition, characterized in that the melt index (230 ℃ / 2.16 kg) is 1 g / 10 min or more.
  15. 제1항 내지 제13항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 13,
    상기 폴리프로필렌 수지 조성물은 인장강도가 100 kgf/cm2 이상인 것을 특징으로 하는 폴리프로필렌 수지 조성물.The polypropylene resin composition is a polypropylene resin composition characterized in that the tensile strength of 100 kgf / cm 2 or more.
  16. 제1항 내지 제13항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 13,
    상기 폴리프로필렌 수지 조성물은 인장신율이 150 % 이상인 것을 특징으로 하는 폴리프로필렌 수지 조성물.The polypropylene resin composition is a polypropylene resin composition, characterized in that the tensile elongation is 150% or more.
  17. 제1항 내지 제13항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 13,
    상기 폴리프로필렌 수지 조성물은 쇼어 A 경도가 80 이상인 것을 특징으로 하는 폴리프로필렌 수지 조성물.The polypropylene resin composition has a Shore A hardness of 80 or more.
  18. 제1항 내지 제13항 중 어느 한 항의 폴리프로필렌 수지 조성물로 최외곽층이 피복된 것을 특징으로 하는 케이블.The outermost layer was coat | covered with the polypropylene resin composition of any one of Claims 1-13.
PCT/KR2016/006225 2015-06-17 2016-06-12 Polypropylene resin composition and cable coated with same WO2016204459A1 (en)

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