WO2016203935A1 - Adhesive composition for polarizing plate, adhesive layer and adhesion sheet, and polarizing plate provided with adhesive layer - Google Patents

Adhesive composition for polarizing plate, adhesive layer and adhesion sheet, and polarizing plate provided with adhesive layer Download PDF

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Publication number
WO2016203935A1
WO2016203935A1 PCT/JP2016/065854 JP2016065854W WO2016203935A1 WO 2016203935 A1 WO2016203935 A1 WO 2016203935A1 JP 2016065854 W JP2016065854 W JP 2016065854W WO 2016203935 A1 WO2016203935 A1 WO 2016203935A1
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Prior art keywords
sensitive adhesive
pressure
adhesive layer
meth
polarizing plate
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PCT/JP2016/065854
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French (fr)
Japanese (ja)
Inventor
佐知 室井
貴啓 大久保
恵子 近藤
翔 黒澤
隆祐 田中
雄太 紺野
忠史 三角
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綜研化学株式会社
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Publication of WO2016203935A1 publication Critical patent/WO2016203935A1/en

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/04Homopolymers or copolymers of esters
    • C09J133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09J133/10Homopolymers or copolymers of methacrylic acid esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/04Homopolymers or copolymers of esters
    • C09J133/14Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers

Definitions

  • the present invention relates to a pressure-sensitive adhesive composition for a polarizing plate, a pressure-sensitive adhesive layer and a pressure-sensitive adhesive sheet, and a polarizing plate with a pressure-sensitive adhesive layer.
  • the liquid crystal cell has a structure in which a liquid crystal layer is sandwiched between two substrates (eg, a glass plate).
  • a polarizing plate is attached to the surface of the substrate constituting the liquid crystal cell via an adhesive layer.
  • a polarizing plate generally has a structure in which a polarizer protective film such as a triacetyl cellulose film is laminated on both sides of a polarizer having a polarizing function. Has been.
  • Patent Document 1 is obtained by polymerizing a monomer component containing 19 to 99.5% by mass of an alkyl (meth) acrylate having a branched alkyl group having 10 to 24 carbon atoms at the terminal of the ester group (meth).
  • a pressure-sensitive adhesive containing an acrylic polymer is described.
  • problems such as cracks and shrinkage when the polarizer protective film is omitted and the pressure-sensitive adhesive layer is directly laminated on the polarizer.
  • Patent Document 2 is an adhesive polarizing plate having a polarizing plate and an adhesive layer provided on the polarizing plate, the polarizing plate having a transparent protective film only on one side of the polarizer, The structure provided in the polarizer of the side which does not have the said transparent protective film is described for the adhesive layer.
  • problems such as cracks, shrinkage and optical performance associated with the omission of the transparent protective film.
  • An object of the present invention is applicable to a configuration in which at least one of the polarizer protective films usually formed on both surfaces of the polarizer is omitted, and is excellent in durability even in a high-humidity environment and suppresses the contraction of the polarizer. It is in providing the adhesive composition for polarizing plates which can form the adhesive layer excellent in this.
  • the present inventors diligently studied to solve the above problems. As a result, it has been found that the above-mentioned problems can be solved by using a polarizing plate pressure-sensitive adhesive composition having the following specific configuration, and the present invention has been completed.
  • the present invention includes, for example, the following [1] to [5].
  • a pressure-sensitive adhesive composition for a polarizing plate which is used for forming a pressure-sensitive adhesive layer in direct contact with a polarizer.
  • a pressure-sensitive adhesive layer for a polarizing plate formed from the pressure-sensitive adhesive composition according to [1].
  • the present invention it is applicable to a configuration in which at least one of the polarizer protective films normally formed on both sides of the polarizer is omitted, and is excellent in durability even in a high-humidity environment and suppresses the contraction of the polarizer. It is possible to provide a pressure-sensitive adhesive composition for polarizing plates excellent in the above. Moreover, the adhesive layer for polarizing plates formed from the said composition, the adhesive sheet for polarizing plates which has the said adhesive layer, and the polarizing plate with an adhesive layer which has the said adhesive layer can be provided.
  • the pressure-sensitive adhesive composition for polarizing plate, the pressure-sensitive adhesive layer for polarizing plate, the pressure-sensitive adhesive sheet for polarizing plate and the polarizing plate with the pressure-sensitive adhesive layer will be described.
  • the pressure-sensitive adhesive composition for polarizing plate, the pressure-sensitive adhesive layer for polarizing plate and the pressure-sensitive adhesive sheet for polarizing plate of the present invention are also referred to as “pressure-sensitive adhesive composition”, “pressure-sensitive adhesive layer” and “pressure-sensitive adhesive sheet”, respectively.
  • the pressure-sensitive adhesive composition for polarizing plates of the present invention contains a (meth) acrylic copolymer (A) and a crosslinking agent (B) described below.
  • the composition may contain at least one selected from a silane coupling agent (C) and an antistatic agent (D) as necessary, and may contain an organic solvent (E).
  • the (meth) acrylic copolymer (A) contains 50% by mass or more of a methacrylic acid alkyl ester (a1) having a glass transition temperature (Tg) of a homopolymer of less than ⁇ 10 ° C. and an alkyl group having 8 or more carbon atoms. 99.5% by mass or less, a copolymer of monomer components containing the crosslinkable functional group-containing monomer (a2) in an amount of 0.5% by mass or more and less than 10% by mass, that is, obtained by copolymerizing the monomer components. Copolymer.
  • a1 methacrylic acid alkyl ester
  • Tg glass transition temperature
  • acrylic and methacryl are collectively referred to as “(meth) acryl”.
  • the structural unit derived from a certain monomer A contained in the polymer is also referred to as “monomer A unit”.
  • the (a1) and (a2) are also referred to as “monomer (a1)” and “monomer (a2)”, respectively.
  • Tg glass transition temperature of the homopolymer of (meth) acrylic acid alkyl ester
  • a value described in Polymer Handbook Fourth Edition (Wiley-Interscience 2003) is adopted.
  • combined on the following conditions is measured on the following conditions, for example.
  • a reactor equipped with a stirrer, a reflux condenser, a thermometer, and a nitrogen introduction tube is charged with 100 parts by mass of monomer and 100 parts by mass of ethyl acetate, and heated to 80 ° C. while introducing nitrogen gas.
  • the monomer (a1) is a methacrylic acid alkyl ester having a homopolymer Tg of less than ⁇ 10 ° C. and an alkyl group having 8 or more carbon atoms.
  • the above-mentioned monomer in which the Tg of the homopolymer is -80 ° C. or higher and lower than ⁇ 10 ° C. and the alkyl group has 8 or more carbon atoms is preferred, the Tg is ⁇ 70 to ⁇ 30 ° C. and the alkyl group has 8 or more carbon atoms.
  • the monomer having a Tg of ⁇ 70 to ⁇ 30 ° C. and an alkyl having 10 or more carbon atoms is more preferable.
  • the upper limit of the carbon number of the alkyl group is 18, for example.
  • Hydrophobic that can prevent the entry of moisture into the polarizer by using the copolymer (A) obtained by copolymerizing the monomer (a1), and thus the copolymer (A) having the monomer (a1) unit. And a pressure-sensitive adhesive having an appropriate water vapor permeability can be obtained.
  • Examples of the monomer (a1) include octyl methacrylate ( ⁇ 20 ° C.), isooctyl methacrylate ( ⁇ 45 ° C.), isodecyl methacrylate ( ⁇ 41 ° C.), lauryl methacrylate ( ⁇ 65 ° C.), tetradecyl methacrylate ( ⁇ 72 ° C.). ) And isostearyl methacrylate (-18 ° C.). The numerical value in parenthesis shows Tg of the homopolymer of each monomer.
  • a (meth) acrylic copolymer containing a structural unit derived from a methacrylic acid alkyl ester having a low homopolymer Tg When a (meth) acrylic copolymer containing a structural unit derived from a methacrylic acid alkyl ester having a low homopolymer Tg is used, appropriate stress relaxation characteristics can be imparted to the pressure-sensitive adhesive layer.
  • a long chain alkyl group of methacrylic acid alkyl ester is used, hydrophobicity can be imparted in addition to stress relaxation characteristics.
  • a monomer (a1) may be used individually by 1 type, and may use 2 or more types.
  • the amount of the monomer (a1) used is 50% by mass or more and 99.5% by mass or less, preferably 70 to 99% by mass, more preferably 80 to 98.5% by mass.
  • the usage-amount of a monomer (a1) exists in the said range, it is preferable at the point which the adhesive layer obtained can express sufficient hydrophobic function.
  • the monomer component which is a raw material monomer of the copolymer (A) includes a monomer having a crosslinkable functional group capable of reacting with the crosslinker (B), that is, a crosslinkable functional group-containing monomer (a2).
  • the polymer (A) has a monomer (a2) unit. Examples of the monomer (a2) include a hydroxyl group-containing monomer and a carboxyl group-containing monomer.
  • hydroxyl group-containing monomer examples include a hydroxyl group-containing (meth) acrylate, and specific examples include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, and 4-hydroxybutyl (meth) acrylate.
  • hydroxyalkyl (meth) acrylates such as 6-hydroxyhexyl (meth) acrylate and 8-hydroxyoctyl (meth) acrylate.
  • the number of carbon atoms of the hydroxyalkyl group in the hydroxyalkyl (meth) acrylate is usually 2 to 8, preferably 2 to 6.
  • carboxyl group-containing monomer examples include ⁇ -carboxyethyl (meth) acrylate, 5-carboxypentyl (meth) acrylate, mono (meth) acryloyloxyethyl ester succinate, and ⁇ -carboxypolycaprolactone mono (meth) acrylate.
  • Carboxyl group-containing (meth) acrylates such as acrylic acid, methacrylic acid, itaconic acid, crotonic acid, fumaric acid, and maleic acid.
  • the monomer (a2) preferably has a methacrylic structure in order to improve the hydrophobicity of the pressure-sensitive adhesive layer, and the monomer (a2) may be used alone or in combination of two or more. Good.
  • the amount of the monomer (a2) used is 0.5% by mass or more and less than 10% by mass, preferably 1 to 8% by mass, more preferably 2 to 6% by mass.
  • the amount of the monomer (a2) used is less than or less than the above upper limit, the crosslinking density formed by the copolymer (A) and the crosslinking agent (B) does not become too high, and the pressure-sensitive adhesive has excellent stress relaxation characteristics. A layer is obtained.
  • the usage-amount of a monomer (a2) is more than the said lower limit, a crosslinked structure is formed effectively and the adhesive layer which has appropriate intensity
  • the type and amount of the monomer (a2) are preferably set so that the acid value (mgKOH / g) of the copolymer (A) is 15 or less, more preferably 13 or less, still more preferably 12 or less. is there.
  • the acid value is less than or equal to the above upper limit, the polarity of the copolymer (A) is lowered, so that the hydrophobicity is further increased and a pressure-sensitive adhesive layer having a high effect of suppressing moisture intrusion into the polarizer is obtained.
  • the acid value of a copolymer (A) is computed by the following formula
  • 56.1 is the molecular weight of KOH.
  • ⁇ Other monomers As a monomer component which is a raw material monomer of the copolymer (A), as long as the physical properties of the copolymer (A) are not impaired, for example, (meth) acrylic acid alkyl esters other than the monomer (a1), alkoxyalkyl ( (Meth) acrylate, alkoxy polyalkylene glycol mono (meth) acrylate, alicyclic group or aromatic ring-containing (meth) acrylate, acid group-containing monomer other than carboxyl group-containing monomer, amino group-containing monomer, amide group-containing monomer, nitrogen-based Other monomers such as a heterocyclic ring-containing monomer and a cyano group-containing monomer can also be used.
  • (meth) acrylic acid alkyl esters other than the monomer (a1) alkoxyalkyl ( (Meth) acrylate, alkoxy polyalkylene glycol mono (meth) acrylate, alicyclic group or aromatic ring
  • the (meth) acrylic acid alkyl ester other than the monomer (a1) is represented, for example, by the formula: CH 2 ⁇ CR 1 —COOR 2 .
  • R 1 is hydrogen or a methyl group
  • R 2 is an alkyl group having 1 to 18 carbon atoms.
  • Examples include (meth) acrylate, lauryl acrylate, stearyl (meth) acrylate, and isostearyl acrylate.
  • alkoxyalkyl (meth) acrylate examples include methoxymethyl (meth) acrylate, 2-methoxyethyl (meth) acrylate, 2-ethoxyethyl (meth) acrylate, 3-methoxypropyl (meth) acrylate, 3-ethoxypropyl ( And (meth) acrylate, 4-methoxybutyl (meth) acrylate, and 4-ethoxybutyl (meth) acrylate.
  • alkoxypolyalkylene glycol mono (meth) acrylate examples include methoxydiethylene glycol mono (meth) acrylate, methoxydipropylene glycol mono (meth) acrylate, ethoxytriethylene glycol mono (meth) acrylate, ethoxydiethylene glycol mono (meth) acrylate, And methoxytriethylene glycol mono (meth) acrylate.
  • Examples of the alicyclic group or aromatic ring-containing (meth) acrylate include cyclohexyl (meth) acrylate, isobornyl (meth) acrylate, benzyl (meth) acrylate, and phenyl (meth) acrylate.
  • Examples of the acid group-containing monomer include maleic anhydride, itaconic anhydride, a (meth) acrylic monomer having a phosphate group in the side chain, and a (meth) acrylic monomer having a sulfate group in the side chain.
  • Examples of the amino group-containing monomer include amino group-containing (meth) acrylates such as dimethylaminoethyl (meth) acrylate and diethylaminoethyl (meth) acrylate.
  • Examples of the amide group-containing monomer include (meth) acrylamide, N-methyl (meth) acrylamide, N-ethyl (meth) acrylamide, N-propyl (meth) acrylamide, and N-hexyl (meth) acrylamide.
  • Examples of the nitrogen heterocycle-containing monomer include vinyl pyrrolidone, acryloyl morpholine, and vinyl caprolactam.
  • Examples of the cyano group-containing monomer include cyano (meth) acrylate and (meth) acrylonitrile.
  • copolymerizable monomers such as styrene monomers and vinyl acetate can be used as long as the physical properties of the copolymer (A) are not impaired.
  • styrenic monomer examples include styrene; methyl styrene, dimethyl styrene, trimethyl styrene, propyl styrene, butyl styrene, hexyl styrene, heptyl styrene, octyl styrene, and other alkyl styrenes; fluorostyrene, chlorostyrene, bromostyrene, Halogenated styrene such as dibromostyrene and iodinated styrene; nitrostyrene, acetylstyrene, and methoxystyrene.
  • Other monomers may be used alone or in combination of two or more.
  • the total amount of the above other monomers Is preferably 0 to 45% by mass, more preferably 0 to 25% by mass.
  • (meth) acrylic copolymer (A) is not specifically limited, For example, it can manufacture by a solution polymerization method. Specifically, a polymerization solvent and a monomer component are charged into a reaction vessel, a polymerization initiator is added in an inert gas atmosphere such as nitrogen gas, and the reaction start temperature is usually 40 to 100 ° C., preferably 50 to 80 ° C. The reaction system is maintained at a temperature of usually 50 to 90 ° C., preferably 70 to 90 ° C., and allowed to react for 4 to 20 hours.
  • a polymerization solvent and a monomer component are charged into a reaction vessel, a polymerization initiator is added in an inert gas atmosphere such as nitrogen gas, and the reaction start temperature is usually 40 to 100 ° C., preferably 50 to 80 ° C.
  • the reaction system is maintained at a temperature of usually 50 to 90 ° C., preferably 70 to 90 ° C., and allowed to react for 4 to 20 hours.
  • the copolymer (A) is obtained, for example, by copolymerizing the monomer components including the monomers (a1) and (a2) described above, but may be a random copolymer or a block copolymer. Among these, a random copolymer is preferable.
  • polymerization solvent used for the solution polymerization examples include aromatic hydrocarbons such as benzene, toluene and xylene; aliphatic hydrocarbons such as n-pentane, n-hexane, n-heptane and n-octane; cyclopentane, Cycloaliphatic hydrocarbons such as cyclohexane, cycloheptane, cyclooctane; ethers such as diethyl ether, diisopropyl ether, 1,2-dimethoxyethane, dibutyl ether, tetrahydrofuran, dioxane, anisole, phenylethyl ether, diphenyl ether; chloroform, Halogenated hydrocarbons such as carbon tetrachloride, 1,2-dichloroethane, chlorobenzene; esters such as ethyl acetate, propyl acetate, butyl a
  • Examples of the polymerization initiator used for solution polymerization include azo initiators and peroxide initiators. Specific examples include azo compounds such as 2,2'-azobisisobutyronitrile and peroxides such as benzoyl peroxide and lauroyl peroxide. Among these, an azo compound is preferable. Examples of the azo compound include 2,2′-azobisisobutyronitrile, 2,2′-azobis (4-methoxy-2,4-dimethylvaleronitrile), 2,2′-azobis (2-cyclopropyl).
  • the polymerization initiator is usually in the range of 0.01 to 5 parts by mass, preferably 0.01 to 3 parts by mass with respect to 100 parts by mass of the monomer component that is a raw material monomer of the (meth) acrylic copolymer (A). Used in quantity. Moreover, you may add suitably a polymerization initiator, a chain transfer agent, a monomer component, and a polymerization solvent during the said polymerization reaction.
  • the weight average molecular weight (Mw) measured by the gel permeation chromatography (GPC) method of the (meth) acrylic copolymer (A) is usually from 400,000 to 3 million in terms of polystyrene, preferably 60 It is 10,000 to 2.5 million, more preferably 800,000 to 2,000,000, still more preferably 800,000 to 1.3 million.
  • Mw weight average molecular weight measured by the gel permeation chromatography
  • the molecular weight distribution (Mw / Mn) of the (meth) acrylic copolymer (A) measured by the GPC method is usually 15 or less, preferably 2 to 15, more preferably 4 to 13.
  • the glass transition temperature (Tg) of the (meth) acrylic copolymer (A) can be calculated by, for example, the Fox formula from the monomer units constituting the copolymer and the content ratio thereof.
  • the (meth) acrylic copolymer is used so that the glass transition temperature (Tg) determined by the Fox equation is usually ⁇ 80 to ⁇ 10 ° C., preferably ⁇ 80 to ⁇ 20 ° C., more preferably ⁇ 70 to ⁇ 30 ° C.
  • a polymer (A) can be synthesized.
  • a pressure-sensitive adhesive composition excellent in stress relaxation characteristics and durability and having excellent adhesiveness at room temperature is obtained. be able to.
  • Tg is a glass transition temperature of the (meth) acrylic copolymer (A)
  • Tg 1 , Tg 2 ,..., Tg m are glass transition temperatures of homopolymers composed of the respective monomers
  • W 1 , W 2 ,..., W m are weight fractions of the structural units derived from the respective monomers in the copolymer (A).
  • the charging ratio of each monomer to the total monomers at the time of copolymer synthesis can be used.
  • combined on the conditions mentioned above is measured on the conditions mentioned above, for example.
  • the content of the (meth) acrylic copolymer (A) is usually 60 to 99.99% by mass, preferably 100 to 99.99% by mass, preferably 100% by mass of the solid content excluding the organic solvent in the composition. Is 70 to 99.95% by mass, particularly preferably 80 to 99.90% by mass.
  • the content of the (meth) acrylic copolymer (A) is in the above range, the performance as an adhesive is balanced and the adhesive properties are excellent.
  • the pressure-sensitive adhesive composition of the present invention further contains a crosslinking agent (B).
  • the crosslinking agent (B) is particularly limited as long as it is a component capable of causing a crosslinking reaction with the crosslinking functional group derived from the crosslinking functional group-containing monomer (a2) of the (meth) acrylic copolymer (A).
  • an isocyanate compound (B1), a metal chelate compound (B2), and an epoxy compound (B3) can be mentioned.
  • a crosslinking agent (B) may be used individually by 1 type, and may use 2 or more types.
  • the content of the cross-linking agent (B) is usually 0.01 to 5 parts by mass, preferably 0.00 with respect to 100 parts by mass of the (meth) acrylic copolymer (A). 05 to 2.5 parts by mass, more preferably 0.1 to 1 part by mass. When the content is within the above range, it is preferable in terms of easy balance between durability and stress relaxation characteristics.
  • Isocyanate compound (B1) an isocyanate compound having 2 or more isocyanate groups in one molecule is usually used.
  • a crosslinked body (network polymer) can be formed by crosslinking the (meth) acrylic copolymer (A) with the isocyanate compound (B1).
  • the number of isocyanate groups in the isocyanate compound (B1) is usually 2 or more, preferably 2 to 8, and more preferably 3 to 6. When the number of isocyanate groups is within the above range, it is preferable from the viewpoint of the crosslinking reaction efficiency between the (meth) acrylic copolymer (A) and the isocyanate compound (B1) and the flexibility of the pressure-sensitive adhesive layer.
  • diisocyanate compound having 2 isocyanate groups in one molecule examples include aliphatic diisocyanate, alicyclic diisocyanate, and aromatic diisocyanate.
  • Aliphatic diisocyanates include ethylene diisocyanate, tetramethylene diisocyanate, pentamethylene diisocyanate, hexamethylene diisocyanate, 2-methyl-1,5-pentane diisocyanate, 3-methyl-1,5-pentane diisocyanate, 2,2,4-trimethyl
  • aliphatic diisocyanates having 4 to 30 carbon atoms such as -1,6-hexamethylene diisocyanate.
  • alicyclic diisocyanates include alicyclic rings having 7 to 30 carbon atoms such as isophorone diisocyanate, cyclopentyl diisocyanate, cyclohexyl diisocyanate, hydrogenated xylylene diisocyanate, hydrogenated tolylene diisocyanate, hydrogenated diphenylmethane diisocyanate, and hydrogenated tetramethylxylylene diisocyanate.
  • Group diisocyanates are examples of alicyclic rings having 7 to 30 carbon atoms such as isophorone diisocyanate, cyclopentyl diisocyanate, cyclohexyl diisocyanate, hydrogenated xylylene diisocyanate, hydrogenated tolylene diisocyanate, hydrogenated diphenylmethane diisocyanate, and hydrogenated tetramethylxylylene diisocyanate.
  • aromatic diisocyanate examples include aromatic diisocyanates having 8 to 30 carbon atoms such as phenylene diisocyanate, tolylene diisocyanate, xylylene diisocyanate, naphthylene diisocyanate, diphenyl ether diisocyanate, diphenylmethane diisocyanate, and diphenylpropane diisocyanate.
  • isocyanate compound having 3 or more isocyanate groups in one molecule examples include aromatic polyisocyanate, aliphatic polyisocyanate, and alicyclic polyisocyanate. Specific examples include 2,4,6-triisocyanate toluene, 1,3,5-triisocyanate benzene, and 4,4 ', 4 "-triphenylmethane triisocyanate.
  • Examples of the isocyanate compound (B1) include multimers (for example, dimers or trimers, biurets, isocyanurates), derivatives (for example, many) of the above isocyanate compounds having 2 or 3 or more isocyanate groups. Addition reaction product of a dihydric alcohol and two or more molecules of a diisocyanate compound), and a polymer.
  • polyhydric alcohol in the derivative examples include trivalent or higher alcohols such as trimethylolpropane, glycerin and pentaerythritol as low molecular weight polyhydric alcohols; high molecular weight polyhydric alcohols such as polyether polyols, Examples include polyester polyol, acrylic polyol, polybutadiene polyol, and polyisoprene polyol.
  • isocyanate compounds include diphenylmethane diisocyanate trimer, polymethylene polyphenyl polyisocyanate, hexamethylene diisocyanate or tolylene diisocyanate biuret or isocyanurate, trimethylolpropane and tolylene diisocyanate or xylylene diisocyanate.
  • Reaction product for example, a trimolecular adduct of tolylene diisocyanate or xylylene diisocyanate
  • reaction product of trimethylolpropane and hexamethylene diisocyanate for example, a trimolecular adduct of hexamethylene diisocyanate
  • polyether polyisocyanate for example, a polyether polyisocyanate
  • Polyester polyisocyanate is mentioned.
  • isocyanate compounds (B1) reaction products of trimethylolpropane and tolylene diisocyanate or xylylene diisocyanate (L-45 manufactured by Soken Chemical Co., Ltd., Soken Chemical Co., Ltd.) can improve the aging property.
  • TD-75 isocyanurate of hexamethylene diisocyanate or tolylene diisocyanate (TSE-100 manufactured by Asahi Kasei Corporation, 2050 manufactured by Nippon Polyurethane Industry Co., Ltd.).
  • An isocyanate compound (B1) may be used individually by 1 type, and may use 2 or more types.
  • Metal chelate compound (B2) examples include polyvalent metals such as aluminum, iron, copper, zinc, tin, titanium, nickel, antimony, magnesium, vanadium, chromium, and zirconium, alkoxide, acetylacetone, and ethyl acetoacetate. Examples include a coordinated compound.
  • an aluminum chelate compound (M-12AT manufactured by Soken Chemical Co., Ltd.) is particularly preferable. Specific examples include aluminum isopropylate, aluminum secondary butyrate, aluminum ethyl acetoacetate / diisopropylate, aluminum trisethyl acetoacetate, and aluminum trisacetylacetonate.
  • a metal chelate compound (B2) may be used individually by 1 type, and may use 2 or more types.
  • the metal chelate compound (B2) crosslinks the (meth) acrylic copolymer (A) by coordination bond (pseudocrosslinking).
  • the metal chelate compound (B2) is used as the cross-linking agent (B)
  • the cross-linking is maintained at room temperature, and the polymer exhibits cohesiveness. Shows greater flexibility.
  • Epoxy compound (B3) an epoxy compound having 2 or more epoxy groups in one molecule is usually used.
  • the pressure-sensitive adhesive composition of the present invention preferably further contains a silane coupling agent (C).
  • a silane coupling agent (C) contributes to the point which adheres an adhesive layer firmly to adherends, such as a glass plate, and prevents peeling in a high-humidity heat environment.
  • silane coupling agent (C) examples include polymerizable unsaturated group-containing silane coupling agents such as vinyltrimethoxysilane, vinyltriethoxysilane, and methacryloxypropyltrimethoxysilane; 3-glycidoxypropyltrimethoxysilane Epoxy groups such as 3-glycidoxypropyltriethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane Containing silane coupling agent; amino such as 3-aminopropyltrimethoxysilane, N- (2-aminoethyl) -3-aminopropyltrimethoxysilane, N- (2-aminoethyl) -3-aminopropylmethyldimethoxysilane Group-containing silane coupling Grayed
  • a silane coupling agent having a functional group capable of forming a salt is preferable in that it is less likely to cause peeling in a wet and heat environment.
  • the content of the silane coupling agent (C) is usually 1 part by mass or less, preferably 0.01 with respect to 100 parts by mass of the (meth) acrylic copolymer (A). To 1 part by mass, more preferably 0.05 to 0.5 part by mass. When the content is in the above range, peeling of the polarizing plate in a high humidity environment and bleeding of the silane coupling agent (C) in a high temperature environment tend to be prevented.
  • the antistatic agent (D) can be used, for example, to reduce the surface resistance value of the pressure-sensitive adhesive layer formed from the pressure-sensitive adhesive composition of the present invention.
  • examples of the antistatic agent (D) include a surfactant, an ionic compound, and a conductive polymer.
  • surfactant examples include cationic surfactants having cationic groups such as quaternary ammonium salts, amide quaternary ammonium salts, pyridium salts, primary to tertiary amino groups; sulfonate groups, sulfate esters Anionic surfactants having an anionic group such as a base or a phosphate ester base; amphoteric surfactants such as alkylbetaines, alkylimidazolinium betaines, alkylamine oxides, amino acid sulfates, glycerin fatty acid esters
  • Nonionic surfactants such as sorbitan fatty acid esters, polyoxyethylene alkylamines, polyoxyethylene alkylamine fatty acid esters, N-hydroxyethyl-N-2-hydroxyalkylamines and alkyldiethanolamides It is done.
  • the reactive type emulsifier which has a polymeric group is also mentioned as surfactant
  • the polymeric surfactant which made high molecular weight the monomer component containing said surfactant or reactive emulsifier can also be used.
  • the ionic compound is composed of a cation part and an anion part, and may be either solid or liquid at room temperature (23 ° C./50% RH).
  • the cation portion constituting the ionic compound may be either an inorganic cation or an organic cation, or both.
  • the inorganic cation alkali metal ions and alkaline earth metal ions are preferable, and Li + , Na + and K + having excellent antistatic properties are more preferable.
  • organic cations include pyridinium cation, piperidinium cation, pyrrolidinium cation, pyrroline cation, pyrrole cation, imidazolium cation, tetrahydropyrimidinium cation, dihydropyrimidinium cation, pyrazolium cation, pyrazoli Examples thereof include a nium cation, a tetraalkylammonium cation, a trialkylsulfonium cation, a tetraalkylphosphonium cation, and derivatives thereof.
  • the anion moiety constituting the ionic compound is not particularly limited as long as it can form an ionic compound by ionic bonding with the cation moiety.
  • an anion containing a fluorine atom is preferable because it gives an ionic compound having a low melting point
  • (F 2 SO 2 ) 2 N ⁇ and (CF 3 SO 2 ) 2 N ⁇ are particularly preferable, and deterioration of the polarizer (CF 3 SO 2 ) 2 N ⁇ is particularly preferable in that it is difficult to cause oxidization.
  • Examples of the ionic compound include lithium bis (trifluoromethanesulfonyl) imide, lithium bis (difluorosulfonyl) imide, lithium tris (trifluoromethanesulfonyl) methane, potassium bis (trifluoromethanesulfonyl) imide, potassium bis (difluorosulfonyl) imide, 1 -Ethylpyridinium hexafluorophosphate, 1-butylpyridinium hexafluorophosphate, 1-hexyl-4-methylpyridinium hexafluorophosphate, 1-octyl-4-methylpyridinium hexafluorophosphate, 1-octyl-4-methylpyridinium bis (fluoro Sulfonyl) imide, 1-octyl-4-methylpyridinium bis (trifluoromethanesulfonyl) imide, tributylmethyla Monium bis
  • the content of the antistatic agent (D) is usually 3 parts by mass or less, preferably 0.01 to 100 parts by mass with respect to 100 parts by mass of the (meth) acrylic copolymer (A). 3 parts by mass, more preferably 0.05 to 2.5 parts by mass.
  • the pressure-sensitive adhesive composition of the present invention preferably contains an organic solvent (E) in order to adjust its applicability.
  • an organic solvent the polymerization solvent demonstrated in the column of the (meth) acrylic-type copolymer (A) is mentioned.
  • the pressure-sensitive adhesive composition can be prepared by mixing the polymer solution containing the (meth) acrylic copolymer (A) and the polymerization solvent obtained by the above copolymerization and the crosslinking agent (B). it can.
  • the content of the organic solvent (E) is usually 50 to 90% by mass, preferably 60 to 85% by mass.
  • solid content refers to all components excluding the organic solvent (E) among the components contained in the pressure-sensitive adhesive composition
  • solid content concentration refers to the pressure-sensitive adhesive composition 100. The ratio of the said solid content with respect to the mass% is said.
  • the pressure-sensitive adhesive composition of the present invention includes an antioxidant, a light stabilizer, a metal corrosion inhibitor, a tackifier, a plasticizer, a crosslinking accelerator, You may contain the 1 type (s) or 2 or more types selected from the (meth) acrylic-type polymer and rework agents other than A).
  • the pressure-sensitive adhesive composition of the present invention is prepared by mixing the (meth) acrylic copolymer (A), the cross-linking agent (B), and other components as required by a conventionally known method. Can do.
  • the cross-linking agent (B) and, if necessary, other components may be added to the polymer solution containing the polymer obtained when the (meth) acrylic copolymer (A) is synthesized. It is done.
  • the pressure-sensitive adhesive composition of the present invention is suitable for use in bonding a substrate constituting a liquid crystal cell and a polarizer.
  • a substrate constituting a liquid crystal cell and a polarizer Even when the thickness of the glass plate constituting the thinned liquid crystal cell is as small as about 0.05 to 1.0 mm, it is suitable for use in bonding the substrate and the polarizer.
  • the gel fraction of the pressure-sensitive adhesive formed from the pressure-sensitive adhesive composition of the present invention is preferably 40% by mass or more, more preferably 40 to 95% by mass, and further preferably 45 to 90% by mass.
  • the said gel fraction is a value measured about the adhesive extract
  • the pressure-sensitive adhesive layer for polarizing plates of the present invention is formed from the above-mentioned pressure-sensitive adhesive composition.
  • a pressure-sensitive adhesive layer having the following water vapor transmission rate can be formed.
  • the pressure-sensitive adhesive layer of the present invention has a water vapor permeability of preferably 800 g / m 2 ⁇ day or less, more preferably 600 g / m 2 ⁇ day or less, and still more preferably 400 g / m 2 ⁇ day or less.
  • the method for measuring the water vapor transmission rate will be described in detail in the Examples section below.
  • the pressure-sensitive adhesive layer of the present invention can prevent the polarizer from contracting and the occurrence of cracks and the like even in a high humidity environment. Furthermore, since the deterioration of the iodine complex contained in the polarizer is also suppressed, the change in optical characteristics before and after the durability test is reduced.
  • the pressure-sensitive adhesive layer formed from the pressure-sensitive adhesive composition of the present invention has a gel fraction of preferably 40% by mass or more, more preferably from the viewpoints of distortion suppression, cohesive strength, adhesive strength, and removability of the polarizing plate. It is 40 to 95% by mass, more preferably 45 to 90% by mass. When the gel fraction is in the above range, the pressure-sensitive adhesive layer exhibits excellent durability.
  • the pressure-sensitive adhesive layer of the present invention specifically cross-links the (meth) acrylic copolymer (A) with the cross-linking agent (B) by, for example, advancing the crosslinking reaction in the above-mentioned pressure-sensitive adhesive composition. Is obtained.
  • the conditions for forming the pressure-sensitive adhesive layer are, for example, as follows.
  • the pressure-sensitive adhesive composition of the present invention is applied on a support and varies depending on the type of solvent, but is usually 50 to 150 ° C., preferably 60 to 100 ° C., usually 1 to 10 minutes, preferably 2 to 7 minutes. Then, the solvent is removed and a coating film is formed.
  • the film thickness of the dried coating film is usually 5 to 75 ⁇ m, preferably 10 to 50 ⁇ m.
  • the pressure-sensitive adhesive layer is preferably formed under the following conditions. After applying the pressure-sensitive adhesive composition of the present invention on a support and applying a cover film on the coating film formed under the above conditions, usually 3 days or more, preferably 7 to 10 days, usually 5 to 60 ° C., It is preferably cured in an environment of 15 to 40 ° C., usually 30 to 70% RH, preferably 40 to 70% RH. When crosslinking is performed under the aging conditions as described above, a crosslinked body (network polymer) can be efficiently formed.
  • a predetermined thickness is obtained by a known method such as spin coating, knife coating, roll coating, bar coating, blade coating, die coating, or gravure coating.
  • a method of applying and drying can be used.
  • polyester films such as polyethylene terephthalate (PET); plastic films such as polyolefin films such as polyethylene, polypropylene, and ethylene-vinyl acetate copolymer.
  • PET polyethylene terephthalate
  • plastic films such as polyolefin films such as polyethylene, polypropylene, and ethylene-vinyl acetate copolymer.
  • the pressure-sensitive adhesive sheet for polarizing plates of the present invention has a pressure-sensitive adhesive layer formed from the above-mentioned pressure-sensitive adhesive composition.
  • the pressure-sensitive adhesive sheet include a double-sided pressure-sensitive adhesive sheet having only the pressure-sensitive adhesive layer, a base material, and a double-sided pressure-sensitive adhesive sheet having the pressure-sensitive adhesive layer formed on both surfaces of the base material, the base material, and one of the base materials.
  • Examples thereof include a single-sided pressure-sensitive adhesive sheet having the above-mentioned pressure-sensitive adhesive layer formed on the surface, and a pressure-sensitive adhesive sheet having a peel-treated cover film attached to the surface of the pressure-sensitive adhesive sheet that is not in contact with the base material.
  • polyester films such as polyethylene terephthalate (PET); plastic films such as polyolefin films such as polyethylene, polypropylene, and ethylene-vinyl acetate copolymer.
  • PET polyethylene terephthalate
  • plastic films such as polyolefin films such as polyethylene, polypropylene, and ethylene-vinyl acetate copolymer.
  • the conditions for forming the pressure-sensitive adhesive layer are the same as the conditions described in the column [Plastic pressure-sensitive adhesive layer].
  • the thickness of the pressure-sensitive adhesive layer is usually 5 to 75 ⁇ m, preferably 10 to 50 ⁇ m, from the viewpoint of maintaining the adhesive performance.
  • the film thickness of the substrate and the cover film is not particularly limited, but is usually 10 to 125 ⁇ m, preferably 25 to 75 ⁇ m.
  • the polarizing plate with the pressure-sensitive adhesive layer of the present invention has a pressure-sensitive adhesive layer formed from the pressure-sensitive adhesive composition of the present invention, which is directly laminated on at least one surface of a polarizer.
  • polarizing plate is used to include “polarizing film”.
  • the polarizing plate As the polarizing plate, a conventionally known polarizing film can be used.
  • positioned on a polarizer is mentioned.
  • the polarizer protective film since the pressure-sensitive adhesive layer is disposed in direct contact with the polarizer, the polarizer protective film is disposed only on one side of the polarizer, and the polarizer protective film is disposed on both sides of the polarizer. There is no configuration.
  • Examples of the polarizer include a stretched film obtained by stretching a film made of a polyvinyl alcohol-based resin containing a polarizing component.
  • Examples of the polyvinyl alcohol-based resin include saponified products of polyvinyl alcohol, polyvinyl formal, polyvinyl acetal, and ethylene-vinyl acetate copolymer.
  • Examples of the polarizing component include iodine or a dichroic dye.
  • the polarizer protective film examples include a film made of a thermoplastic resin.
  • the thermoplastic resin include cellulose resin such as triacetyl cellulose, polyester resin, polyethersulfone resin, polysulfone resin, polycarbonate resin, polyamide resin, polyimide resin, polyolefin resin, (meth) acrylic resin, cyclic polyolefin resin (norbornene) Resin), polyarylate resin, polystyrene resin, polyvinyl alcohol resin, and a mixture of two or more selected from these resins.
  • cellulose resin such as triacetyl cellulose, polyester resin, polyethersulfone resin, polysulfone resin, polycarbonate resin, polyamide resin, polyimide resin, polyolefin resin, (meth) acrylic resin, cyclic polyolefin resin (norbornene) Resin), polyarylate resin, polystyrene resin, polyvinyl alcohol resin, and a mixture of two or more selected from these resins.
  • the thickness of the polarizing plate is usually 10 to 200 ⁇ m, preferably 30 to 100 ⁇ m.
  • a polarizing plate can be reduced in thickness.
  • the pressure-sensitive adhesive layer is formed in direct contact with the polarizer.
  • a polarizing plate with an adhesive layer of the present invention for example, a polarizer protective film, a polarizer, and the adhesive layer are laminated in this order, the adhesive layer, the polarizer protective film, the polarizer, and the above
  • the cover film mentioned above may be arrange
  • the method for forming the pressure-sensitive adhesive layer on the surface of the polarizer is not particularly limited.
  • the method for applying the pressure-sensitive adhesive composition directly to the surface of the polarizer using a bar coater, drying and aging, the pressure-sensitive adhesive sheet for polarizing plate of the present invention There is a method in which the pressure-sensitive adhesive layer possessed by is transferred to the polarizer surface and aged.
  • the conditions for drying and aging, the range of the gel fraction, and the like are the same as the conditions described in the section of [PSA layer for polarizing plate].
  • the thickness of the pressure-sensitive adhesive layer is usually 5 to 75 ⁇ m, preferably 10 to 50 ⁇ m in terms of dry film thickness.
  • the pressure-sensitive adhesive layer only needs to be formed in contact with the polarizer on at least one surface of the polarizer, and the pressure-sensitive adhesive layer is formed only on one side of the polarizer, and the pressure-sensitive adhesive is formed on both sides of the polarizer.
  • the aspect in which a layer is formed is mentioned.
  • the layer which has other functions, such as a protective layer, a glare-proof layer, a phase difference layer, a viewing angle improvement layer, for example may be laminated
  • a liquid crystal element is produced by providing the polarizing plate with an adhesive layer of the present invention obtained as described above on the substrate surface of the liquid crystal cell.
  • the liquid crystal cell has a structure in which a liquid crystal layer is sandwiched between two substrates.
  • the substrate of the liquid crystal cell examples include a glass plate.
  • the thickness of the substrate is usually 0.05 to 3 mm, preferably 0.2 to 1 mm.
  • substrate can be suppressed. Therefore, even when the thickness of the substrate is small (eg, 1 mm or less, preferably 0.2 to 1 mm), the above-mentioned pressure-sensitive adhesive composition can be suitably used for bonding the polarizing plate and the substrate.
  • HLC-8320GPC manufactured by Tosoh Corporation
  • -GPC column configuration The following four columns (all manufactured by Tosoh Corporation) (1) TSKgel HxL-H (guard column) (2) TSKgel GMHxL (3) TSKgel GMHxL (4) TSKgel G2500HxL ⁇ Flow rate: 1.0 mL / min -Column temperature: 40 ° C Sample concentration: 1.5% (w / v) (diluted with tetrahydrofuran) ⁇ Mobile phase solvent: Tetrahydrofuran ⁇ Standard polystyrene conversion
  • Example 1 (1) Preparation of pressure-sensitive adhesive composition
  • the polymer solution obtained in Synthesis Example 1 solid content concentration 30% by mass
  • 100 parts (solid content) of (meth) acrylic copolymer A1 contained in the solution As an isocyanate compound, 0.15 part (solid content) of “L-45” (solid content 45% by mass, ethyl acetate solution) manufactured by Soken Chemical Co., Ltd. and “A” manufactured by Soken Chemical Co., Ltd. as a silane coupling agent.
  • Example 1 the pressure-sensitive adhesive composition was changed in the same manner as in Example 1 except that the polymer solution was changed to the polymer solution obtained in Synthesis Examples 2 to 8 and the blending composition was changed as shown in Table 2.
  • the polarizing plate with an adhesive sheet and an adhesive layer was obtained.
  • TD-75 is an isocyanate compound (manufactured by Soken Chemical Co., Ltd.), and the other antistatic agent is 1-octyl-4-methylpyridinium bis (fluorosulfonyl) imide.
  • the polarizing plate with the pressure-sensitive adhesive layer obtained in Examples and Comparative Examples (laminated body composed of PET film / pressure-sensitive adhesive layer / polarizer / polarizer protective film) was cut into a size of 70 mm ⁇ 25 mm, and the test piece was cut. Produced.
  • the PET film was peeled from the test piece, and a laminate composed of the pressure-sensitive adhesive layer / polarizer / polarizer protective film was laminated on one side of a 2 mm thick glass plate using a 2 kg roller, and the pressure-sensitive adhesive layer, the glass plate, I stuck it to touch.
  • the obtained laminate was allowed to stand in an environment of 23 ° C./50% RH for 2 hours, and then the end of the polarizing plate was pulled at a speed of 300 mm / min in the 90 ° direction with respect to the glass plate surface, and the adhesive strength (peel strength) ) was measured.
  • the water vapor transmission rate was measured as follows according to JIS Z0208.
  • a pressure-sensitive adhesive sheet having a pressure-sensitive adhesive layer having a thickness of 50 ⁇ m was prepared in the same manner as described in the column “(2) Preparation of pressure-sensitive adhesive sheet”.
  • the PET film was peeled from this pressure-sensitive adhesive sheet, and a nonwoven fabric was bonded to both sides of the pressure-sensitive adhesive layer (the obtained laminate was referred to as “sheet A”), and cut according to the diameter of the moisture permeable cup.
  • 10 g of calcium chloride was put in a moisture permeable cup (inner diameter 60 mm), and the cut sheet A, rubber packing, and cover ring were set and fixed with bolts.
  • Water vapor transmission rate [g / m 2 ⁇ day] 240 ⁇ M / T ⁇ S M: Increased mass (mg) of the last two weighing intervals tested T: Time of the last two weighing intervals during the test (hours) S: Transmission area (cm 2 )
  • g / m ⁇ 2 > * day is the meaning of g / m ⁇ 2 > / day.
  • the polarizing plate with a pressure-sensitive adhesive layer obtained in the examples and comparative examples was cut into a size of 150 mm ⁇ 250 mm, and the test piece was cut. Produced.
  • the PET film is peeled from the test piece, and a laminate composed of an adhesive layer / polarizer / polarizer protective film is laminated on one side of a 0.5 mm thick glass plate using a laminator roll. I stuck it so that it touched.
  • the obtained laminate was held in an autoclave adjusted to 50 ° C./5 atm for 20 minutes to prepare a test plate.
  • Optical test heat-resistant optical characteristics / humid heat-resistant optical characteristics test
  • the polarizing plate with a pressure-sensitive adhesive layer obtained in the examples and comparative examples was cut into a size of 150 mm ⁇ 250 mm, and the test piece was cut. Produced.
  • the PET film is peeled from the test piece, and using a laminator roll, the laminate composed of the pressure-sensitive adhesive layer / polarizer / polarizer protective film is perpendicular to the polarization axis on both sides of the 0.5 mm thick glass plate.
  • the adhesive layer and the glass plate were attached so that they were in contact with each other.
  • the obtained laminate was held in an autoclave adjusted to 50 ° C./5 atm for 20 minutes to prepare a test plate.
  • Two similar test plates were prepared, and the test plate was allowed to stand for 500 hours at a temperature of 80 ° C./drying condition (heat resistance) or at a temperature of 60 ° C./humidity of 90% RH (humidity heat resistance), and haze.
  • the total light transmittance was measured using a meter (HM-150 type: manufactured by Murakami Color Research Laboratory). The total light transmittance of the test plate before the durability test is 0%.
  • the monomer that forms the (meth) acrylic copolymer As an example of the monomer that forms the (meth) acrylic copolymer, (1) As shown in the examples, in the example in which the monomer (a1) and the monomer (a2) are used at the specific ratio, the water vapor permeability is low ( (High hydrophobicity), excellent durability, and excellent optical properties. (2) As shown in Comparative Example 1, an example of using an acrylic acid alkyl ester without using a methacrylic acid alkyl ester, and (3) Comparative Example 2 As shown in the above, in the example in which the monomer (a1) and the monomer (a2) are not used in the specific ratio, the water vapor transmission rate is high (low hydrophobicity), and the durability and optical properties of the pressure-sensitive adhesive sheet are inferior. became.

Abstract

[Problem] To provide an adhesive composition for a polarizing plate that is applicable to a configuration in which at least one of the polarizer protective films normally formed on both sides of a polarizer is omitted, it being possible to form an adhesive layer that has exceptional durability even in a high-humidity, high-heat environment and that is exceptional at minimizing polarizer shrinkage. [Solution] An adhesive composition for a polarizing plate, characterized by containing: (A) a (meth)acrylic copolymer obtained by copolymerizing a monomer component that contains 50 to 99% by mass of an alkyl methacrylate ester (a1) in which the alkyl groups have at least 8 carbons and the glass transition temperature (Tg) of a homopolymer is less than -10°C, and 0.5% to less than 10% by mass of a monomer (a2) containing a crosslinkable functional group; and (B) a crosslinking agent; the adhesive composition for a polarizing plate being used to form an adhesive layer in direct contact with a polarizer.

Description

偏光板用の粘着剤組成物、粘着剤層および粘着シート、ならびに粘着剤層付き偏光板Adhesive composition for polarizing plate, adhesive layer and adhesive sheet, and polarizing plate with adhesive layer
 本発明は、偏光板用の粘着剤組成物、粘着剤層および粘着シート、ならびに粘着剤層付き偏光板に関する。 The present invention relates to a pressure-sensitive adhesive composition for a polarizing plate, a pressure-sensitive adhesive layer and a pressure-sensitive adhesive sheet, and a polarizing plate with a pressure-sensitive adhesive layer.
 液晶セルは、液晶層が2枚の基板(例:ガラス板)間に挟まれた構造を有する。液晶セルを構成する基板の表面には、粘着剤層を介して偏光板が貼付されている。従来、偏光板は、力学的性質および光学的耐久性を向上させるため、一般的に、偏光機能を有する偏光子の両面に、トリアセチルセルロースフィルム等の偏光子保護膜が積層された構造が採られてきた。 The liquid crystal cell has a structure in which a liquid crystal layer is sandwiched between two substrates (eg, a glass plate). A polarizing plate is attached to the surface of the substrate constituting the liquid crystal cell via an adhesive layer. Conventionally, in order to improve mechanical properties and optical durability, a polarizing plate generally has a structure in which a polarizer protective film such as a triacetyl cellulose film is laminated on both sides of a polarizer having a polarizing function. Has been.
 近年、液晶セルの薄型化および偏光板の薄型化が要望されており、偏光板の薄型の要求に対して、偏光子の両面に形成された偏光子保護膜を省略することが試みられている。しかしながら、偏光子保護膜を有さない偏光板は、偏光子が水分の影響を受けやすく、高湿熱環境下では、偏光子のクラック(割れ)、著しい収縮、光学性能の劣化等の不具合も生じやすい。 In recent years, thinning of liquid crystal cells and thinning of polarizing plates have been demanded, and in order to meet the demand for thinning of polarizing plates, attempts have been made to omit the polarizer protective films formed on both sides of the polarizer. . However, a polarizing plate that does not have a polarizer protective film is easily affected by moisture, and in a high-humidity environment, problems such as cracking of the polarizer, significant shrinkage, and deterioration of optical performance may occur. Cheap.
 特許文献1には、炭素数10~24の分岐したアルキル基をエステル基の末端に有するアルキル(メタ)アクリレートを19~99.5質量%含むモノマー成分を重合することにより得られた(メタ)アクリル系ポリマーを含む粘着剤が記載されている。しかしながら、偏光子保護膜を省略し、偏光子に粘着剤層を直接積層する場合の上記クラック、収縮等の問題について、特に言及されていない。 Patent Document 1 is obtained by polymerizing a monomer component containing 19 to 99.5% by mass of an alkyl (meth) acrylate having a branched alkyl group having 10 to 24 carbon atoms at the terminal of the ester group (meth). A pressure-sensitive adhesive containing an acrylic polymer is described. However, no particular mention is made of problems such as cracks and shrinkage when the polarizer protective film is omitted and the pressure-sensitive adhesive layer is directly laminated on the polarizer.
 特許文献2には、偏光板と、当該偏光板に設けられた粘着剤層とを有する粘着型偏光板であって、前記偏光板は、偏光子の片側にのみ透明保護フィルムを有し、前記粘着剤層は、前記透明保護フィルムを有しない側の偏光子に設けられた構成が記載されている。しかしながら、前記透明保護フィルムの省略に伴う上記クラック、収縮、光学性能等の問題について、特に言及されていない。 Patent Document 2 is an adhesive polarizing plate having a polarizing plate and an adhesive layer provided on the polarizing plate, the polarizing plate having a transparent protective film only on one side of the polarizer, The structure provided in the polarizer of the side which does not have the said transparent protective film is described for the adhesive layer. However, no particular mention is made of problems such as cracks, shrinkage and optical performance associated with the omission of the transparent protective film.
特開2012-246477号公報JP 2012-246477 A 特開2012-247574号公報JP 2012-247574 A
 本発明の課題は、偏光子の両面に通常形成される偏光子保護膜の少なくとも一方が省略された構成に適用可能な、高湿熱環境下においても耐久性に優れ、かつ偏光子の収縮の抑制に優れた粘着剤層を形成できる偏光板用粘着剤組成物を提供することにある。 An object of the present invention is applicable to a configuration in which at least one of the polarizer protective films usually formed on both surfaces of the polarizer is omitted, and is excellent in durability even in a high-humidity environment and suppresses the contraction of the polarizer. It is in providing the adhesive composition for polarizing plates which can form the adhesive layer excellent in this.
 本発明者らは上記課題を解決すべく鋭意検討した。その結果、以下の特定の構成を有する偏光板用粘着剤組成物を用いることにより上記課題を解決できることを見出し、本発明を完成するに至った。
 本発明は、例えば以下の[1]~[5]である。
The present inventors diligently studied to solve the above problems. As a result, it has been found that the above-mentioned problems can be solved by using a polarizing plate pressure-sensitive adhesive composition having the following specific configuration, and the present invention has been completed.
The present invention includes, for example, the following [1] to [5].
 [1](A)ホモポリマーのガラス転移温度(Tg)が-10℃未満で、アルキル基の炭素数が8以上のメタクリル酸アルキルエステル(a1)を50質量%以上99.5質量%以下、架橋性官能基含有モノマー(a2)を0.5質量%以上10質量%未満の量で含むモノマー成分を共重合して得られた(メタ)アクリル系共重合体と、(B)架橋剤とを含有し、偏光子と直接接する粘着剤層を形成するために用いられることを特徴とする偏光板用粘着剤組成物。
 [2]前記[1]に記載の粘着剤組成物より形成された偏光板用粘着剤層。
 [3]水蒸気透過率が、800g/m2・day以下であることを特徴とする前記[2]に記載の偏光板用粘着剤層。
 [4]前記[2]または[3]に記載の粘着剤層を有する偏光板用粘着シート。
 [5]偏光子の少なくとも一方の面に直接積層された、前記[2]または[3]に記載の粘着剤層を有する粘着剤層付き偏光板。
[1] (A) 50% by mass or more and 99.5% by mass or less of a methacrylic acid alkyl ester (a1) having a glass transition temperature (Tg) of the homopolymer of less than −10 ° C. and an alkyl group having 8 or more carbon atoms, A (meth) acrylic copolymer obtained by copolymerizing a monomer component containing the crosslinkable functional group-containing monomer (a2) in an amount of 0.5% by mass or more and less than 10% by mass; and (B) a crosslinking agent. And a pressure-sensitive adhesive composition for a polarizing plate, which is used for forming a pressure-sensitive adhesive layer in direct contact with a polarizer.
[2] A pressure-sensitive adhesive layer for a polarizing plate formed from the pressure-sensitive adhesive composition according to [1].
[3] The pressure-sensitive adhesive layer for a polarizing plate according to [2], wherein the water vapor transmission rate is 800 g / m 2 · day or less.
[4] A pressure-sensitive adhesive sheet for polarizing plate having the pressure-sensitive adhesive layer according to [2] or [3].
[5] A polarizing plate with an adhesive layer having the adhesive layer according to [2] or [3], which is directly laminated on at least one surface of a polarizer.
 本発明によれば、偏光子の両面に通常形成される偏光子保護膜の少なくとも一方が省略された構成に適用可能な、高湿熱環境下においても耐久性に優れ、かつ偏光子の収縮の抑制に優れた偏光板用粘着剤組成物を提供することができる。また、前記組成物より形成された偏光板用粘着剤層、前記粘着剤層を有する偏光板用粘着シート、および前記粘着剤層を有する粘着剤層付き偏光板を提供することができる。 According to the present invention, it is applicable to a configuration in which at least one of the polarizer protective films normally formed on both sides of the polarizer is omitted, and is excellent in durability even in a high-humidity environment and suppresses the contraction of the polarizer. It is possible to provide a pressure-sensitive adhesive composition for polarizing plates excellent in the above. Moreover, the adhesive layer for polarizing plates formed from the said composition, the adhesive sheet for polarizing plates which has the said adhesive layer, and the polarizing plate with an adhesive layer which has the said adhesive layer can be provided.
 以下、本発明の偏光板用粘着剤組成物、偏光板用粘着剤層、偏光板用粘着シートおよび粘着剤層付き偏光板を説明する。以下では、本発明の偏光板用粘着剤組成物、偏光板用粘着剤層および偏光板用粘着シートを、それぞれ「粘着剤組成物」、「粘着剤層」および「粘着シート」ともいう。 Hereinafter, the pressure-sensitive adhesive composition for polarizing plate, the pressure-sensitive adhesive layer for polarizing plate, the pressure-sensitive adhesive sheet for polarizing plate and the polarizing plate with the pressure-sensitive adhesive layer will be described. Hereinafter, the pressure-sensitive adhesive composition for polarizing plate, the pressure-sensitive adhesive layer for polarizing plate and the pressure-sensitive adhesive sheet for polarizing plate of the present invention are also referred to as “pressure-sensitive adhesive composition”, “pressure-sensitive adhesive layer” and “pressure-sensitive adhesive sheet”, respectively.
 〔偏光板用粘着剤組成物〕
 本発明の偏光板用粘着剤組成物は、以下に説明する(メタ)アクリル系共重合体(A)と架橋剤(B)とを含有する。前記組成物は、必要に応じて、シランカップリング剤(C)および帯電防止剤(D)から選択される少なくとも1種を含有してもよく、有機溶媒(E)を含有してもよい。
[Adhesive composition for polarizing plate]
The pressure-sensitive adhesive composition for polarizing plates of the present invention contains a (meth) acrylic copolymer (A) and a crosslinking agent (B) described below. The composition may contain at least one selected from a silane coupling agent (C) and an antistatic agent (D) as necessary, and may contain an organic solvent (E).
 [(メタ)アクリル系共重合体(A)]
 (メタ)アクリル系共重合体(A)は、ホモポリマーのガラス転移温度(Tg)が-10℃未満で、アルキル基の炭素数が8以上のメタクリル酸アルキルエステル(a1)を50質量%以上99.5質量%以下、架橋性官能基含有モノマー(a2)を0.5質量%以上10質量%未満の量で含むモノマー成分の共重合体であり、すなわち前記モノマー成分を共重合して得られた共重合体である。
[(Meth) acrylic copolymer (A)]
The (meth) acrylic copolymer (A) contains 50% by mass or more of a methacrylic acid alkyl ester (a1) having a glass transition temperature (Tg) of a homopolymer of less than −10 ° C. and an alkyl group having 8 or more carbon atoms. 99.5% by mass or less, a copolymer of monomer components containing the crosslinkable functional group-containing monomer (a2) in an amount of 0.5% by mass or more and less than 10% by mass, that is, obtained by copolymerizing the monomer components. Copolymer.
 本明細書において、アクリルおよびメタクリルを総称して「(メタ)アクリル」とも記載する。また、重合体に含まれる、あるモノマーAに由来する構成単位を「モノマーA単位」とも記載する。また、前記(a1)、(a2)を、それぞれ「モノマー(a1)」、「モノマー(a2)」ともいう。 In this specification, acrylic and methacryl are collectively referred to as “(meth) acryl”. Moreover, the structural unit derived from a certain monomer A contained in the polymer is also referred to as “monomer A unit”. The (a1) and (a2) are also referred to as “monomer (a1)” and “monomer (a2)”, respectively.
 (メタ)アクリル酸アルキルエステルのホモポリマーのガラス転移温度(Tg)は、Polymer Handbook Fourth Edition(Wiley-Interscience 2003)に記載された値を採用する。
 なお、上記文献にTgが記載されていないモノマーについては、例えば、以下の条件で合成した単独重合体のTgを、以下の条件で測定する。攪拌機、還流冷却器、温度計および窒素導入管を備えた反応装置に、モノマー100質量部および酢酸エチル100質量部を仕込み、窒素ガスを導入しながら80℃に昇温する。次いで、2,2’-アゾビスイソブチロニトリル0.1質量部を加え、窒素ガス雰囲気下、80℃で6時間重合反応を行う。得られたモノマーの単独重合体を簡易密閉パンに封入する。示差走査熱量計(DSC)を用いて、窒素気流下、10℃/分で昇温して熱変化を測定して、「吸発熱量」と「温度」とのグラフを描き、このとき観測される特徴的な変曲をガラス転移とする。なお、Tgは、DSC曲線からミッドポイント法によって得た値を使用する。
As the glass transition temperature (Tg) of the homopolymer of (meth) acrylic acid alkyl ester, a value described in Polymer Handbook Fourth Edition (Wiley-Interscience 2003) is adopted.
In addition, about the monomer in which Tg is not described in the said literature, Tg of the homopolymer synthesize | combined on the following conditions is measured on the following conditions, for example. A reactor equipped with a stirrer, a reflux condenser, a thermometer, and a nitrogen introduction tube is charged with 100 parts by mass of monomer and 100 parts by mass of ethyl acetate, and heated to 80 ° C. while introducing nitrogen gas. Next, 0.1 part by mass of 2,2′-azobisisobutyronitrile is added, and a polymerization reaction is performed at 80 ° C. for 6 hours in a nitrogen gas atmosphere. The homopolymer of the obtained monomer is enclosed in a simple sealed pan. Using a differential scanning calorimeter (DSC), measure the heat change by raising the temperature at 10 ° C / min in a nitrogen stream, and draw a graph of “endothermic heat generation” and “temperature”. The characteristic inflection is the glass transition. Tg uses a value obtained from the DSC curve by the midpoint method.
 《メタクリル酸アルキルエステル(a1)》
 モノマー(a1)は、ホモポリマーのTgが-10℃未満で、アルキル基の炭素数が8以上のメタクリル酸アルキルエステルである。ホモポリマーのTgが-80℃以上-10℃未満で、かつアルキル基の炭素数が8以上である前記モノマーが好ましく、Tgが-70~-30℃で、かつアルキル基の炭素数が8以上である前記モノマーがより好ましく、Tgが-70~-30℃で、かつアルキルの炭素数が10以上である前記モノマーがさらに好ましい。アルキル基の炭素数の上限は、例えば18である。
<< Methacrylic acid alkyl ester (a1) >>
The monomer (a1) is a methacrylic acid alkyl ester having a homopolymer Tg of less than −10 ° C. and an alkyl group having 8 or more carbon atoms. The above-mentioned monomer in which the Tg of the homopolymer is -80 ° C. or higher and lower than −10 ° C. and the alkyl group has 8 or more carbon atoms is preferred, the Tg is −70 to −30 ° C. and the alkyl group has 8 or more carbon atoms. The monomer having a Tg of −70 to −30 ° C. and an alkyl having 10 or more carbon atoms is more preferable. The upper limit of the carbon number of the alkyl group is 18, for example.
 モノマー(a1)を共重合して得られた共重合体(A)、したがってモノマー(a1)単位を有する共重合体(A)を用いることで、偏光子への水分の侵入を阻止可能な疎水性を有し、適切な水蒸気透過率を有する粘着剤を得ることができる。 Hydrophobic that can prevent the entry of moisture into the polarizer by using the copolymer (A) obtained by copolymerizing the monomer (a1), and thus the copolymer (A) having the monomer (a1) unit. And a pressure-sensitive adhesive having an appropriate water vapor permeability can be obtained.
 モノマー(a1)としては、例えば、オクチルメタクリレート(-20℃)、イソオクチルメタクリレート(-45℃)、イソデシルメタクリレート(-41℃)、ラウリルメタクリレート(-65℃)、テトラデシルメタクリレート(-72℃)、イソステアリルメタクリレート(-18℃)が挙げられる。括弧内の数値は、各モノマーのホモポリマーのTgを示す。 Examples of the monomer (a1) include octyl methacrylate (−20 ° C.), isooctyl methacrylate (−45 ° C.), isodecyl methacrylate (−41 ° C.), lauryl methacrylate (−65 ° C.), tetradecyl methacrylate (−72 ° C.). ) And isostearyl methacrylate (-18 ° C.). The numerical value in parenthesis shows Tg of the homopolymer of each monomer.
 ホモポリマーのTgが低いメタクリル酸アルキルエステル由来の構成単位を含む(メタ)アクリル系共重合体を使用すると、粘着剤層に適切な応力緩和特性を付与することができる。また、メタクリル酸アルキルエステルのアルキル基が長鎖のものを使用すると、応力緩和特性に加えて疎水性を付与することができる。例えば、長鎖アルキル基を有するモノマー(a1)を用いることで、偏光子への水分の侵入を阻止可能な疎水性を有する粘着剤層が得られる傾向にある。
 モノマー(a1)は1種単独で用いてもよく、2種以上を用いてもよい。
When a (meth) acrylic copolymer containing a structural unit derived from a methacrylic acid alkyl ester having a low homopolymer Tg is used, appropriate stress relaxation characteristics can be imparted to the pressure-sensitive adhesive layer. In addition, when a long chain alkyl group of methacrylic acid alkyl ester is used, hydrophobicity can be imparted in addition to stress relaxation characteristics. For example, by using the monomer (a1) having a long-chain alkyl group, there is a tendency to obtain a hydrophobic pressure-sensitive adhesive layer capable of preventing moisture from entering the polarizer.
A monomer (a1) may be used individually by 1 type, and may use 2 or more types.
 共重合体(A)の原料モノマーであるモノマー成分100質量%中、モノマー(a1)の使用量は50質量%以上99.5質量%以下であり、好ましくは70~99質量%、より好ましくは80~98.5質量%である。モノマー(a1)の使用量が前記範囲にあると、得られる粘着剤層が充分な疎水機能を発現することができる点で好ましい。 In 100% by mass of the monomer component which is a raw material monomer of the copolymer (A), the amount of the monomer (a1) used is 50% by mass or more and 99.5% by mass or less, preferably 70 to 99% by mass, more preferably 80 to 98.5% by mass. When the usage-amount of a monomer (a1) exists in the said range, it is preferable at the point which the adhesive layer obtained can express sufficient hydrophobic function.
 《架橋性官能基含有モノマー(a2)》
 共重合体(A)の原料モノマーであるモノマー成分は、架橋剤(B)と反応することが可能な架橋性官能基を有するモノマー、すなわち架橋性官能基含有モノマー(a2)を含み、したがって共重合体(A)はモノマー(a2)単位を有する。
 モノマー(a2)としては、例えば、水酸基含有モノマー、カルボキシル基含有モノマーが挙げられる。
<< Crosslinkable functional group-containing monomer (a2) >>
The monomer component which is a raw material monomer of the copolymer (A) includes a monomer having a crosslinkable functional group capable of reacting with the crosslinker (B), that is, a crosslinkable functional group-containing monomer (a2). The polymer (A) has a monomer (a2) unit.
Examples of the monomer (a2) include a hydroxyl group-containing monomer and a carboxyl group-containing monomer.
 水酸基含有モノマーとしては、例えば、水酸基含有(メタ)アクリレートが挙げられ、具体的には、2-ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート、4-ヒドロシキブチル(メタ)アクリレート、6-ヒドロキシヘキシル(メタ)アクリレート、8-ヒドロキシオクチル(メタ)アクリレート等のヒドロキシアルキル(メタ)アクリレートが挙げられる。ヒドロキシアルキル(メタ)アクリレートでのヒドロキシアルキル基の炭素数は、通常2~8、好ましくは2~6である。 Examples of the hydroxyl group-containing monomer include a hydroxyl group-containing (meth) acrylate, and specific examples include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, and 4-hydroxybutyl (meth) acrylate. And hydroxyalkyl (meth) acrylates such as 6-hydroxyhexyl (meth) acrylate and 8-hydroxyoctyl (meth) acrylate. The number of carbon atoms of the hydroxyalkyl group in the hydroxyalkyl (meth) acrylate is usually 2 to 8, preferably 2 to 6.
 カルボキシル基含有モノマーとしては、例えば、(メタ)アクリル酸β-カルボキシエチル、(メタ)アクリル酸5-カルボキシペンチル、コハク酸モノ(メタ)アクリロイルオキシエチルエステル、ω-カルボキシポリカプロラクトンモノ(メタ)アクリレート等のカルボキシル基含有(メタ)アクリレート;アクリル酸、メタクリル酸、イタコン酸、クロトン酸、フマル酸、マレイン酸が挙げられる。 Examples of the carboxyl group-containing monomer include β-carboxyethyl (meth) acrylate, 5-carboxypentyl (meth) acrylate, mono (meth) acryloyloxyethyl ester succinate, and ω-carboxypolycaprolactone mono (meth) acrylate. Carboxyl group-containing (meth) acrylates such as acrylic acid, methacrylic acid, itaconic acid, crotonic acid, fumaric acid, and maleic acid.
 上記モノマー(a2)は、粘着剤層の疎水性を向上させるため、メタクリル構造を有していることが好ましく、モノマー(a2)は1種単独で用いてもよく、2種以上を用いてもよい。 The monomer (a2) preferably has a methacrylic structure in order to improve the hydrophobicity of the pressure-sensitive adhesive layer, and the monomer (a2) may be used alone or in combination of two or more. Good.
 共重合体(A)の原料モノマーであるモノマー成分100質量%中、モノマー(a2)の使用量は0.5質量%以上10質量%未満であり、好ましくは1~8質量%、さらに好ましくは2~6質量%である。モノマー(a2)の使用量が前記上限値未満又は以下であると、共重合体(A)と架橋剤(B)とにより形成される架橋密度が高くなりすぎず、応力緩和特性に優れる粘着剤層が得られる。モノマー(a2)の使用量が前記下限値以上であると、架橋構造が有効に形成され、常温において適切な強度を有する粘着剤層が得られる。 In 100% by mass of the monomer component which is a raw material monomer of the copolymer (A), the amount of the monomer (a2) used is 0.5% by mass or more and less than 10% by mass, preferably 1 to 8% by mass, more preferably 2 to 6% by mass. When the amount of the monomer (a2) used is less than or less than the above upper limit, the crosslinking density formed by the copolymer (A) and the crosslinking agent (B) does not become too high, and the pressure-sensitive adhesive has excellent stress relaxation characteristics. A layer is obtained. When the usage-amount of a monomer (a2) is more than the said lower limit, a crosslinked structure is formed effectively and the adhesive layer which has appropriate intensity | strength at normal temperature is obtained.
 さらに、モノマー(a2)の種類および量は、共重合体(A)の酸価(mgKOH/g)が15以下になるよう設定することが好ましく、より好ましくは13以下、さらに好ましくは12以下である。酸価が前記上限値以下であると、共重合体(A)の極性が下がるため、さらに疎水性が上昇し、偏光子への水分侵入抑制効果が高い粘着剤層が得られる。 Furthermore, the type and amount of the monomer (a2) are preferably set so that the acid value (mgKOH / g) of the copolymer (A) is 15 or less, more preferably 13 or less, still more preferably 12 or less. is there. When the acid value is less than or equal to the above upper limit, the polarity of the copolymer (A) is lowered, so that the hydrophobicity is further increased and a pressure-sensitive adhesive layer having a high effect of suppressing moisture intrusion into the polarizer is obtained.
 なお、共重合体(A)の酸価は、共重合に用いたカルボキシル基含有モノマーの分子量、カルボキシル基含有モノマーの配合量(質量%)を基に、以下の式により算出される。なお、56.1はKOHの分子量である。
 ポリマーの酸価(mgKOH/g)=56.1/X×(Y/100)×1000
                 =561/X×Y
  X:カルボキシル基含有モノマーの分子量
  Y:カルボキシル基含有モノマーの配合量
In addition, the acid value of a copolymer (A) is computed by the following formula | equation based on the molecular weight of the carboxyl group-containing monomer used for copolymerization, and the compounding quantity (mass%) of a carboxyl group-containing monomer. 56.1 is the molecular weight of KOH.
Acid value of polymer (mgKOH / g) = 56.1 / X × (Y / 100) × 1000
= 561 / X × Y
X: Molecular weight of carboxyl group-containing monomer Y: Compounding amount of carboxyl group-containing monomer
 《その他のモノマー》
 共重合体(A)の原料モノマーであるモノマー成分としては、共重合体(A)の物性を損なわない範囲で、例えば、上記モノマー(a1)以外の(メタ)アクリル酸アルキルエステル、アルコキシアルキル(メタ)アクリレート、アルコキシポリアルキレングリコールモノ(メタ)アクリレート、脂環式基または芳香環含有(メタ)アクリレート、カルボキシル基含有モノマー以外の酸基含有モノマー、アミノ基含有モノマー、アミド基含有モノマー、窒素系複素環含有モノマー、シアノ基含有モノマー等の、その他のモノマーを用いることもできる。
《Other monomers》
As a monomer component which is a raw material monomer of the copolymer (A), as long as the physical properties of the copolymer (A) are not impaired, for example, (meth) acrylic acid alkyl esters other than the monomer (a1), alkoxyalkyl ( (Meth) acrylate, alkoxy polyalkylene glycol mono (meth) acrylate, alicyclic group or aromatic ring-containing (meth) acrylate, acid group-containing monomer other than carboxyl group-containing monomer, amino group-containing monomer, amide group-containing monomer, nitrogen-based Other monomers such as a heterocyclic ring-containing monomer and a cyano group-containing monomer can also be used.
 モノマー(a1)以外の(メタ)アクリル酸アルキルエステルは、例えば、式:CH2=CR1-COOR2で表される。式中、R1は、水素またはメチル基であり、R2は、炭素数1~18のアルキル基である。例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n-プロピル(メタ)アクリレート、イソプロピル(メタ)アクリレート、n-ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、tert-ブチル(メタ)アクリレート、ペンチル(メタ)アクリレート、ヘキシル(メタ)アクリレート、ヘプチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、オクチルアクリレート、イソオクチルアクリレート、ノニル(メタ)アクリレート、デシル(メタ)アクリレート、イソデシルアクリレート、ウンデカ(メタ)アクリレート、ラウリルアクリレート、ステアリル(メタ)アクリレート、イソステアリルアクリレートが挙げられる。 The (meth) acrylic acid alkyl ester other than the monomer (a1) is represented, for example, by the formula: CH 2 ═CR 1 —COOR 2 . In the formula, R 1 is hydrogen or a methyl group, and R 2 is an alkyl group having 1 to 18 carbon atoms. For example, methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, tert-butyl (meth) acrylate, Pentyl (meth) acrylate, hexyl (meth) acrylate, heptyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, octyl acrylate, isooctyl acrylate, nonyl (meth) acrylate, decyl (meth) acrylate, isodecyl acrylate, undeca Examples include (meth) acrylate, lauryl acrylate, stearyl (meth) acrylate, and isostearyl acrylate.
 アルコキシアルキル(メタ)アクリレートとしては、例えば、メトキシメチル(メタ)アクリレート、2-メトキシエチル(メタ)アクリレート、2-エトキシエチル(メタ)アクリレート、3-メトキシプロピル(メタ)アクリレート、3-エトキシプロピル(メタ)アクリレート、4-メトキシブチル(メタ)アクリレート、4-エトキシブチル(メタ)アクリレートが挙げられる。 Examples of the alkoxyalkyl (meth) acrylate include methoxymethyl (meth) acrylate, 2-methoxyethyl (meth) acrylate, 2-ethoxyethyl (meth) acrylate, 3-methoxypropyl (meth) acrylate, 3-ethoxypropyl ( And (meth) acrylate, 4-methoxybutyl (meth) acrylate, and 4-ethoxybutyl (meth) acrylate.
 アルコキシポリアルキレングリコールモノ(メタ)アクリレートとしては、例えば、メトキシジエチレングリコールモノ(メタ)アクリレート、メトキシジプロピレングリコールモノ(メタ)アクリレート、エトキシトリエチレングリコールモノ(メタ)アクリレート、エトキシジエチレングリコールモノ(メタ)アクリレート、メトキシトリエチレングリコールモノ(メタ)アクリレートが挙げられる。 Examples of the alkoxypolyalkylene glycol mono (meth) acrylate include methoxydiethylene glycol mono (meth) acrylate, methoxydipropylene glycol mono (meth) acrylate, ethoxytriethylene glycol mono (meth) acrylate, ethoxydiethylene glycol mono (meth) acrylate, And methoxytriethylene glycol mono (meth) acrylate.
 脂環式基または芳香環含有(メタ)アクリレートとしては、例えば、シクロヘキシル(メタ)アクリレート、イソボルニル(メタ)アクリレート、ベンジル(メタ)アクリレート、フェニル(メタ)アクリレートが挙げられる。 Examples of the alicyclic group or aromatic ring-containing (meth) acrylate include cyclohexyl (meth) acrylate, isobornyl (meth) acrylate, benzyl (meth) acrylate, and phenyl (meth) acrylate.
 酸基含有モノマーとしては、例えば、無水マレイン酸、無水イタコン酸、側鎖にリン酸基を有する(メタ)アクリル系モノマー、側鎖に硫酸基を有する(メタ)アクリル系モノマーが挙げられる。アミノ基含有モノマーとしては、例えば、ジメチルアミノエチル(メタ)アクリレート、ジエチルアミノエチル(メタ)アクリレート等のアミノ基含有(メタ)アクリレートが挙げられる。アミド基含有モノマーとしては、例えば、(メタ)アクリルアミド、N-メチル(メタ)アクリルアミド、N-エチル(メタ)アクリルアミド、N-プロピル(メタ)アクリルアミド、N-ヘキシル(メタ)アクリルアミドが挙げられる。窒素系複素環含有モノマーとしては、例えば、ビニルピロリドン、アクリロイルモルホリン、ビニルカプロラクタムが挙げられる。シアノ基含有モノマーとしては、例えば、シアノ(メタ)アクリレート、(メタ)アクリロニトリルが挙げられる。 Examples of the acid group-containing monomer include maleic anhydride, itaconic anhydride, a (meth) acrylic monomer having a phosphate group in the side chain, and a (meth) acrylic monomer having a sulfate group in the side chain. Examples of the amino group-containing monomer include amino group-containing (meth) acrylates such as dimethylaminoethyl (meth) acrylate and diethylaminoethyl (meth) acrylate. Examples of the amide group-containing monomer include (meth) acrylamide, N-methyl (meth) acrylamide, N-ethyl (meth) acrylamide, N-propyl (meth) acrylamide, and N-hexyl (meth) acrylamide. Examples of the nitrogen heterocycle-containing monomer include vinyl pyrrolidone, acryloyl morpholine, and vinyl caprolactam. Examples of the cyano group-containing monomer include cyano (meth) acrylate and (meth) acrylonitrile.
 また、その他のモノマーとしては、共重合体(A)の物性を損なわない範囲で、例えば、スチレン系単量体、酢酸ビニル等の、共重合性モノマーを用いることもできる。 As other monomers, copolymerizable monomers such as styrene monomers and vinyl acetate can be used as long as the physical properties of the copolymer (A) are not impaired.
 スチレン系単量体としては、例えば、スチレン;メチルスチレン、ジメチルスチレン、トリメチルスチレン、プロピルスチレン、ブチルスチレン、へキシルスチレン、ヘプチルスチレン、オクチルスチレン等のアルキルスチレン;フロロスチレン、クロロスチレン、ブロモスチレン、ジブロモスチレン、ヨウ化スチレン等のハロゲン化スチレン;ニトロスチレン、アセチルスチレン、メトキシスチレンが挙げられる。
 その他のモノマーは1種単独で用いてもよく、2種以上を用いてもよい。
Examples of the styrenic monomer include styrene; methyl styrene, dimethyl styrene, trimethyl styrene, propyl styrene, butyl styrene, hexyl styrene, heptyl styrene, octyl styrene, and other alkyl styrenes; fluorostyrene, chlorostyrene, bromostyrene, Halogenated styrene such as dibromostyrene and iodinated styrene; nitrostyrene, acetylstyrene, and methoxystyrene.
Other monomers may be used alone or in combination of two or more.
 共重合体(A)の原料モノマーであるモノマー成分100質量%中、以上のその他のモノマー(例:上記モノマー(a1)以外の(メタ)アクリル酸アルキルエステル、共重合性モノマー)の全使用量は、0~45質量%であることが好ましく、より好ましくは0~25質量%である。 In 100% by mass of the monomer component which is a raw material monomer of the copolymer (A), the total amount of the above other monomers (for example, (meth) acrylic acid alkyl ester other than the monomer (a1), copolymerizable monomer) Is preferably 0 to 45% by mass, more preferably 0 to 25% by mass.
 《(メタ)アクリル系共重合体(A)の製造条件》
 (メタ)アクリル系共重合体(A)の製造条件は特に限定されないが、例えば、溶液重合法により製造することができる。具体的には、反応容器内に重合溶媒およびモノマー成分を仕込み、窒素ガス等の不活性ガス雰囲気下で重合開始剤を添加し、反応開始温度を通常40~100℃、好ましくは50~80℃に設定し、通常50~90℃、好ましくは70~90℃の温度に反応系を維持して、4~20時間反応させる。
<< Production conditions for (meth) acrylic copolymer (A) >>
Although the manufacturing conditions of a (meth) acrylic-type copolymer (A) are not specifically limited, For example, it can manufacture by a solution polymerization method. Specifically, a polymerization solvent and a monomer component are charged into a reaction vessel, a polymerization initiator is added in an inert gas atmosphere such as nitrogen gas, and the reaction start temperature is usually 40 to 100 ° C., preferably 50 to 80 ° C. The reaction system is maintained at a temperature of usually 50 to 90 ° C., preferably 70 to 90 ° C., and allowed to react for 4 to 20 hours.
 共重合体(A)は、例えば上述したモノマー(a1)、(a2)を含むモノマー成分を共重合して得られるが、ランダム共重合体でもよく、ブロック共重合体でもよい。これらの中では、ランダム共重合体が好ましい。 The copolymer (A) is obtained, for example, by copolymerizing the monomer components including the monomers (a1) and (a2) described above, but may be a random copolymer or a block copolymer. Among these, a random copolymer is preferable.
 溶液重合に用いる重合溶媒としては、例えば、ベンゼン、トルエン、キシレン等の芳香族炭化水素類;n-ペンタン、n-ヘキサン、n-ヘプタン、n-オクタン等の脂肪族炭化水素類;シクロペンタン、シクロヘキサン、シクロヘプタン、シクロオクタン等の脂環式炭化水素類;ジエチルエーテル、ジイソプロピルエーテル、1,2-ジメトキシエタン、ジブチルエーテル、テトラヒドロフラン、ジオキサン、アニソール、フェニルエチルエーテル、ジフェニルエーテル等のエーテル類;クロロホルム、四塩化炭素、1,2-ジクロロエタン、クロロベンゼン等のハロゲン化炭化水素類;酢酸エチル、酢酸プロピル、酢酸ブチル、プロピオン酸メチル等のエステル類;アセトン、メチルエチルケトン、ジエチルケトン、メチルイソブチルケトン、シクロヘキサノン等のケトン類;N,N-ジメチルホルムアミド、N,N-ジメチルアセタミド、N-メチルピロリドン等のアミド類;アセトニトリル、ベンゾニトリル等のニトリル類;ジメチルスルホキシド、スルホラン等のスルホキシド類等が挙げられる。これらの重合溶媒は1種単独で用いてもよく、2種以上を用いてもよい。 Examples of the polymerization solvent used for the solution polymerization include aromatic hydrocarbons such as benzene, toluene and xylene; aliphatic hydrocarbons such as n-pentane, n-hexane, n-heptane and n-octane; cyclopentane, Cycloaliphatic hydrocarbons such as cyclohexane, cycloheptane, cyclooctane; ethers such as diethyl ether, diisopropyl ether, 1,2-dimethoxyethane, dibutyl ether, tetrahydrofuran, dioxane, anisole, phenylethyl ether, diphenyl ether; chloroform, Halogenated hydrocarbons such as carbon tetrachloride, 1,2-dichloroethane, chlorobenzene; esters such as ethyl acetate, propyl acetate, butyl acetate, methyl propionate; acetone, methyl ethyl ketone, diethyl ketone, methyl isobutyl Ketones such as T and cyclohexanone; amides such as N, N-dimethylformamide, N, N-dimethylacetamide and N-methylpyrrolidone; nitriles such as acetonitrile and benzonitrile; sulfoxides such as dimethyl sulfoxide and sulfolane Etc. These polymerization solvents may be used alone or in combination of two or more.
 溶液重合に用いる重合開始剤としては、例えば、アゾ系開始剤、過酸化物系開始剤が挙げられる。具体的には、2,2’-アゾビスイソブチロニトリル等のアゾ化合物、過酸化ベンゾイル、過酸化ラウロイル等の過酸化物が挙げられる。これらの中でも、アゾ化合物が好ましい。アゾ化合物としては、例えば、2,2’-アゾビスイソブチロニトリル、2,2’-アゾビス(4-メトキシ-2,4-ジメチルバレロニトリル)、2,2’-アゾビス(2-シクロプロピルプロピオニトリル)、2,2’-アゾビス(2,4-ジメチルバレロニトリル)、2,2’-アゾビス(2-メチルブチロニトリル)、1,1’-アゾビス(シクロヘキサン-1-カルボニトリル)、2-(カルバモイルアゾ)イソブチロニトリル、2-フェニルアゾ-4-メトキシ-2,4-ジメチルバレロニトリル、2,2’-アゾビス(2-アミジノプロパン)ジヒドロクロリド、2,2’-アゾビス(N,N’-ジメチレンイソブチルアミジン)、2,2’-アゾビス(イソブチルアミド)ジヒドレート、4,4’-アゾビス(4-シアノペンタン酸)、2,2’-アゾビス(2-シアノプロパノール)、ジメチル-2,2’-アゾビス(2-メチルプロピオネート)、2,2’-アゾビス[2-メチル-N-(2-ヒドロキシエチル)プロピオンアミド]が挙げられる。これらの重合開始剤は1種単独で用いてもよく、2種以上を用いてもよい。 Examples of the polymerization initiator used for solution polymerization include azo initiators and peroxide initiators. Specific examples include azo compounds such as 2,2'-azobisisobutyronitrile and peroxides such as benzoyl peroxide and lauroyl peroxide. Among these, an azo compound is preferable. Examples of the azo compound include 2,2′-azobisisobutyronitrile, 2,2′-azobis (4-methoxy-2,4-dimethylvaleronitrile), 2,2′-azobis (2-cyclopropyl). Propionitrile), 2,2'-azobis (2,4-dimethylvaleronitrile), 2,2'-azobis (2-methylbutyronitrile), 1,1'-azobis (cyclohexane-1-carbonitrile) 2- (carbamoylazo) isobutyronitrile, 2-phenylazo-4-methoxy-2,4-dimethylvaleronitrile, 2,2′-azobis (2-amidinopropane) dihydrochloride, 2,2′-azobis ( N, N′-dimethyleneisobutylamidine), 2,2′-azobis (isobutylamide) dihydrate, 4,4′-azobis (4-cyanope) Tanic acid), 2,2′-azobis (2-cyanopropanol), dimethyl-2,2′-azobis (2-methylpropionate), 2,2′-azobis [2-methyl-N- (2- Hydroxyethyl) propionamide]. These polymerization initiators may be used alone or in combination of two or more.
 重合開始剤は、(メタ)アクリル系共重合体(A)の原料モノマーであるモノマー成分100質量部に対して、通常0.01~5質量部、好ましくは0.01~3質量部の範囲内の量で使用される。また、上記重合反応中に、重合開始剤、連鎖移動剤、モノマー成分、重合溶媒を適宜追加添加してもよい。 The polymerization initiator is usually in the range of 0.01 to 5 parts by mass, preferably 0.01 to 3 parts by mass with respect to 100 parts by mass of the monomer component that is a raw material monomer of the (meth) acrylic copolymer (A). Used in quantity. Moreover, you may add suitably a polymerization initiator, a chain transfer agent, a monomer component, and a polymerization solvent during the said polymerization reaction.
 《(メタ)アクリル系共重合体(A)の物性および含有量》
 (メタ)アクリル系共重合体(A)のゲルパーミエーションクロマトグラフィー(GPC)法により測定される重量平均分子量(Mw)は、ポリスチレン換算値で、通常40万~300万であり、好ましくは60万~250万、より好ましくは80万~200万、さらに好ましくは80万~130万である。Mwが前記範囲にあり、かつ上記モノマー単位を有する共重合体(A)を用いることで、偏光子への水分の侵入を阻止可能な疎水性を発現することが可能となる。さらに粘着力のバランスを取りやすく、塗工に適した粘度の粘着剤組成物とすることが出来る。
<< Physical properties and content of (meth) acrylic copolymer (A) >>
The weight average molecular weight (Mw) measured by the gel permeation chromatography (GPC) method of the (meth) acrylic copolymer (A) is usually from 400,000 to 3 million in terms of polystyrene, preferably 60 It is 10,000 to 2.5 million, more preferably 800,000 to 2,000,000, still more preferably 800,000 to 1.3 million. By using the copolymer (A) having Mw in the above range and having the above monomer unit, it becomes possible to develop hydrophobicity capable of preventing moisture from entering the polarizer. Furthermore, it is easy to balance the adhesive force, and it is possible to obtain an adhesive composition having a viscosity suitable for coating.
 (メタ)アクリル系共重合体(A)のGPC法により測定される分子量分布(Mw/Mn)は、通常15以下であり、好ましくは2~15、より好ましくは4~13である。 The molecular weight distribution (Mw / Mn) of the (meth) acrylic copolymer (A) measured by the GPC method is usually 15 or less, preferably 2 to 15, more preferably 4 to 13.
 (メタ)アクリル系共重合体(A)のガラス転移温度(Tg)は、例えば、当該共重合体を構成するモノマー単位およびその含有割合から、Foxの式により算定することができる。Foxの式により求めたガラス転移温度(Tg)が通常-80~-10℃、好ましくは-80~-20℃、より好ましくは-70~-30℃となるように、(メタ)アクリル系共重合体(A)を合成することができる。このようなガラス転移温度(Tg)を有する(メタ)アクリル系共重合体(A)を用いることにより、応力緩和特性および耐久性に優れ、かつ常温で粘着性に優れた粘着剤組成物を得ることができる。
 Foxの式:1/Tg=(W1/Tg1)+(W2/Tg2)+…+(Wm/Tgm
 W1+W2+…+Wm=1
The glass transition temperature (Tg) of the (meth) acrylic copolymer (A) can be calculated by, for example, the Fox formula from the monomer units constituting the copolymer and the content ratio thereof. The (meth) acrylic copolymer is used so that the glass transition temperature (Tg) determined by the Fox equation is usually −80 to −10 ° C., preferably −80 to −20 ° C., more preferably −70 to −30 ° C. A polymer (A) can be synthesized. By using the (meth) acrylic copolymer (A) having such a glass transition temperature (Tg), a pressure-sensitive adhesive composition excellent in stress relaxation characteristics and durability and having excellent adhesiveness at room temperature is obtained. be able to.
Fox formula: 1 / Tg = (W 1 / Tg 1 ) + (W 2 / Tg 2 ) +... + (W m / Tg m )
W 1 + W 2 + ... + W m = 1
 式中、Tgは(メタ)アクリル系共重合体(A)のガラス転移温度であり、Tg1,Tg2,…,Tgmは各モノマーからなるホモポリマーのガラス転移温度であり、W1,W2,…,Wmは各モノマー由来の構成単位の前記共重合体(A)における重量分率である。各モノマー由来の構成単位の重量分率としては、共重合体合成時の各モノマーの全モノマーに対する仕込み割合を用いることができる。 In the formula, Tg is a glass transition temperature of the (meth) acrylic copolymer (A), Tg 1 , Tg 2 ,..., Tg m are glass transition temperatures of homopolymers composed of the respective monomers, W 1 , W 2 ,..., W m are weight fractions of the structural units derived from the respective monomers in the copolymer (A). As the weight fraction of the structural unit derived from each monomer, the charging ratio of each monomer to the total monomers at the time of copolymer synthesis can be used.
 前記Foxの式における各モノマーからなるホモポリマーのガラス転移温度は、例えば、Polymer Handbook Fourth Edition(Wiley-Interscience 2003)記載の値を用いることができる。なお、上記文献にTgが記載されていないモノマーについては、例えば、上述した条件で合成した単独重合体のTgを、上述した条件で測定する。 As the glass transition temperature of the homopolymer composed of each monomer in the Fox formula, for example, a value described in Polymer Handbook Fourth Edition (Wiley-Interscience 2003) can be used. In addition, about the monomer in which Tg is not described in the said literature, Tg of the homopolymer synthesize | combined on the conditions mentioned above is measured on the conditions mentioned above, for example.
 本発明の粘着剤組成物において、(メタ)アクリル系共重合体(A)の含有量は、組成物中の有機溶媒を除く固形分100質量%中、通常60~99.99質量%、好ましくは70~99.95質量%、特に好ましくは80~99.90質量%である。(メタ)アクリル系共重合体(A)の含有量が前記範囲にあると、粘着剤としての性能のバランスがとれ、粘着特性に優れる。 In the pressure-sensitive adhesive composition of the present invention, the content of the (meth) acrylic copolymer (A) is usually 60 to 99.99% by mass, preferably 100 to 99.99% by mass, preferably 100% by mass of the solid content excluding the organic solvent in the composition. Is 70 to 99.95% by mass, particularly preferably 80 to 99.90% by mass. When the content of the (meth) acrylic copolymer (A) is in the above range, the performance as an adhesive is balanced and the adhesive properties are excellent.
 [架橋剤(B)]
 本発明の粘着剤組成物は、さらに架橋剤(B)を含有する。
 架橋剤(B)は、(メタ)アクリル系共重合体(A)が有する、架橋性官能基含有モノマー(a2)由来の架橋性官能基と架橋反応を起こすことができる成分であれば特に限定されないが、例えば、イソシアネート化合物(B1)、金属キレート化合物(B2)、エポキシ化合物(B3)が挙げられる。
 架橋剤(B)は1種単独で用いてもよく、2種以上を用いてもよい。
[Crosslinking agent (B)]
The pressure-sensitive adhesive composition of the present invention further contains a crosslinking agent (B).
The crosslinking agent (B) is particularly limited as long as it is a component capable of causing a crosslinking reaction with the crosslinking functional group derived from the crosslinking functional group-containing monomer (a2) of the (meth) acrylic copolymer (A). Although not carried out, for example, an isocyanate compound (B1), a metal chelate compound (B2), and an epoxy compound (B3) can be mentioned.
A crosslinking agent (B) may be used individually by 1 type, and may use 2 or more types.
 本発明の粘着剤組成物において、架橋剤(B)の含有量は、(メタ)アクリル系共重合体(A)100質量部に対して、通常0.01~5質量部、好ましくは0.05~2.5質量部、さらに好ましくは0.1~1質量部である。この含有量が前記範囲にあると、耐久性と応力緩和特性のバランスが取りやすい点で好ましい。 In the pressure-sensitive adhesive composition of the present invention, the content of the cross-linking agent (B) is usually 0.01 to 5 parts by mass, preferably 0.00 with respect to 100 parts by mass of the (meth) acrylic copolymer (A). 05 to 2.5 parts by mass, more preferably 0.1 to 1 part by mass. When the content is within the above range, it is preferable in terms of easy balance between durability and stress relaxation characteristics.
 《イソシアネート化合物(B1)》
 イソシアネート化合物(B1)としては、1分子中のイソシアネート基数が2以上のイソシアネート化合物が通常用いられる。イソシアネート化合物(B1)により(メタ)アクリル系共重合体(A)を架橋することで、架橋体(ネットワークポリマー)を形成することができる。
<< Isocyanate compound (B1) >>
As the isocyanate compound (B1), an isocyanate compound having 2 or more isocyanate groups in one molecule is usually used. A crosslinked body (network polymer) can be formed by crosslinking the (meth) acrylic copolymer (A) with the isocyanate compound (B1).
 イソシアネート化合物(B1)のイソシアネート基数は、通常2以上であり、好ましくは2~8であり、より好ましくは3~6である。イソシアネート基数が前記範囲にあると、(メタ)アクリル系共重合体(A)とイソシアネート化合物(B1)との架橋反応効率の点、および粘着剤層の柔軟性を保つ点で好ましい。 The number of isocyanate groups in the isocyanate compound (B1) is usually 2 or more, preferably 2 to 8, and more preferably 3 to 6. When the number of isocyanate groups is within the above range, it is preferable from the viewpoint of the crosslinking reaction efficiency between the (meth) acrylic copolymer (A) and the isocyanate compound (B1) and the flexibility of the pressure-sensitive adhesive layer.
 1分子中のイソシアネート基数が2のジイソシアネート化合物としては、例えば、脂肪族ジイソシアネート、脂環族ジイソシアネート、芳香族ジイソシアネートが挙げられる。脂肪族ジイソシアネートとしては、エチレンジイソシアネート、テトラメチレンジイソシアネート、ペンタメチレンジイソシアネート、ヘキサメチレンジイソシアネート、2-メチル-1,5-ペンタンジイソシアネート、3-メチル-1,5-ペンタンジイソシアネート、2,2,4-トリメチル-1,6-ヘキサメチレンジイソシアネート等の炭素数4~30の脂肪族ジイソシアネートが挙げられる。脂環族ジイソシアネートとしては、イソホロンジイソシアネート、シクロペンチルジイソシアネート、シクロヘキシルジイソシアネート、水素添加キシリレンジイソシアネート、水素添加トリレンジイソシアネート、水素添加ジフェニルメタンジイソシアネート、水素添加テトラメチルキシリレンジイソシアネート等の炭素数7~30の脂環族ジイソシアネートが挙げられる。芳香族ジイソシアネートとしては、例えば、フェニレンジイソシアネート、トリレンジイソシアネート、キシリレンジイソシアネート、ナフチレンジイソシアネート、ジフェニルエーテルジイソシアネート、ジフェニルメタンジイソシアネート、ジフェニルプロパンジイソシアネート等の炭素数8~30の芳香族ジイソシアネートが挙げられる。 Examples of the diisocyanate compound having 2 isocyanate groups in one molecule include aliphatic diisocyanate, alicyclic diisocyanate, and aromatic diisocyanate. Aliphatic diisocyanates include ethylene diisocyanate, tetramethylene diisocyanate, pentamethylene diisocyanate, hexamethylene diisocyanate, 2-methyl-1,5-pentane diisocyanate, 3-methyl-1,5-pentane diisocyanate, 2,2,4-trimethyl And aliphatic diisocyanates having 4 to 30 carbon atoms such as -1,6-hexamethylene diisocyanate. Examples of alicyclic diisocyanates include alicyclic rings having 7 to 30 carbon atoms such as isophorone diisocyanate, cyclopentyl diisocyanate, cyclohexyl diisocyanate, hydrogenated xylylene diisocyanate, hydrogenated tolylene diisocyanate, hydrogenated diphenylmethane diisocyanate, and hydrogenated tetramethylxylylene diisocyanate. Group diisocyanates. Examples of the aromatic diisocyanate include aromatic diisocyanates having 8 to 30 carbon atoms such as phenylene diisocyanate, tolylene diisocyanate, xylylene diisocyanate, naphthylene diisocyanate, diphenyl ether diisocyanate, diphenylmethane diisocyanate, and diphenylpropane diisocyanate.
 1分子中のイソシアネート基数が3以上のイソシアネート化合物としては、例えば、芳香族ポリイソシアネート、脂肪族ポリイソシアネート、脂環族ポリイソシアネートが挙げられる。具体的には、2,4,6-トリイソシアネートトルエン、1,3,5-トリイソシアネートベンゼン、4,4’,4”-トリフェニルメタントリイソシアネートが挙げられる。 Examples of the isocyanate compound having 3 or more isocyanate groups in one molecule include aromatic polyisocyanate, aliphatic polyisocyanate, and alicyclic polyisocyanate. Specific examples include 2,4,6-triisocyanate toluene, 1,3,5-triisocyanate benzene, and 4,4 ', 4 "-triphenylmethane triisocyanate.
 また、イソシアネート化合物(B1)としては、例えば、イソシアネート基数が2または3以上の上記イソシアネート化合物の、多量体(例えば2量体または3量体、ビウレット体、イソシアヌレート体)、誘導体(例えば、多価アルコールと2分子以上のジイソシアネート化合物との付加反応生成物)、重合物が挙げられる。前記誘導体における多価アルコールとしては、低分子量多価アルコールとして、例えば、トリメチロールプロパン、グリセリン、ペンタエリトリトール等の3価以上のアルコールが挙げられ;高分子量多価アルコールとして、例えば、ポリエーテルポリオール、ポリエステルポリオール、アクリルポリオール、ポリブタジエンポリオール、ポリイソプレンポリオールが挙げられる。 Examples of the isocyanate compound (B1) include multimers (for example, dimers or trimers, biurets, isocyanurates), derivatives (for example, many) of the above isocyanate compounds having 2 or 3 or more isocyanate groups. Addition reaction product of a dihydric alcohol and two or more molecules of a diisocyanate compound), and a polymer. Examples of the polyhydric alcohol in the derivative include trivalent or higher alcohols such as trimethylolpropane, glycerin and pentaerythritol as low molecular weight polyhydric alcohols; high molecular weight polyhydric alcohols such as polyether polyols, Examples include polyester polyol, acrylic polyol, polybutadiene polyol, and polyisoprene polyol.
 このようなイソシアネート化合物としては、例えば、ジフェニルメタンジイソシアネートの3量体、ポリメチレンポリフェニルポリイソシアネート、ヘキサメチレンジイソシアネートまたはトリレンジイソシアネートのビウレット体またはイソシアヌレート体、トリメチロールプロパンとトリレンジイソシアネートまたはキシリレンジイソシアネートとの反応生成物(例えばトリレンジイソシアネートまたはキシリレンジイソシアネートの3分子付加物)、トリメチロールプロパンとヘキサメチレンジイソシアネートとの反応生成物(例えばヘキサメチレンジイソシアネートの3分子付加物)、ポリエーテルポリイソシアネート、ポリエステルポリイソシアネートが挙げられる。 Examples of such isocyanate compounds include diphenylmethane diisocyanate trimer, polymethylene polyphenyl polyisocyanate, hexamethylene diisocyanate or tolylene diisocyanate biuret or isocyanurate, trimethylolpropane and tolylene diisocyanate or xylylene diisocyanate. Reaction product (for example, a trimolecular adduct of tolylene diisocyanate or xylylene diisocyanate), a reaction product of trimethylolpropane and hexamethylene diisocyanate (for example, a trimolecular adduct of hexamethylene diisocyanate), a polyether polyisocyanate, Polyester polyisocyanate is mentioned.
 イソシアネート化合物(B1)の中でも、エージング性を向上させることができる点で、トリメチロールプロパンとトリレンジイソシアネートまたはキシリレンジイソシアネートとの反応生成物(綜研化学(株)製L-45、綜研化学(株)製TD-75等)、ヘキサメチレンジイソシアネートまたはトリレンジイソシアネートのイソシアヌレート体(旭化成(株)製TSE-100、日本ポリウレタン工業(株)製2050等)が好ましい。
 イソシアネート化合物(B1)は1種単独で用いてもよく、2種以上を用いてもよい。
Among the isocyanate compounds (B1), reaction products of trimethylolpropane and tolylene diisocyanate or xylylene diisocyanate (L-45 manufactured by Soken Chemical Co., Ltd., Soken Chemical Co., Ltd.) can improve the aging property. TD-75), isocyanurate of hexamethylene diisocyanate or tolylene diisocyanate (TSE-100 manufactured by Asahi Kasei Corporation, 2050 manufactured by Nippon Polyurethane Industry Co., Ltd.).
An isocyanate compound (B1) may be used individually by 1 type, and may use 2 or more types.
 《金属キレート化合物(B2)》
 金属キレート化合物(B2)としては、例えば、アルミニウム、鉄、銅、亜鉛、スズ、チタン、ニッケル、アンチモン、マグネシウム、バナジウム、クロム、ジルコニウム等の多価金属に、アルコキシド、アセチルアセトン、アセト酢酸エチル等が配位した化合物が挙げられる。
<< Metal chelate compound (B2) >>
Examples of the metal chelate compound (B2) include polyvalent metals such as aluminum, iron, copper, zinc, tin, titanium, nickel, antimony, magnesium, vanadium, chromium, and zirconium, alkoxide, acetylacetone, and ethyl acetoacetate. Examples include a coordinated compound.
 これらの中でも、特にアルミキレート化合物(綜研化学(株)製M-12AT等)が好ましい。具体的には、アルミニウムイソプロピレート、アルミニウムセカンダリーブチレート、アルミニウムエチルアセトアセテート・ジイソプロピレート、アルミニウムトリスエチルアセトアセテート、アルミニウムトリスアセチルアセトネートが挙げられる。
 金属キレート化合物(B2)は1種単独で用いてもよく、2種以上を用いてもよい。
Among these, an aluminum chelate compound (M-12AT manufactured by Soken Chemical Co., Ltd.) is particularly preferable. Specific examples include aluminum isopropylate, aluminum secondary butyrate, aluminum ethyl acetoacetate / diisopropylate, aluminum trisethyl acetoacetate, and aluminum trisacetylacetonate.
A metal chelate compound (B2) may be used individually by 1 type, and may use 2 or more types.
 金属キレート化合物(B2)は、配位結合により(メタ)アクリル系共重合体(A)を架橋する(疑似架橋)。架橋剤(B)として金属キレート化合物(B2)を用いる場合、室温時には前記架橋が維持され、ポリマーが凝集性を発揮するのに対して、高温時には前記架橋が一部解かれ、粘着剤層がより優れた柔軟性を示す。 The metal chelate compound (B2) crosslinks the (meth) acrylic copolymer (A) by coordination bond (pseudocrosslinking). When the metal chelate compound (B2) is used as the cross-linking agent (B), the cross-linking is maintained at room temperature, and the polymer exhibits cohesiveness. Shows greater flexibility.
 《エポキシ化合物(B3)》
 エポキシ化合物(B3)としては、1分子中のエポキシ基数が2以上のエポキシ化合物が通常用いられる。例えば、エチレングリコールジグリシジルエーテル、ポリエチレングリコールジグリシジルエーテル、グリセリンジグリシジルエーテル、グリセリントリグリシジルエーテル、1,3-ビス(N,N-ジグリシジルアミノメチル)シクロヘキサン、N,N,N’,N’-テトラグリシジル-m-キシリレンジアミン、N,N,N’ ,N’-テトラグリシジルアミノフェニルメタン、トリグリシジルイソシアヌレート、m-N,N-ジグリシジルアミノフェニルグリシジルエーテル、N,N-ジグリシジルトルイジン、N,N-ジグリシジルアニリンが挙げられる。
<< Epoxy compound (B3) >>
As the epoxy compound (B3), an epoxy compound having 2 or more epoxy groups in one molecule is usually used. For example, ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, glycerin diglycidyl ether, glycerin triglycidyl ether, 1,3-bis (N, N-diglycidylaminomethyl) cyclohexane, N, N, N ′, N ′ -Tetraglycidyl-m-xylylenediamine, N, N, N ', N'-tetraglycidylaminophenylmethane, triglycidyl isocyanurate, mN, N-diglycidylaminophenyl glycidyl ether, N, N-diglycidyl Examples include toluidine and N, N-diglycidylaniline.
 [シランカップリング剤(C)]
 本発明の粘着剤組成物は、さらにシランカップリング剤(C)を含有することが好ましい。シランカップリング剤(C)は、粘着剤層をガラス板等の被着体に対して強固に接着させ、高湿熱環境下で剥がれを防止する点に寄与する。
[Silane coupling agent (C)]
The pressure-sensitive adhesive composition of the present invention preferably further contains a silane coupling agent (C). A silane coupling agent (C) contributes to the point which adheres an adhesive layer firmly to adherends, such as a glass plate, and prevents peeling in a high-humidity heat environment.
 シランカップリング剤(C)としては、例えば、ビニルトリメトキシシラン、ビニルトリエトキシシラン、メタクリロキシプロピルトリメトキシシラン等の重合性不飽和基含有シランカップリング剤;3-グリシドキシプロピルトリメトキシシラン、3-グリシドキシプロピルトリエトキシシラン、3-グリシドキシプロピルメチルジメトキシシラン、3-グリシドキシプロピルメチルジエトキシシラン、2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン等のエポキシ基含有シランカップリング剤;3-アミノプロピルトリメトキシシラン,N-(2-アミノエチル)-3-アミノプロピルトリメトキシシラン、N-(2-アミノエチル)-3-アミノプロピルメチルジメトキシシラン等のアミノ基含有シランカップリング剤;3-クロロプロピルトリメトキシシラン等のハロゲン含有シランカップリング剤、3-オキソブタン酸-3-(トリメトキシシリル)プロピル、及びオリゴマー型シランカップリング剤等が挙げられる。中でも、(メタ)アクリル系共重合体(A)中に含まれる官能基と反応して共有結合を形成する官能基、又は(メタ)アクリル系共重合体(A)と相互作用することによる結合を形成し得る官能基を有しているシランカップリング剤が、湿熱環境下で剥がれを生じさせにくいという点で好ましい。 Examples of the silane coupling agent (C) include polymerizable unsaturated group-containing silane coupling agents such as vinyltrimethoxysilane, vinyltriethoxysilane, and methacryloxypropyltrimethoxysilane; 3-glycidoxypropyltrimethoxysilane Epoxy groups such as 3-glycidoxypropyltriethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane Containing silane coupling agent; amino such as 3-aminopropyltrimethoxysilane, N- (2-aminoethyl) -3-aminopropyltrimethoxysilane, N- (2-aminoethyl) -3-aminopropylmethyldimethoxysilane Group-containing silane coupling Grayed agent; 3-chloropropyl trimethoxysilane halogen-containing silane coupling agents such as 3-oxobutanoate 3- (trimethoxysilyl) propyl, and oligomeric silane coupling agent, and the like. Above all, a functional group that reacts with a functional group contained in the (meth) acrylic copolymer (A) to form a covalent bond, or a bond by interacting with the (meth) acrylic copolymer (A). A silane coupling agent having a functional group capable of forming a salt is preferable in that it is less likely to cause peeling in a wet and heat environment.
 本発明の粘着剤組成物において、シランカップリング剤(C)の含有量は、(メタ)アクリル系共重合体(A)100質量部に対して、通常1質量部以下、好ましくは0.01~1質量部、より好ましくは0.05~0.5質量部である。含有量が前記範囲にあると、高湿熱環境下における偏光板の剥がれや、高温環境下におけるシランカップリング剤(C)のブリードが防止される傾向にある。 In the pressure-sensitive adhesive composition of the present invention, the content of the silane coupling agent (C) is usually 1 part by mass or less, preferably 0.01 with respect to 100 parts by mass of the (meth) acrylic copolymer (A). To 1 part by mass, more preferably 0.05 to 0.5 part by mass. When the content is in the above range, peeling of the polarizing plate in a high humidity environment and bleeding of the silane coupling agent (C) in a high temperature environment tend to be prevented.
 [帯電防止剤(D)]
 帯電防止剤(D)は、例えば、本発明の粘着剤組成物より形成された粘着剤層の表面抵抗値を低下させるために使用することができる。帯電防止剤(D)としては、例えば、界面活性剤、イオン性化合物、導電性ポリマーが挙げられる。
[Antistatic agent (D)]
The antistatic agent (D) can be used, for example, to reduce the surface resistance value of the pressure-sensitive adhesive layer formed from the pressure-sensitive adhesive composition of the present invention. Examples of the antistatic agent (D) include a surfactant, an ionic compound, and a conductive polymer.
 界面活性剤としては、例えば、4級アンモニウム塩類、アミド4級アンモニウム塩類、ピリジウム塩類、第1級~第3級アミノ基等のカチオン性基を有するカチオン性界面活性剤;スルホン酸塩基、硫酸エステル塩基、リン酸エステル塩基等のアニオン性基を有するアニオン性界面活性剤;アルキルベタイン類、アルキルイミダゾリニウムベタイン類、アルキルアミンオキサイド類、アミノ酸硫酸エステル類等の両性界面活性剤、グリセリン脂肪酸エステル類、ソルビタン脂肪酸エステル類、ポリオキシエチレンアルキルアミン類、ポリオキシエチレンアルキルアミン脂肪酸エステル類、N-ヒドロキシエチル-N-2-ヒドロキシアルキルアミン類、アルキルジエタノールアミド類等の非イオン性界面活性剤が挙げられる。 Examples of the surfactant include cationic surfactants having cationic groups such as quaternary ammonium salts, amide quaternary ammonium salts, pyridium salts, primary to tertiary amino groups; sulfonate groups, sulfate esters Anionic surfactants having an anionic group such as a base or a phosphate ester base; amphoteric surfactants such as alkylbetaines, alkylimidazolinium betaines, alkylamine oxides, amino acid sulfates, glycerin fatty acid esters Nonionic surfactants such as sorbitan fatty acid esters, polyoxyethylene alkylamines, polyoxyethylene alkylamine fatty acid esters, N-hydroxyethyl-N-2-hydroxyalkylamines and alkyldiethanolamides It is done.
 また、界面活性剤として重合性基を有する反応型乳化剤も挙げられ、上記の界面活性剤または反応性乳化剤を含むモノマー成分を高分子量化したポリマー系界面活性剤を用いることもできる。
 イオン性化合物は、カチオン部とアニオン部とから構成され、室温下(23℃/50%RH)では固体状でも液体状のいずれであってもよい。
Moreover, the reactive type emulsifier which has a polymeric group is also mentioned as surfactant, The polymeric surfactant which made high molecular weight the monomer component containing said surfactant or reactive emulsifier can also be used.
The ionic compound is composed of a cation part and an anion part, and may be either solid or liquid at room temperature (23 ° C./50% RH).
 イオン性化合物を構成するカチオン部としては、無機系カチオンまたは有機系カチオンのいずれか一方であっても双方であってもよい。無機系カチオンとしては、アルカリ金属イオンおよびアルカリ土類金属イオンが好ましく、帯電防止性が優れたLi+、Na+およびK+がより好ましい。有機系カチオンとしては、例えば、ピリジニウムカチオン、ピペリジニウムカチオン、ピロリジニウムカチオン、ピロリンカチオン、ピロールカチオン、イミダゾリウムカチオン、テトラヒドロピリミジニウムカチオン、ジヒドロピリミジニウムカチオン、ピラゾリウムカチオン、ピラゾリニウムカチオン、テトラアルキルアンモニウムカチオン、トリアルキルスルホニウムカチオン、テトラアルキルホスホニウムカチオンおよびこれらの誘導体が挙げられる。 The cation portion constituting the ionic compound may be either an inorganic cation or an organic cation, or both. As the inorganic cation, alkali metal ions and alkaline earth metal ions are preferable, and Li + , Na + and K + having excellent antistatic properties are more preferable. Examples of organic cations include pyridinium cation, piperidinium cation, pyrrolidinium cation, pyrroline cation, pyrrole cation, imidazolium cation, tetrahydropyrimidinium cation, dihydropyrimidinium cation, pyrazolium cation, pyrazoli Examples thereof include a nium cation, a tetraalkylammonium cation, a trialkylsulfonium cation, a tetraalkylphosphonium cation, and derivatives thereof.
 イオン性化合物を構成するアニオン部としては、カチオン部とイオン結合してイオン性化合物を形成し得るものであれば特に制限されない。具体的には、F-、Cl-、Br-、I-、AlCl4 -、Al2Cl7 -、BF4 -、PF6 -、SCN-、ClO4 -、NO3 -、CH3COO-、CF3COO-、CH3SO3 -、CF3SO3 -、(CF3SO2)2-、(F2SO2)2-、(CF3SO2)3-、AsF6 -、SbF6 -、NbF6 -、TaF6 -、F(HF)n -、(CN)2-、C49SO3 -、(C25SO2)2-、C37COO-および(CF3SO2)(CF3CO)N-が挙げられる。これらの中では、フッ素原子を含むアニオンは、低融点のイオン性化合物を与えるので好ましく、(F2SO2)2-および(CF3SO2)2-がとりわけ好ましく、偏光子の劣化が起こりにくい点で、(CF3SO2)2-が特に好ましい。 The anion moiety constituting the ionic compound is not particularly limited as long as it can form an ionic compound by ionic bonding with the cation moiety. Specifically, F , Cl , Br , I , AlCl 4 , Al 2 Cl 7 , BF 4 , PF 6 , SCN , ClO 4 , NO 3 , CH 3 COO , CF 3 COO , CH 3 SO 3 , CF 3 SO 3 , (CF 3 SO 2 ) 2 N , (F 2 SO 2 ) 2 N , (CF 3 SO 2 ) 3 C , AsF 6 , SbF 6 , NbF 6 , TaF 6 , F (HF) n , (CN) 2 N , C 4 F 9 SO 3 , (C 2 F 5 SO 2 ) 2 N , C 3 F 7 COO -, and (CF 3 SO 2) (CF 3 CO) N - are exemplified. Among these, an anion containing a fluorine atom is preferable because it gives an ionic compound having a low melting point, (F 2 SO 2 ) 2 N and (CF 3 SO 2 ) 2 N are particularly preferable, and deterioration of the polarizer (CF 3 SO 2 ) 2 N is particularly preferable in that it is difficult to cause oxidization.
 イオン性化合物としては、リチウムビス(トリフルオロメタンスルホニル)イミド、リチウムビス(ジフルオロスルホニル)イミド、リチウムトリス(トリフルオロメタンスルホニル)メタン、カリウムビス(トリフルオロメタンスルホニル)イミド、カリウムビス(ジフルオロスルホニル)イミド、1-エチルピリジニウムヘキサフルオロホスフェート、1-ブチルピリジニウムヘキサフルオロホスフェート、1-ヘキシル-4-メチルピリジニウムヘキサフルオロホスフェート、1-オクチル-4-メチルピリジニウムヘキサフルオロホスフェート、1-オクチル-4-メチルピリジニウムビス(フルオロスルホニル)イミド、1-オクチル-4-メチルピリジニウムビス(トリフルオロメタンスルホニル)イミド、トリブチルメチルアンモニウムビス(フルオロスルホニル)イミド、トリブチルメチルアンモニウムビス(トリフルオロメタンスルホニル)イミド、(N,N-ジエチル-N-メチル-N-(2-メトキシエチル)アンモニウムテトラフルオロボレート、N,N-ジエチル-N-メチル-N-(2-メトキシエチル)アンモニウムビス(トリフルオロメタンスルホニル)イミド、1-オクチルピリジニウムフルオロスホニウムイミド、1-オクチル-3-メチルピリジニウムトリフルオロスルホニウムイミドが好ましい。
 導電性ポリマーとしては、例えば、ポリチオフェン、ポリアニリン、ポリピロールおよびこれらの誘導体が挙げられる。
Examples of the ionic compound include lithium bis (trifluoromethanesulfonyl) imide, lithium bis (difluorosulfonyl) imide, lithium tris (trifluoromethanesulfonyl) methane, potassium bis (trifluoromethanesulfonyl) imide, potassium bis (difluorosulfonyl) imide, 1 -Ethylpyridinium hexafluorophosphate, 1-butylpyridinium hexafluorophosphate, 1-hexyl-4-methylpyridinium hexafluorophosphate, 1-octyl-4-methylpyridinium hexafluorophosphate, 1-octyl-4-methylpyridinium bis (fluoro Sulfonyl) imide, 1-octyl-4-methylpyridinium bis (trifluoromethanesulfonyl) imide, tributylmethyla Monium bis (fluorosulfonyl) imide, tributylmethylammonium bis (trifluoromethanesulfonyl) imide, (N, N-diethyl-N-methyl-N- (2-methoxyethyl) ammonium tetrafluoroborate, N, N-diethyl-N- Methyl-N- (2-methoxyethyl) ammonium bis (trifluoromethanesulfonyl) imide, 1-octylpyridinium fluorosulfonium imide, and 1-octyl-3-methylpyridinium trifluorosulfonium imide are preferred.
Examples of the conductive polymer include polythiophene, polyaniline, polypyrrole, and derivatives thereof.
 本発明の粘着剤組成物において、帯電防止剤(D)の含有量は、(メタ)アクリル系共重合体(A)100質量部に対して、通常3質量部以下、好ましくは0.01~3質量部、より好ましくは0.05~2.5質量部である。 In the pressure-sensitive adhesive composition of the present invention, the content of the antistatic agent (D) is usually 3 parts by mass or less, preferably 0.01 to 100 parts by mass with respect to 100 parts by mass of the (meth) acrylic copolymer (A). 3 parts by mass, more preferably 0.05 to 2.5 parts by mass.
 [有機溶媒(E)]
 本発明の粘着剤組成物は、その塗布性を調整するため、有機溶媒(E)を含有することが好ましい。有機溶媒としては、(メタ)アクリル系共重合体(A)の欄で説明した重合溶媒が挙げられる。例えば、上記共重合で得られた、(メタ)アクリル系共重合体(A)および重合溶媒を含むポリマー溶液と、架橋剤(B)とを混合して、粘着剤組成物を調製することができる。本発明の粘着剤組成物において、有機溶媒(E)の含有量は、通常50~90質量%、好ましくは60~85質量%である。
[Organic solvent (E)]
The pressure-sensitive adhesive composition of the present invention preferably contains an organic solvent (E) in order to adjust its applicability. As an organic solvent, the polymerization solvent demonstrated in the column of the (meth) acrylic-type copolymer (A) is mentioned. For example, the pressure-sensitive adhesive composition can be prepared by mixing the polymer solution containing the (meth) acrylic copolymer (A) and the polymerization solvent obtained by the above copolymerization and the crosslinking agent (B). it can. In the pressure-sensitive adhesive composition of the present invention, the content of the organic solvent (E) is usually 50 to 90% by mass, preferably 60 to 85% by mass.
 なお、本明細書において「固形分」とは、粘着剤組成物中の含有成分のうち上記有機溶媒(E)を除いた全成分をいい、「固形分濃度」とは、粘着剤組成物100質量%に対する前記固形分の割合をいう。 In the present specification, “solid content” refers to all components excluding the organic solvent (E) among the components contained in the pressure-sensitive adhesive composition, and “solid content concentration” refers to the pressure-sensitive adhesive composition 100. The ratio of the said solid content with respect to the mass% is said.
 [添加剤]
 本発明の粘着剤組成物は、上記成分のほか、本発明の効果を損なわない範囲で、酸化防止剤、光安定剤、金属腐蝕防止剤、粘着付与剤、可塑剤、架橋促進剤、前記(A)以外の(メタ)アクリル系重合体およびリワーク剤から選択される1種または2種以上を含有してもよい。
[Additive]
In addition to the above components, the pressure-sensitive adhesive composition of the present invention includes an antioxidant, a light stabilizer, a metal corrosion inhibitor, a tackifier, a plasticizer, a crosslinking accelerator, You may contain the 1 type (s) or 2 or more types selected from the (meth) acrylic-type polymer and rework agents other than A).
 [偏光板用粘着剤組成物の調製]
 本発明の粘着剤組成物は、(メタ)アクリル系共重合体(A)と架橋剤(B)と、必要に応じて他の成分とを、従来公知の方法により混合することで調製することができる。例えば、(メタ)アクリル系共重合体(A)を合成する際に得られた、当該ポリマーを含むポリマー溶液に、架橋剤(B)と必要に応じて他の成分とを配合することが挙げられる。
[Preparation of pressure-sensitive adhesive composition for polarizing plate]
The pressure-sensitive adhesive composition of the present invention is prepared by mixing the (meth) acrylic copolymer (A), the cross-linking agent (B), and other components as required by a conventionally known method. Can do. For example, the cross-linking agent (B) and, if necessary, other components may be added to the polymer solution containing the polymer obtained when the (meth) acrylic copolymer (A) is synthesized. It is done.
 本発明の粘着剤組成物は、液晶セルを構成する基板と偏光子との貼り合わせ用途に好適である。特に、薄型化された液晶セルを構成するガラス板の厚さが0.05~1.0mm程度と小さい場合においても、当該基板と偏光子との貼り合わせ用途に好適である。 The pressure-sensitive adhesive composition of the present invention is suitable for use in bonding a substrate constituting a liquid crystal cell and a polarizer. In particular, even when the thickness of the glass plate constituting the thinned liquid crystal cell is as small as about 0.05 to 1.0 mm, it is suitable for use in bonding the substrate and the polarizer.
 本発明の粘着剤組成物より形成された粘着剤のゲル分率は、好ましくは40質量%以上、より好ましくは40~95質量%、さらに好ましくは45~90質量%である。前記ゲル分率は、例えば実施例記載の条件により採取された粘着剤について測定される値である。 The gel fraction of the pressure-sensitive adhesive formed from the pressure-sensitive adhesive composition of the present invention is preferably 40% by mass or more, more preferably 40 to 95% by mass, and further preferably 45 to 90% by mass. The said gel fraction is a value measured about the adhesive extract | collected, for example by the conditions of an Example description.
 〔偏光板用粘着剤層〕
 本発明の偏光板用粘着剤層は、上述の粘着剤組成物より形成される。本発明の粘着剤組成物を用いることで、以下の水蒸気透過率を有する粘着剤層を形成することができる。
[Adhesive layer for polarizing plate]
The pressure-sensitive adhesive layer for polarizing plates of the present invention is formed from the above-mentioned pressure-sensitive adhesive composition. By using the pressure-sensitive adhesive composition of the present invention, a pressure-sensitive adhesive layer having the following water vapor transmission rate can be formed.
 本発明の粘着剤層は、水蒸気透過率が、好ましくは800g/m2・day以下、より好ましくは600g/m2・day以下、さらに好ましくは400g/m2・day以下である。
 上記水蒸気透過率の測定方法については、下記実施例の欄で詳細に説明する。
The pressure-sensitive adhesive layer of the present invention has a water vapor permeability of preferably 800 g / m 2 · day or less, more preferably 600 g / m 2 · day or less, and still more preferably 400 g / m 2 · day or less.
The method for measuring the water vapor transmission rate will be described in detail in the Examples section below.
 水蒸気透過率が上記範囲にあることにより、本発明の粘着剤層は高湿熱環境下においても、偏光子の収縮が防止され、かつクラック等の発生が防止される。さらに、偏光子に含まれるヨウ素錯体の劣化も抑制されるため、耐久性試験前後での光学特性変化が減少する。 When the water vapor transmission rate is in the above range, the pressure-sensitive adhesive layer of the present invention can prevent the polarizer from contracting and the occurrence of cracks and the like even in a high humidity environment. Furthermore, since the deterioration of the iodine complex contained in the polarizer is also suppressed, the change in optical characteristics before and after the durability test is reduced.
 本発明の粘着剤組成物より形成された粘着剤層は、偏光板の歪み抑制、凝集力、接着力、再剥離性の観点から、ゲル分率が、好ましくは40質量%以上、より好ましくは40~95質量%、さらに好ましくは45~90質量%である。ゲル分率が前記範囲にあると、粘着剤層は優れた耐久性を示す。 The pressure-sensitive adhesive layer formed from the pressure-sensitive adhesive composition of the present invention has a gel fraction of preferably 40% by mass or more, more preferably from the viewpoints of distortion suppression, cohesive strength, adhesive strength, and removability of the polarizing plate. It is 40 to 95% by mass, more preferably 45 to 90% by mass. When the gel fraction is in the above range, the pressure-sensitive adhesive layer exhibits excellent durability.
 本発明の粘着剤層は、例えば、上述の粘着剤組成物中の架橋反応を進めることにより、具体的には(メタ)アクリル系共重合体(A)を架橋剤(B)で架橋することにより得られる。 The pressure-sensitive adhesive layer of the present invention specifically cross-links the (meth) acrylic copolymer (A) with the cross-linking agent (B) by, for example, advancing the crosslinking reaction in the above-mentioned pressure-sensitive adhesive composition. Is obtained.
 粘着剤層の形成条件は、例えば以下のとおりである。本発明の粘着剤組成物を支持体上に塗布し、溶媒の種類によっても異なるが、通常50~150℃、好ましくは60~100℃で、通常1~10分間、好ましくは2~7分間乾燥して溶媒を除去し、塗膜を形成する。乾燥塗膜の膜厚は、通常5~75μm、好ましくは10~50μmである。 The conditions for forming the pressure-sensitive adhesive layer are, for example, as follows. The pressure-sensitive adhesive composition of the present invention is applied on a support and varies depending on the type of solvent, but is usually 50 to 150 ° C., preferably 60 to 100 ° C., usually 1 to 10 minutes, preferably 2 to 7 minutes. Then, the solvent is removed and a coating film is formed. The film thickness of the dried coating film is usually 5 to 75 μm, preferably 10 to 50 μm.
 粘着剤層は、以下の条件で形成することが好ましい。本発明の粘着剤組成物を支持体上に塗布し、上記条件で形成された塗膜上にカバーフィルムを貼付した後、通常3日以上、好ましくは7~10日間、通常5~60℃、好ましくは15~40℃、通常30~70%RH、好ましくは40~70%RHの環境下で養生する。上記のような熟成条件で架橋を行うと、効率よく架橋体(ネットワークポリマー)の形成が可能である。 The pressure-sensitive adhesive layer is preferably formed under the following conditions. After applying the pressure-sensitive adhesive composition of the present invention on a support and applying a cover film on the coating film formed under the above conditions, usually 3 days or more, preferably 7 to 10 days, usually 5 to 60 ° C., It is preferably cured in an environment of 15 to 40 ° C., usually 30 to 70% RH, preferably 40 to 70% RH. When crosslinking is performed under the aging conditions as described above, a crosslinked body (network polymer) can be efficiently formed.
 粘着剤組成物の塗布方法としては、公知の方法、例えばスピンコート法、ナイフコート法、ロールコート法、バーコート法、ブレードコート法、ダイコート法、グラビアコート法などにより、所定の厚さになるように塗布・乾燥する方法を用いることができる。 As a method for applying the pressure-sensitive adhesive composition, a predetermined thickness is obtained by a known method such as spin coating, knife coating, roll coating, bar coating, blade coating, die coating, or gravure coating. Thus, a method of applying and drying can be used.
 支持体およびカバーフィルムとしては、例えば、ポリエチレンテレフタレート(PET)等のポリエステルフィルム;ポリエチレン、ポリプロピレン、エチレン-酢酸ビニル共重合体等のポリオレフィンフィルムなどのプラスチックフィルムが挙げられる。 Examples of the support and cover film include polyester films such as polyethylene terephthalate (PET); plastic films such as polyolefin films such as polyethylene, polypropylene, and ethylene-vinyl acetate copolymer.
 〔偏光板用粘着シート〕
 本発明の偏光板用粘着シートは、上述の粘着剤組成物より形成された粘着剤層を有する。粘着シートとしては、例えば、上記粘着剤層のみを有する両面粘着シート、基材と、基材の両面に形成された上記粘着剤層とを有する両面粘着シート、基材と、基材の一方の面に形成された上記粘着剤層を有する片面粘着シート、およびそれら粘着シートの粘着剤層の基材と接していない面に剥離処理されたカバーフィルムが貼付された粘着シートが挙げられる。
[Plastic adhesive sheet]
The pressure-sensitive adhesive sheet for polarizing plates of the present invention has a pressure-sensitive adhesive layer formed from the above-mentioned pressure-sensitive adhesive composition. Examples of the pressure-sensitive adhesive sheet include a double-sided pressure-sensitive adhesive sheet having only the pressure-sensitive adhesive layer, a base material, and a double-sided pressure-sensitive adhesive sheet having the pressure-sensitive adhesive layer formed on both surfaces of the base material, the base material, and one of the base materials. Examples thereof include a single-sided pressure-sensitive adhesive sheet having the above-mentioned pressure-sensitive adhesive layer formed on the surface, and a pressure-sensitive adhesive sheet having a peel-treated cover film attached to the surface of the pressure-sensitive adhesive sheet that is not in contact with the base material.
 基材およびカバーフィルムとしては、例えば、ポリエチレンテレフタレート(PET)等のポリエステルフィルム;ポリエチレン、ポリプロピレン、エチレン-酢酸ビニル共重合体等のポリオレフィンフィルムなどのプラスチックフィルムが挙げられる。
 粘着剤層の形成条件は、〔偏光板用粘着剤層〕の欄に記載した条件と同様である。
Examples of the base material and the cover film include polyester films such as polyethylene terephthalate (PET); plastic films such as polyolefin films such as polyethylene, polypropylene, and ethylene-vinyl acetate copolymer.
The conditions for forming the pressure-sensitive adhesive layer are the same as the conditions described in the column [Plastic pressure-sensitive adhesive layer].
 粘着剤層の膜厚は、粘着性能維持の観点から、通常5~75μm、好ましくは10~50μmである。基材およびカバーフィルムの膜厚は、特に限定されないが、通常10~125μm、好ましくは25~75μmである。 The thickness of the pressure-sensitive adhesive layer is usually 5 to 75 μm, preferably 10 to 50 μm, from the viewpoint of maintaining the adhesive performance. The film thickness of the substrate and the cover film is not particularly limited, but is usually 10 to 125 μm, preferably 25 to 75 μm.
 〔粘着剤層付き偏光板〕
 本発明の粘着剤層付き偏光板は、偏光子の少なくとも一方の面に直接積層された、本発明の粘着剤組成物より形成された粘着剤層を有する。なお、本明細書では、「偏光板」は「偏光フィルム」を包含する意味で用いる。
[Polarizing plate with adhesive layer]
The polarizing plate with the pressure-sensitive adhesive layer of the present invention has a pressure-sensitive adhesive layer formed from the pressure-sensitive adhesive composition of the present invention, which is directly laminated on at least one surface of a polarizer. In this specification, “polarizing plate” is used to include “polarizing film”.
 偏光板としては、従来公知の偏光フィルムを使用することができる。例えば、偏光子そのもの、偏光子と、偏光子上に配置された偏光子保護膜とを有する多層フィルムが挙げられる。本発明では、偏光子に上記粘着剤層が直接接して配置されることから、偏光子の片面のみに偏光子保護膜が配置された構成、偏光子の両面に偏光子保護膜が配置されていない構成が挙げられる。 As the polarizing plate, a conventionally known polarizing film can be used. For example, the multilayer film which has polarizer itself, a polarizer, and the polarizer protective film arrange | positioned on a polarizer is mentioned. In the present invention, since the pressure-sensitive adhesive layer is disposed in direct contact with the polarizer, the polarizer protective film is disposed only on one side of the polarizer, and the polarizer protective film is disposed on both sides of the polarizer. There is no configuration.
 偏光子としては、例えば、ポリビニルアルコール系樹脂からなるフィルムに偏光成分を含有させて、延伸することにより得られる延伸フィルムが挙げられる。ポリビニルアルコール系樹脂としては、例えば、ポリビニルアルコール、ポリビニルホルマール、ポリビニルアセタール、エチレン-酢酸ビニル共重合体の鹸化物が挙げられる。偏光成分としては、例えば、ヨウ素または二色性染料が挙げられる。 Examples of the polarizer include a stretched film obtained by stretching a film made of a polyvinyl alcohol-based resin containing a polarizing component. Examples of the polyvinyl alcohol-based resin include saponified products of polyvinyl alcohol, polyvinyl formal, polyvinyl acetal, and ethylene-vinyl acetate copolymer. Examples of the polarizing component include iodine or a dichroic dye.
 偏光子保護膜としては、例えば、熱可塑性樹脂からなるフィルムが挙げられる。熱可塑性樹脂としては、例えば、トリアセチルセルロース等のセルロース樹脂、ポリエステル樹脂、ポリエーテルスルホン樹脂、ポリスルホン樹脂、ポリカーボネート樹脂、ポリアミド樹脂、ポリイミド樹脂、ポリオレフィン樹脂、(メタ)アクリル樹脂、環状ポリオレフィン樹脂(ノルボルネン系樹脂)、ポリアリレート樹脂、ポリスチレン樹脂、ポリビニルアルコール樹脂、およびこれらの樹脂から選択される2種以上の混合物が挙げられる。 Examples of the polarizer protective film include a film made of a thermoplastic resin. Examples of the thermoplastic resin include cellulose resin such as triacetyl cellulose, polyester resin, polyethersulfone resin, polysulfone resin, polycarbonate resin, polyamide resin, polyimide resin, polyolefin resin, (meth) acrylic resin, cyclic polyolefin resin (norbornene) Resin), polyarylate resin, polystyrene resin, polyvinyl alcohol resin, and a mixture of two or more selected from these resins.
 偏光板の厚さは、通常10~200μm、好ましくは30~100μmである。本発明では、偏光子上に形成される偏光子保護膜を省略することができるため、偏光板を薄型化することができる。 The thickness of the polarizing plate is usually 10 to 200 μm, preferably 30 to 100 μm. In this invention, since the polarizer protective film formed on a polarizer can be abbreviate | omitted, a polarizing plate can be reduced in thickness.
 本発明では、上記粘着剤層が、偏光子に直接接して形成される。本発明の粘着剤層付き偏光板としては、例えば、偏光子保護膜と偏光子と上記粘着剤層とがこの順で積層された構成、上記粘着剤層と偏光子保護膜と偏光子と上記粘着剤層とがこの順で積層された構成、上記粘着剤層と偏光子と上記粘着剤層とがこの順で積層された構成が挙げられる。これらの構成では、粘着剤層上には最外層として上述したカバーフィルムが配置されていてもよい。 In the present invention, the pressure-sensitive adhesive layer is formed in direct contact with the polarizer. As a polarizing plate with an adhesive layer of the present invention, for example, a polarizer protective film, a polarizer, and the adhesive layer are laminated in this order, the adhesive layer, the polarizer protective film, the polarizer, and the above The structure by which the adhesive layer was laminated | stacked in this order, the structure by which the said adhesive layer, the polarizer, and the said adhesive layer were laminated | stacked in this order are mentioned. In these structures, the cover film mentioned above may be arrange | positioned as an outermost layer on the adhesive layer.
 偏光子表面に粘着剤層を形成する方法に特に制限はなく、偏光子表面に直接バーコーター等を用いて上記粘着剤組成物を塗布し乾燥および熟成させる方法、本発明の偏光板用粘着シートが有する粘着剤層を偏光子表面に転写し熟成させる方法が挙げられる。乾燥および熟成の条件やゲル分率の範囲等は、〔偏光板用粘着剤層〕の欄に記載した条件と同様である。 The method for forming the pressure-sensitive adhesive layer on the surface of the polarizer is not particularly limited. The method for applying the pressure-sensitive adhesive composition directly to the surface of the polarizer using a bar coater, drying and aging, the pressure-sensitive adhesive sheet for polarizing plate of the present invention There is a method in which the pressure-sensitive adhesive layer possessed by is transferred to the polarizer surface and aged. The conditions for drying and aging, the range of the gel fraction, and the like are the same as the conditions described in the section of [PSA layer for polarizing plate].
 粘着剤層の厚さは、乾燥膜厚で通常5~75μm、好ましくは10~50μmである。なお、粘着剤層は、偏光子の少なくとも一方の面上で偏光子と接して形成されていればよく、偏光子の片面のみに粘着剤層が形成される態様、偏光子の両面に粘着剤層が形成される態様が挙げられる。
 また、上記偏光板には、例えば保護層、防眩層、位相差層、視野角向上層等の他の機能を有する層が積層されていてもよい。
The thickness of the pressure-sensitive adhesive layer is usually 5 to 75 μm, preferably 10 to 50 μm in terms of dry film thickness. The pressure-sensitive adhesive layer only needs to be formed in contact with the polarizer on at least one surface of the polarizer, and the pressure-sensitive adhesive layer is formed only on one side of the polarizer, and the pressure-sensitive adhesive is formed on both sides of the polarizer. The aspect in which a layer is formed is mentioned.
Moreover, the layer which has other functions, such as a protective layer, a glare-proof layer, a phase difference layer, a viewing angle improvement layer, for example may be laminated | stacked on the said polarizing plate.
 上記のようにして得られる本発明の粘着剤層付き偏光板を液晶セルの基板表面に設けることにより液晶素子が製造される。ここで液晶セルは、液晶層が2枚の基板間に挟まれた構造を有している。 A liquid crystal element is produced by providing the polarizing plate with an adhesive layer of the present invention obtained as described above on the substrate surface of the liquid crystal cell. Here, the liquid crystal cell has a structure in which a liquid crystal layer is sandwiched between two substrates.
 液晶セルが有する基板としては、例えばガラス板が挙げられる。基板の厚さとしては、通常0.05~3mm、好ましくは0.2~1mmである。本発明では、上記粘着剤組成物を用いることで、偏光子上に粘着剤層が直接積層される場合でも、偏光板および基板の反りを抑制することができる。このため、基板の厚さが小さい場合(例:1mm以下、好ましくは0.2~1mm)にも、偏光板と基板との貼り合わせに、上記粘着剤組成物は好適に用いることができる。 Examples of the substrate of the liquid crystal cell include a glass plate. The thickness of the substrate is usually 0.05 to 3 mm, preferably 0.2 to 1 mm. In this invention, by using the said adhesive composition, even when an adhesive layer is laminated | stacked directly on a polarizer, the curvature of a polarizing plate and a board | substrate can be suppressed. Therefore, even when the thickness of the substrate is small (eg, 1 mm or less, preferably 0.2 to 1 mm), the above-mentioned pressure-sensitive adhesive composition can be suitably used for bonding the polarizing plate and the substrate.
 以下、本発明を実施例に基づいてさらに具体的に説明するが、本発明はこれら実施例に限定されない。以下の実施例等の記載において、特に言及しない限り、「部」は「質量部」を示す。 Hereinafter, the present invention will be described more specifically based on examples, but the present invention is not limited to these examples. In the following description of Examples and the like, “part” means “part by mass” unless otherwise specified.
 〔GPC〕
 (メタ)アクリル系共重合体について、ゲルパーミエーションクロマトグラフィー法(GPC法)により、下記条件で、重量平均分子量(Mw)および数平均分子量(Mn)を求めた。
・測定装置:HLC-8320GPC(東ソー(株)製)
・GPCカラム構成:以下の4連カラム(すべて東ソー(株)製)
(1)TSKgel HxL-H(ガードカラム)
(2)TSKgel GMHxL
(3)TSKgel GMHxL
(4)TSKgel G2500HxL
・流速:1.0mL/min
・カラム温度:40℃
・サンプル濃度:1.5%(w/v)(テトラヒドロフランで希釈)
・移動相溶媒:テトラヒドロフラン
・標準ポリスチレン換算
[GPC]
About the (meth) acrylic-type copolymer, the weight average molecular weight (Mw) and the number average molecular weight (Mn) were calculated | required on condition of the following by the gel permeation chromatography method (GPC method).
・ Measurement device: HLC-8320GPC (manufactured by Tosoh Corporation)
-GPC column configuration: The following four columns (all manufactured by Tosoh Corporation)
(1) TSKgel HxL-H (guard column)
(2) TSKgel GMHxL
(3) TSKgel GMHxL
(4) TSKgel G2500HxL
・ Flow rate: 1.0 mL / min
-Column temperature: 40 ° C
Sample concentration: 1.5% (w / v) (diluted with tetrahydrofuran)
・ Mobile phase solvent: Tetrahydrofuran ・ Standard polystyrene conversion
 [合成例1]
 撹拌機、還流冷却器、温度計および窒素導入管を備えた反応装置に、ラウリルメタクリレート98.3部、アクリル酸1.5部、2-ヒドロキシエチルアクリレート0.2部および酢酸エチル溶媒100部を仕込み、窒素ガスを導入しながら80℃に昇温した。次いで、2,2’-アゾビスイソブチロニトリル0.1部を加え、窒素ガス雰囲気下、80℃で6時間重合反応を行った。反応終了後、酢酸エチルにて希釈し、固形分濃度30質量%のポリマー溶液を調製した。得られた(メタ)アクリル系共重合体A1の重量平均分子量(Mw)は80万であり、分子量分布(Mw/Mn)は8、酸価は11.7mgKOH/gであった。
[Synthesis Example 1]
In a reaction apparatus equipped with a stirrer, reflux condenser, thermometer and nitrogen introduction tube, 98.3 parts of lauryl methacrylate, 1.5 parts of acrylic acid, 0.2 part of 2-hydroxyethyl acrylate and 100 parts of ethyl acetate solvent were added. The temperature was raised to 80 ° C. while introducing nitrogen gas. Next, 0.1 part of 2,2′-azobisisobutyronitrile was added, and a polymerization reaction was performed at 80 ° C. for 6 hours in a nitrogen gas atmosphere. After completion of the reaction, it was diluted with ethyl acetate to prepare a polymer solution having a solid content concentration of 30% by mass. The obtained (meth) acrylic copolymer A1 had a weight average molecular weight (Mw) of 800,000, a molecular weight distribution (Mw / Mn) of 8, and an acid value of 11.7 mgKOH / g.
 [合成例2~8]
 2,2’-アゾビスイソブチロニトリルの使用量を0.05質量部とし、かつ、重合反応に用いたモノマー成分を表1に記載したとおりに変更したこと以外は合成例1と同様に行い、固形分濃度30質量%のポリマー溶液を調製した。結果を表1に示す。
[Synthesis Examples 2 to 8]
As in Synthesis Example 1, except that the amount of 2,2′-azobisisobutyronitrile used was 0.05 parts by mass and the monomer components used in the polymerization reaction were changed as shown in Table 1. And a polymer solution having a solid content concentration of 30% by mass was prepared. The results are shown in Table 1.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 [実施例1]
 (1)粘着剤組成物の調製
 合成例1で得られたポリマー溶液(固形分濃度30質量%)と、当該溶液に含まれる(メタ)アクリル系共重合体A1 100部(固形分量)に対して、イソシアネート化合物として綜研化学(株)製「L-45」(固形分45質量%、酢酸エチル溶液)0.15部(固形分量)と、シランカップリング剤として綜研化学(株)製「A-50」(固形分50質量%、トルエン溶液)0.2部(固形分量)と、帯電防止剤としてトリブチルメチルアンモニウムビス(トリフルオロメタンスルホニル)イミド0.8部とを混合して、粘着剤組成物を得た。
[Example 1]
(1) Preparation of pressure-sensitive adhesive composition For the polymer solution obtained in Synthesis Example 1 (solid content concentration 30% by mass) and 100 parts (solid content) of (meth) acrylic copolymer A1 contained in the solution As an isocyanate compound, 0.15 part (solid content) of “L-45” (solid content 45% by mass, ethyl acetate solution) manufactured by Soken Chemical Co., Ltd. and “A” manufactured by Soken Chemical Co., Ltd. as a silane coupling agent. -50 "(solid content 50% by weight, toluene solution) 0.2 part (solid content) and 0.8 part of tributylmethylammonium bis (trifluoromethanesulfonyl) imide as an antistatic agent I got a thing.
 (2)粘着シートの作製
 剥離処理されたポリエチレンテレフタレートフィルム(PETフィルム)上に、上記(1)で得られた粘着剤組成物を、泡抜け後、ドクターブレードを用いて塗布し、90℃で3分間乾燥して、乾燥膜厚20μmの塗膜を形成した。塗膜の前記PETフィルムの貼付面とは反対面に、剥離処理されたPETフィルムをさらに貼り合わせ、23℃/50%RH環境下で7日間静置して熟成させて、2枚のPETフィルムに挟まれた厚さ20μmの粘着剤層を有する粘着シートを得た。
(2) Preparation of pressure-sensitive adhesive sheet On the polyethylene terephthalate film (PET film) subjected to release treatment, the pressure-sensitive adhesive composition obtained in the above (1) was applied using a doctor blade after removing bubbles, and at 90 ° C. The film was dried for 3 minutes to form a coating film having a dry film thickness of 20 μm. Two PET films were obtained by further laminating the peeled PET film on the surface of the coating film opposite to the surface on which the PET film was applied, and leaving it to stand for aging in a 23 ° C./50% RH environment for 7 days. A pressure-sensitive adhesive sheet having a pressure-sensitive adhesive layer having a thickness of 20 μm sandwiched between the layers was obtained.
 (3)粘着剤層付き偏光板の作製
 剥離処理されたポリエチレンテレフタレートフィルム(PETフィルム)上に、上記(1)で得られた粘着剤組成物を、泡抜け後、ドクターブレードを用いて塗布し、90℃で3分間乾燥して、乾燥膜厚20μmの塗膜を有するシートを得た。当該シートの塗膜面と、偏光子であるポリビニルアルコールフィルムと偏光子保護膜であるトリアセチルセルロースフィルムとからなる2層構成(厚さ60μm)の偏光板の、ポリビニルアルコールフィルム面とが接するように貼り合わせ、23℃/50%RHの条件で7日間静置して熟成させて、PETフィルムと厚さ20μmの粘着剤層と偏光子と偏光子保護膜とを有する粘着剤層付き偏光板を得た。
(3) Preparation of polarizing plate with pressure-sensitive adhesive layer On the peeled polyethylene terephthalate film (PET film), the pressure-sensitive adhesive composition obtained in (1) above was applied using a doctor blade after removing bubbles. And dried at 90 ° C. for 3 minutes to obtain a sheet having a coating film having a dry film thickness of 20 μm. The coating film surface of the sheet is in contact with the polyvinyl alcohol film surface of the polarizing plate having a two-layer structure (thickness 60 μm) composed of a polyvinyl alcohol film as a polarizer and a triacetyl cellulose film as a polarizer protective film. A polarizing plate with an adhesive layer having a PET film, an adhesive layer having a thickness of 20 μm, a polarizer, and a polarizer protective film, which is allowed to stand for aging at 23 ° C./50% RH for 7 days. Got.
 [実施例2~7、比較例1,2]
 実施例1において、ポリマー溶液を合成例2~8で得られたポリマー溶液に変更し、配合組成を表2に記載したとおりに変更したこと以外は実施例1と同様にして、粘着剤組成物、粘着シートおよび粘着剤層付き偏光板を得た。なお、TD-75はイソシアネート化合物(綜研化学(株)製)であり、帯電防止剤のもう一方は1-オクチル-4-メチルピリジニウムビス(フルオロスルホニル)イミドである。
[Examples 2 to 7, Comparative Examples 1 and 2]
In Example 1, the pressure-sensitive adhesive composition was changed in the same manner as in Example 1 except that the polymer solution was changed to the polymer solution obtained in Synthesis Examples 2 to 8 and the blending composition was changed as shown in Table 2. The polarizing plate with an adhesive sheet and an adhesive layer was obtained. TD-75 is an isocyanate compound (manufactured by Soken Chemical Co., Ltd.), and the other antistatic agent is 1-octyl-4-methylpyridinium bis (fluorosulfonyl) imide.
 [評価]
 〔ゲル分率〕
 実施例・比較例で得られた粘着シートから、粘着剤約0.1gをサンプリング瓶に採取し、酢酸エチル30mLを加えて4時間振盪した後、このサンプル瓶の内容物を200メッシュのステンレス製金網で濾過し、金網上の残留物を100℃で2時間乾燥して乾燥重量を測定した。次式により、粘着剤のゲル分率を求めた。
・ゲル分率(%)=(乾燥重量/粘着剤採取重量)×100(%)
[Evaluation]
[Gel fraction]
About 0.1 g of the pressure-sensitive adhesive was collected in a sampling bottle from the pressure-sensitive adhesive sheets obtained in Examples and Comparative Examples, and 30 mL of ethyl acetate was added and shaken for 4 hours. The contents of the sample bottle were made of 200 mesh stainless steel. The mixture was filtered through a wire mesh, the residue on the wire mesh was dried at 100 ° C. for 2 hours, and the dry weight was measured. The gel fraction of the pressure-sensitive adhesive was determined by the following formula.
Gel fraction (%) = (Dry weight / Adhesive sampling weight) × 100 (%)
 〔粘着力の測定〕
 実施例・比較例で得られた粘着剤層付き偏光板(PETフィルム/粘着剤層/偏光子/偏光子保護膜からなる積層体)を70mm×25mmの大きさに裁断して、試験片を作製した。試験片からPETフィルムを剥離し、2kgのローラーを用いて、粘着剤層/偏光子/偏光子保護膜からなる積層体を、厚さ2mmのガラス板の片面に、粘着剤層とガラス板とが接するように貼着した。得られた積層体を、23℃/50%RH環境下に2時間放置した後、ガラス板面に対して90°方向に300mm/minの速度で偏光板端部を引っ張り、粘着力(剥離強度)を測定した。
[Measurement of adhesive strength]
The polarizing plate with the pressure-sensitive adhesive layer obtained in Examples and Comparative Examples (laminated body composed of PET film / pressure-sensitive adhesive layer / polarizer / polarizer protective film) was cut into a size of 70 mm × 25 mm, and the test piece was cut. Produced. The PET film was peeled from the test piece, and a laminate composed of the pressure-sensitive adhesive layer / polarizer / polarizer protective film was laminated on one side of a 2 mm thick glass plate using a 2 kg roller, and the pressure-sensitive adhesive layer, the glass plate, I stuck it to touch. The obtained laminate was allowed to stand in an environment of 23 ° C./50% RH for 2 hours, and then the end of the polarizing plate was pulled at a speed of 300 mm / min in the 90 ° direction with respect to the glass plate surface, and the adhesive strength (peel strength) ) Was measured.
 〔水蒸気透過率〕
 水蒸気透過率は、JIS Z0208に準じて、以下の様にして測定した。「(2)粘着シートの作製」の欄に記載した方法と同様にして、厚さ50μmの粘着剤層を有する粘着シートを作製した。この粘着シートからPETフィルムを剥離し、粘着剤層の両面に不織布を貼り合わせ(得られた積層体を「シートA」という)、透湿カップの径に合わせて裁断した。透湿カップ(内径60mm)に塩化カルシウム10gを入れ、裁断したシートA、ゴムパッキン、カバーリングをセットして、ボルトで固定した。40℃/90%RHの恒温恒湿条件下に、シートA等をセットした透湿カップを投入し、24時間後に透湿カップを取り出し、透湿カップの重量を秤量した(初期重量)。秤量した透湿カップを40℃/90%RH条件下に戻し、24時間おきに重量を秤量した。24時間毎の質量増加が5%以内の範囲になった時点で、最後の質量変化量、測定間隔から、下記式を用いて、水蒸気透過率を算出した。
 水蒸気透過率[g/m2・day]=240×M/T・S
 M:試験を行った最後の二つの秤量間隔の増加質量(mg)
 T:試験を行った最後の二つの秤量間隔の時間(時間)
 S:透過面積(cm2
 なお、g/m2・dayはg/m2/dayの意味である。
(Water vapor transmission rate)
The water vapor transmission rate was measured as follows according to JIS Z0208. A pressure-sensitive adhesive sheet having a pressure-sensitive adhesive layer having a thickness of 50 μm was prepared in the same manner as described in the column “(2) Preparation of pressure-sensitive adhesive sheet”. The PET film was peeled from this pressure-sensitive adhesive sheet, and a nonwoven fabric was bonded to both sides of the pressure-sensitive adhesive layer (the obtained laminate was referred to as “sheet A”), and cut according to the diameter of the moisture permeable cup. 10 g of calcium chloride was put in a moisture permeable cup (inner diameter 60 mm), and the cut sheet A, rubber packing, and cover ring were set and fixed with bolts. Under a constant temperature and humidity condition of 40 ° C./90% RH, a moisture permeable cup in which the sheet A or the like was set was put in. After 24 hours, the moisture permeable cup was taken out, and the weight of the moisture permeable cup was weighed (initial weight). The weighed moisture-permeable cup was returned to 40 ° C./90% RH condition, and the weight was weighed every 24 hours. When the increase in mass every 24 hours was within 5%, the water vapor transmission rate was calculated from the last mass change and measurement interval using the following formula.
Water vapor transmission rate [g / m 2 · day] = 240 × M / T · S
M: Increased mass (mg) of the last two weighing intervals tested
T: Time of the last two weighing intervals during the test (hours)
S: Transmission area (cm 2 )
In addition, g / m < 2 > * day is the meaning of g / m < 2 > / day.
 〔耐久性試験(耐熱性・耐湿熱性試験)〕
 実施例・比較例で得られた粘着剤層付き偏光板(PETフィルム/粘着剤層/偏光子/偏光子保護膜からなる積層体)を150mm×250mmの大きさに裁断して、試験片を作製した。試験片からPETフィルムを剥離し、ラミネーターロールを用いて、粘着剤層/偏光子/偏光子保護膜からなる積層体を、厚さ0.5mmのガラス板の片面に、粘着剤層とガラス板とが接するように貼着した。得られた積層体を、50℃/5気圧に調整されたオートクレーブ中に20分間保持して、試験板を作製した。同様の試験板を2枚作製した。前記試験板を、温度80℃/乾燥の条件下(耐熱性)または温度60℃/湿度90%RHの条件下(耐湿熱性)で500時間放置し、以下の基準で発泡、浮き、剥がれの発生を観察して評価した。
 AA:発泡、浮き、剥がれ等の外観不良は観察されなかった
 BB:発泡、浮き、剥がれ等の外観不良が僅かに観察された
 CC:発泡、浮き、剥がれ等の外観不良が明らかに観察された
[Durability Test (Heat and Moisture Resistance Test)]
The polarizing plate with a pressure-sensitive adhesive layer obtained in the examples and comparative examples (laminated body composed of PET film / pressure-sensitive adhesive layer / polarizer / polarizer protective film) was cut into a size of 150 mm × 250 mm, and the test piece was cut. Produced. The PET film is peeled from the test piece, and a laminate composed of an adhesive layer / polarizer / polarizer protective film is laminated on one side of a 0.5 mm thick glass plate using a laminator roll. I stuck it so that it touched. The obtained laminate was held in an autoclave adjusted to 50 ° C./5 atm for 20 minutes to prepare a test plate. Two similar test plates were produced. The test plate is allowed to stand for 500 hours under conditions of temperature 80 ° C./drying (heat resistance) or temperature 60 ° C./humidity 90% RH (moisture heat resistance), and foaming, floating and peeling occur according to the following criteria. Was observed and evaluated.
AA: Appearance defects such as foaming, floating, and peeling were not observed BB: Appearance defects such as foaming, floating, and peeling were slightly observed CC: Appearance defects such as foaming, floating, and peeling were clearly observed
 〔光学性試験(耐熱光学特性・耐湿熱光学特性試験)〕
 実施例・比較例で得られた粘着剤層付き偏光板(PETフィルム/粘着剤層/偏光子/偏光子保護膜からなる積層体)を150mm×250mmの大きさに裁断して、試験片を作製した。試験片からPETフィルムを剥離し、ラミネーターロールを用いて、粘着剤層/偏光子/偏光子保護膜からなる積層体を、厚さ0.5mmのガラス板の両側に、互いに偏光軸が直交するように、かつ粘着剤層とガラス板とが接するように貼着した。得られた積層体を、50℃/5気圧に調整されたオートクレーブ中に20分間保持して、試験板を作製した。同様の試験板を2枚作製し、前記試験板を、温度80℃/乾燥の条件下(耐熱性)または温度60℃/湿度90%RHの条件下(耐湿熱性)で500時間放置し、ヘイズメーター(HM-150型:(株)村上色彩研技術究所製)を用いて、全光線透過率を測定した。なお、耐久性試験前の前記試験板の全光線透過率は0%である。
[Optical test (heat-resistant optical characteristics / humid heat-resistant optical characteristics test)]
The polarizing plate with a pressure-sensitive adhesive layer obtained in the examples and comparative examples (laminated body composed of PET film / pressure-sensitive adhesive layer / polarizer / polarizer protective film) was cut into a size of 150 mm × 250 mm, and the test piece was cut. Produced. The PET film is peeled from the test piece, and using a laminator roll, the laminate composed of the pressure-sensitive adhesive layer / polarizer / polarizer protective film is perpendicular to the polarization axis on both sides of the 0.5 mm thick glass plate. The adhesive layer and the glass plate were attached so that they were in contact with each other. The obtained laminate was held in an autoclave adjusted to 50 ° C./5 atm for 20 minutes to prepare a test plate. Two similar test plates were prepared, and the test plate was allowed to stand for 500 hours at a temperature of 80 ° C./drying condition (heat resistance) or at a temperature of 60 ° C./humidity of 90% RH (humidity heat resistance), and haze. The total light transmittance was measured using a meter (HM-150 type: manufactured by Murakami Color Research Laboratory). The total light transmittance of the test plate before the durability test is 0%.
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
 (メタ)アクリル系共重合体を形成するモノマーとして、(1)実施例に示すとおり、モノマー(a1)とモノマー(a2)とを上記特定の割合で用いた例では、水蒸気透過率が低く(疎水性が高く)、耐久性、光学特性に優れており、(2)比較例1に示すとおり、メタクリル酸アルキルエステルを用いず、アクリル酸アルキルエステルを用いた例や、(3)比較例2に示すとおり、モノマー(a1)とモノマー(a2)とを上記特定の割合で用いていない例では、水蒸気透過率が高く(疎水性が低い)、粘着シートの耐久性や光学特性が劣る結果となった。 As an example of the monomer that forms the (meth) acrylic copolymer, (1) As shown in the examples, in the example in which the monomer (a1) and the monomer (a2) are used at the specific ratio, the water vapor permeability is low ( (High hydrophobicity), excellent durability, and excellent optical properties. (2) As shown in Comparative Example 1, an example of using an acrylic acid alkyl ester without using a methacrylic acid alkyl ester, and (3) Comparative Example 2 As shown in the above, in the example in which the monomer (a1) and the monomer (a2) are not used in the specific ratio, the water vapor transmission rate is high (low hydrophobicity), and the durability and optical properties of the pressure-sensitive adhesive sheet are inferior. became.

Claims (5)

  1.  (A)ホモポリマーのガラス転移温度(Tg)が-10℃未満で、アルキル基の炭素数が8以上のメタクリル酸アルキルエステル(a1)を50質量%以上99.5質量%以下、架橋性官能基含有モノマー(a2)を0.5質量%以上10質量%未満の量で含むモノマー成分を共重合して得られた(メタ)アクリル系共重合体と、
     (B)架橋剤と
    を含有し、
     偏光子と直接接する粘着剤層を形成するために用いられる
    ことを特徴とする偏光板用粘着剤組成物。
    (A) 50% by mass to 99.5% by mass of a methacrylic acid alkyl ester (a1) having a glass transition temperature (Tg) of the homopolymer of less than −10 ° C. and an alkyl group having 8 or more carbon atoms, a crosslinkable functional group A (meth) acrylic copolymer obtained by copolymerizing a monomer component containing the group-containing monomer (a2) in an amount of 0.5% by mass or more and less than 10% by mass;
    (B) contains a crosslinking agent,
    A pressure-sensitive adhesive composition for polarizing plates, which is used for forming a pressure-sensitive adhesive layer in direct contact with a polarizer.
  2.  請求項1に記載の粘着剤組成物より形成された偏光板用粘着剤層。 A pressure-sensitive adhesive layer for a polarizing plate formed from the pressure-sensitive adhesive composition according to claim 1.
  3.  水蒸気透過率が、800g/m2・day以下であることを特徴とする請求項2に記載の偏光板用粘着剤層。 The pressure-sensitive adhesive layer for polarizing plates according to claim 2, wherein the water vapor permeability is 800 g / m 2 · day or less.
  4.  請求項2または3に記載の粘着剤層を有する偏光板用粘着シート。 A pressure-sensitive adhesive sheet for polarizing plates having the pressure-sensitive adhesive layer according to claim 2.
  5.  偏光子の少なくとも一方の面に直接積層された、請求項2または3に記載の粘着剤層を有する粘着剤層付き偏光板。 The polarizing plate with the adhesive layer which has an adhesive layer of Claim 2 or 3 directly laminated | stacked on the at least one surface of the polarizer.
PCT/JP2016/065854 2015-06-15 2016-05-30 Adhesive composition for polarizing plate, adhesive layer and adhesion sheet, and polarizing plate provided with adhesive layer WO2016203935A1 (en)

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