WO2016203527A1 - Display system, data processing device, and display data generation device - Google Patents

Display system, data processing device, and display data generation device Download PDF

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Publication number
WO2016203527A1
WO2016203527A1 PCT/JP2015/067188 JP2015067188W WO2016203527A1 WO 2016203527 A1 WO2016203527 A1 WO 2016203527A1 JP 2015067188 W JP2015067188 W JP 2015067188W WO 2016203527 A1 WO2016203527 A1 WO 2016203527A1
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WIPO (PCT)
Prior art keywords
data
unit
division
display
simulation
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PCT/JP2015/067188
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French (fr)
Japanese (ja)
Inventor
弘記 向山
治樹 井波
真康 関本
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東芝三菱電機産業システム株式会社
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Application filed by 東芝三菱電機産業システム株式会社 filed Critical 東芝三菱電機産業システム株式会社
Priority to KR1020177025667A priority Critical patent/KR101957083B1/en
Priority to CN201580080200.5A priority patent/CN107615278B/en
Priority to JP2017524164A priority patent/JP6486468B2/en
Priority to PCT/JP2015/067188 priority patent/WO2016203527A1/en
Publication of WO2016203527A1 publication Critical patent/WO2016203527A1/en

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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F16/00Information retrieval; Database structures therefor; File system structures therefor
    • G06F16/10File systems; File servers
    • G06F16/16File or folder operations, e.g. details of user interfaces specifically adapted to file systems
    • G06F16/162Delete operations
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T13/00Animation
    • G06T13/203D [Three Dimensional] animation
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T17/00Three dimensional [3D] modelling, e.g. data description of 3D objects

Definitions

  • the present invention provides a display including a data processing device that reduces the amount of data per file with respect to acquired data, and a display data generation device that generates display data using data processed by the data processing device
  • the present invention relates to a system, a data processing device, and a display data generation device.
  • Patent Document 1 only appears to exhibit simulation tools familiar to engineers in the same industry, and there is a problem that the appeal of technical efforts and the effect on attracting customers are weak.
  • a high-performance and expensive simulation PC that enables visualization directly from simulation data is used.
  • exhibition applications there is a problem that it is difficult to bring such an expensive PC.
  • the conventional configuration has a problem that the simulation operation is complicated.
  • the present invention has been made in order to solve the above-described problems.
  • the object is to provide a device.
  • a display system includes a data processing device that reduces the amount of data per file with respect to acquired data, a display data generation device that generates display data using data processed by the data processing device, and
  • the data processing apparatus includes: an acquisition unit that acquires simulation data of a substance that is acted on by a device; a division unit that divides the simulation data acquired by the acquisition unit into a plurality of files according to a division condition; and a plurality of division units And a recording unit that records the data divided in the file in association with the division parameter corresponding to the division condition, and the display data generation device reads out the data associated with the corresponding division parameter from the recording unit And a tertiary that generates 3D moving image data from the data read by the reading unit It has a moving image data generation unit, a display data generation unit that generates display data using the 3D moving image data generated by the 3D moving image data generation unit, and at least the 3D data of the device. .
  • FIG. 1 is a diagram showing a configuration example of a display system according to Embodiment 1 of the present invention.
  • the display system includes a data processing device 1 and a display data generation device 2.
  • the data processing device 1 performs processing for reducing the amount of data per file for acquired data (simulation data). As illustrated in FIG. 1, the data processing apparatus 1 includes an acquisition unit 101, a division unit 102, and a recording unit 103.
  • the acquisition unit 101 acquires simulation data as a simulation execution result from an external device (simulation execution device).
  • the acquisition unit 101 acquires, as simulation data, simulation data of a substance that is acted on by a device, and simulation data of a part that acts on the substance and a part that is acted on by the substance. It shall be.
  • Each of these simulation data is composed of one file.
  • the division unit 102 divides the simulation data acquired by the acquisition unit 101 into a plurality of files according to the division condition.
  • the division condition for the simulation data of the substance include a condition relating to time, a condition relating to a space in which the device is installed, and a condition combining both of the above conditions.
  • the recording unit 103 records the data divided into a plurality of files by the dividing unit 102 in association with the division parameters (time, position, etc.) corresponding to the division conditions.
  • the hardware configuration for realizing the data processing device 1 includes a receiving device 51, a processor 52, and a memory 53 as shown in FIG.
  • the acquisition unit 101 shown in FIG. also, the recording unit 103 shown in FIG. 1 is implemented by a processor 52 that executes a program recorded in the memory 53.
  • a plurality of processors 52 and a plurality of memories 53 may cooperate to execute the above function.
  • the display data generation device 2 generates display data to be displayed on a display (not shown) using the data processed by the data processing device 1, such as a tablet PC, a notebook PC, or a mobile PC. It is mounted on an inexpensive general-purpose PC. As shown in FIG. 1, the display data generating apparatus 2 includes a designation receiving unit 201, a reading unit 202, a three-dimensional moving image data generating unit 203, and a display data generating unit 204.
  • the designation receiving unit 201 receives designation of a division parameter to be read from the user.
  • the reading unit 202 reads data associated with the division parameter received by the designation receiving unit 201 from the recording unit 103 of the data processing apparatus 1. Note that the communication between the data processing device 1 and the display data generation device 2 may be performed online or offline.
  • the 3D moving image data generation unit 203 generates 3D moving image data from the data read by the reading unit 202.
  • the display data generation unit 204 generates display data using the 3D moving image data generated by the 3D moving image data generation unit 203 and the 3D data of the device.
  • the three-dimensional data of the device is data that is three-dimensionalized except for a location where the substance is applied from the device and a location where the substance is applied, and is created in advance.
  • three-dimensional data other than the device may be used in addition to the three-dimensional data of the device.
  • a plurality of rolling mills 11 are arranged on the production line.
  • seven rolling mills F1 to F7 are arranged.
  • a work roll 111 and a backup roll 112 are respectively arranged above and below.
  • the work roll 111 is referred to as a roll 111.
  • the gap between the upper and lower rolls 111 of each rolling mill 11 is set so as to become narrower in the rolling direction of the steel material 12. Then, the steel material 12 heated to a high temperature is bitten between the rolls 111 of these rolling mills 11 so that the steel material 12 is gradually formed into a thin plate shape.
  • the coordinate value (width direction x, height direction y) of the intersection with (not necessarily a plane) is calculated.
  • This coordinate value (x, y) is associated with the element number (xNum, yNum, zNum) of the lattice point constituted by the intersection point, and is recorded as a coordinate point together with the elapsed time (seconds) from the start of the simulation.
  • parameters such as temperature and flatness representing the plate shape generated by rolling are also calculated and recorded. Since the simulation space in the depth direction of the steel material 12 is equally divided, the recording of the coordinate value (z) is omitted.
  • the gap (gap size) between the rolls 111, the load and tension acting on the contact point between the roll 111 and the steel material 12, and the bender load acting on the roll 111 are calculated, and the simulation is started. It is recorded with the elapsed time (seconds) from.
  • the load and tension have a distribution in the width direction.
  • the acquisition unit 101 first acquires simulation data from an external device (step ST401).
  • the acquisition part 101 shall acquire the simulation data of the steel material 12, and the simulation data of the roll 111 part of the rolling mill 11, respectively.
  • the amount of the simulation data is very large (several GB or more). For this reason, when three-dimensional display is performed using this simulation data as it is, a memory capable of reading an enormous amount of data is required. In addition, reading a huge amount of data at a time leads to a delay in processing, and in the worst case, there is a possibility of hanging up. Also, when acquiring simulation data online, it takes a long time to acquire depending on the communication speed. Therefore, realization with a general-purpose PC is difficult. Further, for example, when it is desired to check the simulation result after one minute at the stage where the simulation data from the start of the simulation to the fifth second is read, it is necessary to wait until the simulation data after one minute is read. Alternatively, it is necessary to interrupt the reading process and retrieve the corresponding data from the entire simulation data. Therefore, even in such a case, it leads to processing delay and is difficult to be realized on a general-purpose PC.
  • the dividing unit 102 divides the simulation data acquired by the acquiring unit 101 into a plurality of files according to the dividing condition (step ST402).
  • segmentation method with respect to the simulation data of the steel material 12 and the simulation data of the roll 111 part of the rolling mill 11 is demonstrated.
  • the division condition is a condition related to a space in which the device is installed and a condition related to time.
  • the division is performed at the arrangement interval of the rolls 111 in the installation space of the rolling mill 11 (F1 to F7).
  • One group divided in space is called an object.
  • the portion from the insertion opening of the steel material 12 to immediately before the roll 111 of the rolling mill F1 is defined as the 0th object (Object.0), and the next rolling mill F2 to F7 is directly under the roll 111 of each rolling mill F1 to F6.
  • the first to sixth objects (Object. 1 to 6) immediately before the roll 111 are set as the seventh object (Object. 7), for example, 6 m away from immediately below the roll 111 of the rolling mill F7, and 120 m from the end of the seventh object.
  • the preceding is the eighth object (Object.8).
  • the dividing unit 102 sets a division pitch (Register Pitch) that is a data reading interval in the depth direction of the steel material 12 when performing the above-described division processing. Further, the division unit 102 can change the division pitch for each object. Specifically, in the 0th object and the 8th object, which are areas not affected by the roll 111, the division pitch in the depth direction is increased to reduce the weight of the data.
  • a division pitch (Register Pitch) that is a data reading interval in the depth direction of the steel material 12 when performing the above-described division processing. Further, the division unit 102 can change the division pitch for each object. Specifically, in the 0th object and the 8th object, which are areas not affected by the roll 111, the division pitch in the depth direction is increased to reduce the weight of the data.
  • the above objects are further divided every time ⁇ t (seconds) from the start of the simulation.
  • simulation data that is several GB or more can be divided into data of about several hundred kilobytes.
  • the amount of data per file can be reduced, leading to faster processing in the display data generating apparatus 2.
  • the dividing unit 102 may assign a numerical value exceeding 1 to the luminance value of the grid point for each object data in accordance with the temperature. This makes it possible to easily reproduce a realistic image in the three-dimensional display in the display data generation device 2. Details thereof will be described later.
  • the division is performed for each data type. That is, the simulation data is divided into files of gaps between the rolls 111, loads, tensions, and bender loads. Further, the file for each data type is further divided for each rolling mill 11 (divided into seven in the example of FIG. 3).
  • the recording unit 103 records the data divided into a plurality of files by the dividing unit 102 in association with the division parameter corresponding to the division condition (step ST403).
  • the division file relating to the simulation data of the steel material 12 includes a serial number indicating the time from the start of the simulation, an object number, a division pitch number in the depth direction (element number of the grid points), and a division number in the width direction (of the grid points).
  • Element number), division number in the height direction (element number of grid points), coordinate values (x, y), data indicating parameters such as temperature and flatness, and luminance value are included.
  • the division file relating to the simulation data of the roll 111 portion of the rolling mill 11 includes data type, data indicating a device number for identifying the rolling mill 11, and various data (gap, load, tension, or vendor load between the rolls 111). And are included.
  • the designation receiving unit 201 receives designation of a division parameter to be read from the user (step ST501). At this time, the user designates, for example, a time zone in which the simulation result is desired to be confirmed.
  • the reading unit 202 reads data associated with the division parameter received by the designation receiving unit 201 from the recording unit 103 of the data processing apparatus 1 (step ST502).
  • the data processing apparatus 1 divides simulation data composed of one file into a plurality of files under a predetermined division condition, and records them in association with corresponding division parameters. Therefore, data corresponding to the division parameter specified by the user can be read out instantaneously. This eliminates the need for a long-time reading process and search process as in the prior art, leading to an increase in processing speed.
  • the reading process by the reading unit 202 can be temporarily stopped by a user operation. If reading of data in a time zone designated by the user is not completed, the data in that time zone is read preferentially.
  • the 3D moving image data generation unit 203 generates 3D moving image data from the data read by the reading unit 202 (step ST503).
  • the display data generation unit 204 generates display data using the 3D moving image data generated by the 3D moving image data generation unit 203 and at least the 3D data of the device (step ST504).
  • the three-dimensional data of the equipment is the three-dimensional data of the casing portion of the rolling mill 11. Thereafter, the display data is displayed on the display.
  • the following shows the processing from reading data in the time zone specified by the user to drawing.
  • a description will be given by taking as an example a case where a division file related to simulation data of the steel material 12 is read and drawn. Further, it is assumed that the display data generation device 2 checks the recording start time of each object recorded in the recording unit 103 of the data processing device 1 in advance.
  • the reading unit 202 reads the data at the first time in the time zone specified by the user from the recording unit 103 of the data processing apparatus 1. At this time, the reading unit 202 reads the coordinate values (x, y) at each division pitch in the depth direction of the steel material 12. The coordinate value (z) in the depth direction is calculated from the element number (zNum) of the grid point corresponding to the division pitch. The reading unit 202 also reads temperature, flatness, and luminance value. Note that if the read target time is less than the object recording start time, the read processing for the object is skipped.
  • the three-dimensional moving image data generation unit 203 generates polygon generation data based on the data read by the reading unit 202.
  • the three-dimensional moving image data generation unit 203 first calculates the number of polygons from the data read by the reading unit 202, and creates serial number vertex numbers. Then, a coordinate value (x, y, z) is assigned to each vertex number.
  • the assignment is started from the forward end in the width direction of the steel material 12 and the closest coordinate value in the depth direction, and then the assignment is performed while shifting one by one in the depth direction. When the end in the depth direction is reached, the assignment is made by shifting by one in the negative direction in the width direction, and then the assignment is performed while shifting in the depth direction as described above.
  • the three-dimensional moving image data generation unit 203 generates a numerical value converted into color information according to display settings from the temperature, flatness, and luminance value based on the data read by the reading unit 202.
  • a polygon forms a triangle by combining three vertices
  • the number of the vertices constituting the polygon is recorded in order.
  • the designation order is selected with reference to the element numbers of the grid points so that the order of connecting the vertices of the triangle is counterclockwise, and the vertex numbers corresponding to the coordinates are recorded.
  • the 3D moving image data generation unit 203 simultaneously generates 2D development coordinate values for texture projection.
  • one triangle of three vertices and a polygon adjacent to the hypotenuse are treated as a set of quadrilaterals, and the maximum length on a square two-dimensional plane with one side length of 1. Expand to the size of.
  • the processing of the reading unit 202 and the three-dimensional moving image data generation unit 203 is performed at the next time. By repeating this, it is possible to read data in a specified time zone and create various data.
  • the display data generation unit 204 performs polygon drawing processing. If the creation of polygon generation data for the designated time period has not been completed, the creation of the data is executed before the polygon rendering process. On the other hand, if polygon generation data exists, polygon rendering processing is performed based on the data. Further, the display data generation unit 204 does not execute the drawing process on the object space where the steel material 12 has not reached.
  • FIG. 6 shows a part of a moving image of rolling of the steel material 12.
  • a realistic expression as if the steel material 12 heated to a high temperature was actually photographed is performed.
  • the thermal energy for each lattice point of the steel material 12 is calculated from the simulation data, the light energy is calculated from the thermal energy, and then converted into a drawing pixel. Drawing, and the calculation load is high.
  • the animation as shown in FIG. 6 is data that is not used for the analysis and verification purposes of the rolling plant. Therefore, in the present invention, reproduction is performed with a pseudo expression with a low calculation load.
  • a numerical value exceeding 1 is assigned to the luminance value of each lattice point of the steel material 12 according to the temperature of each.
  • a luminance value is assigned to a drawing pixel of the steel material 12, and if the value is a certain value (eg, 1.1 or more), the drawing pixel Performs processing to expand the color.
  • the display as shown in FIG. 6 can be performed by two-dimensional processing, and the calculation load can be suppressed.
  • the luminance of the drawing pixel is usually expressed in a range from 0 which is black to 1 which is white. Therefore, a drawing pixel having a value exceeding 1 is a part that is intentionally specified, and the other part (for example, a white part of the rolling mill 11) does not appear to expand and emit light.
  • three-dimensional display is performed only in one object space using a high-performance simulation PC. Further, even in such a limited three-dimensional display, a lot of time (about half a day to about a day) is required for pre-calculation. On the other hand, in the present invention, even with an inexpensive general-purpose PC, since the data amount per file of data to be read is reduced, the entire rolling plant as shown in FIG. 6 can be easily displayed in three dimensions. It becomes possible.
  • the present invention is specialized in the confirmation work of the simulation result, and is configured in a form independent of the simulation execution apparatus. Thereby, functions can be limited, easy operability can be provided to the user, and the ability of the general-purpose PC on which the display data generating device 2 is mounted can be kept low.
  • FIG. 7 illustrates a case where a camera angle selection unit 3011 that is an example of a sub-selection item of the display content operation function unit 301 is displayed.
  • the camera angle selection unit 3011 can perform a three-dimensional display viewed from a desired direction.
  • the user can freely change to an angle other than a fixed camera angle by operating the pointer.
  • the time operation function unit 302 colors the region of the time zone in which the reading of the simulation data is completed, so that the current reading processing progress status can be confirmed at a glance.
  • the acquisition unit 101 that acquires simulation data
  • the division unit 102 that divides the simulation data acquired by the acquisition unit 101 into a plurality of files according to the division condition
  • the division unit The data processing apparatus 1 having the recording unit 103 that records the data divided into a plurality of files by the 102 in association with the division parameter corresponding to the division condition, and reads the data associated with the corresponding division parameter from the recording unit 103
  • a reading unit 202 a 3D moving image data generating unit 203 that generates 3D moving image data from the data read by the reading unit 202; a 3D moving image data generated by the 3D moving image data generating unit 203; and at least a device Display that generates display data using 3D data
  • a display data generating apparatus 2 and a data generation unit 204 be a general purpose PC, it is possible to perform three-dimensional display by suppressing processing delay.
  • simulation data that has been used for analysis and verification, to realize 3D display that can be used for technical explanation
  • the acquisition unit 101 acquires both the simulation data of the substance acted on by the device and the simulation data of the location where the material acts on the device and the location acted on by the material. It was. However, the present invention is not limited to this, and only simulation data of a substance that is acted on by the device may be acquired.
  • FIG. FIG. 8 is a diagram showing a configuration example of a display system according to Embodiment 2 of the present invention.
  • the configuration example of the display system according to Embodiment 2 shown in FIG. 8 is obtained by adding an empty data deletion unit 104 to the configuration example of the display system shown in FIG.
  • Other configurations are the same, and only the different parts are described with the same reference numerals.
  • the empty data deleting unit 104 deletes empty data from the file divided by the dividing unit 102.
  • the recording unit 103 records the data of the file that has been divided into a plurality by the dividing unit 102 and from which the empty data is deleted by the empty data deleting unit 104 in association with the division parameter.
  • the portion where the steel material 12 has not reached is a portion where no tension or the like is generated, and normally zero data such as 0 is recorded.
  • this empty data is not necessary for three-dimensional display. Therefore, by deleting this empty data, the data amount of each file recorded in the recording unit 103 can be further reduced, and the processing in the display data generating apparatus 2 can be speeded up.
  • FIG. 9 is a diagram showing a configuration example of a display system according to Embodiment 3 of the present invention.
  • the configuration example of the display system according to Embodiment 3 shown in FIG. 9 is obtained by adding an internal data deletion unit 105 to the configuration example of the display system shown in FIG.
  • Other configurations are the same, and only the different parts are described with the same reference numerals.
  • the internal data deleting unit 105 deletes internal data from the file divided by the dividing unit 102.
  • the internal data refers to simulation data relating to the inside other than the material and the surface of the device which are not necessary for displaying the animation.
  • the recording unit 103 separately records the data of the file from which the internal data is deleted by the internal data deleting unit 105 in association with the division parameter.
  • the simulation data inside the substance and the device are not required. Therefore, this internal data is deleted. Moreover, the data for animation display and the data for other detailed display (section display of steel material 12 and roll 111 etc.) are recorded separately. As a result, the amount of data for animation display can be further reduced, and the processing in the display data generation device 2 can be speeded up.
  • the present invention is not limited to this, and the internal data deletion unit 105 may be added to the display system according to Embodiment 2, and the same effect can be obtained.
  • FIG. FIG. 10 is a diagram showing a configuration example of a display system according to Embodiment 4 of the present invention.
  • the configuration example of the display system according to Embodiment 4 shown in FIG. 10 is obtained by adding the second dividing unit 106 to the configuration example of the display system according to Embodiment 1 shown in FIG.
  • Other configurations are the same, and the same reference numerals are given and description thereof is omitted.
  • the second division unit 106 divides the file divided by the division unit 102 into a plurality of files for each division pitch.
  • the recording unit 103 records the data of the file divided into a plurality by the dividing unit 102 and divided by the second dividing unit 106 for each division pitch in association with the division parameter.
  • the present invention it is also possible to display cross sections of the steel material 12, the roll 111, and the like. In this case, it is not necessary to read data other than the cross section. Therefore, the file is further subdivided for each division pitch. As a result, the amount of data per file recorded in the recording unit 103 can be further reduced, and the processing in the display data generating apparatus 2 can be speeded up.
  • the data divided for each division pitch is not divided by the division unit 102 every time ⁇ t from the start of simulation. That is, the data of all the time when the substance exists at the point is recorded in the file divided for each division pitch.
  • predetermined data for example, data for seven locations immediately below the roll 111
  • the second dividing unit 106 is added to the display system according to the first embodiment.
  • the present invention is not limited to this, and the second dividing unit 106 may be added to the display systems according to Embodiments 2 and 3.
  • the present invention can also be applied to a case where three-dimensional display is performed using simulation data for air conditioning equipment (equipment) and air (substance) that is hot air or cold air flowing out from the air conditioning equipment.
  • any component of the embodiment can be modified or any component of the embodiment can be omitted within the scope of the invention.
  • the display system according to the present invention is a general-purpose PC, it is possible to perform three-dimensional display with reduced processing delay compared to the conventional configuration, and to reduce the amount of data per file for acquired data It is suitable for use in a display system equipped with a display data generation device that generates display data using data processed by the device and the data processing device.
  • 1 data processing device 2 display data generating device, 11 rolling mill, 12 steel, 51 receiving device, 52 processor, 53 memory, 101 acquiring unit, 102 dividing unit, 103 recording unit, 104 empty data deleting unit, 105 internal data Deletion unit, 106 second division unit, 111 work roll, 112 backup roll, 201 designation receiving unit, 202 reading unit, 203 three-dimensional moving image data generation unit, 204 display data generation unit.

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Abstract

The data processing device (1) according to the present invention comprises: an acquisition unit (101) which acquires simulation data for a material that is worked on by an apparatus; a dividing unit (102) which divides the acquired simulation data into a plurality of files of data in accordance with each of one or more dividing conditions; and a recording unit (103) which associates and records each file of data with a dividing parameter corresponding to the dividing condition for the file of data. The display data generation device (2) according to the present invention comprises: a reading unit (202) which reads data associated with a given dividing parameter from the recording unit (103) of the data processing device (1); a three-dimensional moving image data generation unit (203) which generates three-dimensional moving image data from the read data; and a display data generation unit (204) which generates display data using the generated three-dimensional moving image data and three-dimensional data of at least the apparatus.

Description

表示システム、データ処理装置及び表示用データ生成装置Display system, data processing apparatus, and display data generation apparatus
 この発明は、取得データに対して1ファイル当たりのデータ量を削減するデータ処理装置と、データ処理装置により処理されたデータを用いて表示用データを生成する表示用データ生成装置とを備えた表示システム、データ処理装置及び表示用データ生成装置に関するものである。 The present invention provides a display including a data processing device that reduces the amount of data per file with respect to acquired data, and a display data generation device that generates display data using data processed by the data processing device The present invention relates to a system, a data processing device, and a display data generation device.
 従来から、鋼材を圧延する圧延機を備えた圧延プラントに対し、有限要素法を用いたシミュレーションを行っている。そして、このシミュレーション結果を用いて、形状情報及び位置情報から鋼材を3次元化し、温度及び平坦度等の数値の大小に応じて色分けを行って画面表示を行うことで、可視化を行っている(例えば特許文献1参照)。これにより、求める品質を得るための解析及び検証に役立てることができ、既存設備のメンテナンスを行う際又は新たに設備を導入する際に活用することができる。 Conventionally, a simulation using a finite element method has been performed for a rolling plant equipped with a rolling mill for rolling steel materials. And using this simulation result, the steel material is made three-dimensional from the shape information and the position information, and is visualized by performing screen display by color-coding according to the magnitude of numerical values such as temperature and flatness ( For example, see Patent Document 1). Thereby, it can be used for the analysis and verification for obtaining the required quality, and can be utilized when performing maintenance of existing equipment or newly introducing equipment.
特開2001-25805号公報JP 2001-25805 A
 一方、近年、上記の3次元表示をより視覚的にわかりやすくし、会議室での打ち合わせに使用したり、展示会等において、技術解説及び技術的取組のアピール、集客に活用したりしたいという要望が発生している。昨今の展示会では、各社とも視覚情報による宣伝及び集客に力を入れている。 On the other hand, in recent years, there has been a demand to make the above 3D display more visually understandable and used for meetings in conference rooms, as well as for technical explanations and appeals of technical efforts, and for attracting customers at exhibitions. Has occurred. In recent exhibitions, each company is focusing on advertising with visual information and attracting customers.
 しかしながら、特許文献1に開示された従来の表現では、同業技術者にとって見慣れたシミュレーションツールを展示しているようにしか見えず、技術的取組のアピール及び集客への効果が弱いという課題がある。
 また、従来構成では、シミュレーションデータから直接可視化を可能とする高性能の高価なシミュレーション用PCを用いている。一方、展示会用途では、このような高価なPCを持ち込むことが難しいという課題がある。また、従来構成では、シミュレーションの操作が煩雑であるという課題もある。
However, the conventional expression disclosed in Patent Document 1 only appears to exhibit simulation tools familiar to engineers in the same industry, and there is a problem that the appeal of technical efforts and the effect on attracting customers are weak.
In the conventional configuration, a high-performance and expensive simulation PC that enables visualization directly from simulation data is used. On the other hand, in exhibition applications, there is a problem that it is difficult to bring such an expensive PC. Further, the conventional configuration has a problem that the simulation operation is complicated.
 この発明は、上記のような課題を解決するためになされたもので、汎用PCであっても、処理遅延を抑えて3次元表示を行うことができる表示システム、データ処理装置及び表示用データ生成装置を提供することを目的としている。 The present invention has been made in order to solve the above-described problems. A display system, a data processing apparatus, and display data generation capable of performing three-dimensional display while suppressing processing delay even in a general-purpose PC. The object is to provide a device.
 この発明に係る表示システムは、取得データに対して1ファイル当たりのデータ量を削減するデータ処理装置と、データ処理装置により処理されたデータを用いて表示用データを生成する表示用データ生成装置とを備え、データ処理装置は、機器により作用される物質のシミュレーションデータを取得する取得部と、取得部により取得されたシミュレーションデータを分割条件に従って複数のファイルに分割する分割部と、分割部により複数のファイルに分割されたデータを分割条件の対応する分割パラメータと関連付けて記録する記録部とを有し、表示用データ生成装置は、記録部から該当する分割パラメータに関連付けられたデータを読み出す読み出し部と、読み出し部により読み出されたデータから3次元動画データを生成する3次元動画データ生成部と、3次元動画データ生成部により生成された3次元動画データと、少なくとも機器の3次元データとを用いて、表示用データを生成する表示用データ生成部とを有するものである。 A display system according to the present invention includes a data processing device that reduces the amount of data per file with respect to acquired data, a display data generation device that generates display data using data processed by the data processing device, and The data processing apparatus includes: an acquisition unit that acquires simulation data of a substance that is acted on by a device; a division unit that divides the simulation data acquired by the acquisition unit into a plurality of files according to a division condition; and a plurality of division units And a recording unit that records the data divided in the file in association with the division parameter corresponding to the division condition, and the display data generation device reads out the data associated with the corresponding division parameter from the recording unit And a tertiary that generates 3D moving image data from the data read by the reading unit It has a moving image data generation unit, a display data generation unit that generates display data using the 3D moving image data generated by the 3D moving image data generation unit, and at least the 3D data of the device. .
 この発明によれば、上記のように構成したので、汎用PCであっても、処理遅延を抑えて3次元表示を行うことができる。 According to this invention, since it is configured as described above, even a general-purpose PC can perform three-dimensional display while suppressing processing delay.
この発明の実施の形態1に係る表示システムの構成例を示す図である。It is a figure which shows the structural example of the display system which concerns on Embodiment 1 of this invention. この発明の実施の形態1におけるデータ処理装置のハードウェア構成例を示す図である。It is a figure which shows the hardware structural example of the data processor in Embodiment 1 of this invention. 圧延プラントの構成例を示す模式図である。It is a schematic diagram which shows the structural example of a rolling plant. この発明の実施の形態1におけるデータ処理装置の動作例を示すフローチャートである。It is a flowchart which shows the operation example of the data processor in Embodiment 1 of this invention. この発明の実施の形態1における表示用データ生成装置の動作例を示すフローチャートである。It is a flowchart which shows the operation example of the display data generation apparatus in Embodiment 1 of this invention. この発明の実施の形態1における表示用データ生成部により生成された表示用データの一例を示した図であり、鋼材の圧延を動画再生したものの一部を示した図である。It is the figure which showed an example of the display data produced | generated by the display data production | generation part in Embodiment 1 of this invention, and is the figure which showed a part of what reproduced the rolling of steel materials by the moving image. この発明の実施の形態1における表示用データ生成部により生成された表示用データの一例を示した図であり、カメラアングル選択部を表示した図である。It is the figure which showed an example of the display data produced | generated by the display data production | generation part in Embodiment 1 of this invention, and is the figure which displayed the camera angle selection part. この発明の実施の形態2に係る表示システムの構成例を示す図である。It is a figure which shows the structural example of the display system which concerns on Embodiment 2 of this invention. この発明の実施の形態3に係る表示システムの構成例を示す図である。It is a figure which shows the structural example of the display system which concerns on Embodiment 3 of this invention. この発明の実施の形態4に係る表示システムの構成例を示す図である。It is a figure which shows the structural example of the display system which concerns on Embodiment 4 of this invention.
 以下、この発明の実施の形態について図面を参照しながら詳細に説明する。
実施の形態1.
 図1はこの発明の実施の形態1に係る表示システムの構成例を示す図である。
 表示システムは、図1に示すように、データ処理装置1及び表示用データ生成装置2を備えている。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
Embodiment 1 FIG.
FIG. 1 is a diagram showing a configuration example of a display system according to Embodiment 1 of the present invention.
As shown in FIG. 1, the display system includes a data processing device 1 and a display data generation device 2.
 データ処理装置1は、取得データ(シミュレーションデータ)に対して1ファイル当たりのデータ量を削減する処理を行うものである。このデータ処理装置1は、図1に示すように、取得部101、分割部102及び記録部103を有している。 The data processing device 1 performs processing for reducing the amount of data per file for acquired data (simulation data). As illustrated in FIG. 1, the data processing apparatus 1 includes an acquisition unit 101, a division unit 102, and a recording unit 103.
 取得部101は、外部装置(シミュレーション実行装置)からシミュレーション実行結果であるシミュレーションデータを取得するものである。ここでは、取得部101は、シミュレーションデータとして、機器により作用される物質のシミュレーションデータと、当該機器のうちの当該物質を作用させる箇所及び当該物質により作用される箇所のシミュレーションデータとを、それぞれ取得するものとする。これらのシミュレーションデータはそれぞれ1つのファイルで構成されている。 The acquisition unit 101 acquires simulation data as a simulation execution result from an external device (simulation execution device). Here, the acquisition unit 101 acquires, as simulation data, simulation data of a substance that is acted on by a device, and simulation data of a part that acts on the substance and a part that is acted on by the substance. It shall be. Each of these simulation data is composed of one file.
 分割部102は、取得部101により取得されたシミュレーションデータを、分割条件に従って複数のファイルに分割するものである。ここで、物質のシミュレーションデータに対する分割条件としては、時間に関する条件、機器が設置された空間に関する条件、上記両条件を組み合わせた条件が挙げられる。 The division unit 102 divides the simulation data acquired by the acquisition unit 101 into a plurality of files according to the division condition. Here, examples of the division condition for the simulation data of the substance include a condition relating to time, a condition relating to a space in which the device is installed, and a condition combining both of the above conditions.
 記録部103は、分割部102により複数のファイルに分割されたデータを分割条件の対応する分割パラメータ(時刻、位置等)と関連付けて記録するものである。 The recording unit 103 records the data divided into a plurality of files by the dividing unit 102 in association with the division parameters (time, position, etc.) corresponding to the division conditions.
 なお、データ処理装置1を実現するためのハードウェア構成は、例えば図2に示すように、受信装置51、プロセッサ52及びメモリ53から構成される。
 この図2において、図1に示す取得部101は受信装置51で実現される。また、図1に示す記録部103はメモリ53で実現される。また、図1に示す分割部102は、メモリ53に記録されたプログラムを実行するプロセッサ52により実現される。また、複数のプロセッサ52及び複数のメモリ53が連携して上記機能を実行してもよい。
Note that the hardware configuration for realizing the data processing device 1 includes a receiving device 51, a processor 52, and a memory 53 as shown in FIG.
In FIG. 2, the acquisition unit 101 shown in FIG. Also, the recording unit 103 shown in FIG. 1 is implemented by a processor 52 that executes a program recorded in the memory 53. In addition, a plurality of processors 52 and a plurality of memories 53 may cooperate to execute the above function.
 表示用データ生成装置2は、データ処理装置1により処理されたデータを用いてディスプレイ(不図示)に表示するための表示用データを生成するものであり、タブレットPC、ノートPC、モバイルPC等の安価な汎用PCに搭載される。この表示用データ生成装置2は、図1に示すように、指定受付け部201、読み出し部202、3次元動画データ生成部203及び表示用データ生成部204を有している。 The display data generation device 2 generates display data to be displayed on a display (not shown) using the data processed by the data processing device 1, such as a tablet PC, a notebook PC, or a mobile PC. It is mounted on an inexpensive general-purpose PC. As shown in FIG. 1, the display data generating apparatus 2 includes a designation receiving unit 201, a reading unit 202, a three-dimensional moving image data generating unit 203, and a display data generating unit 204.
 指定受付け部201は、ユーザから、読み出し対象である分割パラメータの指定を受付けるものである。
 読み出し部202は、データ処理装置1の記録部103から、指定受付け部201により受付けられた分割パラメータに関連付けられたデータを読み出すものである。なお、データ処理装置1と表示用データ生成装置2との間の通信は、オンラインで行ってもよいし、オフラインで行ってもよい。
The designation receiving unit 201 receives designation of a division parameter to be read from the user.
The reading unit 202 reads data associated with the division parameter received by the designation receiving unit 201 from the recording unit 103 of the data processing apparatus 1. Note that the communication between the data processing device 1 and the display data generation device 2 may be performed online or offline.
 3次元動画データ生成部203は、読み出し部202により読み出されたデータから3次元動画データを生成するものである。
 表示用データ生成部204は、3次元動画データ生成部203により生成された3次元動画データと、機器の3次元データとを用いて、表示用データを生成するものである。なお、機器の3次元データは、機器から物質を作用させる箇所及び当該物質により作用される箇所を除いて3次元化したデータであり、事前に作成される。また、表示用データの生成において、機器の3次元データに加え、機器以外の3次元データも用いてもよい。
The 3D moving image data generation unit 203 generates 3D moving image data from the data read by the reading unit 202.
The display data generation unit 204 generates display data using the 3D moving image data generated by the 3D moving image data generation unit 203 and the 3D data of the device. Note that the three-dimensional data of the device is data that is three-dimensionalized except for a location where the substance is applied from the device and a location where the substance is applied, and is created in advance. In generating display data, three-dimensional data other than the device may be used in addition to the three-dimensional data of the device.
 次に、上記のように構成された表示システムの動作例について説明する。なお以下では、鋼材12(物質)を圧延する圧延機11(機器)を備えた圧延プラントに対するシミュレーションデータを用いる場合を例に説明を行う。 Next, an operation example of the display system configured as described above will be described. In addition, below, it demonstrates as an example the case where the simulation data with respect to the rolling plant provided with the rolling mill 11 (equipment) which rolls the steel material 12 (substance) is used.
 この圧延プラントでは、例えば図3に示すように、製造ライン上に複数の圧延機11が配置されている。図3の例では、7台の圧延機F1~F7が配置されている。また、各圧延機11には、ワークロール111とバックアップロール112がそれぞれ上下に配置されている。以下、ワークロール111をロール111と表記する。図示は省略しているが、各圧延機11の上下のロール111間の隙間は、鋼材12の圧延方向に向かって狭くなるように設定されている。そして、これらの圧延機11のロール111間に、高温に熱せられた鋼材12を噛み込ませていくことで、当該鋼材12を徐々に薄板状に成型する。 In this rolling plant, for example, as shown in FIG. 3, a plurality of rolling mills 11 are arranged on the production line. In the example of FIG. 3, seven rolling mills F1 to F7 are arranged. In each rolling mill 11, a work roll 111 and a backup roll 112 are respectively arranged above and below. Hereinafter, the work roll 111 is referred to as a roll 111. Although not shown, the gap between the upper and lower rolls 111 of each rolling mill 11 is set so as to become narrower in the rolling direction of the steel material 12. Then, the steel material 12 heated to a high temperature is bitten between the rolls 111 of these rolling mills 11 so that the steel material 12 is gradually formed into a thin plate shape.
 この圧延プラントに対するシミュレーションでは、鋼材12のシミュレーションと、圧延機11の鋼材12を作用する箇所及び鋼材12により作用される箇所であるロール111部分のシミュレーションを行っている。 In the simulation for this rolling plant, the simulation of the steel material 12 and the part of the roll 111 that is the location where the steel material 12 of the rolling mill 11 acts and the location where the steel material 12 acts are performed.
 鋼材12のシミュレーションでは、鋼材12の奥行き方向(圧延方向)における一端から他端までを均等に分割した面(平面)と、当該鋼材12を幅方向と高さ方向で所定数量でそれぞれ分割した面(平面とは限らない)との交点の座標値(幅方向x、高さ方向y)が計算される。この座標値(x,y)は、上記交点で構成された格子点の要素番号(xNum,yNum,zNum)と関連付けられ、シミュレーション開始からの経過時間(秒)とともに、座標点として記録される。また、格子点毎に、温度、及び圧延により生じる板形状を表す平坦度等のパラメータも計算されて、記録される。なお、鋼材12の奥行き方向のシミュレーション空間は均等分割されているため、座標値(z)の記録は省略している。 In the simulation of the steel material 12, a surface (plane) obtained by equally dividing the steel material 12 from one end to the other end in the depth direction (rolling direction), and a surface obtained by dividing the steel material 12 by a predetermined number in the width direction and the height direction, respectively. The coordinate value (width direction x, height direction y) of the intersection with (not necessarily a plane) is calculated. This coordinate value (x, y) is associated with the element number (xNum, yNum, zNum) of the lattice point constituted by the intersection point, and is recorded as a coordinate point together with the elapsed time (seconds) from the start of the simulation. For each lattice point, parameters such as temperature and flatness representing the plate shape generated by rolling are also calculated and recorded. Since the simulation space in the depth direction of the steel material 12 is equally divided, the recording of the coordinate value (z) is omitted.
 また、圧延機11のロール111部分のシミュレーションでは、ロール111間のギャップ(隙間寸法)、当該ロール111と鋼材12との接点に働く荷重及び張力、ロール111に働くベンダー荷重が計算され、シミュレーション開始からの経過時間(秒)とともに記録される。なお、荷重及び張力は幅方向の分布を持つ。 In the simulation of the roll 111 portion of the rolling mill 11, the gap (gap size) between the rolls 111, the load and tension acting on the contact point between the roll 111 and the steel material 12, and the bender load acting on the roll 111 are calculated, and the simulation is started. It is recorded with the elapsed time (seconds) from. The load and tension have a distribution in the width direction.
 まず、データ処理装置1の動作例について、図4を用いて説明を行う。
 データ処理装置1の動作例では、図4に示すように、まず、取得部101は、外部装置からシミュレーションデータを取得する(ステップST401)。ここでは、取得部101は、鋼材12のシミュレーションデータと、圧延機11のロール111部分のシミュレーションデータとを、それぞれ取得するものとする。
First, an operation example of the data processing apparatus 1 will be described with reference to FIG.
In the operation example of the data processing device 1, as shown in FIG. 4, the acquisition unit 101 first acquires simulation data from an external device (step ST401). Here, the acquisition part 101 shall acquire the simulation data of the steel material 12, and the simulation data of the roll 111 part of the rolling mill 11, respectively.
 ここで、上記シミュレーションデータのデータ量は非常に膨大なサイズ(数GB以上)である。そのため、このシミュレーションデータをそのまま用いて、3次元表示を行う場合、膨大なデータを読み込み可能なメモリが必要である。また、膨大なデータを一度に読み込むことは処理の遅延に繋がり、最悪の場合にはハングアップしてしまう恐れがある。また、オンラインでシミュレーションデータを取得する場合にも、通信速度によっては取得に長時間を要する。そのため、汎用PCでの実現は難しい。
 さらに、例えば、シミュレーション開始から5秒目までのシミュレーションデータを読み込んだ段階で、1分後のシミュレーション結果を確認したい場合、1分後のシミュレーションデータを読み込むまで待機する必要がある。又は、読み込み処理を中断して、シミュレーションデータ全体の中から該当するデータを検索する必要がある。よって、このような場合にも、処理の遅延に繋がり、汎用PCでの実現は難しい。
Here, the amount of the simulation data is very large (several GB or more). For this reason, when three-dimensional display is performed using this simulation data as it is, a memory capable of reading an enormous amount of data is required. In addition, reading a huge amount of data at a time leads to a delay in processing, and in the worst case, there is a possibility of hanging up. Also, when acquiring simulation data online, it takes a long time to acquire depending on the communication speed. Therefore, realization with a general-purpose PC is difficult.
Further, for example, when it is desired to check the simulation result after one minute at the stage where the simulation data from the start of the simulation to the fifth second is read, it is necessary to wait until the simulation data after one minute is read. Alternatively, it is necessary to interrupt the reading process and retrieve the corresponding data from the entire simulation data. Therefore, even in such a case, it leads to processing delay and is difficult to be realized on a general-purpose PC.
 そこで、分割部102は、取得部101により取得されたシミュレーションデータを、分割条件に従って複数のファイルに分割する(ステップST402)。以下、鋼材12のシミュレーションデータと、圧延機11のロール111部分のシミュレーションデータに対する分割方法について説明する。 Therefore, the dividing unit 102 divides the simulation data acquired by the acquiring unit 101 into a plurality of files according to the dividing condition (step ST402). Hereinafter, the division | segmentation method with respect to the simulation data of the steel material 12 and the simulation data of the roll 111 part of the rolling mill 11 is demonstrated.
 まず、鋼材12のシミュレーションデータの分割方法について説明する。ここでは、分割条件を、機器が設置された空間に関する条件且つ時間に関する条件とした場合を示す。 First, a method for dividing the simulation data of the steel material 12 will be described. Here, a case is shown in which the division condition is a condition related to a space in which the device is installed and a condition related to time.
 鋼材12のシミュレーションデータの分割では、例えば図3に示すように、圧延機11(F1~F7)の設置空間において、ロール111の配置間隔で分割を行う。なお、空間で分割された一つのグループをオブジェクトと呼ぶ。図3の例では、鋼材12の挿入口から圧延機F1のロール111直前までを第0オブジェクト(Object.0)とし、各圧延機F1~F6のロール111直下から次の圧延機F2~F7のロール111直前までを第1~6オブジェクト(Object.1~6)とし、圧延機F7のロール111直下から例えば6m先までを第7オブジェクト(Object.7)とし、第7オブジェクトの終端から例えば120m先までを第8オブジェクト(Object.8)としている。 In the division of the simulation data of the steel material 12, for example, as shown in FIG. 3, the division is performed at the arrangement interval of the rolls 111 in the installation space of the rolling mill 11 (F1 to F7). One group divided in space is called an object. In the example of FIG. 3, the portion from the insertion opening of the steel material 12 to immediately before the roll 111 of the rolling mill F1 is defined as the 0th object (Object.0), and the next rolling mill F2 to F7 is directly under the roll 111 of each rolling mill F1 to F6. The first to sixth objects (Object. 1 to 6) immediately before the roll 111 are set as the seventh object (Object. 7), for example, 6 m away from immediately below the roll 111 of the rolling mill F7, and 120 m from the end of the seventh object. The preceding is the eighth object (Object.8).
 分割部102では、上記分割処理を行う際に、鋼材12の奥行き方向に対してデータの読み出し間隔である分割ピッチ(Register Pitch)を設定する。
 また、分割部102では、上記分割ピッチを、オブジェクト毎に可変とすることができる。具体的には、ロール111による影響がない領域である第0オブジェクト、第8オブジェクトでは、奥行き方向の分割ピッチを粗くし、データの軽量化を図っている。
The dividing unit 102 sets a division pitch (Register Pitch) that is a data reading interval in the depth direction of the steel material 12 when performing the above-described division processing.
Further, the division unit 102 can change the division pitch for each object. Specifically, in the 0th object and the 8th object, which are areas not affected by the roll 111, the division pitch in the depth direction is increased to reduce the weight of the data.
 また、上記各オブジェクトに対し、シミュレーション開始からの時刻Δt(秒)毎にさらに分割を行う。
 このように、ロール111の配置間隔及びシミュレーション開始からの時刻毎にシミュレーションデータを分割することで、数GB以上あるシミュレーションデータを、数100kバイト程度のデータに分割することができる。よって、1ファイル当たりのデータ量を削減することができ、表示用データ生成装置2での処理の高速化に繋がる。なお、上記オブジェクトにおいて、温度及び平坦度等のパラメータを一つも保有しない時間帯のオブジェクトは削除する。
Further, the above objects are further divided every time Δt (seconds) from the start of the simulation.
In this way, by dividing the simulation data for each arrangement interval of the rolls 111 and each time from the start of the simulation, simulation data that is several GB or more can be divided into data of about several hundred kilobytes. As a result, the amount of data per file can be reduced, leading to faster processing in the display data generating apparatus 2. It should be noted that in the above objects, objects in time zones that do not have any parameters such as temperature and flatness are deleted.
 また、圧延プラントの3次元表示では、熱せられた鋼材12をリアリティのある画像で表現したい場合がある(図6参照)。このような表示を行うため、分割部102では、各オブジェクトのデータに対し、格子点の輝度値に、温度に応じて1を超える数値を割当てておくようにしてもよい。これにより、表示用データ生成装置2における3次元表示において、リアリティのある画像を容易に再現することが可能となる。その詳細については後述する。 Moreover, in the three-dimensional display of the rolling plant, there are cases where it is desired to represent the heated steel material 12 with a realistic image (see FIG. 6). In order to perform such display, the dividing unit 102 may assign a numerical value exceeding 1 to the luminance value of the grid point for each object data in accordance with the temperature. This makes it possible to easily reproduce a realistic image in the three-dimensional display in the display data generation device 2. Details thereof will be described later.
 次に、圧延機11のロール111部分のシミュレーションデータの分割方法について説明する。
 圧延機11のロール111部分のシミュレーションデータの分割では、データ種別毎に分割を行う。すなわち、上記シミュレーションデータを、ロール111間のギャップ、荷重、張力、及びベンダー荷重のファイルにそれぞれ分割する。
 また、上記データ種別毎のファイルに対し、圧延機11毎にさらに分割を行う(図3の例では7個に分割する)。
Next, a method for dividing simulation data of the roll 111 portion of the rolling mill 11 will be described.
In the division of the simulation data of the roll 111 portion of the rolling mill 11, the division is performed for each data type. That is, the simulation data is divided into files of gaps between the rolls 111, loads, tensions, and bender loads.
Further, the file for each data type is further divided for each rolling mill 11 (divided into seven in the example of FIG. 3).
 次いで、記録部103は、分割部102により複数のファイルに分割されたデータを分割条件の対応する分割パラメータと関連付けて記録する(ステップST403)。すなわち、鋼材12のシミュレーションデータに関する分割ファイルには、シミュレーション開始からの時刻を示す連番数字、オブジェクト番号、奥行き方向の分割ピッチ番号(格子点の要素番号)、幅方向の分割番号(格子点の要素番号)、高さ方向の分割番号(格子点の要素番号)、座標値(x、y)、温度及び平坦度、輝度値等のパラメータを示すデータが含まれている。また、圧延機11のロール111部分のシミュレーションデータに関する分割ファイルには、データ種別、圧延機11を識別する機器番号を示すデータと、各種データ(ロール111間のギャップ、荷重、張力又はベンダー荷重)とが含まれている。 Next, the recording unit 103 records the data divided into a plurality of files by the dividing unit 102 in association with the division parameter corresponding to the division condition (step ST403). That is, the division file relating to the simulation data of the steel material 12 includes a serial number indicating the time from the start of the simulation, an object number, a division pitch number in the depth direction (element number of the grid points), and a division number in the width direction (of the grid points). Element number), division number in the height direction (element number of grid points), coordinate values (x, y), data indicating parameters such as temperature and flatness, and luminance value are included. Further, the division file relating to the simulation data of the roll 111 portion of the rolling mill 11 includes data type, data indicating a device number for identifying the rolling mill 11, and various data (gap, load, tension, or vendor load between the rolls 111). And are included.
 次に、表示用データ生成装置2の動作例について、図5を用いて説明する。
 表示用データ生成装置2の動作例では、図5に示すように、まず、指定受付け部201は、ユーザから、読み込み対象である分割パラメータの指定を受付ける(ステップST501)。この際、ユーザは、例えば、シミュレーション結果を確認したい時間帯等を指定する。
Next, an operation example of the display data generating apparatus 2 will be described with reference to FIG.
In the operation example of the display data generating device 2, as shown in FIG. 5, first, the designation receiving unit 201 receives designation of a division parameter to be read from the user (step ST501). At this time, the user designates, for example, a time zone in which the simulation result is desired to be confirmed.
 次いで、読み出し部202は、データ処理装置1の記録部103から、指定受付け部201により受付けられた分割パラメータに関連付けられたデータを読み出す(ステップST502)。ここで、データ処理装置1では、1つのファイルで構成されたシミュレーションデータを所定の分割条件で複数のファイルに分割し、対応する分割パラメータと関連付けて記録している。そのため、ユーザにより指定された分割パラメータに対応するデータを、瞬時に読み出すことが可能となる。よって、従来のような長時間の読み込み処理及び検索処理が不要となり、処理の高速化に繋がる。なお、読み出し部202による読み出し処理はユーザ操作により一時停止することもでき、また、ユーザが指定した時間帯のデータの読み込みが完了してない場合は、その時間帯のデータを優先して読み込む。 Next, the reading unit 202 reads data associated with the division parameter received by the designation receiving unit 201 from the recording unit 103 of the data processing apparatus 1 (step ST502). Here, the data processing apparatus 1 divides simulation data composed of one file into a plurality of files under a predetermined division condition, and records them in association with corresponding division parameters. Therefore, data corresponding to the division parameter specified by the user can be read out instantaneously. This eliminates the need for a long-time reading process and search process as in the prior art, leading to an increase in processing speed. Note that the reading process by the reading unit 202 can be temporarily stopped by a user operation. If reading of data in a time zone designated by the user is not completed, the data in that time zone is read preferentially.
 次いで、3次元動画データ生成部203は、読み出し部202により読み出されたデータから3次元動画データを生成する(ステップST503)。 Next, the 3D moving image data generation unit 203 generates 3D moving image data from the data read by the reading unit 202 (step ST503).
 次いで、表示用データ生成部204は、3次元動画データ生成部203により生成された3次元動画データと、少なくとも機器の3次元データとを用いて、表示用データを生成する(ステップST504)。なお、圧延プラントの場合には、上記機器の3次元データは、圧延機11の筐体部分の3次元データである。
 その後、ディスプレイ上に表示用データが表示される。
Next, the display data generation unit 204 generates display data using the 3D moving image data generated by the 3D moving image data generation unit 203 and at least the 3D data of the device (step ST504). In the case of a rolling plant, the three-dimensional data of the equipment is the three-dimensional data of the casing portion of the rolling mill 11.
Thereafter, the display data is displayed on the display.
 以下に、ユーザにより指定された時間帯のデータを読み出し、描画を行うまでの処理について示す。ここでは、鋼材12のシミュレーションデータに関する分割ファイルを読み出し、描画を行う場合を例に説明を行う。また、表示用データ生成装置2では、データ処理装置1の記録部103に記録された各オブジェクトの記録開始時刻を事前に調べているものとする。 The following shows the processing from reading data in the time zone specified by the user to drawing. Here, a description will be given by taking as an example a case where a division file related to simulation data of the steel material 12 is read and drawn. Further, it is assumed that the display data generation device 2 checks the recording start time of each object recorded in the recording unit 103 of the data processing device 1 in advance.
 この場合、まず、読み出し部202は、データ処理装置1の記録部103から、ユーザにより指定された時間帯の最初の時刻のデータを読み出す。この際、読み出し部202は、鋼材12の奥行き方向における各分割ピッチでの座標値(x,y)を読み出す。なお、奥行き方向の座標値(z)は、分割ピッチに対応する格子点の要素番号(zNum)から算出する。また、読み出し部202は、温度、平坦度及び輝度値も読み出す。なお、読み出し対象の時刻が、オブジェクトの記録開始時刻に満たない場合には、当該オブジェクトに対する読み出し処理はスキップする。 In this case, first, the reading unit 202 reads the data at the first time in the time zone specified by the user from the recording unit 103 of the data processing apparatus 1. At this time, the reading unit 202 reads the coordinate values (x, y) at each division pitch in the depth direction of the steel material 12. The coordinate value (z) in the depth direction is calculated from the element number (zNum) of the grid point corresponding to the division pitch. The reading unit 202 also reads temperature, flatness, and luminance value. Note that if the read target time is less than the object recording start time, the read processing for the object is skipped.
 次に、3次元動画データ生成部203は、読み出し部202により読み出されたデータを基に、ポリゴン生成用のデータを作成する。この際、3次元動画データ生成部203は、まず、読み出し部202により読み出されたデータから、ポリゴンの数量を算出し、連番の頂点番号を作成する。そして、各頂点番号に座標値(x,y,z)を割当てる。
 このとき、まず、鋼材12の幅方向の正方向端部且つ奥行き方向の最も手前の座標値から割当てを開始し、続いて、奥行き方向に一つずつずれながら割当てを行っていく。そして、奥行き方向の終端に到達した場合には、幅方向の負方向に一つずらし、その後、上記と同様に奥行方向にずらしながら割当てを行う。
Next, the three-dimensional moving image data generation unit 203 generates polygon generation data based on the data read by the reading unit 202. At this time, the three-dimensional moving image data generation unit 203 first calculates the number of polygons from the data read by the reading unit 202, and creates serial number vertex numbers. Then, a coordinate value (x, y, z) is assigned to each vertex number.
At this time, first, the assignment is started from the forward end in the width direction of the steel material 12 and the closest coordinate value in the depth direction, and then the assignment is performed while shifting one by one in the depth direction. When the end in the depth direction is reached, the assignment is made by shifting by one in the negative direction in the width direction, and then the assignment is performed while shifting in the depth direction as described above.
 また、3次元動画データ生成部203は、読み出し部202により読み出されたデータを基に、温度、平坦度及び輝度値から、表示設定に合わせて、色情報に変換した数値を作成する。 Also, the three-dimensional moving image data generation unit 203 generates a numerical value converted into color information according to display settings from the temperature, flatness, and luminance value based on the data read by the reading unit 202.
 また、ポリゴンは、三つの頂点を組み合わせて一つの三角形を構成するため、その構成する頂点の番号を順番に記録していく。指定する順番は、三角形の頂点を結ぶ順が反時計回りになるように、格子点の要素番号を参照しながら選択し、その座標に対応する頂点番号を記録する。 In addition, since a polygon forms a triangle by combining three vertices, the number of the vertices constituting the polygon is recorded in order. The designation order is selected with reference to the element numbers of the grid points so that the order of connecting the vertices of the triangle is counterclockwise, and the vertex numbers corresponding to the coordinates are recorded.
 また、3次元動画データ生成部203では、同時に、テクスチャ投影用の二次元展開座標値を作成する。この際、三つの頂点で構成される三角形の一つのポリゴンと、その斜辺と隣接するポリゴンと併せて一組の四角形として扱い、一辺の長さを1とする正方形の二次元平面上に、最大の大きさとなるように展開する。 In addition, the 3D moving image data generation unit 203 simultaneously generates 2D development coordinate values for texture projection. In this case, one triangle of three vertices and a polygon adjacent to the hypotenuse are treated as a set of quadrilaterals, and the maximum length on a square two-dimensional plane with one side length of 1. Expand to the size of.
 その後、次の時刻に対して、上記の読み出し部202及び3次元動画データ生成部203の処理を行う。これを繰り返すことで、指定された時間帯のデータの読み出し及び各種データの作成を行うことができる。 Thereafter, the processing of the reading unit 202 and the three-dimensional moving image data generation unit 203 is performed at the next time. By repeating this, it is possible to read data in a specified time zone and create various data.
 その後、表示用データ生成部204は、ポリゴン描画処理を行う。なお、指定した時間帯のポリゴン生成用のデータの作成が終了していない場合には、ポリゴン描画処理の前に、当該データの作成を実行する。一方、ポリゴン生成用のデータが存在する場合には、そのデータに基づいてポリゴン描画処理を行う。また、表示用データ生成部204では、鋼材12が到達していないオブジェクト空間に対しては、描画処理を実行しない。 Thereafter, the display data generation unit 204 performs polygon drawing processing. If the creation of polygon generation data for the designated time period has not been completed, the creation of the data is executed before the polygon rendering process. On the other hand, if polygon generation data exists, polygon rendering processing is performed based on the data. Further, the display data generation unit 204 does not execute the drawing process on the object space where the steel material 12 has not reached.
 次に、表示用データ生成部204により生成される表示用データの一例について示す。
 図6は鋼材12の圧延を動画再生したものの一部を示したものである。図6では、従来から存在する圧延シミュレーションの可視化に加え、高温に熱せられた鋼材12を実際に撮影したかのような、リアリティのある表現を行っている。
Next, an example of display data generated by the display data generation unit 204 will be described.
FIG. 6 shows a part of a moving image of rolling of the steel material 12. In FIG. 6, in addition to the visualization of the existing rolling simulation, a realistic expression as if the steel material 12 heated to a high temperature was actually photographed is performed.
 図6に示すような表現を従来手法で再現する場合には、シミュレーションデータから鋼材12の格子点毎の熱エネルギーを計算し、この熱エネルギーから光エネルギーを計算した上で、描画ピクセルに変換して描画を行う必要があり、計算負荷が高い。また、図6に示すようなアニメーションは、圧延プラントの解析及び検証用途では利用しないデータである。そこで、本発明では、計算負荷の低い疑似的表現で再現を行っている。 When the expression shown in FIG. 6 is reproduced by the conventional method, the thermal energy for each lattice point of the steel material 12 is calculated from the simulation data, the light energy is calculated from the thermal energy, and then converted into a drawing pixel. Drawing, and the calculation load is high. Moreover, the animation as shown in FIG. 6 is data that is not used for the analysis and verification purposes of the rolling plant. Therefore, in the present invention, reproduction is performed with a pseudo expression with a low calculation load.
 具体的には、データ処理装置1において、鋼材12の各格子点の輝度値に対し、それぞれが有する温度に応じて1を超える数値を割当てている。そして、3次元動画データ生成部203において、3次元描画を行う際に、輝度値を鋼材12の描画ピクセルに割当て、その値が一定以上(例えば1.1以上)であれば、当該描画ピクセルの色を膨張させる処理を行う。このような処理を行うことで、2次元処理で図6に示すような表示が可能となり、計算負荷を抑えることができる。なお、描画ピクセルの輝度は、通常、黒である0から白である1までの範囲で表現される。よって、1を超える値をもつ描画ピクセルは意図的に指定した部分であり、それ以外の部分(例えば圧延機11の白い部分)が膨張して発光した見た目となることはない。 Specifically, in the data processing apparatus 1, a numerical value exceeding 1 is assigned to the luminance value of each lattice point of the steel material 12 according to the temperature of each. In the 3D moving image data generation unit 203, when performing 3D drawing, a luminance value is assigned to a drawing pixel of the steel material 12, and if the value is a certain value (eg, 1.1 or more), the drawing pixel Performs processing to expand the color. By performing such processing, the display as shown in FIG. 6 can be performed by two-dimensional processing, and the calculation load can be suppressed. The luminance of the drawing pixel is usually expressed in a range from 0 which is black to 1 which is white. Therefore, a drawing pixel having a value exceeding 1 is a part that is intentionally specified, and the other part (for example, a white part of the rolling mill 11) does not appear to expand and emit light.
 また従来では、高性能なシミュレーション用PCを用いて、一つのオブジェクト空間に限定して3次元表示を行っている。また、このような限定した3次元表示であっても、事前計算に多くの時間(半日から一日程度)を要する。それに対し、本発明では、安価な汎用PCであっても、読み出すデータの1ファイル当たりのデータ量を小さくしているため、容易に図6に示すような圧延プラント全体を3次元表示することが可能となる。 Conventionally, three-dimensional display is performed only in one object space using a high-performance simulation PC. Further, even in such a limited three-dimensional display, a lot of time (about half a day to about a day) is required for pre-calculation. On the other hand, in the present invention, even with an inexpensive general-purpose PC, since the data amount per file of data to be read is reduced, the entire rolling plant as shown in FIG. 6 can be easily displayed in three dimensions. It becomes possible.
 また、本発明では、シミュレーション結果の確認作業に特化し、シミュレーションの実行装置とは独立した形で構成している。これにより、機能を限定することができ、ユーザに対して容易な操作性を提供することができ、また、表示用データ生成装置2が搭載される汎用PCの能力を低く抑えることができる。 Further, in the present invention, it is specialized in the confirmation work of the simulation result, and is configured in a form independent of the simulation execution apparatus. Thereby, functions can be limited, easy operability can be provided to the user, and the ability of the general-purpose PC on which the display data generating device 2 is mounted can be kept low.
 また、表示内容操作機能部301に含まれる副選択項目は、各種機能が選択された場合のみ、同じく下部に表示するものとしている。これにより、ユーザへの直観的な操作性を提供でき、また、目的機能へのアクセスに伴う混乱防止を実現している。例えば図7では、表示内容操作機能部301の副選択項目の一例であるカメラアングル選択部3011を表示した場合を示している。このカメラアングル選択部3011により所望の方向から見た3次元表示を行うことができる。さらに、ユーザは、ポインタを操作することにより、固定のカメラアングル以外のアングルに、自由自在に変更することもできる。
 また、時間操作機能部302では、シミュレーションデータの読み出しが完了した時間帯の領域を着色することで、現在の読み出し処理の進捗状況を一目で確認できるようにしている。
Further, the sub-selection items included in the display content operation function unit 301 are also displayed at the bottom in the same manner only when various functions are selected. As a result, intuitive operability for the user can be provided, and confusion prevention associated with access to the target function is realized. For example, FIG. 7 illustrates a case where a camera angle selection unit 3011 that is an example of a sub-selection item of the display content operation function unit 301 is displayed. The camera angle selection unit 3011 can perform a three-dimensional display viewed from a desired direction. Furthermore, the user can freely change to an angle other than a fixed camera angle by operating the pointer.
Further, the time operation function unit 302 colors the region of the time zone in which the reading of the simulation data is completed, so that the current reading processing progress status can be confirmed at a glance.
 以上のように、この実施の形態1によれば、シミュレーションデータを取得する取得部101と、取得部101により取得されたシミュレーションデータを分割条件に従って複数のファイルに分割する分割部102と、分割部102により複数のファイルに分割されたデータを分割条件の対応する分割パラメータと関連付けて記録する記録部103とを有するデータ処理装置1と、記録部103から該当する分割パラメータに関連付けられたデータを読み出す読み出し部202と、読み出し部202により読み出されたデータから3次元動画データを生成する3次元動画データ生成部203と、3次元動画データ生成部203により生成された3次元動画データと、少なくとも機器の3次元データとを用いて、表示用データを生成する表示用データ生成部204とを有する表示用データ生成装置2とを備えたので、汎用PCであっても、処理遅延を抑えて3次元表示を行うことができる。その結果、解析及び検証用に用いられてきたシミュレーションデータを利用して、会議室又は展示会等の場において、技術解説及び技術的取組のアピール、集客に活用可能な3次元表示を実現することができる。 As described above, according to the first embodiment, the acquisition unit 101 that acquires simulation data, the division unit 102 that divides the simulation data acquired by the acquisition unit 101 into a plurality of files according to the division condition, and the division unit The data processing apparatus 1 having the recording unit 103 that records the data divided into a plurality of files by the 102 in association with the division parameter corresponding to the division condition, and reads the data associated with the corresponding division parameter from the recording unit 103 A reading unit 202; a 3D moving image data generating unit 203 that generates 3D moving image data from the data read by the reading unit 202; a 3D moving image data generated by the 3D moving image data generating unit 203; and at least a device Display that generates display data using 3D data Since a display data generating apparatus 2 and a data generation unit 204, be a general purpose PC, it is possible to perform three-dimensional display by suppressing processing delay. As a result, using simulation data that has been used for analysis and verification, to realize 3D display that can be used for technical explanations, appeals of technical efforts, and attracting customers in places such as conference rooms or exhibitions. Can do.
 なお上記では、取得部101が、機器により作用される物質のシミュレーションデータと、当該機器のうちの当該物質を作用させる箇所及び当該物質により作用される箇所のシミュレーションデータの両方を取得する場合を示した。しかしながら、これに限るものではなく、機器により作用される物質のシミュレーションデータのみを取得するものとしてもよい。 In the above, a case is shown where the acquisition unit 101 acquires both the simulation data of the substance acted on by the device and the simulation data of the location where the material acts on the device and the location acted on by the material. It was. However, the present invention is not limited to this, and only simulation data of a substance that is acted on by the device may be acquired.
実施の形態2.
 図8はこの発明の実施の形態2に係る表示システムの構成例を示す図である。この図8に示す実施の形態2に係る表示システムの構成例は、図1に示す表示システムの構成例に、空データ削除部104を追加したものである。その他の構成は同様であり、同一の符号を付して異なる部分についてのみ説明を行う。
Embodiment 2. FIG.
FIG. 8 is a diagram showing a configuration example of a display system according to Embodiment 2 of the present invention. The configuration example of the display system according to Embodiment 2 shown in FIG. 8 is obtained by adding an empty data deletion unit 104 to the configuration example of the display system shown in FIG. Other configurations are the same, and only the different parts are described with the same reference numerals.
 空データ削除部104は、分割部102により分割されたファイルから、空データを削除するものである。
 なお記録部103は、分割部102により複数に分割され且つ空データ削除部104により空データが削除されたファイルのデータを、分割パラメータと関連付けて記録する。
The empty data deleting unit 104 deletes empty data from the file divided by the dividing unit 102.
The recording unit 103 records the data of the file that has been divided into a plurality by the dividing unit 102 and from which the empty data is deleted by the empty data deleting unit 104 in association with the division parameter.
 例えば、圧延機11のロール111部分のシミュレーションにおいて、鋼材12が到達していない部分は張力等が発生していない部分であり、通常、0等の空データが記録されている。しかしながら、この空データは、3次元表示には不要である。そこで、この空データを削除することで、記録部103に記録される各ファイルのデータ量をさらに削減することができ、表示用データ生成装置2での処理の高速化に繋げることができる。 For example, in the simulation of the roll 111 portion of the rolling mill 11, the portion where the steel material 12 has not reached is a portion where no tension or the like is generated, and normally zero data such as 0 is recorded. However, this empty data is not necessary for three-dimensional display. Therefore, by deleting this empty data, the data amount of each file recorded in the recording unit 103 can be further reduced, and the processing in the display data generating apparatus 2 can be speeded up.
実施の形態3.
 実施の形態3では、アニメーション表示用のデータと詳細表示(断面表示)用のデータとを分けて記録する場合を示す。図9はこの発明の実施の形態3に係る表示システムの構成例を示す図である。この図9に示す実施の形態3に係る表示システムの構成例は、図1に示す表示システムの構成例に、内部データ削除部105を追加したものである。その他の構成は同様であり、同一の符号を付して異なる部分についてのみ説明を行う。
Embodiment 3 FIG.
The third embodiment shows a case where animation display data and detail display (cross-section display) data are recorded separately. FIG. 9 is a diagram showing a configuration example of a display system according to Embodiment 3 of the present invention. The configuration example of the display system according to Embodiment 3 shown in FIG. 9 is obtained by adding an internal data deletion unit 105 to the configuration example of the display system shown in FIG. Other configurations are the same, and only the different parts are described with the same reference numerals.
 内部データ削除部105は、分割部102により分割されたファイルから、内部データを削除するものである。ここで、内部データとは、アニメーションを表示する上で不要である物質及び機器の表面以外の内部に関するシミュレーションデータを指す。
 なお記録部103は、分割部102により複数のファイルに分割されたデータに加え、内部データ削除部105により内部データが削除されたファイルのデータも、分割パラメータと関連付けて別々に記録する。
The internal data deleting unit 105 deletes internal data from the file divided by the dividing unit 102. Here, the internal data refers to simulation data relating to the inside other than the material and the surface of the device which are not necessary for displaying the animation.
In addition to the data divided into a plurality of files by the dividing unit 102, the recording unit 103 separately records the data of the file from which the internal data is deleted by the internal data deleting unit 105 in association with the division parameter.
 物質及び機器の外観のみを表示するアニメーション表示では、当該物質の内部及び当該機器の内部のシミュレーションデータは不要である。そこで、この内部データを削除する。また、アニメーション表示用のデータと、その他の詳細表示(鋼材12及びロール111等の断面表示)用のデータとを分けて記録する。これにより、アニメーション表示用のデータ量をさらに削減することができ、表示用データ生成装置2での処理の高速化に繋げることができる。 In the animation display that displays only the appearance of the substance and device, the simulation data inside the substance and the device are not required. Therefore, this internal data is deleted. Moreover, the data for animation display and the data for other detailed display (section display of steel material 12 and roll 111 etc.) are recorded separately. As a result, the amount of data for animation display can be further reduced, and the processing in the display data generation device 2 can be speeded up.
 なお上記では、実施の形態1に係る表示システムに内部データ削除部105を追加した場合を示した。しかしながら、これに限るものではなく、実施の形態2に係る表示システムに内部データ削除部105を追加してもよく、同様の効果を得ることができる。 In the above description, the case where the internal data deletion unit 105 is added to the display system according to the first embodiment has been described. However, the present invention is not limited to this, and the internal data deletion unit 105 may be added to the display system according to Embodiment 2, and the same effect can be obtained.
実施の形態4.
 図10はこの発明の実施の形態4に係る表示システムの構成例を示す図である。この図10に示す実施の形態4に係る表示システムの構成例は、図1に示す実施の形態1に係る表示システムの構成例に、第2の分割部106を追加したものである。その他の構成は同様であり、同一の符号を付してその説明を省略する。
Embodiment 4 FIG.
FIG. 10 is a diagram showing a configuration example of a display system according to Embodiment 4 of the present invention. The configuration example of the display system according to Embodiment 4 shown in FIG. 10 is obtained by adding the second dividing unit 106 to the configuration example of the display system according to Embodiment 1 shown in FIG. Other configurations are the same, and the same reference numerals are given and description thereof is omitted.
 第2の分割部106は、分割部102により分割されたファイルを、分割ピッチ毎にさらに複数のファイルに分割するものである。
 なお記録部103は、分割部102により複数に分割され且つ第2の分割部106により分割ピッチ毎に分割されたファイルのデータを、分割パラメータと関連付けて記録する。
The second division unit 106 divides the file divided by the division unit 102 into a plurality of files for each division pitch.
The recording unit 103 records the data of the file divided into a plurality by the dividing unit 102 and divided by the second dividing unit 106 for each division pitch in association with the division parameter.
 本発明では、鋼材12及びロール111等の断面を表示することも可能としている。この場合、断面以外のデータの読み出しは不要である。そこで、分割ピッチ毎にファイルをさらに細分化する。これにより、記録部103に記録される1ファイル当たりのデータ量をさらに削減することができ、表示用データ生成装置2での処理の高速化に繋げることができる。
 なお、この分割ピッチ毎に分割したデータについては、分割部102にてシミュレーション開始からの時刻Δt毎に分割は行わない。すなわち、分割ピッチ毎に分割されたファイル内に、その地点に物質が存在する全ての時間のデータが記録される。また、断面表示を行う場合には、分割ピッチ毎に分割されたデータのうち所定のデータ(例えばロール111直下の7か所分のデータ)を読み出す。
In the present invention, it is also possible to display cross sections of the steel material 12, the roll 111, and the like. In this case, it is not necessary to read data other than the cross section. Therefore, the file is further subdivided for each division pitch. As a result, the amount of data per file recorded in the recording unit 103 can be further reduced, and the processing in the display data generating apparatus 2 can be speeded up.
Note that the data divided for each division pitch is not divided by the division unit 102 every time Δt from the start of simulation. That is, the data of all the time when the substance exists at the point is recorded in the file divided for each division pitch. In addition, when performing cross-sectional display, predetermined data (for example, data for seven locations immediately below the roll 111) is read out of the data divided for each division pitch.
 なお上記では、実施の形態1に係る表示システムに第2の分割部106を追加した場合を示した。しかしながら、これに限るものではなく、実施の形態2,3に係る表示システムに第2の分割部106を追加してもよい。 In the above description, the second dividing unit 106 is added to the display system according to the first embodiment. However, the present invention is not limited to this, and the second dividing unit 106 may be added to the display systems according to Embodiments 2 and 3.
 なお上記では、鋼材12(物質)を圧延する圧延機11(機器)を備えた圧延プラントに対するシミュレーションデータを用いる場合を例に説明を行ったが、これに限るものではない。例えば、空調設備(機器)と、当該空調設備から流出される温風又は冷風である空気(物質)に対するシミュレーションデータを用いて3次元表示を行う場合にも、本発明を適用可能である。 In the above description, the case of using simulation data for a rolling plant provided with a rolling mill 11 (equipment) for rolling the steel material 12 (substance) is described as an example, but the present invention is not limited to this. For example, the present invention can also be applied to a case where three-dimensional display is performed using simulation data for air conditioning equipment (equipment) and air (substance) that is hot air or cold air flowing out from the air conditioning equipment.
 なお、本願発明はその発明の範囲内において、実施の形態の任意の構成要素の変形、もしくは実施の形態の任意の構成要素の省略が可能である。 In the present invention, any component of the embodiment can be modified or any component of the embodiment can be omitted within the scope of the invention.
 この発明に係る表示システムは、汎用PCであっても、従来構成に対して処理遅延を抑えて3次元表示を行うことができ、取得データに対して1ファイル当たりのデータ量を削減するデータ処理装置と、データ処理装置により処理されたデータを用いて表示用データを生成する表示用データ生成装置と備えた表示システム等に用いるのに適している。 Even if the display system according to the present invention is a general-purpose PC, it is possible to perform three-dimensional display with reduced processing delay compared to the conventional configuration, and to reduce the amount of data per file for acquired data It is suitable for use in a display system equipped with a display data generation device that generates display data using data processed by the device and the data processing device.
 1 データ処理装置、2 表示用データ生成装置、11 圧延機、12 鋼材、51 受信装置、52 プロセッサ、53 メモリ、101 取得部、102 分割部、103 記録部、104 空データ削除部、105 内部データ削除部、106 第2の分割部、111 ワークロール、112 バックアップロール、201 指定受付け部、202 読み出し部、203 3次元動画データ生成部、204 表示用データ生成部。 1 data processing device, 2 display data generating device, 11 rolling mill, 12 steel, 51 receiving device, 52 processor, 53 memory, 101 acquiring unit, 102 dividing unit, 103 recording unit, 104 empty data deleting unit, 105 internal data Deletion unit, 106 second division unit, 111 work roll, 112 backup roll, 201 designation receiving unit, 202 reading unit, 203 three-dimensional moving image data generation unit, 204 display data generation unit.

Claims (13)

  1.  取得データに対して1ファイル当たりのデータ量を削減するデータ処理装置と、前記データ処理装置により処理されたデータを用いて表示用データを生成する表示用データ生成装置とを備え、
     前記データ処理装置は、
     機器により作用される物質のシミュレーションデータを取得する取得部と、
     前記取得部により取得されたシミュレーションデータを分割条件に従って複数のファイルに分割する分割部と、
     前記分割部により複数のファイルに分割されたデータを分割条件の対応する分割パラメータと関連付けて記録する記録部とを有し、
     前記表示用データ生成装置は、
     前記記録部から該当する分割パラメータに関連付けられたデータを読み出す読み出し部と、
     前記読み出し部により読み出されたデータから3次元動画データを生成する3次元動画データ生成部と、
     前記3次元動画データ生成部により生成された3次元動画データと、少なくとも前記機器の3次元データとを用いて、前記表示用データを生成する表示用データ生成部とを有する
     ことを特徴とする表示システム。
    A data processing device that reduces the amount of data per file with respect to acquired data, and a display data generation device that generates display data using data processed by the data processing device;
    The data processing device includes:
    An acquisition unit for acquiring simulation data of a substance acted on by the device;
    A division unit that divides the simulation data acquired by the acquisition unit into a plurality of files according to a division condition;
    A recording unit for recording the data divided into a plurality of files by the dividing unit in association with the division parameter corresponding to the division condition;
    The display data generation device includes:
    A reading unit for reading data associated with the corresponding division parameter from the recording unit;
    A 3D moving image data generating unit that generates 3D moving image data from the data read by the reading unit;
    A display data generation unit that generates the display data using the 3D video data generated by the 3D video data generation unit and at least the 3D data of the device; system.
  2.  前記分割条件は、時間に関する条件である
     ことを特徴とする請求項1記載の表示システム。
    The display system according to claim 1, wherein the division condition is a condition related to time.
  3.  前記分割条件は、前記機器が設置された空間に関する条件である
     ことを特徴とする請求項1記載の表示システム。
    The display system according to claim 1, wherein the division condition is a condition related to a space in which the device is installed.
  4.  前記分割条件は、時間に関する条件と前記機器が設置された空間に関する条件を組み合わせた条件である
     ことを特徴とする請求項1記載の表示システム。
    The display system according to claim 1, wherein the division condition is a combination of a condition related to time and a condition related to a space in which the device is installed.
  5.  前記取得部は、前記機器のうちの前記物質を作用させる箇所及び前記物質により作用される箇所のシミュレーションデータも取得する
     ことを特徴とする請求項1記載の表示システム。
    The display system according to claim 1, wherein the acquisition unit also acquires simulation data of a location where the substance acts on the device and a location where the substance acts.
  6.  前記機器の3次元データは、前記機器から前記物質を作用させる箇所及び前記物質により作用される箇所を除いて3次元化したデータである
     ことを特徴とする請求項1記載の表示システム。
    3. The display system according to claim 1, wherein the three-dimensional data of the device is data that is three-dimensionalized excluding a portion where the substance is applied from the device and a portion where the substance is applied.
  7.  前記表示用データ生成装置は、
     前記分割パラメータの指定を受付ける指定受付け部を有し、
     前記読み出し部は、前記記録部から、前記指定受付け部により受付けられた前記分割パラメータに関連付けられたデータを読み出す
     ことを特徴とする請求項1記載の表示システム。
    The display data generation device includes:
    A designation accepting unit for accepting designation of the division parameter;
    The display system according to claim 1, wherein the reading unit reads data associated with the division parameter received by the designation receiving unit from the recording unit.
  8.  前記データ処理装置は、
     前記分割部により分割されたファイルから、空データを削除する空データ削除部を備え、
     前記記録部は、前記分割部により複数に分割され且つ前記空データ削除部により空データが削除されたファイルのデータを、分割パラメータと関連付けて記録する
     ことを特徴とする請求項1記載の表示システム。
    The data processing device includes:
    An empty data deleting unit that deletes empty data from the file divided by the dividing unit,
    2. The display system according to claim 1, wherein the recording unit records the data of the file that has been divided into a plurality by the dividing unit and from which the empty data has been deleted by the empty data deleting unit in association with a division parameter. .
  9.  前記データ処理装置は、
     前記分割部により分割されたファイルから、表面以外の内部に関する内部データを削除する内部データ削除部を備え、
     前記記録部は、前記分割部により複数のファイルに分割されたデータに加え、前記内部データ削除部により内部データが削除されたファイルのデータも、分割パラメータと関連付けて別々に記録する
     ことを特徴とする請求項1記載の表示システム。
    The data processing device includes:
    An internal data deletion unit that deletes internal data related to the inside other than the surface from the file divided by the division unit,
    In addition to the data divided into a plurality of files by the dividing unit, the recording unit records the data of the file from which the internal data has been deleted by the internal data deleting unit separately in association with the division parameter. The display system according to claim 1.
  10.  前記データ処理装置は、
     前記分割部により分割されたファイルを、分割ピッチ毎にさらに複数のファイルに分割する第2の分割部を備え、
     前記記録部は、前記分割部により複数に分割され且つ前記第2の分割部により分割ピッチ毎に分割されたファイルのデータを、分割パラメータと関連付けて記録する
     ことを特徴とする請求項1記載の表示システム。
    The data processing device includes:
    A second division unit that divides the file divided by the division unit into a plurality of files for each division pitch;
    2. The recording unit according to claim 1, wherein the recording unit records data of a file divided into a plurality of divisions by the division unit and divided by the second division unit for each division pitch in association with a division parameter. Display system.
  11.  前記物質は、鋼材であり、
     前記機器は、前記鋼材を圧延する圧延機である
     ことを特徴とする請求項1記載の表示システム。
    The substance is a steel material,
    The display system according to claim 1, wherein the device is a rolling mill that rolls the steel material.
  12.  取得データに対して1ファイル当たりのデータ量を削減するデータ処理装置であり、
     機器により作用される物質のシミュレーションデータを取得する取得部と、
     前記取得部により取得されたシミュレーションデータを分割条件に従って複数のファイルに分割する分割部と、
     前記分割部により複数のファイルに分割されたデータを分割条件の対応する分割パラメータと関連付けて記録する記録部と
     を有することを特徴とするデータ処理装置。
    A data processing device that reduces the amount of data per file for acquired data,
    An acquisition unit for acquiring simulation data of a substance acted on by the device;
    A division unit that divides the simulation data acquired by the acquisition unit into a plurality of files according to a division condition;
    A data processing apparatus comprising: a recording unit that records data divided into a plurality of files by the division unit in association with a division parameter corresponding to a division condition.
  13.  取得データに対して1ファイル当たりのデータ量を削減するデータ処理装置により処理されたデータを用いて表示用データを生成する表示用データ生成装置であり、
     前記データ処理装置により、機器により作用される物質のシミュレーションデータが取得され、当該シミュレーションデータが分割条件に従って複数のファイルに分割され、分割条件の対応する分割パラメータと関連付けて記録された当該複数のファイルに分割されたデータから、該当する前記分割パラメータに関連付けられたデータを読み出す読み出し部と、
     前記読み出し部により読み出されたデータから3次元動画データを生成する3次元動画データ生成部と、
     前記3次元動画データ生成部により生成された3次元動画データと、少なくとも前記機器の3次元データとを用いて、前記表示用データを生成する表示用データ生成部と
     を有することを特徴とする表示用データ生成装置。
    A display data generation device that generates display data using data processed by a data processing device that reduces the amount of data per file with respect to acquired data;
    The data processing apparatus acquires simulation data of a substance that is acted on by the device, the simulation data is divided into a plurality of files according to the division condition, and the plurality of files recorded in association with the division parameter corresponding to the division condition A reading unit that reads data associated with the corresponding division parameter from the data divided into
    A 3D moving image data generating unit that generates 3D moving image data from the data read by the reading unit;
    A display data generation unit that generates the display data using the three-dimensional video data generated by the three-dimensional video data generation unit and at least the three-dimensional data of the device. Data generator.
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