WO2016196425A1 - Système suspendu d'échantillonnage et de surveillance de fluide - Google Patents

Système suspendu d'échantillonnage et de surveillance de fluide Download PDF

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Publication number
WO2016196425A1
WO2016196425A1 PCT/US2016/034951 US2016034951W WO2016196425A1 WO 2016196425 A1 WO2016196425 A1 WO 2016196425A1 US 2016034951 W US2016034951 W US 2016034951W WO 2016196425 A1 WO2016196425 A1 WO 2016196425A1
Authority
WO
WIPO (PCT)
Prior art keywords
fluid
tec
wellbore
bop
suspended
Prior art date
Application number
PCT/US2016/034951
Other languages
English (en)
Other versions
WO2016196425A4 (fr
Inventor
Michael SIEFERT
Original Assignee
Gas Sensing Technology Corp.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gas Sensing Technology Corp. filed Critical Gas Sensing Technology Corp.
Priority to US15/578,616 priority Critical patent/US10851648B2/en
Publication of WO2016196425A1 publication Critical patent/WO2016196425A1/fr
Publication of WO2016196425A4 publication Critical patent/WO2016196425A4/fr
Priority to AU2017101620A priority patent/AU2017101620A4/en
Priority to US17/100,561 priority patent/US11280189B2/en

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B49/00—Testing the nature of borehole walls; Formation testing; Methods or apparatus for obtaining samples of soil or well fluids, specially adapted to earth drilling or wells
    • E21B49/08—Obtaining fluid samples or testing fluids, in boreholes or wells
    • E21B49/081—Obtaining fluid samples or testing fluids, in boreholes or wells with down-hole means for trapping a fluid sample
    • E21B49/082—Wire-line fluid samplers
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B33/00—Sealing or packing boreholes or wells
    • E21B33/02—Surface sealing or packing
    • E21B33/03—Well heads; Setting-up thereof
    • E21B33/068—Well heads; Setting-up thereof having provision for introducing objects or fluids into, or removing objects from, wells
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00—Survey of boreholes or wells
    • E21B47/06—Measuring temperature or pressure
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00—Survey of boreholes or wells
    • E21B47/06—Measuring temperature or pressure
    • E21B47/07—Temperature
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00—Survey of boreholes or wells
    • E21B47/12—Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B49/00—Testing the nature of borehole walls; Formation testing; Methods or apparatus for obtaining samples of soil or well fluids, specially adapted to earth drilling or wells
    • E21B49/08—Obtaining fluid samples or testing fluids, in boreholes or wells
    • E21B49/081—Obtaining fluid samples or testing fluids, in boreholes or wells with down-hole means for trapping a fluid sample
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B49/00—Testing the nature of borehole walls; Formation testing; Methods or apparatus for obtaining samples of soil or well fluids, specially adapted to earth drilling or wells
    • E21B49/08—Obtaining fluid samples or testing fluids, in boreholes or wells
    • E21B49/084—Obtaining fluid samples or testing fluids, in boreholes or wells with means for conveying samples through pipe to surface
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B33/00—Sealing or packing boreholes or wells
    • E21B33/02—Surface sealing or packing
    • E21B33/03—Well heads; Setting-up thereof
    • E21B33/06—Blow-out preventers, i.e. apparatus closing around a drill pipe, e.g. annular blow-out preventers
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B34/00—Valve arrangements for boreholes or wells
    • E21B34/02—Valve arrangements for boreholes or wells in well heads
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B49/00—Testing the nature of borehole walls; Formation testing; Methods or apparatus for obtaining samples of soil or well fluids, specially adapted to earth drilling or wells
    • E21B49/08—Obtaining fluid samples or testing fluids, in boreholes or wells
    • E21B49/087—Well testing, e.g. testing for reservoir productivity or formation parameters
    • E21B49/0875—Well testing, e.g. testing for reservoir productivity or formation parameters determining specific fluid parameters

Definitions

  • the disclosure relates to an apparatus, system and method for suspending and retrieving sensors in a borehole as well as to extract fluid samples from the borehole.
  • groundwater levels decline in the area surrounding the well. If multiple gas fields are adjacent to each other, the impact of water extraction on groundwater levels from each well may overlap. In these situations, a cumulative approach may be necessary for the assessment and management of groundwater level impacts.
  • coal seam gas production involves pumping large quantities of groundwater from coal formations to reduce the water pressure in the coal seams, releasing the gas that is attached to the coal.
  • coal seam gas is produced from the Walloon Coal Measures of the Surat Basin and the Bandanna Formation of the Bowen Basin. These coal-bearing formations consist of many thin coal seams separated by low permeability rock. The coal seams collectively comprise a small proportion of the total thickness of the coal bearing formations.
  • the Walloon Coal Measures are a geologic layer of the Great Artesian Basin, which comprises layers of lower permeability rocks alternating with aquifers of high economic importance.
  • the Great Artesian Basin also feeds springs of high ecological and cultural importance.
  • the water from surrounding aquifers may flow into the coal formations.
  • the degree of interconnection among coal bearing formations and surrounding aquifers in part determines the extent to which water extraction from the coal seams affects water levels in bores in surrounding aquifers.
  • the water pressure in a coal formation is reduced, such as by removal of water from the coal formation, the coal formation is not dewatered, but remains saturated due to flow from the interconnected aquifer.
  • a reduction in water pressure in a confined aquifer will manifest as a decline in the water level in a bore that taps the aquifer.
  • Water in the aquifers may be contaminated by ingress of water to the aquifer from coal formations.
  • tubing-deployed aquifer water level monitoring systems may be significant relative to the value of the aquifer and/or the coal formation.
  • a workover rig is required to install and retrieve a tubing-deployed aquifer level monitoring system, adding significant operational expenditure.
  • Conventional fluid sampling may be conducted by first bailing or swabbing out the contents of the monitoring boreholes using a wireline unit or swabbing unit respectively. Water from the surrounding the aquifer enters the bailed or swabbed out borehole. A water sampler on wireline is then lowered into the monitoring borehole to capture a sample of fluid.
  • low- flow-rate bladder pumping systems are lowered and installed in the monitoring boreholes to extract fluid from the aquifers. Operation of low-flow-rate bladder pumps is traditionally limited to depths above 1000 ft.
  • submersible rotary or reciprocating pumps can be used in place of low-flow-rate bladder pumps for use at greater depths, submersible rotary or reciprocating pumps may be prohibitively expensive.
  • all pumps are prone to periodic failure, necessitating retrieval and replacement, for instance, by using workover rigs.
  • the present disclosure is directed to a suspended fluid sampling and monitoring system.
  • the suspended fluid sampling and monitoring system includes a BOP, the BOP attached to a wellhead.
  • the BOP is positioned above a wellbore.
  • the suspended fluid sampling and monitoring system further includes a TEC, the TEC connected to a sensor package.
  • the TEC and sensor package extend through the BOP into the wellbore.
  • the suspended fluid sampling and monitoring system also includes a fluid sample line, the fluid sample line extending through the BOP into the wellbore.
  • the suspended fluid sampling and monitoring system also includes a fluid sample intake and filtration device, the fluid sample intake and filtration device mechanically coupled to the fluid sample line within the wellbore.
  • the suspended fluid monitoring and sampling system includes a BOP, where the BOP is attached to a wellhead, and the BOP is positioned above a wellbore.
  • the suspended fluid sampling and monitoring system also includes a TEC, the TEC connected to a sensor package. The TEC extends through the BOP into the wellbore. The TEC has a free end located outside the wellbore.
  • the suspended fluid sampling and monitoring system further includes a fluid sample line, the fluid sample line extending through the BOP into the wellbore.
  • the fluid sample line has a free end located outside the wellbore.
  • the fluid sample line terminates in a fluid sample intake and filtration device.
  • the suspended fluid sampling and monitoring system includes an HWO, the HWO mechanically connected to the fluid sample line, and a EWO, the EWO mechanically connecting the TEC to a surface electrical cable.
  • HWO the HWO mechanically connected to the fluid sample line
  • EWO the EWO mechanically connecting the TEC to a surface electrical cable.
  • Yet another embodiment of the present disclosure is directed to a method.
  • the method includes providing a fluid sample line, the fluid sample line passing through a first port in a wellbore adapter spool and into a wellbore.
  • the wellbore contains fluid.
  • the wellbore adapter spool is in fluid communication with the wellbore.
  • the method also includes providing a TEC, where the TEC passes through a second port in the wellbore adapter spool and into the wellbore.
  • the method includes providing a BCM, where the BCM is connected to a blowdown port in the wellbore adapter spool.
  • the method also includes providing a BOM, where the BOM is connected to a bleedoff port in the wellhead adapter spool.
  • the method includes calibrating by blowing down the fluid from an initial fluid height to a fluid height after calibration and allowing the fluid to return to an initial fluid height.
  • the method also includes initially blowing down the fluid from the initial fluid height after the calibration step to a second fluid height after purge using a first gas cap pressure.
  • the method includes allowing fluid to enter the wellbore from an aquifer to reach the initial fluid height and blowing down the fluid from the initial fluid height to a fluid height after recovery using a second gas cap pressure.
  • FIG.1 depicts a suspended fluid sampling and monitoring system consistent with at least one embodiment of the present disclosure.
  • FIG. 2 depicts a cross-section of an electrical wellhead outlet consistent with at least one embodiment of the present disclosure.
  • FIG. 3A depicts a wellhead adapter spool consistent with at least one embodiment of the present disclosure.
  • FIG. 3B depicts a cross-section of the wellhead adapter spool of FIG. 3A.
  • FIG. 4 depicts a hydraulic wellhead outlet consistent with at least one embodiment of the present disclosure.
  • FIG. 5A depicts a downhole fluid sample intake clamp consistent with at least one embodiment of the present disclosure.
  • FIG. 5B depicts a cross-section of the downhole fluid sample intake and filtration device of FIG. 5A.
  • FIG. 5C depicts a cross-section of the downhole fluid sample intake and filtration device of FIG. 5A.
  • FIG. 6A depicts a downhole multi-line clamp consistent with at least one embodiment of the present disclosure.
  • FIG. 6B is a cross-section of the downhole multi-line clamp of FIG. 6A.
  • FIG. 6C is a cross-section of the downhole multi-line clamp of FIG. 6A.
  • FIG. 7A depicts a cross-sectional view of a multi-line blow out preventer consistent with at least one embodiment of the present disclosure.
  • FIGs. 7B1 - 7B3 depict ram components consistent with at least one embodiment of the present disclosure.
  • FIG. 8 depicts a tubing encapsulated cable consistent with at least one embodiment of the present disclosure.
  • FIG. 9 depicts a cross-section of a bottom hole assembly toolstring consistent with at least one embodiment of the present disclosure.
  • FIGs. 10A - 10C depict a BOP multi-line clamp consistent with at least one embodiment of the present disclosure.
  • FIG. 1 1 depicts a blowdown pressure manifold consistent with at least one embodiment of the present disclosure.
  • FIG. 12 depicts a bleed off manifold consistent with at least one embodiment of the present disclosure.
  • FIG. 13 depicts a top portion of suspended fluid sampling and monitoring system consistent with at least one embodiment of the present disclosure.
  • FIG. 14 depicts a top portion of suspended fluid sampling and monitoring system consistent with at least one embodiment of the present disclosure.
  • FIG. 15 depicts a top portion of suspended fluid sampling and monitoring system consistent with at least one embodiment of the present disclosure.
  • FIG. 16 depicts a top portion of suspended fluid sampling and monitoring system consistent with at least one embodiment of the present disclosure.
  • FIGs. 17A - 17D depict a water sampling method consistent with at least one embodiment of the present disclosure.
  • FIG. 18 depicts a top portion of suspended fluid sampling and monitoring system consistent with at least one embodiment of the present disclosure.
  • FIG. 19 depicts a top portion of suspended fluid sampling and monitoring system consistent with at least one embodiment of the present disclosure.
  • FIG. 20 depicts a top portion of suspended fluid sampling and monitoring system consistent with at least one embodiment of the present disclosure.
  • FIG. 1 depicts an embodiment of suspended fluid sampling and monitoring system 25.
  • suspended fluid sampling and monitoring system 25 are single-zone suspended fluid sampling and monitoring systems.
  • suspended fluid sampling and monitoring system 25 may be deployed and retrieved without a drilling or workover rig.
  • the downhole portion of suspended fluid sampling and monitoring system 25 is positioned in borehole 1.
  • wellhead 12 and blow out preventer (BOP) 11 may be used for equipment suspension and well control within borehole 1.
  • BOP 11 may be attached to wellhead 12; BOP 11 may be positioned above borehole 1.
  • borehole 1 may include fluid 24 within borehole 1 and head space 23 above fluid 24. Fluid 24 may include water.
  • bottom end 13a of tubing encapsulated cable (TEC) 13 is connected to sensor package 16 mounted in bottom hole assembly (BHA) toolstring 17.
  • Sensor package 16 may measure conditions within borehole 1 , including, but not limited to, pressure and temperature. In certain embodiments, temperature measurements made by sensor package 16 may be used to compensate pressure measurements. In some embodiments, sensor package 16 may measure, in addition to temperature and pressure, for instance, fluid conductivity and pH.
  • TEC 13 and sensor package 16 may extend through BOP 11 and into wellbore 1.
  • Electrical power may be transmitted to sensor package 16 by a surface telemetry unit 3 via a surface electrical cable 4 and TEC 13.
  • Surface electrical cable 4 may be electrically coupled to surface end 13b of TEC 13.
  • surface end 13b of TEC 13 may be spooled on TEC reel 5 into junction box 6.
  • FIG. 1 depicts TEC reel 5 mechanically attached to TEC spooling unit 8.
  • TEC spooling unit 8 may be used to deploy BHA toolstring 17. After BHA toolstring 17 has reached a predetermined depth, TEC reel 5 may be detached from TEC spooling unit 8, allowing TEC spooling unit 8 to be removed.
  • Surface telemetry unit 3 may process, store and/or transmit data measurements via shared or dedicated telecommunications equipment (not shown) to receiving telecommunications equipment. Receiving telecommunications equipment may be located at wellsite or away from the wellsite.
  • fluid sample line 14 may extend from hydraulic tube reel 7. Hydraulic tube reel 7 may be positioned within tube spooling unit 9. Fluid sample line 14 is adapted to transport fluid samples from fluid 24 within borehole 1 to surface 2. In certain embodiments, fluid sample line 14 may extend through BOP 11 and into wellbore 1. Fluid sample line 14 may terminate within borehole 1 at and be mechanically connected to fluid sample intake and filtration device 18 within wellbore 1. Fluid sample intake and filtration device 18 is adapted to retrieve fluid samples from fluid 24 within borehole 1. In some embodiments, fluid sample volumes may be between 1 and 10 L, between 2 and 7 L, or around 5 L.
  • fluid intake and filtration device 18 may be positioned within close proximity to perforations extending into geological formation 15, such as an aquifer, situated below surface 2. In certain embodiments, fluid intake and filtration device 18 may be at depths less than 1000m within borehole 1. The fluid samples may be transported to surface 2 through fluid sample line 14. In certain embodiments, fluid sample line 14 may be deployed within borehole 1 alongside TEC 13. In certain embodiments, TEC 13 and fluid sample line 14 may be suspended by sheave 10 located between hydraulic tube reel 7 and TEC reel 5 and BOP clamp housing 21. [0048] In the embodiment depicted in FIG. 1 , fluid sample line 14 is terminated within fluid sample intake and filtration device 18 positioned above BHA toolstring 17.
  • Fluid sample intake and filtration device 18 may include a separate passageway for TEC 13. Fluid sample line 14 may be clamped to TEC 13 at intervals with multi-line clamps 19. The weight of the negatively buoyant BHA toolstring 17, TEC 13 and fluid sampling line 14 within borehole 1 may be fully supported by BOP clamp housing 21 , as described hereinbelow.
  • TEC 13, fluid sample line 14, and sensor package 16 may be suspended from BOP 11. In other embodiments, fluid sample line 14 is suspended from BOP 11. In yet other embodiments, such as where BOP 11 is omitted, none of TEC 13, fluid sample line 14 or sensor package 16 are suspended from BOP 11.
  • fluid sample line 14 may be attached to BHA toolstring 17 as described with respect to TEC 13, with fluid 24 entering fluid sample line 14 via fluid entry ports 107 (shown in FIG. 9) in BHA toolstring 17.
  • EWO 30 may be mounted on wellhead adapter spool 40 (shown in FIGs. 3A, 3B) or on a frame clamped to BOP 11.
  • TEC 13 extends up borehole 1 from BHA 17, exiting BOP clamp housing 21.
  • TEC 13 may be cut at TEC reel 5.
  • Free end 31a of TEC 13 may be connected through one of four ports 41 (for instance, a first port) in wellhead adapter spool 40, as shown in FIGs, 3A, 3B, and, as shown in FIG. 2, passed through feedthrough assembly 31 in EWO 30.
  • Free end 31a of TEC 13 may be crimped onto TEC electrical connector 34 within EWO 30.
  • Surface electrical cable 4 may be routed through packing gland 32, with the wires of surface electrical cable 4 terminated in terminal block 33 mounted on rail 35 attached to TEC electrical connector 34.
  • FIG. 3A depicts wellhead adapter spool 40.
  • Wellhead adapter spool 40 may be mechanically coupled to BOP clamp housing 21 or between BOP 11 and wellhead 12.
  • Wellhead adapter spool 40 may be used in certain embodiments to attach EWO 30, hydraulic wellhead outlet (HWO) 50 (depicted in FIG. 4), blowdown control manifold (BCM) 120 (depicted in FIG. 1 1 ) and bleed off manifold (BOM) 130 (depicted in Figure 12) to BOP 11.
  • HWO hydraulic wellhead outlet
  • BCM blowdown control manifold
  • BOM bleed off manifold
  • FIG. 4 depicts HWO 50.
  • HWO 50 may be mounted on wellhead adapter spool 40 or on a frame clamped to BOP 11. Fluid sample line 14 may be terminated at surface 2 through HWO 50. Fluid sample line 14 may be mechanically connected to HWO 50. Fluid sample line 14 may extend up borehole 1 from sample intake and filtration device 18 and exit BOP clamp housing 21. Fluid sample line 14 may be cut at hydraulic tube reel 7, with the free end of fluid sample line 14 routed through one of four ports 41 (for instance, a second port) in wellhead adapter spool 40 and terminated through the pressure blocked feedthrough assembly 51 in HWO 50.
  • HWO 50 may also include feedthrough connector 52. Feedthrough connector 52 mechanically couples pressure blocked feedthrough assembly 51 to pressure and sample release valve 53. In the embodiment shown in FIG. 4, pressure and sample release valve 53 is mechanically coupled to quick connect fitting 54. Quick connect fitting 54 may be used to couple to, for instance, a hose.
  • FIG. 13 depicts upper section 27 of suspended fluid sampling and monitoring system 25.
  • bullplug 22 is mounted on top of wellhead adapter spool 40.
  • HWO 50 and EWO 30 are coupled to ports 41 of wellhead adapter spool 40.
  • Wellhead adapter spool 40 is mechanically coupled to BOP clamp housing 21.
  • Fluid sample line 14 and TEC 13 extend longitudinally along the interior of BOP clamp housing 21
  • EWO 30 is mounted in bullplug port 152 incorporated in bullplug 22 mounted on BOP clamp housing 21.
  • HWO 50 terminates in wellhead adapter spool 40 positioned between BOP clamp housing 21 and bullplug 22.
  • the positions of EWO 30 and HWO 50 may be reversed, with EWO 30 terminated in wellhead adapter spool 40 and HWO 50 mounted in bullplug port 152.
  • EWO 30 is mounted on bracket 151.
  • Bracket 151 may be affixed to BOP 11 , including for instance, by welding, clamping, braizing, or otherwise attaching.
  • TEC 13 may exit EWO 30 and may sealedly enter bullplug port 152, such as through a compression fitting.
  • HWO 50 may be terminated into wellhead adapter spool 40 positioned between BOP clamp housing 21 and bullplug 22.
  • the position of EWO 30 and HWO 50 are reversed, with HWO 50 mounted on bracket 151 and EWO 30 terminated into wellhead adapter spool 40.
  • bracket 151 can be affixed to BOP clamp housing 21 , wellhead adaptor spool 40, or bullplug 22.
  • both EWO 30 and HWO 50 are mounted on single bracket 151 or individual brackets 151 that are affixed to BOP 11 , BOP clamp housing 21 , wellhead adaptor spool 40, bullplug 22 or any combination thereof.
  • EWO 30 is mounted on bracket 151 that is affixed to BOP 11 , with TEC 13 sealed in one of ports 41 of wellhead adapter spool 40 using a fitting, such as a compression fitting.
  • TEC 13 may be terminated into EWO 30, with HWO 50 terminated into wellhead adapter spool 40 positioned between BOP clamp housing 21 and bullplug 22.
  • the position of the EWO 30 and HWO 50 in FIG. 16 are reversed, with HWO 50 mounted on bracket 151 and EWO 30 terminated into wellhead adapter spool 40.
  • EWO 30 and HWO 50 may be designed to provide well pressure control after BHA toolstring 17 has been deployed on TEC 13 in borehole 1.
  • suspended fluid sampling and monitoring system 25 may omit one or more of sensor package 16, TEC 13, multiline clamps 19, TEC reel 5, TEC spooling unit 8, EWO 30 (for example, in embodiments where TEC reel 5 is removed), surface electrical cable 4, and surface telemetry unit 3.
  • BOP clamp housing 21 may be positioned below BOP 11.
  • BOP clamp housing 21 is connected directly to wellhead 12, by, for example, a flange-type connection.
  • BOP clamp housing 21 may include clamp housing connection 68, which in some embodiments may include a quick union connection.
  • BOP connection 67 may be adapted to mate with clamp housing connection 68 to form complete connection 69, as shown in FIG. 20, as described further hereinbelow.
  • BOP 11 may be removed after installation of suspended fluid sampling and monitoring system 25.
  • FIGs. 5A, 5B & 5C depict a non-limiting embodiment of fluid sample intake and filtration device 18.
  • Fluid sample intake and filtration device 18 includes fluid intake hydraulic conduit 61 through which fluid sample line 14 is terminated. Fluid sample intake and filtration device 18 further includes electrical conduit 62 through which TEC 13 is passed. The wall of fluid intake hydraulic conduit 61 has perforations 63. In certain embodiments, perforations 63 may be sized to function as a filtration system to restrict solids entry to fluid sample line 14. Fluid sample intake and filtration device 18 may include fluid intake split bodies 64 and 65. In certain embodiments, fluid intake split bodies 64 and 65 may be clamped around fluid sample line 14 and TEC 13. Screws, such as cap screws (not shown) may be inserted through fluid intake split body 64 and screwed into threaded holes 66 in fluid intake split body 65 to retain fluid intake split bodies 64 and 65 in position.
  • FIGs. 6A, 6B & 6C depict a non-limiting embodiment of multi-line clamp 19.
  • Multi-line clamp 19 includes clamp hydraulic conduit 71 through which fluid sample line 14 passes, and clamp electrical conduit 72 through which TEC 13 passes.
  • Multi-line clamp 19 may include clamp split bodies 73 and 74.
  • clamp split bodies 73 and 74 may be clamped around fluid sample line 14 and TEC 13. Screws, such as cap screws (not shown) may be inserted through clamp split body 73 and screwed into threaded holes 75 in clamp split body 74 to retain clamp split bodies 73 and 74 in position.
  • FIG. 7A depicts a non-limiting embodiment of BOP 11.
  • BOP 11 may include BOP body 81 , BOP caps 82, BOP screws 83 and BOP rams 84.
  • BOP caps 82 are affixed to BOP body 81 , such as by threading BOP caps 82 onto BOP body 81.
  • BOP screws 83 may be threaded into BOP caps 82;
  • BOP screws 83 may be adapted to compress BOP ram 84.
  • BOP rams 84 may include ram plate 85 and ram rubber 86.
  • Ram plate 85 includes ram plate protrusion 85a.
  • Ram rubber 86 may include ram rubber receiver 85b.
  • Ram rubber receiver 85b may be adapted to receive ram plate protrusion 85a.
  • Ram rubber 86 may be moulded with center conduit 86a to encompass fluid sample line 14 and TEC 13. During deployment of the BHA toolstring 17 on TEC 13 into borehole 1, BOP rams 84 are fully retracted.
  • BOP screws 83 may be actuated manually (using screw handles not shown) or hydraulically. The consequential rotation of BOP screws 83 causes inward motion of BOP ram plates 85, compressing BOP ram rubbers 86 around the fluid sample line 14 and TEC 13 to create a seal.
  • FIG. 8 depicts a non-limiting embodiment of TEC 13.
  • TEC 13 may include core conductor 91 , core insulator 92, filler 93 and outer metal tube 94.
  • Core conductor 91 may include one or more wires adapted to transmit data and/or power.
  • Core conductor wires may be constructed of a conductor, such as copper.
  • Core insulator 92 circumferentially surrounds core conductor 91 and may be formed of an electrically-insulating material.
  • Core insulator 92 may be circumferentially surrounded by outer metal tube 94.
  • Outer metal tube 94 may provide mechanical strength to support the combined weight of the BHA toolstring 17 and weight of the TEC 13 in borehole 1 , withstand borehole pressure and provide a polished surface for a compression fitting.
  • Outer metal tube 94 may be composed of steel, for instance, stainless steel.
  • filler 93 may be positioned between outer metal tube 94 and core insulator 92.
  • Filler 93 may be constructed of a polymer, including, but not limited to polypropylene. Other configurations, incorporating multiple separate insulated conductors, each using solid or stranded wire, of varying size, and without a filler material, are contemplated by this disclosure.
  • FIG. 9 depicts a non-limiting embodiment of BHA tool string 17.
  • BHA toolstring 17 may include sliding fishing neck 101 , clamp housing 102, downhole sensor package 103, downhole wire clamp 104, sensor housing 105, and bullnose 106.
  • sensor housing 105 may include one or more fluid entry ports 107 adapted to allow fluid 24 to pass therethrough.
  • BHA toolstring 17 may be assembled as described hereinbelow.
  • FIGs. 10A - 10C depict a non-limiting embodiment of BOP multi-line clamp 20.
  • BOP multi-line clamp 20 may include BOP multi-line clamp split bodies 111 and 112, with a single TEC/fluid sample line conduit 113 therein. Cap screws may be inserted through split body 111 and screwed into threaded holes in split body 112 to a predetermined torque.
  • the BOP multi-line split bodies 111 and 112 incorporate separate conduits for the TEC 13 and fluid sample line 14.
  • installation of suspended fluid sampling and monitoring system 25 may include bleeding off pressure from wellhead 12 through a wing valve (not shown) on the wellhead 12.
  • BOP 11 and in some embodiments wellhead adapter spool 40, is assembled onto wellhead 12.
  • TEC spooling unit 8 and tube spooling unit 9 for TEC reel 5 and hydraulic tube reel 7, respectively, are positioned at surface 2 near borehole 1.
  • TEC 13 and fluid sampling line 14 from TEC reel 5 and hydraulic tube reel 7, respectively, may be fed through sheave 10 suspended above BOP 11.
  • BHA toolstring 17 may be assembled by sliding fishing neck 101 and clamp housing 102 over TEC 13 before connecting downhole sensor package 103 onto TEC 13.
  • Downhole wire clamp 104 may be mechanically coupled to TEC 13.
  • Clamp housing 102 may be slid over downhole wire clamp 104 and screwed into sliding fishing neck 101.
  • Sensor housing 105 may be slipped over downhole sensor package 103 and screwed into clamp housing 102, before making up bullnose 106 to sensor housing 105.
  • Fluid sample intake and filtration device split bodies 64 and 65 may be placed around TEC 13 above BHA toolstring 17, with cap screws inserted through split body 64 and screwed into the threaded holes 66 in split body 65. Fluid sampling line 14 may be terminated into fluid intake hydraulic conduit 61 and secured. As BHA toolstring 17 is lowered into borehole 1, multi-line clamps 19 may be installed at intervals, for example, approximately every 30ft, around both TEC 13 and fluid sampling line 14. Multi-line clamps 19 may act to dissipate some of the weight of the BHA toolstring 17 and TEC 13 into fluid sample line 14.
  • BOP multi-line clamp 20 may be lowered to rest on a bowl profile machined into the internal face of BOP clamp housing 21 affixed to BOP 11.
  • BOP ram rubbers 86 may be compressed onto TEC 13 and fluid sample line 14, and surface telemetry unit 3 may be connected to TEC reel 5 using surface electrical cable 4.
  • installation of suspended fluid sampling and monitoring system 25 may include bleeding off pressure from wellhead 12 through a wing valve (not shown) on the wellhead 12.
  • BOP 11 and in some embodiments wellhead adapter spool 40, is assembled onto wellhead 12.
  • TEC spooling unit 8 and tube spooling unit 9 for TEC reel 5 and hydraulic tube reel 7, respectively, are positioned at surface 2 near borehole 1.
  • TEC 13 and fluid sampling line 14 from TEC reel 5 and hydraulic tube reel 7, respectively, may be fed through sheave 10 suspended above BOP 11.
  • BHA toolstring 17 may be assembled by sliding fishing neck 101 and clamp housing 102 over TEC 13 before connecting downhole sensor package 103 onto TEC 13.
  • Downhole wire clamp 104 may be mechanically coupled to TEC 13.
  • Clamp housing 102 may be slid over downhole wire clamp 104 and screwed into sliding fishing neck 101.
  • Sensor housing 105 may be slipped over downhole sensor package 103 and screwed into clamp housing 102, before making up bullnose 106 to sensor housing 105.
  • Fluid sample intake and filtration device split bodies 64 and 65 may be placed around TEC 13 above BHA toolstring 17, with cap screws inserted through split body 64 and screwed into the threaded holes 66 in split body 65. Fluid sampling line 14 may be terminated into fluid intake hydraulic conduit 61 and secured. As BHA toolstring 17 is lowered into borehole 1, multi-line clamps 19 may be installed at intervals, for example, approximately every 30ft, around both TEC 13 and fluid sampling line 14. Multi-line clamps 19 may act to dissipate some of the weight of the BHA toolstring 17 and TEC 13 into fluid sample line 14.
  • BHA toolstring 17 has been lowered to a target depth, TEC 13 and fluid sampling line 14 may be inserted into BOP multi-line clamp 20.
  • BOP multi-line clamp 20 may be lowered to rest on a bowl profile machined into the internal face of BOP clamp housing 21 affixed to BOP 11.
  • BOP ram rubbers 86 may be compressed onto TEC 13 and fluid sample line 14.
  • TEC 13 and fluid sample line 14 may be cut at TEC reel 5 and hydraulic tube reel 7, respectively, and routed through the bore of wellhead adapter spool 40, which is assembled on to the top of BOP clamp housing 21.
  • TEC 13 connected to BHA toolstring 17 may be routed through ported bullplug 22 that is assembled onto the top of wellhead adapter spool 40, with TEC 13 terminated inside EWO 30 that is screwed into the threaded port in bullplug 22.
  • Fluid sample line 14 extended through borehole 1 may be terminated into HWO 50 that is screwed into one of the four ports 41 in wellhead adapter spool 40.
  • Surface telemetry unit 3 may be connected to EWO 30 using surface electrical cable 4.
  • BOP 11 may be removed after installation of suspended fluid sampling and monitoring system 25.
  • BOP clamp housing 21 is attached to wellhead 12; BOP 11 may then be attached to BOP clamp housing 21, wherein BOP connection 67 mates with clamp housing connection 68.
  • BHA toolstring 17, TEC 13 and/or fluid sample line 14 may be run through the BOP 11 , along with, in certain embodiments, multi-line clamps 19.
  • BOP connection 67 may be disconnected from clamp housing connection 68 so that BOP 11 is removed, such as through lifting using a suitable lifting device, for example, a crane.
  • BOP multi-line clamp 20 may be affixed around TEC 13 and/orfluid sample line 14, as shown in FIG. 19.
  • TEC 13 and/orfluid sample line 14 may be lowered to seat BOP multi-line clamp 20 onto seat 70 in BOP clamp housing 21, as shown in FIG. 18.
  • TEC 13 and/or fluid sample line 14 may be cut above the BOP multi-line clamp 20, thereby allowing BOP 11 to be removed.
  • the ends of TEC 13 and/orfluid sample line 14 may be fed through ports 41 in wellhead adapter spool 40, which may include a connection to allow connection to BOP clamp housing 21 , forming complete connection 69.
  • TEC 13 may be terminated into EWO 30 and fluid sample line 14 may be terminated into HWO 50, as shown in Figure 20.
  • a water sampling method may be used to extract volume V s of fluid 24 from an aquifer not initially present, i.e., new water from the aquifer, in borehole 1 from geological formation 15 and displace volume V s of fluid 24 to surface 2.
  • the water sampling method includes:
  • Calibration blowdown step - determine the volume of fluid injected into geological formation 15 per unit volume of borehole fluid displaced through fluid sample line 14;
  • Fluid level build-up step - allow fluid from the aquifer to enter borehole 1 ; during the fluid level build-up period, the fluid level is allowed to rise to its original level through discharge of fluid from geological formation 15 under available pore pressure; [0081] 4.
  • Main blowdown step - recover sample of fluid 24 from borehole 1, i.e., fluid newly entering borehole 1 from the aquifer.
  • downhole pressure may be determined, for instance, by surface telemetry unit 3.
  • the water sampling method may use blowdown control manifold (BCM) 120.
  • BCM 120 as shown in FIG. 1 1 , is connected to port 41 (designated a blowdown port) on wellhead adapter spool 40.
  • FIG. 1 1 depicts one embodiment of BCM 120 wherein BCM 120 is connected to gas source 123.
  • Gas source 123 may contain, for instance, nitrogen or air.
  • a gas cylinder, an air compressor, nitrogen tank, or nitrogen generation unit may be connected to BCM 120 as gas source 123.
  • BCM 120 may include control valve 121 attached to isolation valve 122. Isolation valve 122 may be connected to gas source 123 via BCM hose 124.
  • EWO 30 and HWO 50 are connected to other ports 41 in wellhead adapter spool 40.
  • Bullplug 22 may be fitted to the top of BOP clamp housing 21.
  • a pressure gauge may be connected to another port 41 in wellhead adapter spool 40 to monitor wellhead pressure.
  • the pressure gauge may be part of bleed off manifold (BOM) 130 as shown in FIG. 12.
  • BOM 130 is connected to the port 41 on wellhead adapter spool 40 (designated a bleed off port), and incudes pressure gauge 131 to monitor gas cap pressure.
  • BOM 130 may include BOM valve 132, which in some embodiments, may be a needle valve.
  • Calibration Blowdown Step When pressure is applied to borehole 1, only a portion of the displaced volume of fluid 24 will emerge from borehole 1 at surface 2, such as through HWO 50. The remainder of displaced volume of fluid 24 volume will be injected into geological formation 15. In the initial calibration blowdown step, the gas cap pressure needed to displace a volume Vb of borehole fluid is determined.
  • control valve 121 in BCM 120 may be set to a calibration gas cap pressure and sample release valve 53 in HWO 50 may be opened.
  • Isolation valve 122 in BPM 120 may be opened, allowing gas from gas source 123 to enter borehole 1 , depressing the fluid column down borehole 1 from hi (initial fluid 24 height) to h c (fluid 24 height after calibration) as shown in FIG. 17A.
  • the total volume of fluid Vt emerging through HWO 50 is determined using, for instance, a graduated cylinder, with the change in borehole pressure used to verify the total volume Vb displaced down borehole 1.
  • V- is then determined as follows: [0091]
  • V r (Vb-Vt)/Vt Equation 1
  • Vdi Vs(V r +1 ) 2 Equation 2
  • Vd2 Vs(V r +1 ) + Vol Equation 3
  • Vci is the volume of the fluid sample line.
  • a blowdown volume calculator may be used to determine a gas cap pressure needed to displace a specific volume of fluid from borehole 1 as a function of the current measured downhole pressure displayed in surface telemetry unit 3 and other input data shown in Table 1.
  • Values for displacement volumes Vdi and Vd2 the associated changes in fluid height hi and hi and gas cap pressures Pi (first gas cap pressure) and P2 (second gas cap pressure) needed to induce these changes may be computed by a blowdown volume calculator once Vb and Vt are measured. Pi and P2 may be different or the same.
  • the blowdown volume calculator may also compute the volumes V w i and V W 2 recovered at HWO 50 during the initial and main blowdown steps respectively.
  • An example of the computed data output by the blowdown volume calculator is shown in Tables 2A and 2B.
  • the pressure of borehole 1 may be allowed to return to the initial borehole pressure and the height of fluid 24 allowed to return to the initial height hi. In other embodiments, after the calibration blowdown step, borehole pressure and height of fluid 24 do not return to the initial borehole pressure and initial height hi.
  • Initial Blowdown Step As shown in FIG. 17B, once a value for Pi has been determined in the calibration blowdown step, control valve 121 in the BCM 120 may be set to Pi and sample release valve 53 in HWO 50 opened. Isolation valve 122 in the BPM 120 is opened to execute the initial blowdown step, allowing compressed gas from gas source 123 to enter borehole 1 , depressing the fluid column down borehole 1 to hi as shown in FIG. 17B, with volume V w i recovered at HWO 50 via fluid sample intake and filtration device 18 and fluid sample line 14.
  • sample release valve 53 in HWO 50 may be closed and isolation valve 122 may be closed on BCM 120.
  • BOM valve 132 on BOM 130 may be opened to bleed off the gas cap pressure in borehole 1 and allow the borehole pressure to return to the initial borehole pressure, i.e, the pressure recorded at the start of the calibration blowdown step. Bottomhole pressure readings may be monitored during the fluid level build-up step.
  • arrival of water originating from geological formation 15 may be verified by monitoring for transition in water properties such as salinity, pH, fluorescence potential, turbidity, etc.
  • the remaining recovered volume V s of new water may be transferred to suitable containers for laboratory analysis.
  • sample release valve 53 in the HWO 50 is then closed and the isolation valve 122 closed at the BCM 120.
  • BOM valve 132 on BOM 130 is opened to bleed off the gas cap pressure in borehole 1.
  • BCM 120 and BOM 130 may be detached from wellhead adapter spool 40, with plugs screwed into the exposed ports 41.
  • sample release valve 53 in HWO 50 is adjusted to maintain a backpressure on the fluid emerging from fluid sample line 14 during the main blowdown step to capture pressurized samples.
  • the pressurized samples may include solubilized gasses.

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geophysics (AREA)
  • Remote Sensing (AREA)
  • Sampling And Sample Adjustment (AREA)

Abstract

Cette invention concerne un système suspendu d'échantillonnage et de surveillance de fluide, comprenant un bloc obturateur de puits, le bloc obturateur de puits étant fixé à une tête de puits. Le bloc obturateur de puits est positionné au-dessus d'un puits de forage. Ledit système suspendu d'échantillonnage et de surveillance de fluide comprend en outre un câble électrique de colonne de production, le câble électrique de colonne de production étant connecté à un boîtier de capteurs. Le câble électrique de colonne de production et le boîtier de capteurs s'étendent à travers le bloc obturateur de puits dans le puits de forage. Le système suspendu d'échantillonnage et de surveillance de fluide comprend en outre une ligne d'échantillonnage de fluide, la ligne d'échantillonnage de fluide s'étendant à travers le bloc obturateur de puits dans le puits de forage. Le système suspendu d'échantillonnage et de surveillance de fluide comprend en outre un dispositif d'admission et de filtration d'échantillon de fluide, le dispositif d'admission et de filtration d'échantillon de fluide étant mécaniquement accouplé à la ligne d'échantillonnage de fluide à l'intérieur du puits de forage.
PCT/US2016/034951 2015-06-01 2016-05-31 Système suspendu d'échantillonnage et de surveillance de fluide WO2016196425A1 (fr)

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US17/100,561 US11280189B2 (en) 2015-06-01 2020-11-20 Suspended fluid sampling and monitoring

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US20210071523A1 (en) 2021-03-11
US20180163536A1 (en) 2018-06-14
US10851648B2 (en) 2020-12-01

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