WO2016191115A1 - Article chaussant et procédé d'assemblage de l'article chaussant - Google Patents

Article chaussant et procédé d'assemblage de l'article chaussant Download PDF

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Publication number
WO2016191115A1
WO2016191115A1 PCT/US2016/032251 US2016032251W WO2016191115A1 WO 2016191115 A1 WO2016191115 A1 WO 2016191115A1 US 2016032251 W US2016032251 W US 2016032251W WO 2016191115 A1 WO2016191115 A1 WO 2016191115A1
Authority
WO
WIPO (PCT)
Prior art keywords
article
footwear
component
compartment
components
Prior art date
Application number
PCT/US2016/032251
Other languages
English (en)
Inventor
Tiffany A. Beers
Andrew A. Owings
Original Assignee
Nike Innovate C.V.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US14/723,972 external-priority patent/US11206891B2/en
Application filed by Nike Innovate C.V. filed Critical Nike Innovate C.V.
Priority to CN202311268090.8A priority Critical patent/CN117617623A/zh
Priority to EP16728443.9A priority patent/EP3302122B1/fr
Priority to EP21180944.7A priority patent/EP3939464A1/fr
Priority to CN201680044192.3A priority patent/CN107847007A/zh
Publication of WO2016191115A1 publication Critical patent/WO2016191115A1/fr

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Classifications

    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B3/00—Footwear characterised by the shape or the use
    • A43B3/34—Footwear characterised by the shape or the use with electrical or electronic arrangements
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/07—Linings therefor
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B11/00—Footwear with arrangements to facilitate putting-on or removing, e.g. with straps
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B19/00—Shoe-shaped inserts; Inserts covering the instep
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B3/00—Footwear characterised by the shape or the use
    • A43B3/0031—Footwear characterised by the shape or the use provided with a pocket, e.g. for keys or a card
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B3/00—Footwear characterised by the shape or the use
    • A43B3/34—Footwear characterised by the shape or the use with electrical or electronic arrangements
    • A43B3/36—Footwear characterised by the shape or the use with electrical or electronic arrangements with light sources
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43C—FASTENINGS OR ATTACHMENTS OF FOOTWEAR; LACES IN GENERAL
    • A43C11/00—Other fastenings specially adapted for shoes
    • A43C11/004—Fastenings fixed along the upper edges of the uppers
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43C—FASTENINGS OR ATTACHMENTS OF FOOTWEAR; LACES IN GENERAL
    • A43C11/00—Other fastenings specially adapted for shoes
    • A43C11/16—Fastenings secured by wire, bolts, or the like
    • A43C11/165—Fastenings secured by wire, bolts, or the like characterised by a spool, reel or pulley for winding up cables, laces or straps by rotation

Definitions

  • the present embodiments relate generally to articles of footwear and methods of manufacturing an article of footwear.
  • Articles of footwear generally include two primary elements: an upper and a sole structure.
  • the upper is often formed from a plurality of material elements (e.g., textiles, polymer sheet layers, foam layers, leather, synthetic leather) that are stitched or adhesively bonded together to form a void on the interior of the footwear for comfortably and securely receiving a foot. More particularly, the upper forms a structure that extends over instep and toe areas of the foot, along medial and lateral sides of the foot, and around a heel area of the foot.
  • the upper may also incorporate a lacing system to adjust the fit of the footwear, as well as permitting entry and removal of the foot from the void within the upper.
  • some articles of apparel may include various kinds of closure systems for adjusting the fit of the apparel.
  • the present disclosure is directed to an article of footwear, comprising an upper and a sole structure, the upper comprising an inner void and an inner surface.
  • the article of footwear also has at least one removable element, where the at least one removable element is configured to be removable and re-insertable after manufacture of the article of footwear. A portion of the at least one removable element is fixedly attached to a portion of the upper.
  • one or more compartments are disposed within the article of footwear, including a first compartment, and the removal of the at least one removable element provides access to the first compartment.
  • the present disclosure is directed to a method of installing one or components in an article of footwear, the method comprising manufacturing the article of footwear with one or more compartments, including a first compartment, removing one or more inner lining materials associated with the article of footwear, and inserting one or more components into the article, including a first component.
  • the method further includes installing the first component in the first compartment, and reinserting the one or more inner lining materials in the article of footwear.
  • the present disclosure is directed to an assembly system for installing components in an article of footwear, the assembly system comprising an article of footwear, where the article of footwear includes an upper and a sole structure.
  • the sole structure includes a first compartment, and the upper includes a second compartment.
  • the first component is configured to be inserted into the first compartment and the second component is configured to be inserted into the second compartment.
  • the removable inner liner material is configured to be reinsertabie within the upper.
  • FIG. 1 is a schematic isometric side view of an embodiment of an article of footwear
  • FIG. 2 is a schematic cutaway view of an embodiment of an article of footwear
  • FIG. 3 is a schematic isometric side view of an embodiment of an article of footwear
  • FIG. 4 is a schematic isometric side view of an embodiment of an article of footwear
  • FIG. 5 is a schematic isometric view of an embodiment of an article of footwear
  • FIG. 6 is a schematic isometric side view of an embodiment of an article of footwear
  • FIG. 7 is a schematic isometric side view of an embodiment of an article of footwear
  • FIG. 8 is a schematic isometric view of an embodiment of some insertable components and an article of footwear
  • FIG. 9 is a schematic isometric view of an embodiment of a sole plate and a component
  • FIG. 10 is a schematic isometric view of an embodiment of a sole plate and a component
  • FIG. 1 1 is a schematic isometric view of an embodiment of an article of footwear and a component
  • FIG. 12 is a schematic isometric view of an embodiment of an article of footwear and a component
  • FIG. 13 is a schematic isometric view of an embodiment of an article of footwear and a component
  • FIG. 14 is a schematic isometric view of an embodiment of an article of footwear and a component
  • FIG. 15 is a schematic isometric view of an embodiment of an article of footwear and a component
  • FIG. 16 is a schematic isometric view of an embodiment of an article of footwear and a component
  • FIG. 17 is a schematic isometric view of an embodiment of an article of footwear and some components
  • FIG. 18 is a schematic isometric view of an embodiment of an article of footwear
  • FIG. 19 is a schematic isometric view of an embodiment of an article of footwear
  • FIG. 20 is an embodiment of a flow chart for a method of assembling an article with components.
  • FIG. 21 is an embodiment of a flow chart for a method of assembling an article with components.
  • longitudinal refers to a direction extending a length of a component.
  • a longitudinal direction of an article of footwear extends between a forefoot region and a heel region of the article of footwear.
  • forward is used to refer to the general direction in which the toes of a foot point, and the term “rearward” is used to refer to the opposite direction, i.e., the direction in which the heel of the foot is facing.
  • lateral direction refers to a side-to-side direction extending a width of a component, in other words, the lateral direction may extend between a medial side and a lateral side of an article of footwear, with the lateral side of the article of footwear being the surface that faces away from the other foot, and the medial side being the surface that faces toward the other foot,
  • side refers to any portion of a component facing generally in a lateral, medial, forward, or rearward direction, as opposed to an upward or downward direction.
  • vertical refers to a direction generally perpendicular to both the lateral and longitudinal directions. For example, in cases where a sole is planted flat on a ground surface, the vertical direction may extend from the ground surface upward. It will be understood that each of these directional adjectives may be applied to individual components of a sole.
  • upward refers to the vertical direction heading away from a ground surface, while the term “downward” refers to the vertical direction heading towards the ground surface.
  • top refers to the portion of an object substantially furthest from the ground in a vertical direction
  • bottom refers to the portion of an object substantially closest to the ground in a vertical direction
  • the "interior” of a shoe refers to space that is occupied by a wearer's foot when the shoe is worn.
  • the "inner side” of a panel or other shoe element refers to the face of that panel or element that is (or will be) oriented toward the shoe interior in a completed shoe.
  • the “outer side” or “exterior” of an element refers to the face of that element that is (or will be) oriented away from the shoe interior in the completed shoe.
  • the inner side of an element may have other elements between that inner side and the interior in the completed shoe.
  • an outer side of an element may have other elements between that outer side and the space external to the completed shoe.
  • the terms “inward” and “inwardly” shall refer to the direction toward the interior of the shoe, and the terms “outward” and “outwardly” shall refer to the direction toward the exterior of the shoe.
  • the foregoing directional terms when used in reference to an article of footwear, shall refer to the article of footwear when sitting in an upright position, with the sole facing groundward, that is, as it would be positioned when worn by a wearer standing on a substantially level surface.
  • fixedly attached shall refer to two components joined in a manner such that the components may not be readily separated (for example, without destroying one or both of the components).
  • exemplary modalities of fixed attachment may include joining with permanent adhesive, rivets, stitches, nails, staples, welding or other thermal bonding, or other joining techniques.
  • two components may be "fixedly attached” by virtue of being integrally formed, for example, in a molding process.
  • the term "removably attached” or “removably inserted” shall refer to the joining of two components or a component and an element in a manner such that the two components are secured together, but may be readily detached from one another. Examples of removable
  • attachment mechanisms may include hook and loop fasteners, friction fit connections, interference fit connections, threaded connectors, cam-locking connectors, compression of one material with another, and other such readily detachable connectors.
  • FIG. 1 illustrates a schematic isometric view of an embodiment of article 100 that is configured with a tensioning system 150.
  • article 100 also referred to hereafter simply as article 100
  • tensioning system 150 may be used with any other kind of footwear including, but not limited to: hiking boots, soccer shoes, football shoes, sneakers, running shoes, cross-training shoes, rugby shoes, basketball shoes, baseball shoes as well as other kinds of shoes.
  • article 100 may be configured for use with various kinds of non-sports related footwear, including, but not limited to: slippers, sandals, high heeled footwear, loafers as well as any other kinds of footwear.
  • a tensioning system may not be limited to footwear and in other embodiments a tensioning system and/or components associated with a tensioning system could be used with various kinds of apparel, including clothing, sportswear, sporting equipment and other kinds of apparel, in still other embodiments, a tensioning system may be used with braces, such as medical braces.
  • a tensioning system may be used with braces, such as medical braces.
  • directional adjectives are employed throughout this detailed description.
  • Article 100 may be divided into three general regions along a longitudinal axis 180: a forefoot region 105, a midfoot region 125, and a heel region 145.
  • Forefoot region 105 generally includes portions of article 100 corresponding with the toes and the joints connecting the metatarsals with the phalanges.
  • Midfoot region 125 generally includes portions of article 100 corresponding with an arch area of the foot. Heel region 145 generally corresponds with rear portions of the foot, including the calcaneus bone. Forefoot region 105, midfoot region 125, and heel region 145 are not intended to demarcate precise areas of article 100. Rather, forefoot region 105, midfoot region 125, and heel region 145 are intended to represent general relative areas of article 100 to aid in the following discussion. Since various features of article 100 extend beyond one region of article 100, the terms forefoot region 105, midfoot region 125, and heel region 145 apply not only to article 100, but also to the various features of article 100.
  • a lateral axis 190 of article 100 may extend between a medial side 165 and a lateral side 185 of the foot. Additionally, in some
  • longitudinal axis 180 may extend from forefoot region 105 to a heel region 145. It will be understood that each of these directional adjectives may also be applied to individual components of an article of footwear, such as an upper and/or a sole member, in addition, a vertical axis 170 refers to the axis
  • Article 100 may include upper 102 and sole structure 104.
  • upper 102 may be any type of upper, in particular, upper 102 may have any design, shape, size and/or color.
  • upper 102 could be a high top upper that is shaped to provide high support on an ankle.
  • upper 102 could be a low top upper.
  • upper 102 may include one or more material elements (for example, meshes, textiles, foam, leather, and synthetic leather), which may be joined to define an interior void configured to receive a foot of a wearer.
  • the material elements may be selected and arranged to impart properties such as light weight, durability, air-permeability, wear-resistance, flexibility, and comfort.
  • Upper 102 may define an opening 130 through which a foot of a wearer may be received into the interior void.
  • sole structure 104 may be fixedly attached to upper 102 (for example, with adhesive, stitching, welding, or other suitable techniques) and may have a configuration that extends between upper 102 and the ground.
  • Sole structure 104 may include provisions for attenuating ground reaction forces (that is, cushioning and stabilizing the foot during vertical and horizontal loading), in addition, sole structure 104 may be configured to provide traction, impart stability, and control or limit various foot motions, such as pronation, supination, or other motions.
  • sole structure 104 may be configured to provide traction for article 100. in addition to providing traction, sole structure 104 may attenuate ground reaction forces when compressed between the foot and the ground during walking, running or other ambulatory activities.
  • the configuration of sole structure 104 may vary significantly in different embodiments to include a variety of conventional or non-conventional structures. In some cases, the configuration of sole structure 104 can be configured according to one or more types of ground surfaces on which sole structure 104 may be used.
  • the disclosed concepts may be applicable to footwear configured for use on any of a variety of surfaces, including indoor surfaces or outdoor surfaces.
  • the configuration of sole structure 104 may vary based on the properties and conditions of the surfaces on which article 100 is anticipated to be used.
  • sole structure 104 may vary depending on whether the surface is harder or softer.
  • sole structure 104 may be tailored for use in wet or dry conditions.
  • sole structure 104 may be configured for a particularly specialized surface or condition.
  • the proposed footwear upper construction may be applicable to any kind of footwear, such as basketball, soccer, football, and other athletic activities.
  • sole structure 104 may be configured to provide traction and stability on hard indoor surfaces (such as hardwood), soft, natural turf surfaces, or on hard, artificial turf surfaces.
  • sole structure 104 may be configured for use on multiple different surfaces.
  • sole structure 104 may include different components.
  • sole structure 104 may include an outsoie, a midsole, a cushioning layer, and/or an insole.
  • sole structure 104 can include one or more cleat members or traction elements that are configured to increase traction with a ground surface.
  • sole structure 104 may include multiple components, which may individually or collectively provide article 100 with a number of attributes, such as support, rigidity, flexibility, stability, cushioning, comfort, reduced weight, or other attributes.
  • sole structure 104 may include an insoie/sockiiner, a midsole 151 , and a ground-contacting outer sole member ("outsoie") 162, which may have an exposed, ground-contacting lower surface, in some cases, however, one or more of these components may be omitted.
  • sole structure 104 may comprise a sole plate, as will be further discussed below.
  • an insole may be disposed in the void defined by upper 102.
  • the insole may extend through each of forefoot region 105, midfoot region 125, and heel region 145, and between lateral side 185 and medial side 165 of article 100.
  • the insole may be formed of a deformab!e (for example, compressible) material, such as polyurethane foams, or other polymer foam materials. Accordingly, the insole may, by virtue of its compressibility, provide cushioning, and may also conform to the foot in order to provide comfort, support, and stability.
  • Midsole 51 may be fixedly attached to a lower area of upper 102, for example, through stitching, adhesive bonding, thermal bonding (such as welding), or other techniques, or may be integral with upper 102.
  • Midsole 151 may be formed from any suitable material having the properties described above, according to the activity for which article 100 is intended.
  • midsole 151 may include a foamed polymer material, such as polyurethane (PU), ethyl vinyl acetate (EVA), or any other suitable material that operates to attenuate ground reaction forces as sole structure 104 contacts the ground during walking, running, or other ambulatory activities.
  • PU polyurethane
  • EVA ethyl vinyl acetate
  • Midsole 151 may extend through each of forefoot region 105, midfoot region 125, and heel region 145, and between lateral side 185 and medial side 165 of article 100. In some embodiments, portions of midsole 151 may be exposed around the periphery of article 100, as shown in FIG. 1. in other embodiments, midsole 151 may be completely covered by other elements, such as material layers from upper 102. For example, in some embodiments, midsole 151 and/or other portions of upper 102 may be disposed adjacent to a bootie (see FIGS. 3 and 4).
  • article 100 may include a tongue 172, which may be provided near or along a throat opening 132.
  • tongue 172 may be provided in or near an instep region 1 10 of article 100.
  • tongue 172 may be disposed along other portions of an article of footwear, or an article may not include a tongue.
  • article 100 may include a tensioning system 150.
  • Tensioning system 150 may comprise various components and systems for adjusting the size of an opening 130 leading to an interior void (see FIG. 2) and tightening (or loosening) upper 102 around a wearer's foot.
  • Some examples of different tensioning systems that can be used are disclosed in Beers et al., U.S. Patent Publication Number 2014/0070042 published March 13, 2014, (previously U.S. Patent Application No. 14/014,555, filed August 30, 2013) and entitled "Motorized Tensioning System with Sensors" and Beers et al., U.S.
  • Patent Number 8,056,269 issued November 15, 201 1 (previously U.S. Patent Publication Number 2009/0272013, published November s, 2009) and entitled "Article of Footwear with Lighting System” the entire disclosures of which are incorporated herein by reference.
  • tensioning system 150 may comprise one or more laces, as well as a motorized tensioning device.
  • a lace may be
  • lacing guides 154 may be further associated with the edges of a throat opening 132.
  • lacing guides 154 may provide a similar function to traditional eyelets on uppers.
  • throat opening 132 may generally constrict so that upper 102 is tightened around a foot.
  • lacing guides 154 in FIG. 1 is only intended to be exemplary and it will be understood that other embodiments are not limited to a particular configuration for lacing guides 154. Furthermore, the particular types of lacing guides 154 illustrated in the embodiments are also exemplary and other embodiments may incorporate any other kinds of lacing guides or similar lacing provisions. In some other embodiments, for example, laces could be inserted through traditional eyelets. Some examples of lace guiding provisions that may be incorporated into the embodiments are disclosed in Cotterrnan et al., U.S. Patent Application Publication Number 2012/0000091 , published January 5, 2012 and entitled "Lace Guide,” the disclosure of which is incorporated herein by reference in its entirety.
  • a lace as used with article 100 may comprise any type of type of lacing material known in the art. Examples of laces that may be used include cables or fibers having a low modulus of elasticity as well as a high tensile strength.
  • a lace may comprise a single strand of material, or can comprise multiple strands of material.
  • An exemplary material for the lace is SPECTRA , M , manufactured by Honeywell of Morris Township NJ, although other kinds of extended chain, high modulus polyethylene fiber materials can also be used as a lace. Still further exemplary properties of a lace can be found in the Reel Based Lacing Application mentioned above.
  • a lace may be passed through lacing guides 154.
  • a lace may pass through internal channels 153 within upper 102 after entering channel openings 156 that are near lacing guides 154.
  • internal channels 153 extend around the sides of upper 102 and guide the lace towards a motorized tensioning device disposed in sole structure 104.
  • the motorized tensioning device may include provisions for receiving portions of a lace.
  • end portions of the lace can exit internal channels 153 of upper 102 and can pass through apertures in a housing unit that contains a motorized tensioning device.
  • a motorized tensioning device may generally be configured to automatically apply tension to a lace for purposes of tightening and loosening upper 102.
  • a motorized tensioning device may thus include provisions for winding a lace onto, and unwinding a lace from, a spool internal to the motorized tensioning device.
  • the provisions may include an electric motor that automatically winds and unwinds the spool in response to various inputs or controls.
  • a compartment refers to a separate or distinct section or portion of article 100.
  • a compartment can include a sleeve-like region, a tunnel or tubing disposed within article 100, and/or a recess, cavity, pocket, chamber, slot, pouch, or other space configured to receive an object, element, or component, in some embodiments, during manufacture of article 100, one or more compartments can be included in article 100, as will be discussed below.
  • FIG. 2 an isometric side view of article 100 is depicted including an embodiment of a second compartment 204 and a third compartment 206, disposed near heel of article 100.
  • FIG. 2 also provides a view of an embodiment of a first compartment 202 disposed in sole structure 104 and an embodiment of fourth compartment 207 disposed along a portion of upper 102.
  • upper 102 may include two sides.
  • there may be an outer surface 221 of upper 102 where outer surface 221 is disposed to form at least a portion of the external (outward facing) surface of upper 102.
  • there may be an inner surface 220 of upper 102 where inner surface 220 is the surface of upper 102 that is facing toward a foot when a foot is disposed within an interior void 218. It should be understood that there may be one or more layers of material disposed between outer surface 121 and inner surface 122 in different embodiments.
  • article 100 may include other elements.
  • article 100 includes a bootie 214 and a collar lining 212 that are disposed within upper 102. Bootie 214 and collar lining 212 may be removed, separated, or detached from article 100 in some embodiments, in one
  • bootie 214 and collar lining 212 may be adjusted within article 100.
  • bootie214 and collar 212 or other elements may be moved (or removed) and then reinserted or replaced into article 100 (i.e., returned to their original arrangement within article 100) in different embodiments. This can occur after manufacture of article 100, as discussed further below.
  • Bootie 214, collar lining 212, and/or other such adjustable inner lining materials or elements (such as a tongue) associated with the disclosed embodiments of article 100 may be referred to as "removable elements" for purposes of this description and the claims. Specific examples of removable elements such as bootie 214 and collar lining 212 will be discussed in further detail with respect to FIGS. 3-6 below.
  • article 100 can include a sole plate 250, which will be described with respect to FIGS. 8-10 below.
  • midsole 151 may be disposed adjacent to or receive sole plate 250.
  • midsole 151 may be disposed adjacent to outsole 162.
  • the various compartments may be designed, dimensioned, and/or configured to receive different types of
  • first compartment 202 which is
  • associated with sole plate 250 comprises a cavity 275, and is disposed
  • second compartment 204 includes a relatively small recess within sole structure 104.
  • Second compartment 204 may further be associated with a slot within heel region 145 of upper 102, which provides access to second compartment 204.
  • third compartment 206 can comprise a sleeve-like region.
  • third compartment 206 can be shaped as a generally tubular portion, with an end that can be opened.
  • third compartment 206 is disposed within upper 102, adjacent to bootie 214 and collar lining 212.
  • Second compartment 204 and third compartment 206 will be discussed in further detail with respect to FIGS. 1 1 -14.
  • fourth compartment 207 comprises a sleeve- like region extending along medial side 165 of upper 102.
  • fourth compartment 207 is disposed within upper 102, adjacent to bootie 214 and collar lining 212.
  • Fourth compartment 207 will be discussed in further detail with respect to FIGS. 15-16.
  • article 100 may include areas that are disposed in different regions and can allow for the removable insertion, attachment, or installation of other objects, elements, or components.
  • removable bootie 214 may be provided within upper 102.
  • booties could be configured for use with an article of footwear.
  • a removable bootie for example, could be inserted into an upper in order to receive the foot and provide an additional layer of cushioning, support, structure, protection as well as any other user comfort needs, in some cases, booties can be provided with various structures such as tongues, fastening systems, cushioning and supporting systems.
  • a portion of bootie 214 may be used to replace a tongue associated with an article of footwear.
  • a tongue may be provided separately from bootie 214.
  • bootie 214 can substantially surround or bound interior void 218 in article 100.
  • bootie 214 can be disposed adjacent to a substantial majority or all of inner surface 220 of upper 102.
  • bootie 214 may also include bootie opening 230 for receiving a foot.
  • bootie opening 230 may correspond to or be aligned with opening 130 of upper 102 when bootie 214 is disposed and/or assembled in upper 102.
  • bootie 214 when bootie 214 is disposed within upper 102, bootie 214 can partially or completely cover a wearer's foot, in other words, bootie 214 can comprise a resilient and/or stretahable material that can envelop the foot of a wearer.
  • bootie 214 is thin relative to the material of upper 102 and/or sole structure 104 components. The thinness of bootie 214 is such that assembled article 100 is not too bulky, and can allow bootie 214 to be substantially deformed or made compact if desired (e.g., for ease of removal from interior void 218 through opening 130).
  • Bootie 214 can be made of any material, as discussed further below.
  • bootie 214 is of a construction which is sturdy enough to provide for foot protection, and support.
  • bootie 214 may comprise various shapes or dimensions.
  • bootie 214 may be provided as a high-top bootie.
  • an ankle portion 322 of bootie 214 can be configured to sit relatively high on an ankle of a foot of a user.
  • bootie 214 may be provided as a low-top bootie.
  • an ankle portion of the bootie is configured to sit relatively low on an ankle of a foot of a user.
  • bootie 214 may be joined to article 100 in different locations, in some embodiments, a portion of bootie 214 may be attached or joined to a portion of article 100. In one embodiment, a portion of bootie 214 may be joined to a portion of upper 102. In some embodiments, a portion of bootie 214 may be attached to a portion of upper 102 near the region associated with opening 130. Thus, in one embodiment, bootie 214 may include a first attachment region 330 for securing bootie 214 to a portion of article 100.
  • First attachment region 330 may comprise stitching, welding, loops, buckles, adhesives, Veicro, hook and loop fasteners, snaps, zippers, straps and/or any other kinds of fasteners or means of attachment, etc.
  • a variety of different securing means can be used, and are within the scope of the present disclosure.
  • bootie 214 may not be lasted into the bottom of article 100 as midsole 151 may be, a wearer's body weight can hold the bootie relativeiy fixed in place with respect to other components of article 100 when article 100 is worn.
  • first attachment region 330 is located in heel region 145, adjacent to opening 130, at the rear edge associated with a collar 310. in some embodiments, the location of first attachment region 330 may allow bootie 214 to be more readily moved and/or rotated relative to upper 102 while remaining anchored or tethered to article 100. Thus, in some embodiments, a portion of bootie 214 may be fixedly attached or joined to a portion of upper 102. [0073] As indicated above, bootie 214 may be removable from interior void 218. For example, referring to FIGS. 3 and 4, bootie 214 is shown being pulled or removed from interior void 218 of upper 102. In FIG.
  • bootie 214 may include one or more loops 320 or tab portions for facilitating the removal and/or movement of bootie 214 (for example, by allowing a finger to be inserted into loops 320 and tugging or pulling at upper 102 via loops 320).
  • loops 320 are shown near heel region 145 of bootie 214, as well as near an edge of bootie opening 230.
  • bootie 214 is disposed in a generally "upside-down" position relative to its original position within upper 102. In other words, bootie 214 has been removed from interior void 218, and swiveied in a rearward direction.
  • bootie 214 can be disposed adjacent to article 100 in a variety of shapes or orientations upon removal. It should be understood that in other embodiments, bootie 214 may be entirely removable, such that bootie 214 may be entirely separated from article 100 (i.e., such that there is no first attachment region 330).
  • article 100 may not include bootie 214 or the configuration of bootie 214 may differ from that illustrated herein.
  • removable collar lining 212 may be provided within upper 102.
  • the term "collar lining" as used throughout this detailed description and in the claims refers to any component or fabric that is generally configured to be associated with heel region 145 of upper 102.
  • a removable collar lining for example, could be inserted into an upper in order to receive a foot and provide an additional layer of cushioning, support, structure, protection as well as any other user comfort needs.
  • collar lining 212 can be disposed within interior void 218 of upper 102. in one embodiment, collar lining 212 can be associated with or disposed adjacent to a substantia! majority of inner surface 220 of heel region 145 of upper 102.
  • collar lining 212 is thin relative to the material of upper 102 and/or sole structure 104 components.
  • the thinness of collar lining 212 is such that assembled article 100 is not too bulky, and can allow collar lining 212 to be substantially deformed or made compact if desired (e.g., for ease of removal from interior void 218 through opening 130).
  • Collar lining 212 can be made of any material, as discussed below.
  • collar lining 212 is of a construction which is sturdy enough to provide for foot protection, and support.
  • collar lining 212 can be associated with or include cushioned regions that can provide additional support, comfort, and/or cushioning to a foot.
  • collar lining 212 may comprise various shapes or dimensions.
  • collar lining 212 may be provided as a substantially fiat or two-dimensional material or structure.
  • the term "two- dimensional” as used throughout this detailed description and in the claims refers to any generally flat material exhibiting a length and width that are substantially greater than a thickness of the material.
  • collar lining 212 may be disposed in such a manner so as to contact the region of inferior void 218 of upper 102 that is most rear of article 100. In some embodiments, collar lining 212 may be disposed along or lie against at least a portion of inner surface 220 of upper 102 material in heel region 145 when collar lining 212 is in its assembled configuration within upper 102.
  • collar lining 212 may be joined to article 100 in different locations. In some embodiments, a portion of collar lining 212 may be attached or joined to a portion of article 100. In one embodiment, a portion of collar lining 212 may be joined to a portion of upper 102. in some embodiments, a portion of collar lining 212 may be attached to a portion of upper 102 near the region and/or perimeter (border) associated with opening 130. In one embodiment, collar lining 212 may be attached along a continuous or substantially continuous region extending along or adjacent to a portion of collar 310. Thus, in one embodiment, collar lining 212 may include a second attachment region 530 for securing collar lining 212 to a portion of article 100.
  • Second attachment region 530 may comprise stitching, welding, loops, buckles, adhesives, Veicro, hook and loop fasteners, snaps, zippers, straps and/or any other kinds of fasteners or means of attachment, etc. in other words, a variety of different securing means can be used, and are within the scope of the present disclosure.
  • a wearer's body weight specifically, at least the portion of a wearer's foot associated with the heel
  • second attachment region 530 is located in heel region 145, adjacent to opening 130, at the rear edge associated with collar 310.
  • the location of second attachment region 530 may allow collar lining 212 to be more readily moved and/or rotated relative to upper 102 while remaining anchored or tethered to article 100.
  • a portion of collar lining 212 may be fixedly attached or joined to a portion of upper 102.
  • second attachment region 530 and first attachment region 330 (shown in FIG. 3) may be substantially similar or joined.
  • collar lining 212 may be removable from interior void 218.
  • collar lining 212 is shown being pulled or removed from interior void 218 of upper 102. in FIG. 5, a portion of collar lining 212 has been pulled up from the rear "wall" of upper 102.
  • collar lining 212 may include provisions for facilitating the removal and/or movement of collar lining 212, including but not limited to a tab or a loop.
  • collar lining 212 is disposed in a generally "inside-out" position relative to its original position within upper 102.
  • collar lining 212 has been removed from interior void 218, and swiveled in a rearward direction along second attachment region 530.
  • collar lining 212 can be disposed adjacent to article 100 in a variety of shapes or orientations upon removal, it should be understood that in other embodiments, collar lining 212 may be entirely removable, such that collar lining 212 may be entirely separated from article 100 (i.e., such that there is no second attachment region 530).
  • article 100 may not include collar lining 212 or the configuration of collar lining 212 may differ from that illustrated herein, in some embodiments, the removal of collar lining 212 may expose access regions within article 100 to one or more compartments 202.
  • bootie 214 and/or collar lining 212 can be detached from their assembled position (as shown in FIG. 1 ) and removed or displaced.
  • the displacement of bootie 214, collar lining 212, and/or other removable elements can expose different areas within interior void 218. In some cases, this can facilitate access to various portions or compartments disposed throughout article 100, as will be discussed below.
  • a base layer or other portion for bootie 214 or collar lining 212 could be constructed of any kind of material, including but not limited to various kinds of textiles.
  • Textiles for purposes of this disclosure are generally manufactured from fibers, filaments, or yarns that are, for example, either (a) produced directly from webs of fibers by bonding, fusing, or interlocking to construct non-woven fabrics and felts or (b) formed through a mechanical manipulation of yarn to produce a woven fabric.
  • the textiles may incorporate fibers that are arranged to impart one- directional stretch or multi-directional stretch, and the textiles may include coatings that form a breathable and water-resistant barrier, for example.
  • textile materials that could be used include, but are not limited to: animal textiles, such as wools and silks, plant textiles, such as cotton, flax, and lyocell, synthetic textiles such as polyester, aramid, acrylic, nylon, spandex, olefin fiber, ingeo, lurex and carbon fibers.
  • materials used for making the base layer of a bootie could include non-woven fabrics, flexible materials, polymer layers, natural leathers, synthetic leathers as well as any other materials.
  • polymer sheets could be used that may be extruded, rolled, or otherwise formed from a polymer material to exhibit a generally flat aspect.
  • Bootie or collar lining materials may also encompass laminated or otherwise layered materials that include two or more layers of textiles, polymer sheets, or combinations of textiles and polymer sheets.
  • FIG. 7 an embodiment of article 100 with bootie 214 removed from interior void 218 as well as collar lining 212 removed interior void 218 is shown. As noted previously, the removal of certain elements of article 100 may facilitate access to different portions or sections within article 100.
  • connecting element 710 (such as wiring, cables, leads, cords, filaments or any other type of mechanical and/or electrical connector) may be disposed, incorporated, or integrated into article 100.
  • connecting element 710 can be disposed or installed in article 100 during the manufacturing process of the article of footwear.
  • connecting element 710 comprise a portion of wire extending from the region associated with sole structure 104, and upward along a sidewail 720 of upper 102.
  • the wire may be disposed to extend between layers of upper 102.
  • portions of upper 102 may comprise multiple layers, and connecting element 710 may be laid within or between two or more layers of upper 102.
  • connecting element 710 may be disposed between a first layer and a second layer of upper 102.
  • connecting element 710 may be stitched, molded, bonded, or otherwise fixedly or removably attached to article 00 during manufacture, in another embodiment, one or more connecting element 710 may be incorporated post-manufacture.
  • article 100 may include a compartment for receiving connecting element 710 in some embodiments where connecting element 710 are inserted after manufacture of article 100. It should be understood that in different embodiments, article 100 may not include any connecting element 710.
  • connecting element 710 has been removed from interior void 218 of upper 102.
  • some or all portions of connecting element 710 may be readily moved within or removed from article 100 to facilitate any insertion or connection of article 100 to one or more components.
  • some or ail portions of connecting element 710 may be fully or partially detached from their position in the manufactured article.
  • FIG. 8 an embodiment of article 100 with bootie 214 removed from interior void 218 as well as collar lining 212 removed interior void 218 is shown. Furthermore, to provide reader with an improved view of sole plate 250, optional insole 216 is raised to uncover a portion of sole plate 250 (sole plate 250 will be discussed further with respect to FIGS. 9-10 below).
  • FIG, 8 several components 800 are also illustrated adjacent to article 100. As noted above, one or more components 800 may be installed in article 100. in different embodiments, installation of components 800 may occur after the initial manufacture of article 100, as will be discussed further below.
  • components 800 including a first component 810, a second component 820, a third component 830, and a fourth component 840 are depicted, in different embodiments, there may be a fewer or a greater number of components. In some embodiments, one component may be substantially similar to another component. However, in other embodiments, each component may be different from another component. [0090] In one embodiment, one or more components 800 may be configured to provide various functions or features to article 100. For example, in FIG. 8, first component 810 comprises a housing unit, second component 820 comprises a sensor, third component 830 comprises an LED panel, and fourth component 840 comprises a control panel (here, a button board).
  • first component 810 comprises a housing unit
  • second component 820 comprises a sensor
  • third component 830 comprises an LED panel
  • fourth component 840 comprises a control panel (here, a button board).
  • different mechanical or electrical components may be included, such as circuitry, textiles, or other materials. It should be understood that while two or more components may be connected or attached to one another, or share a common port (as seen with second component 820, third component 830, and fourth component 840 in the embodiment of FIG. 8), in other embodiments, any two components could be separate or disconnected from one another.
  • article 100 may be manufactured to
  • article 100 may include one or more compartments for receiving components 800.
  • article 100 may be manufactured such that first compartment 202 is configured to receive first component 810, second compartment 204 is configured to receive second component 820, third compartment 206 is configured to receive third component 830, and fourth compartment 207 is configured to receive fourth component 840,
  • FIGS. 9-16 provide a series of figures depicting different embodiments of the insertion and installation of components 800 of FIG. 8.
  • first component 810 comprising a housing unit
  • the housing unit may include various mechanisms or components that can be utilized in tensioning system 150 (see FIG. 1 ).
  • the housing unit may include a motorized tensioning device (see discussion above with respect to FIG. 1 ).
  • first component 810 may comprise any desired object or element for insertion into article 100.
  • the housing unit may have different dimensions and/or shapes in different embodiments. In FIG. 9, first component 810 has a substantially three-dimensional rectangular shape.
  • first component 810 may include a port or other accommodation for connecting with connecting element 7 0.
  • first component 810 is shown as it is being secured to a portion of connecting element 710.
  • first component 810 in article 100. However, it should be understood that installation of first component 810 may also occur without any prior (or subsequent) connection to an element of article 100.
  • FIG. 10 a view of interior void 218 in upper 102 is depicted. The optional insole has been removed in this illustration to reveal a portion of sole plate 250, As noted earlier, in some embodiments, sole plate 250 may include a region configured to receive or accommodate first component 810, here identified as first compartment 202.
  • first compartment 202 may comprise a cavity 275 in sole plate 250
  • Cavity 275 may be bounded by one or more sidewalis that form a region with an average depth 1010 in sole plate 250.
  • the dimensions of cavity 275 may be designed or configured for secure and/or snug receipt of the housing unit of first component 810.
  • cavity 275 includes depth 1010 greater than a thickness 1020 of the housing unit comprising first component 810.
  • a first area associated with a first side 1032 of first component 810 may be less than a second area associated with a base 1004 of cavity 275.
  • cavity 275 may be dimensioned to at least partially encompass or hold first component 810.
  • the second area of the base may be slightly larger than the first area of first side 1032, such that a substantially snug fit is formed between first component 810 and first compartment 202.
  • dimensions of either first component 810 or first compartment 202 may differ such that one is substantially different from the other.
  • first component 810 may be easily deposited or inserted into cavity 275 of sole plate 250 without requiring the removal of sole plate 250 from article 100. In other embodiments, however, it may be desirable to remove sole plate 250 prior to installation of first component 810. In addition, in some embodiments, other insulation or securing materials may be inserted into cavity 275 to further stabilize first component 810 if desired.
  • insole 216 may be replaced. Furthermore, if no other additional components are desired in article 100, bootie 214 and/or collar lining 212 or other removable elements may be returned to interior void 218 (see FIG. 18), which can substantially complete the installation process in one embodiment. However, in other embodiments, additional or different components may be incorporated, as discussed below.
  • control of a motorized lacing system or other electrical or automated features in an article can be accomplished using various processes and apparatuses.
  • FIGS. 1 1 and 12 some embodiments may utilize various kinds of devices for sending commands to a motorized tensioning system or other systems associated with article 100.
  • some embodiments can incorporate a variety of sensors for providing information to a control unit of a motorized tensioning system.
  • a sensor may provide a current as an input to a control unit, in some cases, for example, a predetermined current may be known to correspond to a certain pressure or weight.
  • pressure sensors could be used under the insoles of an article to indicate when the user is standing.
  • a motorized tensioning system can be programmed to automatically loosen the tension of the lace when the user moves from the standing position to a sitting position. Such configurations may be useful for older adults that may require low tension when sitting to promote blood circulation but high tension for safety when standing.
  • various features of a motorized tensioning system may turn on or off, or adjust the tension of a lace, in response to information from a sensor.
  • sensors may be used to provide information that can determine the activation of LED or other light sources.
  • the sensors providing information might include, but are not limited to, pressure sensors in shoe insoles to detect standing and/or rate of motion, bend indicators, strain gauges, gyroscopes, and
  • the sensor information may be used to establish a new target tension.
  • pressure sensors could be used to measure contact pressures of the upper of an article of footwear against the foot of a wearer and automatically adjust to achieve a desired pressure.
  • sensors such as gyroscopes and acceierometers could be incorporated into article 100.
  • an acceierometer and/or gyroscope could be used to detect sudden moment and/or position information that may be used as feedback for adjusting lace tension, for example.
  • These sensors could also be implemented to control periods of sleep/awake to extend battery life. In some cases, for example, information from these sensors could be used to reduce lacing tension in a system when the user is inactive, and increase lacing tension during periods of greater activity.
  • some embodiments could incorporate pressure sensors to detect high pressure regions that may develop during tightening. In some cases, the tension of the lace could be automatically reduced to avoid such high pressure regions. Additionally, in some cases, a system could prompt a user to alter the lacing arrangement associated with these high pressure regions.
  • a user could be provided with feedback through motor pulsing, which generates haptic feedback for the user in the form of vibrations/sounds.
  • Such provisions could facilitate operation of a tensioning system directly, or provide haptic feedback for other systems in communication with a motorized tensioning device.
  • Various methods of automatically operating a motorized tensioning device in response to various inputs can be used. For example, after initially tightening a shoe, it is common for the lace tension to quickly decline in the first few minutes of use.
  • Some embodiments of a tensioning system may include provisions for readjusting lace tension to the initial tension set by the user.
  • a control unit may be configured to monitor tension in those first minutes to then readjust tension to match original tension.
  • second component 820 comprising a sensor
  • the sensor may include various mechanisms or components that can be utilized for measuring current, pressure, or other properties in article 100.
  • the sensor may detect and measure a relative change in a force or applied load, detect and measure the rate of change in force, identify force thresholds and/or detect contact and/or touch.
  • the senor may comprise a generally two- dimensional material.
  • second component 820 may include a piezoelectric material.
  • second component 820 may comprise any desired object or element for insertion into article 100.
  • the sensor may have different dimensions and/or shapes in different embodiments. In FIG. 1 1 , second component 820 has a substantially oval or elliptical shape. In other embodiments, the dimensions and/or shape of second component 820 may differ.
  • second component 820 may include a port or other accommodation for connecting with second portion 1 50.
  • second component 820 has a port 1 190 for contacting and/or connection to second portion 1 150.
  • second component 820 may be linked to port 1 190 via wiring disposed in a sheath 180 or other type of protective or insulation covering.
  • FIGS. 1 1 and 12 a view of interior void 218 in upper 102 is depicted.
  • the optional insole has been removed to reveal a portion of sole structure 104.
  • sole structure 104 may include a region configured to receive or accommodate second component 820, here identified as second compartment 204.
  • second compartment 204 may be disposed in any layer of sole structure 104, including insole 216; in such cases, insole 216 would not need to be lifted to reveal second compartment 204, as removal of bootie 214 and/or collar lining 212 could sufficiently expose access to second compartment 204.
  • second compartment 204 may be disposed in sole plate 250, midsoie 151 , outsole 162, or any other portion of sole structure 104,
  • Second compartment 204 may also comprise a sleeve-like region disposed along a portion of upper 102.
  • second compartment 204 may be at least partially bounded by one or more upper layers that together form a funnel 1 1 10.
  • second compartment 204 may additionally include a slot or entryway that can provide access to the interior of tunnel 1 1 10.
  • the slot may be secured or substantially closed after insertion of second component 820.
  • second compartment 204 may also comprise a recess 1 175 in sole structure 104.
  • second compartment 204 is disposed in midsoie 151 , along heel region 145.
  • Recess 1 175 may be bounded by one or more relatively shallow sidewalls in one embodiment, in some embodiments, the dimensions of recess 1 175 may be designed or configured for secure and/or snug receipt of the sensor that comprises second component 820.
  • recess 175 includes a depth greater than a thickness of the sensor comprising second component 820.
  • a first area associated with a first side of second component 820 may be less than a second area associated with the base of recess 1 175.
  • recess 1 175 may be dimensioned to at least partially encompass or hold second component 820.
  • the second area of recess 1 175 may be slightly larger than the first area of second component 820, such that a substantially snug fit is formed between second component 820 and second compartment 204.
  • the dimensions of either second component 820 or second compartment 204 may differ such that one is substantially different from the other.
  • second component 820 may be easily deposited or inserted into recess 1 175 of midso!e 151 without requiring the removal of midsoie 151 from article 100. In other embodiments, however, it may be desirable to remove midsoie 151 or another layer of sole structure 104 prior to installation of second component 820 into article 100.
  • insole 216 may be replaced. Furthermore, if no other additional components are desired in article 100, bootie 214 and/or collar lining 212 or other removable elements may be returned to interior void 218 (see FIG. 18), which can substantially complete the installation process in one embodiment However, in other embodiments, additional or different components may be incorporated, as discussed below.
  • third component 830 comprising a light-emitting diode strip (referred to herein as an LED unit), is shown during installation into article 100.
  • the LED unit may include various mechanisms or components that can be utilized in tensioning system 150 (see FIG. 1 ).
  • the LED unit may include one or more LEDs of varying sizes, colors, and/or intensity levels.
  • third component 830 includes five LEDs.
  • third component 830 may comprise any desired object or element for insertion into article 100.
  • the LED unit may have different dimensions and/or shapes in different embodiments.
  • third component 830 has a substantially two-dimensional shape. Furthermore, the LEDs are disposed along a substantially continuous, rectangular-shaped and relatively narrow strip.
  • second portion 1 150 of connecting elements is shown prior to contact with third component 830 via port 1 190.
  • third component 830 and second component 820 may share a common port or connecting portion along wires disposed along a common sheath 1 180.
  • two or more components may include their own individual port and/or wiring assembly.
  • third component 830 has port 1 190 for contacting and/or connection to second portion 1 150.
  • the substantially same portion of connecting elements may contact both second component 820 and third component 830 in some embodiments.
  • third component 830 in some embodiments, after a connection has occurred with connecting element 710, it may be desired to install third component 830 in article 100. However, it should be understood that installation of third component 830 may also occur without any prior (or subsequent) connection to an element of article 100.
  • Third compartment 206 may comprise a sleeve-like region disposed along a portion of upper 102 in some embodiments. Third compartment 206 may be at least partially bounded by one or more upper layers that together form a funnel 1375. it should be understood that third compartment 206 may additionally include a slot 1350 that can provide access to the interior of tunnel 1375. in one embodiment, slot 1350 may be secured or substantially closed after insertion of third component 830. In other embodiments, tunnel 1375 and/or slot 1350 may be substantially similar to the slot and tunnel described above for use with second component 820. However, in other embodiments, the slot and tunnels used may be different.
  • tunnel 1375 may be designed or configured for secure and/or snug receipt of the LED unit of third component 830.
  • tunnel 1475 includes a diameter greater than a width of the LED unit of third component 830.
  • a first length associated with the LED unit may be less than a second length associated with tunnel 1375 of third compartment 206.
  • tunnel 1375 may be dimensioned to at least partially encompass, accommodate or hold third
  • the second length of tunnel 1375 may be slightly larger than the first length of the LED unit, such that a substantially snug fit is formed between third component 830 and third
  • third component 830 and third compartment 206 may differ such that one is
  • tunnel 1375 can be extended to accommodate the wiring associated with third component 830.
  • third component 830 may be easily slid or inserted into tunnel 1375 in upper 102 without requiring the removal of various layers of upper 102. Once third component 830 has been inserted, if no other additional components are desired in article 100, bootie 214 and/or collar lining 212 or other removable elements may be returned to interior void 218 (see FIG. 18), which can substantially complete the installation process in one embodiment. However, in other embodiments, additional or different components may be incorporated, as discussed below.
  • buttons for tightening, loosening and/or performing other functions can be located directly on or in an article.
  • buttons refer to a material or element that can be pressed or otherwise configured to operate a mechanism, such as a tab, switch, knob, control, lever, handle, or other such control means.
  • fourth component 840 may include one or more buttons for initiating incremental tightening and incremental loosening commands, for example.
  • additional buttons can be included for initiating any other commands including the open command (or fully loosen command), store tension command and return to stored tension command.
  • Still other embodiments could incorporate any other buttons for issuing any other kinds of commands.
  • fourth component 840 comprising a control unit or button board
  • the "button board” may include various switches, mechanisms or components that can be utilized for measuring current, pressure, or other properties in article 100.
  • the button board may detect and measure a relative change in a force or applied load, detect and measure the rate of change in force, identify force thresholds and/or detect contact and/or touch.
  • the button board may comprise a generally two- dimensional material.
  • fourth component 840 may include one or more buttons.
  • fourth component 840 includes a first button 1610, a second button 1620, and a third button 1630.
  • fourth component 840 may comprise any desired object or element for insertion into article 100, and/or any number of buttons.
  • the button board may further have different dimensions and/or shapes in different embodiments.
  • the buttons are disposed along a substantially continuous, rectangular-shaped and relatively narrow strip, in other embodiments, the dimensions and/or shape of fourth component 840 may differ.
  • second portion 1 150 of connecting element 710 is shown prior to contact with fourth component 840 via port 1 190.
  • fourth component 840, third component 830, and second component 820 may share a common port or connecting portion along wires disposed along a common sheath 1 180.
  • two or more components may include their own individual port and/or wiring assembly.
  • fourth component 840 has port 1 190 for contacting and/or connection to second portion 1 150 of connecting elements.
  • connection after a connection has occurred with connecting element 710, it may be desired to install fourth component 840 in article 100.
  • installation of fourth component 840 may also occur without any prior (or subsequent) connection to an element of article 100.
  • fourth compartment 207 may comprise a sleeve-like region disposed along a portion of upper 102 in some embodiments. Fourth compartment 207 may be at least partially bounded by one or more upper layers that together form a tunnel 1575. it should be understood that fourth compartment 207 may additionally include a slot 1550 that can provide access to the interior of tunnel 1575. In one embodiment, slot 1550 may be secured or substantially closed after insertion of fourth component 840, In addition, fourth compartment 207 may include provisions for allowing access to the buttons or other control mechanisms. In FIG. 16, for example, a first hole 1662, a second hole 1664, and a third hole 1686 comprising apertures in a portion of upper 102 are depicted.
  • first hole 1682 may be aligned with first button 1610
  • second hole 1684 may be aligned with second button 1820
  • third hole 1668 can be aligned with third button 1630.
  • some compartments may include exposed portions that allow external user contact with at least a portion of any installed components.
  • tunnel 1575 may be designed or configured for secure and/or snug receipt of the button board of fourth component 840.
  • tunnel 1575 includes a diameter greater than a width associated with the button board of fourth component 840.
  • a first length associated with the button board may be less than a second length associated with tunnel 1575 of fourth compartment 207.
  • tunnel 1575 may be dimensioned to at least partially encompass, accommodate, or hold fourth component 840.
  • the second length of tunnel 1575 may be slightly larger than the first length of the button board, such that a substantially snug fit is formed between fourth component 840 and fourth compartment 207.
  • the second length of tunnel 1575 may be slightly larger than the first length of the button board, such that a substantially snug fit is formed between fourth component 840 and fourth compartment 207.
  • dimensions of either fourth component 840 and fourth compartment 207 may differ such that one is substantially different from the other.
  • tunnel 1575 can be extended to accommodate the wiring associated with fourth component 840.
  • fourth component 840 may be easily slid or inserted into tunnel 1575 in upper 102 without requiring the removal of various layers of upper 102. Once fourth component 840 has been inserted, if no other additional components are desired in article 100, bootie 214 and/or collar lining 212 or other removable elements may be returned to interior void 218 (see FIG. 18), which can substantially complete the installation process in one embodiment. However, in other embodiments, additional or different components may be incorporated, as discussed earlier.
  • upper 102 and sole structure 104 are depicted in dotted line to provide a view of interior void 218 and various
  • first component 810 is disposed in first compartment 202 along sole plafe 250.
  • second component 820 is disposed in second compartment 204 along heel region 145.
  • third component 830 is disposed in third compartment 206 adjacent to a heel counter 1710 along upper 102.
  • fourth component 840 is disposed in fourth compartment 207 along instep region 1 10.
  • any of the components could be disposed in any other portions of an article, including the upper and/or sole structure. In some cases, some components could be disposed in one portion of an article and other components could be disposed in another, different, portion.
  • first component 810 comprising a housing unit with a motorized tensioning device could be disposed near the heel of article 100, while fourth component 840 could be disposed near forefoot region 105 of article 100.
  • the location of one or more components may be selected according to various factors including, but not limited to: size constraints, manufacturing constraints, aesthetic preferences, optimal design and functional placement, ease of removability or accessibility relative to other portions of article 100, as well as possibly other factors.
  • bootie 214 and/or collar lining 212 may be moved relative to their original, assembled positions in article 100.
  • FIG. 18 provides an embodiment of article 100 as bootie 214 and collar lining 212 are returned to resume a position within interior void 218.
  • article 100 is configured for a ready return to an assembled state, where a user may wear article 100.
  • the insertion of bootie 214 and/or collar lining 212 may cover and/or further conceal the various compartments of article 100.
  • bootie 214 and/or collar lining 212 can improve the security or incorporation of components within article 100 when they are replaced in upper 102 by pressing or dosing off any regions that were exposed for accessibility.
  • a tensioning system 150 may be completed and/or supplemented by the installation of components.
  • two or more components may work in concert or conjunction with one another.
  • a signal may be transmitted to activate the LED unit of third component 830.
  • one or more regions of article 100 may include light-diffusive, light-transmissive, translucent, or transparent materials, to facilitate the transmission of light from an LED that has been incorporated during or after manufacture of article 100.
  • heel counter 1710 may be formed of a light-diffusive material, for example.
  • third component 830 comprising LED unit may emit light that can be visible to the wearer or others via the diffuse material of heel counter 1710.
  • an enhanced aesthetic design may be produced by the use of various materials with LED unit.
  • components can interact with a tensioning device to activate or operate tensioning system 150.
  • a wearer can press first button 1610 of fourth component 840 to initiate an open, or fully loosen, command in tensioning system 150, as an example.
  • an article may be manufactured that has one or more compartments configured to receive components.
  • an article may have multiple components installed after a "first stage" manufacturing process.
  • a separate installation process or “second stage”, as generally described above one or more components may be installed throughout article 100.
  • This process is generally represented in the flow diagrams of FIGS. 20-21 , which represent two embodiments of a method for making an article of footwear with an automated, electronic, and/or mechanical system (for example, a fastening or tensioning system), where components of the system are installed during a post- manufacturing process.
  • FIG. 20-21 represent two embodiments of a method for making an article of footwear with an automated, electronic, and/or mechanical system (for example, a fastening or tensioning system), where components of the system are installed during a post- manufacturing process.
  • first step 2010 provides two main steps, including a first step 2010, where an article is made using techniques, such as one or more in-line article making techniques.
  • the article also includes accommodations for one or more components.
  • a second step 2020 the component(s) is inserted into the in-line article (for example, by hand). It should be understood that the assembly process of first step 2010 produces an article of footwear that can have specific
  • a first step 21 10 may involve beginning assembly or manufacture of in-line footwear, where the article includes a sole structure and an upper.
  • the sole structure can include a specialized plate for receiving an electronic control unit, and/or a recess for receiving a heel sensor
  • the upper in a third step 2130, can include a cable or wiring that is routed from the sole structure through tubes along one side (on the medial or lateral side) of the upper, and then back and forth over the instep region of the upper through additional series of tubes
  • the upper in a fourth step 2140, the upper can also include a compartment for receiving an LED unit, as well as a compartment for receiving a button board. Any of these steps may be optional, however.
  • a removable bootie or tongue in the factory assembled article of a fifth step 2150, there can be a removable bootie or tongue, as well as a removable collar lining, included in the manufacture of the upper.
  • the collar lining, bootie, and other types of inner liner materials i.e., removable elements
  • the stitching is directed to specialized portions of the inner liner materials so that while they generally remain attached or anchored to a portion of the upper, they can be easily removed and/or reinserted.
  • a sixth step 2160 beginning a second stage of the process, some of the inner materials are pulled out, revealing the interior compartments and/or the various accommodations for receiving additional components. In other words, the removal of these inner liner materials allows access to portions of the interior cavity of article that were covered previously.
  • a seventh step 2170 various electronic or mechanical components are inserted into the article (such as an LED in the heel, a heel sensor in the sole structure, a button board in the instep region, and/or an electronic control unit in the sole plate). In some cases, the components can be hand-inserted.
  • the article may be "opened up" without damage to the article, and the cables or other elements/areas that had been assembled within the interior of the shoe during manufacture in first step 21 10 may be readily accessed in later steps.
  • the inner materials may be easily reinserted in a eighth step 2180, and the exposed portions of the article are covered again.
  • FIGS. 20 and 21 as described herein may occur in rapid succession and in close proximity to one another in some
  • one or more steps may occur spaced apart in time and location, in other words, one step may occur in a first location, and another step may occur in a second location, where the first location is different from the second location.
  • the manufacture of the article in first step 2010 and/or first step 21 10 may occur off-site (e.g., at a factory or manufacturing facility), and the installation of components of later steps may take place at a second, different location (at a shopping outlet, retail store, or a residence, a separate manufacturing facility, etc.).
  • the manufacture of the article in first step 2010 and/or first step 21 10 may occur in a "remote site” (e.g., out of state, or abroad), while the actual insertion of the components of later steps may occur in a "local site” (e.g., within the country or state where the item or article will be sold and/or used), or vice-versa.
  • a "remote site” e.g., out of state, or abroad
  • local site e.g., within the country or state where the item or article will be sold and/or used
  • embodiments described herein may also include or refer to techniques, concepts, features, elements, methods, and/or components from U.S. Patent Publication Number , published , (previously U.S. Patent Application Number , filed May 28,
  • An article of footwear comprising:
  • an upper and a sole structure comprising an inner void and an inner surface
  • the at least one removable element is configured to be removable and re-insertable after manufacture of the article of footwear;
  • one or more compartments disposed within the article of footwear including a first compartment
  • Para 2 An article of footwear according to Para 1 , wherein the at least one removable element includes a bootie that is disposed within the inner void, and wherein the bootie is arranged to be adjacent to a majority of the inner surface of the upper.
  • Para 3 An article of footwear according to Para 1 or 2, wherein the at least one removable element includes a collar lining.
  • Para 4 An article of footwear according to any of Paras 1 to 3, wherein the sole structure includes a sole plate, wherein the sole plate includes the first compartment, and wherein the first compartment comprises a cavity configured to receive a component.
  • Para 5 An article of footwear according to any of Paras 1 to 3, wherein the sole structure includes a heel region, wherein the heel region of the sole structure includes the first compartment, and wherein the first compartment comprises a recess configured to receive a component.
  • the upper includes a first layer and a second layer, wherein the first compartment is disposed between a portion of the first layer and a portion of the second layer, and wherein the first compartment comprises a tunnel configured to receive a component.
  • Para 7 An article of footwear according to Para 6, wherein the upper includes a heel counter, wherein the first compartment is disposed adjacent to the heel counter, and wherein the heel counter comprises a light diffusive material.
  • Para 8 An article of footwear according to any preceding Para, wherein the upper includes a first layer and a second layer, and wherein the upper includes one or more cables disposed between the first layer and the second layer.
  • a method of installing one or components in an article of footwear comprising:
  • the sole plate that includes the first compartment into the article of footwear during manufacturing, wherein the first compartment comprises a cavity formed in the sole plate;
  • Para 10 A method according to Para 9, wherein the first component includes a housing unit containing a motorized tightening device.
  • Para 1 1.
  • manufacturing the article of footwear further comprises incorporating a sole structure with a recess into the article of footwear, wherein the recess comprises a second compartment.
  • Para 12 A method according to any of Paras 9 to 1 1 , wherein the first component includes a heel sensor.
  • Para 13 A method according to Para 9, further comprising exposing a region in the article of footwear and therein providing access to the first compartment.
  • manufacturing the article of footwear further comprises forming an upper comprising at least two layers of material including a first layer and a second layer, and positioning a portion of wire between the first layer and the second layer.
  • Para 15 A method according to Para 14, wherein installing the first component further comprises connecting the first component to the portion of wire that is disposed within the upper.
  • removing one or more inner lining materials further includes removing a bootie from an interior void.
  • removing one or more inner lining materials further includes removing a collar lining from an interior void.
  • An assembly system for installing components in an article of footwear comprising:
  • the article of footwear includes an upper and a sole structure, wherein the sole structure includes a first compartment, wherein the upper includes a second compartment;
  • the at least two components including a first component and a second component
  • first component is configured to be inserted into the first compartment and wherein the second component is configured to be inserted into the second compartment;
  • removable inner liner material is configured to be reinsertabie within the upper.
  • An assembly system for installing components in an article of footwear comprising:
  • the removable element comprises a removable inner liner material associated with the upper
  • the at least two components including a first component and a second component
  • first component is configured to be inserted into the first compartment and wherein the second component is configured to be inserted into the second compartment;
  • removable inner liner material is configured to be reinsertabie within the upper.
  • Para 20 An assembly system according to Para 18 or 19, wherein the removable inner liner material comprises a bootie and a collar lining.
  • Para 21 An assembly system according to any of Paras 18 to 20, wherein the sole structure includes a sole plate, wherein the sole plate includes a cavity, wherein the cavity comprises the first compartment, and wherein the cavity is configured to receive the first component.
  • Para 22 An assembly system according to Para 21 , wherein the article of footwear includes a connecting element, and wherein the first component is configured to be attached to the connecting element.

Landscapes

  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)

Abstract

Un article chaussant peut comprendre des moyens pour faciliter l'installation de divers composants. Lors de la fabrication de l'article chaussant, la tige et/ou la structure de semelle peuvent comprendre un ou plusieurs compartiments spécialisés conçus pour recevoir les composants. Les composants peuvent être installés dans des compartiments après la fabrication de l'article chaussant. Dans certains cas, les composants peuvent être utilisés pour effectuer des fonctions différentes dans un système de tension motorisé.
PCT/US2016/032251 2015-05-28 2016-05-13 Article chaussant et procédé d'assemblage de l'article chaussant WO2016191115A1 (fr)

Priority Applications (4)

Application Number Priority Date Filing Date Title
CN202311268090.8A CN117617623A (zh) 2015-05-28 2016-05-13 鞋类物品以及组装鞋类物品的方法
EP16728443.9A EP3302122B1 (fr) 2015-05-28 2016-05-13 Article chaussant et procédé d'assemblage de l'article chaussant
EP21180944.7A EP3939464A1 (fr) 2015-05-28 2016-05-13 Article de chaussure comprenant une bottine amovible et inserable et une semelle ayant une cavité comprenant un dispositif de tension motorisé
CN201680044192.3A CN107847007A (zh) 2015-05-28 2016-05-13 鞋类物品以及组装鞋类物品的方法

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US14/723,972 US11206891B2 (en) 2008-05-02 2015-05-28 Article of footwear and a method of assembly of the article of footwear
US14/723,972 2015-05-28

Publications (1)

Publication Number Publication Date
WO2016191115A1 true WO2016191115A1 (fr) 2016-12-01

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CN (2) CN117617623A (fr)
WO (1) WO2016191115A1 (fr)

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US11103030B2 (en) 2015-10-07 2021-08-31 Puma SE Article of footwear having an automatic lacing system
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US11317678B2 (en) 2015-12-02 2022-05-03 Puma SE Shoe with lacing mechanism
US11805854B2 (en) 2016-11-22 2023-11-07 Puma SE Method for fastening a shoe, in particular, a sports shoe, and shoe, in particular sports shoe
US11439192B2 (en) 2016-11-22 2022-09-13 Puma SE Method for putting on or taking off a piece of clothing or for closing, putting on, opening, or taking off a piece of luggage
US11234478B2 (en) 2018-08-27 2022-02-01 Samsung Electronics Co., Ltd. Insole and shoes comprising the same
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Also Published As

Publication number Publication date
EP3302122A1 (fr) 2018-04-11
CN117617623A (zh) 2024-03-01
CN107847007A (zh) 2018-03-27
EP3302122B1 (fr) 2021-06-23
EP3939464A1 (fr) 2022-01-19

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