WO2016190553A1 - Knitting method for forming hole in knitted product with continuous process, and knitted product manufactured thereby - Google Patents

Knitting method for forming hole in knitted product with continuous process, and knitted product manufactured thereby Download PDF

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Publication number
WO2016190553A1
WO2016190553A1 PCT/KR2016/004339 KR2016004339W WO2016190553A1 WO 2016190553 A1 WO2016190553 A1 WO 2016190553A1 KR 2016004339 W KR2016004339 W KR 2016004339W WO 2016190553 A1 WO2016190553 A1 WO 2016190553A1
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WIPO (PCT)
Prior art keywords
knitting
hole
finishing
forming
needles
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PCT/KR2016/004339
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French (fr)
Korean (ko)
Inventor
이갑성
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이갑성
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Publication of WO2016190553A1 publication Critical patent/WO2016190553A1/en

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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • D04B1/24Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
    • D04B1/26Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel stockings
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B7/00Flat-bed knitting machines with independently-movable needles
    • D04B7/30Flat-bed knitting machines with independently-movable needles specially adapted for knitting goods of particular configuration
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B9/00Circular knitting machines with independently-movable needles
    • D04B9/42Circular knitting machines with independently-movable needles specially adapted for producing goods of particular configuration
    • D04B9/46Circular knitting machines with independently-movable needles specially adapted for producing goods of particular configuration stockings, or portions thereof

Definitions

  • the present invention relates to a knitting method, and more particularly, to a knitting method that can easily form a hole and a finish in a desired position during the process of knitting a knitted fabric, such as stockings, socks, and knitted fabrics produced by such a method.
  • knitted fabrics are manufactured by connecting the loops continuously through the reciprocating motion of the needles.
  • Such knitted fabrics include stockings, socks, sweaters, vests, and shawls.
  • Knitting machines for manufacturing knitted fabrics can be largely divided into circular knitting machine and transverse knitting machine, among which circular knitting machine is widely used in the manufacture of stockings, socks, etc.
  • FIG. 11 is formed in the cylindrical cylinder 10, a plurality of needles 30 are respectively inserted into the plurality of insertion grooves 11, and a jacket (inserted in the lower portion of the needle 30 in each insertion groove 11) 40).
  • a feeder is provided on the upper portion of the cylinder 10 to supply a thread to the needle 30, and generally four feeders are arranged at intervals of about 90 degrees.
  • Each needle 30 has a hook 32 formed at the upper end to hook the thread supplied from the feeder, a latch rotatably coupled to the lower portion of the hook 32 (33 in FIG. 2), and the cylinder 10 at the lower end.
  • Butt (34) protruding to the outside of the, generally about 400 needles (30) are used in the circular knitting machine for the manufacture of stockings.
  • a cam block (not shown) is installed to allow the forward and backward movement, and the cam block is a needle cam that provides a path that rises while the butt 34 of the needle 30 is in contact with the cam block. And a stitch cam to provide a descending path.
  • each needle 30 makes a new loop using the thread supplied from the feeder. For example, with four feeders, each needle 30 makes four new loops while the cylinder is rotating one revolution.
  • the jacket 40 is installed at the lower portion of the needle 30 and serves to elevate the needle 30, and the cam butts 42, the control butts 44, and the butts 42 and 44 which protrude outwards, respectively. Springs 46, etc. that protrude to the opposite side.
  • the cam butt 42 is a portion that moves along the ascending or descending path provided by the jack elevating cam (not shown), and the controlling butt 44 is a matrix for controlling the operation of the jack 40 (not shown). (Not shown) is the contact portion of the control projection. The matrix is installed to selectively press the control butts 44 of all the jaks 40.
  • the operation of the jacket 40 can be controlled individually by the matrix, so the jacket 40 is mainly used in the case of operating a plurality of needles 30 in a complicated pattern to form a pattern or pattern on the knitted fabric.
  • the jack 42 is elevated along the jack elevating cam without using the cam block, or the jack 42 is elevated by the matrix control. You can also go on knitting. In the case of forming a pattern, a pattern, or the like, the needle 30 in the upper portion of the upper portion is often lifted by individually controlling the jakes 42 in the corresponding section through matrix control.
  • the knitted fabric has a disadvantage in that the loop is easily loosened when a plurality of loops are continuously connected in this way.
  • stockings that are knitted with very thin threads often show this loosening phenomenon.
  • a panty part of a stocking may be provided with a hole for stool or ventilation, or a venting hole may be formed at a foot of the stocking, or a hole for extracting a foot may be formed.
  • Patent Document 1 Registered Utility Model Publication No. 20-0365098 (Notice date: October 15, 2004)
  • the present invention is to solve this problem, it is an object of the present invention to provide a method for easily forming a hole in the knitted fabrics, such as stockings, socks without additional sewing.
  • the process for knitting the general knitting area while forming a first finishing structure when the course reaches the hole forming region begins; Forming a hole in the upper portion of the first finishing tissue; It provides a knitting method comprising the step of forming a second finish on top of the hole.
  • knitting may be performed in a general knitting area located on both sides of the hole forming area. have.
  • At least one feeder of the plurality of feeders for supplying the thread stops supplying the yarn. Knitting is made only with the thread supplied from the remaining feeder, it may be characterized in that the needle does not rise when passing through the lower portion of the feeder is stopped.
  • a predetermined number of hole forming needles among the plurality of needles are separated from the loop connected with the first finishing tissue by raising and lowering the lower portion of the feeder from which the thread supply is stopped. It may be characterized by.
  • the first finishing tissue is coupled to the lower end of the first finishing tissue folded down
  • the second finishing tissue is coupled to the top of the second finishing tissue folded bottom
  • the first finishing tissue or the second finishing tissue may be formed into a plurality of courses by a plurality of needles
  • the plurality of courses may be divided into a plurality of sections that are knitted in different ways.
  • the plurality of needles may include a plurality of needle groups each including at least one needle, wherein the plurality of needle groups are alternately arranged with a first needle group and a second needle group.
  • a loop may be formed for every course in at least one of the plurality of sections, and the second needle group may form one loop by tying a plurality of courses in at least one of the plurality of sections.
  • the plurality of sections of the first finishing tissue may include a first section including a course connected to a lower general knitting area, a second section connected to an upper course of the first section, and a second section of the second section. It may be characterized by including a third section including a course adjacent to the hole from the upper course.
  • the plurality of sections of the second finishing structure may include a first section including a course adjacent to a lower hole, a second section connected to an upper course of the first section, and an upper course of the second section. From may be characterized in that it comprises a third section including a course connected to the general knitting area formed continuously on top of the second finishing tissue.
  • the third finishing tissue is formed into a plurality of courses by a plurality of needles
  • the plurality of needles includes a plurality of needle groups including at least one needle
  • the needle group has a first needle group and a second needle group are alternately arranged, the first needle group forms a loop every course, and the second needle group binds the first course and the last course to form a loop. It may be characterized by.
  • a cylinder in which a plurality of needles and jaks are inserted up and down in the insertion groove of the outer peripheral surface, a plurality of feeders installed on the upper portion of the cylinder, a plurality of arranged on one side of the cylinder for elevating the needle
  • a circular knitting machine including a cam block, a matrix installed on one side of the cylinder to control the lifting of the jack.
  • the first finishing tissue formed in connection with the general knitting area; A hole formed in an upper portion of the first finishing tissue; A knitted fabric, characterized in that formed on top of the hole and the upper end comprises a second finishing tissue connected to the general knitting area, the first finishing tissue, the hole and the second finishing tissue is formed in a continuous process in the same knitting machine to provide.
  • the knitted fabric according to the present invention may be characterized in that it comprises a third finish formed on both sides of the hole in the same course as the entire course of the first finish, the hole, and the second finish.
  • the hole of the desired size can be easily formed in the desired position during the knitting of the knitted fabric, and since it is not necessary to proceed with cutting and sewing operations after completing the knitting as in the prior art, cost reduction and productivity improvement can be expected. Can be. Furthermore, since the hole of the desired size can be easily formed at any position of the knitted fabric, various functions and conveniences can be given to the knitted fabric such as stockings and socks, thereby improving customer satisfaction and increasing demand.
  • FIG. 1 is a view illustrating a cylinder, a needle, and a jacket constituting a circular knitting machine
  • 3 and 4 are photographs and conceptual views showing a state in which holes are formed by the knitting method according to an embodiment of the present invention, respectively.
  • FIG. 5 is a flowchart showing a knitting method according to an embodiment of the present invention.
  • FIG. 6 is a conceptual diagram showing the operation of the circular knitting machine in a general knitting state
  • Figure 7 is a conceptual diagram showing the operation of the circular knitting machine when forming the finish tissue
  • FIG. 8 is a conceptual diagram showing the operation of the circular knitting machine when forming a hole
  • FIG. 9 is a conceptual diagram illustrating a knitting method of a hole formation region.
  • the present invention relates to a knitting method for forming a hole with a finish in a desired position during the knitting process.
  • 3 and 4 are photographs and conceptual views showing a state in which the hole 102 is formed in the knitted fabric (eg, stockings) by the knitting method according to an embodiment of the present invention, respectively.
  • the hole forming region 100 is set in the middle of the general knitting region 200 where knitting is performed in a general manner, and the hole 102 is formed in the hole forming region 100. And finishes (110, 120, 130) around the hole.
  • the knitting process of the general knitting area 200 and the knitting process of the hole forming area 100 proceed continuously without interruption.
  • first and second finishing tissues 110 and 120 are formed in the lower and upper portions of the hole 102 to prevent loosening
  • first and first The second finishing structure (110, 120) is formed on both side ends of the hole (102) includes a third finishing structure 130 to prevent loosening.
  • a hole 102 is not particularly limited.
  • it may be formed for the purpose of ventilating or removing a foot on the sole of a stocking or the like, or may be formed for a toilet for a panty portion of the stocking.
  • it may be formed for the purpose of fitting the arm in a position adjacent to the band portion at the top of the body stocking, it may be formed in a variety of other applications in various locations.
  • Hole forming method according to an embodiment of the present invention, as shown in the flow chart of Figure 5, the step of performing a general knitting (ST11), and the first finishing tissue 110 in the lower portion where the hole 102 is to be formed While forming the third finishing tissue 130 on both sides of the first finishing tissue 110 (ST12), forming the hole 102 in the set position (ST13) and the hole 102 While forming the second finishing tissue 120 on the top of the) while continuing to form the third finishing tissue 130 on both sides of the second finishing tissue 120 (ST14) and proceeds to the general knitting again
  • a step ST15 is included.
  • the knitting method according to the embodiment of the present invention as described above, the cylinder 10, a plurality of needles 30 and the jacket 40, inserted into the outer surface of the cylinder 110, the upper portion of the cylinder 110 It can be made through a circular knitting machine comprising a plurality of feeders for feeding the yarn.
  • the type of knitting machine is not necessarily limited to the circular knitting machine, it is also possible to implement the method according to the present invention using another kind of knitting machine.
  • the general knitting area 200 is knitted in a general manner.
  • the needle 30 moves up and down at each lower portion of the first to fourth feeders 1F, 2F, 3F, and 4F.
  • the needle 30 is generally elevated along the needle cam 70 and the stitch cam 80 constituting the cam block, but by lifting the jack 40 in the retracted state of the cam block, The needle 30 may be raised and lowered.
  • the first finishing tissue 110 starts knitting and at the same time, the third finishing tissue ( 130) start knitting.
  • the needle 30 is lifted and lowered by the jaws 40 individually controlled by the matrix in the retracted state of the cam block. This is because the finishing tissue (110, 120, 130) requires a more complex needle control than the general knitting.
  • FIG. 9 and 10 are a conceptual diagram and a knitting state diagram showing a process of knitting by the knitting method according to an embodiment of the present invention, respectively.
  • one loop formed during knitting is represented by one circle, and therefore, only one circle is displayed over several courses, indicating that the first course and the end course of the corresponding section are grouped into one loop.
  • 54 needles 30 are used for knitting the hole forming area 100, of which 26 needles (15 to 40 needles shown in the lower part of the drawing) form the first and second finishes 110 and 120.
  • Each of the 14 needles (1 to 14 needles, 41 to 54 needles) on both sides is used to form a third finish 130 on both sides of the first and second finishes 110.120.
  • the knitting process proceeds according to a conventional method by 400 needles 30, and when the course corresponding to the hole forming area 100 is reached, the finishing structure (54) While 110, 120, 130 and holes 102 are formed, the knitting proceeds in a conventional manner by the remaining 346 needles in the outer portion of the hole forming region 100.
  • the number of needles 30 used for knitting the hole forming region 100 is not limited to those shown in the drawings, and may vary depending on the width of the holes 102 or the finishing structures 110, 120, and 130.
  • the supply of the yarn to the first feeder 1F is interrupted while the first feeder is stopped.
  • the entire needle 30 is controlled not to rise. Therefore, the entire needle 30 passes through the lower part of the first feeder 1F while the thread supplied from the fourth feeder 4F hangs on the hook and descends.
  • the first finishing structure 110 and the third sides on both sides are formed by using the yarns provided by the three feeders 2F, 3F, and 4F except the first feeder 1F. Knitted finish 130 is made.
  • the conventional knitting is performed using the yarns provided by the three feeders 2F, 3F, and 4F.
  • the first finishing structure 110 is completed, while 15 to 40 needles are threaded as shown in FIG. 8. It raises and falls in the lower part of the 1st feeder 1F which is not supplied.
  • all of the needles 30 are controlled so as not to rise from the lower portion of the first feeder 1F to which the thread is not supplied.
  • the thread supplied from 4F) is hooked on the hook and passes through the lower portion of the first feeder 1F in the lowered state.
  • the second finishing structure 120 must be formed on the hole 102. That is, 15 to 40 needles in the empty state are supplied with the yarn from the second feeder 2F and start to form a new loop for the second finishing tissue 120. At the same time, on both sides of the second finishing tissue 120, the knitting of the third finishing tissue 120, which was previously performed, continues. Even in this case, in the general knitting area 200 outside the hole forming area 100, the normal knitting continues using the yarns provided by the three feeders 2F, 3F, and 4F. (ST14)
  • the first finishing tissue 110 is knitted by 26 needles (15 to 40 needles), for example, as shown in Figs. 9 and 10, in which the entire course is divided into sections and knits in different ways. It is preferable.
  • the entire course is divided into three sections.
  • the first to third courses of the hole formation region 100 are the first section
  • the fourth course is the second section.
  • Courses 5 to 14 were used as the third section.
  • the number of courses may vary depending on the size of the finishing organization 110, and the number of sections belonging to the same may also vary.
  • each needle 30 may be formed by alternating three loops and one loop. That is, 15 needles corresponding to the first needle of the first finishing tissue 110 form three loops, 16 needles form a loop by combining the first to third courses into one loop, and 17 needles have three loops. 18 needles can knit the first section in the order of tying the first to third courses into one loop to form one loop.
  • the first section is a section adjacent to the lower general knitting area 200 of the first finishing tissue 110, when knitting in this manner, the tissue is dense and not easily loosened while the lower general knitting area 200 Solidarity with will increase. In addition, it can be more firmly bound with the top of the first finishing tissue 110 to be folded later.
  • the second section (four courses) is a part connecting the first section and the third section, and each needle (15 to 40 needles) is shown in the drawing to form only one course, but the present invention is not limited thereto.
  • the number of courses constituting the section may be two or more.
  • the third section (5 to 14 courses) is a section that is knitted so that the upper end of the first finishing tissue 100 can be folded downward, and therefore should have a length sufficient to be folded. For example, it is desirable to knit more courses than the first section.
  • two adjacent needles are paired and operated in the same manner in a third section (5 to 14 courses) of the first finishing tissue 110.
  • 15 needles and 16 needles corresponding to the first and second needles each form a loop by tying the fifth to fourteen courses into one loop
  • 17 needles and 18 needles each form 10 loops according to the number of courses.
  • the 19 needles and the 20 needles each bind the fifth to fourteen courses to form one loop
  • the 21 needles and the 22 needles each form ten loops according to the number of courses.
  • To 14 courses ).
  • the second finish 120 is knitted in a symmetrical manner with the first finish 110 at the top of the hole 102.
  • the second finishing organization 120 it is preferable to divide the entire course into three sections and knit each section in a different method.
  • the first to tenth courses are the first section from the hole 102, and the eleventh course is the second section.
  • the 12th to 14th courses may be the third section.
  • the second finishing tissue 120 is not particularly limited in the number of courses and sections.
  • the knitting of the second finishing tissue 120 is started by 26 needles (15 to 40 needles) that are lowered to an empty state in the process of forming the hole 102.
  • the first section (1 to 10 courses) of the second finishing tissue 120 is a section that is knitted so that the lower end can be folded upward, and therefore should have a length sufficient to be folded.
  • two adjacent needles are paired and operated in the same manner in the first section (1 to 10 courses) of the second finishing tissue 120.
  • 15 needles and 16 needles corresponding to the first and second needles in the first section (1 to 10 courses) of the second finishing tissue 120 each form a loop by tying the first to 10 courses together.
  • 17 needles and 18 needles each form 10 loops according to the number of courses
  • 19 needles and 20 needles each form a loop by tying the first to 10 courses in one
  • the first section (1 to 10 courses) is knitted in the order of forming 10 loops.
  • a plurality of courses are bundled into one loop by about half of the needles used to form the second finishing tissue 120, which causes the bottom of the second finishing tissue 120 to be pulled up and folded. It is bound to the tissue of the second section (11 courses) and the third section (12 to 14 courses) in the upper part.
  • the second section (11 courses) of the second finishing tissue 120 connects the first section (1 to 10 courses) and the third section (12 to 14 courses), and each needle (15 to 40 needles) is shown in the drawing. Although all are shown to form only one course, the number of courses constituting the second section may be two or more because it is not limited thereto.
  • the third section (12 to 14 course) of the second finishing tissue 120 is a section adjacent to the upper general knitting area 200, each needle 30 is to alternately form three loops and one loop. Can be. That is, 15 needles form three loops, 16 needles form a loop by combining the 12th through 14th courses into one, 17 needles form 3 loops, and 18 needles form the 12th through 14th courses It is possible to knit the third section (12 to 14 courses) in the order, such as to form a loop by binding to one.
  • Knitting the third section (12 to 14 courses) in this manner increases the tightness of the tissue and does not loosen easily, while increasing the binding force with the upper general knitting area 200.
  • the lower end of the second finishing tissue 110 to be folded upwardly also serves to firmly bind to the upper general knitting area 200.
  • the third finishing tissue 130 located at both sides of the hole 102 starts knitting together with the first finishing tissue 110 at both sides of the first finishing tissue 110, and the first finishing tissue 110 is formed. After completion, the knitting is continued even when the hole 102 is formed, and the knitting continues while the second finishing tissue 120 is in progress, and is completed together when the knitting of the second finishing tissue 120 is completed.
  • holes for forming holes among the 54 needles 30 used for knitting the hole forming regions 100 for the third finishing structure 130 are formed.
  • Each of the 14 needles (1 to 14 needles, 41 to 54 needles) located on both sides of the 15 to 40 needles is used.
  • 1 needle, 5 needles and 9 needles form a loop every 29 courses
  • 10 to The 12 needles each form a loop by tying the entirety of 1 to 29 courses into one, while the 13 and 14 needles form a loop every course.
  • 41 and 42 needles form a loop for each course, 43 to 45 needles, 47 to 49 needles, 51 to 53 needles, respectively, 1 to 29 courses in one loop 46 needles, 50 needles and 54 needles form a loop every course.
  • a plurality of sections are formed in the third finishing structure 130 to bind the first course and the last course of the hole forming area 100 into one loop, and thus both sides of the first and second finishing tissues 110 and 120 are formed. 3 is tightly tightened by the finishing structure 130, so that the loosening phenomenon around the hole 102 can be prevented.
  • the finish tissues 110, 120, 130 are formed around the hole 102, the finish tissue (110, 120, 130) is to prevent the loosening around the hole 102 to achieve this object It is possible to organize the finishing organization (110, 120, 130) in a variety of ways to the extent possible. Therefore, the number of needles, knitting patterns, etc. for forming the finish (110, 120, 130) is not limited to the above-described embodiment can be modified in various ways in a specific application.
  • the knitting method according to the present invention is proposed to form holes and finishes in a continuous process such as stockings, socks, etc., but the holes and other types of knitted fabrics such as sweaters, vests, shawls, toshi, hats, underwear, etc. Naturally, it can be applied to the simultaneous formation of a finish.
  • the third finishing tissue 130 is formed on both sides of the hole 102 to tighten the side ends of the first finishing tissue 110 and the second finishing tissue 120, but is relatively thick. If there is little risk of breaking due to knitting with strong yarn or knitting with strong yarn, the third finishing tissue 130 may be omitted.
  • the type of the knitting machine to form a hole during knitting in accordance with the method of the present invention as described above is not limited, and according to the present invention during the production of the knitted fabric using a variety of knitting machines, such as circular knitting machine, flat knitting machine Through this method, holes and finishes can be formed in a continuous process.
  • the present invention may be modified or modified in various forms, and the modified or modified embodiments may be included in the scope of the present invention as long as they include the technical spirit of the present invention disclosed in the following claims.
  • hole forming region 102 hole 110: first finishing structure

Abstract

The present invention relates to a knitting method capable of forming a hole in a knitted product with a continuous process. According to the present invention, the knitting method comprises the steps of: forming a first finishing weave when arriving at a course from which a hole formation region starts while carrying out weaving with respect to a normal knitting region; forming a hole at the upper part of the first finishing weave; and forming a second finishing weave at the upper part of the hole. According to the present invention, a hole of a desired size can be conveniently formed at a desired position during the weaving of a weaved product, and since it is unnecessary to carry out, as in a conventional method, additional cutting and sewing work after completing weaving, a reduction in costs and an improvement in productivity can be expected. In addition, a hole of a desired size can be conveniently formed at any position, and thus various functions and convenience can be provided to a knitted product such as stockings and socks, thereby enabling an improvement in customer satisfaction and an increase in demand to be expected.

Description

연속 공정으로 편직물에 홀을 형성하는 편직방법과 이를 통해 제작된 편직물Knitting method for forming holes in knitted fabric by continuous process and knitted fabric produced through
본 발명은 편직방법에 관한 것으로서, 구체적으로는 스타킹, 양말 등의 편직물을 편직하는 공정 중에 원하는 위치에 홀과 마감조직을 간편하게 형성할 수 있는 편직방법과 이러한 방법으로 제작된 편직물에 관한 것이다.The present invention relates to a knitting method, and more particularly, to a knitting method that can easily form a hole and a finish in a desired position during the process of knitting a knitted fabric, such as stockings, socks, and knitted fabrics produced by such a method.
일반적으로 편직물은 니들의 왕복운동을 통해 루프를 연속적으로 연결해 나가는 방식으로 제조되며, 이러한 편직물에는 스타킹, 양말, 스웨터, 조끼, 목도리 등이 있다.In general, knitted fabrics are manufactured by connecting the loops continuously through the reciprocating motion of the needles. Such knitted fabrics include stockings, socks, sweaters, vests, and shawls.
편직물을 제조하는 편직기는 크게 환편기와 횡편기로 구분될 수 있으며, 이 중에서 환편기는 스타킹, 양말 등의 제조에 널리 사용되는 것으로서 도 1에 나타낸 바와 같이, 외주면에 수직방향을 따라 다수의 삽입홈(11)이 형성된 원통 형상의 실린더(10)와, 다수의 삽입홈(11)에 각각 삽입되는 다수의 니들(30)과, 각 삽입홈(11)에서 니들(30)의 하부에 삽입되는 쟈크(40)를 포함한다.Knitting machines for manufacturing knitted fabrics can be largely divided into circular knitting machine and transverse knitting machine, among which circular knitting machine is widely used in the manufacture of stockings, socks, etc. As shown in FIG. 11 is formed in the cylindrical cylinder 10, a plurality of needles 30 are respectively inserted into the plurality of insertion grooves 11, and a jacket (inserted in the lower portion of the needle 30 in each insertion groove 11) 40).
도면에는 나타내지 않았으나, 실린더(10)의 상부에는 니들(30)에 실을 공급하기 위한 피더(feeder)가 설치되며, 일반적으로는 4개의 피더가 약 90도의 간격으로 배치된다.Although not shown in the figure, a feeder is provided on the upper portion of the cylinder 10 to supply a thread to the needle 30, and generally four feeders are arranged at intervals of about 90 degrees.
각 니들(30)은 피더에서 공급된 실을 걸기 위해 상단에 형성된 후크(32)와, 후크(32)의 하부에 회전 가능하게 결합된 래치(도 2의 33)와, 하단부에서 실린더(10)의 외측으로 돌출되는 버트(butt)(34)를 포함하며, 일반적으로 스타킹 제조용 환편기에는 대략 400개의 니들(30)이 사용되고 있다.Each needle 30 has a hook 32 formed at the upper end to hook the thread supplied from the feeder, a latch rotatably coupled to the lower portion of the hook 32 (33 in FIG. 2), and the cylinder 10 at the lower end. Butt (34) protruding to the outside of the, generally about 400 needles (30) are used in the circular knitting machine for the manufacture of stockings.
실린더(10)의 외측에는 캠블록(도면에는 나타내지 않았음)이 전후진 운동이 가능하도록 설치되며, 이러한 캠블록은 니들(30)의 버트(34)가 접하면서 상승하는 경로를 제공하는 니들캠과 하강하는 경로를 제공하는 스티치캠 등을 포함할 수 있다.On the outside of the cylinder 10, a cam block (not shown) is installed to allow the forward and backward movement, and the cam block is a needle cam that provides a path that rises while the butt 34 of the needle 30 is in contact with the cam block. And a stitch cam to provide a descending path.
따라서 실린더(10)를 회전시키면 실린더(10)에 장착된 다수의 니들(30)이 순차적으로 각 피더의 하부를 지나는 과정에서 캠블록의 니들캠과 스티치캠을 따라 상승 및 하강운동을 하게 되고, 이 과정에서 각 니들(30)은 피더에서 공급되는 실을 이용하여 새로운 루프를 만들게 된다. 예를 들어 피더가 4개인 경우에는 실린더가 1회전하는 동안 각 니들(30)은 4개의 새로운 루프를 만들게 된다.Accordingly, when the cylinder 10 is rotated, the plurality of needles 30 mounted on the cylinder 10 sequentially move up and down along the needle cam and stitch cam of the cam block while passing the lower portion of each feeder. In this process, each needle 30 makes a new loop using the thread supplied from the feeder. For example, with four feeders, each needle 30 makes four new loops while the cylinder is rotating one revolution.
쟈크(40)는 니들(30)의 하부에 설치되어 니들(30)을 승강시키는 역할을 하는 것으로서, 외측으로 각각 돌출된 캠용 버트(42), 제어용 버트(44), 버트(42,44)의 반대쪽으로 돌출된 스프링(46) 등을 포함할 수 있다. The jacket 40 is installed at the lower portion of the needle 30 and serves to elevate the needle 30, and the cam butts 42, the control butts 44, and the butts 42 and 44 which protrude outwards, respectively. Springs 46, etc. that protrude to the opposite side.
캠용 버트(42)는 쟈크승강캠(도면에는 나타내지 않았음)이 제공하는 상승경로 또는 하강경로를 따라 이동하는 부분이고, 제어용 버트(44)는 쟈크(40)의 동작을 제어하는 매트릭스(도면에는 나타내지 않았음)의 제어돌기가 접촉하는 부분이다. 매트릭스는 모든 쟈크(40)의 제어용 버트(44)를 선택적으로 누를 수 있도록 설치된다.The cam butt 42 is a portion that moves along the ascending or descending path provided by the jack elevating cam (not shown), and the controlling butt 44 is a matrix for controlling the operation of the jack 40 (not shown). (Not shown) is the contact portion of the control projection. The matrix is installed to selectively press the control butts 44 of all the jaks 40.
쟈크(40)의 동작은 매트릭스에 의해 개별적으로 제어될 수 있으며, 따라서 쟈크(40)는 편직물에 패턴이나 무늬를 형성하기 위하여 다수의 니들(30)을 복잡한 패턴으로 동작시키는 경우에 주로 사용된다. The operation of the jacket 40 can be controlled individually by the matrix, so the jacket 40 is mainly used in the case of operating a plurality of needles 30 in a complicated pattern to form a pattern or pattern on the knitted fabric.
일반적인 편직 구간에서는 캠블록만으로 니들(30)을 승강시키는 것이 보통이지만, 이와 달리 캠블록을 사용하지 않은 채 쟈크(42)를 쟈크승강캠을 따라 승강시키거나 매트릭스 제어를 통해 쟈크(42)를 승강시키면서 편직을 진행할 수도 있다. 패턴, 무늬 등을 형성하는 경우에는 매트릭스 제어를 통해 해당 구간의 쟈크(42)를 개별적으로 제어함으로써 그 상부의 니들(30)을 승강시키는 경우가 많다.In a general knitting section, it is common to elevate the needle 30 only by the cam block, but unlike this, the jack 42 is elevated along the jack elevating cam without using the cam block, or the jack 42 is elevated by the matrix control. You can also go on knitting. In the case of forming a pattern, a pattern, or the like, the needle 30 in the upper portion of the upper portion is often lifted by individually controlling the jakes 42 in the corresponding section through matrix control.
일반적인 편직방법을 살펴보면, 도 2에 나타낸 바와 같이, 구(舊)루프(62)가 형성된 상태에서 니들(30)을 상승시키면 구루프(62)에 의해 래치(33)가 아래쪽으로 열린다. 이어서 니들(30)을 하강시키면 후크(32)에 실(60)이 걸리게 되고, 계속 니들(30)을 하강시키면 구루프(62)가 래치(33)를 위쪽으로 밀어 닫으면서 니들(30)에서 벗어남과 동시에 신(新)루프(64)가 형성된다. 전체 니들(30)이 이러한 과정을 반복하면서 루프가 연속적으로 연결됨으로써 편직이 이루어지며, 편직물은 실린더(10)의 내부를 통해 아래쪽으로 하강하여 소정의 권취롤러에 감기게 된다.Looking at the general knitting method, as shown in Figure 2, when the needle 30 is raised in the state in which the old loop 62 is formed, the latch 33 is opened downward by the old loop 62. Subsequently, when the needle 30 is lowered, the thread 60 is caught by the hook 32, and when the needle 30 is lowered continuously, the guru 62 pushes the latch 33 upward and closes the needle 30. At the same time, a new loop 64 is formed. While the entire needle 30 repeats this process, the loop is continuously connected, and the knitting is made, and the knitted fabric is lowered downward through the inside of the cylinder 10 to be wound on a predetermined winding roller.
그런데 편직물은 이와 같이 다수의 루프가 연속적으로 연결되어 있기 때문에 중간에 루프가 끊어지면 쉽게 올이 풀리는 단점이 있다. 특히 매우 얇은 실로 편직되는 스타킹에는 이러한 올 풀림 현상이 자주 나타난다.However, the knitted fabric has a disadvantage in that the loop is easily loosened when a plurality of loops are continuously connected in this way. In particular, stockings that are knitted with very thin threads often show this loosening phenomenon.
한편 최근 들어 입고 벗는 것이 불편한 스타킹의 편의성을 높이기 위하여 스타킹에 다양한 용도의 홀을 형성하는 사례가 늘어 나고 있다. 예를 들어 특허문헌 1에 나타낸 바와 같이 스타킹의 팬티부분에 용변 또는 통풍을 위한 홀을 형성하는 경우도 있고, 스타킹의 발부분에 통풍용 홀을 형성하거나 발을 빼낼 수 있는 홀을 형성하는 경우도 있다.Meanwhile, in recent years, in order to increase the convenience of stockings that are inconvenient to wear and take off, there are increasing cases of forming holes for various uses in stockings. For example, as shown in Patent Literature 1, a panty part of a stocking may be provided with a hole for stool or ventilation, or a venting hole may be formed at a foot of the stocking, or a hole for extracting a foot may be formed. have.
그런데 편직물인 스타킹에 이러한 홀을 형성하려면 해당 부분을 절개한 후에 올 풀림 방지를 위하여 별도의 봉제작업(예, 오버로크)을 추가로 해야만 하므로 생산성이 낮아지는 것은 물론이고 제품단가의 상승을 피할 수 없는 문제가 있다. 이러한 문제는 스타킹뿐만 아니라 다른 종류의 편직물에 홀을 내는 경우에도 발생할 수 있으므로 이에 대한 개선방안을 마련할 필요가 있다.However, in order to form such holes in knitted stockings, additional sewing operations (e.g. overlock) must be added to prevent loosening after the incision is made, so that the productivity is lowered and the cost of the product cannot be avoided. there is a problem. This problem may occur not only in stockings but also in holes of other kinds of knitted fabrics, and thus, there is a need for improvement.
[선행기술문헌][Preceding technical literature]
[특허문헌][Patent Documents]
(특허문헌 1) 등록실용신안공보 제20-0365098호(공고일: 2004.10.15)(Patent Document 1) Registered Utility Model Publication No. 20-0365098 (Notice date: October 15, 2004)
본 발명은 이러한 문제를 해결하기 위한 것으로서, 스타킹, 양말 등의 편직물에 별도의 추가 봉제작업 없이도 간편하게 홀을 형성할 수 있는 방법을 제공하는 데 그 목적이 있다. The present invention is to solve this problem, it is an object of the present invention to provide a method for easily forming a hole in the knitted fabrics, such as stockings, socks without additional sewing.
전술한 목적을 달성하기 위하여, 본 발명의 일 양상은, 일반편직영역에 대한 편직을 진행하다가 홀 형성영역이 시작되는 코스에 도달하면 제1 마감조직을 형성하는 단계; 상기 제1 마감조직의 상부에 홀을 형성하는 단계; 상기 홀의 상부에 제2 마감조직을 형성하는 단계를 포함하는 편직 방법을 제공한다.In order to achieve the above object, an aspect of the present invention, the process for knitting the general knitting area while forming a first finishing structure when the course reaches the hole forming region begins; Forming a hole in the upper portion of the first finishing tissue; It provides a knitting method comprising the step of forming a second finish on top of the hole.
본 발명에 따른 편직 방법에서는, 상기 제1 마감조직을 형성하기 시작할 때 상기 제1 마감조직의 양측에서 제3 마감조직의 형성을 시작하고, 상기 제2 마감조직의 형성을 완료할 때 상기 제3 마감조직의 형성을 완료하는 것을 특징으로 할 수 있다.In the knitting method according to the present invention, when the start of forming the first finishing tissue starts the formation of the third finishing tissue on both sides of the first finishing tissue, when completing the formation of the second finishing tissue the third Characterized by completing the formation of the finish.
또한 본 발명에 따른 편직 방법에서는, 상기 제1 마감조직, 상기 홀, 및 상기 제2 마감조직을 형성하는 중에 상기 홀 형성영역의 양측에 위치하는 일반편직영역에서도 편직이 진행되는 것을 특징으로 할 수 있다.In addition, in the knitting method according to the present invention, during the formation of the first finishing structure, the hole, and the second finishing structure, knitting may be performed in a general knitting area located on both sides of the hole forming area. have.
또한 본 발명에 따른 편직 방법의, 상기 제1 마감조직을 형성하는 단계와 상기 제2 마감조직을 형성하는 단계에서는, 실을 공급하는 다수의 피더 중에서 적어도 하나의 피더가 실공급을 중단한 상태에서 나머지 피더에서 공급되는 실로만 편직이 이루어지며, 니들이 실공급이 중단된 피더의 하부를 통과할 때는 상승하지 않는 것을 특징으로 할 수 있다. 그리고 상기 제1 마감조직의 상부에 홀을 형성하는 단계에서는, 다수의 니들 중에서 설정된 개수의 홀 형성용 니들이 실공급이 중단된 피더의 하부에서 상승후 하강함으로써 상기 제1 마감조직과 연결된 루프에서 분리되는 것을 특징으로 할 수 있다.Further, in the knitting method of the present invention, in the forming of the first finishing structure and the forming of the second finishing structure, at least one feeder of the plurality of feeders for supplying the thread stops supplying the yarn. Knitting is made only with the thread supplied from the remaining feeder, it may be characterized in that the needle does not rise when passing through the lower portion of the feeder is stopped. In the forming of the hole in the upper portion of the first finishing tissue, a predetermined number of hole forming needles among the plurality of needles are separated from the loop connected with the first finishing tissue by raising and lowering the lower portion of the feeder from which the thread supply is stopped. It may be characterized by.
또한 본 발명에 따른 편직 방법에서는, 상기 제1 마감조직은 상단이 아래로 접혀서 상기 제1 마감조직의 하단에 결합되고, 상기 제2 마감조직은 하단이 위로 접혀서 상기 제2 마감조직의 상단에 결합되는 것을 특징으로 할 수 있다. 이때, 상기 제1 마감조직 또는 상기 제2 마감조직은 다수의 니들에 의해 다수의 코스로 형성되고, 상기 다수의 코스는 서로 다른 방법으로 편직되는 다수의 구간으로 분할되는 것을 특징으로 할 수 있다. 또한 상기 다수의 니들은 각각 적어도 하나의 니들을 포함하는 다수의 니들군을 포함하며, 상기 다수의 니들군은 제1니들군과 제2 니들군이 교대로 배치되고, 상기 제1 니들군은 상기 다수의 구간 중에서 적어도 하나의 구간에서는 매 코스마다 루프를 형성하고 상기 제2 니들군은 상기 다수의 구간 중에서 적어도 하나의 구간에서는 다수의 코스를 묶어서 하나의 루프를 형성하는 것을 특징으로 할 수 있다.In addition, in the knitting method according to the present invention, the first finishing tissue is coupled to the lower end of the first finishing tissue folded down, the second finishing tissue is coupled to the top of the second finishing tissue folded bottom It may be characterized by. In this case, the first finishing tissue or the second finishing tissue may be formed into a plurality of courses by a plurality of needles, the plurality of courses may be divided into a plurality of sections that are knitted in different ways. The plurality of needles may include a plurality of needle groups each including at least one needle, wherein the plurality of needle groups are alternately arranged with a first needle group and a second needle group. A loop may be formed for every course in at least one of the plurality of sections, and the second needle group may form one loop by tying a plurality of courses in at least one of the plurality of sections.
또한 상기 제1 마감조직의 상기 다수의 구간은, 하부의 일반편직영역과 연결되는 코스를 포함하는 제1구간과, 상기 제1 구간의 상단 코스에 연결되는 제2 구간과, 상기 제2 구간의 상단코스에서부터 상기 홀에 인접한 코스를 포함하는 제3 구간을 포함하는 것을 특징으로 할 수 있다.The plurality of sections of the first finishing tissue may include a first section including a course connected to a lower general knitting area, a second section connected to an upper course of the first section, and a second section of the second section. It may be characterized by including a third section including a course adjacent to the hole from the upper course.
또한 상기 제2 마감조직의 상기 다수의 구간은, 하부의 홀과 인접하는 코스를 포함하는 제1 구간과, 상기 제1 구간의 상단 코스에 연결되는 제2 구간과, 상기 제2 구간의 상단코스에서부터 상기 제2 마감조직의 상부에 연속하여 형성되는 일반편직영역과 연결되는 코스를 포함하는 제3 구간을 포함하는 것을 특징으로 할 수 있다.The plurality of sections of the second finishing structure may include a first section including a course adjacent to a lower hole, a second section connected to an upper course of the first section, and an upper course of the second section. From may be characterized in that it comprises a third section including a course connected to the general knitting area formed continuously on top of the second finishing tissue.
또한 본 발명에 따른 편직 방법에서는, 상기 제3 마감조직은 다수의 니들에 의해 다수의 코스로 형성되고, 상기 다수의 니들은 적어도 하나의 니들을 포함하는 다수의 니들군을 포함하며, 상기 다수의 니들군은 제1니들군과 제2 니들군이 교대로 배치되고, 상기 제1 니들군은 매 코스마다 루프를 형성하고 상기 제2 니들군은 첫코스와 마지막코스를 묶어서 하나의 루프를 형성하는 것을 특징으로 할 수 있다.In addition, in the knitting method according to the present invention, the third finishing tissue is formed into a plurality of courses by a plurality of needles, the plurality of needles includes a plurality of needle groups including at least one needle, The needle group has a first needle group and a second needle group are alternately arranged, the first needle group forms a loop every course, and the second needle group binds the first course and the last course to form a loop. It may be characterized by.
한편 본 발명의 다른 양상은, 외주면의 삽입홈에 다수의 니들과 쟈크가 상하로 삽입된 실린더, 상기 실린더의 상부에 설치된 다수의 피더, 상기 니들의 승강을 위해 상기 실린더의 일측에 배치된 다수의 캠블록, 상기 쟈크의 승강을 제어하기 위하여 상기 실린더의 일측에 설치되는 매트릭스를 포함하는 환편기를 이용하여 편직물에 홀을 형성하는 편직 방법에 있어서. 상기 다수의 피더에 모두 실을 공급한 상태에서 일반편직영역에 대한 편직을 진행하는 단계; 설정된 홀 형성영역에 대응하는 코스에 도달하면, 상기 다수의 피더 중에서 적어도 하나의 피더에 대한 실공급을 중단하고, 상기 매트릭스를 이용하여 실공급이 중단된 피더의 하부에서 상기 다수의 니들이 상승하지 않고 통과하도록 함으로써 나머지 피더에서 공급된 실을 이용하여 상기 일반편직영역과 연속되는 제1 마감조직을 형성하는 단계; 상기 다수의 니들 중에서 다수의 홀 형성용 니들을 실공급이 중단된 상기 피더의 하부에서 상승 후 하강시켜 상기 다수의 홀 형성용 니들에서 루프가 빠지도록 함으로써 상기 제1마감조직과 분리된 홀을 형성하는 단계; 상기 다수의 홀 형성용 니들이 상기 나머지 니들로부터 실을 공급받아 상기 홀의 상부에 제2 마감조직을 형성하는 단계를 포함하는 것을 특징으로 하는 편직 방법을 제공한다.On the other hand, another aspect of the present invention, a cylinder in which a plurality of needles and jaks are inserted up and down in the insertion groove of the outer peripheral surface, a plurality of feeders installed on the upper portion of the cylinder, a plurality of arranged on one side of the cylinder for elevating the needle In the knitting method of forming a hole in the knitted fabric by using a circular knitting machine including a cam block, a matrix installed on one side of the cylinder to control the lifting of the jack. Proceeding to knit the general knitting area in a state in which all the feeders are supplied to the plurality of feeders; When the course corresponding to the set hole forming region is reached, the thread supply to at least one of the plurality of feeders is stopped, and the plurality of needles do not rise under the feeder where the thread supply is stopped using the matrix. Forming a first finishing structure continuous with the general knitting area by using the yarn supplied from the remaining feeder by passing through the feeder; Among the plurality of needles, a plurality of hole forming needles are raised and lowered from the lower portion of the feeder where the thread supply is stopped, thereby allowing the loops to fall out of the plurality of hole forming needles to form holes separated from the first finishing structure. Doing; The plurality of hole forming needles are provided with a thread from the remaining needle to provide a knitting method comprising the step of forming a second finishing structure on top of the hole.
본 발명의 또 다른 양상은, 일반편직영역과 연결되어 형성된 제1마감조직; 상기 제1마감조직의 상부에 형성된 홀; 상기 홀의 상부에 형성되고 상단이 일반편직영역과 연결된 제2 마감조직을 포함하며, 상기 제1 마감조직, 상기 홀 및 상기 제2 마감조직은 동일 편직기에서 연속 공정으로 형성된 것을 특징으로 하는 편직물을 제공한다.Another aspect of the invention, the first finishing tissue formed in connection with the general knitting area; A hole formed in an upper portion of the first finishing tissue; A knitted fabric, characterized in that formed on top of the hole and the upper end comprises a second finishing tissue connected to the general knitting area, the first finishing tissue, the hole and the second finishing tissue is formed in a continuous process in the same knitting machine to provide.
본 발명에 따른 편직물은 상기 제1 마감조직, 상기 홀, 및 상기 제2 마감조직의 전체 코스와 같은 코스로 상기 홀의 양측에 형성된 제3 마감조직을 포함하는 것을 특징으로 할 수 있다.The knitted fabric according to the present invention may be characterized in that it comprises a third finish formed on both sides of the hole in the same course as the entire course of the first finish, the hole, and the second finish.
본 발명에 따르면, 편직물을 편직하는 도중에 원하는 위치에 원하는 크기의 홀을 간편하게 형성할 수 있으며, 종래처럼 편직을 완료한 후에 절개 및 봉제작업을 추가로 진행할 필요가 없기 때문에 비용절감과 생산성 향상을 기대할 수 있다. 나아가 편직물의 어떠한 위치에도 원하는 크기의 홀을 간편하게 형성할 수 있기 때문에, 스타킹, 양말 등의 편직물에 다양한 기능과 편의성을 부여할 수 있고 이를 통해 고객 만족도 향상과 수요 증대를 기대할 수 있다.According to the present invention, the hole of the desired size can be easily formed in the desired position during the knitting of the knitted fabric, and since it is not necessary to proceed with cutting and sewing operations after completing the knitting as in the prior art, cost reduction and productivity improvement can be expected. Can be. Furthermore, since the hole of the desired size can be easily formed at any position of the knitted fabric, various functions and conveniences can be given to the knitted fabric such as stockings and socks, thereby improving customer satisfaction and increasing demand.
도 1은 환편기를 구성하는 실린더, 니들 및 쟈크를 예시한 도면1 is a view illustrating a cylinder, a needle, and a jacket constituting a circular knitting machine
도 2는 루프가 형성되는 과정을 예시한 도면2 illustrates a process of forming a loop;
도 3 및 도 4는 각각 본 발명의 실시예에 따른 편직방법에 의해 홀이 형성된 모습을 나타낸 사진과 개념도3 and 4 are photographs and conceptual views showing a state in which holes are formed by the knitting method according to an embodiment of the present invention, respectively.
도 5는 본 발명의 실시예에 따른 편직방법을 나타낸 순서도5 is a flowchart showing a knitting method according to an embodiment of the present invention.
도 6은 일반적인 편직상태일 때의 환편기 동작을 나타낸 개념도6 is a conceptual diagram showing the operation of the circular knitting machine in a general knitting state
도 7은 마감조직을 형성할 때의 환편기 동작을 나타낸 개념도Figure 7 is a conceptual diagram showing the operation of the circular knitting machine when forming the finish tissue
도 8은 홀을 형성할 때의 환편기 동작을 나타낸 개념도8 is a conceptual diagram showing the operation of the circular knitting machine when forming a hole
도 9는 홀 형성영역의 편직방법을 나타낸 개념도9 is a conceptual diagram illustrating a knitting method of a hole formation region.
도 10은 홀 형성영역의 편직상태를 나타낸 도면10 is a view showing the knitting state of the hole forming region
이하에서는 도면을 참조하여 본 발명의 바람직한 실시예를 설명한다.Hereinafter, with reference to the drawings will be described a preferred embodiment of the present invention.
본 발명은 편직 공정 중에 원하는 위치에 마감조직과 함께 홀을 형성하는 편직 방법에 관한 것이다. 먼저 본 명세서에 첨부된 도면은 설명과 이해의 편의를 위하여 간단히 도시된 것이므로 이로 인해 본 발명의 권리범위가 제한되어서는 아니 됨을 미리 밝혀 둔다.The present invention relates to a knitting method for forming a hole with a finish in a desired position during the knitting process. First, the drawings attached to the present specification are simply illustrated for convenience of description and understanding, and thus, the scope of the present invention should not be limited.
도 3 및 도 4는 각각 본 발명의 실시예에 따른 편직방법에 의하여 편직물(예, 스타킹)에 홀(102)이 형성된 모습을 나타낸 사진과 개념도이다.3 and 4 are photographs and conceptual views showing a state in which the hole 102 is formed in the knitted fabric (eg, stockings) by the knitting method according to an embodiment of the present invention, respectively.
도면에 나타낸 바와 같이, 본 발명의 실시예에 따르면 일반적인 방법으로 편직이 진행되는 일반편직영역(200)의 중간에 홀 형성영역(100)이 설정되고, 홀 형성영역(100)에는 홀(102)과 홀 주변의 마감조직(110,120,130)이 포함된다. 그리고 일반편직영역(200)의 편직공정과 홀 형성영역(100)의 편직공정은 중단없이 연속적으로 진행된다.As shown in the figure, according to the embodiment of the present invention, the hole forming region 100 is set in the middle of the general knitting region 200 where knitting is performed in a general manner, and the hole 102 is formed in the hole forming region 100. And finishes (110, 120, 130) around the hole. The knitting process of the general knitting area 200 and the knitting process of the hole forming area 100 proceed continuously without interruption.
홀 형성영역(100)을 보다 구체적으로 살펴보면, 올 풀림 방지를 위하여 홀(102)의 하부와 상부에 각각 형성되는 제1 마감조직(110) 및 제2 마감조직(120)과, 제1 및 제2 마감조직(110, 120)의 양 측단에 형성되어 홀(102)의 양 측단에서의 올 풀림을 방지하는 제3 마감조직(130)을 포함한다.Looking at the hole forming region 100 in more detail, the first and second finishing tissues 110 and 120, respectively, formed in the lower and upper portions of the hole 102 to prevent loosening, first and first The second finishing structure (110, 120) is formed on both side ends of the hole (102) includes a third finishing structure 130 to prevent loosening.
이러한 홀(102)의 위치나 용도는 특별히 제한되지 않는다. 예를 들어 스타킹 등의 발바닥에 통풍이나 발을 빼는 용도로 형성될 수도 있고, 스타킹의 팬티부에 용변용으로 형성될 수도 있다. 또한 전신용 스타킹의 상단에서 밴드부와 인접하는 위치에 팔을 끼우는 용도로 형성될 수도 있고, 그밖에 다양한 위치에 다양한 용도로 형성될 수 있다.The position or use of such a hole 102 is not particularly limited. For example, it may be formed for the purpose of ventilating or removing a foot on the sole of a stocking or the like, or may be formed for a toilet for a panty portion of the stocking. In addition, it may be formed for the purpose of fitting the arm in a position adjacent to the band portion at the top of the body stocking, it may be formed in a variety of other applications in various locations.
본 발명의 실시예에 따른 홀 형성 방법은 도 5의 순서도에 나타낸 바와 같이, 일반적인 편직을 진행하는 단계(ST11)와, 홀(102)이 형성될 위치의 하부에 제1 마감조직(110)을 형성하는 한편 제1 마감조직(110)의 양측에 제3 마감조직(130)의 형성을 진행하는 단계(ST12)와, 설정된 위치에 홀(102)을 형성하는 단계(ST13)와, 홀(102)의 상부에 제2 마감조직(120)을 형성하는 한편 제2 마감조직(120)의 양측에 상기 제3 마감조직(130)을 계속 형성하여 완성하는 단계(ST14)와, 다시 일반적인 편직을 진행하는 단계(ST15)를 포함한다.Hole forming method according to an embodiment of the present invention, as shown in the flow chart of Figure 5, the step of performing a general knitting (ST11), and the first finishing tissue 110 in the lower portion where the hole 102 is to be formed While forming the third finishing tissue 130 on both sides of the first finishing tissue 110 (ST12), forming the hole 102 in the set position (ST13) and the hole 102 While forming the second finishing tissue 120 on the top of the) while continuing to form the third finishing tissue 130 on both sides of the second finishing tissue 120 (ST14) and proceeds to the general knitting again A step ST15 is included.
또한 본 발명의 실시예에 따른 편직방법은 전술한 바와 같이 실린더(10)와, 실린더(110)의 외측면에 삽입된 다수의 니들(30)과 쟈크(40), 실린더(110)의 상부에서 실을 공급하는 다수의 피더를 포함하는 환편기를 통해 이루어질 수 있다. 그러나 편직기의 종류가 반드시 환편기에 한정되는 것은 아니므로 다른 종류의 편직기를 이용하여 본 발명에 따른 방법을 구현하는 것도 가능하다.In addition, the knitting method according to the embodiment of the present invention, as described above, the cylinder 10, a plurality of needles 30 and the jacket 40, inserted into the outer surface of the cylinder 110, the upper portion of the cylinder 110 It can be made through a circular knitting machine comprising a plurality of feeders for feeding the yarn. However, since the type of knitting machine is not necessarily limited to the circular knitting machine, it is also possible to implement the method according to the present invention using another kind of knitting machine.
이하에서는 도 5의 순서도와 참고도를 참조하여 본 발명의 실시예에 따라 편직물에 홀(102)을 형성하는 과정을 구체적으로 설명한다.Hereinafter, a process of forming the hole 102 in the knitted fabric according to an embodiment of the present invention with reference to the flow chart and reference diagram of FIG. 5 will be described in detail.
먼저 일반적인 방법으로 일반편직영역(200)에 대한 편직을 진행한다. 이 경우에는 도 6의 개념도에 나타낸 바와 같이 실린더(10)가 회전함에 따라 모든 니들(30)이 제1 내지 제4피더(1F, 2F, 3F, 4F)의 각 하부에서 상승운동과 승강운동을 반복하면서 루프를 형성하게 된다. 이때 니들(30)은 캠블록을 구성하는 니들캠(70)과 스티치캠(80)을 따라 승강하는 것이 일반적이지만, 캠블록을 후퇴시킨 상태에서 쟈크(40)를 승강시킴으로써 쟈크(40) 상부의 니들(30)을 승강시킬 수도 있다.First, the general knitting area 200 is knitted in a general manner. In this case, as shown in the conceptual diagram of FIG. 6, as the cylinder 10 rotates, all of the needles 30 move up and down at each lower portion of the first to fourth feeders 1F, 2F, 3F, and 4F. As you repeat, you form a loop. At this time, the needle 30 is generally elevated along the needle cam 70 and the stitch cam 80 constituting the cam block, but by lifting the jack 40 in the retracted state of the cam block, The needle 30 may be raised and lowered.
한편 일반편직영역(200)에 대한 편직을 진행할 때는 제1 내지 제4피더(1F, 2F, 3F, 4F)에서 모두 실이 공급되며, 따라서 실린더(10)가 1회전할 때마다 모든 니들(10)이 4개의 루프를 형성하게 된다. (ST 11)On the other hand, when the knitting for the general knitting area 200, the yarn is supplied from all of the first to fourth feeders (1F, 2F, 3F, 4F), so that every needle (10) rotates every needle (10) ) Will form four loops. (ST 11)
이와 같이 일반적인 편직이 진행되다가 홀 형성영역(100)에 해당하는 코스에 도달하면, 제1 마감조직(110)의 편직을 시작함과 동시에 제1마감조직(110)의 양측에 제3마감조직(130)을 편직하기 시작한다.As such, when the general knitting progresses and reaches the course corresponding to the hole formation area 100, the first finishing tissue 110 starts knitting and at the same time, the third finishing tissue ( 130) start knitting.
이때는 캠블록이 후퇴한 상태에서 매트릭스에 의해 개별적으로 제어되는 쟈크(40)에 의해 각 니들(30)을 승강시키는 것이 바람직하다. 마감조직(110,120,130)은 일반적인 편직보다 복잡한 니들제어가 필요하기 때문이다.At this time, it is preferable that the needle 30 is lifted and lowered by the jaws 40 individually controlled by the matrix in the retracted state of the cam block. This is because the finishing tissue (110, 120, 130) requires a more complex needle control than the general knitting.
도 9 및 도 10은 각각 본 발명의 실시예에 따른 편직 방법에 의해 편직이 진행되는 과정을 나타낸 개념도 및 편직상태도이다. 참고로 도 9에서는 편직 중에 형성되는 하나의 루프를 하나의 원으로 표시하였으며, 따라서 여러 코스에 걸쳐 하나의 원만 표시된 것은 해당 구간의 첫코스와 끝코스가 하나의 루프로 묶인다는 것을 의미한다.9 and 10 are a conceptual diagram and a knitting state diagram showing a process of knitting by the knitting method according to an embodiment of the present invention, respectively. For reference, in FIG. 9, one loop formed during knitting is represented by one circle, and therefore, only one circle is displayed over several courses, indicating that the first course and the end course of the corresponding section are grouped into one loop.
도면에 따르면 54개의 니들(30)이 홀 형성영역(100)의 편직에 사용되고, 이 중에서 가운데 26개의 니들(도면하단에 표시된 15 내지 40 니들)은 제1 및 제2 마감조직(110,120)의 형성에 사용되고, 양측의 각 14개 니들(1 내지 14 니들, 41 내지 54니들)은 제1 및 제2 마감조직(110.120)의 양측에 제3 마감조직(130)을 형성하는 데 사용된다.According to the drawing, 54 needles 30 are used for knitting the hole forming area 100, of which 26 needles (15 to 40 needles shown in the lower part of the drawing) form the first and second finishes 110 and 120. Each of the 14 needles (1 to 14 needles, 41 to 54 needles) on both sides is used to form a third finish 130 on both sides of the first and second finishes 110.120.
즉, 일반편직영역(200)에서는 예를 들어 400개의 니들(30)에 의해 통상적인 방법대로 편직이 진행되다가, 홀 형성영역(100)에 해당하는 코스에 도달하면 54개의 니들에 의해 마감조직(110,120,130)과 홀(102)이 형성되는 한편, 홀 형성영역(100)의 외곽에서는 나머지 346개의 니들에 의해 통상적인 방법대로 편직이 진행된다.That is, in the general knitting area 200, for example, the knitting process proceeds according to a conventional method by 400 needles 30, and when the course corresponding to the hole forming area 100 is reached, the finishing structure (54) While 110, 120, 130 and holes 102 are formed, the knitting proceeds in a conventional manner by the remaining 346 needles in the outer portion of the hole forming region 100.
다만, 홀 형성영역(100)의 편직에 사용되는 니들(30)의 개수가 도면에 나타낸 것에 한정되는 것은 아니며, 홀(102)이나 마감조직(110,120,130)의 폭에 따라 얼마든지 달라질 수 있다.However, the number of needles 30 used for knitting the hole forming region 100 is not limited to those shown in the drawings, and may vary depending on the width of the holes 102 or the finishing structures 110, 120, and 130.
한편, 본 발명의 실시예에서는 홀 형성영역(100)을 편직할 코스에 도달하면, 도 7의 개념도에 나타낸 바와 같이, 예를 들어 제1피더(1F)의 실 공급을 중단하는 한편 제1피더(1F)의 하부에서는 전체 니들(30)이 상승하지 않도록 제어한다. 따라서 전체 니들(30)은 제4피더(4F)에서 공급된 실을 후크에 걸고 하강한 상태에서 제1피더(1F)의 하부를 통과하게 된다.Meanwhile, in the embodiment of the present invention, when the course for knitting the hole forming region 100 is reached, as shown in the conceptual diagram of FIG. 7, for example, the supply of the yarn to the first feeder 1F is interrupted while the first feeder is stopped. At the lower portion of 1F, the entire needle 30 is controlled not to rise. Therefore, the entire needle 30 passes through the lower part of the first feeder 1F while the thread supplied from the fourth feeder 4F hangs on the hook and descends.
따라서 홀 형성영역(100)에 대한 편직이 시작되면 제1피더(1F)를 제외한 3개의 피더(2F,3F,4F)에서 제공되는 실을 이용하여 제1 마감조직(110)과 양측의 제3 마감조직(130)의 편직이 이루어진다. 또한 홀 형성영역(100) 외곽의 일반편직영역(200)에서도 3개의 피더(2F,3F,4F)에서 제공되는 실을 이용하여 통상적인 편직이 진행된다. (ST12)Therefore, when the knitting of the hole forming region 100 starts, the first finishing structure 110 and the third sides on both sides are formed by using the yarns provided by the three feeders 2F, 3F, and 4F except the first feeder 1F. Knitted finish 130 is made. In addition, in the general knitting area 200 outside the hole forming area 100, the conventional knitting is performed using the yarns provided by the three feeders 2F, 3F, and 4F. (ST12)
이와 같이 홀 형성영역(100)에 대한 편직이 진행되다가 홀(102) 위치에 대응하는 코스에 도달하면 제1 마감조직(110)을 완성하는 한편, 15 내지 40니들을 도 8에 나타낸 바와 같이 실이 공급되지 않는 제1피더(1F)의 하부에서 상승 및 하강시킨다.As such, when the knitting of the hole forming region 100 progresses and the course corresponding to the position of the hole 102 is reached, the first finishing structure 110 is completed, while 15 to 40 needles are threaded as shown in FIG. 8. It raises and falls in the lower part of the 1st feeder 1F which is not supplied.
앞서 설명한 바와 같이 홀 형성영역(100)에 도달하면 모든 니들(30)은 실이 공급되지 않는 제1피더(1F)의 하부에서 상승하지 않도록 제어되며, 따라서 모든 니들(30)은 제4피더(4F)에서 공급된 실을 후크에 걸고 하강한 상태에서 제1피더(1F)의 하부를 통과한다.As described above, when the hole forming region 100 is reached, all of the needles 30 are controlled so as not to rise from the lower portion of the first feeder 1F to which the thread is not supplied. The thread supplied from 4F) is hooked on the hook and passes through the lower portion of the first feeder 1F in the lowered state.
따라서 제4피더(4F)에서 공급된 실을 후크에 걸고 하강한 상태의 15 내지 40니들을 실이 공급되지 않는 제1피더(1F)의 하부에서 상승 및 하강시키면 이들 니들에 걸려있던 실만 후크에서 빠져나가고 15 내지 40니들은 실을 공급받지 못한 빈 상태가 된다. 이렇게 되면 15 내지 40니들은 제1 마감조직(110)의 루프와 완전히 분리되며, 따라서 1차 마감조직의 상부에 홀(102)이 형성된다.Therefore, when the thread supplied from the fourth feeder 4F is hooked on the hook and 15 to 40 needles in the lowered state are raised and lowered from the lower part of the first feeder 1F where the thread is not supplied, only the thread hanging on these needles is hooked. The needle exits and the 15 to 40 needles are empty without being fed. In this case, the 15 to 40 needles are completely separated from the loop of the first finish 110, and thus a hole 102 is formed in the upper portion of the first finish.
한편 이와 같은 방식으로 홀(102)이 형성되는 중에도 제1 마감조직(110)과 홀(102)의 양측에서는 제3 마감조직(130)을 위한 편직이 계속 진행된다. (ST 13)On the other hand, even while the hole 102 is formed in this manner, the knitting for the third finishing tissue 130 continues on both sides of the first finishing tissue 110 and the holes 102. (ST 13)
앞서 설명한 바와 같은 방식으로 홀(102)이 형성된 이후에는 홀(102)의 상부에 제2 마감조직(120)을 형성해야 한다. 즉, 빈 상태의 15 내지 40니들이 제2피더(2F)로부터 실을 공급받아 제2 마감조직(120)을 위한 새로운 루프를 형성하기 시작한다. 이와 동시에 제2 마감조직(120)의 양측에서는 앞서 진행되고 있던 제3 마감조직(120)의 편직이 계속하여 진행된다. 이 경우에도 홀 형성영역(100) 외곽의 일반편직영역(200)에서는 3개의 피더(2F,3F,4F)에서 제공되는 실을 이용하여 통상적인 편직이 계속 진행된다. (ST14)After the hole 102 is formed in the same manner as described above, the second finishing structure 120 must be formed on the hole 102. That is, 15 to 40 needles in the empty state are supplied with the yarn from the second feeder 2F and start to form a new loop for the second finishing tissue 120. At the same time, on both sides of the second finishing tissue 120, the knitting of the third finishing tissue 120, which was previously performed, continues. Even in this case, in the general knitting area 200 outside the hole forming area 100, the normal knitting continues using the yarns provided by the three feeders 2F, 3F, and 4F. (ST14)
제2 마감조직(120) 및 제3 마감조직(130)의 편직을 진행하다가, 홀 형성영역(100)이 종료되는 코스에 도달하면, 제2마감조직(120)과 그 양측에서 진행되던 제3 마감조직(130)을 완성함으로써 홀 형성영역(100)에 대한 공정을 완료한다. 그리고 도 6에 나타낸 바와 같이 제1피더(1F)에 대한 실공급을 재개하고 모든 피더(1F, 2F,3F,4F)의 하부에서 바늘을 승강시킴으로써 통상의 편직을 연속하여 진행한다. (ST15)While the knitting of the second finishing tissue 120 and the third finishing tissue 130 is reached, when the hole forming area 100 reaches the course, the second finishing tissue 120 and the third that proceeded from both sides By completing the finish structure 130, the process for the hole forming region 100 is completed. As shown in Fig. 6, the normal feeding is continued continuously by resuming the thread supply to the first feeder 1F and lifting the needles at the lower portions of all the feeders 1F, 2F, 3F, and 4F. (ST15)
이하에서는 제1 내지 제3 마감조직(110,120,130)을 형성하는 구체적인 방법을 설명한다.Hereinafter, a specific method of forming the first to third finishing tissues 110, 120, and 130 will be described.
제1 마감조직(110)은 도 9 및 도 10에 나타낸 바와 같이, 예를 들어 26개 니들(15내지 40 니들)에 의해 편직되는데, 이때 전체 코스를 여러 구간으로 분할하여 서로 다른 방법으로 편직하는 것이 바람직하다.The first finishing tissue 110 is knitted by 26 needles (15 to 40 needles), for example, as shown in Figs. 9 and 10, in which the entire course is divided into sections and knits in different ways. It is preferable.
본 발명의 실시예에서는 전체 코스를 3개의 구간으로 분할하였는데, 예를 들어 홀 형성영역(100)의 제1코스 내지 제3코스를 제1구간으로 하고, 제4코스를 제2구간으로 하고, 제5코스 내지 제14코스를 제3 구간으로 하였다. In the embodiment of the present invention, the entire course is divided into three sections. For example, the first to third courses of the hole formation region 100 are the first section, and the fourth course is the second section. Courses 5 to 14 were used as the third section.
그러나 이는 예시에 불과하므로 마감조직(110)의 크기에 따라 코스의 개수는 얼마든지 달라질 수 있고, 여기에 속하는 구간의 개수도 달라질 수 있다.However, since this is only an example, the number of courses may vary depending on the size of the finishing organization 110, and the number of sections belonging to the same may also vary.
도면을 참조하여 설명하면, 제1구간(1 내지 3코스)에서는 각 니들(30)이 3개의 루프와 1개의 루프를 번갈아 가며 형성할 수 있다. 즉, 제1 마감조직(110)의 첫번째 니들에 해당하는 15니들은 3개의 루프를 형성하고, 16니들은 제1 내지 제3코스를 하나로 묶어서 1개의 루프를 형성하고, 17니들은 3개의 루프를 형성하고, 18니들은 제1 내지 제3코스를 하나로 묶어서 1개의 루프를 형성하는 등의 순서로 제1구간을 편직할 수 있다.Referring to the drawings, in the first section (courses 1 to 3), each needle 30 may be formed by alternating three loops and one loop. That is, 15 needles corresponding to the first needle of the first finishing tissue 110 form three loops, 16 needles form a loop by combining the first to third courses into one loop, and 17 needles have three loops. 18 needles can knit the first section in the order of tying the first to third courses into one loop to form one loop.
제1 구간은 제1 마감조직(110) 중에서 하부의 일반편직영역(200)과 인접하는 구간으로서, 이와 같은 방식으로 편직하면 조직이 치밀해져 쉽게 올이 풀리지 않는 한편 하부의 일반편직영역(200)과의 결속력이 높아진다. 또한 이후에 아래쪽으로 접히는 제1 마감조직(110)의 상단과 보다 견고하게 결속될 수 있다.The first section is a section adjacent to the lower general knitting area 200 of the first finishing tissue 110, when knitting in this manner, the tissue is dense and not easily loosened while the lower general knitting area 200 Solidarity with will increase. In addition, it can be more firmly bound with the top of the first finishing tissue 110 to be folded later.
제2구간(4코스)은 제1구간과 제3구간을 연결하는 부분으로서 도면에는 각 니들(15 내지 40 니들)이 모두 1개의 코스만을 형성하는 것으로 나타나 있으나, 이에 한정되는 것은 아니므로 제2구간을 구성하는 코스의 개수는 2개 이상일 수도 있다.The second section (four courses) is a part connecting the first section and the third section, and each needle (15 to 40 needles) is shown in the drawing to form only one course, but the present invention is not limited thereto. The number of courses constituting the section may be two or more.
제3 구간(5 내지 14코스)은 제1 마감조직(100)의 상단이 아래쪽으로 접힐 수 있도록 편직되는 구간이며, 따라서 접힐 수 있을 정도로 충분한 길이를 가져야 한다. 예를 들어 제1구간보다는 더 많은 코스로 편직되는 것이 바람직하다. The third section (5 to 14 courses) is a section that is knitted so that the upper end of the first finishing tissue 100 can be folded downward, and therefore should have a length sufficient to be folded. For example, it is desirable to knit more courses than the first section.
본 발명의 실시예에서는 제1 마감조직(110)의 제3 구간(5 내지 14코스)에서는 인접한 2개의 니들이 쌍을 이루어 같은 방식으로 동작한다. 예를 들어 첫 번째 및 두 번째 니들에 해당하는 15니들 및 16니들은 각각 제5 내지 제14 코스를 하나로 묶어서 1개의 루프를 형성하고, 17 니들 및 18 니들은 각각 코스 개수대로 10개의 루프를 형성하고, 19니들 및 20니들은 각각 제5 내지 제14 코스를 하나로 묶어서 1개의 루프를 형성하고, 21니들 및 22 니들은 각각 코스 개수대로 10개의 루프를 형성하는 등의 순서로 제3구간(5 내지 14코스)의 편직을 진행한다.In an embodiment of the present invention, two adjacent needles are paired and operated in the same manner in a third section (5 to 14 courses) of the first finishing tissue 110. For example, 15 needles and 16 needles corresponding to the first and second needles each form a loop by tying the fifth to fourteen courses into one loop, and 17 needles and 18 needles each form 10 loops according to the number of courses. The 19 needles and the 20 needles each bind the fifth to fourteen courses to form one loop, and the 21 needles and the 22 needles each form ten loops according to the number of courses. To 14 courses).
이렇게 편직하면 제1 마감조직(110)의 형성에 사용되는 니들 중에서 대략 절반의 니들에 의해 다수의 코스가 하나의 루프로 묶이게 되며, 이로 인해 제1마감조직(110)의 상단이 아래쪽으로 당겨져 접히면서 하부의 제2구간(4코스)과 제1구간(1 내지 3코스)의 조직에 결속된다.When knitting in this way, a plurality of courses are bundled into one loop by about half of the needles used to form the first finishing tissue 110, which causes the top of the first finishing tissue 110 to be pulled downward and folded. While the second section (4 courses) and the first section (1 to 3 courses) of the lower part is bound.
제2 마감조직(120)은 도 9 및 도 10에 나타낸 바와 같이, 홀(102)의 상부에서 제1 마감조직(110)과 대칭적인 방법으로 편직이 이루어진다.As shown in FIGS. 9 and 10, the second finish 120 is knitted in a symmetrical manner with the first finish 110 at the top of the hole 102.
따라서 제2 마감조직(120)의 경우에도 전체 코스를 3개의 구간으로 분할하고 각 구간을 서로 다른 방법으로 편직하는 것이 바람직하다. 다만 제2마감조직(120)을 제1 마감조직(110)과 대칭적으로 편직하는 경우에는 홀(102)에서부터 제1코스 내지 제10코스를 제1구간으로 하고, 제11코스를 제2구간으로 하고, 제12 내지 제14코스를 제3 구간으로 할 수 있다.Therefore, in the case of the second finishing organization 120, it is preferable to divide the entire course into three sections and knit each section in a different method. However, in the case where the second finishing tissue 120 is knitted symmetrically with the first finishing tissue 110, the first to tenth courses are the first section from the hole 102, and the eleventh course is the second section. The 12th to 14th courses may be the third section.
제2 마감조직(120)도 제1마감조직(110)과 마찬가지로 코스 및 구간의 개수가 특별히 한정되는 것은 아니다.Like the first finishing tissue 110, the second finishing tissue 120 is not particularly limited in the number of courses and sections.
도면을 참조하여 설명하면, 홀(102)을 형성하는 과정에서 빈 상태로 하강했던 26개 니들(15내지 40 니들)에 의해 제2 마감조직(120)의 편직이 시작된다.Referring to the drawings, the knitting of the second finishing tissue 120 is started by 26 needles (15 to 40 needles) that are lowered to an empty state in the process of forming the hole 102.
제2 마감조직(120)의 제1 구간(1 내지 10코스)은 하단이 위쪽으로 접힐 수 있도록 편직되는 구간이며, 따라서 접힐 수 있을 정도로 충분한 길이를 가져야 한다. The first section (1 to 10 courses) of the second finishing tissue 120 is a section that is knitted so that the lower end can be folded upward, and therefore should have a length sufficient to be folded.
본 발명의 실시예에 따르면 제2 마감조직(120)의 제1 구간(1 내지 10코스)에서는 인접한 2개의 니들이 쌍을 이루어 같은 방식으로 동작한다. 예를 들어 제2 마감조직(120)의 제1 구간(1 내지 10코스)에서 첫번째 및 두번째 니들에 해당하는 15니들 및 16니들은 각각 제1 내지 제10 코스를 하나로 묶어서 1개의 루프를 형성하고, 17니들 및 18 니들은 각각 코스 개수대로 10개의 루프를 형성하고, 19니들 및 20니들은 각각 제1 내지 제10 코스를 하나로 묶어서 1개의 루프를 형성하고, 21니들 및 22 니들은 각각 코스 개수대로 10개의 루프를 형성하는 등의 순서로 제1구간(1 내지 10코스)의 편직을 진행한다. According to an embodiment of the present invention, two adjacent needles are paired and operated in the same manner in the first section (1 to 10 courses) of the second finishing tissue 120. For example, 15 needles and 16 needles corresponding to the first and second needles in the first section (1 to 10 courses) of the second finishing tissue 120 each form a loop by tying the first to 10 courses together. , 17 needles and 18 needles each form 10 loops according to the number of courses, 19 needles and 20 needles each form a loop by tying the first to 10 courses in one, and 21 needles and 22 needles respectively The first section (1 to 10 courses) is knitted in the order of forming 10 loops.
이렇게 편직하면 제2마감조직(120)의 형성에 사용되는 니들 중에서 대략 절반의 니들에 의해 다수의 코스가 하나의 루프로 묶이게 되며, 이로 인해 제2마감조직(120)의 하단이 위로 당겨져 접히면서 상부의 제2구간(11코스)과 제3구간(12 내지 14코스)의 조직에 결속된다.When knitting like this, a plurality of courses are bundled into one loop by about half of the needles used to form the second finishing tissue 120, which causes the bottom of the second finishing tissue 120 to be pulled up and folded. It is bound to the tissue of the second section (11 courses) and the third section (12 to 14 courses) in the upper part.
제2 마감조직(120)의 제2구간(11코스)은 제1구간(1 내지 10 코스)과 제3구간(12 내지 14 코스)을 연결하는 부분으로서 도면에는 각 니들(15 내지 40 니들)이 모두 1개의 코스만을 형성하는 것으로 나타나 있으나, 이에 한정되는 것은 아니므로 제2구간을 구성하는 코스의 개수는 2개 이상일 수도 있다.The second section (11 courses) of the second finishing tissue 120 connects the first section (1 to 10 courses) and the third section (12 to 14 courses), and each needle (15 to 40 needles) is shown in the drawing. Although all are shown to form only one course, the number of courses constituting the second section may be two or more because it is not limited thereto.
제2 마감조직(120)의 제3 구간(12 내지 14 코스)은 상부의 일반편직영역(200)과 인접하는 구간으로서, 각 니들(30)이 3개의 루프와 1개의 루프를 번갈아가며 형성할 수 있다. 즉, 15니들은 3개의 루프를 형성하고, 16니들은 제12 내지 제14코스를 하나로 묶어서 1개의 루프를 형성하고, 17니들은 3개의 루프를 형성하고, 18니들은 제12 내지 제14코스를 하나로 묶어서 1개의 루프를 형성하는 등의 순서로 제3구간(12 내지 14코스)을 편직할 수 있다.The third section (12 to 14 course) of the second finishing tissue 120 is a section adjacent to the upper general knitting area 200, each needle 30 is to alternately form three loops and one loop. Can be. That is, 15 needles form three loops, 16 needles form a loop by combining the 12th through 14th courses into one, 17 needles form 3 loops, and 18 needles form the 12th through 14th courses It is possible to knit the third section (12 to 14 courses) in the order, such as to form a loop by binding to one.
제3구간(12 내지 14 코스)을 이와 같은 방식으로 편직하면 조직이 치밀해져 쉽게 올이 풀리지 않는 한편 상부의 일반편직영역(200)과의 결속력이 높아진다. 또한 이후에 위쪽으로 접히는 제2 마감조직(110)의 하단이 상부의 일반편직영역(200)에 견고하게 결속되도록 하는 역할도 한다.Knitting the third section (12 to 14 courses) in this manner increases the tightness of the tissue and does not loosen easily, while increasing the binding force with the upper general knitting area 200. In addition, the lower end of the second finishing tissue 110 to be folded upwardly also serves to firmly bind to the upper general knitting area 200.
한편 홀(102)의 양측에 위치하는 제3마감조직(130)은 제1마감조직(110)의 양측에서 제1마감조직(110)과 함께 편직이 시작되고, 제1마감조직(110)이 완성된 후 홀(102)이 형성된 때에도 계속 편직되며, 제2마감조직(120)이 진행되는 중에도 계속 편직되고, 제2마감조직(120)의 편직이 완료될 때 함께 완료된다.Meanwhile, the third finishing tissue 130 located at both sides of the hole 102 starts knitting together with the first finishing tissue 110 at both sides of the first finishing tissue 110, and the first finishing tissue 110 is formed. After completion, the knitting is continued even when the hole 102 is formed, and the knitting continues while the second finishing tissue 120 is in progress, and is completed together when the knitting of the second finishing tissue 120 is completed.
도 9 및 도 10을 참조하여 구체적으로 살펴보면, 본 발명의 실시예에서는 제3 마감조직(130)을 위하여 홀 형성영역(100)의 편직에 사용되는 54개의 니들(30) 중에서 홀 형성용 니들(15 내지 40 니들)의 양측에 위치하는 각 14개의 니들(1 내지 14 니들, 41 내지54 니들)을 사용한다.9 and 10, in the exemplary embodiment of the present invention, holes for forming holes among the 54 needles 30 used for knitting the hole forming regions 100 for the third finishing structure 130 are formed. Each of the 14 needles (1 to 14 needles, 41 to 54 needles) located on both sides of the 15 to 40 needles is used.
1 내지 14 니들의 동작을 살펴보면, 홀 형성영역(100)의 편직이 시작되면 1니들, 5니들 및 9 니들은 전체 29코스 마다 루프를 형성하고, 2 내지 4 니들, 6 내지 8 니들, 10 내지 12 니들은 각각 1 내지 29 코스 전체를 하나로 묶어서 하나의 루프를 형성하고, 13니들 및 14니들은 매 코스 마다 루프를 형성한다.Looking at the operation of the 1 to 14 needle, when the knitting of the hole forming region 100 starts, 1 needle, 5 needles and 9 needles form a loop every 29 courses, 2 to 4 needles, 6 to 8 needles, 10 to The 12 needles each form a loop by tying the entirety of 1 to 29 courses into one, while the 13 and 14 needles form a loop every course.
또한 41 내지 54 니들의 동작을 살펴보면, 41 및 42 니들은 매 코스마다 각각 루프를 형성하고, 43 내지 45 니들, 47 내지 49 니들, 51 내지 53 니들은 각각 1 내지 29 코스를 하나로 묶어서 하나의 루프를 형성하고, 46 니들, 50니들 및 54니들은 매 코스 마다 루프를 형성한다. In addition, looking at the operation of the 41 to 54 needles, 41 and 42 needles form a loop for each course, 43 to 45 needles, 47 to 49 needles, 51 to 53 needles, respectively, 1 to 29 courses in one loop 46 needles, 50 needles and 54 needles form a loop every course.
이와 같이 제3 마감조직(130)에는 홀 형성영역(100)의 처음 코스와 마지막 코스를 하나의 루프로 묶는 구간이 다수 형성되며, 이를 통해 제1 및 제2 마감조직(110,120)의 양측이 제3 마감조직(130)에 의해 강하게 조여지므로 홀(102) 주변이 올 풀림 현상이 방지될 수 있다.As such, a plurality of sections are formed in the third finishing structure 130 to bind the first course and the last course of the hole forming area 100 into one loop, and thus both sides of the first and second finishing tissues 110 and 120 are formed. 3 is tightly tightened by the finishing structure 130, so that the loosening phenomenon around the hole 102 can be prevented.
이상에서는 본 발명의 바람직한 실시예들을 설명하였으나 본 발명은 전술한 실시예에 한정되지 않고 다양한 형태로 변형 또는 수정되어 실시될 수 있다.Although the preferred embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments, but may be modified or modified in various forms.
일 예로서, 본 발명의 실시예에서는 홀(102)의 주변에 마감조직(110,120,130)을 형성하였는데, 마감조직(110,120,130)은 홀(102)의 주변에서 올 풀림을 방지하기 위한 것이므로 이러한 목적을 달성할 수 있는 범위 내에서 다양한 방식으로 마감조직(110,120,130)을 조직할 수 있다. 따라서 마감조직(110,120,130)을 형성하기 위한 니들의 개수, 편직 패턴 등은 전술한 실시예에 한정되지 않고 구체적인 적용에 있어서 다양한 방식으로 변형될 수 있다.As an example, in the embodiment of the present invention, the finish tissues 110, 120, 130 are formed around the hole 102, the finish tissue (110, 120, 130) is to prevent the loosening around the hole 102 to achieve this object It is possible to organize the finishing organization (110, 120, 130) in a variety of ways to the extent possible. Therefore, the number of needles, knitting patterns, etc. for forming the finish (110, 120, 130) is not limited to the above-described embodiment can be modified in various ways in a specific application.
다른 예로서, 본 발명에 따른 편직방법은 스타킹, 양말 등에 홀과 마감조직을 연속 공정으로 형성하기 위해 제안된 것이지만, 스웨터, 조끼, 목도리, 토시, 모자, 내의 등과 같이 다른 종류의 편직물에 홀과 마감조직을 동시에 형성하는 경우에도 당연히 적용될 수 있다.As another example, the knitting method according to the present invention is proposed to form holes and finishes in a continuous process such as stockings, socks, etc., but the holes and other types of knitted fabrics such as sweaters, vests, shawls, toshi, hats, underwear, etc. Naturally, it can be applied to the simultaneous formation of a finish.
또 다른 예로서, 전술한 실시예에서는, 홀(102)의 양측에 제1마감조직(110)과 제2마감조직(120)의 측단을 조여주는 제3 마감조직(130)을 형성하였으나 비교적 두꺼운 실로 편직되거나 강한 실로 편직되어 올 끊김 위험이 적은 경우에는 제3마감조직(130)이 생략될 수도 있다.As another example, in the above-described embodiment, the third finishing tissue 130 is formed on both sides of the hole 102 to tighten the side ends of the first finishing tissue 110 and the second finishing tissue 120, but is relatively thick. If there is little risk of breaking due to knitting with strong yarn or knitting with strong yarn, the third finishing tissue 130 may be omitted.
또 다른 예로서, 전술한 바와 같이 본 발명의 방법에 따라 편직 중에 홀을 형성하는 편직기의 종류가 한정되는 것은 아니므로 환편기, 횡편기 등 다양한 편직기를 이용하여 편직물을 제작하는 중에 본 발명에 따른 방법을 통해 홀과 마감조직을 연속 공정으로 형성할 수 있다.As another example, the type of the knitting machine to form a hole during knitting in accordance with the method of the present invention as described above is not limited, and according to the present invention during the production of the knitted fabric using a variety of knitting machines, such as circular knitting machine, flat knitting machine Through this method, holes and finishes can be formed in a continuous process.
이와 같이 본 발명은 다양한 형태로 변형 또는 수정되어 실시될 수 있으며, 변형 또는 수정된 실시예도 후술하는 특허청구범위에 개시된 본 발명의 기술적 사상을 포함한다면 본 발명의 권리범위에 속하는 것은 당연하다.As described above, the present invention may be modified or modified in various forms, and the modified or modified embodiments may be included in the scope of the present invention as long as they include the technical spirit of the present invention disclosed in the following claims.
[부호의 설명][Description of the code]
30: 니들 40: 쟈크 60: 실30: Needle 40: Jacques 60: Thread
70: 니들캠 80: 스티치캠 90: 매트릭스70: needle cam 80: stitch cam 90: matrix
100: 홀 형성영역 102: 홀 110: 제1 마감조직100: hole forming region 102: hole 110: first finishing structure
120: 제2 마감조직 130: 제3 마감조직 200: 일반편직영역120: second finishing organization 130: third finishing organization 200: general knitting area

Claims (14)

  1. 일반편직영역에 대한 편직을 진행하다가 홀 형성영역이 시작되는 코스에 도달하면 제1 마감조직을 형성하는 단계;Forming a first finishing structure when knitting the general knitting area and reaching the course where the hole forming area begins;
    상기 제1 마감조직의 상부에 홀을 형성하는 단계;Forming a hole in the upper portion of the first finishing tissue;
    상기 홀의 상부에 제2 마감조직을 형성하는 단계;Forming a second finish on top of the hole;
    를 포함하는 편직 방법Knitting Method Including
  2. 제1항에 있어서,The method of claim 1,
    상기 제1 마감조직을 형성하기 시작할 때 상기 제1 마감조직의 양측에서 제3 마감조직의 형성을 시작하고,When forming the first finishing tissue starts forming the third finishing tissue on both sides of the first finishing tissue,
    상기 제2 마감조직의 형성을 완료할 때 상기 제3 마감조직의 형성을 완료하는 것을 특징으로 하는 편직 방법Knitting method, characterized in that the completion of the formation of the third finishing tissue when completing the formation of the second finishing tissue
  3. 제1항 또는 제2항에 있어서, The method according to claim 1 or 2,
    상기 제1 마감조직, 상기 홀, 및 상기 제2 마감조직을 형성하는 중에 상기 홀 형성영역의 양측에 위치하는 일반편직영역에서도 편직이 진행되는 것을 특징으로 하는 편직 방법Knitting method, characterized in that the knitting proceeds in the general knitting area located on both sides of the hole forming area while forming the first finishing structure, the hole, and the second finishing structure.
  4. 제1항에 있어서,The method of claim 1,
    상기 제1 마감조직을 형성하는 단계와 상기 제2 마감조직을 형성하는 단계에서는, In the step of forming the first finish and the step of forming the second finish,
    실을 공급하는 다수의 피더 중에서 적어도 하나의 피더가 실공급을 중단한 상태에서 나머지 피더에서 공급되는 실로만 편직이 이루어지며, 니들이 실공급이 중단된 피더의 하부를 통과할 때는 상승하지 않는 것을 특징으로 하는 편직 방법Among the plurality of feeders for supplying the thread, knitting is performed only with the thread supplied from the remaining feeder while at least one feeder stops supplying the thread, and the needle does not rise when passing through the lower part of the feeder where the thread supply is stopped. Knitting method
  5. 제4항에 있어서, The method of claim 4, wherein
    상기 제1 마감조직의 상부에 홀을 형성하는 단계에서는, 다수의 니들 중에서 설정된 개수의 홀 형성용 니들이 실공급이 중단된 피더의 하부에서 상승후 하강함으로써 상기 제1 마감조직과 연결된 루프에서 분리되는 것을 특징으로 하는 편직 방법In the forming of the hole in the upper portion of the first finishing tissue, a predetermined number of hole forming needles among the plurality of needles are separated from the loop connected with the first finishing tissue by raising and lowering the lower portion of the feeder from which the thread supply is stopped. Knitting method characterized in that
  6. 제1항에 있어서, The method of claim 1,
    상기 제1 마감조직은 상단이 아래로 접혀서 상기 제1 마감조직의 하단에 결합되고, 상기 제2 마감조직은 하단이 위로 접혀서 상기 제2 마감조직의 상단에 결합되는 것을 특징으로 하는 편직 방법The first finishing tissue is folded to the top of the bottom is coupled to the bottom of the first finishing tissue, the second finishing tissue is folded to the top of the second finishing tissue is folded, characterized in that
  7. 제6항에 있어서, The method of claim 6,
    상기 제1 마감조직 또는 상기 제2 마감조직은 다수의 니들에 의해 다수의 코스로 형성되고, 상기 다수의 코스는 서로 다른 방법으로 편직되는 다수의 구간으로 분할되는 것을 특징으로 하는 편직 방법The first finishing tissue or the second finishing tissue is formed into a plurality of courses by a plurality of needles, the plurality of courses is characterized in that divided into a plurality of sections that are knitted in different ways
  8. 제7항에 있어서, The method of claim 7, wherein
    상기 다수의 니들은 각각 적어도 하나의 니들을 포함하는 다수의 니들군을 포함하며, The plurality of needles comprises a plurality of needle groups each comprising at least one needle,
    상기 다수의 니들군은 제1니들군과 제2 니들군이 교대로 배치되고, 상기 제1 니들군은 상기 다수의 구간 중에서 적어도 하나의 구간에서는 매 코스마다 루프를 형성하고 상기 제2 니들군은 상기 다수의 구간 중에서 적어도 하나의 구간에서는 다수의 코스를 묶어서 하나의 루프를 형성하는 것을 특징으로 하는 편직 방법In the plurality of needle groups, a first needle group and a second needle group are alternately arranged, and the first needle group forms a loop at every course in at least one of the plurality of sections, and the second needle group is Knitting method, characterized in that for forming at least one section of the plurality of sections by binding a plurality of courses to form a loop
  9. 제7항에 있어서, The method of claim 7, wherein
    상기 제1 마감조직의 상기 다수의 구간은, 하부의 일반편직영역과 연결되는 코스를 포함하는 제1구간과, 상기 제1 구간의 상단 코스에 연결되는 제2 구간과, 상기 제2 구간의 상단코스에서부터 상기 홀에 인접한 코스를 포함하는 제3 구간을 포함하는 것을 특징으로 하는 편직 방법The plurality of sections of the first finishing tissue may include a first section including a course connected to a lower general knitting area, a second section connected to an upper course of the first section, and an upper end of the second section. Knitting method comprising a third section including a course from the course adjacent to the hole
  10. 제7항에 있어서, The method of claim 7, wherein
    상기 제2 마감조직의 상기 다수의 구간은, 하부의 홀과 인접하는 코스를 포함하는 제1 구간과, 상기 제1 구간의 상단 코스에 연결되는 제2 구간과, 상기 제2 구간의 상단코스에서부터 상기 제2 마감조직의 상부에 연속하여 형성되는 일반편직영역과 연결되는 코스를 포함하는 제3 구간을 포함하는 것을 특징으로 하는 편직 방법The plurality of sections of the second finishing tissue may include a first section including a course adjacent to a lower hole, a second section connected to an upper course of the first section, and an upper course of the second section. Knitting method characterized in that it comprises a third section including a course connected to the general knitting area formed continuously on top of the second finishing tissue
  11. 제2항에 있어서, The method of claim 2,
    상기 제3 마감조직은 다수의 니들에 의해 다수의 코스로 형성되고, The third finish is formed of a plurality of courses by a plurality of needles,
    상기 다수의 니들은 적어도 하나의 니들을 포함하는 다수의 니들군을 포함하며, The plurality of needles includes a plurality of needle groups including at least one needle,
    상기 다수의 니들군은 제1니들군과 제2 니들군이 교대로 배치되고, 상기 제1 니들군은 매 코스마다 루프를 형성하고 상기 제2 니들군은 첫코스와 마지막코스를 묶어서 하나의 루프를 형성하는 것을 특징으로 하는 편직 방법In the plurality of needle groups, a first needle group and a second needle group are alternately arranged, and the first needle group forms a loop every course, and the second needle group binds the first course and the last course to one loop. Knitting method, characterized in that forming
  12. 외주면의 삽입홈에 다수의 니들과 쟈크가 상하로 삽입된 실린더, 상기 실린더의 상부에 설치된 다수의 피더, 상기 니들의 승강을 위해 상기 실린더의 일측에 배치된 다수의 캠블록, 상기 쟈크의 승강을 제어하기 위하여 상기 실린더의 일측에 설치되는 매트릭스를 포함하는 환편기를 이용하여 편직물에 홀을 형성하는 편직 방법에 있어서.A cylinder in which a plurality of needles and jaks are inserted up and down in an insertion groove of an outer circumferential surface, a plurality of feeders installed on an upper portion of the cylinder, a plurality of cam blocks arranged on one side of the cylinder for raising and lowering the needle, In the knitting method of forming a hole in the knitted fabric using a circular knitting machine comprising a matrix installed on one side of the cylinder for controlling.
    상기 다수의 피더에 모두 실을 공급한 상태에서 일반편직영역에 대한 편직을 진행하는 단계;Proceeding to knit the general knitting area in a state in which all the feeders are supplied to the plurality of feeders;
    설정된 홀 형성영역에 대응하는 코스에 도달하면, 상기 다수의 피더 중에서 적어도 하나의 피더에 대한 실공급을 중단하고, 상기 매트릭스를 이용하여 실공급이 중단된 피더의 하부에서 상기 다수의 니들이 상승하지 않고 통과하도록 함으로써 나머지 피더에서 공급된 실을 이용하여 상기 일반편직영역과 연속되는 제1 마감조직을 형성하는 단계;When the course corresponding to the set hole forming region is reached, the thread supply to at least one of the plurality of feeders is stopped, and the plurality of needles do not rise under the feeder where the thread supply is stopped using the matrix. Forming a first finishing structure continuous with the general knitting area by using the yarn supplied from the remaining feeder by passing through the feeder;
    상기 다수의 니들 중에서 다수의 홀 형성용 니들을 실공급이 중단된 상기 피더의 하부에서 상승 후 하강시켜 상기 다수의 홀 형성용 니들에서 루프가 분리되도록 함으로써 상기 제1마감조직의 상부에 홀을 형성하는 단계;Among the plurality of needles, a plurality of hole forming needles are raised and lowered from the lower portion of the feeder where the thread supply is stopped, so that the loops are separated from the plurality of hole forming needles to form holes on the first finishing tissue. Doing;
    상기 다수의 홀 형성용 니들이 상기 나머지 피더로부터 실을 공급받아 상기 홀의 상부에 제2 마감조직을 형성하는 단계Forming a second finishing structure on an upper portion of the hole by receiving the thread from the plurality of hole forming needles from the remaining feeder;
    를 포함하는 것을 특징으로 하는 편직 방법Knitting method comprising a
  13. 일반편직영역과 연결되어 형성된 제1 마감조직;A first finishing structure formed in connection with the general knitting area;
    상기 제1 마감조직의 상부에 형성된 홀;A hole formed in an upper portion of the first finishing tissue;
    상기 홀의 상부에 형성되고 상단이 일반편직영역과 연결된 제2 마감조직A second finishing structure formed on the upper part of the hole and connected to the general knitting area
    을 포함하며, 상기 제1 마감조직, 상기 홀 및 상기 제2 마감조직은 동일 편직기에서 연속 공정으로 형성된 것을 특징으로 하는 편직물It includes, The first finish, the hole and the second finish is knitted fabric, characterized in that formed in a continuous process in the same knitting machine
  14. 제13항에 있어서,The method of claim 13,
    상기 제1 마감조직, 상기 홀, 및 상기 제2 마감조직의 전체 코스와 같은 코스로 상기 홀의 양측에 형성되는 제3 마감조직을 포함하는 것을 특징으로 하는 편직물Knitting fabric, characterized in that it comprises a third finishing tissue formed on both sides of the hole in the same course as the entire course of the first finishing tissue, the hole, and the second finishing tissue
PCT/KR2016/004339 2015-05-22 2016-04-26 Knitting method for forming hole in knitted product with continuous process, and knitted product manufactured thereby WO2016190553A1 (en)

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KR101870078B1 (en) * 2017-04-10 2018-07-19 오명석 Knitting method of forming hall while preventing loose and knitted goods thereby

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US4022035A (en) * 1972-11-10 1977-05-10 Francesco Lonati Panty hose waist opening
US4023384A (en) * 1973-04-13 1977-05-17 Billi, S.P.A. Knit tubular article with transverse waist opening
JP2011017097A (en) * 2009-07-08 2011-01-27 Okamoto Kk Method for forming opening of tubular knitted fabric, tubular knitted fabric product, bagged tubular knitted fabric and socks
KR20120135045A (en) * 2011-06-02 2012-12-12 가부시키가이샤 시마세이키 세이사쿠쇼 Knitting method for a knitted fabric having a hole, and the knitted fabric
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US4022035A (en) * 1972-11-10 1977-05-10 Francesco Lonati Panty hose waist opening
US4023384A (en) * 1973-04-13 1977-05-17 Billi, S.P.A. Knit tubular article with transverse waist opening
JP2011017097A (en) * 2009-07-08 2011-01-27 Okamoto Kk Method for forming opening of tubular knitted fabric, tubular knitted fabric product, bagged tubular knitted fabric and socks
KR20120135045A (en) * 2011-06-02 2012-12-12 가부시키가이샤 시마세이키 세이사쿠쇼 Knitting method for a knitted fabric having a hole, and the knitted fabric
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