WO2016176860A1 - Annular all-plastic led lamp - Google Patents

Annular all-plastic led lamp Download PDF

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Publication number
WO2016176860A1
WO2016176860A1 PCT/CN2015/078475 CN2015078475W WO2016176860A1 WO 2016176860 A1 WO2016176860 A1 WO 2016176860A1 CN 2015078475 W CN2015078475 W CN 2015078475W WO 2016176860 A1 WO2016176860 A1 WO 2016176860A1
Authority
WO
WIPO (PCT)
Prior art keywords
annular
glass tube
plastic
plastic glass
half shell
Prior art date
Application number
PCT/CN2015/078475
Other languages
French (fr)
Chinese (zh)
Inventor
李光辉
Original Assignee
厦门星际电器有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 厦门星际电器有限公司 filed Critical 厦门星际电器有限公司
Priority to PCT/CN2015/078475 priority Critical patent/WO2016176860A1/en
Publication of WO2016176860A1 publication Critical patent/WO2016176860A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S2/00Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • F21V17/10Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V3/00Globes; Bowls; Cover glasses
    • F21V3/04Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings

Definitions

  • the utility model discloses a full plastic ring LED lamp, which comprises an annular plastic glass tube, an LED chip 2, an mcpcb aluminum substrate 3 (metal-based printed circuit board) and a copper needle 4 composition.

Abstract

An annular all-plastic LED lamp, composed of an annular plastic glass tube, LED chips (2), MCPCB aluminium base plates (3), and a copper pin (4), the annular plastic glass tube being composed of an annular upper half shell (5) and an annular lower half shell (1) connected together by means of ultrasound welding, the MCPCB aluminium base plates (3) being secured into the annular plastic glass tube, the LED chips (2) been mounted on and electrically connected to the MCPCB aluminium base plates (3), the copper pin (4) being plugged into the annular plastic glass tube, and the inner end of the copper pin (4) being electrically connected to the MCPCB aluminium base plates (3). The LED chips (2) produce low heat during light emission, have low energy consumption, and save energy. The annular plastic glass tube acts as an all-plastic outer shell, preventing electric leakage and heat generation, and making the entire lamp low-temperature and highly safe. The present annular all-plastic LED lamp is suitable for use in electronic and inductance rectifier circuits and can directly replace traditional annular lamps, and the size and shape thereof can follow the specifications for traditional energy-saving lamps.

Description

一种全塑圆环LED灯Full plastic ring LED lamp 技术领域Technical field
本实用新型涉及LED灯管的技术领域,特别涉及一种全塑圆环LED灯结构。  The utility model relates to the technical field of LED lamp tubes, in particular to a full plastic ring LED lamp structure.
背景技术Background technique
现有技术中,圆环灯一般由圆环状荧光灯管、驱动电路板、铜针和灯头组成,驱动电路板安装在灯头的内部,铜针和荧光灯管安装在灯头上,荧光灯管的灯芯通过驱动电路板与铜针电连接。使用时,铜针通过驱动电路板向荧光灯管供电,使荧光灯管发光,实现照明。In the prior art, the ring lamp generally consists of a circular fluorescent tube, a driving circuit board, a copper pin and a lamp cap. The driving circuit board is installed inside the lamp cap, the copper pin and the fluorescent lamp tube are mounted on the lamp cap, and the wick of the fluorescent lamp tube passes. The driver board is electrically connected to the copper pin. In use, the copper needle supplies power to the fluorescent tube through the driving circuit board, so that the fluorescent tube emits light to realize illumination.
传统圆环灯存在的缺陷是:荧光灯管发光效率低,产生热量高,能耗大,发光产生的热量使得整灯温度高,安全性差。有鉴于此,本发明人专门研发了一种全塑圆环LED灯,本案由此产生。The defects of the traditional ring lamp are: the fluorescent tube has low luminous efficiency, generates high heat, consumes a large amount of energy, and the heat generated by the illumination makes the whole lamp temperature high and the safety is poor. In view of this, the inventors have specially developed a full-plastic ring LED lamp, and the present invention is produced.
实用新型内容Utility model content
本实用新型的目的提供一种全塑圆环LED灯,以提升产品安全性和节能效果。The purpose of the utility model provides a full plastic ring LED lamp to improve product safety and energy saving effect.
为了达成上述目的,本实用新型的解决方案是:In order to achieve the above object, the solution of the present invention is:
一种全塑圆环LED灯,由圆环状塑料玻璃管、LED芯片、mcpcb铝基板(金属基印刷电路板)和铜针组成,圆环状塑料玻璃管由圆环状上半壳和圆环状下半壳通过超声波焊接而成,mcpcb铝基板固定在圆环状塑料玻璃管内,LED芯片安装在mcpcb铝基板并电连接,铜针插置在圆环状塑料玻璃管中,并且铜针的内端也与mcpcb铝基板电连接。A plastic ring LED lamp consisting of a ring-shaped plastic glass tube, an LED chip, a mpcb aluminum substrate (metal-based printed circuit board) and a copper needle, and the annular plastic glass tube is composed of a circular upper half shell and a circle The annular lower half shell is formed by ultrasonic welding, the mpcb aluminum substrate is fixed in the annular plastic glass tube, the LED chip is mounted on the mpcb aluminum substrate and electrically connected, the copper needle is inserted in the annular plastic glass tube, and the copper needle is inserted. The inner end is also electrically connected to the mpcpc aluminum substrate.
所述圆环状塑料玻璃管采用聚碳酸酯(Polycarbonate简称PC)材料制成。The annular plastic glass tube is made of polycarbonate (Polycarbonate referred to as PC) material.
所述圆环状上半壳和圆环状下半壳的开口处形成对应的超声波线和超声波槽,还形成对应的上台阶和下台阶,上台阶和下台阶组合形成供mcpcb铝基板固定的嵌槽。Corresponding upper and lower steps are formed at the openings of the annular upper half shell and the annular lower half shell, and corresponding upper and lower steps are formed, and the upper step and the lower step are combined to form a fixed for the mpcb aluminum substrate. Insert slot.
所述圆环状塑料玻璃管内形成加强筋。A reinforcing rib is formed in the annular plastic glass tube.
采用上述方案后,本实用新型与现有技术相比,由安装了LED芯片和mcpcb铝基板的圆环状塑料玻璃管代替圆环状荧光灯管,LED芯片发光时产生热量低,能耗小,节能,圆环状塑料玻璃管作为全塑外壳,可以防漏电和防发热,使整灯温度低,安全性高。After adopting the above solution, the utility model replaces the annular fluorescent tube with the annular plastic glass tube with the LED chip and the mpcb aluminum substrate, and the LED chip generates low heat and consumes less energy when compared with the prior art. Energy-saving, annular plastic glass tube as a plastic outer casing, can prevent leakage and heat, so that the whole lamp temperature is low and safety is high.
本实用新型可以直接替换传统圆环灯,尺寸和外形均可沿用传统节能灯规格,使用适应传统圆环节能灯管的电子、电感整流器的电路。The utility model can directly replace the traditional ring lamp, and the size and the shape can follow the specifications of the traditional energy-saving lamp, and the circuit of the electronic and the inductor rectifier adapted to the traditional ring energy-saving lamp tube is used.
以下结合附图及具体实施例对本实用新型做进一步详细描述。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
附图说明DRAWINGS
图1是本实用新型的立体分解图;Figure 1 is an exploded perspective view of the present invention;
图2是本实用新型的组合俯视图;Figure 2 is a combined plan view of the utility model;
图3是本实用新型的组合剖视图。Figure 3 is a cross-sectional view of the combination of the present invention.
标号说明Label description
圆环状下半壳1,超声波槽11,下台阶12,LED芯片2,mcpcb铝基板3,铜针4,圆环状上半壳5,加强筋51,超声波线52,上台阶53。The annular lower half shell 1, the ultrasonic wave tank 11, the lower step 12, the LED chip 2, the mcpcb aluminum substrate 3, the copper needle 4, the annular upper half shell 5, the rib 51, the ultrasonic line 52, and the upper step 53.
具体实施方式detailed description
如图1至图3所示,本实用新型揭示的一种全塑圆环LED灯,由圆环状塑料玻璃管、LED芯片2、mcpcb铝基板3(金属基印刷电路板)和铜针4组成。As shown in FIG. 1 to FIG. 3, the utility model discloses a full plastic ring LED lamp, which comprises an annular plastic glass tube, an LED chip 2, an mcpcb aluminum substrate 3 (metal-based printed circuit board) and a copper needle 4 composition.
圆环状塑料玻璃管由圆环状上半壳5和圆环状下半壳1通过超声波焊接而成。圆环状塑料玻璃管具体可以采用聚碳酸酯材料制成。The annular plastic glass tube is formed by ultrasonic welding from the annular upper half shell 5 and the annular lower half shell 1. The annular plastic glass tube can be made of polycarbonate material.
mcpcb铝基板3固定在圆环状塑料玻璃管内,LED芯片2安装在mcpcb铝基板3并电连接。The mcpcb aluminum substrate 3 is fixed in an annular plastic glass tube, and the LED chip 2 is mounted on the mpcb aluminum substrate 3 and electrically connected.
铜针4插置在圆环状塑料玻璃管中,并且铜针4的内端也与mcpcb铝基板3电连接。The copper needle 4 is inserted into the annular plastic glass tube, and the inner end of the copper needle 4 is also electrically connected to the mpcpc aluminum substrate 3.
为了具有牢固的结构,圆环状塑料玻璃管内形成加强筋51。为了方便安装定位,圆环状上半壳5和圆环状下半壳1的开口处形成对应的超声波线52和超声波槽54,圆环状上半壳5和圆环状下半壳1借助超声波线52和超声波槽54配合而卡合定位,再通过超声波焊接而牢固结合在一起。圆环状上半壳5和圆环状下半壳1的开口处还形成对应的上台阶53和下台阶12,圆环状上半壳5和圆环状下半壳1焊接在一起后,上台阶53和下台阶12组合形成嵌槽用于固定mcpcb铝基板3。In order to have a firm structure, reinforcing ribs 51 are formed in the annular plastic glass tube. In order to facilitate the installation and positioning, the upper portion of the annular upper half shell 5 and the annular lower half shell 1 form a corresponding ultrasonic line 52 and an ultrasonic wave groove 54, and the annular upper half shell 5 and the annular lower half shell 1 are The ultrasonic wire 52 and the ultrasonic wave groove 54 are engaged and engaged, and then firmly joined by ultrasonic welding. A corresponding upper step 53 and a lower step 12 are formed at the openings of the annular upper half shell 5 and the annular lower half shell 1, and the annular upper half shell 5 and the annular lower half shell 1 are welded together. The upper step 53 and the lower step 12 are combined to form a recess for fixing the mpccup aluminum substrate 3.
本实用新型使用时,由铜针4导通电源,再通过mcpcb铝基板3对LED芯片2供电,使LED芯片2发光,光线透过圆环状塑料玻璃管进行光扩散,实现照明。LED芯片2发光时产生热量低,能耗小,节能,圆环状塑料玻璃管作为全塑外壳,可以防漏电和防发热,使整灯温度低,安全性高。When the utility model is used, the copper pin 4 is turned on, and then the LED chip 2 is powered by the mpcpc aluminum substrate 3, so that the LED chip 2 emits light, and the light is diffused through the annular plastic glass tube to realize illumination. When the LED chip 2 emits light, the heat is low, the energy consumption is small, and the energy is saved. The annular plastic glass tube is used as a plastic outer casing to prevent leakage and heat generation, so that the whole lamp has low temperature and high safety.
上述实施例和图式并非限定本实用新型的产品形态和式样,任何所属技术领域的普通技术人员对其所做的适当变化或修饰,皆应视为不脱离本实用新型的专利范畴。The above-mentioned embodiments and the drawings are not intended to limit the scope of the present invention, and any suitable changes or modifications made by those skilled in the art should be considered as not departing from the scope of the invention.

Claims (4)

1、一种全塑圆环LED灯,其特征在于:由圆环状塑料玻璃管、LED芯片、mcpcb铝基板和铜针组成,圆环状塑料玻璃管由圆环状上半壳和圆环状下半壳通过超声波焊接而成,mcpcb铝基板固定在圆环状塑料玻璃管内,LED芯片安装在mcpcb铝基板并电连接,铜针插置在圆环状塑料玻璃管中,并且铜针的内端也与mcpcb铝基板电连接。 1. A full plastic ring LED lamp, which is characterized in that: it is composed of a ring-shaped plastic glass tube, an LED chip, an mpcb aluminum substrate and a copper needle, and the annular plastic glass tube is composed of a ring-shaped upper half shell and a ring. The lower half shell is formed by ultrasonic welding, the mpcca aluminum substrate is fixed in the annular plastic glass tube, the LED chip is mounted on the mpcb aluminum substrate and electrically connected, the copper needle is inserted in the annular plastic glass tube, and the copper needle is The inner end is also electrically connected to the mpcpc aluminum substrate.
2、如权利要求1所述的一种全塑圆环LED灯,其特征在于:所述圆环状塑料玻璃管采用聚碳酸酯材料制成。2. A full plastic circular ring LED lamp according to claim 1, wherein said annular plastic glass tube is made of a polycarbonate material.
3、如权利要求1所述的一种全塑圆环LED灯,其特征在于:所述圆环状上半壳和圆环状下半壳的开口处形成对应的超声波线和超声波槽,还形成对应的上台阶和下台阶,上台阶和下台阶组合形成供mcpcb铝基板固定的嵌槽。3. A full plastic circular ring LED lamp according to claim 1, wherein the annular upper half shell and the annular lower half shell form corresponding ultrasonic lines and ultrasonic grooves, and Corresponding upper and lower steps are formed, and the upper step and the lower step are combined to form a recess for fixing the mpcca aluminum substrate.
4、如权利要求1所述的一种全塑圆环LED灯,其特征在于:所述圆环状塑料玻璃管内形成加强筋。 4. A full plastic circular ring LED lamp as claimed in claim 1, wherein the annular plastic glass tube forms a reinforcing rib.
PCT/CN2015/078475 2015-05-07 2015-05-07 Annular all-plastic led lamp WO2016176860A1 (en)

Priority Applications (1)

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PCT/CN2015/078475 WO2016176860A1 (en) 2015-05-07 2015-05-07 Annular all-plastic led lamp

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Application Number Priority Date Filing Date Title
PCT/CN2015/078475 WO2016176860A1 (en) 2015-05-07 2015-05-07 Annular all-plastic led lamp

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201318575Y (en) * 2008-12-19 2009-09-30 李志成 LED annular light tube
CN201973520U (en) * 2011-02-21 2011-09-14 廖轲 LED (light-emitting diode) annular lamp
CN103047549A (en) * 2011-10-13 2013-04-17 山东景盛同茂新能源技术有限公司 Annular light-emitting diode (LED) fluorescent tube
CN203431543U (en) * 2013-07-26 2014-02-12 浙江金陵光源电器有限公司 Driver embedded annular glass LED (Light Emitting Diode) lamp tube
CN104121525A (en) * 2014-06-03 2014-10-29 姚海波 Annular LED lamp tube
CN204026247U (en) * 2014-07-25 2014-12-17 江苏日月照明电器有限公司 A kind of LED annular daylight lamp
CN204717408U (en) * 2015-05-07 2015-10-21 厦门星际电器有限公司 A kind of overall plastic annulus LED

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201318575Y (en) * 2008-12-19 2009-09-30 李志成 LED annular light tube
CN201973520U (en) * 2011-02-21 2011-09-14 廖轲 LED (light-emitting diode) annular lamp
CN103047549A (en) * 2011-10-13 2013-04-17 山东景盛同茂新能源技术有限公司 Annular light-emitting diode (LED) fluorescent tube
CN203431543U (en) * 2013-07-26 2014-02-12 浙江金陵光源电器有限公司 Driver embedded annular glass LED (Light Emitting Diode) lamp tube
CN104121525A (en) * 2014-06-03 2014-10-29 姚海波 Annular LED lamp tube
CN204026247U (en) * 2014-07-25 2014-12-17 江苏日月照明电器有限公司 A kind of LED annular daylight lamp
CN204717408U (en) * 2015-05-07 2015-10-21 厦门星际电器有限公司 A kind of overall plastic annulus LED

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