WO2016175266A1 - Joint for torque transmission and worm reduction gear - Google Patents

Joint for torque transmission and worm reduction gear Download PDF

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Publication number
WO2016175266A1
WO2016175266A1 PCT/JP2016/063300 JP2016063300W WO2016175266A1 WO 2016175266 A1 WO2016175266 A1 WO 2016175266A1 JP 2016063300 W JP2016063300 W JP 2016063300W WO 2016175266 A1 WO2016175266 A1 WO 2016175266A1
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WO
WIPO (PCT)
Prior art keywords
cup
driven
convex
axial
drive
Prior art date
Application number
PCT/JP2016/063300
Other languages
French (fr)
Japanese (ja)
Inventor
亮 大澤
瀬川 徹
Original Assignee
日本精工株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 日本精工株式会社 filed Critical 日本精工株式会社
Priority to JP2017515596A priority Critical patent/JP6551522B2/en
Publication of WO2016175266A1 publication Critical patent/WO2016175266A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D3/00Yielding couplings, i.e. with means permitting movement between the connected parts during the drive
    • F16D3/50Yielding couplings, i.e. with means permitting movement between the connected parts during the drive with the coupling parts connected by one or more intermediate members
    • F16D3/54Couplings comprising a chain or strip surrounding two wheels arranged side by side and provided with teeth or the equivalent
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D3/00Yielding couplings, i.e. with means permitting movement between the connected parts during the drive
    • F16D3/16Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts
    • F16D3/18Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts the coupling parts (1) having slidably-interengaging teeth
    • F16D3/185Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts the coupling parts (1) having slidably-interengaging teeth radial teeth connecting concentric inner and outer coupling parts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D3/00Yielding couplings, i.e. with means permitting movement between the connected parts during the drive
    • F16D3/50Yielding couplings, i.e. with means permitting movement between the connected parts during the drive with the coupling parts connected by one or more intermediate members
    • F16D3/72Yielding couplings, i.e. with means permitting movement between the connected parts during the drive with the coupling parts connected by one or more intermediate members with axially-spaced attachments to the coupling parts
    • F16D3/74Yielding couplings, i.e. with means permitting movement between the connected parts during the drive with the coupling parts connected by one or more intermediate members with axially-spaced attachments to the coupling parts the intermediate member or members being made of rubber or other rubber-like flexible material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H1/00Toothed gearings for conveying rotary motion
    • F16H1/02Toothed gearings for conveying rotary motion without gears having orbital motion
    • F16H1/04Toothed gearings for conveying rotary motion without gears having orbital motion involving only two intermeshing members
    • F16H1/12Toothed gearings for conveying rotary motion without gears having orbital motion involving only two intermeshing members with non-parallel axes
    • F16H1/16Toothed gearings for conveying rotary motion without gears having orbital motion involving only two intermeshing members with non-parallel axes comprising worm and worm-wheel

Definitions

  • the torque transmission joint of the present invention is incorporated in various mechanical devices and is used to transmit torque between the drive shaft and the driven shaft.
  • the worm speed reducer of the present invention is incorporated in, for example, an electric power steering device.
  • a power steering device is widely used as a device to reduce the force required for the driver to operate the steering wheel when giving a steering angle to the steered wheels (usually the front wheels except for special vehicles such as forklifts).
  • an electric power steering device that uses an electric motor as an auxiliary power source has also started to spread in recent years.
  • auxiliary power of the electric motor is applied to the steering shaft that rotates as the steering wheel is operated or a member that is displaced as the steering shaft rotates through the reduction gear.
  • the direction of the auxiliary power applied from the electric motor is the same as the force applied from the steering wheel.
  • a worm speed reducer is generally used.
  • a worm that is rotationally driven by an electric motor and a worm wheel mesh with each other.
  • the worm wheel rotates together with a rotating shaft that is a member that is engaged with a steering shaft or a member that is displaced along with the rotation of the steering shaft so that power can be transmitted.
  • the auxiliary power of the electric motor can be transmitted to the rotating shaft.
  • an unpleasant noise called a rattling noise caused by backlash existing in the meshing part of the worm and the worm wheel when changing the rotation direction of the rotating shaft. May occur.
  • FIG. 18 A front end portion of the steering shaft 2 that is rotated in a predetermined direction by the steering wheel 1 is rotatably supported inside the housing 3, and the worm wheel 4 is fixed to this portion. Also, worm teeth 6 are provided at the axially intermediate portion of the worm 8.
  • the coil spring 11 presses the worm teeth 6 of the worm 8 toward the teeth 5 of the worm wheel 4 via the pressing piece 10. With such a configuration, backlash between the worm teeth 6 and the tooth portions 5 is suppressed, and generation of rattling noise is suppressed.
  • a spline hole 13 is formed at the base end of the worm 8 in order to couple the tip of the output shaft 12 of the electric motor 7 and the base end of the worm 8 so that torque can be transmitted. Yes.
  • the spline hole 13 opens toward the base end surface of the worm 8.
  • a spline shaft portion 14 is formed at the distal end portion of the output shaft 12. Then, the spline shaft portion 14 and the spline hole 13 are spline-engaged, so that the output shaft 12 and the worm 8 are coupled so as to transmit torque.
  • the coupling portion (spline engagement) between the distal end portion of the output shaft 12 and the proximal end portion of the worm 8
  • No abnormal noise occurs in the joint section.
  • the coil spring 11 elastically presses the worm tooth 6 of the worm 8 toward the tooth part 5 of the worm wheel 4, thereby causing backlash between the worm tooth 6 and the tooth part 5.
  • the backlash of the spline engaging portion cannot be completely eliminated and it is difficult to prevent the generation of abnormal noise.
  • Patent Document 2 describes a structure in which the swing displacement of the worm shaft can be made smooth by connecting the output shaft of the electric motor and the worm shaft via a metal-made cylindrical power transmission member. .
  • spline shaft portions male splines
  • the worm shaft and the electric motor Backlash exists in each spline engaging portion of each spline hole (female spline) provided at each end of the output shaft. For this reason, when changing the rotation direction of the rotating shaft, there is a possibility that abnormal noise is generated.
  • the present invention can prevent the generation of noise between the drive shaft and the driven shaft, and the central axes of the drive shaft and the driven shaft are inconsistent with each other.
  • Another object of the present invention is to realize a torque transmission joint that can smoothly transmit torque between a drive shaft and a driven shaft.
  • the torque transmission joint and the torque transmission joint of the worm reducer according to the present invention are arranged between one axial end of the drive shaft and the other axial end of the driven shaft, which are arranged in series with respect to the axial direction.
  • the torque is transmitted by the motor, and includes a coupling, a drive side transmission unit, and a driven side transmission unit.
  • the coupling is formed on one of the inner and outer peripheral surfaces in the radial direction (in the case where this one peripheral surface is the inner peripheral surface, inward in the radial direction.
  • grooved part which arrange
  • the drive-side transmission portion is provided at one axial end portion of the drive shaft, and has a radial direction (a circumference facing the cup-side uneven portion) on a peripheral surface facing the cup-side uneven portion of both inner and outer peripheral surfaces.
  • the drive side is formed by arranging drive-side convex portions projecting radially outward (or radially inward when the surface is also an inner peripheral surface) at a plurality of locations in the circumferential direction.
  • An uneven portion is provided.
  • the driven-side transmission portion is provided at the other axial end portion of the driven shaft, and a radial direction (in the cup-side uneven portion on the cup-side uneven portion) of the inner and outer peripheral surfaces facing the cup-side uneven portion.
  • the driven-side convex portions that protrude radially outwardly (or radially inward when the inner peripheral surface is the same) are arranged at a plurality of locations in the circumferential direction.
  • the driven side uneven portion is provided. Then, the drive-side concavo-convex part is engaged with the other axial half of the cup-side concavo-convex part (the drive-side convex part and the axial-side other half of each cup-side convex part are circumferentially connected).
  • the driven-side uneven portion and the one-side half of the cup-side uneven portion are engaged with each other (the driven-side convex portions and the cup-side convex portions
  • the one half of the axial direction is alternately arranged in the circumferential direction).
  • one axial half side of the engaging portion between the driving side concave and convex portion and the other axial half of the cup side concave and convex portion is alternately arranged in the circumferential direction.
  • the front end surface of the first convex portion which is one of the convex portions into the bottom surface of the first concave portion existing between the second convex portions which are the other convex portions, and the driving side uneven portion and the cup
  • the front end surface of the first convex portion is opposed to the bottom surface of the first concave portion via a radial gap in the other half portion in the axial direction of the engaging portion with the other half portion in the axial direction of the side uneven portion.
  • a circumferential clearance is interposed between the driving side uneven portion and the cup side uneven portion.
  • the driven-side convex portions and the cup-side convex portions at the other axial half portion of the engaging portion between the driven-side concave-convex portion and the one-side half portion in the axial direction of the cup-side concave-convex portion Lightly press the tip surface of the third convex portion that is one of the convex portions into the bottom surface of the second concave portion that exists between the fourth convex portions that are the other convex portions, and the driven side uneven portion
  • the tip surface of the third convex portion faces the bottom surface of the second concave portion via a radial gap. I am letting.
  • a circumferential clearance is interposed between the driven side uneven portion and the cup side uneven portion.
  • the tip surface of the second convex portion and the bottom surface of the concave portion existing between the first convex portions, and the A radial clearance is provided between the distal end surface of the fourth convex portion and the bottom surface of the concave portion existing between the third convex portions over the entire axial width of the driving side and driven side convex portions.
  • a part of the first convex portions (for example, every other one in the circumferential direction) may be replaced with the first concave portion.
  • the third convex portion may be lightly press-fitted into the bottom surface of the second concave portion and may be configured to be lightly press-fitted into the bottom surface of the second concave portion.
  • the diameter of the remaining first and third convex portions extends between the front end surfaces of the remaining first and third convex portions and the bottom surfaces of the first and second concave portions over the entire axial width of the remaining first and third convex portions. A directional gap is interposed.
  • each cup side convex portion includes a high tooth height convex portion formed in an axial intermediate portion, and both axial end portions. And a low tooth height convex portion having a tooth height in the radial direction smaller than that of the high tooth height convex portion.
  • each cup-side convex portion is lightly press-fitting the front end surface of one axial end portion of the high tooth height convex portion into the bottom surface of the driven side concave portion (the other half portion in the axial direction) existing between the driven side convex portions.
  • the tip surface of the low tooth height convex portion formed at one axial end portion of the axially opposite end portions of each cup-side convex portion is the bottom surface of each driven-side concave portion (one axial half thereof). It is made to oppose through a radial clearance.
  • the other half in the axial direction of the convex portion on the cup side (the other axial end portion of the high tooth height convex portion and the low tooth height convex portion on the other side in the axial direction) Is the first convex portion
  • the driving side convex portion is the second convex portion
  • the driving side concave portion is the first concave portion
  • the axial one side half of the cup side convex portion (one axial end portion of the high tooth height convex portion and A low tooth height convex portion on one axial side) corresponds to the third convex portion
  • the driven side convex portion corresponds to the fourth convex portion
  • the driven side concave portion corresponds to the second concave portion.
  • each drive side convex portion is formed on the drive side high tooth height convex portion formed on the one half portion in the axial direction and this drive side high tooth height convex portion formed on the other half portion in the axial direction.
  • a drive-side low tooth height convex portion having a smaller tooth height in the radial direction.
  • each driven side convex portion includes a driven side high tooth height convex portion formed on the other half portion in the axial direction and this driven side high tooth height convex portion formed on the one half portion in the axial direction.
  • the driven side low tooth height convex portion is smaller in tooth height in the radial direction than the portion.
  • the drive-side low tooth height convex portion is opposed to the bottom surface of the cup-side concave portion (the other side portion of the other half portion in the axial direction) via a radial gap.
  • the driven side high tooth height convex portion is lightly press-fitted into the bottom surface of the cup side concave portion (the other side portion of one half of the axial direction of the cup side), and the driven side low tooth height convex portion.
  • the drive-side convex portion is driven to the first convex portion
  • the cup-side concave portion on the other axial half is the second convex portion
  • the cup-side concave portion on the other axial half is driven to the first concave portion.
  • the side convex portion corresponds to the third convex portion
  • the axial one side half of the cup side convex portion corresponds to the fourth convex portion
  • the axial one side half of the cup side concave portion corresponds to the second concave portion.
  • the driving side concavo-convex part is located at the other half in the axial direction of the cup side concavo-convex part, and the center between the driving shaft and the driven shaft.
  • Drive in which the width dimension in the circumferential direction increases toward the other side in the axial direction between the circumferential side surface of each driving side convex portion and the circumferential side surface of each cup side convex portion in a state where the shafts are matched. Engage with the side gap interposed.
  • the driven side gap increasing in width in the circumferential direction toward one side in the axial direction.
  • each cup side convex portion has the largest width dimension in the circumferential direction of each cup side convex portion at the axial middle portion, and both axial end portions.
  • the crowning shape is inclined in a direction that decreases as it goes to (inclined in a direction in which the protrusion amount in the circumferential direction decreases as it approaches the end in the axial direction).
  • both side surfaces in the circumferential direction of the convex portions on the driving side and the driven side can be flat surfaces parallel to each other.
  • the width dimension of the convex portion in the circumferential direction can also be a crowning shape that is inclined in a direction that is the largest (thick) in the middle portion in the axial direction and the smaller (thinner) in the axial direction.
  • the axial direction of the circumferential side surfaces of the respective drive-side convex portions in a state where the central axes of the drive shaft and the driven shaft are aligned with each other.
  • One end part and the circumferential side surface of the cup-side convex part are brought into contact or close to each other without rattling in the circumferential direction.
  • the other axial end of the circumferential side surface of each driven-side convex portion and the circumference of each cup-side convex portion The directional side surfaces are brought into contact or close to each other without rattling in the circumferential direction.
  • one of the inner and outer peripheral surfaces of the coupling is formed with a cup-side protrusion that protrudes in the radial direction, and the cup-side protrusion The part is located between the driving side transmission part and the driven side transmission part in the axial direction.
  • the worm speed reducer includes, for example, a housing, a worm wheel, a worm, and an electric motor.
  • the worm wheel is rotatably supported with respect to the housing.
  • the worm is supported rotatably with respect to the housing in a state in which worm teeth provided at an intermediate portion in the axial direction are engaged with the worm wheel.
  • the electric motor is for rotationally driving the worm.
  • the worm and the output shaft of the electric motor are connected by a torque transmission joint so that torque can be transmitted.
  • the torque transmission joint is the torque transmission joint of the present invention as described above.
  • the output shaft of the electric motor corresponds to the drive shaft
  • the worm shaft corresponds to the driven shaft.
  • the tip of the worm (the end opposite to the side connected to the output shaft of the electric motor via the torque transmission joint)
  • a preload applying mechanism that elastically presses the worm toward the worm wheel is provided between the housing and the housing.
  • the torque transmission joint and the worm speed reducer of the present invention as described above, it is possible to prevent the generation of noise between the drive shaft and the driven shaft, and the center between the drive shaft and the driven shaft. Even if the shafts do not coincide with each other, torque transmission between the drive shaft and the driven shaft can be performed smoothly. That is, in the case of the present invention, the one side half in the axial direction of the engaging portion between the driving side uneven portion and the other axial half of the cup side uneven portion, the drive side convex portion and the cup side convex portion The tip surface of the first convex portion that is one of the convex portions is lightly press-fitted into the bottom surface of the first concave portion that exists between the second convex portions that are the other convex portions.
  • the driven-side convex portion and the cup-side convex portion at the other half portion in the axial direction of the engaging portion between the driven-side uneven portion and the one-side half portion in the axial direction of the cup-side uneven portion are lightly press-fitted into the bottom surface of the second concave portion existing between the fourth convex portions which are the other convex portions. Therefore, at the start of torque transmission between the drive shaft and the driven shaft, one side half in the axial direction of the engaging portion between the drive side uneven portion and the other half portion in the axial direction of the cup side uneven portion.
  • a contact portion between the tip surface of the first convex portion and the bottom surface of the first concave portion slides in the circumferential direction, and the circumferential side surface of each driving side convex portion and each cup side convex portion. Abuts (contacts) with the circumferential side surface.
  • the tip surface of the third convex portion and the second concave portion The contact portion with the bottom surface slides in the circumferential direction, and the circumferential side surface of each driven-side convex portion and the circumferential side surface of each cup-side convex portion abut each other.
  • the front end surface of the first convex portion is the first half portion in the other half portion in the axial direction of the engagement portion between the driving side uneven portion and the other half portion in the axial direction of the cup side uneven portion.
  • the bottom surface of one recess is opposed to each other with a gap in the radial direction, and the one side half in the axial direction of the engaging portion between the driven side uneven portion and the one axial half of the cup side uneven portion,
  • the tip surface of the third convex portion is opposed to the bottom surface of the second concave portion with a radial gap interposed therebetween. Furthermore, a circumferential clearance is interposed between the driving-side and driven-side uneven portions and the cup-side uneven portion.
  • FIG. 9 is a diagram corresponding to the ee cross section of FIG. 1 showing a second example of the embodiment.
  • FIG. 6F is a sectional view taken along line ff in FIG. 6A.
  • FIG. 2 which shows the 3rd example of embodiment.
  • FIG. 3B shows the end view of a drive side transmission member.
  • FIG. 3B is a sectional view taken along line bb in FIG. 3A.
  • FIG. 4C is a sectional view taken along the line cc of FIG. 4A. End view of the coupling.
  • FIG. 9 is a diagram corresponding to the ee cross section of FIG. 1 showing a second example of the embodiment.
  • FIG. 6F is a sectional view taken along line ff in FIG. 6A.
  • FIG. 2 which shows the 3rd example of embodiment.
  • FIG. 2 shows the 3rd example of embodiment.
  • FIG. 2 which shows the 4th example of embodiment.
  • the figure similar to FIG. 2 which shows the 4th example of embodiment.
  • the figure similar to FIG. 2 which shows the 4th example of embodiment.
  • the figure similar to FIG. 2 which shows the 4th example of embodiment.
  • the figure similar to FIG. 2 which shows the 4th example of embodiment.
  • the figure similar to FIG. 2 which shows the 5th example of embodiment.
  • Sectional drawing of a coupling The figure similar to FIG. 2 which shows the 6th example of embodiment.
  • the partial expanded view of the metal core which comprises a coupling.
  • the partial longitudinal section side view showing an example of the steering device for cars.
  • FIG. 19 is an enlarged gg sectional view of FIG. 18 showing an example of a conventional structure of an electric power steering device.
  • the worm speed reducer 15 of this example includes a housing 3, a worm wheel 4, a worm 8a that is a driven shaft, and an electric motor 7 (see FIGS. 18 to 19).
  • the worm wheel 4 is rotatably supported inside the housing 3.
  • a tooth portion 5 is formed on the outer peripheral surface of the worm wheel 4.
  • the worm 8a has two positions in the axial direction (positions on both sides of the worm teeth 6 in the axial direction) with the worm teeth 6 sandwiched between the teeth 5 of the worm wheel 4 in a state where the worm teeth 6 provided in the intermediate portion in the axial direction are engaged with the teeth 5 of the worm wheel 4.
  • a preload applying mechanism 16 (see FIG. 19) including a pressing piece 10 and a coil spring 11 is provided between the tip of the worm 8a and the housing 3.
  • the preload applying mechanism 16 presses the worm teeth 6 provided on the worm 8 a toward the tooth portions 5 of the worm wheel 4. With such a configuration, backlash between the worm tooth 6 and the tooth portion 5 is suppressed, and generation of rattling noise is suppressed.
  • the electric motor 7 is supported and fixed to the housing 3.
  • the distal end portion (one axial end portion, left end portion in FIG. 1) of the output shaft 12a, which is the drive shaft of the electric motor 7, is connected to the base end portion (other axial end portion, right end portion in FIG. 1) of the worm 8a.
  • the worm 8a can be driven to rotate by the electric motor 7.
  • the distal end portion of the output shaft 12a of the electric motor 7 and the proximal end portion of the worm 8a are coupled via a torque transmission joint 17 so that torque can be transmitted.
  • the torque transmission joint 17 includes a drive side transmission unit 18, a driven side transmission unit 19, and a coupling 20.
  • the drive-side transmission unit 18 is configured by supporting and fixing a drive-side transmission member 22 provided separately from the output shaft main body 21 at the tip of the output shaft main body 21 of the output shaft 12a.
  • the drive side transmission member 22 is made of a material such as a synthetic resin such as a polyamide resin or a sintered metal.
  • the drive side transmission member 22 includes a drive side cylindrical portion 24, a drive side uneven portion 26, and a drive side flange 39.
  • a driving side engagement hole 23 is formed at the center of the driving side cylindrical portion 24.
  • the drive-side concavo-convex portion 26 is radially outward (radial direction) at equal intervals from one axial end portion of the outer peripheral surface of the drive-side cylindrical portion 24 to a plurality of intermediate portions (portions other than the other axial end portion).
  • Drive-side convex portions 25, 25 projecting to) are formed.
  • the driving side flange 39 is provided at the other end in the axial direction of the outer peripheral surface of the driving side cylindrical portion 24 and has a ring shape that is continuous in the circumferential direction.
  • the drive side engagement hole 23 of the drive side cylindrical portion 24 is in a state in which relative rotation is prevented by an interference fit, spline engagement, key engagement, or the like on the outer peripheral surface of the distal end portion of the output shaft main body 21 (torque It is fixed by external fitting).
  • torque It is fixed by external fitting.
  • the drive-side transmission member 22 is supported and fixed to the distal end portion of the output shaft main body 21.
  • both side surfaces in the circumferential direction of the drive-side convex portions 25, 25 constituting the drive-side uneven portion 26 are flat surfaces parallel to each other (the width of each drive-side convex portion 25a, 25a in the circumferential direction). The dimensions are the same in the axial direction).
  • the driven-side transmission portion 19 is formed by supporting and fixing a driven-side transmission member 28 provided separately from the worm shaft main body 27 at the base end portion of the worm shaft main body 27 of the worm 8a.
  • the driven side transmission member 28 is made of a material such as a synthetic resin such as a polyamide resin or a sintered metal.
  • the driven-side transmission member 28 includes a driven-side cylindrical portion 30, a driven-side uneven portion 32, and a driven-side flange portion 40.
  • a driven side engagement hole 29 is formed at the center of the driven side cylindrical portion 30.
  • the driven-side concavo-convex portions 32 are radially outwardly spaced from the other axial end of the outer peripheral surface of the driven-side cylindrical portion 30 to a plurality of circumferential locations in the axial intermediate portion (a portion excluding the one axial end).
  • the driven-side convex portions 31, 31 projecting in the direction (radial direction) are formed.
  • the driven side flange 40 is provided at one axial end portion of the outer peripheral surface of the driven side cylindrical portion 30 and has an annular shape that is continuous in the circumferential direction.
  • both side surfaces in the circumferential direction of the driven-side convex portions 31, 31 constituting the driven-side uneven portion 32 are flat surfaces parallel to each other (the circumference of each driven-side convex portion 31, 31.
  • the width dimension in the direction is the same in the axial direction).
  • the coupling 20 includes, for example, a metal material such as sintered metal, a synthetic resin such as polyamide resin, an elastomer such as rubber, or a reinforcing fiber (for example, glass fiber or carbon fiber) mixed in the synthetic resin or elastomer.
  • the whole is made into a substantially cylindrical shape by the material.
  • the coupling 20 includes a cup side cylindrical portion 33 and a cup side uneven portion 35.
  • the cup-side concavo-convex portion 35 has cup-side convex portions 34, 34 projecting radially inward at a plurality of locations in the circumferential direction on the inner peripheral surface of the cup-side cylindrical portion 33, and extending in the axial direction. Become.
  • Each of the cup-side convex portions 34, 34 constituting the cup-side concavo-convex portion 35 includes a high-tooth height convex portion 36 formed at the axial intermediate portion, and a low-tooth height convex portion 37 a formed at both axial ends. 37b.
  • the tooth height in the radial direction of the low tooth height convex portions 37 a and 37 b is smaller than the tooth height in the radial direction of the high tooth height convex portion 36. More specifically, the tooth height in the radial direction of the low tooth height convex portions 37 a and 37 b is about 1/3 to 2/3 of the tooth height in the radial direction of the high tooth height convex portion 36.
  • each cup side convex part 34 and 34 is so small that it goes to radial direction inward (taper shape).
  • the width dimension in the circumferential direction of each cup-side convex portion 34, 34 is set to the entire axial direction rather than the width dimension in the circumferential direction of each convex portion 25, 31 on the driving side and driven side. In other words, it is sufficiently large (for example, about 3 to 7 times).
  • the tip surfaces (tooth tip surfaces, inner peripheral surfaces) of the other axial end portions of the high tooth height convex portions 36, 36 constituting the cup side convex portions 34, 34 are between the drive side convex portions 25, 25.
  • the bottom surfaces of the side halves are brought into contact with each other with a surface pressure that allows the both surfaces to slide in the circumferential direction.
  • each drive-side convex portion 25, 25 is made smaller than the tooth height in the radial direction of each high-tooth convex portion 36, 36.
  • a gap in the circumferential direction is interposed over the entire width.
  • each high tooth height convex part 36 and 36 is the other axial half part of the driven side recessed parts 42 and 42 which exist between each driven side convex part 31 and 31 mutually.
  • the bottom surfaces of the side halves are brought into contact with each other with a surface pressure that allows the both surfaces to slide in the circumferential direction.
  • each driven-side convex portion 31, 31 is made smaller than the tooth height in the radial direction of each high-tooth convex portion 36, 36. Furthermore, between the driven side uneven part 32 and the axial one side half of the cup side uneven part 35 (between the driven side facing each other and the circumferential side surfaces of the cup side convex parts 31, 34), A gap in the circumferential direction is interposed over the entire axial width. In such a state, the driven-side uneven portion 32 of the driven-side transmission member 28 supported and fixed to the distal end portion of the output shaft 12a (output shaft main body 21) is aligned with the cup-side uneven portion 35 of the coupling 20 in the axial direction.
  • the driven half convex portions 31 and 31 and the cup side convex portions 34 and 34 are arranged alternately in the circumferential direction with the side half (the left half in FIG. 1). ing).
  • the drive side uneven part 26 and the driven side uneven part 32 engaged with the cup side uneven part 35 do not overlap in the axial direction, and are arranged in series in the axial direction. That is, the driving side transmission unit 18 and the driven side transmission unit 19 do not overlap in the axial direction, and are arranged in series in the axial direction.
  • the driving side transmission unit 18 and the driven side transmission unit 19 are coupled via the coupling 20 so as to be able to transmit torque.
  • the drive side and driven side flanges 39 and 40 are engaged with the cup side uneven portion 35 while the drive side and driven side uneven portions 26 and 32 are engaged with the cup side.
  • the driving side and driven side flanges 39 and 40 are brought into contact with or close to both end surfaces in the axial direction of the coupling 20)
  • the coupling 20 is prevented from being excessively displaced in the axial direction.
  • the worm speed reducer 15 of the present example as described above, it is possible to prevent the generation of noise between the output shaft 12a and the worm 8a, and the center axes of the output shaft 12a and the worm 8a are inconsistent with each other. Even in this case, torque transmission between the output shaft 12a and the worm 8a can be performed smoothly.
  • each high tooth height convex portion 36, 36 is lightly press-fitted into the bottom surface of one half portion in the axial direction of each driving side concave portion 38, 38, and each The front end surfaces of the axial end portions of the high tooth convex portions 36 and 36 are lightly press-fitted into the bottom surfaces of the other half portions in the axial direction of the driven side concave portions 42 and 42. Therefore, at the start of torque transmission between the output shaft 12a and the worm 8a, the front end surface of the other axial end of each of the high tooth height convex portions 36, 36 and the axial direction of each of the drive side concave portions 38, 38 are the same.
  • each drive-side convex portion 25, 25 abuts (contacts) the circumferential side surface of each cup-side convex portion 34, 34.
  • the tip surface of one axial end portion of each of the high tooth height convex portions 36, 36 and the bottom surface of the other half portion in the axial direction of the driven-side concave portions 42, 42 slide in the circumferential direction, and
  • the circumferential side surfaces of the drive-side convex portions 31 and 31 abut the circumferential side surfaces of the cup-side convex portions 34 and 34.
  • a radial gap is interposed between the tip surface of 31 and the bottom surface of each cup-side recess 41. That is, a state in which a radial gap is interposed between the other axial half of the driving side uneven portion 26 and the one axial half of the driven side uneven portion 32 at both axial ends of the cup side uneven portion 35 Are engaged with each other. Further, circumferential clearances are interposed between the drive-side and driven-side uneven portions 26 and 32 and the cup-side uneven portion 35, respectively.
  • the coupling 20 swings based on the presence of the radial gap and the circumferential gap. That is, the coupling 20 uses the abutment portion between the distal end surface of each low tooth height convex portion 37, 37 and the bottom surface of each of the driving side and driven side concave portions 38, 42 as a fulcrum to support the output shaft 12a and the worm 8a. Tilt with respect to at least one of the axes. Thus, torque can be smoothly transmitted between the output shaft 12a and the worm 8a.
  • the tip surfaces of the high tooth height convex portions 36, 36 formed at the intermediate portions in the axial direction of the cup side convex portions 34, 34 are the bottom surfaces of the concave portions 38, 42 on the driving side and the driven side. Therefore, when the torque is transmitted between the output shaft 12a and the worm 8a, the drive-side and driven-side convex portions 25 and 31 and the cup-side convex portions 34 and 34 are circumferentially moved ( The rigidity in the direction of rotation) can be improved.
  • a part of the cup-side convex portions 34, 34 includes a high-tooth height convex portion 36 formed at an axially intermediate portion and both axial end portions. Formed with a low tooth height portion 37a, 37b whose tooth height in the radial direction is smaller than that of the high tooth height convex portion 36, and the tip surface of the high tooth height convex portion 36 is connected to the drive side, You may lightly press-fit in the bottom face of each recessed part 38 and 42 to be driven.
  • the remaining cup side convex portion has a radial direction over the entire axial width of the remaining cup side convex portion between the distal end surface of the remaining cup side convex portion and the bottom surface of each of the driving side and driven side concave portions 38 and 42. Insert a gap.
  • the drive-side transmission unit 18 (driven-side transmission unit 19) does not go through the drive-side transmission member 22 (driven-side transmission member 28), but the distal end portion of the output shaft of the electric motor (base end portion of the worm shaft). You may form directly.
  • FIG. 6 shows a second example of the embodiment of the present invention.
  • the circumferential side widths of the cup-side convex portions 34a, 34a are the largest in the circumferential direction in the circumferential direction (thick) and are smaller toward the both axial ends.
  • the crowning shape is a partial arc shape whose shape viewed from the radial direction is inclined in a (thin) direction.
  • each cup-side convex portion 34a, 34a is formed with a high tooth height convex portion 36a formed at an axially intermediate portion and a shaft. It is formed of low tooth height convex portions 37c formed at both ends in the direction and having a tooth height in the radial direction smaller than that of the high tooth height convex portion 36a.
  • both side surfaces in the circumferential direction of the drive-side convex portions 25 and 25 constituting the drive-side concavo-convex portion 26 of the drive-side transmission member 22 are flat surfaces parallel to each other, as in the case of the first example of the above-described embodiment. Yes.
  • each drive-side convex portion 25, 25 is the same over the axial direction.
  • both side surfaces in the circumferential direction of the driven-side convex portions 31 and 31 constituting the driven-side uneven portion 32 of the driven-side transmission member 28 are flat surfaces parallel to each other. That is, the width dimension of each driven-side convex portion 31, 31 in the circumferential direction is the same over the axial direction.
  • each driving side convex portion A radial gap is interposed between the tip surfaces of 25 and 31 and the bottom surface of each cup-side recess 41.
  • the drive-side uneven portion 26 is engaged with the other half portion in the axial direction of the cup-side uneven portion 35a, and the central axes of the output shaft 12a and the worm 8a (see FIG. 1)
  • the one end in the axial direction of the circumferential side surfaces of the drive side convex portions 25 and 25 and the circumferential side surfaces of the cup side convex portions 34a and 34a Touch or close each other.
  • the axially intermediate portion of the circumferential side surfaces of the drive-side convex portions 25, 25 is directed to the other axial side between the other end portion and the circumferential side surface of each of the cup-side convex portions 34a, 34a.
  • the drive side gaps 43, 43 having a larger width dimension in the circumferential direction are interposed.
  • the driven-side uneven portion 32 is engaged with one half of the cup-side uneven portion 35a in the axial direction and the center axes of the output shaft 12a and the worm 8a are made to coincide with each other.
  • the other end in the axial direction of the circumferential side surfaces of the convex portions 31 and 31 and the circumferential side surface of the cup-side convex portions 34a and 34a abut each other without rattling in the circumferential direction, or face each other.
  • the axially intermediate portion of the circumferential side surfaces of each driven-side convex portion 31, 31 heads toward one axial direction between the one end portion and the circumferential side surface of each cup-side convex portion 34 a, 34 a.
  • the driven-side gaps 44 and 44 in which the width dimension in the circumferential direction increases are interposed.
  • the circumferential side surfaces of the drive-side and driven-side convex portions 25 and 31 may be crowned shapes in which the shape viewed from the radial direction is a partial arc shape. Moreover, you may make it incline in the direction where the width dimension regarding the circumferential direction of each convex part 25 and 31 of a drive side and a to-be-driven side becomes small, so that it goes to the width direction (axial direction) both sides of a coupling.
  • grease which is a lubricant
  • shot blasting is performed on at least one of the circumferential side surfaces of the driving-side and driven-side convex portions 25 and 31 and the circumferential side surfaces of the cup-side convex portions 34a and 34a that face each other. It is also possible to provide a large number of minute recesses on at least one surface. If such minute recesses are provided, each of these minute recesses functions as an oil retaining recess for holding grease, so that both the driving side and driven side uneven portions 26 and 32, the cup side uneven portion 35a, It is possible to easily hold the grease in the engaging portion.
  • the configuration and operation of the other parts are the same as in the first example of the embodiment described above.
  • FIG. 7 shows a third example of the embodiment of the present invention.
  • each drive-side convex portion 25a is formed on the drive-side high-tooth height convex portion 45 formed on one axial half and the other axial half on the other side.
  • Drive-side low tooth height convex portion 46 has a smaller tooth height in the radial direction than the drive-side high tooth height convex portion 45.
  • each driven side convex portion 31a has a driven side high tooth height convex portion 47 formed on the other half portion in the axial direction and a driven side low tooth height convex portion formed on the one half portion in the axial direction.
  • the driven-side low tooth height convex portion 48 has a tooth height smaller in the radial direction than the driven-side high tooth height convex portion 47.
  • the tooth height in the radial direction of the cup-side convex portion 34b constituting the cup-side concave / convex portion 35b of the coupling 20b is the same in the axial direction.
  • each drive-side high tooth height convex portion 45 is connected to one side portion of the other half in the axial direction of the cup-side concave portion 41a existing between the cup-side convex portions 34b ( Lightly press-fitted into the bottom of the axial middle part).
  • a directional gap is interposed.
  • the entire axial width is reached.
  • a radial gap is interposed between the drive-side uneven portion 26a and the other half portion in the axial direction of the cup-side uneven portion 35a over the entire axial width.
  • the driving side uneven portion 26a of the driving side transmission member 22a is engaged with the other half portion in the axial direction of the cup side uneven portion 35b of the coupling 20b.
  • each driven-side high tooth height convex portion 47 is lightly press-fitted into the bottom surface of the other side portion (axial middle portion) of one cup side concave portion 41a.
  • a gap is interposed.
  • the entire width in the axial direction is between the bottom surface of the driven-side concave portion 42a existing between the driven-side convex portions 31a and the front end surface of one half of the axial direction of each cup-side convex portion 34b.
  • a radial gap is interposed. Further, a circumferential clearance is interposed between the driven side uneven portion 26a and the one half portion in the axial direction of the cup side uneven portion 35a over the entire axial width. In such a state, the driven-side uneven portion 32a of the driven-side transmission member 22a is engaged with the one half portion in the axial direction of the cup-side uneven portion 35b of the coupling 20b.
  • the driving side and the driven side Due to the friction acting between the tip surface of each high tooth height convex portion 45, 47 and the bottom surface of each cup side concave portion 41a, each of the driving side and driven side convex portions 25a, 31a and each cup side convex portion 34b The momentum of the abutting between the circumferential side surfaces is reduced, and the generation of abnormal noise at this abutting portion can be prevented.
  • the driving side and driven side low tooth height convex portions 46 and 48 are provided between the front end surface and the bottom surface of each cup side concave portion 41a, and the driving side and driven side concave portions are provided.
  • a radial gap is interposed between the bottom surfaces of 38a and 42a and the tip surface of each cup-side convex portion 34b.
  • circumferential gaps are interposed between the drive-side and driven-side uneven portions 26a and 32a and the cup-side uneven portion 35b.
  • the coupling 20b has a high tooth height on each of the driving side and the driven side based on the existence of the radial gap and the circumferential gap as described above. Inclining with respect to at least one of the output shaft 12a and the worm 8a with the contact portion between the tip surface of the convex portions 45, 47 and the bottom surface of each cup-side concave portion 41a as a fulcrum. Thus, torque can be smoothly transmitted between the output shaft 12a and the worm 8a.
  • Other configurations and operations are the same as those of the first example of the embodiment.
  • FIG. 8 to 11 show a fourth example of the embodiment of the present invention.
  • at least one cup-side protruding portion 49 is formed at the axially intermediate portion of the inner peripheral surface of the cup-side cylindrical portion 33.
  • the cup side protruding portion 49 is formed between the driving side transmission portion 18 and the driven side transmission portion 19 in the axial direction.
  • the cup-side protrusion 49 protrudes radially inward from the cup-side protrusion 34. And the cup side protrusion part 49, the drive side cylindrical part 24, and the to-be-driven side cylindrical part 30 are facing through the clearance gap in the axial direction. However, as in the example of FIG. 9, the cup-side protruding portion 49, the driving-side cylindrical portion 24, and the driven-side cylindrical portion 30 may contact each other without an axial gap. In the example of FIGS. 8 and 9, one cup-side protrusion 49 is formed on each cup-side protrusion 34. However, at least one cup-side protrusion 49 may be formed.
  • cup side convex portions 34 may be selected, and the cup side protruding portions 49 may be formed on the selected cup side convex portions 34, respectively.
  • the axial displacement of the coupling 20 is the driving-side cylindrical portion. 24 or the driven cylindrical portion 30.
  • the cup side protrusion 49 protrudes radially inward from the cup side recess 43.
  • the tip end portion (radially inner end portion) of the cup-side protruding portion 49 is located radially inward from the driving side uneven portion 26 and the driven side uneven portion 32.
  • the cup side protrusion part 49, the driving side convex part 25 and the driven side convex part 31, and the driving side cylindrical part 24 and the driven side cylindrical part 30 are opposed to each other through a gap in the axial direction.
  • FIG. 10 the cup side protrusion part 49, the driving side convex part 25 and the driven side convex part 31, and the driving side cylindrical part 24 and the driven side cylindrical part 30 are opposed to each other through a gap in the axial direction.
  • the cup-side protruding portion 49, the driving-side convex portion 25 and the driven-side convex portion 31, and the driving-side cylindrical portion 24 and the driven-side cylindrical portion 30 have an axial clearance. You may contact
  • one cup-side protrusion 49 is formed in each cup-side recess 43. However, at least one cup-side protrusion 49 may be formed. For example, several cup-side recesses 43 may be selected, and the cup-side protrusions 49 may be formed in the selected cup-side recesses 43, respectively.
  • At least one cup-side protrusion 49 faces the driving-side convex portion 25 and the driven-side convex portion 31 and the driving-side cylindrical portion 24 and the driven-side cylindrical portion 30 in the axial direction.
  • the axial displacement of the coupling 20 is regulated by the driving side convex portion 25 and the driven side convex portion 31 and the driving side cylindrical portion 24 or the driven side cylindrical portion 30.
  • the example of FIG. 12 is the same as the example of FIG. 10 in that the cup side protrusion 49 protrudes radially inward from the cup side recess 43. However, the example of FIG. 12 is different from the example of FIG. 10 in that the tip end portion (radially inner end portion) of the cup-side protrusion 49 overlaps the driving-side uneven portion 26 and the driven-side uneven portion 32 in the radial direction. .
  • the cup-side protruding portion 49, the driving-side convex portion 25, and the driven-side convex portion 31 face each other with a gap in the axial direction.
  • the example of FIG. 12 face each other with a gap in the axial direction.
  • the cup-side protruding portion 49, the driving-side convex portion 25, and the driven-side convex portion 31 may contact each other without an axial gap.
  • one cup-side protrusion 49 is formed in each cup-side recess 43.
  • at least one cup-side protrusion 49 may be formed.
  • several cup-side recesses 43 may be selected, and the cup-side protrusions 49 may be formed in the selected cup-side recesses 43, respectively.
  • the axial displacement of the coupling 20 causes the driving-side protrusion. 25 and the driven-side convex portion 31.
  • the coupling 20 may be configured by combining a plurality of types of cup-side protrusions 49 shown in FIGS.
  • the cup-side protrusion 49 of FIG. 8 may be formed in the cup-side protrusion 34
  • the cup-side protrusion 49 of FIG. 10 may be formed in the cup-side recess 43.
  • the cup-side cylindrical portion 33 is formed with an annular cup-side protruding portion 49 between the drive-side transmission portion 18 and the driven-side transmission portion 19 in the axial direction on the inner peripheral surface of the cup-side cylindrical portion 33.
  • the axial displacement of the ring 20 is regulated by the driving side transmission unit 18 or the driven side transmission unit 19, and the axial position of the coupling 20 is stabilized. Therefore, the axial displacement of the coupling 20 can be restricted without providing both the driving side and driven side flanges 39 and 40 (see FIG. 2).
  • the driving side and driven side flanges 39 and 40 are not provided, it is possible to reduce the weight of the component and reduce the cost. 8 to 13, the drive side and driven side flanges 39 and 40 are not provided.
  • the cup side protruding portion 49 is not provided.
  • both the driving side and driven side flanges 39 and 40 may be provided.
  • FIG. 14 and 15 show a fifth example of the embodiment of the present invention.
  • an annular cored bar 50 is disposed inside the cup-side cylindrical portion 33 as a whole.
  • the core metal 50 includes a cylindrical portion 51 concentric with the coupling 20.
  • the cylindrical part 51 overlaps at least the engaging part of the driving side uneven part 26 and the driven side uneven part 32 and the cup side uneven part 35 in the axial direction.
  • the axial length of the cylindrical portion 51 is about three-quarters of the axial length of the coupling 20, but may be the same as the axial length of the coupling 20.
  • the core metal 50 may include a plurality of convex portions 52 that protrude radially inward from the inner peripheral surface of the cylindrical portion 51 at equal intervals in the circumferential direction.
  • the same number of the plurality of convex portions 52 is provided at a position overlapping the plurality of cup-side convex portions 34 of the coupling 20 in the circumferential direction.
  • the plurality of convex portions 52 may not be the same as the plurality of cup-side convex portions 34.
  • the circumferential length of the convex portion 52 is equal to or less than the circumferential length of the cup-side convex portion 34.
  • the rigidity of the coupling 20 can be improved.
  • the cored bar 50 overlaps at least the engagement portion of the driving side uneven portion 26 and the driven side uneven portion 32 and the cup side uneven portion 35 in the axial direction, so that the rigidity of the coupling 20 is improved against rotational torque.
  • the effect of can be enhanced.
  • the plurality of convex portions 52 are provided on the core metal 50, the rigidity of the coupling 20 is further improved.
  • FIG. 16 and 17 show a sixth example of the embodiment of the present invention.
  • the cored bar 50 is disposed inside the cup-side cylindrical portion 33 as in the fifth example.
  • the core metal 50 of this example is configured by rounding a wire net-like sheet or a chain-like metal member as shown in FIG. 17 into a cylindrical shape.
  • the coupling 20 in addition to improving the rigidity of the coupling 20, the coupling 20 is easy to bend, so that when the worm 8a swings, the coupling 20 swings more flexibly. This facilitates torque transmission between the output shaft 12a and the worm 8a.
  • the drive side uneven portion is formed on the inner peripheral surface of the concave portion provided at the distal end portion of the output shaft of the electric motor, and the inner peripheral surface of the concave portion provided at the proximal end portion of the worm shaft. It is also possible to form a driven-side concavo-convex portion so that a coupling-side concavo-convex portion provided on the outer peripheral surface of the coupling is engaged with the driving-side concavo-convex portion and the driven-side concavo-convex portion.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Power Steering Mechanism (AREA)
  • Gear Transmission (AREA)

Abstract

According to the present invention, a half portion of a drive-side uneven portion (26) on one axial side and a half portion of a driven-side uneven portion (32) on the other axial side are lightly pressed, in a radial direction, into an axial middle portion of a cup-side uneven portion (35), and a half portion of the drive-side uneven portion (26) on the other axial side and a half portion of the driven-side uneven portion (32) on the one axial side have radial gaps interposed between said half portions and both axial ends of the cup-side uneven portion (35). The drive-side and driven-side uneven portions (26, 32) are engaged with the cup-side uneven portion (35) with a circumferential gap interposed between the drive-side and driven-side uneven portions (26), (32) and the cup-side uneven portion (35).

Description

トルク伝達用継手及びウォーム減速機Torque transmission joint and worm reducer
 本発明のトルク伝達用継手は、各種機械装置に組み込まれ、駆動軸と被駆動軸との間でトルクを伝達する為に利用する。又、本発明のウォーム減速機は、例えば、電動式パワーステアリング装置に組み込まれる。 The torque transmission joint of the present invention is incorporated in various mechanical devices and is used to transmit torque between the drive shaft and the driven shaft. The worm speed reducer of the present invention is incorporated in, for example, an electric power steering device.
 操舵輪(フォークリフト等の特殊車両を除き、通常は前輪)に舵角を付与する際に、運転者がステアリングホイールを操作する為に要する力を軽減する装置として、パワーステアリング装置が広く使用されている。又、この様なパワーステアリング装置のうち、補助動力源として電動モータを使用する電動式パワーステアリング装置も、近年普及し始めている。この様な電動式パワーステアリング装置においては、ステアリングホイールの操作に伴い回転するステアリングシャフト又はこのステアリングシャフトの回転に伴って変位する部材に対し、電動モータの補助動力が減速機を介して付与される。当該電動モータから付与される補助動力の方向は、ステアリングホイールから付与される力と同方向である。上記減速機として、一般的には、ウォーム減速機が使用される。ウォーム減速機を使用した電動式パワーステアリング装置の場合、電動モータにより回転駆動されるウォームと、ウォームホイールと、が互いに噛合する。ウォームホイールは、ステアリングシャフト、又は当該ステアリングシャフトの回転に伴って変位する部材に動力伝達可能に係合した部材である回転軸と共に回転する。このように、電動モータの補助動力は回転軸に伝達自在とされる。但し、ウォーム減速機の場合、何らの対策も施さないと、回転軸の回転方向を変える際に、ウォームとウォームホイールとの噛合部に存在するバックラッシュによって、歯打ち音と呼ばれる不快な異音が発生する場合がある。 A power steering device is widely used as a device to reduce the force required for the driver to operate the steering wheel when giving a steering angle to the steered wheels (usually the front wheels except for special vehicles such as forklifts). Yes. Among such power steering devices, an electric power steering device that uses an electric motor as an auxiliary power source has also started to spread in recent years. In such an electric power steering apparatus, auxiliary power of the electric motor is applied to the steering shaft that rotates as the steering wheel is operated or a member that is displaced as the steering shaft rotates through the reduction gear. . The direction of the auxiliary power applied from the electric motor is the same as the force applied from the steering wheel. As the speed reducer, a worm speed reducer is generally used. In the case of an electric power steering device using a worm reduction gear, a worm that is rotationally driven by an electric motor and a worm wheel mesh with each other. The worm wheel rotates together with a rotating shaft that is a member that is engaged with a steering shaft or a member that is displaced along with the rotation of the steering shaft so that power can be transmitted. Thus, the auxiliary power of the electric motor can be transmitted to the rotating shaft. However, in the case of a worm reducer, if no measures are taken, an unpleasant noise called a rattling noise caused by backlash existing in the meshing part of the worm and the worm wheel when changing the rotation direction of the rotating shaft. May occur.
 この様な歯打ち音の発生を抑制するために、従来から、ばね等の弾性部材によりウォームをウォームホイールに向けて弾性的に押圧する事が考えられている。図18~19は、特許文献1に記載された電動式パワーステアリング装置の1例を示している。ステアリングホイール1により所定方向に回転させられるステアリングシャフト2の前端部は、ハウジング3の内側に回転自在に支持されており、この部分にウォームホイール4が固定されている。又、ウォーム8の軸方向中間部にはウォーム歯6が設けられる。ウォーム歯6とウォームホイール4の外周面に形成された歯部5とが噛合した状態で、ウォーム8のうち、ウォーム歯6を挟んだ軸方向2箇所位置(ウォーム歯6の軸方向両側位置)が、深溝型玉軸受等の1対の転がり軸受9a、9bにより、ハウジング3内に回転自在に支持されている。この様なウォーム8は、基端部に接続された電動モータ7の出力軸により回転駆動可能とされている。更に、ウォーム8の先端部で転がり軸受9aよりも突出した部分には、押圧駒10が外嵌される。押圧駒10とハウジング3との間には、コイルばね11等の弾性部材を設けている。そして、このコイルばね11により、押圧駒10を介して、ウォーム8のウォーム歯6を、ウォームホイール4の歯部5に向け押圧している。この様な構成により、これらウォーム歯6と歯部5との間のバックラッシュを抑え、歯打ち音の発生を抑えている。 In order to suppress the generation of such rattling noise, it has been conventionally considered to elastically press the worm toward the worm wheel by an elastic member such as a spring. 18 to 19 show an example of the electric power steering apparatus described in Patent Document 1. FIG. A front end portion of the steering shaft 2 that is rotated in a predetermined direction by the steering wheel 1 is rotatably supported inside the housing 3, and the worm wheel 4 is fixed to this portion. Also, worm teeth 6 are provided at the axially intermediate portion of the worm 8. In the state where the worm teeth 6 and the tooth portions 5 formed on the outer peripheral surface of the worm wheel 4 are engaged with each other, two axial positions of the worm 8 sandwiching the worm teeth 6 (both axial positions of the worm teeth 6) However, it is rotatably supported in the housing 3 by a pair of rolling bearings 9a and 9b such as deep groove type ball bearings. Such a worm 8 can be rotationally driven by the output shaft of the electric motor 7 connected to the base end portion. Further, a pressing piece 10 is fitted on a portion protruding from the rolling bearing 9 a at the tip of the worm 8. An elastic member such as a coil spring 11 is provided between the pressing piece 10 and the housing 3. The coil spring 11 presses the worm teeth 6 of the worm 8 toward the teeth 5 of the worm wheel 4 via the pressing piece 10. With such a configuration, backlash between the worm teeth 6 and the tooth portions 5 is suppressed, and generation of rattling noise is suppressed.
 上述の様な従来構造の場合、ウォーム歯6と歯部5との噛合部で歯打ち音が発生する事を抑えられるが、電動モータ7の出力軸12の先端部とウォーム8の基端部との結合部分で発生する異音を抑える為には改良の余地がある。この点に就いて、以下に説明する。図示の構造の場合、電動モータ7の出力軸12の先端部とウォーム8の基端部とをトルクの伝達を可能に結合する為に、ウォーム8の基端部にスプライン孔13が形成されている。スプライン孔13は、ウォーム8の基端面に向かって開口する。一方、出力軸12の先端部には、スプライン軸部14が形成される。そして、スプライン軸部14とスプライン孔13とをスプライン係合させる事で、出力軸12とウォーム8とがトルク伝達可能に結合される。 In the case of the conventional structure as described above, it is possible to suppress the occurrence of rattling noise at the meshing portion between the worm tooth 6 and the tooth portion 5, but the distal end portion of the output shaft 12 of the electric motor 7 and the proximal end portion of the worm 8. There is room for improvement in order to suppress the abnormal noise generated at the joint. This point will be described below. In the case of the illustrated structure, a spline hole 13 is formed at the base end of the worm 8 in order to couple the tip of the output shaft 12 of the electric motor 7 and the base end of the worm 8 so that torque can be transmitted. Yes. The spline hole 13 opens toward the base end surface of the worm 8. On the other hand, a spline shaft portion 14 is formed at the distal end portion of the output shaft 12. Then, the spline shaft portion 14 and the spline hole 13 are spline-engaged, so that the output shaft 12 and the worm 8 are coupled so as to transmit torque.
 スプライン軸部14とスプライン孔13とが、周方向の隙間なく(バックラッシュなしで)スプライン係合していれば、出力軸12の先端部とウォーム8の基端部との結合部(スプライン係合部)で、異音が発生する事はない。しかし、図17に示す様に、コイルばね11により、ウォーム8のウォーム歯6をウォームホイール4の歯部5に向け弾性的に押圧し、ウォーム歯6と歯部5との間のバックラッシュを抑える構造の場合には、ウォーム8を揺動変位させる必要があるため、スプライン係合部のバックラッシュを完全になくす事はできず、異音の発生を防止する事は難しい。 If the spline shaft portion 14 and the spline hole 13 are spline-engaged without any circumferential clearance (without backlash), the coupling portion (spline engagement) between the distal end portion of the output shaft 12 and the proximal end portion of the worm 8 No abnormal noise occurs in the joint section). However, as shown in FIG. 17, the coil spring 11 elastically presses the worm tooth 6 of the worm 8 toward the tooth part 5 of the worm wheel 4, thereby causing backlash between the worm tooth 6 and the tooth part 5. In the case of the structure to suppress, since it is necessary to swing and displace the worm 8, the backlash of the spline engaging portion cannot be completely eliminated and it is difficult to prevent the generation of abnormal noise.
 特許文献2には、電動モータの出力軸とウォーム軸とを、金属製で円柱状の動力伝達部材を介して結合する事により、ウォーム軸の揺動変位を円滑にできる構造が記載されている。この様な特許文献2に記載された発明の場合にも、ウォーム軸を揺動変位させる為、動力伝達部材の両端部に設けられたスプライン軸部(雄スプライン)と、ウォーム軸及び電動モータの出力軸のそれぞれの端部に設けられたスプライン孔(雌スプライン)と、のスプライン係合部には、それぞれバックラッシュが存在する。この為、回転軸の回転方向を変える際に、異音が発生する可能性がある。 Patent Document 2 describes a structure in which the swing displacement of the worm shaft can be made smooth by connecting the output shaft of the electric motor and the worm shaft via a metal-made cylindrical power transmission member. . In the case of the invention described in Patent Document 2 as well, in order to swing and displace the worm shaft, spline shaft portions (male splines) provided at both ends of the power transmission member, the worm shaft and the electric motor Backlash exists in each spline engaging portion of each spline hole (female spline) provided at each end of the output shaft. For this reason, when changing the rotation direction of the rotating shaft, there is a possibility that abnormal noise is generated.
日本国特開2004-306898号公報Japanese Unexamined Patent Publication No. 2004-306898 日本国特開2012-131249号公報Japanese Unexamined Patent Publication No. 2012-131249
 本発明は、上述の様な事情に鑑み、駆動軸と被駆動軸との間で異音が発生するのを防止できると共に、駆動軸と被駆動軸との中心軸同士が互いに不一致になっても、駆動軸と被駆動軸との間でのトルク伝達を円滑に行う事ができる、トルク伝達用継手を実現する事を目的としている。 In view of the circumstances as described above, the present invention can prevent the generation of noise between the drive shaft and the driven shaft, and the central axes of the drive shaft and the driven shaft are inconsistent with each other. Another object of the present invention is to realize a torque transmission joint that can smoothly transmit torque between a drive shaft and a driven shaft.
 本発明のトルク伝達用継手及びウォーム減速機のうちのトルク伝達用継手は、軸方向に関して互いに直列に配置された、駆動軸の軸方向一端部と被駆動軸の軸方向他端部との間でトルクを伝達するものであって、カップリングと、駆動側伝達部と、被駆動側伝達部とを備える。
 カップリングは、内外両周面のうちの一方の周面に、径方向(この一方の周面が内周面である場合には、径方向内方。同じく外周面である場合には、径方向外方。)に突出するカップ側凸部を周方向複数箇所に配置して成る、カップ側凹凸部を設けている。
 前記駆動側伝達部は、前記駆動軸の軸方向一端部に設けられ、内外両周面のうち、前記カップ側凹凸部に対向する周面に、径方向(このカップ側凹凸部に対向する周面が外周面である場合には、径方向外方。同じく内周面である場合には、径方向内方)に突出する駆動側凸部を周方向複数箇所に配置して成る、駆動側凹凸部を設けている。
 前記被駆動側伝達部は、前記被駆動軸の軸方向他端部に設けられ、内外両周面のうち、前記カップ側凹凸部に対向する周面に、径方向(このカップ側凹凸部に対向する周面が外周面である場合には、径方向外方。同じく内周面である場合には、径方向内方)に突出する被駆動側凸部を周方向複数箇所に配置して成る、被駆動側凹凸部を設けている。
 そして、前記駆動側凹凸部と前記カップ側凹凸部の軸方向他側半部とを係合させる(前記各駆動側凸部と前記各カップ側凸部の軸方向他側半部とを周方向に関して交互に配置する)と共に、前記被駆動側凹凸部とこのカップ側凹凸部の軸方向一側半部とを係合させている(前記各被駆動側凸部と前記各カップ側凸部の軸方向一側半部とを周方向に関して交互に配置している)。
 又、前記駆動側凹凸部とこのカップ側凹凸部の軸方向他側半部との係合部の軸方向一側半部で、前記各駆動側凸部と前記各カップ側凸部とのうちの一方の凸部である第一凸部の先端面を、他方の凸部である第二凸部同士の間に存在する第一凹部の底面に軽圧入し、前記駆動側凹凸部と前記カップ側凹凸部の軸方向他側半部との係合部の軸方向他側半部で、前記第一凸部の先端面を前記第一凹部の底面に径方向隙間を介して対向させている。これと共に、前記駆動側凹凸部と前記カップ側凹凸部との間に周方向隙間を介在させている。
 又、前記被駆動側凹凸部とこのカップ側凹凸部の軸方向一側半部との係合部の軸方向他側半部で、前記各被駆動側凸部と前記各カップ側凸部とのうちの一方の凸部である第三凸部の先端面を、他方の凸部である第四凸部同士の間に存在する第二凹部の底面に軽圧入し、前記被駆動側凹凸部と前記カップ側凹凸部の軸方向一側半部との係合部の軸方向一側半部で、前記第三凸部の先端面を前記第二凹部の底面に径方向隙間を介して対向させている。これと共に、前記被駆動側凹凸部と前記カップ側凹凸部との間に周方向隙間を介在させている
The torque transmission joint and the torque transmission joint of the worm reducer according to the present invention are arranged between one axial end of the drive shaft and the other axial end of the driven shaft, which are arranged in series with respect to the axial direction. The torque is transmitted by the motor, and includes a coupling, a drive side transmission unit, and a driven side transmission unit.
The coupling is formed on one of the inner and outer peripheral surfaces in the radial direction (in the case where this one peripheral surface is the inner peripheral surface, inward in the radial direction. The cup side uneven | corrugated | grooved part which arrange | positions the cup side convex part which protrudes in the direction outward.
The drive-side transmission portion is provided at one axial end portion of the drive shaft, and has a radial direction (a circumference facing the cup-side uneven portion) on a peripheral surface facing the cup-side uneven portion of both inner and outer peripheral surfaces. When the surface is an outer peripheral surface, the drive side is formed by arranging drive-side convex portions projecting radially outward (or radially inward when the surface is also an inner peripheral surface) at a plurality of locations in the circumferential direction. An uneven portion is provided.
The driven-side transmission portion is provided at the other axial end portion of the driven shaft, and a radial direction (in the cup-side uneven portion on the cup-side uneven portion) of the inner and outer peripheral surfaces facing the cup-side uneven portion. When the opposing peripheral surface is the outer peripheral surface, the driven-side convex portions that protrude radially outwardly (or radially inward when the inner peripheral surface is the same) are arranged at a plurality of locations in the circumferential direction. The driven side uneven portion is provided.
Then, the drive-side concavo-convex part is engaged with the other axial half of the cup-side concavo-convex part (the drive-side convex part and the axial-side other half of each cup-side convex part are circumferentially connected). And the driven-side uneven portion and the one-side half of the cup-side uneven portion are engaged with each other (the driven-side convex portions and the cup-side convex portions The one half of the axial direction is alternately arranged in the circumferential direction).
In addition, among the driving side convex portions and the cup side convex portions, one axial half side of the engaging portion between the driving side concave and convex portion and the other axial half of the cup side concave and convex portion. Lightly press-fitting the front end surface of the first convex portion which is one of the convex portions into the bottom surface of the first concave portion existing between the second convex portions which are the other convex portions, and the driving side uneven portion and the cup The front end surface of the first convex portion is opposed to the bottom surface of the first concave portion via a radial gap in the other half portion in the axial direction of the engaging portion with the other half portion in the axial direction of the side uneven portion. . At the same time, a circumferential clearance is interposed between the driving side uneven portion and the cup side uneven portion.
Further, the driven-side convex portions and the cup-side convex portions at the other axial half portion of the engaging portion between the driven-side concave-convex portion and the one-side half portion in the axial direction of the cup-side concave-convex portion, Lightly press the tip surface of the third convex portion that is one of the convex portions into the bottom surface of the second concave portion that exists between the fourth convex portions that are the other convex portions, and the driven side uneven portion And the one side half of the engagement portion between the cup side uneven portion and the one axial half of the cup side, the tip surface of the third convex portion faces the bottom surface of the second concave portion via a radial gap. I am letting. At the same time, a circumferential clearance is interposed between the driven side uneven portion and the cup side uneven portion.
 尚、上述の様な本発明のトルク伝達用継手を実施する場合には、前記第二凸部の先端面と、前記第一凸同士の間に存在する凹部の底面との間、及び、前記第四凸部の先端面と、前記第三凸部同士の間に存在する凹部の底面との間には、前記駆動側、被駆動側凸部の軸方向全幅に亙って径方向隙間を介在させる。
 又、上述の様な本発明のトルク伝達用継手を実施する場合に、前記第一凸部のうちの一部(例えば周方向関して1つ置き)の第一凸部を、前記第一凹部の底面に軽圧入すると共に、前記第三凸部のうちの一部の第三凸部を、前記第二凹部の底面に軽圧入する様に構成しても良い。この場合には、残りの第一、第三凸部の先端面と、第一、第二凹部の底面との間には、この残りの第一、第三凸部の軸方向全幅に亙り径方向隙間を介在させる。
When implementing the torque transmission joint of the present invention as described above, the tip surface of the second convex portion and the bottom surface of the concave portion existing between the first convex portions, and the A radial clearance is provided between the distal end surface of the fourth convex portion and the bottom surface of the concave portion existing between the third convex portions over the entire axial width of the driving side and driven side convex portions. Intervene.
Further, when implementing the torque transmission joint of the present invention as described above, a part of the first convex portions (for example, every other one in the circumferential direction) may be replaced with the first concave portion. The third convex portion may be lightly press-fitted into the bottom surface of the second concave portion and may be configured to be lightly press-fitted into the bottom surface of the second concave portion. In this case, the diameter of the remaining first and third convex portions extends between the front end surfaces of the remaining first and third convex portions and the bottom surfaces of the first and second concave portions over the entire axial width of the remaining first and third convex portions. A directional gap is interposed.
 上述の様な本発明のトルク伝達用継手を実施する場合に、具体的には、例えば前記各カップ側凸部を、軸方向中間部に形成された高歯丈凸部と、軸方向両端部に形成された、この高歯丈凸部よりも径方向に関する歯の高さが小さい低歯丈凸部とから構成する。
 そして、前記高歯丈凸部の軸方向他端部の先端面を前記各駆動側凸部同士の間に存在する駆動側凹部(の軸方向一側半部)の底面に軽圧入し、前記各カップ側凸部の軸方向両端部のうちの軸方向他端部に形成された(軸方向他側の)低歯丈凸部の先端面を前記駆動側凹部(の軸方向他側半部)の底面に径方向隙間を介して対向させる。
 又、前記高歯丈凸部の軸方向一端部の先端面を前記各被駆動側凸部同士の間に存在する被駆動側凹部(の軸方向他側半部)の底面に軽圧入すると共に、前記各カップ側凸部の軸方向両端部のうちの軸方向一端部に形成された低歯丈凸部の先端面を前記各被駆動側凹部(の軸方向一側半部)の底面に径方向隙間を介して対向させる。
 即ち、特許請求の範囲に記載した発明の場合には、カップ側凸部の軸方向他側半部(高歯丈凸部の軸方向他端部及び軸方向他側の低歯丈凸部)が第一凸部に、駆動側凸部が第二凸部に、駆動側凹部が第一凹部に、カップ側凸部の軸方向一側半部(高歯丈凸部の軸方向一端部及び軸方向一側の低歯丈凸部)が第三凸部に、被駆動側凸部が第四凸部に、被駆動側凹部が第二凹部に、それぞれ相当する。
When implementing the torque transmission joint of the present invention as described above, specifically, for example, each cup side convex portion includes a high tooth height convex portion formed in an axial intermediate portion, and both axial end portions. And a low tooth height convex portion having a tooth height in the radial direction smaller than that of the high tooth height convex portion.
Then, lightly press-fitting the front end surface of the other axial end portion of the high tooth height convex portion into the bottom surface of the driving side concave portion (the one side half portion thereof) existing between the driving side convex portions, The tip surface of the low tooth height convex portion (on the other side in the axial direction) formed at the other axial end portion of the both axial end portions of each cup side convex portion is the driving side concave portion (the other half portion in the axial direction of the driving side). ) With a radial gap between them.
Moreover, while lightly press-fitting the front end surface of one axial end portion of the high tooth height convex portion into the bottom surface of the driven side concave portion (the other half portion in the axial direction) existing between the driven side convex portions. The tip surface of the low tooth height convex portion formed at one axial end portion of the axially opposite end portions of each cup-side convex portion is the bottom surface of each driven-side concave portion (one axial half thereof). It is made to oppose through a radial clearance.
That is, in the case of the invention described in the claims, the other half in the axial direction of the convex portion on the cup side (the other axial end portion of the high tooth height convex portion and the low tooth height convex portion on the other side in the axial direction) Is the first convex portion, the driving side convex portion is the second convex portion, the driving side concave portion is the first concave portion, the axial one side half of the cup side convex portion (one axial end portion of the high tooth height convex portion and A low tooth height convex portion on one axial side) corresponds to the third convex portion, the driven side convex portion corresponds to the fourth convex portion, and the driven side concave portion corresponds to the second concave portion.
 或いは、例えば、前記各駆動側凸部を、軸方向一側半部に形成された駆動側高歯丈凸部と、軸方向他側半部に形成された、この駆動側高歯丈凸部よりも径方向に関する歯の高さが小さい駆動側低歯丈凸部とから構成する。
 又、前記各被駆動側凸部を、軸方向他側半部に形成された被駆動側高歯丈凸部と、軸方向一側半部に形成された、この被駆動側高歯丈凸部よりも径方向に関する歯の高さが小さい被駆動側低歯丈凸部とから構成する。
 そして、前記駆動側高歯丈凸部の先端面を、前記各カップ側凸部同士の間に存在するカップ側凹部(の軸方向他側半部の片側部分)の底面に軽圧入すると共に、前記駆動側低歯丈凸部をこのカップ側凹部(の軸方向他側半部の他側部分)の底面に径方向隙間を介して対向させる。
 又、前記被駆動側高歯丈凸部の先端面を、前記カップ側凹部(の軸方向一側半部の他側部分)の底面に軽圧入すると共に、前記被駆動側低歯丈凸部をこのカップ側凹部(の軸方向一側半部の方側部分)の底面に径方向隙間を介して対向させる。
 即ち、駆動側凸部が第一凸部に、カップ側凸部の軸方向他側半部が第二凸部に、前記カップ側凹部の軸方向他側半部が第一凹部に、被駆動側凸部が第三凸部に、カップ側凸部の軸方向一側半部が第四凸部に、前記カップ側凹部の軸方向一側半部が第二凹部に、それぞれ相当する。
Or, for example, each drive side convex portion is formed on the drive side high tooth height convex portion formed on the one half portion in the axial direction and this drive side high tooth height convex portion formed on the other half portion in the axial direction. And a drive-side low tooth height convex portion having a smaller tooth height in the radial direction.
Further, each driven side convex portion includes a driven side high tooth height convex portion formed on the other half portion in the axial direction and this driven side high tooth height convex portion formed on the one half portion in the axial direction. The driven side low tooth height convex portion is smaller in tooth height in the radial direction than the portion.
And while lightly press-fitting the front end surface of the drive-side high tooth height convex portion into the bottom surface of the cup-side concave portion (one side portion of the other half portion in the axial direction thereof) existing between the cup-side convex portions, The drive-side low tooth height convex portion is opposed to the bottom surface of the cup-side concave portion (the other side portion of the other half portion in the axial direction) via a radial gap.
Further, the driven side high tooth height convex portion is lightly press-fitted into the bottom surface of the cup side concave portion (the other side portion of one half of the axial direction of the cup side), and the driven side low tooth height convex portion. Is opposed to the bottom surface of the cup-side recess (the one side half in the axial direction) via a radial gap.
That is, the drive-side convex portion is driven to the first convex portion, the cup-side concave portion on the other axial half is the second convex portion, and the cup-side concave portion on the other axial half is driven to the first concave portion. The side convex portion corresponds to the third convex portion, the axial one side half of the cup side convex portion corresponds to the fourth convex portion, and the axial one side half of the cup side concave portion corresponds to the second concave portion.
 上述の様な本発明のトルク伝達用継手を実施する場合に好ましくは、前記駆動側凹凸部を前記カップ側凹凸部の軸方向他側半部に、前記駆動軸と前記被駆動軸との中心軸同士を一致させた状態で、前記各駆動側凸部の周方向側面と前記各カップ側凸部の周方向側面との間に軸方向他側に向かう程周方向に関する幅寸法が大きくなる駆動側隙間が介在した状態で、係合させる。又、前記被駆動側凹凸部を前記カップ側凹凸部の軸方向一側半部に、前記駆動軸と前記被駆動軸との中心軸同士を一致させた状態で、前記各被駆動側凸部の周方向側面と前記各カップ側凸部の周方向側面との間に軸方向一側に向かう程周方向に関する幅寸法が大きくなる被駆動側隙間が介在した状態で、係合させる。 In the case of implementing the torque transmission joint of the present invention as described above, preferably, the driving side concavo-convex part is located at the other half in the axial direction of the cup side concavo-convex part, and the center between the driving shaft and the driven shaft. Drive in which the width dimension in the circumferential direction increases toward the other side in the axial direction between the circumferential side surface of each driving side convex portion and the circumferential side surface of each cup side convex portion in a state where the shafts are matched. Engage with the side gap interposed. In addition, each driven-side convex portion in a state where the driven-side uneven portion is aligned with one half in the axial direction of the cup-side uneven portion, and the center axes of the driving shaft and the driven shaft are aligned with each other. Between the circumferential side surface and the circumferential side surface of each of the cup-side convex portions, with the driven side gap increasing in width in the circumferential direction toward one side in the axial direction.
 この様な発明を実施する場合に好ましくは、前記各カップ側凸部の周方向側面を、これら各カップ側凸部の周方向に関する幅寸法が、軸方向中間部で最も大きく、軸方向両端部に向かう程小さくなる方向に傾斜した(軸方向に関して端部に近付くほど、周方向に関する突出量が小さくなる方向に傾斜した)、クラウニング形状とする。 In the case of carrying out such an invention, preferably, the circumferential side surface of each cup side convex portion has the largest width dimension in the circumferential direction of each cup side convex portion at the axial middle portion, and both axial end portions. The crowning shape is inclined in a direction that decreases as it goes to (inclined in a direction in which the protrusion amount in the circumferential direction decreases as it approaches the end in the axial direction).
 この様な発明を実施する場合には、例えば、前記駆動側、被駆動側各凸部の周方向両側面を、互いに平行な平坦面とする事もできるし、これら駆動側、被駆動側各凸部の周方向に関する幅寸法を、軸方向中間部で最も大きく(厚く)、軸方向両端部に向かう程小さく(薄く)なる方向に傾斜した、クラウニング形状とする事もできる。 When carrying out such an invention, for example, both side surfaces in the circumferential direction of the convex portions on the driving side and the driven side can be flat surfaces parallel to each other. The width dimension of the convex portion in the circumferential direction can also be a crowning shape that is inclined in a direction that is the largest (thick) in the middle portion in the axial direction and the smaller (thinner) in the axial direction.
 又、上述の様な発明を実施する場合に好ましくは、前記駆動軸と前記被駆動軸との中心軸同士を一致させた状態で、前記各駆動側凸部の周方向側面のうちの軸方向一端部と前記カップ側凸部の周方向側面とを、周方向に関するがたつきなく当接乃至近接対向させる。又、前記駆動軸と前記被駆動軸との中心軸同士を一致させた状態で、前記各被駆動側凸部の周方向側面のうちの軸方向他端部と前記各カップ側凸部の周方向側面とを、周方向に関するがたつきなく当接乃至近接対向させる。 In the case of carrying out the invention as described above, preferably, the axial direction of the circumferential side surfaces of the respective drive-side convex portions in a state where the central axes of the drive shaft and the driven shaft are aligned with each other. One end part and the circumferential side surface of the cup-side convex part are brought into contact or close to each other without rattling in the circumferential direction. In addition, in a state where the central axes of the drive shaft and the driven shaft are aligned with each other, the other axial end of the circumferential side surface of each driven-side convex portion and the circumference of each cup-side convex portion The directional side surfaces are brought into contact or close to each other without rattling in the circumferential direction.
 又、上述の様な発明を実施する場合に好ましくは、前記カップリングの内外両周面のうちの一方の周面には、径方向に突出するカップ側突出部が形成され、前記カップ側突出部は、前記駆動側伝達部及び前記被駆動側伝達部の軸方向における間に位置する。 Preferably, when the invention as described above is carried out, one of the inner and outer peripheral surfaces of the coupling is formed with a cup-side protrusion that protrudes in the radial direction, and the cup-side protrusion The part is located between the driving side transmission part and the driven side transmission part in the axial direction.
 又、本発明のウォーム減速機は、例えば、ハウジングと、ウォームホイールと、ウォームと、電動モータとを備える。
 ウォームホイールは、前記ハウジングに対し回転自在に支持されている。
 前記ウォームは、軸方向中間部に設けられたウォーム歯をこのウォームホイールと噛合させた状態で、前記ハウジングに対し回転自在に支持されている。
 前記電動モータは、前記ウォームを回転駆動する為のものである。
 そして、このウォームと前記電動モータの出力軸とをトルク伝達用継手により、トルクの伝達を可能に接続している。
 特に本発明のウォーム減速機に於いては、前記トルク伝達用継手を、上述の様な本発明のトルク伝達用継手とする。この場合、前記電動モータの出力軸が前記駆動軸に相当し、前記ウォーム軸が前記被駆動軸に相当する。
 上述の様な本発明のウォーム減速機を実施する場合に好ましくは、前記ウォームの先端部(トルク伝達用継手を介して電動モータの出力軸に接続された側とは反対側の端部)と前記ハウジングとの間に、前記ウォームを前記ウォームホイールに向けて弾性的に押圧する予圧付与機構を設ける。
The worm speed reducer according to the present invention includes, for example, a housing, a worm wheel, a worm, and an electric motor.
The worm wheel is rotatably supported with respect to the housing.
The worm is supported rotatably with respect to the housing in a state in which worm teeth provided at an intermediate portion in the axial direction are engaged with the worm wheel.
The electric motor is for rotationally driving the worm.
The worm and the output shaft of the electric motor are connected by a torque transmission joint so that torque can be transmitted.
In particular, in the worm reduction gear of the present invention, the torque transmission joint is the torque transmission joint of the present invention as described above. In this case, the output shaft of the electric motor corresponds to the drive shaft, and the worm shaft corresponds to the driven shaft.
Preferably, when implementing the worm speed reducer of the present invention as described above, the tip of the worm (the end opposite to the side connected to the output shaft of the electric motor via the torque transmission joint) A preload applying mechanism that elastically presses the worm toward the worm wheel is provided between the housing and the housing.
 上述の様な本発明のトルク伝達用継手及びウォーム減速機によれば、駆動軸と被駆動軸との間で異音が発生するのを防止できると共に、これら駆動軸と被駆動軸との中心軸同士が互いに不一致になっても、これら駆動軸と被駆動軸との間でのトルク伝達を円滑に行う事ができる。
 即ち、本発明の場合には、駆動側凹凸部とカップ側凹凸部の軸方向他側半部との係合部の軸方向一側半部で、駆動側凸部とカップ側凸部とのうちの一方の凸部である第一凸部の先端面を、他方の凸部である第二凸部同士の間に存在する第一凹部の底面に軽圧入している。これと共に、被駆動側凹凸部と前記カップ側凹凸部の軸方向一側半部との係合部の軸方向他側半部で、被駆動側凸部と前記各カップ側凸部とのうちの一方の凸部である第三凸部の先端面を、他方の凸部である第四凸部同士の間に存在する第二凹部の底面に軽圧入している。従って、前記駆動軸と前記被駆動軸との間でのトルク伝達の開始時には、前記駆動側凹凸部と前記カップ側凹凸部の軸方向他側半部との係合部の軸方向一側半部で、前記第一凸部の先端面と前記第一凹部の底面との当接部が周方向に摺動して、前記各駆動側凸部の周方向側面と、前記各カップ側凸部の周方向側面とが衝合(当接)する。同様に、前記被駆動側凹凸部と前記カップ側凹凸部の軸方向一側半部との係合部の軸方向他側半部で、前記第三凸部の先端面と前記第二凹部の底面との当接部が周方向に摺動して、前記各被駆動側凸部の周方向側面と前記各カップ側凸部の周方向側面とが衝合する。これらの衝合の勢いは、前記第一、第三凸部の先端面と、前記第一、第二凹部の底面との当接部に作用する摩擦により弱められている。この為、前記駆動側、被駆動側各凸部の周方向側面と前記各カップ側凸部の周方向側面との衝合部(当接部)で耳障りな歯打ち音等の異音が発生するのを防止する事ができる。
According to the torque transmission joint and the worm speed reducer of the present invention as described above, it is possible to prevent the generation of noise between the drive shaft and the driven shaft, and the center between the drive shaft and the driven shaft. Even if the shafts do not coincide with each other, torque transmission between the drive shaft and the driven shaft can be performed smoothly.
That is, in the case of the present invention, the one side half in the axial direction of the engaging portion between the driving side uneven portion and the other axial half of the cup side uneven portion, the drive side convex portion and the cup side convex portion The tip surface of the first convex portion that is one of the convex portions is lightly press-fitted into the bottom surface of the first concave portion that exists between the second convex portions that are the other convex portions. At the same time, the driven-side convex portion and the cup-side convex portion at the other half portion in the axial direction of the engaging portion between the driven-side uneven portion and the one-side half portion in the axial direction of the cup-side uneven portion. The tip surface of the third convex portion which is one of the convex portions is lightly press-fitted into the bottom surface of the second concave portion existing between the fourth convex portions which are the other convex portions. Therefore, at the start of torque transmission between the drive shaft and the driven shaft, one side half in the axial direction of the engaging portion between the drive side uneven portion and the other half portion in the axial direction of the cup side uneven portion. A contact portion between the tip surface of the first convex portion and the bottom surface of the first concave portion slides in the circumferential direction, and the circumferential side surface of each driving side convex portion and each cup side convex portion. Abuts (contacts) with the circumferential side surface. Similarly, in the other axial half of the engaging portion between the driven side uneven portion and the axial one side half of the cup side uneven portion, the tip surface of the third convex portion and the second concave portion The contact portion with the bottom surface slides in the circumferential direction, and the circumferential side surface of each driven-side convex portion and the circumferential side surface of each cup-side convex portion abut each other. The momentum of these collisions is weakened by the friction acting on the contact portion between the tip surfaces of the first and third convex portions and the bottom surfaces of the first and second concave portions. For this reason, an unusual noise such as an unpleasant rattling noise is generated at the abutting portion (contact portion) between the circumferential side surface of each convex portion on the driving side and the driven side and the circumferential side surface of each convex portion on the cup side. Can be prevented.
 又、本発明の場合、前記駆動側凹凸部と前記カップ側凹凸部の軸方向他側半部との係合部の軸方向他側半部で、前記第一凸部の先端面を前記第一凹部の底面に径方向隙間を介在して対向させると共に、前記被駆動側凹凸部と前記カップ側凹凸部の軸方向一側半部との係合部の軸方向一側半部で、前記第三凸部の先端面を前記第二凹部の底面に径方向隙間を介在して対向させている。更に、前記駆動側、被駆動側両凹凸部と前記カップ側凹凸部との間に周方向隙間を介在させている。従って、前記駆動軸と前記被駆動軸との中心軸同士が不一致になると、上述の様な径方向隙間及び周方向隙間の存在に基づいて、カップリングが、前記駆動軸と前記被駆動軸とのうちの少なくとも一方の軸に対し傾く。これにより、これら駆動軸と被駆動軸との間でトルクの伝達を円滑に行わせる事ができる。 Further, in the case of the present invention, the front end surface of the first convex portion is the first half portion in the other half portion in the axial direction of the engagement portion between the driving side uneven portion and the other half portion in the axial direction of the cup side uneven portion. The bottom surface of one recess is opposed to each other with a gap in the radial direction, and the one side half in the axial direction of the engaging portion between the driven side uneven portion and the one axial half of the cup side uneven portion, The tip surface of the third convex portion is opposed to the bottom surface of the second concave portion with a radial gap interposed therebetween. Furthermore, a circumferential clearance is interposed between the driving-side and driven-side uneven portions and the cup-side uneven portion. Therefore, when the center axes of the drive shaft and the driven shaft are not coincident with each other, a coupling is formed between the drive shaft and the driven shaft based on the presence of the radial gap and the circumferential gap as described above. Tilt with respect to at least one of the axes. Thereby, torque can be transmitted smoothly between the drive shaft and the driven shaft.
実施形態の第1例を示す、要部拡大断面図。The principal part expanded sectional view which shows the 1st example of embodiment. 図1のa部拡大図。The a section enlarged view of FIG. 駆動側伝達部材の端面図。The end view of a drive side transmission member. 図3Aのb-b断面図。FIG. 3B is a sectional view taken along line bb in FIG. 3A. 被駆動側伝達部材の端面図。The end view of a driven side transmission member. 図4Aのc-c断面図。FIG. 4C is a sectional view taken along the line cc of FIG. 4A. カップリングの端面図。End view of the coupling. 図5Aのd―d断面図。Dd sectional drawing of FIG. 5A. 実施形態の第2例を示す、図1のe-e断面に相当する図。FIG. 9 is a diagram corresponding to the ee cross section of FIG. 1 showing a second example of the embodiment. 図6Aのf-f断面図。FIG. 6F is a sectional view taken along line ff in FIG. 6A. 実施形態の第3例を示す、図2と同様の図。The figure similar to FIG. 2 which shows the 3rd example of embodiment. 実施形態の第4例を示す、図2と同様の図。The figure similar to FIG. 2 which shows the 4th example of embodiment. 実施形態の第4例を示す、図2と同様の図。The figure similar to FIG. 2 which shows the 4th example of embodiment. 実施形態の第4例を示す、図2と同様の図。The figure similar to FIG. 2 which shows the 4th example of embodiment. 実施形態の第4例を示す、図2と同様の図。The figure similar to FIG. 2 which shows the 4th example of embodiment. 実施形態の第4例を示す、図2と同様の図。The figure similar to FIG. 2 which shows the 4th example of embodiment. 実施形態の第4例を示す、図2と同様の図。The figure similar to FIG. 2 which shows the 4th example of embodiment. 実施形態の第5例を示す、図2と同様の図。The figure similar to FIG. 2 which shows the 5th example of embodiment. カップリングの断面図。Sectional drawing of a coupling. 実施形態の第6例を示す、図2と同様の図。The figure similar to FIG. 2 which shows the 6th example of embodiment. カップリングを構成する芯金の一部展開図。The partial expanded view of the metal core which comprises a coupling. 自動車用操舵装置の1例を示す部分縦断側面図。The partial longitudinal section side view showing an example of the steering device for cars. 電動式パワーステアリング装置の従来構造の1例を示す、図18の拡大g-g断面図。FIG. 19 is an enlarged gg sectional view of FIG. 18 showing an example of a conventional structure of an electric power steering device.
 [実施形態の第1例]
 図1~5は、本発明の実施形態の第1例を示している。本例のウォーム減速機15は、ハウジング3と、ウォームホイール4と、被駆動軸であるウォーム8aと、電動モータ7(図18~19参照)と、を備える。
[First Example of Embodiment]
1 to 5 show a first example of an embodiment of the present invention. The worm speed reducer 15 of this example includes a housing 3, a worm wheel 4, a worm 8a that is a driven shaft, and an electric motor 7 (see FIGS. 18 to 19).
 ウォームホイール4は、ハウジング3の内側に回転自在に支持さる。ウォームホイール4の外周面には、歯部5が形成される。 The worm wheel 4 is rotatably supported inside the housing 3. A tooth portion 5 is formed on the outer peripheral surface of the worm wheel 4.
 ウォーム8aは、軸方向中間部に設けられたウォーム歯6をウォームホイール4の歯部5に噛合させた状態で、ウォーム歯6を挟んだ軸方向2箇所位置(ウォーム歯6の軸方向両側位置)が、深溝玉軸受等である1対の転がり軸受9a、9b(図19参照)により、ハウジング3の内側に回転自在に支持されている。尚、ウォーム8aの先端部とハウジング3との間には、押圧駒10とコイルばね11とから成る予圧付与機構16(図19参照)が設けられる。予圧付与機構16は、ウォーム8aに設けたウォーム歯6を、ウォームホイール4の歯部5に向け押圧する。この様な構成により、ウォーム歯6と歯部5との間のバックラッシュを抑え、歯打ち音の発生を抑えている。 The worm 8a has two positions in the axial direction (positions on both sides of the worm teeth 6 in the axial direction) with the worm teeth 6 sandwiched between the teeth 5 of the worm wheel 4 in a state where the worm teeth 6 provided in the intermediate portion in the axial direction are engaged with the teeth 5 of the worm wheel 4. ) Is rotatably supported inside the housing 3 by a pair of rolling bearings 9a and 9b (see FIG. 19) such as deep groove ball bearings. A preload applying mechanism 16 (see FIG. 19) including a pressing piece 10 and a coil spring 11 is provided between the tip of the worm 8a and the housing 3. The preload applying mechanism 16 presses the worm teeth 6 provided on the worm 8 a toward the tooth portions 5 of the worm wheel 4. With such a configuration, backlash between the worm tooth 6 and the tooth portion 5 is suppressed, and generation of rattling noise is suppressed.
 電動モータ7は、ハウジング3に対し支持固定される。電動モータ7の駆動軸である出力軸12aの先端部(軸方向一端部、図1の左端部)は、ウォーム8aの基端部(軸方向他端部、図1の右端部)に接続される。これにより、ウォーム8aは電動モータ7によって回転駆動可能とされる。 The electric motor 7 is supported and fixed to the housing 3. The distal end portion (one axial end portion, left end portion in FIG. 1) of the output shaft 12a, which is the drive shaft of the electric motor 7, is connected to the base end portion (other axial end portion, right end portion in FIG. 1) of the worm 8a. The As a result, the worm 8a can be driven to rotate by the electric motor 7.
 電動モータ7の出力軸12aの先端部とウォーム8aの基端部とが、トルク伝達用継手17を介して、トルク伝達可能に結合されている。トルク伝達用継手17は、駆動側伝達部18と、被駆動側伝達部19と、カップリング20と、を備える。 The distal end portion of the output shaft 12a of the electric motor 7 and the proximal end portion of the worm 8a are coupled via a torque transmission joint 17 so that torque can be transmitted. The torque transmission joint 17 includes a drive side transmission unit 18, a driven side transmission unit 19, and a coupling 20.
 駆動側伝達部18は、出力軸12aの出力軸本体21の先端部に、この出力軸本体21とは別体に設けられた、駆動側伝達部材22が支持固定されて成る。駆動側伝達部材22は、例えばポリアミド樹脂等の合成樹脂や焼結金属等の材料製である。駆動側伝達部材22は、駆動側円筒部24と、駆動側凹凸部26と、駆動側鍔部39と、を備える。駆動側円筒部24の中心部には、駆動側係合孔23が形成される。駆動側凹凸部26は、駆動側円筒部24の外周面の軸方向一端部から中間部(軸方向他端部を除く部分)の周方向複数箇所に等間隔に、径方向外方(放射方向)に突出する駆動側凸部25、25が形成されて成る。駆動側鍔部39は、駆動側円筒部24の外周面の軸方向他端部に設けられ、円周方向に連続した円輪状である。 The drive-side transmission unit 18 is configured by supporting and fixing a drive-side transmission member 22 provided separately from the output shaft main body 21 at the tip of the output shaft main body 21 of the output shaft 12a. The drive side transmission member 22 is made of a material such as a synthetic resin such as a polyamide resin or a sintered metal. The drive side transmission member 22 includes a drive side cylindrical portion 24, a drive side uneven portion 26, and a drive side flange 39. A driving side engagement hole 23 is formed at the center of the driving side cylindrical portion 24. The drive-side concavo-convex portion 26 is radially outward (radial direction) at equal intervals from one axial end portion of the outer peripheral surface of the drive-side cylindrical portion 24 to a plurality of intermediate portions (portions other than the other axial end portion). Drive-side convex portions 25, 25 projecting to) are formed. The driving side flange 39 is provided at the other end in the axial direction of the outer peripheral surface of the driving side cylindrical portion 24 and has a ring shape that is continuous in the circumferential direction.
 駆動側円筒部24の駆動側係合孔23が、出力軸本体21の先端部外周面に、締り嵌め、或いは、スプライン係合やキー係合等により、相対回転を阻止した状態で(トルクの伝達を可能に)外嵌固定される。これにより、駆動側伝達部材22が出力軸本体21の先端部に支持固定される。又、本例の場合、駆動側凹凸部26を構成する駆動側凸部25、25の周方向両側面は、互いに平行な平坦面である(各駆動側凸部25a、25aの周方向に関する幅寸法は軸方向に亙り同じである)。 The drive side engagement hole 23 of the drive side cylindrical portion 24 is in a state in which relative rotation is prevented by an interference fit, spline engagement, key engagement, or the like on the outer peripheral surface of the distal end portion of the output shaft main body 21 (torque It is fixed by external fitting). As a result, the drive-side transmission member 22 is supported and fixed to the distal end portion of the output shaft main body 21. In the case of this example, both side surfaces in the circumferential direction of the drive-side convex portions 25, 25 constituting the drive-side uneven portion 26 are flat surfaces parallel to each other (the width of each drive-side convex portion 25a, 25a in the circumferential direction). The dimensions are the same in the axial direction).
 被駆動側伝達部19は、ウォーム8aのウォーム軸本体27の基端部に、このウォーム軸本体27とは別体に設けられた、被駆動側伝達部材28が支持固定されて成る。被駆動側伝達部材28は、例えばポリアミド樹脂等の合成樹脂や焼結金属等の材料製である。被駆動側伝達部材28は、被駆動側円筒部30と、被駆動側凹凸部32と、被駆動側鍔部40と、を備える。被駆動側円筒部30の中心部には、被駆動側係合孔29が形成される。被駆動側凹凸部32は、被駆動側円筒部30の外周面の軸方向他端部から軸方向中間部(軸方向一端部を除く部分)の周方向複数箇所に等間隔に、径方向外方(放射方向)に突出する被駆動側凸部31、31が形成されて成る。被駆動側鍔部40は、被駆動側円筒部30の外周面の軸方向一端部に設けられ、円周方向に連続した円輪状である。 The driven-side transmission portion 19 is formed by supporting and fixing a driven-side transmission member 28 provided separately from the worm shaft main body 27 at the base end portion of the worm shaft main body 27 of the worm 8a. The driven side transmission member 28 is made of a material such as a synthetic resin such as a polyamide resin or a sintered metal. The driven-side transmission member 28 includes a driven-side cylindrical portion 30, a driven-side uneven portion 32, and a driven-side flange portion 40. A driven side engagement hole 29 is formed at the center of the driven side cylindrical portion 30. The driven-side concavo-convex portions 32 are radially outwardly spaced from the other axial end of the outer peripheral surface of the driven-side cylindrical portion 30 to a plurality of circumferential locations in the axial intermediate portion (a portion excluding the one axial end). The driven-side convex portions 31, 31 projecting in the direction (radial direction) are formed. The driven side flange 40 is provided at one axial end portion of the outer peripheral surface of the driven side cylindrical portion 30 and has an annular shape that is continuous in the circumferential direction.
 被駆動側円筒部30の被駆動側係合孔29が、ウォーム軸本体27の基端部外周面に、締り嵌め、或いは、スプライン係合やキー係合等により、相対回転を阻止した状態で(トルクの伝達を可能に)外嵌固定される。これにより、被駆動側伝達部材28がウォーム軸本体27の基端部に支持固定される。又、本例の場合、被駆動側凹凸部32を構成する被駆動側凸部31、31の周方向両側面は、互いに平行な平坦面である(各被駆動側凸部31、31の周方向に関する幅寸法は軸方向に亙り同じである)。 In a state where the driven side engagement hole 29 of the driven side cylindrical portion 30 prevents relative rotation by an interference fit, spline engagement, key engagement or the like on the outer peripheral surface of the proximal end portion of the worm shaft main body 27. It is fitted and fixed (to allow torque transmission). As a result, the driven-side transmission member 28 is supported and fixed to the proximal end portion of the worm shaft main body 27. In the case of this example, both side surfaces in the circumferential direction of the driven-side convex portions 31, 31 constituting the driven-side uneven portion 32 are flat surfaces parallel to each other (the circumference of each driven-side convex portion 31, 31. The width dimension in the direction is the same in the axial direction).
 カップリング20は、例えば、焼結金属等の金属材料や、ポリアミド樹脂等の合成樹脂やゴムの如きエラストマー、或いは、これら合成樹脂若しくはエラストマーに強化繊維(例えば、ガラス繊維や炭素繊維)を混入した材料により全体を略円筒状に造られている。カップリング20は、カップ側円筒部33と、カップ側凹凸部35と、を備える。カップ側凹凸部35は、カップ側円筒部33の内周面の周方向複数箇所に等間隔に、径方向内方に突出するカップ側凸部34、34が軸方向に亙って形成されて成る。 The coupling 20 includes, for example, a metal material such as sintered metal, a synthetic resin such as polyamide resin, an elastomer such as rubber, or a reinforcing fiber (for example, glass fiber or carbon fiber) mixed in the synthetic resin or elastomer. The whole is made into a substantially cylindrical shape by the material. The coupling 20 includes a cup side cylindrical portion 33 and a cup side uneven portion 35. The cup-side concavo-convex portion 35 has cup-side convex portions 34, 34 projecting radially inward at a plurality of locations in the circumferential direction on the inner peripheral surface of the cup-side cylindrical portion 33, and extending in the axial direction. Become.
 カップ側凹凸部35を構成する各カップ側凸部34、34はそれぞれ、軸方向中間部に形成された高歯丈凸部36と、軸方向両端部に形成された低歯丈凸部37a、37bと、から構成される。低歯丈凸部37a、37bの径方向に関する歯の高さは、高歯丈凸部36の径方向に関する歯の高さよりも小さい。より具体的には、低歯丈凸部37a、37bの径方向に関する歯の高さは、高歯丈凸部36の径方向に関する歯の高さの1/3~2/3程度である。尚、各カップ側凸部34、34の周方向に関する幅寸法は、径方向内方に向かう程小さく(先細形状に)なっている。又、本例の場合には、各カップ側凸部34、34の周方向に関する幅寸法を、駆動側、被駆動側各凸部25、31の周方向に関する幅寸法よりも、軸方向全体に亙って十分に(例えば3~7倍程度)大きくしている。 Each of the cup-side convex portions 34, 34 constituting the cup-side concavo-convex portion 35 includes a high-tooth height convex portion 36 formed at the axial intermediate portion, and a low-tooth height convex portion 37 a formed at both axial ends. 37b. The tooth height in the radial direction of the low tooth height convex portions 37 a and 37 b is smaller than the tooth height in the radial direction of the high tooth height convex portion 36. More specifically, the tooth height in the radial direction of the low tooth height convex portions 37 a and 37 b is about 1/3 to 2/3 of the tooth height in the radial direction of the high tooth height convex portion 36. In addition, the width dimension regarding the circumferential direction of each cup side convex part 34 and 34 is so small that it goes to radial direction inward (taper shape). In the case of this example, the width dimension in the circumferential direction of each cup-side convex portion 34, 34 is set to the entire axial direction rather than the width dimension in the circumferential direction of each convex portion 25, 31 on the driving side and driven side. In other words, it is sufficiently large (for example, about 3 to 7 times).
 各カップ側凸部34、34を構成する高歯丈凸部36、36の軸方向他端部の先端面(歯先面、内周面)は、各駆動側凸部25、25同士の間に存在する駆動側凹部38、38の軸方向一側半部の底面に軽圧入される。即ち、出力軸12aとウォーム8aとの間でのトルク伝達の開始時に、各高歯丈凸部36、36の軸方向他端部の先端面と、各駆動側凹部38、38の軸方向一側半部の底面とを、これら両面同士が周方向に摺動可能な面圧で当接させている。 The tip surfaces (tooth tip surfaces, inner peripheral surfaces) of the other axial end portions of the high tooth height convex portions 36, 36 constituting the cup side convex portions 34, 34 are between the drive side convex portions 25, 25. Are lightly press-fitted into the bottom surface of the half on one side in the axial direction of the drive side recesses 38, 38. That is, at the start of torque transmission between the output shaft 12a and the worm 8a, the tip surfaces of the other end portions in the axial direction of the high tooth height convex portions 36, 36 and the axial direction of the drive side concave portions 38, 38 are the same. The bottom surfaces of the side halves are brought into contact with each other with a surface pressure that allows the both surfaces to slide in the circumferential direction.
 これに対し、各カップ側凸部34、34の軸方向両端部のうちの軸方向他端部に形成された(軸方向他側の)低歯丈凸部37a、37aの先端面と、各駆動側凹部38、38の軸方向他側半部の底面と、の間には、径方向隙間を介在させている。又、各駆動側凸部25、25の先端面(歯先面、外周面)と、各カップ側凸部34、34同士の間に存在するカップ側凹部41、41の底面と、の間には、軸方向全幅に亙り、径方向隙間を介在させている。この為に、各駆動側凸部25、25の径方向に関する歯の高さを、各高歯丈凸部36、36の径方向に関する歯の高さよりも小さくしている。更に、駆動側凹凸部26とカップ側凹凸部35の軸方向他側半部との間(互いに対向する駆動側、カップ側各凸部25、34の周方向側面同士の間)に、軸方向全幅に亙り、周方向隙間を介在させている。この様な状態で、出力軸12a(出力軸本体21)の先端部に支持固定した駆動側伝達部材22の駆動側凹凸部26を、カップリング20のカップ側凹凸部35の軸方向他側半部(図1の右側半部)に係合させている(駆動側凸部25、25とカップ側凸部34、34の軸方向他側半部とを周方向に関して交互に配置している)。 On the other hand, the tip surfaces of the low tooth height convex portions 37a, 37a (on the other side in the axial direction) formed at the other axial end portion of the axial end portions of the cup side convex portions 34, 34, A radial clearance is interposed between the bottoms of the other half portions in the axial direction of the drive side recesses 38 and 38. Moreover, between the front end surface (tooth top surface, outer peripheral surface) of each drive side convex part 25 and 25, and the bottom face of the cup side recessed part 41 and 41 which exist between each cup side convex part 34 and 34 mutually. Has a radial gap over the entire axial width. For this reason, the tooth height in the radial direction of each drive-side convex portion 25, 25 is made smaller than the tooth height in the radial direction of each high-tooth convex portion 36, 36. Further, between the driving side uneven part 26 and the other half part in the axial direction of the cup side uneven part 35 (between the driving side facing each other and the circumferential side surfaces of the cup side convex parts 25, 34) in the axial direction A gap in the circumferential direction is interposed over the entire width. In such a state, the driving side uneven portion 26 of the driving side transmission member 22 supported and fixed to the distal end portion of the output shaft 12a (output shaft main body 21) is connected to the other half in the axial direction of the cup side uneven portion 35 of the coupling 20. (The drive-side convex portions 25, 25 and the cup-side convex portions 34, 34 are alternately arranged in the circumferential direction in the circumferential direction). .
 又、各高歯丈凸部36、36の軸方向一端部の先端面は、各被駆動側凸部31、31同士の間に存在する被駆動側凹部42、42の軸方向他側半部の底面に軽圧入される。即ち、出力軸12aとウォーム8aとの間でのトルク伝達の開始時に、各高歯丈凸部36、36の軸方向一端部の先端面と、各被駆動側凹部42、42の軸方向他側半部の底面とを、これら両面同士が周方向に摺動可能な面圧で当接させている。 Moreover, the front end surface of one axial end part of each high tooth height convex part 36 and 36 is the other axial half part of the driven side recessed parts 42 and 42 which exist between each driven side convex part 31 and 31 mutually. Lightly press-fitted into the bottom of the. That is, at the start of torque transmission between the output shaft 12a and the worm 8a, the tip surface of one end portion in the axial direction of each of the high tooth height convex portions 36, 36, the axial direction of each of the driven side concave portions 42, 42, etc. The bottom surfaces of the side halves are brought into contact with each other with a surface pressure that allows the both surfaces to slide in the circumferential direction.
 これに対し、各カップ側凸部34、34の軸方向両端部のうちの軸方向一端部に形成された(軸方向一側の)低歯丈凸部37b、37bの先端面と、各被駆動側凹部42、42の軸方向一側半部の底面と、の間には、径方向隙間を介在させている。又、各被駆動側凸部31、31の先端面(外周面)と、各カップ側凹部41、41の軸方向一側半部の底面との間には、軸方向全幅に亙り、径方向隙間を介在させている。この為に、各被駆動側凸部31、31の径方向に関する歯の高さを、各高歯丈凸部36、36の径方向に関する歯の高さよりも小さくしている。更に、被駆動側凹凸部32とカップ側凹凸部35の軸方向一側半部との間(互いに対向する被駆動側、カップ側各凸部31、34の周方向側面同士の間)に、軸方向全幅に亙り、周方向隙間を介在させている。この様な状態で、出力軸12a(出力軸本体21)の先端部に支持固定した被駆動側伝達部材28の被駆動側凹凸部32を、カップリング20のカップ側凹凸部35の軸方向一側半部(図1の左側半部)に係合させている(被駆動側凸部31、31とカップ側凸部34、34の軸方向一側半部とを周方向に関して交互に配置している)。 On the other hand, the tip surfaces of the low tooth height convex portions 37b and 37b (on one axial direction side) formed on one axial end portion of the cup-side convex portions 34 and 34 in the axial direction, A radial clearance is interposed between the drive-side recesses 42 and the bottom surface of one half in the axial direction. In addition, between the front end surface (outer peripheral surface) of each driven-side convex portion 31, 31 and the bottom surface of one half of the axial direction of each cup-side concave portion 41, 41, it extends over the entire axial width. A gap is interposed. For this reason, the tooth height in the radial direction of each driven-side convex portion 31, 31 is made smaller than the tooth height in the radial direction of each high-tooth convex portion 36, 36. Furthermore, between the driven side uneven part 32 and the axial one side half of the cup side uneven part 35 (between the driven side facing each other and the circumferential side surfaces of the cup side convex parts 31, 34), A gap in the circumferential direction is interposed over the entire axial width. In such a state, the driven-side uneven portion 32 of the driven-side transmission member 28 supported and fixed to the distal end portion of the output shaft 12a (output shaft main body 21) is aligned with the cup-side uneven portion 35 of the coupling 20 in the axial direction. The driven half convex portions 31 and 31 and the cup side convex portions 34 and 34 are arranged alternately in the circumferential direction with the side half (the left half in FIG. 1). ing).
 カップ側凹凸部35に係合した駆動側凹凸部26と被駆動側凹凸部32は、軸方向位置が重なっておらず、軸方向に直列に配置される。即ち、駆動側伝達部18及び被駆動側伝達部19は、軸方向位置が重なっておらず、軸方向に直列に配置される。 The drive side uneven part 26 and the driven side uneven part 32 engaged with the cup side uneven part 35 do not overlap in the axial direction, and are arranged in series in the axial direction. That is, the driving side transmission unit 18 and the driven side transmission unit 19 do not overlap in the axial direction, and are arranged in series in the axial direction.
 上述の様な構成により、駆動側伝達部18と被駆動側伝達部19とが、カップリング20を介してトルクの伝達を可能に結合される。尚、本例の場合には、駆動側、被駆動側両凹凸部26、32をカップ側凹凸部35に係合させた状態で、駆動側、被駆動側両鍔部39、40により、カップリング20(カップ側円筒部33)を軸方向両側から挟む(これら駆動側、被駆動側両鍔部39、40をカップリング20の軸方向両端面に当接又は近接対向させる)事で、このカップリング20が、軸方向に過度に変位する事を防止している。 With the configuration as described above, the driving side transmission unit 18 and the driven side transmission unit 19 are coupled via the coupling 20 so as to be able to transmit torque. In the case of this example, the drive side and driven side flanges 39 and 40 are engaged with the cup side uneven portion 35 while the drive side and driven side uneven portions 26 and 32 are engaged with the cup side. By sandwiching the ring 20 (cup side cylindrical portion 33) from both sides in the axial direction (the driving side and driven side flanges 39 and 40 are brought into contact with or close to both end surfaces in the axial direction of the coupling 20), The coupling 20 is prevented from being excessively displaced in the axial direction.
 上述の様な本例のウォーム減速機15によれば、出力軸12aとウォーム8aとの間で異音が発生するのを防止できると共に、出力軸12aとウォーム8aとの中心軸同士が互いに不一致になっても、出力軸12aとウォーム8aとの間でのトルク伝達を円滑に行う事ができる。 According to the worm speed reducer 15 of the present example as described above, it is possible to prevent the generation of noise between the output shaft 12a and the worm 8a, and the center axes of the output shaft 12a and the worm 8a are inconsistent with each other. Even in this case, torque transmission between the output shaft 12a and the worm 8a can be performed smoothly.
 即ち、本例の場合、各高歯丈凸部36、36の軸方向他端部の先端面を、各駆動側凹部38、38の軸方向一側半部の底面に軽圧入すると共に、各高歯丈凸部36、36の軸方向一端部の先端面を、各被駆動側凹部42、42の軸方向他側半部の底面に軽圧入している。従って、出力軸12aとウォーム8aとの間でのトルク伝達の開始時には、各高歯丈凸部36、36の軸方向他端部の先端面と、各駆動側凹部38、38の軸方向一側半部の底面とが周方向に摺動して、各駆動側凸部25、25の周方向側面と各カップ側凸部34、34の周方向側面とが衝合(当接)する。同様に、各高歯丈凸部36、36の軸方向一端部の先端面と、被駆動側凹部42、42の軸方向他側半部の底面とが周方向に摺動して、各被駆動側凸部31、31の周方向側面と各カップ側凸部34、34の周方向側面とが衝合する。これらの衝合の勢いは、各高歯丈凸部36、36の先端面と、駆動側、被駆動側各凹部38、42の底面との間に作用する摩擦により弱められている。この為、駆動側、被駆動側各凸部25、31の周方向側面と各カップ側凸部34、34の周方向側面との衝合部(当接部)での耳障りな歯打ち音等の異音の発生を防止する事ができる。 That is, in the case of this example, the front end surface of the other axial end portion of each high tooth height convex portion 36, 36 is lightly press-fitted into the bottom surface of one half portion in the axial direction of each driving side concave portion 38, 38, and each The front end surfaces of the axial end portions of the high tooth convex portions 36 and 36 are lightly press-fitted into the bottom surfaces of the other half portions in the axial direction of the driven side concave portions 42 and 42. Therefore, at the start of torque transmission between the output shaft 12a and the worm 8a, the front end surface of the other axial end of each of the high tooth height convex portions 36, 36 and the axial direction of each of the drive side concave portions 38, 38 are the same. The bottom half of the side half slides in the circumferential direction, and the circumferential side surface of each drive-side convex portion 25, 25 abuts (contacts) the circumferential side surface of each cup-side convex portion 34, 34. Similarly, the tip surface of one axial end portion of each of the high tooth height convex portions 36, 36 and the bottom surface of the other half portion in the axial direction of the driven-side concave portions 42, 42 slide in the circumferential direction, and The circumferential side surfaces of the drive-side convex portions 31 and 31 abut the circumferential side surfaces of the cup-side convex portions 34 and 34. The momentum of these collisions is weakened by the friction acting between the tip surfaces of the high tooth height convex portions 36 and 36 and the bottom surfaces of the driving side and driven side concave portions 38 and 42. For this reason, an unpleasant rattling noise at the abutting portion (contact portion) between the circumferential side surface of each of the convex portions 25 and 31 on the driving side and the driven side and the circumferential side surface of each cup side convex portion 34 and 34, etc. The generation of abnormal noise can be prevented.
 又、本例の場合、各低歯丈凸部37a、37bの先端面と駆動側、被駆動側各凹部38、42の底面との間、及び、駆動側、被駆動側各凸部25、31の先端面と各カップ側凹部41の底面との間に、それぞれ径方向隙間を介在させている。即ち、駆動側凹凸部26の軸方向他側半部及び被駆動側凹凸部32の軸方向一側半部を、カップ側凹凸部35の軸方向両端部に、径方向隙間を介在させた状態でそれぞれ係合している。更に、駆動側、被駆動側両凹凸部26、32とカップ側凹凸部35との間には、周方向隙間をそれぞれ介在させている。従って、予圧付与機構16によりウォーム歯6を歯部5に向けて押圧する事に伴い、ウォーム8aが揺動する等して、出力軸12aとウォーム8aとの中心軸同士が不一致になると、上述の様な径方向隙間及び周方向隙間の存在に基づいて、カップリング20が揺動する。即ち、カップリング20が、各低歯丈凸部37、37の先端面と駆動側、被駆動側各凹部38、42の底面との当接部を支点として、出力軸12aとウォーム8aとのうちの少なくとも一方の軸に対し傾く。これにより、出力軸12aとウォーム8aとの間でトルクの伝達を円滑に行わせる事ができる。 Further, in the case of this example, between the tip surfaces of the respective low tooth height convex portions 37a and 37b and the bottom surfaces of the driving side and driven side concave portions 38 and 42, and the driving side and driven side convex portions 25, A radial gap is interposed between the tip surface of 31 and the bottom surface of each cup-side recess 41. That is, a state in which a radial gap is interposed between the other axial half of the driving side uneven portion 26 and the one axial half of the driven side uneven portion 32 at both axial ends of the cup side uneven portion 35 Are engaged with each other. Further, circumferential clearances are interposed between the drive-side and driven-side uneven portions 26 and 32 and the cup-side uneven portion 35, respectively. Accordingly, when the worm teeth 6 are pressed toward the tooth portion 5 by the preload applying mechanism 16, the worm 8a swings and the center axes of the output shaft 12a and the worm 8a become inconsistent with each other. The coupling 20 swings based on the presence of the radial gap and the circumferential gap. That is, the coupling 20 uses the abutment portion between the distal end surface of each low tooth height convex portion 37, 37 and the bottom surface of each of the driving side and driven side concave portions 38, 42 as a fulcrum to support the output shaft 12a and the worm 8a. Tilt with respect to at least one of the axes. Thus, torque can be smoothly transmitted between the output shaft 12a and the worm 8a.
 更に、本例の場合、各カップ側凸部34、34の軸方向中間部に形成された高歯丈凸部36、36の先端面を、駆動側、被駆動側各凹部38、42の底面に軽圧入しているので、出力軸12aとウォーム8aとの間でのトルク伝達時に、駆動側、被駆動側各凸部25、31、及び、各カップ側凸部34、34の周方向(回転方向)に関する剛性を向上する事ができる。 Furthermore, in the case of this example, the tip surfaces of the high tooth height convex portions 36, 36 formed at the intermediate portions in the axial direction of the cup side convex portions 34, 34 are the bottom surfaces of the concave portions 38, 42 on the driving side and the driven side. Therefore, when the torque is transmitted between the output shaft 12a and the worm 8a, the drive-side and driven-side convex portions 25 and 31 and the cup-side convex portions 34 and 34 are circumferentially moved ( The rigidity in the direction of rotation) can be improved.
 上述の様な本例を実施する場合、カップ側凸部34、34のうちの一部のカップ側凸部を、軸方向中間部に形成された高歯丈凸部36と、軸方向両端部に形成された、この高歯丈凸部36よりも径方向に関する歯の高さが小さい低歯丈部37a、37bとから構成し、この高歯丈凸部36の先端面を、駆動側、被駆動側各凹部38、42の底面に軽圧入してもよい。この場合には、残りのカップ側凸部の先端面と、駆動側、被駆動側各凹部38、42の底面との間には、この残りのカップ側凸部の軸方向全幅に亙り径方向隙間を介在させる。
 又、駆動側伝達部18(被駆動側伝達部19)は、駆動側伝達部材22(被駆動側伝達部材28)を介さず、電動モータの出力軸の先端部(ウォーム軸の基端部)に直接形成しても良い。
In the case of carrying out this example as described above, a part of the cup-side convex portions 34, 34 includes a high-tooth height convex portion 36 formed at an axially intermediate portion and both axial end portions. Formed with a low tooth height portion 37a, 37b whose tooth height in the radial direction is smaller than that of the high tooth height convex portion 36, and the tip surface of the high tooth height convex portion 36 is connected to the drive side, You may lightly press-fit in the bottom face of each recessed part 38 and 42 to be driven. In this case, the remaining cup side convex portion has a radial direction over the entire axial width of the remaining cup side convex portion between the distal end surface of the remaining cup side convex portion and the bottom surface of each of the driving side and driven side concave portions 38 and 42. Insert a gap.
Further, the drive-side transmission unit 18 (driven-side transmission unit 19) does not go through the drive-side transmission member 22 (driven-side transmission member 28), but the distal end portion of the output shaft of the electric motor (base end portion of the worm shaft). You may form directly.
 [実施形態の第2例]
 図6は、本発明の実施形態の第2例を示している。本例のトルク伝達用継手17aの場合、カップ側凸部34a、34aの周方向両側面は、周方向に関する幅寸法が軸方向中間部で最も大きく(厚く)、軸方向両端部に向かう程小さく(薄く)なる方向に傾斜した、径方向から見た形状が部分円弧形であるクラウニング形状である。
[Second Example of Embodiment]
FIG. 6 shows a second example of the embodiment of the present invention. In the case of the torque transmission joint 17a of the present example, the circumferential side widths of the cup-side convex portions 34a, 34a are the largest in the circumferential direction in the circumferential direction (thick) and are smaller toward the both axial ends. The crowning shape is a partial arc shape whose shape viewed from the radial direction is inclined in a (thin) direction.
 尚、本例の場合も、上述した実施形態の第1例の場合と同様に、各カップ側凸部34a、34aをそれぞれ、軸方向中間部に形成された高歯丈凸部36aと、軸方向両端部に形成され、高歯丈凸部36aよりも径方向に関する歯の高さが小さい低歯丈凸部37cと、から構成している。一方、駆動側伝達部材22の駆動側凹凸部26を構成する駆動側凸部25、25の周方向両側面は、上述した実施形態の第1例の場合と同様に、互いに平行な平坦面としている。即ち、各駆動側凸部25、25の周方向に関する幅寸法を軸方向に亙り同じとしている。又、被駆動側伝達部材28の被駆動側凹凸部32を構成する被駆動側凸部31、31の周方向両側面を、互いに平行な平坦面としている。即ち、各被駆動側凸部31、31の周方向に関する幅寸法を軸方向に亙り同じとしている。 In the case of this example, as in the case of the first example of the above-described embodiment, each cup-side convex portion 34a, 34a is formed with a high tooth height convex portion 36a formed at an axially intermediate portion and a shaft. It is formed of low tooth height convex portions 37c formed at both ends in the direction and having a tooth height in the radial direction smaller than that of the high tooth height convex portion 36a. On the other hand, both side surfaces in the circumferential direction of the drive-side convex portions 25 and 25 constituting the drive-side concavo-convex portion 26 of the drive-side transmission member 22 are flat surfaces parallel to each other, as in the case of the first example of the above-described embodiment. Yes. That is, the width dimension in the circumferential direction of each drive-side convex portion 25, 25 is the same over the axial direction. Further, both side surfaces in the circumferential direction of the driven-side convex portions 31 and 31 constituting the driven-side uneven portion 32 of the driven-side transmission member 28 are flat surfaces parallel to each other. That is, the width dimension of each driven-side convex portion 31, 31 in the circumferential direction is the same over the axial direction.
 又、本例の場合も、第1例と同様に、各低歯丈凸部37cの先端面と駆動側、被駆動側各凹部38、42の底面との間、及び、駆動側各凸部25、31の先端面と各カップ側凹部41の底面との間に、それぞれ径方向隙間を介在させている。 Also in the case of this example, similarly to the first example, between the tip surface of each low tooth height convex portion 37c and the bottom surface of each of the driving side and driven side concave portions 38 and 42, and each driving side convex portion A radial gap is interposed between the tip surfaces of 25 and 31 and the bottom surface of each cup-side recess 41.
 上述の様な本例の場合、駆動側凹凸部26をカップ側凹凸部35aの軸方向他側半部に係合させ、且つ、出力軸12aとウォーム8a(図1参照)との中心軸同士を一致させた状態で、各駆動側凸部25、25の周方向側面のうちの軸方向一端部と各カップ側凸部34a、34aの周方向側面とが、周方向に関するがたつきなく当接し、又は近接対向する。これと共に、各駆動側凸部25、25の周方向側面のうちの軸方向中間部から他端部と各カップ側凸部34a、34aの周方向側面との間に、軸方向他側に向かう程周方向に関する幅寸法が大きくなる駆動側隙間43、43が介在した状態となる。 In the case of this example as described above, the drive-side uneven portion 26 is engaged with the other half portion in the axial direction of the cup-side uneven portion 35a, and the central axes of the output shaft 12a and the worm 8a (see FIG. 1) Of the drive side convex portions 25 and 25, the one end in the axial direction of the circumferential side surfaces of the drive side convex portions 25 and 25 and the circumferential side surfaces of the cup side convex portions 34a and 34a Touch or close each other. At the same time, the axially intermediate portion of the circumferential side surfaces of the drive-side convex portions 25, 25 is directed to the other axial side between the other end portion and the circumferential side surface of each of the cup-side convex portions 34a, 34a. As a result, the drive side gaps 43, 43 having a larger width dimension in the circumferential direction are interposed.
 又、被駆動側凹凸部32をカップ側凹凸部35aの軸方向一側半部に係合させ、且つ、出力軸12aとウォーム8aとの中心軸同士を一致させた状態で、各被駆動側凸部31、31の周方向側面のうちの軸方向他端部とカップ側凸部34a、34aの周方向側面とが、周方向に関するがたつきなく当接し、又は近接対向する。これと共に、各被駆動側凸部31、31の周方向側面のうちの軸方向中間部から一端部と各カップ側凸部34a、34aの周方向側面との間に、軸方向一側に向かう程周方向に関する幅寸法が大きくなる被駆動側隙間44、44が介在した状態となる。 In addition, the driven-side uneven portion 32 is engaged with one half of the cup-side uneven portion 35a in the axial direction and the center axes of the output shaft 12a and the worm 8a are made to coincide with each other. The other end in the axial direction of the circumferential side surfaces of the convex portions 31 and 31 and the circumferential side surface of the cup-side convex portions 34a and 34a abut each other without rattling in the circumferential direction, or face each other. At the same time, the axially intermediate portion of the circumferential side surfaces of each driven-side convex portion 31, 31 heads toward one axial direction between the one end portion and the circumferential side surface of each cup-side convex portion 34 a, 34 a. The driven- side gaps 44 and 44 in which the width dimension in the circumferential direction increases are interposed.
 上述の様な本例の場合にも、出力軸12aとウォーム8aとの中心軸同士が不一致になると、各低歯丈凸部37cの先端面と駆動側、被駆動側各凹部38、42の底面との間の径方向隙間、駆動側各凸部25、31の先端面と各カップ側凹部41の底面との径方向隙間、及び、駆動側、被駆動側各隙間43、44の存在に基づいて、カップリング20aが揺動する。即ち、カップリング20aが、出力軸12aとウォーム8aとのうちの少なくとも一方の軸に対し傾く。これにより、出力軸12aとウォーム8aとの間でトルクの伝達を円滑に行わせる事ができる。 Also in the case of this example as described above, if the center axes of the output shaft 12a and the worm 8a do not coincide with each other, the tip surface of each low tooth height convex portion 37c and the concave portions 38 and 42 on the driving side and driven side respectively. The radial clearance between the bottom surface, the radial clearance between the tip surface of each drive-side convex portion 25, 31 and the bottom surface of each cup-side recess 41, and the presence of the drive-side and driven- side clearances 43, 44. Based on this, the coupling 20a swings. That is, the coupling 20a is inclined with respect to at least one of the output shaft 12a and the worm 8a. Thus, torque can be smoothly transmitted between the output shaft 12a and the worm 8a.
 尚、本例の構造を実施する場合、駆動側、被駆動側各凸部25、31の周方向側面を、径方向から見た形状が部分円弧形であるクラウニング形状としてもよい。又、カップリングの幅方向(軸方向)両側に向かう程、駆動側、被駆動側各凸部25、31の周方向に関する幅寸法が小さくなる方向に傾斜させてもよい。
 又、駆動側、被駆動側両凹凸部26、32と、カップ側凹凸部35aとの係合部に、潤滑材であるグリースを介在させれば、カップリング20aの揺動が円滑となる。この場合に、互いに対向する、駆動側、被駆動側各凸部25、31の周方向側面と、各カップ側凸部34a、34aの周方向側面とのうちの少なくとも一方の面に、ショットブラストを施す等して、この少なくとも一方の面に多数の微小凹部を設ける事もできる。この様な微小凹部を設ければ、これら各微小凹部がグリースを保持する為の保油凹部として機能する事で、駆動側、被駆動側両凹凸部26、32と、カップ側凹凸部35aとの係合部にグリースを保持し易くできる。
 その他の部分の構成及び作用は、上述した実施形態の第1例と同様である。
When the structure of this example is implemented, the circumferential side surfaces of the drive-side and driven-side convex portions 25 and 31 may be crowned shapes in which the shape viewed from the radial direction is a partial arc shape. Moreover, you may make it incline in the direction where the width dimension regarding the circumferential direction of each convex part 25 and 31 of a drive side and a to-be-driven side becomes small, so that it goes to the width direction (axial direction) both sides of a coupling.
In addition, if grease, which is a lubricant, is interposed in the engaging portion between the driving-side and driven-side uneven portions 26 and 32 and the cup-side uneven portion 35a, the coupling 20a swings smoothly. In this case, shot blasting is performed on at least one of the circumferential side surfaces of the driving-side and driven-side convex portions 25 and 31 and the circumferential side surfaces of the cup-side convex portions 34a and 34a that face each other. It is also possible to provide a large number of minute recesses on at least one surface. If such minute recesses are provided, each of these minute recesses functions as an oil retaining recess for holding grease, so that both the driving side and driven side uneven portions 26 and 32, the cup side uneven portion 35a, It is possible to easily hold the grease in the engaging portion.
The configuration and operation of the other parts are the same as in the first example of the embodiment described above.
 [実施形態の第3例]
 図7は、本発明の実施形態の第3例を示している。本例のトルク伝達用継手17aの場合には、各駆動側凸部25aがそれぞれ、軸方向一側半部に形成された駆動側高歯丈凸部45と、軸方向他側半部に形成された駆動側低歯丈凸部46と、から構成される。駆動側低歯丈凸部46は、駆動側高歯丈凸部45よりも径方向に関する歯の高さが小さい。又、各被駆動側凸部31aがそれぞれ、軸方向他側半部に形成された被駆動側高歯丈凸部47と、軸方向一側半部に形成された被駆動側低歯丈凸部48と、から構成される。被駆動側低歯丈凸部48は、被駆動側高歯丈凸部47よりも径方向に関する歯の高さが小さい。これに対し、カップリング20bのカップ側凹凸部35bを構成するカップ側凸部34bの径方向に関する歯の高さは、軸方向に亙り同じである。
[Third example of embodiment]
FIG. 7 shows a third example of the embodiment of the present invention. In the case of the torque transmission joint 17a of the present example, each drive-side convex portion 25a is formed on the drive-side high-tooth height convex portion 45 formed on one axial half and the other axial half on the other side. Drive-side low tooth height convex portion 46. The drive-side low tooth height convex portion 46 has a smaller tooth height in the radial direction than the drive-side high tooth height convex portion 45. Further, each driven side convex portion 31a has a driven side high tooth height convex portion 47 formed on the other half portion in the axial direction and a driven side low tooth height convex portion formed on the one half portion in the axial direction. 48. The driven-side low tooth height convex portion 48 has a tooth height smaller in the radial direction than the driven-side high tooth height convex portion 47. On the other hand, the tooth height in the radial direction of the cup-side convex portion 34b constituting the cup-side concave / convex portion 35b of the coupling 20b is the same in the axial direction.
 そして、本例の場合には、各駆動側高歯丈凸部45の先端面を、各カップ側凸部34b同士の間に存在するカップ側凹部41aの軸方向他側半部の片側部分(軸方向中間部)の底面に軽圧入している。これに対し、各駆動側低歯丈凸部46の先端面と、各カップ側凹部41aの軸方向他側半部の他側部分(軸方向他端部)の底面との間には、径方向隙間を介在させている。又、各駆動側凸部25a同士の間に存在する駆動側凹部38aの底面と、各カップ側凸部34bの軸方向他側半部の先端面との間には、軸方向全幅に亙り、径方向隙間を介在させている。更に、駆動側凹凸部26aとカップ側凹凸部35aの軸方向他側半部との間に、軸方向全幅に亙り、周方向隙間を介在させている。この様な状態で、駆動側伝達部材22aの駆動側凹凸部26aを、カップリング20bのカップ側凹凸部35bの軸方向他側半部に係合させている。 In the case of this example, the tip surface of each drive-side high tooth height convex portion 45 is connected to one side portion of the other half in the axial direction of the cup-side concave portion 41a existing between the cup-side convex portions 34b ( Lightly press-fitted into the bottom of the axial middle part). On the other hand, there is a diameter between the distal end surface of each drive-side low tooth height convex portion 46 and the bottom surface of the other side portion (the other end portion in the axial direction) of the other axial half portion of each cup-side concave portion 41a. A directional gap is interposed. Further, between the bottom surface of the drive side recess 38a existing between the drive side protrusions 25a and the tip surface of the other half of the axial side of each cup side protrusion 34b, the entire axial width is reached. A radial gap is interposed. Further, a circumferential clearance is interposed between the drive-side uneven portion 26a and the other half portion in the axial direction of the cup-side uneven portion 35a over the entire axial width. In such a state, the driving side uneven portion 26a of the driving side transmission member 22a is engaged with the other half portion in the axial direction of the cup side uneven portion 35b of the coupling 20b.
 又、各被駆動側高歯丈凸部47の先端面を、各カップ側凹部41aの軸方向一側半部の他側部分(軸方向中間部)の底面に軽圧入している。これに対し、各駆動側低歯丈凸部46の先端面と、各カップ側凹部41aの軸方向一側半部の一側部分(軸方向一端部)の底面との間には、径方向隙間を介在させている。又、各被駆動側凸部31a同士の間に存在する被駆動側凹部42aの底面と、各カップ側凸部34bの軸方向一側半部の先端面との間には、軸方向全幅に亙り、径方向隙間を介在させている。更に、被駆動側凹凸部26aとカップ側凹凸部35aの軸方向一側半部との間に、軸方向全幅に亙り、周方向隙間を介在させている。この様な状態で、被駆動側伝達部材22aの被駆動側凹凸部32aを、カップリング20bのカップ側凹凸部35bの軸方向一側半部に係合させている。 Moreover, the front end surface of each driven-side high tooth height convex portion 47 is lightly press-fitted into the bottom surface of the other side portion (axial middle portion) of one cup side concave portion 41a. On the other hand, there is a radial direction between the distal end surface of each drive-side low tooth height convex portion 46 and the bottom surface of one side portion (one axial end portion) of one axial half portion of each cup-side concave portion 41a. A gap is interposed. In addition, the entire width in the axial direction is between the bottom surface of the driven-side concave portion 42a existing between the driven-side convex portions 31a and the front end surface of one half of the axial direction of each cup-side convex portion 34b. In the meantime, a radial gap is interposed. Further, a circumferential clearance is interposed between the driven side uneven portion 26a and the one half portion in the axial direction of the cup side uneven portion 35a over the entire axial width. In such a state, the driven-side uneven portion 32a of the driven-side transmission member 22a is engaged with the one half portion in the axial direction of the cup-side uneven portion 35b of the coupling 20b.
 この様な本例の場合にも、前述した実施形態の第1例と同様に、出力軸12aとウォーム8a(図1参照)との間でのトルク伝達の開始時には、駆動側、被駆動側各高歯丈凸部45、47の先端面と、各カップ側凹部41aの底面との間に作用する摩擦により、駆動側、被駆動側各凸部25a、31aと各カップ側凸部34bとの周方向側面同士の衝合の勢いが弱められ、この衝合部での異音の発生を防止できる。
 又、本例の場合には、駆動側、被駆動側各低歯丈凸部46、48の先端面と、各カップ側凹部41aの底面との間、及び、駆動側、被駆動側各凹部38a、42aの底面と、各カップ側凸部34bの先端面と間に、それぞれ径方向隙間を介在させている。これと共に、駆動側、被駆動側各凹凸部26a、32aとカップ側凹凸部35bとの間には、周方向隙間をそれぞれ介在させている。従って、出力軸12aとウォーム8aとの中心軸同士が不一致になると、上述の様な径方向隙間及び周方向隙間の存在に基づいて、カップリング20bが、駆動側、被駆動側各高歯丈凸部45、47の先端面と各カップ側凹部41aの底面との当接部を支点として、出力軸12aとウォーム8aとのうちの少なくとも一方の軸に対し傾く。これにより、出力軸12aとウォーム8aとの間でトルクの伝達を円滑に行わせる事ができる。
 その他の部分の構成及び作用は、実施形態の第1例と同様である。
Also in this example, as in the first example of the above-described embodiment, at the start of torque transmission between the output shaft 12a and the worm 8a (see FIG. 1), the driving side and the driven side Due to the friction acting between the tip surface of each high tooth height convex portion 45, 47 and the bottom surface of each cup side concave portion 41a, each of the driving side and driven side convex portions 25a, 31a and each cup side convex portion 34b The momentum of the abutting between the circumferential side surfaces is reduced, and the generation of abnormal noise at this abutting portion can be prevented.
In the case of this example, the driving side and driven side low tooth height convex portions 46 and 48 are provided between the front end surface and the bottom surface of each cup side concave portion 41a, and the driving side and driven side concave portions are provided. A radial gap is interposed between the bottom surfaces of 38a and 42a and the tip surface of each cup-side convex portion 34b. At the same time, circumferential gaps are interposed between the drive-side and driven-side uneven portions 26a and 32a and the cup-side uneven portion 35b. Accordingly, when the central axes of the output shaft 12a and the worm 8a do not coincide with each other, the coupling 20b has a high tooth height on each of the driving side and the driven side based on the existence of the radial gap and the circumferential gap as described above. Inclining with respect to at least one of the output shaft 12a and the worm 8a with the contact portion between the tip surface of the convex portions 45, 47 and the bottom surface of each cup-side concave portion 41a as a fulcrum. Thus, torque can be smoothly transmitted between the output shaft 12a and the worm 8a.
Other configurations and operations are the same as those of the first example of the embodiment.
 [実施形態の第4例]
 図8~図11は、本発明の実施形態の第4例を示している。本例のカップリング20においては、カップ側円筒部33の内周面の軸方向中間部に、少なくとも一つのカップ側突出部49が形成される。カップ側突出部49は、駆動側伝達部18及び被駆動側伝達部19の軸方向における間に形成される。
[Fourth Example of Embodiment]
8 to 11 show a fourth example of the embodiment of the present invention. In the coupling 20 of this example, at least one cup-side protruding portion 49 is formed at the axially intermediate portion of the inner peripheral surface of the cup-side cylindrical portion 33. The cup side protruding portion 49 is formed between the driving side transmission portion 18 and the driven side transmission portion 19 in the axial direction.
 図8の例では、カップ側突出部49は、カップ側凸部34から径方向内方に突出している。そして、カップ側突出部49と、駆動側円筒部24及び被駆動側円筒部30と、は軸方向において隙間を介して対向している。しかしながら、図9の例のように、カップ側突出部49と、駆動側円筒部24及び被駆動側円筒部30と、は互いに軸方向隙間を介さず当接してもよい。
 なお、図8及び図9の例では、カップ側突出部49は、全てのカップ側凸部34に一個ずつ形成されている。しかしながら、カップ側突出部49は、少なくとも一つ形成されればよい。例えば、いくつかのカップ側凸部34を選択し、当該選択されたカップ側凸部34にそれぞれカップ側突出部49を形成してもよい。
 このような例によれば、少なくとも一つのカップ側突出部49が、駆動側円筒部24及び被駆動側円筒部30と軸方向において対向するので、カップリング20の軸方向変位が駆動側円筒部24又は被駆動側円筒部30によって規制される。
In the example of FIG. 8, the cup-side protrusion 49 protrudes radially inward from the cup-side protrusion 34. And the cup side protrusion part 49, the drive side cylindrical part 24, and the to-be-driven side cylindrical part 30 are facing through the clearance gap in the axial direction. However, as in the example of FIG. 9, the cup-side protruding portion 49, the driving-side cylindrical portion 24, and the driven-side cylindrical portion 30 may contact each other without an axial gap.
In the example of FIGS. 8 and 9, one cup-side protrusion 49 is formed on each cup-side protrusion 34. However, at least one cup-side protrusion 49 may be formed. For example, several cup side convex portions 34 may be selected, and the cup side protruding portions 49 may be formed on the selected cup side convex portions 34, respectively.
According to such an example, since at least one cup-side protrusion 49 opposes the driving-side cylindrical portion 24 and the driven-side cylindrical portion 30 in the axial direction, the axial displacement of the coupling 20 is the driving-side cylindrical portion. 24 or the driven cylindrical portion 30.
 図10の例では、カップ側突出部49はカップ側凹部43から径方向内方に突出する。カップ側突出部49の先端部(径方向内方端部)は、駆動側凹凸部26及び被駆動側凹凸部32よりも径方向内方に位置する。そして、カップ側突出部49と、駆動側凸部25及び被駆動側凸部31並びに駆動側円筒部24及び被駆動側円筒部30と、は軸方向において隙間を介して対向している。しかしながら、図11の例のように、カップ側突出部49と、駆動側凸部25及び被駆動側凸部31並びに駆動側円筒部24及び被駆動側円筒部30と、は互いに軸方向隙間を介さず当接してもよい。
 なお、図10及び図11の例では、カップ側突出部49は、全てのカップ側凹部43に一個ずつ形成されている。しかしながら、カップ側突出部49は、少なくとも一つ形成されればよい。例えば、いくつかのカップ側凹部43を選択し、当該選択されたカップ側凹部43にそれぞれカップ側突出部49を形成してもよい。
 このような例によれば、少なくとも一つのカップ側突出部49が、駆動側凸部25及び被駆動側凸部31並びに駆動側円筒部24及び被駆動側円筒部30と軸方向において対向するので、カップリング20の軸方向変位が駆動側凸部25及び被駆動側凸部31並びに駆動側円筒部24又は被駆動側円筒部30によって規制される。
In the example of FIG. 10, the cup side protrusion 49 protrudes radially inward from the cup side recess 43. The tip end portion (radially inner end portion) of the cup-side protruding portion 49 is located radially inward from the driving side uneven portion 26 and the driven side uneven portion 32. And the cup side protrusion part 49, the driving side convex part 25 and the driven side convex part 31, and the driving side cylindrical part 24 and the driven side cylindrical part 30 are opposed to each other through a gap in the axial direction. However, as in the example of FIG. 11, the cup-side protruding portion 49, the driving-side convex portion 25 and the driven-side convex portion 31, and the driving-side cylindrical portion 24 and the driven-side cylindrical portion 30 have an axial clearance. You may contact | abut without interposition.
In the example of FIGS. 10 and 11, one cup-side protrusion 49 is formed in each cup-side recess 43. However, at least one cup-side protrusion 49 may be formed. For example, several cup-side recesses 43 may be selected, and the cup-side protrusions 49 may be formed in the selected cup-side recesses 43, respectively.
According to such an example, at least one cup-side protrusion 49 faces the driving-side convex portion 25 and the driven-side convex portion 31 and the driving-side cylindrical portion 24 and the driven-side cylindrical portion 30 in the axial direction. The axial displacement of the coupling 20 is regulated by the driving side convex portion 25 and the driven side convex portion 31 and the driving side cylindrical portion 24 or the driven side cylindrical portion 30.
 図12の例は、カップ側突出部49はカップ側凹部43から径方向内方に突出する点で図10の例と同様である。しかし、図12の例は、カップ側突出部49の先端部(径方向内方端部)が駆動側凹凸部26及び被駆動側凹凸部32と径方向において重なる点で図10の例と異なる。そして、図12の例では、カップ側突出部49と、駆動側凸部25及び被駆動側凸部31と、は軸方向において隙間を介して対向している。しかしながら、図13の例のように、カップ側突出部49と、駆動側凸部25及び被駆動側凸部31と、は互いに軸方向隙間を介さず当接してもよい。
 なお、図12及び図13の例では、カップ側突出部49は、全てのカップ側凹部43に一個ずつ形成されている。しかしながら、カップ側突出部49は、少なくとも一つ形成されればよい。例えば、いくつかのカップ側凹部43を選択し、当該選択されたカップ側凹部43にそれぞれカップ側突出部49を形成してもよい。
 このような例によれば、少なくとも一つのカップ側突出部49が、駆動側凸部25及び被駆動側凸部31と軸方向において対向するので、カップリング20の軸方向変位が駆動側凸部25及び被駆動側凸部31によって規制される。
The example of FIG. 12 is the same as the example of FIG. 10 in that the cup side protrusion 49 protrudes radially inward from the cup side recess 43. However, the example of FIG. 12 is different from the example of FIG. 10 in that the tip end portion (radially inner end portion) of the cup-side protrusion 49 overlaps the driving-side uneven portion 26 and the driven-side uneven portion 32 in the radial direction. . In the example of FIG. 12, the cup-side protruding portion 49, the driving-side convex portion 25, and the driven-side convex portion 31 face each other with a gap in the axial direction. However, as in the example of FIG. 13, the cup-side protruding portion 49, the driving-side convex portion 25, and the driven-side convex portion 31 may contact each other without an axial gap.
In the example of FIGS. 12 and 13, one cup-side protrusion 49 is formed in each cup-side recess 43. However, at least one cup-side protrusion 49 may be formed. For example, several cup-side recesses 43 may be selected, and the cup-side protrusions 49 may be formed in the selected cup-side recesses 43, respectively.
According to such an example, since at least one cup-side protrusion 49 opposes the driving-side protrusion 25 and the driven-side protrusion 31 in the axial direction, the axial displacement of the coupling 20 causes the driving-side protrusion. 25 and the driven-side convex portion 31.
 なお、図8~13に示した複数種類のカップ側突出部49を組み合わせてカップリング20を構成しても構わない。例えば、一つのカップリング20において、カップ側凸部34に図8のカップ側突出部49を形成し、カップ側凹部43に図10のカップ側突出部49を形成してもよい。 It should be noted that the coupling 20 may be configured by combining a plurality of types of cup-side protrusions 49 shown in FIGS. For example, in one coupling 20, the cup-side protrusion 49 of FIG. 8 may be formed in the cup-side protrusion 34, and the cup-side protrusion 49 of FIG. 10 may be formed in the cup-side recess 43.
 本例によれば、カップ側円筒部33の内周面には、駆動側伝達部18及び被駆動側伝達部19の軸方向における間に環状のカップ側突出部49が形成されるので、カップリング20の軸方向変位が駆動側伝達部18又は被駆動側伝達部19によって規制され、カップリング20の軸方向位置が安定する。したがって、駆動側、被駆動側両鍔部39、40(図2参照)を設けなくても、カップリング20の軸方向変位を規制できる。駆動側、被駆動側両鍔部39、40が設けられない場合には、部品の軽量化、コストの低減を図ることができる。なお、図8~図13の例では、駆動側、被駆動側両鍔部39、40が設けられていないが、カップリング20の軸方向位置をさらに安定させるために、カップ側突出部49に加えて駆動側、被駆動側両鍔部39、40が設けられても構わない。 According to this example, the cup-side cylindrical portion 33 is formed with an annular cup-side protruding portion 49 between the drive-side transmission portion 18 and the driven-side transmission portion 19 in the axial direction on the inner peripheral surface of the cup-side cylindrical portion 33. The axial displacement of the ring 20 is regulated by the driving side transmission unit 18 or the driven side transmission unit 19, and the axial position of the coupling 20 is stabilized. Therefore, the axial displacement of the coupling 20 can be restricted without providing both the driving side and driven side flanges 39 and 40 (see FIG. 2). When the driving side and driven side flanges 39 and 40 are not provided, it is possible to reduce the weight of the component and reduce the cost. 8 to 13, the drive side and driven side flanges 39 and 40 are not provided. However, in order to further stabilize the axial position of the coupling 20, the cup side protruding portion 49 is not provided. In addition, both the driving side and driven side flanges 39 and 40 may be provided.
 なお、カップリング側凹凸部がカップリングの外周面に設けられる場合には、上記カップ側突出部もカップリングの外周面に設ければよい。
 [実施形態の第5例]
 図14及び図15は、本発明の実施形態の第5例を示している。本例のカップリング20においては、カップ側円筒部33の内部に、全体として円環状の芯金50が配置されている。芯金50は、カップリング20と同心の円筒部51を備える。円筒部51は、少なくとも、駆動側凹凸部26及び被駆動側凹凸部32とカップ側凹凸部35との係合部と軸方向において重なる。図14の例では、円筒部51の軸方向長さがカップリング20の軸方向長さの四分の三程度とされているが、カップリング20の軸方向長さと同一としてもよい。
In addition, what is necessary is just to also provide the said cup side protrusion part in the outer peripheral surface of a coupling, when a coupling side uneven | corrugated | grooved part is provided in the outer peripheral surface of a coupling.
[Fifth Example of Embodiment]
14 and 15 show a fifth example of the embodiment of the present invention. In the coupling 20 of this example, an annular cored bar 50 is disposed inside the cup-side cylindrical portion 33 as a whole. The core metal 50 includes a cylindrical portion 51 concentric with the coupling 20. The cylindrical part 51 overlaps at least the engaging part of the driving side uneven part 26 and the driven side uneven part 32 and the cup side uneven part 35 in the axial direction. In the example of FIG. 14, the axial length of the cylindrical portion 51 is about three-quarters of the axial length of the coupling 20, but may be the same as the axial length of the coupling 20.
 図15に示すように、芯金50は、円筒部51の内周面から周方向等間隔で径方向内方に突出する複数の凸部52を備えてもよい。複数の凸部52は、カップリング20の複数のカップ側凸部34と周方向に重なる位置において同数個設けられる。なお、複数の凸部52は、複数のカップ側凸部34と同数個でなくてもよい。凸部52の周方向長さは、カップ側凸部34の周方向長さ以下である。 As shown in FIG. 15, the core metal 50 may include a plurality of convex portions 52 that protrude radially inward from the inner peripheral surface of the cylindrical portion 51 at equal intervals in the circumferential direction. The same number of the plurality of convex portions 52 is provided at a position overlapping the plurality of cup-side convex portions 34 of the coupling 20 in the circumferential direction. The plurality of convex portions 52 may not be the same as the plurality of cup-side convex portions 34. The circumferential length of the convex portion 52 is equal to or less than the circumferential length of the cup-side convex portion 34.
 本例によれば、カップリング20の内部に芯金50が配置されるので、カップリング20の剛性を向上できる。特に、芯金50は、少なくとも、駆動側凹凸部26及び被駆動側凹凸部32と、カップ側凹凸部35と、の係合部と軸方向において重なるので、回転トルクに対するカップリング20の剛性向上の効果を高められる。さらに、芯金50に複数の凸部52が設けられる場合には、カップリング20の剛性がより向上する。 According to this example, since the cored bar 50 is disposed inside the coupling 20, the rigidity of the coupling 20 can be improved. In particular, the cored bar 50 overlaps at least the engagement portion of the driving side uneven portion 26 and the driven side uneven portion 32 and the cup side uneven portion 35 in the axial direction, so that the rigidity of the coupling 20 is improved against rotational torque. The effect of can be enhanced. Furthermore, when the plurality of convex portions 52 are provided on the core metal 50, the rigidity of the coupling 20 is further improved.
 [実施形態の第6例]
 図16及び図17は、本発明の実施形態の第6例を示している。本例のカップリング20においても、第5例と同様、カップ側円筒部33の内部に芯金50が配置されている。但し、本例の芯金50は、図17に示すような金網状のシートや鎖状の金属部材を、筒状に丸めることにより構成されている。
[Sixth Example of Embodiment]
16 and 17 show a sixth example of the embodiment of the present invention. Also in the coupling 20 of this example, the cored bar 50 is disposed inside the cup-side cylindrical portion 33 as in the fifth example. However, the core metal 50 of this example is configured by rounding a wire net-like sheet or a chain-like metal member as shown in FIG. 17 into a cylindrical shape.
 本例によれば、第5例と同様、カップリング20の剛性を向上できることに加え、カップリング20が曲がり易くなるため、ウォーム8aが揺動した際にカップリング20がより柔軟に揺動し易くなり、出力軸12aとウォーム8aとの間のトルク伝達がより円滑になる。 According to this example, as in the fifth example, in addition to improving the rigidity of the coupling 20, the coupling 20 is easy to bend, so that when the worm 8a swings, the coupling 20 swings more flexibly. This facilitates torque transmission between the output shaft 12a and the worm 8a.
 本出願は、2015年4月28日出願の日本特許出願2015-092091に基づくものであり、その内容はここに参照として取り込まれる。 This application is based on Japanese Patent Application No. 2015-092091 filed on April 28, 2015, the contents of which are incorporated herein by reference.
 本発明を実施する場合には、電動モータの出力軸の先端部に設けた凹部の内周面に駆動側凹凸部を形成すると共に、ウォーム軸の基端部に設けた凹部の内周面に被駆動側凹凸部を形成して、これら駆動側凹凸部及び被駆動側凹凸部に、カップリングの外周面に設けたカップリング側凹凸部を係合させる様に構成する事もできる。 When carrying out the present invention, the drive side uneven portion is formed on the inner peripheral surface of the concave portion provided at the distal end portion of the output shaft of the electric motor, and the inner peripheral surface of the concave portion provided at the proximal end portion of the worm shaft. It is also possible to form a driven-side concavo-convex portion so that a coupling-side concavo-convex portion provided on the outer peripheral surface of the coupling is engaged with the driving-side concavo-convex portion and the driven-side concavo-convex portion.
  1  ステアリングホイール
  2  ステアリングシャフト
  3  ハウジング
  4  ウォームホイール
  5  歯部
  6  ウォーム歯
  7  電動モータ
  8、8a ウォーム
  9a、9b 転がり軸受
 10  押圧駒
 11  コイルばね
 12、12a 出力軸
 13  スプライン孔
 14  スプライン軸部
 15  ウォーム減速機
 16  予圧付与機構
 17、17a トルク伝達用継手
 18  駆動側伝達部
 19  被駆動側伝達部
 20、20a、20b カップリング
 21  出力軸本体
 22、22a 駆動側伝達部材
 23  駆動側係合孔
 24  駆動側円筒部
 25、25a 駆動側凸部
 26、26a 駆動側凹凸部
 27  ウォーム軸本体
 28、28a 被駆動側伝達部材
 29  被駆動側係合孔
 30  被駆動側円筒部
 31、31a 被駆動側凸部
 32、32a 被駆動側凹凸部
 33  カップ側円筒部
 34、34a、34b カップ側凸部
 35、35a、35b カップ側凹凸部
 36、36a 高歯丈凸部
 37a~37c 低歯丈凸部
 38、38a 駆動側凹部
 39  駆動側鍔部
 40  被駆動側鍔部
 41、41a カップ側凹部
 42、42a 被駆動側凹部
 43  駆動側隙間
 44  被駆動側隙間
 45  駆動側高歯丈凸部
 46  駆動側低歯丈凸部
 47  被駆動側高歯丈凸部
 48  被駆動側低歯丈凸部
 49  カップ側突出部
 50  芯金
 51  円筒部
 52  凸部
DESCRIPTION OF SYMBOLS 1 Steering wheel 2 Steering shaft 3 Housing 4 Worm wheel 5 Tooth part 6 Worm tooth 7 Electric motor 8, 8a Worm 9a, 9b Rolling bearing 10 Pressing piece 11 Coil spring 12, 12a Output shaft 13 Spline hole 14 Spline shaft part 15 Warm deceleration Machine 16 Preload applying mechanism 17, 17a Torque transmission joint 18 Drive side transmission part 19 Driven side transmission part 20, 20a, 20b Coupling 21 Output shaft body 22, 22a Drive side transmission member 23 Drive side engagement hole 24 Drive side Cylindrical portion 25, 25a Drive-side convex portion 26, 26a Drive-side uneven portion 27 Worm shaft body 28, 28a Drive-side transmission member 29 Drive-side engagement hole 30 Drive-side cylindrical portion 31, 31a Drive-side convex portion 32 , 32a Driven side uneven part 33 Side cylindrical portion 34, 34a, 34b Cup side convex portion 35, 35a, 35b Cup side concave portion 36, 36a High tooth height convex portion 37a to 37c Low tooth height convex portion 38, 38a Drive side concave portion 39 Drive side flange portion 40 Covered Drive side collar 41, 41a Cup side recess 42, 42a Driven side recess 43 Drive side clearance 44 Driven side clearance 45 Drive side high tooth height convex portion 46 Drive side low tooth height convex portion 47 Drive side high tooth height convexity Part 48 driven side low tooth height convex part 49 cup side protruding part 50 cored bar 51 cylindrical part 52 convex part

Claims (7)

  1.  軸方向に関して互いに直列に配置された、駆動軸の軸方向一端部と被駆動軸の軸方向他端部との間でトルクを伝達する、トルク伝達用継手であって、
     内外両周面のうちの一方の周面に、径方向に突出するカップ側凸部を周方向複数箇所に配置して成る、カップ側凹凸部を設けたカップリングと、
     前記駆動軸の軸方向一端部に設けられ、内外両周面のうち、前記カップ側凹凸部に対向する周面に、径方向に突出する駆動側凸部を周方向複数箇所に配置して成る、駆動側凹凸部を設けた駆動側伝達部と、
     前記被駆動軸の軸方向他端部に設けられ、内外両周面のうち、前記カップ側凹凸部に対向する周面に、径方向に突出する被駆動側凸部を周方向複数箇所に配置して成る、被駆動側凹凸部を設けた被駆動側伝達部と、
     を備え、
     前記駆動側凹凸部と前記カップ側凹凸部の軸方向他側半部とを係合させると共に、前記被駆動側凹凸部と前記カップ側凹凸部の軸方向一側半部とを係合させており、
     前記駆動側凹凸部と前記カップ側凹凸部の軸方向他側半部との係合部の軸方向一側半部で、前記各駆動側凸部と前記各カップ側凸部とのうちの一方の凸部である第一凸部の先端面を、他方の凸部である第二凸部同士の間に存在する第一凹部の底面に軽圧入し、前記駆動側凹凸部と前記カップ側凹凸部の軸方向他側半部との係合部の軸方向他側半部で、前記第一凸部の先端面を前記第一凹部の底面に径方向隙間を介して対向させると共に、前記駆動側凹凸部と前記カップ側凹凸部との間に周方向隙間を介在させており、
     前記被駆動側凹凸部と前記カップ側凹凸部の軸方向一側半部との係合部の軸方向他側半部で、前記各被駆動側凸部と前記各カップ側凸部とのうちの一方の凸部である第三凸部の先端面を、他方の凸部である第四凸部同士の間に存在する第二凹部の底面に軽圧入し、前記被駆動側凹凸部と前記カップ側凹凸部の軸方向一側半部との係合部の軸方向一側半部で、前記第三凸部の先端面を前記第二凹部の底面に径方向隙間を介して対向させると共に、前記被駆動側凹凸部と前記カップ側凹凸部との間に周方向隙間を介在させている、
     トルク伝達用継手。
    A torque transmission joint that transmits torque between one axial end of the drive shaft and the other axial end of the driven shaft, arranged in series with respect to the axial direction,
    A coupling provided with cup-side irregularities on one circumferential surface of the inner and outer circumferential surfaces, the cup-side convex portions protruding in the radial direction being arranged at a plurality of locations in the circumferential direction,
    Provided at one end in the axial direction of the drive shaft, and on the inner and outer peripheral surfaces facing the cup-side concavo-convex portion, drive-side convex portions protruding in the radial direction are arranged at a plurality of locations in the circumferential direction. A drive-side transmission portion provided with a drive-side uneven portion;
    Provided at the other end in the axial direction of the driven shaft, among the inner and outer peripheral surfaces, the driven-side convex portions protruding in the radial direction are arranged at a plurality of locations in the circumferential direction on the peripheral surface facing the cup-side uneven portion. A driven side transmission portion provided with a driven side uneven portion,
    With
    Engage the driving-side uneven portion with the other axial half of the cup-side uneven portion, and engage the driven-side uneven portion with the axial one-side half of the cup-side uneven portion. And
    One of the drive-side protrusions and the cup-side protrusions in one axial half of the engagement portion between the drive-side unevenness and the other axial half of the cup-side unevenness. Lightly press-fit the front end surface of the first convex portion that is the convex portion of the first convex portion into the bottom surface of the first concave portion that exists between the second convex portions that are the other convex portions, and the drive side uneven portion and the cup side uneven portion The front end surface of the first convex portion is opposed to the bottom surface of the first concave portion via a radial gap in the other axial half portion of the engaging portion with the other axial half portion of the portion, and the drive A circumferential gap is interposed between the side uneven portion and the cup side uneven portion,
    Of the driven side convex portions and the cup side convex portions, the other half portion in the axial direction of the engaging portion between the driven side concave and convex portion and the axial one side half of the cup side concave and convex portion. Lightly press-fitting the tip surface of the third convex portion that is one of the convex portions into the bottom surface of the second concave portion that exists between the fourth convex portions that are the other convex portions, and the driven side uneven portion and the While the axially one side half of the engaging part is in contact with the axially one side half of the cup-side concavo-convex part, the tip surface of the third convex part is opposed to the bottom surface of the second concave part via a radial gap. In addition, a circumferential clearance is interposed between the driven side uneven portion and the cup side uneven portion,
    Joint for torque transmission.
  2.  前記各カップ側凸部が、軸方向中間部に形成された高歯丈凸部と、軸方向両端部に形成された、前記高歯丈凸部よりも径方向に関する歯の高さが小さい低歯丈凸部とから構成されており、
     前記高歯丈凸部の軸方向他端部の先端面を前記各駆動側凸部同士の間に存在する駆動側凹部の底面に軽圧入し、前記各カップ側凸部の軸方向両端部のうちの軸方向他端部に形成された低歯丈凸部の先端面を前記駆動側凹部の底面に径方向隙間を介して対向させており、
     前記高歯丈凸部の軸方向一端部の先端面を前記各被駆動側凸部同士の間に存在する被駆動側凹部の底面に軽圧入すると共に、前記各カップ側凸部の軸方向両端部のうちの軸方向一端部に形成された低歯丈凸部の先端面を前記各被駆動側凹部の底面に径方向隙間を介して対向させている、
     請求項1に記載したトルク伝達用継手。
    Each cup-side convex portion has a high tooth height convex portion formed at an axially intermediate portion and a tooth height in the radial direction smaller than the high tooth height convex portion formed at both axial end portions. It consists of tooth height convex part,
    Lightly press-fitting the front end surface of the other axial end of the high tooth height convex portion into the bottom surface of the driving side concave portion existing between the driving side convex portions, and the axial end portions of the cup side convex portions. The front end surface of the low tooth height convex portion formed at the other axial end portion is opposed to the bottom surface of the driving side concave portion via a radial gap,
    Lightly press-fitting the tip end surface of one end in the axial direction of the high-tooth convex portion into the bottom surface of the driven-side concave portion existing between the driven-side convex portions, and both axial ends of the cup-side convex portions The tip surface of the low tooth height convex portion formed at one axial end portion of the portion is opposed to the bottom surface of each driven-side concave portion via a radial gap,
    The joint for torque transmission according to claim 1.
  3.  前記各駆動側凸部が、軸方向一側半部に形成された駆動側高歯丈凸部と、軸方向他側半部に形成された、前記駆動側高歯丈凸部よりも径方向に関する歯の高さが小さい駆動側低歯丈凸部とから構成されており、
     前記各被駆動側凸部が、軸方向他側半部に形成された被駆動側高歯丈凸部と、軸方向一側半部に形成された、前記被駆動側高歯丈凸部よりも径方向に関する歯の高さが小さい被駆動側低歯丈凸部とから構成されており、
     前記駆動側高歯丈凸部の先端面を、前記各カップ側凸部同士の間に存在するカップ側凹部の底面に軽圧入すると共に、前記駆動側低歯丈凸部を前記カップ側凹部の底面に径方向隙間を介して対向させており、
     前記被駆動側高歯丈凸部の先端面を、前記カップ側凹部の底面に軽圧入すると共に、前記被駆動側低歯丈凸部を前記カップ側凹部の底面に径方向隙間を介して対向させている、
     請求項1に記載したトルク伝達用継手。
    The drive-side convex portions are formed on the drive-side high-tooth height convex portion formed on the one-side half portion in the axial direction and the drive-side high-tooth height convex portion formed on the other half portion in the axial direction. It consists of a drive-side low tooth height convex part with a small tooth height,
    Each driven-side convex portion includes a driven-side high tooth height convex portion formed in the other half portion in the axial direction and the driven-side high tooth height convex portion formed in the one half portion in the axial direction. Is also composed of a driven side low tooth height convex part with a small tooth height in the radial direction,
    Lightly press-fitting the front end surface of the driving side high tooth height convex portion into the bottom surface of the cup side concave portion existing between the cup side convex portions, and the driving side low tooth height convex portion of the cup side concave portion. It faces the bottom via a radial gap,
    Lightly press-fitting the front end surface of the driven-side high tooth height convex portion into the bottom surface of the cup-side concave portion, and oppose the driven-side low tooth height convex portion to the bottom surface of the cup-side concave portion via a radial gap. Let
    The joint for torque transmission according to claim 1.
  4.  前記駆動側凹凸部を前記カップ側凹凸部の軸方向他側半部に、前記駆動軸と前記被駆動軸との中心軸同士を一致させた状態で、前記各駆動側凸部の周方向側面と前記各カップ側凸部の周方向側面との間に軸方向他側に向かう程周方向に関する幅寸法が大きくなる駆動側隙間が介在した状態で、係合させており、
     前記被駆動側凹凸部を前記カップ側凹凸部の軸方向一側半部に、前記駆動軸と前記被駆動軸との中心軸同士を一致させた状態で、前記各被駆動側凸部の周方向側面と前記各カップ側凸部の周方向側面との間に軸方向一側に向かう程周方向に関する幅寸法が大きくなる被駆動側隙間が介在した状態で、係合させている、
     請求項1~3のうちの何れか1項に記載したトルク伝達用継手。
    A circumferential side surface of each drive-side convex portion in a state where the drive-side uneven portion is aligned with the other axial half of the cup-side uneven portion, and the center axes of the drive shaft and the driven shaft are aligned with each other. And a gap on the drive side where the width dimension in the circumferential direction increases toward the other side in the axial direction between the cup side convex portion and the side surface in the circumferential direction of each cup side convex portion.
    In the state where the driven-side concavo-convex part is aligned with one axial half of the cup-side concavo-convex part and the central axes of the drive shaft and the driven shaft are aligned, the circumference of each driven-side convex part Engaged with a driven side gap in which the width dimension in the circumferential direction increases toward the one side in the axial direction between the direction side surface and the circumferential side surface of each cup-side convex portion,
    The torque transmission joint according to any one of claims 1 to 3.
  5.  前記各カップ側凸部の周方向側面を、前記各カップ側凸部の周方向に関する幅寸法が、軸方向中間部で最も大きく、軸方向両端部に向かう程小さくなる方向に傾斜した、クラウニング形状としている、請求項4に記載したトルク伝達用継手。 A crowning shape in which the circumferential side surface of each cup-side convex portion is inclined in a direction in which the width dimension in the circumferential direction of each cup-side convex portion is the largest in the axial middle portion and decreases toward the both axial end portions. The joint for torque transmission according to claim 4.
  6.  前記カップリングの内外両周面のうちの一方の周面には、径方向に突出するカップ側突出部が形成され、
     前記カップ側突出部は、前記駆動側伝達部及び前記被駆動側伝達部の軸方向における間に位置する、請求項1~5の何れか1項に記載のトルク伝達用継手。
    One of the inner and outer peripheral surfaces of the coupling is formed with a cup-side protrusion that protrudes in the radial direction,
    The joint for torque transmission according to any one of claims 1 to 5, wherein the cup-side protruding portion is located between the drive-side transmission portion and the driven-side transmission portion in the axial direction.
  7.  ハウジングと、
     前記ハウジングに対し回転自在に支持されたウォームホイールと、
     軸方向中間部に設けられたウォーム歯を前記ウォームホイールと噛合させた状態で、前記ハウジングに対し回転自在に支持されたウォームと、
     前記ウォームを回転駆動する為の電動モータと、
     を備え、
     前記ウォームと前記電動モータの出力軸とをトルク伝達用継手により、トルクの伝達を可能に接続している、
     ウォーム減速機に於いて、
     前記トルク伝達用継手が、請求項1~6のうちの何れか1項に記載のトルク伝達用継手である、ウォーム減速機。
    A housing;
    A worm wheel rotatably supported with respect to the housing;
    A worm rotatably supported with respect to the housing in a state where a worm tooth provided in an axially intermediate portion is engaged with the worm wheel;
    An electric motor for rotationally driving the worm;
    With
    The worm and the output shaft of the electric motor are connected so as to be able to transmit torque by a torque transmission joint.
    In the worm reducer,
    A worm reduction gear, wherein the torque transmission joint is the torque transmission joint according to any one of claims 1 to 6.
PCT/JP2016/063300 2015-04-28 2016-04-27 Joint for torque transmission and worm reduction gear WO2016175266A1 (en)

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JPS5032450U (en) * 1973-07-25 1975-04-09
JPS5038670U (en) * 1973-07-30 1975-04-21
JP2001003946A (en) * 1999-06-22 2001-01-09 Koyo Seiko Co Ltd Cylinder shaft
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