WO2016173525A1 - Wavelength conversion device, light-emitting device and projecting device - Google Patents

Wavelength conversion device, light-emitting device and projecting device Download PDF

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Publication number
WO2016173525A1
WO2016173525A1 PCT/CN2016/080640 CN2016080640W WO2016173525A1 WO 2016173525 A1 WO2016173525 A1 WO 2016173525A1 CN 2016080640 W CN2016080640 W CN 2016080640W WO 2016173525 A1 WO2016173525 A1 WO 2016173525A1
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Prior art keywords
wavelength conversion
conversion device
reflective layer
light
layer
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PCT/CN2016/080640
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French (fr)
Chinese (zh)
Inventor
李乾
许颜正
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深圳市光峰光电技术有限公司
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Publication of WO2016173525A1 publication Critical patent/WO2016173525A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V9/00Elements for modifying spectral properties, polarisation or intensity of the light emitted, e.g. filters
    • F21V9/30Elements containing photoluminescent material distinct from or spaced from the light source
    • F21V9/38Combination of two or more photoluminescent elements of different materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S5/00Semiconductor lasers
    • H01S5/06Arrangements for controlling the laser output parameters, e.g. by operating on the active medium

Definitions

  • the present invention relates to the field of laser display technology and illumination, and in particular to a wavelength conversion device, a light-emitting device and a projection device.
  • LD Laser Diode
  • the laser emits excitation light to excite the wavelength conversion material to obtain visible light of various colors, and this technology is increasingly used in illumination and display.
  • This technology has the advantages of high efficiency, low energy consumption, low cost and long life, and is an ideal alternative to existing white or monochromatic light sources.
  • a laser light source is used to illuminate a wavelength conversion device to obtain a desired light
  • a wavelength conversion device having a three-layer structure of a light-emitting layer, a reflective layer, and a heat-conducting substrate is generally used, wherein the light-emitting layer receives the laser light source and emits a laser beam, and the reflective layer The laser light emitted from the light-emitting layer and the unexcited excitation light are reflected and emitted.
  • metal is mainly used as a heat-conducting substrate, and a reflective film layer is generally made of high-purity aluminum or high-purity silver as a plating layer, and a transparent organic substance such as silica gel or resin is used as a packaging medium, and phosphor particles and silica gel are used. / The resins are mixed together and then coated on a metal substrate to form a light-emitting layer.
  • the resin structure wavelength conversion device can be applied to low-power laser light source applications, but as the application requirements increase, in the medium-high power laser light source environment, the wavelength conversion device of this structure encounters a bottleneck in use - because high The power laser will generate high temperature during long-time illumination, which will harden and crack the silica gel, even carbonization and blackening, and the metal plating reflective layer is easy to oxidize at high temperature, making this type of wavelength conversion device unable to adapt to the medium and high power laser light source.
  • glass powder instead of silica gel /
  • the resin serves as a packaging medium for the phosphor particles while replacing the metal plating reflective layer with an inorganic reflective layer composed of inorganic non-metallic particles.
  • the wavelength conversion device of the glass light-emitting layer structure overcomes the defects of the original metal substrate-silica gel/resin wavelength conversion device.
  • the heat transfer path is long and the heat resistance is large, causing heat accumulation of the light-emitting layer, resulting in a phosphor, especially a large amount of heat.
  • the phosphor works for a long time at high temperatures and the conversion efficiency is lowered.
  • a new wavelength conversion device needs to be developed to improve its heat dissipation performance under high power excitation light working environment.
  • the present invention provides a wavelength conversion device having a shorter heat dissipation path and less heat generation.
  • the present invention provides a wavelength conversion device comprising: a light-emitting layer and a reflective layer disposed in a stacked manner, the light-emitting layer comprising a first photoluminescent material and a first adhesive, the reflective layer comprising a second photoluminescent material, a second adhesive
  • the splicing agent and the reflective particles the light emitted from the reflective layer is completely emitted through the luminescent layer, and the luminescent layer is directly connected to the reflective layer or connected through the sintered layer.
  • the light emitted by the first photoluminescent material excites the second photoluminescent material and causes the second photoluminescent material to emit light of a longer wavelength.
  • the first photoluminescent material is a phosphor that can be excited to emit yellow light
  • the second photoluminescent material is a phosphor that can be excited to emit red light
  • the reflective particles comprise titanium oxide and aluminum oxide.
  • the mass fraction of alumina is 0.5% to 30%, and the mass fraction of titanium oxide is 2% to 75%. .
  • the second photoluminescent material occupies a mass fraction of the reflective layer of 1% to 75%.
  • the second photoluminescent material occupies a mass fraction of the reflective layer of 10% to 45%.
  • the second adhesive occupies a mass fraction of the reflective layer of 20 to 50%.
  • the second binder is a glass powder of the SiO 2 -B 2 O 3 -RO system, wherein R is one or more of Mg, Ca, Sr, Ba, Na, K.
  • the reflective layer has a thickness of 20 to 100 ⁇ m.
  • the reflective layer comprises ethyl cellulose, terpineol, butyl carbitol or silicone oil, and the mass fraction of the reflective layer is 0.001% ⁇ 0.1%.
  • the first adhesive is one or more of SiO 2 -B 2 O 3 -RO , SiO 2 -TiO 2 -Nb 2 O 5 -R' 2 O , ZnO-P 2 O 5 , wherein R is selected from one or more of Mg, Ca, Sr, Ba, Na, K, and R' is selected from one or more of Li, Na, and K.
  • the ceramic substrate is further disposed on a side of the reflective layer away from the light emitting layer and disposed on the reflective layer, and the ceramic substrate is directly connected to the reflective layer or connected through the sintered layer.
  • the ceramic substrate is an aluminum nitride substrate.
  • the wavelength conversion device is a circular or circular color wheel
  • the light emitting layer is distributed in a circular or fan-shaped shape
  • the reflective layer is distributed in a circular or fan-shaped shape.
  • the invention also provides a light-emitting device, comprising the above-mentioned wavelength conversion device, further comprising an excitation light source, the excitation light source is located on a side of the light-emitting layer away from the reflective layer, and the excitation light source emits excitation light incident on the light-emitting layer.
  • the present invention also provides a projection apparatus comprising the above illumination apparatus.
  • the present invention includes the following beneficial effects:
  • the heat generated by the second photoluminescent material only needs to pass through the partially reflective layer to reach the thermally conductive substrate, thereby shortening the heat propagation distance.
  • the reflective ability of the reflective layer is preserved;
  • the second photoluminescent material in the reflective layer absorbs the intensity of the excitation light or the wavelength of the light from the luminescent layer, and the generated heat is greatly reduced, thereby avoiding the extra generation.
  • the heat allows the wavelength conversion device to operate at a lower temperature, resulting in better luminous efficiency.
  • FIG. 1 is a schematic structural diagram of a wavelength conversion device according to Embodiment 1 of the present invention.
  • FIG. 2 is a heat transfer diagram of a wavelength conversion device according to Embodiment 1 of the present invention.
  • FIG. 3 is a schematic structural diagram of a wavelength conversion device according to Embodiment 2 of the present invention.
  • 4 is a schematic structural view of a color wheel according to a third embodiment of the present invention, wherein 4a is a cross-sectional view of the color wheel, and 4b is a top view of the color wheel.
  • the wavelength conversion device includes a light emitting layer 110. , a reflective layer 120 and a thermally conductive substrate 130.
  • the light emitting layer 110 includes a first photoluminescent material and a first adhesive.
  • the black solid sphere in the luminescent layer 110 in the figure represents the phosphor particles of the first photoluminescent material, and may be any one of a yellow phosphor, a green phosphor, an orange phosphor, and a red phosphor.
  • the first photoluminescent material is encapsulated into a layer by a first adhesive and is uniformly distributed or substantially uniformly distributed in the continuum formed by the first adhesive.
  • the first adhesive in the present invention is an inorganic adhesive. Specifically, the inorganic adhesive is a first glass frit.
  • the first glass frit is one of SiO 2 -B 2 O 3 -RO , SiO 2 -TiO 2 -Nb 2 O 5 -R' 2 O , ZnO-P 2 O 5 Or one or more, wherein R is selected from one or more of Mg, Ca, Sr, Ba, Na, K, and R' is selected from one or more of Li, Na, K.
  • the glass powder has the characteristics of high visible light transmittance, high temperature resistance and structural stability, and is suitable for light propagation and long-term operation at high temperatures.
  • the light emitting layer 110 By uniformly mixing the phosphor particles of the first photoluminescent material with the first glass powder and sintering, in the preparation process, the first glass powder is heated near its softening point to be connected into a continuous whole, The phosphor particles are dispersedly embedded inside the continuous glass medium.
  • the preparation process makes the light emitting layer of the embodiment 110
  • the inner dense and non-porous layer avoids the formation of a porous structure between the phosphor particles and the first glass frit particles, thereby reducing the interfacial thermal resistance caused by the voids inside the light-emitting layer 110, and improving the light-emitting layer 110. Thermal conductivity.
  • the luminescent layer 110 also included is a small amount of ethyl cellulose, a mixture of terpineol and butyl carbitol or a silicone oil which remains during the preparation of the luminescent layer 110.
  • the good wettability and dispersibility can be used to make the phosphor particles and the first glass powder are more uniformly mixed.
  • the organic carrier can be in the range of 360 to 420. At °C, it is almost completely decomposed and discharged.
  • Reflective layer 120 A second photoluminescent material, a second adhesive, and reflective particles are included, wherein the second photoluminescent material and the reflective particles are uniformly distributed in the reflective layer 120, respectively.
  • Reflective layer 120 The black solid sphere in the middle is the second photoluminescent material, and the second photoluminescent material is the same material as the first photoluminescent material; the reflective layer 120 in the figure
  • the white hollow spheres in the middle are reflective particles, and the reflective particles may be single-component white diffuse reflection particles, such as alumina particles, or composite particles of two kinds of particles.
  • the reflective particles are composite particles of alumina and titanium oxide, and the alumina is mainly used as a reflective particle, and the titanium oxide acts both as a reflection and can fill the gap between the alumina particles, and The effect is superior to the separate alumina reflective particle layer and the separate titanium oxide reflective particle layer.
  • the alumina particles are not easy to form a dense structure, and the light will bypass the transmission of the alumina particles. Therefore, it is necessary to stack a thick aluminum oxide layer to achieve the above reflectance, and the larger the thickness of the aluminum oxide layer, the worse the thermal conductivity of the layer is.
  • the titanium oxide has a wavelength less than 480nm
  • the light reflectivity is not good enough to meet the performance requirements of the reflective layer reflectivity.
  • high reflectance of visible light by alumina and easy film formation of titanium oxide can achieve higher reflectance at a thinner thickness, taking into account the reflective layer.
  • 120 light reflectance and thermal conductivity According to the experiment by the inventor, the output light power of the same excitation light source and the same light-emitting layer is measured, and the mass fraction of the alumina occupying the reflection layer 120 is 0.5% to 30%.
  • the mass fraction of the titanium oxide in the reflective layer 120 is 2% to 75%, the high-efficiency light output of the wavelength conversion device can be ensured.
  • the second adhesive in the reflective layer 120 is a second glass frit.
  • the second glass frit is a glass frit of SiO 2 -B 2 O 3 -RO system, wherein R is Mg, Ca, One or more of Sr, Ba, Na, K.
  • the glass powder has excellent optical properties, reduces the loss of light when propagating in the reflective layer, thereby reducing the heat generated on the reflective layer; in addition, the flow of the glass frit is in the range of 200 ° C above the softening point. It is not very large, and it is ensured that the reflective layer 120 maintains the original flat shape in the process of high temperature treatment, and does not deform, warp, bulge, etc. due to the flow of the glass liquid.
  • the second glass frit preferably accounts for 20 to 50% of the total mass of the reflective layer 120.
  • the glass powder is less than 20%, it is not enough to cover all the reflective particles and the second photoluminescent material, which is not conducive to the bonding formation of the reflective layer.
  • the glass powder is more than 50%, the reflective particles are too dispersed, which is not conducive to reflection. The reflection of the layer by incident light.
  • the reflective layer 120 Also included is a small amount of ethyl cellulose, a mixture of terpineol and butyl carbitol or a silicone oil which remains during the preparation of the reflective layer 120.
  • the second photoluminescent material, the reflective particles and the second glass powder can be more uniformly mixed, and the mixture of the second photoluminescent material, the reflective particles and the second glass powder particles is sintered.
  • most of the organic carrier is evaporated or decomposed and oxidized, but a very small amount remains in the reflective layer, and the reaction time is controlled while reducing the reaction cost and reducing the residue.
  • the mixture of ethyl cellulose, terpineol and butyl carbitol or silicone oil residue in 120 accounts for 0.001% to 0.1% of the mass of the reflective layer 120.
  • the light-emitting layer 110 is directly connected to the reflective layer 120 such that light and heat can be directly emitted from the light-emitting layer 110. Propagation to the reflective layer 120 avoids inefficiencies caused by propagation in a medium such as air.
  • the luminescent layer 110 may also be associated with the reflective layer 120.
  • the sintered layer may be the light emitting layer 110 and the reflective layer 120 by a sintered layer connection. Formed together under high temperature treatment, during the high temperature treatment, the first adhesive and the second adhesive in the two layers are softened and bonded together, and the sintered layer eliminates the light emitting layer 110 and the reflective layer 120. The interface and gap between the two make the interface thermal resistance decrease.
  • the excitation light excites the first photoluminescent material in the light-emitting layer 110 to emit a laser light from the light-emitting layer 110.
  • the incident surface exits;
  • the first photoluminescent material is converted into a laser light incident on the reflective layer 120.
  • the laser-receiving portion is reflected back to the luminescent layer 110 by the reflective particles, and then exits from the incident surface of the luminescent layer 110, and is partially scattered by the second photo-luminescent material from the luminescent layer 110.
  • the incident surface is emitted. Since the first photoluminescent material and the second photoluminescent material in the embodiment are the same material, the second photoluminescent material cannot be excited by the laser, and can only be scattered or absorbed in a small amount;
  • the excitation light directly passes through the light emitting layer 110 and is incident on the reflective layer 120. a part of the excitation light is converted into a laser light by the second photoluminescent material, and then emitted from the light emitting layer 110, and part of the excitation light is reflected back to the light emitting layer 110 by the reflective particles, and then converted into a laser beam by the first photoluminescent material;
  • FIG. 2 is a heat transfer diagram of a wavelength conversion device according to Embodiment 1 of the present invention.
  • Light emitting layer 110 The heat generated is mainly derived from the light conversion of the first photoluminescent material, and the heat generated by the reflective layer 120 is mainly derived from the light conversion of the second photoluminescent material.
  • the heat generated by the light emitting layer 110 passes through the reflective layer 120 Upon reaching the thermally conductive substrate 130, the heat generated by the reflective layer 120 directly reaches the thermally conductive substrate 130 and then diverge.
  • Figure 1 It can be seen that the light-emitting material in a part of the light-emitting layer is filled in the reflective layer, and on the other hand, on the reflective layer 120, relative to the prior art.
  • the second photoluminescent material in the medium generates a short heat propagation path, which reduces the accumulation of heat in the light-emitting layer 110 and the reflective layer 120; on the other hand, reaches the reflective layer 120.
  • the intensity of the excitation light is weakened relative to the intensity of its incident on the light-emitting layer 110, so that the heat generation amount of the second photoluminescent material itself in the reflective layer 120 is reduced.
  • the inventors embed the photoluminescent material into the reflective layer, and the initial emitted light intensity is the same under the same excitation light illumination, as time passes.
  • the wavelength conversion device of the present embodiment has a small attenuation of the emitted light. Reflected by many experiments 120% contains 1% ⁇ 75% When the mass fraction of the second photoluminescent material is used, the wavelength conversion device can have better performance. When the content of the second photoluminescent material is too low, the effect of shortening the heat propagation path of the reflective layer is not obvious, and when the phosphor content is too large, The reflection and scattering properties of the reflective layer are too low. In a more preferred embodiment of the invention, the phosphor content is 10% ⁇ 45% quality score.
  • the thickness of the reflective layer 120 is 50 ⁇ m, and the thickness of the reflective layer 120 can be determined by experiments. When the thickness is less than 20 ⁇ m, the reflective layer 120 cannot completely reflect the light to the light-emitting layer. In this case, light is incident on the thermally conductive substrate, causing a large increase in energy loss and heat.
  • the thermally conductive substrate 130 is a ceramic substrate. As shown, the ceramic substrate 130 is disposed on the reflective layer 120 away from the luminescent layer 110. One side. In this embodiment, the ceramic substrate 130 is directly connected to the reflective layer 120. In other modified embodiments, the ceramic substrate 130 It can also be joined by a sintered layer or other transition layer.
  • the sintered layer may be formed by the ceramic substrate 130 and the reflective layer 120 under high temperature treatment. During the high temperature processing, the reflective layer 120 The second adhesive in the softening is easily bonded to the ceramic material, and the sintered layer eliminates the reflective layer 120 and the ceramic substrate 130. The interface and gap between the two make the interface thermal resistance decrease.
  • the ceramic substrate 130 using an aluminum nitride substrate in this embodiment 130 The substrate is resistant to high temperature, is not easily oxidized, and has good thermal conductivity.
  • the ceramic substrate may also be selected from materials such as alumina, silicon carbide, and silicon nitride.
  • the thermally conductive substrate 130 is not a necessary layer structure in the reflective layer 120 In the case of having good heat dissipation performance, the heat conductive substrate 130 can be omitted.
  • the structure of the wavelength conversion device according to the second embodiment of the present invention is different from the first embodiment in that the second photoluminescent material (shown by the hatched ball in the figure) and the light in the reflective layer 120 are different.
  • Layer 110 The first photoluminescent material (black solid sphere in the figure) is different, and the light emitted by the first photoluminescent material can excite the second photoluminescent material and emit longer wavelength light.
  • the emitted laser energy is reduced and the wavelength is longened, and the heat generated by the laser excited second photoluminescent material directly excites the second photoluminescent material with respect to the excitation light. cut back.
  • some long-wavelength phosphors such as long-wavelength yellow phosphors, orange phosphors, and red phosphors, have higher calorific value. If they are exposed to high-energy lasers, they are prone to decrease in efficiency due to intense heat generation. If these powders are used with low-calorie phosphors, their temperature rise will not only affect their own efficiency, but also affect the efficiency of other low-calorie phosphors.
  • the first photoluminescent material is a yellow phosphor, which is excited by blue light to emit yellow light
  • the second photoluminescent material is a red phosphor, which is excited by the green light component in the blue light and the yellow light to emit red light.
  • the red phosphor the heat generated by the blue light directly excited by the blue light is much higher than the heat generated by the short-wavelength component of the yellow light, and the red phosphor has poor thermal stability and is easy to work in the long-term high temperature. Deterioration, so the improvement of its heat dissipation is especially important.
  • the blue light and ultraviolet light source used to excite the red phosphor are low-power light sources or non-laser light sources, the heat dissipation problem of the red phosphors is not obvious.
  • the inventor embeds the second photoluminescent material into the reflective layer, and the initial emitted light intensity is the same under the same excitation light irradiation.
  • the wavelength conversion device of the present embodiment has a small attenuation of the emitted light. Reflected by many experiments 120% contains 1% ⁇ 75%
  • the wavelength conversion device can have better performance.
  • the content of the second photoluminescent material is too low, the effect of shortening the heat propagation path of the reflective layer is not obvious, and when the phosphor content is too large, The reflection and scattering properties of incident light and excitation light are too low.
  • the phosphor content is 10% ⁇ 45% quality score.
  • FIG. 4 is a schematic structural view of a color wheel according to a third embodiment of the present invention, and 4a is a sectional view of the color wheel, 4b. A top view of the color wheel.
  • the color wheel is a circular color wheel disk comprising a light emitting layer 110, a reflective layer 120 and a ceramic substrate 130.
  • the light emitting layer 110, the reflective layer 120 and the ceramic substrate 130 For the structural composition, reference may be made to the description of the wavelength conversion device in the first embodiment and the second embodiment.
  • the light emitting layer 110, the reflective layer 120, and the ceramic substrate 130 All of them are annular structures.
  • the light-emitting layer 110, the reflective layer 120, and the ceramic substrate 130 may have a solid circular layer structure.
  • Light emitting layer 110 and reflective layer 120 They may each be a fan-ring structure, for example, respectively, formed by three 120 ° fan rings.
  • the wavelength conversion device of the color wheel disc structure of the embodiment can be rotated around its central axis under the driving of a driving device such as a motor, and a laser beam is used to illuminate the surface of the luminescent layer to form a spot.
  • a driving device such as a motor
  • a laser beam is used to illuminate the surface of the luminescent layer to form a spot.
  • the spot is excited by a circular path.
  • the photoluminescent material in 110 avoids long-term exposure to a spot area and causes the photoluminescent material to be thermally quenched. In this way, the excited light source with high power and long life can be used.
  • the invention further relates to a light-emitting device comprising the above-mentioned wavelength conversion device, further comprising an excitation light source, wherein the excitation light source is a laser light source, located on a side of the light-emitting layer away from the reflective layer, and the excitation light source emits excitation light incident on the light-emitting layer.
  • the excitation light source is a laser light source, located on a side of the light-emitting layer away from the reflective layer, and the excitation light source emits excitation light incident on the light-emitting layer.
  • the invention further relates to a projection device comprising the above-described illumination device.

Abstract

A wavelength conversion device, comprising a light-emitting layer (110) and a reflecting layer (120) which are arranged in a stacking way, the light-emitting layer (110) comprising a first photoluminescent material and a first binding agent, and the reflecting layer (120) comprising a second photoluminescent material, a second binding agent and reflective particles; light emitted from the reflecting layer (120) emerges completely through the light-emitting layer (110); and the light-emitting layer (110) and the reflecting layer (120) are directly connected to each other or are connected to each other by means of a sintered layer. Also provided are a light-emitting device and a projecting device.

Description

一种波长转换装置、发光装置及投影装置Wavelength conversion device, light emitting device and projection device 技术领域Technical field
本发明涉及激光显示技术和照明领域,特别是涉及一种波长转换装置、发光装置及投影装置。  The present invention relates to the field of laser display technology and illumination, and in particular to a wavelength conversion device, a light-emitting device and a projection device.
背景技术Background technique
随着显示和照明技术的发展,原始的卤素灯泡作为光源越来越不能满足显示和照明高功率和高亮度的需求。采用固态光源如 LD ( Laser Diode ,激光二极管)发出的激发光以激发波长转换材料的方法能够获得各种颜色的可见光,该技术越来越多的应用于照明和显示中。这种技术具有效率高、能耗少、成本低、寿命长的优势,是现有白光或者单色光光源的理想替代方案。 With the development of display and lighting technology, the original halogen bulb as a light source is increasingly unable to meet the high power and high brightness requirements of display and illumination. Use solid state light sources such as LD ( Laser Diode The laser emits excitation light to excite the wavelength conversion material to obtain visible light of various colors, and this technology is increasingly used in illumination and display. This technology has the advantages of high efficiency, low energy consumption, low cost and long life, and is an ideal alternative to existing white or monochromatic light sources.
技术问题technical problem
现有技术中用激光光源照射波长转换装置来获得所需出射光,一般采用发光层、反射层和导热基板三层结构的波长转换装置,其中发光层接收激光光源照射并发出受激光,反射层将发光层发出的受激光和未受激发的激发光反射后出射。通常主要采用金属作为导热基板,反射膜层一般采用高纯铝或者高纯银作为镀层,采用硅胶或树脂类透明有机物作为封装介质,将荧光粉颗粒与硅胶 / 树脂混合在一起,然后再涂覆于金属基板之上形成发光层。这种金属基板 + 硅胶 / 树脂结构的波长转换装置可适用于低功率激光光源的应用,但随着应用要求的提高,在中高功率激光光源环境下,这种结构的波长转换装置在使用上便遇到了瓶颈--因为高功率的激光会在长时间照射时产生高温,使硅胶硬化开裂,甚至碳化发黑,而金属镀层反射层易在高温下氧化,使得该类波长转换装置无法适应中高功率激光光源。 In the prior art, a laser light source is used to illuminate a wavelength conversion device to obtain a desired light, and a wavelength conversion device having a three-layer structure of a light-emitting layer, a reflective layer, and a heat-conducting substrate is generally used, wherein the light-emitting layer receives the laser light source and emits a laser beam, and the reflective layer The laser light emitted from the light-emitting layer and the unexcited excitation light are reflected and emitted. Generally, metal is mainly used as a heat-conducting substrate, and a reflective film layer is generally made of high-purity aluminum or high-purity silver as a plating layer, and a transparent organic substance such as silica gel or resin is used as a packaging medium, and phosphor particles and silica gel are used. / The resins are mixed together and then coated on a metal substrate to form a light-emitting layer. This metal substrate + silicone / The resin structure wavelength conversion device can be applied to low-power laser light source applications, but as the application requirements increase, in the medium-high power laser light source environment, the wavelength conversion device of this structure encounters a bottleneck in use - because high The power laser will generate high temperature during long-time illumination, which will harden and crack the silica gel, even carbonization and blackening, and the metal plating reflective layer is easy to oxidize at high temperature, making this type of wavelength conversion device unable to adapt to the medium and high power laser light source.
为适应高功率激光的工作环境,我们采用玻璃粉替代硅胶 / 树脂作为荧光粉颗粒的封装介质,同时将金属镀层反射层替换为无机非金属颗粒构成的无机反射层。这种导热基板 + 无机反射层 + 玻璃发光层结构的波长转换装置克服了原金属基板 - 硅胶 / 树脂波长转换装置的缺陷。 In order to adapt to the working environment of high power laser, we use glass powder instead of silica gel / The resin serves as a packaging medium for the phosphor particles while replacing the metal plating reflective layer with an inorganic reflective layer composed of inorganic non-metallic particles. This thermally conductive substrate + inorganic reflective layer + The wavelength conversion device of the glass light-emitting layer structure overcomes the defects of the original metal substrate-silica gel/resin wavelength conversion device.
然而由于玻璃发光层产生的热量需经玻璃发光层和无机反射层后到达导热基板才能散失掉,热量传播路径长、热阻大,造成发光层热量积累,导致荧光粉--尤其是发热量大的荧光粉长期工作在高温下而转换效率降低。为此,一种新的波长转换装置亟待开发,改善其在高功率激发光工作环境下的散热性能。 However, since the heat generated by the glass light-emitting layer needs to pass through the glass light-emitting layer and the inorganic reflective layer to reach the heat-conducting substrate, the heat transfer path is long and the heat resistance is large, causing heat accumulation of the light-emitting layer, resulting in a phosphor, especially a large amount of heat. The phosphor works for a long time at high temperatures and the conversion efficiency is lowered. To this end, a new wavelength conversion device needs to be developed to improve its heat dissipation performance under high power excitation light working environment.
技术解决方案Technical solution
针对上述现有技术的波长转换装置散热路径长、发热量大的缺陷,本发明提供一种散热路径更短、发热量更少的波长转换装置。 In view of the above-described prior art wavelength conversion device having a long heat dissipation path and a large amount of heat generation, the present invention provides a wavelength conversion device having a shorter heat dissipation path and less heat generation.
本发明提供了一种波长转换装置,包括:层叠设置的发光层和反射层,发光层包括第一光致发光材料和第一粘接剂,反射层包括第二光致发光材料、第二粘接剂和反射颗粒,从反射层发出的光完全经发光层出射,发光层与反射层直接连接或通过烧结层连接。 The present invention provides a wavelength conversion device comprising: a light-emitting layer and a reflective layer disposed in a stacked manner, the light-emitting layer comprising a first photoluminescent material and a first adhesive, the reflective layer comprising a second photoluminescent material, a second adhesive The splicing agent and the reflective particles, the light emitted from the reflective layer is completely emitted through the luminescent layer, and the luminescent layer is directly connected to the reflective layer or connected through the sintered layer.
优选地,第一光致发光材料发出的光可激发第二光致发光材料,并使第二光致发光材料发出波长更长的光。 Preferably, the light emitted by the first photoluminescent material excites the second photoluminescent material and causes the second photoluminescent material to emit light of a longer wavelength.
优选地,第一光致发光材料为可受激发出黄光的荧光粉,第二光致发光材料为可受激发出红光的荧光粉。 Preferably, the first photoluminescent material is a phosphor that can be excited to emit yellow light, and the second photoluminescent material is a phosphor that can be excited to emit red light.
优选地,反射颗粒包括氧化钛和氧化铝。 Preferably, the reflective particles comprise titanium oxide and aluminum oxide.
优选地,反射层中,氧化铝的质量分数为 0.5%~30% ,氧化钛的质量分数为 2%~75% 。 Preferably, in the reflective layer, the mass fraction of alumina is 0.5% to 30%, and the mass fraction of titanium oxide is 2% to 75%. .
优选地,第二光致发光材料占反射层的质量分数为 1%~75% 。 Preferably, the second photoluminescent material occupies a mass fraction of the reflective layer of 1% to 75%.
优选地,第二光致发光材料占反射层的质量分数为 10%~45% 。 Preferably, the second photoluminescent material occupies a mass fraction of the reflective layer of 10% to 45%.
优选地,第二粘接剂占反射层的质量分数为 20~50% 。 Preferably, the second adhesive occupies a mass fraction of the reflective layer of 20 to 50%.
优选地,第二粘接剂为 SiO2-B2O3-RO 体系的玻璃粉,其中 R 为 Mg 、 Ca 、 Sr 、 Ba 、 Na 、 K 中的一种或多种。Preferably, the second binder is a glass powder of the SiO 2 -B 2 O 3 -RO system, wherein R is one or more of Mg, Ca, Sr, Ba, Na, K.
优选地,反射层厚度为 20~100 μ m 。 Preferably, the reflective layer has a thickness of 20 to 100 μm.
优选地,反射层包括乙基纤维素、萜品醇、丁基卡必醇或硅油,其占反射层的质量分数为 0.001%~0.1% 。 Preferably, the reflective layer comprises ethyl cellulose, terpineol, butyl carbitol or silicone oil, and the mass fraction of the reflective layer is 0.001%~0.1%.
优选地,第一粘接剂为 SiO2-B2O3-RO 、 SiO2-TiO2-Nb2O5-R' 2O 、 ZnO-P2O5 中的一种或多种,其中 R 选自 Mg 、 Ca 、 Sr 、 Ba 、 Na 、 K 中的一种或多种, R' 选自 Li 、 Na 、 K 中的一种或多种。Preferably, the first adhesive is one or more of SiO 2 -B 2 O 3 -RO , SiO 2 -TiO 2 -Nb 2 O 5 -R' 2 O , ZnO-P 2 O 5 , wherein R is selected from one or more of Mg, Ca, Sr, Ba, Na, K, and R' is selected from one or more of Li, Na, and K.
优选地,还包括陶瓷基板,位于反射层远离发光层的一侧并与反射层层叠设置,陶瓷基板与反射层直接连接或通过烧结层连接。 Preferably, the ceramic substrate is further disposed on a side of the reflective layer away from the light emitting layer and disposed on the reflective layer, and the ceramic substrate is directly connected to the reflective layer or connected through the sintered layer.
优选地,陶瓷基板为氮化铝基板。 Preferably, the ceramic substrate is an aluminum nitride substrate.
优选地,波长转换装置为圆形或圆环形色轮盘,发光层呈圆环形或扇环形分布,反射层呈圆环形或扇环形分布。 Preferably, the wavelength conversion device is a circular or circular color wheel, the light emitting layer is distributed in a circular or fan-shaped shape, and the reflective layer is distributed in a circular or fan-shaped shape.
本发明还提供了一种发光装置,包括上述波长转换装置,还包括激发光源,激发光源位于发光层远离反射层一侧,激发光源发射激发光入射于发光层。 The invention also provides a light-emitting device, comprising the above-mentioned wavelength conversion device, further comprising an excitation light source, the excitation light source is located on a side of the light-emitting layer away from the reflective layer, and the excitation light source emits excitation light incident on the light-emitting layer.
本发明还提供了一种投影装置,包括上述发光装置。 The present invention also provides a projection apparatus comprising the above illumination apparatus.
有益效果Beneficial effect
与现有技术相比,本发明包括如下有益效果: Compared with the prior art, the present invention includes the following beneficial effects:
通过采用包括第二光致发光材料、第二粘接剂和反射颗粒构成的反射层,使得第二光致发光材料产生的热量只需穿过部分反射层到达导热基板,缩短了热量传播距离,同时保留了反射层的反射能力;同时,反射层中的第二光致发光材料吸收来自发光层的强度减小的激发光或波长变长的光,其产生的热量大大减少,避免了产生额外的热量,使得波长转换装置工作在较低的温度下,从而具有更好的发光效率。 By using a reflective layer comprising a second photoluminescent material, a second adhesive and reflective particles, the heat generated by the second photoluminescent material only needs to pass through the partially reflective layer to reach the thermally conductive substrate, thereby shortening the heat propagation distance. At the same time, the reflective ability of the reflective layer is preserved; at the same time, the second photoluminescent material in the reflective layer absorbs the intensity of the excitation light or the wavelength of the light from the luminescent layer, and the generated heat is greatly reduced, thereby avoiding the extra generation. The heat allows the wavelength conversion device to operate at a lower temperature, resulting in better luminous efficiency.
附图说明DRAWINGS
图 1 为本发明实施例一的波长转换装置的结构示意图; 1 is a schematic structural diagram of a wavelength conversion device according to Embodiment 1 of the present invention;
图 2 为本发明实施例一的波长转换装置的热量传递图; 2 is a heat transfer diagram of a wavelength conversion device according to Embodiment 1 of the present invention;
图 3 为本发明实施例二的波长转换装置的结构示意图; 3 is a schematic structural diagram of a wavelength conversion device according to Embodiment 2 of the present invention;
图 4 为本发明实施例三的色轮的结构示意图, 4a 为色轮的剖面图, 4b 为色轮的俯视图。 4 is a schematic structural view of a color wheel according to a third embodiment of the present invention, wherein 4a is a cross-sectional view of the color wheel, and 4b is a top view of the color wheel.
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
下面结合附图和实施方式对本发明实施例进行详细说明。 The embodiments of the present invention are described in detail below with reference to the accompanying drawings and embodiments.
实施例一 Embodiment 1
请参见图 1 ,图 1 为本发明实施例一的波长转换装置的结构示意图,波长转换装置包括发光层 110 、反射层 120 和导热基板 130 。 1 is a schematic structural diagram of a wavelength conversion device according to Embodiment 1 of the present invention. The wavelength conversion device includes a light emitting layer 110. , a reflective layer 120 and a thermally conductive substrate 130.
发光层 110 包括第一光致发光材料和第一粘接剂。图中发光层 110 中的黑色实心球代表第一光致发光材料的荧光粉颗粒,可以是黄色荧光粉、绿色荧光粉、橙色荧光粉、红色荧光粉中的任意一种。第一光致发光材料被第一粘接剂封装成层,并在第一粘接剂形成的连续体中呈均匀分布或基本均匀分布。本发明中的第一粘接剂为无机粘接剂,具体的,该无机粘接剂为第一玻璃粉。在本发明一个优选的实施方式中,第一玻璃粉为 SiO2-B2O3-RO 、 SiO2-TiO2-Nb2O5-R' 2O 、 ZnO-P2O5 中的一种或多种,其中 R 选自 Mg 、 Ca 、 Sr 、 Ba 、 Na 、 K 中的一种或多种, R' 选自 Li 、 Na 、 K 中的一种或多种。该类玻璃粉具有可见光透过率高、耐高温和结构稳定的特性,适于光传播和长时间在高温下工作。The light emitting layer 110 includes a first photoluminescent material and a first adhesive. The black solid sphere in the luminescent layer 110 in the figure represents the phosphor particles of the first photoluminescent material, and may be any one of a yellow phosphor, a green phosphor, an orange phosphor, and a red phosphor. The first photoluminescent material is encapsulated into a layer by a first adhesive and is uniformly distributed or substantially uniformly distributed in the continuum formed by the first adhesive. The first adhesive in the present invention is an inorganic adhesive. Specifically, the inorganic adhesive is a first glass frit. In a preferred embodiment of the present invention, the first glass frit is one of SiO 2 -B 2 O 3 -RO , SiO 2 -TiO 2 -Nb 2 O 5 -R' 2 O , ZnO-P 2 O 5 Or one or more, wherein R is selected from one or more of Mg, Ca, Sr, Ba, Na, K, and R' is selected from one or more of Li, Na, K. The glass powder has the characteristics of high visible light transmittance, high temperature resistance and structural stability, and is suitable for light propagation and long-term operation at high temperatures.
本实施例中,发光层 110 通过将第一光致发光材料的荧光粉颗粒与第一玻璃粉均匀混合后烧结制得,在制备过程中,将第一玻璃粉在其软化点附近加热,使其连结成连续的整体,以使荧光粉颗粒分散地嵌于连续玻璃介质内部。该制备过程使得本实施例的发光层 110 内部致密无孔隙,避免了荧光粉颗粒与第一玻璃粉颗粒形成多孔结构,从而减小了发光层 110 内部因空隙而产生的界面热阻,提高了发光层 110 的导热性能。 In this embodiment, the light emitting layer 110 By uniformly mixing the phosphor particles of the first photoluminescent material with the first glass powder and sintering, in the preparation process, the first glass powder is heated near its softening point to be connected into a continuous whole, The phosphor particles are dispersedly embedded inside the continuous glass medium. The preparation process makes the light emitting layer of the embodiment 110 The inner dense and non-porous layer avoids the formation of a porous structure between the phosphor particles and the first glass frit particles, thereby reducing the interfacial thermal resistance caused by the voids inside the light-emitting layer 110, and improving the light-emitting layer 110. Thermal conductivity.
在本发明的一个变形实施方式中,发光层 110 还包括少量乙基纤维素、萜品醇和丁基卡必醇的混合液或硅油,该类有机物是制备发光层 110 过程中残留的。在制备发光层 110 的过程中,以该类有机物作为载体,利用其良好的浸润性和分散性,能够使荧光粉颗粒与第一玻璃粉混合更均匀,此有机载体可以在 360~420 ℃下几乎完全分解排出,在烧结荧光粉颗粒与第一玻璃粉颗粒的混合物时,大部分该类有机物载体被蒸发或分解氧化,但仍有极少量残留在荧光粉颗粒和玻璃介质的界面无法脱出,在兼顾降低反应成本和减少残留物的情况下,控制反应时间,发光层 110 中的乙基纤维素、萜品醇和丁基卡必醇的混合液或硅油残留物占发光层 110 的质量分数为 0.001%~0.1% 。 In a variant embodiment of the invention, the luminescent layer 110 Also included is a small amount of ethyl cellulose, a mixture of terpineol and butyl carbitol or a silicone oil which remains during the preparation of the luminescent layer 110. In preparing the light emitting layer 110 In the process of using the organic substance as a carrier, the good wettability and dispersibility can be used to make the phosphor particles and the first glass powder are more uniformly mixed. The organic carrier can be in the range of 360 to 420. At °C, it is almost completely decomposed and discharged. When the mixture of the phosphor particles and the first glass powder particles is sintered, most of the organic carrier is evaporated or decomposed and oxidized, but there is still a very small amount remaining at the interface between the phosphor particles and the glass medium. Evacuation, control reaction time, luminescent layer while reducing reaction cost and reducing residue The mixture of ethyl cellulose, terpineol and butyl carbitol or silicone oil residue in 110 accounts for 0.001% to 0.1% by mass of the light-emitting layer 110.
反射层 120 包括第二光致发光材料、第二粘接剂和反射颗粒,其中第二光致发光材料和反射颗粒分别均匀分布于反射层 120 中。图中反射层 120 中的黑色实心球为第二光致发光材料,第二光致发光材料与第一光致发光材料为相同材料;图中反射层 120 中的白色空心球为反射颗粒,反射颗粒可以是单种成分的白色漫反射颗粒,如氧化铝颗粒,也可以是两种颗粒的复合颗粒。在本发明一个更优的实施方式中,反射颗粒为氧化铝和氧化钛的复合颗粒,氧化铝主要作为反射粒子,氧化钛既起反射作用,又能够填充到氧化铝颗粒间空隙的作用,相对于单独的氧化铝反射颗粒层和单独的氧化钛反射颗粒层效果更优异。氧化铝颗粒不易形成致密结构,光线会绕过氧化铝颗粒透射,因此需要堆叠较厚的氧化铝层才能够达到上述反射率,而氧化铝层厚度越大,层体的导热性能越差,不利于波长转换装置的散热;而氧化钛对波长小于 480nm 的光反射率不佳,不能满足反射层反射率的性能需求。将氧化铝和氧化钛颗粒结合后,利用氧化铝对可见光的高反射和氧化钛易成膜性,能够在更薄的厚度下实现更高的反射率,兼顾了反射层 120 的光反射率和热导率。经发明人多次实验,测量相同激发光源和相同发光层情况下的出射光功率,得到氧化铝占反射层 120 的质量分数为 0.5%~30% 和氧化钛占反射层 120 的质量分数为 2%~75% 时,能够保证波长转换装置的高效光输出。 Reflective layer 120 A second photoluminescent material, a second adhesive, and reflective particles are included, wherein the second photoluminescent material and the reflective particles are uniformly distributed in the reflective layer 120, respectively. Reflective layer 120 The black solid sphere in the middle is the second photoluminescent material, and the second photoluminescent material is the same material as the first photoluminescent material; the reflective layer 120 in the figure The white hollow spheres in the middle are reflective particles, and the reflective particles may be single-component white diffuse reflection particles, such as alumina particles, or composite particles of two kinds of particles. In a more preferred embodiment of the present invention, the reflective particles are composite particles of alumina and titanium oxide, and the alumina is mainly used as a reflective particle, and the titanium oxide acts both as a reflection and can fill the gap between the alumina particles, and The effect is superior to the separate alumina reflective particle layer and the separate titanium oxide reflective particle layer. The alumina particles are not easy to form a dense structure, and the light will bypass the transmission of the alumina particles. Therefore, it is necessary to stack a thick aluminum oxide layer to achieve the above reflectance, and the larger the thickness of the aluminum oxide layer, the worse the thermal conductivity of the layer is. Conducive to the heat dissipation of the wavelength conversion device; and the titanium oxide has a wavelength less than 480nm The light reflectivity is not good enough to meet the performance requirements of the reflective layer reflectivity. By combining alumina and titanium oxide particles, high reflectance of visible light by alumina and easy film formation of titanium oxide can achieve higher reflectance at a thinner thickness, taking into account the reflective layer. 120 light reflectance and thermal conductivity. According to the experiment by the inventor, the output light power of the same excitation light source and the same light-emitting layer is measured, and the mass fraction of the alumina occupying the reflection layer 120 is 0.5% to 30%. When the mass fraction of the titanium oxide in the reflective layer 120 is 2% to 75%, the high-efficiency light output of the wavelength conversion device can be ensured.
本实施例中,反射层 120 中的第二粘接剂为第二玻璃粉,具体的,第二玻璃粉为 SiO2-B2O3-RO 体系的玻璃粉,其中 R 为 Mg 、 Ca 、 Sr 、 Ba 、 Na 、 K 中的一种或多种。该类玻璃粉具有优秀的光学性能,减少了光在反射层中传播时的损耗,从而减少了在反射层上产生的热量;此外,该类玻璃粉在高于软化点 200 ℃范围内的流动性不大,保证了反射层 120 在经历高温处理的工程中保持原来的平整形貌,不会因为玻璃液的流动而变形、起翘、鼓包等。第二玻璃粉优选为占反射层 120 总质量的 20~50% 。玻璃粉少于 20% 时,不足以包覆所有的反射颗粒和第二光致发光材料,不利于反射层的粘结成型,而玻璃粉多于 50% 时,反射颗粒过于分散,不利于反射层对入射光的反射。In this embodiment, the second adhesive in the reflective layer 120 is a second glass frit. Specifically, the second glass frit is a glass frit of SiO 2 -B 2 O 3 -RO system, wherein R is Mg, Ca, One or more of Sr, Ba, Na, K. The glass powder has excellent optical properties, reduces the loss of light when propagating in the reflective layer, thereby reducing the heat generated on the reflective layer; in addition, the flow of the glass frit is in the range of 200 ° C above the softening point. It is not very large, and it is ensured that the reflective layer 120 maintains the original flat shape in the process of high temperature treatment, and does not deform, warp, bulge, etc. due to the flow of the glass liquid. The second glass frit preferably accounts for 20 to 50% of the total mass of the reflective layer 120. When the glass powder is less than 20%, it is not enough to cover all the reflective particles and the second photoluminescent material, which is not conducive to the bonding formation of the reflective layer. When the glass powder is more than 50%, the reflective particles are too dispersed, which is not conducive to reflection. The reflection of the layer by incident light.
在本发明的一个变形实施方式中,反射层 120 还包括少量乙基纤维素、萜品醇和丁基卡必醇的混合液或硅油,该类有机物是制备反射层 120 过程中残留的。在制备反射层 120 的过程中,以该类有机物作为载体,能够使第二光致发光材料、反射颗粒与第二玻璃粉混合更均匀,在烧结第二光致发光材料、反射颗粒与第二玻璃粉颗粒的混合物时,大部分该类有机物载体被蒸发或分解氧化,但仍有极少量残留在反射层中无法脱出,在兼顾降低反应成本和减少残留物的情况下,控制反应时间,反射层 120 中的乙基纤维素、萜品醇和丁基卡必醇的混合液或硅油残留物占反射层 120 的质量分数为 0.001%~0.1% 。 In a variant embodiment of the invention, the reflective layer 120 Also included is a small amount of ethyl cellulose, a mixture of terpineol and butyl carbitol or a silicone oil which remains during the preparation of the reflective layer 120. In preparing the reflective layer 120 In the process of using the organic substance as a carrier, the second photoluminescent material, the reflective particles and the second glass powder can be more uniformly mixed, and the mixture of the second photoluminescent material, the reflective particles and the second glass powder particles is sintered. At the time, most of the organic carrier is evaporated or decomposed and oxidized, but a very small amount remains in the reflective layer, and the reaction time is controlled while reducing the reaction cost and reducing the residue. The mixture of ethyl cellulose, terpineol and butyl carbitol or silicone oil residue in 120 accounts for 0.001% to 0.1% of the mass of the reflective layer 120.
本实施例中,如图所示,发光层 110 与反射层 120 直接连接,使得光和热能够直接从发光层 110 传播到反射层 120 ,避免了在介质如空气中的传播而导致的低效率。在本实施例的变形实施例中,发光层 110 也可以与反射层 120 通过一个烧结层连接,这一烧结层可以为发光层 110 与反射层 120 共同在高温处理下形成的,在高温处理过程中,两层内的第一粘接剂和第二粘接剂软化并粘合在一起,该烧结层消除了发光层 110 与反射层 120 之间的界面和空隙,使得两者界面热阻减小。 In this embodiment, as shown, the light-emitting layer 110 is directly connected to the reflective layer 120 such that light and heat can be directly emitted from the light-emitting layer 110. Propagation to the reflective layer 120 avoids inefficiencies caused by propagation in a medium such as air. In a variant embodiment of the embodiment, the luminescent layer 110 may also be associated with the reflective layer 120. The sintered layer may be the light emitting layer 110 and the reflective layer 120 by a sintered layer connection. Formed together under high temperature treatment, during the high temperature treatment, the first adhesive and the second adhesive in the two layers are softened and bonded together, and the sintered layer eliminates the light emitting layer 110 and the reflective layer 120. The interface and gap between the two make the interface thermal resistance decrease.
在本实施例中,激发光源发出的光入射于发光层 110 后,有如下三种情况: In this embodiment, after the light emitted from the excitation light source is incident on the light-emitting layer 110, there are the following three cases:
A 、激发光激发发光层 110 中的第一光致发光材料,发出受激光从发光层 110 的入射面出射; A. The excitation light excites the first photoluminescent material in the light-emitting layer 110 to emit a laser light from the light-emitting layer 110. The incident surface exits;
B 、激发光入射于发光层 110 后,被第一光致发光材料转换为受激光入射于反射层 120 ,该受激光部分被反射颗粒反射回发光层 110 后从发光层 110 的入射面出射,部分经第二光致发光材料散射后从发光层 110 的入射面出射,由于本实施例中的第一光致发光材料与第二光致发光材料为相同材料,因此受激光不能激发第二光致发光材料,只能被散射或少量吸收; B. After the excitation light is incident on the light emitting layer 110, the first photoluminescent material is converted into a laser light incident on the reflective layer 120. The laser-receiving portion is reflected back to the luminescent layer 110 by the reflective particles, and then exits from the incident surface of the luminescent layer 110, and is partially scattered by the second photo-luminescent material from the luminescent layer 110. The incident surface is emitted. Since the first photoluminescent material and the second photoluminescent material in the embodiment are the same material, the second photoluminescent material cannot be excited by the laser, and can only be scattered or absorbed in a small amount;
C 、激发光直接穿过发光层 110 ,入射于反射层 120 ,部分激发光被第二光致发光材料转换为受激光后从发光层 110 出射,部分激发光被反射颗粒反射回发光层 110 后被第一光致发光材料转换为受激光后出射; C. The excitation light directly passes through the light emitting layer 110 and is incident on the reflective layer 120. a part of the excitation light is converted into a laser light by the second photoluminescent material, and then emitted from the light emitting layer 110, and part of the excitation light is reflected back to the light emitting layer 110 by the reflective particles, and then converted into a laser beam by the first photoluminescent material;
请参见图 2 ,图 2 为本发明实施例一的波长转换装置的热量传递图。发光层 110 产生的热量主要来源于第一光致发光材料的光转换,而反射层 120 产生的热量主要来源于第二光致发光材料的光转换。发光层 110 产生的热量经反射层 120 到达导热基板 130 ,反射层 120 产生的热量直接到达导热基板 130 后发散。结合图 1 的光传播可知,相对于现有技术,本实施例将一部分发光层中的光致发光材料填充在反射层中,一方面,位于反射层 120 中的第二光致发光材料产生的热量的传播路径短,减少了热量在发光层 110 和反射层 120 中的积累;另一方面,到达反射层 120 的激发光的强度相对于其入射于发光层 110 的强度减弱,使得反射层 120 中的第二光致发光材料本身的产热量减少。 Referring to FIG. 2, FIG. 2 is a heat transfer diagram of a wavelength conversion device according to Embodiment 1 of the present invention. Light emitting layer 110 The heat generated is mainly derived from the light conversion of the first photoluminescent material, and the heat generated by the reflective layer 120 is mainly derived from the light conversion of the second photoluminescent material. The heat generated by the light emitting layer 110 passes through the reflective layer 120 Upon reaching the thermally conductive substrate 130, the heat generated by the reflective layer 120 directly reaches the thermally conductive substrate 130 and then diverge. Combined with Figure 1 It can be seen that the light-emitting material in a part of the light-emitting layer is filled in the reflective layer, and on the other hand, on the reflective layer 120, relative to the prior art. The second photoluminescent material in the medium generates a short heat propagation path, which reduces the accumulation of heat in the light-emitting layer 110 and the reflective layer 120; on the other hand, reaches the reflective layer 120. The intensity of the excitation light is weakened relative to the intensity of its incident on the light-emitting layer 110, so that the heat generation amount of the second photoluminescent material itself in the reflective layer 120 is reduced.
与将光致发光材料和反射层分离的技术方案相比,发明人将光致发光材料嵌入到反射层中,在相同的激发光照射下,初始的出射光强度相同,随着时间的推移,本实施例的波长转换装置的出射光亮度衰减较小。经多次实验测得,反射层 120 中含有 1%~75% 质量分数的第二光致发光材料时,波长转换装置能够具有更优的性能,第二光致发光材料含量太低时,缩短反射层的热量传播路径效果不明显,而荧光粉含量太多时,反射层的反射和散射性能则太低。在本发明的一个更优的实施方案中,荧光粉含量为 10%~45% 质量分数。 In contrast to the technical solution of separating the photoluminescent material and the reflective layer, the inventors embed the photoluminescent material into the reflective layer, and the initial emitted light intensity is the same under the same excitation light illumination, as time passes. The wavelength conversion device of the present embodiment has a small attenuation of the emitted light. Reflected by many experiments 120% contains 1%~75% When the mass fraction of the second photoluminescent material is used, the wavelength conversion device can have better performance. When the content of the second photoluminescent material is too low, the effect of shortening the heat propagation path of the reflective layer is not obvious, and when the phosphor content is too large, The reflection and scattering properties of the reflective layer are too low. In a more preferred embodiment of the invention, the phosphor content is 10%~45% quality score.
本实施例中,反射层 120 的厚度为 50 μ m ,经实验测得,反射层 120 的厚度可以为 20~100 μ m ,厚度低于 20 μ m 时,反射层 120 无法将光线完全反射到发光层 110 中,造成光线入射于导热基板而造成能量损失和热量的大量增加。 In this embodiment, the thickness of the reflective layer 120 is 50 μm, and the thickness of the reflective layer 120 can be determined by experiments. When the thickness is less than 20 μm, the reflective layer 120 cannot completely reflect the light to the light-emitting layer. In this case, light is incident on the thermally conductive substrate, causing a large increase in energy loss and heat.
导热基板 130 为陶瓷基板,如图所示,陶瓷基板 130 设置在反射层 120 远离发光层 110 的一侧。本实施例中,陶瓷基板 130 与反射层 120 直接连接,在其他变形实施例中,陶瓷基板 130 也可以通过一个烧结层或其他过渡层连结。这一烧结层可以为陶瓷基板 130 与反射层 120 共同在高温处理下形成的,在高温处理过程中,反射层 120 中的第二粘接剂软化后易与陶瓷材料牢固结合,该烧结层消除了反射层 120 与陶瓷基板 130 之间的界面和空隙,使得两者界面热阻减小。本实施例中采用氮化铝基板的陶瓷基板 130 ,该基板耐高温、不易氧化而且导热性能好。陶瓷基板还可以选择氧化铝、碳化硅、氮化硅等材料。导热基板 130 并非必须的层结构,在反射层 120 具有良好的散热性能的情况下,可以将导热基板 130 省略。 The thermally conductive substrate 130 is a ceramic substrate. As shown, the ceramic substrate 130 is disposed on the reflective layer 120 away from the luminescent layer 110. One side. In this embodiment, the ceramic substrate 130 is directly connected to the reflective layer 120. In other modified embodiments, the ceramic substrate 130 It can also be joined by a sintered layer or other transition layer. The sintered layer may be formed by the ceramic substrate 130 and the reflective layer 120 under high temperature treatment. During the high temperature processing, the reflective layer 120 The second adhesive in the softening is easily bonded to the ceramic material, and the sintered layer eliminates the reflective layer 120 and the ceramic substrate 130. The interface and gap between the two make the interface thermal resistance decrease. The ceramic substrate 130 using an aluminum nitride substrate in this embodiment 130 The substrate is resistant to high temperature, is not easily oxidized, and has good thermal conductivity. The ceramic substrate may also be selected from materials such as alumina, silicon carbide, and silicon nitride. The thermally conductive substrate 130 is not a necessary layer structure in the reflective layer 120 In the case of having good heat dissipation performance, the heat conductive substrate 130 can be omitted.
实施例二 Embodiment 2
请参见图 3 ,图 3 为本发明实施例二的波长转换装置的结构示意图,本实施例与实施例一的区别仅在于,反射层 120 中的第二光致发光材料(图中的斜线阴影球所示)与发光层 110 中的第一光致发光材料(图中黑色实心球)不同,而且第一光致发光材料发出的光可以激发第二光致发光材料并发出波长更长的光。 See Figure 3, Figure 3 The structure of the wavelength conversion device according to the second embodiment of the present invention is different from the first embodiment in that the second photoluminescent material (shown by the hatched ball in the figure) and the light in the reflective layer 120 are different. Layer 110 The first photoluminescent material (black solid sphere in the figure) is different, and the light emitted by the first photoluminescent material can excite the second photoluminescent material and emit longer wavelength light.
第一光致发光材料被激发光激发后,发出的受激光能量降低、波长变长,该受激光激发第二光致发光材料所产生的热量相对于激发光直接激发第二光致发光材料大大减少。在可见光荧光粉中,一些长波长荧光粉,如长波长黄色荧光粉,橙色荧光粉,红色荧光粉等,其发热量较高,如果受到高能量激光的照射,容易因剧烈发热而导致效率下降;如果这些粉与低发热量的荧光粉使用,其温度升高不但会影响到自身的效率,甚至会影响到其他低发热量荧光粉的效率。 After the first photoluminescent material is excited by the excitation light, the emitted laser energy is reduced and the wavelength is longened, and the heat generated by the laser excited second photoluminescent material directly excites the second photoluminescent material with respect to the excitation light. cut back. In visible light phosphors, some long-wavelength phosphors, such as long-wavelength yellow phosphors, orange phosphors, and red phosphors, have higher calorific value. If they are exposed to high-energy lasers, they are prone to decrease in efficiency due to intense heat generation. If these powders are used with low-calorie phosphors, their temperature rise will not only affect their own efficiency, but also affect the efficiency of other low-calorie phosphors.
本实施例中,第一光致发光材料为黄色荧光粉,可受蓝光激发发出黄光,第二光致发光材料为红色荧光粉,可受蓝光和黄光中的绿光成分激发发出红光。对于红色荧光粉,直接由蓝光激发发出红光而产生的热量远高于由黄光中的短波长成分激发发出红光所产生的热量,而且红色荧光粉的热稳定性差,容易在长期的高温工作中劣化,因此对其散热的改善尤为重要。在现有技术中,由于激发红色荧光粉所用的蓝光、紫外光光源为低功率光源或非激光光源,红色荧光粉的散热问题不明显。 In this embodiment, the first photoluminescent material is a yellow phosphor, which is excited by blue light to emit yellow light, and the second photoluminescent material is a red phosphor, which is excited by the green light component in the blue light and the yellow light to emit red light. For the red phosphor, the heat generated by the blue light directly excited by the blue light is much higher than the heat generated by the short-wavelength component of the yellow light, and the red phosphor has poor thermal stability and is easy to work in the long-term high temperature. Deterioration, so the improvement of its heat dissipation is especially important. In the prior art, since the blue light and ultraviolet light source used to excite the red phosphor are low-power light sources or non-laser light sources, the heat dissipation problem of the red phosphors is not obvious.
本实施例中,相对于光致发光材料与反射层分离的技术方案,发明人将第二光致发光材料嵌入到反射层中,在相同的激发光照射下,初始的出射光强度相同,随着时间的推移,本实施例的波长转换装置的出射光亮度衰减较小。经多次实验测得,反射层 120 中含有 1%~75% 质量分数的第二光致发光材料时,波长转换装置能够具有更优的性能,第二光致发光材料含量太低时,缩短反射层的热量传播路径效果不明显,而荧光粉含量太多时,对入射光、激发光的反射和散射性能则太低。在本发明的一个更优的实施方案中,荧光粉含量为 10%~45% 质量分数。 In this embodiment, with respect to the technical solution of separating the photoluminescent material from the reflective layer, the inventor embeds the second photoluminescent material into the reflective layer, and the initial emitted light intensity is the same under the same excitation light irradiation. Over time, the wavelength conversion device of the present embodiment has a small attenuation of the emitted light. Reflected by many experiments 120% contains 1%~75% When the mass fraction of the second photoluminescent material is used, the wavelength conversion device can have better performance. When the content of the second photoluminescent material is too low, the effect of shortening the heat propagation path of the reflective layer is not obvious, and when the phosphor content is too large, The reflection and scattering properties of incident light and excitation light are too low. In a more preferred embodiment of the invention, the phosphor content is 10%~45% quality score.
实施例三 Embodiment 3
如图 4 所示为本发明实施例三的色轮的结构示意图, 4a 为色轮的剖面图, 4b 为色轮的俯视图。该色轮为一个圆环形色轮盘,包括发光层 110 、反射层 120 和陶瓷基板 130 。其中发光层 110 、反射层 120 和陶瓷基板 130 的结构组成可以参照上述实施例一和实施例二中的波长转换装置的描述。 4 is a schematic structural view of a color wheel according to a third embodiment of the present invention, and 4a is a sectional view of the color wheel, 4b. A top view of the color wheel. The color wheel is a circular color wheel disk comprising a light emitting layer 110, a reflective layer 120 and a ceramic substrate 130. The light emitting layer 110, the reflective layer 120 and the ceramic substrate 130 For the structural composition, reference may be made to the description of the wavelength conversion device in the first embodiment and the second embodiment.
在本实施例中,发光层 110 、反射层 120 和陶瓷基板 130 都是圆环形结构,在本发明的变形实施例中,发光层 110 、反射层 120 和陶瓷基板 130 可以为实心圆形的层结构。发光层 110 和反射层 120 可以各自为扇环形结构,例如分别由三个 120 °的扇环形拼接而成。 In the present embodiment, the light emitting layer 110, the reflective layer 120, and the ceramic substrate 130 All of them are annular structures. In a modified embodiment of the present invention, the light-emitting layer 110, the reflective layer 120, and the ceramic substrate 130 may have a solid circular layer structure. Light emitting layer 110 and reflective layer 120 They may each be a fan-ring structure, for example, respectively, formed by three 120 ° fan rings.
本实施例的色轮盘结构的波长转换装置可以在马达等驱动装置的驱动下绕其中心轴线旋转,使用激光光束照射发光层表面形成光斑,当色轮盘转动时,光斑按圆形路径激发发光层 110 中的光致发光材料,避免了长时间对一个光斑区域的照射而导致光致发光材料热淬灭。这样可以过的功率高、寿命长的受激发光源。 The wavelength conversion device of the color wheel disc structure of the embodiment can be rotated around its central axis under the driving of a driving device such as a motor, and a laser beam is used to illuminate the surface of the luminescent layer to form a spot. When the color wheel disk rotates, the spot is excited by a circular path. Luminous layer The photoluminescent material in 110 avoids long-term exposure to a spot area and causes the photoluminescent material to be thermally quenched. In this way, the excited light source with high power and long life can be used.
本发明还涉及一种发光装置,包括上述波长转换装置,还包括激发光源,其中激发光源为激光光源,位于发光层远离反射层的一侧,激发光源发射激发光入射于发光层。 The invention further relates to a light-emitting device comprising the above-mentioned wavelength conversion device, further comprising an excitation light source, wherein the excitation light source is a laser light source, located on a side of the light-emitting layer away from the reflective layer, and the excitation light source emits excitation light incident on the light-emitting layer.
本发明还涉及一种投影装置,包括上述发光装置。 The invention further relates to a projection device comprising the above-described illumination device.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。 The various embodiments in the present specification are described in a progressive manner, and each embodiment focuses on differences from other embodiments, and the same similar parts between the various embodiments may be referred to each other.
以上所述仅为本发明的实施方式,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。 The above is only the embodiment of the present invention, and is not intended to limit the scope of the invention, and the equivalent structure or equivalent process transformations made by the description of the invention and the drawings are directly or indirectly applied to other related technologies. The fields are all included in the scope of patent protection of the present invention.

Claims (17)

1 、一种波长转换装置,包括:1. A wavelength conversion device comprising:
层叠设置的发光层和反射层,Laminated light and reflective layers,
所述发光层包括第一光致发光材料和第一粘接剂;The luminescent layer includes a first photoluminescent material and a first adhesive;
所述反射层包括第二光致发光材料、第二粘接剂和反射颗粒;The reflective layer includes a second photoluminescent material, a second adhesive, and reflective particles;
从所述反射层发出的光完全经发光层出射;Light emitted from the reflective layer is completely emitted through the luminescent layer;
所述发光层与所述反射层直接连接或通过烧结层连接。The luminescent layer is directly connected to the reflective layer or connected by a sintered layer.
2 、根据权利要求 1 所述的波长转换装置,其特征在于,所述第一光致发光材料发出的光可激发所述第二光致发光材料,并使第二光致发光材料发出波长更长的光。 2, according to claim 1 The wavelength conversion device is characterized in that the light emitted by the first photoluminescent material excites the second photoluminescent material and causes the second photoluminescent material to emit light of a longer wavelength.
3 、根据权利要求 2 所述的波长转换装置,其特征在于,所述第一光致发光材料为可受激发出黄光的荧光粉,所述第二光致发光材料为可受激发出红光的荧光粉。3, according to claim 2 The wavelength conversion device is characterized in that the first photoluminescent material is a phosphor that can be excited by yellow light, and the second photoluminescent material is a phosphor that can be excited by red light.
4 、根据权利要求 1 所述的波长转换装置,其特征在于,所述反射颗粒包括氧化钛和氧化铝。 4. A wavelength conversion device according to claim 1 wherein the reflective particles comprise titanium oxide and aluminum oxide.
5 、根据权利要求 4 所述的波长转换装置,其特征在于,所述反射层中,氧化铝的质量分数为 0.5%~30% ,氧化钛的质量分数为 2%~75% 。 The wavelength conversion device according to claim 4, wherein the reflective layer has a mass fraction of alumina of 0.5% to 30%. The mass fraction of titanium oxide is 2% to 75%.
6 、根据权利要求 1 至 5 中任一项所述的波长转换装置,其特征在于,所述第二光致发光材料占所述反射层的质量分数为 1%~75% 。The wavelength conversion device according to any one of claims 1 to 5, wherein the second photoluminescent material occupies a mass fraction of the reflective layer 1%~75%.
7 、根据权利要求 6 所述的波长转换装置,其特征在于,所述第二光致发光材料占所述反射层的质量分数为 10%~45% 。 The wavelength conversion device according to claim 6, wherein the second photoluminescent material accounts for 10% to 45% of the mass of the reflective layer.
8 、根据权利要求 6 所述的波长转换装置,其特征在于,所述第二粘接剂占所述反射层的质量分数为 20~50% 。The wavelength conversion device according to claim 6, wherein the second adhesive accounts for 20 to 50% of the mass of the reflective layer. .
9 、根据权利要求 8 所述的波长转换装置,其特征在于,所述第二粘接剂为 SiO2-B2O3-RO 体系的玻璃粉,其中 R 为 Mg 、 Ca 、 Sr 、 Ba 、 Na 、 K 中的一种或多种。 The wavelength conversion device according to claim 8, wherein the second adhesive is a glass powder of a SiO 2 -B 2 O 3 -RO system, wherein R is Mg, Ca, Sr, Ba, One or more of Na and K.
10 、根据权利要求 1 所述的波长转换装置,其特征在于,所述反射层厚度为 20~100 μ m 。 The wavelength conversion device according to claim 1, wherein the reflective layer has a thickness of 20 to 100 μm.
11 、根据权利要求 1 所述的波长转换装置,其特征在于,所述反射层包括乙基纤维素、萜品醇、丁基卡必醇或硅油,其占所述反射层的质量分数为 0.001%~0.1% 。 11 according to claim 1 The wavelength conversion device is characterized in that the reflective layer comprises ethyl cellulose, terpineol, butyl carbitol or silicone oil, and the mass fraction of the reflective layer is 0.001% to 0.1%.
12 、根据权利要求 1 所述的波长转换装置,其特征在于,所述第一粘接剂为 SiO2-B2O3-RO 、 SiO2-TiO2-Nb2O5-R' 2O 、 ZnO-P2O5 中的一种或多种,其中 R 选自 Mg 、 Ca 、 Sr 、 Ba 、 Na 、 K 中的一种或多种, R' 选自 Li 、 Na 、 K 中的一种或多种。 The wavelength conversion device according to claim 1, wherein the first adhesive is SiO 2 -B 2 O 3 -RO , SiO 2 -TiO 2 -Nb 2 O 5 -R' 2 O Or one or more of ZnO-P 2 O 5 , wherein R is selected from one or more of Mg, Ca, Sr, Ba, Na, K, and R′ is selected from one of Li, Na, K Kind or more.
13 、根据权利要求 1 所述的波长转换装置,其特征在于,还包括陶瓷基板,位于所述反射层远离所述发光层的一侧并与所述反射层层叠设置,所述陶瓷基板与所述反射层直接连接或通过烧结层连接。13. According to claim 1 The wavelength conversion device further includes a ceramic substrate disposed on a side of the reflective layer away from the light emitting layer and laminated with the reflective layer, the ceramic substrate being directly connected to the reflective layer or Connected through a sintered layer.
14 、根据权利要求 13 所述的波长转换装置,其特征在于,所述陶瓷基板为氮化铝基板。The wavelength conversion device according to claim 13, wherein the ceramic substrate is an aluminum nitride substrate.
15 、根据权利要求 1 所述的波长转换装置,其特征在于,所述波长转换装置为圆形或圆环形色轮盘,所述发光层呈圆环形或扇环形分布,所述反射层呈圆环形或扇环形分布。 15 according to claim 1 The wavelength conversion device is characterized in that the wavelength conversion device is a circular or circular color wheel, the light emitting layer is distributed in a circular or fan-shaped shape, and the reflective layer is circular or fan-shaped. Circular distribution.
16 、一种发光装置,包括如权利要求 1 至 15 中任一项所述的波长转换装置,还包括激发光源,所述激发光源位于所述发光层远离所述反射层一侧,所述激发光源发射激发光入射于所述发光层。16. A lighting device comprising the claims 1 to 15 The wavelength conversion device according to any one of the preceding claims, further comprising an excitation light source, the excitation light source is located on a side of the light emitting layer away from the reflective layer, and the excitation light source emits excitation light incident on the light emitting layer.
17 、一种投影装置,包括如权利要求 16 所述的发光装置。 17. A projection apparatus comprising the illumination apparatus of claim 16.
PCT/CN2016/080640 2015-04-29 2016-04-29 Wavelength conversion device, light-emitting device and projecting device WO2016173525A1 (en)

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