WO2016166559A2 - Device for drilling and cutting with improved electrode and tubular electrode for cutting and drilling using burning method in the oxygen mixture - Google Patents
Device for drilling and cutting with improved electrode and tubular electrode for cutting and drilling using burning method in the oxygen mixture Download PDFInfo
- Publication number
- WO2016166559A2 WO2016166559A2 PCT/HR2016/000013 HR2016000013W WO2016166559A2 WO 2016166559 A2 WO2016166559 A2 WO 2016166559A2 HR 2016000013 W HR2016000013 W HR 2016000013W WO 2016166559 A2 WO2016166559 A2 WO 2016166559A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- alloy
- electrode
- rods
- tubular electrode
- diameter
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
- B23K7/08—Cutting, scarfing, or desurfacing by applying flames by applying additional compounds or means favouring the cutting, scarfing, or desurfacing procedure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/02—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
- B23K35/0211—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in cutting
- B23K35/0216—Rods, electrodes, wires
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/02—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
- B23K35/0255—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in welding
- B23K35/0261—Rods, electrodes, wires
- B23K35/0283—Rods, electrodes, wires multi-cored; multiple
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/28—Selection of soldering or welding materials proper with the principal constituent melting at less than 950 degrees C
- B23K35/286—Al as the principal constituent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
- B23K35/3053—Fe as the principal constituent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/40—Making wire or rods for soldering or welding
- B23K35/406—Filled tubular wire or rods
Definitions
- This invention relates to the field of devices for cutting and drilling with a tubular electrode which burns down in the oxygen mixture, and to appurtenant electrodes.
- the problem of existing devices is the replacement of electrode used for cutting and drilling, which is why the inventor found the solution how to replace an electrode in the shortest possible time and also how to provide a high level of safety in the handling of device, given that the device is hazardous, since it is driven by the oxygen under pressure of 3-7 bar and also operates at working temperatures of up to 10.000 °C.
- the inventor had a goal to construct a device for cutting and drilling of the hardest materials, which could also be used under the water.
- the inventor had a goal to construct a device for cutting and drilling of the hardest materials which is also easy to transfer and handle, which would enable its use in various industries, for military applications, firefighting, civil protection and various rescue services, with the aim to make the device accessible to consumers in specialized stores where people could buy it for personal use; a device which wouldn't need large oxygen tanks since its oxygen consumption needed for the burn- down of electrodes is low, because this device uses electrodes of small dimensions concerning both - length and diameter, which are almost half the size comparing to those used with the existing devices, while being safe to work with.
- Another goal was to find the electrode of simplest possible construction which could be produced in technologically simple manufacturing process, but with ability to achieve the temperature of 10.000 °C when burning down.
- the inventor is familiar with devices for cutting and drilling developed on the principle of metal electrode or metal alloy burning down in the oxygen mixture.
- the existing devices for cutting and drilling of the hardest materials using burning method in the oxygen mixture are very robust and almost impossible to apply for use under water, i.e. to use as the portable devices to fit the needs of firefighters and rescue services. This becomes particularly evident in severe rail accidents, when it is necessary to cut through thick steel plates, chassis and shells in a shortest possible time in order to rescue people and animals, while a portable version is also very useful for interventions in other types of accidents or destruction such as an earthquake, when it comes to prompt rescue of victims who remain buried in the rubble and need to be rescued as soon as possible from rubble consisting of concrete, iron or stone, and this device is able to quickly and efficiently cut or drill any of the mentioned materials. Also, the flame temperatures produced by such devices are in the range from 3500 to 5000 ° C.
- the primary objective of the invention is to construct a device for cutting and drilling with tubular electrode which achieves higher cutting and drilling temperatures, and consequently, higher cutting and drilling speed.
- the invention is based on a special composition and ratio of alloy or non-alloy bars inside the tubular electrode, which composition enables achievement of the very high temperatures, over 10.000 °C as the tubular electrode burns down in the oxygen mixture.
- Device for cutting and drilling with improved electrode enables simpler construction and easier handling and can therefore be constructed as the portable handheld device, i.e. it can be used for cutting and drilling under the water.
- tank for oxygen under pressure oxygen inlet hose, coupling, holding fixture, body of the device, valve, tubular electrode holding shank and tubular electrode, provided that the tubular electrode is made of iron tube into which are inserted the alloy and non-alloy rods in a given composition and ratio.
- Electrode holding shank (20) consists at least of a body of the holding shank (2), core (3) for clamping a tubular electrode (330) and a ring (4), wherein a tubular electrode (330) is during use inserted into a tubular electrode clamping core (3), which core (3) is inserted into a body of the holding shank, wherein the side of the holding shank into which an electrode enters a clamping core is equipped with threads in such a way that a tubular electrode clamping core and the electrode are firmly tightened by means of threads provided on the ring (4) which is screwed on corresponding thread on the body of the holding shank.
- Tubular electrode clamping- core (3) has at least two feathers (204), wherein these feathers (204) tighten around the tubular electrode (330) end which enters the core (3).
- a tubular electrode clamping core (3) is cylindrical in shape and has a core base (202) and a core top (214), wherein on the core base there is a bottom (200) whose inner side is also a depth limiter and into which a tubular electrode is inserted, which bottom is equipped with opening of the core base (216) for the oxygen flow, wherein the core base (202) is followed by the constriction extending in the direction toward the core top (214) which is a starting point for at least two feathers (204), so that the constriction diameter (212) is at least 1 millimetre narrower than the core base diameter (202), where each individual feather (204) is separated from another feather (204) by a slot (208) which starts in the feather opening (210) and extends laterally along a tubular electrode clamping core until it reaches the opening of the core top (216), where the feather opening (210) is positioned inside the constriction (212) with a slope (206) positioned on the upper end of the pen (204), next to the core top (214).
- a tubular electrode is performed as a round iron tube inside of which are placed non- alloy metal rods and alloy rods with content of aluminum and magnesium in a specific ratio, and such electrode is typically made of iron tubes with a diameter of 8 mm to 50 mm, wherein the thickness of the tube wall is 1 mm to 3 mm, and the typical ratio of non-alloy metal rods and alloy metal rods inside a tubular electrode is greater than 3 to 1.
- non-alloy rods are made of iron with content of 0,50% nickel, less than 0.15% carbon, less than 0.25% silicon, approximately 1.10% magnesium, wherein the diameter of the non-alloy rod is from 1 mm to 3.2 mm, while the alloy rod inside the tubular electrode contains from 5% to 6% magnesium and 94% to 95% aluminium, wherein the diameter of the alloy rod is from 1 mm to 3.2 mm.
- the tubular electrode is manufactured in a manner that the alloy and non- alloy rods are installed circularly in a concentric arrangement around the rim of the inner wall of the iron tube.
- the device for cutting and drilling with a tubular electrode through the interior of the tubular electrode flows oxygen from the oxygen tank (300), wherein the electrode is manufactured in a manner that the alloy and non- alloy rods are installed circularly in a concentric arrangement around the rim of the inner wall of the iron tube.
- High-quality cutting results are also achieved by a solution according to which a tubular electrode is performed in such a way that the iron tube containing rods is drawn into another iron tube with a greater diameter, wherein the iron tubes are so dimensioned that the outer diameter of the inner iron tube is at least 1 mm smaller than the inner diameter of the outer iron tube.
- a tubular electrode may also be made in such a way that the rods inside the electrode are arranged in three concentric circles, wherein the first circle in the center of the tubular electrode contains four rods, two of which are alloy and the other two are non-alloy rods; in the second circle, which is formed around the rim of the first circle, there are 11 concentrically distributed non-alloy rods, while the rim of the third circle has concentrically arranged total of 17 alloy and non-alloy rods, the four of which are alloy rods, and the other 13 are non-alloy rods, wherein the alloy rods are arranged on the rim of the circle in a way that between the alloy bars there are at least three and the most 4 non-alloy rods.
- Electrode for cutting and drilling using burning method in the oxygen mixture may also be used with other devices for cutting and drilling provided that they work on the same principle, and the characteristic of such electrode is at least one iron tube inside of which there are alloy or non-alloy bars with content of aluminium and magnesium, in a special ratio.
- the diameter of the iron tube is from 8 mm to 50 mm, while the wall thickness of the tube is from 1 mm to 3 mm.
- the ratio of non-alloy metal bars and alloy bars is greater than 3 to 1.
- individual non-alloy rod is made of iron with content of 0.50% nickel, less than 0.15% carbon, less than 0.25% of silicon, approximately 1.10% magnesium, wherein the diameter of the rod of 1 mm to 3.2 mm, while the typical individual alloy rod contains from 5.00% to 6.00% magnesium and from 94.00% to 95.00% aluminium, wherein the diameter of the rod is 1 mm to 3 mm.
- Individual alloy rod made of magnesium also contains from 5.80% to 7.20% aluminium, from 0.40% to 1.50% zinc, from 0.15 to 0.50% manganese, up to 0.05% silicon, up to 0.05% copper, 0.005% nickel, up to 0.005% iron, and other elements up to 0.30%, wherein the diameter of said rod of 1 mm to 3.2 mm.
- Typical quality solutions comprise 7 non-alloy metal rods and one alloy rod which are concentrically distributed around the rim of the iron tube, wherein each rod has a diameter of 2 mm.
- the rods inside the electrode are arranged in three concentric circles, wherein the first circle in the center of the tubular electrode contains four rods, two of which are alloy and the other two are non-alloy rods; in the second circle, which is formed around the rim of the first circle, there are 11 concentrically distributed non-alloy rods, while the rim of the third circle has concentrically arranged total of 17 alloy and non-alloy rods, the four of which are alloy rods, and the other 13 are non-alloy rods, wherein the alloy rods are arranged on the rim of the circle in a way that between the alloy bars there are at least three and the most 4 non-alloy rods.
- the possible dimensions of the outer iron tube are 17 mm for the tube diameter and 2 mm for the tube wall thickness, while the inner iron tube has 12 mm diameter and the wall thickness of 1.5 mm.
- the inner tube contains 7 non-alloy rods with diameter of 2 mm and three alloy rods with diameter of 2,4 mm.
- the advantage of this device is that it is very simple and easy to handle and, if necessary, it can be connected to a smaller oxygen tank (cca 5-10 kg), which can be put in a backpack and carry, and as such it can be delivered (along with the device and a couple of rods, which all together doesn't represent a challenge for a single person regarding the weight and size) to very inaccessible places where there is a need for carrying out a demanding cutting or drilling work, especially during emergencies, for the needs of military, police, civil protection and mountain rescue, but also for the civil sector, particularly for construction companies which need to remove large metal object (eg, transmission lines etc).
- a smaller oxygen tank cca 5-10 kg
- Essential part of the present invention is the electrode for cutting and drilling using burning method in the oxygen mixture which is made of iron tube, inside of which there are alloy and non-alloy rods with content of aluminium and magnesium.
- Electrodes in use today suitable for underwater cutting, but their length is short, usually from 45 to 90 centimetres, which means that, when cutting, it is necessary to replace electrodes very frequently comparing to electrodes revealed by the present invention, whose length vary from 100 to 200 cm, wherein their diameter is from 10 to 17 mm. It is obvious that the time needed for the replacement of electrodes is significantly saved, which ultimately results with higher performance through more work done per unit time, which for technical diver in harsh environments means a lot.
- FIG. 1 Schematic view of the device for drilling and cutting with improved electrode
- FIG. 1 Overview of the components of the device for drilling and cutting with improved electrode
- the present invention is carried out in a way that at least the following parts are connected into one functional unit: tank for oxygen under pressure (300), oxygen inlet hose (320), coupling (6), holding fixture (5), valve (7), tubular electrode holding shank (20) and tubular electrode (330), provided that the contact points between elements are equipped with rubber seals resistant to oxygen in order to prevent leakage of oxygen during operation.
- tank for oxygen under pressure 300
- oxygen inlet hose 320
- coupling (6) holding fixture (5)
- valve (7) tubular electrode holding shank (20) and tubular electrode (330)
- the contact points between elements are equipped with rubber seals resistant to oxygen in order to prevent leakage of oxygen during operation.
- the following seals are used: seal of the device body (8), the valve seal (9), the core seal (10) and the ring seal (11).
- safety valve (310) built-in between the tank for oxygen under pressure (300) and an oxygen inlet hose (320).
- a tubular electrode (330) is made of iron tube with a diameter of 17 mm and wall thickness of 2 mm, into which are inserted alloy and non-alloy rods with a diameter of 2 mm.
- the electrode holding shank consists at least of a body of the holding shank (2), tubular electrode clamping core (3) and a ring (4).
- a tubular electrode (330) is inserted into a tubular electrode clamping core (3), which core (3) is inserted into a body of the holding shank (2), wherein the side of the holding shank into which an electrode enters a clamping core is equipped with threads in such a way that a tubular electrode clamping core and the electrode are firmly tightened by means of threads provided on the ring (4) which is screwed on corresponding thread on the body of the holding shank.
- a tubular electrode clamping core (3) is made of solid hardened steel round bar in turning and milling process, which in typical embodiment has four equal feathers (204).
- the core (3) must be separately made of the above mentioned material, and improved by the thermal treatment-quenching.
- Other components of the device: holding fixture (5), body of the device (1), body of the holding shank (2) and ring are made of brass in turning process, while some components like a coupling (6) and valve (7) for a typical embodiment can be purchased at specialized dealers, wherein seals (8, 9, 10, 11) are manufactured of special rubber resistant to oxygen in specialized workshops.
- a tubular electrode (330) is carried out as an iron tube (332) with a diameter of 50, while the wall thickness is 3 mm.
- a tubular electrode (330) is carried out in a way that the ratio of non-alloy metal rods (334) and alloy metal rods (334) inside the tubular electrode is greater than 3 to 1, so four alloy rods and 15 non-alloy rods with diameter of 2 mm can be inserted there.
- a tubular electrode (330) is carried out in a way that oxygen flows through it during operation.
- the alloy and non-alloy rods are installed circularly in a concentric arrangement around the rim of the inner wall of the iron tube.
- a tubular electrode (330) is carried out in a way that the iron tube into which the electrodes are inserted has a diameter of 10 mm, wherein the wall thickness is 1 mm, and where 7 non-alloy metal rods and one alloy rod are concentrically arranged around the rim of the iron tube, wherein the diameter of each rod is 2 mm.
- the length of the tubular electrode in all the embodiments is 2 meters, so the length of the rods is the same. In some embodiments, particularly those for underwater work, for easier manipulation, more suitable are shorter tubular electrodes of approximately 120 cm.
- a tubular electrode inside of an iron tube with diameter of 50 mm and a wall thickness of 2 mm the rods are arranged in three concentric circles, wherein the first circle in the center of the tubular electrode contains four rods with diameter of 2 mm, two of which are alloy and the other two are non-alloy rods; in the second circle, which is formed around the rim of the first circle, there are 11 concentrically distributed non-alloy rods with diameter of 2 mm, while the rim of the third circle has concentrically arranged total of 17 rods, the four of which are alloy rods, and the other 13 are non-alloy rods, wherein the alloy rods are arranged on the rim of the circle in a way that between the alloy bars there are at least three and the most 4 non-alloy rods.
- a tubular electrode is made of the outer iron tube (338) with diameter of 17 mm, wherein the tube wall thickness is 2 mm, while the inner iron tube inside of the iron tube with rods (336) has diameter of 12 mm and the wall thickness of 1.5 mm, wherein the inner tube contains 7 non-alloy rods with diameter of 2 mm and three alloy rods with diameter of 2,4 mm.
- an electrode for cutting and drilling using burning method in the oxygen mixture is performed as an iron tube with outer diameter of 50 mm and a wall thickness of 2 mm, into which are drawn 12 non-alloy metal rods with diameter of 2 mm and 4 alloy rods with diameter of 2 mm and with content of aluminium and magnesium.
- the ratio of non-alloy metal rods and alloy metal rods inside a tubular electrode is greater than 3 to 1.
- individual non-alloy rod is made of iron with content of 0.50% nickel, less than 0.15% carbon, less than 0.25% of silicon, approximately 1.10% magnesium, wherein the diameter of the rod of 1 mm to 3.2 mm.
- Another possible embodiment of the alloy rod contains from 5% to 6% magnesium and from 94% to 95% aluminium, wherein the diameter of the rod is 1 mm to 3,2 mm.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electrodes For Compound Or Non-Metal Manufacture (AREA)
- Arc Welding In General (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
RS20170075U RS1563U1 (en) | 2015-07-04 | 2016-04-12 | Tubular electrode for cutting and drilling using burning method in the oxygen mixture |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
HRP20150415A | 2015-04-13 | ||
HRP20150415 | 2015-04-13 | ||
HRP20150727AA HRPK20150727B3 (en) | 2015-07-04 | 2015-07-04 | Device for drilling and cutting with improved electrodes and tubular electrodes for cutting and drilling with the combustion in oxygen atmosphere |
HRP20150727A | 2015-07-04 |
Publications (2)
Publication Number | Publication Date |
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WO2016166559A2 true WO2016166559A2 (en) | 2016-10-20 |
WO2016166559A3 WO2016166559A3 (en) | 2016-11-24 |
Family
ID=56296855
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/HR2016/000013 WO2016166559A2 (en) | 2015-04-13 | 2016-04-12 | Device for drilling and cutting with improved electrode and tubular electrode for cutting and drilling using burning method in the oxygen mixture |
Country Status (1)
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WO (1) | WO2016166559A2 (en) |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1230379B (en) * | 1963-12-02 | 1966-12-15 | Willi Humberg | Burner, consisting of a steel tube that gradually burns down with the supply of oxygen at the front end |
US3487791A (en) * | 1968-02-21 | 1970-01-06 | Crescent Machine & Nipple Co | Burning bar |
AU1213170A (en) * | 1970-03-04 | 1971-09-09 | Cybar Mfg. Co. X | Method and tool for cutting by deflagration dense materials |
NO147941C (en) * | 1977-02-04 | 1983-07-13 | Jermoe S Brower | SKJAEREBRENNER. |
US4416444A (en) * | 1983-03-28 | 1983-11-22 | Brower Jerome S | Underwater cutting rod |
CA2198442C (en) * | 1997-02-25 | 2004-03-30 | Wgn Investments Inc. | Self-extinguishing burning bar |
-
2016
- 2016-04-12 WO PCT/HR2016/000013 patent/WO2016166559A2/en active Application Filing
Non-Patent Citations (1)
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None |
Also Published As
Publication number | Publication date |
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WO2016166559A3 (en) | 2016-11-24 |
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