WO2016159645A1 - Polarizing plate and optical display device including same - Google Patents

Polarizing plate and optical display device including same Download PDF

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Publication number
WO2016159645A1
WO2016159645A1 PCT/KR2016/003236 KR2016003236W WO2016159645A1 WO 2016159645 A1 WO2016159645 A1 WO 2016159645A1 KR 2016003236 W KR2016003236 W KR 2016003236W WO 2016159645 A1 WO2016159645 A1 WO 2016159645A1
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Prior art keywords
polarizing plate
meth
polarizer
acrylate
barrier layer
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PCT/KR2016/003236
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French (fr)
Korean (ko)
Inventor
이도헌
이태현
한인천
Original Assignee
삼성에스디아이 주식회사
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Priority to CN201680018434.1A priority Critical patent/CN107407769B/en
Publication of WO2016159645A1 publication Critical patent/WO2016159645A1/en

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/14Protective coatings, e.g. hard coatings

Definitions

  • the present invention relates to a polarizing plate and an optical display device including the same.
  • the liquid crystal display device includes a liquid crystal panel and polarizing plates formed on both surfaces of the liquid crystal panel, respectively.
  • the polarizing plate includes a polarizer and a protective film formed on both surfaces of the polarizer, respectively.
  • a polarizing plate has been thinned by forming a protective film on one surface of the polarizer and a coating layer on the other surface of the polarizer.
  • Polarizers are vulnerable to moisture and more vulnerable to moisture at high temperatures. At high temperature and high humidity, the polarizer may be less durable due to external moisture penetration, and may be less cracked of the polarizer. Polarizers with high durability at high temperatures have been developed. However, high temperature / high humidity are harsher conditions than high temperature and polarizers are vulnerable to moisture. Therefore, even in a polarizing plate having high durability at high temperature, there is a limit in increasing durability even at high temperature / high humidity.
  • the problem to be solved by the present invention is to provide a polarizing plate with good durability at high temperature and high humidity.
  • Another object of the present invention is to provide a polarizing plate including a barrier layer that is excellent in adhesion to the polarizer and increases the crack resistance of the polarizer.
  • Another object of the present invention is to provide a polarizing plate having good water resistance and cutting property at high temperature and high humidity.
  • the polarizing plate of the present invention includes a polarizer, an adhesive layer formed on the upper surface of the polarizer, a protective layer formed on the upper surface of the adhesive layer and having a water transmittance of about 30 g / m 2 ⁇ 24hr or less, and a barrier layer formed on the lower surface of the polarizer.
  • the polarizing plate may have a polarization degree change rate of about 3% or less in Equation 1 below, and a water content change rate of about 2% or less in Equation 2 below:
  • Polarization degree change rate
  • Moisture content change rate
  • W 0 and W 500 are as defined in the following detailed description of the invention.
  • the optical display device of the present invention may include the polarizing plate.
  • the present invention provides a polarizing plate having good durability at high temperature and high humidity.
  • the present invention provides a polarizing plate including a barrier layer which is excellent in adhesion to the polarizer and increases the crack resistance of the polarizer.
  • the present invention provides a polarizing plate having good water resistance and cutting property at high temperature and high humidity.
  • FIG. 1 is a cross-sectional view of a polarizing plate according to an embodiment of the present invention.
  • FIG. 2 is a cross-sectional view of a polarizer according to another embodiment of the present invention.
  • FIG 3 is a cross-sectional view of a liquid crystal display according to an exemplary embodiment of the present invention.
  • “Moisture permeability” herein is a value measured at 40 ° C. and 90% relative humidity in accordance with KS A1013 for the protective layer.
  • modulus of barrier layer is a value measured for a barrier layer specimen (which may be storage modulus or elastic modulus).
  • the barrier layer specimen was coated with a barrier layer composition on a release film (eg, polyethylene terephthalate film) with a thickness of 50 ⁇ m and irradiated with UV under conditions of 400 mW / cm 2 and 1000 mJ / cm 2 with a metal halide lamp to remove the release film. It is manufactured by.
  • the barrier layer specimen may have a width x length x thickness (10 mm x 100 mm x 50 ⁇ m).
  • the modulus of the barrier layer is fixed to the DMA Q800 (TA Instrument Co., Ltd.), measured in the tension mode, temperature increase rate 5 °C / min, temperature range 0 °C to 100 °C, frequency 1 Hz, strain 5% in an analysis mode, 25 The value in ° C was made modulus.
  • modulus of an adhesive layer is a storage modulus.
  • the modulus of the pressure-sensitive adhesive layer is coated on a release film (for example, polyethylene terephthalate film) and cured for 48 hours at 35 ° C. and 45% relative humidity to prepare a pressure-sensitive adhesive film having a thickness of 25 ⁇ m.
  • a 0.8 mm thick specimen was prepared by overlapping a plurality of adhesive films, and the prepared specimen was subjected to a temperature sweep test (strain 5%, normal force 100 N) at 23 ° C. and 1 Hz using ARES (Advanced Rheometric Expansion System, TA instrument). Measured at
  • (meth) acryl refers to acrylic and / or methacryl.
  • unsubstituted or substituted means “substituted” means that at least one hydrogen atom of the functional group is a C1 to C10 alkyl group, a hydroxyl group, an amino group, a C6 to C10 aryl group, a halogen, a cyano group, a C3 to C10 cyclo It means substituted by an alkyl group or an arylalkyl group of C7 to C10.
  • FIG. 1 is a cross-sectional view of a polarizing plate according to an embodiment of the present invention.
  • a polarizer 100 may include a polarizer 110, a protective layer 120, a barrier layer 130, and an adhesive layer 140.
  • the polarizing plate 100 has a rate of change of the degree of polarization of Equation 1 below about 3%, specifically about 0% to about 3%, more specifically about 0% to about 1%, and more specifically about 0% to about 0.5% Can be within this range, the polarizer has high durability at high temperature and high humidity, and can be used in an optical display device:
  • P 0 is the initial polarization degree (unit:%) of the polarizing plate
  • P 500 is left for 60 hours at a constant temperature and humidity of 60 °C and 95% relative humidity, and left for 1 hour at 25 °C)
  • Polarization degree of the polarizer (unit:%)).
  • the polarizing plate 100 may be P 500 ⁇ P 0 in Equation 1, and P 500 and P 0 may each be about 90% or more, specifically, about 95.000% to about 99.990%.
  • the polarizing plate 100 may have a water content change rate of Equation 2 of about 10% or less, specifically about 0% to about 5%, more specifically about 0.1% to about 3%: in the above range, the high temperature of the polarizing plate Good durability at high humidity can be used for optical displays:
  • Moisture content change rate
  • Equation 2 W 0 is the initial moisture content (g) of the polarizing plate, W 500 is the moisture content of the polarizing plate after leaving the polarizing plate at a constant temperature and humidity of 60 °C and 95% relative humidity for 500 hours) g)).
  • the "moisture content” is a value calculated from the weight (A) before drying the polarizing plate and the weight (B) after drying the polarizing plate in an oven at 105 ° C for 2 hours, and calculated from
  • the moisture content is a value measured for a polarizing plate having a width x length (10 cm x 10 cm).
  • the polarizing plate 100 may have a thickness of about 250 ⁇ m or less, specifically about 200 ⁇ m or less, and more specifically about 150 ⁇ m or less.
  • the polarizer 100 may have a thickness of about 50 ⁇ m to about 115 ⁇ m. Within this range, it can be used for an optical display device.
  • the polarizing plate 100 may have a light transmittance of about 30% or more, specifically about 30% to about 50%, more specifically about 40% to about 49%, at a wavelength of 400 nm to 700 nm.
  • the polarizing plate 100 may have a polarization degree of about 90% or more, specifically about 95.0000% to about 99.9999%. In the light transmittance and polarization range, the optical display device may be used.
  • the polarizing plate 100 has a protective layer 120 formed on one surface of the polarizer 110, a barrier layer 130 formed on the other surface of the polarizer 110, and the barrier layer 130 is a barrier layer composition as described below. Can be formed. Accordingly, the polarizing plate 100 suppresses water vapor and / or moisture infiltration into the other surface of the polarizer 110 at high temperature and high humidity, so that the polarization degree change rate of Equation 1 is about 3% or less and the water content change rate of Equation 2 is about 10% or less. Can be obtained. In addition, the polarizing plate 100 may have high modulus of the barrier layer 130 to increase crack resistance of the polarizer under thermal shock, and may have good adhesion between the polarizer 110 and the barrier layer 130.
  • the polarizer 110 the protective layer 120, the barrier layer 130, the adhesive layer 140 and the manufacturing method thereof according to the present embodiment will be described in detail.
  • the polarizer 110 is formed between the barrier layer 130 and the adhesive layer 140, and may polarize external light incident on the polarizer 100.
  • the polarizer 110 may include a polarizer made of a polyvinyl alcohol-based resin film.
  • the polarizer may be a polyvinyl alcohol polarizer in which at least one of iodine and dichroic dye is adsorbed onto the polyvinyl alcohol resin film.
  • the polarizer may be a polyene-based polarizer prepared by dehydrating the polyvinyl alcohol-based resin film.
  • the polyvinyl alcohol-based resin film may have a saponification degree of about 85 mol% to about 100 mol%, specifically about 98 mol% to 100 mol%.
  • the polyvinyl alcohol-based resin film may have a degree of polymerization of about 1,000 to about 10,000, specifically about 1,500 to about 10,000.
  • the polyvinyl alcohol-based resin film may have a thickness of about 30 ⁇ m to about 200 ⁇ m.
  • Polarizer can be manufactured in the said saponification degree, the polymerization degree, and the thickness range.
  • the polyvinyl alcohol-based polarizer adsorbs at least one of iodine and dichroic dye on the polyvinyl alcohol-based resin film and has a final drawing ratio of about 2 to about 8 times, specifically about 3 to about 6 times MD (machine direction).
  • MD machine direction
  • the "final draw ratio” means the ratio of the length of the final polyvinyl alcohol polarizer to the initial length of the polyvinyl alcohol resin film.
  • color correction may be further performed by immersion in an aqueous solution of boric acid and an aqueous solution of potassium iodide.
  • the polyene polarizer may be prepared by adding an acid catalyst to the polyvinyl alcohol-based resin film and dehydrating and drying the same.
  • the acid catalyst may comprise an organic acid, an inorganic acid or mixtures thereof including aromatic sulfonic acids, such as toluenesulfonic acid, including para-toluenesulfonic acid and the like.
  • the polarizer 110 may have a thickness of about 5 ⁇ m to about 100 ⁇ m, specifically about 5 ⁇ m to about 50 ⁇ m. In the above range, it can be used for the polarizing plate, and in combination with the protective layer, the adhesive layer and the barrier layer can exhibit the rate of change of polarization degree of the formula 1, the rate of change of moisture content of the formula (2). As thinning of the polarizing plate is required, the polarizer 110 may have a thickness of about 5 ⁇ m, about 6 ⁇ m, about 7 ⁇ m, about 8 ⁇ m, about 9 ⁇ m, about 10 ⁇ m, about 11 ⁇ m, or about 12 ⁇ m. It can also be made thin.
  • the protective layer 120 is formed on one surface of the polarizer 110 to protect the polarizer 110, and may be formed on one surface of the polarizer 110 by the adhesive layer 140.
  • the protective layer 120 has a water permeability of about 30 g / m 2 ⁇ 24hr or less, specifically about 1g / m 2 ⁇ 24hr to about 25g / m 2 ⁇ 24hr, more specifically about 5g / m 2 ⁇ 24hr to about 15g / m 2 may be 24hr.
  • the protective layer 120 has an in-plane retardation (Re) of the following Formula 3 at a wavelength of 550 nm of about 5,000 nm or more, about 10,000 nm or more, specifically about 5,000 nm to about 15,000 nm, more specifically about 6,000 nm to about 12,000 nm Can be. Within this range, it is possible to prevent rainbow spots from occurring when using a polarizer:
  • nx and ny are refractive indices in the x- and y-axis directions of the protective layer at a wavelength of 550 nm, respectively, and d is the thickness (unit: nm) of the protective layer.
  • the protective layer 120 may have a biaxial crystal degree (NZ) of Equation 4 below about 1.8, specifically about 1.0 to about 1.8 at a wavelength of 550 nm: In the above range, there may be a rainbow stain removal effect due to birefringence. :
  • NZ (nx-nz) / (nx-ny)
  • nx, ny, and nz are refractive indexes in the x-axis, y-axis, and z-axis directions of the protective layer, respectively, at a wavelength of 550 nm.
  • the protective layer 120 may have a thickness direction retardation (Rth) of Equation 5 below about 15,000 nm, specifically about 6,000 nm to about 12,000 nm at a wavelength of 550 nm. There may be.
  • nx, ny, and nz are refractive indexes in the x-axis, y-axis, and z-axis directions of the protective layer at a wavelength of 550 nm, respectively, and d is the thickness of the protective layer (unit: nm).
  • the protective layer 120 may have a wavelength of 550 nm, and any one of the refractive index nx in the x-axis direction and the refractive index ny in the y-axis direction may be about 1.65 or more. If both nx and ny are less than 1.65, or if both nx and ny are 1.65 or more, rainbow spots may occur due to birefringence due to a change in retardation value depending on incident angle and wavelength when used as a protective layer. In one embodiment, nx may be about 1.65 or greater, specifically about 1.67 to about 1.75, and ny may be about 1.45 to about 1.55.
  • ny may be about 1.65 or greater, specifically about 1.67 to about 1.72, more specifically about 1.69 to about 1.72, and nx may be about 1.45 to about 1.55.
  • may be about 0.1 to about 0.2, specifically about 0.12 to about 0.18.
  • the viewing angle can be further improved in the above range, and rainbow spots can be prevented from occurring.
  • 'x axis' is the slow axis of the protective layer
  • 'y axis' is the fast axis of the protective layer
  • z axis means the thickness of the protective layer
  • the x axis, y axis, and z axis is perpendicular to each other.
  • the protective layer 120 may have a thickness of about 5 ⁇ m to about 200 ⁇ m, specifically about 10 ⁇ m to about 150 ⁇ m, and more specifically about 50 ⁇ m to about 100 ⁇ m. In the above range, it can be used for a polarizing plate and can suppress the curvature of a polarizing plate with a barrier layer.
  • the protective layer 120 may include an optically transparent film.
  • the protective layer 120 may include an optically transparent film formed of a polyester resin.
  • the polyester resin may include one or more from polyethylene terephthalate, polyethylene naphthalate, polybutylene terephthalate, polybutylene naphthalate and the like, but is not limited thereto.
  • the protective layer 120 is formed of one polyester resin, and may be a one layer film. Even if the protective layer 120 is a single layer film, by having the above-described moisture permeability, durability of the polarizer at high temperature and high humidity may be increased.
  • the protective layer 120 is a transverse direction (TD) uniaxially stretched film as described below, and the polarizer 110 is an MD uniaxially stretched film as described above.
  • the TD of the protective layer 120 and the MD of the polarizer 110 may be substantially orthogonal to each other. As a result, the warpage of the polarizing plate 100 can be prevented.
  • substantially orthogonal may include not only the case where the TD of the protective layer and the MD of the polarizer are orthogonal to 90 degrees, but also when there is a slight error at 90 degrees.
  • the protective layer 120 melt-extrudes a composition containing a polyester resin for a protective layer to produce a melt-extruded resin film, and stretches the melt-extruded resin film by TD only from about 2 times to about 10 times, and has a temperature in a predetermined range. It can be prepared by the step of heat-treatment and tension-relaxation by lowering the degree of stretching at TD.
  • the composition including the protective layer polyester resin may further include a conventional additive in addition to the polyester resin for the protective film.
  • the additive may include a UV absorber, a leveling agent, an antistatic agent, and the like.
  • Ultraviolet absorbers can include conventional ultraviolet absorbers that absorb light having a wavelength of about 200 nm to about 400 nm.
  • the ultraviolet absorber may include one or more of phenol, benzotriazole, salicysilane, triazine, and oxamide.
  • the phenolic UV absorber is highly compatible with the polyester resin and thus mixed well with the polyester resin to suppress elution in the polyester film and to suppress the generation of holes in the film or the surface, thereby improving appearance.
  • the melt extruded resin film is stretched about 2 to about 10 times, specifically about 3 to about 8 times, only by TD. In the draw ratio, the protective film may not generate a rainbow stain. In this case, the melt-extruded resin film may be stretched from about 1 to about 1.1 with MD. "MD stretching 1 to 1.1" means that there is no further stretching except for mechanical stretching by moving the film to the MD by a roller or the like in the TD stretching process of the melt-extruded resin film. Stretching may include one or more of dry stretching and wet stretching.
  • the stretching temperature is about (Tg-20) ° C to about (Tg + 20) ° C, specifically about 70 ° C to about 150 ° C, more specifically about 80 ° C to about 130, relative to the glass transition temperature (Tg) of the polyester resin. °C, even more specifically about 90 °C to about 120 °C. In the stretching ratio and the temperature range, the extruded resin may be uniformly stretched.
  • TD stretching by heat treatment and tension-relaxation is to stretch the resin film only by TD, but crystallize and stabilize the film by heat treatment.
  • the heat treatment is a treatment for about 1 second to about 2 hours at a temperature of at least Tg of the polyester resin, specifically from about 100 ° C to about 300 ° C.
  • the TD draw ratio may be about 0 to about 3 times, specifically about 0.1 to about 2 times, more specifically about 0.1 to about 1 times. In the temperature and draw ratio range, the retardation value of the protective film can be maintained and the crystallization and stabilization of the film can be.
  • the melt-extruded resin film may further form at least one of at least one of a functional coating layer and a primer layer before TD stretching.
  • the protective layer 120 may provide an additional function to the polarizer by further including a functional coating layer on one surface of the protective layer 120, for example, an upper surface of the protective layer 120.
  • the functional coating layer may be at least one of a hard coating layer, an antireflection layer, an anti-fingerprint layer, an antistatic layer, a low reflection layer, and the like, but is not limited thereto.
  • the functional coating layer may have a thickness of about 1 ⁇ m to about 100 ⁇ m, specifically about 1 ⁇ m to about 50 ⁇ m, more specifically about 1 ⁇ m to about 20 ⁇ m. In the above range can provide an additional function to the polarizing plate without affecting the protective film, it can be used in the polarizing plate.
  • the protective layer 120 further includes a primer layer on the other surface of the protective layer 120, for example, a lower surface of the protective layer 120, so that the adhesive layer forms a polarizer and a protective layer.
  • the primer layer can be a hydrophilic surface modification layer.
  • the primer layer may be formed by coating with a composition comprising a resin for forming a primer layer having a hydrophilic group and a hydrophobic group.
  • the resin for forming the primer layer may include at least one of polyester resin and polyvinylacetate resin.
  • the primer layer may have a thickness of about 1 nm to about 100 nm, specifically about 1 nm to about 50 nm, more specifically about 1 nm to about 20 nm. It is possible to increase the adhesion to the polarizer in the above range and to increase the total light transmittance.
  • the barrier layer 130 is formed on the other side of the polarizer 110 to protect the polarizer 110 from the opposite side of the protective layer 120 with respect to the polarizer 110 and external moisture penetrates into the polarizer 110. By blocking the thing, durability at high temperature and high humidity of the polarizing plate 100 can be improved.
  • the barrier layer 130 may be formed directly on the polarizer 110 to be directly formed on the polarizer 110 without the adhesive layer 140, thereby realizing a thinning effect of the polarizing plate 100.
  • the 'directly formed' means that no layer including an adhesive layer, an adhesive layer, or the like is interposed between the polarizer 110 and the barrier layer 130.
  • the barrier layer 130 may have high modulus to increase crack resistance of the polarizer 100. Specifically, the barrier layer 130 may have a modulus of about 500 MPa to about 3,000 MPa, more specifically about 1,000 MPa to about 2,500 MPa, and more specifically about 1,500 MPa to about 2,500 MPa. In the said range, the crack resistance of a polarizing plate can be improved and the curvature of a polarizing plate can be suppressed.
  • the barrier layer 130 may be formed on the other surface of the polarizer 110 relative to the entirety of the protective layer 120 and the adhesive layer 140 to suppress warpage of the polarizer 100.
  • the thickness ratio of the total thickness of the protective layer and the adhesive layer to the thickness of the barrier layer is about 5: 1 to about 100: 1, specifically about 10: 1 to about 50: 1, more specifically about 10: 1 to about 30: 1, more specifically about 10: 1 to 20: 1.
  • the warpage of the polarizing plate can be suppressed in the above range.
  • the barrier layer 130 has a high barrier layer modulus and can sufficiently suppress warpage of the polarizing plate even in the above-described thickness ratio range.
  • the barrier layer 130 may have a thickness of about 20 ⁇ m or less, specifically about 1 ⁇ m to about 15 ⁇ m, and more specifically about 2 ⁇ m to about 12 ⁇ m. In the above range, it can be used for the polarizing plate, having a proper thickness ratio with respect to the protective layer and the adhesive layer can suppress the warpage of the polarizing plate, it is possible to increase the barrier properties to prevent cracking of the polarizer.
  • the barrier layer 130 is provided on one surface of the polarizer, and the other surface of the barrier layer is directly adhered to the liquid crystal display panel by the adhesive layer described below, thereby fixing the polarizing plate 100 to the liquid crystal display panel.
  • the barrier layer 130 may be formed of a barrier layer composition.
  • the barrier layer composition is a curing composition, specifically a photocuring composition, and may be cured with an active energy ray including ultraviolet rays, electron beams, and the like.
  • an active energy ray including ultraviolet rays, electron beams, and the like.
  • the barrier layer composition may include a curable component and an initiator.
  • curable component means a component that can be cured by an active energy ray in the barrier layer composition.
  • the curable component may be included in one or two or more compositions for the barrier layer.
  • the barrier layer composition may include a (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or more as a curable component and a compound represented by the following Chemical Formula 1, and may include an initiator:
  • R 1 and R 2 are each independently an unsubstituted or substituted C1 to C20 alkyl group, R 3 is hydrogen or a vinyl group).
  • the (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or more can increase the mechanical strength and modulus of the barrier layer to increase durability and moisture resistance at high temperature and high humidity of the polarizing plate.
  • the (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or more can increase the mechanical strength and modulus of the barrier layer to increase the crack resistance of the polarizer under the thermal shock of the polarizing plate.
  • the (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or more may be cured by radicals by active energy rays.
  • the (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or more has good adhesion to the polarizer and thus can bond the polarizer and the barrier layer without an adhesive layer.
  • the (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or higher specifically includes a glass transition temperature of about 60 ° C. or higher, more specifically about 80 ° C. or higher, for example, about 60 ° C. to about 200 ° C.
  • the (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or more may include one or more of monofunctional (meth) acrylate and bifunctional (meth) acrylate. These may be included in the barrier layer composition alone or in mixture of two or more thereof.
  • the monofunctional (meth) acrylate may be included in the barrier layer composition alone or in mixture of two or more kinds.
  • the bifunctional (meth) acrylate may be included in the barrier layer composition alone or in mixture of two or more thereof.
  • the (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or more is dimethylol tricyclodecane di (meth) acrylate, tris (2-hydroxyethyl) isocyanurate di (meth) acrylate , 9,9-bis [4- (2- (meth) acryloyloxyethoxy) phenyl] fluorene, hydroxypivalaldehyde modified trimethylolpropane di (meth) acrylate, hexanediol di ( Meth) acrylate, nonanediol di (meth) acrylate, neopentylglycolpropoxylate di (meth) acrylate, neopentylglycol di (meth) acrylate, tri (propylene glycol) di (meth) acrylate and di
  • Tg glass transition temperature
  • poly (alkylene glycol) di (meth) acrylates including propylene
  • the (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or more has an isocyanurate group, including tris (2-hydroxyethyl) isocyanurate di (meth) acrylate ( By including meth) acrylate, the durability at high temperature and high humidity of a polarizing plate can be improved further.
  • the (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or more may further increase durability at high temperature and high humidity of the polarizing plate by including poly (alkylene glycol) di (meth) acrylate. .
  • the (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or more is about 20 wt% to about 95 wt%, specifically about 20 wt% to about 90 wt% of the total sum of the curable components of the composition for a solids-based barrier layer. And, more specifically, about 60% to about 95% by weight, about 60% to about 80% by weight.
  • Tg glass transition temperature
  • the glass transition temperature of the barrier layer composition and the modulus of the barrier layer may be increased to increase durability at high temperature and high humidity of the polarizing plate, and may improve adhesion to the polarizer.
  • the compound of formula 1 is excellent in water resistance and water repellency. Accordingly, the compound of Formula 1 prevents the penetration of water vapor and / or water of the barrier layer with (meth) acrylate having a glass transition temperature of about 50 ° C. or higher to increase water resistance and moisture resistance at high temperature and / or high humidity of the polarizing plate, and And / or it is possible to prevent the discoloration of the polarizer by water to lower the rate of change of polarization degree of the polarizing plate.
  • the vinyl ester of the formula (compound in which R 3 is a vinyl group) is not deteriorated by the active energy ray, so that discoloration of the polarizing plate may be suppressed.
  • the compound of formula 1 may be included alone or in combination of two or more.
  • R 1 and R 2 may be each independently a methyl group, ethyl group, propyl group, butyl group, pentyl group, hexyl group, heptyl group or octyl group.
  • R 1 and R 2 may be an alkyl group in which the total carbon number of R 1 and R 2 is about 6 to about 8, specifically about 6, about 7, or about 8.
  • R 3 may be a vinyl group, and the compound of Formula 1 may be a vinyl ester. At this time, the polarization degree content rate and the moisture content change rate of the polarizing plate may be lowered.
  • the compound of Formula 1 may include one or more of commercially available products VeoVa-9, VeoVa-10, VeoVa-11 (or more, Momentive, Inc.), versatic acid (Hexicon, Ltd.).
  • VeoVa-10 has excellent adhesiveness, water resistance, and water repellency, and does not cause deterioration by UV, and thus has strong characteristics against discoloration.
  • about 5 wt% to about 80 wt%, specifically about 5 wt% to about 70 wt%, more specifically about 5 wt% to about 40 wt% of the total sum of the curable components of the composition for barrier solids based on the compound of formula 1 For example, about 10% to about 40% by weight. Within this range, the water resistance of the polarizing plate may be improved, and the glass transition temperature of the barrier layer may not be lowered, and thus the crack resistance of the polarizer may be excellent.
  • the initiator can cure the curable component.
  • the initiator may comprise one or more of a photoradical initiator, a photocationic initiator.
  • the initiator may be used alone or in combination of two or more thereof.
  • the photoradical initiator may be one known to those skilled in the art.
  • the optical radical initiator may use at least one of thioxanthone, phosphorus, triazine, acetophenone, benzophenone, benzoin and oxime.
  • photoradical initiators are phosphorus based, for example diphenyl (2,4,6-trimethylbenzoyl) phosphine oxide, bis (2,6-dimethoxybenzoyl) (2,4,4-trimethylpentyl) phosphine oxide Etc. can be used.
  • Photocationic initiators can be used those commonly known to those skilled in the art.
  • the photocationic initiator may use an onium salt containing a cation and an anion.
  • the cation is diphenyl iodonium, 4-methoxydiphenyl iodonium, bis (4-methylphenyl) iodonium, bis (4-tert-butylphenyl) iodonium, bis (dodecylphenyl) iodonium, (4 Triarylsulfonium, such as diaryl iodonium, such as -methylphenyl) [(4- (2-methylpropyl) phenyl) iodonium, triphenylsulfonium, diphenyl-4-thiophenoxyphenylsulfonium, and bis [ 4- (diphenylsulfonio) phenyl] sulfide etc.
  • the anion is phosphate (PF 6 -) hexafluoropropane, borates (BF 4 -) tetrafluoroborate, antimonate hexafluorophosphate (SbF 6 -), are Senate hexafluorophosphate (AsF 6 -), hexamethylene Chloro antimonate (SbCl 6 ⁇ ) and the like.
  • the initiator may be included in an amount of about 0.1 part by weight to about 10 parts by weight, specifically about 1 part by weight to about 6 parts by weight, based on 100 parts by weight of the total amount of the curable component in the composition for the solid content barrier layer.
  • the curable component can be sufficiently cured, and the residual amount of initiator can remain to prevent the transparency of the barrier layer from decreasing.
  • the barrier layer composition comprises about 20% to about 95% by weight of (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or more, and about 5% to about 80% of the compound of Formula 1 And about 0.1 part to about 10 parts by weight of initiator based on 100 parts by weight of the total amount of the curable component, including the curable component.
  • Tg glass transition temperature
  • the barrier layer composition may further include a trifunctional or higher polyfunctional (meth) acrylate as the curable component.
  • the trifunctional or higher polyfunctional (meth) acrylate can improve the crosslinking density of the barrier layer to increase the cohesive energy of the barrier layer and increase the reliability.
  • Trifunctional or higher polyfunctional (meth) acrylates can be cured in response to radicals initiated by light energy.
  • the tri- or multi-functional (meth) acrylate may be a tri- or 6-functional poly-functional (meth) acrylate, more specifically, a tri-, tetra-, 5- or 6-functional (meth) acrylate. Can be.
  • trifunctional or higher polyfunctional (meth) acrylates are unsubstituted, glycerin tri (meth) acrylate, trimethylolpropane tri (meth) acrylate, ditrimethylolpropane tri (meth) acrylate, ditrimethylol Propane tetra (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, Polyfunctional (meth) acrylates of unsubstituted trifunctional or higher aliphatic polyols such as dipentaerythritol hexa (meth) acrylate.
  • the trifunctional or higher trifunctional (meth) acrylates include polyfunctional (meth) acrylates of halogen-substituted aliphatic polyols, tri (meth) acrylates of alkylene oxide adducts of glycerin, and trialkylol adducts of alkylene oxide adducts of trimethylolpropane.
  • the trifunctional or higher polyfunctional (meth) acrylate may be included in the barrier layer composition alone or in mixture of two or more kinds.
  • the trifunctional or higher polyfunctional (meth) acrylate is about 10% by weight or less, specifically about 0.1% by weight to about 10% by weight, more specifically about 1% by weight to about 10% by weight, based on the total amount of the curable components of the composition for the solid content barrier layer. 10 weight percent, for example, about 1 weight percent, 2 weight percent, 3 weight percent, 4 weight percent, 5 weight percent, 6 weight percent, 7 weight percent, 8 weight percent, 9 weight percent, or 10 weight percent have.
  • the barrier layer may have high reliability, no curing shrinkage of the barrier layer composition may occur, and adhesiveness may not decrease, and the cutting property of the polarizing plate may be good.
  • the trifunctional or higher polyfunctional (meth) acrylate is a radically polymerizable compound like the (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or higher, the content ratio is important for enhancing the effect of the barrier layer and the polarizing plate.
  • the trifunctional or higher polyfunctional (meth) acrylate is about 20% by weight or less of the sum of the (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C or higher and the trifunctional or higher polyfunctional (meth) acrylate, specifically about 5 Weight percent to about 20 weight percent. In the above range, there is little hardening shrinkage so that the decrease in adhesion may not occur and poor cutting properties may not occur.
  • the composition for the barrier layer is about 20% to about 90% by weight (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or more, and about 5% to about 70% by weight of the compound of Formula 1 %, And from about 0.1 part to about 10 parts by weight of the curable component comprising about 0.1% to about 10% by weight of a trifunctional or higher polyfunctional (meth) acrylate, based on 100 parts by weight of the total amount of the curable component. Can be.
  • the barrier layer composition may further include a solvent-free composition containing no solvent, or a solvent in order to facilitate coating, coating, or processability.
  • Solvents may include, but are not limited to, methyl ethyl ketone, methyl isobutyl ketone, propylene glycol monomethyl ether acetate, and the like.
  • the barrier layer composition may further include an additive.
  • the additive may provide additional functionality to the barrier layer.
  • the additive may include one or more of a UV absorber, a reaction inhibitor, an adhesion enhancer, a thixotropic imparting agent, a conductivity imparting agent, a color regulator, a stabilizer, an antistatic agent, an antioxidant, a leveling agent, and the like, but is not limited thereto. It doesn't work.
  • the barrier layer composition may have a viscosity of about 5 cPs to about 200 cPs, specifically about 10 cPs to about 150 cPs at 25 ° C.
  • the coating property of the barrier layer may be good within the above range, so that the barrier layer may be easily formed.
  • the adhesive layer 140 may be formed between the polarizer 110 and the protective layer 120 to bond the polarizer 110 and the protective layer 120.
  • the adhesive layer 140 may have a thickness of about 5 ⁇ m or less, specifically about 1 ⁇ m to about 4 ⁇ m. In the above range, it can be used for the polarizing plate.
  • the adhesive layer 140 is formed of an active energy ray-curable adhesive composition, the adhesive layer 140 may increase durability at high temperature and high humidity of the polarizing plate together with the protective layer, and may have a crack resistance effect.
  • the active energy ray-curable adhesive composition may include an epoxy compound, a (meth) acrylic compound, and an initiator.
  • the epoxy compound may include an alicyclic epoxy compound, an aromatic epoxy compound, an aliphatic epoxy compound, a hydrogenated epoxy compound, or a mixture thereof.
  • the epoxy compound may include a non- (meth) acrylate compound without a (meth) acrylate group.
  • the alicyclic epoxy compound may be a compound having one or more epoxy groups in the alicyclic ring.
  • the alicyclic epoxy compound may be an alicyclic diepoxy carboxylate.
  • Aromatic epoxy compounds include bisphenol A, F, and phenol noblock, cresol noblock, bisphenol A-noblock, dichloropentadiene noblock, glycidyl ether of triphenolmethane, triglycidyl paraaminophenol, tetraglycidyl methylene di Aniline and the like.
  • aliphatic epoxy compound examples include 1,4-butanediol diglycidyl ether, 1,6-hexanediol diglycidyl ether, neopentyl glycol diglycidyl ether, trimethylol propane triglycidyl ether, and polyethylene glycol.
  • the hydrogenated epoxy compound means a resin obtained by selectively hydrogenating an aromatic epoxy resin under pressure in the presence of a catalyst.
  • aromatic epoxy resins include bisphenol type epoxy resins such as diglycidyl ether of bisphenol A, diglycidyl ether of bisphenol F, and diglycidyl ether of bisphenol S; Novolac type epoxy resins such as phenol novolac epoxy resins, cresol novolac epoxy resins, hydroxybenzaldehyde phenol novolac epoxy resins; And polyfunctional epoxy resins such as glycidyl ether of tetrahydroxyphenylmethane, glycidyl ether of tetrahydroxybenzophenone, and epoxidized polyvinyl phenol.
  • the mother nucleus hydrogenated products of these aromatic epoxy resins become a hydrogenated epoxy resin, it is preferable to use the glycidyl ether of the hydrogenated bisphenol A among these.
  • the (meth) acrylic compound may include at least one of a monofunctional (meth) acrylate having one (meth) acrylate group and a bifunctional (meth) acrylate having two (meth) acrylate groups. By containing one or more hydroxyl groups, the (meth) acrylic compound can enhance the adhesion to the polarizer.
  • the (meth) acrylic compound is 2-hydroxyethyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) Acrylate, 6-hydroxyhexyl (meth) acrylate, 1,4-cyclohexanedimethanol mono (meth) acrylate, 1-chloro-2-hydroxypropyl (meth) acrylate, diethylene glycol mono (meth ) Acrylate, 1,6-hexanediol mono (meth) acrylate, 2-hydroxy-3-phenyloxypropyl (meth) acrylate, 4-hydroxycyclopentyl (meth) acrylate, 2-hydroxy- One or more of 3-phenyloxybutyl (meth) acrylate, 4-hydroxycyclohexyl (meth) acrylate.
  • the epoxy compound may be included in an amount of about 50 parts by weight to about 90 parts by weight and the (meth) acrylic compound may be included in an amount of about 10 parts by weight to about 50 parts by weight based on 100 parts by weight of the epoxy compound and the (meth) acrylic compound.
  • the adhesion to the polarizer may be good.
  • the initiator can cure the epoxy compound and the (meth) acrylic compound.
  • the initiator may comprise one or more of a photocationic initiator, a photoradical initiator.
  • the initiator may be used alone or in combination of two or more thereof. Details of the photocationic initiator and the photoradical initiator are as described above.
  • the initiator may be included in an amount of about 0.1 part by weight to about 10 parts by weight, specifically about 1 part by weight to about 6 parts by weight, based on 100 parts by weight of the total amount of the epoxy-based compound and the (meth) acrylic compound.
  • the epoxy compound and the (meth) acrylic compound can be sufficiently cured, and it is possible to prevent the transparency of the adhesive layer from falling off with a residual amount of initiator.
  • the composition for the adhesive layer is applied to one surface of the protective layer, laminated with one surface of the polarizer, the composition for the barrier layer is applied to the other surface of the polarizer, and the composition for the adhesive layer and the barrier layer composition are cured. It can be prepared by the step of.
  • the composition for the adhesive layer and the composition for the barrier layer can each be applied by a conventional coating method. Specifically, it may be applied by die coating, gravure coating and the like. Curing may comprise irradiation of about 100mW / cm 2 to about 2,000mW / cm 2, from about 100mJ / cm 2 to about 2,000mJ / cm 2 from the UV to the active energy ray-specifically.
  • the polarizing plate may be prepared at about 22 ° C. to about 25 ° C., and about 20% to about 60% relative humidity.
  • FIG. 2 is a cross-sectional view of a polarizer according to another embodiment of the present invention.
  • the polarizer 200 may include a polarizer 110, a protective layer 120, a barrier layer 130, an adhesive layer 140, and an adhesive layer 150. have.
  • the adhesive layer 150 is formed on the lower surface of the barrier layer 130, thereby adhering the polarizing plate to the panel for an optical display device such as a liquid crystal panel. Except that the adhesive layer is further formed is substantially the same as the polarizing plate according to an embodiment of the present invention. Therefore, below, only an adhesion layer is demonstrated.
  • the adhesive layer 150 may be formed on the bottom surface of the barrier layer to adhere the polarizer to the panel.
  • the adhesive layer 150 may have a modulus of about 0.5 MPa or less, specifically about 0.001 MPa to about 0.5 MPa, about 0.01 MPa to about 0.1 MPa. In the above range, when the protective layer, the adhesive layer, the polarizer and the barrier layer are laminated, the warpage is minimized and the crack resistance may be excellent by alleviating the stress that the polarizer may have.
  • the polarizing plate 200 may have a warpage of about 3 mm or less, specifically about 0 mm to about 2.5 mm. In the above range, it can be used as a polarizing plate.
  • the adhesive layer 150 may have a thickness of about 5 ⁇ m to about 40 ⁇ m, specifically about 10 ⁇ m to about 30 ⁇ m. In the above range, it can be used for the polarizing plate.
  • the adhesive layer 150 may be formed of a composition for a pressure-sensitive adhesive layer containing a (meth) acrylic copolymer and a crosslinking agent.
  • a composition for adhesion layers is demonstrated.
  • the composition for pressure-sensitive adhesive layers may include a (meth) acrylic copolymer and a crosslinking agent of a monomer mixture containing a (meth) acrylic monomer having an alkyl group and a (meth) acrylic monomer having a hydroxyl group.
  • the (meth) acrylic monomer having an alkyl group may include an (meth) acrylic acid ester having an unsubstituted C1 to C20 alkyl group.
  • the (meth) acrylic monomer having an alkyl group is ethyl (meth) acrylate, propyl (meth) acrylate, N-butyl (meth) acrylate, pentyl (meth) acrylate, 2-ethylhexyl (meth) acryl It may include one or more of the rates. These may be included alone or in combination of two or more.
  • the (meth) acrylic monomer having a hydroxyl group may include a (meth) acrylic acid ester having an alkyl group of C1 to C20 having one or more hydroxyl groups.
  • the (meth) acrylic monomer having a hydroxyl group may include at least one of 2-hydroxyethyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, and 4-hydroxybutyl (meth) acrylate. Can be. These may be included alone or in combination of two or more.
  • the monomer mixture may include about 90 parts by weight to about 99 parts by weight of a (meth) acrylic monomer having an alkyl group based on solids, and about 1 part by weight to about 10 parts by weight of a (meth) acrylic monomer having a hydroxyl group. In the above range, the adhesion to the barrier layer and the liquid crystal glass may be high.
  • the (meth) acrylic copolymer may be prepared by a conventional method. Specifically, it can be prepared by adding an initiator to the monomer mixture and reacting at about 50 ° C to about 100 ° C.
  • the initiator may use 2,2'-azobisisobutyronitrile (AIBN) and the like, but is not limited thereto.
  • AIBN 2,2'-azobisisobutyronitrile
  • the initiator may be included in about 0.01 part by weight to about 1 part by weight based on 100 parts by weight of the monomer mixture. In the above range, the production yield of the (meth) acrylic copolymer can be increased.
  • a crosslinking agent hardens a (meth) acrylic-type copolymer, and can contain a conventional isocyanate crosslinking agent.
  • the crosslinking agent may include one or more of hexamethylene diisocyanate, tolylene diisocyanate, xylene diisocyanate, isophorone diisocyanate, naphthalene diisocyanate, trimethylolpropane modified tolylene diisocyanate adduct.
  • the crosslinking agent may be included in about 0.1 part by weight to about 1 part by weight based on 100 parts by weight of the (meth) acrylic copolymer. In the above range, the pressure-sensitive adhesive composition can be well crosslinked to implement the adhesive effect.
  • the pressure-sensitive adhesive composition may further include one or more of a silane coupling agent and a crosslinking catalyst.
  • the silane coupling agent may increase the adhesive force of the pressure-sensitive adhesive layer made of the pressure-sensitive adhesive composition.
  • epoxy group-containing silane coupling agents such as glycidoxypropyltrimethoxysilane and glycidoxypropylmethyldimethoxysilane can be used.
  • the silane coupling agent may be included in an amount of about 0.1 part by weight to about 5 parts by weight based on 100 parts by weight of the (meth) acrylic copolymer. In the above range, there may be an adhesive improvement effect.
  • the crosslinking catalyst can increase the degree of crosslinking of the pressure-sensitive adhesive layer made of the pressure-sensitive adhesive composition.
  • the crosslinking catalyst may comprise one or more of metals, or metal containing compounds.
  • the crosslinking catalyst may include one or more of tin-containing compounds, zinc-containing compounds, titanium compounds, bismuth compounds. More specifically, the crosslinking catalyst may comprise one or more of dibutyltindilaurate, dimaleatetin.
  • the crosslinking catalyst may be included in an amount of about 0.01 parts by weight to about 1.5 parts by weight based on 100 parts by weight of the (meth) acrylic copolymer. In the above range, the degree of crosslinking of the pressure-sensitive adhesive composition can be increased and moisture penetration can be suppressed.
  • An optical display device may include a polarizing plate according to embodiments of the present invention.
  • the optical display device may be a liquid crystal display device, but is not limited thereto.
  • FIG. 3 is a cross-sectional view of a liquid crystal display according to an exemplary embodiment of the present invention.
  • the liquid crystal display device 300 includes a liquid crystal panel 310, a first polarizing plate 320 formed on one surface of the liquid crystal panel 310, and another surface of the liquid crystal panel 310.
  • a second polarizing plate 330 formed in the, and the backlight unit 340 is located on the lower surface of the second polarizing plate 330, the first polarizing plate 320 may include a polarizing plate according to embodiments of the present invention have.
  • the liquid crystal panel 310 may be formed between the first polarizing plate 320 and the second polarizing plate 330 to transmit light incident from the second polarizing plate to the first polarizing plate 320.
  • the liquid crystal panel 310 includes a liquid crystal layer, and the liquid crystal layer includes an in plane switching (IPS) mode, a twist nematic (TN) mode, a vertical alignment (VA) mode, a patterned vertical alignment (PVA) mode, and an S-PVA (super) -patterned vertical alignment mode can be adopted.
  • IPS in plane switching
  • TN twist nematic
  • VA vertical alignment
  • PVA patterned vertical alignment
  • S-PVA super-patterned vertical alignment mode
  • the second polarizing plate 330 may include a conventional polarizing plate including a polarizer and a protective film formed on at least one surface of the polarizer.
  • the polarizer polarizes light incident from the backlight unit 340 and may include a conventional polarizer known to those skilled in the art.
  • the protective film is an optically transparent film, a cellulose resin, a polyacetal resin, including a polyester resin containing a polyethylene terephthalate resin, a polyethylene naphthalate resin and the like, a cycloolefin polymer (COP) resin, a triacetyl cellulose resin, and the like.
  • COP cycloolefin polymer
  • Non-cyclic polyolefin resins acrylonitrile-butadiene-styrene copolymer resins, including acrylic resins, polycarbonate resins, styrene resins, vinyl resins, polyphenylene ether resins, polyethylene, polypropylene, and the like
  • the film may include at least one of polyacrylate resin, polyaryl sulfone resin, polyether sulfone resin, polyphenylene sulfide resin, fluorine resin, and (meth) acrylic resin.
  • the backlight unit 340 may include a light guide plate, a light source, a reflective sheet, a diffusion sheet, and the like.
  • FIG. 3 illustrates a case in which the first polarizing plate 320 is a polarizing plate according to embodiments of the present invention.
  • the case where the second polarizing plate 330 is a polarizing plate according to embodiments of the present invention and the first polarizing plate 310 is the above-described conventional polarizing plate may also be included in the scope of the present invention.
  • a case in which both the first polarizing plate 320 and the second polarizing plate 330 are polarizing plates according to embodiments of the present invention may also be included in the scope of the present invention.
  • Tris (2-hydroxyethyl) isocyanurate diacrylate (Tg: 131 degreeC, M-2370, Miwon Corporation)
  • VeoVa-10 (Tg: -3 ° C, Momentive)
  • Protective layer polyethylene terephthalate film, water transmittance: 10g / m 2 ⁇ 24hr, Re: 10,200nm, Rth: 12,000nm, thickness: 80 ⁇ m at wavelength 550nm, Toyobo
  • the moisture permeability of the protective layer is measured at 40 ° C and 90% relative humidity in accordance with KS A1013.
  • a polyvinyl alcohol film (saponification degree: 99.5 mol%, polymerization degree: 2000, thickness: 80 mu m) was immersed in 0.3% iodine aqueous solution for dyeing.
  • the film was uniaxially stretched at a draw ratio of 5.0.
  • the stretched polyvinyl alcohol-based film was immersed in 3% aqueous boric acid solution and 2% aqueous potassium iodide solution to color correction. It dried at 50 degreeC for 4 minutes, and manufactured the polarizer (thickness: 23 micrometers).
  • Polarizing plate was prepared at 22 °C to 25 °C, relative humidity 20% to 60%.
  • the composition for the adhesive layer was applied to one surface of the protective layer and laminated with one surface of the polarizer.
  • the barrier layer composition was coated on the other side of the polarizer and irradiated with ultraviolet light at 400 mW / cm 2 and 1000 mJ / cm 2 with a metal halide lamp to provide a barrier layer (thickness: 5 ⁇ m), a polarizer (thickness: 23 ⁇ m), and an adhesive layer (thickness). : 3 micrometers) and the polarizing plate in which the protective layer (thickness: 80 micrometers) were formed one by one were manufactured.
  • Example 1 the polarizing plate was manufactured by the same method except the composition for barrier layers using the curable component which mixed following Table 1 (unit: weight part) as a curable component of the composition for barrier layers.
  • the weight average molecular weight (polystyrene conversion value) of the prepared acrylic copolymer was 1600000 g / mol. 100 parts by weight of the prepared acrylic copolymer, 0.125 parts by weight of adduct (L-45 Soken) of trimethylolpropane-modified tolylene diisocyanate as a curing agent, 0.125 parts by weight of dibutyltin dilaurate (Sokken, accelerator S), and gly 0.3 parts by weight of cydoxypropyl trimethoxysilane (Shin-Yestsu, KBM403) was added to methyl ethyl ketone as a solvent to prepare a pressure-sensitive adhesive composition.
  • the adhesive layer was coated on a release film and cured at 35 ° C. and a relative humidity of 45% to prepare a 25 ⁇ m thick adhesive film, and a plurality of layers were laminated to a 0.8 mm thick and 8 mm diameter ARES (Advanced Rheometric Expansion System). , TA instrument, parallel plate fixture, temperature sweep test (strain 5%, normal force 100N, 0 ° C to 100 ° C (raising rate: 10 ° C / min)) at 23 ° C and 1Hz The measured modulus was 0.08 MPa at 23 ° C.
  • Example 2 In the same manner as in Example 1, a polarizer, an adhesive layer composition, and a barrier layer composition were prepared.
  • Polarizing plate was prepared at 22 °C to 25 °C, relative humidity 20% to 60%.
  • the above prepared adhesive layer composition was applied to the protective layer and laminated on one surface of the polarizer.
  • On the other side of the polarizer was applied the composition for the barrier layer prepared above and irradiated with ultraviolet light at 400mW / cm 2 , 1000mJ / cm 2 with a metal halide lamp.
  • the pressure-sensitive adhesive film was prepared by applying the prepared pressure-sensitive adhesive layer composition to a release film (polyethylene terephthalate film). The adhesive film is laminated on the barrier layer, aged at 35 ° C.
  • an adhesive layer (thickness: 20 ⁇ m), barrier layer (thickness: 5 ⁇ m), polarizer (thickness: 23 ⁇ m), and adhesive layer ( Thickness: 3 micrometers) and the polarizing plate in which the protective layer (thickness: 80 micrometers) were formed one by one were manufactured.
  • the polarizing plate according to the present embodiment had good durability at high temperature and high humidity.
  • the polarizing plate according to the present embodiment has good adhesion and cutting property between the barrier layer and the polarizer, and has good crack resistance, so that cracks of the polarizer may not be generated even if the polarizing plate is left to thermal shock.
  • the polarizing plate of Comparative Example 1 which does not include (meth) acrylate having a glass transition temperature of 50 ° C. or more, or the compound of Formula 1, has poor crack resistance or poor high temperature and high humidity durability of the polarizing plate.
  • Moisture content change rate The weight (A 0 ) before drying the horizontal x vertical (10 cm x 10 cm) sized polarizing plate is measured, and the weight (B 0 ) after drying the polarizing plate in an oven at 105 ° C. for 2 hours. Measured.
  • a 0 -B 0 is the initial moisture content (W 0 ) of the polarizing plate. After the polarizer was left at 60 ° C. and 95% relative humidity for 500 hours, the weight of the polarizer (A 500 ) was measured, and the weight (B 500 ) after drying the polarizer for 2 hours in a 105 ° C. oven was measured.
  • a 500 -B 500 is the moisture content (W 500 ) of the polarizing plate after the polarizing plate is left for 500 hours at 60 ° C. and 95% relative humidity.
  • the change rate of water content was calculated from the above formula 2.
  • Modulus of barrier layer The composition for barrier layers of Examples and Comparative Examples was coated on a release film with a thickness of 50 ⁇ m and irradiated with 400 mW / cm 2 and 1000 mJ / cm 2 with a metal halide lamp to remove the release film, Specimens were prepared by cutting to width x length x thickness (10 mm x 100 mm x 50 ⁇ m). Using the DMA Q800 (TA Instrument Co., Ltd.), the specimen was measured in the tension mode, temperature increase rate 5 ° C./min, temperature range 0 ° C. to 100 ° C., frequency 1 Hz, strain 5%, and the value at 25 ° C. was measured. Modulus was taken.

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Abstract

Provided are: a polarizing plate that includes a polarizer, an adhesive layer formed on the top surface of the polarizer, a protective layer formed on the top surface of the adhesive layer and having a water permeability of about 30g/m2· 24hr or less, and a barrier layer formed on the bottom surface of the polarizer, wherein the polarizing plate has a rate of change of polarization represented by Formula 1 of about 3% or less and a rate of change in water content represented by Formula 2 of about 10% or less; and an optical display device including the polarizing plate.

Description

편광판 및 이를 포함하는 광학표시장치Polarizing plate and optical display device including the same
본 발명은 편광판 및 이를 포함하는 광학표시장치에 관한 것이다.The present invention relates to a polarizing plate and an optical display device including the same.
액정표시장치는 액정패널, 액정패널의 양면에 각각 형성된 편광판을 포함한다. 편광판은 편광자 및 편광자의 양면에 각각 형성된 보호필름을 포함한다. 최근, 편광자의 일면에는 보호필름을 형성하고 편광자의 다른 일면에는 코팅층을 형성함으로써 편광판을 박형화하고 있다.The liquid crystal display device includes a liquid crystal panel and polarizing plates formed on both surfaces of the liquid crystal panel, respectively. The polarizing plate includes a polarizer and a protective film formed on both surfaces of the polarizer, respectively. In recent years, a polarizing plate has been thinned by forming a protective film on one surface of the polarizer and a coating layer on the other surface of the polarizer.
편광자는 수분에 취약하고 고온에서는 더욱 더 수분에 취약하다. 고온 고습에서 편광판은 외부의 수분 침투로 인해 내구성이 떨어질 수 있고 편광자의 크랙성이 떨어질 수 있다. 고온에서 내구성을 높인 편광판이 개발되고 있다. 그러나, 고온/고습은 고온보다 가혹한 조건이며 편광자는 수분에 취약하다. 따라서, 고온에서의 내구성이 높은 편광판이더라도 고온/고습에서도 내구성을 높이는 데에는 한계가 있다.Polarizers are vulnerable to moisture and more vulnerable to moisture at high temperatures. At high temperature and high humidity, the polarizer may be less durable due to external moisture penetration, and may be less cracked of the polarizer. Polarizers with high durability at high temperatures have been developed. However, high temperature / high humidity are harsher conditions than high temperature and polarizers are vulnerable to moisture. Therefore, even in a polarizing plate having high durability at high temperature, there is a limit in increasing durability even at high temperature / high humidity.
본 발명의 배경기술은 한국공개특허 제2010-0018462호에 개시되어 있다.Background of the present invention is disclosed in Korean Patent Publication No. 2010-0018462.
본 발명이 해결하고자 하는 과제는 고온 및 고습에서의 내구성이 좋은 편광판을 제공하는 것이다.The problem to be solved by the present invention is to provide a polarizing plate with good durability at high temperature and high humidity.
본 발명이 해결하고자 하는 다른 과제는 편광자에 대한 밀착성이 우수하고 편광자의 내크랙성을 높이는 배리어층을 포함하는 편광판을 제공하는 것이다.Another object of the present invention is to provide a polarizing plate including a barrier layer that is excellent in adhesion to the polarizer and increases the crack resistance of the polarizer.
본 발명이 해결하고자 하는 또 다른 과제는 고온 및 고습에서의 내수성과 재단성이 좋은 편광판을 제공하는 것이다.Another object of the present invention is to provide a polarizing plate having good water resistance and cutting property at high temperature and high humidity.
본 발명의 편광판은 편광자, 상기 편광자의 상부면에 형성된 접착층, 상기 접착층의 상부면에 형성되고 수분투과도가 약 30g/m2ㆍ24hr 이하인 보호층, 및 상기 편광자의 하부면에 형성된 배리어층을 포함하고, 상기 편광판은 하기 식 1의 편광도 변화율이 약 3% 이하이고, 하기 식 2의 수분 함량 변화율이 약 10% 이하가 될 수 있다:The polarizing plate of the present invention includes a polarizer, an adhesive layer formed on the upper surface of the polarizer, a protective layer formed on the upper surface of the adhesive layer and having a water transmittance of about 30 g / m 2 ㆍ 24hr or less, and a barrier layer formed on the lower surface of the polarizer. In addition, the polarizing plate may have a polarization degree change rate of about 3% or less in Equation 1 below, and a water content change rate of about 2% or less in Equation 2 below:
<식 1><Equation 1>
편광도 변화율 = |P0 - P500|/P0 x 100Polarization degree change rate = | P 0 -P 500 | / P 0 x 100
(상기 식 1에서, P0 및 P500는 하기 발명의 상세한 설명에서 정의한 바와 같다),(In Formula 1, P 0 and P 500 are as defined in the following detailed description of the invention),
<식 2><Equation 2>
수분 함량 변화율 = |W500 - W0|/W0 x 100Moisture content change rate = | W 500 -W 0 | / W 0 x 100
(상기 식 2에서, W0 및 W500는 하기 발명의 상세한 설명에서 정의한 바와 같다).(In Formula 2, W 0 and W 500 are as defined in the following detailed description of the invention).
본 발명의 광학표시장치는 상기 편광판을 포함할 수 있다.The optical display device of the present invention may include the polarizing plate.
본 발명은 고온 및 고습에서의 내구성이 좋은 편광판을 제공하였다.The present invention provides a polarizing plate having good durability at high temperature and high humidity.
본 발명은 편광자에 대한 밀착성이 우수하고 편광자의 내크랙성을 높이는 배리어층을 포함하는 편광판을 제공하였다.The present invention provides a polarizing plate including a barrier layer which is excellent in adhesion to the polarizer and increases the crack resistance of the polarizer.
본 발명은 고온 및 고습에서의 내수성과 재단성이 좋은 편광판을 제공하였다.The present invention provides a polarizing plate having good water resistance and cutting property at high temperature and high humidity.
도 1은 본 발명의 일 실시예에 따른 편광판의 단면도이다.1 is a cross-sectional view of a polarizing plate according to an embodiment of the present invention.
도 2는 본 발명의 다른 실시예에 따른 편광판의 단면도이다.2 is a cross-sectional view of a polarizer according to another embodiment of the present invention.
도 3은 본 발명의 일 실시예에 따른 액정표시장치의 단면도이다.3 is a cross-sectional view of a liquid crystal display according to an exemplary embodiment of the present invention.
이하, 첨부한 도면을 참조하여, 본 출원의 실시예들을 보다 상세하게 설명한다. 그러나, 본 출원에 개시된 기술은 여기서 설명되는 실시예들에 한정되지 않고 다른 형태로 구체화될 수도 있다. 단지, 여기서 소개되는 실시예들은 개시된 내용이 철저하고 완전해질 수 있도록 그리고 당업자에게 본 출원의 사상이 충분히 전달될 수 있도록 하기 위해 제공되는 것이다. 도면에서 각 장치의 구성요소를 명확하게 표현하기 위하여 상기 구성요소의 폭이나 두께 등의 크기를 다소 확대하여 나타내었다. 복수의 도면들 상에서 동일 부호는 실질적으로 서로 동일한 구성요소를 지칭한다.Hereinafter, with reference to the accompanying drawings, it will be described embodiments of the present application in more detail. However, the technology disclosed in the present application is not limited to the embodiments described herein and may be embodied in other forms. It is merely to be understood that the embodiments introduced herein are provided so that the disclosure can be made thorough and complete, and that the spirit of the present application can be fully conveyed to those skilled in the art. In the drawings, the width, thickness, and the like of the components are enlarged in order to clearly express the components of each device. Like reference numerals refer to like elements throughout the drawings.
본 명세서에서 "상부"와 "하부"는 도면을 기준으로 정의한 것으로서, 시 관점에 따라 "상부"가 "하부"로 "하부"가 "상부"로 변경될 수 있고, "위(on)" 또는 "상(on)"으로 지칭되는 것은 바로 위뿐만 아니라 중간에 다른 구조를 개재한 경우도 포함할 수 있다. 반면, "직접 위(directly on)" 또는 "바로 위"로 지칭되는 것은 중간체 등의 다른 구조를 개재하지 않은 것을 나타낸다.In the present specification, "upper" and "lower" are defined based on the drawings, and according to a viewpoint, "upper" may be changed to "lower" and "lower" to "upper", and "on" or What is referred to as “on” may include not only the above but also intervening other structures in the middle. On the other hand, what is referred to as "directly on" or "directly on" means not intervening in other structures such as intermediates.
본 명세서에서 "수분투과도"는 보호층에 대해 KS A1013에 준하여 40℃ 및 90% 상대습도에서 측정된 값이다.“Moisture permeability” herein is a value measured at 40 ° C. and 90% relative humidity in accordance with KS A1013 for the protective layer.
본 명세서에서 "배리어층의 모듈러스"는 배리어층 시편에 대해 측정된 값이다(저장 모듈러스 또는 일래스틱 모듈러스가 될 수 있다). 상기 배리어층 시편은 배리어층용 조성물을 이형 필름(예:폴리에틸렌테레프탈레이트 필름) 상에 50㎛ 두께로 코팅하고 금속 할라이드 램프로 400mW/cm2 및 1000mJ/cm2의 조건으로 자외선 조사한 후 이형필름을 제거하여 제조된 것이다. 상기 배리어층 시편은 크기가 가로 x 세로 x 두께(10mm x 100mm x 50㎛)이 될 수 있다. 배리어층의 모듈러스는 상기 시편을 DMA Q800(TA Instrument사)에 고정시키고, 분석 모드로 Tension, 승온 속도 5℃/min, 온도 구간 0℃ 내지 100℃, 주파수 1Hz, strain 5%에서 측정하고, 25℃에서의 값을 모듈러스로 하였다.As used herein, "modulus of barrier layer" is a value measured for a barrier layer specimen (which may be storage modulus or elastic modulus). The barrier layer specimen was coated with a barrier layer composition on a release film (eg, polyethylene terephthalate film) with a thickness of 50 μm and irradiated with UV under conditions of 400 mW / cm 2 and 1000 mJ / cm 2 with a metal halide lamp to remove the release film. It is manufactured by. The barrier layer specimen may have a width x length x thickness (10 mm x 100 mm x 50 μm). The modulus of the barrier layer is fixed to the DMA Q800 (TA Instrument Co., Ltd.), measured in the tension mode, temperature increase rate 5 ℃ / min, temperature range 0 ℃ to 100 ℃, frequency 1 Hz, strain 5% in an analysis mode, 25 The value in ° C was made modulus.
본 명세서에서 "점착층의 모듈러스"는 저장 모듈러스(storage modulus)이다. 점착층의 모듈러스는 점착층용 조성물을 이형 필름(예:폴리에틸렌테레프탈레이트 필름)에 코팅하고 35℃ 및 상대습도 45%에서 48시간 동안 양생(aging)시켜 두께 25㎛의 점착 필름을 제조하고, 제조한 점착 필름을 복수 개 겹쳐 두께 0.8mm의 시편을 제조하고, 제조한 시편에 대해 ARES(Advanced Rheometric Expansion System, TA instrument)를 사용하여 Temperature sweep test(strain 5%, normal force 100N)로 23℃ 및 1Hz에서 측정한 값이다.As used herein, "modulus of an adhesive layer" is a storage modulus. The modulus of the pressure-sensitive adhesive layer is coated on a release film (for example, polyethylene terephthalate film) and cured for 48 hours at 35 ° C. and 45% relative humidity to prepare a pressure-sensitive adhesive film having a thickness of 25 μm. A 0.8 mm thick specimen was prepared by overlapping a plurality of adhesive films, and the prepared specimen was subjected to a temperature sweep test (strain 5%, normal force 100 N) at 23 ° C. and 1 Hz using ARES (Advanced Rheometric Expansion System, TA instrument). Measured at
본 명세서에서 "(메트)아크릴"은 아크릴 및/또는 메타아크릴을 의미한다.As used herein, "(meth) acryl" refers to acrylic and / or methacryl.
본 명세서에서 "비치환된 또는 치환된"에서 "치환된"은 작용기 중 하나 이상의 수소 원자가 C1 내지 C10의 알킬기, 수산기, 아미노기, C6 내지 C10의 아릴기, 할로겐, 시아노기, C3 내지 C10의 시클로알킬기, 또는 C7 내지 C10의 아릴알킬기로 치환된 것을 의미한다.In this specification, "unsubstituted or substituted" means "substituted" means that at least one hydrogen atom of the functional group is a C1 to C10 alkyl group, a hydroxyl group, an amino group, a C6 to C10 aryl group, a halogen, a cyano group, a C3 to C10 cyclo It means substituted by an alkyl group or an arylalkyl group of C7 to C10.
이하, 본 발명의 일 실시예에 따른 편광판을 도 1을 참고하여 설명한다. 도 1은 본 발명의 일 실시예에 따른 편광판의 단면도이다.Hereinafter, a polarizing plate according to an embodiment of the present invention will be described with reference to FIG. 1. 1 is a cross-sectional view of a polarizing plate according to an embodiment of the present invention.
도 1을 참조하면, 본 발명의 일 실시예에 따른 편광판(100)은 편광자(110), 보호층(120), 배리어층(130) 및 접착층(140)을 포함할 수 있다.Referring to FIG. 1, a polarizer 100 according to an embodiment of the present invention may include a polarizer 110, a protective layer 120, a barrier layer 130, and an adhesive layer 140.
편광판(100)은 하기 식 1의 편광도 변화율이 약 3% 이하, 구체적으로 약 0% 내지 약 3%, 더 구체적으로 약 0% 내지 약 1%, 보다 더 구체적으로 약 0% 내지 약 0.5%가 될 수 있다. 상기 범위에서, 편광판의 고온 및 고습에서의 내구성이 좋아 광학표시장치에 사용될 수 있다:The polarizing plate 100 has a rate of change of the degree of polarization of Equation 1 below about 3%, specifically about 0% to about 3%, more specifically about 0% to about 1%, and more specifically about 0% to about 0.5% Can be Within this range, the polarizer has high durability at high temperature and high humidity, and can be used in an optical display device:
<식 1><Equation 1>
편광도 변화율 = |P0 - P500|/ P0 x 100Change rate of polarization degree = | P 0 -P 500 | / P 0 x 100
(상기 식 1에서, P0는 편광판의 초기 편광도(단위:%), P500는 편광판을 60℃ 및 95% 상대습도의 항온 및 항습에서 500시간 동안 방치하고, 25℃에서 1시간 동안 방치한 후 편광판의 편광도(단위:%)).(In Formula 1, P 0 is the initial polarization degree (unit:%) of the polarizing plate, P 500 is left for 60 hours at a constant temperature and humidity of 60 ℃ and 95% relative humidity, and left for 1 hour at 25 ℃) Polarization degree of the polarizer (unit:%)).
편광판(100)은 상기 식 1에서 P500≤P0이고, P500, P0은 각각 약 90% 이상, 구체적으로 약 95.000% 내지 약 99.990%가 될 수 있다.The polarizing plate 100 may be P 500 ≦ P 0 in Equation 1, and P 500 and P 0 may each be about 90% or more, specifically, about 95.000% to about 99.990%.
편광판(100)은 하기 식 2의 수분 함량 변화율이 약 10% 이하, 구체적으로 약 0% 내지 약 5%, 더 구체적으로 약 0.1% 내지 약 3%가 될 수 있다: 상기 범위에서, 편광판의 고온/고습에서의 내구성이 좋아 광학표시장치에 사용될 수 있다:The polarizing plate 100 may have a water content change rate of Equation 2 of about 10% or less, specifically about 0% to about 5%, more specifically about 0.1% to about 3%: in the above range, the high temperature of the polarizing plate Good durability at high humidity can be used for optical displays:
<식 2><Equation 2>
수분 함량 변화율 = |W500 - W0| / W0 x 100Moisture content change rate = | W 500 -W 0 | / W 0 x 100
(상기 식 2에서, W0는 편광판의 초기 수분 함량(단위:g), W500는 편광판을 60℃ 및 95% 상대습도의 항온 및 항습에서 500시간 동안 방치한 후 편광판의 수분 함량(단위:g)).(Equation 2, W 0 is the initial moisture content (g) of the polarizing plate, W 500 is the moisture content of the polarizing plate after leaving the polarizing plate at a constant temperature and humidity of 60 ℃ and 95% relative humidity for 500 hours) g)).
상기 "수분 함량"은 편광판을 건조시키기 전의 무게(A), 편광판을 105℃ 오븐에서 2시간 동안 건조시킨 후의 무게(B)를 측정하고, |A-B|로부터 계산한 값이다. 이때 수분 함량은 가로 x 세로(10㎝ x 10㎝) 크기의 편광판에 대해 측정한 값이다.The "moisture content" is a value calculated from the weight (A) before drying the polarizing plate and the weight (B) after drying the polarizing plate in an oven at 105 ° C for 2 hours, and calculated from | A-B |. In this case, the moisture content is a value measured for a polarizing plate having a width x length (10 cm x 10 cm).
편광판(100)은 두께가 약 250㎛ 이하, 구체적으로 약 200㎛ 이하, 더 구체적으로 약 150㎛ 이하가 될 수 있다. 예를 들면, 편광판(100)은 두께가 약 50㎛ 내지 약 115㎛가 될 수 있다. 상기 범위에서, 광학표시장치에 사용될 수 있다. 편광판(100)은 파장 400nm 내지 700nm에서 광 투과도가 약 30% 이상, 구체적으로 약 30% 내지 약 50%, 더 구체적으로 약 40% 내지 약 49%가 될 수 있다. 편광판(100)은 편광도가 약 90% 이상, 구체적으로 약 95.0000% 내지 약 99.9999%가 될 수 있다. 상기 광 투과도와 편광도 범위에서, 광학표시장치에 사용될 수 있다.The polarizing plate 100 may have a thickness of about 250 μm or less, specifically about 200 μm or less, and more specifically about 150 μm or less. For example, the polarizer 100 may have a thickness of about 50 μm to about 115 μm. Within this range, it can be used for an optical display device. The polarizing plate 100 may have a light transmittance of about 30% or more, specifically about 30% to about 50%, more specifically about 40% to about 49%, at a wavelength of 400 nm to 700 nm. The polarizing plate 100 may have a polarization degree of about 90% or more, specifically about 95.0000% to about 99.9999%. In the light transmittance and polarization range, the optical display device may be used.
편광판(100)은 편광자(110) 일면에 보호층(120)이 형성되고, 편광자(110)의 다른 일면에는 배리어층(130)이 형성되고, 배리어층(130)은 하기 상술되는 배리어층용 조성물로 형성될 수 있다. 따라서, 편광판(100)은 고온 및 고습에서 편광자(110)의 다른 일면으로의 수증기 및/또는 수분 침투를 억제하여 식 1의 편광도 변화율 약 3% 이하와 식 2의 수분 함량 변화율 약 10% 이하를 얻을 수 있다. 또한, 편광판(100)은 배리어층(130)의 모듈러스가 높아 열충격 하에서의 편광자의 내크랙성을 높이고, 편광자(110)와 배리어층(130)의 밀착성이 좋아 재단성이 좋을 수 있다.The polarizing plate 100 has a protective layer 120 formed on one surface of the polarizer 110, a barrier layer 130 formed on the other surface of the polarizer 110, and the barrier layer 130 is a barrier layer composition as described below. Can be formed. Accordingly, the polarizing plate 100 suppresses water vapor and / or moisture infiltration into the other surface of the polarizer 110 at high temperature and high humidity, so that the polarization degree change rate of Equation 1 is about 3% or less and the water content change rate of Equation 2 is about 10% or less. Can be obtained. In addition, the polarizing plate 100 may have high modulus of the barrier layer 130 to increase crack resistance of the polarizer under thermal shock, and may have good adhesion between the polarizer 110 and the barrier layer 130.
이하, 본 실시예에 따른 편광자(110), 보호층(120), 배리어층(130), 접착층(140) 및 이들의 제조방법에 대해 상세히 설명한다.Hereinafter, the polarizer 110, the protective layer 120, the barrier layer 130, the adhesive layer 140 and the manufacturing method thereof according to the present embodiment will be described in detail.
편광자Polarizer (110)(110)
편광자(110)는 배리어층(130)과 접착층(140) 사이에 형성되는 것으로, 편광판(100)으로 입사되는 외광을 편광시킬 수 있다.The polarizer 110 is formed between the barrier layer 130 and the adhesive layer 140, and may polarize external light incident on the polarizer 100.
편광자(110)는 폴리비닐알콜계 수지 필름으로 제조된 편광자를 포함할 수 있다. 구체적으로, 편광자는 폴리비닐알콜계 수지 필름에 요오드, 이색성 염료 중 하나 이상이 흡착된 폴리비닐알콜계 편광자가 될 수 있다. 또한, 편광자는 폴리비닐알콜계 수지 필름을 탈수시켜 제조된 폴리엔계 편광자가 될 수 있다.The polarizer 110 may include a polarizer made of a polyvinyl alcohol-based resin film. Specifically, the polarizer may be a polyvinyl alcohol polarizer in which at least one of iodine and dichroic dye is adsorbed onto the polyvinyl alcohol resin film. In addition, the polarizer may be a polyene-based polarizer prepared by dehydrating the polyvinyl alcohol-based resin film.
폴리비닐알콜계 수지 필름은 비누화도가 약 85몰% 내지 약 100몰%, 구체적으로 약 98몰% 내지 100몰%가 될 수 있다. 폴리비닐알콜계 수지 필름은 중합도가 약 1,000 내지 약 10,000, 구체적으로 약 1,500 내지 약 10,000이 될 수 있다. 폴리비닐알콜계 수지 필름은 두께가 약 30㎛ 내지 약 200㎛가 될 수 있다. 상기 비누화도, 중합도 및 두께 범위에서, 편광자를 제조할 수 있다.The polyvinyl alcohol-based resin film may have a saponification degree of about 85 mol% to about 100 mol%, specifically about 98 mol% to 100 mol%. The polyvinyl alcohol-based resin film may have a degree of polymerization of about 1,000 to about 10,000, specifically about 1,500 to about 10,000. The polyvinyl alcohol-based resin film may have a thickness of about 30 μm to about 200 μm. Polarizer can be manufactured in the said saponification degree, the polymerization degree, and the thickness range.
구체적으로, 폴리비닐알콜계 편광자는 폴리비닐알콜계 수지 필름에 요오드, 이색성 염료 중 하나 이상을 흡착시키고 최종 연신비 약 2배 내지 약 8배, 구체적으로 약 3배 내지 약 6배로 MD(machine direction) 1축 연신하여 제조될 수 있다. 연신은 건식 연신, 습식 연신 또는 이들의 조합을 포함할 수 있다. 상기 "최종 연신비"는 폴리비닐알콜계 수지 필름의 최초 길이에 대한 최종 폴리비닐알콜계 편광자의 길이의 비를 의미한다. 연신 후 붕산 수용액, 요오드화 칼륨 수용액에서의 침지를 통한 색상 보정을 더 할 수도 있다.Specifically, the polyvinyl alcohol-based polarizer adsorbs at least one of iodine and dichroic dye on the polyvinyl alcohol-based resin film and has a final drawing ratio of about 2 to about 8 times, specifically about 3 to about 6 times MD (machine direction). ) Can be produced by uniaxial stretching. Stretching can include dry stretching, wet stretching, or a combination thereof. The "final draw ratio" means the ratio of the length of the final polyvinyl alcohol polarizer to the initial length of the polyvinyl alcohol resin film. After stretching, color correction may be further performed by immersion in an aqueous solution of boric acid and an aqueous solution of potassium iodide.
구체적으로, 폴리엔계 편광자는 폴리비닐알콜계 수지 필름에 산 촉매를 가하여 탈수, 건조시킴으로써 제조될 수 있다. 산 촉매는 파라-톨루엔술폰산 등을 포함하는 톨루엔술폰산 등의 방향족 술폰산을 포함하는 유기산, 무기산 또는 이들의 혼합물을 포함할 수 있다.Specifically, the polyene polarizer may be prepared by adding an acid catalyst to the polyvinyl alcohol-based resin film and dehydrating and drying the same. The acid catalyst may comprise an organic acid, an inorganic acid or mixtures thereof including aromatic sulfonic acids, such as toluenesulfonic acid, including para-toluenesulfonic acid and the like.
편광자(110)는 두께가 약 5㎛ 내지 약 100㎛, 구체적으로 약 5㎛ 내지 약 50㎛가 될 수 있다. 상기 범위에서, 편광판에 사용될 수 있고, 보호층, 접착층 및 배리어층과 조합 시 상기 식 1의 편광도 변화율, 상기 식 2의 수분 함량 변화율을 나타낼 수 있다. 편광판의 박형화가 요구됨에 따라, 편광자(110)는 약 5㎛, 약 6㎛, 약 7㎛, 약 8㎛, 약 9㎛, 약 10㎛, 약 11㎛ 또는 약 12㎛의 두께를 가져 편광판을 박형화시킬 수도 있다.The polarizer 110 may have a thickness of about 5 μm to about 100 μm, specifically about 5 μm to about 50 μm. In the above range, it can be used for the polarizing plate, and in combination with the protective layer, the adhesive layer and the barrier layer can exhibit the rate of change of polarization degree of the formula 1, the rate of change of moisture content of the formula (2). As thinning of the polarizing plate is required, the polarizer 110 may have a thickness of about 5 μm, about 6 μm, about 7 μm, about 8 μm, about 9 μm, about 10 μm, about 11 μm, or about 12 μm. It can also be made thin.
보호층(120)Protective layer (120)
보호층(120)은 편광자(110)의 일면에 형성되어 편광자(110)를 보호하는 것으로, 접착층(140)에 의해 편광자(110)의 일면에 형성될 수 있다.The protective layer 120 is formed on one surface of the polarizer 110 to protect the polarizer 110, and may be formed on one surface of the polarizer 110 by the adhesive layer 140.
보호층(120)은 수분투과도가 약 30g/m2ㆍ24hr 이하, 구체적으로 약 1g/m2ㆍ24hr 내지 약 25g/m2ㆍ24hr, 더 구체적으로 약 5g/m2ㆍ24hr 내지 약 15g/m2ㆍ24hr가 될 수 있다. 상기 범위에서 외부의 수분이 편광자에 침투되는 것을 차단함으로써 편광판의 고온 고습에서의 내구성을 높일 수 있고, 접착층과 함께 편광판의 고온 고습에서의 내구성을 더 높일 수 있다.The protective layer 120 has a water permeability of about 30 g / m 2 · 24hr or less, specifically about 1g / m 2 · 24hr to about 25g / m 2 · 24hr, more specifically about 5g / m 2 · 24hr to about 15g / m 2 may be 24hr. By preventing external moisture from penetrating the polarizer in the above range, the durability at high temperature and high humidity of the polarizing plate can be increased, and the durability at high temperature and high humidity of the polarizing plate can be further increased together with the adhesive layer.
보호층(120)은 파장 550nm에서 하기 식 3의 면내 위상차(Re)가 약 5,000nm 이상, 약 10,000nm 이상, 구체적으로 약 5,000nm 내지 약 15,000nm, 더 구체적으로 약 6,000nm 내지 약 12,000nm가 될 수 있다. 상기 범위에서, 편광판 사용시 무지개 얼룩이 발생하지 않도록 할 수 있다:The protective layer 120 has an in-plane retardation (Re) of the following Formula 3 at a wavelength of 550 nm of about 5,000 nm or more, about 10,000 nm or more, specifically about 5,000 nm to about 15,000 nm, more specifically about 6,000 nm to about 12,000 nm Can be. Within this range, it is possible to prevent rainbow spots from occurring when using a polarizer:
<식 3><Equation 3>
Re = (nx - ny) x dRe = (nx-ny) x d
(상기 식 3에서, nx 및 ny는 각각 파장 550nm에서 보호층의 x축 및 y축 방향의 굴절률이고, d는 보호층의 두께(단위:nm)이다).(In Formula 3, nx and ny are refractive indices in the x- and y-axis directions of the protective layer at a wavelength of 550 nm, respectively, and d is the thickness (unit: nm) of the protective layer.
보호층(120)은 파장 550nm에서 하기 식 4의 이축정 정도(NZ)가 약 1.8 이하, 구체적으로 약 1.0 내지 약 1.8이 될 수 있다: 상기 범위에서 복굴절에 의한 무지개 얼룩 제거 효과가 있을 수 있다:The protective layer 120 may have a biaxial crystal degree (NZ) of Equation 4 below about 1.8, specifically about 1.0 to about 1.8 at a wavelength of 550 nm: In the above range, there may be a rainbow stain removal effect due to birefringence. :
<식 4><Equation 4>
NZ = (nx - nz)/(nx - ny)NZ = (nx-nz) / (nx-ny)
(상기 식 4에서, nx, ny 및 nz는 각각 파장 550nm에서 보호층의 x축, y축 및 z축 방향의 굴절률이다).(In Formula 4, nx, ny, and nz are refractive indexes in the x-axis, y-axis, and z-axis directions of the protective layer, respectively, at a wavelength of 550 nm.
보호층(120)은 파장 550nm에서 하기 식 5의 두께 방향 위상차(Rth)가 약 15,000nm 이하, 구체적으로 약 6,000nm 내지 약 12,000nm가 될 수 있다: 상기 범위에서 복굴절에 의한 무지개 얼룩 제거 효과가 있을 수 있다.The protective layer 120 may have a thickness direction retardation (Rth) of Equation 5 below about 15,000 nm, specifically about 6,000 nm to about 12,000 nm at a wavelength of 550 nm. There may be.
<식 5><Equation 5>
Rth = ((nx + ny)/2 - nz) x dRth = ((nx + ny) / 2-nz) x d
(상기 식 5에서, nx, ny 및 nz는 각각 파장 550nm에서 보호층의 x축, y축 및 z축 방향의 굴절률이고, d는 보호층의 두께(단위:nm)이다).(In Formula 5, nx, ny, and nz are refractive indexes in the x-axis, y-axis, and z-axis directions of the protective layer at a wavelength of 550 nm, respectively, and d is the thickness of the protective layer (unit: nm).
보호층(120)은 파장 550nm에서 x축 방향의 굴절률 nx, y축 방향의 굴절률 ny 중 어느 하나가 약 1.65 이상이 될 수 있다. nx, ny 모두가 1.65 미만 또는 nx, ny 모두가 1.65 이상이면 보호층으로 사용시 입사각 및 파장에 따라 위상차값의 변화로 인한 복굴절에 의해 무지개 얼룩이 발생할 수 있다. 일 구체예에서, nx는 약 1.65 이상 구체적으로 약 1.67 내지 약 1.75이고, ny는 약 1.45 내지 약 1.55가 될 수 있다. 다른 구체예에서, ny는 약 1.65 이상 구체적으로 약 1.67 내지 약 1.72, 더 구체적으로 약 1.69 내지 약 1.72이고, nx는 약 1.45 내지 약 1.55가 될 수 있다. 이때 |nx-ny|는 약 0.1 내지 약 0.2, 구체적으로 약 0.12 내지 약 0.18이 될 수 있다. 상기 범위에서 시야각을 보다 개선할 수 있고, 무지개 얼룩이 발생하지 않도록 할 수 있다. 본 명세서에서 'x축'은 보호층의 지상축, 'y축'은 보호층의 진상축, z축은 보호층의 두께를 의미하고, x축, y축, 및 z축은 서로 직교한다.The protective layer 120 may have a wavelength of 550 nm, and any one of the refractive index nx in the x-axis direction and the refractive index ny in the y-axis direction may be about 1.65 or more. If both nx and ny are less than 1.65, or if both nx and ny are 1.65 or more, rainbow spots may occur due to birefringence due to a change in retardation value depending on incident angle and wavelength when used as a protective layer. In one embodiment, nx may be about 1.65 or greater, specifically about 1.67 to about 1.75, and ny may be about 1.45 to about 1.55. In other embodiments, ny may be about 1.65 or greater, specifically about 1.67 to about 1.72, more specifically about 1.69 to about 1.72, and nx may be about 1.45 to about 1.55. At this time, | nx-ny | may be about 0.1 to about 0.2, specifically about 0.12 to about 0.18. The viewing angle can be further improved in the above range, and rainbow spots can be prevented from occurring. In the present specification, 'x axis' is the slow axis of the protective layer, 'y axis' is the fast axis of the protective layer, z axis means the thickness of the protective layer, and the x axis, y axis, and z axis is perpendicular to each other.
보호층(120)은 두께가 약 5㎛ 내지 약 200㎛, 구체적으로 약 10㎛ 내지 약 150㎛, 더 구체적으로 약 50㎛ 내지 약 100㎛가 될 수 있다. 상기 범위에서, 편광판에 사용될 수 있고, 배리어층과 함께 편광판의 휨을 억제할 수 있다.The protective layer 120 may have a thickness of about 5 μm to about 200 μm, specifically about 10 μm to about 150 μm, and more specifically about 50 μm to about 100 μm. In the above range, it can be used for a polarizing plate and can suppress the curvature of a polarizing plate with a barrier layer.
보호층(120)은 광학적으로 투명한 필름을 포함할 수 있다. 구체적으로, 보호층(120)은 폴리에스테르 수지로 형성된 광학적으로 투명한 필름을 포함할 수 있다. 구체적으로, 폴리에스테르 수지는 폴리에틸렌테레프탈레이트, 폴리에틸렌나프탈레이트, 폴리부틸렌테레프탈레이트, 및 폴리부틸렌나프탈레이트 등에서 하나 이상을 포함할 수 있지만 이에 제한되지 않는다. 일 구체예에서, 보호층(120)은 1종의 폴리에스테르 수지로 형성되고, 단일층(one layer) 필름일 수 있다. 보호층(120)은 단일층 필름이더라도 상술한 수분투과도를 가짐으로써 편광판의 고온 및 고습에서의 내구성을 높일 수 있다.The protective layer 120 may include an optically transparent film. Specifically, the protective layer 120 may include an optically transparent film formed of a polyester resin. Specifically, the polyester resin may include one or more from polyethylene terephthalate, polyethylene naphthalate, polybutylene terephthalate, polybutylene naphthalate and the like, but is not limited thereto. In one embodiment, the protective layer 120 is formed of one polyester resin, and may be a one layer film. Even if the protective layer 120 is a single layer film, by having the above-described moisture permeability, durability of the polarizer at high temperature and high humidity may be increased.
보호층(120)은 하기 상술되는 바와 같이 TD(transverse direction) 1축 연신된 필름이고, 편광자(110)는 상기 상술되는 바와 같이 MD 1축 연신 필름이다. 편광판(100)은 보호층(120)의 TD와 편광자(110)의 MD가 실질적으로 직교할 수 있다. 그 결과, 편광판(100)의 휨 발생을 막을 수 있다. 본 명세서에서 "실질적으로 직교"는 보호층의 TD와 편광자의 MD가 90°로 직교하는 경우뿐만 아니라 90°에서 약간의 오차가 있는 경우도 포함할 수 있다.The protective layer 120 is a transverse direction (TD) uniaxially stretched film as described below, and the polarizer 110 is an MD uniaxially stretched film as described above. In the polarizer 100, the TD of the protective layer 120 and the MD of the polarizer 110 may be substantially orthogonal to each other. As a result, the warpage of the polarizing plate 100 can be prevented. As used herein, "substantially orthogonal" may include not only the case where the TD of the protective layer and the MD of the polarizer are orthogonal to 90 degrees, but also when there is a slight error at 90 degrees.
보호층(120)은 보호층용 폴리에스테르 수지를 포함하는 조성물을 용융 압출하여 용융 압출된 수지 필름을 제조하고, 용융 압출된 수지 필름을 TD로만 약 2배 내지 약 10배 연신하고, 소정 범위의 온도에서 가열 처리 및 연신 정도를 낮추어 TD 연신하는(tension-relaxation) 단계에 의해 제조될 수 있다.The protective layer 120 melt-extrudes a composition containing a polyester resin for a protective layer to produce a melt-extruded resin film, and stretches the melt-extruded resin film by TD only from about 2 times to about 10 times, and has a temperature in a predetermined range. It can be prepared by the step of heat-treatment and tension-relaxation by lowering the degree of stretching at TD.
보호층용 폴리에스테르 수지를 포함하는 조성물은 보호필름용 폴리에스테르 수지 이외에 통상의 첨가제를 더 포함할 수 있다. 구체적으로, 첨가제는 자외선 흡수제, 레벨링제, 및 대전방지제 등을 포함할 수 있다. 자외선 흡수제는 파장 약 200nm 내지 약 400nm의 광을 흡수하는 통상의 자외선 흡수제를 포함할 수 있다. 구체적으로, 자외선 흡수제는 페놀계, 벤조트리아졸계, 살리실란계, 트리아진계, 및 옥스아미드계 등에서 하나 이상을 포함할 수 있다. 특히 페놀계 자외선 흡수제는 폴리에스테르 수지와 상용성이 높아 폴리에스테르 수지와 잘 혼합됨으로써 폴리에스테르 필름 중 용출을 억제하고 필름 내부 또는 표면에서 홀(hole) 발생을 억제하여 외관을 우수하게 할 수 있다.The composition including the protective layer polyester resin may further include a conventional additive in addition to the polyester resin for the protective film. Specifically, the additive may include a UV absorber, a leveling agent, an antistatic agent, and the like. Ultraviolet absorbers can include conventional ultraviolet absorbers that absorb light having a wavelength of about 200 nm to about 400 nm. Specifically, the ultraviolet absorber may include one or more of phenol, benzotriazole, salicysilane, triazine, and oxamide. In particular, the phenolic UV absorber is highly compatible with the polyester resin and thus mixed well with the polyester resin to suppress elution in the polyester film and to suppress the generation of holes in the film or the surface, thereby improving appearance.
용융 압출된 수지 필름을 TD로만 약 2배 내지 약 10배, 구체적으로 약 3배 내지 약 8배 연신한다. 상기 연신비 범위에서, 보호필름은 무지개 얼룩이 발생하지 않을 수 있다. 이때 용융 압출된 수지 필름은 MD로는 약 1 내지 약 1.1로 연신될 수 있다. "MD 연신 1 내지 1.1"은 용융 압출된 수지 필름의 TD 연신 과정에서 필름을 롤러 등에 의해 MD로 이동시키는 것에 의한 기계적인 연신을 제외하고는 추가적인 연신이 없는 것을 의미한다. 연신은 건식 연신, 습식 연신 중 하나 이상을 포함할 수 있다. 연신 온도는 폴리에스테르 수지의 유리전이온도(Tg)에 대해 약 (Tg - 20)℃ 내지 약 (Tg + 20)℃, 구체적으로 약 70℃ 내지 약 150℃, 더 구체적으로 약 80℃ 내지 약 130℃, 보다 더 구체적으로 약 90℃ 내지 약 120℃가 될 수 있다. 상기 연신비와 온도 범위에서, 압출된 수지가 일률적으로 동일하게 연신될 수 있다.The melt extruded resin film is stretched about 2 to about 10 times, specifically about 3 to about 8 times, only by TD. In the draw ratio, the protective film may not generate a rainbow stain. In this case, the melt-extruded resin film may be stretched from about 1 to about 1.1 with MD. "MD stretching 1 to 1.1" means that there is no further stretching except for mechanical stretching by moving the film to the MD by a roller or the like in the TD stretching process of the melt-extruded resin film. Stretching may include one or more of dry stretching and wet stretching. The stretching temperature is about (Tg-20) ° C to about (Tg + 20) ° C, specifically about 70 ° C to about 150 ° C, more specifically about 80 ° C to about 130, relative to the glass transition temperature (Tg) of the polyester resin. ℃, even more specifically about 90 ℃ to about 120 ℃. In the stretching ratio and the temperature range, the extruded resin may be uniformly stretched.
가열 처리 및 tension-relaxation에 의한 TD 연신은 수지 필름을 TD로만 연신하되 가열 처리에 의해 필름을 결정화 및 안정화시키는 것이다. 가열 처리는 폴리에스테르 수지의 Tg 이상의 온도 구체적으로 약 100℃ 내지 약 300℃에서 약 1초 내지 약 2시간 동안 처리하는 것이다. TD 연신비는 약 0배 내지 약 3배, 구체적으로 약 0.1배 내지 약 2배, 더 구체적으로 약 0.1배 내지 약 1배가 될 수 있다. 상기 온도와 연신비 범위에서, 보호필름의 위상차값이 유지될 수 있고 필름의 결정화 및 안정화가 될 수 있다.TD stretching by heat treatment and tension-relaxation is to stretch the resin film only by TD, but crystallize and stabilize the film by heat treatment. The heat treatment is a treatment for about 1 second to about 2 hours at a temperature of at least Tg of the polyester resin, specifically from about 100 ° C to about 300 ° C. The TD draw ratio may be about 0 to about 3 times, specifically about 0.1 to about 2 times, more specifically about 0.1 to about 1 times. In the temperature and draw ratio range, the retardation value of the protective film can be maintained and the crystallization and stabilization of the film can be.
용융 압출된 수지 필름에는 적어도 일면에 TD 연신 전에 기능성 코팅층, 프라미어층 중 하나 이상을 더 형성할 수도 있다.The melt-extruded resin film may further form at least one of at least one of a functional coating layer and a primer layer before TD stretching.
도 1에서 도시되지 않았지만, 보호층(120)은 보호층(120)의 일면, 예를 들면 보호층(120)의 상부면에 기능성 코팅층을 더 포함함으로써 편광판에 추가적인 기능을 제공할 수 있다. 구체적으로, 기능성 코팅층은 하드코팅층, 반사방지층, 내지문성층, 대전방지층, 및 저반사층 등에서 하나 이상이 될 수 있지만, 이에 제한되지 않는다. 기능성 코팅층은 두께가 약 1㎛ 내지 약 100㎛, 구체적으로 약 1㎛ 내지 약 50㎛, 더 구체적으로 약 1㎛ 내지 약 20㎛가 될 수 있다. 상기 범위에서 보호필름에 영향을 주지 않으면서 편광판에 추가적인 기능을 제공할 수 있고, 편광판에 사용될 수 있다.Although not shown in FIG. 1, the protective layer 120 may provide an additional function to the polarizer by further including a functional coating layer on one surface of the protective layer 120, for example, an upper surface of the protective layer 120. Specifically, the functional coating layer may be at least one of a hard coating layer, an antireflection layer, an anti-fingerprint layer, an antistatic layer, a low reflection layer, and the like, but is not limited thereto. The functional coating layer may have a thickness of about 1 μm to about 100 μm, specifically about 1 μm to about 50 μm, more specifically about 1 μm to about 20 μm. In the above range can provide an additional function to the polarizing plate without affecting the protective film, it can be used in the polarizing plate.
또한, 도 1에서 도시되지 않았지만, 보호층(120)은 보호층(120)의 다른 일면, 예를 들면 보호층(120)의 하부면에 프라이머층을 더 포함함으로써 접착제층이 편광자와 보호층을 더 잘 접착시키도록 할 수 있다. 프라이머층은 친수성의 표면 개질층이 될 수 있다. 프라이머층은 친수성기와 소수성기를 갖는 프라이머층 형성용 수지를 포함하는 조성물로 코팅하여 형성될 수 있다. 프라이머층 형성용 수지는 폴리에스테르계 수지, 폴리비닐아세테이트계 수지 중 하나 이상을 포함할 수 있다. 프라이머층은 두께가 약 1nm 내지 약 100nm, 구체적으로 약 1nm 내지 약 50nm, 더 구체적으로 약 1nm 내지 약 20nm가 될 수 있다. 상기 범위에서 편광자에 대한 밀착력을 높일 수 있고 전광선 투과율을 높일 수도 있다.In addition, although not shown in FIG. 1, the protective layer 120 further includes a primer layer on the other surface of the protective layer 120, for example, a lower surface of the protective layer 120, so that the adhesive layer forms a polarizer and a protective layer. Better adhesion. The primer layer can be a hydrophilic surface modification layer. The primer layer may be formed by coating with a composition comprising a resin for forming a primer layer having a hydrophilic group and a hydrophobic group. The resin for forming the primer layer may include at least one of polyester resin and polyvinylacetate resin. The primer layer may have a thickness of about 1 nm to about 100 nm, specifically about 1 nm to about 50 nm, more specifically about 1 nm to about 20 nm. It is possible to increase the adhesion to the polarizer in the above range and to increase the total light transmittance.
배리어층Barrier layer (130)(130)
배리어층(130)은 편광자(110)의 다른 일면에 형성되어, 편광자(110)에 대해 보호층(120)과는 반대편에서 편광자(110)를 보호하고 외부의 수분이 편광자(110)에 침투되는 것을 차단함으로써 편광판(100)의 고온 및 고습에서의 내구성을 높일 수 있다.The barrier layer 130 is formed on the other side of the polarizer 110 to protect the polarizer 110 from the opposite side of the protective layer 120 with respect to the polarizer 110 and external moisture penetrates into the polarizer 110. By blocking the thing, durability at high temperature and high humidity of the polarizing plate 100 can be improved.
배리어층(130)은 편광자(110)에 대한 밀착성이 높아서, 편광자(110)의 바로 위에 형성되어 접착층(140) 없이 편광자(110)에 직접적으로 형성됨으로써 편광판(100)의 박형화 효과를 구현할 수 있다. 상기 '직접적으로 형성'은 편광자(110)와 배리어층(130) 사이에 점착층, 접착층 등을 포함하는 어떠한 층도 개재되지 않은 것을 의미한다.Since the barrier layer 130 has high adhesion to the polarizer 110, the barrier layer 130 may be formed directly on the polarizer 110 to be directly formed on the polarizer 110 without the adhesive layer 140, thereby realizing a thinning effect of the polarizing plate 100. . The 'directly formed' means that no layer including an adhesive layer, an adhesive layer, or the like is interposed between the polarizer 110 and the barrier layer 130.
배리어층(130)은 모듈러스가 높아서 편광판(100)의 내크랙성을 높일 수 있다. 구체적으로, 배리어층(130)은 모듈러스가 약 500MPa 내지 약 3,000MPa, 더 구체적으로 약 1,000MPa 내지 약 2,500MPa, 보다 더 구체적 약 1,500MPa 내지 약 2,500MPa가 될 수 있다. 상기 범위에서, 편광판의 내크랙성을 높이고, 편광판의 휨 발생을 억제할 수 있다.The barrier layer 130 may have high modulus to increase crack resistance of the polarizer 100. Specifically, the barrier layer 130 may have a modulus of about 500 MPa to about 3,000 MPa, more specifically about 1,000 MPa to about 2,500 MPa, and more specifically about 1,500 MPa to about 2,500 MPa. In the said range, the crack resistance of a polarizing plate can be improved and the curvature of a polarizing plate can be suppressed.
배리어층(130)은 보호층(120)과 접착층(140) 전체 대비 편광자(110)의 다른 일면에 형성되어 편광판(100)의 휨을 억제할 수 있다. 구체적으로, 보호층과 접착층 전체의 두께: 배리어층의 두께의 두께 비는 약 5:1 내지 약 100:1, 구체적으로 약 10:1 내지 약 50:1, 더 구체적으로 약 10:1 내지 약 30:1, 더 구체적으로 약 10:1 내지 20:1이 될 수 있다. 상기 범위에서 편광판의 휨을 억제할 수 있다. 배리어층(130)은 배리어층 모듈러스가 높아 상술한 두께비 범위에서도 편광판의 휨을 충분히 억제할 수 있다.The barrier layer 130 may be formed on the other surface of the polarizer 110 relative to the entirety of the protective layer 120 and the adhesive layer 140 to suppress warpage of the polarizer 100. Specifically, the thickness ratio of the total thickness of the protective layer and the adhesive layer to the thickness of the barrier layer is about 5: 1 to about 100: 1, specifically about 10: 1 to about 50: 1, more specifically about 10: 1 to about 30: 1, more specifically about 10: 1 to 20: 1. The warpage of the polarizing plate can be suppressed in the above range. The barrier layer 130 has a high barrier layer modulus and can sufficiently suppress warpage of the polarizing plate even in the above-described thickness ratio range.
배리어층(130)은 두께가 약 20㎛ 이하, 구체적으로 약 1㎛ 내지 약 15㎛, 더 구체적으로 약 2㎛ 내지 약 12㎛가 될 수 있다. 상기 범위에서, 편광판에 사용될 수 있고, 보호층과 접착층에 대해 적정 두께비를 가져 편광판의 휨을 억제할 수 있고, 배리어성을 높여 편광자의 크랙을 방지할 수 있다.The barrier layer 130 may have a thickness of about 20 μm or less, specifically about 1 μm to about 15 μm, and more specifically about 2 μm to about 12 μm. In the above range, it can be used for the polarizing plate, having a proper thickness ratio with respect to the protective layer and the adhesive layer can suppress the warpage of the polarizing plate, it is possible to increase the barrier properties to prevent cracking of the polarizer.
배리어층(130)은 편광자 일면에 구비되고 상기 배리어층의 또 다른 일면에는 직접적으로 하기 상술되는 점착층에 의해 액정표시패널에 점착됨으로써, 편광판(100)을 액정표시패널에 고정시킬 수 있다.The barrier layer 130 is provided on one surface of the polarizer, and the other surface of the barrier layer is directly adhered to the liquid crystal display panel by the adhesive layer described below, thereby fixing the polarizing plate 100 to the liquid crystal display panel.
배리어층(130)은 배리어층용 조성물로 형성될 수 있다. 배리어층용 조성물은 경화 조성물 구체적으로 광경화 조성물이고, 자외선, 전자선 등을 포함하는 활성 에너지선으로 경화될 수 있다. 이하, 배리어층용 조성물에 대해 상세히 설명한다.The barrier layer 130 may be formed of a barrier layer composition. The barrier layer composition is a curing composition, specifically a photocuring composition, and may be cured with an active energy ray including ultraviolet rays, electron beams, and the like. Hereinafter, the composition for barrier layers is demonstrated in detail.
배리어층용 조성물은 경화성 성분과 개시제를 포함할 수 있다. 본 명세서에서 "경화성 성분"은 배리어층용 조성물 중 활성 에너지선에 의해 경화될 수 있는 성분을 의미한다. 경화성 성분은 하나 또는 2종 이상 배리어층용 조성물에 포함될 수 있다.The barrier layer composition may include a curable component and an initiator. As used herein, the term "curable component" means a component that can be cured by an active energy ray in the barrier layer composition. The curable component may be included in one or two or more compositions for the barrier layer.
배리어층용 조성물은 경화성 성분으로서 유리전이온도(Tg)가 약 50℃ 이상인 (메트)아크릴레이트 및 하기 화학식 1로 표시되는 화합물을 포함하고, 그리고 개시제를 포함할 수 있다:The barrier layer composition may include a (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or more as a curable component and a compound represented by the following Chemical Formula 1, and may include an initiator:
<화학식 1><Formula 1>
Figure PCTKR2016003236-appb-I000001
Figure PCTKR2016003236-appb-I000001
(상기 화학식 1에서, R1 및 R2는 각각 독립적으로 비치환 또는 치환된 C1 내지 C20의 알킬기이고, R3은 수소 또는 비닐기이다).(In Formula 1, R 1 and R 2 are each independently an unsubstituted or substituted C1 to C20 alkyl group, R 3 is hydrogen or a vinyl group).
유리전이온도(Tg)가 약 50℃ 이상인 (메트)아크릴레이트는 배리어층의 기계적 강도 및 모듈러스를 높여 편광판의 고온 및 고습에서의 내구성과 내습성을 높일 수 있다. 유리전이온도(Tg)가 약 50℃ 이상인 (메트)아크릴레이트는 배리어층의 기계적 강도 및 모듈러스를 높여 편광판의 열충격 하에서의 편광자의 내크랙성을 높일 수 있다. 유리전이온도(Tg)가 약 50℃ 이상인 (메트)아크릴레이트는 활성 에너지선에 의한 라디칼에 의해 경화될 수 있다. 유리전이온도가 약 50℃ 이상인 (메트)아크릴레이트는 외부의 수분 또는 편광자의 수분에 의해 경화 반응이 저해를 받지 않고 안정적으로 경화될 수 있다. 유리전이온도(Tg)가 약 50℃ 이상인 (메트)아크릴레이트는 편광자에 대한 밀착성이 좋아 접착층 없이 편광자와 배리어층을 접착시킬 수 있다.The (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or more can increase the mechanical strength and modulus of the barrier layer to increase durability and moisture resistance at high temperature and high humidity of the polarizing plate. The (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or more can increase the mechanical strength and modulus of the barrier layer to increase the crack resistance of the polarizer under the thermal shock of the polarizing plate. The (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or more may be cured by radicals by active energy rays. The (meth) acrylate having a glass transition temperature of about 50 ° C. or more may be stably cured without being inhibited by the external moisture or the moisture of the polarizer. The (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or more has good adhesion to the polarizer and thus can bond the polarizer and the barrier layer without an adhesive layer.
유리전이온도(Tg)가 약 50℃ 이상인 (메트)아크릴레이트는 구체적으로 유리전이온도가 약 60℃ 이상, 더 구체적으로 약 80℃ 이상, 예를 들면 약 60℃ 내지 약 200℃ 예를 들면 약 60℃ 내지 약 150℃인 (메트)아크릴레이트를 포함할 수 있다. 상기 유리전이온도 범위에서, 배리어층의 모듈러스 상승에 따른 열충격 하의 내크랙성을 높일 수 있다.The (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or higher specifically includes a glass transition temperature of about 60 ° C. or higher, more specifically about 80 ° C. or higher, for example, about 60 ° C. to about 200 ° C. (Meth) acrylate that is from 60 ° C to about 150 ° C. Within the glass transition temperature range, crack resistance under thermal shock due to an increase in modulus of the barrier layer may be increased.
유리전이온도(Tg)가 약 50℃ 이상인 (메트)아크릴레이트는 단관능 (메트)아크릴레이트, 2관능 (메트)아크릴레이트 중 하나 이상을 포함할 수 있다. 이들은 단독 또는 2종 이상 혼합하여 배리어층용 조성물에 포함될 수 있다. 단관능(메트)아크릴레이트는 단독 또는 2종 이상 혼합하여 배리어층용 조성물에 포함될 수 있다. 2관능(메트)아크릴레이트는 단독 또는 2종 이상 혼합하여 배리어층용 조성물에 포함될 수 있다.The (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or more may include one or more of monofunctional (meth) acrylate and bifunctional (meth) acrylate. These may be included in the barrier layer composition alone or in mixture of two or more thereof. The monofunctional (meth) acrylate may be included in the barrier layer composition alone or in mixture of two or more kinds. The bifunctional (meth) acrylate may be included in the barrier layer composition alone or in mixture of two or more thereof.
구체적으로, 유리전이온도(Tg)가 약 50℃ 이상인 (메트)아크릴레이트는 디메틸올 트리시클로데칸 디(메트)아크릴레이트, 트리스(2-히드록시에틸)이소시아누레이트디(메트)아크릴레이트, 9,9-비스[4-(2-(메트)아크릴로일옥시에톡시)페닐]플루오렌, 히드록시피발알데히드 모디파이드(modified) 트리메틸올프로판 디(메트)아크릴레이트, 헥산디올 디(메트)아크릴레이트, 노난디올 디(메트)아크릴레이트, 네오펜틸글리콜프로폭실레이트 디(메트)아크릴레이트, 네오펜틸글리콜 디(메트)아크릴레이트, 트리(프로필렌글리콜) 디(메트)아크릴레이트 및 디프로필렌글리콜 디(메트)아크릴레이트 등을 포함하는 폴리(알킬렌글리콜) 디(메트)아크릴레이트 중 하나 이상을 포함할 수 있다. 상기 '알킬렌'은 탄소수 2 내지 5의 알킬렌이 될 수 있다.Specifically, the (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or more is dimethylol tricyclodecane di (meth) acrylate, tris (2-hydroxyethyl) isocyanurate di (meth) acrylate , 9,9-bis [4- (2- (meth) acryloyloxyethoxy) phenyl] fluorene, hydroxypivalaldehyde modified trimethylolpropane di (meth) acrylate, hexanediol di ( Meth) acrylate, nonanediol di (meth) acrylate, neopentylglycolpropoxylate di (meth) acrylate, neopentylglycol di (meth) acrylate, tri (propylene glycol) di (meth) acrylate and di One or more of poly (alkylene glycol) di (meth) acrylates including propylene glycol di (meth) acrylate and the like. The 'alkylene' may be alkylene having 2 to 5 carbon atoms.
더 구체적으로, 유리전이온도(Tg)가 약 50℃ 이상인 (메트)아크릴레이트는 트리스(2-히드록시에틸)이소시아누레이트디(메트)아크릴레이트를 포함하는, 이소시아누레이트기를 갖는 (메트)아크릴레이트를 포함함으로써, 편광판의 고온 및 고습에서의 내구성을 더 높일 수 있다.More specifically, the (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or more has an isocyanurate group, including tris (2-hydroxyethyl) isocyanurate di (meth) acrylate ( By including meth) acrylate, the durability at high temperature and high humidity of a polarizing plate can be improved further.
더 구체적으로, 유리전이온도(Tg)가 약 50℃ 이상인 (메트)아크릴레이트는 폴리(알킬렌글리콜) 디(메트)아크릴레이트를 포함함으로써, 편광판의 고온 및 고습에서의 내구성을 더 높일 수 있다.More specifically, the (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or more may further increase durability at high temperature and high humidity of the polarizing plate by including poly (alkylene glycol) di (meth) acrylate. .
유리전이온도(Tg)가 약 50℃ 이상인 (메트)아크릴레이트는 고형분 기준 배리어층용 조성물의 경화성 성분의 총 합 중 약 20중량% 내지 약 95중량%, 구체적으로 약 20중량% 내지 약 90중량%, 더 구체적으로 약 60중량% 내지 약 95중량%로, 약 60중량% 내지 약 80중량%로 포함될 수 있다. 상기 범위에서, 배리어층용 조성물의 유리전이온도와 배리어층의 모듈러스를 높여 편광판의 고온 및 고습에서의 내구성을 높일 수 있고, 편광자에 대한 밀착성을 높일 수 있다.The (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or more is about 20 wt% to about 95 wt%, specifically about 20 wt% to about 90 wt% of the total sum of the curable components of the composition for a solids-based barrier layer. And, more specifically, about 60% to about 95% by weight, about 60% to about 80% by weight. In the above range, the glass transition temperature of the barrier layer composition and the modulus of the barrier layer may be increased to increase durability at high temperature and high humidity of the polarizing plate, and may improve adhesion to the polarizer.
화학식 1의 화합물은 내수성 및 발수성이 뛰어나다. 따라서, 화학식 1의 화합물은 유리전이온도가 약 50℃ 이상인 (메트)아크릴레이트와 함께 배리어층의 수증기 및/또는 물의 침투를 막아 편광판의 고온 및/또는 고습에서의 내수성과 내습성을 높이고, 수증기 및/또는 물에 의한 편광자의 탈색을 방지하여 편광판의 편광도 변화율을 낮출 수 있다. 특히, 화학식 1의 비닐 에스테르(R3이 비닐기인 화합물)는 활성 에너지선에 의해 열화되지 않아, 편광판의 변색을 억제할 수도 있다.The compound of formula 1 is excellent in water resistance and water repellency. Accordingly, the compound of Formula 1 prevents the penetration of water vapor and / or water of the barrier layer with (meth) acrylate having a glass transition temperature of about 50 ° C. or higher to increase water resistance and moisture resistance at high temperature and / or high humidity of the polarizing plate, and And / or it is possible to prevent the discoloration of the polarizer by water to lower the rate of change of polarization degree of the polarizing plate. In particular, the vinyl ester of the formula (compound in which R 3 is a vinyl group) is not deteriorated by the active energy ray, so that discoloration of the polarizing plate may be suppressed.
화학식 1의 화합물은 단독 또는 2종 이상 혼합하여 포함될 수 있다. 구체적으로, 상기 화학식 1에서 R1 및 R2는 각각 독립적으로 메틸기, 에틸기, 프로필기, 부틸기, 펜틸기, 헥실기, 헵틸기 또는 옥틸기가 될 수 있다. 구체적으로, 상기 화학식 1에서 R1 및 R2는 R1 및 R2의 전체 탄소수의 합이 약 6 내지 약 8, 구체적으로 약 6, 약 7 또는 약 8이 되는 알킬기가 될 수 있다. 구체적으로, 화학식 1에서 R3은 비닐기가 되어, 화학식 1의 화합물은 비닐 에스테르가 될 수 있다. 이때, 편광판의 편광도 함유율과 수분함량 변화율이 더 낮아질 수 있다. 상기 화학식 1의 화합물은 상업적으로 판매되는 상품 VeoVa-9, VeoVa-10, VeoVa-11(이상, Momentive 社), versatic acid(Hexicon 社) 중 하나 이상을 포함할 수 있다. 특히, VeoVa-10은 접착성, 내수성, 및 발수성이 우수하며 UV에 의하여 열화가 일어나지 않아 변색에 강한 특성을 가진다. The compound of formula 1 may be included alone or in combination of two or more. Specifically, in Formula 1, R 1 and R 2 may be each independently a methyl group, ethyl group, propyl group, butyl group, pentyl group, hexyl group, heptyl group or octyl group. Specifically, in Formula 1, R 1 and R 2 may be an alkyl group in which the total carbon number of R 1 and R 2 is about 6 to about 8, specifically about 6, about 7, or about 8. Specifically, in Formula 1, R 3 may be a vinyl group, and the compound of Formula 1 may be a vinyl ester. At this time, the polarization degree content rate and the moisture content change rate of the polarizing plate may be lowered. The compound of Formula 1 may include one or more of commercially available products VeoVa-9, VeoVa-10, VeoVa-11 (or more, Momentive, Inc.), versatic acid (Hexicon, Ltd.). In particular, VeoVa-10 has excellent adhesiveness, water resistance, and water repellency, and does not cause deterioration by UV, and thus has strong characteristics against discoloration.
화학식 1의 화합물 고형분 기준 배리어층용 조성물의 경화성 성분의 총 합 중 약 5중량% 내지 약 80중량%, 구체적으로 약 5중량% 내지 약 70중량%, 더 구체적으로 약 5중량% 내지 약 40중량%, 예를 들면 약 10중량% 내지 약 40중량%로 포함될 수 있다. 상기 범위에서, 편광판의 내수성이 좋아지고, 배리어층의 유리전이온도가 저하되지 않아 편광자의 내크랙성이 우수할 수 있다.About 5 wt% to about 80 wt%, specifically about 5 wt% to about 70 wt%, more specifically about 5 wt% to about 40 wt% of the total sum of the curable components of the composition for barrier solids based on the compound of formula 1 For example, about 10% to about 40% by weight. Within this range, the water resistance of the polarizing plate may be improved, and the glass transition temperature of the barrier layer may not be lowered, and thus the crack resistance of the polarizer may be excellent.
개시제는 경화성 성분을 경화시킬 수 있다. 개시제는 광라디칼 개시제, 광양이온 개시제 중 하나 이상을 포함할 수 있다. 개시제는 단독 또는 2종 이상 혼합하여 사용될 수 있다.The initiator can cure the curable component. The initiator may comprise one or more of a photoradical initiator, a photocationic initiator. The initiator may be used alone or in combination of two or more thereof.
광라디칼 개시제는 당업자에게 통상적으로 알려진 것을 사용할 수 있다. 구체적으로, 광라디칼 개시제는 티오크산톤계, 인계, 트리아진계, 아세토페논계, 벤조페논계, 벤조인계, 옥심계 중 하나 이상을 사용할 수 있다. 구체적으로, 광라디칼 개시제는 인계 예를 들면 디페닐(2,4,6-트리메틸벤조일)포스핀옥시드, 비스(2,6-디메톡시벤조일)(2,4,4-트리메틸펜틸)포스핀옥시드 등을 사용할 수 있다.The photoradical initiator may be one known to those skilled in the art. Specifically, the optical radical initiator may use at least one of thioxanthone, phosphorus, triazine, acetophenone, benzophenone, benzoin and oxime. Specifically, photoradical initiators are phosphorus based, for example diphenyl (2,4,6-trimethylbenzoyl) phosphine oxide, bis (2,6-dimethoxybenzoyl) (2,4,4-trimethylpentyl) phosphine oxide Etc. can be used.
광양이온 개시제는 당업자에게 통상적으로 알려진 것을 사용할 수 있다. 구체적으로, 광양이온 개시제는 양이온과 음이온을 포함하는 오늄염(onium salt)을 사용할 수 있다. 구체적으로, 양이온은 디페닐요오드늄, 4-메톡시디페닐요오드늄, 비스(4-메틸페닐)요오드늄, 비스(4-터트-부틸페닐)요오드늄, 비스(도데실페닐)요오드늄, (4-메틸페닐)[(4-(2-메틸프로필)페닐)요오드늄 등의 디아릴요오드늄, 트리페닐술포늄, 디페닐-4-티오페녹시페닐술포늄 등의 트리아릴술포늄, 비스[4-(디페닐술포니오)페닐]술피드 등을 들 수 있다. 구체적으로, 음이온은 헥사플루오로포스페이트(PF6 -), 테트라플루오로보레이트(BF4 -), 헥사플루오로안티모네이트(SbF6 -), 헥사플루오로아르세네이트(AsF6 -), 헥사클로로안티모네이트(SbCl6 -) 등을 들 수 있다. Photocationic initiators can be used those commonly known to those skilled in the art. Specifically, the photocationic initiator may use an onium salt containing a cation and an anion. Specifically, the cation is diphenyl iodonium, 4-methoxydiphenyl iodonium, bis (4-methylphenyl) iodonium, bis (4-tert-butylphenyl) iodonium, bis (dodecylphenyl) iodonium, (4 Triarylsulfonium, such as diaryl iodonium, such as -methylphenyl) [(4- (2-methylpropyl) phenyl) iodonium, triphenylsulfonium, diphenyl-4-thiophenoxyphenylsulfonium, and bis [ 4- (diphenylsulfonio) phenyl] sulfide etc. are mentioned. Specifically, the anion is phosphate (PF 6 -) hexafluoropropane, borates (BF 4 -) tetrafluoroborate, antimonate hexafluorophosphate (SbF 6 -), are Senate hexafluorophosphate (AsF 6 -), hexamethylene Chloro antimonate (SbCl 6 ) and the like.
개시제는 고형분 기준 배리어층용 조성물 중 경화성 성분의 총합 100중량부에 대해, 약 0.1중량부 내지 약 10중량부, 구체적으로 약 1중량부 내지 약 6중량부로 포함될 수 있다. 상기 범위에서, 경화성 성분이 충분히 경화될 수 있고, 잔량의 개시제가 남아서 배리어층의 투명도가 저하되는 것을 막을 수 있다.The initiator may be included in an amount of about 0.1 part by weight to about 10 parts by weight, specifically about 1 part by weight to about 6 parts by weight, based on 100 parts by weight of the total amount of the curable component in the composition for the solid content barrier layer. In the above range, the curable component can be sufficiently cured, and the residual amount of initiator can remain to prevent the transparency of the barrier layer from decreasing.
일 구체예에서, 배리어층용 조성물은 고형분 기준, 유리전이온도(Tg)가 약 50℃ 이상인 (메트)아크릴레이트 약 20중량% 내지 약 95중량%, 및 화학식 1의 화합물 약 5중량% 내지 약 80중량%를 포함하는 경화성 성분, 경화성 성분의 총 합 100중량부에 대해 개시제 약 0.1중량부 내지 약 10중량부를 포함할 수 있다.In one embodiment, the barrier layer composition comprises about 20% to about 95% by weight of (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or more, and about 5% to about 80% of the compound of Formula 1 And about 0.1 part to about 10 parts by weight of initiator based on 100 parts by weight of the total amount of the curable component, including the curable component.
배리어층용 조성물은 경화성 성분으로서, 3관능 이상의 다관능 (메트)아크릴레이트를 더 포함할 수 있다.The barrier layer composition may further include a trifunctional or higher polyfunctional (meth) acrylate as the curable component.
3관능 이상의 다관능 (메트)아크릴레이트는 배리어층의 가교 밀도를 향상시켜 배리어층의 응집 에너지를 높이고 신뢰성을 높일 수 있다. 3관능 이상의 다관능 (메트)아크릴레이트는 광에너지에 의해 개시되는 라디칼에 반응하여 경화될 수 있다. 구체적으로, 3관능 이상의 다관능 (메트)아크릴레이트는 3관능 내지 6관능의 다관능 (메트)아크릴레이트, 더 구체적으로 3관능, 4관능, 5관능, 또는 6관능의 (메트)아크릴레이트가 될 수 있다.The trifunctional or higher polyfunctional (meth) acrylate can improve the crosslinking density of the barrier layer to increase the cohesive energy of the barrier layer and increase the reliability. Trifunctional or higher polyfunctional (meth) acrylates can be cured in response to radicals initiated by light energy. Specifically, the tri- or multi-functional (meth) acrylate may be a tri- or 6-functional poly-functional (meth) acrylate, more specifically, a tri-, tetra-, 5- or 6-functional (meth) acrylate. Can be.
구체적으로, 3관능 이상의 다관능 (메트)아크릴레이트는 비치환된, 글리세린트리(메트)아크릴레이트, 트리메틸올프로판트리(메트)아크릴레이트, 디트리메틸올프로판트리(메트)아크릴레이트, 디트리메틸올프로판테트라(메트)아크릴레이트, 펜타에리트리톨트리(메트)아크릴레이트, 펜타에리트리톨테트라(메트)아크릴레이트, 디펜타에리트리톨테트라(메트)아크릴레이트, 디펜타에리트리톨펜타(메트)아크릴레이트, 디펜타에리트리톨헥사(메트)아크릴레이트 등의 비치환된 3관능 이상의 지방족 폴리올의 다관능(메트)아크릴레이트를 포함할 수 있다. 또한, 3관능 이상의 (메트)아크릴레이트는 할로겐 치환된 지방족 폴리올의 다관능(메트)아크릴레이트, 글리세린의 알킬렌옥사이드 부가물의 트리(메트)아크릴레이트, 트리메틸올프로판의 알킬렌옥사이드 부가물의 트리(메트)아크릴레이트, 1,1,1-트리스[(메트)아크릴로일옥시에톡시에톡시]프로판, 트리스(히드록시에틸)이소시아누레이트트리(메트)아크릴레이트, 6관능의 폴리에스테르 아크릴레이트(PS-610, 미원 상사) 중 하나 이상을 포함할 수 있다.Specifically, trifunctional or higher polyfunctional (meth) acrylates are unsubstituted, glycerin tri (meth) acrylate, trimethylolpropane tri (meth) acrylate, ditrimethylolpropane tri (meth) acrylate, ditrimethylol Propane tetra (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, Polyfunctional (meth) acrylates of unsubstituted trifunctional or higher aliphatic polyols such as dipentaerythritol hexa (meth) acrylate. The trifunctional or higher trifunctional (meth) acrylates include polyfunctional (meth) acrylates of halogen-substituted aliphatic polyols, tri (meth) acrylates of alkylene oxide adducts of glycerin, and trialkylol adducts of alkylene oxide adducts of trimethylolpropane. Meth) acrylate, 1,1,1-tris [(meth) acryloyloxyethoxyethoxy] propane, tris (hydroxyethyl) isocyanurate tri (meth) acrylate, 6 functional polyester acrylic It may include one or more of the rate (PS-610, Miwon Corp.).
3관능 이상의 다관능 (메트)아크릴레이트는 단독 또는 2종 이상 혼합하여 배리어층용 조성물에 포함될 수 있다.The trifunctional or higher polyfunctional (meth) acrylate may be included in the barrier layer composition alone or in mixture of two or more kinds.
3관능 이상의 다관능 (메트)아크릴레이트는 고형분 기준 배리어층용 조성물의 경화성 성분의 총 합 중 약 10중량% 이하, 구체적으로 약 0.1중량% 내지 약 10중량%, 더 구체적으로 약 1중량% 내지 약 10중량%, 예를 들면 약 1중량%, 2중량%, 3중량%, 4중량%, 5중량%, 6중량%, 7중량%, 8중량%, 9중량% 또는 10중량%로 포함될 수 있다. 상기 범위에서, 배리어층의 신뢰성을 높이고, 배리어층용 조성물의 경화 수축이 없어 밀착성 감소가 일어나지 않고, 편광판의 재단성이 좋을 수 있다.The trifunctional or higher polyfunctional (meth) acrylate is about 10% by weight or less, specifically about 0.1% by weight to about 10% by weight, more specifically about 1% by weight to about 10% by weight, based on the total amount of the curable components of the composition for the solid content barrier layer. 10 weight percent, for example, about 1 weight percent, 2 weight percent, 3 weight percent, 4 weight percent, 5 weight percent, 6 weight percent, 7 weight percent, 8 weight percent, 9 weight percent, or 10 weight percent have. In the above range, the barrier layer may have high reliability, no curing shrinkage of the barrier layer composition may occur, and adhesiveness may not decrease, and the cutting property of the polarizing plate may be good.
3관능 이상의 다관능 (메트)아크릴레이트는 유리전이온도(Tg)가 약 50℃ 이상인 (메트)아크릴레이트와 마찬가지로 라디칼 중합성 화합물이므로 배리어층, 편광판의 효과를 높이기 위해서는 함량비가 중요하다. 3관능 이상의 다관능 (메트)아크릴레이트는 유리전이온도(Tg)가 약 50℃ 이상인 (메트)아크릴레이트와 3관능 이상의 다관능 (메트)아크릴레이트 합 중 약 20중량% 이하, 구체적으로 약 5중량% 내지 약 20중량%로 포함될 수 있다. 상기 범위에서, 경화 수축이 적어 밀착성 감소가 일어나지 않고 재단성 불량이 일어나지 않을 수 있다.Since the trifunctional or higher polyfunctional (meth) acrylate is a radically polymerizable compound like the (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or higher, the content ratio is important for enhancing the effect of the barrier layer and the polarizing plate. The trifunctional or higher polyfunctional (meth) acrylate is about 20% by weight or less of the sum of the (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C or higher and the trifunctional or higher polyfunctional (meth) acrylate, specifically about 5 Weight percent to about 20 weight percent. In the above range, there is little hardening shrinkage so that the decrease in adhesion may not occur and poor cutting properties may not occur.
일 구체예에서, 배리어층용 조성물은 고형분 기준, 유리전이온도(Tg)가 약 50℃ 이상인 (메트)아크릴레이트 약 20중량% 내지 약 90중량%, 화학식 1의 화합물 약 5중량% 내지 약 70중량%, 및 3관능 이상의 다관능 (메트)아크릴레이트 약 0.1중량% 내지 약 10중량%를 포함하는 경화성 성분, 경화성 성분의 총 합 100중량부에 대해 개시제 약 0.1중량부 내지 약 10중량부를 포함할 수 있다.In one embodiment, the composition for the barrier layer is about 20% to about 90% by weight (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or more, and about 5% to about 70% by weight of the compound of Formula 1 %, And from about 0.1 part to about 10 parts by weight of the curable component comprising about 0.1% to about 10% by weight of a trifunctional or higher polyfunctional (meth) acrylate, based on 100 parts by weight of the total amount of the curable component. Can be.
배리어층용 조성물은 용제를 포함하지 않는 무용제형 조성물이나, 코팅성, 도공성 또는 가공성을 용이하게 하기 위해 용제를 더 포함할 수도 있다. 용제는 메틸에틸케톤, 메틸이소부틸케톤, 프로필렌글리콜모노메틸에테르아세테이트 등을 포함할 수 있지만 이에 제한되지 않는다.The barrier layer composition may further include a solvent-free composition containing no solvent, or a solvent in order to facilitate coating, coating, or processability. Solvents may include, but are not limited to, methyl ethyl ketone, methyl isobutyl ketone, propylene glycol monomethyl ether acetate, and the like.
배리어층용 조성물은 첨가제를 더 포함할 수 있다. 첨가제는 배리어층에 추가적인 기능을 제공할 수 있다. 구체적으로, 첨가제는 UV 흡수제, 반응 억제제, 접착성 향상제, 요변성 부여제, 도전성 부여제, 색소 조정제, 안정화제, 대전방지제, 산화방지제, 및 레벨링제 등에서 하나 이상을 포함할 수 있지만, 이에 제한되지 않는다.The barrier layer composition may further include an additive. The additive may provide additional functionality to the barrier layer. Specifically, the additive may include one or more of a UV absorber, a reaction inhibitor, an adhesion enhancer, a thixotropic imparting agent, a conductivity imparting agent, a color regulator, a stabilizer, an antistatic agent, an antioxidant, a leveling agent, and the like, but is not limited thereto. It doesn't work.
배리어층용 조성물은 25℃에서 점도가 약 5cPs 내지 약 200cPs, 구체적으로 약 10cPs 내지 약 150cPs가 될 수 있다. 상기 범위에서 배리어층의 코팅성이 좋아 배리어층의 형성이 용이할 수 있다.The barrier layer composition may have a viscosity of about 5 cPs to about 200 cPs, specifically about 10 cPs to about 150 cPs at 25 ° C. The coating property of the barrier layer may be good within the above range, so that the barrier layer may be easily formed.
접착층(140) Adhesive Layer 140
접착층(140)은 편광자(110)와 보호층(120) 사이에 형성되어 편광자(110)와 보호층(120)을 접착시킬 수 있다.The adhesive layer 140 may be formed between the polarizer 110 and the protective layer 120 to bond the polarizer 110 and the protective layer 120.
접착층(140)은 두께가 약 5㎛ 이하, 구체적으로 약 1㎛ 내지 약 4㎛가 될 수 있다. 상기 범위에서, 편광판에 사용될 수 있다. The adhesive layer 140 may have a thickness of about 5 μm or less, specifically about 1 μm to about 4 μm. In the above range, it can be used for the polarizing plate.
접착층(140)은 활성 에너지선 경화형 접착제 조성물로 형성됨으로써, 보호층과 함께 편광판의 고온 고습에서의 내구성을 높일 수 있고, 내 Crack성 효과가 있을 수 있다.Since the adhesive layer 140 is formed of an active energy ray-curable adhesive composition, the adhesive layer 140 may increase durability at high temperature and high humidity of the polarizing plate together with the protective layer, and may have a crack resistance effect.
활성 에너지선 경화형 접착제 조성물은 에폭시계 화합물, (메트)아크릴계 화합물, 개시제를 포함할 수 있다.The active energy ray-curable adhesive composition may include an epoxy compound, a (meth) acrylic compound, and an initiator.
에폭시계 화합물은 지환족 에폭시계 화합물, 방향족 에폭시계 화합물, 지방족 에폭시계 화합물, 수소화 에폭시계 화합물, 또는 이들의 혼합물을 포함할 수 있다. 에폭시계 화합물은 (메트)아크릴레이트기가 없는 비-(메트)아크릴레이트 화합물을 포함할 수 있다.The epoxy compound may include an alicyclic epoxy compound, an aromatic epoxy compound, an aliphatic epoxy compound, a hydrogenated epoxy compound, or a mixture thereof. The epoxy compound may include a non- (meth) acrylate compound without a (meth) acrylate group.
지환족 에폭시계 화합물은 지환식 고리에 1개 이상의 에폭시기를 갖는 화합물이 될 수 있다. 지환족 에폭시계 화합물은 지환족 디에폭시 카르복실레이트가 될 수 있다. 구체예에서, 3,4-에폭시시클로헥실메틸-3',4'-에폭시시클로헥산카르복실레이트, 2-(3,4-에폭시시클로헥실-5,5-스피로-3,4-에폭시)시클로헥산-메타-디옥산, 비스(3,4-에폭시시클로헥실메틸)아디페이트, 비스(3,4-에폭시-6-메틸시클로헥실)아디페이트, 3,4-에폭시-6-메틸시클로헥실-3',4'-에폭시-6'-메틸시클로헥산카르복실레이트, ε-카프로락톤 변성 3,4-에폭시시클로헥실메틸-3',4'-에폭시시클로헥산카르복실레이트, 트리메틸카프로락톤 변성 3,4-에폭시시클로헥실메틸-3',4'-에폭시시클로헥산카르복실레이트, β-메틸-δ-발레로락톤 변성 3,4-에폭시시클로헥실메틸-3',4'-에폭시시클로헥산카르복실레이트, 메틸렌비스(3,4-에폭시시클로헥산), 에틸렌글리콜의 디(3,4-에폭시시클로헥실메틸)에테르, 에틸렌비스(3,4-에폭시시클로헥산카르복실레이트), 에폭시시클로헥사히드로프탈산디옥틸, 에폭시시클로헥사히드로프탈산 디-2-에틸헥실 등을 들 수 있다.The alicyclic epoxy compound may be a compound having one or more epoxy groups in the alicyclic ring. The alicyclic epoxy compound may be an alicyclic diepoxy carboxylate. In an embodiment, 3,4-epoxycyclohexylmethyl-3 ', 4'-epoxycyclohexanecarboxylate, 2- (3,4-epoxycyclohexyl-5,5-spiro-3,4-epoxy) cyclo Hexane-meth-dioxane, bis (3,4-epoxycyclohexylmethyl) adipate, bis (3,4-epoxy-6-methylcyclohexyl) adipate, 3,4-epoxy-6-methylcyclohexyl- 3 ', 4'-epoxy-6'-methylcyclohexanecarboxylate, ε-caprolactone modified 3,4-epoxycyclohexylmethyl-3', 4'-epoxycyclohexanecarboxylate, trimethylcaprolactone modified 3 , 4-epoxycyclohexylmethyl-3 ', 4'-epoxycyclohexanecarboxylate, β-methyl-δ-valerolactone modified 3,4-epoxycyclohexylmethyl-3', 4'-epoxycyclohexanecarbox Carboxylate, methylenebis (3,4-epoxycyclohexane), di (3,4-epoxycyclohexylmethyl) ether of ethylene glycol, ethylenebis (3,4-epoxycyclohexanecarboxylate), epoxycyclohexahydrate Dioctyl phthalate, and the like epoxy hexahydrophthalic acid di-2-ethylhexyl cyclohexane.
방향족 에폭시계 화합물은 비스페놀 A, F, 및 페놀 노블락, 크레졸 노블락, 비스페놀 A-노블락, 다이클로로펜타디엔 노블락, 트리페놀메탄의 글리시딜 에테르, 트리글리시딜 파라아미노페놀, 테트라글리시딜 메틸렌 디아닐린 등이 될 수 있다.Aromatic epoxy compounds include bisphenol A, F, and phenol noblock, cresol noblock, bisphenol A-noblock, dichloropentadiene noblock, glycidyl ether of triphenolmethane, triglycidyl paraaminophenol, tetraglycidyl methylene di Aniline and the like.
지방족 에폭시계 화합물은 구체예로서 1,4-부탄디올디글리시딜에테르, 1,6-헥산디올디글리시딜에테르, 네오펜틸글리콜디글리시딜에테르, 트리메틸올프로판트리글리시딜에테르, 폴리에틸렌글리콜디글리시딜에테르, 글리세린트리글리시딜에테르, 폴리프로필렌글리콜디글리시딜에테르류; 에틸렌글리콜, 프로필렌글리콜, 글리세린 등의 지방족 다가 알코올에 1종 또는 2종 이상의 알킬렌옥시드를 부가함으로써 얻어지는 폴리에테르폴리올의 폴리글리시딜에테르류; 지방족 장쇄 이염기산의 디글리시딜에스테르류; 지방족 고급 알코올의 모노글리시딜에테르류; 고급 지방산의 글리시딜에테르류; 에폭시화 대두유; 에폭시스테아르산부틸; 에폭시스테아르산옥틸; 에폭시화아마인유; 에폭시화 폴리부타디엔 등을 들 수 있다.Specific examples of the aliphatic epoxy compound include 1,4-butanediol diglycidyl ether, 1,6-hexanediol diglycidyl ether, neopentyl glycol diglycidyl ether, trimethylol propane triglycidyl ether, and polyethylene glycol. Diglycidyl ether, glycerin triglycidyl ether, polypropylene glycol diglycidyl ether; Polyglycidyl ethers of polyether polyols obtained by adding one or two or more alkylene oxides to aliphatic polyhydric alcohols such as ethylene glycol, propylene glycol and glycerin; Diglycidyl esters of aliphatic long-chain dibasic acids; Monoglycidyl ethers of aliphatic higher alcohols; Glycidyl ethers of higher fatty acids; Epoxidized soybean oil; Butyl epoxystearate; Octyl epoxystearate; Epoxidized flax oils; Epoxidized polybutadiene etc. are mentioned.
수소화 에폭시계 화합물은 방향족 에폭시 수지를 촉매 존재 하에 가압 하에서 선택적으로 수소화 반응을 행하여 얻어지는 수지를 의미한다. 상기 방향족 에폭시 수지로는 예를 들면, 비스페놀 A의 디글리시딜에테르, 비스페놀 F의 디글리시딜 에테르, 비스페놀 S의 디글리시딜 에테르 등과 같은 비스페놀형 에폭시 수지; 페놀 노볼락 에폭시 수지, 크레졸 노볼락 에폭시 수지, 히드록시벤즈알데히드페놀노볼락에폭시 수지와 같은 노볼락형 에폭시 수지; 테트라히드록시페닐메탄의 글리시딜 에테르, 테트라히드록시벤조페논의 글리시딜 에테르, 에폭시화 폴리비닐 페놀과 같은 다관능형의 에폭시 수지 등을 들 수 있다. 이들 방향족 에폭시 수지의 모핵 수소 첨가 물이 수소화 에폭시 수지가 되지만, 이 중에서 수소화한 비스페놀 A의 글리시딜 에테르를 사용하는 것이 바람직하다.The hydrogenated epoxy compound means a resin obtained by selectively hydrogenating an aromatic epoxy resin under pressure in the presence of a catalyst. Examples of the aromatic epoxy resins include bisphenol type epoxy resins such as diglycidyl ether of bisphenol A, diglycidyl ether of bisphenol F, and diglycidyl ether of bisphenol S; Novolac type epoxy resins such as phenol novolac epoxy resins, cresol novolac epoxy resins, hydroxybenzaldehyde phenol novolac epoxy resins; And polyfunctional epoxy resins such as glycidyl ether of tetrahydroxyphenylmethane, glycidyl ether of tetrahydroxybenzophenone, and epoxidized polyvinyl phenol. Although the mother nucleus hydrogenated products of these aromatic epoxy resins become a hydrogenated epoxy resin, it is preferable to use the glycidyl ether of the hydrogenated bisphenol A among these.
(메트)아크릴계 화합물은 (메트)아크릴레이트기를 1개 갖는 단관능 (메트)아크릴레이트, (메트)아크릴레이트기를 2개 갖는 2관능 (메트)아크릴레이트 중 하나 이상을 포함할 수 있다. (메트)아크릴계 화합물은 1개 이상의 수산기를 함유함으로써 편광자에 대한 밀착력을 높일 수 있다. 구체적으로, (메트)아크릴계 화합물은 2-히드록시에틸 (메트)아크릴레이트, 4-히드록시부틸 (메트)아크릴레이트, 2-히드록시프로필 (메트)아크릴레이트, 2-히드록시부틸 (메트)아크릴레이트, 6-히드록시헥실 (메트)아크릴레이트, 1,4-시클로헥산디메탄올 모노(메트)아크릴레이트, 1-클로로-2-히드록시프로필 (메트)아크릴레이트, 디에틸렌글리콜 모노(메트)아크릴레이트, 1,6-헥산디올 모노(메트)아크릴레이트, 2-히드록시-3-페닐옥시프로필 (메트)아크릴레이트, 4-히드록시사이클로펜틸 (메트)아크릴레이트, 2-히드록시-3-페닐옥시부틸 (메트)아크릴레이트, 4-히드록시사이클로헥실 (메타)아크릴레이트 중 하나 이상을 포함할 수 있다.The (meth) acrylic compound may include at least one of a monofunctional (meth) acrylate having one (meth) acrylate group and a bifunctional (meth) acrylate having two (meth) acrylate groups. By containing one or more hydroxyl groups, the (meth) acrylic compound can enhance the adhesion to the polarizer. Specifically, the (meth) acrylic compound is 2-hydroxyethyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) Acrylate, 6-hydroxyhexyl (meth) acrylate, 1,4-cyclohexanedimethanol mono (meth) acrylate, 1-chloro-2-hydroxypropyl (meth) acrylate, diethylene glycol mono (meth ) Acrylate, 1,6-hexanediol mono (meth) acrylate, 2-hydroxy-3-phenyloxypropyl (meth) acrylate, 4-hydroxycyclopentyl (meth) acrylate, 2-hydroxy- One or more of 3-phenyloxybutyl (meth) acrylate, 4-hydroxycyclohexyl (meth) acrylate.
에폭시계 화합물과 (메트)아크릴계 화합물의 합 100중량부 중 에폭시계 화합물은 약 50중량부 내지 약 90중량부, (메트)아크릴계 화합물은 약 10중량부 내지 약 50중량부로 포함될 수 있다. 상기 범위에서, 편광자에 대한 밀착성이 좋을 수 있다.The epoxy compound may be included in an amount of about 50 parts by weight to about 90 parts by weight and the (meth) acrylic compound may be included in an amount of about 10 parts by weight to about 50 parts by weight based on 100 parts by weight of the epoxy compound and the (meth) acrylic compound. In the above range, the adhesion to the polarizer may be good.
개시제는 에폭시계 화합물과 (메트)아크릴계 화합물을 경화시킬 수 있다. 개시제는 광양이온 개시제, 광라디칼 개시제 중 하나 이상을 포함할 수 있다. 개시제는 단독 또는 2종 이상 혼합하여 사용될 수 있다. 광양이온 개시제, 광라디칼 개시제에 대한 내용은 상기에서 상술한 바와 같다.The initiator can cure the epoxy compound and the (meth) acrylic compound. The initiator may comprise one or more of a photocationic initiator, a photoradical initiator. The initiator may be used alone or in combination of two or more thereof. Details of the photocationic initiator and the photoradical initiator are as described above.
개시제는 고형분 기준 에폭시계 화합물과 (메트)아크릴계 화합물의 합 100중량부에 대해 약 0.1중량부 내지 약 10중량부, 구체적으로 약 1중량부 내지 약 6중량부로 포함될 수 있다. 상기 범위에서, 에폭시계 화합물과 (메트)아크릴계 화합물이 충분히 경화될 수 있고, 잔량의 개시제로 접착층의 투명성이 떨어지는 것을 막을 수 있다.The initiator may be included in an amount of about 0.1 part by weight to about 10 parts by weight, specifically about 1 part by weight to about 6 parts by weight, based on 100 parts by weight of the total amount of the epoxy-based compound and the (meth) acrylic compound. In the above range, the epoxy compound and the (meth) acrylic compound can be sufficiently cured, and it is possible to prevent the transparency of the adhesive layer from falling off with a residual amount of initiator.
이하, 본 발명의 일 실시예에 따른 편광판을 제조 방법을 설명한다.Hereinafter, a method of manufacturing a polarizing plate according to an embodiment of the present invention will be described.
본 발명의 일 실시예에 따른 편광판은 보호층의 일면에 접착층용 조성물을 도포하고, 편광자의 일면과 합지하고, 편광자의 다른 일면에 배리어층용 조성물을 도포하고, 접착층용 조성물과 배리어층용 조성물을 경화시키는 단계에 의해 제조될 수 있다.In the polarizing plate according to the embodiment of the present invention, the composition for the adhesive layer is applied to one surface of the protective layer, laminated with one surface of the polarizer, the composition for the barrier layer is applied to the other surface of the polarizer, and the composition for the adhesive layer and the barrier layer composition are cured. It can be prepared by the step of.
접착층용 조성물과 배리어층용 조성물은 각각 통상의 도포 방법에 의해 도포될 수 있다. 구체적으로, 다이 코팅, 그라비아 코팅 등으로 도포될 수 있다. 경화는 활성 에너지선 구체적으로 UV에서 약 100mW/cm2 내지 약 2,000mW/cm2, 약 100mJ/cm2 내지 약 2,000mJ/cm2으로 조사하는 것을 포함할 수 있다. 편광판은 약 22℃ 내지 약 25℃, 상대습도 약 20% 내지 약 60%에서 제조될 수 있다.The composition for the adhesive layer and the composition for the barrier layer can each be applied by a conventional coating method. Specifically, it may be applied by die coating, gravure coating and the like. Curing may comprise irradiation of about 100mW / cm 2 to about 2,000mW / cm 2, from about 100mJ / cm 2 to about 2,000mJ / cm 2 from the UV to the active energy ray-specifically. The polarizing plate may be prepared at about 22 ° C. to about 25 ° C., and about 20% to about 60% relative humidity.
이하, 도 2를 참조하여 본 발명의 다른 실시예에 따른 편광판을 설명한다. 도 2는 본 발명의 다른 실시예에 따른 편광판의 단면도이다.Hereinafter, a polarizer according to another exemplary embodiment of the present invention will be described with reference to FIG. 2. 2 is a cross-sectional view of a polarizer according to another embodiment of the present invention.
도 2를 참조하면, 본 발명의 다른 실시예에 따른 편광판(200)은 편광자(110), 보호층(120), 배리어층(130), 접착층(140) 및 점착층(150)을 포함할 수 있다. 본 실시예에 따른 편광판은 배리어층(130)의 하부면에 점착층(150)이 형성됨으로써, 액정패널과 같은 광학표시장치용 패널과 편광판을 점착시킬 수 있다. 점착층이 더 형성된 점을 제외하고는 본 발명의 일 실시예에 따른 편광판과 실질적으로 동일하다. 이에, 이하에서는 점착층에 대해서만 설명한다.2, the polarizer 200 according to another embodiment of the present invention may include a polarizer 110, a protective layer 120, a barrier layer 130, an adhesive layer 140, and an adhesive layer 150. have. In the polarizing plate according to the present exemplary embodiment, the adhesive layer 150 is formed on the lower surface of the barrier layer 130, thereby adhering the polarizing plate to the panel for an optical display device such as a liquid crystal panel. Except that the adhesive layer is further formed is substantially the same as the polarizing plate according to an embodiment of the present invention. Therefore, below, only an adhesion layer is demonstrated.
점착층(150)은 배리어층의 하부면에 형성되어 편광판을 패널 등에 점착시킬 수 있다.The adhesive layer 150 may be formed on the bottom surface of the barrier layer to adhere the polarizer to the panel.
점착층(150)은 모듈러스가 약 0.5MPa 이하, 구체적으로 약 0.001MPa 내지 약 0.5MPa, 약 0.01MPa 내지 약 0.1MPa가 될 수 있다. 상기 범위에서, 보호층, 접착층, 편광자 및 배리어층이 적층 시 휨이 최소화되고, 편광자가 가질 수 있는 응력을 완화해줌으로써 내 크랙성이 우수할 수 있다. 구체적으로, 편광판(200)은 휨이 약 3mm 이하, 구체적으로 약 0mm 내지 약 2.5mm이 될 수 있다. 상기 범위에서, 편광판으로 사용될 수 있다.The adhesive layer 150 may have a modulus of about 0.5 MPa or less, specifically about 0.001 MPa to about 0.5 MPa, about 0.01 MPa to about 0.1 MPa. In the above range, when the protective layer, the adhesive layer, the polarizer and the barrier layer are laminated, the warpage is minimized and the crack resistance may be excellent by alleviating the stress that the polarizer may have. Specifically, the polarizing plate 200 may have a warpage of about 3 mm or less, specifically about 0 mm to about 2.5 mm. In the above range, it can be used as a polarizing plate.
점착층(150)은 두께가 약 5㎛ 내지 약 40㎛, 구체적으로 약 10㎛ 내지 약 30㎛가 될 수 있다. 상기 범위에서, 편광판에 사용될 수 있다.The adhesive layer 150 may have a thickness of about 5 μm to about 40 μm, specifically about 10 μm to about 30 μm. In the above range, it can be used for the polarizing plate.
점착층(150)은 (메트)아크릴계 공중합체와 가교제를 포함하는 점착층용 조성물로 형성될 수 있다. 이하, 점착층용 조성물에 대해 설명한다.The adhesive layer 150 may be formed of a composition for a pressure-sensitive adhesive layer containing a (meth) acrylic copolymer and a crosslinking agent. Hereinafter, the composition for adhesion layers is demonstrated.
점착층용 조성물은 알킬기를 갖는 (메트)아크릴계 단량체와 수산기를 갖는 (메트)아크릴계 단량체를 포함하는 단량체 혼합물의 (메트)아크릴계 공중합체와 가교제를 포함할 수 있다.The composition for pressure-sensitive adhesive layers may include a (meth) acrylic copolymer and a crosslinking agent of a monomer mixture containing a (meth) acrylic monomer having an alkyl group and a (meth) acrylic monomer having a hydroxyl group.
알킬기를 갖는 (메트)아크릴계 단량체는 비치환된 C1 내지 C20의 알킬기를 갖는 (메트)아크릴산 에스테르를 포함할 수 있다. 구체적으로, 알킬기를 갖는 (메트)아크릴계 단량체는 에틸(메트)아크릴레이트, 프로필(메트)아크릴레이트, N-부틸(메트)아크릴레이트, 펜틸(메트)아크릴레이트, 2-에틸헥실(메트)아크릴레이트 중 하나 이상을 포함할 수 있다. 이들은 단독 또는 2종 이상 혼합하여 포함될 수 있다.The (meth) acrylic monomer having an alkyl group may include an (meth) acrylic acid ester having an unsubstituted C1 to C20 alkyl group. Specifically, the (meth) acrylic monomer having an alkyl group is ethyl (meth) acrylate, propyl (meth) acrylate, N-butyl (meth) acrylate, pentyl (meth) acrylate, 2-ethylhexyl (meth) acryl It may include one or more of the rates. These may be included alone or in combination of two or more.
수산기를 갖는 (메트)아크릴계 단량체는 1개 이상의 수산기를 갖는 C1 내지 C20의 알킬기를 갖는 (메트)아크릴산 에스테르를 포함할 수 있다. 구체적으로, 수산기를 갖는 (메트)아크릴계 단량체는 2-히드록시에틸(메트)아크릴레이트, 3-히드록시프로필(메트)아크릴레이트, 4-히드록시부틸(메트)아크릴레이트 중 하나 이상을 포함할 수 있다. 이들은 단독 또는 2종 이상 혼합하여 포함될 수 있다.The (meth) acrylic monomer having a hydroxyl group may include a (meth) acrylic acid ester having an alkyl group of C1 to C20 having one or more hydroxyl groups. Specifically, the (meth) acrylic monomer having a hydroxyl group may include at least one of 2-hydroxyethyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, and 4-hydroxybutyl (meth) acrylate. Can be. These may be included alone or in combination of two or more.
단량체 혼합물은 고형분 기준 알킬기를 갖는 (메트)아크릴계 단량체 약 90중량부 내지 약 99중량부, 수산기를 갖는 (메트)아크릴계 단량체 약 1중량부 내지 약 10중량부를 포함할 수 있다. 상기 범위에서, 배리어층 및 액정 유리에 대한 점착력이 높을 수 있다.The monomer mixture may include about 90 parts by weight to about 99 parts by weight of a (meth) acrylic monomer having an alkyl group based on solids, and about 1 part by weight to about 10 parts by weight of a (meth) acrylic monomer having a hydroxyl group. In the above range, the adhesion to the barrier layer and the liquid crystal glass may be high.
(메트)아크릴계 공중합체는 통상의 방법으로 제조될 수 있다. 구체적으로, 단량체 혼합물에 개시제를 첨가하고, 약 50℃ 내지 약 100℃에서 반응시켜 제조될 수 있다. 개시제는 2,2'-아조비스이소부티로니트릴(AIBN) 등을 사용할 수 있지만, 이에 제한되지 않는다. 개시제는 단량체 혼합물 100중량부에 대해 약 0.01중량부 내지 약 1중량부로 포함될 수 있다. 상기 범위에서, (메트)아크릴계 공중합체의 생성 수율을 높일 수 있다. The (meth) acrylic copolymer may be prepared by a conventional method. Specifically, it can be prepared by adding an initiator to the monomer mixture and reacting at about 50 ° C to about 100 ° C. The initiator may use 2,2'-azobisisobutyronitrile (AIBN) and the like, but is not limited thereto. The initiator may be included in about 0.01 part by weight to about 1 part by weight based on 100 parts by weight of the monomer mixture. In the above range, the production yield of the (meth) acrylic copolymer can be increased.
가교제는 (메트)아크릴계 공중합체를 경화시키는 것으로, 통상의 이소시아네이트 가교제를 포함할 수 있다. 구체적으로, 가교제는 헥사메틸렌디이소시아네이트, 톨릴렌디이소시아네이트, 크실렌디이소시아네이트, 이소포론디이소시아네이트, 나프탈렌디이소시아네이트, 트리메틸올프로판 변성 톨릴렌디이소시아네이트 어덕트 중 하나 이상을 포함할 수 있다. 가교제는 (메트)아크릴계 공중합체 100중량부에 대해 약 0.1중량부 내지 약 1중량부로 포함될 수 있다. 상기 범위에서, 점착제 조성물이 잘 가교되어 점착 효과가 구현될 수 있다. A crosslinking agent hardens a (meth) acrylic-type copolymer, and can contain a conventional isocyanate crosslinking agent. Specifically, the crosslinking agent may include one or more of hexamethylene diisocyanate, tolylene diisocyanate, xylene diisocyanate, isophorone diisocyanate, naphthalene diisocyanate, trimethylolpropane modified tolylene diisocyanate adduct. The crosslinking agent may be included in about 0.1 part by weight to about 1 part by weight based on 100 parts by weight of the (meth) acrylic copolymer. In the above range, the pressure-sensitive adhesive composition can be well crosslinked to implement the adhesive effect.
점착제 조성물은 실란커플링제, 가교 촉매 중 하나 이상을 더 포함할 수 있다.The pressure-sensitive adhesive composition may further include one or more of a silane coupling agent and a crosslinking catalyst.
실란커플링제는 점착제 조성물로 제조된 점착층의 접착력을 높일 수 있다. 실란커플링제는 글리시독시프로필트리메톡시실란, 글리시독시프로필메틸디메톡시실란 등의 에폭시기 함유 실란커플링제를 사용할 수 있다. 실란커플링제는 (메트)아크릴계 공중합체 100중량부에 대해 약 0.1중량부 내지 약 5중량부로 포함될 수 있다. 상기 범위에서, 점착력 개선 효과가 있을 수 있다. 가교 촉매는 점착제 조성물로 제조된 점착층의 가교도를 높일 수 있다. 가교 촉매는 금속, 또는 금속 함유 화합물 중 하나 이상을 포함할 수 있다. 구체적으로, 가교 촉매는 주석 함유 화합물, 아연 함유 화합물, 티탄 화합물, 비스무트 화합물 중 하나 이상을 포함할 수 있다. 더 구체적으로, 가교 촉매는 디부틸틴디라우레이트, 디말레에이트주석 중 하나 이상을 포함할 수 있다. 가교 촉매는 (메트)아크릴계 공중합체 100중량부에 대해 약 0.01중량부 내지 약 1.5중량부로 포함될 수 있다. 상기 범위에서, 점착제 조성물의 가교도가 증가할 수 있고 수분 침투가 억제될 수 있다.The silane coupling agent may increase the adhesive force of the pressure-sensitive adhesive layer made of the pressure-sensitive adhesive composition. As the silane coupling agent, epoxy group-containing silane coupling agents such as glycidoxypropyltrimethoxysilane and glycidoxypropylmethyldimethoxysilane can be used. The silane coupling agent may be included in an amount of about 0.1 part by weight to about 5 parts by weight based on 100 parts by weight of the (meth) acrylic copolymer. In the above range, there may be an adhesive improvement effect. The crosslinking catalyst can increase the degree of crosslinking of the pressure-sensitive adhesive layer made of the pressure-sensitive adhesive composition. The crosslinking catalyst may comprise one or more of metals, or metal containing compounds. Specifically, the crosslinking catalyst may include one or more of tin-containing compounds, zinc-containing compounds, titanium compounds, bismuth compounds. More specifically, the crosslinking catalyst may comprise one or more of dibutyltindilaurate, dimaleatetin. The crosslinking catalyst may be included in an amount of about 0.01 parts by weight to about 1.5 parts by weight based on 100 parts by weight of the (meth) acrylic copolymer. In the above range, the degree of crosslinking of the pressure-sensitive adhesive composition can be increased and moisture penetration can be suppressed.
본 발명의 일 실시예에 따른 광학표시장치는 본 발명의 실시예들에 따른 편광판을 포함할 수 있다. 광학표시장치는 액정표시장치가 될 수 있지만, 이에 제한되지 않는다.An optical display device according to an embodiment of the present invention may include a polarizing plate according to embodiments of the present invention. The optical display device may be a liquid crystal display device, but is not limited thereto.
이하, 도 3을 참조하여 본 발명의 일 실시예에 따른 광학표시장치를 설명한다. 도 3은 본 발명의 일 실시예에 따른 액정표시장치의 단면도이다.Hereinafter, an optical display device according to an exemplary embodiment of the present invention will be described with reference to FIG. 3. 3 is a cross-sectional view of a liquid crystal display according to an exemplary embodiment of the present invention.
도 3을 참조하면, 본 발명의 일 실시예에 따른 액정표시장치(300)는 액정패널(310), 액정패널(310) 일면에 형성된 제1편광판(320), 액정패널(310)의 다른 일면에 형성된 제2편광판(330), 제2편광판(330)의 하부면에 위치된 백라이트 유닛(340)을 포함하고, 제1편광판(320)은 본 발명의 실시예들에 따른 편광판을 포함할 수 있다.Referring to FIG. 3, the liquid crystal display device 300 according to an exemplary embodiment of the present invention includes a liquid crystal panel 310, a first polarizing plate 320 formed on one surface of the liquid crystal panel 310, and another surface of the liquid crystal panel 310. A second polarizing plate 330 formed in the, and the backlight unit 340 is located on the lower surface of the second polarizing plate 330, the first polarizing plate 320 may include a polarizing plate according to embodiments of the present invention have.
액정패널(310)은 제1편광판(320)과 제2편광판(330) 사이에 형성되어, 제2편광판으로부터 입사된 광을 제1편광판(320)으로 투과시킬 수 있다. 액정패널(310)은 액정층을 포함하고, 액정층은 IPS(in plane switching) 모드, TN(twist nematic) 모드, VA(vertical alignment) 모드, PVA(patterned vertical alignment) 모드, S-PVA(super-patterned vertical alignment) 모드를 채용할 수 있다.The liquid crystal panel 310 may be formed between the first polarizing plate 320 and the second polarizing plate 330 to transmit light incident from the second polarizing plate to the first polarizing plate 320. The liquid crystal panel 310 includes a liquid crystal layer, and the liquid crystal layer includes an in plane switching (IPS) mode, a twist nematic (TN) mode, a vertical alignment (VA) mode, a patterned vertical alignment (PVA) mode, and an S-PVA (super) -patterned vertical alignment mode can be adopted.
제2편광판(330)은 편광자, 및 편광자의 적어도 일면에 형성된 보호필름을 포함하는 통상의 편광판을 포함할 수 있다. 편광자는 백라이트 유닛(340)으로부터 입사된 광을 편광시키는 것으로, 당업자에게 알려진 통상의 편광자를 포함할 수 있다. 보호필름은 광학적으로 투명한 필름으로서, 폴리에틸렌테레프탈레이트 수지, 폴리에틸렌나프탈레이트 수지 등을 포함하는 폴리에스테르계 수지, 시클로올레핀폴리머(COP)계 수지, 트리아세틸셀룰로스 수지 등을 포함하는 셀룰로스 수지, 폴리아세탈 수지, 아크릴계 수지, 폴리카보네이트계 수지, 스티렌계 수지, 비닐계 수지, 폴리페닐렌에테르 수지, 폴리에틸렌, 폴리프로필렌 등을 포함하는 비-시클릭형 폴리올레핀 수지, 아크릴로니트릴-부타디엔-스티렌 공중합체 수지, 폴리아크릴레이트 수지, 폴리아릴술폰 수지, 폴리에테르술폰 수지, 폴리페닐렌술피드 수지, 불소계 수지, (메트)아크릴계 수지 중 하나 이상을 포함하는 필름일 수 있다.The second polarizing plate 330 may include a conventional polarizing plate including a polarizer and a protective film formed on at least one surface of the polarizer. The polarizer polarizes light incident from the backlight unit 340 and may include a conventional polarizer known to those skilled in the art. The protective film is an optically transparent film, a cellulose resin, a polyacetal resin, including a polyester resin containing a polyethylene terephthalate resin, a polyethylene naphthalate resin and the like, a cycloolefin polymer (COP) resin, a triacetyl cellulose resin, and the like. , Non-cyclic polyolefin resins, acrylonitrile-butadiene-styrene copolymer resins, including acrylic resins, polycarbonate resins, styrene resins, vinyl resins, polyphenylene ether resins, polyethylene, polypropylene, and the like, The film may include at least one of polyacrylate resin, polyaryl sulfone resin, polyether sulfone resin, polyphenylene sulfide resin, fluorine resin, and (meth) acrylic resin.
백라이트 유닛(340)은 도광판, 광원, 반사시트, 확산시트 등을 포함할 수 있다.The backlight unit 340 may include a light guide plate, a light source, a reflective sheet, a diffusion sheet, and the like.
도 3은 제1편광판(320)은 본 발명의 실시예들에 따른 편광판인 경우를 도시한 것이다. 그러나, 제2편광판(330)이 본 발명의 실시예들에 따른 편광판이고 제1편광판(310)이 상술한 통상의 편광판인 경우도 본 발명의 범위에 포함될 수 있다. 또한, 제1편광판(320)과 제2편광판(330)이 모두 본 발명의 실시예들에 따른 편광판인 경우도 본 발명의 범위에 포함될 수 있다.3 illustrates a case in which the first polarizing plate 320 is a polarizing plate according to embodiments of the present invention. However, the case where the second polarizing plate 330 is a polarizing plate according to embodiments of the present invention and the first polarizing plate 310 is the above-described conventional polarizing plate may also be included in the scope of the present invention. In addition, a case in which both the first polarizing plate 320 and the second polarizing plate 330 are polarizing plates according to embodiments of the present invention may also be included in the scope of the present invention.
이하, 본 발명의 실시예를 통해 본 발명의 구성 및 작용을 더욱 상세히 설명하기로 한다. 다만, 하기 실시예는 본 발명의 이해를 돕기 위한 것으로, 본 발명의 범위가 하기 실시예에 한정되지는 않는다.Hereinafter, the configuration and operation of the present invention through the embodiments of the present invention will be described in more detail. However, the following examples are provided to help the understanding of the present invention, and the scope of the present invention is not limited to the following examples.
이하, 실시예와 비교예에서 사용된 성분의 구체적인 사양은 다음과 같다.Hereinafter, specific specifications of the components used in the Examples and Comparative Examples are as follows.
A) 트리스(2-히드록시에틸)이소시아누레이트 디아크릴레이트(Tg:131℃, M-2370, 미원상사)A) Tris (2-hydroxyethyl) isocyanurate diacrylate (Tg: 131 degreeC, M-2370, Miwon Corporation)
B) 트리(프로필렌글리콜) 디아크릴레이트(Tg:62℃, M-220, 미원상사)B) Tri (propylene glycol) diacrylate (Tg: 62 ° C, M-220, Miwon Corporation)
C) VeoVa-10(Tg:-3℃, Momentive사)C) VeoVa-10 (Tg: -3 ° C, Momentive)
D) versatic acid (Hexion 社)D) versatic acid (Hexion)
E) 펜타에리트리톨 테트라아크릴레이트(Tg:65℃, M-420, 미원상사)E) pentaerythritol tetraacrylate (Tg: 65 ° C, M-420, Miwon Corporation)
F) 6관능 폴리에스테르 아크릴레이트(PS-610, 미원상사)F) 6 functional polyester acrylate (PS-610, Miwon Corporation)
G) 부틸아크릴레이트(Tg:-54℃, LG Chem)G) Butyl acrylate (Tg: -54 ℃, LG Chem)
H) 디페닐(2,4,6-트리메틸벤조일) 포스핀옥사이드(Darocure TPO, Ciba사)H) diphenyl (2,4,6-trimethylbenzoyl) phosphine oxide (Darocure TPO, Ciba)
I) 보호층: 폴리에틸렌테레프탈레이트 필름, 수분투과도: 10g/m2ㆍ24hr, 파장 550nm에서 Re: 10,200nm, Rth: 12,000nm, 두께:80㎛, Toyobo사I) Protective layer: polyethylene terephthalate film, water transmittance: 10g / m 2 ㆍ 24hr, Re: 10,200nm, Rth: 12,000nm, thickness: 80㎛ at wavelength 550nm, Toyobo
*보호층의 수분투과도는 KS A1013에 준하여 40℃ 및 90% 상대습도에서 측정된 값이다.* The moisture permeability of the protective layer is measured at 40 ° C and 90% relative humidity in accordance with KS A1013.
실시예Example 1One
(1)편광자 제조(1) polarizer manufacturing
폴리비닐알콜계 필름(비누화도:99.5몰%, 중합도:2000, 두께:80㎛)을 0.3% 요오드 수용액에 침지시켜 염착시켰다. 연신비 5.0으로 1축 연신 시켰다. 연신된 폴리비닐알콜계 필름을 3%의 붕산 수용액과 2% 요오드화 칼륨 수용액에 침지시켜 색상 보정을 하였다. 50℃에서 4분 동안 건조시켜 편광자(두께:23㎛)를 제조하였다.A polyvinyl alcohol film (saponification degree: 99.5 mol%, polymerization degree: 2000, thickness: 80 mu m) was immersed in 0.3% iodine aqueous solution for dyeing. The film was uniaxially stretched at a draw ratio of 5.0. The stretched polyvinyl alcohol-based film was immersed in 3% aqueous boric acid solution and 2% aqueous potassium iodide solution to color correction. It dried at 50 degreeC for 4 minutes, and manufactured the polarizer (thickness: 23 micrometers).
(2)접착층용 조성물 제조(2) Preparation of composition for adhesive layer
CELLOXIDE 2021P 60중량부, 2-히드록시에틸메타아크릴레이트 40중량부를 혼합하고, Darocure TPO 1중량부, Irgcure 2중량부를 더 배합하여, 접착층용 조성물을 제조하였다.60 weight part of CELLOXIDE 2021P and 40 weight part of 2-hydroxyethyl methacrylates were mixed, 1 weight part of Darocure TPO, and 2 weight part of Irgcure were further mix | blended, and the composition for adhesive layers was prepared.
(3)배리어층용 조성물 제조(3) Preparation of composition for barrier layer
트리스(2-히드록시에틸)이소시아누레이트 디아크릴레이트 80중량부, VeoVa-10 10중량부 및 펜타에리트리톨 테트라아크릴레이트 10중량부를 혼합하여 경화성 성분을 얻었다. 상기 경화성 성분에 2,4,6-트리메틸벤조일-디페닐-포스핀옥사이드(Darocure TPO, Ciba사) 2중량부를 배합하여, 배리어층용 조성물을 제조하였다.80 weight part of tris (2-hydroxyethyl) isocyanurate diacrylate, 10 weight part of VeoVa-10, and 10 weight part of pentaerythritol tetraacrylate were mixed, and the curable component was obtained. To the curable component, 2 parts by weight of 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide (Darocure TPO, Ciba) was blended to prepare a barrier layer composition.
(4)편광판 제조(4) polarizing plate manufacturing
편광판은 22℃ 내지 25℃, 상대습도 20% 내지 60%에서 제조하였다. 보호층의 일면에 상기 접착층용 조성물을 도포하고 편광자의 일면과 합지하였다. 편광자의 다른 일면에 상기 배리어층용 조성물을 도포하고 금속 할라이드 램프로 400mW/cm2, 1000mJ/cm2에서 자외선 조사하여, 배리어층(두께:5㎛), 편광자(두께:23㎛), 접착층(두께:3㎛), 및 보호층(두께:80㎛)이 순차로 형성된 편광판을 제조하였다.Polarizing plate was prepared at 22 ℃ to 25 ℃, relative humidity 20% to 60%. The composition for the adhesive layer was applied to one surface of the protective layer and laminated with one surface of the polarizer. The barrier layer composition was coated on the other side of the polarizer and irradiated with ultraviolet light at 400 mW / cm 2 and 1000 mJ / cm 2 with a metal halide lamp to provide a barrier layer (thickness: 5 µm), a polarizer (thickness: 23 µm), and an adhesive layer (thickness). : 3 micrometers) and the polarizing plate in which the protective layer (thickness: 80 micrometers) were formed one by one were manufactured.
실시예Example 2 내지  2 to 실시예Example 9 및  9 and 비교예Comparative example 1  One
실시예 1에서, 배리어층용 조성물의 경화성 성분으로서 하기 표 1(단위:중량부)을 혼합한 경화성 성분을 사용하여 배리어층용 조성물을 제조한 것을 제외하고는 동일한 방법으로 편광판을 제조하였다.In Example 1, the polarizing plate was manufactured by the same method except the composition for barrier layers using the curable component which mixed following Table 1 (unit: weight part) as a curable component of the composition for barrier layers.
실시예Example 10  10
질소 가스가 환류되고 온도 조절이 용이하도록 냉각 장치가 설치된 1L 반응기에 4-히드록시부틸아크릴레이트 1중량부 및 N-부틸아크릴레이트 99중량부를 첨가하고, 에틸아세테이트 120중량부를 투입하였다. 질소 가스를 60분 동안 퍼징하여 산소를 제거한 후, 60℃로 유지하고, 반응 개시제인 2,2'-아조비스이소부티로니트릴(AIBN) 0.03중량부를 45% 농도로 에틸아세테이트에 희석시켜 투입하였다. 60℃에서 8시간 동안 반응시켜 아크릴계 공중합체를 제조하였다. 제조된 아크릴계 공중합체의 중량평균분자량(폴리스티렌 환산 값)은 1600000g/mol이었다. 제조한 아크릴계 공중합체 100중량부, 경화제로 트리메틸올프로판 변성 톨릴렌디이소시아네이트의 어덕트(L-45 소켄사) 0.125중량부, 디부틸틴디라우레이트(소켄사, 촉진제S) 0.125중량부, 및 글리시독시프로필트리메톡시실란(신예츠, KBM403) 0.3중량부를 용제인 메틸에틸케톤에 투입하여 점착제 조성물을 제조하였다.1 part by weight of 4-hydroxybutyl acrylate and 99 parts by weight of N-butyl acrylate were added to a 1 L reactor equipped with a refrigeration device to allow nitrogen gas to reflux and easy temperature control, and 120 parts by weight of ethyl acetate was added. Nitrogen gas was purged for 60 minutes to remove oxygen, and then maintained at 60 ° C., and 0.03 parts by weight of 2,2′-azobisisobutyronitrile (AIBN), a reaction initiator, was diluted with ethyl acetate at 45% concentration. . An acrylic copolymer was prepared by reacting at 60 ° C. for 8 hours. The weight average molecular weight (polystyrene conversion value) of the prepared acrylic copolymer was 1600000 g / mol. 100 parts by weight of the prepared acrylic copolymer, 0.125 parts by weight of adduct (L-45 Soken) of trimethylolpropane-modified tolylene diisocyanate as a curing agent, 0.125 parts by weight of dibutyltin dilaurate (Sokken, accelerator S), and gly 0.3 parts by weight of cydoxypropyl trimethoxysilane (Shin-Yestsu, KBM403) was added to methyl ethyl ketone as a solvent to prepare a pressure-sensitive adhesive composition.
점착층용 조성물을 이형필름에 코팅하고 35℃ 및 상대습도 45%에서 경화시켜 두께 25㎛의 점착필름을 제조하고, 이를 복수 개 겹쳐 두께 0.8mm, 직경이 8mm의 시편에 대해 ARES(Advanced Rheometric Expansion System, TA instrument, 패러랠 프레이트 픽스처(parallel plate fixture))를 사용하여 Temperature sweep test(strain 5%, normal force 100N, 0℃부터 100℃까지(승온 속도: 10℃/min))로 23℃ 및 1Hz에서 측정한 결과, 23℃에서 모듈러스는 0.08MPa이었다.The adhesive layer was coated on a release film and cured at 35 ° C. and a relative humidity of 45% to prepare a 25 μm thick adhesive film, and a plurality of layers were laminated to a 0.8 mm thick and 8 mm diameter ARES (Advanced Rheometric Expansion System). , TA instrument, parallel plate fixture, temperature sweep test (strain 5%, normal force 100N, 0 ° C to 100 ° C (raising rate: 10 ° C / min)) at 23 ° C and 1Hz The measured modulus was 0.08 MPa at 23 ° C.
실시예 1과 동일한 방법으로 편광자, 접착층용 조성물, 배리어층용 조성물을 제조하였다.In the same manner as in Example 1, a polarizer, an adhesive layer composition, and a barrier layer composition were prepared.
편광판은 22℃ 내지 25℃, 상대습도 20% 내지 60%에서 제조하였다. 보호층에 상기 제조한 접착층용 조성물을 도포하고 편광자의 일면과 합지하였다. 편광자의 다른 일면에 상기 제조한 배리어층용 조성물을 도포하고 금속 할라이드 램프로 400mW/cm2, 1000mJ/cm2에서 자외선 조사하였다. 상기 제조한 점착층용 조성물을 이형필름(폴리에틸렌테레프탈레이트 필름)에 도포하여 점착 필름을 제조하였다. 배리어층에 점착 필름을 합지하고, 35℃ 및 상대습도 45%에서 48시간 숙성시켜, 점착층(두께:20㎛), 배리어층(두께:5㎛), 편광자(두께:23㎛), 접착층(두께:3㎛), 보호층(두께:80㎛)이 순차로 형성된 편광판을 제조하였다.Polarizing plate was prepared at 22 ℃ to 25 ℃, relative humidity 20% to 60%. The above prepared adhesive layer composition was applied to the protective layer and laminated on one surface of the polarizer. On the other side of the polarizer was applied the composition for the barrier layer prepared above and irradiated with ultraviolet light at 400mW / cm 2 , 1000mJ / cm 2 with a metal halide lamp. The pressure-sensitive adhesive film was prepared by applying the prepared pressure-sensitive adhesive layer composition to a release film (polyethylene terephthalate film). The adhesive film is laminated on the barrier layer, aged at 35 ° C. and 45% relative humidity for 48 hours to form an adhesive layer (thickness: 20 μm), barrier layer (thickness: 5 μm), polarizer (thickness: 23 μm), and adhesive layer ( Thickness: 3 micrometers) and the polarizing plate in which the protective layer (thickness: 80 micrometers) were formed one by one were manufactured.
배리어층Barrier layer
Tg 50℃ 이상의 (메트)아크릴레이트(Meth) acrylate of Tg 50 ° C or higher 화학식 1의 화합물Compound of Formula 1 3관능 이상의 (메트)아크릴레이트Trifunctional or higher (meth) acrylate Tg 50℃ 미만의 (메트)아크릴레이트(Meth) acrylate below Tg 50 ° C
AA BB CC DD EE FF GG
실시예1Example 1 8080 -- 1010 -- 1010 -- --
실시예2Example 2 6060 2020 2020 -- -- -- --
실시예3Example 3 6060 -- 3030 -- 1010 -- --
실시예4Example 4 4040 2020 3535 -- 55 -- --
실시예5Example 5 5050 2020 2525 -- -- 55 --
실시예6Example 6 1010 5050 3535 -- -- 55 --
실시예7Example 7 7070 -- 3030 -- -- -- --
실시예8Example 8 1010 6060 2020 -- 1010 -- --
실시예9Example 9 6060 2020 -- 2020 -- -- --
실시예 10Example 10 8080 -- 1010 -- 1010 -- --
비교예1Comparative Example 1 5050 -- -- -- 1010 -- 4040
실시예와 비교예의 편광판에 대해 하기 표 2의 물성을 평가하였다. The physical properties of the following Table 2 were evaluated for the polarizing plates of Examples and Comparative Examples.
밀착성Adhesiveness 재단성Foundation 내크랙성Crack resistance 고온고습 내구성High temperature and high humidity durability 배리어층의 모듈러스(25℃, MPa)Modulus of barrier layer (25 ℃, MPa)
편광도 변화율(%)% Change in polarization degree 수분함량 변화율(%)Moisture content change rate (%)
실시예1Example 1 ×× 0.20.2 2.92.9 21002100
실시예2Example 2 ×× 0.10.1 1.21.2 18501850
실시예3Example 3 ×× 0.10.1 1.11.1 18001800
실시예4Example 4 ×× 0.10.1 1.61.6 17801780
실시예5Example 5 ×× 0.10.1 0.60.6 17001700
실시예6Example 6 ×× 0.10.1 0.90.9 16001600
실시예7Example 7 ×× 0.10.1 0.80.8 19001900
실시예8Example 8 ×× 0.10.1 2.02.0 19501950
실시예9Example 9 ×× 0.30.3 2.82.8 19001900
실시예10Example 10 ×× 0.20.2 2.92.9 21002100
비교예1Comparative Example 1 4.44.4 6.16.1 14501450
상기 표 2에서 나타난 바와 같이, 본 실시예에 따른 편광판은 고온 고습에서의 내구성이 좋았다. 또한, 본 실시예에 따른 편광판은 배리어층과 편광자 간의 밀착성, 재단성이 좋으며, 내크랙성이 좋아서, 편광판을 열충격에 방치하더라도 편광자의 크랙이 생성되지 않게 할 수 있다. As shown in Table 2, the polarizing plate according to the present embodiment had good durability at high temperature and high humidity. In addition, the polarizing plate according to the present embodiment has good adhesion and cutting property between the barrier layer and the polarizer, and has good crack resistance, so that cracks of the polarizer may not be generated even if the polarizing plate is left to thermal shock.
반면에, 유리전이온도가 50℃ 이상인 (메트)아크릴레이트 또는 화학식 1의 화합물을 포함하지 않는 비교예 1의 편광판은 내크랙성이 좋지 않거나 편광판의 고온 및 고습 내구성이 좋지 않았다.On the other hand, the polarizing plate of Comparative Example 1, which does not include (meth) acrylate having a glass transition temperature of 50 ° C. or more, or the compound of Formula 1, has poor crack resistance or poor high temperature and high humidity durability of the polarizing plate.
(1)밀착성: 편광판 단부의 배리어층과 편광자 사이에 커터 칼끝을 삽입하였다. 칼끝이 배리어층과 편광자 사이에 들어가지 않는 것은 ◎, 칼끝이 조금 들어간 것은 ○, 칼끝이 조금 들어갔지만 일정한 강도가 있어 도중에 배리어층이 찢어진 것을 △, 칼끝이 용이하게 들어 간 것을 X 로 평가하였다.(1) Adhesiveness: The cutter blade tip was inserted between the barrier layer of the edge part of a polarizing plate, and a polarizer. ◎ which did not enter between a barrier layer and a polarizer was (circle), the thing which entered a little knife edge (circle) and a knife edge entered a little, but there was constant strength, (triangle | delta) and (triangle | delta) that the barrier layer was torn in the middle were evaluated by X.
(2)재단성: 편광판을 커터날을 사용하여 가로x세로(500mm×500mm)의 크기로 보호층측으로부터 펀칭하였다. 펀칭된 편광판 4면의 끝 부분 박리 상태를 육안으로 관찰하였다. 배리어층이 박리되지 않은 것을 ◎, 배리어층이 1mm 이하 박리된 것을 ○, 배리어층이 1mm 초과 2mm 이하 박리된 것을 △, 배리어층이 2mm 초과로 박리된 것을 X로 평가하였다. (2) Cutting property: The polarizing plate was punched from the protective layer side in the size of width x length (500 mm x 500 mm) using a cutter blade. The peeling state of the edge part of 4 punched polarizing plates was visually observed. (Circle) that the barrier layer did not peel off, (circle) that the barrier layer peeled 1 mm or less, (triangle | delta) that the barrier layer peeled more than 1 mm and 2 mm or less, (triangle | delta) and the barrier layer peeled more than 2 mm were evaluated by X.
(3)내크랙성: 편광판의 열충격 하에서의 내크랙성을 평가하였다. 가로x세로(50mm x 50mm)의 편광판을 유리판에 라미네이션시켜 시료를 준비하였다. 시료를 -40℃에서 30분 방치하고 -40℃에서 85℃로 승온시키고, 85℃에서 30분 방치하는 것을 1cycle로 하여 200cycle 수행하여 열충격을 주었다. 시료를 형광등 아래의 반사 모드 및 Back Light 모드에서 편광자의 MD로 크랙이 발생하였는지 여부를 육안으로 확인하였다. 크랙이 전혀 발생하지 않은 경우 X, 크랙이 조금이라도 발생한 경우 ○로 평가하였다.(3) Crack resistance: The crack resistance under thermal shock of the polarizing plate was evaluated. A sample was prepared by laminating a polarizing plate having a width x length (50 mm x 50 mm) on a glass plate. The sample was left at -40 ° C for 30 minutes, heated at -40 ° C to 85 ° C, and left at 85 ° C for 30 minutes to perform 200cycles to give a thermal shock. The sample was visually confirmed whether cracks were generated by MD of the polarizer in the reflection mode under the fluorescent lamp and the back light mode. When no crack occurred at all, X was evaluated.
(4)편광도 변화율: 가로x세로(25mmx25mm)의 편광판을 유리판 중앙에 라미네이션시킨 후 V-7170(Jasco社)을 사용하여 파장 400nm 내지 700nm에서 편광판의 초기 편광도(P0)를 측정하였다. 편광판을 60℃ 및 95% 상대습도에서 500시간 동안 방치하고, 25℃에서 1시간 동안 방치한 후 V-7170(Jasco社)을 사용하여 파장 400nm 내지 700nm에서 편광판의 편광도(P500)를 측정하였다. 상기 식 1에 따라 편광도 변화율을 계산하였다. (4) the degree of polarization change: was measured W x (25mmx25mm) initial degree of polarization (P 0) of the polarizer at a wavelength of 400nm to 700nm by using the V-7170 (Jasco社) after laminating a polarizing plate on the glass plate the center of the. The polarizing plate was left at 60 ° C. and 95% relative humidity for 500 hours, and then left at 25 ° C. for 1 hour, and then the polarization degree (P 500 ) of the polarizing plate was measured at a wavelength of 400 nm to 700 nm using V-7170 (Jasco). It was. The polarization degree change rate was calculated according to the above formula 1.
(5)수분함량 변화율: 가로x세로(10㎝x10㎝) 크기의 편광판을 건조시키기 전의 무게(A0)를 측정하고, 편광판을 105℃ 오븐에서 2시간 동안 건조시킨 후의 무게(B0)를 측정하였다. |A0-B0|은 편광판의 초기 수분 함량(W0)이다. 편광판을 60℃ 및 95% 상대습도에서 500시간 동안 방치한 후 편광판의 무게(A500)를 측정하고, 편광판을 105℃ 오븐에서 2시간 동안 건조시킨 후의 무게(B500)를 측정하였다. |A500-B500|은 편광판을 60℃ 및 95% 상대습도에서 500시간 동안 방치한 후의 편광판의 수분 함량(W500)이다. 상기 식 2로부터 수분함량 변화율을 계산하였다.(5) Moisture content change rate: The weight (A 0 ) before drying the horizontal x vertical (10 cm x 10 cm) sized polarizing plate is measured, and the weight (B 0 ) after drying the polarizing plate in an oven at 105 ° C. for 2 hours. Measured. A 0 -B 0 is the initial moisture content (W 0 ) of the polarizing plate. After the polarizer was left at 60 ° C. and 95% relative humidity for 500 hours, the weight of the polarizer (A 500 ) was measured, and the weight (B 500 ) after drying the polarizer for 2 hours in a 105 ° C. oven was measured. A 500 -B 500 is the moisture content (W 500 ) of the polarizing plate after the polarizing plate is left for 500 hours at 60 ° C. and 95% relative humidity. The change rate of water content was calculated from the above formula 2.
(5)배리어층의 모듈러스: 실시예와 비교예의 배리어층용 조성물을 이형 필름 상에 50㎛ 두께로 코팅하고 금속 할라이드 램프로 400mW/cm2 및 1000mJ/cm2으로 자외선 조사한 후 이형필름을 제거하고, 가로x세로x두께(10mm x 100mm x 50㎛)로 커팅하여 시편을 제조하였다. 상기 시편을 DMA Q800(TA Instrument사)를 이용하여, 분석 모드로 Tension, 승온 속도 5℃/min, 온도 구간 0℃ 내지 100℃, 주파수 1Hz, strain 5%에서 측정하고, 25℃에서의 값을 모듈러스로 하였다.(5) Modulus of barrier layer: The composition for barrier layers of Examples and Comparative Examples was coated on a release film with a thickness of 50 μm and irradiated with 400 mW / cm 2 and 1000 mJ / cm 2 with a metal halide lamp to remove the release film, Specimens were prepared by cutting to width x length x thickness (10 mm x 100 mm x 50 μm). Using the DMA Q800 (TA Instrument Co., Ltd.), the specimen was measured in the tension mode, temperature increase rate 5 ° C./min, temperature range 0 ° C. to 100 ° C., frequency 1 Hz, strain 5%, and the value at 25 ° C. was measured. Modulus was taken.
본 발명의 단순한 변형 내지 변경은 이 분야의 통상의 지식을 가진 자에 의하여 용이하게 실시될 수 있으며, 이러한 변형이나 변경은 모두 본 발명의 영역에 포함되는 것으로 볼 수 있다.Simple modifications or changes of the present invention can be easily carried out by those skilled in the art, and all such modifications or changes can be seen to be included in the scope of the present invention.

Claims (16)

  1. 편광자, 상기 편광자의 상부면에 형성된 접착층, 상기 접착층의 상부면에 형성되고 수분투과도가 약 30g/m2ㆍ24hr 이하인 보호층, 및 상기 편광자의 하부면에 형성된 배리어층을 포함하는 편광판이고,A polarizer comprising a polarizer, an adhesive layer formed on an upper surface of the polarizer, a protective layer formed on an upper surface of the adhesive layer and having a water permeability of about 30 g / m 2 · 24hr or less, and a barrier layer formed on a lower surface of the polarizer,
    상기 편광판은 하기 식 1의 편광도 변화율이 약 3% 이하이고,The polarizing plate has a rate of change of the degree of polarization of Formula 1 below about 3%,
    상기 편광판은 하기 식 2의 수분 함량 변화율이 약 10% 이하인 편광판:The polarizing plate is a polarizing plate having a water content change rate of the following Formula 2 is about 10% or less:
    <식 1><Equation 1>
    편광도 변화율 = |P0 - P500|/P0 x 100Polarization degree change rate = | P 0 -P 500 | / P 0 x 100
    (상기 식 1에서, P0는 편광판의 초기 편광도, P500는 편광판을 60℃ 및 95% 상대습도의 항온 및 항습에서 500시간 동안 방치하고 25℃에서 1시간 동안 방치한 후 편광판의 편광도),(In Formula 1, P 0 is the initial polarization degree of the polarizing plate, P 500 is the polarizing degree of the polarizing plate after leaving the polarizing plate for 500 hours at a constant temperature and humidity of 60 ℃ and 95% relative humidity for 1 hour at 25 ℃ ),
    <식 2><Equation 2>
    수분 함량 변화율 = |W500 - W0|/W0 x 100Moisture content change rate = | W 500 -W 0 | / W 0 x 100
    (상기 식 2에서, W0는 편광판의 초기 수분 함량, W500는 편광판을 60℃ 및 95% 상대습도의 항온 및 항습에서 500시간 동안 방치한 후 편광판의 수분 함량).(In Formula 2, W 0 is the initial moisture content of the polarizing plate, W 500 is the moisture content of the polarizing plate after leaving the polarizing plate for 500 hours at a constant temperature and humidity of 60 ℃ and 95% relative humidity).
  2. 제1항에 있어서, 상기 배리어층은 유리전이온도(Tg)가 약 50℃ 이상인 (메트)아크릴레이트, 하기 화학식 1로 표시되는 화합물 및 개시제를 포함하는 배리어층용 조성물로 형성되는 것인, 편광판:The polarizing plate of claim 1, wherein the barrier layer is formed of a (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or more, a compound represented by the following Formula 1, and an initiator:
    <화학식 1><Formula 1>
    Figure PCTKR2016003236-appb-I000002
    Figure PCTKR2016003236-appb-I000002
    (상기 화학식 1에서, R1 및 R2는 각각 독립적으로 비치환 또는 치환된 C1 내지 C20의 알킬기이고, R3은 수소 또는 비닐기이다).(In Formula 1, R 1 and R 2 are each independently an unsubstituted or substituted C1 to C20 alkyl group, R 3 is hydrogen or a vinyl group).
  3. 제2항에 있어서, 상기 유리전이온도(Tg)가 약 50℃ 이상인 (메트)아크릴레이트는 이소시아누레이트기를 갖는 것인, 편광판.The polarizing plate according to claim 2, wherein the (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or more has an isocyanurate group.
  4. 제2항에 있어서, 상기 유리전이온도(Tg)가 약 50℃ 이상인 (메트)아크릴레이트는 단관능 (메트)아크릴레이트, 2관능 (메트)아크릴레이트 또는 이들의 혼합물을 포함하는 것인, 편광판.The polarizing plate of claim 2, wherein the (meth) acrylate having a glass transition temperature (Tg) of about 50 ° C. or more includes a monofunctional (meth) acrylate, a bifunctional (meth) acrylate, or a mixture thereof. .
  5. 제2항에 있어서, 상기 화학식 1에서 R3은 비닐기인 것인, 편광판.The polarizing plate of claim 2, wherein in Formula 1, R 3 is a vinyl group.
  6. 제2항에 있어서, 상기 화학식 1에서 R1 및 R2는 R1 및 R2의 전체 탄소수의 총합이 6 내지 8이 되도록 하는 알킬기인 것인, 편광판.The polarizing plate of claim 2, wherein in Formula 1, R 1 and R 2 are alkyl groups such that the total carbon number of R 1 and R 2 is 6 to 8. 8.
  7. 제2항에 있어서, 상기 배리어층용 조성물은 3관능 이상의 다관능 (메트)아크릴레이트를 더 포함하는 것인, 편광판.The polarizing plate according to claim 2, wherein the composition for the barrier layer further comprises a trifunctional or higher polyfunctional (meth) acrylate.
  8. 제1항에 있어서, 상기 배리어층은 두께가 약 2㎛ 내지 약 12㎛인 것인, 편광판.The polarizing plate of claim 1, wherein the barrier layer has a thickness of about 2 μm to about 12 μm.
  9. 제1항에 있어서, 상기 배리어층은 모듈러스가 약 500MPa 내지 약 3,000MPa인 것인, 편광판.The polarizer of claim 1, wherein the barrier layer has a modulus of about 500 MPa to about 3,000 MPa.
  10. 제1항에 있어서, 상기 보호층은 폴리에틸렌테레프탈레이트, 폴리에틸렌나프탈레이트, 폴리부틸렌테레프탈레이트, 및 폴리부틸렌나프탈레이트 중 하나 이상으로 형성된 필름을 포함하는 것인, 편광판.The polarizing plate of claim 1, wherein the protective layer comprises a film formed of at least one of polyethylene terephthalate, polyethylene naphthalate, polybutylene terephthalate, and polybutylene naphthalate.
  11. 제1항에 있어서, 상기 보호층은 하기 식 3의 면내 위상차(Re)가 약 5,000nm 이상인 것인 편광판:The polarizing plate of claim 1, wherein the protective layer has an in-plane retardation (Re) of about 5,000 nm or more.
    <식 3><Equation 3>
    Re = (nx - ny) x dRe = (nx-ny) x d
    (상기 식 3에서, nx 및 ny는 각각 파장 550nm에서 보호층의 x축 및 y축 방향의 굴절률이고, d는 보호층의 두께(단위:nm)이다).(In Formula 3, nx and ny are refractive indices in the x- and y-axis directions of the protective layer at a wavelength of 550 nm, respectively, and d is the thickness (unit: nm) of the protective layer.
  12. 제1항에 있어서, 상기 보호층과 상기 접착층 전체의 두께: 상기 배리어층의 두께의 두께 비는 약 10:1 내지 약 50:1인 것인 편광판.The polarizing plate of claim 1, wherein a thickness ratio of the thickness of the entire protective layer and the adhesive layer to the thickness of the barrier layer is about 10: 1 to about 50: 1.
  13. 제1항에 있어서, 상기 배리어층의 하부면에 점착층이 더 형성된 것인 편광판.The polarizing plate of claim 1, wherein an adhesive layer is further formed on a lower surface of the barrier layer.
  14. 제13항에 있어서, 상기 점착층의 모듈러스는 0.001MPa 내지 0.5MPa인 편광판.The polarizing plate of claim 13, wherein the modulus of the adhesive layer is 0.001 MPa to 0.5 MPa.
  15. 제1항에 있어서, 상기 편광판은 두께가 약 250㎛ 이하인 것인 편광판.The polarizing plate of claim 1, wherein the polarizing plate has a thickness of about 250 μm or less.
  16. 제1항 내지 제15항 중 어느 한 항의 편광판을 포함하는 광학표시장치.An optical display device comprising the polarizing plate of any one of claims 1 to 15.
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