WO2016159403A1 - Pulp-bleaching method using chelate compound - Google Patents
Pulp-bleaching method using chelate compound Download PDFInfo
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- WO2016159403A1 WO2016159403A1 PCT/KR2015/003127 KR2015003127W WO2016159403A1 WO 2016159403 A1 WO2016159403 A1 WO 2016159403A1 KR 2015003127 W KR2015003127 W KR 2015003127W WO 2016159403 A1 WO2016159403 A1 WO 2016159403A1
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- pulp
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- chlorine dioxide
- lignin
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C9/00—After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
- D21C9/10—Bleaching ; Apparatus therefor
- D21C9/12—Bleaching ; Apparatus therefor with halogens or halogen-containing compounds
- D21C9/14—Bleaching ; Apparatus therefor with halogens or halogen-containing compounds with ClO2 or chlorites
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- the present invention relates to a pulp bleaching method, and more particularly, to a pulp bleaching method capable of simultaneously performing bleaching with chlorine dioxide (ClO 2 ) and transition metal removal using a chelate compound. It is about.
- a bleaching process is required after removing the material having a color structure including lignin after pulping.
- the bleaching process uses chlorine-based compounds, oxygen, hydrogen peroxide, and ozone.
- a large amount of chemicals for high whiteness such as the cost of chemicals used in the bleaching process and the waste water treatment caused by chemicals. have.
- Recent bleaching methods can be divided into a total chlorine free (TCF) process that does not use any form of chlorine and an element chlorine free (ECF) process that does not generate or use hypochlorite (HClO) and chlorine, which are particularly harmful to humans. Can be.
- the ECF bleaching method D 0 -ED 1 -ED 2 is usually used for this purpose, where D 0 , D 1 and D 2 represent the first, second and third steps using chlorine dioxide as the bleaching and delignining agent and E is Alkali extraction is indicated and each hyphen represents washing of the pulp, for example by addition of water and filtration of the resulting suspension.
- an object of the present invention is to (1) decomposing lignin contained in pulp using chlorine dioxide (ClO 2 ), and (2) extracting lignin decomposed in step (1). (3) removing the transition metal at the same time as the primary bleaching by using chlorine dioxide (ClO 2 ) and chelate compounds in the pulp from which lignin is removed by step (2); To provide a pulp bleaching method comprising the step of bleaching the secondary pulp (H 2 O 2 ) to the pulp from which the primary bleaching and transition metals are removed by the step (3). The purpose.
- the present invention is used to remove the bleaching and transition metal in one process by using chlorine dioxide (ClO 2 ) and chelate (chelate) compound in bleaching the pulp (pulp) prepared using the sugarcane bags (seed)
- Another object is to provide an optimized bleaching method that can be achieved.
- the present invention to achieve the above object is (1) using chlorine dioxide (ClO 2 ) to decompose lignin (lignin) contained in the pulp, and (2) the lignin (lignin) decomposed in step (1) Extraction and (3) removal of transition metals simultaneously with primary bleaching using chlorine dioxide (ClO 2 ) and chelate compounds in pulp from which lignin has been removed by step (2).
- Step and (4) characterized in that it comprises a second step of bleaching using a water peroxide (H 2 O 2 ) in the pulp from which the primary bleaching and transition metal is removed by the step (3).
- the pulp that is the target of bleaching is irrelevant to any woody or non-woody one and is very effective in bleaching pulp produced using sugarcane bagssse treated as waste.
- chlorine dioxide (ClO 2 ) may be mixed with the dried pulp (pulp) in a weight ratio of 3 to 6: 5 to 25 to decompose lignin, preferably chlorine dioxide (ClO 2).
- the dried pulp (pulp) 3 to 6: It is mixed at a weight ratio of 5 to 15.
- the reaction temperature may be maintained at 50 to 90 °C but preferably maintained at 70 to 80 °C, pH conditions can be maintained at 3.0 to 5.0 and preferably reacted at pH 3.5 to 4.0 conditions.
- the reaction time may be 30 to 120 minutes, it is preferred to react for 55 to 65 minutes.
- the (2) lignin in step (lignin) extraction procedure (1) The chlorine dioxide used in step (ClO 2), but to use 0.25 to chlorine dioxide in 1-fold (ClO 2) of the weight, preferably (1) It is to use chlorine dioxide (ClO 2 ) of 0.4 to 0.6 times the weight used in the step.
- the reaction temperature may be maintained at 50 to 90 °C but preferably maintained at 70 to 80 °C, the reaction time may be 30 to 120 minutes, it is preferred to react for 55 to 65 minutes.
- step (3) the lignin is extracted by the step (2), and then 0.3 to 1.0% of chlorine dioxide (ClO 2 ) and lignin are extracted based on the total weight of the total pulp. 0.1 to 0.5% of chelate compound by mass, and preferably lignin is extracted, and 0.4 to 0.6% of chlorine dioxide (ClO 2 ) and lignin by weight of dry pulp. ) And then 0.3 to 0.4% of the chelate compound (chelate) relative to the total weight of the pulp.
- the reaction temperature may be maintained at 50 to 90 °C but preferably maintained at 70 to 80 °C
- pH conditions can be maintained at 3.0 to 5.0 and preferably reacting at pH 4.0 to 4.5 conditions
- the reaction time Although it may be 30 to 120 minutes, it is preferable to react for 55 to 65 minutes.
- chlorine dioxide (ClO 2 ) bleaching and transition metal removal can be carried out simultaneously in one process, thereby increasing the bleaching efficiency and simplifying the bleaching step compared to the conventional ECF bleaching DEDED bleaching step sequence. There is an advantage.
- Chlorine dioxide (ClO 2 ) of 0.4 to 0.6 times the weight of chlorine (ClO 2 ) is used, and hydrogen peroxide (H 2 O 2 ) added simultaneously with the chlorine dioxide (ClO 2 ) is determined by step (3).
- 0.5 to 1.5% of the total pulp mass removed from the primary bleaching and transition metal may be used, and preferably 0.8 to 1.0%.
- the reaction temperature may be maintained at 50 to 90 ° C., but preferably at 70 to 80 ° C., and the reaction time may be 30 to 120 minutes, but preferably 55 to 65 minutes.
- the process is simplified compared to the conventional pulp bleaching process to improve the economic efficiency as well as improve the bleaching efficiency It can be effective.
- the conventional two-step process as a single process there is an effect that can significantly reduce the washing waste water generated in the intermediate process.
- 1 is a process chart of the bleaching method according to the present invention.
- 3 is a graph showing the residual hydrogen peroxide concentration of the pulp prepared by the present invention.
- Figure 4 is a graph showing the whiteness and residual hydrogen peroxide concentration of the pulp prepared by the present invention.
- pre-drying pulp refers to pulp with a water content of 0%
- D bleaching using chlorine dioxide (ClO 2 )
- E is an alkali extraction process
- Q is a transition metal removal using a chelate compound (chelate) Process
- P means bleaching process using hydrogen peroxide (H 2 O 2 ).
- Sugarcane bagasse pulp was prepared and bleached with chlorine dioxide (ClO 2 ).
- the concentration of pulp was prepared at 10% and reacted with 5.0% chlorine dioxide (ClO 2 ) (4% on oven dry pulp) relative to the mass of the dry pulp.
- the reaction temperature was reacted for 1 hour under 75 °C condition and the pH was adjusted to 3.0 using acetic acid.
- the acid used for the purpose of adjusting the pH may use other types of acid such as hydrochloric acid and sulfuric acid.
- Example 2 After completing the process according to Example 1, the washed chemical pulp was prepared at a concentration of 10% and reacted with 0.5 times sodium hydroxide (NaOH) of the amount of chlorine dioxide (ClO 2 ) used in Example 1. The reaction temperature was reacted for 1 hour under 75 ° C., and after washing, the lignin was removed to prevent the oxidant from being used in the degraded lignin.
- NaOH sodium hydroxide
- ClO 2 chlorine dioxide
- the washed chemical pulp was prepared at a concentration of 10% and reacted with chlorine dioxide (ClO 2 ) in a mass corresponding to 0.5% of the total weight of the dried pulp.
- a chelate compound having a mass corresponding to 0.3% of the total weight of the dried pulp was added to react with chlorine dioxide (ClO 2 ) to remove the transition metal.
- the chelate (chelate) compound was used DTPA (diethylene tetramine penta-acetic acid), the reaction temperature was reacted for 1 hour under 75 °C conditions, the pH was adjusted to 4.0 using acetic acid (acetic acid).
- the acid used for the purpose of adjusting the pH may use other types of acid such as hydrochloric acid and sulfuric acid.
- the chelate (chelate) compounds may be used such as EDTA (ethylenediamine tetraacetic acid), NTA, CyDTA, DTPA, GEDTA, DHEG.
- EDTA ethylenediamine tetraacetic acid
- NTA NTA
- CyDTA DTPA
- GEDTA GEDTA
- DHEG DHEG
- Example 3 After the Example 3 process, the washed chemical pulp was prepared at a concentration of 10%, and the reaction was performed by using sodium hydroxide (NaOH) of 0.5 times the amount of chlorine dioxide (ClO 2 ) used in Example 3 relative to the mass of the dry pulp. I was. At this time, by adding the hydrogen peroxide (H 2 O 2 ) of the mass corresponding to 1.0% of the mass of the dry pulp from which the transition metal was removed by Example 3 was reacted to cause further bleaching. Reaction temperature was made to react for 1 hour on 75 degreeC conditions.
- NaOH sodium hydroxide
- ClO 2 chlorine dioxide
- the whiteness of the bleached pulp carried out from Examples 1 to 4 was measured based on TAPPI 525.
- the bar graph it can be seen that the amount of chlorine dioxide used is smaller than that of the typical DEDE process and the peroxide bleaching does not significantly affect the whiteness even though the process is reduced by one step. have.
- the chlorine dioxide treatment had a higher whiteness than the sample.
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Abstract
Provided is a pulp-bleaching method which can simultaneously bleach pulp using chlorine dioxide (ClO2) and remove transition metals using a chelate compound. According to the present invention, as the chlorine dioxide (ClO2) bleaching and the removing of transition metals are simultaneously carried out as a single process during a bleaching process, the process is simplified compared to conventional pulp bleaching processes, whereby the present invention has the effects of increasing economy and improving bleaching efficiency.
Description
본 발명은 펄프(pulp) 표백방법에 관한 것으로서, 더욱 상세하게는 이산화염소(ClO2)를 이용한 표백과 킬레이트(chelate) 화합물을 이용한 전이금속 제거를 동시에 시행할 수 있는 펄프(pulp) 표백방법에 관한 것이다.The present invention relates to a pulp bleaching method, and more particularly, to a pulp bleaching method capable of simultaneously performing bleaching with chlorine dioxide (ClO 2 ) and transition metal removal using a chelate compound. It is about.
펄프의 백색도를 증가시키기 위해 펄핑 후 리그닌을 포함한 발색구조를 가진 물질들을 제거하는 표백 공정이 필수적이다. 표백공정은 염소계화합물, 산소, 과산화수소, 오존 등을 사용하여 진행되는데 표백공정시 사용되는 화학 약품의 비용 문제와 화학 약품으로 인한 폐수 처리 문제 등 높은 백색도를 위해 다량의 화학약품을 사용하는 데 한계가 있다. 최근의 표백 방법은 어떠한 형태의 염소도 사용, 발생하지 않는 TCF(Total chlorine free) 공정과 인체에 특히 유해한 하이포아염소산(HClO)과 염소가 사용, 발생되지 않는 ECF(element chlorine free) 공정으로 구분할 수 있다. ECF 표백 방법인 D0-E-D1-E-D2는 이러한 목적에 대개 사용되고, 상기 D0, D1 및 D2는 표백 및 탈리그닌제로서 이산화염소를 사용한 제1, 2 및 3단계를 나타내고 E는 알칼리 추출을 나타내며, 각각의 하이픈은 펄프의 세척, 예를 들어 물의 첨가 및 생성된 현탁액의 여과에 의한 세척을 나타낸다.In order to increase the whiteness of the pulp, a bleaching process is required after removing the material having a color structure including lignin after pulping. The bleaching process uses chlorine-based compounds, oxygen, hydrogen peroxide, and ozone. However, there is a limit to the use of a large amount of chemicals for high whiteness, such as the cost of chemicals used in the bleaching process and the waste water treatment caused by chemicals. have. Recent bleaching methods can be divided into a total chlorine free (TCF) process that does not use any form of chlorine and an element chlorine free (ECF) process that does not generate or use hypochlorite (HClO) and chlorine, which are particularly harmful to humans. Can be. The ECF bleaching method D 0 -ED 1 -ED 2 is usually used for this purpose, where D 0 , D 1 and D 2 represent the first, second and third steps using chlorine dioxide as the bleaching and delignining agent and E is Alkali extraction is indicated and each hyphen represents washing of the pulp, for example by addition of water and filtration of the resulting suspension.
한편, 종래에는 표백공정과 전이금속을 제거하기 위한 공정이 별도의 공정으로 진행되어 비용이 증가되고 공정이 복잡한 문제가 있었으며, 이산화염소(ClO2)를 이용한 표백공정에서 킬레이트(chelate) 화합물을 함께 투입하여 표백과 전이금속 제거를 하나의 공정으로 처리하는 기술에 대하여 개시하고 있는 선행문헌은 없다.On the other hand, conventionally, the process for removing the bleaching process and the transition metal is carried out in a separate process to increase the cost and the complicated process, and the chelate compound in the bleaching process using chlorine dioxide (ClO 2 ) There is no prior document that discloses a technique for treating bleaching and transition metal removal in one process by input.
따라서 본 발명의 목적은 (1) 이산화염소(ClO2)를 이용하여 펄프에 포함된 리그닌(lignin)을 분해하는 단계와, (2) 상기 (1)단계에서 분해된 리그닌(lignin)을 추출하는 단계와, (3) 상기 (2)단계에 의해 리그닌(lignin)이 제거된 펄프에 이산화염소(ClO2)와 킬레이트(chelate) 화합물를 사용하여 1차 표백과 동시에 전이금속을 제거를 제거하는 단계와, (4) 상기 (3)단계에 의해 1차 표백 및 전이금속이 제거된 펄프에 과산화수로(H2O2)를 사용하여 2차 표백하는 단계를 포함하는 펄프 표백방법을 제공하는 것을 일 목적으로 한다.Accordingly, an object of the present invention is to (1) decomposing lignin contained in pulp using chlorine dioxide (ClO 2 ), and (2) extracting lignin decomposed in step (1). (3) removing the transition metal at the same time as the primary bleaching by using chlorine dioxide (ClO 2 ) and chelate compounds in the pulp from which lignin is removed by step (2); To provide a pulp bleaching method comprising the step of bleaching the secondary pulp (H 2 O 2 ) to the pulp from which the primary bleaching and transition metals are removed by the step (3). The purpose.
또한, 본 발명은 상기 사탕수수 찌꺼기(sugarcane bagssse)를 활용하여 제조된 펄프(pulp)를 표백함에 있어서 이산화염소(ClO2)와 킬레이트(chelate) 화합물를 함께 사용하여 하나의 공정에서 표백 및 전이금속 제거가 이루어질 수 있는 최적화된 표백방법을 제공하는데 다른 목적이 있다.In addition, the present invention is used to remove the bleaching and transition metal in one process by using chlorine dioxide (ClO 2 ) and chelate (chelate) compound in bleaching the pulp (pulp) prepared using the sugarcane bags (seed) Another object is to provide an optimized bleaching method that can be achieved.
본 발명의 목적들은 이상에서 언급한 목적으로 제한되지 않으며, 언급되지 않은 본 발명의 다른 목적 및 장점들은 하기의 설명에 의해서 이해될 수 있으며, 본 발명의 실시예에 의해 보다 분명하게 알게 될 것이다. 또한, 본 발명의 목적 및 장점들은 특허 청구범위에 나타낸 수단 및 그 조합에 의해 실현될 수 있음을 쉽게 알 수 있을 것이다.The objects of the present invention are not limited to the above-mentioned objects, and other objects and advantages of the present invention which are not mentioned above can be understood by the following description, and will be more clearly understood by the embodiments of the present invention. It will also be appreciated that the objects and advantages of the present invention may be realized by the means and combinations thereof indicated in the claims.
상기 목적을 달성하기 본 발명은 (1) 이산화염소(ClO2)를 이용하여 펄프에 포함된 리그닌(lignin)을 분해하는 단계와, (2) 상기 (1)단계에서 분해된 리그닌(lignin)을 추출하는 단계와, (3) 상기 (2)단계에 의해 리그닌(lignin)이 제거된 펄프에 이산화염소(ClO2)와 킬레이트(chelate) 화합물를 사용하여 1차 표백과 동시에 전이금속을 제거를 제거하는 단계와, (4) 상기 (3)단계에 의해 1차 표백 및 전이금속이 제거된 펄프에 과산화수로(H2O2)를 사용하여 2차 표백하는 단계를 포함하는 것을 일 특징으로 한다.The present invention to achieve the above object is (1) using chlorine dioxide (ClO 2 ) to decompose lignin (lignin) contained in the pulp, and (2) the lignin (lignin) decomposed in step (1) Extraction and (3) removal of transition metals simultaneously with primary bleaching using chlorine dioxide (ClO 2 ) and chelate compounds in pulp from which lignin has been removed by step (2). Step and (4) characterized in that it comprises a second step of bleaching using a water peroxide (H 2 O 2 ) in the pulp from which the primary bleaching and transition metal is removed by the step (3).
표백의 대상이 되는 펄프(pulp)는 목질계 또는 비목질계 어떠한 것이든 무관하며 폐기물로 취급되는 사탕수수 찌꺼기(sugarcane bagssse)를 활용하여 제조한 펄프(pulp)를 표백하는데도 매우 효과적이다.The pulp that is the target of bleaching is irrelevant to any woody or non-woody one and is very effective in bleaching pulp produced using sugarcane bagssse treated as waste.
상기 (1)단계에서 이산화염소(ClO2)를 건조된 펄프(pulp)와 3 내지 6 : 5 내지 25의 중량비로 혼합하여 리그닌(lignin)을 분해할 수 있고, 바람직하게는 이산화염소(ClO2) : 건조된 펄프(pulp) = 3 내지 6 : 5 내지 15의 중량비로 혼합하는 것이다. 또한, 반응온도는 50 내지 90℃를 유지할 수 있으나 바람직하게는 70 내지 80℃를 유지시키는 것이고, pH 조건은 3.0 내지 5.0을 유지할 수 있고 바람직하게는 pH 3.5 내지 4.0 조건에서 반응시키는 것이다. 한편, 반응시간은 30 내지 120분으로 할 수 있으나, 55 내지 65분 동안 반응시키는 것이 바람직하다.In step (1), chlorine dioxide (ClO 2 ) may be mixed with the dried pulp (pulp) in a weight ratio of 3 to 6: 5 to 25 to decompose lignin, preferably chlorine dioxide (ClO 2). ): The dried pulp (pulp) = 3 to 6: It is mixed at a weight ratio of 5 to 15. In addition, the reaction temperature may be maintained at 50 to 90 ℃ but preferably maintained at 70 to 80 ℃, pH conditions can be maintained at 3.0 to 5.0 and preferably reacted at pH 3.5 to 4.0 conditions. On the other hand, the reaction time may be 30 to 120 minutes, it is preferred to react for 55 to 65 minutes.
상기 (2)단계의 리그닌(lignin) 추출공정은 (1)단계에서 사용된 이산화염소(ClO2) 중량의 0.25 내지 1배의 이산화염소(ClO2)를 사용할 수 있으나, 바람직하게는 (1)단계에서 사용된 중량 대비 0.4 내지 0.6배의 이산화염소(ClO2)를 사용하는 것이다. 한편, 반응온도는 50 내지 90℃를 유지할 수 있으나 바람직하게는 70 내지 80℃를 유지시키는 것이고, 반응시간은 30 내지 120분으로 할 수 있으나, 55 내지 65분 동안 반응시키는 것이 바람직하다.The (2) lignin in step (lignin) extraction procedure (1) The chlorine dioxide used in step (ClO 2), but to use 0.25 to chlorine dioxide in 1-fold (ClO 2) of the weight, preferably (1) It is to use chlorine dioxide (ClO 2 ) of 0.4 to 0.6 times the weight used in the step. On the other hand, the reaction temperature may be maintained at 50 to 90 ℃ but preferably maintained at 70 to 80 ℃, the reaction time may be 30 to 120 minutes, it is preferred to react for 55 to 65 minutes.
상기 (3)단계에서 상기 (2)단계에 의해 리그닌(lignin)을 추출한 후 전건 펄프(pulp) 질량 대비 0.3 내지 1.0%의 이산화염소(ClO2)와 리그닌(lignin)을 추출한 후 전건 펄프(pulp) 질량 대비 0.1 내지 0.5%의 킬레이트(chelate) 화합물을 사용할 수 있고, 바람직하게는 리그닌(lignin)을 추출한 후 전건 펄프(pulp) 질량 대비 0.4 내지 0.6%의 이산화염소(ClO2)와 리그닌(lignin)을 추출한 후 전건 펄프(pulp) 중량 대비 0.3 내지 0.4%의 킬레이트(chelate) 화합물을 사용하는 것이다. 한편, 반응온도는 50 내지 90℃를 유지할 수 있으나 바람직하게는 70 내지 80℃를 유지시키는 것이고, pH 조건은 3.0 내지 5.0을 유지할 수 있고 바람직하게는 pH 4.0 내지 4.5 조건에서 반응시키는 것이며, 반응시간은 30 내지 120분으로 할 수 있으나, 55 내지 65분 동안 반응시키는 것이 바람직하다. 이와 같은 공정에 의할 경우 이산화염소(ClO2) 표백과 전이금속 제거를 하나의 공정에서 동시에 진행할 수 있어 표백효율성이 증대될 뿐만 아니라 종래의 ECF 표백인 D-E-D-E-D 표백단계 순서에 비해 표백단계가 간소화되는 장점이 있다.In step (3), the lignin is extracted by the step (2), and then 0.3 to 1.0% of chlorine dioxide (ClO 2 ) and lignin are extracted based on the total weight of the total pulp. 0.1 to 0.5% of chelate compound by mass, and preferably lignin is extracted, and 0.4 to 0.6% of chlorine dioxide (ClO 2 ) and lignin by weight of dry pulp. ) And then 0.3 to 0.4% of the chelate compound (chelate) relative to the total weight of the pulp. On the other hand, the reaction temperature may be maintained at 50 to 90 ℃ but preferably maintained at 70 to 80 ℃, pH conditions can be maintained at 3.0 to 5.0 and preferably reacting at pH 4.0 to 4.5 conditions, the reaction time Although it may be 30 to 120 minutes, it is preferable to react for 55 to 65 minutes. In this process, chlorine dioxide (ClO 2 ) bleaching and transition metal removal can be carried out simultaneously in one process, thereby increasing the bleaching efficiency and simplifying the bleaching step compared to the conventional ECF bleaching DEDED bleaching step sequence. There is an advantage.
상기 (4)단계에서 상기 (3)단계에서 사용된 이산화염소(ClO2) 중량의 0.25 내지 1배의 이산화염소(ClO2)를 사용할 수 있으나, 바람직하게는 상기 (1)단계에서 사용된 이산화염소(ClO2) 중량의 0.4 내지 0.6배의 이산화염소(ClO2)를 사용하는 것이며, 상기 이산화염소(ClO2)와 동시에 투입되는 과산화수소(H2O2)는 상기 (3)단계에 의해 1차 표백과 전이금속을 제거한 전건 펄프(pulp) 질량 대비 0.5 내지 1.5%를 사용할 수 있고, 바람직하게는 0.8 내지 1.0%를 사용하는 것이다. 한편, 반응온도는 50 내지 90℃를 유지할 수 있으나 바람직하게는 70 내지 80℃를 유지시키는 것이고, 반응시간은 30 내지 120분으로 할 수 있으나 55 내지 65분 동안 반응시키는 것이 바람직하다. The (4) The chlorine dioxide used in the step (3) in step (ClO 2), but to use 0.25 to 1 chlorine dioxide (ClO 2) of times the weight, preferably dioxide used in step (1) Chlorine dioxide (ClO 2 ) of 0.4 to 0.6 times the weight of chlorine (ClO 2 ) is used, and hydrogen peroxide (H 2 O 2 ) added simultaneously with the chlorine dioxide (ClO 2 ) is determined by step (3). 0.5 to 1.5% of the total pulp mass removed from the primary bleaching and transition metal may be used, and preferably 0.8 to 1.0%. Meanwhile, the reaction temperature may be maintained at 50 to 90 ° C., but preferably at 70 to 80 ° C., and the reaction time may be 30 to 120 minutes, but preferably 55 to 65 minutes.
상기와 같은 본 발명은 표백공정 중 이산화염소(ClO2) 표백과 전이금속 제거 공정을 하나의 공정으로 동시에 처리함으로써 기존의 펄프 표백공정에 비하여 공정이 단순화되어 경제성이 높을 뿐만 아니라 표백효율을 향상시킬 수 있는 효과가 있다. 또한 종래 2단계의 공정을 하나의 공정으로 처리함으로서 중간과정에서 발생하는 세척폐수를 현저하게 줄일 수 있는 효과가 있다. In the present invention as described above, by simultaneously treating the chlorine dioxide (ClO 2 ) bleaching and the transition metal removal process of the bleaching process as one process, the process is simplified compared to the conventional pulp bleaching process to improve the economic efficiency as well as improve the bleaching efficiency It can be effective. In addition, by treating the conventional two-step process as a single process there is an effect that can significantly reduce the washing waste water generated in the intermediate process.
도 1은 본 발명에 의한 표백방법의 공정도이다.1 is a process chart of the bleaching method according to the present invention.
도 2는 본 발명에 의해 제조된 펄프의 백색도 및 잔류 과산화수소 농도를 나타낸 그래프이다.2 is a graph showing the whiteness and residual hydrogen peroxide concentration of the pulp prepared by the present invention.
도 3은 본 발명에 의해 제조된 펄프의 잔류 과산화수소 농도를 나타낸 그래프이다.3 is a graph showing the residual hydrogen peroxide concentration of the pulp prepared by the present invention.
도 4는 본 발명에 의해 제조된 펄프의 백색도 및 잔류 과산화수소 농도를 나타낸 그래프이다.Figure 4 is a graph showing the whiteness and residual hydrogen peroxide concentration of the pulp prepared by the present invention.
상술한 목적, 특징 및 장점은 첨부된 도면을 참조하여 후술되어 있는 상세한 설명을 통하여 보다 명확해질 것이며, 그에 따라 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자가 본 발명의 기술적 사상을 용이하게 실시 할 수 있을 것이다. 또한, 본 발명을 설명함에 있어서 본 발명과 관련된 공지기술에 대한 구체적인 설명이 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 경우에 그 상세한 설명을 생략하기로 한다. 이하, 첨부된 도면들을 함께 참조하여 본 발명에 따른 바람직한 실시예를 상세히 설명하기로 한다.The above objects, features, and advantages will become more apparent from the following detailed description with reference to the accompanying drawings, and as a result, those skilled in the art may easily implement the technical idea of the present invention. You can do it. In addition, in describing the present invention, when it is determined that the detailed description of the known technology related to the present invention may unnecessarily obscure the gist of the present invention, the detailed description thereof will be omitted. Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.
한편, 이하에서 전건 펄프라 함은 함수율 0%의 펄프를 말하고, D는 이산화염소(ClO2)를 사용하여 표백하는 공정, E는 알칼리 추출공정, Q는 킬레이트(chelate) 화합물을 이용한 전이금속 제거공정, P는 과산화수소(H2O2)를 이용한 표백공정을 의미한다.On the other hand, in the following the pre-drying pulp refers to pulp with a water content of 0%, D is bleaching using chlorine dioxide (ClO 2 ), E is an alkali extraction process, Q is a transition metal removal using a chelate compound (chelate) Process, P means bleaching process using hydrogen peroxide (H 2 O 2 ).
실시예 1. 이산화염소(ClOExample 1 Chlorine Dioxide (ClO)
22
)를 이용하여 펄프(pulp)에 포함된 리그닌(lignin) 분해Lignin breakdown in pulp using
Sugarcane bagasse 펄프를 준비하고 이산화염소(ClO2)를 사용하여 표백하였다. 펄프의 농도는 10%로 준비하여 전건 펄프의 질량 대비 5.0%의 이산화염소(ClO2)(4% on oven dry pulp)와 혼합하여 반응시켰다. 반응온도는 75℃ 조건하에 1시간 반응 시켰으며 아세트산(acetic acid)을 사용하여 pH를 3.0으로 조절하였다. pH를 조절하기 위한 목적으로 사용되는 산은 염산과 황산 등 다른 종류의 산을 이용할 수 있다.Sugarcane bagasse pulp was prepared and bleached with chlorine dioxide (ClO 2 ). The concentration of pulp was prepared at 10% and reacted with 5.0% chlorine dioxide (ClO 2 ) (4% on oven dry pulp) relative to the mass of the dry pulp. The reaction temperature was reacted for 1 hour under 75 ℃ condition and the pH was adjusted to 3.0 using acetic acid. The acid used for the purpose of adjusting the pH may use other types of acid such as hydrochloric acid and sulfuric acid.
실시예 2. 리그닌(lignin) 추출 및 제거Example 2. Lignin Extraction and Removal
상기 실시예 1에 의한 공정을 마친 후 세척된 화학펄프를 10% 농도로 준비하여 상기 실시예 1에서 사용된 이산화염소(ClO2) 사용량의 0.5배의 수산화나트륨(NaOH)을 이용하여 반응시켰다. 반응온도는 75℃ 조건하에 1시간 반응시켰으며, 반응 종류 후 세척하여 리그닌(lignin)을 제거하여 다음 공정에서의 산화제가 분해된 리그닌에 사용되지 않도록 방지하였다.After completing the process according to Example 1, the washed chemical pulp was prepared at a concentration of 10% and reacted with 0.5 times sodium hydroxide (NaOH) of the amount of chlorine dioxide (ClO 2 ) used in Example 1. The reaction temperature was reacted for 1 hour under 75 ° C., and after washing, the lignin was removed to prevent the oxidant from being used in the degraded lignin.
실시예 3. 1차 표백 및 전이금속 제거Example 3 Primary Bleaching and Transition Metal Removal
상기 실시예 2 과정을 마치고 세척 된 화학펄프를 10% 농도로 준비하여 전건 펄프의 질량 대비 0.5%에 해당되는 질량의 이산화염소(ClO2)와 반응시켰다. 이 때 상기 전건 펄프의 질량 대비 0.3%에 해당되는 질량의 킬레이트(chelate) 화합물을 첨가하여 이산화염소(ClO2)와 동시에 반응시켜 전이금속을 제거하였다.After completing the Example 2 process, the washed chemical pulp was prepared at a concentration of 10% and reacted with chlorine dioxide (ClO 2 ) in a mass corresponding to 0.5% of the total weight of the dried pulp. At this time, a chelate compound having a mass corresponding to 0.3% of the total weight of the dried pulp was added to react with chlorine dioxide (ClO 2 ) to remove the transition metal.
상기 킬레이트(chelate) 화합물은 DTPA(diethylene tetramine penta-acetic acid)를 사용하였고, 반응온도는 75℃ 조건하에 1시간 반응 시켰으며, 아세트산(acetic acid)을 사용하여 pH를 4.0으로 조절하였다. pH를 조절하기 위한 목적으로 사용되는 산은 염산과 황산 등 다른 종류의 산을 이용할 수 있다.The chelate (chelate) compound was used DTPA (diethylene tetramine penta-acetic acid), the reaction temperature was reacted for 1 hour under 75 ℃ conditions, the pH was adjusted to 4.0 using acetic acid (acetic acid). The acid used for the purpose of adjusting the pH may use other types of acid such as hydrochloric acid and sulfuric acid.
한편, 킬레이트(chelate) 화합물은 EDTA(ethylenediamine tetraacetic acid), NTA, CyDTA, DTPA, GEDTA, DHEG 등이 사용될 수 있다.On the other hand, the chelate (chelate) compounds may be used such as EDTA (ethylenediamine tetraacetic acid), NTA, CyDTA, DTPA, GEDTA, DHEG.
실시예 4. 2차 표백Example 4. Secondary Bleaching
상기 실시예 3 과정을 마치고 세척된 화학 펄프를 10% 농도로 준비하여 전건 펄프의 질량 대비 상기 실시예 3에서 사용된 이산화염소(ClO2) 사용량의 0.5배의 수산화 나트륨(NaOH)을 이용하여 반응시켰다. 이 때 상기 실시예 3에 의해 전이 금속이 제거 된 전건 펄프의 질량 대비 1.0%에 해당하는 질량의 과산화수소(H2O2)를 첨가하여 추가적인 표백이 일어나도록 반응시켰다. 반응온도는 75℃ 조건하에 1시간 반응시켰다.After the Example 3 process, the washed chemical pulp was prepared at a concentration of 10%, and the reaction was performed by using sodium hydroxide (NaOH) of 0.5 times the amount of chlorine dioxide (ClO 2 ) used in Example 3 relative to the mass of the dry pulp. I was. At this time, by adding the hydrogen peroxide (H 2 O 2 ) of the mass corresponding to 1.0% of the mass of the dry pulp from which the transition metal was removed by Example 3 was reacted to cause further bleaching. Reaction temperature was made to react for 1 hour on 75 degreeC conditions.
실시예 5. 실험결과Example 5 Experimental Results
도 2 내지 도 4에 나타낸 바와 같이, 상기의 실시예 1에서 4까지 실시된 표백 펄프의 백색도를 TAPPI 525에 의거하여 측정하였다. 막대그래프 부분을 보았을 때 일반적인 DEDE까지의 과정에 사용된 이산화염소 사용량에 비해 적은양의 이산화염소를 사용하고 과산화수소 표백을 통해 한 단계의 공정이 줄어들었음에도 백색도에 큰 영향을 주지 않음을 확인 할 수 있다. 킬레이트 화합물 처리까지 이루어진 경우 이산화염소 처리만 된 시료에 비해 높은 백색도를 가짐을 확인 할 수 있었다.As shown in Figs. 2 to 4, the whiteness of the bleached pulp carried out from Examples 1 to 4 was measured based on TAPPI 525. When looking at the bar graph, it can be seen that the amount of chlorine dioxide used is smaller than that of the typical DEDE process and the peroxide bleaching does not significantly affect the whiteness even though the process is reduced by one step. have. In the case of chelating compound treatment, it was confirmed that the chlorine dioxide treatment had a higher whiteness than the sample.
이상, 본 발명내용의 특정한 부분을 상세히 기술하였는바, 당업계의 통상의 지식을 가진 자에게 있어서, 이러한 구체적인 기술은 단지 바람직한 실시양태일 뿐이며, 이에 의해 본 발명의 범위가 제한되는 것이 아닌 점은 명백할 것이다. 따라서 본 발명의 실질적인 범위는 첨부된 청구항들과 그것들의 등가물에 의해 정의된다고 할 것이다. As mentioned above, specific portions of the present disclosure have been described in detail, and it is apparent to those skilled in the art that such specific techniques are merely preferred embodiments, and thus the scope of the present disclosure is not limited thereto. something to do. Thus, the substantial scope of the present invention will be defined by the appended claims and their equivalents.
Claims (10)
- 사탕수수 찌꺼기(sugarcane bagasse)를 활용해 제조된 펄프(pulp)의 표백방법에 있어서,In the bleaching method of pulp (pulp) manufactured using sugarcane bagasse,(1) 이산화염소(ClO2)를 이용하여 펄프에 포함된 리그닌(lignin)을 분해하는 단계와,(1) decomposing lignin contained in pulp using chlorine dioxide (ClO 2 ),(2) 상기 (1)단계에서 분해된 리그닌(lignin)을 추출하는 단계와,(2) extracting lignin degraded in step (1);(3) 상기 (2)단계에 의해 리그닌(lignin)이 제거된 펄프에 이산화염소(ClO2)와 킬레이트(chelate) 화합물를 사용하여 1차 표백과 동시에 전이금속을 제거하는 단계와,(3) removing transition metals simultaneously with primary bleaching using chlorine dioxide (ClO 2 ) and chelate compounds in pulp from which lignin has been removed by step (2);(4) 상기 (3)단계에 의해 1차 표백 및 전이금속이 제거된 펄프에 과산화수소(H2O2)를 사용하여 2차 표백하는 단계를 포함하는 펄프 표백 방법.(4) a pulp bleaching method comprising the step of bleaching the secondary bleaching using hydrogen peroxide (H 2 O 2 ) in the pulp from which the primary bleaching and transition metals are removed by step (3).
- 제 1 항에 있어서,The method of claim 1,상기 (1)단계에서 펄프와 이산화염소(ClO2)를 5 내지 25 : 3 내지 6의 중량비로 혼합하고, 50 내지 90℃ 및 pH 3.0 내지 7.0 에서 반응시켜 리그닌(lignin)을 분해하는 것을 특징으로 하는 펄프 표백방법.In step (1), pulp and chlorine dioxide (ClO 2 ) are mixed at a weight ratio of 5 to 25: 3 to 6, and reacted at 50 to 90 ° C. and pH 3.0 to 7.0 to decompose lignin. Pulp bleaching method.
- 제 1 항에 있어서,The method of claim 1,상기 (2)단계에서 (1)단계에서 사용된 이산화염소(ClO2) 중량 대비 0.25 내지 1배의 알칼리를 사용하여 50 내지 90℃에서 반응시키는 것을 특징으로 하는 펄프 표백방법.Pulp bleaching method characterized in that the reaction at 50 to 90 ℃ using 0.25 to 1 times the alkali relative to the weight of chlorine dioxide (ClO 2 ) used in step (1) to (1).
- 제 1 항에 있어서,The method of claim 1,상기 (3)단계에서 펄프 질량 대비 0.3 내지 1.0%의 이산화염소(ClO2) 및 0.1 내지 0.5%의 킬레이트(chelate) 화합물을 사용하고, 50 내지 90℃ 및 pH 3.0 내지 7.0에서 반응시켜 표백 및 전이금속 제거를 동시에 수행하는 것을 특징으로 하는 표백방법.In step (3), using 0.3 to 1.0% of chlorine dioxide (ClO 2 ) and 0.1 to 0.5% of chelate compound to pulp mass, reacting at 50 to 90 ° C. and pH 3.0 to 7.0 to bleach and transfer Bleaching method characterized in that the metal removal at the same time.
- 제 1 항에 있어서,The method of claim 1,상기 (4)단계에서 (3)단계에서 사용된 이산화염소(ClO2) 중량 대비 0.25 내지 1배의 중량에 해당되는 알칼리와 펄프 질량 대비 0.5 내지 1.5%에 해당되는 과산화수소(H2O2)를 사용하고, 50 내지 90℃에서 2차 표백하는 것을 특징으로 하는 표백방법. Hydrogen peroxide (H 2 O 2 ) corresponding to 0.5 to 1.5% by weight of alkali and pulp mass corresponding to the weight of 0.25 to 1 times the weight of chlorine dioxide (ClO 2 ) used in step (4) to (3) Bleaching method characterized in that the secondary bleaching at 50 to 90 ℃ using.
- (1) 이산화염소(ClO2)를 이용하여 펄프에 포함된 리그닌(lignin)을 분해하는 단계와,(1) decomposing lignin contained in pulp using chlorine dioxide (ClO 2 ),(2) 상기 (1)단계에서 분해된 리그닌(lignin)을 추출하는 단계와,(2) extracting lignin degraded in step (1);(3) 상기 (2)단계에 의해 리그닌(lignin)이 제거된 펄프에 이산화염소(ClO2)와 킬레이트(chelate) 화합물를 사용하여 1차 표백과 동시에 전이금속을 제거를 제거하는 단계와,(3) removing the transition metal at the same time as the first bleaching using chlorine dioxide (ClO 2 ) and a chelate compound in the pulp from which lignin is removed by step (2);(4) 상기 (3)단계에 의해 1차 표백 및 전이금속이 제거된 펄프에 과산화수로(H2O2)를 사용하여 2차 표백하는 단계를 포함하는 펄프 표백 방법.(4) a pulp bleaching method comprising the steps of bleaching the primary pulp and the transition metal from the pulp from which the primary metal is removed by using peroxide (H 2 O 2 ).
- 제 6 항에 있어서,The method of claim 6,상기 (1)단계에서 펄프와 이산화염소(ClO2)를 5 내지 25 : 3 내지 6의 중량비로 혼합하여 리그닌(lignin)을 분해하는 것을 특징으로 하는 펄프 표백방법.Pulp bleaching method, characterized in that in the step (1) to mix the pulp and chlorine dioxide (ClO 2 ) in a weight ratio of 5 to 25: 3 to 6 to decompose lignin (lignin).
- 제 6 항에 있어서,The method of claim 6,상기 (2)단계에서 (1)단계에서 사용된 이산화염소(ClO2) 중량 대비 0.25 내지 1배의 알칼리를 반응시키는 것을 특징으로 하는 펄프 표백방법.The pulp bleaching method, characterized in that for reacting an alkali of 0.25 to 1 times the weight of the chlorine dioxide (ClO 2 ) used in step (2) to (1).
- 제 6 항에 있어서,The method of claim 6,상기 (3)단계에서 펄프 질량 대비 0.3 내지 1.0%의 이산화염소(ClO2) 및 0.1 내지 0.5%의 킬레이트(chelate) 화합물을 사용하여 표백 및 전이금속 제거를 동시에 수행하는 것을 특징으로 하는 표백방법.Bleaching method characterized in that the bleaching and the removal of the transition metal at the same time using a 0.3 to 1.0% chlorine dioxide (ClO 2 ) and 0.1 to 0.5% chelate compound (chelate) relative to the pulp mass in step (3).
- 제 6 항에 있어서,The method of claim 6,상기 (4)단계에서 (3)단계에서 사용된 이산화염소(ClO2) 중량 대비 0.25 내지 1배의 알칼리와 펄프 질량 대비 0.5 내지 1.5%의 과산화수소(H2O2)를 2차 표백하는 것을 특징으로 하는 표백방법. It is characterized in that the second bleaching of hydrogen peroxide (H 2 O 2 ) of 0.25 to 1 times alkali and pulp mass of 0.25 to 1 times the weight of chlorine dioxide (ClO 2 ) used in step (4) to (3). Bleaching method.
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