WO2016147967A1 - Secondary cell - Google Patents

Secondary cell Download PDF

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Publication number
WO2016147967A1
WO2016147967A1 PCT/JP2016/057267 JP2016057267W WO2016147967A1 WO 2016147967 A1 WO2016147967 A1 WO 2016147967A1 JP 2016057267 W JP2016057267 W JP 2016057267W WO 2016147967 A1 WO2016147967 A1 WO 2016147967A1
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WO
WIPO (PCT)
Prior art keywords
battery container
battery
flat plate
opening
secondary battery
Prior art date
Application number
PCT/JP2016/057267
Other languages
French (fr)
Japanese (ja)
Inventor
山田 直毅
木舩 素成
英毅 篠原
Original Assignee
日立オートモティブシステムズ株式会社
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Application filed by 日立オートモティブシステムズ株式会社 filed Critical 日立オートモティブシステムズ株式会社
Publication of WO2016147967A1 publication Critical patent/WO2016147967A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings, jackets or wrappings of a single cell or a single battery
    • H01M50/147Lids or covers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings, jackets or wrappings of a single cell or a single battery
    • H01M50/102Primary casings, jackets or wrappings of a single cell or a single battery characterised by their shape or physical structure
    • H01M50/105Pouches or flexible bags
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present invention relates to the structure of a lithium ion secondary battery used as a power source for automobiles, for example.
  • lithium ion secondary batteries have been used as power sources for electric vehicles and hybrid vehicles.
  • Lithium ion secondary batteries for automobiles are required to have high output, high energy density, and long life.
  • the required capacity is much larger than secondary batteries used in personal computers and portable devices.
  • Patent Document 1 proposes a structure having a lid having terminal parts.
  • Patent Document 1 the exterior material is fixed over the entire surface with respect to the side surface of the lid. Therefore, since the flexible resin layer covers the surface except for the upper surface which is the exposed portion of the cover plate, the dimensional accuracy is lowered and it is difficult to use the holder.
  • lithium ion secondary batteries for automobiles need to determine their position by engaging with surrounding parts to cope with vibration and acceleration during driving.
  • the exterior material covers the entire side surface of the lid plate.
  • the fixed secondary battery there is no part that can ensure dimensional accuracy other than one side of the cover plate located outside the secondary battery, it is difficult to use the holder, and it can cope with the vibration and acceleration. Is difficult.
  • the present invention solves the above-mentioned conventional problems.
  • the position of a lithium-ion secondary battery for automobiles is determined by engaging with peripheral parts, etc., and it is easy to deal with vibration and acceleration during driving. It aims at providing the means to do.
  • the secondary battery of the present invention is a secondary battery having a battery container constituted by a film-shaped package and a lid plate for hermetically sealing the opening of the battery container.
  • the battery container has an opening edge of the opening of the battery container fixed to a side surface of the lid plate, and the lid plate has an exposed portion exposed from the battery container on a side surface of the lid plate. It is characterized by having.
  • the position in the direction along the surface of the cover plate can be determined by contact or engagement with peripheral components. Therefore, for example, when mounted on an automobile, it is possible to provide a secondary battery that can easily cope with vibration and acceleration during traveling. Problems, configurations, and effects other than those described above will be clarified by the following description of the embodiments.
  • FIG. 1 is an external perspective view of a secondary battery according to a first embodiment of the present invention.
  • the disassembled perspective view of the secondary battery shown in FIG. The figure explaining the structure of a cover plate.
  • the figure explaining the other structural example of a battery container The figure explaining the other structural example of a battery container.
  • the figure explaining the structure of a cover plate The figure explaining an example of the fixing structure of a battery container.
  • the figure explaining other examples of the fixation structure of a battery container The figure explaining other examples of the fixation structure of a battery container.
  • FIG. 1 is an external perspective view of the secondary battery in the present embodiment
  • FIG. 2 is an exploded perspective view of the secondary battery shown in FIG.
  • FIG. 3 is a diagram for explaining the configuration of the lid plate
  • FIG. 3 (a) is a front view schematically showing the structure of the lid plate
  • FIG. 3 (b) is a bottom view.
  • FIG. 4 is a figure explaining the fixing structure to the cover plate of a film-form package body.
  • the secondary battery 1 is a lithium ion secondary battery, and includes a battery container 2 that houses a wound body 4 that is a power generation element, and a lid plate 3 that closes and seals the opening 2D of the battery container 2. .
  • the battery container 2 is configured by a film-shaped package, and the cover plate 3 is configured by a metal plate-shaped member having a predetermined plate thickness.
  • the wound body 4 is supported on the cover plate 3 by the positive electrode side terminal component 5 and the negative electrode terminal component 6.
  • the film-like package 21 constituting the battery container 2 preferably has a laminated structure of a metal film and a resin film, or a laminated structure in which a resin layer is formed on the metal film. 4, a laminate material having a laminated structure in which resin layers 23 are formed on both surfaces of a metal film 22 is used.
  • the material of the metal film 22 is preferably SUS or aluminum.
  • the battery container 2 has a bottomed box shape capable of storing an electrolytic solution.
  • the battery case 2 includes a bottom surface 2A having a long side and a short side, a pair of wide side surfaces 2B and 2B that stand up from the long side that is spaced apart from the bottom surface 2A, and a pair that stands up from the short side that is spaced from the bottom surface 2A. 2C and 2C, and a rectangular opening 2D that opens upward is formed at the top.
  • the battery container 2 using the film-shaped package 21 can be obtained, for example, by forming a single film-like member into a flat rectangular box shape with one surface opened by bending and welding or welding, or between Of the edge portions of the two film-shaped packages formed in such a manner that the power generation element can be sandwiched between them, the portions located other than the opening can be welded together.
  • the laminated resin layer 23 is heated to a melting point or higher and welded.
  • Thermal welding is suitable. In the welding of aluminum, sufficient melting is difficult due to the thermal conductivity of aluminum, and there is a possibility that a uniform weld portion cannot be obtained and the hermeticity is lowered.
  • the material is suitable for welding. It is also possible to weld metal films by a technique such as laser welding or resistance welding. Thus, by metal-to-metal welding, the airtightness is high and it is possible to easily suppress the penetration of moisture and the like from the outside. As a welding method, laser welding is preferable from the viewpoint of position accuracy and workability.
  • the lid plate 3 is welded to the battery case 2 and hermetically seals the opening 2D of the battery case 2.
  • the lid plate 3 is made of a metal material, and is preferably a SUS material or aluminum.
  • a film-like package 21 in which a SUS thin film is applied to a metal film is used for the battery container 2, the battery container 2 and The weldability of the battery is improved, and the sealing performance of the battery is increased.
  • the cover plate 3 includes a flat plate portion 10 having a certain thickness and ribs 11 provided so as to protrude from the lower surface of the flat plate portion 10.
  • the flat plate portion 10 has a rectangular shape larger than the opening 2D of the battery case 2.
  • the rib 11 constitutes a welded portion to which the battery case 2 is welded, and is continuously formed in a circumferential shape along the outer edge of the flat plate portion 10 as shown in FIG. Yes.
  • the cover plate 3 has a side surface 10 a of the flat plate portion 10 and a rib outer surface 11 a of the rib 11 as side surfaces.
  • the rib 11 is provided at a position that is inward of the outer end edge portion of the flat plate portion 10 and at a position that is larger than the thickness of the film-shaped package 21 between the outer end edge portion of the flat plate portion 10. ing.
  • the rib 11 is inserted into the battery container 2 from the opening 2D of the battery container 2, and the rib outer surface 11a has a size facing the inner wall surface of the battery container 2 over a predetermined height.
  • the rib 11 of the cover plate 3 is inserted into the battery container 2 from the opening 2D of the battery container 2, and the opening end of the opening 2D of the battery container 2 is ribbed. It is made to oppose the outer surface 11a.
  • the laser beam of laser welding is irradiated toward the opening edge part from the outer side of the battery container 2.
  • FIG. The laser beam is continuously irradiated over the entire circumference along the opening end of the battery case 2.
  • the battery container 2 is fixed by hermetically sealing the opening end of the opening 2D of the battery container 2 by being welded to the rib outer surface 11a of the rib 11 of the cover plate 3 by laser beam irradiation.
  • a broken line WL shown in FIG. 1 schematically shows a welding mark by laser welding.
  • the resin layer 23 where the laser beam of the film-shaped package 21 is irradiated by laser welding is evaporated, and the metal film 22 of the film-shaped package 21 is covered with the cover plate 3 as shown in FIG. 4. It is welded to the rib 11.
  • the cover plate 3 is exposed to the outside without being covered with the battery container 2 while the rib outer surface 11a of the rib 11 is covered with the battery container 2 among the side faces. Yes. That is, the side surface 10a of the flat plate portion 10 constitutes an exposed portion where at least a part of the side surface of the cover plate 3 is exposed to the outside.
  • a side surface 10a of the flat plate portion 10 which is an exposed portion of the cover plate 3 serves as a reference point for lateral positioning of the lithium ion secondary battery 1 which is a direction along the lower surface 10b of the flat plate portion 10, and is made of metal.
  • the cover plate 3 can be used for fixing. Therefore, the lithium ion secondary battery 1 can be positioned at a desired position, and the battery can be easily held.
  • the flexibility and smoothness of the resin layer 23 constituting the film-shaped package 21 are the main causes.
  • the positioning accuracy of the lithium ion secondary battery is lowered, and the lithium ion secondary battery cannot be sufficiently fixed, and as a result, it may be difficult to hold.
  • the welded portion does not have a uniform shape after welding and forms irregular irregular surfaces, so that it cannot be used as a reference surface for positioning and is difficult to reliably hold.
  • the battery case 2 is fixed to the rib 11 of the cover plate 3, and the side surface 10a of the flat plate portion 10 of the cover plate 3 is not covered with the battery case 2, but is exposed to the outside as an exposed portion. Therefore, the side surface 10a can be brought into contact with or sandwiched with another member, and can be used as a reference surface for positioning the lithium ion secondary battery 1.
  • the flat plate portion 10 of the cover plate 3 has a constant shape of the side surface 10a and can improve the positioning accuracy of the lithium ion secondary battery 1 in the lateral direction.
  • the rib 11 is located at a position where the rib 11 enters the inner side of the outer end edge of the flat plate portion 10, and the gap between the rib 11 and the outer end edge of the flat plate portion 10 is larger than the thickness of the film-shaped package 21. Therefore, when the battery case 2 is fixed to the cover plate 3, the side surface 10 a of the flat plate portion 10 is arranged at a position protruding laterally from the battery case 2. Therefore, the side surface 10a can be easily brought into contact with another member, or the flat plate portion 10 can be sandwiched and held.
  • the cover plate 3 includes a positive electrode side terminal component 5 electrically connected to the positive electrode 34 of the wound body 4 and a negative electrode side terminal component 6 electrically connected to the negative electrode 32 of the wound body 4. Yes.
  • the positive electrode side terminal component 5 includes a positive electrode external terminal 51, a positive electrode connection terminal 52, a gasket (not shown) disposed inside the battery container 2, and a positive electrode current collector 53.
  • the positive external terminal 51, the positive connection terminal 52, the gasket and the positive current collector 53 are fixed integrally and attached to the lid plate 3. In this state, the positive electrode current collector 53, the positive electrode connection terminal 52, and the positive electrode external terminal 51 are electrically connected.
  • the positive electrode current collector 53, the positive electrode connection terminal 52, and the positive electrode external terminal 51 are insulated from the cover plate 3 by a positive electrode side external insulator (not shown) and a gasket.
  • the negative electrode side terminal component 6 includes a negative electrode external terminal 61, a negative electrode connection terminal 62, a gasket (not shown) disposed inside the battery container 2, and a negative electrode current collector 63.
  • the negative electrode side terminal component 6 has the same structure as the positive electrode terminal component 5, and the negative electrode external terminal 61, the negative electrode connection terminal 62, and the negative electrode current collector 63 are integrally fixed and attached to the lid plate 3. ing. In this state, the negative electrode current collector 63, the negative electrode connection terminal 62, and the negative electrode external terminal 61 are electrically connected.
  • the negative electrode current collector 63 and the negative electrode external terminal 61 are insulated from the cover plate 3 by a negative electrode side external insulator (not shown) and a gasket.
  • the positive external terminal 51 and the negative external terminal 61 protrude outside the cover plate 3 and have a screw structure. Therefore, when connecting the battery to an external circuit, the positive electrode external terminal 51 or the negative electrode external terminal 61 is inserted into a bus bar (not shown) provided with a hole or notch, and assembled with a nut. Thereby, a battery and an external circuit are electrically connected.
  • the cover plate 3 is provided with a gas discharge valve 71 as a safety valve.
  • the gas discharge valve 71 is formed by partially thinning the cover plate 3 by press working. Note that a thin film member may be attached to the opening of the cover plate 3 by laser welding or the like, and the thin portion may be used as a gas discharge valve.
  • the gas discharge valve 71 generates heat when the prismatic secondary battery 1 generates heat due to an abnormality such as overcharge, and the gas discharge valve 71 is cleaved when the pressure in the battery container increases and reaches a predetermined pressure. By discharging, the pressure in the battery container is reduced.
  • the lid plate 3 is provided with a liquid injection hole 72 for injecting an electrolytic solution into the battery container.
  • the liquid injection hole 72 is sealed by a liquid injection plug 73 after injecting the electrolytic solution.
  • the electrolytic solution for example, a non-aqueous electrolytic solution in which a lithium salt such as lithium hexafluorophosphate (LiPF 6 ) is dissolved in a carbonate-based organic solvent such as ethylene carbonate can be used.
  • FIG. 5 is a perspective view showing the basic configuration of the wound body 4, and shows a state where the winding end is disassembled.
  • the wound body 4 is produced by winding the positive electrode 34 and the negative electrode 32 with the separators 33 and 35 being stacked therebetween.
  • the positive electrode 34 and the negative electrode 32 are each composed of a positive electrode coated portion 34a and a positive electrode uncoated portion 34b in which a mixture layer is formed, and similarly, a negative electrode coated portion 32a and a negative electrode uncoated portion 32b.
  • the portion where charging / discharging occurs due to insertion / extraction of lithium ions is performed, and the uncoated portion is a portion that mediates input / output of current to the battery by contacting or welding with an external terminal.
  • FIG. 6 is an exploded perspective view illustrating a method of holding the secondary battery according to the present invention to the holder
  • FIG. 7 is a cross-sectional view illustrating a state of holding the secondary battery according to the present invention to the holder
  • FIG. It is the B section enlarged view of FIG.
  • a box-shaped battery can formed by subjecting a metal plate to a deep drawing process has been suitably used for lithium ion secondary batteries for automobiles in particular. This is because the use of a battery can increases the strength of the battery container and provides excellent dimensional accuracy when installing and fixing a jig around the periphery.
  • the thickness of the can wall is limited to about 0.5 mm, and it is difficult to make it thinner.
  • the reason why it is difficult to make the film thinner is that, in the method by deforming the metal plate, there are a mixture of a part that tends to be thin in the manufacturing process and a part that tends to keep the original thickness relatively. Therefore, it is mentioned that the whole battery can has thickness variation.
  • Such a variation in the thickness of the can wall causes, for example, a bias in the pressure resistance of the battery container, and when the internal pressure of the battery rises, it ruptures from a specific part, and the contents erupt.
  • the possibility of developing into a state increases.
  • an additional process such as a rust prevention process is performed, the possibility that the thin part is physically broken increases, which may contribute to a decrease in yield.
  • the film-shaped packaging body 21 is previously formed into a thin film shape, when the box-shaped battery container 2 is produced using the film-shaped packaging body 21, the thickness variation of the box wall shall be extremely small. Can do. If the film-shaped package 21 can ensure the strength of the joint portion, the pressure resistance is less biased. Therefore, by providing a mechanism such as the gas discharge valve 71 for relieving the pressure at a specific part such as the cover plate 3, the battery container 2 with higher safety can be obtained.
  • the film-shaped package 21 is generally very flexible in terms of its structure, and there is a concern that the battery internal pressure tends to expand compared to the can structure obtained by the above-described deep drawing method.
  • a holder having a function of providing pressure resistance in addition to holding the lithium ion secondary battery 1 around the position where the lithium ion secondary battery 1 is installed. 7 is installed and the lithium ion secondary battery 1 is held, so that measures can be easily taken.
  • the holder 7 is made of a resin material such as reinforced plastic, and has a box shape that can accommodate the battery container 2.
  • the holder 7 has an inner wall surface 7a that is opposed to the battery container 2 with a predetermined gap, and suppresses expansion of the battery container 2 by bringing the battery container 2 into contact with the inner wall surface 7a. be able to.
  • the stepped portion 7b contacts the lower surface 10b of the flat plate portion 10 by placing the lid plate 3, and performs positioning of the lithium ion secondary battery 1 in the thickness direction of the flat plate portion 10 in the height direction.
  • the lateral positioning of the lithium ion secondary battery 1, which is in contact with the side surface 10 a of the flat plate portion 10 and is along the lower surface 10 b of the flat plate portion 10 is performed.
  • the lithium ion secondary battery 1 can be fixed to the holder 7 by inserting a screw through the through hole 8 formed in the flat plate portion 10.
  • the holder 7 suppresses the expansion of the battery container 2 made of the film-shaped package 21, thereby suppressing deformation of the lithium ion secondary battery 1 due to fluctuations in the battery internal pressure during use and designing the battery internal pressure when abnormal.
  • a pressure-sensitive current cutoff valve (not shown) installed on the lid plate 3 cuts off the current and stops the use of the battery.
  • the gas discharge valve 71 installed on the lid plate 3 is similarly ruptured and opened by the pressure, and measures such as preventing the battery itself from being ruptured by releasing the pressure can be taken.
  • secondary batteries used especially for in-vehicle applications etc. are used as assembled batteries in which two or more secondary batteries are connected in series in addition to being used alone because the required output is large.
  • the holders 7 that provide the pressure resistance described above are not individually installed, but, for example, the batteries are arranged so as to be in close contact with each other, and the surroundings have sufficient strength. It is also possible to adopt a form in which the secondary battery itself is used as a component that imparts pressure resistance to the adjacent secondary battery.
  • the holding method of the secondary battery 1 to the holder 7 is not only by engagement but also fixed by using a member that sandwiches the exposed portion of the cover plate 3, so-called clamp, or externally with respect to the cover plate 3 made of metal. Techniques such as welding and fixing metal parts can also be selected, and can be appropriately selected according to a desired fixing situation.
  • the negative electrode 32 has a negative electrode mixture layer 32a on both surfaces of the negative electrode current collector.
  • the negative electrode mixture layer 32a is formed on both surfaces of the negative electrode current collector through a slurry in which the negative electrode mixture is dissolved or dispersed in an appropriate solvent.
  • an aqueous system or an organic system can be used.
  • water is used as the aqueous system, and N-methylpyrrolidone (hereinafter abbreviated as NMP) is preferable as the organic system, but as long as the slurry properties are not affected. Widely used organic solvents can also be used.
  • the negative electrode mixture has at least a negative electrode active material and a binder.
  • the negative electrode active material is not particularly limited as long as it can occlude and release lithium ions, occludes lithium ions during battery charging, and releases them during discharging.
  • a carbon material is particularly useful as a material that satisfies the above requirements and can ensure a practically necessary amount, and examples thereof include crystalline carbon and amorphous carbon.
  • graphite which is a kind of crystalline carbon, is preferable because it has a large amount of occlusion of lithium ions per unit weight.
  • the negative electrode active material of the present invention preferably uses graphite powder as a main material.
  • Examples of graphite include natural graphite produced in addition to artificial graphite obtained by granulating and firing at high temperature using an organic material as a raw material. Artificial graphite is obtained by firing an organic compound as a raw material, but the maximum firing temperature exceeds 2000 ° C. A high firing temperature indicates a high heat cost during production.
  • natural graphite is a carbon material that has already been graphitized, and does not require the above-mentioned firing process by being naturally produced. For this reason, the manufacturing cost of a negative electrode active material can be restrained cheaply.
  • graphite has a high reactivity at the edge surface of the graphite crystal structure exposed at the end face, and reacts with the electrolyte during charge / discharge of the secondary battery to decompose it.
  • a method of forming a coating layer made of amorphous carbon on the surface of the graphite powder is known, and in this embodiment, the graphite powder having a coating layer made of amorphous carbon formed on the surface is also used.
  • the coating layer made of amorphous carbon can be obtained by a technique in which petroleum or coal-based pitch is attached to the surface of graphite powder serving as a nucleus and baked at a temperature of 1000 ° C. or lower to form a carbon layer.
  • the shape of the negative electrode mixture layer according to the present embodiment is maintained by binding the negative electrode active materials to each other and / or the negative electrode active material and the current collector with a binder.
  • the binder of the present invention is not particularly limited as long as it is a material that gives an aqueous slurry in which the material is dissolved and dispersed in water and enables the preparation of the negative electrode mixture layer.
  • the binder contains a binder component that gives a binding force and a thickening component that adjusts the properties of the aqueous slurry.
  • the binder component those having an olefinically unsaturated bond in the molecule are suitable, and the type is not particularly limited.
  • styrene butadiene rubber, styrene-isoprene-styrene rubber, acrylonitrile-butadiene rubber, styrene-acrylic copolymer are used.
  • examples thereof include polymers.
  • SBR styrene butadiene rubber
  • the thickening component is not particularly limited as long as it is difficult to handle when preparing the negative electrode mixture layer, but carboxymethyl cellulose (hereinafter abbreviated as CMC) is preferable from the viewpoint of chemical stability and availability. .
  • SBR is an artificial polymer whose main raw materials are styrene and 1,3-butadiene, and in order to obtain the desired properties, other organic compounds having an unsaturated bond can be added as desired to obtain desired properties. It can be a binder of characteristics. Usually, it is stored and used in the form of an emulsion in which particles having a diameter of less than 1 ⁇ m are dispersed in water.
  • the amount of SBR added is preferably 0.5 parts by mass or more and 2.0 parts by mass or less, more preferably 0.7 parts by mass or more and 1.5 parts by mass or less, with respect to the weight of the whole negative electrode mixture layer. 8 parts by mass or more and 1.2 parts by mass or less are more preferable. If the amount is less than 0.5 parts by mass, there is a strong possibility that the binding ability is significantly insufficient. If the amount exceeds 2.0 parts by mass, the binding ability becomes excessive, and the excess SBR inhibits the migration of lithium ions. The rise of becomes obvious.
  • CMC is a derivative obtained by chemically treating cellulose and imparting water solubility.
  • Cellulose as a raw material is a polysaccharide in which ⁇ -glucose is linked in a chain and is a polymer obtained in nature.
  • Cellulose itself has poor solubility and is insoluble in water and many organic solvents, but carboxymethylcellulose added with water solubility by chemical treatment can be dissolved in water and thickens the aqueous solution. High effect.
  • the amount of CMC added is preferably 0.5 parts by mass or more and 2.0 parts by mass or less, more preferably 0.7 parts by mass or more and 1.5 parts by mass or less, with respect to the total weight of the negative electrode mixture layer. 8 parts by mass or more and 1.2 parts by mass or less are more preferable. If the amount is less than 0.5 parts by mass, the stability of the aqueous slurry used in the production of the negative electrode is likely to be insufficient. If the amount exceeds 2.0 parts by mass, the thickening ability becomes excessive, making it difficult to apply the negative electrode during production. . Further, as in the case of SBR, an increase in DCR becomes obvious.
  • the negative electrode mixture layer can be formed by a method of applying and drying a slurry on a current collector.
  • the method for applying the slurry on the current collector include a knife coating method, a roll coating method, a spray coating method, a gravure coating method, a bar coating method, a curtain coating method, and a die coating method.
  • the die coating method is preferable because the application amount can be easily adjusted and the uniformity is excellent.
  • heat drying is preferable, and the drying temperature and drying time are appropriately adjusted according to the amount of slurry applied as long as the material contained in the mixture layer does not change in quality. It's okay.
  • the coating amount of the negative electrode mixture layer is not particularly limited as long as the desired battery performance can be achieved, and is preferably about 10 to 200 g after drying per square meter. If it is less than 10 g, coating becomes difficult and production becomes difficult. On the other hand, if it exceeds 200 g, the flexibility of the mixture layer becomes poor, and peeling from the current collector and destruction due to cracking of the mixture layer are likely to occur.
  • the desired mixture layer density can be adjusted by pressing the obtained mixture layer.
  • a roll press is preferable from the productivity.
  • the density after pressing is preferably 1.0 g or more and 3.0 g or less per cubic centimeter, more preferably 1.2 g or more and 2.0 g or less, and further preferably 1.4 g or more and 1.6 g or less. If it is less than 1.0 g, the electrical continuity between the active materials and / or the active material and the current collector becomes poor, and the active material with poor continuity makes it difficult to insert and desorb lithium ions during charge and discharge, and the battery capacity is reduced. Incurs a decline. On the other hand, when the amount exceeds 3.0 g, it is difficult to permeate the electrolytic solution, so that lithium ions are not sufficiently transported, and the battery performance may be deteriorated such as a decrease in capacity and an increase in DCR.
  • the positive electrode 34 has a positive electrode mixture layer 34a on both surfaces of the positive electrode current collector.
  • the positive electrode mixture layer 34a is formed on both surfaces of the positive electrode current collector through a slurry in which the positive electrode mixture is dissolved or dispersed in an appropriate solvent.
  • an organic system is preferably used.
  • NMP N-methylpyrrolidone
  • a widely used organic solvent can be used as long as the slurry properties are not affected.
  • aromatic compounds such as toluene and xylene, aliphatic compounds such as hexane, ketone compounds such as acetone and methyl ethyl ketone, and alcohols may be used.
  • the positive electrode mixture has at least a positive electrode active material and a binder.
  • ⁇ Positive electrode active material> The positive electrode active material occludes and releases lithium ions in the non-aqueous electrolyte that the battery normally has, and takes in electrons.
  • the physical properties and types of the positive electrode active material are arbitrary as long as the effects of the present invention are not significantly impaired. Therefore, a positive electrode active material having any known physical property that is preferably used for a non-aqueous electrolyte secondary battery may be used.
  • lithium oxide or the like can be mentioned as a suitable material.
  • Specific examples of such lithium oxide include lithium cobalt oxide, lithium manganate, lithium nickelate, lithium iron phosphate, and lithium composite oxide (that is, two or more selected from the group consisting of cobalt, nickel, and manganese).
  • Lithium oxide containing the above metal and the like.
  • a positive electrode active material may be used individually by 1 type, and may be used 2 or more types by arbitrary ratios and combinations.
  • ⁇ Positive electrode binder> those having arbitrary physical properties can be used as long as the effects of the present invention are not significantly impaired.
  • examples thereof include a rubber binder similar to the negative electrode binder, and polyvinylidene fluoride (PVDF).
  • PVDF polyvinylidene fluoride
  • 1 type of binders other than a rubber binder may be contained independently, and 2 or more types may be contained by arbitrary ratios and combinations.
  • the positive electrode mixture layer can be formed by applying a slurry on a current collector and drying it, and a die coating method is preferred. NMP is preferred as the solvent for the slurry. The method of removing the solvent contained in the applied slurry is also preferably heat-dried in the same manner as the negative electrode, and the drying temperature and drying time are appropriately determined according to the amount of slurry applied, as long as the material contained in the mixture layer is not altered. You may adjust.
  • the coating amount of the positive electrode mixture layer is not particularly limited as long as the desired battery performance can be achieved, and is preferably about 15 to 300 g after drying per square meter. If it is less than 15 g, coating becomes difficult and production becomes difficult. Moreover, when it exceeds 300 g, the softness
  • the desired mixture layer density can be adjusted by pressing the obtained mixture layer.
  • a roll press is preferable from the productivity.
  • the density after pressing is preferably 2.0 g or more and 4.0 g or less per cubic centimeter, more preferably 2.5 g or more and 3.5 g or less, and even more preferably 2.7 g or more and 3.3 g or less. If it is less than 2.0 g, the electrical continuity between the active materials and / or the active material and the current collector becomes poor, and the active material with poor continuity makes it difficult to insert and desorb lithium ions during charge and discharge, and the battery capacity is reduced. Incurs a decline. On the other hand, when the amount exceeds 4.0 g, it is difficult to permeate the electrolytic solution, so that lithium ions are not sufficiently transported and battery performance may be deteriorated.
  • the thickness of the negative electrode current collector is usually 4 ⁇ m or more, preferably 6 ⁇ m or more, and its upper limit is usually 20 ⁇ m or less, preferably 10 ⁇ m or less.
  • the thickness of the positive electrode current collector is usually 5 ⁇ m or more, preferably 10 ⁇ m or more, and the upper limit is usually 20 ⁇ m or less, preferably 15 ⁇ m or less. If the thickness of the current collector is too thin, the strength of the electrode will decrease, and the electrode may be easily damaged. If it is too thick, the flexibility of the electrode will be impaired, and there will be restrictions on the battery manufacturing method in the subsequent process May occur.
  • the type of the current collector is arbitrary as long as the effect of the present invention is not significantly impaired, but usually a conductive material is used.
  • a current collector having conductivity for example, copper or a copper alloy is suitably used for the negative electrode, and aluminum or an aluminum alloy is suitably used for the positive electrode.
  • One type of current collector may be used alone, or two or more types may be used in any ratio and combination.
  • the shape of the current collector is arbitrary as long as the effect of the present invention is not significantly impaired, but is usually a foil shape.
  • the conductive material assists the exchange of electrons between the current collector and the active material.
  • the physical properties and types of the conductive material usually included in the negative electrode and the positive electrode according to the present embodiment are arbitrary as long as the effects of the present invention are not significantly impaired. Therefore, a conductive material having any known physical property that is suitably used for a non-aqueous electrolyte secondary battery may be used. Specific examples of such a conductive material include acetylene black and graphite.
  • a conductive material may be used individually by 1 type, and may be used 2 or more types by arbitrary ratios and combinations.
  • Examples of other materials included in the electrode mixture as needed include surfactants, antifoaming agents, and dispersing agents.
  • the electrode mixture contains a surfactant
  • the dispersion stability of each material contained in the slurry used for forming the mixture layer can be improved.
  • coating the slurry containing surfactant can be suppressed because an electrode mixture contains an antifoamer.
  • an electrode mixture contains a dispersing agent, aggregation of the active material contained in a slurry, and a conductive material etc. can be reduced when it contains.
  • Non-aqueous electrolyte The battery according to this embodiment usually has a non-aqueous electrolyte in addition to the binder.
  • a nonaqueous electrolytic solution is not particularly limited as long as it can occlude and release lithium ions with respect to the active material.
  • the non-aqueous electrolyte usually consists of a non-aqueous solvent and a non-aqueous electrolyte.
  • Any nonaqueous solvent may be used as long as the effects of the present invention are not significantly impaired.
  • a carbonate solvent is preferable.
  • Specific examples of the carbonate solvent include cyclic carbonates such as ethylene carbonate (EC) and propylene carbonate (PC), and chain carbonates such as dimethyl carbonate (DMC) and methyl ethyl carbonate (MEC).
  • a non-aqueous solvent may be used individually by 1 type, and may be used 2 or more types by arbitrary ratios and combinations.
  • any nonaqueous electrolyte contained in the nonaqueous electrolytic solution can be used as long as the effects of the present invention are not significantly impaired.
  • a lithium salt is particularly suitable.
  • Specific examples of such a lithium salt include lithium fluorophosphate (LiPF 6 ), lithium fluoroborate (LiBF 4 ), and the like.
  • a non-aqueous electrolyte may also be used individually by 1 type, and may use 2 or more types by arbitrary ratios and combinations.
  • a desired battery can be manufactured by combining the electrode and the non-aqueous electrolyte produced as described above.
  • FIG. 9 is a diagram for explaining the configuration of a battery container formed by bending a single film-shaped package
  • FIG. 9A is a development view of the battery container
  • FIG. 9B is a battery container
  • FIG. 9C is a cross-sectional view for explaining the sealing structure at the position C shown in FIG. 9A.
  • the battery container 2 is formed by folding a film-like package 201 cut into a shape along a development view of a desired battery container 2 along a fold line BL and having a flat bottomed shape. It is assembled into a simple box shape. And the tab 202 which is a part which opposes and overlaps is joined by laser welding, and it seals so that electrolyte solution may not leak. Further, for example, as shown in part C of FIG. 9A, when the battery case 2 is assembled, pinholes may be formed at the corners of the bottom surface 2A. A resin 203 as shown in c) is applied and sealed.
  • Ribs 11 are provided on the lower surface 10 b of the cover plate 3 so as to follow the shape of the opening 2 ⁇ / b> D of the battery container 2.
  • the material of the rib 11 was set to a composition similar to the SUS material included in the film-shaped package, and the weldability was improved.
  • a gas discharge valve 71 is installed in the lid plate 3 to improve battery safety, and an abnormal increase in battery internal pressure is detected between the positive electrode connection terminal 52 and the positive electrode external terminal 51 to provide current.
  • CID current cutoff valve, not shown
  • the viscosity was measured using a cone-plate viscometer according to JIS Z 8803.
  • the slurry was applied to the surface of a copper foil having a thickness of 10 ⁇ m by a die coating method so that the coating amount was 95 g / m 2 , sufficiently dried, further pressed, and a mixture density of 1.5 g / cm 3.
  • a negative electrode was prepared.
  • the negative electrode 32 was provided with a negative electrode uncoated portion 32b having no mixture layer at the end on one side in the longitudinal direction of the coating, and was used as a portion to which a current collector component was attached during battery assembly described later.
  • a kneaded positive electrode mixture was prepared. This positive electrode mixture was applied to the surface of an aluminum foil (positive electrode foil) having a thickness of 15 ⁇ m so that the coating amount on one side was 185 g / m 2 and dried sufficiently. A positive electrode of 2.75 g / cm 3 was produced. Then, similarly to the negative electrode 32, an uncoated portion (positive electrode uncoated portion 34b) was provided at one end in the longitudinal direction of the positive electrode 34.
  • a positive electrode current collector 53 and a negative electrode current collector 63 as current collector parts were welded to the positive electrode uncoated part 34 b and the negative electrode uncoated part 32 b of the obtained wound body 4, and stored in the battery container 2.
  • the opening 2D of the battery container 2 and the rib 11 of the lid plate 3 were brought into contact with each other and connected by laser welding to hermetically seal the battery container 2. Further, an electrolytic solution was injected from the liquid injection hole 72 to produce the lithium ion secondary battery 1.
  • FIG. 10 is a diagram for explaining another configuration of the battery container, in which FIG. 10 (a) is a perspective view showing an exploded state, and FIG. 10 (b) is a perspective view showing an assembled state.
  • the battery container 2 is configured by joining two three-dimensionally molded film-like packaging bodies 211.
  • each film-like package 211 includes a flat portion 212 that forms the wide side surface 2B, a flat portion 213 that forms part of the narrow side surface 2C, and a portion of the bottom surface 2A. It has a plane part 214 to be configured.
  • the flat portions 213 and 214 have a width that is half the thickness width of the battery case 2.
  • a flange 215 is provided at the edge of the flat portions 213 and 214.
  • the battery container 2 is formed by bringing the flanges 215 of the pair of film-shaped packaging bodies 211 into contact with each other and joining them by laser welding.
  • Example 2 Similarly to Example 1, the positive electrode current collector 53 and the negative electrode current collector 63 were welded to the wound body 4 and stored in the battery container 2. The opening 2D of the battery container 2 and the rib 11 of the lid plate 3 were brought into contact with each other and connected by laser welding to hermetically seal the battery. Further, an electrolytic solution was injected into the battery container 2 from the liquid injection hole 72 to produce the lithium ion secondary battery 1.
  • FIG. 11A and 11B are views for explaining a modification of the battery case shown in FIG. 10, FIG. 11A is a perspective view showing an assembled state, and FIG. 11B is a plan view showing an enlarged main part. It is.
  • the flat portion 213 constituting the narrow side surface 2C is inclined with respect to the flat portion 212.
  • the flat surface portion 213 is inclined so as to protrude in the lateral width direction as it approaches the flange 215 from the flat surface portion 212 constituting the wide side surface 2B.
  • the rib 11 is also formed with the rib outer surface 11 a inclined so as to face the flat portion 213.
  • the angle of the boundary portion between the flanges 215 is acute due to the inclination of the flat portion 213, and the rib outer surface 11 a of the cover plate 3 is also along the flat portion 213. Inclined. Therefore, the gap between the boundary portion of the pair of flat portions 213 and the rib outer surface 11a of the cover plate 3 can be reduced, and the battery case 2 can be sealed and sealed more reliably by the cover plate 3.
  • FIGS. 10 and 11 are diagrams for explaining another example of the configuration of the battery case.
  • the method of forming the battery container 2 is not limited to the method shown in FIGS. 10 and 11 and can be formed by various methods. For example, in the example shown in FIG. 12, it is formed by bending one sheet-like package body 21 into a U shape and binding both ends in the width direction. Binding ears 221 are provided on the pair of narrow side surfaces 2 ⁇ / b> C of the battery container 2.
  • FIG. 13 it forms by joining the sheet-like package body 21 so that the inner wall surfaces of both ends may overlap, and making it a cylinder shape, and also binding the lower end used as the bottom face 2A.
  • a binding ear 222 is provided on one narrow side surface 2 ⁇ / b> C and bottom surface 2 ⁇ / b> A of the battery container 2.
  • one film-shaped package 21 is joined into a cylindrical shape so that the inner wall surface of one end 224 and the outer wall surface of the other end 225 overlap each other, and further, the bottom surface 2A It is formed by binding the lower ends.
  • a binding ear 223 is provided on the bottom surface 2 ⁇ / b> A of the battery container 2.
  • the length of the binding ears 221 and 222 can be shortened and the sealing performance can be improved as compared with the battery container 2 shown in FIGS. 10 and 11. .
  • the length of the binding ear 223 can be further shortened, and the battery container 2 can be downsized.
  • FIG. 15 is an external perspective view of a secondary battery according to the second embodiment of the present invention
  • FIG. 16 is a diagram illustrating the configuration of a cover plate
  • FIG. 17 is a diagram illustrating an example of a battery container fixing structure.
  • the same components as those in the first embodiment described above are denoted by the same reference numerals, and detailed description thereof is omitted.
  • What is characteristic in the present embodiment is that the battery container 2 is fixed to a lower region that is a part of the side surface 10 a of the flat plate portion 10 of the cover plate 3, and the upper region that is a part of the side surface 10 a is covered by the battery container 2. It is an exposed part that is exposed to the outside without breaking.
  • the lithium ion secondary battery 1 includes a battery container 2 that houses a wound body 4 (see FIG. 2), and a lid plate 3 that closes an opening 2D of the battery container 2.
  • the battery container 2 is configured by a film-shaped package 21, and the cover plate 3 is configured by a metal material having a composition similar to the metal film 22 of the film-shaped package 21.
  • the flat plate portion 10 of the cover plate 3 has a substantially constant thickness, and the rib 11 (see FIG. 2) in the first embodiment is not provided.
  • the flat plate part 10 has a size that can be inserted into the opening 2D of the battery case 2, has a thickness larger than that of the first embodiment, and has a wide side surface 10a.
  • the side surface 10a has a lower region located on the lower surface 10b side and an upper region located on the front surface 10c side.
  • the battery container 2 is inserted with the cover plate 3 through the opening 2D, and the lower region of the side surface of the cover plate 3 is connected to the opening end of the battery container 2 as shown in FIGS. 16 (a) and 16 (b). It is arranged to face each other, and is arranged at a position where the upper region of the side surface 10a protrudes from the battery container 2 and is exposed.
  • the open end of the battery container 2 is laser welded to the lower region of the side surface 10a of the cover plate 3 and hermetically sealed.
  • the upper region of the side surface 10a of the cover plate 3 that hermetically seals the battery container 2 is not covered with the battery container 2, and constitutes an exposed portion that is exposed to the outside.
  • the lithium ion secondary battery 1 can be positioned at a desired position using the upper region of the side surface 10a of the cover plate 3 as a reference point for lateral positioning of the lithium ion secondary battery 1, and the battery can be held. It becomes easy.
  • the cover plate 3 is simpler and easier to make than the first embodiment, and the manufacturing cost can be reduced.
  • FIGS. 18 and 19 are diagrams illustrating another example of the battery container fixing structure.
  • the cover plate 3 has a side surface fixed to the opening edge of the opening 2D of the battery container 2 and an exposed portion outside. It is only necessary to have an upper region that is exposed.
  • the thickness of the flat plate portion 10 is as thin as in the first embodiment, but ribs 12 and 13 are provided on the outer edge of the flat plate portion 10, and the side surface of the lid plate 3. Is extended or extended downward or upward.
  • the flat plate portion 10 has a size that can be inserted into the opening 2D of the battery case 2.
  • the side surface of the cover plate 3 is configured by a side surface 10 a of the flat plate portion 10 and rib outer surfaces 12 a and 13 a of ribs 12 and 13 that are flush with the side surface 10 a of the flat plate portion 10.
  • the rib 12 shown in FIG. 18 protrudes downward from the outer edge of the flat plate portion 10, and the rib outer surface 12 a is continuous with the side surface 10 a of the flat plate portion 10.
  • the side surface of the cover plate 3 is configured by the side surface 10 a of the flat plate portion 10 and the rib outer surface 12 a of the rib 12, and the rib 12 side is a lower region welded to the battery container 2.
  • the part 10 side is an upper region exposed to the outside.
  • the rib 13 shown in FIG. 19 protrudes upward from the outer edge of the flat plate portion 10, and the rib outer surface 13 a is continuous with the side surface 10 a of the flat plate portion 10.
  • the side surface of the cover plate 3 is constituted by the side surface 10 a of the flat plate portion 10 and the rib outer surface 13 a of the rib 13, and the flat plate portion 10 side is a lower region welded to the battery container 2.
  • the rib 13 side is an upper region exposed to the outside.
  • the cover plate 3 is inserted into the battery container 2 from the opening 2D, the lower region of the side surface of the cover plate 3 is disposed opposite the inner wall surface of the opening 2D of the battery container 2, and the upper region of the side surface of the cover plate 3 Is disposed at a position protruding from the battery container 2 and exposed. Then, the opening edge of the opening 2D of the battery container 2 is laser-welded to the lower region of the side surface of the cover plate 3 and hermetically sealed. The upper region of the side surface of the cover plate 3 is not covered with the battery container 2 and constitutes an exposed portion exposed to the outside.
  • the upper region of the side surface of the cover plate 3 is used as a reference point for lateral positioning of the lithium ion secondary battery 1, and the lithium ion secondary battery 1 is placed at a desired position. Can be positioned, and the battery can be easily held.
  • the thickness of the flat plate portion 10 can be reduced, and the material cost can be reduced and the weight can be reduced.
  • both the wide side surface 2B and the narrow side surface 2C of the battery case 2 are arranged on the inner side of the side surface 10a of the flat plate portion 10 of the lid plate 3, and the second embodiment Then, both the wide side surface 2 ⁇ / b> B and the narrow side surface 2 ⁇ / b> C of the battery container 2 are configured to protrude from the side surface 10 a of the flat plate portion 10 of the lid plate 3.
  • one of the wide side surface 2B and the narrow side surface 2C of the battery container 2 has a configuration in which the side surface 10a of the flat plate portion 10 of the lid plate 3 protrudes.
  • the length in the long side direction of the flat plate portion 10 is the same as the length in the long side direction of the rib 11, and the side surface 10 a of the flat plate portion 10 and the rib outer surface 11 a of the rib 11 are short. Are continuously formed on the same plane.
  • the battery case 2 is disposed at a position where the narrow side surface 2C of the battery case 2 protrudes from the battery case 2 as shown in FIGS. 20 (a) and 20 (c).
  • the length of the flat plate portion 10 in the short side direction is longer than the length of the rib 11 in the short side direction, and the side surface 10a of the flat plate portion 10 is longer than the rib outer surface 11a of the rib.
  • the battery container 2 is disposed at a position where the side surface 10 a of the flat plate portion 10 of the cover plate 3 protrudes more laterally than the wide side surface 2 ⁇ / b> B of the battery container 2.
  • the length in the long side direction of the flat plate portion 10 can be made shorter than in the first and second embodiments, and the size of the unit cell can be reduced.
  • the lid plates 3 of the lithium ion secondary batteries 1 adjacent to each other are connected to the side surfaces 10 a of the flat plate portion 10. Can be positioned by abutting.
  • the length in the short side direction of the flat plate portion 10 is the same as the length in the short side direction of the rib 11, and the side surface 10 a of the flat plate portion 10 and the rib outer surface 11 a of the rib 11 are long. Are continuously formed on the same plane.
  • the battery case 2 is disposed at a position where the wide side surface 2B of the battery case 2 protrudes from the battery case 2, as shown in FIGS. 21 (a) and 21 (b).
  • the length in the long side direction of the flat plate portion 10 is longer than the length in the long side direction of the rib 11, and the side surface 10 a of the flat plate portion 10 protrudes from the rib outer surface 11 a of the rib 11 on the short side. Is arranged.
  • the battery container 2 is disposed at a position where the side surface 10 a of the flat plate portion 10 of the cover plate 3 protrudes more laterally than the narrow side surface 2 C of the battery container 2.
  • positioning can be performed by the side surface 10a of the flat plate portion 10 of the lid plate 3 protruding to the side from the narrow side surface 2C of the battery case 2.
  • the length of the short side direction of the flat plate part 10 can be shortened rather than 1st and 2nd embodiment, and size reduction as a unit cell can be achieved.
  • the adjacent battery containers 2 are brought into contact with each other to shorten the length in the column direction.
  • the battery pack can be reduced in size.
  • FIG. 22 is a diagram for explaining the configuration of the lithium ion secondary battery according to the fourth embodiment.
  • FIG. 22 (a) is a perspective view
  • FIG. 22 (b) is an enlarged view of a main part from the front. It is.
  • detailed description is abbreviate
  • a notch is provided in the opening edge of the opening 2D of the battery container 2 to form an exposed portion in which the side surface of the cover plate 3 is partially exposed to the outside.
  • the battery container 2 is welded to the side surface 10 a of the flat plate portion 10 of the lid plate 3 with the opening edge of the opening portion 2 ⁇ / b> D disposed at the same height as the upper end of the rib 13.
  • the battery case 2 has a notch 2E formed by partially notching the opening edge of the opening 2D.
  • the notch 2E is provided on each of the pair of wide side surfaces 2B, and is formed at a central position in the long side direction.
  • the lithium ion secondary battery 1 can be positioned in the lateral direction with the exposed portion on the side surface of the cover plate 3 exposed from the notch 2E of the battery container 2 as a reference.
  • the lithium ion secondary battery 1 according to the present invention has a metal film-like package 21 in the battery container 2, has a high capacity, and uses the exposed portion on the side surface of the cover plate 3 to surround the surrounding members. It can be held with high positional accuracy, can withstand long-term use, and can be suitably used particularly for automobiles, railways and the like.
  • the present invention is not limited to the above-described embodiments, and various designs can be made without departing from the spirit of the present invention described in the claims. It can be changed.
  • the above-described embodiment has been described in detail for easy understanding of the present invention, and is not necessarily limited to one having all the configurations described.
  • a part of the configuration of an embodiment can be replaced with the configuration of another embodiment, and the configuration of another embodiment can be added to the configuration of an embodiment.

Abstract

To provide a means for positioning a secondary cell by engagement, etc., with a surrounding component, and facilitating measures against acceleration and vibration during travel. This secondary cell 1 has a cell container 2, which comprises a film-shaped packaging body 21, and a lid plate 3 for hermetically sealing the opening part 2D of the cell container 2, wherein the secondary cell 1 is characterized in that the opening edge of the opening part 2D of the cell container 2 is fixed to the side surface of the lid plate 3 and the lid plate 3 has an exposed part, which is exposed from the cell container 2, on the side surface of the lid plate 3.

Description

二次電池Secondary battery
 本発明は、例えば自動車用の電源として用いられるリチウムイオン二次電池の構造に関する。 The present invention relates to the structure of a lithium ion secondary battery used as a power source for automobiles, for example.
 近年、リチウムイオン二次電池は、電気自動車及びハイブリッド自動車の電源として用いられている。自動車用のリチウムイオン二次電池は、高出力、高エネルギー密度および長寿命であることが要求されている。また、パソコンや携帯機器に用いられる二次電池と比較して、必要とされる容量が格段に大きい。 In recent years, lithium ion secondary batteries have been used as power sources for electric vehicles and hybrid vehicles. Lithium ion secondary batteries for automobiles are required to have high output, high energy density, and long life. In addition, the required capacity is much larger than secondary batteries used in personal computers and portable devices.
 また、自動車へ搭載する際には、限られた空間内に効率よく電池を設置することが求められており、形状の自由度の観点から、例えばラミネート構造が提案されている。 Also, when mounted on an automobile, it is required to efficiently install a battery in a limited space. For example, a laminate structure has been proposed from the viewpoint of the degree of freedom of shape.
 しかし、自動車用の二次電池には種々の安全対策が求められており、例えば耐衝撃性を確保するために高い剛性の電池とすることも重要である。ラミネート構造は例えば缶構造と比較して外装材単独では強度が低く、特に電気的な接続のための端子部分周辺の耐衝撃性が低いことが懸念される。このため、例えば特許文献1には、端子部品を有する蓋を有する構造が提案されている。 However, various safety measures are required for secondary batteries for automobiles. For example, it is important to use a battery with high rigidity in order to ensure impact resistance. For example, the laminate structure has a lower strength than the can structure alone, and there is a concern that the impact resistance around the terminal portion for electrical connection is particularly low. For this reason, for example, Patent Document 1 proposes a structure having a lid having terminal parts.
特開2006-318671号公報JP 2006-318671 A
 しかしながら、特許文献1の構造は、蓋の側面に対して全面に亘って外装材が固定されている。したがって、蓋板の露出部分である上面以外は柔軟な樹脂層が表面を覆うため、寸法精度が低下し、かつ保持具の使用が困難である。 However, in the structure of Patent Document 1, the exterior material is fixed over the entire surface with respect to the side surface of the lid. Therefore, since the flexible resin layer covers the surface except for the upper surface which is the exposed portion of the cover plate, the dimensional accuracy is lowered and it is difficult to use the holder.
 特に自動車用のリチウムイオン二次電池は、走行時の振動や加速度に対応するため周辺の部品との係合等により位置を確定する必要があるが、前記外装材が蓋板の側面全面を覆って固定された二次電池では、二次電池の外側に位置する蓋板の一方の面以外に寸法精度が確保できる部位が無く、保持具の使用が困難であり、前記振動や加速度への対応が難しい。 In particular, lithium ion secondary batteries for automobiles need to determine their position by engaging with surrounding parts to cope with vibration and acceleration during driving. However, the exterior material covers the entire side surface of the lid plate. In the fixed secondary battery, there is no part that can ensure dimensional accuracy other than one side of the cover plate located outside the secondary battery, it is difficult to use the holder, and it can cope with the vibration and acceleration. Is difficult.
 本発明は、前記従来の課題を解決するものであり、例えば自動車用のリチウムイオン二次電池を周辺の部品と係合等により位置を確定し、走行時の振動や加速度への対応を容易にする手段を提供することを目的とする。 The present invention solves the above-mentioned conventional problems. For example, the position of a lithium-ion secondary battery for automobiles is determined by engaging with peripheral parts, etc., and it is easy to deal with vibration and acceleration during driving. It aims at providing the means to do.
 上記課題を解決するための手段として、本発明の二次電池は、フィルム状包装体により構成される電池容器と、該電池容器の開口部を密閉封止する蓋板とを有する二次電池であって、前記電池容器は、該電池容器の開口部の開口端縁が前記蓋板の側面に固定され、前記蓋板は、該蓋板の側面に前記電池容器から露出する露出部を有していることを特徴としている。 As means for solving the above-mentioned problems, the secondary battery of the present invention is a secondary battery having a battery container constituted by a film-shaped package and a lid plate for hermetically sealing the opening of the battery container. The battery container has an opening edge of the opening of the battery container fixed to a side surface of the lid plate, and the lid plate has an exposed portion exposed from the battery container on a side surface of the lid plate. It is characterized by having.
 本発明の二次電池によれば、周辺の部品との当接や係合等により蓋板の面に沿った方向の位置を確定できる。したがって、例えば自動車に搭載した場合に、走行時の振動や加速度への対応が容易な二次電池を提供できる。なお、上記した以外の課題、構成及び効果は、以下の実施形態の説明により明らかにされる。 According to the secondary battery of the present invention, the position in the direction along the surface of the cover plate can be determined by contact or engagement with peripheral components. Therefore, for example, when mounted on an automobile, it is possible to provide a secondary battery that can easily cope with vibration and acceleration during traveling. Problems, configurations, and effects other than those described above will be clarified by the following description of the embodiments.
本発明の第1実施形態における二次電池の外観斜視図。1 is an external perspective view of a secondary battery according to a first embodiment of the present invention. 図1に示す二次電池の分解斜視図。The disassembled perspective view of the secondary battery shown in FIG. 蓋板の構成を説明する図。The figure explaining the structure of a cover plate. 電池容器の蓋板への固定構造を説明する図。The figure explaining the fixation structure to the cover plate of a battery container. 捲回体の基本構成を示した斜視図。The perspective view which showed the basic composition of the winding body. 本発明の二次電池の保持具への保持方法を説明する分解斜視図。The disassembled perspective view explaining the holding method to the holder of the secondary battery of this invention. 本発明の二次電池の保持具への保持状態を示す断面図。Sectional drawing which shows the holding | maintenance state to the holder of the secondary battery of this invention. 図7のB部拡大図。The B section enlarged view of FIG. 電池容器の構成例を説明する図。The figure explaining the structural example of a battery container. 電池容器の他の構成例を説明する図。The figure explaining the other structural example of a battery container. 図10に示す電池容器の変形例を説明する図。The figure explaining the modification of the battery container shown in FIG. 電池容器の他の構成例を説明する図。The figure explaining the other structural example of a battery container. 電池容器の他の構成例を説明する図。The figure explaining the other structural example of a battery container. 電池容器の他の構成例を説明する図。The figure explaining the other structural example of a battery container. 本発明の第2実施形態における二次電池の外観斜視図。The external appearance perspective view of the secondary battery in 2nd Embodiment of this invention. 蓋板の構成を説明する図。The figure explaining the structure of a cover plate. 電池容器の固定構造の一例を説明する図。The figure explaining an example of the fixing structure of a battery container. 電池容器の固定構造の他の一例を説明する図。The figure explaining other examples of the fixation structure of a battery container. 電池容器の固定構造の他の一例を説明する図。The figure explaining other examples of the fixation structure of a battery container. 本発明の第3実施形態における蓋板の構成を説明する図。The figure explaining the structure of the cover board in 3rd Embodiment of this invention. 本発明の第3実施形態における蓋板の構成を説明する図。The figure explaining the structure of the cover board in 3rd Embodiment of this invention. 本発明の第4実施形態におけるリチウムイオン二次電池の構成を説明する図。The figure explaining the structure of the lithium ion secondary battery in 4th Embodiment of this invention.
 次に、本発明の実施形態について説明する。
<<第1実施形態>>
[1.電池の概略構成]
 図1は、本実施形態における二次電池の外観斜視図、図2は、図1に示す二次電池の分解斜視図である。図3は、蓋板の構成を説明する図であり、図3(a)は、蓋板の構造を模式的に示した正面図、図3(b)は、下面図である。そして、図4は、フィルム状包装体の蓋板への固定構造を説明する図である。
Next, an embodiment of the present invention will be described.
<< First Embodiment >>
[1. Schematic configuration of battery]
FIG. 1 is an external perspective view of the secondary battery in the present embodiment, and FIG. 2 is an exploded perspective view of the secondary battery shown in FIG. FIG. 3 is a diagram for explaining the configuration of the lid plate, FIG. 3 (a) is a front view schematically showing the structure of the lid plate, and FIG. 3 (b) is a bottom view. And FIG. 4 is a figure explaining the fixing structure to the cover plate of a film-form package body.
 二次電池1は、リチウムイオン二次電池であり、発電要素である捲回体4を収容する電池容器2と、電池容器2の開口部2Dを閉塞して密封する蓋板3を備えている。電池容器2は、フィルム状包装体によって構成されており、蓋板3は、所定の板厚を有する金属製の板状部材によって構成されている。捲回体4は、正極側端子構成部5と負極側端子構成部6によって蓋板3に支持されている。 The secondary battery 1 is a lithium ion secondary battery, and includes a battery container 2 that houses a wound body 4 that is a power generation element, and a lid plate 3 that closes and seals the opening 2D of the battery container 2. . The battery container 2 is configured by a film-shaped package, and the cover plate 3 is configured by a metal plate-shaped member having a predetermined plate thickness. The wound body 4 is supported on the cover plate 3 by the positive electrode side terminal component 5 and the negative electrode terminal component 6.
 電池容器2を構成するフィルム状包装体21は、好ましくは金属製フィルムと樹脂製フィルムとの積層構造、又は金属製フィルム上に樹脂層を形成した積層構造を有しており、本実施例では、図4に示すように、金属製フィルム22の両面に樹脂層23を形成した積層構造のラミネート材を用いている。金属製フィルム22の材質は、SUS又はアルミニウム等が好ましい。 The film-like package 21 constituting the battery container 2 preferably has a laminated structure of a metal film and a resin film, or a laminated structure in which a resin layer is formed on the metal film. 4, a laminate material having a laminated structure in which resin layers 23 are formed on both surfaces of a metal film 22 is used. The material of the metal film 22 is preferably SUS or aluminum.
 電池容器2は、電解液を貯留可能な有底の箱形状を有している。電池容器2は、長辺と短辺を有する底面2Aと、底面2Aの互いに離間する長辺からそれぞれ起立する一対の幅広側面2B、2Bと、底面2Aの互いに離間する短辺からそれぞれ起立する一対の幅狭側面2C、2Cとを有しており、上部には上方に向かって開口する矩形の開口部2Dが形成されている。 The battery container 2 has a bottomed box shape capable of storing an electrolytic solution. The battery case 2 includes a bottom surface 2A having a long side and a short side, a pair of wide side surfaces 2B and 2B that stand up from the long side that is spaced apart from the bottom surface 2A, and a pair that stands up from the short side that is spaced from the bottom surface 2A. 2C and 2C, and a rectangular opening 2D that opens upward is formed at the top.
 フィルム状包装体21を用いてなる電池容器2は、例えば1枚のフィルム状部材を折り曲げと溶着または溶接により一面が開口された扁平な矩形箱形状とすることにより得ることができ、或いは、間に発電要素を挟み込めるような形態に成形した2枚のフィルム状包装体の縁部のうち、開口部以外に位置する部位を互いに溶着することにより得ることができる。 The battery container 2 using the film-shaped package 21 can be obtained, for example, by forming a single film-like member into a flat rectangular box shape with one surface opened by bending and welding or welding, or between Of the edge portions of the two film-shaped packages formed in such a manner that the power generation element can be sandwiched between them, the portions located other than the opening can be welded together.
 フィルム状包装体21から電池容器2を組み立てるための溶着方法としては、例えば金属製フィルム22としてアルミニウムを使用したフィルム状包装体21では、積層された樹脂層23を融点以上に加熱して溶着する熱溶着が適する。アルミニウム同士の溶接は、アルミニウムの熱伝導性に起因して十分な溶融が困難であり、均一な溶着部が得られず密閉性が低下する可能性がある。 As a welding method for assembling the battery container 2 from the film-shaped package 21, for example, in the film-shaped package 21 using aluminum as the metal film 22, the laminated resin layer 23 is heated to a melting point or higher and welded. Thermal welding is suitable. In the welding of aluminum, sufficient melting is difficult due to the thermal conductivity of aluminum, and there is a possibility that a uniform weld portion cannot be obtained and the hermeticity is lowered.
 金属製フィルム22にSUS薄膜を適用したフィルム状包装体21の場合は、前述の樹脂層23の熱溶着以外に、SUSの熱伝導性が相対的に低く、溶接に適する材料であることから、レーザー溶接、抵抗溶接等の手法による金属フィルム同士の溶接も可能である。このように金属同士の溶接により、密閉性が高く、外部からの水分等の浸透の抑制を容易にできる。溶接の方法としては、位置精度と作業性の観点から、レーザー溶接が好ましい。 In the case of the film-like package 21 in which the SUS thin film is applied to the metal film 22, since the thermal conductivity of SUS is relatively low, in addition to the thermal welding of the resin layer 23, the material is suitable for welding. It is also possible to weld metal films by a technique such as laser welding or resistance welding. Thus, by metal-to-metal welding, the airtightness is high and it is possible to easily suppress the penetration of moisture and the like from the outside. As a welding method, laser welding is preferable from the viewpoint of position accuracy and workability.
 蓋板3は、電池容器2に溶接されて電池容器2の開口部2Dを密閉封止している。蓋板3は、金属製の材料からなり、SUS材又はアルミニウム等が好ましい。特に、金属製フィルムにSUS薄膜を適用したフィルム状包装体21を電池容器2に用いた場合、類似組成のSUS材を蓋板3の少なくとも溶接部が含むようにすることで、電池容器2との溶接性が向上し、電池の密閉性が高まる。 The lid plate 3 is welded to the battery case 2 and hermetically seals the opening 2D of the battery case 2. The lid plate 3 is made of a metal material, and is preferably a SUS material or aluminum. In particular, when a film-like package 21 in which a SUS thin film is applied to a metal film is used for the battery container 2, the battery container 2 and The weldability of the battery is improved, and the sealing performance of the battery is increased.
 蓋板3は、図3(a)に示すように、一定の厚みを有する平板部10と、平板部10の下面に突出して設けられたリブ11を有している。平板部10は、電池容器2の開口部2Dよりも大きな矩形状を有している。リブ11は、電池容器2が溶接される溶接部を構成するものであり、図3(b)に示すように、平板部10の外端縁部に沿って周状に連続して形成されている。蓋板3は、側面として、平板部10の側面10aとリブ11のリブ外側面11aを有する。 As shown in FIG. 3A, the cover plate 3 includes a flat plate portion 10 having a certain thickness and ribs 11 provided so as to protrude from the lower surface of the flat plate portion 10. The flat plate portion 10 has a rectangular shape larger than the opening 2D of the battery case 2. The rib 11 constitutes a welded portion to which the battery case 2 is welded, and is continuously formed in a circumferential shape along the outer edge of the flat plate portion 10 as shown in FIG. Yes. The cover plate 3 has a side surface 10 a of the flat plate portion 10 and a rib outer surface 11 a of the rib 11 as side surfaces.
 リブ11は、平板部10の外端縁部よりも内側に入り込んだ位置でかつ平板部10の外端縁部との間にフィルム状包装体21の厚みよりも大きな間隔を有する位置に設けられている。リブ11は、電池容器2の開口部2Dから電池容器2内に挿入されて、リブ外側面11aが所定高さに亘って電池容器2の内壁面に対向する大きさを有している。 The rib 11 is provided at a position that is inward of the outer end edge portion of the flat plate portion 10 and at a position that is larger than the thickness of the film-shaped package 21 between the outer end edge portion of the flat plate portion 10. ing. The rib 11 is inserted into the battery container 2 from the opening 2D of the battery container 2, and the rib outer surface 11a has a size facing the inner wall surface of the battery container 2 over a predetermined height.
 電池容器2を蓋板3に溶接する場合、まず、電池容器2の開口部2Dから電池容器2内に蓋板3のリブ11を挿入し、電池容器2の開口部2Dの開口端部をリブ外側面11aに対向させる。そして、電池容器2の外側から開口端部に向かってレーザー溶接のレーザービームを照射する。レーザービームは、電池容器2の開口端部に沿って全周に亘って連続して照射される。 When welding the battery container 2 to the cover plate 3, first, the rib 11 of the cover plate 3 is inserted into the battery container 2 from the opening 2D of the battery container 2, and the opening end of the opening 2D of the battery container 2 is ribbed. It is made to oppose the outer surface 11a. And the laser beam of laser welding is irradiated toward the opening edge part from the outer side of the battery container 2. FIG. The laser beam is continuously irradiated over the entire circumference along the opening end of the battery case 2.
 電池容器2は、レーザービームの照射により電池容器2の開口部2Dの開口端部が蓋板3のリブ11のリブ外側面11aに溶接されて固定され、密閉封止される。図1に示す破線WLは、レーザー溶接による溶接痕を模式的に示すものである。電池容器2は、レーザー溶接によってフィルム状包装体21のレーザービームが照射された箇所の樹脂層23が蒸発し、図4に示すように、フィルム状包装体21の金属製フィルム22が蓋板3のリブ11に溶接される。 The battery container 2 is fixed by hermetically sealing the opening end of the opening 2D of the battery container 2 by being welded to the rib outer surface 11a of the rib 11 of the cover plate 3 by laser beam irradiation. A broken line WL shown in FIG. 1 schematically shows a welding mark by laser welding. In the battery container 2, the resin layer 23 where the laser beam of the film-shaped package 21 is irradiated by laser welding is evaporated, and the metal film 22 of the film-shaped package 21 is covered with the cover plate 3 as shown in FIG. 4. It is welded to the rib 11.
 蓋板3は、側面のうち、リブ11のリブ外側面11aが電池容器2によって覆われているのに対して、平板部10の側面10aが電池容器2で覆われることなく外部に露出している。すなわち、平板部10の側面10aは、蓋板3の側面の少なくとも一部が外部に露出する露出部を構成する。この蓋板3の露出部である平板部10の側面10aは、平板部10の下面10bに沿った方向であるリチウムイオン二次電池1の横方向の位置決めの基準点となり、かつ金属製である蓋板3を用いて固定することができる。したがって、所望の位置にリチウムイオン二次電池1を位置決めすることができ、電池の保持が容易となる。 The cover plate 3 is exposed to the outside without being covered with the battery container 2 while the rib outer surface 11a of the rib 11 is covered with the battery container 2 among the side faces. Yes. That is, the side surface 10a of the flat plate portion 10 constitutes an exposed portion where at least a part of the side surface of the cover plate 3 is exposed to the outside. A side surface 10a of the flat plate portion 10 which is an exposed portion of the cover plate 3 serves as a reference point for lateral positioning of the lithium ion secondary battery 1 which is a direction along the lower surface 10b of the flat plate portion 10, and is made of metal. The cover plate 3 can be used for fixing. Therefore, the lithium ion secondary battery 1 can be positioned at a desired position, and the battery can be easily held.
 仮に蓋板3の平板部10の側面10aが電池容器2によって完全に覆われて外部に全く露出していないとすると、フィルム状包装体21を構成する樹脂層23の柔軟性と平滑性が主因となり、リチウムイオン二次電池の位置決め精度が低下し、十分な固定ができず、結果として保持が困難となるおそれがある。特に、溶接部分は、溶接後の形状が一定とならず、不規則な凹凸面を形成するので、位置決めする際の基準面とすることはできず、確実な保持も困難である。 If the side surface 10a of the flat plate portion 10 of the cover plate 3 is completely covered by the battery container 2 and is not exposed to the outside at all, the flexibility and smoothness of the resin layer 23 constituting the film-shaped package 21 are the main causes. As a result, the positioning accuracy of the lithium ion secondary battery is lowered, and the lithium ion secondary battery cannot be sufficiently fixed, and as a result, it may be difficult to hold. In particular, the welded portion does not have a uniform shape after welding and forms irregular irregular surfaces, so that it cannot be used as a reference surface for positioning and is difficult to reliably hold.
 本実施例では、電池容器2は蓋板3のリブ11に固定されており、蓋板3の平板部10の側面10aは電池容器2によって覆われず、露出部として外部に露出している。したがって、側面10aを他の部材と当接させたり、挟み込むことができ、リチウムイオン二次電池1を位置決めする際の基準面として用いることができる。蓋板3の平板部10は、側面10aの形状が一定であり、リチウムイオン二次電池1の横方向の位置決め精度を向上させることができる。 In the present embodiment, the battery case 2 is fixed to the rib 11 of the cover plate 3, and the side surface 10a of the flat plate portion 10 of the cover plate 3 is not covered with the battery case 2, but is exposed to the outside as an exposed portion. Therefore, the side surface 10a can be brought into contact with or sandwiched with another member, and can be used as a reference surface for positioning the lithium ion secondary battery 1. The flat plate portion 10 of the cover plate 3 has a constant shape of the side surface 10a and can improve the positioning accuracy of the lithium ion secondary battery 1 in the lateral direction.
 また、本実施例では、リブ11が平板部10の外端縁部よりも内側に入り込んだ位置でかつ平板部10の外端縁部との間にフィルム状包装体21の厚みよりも大きな間隔を有する位置に設けられているので、蓋板3に電池容器2を固定した場合に、平板部10の側面10aが電池容器2よりも横方向に突出した位置に配置される。したがって、側面10aを他の部材と当接させたり、平板部10を挟み込んで保持することが容易にできる。 In the present embodiment, the rib 11 is located at a position where the rib 11 enters the inner side of the outer end edge of the flat plate portion 10, and the gap between the rib 11 and the outer end edge of the flat plate portion 10 is larger than the thickness of the film-shaped package 21. Therefore, when the battery case 2 is fixed to the cover plate 3, the side surface 10 a of the flat plate portion 10 is arranged at a position protruding laterally from the battery case 2. Therefore, the side surface 10a can be easily brought into contact with another member, or the flat plate portion 10 can be sandwiched and held.
 蓋板3は、捲回体4の正極34と電気的に接続された正極側端子構成部5と、捲回体4の負極32と電気的に接続された負極側端子構成部6を備えている。 The cover plate 3 includes a positive electrode side terminal component 5 electrically connected to the positive electrode 34 of the wound body 4 and a negative electrode side terminal component 6 electrically connected to the negative electrode 32 of the wound body 4. Yes.
 正極側端子構成部5は、正極外部端子51、正極接続端子52、および電池容器2の内部に配置されるガスケット(図示せず)、正極集電体53から構成される。正極外部端子51、正極接続端子52、ガスケットおよび正極集電体53は、一体的に固定され、蓋板3に取り付けられている。この状態において、正極集電体53、正極接続端子52、正極外部端子51は、電気的に接続されている。また、正極集電体53、正極接続端子52、正極外部端子51は、正極側外部絶縁体(図示せず)およびガスケットにより蓋板3から絶縁されている。 The positive electrode side terminal component 5 includes a positive electrode external terminal 51, a positive electrode connection terminal 52, a gasket (not shown) disposed inside the battery container 2, and a positive electrode current collector 53. The positive external terminal 51, the positive connection terminal 52, the gasket and the positive current collector 53 are fixed integrally and attached to the lid plate 3. In this state, the positive electrode current collector 53, the positive electrode connection terminal 52, and the positive electrode external terminal 51 are electrically connected. The positive electrode current collector 53, the positive electrode connection terminal 52, and the positive electrode external terminal 51 are insulated from the cover plate 3 by a positive electrode side external insulator (not shown) and a gasket.
 一方、負極側端子構成部6は、負極外部端子61、負極接続端子62、および電池容器2の内部に配置されるガスケット(図示せず)、負極集電体63から構成される。負極側端子構成部6は、正極側端子構成部5と同様な構造であり、負極外部端子61、負極接続端子62および負極集電体63は、一体的に固定され、蓋板3に取り付けられている。この状態において、負極集電体63、負極接続端子62、負極外部端子61は、電気的に接続されている。また、負極集電体63、負極外部端子61は、負極側外部絶縁体(図示せず)およびガスケットにより蓋板3から絶縁されている。 On the other hand, the negative electrode side terminal component 6 includes a negative electrode external terminal 61, a negative electrode connection terminal 62, a gasket (not shown) disposed inside the battery container 2, and a negative electrode current collector 63. The negative electrode side terminal component 6 has the same structure as the positive electrode terminal component 5, and the negative electrode external terminal 61, the negative electrode connection terminal 62, and the negative electrode current collector 63 are integrally fixed and attached to the lid plate 3. ing. In this state, the negative electrode current collector 63, the negative electrode connection terminal 62, and the negative electrode external terminal 61 are electrically connected. The negative electrode current collector 63 and the negative electrode external terminal 61 are insulated from the cover plate 3 by a negative electrode side external insulator (not shown) and a gasket.
 なお、正極外部端子51及び負極外部端子61は、それぞれ蓋板3の外部に突出しており、さらにねじ構造を有している。そのため、電池を外部の回路と接続する場合には、穴または切り欠きが設けられたバスバー(図示せず)に正極外部端子51又は負極外部端子61を挿通させ、ナットで組みつける構造となる。これにより、電池と外部の回路とは、電気的に接続される。 The positive external terminal 51 and the negative external terminal 61 protrude outside the cover plate 3 and have a screw structure. Therefore, when connecting the battery to an external circuit, the positive electrode external terminal 51 or the negative electrode external terminal 61 is inserted into a bus bar (not shown) provided with a hole or notch, and assembled with a nut. Thereby, a battery and an external circuit are electrically connected.
 蓋板3には、安全弁としてガス排出弁71が設けられている。ガス排出弁71は、プレス加工によって蓋板3を部分的に薄肉化することで形成されている。なお、薄膜部材を蓋板3の開口にレーザ溶接等により取り付けて、薄肉部分をガス排出弁としてもよい。ガス排出弁71は、角形二次電池1が過充電等の異常により発熱してガスが発生し、電池容器内の圧力が上昇して所定圧力に達したときに開裂して、内部からガスを排出することで電池容器内の圧力を低減させる。 The cover plate 3 is provided with a gas discharge valve 71 as a safety valve. The gas discharge valve 71 is formed by partially thinning the cover plate 3 by press working. Note that a thin film member may be attached to the opening of the cover plate 3 by laser welding or the like, and the thin portion may be used as a gas discharge valve. The gas discharge valve 71 generates heat when the prismatic secondary battery 1 generates heat due to an abnormality such as overcharge, and the gas discharge valve 71 is cleaved when the pressure in the battery container increases and reaches a predetermined pressure. By discharging, the pressure in the battery container is reduced.
 さらに蓋板3には、電池容器内に電解液を注入するための注液孔72が穿設されている。注液孔72は、電解液を注入後に注液栓73によって封止される。電解液としては、たとえば、エチレンカーボネート等の炭酸エステル系の有機溶媒に6フッ化リン酸リチウム(LiPF)等のリチウム塩が溶解された非水電解液を用いることができる。 Further, the lid plate 3 is provided with a liquid injection hole 72 for injecting an electrolytic solution into the battery container. The liquid injection hole 72 is sealed by a liquid injection plug 73 after injecting the electrolytic solution. As the electrolytic solution, for example, a non-aqueous electrolytic solution in which a lithium salt such as lithium hexafluorophosphate (LiPF 6 ) is dissolved in a carbonate-based organic solvent such as ethylene carbonate can be used.
 図5は、捲回体4の基本構成を示した斜視図であり、巻き終わり端部を分解した状態を示している。 FIG. 5 is a perspective view showing the basic configuration of the wound body 4, and shows a state where the winding end is disassembled.
 捲回体4は、正極34と負極32を、セパレータ33及び35を介して積層された状態で捲回して作製される。正極34と負極32は、それぞれ合剤層が形成されている正極塗工部34aと正極未塗工部34b、同様に負極塗工部32aと負極未塗工部32bからなり、合剤層はリチウムイオンの挿入脱離による充放電が生じる部分であり、未塗工部は外部端子と接触又は溶接されることで、電池への電流の入出力を仲介する部分である。 The wound body 4 is produced by winding the positive electrode 34 and the negative electrode 32 with the separators 33 and 35 being stacked therebetween. The positive electrode 34 and the negative electrode 32 are each composed of a positive electrode coated portion 34a and a positive electrode uncoated portion 34b in which a mixture layer is formed, and similarly, a negative electrode coated portion 32a and a negative electrode uncoated portion 32b. The portion where charging / discharging occurs due to insertion / extraction of lithium ions is performed, and the uncoated portion is a portion that mediates input / output of current to the battery by contacting or welding with an external terminal.
 図6は、本発明の二次電池の保持具への保持方法を説明する分解斜視図、図7は、本発明の二次電池の保持具への保持状態を示す断面図、図8は、図7のB部拡大図である。 FIG. 6 is an exploded perspective view illustrating a method of holding the secondary battery according to the present invention to the holder, FIG. 7 is a cross-sectional view illustrating a state of holding the secondary battery according to the present invention to the holder, and FIG. It is the B section enlarged view of FIG.
 従来、特に自動車用のリチウムイオン二次電池には、金属板に深絞り加工を施すことにより形成される箱状の電池缶が好適に用いられてきた。電池缶を用いること電池容器の強度を高めると共に、周辺に治具を設置して固定する際の寸法精度に優れるためである。 Conventionally, a box-shaped battery can formed by subjecting a metal plate to a deep drawing process has been suitably used for lithium ion secondary batteries for automobiles in particular. This is because the use of a battery can increases the strength of the battery container and provides excellent dimensional accuracy when installing and fixing a jig around the periphery.
 しかしながら、前記電池缶では、缶壁の厚みは0.5mm程度が限界であり、さらに薄くすることは困難であった。更に薄くすることが困難な要因は、金属板を変形させることによる手法では、その製造過程で厚みが薄くなる傾向にある部分と、比較的当初の厚みが保持される傾向にある部分とが混在するため、電池缶全体では厚みのばらつきが存在することが挙げられる。 However, in the battery can, the thickness of the can wall is limited to about 0.5 mm, and it is difficult to make it thinner. The reason why it is difficult to make the film thinner is that, in the method by deforming the metal plate, there are a mixture of a part that tends to be thin in the manufacturing process and a part that tends to keep the original thickness relatively. Therefore, it is mentioned that the whole battery can has thickness variation.
 このような缶壁の厚みのばらつきは、例えば電池容器の耐圧性に偏りを生じさせ、電池内圧が上昇した場合には、特定の部分から破裂し、内容物が噴出し、場合によっては超高温状態に発展する可能性が高まる。また、電池缶を得る工程中で、例えば防錆加工等の追加加工を施す場合、厚みが薄い部分については物理的に破壊する可能性が高まり、歩留まり低下の一因となり得る。 Such a variation in the thickness of the can wall causes, for example, a bias in the pressure resistance of the battery container, and when the internal pressure of the battery rises, it ruptures from a specific part, and the contents erupt. The possibility of developing into a state increases. Further, in the process of obtaining the battery can, for example, when an additional process such as a rust prevention process is performed, the possibility that the thin part is physically broken increases, which may contribute to a decrease in yield.
 缶壁の厚みのばらつきから想起される問題の解決策として、電池容器2に適用したフィルム状包装体21が挙げられる。フィルム状包装体21は、あらかじめ薄膜状に成形されていることから、フィルム状包装体21を用いて箱状の電池容器2を作製した場合、箱壁の厚みのばらつきが極めて少ないものとすることができる。フィルム状包装体21は、接合部分の強度を確保できれば、耐圧性については偏りが少ない。したがって、蓋板3などの特定の部位に圧力を緩和するためのガス排出弁71などの機構を設けることで、より安全性の高い電池容器2とすることができる。 As a solution to the problem conceived from the variation in the thickness of the can wall, there is a film-like package 21 applied to the battery container 2. Since the film-shaped packaging body 21 is previously formed into a thin film shape, when the box-shaped battery container 2 is produced using the film-shaped packaging body 21, the thickness variation of the box wall shall be extremely small. Can do. If the film-shaped package 21 can ensure the strength of the joint portion, the pressure resistance is less biased. Therefore, by providing a mechanism such as the gas discharge valve 71 for relieving the pressure at a specific part such as the cover plate 3, the battery container 2 with higher safety can be obtained.
 フィルム状包装体21はその構造上非常に柔軟性が高いことが一般的で、電池内圧に対しては前述の深絞り法により得られる缶構造と比較して膨張しやすいという懸念が生じる。この懸念に対しては、例えば図6に示すように、リチウムイオン二次電池1を設置する位置の周辺に、リチウムイオン二次電池1の保持の他、耐圧性を付与する機能を併せ持つ保持具7を設置し、リチウムイオン二次電池1を保持することで対策が容易となる。 The film-shaped package 21 is generally very flexible in terms of its structure, and there is a concern that the battery internal pressure tends to expand compared to the can structure obtained by the above-described deep drawing method. For this concern, for example, as shown in FIG. 6, a holder having a function of providing pressure resistance in addition to holding the lithium ion secondary battery 1 around the position where the lithium ion secondary battery 1 is installed. 7 is installed and the lithium ion secondary battery 1 is held, so that measures can be easily taken.
 保持具7は、例えば強化プラスチックなどの樹脂材料を用いて構成されており、電池容器2を収容可能な箱形状を有している。保持具7は、電池容器2との間に所定の間隙を有して対向する内壁面7aを有しており、電池容器2を内壁面7aに当接させて電池容器2の膨張を抑制することができる。保持具7の上面には、蓋板3と係合可能な段差部7bが設けられている。 The holder 7 is made of a resin material such as reinforced plastic, and has a box shape that can accommodate the battery container 2. The holder 7 has an inner wall surface 7a that is opposed to the battery container 2 with a predetermined gap, and suppresses expansion of the battery container 2 by bringing the battery container 2 into contact with the inner wall surface 7a. be able to. On the upper surface of the holder 7, a step portion 7 b that can be engaged with the cover plate 3 is provided.
 段差部7bは、蓋板3を乗せることによって平板部10の下面10bと当接し、平板部10の厚み方向であるリチウムイオン二次電池1の高さ方向の位置決めを行う。また、平板部10の側面10aと当接し、平板部10の下面10bに沿った方向であるリチウムイオン二次電池1の横方向の位置決めを行う。そして、平板部10に穿設された貫通孔8にねじを挿通して、保持具7にリチウムイオン二次電池1を固定することができる。 The stepped portion 7b contacts the lower surface 10b of the flat plate portion 10 by placing the lid plate 3, and performs positioning of the lithium ion secondary battery 1 in the thickness direction of the flat plate portion 10 in the height direction. In addition, the lateral positioning of the lithium ion secondary battery 1, which is in contact with the side surface 10 a of the flat plate portion 10 and is along the lower surface 10 b of the flat plate portion 10, is performed. Then, the lithium ion secondary battery 1 can be fixed to the holder 7 by inserting a screw through the through hole 8 formed in the flat plate portion 10.
 保持具7がフィルム状包装体21からなる電池容器2の膨張を抑制することで、使用時の電池内圧の変動に伴うリチウムイオン二次電池1の変形を抑制し、かつ異常時に電池内圧が設計値以上に上昇した場合には、例えば蓋板3に設置した感圧型の電流遮断弁(図示せず)が電流を遮断し、電池の使用を停止する。そして、さらに内圧が上昇した場合には、同様に蓋板3に設置したガス排出弁71が圧力により破裂開弁し、圧力を放出することで電池自体の破裂を防止するなどの対策が図れる。 The holder 7 suppresses the expansion of the battery container 2 made of the film-shaped package 21, thereby suppressing deformation of the lithium ion secondary battery 1 due to fluctuations in the battery internal pressure during use and designing the battery internal pressure when abnormal. When it rises above the value, for example, a pressure-sensitive current cutoff valve (not shown) installed on the lid plate 3 cuts off the current and stops the use of the battery. When the internal pressure further rises, the gas discharge valve 71 installed on the lid plate 3 is similarly ruptured and opened by the pressure, and measures such as preventing the battery itself from being ruptured by releasing the pressure can be taken.
 ところで、特に車載用途等に用いられる二次電池は、必要とされる出力が大きいことから電池単独で使用される以外に、2個以上の二次電池を直列に接続した組電池として使用される可能性も高い。このような場合、特に角形の電池を使用する際は、前述の耐圧性を付与する保持具7を個々に設置するのではなく、例えば電池同士を互いに密着するよう配置し、周囲を十分な強度を示す構造部材で固定して、二次電池自体も隣接する二次電池に対して耐圧性を付与する部品として使用する形態も可能である。 By the way, secondary batteries used especially for in-vehicle applications etc. are used as assembled batteries in which two or more secondary batteries are connected in series in addition to being used alone because the required output is large. The possibility is high. In such a case, especially when using a square battery, the holders 7 that provide the pressure resistance described above are not individually installed, but, for example, the batteries are arranged so as to be in close contact with each other, and the surroundings have sufficient strength. It is also possible to adopt a form in which the secondary battery itself is used as a component that imparts pressure resistance to the adjacent secondary battery.
 二次電池1の保持具7への保持方法は、係合による他、蓋板3の露出部分を挟み込む部材、いわゆるクランプを用いて固定する、あるいは金属製である蓋板3に対して外部から金属部品を溶接して固定する等の手法も選択可能であり、所望の固定の状況に応じて適宜選択することができる。 The holding method of the secondary battery 1 to the holder 7 is not only by engagement but also fixed by using a member that sandwiches the exposed portion of the cover plate 3, so-called clamp, or externally with respect to the cover plate 3 made of metal. Techniques such as welding and fixing metal parts can also be selected, and can be appropriately selected according to a desired fixing situation.
[2.電池の詳細構成]
[2-1.負極]
 負極32は、負極集電体の両面に負極合剤層32aを有する。負極合剤層32aは、負極合剤を適当な溶剤に溶解又は分散させたスラリーを経て、負極集電体の両面に形成する。溶剤には、水系または有機系を用いることができ、例えば水系としては水を用い、有機系としてはN-メチルピロリドン(以下NMPと略す)が好ましいが、スラリー性状に影響を及ぼさない限りは、広く普及している有機溶媒も使用可能であり、例えば、トルエン、キシレン等の芳香族化合物、ヘキサン等の脂肪族化合物、アセトン、メチルエチルケトン等のケトン系化合物、及びアルコール類等を使用しても良い。負極合剤は、少なくとも負極活物質と結着材を有している。
[2. Detailed battery configuration]
[2-1. Negative electrode]
The negative electrode 32 has a negative electrode mixture layer 32a on both surfaces of the negative electrode current collector. The negative electrode mixture layer 32a is formed on both surfaces of the negative electrode current collector through a slurry in which the negative electrode mixture is dissolved or dispersed in an appropriate solvent. As the solvent, an aqueous system or an organic system can be used. For example, water is used as the aqueous system, and N-methylpyrrolidone (hereinafter abbreviated as NMP) is preferable as the organic system, but as long as the slurry properties are not affected. Widely used organic solvents can also be used. For example, aromatic compounds such as toluene and xylene, aliphatic compounds such as hexane, ketone compounds such as acetone and methyl ethyl ketone, and alcohols may be used. . The negative electrode mixture has at least a negative electrode active material and a binder.
<負極活物質>
 負極活物質は、リチウムイオンを吸蔵放出可能であり、かつ電池の充電時にはリチウムイオンを吸蔵し、放電時には放出できれば特に制限は無い。前記の要求を満足し、かつ実用上必要な量を確保できる材料としては、炭素材料が特に有用であり、例えば結晶質炭素、又は非晶質炭素が挙げられる。なかでも、結晶質炭素の一種である黒鉛は、単位重量あたりのリチウムイオン吸蔵量が多く、好適である。本発明の負極活物質は、主要な材料としては黒鉛粉末を用いることが好ましい。
<Negative electrode active material>
The negative electrode active material is not particularly limited as long as it can occlude and release lithium ions, occludes lithium ions during battery charging, and releases them during discharging. A carbon material is particularly useful as a material that satisfies the above requirements and can ensure a practically necessary amount, and examples thereof include crystalline carbon and amorphous carbon. Among these, graphite, which is a kind of crystalline carbon, is preferable because it has a large amount of occlusion of lithium ions per unit weight. The negative electrode active material of the present invention preferably uses graphite powder as a main material.
 黒鉛は、原料となる有機材料を用いて造粒、高温焼成することで得る人造黒鉛の他、天然に産出する天然黒鉛が挙げられる。人造黒鉛は、原料となる有機化合物を焼成することで得られるが、焼成最高温度は2000℃を上回る。焼成温度が高いことは、製造時の熱コストが高いことを示す。これに対し、天然黒鉛は、既に黒鉛化した炭素材料であり、天然に産出することで、前記焼成のプロセスを必要としない。このため、負極活物質の製造コストを安価に抑えることができる。 Examples of graphite include natural graphite produced in addition to artificial graphite obtained by granulating and firing at high temperature using an organic material as a raw material. Artificial graphite is obtained by firing an organic compound as a raw material, but the maximum firing temperature exceeds 2000 ° C. A high firing temperature indicates a high heat cost during production. On the other hand, natural graphite is a carbon material that has already been graphitized, and does not require the above-mentioned firing process by being naturally produced. For this reason, the manufacturing cost of a negative electrode active material can be restrained cheaply.
 黒鉛は、その端面に露出する黒鉛結晶構造のエッジ面が高い反応性を示し、二次電池の充放電時に電解液と反応し、これを分解させることが知られている。この対策として、非晶質炭素からなる被覆層を黒鉛粉末の表面に形成する手法が知られており、本実施の形態においても、非晶質炭素からなる被覆層を表面に形成した黒鉛粉末が好適である。非晶質炭素からなる被覆層は、核となる黒鉛粉末の表面に、石油又は石炭系ピッチを付着させ、1000℃以下の温度で焼成し、炭素層を形成する手法にて得ることが出来る。以上の知見に鑑みて、より安価に黒鉛を準備できることから、本実施の形態の負極活物質には、天然黒鉛に非晶質炭素被覆を施した材料を主体として用いることが好ましい。 It is known that graphite has a high reactivity at the edge surface of the graphite crystal structure exposed at the end face, and reacts with the electrolyte during charge / discharge of the secondary battery to decompose it. As a countermeasure, a method of forming a coating layer made of amorphous carbon on the surface of the graphite powder is known, and in this embodiment, the graphite powder having a coating layer made of amorphous carbon formed on the surface is also used. Is preferred. The coating layer made of amorphous carbon can be obtained by a technique in which petroleum or coal-based pitch is attached to the surface of graphite powder serving as a nucleus and baked at a temperature of 1000 ° C. or lower to form a carbon layer. In view of the above knowledge, since graphite can be prepared at a lower cost, it is preferable to mainly use a material obtained by applying natural carbon to amorphous graphite for the negative electrode active material of the present embodiment.
 なお、炭素系のみならず、その他の組成の材料でも、前記充電及び放電の特性を示す材料であれば、適用は可能である。例えば、単位重量あたりのリチウムイオン吸蔵量に優れる珪素系、錫系や、酸化チタン系の材料などを用いることも当然可能である。これらの負極活物質として使用可能な材料は、単独で使用しても良いし、2種類以上を混合して使用しても良い。混合の場合、その割合は、所望の電極性能、ひいては電池性能に合わせて適宜調整することができる。 It should be noted that not only carbon-based materials but also materials having other compositions can be applied as long as the materials exhibit the above charge and discharge characteristics. For example, it is naturally possible to use a silicon-based, tin-based, or titanium oxide-based material that has an excellent lithium ion occlusion amount per unit weight. These materials usable as the negative electrode active material may be used alone or in combination of two or more. In the case of mixing, the ratio can be appropriately adjusted in accordance with desired electrode performance and consequently battery performance.
<結着材>
 本実施の形態に係る負極合剤層は、負極活物質同士、及び又は負極活物質と集電体とを結着材により結着することで、形状が保たれている。本発明の結着材としては、水中に材料が溶解、分散している水系スラリーを与え、かつ負極合剤層の作製を可能とする材料であれば特に制限は無い。
<Binder>
The shape of the negative electrode mixture layer according to the present embodiment is maintained by binding the negative electrode active materials to each other and / or the negative electrode active material and the current collector with a binder. The binder of the present invention is not particularly limited as long as it is a material that gives an aqueous slurry in which the material is dissolved and dispersed in water and enables the preparation of the negative electrode mixture layer.
 結着材は、結着力を与えるバインダ成分と、水系スラリーの性状を調整する増粘成分とを含有することが必須である。バインダ成分としては、分子内にオレフィン性不飽和結合を有するものが好適であり、種類はとくに限定されないが、例えば、スチレンブタジエンゴム、スチレン-イソプレン-スチレンゴム、アクリロニトリル-ブタジエンゴム、スチレン-アクリル共重合物、等が挙げられる。中でも、スチレンブタジエンゴム(以下SBRと略す)が、入手の容易性から好ましい。増粘成分としては、負極合剤層を作製する際に取扱いに困難が生じない限りは特に制限は無いが、化学的安定性と入手の容易性から、カルボキシメチルセルロース(以下CMCと略す)が好ましい。 It is essential that the binder contains a binder component that gives a binding force and a thickening component that adjusts the properties of the aqueous slurry. As the binder component, those having an olefinically unsaturated bond in the molecule are suitable, and the type is not particularly limited. For example, styrene butadiene rubber, styrene-isoprene-styrene rubber, acrylonitrile-butadiene rubber, styrene-acrylic copolymer are used. Examples thereof include polymers. Among these, styrene butadiene rubber (hereinafter abbreviated as SBR) is preferable from the viewpoint of availability. The thickening component is not particularly limited as long as it is difficult to handle when preparing the negative electrode mixture layer, but carboxymethyl cellulose (hereinafter abbreviated as CMC) is preferable from the viewpoint of chemical stability and availability. .
 SBRは、スチレンと1,3-ブタジエンを主要な原料とする人工の高分子であり、目的とする性状を得るために、不飽和結合を有する他の有機化合物を適宜添加することで、所望の特性のバインダとすることができる。通常は、水中に径が1μm未満の粒状物が分散したエマルジョンの状態で保存、使用される。 SBR is an artificial polymer whose main raw materials are styrene and 1,3-butadiene, and in order to obtain the desired properties, other organic compounds having an unsaturated bond can be added as desired to obtain desired properties. It can be a binder of characteristics. Usually, it is stored and used in the form of an emulsion in which particles having a diameter of less than 1 μm are dispersed in water.
 SBRの添加量は、負極合剤層全体の重量に対して、0.5質量部以上2.0質量部以下が好ましく、0.7質量部以上1.5質量部以下がより好ましく、0.8質量部以上1.2質量部以下がさらに好ましい。0.5質量部未満では、結着の能力が著しく不足する恐れが強く、2.0質量部を超えると結着の能力が過剰となり、余剰のSBRがリチウムイオンの移動を阻害することによるDCRの上昇が顕在化する。 The amount of SBR added is preferably 0.5 parts by mass or more and 2.0 parts by mass or less, more preferably 0.7 parts by mass or more and 1.5 parts by mass or less, with respect to the weight of the whole negative electrode mixture layer. 8 parts by mass or more and 1.2 parts by mass or less are more preferable. If the amount is less than 0.5 parts by mass, there is a strong possibility that the binding ability is significantly insufficient. If the amount exceeds 2.0 parts by mass, the binding ability becomes excessive, and the excess SBR inhibits the migration of lithium ions. The rise of becomes obvious.
 CMCは、セルロースを化学処理し、水溶性を付与した誘導体である。原料となるセルロースは、β-グルコースが鎖状に連なった多糖類であり、天然に得られる高分子である。セルロースは、それ自体は溶解性に乏しく、水及び多くの有機溶媒には不溶であるが、化学処理することで水溶性を付加したカルボキシメチルセルロースは、水に溶解可能であり、水溶液を増粘する効果が高い。 CMC is a derivative obtained by chemically treating cellulose and imparting water solubility. Cellulose as a raw material is a polysaccharide in which β-glucose is linked in a chain and is a polymer obtained in nature. Cellulose itself has poor solubility and is insoluble in water and many organic solvents, but carboxymethylcellulose added with water solubility by chemical treatment can be dissolved in water and thickens the aqueous solution. High effect.
 CMCの添加量は、負極合剤層全体の重量に対して、0.5質量部以上2.0質量部以下が好ましく、0.7質量部以上1.5質量部以下がより好ましく、0.8質量部以上1.2質量部以下がさらに好ましい。0.5質量部未満では、負極製造時に使用する水系スラリーの安定性が不足する恐れが強く、2.0質量部を超えると増粘の能力が過剰となり、負極作製時の塗布が困難となる。また、SBRの場合と同様に、DCRの上昇が顕在化する。 The amount of CMC added is preferably 0.5 parts by mass or more and 2.0 parts by mass or less, more preferably 0.7 parts by mass or more and 1.5 parts by mass or less, with respect to the total weight of the negative electrode mixture layer. 8 parts by mass or more and 1.2 parts by mass or less are more preferable. If the amount is less than 0.5 parts by mass, the stability of the aqueous slurry used in the production of the negative electrode is likely to be insufficient. If the amount exceeds 2.0 parts by mass, the thickening ability becomes excessive, making it difficult to apply the negative electrode during production. . Further, as in the case of SBR, an increase in DCR becomes obvious.
<負極合剤層の形成>
 負極合剤層は、集電体の上にスラリーを塗布、乾燥する手法により形成することが出来る。集電体の上にスラリーを塗布する手法としては、ナイフコート法、ロールコート法、スプレーコート法、グラビアコート法、バーコート法、カーテンコート法、ダイコート法等が挙げられる。中でも、塗布量の調節が容易、かつ均一性に優れることから、ダイコート法が好ましい。塗布したスラリーに含まれる溶剤を除去する手法としては、加熱乾燥が好ましく、乾燥温度と乾燥時間は、合剤層に含まれる材料が変質しない範囲であれば、スラリー塗布量に応じて適宜調節してよい。
<Formation of negative electrode mixture layer>
The negative electrode mixture layer can be formed by a method of applying and drying a slurry on a current collector. Examples of the method for applying the slurry on the current collector include a knife coating method, a roll coating method, a spray coating method, a gravure coating method, a bar coating method, a curtain coating method, and a die coating method. Among them, the die coating method is preferable because the application amount can be easily adjusted and the uniformity is excellent. As a method for removing the solvent contained in the applied slurry, heat drying is preferable, and the drying temperature and drying time are appropriately adjusted according to the amount of slurry applied as long as the material contained in the mixture layer does not change in quality. It's okay.
 負極合剤層の塗布量は、所望の電池性能が達成できれば良く、概ね1平方メートル当たり乾燥後重量10g~200g程度が好ましい。10g未満では、塗布が困難となり作製が困難となる。また、200gを超えると合剤層の柔軟性が乏しくなり、集電体からの剥離や、合剤層の割れによる破壊が生じやすい。 The coating amount of the negative electrode mixture layer is not particularly limited as long as the desired battery performance can be achieved, and is preferably about 10 to 200 g after drying per square meter. If it is less than 10 g, coating becomes difficult and production becomes difficult. On the other hand, if it exceeds 200 g, the flexibility of the mixture layer becomes poor, and peeling from the current collector and destruction due to cracking of the mixture layer are likely to occur.
 得られた合剤層をプレスすることにより、所望の合剤層密度に調整することができる。プレスの手法に特に制限は無いが、その生産性からロールプレスが好ましい。プレス後の密度は、1立方センチメートル当たり1.0g以上3.0g以下が好ましく、1.2g以上2.0g以下がより好ましく、1.4g以上1.6g以下がさらに好ましい。1.0g未満では、活物質同士及び/又は活物質と集電体との電気的導通が乏しくなり、導通が乏しい活物質は、充放電時にリチウムイオンの挿入脱離が困難となり、電池容量の低下を招く。また、3.0gを超えると、電解液の浸透が困難となるためリチウムイオンの輸送が不十分となり、容量低下、DCR上昇等の、電池性能の悪化を招くおそれがある。 The desired mixture layer density can be adjusted by pressing the obtained mixture layer. Although there is no restriction | limiting in particular in the method of a press, A roll press is preferable from the productivity. The density after pressing is preferably 1.0 g or more and 3.0 g or less per cubic centimeter, more preferably 1.2 g or more and 2.0 g or less, and further preferably 1.4 g or more and 1.6 g or less. If it is less than 1.0 g, the electrical continuity between the active materials and / or the active material and the current collector becomes poor, and the active material with poor continuity makes it difficult to insert and desorb lithium ions during charge and discharge, and the battery capacity is reduced. Incurs a decline. On the other hand, when the amount exceeds 3.0 g, it is difficult to permeate the electrolytic solution, so that lithium ions are not sufficiently transported, and the battery performance may be deteriorated such as a decrease in capacity and an increase in DCR.
[2-2.正極]
 正極34は、正極集電体の両面に正極合剤層34aを有する。正極合剤層34aは、正極合剤を適当な溶剤に溶解又は分散させたスラリーを経て、正極集電体の両面に形成する。溶剤には、有機系が好適に用いられ、例えばN-メチルピロリドン(以下NMPと略す)が好ましいが、スラリー性状に影響を及ぼさない限りは、広く普及している有機溶媒も使用可能であり、例えば、トルエン、キシレン等の芳香族化合物、ヘキサン等の脂肪族化合物、アセトン、メチルエチルケトン等のケトン系化合物、及びアルコール類等を使用しても良い。正極合剤は、少なくとも正極活物質と結着材を有している。
[2-2. Positive electrode]
The positive electrode 34 has a positive electrode mixture layer 34a on both surfaces of the positive electrode current collector. The positive electrode mixture layer 34a is formed on both surfaces of the positive electrode current collector through a slurry in which the positive electrode mixture is dissolved or dispersed in an appropriate solvent. As the solvent, an organic system is preferably used. For example, N-methylpyrrolidone (hereinafter abbreviated as NMP) is preferable, but a widely used organic solvent can be used as long as the slurry properties are not affected. For example, aromatic compounds such as toluene and xylene, aliphatic compounds such as hexane, ketone compounds such as acetone and methyl ethyl ketone, and alcohols may be used. The positive electrode mixture has at least a positive electrode active material and a binder.
<正極活物質>
 正極活物質は、電池が通常有する非水電解液中のリチウムイオンを吸蔵放出するものであり、電子を取り込むものである。正極活物質の物性及び種類は、本発明の効果を著しく損なわない限り任意である。従って、非水電解液二次電池に好適に用いられる、公知の任意の物性を有する正極活物質を用いればよい。
<Positive electrode active material>
The positive electrode active material occludes and releases lithium ions in the non-aqueous electrolyte that the battery normally has, and takes in electrons. The physical properties and types of the positive electrode active material are arbitrary as long as the effects of the present invention are not significantly impaired. Therefore, a positive electrode active material having any known physical property that is preferably used for a non-aqueous electrolyte secondary battery may be used.
 正極活物質としては、リチウム酸化物等が好適なものとして挙げられる。このようなリチウム酸化物の具体例としては、コバルト酸リチウム,マンガン酸リチウム,ニッケル酸リチウム,リン酸鉄リチウム,リチウム複合酸化物(即ち、コバルト,ニッケル,マンガンからなる群より選ばれる2種以上の金属を含むリチウム酸化物)等が挙げられる。正極活物質は、1種を単独で用いてもよく、2種以上を任意の比率及び組み合わせで用いてもよい。 As the positive electrode active material, lithium oxide or the like can be mentioned as a suitable material. Specific examples of such lithium oxide include lithium cobalt oxide, lithium manganate, lithium nickelate, lithium iron phosphate, and lithium composite oxide (that is, two or more selected from the group consisting of cobalt, nickel, and manganese). Lithium oxide containing the above metal) and the like. A positive electrode active material may be used individually by 1 type, and may be used 2 or more types by arbitrary ratios and combinations.
<正極バインダ>
 本実施形態に係る正極は、本発明の効果を著しく損なわない限り任意の物性を有するものを用いることができるが、例えば負極バインダ同様のゴムバインダ、及びポリフッ化ビニリデン(PVDF)等が挙げられる。なお、ゴムバインダ以外のバインダは、1種が単独で含まれてもよく、2種以上が任意の比率及び組み合わせで含まれてもよい。
<Positive electrode binder>
As the positive electrode according to the present embodiment, those having arbitrary physical properties can be used as long as the effects of the present invention are not significantly impaired. Examples thereof include a rubber binder similar to the negative electrode binder, and polyvinylidene fluoride (PVDF). In addition, 1 type of binders other than a rubber binder may be contained independently, and 2 or more types may be contained by arbitrary ratios and combinations.
<正極合剤層の形成>
 正極合剤層は、負極同様に集電体上にスラリーを塗布、乾燥する手法により形成することが出来、ダイコート法が好ましい。スラリーの溶剤としては、NMPが好ましい。塗布したスラリーに含まれる溶剤を除去する手法も、負極同様に加熱乾燥が好ましく、乾燥温度と乾燥時間は、合剤層に含まれる材料が変質しない範囲であれば、スラリー塗布量に応じて適宜調節してよい。
<Formation of positive electrode mixture layer>
Like the negative electrode, the positive electrode mixture layer can be formed by applying a slurry on a current collector and drying it, and a die coating method is preferred. NMP is preferred as the solvent for the slurry. The method of removing the solvent contained in the applied slurry is also preferably heat-dried in the same manner as the negative electrode, and the drying temperature and drying time are appropriately determined according to the amount of slurry applied, as long as the material contained in the mixture layer is not altered. You may adjust.
 正極合剤層の塗布量は、所望の電池性能が達成できれば良く、概ね1平方メートル当たり乾燥後重量15g~300g程度が好ましい。15g未満では、塗布が困難となり作製が困難となる。また、300gを超えると合剤層の柔軟性が乏しくなり、集電体からの剥離や、合剤層の割れによる破壊が生じやすい。 The coating amount of the positive electrode mixture layer is not particularly limited as long as the desired battery performance can be achieved, and is preferably about 15 to 300 g after drying per square meter. If it is less than 15 g, coating becomes difficult and production becomes difficult. Moreover, when it exceeds 300 g, the softness | flexibility of a mixture layer will become scarce and it will be easy to produce the peeling | exfoliation from a collector, and the destruction by the crack of a mixture layer.
 得られた合剤層をプレスすることにより、所望の合剤層密度に調整することができる。プレスの手法に特に制限は無いが、その生産性からロールプレスが好ましい。プレス後の密度は1立方センチメートル当たり2.0g以上4.0g以下が好ましく、2.5g以上3.5g以下がより好ましく、2.7g以上3.3g以下がさらに好ましい。2.0g未満では、活物質同士及び/又は活物質と集電体との電気的導通が乏しくなり、導通が乏しい活物質は、充放電時にリチウムイオンの挿入脱離が困難となり、電池容量の低下を招く。また、4.0gを超えると、電解液の浸透が困難となるためリチウムイオンの輸送が不十分となり、電池性能の低下を招くおそれがある。 The desired mixture layer density can be adjusted by pressing the obtained mixture layer. Although there is no restriction | limiting in particular in the method of a press, A roll press is preferable from the productivity. The density after pressing is preferably 2.0 g or more and 4.0 g or less per cubic centimeter, more preferably 2.5 g or more and 3.5 g or less, and even more preferably 2.7 g or more and 3.3 g or less. If it is less than 2.0 g, the electrical continuity between the active materials and / or the active material and the current collector becomes poor, and the active material with poor continuity makes it difficult to insert and desorb lithium ions during charge and discharge, and the battery capacity is reduced. Incurs a decline. On the other hand, when the amount exceeds 4.0 g, it is difficult to permeate the electrolytic solution, so that lithium ions are not sufficiently transported and battery performance may be deteriorated.
<負極集電体及び正極集電体>
 本実施形態に係る負極32及び正極34に通常含まれる集電体の物性及び種類については、本発明の効果を著しく損なわない限り任意である。例えば、負極集電体の厚さは、通常4μm以上、好ましくは6μm以上、また、その上限は、通常20μm以下、好ましくは10μm以下である。また、正極集電体の厚さは、通常5μm以上、好ましくは10μm以上、また、その上限は、通常20μm以下、好ましくは15μm以下である。集電体の厚さが薄すぎる場合、電極の強度が低下し、電極が容易に破損する可能性があり、厚すぎる場合、電極の柔軟性が損なわれ、後工程での電池作製方法について制約が生じる可能性がある。
<Negative electrode current collector and positive electrode current collector>
About the physical property and kind of the electrical power collector normally contained in the negative electrode 32 and the positive electrode 34 which concern on this embodiment, unless the effect of this invention is impaired remarkably, it is arbitrary. For example, the thickness of the negative electrode current collector is usually 4 μm or more, preferably 6 μm or more, and its upper limit is usually 20 μm or less, preferably 10 μm or less. The thickness of the positive electrode current collector is usually 5 μm or more, preferably 10 μm or more, and the upper limit is usually 20 μm or less, preferably 15 μm or less. If the thickness of the current collector is too thin, the strength of the electrode will decrease, and the electrode may be easily damaged. If it is too thick, the flexibility of the electrode will be impaired, and there will be restrictions on the battery manufacturing method in the subsequent process May occur.
 また、集電体の種類も本発明の効果を著しく損なわない限り任意であるが、通常は導電性を有するものを用いる。このような導電性を有する集電体としては、例えば負極に対しては銅もしくは銅合金、正極に対してはアルミニウムもしくはアルミニウム合金等が好適に用いられる。なお、集電体は、1種が単独であってもよく、2種以上が任意の比率及び組み合わせで用いられてもよい。また、集電体の形状も、本発明の効果を著しく損なわない限り任意であるが、通常は箔状である。 Further, the type of the current collector is arbitrary as long as the effect of the present invention is not significantly impaired, but usually a conductive material is used. As such a current collector having conductivity, for example, copper or a copper alloy is suitably used for the negative electrode, and aluminum or an aluminum alloy is suitably used for the positive electrode. One type of current collector may be used alone, or two or more types may be used in any ratio and combination. Further, the shape of the current collector is arbitrary as long as the effect of the present invention is not significantly impaired, but is usually a foil shape.
<導電材>
 導電材は、集電体と活物質との間での電子の授受を補助するものである。本実施形態に係る負極及び正極に通常含まれる導電材の物性及び種類は、本発明の効果を著しく損なわない限り任意である。従って、非水電解液二次電池に好適に用いられる、公知の任意の物性を有する導電材を用いればよい。このような導電材の具体例としては、アセチレンブラック、黒鉛等が挙げられる。導電材は、1種を単独で用いてもよく、2種以上を任意の比率及び組み合わせで用いてもよい。
<Conductive material>
The conductive material assists the exchange of electrons between the current collector and the active material. The physical properties and types of the conductive material usually included in the negative electrode and the positive electrode according to the present embodiment are arbitrary as long as the effects of the present invention are not significantly impaired. Therefore, a conductive material having any known physical property that is suitably used for a non-aqueous electrolyte secondary battery may be used. Specific examples of such a conductive material include acetylene black and graphite. A conductive material may be used individually by 1 type, and may be used 2 or more types by arbitrary ratios and combinations.
<その他の成分>
 電極合剤に必要に応じて含まれるその他の材料としては、例えば界面活性剤、消泡剤、分散剤等が挙げられる。電極合剤が界面活性剤を含有することにより、合剤層の形成に用いるスラリー中に含まれる各材料の分散安定性を向上させることができる。また、電極合剤が消泡剤を含有することにより、界面活性剤を含有させたスラリーを塗布する際の泡立ちを抑制することができる。さらに、電極合剤が分散剤を含有することにより、スラリーに含まれる活物質、及び含有する場合は導電材等の凝集を低減することができる。これらの添加成分は、本発明の効果を著しく損なわない限り、任意に添加することが可能である。
<Other ingredients>
Examples of other materials included in the electrode mixture as needed include surfactants, antifoaming agents, and dispersing agents. When the electrode mixture contains a surfactant, the dispersion stability of each material contained in the slurry used for forming the mixture layer can be improved. Moreover, foaming at the time of apply | coating the slurry containing surfactant can be suppressed because an electrode mixture contains an antifoamer. Furthermore, when an electrode mixture contains a dispersing agent, aggregation of the active material contained in a slurry, and a conductive material etc. can be reduced when it contains. These additive components can be arbitrarily added as long as the effects of the present invention are not significantly impaired.
[2-3.非水電解液]
 本実施形態に係る電池は、バインダの他に、通常は非水電解液を有する。このような非水電解液は、リチウムイオンを活物質に対して吸蔵放出できるものであれば特に制限されない。
[2-3. Non-aqueous electrolyte]
The battery according to this embodiment usually has a non-aqueous electrolyte in addition to the binder. Such a nonaqueous electrolytic solution is not particularly limited as long as it can occlude and release lithium ions with respect to the active material.
 非水電解液は、通常は、非水溶媒と非水電解質とからなるものである。非水溶媒としては、本発明の効果を著しく損なわない限り任意であるが、例えば、カーボネート溶媒が好適なものとして挙げられる。カーボネート溶媒の具体例としては、エチレンカーボネート(EC),プロピレンカーボネート(PC)等の環状カーボネート、ジメチルカーボネート(DMC),メチルエチルカーボネート(MEC)等の鎖状カーボネート等が挙げられる。非水溶媒は1種を単独で用いてもよく、2種以上を任意の比率及び組み合わせで用いてもよい。 The non-aqueous electrolyte usually consists of a non-aqueous solvent and a non-aqueous electrolyte. Any nonaqueous solvent may be used as long as the effects of the present invention are not significantly impaired. For example, a carbonate solvent is preferable. Specific examples of the carbonate solvent include cyclic carbonates such as ethylene carbonate (EC) and propylene carbonate (PC), and chain carbonates such as dimethyl carbonate (DMC) and methyl ethyl carbonate (MEC). A non-aqueous solvent may be used individually by 1 type, and may be used 2 or more types by arbitrary ratios and combinations.
 また、非水電解液に含まれる非水電解質としても、本発明の効果を著しく損なわない限り、任意のものを用いることができる。このような非水電解質の具体例としては、リチウム塩が特に好適である。このようなリチウム塩の具体例としては、フッ化リン酸リチウム(LiPF)、フッ化ホウ酸リチウム(LiBF)等が挙げられる。なお、非水電解
質も、1種を単独で用いてもよく、2種以上を任意の比率及び組み合わせで用いてもよい。
Further, any nonaqueous electrolyte contained in the nonaqueous electrolytic solution can be used as long as the effects of the present invention are not significantly impaired. As a specific example of such a nonaqueous electrolyte, a lithium salt is particularly suitable. Specific examples of such a lithium salt include lithium fluorophosphate (LiPF 6 ), lithium fluoroborate (LiBF 4 ), and the like. In addition, a non-aqueous electrolyte may also be used individually by 1 type, and may use 2 or more types by arbitrary ratios and combinations.
 以上のように作製した、電極及び非水電解液を組み合わせ、所望の電池を製造することができる。 A desired battery can be manufactured by combining the electrode and the non-aqueous electrolyte produced as described above.
[3-1.実施例1]
<電池容器の作製>
 金属製フィルム22にSUSを適用したフィルム状包装体21を、所望の電池容器2の展開図に沿う形状および溶接位置を考慮した形状に切断した。切断後、折り曲げることで一面が開口された扁平な矩形箱状を得た。さらに、所望の開口部2D以外のフィルム状包装体21の縁部を、レーザー溶接により対向する部位と接続して、角形缶状の電池容器2を得た。
[3-1. Example 1]
<Production of battery container>
The film-like package 21 in which SUS is applied to the metal film 22 was cut into a shape that takes into account the desired shape of the battery container 2 and the welding position. After cutting, a flat rectangular box with one side opened was obtained by bending. Furthermore, the edge part of the film-form package body 21 other than desired opening part 2D was connected with the site | part which opposes by laser welding, and the square can-shaped battery container 2 was obtained.
 図9は、一枚のフィルム状包装体を折り曲げて形成される電池容器の構成を説明する図であり、図9(a)は、電池容器の展開図、図9(b)は、電池容器の組み立て図、図9(c)は、図9(a)に示すC部の位置におけるシール構造を説明する断面図である。 FIG. 9 is a diagram for explaining the configuration of a battery container formed by bending a single film-shaped package, FIG. 9A is a development view of the battery container, and FIG. 9B is a battery container. FIG. 9C is a cross-sectional view for explaining the sealing structure at the position C shown in FIG. 9A.
 電池容器2は、例えば図9(a)に示すように、所望の電池容器2の展開図に沿う形状に切断されたフィルム状包装体201を、折り曲げ線BLに沿って折り曲げて有底の扁平な箱形状に組み立てられる。そして、対向して重なり合う部位であるタブ202をレーザー溶接により接合して電解液が漏れないようにシールする。また、例えば図9(a)のC部に示すように、電池容器2を組み立てた際に底面2Aの隅にピンホールが形成されるおそれがあるので、組み立て後に底面2Aの四隅に図9(c)に示すような樹脂203を塗布してシールする。 For example, as shown in FIG. 9A, the battery container 2 is formed by folding a film-like package 201 cut into a shape along a development view of a desired battery container 2 along a fold line BL and having a flat bottomed shape. It is assembled into a simple box shape. And the tab 202 which is a part which opposes and overlaps is joined by laser welding, and it seals so that electrolyte solution may not leak. Further, for example, as shown in part C of FIG. 9A, when the battery case 2 is assembled, pinholes may be formed at the corners of the bottom surface 2A. A resin 203 as shown in c) is applied and sealed.
<蓋板の作製>
 この電池容器2の開口部2Dの形状に沿うよう、蓋板3の下面10bにリブ11を設けた。リブ11の材質は、フィルム状包装体が含むSUS材に類似した組成とし、溶接性を向上させた。加えて、この蓋板3には電池の安全性向上のため、ガス排出弁71を設置し、さらに正極接続端子52と正極外部端子51との間に、電池内圧の異常上昇を感知して電流を遮断するCID(電流遮断弁、図示せず)を設けた。
<Production of lid plate>
Ribs 11 are provided on the lower surface 10 b of the cover plate 3 so as to follow the shape of the opening 2 </ b> D of the battery container 2. The material of the rib 11 was set to a composition similar to the SUS material included in the film-shaped package, and the weldability was improved. In addition, a gas discharge valve 71 is installed in the lid plate 3 to improve battery safety, and an abnormal increase in battery internal pressure is detected between the positive electrode connection terminal 52 and the positive electrode external terminal 51 to provide current. CID (current cutoff valve, not shown) was provided.
<負極の作製>
 負極32に関しては、非晶質炭素により表面を被覆された、平均粒径21μm(D50)、比表面積3.9×10/kgである天然黒鉛、SBR、およびCMCを、重量比で98.0:1.0:1.0となるように混合した。最後に精製水を加え、固形分比率50重量%の水系スラリーを得た。得られたスラリーの粘度は2.3Pa・secであった。
<Production of negative electrode>
Regarding the negative electrode 32, natural graphite, SBR, and CMC having an average particle diameter of 21 μm (D50) and a specific surface area of 3.9 × 10 3 m 2 / kg, which are coated with amorphous carbon, in a weight ratio. It mixed so that it might become 98.0: 1.0: 1.0. Finally, purified water was added to obtain an aqueous slurry having a solid content ratio of 50% by weight. The viscosity of the obtained slurry was 2.3 Pa · sec.
 なお、粘度は、JIS Z 8803準拠の円錐平板型粘度計と用いて測定した。スラリーをダイコート法により、厚さ10μmの銅箔の表面に、塗布量が95g/mとなるように塗布して十分に乾燥させ、さらにプレスを施し、合剤密度が1.5g/cmの負極を作製した。負極32は、塗布の長手方向片側の端部に、合剤層の無い負極未塗工部32bを設け、後述の電池組み立てに際して、集電部品を取り付ける部分とした。 The viscosity was measured using a cone-plate viscometer according to JIS Z 8803. The slurry was applied to the surface of a copper foil having a thickness of 10 μm by a die coating method so that the coating amount was 95 g / m 2 , sufficiently dried, further pressed, and a mixture density of 1.5 g / cm 3. A negative electrode was prepared. The negative electrode 32 was provided with a negative electrode uncoated portion 32b having no mixture layer at the end on one side in the longitudinal direction of the coating, and was used as a portion to which a current collector component was attached during battery assembly described later.
<正極の作製>
 正極34に関しては、正極活物質としてニッケルコバルトマンガン酸リチウム(化学式LiNi1-x-yCoMn 重量比としてNi:Co:Mn=5:2:3)、
導電材として鱗片状黒鉛、アセチレンブラック、及び結着材としてPVDFとを、重量比で92:4.5:0.5:3.0の比率で混合し、これに分散溶媒としてNMPを添加、混練した正極合剤を作製した。この正極合剤を厚さ15μmのアルミニウム箔(正極電極箔)の表面に、片側の塗布量が185g/mとなるように塗布して十分に乾燥させ、さらにプレスを施し、合剤密度が2.75g/cmの正極を作製した。そして、負極32と同様に正極34の長手方向片側端部には、未塗工部(正極未塗工部34b)を設けた。
<Preparation of positive electrode>
With respect to the positive electrode 34, nickel cobalt lithium manganate (chemical formula LiNi 1-xy Co x Mn y O 2 as a weight ratio Ni: Co: Mn = 5: 2: 3) as a positive electrode active material,
Scalar graphite, acetylene black as a conductive material, and PVDF as a binder are mixed at a weight ratio of 92: 4.5: 0.5: 3.0, and NMP is added as a dispersion solvent thereto. A kneaded positive electrode mixture was prepared. This positive electrode mixture was applied to the surface of an aluminum foil (positive electrode foil) having a thickness of 15 μm so that the coating amount on one side was 185 g / m 2 and dried sufficiently. A positive electrode of 2.75 g / cm 3 was produced. Then, similarly to the negative electrode 32, an uncoated portion (positive electrode uncoated portion 34b) was provided at one end in the longitudinal direction of the positive electrode 34.
<捲回体の作製>
 上記作製した負極32と正極34を、互いに接触しないよう、間にセパレータを設置して捲回し、捲回体4を得た。
<Production of wound body>
The produced negative electrode 32 and the positive electrode 34 were wound with a separator placed between them so as not to contact each other, whereby a wound body 4 was obtained.
<電池の作製>
 得られた捲回体4の正極未塗工部34bと負極未塗工部32bに集電部品である正極集電体53と負極集電体63を溶接し、電池容器2に格納した。電池容器2の開口部2Dと、蓋板3のリブ11とを接触させ、レーザー溶接により接続し、電池容器2を密閉封止した。さらに注液孔72から電解液を注入してリチウムイオン二次電池1を作製した。
<Production of battery>
A positive electrode current collector 53 and a negative electrode current collector 63 as current collector parts were welded to the positive electrode uncoated part 34 b and the negative electrode uncoated part 32 b of the obtained wound body 4, and stored in the battery container 2. The opening 2D of the battery container 2 and the rib 11 of the lid plate 3 were brought into contact with each other and connected by laser welding to hermetically seal the battery container 2. Further, an electrolytic solution was injected from the liquid injection hole 72 to produce the lithium ion secondary battery 1.
<得られた電池の形状>
 このようにして得られたリチウムイオン二次電池1は、蓋板3の側面10aが電池容器2から露出しており、露出部を構成している。したがって、保持具7との位置決め精度を高くすることができる。特に蓋板3が係合するよう設計された保持具7との組み合わせにより、高い精度の位置決めと、高い耐振動性を実現できる。
<Shape of the obtained battery>
In the lithium ion secondary battery 1 obtained in this way, the side surface 10a of the cover plate 3 is exposed from the battery container 2, and constitutes an exposed portion. Therefore, the positioning accuracy with the holder 7 can be increased. In particular, high accuracy positioning and high vibration resistance can be realized by the combination with the holder 7 designed to engage the lid plate 3.
[3-2.実施例2]
<電池容器の作製>
 立体成形した2枚のフィルム状包装体211を向かい合わせて間に捲回体4を挟み込めるような形態とし、これら2枚のフィルム状包装体211の縁部のうち、開口部2D以外に位置する部位を互いにレーザー溶接して電池容器2を得た。
[3-2. Example 2]
<Production of battery container>
The two film-shaped packaging bodies 211 that are three-dimensionally formed face each other, and the wound body 4 is sandwiched between them. Of the edge portions of these two film-shaped packaging bodies 211, the position is other than the opening 2D. The parts to be welded were laser welded together to obtain a battery container 2.
 図10は、電池容器の他の構成を説明する図であり、図10(a)は、分解状態を示す斜視図、図10(b)は、組み立て状態を示す斜視図である。 FIG. 10 is a diagram for explaining another configuration of the battery container, in which FIG. 10 (a) is a perspective view showing an exploded state, and FIG. 10 (b) is a perspective view showing an assembled state.
 電池容器2は、立体成形済みの2枚のフィルム状包装体211を接合することによって構成されている。各フィルム状包装体211は、図10(a)に示すように、幅広側面2Bを構成する平面部212と、幅狭側面2Cの一部を構成する平面部213と、底面2Aの一部を構成する平面部214を有している。平面部213と214は、電池容器2の厚さ幅の半分の幅を有している。そして、平面部213と214の縁部にはフランジ215が設けられている。電池容器2は、図10(b)に示すように、上記一対のフィルム状包装体211のフランジ215同士を当接させ、レーザー溶接によって接合することによって形成される。 The battery container 2 is configured by joining two three-dimensionally molded film-like packaging bodies 211. As shown in FIG. 10A, each film-like package 211 includes a flat portion 212 that forms the wide side surface 2B, a flat portion 213 that forms part of the narrow side surface 2C, and a portion of the bottom surface 2A. It has a plane part 214 to be configured. The flat portions 213 and 214 have a width that is half the thickness width of the battery case 2. A flange 215 is provided at the edge of the flat portions 213 and 214. As shown in FIG. 10B, the battery container 2 is formed by bringing the flanges 215 of the pair of film-shaped packaging bodies 211 into contact with each other and joining them by laser welding.
<蓋板の作製>
 実施例1と同様に、電池容器2の開口部2Dに沿うよう、蓋板3の平板部10にリブ11を設けた。ガス排出弁71及びCIDも、実施例1と同様に設けた。
<Production of lid plate>
Similarly to Example 1, ribs 11 were provided on the flat plate portion 10 of the cover plate 3 along the opening 2D of the battery case 2. The gas discharge valve 71 and CID were also provided in the same manner as in Example 1.
<電池の作製>
 実施例1と同様に、捲回体4に正極集電体53と負極集電体63を溶接し、電池容器2に格納した。電池容器2の開口部2Dと、蓋板3のリブ11とを接触させ、レーザー溶接により接続し、電池を密閉封止した。さらに注液孔72から電池容器2内に電解液を注入してリチウムイオン二次電池1を作製した。
<Production of battery>
Similarly to Example 1, the positive electrode current collector 53 and the negative electrode current collector 63 were welded to the wound body 4 and stored in the battery container 2. The opening 2D of the battery container 2 and the rib 11 of the lid plate 3 were brought into contact with each other and connected by laser welding to hermetically seal the battery. Further, an electrolytic solution was injected into the battery container 2 from the liquid injection hole 72 to produce the lithium ion secondary battery 1.
<得られた電池の形状>
 このようにして得られたリチウムイオン二次電池1は、実施例1にて得られたものと同様に、蓋板3の側面10aが露出部となり、保持具7との位置決め精度を高くすることができる。特に係合するよう設計された保持具7との組み合わせにより、高い精度の位置決めと、高い耐振動性を実現できる。
<Shape of the obtained battery>
In the lithium ion secondary battery 1 obtained in this way, the side surface 10a of the cover plate 3 becomes an exposed portion, and the positioning accuracy with the holder 7 is increased, similar to that obtained in Example 1. Can do. Highly accurate positioning and high vibration resistance can be realized by a combination with the holder 7 that is designed to be engaged.
 図11は、図10に示す電池容器の変形例を説明する図であり、図11(a)は、組み立て状態を示す斜視図、図11(b)は、要部を拡大して示す平面図である。 11A and 11B are views for explaining a modification of the battery case shown in FIG. 10, FIG. 11A is a perspective view showing an assembled state, and FIG. 11B is a plan view showing an enlarged main part. It is.
 この変形例では、幅狭側面2Cを構成する平面部213が平面部212に対して傾斜している。平面部213は、図11(b)に示すように、幅広側面2Bを構成する平面部212からフランジ215に接近するに応じて横幅方向に突出するように傾斜している。そして、リブ11も、平面部213と対峙するようにリブ外側面11aが傾斜して形成されている。 In this modification, the flat portion 213 constituting the narrow side surface 2C is inclined with respect to the flat portion 212. As shown in FIG. 11B, the flat surface portion 213 is inclined so as to protrude in the lateral width direction as it approaches the flange 215 from the flat surface portion 212 constituting the wide side surface 2B. The rib 11 is also formed with the rib outer surface 11 a inclined so as to face the flat portion 213.
 上記した図10に示す構造の場合、平面部213が平面部212に対して直角なので、互いに重なり合う一対の平面部213の間の角度が180度となる。したがって、蓋板3のリブ外側面11aと接合した場合に、平面部213同士の境界部分と蓋板3のリブ外側面11aとの間の隙間が大きくなり、密閉性に影響を与えるおそれがある。 In the case of the structure shown in FIG. 10 described above, since the plane portion 213 is perpendicular to the plane portion 212, the angle between the pair of plane portions 213 overlapping each other is 180 degrees. Therefore, when it joins with the rib outer surface 11a of the cover plate 3, the clearance gap between the boundary part of the plane parts 213 and the rib outer surface 11a of the cover plate 3 becomes large, and there exists a possibility of affecting sealing property. .
 これに対して、図11に示す構成によれば、平面部213の傾斜によりフランジ215同士の境界部分の角度が鋭角になっており、蓋板3のリブ外側面11aも平面部213に沿って傾斜している。したがって、一対の平面部213の境界部分と蓋板3のリブ外側面11aとの間の隙間を小さくすることができ、蓋板3によって電池容器2をより確実に密閉封止できる。 On the other hand, according to the configuration shown in FIG. 11, the angle of the boundary portion between the flanges 215 is acute due to the inclination of the flat portion 213, and the rib outer surface 11 a of the cover plate 3 is also along the flat portion 213. Inclined. Therefore, the gap between the boundary portion of the pair of flat portions 213 and the rib outer surface 11a of the cover plate 3 can be reduced, and the battery case 2 can be sealed and sealed more reliably by the cover plate 3.
 図12~図14は、電池容器の他の構成例を説明する図である。
 電池容器2を形成する方法は、図10と図11に示す方法に限定されるものではなく、種々の方法により形成することができる。例えば、図12に示す例では、1枚のフィルム状包装体21をU字状に折り曲げて、横幅方向両端を綴じ合わせることにより形成されている。電池容器2の一対の幅狭側面2Cには、綴じ耳221が設けられる。
12 to 14 are diagrams for explaining another example of the configuration of the battery case.
The method of forming the battery container 2 is not limited to the method shown in FIGS. 10 and 11 and can be formed by various methods. For example, in the example shown in FIG. 12, it is formed by bending one sheet-like package body 21 into a U shape and binding both ends in the width direction. Binding ears 221 are provided on the pair of narrow side surfaces 2 </ b> C of the battery container 2.
 そして、図13に示す例では、1枚のフィルム状包装体21を、両端部の内壁面同士が重なるように接合して筒状とし、さらに底面2Aとなる下端を綴じ合わせることにより形成される。電池容器2の一方の幅狭側面2Cと底面2Aには、綴じ耳222が設けられる。 And in the example shown in FIG. 13, it forms by joining the sheet-like package body 21 so that the inner wall surfaces of both ends may overlap, and making it a cylinder shape, and also binding the lower end used as the bottom face 2A. . A binding ear 222 is provided on one narrow side surface 2 </ b> C and bottom surface 2 </ b> A of the battery container 2.
 また、図14に示す例では、1枚のフィルム状包装体21を、一方端部224の内壁面と他方端部225の外壁面とが重なるように接合して円筒状とし、さらに底面2Aとなる下端を綴じ合わせることにより形成される。電池容器2の底面2Aには、綴じ耳223が設けられる。 Further, in the example shown in FIG. 14, one film-shaped package 21 is joined into a cylindrical shape so that the inner wall surface of one end 224 and the outer wall surface of the other end 225 overlap each other, and further, the bottom surface 2A It is formed by binding the lower ends. A binding ear 223 is provided on the bottom surface 2 </ b> A of the battery container 2.
 図12及び図13に示す構成によれば、図10と図11に示す電池容器2と比較して、綴じ耳221、222の長さを短くすることができ、シール性を向上させることができる。図14に示す構成によれば、綴じ耳223の長さをより短くすることができ、電池容器2を小型化できる。 According to the configuration shown in FIGS. 12 and 13, the length of the binding ears 221 and 222 can be shortened and the sealing performance can be improved as compared with the battery container 2 shown in FIGS. 10 and 11. . According to the configuration shown in FIG. 14, the length of the binding ear 223 can be further shortened, and the battery container 2 can be downsized.
<<第2実施形態>>
 図15は、本発明の第2実施形態における二次電池の外観斜視図、図16は、蓋板の構成を説明する図、図17は、電池容器の固定構造の一例を説明する図である。なお、上述の第1実施形態と同様の構成要素には同一の符号を付することで詳細な説明は省略する。
 本実施形態において特徴的なことは、蓋板3の平板部10の側面10aの一部である下領域に電池容器2が固定され、側面10aの一部である上領域を電池容器2によって覆われずに外部に露出する露出部としたことである。
<< Second Embodiment >>
FIG. 15 is an external perspective view of a secondary battery according to the second embodiment of the present invention, FIG. 16 is a diagram illustrating the configuration of a cover plate, and FIG. 17 is a diagram illustrating an example of a battery container fixing structure. . The same components as those in the first embodiment described above are denoted by the same reference numerals, and detailed description thereof is omitted.
What is characteristic in the present embodiment is that the battery container 2 is fixed to a lower region that is a part of the side surface 10 a of the flat plate portion 10 of the cover plate 3, and the upper region that is a part of the side surface 10 a is covered by the battery container 2. It is an exposed part that is exposed to the outside without breaking.
 リチウムイオン二次電池1は、第1実施形態と同様に、捲回体4(図2を参照)を収容する電池容器2と、電池容器2の開口部2Dを閉塞する蓋板3を有しており、電池容器2は、フィルム状包装体21によって構成され、蓋板3は、フィルム状包装体21の金属製フィルム22に類似した組成の金属材料によって構成されている。 Similarly to the first embodiment, the lithium ion secondary battery 1 includes a battery container 2 that houses a wound body 4 (see FIG. 2), and a lid plate 3 that closes an opening 2D of the battery container 2. The battery container 2 is configured by a film-shaped package 21, and the cover plate 3 is configured by a metal material having a composition similar to the metal film 22 of the film-shaped package 21.
 本実施形態では、蓋板3の平板部10は略一定の厚みを有しており、第1実施形態におけるリブ11(図2を参照)は設けられていない。平板部10は、電池容器2の開口部2Dに挿入可能な大きさを有しており、第1実施形態と比較して厚みが大きく、側面10aが広くなっている。側面10aは、下面10b側に位置する下領域と、表面10c側に位置する上領域を有している。 In the present embodiment, the flat plate portion 10 of the cover plate 3 has a substantially constant thickness, and the rib 11 (see FIG. 2) in the first embodiment is not provided. The flat plate part 10 has a size that can be inserted into the opening 2D of the battery case 2, has a thickness larger than that of the first embodiment, and has a wide side surface 10a. The side surface 10a has a lower region located on the lower surface 10b side and an upper region located on the front surface 10c side.
 電池容器2は、開口部2Dから蓋板3を挿入して、図16(a)及び図16(b)に示すように、蓋板3の側面の下領域が電池容器2の開口端部と対向配置され、側面10aの上領域が電池容器2から突出して露出する位置に配置される。 The battery container 2 is inserted with the cover plate 3 through the opening 2D, and the lower region of the side surface of the cover plate 3 is connected to the opening end of the battery container 2 as shown in FIGS. 16 (a) and 16 (b). It is arranged to face each other, and is arranged at a position where the upper region of the side surface 10a protrudes from the battery container 2 and is exposed.
 そして、電池容器2の開口端部が蓋板3の側面10aの下領域にレーザー溶接されて、密閉封止される。電池容器2を密閉封止した蓋板3の側面10aの上領域は、電池容器2によって覆われておらず、外部に露出する露出部を構成する。 Then, the open end of the battery container 2 is laser welded to the lower region of the side surface 10a of the cover plate 3 and hermetically sealed. The upper region of the side surface 10a of the cover plate 3 that hermetically seals the battery container 2 is not covered with the battery container 2, and constitutes an exposed portion that is exposed to the outside.
 したがって、蓋板3の側面10aの上領域を、リチウムイオン二次電池1の横方向の位置決めの基準点として、所望の位置にリチウムイオン二次電池1を位置決めすることができ、電池の保持が容易となる。蓋板3は、第1実施形態のものと比較して形状が単純で作りやすく、製造コストを下げることができる。 Therefore, the lithium ion secondary battery 1 can be positioned at a desired position using the upper region of the side surface 10a of the cover plate 3 as a reference point for lateral positioning of the lithium ion secondary battery 1, and the battery can be held. It becomes easy. The cover plate 3 is simpler and easier to make than the first embodiment, and the manufacturing cost can be reduced.
 図18と図19は、電池容器の固定構造の他の一例を説明する図である。
 上述の例では、蓋板3の厚みが分厚い場合について説明したが、例えば蓋板3はその側面が電池容器2の開口部2Dの開口端縁と固定される下領域と、露出部として外部に露出する上領域を有していればよい。図18及び図19に示す例では、平板部10の厚みは第1実施形態と同様に薄いが、平板部10の外端縁部にリブ12、13が設けられており、蓋板3の側面が下方もしくは上方に延長拡大している。なお、平板部10は、電池容器2の開口部2Dに挿入可能な大きさを有している。蓋板3の側面が平板部10の側面10aと、平板部10の側面10aに面一に連続するリブ12、13のリブ外側面12a、13aによって構成されている。
18 and 19 are diagrams illustrating another example of the battery container fixing structure.
In the above-described example, the case where the thickness of the cover plate 3 is thick has been described. For example, the cover plate 3 has a side surface fixed to the opening edge of the opening 2D of the battery container 2 and an exposed portion outside. It is only necessary to have an upper region that is exposed. In the example shown in FIGS. 18 and 19, the thickness of the flat plate portion 10 is as thin as in the first embodiment, but ribs 12 and 13 are provided on the outer edge of the flat plate portion 10, and the side surface of the lid plate 3. Is extended or extended downward or upward. The flat plate portion 10 has a size that can be inserted into the opening 2D of the battery case 2. The side surface of the cover plate 3 is configured by a side surface 10 a of the flat plate portion 10 and rib outer surfaces 12 a and 13 a of ribs 12 and 13 that are flush with the side surface 10 a of the flat plate portion 10.
 図18に示すリブ12は、平板部10の外端縁部から下方に向かって突出しており、リブ外側面12aが平板部10の側面10aと面一に連続している。図18に示す構成の場合、蓋板3の側面は、平板部10の側面10aとリブ12のリブ外側面12aによって構成されており、リブ12側が電池容器2に溶接される下領域となり、平板部10側が外部に露出する上領域となる。 The rib 12 shown in FIG. 18 protrudes downward from the outer edge of the flat plate portion 10, and the rib outer surface 12 a is continuous with the side surface 10 a of the flat plate portion 10. In the case of the configuration shown in FIG. 18, the side surface of the cover plate 3 is configured by the side surface 10 a of the flat plate portion 10 and the rib outer surface 12 a of the rib 12, and the rib 12 side is a lower region welded to the battery container 2. The part 10 side is an upper region exposed to the outside.
 図19に示すリブ13は、平板部10の外端縁部から上方に向かって突出しており、リブ外側面13aが平板部10の側面10aと面一に連続している。図19に示す構成の場合、蓋板3の側面は、平板部10の側面10aとリブ13のリブ外側面13aによって構成されており、平板部10側が電池容器2に溶接される下領域となり、リブ13側が外部に露出する上領域となる。 The rib 13 shown in FIG. 19 protrudes upward from the outer edge of the flat plate portion 10, and the rib outer surface 13 a is continuous with the side surface 10 a of the flat plate portion 10. In the case of the configuration shown in FIG. 19, the side surface of the cover plate 3 is constituted by the side surface 10 a of the flat plate portion 10 and the rib outer surface 13 a of the rib 13, and the flat plate portion 10 side is a lower region welded to the battery container 2. The rib 13 side is an upper region exposed to the outside.
 蓋板3は、開口部2Dから電池容器2内に挿入されて、蓋板3の側面の下領域が電池容器2の開口部2Dの内壁面と対向配置され、蓋板3の側面の上領域が電池容器2から突出して露出する位置に配置される。そして、電池容器2の開口部2Dの開口端縁が蓋板3の側面の下領域にレーザー溶接されて、密閉封止される。蓋板3の側面の上領域は、電池容器2によって覆われておらず、外部に露出する露出部を構成する。 The cover plate 3 is inserted into the battery container 2 from the opening 2D, the lower region of the side surface of the cover plate 3 is disposed opposite the inner wall surface of the opening 2D of the battery container 2, and the upper region of the side surface of the cover plate 3 Is disposed at a position protruding from the battery container 2 and exposed. Then, the opening edge of the opening 2D of the battery container 2 is laser-welded to the lower region of the side surface of the cover plate 3 and hermetically sealed. The upper region of the side surface of the cover plate 3 is not covered with the battery container 2 and constitutes an exposed portion exposed to the outside.
 したがって、図15~図17に示す構成と同様に、蓋板3の側面の上領域を、リチウムイオン二次電池1の横方向の位置決めの基準点として、所望の位置にリチウムイオン二次電池1を位置決めすることができ、電池の保持が容易となる。そして、図15~図17に示す構成と比較して、平板部10の肉厚を薄くすることができ、材料費の削減、及び軽量化を図ることができる。 Accordingly, similarly to the configuration shown in FIGS. 15 to 17, the upper region of the side surface of the cover plate 3 is used as a reference point for lateral positioning of the lithium ion secondary battery 1, and the lithium ion secondary battery 1 is placed at a desired position. Can be positioned, and the battery can be easily held. Compared with the configuration shown in FIGS. 15 to 17, the thickness of the flat plate portion 10 can be reduced, and the material cost can be reduced and the weight can be reduced.
<<第3実施形態>>
 図20と図21は、本発明の第3実施形態における蓋板の構成例をそれぞれ示す図である。なお、上述の第1及び第2実施形態と同様の構成要素には同一の符号を付することで詳細な説明は省略する。
<< Third Embodiment >>
20 and 21 are diagrams showing examples of the configuration of the lid plate according to the third embodiment of the present invention. In addition, detailed description is abbreviate | omitted by attaching | subjecting the same code | symbol to the component similar to the above-mentioned 1st and 2nd embodiment.
 本実施形態において特徴的なことは、電池容器2の幅広側面2Bと幅狭側面2Cのいずれか一方が蓋板3の平板部10の側面10aよりも突出している構成としたことである。 What is characteristic in this embodiment is that either one of the wide side surface 2B and the narrow side surface 2C of the battery case 2 protrudes from the side surface 10a of the flat plate portion 10 of the lid plate 3.
 上述の第1実施形態では、電池容器2の幅広側面2Bと幅狭側面2Cの両方が蓋板3の平板部10の側面10aよりも内側に配置されている構成を有し、第2実施形態では、電池容器2の幅広側面2Bと幅狭側面2Cの両方が蓋板3の平板部10の側面10aよりも突出している構成を有している。これに対して、本実施形態では、電池容器2の幅広側面2Bと幅狭側面2Cのいずれか一方が蓋板3の平板部10の側面10aよりも突出している構成を有している。 In the first embodiment described above, both the wide side surface 2B and the narrow side surface 2C of the battery case 2 are arranged on the inner side of the side surface 10a of the flat plate portion 10 of the lid plate 3, and the second embodiment Then, both the wide side surface 2 </ b> B and the narrow side surface 2 </ b> C of the battery container 2 are configured to protrude from the side surface 10 a of the flat plate portion 10 of the lid plate 3. On the other hand, in the present embodiment, one of the wide side surface 2B and the narrow side surface 2C of the battery container 2 has a configuration in which the side surface 10a of the flat plate portion 10 of the lid plate 3 protrudes.
 図20に示す構成例では、平板部10の長辺方向の長さとリブ11の長辺方向の長さが同じであり、短辺において、平板部10の側面10aとリブ11のリブ外側面11aとが面一に連続して形成されている。電池容器2は、図20(a)及び図20(c)に示すように、電池容器2の幅狭側面2Cが電池容器2よりも突出した位置に配置される。 In the configuration example shown in FIG. 20, the length in the long side direction of the flat plate portion 10 is the same as the length in the long side direction of the rib 11, and the side surface 10 a of the flat plate portion 10 and the rib outer surface 11 a of the rib 11 are short. Are continuously formed on the same plane. The battery case 2 is disposed at a position where the narrow side surface 2C of the battery case 2 protrudes from the battery case 2 as shown in FIGS. 20 (a) and 20 (c).
 一方、平板部10の短辺方向の長さはリブ11の短辺方向の長さよりも長く、長辺において、平板部10の側面10aの方がリブのリブ外側面11aよりも突出した位置に配置されている。電池容器2は、図20(b)に示すように、蓋板3の平板部10の側面10aが電池容器2の幅広側面2Bよりも側方に突出した位置に配置される。 On the other hand, the length of the flat plate portion 10 in the short side direction is longer than the length of the rib 11 in the short side direction, and the side surface 10a of the flat plate portion 10 is longer than the rib outer surface 11a of the rib. Has been placed. As shown in FIG. 20B, the battery container 2 is disposed at a position where the side surface 10 a of the flat plate portion 10 of the cover plate 3 protrudes more laterally than the wide side surface 2 </ b> B of the battery container 2.
 上記した図20に示す構成によれば、第1及び第2実施形態よりも平板部10の長辺方向の長さを短くすることができ、単電池として小型化を図ることができる。そして、例えば複数のリチウムイオン二次電池1を電池容器2の厚さ方向に並べて組電池を構成した場合に、互いに隣り合うリチウムイオン二次電池1の蓋板3を平板部10の側面10a同士で当接させて位置決めすることができる。 According to the configuration shown in FIG. 20 described above, the length in the long side direction of the flat plate portion 10 can be made shorter than in the first and second embodiments, and the size of the unit cell can be reduced. For example, when a plurality of lithium ion secondary batteries 1 are arranged in the thickness direction of the battery container 2 to form an assembled battery, the lid plates 3 of the lithium ion secondary batteries 1 adjacent to each other are connected to the side surfaces 10 a of the flat plate portion 10. Can be positioned by abutting.
 図21に示す構成例では、平板部10の短辺方向の長さとリブ11の短辺方向の長さが同じであり、長辺において、平板部10の側面10aとリブ11のリブ外側面11aとが面一に連続して形成されている。電池容器2は、図21(a)及び図21(b)に示すように、電池容器2の幅広側面2Bが電池容器2よりも突出した位置に配置される。 In the configuration example shown in FIG. 21, the length in the short side direction of the flat plate portion 10 is the same as the length in the short side direction of the rib 11, and the side surface 10 a of the flat plate portion 10 and the rib outer surface 11 a of the rib 11 are long. Are continuously formed on the same plane. The battery case 2 is disposed at a position where the wide side surface 2B of the battery case 2 protrudes from the battery case 2, as shown in FIGS. 21 (a) and 21 (b).
 一方、平板部10の長辺方向の長さはリブ11の長辺方向の長さよりも長く、短辺において、平板部10の側面10aの方がリブ11のリブ外側面11aよりも突出した位置に配置されている。電池容器2は、図21(c)に示すように、蓋板3の平板部10の側面10aが電池容器2の幅狭側面2Cよりも側方に突出した位置に配置される。 On the other hand, the length in the long side direction of the flat plate portion 10 is longer than the length in the long side direction of the rib 11, and the side surface 10 a of the flat plate portion 10 protrudes from the rib outer surface 11 a of the rib 11 on the short side. Is arranged. As shown in FIG. 21 (c), the battery container 2 is disposed at a position where the side surface 10 a of the flat plate portion 10 of the cover plate 3 protrudes more laterally than the narrow side surface 2 C of the battery container 2.
 上記した図21に示す構成によれば、電池容器2の幅狭側面2Cよりも側方に突出した蓋板3の平板部10の側面10aによって位置決めを行うことができる。そして、第1及び第2実施形態よりも平板部10の短辺方向の長さを短くすることができ、単電池として小型化を図ることができる。そして、例えば複数のリチウムイオン二次電池1を電池容器2の厚さ方向に並べて組電池を構成した場合に、互いに隣り合う電池容器2同士を当接させて列方向の長さを短くすることができ、組電池の小型化を図ることができる。 According to the configuration shown in FIG. 21 described above, positioning can be performed by the side surface 10a of the flat plate portion 10 of the lid plate 3 protruding to the side from the narrow side surface 2C of the battery case 2. And the length of the short side direction of the flat plate part 10 can be shortened rather than 1st and 2nd embodiment, and size reduction as a unit cell can be achieved. For example, when a plurality of lithium ion secondary batteries 1 are arranged in the thickness direction of the battery container 2 to form an assembled battery, the adjacent battery containers 2 are brought into contact with each other to shorten the length in the column direction. Thus, the battery pack can be reduced in size.
<<第4実施形態>>
 図22は、第4実施形態におけるリチウムイオン二次電池の構成を説明する図であり、図22(a)は、斜視図、図22(b)は、要部を拡大して正面から示す図である。なお、上述の第1及び第2実施形態と同様の構成要素には同一の符号を付することで詳細な説明は省略する。
<< Fourth Embodiment >>
FIG. 22 is a diagram for explaining the configuration of the lithium ion secondary battery according to the fourth embodiment. FIG. 22 (a) is a perspective view, and FIG. 22 (b) is an enlarged view of a main part from the front. It is. In addition, detailed description is abbreviate | omitted by attaching | subjecting the same code | symbol to the component similar to the above-mentioned 1st and 2nd embodiment.
 本実施形態において特徴的なことは、電池容器2の開口部2Dの開口端縁に切り欠き部を設けて蓋板3の側面を部分的に外部に露出させた露出部としたことである。
 電池容器2は、開口部2Dの開口端縁がリブ13の上端と同じ高さ位置に配置されて、蓋板3の平板部10の側面10aに溶接されている。電池容器2は、開口部2Dの開口端縁を部分的に切り欠いて形成した切り欠き部2Eを有している。切り欠き部2Eは、一対の幅広側面2Bにそれぞれ設けられており、長辺方向中央位置に形成されている。蓋板3は、電池容器2の切り欠き部2Eによって側面の一部が露出して露出部が形成されている。上記した図22に示す構成によれば、電池容器2の切り欠き部2Eから露出した蓋板3の側面の露出部を基準としてリチウムイオン二次電池1の横方向の位置決めを行うことができる。
What is characteristic in the present embodiment is that a notch is provided in the opening edge of the opening 2D of the battery container 2 to form an exposed portion in which the side surface of the cover plate 3 is partially exposed to the outside.
The battery container 2 is welded to the side surface 10 a of the flat plate portion 10 of the lid plate 3 with the opening edge of the opening portion 2 </ b> D disposed at the same height as the upper end of the rib 13. The battery case 2 has a notch 2E formed by partially notching the opening edge of the opening 2D. The notch 2E is provided on each of the pair of wide side surfaces 2B, and is formed at a central position in the long side direction. A part of the side surface of the cover plate 3 is exposed by the notch portion 2E of the battery container 2 to form an exposed portion. According to the configuration shown in FIG. 22 described above, the lithium ion secondary battery 1 can be positioned in the lateral direction with the exposed portion on the side surface of the cover plate 3 exposed from the notch 2E of the battery container 2 as a reference.
 本発明におけるリチウムイオン二次電池1は、電池容器2に金属製のフィルム状包装体21を有しており高容量であり、かつ蓋板3の側面の露出部を利用して、周囲の部材と高い位置精度で保持することが可能となり、長期間に渡る使用に耐え、特に自動車、鉄道用等の用途に好適に用いることができる。 The lithium ion secondary battery 1 according to the present invention has a metal film-like package 21 in the battery container 2, has a high capacity, and uses the exposed portion on the side surface of the cover plate 3 to surround the surrounding members. It can be held with high positional accuracy, can withstand long-term use, and can be suitably used particularly for automobiles, railways and the like.
 以上、本発明の実施形態について詳述したが、本発明は、前記の実施形態に限定されるものではなく、特許請求の範囲に記載された本発明の精神を逸脱しない範囲で、種々の設計変更を行うことができるものである。例えば、前記した実施の形態は本発明を分かりやすく説明するために詳細に説明したものであり、必ずしも説明した全ての構成を備えるものに限定されるものではない。また、ある実施形態の構成の一部を他の実施形態の構成に置き換えることが可能であり、また、ある実施形態の構成に他の実施形態の構成を加えることも可能である。さらに、各実施形態の構成の一部について、他の構成の追加・削除・置換をすることが可能である。 Although the embodiments of the present invention have been described in detail above, the present invention is not limited to the above-described embodiments, and various designs can be made without departing from the spirit of the present invention described in the claims. It can be changed. For example, the above-described embodiment has been described in detail for easy understanding of the present invention, and is not necessarily limited to one having all the configurations described. Further, a part of the configuration of an embodiment can be replaced with the configuration of another embodiment, and the configuration of another embodiment can be added to the configuration of an embodiment. Furthermore, it is possible to add, delete, and replace other configurations for a part of the configuration of each embodiment.
1 角形二次電池
2 電池容器
3 蓋板
4 捲回体
7 保持具
10 平板部
11~14 リブ
32 負極
34 正極
DESCRIPTION OF SYMBOLS 1 Square secondary battery 2 Battery container 3 Cover plate 4 Winding body 7 Holder 10 Flat plate part 11-14 Rib 32 Negative electrode 34 Positive electrode

Claims (10)

  1.  フィルム状包装体により構成される電池容器と、該電池容器の開口部を密閉封止する蓋板とを有する二次電池であって、
     前記電池容器は、該電池容器の開口部の開口端縁が前記蓋板の側面に固定され、
     前記蓋板は、該蓋板の側面に前記電池容器から露出する露出部を有していることを特徴とする二次電池。
    A secondary battery having a battery container constituted by a film-shaped package and a lid plate hermetically sealing the opening of the battery container,
    The battery container has an opening edge of the opening of the battery container fixed to a side surface of the lid plate,
    The secondary battery is characterized in that the cover plate has an exposed portion exposed from the battery container on a side surface of the cover plate.
  2.  前記フィルム状包装体が金属製フィルムと樹脂の積層構造を有することを特徴とする請求項1に記載の二次電池。 The secondary battery according to claim 1, wherein the film-shaped package has a laminated structure of a metal film and a resin.
  3.  前記蓋板がSUS材により構成され、
     前記フィルム状包装体の金属製フィルムがSUS薄膜であることを特徴とする請求項2に記載の二次電池。
    The lid plate is made of SUS material,
    The secondary battery according to claim 2, wherein the metal film of the film-shaped package is a SUS thin film.
  4.  前記電池容器は、該電池容器の開口部の開口端縁が前記蓋板の側面に溶接により固定されていることを特徴とする請求項3に記載の二次電池。 The secondary battery according to claim 3, wherein the battery container has an opening edge of an opening of the battery container fixed to a side surface of the lid plate by welding.
  5.  前記蓋板は、前記電池容器の開口部よりも大きな形状を有する平板部と、該平板部の裏面でかつ前記平板部の側面よりも内側の位置に突出するリブとを有しており、該リブのリブ外側面に前記電池容器の開口部の開口端縁が固定されていることを特徴とする請求項4に記載の二次電池。 The lid plate has a flat plate portion having a shape larger than the opening of the battery container, and a rib projecting to a position on the back surface of the flat plate portion and inside the side surface of the flat plate portion, The secondary battery according to claim 4, wherein an opening edge of the opening of the battery container is fixed to a rib outer surface of the rib.
  6.  前記蓋板は、所定の板厚を有する平板部を有しており、前記平板部の側面のうち、前記平板部の裏面側に位置する下領域に前記電池容器の開口部の開口端縁が固定され、前記平板部の表面側に位置する上領域が前記電池容器から外部に露出して前記露出部を構成していることを特徴とする請求項4に記載の二次電池。 The lid plate has a flat plate portion having a predetermined plate thickness, and an opening edge of the opening of the battery container is located in a lower region located on the back side of the flat plate portion among the side surfaces of the flat plate portion. 5. The secondary battery according to claim 4, wherein an upper region that is fixed and located on a surface side of the flat plate portion is exposed to the outside from the battery container to constitute the exposed portion.
  7.  前記蓋板は、前記電池容器の開口部に挿入可能な大きさを有する平板部と、該平板部の外端縁部から上方または下方に向かって突出するリブとを有し、前記蓋板の側面が前記平板部の側面と、該平板部の側面に面一に連続する前記リブのリブ外側面とによって構成され、前記蓋板の側面のうち、前記平板部の裏面側に位置する下領域に前記電池容器の開口部の開口端縁が固定され、前記平板部の表面側に位置する上領域が前記電池容器から外部に露出して前記露出部を構成していることを特徴とする請求項4に記載の二次電池。 The lid plate includes a flat plate portion having a size that can be inserted into the opening of the battery container, and a rib that protrudes upward or downward from an outer edge of the flat plate portion. A lower region in which a side surface is configured by a side surface of the flat plate portion and a rib outer surface of the rib that is flush with the side surface of the flat plate portion, and is located on the back surface side of the flat plate portion among the side surfaces of the lid plate The opening edge of the opening part of the battery container is fixed to the upper surface, and the upper region located on the surface side of the flat plate part is exposed to the outside from the battery container to constitute the exposed part. Item 5. The secondary battery according to Item 4.
  8.  前記電池容器は、該電池容器の開口部の開口端縁を部分的に切り欠いて形成した切り欠き部を有しており、
     前記蓋板は、前記電池容器の切り欠き部によって側面の一部が露出して前記露出部が形成されていることを特徴とする請求項4に記載の二次電池。
    The battery container has a notch formed by partially cutting the opening edge of the opening of the battery container,
    5. The secondary battery according to claim 4, wherein a part of a side surface of the cover plate is exposed by a notch portion of the battery container to form the exposed portion. 6.
  9.  前記蓋板が、安全弁を有することを特徴とする請求項1から請求項8のいずれか一項に記載の二次電池。 The secondary battery according to any one of claims 1 to 8, wherein the cover plate has a safety valve.
  10.  前記蓋板が、電流遮断弁を有することを特徴とする請求項1から請求項8のいずれか一項に記載の二次電池。
     
    The secondary battery according to any one of claims 1 to 8, wherein the lid plate has a current cutoff valve.
PCT/JP2016/057267 2015-03-17 2016-03-09 Secondary cell WO2016147967A1 (en)

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