WO2016147893A1

WO2016147893A1 - Terminal block

Info

Publication number: WO2016147893A1
Application number: PCT/JP2016/056650
Authority: WO
Inventors: 加藤　義人; 克文松井
Original assignee: 株式会社オートネットワーク技術研究所; 住友電装株式会社; 住友電気工業株式会社
Priority date: 2015-03-18
Filing date: 2016-03-03
Publication date: 2016-09-22
Also published as: JP2016177887A; JP6332092B2

Abstract

Provided is a terminal block (1) capable of guaranteeing seal performance even under exposure to heat cycle environments. The terminal block (1) comprises: a housing (2) having a resin molded part (20); a bus bar (3) that is integrally provided with an embedded part (30) embedded in the resin molded part (20) and a connecting part (21) that projects outward from the resin molded part (20); and a seal part (4) for sealing a gap (5) present between the embedded part (30) and the resin molded part (20). The seal part (4) is formed from an adhesive composition crosslinked body containing a homopolymer rubber of epichlorohydrin and a second rubber made of nitrile rubber and/or acrylic rubber. The adhesive composition contains 1 to 10 parts by mass of the second rubber in terms of 100 parts by mass of the homopolymer rubber.

Description

Terminal block

The present invention relates to a terminal block.

Conventionally, for example, a terminal block to which a wire harness for an automobile is connected is known. The terminal block generally has a housing having a resin molded portion and a metal bus bar, and the bus bar is fixed to the resin molded portion by insert molding.

The resin molded part is usually difficult to adhere to a metal bus bar, and easily undergoes dimensional changes due to molding shrinkage or the like. Therefore, a gap is inevitably formed between the resin molded portion and the bus bar. Therefore, in order to ensure oil sealability and the like, a seal portion is provided in the gap portion using an adhesive composition (see Patent Document 1). As the adhesive composition, an adhesive composition mainly composed of epichlorohydrin rubber homopolymer rubber is often used.

JP 2013-45510 A

However, the conventional technique has the following problems. That is, the terminal block may be repeatedly exposed to a low temperature environment and a high temperature environment. In the case of undergoing such a heat cycle, the conventional terminal block has a reduced flexibility of the seal part under a low temperature environment, and a strength of the seal part under a high temperature environment. As a result, the conventional terminal block has a problem that it is difficult to ensure sealing performance when exposed to an environment subjected to a heat cycle.

The present invention has been made in view of the above background, and intends to provide a terminal block capable of ensuring sealing performance even when exposed to an environment subjected to a heat cycle. .

One aspect of the present invention includes a housing having a resin molded portion, a buried portion embedded in the resin molded portion, a bus bar integrally provided with a connecting portion protruding outward from the resin molded portion, and the embedded portion. A terminal block having a seal portion for sealing a gap existing between the resin molded portion,
The seal part is composed of a crosslinked product of an adhesive composition containing a homopolymer rubber of epichlorohydrin and a second rubber made of nitrile rubber and / or acrylic rubber,
The adhesive composition is in a terminal block characterized by containing 1 to 10 parts by mass of the second rubber with respect to 100 parts by mass of the homopolymer rubber.

The terminal block has a seal portion composed of a crosslinked body of the adhesive composition. Therefore, when the said terminal block is exposed to a low temperature environment, the elongation of a seal part is favorable and the softness | flexibility of a seal part does not fall easily. This is because the use of the second rubber improves the flexibility of the seal portion at a low temperature. Moreover, when the said terminal block is exposed to a high temperature environment, the adhesive strength of a seal part does not fall easily. Therefore, even when the terminal block is exposed to an environment subjected to a heat cycle, the sealing performance can be ensured.

2 is a front view of a terminal block according to Embodiment 1. FIG. 3 is a plan view of a terminal block according to Embodiment 1. FIG. FIG. 3 is a sectional view taken along line III-III in FIG.

In the terminal block, the seal portion is disposed at any position in the gap as long as the gap formed between the buried portion of the bus bar and the resin molded portion of the housing can be liquid-tightly sealed by insert molding. It may be. For example, the seal portion may be disposed in a part of the gap, or may be disposed in the entire gap. In the former case, even when the terminal block is exposed to a high temperature environment and the fluidity of the seal portion is increased, the seal portion is not easily leaked to the outside from the gap, and the sealing performance can be easily maintained for a long period of time. In the former case, specifically, for example, the seal portion can be disposed so as to surround the outer periphery of the bus bar at a part of the embedded portion of the bus bar.

In the terminal block, the seal part is composed of a cross-linked body of an adhesive composition containing a homopolymer rubber of epichlorohydrin and a second rubber made of nitrile rubber and / or acrylic rubber.

As the nitrile rubber, specifically, Nipol DN401L, DN401, DN401LL, etc., manufactured by Nippon Zeon Co., Ltd. can be used. As the acrylic rubber, specifically, Nipol AR74X, AR14, AR124, etc., manufactured by Nippon Zeon Co., Ltd. can be used.

In the terminal block, the adhesive composition contains 1 to 10 parts by mass of the second rubber with respect to 100 parts by mass of the homopolymer rubber. When the content of the second rubber is less than 1 part by mass, the seal part is insufficiently stretched under a low temperature environment, and the flexibility of the seal part cannot be improved. As a result, when exposed to an environment that undergoes a heat cycle, sealing performance cannot be ensured. On the other hand, when the content of the second rubber exceeds 10 parts by mass, the ratio of the homopolymer rubber is relatively reduced, and the adhesive strength of the seal part is lowered in a high temperature environment. As a result, when exposed to an environment that undergoes a heat cycle, sealing performance cannot be ensured.

In the terminal block, the adhesive composition may contain the second rubber, preferably 2 parts by mass or more, preferably 3 parts by mass or more with respect to 100 parts by mass of the homopolymer rubber. In this case, it becomes easy to ensure the flexibility of the seal portion in a low temperature environment. Moreover, the adhesive composition can contain 9 parts by mass or less, preferably 8 parts by mass or less, of the second rubber with respect to 100 parts by mass of the homopolymer rubber. In this case, it becomes easy to ensure the adhesive strength of the seal portion in a high temperature environment.

In the terminal block, the adhesive composition contains a second rubber as a rubber component. If the adhesive composition is within a range not impairing the above-described effects, for example, one or two other rubbers such as a copolymer rubber having two or more epichlorohydrin units and an alkylene oxide unit are used. It can also contain more than seeds. Specific examples of the copolymer rubber having two or more epichlorohydrin units and alkylene oxide units include epichlorohydrin-ethylene oxide copolymer rubber, epichlorohydrin-ethylene oxide-allyl glycidyl. Examples thereof include ether copolymer rubber and epichlorohydrin-propylene oxide copolymer rubber. These can be used alone or in combination of two or more.

In addition, for example, the adhesive composition may be, for example, a vulcanizing agent (including a vulcanization accelerator), a plasticizer, an anti-aging agent, or a kneading promotion, as long as the above-described effects are not impaired. One or more additives such as an agent can be contained. The adhesive composition is preferably prepared in a liquid state using a solvent such as toluene, xylene, methyl ethyl ketone or the like from the viewpoint of easy application to the bus bar before the insert molding.

The terminal block can be manufactured as follows, for example. In addition, the manufacturing method of the said terminal block is not limited by the following description.

The adhesive composition is applied to a predetermined portion where a seal portion in the bus bar is to be formed. If necessary, the adhesive composition can be dried after application. Next, the adhesive composition applied to the bus bar is heated to crosslink the adhesive composition. Next, the bus bar and the resin molded portion are integrated by insert molding. Thereby, a sealing part is formed so that the clearance gap between the embedding part of a bus-bar and the resin molding part may be plugged up. The terminal block is obtained as described above. Note that the adhesive composition can also be crosslinked using heat during insert molding.

The above-mentioned terminal block can ensure sealing performance even when exposed to an environment subject to heat cycle. Therefore, it can be suitably used as a terminal block for connecting an automobile wire harness. In this case, specifically, the terminal block can be used by being attached to, for example, a motor case in an electric vehicle, a hybrid vehicle, a fuel cell vehicle, or the like.

In addition, each structure mentioned above can be arbitrarily combined as needed, in order to obtain each effect mentioned above.

Hereinafter, the terminal block of the embodiment will be described with reference to the drawings.

(Example 1)
The terminal block of Example 1 will be described with reference to FIGS. As shown in FIGS. 1 to 3, the terminal block 1 of the present example includes a housing 2 having a resin molded portion 20, a bus bar 3, and a seal portion 4. The bus bar 3 is integrally provided with an embedded portion 30 embedded in the resin molded portion 20 and a connection portion 31 protruding outward from the resin molded portion 20. The seal part 4 seals the gap 5 existing between the embedded part 30 and the resin molding part 20. The details will be described below.

In this example, the resin molded portion 20 is formed of a thermoplastic resin. The thermoplastic resin is an aromatic nylon resin reinforced with glass fibers. Specifically, the resin molding portion 20 includes a plate-like base portion 200, a plurality of first protrusion portions 201 protruding outward from the first connection side surface of the base portion 200, and a second connection side of the base portion 200. A plurality of second protrusions 202 protruding outward from positions corresponding to the first protrusions 201 on the surface, and a plurality of bus bar holding holes penetrating the base 200, the first protrusions 201, and the second protrusions 202. 203.

In this example, the bus bar 3 has a plate shape. The bus bar 3 is specifically formed from a tin-plated copper plate. The bus bar 3 is fixed to the resin molding portion 20 by insert molding. Specifically, the bus bar 3 is fixed to the resin molding part 20 in a state of passing through the bus bar holding hole 203 in the resin molding part 20. A portion of the bus bar 3 that is disposed in the bus bar holding hole 203 is the embedded portion 30. On the other hand, a portion of the bus bar 3 that is exposed to the outside through the bus bar holding hole 203 is a connection portion 31. Therefore, the bus bar 3 has connection portions 31 at both ends of the embedded portion 30. The connection part 31 has a fastening hole 311 and a fastening nut 312 for fastening a wire harness or the like. In this example, an example is shown in which six bus bars 3 are arranged in a state of being separated from each other.

In this example, specifically, the seal portion 4 is disposed in a part of the gap 5 formed between the surface of the embedded portion 30 and the inner wall surface of the bus bar holding hole 203 of the resin molded portion 20. More specifically, the seal portion 4 is disposed at a position corresponding to the base portion 200 in the embedded portion 30. Further, the seal portion 4 is provided so as to surround the outer periphery at a part of the embedded portion 30.

Here, the seal portion 4 is composed of a cross-linked body of an adhesive composition including a homopolymer rubber of epichlorohydrin and a second rubber made of nitrile rubber and / or acrylic rubber. In the adhesive composition, 1 to 10 parts by mass of the second rubber is blended with 100 parts by mass of the homopolymer rubber.

Next, the effect of the terminal block of this example will be described.

The terminal block 1 of this example has a seal portion 4 made of a crosslinked body of the adhesive composition. Therefore, when the terminal block 1 of this example is exposed to a low temperature environment, the elongation of the seal portion 4 is good, and the flexibility of the seal portion 4 is not easily lowered. This is because the use of the second rubber improves the flexibility of the seal portion 4 at a low temperature. Moreover, when the terminal block 1 of this example is exposed to a high temperature environment, the adhesive strength of the seal portion 4 is unlikely to decrease. Therefore, the terminal block 1 of this example can ensure the sealing performance even when it is exposed to an environment that undergoes a heat cycle.

<Experimental example>
Hereinafter, it demonstrates more concretely using an experiment example.

(Preparation of adhesive composition)
The following were prepared as materials for the adhesive composition.
・ Epichlorohydrin homopolymer rubber (Daiso, “Epichromer H”)
Nitrile rubber (Nipol DN401L, manufactured by Nippon Zeon)
・ Acrylic rubber (Nipol AR74X, manufactured by Nippon Zeon)
・ Stearic acid (manufactured by Kao Corporation, “Lunac S-70V”)
・ Magnesium oxide (Kamishima Chemical Industries, "CX150")
・ Vulcanizing agent (manufactured by Kawaguchi Chemical Industry Co., Ltd., “Accel 22-S”)
・ Toluene (Sankyo Chemical Industry)

Each adhesive composition was obtained by mixing each material so that it might become the predetermined | prescribed mixture ratio shown in Table 1 mentioned later.

(Adhesive elongation)
After forming the adhesive composition into a sheet using a polytetrafluoroethylene-processed mold, the rubber component in the adhesive composition was crosslinked by heating at 150 ° C. for 30 minutes. Subsequently, the obtained sheet-like adhesive (length 150 mm × width × 150 mm × thickness 1 mm) was subjected to a heat cycle treatment. The heat cycle treatment was carried out by repeating a heat cycle of 500 cycles of holding at −40 ° C. for 1 hour and then holding at 150 ° C. for 1 hour. Next, in accordance with JIS K 7161, a No. 3 dumbbell-shaped test piece was collected from the adhesive after the heat cycle treatment, and subjected to a tensile test at −40 ° C. under a tensile speed of 20 mm / min. The elongation of the agent was measured.

(Tensile shear bond strength)
After the adhesive composition was applied to the end surface of the tin-plated copper plate, it was naturally dried. Next, the adhesive composition applied to the bus bar was heated at 150 ° C. for 30 minutes to crosslink the adhesive composition. Subsequently, the resin plate was formed by insert molding so that the edge part might overlap with the adhesive formation part. As a resin for forming the resin plate, an aromatic nylon resin reinforced with glass fiber was used. The insert molding conditions were a mold temperature of 150 ° C. and a cylinder temperature of 310 ° C. This produced the test piece (The thickness of an adhesive bond layer: 0.1 mm) which has a shape prescribed | regulated to JISK6850. Subsequently, the heat cycle process mentioned above was performed with respect to the obtained test piece. Next, in accordance with JIS K 6850, using the test piece after the heat cycle treatment, the tensile shear bond strength of the adhesive layer is determined by performing a tensile test at 150 ° C. under a tensile speed of 100 mm / min. It was measured.

(Leak test)
In accordance with Example 1, a terminal block having a seal portion composed of a crosslinked product of the adhesive composition shown in Table 1 was prepared, and a leak test for evaluating the seal performance of the seal portion was performed. Specifically, the heat cycle treatment was performed on the manufactured terminal block in advance. Next, with respect to the terminal block after the heat cycle treatment, 100 kPa of compressed air was introduced from the opening end of the bus bar holding hole on the first connection side. And the presence or absence of the leakage of the compressed air from the opening end of the bus-bar holding hole in the 2nd connection side was confirmed.

Table 1 summarizes the detailed composition of the adhesive composition and various evaluation results.

According to Table 1, the following can be understood. That is, in Sample 1C, the adhesive composition does not include the second rubber made of nitrile rubber and / or acrylic rubber. Therefore, Sample 1C has poor adhesive elongation in a low temperature environment of −40 ° C. Therefore, when the sample 1C is exposed to a low temperature environment, the flexibility of the seal portion is reduced, and the sealing performance cannot be ensured.

In Sample 2C and Sample 4C, the blending ratio of the second rubber in the adhesive composition is less than the specified amount. Therefore, Sample 2C and Sample 4C have poor elongation of the adhesive in a low temperature environment of −40 ° C. Therefore, when the sample 2C and the sample 4C are exposed to a low temperature environment, the flexibility of the seal portion is lowered and the sealing performance cannot be ensured.

In Sample 3C and Sample 5C, the blending ratio of the second rubber in the adhesive composition exceeds the specified amount. Therefore, Sample 3C and Sample 5C have a relatively small proportion of the homopolymer rubber, a sufficient crosslinking cannot be obtained, and the shear bond strength in a high temperature environment of 150 ° C. is low. In addition, it is considered that the compatibility of the homopolymer rubber and the second rubber is deteriorated because the blending ratio of the second rubber exceeds the specified amount as a cause of the low shear adhesive strength. Therefore, when the sample 3C and the sample 5C are exposed to a high temperature environment, the adhesive strength of the seal portion is lowered, and the sealing performance cannot be ensured.

In Sample 4C and Sample 7C, the adhesive composition does not contain homopolymer rubber of epichlorohydrin. Therefore, Sample 4C and Sample 7C cannot obtain sufficient cross-linking and have low shear bond strength in a high temperature environment of 150 ° C. Therefore, when the sample 4C and the sample 7C are exposed to a high temperature environment, the adhesive strength of the seal portion decreases, and the sealing performance cannot be ensured.

On the other hand, Samples 1 to 4 use an adhesive composition satisfying the component composition and blending ratio defined in the present invention. Therefore, Samples 1 to 4 have good adhesive elongation in a low temperature environment of −40 ° C. Therefore, even when the samples 1 to 4 are exposed to a low temperature environment, the flexibility of the seal portion is hardly lowered, and the sealing performance can be ensured. In addition, since Samples 1 to 4 can be sufficiently cross-linked, it is possible to ensure the shear bond strength in a high temperature environment of 150 ° C. Therefore, even when the samples 1 to 4 are exposed to a high temperature environment, the adhesive strength of the seal portion is hardly lowered, and the sealing performance can be ensured.

As mentioned above, although the Example of this invention was described in detail, this invention is not limited to the said Example, A various change is possible within the range which does not impair the meaning of this invention.

DESCRIPTION OF SYMBOLS 1 Terminal block 2 Housing 20 Resin molding part 3 Bus bar 30 Buried part 31 Connection part 4 Seal part 5 Crevice

Claims

A housing having a resin molded portion, a bus bar integrally embedded with an embedded portion embedded in the resin molded portion and a connecting portion protruding outward from the resin molded portion, and between the embedded portion and the resin molded portion A terminal block having a sealing portion for sealing a gap existing in
The seal part is composed of a crosslinked product of an adhesive composition containing a homopolymer rubber of epichlorohydrin and a second rubber made of nitrile rubber and / or acrylic rubber,
The terminal block, wherein the adhesive composition contains 1 to 10 parts by mass of the second rubber with respect to 100 parts by mass of the homopolymer rubber.
The terminal block according to claim 1, wherein the terminal block is a terminal block for connecting an automobile wire harness.