WO2016146148A1 - A method of preparing a cutting path for machine cutting - Google Patents

A method of preparing a cutting path for machine cutting Download PDF

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Publication number
WO2016146148A1
WO2016146148A1 PCT/EP2015/055302 EP2015055302W WO2016146148A1 WO 2016146148 A1 WO2016146148 A1 WO 2016146148A1 EP 2015055302 W EP2015055302 W EP 2015055302W WO 2016146148 A1 WO2016146148 A1 WO 2016146148A1
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WO
WIPO (PCT)
Prior art keywords
segment
cutting
shape
cut
parts
Prior art date
Application number
PCT/EP2015/055302
Other languages
French (fr)
Inventor
Magnus Norberg Ohlsson
Original Assignee
Tomologic Ab
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tomologic Ab filed Critical Tomologic Ab
Priority to PCT/EP2015/055302 priority Critical patent/WO2016146148A1/en
Priority to ES16153196T priority patent/ES2893653T3/en
Priority to EP16153196.7A priority patent/EP3067767B1/en
Priority to PCT/EP2016/055402 priority patent/WO2016146563A1/en
Priority to JP2017566208A priority patent/JP6773694B2/en
Priority to CN201680015253.3A priority patent/CN107407928B/en
Priority to US15/556,726 priority patent/US10459421B2/en
Publication of WO2016146148A1 publication Critical patent/WO2016146148A1/en

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Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/4093Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by part programming, e.g. entry of geometrical information as taken from a technical drawing, combining this with machining and material information to obtain control information, named part programme, for the NC machine
    • G05B19/40937Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by part programming, e.g. entry of geometrical information as taken from a technical drawing, combining this with machining and material information to obtain control information, named part programme, for the NC machine concerning programming of machining or material parameters, pocket machining
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/35Nc in input of data, input till input file format
    • G05B2219/35066Modify design, modify shape, stretch, scale, add, delete
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/35Nc in input of data, input till input file format
    • G05B2219/35162Determine workpiece placement, nesting in blank, optimize, minimize loss material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Definitions

  • the invention relates to a method of preparing a cutting path for machine cutting of a plurality of parts from a sheet material using beam cutting technology and a corresponding system.
  • Beam cutting is defined as having some kind of beam as the cutting means, such as laser cutting, plasma cutting, ion beam cutting, flame or torch cutting, water cutting, pellet cutting or air cutting. This is not to be confused with mechanical cutting where the cutting means is a mechanical member such as a cutting blade or a rotating cutting head.
  • WO 201 1/042058 A1 a method for machine cutting of several parts out of a piece of material using a beam cutting technology.
  • the invention disclosed therein provides a set of controlling rules and variables for forming of a cluster of parts with free form shapes, the parts being positioned so close to each other so that one cut from the cutting beam is found between adjacent parts whenever the shape of said parts allows it. This method reduces the need of safety distances between individual parts and thus reduces the waste material between the parts substantially.
  • an object of the invention to further improve the cutting of clusters of free form shapes and reducing scrap in the cutting process.
  • the invention relates to a method of preparing a cutting path for machine cutting of a plurality of parts from a sheet material using beam cutting technology.
  • Each one of the plurality of parts is formed by one of a plurality of two dimensional free form shapes, comprising at least a first shape.
  • the method comprises a step of identifying at least one segment of the first shape, which segment prevents or makes it difficult for a part of the first shape to be positioned and cut so close to another shape in the plurality of shapes so that only one cut of the cutting beam is found between the parts. Preventing or making it difficult should be interpreted as making it difficult to cut the parts without damaging or deforming the part or not keeping sought tolerances of the part.
  • the method further comprises a step of modifying the segment to provide a modified first shape.
  • the modified first shape comprises a modified segment, which is modified with respect to the identified segment such that the modified segment allows a part of the first shape to be positioned and cut so close to another shape in the plurality of shapes so that only one cut of the cutting beam is found between the parts whenever the shape of the parts allows it.
  • the segment may be modified into a segment that allows the parts to be separated with only one cut of the cutting beam.
  • Advantages of the invention is that it may reduce the amount of waste material during cutting, save valuable processing time during cutting, and save valuable time during construction of parts and programming of cutting machines.
  • the at least one segment of the first shape may comprise a radial segment having an extension which is smaller than an influential zone of the cutting beam.
  • a radial segment may result in cutting paths in the form of pockets when the shape is positioned as close as possible to another part (i.e. at a distance corresponding to the width of one cut of the cutting beam wherever this is made possible by the shape of adjacent parts). If the radial segment has an extension smaller than the influential zone of the beam this may result in the pockets being so narrow that they are difficult to cut without damaging the parts being cut.
  • the segment may be modified by replacing the radius (i.e. radial segment) with an angle or a chamfer.
  • the problem with pockets may be avoided or reduced.
  • the segment may be modified by increasing the radius.
  • the extension of any such pockets may be increased to a size which is possible to cut without damaging, or with no or acceptable influence on the parts being cut.
  • the at least one segment of the first shape may comprise a chamfer segment having an extension which is smaller than an influential zone of the cutting beam.
  • a chamfer segment may result in cutting paths in the form of pockets when the shape is positioned as close as possible to another part (i.e. at a distance corresponding to the width of one cut of the cutting beam wherever this is made possible by the shape of adjacent parts). If the chamfer segment has an extension smaller than the influential zone of the beam this may result in the pockets being so narrow that they are difficult to cut without damaging the parts being cut.
  • the segment may be modified by replacing the chamfer with an angle or a radius.
  • the problem with pockets may be avoided or reduced.
  • the segment may be modified by increasing the extension of the chamfer.
  • the extension of any such pockets may be increased to a size which is possible to cut without, or with acceptable influence on the parts being cut.
  • the at least one segment may comprise a cut-out having an extension which is smaller than an influential zone of the cutting beam. Such a cut-out may result in pockets being so narrow that they are difficult to cut without any detrimental damage to the parts being cut.
  • the segment may be modified by removing the cut-out. Thereby the problem with cutting the pockets may be removed.
  • the segment may be modified by increasing the extension of the cut-out. Thus the extension of any such pockets may be increased to a size which is possible to cut without, or with acceptable influence on the parts being cut.
  • the at least one segment may comprise a protrusion from the shape. Such protrusions may render it difficult to position and cut the shape at a distance corresponding to the width of one cut of the cutting beam. If the protrusion or protrusions have an extension out from the shape being smaller than the influential zone of the beam, they may result in pockets being so narrow that they are difficult to cut without any detrimental damage to the parts being cut.
  • the segment may be modified by removing the protrusion. Thereby the shape may be positioned and cut closer to an adjacent part, and any pocket caused by the protrusion may be removed.
  • the at least one segment may comprise a non-straight line.
  • a non-straight line may render it difficult to position and cut the shape at a distance corresponding to the width of one cut of the cutting beam. If the non-straight line extends in a direction out from the shape, and this extension is smaller than the influential zone of the beam, it may result in pockets being so narrow that they are difficult to cut without any detrimental damage to the parts being cut.
  • the segment may be modified by replacing the non-straight line with a straight line. Thereby the shape may be positioned and cut closer to an adjacent part, and any pocket caused by the non-straight line may be removed.
  • the at least one segment may comprise a segment which is shortened to reduce an extension of the first shape in at least one direction.
  • the first part may be modified to fit onto a material of a predetermined sheet size to reduce the waste produced during cutting.
  • the at least one segment may comprise a segment which is extended to increase an extension of the first shape in at least one direction. Thereby the material of a predetermined sheet size may be used more efficiently to reduce the waste produced during cutting.
  • the extension of the influential zone is a factor depending on the material being cut, the thickness of the material being cut, the type of beam cutting technology and processing variables of the cutting beam, such as cutting speed.
  • the extension of the influential zone may be determined by the skilled person, by consulting common general knowledge or by routine experiments.
  • the extension of the influential zone may be larger than the width of one cut with the cutting beam, and/or may be smaller than three times the width of one cut with the cutting beam.
  • the extension of the influential zone may be within the range of 1 to 3 times the width of one cut of the cutting beam.
  • the extension of the influential zone may be larger than a thickness of the sheet material, and may be less than ten times the thickness of the sheet material.
  • the extension of the influential zone may be within the range of 1 to 10 times a thickness of the sheet material.
  • the extension of the influential zone may be set in the range between the precision of the cutting machine (e.g. 0.001 mm) to ten times the material thickness of the sheet material.
  • the method may comprise identifying and modifying a plurality of segments of the at least one first shape. Thus a plurality of different or similar segments on the at least one first shape may be identified and modified, sequentially or simultaneously.
  • the method may comprise repeating the identification of at least one segment for several of the plurality of shapes, and modifying at least one segment for several of the plurality of shapes. Thus segments on several shapes forming a cluster may be identified and modified to reduce waste in the cluster during cutting.
  • the method may comprise positioning a plurality of two dimensional free form shapes in a cluster comprising at least the modified first shape, so close to each other so that only the thickness of one cut of the cutting beam is found between adjacent parts whenever the shape of the parts allows it, and preparing a cutting path for cutting the plurality of parts in the cluster.
  • the method may further comprise cutting the cluster of shapes by a beam cutting technology.
  • the method may be implemented in a computer for automatic identification of the shapes.
  • the method may be implemented as a tool for computer aided design (CAD) or computer aided manufacturing (CAM).
  • the method may be implemented as a tool in a computer numerical control (CNC) system.
  • CAD computer aided design
  • CAM computer aided manufacturing
  • CNC computer numerical control
  • the invention further relates to a system for preparing a cutting path for machine cutting of a plurality of parts from a sheet material using beam cutting technology, wherein each one of the plurality of parts is formed by one of a plurality of two dimensional free form shapes, comprising at least a first shape, the system comprises;
  • - processing means configured for identifying at least one segment of the first shape, which segment render it difficult to position the first shape so close to another shape of the plurality of shapes so that only one cut of the cutting beam is found between the parts formed by the shapes,
  • the processing means further being configured for modifying the segment to be able to position and cut the first shape so close to another shape in the plurality of shapes so that only one cut of the cutting beam is found between the parts formed by the shapes whenever the shapes allows it, and providing a cutting path for cutting a cluster of parts formed by free form shapes, comprising at least the first shape with the at least one segment being modified.
  • the processing means of the system for preparing a cutting path may further be configured for performing the method as disclosed herein.
  • the invention further relates to a system for machine cutting several parts out of a piece of material, comprising a beam cutting device, a control unit, and a system for preparing a cutting path as disclosed herein, wherein the control unit is configured for controlling the beam cutting device according to the cutting path thus prepared.
  • the system may be used to improve the cutting of parts by identifying and modifying segments which would make it difficult to cut the parts in the form of clusters. Thereby the amount of waste may and the cutting time may be reduced.
  • the invention further relates to a computer program product comprising computer program code, which when executed enables a processor in a computer to perform the method disclosed herein.
  • the invention further relates to a non-transient computer-readable medium or media comprising data representing coded instruction sets configured for execution by a processor in a computer, the instructions comprising the method as disclosed herein.
  • Fig. 1 shows a schematic illustration of a method of preparing a cutting path for machine cutting of a plurality pf parts and cutting the plurality of parts by beam cutting.
  • Fig. 2 shows an example of a shape where several segments are identified which, each one, would prevent the shape to be positioned and cut with the distance of only one cut of the cutting beam found between the parts.
  • Fig. 3 shows an example of a resulting positioning of a plurality of shapes as shown in Fig. 1 .
  • Fig. 4 shows an example of a shape as shown in Fig. 1 , where the identified segments are modified into segments which allow the shape to be positioned and cut with the distance of only one cut of the cutting beam found between the parts.
  • Fig. 5 shows an example of a resulting positioning of a plurality of shapes as shown in Fig. 2.
  • Fig. 6 shows a hierarchical set of geometries wherein a radial segment is identified and modified into a chamfer segment or an angle segment.
  • Fig. 7 shows a set of geometries where a cut-out is identified and modified by removing the cut-out.
  • Fig. 8 shows a set of geometries where a non-straight line is identified and modified by into a straight line.
  • Fig. 1 a method of preparing a cutting path for machine cutting of a plurality of parts and cutting the plurality of parts out of a sheet material using beam cutting technology is shown schematically.
  • Each one of the plurality of parts has a two dimensional free form shape, meaning that the shape may have any shape and in particular not limited to simple shapes such as rectangular, triangular shapes etc.
  • the shapes of the plurality of parts may be different or may be the same. In any case the shapes of the plurality of parts comprises at least a first shape.
  • the method comprises in general the steps of providing 101 one or more two dimensional free form shapes comprising at least a first shape, identifying 102 at least one segment of the at least one first shape which makes clustering of parts formed by the shapes difficult, modifying 103 the identified segment to overcome the problem. Possibly the steps of identifying and modifying segments of one or more of the plurality of shapes are repeated until no more such segments may be identified. Thereafter a cluster of shapes are formed 104 so that only one cut of the cutting beam is found between the parts whenever the shapes of the parts allows it followed by cutting 105 the parts out of a sheet material using beam cutting technology.
  • the step 102 of identifying at least one segment of the at least one first shape identifies a segment which prevents a part of the at least one first shape to be positioned and cut so close to another shape in the plurality of shapes so that only one cut of the cutting beam is found between the parts. This may be the case if the segment is such that it will produce a pocket between the first part and another part in the plurality of parts, which pocket has an extension which is smaller than an influential zone of the cutting beam.
  • the extension of the influential zone is depending on the material being cut, the thickness of the material being cut, the type of beam cutting technology and/or processing variables of the cutting beam, such as cutting speed, etc.
  • the extension of the influential zone may be determined by the skilled person, by consulting common general knowledge or by routine experiments.
  • the influential zone may be depending on the lag of the cutting beam when moving and cutting through a sheet of material. This lagging may result in deformations on the parts which makes the final quality or tolerances of the part
  • the influential zone may correspond to the heat affected zone.
  • the heat affected zone is the area of material, (such as a metal or a thermoplastic), which is not melted and has had its microstructure and properties altered by the cutting operations.
  • thermal energy absorbed by the material will accumulate and the temperature of the material in the region of the pocket will increase. This may lead to material melting or deforming by heating in the region surrounding the pocket, to a degree where the part is damaged and needs to disposed as scrap.
  • piercings e.g. for cutting pockets
  • in the material may provide an influence of a region around the piercing, in the form of a crater and/or local changes in material properties. Thus there will be an influential zone around such piercings which may affect the cutting.
  • the method determines a modified segment which solves the problem of making it difficult to position and cut the part of the at least one first shape so close to another shape in the plurality of shapes so that only one cut of the cutting beam is found between the parts.
  • the modified segment may be proposed to an operator, e.g. a constructor, before modifying the at least one first part to form the modified first part.
  • the segment of the at least one first shape is modified to provide a modified first shape, comprising the modified segment.
  • this modified segment is configured such that it allows a part of the modified first shape to be positioned so close to another shape in the plurality of shapes so that only one cut of the cutting beam is found between the parts whenever the shape of the parts allows it.
  • the method comprises iterative identifying and modifying a plurality of segments of the first shape, i.e. repeating the identification and modification for several segments on each part.
  • the method may typically also comprise repeating the identification of at least one segment for several of the plurality of shapes. If one or more such segments are identified for one or more of the plurality of shapes the method comprises modifying at least one segment such shape or shapes.
  • a plurality of two dimensional free form shapes comprising at least the modified first shape, is positioned in a cluster so close each other so that only the thickness of one cut of the cutting beam is found between adjacent parts whenever the shape of the parts allows it, and a cutting path for cutting the plurality of parts in the cluster is prepared.
  • the cluster of shapes is then cut by a beam cutting technology, following the cutting path prepared in the previous step. Thereby a plurality of parts is cut from the sheet material in a way which reduces waste and often cutting time when compared with the initial set of parts comprising at least one segment which would prevent the parts to be positioned at a distance from each other corresponding to the width of one cut with the cutting beam.
  • FIG. 2 To illustrate the method disclosed herein an example of a shape 201 for a part is shown in Fig. 2.
  • This part has a free form shape with several angles, radii and cut-outs.
  • the triangular teeth on the upper portion in the figure are provided with rounded edges by small radial segments 202 in the indicated region (dotted, see enlarged portion).
  • a cut-out 203 On the lower portion of the shape in the figure a cut-out 203 is provided, which has a lateral (i.e. sideways) extension that is small.
  • the small radial segment would result in a small pocket which would be difficult to cut with a beam cutting technology without deforming or damaging the part or providing a part where the manufacturing tolerances are not met.
  • the method proposes to modify the radial segments 202 into angle segments.
  • the method further proposes to modify the cut-out 203 by extending it in the direction which is smaller than an influential zone of the beam.
  • the shape is modified into the shape 401 shown in Fig. 4.
  • the shape has angle segments 402 in the triangular teeth on the upper portion, and a cut-out 403 in the lower portion which has an extension larger than the influential zone of the beam.
  • FIG. 6 the example of hierarchical modifications of a radial segment 601 (a) is shown.
  • the radial segment is modified into an angle 602 (b), in this case a right angle. If this is unacceptable, e.g. from a cutting point of view or from a functional (constructional) point of view, it is proposed to replace the radial segment with a chamfer segment 603 (c). If this is still unacceptable, e.g. from a cutting point of view or from a functional (constructional) point of view, it is proposed to increase the radius of the radial segment to a size that is significantly larger than an influential zone of the beam.
  • FIG. 7 another example of a segment in the form of a cut-out 701 is identified and it is proposed to modify the segment by removing the cut-out, e.g. replacing the cut-out 701 with a straight line 702. If this is still unacceptable, e.g. from a cutting point of view or from a functional (constructional) point of view, it is proposed to increase the extension of the cut-out to a size that is significantly larger than an influential zone of the beam.
  • Fig. 7 another example of a segment in the form of a cut-out 701 is identified and it is proposed to modify the segment by removing the cut-out, e.g. replacing the cut-out 701 with a straight line 702. If this is still unacceptable, e.g. from a cutting point of view or from a functional (constructional) point of view, it is proposed to increase the extension of the cut-out to a size that is significantly larger than an influential zone of the beam.
  • Fig. 7 another example of a segment in the form of a cut
  • a system for preparing a cutting path for machine cutting of a plurality of parts from a sheet material using beam cutting technology comprises a processor in a computer which is configured for performing the method disclosed herein.
  • the computer may be configured for performing the method disclosed herein by executing computer program code, which enables the processor to perform the method.
  • the computer program code may be comprised in a non-transient computer-readable medium.
  • the non-transient computer-readable medium comprises data representing coded instruction sets configured for execution by a processor in a computer, the instructions comprising the method as disclosed herein.
  • the system may comprise a beam cutting device and a control unit, wherein the control unit is configured for controlling the beam cutting device according to the cutting path thus prepared.

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Geometry (AREA)
  • Human Computer Interaction (AREA)
  • Manufacturing & Machinery (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Laser Beam Processing (AREA)

Abstract

The invention relates to methods and systems for preparing a cutting path for machine cutting of a plurality of parts from a sheet material using beam cutting technology. Each one of the plurality of parts is formed by one of a plurality of two dimensional free form shapes, comprising at least a first shape. The method comprises a step of identifying at least one segment of the first shape, which segment prevents a part of the first shape to be positioned and cut so close to another shape in the plurality of shapes so that only one cut of the cutting beam is found between the parts. The method further comprises a step of modifying the segment to provide a modified first shape. The modified first shape comprises a modified segment, which is configured such that the modified segment allows a part of the first shape to be positioned so close to another shape in the plurality of shapes so that only one cut of the cutting beam is found between the parts whenever the shape of the parts allows it.

Description

A METHOD OF PREPARING A CUTTING PATH FOR MACHINE CUTTING
TECHNICAL FIELD
[0001 ] The invention relates to a method of preparing a cutting path for machine cutting of a plurality of parts from a sheet material using beam cutting technology and a corresponding system.
BACKGROUND
[0002] There are various cutting technologies known to cut parts out of a piece of material and the present invention relates to what here is called beam cutting technology. Beam cutting is defined as having some kind of beam as the cutting means, such as laser cutting, plasma cutting, ion beam cutting, flame or torch cutting, water cutting, pellet cutting or air cutting. This is not to be confused with mechanical cutting where the cutting means is a mechanical member such as a cutting blade or a rotating cutting head.
[0003] It is traditionally known to use a work plan optimization tool based on nesting part placement methods to place out the parts that are to be cut out of a piece of material. As commonly used today, a set of parts cut by a beam cutting technology is cut by making a complete contour around each individual part. Each part needs to be designed by the constructor such that it may be cut as a separate part and positioned with a safety distance to adjacent parts during cutting. With such traditional cutting methods it is not possible to place the parts close to each other without any safety distance, since this would result in the cutting beam cutting the same cut twice, whereby the parts would risk being deformed, damaged or the tolerances not met. The size of the safety distances varies depending on used material and used cutting technology, but a normal safety distance between parts is 5 - 20 mm.
[0004] Thus, with any kind of beam cutting technology there is a huge problem with waste, and a normal production reliable cutting plan results in 20-50 percent waste. It is thus desirable to minimize the distance between adjacent parts in order to reduce the waste material.
[0005] In WO 201 1/042058 A1 a method is disclosed for machine cutting of several parts out of a piece of material using a beam cutting technology. The invention disclosed therein provides a set of controlling rules and variables for forming of a cluster of parts with free form shapes, the parts being positioned so close to each other so that one cut from the cutting beam is found between adjacent parts whenever the shape of said parts allows it. This method reduces the need of safety distances between individual parts and thus reduces the waste material between the parts substantially.
SUMMARY OF THE INVENTION
[0006] It is an object of the present invention to improve the possibility of making use a beam cutting technology where only the thickness of one cut from the cutting beam is found between adjacent parts whenever the shape of said parts allows it. Thus is an object of the invention to further improve the cutting of clusters of free form shapes and reducing scrap in the cutting process.
[0007] Thus the invention relates to a method of preparing a cutting path for machine cutting of a plurality of parts from a sheet material using beam cutting technology. Each one of the plurality of parts is formed by one of a plurality of two dimensional free form shapes, comprising at least a first shape. The method comprises a step of identifying at least one segment of the first shape, which segment prevents or makes it difficult for a part of the first shape to be positioned and cut so close to another shape in the plurality of shapes so that only one cut of the cutting beam is found between the parts. Preventing or making it difficult should be interpreted as making it difficult to cut the parts without damaging or deforming the part or not keeping sought tolerances of the part. The method further comprises a step of modifying the segment to provide a modified first shape. The modified first shape comprises a modified segment, which is modified with respect to the identified segment such that the modified segment allows a part of the first shape to be positioned and cut so close to another shape in the plurality of shapes so that only one cut of the cutting beam is found between the parts whenever the shape of the parts allows it.
[0008] By identifying such at least one segment which would prevent the cutting of two adjacent parts with a separating distance corresponding to the width of one cut of the cutting beam, the segment may be modified into a segment that allows the parts to be separated with only one cut of the cutting beam. The problems of positioning shapes with the distance of the width of one cut with the cutting beam will arise first when actually cutting the parts and not during the step of positioning the shapes for preparing the cutting path.
[0009] Advantages of the invention is that it may reduce the amount of waste material during cutting, save valuable processing time during cutting, and save valuable time during construction of parts and programming of cutting machines.
[0010] The at least one segment of the first shape may comprise a radial segment having an extension which is smaller than an influential zone of the cutting beam. A radial segment may result in cutting paths in the form of pockets when the shape is positioned as close as possible to another part (i.e. at a distance corresponding to the width of one cut of the cutting beam wherever this is made possible by the shape of adjacent parts). If the radial segment has an extension smaller than the influential zone of the beam this may result in the pockets being so narrow that they are difficult to cut without damaging the parts being cut.
[001 1 ] The segment may be modified by replacing the radius (i.e. radial segment) with an angle or a chamfer. Thus the problem with pockets may be avoided or reduced.
[0012] The segment may be modified by increasing the radius. Thus the extension of any such pockets may be increased to a size which is possible to cut without damaging, or with no or acceptable influence on the parts being cut.
[0013] The at least one segment of the first shape may comprise a chamfer segment having an extension which is smaller than an influential zone of the cutting beam. A chamfer segment may result in cutting paths in the form of pockets when the shape is positioned as close as possible to another part (i.e. at a distance corresponding to the width of one cut of the cutting beam wherever this is made possible by the shape of adjacent parts). If the chamfer segment has an extension smaller than the influential zone of the beam this may result in the pockets being so narrow that they are difficult to cut without damaging the parts being cut.
[0014] The segment may be modified by replacing the chamfer with an angle or a radius. Thus the problem with pockets may be avoided or reduced.
[0015] The segment may be modified by increasing the extension of the chamfer. Thus the extension of any such pockets may be increased to a size which is possible to cut without, or with acceptable influence on the parts being cut.
[0016] The at least one segment may comprise a cut-out having an extension which is smaller than an influential zone of the cutting beam. Such a cut-out may result in pockets being so narrow that they are difficult to cut without any detrimental damage to the parts being cut.
[0017] The segment may be modified by removing the cut-out. Thereby the problem with cutting the pockets may be removed. [0018] The segment may be modified by increasing the extension of the cut-out. Thus the extension of any such pockets may be increased to a size which is possible to cut without, or with acceptable influence on the parts being cut. [0019] The at least one segment may comprise a protrusion from the shape. Such protrusions may render it difficult to position and cut the shape at a distance corresponding to the width of one cut of the cutting beam. If the protrusion or protrusions have an extension out from the shape being smaller than the influential zone of the beam, they may result in pockets being so narrow that they are difficult to cut without any detrimental damage to the parts being cut.
[0020] The segment may be modified by removing the protrusion. Thereby the shape may be positioned and cut closer to an adjacent part, and any pocket caused by the protrusion may be removed.
[0021 ] The at least one segment may comprise a non-straight line. Such a non-straight line may render it difficult to position and cut the shape at a distance corresponding to the width of one cut of the cutting beam. If the non-straight line extends in a direction out from the shape, and this extension is smaller than the influential zone of the beam, it may result in pockets being so narrow that they are difficult to cut without any detrimental damage to the parts being cut.
[0022] The segment may be modified by replacing the non-straight line with a straight line. Thereby the shape may be positioned and cut closer to an adjacent part, and any pocket caused by the non-straight line may be removed.
[0023] The at least one segment may comprise a segment which is shortened to reduce an extension of the first shape in at least one direction. Thus the first part may be modified to fit onto a material of a predetermined sheet size to reduce the waste produced during cutting.
[0024] The at least one segment may comprise a segment which is extended to increase an extension of the first shape in at least one direction. Thereby the material of a predetermined sheet size may be used more efficiently to reduce the waste produced during cutting.
[0025] The extension of the influential zone is a factor depending on the material being cut, the thickness of the material being cut, the type of beam cutting technology and processing variables of the cutting beam, such as cutting speed. The extension of the influential zone may be determined by the skilled person, by consulting common general knowledge or by routine experiments. The extension of the influential zone may be larger than the width of one cut with the cutting beam, and/or may be smaller than three times the width of one cut with the cutting beam. Thus the extension of the influential zone may be within the range of 1 to 3 times the width of one cut of the cutting beam. The extension of the influential zone may be larger than a thickness of the sheet material, and may be less than ten times the thickness of the sheet material. Thus the extension of the influential zone may be within the range of 1 to 10 times a thickness of the sheet material. As one example the extension of the influential zone may be set in the range between the precision of the cutting machine (e.g. 0.001 mm) to ten times the material thickness of the sheet material.
[0026] The method may comprise identifying and modifying a plurality of segments of the at least one first shape. Thus a plurality of different or similar segments on the at least one first shape may be identified and modified, sequentially or simultaneously. [0027] The method may comprise repeating the identification of at least one segment for several of the plurality of shapes, and modifying at least one segment for several of the plurality of shapes. Thus segments on several shapes forming a cluster may be identified and modified to reduce waste in the cluster during cutting.
[0028] The method may comprise positioning a plurality of two dimensional free form shapes in a cluster comprising at least the modified first shape, so close to each other so that only the thickness of one cut of the cutting beam is found between adjacent parts whenever the shape of the parts allows it, and preparing a cutting path for cutting the plurality of parts in the cluster.
[0029] The method may further comprise cutting the cluster of shapes by a beam cutting technology.
[0030] The method may be implemented in a computer for automatic identification of the shapes. For example the method may be implemented as a tool for computer aided design (CAD) or computer aided manufacturing (CAM). The method may be implemented as a tool in a computer numerical control (CNC) system. [0031 ] The invention further relates to a system for preparing a cutting path for machine cutting of a plurality of parts from a sheet material using beam cutting technology, wherein each one of the plurality of parts is formed by one of a plurality of two dimensional free form shapes, comprising at least a first shape, the system comprises;
- processing means configured for identifying at least one segment of the first shape, which segment render it difficult to position the first shape so close to another shape of the plurality of shapes so that only one cut of the cutting beam is found between the parts formed by the shapes,
- the processing means further being configured for modifying the segment to be able to position and cut the first shape so close to another shape in the plurality of shapes so that only one cut of the cutting beam is found between the parts formed by the shapes whenever the shapes allows it, and providing a cutting path for cutting a cluster of parts formed by free form shapes, comprising at least the first shape with the at least one segment being modified.
[0032] The processing means of the system for preparing a cutting path may further be configured for performing the method as disclosed herein.
[0033] The invention further relates to a system for machine cutting several parts out of a piece of material, comprising a beam cutting device, a control unit, and a system for preparing a cutting path as disclosed herein, wherein the control unit is configured for controlling the beam cutting device according to the cutting path thus prepared.
[0034] Thus the system may be used to improve the cutting of parts by identifying and modifying segments which would make it difficult to cut the parts in the form of clusters. Thereby the amount of waste may and the cutting time may be reduced. [0035] The invention further relates to a computer program product comprising computer program code, which when executed enables a processor in a computer to perform the method disclosed herein.
[0036] The invention further relates to a non-transient computer-readable medium or media comprising data representing coded instruction sets configured for execution by a processor in a computer, the instructions comprising the method as disclosed herein.
BRIEF DESCRIPTION OF DRAWINGS
[0037] Various embodiments and examples related to the invention will now be described with reference to the appended drawing, where;
Fig. 1 shows a schematic illustration of a method of preparing a cutting path for machine cutting of a plurality pf parts and cutting the plurality of parts by beam cutting.
Fig. 2 shows an example of a shape where several segments are identified which, each one, would prevent the shape to be positioned and cut with the distance of only one cut of the cutting beam found between the parts.
Fig. 3 shows an example of a resulting positioning of a plurality of shapes as shown in Fig. 1 . Fig. 4 shows an example of a shape as shown in Fig. 1 , where the identified segments are modified into segments which allow the shape to be positioned and cut with the distance of only one cut of the cutting beam found between the parts.
Fig. 5 shows an example of a resulting positioning of a plurality of shapes as shown in Fig. 2.
Fig. 6 shows a hierarchical set of geometries wherein a radial segment is identified and modified into a chamfer segment or an angle segment.
Fig. 7 shows a set of geometries where a cut-out is identified and modified by removing the cut-out. Fig. 8 shows a set of geometries where a non-straight line is identified and modified by into a straight line.
DETAILED DESCRIPTION OF EMBODIMENTS
[0038] In Fig. 1 a method of preparing a cutting path for machine cutting of a plurality of parts and cutting the plurality of parts out of a sheet material using beam cutting technology is shown schematically.
[0039] Each one of the plurality of parts has a two dimensional free form shape, meaning that the shape may have any shape and in particular not limited to simple shapes such as rectangular, triangular shapes etc. The shapes of the plurality of parts may be different or may be the same. In any case the shapes of the plurality of parts comprises at least a first shape.
[0040] The method comprises in general the steps of providing 101 one or more two dimensional free form shapes comprising at least a first shape, identifying 102 at least one segment of the at least one first shape which makes clustering of parts formed by the shapes difficult, modifying 103 the identified segment to overcome the problem. Possibly the steps of identifying and modifying segments of one or more of the plurality of shapes are repeated until no more such segments may be identified. Thereafter a cluster of shapes are formed 104 so that only one cut of the cutting beam is found between the parts whenever the shapes of the parts allows it followed by cutting 105 the parts out of a sheet material using beam cutting technology. [0041 ] The step 102 of identifying at least one segment of the at least one first shape identifies a segment which prevents a part of the at least one first shape to be positioned and cut so close to another shape in the plurality of shapes so that only one cut of the cutting beam is found between the parts. This may be the case if the segment is such that it will produce a pocket between the first part and another part in the plurality of parts, which pocket has an extension which is smaller than an influential zone of the cutting beam. [0042] The extension of the influential zone is depending on the material being cut, the thickness of the material being cut, the type of beam cutting technology and/or processing variables of the cutting beam, such as cutting speed, etc. The extension of the influential zone may be determined by the skilled person, by consulting common general knowledge or by routine experiments. The influential zone may be depending on the lag of the cutting beam when moving and cutting through a sheet of material. This lagging may result in deformations on the parts which makes the final quality or tolerances of the part
unacceptable. For thermal beam cutting technologies, e.g. laser cutting, plasma cutting etc., the influential zone may correspond to the heat affected zone. The heat affected zone is the area of material, (such as a metal or a thermoplastic), which is not melted and has had its microstructure and properties altered by the cutting operations. When cutting a pocket having an extension corresponding to the extension of the heat affected zone, thermal energy absorbed by the material will accumulate and the temperature of the material in the region of the pocket will increase. This may lead to material melting or deforming by heating in the region surrounding the pocket, to a degree where the part is damaged and needs to disposed as scrap. Also piercings (e.g. for cutting pockets) in the material may provide an influence of a region around the piercing, in the form of a crater and/or local changes in material properties. Thus there will be an influential zone around such piercings which may affect the cutting.
[0043] When such a segment is identified the method determines a modified segment which solves the problem of making it difficult to position and cut the part of the at least one first shape so close to another shape in the plurality of shapes so that only one cut of the cutting beam is found between the parts. The modified segment may be proposed to an operator, e.g. a constructor, before modifying the at least one first part to form the modified first part. [0044] Thereafter the segment of the at least one first shape is modified to provide a modified first shape, comprising the modified segment. As described above this modified segment is configured such that it allows a part of the modified first shape to be positioned so close to another shape in the plurality of shapes so that only one cut of the cutting beam is found between the parts whenever the shape of the parts allows it. [0045] Typically the method comprises iterative identifying and modifying a plurality of segments of the first shape, i.e. repeating the identification and modification for several segments on each part.
[0046] The method may typically also comprise repeating the identification of at least one segment for several of the plurality of shapes. If one or more such segments are identified for one or more of the plurality of shapes the method comprises modifying at least one segment such shape or shapes.
[0047] When at least one modified shape is provided, a plurality of two dimensional free form shapes, comprising at least the modified first shape, is positioned in a cluster so close each other so that only the thickness of one cut of the cutting beam is found between adjacent parts whenever the shape of the parts allows it, and a cutting path for cutting the plurality of parts in the cluster is prepared.
[0048] The cluster of shapes is then cut by a beam cutting technology, following the cutting path prepared in the previous step. Thereby a plurality of parts is cut from the sheet material in a way which reduces waste and often cutting time when compared with the initial set of parts comprising at least one segment which would prevent the parts to be positioned at a distance from each other corresponding to the width of one cut with the cutting beam.
[0049] To illustrate the method disclosed herein an example of a shape 201 for a part is shown in Fig. 2. This part has a free form shape with several angles, radii and cut-outs. The triangular teeth on the upper portion in the figure are provided with rounded edges by small radial segments 202 in the indicated region (dotted, see enlarged portion). On the lower portion of the shape in the figure a cut-out 203 is provided, which has a lateral (i.e. sideways) extension that is small.
[0050] If the shape for the part as shown in Fig. 2 was to be positioned as close as possible to another (in this case similar) part in the plurality of parts, the small radial segment would result in a small pocket which would be difficult to cut with a beam cutting technology without deforming or damaging the part or providing a part where the manufacturing tolerances are not met.
[0051 ] Thus, if a plurality of shapes as shown in Fig. 2 is to be placed and cut as close as possible to another, they cannot be placed at a distance from each other corresponding to the width of one cut with the cutting beam. Instead a resulting placement which will lead to reliable cutting is exemplified in Fig. 3. In this case no clusters of parts may be formed, thereby creating a skeleton of waste material extending throughout the sheet. [0052] In the shape in Fig. 2, radial segments 202 having an extension smaller than an influential zone of the cutting beam (which thus may cause problems in the step of clustering due to formation of pockets having an extension in one or more directions being smaller than an influential zone of the beam) are identified. Further to this, the cut-out 203 having an extension smaller than an influential zone of the beam in one of its directions is identified as a segment.
[0053] To overcome these problems the method proposes to modify the radial segments 202 into angle segments. The method further proposes to modify the cut-out 203 by extending it in the direction which is smaller than an influential zone of the beam. [0054] Thus the shape is modified into the shape 401 shown in Fig. 4. In this figure the shape has angle segments 402 in the triangular teeth on the upper portion, and a cut-out 403 in the lower portion which has an extension larger than the influential zone of the beam.
[0055] Thus, if a plurality of shapes as shown in Fig. 4 are to be placed and cut as close as possible to another, i.e. with a distance of the width of one cut with the beam, the resulting cutting plan is shown in Fig. 5. Now the shapes may be placed in clusters which may be separated by cutting only one cut with the cutting beam, whereby the waste material between adjacent parts is minimized. Further to this, the time to cut the plurality of parts is reduced when comparing to the example shown in Fig. 3. The saving in material is 8.6 % in the example shown, and the cutting time is reduced by 20 %. [0056] Further examples of identification and modification of various segments are shown in Fig. 6, 7 and 8. In Fig. 6 the example of hierarchical modifications of a radial segment 601 (a) is shown. First it is proposed that the radial segment is modified into an angle 602 (b), in this case a right angle. If this is unacceptable, e.g. from a cutting point of view or from a functional (constructional) point of view, it is proposed to replace the radial segment with a chamfer segment 603 (c). If this is still unacceptable, e.g. from a cutting point of view or from a functional (constructional) point of view, it is proposed to increase the radius of the radial segment to a size that is significantly larger than an influential zone of the beam.
[0057] In Fig. 7 another example of a segment in the form of a cut-out 701 is identified and it is proposed to modify the segment by removing the cut-out, e.g. replacing the cut-out 701 with a straight line 702. If this is still unacceptable, e.g. from a cutting point of view or from a functional (constructional) point of view, it is proposed to increase the extension of the cut-out to a size that is significantly larger than an influential zone of the beam. [0058] In Fig. 8 an example of a segment in the form of a non-straight line 801 is identified, and it is proposed to modify the segment by replacing the non-straight line with a straight line 802 whereby the shape may be positioned with only the distance of the width of one cut with the cutting beam to an adjacent part and cut with reliable cutting results. [0059] A system for preparing a cutting path for machine cutting of a plurality of parts from a sheet material using beam cutting technology comprises a processor in a computer which is configured for performing the method disclosed herein.
[0060] The computer may be configured for performing the method disclosed herein by executing computer program code, which enables the processor to perform the method. The computer program code may be comprised in a non-transient computer-readable medium. Thus the non-transient computer-readable medium comprises data representing coded instruction sets configured for execution by a processor in a computer, the instructions comprising the method as disclosed herein.
[0061 ] The system may comprise a beam cutting device and a control unit, wherein the control unit is configured for controlling the beam cutting device according to the cutting path thus prepared.

Claims

1 . A method of preparing a cutting path for machine cutting of a plurality of parts from a sheet material using beam cutting technology, wherein each one of the plurality of parts is formed by one of a plurality of two dimensional free form shapes, comprising at least a first shape, the method comprising
identifying at least one segment of the at least one first shape, which segment makes it difficult for a part of the at least one first shape to be positioned and cut so close to another shape in the plurality of shapes so that only one cut of the cutting beam is found between the parts,
modifying the segment of the at least one first shape to provide a modified first shape, comprising a modified segment, configured such that the modified segment allows a part of the modified first shape to be positioned and cut so close to another shape in the plurality of shapes so that only one cut of the cutting beam is found between the parts whenever the shape of the parts allows it.
2. The method according to claim 1 wherein the at least one segment of the first shape comprises a radial segment having an extension which is smaller than an influential zone of the cutting beam.
3. The method according to claim 2 wherein the segment is modified by replacing the radius with an angle or chamfer.
4. The method according to claim 2 wherein the segment is modified by increasing the radius.
5. The method according to any one of the preceding claims wherein the at least one segment of the first shape comprises a chamfer segment having an extension which is smaller than an influential zone of the cutting beam.
6. The method according to claim 5 wherein the segment is modified by replacing the chamfer with an angle or a radius.
7. The method according to claim 6 wherein the segment is modified by increasing the extension of the chamfer.
8. The method according to any one of the preceding claims wherein the at least one segment comprises a cut-out having an extension which is smaller than an influential zone of the cutting beam.
9. The method according to claim 8 wherein the segment is modified by removing the cut-out.
10. The method according to claim 8 wherein the segment is modified by increasing the extension of the cut-out.
1 1 . The method according to any one of the preceding claims wherein the at least one segment comprises a protrusion from the shape.
12. The method according to claim 1 1 wherein the segment is modified by removing the protrusion.
13. The method according to any one of the preceding claims wherein the at least one segment comprises a non-straight line.
14. The method according to claim 13 wherein the segment is modified by replacing the non-straight line with a straight line.
15. The method according to any one of the preceding claims wherein the at least one segment comprises a segment which is shortened to reduce an extension of the first shape in at least one direction.
16. The method according to any one of the preceding claims wherein the at least one segment comprises a segment which is extended to increase an extension of the first shape in at least one direction.
17. The method according to any one of the preceding claims wherein the method
comprises identifying and modifying a plurality of segments of the first shape.
18. The method according to any one of the preceding claims wherein the method
comprises repeating the identification of at least one segment for several of the plurality of shapes, and modifying at least one segment for several of the plurality of shapes.
19. The method according to any one of the preceding claims comprising a step of
proposing the modified segment to an operator before modifying the at least one first part to form the modified first part.
20. The method according to any one of the preceding claims wherein the method
comprises positioning a plurality of two dimensional free form shapes in a cluster comprising at least the modified first shape, so close to each other so that only the thickness of one cut of the cutting beam is found between adjacent parts whenever the shape of the parts allows it, and
preparing a cutting path for cutting the plurality of parts in the cluster.
21 . The method according to any one of the preceding claims further comprising cutting the cluster of shapes by a beam cutting technology.
22. The method according to any one of the preceding claims wherein the method is implemented as a tool for computer aided design (CAD) or computer aided manufacturing (CAM).
23. The method according to any one of the preceding claims wherein the method is implemented in a computer for automatic identification of the shapes.
24. System for preparing a cutting path for machine cutting of a plurality of parts from a sheet material using beam cutting technology, wherein each one of the plurality of parts is formed by one of a plurality of two dimensional free form shapes, comprising at least a first shape, the system comprises;
processing means configured for identifying at least one segment of the first shape, which segment makes it difficult to position and cut the first shape so close to another shape of the plurality of shapes so that only one cut of the cutting beam is found between the parts formed by the shapes,
the processing means further being configured for modifying the segment to be able to position and cut the first shape so close to another shape in the plurality of shapes so that only one cut of the cutting beam is found between the parts formed by the shapes whenever the shapes allows it, and providing a cutting path for cutting a cluster of parts formed by free form shapes, comprising at least the first shape with the at least one segment being modified.
25. System for machine cutting several parts out of a piece of material, comprising a beam cutting device, a control unit, and a system according to claim 24, wherein the control unit is configured for controlling the beam cutting device according to the cutting path thus prepared.
26. Computer program product comprising computer program code, which when
executed enables a processor in a computer to perform the method according to any one of claims 1 to 23.
27. A non-transient computer-readable medium or media comprising data representing coded instruction sets configured for execution by a processor in a computer, the instructions comprising the method according to any one of claims 1 to 23.
PCT/EP2015/055302 2015-03-13 2015-03-13 A method of preparing a cutting path for machine cutting WO2016146148A1 (en)

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PCT/EP2015/055302 WO2016146148A1 (en) 2015-03-13 2015-03-13 A method of preparing a cutting path for machine cutting
ES16153196T ES2893653T3 (en) 2015-03-13 2016-01-28 A method of preparing a cutting path for machine cutting
EP16153196.7A EP3067767B1 (en) 2015-03-13 2016-01-28 A method of preparing a cutting path for machine cutting
PCT/EP2016/055402 WO2016146563A1 (en) 2015-03-13 2016-03-14 A method of preparing a cutting path for machine cutting
JP2017566208A JP6773694B2 (en) 2015-03-13 2016-03-14 How to prepare a cutting path for machine cutting
CN201680015253.3A CN107407928B (en) 2015-03-13 2016-03-14 Method for preparing cutting path for machine cutting
US15/556,726 US10459421B2 (en) 2015-03-13 2016-03-14 Method of preparing a cutting path for machine cutting

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