WO2016135861A1

WO2016135861A1 - Manipulator, motion planning method for manipulator, and control system for manipulator

Info

Publication number: WO2016135861A1
Application number: PCT/JP2015/055256
Authority: WO
Inventors: 潔人伊藤; 宣隆木村
Original assignee: 株式会社日立製作所
Priority date: 2015-02-24
Filing date: 2015-02-24
Publication date: 2016-09-01
Also published as: JP6359756B2; JPWO2016135861A1

Abstract

Provided is a method for controlling a manipulator by determining a suitable target posture of an arm part during a movement in the manipulator and carrying out motion planning to enable the arm part to be naturally and quickly moved on the basis of the determination. The present invention searches for an arm trajectory from a predetermined posture to a target posture by setting a straight line that connects a predetermined rotating axis of the manipulator and a first predetermined reference point as a first reference line, setting a first specific point posture determined in accordance with the first reference line, and setting the posture having the shortest distance to the first specific point posture as the target posture.

Description

Manipulator, manipulator operation planning method, and manipulator control system

The present invention relates to a method for generating a motion of a mobile manipulator that operates in an unknown environment, and an apparatus and system using the method.

Autonomous mobile manipulators are expected to be put to practical use as facilities that support or replace human activities in facilities such as warehouses and factories. Such an autonomous mobile manipulator is required to be as flexible and quick as humans.

In general, a moving manipulator is attached to a moving carriage part that moves itself by moving forward, backward, or turning, an arm part that has one or more rotary joint mechanisms attached to the moving carriage part, and a tip of the arm part. And an end effector portion. The end effector unit can hold or move a specific object. For example, a robot hand or a magnet. Such gripping or movement of the object by the end effector unit is referred to as an operation on the object.

In order to give an operation to a specific object by the manipulator, the end effector unit is changed to a predetermined position and direction (hereinafter, the position and direction are adjusted by changing the rotation joint angle of the arm unit). To move. A method of determining a time-series change (hereinafter referred to as an arm trajectory) of the joint angle value of the arm unit for moving from the current end effector posture to a target end effector posture is referred to as an operation plan.

Here, in a manipulator having a plurality of joints, there are a plurality of combinations (hereinafter referred to as forms) of arm joint angles corresponding to the posture of a certain end effector. Accordingly, it is necessary to select an appropriate arm portion form and perform an operation plan so that the arm portion does not collide with surrounding obstacles and the end effector does not move along an unexpected path.

In order to plan the motion of the arm trajectory from the current configuration to the target configuration, a technique called a sample-based search motion planning method using random numbers as disclosed in Non-Patent Documents 1 and 2 has been proposed. To explain this simply, using random numbers, it repeatedly generates various forms that the arm can take, and searches them for time-sequential forms based on graph theory. It is a method of generating.

Moreover, in patent document 1, the form in the movement path | route of the arm part which reaches a some holding | grip form is calculated, respectively, The process which calculates the evaluation value of the ease of taking of each form called an operable degree is performed, and this evaluation result A technique for selecting a grip form based on the above has been disclosed.

JP 2009-172585 A

In the moving manipulator, the positional relationship between the manipulator and the target object is not limited, so it is not possible to teach in advance the target form of the arm that covers all situations. Therefore, in the mobile manipulator, it is necessary to autonomously generate the target form of the arm unit according to the situation and autonomously perform the operation plan from the current form to the target form.

The techniques described in Non-Patent Documents 1 and 2 can generate an arm trajectory by exhaustively searching for possible forms of all arm parts, including the target form of the arm part. However, when searching exhaustively including the target form in this way, an enormous number of iterative processes are required. For this reason, it takes a long time to generate an appropriate movement path, or if the search is terminated in a short time, an unnatural arm trajectory may be generated that greatly reaches the target form. Is an issue. Therefore, in order to finish the arm trajectory search in a short time, it is effective to specify the target form uniquely.

On the other hand, since the technique described in Patent Document 1 determines the target arm form based on the degree of manipulability, the arm form cannot be uniquely determined. This is because an arm unit having a plurality of rotary joints may have a plurality of forms having the same operable degree.

In view of the above, the problem to be solved by the present invention is that a manipulator determines an appropriate target form of an arm part at the time of operation, and based on that, a manipulator control method for performing an operation plan capable of natural and quick operation of the arm part Is to provide.

Among the inventions disclosed in this application, a typical one is the most singular point form as a singular point form determined from a reference line, with a straight line connecting the rotation axis of the first joint of the manipulator and a predetermined reference point as a reference straight line. An operation planning method for a manipulator characterized by searching for an arm trajectory from a predetermined form to a target form with a form at a short distance as a target form.

Another aspect of the present invention is executed by an information processing apparatus to position a reference point associated with an arm unit at a desired position in a manipulator including an arm unit including a plurality of rotary joints and an end effector unit. This is an operation planning method. In this method, a first process for setting a straight line connecting the rotation axis of the first joint of the manipulator and the reference point as a reference straight line, a second process for setting the form of the arm portion determined from the reference straight line as a singular point form, Of the forms that the arm unit can take to position the reference point at a desired position, the third process for setting the form of the arm part closest to the singular point form as the target form, and the arm trajectory to the target form And a fourth process for searching.

Another aspect of the present invention includes a movable carriage unit, an arm unit mounted on the movable carriage unit, and a control unit that controls the operation of the arm unit. And a second joint, and the control unit sets a reference point in association with the arm part on the opposite side of the moving carriage unit with respect to the second joint, and controls the movement of the arm unit that positions the reference point at a desired position. It is the control system of the manipulator which performs. This system has a first function for calculating the form of the arm portion that can be taken to position the reference point at a desired position as a plurality of candidate forms, and a second function for calculating a reference straight line connecting the reference point and the first joint. Based on the comparison result between the singular point form and the third function that calculates the form of the arm part that matches the reference line and the form of the arm part, the form of one arm part from a plurality of candidate forms A fourth function that is selected and set as the target form and a fifth function that determines the operation of the first joint and the second joint to reach the target form are provided.

Another aspect of the present invention is a manipulator having a movable carriage part and an arm part mounted on the movable carriage part, and the arm parts are a first joint, a second joint, and a third joint in order from the movable carriage side. The arm portion is driven by a movement control device that positions a reference point set at a portion of the third joint opposite to the moving carriage portion at a desired position. The movement control includes a first function for calculating, as a plurality of candidate forms, possible arm portions for positioning the reference point at a desired position, and a first straight line for connecting the reference point and the first joint. Based on the comparison result between the second function, the third function that calculates the form of the arm portion overlapping the reference straight line as the singular point form, and the singular point form, the form of one arm part is selected from a plurality of candidate forms. The fourth function that is selected and set as the target form and the fifth function that determines the operations of the first joint, the second joint, and the third joint to reach the target form are executed.

Another aspect of the present invention is an article operation system that automatically moves the movable carriage part to a desired position and controls the arm part to operate the article after reaching the desired position. Or an article operation method is included. In such a system or method, the location where the article to be operated is placed is stored in advance, the moving carriage is moved to the vicinity thereof, and then the arm unit is controlled to operate the article.

As described above, the present invention can uniquely determine the form that the arm portion should take in performing a desired operation by using the criterion of the singular point form.

In the above invention, the number of joints may be three or more. Further, a mechanism for operating an article such as a robot hand, a magnet, or the like may be provided as an end effector at the tip of the arm portion or the like. Various sensors may be provided. By detecting and controlling the position of the reference point and the arm with the sensor, more complicated operations such as avoiding an obstacle can be performed.

There are various methods for calculating the distance to the singular point form, but as an example, the square of the difference between the angle of each rotary joint mechanism in the singular point form and the angle of each rotary joint mechanism in the form that the arm can take If the distance is evaluated using the square root of the sum of the values, it can be easily calculated using the data normally used by the system that controls the arm unit.

In addition, all the control parts which control an arm part may be mounted in a mobile trolley part. Alternatively, some or all of them may be outside the mobile carriage unit and connected by wireless or wired lines.

The manipulator according to the present invention can autonomously determine a target posture of an appropriate arm portion during operation, and can generate a trajectory of the arm portion capable of natural and quick operation based on the target posture.

Problems, configurations, and effects other than those described above will be clarified by the following description of the embodiments.

1 is a perspective view illustrating an example of a configuration of a picking robot system 1. FIG. 5 is a flowchart showing an example of a series of operations for picking an article in the picking robot system 1. 6 is a table showing an example of data included in a picking instruction 401. FIG. 6 is a table showing an example of data included in a movement instruction 402. FIG. 3 is a side view showing an example of a specific configuration of the autonomous mobile manipulator 100. FIG. It is the block diagram which showed an example of the specific structure of the autonomous mobile manipulator control part. 5 is a flowchart showing an example of an operation of moving to the front of the shelf of the autonomous mobile manipulator 100. 5 is a flowchart showing an example of picking article posture observation operation of the autonomous mobile manipulator 100. 4 is a flowchart illustrating an example of a picking operation of the autonomous mobile manipulator 100. 6 is a block diagram showing an example of a specific configuration of an operation planning unit 1150. FIG. 4 is a schematic diagram illustrating an example of a picking operation of the autonomous mobile manipulator 100. FIG. 5 is a flowchart showing an example of the operation of an operation planning unit 1150. It is the schematic diagram which showed the example of the arm part form which grasps | stores articles | goods in the autonomous mobile manipulator 100. FIG. It is the schematic diagram which showed the example of the arm part form which grasps | stores articles | goods in the autonomous mobile manipulator 100. FIG. It is the schematic diagram which showed the example of the arm part form which grasps | stores articles | goods in the autonomous mobile manipulator 100. FIG. 6 is a block diagram showing an example of a specific configuration of an operation planning unit 1150. FIG. It is the schematic diagram which showed the example of the arm part form which grasps | stores articles | goods in the autonomous mobile manipulator 100. FIG.

Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. In all the drawings, even if the embodiments are different, the same or corresponding members are denoted by the same reference numerals, and the common description will not be repeated.

In this specification and the like, notations such as “first”, “second”, and “third” are attached to identify the constituent elements, and do not necessarily limit the number or order. In addition, a number for identifying a component is used for each context, and a number used in one context does not necessarily indicate the same configuration in another context. Further, it does not preclude that a component identified by a certain number also functions as a component identified by another number.

The position, size, shape, range, etc. of each component shown in the drawings and the like may not represent the actual position, size, shape, range, etc. in order to facilitate understanding of the invention. For this reason, the present invention is not necessarily limited to the position, size, shape, range, and the like disclosed in the drawings and the like.

<Picking robot system and its operation>
In the present embodiment, a picking robot system that performs picking work of articles from a shelf by an autonomous mobile manipulator assuming the taking in and out of goods in a mail order warehouse will be specifically described. Here, the picking work refers to a work of taking out designated articles from the shelves in which they are stored.

FIG. 1 is a diagram showing an example of a configuration of a picking robot system 1 according to the present embodiment. The picking robot system 1 includes one or more autonomous mobile manipulators 100, one or more shelves 200, one or more transfer robots 300, at least one management computer 400, and an input terminal 500.

The autonomous moving manipulator 100 is attached to a moving carriage 101 for moving itself by moving forward, backward, turning, etc., an arm 102 having one or more rotary joints attached to the moving carriage 101, and a tip of the arm. The end effector unit 103 and the autonomous mobile manipulator control unit 110 are provided. The end effector unit 103 can hold or move a predetermined object.

In the rack 200, one or more articles 900 are stored on the shelf board 210 and installed in a predetermined rack arrangement area 2000 in the picking robot system 1.

The transfer robot 300 is configured to be able to move itself by moving forward, backward, turning, etc., like the moving carriage unit 101 of the autonomous moving manipulator 100. Further, the transfer robot 300 has a structure in which the upper part is a flat surface and the picking tray 310 can be loaded. The autonomous mobile manipulator 100 and the transfer robot 300 can be combined to form a single device.

The management computer 400 manages and operates the entire picking robot system 1. The management computer 400 and the autonomous mobile manipulator 100 are configured to be able to communicate wirelessly, and have a configuration in which a transmission unit and a reception unit (not shown) are provided. Similarly, the management computer 400 and the transfer robot 300 are configured to be able to communicate wirelessly, and are each configured to include a transmission unit and a reception unit that are not illustrated.

The input terminal 500 is mounted as a PC or the like, and the input terminal 500 and the management computer 400 can communicate with each other by wire or wireless, and have a configuration in which a transmission unit and a reception unit (not shown) are provided. Although the input terminal 500 has been described as being implemented by a PC or the like, the present invention is not limited to this, and any medium that can communicate with the management computer 400 by wire or wireless may be used. For example, various forms such as a mobile phone device and a tablet terminal can be used, and a server system including a plurality of computers may be used.

FIG. 2 is a flowchart showing an example of a series of operations for picking an article in the picking robot system 1 according to the present embodiment. This drawing shows an example in which one picking robot and one transfer robot operate for simplicity.

In FIG. 2, the part surrounded by the broken line A1 is related to the operation of the input terminal 500, the part surrounded by the broken line A2 is related to the operation of the management computer 300, and the part surrounded by the broken line A3 is related to the autonomous mobile manipulator 100. The operations surrounded by the broken line A4 indicate the operations applied to the transfer robot 300, respectively.

First, the operator uses the input terminal 500 to input an order for one or more items shipped to the management computer 400 (S11). The management computer 400 can hold or access article management information data such as which article 900 is on which shelf 200 (or which shelf board 210). Further, the arrangement (position) information data of the shelf 200 can also be held or accessed.

The management computer 400 determines the order of picking the shipment items from the installation location of the rack 200 in which the shipment items are stored, and creates a picking item list (S21). Then, according to the order of the articles to be picked, the autonomous mobile manipulator 100 and the transport robot do not interfere with the travel path between the autonomous mobile manipulator 100 and the transport robot 300 or increase the picking time by taking a detour path. Each movement route is planned (S22). Then, a picking instruction 401 is transmitted to the autonomous mobile manipulator 100, and a movement instruction 402 is transmitted to the transfer robot 300 (S23 and S24). Here, an example of data included in the picking instruction 401 is shown in FIG. 3, and an example of data included in the movement instruction 402 is shown in FIG.

In FIG. 3, the picking instruction 401 contains an order ID that is an identifier uniquely assigned to each order, a picking item ID that is an identifier uniquely assigned to each type of picking article, and a picking article. A rack ID individually assigned to the rack 200, a shelf ID individually indicating the shelf 210 in which the articles are stored in the rack 200, and movement path data for moving to a position where the rack 200 can be picked. And transfer robot stop point data indicating a position where the transfer robot 300 is stopped.

4, the movement instruction 402 includes an order ID that is an identifier uniquely assigned to each order and movement route data for moving to the vicinity of the autonomous movement manipulator 100 to be picked.

Referring back to FIG. When receiving the picking instruction 401 from the management computer 400, the autonomous mobile manipulator 100 first moves to the front of the rack 200 in which the picking article is stored in accordance with the movement path data included in the picking instruction 401 (S31). Here, the front of the rack 200 is a range in which the picking article designated by the picking instruction 401 can be picked from the rack 200 by the arm unit 102 provided in the autonomous mobile manipulator 100. When the movement to the front of the rack 200 in which the picking article is stored is completed, the detailed posture (position and direction) of the article on the shelf plate 210 of the rack 200 is observed (S32), and the observed article position and Picking is performed based on the direction (S33). The details of the operation related to picking the article from S31 to S33 will be described later.

On the other hand, when receiving the movement instruction 402 from the management computer 400, the transfer robot 300 is in the vicinity of the autonomous movement manipulator 100 that performs picking of the article according to the movement route data included in the movement instruction 402. Here, the vicinity is within the reach of the arm unit 102 provided in the autonomous mobile manipulator 100.

Here, the operation from the picking instruction to picking the article by the autonomous mobile manipulator 100 (S23, S31, S32) and the action from the moving instruction to the vicinity of the autonomous mobile manipulator by the transfer robot 300 (S24, S41) Implemented in parallel. Then, when both the operations of S32 and S41 are completed, the management computer 400 transmits a storage instruction to the autonomous mobile manipulator 100 (S25). When receiving the storage instruction, the autonomous mobile manipulator 100 stores the picked article in the picking tray 310 on which the transport robot 300 is loaded (S33).

The management computer 400 checks whether all of the articles included in the picking article list created in step S21 have been picked (S26), and if not completed, repeats a series of processes from step S22 to S26. .

On the other hand, when all of the articles included in the picking article list have been picked, the management computer 400 transmits a movement instruction 402 including movement route data to the shipping area to the transport robot 300 (S27). When receiving the movement instruction 402 from the management computer 400, the transfer robot 300 moves to the shipping area according to the movement route data included in the movement instruction 402 (S42), and the picking operation is completed.

<Configuration of autonomous mobile manipulator>
FIG. 5 is a diagram illustrating an example of a specific configuration of the autonomous mobile manipulator 100 according to the present embodiment.

The movable carriage unit 101 further includes two drive wheels 1011 attached to the left and right with respect to the traveling direction (left hand direction in the drawing) of the movable carriage, two casters 1012 provided in the front and rear, and an ambient environment measurement sensor 1013. . Assuming that the two drive wheels 1011 operate independently, by controlling the rotational speed of the drive wheels 1011, the movable carriage unit 101 can move in a predetermined plane such as forward, backward, and turn. is there. The casters 1012 are provided at the front and rear in order to prevent the vehicle body from tilting back and forth as the movable carriage unit travels. In the present invention, the traveling configuration of the autonomous mobile manipulator 100 is not limited to the configuration of the moving carriage unit 101, and may be any as long as it can move to any position and orientation on the floor surface. For example, a wheel having a steering for changing the wheel axis may be used, an omni wheel capable of omnidirectional movement may be used, or a leg type mechanism may be used.

The ambient environment measurement sensor 1013 is mounted as a laser distance sensor that measures the distribution of obstacle positions on a horizontal plane. However, the ambient environment measurement sensor 1013 in the present invention is not limited to the laser distance sensor, and may be any sensor that can acquire sufficient information to recognize the position and orientation of the autonomous mobile manipulator 100.

The arm unit 102 is fixed to the movable carriage unit 101, and six rotary

joint mechanisms

1021, 1022, 1023, 1024, 1025, and 1026 are connected in series from the fixed end. The

joint mechanisms

1021, 1022, 1023, 1024, 1025, and 1026 each have a function of rotating a portion that is in the extending direction from itself in the directions indicated by arrows J1, J2, J3, J4, J5, and J6 in the drawing. . That is, with the six degrees of freedom of rotation, the end effector portion 103 attached to the tip of the arm portion 102 can be moved to an arbitrary position and posture within a predetermined three-dimensional space range.

The end effector unit 103 includes two

finger mechanisms

1031a and 1031b in the extending direction, with the direction fixed to the arm unit as a base end, and controls the

finger mechanisms

1031a and 1031b so as to have an arbitrary size. The object can be gripped. In the present invention, the configuration of the end effector portion 103 is not limited to this as long as it can grip the picking article. For example, a multi-finger gripper including three or more finger mechanisms 1031 or a suction gripper that grips an object by vacuum suction may be used.

The end effector unit 103 further includes an article measurement sensor 120. The article measurement sensor 120 is implemented as a distance image sensor (also referred to as a depth camera) that measures the distribution of obstacle positions in the field of view. However, the article measurement sensor 120 in the present invention is not limited to the distance image sensor, and may be any sensor that can acquire sufficient information for recognizing the posture of the article to be picked. It may be mounted as a combination of a plurality of sensors. In this embodiment, the article measurement sensor 120 is attached on the end effector 103 and the field of view is directed in the extending direction of the finger mechanism 1031. However, the attachment method of the article measurement sensor 120 in the present invention is not limited to this. Not a thing. For example, an attachment method of preventing interference between the visual field of the article measurement sensor 120 and the finger mechanism 1031 by providing an elevation angle with respect to the extending direction of the finger mechanism 1031 may be used.

FIG. 6 is a diagram illustrating an example of a specific configuration of the autonomous mobile manipulator control unit 110. The autonomous mobile manipulator control unit 110 according to the present embodiment includes, as functional blocks, an overall management unit 1100, a transmission unit 1101, a reception unit 1102, an image recognition unit 1110, an article database 1111, a space management unit 1120, a work procedure planning unit 1130, A work procedure database 1131, an operation execution unit 1140, an operation plan unit 1150, an arm control unit 1160, an end effector control unit 1170, a travel management unit 1180, an ambient environment map 1182, and a mobile cart control unit 1182 are provided.

The overall management unit 1100 has a function of giving a detailed processing command to each functional block included in the autonomous mobile manipulator control unit 110 based on the picking command 402 from the management computer 400 received by the receiving unit 1102. At the same time, the status of the autonomous mobile manipulator 100 is transmitted to the management computer 400 based on the processing result of each functional block.

The image recognition unit 1110 uses the distribution of obstacle positions in the field of view measured by the article measurement sensor 120, article information stored in the article database 1111, and a picking article ID given from the overall management unit 1100. It has a function of calculating the posture of an article to be picked or an obstacle in the field of view by predetermined image processing.

The space management unit 1120 stores the posture of an article or obstacle to be picked calculated by the image recognition unit 1110 (referred to as surrounding object posture information), and supplies a function to each functional block as necessary. Have.

The work procedure planning unit 1130 is a functional block that plans a picking work procedure. Here, the picking work procedure indicates a procedure that defines in which posture and in which order the arm unit 102 or the end effector unit 103 included in the autonomous mobile manipulator 100 is moved within a predetermined space range. . The work procedure database 1131 stores work procedure templates that are determined according to the shape of the article to be picked and a predetermined space range in which the article is stored such as the height of the shelf board 210. The work procedure planning unit 1130 uses the picking article ID and shelf ID given from the overall management unit 1100, the work procedure template stored in the work procedure database 1141, and the surrounding object posture information stored in the entire space management unit 1120. Plan the picking work procedure.

The operation execution unit 1140 is a functional block that performs processing for performing a specific picking operation based on a processing command from the overall management unit 1100. The operation performing unit 1130 performs a picking operation based on a processing command from the overall management unit 1100. Specifically, in order to operate the arm unit 102 or the end effector 103 in accordance with the procedure planned by the work procedure planning unit 1130, the operation planning unit 1150 causes the predetermined part of the autonomous mobile manipulator 100 such as the end effector unit 103 to be operated. Give the target posture.

The motion planning unit 1150 uses the target posture of the predetermined part of the autonomous mobile manipulator 100 given from the motion performing unit 1140 and the surrounding object posture information stored in the space management unit 1120 to plan the motion of the arm unit 103. It has a function to perform. Here, the operation plan is a predetermined time interval from the current configuration of the arm unit 102 to the configuration (target configuration) of the arm unit 102 that is the target posture of the end effector unit 103. This refers to processing for calculating the rotation angle of the

joint mechanisms

1021, 1022, 1023, 1024, 1025, 1026. A time-series change in the rotation angle of each joint mechanism of the arm unit 103 calculated in this way is referred to as an arm trajectory. Further, the motion planning function of the motion planning unit 1150 includes processing for calculating not only the arm unit 102 but also the rotation angle of the finger mechanism 1031 of the end effector unit 103 in the same manner. Similar to the arm trajectory, the time-series change in the rotation angle of the finger mechanism 1031 of the end effector is referred to as a finger trajectory.

The arm control unit 1160 performs control to change the rotation angle of each joint mechanism of the arm unit 102 according to the arm trajectory calculated by the motion planning unit 1150, and measures the actual rotation angle of each joint mechanism of the arm unit 102. It has the function to do. Similarly, the end effector control unit 1170 performs control to change the rotation angle of the finger mechanism 1031 of the end effector unit 103 in accordance with the finger trajectory calculated by the motion planning unit 1150, and the actual finger mechanism of the end effector unit 103. It has a function to measure the rotation angle.

The traveling management unit 1180 uses the measurement result of the ambient environment measurement sensor 1013 and the ambient environment map 1181 to recognize the position and orientation on its own plane from moment to moment. And based on the movement path | route given from the general management part 1100, and the own position and direction, it has the function to calculate the instruction | command which controls the left-right wheel of the mobile trolley part 101. FIG.

Note that each functional block of the autonomous mobile manipulator control unit 110 according to the present invention may be implemented by predetermined software installed in the autonomous mobile manipulator control unit 110, or a part or all of the functional blocks may be an FPGA (FieldmProgrammable Gate Array). ), Hardware such as ASIC (Application Specific Specific Integrated Circuit). The above configuration may be configured by a single computer, or any part of the input device, the output device, the processing device, and the storage device may be arranged inside or outside the autonomous mobile manipulator 100 and connected to the network. You may comprise with the other computer connected.

<Operation of autonomous mobile manipulator>
Next, with reference to FIG. 7 thru | or FIG. 9, the operation | movement which picks one article | item in the autonomous mobile manipulator 100 concerning a present Example is demonstrated. In the following description, an article that is a target of picking in the operation is referred to as a picking target article.

FIG. 7 is a flowchart showing an example of the operation of the autonomous mobile manipulator 100 according to the present embodiment moving to the front of the shelf, and specifically illustrates step S31 in FIG.

When the overall management unit 1100 of the autonomous mobile manipulator control unit receives the picking instruction 401 from the management computer 400 (S3101), the work procedure planning unit 1130 plans a stop position. Here, the planning of the stop position includes planning a stop position of the mobile carriage 101 suitable for picking an article stored in the shelf 210 specified by the shelf ID of the picking instruction 401. Specifically, the posture suitable for picking an article in the upward direction of the shelf differs depending on the height of the shelf 210 in the rack 200, and therefore, based on the shelf ID stored in the work procedure database 1131. Thus, processing for calculating a stop position offset for the movement path of the picking instruction 401 is included. Next, the autonomous mobile manipulator control unit 1100 issues a movement processing command to the travel management unit 1180 (S3103). The traveling management unit 1180 moves to the vicinity of the rack based on the movement route included in the picking command 401 (S3104), and autonomously moves to a position suitable for the picking operation based on the stop position offset planned by the work procedure planning unit 1130. The stop position is finely adjusted so that the manipulator 100 is stopped.

FIG. 8 is a flowchart showing an example of the picking article posture observation operation of the autonomous mobile manipulator 100 according to the present embodiment, and specifically explains step S32 in FIG.

Before observing the posture of the picking target article, the overall management unit 1100 of the autonomous mobile manipulator control unit 110 searches the surrounding object posture information stored in the space management unit 1120 (S3201) and searches for the target picking target item. It is checked whether the posture is registered (S3202). Here, when the posture of the target picking target item is registered, that is, when an item different from the target picking item is picked from the shelf 210 of the same rack 200 before the picking instruction, the picking target item is selected. When the posture of the target article is observed and stored in the space management unit 1120, it is reused. Thereby, the picking article posture observation operation can be skipped, and the operation time required for the picking operation of the autonomous mobile manipulator can be shortened.

When the posture of the target picking target article is not registered in the space management unit 1120, the work procedure planning unit 1130 plans a shooting procedure (S3203). Here, the plan of the photographing procedure is to calculate a storage space in which articles can be stored in the shelf 210 specified by the rack ID and the shelf ID included in the picking instruction 401, and to measure the article measurement sensor with respect to the storage space. The processing includes calculating the measurement posture and the number of times of measurement of the article measurement sensor 120 with respect to the rack 200 from the viewing angle of 120 and a predetermined resolution necessary for performing the article detection process in the image processing unit 1110.

Next, the overall management unit 1100 issues a shooting operation command to the operation performing unit 1140 (S3204). The motion execution unit 1140 converts one of the measurement postures of the article measurement sensor 120 planned by the photographing procedure into a posture based on the central point of the autonomous mobile manipulator 100, and sets the target posture as the target posture in 1150. Specify (S3205). Then, the motion planning unit 1150 plans an arm trajectory targeting the posture of the specified article measurement sensor 120 (S3206). Details of the operation plan will be described later. The arm control unit 1160 moves the article measurement sensor 120 by controlling the arm unit 102 based on the planned arm trajectory (S3207).

When the movement of the article measurement sensor 120 is substantially completed, the overall management unit 1100 issues an image processing command to the image processing unit 1110 (S3208). The image processing unit 1110 acquires measurement data of the storage space of the shelf board 210 using the article measurement sensor 120 (S3209), and performs article and obstacle detection processing on the measurement data (S3210). The detection processing refers to processing for recognizing the posture of an article by a predetermined method using the shape model of the article stored in advance in the object database 1111 and measurement data. Here, the article refers to not only the article to be picked but also all articles that can be arranged on the shelf board 210. The posture of the article detected in step S3210 is stored as surrounding object posture information by the space management unit 1120 (S3211), and is reused as necessary as described above.

In step S3210, if the picking target article is detected or the operation of the number of times for measuring the storage space planned in step S3203 is completed, the picking object posture observation operation is ended (S3210). If the picking target article has not been detected and the operation of the number of times for measuring the storage space has not been completed, the process returns to S3204 and the series of operations is repeated. When the measurement count operation is completed, but the picking target article is not detected, the overall management unit 1100 of the autonomous mobile manipulator 100 reports an article non-detection error to the management computer 400 (illustrated in FIG. 8). Not)

FIG. 9 is a flowchart illustrating an example of the picking operation of the autonomous mobile manipulator 100 according to the present embodiment, and specifically illustrates step S33 in FIG. Here, it is assumed that the picking target article is detected by the article search operation in FIG. 8, and the posture of the picking target article is stored in the space management unit 1120.

First, the work procedure planning unit 1120 plans a picking procedure (S3301). Here, the planning of the picking procedure includes planning the posture relationship of the end effector with respect to the picking target article for gripping the picking target article specified by the picking instruction 401 by the end effector unit 104. It is assumed that the gripping posture is stored in advance in the work procedure database 1131 in association with the picking article ID included in the picking instruction 401.

Next, the overall management unit 1100 issues a picking command to the operation performing unit 1140 (S3302). The motion performing unit 1140 searches the space management unit 1120 for the posture information of the picking target article and an object that can be an obstacle around it (S3303). Then, an end effector attitude with respect to the center point of the autonomous mobile manipulator 100 is calculated from the attitude of the article to be picked and the end effector attitude with respect to the picking article planned in the work procedure planning unit 1120, and the motion planning unit 1150. Is designated as a target (S3304). Then, the motion planning unit 1150 performs motion planning regarding the end effector posture designated as the target (S3305), and controls the movement of the arm unit (S3306).

When the movement of the arm unit in step S3306 is substantially completed, the motion performing unit 1140 designates the posture of the finger mechanism for gripping the picking target article to the motion planning unit 1150 (S3307). The motion planning unit 1150 plans a finger trajectory that realizes the posture of the designated finger mechanism (S3308). The finger trajectory plan substantially corresponds to a process of interpolating the target finger posture from the designated current finger posture to the grasp in a predetermined time interval, and detailed description thereof is omitted. Then, the end effector control unit controls the finger mechanism 1031 of the end effector unit 103 based on the planned finger trajectory, and grips the picking article (S3309).

<Operation planning method for autonomous mobile manipulator>
With reference to FIG. 10 thru | or FIG. 15, the operation | movement planning method of the autonomous mobile manipulator 100 concerning a present Example is demonstrated. Here, the operation plan for the picking operation corresponding to step S3305 in FIG. 9 will be specifically described.

FIG. 10 is a block diagram illustrating an example of a specific configuration of the operation planning unit 1150 according to the present embodiment. The motion planning unit 1150 includes a manipulator model 1151, an inverse kinematics calculation unit 1152, a reference posture calculation unit 1153, an arm posture selection unit 1154, a motion plan space construction unit 1155, an arm trajectory search unit 1156, and an object shape. A model 1157.

The manipulator model 1151 is model data including the geometric shape of each mechanism of the autonomous mobile manipulator 100 and the motion axis, motion direction, and motion range of motion parts such as a rotary joint mechanism. The inverse kinematics calculation unit 1152 is a functional block that calculates possible values of each motion part of the autonomous mobile manipulator 100 using the manipulator model 1151 when a posture of a predetermined part of the autonomous mobile manipulator 100 is input. is there. For example, when the posture of the end effector unit 103 is input, a function of analytically or approximately calculating the rotation angle of the rotary

joint mechanisms

1021, 1022, 1023, 1024, and 1025 is included. The reference form calculation unit 1153 is a functional block for calculating a predetermined reference arm form, and will be described in detail later. The arm configuration selection unit 1154 is a functional block that selects an appropriate target arm configuration from the arm configuration calculated by the inverse kinematics calculation unit 1152 based on the reference arm configuration calculated by the reference configuration calculation unit 1152. Detailed description will be given later. The motion plan space construction unit 1155 is a functional block that constructs a motion plan space by combining the surrounding object posture information input from the space management unit 1120 and the shape model of the object stored in advance. The arm trajectory search unit is a functional block that searches for an arm trajectory from the current configuration of the arm unit 103 to the target arm configuration selected by the arm configuration selection unit 1154 in the motion planning space.

FIG. 11 is a schematic diagram of an example of the picking operation of the autonomous mobile manipulator 100. Here, the operation of the operation planning unit 1150 will be described with respect to an example in which the picking target article 900 placed directly on the shelf board 210 is picked by the autonomous mobile manipulator 100. In FIG. 11, to simplify the description, there are only three

joint mechanisms

1022, 1023, and 1025 of the arm unit 102 of the autonomous mobile manipulator 100. That is, the arm part 102 and the end effector part 103 are configured as a three-degree-of-freedom manipulator with the rotation axis facing the same direction. Therefore, the end effector unit 104 can take an arbitrary posture (position and direction) within a predetermined range within a two-dimensional plane indicated by the x-axis and the z-axis shown in the drawing.

FIG. 12 is a flowchart illustrating an example of the operation of the operation planning unit 1150 according to the present embodiment. As described above, when the motion planning unit 1150 executes the motion planning, the end effector target posture is designated by the motion performing unit 1140 (P1). The end effector target postures designated by the action performing unit 1140 are shown as finger mechanisms 1031xa and 1031xb in FIG. That is, the end effector target posture is specified as a posture in which the picking target article 900 is grasped by the grasping point P by the finger mechanisms 1031xa and 1031xb. Here, the grasping point P is a point planned by the work procedure planning unit 1120 as a posture suitable for grasping the picking object 900 by the finger mechanism 1031.

Next, the motion planning unit 1150 uses the inverse kinematics calculation unit 1152 to calculate an arm configuration for realizing the end effector target posture for grasping the picking target article 900 from the grasping point P (P2). Generally, in a manipulator having joint rotation axes in the same direction, there are a plurality of arm part forms corresponding to a predetermined end effector posture.

FIG. 13 shows an example of a plurality of arm forms. As shown in FIG. 13, the arm portion form that realizes the end effector target posture for grasping the picking target article 900 by the grasping point P is configured in the order of the

joint mechanisms

1022, 1023 a, and 1025 starting from the movable carriage portion 101. There are two types: a form (referred to as an upper elbow form) and a form (referred to as a lower elbow posture) configured in the order of

joint mechanisms

1022, 1023b, and 1025 starting from the moving carriage 101.

Here, the operability indicating the ease of taking the arm form shown in the following equation 1 is calculated. The manipulability is a scalar amount calculated as shown in Equation 1.

However, J (q) is a Jacobian matrix of the arm unit 102, and the rotation angles of the joint mechanisms ₁₀₂₂ , ₁₀₂₃ , and ₁₀₂₅ of the arm unit 103 are θ ₁₀₂₂ , θ ₁₀₂₃ , and θ ₁₀₂₅ (see FIG. 11), and the end effector unit When the position coordinates of the base point 103 are x, z, and the direction is ψ (see FIG. 11), the relational expression shown in Equation 2 is given.

Here, when the linear distance between the

joint mechanisms

1022 and 1023 is L ₂ , and the linear distance between the

joint mechanisms

1023 and 1025 is L ₃ , the maneuverability w of a predetermined arm configuration is obtained in the autonomous mobile manipulator 100 shown in FIG. Is calculated by the following equation (3).

As is clear from Equation 3, the operable degree of the autonomous mobile manipulator 100 shown in FIG. 12 is determined only by the angle of the joint mechanism 1023.

Referring to FIG. 13A, focusing on the manipulability of the upper elbow posture and the lower elbow posture, the angle ^a θ ₁₀₂₃ formed by the joint mechanism 1023 in the upper elbow posture and the angle ^b θ ₁₀₂₃ formed by the joint mechanism 1023 in the lower elbow posture Then, ^a θ ₁₀₂₃ = ^−b θ ₁₀₂₃ is established, and the same manipulability is obtained. Therefore, as in the technique described in Patent Document 1, even if attention is paid to the degree of manipulability, the arm portion form is not uniquely determined.

Therefore, the motion planning unit 1150 according to the present embodiment calculates a reference straight line uniquely determined from the target form specified by the motion performing unit 1140 in the reference form calculation unit 1153 in order to uniquely determine the arm part form. (P3). A specific example of the reference straight line is shown as a straight line L in FIG. That is, the reference straight line L is a straight line connecting the grasp point P and the rotation axis of the rotary joint 1022. And the arm part form in which each joint mechanism is located on the reference | standard straight line L is calculated (P4).

As shown in Fig. 14, this arm portion form is an arm form in which the rotary

joint mechanisms

1022, 1023, and 1025 are arranged on the reference straight line L. This form is referred to as a reference form in the following description.

Next, in the arm part form selecting part 1154, the distance from the reference form is calculated for a plurality of arm part forms (upper elbow form and lower elbow form in the example of FIG. 12) calculated by the inverse kinematics calculation part. Here, as an example of the distance, there is a method of using the square root of a value obtained by summing the squares of the angular differences of the rotary joint mechanisms. Then, the calculated smallest distance is output to the arm trajectory searching unit 1156 as the target form of the arm unit (P5). Accordingly, in the example of FIG. 12, the lower elbow posture is selected as the target form of the arm unit and is output to the arm trajectory search unit 1156.

FIG. 13B illustrates the angular difference of the rotary joint mechanism. In the case of the lower arm configuration, the angle difference of the joint 1022 is A1-A2, and the angle difference of the joint 1023b is B1-B2. Similarly, the angle difference is measured for other joints, and the square root of the sum of the squares of these is obtained. When this is calculated and compared for the upper arm configuration and the lower arm configuration, in the case of FIG. 13B, it can be seen that the lower arm configuration has a smaller distance. Since the rotation angle of the rotary joint mechanism is data normally used by the system for controlling the arm posture, it can be easily calculated. The characteristics of the target form of the arm portion determined in this way are as follows.

The target arm configuration is an arm configuration that is closest to a straight line from the rotation axis of the rotary joint 1022 toward the grasp point P, and as is apparent from FIG. 13, the occupied space volume of the arm unit 103 is other arm configuration. Smaller than Here, the occupied space of the arm portion 103 is a volume of a predetermined ellipsoid that can enclose the arm portion 103. If the occupied space volume of the arm portion is small, the probability that the surrounding obstacle and the arm portion interfere with each other decreases, that is, it is suitable for the arm portion operation in a warehouse where articles are densely packed.

As another example of the method for calculating the distance, it is conceivable that the area surrounded by the arm and the reference line in the two-dimensional plane indicated by the x axis and the z axis is used as a reference. For example, it is determined that the smaller area is closer. In the example of FIG. 13B, the lower arm position is smaller than the upper arm position because the area surrounded by the arm and the reference line is smaller, so it is determined that the distance is shorter.

Another example of the distance calculation method is based on the number of intersections between the arm and the reference line in the two-dimensional plane indicated by the x-axis and the z-axis. For example, it is determined that a larger number of intersections is closer. In the example of FIG. 13B, since the number of intersections where the lower arm intersects the reference straight line (dotted line) is 1 and the number of intersections of the upper arm is 0, it is determined that the lower arm is closer in distance.

Refer again to FIG. In the motion planning unit 1150, the arm unit trajectory searching unit 1156 detects the surrounding obstacles and the arm unit 103 out of the arm trajectory from the current configuration of the arm unit 103 to the target configuration determined by the arm unit posture selection unit 1054. Alternatively, an effective arm trajectory in which the end effector unit 104 does not interfere is searched (P6).

The arm part trajectory search unit 1156 can search for an arm trajectory using a conventional sample-based trajectory search algorithm as described in Non-Patent Document 1 or 2. Since the arm target form is uniquely determined, an effective arm trajectory can be searched for in a sufficiently short time even in the conventional sample-based trajectory search algorithm.

On the other hand, in order to further shorten the search time, an arm portion trajectory search portion 1156 as shown in FIG. 15 can be configured.

In FIG. 15, the arm trajectory search unit 1156 is arranged in parallel with the conventional sample-based trajectory search algorithm execution unit 11563, and the arm trajectory from the current arm unit form to the target arm part form is obtained by simple linear interpolation of joint angle values. A linear interpolation arm trajectory calculation unit 11561 to be calculated and an obstacle interference check unit 11562 for checking whether the arm unit 103 and the end effector unit 104 interfere with surrounding obstacles in the interpolated arm unit trajectory are executed. It is a configuration. In general, calculation of a linear interpolation trajectory enables a trajectory to be calculated in a short time with respect to a sample-based trajectory search algorithm, but cannot calculate a path that bypasses an obstacle. On the other hand, the sample-based trajectory search algorithm takes time to calculate an effective trajectory, but can search for an arm trajectory that bypasses an obstacle. Therefore, in the interpolation trajectory calculated by the linear interpolation arm trajectory calculation unit 11561, if the obstacle interference check unit 11562 has not checked the obstacle interference, the trajectory search by the sample-based trajectory search algorithm execution unit 11563 is completed. In addition, the effective trajectory selection unit 11564 selects and outputs it. With such a configuration, it is possible to further shorten the time for searching for the arm trajectory.

In FIG. 13, the reference straight line L is a straight line connecting the grasp point P and the rotation axis of the rotary joint 1022, but the reference straight line is not limited to this, and may be a predetermined part of the autonomous mobile manipulator 100. That's fine.

FIG. 16 is an example in which the present method is applied to an operation plan (S3206 in FIG. 8) in the picking article posture observation operation of the autonomous mobile manipulator 100. 16, the posture of the article measurement sensor, that is, the position and direction of the viewpoint C in FIG. There are two types of arm part forms that realize this viewpoint C: forms reaching

joint mechanisms

1022, 1023 c, and 1025, and forms reaching

joint mechanisms

1022, 1023 d, and 1025. Therefore, a straight line L ′ connecting the rotation axis of the rotary joint 1022 and the viewpoint C is taken as a reference straight line. Then, an arm part reference form determined by the reference straight line L 'is calculated, and a form reaching the

joint mechanisms

1022, 1023d, and 1025 can be selected as an arm part form close thereto.

Although specific embodiments of the present invention have been described in detail above, these are examples of implementations presented for a clear understanding of the disclosed invention. Accordingly, it goes without saying that various aspects, modifications, and combinations can be further formed in the above-described embodiment without departing from the scope of the claims. A part of the configuration of one embodiment can be replaced with the configuration of another embodiment, and the configuration of another embodiment can be added to the configuration of one embodiment. Further, it is possible to add, delete, and replace the configurations of other embodiments with respect to a part of the configurations of the embodiments.

For example, in FIGS. 11 to 13 and FIG. 14, the operation on the plane is limited to three degrees of freedom, but the arm portion 103 having three or more degrees of freedom is essentially the same way of thinking. It is clear that the present invention can be applied.

In the above embodiment, the autonomous mobile manipulator 100 having the mobile carriage unit 101 has been described. However, the present invention is not limited to this. For example, the present invention can also be applied to a stationary manipulator that is fixed at a predetermined location and moves only the arm portion 103.

Can be used to control various manipulators.

DESCRIPTION OF SYMBOLS 1 Picking robot system 100 Autonomous movement manipulator 101 Moving cart part 102

Arm part

1021, 1022, 1023, 1024, 1025, 1026 Rotating joint mechanism 103 End effector part 1031 Finger mechanism 110 Autonomous movement manipulator control part 120 Hand camera 200 Rack 210 Shelf board 2000 Rack placement area 300 Transport robot 310 Picking tray 400 Management computer 500 Input terminal 900 Picking target article

Claims

An operation planning method executed by an information processing apparatus to position a reference point associated with the arm unit at a desired position in a manipulator having an arm unit having a plurality of rotary joints and an end effector unit. And
A first process for setting a straight line connecting the rotation axis of the first joint of the manipulator and the reference point as a reference straight line;
A second process of setting the form of the arm portion determined from the reference straight line as a singular point form;
3rd process which sets the form of the said arm part in the distance nearest to the said singular point form as a target form among the forms which the said arm part can take in order to position the said reference point in a desired position,
A fourth process for searching for an arm trajectory that reaches the target form;
An operation planning method for a manipulator, comprising:
A manipulator operation planning method according to claim 1,
The first joint is a rotary joint closest to the proximal end of the manipulator;
The first joint and the rotation axis are parallel, and includes a second joint located on the arm extension side from the first joint,
The first joint mechanism and the rotation axis are parallel, and includes a third joint located on the arm part extension side from the second joint,
The reference point is part of the end effector;
The singularity form is a singularity form in which the first joint, the second joint, and the third joint are located on the reference straight line.
A manipulator operation planning method according to claim 1,
The end effector unit further includes an article measurement sensor,
Based on the measurement data of the article measurement sensor, calculate the attitude of the end effector unit,
A manipulator motion planning method, comprising: processing for calculating the reference point from the calculated attitude of the end effector unit.
A manipulator operation planning method according to claim 1,
In the third process,
The distance is evaluated using a square root of a value obtained by summing a square of a difference between angles of the rotary joint mechanisms in the singular point form and angles of the rotary joint mechanisms in the form that the arm unit can take. A manipulator operation planning method.
A mobile carriage section;
An arm part mounted on the movable carriage part;
A control unit for controlling the operation of the arm unit;
The arm portion includes a first joint and a second joint in order from the movable carriage side,
The control unit sets a reference point in association with the arm unit on the side opposite to the movable carriage unit with respect to the second joint, and performs movement control of the arm unit that positions the reference point at a desired position. A manipulator control system,
A first function that calculates the form of the arm portion that can be taken to position the reference point at a desired position as a plurality of candidate forms;
A second function for calculating a reference straight line connecting the reference point and the first joint;
A third function for calculating the form of the arm portion that matches the reference straight line as a singular point form;
Based on the comparison result with the singular point form, a fourth function of selecting a form of one arm part from the plurality of candidate forms and setting as a target form;
A fifth function for determining movements of the first joint and the second joint to reach the target form;
A manipulator control system.
The arm part on the opposite side of the movable carriage part with respect to the second joint is provided with a third joint,
The arm part on the side opposite to the movable carriage part with respect to the third joint is provided with an end effector part,
Set the reference point in a part of the end effector section,
The fifth function is:
The manipulator control system according to claim 5, which has a function of determining movements of the first joint, the second joint, and the third joint to reach the target form.
The fourth function is:
The distance is evaluated using a square root of a value obtained by summing a square of a difference between angles of the rotary joint mechanisms in the singular point form and angles of the rotary joint mechanisms in the plurality of candidate forms. Manipulator control system.
The controller is
The control system for a manipulator according to claim 5, wherein the control system is mounted on the movable carriage unit, or a part or all of the movable carriage unit is outside the movable carriage unit and connected by a wireless or wired line.
A manipulator having a moving carriage part and an arm part mounted on the moving carriage part,
The arm portion includes a first joint, a second joint, and a third joint in order from the movable carriage side,
The arm portion is
The third joint is driven by a movement control device that positions a reference point set at a part opposite to the moving carriage part of the third joint at a desired position,
The movement control device includes:
A first function that calculates the form of the arm portion that can be taken to position the reference point at a desired position as a plurality of candidate forms;
A second function for calculating a reference straight line connecting the reference point and the first joint;
A third function of calculating the form of the arm portion overlapping the reference straight line as a singular point form;
Based on the comparison result with the singular point form, a fourth function of selecting a form of one arm part from the plurality of candidate forms and setting as a target form;
A fifth function for determining movements of the first joint, the second joint, and the third joint to reach the target form;
Run the manipulator.
The fourth function is:
The manipulator according to claim 9, wherein the candidate form that is closest to the singular point form is selected as a target form.
The fourth function is:
The distance is evaluated using a square root of a value obtained by summing a square of a difference between an angle of each rotary joint mechanism in the singular point form and an angle of each rotary joint mechanism in the plurality of candidate forms. Manipulator.
In the arm portion, a camera is provided on the side opposite to the second joint of the third joint,
The manipulator according to claim 9, wherein the reference point is a viewpoint of the camera.