一种旋挖钻机操纵系统、旋挖钻机及控制方法Rotary drilling rig operating system, rotary drilling rig and control method
技术领域Technical field
本发明涉及工程机械领域,特别是一种旋挖钻机操纵系统、旋挖钻机及控制方法。The invention relates to the field of engineering machinery, in particular to a rotary drilling rig operating system, a rotary drilling rig and a control method.
背景技术Background technique
目前国内外的旋挖钻机的主要动作,如主卷、回转、动力头、加压等,均是机手在驾驶室内操纵液压先导手柄进行控制,由液压先导手柄控制先导油路,进而控制相应的电磁阀来实现各种动作。但是旋挖钻机是一种重型工程机械,平均重量可高达几十吨,而且整机重心较高,施工时机械伤害事故不确定性非常大,危险源较多,并不适应在特别复杂、恶劣的环境中施工,如:施工现场地层情况不明区域,易发生施工地面塌陷区域,环境温度超高、超低区域,存在有毒气体、有害物质等区域。这些因素增加了钻机施工的危险性,限制了旋挖钻机这种先进施工机械的使用范围。At present, the main actions of rotary drilling rigs at home and abroad, such as main coil, rotary, power head, pressurization, etc., are controlled by the operator in the cab to control the hydraulic pilot handle, and the hydraulic pilot handle controls the pilot oil passage, and then controls the corresponding Solenoid valves to achieve a variety of actions. However, the rotary drilling rig is a heavy-duty construction machine with an average weight of up to several tens of tons, and the center of gravity of the whole machine is high. The mechanical damage accident during construction is very uncertain, and there are many dangerous sources. It is not suitable for being particularly complicated and bad. Construction in the environment, such as: unclear areas of the construction site, prone to construction ground collapse areas, high ambient temperature, ultra-low areas, toxic gases, hazardous substances and other areas. These factors increase the risk of rig construction and limit the use of advanced construction machinery such as rotary drilling rigs.
发明内容Summary of the invention
针对上述现有技术存在的问题,本发明提出一种旋挖钻机操纵系统,包括发射器和接收器和比例调节阀,所述比例调节阀组能够调节旋挖钻机的各个执行元件的动作,所述发射器与所述接收器之间通过无线频率实时通讯或者通过CAN总线通讯连接,所述发射器能够向所述接收器发送指令信号,所述接收器的PWM输出端口与所述比例调节阀组连接,向所述比例调节阀组提供对应的PWM信号。In view of the above problems in the prior art, the present invention provides a rotary drilling rig operating system including a transmitter and a receiver and a proportional adjustment valve, the proportional adjustment valve group being capable of adjusting the actions of the respective actuators of the rotary drilling rig. Transmitting the transmitter and the receiver by wireless frequency real-time communication or by CAN bus communication, the transmitter can send a command signal to the receiver, the PWM output port of the receiver and the proportional control valve The group is connected to provide a corresponding PWM signal to the proportional control valve group.
进一步地,接收器包括无线遥控接口和CAN总线接口,所述操纵系统能够在无线频率实时通讯和CAN总线通讯之间切换。Further, the receiver includes a wireless remote control interface and a CAN bus interface, and the operating system is capable of switching between wireless frequency real-time communication and CAN bus communication.
进一步地,所述比例调节阀组包括:上车回转向左比例调节阀、上车回转向右比例调节阀、履带向前比例调节阀、履带向后比例调节阀、加压缸提升比例调节阀、加压缸下降比例调节阀、动力头左转比例调节
阀和动力头右转比例调节阀。Further, the proportional control valve group comprises: an upper return steering left proportional control valve, an upper return steering right proportional adjustment valve, a crawler forward proportional adjustment valve, a track backward proportional adjustment valve, and a pressurized cylinder lifting proportional adjustment valve. , the pressure cylinder descending proportional control valve, the power head left turn proportional adjustment
The valve and power head turn right into the proportional control valve.
进一步地,所述上车回转向左比例调节阀、上车回转向右比例调节阀、履带向前比例调节阀、履带向后比例调节阀、加压缸提升比例调节阀、加压缸下降比例调节阀、动力头左转比例调节阀和动力头右转比例调节阀的均为比例电磁阀。Further, the upper vehicle back to the left proportional adjustment valve, the upper vehicle back to the right proportional adjustment valve, the track forward proportional adjustment valve, the track backward proportional adjustment valve, the pressurized cylinder lifting proportional adjustment valve, the pressure cylinder descending ratio The regulating valve, the power head left-turn proportional adjusting valve and the power head right-turn proportional adjusting valve are all proportional solenoid valves.
进一步地,所述发射器包括操纵装置。Further, the transmitter includes an operating device.
进一步地,所述操纵装置包括线性摇杆,通过控制摇杆的操纵幅度来控制所述发射器指令信号,从而通过接收器控制比例调节阀,进而调节所述旋挖机动作的速度。Further, the operating device comprises a linear rocker, and the transmitter command signal is controlled by controlling the operating amplitude of the rocker, so that the proportional control valve is controlled by the receiver, thereby adjusting the speed of the rotary machine.
进一步地,还包括电源开关、蓄电池、所述蓄电池的负极通过电源开关接地,所述蓄电池的正极连接所述接收器的电源端。Further, the power switch, the battery, and the negative electrode of the battery are grounded through a power switch, and the positive electrode of the battery is connected to the power end of the receiver.
本发明也提出一种旋挖钻机,其包括上述的操纵系统。The invention also proposes a rotary drilling rig comprising the above described steering system.
本发明同时也一种如上述的操纵系统的控制方法,包括:所述发射器通过无线频率实时通讯或者通过CAN总线通讯向所述接收器发送指令信号;The invention also has a control method of the operating system as described above, comprising: the transmitter transmitting a command signal to the receiver via wireless frequency real-time communication or via CAN bus communication;
所述接收器的根据接收的指令信号通过PWM输出端口向所述比例调节阀组提供对应的PWM信号。The receiver provides a corresponding PWM signal to the proportional regulating valve group through the PWM output port according to the received command signal.
进一步地,包括:在所述发射器通过无线频率实时通讯或者通过CAN总线通讯向所述接收器发送指令信号之前,还包括在无线频率实时通讯和CAN总线通讯之间选择通信模式的步骤。Further, the method further includes the step of selecting a communication mode between the radio frequency real-time communication and the CAN bus communication before the transmitter transmits the command signal to the receiver through wireless frequency real-time communication or via CAN bus communication.
进一步地,所述操纵装置包括线性摇杆,控制所述摇杆的操纵幅度,进而控制所述发射器指令信号,从而通过接收器控制比例调节阀组,进而调节所述旋挖机动作的速度。Further, the operating device includes a linear rocker that controls the operating amplitude of the rocker to control the transmitter command signal, thereby controlling the proportional valve group through the receiver, thereby adjusting the speed of the rotary machine .
本发明的有益效果是:使旋挖钻机机手既可以在驾驶室内操纵机器,又可以离开驾驶室远距离操纵机器,以避免机器周围的环境危险及各种可能的伤害,从而使旋挖钻机能适应更加复杂、恶劣的工作环境,拓展了旋挖钻机的使用范围。The utility model has the beneficial effects that the rotary drilling rig machine can operate the machine in the cab, and can remotely operate the machine from the cab to avoid environmental hazards and various possible injuries around the machine, thereby making the rotary drilling rig It can adapt to more complicated and harsh working environment and expand the scope of use of rotary drilling rigs.
本发明的有益效果是:使旋挖钻机机手既可以在驾驶室内操纵机器,又可以离开驾驶室远距离操纵机器,以避免机器周围的环境危险及
各种可能的伤害,从而使旋挖钻机能适应更加复杂、恶劣的工作环境,拓展了旋挖钻机的使用范围。The invention has the beneficial effects that the rotary drilling rig operator can operate the machine in the cab and remotely operate the machine from the cab to avoid environmental hazards around the machine.
A variety of possible injuries, so that the rotary drilling rig can adapt to more complex and harsh working environment, expanding the scope of use of rotary drilling rigs.
附图说明DRAWINGS
此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The drawings described herein are intended to provide a further understanding of the invention, and are intended to be a part of the invention. In the drawing:
图1为本发明的旋挖钻机操纵系统的一个实施例的原理图。1 is a schematic diagram of one embodiment of a rotary drilling rig operating system of the present invention.
具体实施方式Detailed ways
下面结合附图对本发明作进一步说明。The invention will now be further described with reference to the accompanying drawings.
如图1所示为本发明的旋挖钻机操纵系统的一个实施例,其包括电源开关1、蓄电池2、发射器3和接收器4和比例调节阀,所述比例调节阀能够调节所述旋挖机动作的速度,所述蓄电池2的负极通过电源开关1接地,所述蓄电池2的正极连接所述接收器4的电源端,所述发射器3与所述接收器4之间通过无线频率实时通讯或者通过CAN总线通讯连接,所述发射器3能够向所述接收器4发送PWM信号,所述接收器4的PWM输出端口与所述比例调节阀连接。当操纵发射器3上的动作摇杆时,发射器3通过无线频率将信号传输给接收器4无线,或通过CAN总线将信号传输给接收器4有线。例如操纵发射器3上的加压提升摇杆,接收器4根据接收到的信号指令,输出对应的PWM信号至接收器4的4~11中的至少一端,8端输出的PWM信号控制对应的比例调节阀动作,此时钻机的加压缸进行提升。按此操作可远距离控制钻机的主要动作,不需要在驾驶室内,同样可以操纵机器。1 shows an embodiment of a rotary drilling rig operating system according to the present invention, which includes a power switch 1, a battery 2, a transmitter 3 and a receiver 4, and a proportional control valve, the proportional adjustment valve being capable of adjusting the rotation The speed of the excavator action, the negative pole of the battery 2 is grounded through the power switch 1, the positive pole of the battery 2 is connected to the power end of the receiver 4, and the radio frequency is passed between the transmitter 3 and the receiver 4. The real-time communication is connected via a CAN bus, the transmitter 3 is capable of transmitting a PWM signal to the receiver 4, and the PWM output port of the receiver 4 is connected to the proportional control valve. When manipulating the action rocker on the transmitter 3, the transmitter 3 transmits the signal to the receiver 4 wirelessly via wireless frequency or transmits the signal to the receiver 4 via the CAN bus. For example, the pressure lifting rocker on the transmitter 3 is manipulated, and the receiver 4 outputs a corresponding PWM signal to at least one of the 4 to 11 of the receiver 4 according to the received signal command, and the PWM signal of the 8-terminal output controls the corresponding The proportional control valve operates, and the pressurizing cylinder of the drilling machine is lifted. According to this operation, the main action of the rig can be controlled from a long distance, and the machine can be operated without being in the cab.
接收器4包括无线遥控接口和CAN总线接口,所述操纵系统能够在无线频率实时通讯和CAN总线通讯之间切换。The receiver 4 includes a wireless remote control interface and a CAN bus interface that is capable of switching between wireless frequency real-time communication and CAN bus communication.
为了实现驾驶室、遥控操纵功能的切换,液压系统增加了一套电比例液压先导控制系统,电比例液压先导控制系统与原液压先导阀并联,并通过液压梭阀组联系在一起。两个系统由一个先导泵供油,能实现两
种操作系统独立操作旋挖钻机。在电比例液压先导控制系统中,由有线无线遥控系统控制电比例。通过遥控系统的操控,能实现旋挖钻机的主要功能。In order to realize the switching of the cab and remote control functions, the hydraulic system has added a set of electric proportional hydraulic pilot control system. The electric proportional hydraulic pilot control system is connected in parallel with the original hydraulic pilot valve and is connected by the hydraulic shuttle valve group. The two systems are supplied by a pilot pump to achieve two
The operating system independently operates the rotary drilling rig. In the electric proportional hydraulic pilot control system, the electric proportional is controlled by a wired wireless remote control system. Through the control of the remote control system, the main functions of the rotary drilling rig can be realized.
如图1所示,所述比例调节阀组包括:上车回转向左比例调节阀6、上车回转向右比例调节阀8、履带向前比例调节阀7、履带向后比例调节阀8、加压缸提升比例调节阀9、加压缸下降比例调节阀10、动力头左转比例调节阀11和动力头右转比例调节阀12。可根据不同性质的比例阀来进行相应的控制。As shown in FIG. 1 , the proportional control valve group includes: an upper return steering left proportional adjustment valve 6 , an upper return steering right proportional adjustment valve 8 , a track forward proportional adjustment valve 7 , and a track backward proportional adjustment valve 8 . The pressurizing cylinder lift proportional adjustment valve 9, the pressurizing cylinder lowering proportional regulating valve 10, the power head left turn proportional adjusting valve 11 and the power head right turn proportional adjusting valve 12. Corresponding control can be carried out according to proportional valves of different nature.
为了更好地实现控制,所述上车回转向左比例调节阀6、上车回转向右比例调节阀8、履带向前比例调节阀7、履带向后比例调节阀8、加压缸提升比例调节阀9、加压缸下降比例调节阀10、动力头左转比例调节阀11和动力头右转比例调节阀12的均为比例电磁阀。In order to achieve better control, the upper vehicle turns to the left proportional adjustment valve 6, the upper vehicle back to the right proportional adjustment valve 8, the track forward proportional adjustment valve 7, the track backward proportional adjustment valve 8, and the pressure cylinder lifting ratio The regulating valve 9, the pressurized cylinder lowering proportional regulating valve 10, the power head left-turn proportional adjusting valve 11 and the power head right-turn proportional adjusting valve 12 are all proportional solenoid valves.
便于操作的需要,所述发射器3包括操纵装置。For ease of operation, the transmitter 3 includes an operating device.
具体地,所述操纵装置包括线性摇杆,通过控制摇杆的操纵幅度来控制所述发射器3PWM输出的大小,从而通过接收器4控制比例调节阀,进而调节所述旋挖机动作的速度。Specifically, the operating device includes a linear rocker that controls the magnitude of the PWM output of the transmitter 3 by controlling the amplitude of the manipulation of the rocker, thereby controlling the proportional adjustment valve through the receiver 4, thereby adjusting the speed of the rotary excavator operation. .
根据安全考虑,所述接收器4还包括接地端口。The receiver 4 also includes a ground port, depending on safety considerations.
根据实际工况的需要,所述无线频率实时通讯的距离为100~150米。According to the actual working conditions, the distance of the wireless frequency real-time communication is 100-150 meters.
考虑CAN总线通讯的有效传输距离,所述CAN总线通讯的距离约为50米。本系统采用全数字式微功率高频无线接收发射装置,有多个频率段,有效工作范围可达100-150米。为了防止施工现场强磁场的干扰而无法使用无线频率,因此还另备有一套有线操作备用方案,操作距离可达50米。Considering the effective transmission distance of CAN bus communication, the distance of the CAN bus communication is about 50 meters. The system adopts all-digital micro-power high-frequency wireless receiving and transmitting device, which has multiple frequency segments, and the effective working range can reach 100-150 meters. In order to prevent the interference of the strong magnetic field on the construction site and the radio frequency cannot be used, there is also a wired operation alternative solution with an operating distance of up to 50 meters.
本发明还提出了一种上述的操纵系统的控制方法,包括:所述发射器3通过无线频率实时通讯或者通过CAN总线通讯向所述接收器4发送指令信号;所述接收器4的根据接收的指令信号通过PWM输出端口向所述比例调节阀组提供对应的PWM信号。The present invention also provides a control method for the above-mentioned operating system, comprising: the transmitter 3 transmitting a command signal to the receiver 4 via wireless frequency real-time communication or via CAN bus communication; and receiving according to the receiver 4 The command signal provides a corresponding PWM signal to the proportional control valve group through the PWM output port.
为了便于模式的选择,在所述发射器3通过无线频率实时通讯或
者通过CAN总线通讯向所述接收器4发送指令信号之前,还包括在无线频率实时通讯和CAN总线通讯之间选择通信模式的步骤。In order to facilitate the selection of modes, the transmitter 3 communicates in real time via radio frequency or
Before transmitting the command signal to the receiver 4 via the CAN bus communication, the method further includes the step of selecting a communication mode between the wireless frequency real-time communication and the CAN bus communication.
所述操纵装置包括线性摇杆,控制所述摇杆的操纵幅度,进而控制所述发射器3指令信号,从而通过接收器4控制比例调节阀组,进而调节所述旋挖机动作的速度。The operating device includes a linear rocker that controls the amplitude of the manipulation of the rocker, thereby controlling the command signal of the transmitter 3, thereby controlling the proportional control valve group through the receiver 4, thereby adjusting the speed of the rotary excavator operation.
下面以加压提升为例,说明一下具体操作过程:操纵发射器3上的加压提升摇杆,接收器4根据接收到的信号指令,输出对应的PWM信号至接收器4的8端,8端输出的PWM信号控制加压提升比例电磁阀9动作,此时钻机的加压缸进行提升。其它动作同理,按此操作可远距离控制钻机的主要动作,不需要在驾驶室内,同样可以操纵机器。其他类型电磁阀的操作与上述类似。Taking the pressure boosting as an example, the specific operation process will be described: the pressure lifting rocker on the transmitter 3 is manipulated, and the receiver 4 outputs a corresponding PWM signal to the 8 end of the receiver 4 according to the received signal command, 8 The PWM signal outputted by the terminal controls the action of the pressurizing lift proportional solenoid valve 9, at which time the pressurizing cylinder of the drill is lifted. The other actions are the same. According to this operation, the main action of the rig can be controlled from a distance, and the machine can be operated without being in the cab. Other types of solenoid valves operate similarly to the above.
另外,本发明也提出一种旋挖钻机,包括上述的操纵系统。In addition, the present invention also provides a rotary drilling rig comprising the above described steering system.
最后应当说明的是:以上实施例仅用以说明本发明的技术方案而非对其限制;尽管参照较佳实施例对本发明进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本发明的具体实施方式进行修改或者对部分技术特征进行等同替换;而不脱离本发明技术方案的精神,其均应涵盖在本发明请求保护的技术方案范围当中。
It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to be limiting; although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that The invention is not limited to the spirit of the technical solutions of the present invention, and should be included in the scope of the technical solutions claimed in the present invention.