WO2016112763A1 - Water-lubricated high-pressure plunger pump and handheld high-pressure jet apparatus - Google Patents

Water-lubricated high-pressure plunger pump and handheld high-pressure jet apparatus Download PDF

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Publication number
WO2016112763A1
WO2016112763A1 PCT/CN2015/097282 CN2015097282W WO2016112763A1 WO 2016112763 A1 WO2016112763 A1 WO 2016112763A1 CN 2015097282 W CN2015097282 W CN 2015097282W WO 2016112763 A1 WO2016112763 A1 WO 2016112763A1
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WO
WIPO (PCT)
Prior art keywords
water
water inlet
hole
end cover
plunger pump
Prior art date
Application number
PCT/CN2015/097282
Other languages
French (fr)
Chinese (zh)
Inventor
蒋祖光
Original Assignee
沃尔科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201520051004.2U external-priority patent/CN204572370U/en
Priority claimed from CN201510036847.XA external-priority patent/CN104564576B/en
Application filed by 沃尔科技有限公司 filed Critical 沃尔科技有限公司
Publication of WO2016112763A1 publication Critical patent/WO2016112763A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B9/00Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
    • B05B9/03Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
    • B05B9/04Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/18Lubricating

Definitions

  • the invention relates to the field of hydraulic technology, in particular to a water-lubricated high-pressure piston pump and a hand-held high-pressure injection device.
  • the high-pressure plunger pump performs reciprocating piston movement in the cylinder bore of the cylinder through its plunger to realize liquid suction and boost pumping
  • the cylinder of the high-pressure piston pump is generally installed inside the casing, and the casing mainly includes the casing. And end caps at both ends of the housing.
  • the water inlet and the water outlet of the existing high-pressure plunger pump are generally disposed at the same end cover, and the water inlet and the water outlet can directly correspond to the cylinder hole of the cylinder.
  • the inventors have found that at least the following problems exist in the prior art: since the water inlet and the water outlet are designed on the same end cover, the design of the water flow channel is difficult, especially When the high-pressure plunger pump needs to be miniaturized, the water flow channel is more difficult to design; in addition, if the miniaturized high-pressure piston pump is applied to the hand-held high-pressure injection device, such as a hand-held high-pressure fire extinguishing device, a hand-held high voltage Flushing equipment, etc., because the water outlet of the hand-held high-pressure injection device needs to be designed at the front end, and at this time, the water inlet is also designed at the front end, which inevitably leads to inconvenient carrying and inconvenient installation of the product.
  • the hand-held high-pressure injection device such as a hand-held high-pressure fire extinguishing device, a hand-held high voltage Flushing equipment, etc.
  • the technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a water-lubricated high-pressure plunger pump and a hand-held high-pressure injection device, which can better perform water.
  • Flow channel design is to overcome the deficiencies of the prior art and provide a water-lubricated high-pressure plunger pump and a hand-held high-pressure injection device, which can better perform water.
  • a water-lubricated high-pressure piston pump includes a housing having a through hole, wherein the through hole is provided with a cylinder body, and the cylinder body is provided with a cylinder hole according to a circumferential array, and one end of the through hole is provided with a water outlet cover, the other end is provided with a water outlet end cover, a returning disc is arranged between the cylinder body and the water inlet end cover, and a distribution plate is arranged between the cylinder body and the water outlet end cover;
  • the water inlet cover is provided with a water inlet passage communicating with the outside, the water inlet passage is in communication with the water inlet hole on the distribution plate; and the water outlet end cover is provided with a water outlet passage communicating with the outside.
  • the water outlet channel is in communication with a water outlet hole on the distribution plate.
  • a side gap is formed between the cylinder and the casing, and the water inlet passage communicates with the water inlet hole on the distribution plate through the side gap.
  • the water outlet end cover is further provided with a water guiding passage, one end of the water guiding passage communicates with the water inlet hole on the distribution plate, and the other end passes through the side between the cylinder body and the casing A gap is in communication with the water inlet passage.
  • the water inlet of the water inlet passage is disposed at a cylindrical side of the water inlet end cover.
  • a communication hole is disposed on the cylinder body in the axial direction, and the water inlet passage is further communicated with the water inlet hole of the distribution plate through the communication hole.
  • the communication hole is spaced apart from the cylinder bore in a circumferential direction.
  • the bore of the cylinder bore is larger than the bore of the communication bore.
  • the diameter of the communication hole is 0.5 to 0.8 times the aperture of the cylinder hole.
  • the return disk is provided with a plunger shoe assembly inserted into the cylinder bore.
  • the inner end surface of the water inlet end cover is a sloped surface, and the plunger shoe assembly is attached to the inclined surface to move.
  • the water-lubricated high-pressure piston pump is a small high-pressure plunger pump
  • the water inlet end cap is a high-pressure piston pump installation end
  • the water outlet end cover is a high-pressure plunger pump pump water end.
  • the water inlet end cover is provided with a first shaft hole through which the drive shaft passes, the first shaft hole is provided with a first bearing, and the water inlet passage is worn from the outer end of the first bearing To the inner end of the first bearing.
  • the water outlet end cover is provided with a second shaft hole for mounting a drive shaft, and the second shaft hole is provided with a second bearing, and the water guiding passage passes from the inner end of the second bearing to the first The outer end of the two bearings.
  • a hand-held high-pressure injection device comprising a base and a hand-held portion, wherein the base is provided with a motor, and further comprises a water-lubricated high-pressure plunger pump according to the above technical solution, the water-lubricated high-pressure plunger pump
  • the inlet cover is assembled with the base.
  • the water-lubricated high-pressure plunger pump has a water inlet end cover and a water outlet end cover respectively disposed at two ends of the through hole on the casing, and a returning plate, a cylinder body and a water outlet are arranged between the cylinder body and the water inlet end cover
  • a flow distribution plate is arranged between the end caps; a water inlet passage is arranged on the water inlet end cover, and a water outlet channel is arranged on the water outlet end cover, the water inlet channel is connected with the water inlet hole of the distribution plate, and the water outlet channel and the water outlet hole of the distribution plate Connected.
  • the influent water can be sucked through the cylinder bore of the cylinder, and the effect of the water-lubricated high-pressure plunger pump on the water inlet pressure is achieved.
  • the water-lubricated high-pressure plunger pump provided by the present invention, since the water inlet passage and the water outlet passage are respectively designed on the inlet end cover and the outlet end cover, water flow can be respectively performed on the inlet end cover and the outlet end cover.
  • the channel design increases the design space of the water flow channel, so that the water flow channel design can be better.
  • the water in the water inlet passage passes through the cylinder and reaches the water inlet hole, so that the water entering the water inlet hole can cool the cylinder.
  • the high-pressure piston pump is miniaturized, the overall heat dissipation area is small due to its small size, and it is easy to overheat during high-speed operation.
  • the cylinder can be cooled well. Therefore, it functions to protect the high pressure plunger pump.
  • the water inlet end cap of the water-lubricated high-pressure piston pump is connected with the machine base, thereby making the water inlet end
  • the water inlet of the cover can be located at the rear end of the hand-held high pressure injection device, thereby facilitating the carrying and installation of the hand held high pressure injection device.
  • Figure 1 is a cross-sectional view of a high pressure piston pump in accordance with an embodiment of the present invention
  • Figure 2 is a partial enlarged view of part I of Figure 1;
  • Figure 3 is a partial enlarged view of a portion II of Figure 1;
  • Figure 4 is a partial enlarged view of a portion III of Figure 1;
  • Figure 5 is a cross-sectional view of a cylinder block in accordance with an embodiment of the present invention.
  • Figure 6 is a right side view of Figure 5;
  • Figure 7 is a cross-sectional view of the first bearing in the embodiment of the present invention.
  • Figure 8 is a right side view of Figure 7;
  • Figure 9 is a front elevational view of the high pressure injection device in accordance with an embodiment of the present invention.
  • Figure 10 is a cross-sectional view taken along line A-A of Figure 9;
  • the embodiment of the present invention provides a water-lubricated high-pressure plunger pump.
  • the high-pressure plunger pump includes a housing 10 having a through hole, and a cylinder 20 is disposed in the through hole, and the cylinder 20 is circumferentially
  • the array is provided with a cylinder hole 21 (the cylinder hole 21 is as shown in FIG. 5 or FIG. 6).
  • the two end covers are respectively designed as the water inlet end cover 30 and the water outlet end cover 40.
  • one end of the through hole in the casing 10 is provided with a water inlet end cover 30, that is, the right end of the through hole in FIG.
  • the first end of the through hole 10 is provided with a water outlet end cover 40, that is, the left end of the through hole in FIG. 1 is provided with a water end cover 40, and a distribution plate 60 is disposed between the cylinder block 20 and the water outlet end cover 40, and the distribution plate 60 is disposed on the distribution plate 60.
  • the water inlet hole 61 and the water outlet hole 62 are provided. When the cylinder 20 rotates, the cylinder hole 21 absorbs water corresponding to the position of the water inlet hole 61, and the cylinder hole 21 is squeezed when it corresponds to the position of the water outlet hole 62. .
  • the water inlet end cover 30 is provided with a water inlet passage 31 which can communicate with the outside
  • the water outlet end cover 40 is provided with a water outlet passage 41 which can communicate with the outside.
  • the water outlet passage 41 communicates with the water outlet hole 62 on the distribution plate 60, and the water inlet passage 31 passes through the side gap 22 between the cylinder block 20 and the casing 10 (the side gap 22 is as shown in FIG.
  • the water inlet hole 61 of the 60 is connected, so that the water entering from the water inlet passage 31 can enter the water inlet hole 61 of the front end through the side gap 22, and the water-lubricated high-pressure plunger pump is realized at the water inlet end cover 30.
  • the water inlet and outlet cover 40 respectively enter and exit water, so that the water flow channel design can be respectively performed on the water inlet end cover 30 and the water outlet end cover 40, thereby increasing the design space of the water flow channel, thereby enabling better design of the water flow channel.
  • the water inlet hole 61 which is referred to in the embodiment of the present invention, enters the water inlet hole 61, and indicates the water inlet hole 61 where the water flow arrives. As long as the piston movement of the plunger shoe assembly 51 causes a negative pressure in the cylinder hole 21, the water inlet hole can be The water flow at 61 is sucked into the cylinder bore 21.
  • the overall heat dissipation area is small due to its small size, and it is easy to overheat during high-speed operation.
  • the water is introduced from the water.
  • the water entering the passage 31 passes through the cylinder 20 and reaches the water inlet hole 61, so that the cylinder 20 can be cooled well.
  • the role of a water-lubricated high-pressure plunger pump is important.
  • the water outlet end cover 40 is further provided with a water guiding channel 42 at one end of the water guiding channel 42.
  • the water inlet hole 61 on the distribution plate 60 communicates with the other end in communication with the side gap 22, so that the water guiding passage 42 can communicate with the water inlet passage 31 through the side gap 22 between the cylinder block 20 and the casing 10.
  • the design manner of the water guiding channel 42 in the embodiment of the present invention includes but is not limited to the following solutions:
  • the outlet end cover 40 is provided with a second shaft hole 43 for mounting a drive shaft, and the second shaft hole 43 is provided with a second bearing 44, and the water guiding passage 42 is designed to be from the inner end of the second bearing 44. After being worn to the outer end of the second bearing 44, it communicates with the water inlet hole 61 of the valve plate 60, so that the second bearing 44 can be lubricated and cooled while being in the water.
  • the cylinder block 20 is shown.
  • a distribution plate 60 and a thrust plate 70 are disposed between the distribution plate 60 and the thrust plate 70, and an end surface gap 63 is provided between the distribution plate 60 and the thrust plate 70.
  • the end surface gap 63 communicates with the side gap 22 and
  • the second shaft hole 43 wherein the second shaft hole 43 is a part of the water guiding passage 42, can pass from the inner end of the second bearing 44 to the outer end of the second bearing 44, passes through the outer end of the second bearing 44, and passes through the water outlet.
  • the through hole formed inside the end cover 40 communicates with the water inlet hole 61, which is also a part of the water guiding passage 42.
  • a water inlet gap 64 is provided at the water inlet hole 61, and the water inlet gap 64 communicates with the water inlet hole 61 and the side gap 22, This water inlet gap 64 is a form of the water intake passage 42.
  • the embodiment of the present invention simultaneously adopts the design manners of the above two water guiding channels 42.
  • the water inlet end cover 30 is also provided with a first shaft hole 32 through which the drive shaft passes, and the first shaft hole 32 is provided with a first bearing 33 for cooling and lubricating the first bearing. 33.
  • the embodiment of the present invention passes the water inlet passage 31 from the outer end of the first bearing 33 to the inner end of the first bearing 33.
  • the final course of the water inlet passage 31 in Fig. 2 is transmitted from the outer end of the first bearing 33 to the inner end of the first bearing 33, thereby achieving communication with the side gap 22, in fact, without the need for lubrication first
  • the water inlet passage 31 can also be directly passed out from the inner end surface 34 of the water inlet end cover 30 to achieve communication with the side gap 22 without To pass through the first bearing 33, this solution is not shown in the drawings because it is not an optimal solution.
  • the water entering from the water inlet passage 31 mainly flows through the side gap 22 to the water inlet hole 61 of the distribution plate 60, and the cooling of the cylinder block 20 is also enhanced in order to increase the water flow path, as shown in FIGS. 5 and 6.
  • the embodiment of the present invention further provides a communication hole 23 in the axial direction of the cylinder block 20, and the communication hole 23 can communicate with the water inlet passage 31 and the water inlet hole 61 of the distribution plate 60, and the water flow passes through the communication hole 23
  • the cylinder 20 and the plunger shoe assembly 51 can be cooled to provide protection for the water lubricated high pressure piston pump.
  • the communication hole 23 and the cylinder hole 21 are spaced apart in the circumferential direction.
  • 10 holes are made in the circumferential direction, 5 of which are the communication holes 23, and 5 are the cylinder holes 21.
  • the cylinder bore 21 is spaced apart from the communication hole 23.
  • the plunger shoe assembly 51 is slidably attached to the swash plate.
  • the embodiment of the present invention will be inserted into the water inlet cap 30.
  • the end face 34 is designed as a bevel so that the plunger shoe assembly 51 can be fitted to the bevel to move, thus, in contrast to the prior art, the embodiment of the invention eliminates the swash plate, so that the water-lubricated high-pressure plunger pump It is even more compact.
  • the water-lubricated high-pressure plunger pump is preferably a small high-pressure plunger pump, and the small high-pressure plunger pump is mainly used on the hand-held spray device to realize the injection of the high-pressure liquid, so that the water inlet end can be closer to the holding.
  • the water inlet end cover 30 is designed as a high pressure piston pump installation end
  • the water outlet end cover 40 is a water pump end of the high pressure piston pump pump, thereby facilitating the carrying and installation of the high pressure injection device.
  • the water inlet of the water inlet passage 31 is disposed at the side of the cylindrical surface of the water inlet end cover 30, so that the water inlet pipe can be conveniently combined with
  • the inlet connection is not subject to interference that needs to be fixedly mounted on the high pressure piston pump at the inlet end.
  • the embodiment of the invention provides a water-lubricated high-pressure plunger pump, in particular to a water-lubricated high-pressure plunger pump for lubricating a bearing, as shown in FIG. 1 , comprising a housing 10 having a through hole, and a through hole is provided therein
  • the cylinder block 20 is provided with a cylinder bore 21 (the cylinder bore 21 is as shown in FIG. 5 or FIG. 6) on the cylinder block 20, and the water inlet end cover 30 and the water outlet end cover 40 are respectively disposed at two ends of the through hole.
  • a water distribution tray 60 is disposed between the cylinder block 20 and the water outlet end cover 40.
  • the water inlet end cover 30 is provided with a water inlet passage 31 communicating with the outside, and the water outlet end cover 40 is provided with a water outlet passage 41 communicating with the outside.
  • the water inlet passage 31 communicates with the water inlet hole 61 of the flow regulating disk 60 through the side gap 22 between the cylinder 20 and the casing 10 (the side gap 22 is as shown in FIG. 4).
  • the present invention is provided with a returning disc 50 between the cylinder block 20 and the water inlet end cap 30, and the returning spool 50 is provided with a plunger shoe assembly 51 inserted into the cylinder bore 21.
  • the two end caps are respectively designed as the water inlet end cover 30 and the water outlet end cover 40, so that the water flow passage can be more conveniently designed, and the water inlet passage 31 on the water inlet end cover 30 and the water outlet passage 41 on the water outlet end cover 40 can be designed.
  • the working principle of the plunger shoe assembly 51 is similar to that of the embodiment 1, and will not be described herein.
  • the water outlet end cover 40 of the embodiment of the present invention is provided with a shaft hole for mounting a drive shaft, and a bearing hole is provided at the shaft hole.
  • the shaft hole in this embodiment is the second shaft hole 43 in the present invention.
  • the bearing is the second bearing 44.
  • the water outlet end cover 40 is further provided with a water guiding passage 42 from the second bearing 44. After the end is passed to the outer end of the second bearing 44, it communicates with the water inlet hole 61 of the valve plate 60, so that the water flow can pass through the second bearing 44 and enter the water inlet hole 61, thereby achieving water lubrication and cooling of the second bearing 44.
  • the utility model has the functions of protecting the second bearing 44 and prolonging the service life.
  • the bearing in the embodiment of the invention adopts a rolling bearing, so that the water in the entire shaft hole can lubricate and cool the rolling bearing.
  • the water guiding passage 42 may be, but not limited to, the following design: as shown in FIG. 1 and FIG. 3, a distribution plate 60 and a thrust plate 70, a distribution plate 60 and a thrust stop are sequentially disposed between the cylinder 20 and the water outlet end cover 40.
  • An end face gap 63 at the water inlet hole 61 is provided between the disks 70, and the end face gap 63 communicates with the side gap 22 between the cylinder block 20 and the casing 10, and the second shaft hole 43.
  • the water flowing out from the side gaps 22 can sequentially pass through the end face gap 63 and the second shaft hole 43, thereby achieving cooling and lubrication of the second bearing 44.
  • the above second shaft hole 43 is a part of the water guiding passage 42 through which the water flow passes from the inner end of the second bearing 44 to the outer end of the second bearing 44, and the water flows into the second.
  • the water inlet hole 61 wherein the remaining portion of the water guiding passage 42 may be a through hole formed inside the water outlet end cover 40, the through hole simultaneously communicating with the second shaft hole 43 and the water inlet hole 61, of course, the water outlet end cover here 40 includes both the end cap body and the outlet body mounted to the outlet end cap 40.
  • the end face gap 63 in addition to directing water flow to the bearing for lubrication and cooling, the end face gap 63 in the embodiment of the present invention also communicates with the water inlet hole 61, and the side gap 22 between the cylinder block 20 and the casing 10.
  • the water inlet hole 61 can be made to communicate with the side gap 22, so that water flowing out from the side gap 22 can directly enter the water inlet hole 61 through the end face gap 63.
  • the embodiment of the present invention further provides a water inlet gap 64 at the water inlet hole 61 between the water outlet end cover 40 and the distribution plate 60, and the water inlet gap 64 is equivalent to
  • the water inlet passage 42 has no bearing lubrication and cooling effect, the water inlet gap 64 communicates with the water inlet hole 61, and the side gap 22 between the cylinder block 20 and the casing 10, so that the water flowing out from the side gap 22 can also be It enters the water inlet hole 61 through the water inlet gap 64.
  • the embodiment of the present invention further provides a water barrier rib 45 between the water inlet gap 64 and the second shaft hole 43.
  • the water at the second shaft hole 43 must be lubricated and cooled by the bearing before entering the water inlet hole 61, thereby ensuring the lubrication and cooling effect of the bearing.
  • the water barrier rib 45 in the embodiment of the present invention is preferably disposed on the water outlet end cover 40, and the water barrier rib 45 is sealingly engaged with the distribution plate 60.
  • the embodiment of the invention provides a water-lubricated high-pressure plunger pump, in particular to a water-lubricated high-pressure plunger pump for lubricating a bearing.
  • the high-pressure plunger pump comprises a housing 10 having a through hole.
  • a cylinder 20 is disposed in the hole, and a cylinder bore 21 is arranged on the cylinder 20 in a circumferential array (the cylinder bore 21 is as shown in FIG. 5 or FIG. 6), and the water inlet end cover 30 and the water outlet end cover are respectively disposed at two ends of the through hole. 40.
  • a returning disc 50 is disposed between the cylinder block 20 and the water inlet end cover 30.
  • the returning spool 50 is provided with a plunger shoe assembly 51 inserted into the cylinder bore 21; the water inlet end cap 30 is provided with an external connection Inlet passage 31, the end cap of the present invention having one end of the return disc 50
  • the water inlet passage 31 is provided on the upper side, so that the water flow passage can be designed more conveniently.
  • the embodiment of the invention preferably is provided on the outlet cap 40 with the exterior Connected water outlet channel 41.
  • the design of the water inlet channel 31 and the water outlet channel 41 and the working principle of the plunger shoe assembly 51 can be implemented with reference to the embodiment 1, and details are not described herein again.
  • the embodiment of the present invention is provided with a distribution plate 60 and a thrust plate 70 between the outlet end cover 40 and the cylinder block 20, and the water inlet passage 31 passes through the cylinder block 20.
  • the side gap 22 between the housing 10 and the housing 10 (the side gap 22 is as shown in FIG. 4) communicates with the water inlet hole 61 of the valve plate 60, so that the water of the water inlet passage 31 can enter through the side gap 22. It goes to the water inlet hole 61 of the distribution plate 60 to enter the cylinder bore 21.
  • the water inlet end cover 30 of the embodiment of the present invention further has a shaft hole through which the drive shaft passes, and a bearing is disposed at the shaft hole.
  • the shaft hole is the first shaft hole 32 in the present invention
  • the bearing is the first bearing 33 in the invention.
  • the water inlet passage 31 passes from the outer end of the first bearing 33 to the inner end of the first bearing 33 to introduce water into the shell. Inside the body 10, in this way, after entering the water inlet passage 31, the water needs to flow through the first bearing 33 to enter the water-lubricated high-pressure piston pump, thereby realizing water lubrication of the first bearing 33 by the incoming water flow. And cooling, to protect the first bearing 33, to extend the service life.
  • the embodiment of the present invention provides a mechanical seal assembly 80 located outside the first bearing 33 between the inlet end cap 30 and the drive shaft, Sealing can be performed by the mechanical seal assembly 80 without leakage of water at the first axial bore 32 in the middle of the inlet end cap 30.
  • the first bearing 33 in the embodiment of the present invention selects the sliding bearing, and the supporting surface 35 of the sliding bearing supporting the driving shaft is provided with a through groove 36, that is, sliding.
  • the inner circumferential surface of the bearing that matches the outer peripheral surface of the drive shaft is provided with a through groove 36.
  • the through groove 36 is a part of the water inlet passage 31, and passes through the through groove 36 from the outer end of the first bearing 33 to the first bearing 33. Inner end, will Water is introduced into the interior of the housing 10.
  • the through grooves 36 in the embodiment of the present invention are spaced apart from each other on the support surface 35. Specifically, three spaced through grooves 36 may be provided in the support surface 35.
  • the sliding bearing in the embodiment of the present invention is made of a reinforced plastic such as PEEK (polyetheretherketone, English name polyetheretherketone).
  • the embodiment of the present invention provides a water-lubricated high-pressure plunger pump.
  • the high-pressure plunger pump includes a housing 10 having a through hole, and a cylinder 20 is disposed in the through hole, and the cylinder 20 is circumferentially
  • the array is provided with a cylinder hole 21 (the cylinder hole 21 is as shown in FIG. 5 or FIG. 6), and the water inlet end cover 30 and the water outlet end cover 40 are respectively disposed at two ends of the through hole, and the cylinder body 20 and the water inlet end cover 30 are disposed between the array.
  • the return tray 50 is provided with a plunger shoe assembly 51 inserted into the cylinder bore 21, and a distribution plate 60 is disposed between the cylinder block 20 and the outlet end cover 40.
  • the water inlet end cover 30 is provided with a water inlet passage 31 which can communicate with the outside
  • the water outlet end cover 40 is provided with a water outlet passage 41 which can communicate with the outside, due to the water inlet.
  • the end cover 30 is not on the same side as the distribution plate 60.
  • the embodiment of the present invention also refills the cylinder block 20.
  • a communication hole 23 is provided, and the water inlet passage 31 communicates with the water inlet hole 61 of the distribution plate 60 through the communication hole 23.
  • the water can sequentially pass through the water inlet passage 31, the communication hole 23, and the water inlet hole 61 of the distribution plate 60, thereby realizing the design of the water inlet passage 31 on the rear end cover, thereby facilitating the high pressure of the water lubrication.
  • the plunger pump is used on a hand-held high pressure spray device to enable it to be carried and installed better.
  • the water coming out of the communication hole 23 can directly reach the water inlet hole 61 through the end surface gap 63 between the distribution plate 60 and the thrust plate 70.
  • the embodiment of the present invention further provides the following scheme: as shown in FIG. 3, at the water outlet end.
  • the cover 40 is further provided with a water guiding passage 42.
  • One end of the water guiding passage 42 communicates with the water inlet hole 61 on the distribution tray 60, and the other end passes through the communication hole 23 and the side gap 22 at the same time (the side gap 22 is as shown in FIG. 4).
  • the water inlet passages 31 are respectively communicated with each other, so that the water flow passages are used to guide the water flow to the water inlet holes 61.
  • the design of the specific water guiding channel 42 can be referred to, but not limited to, the scheme of the water guiding channel 42 in Embodiment 1 and Embodiment 2, and details are not described herein again.
  • the water inlet passage 31 in the embodiment of the present invention can also communicate with the water inlet hole 61 of the distribution plate 60 through the side gap 22 between the cylinder block 20 and the casing 10, so that the water inlet passage 31 comes out. Water can also pass through the side gap 22 to the water inlet opening 61 of the distribution plate 60.
  • the water flow can also cool the cylinder block 20 and the plunger shoe assembly 51 when passing through the communication hole 23, thereby realizing the protection of the water-lubricated high-pressure piston pump.
  • the communication hole 23 and the cylinder hole 21 are spaced apart in the circumferential direction according to the embodiment of the present invention.
  • 10 holes are made in the circumferential direction, 5 of which are the communication holes 23 and 5 are the cylinder holes 21, Further, the cylinder bore 21 is spaced apart from the communication hole 23.
  • the embodiment of the present invention designs the bore of the cylinder bore 21 to be larger than the bore diameter of the communication hole 23, so that most of the space on the cylinder block 20 is used in the cylinder. On the hole 21, ensure its flow.
  • the embodiment of the present invention has the aperture of the communication hole 23 being 0.5 times to 0.8 times the aperture of the cylinder hole 21, and is generally selected to be 0.5 times, 0.6 times, 0.7 times or 0.8 times.
  • the embodiment of the present invention provides a hand-held high-pressure injection device.
  • the high-pressure injection device includes a base 1 and a hand-held portion 2, and a motor 3 is disposed in the base 1, and the motor 3 is generally charged.
  • the battery is powered by a battery or powered by a DC battery.
  • the embodiment of the present invention further includes any one of the water-lubricated high-pressure plunger pumps 4 mentioned in Embodiments 1 to 4. And the water inlet end cap 30 of the water-lubricated high-pressure piston pump 4 mentioned above is connected to the frame 1 for assembly.
  • the water inlet end cap 30 of the water-lubricated high-pressure piston pump is connected to the base 1, the water inlet on the water inlet end cover 30 can be located at the rear end of the hand-held high-pressure injection device, thereby facilitating the hand-held high pressure. Carrying and installation of the spray device.
  • the water in the water inlet passage 31 passes through the cylinder 20 and reaches the water inlet hole 61, so that the entering water can be opposite to the cylinder block. 20 is cooled.
  • the water-lubricated high-pressure piston pump is miniaturized, the overall heat dissipation area is small due to its small size, and it is easy to overheat during high-speed operation.
  • the cylinder can be well The body 20 is cooled to function as a high pressure piston pump that protects the water from lubrication.
  • the embodiments of the present invention are mainly used in miniaturized hydraulic equipment, especially hand-held high-pressure injection devices, such as hand-held high-pressure fire extinguishing equipment and hand-held high-pressure washing equipment.

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  • Reciprocating Pumps (AREA)

Abstract

Disclosed are a water-lubricated high-pressure plunger pump and a handheld high-pressure jet apparatus. The high-pressure plunger pump comprises a shell (10) provided with through-holes. A cylinder block (20) is provided in the through-hole and provide with cylinder bores (21) in a circumferential array. A water inlet end cover (30) is provided at one end of the through-hole and a water outlet end cover (40) is provided at the other end of the through-hole. A return stroke plate (50) is provided between the cylinder block and the water inlet end cover (30) and a port plate (60) is provided between the cylinder block and the water outlet end cover (40). The water inlet end cover (30) is provided with a water inlet channel (31) communicated with the external and the water inlet channel (31) is communicated with a water inlet (61) in the port plate. The water outlet end cover (40) is provided with a water outlet channel (41) communicated with the external and the water outlet channel (41) is communicated with a water outlet (62) in the port plate. The high-pressure plunger pump is mainly applied to small hydraulic device, especially a handheld high-pressure jet apparatus, and solves the problem of inconvenience in water channel design.

Description

水润滑的高压柱塞泵及手持式高压喷射装置Water-lubricated high-pressure piston pump and hand-held high-pressure injection device
本申请要求于2015年01月15日提交中国专利局、申请号为201520051004.2、实用新型名称为“水润滑的高压柱塞泵及手持式高压喷射装置”,以及于2015年01月15日提交中国专利局、申请号为201510036847.X、发明名称为“水润滑的高压柱塞泵及手持式高压喷射装置”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application is required to be submitted to the China Patent Office on January 15, 2015, the application number is 201520051004.2, the utility model name is “water-lubricated high-pressure piston pump and hand-held high-pressure injection device”, and submitted to China on January 15, 2015. The Patent Office, Application No. 201510036847.X, the entire disclosure of which is hereby incorporated by reference in its entirety in its entirety in its entirety in the the the the the the the the the the
技术领域Technical field
本发明涉及液压技术领域,尤其涉及水润滑的高压柱塞泵及手持式高压喷射装置。The invention relates to the field of hydraulic technology, in particular to a water-lubricated high-pressure piston pump and a hand-held high-pressure injection device.
背景技术Background technique
高压柱塞泵通过其柱塞在缸体的缸孔内做往复式活塞运动,实现液体的吸入和增压泵出,并且高压柱塞泵的缸体一般安装在外壳内部,外壳主要包括壳体和壳体两端的端盖。现有高压柱塞泵的进水口和出水口一般都设置在同一端盖处,是的进水口和出水口能够直接与缸体的缸孔对应。The high-pressure plunger pump performs reciprocating piston movement in the cylinder bore of the cylinder through its plunger to realize liquid suction and boost pumping, and the cylinder of the high-pressure piston pump is generally installed inside the casing, and the casing mainly includes the casing. And end caps at both ends of the housing. The water inlet and the water outlet of the existing high-pressure plunger pump are generally disposed at the same end cover, and the water inlet and the water outlet can directly correspond to the cylinder hole of the cylinder.
在实现和使用现有高压柱塞泵的过程中,发明人发现现有技术中至少存在如下问题:由于进水口和出水口设计在同一端盖上,导致水流通道设计存在较大难度,尤其是需要将高压柱塞泵做小型化设计时,水流通道更难设计;另外,如果将小型化的高压柱塞泵运用到手持式高压喷射装置上,如运用在手持式高压灭火设备、手持式高压冲洗设备等等,由于手持式高压喷射装置的出水口需要设计在前端,而此时再将进水口也设计在前端,必然导致产品不方便携带也不方便安装。In the process of realizing and using the existing high-pressure piston pump, the inventors have found that at least the following problems exist in the prior art: since the water inlet and the water outlet are designed on the same end cover, the design of the water flow channel is difficult, especially When the high-pressure plunger pump needs to be miniaturized, the water flow channel is more difficult to design; in addition, if the miniaturized high-pressure piston pump is applied to the hand-held high-pressure injection device, such as a hand-held high-pressure fire extinguishing device, a hand-held high voltage Flushing equipment, etc., because the water outlet of the hand-held high-pressure injection device needs to be designed at the front end, and at this time, the water inlet is also designed at the front end, which inevitably leads to inconvenient carrying and inconvenient installation of the product.
发明内容Summary of the invention
本发明所要解决的技术问题在于克服现有技术的不足而提供一种水润滑的高压柱塞泵及手持式高压喷射装置,能够更好地进行水 流通道设计。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a water-lubricated high-pressure plunger pump and a hand-held high-pressure injection device, which can better perform water. Flow channel design.
为达到上述目的,本发明的实施例采用如下技术方案:In order to achieve the above object, embodiments of the present invention adopt the following technical solutions:
一种水润滑的高压柱塞泵,包括具有通孔的壳体,所述通孔内设有缸体,所述缸体上按照圆周阵列设有缸孔,所述通孔的一端设有进水端盖、另一端设有出水端盖,所述缸体和所述进水端盖之间设有回程盘,所述缸体和所述出水端盖之间设有配流盘;其中,所述进水端盖上设有可与外部连通的进水通道,所述进水通道与所述配流盘上的进水孔连通;所述出水端盖上设有可与外部连通的出水通道,所述出水通道与所述配流盘上的出水孔连通。A water-lubricated high-pressure piston pump includes a housing having a through hole, wherein the through hole is provided with a cylinder body, and the cylinder body is provided with a cylinder hole according to a circumferential array, and one end of the through hole is provided with a water outlet cover, the other end is provided with a water outlet end cover, a returning disc is arranged between the cylinder body and the water inlet end cover, and a distribution plate is arranged between the cylinder body and the water outlet end cover; The water inlet cover is provided with a water inlet passage communicating with the outside, the water inlet passage is in communication with the water inlet hole on the distribution plate; and the water outlet end cover is provided with a water outlet passage communicating with the outside. The water outlet channel is in communication with a water outlet hole on the distribution plate.
进一步地,所述缸体与所述壳体之间具有侧部间隙,所述进水通道通过所述侧部间隙与所述配流盘上的进水孔连通。Further, a side gap is formed between the cylinder and the casing, and the water inlet passage communicates with the water inlet hole on the distribution plate through the side gap.
进一步地,所述出水端盖上还设有引水通道,所述引水通道的一端与所述配流盘上的进水孔连通,另一端通过所述缸体和所述壳体之间的侧部间隙与所述进水通道连通。Further, the water outlet end cover is further provided with a water guiding passage, one end of the water guiding passage communicates with the water inlet hole on the distribution plate, and the other end passes through the side between the cylinder body and the casing A gap is in communication with the water inlet passage.
优选地,所述进水通道的进水口设置在所述进水端盖的柱面侧部。Preferably, the water inlet of the water inlet passage is disposed at a cylindrical side of the water inlet end cover.
进一步地,所述缸体上沿轴向设有连通孔,所述进水通道还通过所述连通孔与所述配流盘的进水孔连通。Further, a communication hole is disposed on the cylinder body in the axial direction, and the water inlet passage is further communicated with the water inlet hole of the distribution plate through the communication hole.
优选地,所述连通孔与所述缸孔按圆周方向间隔分布。Preferably, the communication hole is spaced apart from the cylinder bore in a circumferential direction.
较佳地,所述缸孔的孔径大于所述连通孔的孔径。Preferably, the bore of the cylinder bore is larger than the bore of the communication bore.
较佳地,所述连通孔的孔径为所述缸孔的孔径的0.5倍至0.8倍。Preferably, the diameter of the communication hole is 0.5 to 0.8 times the aperture of the cylinder hole.
进一步地,所述回程盘上设有插入所述缸孔内的柱塞滑靴组件。Further, the return disk is provided with a plunger shoe assembly inserted into the cylinder bore.
进一步地,所述进水端盖的内端面为斜面,所述柱塞滑靴组件贴合在所述斜面上运动。Further, the inner end surface of the water inlet end cover is a sloped surface, and the plunger shoe assembly is attached to the inclined surface to move.
优选地,所述水润滑的高压柱塞泵为小型高压柱塞泵,所述进水端盖为高压柱塞泵安装端,所述出水端盖为高压柱塞泵泵水端。Preferably, the water-lubricated high-pressure piston pump is a small high-pressure plunger pump, the water inlet end cap is a high-pressure piston pump installation end, and the water outlet end cover is a high-pressure plunger pump pump water end.
进一步地,所述进水端盖设有供驱动轴穿过的第一轴孔,所述第一轴孔处设有第一轴承,所述进水通道从所述第一轴承的外端穿 到所述第一轴承的内端。Further, the water inlet end cover is provided with a first shaft hole through which the drive shaft passes, the first shaft hole is provided with a first bearing, and the water inlet passage is worn from the outer end of the first bearing To the inner end of the first bearing.
进一步地,所述出水端盖设有安装驱动轴的第二轴孔,所述第二轴孔处设有第二轴承,所述引水通道从所述第二轴承的内端穿到所述第二轴承的外端。Further, the water outlet end cover is provided with a second shaft hole for mounting a drive shaft, and the second shaft hole is provided with a second bearing, and the water guiding passage passes from the inner end of the second bearing to the first The outer end of the two bearings.
一种手持式高压喷射装置,包括机座和手持部,所述机座内设有电机,还包括如上述技术方案所述的水润滑的高压柱塞泵,所述水润滑的高压柱塞泵的进水端盖与所述机座连接装配。A hand-held high-pressure injection device comprising a base and a hand-held portion, wherein the base is provided with a motor, and further comprises a water-lubricated high-pressure plunger pump according to the above technical solution, the water-lubricated high-pressure plunger pump The inlet cover is assembled with the base.
本发明提供的水润滑的高压柱塞泵,壳体上的通孔的两端分别设置进水端盖和出水端盖,缸体与进水端盖之间设有回程盘,缸体与出水端盖之间设有配流盘;进水端盖上设置有将进水通道,出水端盖上设置有出水通道,进水通道与配流盘的进水孔连通,出水通道与配流盘的出水孔连通。因此,进水能够通过缸体的缸孔吸入,实现水润滑的高压柱塞泵对进水加压的效果。在本发明提供的水润滑的高压柱塞泵中,由于进水通道和出水通道分别对应设计在进水端盖和出水端盖上,因而可以在进水端盖和出水端盖上分别进行水流通道设计,加大了水流通道的设计空间,从而能够更好地进行水流通道设计。The water-lubricated high-pressure plunger pump provided by the invention has a water inlet end cover and a water outlet end cover respectively disposed at two ends of the through hole on the casing, and a returning plate, a cylinder body and a water outlet are arranged between the cylinder body and the water inlet end cover A flow distribution plate is arranged between the end caps; a water inlet passage is arranged on the water inlet end cover, and a water outlet channel is arranged on the water outlet end cover, the water inlet channel is connected with the water inlet hole of the distribution plate, and the water outlet channel and the water outlet hole of the distribution plate Connected. Therefore, the influent water can be sucked through the cylinder bore of the cylinder, and the effect of the water-lubricated high-pressure plunger pump on the water inlet pressure is achieved. In the water-lubricated high-pressure plunger pump provided by the present invention, since the water inlet passage and the water outlet passage are respectively designed on the inlet end cover and the outlet end cover, water flow can be respectively performed on the inlet end cover and the outlet end cover. The channel design increases the design space of the water flow channel, so that the water flow channel design can be better.
另外,在本发明提供的水润滑的高压柱塞泵中,进水通道的水均是经过缸体后到达进水孔,从而使得进入进水孔的水能够对缸体进行冷却。在将高压柱塞泵进行小型化设计后,由于其尺寸较小,整体散热面积也很小,在高速工作过程中容易过热,采用本发明提供的方案后,能够很好地对缸体进行冷却,从而起到保护高压柱塞泵的作用。Further, in the water-lubricated high-pressure piston pump provided by the present invention, the water in the water inlet passage passes through the cylinder and reaches the water inlet hole, so that the water entering the water inlet hole can cool the cylinder. After the high-pressure piston pump is miniaturized, the overall heat dissipation area is small due to its small size, and it is easy to overheat during high-speed operation. After the solution provided by the present invention, the cylinder can be cooled well. Therefore, it functions to protect the high pressure plunger pump.
再者,当将本发明提供的水润滑的高压柱塞泵安装在手持式高压喷射装置上时,将水润滑的高压柱塞泵的进水端盖与机座连接装配,从而使得进水端盖上的进水口能够位于手持式高压喷射装置的后端,从而方便了手持式高压喷射装置的携带和安装。Furthermore, when the water-lubricated high-pressure piston pump provided by the present invention is mounted on the hand-held high-pressure injection device, the water inlet end cap of the water-lubricated high-pressure piston pump is connected with the machine base, thereby making the water inlet end The water inlet of the cover can be located at the rear end of the hand-held high pressure injection device, thereby facilitating the carrying and installation of the hand held high pressure injection device.
附图说明DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下 面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, BRIEF DESCRIPTION OF THE DRAWINGS The accompanying drawings, which are incorporated in the drawings Other drawings may also be obtained from these drawings without the use of creative labor.
图1为本发明实施例中高压柱塞泵的剖视图;Figure 1 is a cross-sectional view of a high pressure piston pump in accordance with an embodiment of the present invention;
图2为图1中I部分局部放大图;Figure 2 is a partial enlarged view of part I of Figure 1;
图3为图1中II部分局部放大图;Figure 3 is a partial enlarged view of a portion II of Figure 1;
图4为图1中III部分局部放大图;Figure 4 is a partial enlarged view of a portion III of Figure 1;
图5为本发明实施例中缸体的剖视图;Figure 5 is a cross-sectional view of a cylinder block in accordance with an embodiment of the present invention;
图6为图5的右视图;Figure 6 is a right side view of Figure 5;
图7为本发明实施例中第一轴承剖视图;Figure 7 is a cross-sectional view of the first bearing in the embodiment of the present invention;
图8为图7中右视图;Figure 8 is a right side view of Figure 7;
图9为本发明实施例中高压喷射装置主视图;Figure 9 is a front elevational view of the high pressure injection device in accordance with an embodiment of the present invention;
图10为图9中A-A剖视图。Figure 10 is a cross-sectional view taken along line A-A of Figure 9;
附图标记:Reference mark:
10-壳体,20-缸体,21-缸孔,22-侧部间隙,23-连通孔,30-进水端盖,31-进水通道,32-第一轴孔,33-第一轴承,34-内端面,35-支撑面,36-贯通槽,40-出水端盖,41-出水通道,42-引水通道,43-第二轴孔,44-第二轴承,45-隔水筋,50-回程盘,51-柱塞滑靴组件,60-配流盘,61-进水孔,62-出水孔,63-端面间隙,64-进水间隙,70-止推盘,80-机械密封组件,1-机座,2-手持部,3-电机,4-水润滑的高压柱塞泵。10-shell, 20-cylinder, 21-cylinder bore, 22-side clearance, 23-communication bore, 30-inlet end cap, 31-inlet passage, 32-first shaft bore, 33-first Bearing, 34-inner end face, 35-bearing face, 36-through groove, 40-outlet end cover, 41-outlet passage, 42-water passage, 43-second shaft hole, 44-second bearing, 45-waterproof Ream, 50-return plate, 51-plunger shoe assembly, 60-distribution plate, 61-inlet hole, 62-outlet hole, 63-end gap, 64-inlet clearance, 70-stop plate, 80- Mechanical seal assembly, 1-frame, 2-handle, 3-motor, 4-water lubricated high pressure piston pump.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention are clearly and completely described in the following with reference to the accompanying drawings in the embodiments of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, but not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
实施例1 Example 1
本发明实施例提供一种水润滑的高压柱塞泵,如图1所示,该高压柱塞泵包括具有通孔的壳体10,通孔内设有缸体20,缸体20上按照圆周阵列设有缸孔21(缸孔21如图5或图6所示);为了能够方便水流通道的设计,本发明实施例将两个端盖分别设计为进水端盖30和出水端盖40,具体如图1所示,壳体10上的通孔的一端设有进水端盖30,也就是图1中通孔的右端设置进水端盖30,缸体20和进水端盖30之间设有回程盘50,回程盘50上设有插入缸孔21内的柱塞滑靴组件51,通过柱塞滑靴组件51在缸孔21内的活塞运动能够对水流增压;壳体10上的通孔的另一端设有出水端盖40,也就是图1中通孔的左端设置出水端盖40,缸体20和出水端盖40之间设有配流盘60,配流盘60上设置进水孔61和出水孔62,缸体20旋转时,缸孔21对应进水孔61位置时进行吸水,而缸孔21对应出水孔62位置时则挤压出水。The embodiment of the present invention provides a water-lubricated high-pressure plunger pump. As shown in FIG. 1 , the high-pressure plunger pump includes a housing 10 having a through hole, and a cylinder 20 is disposed in the through hole, and the cylinder 20 is circumferentially The array is provided with a cylinder hole 21 (the cylinder hole 21 is as shown in FIG. 5 or FIG. 6). In order to facilitate the design of the water flow passage, the two end covers are respectively designed as the water inlet end cover 30 and the water outlet end cover 40. Specifically, as shown in FIG. 1, one end of the through hole in the casing 10 is provided with a water inlet end cover 30, that is, the right end of the through hole in FIG. 1 is provided with a water inlet end cover 30, the cylinder body 20 and the water inlet end cover 30. A return tray 50 is disposed between the return tray 50 and a plunger shoe assembly 51 inserted into the cylinder bore 21, and the piston movement in the cylinder bore 21 by the plunger shoe assembly 51 can pressurize the water flow; The other end of the through hole 10 is provided with a water outlet end cover 40, that is, the left end of the through hole in FIG. 1 is provided with a water end cover 40, and a distribution plate 60 is disposed between the cylinder block 20 and the water outlet end cover 40, and the distribution plate 60 is disposed on the distribution plate 60. The water inlet hole 61 and the water outlet hole 62 are provided. When the cylinder 20 rotates, the cylinder hole 21 absorbs water corresponding to the position of the water inlet hole 61, and the cylinder hole 21 is squeezed when it corresponds to the position of the water outlet hole 62. .
本发明实施例中水流通道设计如图2和图3所示,进水端盖30上设有可与外部连通的进水通道31,出水端盖40上设有可与外部连通的出水通道41,并且出水通道41与配流盘60上的出水孔62连通,而进水通道31通过缸体20和壳体10之间的侧部间隙22(侧部间隙22如图4所示)与配流盘60的进水孔61连通,如此一来,从进水通道31进入的水可以通过侧部间隙22进入到前端的进水孔61,实现了水润滑的高压柱塞泵在进水端盖30和出水端盖40上分别进出水的方案,从而可以在进水端盖30和出水端盖40上分别进行水流通道设计,加大了水流通道的设计空间,从而能够更好地进行水流通道设计。本发明实施例中所指的进入到进水孔61,指示水流到达的进水孔61处,只要柱塞滑靴组件51的活塞运动使得缸孔21内产生负压,就可以将进水孔61处的水流吸入到缸孔21。In the embodiment of the present invention, as shown in FIG. 2 and FIG. 3, the water inlet end cover 30 is provided with a water inlet passage 31 which can communicate with the outside, and the water outlet end cover 40 is provided with a water outlet passage 41 which can communicate with the outside. And the water outlet passage 41 communicates with the water outlet hole 62 on the distribution plate 60, and the water inlet passage 31 passes through the side gap 22 between the cylinder block 20 and the casing 10 (the side gap 22 is as shown in FIG. 4) and the distribution plate The water inlet hole 61 of the 60 is connected, so that the water entering from the water inlet passage 31 can enter the water inlet hole 61 of the front end through the side gap 22, and the water-lubricated high-pressure plunger pump is realized at the water inlet end cover 30. And the water inlet and outlet cover 40 respectively enter and exit water, so that the water flow channel design can be respectively performed on the water inlet end cover 30 and the water outlet end cover 40, thereby increasing the design space of the water flow channel, thereby enabling better design of the water flow channel. . The water inlet hole 61, which is referred to in the embodiment of the present invention, enters the water inlet hole 61, and indicates the water inlet hole 61 where the water flow arrives. As long as the piston movement of the plunger shoe assembly 51 causes a negative pressure in the cylinder hole 21, the water inlet hole can be The water flow at 61 is sucked into the cylinder bore 21.
并且在将水润滑的高压柱塞泵进行小型化设计后,由于其尺寸较小,整体散热面积也很小,在高速工作过程中容易过热,采用本发明实施例提供的方案后,从进水通道31进入的水都是先经过缸体20后到达进水孔61,能够很好地对缸体20进行冷却,从而起到保 护水润滑的高压柱塞泵的作用。Moreover, after the water-lubricated high-pressure piston pump is miniaturized, the overall heat dissipation area is small due to its small size, and it is easy to overheat during high-speed operation. After the solution provided by the embodiment of the present invention, the water is introduced from the water. The water entering the passage 31 passes through the cylinder 20 and reaches the water inlet hole 61, so that the cylinder 20 can be cooled well. The role of a water-lubricated high-pressure plunger pump.
为了使得配流盘60上进水孔61能够很好地与侧部间隙22连通,如图3所示,本发明实施例在出水端盖40上还设有引水通道42,引水通道42的一端与配流盘60上的进水孔61连通,另一端与侧部间隙22连通,如此就可以使得该引水通道42通过缸体20和壳体10之间的侧部间隙22与进水通道31连通。本发明实施例中引水通道42的设计方式包括但不限于如下方案:In order to make the water inlet hole 61 on the distribution plate 60 communicate with the side gap 22 well, as shown in FIG. 3, the water outlet end cover 40 is further provided with a water guiding channel 42 at one end of the water guiding channel 42. The water inlet hole 61 on the distribution plate 60 communicates with the other end in communication with the side gap 22, so that the water guiding passage 42 can communicate with the water inlet passage 31 through the side gap 22 between the cylinder block 20 and the casing 10. The design manner of the water guiding channel 42 in the embodiment of the present invention includes but is not limited to the following solutions:
一、如图3所示,出水端盖40设有安装驱动轴的第二轴孔43,第二轴孔43处设有第二轴承44,将引水通道42设计为从第二轴承44内端穿到第二轴承44外端后与配流盘60的进水孔61连通,如此进水的同时还能够对第二轴承44进行润滑和冷却.具体而言,如图3所示,缸体20和出水端盖40之间依次设置配流盘60和止推盘70,配流盘60与止推盘70之间设有位于进水孔61处的端面间隙63,端面间隙63连通侧部间隙22和第二轴孔43,其中第二轴孔43就是引水通道42的一部分,能够从第二轴承44的内端穿到第二轴承44的外端,穿到第二轴承44的外端后通过出水端盖40内部制作出的通孔与进水孔61连通,该通孔也是引水通道42的一部分。1. As shown in FIG. 3, the outlet end cover 40 is provided with a second shaft hole 43 for mounting a drive shaft, and the second shaft hole 43 is provided with a second bearing 44, and the water guiding passage 42 is designed to be from the inner end of the second bearing 44. After being worn to the outer end of the second bearing 44, it communicates with the water inlet hole 61 of the valve plate 60, so that the second bearing 44 can be lubricated and cooled while being in the water. Specifically, as shown in FIG. 3, the cylinder block 20 is shown. A distribution plate 60 and a thrust plate 70 are disposed between the distribution plate 60 and the thrust plate 70, and an end surface gap 63 is provided between the distribution plate 60 and the thrust plate 70. The end surface gap 63 communicates with the side gap 22 and The second shaft hole 43, wherein the second shaft hole 43 is a part of the water guiding passage 42, can pass from the inner end of the second bearing 44 to the outer end of the second bearing 44, passes through the outer end of the second bearing 44, and passes through the water outlet. The through hole formed inside the end cover 40 communicates with the water inlet hole 61, which is also a part of the water guiding passage 42.
二、如图3所示,在出水端盖40与配流盘60之间设有位于进水孔61处的进水间隙64,所述进水间隙64连通进水孔61以及侧部间隙22,这个进水间隙64就是引水通道42的一种形式。2. As shown in FIG. 3, between the water outlet end cover 40 and the distribution plate 60, a water inlet gap 64 is provided at the water inlet hole 61, and the water inlet gap 64 communicates with the water inlet hole 61 and the side gap 22, This water inlet gap 64 is a form of the water intake passage 42.
本发明实施例同时采用了以上两种引水通道42的设计方式。The embodiment of the present invention simultaneously adopts the design manners of the above two water guiding channels 42.
当然,如图2所示,在进水端盖30也设有供驱动轴穿过的第一轴孔32,第一轴孔32处设有第一轴承33,为了能够冷却和润滑第一轴承33,本发明实施例将进水通道31从第一轴承33的外端穿到第一轴承33的内端。Of course, as shown in FIG. 2, the water inlet end cover 30 is also provided with a first shaft hole 32 through which the drive shaft passes, and the first shaft hole 32 is provided with a first bearing 33 for cooling and lubricating the first bearing. 33. The embodiment of the present invention passes the water inlet passage 31 from the outer end of the first bearing 33 to the inner end of the first bearing 33.
在图2中进水通道31的最后走向是从第一轴承33的外端传到第一轴承33的内端,从而实现了与侧部间隙22的连通,实际上,在不需要润滑第一轴承33的情况下,也可以直接将进水通道31从进水端盖30的内端面34穿出,实现与侧部间隙22的连通,而不需 要穿过第一轴承33,该方案由于不是最优方案,故而图中未示出。The final course of the water inlet passage 31 in Fig. 2 is transmitted from the outer end of the first bearing 33 to the inner end of the first bearing 33, thereby achieving communication with the side gap 22, in fact, without the need for lubrication first In the case of the bearing 33, the water inlet passage 31 can also be directly passed out from the inner end surface 34 of the water inlet end cover 30 to achieve communication with the side gap 22 without To pass through the first bearing 33, this solution is not shown in the drawings because it is not an optimal solution.
本发明实施例中从进水通道31进入的水主要通过侧部间隙22流向配流盘60的进水孔61,为了增加水流路径也增强对缸体20的冷却,如图5和图6所示,本发明实施例还在所述缸体20上沿轴向设有连通孔23,该连通孔23可以连通进水通道31和配流盘60的进水孔61,水流在经过连通孔23时还可以对缸体20以及柱塞滑靴组件51进行冷却,实现对水润滑的高压柱塞泵的保护。为了提高冷却效果,本发明实施例中,连通孔23与缸孔21按圆周方向间隔分布,一般情况是按圆周方向做10个孔,其中5个为连通孔23,5个为缸孔21,并且缸孔21与连通孔23间隔分布。In the embodiment of the present invention, the water entering from the water inlet passage 31 mainly flows through the side gap 22 to the water inlet hole 61 of the distribution plate 60, and the cooling of the cylinder block 20 is also enhanced in order to increase the water flow path, as shown in FIGS. 5 and 6. The embodiment of the present invention further provides a communication hole 23 in the axial direction of the cylinder block 20, and the communication hole 23 can communicate with the water inlet passage 31 and the water inlet hole 61 of the distribution plate 60, and the water flow passes through the communication hole 23 The cylinder 20 and the plunger shoe assembly 51 can be cooled to provide protection for the water lubricated high pressure piston pump. In order to improve the cooling effect, in the embodiment of the present invention, the communication hole 23 and the cylinder hole 21 are spaced apart in the circumferential direction. Generally, 10 holes are made in the circumferential direction, 5 of which are the communication holes 23, and 5 are the cylinder holes 21. Further, the cylinder bore 21 is spaced apart from the communication hole 23.
一般情况下,柱塞滑靴组件51是贴合在斜盘上运动的,为了使得高压柱塞泵更加紧凑,如图1和图2所示,本发明实施例将进水端盖30的内端面34设计为斜面,使得柱塞滑靴组件51能够贴合在斜面上运动,如此,相对于现有技术而言,本发明实施例省去了斜盘,使得该水润滑的高压柱塞泵更能够实现小型化。In general, the plunger shoe assembly 51 is slidably attached to the swash plate. To make the high pressure plunger pump more compact, as shown in FIGS. 1 and 2, the embodiment of the present invention will be inserted into the water inlet cap 30. The end face 34 is designed as a bevel so that the plunger shoe assembly 51 can be fitted to the bevel to move, thus, in contrast to the prior art, the embodiment of the invention eliminates the swash plate, so that the water-lubricated high-pressure plunger pump It is even more compact.
本发明实施例中,水润滑的高压柱塞泵优选为小型高压柱塞泵,小型高压柱塞泵主要运用在手持式喷射装置上,实现高压液体的喷射,使得进水端能够更加靠近握持部位,本发明实施例中将进水端盖30设计为高压柱塞泵安装端,所述出水端盖40为高压柱塞泵泵水端,从而方便了高压喷射装置的携带和安装。In the embodiment of the invention, the water-lubricated high-pressure plunger pump is preferably a small high-pressure plunger pump, and the small high-pressure plunger pump is mainly used on the hand-held spray device to realize the injection of the high-pressure liquid, so that the water inlet end can be closer to the holding. In the embodiment, the water inlet end cover 30 is designed as a high pressure piston pump installation end, and the water outlet end cover 40 is a water pump end of the high pressure piston pump pump, thereby facilitating the carrying and installation of the high pressure injection device.
由于进水端盖30还需要进行固定安装,如图1所示,本发明实施例将进水通道31的进水口设置在进水端盖30的柱面侧部,使得进水管可以方便地与进水口连接,不会受到进水端需要固定安装在高压柱塞泵上的干扰。Since the water inlet end cover 30 also needs to be fixedly installed, as shown in FIG. 1, the water inlet of the water inlet passage 31 is disposed at the side of the cylindrical surface of the water inlet end cover 30, so that the water inlet pipe can be conveniently combined with The inlet connection is not subject to interference that needs to be fixedly mounted on the high pressure piston pump at the inlet end.
实施例2Example 2
本发明实施例提供一种水润滑的高压柱塞泵,具体是一种润滑轴承的水润滑的高压柱塞泵,如图1所示,包括具有通孔的壳体10,通孔内设有缸体20,缸体20上按照圆周阵列设有缸孔21(缸孔21如图5或图6所示),通孔两端分别设有进水端盖30和出水端盖40, 缸体20和出水端盖40之间设有配流盘60,进水端盖30上设有可与外部连通的进水通道31,出水端盖40上设有可与外部连通的出水通道41,进水通道31通过缸体20和壳体10之间的侧部间隙22(侧部间隙22如图4所示)与配流盘60的进水孔61连通。为了能够完成液体增压,本发明在缸体20和进水端盖30之间设有回程盘50,回程盘50上设有插入缸孔21内的柱塞滑靴组件51。将两个端盖分别设计成进水端盖30和出水端盖40可以更方便地设计水流通道,进水端盖30上的进水通道31和出水端盖40上的出水通道41的设计方式、以及柱塞滑靴组件51的工作原理与实施例1类似,此处不再赘述。The embodiment of the invention provides a water-lubricated high-pressure plunger pump, in particular to a water-lubricated high-pressure plunger pump for lubricating a bearing, as shown in FIG. 1 , comprising a housing 10 having a through hole, and a through hole is provided therein The cylinder block 20 is provided with a cylinder bore 21 (the cylinder bore 21 is as shown in FIG. 5 or FIG. 6) on the cylinder block 20, and the water inlet end cover 30 and the water outlet end cover 40 are respectively disposed at two ends of the through hole. A water distribution tray 60 is disposed between the cylinder block 20 and the water outlet end cover 40. The water inlet end cover 30 is provided with a water inlet passage 31 communicating with the outside, and the water outlet end cover 40 is provided with a water outlet passage 41 communicating with the outside. The water inlet passage 31 communicates with the water inlet hole 61 of the flow regulating disk 60 through the side gap 22 between the cylinder 20 and the casing 10 (the side gap 22 is as shown in FIG. 4). In order to be able to complete the liquid pressurization, the present invention is provided with a returning disc 50 between the cylinder block 20 and the water inlet end cap 30, and the returning spool 50 is provided with a plunger shoe assembly 51 inserted into the cylinder bore 21. The two end caps are respectively designed as the water inlet end cover 30 and the water outlet end cover 40, so that the water flow passage can be more conveniently designed, and the water inlet passage 31 on the water inlet end cover 30 and the water outlet passage 41 on the water outlet end cover 40 can be designed. The working principle of the plunger shoe assembly 51 is similar to that of the embodiment 1, and will not be described herein.
如图3所示,本发明实施例所述出水端盖40设有安装驱动轴的轴孔,轴孔处设有轴承,该实施例中的轴孔为本发明中的第二轴孔43,轴承就是第二轴承44,为了能够更好地对第二轴承44进行水润滑和冷却,本发明实施例在出水端盖40上还设有引水通道42,引水通道42从第二轴承44的内端穿到第二轴承44的外端后与配流盘60的进水孔61连通,使得水流能够穿过第二轴承44后进入到进水孔61,实现对第二轴承44的水润滑和冷却,起到保护第二轴承44、延长使用寿命的作用。As shown in FIG. 3, the water outlet end cover 40 of the embodiment of the present invention is provided with a shaft hole for mounting a drive shaft, and a bearing hole is provided at the shaft hole. The shaft hole in this embodiment is the second shaft hole 43 in the present invention. The bearing is the second bearing 44. In order to better lubricate and cool the second bearing 44, the water outlet end cover 40 is further provided with a water guiding passage 42 from the second bearing 44. After the end is passed to the outer end of the second bearing 44, it communicates with the water inlet hole 61 of the valve plate 60, so that the water flow can pass through the second bearing 44 and enter the water inlet hole 61, thereby achieving water lubrication and cooling of the second bearing 44. The utility model has the functions of protecting the second bearing 44 and prolonging the service life.
本发明实施例中的轴承采用滚动轴承,如此一来,整个轴孔内的水都可以对滚动轴承起到润滑和冷却的作用。The bearing in the embodiment of the invention adopts a rolling bearing, so that the water in the entire shaft hole can lubricate and cool the rolling bearing.
上述引水通道42可以采用但不限于如下设计方案:如图1和图3所示,在缸体20和出水端盖40之间依次设置配流盘60和止推盘70,配流盘60与止推盘70之间设有位于进水孔61处的端面间隙63,端面间隙63连通缸体20和壳体10之间的侧部间隙22、以及第二轴孔43。如此一来,从侧部间隙22流出的水可以依次通过端面间隙63、第二轴孔43,从而实现对第二轴承44的冷却和润滑。The water guiding passage 42 may be, but not limited to, the following design: as shown in FIG. 1 and FIG. 3, a distribution plate 60 and a thrust plate 70, a distribution plate 60 and a thrust stop are sequentially disposed between the cylinder 20 and the water outlet end cover 40. An end face gap 63 at the water inlet hole 61 is provided between the disks 70, and the end face gap 63 communicates with the side gap 22 between the cylinder block 20 and the casing 10, and the second shaft hole 43. As a result, the water flowing out from the side gaps 22 can sequentially pass through the end face gap 63 and the second shaft hole 43, thereby achieving cooling and lubrication of the second bearing 44.
如图3所示,以上的第二轴孔43为引水通道42的一部分,水流由该第二轴孔43从第二轴承44的内端穿到第二轴承44的外端,水流进入第二轴孔43后通过引水通道42剩余部分进入到配流盘60 的进水孔61,此处引水通道42的剩余部分可以是在出水端盖40内部制作出的通孔,该通孔同时连通第二轴孔43和进水孔61,当然这里的出水端盖40同时包含端盖本体以及安装到出水端盖40上的出水管体。As shown in FIG. 3, the above second shaft hole 43 is a part of the water guiding passage 42 through which the water flow passes from the inner end of the second bearing 44 to the outer end of the second bearing 44, and the water flows into the second. After the shaft hole 43 passes through the remaining portion of the water guiding passage 42 to enter the distribution plate 60 The water inlet hole 61, wherein the remaining portion of the water guiding passage 42 may be a through hole formed inside the water outlet end cover 40, the through hole simultaneously communicating with the second shaft hole 43 and the water inlet hole 61, of course, the water outlet end cover here 40 includes both the end cap body and the outlet body mounted to the outlet end cap 40.
当然,上述端面间隙63除了将水流引到轴承处进行润滑和冷却外,本发明实施例中的端面间隙63还连通进水孔61、以及缸体20和壳体10之间的侧部间隙22,使得进水孔61可以和侧部间隙22连通,如此一来,从侧部间隙22流出的水可以直接通过端面间隙63进入到进水孔61处。Of course, the end face gap 63 in addition to directing water flow to the bearing for lubrication and cooling, the end face gap 63 in the embodiment of the present invention also communicates with the water inlet hole 61, and the side gap 22 between the cylinder block 20 and the casing 10. The water inlet hole 61 can be made to communicate with the side gap 22, so that water flowing out from the side gap 22 can directly enter the water inlet hole 61 through the end face gap 63.
为了使得进水更加顺畅,如图3所示,本发明实施例还在出水端盖40与配流盘60之间设有位于进水孔61处的进水间隙64,该进水间隙64相当于没有轴承润滑和冷却作用的引水通道42,进水间隙64连通进水孔61、以及缸体20和壳体10之间的侧部间隙22,如此一来,侧部间隙22流出的水还可以通过进水间隙64进入到进水孔61处。In order to make the water inflow more smooth, as shown in FIG. 3, the embodiment of the present invention further provides a water inlet gap 64 at the water inlet hole 61 between the water outlet end cover 40 and the distribution plate 60, and the water inlet gap 64 is equivalent to The water inlet passage 42 has no bearing lubrication and cooling effect, the water inlet gap 64 communicates with the water inlet hole 61, and the side gap 22 between the cylinder block 20 and the casing 10, so that the water flowing out from the side gap 22 can also be It enters the water inlet hole 61 through the water inlet gap 64.
如图3所示,为了防止第二轴孔43内的水直接进入到进水孔61处,本发明实施例还在进水间隙64与第二轴孔43之间设有隔水筋45,使得第二轴孔43处的水必须对轴承润滑和冷却后才能进入进水孔61处,保证了轴承的润滑和冷却效果。当然,本发明实施例中的隔水筋45最好设置在出水端盖40上,并且隔水筋45与配流盘60之间密封配合。As shown in FIG. 3, in order to prevent the water in the second shaft hole 43 from directly entering the water inlet hole 61, the embodiment of the present invention further provides a water barrier rib 45 between the water inlet gap 64 and the second shaft hole 43. The water at the second shaft hole 43 must be lubricated and cooled by the bearing before entering the water inlet hole 61, thereby ensuring the lubrication and cooling effect of the bearing. Of course, the water barrier rib 45 in the embodiment of the present invention is preferably disposed on the water outlet end cover 40, and the water barrier rib 45 is sealingly engaged with the distribution plate 60.
实施例3Example 3
本发明实施例提供一种水润滑的高压柱塞泵,具体为一种润滑轴承的水润滑高压柱塞泵,如图1所示,该高压柱塞泵包括具有通孔的壳体10,通孔内设有缸体20,缸体20上按照圆周阵列设有缸孔21(缸孔21如图5或图6所示),通孔两端分别设有进水端盖30和出水端盖40,缸体20和进水端盖30之间设有回程盘50,回程盘50上设有插入缸孔21内的柱塞滑靴组件51;进水端盖30上设有可与外部连通的进水通道31,本发明在具有回程盘50的一端的端盖 上设置进水通道31,从而可以更方便地设计水流通道。当然,最好的方式是将进水通道31和出水通道41分别设计在两个端盖上,例如为了方便地排除高压水,本发明实施例优选地在出水端盖40上设有可与外部连通的出水通道41。具体地,进水通道31和出水通道41的设计方式、以及柱塞滑靴组件51的工作原理可以参考实施例1实施,此处不再赘述。The embodiment of the invention provides a water-lubricated high-pressure plunger pump, in particular to a water-lubricated high-pressure plunger pump for lubricating a bearing. As shown in FIG. 1 , the high-pressure plunger pump comprises a housing 10 having a through hole. A cylinder 20 is disposed in the hole, and a cylinder bore 21 is arranged on the cylinder 20 in a circumferential array (the cylinder bore 21 is as shown in FIG. 5 or FIG. 6), and the water inlet end cover 30 and the water outlet end cover are respectively disposed at two ends of the through hole. 40. A returning disc 50 is disposed between the cylinder block 20 and the water inlet end cover 30. The returning spool 50 is provided with a plunger shoe assembly 51 inserted into the cylinder bore 21; the water inlet end cap 30 is provided with an external connection Inlet passage 31, the end cap of the present invention having one end of the return disc 50 The water inlet passage 31 is provided on the upper side, so that the water flow passage can be designed more conveniently. Of course, the best way is to design the inlet channel 31 and the outlet channel 41 on the two end caps respectively, for example to facilitate the removal of high pressure water, the embodiment of the invention preferably is provided on the outlet cap 40 with the exterior Connected water outlet channel 41. Specifically, the design of the water inlet channel 31 and the water outlet channel 41 and the working principle of the plunger shoe assembly 51 can be implemented with reference to the embodiment 1, and details are not described herein again.
为了使得进水通道31的水能够进入到缸孔21内,本发明实施例在出水端盖40与缸体20之间设有配流盘60和止推盘70,进水通道31通过缸体20和壳体10之间的侧部间隙22(侧部间隙22如图4所示)与配流盘60的进水孔61连通,如此一来,进水通道31的水可通过侧部间隙22进入到配流盘60的进水孔61处,从而进入到缸孔21内。In order to enable the water of the water inlet passage 31 to enter the cylinder bore 21, the embodiment of the present invention is provided with a distribution plate 60 and a thrust plate 70 between the outlet end cover 40 and the cylinder block 20, and the water inlet passage 31 passes through the cylinder block 20. The side gap 22 between the housing 10 and the housing 10 (the side gap 22 is as shown in FIG. 4) communicates with the water inlet hole 61 of the valve plate 60, so that the water of the water inlet passage 31 can enter through the side gap 22. It goes to the water inlet hole 61 of the distribution plate 60 to enter the cylinder bore 21.
为了驱动水润滑的高压柱塞泵工作,如图2所示,本发明实施例的进水端盖30还设有供驱动轴穿过的轴孔,轴孔处设有轴承,该实施例中的轴孔为本发明中的第一轴孔32,轴承为本发明中的第一轴承33,进水通道31从第一轴承33的外端穿到第一轴承33的内端将水引入壳体10内部,如此一来,水在进入进水通道31后需要流经第一轴承33才会进入到水润滑的高压柱塞泵内部,从而利用进入的水流实现对第一轴承33的水润滑和冷却,起到保护第一轴承33、延长使用寿命的作用。In order to drive the water-lubricated high-pressure piston pump, as shown in FIG. 2, the water inlet end cover 30 of the embodiment of the present invention further has a shaft hole through which the drive shaft passes, and a bearing is disposed at the shaft hole. The shaft hole is the first shaft hole 32 in the present invention, and the bearing is the first bearing 33 in the invention. The water inlet passage 31 passes from the outer end of the first bearing 33 to the inner end of the first bearing 33 to introduce water into the shell. Inside the body 10, in this way, after entering the water inlet passage 31, the water needs to flow through the first bearing 33 to enter the water-lubricated high-pressure piston pump, thereby realizing water lubrication of the first bearing 33 by the incoming water flow. And cooling, to protect the first bearing 33, to extend the service life.
为了防止第一轴承33处的水泄露,如图1和图2所示,本发明实施例在进水端盖30与驱动轴之间设有位于第一轴承33的外部的机械密封组件80,通过机械密封组件80可以进行密封,进水端盖30中间的第一轴孔32处不会漏水。In order to prevent water leakage at the first bearing 33, as shown in FIGS. 1 and 2, the embodiment of the present invention provides a mechanical seal assembly 80 located outside the first bearing 33 between the inlet end cap 30 and the drive shaft, Sealing can be performed by the mechanical seal assembly 80 without leakage of water at the first axial bore 32 in the middle of the inlet end cap 30.
为了方便水流通道设计,如图7和图8所示,本发明实施例中的第一轴承33选择滑动轴承,并且滑动轴承上支撑驱动轴的支撑面35上设有贯通槽36,也就是滑动轴承上与驱动轴外周面相配合的内周面上设置贯通槽36,这里的贯通槽36为进水通道31的一部分,并通过贯通槽36从第一轴承33的外端穿到第一轴承33的内端,将 水引入壳体10内部。In order to facilitate the design of the water flow channel, as shown in FIG. 7 and FIG. 8, the first bearing 33 in the embodiment of the present invention selects the sliding bearing, and the supporting surface 35 of the sliding bearing supporting the driving shaft is provided with a through groove 36, that is, sliding. The inner circumferential surface of the bearing that matches the outer peripheral surface of the drive shaft is provided with a through groove 36. Here, the through groove 36 is a part of the water inlet passage 31, and passes through the through groove 36 from the outer end of the first bearing 33 to the first bearing 33. Inner end, will Water is introduced into the interior of the housing 10.
本发明实施例中的贯通槽36间隔设置在支撑面35上,具体而言可以在所述支撑面35上设有3个间隔的贯通槽36。为了保证滑动轴承的水润滑性和耐磨性,本发明实施例中的滑动轴承由增强塑料制成,如PEEK(聚醚醚酮,英文名称polyetheretherketone)。The through grooves 36 in the embodiment of the present invention are spaced apart from each other on the support surface 35. Specifically, three spaced through grooves 36 may be provided in the support surface 35. In order to ensure the water lubricity and wear resistance of the sliding bearing, the sliding bearing in the embodiment of the present invention is made of a reinforced plastic such as PEEK (polyetheretherketone, English name polyetheretherketone).
实施例4Example 4
本发明实施例提供一种水润滑的高压柱塞泵,如图1所示,该高压柱塞泵包括具有通孔的壳体10,通孔内设有缸体20,缸体20上按照圆周阵列设有缸孔21(缸孔21如图5或图6所示),通孔两端分别设有进水端盖30和出水端盖40,缸体20和进水端盖30之间设有回程盘50,回程盘50上设有插入缸孔21内的柱塞滑靴组件51,缸体20和出水端盖40之间设有配流盘60。为了方便水流通道设计,本发明实施例在进水端盖30上设有可与外部连通的进水通道31,并在出水端盖40上设有可与外部连通的出水通道41,由于进水端盖30与配流盘60不在同一侧,为了使得进水通道31进入的水能够通过配流盘60进入缸孔21,如图5和图6所示,本发明实施例还在缸体20上还设有连通孔23,进水通道31通过连通孔23与配流盘60的进水孔61连通。如此一来,水就可以依次经过进水通道31、连通孔23、配流盘60的进水孔61,从而实现将进水通道31设计在后端的端盖上,方便了将该水润滑的高压柱塞泵用在手持式高压喷射装置上,使其能够更好地携带和安装。The embodiment of the present invention provides a water-lubricated high-pressure plunger pump. As shown in FIG. 1 , the high-pressure plunger pump includes a housing 10 having a through hole, and a cylinder 20 is disposed in the through hole, and the cylinder 20 is circumferentially The array is provided with a cylinder hole 21 (the cylinder hole 21 is as shown in FIG. 5 or FIG. 6), and the water inlet end cover 30 and the water outlet end cover 40 are respectively disposed at two ends of the through hole, and the cylinder body 20 and the water inlet end cover 30 are disposed between the array. There is a return tray 50. The return tray 50 is provided with a plunger shoe assembly 51 inserted into the cylinder bore 21, and a distribution plate 60 is disposed between the cylinder block 20 and the outlet end cover 40. In order to facilitate the design of the water flow channel, the water inlet end cover 30 is provided with a water inlet passage 31 which can communicate with the outside, and the water outlet end cover 40 is provided with a water outlet passage 41 which can communicate with the outside, due to the water inlet. The end cover 30 is not on the same side as the distribution plate 60. In order to allow the water entering the water inlet passage 31 to enter the cylinder bore 21 through the distribution plate 60, as shown in Figs. 5 and 6, the embodiment of the present invention also refills the cylinder block 20. A communication hole 23 is provided, and the water inlet passage 31 communicates with the water inlet hole 61 of the distribution plate 60 through the communication hole 23. In this way, the water can sequentially pass through the water inlet passage 31, the communication hole 23, and the water inlet hole 61 of the distribution plate 60, thereby realizing the design of the water inlet passage 31 on the rear end cover, thereby facilitating the high pressure of the water lubrication. The plunger pump is used on a hand-held high pressure spray device to enable it to be carried and installed better.
连通孔23出来的水可以直接通过配流盘60与止推盘70之间的端面间隙63直接到达进水孔61,当然,本发明实施例还提供如下方案:如图3所示,在出水端盖40上还设有引水通道42,引水通道42的一端与配流盘60上的进水孔61连通,另一端同时通过连通孔23及侧部间隙22(侧部间隙22如图4所示)分别与进水通道31连通,从而利用该引水通道42将水流引到进水孔61处。具体引水通道42的设计可以参考但不限于实施例1和实施例2中引水通道42的方案,此处不再赘述。 The water coming out of the communication hole 23 can directly reach the water inlet hole 61 through the end surface gap 63 between the distribution plate 60 and the thrust plate 70. Of course, the embodiment of the present invention further provides the following scheme: as shown in FIG. 3, at the water outlet end. The cover 40 is further provided with a water guiding passage 42. One end of the water guiding passage 42 communicates with the water inlet hole 61 on the distribution tray 60, and the other end passes through the communication hole 23 and the side gap 22 at the same time (the side gap 22 is as shown in FIG. 4). The water inlet passages 31 are respectively communicated with each other, so that the water flow passages are used to guide the water flow to the water inlet holes 61. The design of the specific water guiding channel 42 can be referred to, but not limited to, the scheme of the water guiding channel 42 in Embodiment 1 and Embodiment 2, and details are not described herein again.
除了连通孔23以外,本发明实施例中进水通道31还可以通过缸体20和壳体10之间的侧部间隙22与配流盘60的进水孔61连通,使得进水通道31出来的水也可以通过该侧部间隙22到达配流盘60的进水孔61处。In addition to the communication hole 23, the water inlet passage 31 in the embodiment of the present invention can also communicate with the water inlet hole 61 of the distribution plate 60 through the side gap 22 between the cylinder block 20 and the casing 10, so that the water inlet passage 31 comes out. Water can also pass through the side gap 22 to the water inlet opening 61 of the distribution plate 60.
采用本发明实施例后,水流在经过连通孔23时还可以对缸体20以及柱塞滑靴组件51进行冷却,实现对水润滑的高压柱塞泵的保护。为了提高冷却效果,本发明实施例所述连通孔23与缸孔21按圆周方向间隔分布,一般情况是按圆周方向做10个孔,其中5个为连通孔23,5个为缸孔21,并且缸孔21与连通孔23间隔分布。After the embodiment of the present invention is used, the water flow can also cool the cylinder block 20 and the plunger shoe assembly 51 when passing through the communication hole 23, thereby realizing the protection of the water-lubricated high-pressure piston pump. In order to improve the cooling effect, the communication hole 23 and the cylinder hole 21 are spaced apart in the circumferential direction according to the embodiment of the present invention. Generally, 10 holes are made in the circumferential direction, 5 of which are the communication holes 23 and 5 are the cylinder holes 21, Further, the cylinder bore 21 is spaced apart from the communication hole 23.
为了保证高压柱塞泵的流量,需要使得缸孔21足够大,为此,本发明实施例将缸孔21的孔径设计成大于连通孔23的孔径,使得缸体20上大部分空间用在缸孔21上,确保其流量。当然在平衡冷却和流量的情况下,本发明实施例将连通孔23的孔径为缸孔21孔径的0.5倍至0.8倍,一般选择0.5倍、0.6倍、0.7倍或0.8倍。In order to ensure the flow rate of the high pressure piston pump, it is necessary to make the cylinder bore 21 large enough. For this reason, the embodiment of the present invention designs the bore of the cylinder bore 21 to be larger than the bore diameter of the communication hole 23, so that most of the space on the cylinder block 20 is used in the cylinder. On the hole 21, ensure its flow. Of course, in the case of balancing the cooling and the flow rate, the embodiment of the present invention has the aperture of the communication hole 23 being 0.5 times to 0.8 times the aperture of the cylinder hole 21, and is generally selected to be 0.5 times, 0.6 times, 0.7 times or 0.8 times.
实施例5Example 5
本发明实施例提供一种手持式高压喷射装置,如图9和图10所示,该高压喷射装置包括机座1和手持部2,机座1内设有电机3,该电机3一般通过充电式电池供电或者通过直流电池供电,为了实现水润滑的高压喷射装置的手持方案,本发明实施例还包括实施例1至实施例4中提到的任意一种水润滑的高压柱塞泵4,并且将以上提到的水润滑的高压柱塞泵4的进水端盖30与机座1连接装配。The embodiment of the present invention provides a hand-held high-pressure injection device. As shown in FIG. 9 and FIG. 10, the high-pressure injection device includes a base 1 and a hand-held portion 2, and a motor 3 is disposed in the base 1, and the motor 3 is generally charged. The battery is powered by a battery or powered by a DC battery. In order to realize the hand-held solution of the water-lubricated high-pressure injection device, the embodiment of the present invention further includes any one of the water-lubricated high-pressure plunger pumps 4 mentioned in Embodiments 1 to 4. And the water inlet end cap 30 of the water-lubricated high-pressure piston pump 4 mentioned above is connected to the frame 1 for assembly.
由于将水润滑的高压柱塞泵的进水端盖30与机座1连接装配,从而使得进水端盖30上的进水口能够位于手持式高压喷射装置的后端,从而方便了手持式高压喷射装置的携带和安装。Since the water inlet end cap 30 of the water-lubricated high-pressure piston pump is connected to the base 1, the water inlet on the water inlet end cover 30 can be located at the rear end of the hand-held high-pressure injection device, thereby facilitating the hand-held high pressure. Carrying and installation of the spray device.
另外,本发明实施例中的水润滑的高压柱塞泵和手持式高压喷射装置,进水通道31的水均是经过缸体20后到达进水孔61,从而使得进入的水能够对缸体20进行冷却。在将水润滑的高压柱塞泵进行小型化设计后,由于其尺寸较小,整体散热面积也很小,在高速工作过程中容易过热,采用本发明提供的方案后,能够很好地对缸 体20进行冷却,从而起到保护水润滑的高压柱塞泵的作用。In addition, in the water-lubricated high-pressure plunger pump and the hand-held high-pressure injection device in the embodiment of the present invention, the water in the water inlet passage 31 passes through the cylinder 20 and reaches the water inlet hole 61, so that the entering water can be opposite to the cylinder block. 20 is cooled. After the water-lubricated high-pressure piston pump is miniaturized, the overall heat dissipation area is small due to its small size, and it is easy to overheat during high-speed operation. After the solution provided by the present invention, the cylinder can be well The body 20 is cooled to function as a high pressure piston pump that protects the water from lubrication.
本发明实施例主要运用在小型化液压设备中,尤其是手持式高压喷射装置,如手持式高压灭火设备、手持式高压冲洗设备。The embodiments of the present invention are mainly used in miniaturized hydraulic equipment, especially hand-held high-pressure injection devices, such as hand-held high-pressure fire extinguishing equipment and hand-held high-pressure washing equipment.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以权利要求的保护范围为准。 The above is only a specific embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily think of changes or substitutions within the technical scope of the present invention. All should be covered by the scope of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.

Claims (14)

  1. 一种水润滑的高压柱塞泵,包括具有通孔的壳体,所述通孔内设有缸体,所述缸体上按照圆周阵列设有缸孔,其特征在于,所述通孔的一端设有进水端盖、另一端设有出水端盖,所述缸体和所述进水端盖之间设有回程盘,所述缸体和所述出水端盖之间设有配流盘;其中,所述进水端盖上设有可与外部连通的进水通道,所述进水通道与所述配流盘上的进水孔连通;所述出水端盖上设有可与外部连通的出水通道,所述出水通道与所述配流盘上的出水孔连通。A water-lubricated high-pressure plunger pump comprising a housing having a through hole, wherein the through hole is provided with a cylinder body, and the cylinder body is provided with a cylinder bore according to a circumferential array, wherein the through hole is One end is provided with a water inlet end cover, the other end is provided with a water outlet end cover, a returning disc is arranged between the cylinder body and the water inlet end cover, and a distribution plate is arranged between the cylinder body and the water outlet end cover Wherein, the water inlet end cover is provided with a water inlet passage communicating with the outside, the water inlet passage is in communication with the water inlet hole on the distribution plate; and the water outlet end cover is provided to be connectable to the outside And a water outlet passage communicating with the water outlet hole on the distribution plate.
  2. 根据权利要求1所述的水润滑的高压柱塞泵,其特征在于,所述缸体与所述壳体之间具有侧部间隙,所述进水通道通过所述侧部间隙与所述配流盘上的进水孔连通。The water-lubricated high-pressure plunger pump according to claim 1, wherein a side gap is formed between the cylinder and the casing, and the water inlet passage passes through the side gap and the distribution The inlet holes on the tray are connected.
  3. 根据权利要求1或2所述的水润滑的高压柱塞泵,其特征在于,所述出水端盖上还设有引水通道,所述引水通道的一端与所述配流盘上的进水孔连通,另一端通过所述缸体和所述壳体之间的侧部间隙与所述进水通道连通。The water-lubricated high-pressure plunger pump according to claim 1 or 2, wherein the water outlet end cover is further provided with a water guiding passage, one end of the water guiding passage is connected with the water inlet hole on the distribution plate The other end communicates with the water inlet passage through a side gap between the cylinder and the casing.
  4. 根据权利要求1-3任一所述的水润滑的高压柱塞泵,其特征在于,所述进水通道的进水口设置在所述进水端盖的柱面侧部。A water-lubricated high-pressure plunger pump according to any one of claims 1 to 3, wherein a water inlet of said water inlet passage is provided at a cylindrical side portion of said water inlet end cap.
  5. 根据权利要求1-4任一所述的水润滑的高压柱塞泵,其特征在于,所述缸体上沿轴向设有连通孔,所述进水通道还通过所述连通孔与所述配流盘的进水孔连通。A water-lubricated high-pressure plunger pump according to any one of claims 1 to 4, wherein said cylinder body is provided with a communication hole in the axial direction, and said water inlet passage also passes through said communication hole and said The inlet holes of the distribution plate are connected.
  6. 根据权利要求5所述的水润滑的高压柱塞泵,其特征在于,所述连通孔与所述缸孔按圆周方向间隔分布。A water-lubricated high-pressure plunger pump according to claim 5, wherein said communication hole is spaced apart from said cylinder bore in a circumferential direction.
  7. 根据权利要求5或6所述的水润滑的高压柱塞泵,其特征在于,所述缸孔的孔径大于所述连通孔的孔径。A water-lubricated high-pressure plunger pump according to claim 5 or 6, wherein a diameter of said cylinder bore is larger than an aperture of said communication hole.
  8. 根据权利要求7所述的水润滑的高压柱塞泵,其特征在于,所述连通孔的孔径为所述缸孔的孔径的0.5倍至0.8倍。The water-lubricated high-pressure plunger pump according to claim 7, wherein the diameter of the communication hole is 0.5 to 0.8 times the diameter of the cylinder bore.
  9. 根据权利要求1-8任一所述的水润滑的高压柱塞泵,其特征在于,所述回程盘上设有插入所述缸孔内的柱塞滑靴组件。A water-lubricated high-pressure piston pump according to any one of claims 1-8, wherein said returning disc is provided with a plunger shoe assembly inserted into said cylinder bore.
  10. 根据权利要求9所述的水润滑的高压柱塞泵,其特征在于, 所述进水端盖的内端面为斜面,所述柱塞滑靴组件贴合在所述斜面上运动。A water-lubricated high-pressure plunger pump according to claim 9, wherein The inner end surface of the water inlet end cover is a sloped surface, and the plunger shoe assembly is attached to the inclined surface to move.
  11. 根据权利要求1-10任一所述的水润滑的高压柱塞泵,其特征在于,所述水润滑的高压柱塞泵为小型高压柱塞泵,所述进水端盖为高压柱塞泵安装端,所述出水端盖为高压柱塞泵泵水端。A water-lubricated high-pressure plunger pump according to any one of claims 1 to 10, wherein said water-lubricated high-pressure plunger pump is a small high-pressure plunger pump, and said inlet end cap is a high-pressure plunger pump The installation end, the outlet end cover is a water pump end of the high pressure piston pump.
  12. 根据权利要求1-11任一所述的水润滑的高压柱塞泵,其特征在于,所述进水端盖设有供驱动轴穿过的第一轴孔,所述第一轴孔处设有第一轴承,所述进水通道从所述第一轴承的外端穿到所述第一轴承的内端。The water-lubricated high-pressure plunger pump according to any one of claims 1 to 11, wherein the water inlet end cover is provided with a first shaft hole through which the drive shaft passes, and the first shaft hole is provided There is a first bearing that passes from the outer end of the first bearing to the inner end of the first bearing.
  13. 根据权利要求1-11任一所述的水润滑的高压柱塞泵,其特征在于,所述出水端盖设有安装驱动轴的第二轴孔,所述第二轴孔处设有第二轴承,所述引水通道从所述第二轴承的内端穿到所述第二轴承的外端。The water-lubricated high-pressure piston pump according to any one of claims 1 to 11, wherein the water outlet end cover is provided with a second shaft hole for mounting a drive shaft, and the second shaft hole is provided with a second portion. a bearing, the water guiding passage is passed from an inner end of the second bearing to an outer end of the second bearing.
  14. 一种手持式高压喷射装置,包括机座和手持部,所述机座内设有电机,其特征在于,还包括如权利要求1-13任一所述的水润滑的高压柱塞泵,所述水润滑的高压柱塞泵的进水端盖与所述机座连接装配。 A hand-held high-pressure injection device comprising a base and a hand-held portion, wherein the machine is provided with a motor, characterized in that it further comprises a water-lubricated high-pressure plunger pump according to any one of claims 1-13, The water inlet end cap of the water-lubricated high-pressure piston pump is connected to the base.
PCT/CN2015/097282 2015-01-15 2015-12-14 Water-lubricated high-pressure plunger pump and handheld high-pressure jet apparatus WO2016112763A1 (en)

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CN201520051004.2 2015-01-15
CN201520051004.2U CN204572370U (en) 2015-01-15 2015-01-15 The high-pressure plunger pump of water lubrication and Handheld high-voltage injection apparatus
CN201510036847.XA CN104564576B (en) 2015-01-15 2015-01-15 The high-pressure plunger pump and Handheld high-voltage injection apparatus of water lubrication
CN201510036847.X 2015-01-15

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CN107630798A (en) * 2017-10-16 2018-01-26 青岛大学 A kind of variable displacement AC synchronous mechanical electronic hydraulic coupler
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CN110146253B (en) * 2019-05-15 2024-04-19 自然资源部天津海水淡化与综合利用研究所 Visual experiment platform for dynamic pressure lubrication effect of valve plate of seawater desalination plunger pump

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