显影盒安装至成像设备刚开始工作时,齿轮系接成像设备的收驱动力而转动,在初始阶段,整个齿轮系的转动并不平稳,此时检测齿轮即与驱动齿轮啮合而旋转可能会对损坏检测齿轮或检测件,而具有检测件的检测齿轮结构复杂,制造及安装精度要求都较高,从而成本较高,进而具有此种检测齿轮的显影盒的成本也较高。When the developing cartridge is mounted to the imaging device, the gear is connected to the driving force of the imaging device and rotates. In the initial stage, the rotation of the entire gear train is not stable. At this time, the detecting gear is meshed with the driving gear and may rotate. The detecting gear or the detecting member is damaged, and the detecting gear having the detecting member has a complicated structure, high manufacturing and mounting precision requirements, and high cost, and the developing cartridge having the detecting gear is also high in cost.
因此需要一种结构简单、成本低且可在齿轮系转动平稳后检测件才开始移动的显影盒。Therefore, there is a need for a developing cartridge which is simple in structure, low in cost, and which can be moved after the gear train rotates smoothly.
本发明的主要目的是提供一种结构简单、成本低且可在齿轮系转动平稳后检测件才开始移动的显影盒。SUMMARY OF THE INVENTION A primary object of the present invention is to provide a developing cartridge which is simple in structure, low in cost, and which can be moved after the gear train rotates smoothly.
为实现上述主要目的,本发明提供的显影盒包括:具有容纳碳粉的碳粉容纳部的盒体;其上可承载碳粉以显影静电潜像的显影辊;设置在盒体的一端壁外侧的齿轮;设置在端壁外侧的转动件,该传动件包括具有可与齿轮的齿顶间隙配合的小径部分及可与齿轮的齿顶过盈配合的大径部分的离合轮,大径部分包括位于周面的弹性摩擦层,离合轮远离盒体的一侧设置有沿径向突出的推块;可被推块推动而相对盒体的纵向移动的检测件;齿轮设置有同轴的圆筒部,圆筒部的周面上具有一用于容纳凸块的开口槽,转动件上设有与推块在周向上错相位布置,且可与圆筒部抵接的凸块;施加偏压力至转动件的偏压件,使凸块与圆筒部在偏压力下接触,此时大径部分不与齿轮接触,凸块位于开口槽内时,大径部分与齿轮接触。In order to achieve the above main object, a developing cartridge provided by the present invention includes: a casing having a toner accommodating portion for containing toner; a developing roller on which carbon powder can be carried to develop an electrostatic latent image; and is disposed outside one end wall of the casing a gear member disposed on an outer side of the end wall, the transmission member including a small diameter portion having a clearance fit with the tooth tip of the gear and a large-diameter portion of the large-diameter portion that can be interference-fitted with the tooth tip of the gear, the large diameter portion including An elastic friction layer on the circumferential surface, a side of the clutch wheel away from the casing is provided with a push block protruding radially; a detecting piece which can be pushed by the push block to move longitudinally relative to the casing; the gear is provided with a coaxial cylinder a circular groove on the circumferential surface of the cylindrical portion for accommodating the projection, and the rotating member is provided with a bump which is arranged in a wrong phase with the push block in the circumferential direction and which can abut against the cylindrical portion; The biasing member to the rotating member contacts the convex portion and the cylindrical portion under a biasing force. At this time, the large diameter portion is not in contact with the gear, and the large diameter portion is in contact with the gear when the protruding block is located in the open groove.
较具体地,偏压件为一扭簧,套在转动件的旋转轴外。由以上可见,扭簧可施加压力至凸块而使其在压力下与圆筒部接触,从而在显影盒的运输过程中,转动件会保持在其初始位置,不会偏离,提高检测件的检测稳定性。而在齿轮转动至圆筒部的开口槽与凸块相对时,转动件会在扭簧偏压力作用下转动,使转动件的大径部分与齿轮接触,进而由齿轮带动转动件转动,可实现转动件的平稳转动。More specifically, the biasing member is a torsion spring that fits over the rotating shaft of the rotating member. It can be seen from the above that the torsion spring can apply pressure to the bump to make it contact with the cylindrical portion under pressure, so that during the transportation of the developing cartridge, the rotating member will remain in its initial position without deviation, and the detecting member is improved. Detection stability. When the gear is rotated to the opening groove of the cylindrical portion and the convex block, the rotating member rotates under the biasing force of the torsion spring, so that the large diameter portion of the rotating member contacts the gear, and then the rotating member rotates by the gear, thereby realizing Smooth rotation of the rotating member.
更具体地,盒体上设置端盖,转动件与齿轮位于端壁与端盖之间。由以上可见,端盖可起到保护转动件与齿轮的作用。More specifically, the end cap is disposed on the casing, and the rotating member and the gear are located between the end wall and the end cap. As can be seen from the above, the end cap can function to protect the rotating member and the gear.
进一步更具体地,检测件设置在端盖上,端盖上设置有限制检测件移动的限位槽,在转动件转动时,凸块推动检测件沿限位槽移动。由以上可见,检测件设置在端盖而不是转动件上,使转动件的结构更简单,从而使整个显影盒的成本降低,端盖上设置限位槽使检测件沿限位槽移动,使检测件的移动更平稳。Further more specifically, the detecting member is disposed on the end cover, and the end cover is provided with a limiting slot for restricting movement of the detecting member, and when the rotating member rotates, the protruding block pushes the detecting member to move along the limiting slot. It can be seen from the above that the detecting member is disposed on the end cover instead of the rotating member, so that the structure of the rotating member is simpler, so that the cost of the entire developing box is reduced, and the limiting groove is arranged on the end cover to move the detecting member along the limiting slot, so that The movement of the detecting piece is smoother.
优选地,盒体上设置有使检测件保持在初始位置的第二偏压件。在检测完成后,检测件可在第二偏压件的作用下返回至其初始位置,从而使显影盒结构更紧凑。Preferably, the casing is provided with a second biasing member for holding the detecting member in the initial position. After the detection is completed, the detecting member can be returned to its original position by the second biasing member, thereby making the developing cartridge structure more compact.
优选地,离合轮外周套设有橡胶环,弹性摩擦层为橡胶环位于大径外周的一部分。使用橡胶环,可使弹性摩擦层的设置更简单方便。Preferably, the outer circumference of the clutch wheel is provided with a rubber ring, and the elastic friction layer is a part of the outer circumference of the large diameter rubber ring. The use of a rubber ring makes the setting of the elastic friction layer simpler and more convenient.
本发明具有使安装有转动件的显影盒结构简单且成本低的优点。 The present invention has an advantage that the developing cartridge to which the rotating member is mounted has a simple structure and a low cost.
图1是本发明实施例的结构图;Figure 1 is a structural view of an embodiment of the present invention;
图2是本发明实施例中端盖与检测件的结构图;2 is a structural view of an end cover and a detecting member in an embodiment of the present invention;
图3是本发明实施例中驱动端的结构图;3 is a structural diagram of a driving end in an embodiment of the present invention;
图4是本发明实施例中转动件与检测件的位置关系图Figure 4 is a view showing the positional relationship between the rotating member and the detecting member in the embodiment of the present invention;
图5是本发明实施例中齿轮与转动件的结构图;Figure 5 is a structural view of a gear and a rotating member in an embodiment of the present invention;
图6是本发明实施例中齿轮另一视角的结构图;Figure 6 is a structural view showing another perspective of the gear in the embodiment of the present invention;
图7是本发明实施例中转动件另一视角的结构图;Figure 7 is a structural view showing another perspective of the rotating member in the embodiment of the present invention;
图8是本发明实施例中第一偏压件的结构图;Figure 8 is a structural view of a first biasing member in an embodiment of the present invention;
图9是本发明实施例中端盖另一视角的结构图;Figure 9 is a structural view showing another perspective view of the end cap in the embodiment of the present invention;
图10是本发明实施例中检测件另一视角的结构图;Figure 10 is a structural view showing another perspective of the detecting member in the embodiment of the present invention;
图11是本发明实施例中第二偏压件的结构图。Figure 11 is a structural view of a second biasing member in the embodiment of the present invention.
以下结合附图及实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
如图1所示,本实施例的盒体1内具有容纳碳粉的碳粉容纳部,盒体1的驱动端设置有端盖11,碳粉容纳部具有一个可将所容纳的碳粉向外提供的出粉口,显影辊可旋转地置于出粉口处,显影盒用于可拆卸地安装至电子照相成像设备内,碳粉容纳部的碳粉通过显影辊对感光构件上的静电潜像进行显影。与现有技术中的显影盒内部结构类似,盒体1内通常设置有搅拌架、送粉辊、出粉刀等构件,驱动显影辊等转动的齿轮系设置在显影盒的驱动端,显影盒安装至成像设备内时,由驱动头2从成像设备接收驱动力带动齿轮系及显影辊、送粉辊和搅拌架等转动。As shown in FIG. 1, the casing 1 of the present embodiment has a toner accommodating portion for accommodating carbon powder, and the driving end of the casing 1 is provided with an end cover 11 having a toner accommodating portion The powder supply port is provided externally, the developing roller is rotatably disposed at the powder discharge port, and the developing cartridge is detachably mounted in the electrophotographic image forming apparatus, and the toner of the toner accommodating portion passes through the developing roller to electrostatically the photosensitive member The latent image is developed. Similar to the internal structure of the developing cartridge in the prior art, the casing 1 is usually provided with a stirring frame, a powder feeding roller, a powder discharging knife and the like, and a gear train for driving the developing roller or the like is disposed at the driving end of the developing cartridge, and the developing cartridge When mounted in the image forming apparatus, the driving force is received by the driving head 2 from the image forming apparatus to drive the gear train and the developing roller, the powder feeding roller, the stirring frame, and the like.
图2示出了端盖11及其上的检测件5,此时检测件5位于初始位置。端盖11上设置有倾斜的滑槽12,检测件5可沿滑槽12移动从而可沿显影盒纵向突出或缩回。滑槽12即为限制检测件5移动的限位槽。Fig. 2 shows the end cap 11 and the detecting member 5 thereon, at which time the detecting member 5 is in the initial position. The end cover 11 is provided with an inclined chute 12, and the detecting member 5 is movable along the chute 12 so as to be protruded or retracted in the longitudinal direction of the developing cartridge. The chute 12 is a limit groove that restricts the movement of the detecting member 5.
图3示出了显影盒驱动端的结构,齿轮系3设置在盒体1端壁与端盖11之间,驱动头2设置在齿轮系3中一个齿轮的端部,可旋转地固定在端壁外侧的转动件4邻近齿轮系3中的齿轮31设置,齿轮系3中各齿轮的旋转轴与转动件4的旋转轴相互平行,且轴向与显影盒的纵向一致。在本实施例中,齿轮31为驱动搅拌构件的驱动齿轮,可以理解的是,转动件4可以邻近齿轮系3中的任一齿轮设置。3 shows the structure of the driving end of the developing cartridge. The gear train 3 is disposed between the end wall of the casing 1 and the end cover 11, and the driving head 2 is disposed at the end of a gear in the gear train 3, and is rotatably fixed to the end wall. The outer rotating member 4 is disposed adjacent to the gear 31 in the gear train 3, and the rotating shaft of each gear in the gear train 3 is parallel to the rotating shaft of the rotating member 4, and the axial direction coincides with the longitudinal direction of the developing cartridge. In the present embodiment, the gear 31 is a drive gear that drives the agitating member, it being understood that the rotating member 4 may be disposed adjacent to any of the gear trains 3.
图4示出了在检测件5位于初始位置时转动件4与检测件5的位置关系,当转动件4沿图示箭头方向转动时,转动件4上的推块41与检测件5的被推动端52接触,随着转动件4的进一步转动,推块41将推动检测件5沿滑槽12移动。4 shows the positional relationship between the rotating member 4 and the detecting member 5 when the detecting member 5 is in the initial position. When the rotating member 4 is rotated in the direction of the arrow shown in the figure, the push block 41 on the rotating member 4 and the detecting member 5 are The push end 52 is in contact, and as the rotary member 4 is further rotated, the push block 41 will push the detecting member 5 to move along the chute 12.
图5示出了显影盒为全新盒时齿轮31与转动件4的位置关系。参见图5、图6和图7,齿轮31包括传递驱动力至转动件4的齿轮部分32、从齿轮系3中一齿轮接收驱动力的齿轮部分33及位于二者之间的圆筒部34,圆筒部34上设置有开口槽35;转动件4包括具有大径部分42和小径部分43的离合轮,该离合轮的外周是一个橡胶环44,推块41设置在离合轮靠近端盖11的一侧,凸块45设置在靠近盒体1的一侧,推块41和凸块45偏离转动件4的旋转轴且错相位布置,即推块41与凸块45在垂直于轴向的方向上不处于同一位置。轴筒46设置在转动件4的中心且沿轴向延伸,作为第一偏压件实施例的扭簧47套在轴筒46靠近盒体部分的外侧,在图5所示状态时,凸块45在扭簧47偏压力作用下紧靠圆筒部34。Fig. 5 shows the positional relationship of the gear 31 and the rotating member 4 when the developing cartridge is a brand new cartridge. Referring to Figures 5, 6, and 7, the gear 31 includes a gear portion 32 that transmits a driving force to the rotating member 4, a gear portion 33 that receives a driving force from a gear in the gear train 3, and a cylindrical portion 34 therebetween. The cylindrical portion 34 is provided with an opening groove 35; the rotating member 4 includes a clutch wheel having a large diameter portion 42 and a small diameter portion 43, the outer circumference of the clutch wheel is a rubber ring 44, and the push block 41 is disposed at the clutch wheel near the end cover On one side of the 11 , the bump 45 is disposed on the side close to the casing 1 , and the push block 41 and the bump 45 are offset from the rotation axis of the rotating member 4 and are arranged in a wrong phase, that is, the push block 41 and the bump 45 are perpendicular to the axial direction. The direction is not in the same position. The barrel 46 is disposed at the center of the rotating member 4 and extends in the axial direction. The torsion spring 47 as the first biasing member embodiment is sleeved on the outer side of the barrel 46 near the casing portion. In the state shown in FIG. 45 abuts against the cylindrical portion 34 under the biasing force of the torsion spring 47.
如图8所示,扭簧47具有两个端部48、49,其中端部48与转动件固定而端部49固定在盒体上。As shown in Fig. 8, the torsion spring 47 has two end portions 48, 49, wherein the end portion 48 is fixed to the rotating member and the end portion 49 is fixed to the casing.
参见图9、图10和图11,端盖11上设置有沿盒体纵向倾斜的滑槽12、套在转动件4的轴筒46外的安装引导件13,用来固定作为第二偏压件实施例的扭簧6的固定柱14及固定扭簧6的一端部61的固定件15,检测件5设置在滑槽12上,具有在移动至检测位置时被成像设备检测的检测端51,可被转动件4的推块41推动的被推动端52、卡接在滑槽12两侧壁上的卡槽53及固定扭簧6另一端部62的卡口54。扭簧6施加使检测件5保持在初始位置的偏压力,在初始位置时检测件5位于滑槽12靠近盒体1的一端。Referring to FIG. 9, FIG. 10 and FIG. 11, the end cover 11 is provided with a sliding groove 12 which is inclined along the longitudinal direction of the casing, and a mounting guide 13 which is sleeved outside the shaft cylinder 46 of the rotating member 4 for fixing as a second bias. The fixing post 14 of the torsion spring 6 of the embodiment and the fixing member 15 of the one end portion 61 of the fixed torsion spring 6, the detecting member 5 is disposed on the chute 12, and has a detecting end 51 detected by the image forming apparatus when moving to the detecting position. The pushed end 52 that can be pushed by the push block 41 of the rotating member 4, the card slot 53 that is engaged with the two side walls of the chute 12, and the bayonet 54 of the other end portion 62 of the fixed torsion spring 6. The torsion spring 6 applies a biasing force for holding the detecting member 5 at the initial position, and in the initial position, the detecting member 5 is located at one end of the chute 12 close to the casing 1.
当本实施例新的显影盒安装至成像设备后,驱动头2接受驱动力而旋转,带动整个齿轮系3转动,因此齿轮31旋转,转动件4的凸块45与齿轮31的圆筒部34抵接,转动件4无法在扭簧47偏压力作用下转动,直至齿轮31转动至圆筒部34的开口槽35相面对时,此时齿轮系3的运行已相对稳定,凸块45不再与圆筒部34抵接,而进入了开口槽35,转动件4在扭簧47偏压力作用下转动,使离合轮的大径部分42与齿轮31面对,并与齿轮31的齿顶过盈配合,通过摩擦齿轮31带动转动件4进一步转动,推块41推动检测件5的被推动端52,使检测件5克服扭簧6的偏压力作用沿滑槽12远离盒体1而移动至检测位置,在该位置处检测端51被成像设备检测,从而确定该显影盒为全新的,转动件4进一步转动时,推块41与检测件5的被推动端52脱离,检测件在扭簧6偏压力作用下沿滑槽12移动至初始位置。当转动件4转至其小径部分43与齿轮31面对时,转动件4与齿轮31的齿顶间隙配合,即转动件4不再与齿轮31接触,转动件4停止转动。When the new developing cartridge of the present embodiment is mounted to the image forming apparatus, the driving head 2 receives the driving force to rotate, and the entire gear train 3 is rotated, so that the gear 31 rotates, and the projection 45 of the rotating member 4 and the cylindrical portion 34 of the gear 31 are rotated. Abutting, the rotating member 4 cannot be rotated by the biasing force of the torsion spring 47 until the gear 31 rotates until the opening groove 35 of the cylindrical portion 34 faces, at which time the operation of the gear train 3 is relatively stable, and the bump 45 is not Then, the cylindrical portion 34 abuts and enters the opening groove 35, and the rotating member 4 rotates under the biasing force of the torsion spring 47, so that the large diameter portion 42 of the clutch wheel faces the gear 31, and the tooth top of the gear 31 With the interference fit, the rotating member 4 is further rotated by the friction gear 31, and the push block 41 pushes the pushed end 52 of the detecting member 5, so that the detecting member 5 moves along the sliding groove 12 away from the casing 1 against the biasing force of the torsion spring 6. To the detecting position, at which the detecting end 51 is detected by the image forming apparatus, thereby determining that the developing cartridge is brand new, and when the rotating member 4 is further rotated, the pushing block 41 is disengaged from the pushed end 52 of the detecting member 5, and the detecting member is twisted The spring 6 moves along the chute 12 to the initial position under the biasing force. When the rotating member 4 is turned to face the small-diameter portion 43 and the gear 31, the rotating member 4 is engaged with the tip of the gear 31, that is, the rotating member 4 is no longer in contact with the gear 31, and the rotating member 4 stops rotating.
当使用过的显影盒再次安装至电子照相成像设备时,转动件4因不与齿轮31接触而不再转动,检测件5也保持在其初始位置,从而此显影盒被检测出不是全新的。When the used developing cartridge is again mounted to the electrophotographic image forming apparatus, the rotating member 4 is no longer rotated by contact with the gear 31, and the detecting member 5 is also held at its initial position, so that the developing cartridge is detected to be not brand new.
作为偏压件的扭簧47向转动件4施加偏压力,转动件4在其偏压力作用下及进一步在齿轮31带动下转动后,扭簧47将不再施加偏压力至转动件4。可以理解的是,偏压件并不限于扭簧的形式,如可在盒体上设置弹片等,也可迫使转动件4的凸块45保持与齿轮31的圆筒部34抵接,在转动件4转动后,弹片与转动件脱离即可。施加偏压力至检测件5的扭簧也可用其他能施加偏压力的机构代替。为转动件的大径部分提供弹性摩擦层的橡胶圈44也可用其他结构代替,或只粘附在大径部分区域。检测件也可直接设置在转动件上。The torsion spring 47 as a biasing member applies a biasing force to the rotating member 4. After the rotating member 4 is rotated by the biasing force and further driven by the gear 31, the torsion spring 47 will no longer apply a biasing force to the rotating member 4. It can be understood that the biasing member is not limited to the form of a torsion spring. For example, a spring piece or the like may be disposed on the casing, and the projection 45 of the rotating member 4 may be forced to abut against the cylindrical portion 34 of the gear 31. After the piece 4 is rotated, the elastic piece can be separated from the rotating piece. The torsion spring that applies the biasing force to the detecting member 5 can also be replaced with other mechanisms capable of applying a biasing force. The rubber ring 44 which provides the elastic friction layer for the large diameter portion of the rotating member may be replaced by other structures or adhered only to the large diameter portion. The detecting member can also be directly disposed on the rotating member.