WO2016104414A1 - Ultrasonic generation element and ultrasonic generation device provided with same - Google Patents
Ultrasonic generation element and ultrasonic generation device provided with same Download PDFInfo
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- WO2016104414A1 WO2016104414A1 PCT/JP2015/085652 JP2015085652W WO2016104414A1 WO 2016104414 A1 WO2016104414 A1 WO 2016104414A1 JP 2015085652 W JP2015085652 W JP 2015085652W WO 2016104414 A1 WO2016104414 A1 WO 2016104414A1
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- 239000000853 adhesive Substances 0.000 claims abstract description 29
- 230000001070 adhesive effect Effects 0.000 claims abstract description 28
- 230000010355 oscillation Effects 0.000 abstract 1
- 238000012986 modification Methods 0.000 description 9
- 230000004048 modification Effects 0.000 description 9
- 230000000694 effects Effects 0.000 description 7
- 230000005284 excitation Effects 0.000 description 7
- 125000006850 spacer group Chemical group 0.000 description 7
- 239000000758 substrate Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 4
- 239000012790 adhesive layer Substances 0.000 description 3
- 239000000470 constituent Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000003292 diminished effect Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
- H04R17/00—Piezoelectric transducers; Electrostrictive transducers
Definitions
- the present invention relates to an ultrasonic generator and an ultrasonic generator provided with the same.
- ultrasonic generators may be used for non-contact distance measurement purposes.
- An example of an ultrasonic generator is described in International Publication No. WO2013 / 125212A1 (Patent Document 1).
- the ultrasonic generator includes an ultrasonic generator that generates ultrasonic waves and a case.
- the case has a structure in which a cap-like second case material is combined on a flat plate-like first case material, and has a storage space inside.
- the ultrasonic wave generating element is stored in this storage space.
- the top plate portion of the second case material is provided with a plurality of sound wave emission holes.
- the ultrasonic wave generating element includes a spacer in which an opening that is a through hole is formed in a central region, and a bimorph piezoelectric vibrator that is bonded to the upper and lower surfaces of the spacer with an adhesive.
- the ultrasonic wave generating element is fixed on the first case material via a plurality of support members.
- the sound pressure for each frequency greatly depends on the resonance frequency of the ultrasonic generator. In order to stabilize the variation in individual sound pressure at a specific frequency, it is necessary to suppress the variation in the resonance frequency.
- the resonance frequency is substantially determined by the thickness of the piezoelectric vibrator and the dimension of the opening of the spacer. Therefore, once the piezoelectric vibrator and the spacer are bonded together, it is difficult to adjust the resonance frequency. In order to make the resonance frequency equal to a desired value, it is necessary to strictly set the tolerance of the thickness of the piezoelectric vibrator and the dimension of the opening of the spacer, but there is a limit to the processing accuracy.
- an object of the present invention is to provide an ultrasonic wave generation element capable of reducing variation in resonance frequency and an ultrasonic wave generation apparatus including the same.
- an ultrasonic wave generating element includes a flat frame body having an opening at the center and a flat first plate joined to one main surface of the frame body. And a flat plate-like second vibrator bonded to the other main surface of the frame, and the ultrasonic wave is generated by the vibration of the first vibrator and the second vibrator.
- the opening is polygonal when viewed in plan.
- the shape of the opening when viewed in plan is a polygon, at least of the joint between the first vibrator and the frame and the joint between the second vibrator and the frame.
- the substantial diameter of the inscribed circle can be avoided as much as possible due to the adhesive protruding from one side, and as a result, the variation in resonance frequency can be reduced.
- Embodiment 1 It is a perspective view of the ultrasonic wave generation element in Embodiment 1 based on this invention. It is arrow sectional drawing regarding the II-II line
- FIG. 20 is a cross-sectional view taken along the line XX-XX in FIG. 19. It is an exploded view of the ultrasonic generator in Embodiment 7 based on this invention. It is a top view which shows the positional relationship of the frame body contained in the ultrasonic generator in Embodiment 7 based on this invention, and a supporting member. It is a top view which shows the positional relationship of the frame body and support member which are contained in the 1st modification of the ultrasonic generator in Embodiment 7 based on this invention. It is a top view which shows the positional relationship of the frame body and support member which are contained in the 2nd modification of the ultrasonic generator in Embodiment 7 based on this invention. It is a top view of the 1st example of the frame which has the polygonal opening part which the corner rounded. It is a top view of the 2nd example of the frame which has the polygonal opening part in which the corner
- FIG. 1 shows the entire ultrasonic wave generating element 101 in the present embodiment.
- FIG. 2 shows a cross-sectional view taken along the line II-II in FIG.
- FIG. 3 shows a state where the ultrasonic wave generating element 101 is disassembled.
- the ultrasonic wave generating element 101 includes a flat frame body 7 having an opening 7e formed at the center, and a flat plate-like first vibration bonded to one main surface 7f1 of the frame body 7. A child 10 and a flat second vibrator 11 joined to the other main surface 7f2 of the frame 7 are provided.
- the ultrasonic wave generating element 101 is an ultrasonic wave generating element that emits ultrasonic waves when the first vibrator 10 and the second vibrator 11 vibrate. At least one of the bonding between the first vibrator 10 and the frame 7 and the bonding between the second vibrator 11 and the frame 7 is performed via an adhesive, and the opening 7e is formed on the frame 7. It is a polygon when viewed in plan from above the main surface.
- the first vibrator 10 includes a piezoelectric plate 10a, excitation electrodes 10c and 10d formed as electrode patterns on the upper and lower surfaces of the piezoelectric plate 10a, and an electrode pattern inside the piezoelectric plate 10a. And an arranged internal electrode 10b.
- the excitation electrode 10c and the internal electrode 10b include portions facing each other across a part of the piezoelectric plate 10a.
- the internal electrode 10b and the excitation electrode 10d include portions that face each other across a part of the piezoelectric plate 10a.
- the second vibrator 11 includes a piezoelectric plate 11a, excitation electrodes 11c and 11d formed as electrode patterns on the upper and lower surfaces of the piezoelectric plate 11a, and an internal electrode 11b arranged as an electrode pattern inside the piezoelectric plate 11a. Is provided.
- the excitation electrode 11c and the internal electrode 11b include portions facing each other across a part of the piezoelectric plate 11a.
- the internal electrode 11b and the excitation electrode 11d include portions that face each other across a part of the piezoelectric plate 11a.
- the internal space of the opening of the frame body is a so-called “cavity”.
- the first vibrator and the second vibrator exist as walls that separate the cavity from the outside, and so-called drum-shaped vibration occurs in the first vibrator and the second vibrator.
- drum-shaped vibration the vibrator vibrates in a circular shape.
- the diameter of the inscribed circle with respect to the opening of the frame is an effective cavity size.
- the diameter of the inscribed circle with respect to the opening 7e is an effective cavity size.
- an adhesive is used for at least one of the bonding between the first vibrator 10 and the frame body 7 and the bonding between the second vibrator 11 and the frame body 7.
- a phenomenon that a part of the adhesive protrudes inside the opening 7e can occur.
- the inscribed circle 32 affected by the protruding adhesive 31 is D2. Since D1> D2, the diameter D2 is an effective cavity size. Thus, the diameter of the substantial inscribed circle is changed by the protruding adhesive.
- the opening since the opening has a polygonal shape when viewed in plan, the degree of influence on the diameter of the inscribed circle is small even if the adhesive protrudes somewhat.
- the protrusion of the adhesive tends to occur more easily at each vertex than in the middle of each side.
- the opening is a square as an easy-to-understand example, the situation is like the opening 7e2 shown in FIG.
- the protruding adhesive 31 is distributed in an irregular size in the vicinity of the apex of the opening 7e2, but the inscribed circle 32 is thus fixed regardless of the presence or absence of the adhesive 31. Even if the adhesive 31 protrudes in the vicinity of the apex, the diameter of the inscribed circle 32 is not easily changed.
- the diameter of the inscribed circle may be affected if the adhesive protrudes at the center of either side. It can be said that the probability of being affected is greatly reduced compared to the situation where the diameter of the inscribed circle is immediately affected regardless of where the adhesive protrudes. According to the present embodiment, it is possible to adopt a configuration that is not easily affected by the protrusion of the adhesive.
- the opening 7e is octagonal as shown in FIG. 3, but in this case as well, the adhesive 31 protrudes in the vicinity of the apex of the octagon as shown in FIG. Even so, the diameter of the inscribed circle 32 is unlikely to fluctuate. Therefore, it can be set as the structure which is hard to receive the influence by the protrusion of an adhesive agent.
- the fact that the diameter of the inscribed circle 32 does not easily change means that the probability that the inscribed circle diameter as designed is secured is increased, and the probability that the resonance frequency varies due to the processing error of the opening 7e is reduced. .
- the first vibrator 10 and the second vibrator 11 vibrate in the buckling tuning fork vibration mode with phases opposite to each other.
- the diameter of the inscribed circle is particularly important, and it becomes more effective to avoid fluctuations in the diameter of the inscribed circle due to the protruding adhesive.
- FIG. 7 shows an exploded view of the ultrasonic wave generating element in the present embodiment.
- the frame 7 included in the ultrasonic wave generating element has a square opening 7ei.
- the same effect as in the first embodiment can be obtained.
- the shape of the opening 7ei is a square, there are only four points where the inscribed circle of the opening and the inner periphery of the opening are in contact. There are only two places that specify the diameter of the inscribed circle in the vertical and horizontal directions. Therefore, the probability that the diameter is affected by the protruding adhesive can be reduced. The smaller the number of locations where the inscribed circle of the opening and the inner periphery of the opening are in contact with each other, the lower the probability of being affected by the protruding adhesive.
- the area of the opening can be increased as compared with the first embodiment.
- FIG. 8 shows an exploded view of the ultrasonic wave generating element in the present embodiment.
- the frame 7 included in the ultrasonic wave generating element has a regular hexagonal opening 7ej.
- the same effect as in the first embodiment can be obtained.
- the strength of the frame is somewhat inferior because a part of the frame is extremely narrowed.
- the shape of the opening 7ej is a regular hexagon here, it may be a hexagon other than a regular hexagon.
- the shape of the opening provided in the frame is not necessarily a regular polygon.
- FIG. 9 shows an exploded view of the ultrasonic wave generating element in the present embodiment.
- the frame 7 included in the ultrasonic wave generating element has a regular dodecagonal opening 7ek.
- the opening provided in the central portion of the frame body 7 is a polygon when viewed in plan, but the polygon may have the following characteristics. preferable.
- n is preferably an integer of 4 or more and 12 or less.
- n 3
- the opening is a triangle.
- the opening becomes a considerably large triangle. Accordingly, the outer shape of the ultrasonic wave generating element becomes considerably large, which hinders space saving. Further, when n ⁇ 2, it does not hold as a polygon.
- n is preferably an integer of 4 or more and 12 or less.
- FIG. 11 shows a histogram of results obtained by actually preparing a sample of an ultrasonic wave generating element and actually measuring it.
- the variation width of the resonance frequency in each sample was examined in the case where each of the openings was circular, octagonal, or quadrangular.
- the average value and the variance are shown in Table 1.
- the polygon is preferably an octagon.
- the outer shape of the frame is a rectangle (including a square as a matter of course)
- the opening is an octagon
- the four sides of the opening are arranged in parallel with the four sides and supported at the four corners. This is preferable because a large connection location of the member (described later in detail) can be secured.
- N which defines the shape of the opening need not be an even number, and may be an odd number. For example, even a triangle can cause a desired vibration.
- the outer shape of the frame is assumed to be a rectangle.
- the outer shape of the frame is not necessarily a rectangle.
- Embodiment 5 With reference to FIG. 12, the ultrasonic wave generation element in Embodiment 5 based on this invention is demonstrated.
- the configuration of the ultrasonic wave generating element in the present embodiment is basically the same as that described in the first embodiment, but differs in the following points.
- This ultrasonic wave generating element includes a frame body 7 as shown in FIG.
- the frame body 7 has an octagonal opening.
- first to eighth sides 41 to 48 the sides arranged along the outer periphery of the octagon of the opening are referred to as first to eighth sides 41 to 48 in order
- the first, third, fifth, and seventh sides 41, 43, 45, 47 is a first length
- the second, fourth, sixth, and eighth sides 42, 44, 46, and 48 are second lengths different from the first length, respectively.
- the interior angle at each vertex is 135 °.
- the same effect as in the first embodiment can be obtained. Even if the shape of the opening is an octagon, it does not have to be a regular octagon. In the present embodiment, the shape of the opening is an octagon as shown in FIG. 12, and it is preferable because a large area for overlapping the support member can be secured at the four corners of the frame body while ensuring a large area of the opening.
- Embodiment 6 With reference to FIG. 13 and FIG. 14, the ultrasonic wave generation element in Embodiment 6 based on this invention is demonstrated.
- the configuration of the ultrasonic generating element in the present embodiment is basically the same as that described in the first exemplary embodiment, but differs in the following points.
- FIG. 13 shows an exploded view of the ultrasonic wave generating element in the present embodiment.
- the frame body 7 included in the ultrasonic wave generating element in the present embodiment has an opening 7en.
- the frame body 7 has an air vent 7d that allows the opening 7en and the outside to communicate with each other when seen in a plan view.
- FIG. 14 shows a side view seen from the side where the vent 7d is opened. The vent 7 d is sandwiched between the first vibrator 10 and the second vibrator 11.
- the frame 7 is provided with the vent 7d, air or the like can flow inside and outside the cavity through the vent 7d. Therefore, even if the ultrasonic wave generating element is exposed to a high temperature and water vapor or the like in the cavity expands, the ultrasonic wave generating element itself can be prevented from being destroyed.
- vent hole 7 d 1 is formed by covering the groove provided in the frame body 7 with the first vibrator 10.
- the vent 7d2 may be formed by a through hole provided in the side surface of the frame body 7 without communicating with the upper and lower main surfaces of the frame body 7.
- the air vent may be formed by closing a groove having a semicircular cross-sectional shape formed on one main surface of the frame body 7 with one vibrator.
- the vent hole 7d3 is formed by covering the groove provided in the frame body 7 with the first vibrator 10.
- a vent hole may be formed by closing a groove having a triangular cross-sectional shape formed on one main surface of the frame body 7 with one vibrator as in the vent hole 7d4 shown in FIG. .
- the vent 7d4 is formed by covering the groove provided in the frame body 7 with the first vibrator 10.
- Embodiment 7 With reference to FIGS. 19 to 21, an ultrasonic generator according to Embodiment 7 of the present invention will be described.
- the ultrasonic generator according to the present embodiment includes any of the ultrasonic generators described in the previous embodiments.
- FIG. 19 shows a perspective view of the ultrasonic generator 301 in the present embodiment.
- FIG. 20 is a cross-sectional view taken along the line XX-XX in FIG.
- An exploded view of the ultrasonic generator 301 is shown in FIG.
- the ultrasonic generator 301 has a storage space 35 inside, the case 1 having sound wave emission holes 3 a, 3 b, 3 c, 3 d for communicating the storage space 35 with the outside, and the storage space 35.
- Case 1 includes a base substrate 2 and a cap member 3.
- the storage space 35 is defined by a combination of the base substrate 2 and the cap member 3.
- the cap member 3 has sound wave emitting holes 3a, 3b, 3c, 3d.
- the sound wave emission holes 3a, 3b, 3c, 3d are all elongated rectangular openings.
- the ultrasonic generator 301 includes an ultrasonic generator 101. Therefore, as shown in FIG. 21, the ultrasonic generator 301 includes a frame 7 having an octagonal opening 7e.
- the opening is an octagon as an example, but the shape of the opening is not limited to an octagon and may be a polygon.
- the first vibrator 10 is bonded to one main surface of the frame body 7 through an adhesive layer 8.
- the second vibrator 11 is bonded to the other main surface of the frame body 7 via the adhesive layer 9.
- a land electrode 4 is provided on the upper surface 2 u of the base substrate 2.
- a support member 5 is disposed on the land electrode 4, and the ultrasonic wave generating element 101 is placed on the upper side of the support member 5.
- the ultrasonic wave generating element 101 is fixed to the base substrate 2 via the support member 5.
- a conductive film is provided on the side surface of the ultrasonic wave generating element 101, and the conductive adhesive 12 is disposed so as to electrically connect the conductive film and the base substrate 2. Has been.
- the opening of the frame is polygonal, it is possible to provide an ultrasonic generator that is less affected by the sticking out of the adhesive and can reduce variations in resonance frequency.
- Ultrasonic waves generated by the ultrasonic wave generating element 101 proceed as indicated by broken line arrows in FIG. 20, and are emitted to the outside through the sound wave emission holes 3a, 3b, 3c, and 3d provided in the cap member 3.
- the ultrasonic wave generating element 101 is installed on the inner surface of the case 1 via the support member 5, and the support member 5 is planar from above the main surface of the frame body 7 as shown in FIG. 22. It is preferable to arrange so as to avoid the area inside the opening 7e.
- FIG. 22 only the frame body 7 and the support member 5 are extracted and displayed among the constituent elements of the ultrasonic wave generation element 101 in order to explain the positional relationship when viewed in plan.
- the outer shape of the frame body 7 is preferably square and the opening 7 e is octagonal. Therefore, the support member 5 can be stably disposed using the remaining portions of the four corners. Is done.
- the ultrasonic wave generation element 101 can reduce the variation in the resonance frequency, and the ultrasonic wave generation apparatus 301 including the support member 5, the case 1, and the like can also reduce the variation in the resonance frequency. .
- the outer shape of the ultrasonic generating element when viewed in plan is a square
- the support member 5 includes four support member pieces
- the four support member pieces are formed at the four corners of the square. It is preferable that they are dispersedly arranged so as to correspond to each other.
- the example shown in FIG. 22 is an example that exactly satisfies this condition, and can obtain a preferable effect as described above.
- the supporting member 5 includes four supporting member pieces. 23 to 24, in order to explain the positional relationship, only the frame body 7 and the support member 5 are extracted and displayed in a plan view.
- the frame body 7 has a rectangular opening 7ei.
- Each support member piece included in the support member 5 has an L shape.
- the support member 5 is arranged so as to avoid the area inside the opening 7ei when seen in a plan view.
- the frame 7 has a hexagonal opening 7ej. Also in the example shown in FIG. 24, the support member 5 is arranged so as to avoid the area inside the opening 7ej when seen in a plan view.
- the support member 5 is shown as including four support member pieces. However, depending on the shape of the opening of the frame, the support member may be formed by a combination of a number of support member pieces other than four.
- the opening of the frame 7 when the opening of the frame 7 is a polygon, it is not limited to an accurate polygon but includes a shape that can be regarded as a polygon. The same applies when referring to an n-gon for a particular integer n.
- a shape with rounded corners is also included in the polygon.
- the shape of the opening of the frame 7 shown in FIG. 25 is a quadrangular shape with rounded corners, but this level is included in the quadrilateral concept.
- the shape of the opening of the frame 7 shown in FIG. 26 is an octagon with rounded corners, but this level is included in the concept of an octagon.
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Abstract
An ultrasonic generation element provided with a tabular frame (7) having an opening (7e) formed at the center, a tabular first oscillator (10) joined to one principal surface (7f1) of the frame (7), and a tabular second oscillator (11) joined to the other principal surface (7f2) of the frame (7), the ultrasonic generation element radiating an ultrasonic wave due to the oscillation of the first oscillator (10) and the second oscillator (11), the junction of the first oscillator (10) and the frame (7) and/or the junction of the second oscillator (11) and the frame (7) being achieved via an adhesive, and the opening (7e) being polygonal in plan view.
Description
本発明は、超音波発生素子およびこれを備える超音波発生装置に関するものである。
The present invention relates to an ultrasonic generator and an ultrasonic generator provided with the same.
従来、非接触で距離を測定する用途に超音波発生装置が用いられる場合がある。超音波発生装置の一例が国際公開WO2013/125412A1号(特許文献1)に記載されている。超音波発生装置は、超音波を発生させる超音波発生素子と、ケースとを備える。ケースは、平板状の第1のケース材上に、キャップ状の第2のケース材を組み合わせた構造となっており、内部に収納空間を有する。超音波発生素子はこの収納空間内に収納されている。第2のケース材の天板部には複数の音波放出孔が設けられている。超音波発生素子は、中央領域に貫通孔である開口が形成されたスペーサと、スペーサの上下面にそれぞれ接着剤によって貼り付けられたバイモルフ型圧電振動子とを含んでいる。超音波発生素子は、第1のケース材上に複数の支持部材を介して固定されている。
Conventionally, ultrasonic generators may be used for non-contact distance measurement purposes. An example of an ultrasonic generator is described in International Publication No. WO2013 / 125212A1 (Patent Document 1). The ultrasonic generator includes an ultrasonic generator that generates ultrasonic waves and a case. The case has a structure in which a cap-like second case material is combined on a flat plate-like first case material, and has a storage space inside. The ultrasonic wave generating element is stored in this storage space. The top plate portion of the second case material is provided with a plurality of sound wave emission holes. The ultrasonic wave generating element includes a spacer in which an opening that is a through hole is formed in a central region, and a bimorph piezoelectric vibrator that is bonded to the upper and lower surfaces of the spacer with an adhesive. The ultrasonic wave generating element is fixed on the first case material via a plurality of support members.
周波数ごとの音圧は、超音波発生素子の共振周波数に大きく依存する。特定の周波数での製品個々の音圧ばらつきを安定させるためには、共振周波数のばらつきを抑える必要がある。上述のように開口が形成されたスペーサの上下面に圧電振動子を接着した超音波発生素子においては、共振周波数は、圧電振動子の厚みとスペーサの開口の寸法とによりほぼ決まる。したがって、圧電振動子とスペーサとを一旦貼り合わせた後には、共振周波数の調整が困難となっている。共振周波数を所望の値に揃えようとすると、圧電振動子の厚みおよびスペーサの開口の寸法の公差を厳しく設定する必要があるが、加工精度には限界がある。
The sound pressure for each frequency greatly depends on the resonance frequency of the ultrasonic generator. In order to stabilize the variation in individual sound pressure at a specific frequency, it is necessary to suppress the variation in the resonance frequency. In the ultrasonic wave generating element in which the piezoelectric vibrator is bonded to the upper and lower surfaces of the spacer in which the opening is formed as described above, the resonance frequency is substantially determined by the thickness of the piezoelectric vibrator and the dimension of the opening of the spacer. Therefore, once the piezoelectric vibrator and the spacer are bonded together, it is difficult to adjust the resonance frequency. In order to make the resonance frequency equal to a desired value, it is necessary to strictly set the tolerance of the thickness of the piezoelectric vibrator and the dimension of the opening of the spacer, but there is a limit to the processing accuracy.
そこで、本発明は、共振周波数のばらつきを小さくすることができる超音波発生素子およびこれを備える超音波発生装置を提供することを目的とする。
Therefore, an object of the present invention is to provide an ultrasonic wave generation element capable of reducing variation in resonance frequency and an ultrasonic wave generation apparatus including the same.
上記目的を達成するため、本発明に基づく超音波発生素子は、中央部に開口部が形成された平板状の枠体と、上記枠体の一方の主面に接合された平板状の第1の振動子と、上記枠体の他方の主面に接合された平板状の第2の振動子とを備え、上記第1の振動子および上記第2の振動子が振動することにより超音波を放出する超音波発生素子であって、上記第1の振動子と上記枠体との接合および上記第2の振動子と上記枠体との接合のうち少なくとも一方は接着剤を介して行なわれており、上記開口部は平面的に見たとき多角形である。
In order to achieve the above object, an ultrasonic wave generating element according to the present invention includes a flat frame body having an opening at the center and a flat first plate joined to one main surface of the frame body. And a flat plate-like second vibrator bonded to the other main surface of the frame, and the ultrasonic wave is generated by the vibration of the first vibrator and the second vibrator. An ultrasonic wave generating element to be emitted, wherein at least one of bonding between the first vibrator and the frame and bonding between the second vibrator and the frame is performed via an adhesive. The opening is polygonal when viewed in plan.
本発明によれば、開口部を平面的に見たときの形状が多角形であるので、第1の振動子と枠体との接合および第2の振動子と枠体との接合のうち少なくとも一方からはみ出した接着剤によって内接円の実質的な直径が変動することをなるべく避けることができ、その結果、共振周波数のばらつきを小さくすることができる。
According to the present invention, since the shape of the opening when viewed in plan is a polygon, at least of the joint between the first vibrator and the frame and the joint between the second vibrator and the frame. The substantial diameter of the inscribed circle can be avoided as much as possible due to the adhesive protruding from one side, and as a result, the variation in resonance frequency can be reduced.
共振周波数のばらつきを小さくするためには、超音波発生素子に含まれる圧電振動子の厚みとスペーサの開口の寸法を高精度にすることが考えられるが、現実的には加工精度を上げることには限界がある。そこで、発明者は、加工誤差の影響を抑えることができる構造を検討し、本発明をなすに至った。
In order to reduce the variation of the resonance frequency, it is conceivable to increase the thickness of the piezoelectric vibrator and the size of the opening of the spacer included in the ultrasonic generation element. There are limits. Therefore, the inventor has studied a structure capable of suppressing the influence of the processing error, and has come to make the present invention.
なお、本明細書中で上下の概念に言及する場合、ここで用いられる上下の概念は、説明の便宜のために用いられる相対的なものであり、絶対的な上下を意味するものではない。
In addition, when referring to the upper and lower concepts in this specification, the upper and lower concepts used here are relative ones used for convenience of explanation, and do not mean absolute up and down.
(実施の形態1)
図1~図3を参照して、本発明に基づく実施の形態1における超音波発生素子について説明する。本実施の形態における超音波発生素子101の全体を図1に示す。図1におけるII-II線に関する矢視断面図を図2に示す。超音波発生素子101を分解したところを図3に示す。 (Embodiment 1)
With reference to FIGS. 1 to 3, an ultrasonic wave generating element according to the first embodiment of the present invention will be described. FIG. 1 shows the entire ultrasonicwave generating element 101 in the present embodiment. FIG. 2 shows a cross-sectional view taken along the line II-II in FIG. FIG. 3 shows a state where the ultrasonic wave generating element 101 is disassembled.
図1~図3を参照して、本発明に基づく実施の形態1における超音波発生素子について説明する。本実施の形態における超音波発生素子101の全体を図1に示す。図1におけるII-II線に関する矢視断面図を図2に示す。超音波発生素子101を分解したところを図3に示す。 (Embodiment 1)
With reference to FIGS. 1 to 3, an ultrasonic wave generating element according to the first embodiment of the present invention will be described. FIG. 1 shows the entire ultrasonic
本実施の形態における超音波発生素子101は、中央部に開口部7eが形成された平板状の枠体7と、枠体7の一方の主面7f1に接合された平板状の第1の振動子10と、枠体7の他方の主面7f2に接合された平板状の第2の振動子11とを備える。超音波発生素子101は、第1の振動子10および第2の振動子11が振動することにより超音波を放出する超音波発生素子である。第1の振動子10と枠体7との接合および第2の振動子11と枠体7との接合のうち少なくとも一方は接着剤を介して行なわれており、開口部7eは枠体7の主面の上方から平面的に見たとき多角形である。
The ultrasonic wave generating element 101 according to the present embodiment includes a flat frame body 7 having an opening 7e formed at the center, and a flat plate-like first vibration bonded to one main surface 7f1 of the frame body 7. A child 10 and a flat second vibrator 11 joined to the other main surface 7f2 of the frame 7 are provided. The ultrasonic wave generating element 101 is an ultrasonic wave generating element that emits ultrasonic waves when the first vibrator 10 and the second vibrator 11 vibrate. At least one of the bonding between the first vibrator 10 and the frame 7 and the bonding between the second vibrator 11 and the frame 7 is performed via an adhesive, and the opening 7e is formed on the frame 7. It is a polygon when viewed in plan from above the main surface.
図2に示すように、第1の振動子10は、圧電板10aと、圧電板10aの上下面にそれぞれ電極パターンとして形成された励振電極10c,10dと、圧電板10aの内部に電極パターンとして配置された内部電極10bとを備える。励振電極10cと内部電極10bとは、圧電板10aの一部を挟んで互いに対向する部分を含んでいる。内部電極10bと励振電極10dとは、圧電板10aの一部を挟んで互いに対向する部分を含んでいる。
As shown in FIG. 2, the first vibrator 10 includes a piezoelectric plate 10a, excitation electrodes 10c and 10d formed as electrode patterns on the upper and lower surfaces of the piezoelectric plate 10a, and an electrode pattern inside the piezoelectric plate 10a. And an arranged internal electrode 10b. The excitation electrode 10c and the internal electrode 10b include portions facing each other across a part of the piezoelectric plate 10a. The internal electrode 10b and the excitation electrode 10d include portions that face each other across a part of the piezoelectric plate 10a.
第2の振動子11は、圧電板11aと、圧電板11aの上下面にそれぞれ電極パターンとして形成された励振電極11c,11dと、圧電板11aの内部に電極パターンとして配置された内部電極11bとを備える。励振電極11cと内部電極11bとは、圧電板11aの一部を挟んで互いに対向する部分を含んでいる。内部電極11bと励振電極11dとは、圧電板11aの一部を挟んで互いに対向する部分を含んでいる。
The second vibrator 11 includes a piezoelectric plate 11a, excitation electrodes 11c and 11d formed as electrode patterns on the upper and lower surfaces of the piezoelectric plate 11a, and an internal electrode 11b arranged as an electrode pattern inside the piezoelectric plate 11a. Is provided. The excitation electrode 11c and the internal electrode 11b include portions facing each other across a part of the piezoelectric plate 11a. The internal electrode 11b and the excitation electrode 11d include portions that face each other across a part of the piezoelectric plate 11a.
一般的に、開口部が形成された枠体の両面に振動子がそれぞれ貼り付けられた構造の超音波発生素子においては、枠体の開口部の内部空間がいわゆる「キャビティ」となる。第1の振動子および第2の振動子はキャビティと外部とを隔離する壁として存在し、第1の振動子および第2の振動子においては、いわゆる鼓型振動が発生する。鼓型振動の場合、振動子は円形の振動をする。この場合、枠体の開口部に対する内接円の直径が実効的なキャビティ寸法となる。
In general, in an ultrasonic wave generating element having a structure in which vibrators are attached to both sides of a frame body in which openings are formed, the internal space of the opening of the frame body is a so-called “cavity”. The first vibrator and the second vibrator exist as walls that separate the cavity from the outside, and so-called drum-shaped vibration occurs in the first vibrator and the second vibrator. In the case of drum-shaped vibration, the vibrator vibrates in a circular shape. In this case, the diameter of the inscribed circle with respect to the opening of the frame is an effective cavity size.
本実施の形態では、開口部7eの内部空間がキャビティとなるので、開口部7eに対する内接円の直径が実効的なキャビティ寸法となる。ところで、本実施の形態では、第1の振動子10と枠体7との接合および第2の振動子11と枠体7との接合のうち少なくとも一方に接着剤が使われている。この構成では、この接着剤の一部が開口部7eの内側にはみ出すという現象が起こり得る。仮に図4に示すように、枠体7が円形の開口部7e1を有する場合には、開口部7e1の内側に接着剤がはみ出すことによって、本来の設計通りの開口部7eの直径D1とは別に、はみ出した接着剤31の影響を受けた内接円32の直径はD2となる。D1>D2であるので、直径D2の方が実効的なキャビティ寸法となる。このように、はみ出した接着剤によって実質的な内接円の直径が変動してしまう。
In the present embodiment, since the internal space of the opening 7e becomes a cavity, the diameter of the inscribed circle with respect to the opening 7e is an effective cavity size. By the way, in the present embodiment, an adhesive is used for at least one of the bonding between the first vibrator 10 and the frame body 7 and the bonding between the second vibrator 11 and the frame body 7. In this configuration, a phenomenon that a part of the adhesive protrudes inside the opening 7e can occur. As shown in FIG. 4, when the frame body 7 has a circular opening 7e1, the adhesive protrudes inside the opening 7e1, so that it is different from the diameter D1 of the opening 7e as originally designed. The diameter of the inscribed circle 32 affected by the protruding adhesive 31 is D2. Since D1> D2, the diameter D2 is an effective cavity size. Thus, the diameter of the substantial inscribed circle is changed by the protruding adhesive.
しかし、本実施の形態では、開口部は平面的に見たとき多角形であるような形状となっているので、接着剤が多少はみ出しても内接円の直径に影響を与える度合は少ない。開口部が多角形である場合、接着剤のはみ出しは、各辺の中間よりも各頂点において起こりやすい傾向がある。たとえば、わかりやすい例として開口部が正方形である場合、図5に示す開口部7e2のような状況となる。開口部7e2の頂点近傍にははみ出した接着剤31が不規則な大きさで分布しているが、このように内接円32は、接着剤31の存在の有無によらずに一定に定まっており、頂点近傍で接着剤31のはみ出しがあったとしても内接円32の直径は変動しにくい。
However, in the present embodiment, since the opening has a polygonal shape when viewed in plan, the degree of influence on the diameter of the inscribed circle is small even if the adhesive protrudes somewhat. When the opening has a polygonal shape, the protrusion of the adhesive tends to occur more easily at each vertex than in the middle of each side. For example, when the opening is a square as an easy-to-understand example, the situation is like the opening 7e2 shown in FIG. The protruding adhesive 31 is distributed in an irregular size in the vicinity of the apex of the opening 7e2, but the inscribed circle 32 is thus fixed regardless of the presence or absence of the adhesive 31. Even if the adhesive 31 protrudes in the vicinity of the apex, the diameter of the inscribed circle 32 is not easily changed.
図5に示した構成であっても、接着剤のはみ出しがいずれかの辺の中央で生じている場合には、内接円の直径が影響を受けることもありうるが、図4の構成では、接着剤のはみ出しがいずれの箇所で生じても即座に内接円の直径が影響を受ける状況であったことに比べれば、影響を受ける確率は格段に減っているといえる。本実施の形態によれば、接着剤のはみ出しによる影響を受けにくい構成とすることができる。
Even in the configuration shown in FIG. 5, the diameter of the inscribed circle may be affected if the adhesive protrudes at the center of either side. It can be said that the probability of being affected is greatly reduced compared to the situation where the diameter of the inscribed circle is immediately affected regardless of where the adhesive protrudes. According to the present embodiment, it is possible to adopt a configuration that is not easily affected by the protrusion of the adhesive.
本実施の形態では、図3に示したように開口部7eは八角形となっていたが、この場合も、図6に示すように、八角形の頂点近傍で接着剤31のはみ出しがあったとしても内接円32の直径は変動しにくい。したがって、接着剤のはみ出しによる影響を受けにくい構成とすることができる。内接円32の直径が変動しにくいということは、設計通りの内接円の直径が確保される確率が高くなるということであり、開口部7eの加工誤差によって共振周波数がばらつく確率が低くなる。
In the present embodiment, the opening 7e is octagonal as shown in FIG. 3, but in this case as well, the adhesive 31 protrudes in the vicinity of the apex of the octagon as shown in FIG. Even so, the diameter of the inscribed circle 32 is unlikely to fluctuate. Therefore, it can be set as the structure which is hard to receive the influence by the protrusion of an adhesive agent. The fact that the diameter of the inscribed circle 32 does not easily change means that the probability that the inscribed circle diameter as designed is secured is increased, and the probability that the resonance frequency varies due to the processing error of the opening 7e is reduced. .
よって、本実施の形態では、共振周波数のばらつきを小さくすることができる超音波発生素子を実現することができる。
Therefore, in the present embodiment, it is possible to realize an ultrasonic wave generating element that can reduce variations in resonance frequency.
なお、本実施の形態において、第1の振動子10および第2の振動子11は、互いに逆位相で座屈音叉振動モードにより振動するものであることが好ましい。この場合に、内接円の直径が特に重要となり、はみ出した接着剤による内接円の直径変動を回避することがより効果的となるからである。
In the present embodiment, it is preferable that the first vibrator 10 and the second vibrator 11 vibrate in the buckling tuning fork vibration mode with phases opposite to each other. In this case, the diameter of the inscribed circle is particularly important, and it becomes more effective to avoid fluctuations in the diameter of the inscribed circle due to the protruding adhesive.
(実施の形態2)
図7を参照して、本発明に基づく実施の形態2における超音波発生素子について説明する。本実施の形態における超音波発生素子を分解したところを図7に示す。 (Embodiment 2)
With reference to FIG. 7, the ultrasonic wave generation element inEmbodiment 2 based on this invention is demonstrated. FIG. 7 shows an exploded view of the ultrasonic wave generating element in the present embodiment.
図7を参照して、本発明に基づく実施の形態2における超音波発生素子について説明する。本実施の形態における超音波発生素子を分解したところを図7に示す。 (Embodiment 2)
With reference to FIG. 7, the ultrasonic wave generation element in
本実施の形態では、超音波発生素子に含まれる枠体7は正方形の開口部7eiを有する。
In the present embodiment, the frame 7 included in the ultrasonic wave generating element has a square opening 7ei.
本実施の形態においても、実施の形態1と同様の効果を得ることができる。本実施の形態では、開口部7eiの形状が正方形であることにより、開口部の内接円と開口部の内周とが接する箇所は4つの点のみとなる。内接円の直径を直接規定する箇所は、縦と横との2通りのみとなる、したがって、直径がはみ出した接着剤による影響を受ける確率を低くすることができる。開口部の内接円と開口部の内周とが接する箇所の数は少なければ少ないほど、はみ出した接着剤による影響を受ける確率を低くすることができる。
Also in the present embodiment, the same effect as in the first embodiment can be obtained. In the present embodiment, since the shape of the opening 7ei is a square, there are only four points where the inscribed circle of the opening and the inner periphery of the opening are in contact. There are only two places that specify the diameter of the inscribed circle in the vertical and horizontal directions. Therefore, the probability that the diameter is affected by the protruding adhesive can be reduced. The smaller the number of locations where the inscribed circle of the opening and the inner periphery of the opening are in contact with each other, the lower the probability of being affected by the protruding adhesive.
なお、本実施の形態では、実施の形態1に比べて開口部の面積を大きくすることができる。
In the present embodiment, the area of the opening can be increased as compared with the first embodiment.
(実施の形態3)
図8を参照して、本発明に基づく実施の形態3における超音波発生素子について説明する。本実施の形態における超音波発生素子を分解したところを図8に示す。 (Embodiment 3)
With reference to FIG. 8, the ultrasonic wave generation element inEmbodiment 3 based on this invention is demonstrated. FIG. 8 shows an exploded view of the ultrasonic wave generating element in the present embodiment.
図8を参照して、本発明に基づく実施の形態3における超音波発生素子について説明する。本実施の形態における超音波発生素子を分解したところを図8に示す。 (Embodiment 3)
With reference to FIG. 8, the ultrasonic wave generation element in
本実施の形態では、超音波発生素子に含まれる枠体7は正六角形の開口部7ejを有する。
In the present embodiment, the frame 7 included in the ultrasonic wave generating element has a regular hexagonal opening 7ej.
本実施の形態においても、実施の形態1と同様の効果を得ることができる。図8に示した例では、枠体の一部の箇所が極端にくびれているので、枠体の強度はやや劣る。
Also in the present embodiment, the same effect as in the first embodiment can be obtained. In the example shown in FIG. 8, the strength of the frame is somewhat inferior because a part of the frame is extremely narrowed.
なお、ここでは、開口部7ejの形状を正六角形としたが、正六角形以外の六角形であってもよい。そもそも枠体に設けられる開口部の形状は正多角形とは限らない。
In addition, although the shape of the opening 7ej is a regular hexagon here, it may be a hexagon other than a regular hexagon. In the first place, the shape of the opening provided in the frame is not necessarily a regular polygon.
(実施の形態4)
図9を参照して、本発明に基づく実施の形態4における超音波発生素子について説明する。本実施の形態における超音波発生素子を分解したところを図9に示す。 (Embodiment 4)
With reference to FIG. 9, the ultrasonic wave generation element inEmbodiment 4 based on this invention is demonstrated. FIG. 9 shows an exploded view of the ultrasonic wave generating element in the present embodiment.
図9を参照して、本発明に基づく実施の形態4における超音波発生素子について説明する。本実施の形態における超音波発生素子を分解したところを図9に示す。 (Embodiment 4)
With reference to FIG. 9, the ultrasonic wave generation element in
本実施の形態では、超音波発生素子に含まれる枠体7は正十二角形の開口部7ekを有する。
In the present embodiment, the frame 7 included in the ultrasonic wave generating element has a regular dodecagonal opening 7ek.
本実施の形態においても、実施の形態1と同様の効果を得ることができる。
これまでに説明してきた各実施の形態では、枠体7の中央部に設けられた開口部は平面的に見たとき多角形であるが、この多角形については、以下の特徴を備えることが好ましい。前記多角形はn角形であるとすると、nは4以上12以下の整数であることが好ましい。n=3のときには開口部は三角形となるが、開口部の内接円の大きさを一定に保ったまま開口部を三角形とすると、かなり大きな三角形となってしまう。したがって、超音波発生素子の外形がかなり大きくなってしまい、省スペース化の妨げとなる。また、n≦2では多角形として成立しない。逆に、nが多くなればなるほど円形に近くなる。特にn≧13の場合には、多角形としてのn角形が円形にきわめて近くなり、はみ出した接着剤が内接円の内側に入り込む確率が高くなる。言い換えれば、本発明の効果が希薄となる。したがって、nは4以上12以下の整数であることが好ましい。 Also in the present embodiment, the same effect as in the first embodiment can be obtained.
In each of the embodiments described so far, the opening provided in the central portion of theframe body 7 is a polygon when viewed in plan, but the polygon may have the following characteristics. preferable. When the polygon is an n-gon, n is preferably an integer of 4 or more and 12 or less. When n = 3, the opening is a triangle. However, if the opening is a triangle while the size of the inscribed circle of the opening is kept constant, the opening becomes a considerably large triangle. Accordingly, the outer shape of the ultrasonic wave generating element becomes considerably large, which hinders space saving. Further, when n ≦ 2, it does not hold as a polygon. Conversely, the more n, the closer to a circle. In particular, when n ≧ 13, the polygonal n-gon is very close to a circle, and the probability of the protruding adhesive entering the inside of the inscribed circle increases. In other words, the effect of the present invention is diminished. Therefore, n is preferably an integer of 4 or more and 12 or less.
これまでに説明してきた各実施の形態では、枠体7の中央部に設けられた開口部は平面的に見たとき多角形であるが、この多角形については、以下の特徴を備えることが好ましい。前記多角形はn角形であるとすると、nは4以上12以下の整数であることが好ましい。n=3のときには開口部は三角形となるが、開口部の内接円の大きさを一定に保ったまま開口部を三角形とすると、かなり大きな三角形となってしまう。したがって、超音波発生素子の外形がかなり大きくなってしまい、省スペース化の妨げとなる。また、n≦2では多角形として成立しない。逆に、nが多くなればなるほど円形に近くなる。特にn≧13の場合には、多角形としてのn角形が円形にきわめて近くなり、はみ出した接着剤が内接円の内側に入り込む確率が高くなる。言い換えれば、本発明の効果が希薄となる。したがって、nは4以上12以下の整数であることが好ましい。 Also in the present embodiment, the same effect as in the first embodiment can be obtained.
In each of the embodiments described so far, the opening provided in the central portion of the
開口部の形状においてn=4,6,8,12の各々である場合と、開口部が円形である場合とのそれぞれについてシミュレーションを行ない、キャビティ公差と共振周波数の変化量との関係を調べた結果を図10に示す。開口部の形状が円形である場合よりも八角形、六角形、四角形というようにnを小さくしていくことで、変化の傾きが緩やかになることがわかる。同じキャビティ公差のもとであっても、nが小さくなればなるほど共振周波数の変化幅を小さく抑えることができる。
A simulation was performed for each of the case where n = 4, 6, 8, 12 in the shape of the opening and the case where the opening was circular, and the relationship between the cavity tolerance and the amount of change in the resonance frequency was investigated. The results are shown in FIG. It can be seen that the slope of the change becomes gentler by decreasing n, such as an octagon, a hexagon, and a quadrangle, compared to the case where the shape of the opening is circular. Even under the same cavity tolerance, the smaller the n is, the smaller the change width of the resonance frequency can be suppressed.
また、実際に超音波発生素子の試料を作製して実測した結果のヒストグラムを図11に示す。開口部が円形、八角形、四角形の各々の場合の、各試料における共振周波数の変動幅を調べた。平均値と分散を表1に示す。
Also, FIG. 11 shows a histogram of results obtained by actually preparing a sample of an ultrasonic wave generating element and actually measuring it. The variation width of the resonance frequency in each sample was examined in the case where each of the openings was circular, octagonal, or quadrangular. The average value and the variance are shown in Table 1.
図11によれば、円形から八角形、四角形とnが小さくなるにつれてばらつきが小さくなっていることがわかる。
According to FIG. 11, it can be seen that the variation becomes smaller as n becomes smaller from circular to octagonal, quadrilateral.
実施の形態1で示したように、前記多角形は八角形であることが好ましい。この構成を採用することにより、枠体の外径を極端に大きくする必要もなく、強度が極端に弱い部分をもつこともなく、本発明の効果を享受することができる。また、枠体の外形が長方形(正方形を当然に含む。)である場合には、開口部を八角形とすれば、4つの辺に平行に開口部の4つの辺を配置しつつ四隅に支持部材(詳しくは後述する。)の接続箇所を大きく確保できるので好ましい。
As shown in Embodiment 1, the polygon is preferably an octagon. By adopting this configuration, it is not necessary to extremely increase the outer diameter of the frame body, and the effect of the present invention can be enjoyed without having a portion with extremely weak strength. In addition, when the outer shape of the frame is a rectangle (including a square as a matter of course), if the opening is an octagon, the four sides of the opening are arranged in parallel with the four sides and supported at the four corners. This is preferable because a large connection location of the member (described later in detail) can be secured.
開口部の形状を規定するnは偶数である必要はなく、奇数であってもよい。たとえば三角形であっても所望の振動を起こすことはできる。
N which defines the shape of the opening need not be an even number, and may be an odd number. For example, even a triangle can cause a desired vibration.
なお、これまでの実施の形態では、説明の便宜のため、枠体の外形は四角形であるものとしてしているが、実際には枠体の外形は四角形であるとは限らない。
In the embodiments described so far, for the convenience of explanation, the outer shape of the frame is assumed to be a rectangle. However, the outer shape of the frame is not necessarily a rectangle.
(実施の形態5)
図12を参照して、本発明に基づく実施の形態5における超音波発生素子について説明する。本実施の形態における超音波発生素子の構成は、基本的には実施の形態1で説明したものと同様であるが、以下の点で異なる。 (Embodiment 5)
With reference to FIG. 12, the ultrasonic wave generation element inEmbodiment 5 based on this invention is demonstrated. The configuration of the ultrasonic wave generating element in the present embodiment is basically the same as that described in the first embodiment, but differs in the following points.
図12を参照して、本発明に基づく実施の形態5における超音波発生素子について説明する。本実施の形態における超音波発生素子の構成は、基本的には実施の形態1で説明したものと同様であるが、以下の点で異なる。 (Embodiment 5)
With reference to FIG. 12, the ultrasonic wave generation element in
この超音波発生素子は、図12に示すような枠体7を備える。枠体7は八角形の開口部を有する。
This ultrasonic wave generating element includes a frame body 7 as shown in FIG. The frame body 7 has an octagonal opening.
この開口部の八角形において外周に沿って並ぶ辺を順に第1から第8の辺41~48と呼ぶこととすると、第1、第3、第5、第7の辺41,43,45,47がいずれも第1の長さであり、第2、第4、第6、第8の辺42,44,46,48がそれぞれ前記第1の長さとは異なる第2の長さであり、各頂点における内角は135°である。
If the sides arranged along the outer periphery of the octagon of the opening are referred to as first to eighth sides 41 to 48 in order, the first, third, fifth, and seventh sides 41, 43, 45, 47 is a first length, and the second, fourth, sixth, and eighth sides 42, 44, 46, and 48 are second lengths different from the first length, respectively. The interior angle at each vertex is 135 °.
本実施の形態においても、実施の形態1と同様の効果を得ることができる。開口部の形状が八角形である場合であっても、正八角形である必要はない。本実施の形態では、開口部の形状が図12に示すような八角形であって、開口部の面積を大きく確保しつつ、枠体の四隅に支持部材を重ねる領域を大きく確保できるので好ましい。
Also in the present embodiment, the same effect as in the first embodiment can be obtained. Even if the shape of the opening is an octagon, it does not have to be a regular octagon. In the present embodiment, the shape of the opening is an octagon as shown in FIG. 12, and it is preferable because a large area for overlapping the support member can be secured at the four corners of the frame body while ensuring a large area of the opening.
(実施の形態6)
図13および図14を参照して、本発明に基づく実施の形態6における超音波発生素子について説明する。本実施の形態における超音波発生素子は、本実施の形態における超音波発生素子の構成は、基本的には実施の形態1で説明したものと同様であるが、以下の点で異なる。 (Embodiment 6)
With reference to FIG. 13 and FIG. 14, the ultrasonic wave generation element inEmbodiment 6 based on this invention is demonstrated. The configuration of the ultrasonic generating element in the present embodiment is basically the same as that described in the first exemplary embodiment, but differs in the following points.
図13および図14を参照して、本発明に基づく実施の形態6における超音波発生素子について説明する。本実施の形態における超音波発生素子は、本実施の形態における超音波発生素子の構成は、基本的には実施の形態1で説明したものと同様であるが、以下の点で異なる。 (Embodiment 6)
With reference to FIG. 13 and FIG. 14, the ultrasonic wave generation element in
本実施の形態における超音波発生素子の分解図を図13に示す。本実施の形態における超音波発生素子に含まれる枠体7は、開口部7enを有する。枠体7は、平面的に見て開口部7enと外部とを連通する通気口7dを有する。通気口7dが開口する側から見た側面図を図14に示す。通気口7dは第1の振動子10と第2の振動子11とに挟み込まれている。
FIG. 13 shows an exploded view of the ultrasonic wave generating element in the present embodiment. The frame body 7 included in the ultrasonic wave generating element in the present embodiment has an opening 7en. The frame body 7 has an air vent 7d that allows the opening 7en and the outside to communicate with each other when seen in a plan view. FIG. 14 shows a side view seen from the side where the vent 7d is opened. The vent 7 d is sandwiched between the first vibrator 10 and the second vibrator 11.
本実施の形態では、枠体7に通気口7dが設けられているので、通気口7dを通じてキャビティ内外で空気などが流通することができる。したがって、超音波発生素子が高温にさらされてキャビティ内の水蒸気などが膨張しても、超音波発生素子自体が破壊されることを防ぐことができる。
In the present embodiment, since the frame 7 is provided with the vent 7d, air or the like can flow inside and outside the cavity through the vent 7d. Therefore, even if the ultrasonic wave generating element is exposed to a high temperature and water vapor or the like in the cavity expands, the ultrasonic wave generating element itself can be prevented from being destroyed.
以下に、通気口のいくつかの変形例を示す。図15に示すように、枠体7の一方の主面に形成した溝を一方の振動子によって塞ぐことで通気口が形成された構造であってもよい。この例では、枠体7に設けられた溝に第1の振動子10が被せられることによって通気口7d1が形成されている。
The following are some modifications of the vent. As shown in FIG. 15, a structure in which a vent is formed by closing a groove formed on one main surface of the frame body 7 with one vibrator is also possible. In this example, the vent hole 7 d 1 is formed by covering the groove provided in the frame body 7 with the first vibrator 10.
図16に示すように、枠体7の上下の主面に連通することなく枠体7の側面に設けられた貫通孔によって通気口7d2が形成されたものであってもよい。
As shown in FIG. 16, the vent 7d2 may be formed by a through hole provided in the side surface of the frame body 7 without communicating with the upper and lower main surfaces of the frame body 7.
図17に示すように、枠体7の一方の主面に形成した半円形の断面形状を有する溝を一方の振動子によって塞ぐことで通気口が形成されたものであってもよい。この例では、枠体7に設けられた溝に第1の振動子10が被せられることによって通気口7d3が形成されている。
As shown in FIG. 17, the air vent may be formed by closing a groove having a semicircular cross-sectional shape formed on one main surface of the frame body 7 with one vibrator. In this example, the vent hole 7d3 is formed by covering the groove provided in the frame body 7 with the first vibrator 10.
図18に示す通気口7d4のように、枠体7の一方の主面に形成した三角形の断面形状を有する溝を一方の振動子によって塞ぐことで通気口が形成されたものであってもよい。この例では、枠体7に設けられた溝に第1の振動子10が被せられることによって通気口7d4が形成されている。
A vent hole may be formed by closing a groove having a triangular cross-sectional shape formed on one main surface of the frame body 7 with one vibrator as in the vent hole 7d4 shown in FIG. . In this example, the vent 7d4 is formed by covering the groove provided in the frame body 7 with the first vibrator 10.
(実施の形態7)
図19~図21を参照して、本発明に基づく実施の形態7における超音波発生装置について説明する。本実施の形態における超音波発生装置は、これまでの実施の形態で説明したいずれかの超音波発生素子を備える。 (Embodiment 7)
With reference to FIGS. 19 to 21, an ultrasonic generator according toEmbodiment 7 of the present invention will be described. The ultrasonic generator according to the present embodiment includes any of the ultrasonic generators described in the previous embodiments.
図19~図21を参照して、本発明に基づく実施の形態7における超音波発生装置について説明する。本実施の形態における超音波発生装置は、これまでの実施の形態で説明したいずれかの超音波発生素子を備える。 (Embodiment 7)
With reference to FIGS. 19 to 21, an ultrasonic generator according to
本実施の形態における超音波発生装置301の斜視図を図19に示す。図19におけるXX-XX線に関する矢視断面図を図20に示す。超音波発生装置301の分解図を図21に示す。
FIG. 19 shows a perspective view of the ultrasonic generator 301 in the present embodiment. FIG. 20 is a cross-sectional view taken along the line XX-XX in FIG. An exploded view of the ultrasonic generator 301 is shown in FIG.
超音波発生装置301は、内部に収納空間35を有し、収納空間35と外部とを連通させる音波放出孔3a,3b,3c,3dを有するケース1と、収納空間35内に収納された、上記実施の形態のいずれかにおける超音波発生素子とを備える。ケース1は、ベース基板2とキャップ部材3とを含む。収納空間35は、ベース基板2とキャップ部材3との組合せによって規定される。キャップ部材3は音波放出孔3a,3b,3c,3dを有する。ここで示した例では、音波放出孔3a,3b,3c,3dはいずれも細長い長方形の開口となっている。
The ultrasonic generator 301 has a storage space 35 inside, the case 1 having sound wave emission holes 3 a, 3 b, 3 c, 3 d for communicating the storage space 35 with the outside, and the storage space 35. The ultrasonic generator according to any one of the above embodiments is provided. Case 1 includes a base substrate 2 and a cap member 3. The storage space 35 is defined by a combination of the base substrate 2 and the cap member 3. The cap member 3 has sound wave emitting holes 3a, 3b, 3c, 3d. In the example shown here, the sound wave emission holes 3a, 3b, 3c, 3d are all elongated rectangular openings.
超音波発生装置301は、超音波発生素子101を備える。したがって、図21に示すように、超音波発生装置301には八角形の開口部7eを有する枠体7が含まれる。ここでは一例として開口部が八角形であるが、開口部の形状は八角形に限らず多角形であればよい。
The ultrasonic generator 301 includes an ultrasonic generator 101. Therefore, as shown in FIG. 21, the ultrasonic generator 301 includes a frame 7 having an octagonal opening 7e. Here, the opening is an octagon as an example, but the shape of the opening is not limited to an octagon and may be a polygon.
図21に示すように、第1の振動子10は、枠体7の一方の主面に対して、接着剤層8を介して接着される。第2の振動子11は枠体7の他方の主面に対して、接着剤層9を介して接着される。
As shown in FIG. 21, the first vibrator 10 is bonded to one main surface of the frame body 7 through an adhesive layer 8. The second vibrator 11 is bonded to the other main surface of the frame body 7 via the adhesive layer 9.
図21に示すように、ベース基板2の上面2uにはランド電極4が設けられている。ランド電極4に支持部材5が配置され、支持部材5の上側に超音波発生素子101が載置されている。超音波発生素子101は支持部材5を介してベース基板2に固定されている。図20に示すように、超音波発生素子101の側面には導電膜が設けられており、この導電膜とベース基板2との間を電気的に接続するように、導電性接着剤12が配置されている。
As shown in FIG. 21, a land electrode 4 is provided on the upper surface 2 u of the base substrate 2. A support member 5 is disposed on the land electrode 4, and the ultrasonic wave generating element 101 is placed on the upper side of the support member 5. The ultrasonic wave generating element 101 is fixed to the base substrate 2 via the support member 5. As shown in FIG. 20, a conductive film is provided on the side surface of the ultrasonic wave generating element 101, and the conductive adhesive 12 is disposed so as to electrically connect the conductive film and the base substrate 2. Has been.
本実施の形態によれば、枠体の開口部が多角形であるので、接着剤のはみ出しによる影響を受けにくく、共振周波数のばらつきを小さくすることができる超音波発生装置とすることができる。
According to the present embodiment, since the opening of the frame is polygonal, it is possible to provide an ultrasonic generator that is less affected by the sticking out of the adhesive and can reduce variations in resonance frequency.
超音波発生素子101によって発生した超音波は、図20に破線矢印で示すように進行し、キャップ部材3に設けられた音波放出孔3a,3b,3c,3dを通って外部に放出される。
Ultrasonic waves generated by the ultrasonic wave generating element 101 proceed as indicated by broken line arrows in FIG. 20, and are emitted to the outside through the sound wave emission holes 3a, 3b, 3c, and 3d provided in the cap member 3.
図20に示すように、超音波発生素子101は、支持部材5を介してケース1の内面に設置され、図22に示すように、支持部材5は枠体7の主面の上方から平面的に見て開口部7eの内側の領域を避けるように配置されていることが好ましい。図22では、平面的に見たときの位置関係を説明するために、超音波発生素子101の構成要素のうち枠体7および支持部材5のみを抽出して表示している。図22に示した例では、好ましいことに枠体7の外形が正方形であって開口部7eが八角形であるので、四隅の余った部分を利用して支持部材5を安定して配置することができている。このように、支持部材5が平面的に見て開口部7eの内側の領域を避けるように配置されていれば、支持部材5の存在により開口部の実質的な内接円の直径に影響を及ぼすことを避けることができる。したがって、超音波発生素子101は、共振周波数のばらつきを小さくすることができ、支持部材5、ケース1などを含めた超音波発生装置301の全体としても、共振周波数のばらつきを小さくすることができる。
As shown in FIG. 20, the ultrasonic wave generating element 101 is installed on the inner surface of the case 1 via the support member 5, and the support member 5 is planar from above the main surface of the frame body 7 as shown in FIG. 22. It is preferable to arrange so as to avoid the area inside the opening 7e. In FIG. 22, only the frame body 7 and the support member 5 are extracted and displayed among the constituent elements of the ultrasonic wave generation element 101 in order to explain the positional relationship when viewed in plan. In the example shown in FIG. 22, the outer shape of the frame body 7 is preferably square and the opening 7 e is octagonal. Therefore, the support member 5 can be stably disposed using the remaining portions of the four corners. Is done. Thus, if the support member 5 is arranged so as to avoid the region inside the opening 7e when viewed in plan, the presence of the support member 5 affects the diameter of the substantially inscribed circle of the opening. Can be avoided. Therefore, the ultrasonic wave generation element 101 can reduce the variation in the resonance frequency, and the ultrasonic wave generation apparatus 301 including the support member 5, the case 1, and the like can also reduce the variation in the resonance frequency. .
ここで例示したように、超音波発生素子の平面的に見たときの外形は正方形であり、支持部材5は、4つの支持部材片を含み、前記4つの支持部材片は前記正方形の四隅にそれぞれ対応するように分散配置されていることが好ましい。図22に示した例は、まさにこの条件を満たす例であり、上述のように好ましい効果を得ることができる。
As illustrated here, the outer shape of the ultrasonic generating element when viewed in plan is a square, the support member 5 includes four support member pieces, and the four support member pieces are formed at the four corners of the square. It is preferable that they are dispersedly arranged so as to correspond to each other. The example shown in FIG. 22 is an example that exactly satisfies this condition, and can obtain a preferable effect as described above.
なお、支持部材5が4つの支持部材片を含む構成の他の変形例としては、以下のようなものを例示することができる。図23~図24においても、位置関係を説明するために、枠体7および支持部材5のみを抽出して平面的に見たところを表示している。たとえば図23に示すような構成であってもよい。枠体7は四角形の開口部7eiを有している。支持部材5に含まれる個々の支持部材片はL字形状となっている。図23に示した例においても、支持部材5は平面的に見て開口部7eiの内側の領域を避けるように配置されている。
In addition, the following can be illustrated as another modification of the structure in which the supporting member 5 includes four supporting member pieces. 23 to 24, in order to explain the positional relationship, only the frame body 7 and the support member 5 are extracted and displayed in a plan view. For example, a configuration as shown in FIG. The frame body 7 has a rectangular opening 7ei. Each support member piece included in the support member 5 has an L shape. Also in the example shown in FIG. 23, the support member 5 is arranged so as to avoid the area inside the opening 7ei when seen in a plan view.
図24に示すような構成であってもよい。枠体7は六角形の開口部7ejを有している。図24に示した例においても、支持部材5は平面的に見て開口部7ejの内側の領域を避けるように配置されている。ここでは、支持部材5が4つの支持部材片を含む構成として示したが、枠体の開口部の形状によっては、4以外の個数の支持部材片の組合せによって支持部材を構成してもよい。
A configuration as shown in FIG. The frame 7 has a hexagonal opening 7ej. Also in the example shown in FIG. 24, the support member 5 is arranged so as to avoid the area inside the opening 7ej when seen in a plan view. Here, the support member 5 is shown as including four support member pieces. However, depending on the shape of the opening of the frame, the support member may be formed by a combination of a number of support member pieces other than four.
なお、上記各実施の形態では、枠体7の開口部について多角形といった場合、正確な多角形に限らず、ほぼ多角形とみなせる形状も含むものとする。特定の整数nに関するn角形に言及する場合も同様である。たとえば図25、図26に示すように角が丸みを帯びている形状も多角形に含まれるものとする。図25に示す枠体7の開口部の形状は、四角形において角を丸くしたものであるが、この程度のものは四角形の概念に含むものとする。図26に示す枠体7の開口部の形状は、八角形において角を丸くしたものであるが、この程度のものは八角形の概念に含むものとする。
In each of the above embodiments, when the opening of the frame 7 is a polygon, it is not limited to an accurate polygon but includes a shape that can be regarded as a polygon. The same applies when referring to an n-gon for a particular integer n. For example, as shown in FIG. 25 and FIG. 26, a shape with rounded corners is also included in the polygon. The shape of the opening of the frame 7 shown in FIG. 25 is a quadrangular shape with rounded corners, but this level is included in the quadrilateral concept. The shape of the opening of the frame 7 shown in FIG. 26 is an octagon with rounded corners, but this level is included in the concept of an octagon.
なお、上記実施の形態のうち複数を適宜組み合わせて採用してもよい。
なお、今回開示した上記実施の形態はすべての点で例示であって制限的なものではない。本発明の範囲は上記した説明ではなくて請求の範囲によって示され、請求の範囲と均等の意味および範囲内でのすべての変更を含むものである。 In addition, you may employ | adopt combining suitably two or more among the said embodiment.
In addition, the said embodiment disclosed this time is an illustration in all the points, Comprising: It is not restrictive. The scope of the present invention is defined by the terms of the claims, rather than the description above, and is intended to include any modifications within the scope and meaning equivalent to the terms of the claims.
なお、今回開示した上記実施の形態はすべての点で例示であって制限的なものではない。本発明の範囲は上記した説明ではなくて請求の範囲によって示され、請求の範囲と均等の意味および範囲内でのすべての変更を含むものである。 In addition, you may employ | adopt combining suitably two or more among the said embodiment.
In addition, the said embodiment disclosed this time is an illustration in all the points, Comprising: It is not restrictive. The scope of the present invention is defined by the terms of the claims, rather than the description above, and is intended to include any modifications within the scope and meaning equivalent to the terms of the claims.
1 ケース、2 ベース基板、2u 上面、3 キャップ部材、3a~3d 音波放出孔、4 ランド電極、5 支持部材、7 枠体、7d,7d1,7d2,7d3,7d4 通気孔、7e,7e1,7e2,7ei,7ej,7ek,7en 開口部、7f1 一方の主面、7f2 他方の主面、8,9 接着剤層、10 第1の振動子、10a,11a 圧電板、10b,11b 内部電極、10c,10d,11c,11d 励振電極、11 第2の振動子、12 導電性接着剤、31 (はみ出した)接着剤、32 内接円、35 内部空間、41~48 第1~第8の辺、101 超音波発生素子、301 超音波発生装置。
1 case, 2 base substrate, 2u top surface, 3 cap member, 3a-3d sound wave emission hole, 4 land electrode, 5 support member, 7 frame body, 7d, 7d1, 7d2, 7d3, 7d4 vent hole, 7e, 7e1, 7e2 , 7ei, 7ej, 7ek, 7en opening, 7f1 one main surface, 7f2 other main surface, 8, 9 adhesive layer, 10 first vibrator, 10a, 11a piezoelectric plate, 10b, 11b internal electrode, 10c , 10d, 11c, 11d Excitation electrode, 11 Second vibrator, 12 Conductive adhesive, 31 (Extruded) adhesive, 32 Inscribed circle, 35 Internal space, 41-48 First to eighth sides, 101 Ultrasonic generator, 301 Ultrasonic generator.
Claims (9)
- 中央部に開口部が形成された平板状の枠体と、
前記枠体の一方の主面に接合された平板状の第1の振動子と、
前記枠体の他方の主面に接合された平板状の第2の振動子とを備え、
前記第1の振動子および前記第2の振動子が振動することにより超音波を放出する超音波発生素子であって、
前記第1の振動子と前記枠体との接合および前記第2の振動子と前記枠体との接合のうち少なくとも一方は接着剤を介して行なわれており、
前記開口部は平面的に見たとき多角形である、超音波発生素子。 A flat frame with an opening formed in the center;
A flat plate-like first vibrator joined to one main surface of the frame;
A flat plate-like second vibrator joined to the other main surface of the frame,
An ultrasonic wave generating element that emits ultrasonic waves when the first vibrator and the second vibrator vibrate,
At least one of the bonding between the first vibrator and the frame and the bonding between the second vibrator and the frame is performed via an adhesive,
The ultrasonic wave generating element, wherein the opening is polygonal when viewed in plan. - 前記第1の振動子および前記第2の振動子は、互いに逆位相で座屈音叉振動モードにより振動する、請求項1に記載の超音波発生素子。 The ultrasonic generator according to claim 1, wherein the first vibrator and the second vibrator vibrate in a buckled tuning fork vibration mode in mutually opposite phases.
- 前記多角形はn角形であるとすると、nは4以上12以下の整数である、請求項1または2に記載の超音波発生素子。 The ultrasonic generator according to claim 1 or 2, wherein n is an integer of 4 to 12, assuming that the polygon is an n-gon.
- 前記多角形は八角形である、請求項1または2に記載の超音波発生素子。 The ultrasonic generator according to claim 1 or 2, wherein the polygon is an octagon.
- 前記八角形において外周に沿って並ぶ辺を順に第1から第8の辺と呼ぶこととすると、第1、第3、第5、第7の辺がいずれも第1の長さであり、第2、第4、第6、第8の辺がそれぞれ前記第1の長さとは異なる第2の長さであり、各頂点における内角は135°である、請求項4に記載の超音波発生素子。 If the sides arranged along the outer periphery in the octagon are referred to as first to eighth sides in order, all of the first, third, fifth, and seventh sides have the first length, 5. The ultrasonic generator according to claim 4, wherein each of the second, fourth, sixth, and eighth sides has a second length different from the first length, and an inner angle at each vertex is 135 °. .
- 前記枠体は、平面的に見て前記開口部と外部とを連通する通気口を有する、請求項1から5のいずれかに記載の超音波発生素子。 The ultrasonic generator according to any one of claims 1 to 5, wherein the frame has a vent hole that allows the opening and the outside to communicate with each other when seen in a plan view.
- 内部に収納空間を有し、前記収納空間と外部とを連通させる音波放出孔を有するケースと、
前記収納空間内に収納された、請求項1から6のいずれかに記載の超音波発生素子とを備える、前記超音波発生装置。 A case having a storage space inside, and having a sound wave emitting hole for communicating the storage space with the outside;
The said ultrasonic generator provided with the ultrasonic wave generation element in any one of Claim 1 to 6 accommodated in the said storage space. - 前記超音波発生素子は、支持部材を介して前記ケースの内面に設置され、前記支持部材は平面的に見て前記開口部の内側の領域を避けるように配置されている、請求項7に記載の超音波発生装置。 The ultrasonic generating element is installed on an inner surface of the case via a support member, and the support member is disposed so as to avoid a region inside the opening as seen in a plan view. Ultrasonic generator.
- 前記超音波発生素子の平面的に見たときの外形は正方形であり、前記支持部材は、4つの支持部材片を含み、前記4つの支持部材片は前記正方形の四隅にそれぞれ対応するように分散配置されている、請求項8に記載の超音波発生装置。 The outer shape of the ultrasonic wave generating element when viewed in plan is a square, the support member includes four support member pieces, and the four support member pieces are distributed so as to correspond to the four corners of the square, respectively. The ultrasonic generator according to claim 8, which is arranged.
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CN114288184A (en) * | 2021-12-29 | 2022-04-08 | 苏增民 | Ultrasonic extraction traditional chinese medicine machine of decocting medicinal herbs |
WO2024116460A1 (en) * | 2022-12-01 | 2024-06-06 | 株式会社村田製作所 | Ultrasonic transducer and parametric speaker provided with same |
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WO2014174729A1 (en) * | 2013-04-24 | 2014-10-30 | 株式会社村田製作所 | Ultrasound emission device |
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JPH09107132A (en) * | 1995-10-13 | 1997-04-22 | Ngk Insulators Ltd | Piezoelectric/electrostrictive film-type device |
WO2014174729A1 (en) * | 2013-04-24 | 2014-10-30 | 株式会社村田製作所 | Ultrasound emission device |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN114288184A (en) * | 2021-12-29 | 2022-04-08 | 苏增民 | Ultrasonic extraction traditional chinese medicine machine of decocting medicinal herbs |
WO2024116460A1 (en) * | 2022-12-01 | 2024-06-06 | 株式会社村田製作所 | Ultrasonic transducer and parametric speaker provided with same |
JP7568144B1 (en) | 2022-12-01 | 2024-10-16 | 株式会社村田製作所 | Ultrasonic transducer and parameric speaker including same |
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