WO2016090806A1 - Degradable pp-evoh high resistance composite thin-film - Google Patents

Degradable pp-evoh high resistance composite thin-film Download PDF

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Publication number
WO2016090806A1
WO2016090806A1 PCT/CN2015/076819 CN2015076819W WO2016090806A1 WO 2016090806 A1 WO2016090806 A1 WO 2016090806A1 CN 2015076819 W CN2015076819 W CN 2015076819W WO 2016090806 A1 WO2016090806 A1 WO 2016090806A1
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layer
group
polyethylene
hydrophilic group
hydrophilic
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PCT/CN2015/076819
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French (fr)
Chinese (zh)
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高学文
夏嘉良
俞晓琴
夏瑜
唐敏艳
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嘉合实业(苏州)有限公司
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Priority to AU2015361915A priority Critical patent/AU2015361915B2/en
Publication of WO2016090806A1 publication Critical patent/WO2016090806A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/34Layered products comprising a layer of synthetic resin comprising polyamides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2323/00Polyalkenes
    • B32B2323/04Polyethylene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2323/00Polyalkenes
    • B32B2323/10Polypropylene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2377/00Polyamides

Definitions

  • the invention relates to the technical field of multilayer composite films, in particular to a biodegradable PP-EVOH high barrier composite film.
  • the multi-layer co-extruded composite film refers to a film which is compounded by a plurality of different polymers by a co-extrusion blow molding method, a co-extrusion casting method or a co-extrusion stretching method.
  • This kind of film is widely used as a plastic packaging material in food, processed meat products, daily necessities, cosmetics, chemical products, pesticides, military products, etc., and can realize the sealing and soft packaging of products and meet various kinds of inflation or vacuuming, thermoforming, etc.
  • the packaging function has various barrier properties such as high moisture resistance, oxygen barrier, oil resistance and fragrance retention under various environments.
  • the object of the present invention is to provide a degradable PP-EVOH high barrier composite film which tends to have a uniform biodegradation rate.
  • the first technical solution adopted by the present invention is: a degradable PP-EVOH high barrier complex With a film, the structure of the composite film is as follows:
  • PP means an outer layer, the function of which is a protective layer or a display layer, the material of which is polypropylene, and the polypropylene does not contain a hydrophilic group;
  • PP-TIE denotes a first adhesive layer, the material of which is a maleic anhydride grafted polypropylene copolymer, and the maleic anhydride grafted polypropylene copolymer contains a hydrophilic group which is an acid anhydride;
  • PA/EVOH/PA denotes a middle layer formed by a combination of three layers, the function of which is a barrier layer, the material of which is PA represents polyamide, the hydrophilic group of polyamide contains amide group, and EVOH represents ethylene-vinyl alcohol copolymer.
  • the hydrophilic group contained in the ethylene-vinyl alcohol copolymer is a hydroxyl group;
  • PE-TIE denotes a second adhesive layer whose material is a maleic anhydride grafted polyethylene copolymer, and the maleic anhydride grafted polyethylene copolymer contains a hydrophilic group which is an acid anhydride;
  • PE denotes an inner layer, the function of which is a heat seal layer, the material of which is polyethylene, and the polyethylene does not contain a hydrophilic group;
  • each layer of the composite film obtains a uniform biodegradability by introducing a bio-based group, which is a kind of additive type biodegradable activity in a garbage disposal field or composting condition.
  • the additive masterbatch is uniformly added to each layer of the material in proportion, and then the composite film is prepared by a melt coextrusion method;
  • the additive type masterbatch is composed of a carrier and an active agent, and the active agent is a polymer containing a hydrophilic group, wherein the active component of the active agent is a hydrophilic group, and the hydrophilic group means a carboxylic acid. At least one of a salt, a carboxyl group, a hydroxyl group, an aldehyde group, an amide group, an acid anhydride, and an ester group;
  • the hydrophilic group is a carboxylate, a carboxyl group, a hydroxyl group, an aldehyde group, an amide group, an acid anhydride, an ester group in order of the hydrophilic activity from high to low;
  • the carrier is selected for each layer of material according to a similar compatibility principle:
  • the carrier in the additive type master batch is at least one of polypropylene and polyethylene
  • the carrier in the additive type master batch is polypropylene, poly At least one of ethylene;
  • the carrier in the added masterbatch is a polyamide
  • the carrier in the additive type masterbatch is polyethylene
  • the carrier in the additive type master batch is polyethylene
  • the carrier in the added masterbatch is polyethylene
  • the added amount of the added masterbatch in each layer of material is controlled within a range of 0.3-15% of the total mass of the layer of the material; the hydrophilic activity of the hydrophilic group in the added masterbatch should be greater than or equal to the formula (1)
  • the hydrophilic activity of the hydrophilic group in each layer of material; by adding the additive type masterbatch, the molar ratio of the hydrophilic group to the carbon atom of each layer of the material in the formula (1) tends to be uniform, that is, the biological activity tends to Consistently, the degradation rate of each layer of the composite film tends to be uniform.
  • the second technical solution adopted by the present invention is: a degradable PP-EVOH high barrier composite film, and the structure of the composite film is as follows:
  • PP means an outer layer, the function of which is a protective layer or a display layer, the material of which is polypropylene, and the polypropylene does not contain a hydrophilic group;
  • PP-TIE denotes a first adhesive layer, the material of which is a maleic anhydride grafted polypropylene copolymer, and the maleic anhydride grafted polypropylene copolymer contains a hydrophilic group which is an acid anhydride;
  • EVOH denotes a middle layer, the function of which is a barrier layer, the material of which is an ethylene-vinyl alcohol copolymer, and the hydrophilic group contained in the ethylene-vinyl alcohol copolymer is a hydroxyl group;
  • PE-TIE denotes a second adhesive layer whose material is a maleic anhydride grafted polyethylene copolymer, and the maleic anhydride grafted polyethylene copolymer contains a hydrophilic group which is an acid anhydride;
  • PE denotes an inner layer, the function of which is a heat seal layer, the material of which is polyethylene, and the polyethylene does not contain a hydrophilic group;
  • each layer of the composite film obtains a uniform biodegradability by introducing a bio-based group, which is a type of additive type biodegradable in a garbage disposal field or composting condition.
  • Material, the added type The masterbatch is uniformly added to each layer of the material in proportion, and then the composite film is prepared by a melt coextrusion method;
  • the additive type masterbatch is composed of a carrier and an active agent, and the active agent is a polymer containing a hydrophilic group, wherein the active component of the active agent is a hydrophilic group, and the hydrophilic group means a carboxylic acid. At least one of a salt, a carboxyl group, a hydroxyl group, an aldehyde group, an amide group, an acid anhydride, and an ester group;
  • the hydrophilic group is a carboxylate, a carboxyl group, a hydroxyl group, an aldehyde group, an amide group, an acid anhydride, an ester group in order of the hydrophilic activity from high to low;
  • the carrier is selected for each layer of material according to a similar compatibility principle:
  • the carrier in the additive type master batch is at least one of polypropylene and polyethylene
  • the carrier in the additive type master batch is at least one of polypropylene and polyethylene;
  • the carrier in the additive type masterbatch is polyethylene
  • the carrier in the additive type master batch is polyethylene
  • the carrier in the added masterbatch is polyethylene
  • the added amount of the added masterbatch in each layer of material is controlled within a range of 0.3-15% of the total mass of the layer of the material; the hydrophilic activity of the hydrophilic group in the added masterbatch should be greater than or equal to the formula (2)
  • the hydrophilic activity of the hydrophilic group in each layer of material; by adding the additive type masterbatch, the molar ratio of the hydrophilic group to the carbon atom of each layer of the material in the formula (2) tends to be uniform, that is, the biological activity tends to Consistently, the degradation rate of each layer of the composite film tends to be uniform.
  • the polypropylene in the outer layer, is composed of an isotactic polypropylene homopolymer or/and a polypropylene random copolymer, and the polypropylene has a density of 0.880 to 0.910 g/cm 3 .
  • the maleic anhydride grafted polypropylene copolymer has a density of 0.880-0.910 g/cm 3 in the first adhesive layer, wherein the maleic anhydride graft ratio has a mass percentage of 0.3. %-10%.
  • the density of the ethylene-vinyl alcohol copolymer is 1.170-1.19 g/cm 3 in the barrier layer, and the ethylene molar content of the ethylene-vinyl alcohol copolymer is 26-48%; the density of the polyamide is 1.12-1.14 g/cm 3 , the polyamide is a PA6 homopolymer or a PA6, 66 copolymer or an amorphous polyamide.
  • the density of the ethylene-vinyl alcohol copolymer in the barrier layer is 1.170-1.19 g/cm 3 , and the ethylene molar content of the ethylene-vinyl alcohol copolymer is 26-48%.
  • the density of the maleic anhydride grafted polyethylene copolymer in the second adhesive layer is from 0.910 to 0.950 g/cm 3 , wherein the mass percentage of the maleic anhydride graft ratio is 0.3%-10%.
  • the density of the polyethylene is 0.900-0.935 g/cm 3
  • the polyethylene comprises a polyethylene blend
  • the density of the polyethylene blend is 0.910-0.925 g/ Cm 3
  • the polyethylene blend consists of 50-99% by weight of polyethylene and 1-50% by weight of a vinyl homopolymer
  • the polyethylene blend consists of 50-99% by weight of polyethylene
  • the vinyl copolymer has a density of from 0.880 to 0.915 g/cm 3 .
  • the function of the outer layer is a protective layer or a display layer, wherein when the function is a protective layer, the function is wear resistance and temperature resistance; when the function is a display layer, it can be used Print the display of relevant information, or transparently display the contents of the package.
  • the composite film can obtain corresponding additional functions through coating, metal evaporation, and compounding.
  • the technical principle of the present invention is that the materials constituting the composite film are classified into two types: a hydrophilic material and a hydrophobic material, wherein the hydrophilic material itself contains a hydrophilic group, and has biodegradability under the garbage disposal site or composting condition;
  • the hydrophobic material does not contain a hydrophilic group.
  • the composite film is prepared by the melt co-extrusion method, and under the action of high temperature and high shear, the macromolecular chains are stably combined by hydrogen bonding and mutual bending between the macromolecular chains to form a stable Macromolecular aggregates to add and uniformly disperse hydrophilic groups in the active agent to each layer of material; in a biodegradable environment, the degradable active agent is first decomposed by microorganisms The molecular chain is broken, and the carrier linked to the hydrogen bond also undergoes molecular chain cleavage, thereby causing the macromolecular aggregate to decompose, thereby achieving the purpose of biodegradation of the plastic composite film.
  • the biodegradation process of the present invention begins with a characteristic expansion, and the bioactive compound in the plastic makes the carbon-containing polymer more susceptible to attack by microbial bacteria.
  • the microbial bacteria engulf the biologically active compound, an acidic substance is generated, thereby causing inclusion.
  • the carbon polymer matrix expands.
  • the expansion contacts the heat and moisture, and the molecular structure of the carbon-containing polymer is expanded, and the expansion creates space in the molecular structure of the polymer, the combination of the biologically active compound and the masterbatch attracts microorganisms that can metabolize and neutralize the polymer. group.
  • This biodegradation process can be carried out in an aerobic environment or under anaerobic conditions; it can be carried out under conditions of light, heat and humidity, or in the absence of light, heat and humidity.
  • the key point of the technical solution of the present invention is that the hydrophilic activity of the hydrophilic group in the additive type masterbatch should be greater than or equal to the hydrophilic activity of the hydrophilic group in each layer of the composite film; by adding the added masterbatch,
  • the molar ratio of the hydrophilic group to the carbon atom of each layer of the composite film tends to be the same, that is, the biological activity tends to be uniform, so that the degradation rate of each layer of the composite film tends to be uniform.
  • an additive type masterbatch having a hydrophilic activity greater than that of the composite film material is added to each layer of the composite film to weaken the original hydrophilic activity in the composite film material, and by adding the additive type master batch,
  • the molar ratio of the hydrophilic groups to the carbon atoms of the materials in the composite film tends to be uniform, that is, the biological activity tends to be uniform, so that the degradation rate of each layer of the composite film tends to be uniform.
  • the contribution of the present invention is that by balancing the molar ratio of hydrophilic groups to carbon atoms in the materials of the layers and the hydrophilic activity, the biological activities of the materials in the composite film structure tend to be uniform, thereby degrading the materials of the layers of the composite film.
  • the rate tends to be uniform; when the addition amount is 0.3-15% of the total mass of the layer material, the appearance, function and physical and mechanical properties of the film remain unchanged before being processed by the compost.
  • Embodiment 1 (Example of the first technical solution)
  • a degradable PP-EVOH high barrier composite film the structure of the composite film is as follows:
  • PP denotes an outer layer, the function of which is a protective layer or a display layer, the material of which is polypropylene, the monomer formula is -[CH 2 -CH(CH 3 )] n -, and the polypropylene does not contain a hydrophilic group;
  • PP-TIE denotes a first adhesive layer which is a maleic anhydride grafted polypropylene copolymer formed by mixing 95% by weight of polypropylene and 5% by weight of maleic anhydride, and its monomer formula is -[CH 2 -CH(CH 3 )] n -[C 4 H 2 O 3 ] m , the hydrophilic group of the maleic anhydride grafted polypropylene copolymer is anhydride-OC-O-CO-;
  • PA/EVOH/PA denotes a middle layer formed by a combination of three-layer structure, the function of which is a barrier layer, the material of which is PA6 represents polyamide 6, and its monomer formula is -[NH-(CH 2 ) 5 -CO] n -,
  • the hydrophilic group contained in the polyamide is an amide group -CONH 2 -
  • EVOH represents an ethylene-vinyl alcohol copolymer
  • the ethylene-vinyl alcohol copolymer is 32% by weight of ethylene PE and 68% by weight of vinyl alcohol PVA.
  • the molecular formula is [CH 2 CH 2 ] 1 [CH 2 CHOH] 1.4
  • the hydrophilic group contained in the ethylene-vinyl alcohol copolymer is hydroxyl-OH;
  • PE-TIE denotes a second adhesive layer which is a maleic anhydride grafted polyethylene copolymer formed by mixing 95% by weight of polyethylene and 5% by weight of maleic anhydride, and its monomer formula is -[CH 2 -CH 2 ] n -[C 4 H 2 O 3 ] m , the hydrophilic group of the maleic anhydride grafted polyethylene copolymer is anhydride-OC-O-CO-;
  • PE denotes an inner layer which functions as a heat seal layer and whose material is polyethylene, and its monomer formula is -[CH 2 -CH 2 ] n -, and the polyethylene does not contain a hydrophilic group.
  • the polypropylene is composed of an isotactic polypropylene homopolymer or/and a polypropylene random copolymer, and the density of the polypropylene is 0.910 g/cm 3 , and in practical use, the density is 0.880 g.
  • the same effect can also be achieved with values of /cm 3 , 0.905 g/cm 3 or other values between 0.880 and 0.910 g/cm 3 .
  • the density of the maleic anhydride grafted polypropylene copolymer is 0.910 g/cm 3 , and in practical use, the density is 0.880 g/cm 3 , 0.905 g/cm 3 or the like.
  • the same effect can be achieved by a value between 0.880 and 0.910 g/cm 3 , wherein the maleic anhydride graft ratio is 5% by weight, and in practice, 0.3% by weight, 8% by weight, 10% by weight or other
  • a value between 0.3 and 10% by weight can also achieve the same effect.
  • the barrier layer an ethylene - vinyl alcohol copolymer has a density of 1.170g / cm 3, the actual application, if we take a density of 1.190g / cm 3, 1.18g / cm 3 or other between 1.170-1.190g / cm The value between the three can also achieve the same effect.
  • the ethylene-vinyl alcohol copolymer has an ethylene molar content of 32%. In practical applications, if the ethylene molar content is 26%, 30%, 48% or other between 26-48 The value between % can also achieve the same effect; the density of polyamide PA6 is 1.13g/cm 3 .
  • the density of polyamide is 1.226g/cm 3 , 1.14g/cm 3 or other
  • the same effect can be achieved by a value between 1.12-1.14 g/cm 3 , which is a PA6 homopolymer or a PA6,66 copolymer or an amorphous polyamide.
  • the density of the maleic anhydride grafted polyethylene copolymer is 0.910 g/cm 3 , and in practical use, if the density is 0.950 g/cm 3 , 0.930 g/cm 3 or Other values between 0.910 and 0.950 g/cm 3 can also achieve the same effect.
  • the maleic anhydride graft ratio is 5% by weight. In practical applications, 0.3% by weight, 8% by weight, 10% by weight or Other values between 0.3 and 10% by weight can also achieve the same effect.
  • the heat seal layer the polyethylene having a density of 0.900-0.935g / cm 3, a polyethylene blend containing polyethylene, the density of the polyethylene blend of 0.910-0.925g / cm 3, the poly
  • the ethylene blend consists of 50-99% by weight of polyethylene and 1-50% by weight of a vinyl homopolymer, or the polyethylene blend consists of 50-99% by weight of polyethylene and 1-50% by weight.
  • the density is from 0.880 to 0.915 g/cm 3 .
  • the function of the outer layer is a protective layer or a display layer, wherein when it functions as a protective layer, it has the functions of abrasion resistance and temperature resistance; when its function is a display layer, it can be used for printing display related information or transparent display Package contents.
  • the composite film can obtain corresponding additional functions through coating, metal evaporation, and compounding.
  • Each layer of the composite film obtains a uniform biodegradability by introducing a bio-based group, which is a type of additive masterbatch having biodegradability in a garbage disposal site or composting condition, the addition Masterbatch
  • the composite film was prepared by uniformly adding to each layer of the material in proportion and then by a melt coextrusion method.
  • the additive type masterbatch is composed of a carrier and an active agent, and the active agent is a polymer containing a hydrophilic group, wherein the active component of the active agent is a hydrophilic group, and the hydrophilic group means a carboxylic acid. salt -COO -, at least one carboxy group -COOH, a hydroxyl group -OH, an aldehyde group -CHO, amide groups -CONH 2, -OC-O-CO- acid anhydride and the ester group -COOR.
  • the formula (1) layers of material and the additive in the masterbatch, hydrophilic group according to the order of highest to lowest hydrophilic active carboxylate -COO -, a carboxyl group -COOH, a hydroxyl group -OH, -CHO aldehyde , amide group - CONH 2 , anhydride - OC-O-CO -, ester group - COOR.
  • the carrier is selected for each layer of material according to a similar compatibility principle:
  • the carrier in the additive type master batch is at least one of polypropylene and polyethylene
  • the carrier in the additive type master batch is at least one of polypropylene and polyethylene;
  • the carrier in the added masterbatch is a polyamide
  • the carrier in the additive type masterbatch is polyethylene
  • the carrier in the additive type master batch is polyethylene
  • the carrier in the additive masterbatch is polyethylene.
  • the added amount of the added masterbatch in each layer of material is controlled within a range of 0.3-15% of the total mass of the layer of the material; the hydrophilic activity of the hydrophilic group in the added masterbatch should be greater than or equal to the formula (1)
  • the hydrophilic activity of the hydrophilic group in each layer of material; by adding the additive type masterbatch, the molar ratio of the hydrophilic group to the carbon atom of each layer of the material in the formula (1) tends to be uniform, that is, the biological activity tends to Consistently, the degradation rate of each layer of the composite film tends to be uniform.
  • the hydrophilic activity of the hydrophilic groups contained in the various materials is ranked from high to low to hydroxyl>amide>anhydride, that is, the hydrophilic activity of each layer of the material in the formula (1) is high.
  • ethylene-vinyl alcohol copolymer EVOH 32% PE + 68% PVA
  • PA6 PP-TIE (95% PP + 5% maleic anhydride)
  • PE-TIE 95% PE + 5% Maleic anhydride
  • Polyethylene PE Polypropylene PP.
  • the sodium alginate having a hydrophilic activity greater than the hydrophilic activity of EVOH (hydroxyl) in the composite film material is selected as an additive active agent to weaken the hydrophilic activity of the original hydrophilic group in the composite film material.
  • the monomeric formula of sodium alginate is (C 5 H 7 O 4 COONa) n .
  • the hydrophilic group contained in sodium alginate is sodium carboxylate (—COONa) and hydroxyl group. (—OH) and ester group (—COOR), wherein the hydrophilic activity of sodium carboxylate (—COONa) is greater than the hydrophilic activity of hydroxyl group (—OH), and the hydrophilic activity of hydroxyl group (—OH) in sodium alginate is equal to The hydrophilic activity of the hydroxyl group (—OH) in the ethylene-vinyl alcohol copolymer EVOH, so the polymer sodium alginate was selected as the active agent in the present embodiment.
  • hydrophilic activity of sodium carboxylate in sodium alginate is greater than the hydrophilic activity of hydroxyl groups in the ethylene-vinyl alcohol copolymer having the highest hydrophilic activity in the composite film material, it plays a leading role in the biodegradation process, and the composite film
  • the role of the hydrophilicity of the hydroxy group in the EVOH, the amide group in the PA, the PP-TIE and the PE-TIE in the material was weakened.
  • EVOH, PA, PP-TIE and PE-TIE were assumed in the following calculations.
  • the hydrophilic group to carbon atom molar ratio is zero.
  • the molar ratio of hydrophilic groups to carbon atoms of EVOH, PA6, PP-TIE, PE-TIE, PE, PP is 0.
  • each layer in formula (1) is mixed with sodium alginate in a molar ratio of 99:1, and the molar ratio of hydrophilic group to carbon atom after adding sodium alginate in each layer material is calculated:
  • the materials of each layer are mixed with sodium alginate in a molar ratio of 99:1, and the mixed pro is calculated.
  • the molar ratio of water groups to carbon atoms is the same, that is, the hydrophilic activities of the materials of the layers tend to be uniform, and the degradation rates tend to be uniform.
  • the mass of sodium alginate added in each layer of material is calculated as follows:
  • m 1-1 molecular weight of PP (g/mol) * PP content (%) * molar amount (mol)
  • m 2-1 molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
  • m 1-2 molecular weight of PP-TIE (g/mol) * PP-TIE content (%) * molar amount (mol)
  • m 2-2 molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
  • m 1-3 molecular weight of PA6 (g/mol) * PA6 content (%) * molar amount (mol)
  • m 2-3 molecular weight of sodium alginate (g / mol) * sodium alginate content (%) * molar amount (mol)
  • m 1-4 molecular weight of EVOH (g/mol) * EVOH content (%) * molar amount (mol)
  • m 2-4 molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
  • m 1-5 molecular weight of PE-TIE (g/mol) * PE-TIE content (%) * molar amount (mol)
  • m 2-5 molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
  • m 1-6 molecular weight of PE (g/mol) * PE content (%) * molar amount (mol)
  • m 2-6 molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
  • the percentage by mass of sodium alginate added from PP to PP-TIE/PA6/EVOH/PA6/PE-TIE/PE from left to right is 4.64/4.21/1.74/2.18/1.74/5.77/6.66.
  • each layer in formula (1) was mixed with sodium alginate in a molar ratio of 97.8:2.2, and the molar ratio of hydrophilic groups to carbon atoms after adding sodium alginate to each layer material was calculated:
  • m 1-1 molecular weight of PP (g/mol) * PP content (%) * molar amount (mol)
  • m 2-1 molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
  • m 1-2 molecular weight of PP-TIE (g/mol) * PP-TIE content (%) * molar amount (mol)
  • m 2-2 molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
  • m 1-3 molecular weight of PA6 (g/mol) * PA6 content (%) * molar amount (mol)
  • m 2-3 molecular weight of sodium alginate (g / mol) * sodium alginate content (%) * molar amount (mol)
  • m 1-4 molecular weight of EVOH (g/mol) * EVOH content (%) * molar amount (mol)
  • m 2-4 molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
  • m 1-5 molecular weight of PE-TIE (g/mol) * PE-TIE content (%) * molar amount (mol)
  • m 2-5 molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
  • m 1-6 molecular weight of PE (g/mol) * PE content (%) * molar amount (mol)
  • m 2-6 molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
  • the percentage by mass of sodium alginate added from left to right of PP/PP-TIE/PA6/EVOH/PA6/PE-TIE/PE is: 9.79/8.91/4.15/4.73/4.15/12.01/13.72.
  • the polylactic acid having a hydrophilic activity greater than the hydrophilic activity of EVOH (hydroxyl) in the composite film material is selected as an additive active agent to weaken the hydrophilic activity of the original hydrophilic group in the composite film material.
  • the monomer formula of polylactic acid is known as H-[OCH(CH3)CO]n-OH.
  • the hydrophilic group contained in polylactic acid is carboxyl group (-COOH) and hydroxyl group (- OH) and an ester group (—COOR), wherein the carboxyl group
  • the hydrophilic activity of (-COOH) is greater than the hydrophilic activity of hydroxyl (-OH).
  • the hydrophilic activity of hydroxyl (-OH) in polylactic acid is equal to the hydrophilic activity of hydroxyl (-OH) in ethylene-vinyl alcohol copolymer EVOH. Therefore, in this embodiment, polymer polylactic acid is selected as an active agent to be added to each layer of material.
  • the hydrophilic activity of the carboxyl group in the polylactic acid is greater than the hydrophilic activity of the hydroxyl group in the ethylene-vinyl alcohol copolymer having the highest hydrophilic activity in the composite film material, it plays a leading role in the biodegradation process, and the EVOH in the composite film material
  • the hydrophilic activity of the anhydride in the hydroxy group, the amide group in PA, the PP-TIE and the PE-TIE was weakened.
  • the hydrophilicity of EVOH, PA, PP-TIE and PE-TIE was assumed in the following calculations. The molar ratio of the group to the carbon atom is zero.
  • the molar ratio of hydrophilic groups to carbon atoms of EVOH, PA6, PP-TIE, PE-TIE, PE, PP is 0.
  • the mass percentage of the polylactic acid added in each layer of the material is calculated by using the amount of the polylactic acid added in a molar ratio of 2% and 0.6% as a reference value:
  • each layer in the formula (1) is mixed with the polylactic acid in a molar ratio of 98:2, and the molar ratio of the hydrophilic group to the carbon atom after adding the polylactic acid to each layer material is calculated:
  • the materials of each layer are mixed with the polylactic acid in a molar ratio of 98:2, and the hydrophilicity after mixing is calculated.
  • the molar ratio of the group to the carbon atom is the same, that is, the hydrophilic activities of the materials of the layers tend to be uniform, and the degradation rates tend to be uniform.
  • the mass of polylactic acid added in each layer of material is calculated as follows:
  • m 1-1 molecular weight of PP (g/mol) * PP content (%) * molar amount (mol)
  • m 2-1 molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
  • m 1-2 molecular weight of PP-TIE (g/mol) * PP-TIE content (%) * molar amount (mol)
  • m 2-2 molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
  • PA6 after adding polylactic acid is 1 mol
  • mass of PA6 is m 1-3
  • mass of polylactic acid is m 2-3 ;
  • m 1-3 molecular weight of PA6 (g/mol) * PA6 content (%) * molar amount (mol)
  • m 2-3 molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
  • m 1-4 molecular weight of EVOH (g/mol) * EVOH content (%) * molar amount (mol)
  • m 2-4 molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
  • m 1-5 molecular weight of PE-TIE (g/mol) * PE-TIE content (%) * molar amount (mol)
  • m 2-5 molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
  • the amount of PE after adding polylactic acid is 1 mol, the mass of PE is m 1-6 , and the mass of polylactic acid is m 2-6 ;
  • m 1-6 molecular weight of PE (g/mol) * PE content (%) * molar amount (mol)
  • m 2-6 molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
  • the percentage by mass of PP/PP-TIE/PA6/EVOH/PA6/PE-TIE/PE from left to right polylactic acid was: 7.35/6.77/2.84/3.55/2.84/9.19/10.54.
  • each layer in the formula (1) is mixed with the polylactic acid at a molar ratio of 99.4:0.6, and the molar ratio of the hydrophilic group to the carbon atom after adding the polylactic acid to each layer material is calculated:
  • the materials of each layer are mixed with the polylactic acid in a molar ratio of 99.4:0.6, and the hydrophilicity after mixing is calculated.
  • the molar ratio of the group to the carbon atom is the same, that is, the hydrophilic activities of the materials of the layers tend to be uniform, and the degradation rates tend to be uniform.
  • the mass of polylactic acid added in each layer of material is calculated as follows:
  • m 1-1 molecular weight of PP (g/mol) * PP content (%) * molar amount (mol)
  • m 2-1 molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
  • m 1-2 molecular weight of PP-TIE (g/mol) * PP-TIE content (%) * molar amount (mol)
  • m 2-2 molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
  • PA6 after adding polylactic acid is 1 mol
  • mass of PA6 is m 1-3
  • mass of polylactic acid is m 2-3 ;
  • m 1-3 molecular weight of PA6 (g/mol) * PA6 content (%) * molar amount (mol)
  • m 2-3 molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
  • m 1-4 molecular weight of EVOH (g/mol) * EVOH content (%) * molar amount (mol)
  • m 2-4 molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
  • m 1-5 molecular weight of PE-TIE (g/mol) * PE-TIE content (%) * molar amount (mol)
  • m 2-5 molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
  • the amount of PE after adding polylactic acid is 1 mol, the mass of PE is m 1-6 , and the mass of polylactic acid is m 2-6 ;
  • m 1-6 molecular weight of PE (g/mol) * PE content (%) * molar amount (mol)
  • m 2-6 molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
  • the percentage by mass of PP/PP-TIE/PA6/EVOH/PA6/PE-TIE/PE from left to right polylactic acid was 2.32/2.10/0.86/1.08/0.86/2.90/3.36.
  • a polymer having excellent compatibility can be selected for copolymerization.
  • a copolymer of polycaprolactone (PCL) copolymerized with sodium alginate for example: a copolymer of polycaprolactone (PCL) copolymerized with sodium alginate.
  • the monomeric formula of sodium alginate is known as (C 5 H 7 O 4 COONa) n
  • the monomeric formula of polycaprolactone is [CH2-(CH2)4-COO] m
  • grafting of sodium alginate The monomeric formula of the polycaprolactone copolymer having a rate of 50-80% is [CH2-(CH2)4-COO] m (C 5 H 7 O 4 COONa) n
  • the molecular formula of the monomer shows that sodium alginate
  • the hydrophilic group contained in the group is sodium carboxylate (—COONa), hydroxyl group (—OH), and ester group (—COOR), and the hydrophilic group contained in the polycaprolactone is an ester group (—COOR), wherein The hydrophilic activity of sodium carboxylate (—COONa) is greater than the hydrophilic activity of hydroxyl (—OH).
  • hydrophilic activity of hydroxyl (—OH) in sodium alginate is equal to the hydroxyl (—OH) of ethylene-vinyl alcohol copolymer EVOH. Hydrophilic activity, this embodiment selects a sodium alginate grafted polycaprolactone copolymer, the grafting rate of sodium alginate is 60%, and is added as an active agent to each layer of material.
  • hydrophilic activity of sodium carboxylate in the copolymer is greater than the hydrophilic activity of the hydroxyl group in the ethylene-vinyl alcohol copolymer having the highest hydrophilic activity in the composite film material, it plays a leading role in the biodegradation process, and the composite film material
  • the effect of the hydrophilic activity of the hydroxy group in the EVOH, the amide group in the PA, the PP-TIE and the PE-TIE is weakened.
  • EVOH, PA, PP-TIE and PE-TIE are assumed in the following calculations.
  • the molar ratio of hydrophilic group to carbon atom is zero.
  • the molar ratio of hydrophilic groups to carbon atoms of EVOH, PA6, PP-TIE, PE-TIE, PE, PP is 0.
  • the mass percentage of the sodium alginate-grafted polycaprolactone copolymer added in each layer of the material is calculated based on the addition amount of the 2% molar amount of the sodium alginate grafted polycaprolactone copolymer:
  • the polycaprolactone copolymer grafted with sodium alginate in each layer of the formula (1) is mixed at a molar ratio of 98:2, and the sodium alginate grafted polycaprolactone is calculated for each layer of material.
  • the ratio of the polycaprolactone grafted with the sodium alginate in each layer of the material is 98: 2
  • the mixing is carried out, and the molar ratio of the hydrophilic group to the carbon atom is calculated to be the same, that is, the hydrophilic activities of the materials of the layers tend to be uniform, and the degradation rates tend to be uniform.
  • the mass of the sodium alginate grafted polycaprolactone copolymer added in each layer of material is calculated as follows:
  • the PP of the sodium alginate grafted polycaprolactone copolymer is 1 mol
  • the mass of the PP is m 1-1
  • the mass of the sodium alginate grafted polycaprolactone copolymer is m 2-1. ;
  • m 1-1 molecular weight of PP (g/mol) * PP content (%) * molar amount (mol)
  • m 2-1 molecular weight (g/mol) of sodium alginate grafted polycaprolactone copolymer * sodium alginate grafted polycaprolactone copolymer content (%) * molar amount (mol)
  • the PP-TIE after adding the sodium alginate grafted polycaprolactone copolymer is 1 mole, the mass of the PP-TIE is m 1-2 , and the mass of the sodium alginate grafted polycaprolactone copolymer is m 2-2 ;
  • m 1-2 molecular weight of PP-TIE (g/mol) * PP-TIE content (%) * molar amount (mol)
  • m 2-2 molecular weight (g/mol) of sodium alginate grafted polycaprolactone copolymer * sodium alginate grafted polycaprolactone copolymer content (%) * molar amount (mol)
  • the PA6 of the sodium alginate grafted polycaprolactone copolymer is 1 mol, the mass of the PA6 is m 1-3 , and the mass of the sodium alginate grafted polycaprolactone copolymer is m 2-3. ;
  • m 1-3 molecular weight of PA6 (g/mol) * PA6 content (%) * molar amount (mol)
  • m 2-3 molecular weight (g/mol) of sodium alginate grafted polycaprolactone copolymer * sodium alginate grafted polycaprolactone copolymer content (%) * molar amount (mol)
  • the EVOH of the sodium alginate grafted polycaprolactone copolymer is 1 mol, the mass of the EVOH is m 1-4 , and the mass of the sodium alginate grafted polycaprolactone copolymer is m 2-4 ;
  • m 1-4 molecular weight of EVOH (g/mol) * EVOH content (%) * molar amount (mol)
  • m 2-4 molecular weight (g/mol) of sodium alginate grafted polycaprolactone copolymer * sodium alginate grafted polycaprolactone copolymer content (%) * molar amount (mol)
  • the PE-TIE after adding the sodium alginate grafted polycaprolactone copolymer is 1 mol, the mass of the PE-TIE is m 1-5 , and the mass of the sodium alginate grafted polycaprolactone copolymer is m 2-5 ;
  • m 1-5 molecular weight of PE-TIE (g/mol) * PE-TIE content (%) * molar amount (mol)
  • m 2-5 molecular weight (g/mol) of sodium alginate grafted polycaprolactone copolymer * sodium alginate grafted polycaprolactone copolymer content (%) * molar amount (mol)
  • the polyethylene of the sodium alginate grafted polycaprolactone copolymer is 1 mol
  • the mass of the PE is m 1-6
  • the mass of the sodium alginate grafted polycaprolactone copolymer is m 2-6.
  • m 1-6 molecular weight of PE (g/mol) * PE content (%) * molar amount (mol)
  • m 2-6 molecular weight (g/mol) of sodium alginate grafted polycaprolactone copolymer * sodium alginate grafted polycaprolactone copolymer content (%) * molar amount (mol)
  • the calculation of the mass percentage of the sodium alginate grafted polycaprolactone copolymer is analogous;
  • the percentage by mass of PP/PP-TIE/PA6/EVOH/PA6/PE-TIE/PE from left to right sodium alginate grafted polycaprolactone copolymer is:
  • the total mass of the corresponding layer material is When it is in the range of 0.3-15%, there is no influence on the mechanical properties and barrier properties of the layer material.
  • Embodiment 2 (Example of the second technical solution)
  • a degradable PP-EVOH high barrier composite film the structure of the composite film is as follows:
  • PP denotes an outer layer, the function of which is a protective layer or a display layer, the material of which is polypropylene, the monomer formula is -[CH 2 -CH(CH 3 )] n -, and the polypropylene does not contain a hydrophilic group;
  • PP-TIE denotes a first adhesive layer which is a maleic anhydride grafted polypropylene copolymer formed by mixing 95% by weight of polypropylene and 5% by weight of maleic anhydride, and its monomer formula is -[CH 2 -CH(CH 3 )] n -[C 4 H 2 O 3 ] m , the hydrophilic group of the maleic anhydride grafted polypropylene copolymer is anhydride-OC-O-CO-;
  • EVOH denotes a middle layer which functions as a barrier layer
  • the material of which is EVOH represents an ethylene-vinyl alcohol copolymer
  • the ethylene-vinyl alcohol copolymer is 32% by weight of ethylene PE and 68% by weight of vinyl alcohol PVA
  • the monomer molecular formula is [ CH 2 CH 2 ] 1 [CH 2 CHOH] 1.4
  • the hydrophilic group contained in the ethylene-vinyl alcohol copolymer is hydroxyl-OH;
  • PE-TIE denotes a second adhesive layer which is a maleic anhydride grafted polyethylene copolymer formed by mixing 95% by weight of polyethylene and 5% by weight of maleic anhydride, and its monomer formula is -[CH 2 -CH 2 ] n -[C 4 H 2 O 3 ] m , the hydrophilic group of the maleic anhydride grafted polyethylene copolymer is anhydride-OC-O-CO-;
  • PE denotes an inner layer which functions as a heat seal layer and whose material is polyethylene, and its monomer formula is -[CH 2 -CH 2 ] n -, and the polyethylene does not contain a hydrophilic group.
  • the polypropylene is composed of an isotactic polypropylene homopolymer or/and a polypropylene random copolymer, and the density of the polypropylene is 0.910 g/cm 3 , and in practical use, the density is 0.880 g.
  • the same effect can also be achieved with values of /cm 3 , 0.905 g/cm 3 or other values between 0.880 and 0.910 g/cm 3 .
  • the density of the maleic anhydride grafted polypropylene copolymer is 0.910 g/cm 3 , and in practical use, the density is 0.880 g/cm 3 , 0.905 g/cm 3 or the like.
  • the same effect can be achieved by a value between 0.880 and 0.910 g/cm 3 , wherein the maleic anhydride graft ratio is 5% by weight, and in practice, 0.3% by weight, 8% by weight, 10% by weight or other
  • a value between 0.3 and 10% by weight can also achieve the same effect.
  • the barrier layer an ethylene - vinyl alcohol copolymer has a density of 1.170g / cm 3, the actual application, if we take a density of 1.190g / cm 3, 1.18g / cm 3 or other between 1.170-1.190g / cm The value between the three can also achieve the same effect.
  • the ethylene-vinyl alcohol copolymer has an ethylene molar content of 32%. In practical applications, if the ethylene molar content is 26%, 30%, 48% or other between 26-48 The value between % can also achieve the same effect.
  • the density of the maleic anhydride grafted polyethylene copolymer is 0.910 g/cm 3 , and in practical use, if the density is 0.950 g/cm 3 , 0.930 g/cm 3 or Other values between 0.910 and 0.950 g/cm 3 can also achieve the same effect.
  • the maleic anhydride graft ratio is 5% by weight. In practical applications, 0.3% by weight, 8% by weight, 10% by weight or Other values between 0.3 and 10% by weight can also achieve the same effect.
  • the heat seal layer the polyethylene having a density of 0.900-0.935g / cm 3, a polyethylene blend containing polyethylene, the density of the polyethylene blend of 0.910-0.925g / cm 3, the poly
  • the ethylene blend consists of 50-99% by weight of polyethylene and 1-50% by weight of a vinyl homopolymer, or the polyethylene blend consists of 50-99% by weight of polyethylene and 1-50% by weight.
  • the density is from 0.880 to 0.915 g/cm 3 .
  • the function of the outer layer is a protective layer or a display layer, wherein when it functions as a protective layer, it has the functions of abrasion resistance and temperature resistance; when its function is a display layer, it can be used for printing display related information or transparent display Package contents.
  • the composite film can obtain corresponding additional functions through coating, metal evaporation, and compounding.
  • Each layer of the composite film obtains a uniform biodegradability by introducing a bio-based group, which is a type of additive masterbatch having biodegradability in a garbage disposal site or composting condition, the addition
  • the master batch is uniformly added to each layer of the material in proportion, and then the composite film is prepared by a melt coextrusion method.
  • the additive type masterbatch is composed of a carrier and an active agent, and the active agent is a polymer containing a hydrophilic group, wherein the active component of the active agent is a hydrophilic group, and the hydrophilic group means a carboxylic acid. salt -COO -, at least one carboxy group -COOH, a hydroxyl group -OH, an aldehyde group -CHO, amide groups -CONH 2, -OC-O-CO- acid anhydride and the ester group -COOR.
  • the carrier is selected for each layer of material according to a similar compatibility principle:
  • the carrier in the additive type master batch is at least one of polypropylene and polyethylene
  • the carrier in the additive type master batch is at least one of polypropylene and polyethylene;
  • the carrier in the additive type masterbatch is polyethylene
  • the carrier in the additive type master batch is polyethylene
  • the carrier in the additive masterbatch is polyethylene.
  • the added amount of the added masterbatch in each layer of material is controlled within a range of 0.3-15% of the total mass of the layer of the material; the hydrophilic activity of the hydrophilic group in the added masterbatch should be greater than or equal to the formula (2)
  • the hydrophilic activity of the hydrophilic group in each layer of material; by adding the additive type masterbatch, the molar ratio of the hydrophilic group to the carbon atom of each layer of the material in the formula (2) tends to be uniform, that is, the biological activity tends to Consistently, the degradation rate of each layer of the composite film tends to be uniform.
  • the hydrophilic activity of the hydrophilic groups contained in the various materials is ranked from high to low to hydroxyl>anhydride, that is, the hydrophilic activity of each layer of the material in the formula (2) is ranked from high to low.
  • It is ethylene-vinyl alcohol copolymer EVOH (32% PE + 68% PVA) > PP-TIE (95% PP + 5% maleic anhydride) > PE-TIE (95% PE + 5% maleic anhydride) > polyethylene PE polypropylene PP.
  • the sodium alginate having a hydrophilic activity greater than the hydrophilic activity of EVOH (hydroxyl) in the composite film material is selected as an additive active agent to weaken the hydrophilic activity of the original hydrophilic group in the composite film material.
  • the monomeric formula of sodium alginate is (C 5 H 7 O 4 COONa) n .
  • the hydrophilic group contained in sodium alginate is sodium carboxylate (—COONa) and hydroxyl group. (—OH) and ester group (—COOR), wherein the hydrophilic activity of sodium carboxylate (—COONa) is greater than the hydrophilic activity of hydroxyl group (—OH), and the hydrophilic activity of hydroxyl group (—OH) in sodium alginate is equal to The hydrophilic activity of the hydroxyl group (—OH) in the ethylene-vinyl alcohol copolymer EVOH, so the polymer sodium alginate was selected as the active agent in the present embodiment.
  • hydrophilic activity of sodium carboxylate in sodium alginate is greater than the hydrophilic activity of hydroxyl groups in the ethylene-vinyl alcohol copolymer having the highest hydrophilic activity in the composite film material, it plays a leading role in the biodegradation process, and the composite film
  • the effect of the hydrophilic activity of the hydroxyl groups in the EVOH, PP-TIE and PE-TIE in the material was weakened.
  • the hydrophilic groups and carbon of EVOH, PP-TIE and PE-TIE were assumed in the following calculations. The atomic molar ratio is zero.
  • the molar ratio of hydrophilic group to carbon atom of EVOH, PP-TIE, PE-TIE, PE, PP is 0.
  • each layer in formula (1) is mixed with sodium alginate in a molar ratio of 99:1, and the molar ratio of hydrophilic group to carbon atom after adding sodium alginate in each layer material is calculated:
  • the materials of each layer are mixed with sodium alginate in a molar ratio of 99:1, and the mixed hydrophilic groups are calculated.
  • the molar ratios of the carbon atoms are the same, that is, the hydrophilic activities of the materials of the layers tend to be uniform, and the degradation rates tend to be uniform.
  • the mass of sodium alginate added in each layer of material is calculated as follows:
  • m 1-1 molecular weight of PP (g/mol) * PP content (%) * molar amount (mol)
  • m 2-1 molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
  • m 1-2 molecular weight of PP-TIE (g/mol) * PP-TIE content (%) * molar amount (mol)
  • m 2-2 molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
  • m 1-3 molecular weight of EVOH (g/mol) * EVOH content (%) * molar amount (mol)
  • m 2-3 molecular weight of sodium alginate (g / mol) * sodium alginate content (%) * molar amount (mol)
  • m 1-4 PE-TIE molecular weight (g / mol) * PE-TIE content (%) * molar rate (mol)
  • m 2-4 molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
  • m 1-5 molecular weight of PE (g/mol) * PE content (%) * molar amount (mol)
  • m 2-5 molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
  • the percentage of added mass of sodium alginate from PP to PP-TIE/EVOH/PE-TIE/PE from left to right is:
  • each layer in formula (2) was mixed with sodium alginate in a molar ratio of 97.8:2.2, and the molar ratio of hydrophilic group to carbon atom after adding sodium alginate to each layer material was calculated:
  • the materials of each layer are mixed with sodium alginate in a molar ratio of 97.8:2.2, and the mixed hydrophilic groups are calculated.
  • the molar ratios of the carbon atoms are the same, that is, the hydrophilic activities of the materials of the layers tend to be uniform, and the degradation rates tend to be uniform.
  • the mass of sodium alginate added in each layer of material is calculated as follows:
  • m 1-1 molecular weight of PP (g/mol) * PP content (%) * molar amount (mol)
  • m 2-1 molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
  • m 1-2 molecular weight of PP-TIE (g/mol) * PP-TIE content (%) * molar amount (mol)
  • m 2-2 molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
  • m 1-3 molecular weight of EVOH (g/mol) * EVOH content (%) * molar amount (mol)
  • m 2-3 molecular weight of sodium alginate (g / mol) * sodium alginate content (%) * molar amount (mol)
  • m 1-4 PE-TIE molecular weight (g / mol) * PE-TIE content (%) * molar rate (mol)
  • m 2-4 molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
  • m 1-5 molecular weight of PE (g/mol) * PE content (%) * molar amount (mol)
  • m 2-5 molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
  • the percentage of added mass of sodium alginate from PP to PP-TIE/EVOH/PE-TIE/PE from left to right is:
  • the polylactic acid having a hydrophilic activity greater than the hydrophilic activity of EVOH (hydroxyl) in the composite film material is selected as an additive active agent to weaken the hydrophilic activity of the original hydrophilic group in the composite film material.
  • the monomer formula of polylactic acid is known as H-[OCH(CH3)CO]n-OH.
  • the hydrophilic group contained in polylactic acid is carboxyl group (-COOH) and hydroxyl group (- OH) and an ester group (—COOR), wherein the hydrophilic activity of the carboxyl group (-COOH) is greater than the hydrophilic activity of the hydroxyl group (—OH), and the hydrophilic activity of the hydroxyl group (—OH) in the polylactic acid is equal to the ethylene-vinyl alcohol copolymerization.
  • the hydrophilic activity of the hydroxyl group (—OH) in the EVOH so in this embodiment, the polymer polylactic acid is selected as an active agent and added to each layer of material.
  • hydrophilic activity of the carboxyl group in the polylactic acid is greater than the hydrophilic activity of the hydroxyl group in the ethylene-vinyl alcohol copolymer having the highest hydrophilic activity in the composite film material, it plays a leading role in the biodegradation process, and the EVOH in the composite film material
  • the effect of the hydrophilic activity of the anhydride in the hydroxyl group, PP-TIE and PE-TIE was weakened.
  • the molar ratio of hydrophilic groups to carbon atoms of EVOH, PP-TIE and PE-TIE was assumed in the following calculations. Is 0.
  • the molar ratio of hydrophilic group to carbon atom of EVOH, PP-TIE, PE-TIE, PE, PP is 0.
  • the mass percentage of the polylactic acid added in each layer of the material is calculated by using the amount of the polylactic acid added in a molar ratio of 2% and 0.6% as a reference value:
  • each layer in the formula (2) is mixed with the polylactic acid in a molar ratio of 98:2, and the molar ratio of the hydrophilic group to the carbon atom after adding the polylactic acid to each layer material is calculated:
  • the material of each layer is mixed with the polylactic acid in a molar ratio of 98:2, and the mixed hydrophilic group and carbon are calculated.
  • the molar ratios of the atoms are the same, that is, the hydrophilic activities of the materials of the layers tend to be uniform, and the degradation rates tend to be uniform.
  • the mass of polylactic acid added in each layer of material is calculated as follows:
  • m 1-1 molecular weight of PP (g/mol) * PP content (%) * molar amount (mol)
  • m 2-1 molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
  • m 1-2 molecular weight of PP-TIE (g/mol) * PP-TIE content (%) * molar amount (mol)
  • m 2-2 molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
  • m 1-3 molecular weight of EVOH (g/mol) * EVOH content (%) * molar amount (mol)
  • m 2-3 molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
  • m 1-4 PE-TIE molecular weight (g / mol) * PE-TIE content (%) * molar rate (mol)
  • m 2-4 molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
  • the amount of PE after adding polylactic acid is 1 mol, the mass of PE is m 1-5 , and the mass of polylactic acid is m 2-5 ;
  • m 1-5 molecular weight of PE (g/mol) * PE content (%) * molar amount (mol)
  • m 2-5 molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
  • the percentage by mass of PP/PP-TIE/EVOH/PE-TIE/PE from left to right polylactic acid is:
  • each layer in the formula (2) is mixed with the polylactic acid in a molar ratio of 99.4:0.6, and the molar ratio of the hydrophilic group to the carbon atom after adding the polylactic acid to each layer material is calculated:
  • the material of each layer is mixed with the polylactic acid in a molar ratio of 99.4:0.6, and the mixed hydrophilic group and carbon are calculated.
  • the molar ratios of the atoms are the same, that is, the hydrophilic activities of the materials of the layers tend to be uniform, and the degradation rates tend to be uniform.
  • the mass of polylactic acid added in each layer of material is calculated as follows:
  • m 1-1 molecular weight of PP (g/mol) * PP content (%) * molar amount (mol)
  • m 2-1 molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
  • m 1-2 molecular weight of PP-TIE (g/mol) * PP-TIE content (%) * molar amount (mol)
  • m 2-2 molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
  • m 1-3 molecular weight of EVOH (g/mol) * EVOH content (%) * molar amount (mol)
  • m 2-3 molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
  • m 1-4 PE-TIE molecular weight (g / mol) * PE-TIE content (%) * molar rate (mol)
  • m 2-4 molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
  • the amount of PE after adding polylactic acid is 1 mol, the mass of PE is m 1-5 , and the mass of polylactic acid is m 2-5 ;
  • m 1-5 molecular weight of PE (g/mol) * PE content (%) * molar amount (mol)
  • m 2-5 molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
  • the percentage by mass of PP/PP-TIE/EVOH/PE-TIE/PE from left to right polylactic acid is:
  • a polymer having excellent compatibility can be selected for copolymerization.
  • a copolymer of polycaprolactone (PCL) copolymerized with sodium alginate for example: a copolymer of polycaprolactone (PCL) copolymerized with sodium alginate.
  • the monomeric formula of sodium alginate is known as (C 5 H 7 O 4 COONa) n
  • the monomeric formula of polycaprolactone is [CH2-(CH2)4-COO] m
  • grafting of sodium alginate The monomeric formula of the polycaprolactone copolymer having a rate of 50-80% is [CH2-(CH2)4-COO] m (C 5 H 7 O 4 COONa) n
  • the molecular formula of the monomer shows that sodium alginate
  • the hydrophilic group contained in the group is sodium carboxylate (—COONa), hydroxyl group (—OH), and ester group (—COOR), and the hydrophilic group contained in the polycaprolactone is an ester group (—COOR), wherein The hydrophilic activity of sodium carboxylate (—COONa) is greater than the hydrophilic activity of hydroxyl (—OH).
  • hydrophilic activity of hydroxyl (—OH) in sodium alginate is equal to the hydroxyl (—OH) of ethylene-vinyl alcohol copolymer EVOH. Hydrophilic activity, this embodiment selects a sodium alginate grafted polycaprolactone copolymer, the grafting rate of sodium alginate is 60%, and is added as an active agent to each layer of material.
  • hydrophilic activity of sodium carboxylate in the copolymer is greater than the hydrophilic activity of the hydroxyl group in the ethylene-vinyl alcohol copolymer having the highest hydrophilic activity in the composite film material, it plays a leading role in the biodegradation process, and the composite film material
  • the effect of the hydrophilic activity of the hydroxy group in the EVOH, PP-TIE and PE-TIE is weakened.
  • the following calculation It is assumed that the molar ratio of the hydrophilic group to the carbon atom of EVOH, PP-TIE and PE-TIE is zero.
  • the molar ratio of hydrophilic group to carbon atom of EVOH, PP-TIE, PE-TIE, PE, PP is 0.
  • the mass percentage of the sodium alginate-grafted polycaprolactone copolymer added in each layer of the material is calculated based on the addition amount of the 2% molar amount of the sodium alginate grafted polycaprolactone copolymer:
  • the polycaprolactone copolymer grafted with sodium alginate in each layer of the formula (2) is mixed at a molar ratio of 98:2, and the sodium alginate grafted polycaprolactone is calculated for each layer of material.
  • the PP of the sodium alginate grafted polycaprolactone copolymer is 1 mol
  • the mass of the PP is m 1-1
  • the mass of the sodium alginate grafted polycaprolactone copolymer is m 2-1. ;
  • m 1-1 molecular weight of PP (g/mol) * PP content (%) * molar amount (mol)
  • m 2-1 molecular weight (g/mol) of sodium alginate grafted polycaprolactone copolymer * sodium alginate grafted polycaprolactone copolymer content (%) * molar amount (mol)
  • the PP-TIE after adding the sodium alginate grafted polycaprolactone copolymer is 1 mole, the mass of the PP-TIE is m 1-2 , and the mass of the sodium alginate grafted polycaprolactone copolymer is m 2-2 ;
  • m 1-2 molecular weight of PP-TIE (g/mol) * PP-TIE content (%) * molar amount (mol)
  • m 2-2 molecular weight (g/mol) of sodium alginate grafted polycaprolactone copolymer * sodium alginate grafted polycaprolactone copolymer content (%) * molar amount (mol)
  • the EVOH of the sodium alginate grafted polycaprolactone copolymer is 1 mol, the mass of the EVOH is m 1-3 , and the mass of the sodium alginate grafted polycaprolactone copolymer is m 2-3 ;
  • m 1-3 molecular weight of EVOH (g/mol) * EVOH content (%) * molar amount (mol)
  • m 2-3 molecular weight (g/mol) of sodium alginate grafted polycaprolactone copolymer * sodium alginate grafted polycaprolactone copolymer content (%) * molar amount (mol)
  • the PE-TIE after adding the sodium alginate grafted polycaprolactone copolymer is 1 mole, the mass of the PE-TIE is m 1-4 , and the mass of the sodium alginate grafted polycaprolactone copolymer is m 2-4 ;
  • m 1-4 PE-TIE molecular weight (g / mol) * PE-TIE content (%) * molar rate (mol)
  • m 2-4 molecular weight (g/mol) of sodium alginate grafted polycaprolactone copolymer * sodium alginate grafted polycaprolactone copolymer content (%) * molar amount (mol)
  • the polyethylene of the sodium alginate grafted polycaprolactone copolymer is 1 mol
  • the mass of the PE is m 1-5
  • the mass of the sodium alginate grafted polycaprolactone copolymer is m 2-5.
  • m 1-5 molecular weight of PE (g/mol) * PE content (%) * molar amount (mol)
  • m 2-5 molecular weight (g/mol) of sodium alginate grafted polycaprolactone copolymer * sodium alginate grafted polycaprolactone copolymer content (%) * molar amount (mol)
  • the calculation of the mass percentage of the sodium alginate grafted polycaprolactone copolymer is analogous;
  • the percentage by mass of PP/PP-TIE/EVOH/PE-TIE/PE from left to right sodium alginate grafted polycaprolactone copolymer is:
  • the mechanical properties and barrier properties of the layer material are not affected. .
  • the active agent selected sodium alginate, polylactic acid, and sodium alginate-grafted polycaprolactone copolymer, which are directly supported by the above embodiments, but in the present invention, in addition to the above
  • other polymers containing a hydrophilic group carboxylate, a carboxyl group, a hydroxyl group, an aldehyde group, an amide group, an acid anhydride, and an ester group such as polycaprolactone and polycaprolactone polyol, may also be selected.
  • the addition amount of the additive type masterbatch only gives some examples in numerical value, and those skilled in the art, inspired by the example, easily think that the additive type master batch can be in the range of 0.3-15%.
  • the object and effect of the present invention are achieved.
  • the same material in the same position in the structural formula may be formed by one or more layers, for example, PP/PP-TIE/PA/EVOH/PA/PE-
  • the structural expression expresses a 7-layer structure on the surface, but the material at any position may be formed by combining two or more layers.
  • PE may be formed by combining two layers, thereby making the composite
  • the film is formed by combining 8 layers, and so on.

Abstract

A degradable PP-EVOH high resistance composite thin-film; each layer of the material in the composite thin-film obtains substantially same biodegradability through the introduction of a biological base; the added amount of an additive masterbatch in each layer of the material is controlled to be in the range of 0.3-15 % of the total mass of the layer of the material; the hydrophilic activity of a hydrophilic group in the additive masterbatch should be greater than or equal to the hydrophilic activity of a hydrophilic group in each layer of the material; by adding the additive masterbatch, the molar ratio of the hydrophilic groups to the carbon atoms in each layer of the material is substantially the same; that is, the biological activity is substantially the same, such that the degradation rate of each layer of the material is substantially the same, while the appearance, function and physical and mechanical properties of the product remain unchanged.

Description

可降解PP-EVOH高阻隔复合薄膜Degradable PP-EVOH high barrier composite film 技术领域Technical field
本发明涉及多层复合薄膜技术领域,特别涉及一种可生物降解PP-EVOH高阻隔复合薄膜。The invention relates to the technical field of multilayer composite films, in particular to a biodegradable PP-EVOH high barrier composite film.
背景技术Background technique
多层共挤复合薄膜是指由多种不同聚合物,采用共挤出吹塑方法、共挤出流延方法或共挤出拉伸方法复合而成的薄膜。这种薄膜作为塑料包装材料广泛应用于食品、加工肉类产品、日用品、化妆品、化工产品、农药、军工产品等等,并且可以实现产品的密封软包装以及满足充气或抽真空、热成型等各种包装功能、在各种环境下具有高阻湿、阻氧、阻油、保香等各种阻隔性能。The multi-layer co-extruded composite film refers to a film which is compounded by a plurality of different polymers by a co-extrusion blow molding method, a co-extrusion casting method or a co-extrusion stretching method. This kind of film is widely used as a plastic packaging material in food, processed meat products, daily necessities, cosmetics, chemical products, pesticides, military products, etc., and can realize the sealing and soft packaging of products and meet various kinds of inflation or vacuuming, thermoforming, etc. The packaging function has various barrier properties such as high moisture resistance, oxygen barrier, oil resistance and fragrance retention under various environments.
随着大量复合薄膜在各个领域的使用,复合薄膜对环境的污染日益加剧。由于其难以降解,随着用量的与日俱增,复合薄膜所造成的污染已成为世界性的公害。目前处理复合薄膜废弃物的一些传统方法如焚烧、掩埋、回收利用等都存在缺陷,并有一定的局限性给环境带来严重的负荷,因此开发减少环境污染的可生物降解复合薄膜是解决环境污染的重要途径。With the use of a large number of composite films in various fields, the environmental pollution of composite films is increasing. Because of its difficulty in degradation, as the amount of use increases, the pollution caused by the composite film has become a worldwide public hazard. At present, some traditional methods for processing composite film waste, such as incineration, burial, recycling, etc., have defects and have certain limitations to bring serious load to the environment. Therefore, the development of biodegradable composite film that reduces environmental pollution is the solution to the environment. An important way of pollution.
据申请人了解,目前有关具有相同降解速率的复合薄膜的生物降解技术及应用技术还是一个空白,在国内外尚未见相关报道。但从市场需求量迅速增加的现状以及保护生态平衡出发,研究具有可生物降解性能的多层共挤复合薄膜已迫在眉睫,其中,如何使多层共挤复合薄膜中的各层材料在生物降解过程中的降解速率趋于一致,同时不损失原有的机械性能以及货架期,是具有现实意义的重要研究课题。According to the applicant's understanding, the biodegradation technology and application technology of composite films with the same degradation rate are still blank, and no relevant reports have been reported at home and abroad. However, from the current situation of rapid increase in market demand and the protection of ecological balance, it is urgent to study the biodegradable multilayer co-extruded composite film. How to make the various layers of the multi-layer co-extruded composite film in the biodegradation process The degradation rate in the gradual consistency, without losing the original mechanical properties and shelf life, is an important research topic of practical significance.
发明内容Summary of the invention
本发明目的是提供一种生物降解速率趋于一致的可降解PP-EVOH高阻隔复合薄膜。The object of the present invention is to provide a degradable PP-EVOH high barrier composite film which tends to have a uniform biodegradation rate.
为达到上述目的,本发明采用的第一技术方案是:一种可降解PP-EVOH高阻隔复 合薄膜,该复合薄膜的结构如下:In order to achieve the above object, the first technical solution adopted by the present invention is: a degradable PP-EVOH high barrier complex With a film, the structure of the composite film is as follows:
PP/PP-TIE/PA/EVOH/PA/PE-TIE/PE    式(1)PP/PP-TIE/PA/EVOH/PA/PE-TIE/PE type (1)
式(1)中,从左往右依次表示的含义是:In the formula (1), the meanings from the left to the right are:
PP表示外层,其功能为保护层或展示层,其材料为聚丙烯,聚丙烯不含亲水基团;PP means an outer layer, the function of which is a protective layer or a display layer, the material of which is polypropylene, and the polypropylene does not contain a hydrophilic group;
PP-TIE表示第一粘合层,其材料为马来酸酐接枝的聚丙烯共聚物,马来酸酐接枝的聚丙烯共聚物含有的亲水基团为酸酐;PP-TIE denotes a first adhesive layer, the material of which is a maleic anhydride grafted polypropylene copolymer, and the maleic anhydride grafted polypropylene copolymer contains a hydrophilic group which is an acid anhydride;
PA/EVOH/PA表示由三层结构组合形成的中层,其功能为阻隔层,其材料为PA表示聚酰胺,聚酰胺含有的亲水基团为酰胺基,EVOH表示乙烯-乙烯醇共聚物,乙烯-乙烯醇共聚物含有的亲水基团为羟基;PA/EVOH/PA denotes a middle layer formed by a combination of three layers, the function of which is a barrier layer, the material of which is PA represents polyamide, the hydrophilic group of polyamide contains amide group, and EVOH represents ethylene-vinyl alcohol copolymer. The hydrophilic group contained in the ethylene-vinyl alcohol copolymer is a hydroxyl group;
PE-TIE表示第二粘合层,其材料为马来酸酐接枝的聚乙烯共聚物,马来酸酐接枝的聚乙烯共聚物含有的亲水基团为酸酐;PE-TIE denotes a second adhesive layer whose material is a maleic anhydride grafted polyethylene copolymer, and the maleic anhydride grafted polyethylene copolymer contains a hydrophilic group which is an acid anhydride;
PE表示内层,其功能为热封层,其材料为聚乙烯,聚乙烯不含亲水基团;PE denotes an inner layer, the function of which is a heat seal layer, the material of which is polyethylene, and the polyethylene does not contain a hydrophilic group;
其创新在于:所述复合薄膜中的各层材料均通过引入生物基获得趋于一致的生物降解性能,所述生物基是一类在垃圾处理场或堆肥条件下具有生物降解活性的添加型母料,该添加型母料按比例均匀添加到各层材料中,然后通过熔融共挤方法制备复合薄膜;The innovation is that each layer of the composite film obtains a uniform biodegradability by introducing a bio-based group, which is a kind of additive type biodegradable activity in a garbage disposal field or composting condition. The additive masterbatch is uniformly added to each layer of the material in proportion, and then the composite film is prepared by a melt coextrusion method;
所述添加型母料由载体和活性剂组成,所述活性剂为含有亲水基团的聚合物,其中,活性剂的有效成份为亲水基团,所述亲水基团是指羧酸盐、羧基、羟基、醛基、酰胺基、酸酐和酯基中的至少一种;The additive type masterbatch is composed of a carrier and an active agent, and the active agent is a polymer containing a hydrophilic group, wherein the active component of the active agent is a hydrophilic group, and the hydrophilic group means a carboxylic acid. At least one of a salt, a carboxyl group, a hydroxyl group, an aldehyde group, an amide group, an acid anhydride, and an ester group;
所述式(1)各层材料以及添加型母料中,亲水基团按照亲水活性从高到低排列依次为羧酸盐、羧基、羟基、醛基、酰胺基、酸酐、酯基;In the material of each layer of the formula (1) and the additive type masterbatch, the hydrophilic group is a carboxylate, a carboxyl group, a hydroxyl group, an aldehyde group, an amide group, an acid anhydride, an ester group in order of the hydrophilic activity from high to low;
所述载体针对各层材料按相似相溶原理进行选择:The carrier is selected for each layer of material according to a similar compatibility principle:
对于外层的聚丙烯材料,添加型母料中的载体为聚丙烯、聚乙烯中的至少一种;For the outer layer of the polypropylene material, the carrier in the additive type master batch is at least one of polypropylene and polyethylene;
对于第一粘合层的马来酸酐接枝的聚丙烯共聚物材料,添加型母料中的载体为聚丙烯、聚 乙烯中的至少一种;For the maleic anhydride grafted polypropylene copolymer material of the first adhesive layer, the carrier in the additive type master batch is polypropylene, poly At least one of ethylene;
对于中层的聚酰胺材料,添加型母料中的载体为聚酰胺;For the middle layer of the polyamide material, the carrier in the added masterbatch is a polyamide;
对于中层的乙烯-乙烯醇共聚物材料,添加型母料中的载体为聚乙烯;For the intermediate layer of ethylene-vinyl alcohol copolymer material, the carrier in the additive type masterbatch is polyethylene;
对于第二粘合层的马来酸酐接枝的聚乙烯共聚物材料,添加型母料中的载体为聚乙烯;For the maleic anhydride grafted polyethylene copolymer material of the second adhesive layer, the carrier in the additive type master batch is polyethylene;
对于内层的聚乙烯材料,添加型母料中的载体为聚乙烯;For the inner layer of polyethylene material, the carrier in the added masterbatch is polyethylene;
所述添加型母料在各层材料中的添加量控制在该层材料总质量的0.3-15%范围;所述添加型母料中亲水基团的亲水活性应大于或等于式(1)各层材料中亲水基团的亲水活性;通过加入添加型母料,使式(1)中各层材料的亲水基团与碳原子的摩尔比趋于一致,即生物活性趋于一致,从而使复合薄膜的各层材料降解速率趋于一致。The added amount of the added masterbatch in each layer of material is controlled within a range of 0.3-15% of the total mass of the layer of the material; the hydrophilic activity of the hydrophilic group in the added masterbatch should be greater than or equal to the formula (1) The hydrophilic activity of the hydrophilic group in each layer of material; by adding the additive type masterbatch, the molar ratio of the hydrophilic group to the carbon atom of each layer of the material in the formula (1) tends to be uniform, that is, the biological activity tends to Consistently, the degradation rate of each layer of the composite film tends to be uniform.
为达到上述目的,本发明采用的第二技术方案是:一种可降解PP-EVOH高阻隔复合薄膜,该复合薄膜的结构如下:In order to achieve the above object, the second technical solution adopted by the present invention is: a degradable PP-EVOH high barrier composite film, and the structure of the composite film is as follows:
PP/PP-TIE/EVOH/PE-TIE/PE    式(2)PP/PP-TIE/EVOH/PE-TIE/PE type (2)
式(2)中,从左往右依次表示的含义是:In equation (2), the meanings from left to right are:
PP表示外层,其功能为保护层或展示层,其材料为聚丙烯,聚丙烯不含亲水基团;PP means an outer layer, the function of which is a protective layer or a display layer, the material of which is polypropylene, and the polypropylene does not contain a hydrophilic group;
PP-TIE表示第一粘合层,其材料为马来酸酐接枝的聚丙烯共聚物,马来酸酐接枝的聚丙烯共聚物含有的亲水基团为酸酐;PP-TIE denotes a first adhesive layer, the material of which is a maleic anhydride grafted polypropylene copolymer, and the maleic anhydride grafted polypropylene copolymer contains a hydrophilic group which is an acid anhydride;
EVOH表示中层,其功能为阻隔层,其材料为乙烯-乙烯醇共聚物,乙烯-乙烯醇共聚物含有的亲水基团为羟基;EVOH denotes a middle layer, the function of which is a barrier layer, the material of which is an ethylene-vinyl alcohol copolymer, and the hydrophilic group contained in the ethylene-vinyl alcohol copolymer is a hydroxyl group;
PE-TIE表示第二粘合层,其材料为马来酸酐接枝的聚乙烯共聚物,马来酸酐接枝的聚乙烯共聚物含有的亲水基团为酸酐;PE-TIE denotes a second adhesive layer whose material is a maleic anhydride grafted polyethylene copolymer, and the maleic anhydride grafted polyethylene copolymer contains a hydrophilic group which is an acid anhydride;
PE表示内层,其功能为热封层,其材料为聚乙烯,聚乙烯不含亲水基团;PE denotes an inner layer, the function of which is a heat seal layer, the material of which is polyethylene, and the polyethylene does not contain a hydrophilic group;
其创新在于:所述复合薄膜中的各层材料均通过引入生物基获得趋于一致的生物降解性能,所述生物基是一类在垃圾处理场或堆肥条件下具有生物降解活性的添加型母料,该添加型 母料按比例均匀添加到各层材料中,然后通过熔融共挤方法制备复合薄膜;The innovation is that each layer of the composite film obtains a uniform biodegradability by introducing a bio-based group, which is a type of additive type biodegradable in a garbage disposal field or composting condition. Material, the added type The masterbatch is uniformly added to each layer of the material in proportion, and then the composite film is prepared by a melt coextrusion method;
所述添加型母料由载体和活性剂组成,所述活性剂为含有亲水基团的聚合物,其中,活性剂的有效成份为亲水基团,所述亲水基团是指羧酸盐、羧基、羟基、醛基、酰胺基、酸酐和酯基中的至少一种;The additive type masterbatch is composed of a carrier and an active agent, and the active agent is a polymer containing a hydrophilic group, wherein the active component of the active agent is a hydrophilic group, and the hydrophilic group means a carboxylic acid. At least one of a salt, a carboxyl group, a hydroxyl group, an aldehyde group, an amide group, an acid anhydride, and an ester group;
所述式(2)各层材料以及添加型母料中,亲水基团按照亲水活性从高到低排列依次为羧酸盐、羧基、羟基、醛基、酰胺基、酸酐、酯基;In the material of each layer of the formula (2) and the additive type masterbatch, the hydrophilic group is a carboxylate, a carboxyl group, a hydroxyl group, an aldehyde group, an amide group, an acid anhydride, an ester group in order of the hydrophilic activity from high to low;
所述载体针对各层材料按相似相溶原理进行选择:The carrier is selected for each layer of material according to a similar compatibility principle:
对于外层的聚丙烯材料,添加型母料中的载体为聚丙烯、聚乙烯中的至少一种;For the outer layer of the polypropylene material, the carrier in the additive type master batch is at least one of polypropylene and polyethylene;
对于第一粘合层的马来酸酐接枝的聚丙烯共聚物材料,添加型母料中的载体为聚丙烯、聚乙烯中的至少一种;For the maleic anhydride grafted polypropylene copolymer material of the first adhesive layer, the carrier in the additive type master batch is at least one of polypropylene and polyethylene;
对于中层的乙烯-乙烯醇共聚物材料,添加型母料中的载体为聚乙烯;For the intermediate layer of ethylene-vinyl alcohol copolymer material, the carrier in the additive type masterbatch is polyethylene;
对于第二粘合层的马来酸酐接枝的聚乙烯共聚物材料,添加型母料中的载体为聚乙烯;For the maleic anhydride grafted polyethylene copolymer material of the second adhesive layer, the carrier in the additive type master batch is polyethylene;
对于内层的聚乙烯材料,添加型母料中的载体为聚乙烯;For the inner layer of polyethylene material, the carrier in the added masterbatch is polyethylene;
所述添加型母料在各层材料中的添加量控制在该层材料总质量的0.3-15%范围;所述添加型母料中亲水基团的亲水活性应大于或等于式(2)各层材料中亲水基团的亲水活性;通过加入添加型母料,使式(2)中各层材料的亲水基团与碳原子的摩尔比趋于一致,即生物活性趋于一致,从而使复合薄膜的各层材料降解速率趋于一致。The added amount of the added masterbatch in each layer of material is controlled within a range of 0.3-15% of the total mass of the layer of the material; the hydrophilic activity of the hydrophilic group in the added masterbatch should be greater than or equal to the formula (2) The hydrophilic activity of the hydrophilic group in each layer of material; by adding the additive type masterbatch, the molar ratio of the hydrophilic group to the carbon atom of each layer of the material in the formula (2) tends to be uniform, that is, the biological activity tends to Consistently, the degradation rate of each layer of the composite film tends to be uniform.
上述技术方案中的有关内容解释如下:The relevant content in the above technical solutions is explained as follows:
1、上述方案中,所述外层中,聚丙烯由全同立构聚丙烯均聚物或/和聚丙烯无规共聚物组成,聚丙烯的密度为0.880-0.910g/cm31. In the above embodiment, in the outer layer, the polypropylene is composed of an isotactic polypropylene homopolymer or/and a polypropylene random copolymer, and the polypropylene has a density of 0.880 to 0.910 g/cm 3 .
2、上述方案中,所述第一粘合层中,马来酸酐接枝的聚丙烯共聚物密度为0.880-0.910g/cm3,其中,马来酸酐接枝率的质量百分含量为0.3%-10%。2. In the above solution, the maleic anhydride grafted polypropylene copolymer has a density of 0.880-0.910 g/cm 3 in the first adhesive layer, wherein the maleic anhydride graft ratio has a mass percentage of 0.3. %-10%.
3、上述方案中,所述阻隔层中,乙烯-乙烯醇共聚物的密度为1.170-1.19g/cm3,乙 烯-乙烯醇共聚物的乙烯摩尔含量为26-48%;聚酰胺的密度为1.12-1.14g/cm3,聚酰胺为PA6均聚物或PA6,66共聚物或无定形聚酰胺。3. In the above solution, the density of the ethylene-vinyl alcohol copolymer is 1.170-1.19 g/cm 3 in the barrier layer, and the ethylene molar content of the ethylene-vinyl alcohol copolymer is 26-48%; the density of the polyamide is 1.12-1.14 g/cm 3 , the polyamide is a PA6 homopolymer or a PA6, 66 copolymer or an amorphous polyamide.
4、上述方案中,所述阻隔层中,乙烯-乙烯醇共聚物的密度为1.170-1.19g/cm3,乙烯-乙烯醇共聚物的乙烯摩尔含量为26-48%。4. In the above embodiment, the density of the ethylene-vinyl alcohol copolymer in the barrier layer is 1.170-1.19 g/cm 3 , and the ethylene molar content of the ethylene-vinyl alcohol copolymer is 26-48%.
5、上述方案中,所述第二粘合层中,马来酸酐接枝的聚乙烯共聚物的密度为0.910-0.950g/cm3,其中,马来酸酐接枝率的质量百分含量为0.3%-10%。5. In the above embodiment, the density of the maleic anhydride grafted polyethylene copolymer in the second adhesive layer is from 0.910 to 0.950 g/cm 3 , wherein the mass percentage of the maleic anhydride graft ratio is 0.3%-10%.
6、上述方案中,所述热封层中,聚乙烯的密度为0.900-0.935g/cm3,聚乙烯中包含聚乙烯共混物,该聚乙烯共混物的密度为0.910-0.925g/cm3,所述聚乙烯共混物由50-99%重量的聚乙烯和1-50%重量的乙烯基均聚物组成,或者所述聚乙烯共混物由50-99%重量的聚乙烯和1-50%重量的乙烯基共聚物组成,所述乙烯基共聚物由乙烯与C4-C12的α-烯烃、环烯烃、乙烯基芳烃和极性乙烯基单体中的至少一种组成,所述乙烯基共聚物的密度为0.880-0.915g/cm36. In the above solution, in the heat seal layer, the density of the polyethylene is 0.900-0.935 g/cm 3 , and the polyethylene comprises a polyethylene blend, and the density of the polyethylene blend is 0.910-0.925 g/ Cm 3 , the polyethylene blend consists of 50-99% by weight of polyethylene and 1-50% by weight of a vinyl homopolymer, or the polyethylene blend consists of 50-99% by weight of polyethylene And a composition of 1 to 50% by weight of a vinyl copolymer composed of at least one of ethylene and a C4-C12 alpha-olefin, a cycloolefin, a vinyl arene, and a polar vinyl monomer. The vinyl copolymer has a density of from 0.880 to 0.915 g/cm 3 .
7、上述方案中,所述外层的功能为保护层或展示层,其中,当其功能为保护层时,起到的是耐磨、耐温作用;当其功能为展示层时,可用于印刷展示相关信息,或者透明展示包装内容物。7. In the above solution, the function of the outer layer is a protective layer or a display layer, wherein when the function is a protective layer, the function is wear resistance and temperature resistance; when the function is a display layer, it can be used Print the display of relevant information, or transparently display the contents of the package.
8、上述方案中,所述复合薄膜可以通过涂层、金属蒸镀、复合获得相应的附加功能。8. In the above solution, the composite film can obtain corresponding additional functions through coating, metal evaporation, and compounding.
本发明的技术原理是:构成复合薄膜的材料分为亲水材料和疏水材料两类,其中,亲水材料本身含有亲水基团,在垃圾处理场或堆肥条件下即具备生物降解性能;而疏水材料不含亲水基团,通过在疏水材料中添加亲水基团以赋予其生物降解性能,添加型母料按比例添加到各层材料中,载体与活性剂通过共混方式充分相溶,然后通过熔融共挤方法制备复合薄膜,在高温、高剪切的作用下,大分子链之间通过氢键作用以及大分子链之间的相互弯曲缠绕使其稳定的结合在一起,形成稳定的大分子聚集体,以此将活性剂中的亲水基团添加并均匀分散到各层材料中;在生物降解环境中,可降解活性剂首先被微生物分解 导致分子链断裂,而与其通过氢键连接的载体亦发生分子链断裂,进而导致该大分子聚集体分解,从而达到塑料复合薄膜生物降解的目的。The technical principle of the present invention is that the materials constituting the composite film are classified into two types: a hydrophilic material and a hydrophobic material, wherein the hydrophilic material itself contains a hydrophilic group, and has biodegradability under the garbage disposal site or composting condition; The hydrophobic material does not contain a hydrophilic group. By adding a hydrophilic group to the hydrophobic material to impart biodegradability, the added masterbatch is added to each layer of the material in proportion, and the carrier and the active agent are fully compatible by blending. Then, the composite film is prepared by the melt co-extrusion method, and under the action of high temperature and high shear, the macromolecular chains are stably combined by hydrogen bonding and mutual bending between the macromolecular chains to form a stable Macromolecular aggregates to add and uniformly disperse hydrophilic groups in the active agent to each layer of material; in a biodegradable environment, the degradable active agent is first decomposed by microorganisms The molecular chain is broken, and the carrier linked to the hydrogen bond also undergoes molecular chain cleavage, thereby causing the macromolecular aggregate to decompose, thereby achieving the purpose of biodegradation of the plastic composite film.
本发明的生物降解过程是从特有的膨胀开始,塑料中的生物活性化合物会使含碳聚合物更容易受到微生物细菌的侵袭,当微生物细菌吞噬掉生物活性化合物后会产生酸性物质,从而使含碳聚合物基质膨胀。当膨胀接触到热及水分,能够扩张含碳聚合物的分子结构,膨胀在聚合物分子结构中创造空间后,生物活性化合物与母料的结合体就会吸引可以代谢和中和聚合物的微生物群。这些微生物群分泌酸液进一步剪断聚合物的分子长链,直至聚合物被分解成惰性腐殖质、二氧化碳和甲烷。这种生物降解过程可以在有氧环境下进行,也可以在无氧条件下进行;可以在有光照、热量及湿度的条件下进行,也可以在无光照、热量及湿度的条件下进行。本发明技术方案的关键是:所述添加型母料中亲水基团的亲水活性应大于或等于复合薄膜各层材料中亲水基团的亲水活性;通过加入添加型母料,使复合薄膜中各层材料的亲水基团与碳原子的摩尔比趋于一致,即生物活性趋于一致,从而使复合薄膜的各层材料降解速率趋于一致。添加生物基时,选择亲水活性大于复合薄膜材料中亲水活性的添加型母料添加到复合薄膜的各层材料中,弱化复合薄膜材料中原有的亲水活性,通过加入添加型母料,使复合薄膜中各层材料的亲水基团与碳原子的摩尔比趋于一致,即生物活性趋于一致,从而使复合薄膜的各层材料降解速率趋于一致。The biodegradation process of the present invention begins with a characteristic expansion, and the bioactive compound in the plastic makes the carbon-containing polymer more susceptible to attack by microbial bacteria. When the microbial bacteria engulf the biologically active compound, an acidic substance is generated, thereby causing inclusion. The carbon polymer matrix expands. When the expansion contacts the heat and moisture, and the molecular structure of the carbon-containing polymer is expanded, and the expansion creates space in the molecular structure of the polymer, the combination of the biologically active compound and the masterbatch attracts microorganisms that can metabolize and neutralize the polymer. group. These microbial communities secrete acid to further shear the long chains of the polymer until the polymer is broken down into inert humus, carbon dioxide and methane. This biodegradation process can be carried out in an aerobic environment or under anaerobic conditions; it can be carried out under conditions of light, heat and humidity, or in the absence of light, heat and humidity. The key point of the technical solution of the present invention is that the hydrophilic activity of the hydrophilic group in the additive type masterbatch should be greater than or equal to the hydrophilic activity of the hydrophilic group in each layer of the composite film; by adding the added masterbatch, The molar ratio of the hydrophilic group to the carbon atom of each layer of the composite film tends to be the same, that is, the biological activity tends to be uniform, so that the degradation rate of each layer of the composite film tends to be uniform. When a bio-based group is added, an additive type masterbatch having a hydrophilic activity greater than that of the composite film material is added to each layer of the composite film to weaken the original hydrophilic activity in the composite film material, and by adding the additive type master batch, The molar ratio of the hydrophilic groups to the carbon atoms of the materials in the composite film tends to be uniform, that is, the biological activity tends to be uniform, so that the degradation rate of each layer of the composite film tends to be uniform.
本发明的贡献在于:通过平衡各层材料中亲水基团与碳原子的摩尔比和亲水活性使得复合薄膜结构中各层材料的生物活性趋于一致,从而使复合薄膜的各层材料降解速率趋于一致;当添加量占该层材料总质量的0.3-15%时,可保持薄膜在被堆肥处理之前,其产品的外观、功能和物理机械性能不变。The contribution of the present invention is that by balancing the molar ratio of hydrophilic groups to carbon atoms in the materials of the layers and the hydrophilic activity, the biological activities of the materials in the composite film structure tend to be uniform, thereby degrading the materials of the layers of the composite film. The rate tends to be uniform; when the addition amount is 0.3-15% of the total mass of the layer material, the appearance, function and physical and mechanical properties of the film remain unchanged before being processed by the compost.
具体实施方式detailed description
下面结合实施例对本发明作进一步描述:The present invention is further described below in conjunction with the embodiments:
实施例一:(第一技术方案的实例) Embodiment 1: (Example of the first technical solution)
一种可降解PP-EVOH高阻隔复合薄膜,该复合薄膜的结构如下:A degradable PP-EVOH high barrier composite film, the structure of the composite film is as follows:
PP/PP-TIE/PA/EVOH/PA/PE-TIE/PE    式(1)PP/PP-TIE/PA/EVOH/PA/PE-TIE/PE type (1)
式(1)中,从左往右依次表示的含义是:In the formula (1), the meanings from the left to the right are:
PP表示外层,其功能为保护层或展示层,其材料为聚丙烯,其单体分子式为-[CH2-CH(CH3)]n-,聚丙烯不含亲水基团;PP denotes an outer layer, the function of which is a protective layer or a display layer, the material of which is polypropylene, the monomer formula is -[CH 2 -CH(CH 3 )] n -, and the polypropylene does not contain a hydrophilic group;
PP-TIE表示第一粘合层,其材料为马来酸酐接枝的聚丙烯共聚物,由95%重量的聚丙烯和5%重量的马来酸酐混合形成,其单体分子式为-[CH2-CH(CH3)]n-[C4H2O3]m,马来酸酐接枝的聚丙烯共聚物含有的亲水基团为酸酐—OC-O-CO—;PP-TIE denotes a first adhesive layer which is a maleic anhydride grafted polypropylene copolymer formed by mixing 95% by weight of polypropylene and 5% by weight of maleic anhydride, and its monomer formula is -[CH 2 -CH(CH 3 )] n -[C 4 H 2 O 3 ] m , the hydrophilic group of the maleic anhydride grafted polypropylene copolymer is anhydride-OC-O-CO-;
PA/EVOH/PA表示由三层结构组合形成的中层,其功能为阻隔层,其材料为PA6表示聚酰胺6,其单体分子式为-[NH-(CH2)5-CO]n-,聚酰胺含有的亲水基团为酰胺基-CONH2-,EVOH表示乙烯-乙烯醇共聚物,乙烯-乙烯醇共聚物为32%重量的乙烯PE和68%重量的乙烯醇PVA,其单体分子式为[CH2CH2]1[CH2CHOH]1.4,乙烯-乙烯醇共聚物含有的亲水基团为羟基—OH;PA/EVOH/PA denotes a middle layer formed by a combination of three-layer structure, the function of which is a barrier layer, the material of which is PA6 represents polyamide 6, and its monomer formula is -[NH-(CH 2 ) 5 -CO] n -, The hydrophilic group contained in the polyamide is an amide group -CONH 2 -, EVOH represents an ethylene-vinyl alcohol copolymer, and the ethylene-vinyl alcohol copolymer is 32% by weight of ethylene PE and 68% by weight of vinyl alcohol PVA. The molecular formula is [CH 2 CH 2 ] 1 [CH 2 CHOH] 1.4 , and the hydrophilic group contained in the ethylene-vinyl alcohol copolymer is hydroxyl-OH;
PE-TIE表示第二粘合层,其材料为马来酸酐接枝的聚乙烯共聚物,由95%重量的聚乙烯和5%重量的马来酸酐混合形成,其单体分子式为-[CH2-CH2]n-[C4H2O3]m,马来酸酐接枝的聚乙烯共聚物含有的亲水基团为酸酐—OC-O-CO—;PE-TIE denotes a second adhesive layer which is a maleic anhydride grafted polyethylene copolymer formed by mixing 95% by weight of polyethylene and 5% by weight of maleic anhydride, and its monomer formula is -[CH 2 -CH 2 ] n -[C 4 H 2 O 3 ] m , the hydrophilic group of the maleic anhydride grafted polyethylene copolymer is anhydride-OC-O-CO-;
PE表示内层,其功能为热封层,其材料为聚乙烯,其单体分子式为-[CH2-CH2]n-,聚乙烯不含亲水基团。PE denotes an inner layer which functions as a heat seal layer and whose material is polyethylene, and its monomer formula is -[CH 2 -CH 2 ] n -, and the polyethylene does not contain a hydrophilic group.
所述外层中,聚丙烯由全同立构聚丙烯均聚物或/和聚丙烯无规共聚物组成,聚丙烯的密度为0.910g/cm3,实际应用时,若取密度为0.880g/cm3、0.905g/cm3或其他介于0.880-0.910g/cm3之间的值也可达到相同效果。In the outer layer, the polypropylene is composed of an isotactic polypropylene homopolymer or/and a polypropylene random copolymer, and the density of the polypropylene is 0.910 g/cm 3 , and in practical use, the density is 0.880 g. The same effect can also be achieved with values of /cm 3 , 0.905 g/cm 3 or other values between 0.880 and 0.910 g/cm 3 .
所述第一粘合层中,马来酸酐接枝的聚丙烯共聚物密度为0.910g/cm3,实际应用时,若取密度为0.880g/cm3、0.905g/cm3或其他介于0.880-0.910g/cm3之间的值也可达到相同 效果,其中,马来酸酐接枝率为5%重量,实际应用时,若取0.3%重量、8%重量、10%重量或其他介于0.3-10%重量之间的值也可达到相同效果。In the first adhesive layer, the density of the maleic anhydride grafted polypropylene copolymer is 0.910 g/cm 3 , and in practical use, the density is 0.880 g/cm 3 , 0.905 g/cm 3 or the like. The same effect can be achieved by a value between 0.880 and 0.910 g/cm 3 , wherein the maleic anhydride graft ratio is 5% by weight, and in practice, 0.3% by weight, 8% by weight, 10% by weight or other A value between 0.3 and 10% by weight can also achieve the same effect.
所述阻隔层中,乙烯-乙烯醇共聚物的密度为1.170g/cm3,实际应用时,若取密度为1.190g/cm3、1.18g/cm3或其他介于1.170-1.190g/cm3之间的数值,也可达到相同效果,乙烯-乙烯醇共聚物的乙烯摩尔含量为32%,实际应用时,若乙烯摩尔含量为26%、30%、48%或其他介于26-48%之间的数值,也可达到相同效果;聚酰胺PA6的密度为1.13g/cm3,实际应用时,若取聚酰胺的密度为1.126g/cm3、1.14g/cm3或其他介于1.12-1.14g/cm3之间的数值,也可达到相同效果,聚酰胺为PA6均聚物或PA6,66共聚物或无定形聚酰胺。The barrier layer, an ethylene - vinyl alcohol copolymer has a density of 1.170g / cm 3, the actual application, if we take a density of 1.190g / cm 3, 1.18g / cm 3 or other between 1.170-1.190g / cm The value between the three can also achieve the same effect. The ethylene-vinyl alcohol copolymer has an ethylene molar content of 32%. In practical applications, if the ethylene molar content is 26%, 30%, 48% or other between 26-48 The value between % can also achieve the same effect; the density of polyamide PA6 is 1.13g/cm 3 . In practical application, if the density of polyamide is 1.226g/cm 3 , 1.14g/cm 3 or other The same effect can be achieved by a value between 1.12-1.14 g/cm 3 , which is a PA6 homopolymer or a PA6,66 copolymer or an amorphous polyamide.
所述第二粘合层中,马来酸酐接枝的聚乙烯共聚物的密度为0.910g/cm3,实际应用时,若其密度取值为0.950g/cm3、0.930g/cm3或其他介于0.910-0.950g/cm3之间的数值,也可达到相同效果,马来酸酐接枝率为5%重量,实际应用时,若取0.3%重量、8%重量、10%重量或其他介于0.3-10%重量之间的值也可达到相同效果。In the second adhesive layer, the density of the maleic anhydride grafted polyethylene copolymer is 0.910 g/cm 3 , and in practical use, if the density is 0.950 g/cm 3 , 0.930 g/cm 3 or Other values between 0.910 and 0.950 g/cm 3 can also achieve the same effect. The maleic anhydride graft ratio is 5% by weight. In practical applications, 0.3% by weight, 8% by weight, 10% by weight or Other values between 0.3 and 10% by weight can also achieve the same effect.
所述热封层中,聚乙烯的密度为0.900-0.935g/cm3,聚乙烯中包含聚乙烯共混物,该聚乙烯共混物的密度为0.910-0.925g/cm3,所述聚乙烯共混物由50-99%重量的聚乙烯和1-50%重量的乙烯基均聚物组成,或者所述聚乙烯共混物由50-99%重量的聚乙烯和1-50%重量的乙烯基共聚物组成,所述乙烯基共聚物由乙烯与C4-C12的α-烯烃、环烯烃、乙烯基芳烃和极性乙烯基单体中的至少一种组成,所述乙烯基共聚物的密度为0.880-0.915g/cm3The heat seal layer, the polyethylene having a density of 0.900-0.935g / cm 3, a polyethylene blend containing polyethylene, the density of the polyethylene blend of 0.910-0.925g / cm 3, the poly The ethylene blend consists of 50-99% by weight of polyethylene and 1-50% by weight of a vinyl homopolymer, or the polyethylene blend consists of 50-99% by weight of polyethylene and 1-50% by weight. Composition of a vinyl copolymer composed of at least one of ethylene and a C4-C12 alpha-olefin, a cycloolefin, a vinyl arene, and a polar vinyl monomer, the vinyl copolymer The density is from 0.880 to 0.915 g/cm 3 .
所述外层的功能为保护层或展示层,其中,当其功能为保护层时,具有耐磨、耐温的作用;当其功能为展示层时,可用于印刷展示相关信息,或者透明展示包装内容物。The function of the outer layer is a protective layer or a display layer, wherein when it functions as a protective layer, it has the functions of abrasion resistance and temperature resistance; when its function is a display layer, it can be used for printing display related information or transparent display Package contents.
所述复合薄膜可以通过涂层、金属蒸镀、复合获得相应的附加功能。The composite film can obtain corresponding additional functions through coating, metal evaporation, and compounding.
所述复合薄膜中的各层材料均通过引入生物基获得趋于一致的生物降解性能,所述生物基是一类在垃圾处理场或堆肥条件下具有生物降解活性的添加型母料,该添加型母料 按比例均匀添加到各层材料中,然后通过熔融共挤方法制备复合薄膜。Each layer of the composite film obtains a uniform biodegradability by introducing a bio-based group, which is a type of additive masterbatch having biodegradability in a garbage disposal site or composting condition, the addition Masterbatch The composite film was prepared by uniformly adding to each layer of the material in proportion and then by a melt coextrusion method.
所述添加型母料由载体和活性剂组成,所述活性剂为含有亲水基团的聚合物,其中,活性剂的有效成份为亲水基团,所述亲水基团是指羧酸盐—COO-、羧基—COOH、羟基—OH、醛基—CHO、酰胺基—CONH2、酸酐—OC-O-CO—和酯基—COOR中的至少一种。The additive type masterbatch is composed of a carrier and an active agent, and the active agent is a polymer containing a hydrophilic group, wherein the active component of the active agent is a hydrophilic group, and the hydrophilic group means a carboxylic acid. salt -COO -, at least one carboxy group -COOH, a hydroxyl group -OH, an aldehyde group -CHO, amide groups -CONH 2, -OC-O-CO- acid anhydride and the ester group -COOR.
所述式(1)各层材料以及添加型母料中,亲水基团按照亲水活性从高到低排列依次为羧酸盐—COO-、羧基—COOH、羟基—OH、醛基—CHO、酰胺基—CONH2、酸酐—OC-O-CO—、酯基—COOR。The formula (1) layers of material and the additive in the masterbatch, hydrophilic group according to the order of highest to lowest hydrophilic active carboxylate -COO -, a carboxyl group -COOH, a hydroxyl group -OH, -CHO aldehyde , amide group - CONH 2 , anhydride - OC-O-CO -, ester group - COOR.
所述载体针对各层材料按相似相溶原理进行选择:The carrier is selected for each layer of material according to a similar compatibility principle:
对于外层的聚丙烯材料,添加型母料中的载体为聚丙烯、聚乙烯中的至少一种;For the outer layer of the polypropylene material, the carrier in the additive type master batch is at least one of polypropylene and polyethylene;
对于第一粘合层的马来酸酐接枝的聚丙烯共聚物材料,添加型母料中的载体为聚丙烯、聚乙烯中的至少一种;For the maleic anhydride grafted polypropylene copolymer material of the first adhesive layer, the carrier in the additive type master batch is at least one of polypropylene and polyethylene;
对于中层的聚酰胺材料,添加型母料中的载体为聚酰胺;For the middle layer of the polyamide material, the carrier in the added masterbatch is a polyamide;
对于中层的乙烯-乙烯醇共聚物材料,添加型母料中的载体为聚乙烯;For the intermediate layer of ethylene-vinyl alcohol copolymer material, the carrier in the additive type masterbatch is polyethylene;
对于第二粘合层的马来酸酐接枝的聚乙烯共聚物材料,添加型母料中的载体为聚乙烯;For the maleic anhydride grafted polyethylene copolymer material of the second adhesive layer, the carrier in the additive type master batch is polyethylene;
对于内层的聚乙烯材料,添加型母料中的载体为聚乙烯。For the inner layer of polyethylene material, the carrier in the additive masterbatch is polyethylene.
所述添加型母料在各层材料中的添加量控制在该层材料总质量的0.3-15%范围;所述添加型母料中亲水基团的亲水活性应大于或等于式(1)各层材料中亲水基团的亲水活性;通过加入添加型母料,使式(1)中各层材料的亲水基团与碳原子的摩尔比趋于一致,即生物活性趋于一致,从而使复合薄膜的各层材料降解速率趋于一致。The added amount of the added masterbatch in each layer of material is controlled within a range of 0.3-15% of the total mass of the layer of the material; the hydrophilic activity of the hydrophilic group in the added masterbatch should be greater than or equal to the formula (1) The hydrophilic activity of the hydrophilic group in each layer of material; by adding the additive type masterbatch, the molar ratio of the hydrophilic group to the carbon atom of each layer of the material in the formula (1) tends to be uniform, that is, the biological activity tends to Consistently, the degradation rate of each layer of the composite film tends to be uniform.
根据实施例一的复合薄膜结构中各种材料所含亲水基团的亲水活性从高到低排序为羟基>酰胺基>酸酐,即式(1)中各层材料的亲水活性从高到低排序为乙烯-乙烯醇共聚物EVOH(32%PE+68%PVA)>聚酰胺PA6>PP-TIE(95%PP+5%马来酸酐)>PE-TIE(95%PE+5%马来酸酐)>聚乙烯PE=聚丙烯PP。 According to the composite film structure of the first embodiment, the hydrophilic activity of the hydrophilic groups contained in the various materials is ranked from high to low to hydroxyl>amide>anhydride, that is, the hydrophilic activity of each layer of the material in the formula (1) is high. To low order ethylene-vinyl alcohol copolymer EVOH (32% PE + 68% PVA) > polyamide PA6 > PP-TIE (95% PP + 5% maleic anhydride) > PE-TIE (95% PE + 5% Maleic anhydride) > Polyethylene PE = Polypropylene PP.
选择亲水活性大于复合薄膜材料中EVOH(羟基)亲水活性的海藻酸钠作为添加活性剂,弱化复合薄膜材料中原有的亲水基团的亲水活性。The sodium alginate having a hydrophilic activity greater than the hydrophilic activity of EVOH (hydroxyl) in the composite film material is selected as an additive active agent to weaken the hydrophilic activity of the original hydrophilic group in the composite film material.
1、已知海藻酸钠的单体分子式为(C5H7O4COONa)n,由该单体分子式可知,海藻酸钠中含有的亲水基团为羧酸钠(—COONa)、羟基(—OH)和酯基(—COOR),其中,羧酸钠(—COONa)的亲水活性大于羟基(—OH)的亲水活性,海藻酸钠中羟基(—OH)的亲水活性等于乙烯-乙烯醇共聚物EVOH中羟基(—OH)的亲水活性,故本实施例选择聚合物海藻酸钠作为活性剂添加到各层材料中。1. It is known that the monomeric formula of sodium alginate is (C 5 H 7 O 4 COONa) n . From the molecular formula, the hydrophilic group contained in sodium alginate is sodium carboxylate (—COONa) and hydroxyl group. (—OH) and ester group (—COOR), wherein the hydrophilic activity of sodium carboxylate (—COONa) is greater than the hydrophilic activity of hydroxyl group (—OH), and the hydrophilic activity of hydroxyl group (—OH) in sodium alginate is equal to The hydrophilic activity of the hydroxyl group (—OH) in the ethylene-vinyl alcohol copolymer EVOH, so the polymer sodium alginate was selected as the active agent in the present embodiment.
2、由于海藻酸钠中羧酸钠的亲水活性大于复合薄膜材料中具有最高亲水活性的乙烯-乙烯醇共聚物中羟基的亲水活性,在生物降解过程中起主导作用,而复合薄膜材料中EVOH中羟基,PA中酰胺基,PP-TIE和PE-TIE中酸酐的亲水活性的作用被弱化了,为了简化表述,在以下计算中假设EVOH,PA,PP-TIE和PE-TIE的亲水基团与碳原子摩尔比为0。2. Since the hydrophilic activity of sodium carboxylate in sodium alginate is greater than the hydrophilic activity of hydroxyl groups in the ethylene-vinyl alcohol copolymer having the highest hydrophilic activity in the composite film material, it plays a leading role in the biodegradation process, and the composite film The role of the hydrophilicity of the hydroxy group in the EVOH, the amide group in the PA, the PP-TIE and the PE-TIE in the material was weakened. To simplify the formulation, EVOH, PA, PP-TIE and PE-TIE were assumed in the following calculations. The hydrophilic group to carbon atom molar ratio is zero.
3、计算得:海藻酸钠的亲水基团与碳原子摩尔比为2/3。3. Calculated: The molar ratio of hydrophilic group to carbon atom of sodium alginate is 2/3.
4、EVOH、PA6、PP-TIE、PE-TIE、PE、PP的亲水基团与碳原子摩尔比为0。4. The molar ratio of hydrophilic groups to carbon atoms of EVOH, PA6, PP-TIE, PE-TIE, PE, PP is 0.
5、由于添加型母料的添加量较少,且添加型母料中的载体与被添加的聚合物相同或相似,为了简化表述,在以下计算中将添加型母料中载体的质量忽略。5. Since the addition amount of the additive type master batch is small, and the carrier in the added type master batch is the same as or similar to the added polymer, in order to simplify the expression, the quality of the carrier in the added type master batch is ignored in the following calculation.
以下按照1%、2.2%摩尔量的海藻酸钠添加量为基准值分别计算各层材料中海藻酸钠添加的质量百分比:The following is to calculate the mass percentage of sodium alginate added in each layer of material according to the addition amount of 1% and 2.2% molar amount of sodium alginate:
A.1%摩尔量的海藻酸钠添加量A. 1% molar amount of sodium alginate added
设式(1)中各层材料分别与海藻酸钠以摩尔量之比为99:1进行混合,计算各层材料添加海藻酸钠之后的亲水基团与碳原子的摩尔比:The material of each layer in formula (1) is mixed with sodium alginate in a molar ratio of 99:1, and the molar ratio of hydrophilic group to carbon atom after adding sodium alginate in each layer material is calculated:
99/100*聚丙烯(n亲水基团:n碳原子)+1/100*海藻酸钠(n亲水基团:n碳原子)=99/100*0+1/100*2/3=0.0067;99/100* polypropylene (n hydrophilic group: n carbon atom) +1/100* sodium alginate (n hydrophilic group: n carbon atom) =99/100*0+1/100*2/3 =0.0067;
99/100*马来酸酐接枝聚丙烯共聚物(n亲水基团:n碳原子)+1/100*海藻酸钠(n亲水基团:n碳原子)=99/100*0+1/100*2/3=0.0067; 99/100* maleic anhydride grafted polypropylene copolymer (n hydrophilic group: n carbon atom) +1/100* sodium alginate (n hydrophilic group: n carbon atom) = 99/100*0+ 1/100*2/3=0.0067;
99/100*聚酰胺6(n亲水基团:n碳原子)+1/100*海藻酸钠(n亲水基团:n碳原子)=99/100*0+1/100*2/3=0.0067;99/100* polyamide 6 (n hydrophilic group: n carbon atom) +1/100* sodium alginate (n hydrophilic group: n carbon atom) =99/100*0+1/100*2/ 3=0.0067;
99/100*乙烯-乙烯醇共聚物(n亲水基团:n碳原子)+1/100*海藻酸钠(n亲水基团:n碳原子)=99/100*0+1/100*2/3=0.0067;99/100* ethylene-vinyl alcohol copolymer (n hydrophilic group: n carbon atom) + 1/100* sodium alginate (n hydrophilic group: n carbon atom) = 99/100*0+1/100 *2/3=0.0067;
99/100*马来酸酐接枝聚乙烯共聚物(n亲水基团:n碳原子)+1/100*海藻酸钠(n亲水基团:n碳原子)=99/100*0+1/100*2/3=0.0067;99/100* maleic anhydride grafted polyethylene copolymer (n hydrophilic group: n carbon atom) +1/100* sodium alginate (n hydrophilic group: n carbon atom) = 99/100*0+ 1/100*2/3=0.0067;
99/100*聚乙烯(n亲水基团:n碳原子)+1/100*海藻酸钠(n亲水基团:n碳原子)=99/100*0+1/100*2/3=0.0067。99/100* polyethylene (n hydrophilic group: n carbon atom) +1/100* sodium alginate (n hydrophilic group: n carbon atom) =99/100*0+1/100*2/3 =0.0067.
由以上计算得到:在PP/PP-TIE/PA/EVOH/PA/PE-TIE/PE结构中各层材料分别与海藻酸钠以摩尔量之比为99:1进行混合,计算混合后的亲水基团与碳原子的摩尔比皆相同,即各层材料的亲水活性皆趋于一致,其降解速率皆趋于一致。各层材料中海藻酸钠添加的质量计算如下:It is calculated from the above that in the PP/PP-TIE/PA/EVOH/PA/PE-TIE/PE structure, the materials of each layer are mixed with sodium alginate in a molar ratio of 99:1, and the mixed pro is calculated. The molar ratio of water groups to carbon atoms is the same, that is, the hydrophilic activities of the materials of the layers tend to be uniform, and the degradation rates tend to be uniform. The mass of sodium alginate added in each layer of material is calculated as follows:
设添加了海藻酸钠后的PP为1摩尔,PP的质量为m1-1,海藻酸钠的质量为m2-1It is assumed that the PP after adding sodium alginate is 1 mol, the mass of PP is m 1-1 , and the mass of sodium alginate is m 2-1 ;
m1-1=PP的分子量(克/mol)*PP含量(%)*摩尔量(mol)m 1-1 = molecular weight of PP (g/mol) * PP content (%) * molar amount (mol)
=41.07*99%*1=40.66克;=41.07*99%*1=40.66 g;
m2-1=海藻酸钠的分子量(克/mol)*海藻酸钠含量(%)*摩尔量(mol)m 2-1 = molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
=198.12*1%*1=1.98克;=198.12*1%*1=1.98 g;
设添加了海藻酸钠后的PP-TIE为1摩尔,PP-TIE的质量为m1-2,海藻酸钠的质量为m2-2It is assumed that the PP-TIE after adding sodium alginate is 1 mol, the mass of PP-TIE is m 1-2 , and the mass of sodium alginate is m 2-2 ;
m1-2=PP-TIE的分子量(克/mol)*PP-TIE含量(%)*摩尔量(mol)m 1-2 = molecular weight of PP-TIE (g/mol) * PP-TIE content (%) * molar amount (mol)
=45.56*99%*1=45.10克;=45.56*99%*1=45.10 g;
m2-2=海藻酸钠的分子量(克/mol)*海藻酸钠含量(%)*摩尔量(mol)m 2-2 = molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
=198.12*1%*1=1.98克;=198.12*1%*1=1.98 g;
设添加了海藻酸钠后的PA6为1摩尔,PA6的质量为m1-3,海藻酸钠的质量为m2-3It is assumed that the PA6 after adding sodium alginate is 1 mol, the mass of PA6 is m 1-3 , and the mass of sodium alginate is m 2-3 ;
m1-3=PA6的分子量(克/mol)*PA6含量(%)*摩尔量(mol)m 1-3 = molecular weight of PA6 (g/mol) * PA6 content (%) * molar amount (mol)
=113.16*99%*1=112.03克;=113.16*99%*1=112.03 g;
m2-3=海藻酸钠的分子量(克/mol)*海藻酸钠含量(%)*摩尔量(mol)m 2-3 = molecular weight of sodium alginate (g / mol) * sodium alginate content (%) * molar amount (mol)
=198.12*1%*1=1.98克;=198.12*1%*1=1.98 g;
设添加了海藻酸钠后的EVOH为1摩尔,EVOH的质量为m1-4,海藻酸钠的质量为m2-4It is assumed that the EVOH after adding sodium alginate is 1 mol, the mass of EVOH is m 1-4 , and the mass of sodium alginate is m 2-4 ;
m1-4=EVOH的分子量(克/mol)*EVOH含量(%)*摩尔量(mol)m 1-4 = molecular weight of EVOH (g/mol) * EVOH content (%) * molar amount (mol)
=89.73*99%*1=88.83克;=89.73*99%*1=88.83 grams;
m2-4=海藻酸钠的分子量(克/mol)*海藻酸钠含量(%)*摩尔量(mol)m 2-4 = molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
=198.12*1%*1=1.98克;=198.12*1%*1=1.98 g;
设添加了海藻酸钠后的PE-TIE为1摩尔,PE-TIE的质量为m1-5,海藻酸钠的质量为m2-5It is assumed that the PE-TIE after adding sodium alginate is 1 mol, the mass of PE-TIE is m 1-5 , and the mass of sodium alginate is m 2-5 ;
m1-5=PE-TIE的分子量(克/mol)*PE-TIE含量(%)*摩尔量(mol)m 1-5 = molecular weight of PE-TIE (g/mol) * PE-TIE content (%) * molar amount (mol)
=32.67*99%*1=32.34克;=32.67*99%*1=32.34 grams;
m2-5=海藻酸钠的分子量(克/mol)*海藻酸钠含量(%)*摩尔量(mol)m 2-5 = molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
=198.12*1%*1=1.98克;=198.12*1%*1=1.98 g;
设添加了海藻酸钠后的PE为1摩尔,PE的质量为m1-6,海藻酸钠的质量为m2-6It is assumed that the amount of PE after adding sodium alginate is 1 mol, the mass of PE is m 1-6 , and the mass of sodium alginate is m 2-6 ;
m1-6=PE的分子量(克/mol)*PE含量(%)*摩尔量(mol)m 1-6 = molecular weight of PE (g/mol) * PE content (%) * molar amount (mol)
=28.05*99%*1=27.77克;=28.05*99%*1=27.77 grams;
m2-6=海藻酸钠的分子量(克/mol)*海藻酸钠含量(%)*摩尔量(mol)m 2-6 = molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
=198.12*1%*1=1.98克;=198.12*1%*1=1.98 g;
以外层PP为例,添加的海藻酸钠的质量占PP质量的百分比 为:1.98/(40.66+1.98)*100%=4.64%;其余各层材料中添加的海藻酸钠的质量百分比的计算以此类推;For example, in the outer layer PP, the mass of sodium alginate added is a percentage of the mass of PP. It is: 1.98/(40.66+1.98)*100%=4.64%; the calculation of the mass percentage of sodium alginate added in the remaining layers of materials is similar;
PP/PP-TIE/PA6/EVOH/PA6/PE-TIE/PE从左至右海藻酸钠的添加质量百分比为:4.64/4.21/1.74/2.18/1.74/5.77/6.66。The percentage by mass of sodium alginate added from PP to PP-TIE/PA6/EVOH/PA6/PE-TIE/PE from left to right is 4.64/4.21/1.74/2.18/1.74/5.77/6.66.
B.2.2%摩尔量的海藻酸钠添加量B. 2.2% molar amount of sodium alginate added
设式(1)中各层材料分别与海藻酸钠以摩尔量之比为97.8:2.2进行混合,计算各层材料添加海藻酸钠之后的亲水基团与碳原子的摩尔比:The materials of each layer in formula (1) were mixed with sodium alginate in a molar ratio of 97.8:2.2, and the molar ratio of hydrophilic groups to carbon atoms after adding sodium alginate to each layer material was calculated:
97.8/100*聚丙烯(n亲水基团:n碳原子)+2.2/100*海藻酸钠(n亲水基团:n碳原子)=97.8/100*0+2.2/100*2/3=0.0147;97.8/100* polypropylene (n hydrophilic group: n carbon atom) +2.2/100* sodium alginate (n hydrophilic group: n carbon atom) = 97.8/100*0+2.2/100*2/3 =0.0147;
97.8/100*马来酸酐接枝聚丙烯共聚物(n亲水基团:n碳原子)+2.2/100*海藻酸钠(n亲水基团:n碳原子)=97.8/100*0+2.2/100*2/3=0.0147;97.8/100* maleic anhydride grafted polypropylene copolymer (n hydrophilic group: n carbon atom) + 2.2/100* sodium alginate (n hydrophilic group: n carbon atom) = 97.8/100*0+ 2.2/100*2/3=0.0147;
97.8/100*聚酰胺6(n亲水基团:n碳原子)+2.2/100*海藻酸钠(n亲水基团:n碳原子)=97.8/100*0+2.2/100*2/3=0.0147;97.8/100* polyamide 6 (n hydrophilic group: n carbon atom) + 2.2/100* sodium alginate (n hydrophilic group: n carbon atom) = 97.8/100*0+2.2/100*2/ 3=0.0147;
97.8/100*乙烯-乙烯醇共聚物(n亲水基团:n碳原子)+2.2/100*海藻酸钠(n亲水基团:n碳原子)=97.8/100*0+2.2/100*2/3=0.0147;97.8/100* ethylene-vinyl alcohol copolymer (n hydrophilic group: n carbon atom) + 2.2/100* sodium alginate (n hydrophilic group: n carbon atom) = 97.8/100*0+2.2/100 *2/3=0.0147;
97.8/100*马来酸酐接枝聚乙烯共聚物(n亲水基团:n碳原子)+2.2/100*海藻酸钠(n亲水基团:n碳原子)=97.8/100*0+2.2/100*2/3=0.0147;97.8/100* maleic anhydride grafted polyethylene copolymer (n hydrophilic group: n carbon atom) +2.2/100* sodium alginate (n hydrophilic group: n carbon atom) = 97.8/100*0+ 2.2/100*2/3=0.0147;
97.8/100*聚乙烯(n亲水基团:n碳原子)+2.2/100*海藻酸钠(n亲水基团:n碳原子)=97.8/100*0+2.2/100*2/3=0.0147。97.8/100* polyethylene (n hydrophilic group: n carbon atom) + 2.2/100* sodium alginate (n hydrophilic group: n carbon atom) = 97.8/100*0+2.2/100*2/3 =0.0147.
由以上计算得到:在PP/PP-TIE/PA/EVOH/PA/PE-TIE/PE结构中各层材料分别与海藻酸钠以摩尔量之比为97.8:2.2进行混合,计算混合后的亲水基团与碳原子的摩尔比皆相同,即各层材料的亲水活性皆趋于一致,其降解速率皆趋于一致。各层材料中海藻酸钠添加的 质量计算如下:It is calculated from the above that in the PP/PP-TIE/PA/EVOH/PA/PE-TIE/PE structure, the materials of each layer are mixed with sodium alginate in a molar ratio of 97.8:2.2, and the mixed pro is calculated. The molar ratio of water groups to carbon atoms is the same, that is, the hydrophilic activities of the materials of the layers tend to be uniform, and the degradation rates tend to be uniform. Alginate added in each layer of material The quality is calculated as follows:
设添加了海藻酸钠后的PP为1摩尔,PP的质量为m1-1,海藻酸钠的质量为m2-1It is assumed that the PP after adding sodium alginate is 1 mol, the mass of PP is m 1-1 , and the mass of sodium alginate is m 2-1 ;
m1-1=PP的分子量(克/mol)*PP含量(%)*摩尔量(mol)m 1-1 = molecular weight of PP (g/mol) * PP content (%) * molar amount (mol)
=41.07*97.8%*1=40.17克;=41.07*97.8%*1=40.17 g;
m2-1=海藻酸钠的分子量(克/mol)*海藻酸钠含量(%)*摩尔量(mol)m 2-1 = molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
=198.12*2.2%*1=4.36克;=198.12*2.2%*1=4.36 g;
设添加了海藻酸钠后的PP-TIE为1摩尔,PP-TIE的质量为m1-2,海藻酸钠的质量为m2-2It is assumed that the PP-TIE after adding sodium alginate is 1 mol, the mass of PP-TIE is m 1-2 , and the mass of sodium alginate is m 2-2 ;
m1-2=PP-TIE的分子量(克/mol)*PP-TIE含量(%)*摩尔量(mol)m 1-2 = molecular weight of PP-TIE (g/mol) * PP-TIE content (%) * molar amount (mol)
=45.56*97.8%*1=44.56克;=45.56*97.8%*1=44.56 g;
m2-2=海藻酸钠的分子量(克/mol)*海藻酸钠含量(%)*摩尔量(mol)m 2-2 = molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
=198.12*2.2%*1=4.36克;=198.12*2.2%*1=4.36 g;
设添加了海藻酸钠后的PA6为1摩尔,PA6的质量为m1-3,海藻酸钠的质量为m2-3It is assumed that the PA6 after adding sodium alginate is 1 mol, the mass of PA6 is m 1-3 , and the mass of sodium alginate is m 2-3 ;
m1-3=PA6的分子量(克/mol)*PA6含量(%)*摩尔量(mol)m 1-3 = molecular weight of PA6 (g/mol) * PA6 content (%) * molar amount (mol)
=113.16*97.8%*1=100.67克;=113.16*97.8%*1=100.67 g;
m2-3=海藻酸钠的分子量(克/mol)*海藻酸钠含量(%)*摩尔量(mol)m 2-3 = molecular weight of sodium alginate (g / mol) * sodium alginate content (%) * molar amount (mol)
=198.12*2.2%*1=4.36克;=198.12*2.2%*1=4.36 g;
设添加了海藻酸钠后的EVOH为1摩尔,EVOH的质量为m1-4,海藻酸钠的质量为m2-4It is assumed that the EVOH after adding sodium alginate is 1 mol, the mass of EVOH is m 1-4 , and the mass of sodium alginate is m 2-4 ;
m1-4=EVOH的分子量(克/mol)*EVOH含量(%)*摩尔量(mol)m 1-4 = molecular weight of EVOH (g/mol) * EVOH content (%) * molar amount (mol)
=89.73*97.8%*1=87.76克;=89.73*97.8%*1=87.76 g;
m2-4=海藻酸钠的分子量(克/mol)*海藻酸钠含量(%)*摩尔量(mol)m 2-4 = molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
=198.12*2.2%*1=4.36克; =198.12*2.2%*1=4.36 g;
设添加了海藻酸钠后的PE-TIE为1摩尔,PE-TIE的质量为m1-5,海藻酸钠的质量为m2-5It is assumed that the PE-TIE after adding sodium alginate is 1 mol, the mass of PE-TIE is m 1-5 , and the mass of sodium alginate is m 2-5 ;
m1-5=PE-TIE的分子量(克/mol)*PE-TIE含量(%)*摩尔量(mol)m 1-5 = molecular weight of PE-TIE (g/mol) * PE-TIE content (%) * molar amount (mol)
=32.67*97.8%*1=31.95克;=32.67*97.8%*1=31.95 g;
m2-5=海藻酸钠的分子量(克/mol)*海藻酸钠含量(%)*摩尔量(mol)m 2-5 = molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
=198.12*2.2%*1=4.36克;=198.12*2.2%*1=4.36 g;
设添加了海藻酸钠后的PE为1摩尔,PE的质量为m1-6,海藻酸钠的质量为m2-6It is assumed that the amount of PE after adding sodium alginate is 1 mol, the mass of PE is m 1-6 , and the mass of sodium alginate is m 2-6 ;
m1-6=PE的分子量(克/mol)*PE含量(%)*摩尔量(mol)m 1-6 = molecular weight of PE (g/mol) * PE content (%) * molar amount (mol)
=28.05*97.8%*1=27.43克;=28.05*97.8%*1=27.43 grams;
m2-6=海藻酸钠的分子量(克/mol)*海藻酸钠含量(%)*摩尔量(mol)m 2-6 = molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
=198.12*2.2%*1=4.36克;=198.12*2.2%*1=4.36 g;
以外层PP为例,添加的海藻酸钠的质量占PP质量的百分比为:4.36/(40.17+4.36)*100%=9.79%;其余各层材料中添加的海藻酸钠的质量百分比的计算以此类推;Taking the outer layer PP as an example, the mass of the added sodium alginate as a percentage of the mass of the PP is: 4.36 / (40.17 + 4.36) * 100% = 9.79%; the mass percentage of the sodium alginate added in the remaining layers is calculated by Such push;
PP/PP-TIE/PA6/EVOH/PA6/PE-TIE/PE从左至右海藻酸钠的添加质量百分比为:9.79/8.91/4.15/4.73/4.15/12.01/13.72。The percentage by mass of sodium alginate added from left to right of PP/PP-TIE/PA6/EVOH/PA6/PE-TIE/PE is: 9.79/8.91/4.15/4.73/4.15/12.01/13.72.
当海藻酸钠的添加量占相应层材料总质量的0.3-15%范围内时,对该层材料的机械性能和阻隔性能没有影响。When the amount of sodium alginate added is in the range of 0.3-15% of the total mass of the corresponding layer material, there is no influence on the mechanical properties and barrier properties of the layer material.
选择亲水活性大于复合薄膜材料中EVOH(羟基)亲水活性的聚乳酸作为添加活性剂,弱化复合薄膜材料中原有的亲水基团的亲水活性。The polylactic acid having a hydrophilic activity greater than the hydrophilic activity of EVOH (hydroxyl) in the composite film material is selected as an additive active agent to weaken the hydrophilic activity of the original hydrophilic group in the composite film material.
1、已知聚乳酸的单体分子式为H-[OCH(CH3)CO]n-OH,由该单体分子式可知,聚乳酸中含有的亲水基团为羧基(-COOH)、羟基(—OH)和酯基(—COOR),其中,羧基 (-COOH)的亲水活性大于羟基(—OH)的亲水活性,聚乳酸中羟基(—OH)的亲水活性等于乙烯-乙烯醇共聚物EVOH中羟基(—OH)的亲水活性,故本实施例选择聚合物聚乳酸作为活性剂添加到各层材料中。1. The monomer formula of polylactic acid is known as H-[OCH(CH3)CO]n-OH. From the molecular formula, the hydrophilic group contained in polylactic acid is carboxyl group (-COOH) and hydroxyl group (- OH) and an ester group (—COOR), wherein the carboxyl group The hydrophilic activity of (-COOH) is greater than the hydrophilic activity of hydroxyl (-OH). The hydrophilic activity of hydroxyl (-OH) in polylactic acid is equal to the hydrophilic activity of hydroxyl (-OH) in ethylene-vinyl alcohol copolymer EVOH. Therefore, in this embodiment, polymer polylactic acid is selected as an active agent to be added to each layer of material.
2、由于聚乳酸中羧基的亲水活性大于复合薄膜材料中具有最高亲水活性的乙烯-乙烯醇共聚物中羟基的亲水活性,在生物降解过程中起主导作用,而复合薄膜材料中EVOH中羟基,PA中酰胺基,PP-TIE和PE-TIE中酸酐的亲水活性的作用被弱化了,为了简化表述,在以下计算中假设EVOH,PA,PP-TIE和PE-TIE的亲水基团与碳原子摩尔比为0。2. Since the hydrophilic activity of the carboxyl group in the polylactic acid is greater than the hydrophilic activity of the hydroxyl group in the ethylene-vinyl alcohol copolymer having the highest hydrophilic activity in the composite film material, it plays a leading role in the biodegradation process, and the EVOH in the composite film material The hydrophilic activity of the anhydride in the hydroxy group, the amide group in PA, the PP-TIE and the PE-TIE was weakened. To simplify the expression, the hydrophilicity of EVOH, PA, PP-TIE and PE-TIE was assumed in the following calculations. The molar ratio of the group to the carbon atom is zero.
3、计算得:聚乳酸的亲水基团与碳原子摩尔比为2/3。3. Calculated: The molar ratio of hydrophilic group to carbon atom of polylactic acid is 2/3.
4、EVOH、PA6、PP-TIE、PE-TIE、PE、PP的亲水基团与碳原子摩尔比为0。4. The molar ratio of hydrophilic groups to carbon atoms of EVOH, PA6, PP-TIE, PE-TIE, PE, PP is 0.
5、由于添加型母料的添加量较少,且添加型母料中的载体与被添加的聚合物相同或相似,为了简化表述,在以下计算中将添加型母料中载体的质量忽略。5. Since the addition amount of the additive type master batch is small, and the carrier in the added type master batch is the same as or similar to the added polymer, in order to simplify the expression, the quality of the carrier in the added type master batch is ignored in the following calculation.
以下按照2%、0.6%摩尔量的聚乳酸添加量为基准值分别计算各层材料中聚乳酸添加的质量百分比:Hereinafter, the mass percentage of the polylactic acid added in each layer of the material is calculated by using the amount of the polylactic acid added in a molar ratio of 2% and 0.6% as a reference value:
A.2%摩尔量的聚乳酸添加量A. 2% molar amount of polylactic acid added
设式(1)中各层材料分别与聚乳酸以摩尔量之比为98:2进行混合,计算各层材料添加聚乳酸之后的亲水基团与碳原子的摩尔比:The material of each layer in the formula (1) is mixed with the polylactic acid in a molar ratio of 98:2, and the molar ratio of the hydrophilic group to the carbon atom after adding the polylactic acid to each layer material is calculated:
98/100*聚丙烯(n亲水基团:n碳原子)+2/100*聚乳酸(n亲水基团:n碳原子)=98/100*0+2/100*2/3=0.0333;98/100* polypropylene (n hydrophilic group: n carbon atom) + 2/100* polylactic acid (n hydrophilic group: n carbon atom) = 98/100*0+2/100*2/3= 0.0333;
98/100*马来酸酐接枝聚丙烯共聚物(n亲水基团:n碳原子)+2/100*聚乳酸(n亲水基团:n碳原子)=98/100*0+2/100*2/3=0.0133;98/100* maleic anhydride grafted polypropylene copolymer (n hydrophilic group: n carbon atom) + 2/100* polylactic acid (n hydrophilic group: n carbon atom) = 98/100*0+2 /100*2/3=0.0133;
98/100*聚酰胺6(n亲水基团:n碳原子)+2/100*聚乳酸(n亲水基团:n碳原子)=98/100*0+2/100*2/3=0.0133; 98/100* polyamide 6 (n hydrophilic group: n carbon atom) + 2/100* polylactic acid (n hydrophilic group: n carbon atom) = 98/100*0+2/100*2/3 =0.0133;
98/100*乙烯-乙烯醇共聚物(n亲水基团:n碳原子)+2/100*聚乳酸(n亲水基团:n碳原子)=98/100*0+2/100*2/3=0.0133;98/100* ethylene-vinyl alcohol copolymer (n hydrophilic group: n carbon atom) + 2/100* polylactic acid (n hydrophilic group: n carbon atom) = 98/100*0+2/100* 2/3=0.0133;
98/100*马来酸酐接枝聚乙烯共聚物(n亲水基团:n碳原子)+2/100*聚乳酸(n亲水基团:n碳原子)=98/100*0+2/100*2/3=0.0133;98/100* maleic anhydride grafted polyethylene copolymer (n hydrophilic group: n carbon atom) + 2/100* polylactic acid (n hydrophilic group: n carbon atom) = 98/100*0+2 /100*2/3=0.0133;
98/100*聚乙烯(n亲水基团:n碳原子)+2/100*聚乳酸(n亲水基团:n碳原子)=98/100*0+2/100*2/3=0.0133。98/100* polyethylene (n hydrophilic group: n carbon atom) + 2/100* polylactic acid (n hydrophilic group: n carbon atom) = 98/100*0+2/100*2/3= 0.0133.
由以上计算得到:在PP/PP-TIE/PA/EVOH/PA/PE-TIE/PE结构中各层材料分别与聚乳酸以摩尔量之比为98:2进行混合,计算混合后的亲水基团与碳原子的摩尔比皆相同,即各层材料的亲水活性皆趋于一致,其降解速率皆趋于一致。各层材料中聚乳酸添加的质量计算如下:It is calculated from the above that in the PP/PP-TIE/PA/EVOH/PA/PE-TIE/PE structure, the materials of each layer are mixed with the polylactic acid in a molar ratio of 98:2, and the hydrophilicity after mixing is calculated. The molar ratio of the group to the carbon atom is the same, that is, the hydrophilic activities of the materials of the layers tend to be uniform, and the degradation rates tend to be uniform. The mass of polylactic acid added in each layer of material is calculated as follows:
设添加了聚乳酸后的PP为1摩尔,PP的质量为m1-1,聚乳酸的质量为m2-1It is assumed that the PP after adding polylactic acid is 1 mol, the mass of PP is m 1-1 , and the mass of polylactic acid is m 2-1 ;
m1-1=PP的分子量(克/mol)*PP含量(%)*摩尔量(mol)m 1-1 = molecular weight of PP (g/mol) * PP content (%) * molar amount (mol)
=41.07*98%*1=40.87克;=41.07*98%*1=40.87 grams;
m2-1=聚乳酸的分子量(克/mol)*聚乳酸含量(%)*摩尔量(mol)m 2-1 = molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
=162.14*2%*1=3.24克;=162.14*2%*1=3.24 g;
设添加了聚乳酸后的PP-TIE为1摩尔,PP-TIE的质量为m1-2,聚乳酸的质量为m2-2It is assumed that the PP-TIE after adding polylactic acid is 1 mol, the mass of PP-TIE is m 1-2 , and the mass of polylactic acid is m 2-2 ;
m1-2=PP-TIE的分子量(克/mol)*PP-TIE含量(%)*摩尔量(mol)m 1-2 = molecular weight of PP-TIE (g/mol) * PP-TIE content (%) * molar amount (mol)
=45.56*98%*1=44.65克;=45.56*98%*1=44.65 g;
m2-2=聚乳酸的分子量(克/mol)*聚乳酸含量(%)*摩尔量(mol)m 2-2 = molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
=162.14*2%*1=3.24克;=162.14*2%*1=3.24 g;
设添加了聚乳酸后的PA6为1摩尔,PA6的质量为m1-3,聚乳酸的质量为m2-3It is assumed that the PA6 after adding polylactic acid is 1 mol, the mass of PA6 is m 1-3 , and the mass of polylactic acid is m 2-3 ;
m1-3=PA6的分子量(克/mol)*PA6含量(%)*摩尔量(mol)m 1-3 = molecular weight of PA6 (g/mol) * PA6 content (%) * molar amount (mol)
=113.16*98%*1=110.90克;=113.16*98%*1=110.90 g;
m2-3=聚乳酸的分子量(克/mol)*聚乳酸含量(%)*摩尔量(mol)m 2-3 = molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
=162.14*2%*1=3.24克;=162.14*2%*1=3.24 g;
设添加了聚乳酸后的EVOH为1摩尔,EVOH的质量为m1-4,聚乳酸的质量为m2-4It is assumed that the EVOH after adding polylactic acid is 1 mol, the mass of EVOH is m 1-4 , and the mass of polylactic acid is m 2-4 ;
m1-4=EVOH的分子量(克/mol)*EVOH含量(%)*摩尔量(mol)m 1-4 = molecular weight of EVOH (g/mol) * EVOH content (%) * molar amount (mol)
=89.73*98%*1=87.94克;=89.73*98%*1=87.94 g;
m2-4=聚乳酸的分子量(克/mol)*聚乳酸含量(%)*摩尔量(mol)m 2-4 = molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
=162.14*2%*1=3.24克;=162.14*2%*1=3.24 g;
设添加了聚乳酸后的PE-TIE为1摩尔,PE-TIE的质量为m1-5,聚乳酸的质量为m2-5It is assumed that the PE-TIE after adding polylactic acid is 1 mol, the mass of PE-TIE is m 1-5 , and the mass of polylactic acid is m 2-5 ;
m1-5=PE-TIE的分子量(克/mol)*PE-TIE含量(%)*摩尔量(mol)m 1-5 = molecular weight of PE-TIE (g/mol) * PE-TIE content (%) * molar amount (mol)
=32.67*98%*1=32.02克;=32.67*98%*1=32.02 g;
m2-5=聚乳酸的分子量(克/mol)*聚乳酸含量(%)*摩尔量(mol)m 2-5 = molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
=162.14*2%*1=3.24克;=162.14*2%*1=3.24 g;
设添加了聚乳酸后的PE为1摩尔,PE的质量为m1-6,聚乳酸的质量为m2-6It is assumed that the amount of PE after adding polylactic acid is 1 mol, the mass of PE is m 1-6 , and the mass of polylactic acid is m 2-6 ;
m1-6=PE的分子量(克/mol)*PE含量(%)*摩尔量(mol)m 1-6 = molecular weight of PE (g/mol) * PE content (%) * molar amount (mol)
=28.05*98%*1=27.49克;=28.05*98%*1=27.49 grams;
m2-6=聚乳酸的分子量(克/mol)*聚乳酸含量(%)*摩尔量(mol)m 2-6 = molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
=162.14*2%*1=3.24克;=162.14*2%*1=3.24 g;
以外层PP为例,添加的聚乳酸的质量占PP质量的百分比 为:3.24/(40.87+3.24)*100%=7.35%;其余各层材料中添加的聚乳酸的质量百分比的计算以此类推;As an example of the PP in the outer layer, the mass of the added polylactic acid is a percentage of the mass of the PP. It is: 3.24/(40.87+3.24)*100%=7.35%; the calculation of the mass percentage of polylactic acid added in the remaining layers of materials is similar;
PP/PP-TIE/PA6/EVOH/PA6/PE-TIE/PE从左至右聚乳酸的添加质量百分比为:7.35/6.77/2.84/3.55/2.84/9.19/10.54。The percentage by mass of PP/PP-TIE/PA6/EVOH/PA6/PE-TIE/PE from left to right polylactic acid was: 7.35/6.77/2.84/3.55/2.84/9.19/10.54.
B.0.6%摩尔量的聚乳酸添加量B. 0.6% molar amount of polylactic acid added
设式(1)中各层材料分别与聚乳酸以摩尔量之比为99.4:0.6进行混合,计算各层材料添加聚乳酸之后的亲水基团与碳原子的摩尔比:The material of each layer in the formula (1) is mixed with the polylactic acid at a molar ratio of 99.4:0.6, and the molar ratio of the hydrophilic group to the carbon atom after adding the polylactic acid to each layer material is calculated:
99.4/100*聚丙烯(n亲水基团:n碳原子)+0.6/100*聚乳酸(n亲水基团:n碳原子)=99.4/100*0+0.6/100*2/3=0.0040;99.4/100* polypropylene (n hydrophilic group: n carbon atom) + 0.6/100* polylactic acid (n hydrophilic group: n carbon atom) = 99.4/100*0+0.6/100*2/3= 0.0040;
99.4/100*马来酸酐接枝聚丙烯共聚物(n亲水基团:n碳原子)+0.6/100*聚乳酸(n亲水基团:n碳原子)=99.4/100*0+0.6/100*2/3=0.0040;99.4/100* maleic anhydride grafted polypropylene copolymer (n hydrophilic group: n carbon atom) + 0.6/100* polylactic acid (n hydrophilic group: n carbon atom) = 99.4/100*0+0.6 /100*2/3=0.0040;
99.4/100*聚酰胺6(n亲水基团:n碳原子)+0.6/100*聚乳酸(n亲水基团:n碳原子)=99.4/100*0+0.6/100*2/3=0.0040;99.4/100* polyamide 6 (n hydrophilic group: n carbon atom) + 0.6/100* polylactic acid (n hydrophilic group: n carbon atom) = 99.4/100*0+0.6/100*2/3 =0.0040;
99.4/100*乙烯-乙烯醇共聚物(n亲水基团:n碳原子)+0.6/100*聚乳酸(n亲水基团:n碳原子)=99.4/100*0+0.6/100*2/3=0.0040;99.4/100* ethylene-vinyl alcohol copolymer (n hydrophilic group: n carbon atom) + 0.6/100* polylactic acid (n hydrophilic group: n carbon atom) = 99.4/100*0+0.6/100* 2/3=0.0040;
99.4/100*马来酸酐接枝聚乙烯共聚物(n亲水基团:n碳原子)+0.6/100*聚乳酸(n亲水基团:n碳原子)=99.4/100*0+0.6/100*2/3=0.0040;99.4/100* maleic anhydride grafted polyethylene copolymer (n hydrophilic group: n carbon atom) + 0.6/100* polylactic acid (n hydrophilic group: n carbon atom) = 99.4/100*0+0.6 /100*2/3=0.0040;
99.4/100*聚乙烯(n亲水基团:n碳原子)+0.6/100*聚乳酸(n亲水基团:n碳原子)=99.4/100*0+0.6/100*2/3=0.0040。99.4/100* polyethylene (n hydrophilic group: n carbon atom) + 0.6/100* polylactic acid (n hydrophilic group: n carbon atom) = 99.4/100*0+0.6/100*2/3= 0.0040.
由以上计算得到:在PP/PP-TIE/PA/EVOH/PA/PE-TIE/PE结构中各层材料分别与聚乳酸以摩尔量之比为99.4:0.6进行混合,计算混合后的亲水基团与碳原子的摩尔比皆相同,即各层材料的亲水活性皆趋于一致,其降解速率皆趋于一致。各层材料中聚乳酸添加的质量计算如下: It is calculated from the above that in the PP/PP-TIE/PA/EVOH/PA/PE-TIE/PE structure, the materials of each layer are mixed with the polylactic acid in a molar ratio of 99.4:0.6, and the hydrophilicity after mixing is calculated. The molar ratio of the group to the carbon atom is the same, that is, the hydrophilic activities of the materials of the layers tend to be uniform, and the degradation rates tend to be uniform. The mass of polylactic acid added in each layer of material is calculated as follows:
设添加了聚乳酸后的PP为1摩尔,PP的质量为m1-1,聚乳酸的质量为m2-1It is assumed that the PP after adding polylactic acid is 1 mol, the mass of PP is m 1-1 , and the mass of polylactic acid is m 2-1 ;
m1-1=PP的分子量(克/mol)*PP含量(%)*摩尔量(mol)m 1-1 = molecular weight of PP (g/mol) * PP content (%) * molar amount (mol)
=41.07*99.4%*1=40.82克;=41.07*99.4%*1=40.82 g;
m2-1=聚乳酸的分子量(克/mol)*聚乳酸含量(%)*摩尔量(mol)m 2-1 = molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
=162.14*0.6%*1=0.97克;=162.14*0.6%*1=0.97 g;
设添加了聚乳酸后的PP-TIE为1摩尔,PP-TIE的质量为m1-2,聚乳酸的质量为m2-2It is assumed that the PP-TIE after adding polylactic acid is 1 mol, the mass of PP-TIE is m 1-2 , and the mass of polylactic acid is m 2-2 ;
m1-2=PP-TIE的分子量(克/mol)*PP-TIE含量(%)*摩尔量(mol)m 1-2 = molecular weight of PP-TIE (g/mol) * PP-TIE content (%) * molar amount (mol)
=45.56*99.4%*1=45.29克;=45.56*99.4%*1=45.29 grams;
m2-2=聚乳酸的分子量(克/mol)*聚乳酸含量(%)*摩尔量(mol)m 2-2 = molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
=162.14*0.6%*1=0.97克;=162.14*0.6%*1=0.97 g;
设添加了聚乳酸后的PA6为1摩尔,PA6的质量为m1-3,聚乳酸的质量为m2-3It is assumed that the PA6 after adding polylactic acid is 1 mol, the mass of PA6 is m 1-3 , and the mass of polylactic acid is m 2-3 ;
m1-3=PA6的分子量(克/mol)*PA6含量(%)*摩尔量(mol)m 1-3 = molecular weight of PA6 (g/mol) * PA6 content (%) * molar amount (mol)
=113.16*99.4%*1=112.48克;=113.16*99.4%*1=112.48 g;
m2-3=聚乳酸的分子量(克/mol)*聚乳酸含量(%)*摩尔量(mol)m 2-3 = molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
=162.14*0.6%*1=0.97克;=162.14*0.6%*1=0.97 g;
设添加了聚乳酸后的EVOH为1摩尔,EVOH的质量为m1-4,聚乳酸的质量为m2-4It is assumed that the EVOH after adding polylactic acid is 1 mol, the mass of EVOH is m 1-4 , and the mass of polylactic acid is m 2-4 ;
m1-4=EVOH的分子量(克/mol)*EVOH含量(%)*摩尔量(mol)m 1-4 = molecular weight of EVOH (g/mol) * EVOH content (%) * molar amount (mol)
=89.73*99.4%*1=89.19克;=89.73*99.4%*1=89.19 g;
m2-4=聚乳酸的分子量(克/mol)*聚乳酸含量(%)*摩尔量(mol)m 2-4 = molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
=162.14*0.6%*1=0.97克; =162.14*0.6%*1=0.97 g;
设添加了聚乳酸后的PE-TIE为1摩尔,PE-TIE的质量为m1-5,聚乳酸的质量为m2-5It is assumed that the PE-TIE after adding polylactic acid is 1 mol, the mass of PE-TIE is m 1-5 , and the mass of polylactic acid is m 2-5 ;
m1-5=PE-TIE的分子量(克/mol)*PE-TIE含量(%)*摩尔量(mol)m 1-5 = molecular weight of PE-TIE (g/mol) * PE-TIE content (%) * molar amount (mol)
=32.67*99.4%*1=32.47克;=32.67*99.4%*1=32.47 g;
m2-5=聚乳酸的分子量(克/mol)*聚乳酸含量(%)*摩尔量(mol)m 2-5 = molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
=162.14*0.6%*1=0.97克;=162.14*0.6%*1=0.97 g;
设添加了聚乳酸后的PE为1摩尔,PE的质量为m1-6,聚乳酸的质量为m2-6It is assumed that the amount of PE after adding polylactic acid is 1 mol, the mass of PE is m 1-6 , and the mass of polylactic acid is m 2-6 ;
m1-6=PE的分子量(克/mol)*PE含量(%)*摩尔量(mol)m 1-6 = molecular weight of PE (g/mol) * PE content (%) * molar amount (mol)
=28.05*99.4%*1=27.88克;=28.05*99.4%*1=27.88 g;
m2-6=聚乳酸的分子量(克/mol)*聚乳酸含量(%)*摩尔量(mol)m 2-6 = molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
=162.14*0.6%*1=0.97克;=162.14*0.6%*1=0.97 g;
以外层PP为例,添加的聚乳酸的质量占PP质量的百分比为:0.97/(40.82+0.97)*100%=2.32%;其余各层材料中添加的聚乳酸的质量百分比的计算以此类推;Taking the outer layer PP as an example, the mass of the added polylactic acid as a percentage of the mass of the PP is: 0.97 / (40.8 2 + 0.97) * 100% = 2.32%; the calculation of the mass percentage of the polylactic acid added in the remaining layers of materials and so on ;
PP/PP-TIE/PA6/EVOH/PA6/PE-TIE/PE从左至右聚乳酸的添加质量百分比为:2.32/2.10/0.86/1.08/0.86/2.90/3.36。The percentage by mass of PP/PP-TIE/PA6/EVOH/PA6/PE-TIE/PE from left to right polylactic acid was 2.32/2.10/0.86/1.08/0.86/2.90/3.36.
当聚乳酸的添加量占相应层材料总质量的0.3-15%范围内时,对该层材料的机械性能和阻隔性能没有影响。When the amount of polylactic acid added is in the range of 0.3-15% of the total mass of the corresponding layer material, there is no influence on the mechanical properties and barrier properties of the layer material.
为了提高亲水基团的加工适性和分散性,可以选择相容性十分优异的聚合物进行共聚。例如:聚己内酯(PCL)与海藻酸钠共聚的共聚物。In order to improve the processing suitability and dispersibility of the hydrophilic group, a polymer having excellent compatibility can be selected for copolymerization. For example: a copolymer of polycaprolactone (PCL) copolymerized with sodium alginate.
1、已知海藻酸钠的单体分子式为(C5H7O4COONa)n,聚己内酯的单体分子式为 [CH2-(CH2)4-COO]m,海藻酸钠的接枝率为50-80%的聚己内酯共聚物的单体分子式为[CH2-(CH2)4-COO]m(C5H7O4COONa)n,由该单体分子式可知,海藻酸钠中含有的亲水基团为羧酸钠(—COONa)、羟基(—OH)和酯基(—COOR),聚己内酯中含有的亲水基团为酯基(—COOR),其中,羧酸钠(—COONa)的亲水活性大于羟基(—OH)的亲水活性,海藻酸钠中羟基(—OH)的亲水活性等于乙烯-乙烯醇共聚物EVOH中羟基(—OH)的亲水活性,本实施例选择海藻酸钠接枝的聚己内酯共聚物,海藻酸钠的接枝率为60%,作为活性剂添加到各层材料中。1. The monomeric formula of sodium alginate is known as (C 5 H 7 O 4 COONa) n , and the monomeric formula of polycaprolactone is [CH2-(CH2)4-COO] m , grafting of sodium alginate The monomeric formula of the polycaprolactone copolymer having a rate of 50-80% is [CH2-(CH2)4-COO] m (C 5 H 7 O 4 COONa) n , and the molecular formula of the monomer shows that sodium alginate The hydrophilic group contained in the group is sodium carboxylate (—COONa), hydroxyl group (—OH), and ester group (—COOR), and the hydrophilic group contained in the polycaprolactone is an ester group (—COOR), wherein The hydrophilic activity of sodium carboxylate (—COONa) is greater than the hydrophilic activity of hydroxyl (—OH). The hydrophilic activity of hydroxyl (—OH) in sodium alginate is equal to the hydroxyl (—OH) of ethylene-vinyl alcohol copolymer EVOH. Hydrophilic activity, this embodiment selects a sodium alginate grafted polycaprolactone copolymer, the grafting rate of sodium alginate is 60%, and is added as an active agent to each layer of material.
2、由于共聚物中羧酸钠的亲水活性大于复合薄膜材料中具有最高亲水活性的乙烯-乙烯醇共聚物中羟基的亲水活性,在生物降解过程中起主导作用,而复合薄膜材料中EVOH中羟基,PA中酰胺基,PP-TIE和PE-TIE中酸酐的亲水活性的作用被弱化了,为了简化表述,在以下计算中假设EVOH,PA,PP-TIE和PE-TIE的亲水基团与碳原子摩尔比为0。2. Since the hydrophilic activity of sodium carboxylate in the copolymer is greater than the hydrophilic activity of the hydroxyl group in the ethylene-vinyl alcohol copolymer having the highest hydrophilic activity in the composite film material, it plays a leading role in the biodegradation process, and the composite film material The effect of the hydrophilic activity of the hydroxy group in the EVOH, the amide group in the PA, the PP-TIE and the PE-TIE is weakened. To simplify the expression, EVOH, PA, PP-TIE and PE-TIE are assumed in the following calculations. The molar ratio of hydrophilic group to carbon atom is zero.
3、海藻酸钠接枝的聚己内酯共聚物中海藻酸钠的亲水基团与碳原子摩尔比为2/3;聚己内酯的亲水基团与碳原子摩尔比为1/7,计算得:海藻酸钠接枝的聚己内酯共聚物的亲水基团与碳原子摩尔比=2/3*60%+1/7*40%=0.4571。3. The molar ratio of hydrophilic group to carbon atom of sodium alginate in the sodium alginate grafted polycaprolactone copolymer is 2/3; the molar ratio of hydrophilic group to carbon atom of polycaprolactone is 1/ 7. Calculated: the molar ratio of hydrophilic group to carbon atom of the sodium alginate-grafted polycaprolactone copolymer=2/3*60%+1/7*40%=0.4571.
4、EVOH、PA6、PP-TIE、PE-TIE、PE、PP的亲水基团与碳原子摩尔比为0。4. The molar ratio of hydrophilic groups to carbon atoms of EVOH, PA6, PP-TIE, PE-TIE, PE, PP is 0.
5、由于添加型母料的添加量较少,且添加型母料中的载体与被添加的聚合物相同或相似,为了简化表述,在以下计算中将添加型母料中载体的质量忽略。5. Since the addition amount of the additive type master batch is small, and the carrier in the added type master batch is the same as or similar to the added polymer, in order to simplify the expression, the quality of the carrier in the added type master batch is ignored in the following calculation.
以下按照2%摩尔量的海藻酸钠接枝的聚己内酯共聚物添加量为基准值分别计算各层材料中海藻酸钠接枝的聚己内酯共聚物添加的质量百分比:Hereinafter, the mass percentage of the sodium alginate-grafted polycaprolactone copolymer added in each layer of the material is calculated based on the addition amount of the 2% molar amount of the sodium alginate grafted polycaprolactone copolymer:
设式(1)中各层材料分别与海藻酸钠接枝的聚己内酯共聚物以摩尔量之比为98:2进行混合,计算各层材料添加海藻酸钠接枝的聚己内酯共聚物之后的亲水基团与碳原子的摩尔比:The polycaprolactone copolymer grafted with sodium alginate in each layer of the formula (1) is mixed at a molar ratio of 98:2, and the sodium alginate grafted polycaprolactone is calculated for each layer of material. The molar ratio of hydrophilic groups to carbon atoms after the copolymer:
98/100*聚丙烯(n亲水基团:n碳原子)+2/100*海藻酸钠接枝的聚己内酯共聚物(n亲水基团:n碳原子)= 98/100*0+2/100*45.71/100=0.0091;98/100* polypropylene (n hydrophilic group: n carbon atom) +2/100* sodium alginate grafted polycaprolactone copolymer (n hydrophilic group: n carbon atom) = 98/100* 0+2/100*45.71/100=0.0091;
98/100*马来酸酐接枝聚丙烯共聚物(n亲水基团:n碳原子)+2/100*海藻酸钠接枝的聚己内酯共聚物(n 亲水基团:n碳原子)=98/100*0+2/100*45.71/100=0.0091;98/100* maleic anhydride grafted polypropylene copolymer (n hydrophilic group: n carbon atom) + 2/100* sodium alginate grafted polycaprolactone copolymer (n hydrophilic group: n carbon Atomic) =98/100*0+2/100*45.71/100=0.0091;
98/100*聚酰胺6(n亲水基团:n碳原子)+2/100*海藻酸钠接枝的聚己内酯共聚物(n亲水基团:n碳原子)=98/100*0+2/100*45.71/100=0.0091;98/100* polyamide 6 (n hydrophilic group: n carbon atom) +2/100* sodium alginate grafted polycaprolactone copolymer (n hydrophilic group: n carbon atom) = 98/100 *0+2/100*45.71/100=0.0091;
98/100*乙烯-乙烯醇共聚物(n亲水基团:n碳原子)+2/100*海藻酸钠接枝的聚己内酯共聚物(n亲水基团:n碳 原子)=98/100*0+2/100*45.71/100=0.0091;98/100* ethylene-vinyl alcohol copolymer (n hydrophilic group: n carbon atom) + 2/100* sodium alginate grafted polycaprolactone copolymer (n hydrophilic group: n carbon atom) = 98/100*0+2/100*45.71/100=0.0091;
98/100*马来酸酐接枝聚乙烯共聚物(n亲水基团:n碳原子)+2/100*海藻酸钠接枝的聚己内酯共聚物(n 亲水基团:n碳原子)=98/100*0+2/100*45.71/100=0.0091;98/100* maleic anhydride grafted polyethylene copolymer (n hydrophilic group: n carbon atom) + 2/100* sodium alginate grafted polycaprolactone copolymer (n hydrophilic group: n carbon Atomic) =98/100*0+2/100*45.71/100=0.0091;
98/100*聚乙烯(n亲水基团:n碳原子)+2/100*海藻酸钠接枝的聚己内酯共聚物(n亲水基团:n碳原子)=98/100*0+2/100*45.71/100=0.0091;98/100* polyethylene (n hydrophilic group: n carbon atom) +2/100* sodium alginate grafted polycaprolactone copolymer (n hydrophilic group: n carbon atom) = 98/100* 0+2/100*45.71/100=0.0091;
由以上计算得到:在PP/PP-TIE/PA/EVOH/PA/PE-TIE/PE结构中各层材料分别与海藻酸钠接枝的聚己内酯共聚物以摩尔量之比为98:2进行混合,计算混合后的亲水基团与碳原子的摩尔比皆相同,即各层材料的亲水活性皆趋于一致,其降解速率皆趋于一致。各层材料中海藻酸钠接枝的聚己内酯共聚物添加的质量计算如下:From the above calculations: in the PP/PP-TIE/PA/EVOH/PA/PE-TIE/PE structure, the ratio of the polycaprolactone grafted with the sodium alginate in each layer of the material is 98: 2 The mixing is carried out, and the molar ratio of the hydrophilic group to the carbon atom is calculated to be the same, that is, the hydrophilic activities of the materials of the layers tend to be uniform, and the degradation rates tend to be uniform. The mass of the sodium alginate grafted polycaprolactone copolymer added in each layer of material is calculated as follows:
设添加了海藻酸钠接枝的聚己内酯共聚物后的PP为1摩尔,PP的质量为m1-1,海藻酸钠接枝的聚己内酯共聚物的质量为m2-1It is assumed that the PP of the sodium alginate grafted polycaprolactone copolymer is 1 mol, the mass of the PP is m 1-1 , and the mass of the sodium alginate grafted polycaprolactone copolymer is m 2-1. ;
m1-1=PP的分子量(克/mol)*PP含量(%)*摩尔量(mol)m 1-1 = molecular weight of PP (g/mol) * PP content (%) * molar amount (mol)
=41.07*98%*1=40.25克;=41.07*98%*1=40.25 g;
m2-1=海藻酸钠接枝的聚己内酯共聚物的分子量(克/mol)*海藻酸钠接枝的聚己内酯共聚物含量(%)*摩尔量(mol)m 2-1 = molecular weight (g/mol) of sodium alginate grafted polycaprolactone copolymer * sodium alginate grafted polycaprolactone copolymer content (%) * molar amount (mol)
=164.52*2%*1=3.29克; =164.52*2%*1=3.29 g;
设添加了海藻酸钠接枝的聚己内酯共聚物后的PP-TIE为1摩尔,PP-TIE的质量为m1-2,海藻酸钠接枝的聚己内酯共聚物的质量为m2-2The PP-TIE after adding the sodium alginate grafted polycaprolactone copolymer is 1 mole, the mass of the PP-TIE is m 1-2 , and the mass of the sodium alginate grafted polycaprolactone copolymer is m 2-2 ;
m1-2=PP-TIE的分子量(克/mol)*PP-TIE含量(%)*摩尔量(mol)m 1-2 = molecular weight of PP-TIE (g/mol) * PP-TIE content (%) * molar amount (mol)
=45.56*98%*1=44.65克;=45.56*98%*1=44.65 g;
m2-2=海藻酸钠接枝的聚己内酯共聚物的分子量(克/mol)*海藻酸钠接枝的聚己内酯共聚物含量(%)*摩尔量(mol)m 2-2 = molecular weight (g/mol) of sodium alginate grafted polycaprolactone copolymer * sodium alginate grafted polycaprolactone copolymer content (%) * molar amount (mol)
=164.52*2%*1=3.29克;=164.52*2%*1=3.29 g;
设添加了海藻酸钠接枝的聚己内酯共聚物后的PA6为1摩尔,PA6的质量为m1-3,海藻酸钠接枝的聚己内酯共聚物的质量为m2-3It is assumed that the PA6 of the sodium alginate grafted polycaprolactone copolymer is 1 mol, the mass of the PA6 is m 1-3 , and the mass of the sodium alginate grafted polycaprolactone copolymer is m 2-3. ;
m1-3=PA6的分子量(克/mol)*PA6含量(%)*摩尔量(mol)m 1-3 = molecular weight of PA6 (g/mol) * PA6 content (%) * molar amount (mol)
=113.16*98%*1=1120.90克;=113.16*98%*1=1120.90 g;
m2-3=海藻酸钠接枝的聚己内酯共聚物的分子量(克/mol)*海藻酸钠接枝的聚己内酯共聚物含量(%)*摩尔量(mol)m 2-3 = molecular weight (g/mol) of sodium alginate grafted polycaprolactone copolymer * sodium alginate grafted polycaprolactone copolymer content (%) * molar amount (mol)
=164.52*2%*1=3.29克;=164.52*2%*1=3.29 g;
设添加了海藻酸钠接枝的聚己内酯共聚物后的EVOH为1摩尔,EVOH的质量为m1-4,海藻酸钠接枝的聚己内酯共聚物的质量为m2-4It is assumed that the EVOH of the sodium alginate grafted polycaprolactone copolymer is 1 mol, the mass of the EVOH is m 1-4 , and the mass of the sodium alginate grafted polycaprolactone copolymer is m 2-4 ;
m1-4=EVOH的分子量(克/mol)*EVOH含量(%)*摩尔量(mol)m 1-4 = molecular weight of EVOH (g/mol) * EVOH content (%) * molar amount (mol)
=89.73*98%*1=87.94克;=89.73*98%*1=87.94 g;
m2-4=海藻酸钠接枝的聚己内酯共聚物的分子量(克/mol)*海藻酸钠接枝的聚己内酯共聚物含量(%)*摩尔量(mol)m 2-4 = molecular weight (g/mol) of sodium alginate grafted polycaprolactone copolymer * sodium alginate grafted polycaprolactone copolymer content (%) * molar amount (mol)
=164.52*2%*1=3.29克; =164.52*2%*1=3.29 g;
设添加了海藻酸钠接枝的聚己内酯共聚物后的PE-TIE为1摩尔,PE-TIE的质量为m1-5,海藻酸钠接枝的聚己内酯共聚物的质量为m2-5The PE-TIE after adding the sodium alginate grafted polycaprolactone copolymer is 1 mol, the mass of the PE-TIE is m 1-5 , and the mass of the sodium alginate grafted polycaprolactone copolymer is m 2-5 ;
m1-5=PE-TIE的分子量(克/mol)*PE-TIE含量(%)*摩尔量(mol)m 1-5 = molecular weight of PE-TIE (g/mol) * PE-TIE content (%) * molar amount (mol)
=32.67*98%*1=32.02克;=32.67*98%*1=32.02 g;
m2-5=海藻酸钠接枝的聚己内酯共聚物的分子量(克/mol)*海藻酸钠接枝的聚己内酯共聚物含量(%)*摩尔量(mol)m 2-5 = molecular weight (g/mol) of sodium alginate grafted polycaprolactone copolymer * sodium alginate grafted polycaprolactone copolymer content (%) * molar amount (mol)
=164.52*2%*1=3.29克;=164.52*2%*1=3.29 g;
设添加了海藻酸钠接枝的聚己内酯共聚物后的PE为1摩尔,PE的质量为m1-6,海藻酸钠接枝的聚己内酯共聚物的质量为m2-6It is assumed that the polyethylene of the sodium alginate grafted polycaprolactone copolymer is 1 mol, the mass of the PE is m 1-6 , and the mass of the sodium alginate grafted polycaprolactone copolymer is m 2-6. ;
m1-6=PE的分子量(克/mol)*PE含量(%)*摩尔量(mol)m 1-6 = molecular weight of PE (g/mol) * PE content (%) * molar amount (mol)
=28.05*98%*1=27.49克;=28.05*98%*1=27.49 grams;
m2-6=海藻酸钠接枝的聚己内酯共聚物的分子量(克/mol)*海藻酸钠接枝的聚己内酯共聚物含量(%)*摩尔量(mol)m 2-6 = molecular weight (g/mol) of sodium alginate grafted polycaprolactone copolymer * sodium alginate grafted polycaprolactone copolymer content (%) * molar amount (mol)
=164.52*2%*1=3.29克;=164.52*2%*1=3.29 g;
以外层PP为例,添加的海藻酸钠接枝的聚己内酯共聚物的质量占PP质量的百分比为:3.29/(40.25+3.29)*100%=7.56%;其余各层材料中添加的海藻酸钠接枝的聚己内酯共聚物的质量百分比的计算以此类推;Taking the outer layer PP as an example, the mass of the added sodium alginate grafted polycaprolactone copolymer accounts for the mass of the PP: 3.29/(40.25+3.29)*100%=7.56%; the remaining layers are added to the material. The calculation of the mass percentage of the sodium alginate grafted polycaprolactone copolymer is analogous;
PP/PP-TIE/PA6/EVOH/PA6/PE-TIE/PE从左至右海藻酸钠接枝的聚己内酯共聚物的添加质量百分比为:The percentage by mass of PP/PP-TIE/PA6/EVOH/PA6/PE-TIE/PE from left to right sodium alginate grafted polycaprolactone copolymer is:
7.56/6.86/2,88/3.61/2.88/9.32/10.69。7.56/6.86/2,88/3.61/2.88/9.32/10.69.
当海藻酸钠接枝的聚己内酯共聚物的聚己内酯共聚物的添加量占相应层材料总质量 的0.3-15%范围内时,对该层材料的机械性能和阻隔性能没有影响。When the polycaprolactone copolymer of the sodium alginate grafted polycaprolactone copolymer is added, the total mass of the corresponding layer material is When it is in the range of 0.3-15%, there is no influence on the mechanical properties and barrier properties of the layer material.
实施例二:(第二技术方案的实例)Embodiment 2: (Example of the second technical solution)
一种可降解PP-EVOH高阻隔复合薄膜,该复合薄膜的结构如下:A degradable PP-EVOH high barrier composite film, the structure of the composite film is as follows:
PP/PP-TIE/EVOH/PE-TIE/PE    式(2)PP/PP-TIE/EVOH/PE-TIE/PE type (2)
式(2)中,从左往右依次表示的含义是:In equation (2), the meanings from left to right are:
PP表示外层,其功能为保护层或展示层,其材料为聚丙烯,其单体分子式为-[CH2-CH(CH3)]n-,聚丙烯不含亲水基团;PP denotes an outer layer, the function of which is a protective layer or a display layer, the material of which is polypropylene, the monomer formula is -[CH 2 -CH(CH 3 )] n -, and the polypropylene does not contain a hydrophilic group;
PP-TIE表示第一粘合层,其材料为马来酸酐接枝的聚丙烯共聚物,由95%重量的聚丙烯和5%重量的马来酸酐混合形成,其单体分子式为-[CH2-CH(CH3)]n-[C4H2O3]m,马来酸酐接枝的聚丙烯共聚物含有的亲水基团为酸酐—OC-O-CO—;PP-TIE denotes a first adhesive layer which is a maleic anhydride grafted polypropylene copolymer formed by mixing 95% by weight of polypropylene and 5% by weight of maleic anhydride, and its monomer formula is -[CH 2 -CH(CH 3 )] n -[C 4 H 2 O 3 ] m , the hydrophilic group of the maleic anhydride grafted polypropylene copolymer is anhydride-OC-O-CO-;
EVOH表示中层,其功能为阻隔层,其材料为EVOH表示乙烯-乙烯醇共聚物,乙烯-乙烯醇共聚物为32%重量的乙烯PE和68%重量的乙烯醇PVA,其单体分子式为[CH2CH2]1[CH2CHOH]1.4,乙烯-乙烯醇共聚物含有的亲水基团为羟基—OH;EVOH denotes a middle layer which functions as a barrier layer, the material of which is EVOH represents an ethylene-vinyl alcohol copolymer, the ethylene-vinyl alcohol copolymer is 32% by weight of ethylene PE and 68% by weight of vinyl alcohol PVA, and the monomer molecular formula is [ CH 2 CH 2 ] 1 [CH 2 CHOH] 1.4 , the hydrophilic group contained in the ethylene-vinyl alcohol copolymer is hydroxyl-OH;
PE-TIE表示第二粘合层,其材料为马来酸酐接枝的聚乙烯共聚物,由95%重量的聚乙烯和5%重量的马来酸酐混合形成,其单体分子式为-[CH2-CH2]n-[C4H2O3]m,马来酸酐接枝的聚乙烯共聚物含有的亲水基团为酸酐—OC-O-CO—;PE-TIE denotes a second adhesive layer which is a maleic anhydride grafted polyethylene copolymer formed by mixing 95% by weight of polyethylene and 5% by weight of maleic anhydride, and its monomer formula is -[CH 2 -CH 2 ] n -[C 4 H 2 O 3 ] m , the hydrophilic group of the maleic anhydride grafted polyethylene copolymer is anhydride-OC-O-CO-;
PE表示内层,其功能为热封层,其材料为聚乙烯,其单体分子式为-[CH2-CH2]n-,聚乙烯不含亲水基团。PE denotes an inner layer which functions as a heat seal layer and whose material is polyethylene, and its monomer formula is -[CH 2 -CH 2 ] n -, and the polyethylene does not contain a hydrophilic group.
所述外层中,聚丙烯由全同立构聚丙烯均聚物或/和聚丙烯无规共聚物组成,聚丙烯的密度为0.910g/cm3,实际应用时,若取密度为0.880g/cm3、0.905g/cm3或其他介于0.880-0.910g/cm3之间的值也可达到相同效果。In the outer layer, the polypropylene is composed of an isotactic polypropylene homopolymer or/and a polypropylene random copolymer, and the density of the polypropylene is 0.910 g/cm 3 , and in practical use, the density is 0.880 g. The same effect can also be achieved with values of /cm 3 , 0.905 g/cm 3 or other values between 0.880 and 0.910 g/cm 3 .
所述第一粘合层中,马来酸酐接枝的聚丙烯共聚物密度为0.910g/cm3,实际应用时, 若取密度为0.880g/cm3、0.905g/cm3或其他介于0.880-0.910g/cm3之间的值也可达到相同效果,其中,马来酸酐接枝率为5%重量,实际应用时,若取0.3%重量、8%重量、10%重量或其他介于0.3-10%重量之间的值也可达到相同效果。In the first adhesive layer, the density of the maleic anhydride grafted polypropylene copolymer is 0.910 g/cm 3 , and in practical use, the density is 0.880 g/cm 3 , 0.905 g/cm 3 or the like. The same effect can be achieved by a value between 0.880 and 0.910 g/cm 3 , wherein the maleic anhydride graft ratio is 5% by weight, and in practice, 0.3% by weight, 8% by weight, 10% by weight or other A value between 0.3 and 10% by weight can also achieve the same effect.
所述阻隔层中,乙烯-乙烯醇共聚物的密度为1.170g/cm3,实际应用时,若取密度为1.190g/cm3、1.18g/cm3或其他介于1.170-1.190g/cm3之间的数值,也可达到相同效果,乙烯-乙烯醇共聚物的乙烯摩尔含量为32%,实际应用时,若乙烯摩尔含量为26%、30%、48%或其他介于26-48%之间的数值,也可达到相同效果。The barrier layer, an ethylene - vinyl alcohol copolymer has a density of 1.170g / cm 3, the actual application, if we take a density of 1.190g / cm 3, 1.18g / cm 3 or other between 1.170-1.190g / cm The value between the three can also achieve the same effect. The ethylene-vinyl alcohol copolymer has an ethylene molar content of 32%. In practical applications, if the ethylene molar content is 26%, 30%, 48% or other between 26-48 The value between % can also achieve the same effect.
所述第二粘合层中,马来酸酐接枝的聚乙烯共聚物的密度为0.910g/cm3,实际应用时,若其密度取值为0.950g/cm3、0.930g/cm3或其他介于0.910-0.950g/cm3之间的数值,也可达到相同效果,马来酸酐接枝率为5%重量,实际应用时,若取0.3%重量、8%重量、10%重量或其他介于0.3-10%重量之间的值也可达到相同效果。In the second adhesive layer, the density of the maleic anhydride grafted polyethylene copolymer is 0.910 g/cm 3 , and in practical use, if the density is 0.950 g/cm 3 , 0.930 g/cm 3 or Other values between 0.910 and 0.950 g/cm 3 can also achieve the same effect. The maleic anhydride graft ratio is 5% by weight. In practical applications, 0.3% by weight, 8% by weight, 10% by weight or Other values between 0.3 and 10% by weight can also achieve the same effect.
所述热封层中,聚乙烯的密度为0.900-0.935g/cm3,聚乙烯中包含聚乙烯共混物,该聚乙烯共混物的密度为0.910-0.925g/cm3,所述聚乙烯共混物由50-99%重量的聚乙烯和1-50%重量的乙烯基均聚物组成,或者所述聚乙烯共混物由50-99%重量的聚乙烯和1-50%重量的乙烯基共聚物组成,所述乙烯基共聚物由乙烯与C4-C12的α-烯烃、环烯烃、乙烯基芳烃和极性乙烯基单体中的至少一种组成,所述乙烯基共聚物的密度为0.880-0.915g/cm3The heat seal layer, the polyethylene having a density of 0.900-0.935g / cm 3, a polyethylene blend containing polyethylene, the density of the polyethylene blend of 0.910-0.925g / cm 3, the poly The ethylene blend consists of 50-99% by weight of polyethylene and 1-50% by weight of a vinyl homopolymer, or the polyethylene blend consists of 50-99% by weight of polyethylene and 1-50% by weight. Composition of a vinyl copolymer composed of at least one of ethylene and a C4-C12 alpha-olefin, a cycloolefin, a vinyl arene, and a polar vinyl monomer, the vinyl copolymer The density is from 0.880 to 0.915 g/cm 3 .
所述外层的功能为保护层或展示层,其中,当其功能为保护层时,具有耐磨、耐温的作用;当其功能为展示层时,可用于印刷展示相关信息,或者透明展示包装内容物。The function of the outer layer is a protective layer or a display layer, wherein when it functions as a protective layer, it has the functions of abrasion resistance and temperature resistance; when its function is a display layer, it can be used for printing display related information or transparent display Package contents.
所述复合薄膜可以通过涂层、金属蒸镀、复合获得相应的附加功能。The composite film can obtain corresponding additional functions through coating, metal evaporation, and compounding.
所述复合薄膜中的各层材料均通过引入生物基获得趋于一致的生物降解性能,所述生物基是一类在垃圾处理场或堆肥条件下具有生物降解活性的添加型母料,该添加型母料按比例均匀添加到各层材料中,然后通过熔融共挤方法制备复合薄膜。 Each layer of the composite film obtains a uniform biodegradability by introducing a bio-based group, which is a type of additive masterbatch having biodegradability in a garbage disposal site or composting condition, the addition The master batch is uniformly added to each layer of the material in proportion, and then the composite film is prepared by a melt coextrusion method.
所述添加型母料由载体和活性剂组成,所述活性剂为含有亲水基团的聚合物,其中,活性剂的有效成份为亲水基团,所述亲水基团是指羧酸盐—COO-、羧基—COOH、羟基—OH、醛基—CHO、酰胺基—CONH2、酸酐—OC-O-CO—和酯基—COOR中的至少一种。The additive type masterbatch is composed of a carrier and an active agent, and the active agent is a polymer containing a hydrophilic group, wherein the active component of the active agent is a hydrophilic group, and the hydrophilic group means a carboxylic acid. salt -COO -, at least one carboxy group -COOH, a hydroxyl group -OH, an aldehyde group -CHO, amide groups -CONH 2, -OC-O-CO- acid anhydride and the ester group -COOR.
所述式(2)各层材料以及添加型母料中,亲水基团按照亲水活性从高到低排列依次为羧酸盐—COO-、羧基—COOH、羟基—OH、醛基—CHO、酰胺基—CONH2、酸酐—OC-O-CO—、酯基—COOR。(2) The layers of additive in the masterbatch and the hydrophilic group according to the formula hydrophilic active were ordered from carboxylate -COO -, a carboxyl group -COOH, a hydroxyl group -OH, -CHO aldehyde , amide group - CONH 2 , anhydride - OC-O-CO -, ester group - COOR.
所述载体针对各层材料按相似相溶原理进行选择:The carrier is selected for each layer of material according to a similar compatibility principle:
对于外层的聚丙烯材料,添加型母料中的载体为聚丙烯、聚乙烯中的至少一种;For the outer layer of the polypropylene material, the carrier in the additive type master batch is at least one of polypropylene and polyethylene;
对于第一粘合层的马来酸酐接枝的聚丙烯共聚物材料,添加型母料中的载体为聚丙烯、聚乙烯中的至少一种;For the maleic anhydride grafted polypropylene copolymer material of the first adhesive layer, the carrier in the additive type master batch is at least one of polypropylene and polyethylene;
对于中层的乙烯-乙烯醇共聚物材料,添加型母料中的载体为聚乙烯;For the intermediate layer of ethylene-vinyl alcohol copolymer material, the carrier in the additive type masterbatch is polyethylene;
对于第二粘合层的马来酸酐接枝的聚乙烯共聚物材料,添加型母料中的载体为聚乙烯;For the maleic anhydride grafted polyethylene copolymer material of the second adhesive layer, the carrier in the additive type master batch is polyethylene;
对于内层的聚乙烯材料,添加型母料中的载体为聚乙烯。For the inner layer of polyethylene material, the carrier in the additive masterbatch is polyethylene.
所述添加型母料在各层材料中的添加量控制在该层材料总质量的0.3-15%范围;所述添加型母料中亲水基团的亲水活性应大于或等于式(2)各层材料中亲水基团的亲水活性;通过加入添加型母料,使式(2)中各层材料的亲水基团与碳原子的摩尔比趋于一致,即生物活性趋于一致,从而使复合薄膜的各层材料降解速率趋于一致。The added amount of the added masterbatch in each layer of material is controlled within a range of 0.3-15% of the total mass of the layer of the material; the hydrophilic activity of the hydrophilic group in the added masterbatch should be greater than or equal to the formula (2) The hydrophilic activity of the hydrophilic group in each layer of material; by adding the additive type masterbatch, the molar ratio of the hydrophilic group to the carbon atom of each layer of the material in the formula (2) tends to be uniform, that is, the biological activity tends to Consistently, the degradation rate of each layer of the composite film tends to be uniform.
根据实施例二的复合薄膜结构中各种材料所含亲水基团的亲水活性从高到低排序为羟基>酸酐,即式(2)中各层材料的亲水活性从高到低排序为乙烯-乙烯醇共聚物EVOH(32%PE+68%PVA)>PP-TIE(95%PP+5%马来酸酐)>PE-TIE(95%PE+5%马来酸酐)>聚乙烯PE=聚丙烯PP。According to the composite film structure of the second embodiment, the hydrophilic activity of the hydrophilic groups contained in the various materials is ranked from high to low to hydroxyl>anhydride, that is, the hydrophilic activity of each layer of the material in the formula (2) is ranked from high to low. It is ethylene-vinyl alcohol copolymer EVOH (32% PE + 68% PVA) > PP-TIE (95% PP + 5% maleic anhydride) > PE-TIE (95% PE + 5% maleic anhydride) > polyethylene PE = polypropylene PP.
选择亲水活性大于复合薄膜材料中EVOH(羟基)亲水活性的海藻酸钠作为添加活性剂,弱化复合薄膜材料中原有的亲水基团的亲水活性。 The sodium alginate having a hydrophilic activity greater than the hydrophilic activity of EVOH (hydroxyl) in the composite film material is selected as an additive active agent to weaken the hydrophilic activity of the original hydrophilic group in the composite film material.
1、已知海藻酸钠的单体分子式为(C5H7O4COONa)n,由该单体分子式可知,海藻酸钠中含有的亲水基团为羧酸钠(—COONa)、羟基(—OH)和酯基(—COOR),其中,羧酸钠(—COONa)的亲水活性大于羟基(—OH)的亲水活性,海藻酸钠中羟基(—OH)的亲水活性等于乙烯-乙烯醇共聚物EVOH中羟基(—OH)的亲水活性,故本实施例选择聚合物海藻酸钠作为活性剂添加到各层材料中。1. It is known that the monomeric formula of sodium alginate is (C 5 H 7 O 4 COONa) n . From the molecular formula, the hydrophilic group contained in sodium alginate is sodium carboxylate (—COONa) and hydroxyl group. (—OH) and ester group (—COOR), wherein the hydrophilic activity of sodium carboxylate (—COONa) is greater than the hydrophilic activity of hydroxyl group (—OH), and the hydrophilic activity of hydroxyl group (—OH) in sodium alginate is equal to The hydrophilic activity of the hydroxyl group (—OH) in the ethylene-vinyl alcohol copolymer EVOH, so the polymer sodium alginate was selected as the active agent in the present embodiment.
2、由于海藻酸钠中羧酸钠的亲水活性大于复合薄膜材料中具有最高亲水活性的乙烯-乙烯醇共聚物中羟基的亲水活性,在生物降解过程中起主导作用,而复合薄膜材料中EVOH中羟基,PP-TIE和PE-TIE中酸酐的亲水活性的作用被弱化了,为了简化表述,在以下计算中假设EVOH,PP-TIE和PE-TIE的亲水基团与碳原子摩尔比为0。2. Since the hydrophilic activity of sodium carboxylate in sodium alginate is greater than the hydrophilic activity of hydroxyl groups in the ethylene-vinyl alcohol copolymer having the highest hydrophilic activity in the composite film material, it plays a leading role in the biodegradation process, and the composite film The effect of the hydrophilic activity of the hydroxyl groups in the EVOH, PP-TIE and PE-TIE in the material was weakened. To simplify the description, the hydrophilic groups and carbon of EVOH, PP-TIE and PE-TIE were assumed in the following calculations. The atomic molar ratio is zero.
3、计算得:海藻酸钠的亲水基团与碳原子摩尔比为2/3。3. Calculated: The molar ratio of hydrophilic group to carbon atom of sodium alginate is 2/3.
4、EVOH、PP-TIE、PE-TIE、PE、PP的亲水基团与碳原子摩尔比为0。4. The molar ratio of hydrophilic group to carbon atom of EVOH, PP-TIE, PE-TIE, PE, PP is 0.
5、由于添加型母料的添加量较少,且添加型母料中的载体与被添加的聚合物相同或相似,为了简化表述,在以下计算中将添加型母料中载体的质量忽略。5. Since the addition amount of the additive type master batch is small, and the carrier in the added type master batch is the same as or similar to the added polymer, in order to simplify the expression, the quality of the carrier in the added type master batch is ignored in the following calculation.
以下按照1%、2.2%摩尔量的海藻酸钠添加量为基准值分别计算各层材料中海藻酸钠添加的质量百分比:The following is to calculate the mass percentage of sodium alginate added in each layer of material according to the addition amount of 1% and 2.2% molar amount of sodium alginate:
A.1%摩尔量的海藻酸钠添加量A. 1% molar amount of sodium alginate added
设式(1)中各层材料分别与海藻酸钠以摩尔量之比为99:1进行混合,计算各层材料添加海藻酸钠之后的亲水基团与碳原子的摩尔比:The material of each layer in formula (1) is mixed with sodium alginate in a molar ratio of 99:1, and the molar ratio of hydrophilic group to carbon atom after adding sodium alginate in each layer material is calculated:
99/100*聚丙烯(n亲水基团:n碳原子)+1/100*海藻酸钠(n亲水基团:n碳原子)=99/100*0+1/100*2/3=0.0067;99/100* polypropylene (n hydrophilic group: n carbon atom) +1/100* sodium alginate (n hydrophilic group: n carbon atom) =99/100*0+1/100*2/3 =0.0067;
99/100*马来酸酐接枝聚丙烯共聚物(n亲水基团:n碳原子)+1/100*海藻酸钠(n亲水基团:n碳原子)=99/100*0+1/100*2/3=0.0067;99/100* maleic anhydride grafted polypropylene copolymer (n hydrophilic group: n carbon atom) +1/100* sodium alginate (n hydrophilic group: n carbon atom) = 99/100*0+ 1/100*2/3=0.0067;
99/100*乙烯-乙烯醇共聚物(n亲水基团:n碳原子)+1/100*海藻酸钠(n亲水基团:n碳原子)=99/100*0+1/100*2/3=0.0067; 99/100* ethylene-vinyl alcohol copolymer (n hydrophilic group: n carbon atom) + 1/100* sodium alginate (n hydrophilic group: n carbon atom) = 99/100*0+1/100 *2/3=0.0067;
99/100*马来酸酐接枝聚乙烯共聚物(n亲水基团:n碳原子)+1/100*海藻酸钠(n亲水基团:n碳原子)=99/100*0+1/100*2/3=0.0067;99/100* maleic anhydride grafted polyethylene copolymer (n hydrophilic group: n carbon atom) +1/100* sodium alginate (n hydrophilic group: n carbon atom) = 99/100*0+ 1/100*2/3=0.0067;
99/100*聚乙烯(n亲水基团:n碳原子)+1/100*海藻酸钠(n亲水基团:n碳原子)=99/100*0+1/100*2/3=0.0067。99/100* polyethylene (n hydrophilic group: n carbon atom) +1/100* sodium alginate (n hydrophilic group: n carbon atom) =99/100*0+1/100*2/3 =0.0067.
由以上计算得到:在PP/PP-TIE/EVOH/PE-TIE/PE结构中各层材料分别与海藻酸钠以摩尔量之比为99:1进行混合,计算混合后的亲水基团与碳原子的摩尔比皆相同,即各层材料的亲水活性皆趋于一致,其降解速率皆趋于一致。各层材料中海藻酸钠添加的质量计算如下:It is calculated from the above that in the PP/PP-TIE/EVOH/PE-TIE/PE structure, the materials of each layer are mixed with sodium alginate in a molar ratio of 99:1, and the mixed hydrophilic groups are calculated. The molar ratios of the carbon atoms are the same, that is, the hydrophilic activities of the materials of the layers tend to be uniform, and the degradation rates tend to be uniform. The mass of sodium alginate added in each layer of material is calculated as follows:
设添加了海藻酸钠后的PP为1摩尔,PP的质量为m1-1,海藻酸钠的质量为m2-1It is assumed that the PP after adding sodium alginate is 1 mol, the mass of PP is m 1-1 , and the mass of sodium alginate is m 2-1 ;
m1-1=PP的分子量(克/mol)*PP含量(%)*摩尔量(mol)m 1-1 = molecular weight of PP (g/mol) * PP content (%) * molar amount (mol)
=41.07*99%*1=40.66克;=41.07*99%*1=40.66 g;
m2-1=海藻酸钠的分子量(克/mol)*海藻酸钠含量(%)*摩尔量(mol)m 2-1 = molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
=198.12*1%*1=1.98克;=198.12*1%*1=1.98 g;
设添加了海藻酸钠后的PP-TIE为1摩尔,PP-TIE的质量为m1-2,海藻酸钠的质量为m2-2It is assumed that the PP-TIE after adding sodium alginate is 1 mol, the mass of PP-TIE is m 1-2 , and the mass of sodium alginate is m 2-2 ;
m1-2=PP-TIE的分子量(克/mol)*PP-TIE含量(%)*摩尔量(mol)m 1-2 = molecular weight of PP-TIE (g/mol) * PP-TIE content (%) * molar amount (mol)
=45.56*99%*1=45.10克;=45.56*99%*1=45.10 g;
m2-2=海藻酸钠的分子量(克/mol)*海藻酸钠含量(%)*摩尔量(mol)m 2-2 = molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
=198.12*1%*1=1.98克;=198.12*1%*1=1.98 g;
设添加了海藻酸钠后的EVOH为1摩尔,EVOH的质量为m1-3,海藻酸钠的质量为m2-3It is assumed that the EVOH after adding sodium alginate is 1 mol, the mass of EVOH is m 1-3 , and the mass of sodium alginate is m 2-3 ;
m1-3=EVOH的分子量(克/mol)*EVOH含量(%)*摩尔量(mol)m 1-3 = molecular weight of EVOH (g/mol) * EVOH content (%) * molar amount (mol)
=89.73*99%*1=88.83克;=89.73*99%*1=88.83 grams;
m2-3=海藻酸钠的分子量(克/mol)*海藻酸钠含量(%)*摩尔量(mol) m 2-3 = molecular weight of sodium alginate (g / mol) * sodium alginate content (%) * molar amount (mol)
=198.12*1%*1=1.98克;=198.12*1%*1=1.98 g;
设添加了海藻酸钠后的PE-TIE为1摩尔,PE-TIE的质量为m1-4,海藻酸钠的质量为m2-4It is assumed that the PE-TIE after adding sodium alginate is 1 mol, the mass of PE-TIE is m 1-4 , and the mass of sodium alginate is m 2-4 ;
m1-4=PE-TIE的分子量(克/mol)*PE-TIE含量(%)*摩尔量(mol)m 1-4 = PE-TIE molecular weight (g / mol) * PE-TIE content (%) * molar rate (mol)
=32.67*99%*1=32.34克;=32.67*99%*1=32.34 grams;
m2-4=海藻酸钠的分子量(克/mol)*海藻酸钠含量(%)*摩尔量(mol)m 2-4 = molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
=198.12*1%*1=1.98克;=198.12*1%*1=1.98 g;
设添加了海藻酸钠后的PE为1摩尔,PE的质量为m1-5,海藻酸钠的质量为m2-5It is assumed that the amount of PE after adding sodium alginate is 1 mol, the mass of PE is m 1-5 , and the mass of sodium alginate is m 2-5 ;
m1-5=PE的分子量(克/mol)*PE含量(%)*摩尔量(mol)m 1-5 = molecular weight of PE (g/mol) * PE content (%) * molar amount (mol)
=28.05*99%*1=27.77克;=28.05*99%*1=27.77 grams;
m2-5=海藻酸钠的分子量(克/mol)*海藻酸钠含量(%)*摩尔量(mol)m 2-5 = molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
=198.12*1%*1=1.98克;=198.12*1%*1=1.98 g;
以外层PP为例,添加的海藻酸钠的质量占PP质量的百分比为:1.98/(40.66+1.98)*100%=4.64%;其余各层材料中添加的海藻酸钠的质量百分比的计算以此类推;Taking the outer layer PP as an example, the mass of the added sodium alginate as a percentage of the mass of the PP is: 1.98 / (40.66 + 1.98) * 100% = 4.64%; the mass percentage of the sodium alginate added in the remaining layers is calculated by Such push;
PP/PP-TIE/EVOH/PE-TIE/PE从左至右海藻酸钠的添加质量百分比为:The percentage of added mass of sodium alginate from PP to PP-TIE/EVOH/PE-TIE/PE from left to right is:
4.64/4.21/2.18/5.77/6.66。4.64/4.21/2.18/5.77/6.66.
B.2.2%摩尔量的海藻酸钠添加量B. 2.2% molar amount of sodium alginate added
设式(2)中各层材料分别与海藻酸钠以摩尔量之比为97.8:2.2进行混合,计算各层材料添加海藻酸钠之后的亲水基团与碳原子的摩尔比:The material of each layer in formula (2) was mixed with sodium alginate in a molar ratio of 97.8:2.2, and the molar ratio of hydrophilic group to carbon atom after adding sodium alginate to each layer material was calculated:
97.8/100*聚丙烯(n亲水基团:n碳原子)+2.2/100*海藻酸钠(n亲水基团:n碳原子)= 97.8/100*0+2.2/100*2/3=0.0147;97.8/100* polypropylene (n hydrophilic group: n carbon atom) + 2.2/100* sodium alginate (n hydrophilic group: n carbon atom) = 97.8/100*0+2.2/100*2/3=0.0147;
97.8/100*马来酸酐接枝聚丙烯共聚物(n亲水基团:n碳原子)+2.2/100*海藻酸钠(n亲水基团:n碳原子)=97.8/100*0+2.2/100*2/3=0.0147;97.8/100* maleic anhydride grafted polypropylene copolymer (n hydrophilic group: n carbon atom) + 2.2/100* sodium alginate (n hydrophilic group: n carbon atom) = 97.8/100*0+ 2.2/100*2/3=0.0147;
97.8/100*乙烯-乙烯醇共聚物(n亲水基团:n碳原子)+2.2/100*海藻酸钠(n亲水基团:n碳原子)=97.8/100*0+2.2/100*2/3=0.0147;97.8/100* ethylene-vinyl alcohol copolymer (n hydrophilic group: n carbon atom) + 2.2/100* sodium alginate (n hydrophilic group: n carbon atom) = 97.8/100*0+2.2/100 *2/3=0.0147;
97.8/100*马来酸酐接枝聚乙烯共聚物(n亲水基团:n碳原子)+2.2/100*海藻酸钠(n亲水基团:n碳原子)=97.8/100*0+2.2/100*2/3=0.0147;97.8/100* maleic anhydride grafted polyethylene copolymer (n hydrophilic group: n carbon atom) +2.2/100* sodium alginate (n hydrophilic group: n carbon atom) = 97.8/100*0+ 2.2/100*2/3=0.0147;
97.8/100*聚乙烯(n亲水基团:n碳原子)+2.2/100*海藻酸钠(n亲水基团:n碳原子)=97.8/100*0+2.2/100*2/3=0.0147。97.8/100* polyethylene (n hydrophilic group: n carbon atom) + 2.2/100* sodium alginate (n hydrophilic group: n carbon atom) = 97.8/100*0+2.2/100*2/3 =0.0147.
由以上计算得到:在PP/PP-TIE/EVOH/PE-TIE/PE结构中各层材料分别与海藻酸钠以摩尔量之比为97.8:2.2进行混合,计算混合后的亲水基团与碳原子的摩尔比皆相同,即各层材料的亲水活性皆趋于一致,其降解速率皆趋于一致。各层材料中海藻酸钠添加的质量计算如下:It is calculated from the above that in the PP/PP-TIE/EVOH/PE-TIE/PE structure, the materials of each layer are mixed with sodium alginate in a molar ratio of 97.8:2.2, and the mixed hydrophilic groups are calculated. The molar ratios of the carbon atoms are the same, that is, the hydrophilic activities of the materials of the layers tend to be uniform, and the degradation rates tend to be uniform. The mass of sodium alginate added in each layer of material is calculated as follows:
设添加了海藻酸钠后的PP为1摩尔,PP的质量为m1-1,海藻酸钠的质量为m2-1It is assumed that the PP after adding sodium alginate is 1 mol, the mass of PP is m 1-1 , and the mass of sodium alginate is m 2-1 ;
m1-1=PP的分子量(克/mol)*PP含量(%)*摩尔量(mol)m 1-1 = molecular weight of PP (g/mol) * PP content (%) * molar amount (mol)
=41.07*97.8%*1=40.17克;=41.07*97.8%*1=40.17 g;
m2-1=海藻酸钠的分子量(克/mol)*海藻酸钠含量(%)*摩尔量(mol)m 2-1 = molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
=198.12*2.2%*1=4.36克;=198.12*2.2%*1=4.36 g;
设添加了海藻酸钠后的PP-TIE为1摩尔,PP-TIE的质量为m1-2,海藻酸钠的质量为m2-2It is assumed that the PP-TIE after adding sodium alginate is 1 mol, the mass of PP-TIE is m 1-2 , and the mass of sodium alginate is m 2-2 ;
m1-2=PP-TIE的分子量(克/mol)*PP-TIE含量(%)*摩尔量(mol)m 1-2 = molecular weight of PP-TIE (g/mol) * PP-TIE content (%) * molar amount (mol)
=45.56*97.8%*1=44.56克;=45.56*97.8%*1=44.56 g;
m2-2=海藻酸钠的分子量(克/mol)*海藻酸钠含量(%)*摩尔量(mol) m 2-2 = molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
=198.12*2.2%*1=4.36克;=198.12*2.2%*1=4.36 g;
设添加了海藻酸钠后的EVOH为1摩尔,EVOH的质量为m1-3,海藻酸钠的质量为m2-3It is assumed that the EVOH after adding sodium alginate is 1 mol, the mass of EVOH is m 1-3 , and the mass of sodium alginate is m 2-3 ;
m1-3=EVOH的分子量(克/mol)*EVOH含量(%)*摩尔量(mol)m 1-3 = molecular weight of EVOH (g/mol) * EVOH content (%) * molar amount (mol)
=89.73*97.8%*1=87.76克;=89.73*97.8%*1=87.76 g;
m2-3=海藻酸钠的分子量(克/mol)*海藻酸钠含量(%)*摩尔量(mol)m 2-3 = molecular weight of sodium alginate (g / mol) * sodium alginate content (%) * molar amount (mol)
=198.12*2.2%*1=4.36克;=198.12*2.2%*1=4.36 g;
设添加了海藻酸钠后的PE-TIE为1摩尔,PE-TIE的质量为m1-4,海藻酸钠的质量为m2-4It is assumed that the PE-TIE after adding sodium alginate is 1 mol, the mass of PE-TIE is m 1-4 , and the mass of sodium alginate is m 2-4 ;
m1-4=PE-TIE的分子量(克/mol)*PE-TIE含量(%)*摩尔量(mol)m 1-4 = PE-TIE molecular weight (g / mol) * PE-TIE content (%) * molar rate (mol)
=32.67*97.8%*1=31.95克;=32.67*97.8%*1=31.95 g;
m2-4=海藻酸钠的分子量(克/mol)*海藻酸钠含量(%)*摩尔量(mol)m 2-4 = molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
=198.12*2.2%*1=4.36克;=198.12*2.2%*1=4.36 g;
设添加了海藻酸钠后的PE为1摩尔,PE的质量为m1-5,海藻酸钠的质量为m2-5It is assumed that the amount of PE after adding sodium alginate is 1 mol, the mass of PE is m 1-5 , and the mass of sodium alginate is m 2-5 ;
m1-5=PE的分子量(克/mol)*PE含量(%)*摩尔量(mol)m 1-5 = molecular weight of PE (g/mol) * PE content (%) * molar amount (mol)
=28.05*97.8%*1=27.43克;=28.05*97.8%*1=27.43 grams;
m2-5=海藻酸钠的分子量(克/mol)*海藻酸钠含量(%)*摩尔量(mol)m 2-5 = molecular weight of sodium alginate (g/mol) * sodium alginate content (%) * molar amount (mol)
=198.12*2.2%*1=4.36克;=198.12*2.2%*1=4.36 g;
以外层PP为例,添加的海藻酸钠的质量占PP质量的百分比为:4.36/(40.17+4.36)*100%=9.79%;其余各层材料中添加的海藻酸钠的质量百分比的计算以此类推;Taking the outer layer PP as an example, the mass of the added sodium alginate as a percentage of the mass of the PP is: 4.36 / (40.17 + 4.36) * 100% = 9.79%; the mass percentage of the sodium alginate added in the remaining layers is calculated by Such push;
PP/PP-TIE/EVOH/PE-TIE/PE从左至右海藻酸钠的添加质量百分比为: The percentage of added mass of sodium alginate from PP to PP-TIE/EVOH/PE-TIE/PE from left to right is:
9.79/8.91/4.73/12.01/13.72。9.79/8.91/4.73/12.01/13.72.
当海藻酸钠的添加量占相应层材料总质量的0.3-15%范围内时,对该层材料的机械性能和阻隔性能没有影响。When the amount of sodium alginate added is in the range of 0.3-15% of the total mass of the corresponding layer material, there is no influence on the mechanical properties and barrier properties of the layer material.
选择亲水活性大于复合薄膜材料中EVOH(羟基)亲水活性的聚乳酸作为添加活性剂,弱化复合薄膜材料中原有的亲水基团的亲水活性。The polylactic acid having a hydrophilic activity greater than the hydrophilic activity of EVOH (hydroxyl) in the composite film material is selected as an additive active agent to weaken the hydrophilic activity of the original hydrophilic group in the composite film material.
1、已知聚乳酸的单体分子式为H-[OCH(CH3)CO]n-OH,由该单体分子式可知,聚乳酸中含有的亲水基团为羧基(-COOH)、羟基(—OH)和酯基(—COOR),其中,羧基(-COOH)的亲水活性大于羟基(—OH)的亲水活性,聚乳酸中羟基(—OH)的亲水活性等于乙烯-乙烯醇共聚物EVOH中羟基(—OH)的亲水活性,故本实施例选择聚合物聚乳酸作为活性剂添加到各层材料中。1. The monomer formula of polylactic acid is known as H-[OCH(CH3)CO]n-OH. From the molecular formula, the hydrophilic group contained in polylactic acid is carboxyl group (-COOH) and hydroxyl group (- OH) and an ester group (—COOR), wherein the hydrophilic activity of the carboxyl group (-COOH) is greater than the hydrophilic activity of the hydroxyl group (—OH), and the hydrophilic activity of the hydroxyl group (—OH) in the polylactic acid is equal to the ethylene-vinyl alcohol copolymerization. The hydrophilic activity of the hydroxyl group (—OH) in the EVOH, so in this embodiment, the polymer polylactic acid is selected as an active agent and added to each layer of material.
2、由于聚乳酸中羧基的亲水活性大于复合薄膜材料中具有最高亲水活性的乙烯-乙烯醇共聚物中羟基的亲水活性,在生物降解过程中起主导作用,而复合薄膜材料中EVOH中羟基,PP-TIE和PE-TIE中酸酐的亲水活性的作用被弱化了,为了简化表述,在以下计算中假设EVOH,PP-TIE和PE-TIE的亲水基团与碳原子摩尔比为0。2. Since the hydrophilic activity of the carboxyl group in the polylactic acid is greater than the hydrophilic activity of the hydroxyl group in the ethylene-vinyl alcohol copolymer having the highest hydrophilic activity in the composite film material, it plays a leading role in the biodegradation process, and the EVOH in the composite film material The effect of the hydrophilic activity of the anhydride in the hydroxyl group, PP-TIE and PE-TIE was weakened. To simplify the expression, the molar ratio of hydrophilic groups to carbon atoms of EVOH, PP-TIE and PE-TIE was assumed in the following calculations. Is 0.
3、计算得:聚乳酸的亲水基团与碳原子摩尔比为2/3。3. Calculated: The molar ratio of hydrophilic group to carbon atom of polylactic acid is 2/3.
4、EVOH、PP-TIE、PE-TIE、PE、PP的亲水基团与碳原子摩尔比为0。4. The molar ratio of hydrophilic group to carbon atom of EVOH, PP-TIE, PE-TIE, PE, PP is 0.
5、由于添加型母料的添加量较少,且添加型母料中的载体与被添加的聚合物相同或相似,为了简化表述,在以下计算中将添加型母料中载体的质量忽略。5. Since the addition amount of the additive type master batch is small, and the carrier in the added type master batch is the same as or similar to the added polymer, in order to simplify the expression, the quality of the carrier in the added type master batch is ignored in the following calculation.
以下按照2%、0.6%摩尔量的聚乳酸添加量为基准值分别计算各层材料中聚乳酸添加的质量百分比:Hereinafter, the mass percentage of the polylactic acid added in each layer of the material is calculated by using the amount of the polylactic acid added in a molar ratio of 2% and 0.6% as a reference value:
A.2%摩尔量的聚乳酸添加量A. 2% molar amount of polylactic acid added
设式(2)中各层材料分别与聚乳酸以摩尔量之比为98:2进行混合,计算各层材料添加聚乳酸之后的亲水基团与碳原子的摩尔比: The material of each layer in the formula (2) is mixed with the polylactic acid in a molar ratio of 98:2, and the molar ratio of the hydrophilic group to the carbon atom after adding the polylactic acid to each layer material is calculated:
98/100*聚丙烯(n亲水基团:n碳原子)+2/100*聚乳酸(n亲水基团:n碳原子)=98/100*0+2/100*2/3=0.0133;98/100* polypropylene (n hydrophilic group: n carbon atom) + 2/100* polylactic acid (n hydrophilic group: n carbon atom) = 98/100*0+2/100*2/3= 0.0133;
98/100*马来酸酐接枝聚丙烯共聚物(n亲水基团:n碳原子)+2/100*聚乳酸(n亲水基团:n碳原子)=98/100*0+2/100*2/3=0.0133;98/100* maleic anhydride grafted polypropylene copolymer (n hydrophilic group: n carbon atom) + 2/100* polylactic acid (n hydrophilic group: n carbon atom) = 98/100*0+2 /100*2/3=0.0133;
98/100*乙烯-乙烯醇共聚物(n亲水基团:n碳原子)+2/100*聚乳酸(n亲水基团:n碳原子)=98/100*0+2/100*2/3=0.0133;98/100* ethylene-vinyl alcohol copolymer (n hydrophilic group: n carbon atom) + 2/100* polylactic acid (n hydrophilic group: n carbon atom) = 98/100*0+2/100* 2/3=0.0133;
98/100*马来酸酐接枝聚乙烯共聚物(n亲水基团:n碳原子)+2/100*聚乳酸(n亲水基团:n碳原子)=98/100*0+2/100*2/3=0.0133;98/100* maleic anhydride grafted polyethylene copolymer (n hydrophilic group: n carbon atom) + 2/100* polylactic acid (n hydrophilic group: n carbon atom) = 98/100*0+2 /100*2/3=0.0133;
98/100*聚乙烯(n亲水基团:n碳原子)+2/100*聚乳酸(n亲水基团:n碳原子)=98/100*0+2/100*2/3=0.0133。98/100* polyethylene (n hydrophilic group: n carbon atom) + 2/100* polylactic acid (n hydrophilic group: n carbon atom) = 98/100*0+2/100*2/3= 0.0133.
由以上计算得到:在PP/PP-TIE/EVOH/PE-TIE/PE结构中各层材料分别与聚乳酸以摩尔量之比为98:2进行混合,计算混合后的亲水基团与碳原子的摩尔比皆相同,即各层材料的亲水活性皆趋于一致,其降解速率皆趋于一致。各层材料中聚乳酸添加的质量计算如下:It is calculated from the above that in the PP/PP-TIE/EVOH/PE-TIE/PE structure, the material of each layer is mixed with the polylactic acid in a molar ratio of 98:2, and the mixed hydrophilic group and carbon are calculated. The molar ratios of the atoms are the same, that is, the hydrophilic activities of the materials of the layers tend to be uniform, and the degradation rates tend to be uniform. The mass of polylactic acid added in each layer of material is calculated as follows:
设添加了聚乳酸后的PP为1摩尔,PP的质量为m1-1,聚乳酸的质量为m2-1It is assumed that the PP after adding polylactic acid is 1 mol, the mass of PP is m 1-1 , and the mass of polylactic acid is m 2-1 ;
m1-1=PP的分子量(克/mol)*PP含量(%)*摩尔量(mol)m 1-1 = molecular weight of PP (g/mol) * PP content (%) * molar amount (mol)
=41.07*98%*1=40.87克;=41.07*98%*1=40.87 grams;
m2-1=聚乳酸的分子量(克/mol)*聚乳酸含量(%)*摩尔量(mol)m 2-1 = molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
=162.14*2%*1=3.24克;=162.14*2%*1=3.24 g;
设添加了聚乳酸后的PP-TIE为1摩尔,PP-TIE的质量为m1-2,聚乳酸的质量为m2-2It is assumed that the PP-TIE after adding polylactic acid is 1 mol, the mass of PP-TIE is m 1-2 , and the mass of polylactic acid is m 2-2 ;
m1-2=PP-TIE的分子量(克/mol)*PP-TIE含量(%)*摩尔量(mol)m 1-2 = molecular weight of PP-TIE (g/mol) * PP-TIE content (%) * molar amount (mol)
=45.56*98%*1=44.65克; =45.56*98%*1=44.65 g;
m2-2=聚乳酸的分子量(克/mol)*聚乳酸含量(%)*摩尔量(mol)m 2-2 = molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
=162.14*2%*1=3.24克;=162.14*2%*1=3.24 g;
设添加了聚乳酸后的EVOH为1摩尔,EVOH的质量为m1-3,聚乳酸的质量为m2-3It is assumed that the EVOH after adding polylactic acid is 1 mol, the mass of EVOH is m 1-3 , and the mass of polylactic acid is m 2-3 ;
m1-3=EVOH的分子量(克/mol)*EVOH含量(%)*摩尔量(mol)m 1-3 = molecular weight of EVOH (g/mol) * EVOH content (%) * molar amount (mol)
=89.73*98%*1=87.94克;=89.73*98%*1=87.94 g;
m2-3=聚乳酸的分子量(克/mol)*聚乳酸含量(%)*摩尔量(mol)m 2-3 = molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
=162.14*2%*1=3.24克;=162.14*2%*1=3.24 g;
设添加了聚乳酸后的PE-TIE为1摩尔,PE-TIE的质量为m1-4,聚乳酸的质量为m2-4It is assumed that the PE-TIE after adding polylactic acid is 1 mol, the mass of PE-TIE is m 1-4 , and the mass of polylactic acid is m 2-4 ;
m1-4=PE-TIE的分子量(克/mol)*PE-TIE含量(%)*摩尔量(mol)m 1-4 = PE-TIE molecular weight (g / mol) * PE-TIE content (%) * molar rate (mol)
=32.67*98%*1=32.02克;=32.67*98%*1=32.02 g;
m2-4=聚乳酸的分子量(克/mol)*聚乳酸含量(%)*摩尔量(mol)m 2-4 = molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
=162.14*2%*1=3.24克;=162.14*2%*1=3.24 g;
设添加了聚乳酸后的PE为1摩尔,PE的质量为m1-5,聚乳酸的质量为m2-5It is assumed that the amount of PE after adding polylactic acid is 1 mol, the mass of PE is m 1-5 , and the mass of polylactic acid is m 2-5 ;
m1-5=PE的分子量(克/mol)*PE含量(%)*摩尔量(mol)m 1-5 = molecular weight of PE (g/mol) * PE content (%) * molar amount (mol)
=28.05*98%*1=27.49克;=28.05*98%*1=27.49 grams;
m2-5=聚乳酸的分子量(克/mol)*聚乳酸含量(%)*摩尔量(mol)m 2-5 = molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
=162.14*2%*1=3.24克;=162.14*2%*1=3.24 g;
以外层PP为例,添加的聚乳酸的质量占PP质量的百分比为:3.24/(40.87+3.24)*100%=7.35%;其余各层材料中添加的聚乳酸的质量百分比的计算以此类推; Taking the outer layer PP as an example, the mass of the added polylactic acid accounts for the mass of the PP: 3.24/(40.87+3.24)*100%=7.35%; the calculation of the mass percentage of the polylactic acid added in the remaining layers of materials and so on ;
PP/PP-TIE/EVOH/PE-TIE/PE从左至右聚乳酸的添加质量百分比为:The percentage by mass of PP/PP-TIE/EVOH/PE-TIE/PE from left to right polylactic acid is:
7.35/6.77/3.55/9.19/10.54。7.35/6.77/3.55/9.19/10.54.
B.0.6%摩尔量的聚乳酸添加量B. 0.6% molar amount of polylactic acid added
设式(2)中各层材料分别与聚乳酸以摩尔量之比为99.4:0.6进行混合,计算各层材料添加聚乳酸之后的亲水基团与碳原子的摩尔比:The material of each layer in the formula (2) is mixed with the polylactic acid in a molar ratio of 99.4:0.6, and the molar ratio of the hydrophilic group to the carbon atom after adding the polylactic acid to each layer material is calculated:
99.4/100*聚丙烯(n亲水基团:n碳原子)+0.6/100*聚乳酸(n亲水基团:n碳原子)=99.4/100*0+0.6/100*2/3=0.0040;99.4/100* polypropylene (n hydrophilic group: n carbon atom) + 0.6/100* polylactic acid (n hydrophilic group: n carbon atom) = 99.4/100*0+0.6/100*2/3= 0.0040;
99.4/100*马来酸酐接枝聚丙烯共聚物(n亲水基团:n碳原子)+0.6/100*聚乳酸(n亲水基团:n碳原子)=99.4/100*0+0.6/100*2/3=0.0040;99.4/100* maleic anhydride grafted polypropylene copolymer (n hydrophilic group: n carbon atom) + 0.6/100* polylactic acid (n hydrophilic group: n carbon atom) = 99.4/100*0+0.6 /100*2/3=0.0040;
99.4/100*乙烯-乙烯醇共聚物(n亲水基团:n碳原子)+0.6/100*聚乳酸(n亲水基团:n碳原子)=99.4/100*0+0.6/100*2/3=0.0040;99.4/100* ethylene-vinyl alcohol copolymer (n hydrophilic group: n carbon atom) + 0.6/100* polylactic acid (n hydrophilic group: n carbon atom) = 99.4/100*0+0.6/100* 2/3=0.0040;
99.4/100*马来酸酐接枝聚乙烯共聚物(n亲水基团:n碳原子)+0.6/100*聚乳酸(n亲水基团:n碳原子)=99.4/100*0+0.6/100*2/3=0.0040;99.4/100* maleic anhydride grafted polyethylene copolymer (n hydrophilic group: n carbon atom) + 0.6/100* polylactic acid (n hydrophilic group: n carbon atom) = 99.4/100*0+0.6 /100*2/3=0.0040;
99.4/100*聚乙烯(n亲水基团:n碳原子)+0.6/100*聚乳酸(n亲水基团:n碳原子)=99.4/100*0+0.6/100*2/3=0.0040。99.4/100* polyethylene (n hydrophilic group: n carbon atom) + 0.6/100* polylactic acid (n hydrophilic group: n carbon atom) = 99.4/100*0+0.6/100*2/3= 0.0040.
由以上计算得到:在PP/PP-TIE/EVOH/PE-TIE/PE结构中各层材料分别与聚乳酸以摩尔量之比为99.4:0.6进行混合,计算混合后的亲水基团与碳原子的摩尔比皆相同,即各层材料的亲水活性皆趋于一致,其降解速率皆趋于一致。各层材料中聚乳酸添加的质量计算如下:It is calculated from the above that in the PP/PP-TIE/EVOH/PE-TIE/PE structure, the material of each layer is mixed with the polylactic acid in a molar ratio of 99.4:0.6, and the mixed hydrophilic group and carbon are calculated. The molar ratios of the atoms are the same, that is, the hydrophilic activities of the materials of the layers tend to be uniform, and the degradation rates tend to be uniform. The mass of polylactic acid added in each layer of material is calculated as follows:
设添加了聚乳酸后的PP为1摩尔,PP的质量为m1-1,聚乳酸的质量为m2-1It is assumed that the PP after adding polylactic acid is 1 mol, the mass of PP is m 1-1 , and the mass of polylactic acid is m 2-1 ;
m1-1=PP的分子量(克/mol)*PP含量(%)*摩尔量(mol)m 1-1 = molecular weight of PP (g/mol) * PP content (%) * molar amount (mol)
=41.07*99.4%*1=40.82克;=41.07*99.4%*1=40.82 g;
m2-1=聚乳酸的分子量(克/mol)*聚乳酸含量(%)*摩尔量(mol) m 2-1 = molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
=162.14*0.6%*1=0.97克;=162.14*0.6%*1=0.97 g;
设添加了聚乳酸后的PP-TIE为1摩尔,PP-TIE的质量为m1-2,聚乳酸的质量为m2-2It is assumed that the PP-TIE after adding polylactic acid is 1 mol, the mass of PP-TIE is m 1-2 , and the mass of polylactic acid is m 2-2 ;
m1-2=PP-TIE的分子量(克/mol)*PP-TIE含量(%)*摩尔量(mol)m 1-2 = molecular weight of PP-TIE (g/mol) * PP-TIE content (%) * molar amount (mol)
=45.56*99.4%*1=45.29克;=45.56*99.4%*1=45.29 grams;
m2-2=聚乳酸的分子量(克/mol)*聚乳酸含量(%)*摩尔量(mol)m 2-2 = molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
=162.14*0.6%*1=0.97克;=162.14*0.6%*1=0.97 g;
设添加了聚乳酸后的EVOH为1摩尔,EVOH的质量为m1-3,聚乳酸的质量为m2-3It is assumed that the EVOH after adding polylactic acid is 1 mol, the mass of EVOH is m 1-3 , and the mass of polylactic acid is m 2-3 ;
m1-3=EVOH的分子量(克/mol)*EVOH含量(%)*摩尔量(mol)m 1-3 = molecular weight of EVOH (g/mol) * EVOH content (%) * molar amount (mol)
=89.73*99.4%*1=89.19克;=89.73*99.4%*1=89.19 g;
m2-3=聚乳酸的分子量(克/mol)*聚乳酸含量(%)*摩尔量(mol)m 2-3 = molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
=162.14*0.6%*1=0.97克;=162.14*0.6%*1=0.97 g;
设添加了聚乳酸后的PE-TIE为1摩尔,PE-TIE的质量为m1-4,聚乳酸的质量为m2-4It is assumed that the PE-TIE after adding polylactic acid is 1 mol, the mass of PE-TIE is m 1-4 , and the mass of polylactic acid is m 2-4 ;
m1-4=PE-TIE的分子量(克/mol)*PE-TIE含量(%)*摩尔量(mol)m 1-4 = PE-TIE molecular weight (g / mol) * PE-TIE content (%) * molar rate (mol)
=32.67*99.4%*1=32.47克;=32.67*99.4%*1=32.47 g;
m2-4=聚乳酸的分子量(克/mol)*聚乳酸含量(%)*摩尔量(mol)m 2-4 = molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
=162.14*0.6%*1=0.97克;=162.14*0.6%*1=0.97 g;
设添加了聚乳酸后的PE为1摩尔,PE的质量为m1-5,聚乳酸的质量为m2-5It is assumed that the amount of PE after adding polylactic acid is 1 mol, the mass of PE is m 1-5 , and the mass of polylactic acid is m 2-5 ;
m1-5=PE的分子量(克/mol)*PE含量(%)*摩尔量(mol)m 1-5 = molecular weight of PE (g/mol) * PE content (%) * molar amount (mol)
=28.05*99.4%*1=27.88克;=28.05*99.4%*1=27.88 g;
m2-5=聚乳酸的分子量(克/mol)*聚乳酸含量(%)*摩尔量(mol) m 2-5 = molecular weight of polylactic acid (g/mol) * polylactic acid content (%) * molar amount (mol)
=162.14*0.6%*1=0.97克;=162.14*0.6%*1=0.97 g;
以外层PP为例,添加的聚乳酸的质量占PP质量的百分比为:0.97/(40.82+0.97)*100%=2.32%;其余各层材料中添加的聚乳酸的质量百分比的计算以此类推;Taking the outer layer PP as an example, the mass of the added polylactic acid as a percentage of the mass of the PP is: 0.97 / (40.8 2 + 0.97) * 100% = 2.32%; the calculation of the mass percentage of the polylactic acid added in the remaining layers of materials and so on ;
PP/PP-TIE/EVOH/PE-TIE/PE从左至右聚乳酸的添加质量百分比为:The percentage by mass of PP/PP-TIE/EVOH/PE-TIE/PE from left to right polylactic acid is:
2.32/2.10/1.08/2.90/3.36。2.32/2.10/1.08/2.90/3.36.
当聚乳酸的添加量占相应层材料总质量的0.3-15%范围内时,对该层材料的机械性能和阻隔性能没有影响。When the amount of polylactic acid added is in the range of 0.3-15% of the total mass of the corresponding layer material, there is no influence on the mechanical properties and barrier properties of the layer material.
为了提高亲水基团的加工适性和分散性,可以选择相容性十分优异的聚合物进行共聚。例如:聚己内酯(PCL)与海藻酸钠共聚的共聚物。In order to improve the processing suitability and dispersibility of the hydrophilic group, a polymer having excellent compatibility can be selected for copolymerization. For example: a copolymer of polycaprolactone (PCL) copolymerized with sodium alginate.
1、已知海藻酸钠的单体分子式为(C5H7O4COONa)n,聚己内酯的单体分子式为[CH2-(CH2)4-COO]m,海藻酸钠的接枝率为50-80%的聚己内酯共聚物的单体分子式为[CH2-(CH2)4-COO]m(C5H7O4COONa)n,由该单体分子式可知,海藻酸钠中含有的亲水基团为羧酸钠(—COONa)、羟基(—OH)和酯基(—COOR),聚己内酯中含有的亲水基团为酯基(—COOR),其中,羧酸钠(—COONa)的亲水活性大于羟基(—OH)的亲水活性,海藻酸钠中羟基(—OH)的亲水活性等于乙烯-乙烯醇共聚物EVOH中羟基(—OH)的亲水活性,本实施例选择海藻酸钠接枝的聚己内酯共聚物,海藻酸钠的接枝率为60%,作为活性剂添加到各层材料中。1. The monomeric formula of sodium alginate is known as (C 5 H 7 O 4 COONa) n , and the monomeric formula of polycaprolactone is [CH2-(CH2)4-COO] m , grafting of sodium alginate The monomeric formula of the polycaprolactone copolymer having a rate of 50-80% is [CH2-(CH2)4-COO] m (C 5 H 7 O 4 COONa) n , and the molecular formula of the monomer shows that sodium alginate The hydrophilic group contained in the group is sodium carboxylate (—COONa), hydroxyl group (—OH), and ester group (—COOR), and the hydrophilic group contained in the polycaprolactone is an ester group (—COOR), wherein The hydrophilic activity of sodium carboxylate (—COONa) is greater than the hydrophilic activity of hydroxyl (—OH). The hydrophilic activity of hydroxyl (—OH) in sodium alginate is equal to the hydroxyl (—OH) of ethylene-vinyl alcohol copolymer EVOH. Hydrophilic activity, this embodiment selects a sodium alginate grafted polycaprolactone copolymer, the grafting rate of sodium alginate is 60%, and is added as an active agent to each layer of material.
2、由于共聚物中羧酸钠的亲水活性大于复合薄膜材料中具有最高亲水活性的乙烯-乙烯醇共聚物中羟基的亲水活性,在生物降解过程中起主导作用,而复合薄膜材料中EVOH中羟基,PP-TIE和PE-TIE中酸酐的亲水活性的作用被弱化了,为了简化表述,在以下计算 中假设EVOH,PP-TIE和PE-TIE的亲水基团与碳原子摩尔比为0。2. Since the hydrophilic activity of sodium carboxylate in the copolymer is greater than the hydrophilic activity of the hydroxyl group in the ethylene-vinyl alcohol copolymer having the highest hydrophilic activity in the composite film material, it plays a leading role in the biodegradation process, and the composite film material The effect of the hydrophilic activity of the hydroxy group in the EVOH, PP-TIE and PE-TIE is weakened. To simplify the expression, the following calculation It is assumed that the molar ratio of the hydrophilic group to the carbon atom of EVOH, PP-TIE and PE-TIE is zero.
3、海藻酸钠接枝的聚己内酯共聚物中海藻酸钠的亲水基团与碳原子摩尔比为2/3;聚己内酯的亲水基团与碳原子摩尔比为1/7,计算得:海藻酸钠接枝的聚己内酯共聚物的亲水基团与碳原子摩尔比=2/3*60%+1/7*40%=0.4571。3. The molar ratio of hydrophilic group to carbon atom of sodium alginate in the sodium alginate grafted polycaprolactone copolymer is 2/3; the molar ratio of hydrophilic group to carbon atom of polycaprolactone is 1/ 7. Calculated: the molar ratio of hydrophilic group to carbon atom of the sodium alginate-grafted polycaprolactone copolymer=2/3*60%+1/7*40%=0.4571.
4、EVOH、PP-TIE、PE-TIE、PE、PP的亲水基团与碳原子摩尔比为0。4. The molar ratio of hydrophilic group to carbon atom of EVOH, PP-TIE, PE-TIE, PE, PP is 0.
5、由于添加型母料的添加量较少,且添加型母料中的载体与被添加的聚合物相同或相似,为了简化表述,在以下计算中将添加型母料中载体的质量忽略。5. Since the addition amount of the additive type master batch is small, and the carrier in the added type master batch is the same as or similar to the added polymer, in order to simplify the expression, the quality of the carrier in the added type master batch is ignored in the following calculation.
以下按照2%摩尔量的海藻酸钠接枝的聚己内酯共聚物添加量为基准值分别计算各层材料中海藻酸钠接枝的聚己内酯共聚物添加的质量百分比:Hereinafter, the mass percentage of the sodium alginate-grafted polycaprolactone copolymer added in each layer of the material is calculated based on the addition amount of the 2% molar amount of the sodium alginate grafted polycaprolactone copolymer:
设式(2)中各层材料分别与海藻酸钠接枝的聚己内酯共聚物以摩尔量之比为98:2进行混合,计算各层材料添加海藻酸钠接枝的聚己内酯共聚物之后的亲水基团与碳原子的摩尔比:The polycaprolactone copolymer grafted with sodium alginate in each layer of the formula (2) is mixed at a molar ratio of 98:2, and the sodium alginate grafted polycaprolactone is calculated for each layer of material. The molar ratio of hydrophilic groups to carbon atoms after the copolymer:
98/100*聚丙烯(n亲水基团:n碳原子)+2/100*海藻酸钠接枝的聚己内酯共聚物(n亲水基团:n碳原子)=98/100*0+2/100*45.71/100=0.0091;98/100* polypropylene (n hydrophilic group: n carbon atom) +2/100* sodium alginate grafted polycaprolactone copolymer (n hydrophilic group: n carbon atom) = 98/100* 0+2/100*45.71/100=0.0091;
98/100*马来酸酐接枝聚丙烯共聚物(n亲水基团:n碳原子)+2/100*海藻酸钠接枝的聚己内酯共聚物(n 亲水基团:n碳原子)=98/100*0+2/100*45.71/100=0.0091;98/100* maleic anhydride grafted polypropylene copolymer (n hydrophilic group: n carbon atom) + 2/100* sodium alginate grafted polycaprolactone copolymer (n hydrophilic group: n carbon Atomic) =98/100*0+2/100*45.71/100=0.0091;
98/100*乙烯-乙烯醇共聚物(n亲水基团:n碳原子)+2/100*海藻酸钠接枝的聚己内酯共聚物(n亲水基团:n碳 原子)=98/100*0+2/100*45.71/100=0.0091;98/100* ethylene-vinyl alcohol copolymer (n hydrophilic group: n carbon atom) + 2/100* sodium alginate grafted polycaprolactone copolymer (n hydrophilic group: n carbon atom) = 98/100*0+2/100*45.71/100=0.0091;
98/100*马来酸酐接枝聚乙烯共聚物(n亲水基团:n碳原子)+2/100*海藻酸钠接枝的聚己内酯共聚物(n 亲水基团:n碳原子)=98/100*0+2/100*45.71/100=0.0091;98/100* maleic anhydride grafted polyethylene copolymer (n hydrophilic group: n carbon atom) + 2/100* sodium alginate grafted polycaprolactone copolymer (n hydrophilic group: n carbon Atomic) =98/100*0+2/100*45.71/100=0.0091;
98/100*聚乙烯(n亲水基团:n碳原子)+2/100*海藻酸钠接枝的聚己内酯共聚物(n亲水基团:n碳原子)=98/100*0+2/100*45.71/100=0.0091;98/100* polyethylene (n hydrophilic group: n carbon atom) +2/100* sodium alginate grafted polycaprolactone copolymer (n hydrophilic group: n carbon atom) = 98/100* 0+2/100*45.71/100=0.0091;
由以上计算得到:在PP/PP-TIE/EVOH/PE-TIE/PE结构中各层材料分别与海藻酸钠接枝的聚己内酯共聚物以摩尔量之比为98:2进行混合,计算混合后的亲水基团与碳原子的摩尔比 皆相同,即各层材料的亲水活性皆趋于一致,其降解速率皆趋于一致。各层材料中海藻酸钠接枝的聚己内酯共聚物添加的质量计算如下:It is calculated from the above that in the PP/PP-TIE/EVOH/PE-TIE/PE structure, the polycaprolactone copolymers respectively grafted with sodium alginate are mixed at a molar ratio of 98:2. Calculate the molar ratio of mixed hydrophilic groups to carbon atoms The same is true, that is, the hydrophilic activity of each layer of materials tends to be uniform, and the degradation rates tend to be uniform. The mass of the sodium alginate grafted polycaprolactone copolymer added in each layer of material is calculated as follows:
设添加了海藻酸钠接枝的聚己内酯共聚物后的PP为1摩尔,PP的质量为m1-1,海藻酸钠接枝的聚己内酯共聚物的质量为m2-1It is assumed that the PP of the sodium alginate grafted polycaprolactone copolymer is 1 mol, the mass of the PP is m 1-1 , and the mass of the sodium alginate grafted polycaprolactone copolymer is m 2-1. ;
m1-1=PP的分子量(克/mol)*PP含量(%)*摩尔量(mol)m 1-1 = molecular weight of PP (g/mol) * PP content (%) * molar amount (mol)
=41.07*98%*1=40.25克;=41.07*98%*1=40.25 g;
m2-1=海藻酸钠接枝的聚己内酯共聚物的分子量(克/mol)*海藻酸钠接枝的聚己内酯共聚物含量(%)*摩尔量(mol)m 2-1 = molecular weight (g/mol) of sodium alginate grafted polycaprolactone copolymer * sodium alginate grafted polycaprolactone copolymer content (%) * molar amount (mol)
=164.52*2%*1=3.29克;=164.52*2%*1=3.29 g;
设添加了海藻酸钠接枝的聚己内酯共聚物后的PP-TIE为1摩尔,PP-TIE的质量为m1-2,海藻酸钠接枝的聚己内酯共聚物的质量为m2-2The PP-TIE after adding the sodium alginate grafted polycaprolactone copolymer is 1 mole, the mass of the PP-TIE is m 1-2 , and the mass of the sodium alginate grafted polycaprolactone copolymer is m 2-2 ;
m1-2=PP-TIE的分子量(克/mol)*PP-TIE含量(%)*摩尔量(mol)m 1-2 = molecular weight of PP-TIE (g/mol) * PP-TIE content (%) * molar amount (mol)
=45.56*98%*1=44.65克;=45.56*98%*1=44.65 g;
m2-2=海藻酸钠接枝的聚己内酯共聚物的分子量(克/mol)*海藻酸钠接枝的聚己内酯共聚物含量(%)*摩尔量(mol)m 2-2 = molecular weight (g/mol) of sodium alginate grafted polycaprolactone copolymer * sodium alginate grafted polycaprolactone copolymer content (%) * molar amount (mol)
=164.52*2%*1=3.29克;=164.52*2%*1=3.29 g;
设添加了海藻酸钠接枝的聚己内酯共聚物后的EVOH为1摩尔,EVOH的质量为m1-3,海藻酸钠接枝的聚己内酯共聚物的质量为m2-3It is assumed that the EVOH of the sodium alginate grafted polycaprolactone copolymer is 1 mol, the mass of the EVOH is m 1-3 , and the mass of the sodium alginate grafted polycaprolactone copolymer is m 2-3 ;
m1-3=EVOH的分子量(克/mol)*EVOH含量(%)*摩尔量(mol)m 1-3 = molecular weight of EVOH (g/mol) * EVOH content (%) * molar amount (mol)
=89.73*98%*1=87.94克;=89.73*98%*1=87.94 g;
m2-3=海藻酸钠接枝的聚己内酯共聚物的分子量(克/mol)*海藻酸钠接枝的聚己内酯共聚物 含量(%)*摩尔量(mol)m 2-3 = molecular weight (g/mol) of sodium alginate grafted polycaprolactone copolymer * sodium alginate grafted polycaprolactone copolymer content (%) * molar amount (mol)
=164.52*2%*1=3.29克;=164.52*2%*1=3.29 g;
设添加了海藻酸钠接枝的聚己内酯共聚物后的PE-TIE为1摩尔,PE-TIE的质量为m1-4,海藻酸钠接枝的聚己内酯共聚物的质量为m2-4The PE-TIE after adding the sodium alginate grafted polycaprolactone copolymer is 1 mole, the mass of the PE-TIE is m 1-4 , and the mass of the sodium alginate grafted polycaprolactone copolymer is m 2-4 ;
m1-4=PE-TIE的分子量(克/mol)*PE-TIE含量(%)*摩尔量(mol)m 1-4 = PE-TIE molecular weight (g / mol) * PE-TIE content (%) * molar rate (mol)
=32.67*98%*1=32.02克;=32.67*98%*1=32.02 g;
m2-4=海藻酸钠接枝的聚己内酯共聚物的分子量(克/mol)*海藻酸钠接枝的聚己内酯共聚物含量(%)*摩尔量(mol)m 2-4 = molecular weight (g/mol) of sodium alginate grafted polycaprolactone copolymer * sodium alginate grafted polycaprolactone copolymer content (%) * molar amount (mol)
=164.52*2%*1=3.29克;=164.52*2%*1=3.29 g;
设添加了海藻酸钠接枝的聚己内酯共聚物后的PE为1摩尔,PE的质量为m1-5,海藻酸钠接枝的聚己内酯共聚物的质量为m2-5It is assumed that the polyethylene of the sodium alginate grafted polycaprolactone copolymer is 1 mol, the mass of the PE is m 1-5 , and the mass of the sodium alginate grafted polycaprolactone copolymer is m 2-5. ;
m1-5=PE的分子量(克/mol)*PE含量(%)*摩尔量(mol)m 1-5 = molecular weight of PE (g/mol) * PE content (%) * molar amount (mol)
=28.05*98%*1=27.49克;=28.05*98%*1=27.49 grams;
m2-5=海藻酸钠接枝的聚己内酯共聚物的分子量(克/mol)*海藻酸钠接枝的聚己内酯共聚物含量(%)*摩尔量(mol)m 2-5 = molecular weight (g/mol) of sodium alginate grafted polycaprolactone copolymer * sodium alginate grafted polycaprolactone copolymer content (%) * molar amount (mol)
=164.52*2%*1=3.29克;=164.52*2%*1=3.29 g;
以外层PP为例,添加的海藻酸钠接枝的聚己内酯共聚物的质量占PP质量的百分比为:3.29/(40.25+3.29)*100%=7.56%;其余各层材料中添加的海藻酸钠接枝的聚己内酯共聚物的质量百分比的计算以此类推;Taking the outer layer PP as an example, the mass of the added sodium alginate grafted polycaprolactone copolymer accounts for the mass of the PP: 3.29/(40.25+3.29)*100%=7.56%; the remaining layers are added to the material. The calculation of the mass percentage of the sodium alginate grafted polycaprolactone copolymer is analogous;
PP/PP-TIE/EVOH/PE-TIE/PE从左至右海藻酸钠接枝的聚己内酯共聚物的添加质量百分比为: The percentage by mass of PP/PP-TIE/EVOH/PE-TIE/PE from left to right sodium alginate grafted polycaprolactone copolymer is:
7.56/6.86/3.61/9.32/10.69。7.56/6.86/3.61/9.32/10.69.
当海藻酸钠接枝的聚己内酯共聚物的聚己内酯共聚物的添加量占相应层材料总质量的0.3-15%范围内时,对该层材料的机械性能和阻隔性能没有影响。When the polycaprolactone copolymer of the sodium alginate grafted polycaprolactone copolymer is added in an amount of 0.3-15% of the total mass of the corresponding layer material, the mechanical properties and barrier properties of the layer material are not affected. .
在上述实施例中,活性剂选择了海藻酸钠、聚乳酸以及海藻酸钠接枝的聚己内酯共聚物,这些均由上述实施例直接得以支持,但是,在本发明中,除了上述指出的活性剂以外,还可以选择其他含有亲水基团羧酸盐、羧基、羟基、醛基、酰胺基、酸酐和酯基的聚合物,如:聚己内酯、聚己内酯多元醇、多糖聚合物、藻基聚合物等,本领域技术人员在本发明实施例的启发之下,能够理解并预测含有这些基团的具体聚合物,所以本发明所述的添加型母料并非局限于实施例给出的这些聚合物。In the above embodiment, the active agent selected sodium alginate, polylactic acid, and sodium alginate-grafted polycaprolactone copolymer, which are directly supported by the above embodiments, but in the present invention, in addition to the above In addition to the active agent, other polymers containing a hydrophilic group carboxylate, a carboxyl group, a hydroxyl group, an aldehyde group, an amide group, an acid anhydride, and an ester group, such as polycaprolactone and polycaprolactone polyol, may also be selected. Polysaccharide polymers, algae-based polymers, etc., those skilled in the art can understand and predict specific polymers containing these groups under the inspiration of the embodiments of the present invention, so the additive masterbatch described in the present invention is not limited These polymers are given by the examples.
在以上实施例中,有关添加型母料的添加量在数值上仅给出了一些实例,本领域技术人员在该实例的启发下,容易想到添加型母料在0.3-15%范围内均可以实现本发明目的和效果。In the above embodiments, the addition amount of the additive type masterbatch only gives some examples in numerical value, and those skilled in the art, inspired by the example, easily think that the additive type master batch can be in the range of 0.3-15%. The object and effect of the present invention are achieved.
在以上实施例中,为了便于实施(适于熔融挤出),对各层材料的密度、共聚比例、共混比例均限定了一个范围,并在实例中举例说明,但这些要求对本发明来说不是必须的,不能作为限定本发明保护范围的依据,换句话说,在上述范围之外的适合于熔融挤出的上述各种指标均可以实现本发明并获得相应的技术效果。In the above examples, in order to facilitate the implementation (suitable for melt extrusion), a range of density, copolymerization ratio, blending ratio of each layer of material is defined, and exemplified in the examples, but these requirements are for the present invention. It is not essential and should not be used as a basis for limiting the scope of protection of the present invention. In other words, the above various indexes suitable for melt extrusion outside the above range can realize the present invention and obtain corresponding technical effects.
在本发明中,尽管给出了复合薄膜的结构式,但在结构式中位于同一位置的相同材料可以由一层或多层组合形成,比如,PP/PP-TIE/PA/EVOH/PA/PE-TIE/PE结构式中,表面上看该结构式表达的是7层结构,但任意位置上的材料均可以由两层或两层以上组合形成,例如PE可以由两层组合形成,以此使该复合薄膜由8层组合形成,以此类推。In the present invention, although the structural formula of the composite film is given, the same material in the same position in the structural formula may be formed by one or more layers, for example, PP/PP-TIE/PA/EVOH/PA/PE- In the TIE/PE structural formula, the structural expression expresses a 7-layer structure on the surface, but the material at any position may be formed by combining two or more layers. For example, PE may be formed by combining two layers, thereby making the composite The film is formed by combining 8 layers, and so on.
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,本领域技术人员可在上述实施例的基础上做出其他变化,比如选择各材料的不同密度、选择添加不同的活化剂等,并不能以此限制本发明的保 护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。 The above embodiments are only for explaining the technical idea and the features of the present invention, and the purpose is to enable those skilled in the art to understand the contents of the present invention and implement them according to the above embodiments. Those skilled in the art can make other based on the above embodiments. Changes, such as selecting different densities of materials, selecting different activators, etc., do not limit the protection of the present invention. Range of protection. Equivalent variations or modifications made in accordance with the spirit of the invention are intended to be included within the scope of the invention.

Claims (8)

  1. 一种可降解PP-EVOH高阻隔复合薄膜,该复合薄膜的结构如下:A degradable PP-EVOH high barrier composite film, the structure of the composite film is as follows:
    PP/PP-TIE/PA/EVOH/PA/PE-TIE/PE   式(1)PP/PP-TIE/PA/EVOH/PA/PE-TIE/PE type (1)
    式(1)中,从左往右依次表示的含义是:In the formula (1), the meanings from the left to the right are:
    PP表示外层,其功能为保护层或展示层,其材料为聚丙烯,聚丙烯不含亲水基团;PP means an outer layer, the function of which is a protective layer or a display layer, the material of which is polypropylene, and the polypropylene does not contain a hydrophilic group;
    PP-TIE表示第一粘合层,其材料为马来酸酐接枝的聚丙烯共聚物,马来酸酐接枝的聚丙烯共聚物含有的亲水基团为酸酐;PP-TIE denotes a first adhesive layer, the material of which is a maleic anhydride grafted polypropylene copolymer, and the maleic anhydride grafted polypropylene copolymer contains a hydrophilic group which is an acid anhydride;
    PA/EVOH/PA表示由三层结构组合形成的中层,其功能为阻隔层,其材料为PA表示聚酰胺,聚酰胺含有的亲水基团为酰胺基,EVOH表示乙烯-乙烯醇共聚物,乙烯-乙烯醇共聚物含有的亲水基团为羟基;PA/EVOH/PA denotes a middle layer formed by a combination of three layers, the function of which is a barrier layer, the material of which is PA represents polyamide, the hydrophilic group of polyamide contains amide group, and EVOH represents ethylene-vinyl alcohol copolymer. The hydrophilic group contained in the ethylene-vinyl alcohol copolymer is a hydroxyl group;
    PE-TIE表示第二粘合层,其材料为马来酸酐接枝的聚乙烯共聚物,马来酸酐接枝的聚乙烯共聚物含有的亲水基团为酸酐;PE-TIE denotes a second adhesive layer whose material is a maleic anhydride grafted polyethylene copolymer, and the maleic anhydride grafted polyethylene copolymer contains a hydrophilic group which is an acid anhydride;
    PE表示内层,其功能为热封层,其材料为聚乙烯,聚乙烯不含亲水基团;PE denotes an inner layer, the function of which is a heat seal layer, the material of which is polyethylene, and the polyethylene does not contain a hydrophilic group;
    其特征在于:所述复合薄膜中的各层材料均通过引入生物基获得趋于一致的生物降解性能,所述生物基是一类在垃圾处理场或堆肥条件下具有生物降解活性的添加型母料,该添加型母料按比例均匀添加到各层材料中,然后通过熔融共挤方法制备复合薄膜;The invention is characterized in that each layer material in the composite film obtains a uniform biodegradability by introducing a bio-based group, which is a kind of additive type having biodegradability in a garbage disposal field or composting condition. The additive masterbatch is uniformly added to each layer of the material in proportion, and then the composite film is prepared by a melt coextrusion method;
    所述添加型母料由载体和活性剂组成,所述活性剂为含有亲水基团的聚合物,其中,活性剂的有效成份为亲水基团,所述亲水基团是指羧酸盐、羧基、羟基、醛基、酰胺基、酸酐和酯基中的至少一种;The additive type masterbatch is composed of a carrier and an active agent, and the active agent is a polymer containing a hydrophilic group, wherein the active component of the active agent is a hydrophilic group, and the hydrophilic group means a carboxylic acid. At least one of a salt, a carboxyl group, a hydroxyl group, an aldehyde group, an amide group, an acid anhydride, and an ester group;
    所述式(1)各层材料以及添加型母料中,亲水基团按照亲水活性从高到低排列依次为羧酸盐、羧基、羟基、醛基、酰胺基、酸酐、酯基;In the material of each layer of the formula (1) and the additive type masterbatch, the hydrophilic group is a carboxylate, a carboxyl group, a hydroxyl group, an aldehyde group, an amide group, an acid anhydride, an ester group in order of the hydrophilic activity from high to low;
    所述载体针对各层材料按相似相溶原理进行选择:The carrier is selected for each layer of material according to a similar compatibility principle:
    对于外层的聚丙烯材料,添加型母料中的载体为聚丙烯、聚乙烯中的至少一种; For the outer layer of the polypropylene material, the carrier in the additive type master batch is at least one of polypropylene and polyethylene;
    对于第一粘合层的马来酸酐接枝的聚丙烯共聚物材料,添加型母料中的载体为聚丙烯、聚乙烯中的至少一种;For the maleic anhydride grafted polypropylene copolymer material of the first adhesive layer, the carrier in the additive type master batch is at least one of polypropylene and polyethylene;
    对于中层的聚酰胺材料,添加型母料中的载体为聚酰胺;For the middle layer of the polyamide material, the carrier in the added masterbatch is a polyamide;
    对于中层的乙烯-乙烯醇共聚物材料,添加型母料中的载体为聚乙烯;For the intermediate layer of ethylene-vinyl alcohol copolymer material, the carrier in the additive type masterbatch is polyethylene;
    对于第二粘合层的马来酸酐接枝的聚乙烯共聚物材料,添加型母料中的载体为聚乙烯;对于内层的聚乙烯材料,添加型母料中的载体为聚乙烯;For the maleic anhydride grafted polyethylene copolymer material of the second adhesive layer, the carrier in the additive type master batch is polyethylene; and for the inner layer of the polyethylene material, the carrier in the additive type master batch is polyethylene;
    所述添加型母料在各层材料中的添加量控制在该层材料总质量的0.3-15%范围;所述添加型母料中亲水基团的亲水活性应大于或等于式(1)各层材料中亲水基团的亲水活性;通过加入添加型母料,使式(1)中各层材料的亲水基团与碳原子的摩尔比趋于一致,即生物活性趋于一致,从而使复合薄膜的各层材料降解速率趋于一致。The added amount of the added masterbatch in each layer of material is controlled within a range of 0.3-15% of the total mass of the layer of the material; the hydrophilic activity of the hydrophilic group in the added masterbatch should be greater than or equal to the formula (1) The hydrophilic activity of the hydrophilic group in each layer of material; by adding the additive type masterbatch, the molar ratio of the hydrophilic group to the carbon atom of each layer of the material in the formula (1) tends to be uniform, that is, the biological activity tends to Consistently, the degradation rate of each layer of the composite film tends to be uniform.
  2. 一种可降解PP-EVOH高阻隔复合薄膜,该复合薄膜的结构如下:A degradable PP-EVOH high barrier composite film, the structure of the composite film is as follows:
    PP/PP-TIE/EVOH/PE-TIE/PE   式(2)PP/PP-TIE/EVOH/PE-TIE/PE type (2)
    式(2)中,从左往右依次表示的含义是:In equation (2), the meanings from left to right are:
    PP表示外层,其功能为保护层或展示层,其材料为聚丙烯,聚丙烯不含亲水基团;PP means an outer layer, the function of which is a protective layer or a display layer, the material of which is polypropylene, and the polypropylene does not contain a hydrophilic group;
    PP-TIE表示第一粘合层,其材料为马来酸酐接枝的聚丙烯共聚物,马来酸酐接枝的聚丙烯共聚物含有的亲水基团为酸酐;PP-TIE denotes a first adhesive layer, the material of which is a maleic anhydride grafted polypropylene copolymer, and the maleic anhydride grafted polypropylene copolymer contains a hydrophilic group which is an acid anhydride;
    EVOH表示中层,其功能为阻隔层,其材料为乙烯-乙烯醇共聚物,乙烯-乙烯醇共聚物含有的亲水基团为羟基;EVOH denotes a middle layer, the function of which is a barrier layer, the material of which is an ethylene-vinyl alcohol copolymer, and the hydrophilic group contained in the ethylene-vinyl alcohol copolymer is a hydroxyl group;
    PE-TIE表示第二粘合层,其材料为马来酸酐接枝的聚乙烯共聚物,马来酸酐接枝的聚乙烯共聚物含有的亲水基团为酸酐;PE-TIE denotes a second adhesive layer whose material is a maleic anhydride grafted polyethylene copolymer, and the maleic anhydride grafted polyethylene copolymer contains a hydrophilic group which is an acid anhydride;
    PE表示内层,其功能为热封层,其材料为聚乙烯,聚乙烯不含亲水基团;PE denotes an inner layer, the function of which is a heat seal layer, the material of which is polyethylene, and the polyethylene does not contain a hydrophilic group;
    其特征在于:所述复合薄膜中的各层材料均通过引入生物基获得趋于一致的生物降解性能,所述生物基是一类在垃圾处理场或堆肥条件下具有生物降解活性的添加型母料,该添 加型母料按比例均匀添加到各层材料中,然后通过熔融共挤方法制备复合薄膜;The invention is characterized in that each layer material in the composite film obtains a uniform biodegradability by introducing a bio-based group, which is a kind of additive type having biodegradability in a garbage disposal field or composting condition. Material, the addition The additive masterbatch is uniformly added to each layer of the material in proportion, and then the composite film is prepared by a melt coextrusion method;
    所述添加型母料由载体和活性剂组成,所述活性剂为含有亲水基团的聚合物,其中,活性剂的有效成份为亲水基团,所述亲水基团是指羧酸盐、羧基、羟基、醛基、酰胺基、酸酐和酯基中的至少一种;The additive type masterbatch is composed of a carrier and an active agent, and the active agent is a polymer containing a hydrophilic group, wherein the active component of the active agent is a hydrophilic group, and the hydrophilic group means a carboxylic acid. At least one of a salt, a carboxyl group, a hydroxyl group, an aldehyde group, an amide group, an acid anhydride, and an ester group;
    所述式(2)各层材料以及添加型母料中,亲水基团按照亲水活性从高到低排列依次为羧酸盐、羧基、羟基、醛基、酰胺基、酸酐、酯基;In the material of each layer of the formula (2) and the additive type masterbatch, the hydrophilic group is a carboxylate, a carboxyl group, a hydroxyl group, an aldehyde group, an amide group, an acid anhydride, an ester group in order of the hydrophilic activity from high to low;
    所述载体针对各层材料按相似相溶原理进行选择:The carrier is selected for each layer of material according to a similar compatibility principle:
    对于外层的聚丙烯材料,添加型母料中的载体为聚丙烯、聚乙烯中的至少一种;For the outer layer of the polypropylene material, the carrier in the additive type master batch is at least one of polypropylene and polyethylene;
    对于第一粘合层的马来酸酐接枝的聚丙烯共聚物材料,添加型母料中的载体为聚丙烯、聚乙烯中的至少一种;For the maleic anhydride grafted polypropylene copolymer material of the first adhesive layer, the carrier in the additive type master batch is at least one of polypropylene and polyethylene;
    对于中层的乙烯-乙烯醇共聚物材料,添加型母料中的载体为聚乙烯;For the intermediate layer of ethylene-vinyl alcohol copolymer material, the carrier in the additive type masterbatch is polyethylene;
    对于第二粘合层的马来酸酐接枝的聚乙烯共聚物材料,添加型母料中的载体为聚乙烯;对于内层的聚乙烯材料,添加型母料中的载体为聚乙烯;For the maleic anhydride grafted polyethylene copolymer material of the second adhesive layer, the carrier in the additive type master batch is polyethylene; and for the inner layer of the polyethylene material, the carrier in the additive type master batch is polyethylene;
    所述添加型母料在各层材料中的添加量控制在该层材料总质量的0.3-15%范围;所述添加型母料中亲水基团的亲水活性应大于或等于式(2)各层材料中亲水基团的亲水活性;通过加入添加型母料,使式(2)中各层材料的亲水基团与碳原子的摩尔比趋于一致,即生物活性趋于一致,从而使复合薄膜的各层材料降解速率趋于一致。The added amount of the added masterbatch in each layer of material is controlled within a range of 0.3-15% of the total mass of the layer of the material; the hydrophilic activity of the hydrophilic group in the added masterbatch should be greater than or equal to the formula (2) The hydrophilic activity of the hydrophilic group in each layer of material; by adding the additive type masterbatch, the molar ratio of the hydrophilic group to the carbon atom of each layer of the material in the formula (2) tends to be uniform, that is, the biological activity tends to Consistently, the degradation rate of each layer of the composite film tends to be uniform.
  3. 根据权利要求1或2所述的可降解PP-EVOH高阻隔复合薄膜,其特征在于:所述外层中,聚丙烯由全同立构聚丙烯均聚物或/和聚丙烯无规共聚物组成,聚丙烯的密度为0.880-0.910g/cm3The degradable PP-EVOH high barrier composite film according to claim 1 or 2, wherein in the outer layer, the polypropylene is composed of an isotactic polypropylene homopolymer or/and a polypropylene random copolymer. The composition has a density of polypropylene of 0.880 to 0.910 g/cm 3 .
  4. 根据权利要求1或2所述的可降解PP-EVOH高阻隔复合薄膜,其特征在于:所述第一粘合层中,马来酸酐接枝的聚丙烯共聚物密度为0.880-0.910g/cm3,其中,马来酸酐接枝率的质量百分含量为0.3%-10%。 The degradable PP-EVOH high barrier composite film according to claim 1 or 2, wherein the density of the maleic anhydride grafted polypropylene copolymer in the first adhesive layer is from 0.880 to 0.910 g/cm. 3 , wherein the maleic anhydride grafting rate is from 0.3% to 10% by mass.
  5. 根据权利要求1所述的可降解PP-EVOH高阻隔复合薄膜,其特征在于:所述阻隔层中,乙烯-乙烯醇共聚物的密度为1.170-1.19g/cm3,乙烯-乙烯醇共聚物的乙烯摩尔含量为26-48%;聚酰胺的密度为1.12-1.14g/cm3,聚酰胺为PA6均聚物或PA6,66共聚物或无定形聚酰胺。The degradable PP-EVOH high barrier composite film according to claim 1, wherein the density of the ethylene-vinyl alcohol copolymer in the barrier layer is 1.170-1.19 g/cm 3 , and the ethylene-vinyl alcohol copolymer The ethylene has a molar content of from 26 to 48%; the polyamide has a density of from 1.12 to 1.14 g/cm 3 and the polyamide is a PA6 homopolymer or a PA 6,66 copolymer or an amorphous polyamide.
  6. 根据权利要求2所述的可降解PP-EVOH高阻隔复合薄膜,其特征在于:所述阻隔层中,乙烯-乙烯醇共聚物的密度为1.170-1.19g/cm3,乙烯-乙烯醇共聚物的乙烯摩尔含量为26-48%。The degradable PP-EVOH high barrier composite film according to claim 2, wherein the density of the ethylene-vinyl alcohol copolymer in the barrier layer is 1.170-1.19 g/cm 3 , and the ethylene-vinyl alcohol copolymer The ethylene content is from 26 to 48%.
  7. 根据权利要求1或2所述的可降解PP-EVOH高阻隔复合薄膜,其特征在于:所述第二粘合层中,马来酸酐接枝的聚乙烯共聚物的密度为0.910-0.950g/cm3,其中,马来酸酐接枝率的质量百分含量为0.3%-10%。The degradable PP-EVOH high barrier composite film according to claim 1 or 2, wherein the density of the maleic anhydride grafted polyethylene copolymer in the second adhesive layer is from 0.910 to 0.950 g/ Cm 3 wherein the maleic anhydride graft ratio is from 0.3% to 10% by mass.
  8. 根据权利要求1或2所述的可降解PP-EVOH高阻隔复合薄膜,其特征在于:所述热封层中,聚乙烯的密度为0.900-0.935g/cm3,聚乙烯中包含聚乙烯共混物,该聚乙烯共混物的密度为0.910-0.925g/cm3,所述聚乙烯共混物由50-99%重量的聚乙烯和1-50%重量的乙烯基均聚物组成,或者所述聚乙烯共混物由50-99%重量的聚乙烯和1-50%重量的乙烯基共聚物组成,所述乙烯基共聚物由乙烯与C4-C12的α-烯烃、环烯烃、乙烯基芳烃和极性乙烯基单体中的至少一种组成,所述乙烯基共聚物的密度为0.880-0.915g/cm3The degradable PP-EVOH high barrier composite film according to claim 1 or 2, wherein the density of the polyethylene in the heat seal layer is 0.900-0.935 g/cm 3 , and the polyethylene comprises polyethylene. a blend having a density of from 0.910 to 0.925 g/cm 3 and a polyethylene blend consisting of 50-99% by weight of polyethylene and 1-50% by weight of a vinyl homopolymer. Or the polyethylene blend consists of 50-99% by weight of polyethylene and 1-50% by weight of a vinyl copolymer composed of ethylene and a C4-C12 alpha-olefin, a cyclic olefin, It is composed of at least one of a vinyl aromatic hydrocarbon and a polar vinyl monomer having a density of 0.880 to 0.915 g/cm 3 .
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