WO2016074139A1 - Automatically producible lamp and manufacturing method therefor - Google Patents

Automatically producible lamp and manufacturing method therefor Download PDF

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Publication number
WO2016074139A1
WO2016074139A1 PCT/CN2014/090764 CN2014090764W WO2016074139A1 WO 2016074139 A1 WO2016074139 A1 WO 2016074139A1 CN 2014090764 W CN2014090764 W CN 2014090764W WO 2016074139 A1 WO2016074139 A1 WO 2016074139A1
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WO
WIPO (PCT)
Prior art keywords
lamp housing
lamp
board
conductive contact
light source
Prior art date
Application number
PCT/CN2014/090764
Other languages
French (fr)
Chinese (zh)
Inventor
卢廷松
Original Assignee
刘美婵
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 刘美婵 filed Critical 刘美婵
Priority to PCT/CN2014/090764 priority Critical patent/WO2016074139A1/en
Publication of WO2016074139A1 publication Critical patent/WO2016074139A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S2/00Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems

Definitions

  • the invention relates to the field of lamps, in particular to a lamp which can be automatically produced and a manufacturing method thereof.
  • LED lamps such as bulbs
  • most of them include a lamp housing and a power board and an LED lamp installed in the lamp housing.
  • the power board is electrically connected to the LED lamp through the wire in the lamp housing.
  • the connection between the power board and the LED lamp is complicated and fine, and the operation requirements are high.
  • manual connection is required for assembly, which makes it difficult to realize full-line automatic production and labor cost when the lamp is produced. High and not conducive to the improvement of production efficiency.
  • a technical problem to be solved by the present invention is to provide a lamp that can be automatically produced, and a conductive connection is not required between the light source component and the power supply board, and the operation is simple and the connection is reliable.
  • Another technical problem to be solved by the present invention is to provide a method for manufacturing a luminaire that can be automatically produced.
  • the light source assembly and the power board do not need to be electrically connected by soldering wires, and the operation is simple, and the whole line can be automatically produced and the production efficiency is high.
  • the technical solution adopted by the present invention to solve one of the technical problems is to provide a lamp that can be automatically produced.
  • a lamp housing having at least one opening, a power board mounted in the lamp housing, and a light source assembly mounted on an open end of the lamp housing, the light source assembly including a light board mounted on the lamp housing, and a light source facing away from the surface of the lamp housing and electrically connected to the lamp panel;
  • the inner peripheral wall surface of the lamp housing is provided with at least one slot along a length direction of the lamp housing, and the power board is fitted in the lamp housing in cooperation with the socket; and the power board is adjacent to the One end of the light source assembly is provided with a conductive contact portion that passes through the light panel and is electrically connected to the light source.
  • the luminaire further includes a heat dissipating member, the heat dissipating member is in heat conduction with the lamp housing, and a heat conducting portion is disposed on the heat dissipating member at the open end of the lamp housing; the lamp board is closely attached to the heat dissipating member On the heat transfer part.
  • the lamp plate is provided with a through hole through which the conductive contact portion passes;
  • a conductive contact is disposed on the conductive contact portion, and the light plate is provided with a pad corresponding to the conductive contact, and the conductive contact is soldered to the pad;
  • a first conductive contact is disposed on the conductive contact portion, and a second conductive contact is disposed on an inner circumference of the through hole, and the first conductive contact and the second conductive contact are electrically connected.
  • the open end of the lamp housing is further provided with a positioning block; and the lamp board is provided with a positioning groove that cooperates with the positioning block.
  • the open end of the lamp housing is further provided with a stud, and the lamp board is locked to the stud of the lamp housing by a fastening screw.
  • the luminaire further includes a lamp cap mounted on the other end of the lamp housing opposite the opening and electrically connected to the power board;
  • the power supply board is provided with a positive power line and a negative power line for electrically connecting with the lamp head;
  • the luminaire further includes a transmissive cover that is disposed outside the light source assembly and is fixed to the lamp housing.
  • the technical solution adopted by the present invention to solve another technical problem thereof is to provide a manufacturing method of a lamp which can be automatically produced. Includes the following steps:
  • the lamp housing is transferred to the first station;
  • the inner peripheral wall surface of the lamp housing is provided with a slot, and at least one end of the lamp housing is open;
  • a lamp housing with a heat dissipating member is prepared, the heat dissipating member is in heat conduction with the lamp housing, and a heat conducting portion of the heat dissipating member corresponds to an open end of the lamp housing;
  • the step S1 further includes: preparing a heat dissipating component, and inserting the heat dissipating component from the opening of the lamp housing into the lamp housing to be thermally coupled to the lamp housing, and the heat conducting portion of the heat dissipating component corresponds to At the open end of the lamp housing;
  • step S4 when the light board of the light source assembly is mounted on the opening of the lamp housing, the light board is closely attached to the heat conducting portion of the heat sink.
  • step S2 the following steps are included:
  • step S3 the following steps are included:
  • step S4 the following steps are included:
  • the lamp board mounting device removes the lamp housing with the power board inserted from the positioning mold, and places it into the lamp board mounting mold;
  • the light board installation equipment takes out the light board from the light source assembly basket
  • the step S1 further comprises preparing a lamp cap and a transmissive cover, and respectively placing them in the corresponding basket;
  • the manufacturing method further includes:
  • the lamp cap is mounted on the other end of the lamp housing opposite to the opening, and the power board in the lamp housing is electrically connected to the lamp cap;
  • the translucent cover is fixed to the open end of the lamp housing, and is disposed outside the light source assembly;
  • the step S4 further includes:
  • step S5 the following steps are included:
  • the lamp cap mounting device removes the lamp shell on which the lamp board is mounted from the positioning mold, and flips it over the fixed mold of the lamp cap;
  • the lamp head mounting device takes out the lamp cap from the lamp basket, and fixes the lamp cap to the other end of the lamp housing, and is electrically connected to the power board;
  • step S6 the following steps are included:
  • the translucent cover mounting device removes the lamp housing with the lamp cap mounted from the positioning mold, and places it on the translucent cover fixing mold;
  • the translucent cover mounting device takes out the translucent cover from the transparent cover basket, and at the same time, an adhesive is disposed on the circumference of the open end of the lamp housing, and the translucent cover is fixedly bonded to the open end of the lamp housing.
  • the power board is installed in the lamp housing by being matched with the slot, and the power board is electrically connected to the light source through the lamp board of the light source assembly through the conductive contact portion disposed thereon, thereby eliminating the need for soldering.
  • the wires are electrically connected, the connection is reliable, and the operation is simple, which facilitates the automatic production of the lamp.
  • the manufacturing method of the lamp of the invention has simple operation and can realize automatic production of the whole line with high efficiency.
  • FIG. 1 is a schematic exploded view of a lamp that can be automatically produced according to an embodiment of the present invention
  • FIG. 2 is a schematic cross-sectional structural view of the lamp assembly shown in FIG. 1.
  • FIG. 2 is a schematic cross-sectional structural view of the lamp assembly shown in FIG. 1.
  • an automatically produced lamp As shown in FIG. 1 and 2, an automatically produced lamp according to an embodiment of the present invention,
  • the lamp housing 1 including at least one end opening, the power board 2 and the light source assembly 3 are mounted, the power board 2 is mounted in the lamp housing 1, the light source assembly 3 is mounted on the open end of the lamp housing 1, and the light source assembly 3 includes a lamp mounted on the lamp housing 1.
  • the board 31 and the light source 32 electrically connected to the lamp board 31 are disposed on the surface of the lamp board facing away from the lamp housing 1.
  • the inner peripheral wall surface of the lamp housing 1 is provided with at least one slot 11 along the length direction of the lamp housing 1.
  • the power supply board 2 is mounted in the lamp housing 1 in cooperation with the slot 11, and the power board 2 is provided by the slot 11 Assembly within the shell 1.
  • one end of the power board 2 near the light source assembly 3 is provided with a conductive contact portion 21, and the conductive contact portion 21 passes through the light board 31 and is electrically connected to the light source 32.
  • the conductive contact portion 21 is disposed instead of being soldered on the power board 2.
  • the wires are connected to the light source 32, the operation is simple and convenient for automated production, and the connection is more reliable.
  • the through hole 30 is provided in the lamp plate 31 of the light source unit 3 for the passage of the conductive contact portion 21 of the power board 2.
  • the conductive contact portion 21 is provided with a conductive contact (not shown), and the light board 31 is provided with a pad corresponding to the conductive contact (not As shown, the conductive contacts are soldered to the pads. The welding process of the conductive contact and the pad is completed on the surface of the lamp board facing away from the lamp housing 1, and the operation is convenient.
  • the first conductive contact is disposed on the conductive contact portion 21, and the second conductive contact is disposed on the inner circumference of the through hole 30. The first conductive contact is disposed.
  • the second conductive contact is electrically connected, which saves the welding process and is more convenient to operate.
  • the light source 32 may be an LED lamp bead such that the luminaire may be an LED luminaire.
  • the opening end of the lamp housing 1 is further provided with a positioning block 12.
  • the positioning block 12 may be in the shape of a semicircle, a polygon or the like.
  • the light board 31 is provided with a positioning slot 311 which cooperates with the positioning block 12, and the light board 31 is mounted to the open end of the lamp housing 1 by positioning the positioning block 12 with the positioning slot 311, and the through hole 30 on the light board 31. It is also possible to align the conductive contact portion 21 of the power board 2 for the conductive contact portion 21 to pass.
  • the open end of the lamp housing 1 is further provided with a stud 13 which is locked to the stud 13 of the lamp housing 1 by a fastening screw 10 .
  • the locking plate 10 is inserted into the stud 13 through the lamp plate 31, and the lamp plate 31 is firmly locked at the open end of the lamp housing 1 and is easily disassembled.
  • the lamp housing 1 can be a heat dissipation lamp housing 1.
  • the luminaire further includes a heat dissipating member 4, and the heat dissipating member 4 is thermally coupled to the lamp housing 1.
  • a heat transfer portion 41 is provided on the heat sink 4 at the open end of the lamp housing 1, and the light plate 31 is in close contact with the heat transfer portion 41 of the heat sink 4.
  • the shape of the heat dissipating member 4 may be disposed corresponding to the shape of the lamp housing 1 and attached to the inner peripheral wall surface of the lamp housing 1 or sandwiched in the wall surface of the lamp housing 1; the heat conducting portion 41 may extend outwardly at one end of the heat dissipating member 4 , to have a certain area for the light board 31 to be in close contact.
  • the heat generated by the operation of the light source unit 3 is transmitted to the heat transfer portion 41, and is quickly transmitted to the other portions of the heat sink 4 via the heat transfer portion 41, and then transmitted to the lamp housing 1 to be emitted.
  • the heat sink 4 can be mounted therein after the lamp housing 1 is made, or the lamp housing 1 can be injection molded outside the heat sink 4.
  • the heat sink 4 is made of a heat-dissipating material such as copper or aluminum.
  • the luminaire further includes a lamp cap 5 mounted on the other end of the lamp housing 1 opposite the opening and electrically connected to the power board 2.
  • the power supply board 2 is provided with a positive power supply line 22 and a negative power supply line 23 for electrically connecting with the base 5, and the positive power supply line 22 and the negative power supply line 23 pass through the other end of the lamp housing 1 to be electrically connected to the base 5.
  • the other end of the lamp housing 1 may be provided with an opening for the positive power supply line 22 and the negative power supply line 23 to pass through, or a closed arrangement for opening the positive power supply line 22 and the negative power supply line 23.
  • the positive power source line 22 is soldered from the power board 2 to the middle of the base 5, and the negative power line 23 is soldered to the side of the base 5 on the side of the positive power line 22.
  • the luminaire further includes a translucent cover 6 that is disposed outside the light source assembly 3 and is fixed to the lamp housing 1 through which the light of the light source assembly 3 is uniformly emitted.
  • An engaging groove 14 is disposed along the circumference of the open end of the lamp housing 1.
  • the light transmissive cover 6 is fitted in the engaging groove 14 with its peripheral edge, and the light transmissive cover 6 can be fixedly bonded to the lamp by an adhesive.
  • the binder can be a glue.
  • the peripheral edge of the transparent cover 6 may further be provided with a latching block 61.
  • the open end engaging slot 14 of the lamp housing 1 is provided with a recess 15 for engaging the latching block 61.
  • the translucent cover 6 can pass through the latching block 61 and the recessed portion.
  • the groove 15 is fitted to the lamp housing 1 in cooperation.
  • a method of manufacturing an embodiment of the above-described automated luminaire can include the following steps:
  • the lamp housing 1 is transferred to the first station; the inner peripheral wall surface of the lamp housing 1 is provided with a slot 11, and at least one end of the lamp housing 1 is open.
  • the power board 2 is aligned with the slot 11 and inserted into the slot 11 from the opening of the lamp housing 1, and the conductive contact portion on the power board 2 faces the opening of the lamp housing 1; the lamp with the power board 2 inserted therein
  • the shell 1 is passed to the second station for the next step.
  • the lamp plate 31 of the light source assembly 3 is mounted to the opening of the lamp housing 1 and the conductive contact portion 21 on the power supply board 2 is passed through the lamp panel 31 and electrically connected to the light source 32 of the light source assembly 3.
  • step S2 the following steps may be further included:
  • the lamp housing 1 is taken out from the lamp housing basket; the removal operation can be realized by a robot pick-and-place device, or can be realized by manual operation.
  • the lamp housing 1 is placed on the positioning mold of the conveyor belt; by placing the lamp housing 1 in the positioning mold, the lamp housing 1 is positioned and facilitates the accurate operation of the next step.
  • the positioning mold on which the lamp housing 1 is placed is transferred to the first station, and the insertion device removes the lamp housing 1 from the positioning mold and places it into the insertion mold.
  • step S3 the following steps may further be included:
  • the power board 2 is taken out from the power board basket; the take-out action can be realized by a pick-and-place device such as a robot, or can be realized by manual operation.
  • the power board 2 is aligned with the slot 11 of the lamp housing 1, and is inserted into the slot 11 from the opening of the lamp housing 1, and the conductive contact portion 21 on the power board 2 faces the opening.
  • the lamp housing 1 inserted with the power board 2 is repositioned on the positioning mold of the conveyor belt, and transferred to the second station for the next step.
  • step S4 the method may further include the following steps:
  • the light board mounting device takes out the light board 31 from the light source assembly 3 basket.
  • the conductive contact portion 21 of the power board 2 is inserted into the through hole 30 of the lamp board 31, and the lamp board 31 is fixedly mounted at the open end of the lamp housing 1, and the conductive contact portion 21 is electrically connected to the lamp board 31.
  • the positioning groove 311 on the lamp board 31 is aligned with the positioning block 12 at the open end of the lamp housing 1, while the through hole 30 of the lamp board 31 is aligned with the conductive contact portion 21; when the light board 31 is mounted on the lamp
  • the positioning groove 311 of the lamp board 31 is fitted on the outer circumference of the positioning block 12, and the conductive contact portion 21 can expose the light board 31 through the through hole 30.
  • the fastening plate 10 is inserted into the stud 13 of the lamp housing 1 through the lamp plate 31 to securely lock the lamp plate 31 to the open end of the lamp housing 1.
  • the above-mentioned pick-and-place equipment, the insertion device, the light board installation equipment, and the like can be realized by related equipment in the prior art, and the automatic production of the lamps can be realized in the manufacturing method. It can be understood that, in the above step S1, in the first station, the lamp housing 1 can be directly inserted into the lamp housing 1 on the positioning mold without the need to take out the lamp housing 1, and the power supply is plugged in. The lamp housing 1 of the board 2 can be passed to a second station in the positioning mold.
  • the above-mentioned equipment for inserting equipment and lamp board mounting equipment, as well as positioning molds, inserting molds, etc. may also be provided with sensors such as infrared sensors or visual positioning devices for positioning to achieve precise positioning during assembly.
  • a lamp housing 1 with a heat sink 4 is prepared, which can be formed by overmolding the heat sink 4.
  • the heat sink 4 is thermally coupled to the lamp housing 1 , and the heat conducting portion 41 of the heat sink 4 corresponds to the open end of the lamp housing 1 .
  • the heat dissipating member 4 is prepared, and the heat dissipating member 4 is inserted into the lamp housing 1 from the opening of the lamp housing 1 to be thermally connected to the lamp housing 1, and the heat conducting portion 41 of the heat dissipating member 4 corresponds to The open end of the lamp housing 1.
  • step S4 when the lamp panel 31 of the light source unit 3 is mounted on the opening of the lamp housing 1, the lamp panel 31 is brought into close contact with the heat conducting portion 41 of the heat sink 4.
  • step S1 further includes: preparing the lamp cap 5 and the transmissive cover 6 and respectively placing them in the corresponding baskets. Therefore, the manufacturing method further includes:
  • the lamp cap 5 is mounted on the other end of the lamp housing 1 opposite to the opening, and the power board 2 in the lamp housing 1 is electrically connected to the lamp cap 5.
  • the translucent cover 6 is fixed to the open end of the lamp housing 1, and is disposed outside the light source assembly 3.
  • step S4 further includes: S4-4, relocating the lamp housing 1 on which the lamp panel 31 is mounted to the positioning mold of the conveyor belt, and transferring to the third station.
  • the method may further include the following steps:
  • the lamp cap mounting device removes the lamp housing 1 on which the lamp panel 31 is mounted from the positioning mold, and flips it over the lamp holder fixing mold.
  • the turning operation is such that one end of the lamp housing 1 on which the lamp panel 31 is mounted faces downward, and the other end faces upward to mount the lamp cap 5.
  • the lamp cap mounting device takes out the cap 5 from the cap basket, and fixes the cap 5 to the other end of the lamp housing 1 and is electrically connected to the power board 2.
  • the conductive connection between the power board 2 and the base 5 is achieved by soldering the positive power supply line 22 and the negative power supply line 23 of the power supply board 2 to the base 5.
  • the lamp housing 1 on which the lamp cap 5 is mounted is placed on the positioning mold of the conveyor belt and transferred to the fourth station.
  • step S6 the method may further include the following steps:
  • the translucent cover 6 mounting device removes the lamp housing 1 on which the lamp cap 5 is mounted from the positioning mold, and places it on the translucent cover fixing mold.
  • the lamp housing 1 to which the lamp cap 5 is mounted is placed on the translucent cover fixing mold with the lamp cap 5 facing downward.
  • the mounting of the light-transmissive cover 6 is facilitated such that the end of the lamp housing 1 on which the lamp panel 31 is mounted faces upward.
  • the translucent cover mounting device takes out the translucent cover 6 from the transparent cover basket, and at the same time, an adhesive is disposed on the circumference of the open end of the lamp housing 1, and the translucent cover 6 is fixedly bonded to the open end of the lamp housing 1, thereby Complete the assembly.

Abstract

Disclosed are an automatically producible lamp and a manufacturing method therefor. The lamp comprises a lamp housing (1) with at least one end opened, a power supply board (2) mounted in the lamp housing (1), and a light source assembly (3) mounted at an opening end of the lamp housing (1). The light source assembly (3) comprises a lamp plate (31) mounted on the lamp housing (1), and a light source (32) which is provided on a surface of the lamp plate (31) facing away from the lamp housing (1) and is conductively connected to the lamp plate (31). At least one slot (11) is provided on an inner peripheral wall of the lamp housing (1) along the length direction of the lamp housing (1), and the power supply board (2) and the slot (11) are cooperatively mounted in the lamp housing (1). The end of the power supply board (2) close to the light source assembly (3) is provided with a conductive contact part (21), wherein the conductive contact part (21) penetrates through the lamp plate (31) and is conductively connected to the light source (32). The automatically producible lamp does not need a welding lead to perform a conductive connection, such that the connection is reliable, the operation is simple, and automatic production of lamps is facilitated.

Description

可自动化生产的灯具及其制造方法  Lamp that can be automatically produced and its manufacturing method 技术领域Technical field
本发明涉及灯具领域,尤其涉及一种可自动化生产的灯具及其制造方法 。  The invention relates to the field of lamps, in particular to a lamp which can be automatically produced and a manufacturing method thereof.
背景技术Background technique
LED 光源由于其绿色环保且高效节能,已被广泛应用。现有的LED灯具中,如球泡灯,大都包括灯壳及安装在灯壳内的电源板和LED灯,电源板在灯壳内是通过导线与LED灯焊接实现电连接。在生产时,电源板与LED灯之间的连接较为复杂且精细,对操作要求较高,通常都需要采用人工操作进行组装连接,这样使得在灯具生产时,难以实现全线的自动化生产,人工成本高且不利于生产效率的提高。  led Light sources have been widely used due to their environmental protection and high efficiency. In existing LED lamps, such as bulbs, most of them include a lamp housing and a power board and an LED lamp installed in the lamp housing. The power board is electrically connected to the LED lamp through the wire in the lamp housing. In production, the connection between the power board and the LED lamp is complicated and fine, and the operation requirements are high. Usually, manual connection is required for assembly, which makes it difficult to realize full-line automatic production and labor cost when the lamp is produced. High and not conducive to the improvement of production efficiency.
发明内容Summary of the invention
本发明要解决的一技术问题在于,提供一种可自动化生产的灯具,其光源组件与电源板之间无需焊接导线进行导电连接,操作简单、连接可靠。 A technical problem to be solved by the present invention is to provide a lamp that can be automatically produced, and a conductive connection is not required between the light source component and the power supply board, and the operation is simple and the connection is reliable.
本发明要解决的另一技术问题在于,提供一种可自动化生产的灯具的制造方法,其光源组件与电源板之间无需焊接导线进行导电连接,操作简单,可全线自动化生产且生产效率高。 Another technical problem to be solved by the present invention is to provide a method for manufacturing a luminaire that can be automatically produced. The light source assembly and the power board do not need to be electrically connected by soldering wires, and the operation is simple, and the whole line can be automatically produced and the production efficiency is high.
本发明解决其一技术问题所采用的技术方案是:提供 一种 可自动化生产的灯具 ,包括至少一端开口的灯壳、安装在所述灯壳内的电源板以及安装在所述灯壳开口端的光源组件,所述光源组件包括安装在所述灯壳上的灯板、及设置在所述灯板背向所述灯壳的表面上并与所述灯板导电连接的光源; The technical solution adopted by the present invention to solve one of the technical problems is to provide a lamp that can be automatically produced. a lamp housing having at least one opening, a power board mounted in the lamp housing, and a light source assembly mounted on an open end of the lamp housing, the light source assembly including a light board mounted on the lamp housing, and a light source facing away from the surface of the lamp housing and electrically connected to the lamp panel;
所述灯壳内周壁面上沿所述灯壳的长度方向设置有至少一条插槽,所述电源板与所述插槽配合安装在所述灯壳内;且,所述电源板靠近所述光源组件的一端设有导电接触部,所述导电接触部穿过所述灯板并与所述光源导电连接。 The inner peripheral wall surface of the lamp housing is provided with at least one slot along a length direction of the lamp housing, and the power board is fitted in the lamp housing in cooperation with the socket; and the power board is adjacent to the One end of the light source assembly is provided with a conductive contact portion that passes through the light panel and is electrically connected to the light source.
优选地, 该灯具还包括散热件,所述散热件与所述灯壳导热相接,并且在所述灯壳开口端的所述散热件上设有导热部;所述灯板紧贴在所述散热件的导热部上。 Preferably, The luminaire further includes a heat dissipating member, the heat dissipating member is in heat conduction with the lamp housing, and a heat conducting portion is disposed on the heat dissipating member at the open end of the lamp housing; the lamp board is closely attached to the heat dissipating member On the heat transfer part.
优选地, 所述灯板上设有供所述导电接触部通过的通孔; Preferably, the lamp plate is provided with a through hole through which the conductive contact portion passes;
所述导电接触部上设有导电触点,所述灯板上设有与所述导电触点对应的焊盘,所述导电触点与所述焊盘焊接连接;或者, a conductive contact is disposed on the conductive contact portion, and the light plate is provided with a pad corresponding to the conductive contact, and the conductive contact is soldered to the pad; or
所述导电接触部上设有第一导电触点,所述通孔内周设有第二导电触点,所述第一导电触点和第二导电触点导电连接。 A first conductive contact is disposed on the conductive contact portion, and a second conductive contact is disposed on an inner circumference of the through hole, and the first conductive contact and the second conductive contact are electrically connected.
优选地, 所述灯壳的开口端还设有定位块;所述灯板上设有与所述定位块配合的定位槽。 Preferably, the open end of the lamp housing is further provided with a positioning block; and the lamp board is provided with a positioning groove that cooperates with the positioning block.
优选地, 所述灯壳的开口端还设有螺柱,所述灯板通过紧固螺钉锁紧于所述灯壳的所述螺柱上。 Preferably, the open end of the lamp housing is further provided with a stud, and the lamp board is locked to the stud of the lamp housing by a fastening screw.
优选地, 该灯具还包括灯头,所述灯头安装在所述灯壳与所述开口相对的另一端上并与所述电源板导电连接; Preferably, The luminaire further includes a lamp cap mounted on the other end of the lamp housing opposite the opening and electrically connected to the power board;
所述电源板上设有用于与灯头导电连接的正极电源线和负极电源线; The power supply board is provided with a positive power line and a negative power line for electrically connecting with the lamp head;
该灯具还包括透光罩,所述透光罩罩设在所述光源组件外而固定在所述灯壳上。 The luminaire further includes a transmissive cover that is disposed outside the light source assembly and is fixed to the lamp housing.
本发明解决其另一技术问题所采用的技术方案是:提供 一种 可自动化生产的灯具的制造方法, 包括以下步骤: The technical solution adopted by the present invention to solve another technical problem thereof is to provide a manufacturing method of a lamp which can be automatically produced. Includes the following steps:
S1 、制备灯壳、电源板以及光源组件,并分别放置于对应料筐中; S1, preparing a lamp housing, a power board, and a light source assembly, and respectively placing them in corresponding baskets;
S2 、将所述灯壳传送至第一工位;所述灯壳的内周壁面设有插槽,且所述灯壳的至少一端开口; S2, the lamp housing is transferred to the first station; the inner peripheral wall surface of the lamp housing is provided with a slot, and at least one end of the lamp housing is open;
S3 、将电源板对准所述插槽,并自所述灯壳的开口插接到所述插槽内,且所述电源板上的导电接触部朝向所述开口;将插有所述电源板的灯壳传至第二工位; S3 Aligning the power board with the slot and inserting into the slot from the opening of the lamp housing, and the conductive contact on the power board faces the opening; the power board will be inserted The lamp shell is passed to the second station;
S4 、将光源组件的灯板安装到所述灯壳的开口上,并使所述电源板上的所述导电接触部穿过所述灯板且与光源组件的光源导电连接。 S4 And mounting a light panel of the light source assembly to the opening of the lamp housing, and passing the conductive contact on the power board through the light board and electrically connected to a light source of the light source assembly.
优选地,在所述步骤S1中,制备带有散热件的灯壳,所述散热件与所述灯壳导热相接,且所述散热件的导热部对应在所述灯壳的开口端;或者, Preferably, in the step S1, a lamp housing with a heat dissipating member is prepared, the heat dissipating member is in heat conduction with the lamp housing, and a heat conducting portion of the heat dissipating member corresponds to an open end of the lamp housing; or,
在所述步骤S1中还包括:制备散热件,并将所述散热件自灯壳的开口插接到所述灯壳内与所述灯壳导热相接,且所述散热件的导热部对应在所述灯壳的开口端; The step S1 further includes: preparing a heat dissipating component, and inserting the heat dissipating component from the opening of the lamp housing into the lamp housing to be thermally coupled to the lamp housing, and the heat conducting portion of the heat dissipating component corresponds to At the open end of the lamp housing;
在所述步骤S4中,将光源组件的灯板安装到所述灯壳的开口上时,将所述灯板紧贴在所述散热件的导热部上。 In the step S4, when the light board of the light source assembly is mounted on the opening of the lamp housing, the light board is closely attached to the heat conducting portion of the heat sink.
优选地,在所述步骤S2中,包括以下步骤: Preferably, in the step S2, the following steps are included:
S2-1 、从灯壳料筐中取出灯壳; S2-1, taking out the lamp housing from the lamp housing basket;
S2-2 、将所述灯壳放置在传送带的定位模具上; S2-2, placing the lamp housing on a positioning mold of the conveyor belt;
S2-3 、将放置有所述灯壳的定位模具传送至第一工位,插装设备从定位模具上取下所述灯壳,放置到插装模具中; S2-3 Transmitting the positioning mold on which the lamp housing is placed to the first station, and the insertion device removes the lamp housing from the positioning mold and places it into the insertion mold;
在所述步骤S3中,包括以下步骤: In the step S3, the following steps are included:
S3-1 、从电源板料筐中取出电源板; S3-1, remove the power board from the power board basket;
S3-2 、将所述电源板对准所述灯壳的插槽,从所述灯壳的开口插接到所述插槽内,并且所述电源板上的导电接触部朝向所述开口; S3-2 Aligning the power board with the slot of the lamp housing, inserting into the slot from the opening of the lamp housing, and the conductive contact portion on the power board faces the opening;
S3-3 、将插有电源板的灯壳重新放置到传送带的定位模具上,传送至第二工位; S3-3, relocating the lamp housing with the power board inserted onto the positioning mold of the conveyor belt, and transferring to the second station;
在所述步骤S4中,包括以下步骤: In the step S4, the following steps are included:
S4-1 、灯板安装设备将插有所述电源板的灯壳从定位模具中取下,并放置到灯板安装模具中; S4-1, the lamp board mounting device removes the lamp housing with the power board inserted from the positioning mold, and places it into the lamp board mounting mold;
S4-2 、灯板安装设备从光源组件料筐中取出灯板; S4-2, the light board installation equipment takes out the light board from the light source assembly basket;
S4-3 、将所述电源板的导电接触部插入到所述灯板的通孔中,并将所述灯板固定安装在所述灯壳的开口端,并使得所述导电接触部与灯板形成电连接。 S4-3 Inserting the conductive contact portion of the power board into the through hole of the lamp board, and fixing the lamp board to the open end of the lamp housing, and forming the conductive contact portion and the lamp board to form electricity connection.
优选地,所述步骤S1中还包括制备灯头以及透光罩,并分别放置于对应料筐中; Preferably, the step S1 further comprises preparing a lamp cap and a transmissive cover, and respectively placing them in the corresponding basket;
该制造方法还包括: The manufacturing method further includes:
S5 、将灯头安装到所述灯壳与所述开口相对的另一端上,并使所述灯壳内电源板与灯头导电连接; S5, the lamp cap is mounted on the other end of the lamp housing opposite to the opening, and the power board in the lamp housing is electrically connected to the lamp cap;
S6 、将透光罩固定在所述灯壳的开口端,并罩设在所述光源组件外; S6, the translucent cover is fixed to the open end of the lamp housing, and is disposed outside the light source assembly;
所述步骤S4还包括: The step S4 further includes:
S4-4 、将安装有所述灯板的灯壳重新放置到传送带的定位模具上,传送至第三工位; S4-4, relocating the lamp housing on which the lamp board is mounted to the positioning mold of the conveyor belt, and transferring to the third station;
在所述步骤S5中,包括以下步骤: In the step S5, the following steps are included:
S5-1 、在第三工位上,灯头安装设备将安装有所述灯板的灯壳从定位模具上取下,并翻转放置于灯头固定模具上; S5-1 In the third station, the lamp cap mounting device removes the lamp shell on which the lamp board is mounted from the positioning mold, and flips it over the fixed mold of the lamp cap;
S5-2 、灯头安装设备从灯头料筐中取出灯头,并将灯头固定安装到灯壳的另一端,并与电源板导电连接; S5-2 The lamp head mounting device takes out the lamp cap from the lamp basket, and fixes the lamp cap to the other end of the lamp housing, and is electrically connected to the power board;
S5-3 、将安装有灯头的灯壳重新放置到传送带的定位模具上,传送至第四工位; S5-3, relocating the lamp housing with the lamp cap mounted on the positioning mold of the conveyor belt, and transferring to the fourth station;
在所述步骤S6中,包括以下步骤: In the step S6, the following steps are included:
S6-1 、在第三工位上,透光罩安装设备将所述安装有灯头的灯壳从定位模具上取下,并放置于透光罩固定模具上; S6-1 In the third working position, the translucent cover mounting device removes the lamp housing with the lamp cap mounted from the positioning mold, and places it on the translucent cover fixing mold;
S6-2 、透光罩安装设备从透光罩料筐中取出透光罩,同时在灯壳的开口端圆周设置粘结剂,将透光罩固定粘结于灯壳的开口端。 S6-2 The translucent cover mounting device takes out the translucent cover from the transparent cover basket, and at the same time, an adhesive is disposed on the circumference of the open end of the lamp housing, and the translucent cover is fixedly bonded to the open end of the lamp housing.
本发明的可自动化生产的灯具,电源板通过与插槽配合安装在灯壳内,且电源板通过其上设置的导电接触部穿过光源组件的灯板而与光源导电连接,从而不需焊接导线进行导电连接,连接可靠、操作简单,利于该灯具的自动化生产。本发明灯具的制造方法,操作简单,可实现全线的自动化生产,效率高。 In the luminaire of the present invention, the power board is installed in the lamp housing by being matched with the slot, and the power board is electrically connected to the light source through the lamp board of the light source assembly through the conductive contact portion disposed thereon, thereby eliminating the need for soldering. The wires are electrically connected, the connection is reliable, and the operation is simple, which facilitates the automatic production of the lamp. The manufacturing method of the lamp of the invention has simple operation and can realize automatic production of the whole line with high efficiency.
附图说明DRAWINGS
下面将结合附图及实施例对本发明作进一步说明,附图中: The present invention will be further described below in conjunction with the accompanying drawings and embodiments, in which:
图1是本发明一实施例的 可自动化生产的灯具的分解结构示意图; 1 is a schematic exploded view of a lamp that can be automatically produced according to an embodiment of the present invention;
图2是图1所示灯具组合后的剖面结构示意图。  FIG. 2 is a schematic cross-sectional structural view of the lamp assembly shown in FIG. 1. FIG.
具体实施方式detailed description
为了对本发明的技术特征、目的和效果有更加清楚的理解,现对照附图详细说明本发明的具体实施方式。 For a better understanding of the technical features, objects and effects of the present invention, the embodiments of the present invention are described in detail with reference to the accompanying drawings.
如图1、2所示,本发明一实施例的可自动化生产的灯具, 包括至少一端开口的灯壳1、电源板2以及光源组件3,电源板2安装在灯壳1内,光源组件3安装在灯壳1开口端;光源组件3包括安装在灯壳1上的灯板31及与灯板31导电连接的光源32,光源32设置在灯板背向灯壳1的表面上。 As shown in FIG. 1 and 2, an automatically produced lamp according to an embodiment of the present invention, The lamp housing 1 including at least one end opening, the power board 2 and the light source assembly 3 are mounted, the power board 2 is mounted in the lamp housing 1, the light source assembly 3 is mounted on the open end of the lamp housing 1, and the light source assembly 3 includes a lamp mounted on the lamp housing 1. The board 31 and the light source 32 electrically connected to the lamp board 31 are disposed on the surface of the lamp board facing away from the lamp housing 1.
灯壳1内周壁面上沿灯壳1的长度方向设置有至少一条插槽11,电源板2与插槽11配合安装在灯壳1内,通过插槽11的设置,利于电源板2于灯壳1内的组装。且,电源板2靠近光源组件3的一端设有导电接触部21,导电接触部21穿过灯板31并与光源32导电连接,该导电接触部21的设置,代替了在电源板2上焊接导线与光源32连接,操作简单利于自动化生产,且连接更加可靠。 The inner peripheral wall surface of the lamp housing 1 is provided with at least one slot 11 along the length direction of the lamp housing 1. The power supply board 2 is mounted in the lamp housing 1 in cooperation with the slot 11, and the power board 2 is provided by the slot 11 Assembly within the shell 1. Moreover, one end of the power board 2 near the light source assembly 3 is provided with a conductive contact portion 21, and the conductive contact portion 21 passes through the light board 31 and is electrically connected to the light source 32. The conductive contact portion 21 is disposed instead of being soldered on the power board 2. The wires are connected to the light source 32, the operation is simple and convenient for automated production, and the connection is more reliable.
其中,在光源组件3的灯板31上设有通孔30,供电源板2的导电接触部21通过。为了实现光源32与电源板2的导电连接,作为一种实施方式,导电接触部21上设有导电触点(未图示),灯板31上设有与导电触点对应的焊盘(未图示),导电触点与焊盘焊接连接。该导电触点与焊盘的焊接工序,是在灯板背向灯壳1的表面上完成,操作方便。为了实现光源32与电源板2的导电连接,在其他实施方式中,导电接触部21上设有第一导电触点,通孔30内周可设有第二导电触点,第一导电触点和第二导电触点导电连接,该方式省去焊接工序,操作更方便。 The through hole 30 is provided in the lamp plate 31 of the light source unit 3 for the passage of the conductive contact portion 21 of the power board 2. In order to realize the conductive connection between the light source 32 and the power board 2, as an embodiment, the conductive contact portion 21 is provided with a conductive contact (not shown), and the light board 31 is provided with a pad corresponding to the conductive contact (not As shown, the conductive contacts are soldered to the pads. The welding process of the conductive contact and the pad is completed on the surface of the lamp board facing away from the lamp housing 1, and the operation is convenient. In other embodiments, the first conductive contact is disposed on the conductive contact portion 21, and the second conductive contact is disposed on the inner circumference of the through hole 30. The first conductive contact is disposed. The second conductive contact is electrically connected, which saves the welding process and is more convenient to operate.
在光源组件3中,所述的光源32可为LED灯珠,从而该灯具可为LED灯具。 In the light source assembly 3, the light source 32 may be an LED lamp bead such that the luminaire may be an LED luminaire.
为了准确将灯板31安装在灯壳1上,灯壳1的开口端还设有定位块12。定位块12可为半圆形、多边形等形状。对应地,灯板31上设有与定位块12配合的定位槽311,灯板31通过以定位槽311对准定位块12安装到灯壳1的开口端,同时灯板31上的通孔30也可对准电源板2的导电接触部21,供导电接触部21通过。 In order to accurately mount the lamp panel 31 on the lamp housing 1, the opening end of the lamp housing 1 is further provided with a positioning block 12. The positioning block 12 may be in the shape of a semicircle, a polygon or the like. Correspondingly, the light board 31 is provided with a positioning slot 311 which cooperates with the positioning block 12, and the light board 31 is mounted to the open end of the lamp housing 1 by positioning the positioning block 12 with the positioning slot 311, and the through hole 30 on the light board 31. It is also possible to align the conductive contact portion 21 of the power board 2 for the conductive contact portion 21 to pass.
进一步地,灯壳1的开口端还设有螺柱13,灯板31通过紧固螺10钉锁紧于灯壳1的螺柱13上。通过锁紧螺钉10穿过灯板31而配合到螺柱13中,将灯板31稳固锁紧在灯壳1开口端,且便于拆卸。 Further, the open end of the lamp housing 1 is further provided with a stud 13 which is locked to the stud 13 of the lamp housing 1 by a fastening screw 10 . The locking plate 10 is inserted into the stud 13 through the lamp plate 31, and the lamp plate 31 is firmly locked at the open end of the lamp housing 1 and is easily disassembled.
所述的灯壳1可为散热灯壳1。进一步地,灯具还包括散热件4,散热件4与灯壳1导热相接。并且,在灯壳1开口端的散热件4上设有导热部41,灯板31紧贴在散热件4的导热部41上。散热件4的形状可对应灯壳1的形状设置,并贴设在灯壳1的内周壁面上或夹设在灯壳1的壁面中;导热部41可在散热件4一端向外延伸形成,以具有一定面积供灯板31紧贴。光源组件3工作产生的热量传递给导热部41,并经由导热部41可迅速传递到散热件4其他部分,接着传递给灯壳1以散发出去。该散热件4可在灯壳1制成后安装其中,或将灯壳1注塑形成在散热件4外。散热件4采用铜或铝等散热性好的材料制成。 The lamp housing 1 can be a heat dissipation lamp housing 1. Further, the luminaire further includes a heat dissipating member 4, and the heat dissipating member 4 is thermally coupled to the lamp housing 1. Further, a heat transfer portion 41 is provided on the heat sink 4 at the open end of the lamp housing 1, and the light plate 31 is in close contact with the heat transfer portion 41 of the heat sink 4. The shape of the heat dissipating member 4 may be disposed corresponding to the shape of the lamp housing 1 and attached to the inner peripheral wall surface of the lamp housing 1 or sandwiched in the wall surface of the lamp housing 1; the heat conducting portion 41 may extend outwardly at one end of the heat dissipating member 4 , to have a certain area for the light board 31 to be in close contact. The heat generated by the operation of the light source unit 3 is transmitted to the heat transfer portion 41, and is quickly transmitted to the other portions of the heat sink 4 via the heat transfer portion 41, and then transmitted to the lamp housing 1 to be emitted. The heat sink 4 can be mounted therein after the lamp housing 1 is made, or the lamp housing 1 can be injection molded outside the heat sink 4. The heat sink 4 is made of a heat-dissipating material such as copper or aluminum.
此外, 该灯具还包括灯头5,灯头5安装在灯壳1与开口相对的另一端上并与电源板2导电连接。电源板2上设有用于与灯头5导电连接的正极电源线22和负极电源线23,该正极电源线22和负极电源线23穿过灯壳1的另一端而与灯头5导电连接。灯壳1的该另一端可为开口设置供正极电源线22和负极电源线23穿出,或闭合设置再设开孔供正极电源线22和负极电源线23穿出。通常,正极电源线22自电源板2上焊接连接到灯头5中间位置,负极电源线23于正极电源线22一侧焊接连接灯头5一侧。 In addition, The luminaire further includes a lamp cap 5 mounted on the other end of the lamp housing 1 opposite the opening and electrically connected to the power board 2. The power supply board 2 is provided with a positive power supply line 22 and a negative power supply line 23 for electrically connecting with the base 5, and the positive power supply line 22 and the negative power supply line 23 pass through the other end of the lamp housing 1 to be electrically connected to the base 5. The other end of the lamp housing 1 may be provided with an opening for the positive power supply line 22 and the negative power supply line 23 to pass through, or a closed arrangement for opening the positive power supply line 22 and the negative power supply line 23. Generally, the positive power source line 22 is soldered from the power board 2 to the middle of the base 5, and the negative power line 23 is soldered to the side of the base 5 on the side of the positive power line 22.
该灯具还包括透光罩6,透光罩6罩设在光源组件3外而固定在灯壳1上,通过透光罩6使得光源组件3的光均匀射出。在灯壳1的开口端沿其圆周可设有卡合槽14,透光罩6以其周缘配合在卡合槽14内,并进一步可通过粘结剂将透光罩6固定粘结于灯壳1的开口端。粘结剂可为粘胶。或者,透光罩6的周缘上还可进一步设置卡块61,灯壳1开口端卡合槽14内设有供卡块61配合的凹槽15,透光罩6可通过卡块61与凹槽15配合卡固在灯壳1上。 The luminaire further includes a translucent cover 6 that is disposed outside the light source assembly 3 and is fixed to the lamp housing 1 through which the light of the light source assembly 3 is uniformly emitted. An engaging groove 14 is disposed along the circumference of the open end of the lamp housing 1. The light transmissive cover 6 is fitted in the engaging groove 14 with its peripheral edge, and the light transmissive cover 6 can be fixedly bonded to the lamp by an adhesive. The open end of the shell 1. The binder can be a glue. Alternatively, the peripheral edge of the transparent cover 6 may further be provided with a latching block 61. The open end engaging slot 14 of the lamp housing 1 is provided with a recess 15 for engaging the latching block 61. The translucent cover 6 can pass through the latching block 61 and the recessed portion. The groove 15 is fitted to the lamp housing 1 in cooperation.
参考图1、2,上述可自动化生产的灯具一实施例的制造方法,可 包括以下步骤: Referring to Figures 1 and 2, a method of manufacturing an embodiment of the above-described automated luminaire can include the following steps:
S1 、制备灯壳1、电源板2以及光源组件3,并分别放置于对应料筐中。 S1, the lamp housing 1, the power board 2, and the light source assembly 3 are prepared and placed in the corresponding baskets, respectively.
S2 、将灯壳1传送至第一工位;灯壳1的内周壁面设有插槽11,且灯壳1的至少一端开口。 S2, the lamp housing 1 is transferred to the first station; the inner peripheral wall surface of the lamp housing 1 is provided with a slot 11, and at least one end of the lamp housing 1 is open.
S3 、将电源板2对准插槽11,并自灯壳1的开口插接到插槽11内,且电源板2上的导电接触部朝向灯壳1的开口;将插有电源板2的灯壳1传至第二工位以进行下一步工序。 S3 The power board 2 is aligned with the slot 11 and inserted into the slot 11 from the opening of the lamp housing 1, and the conductive contact portion on the power board 2 faces the opening of the lamp housing 1; the lamp with the power board 2 inserted therein The shell 1 is passed to the second station for the next step.
S4 、将光源组件3的灯板31安装到灯壳1的开口上,并使电源板2上的导电接触部21穿过灯板31且与光源组件3的光源32导电连接。 S4 The lamp plate 31 of the light source assembly 3 is mounted to the opening of the lamp housing 1 and the conductive contact portion 21 on the power supply board 2 is passed through the lamp panel 31 and electrically connected to the light source 32 of the light source assembly 3.
本实施例中,在步骤S2中,进一步可包括以下步骤: In this embodiment, in step S2, the following steps may be further included:
S2-1 、从灯壳料筐中取出灯壳1;该取出动作可由机械手等取放设备实现,也可由人工操作实现。 S2-1, the lamp housing 1 is taken out from the lamp housing basket; the removal operation can be realized by a robot pick-and-place device, or can be realized by manual operation.
S2-2 、将灯壳1放置在传送带的定位模具上;通过将灯壳1放置在定位模具中,定位灯壳1且利于下一个步骤的准确操作。 S2-2 The lamp housing 1 is placed on the positioning mold of the conveyor belt; by placing the lamp housing 1 in the positioning mold, the lamp housing 1 is positioned and facilitates the accurate operation of the next step.
S2-3 、将放置有灯壳1的定位模具传送至第一工位,插装设备从定位模具上取下灯壳1,放置到插装模具中。 S2-3 The positioning mold on which the lamp housing 1 is placed is transferred to the first station, and the insertion device removes the lamp housing 1 from the positioning mold and places it into the insertion mold.
在步骤S3中,进一步可包括以下步骤: In step S3, the following steps may further be included:
S3-1 、从电源板料筐中取出电源板2;该取出动作可由机械手等取放设备实现,也可由人工操作实现。 S3-1, the power board 2 is taken out from the power board basket; the take-out action can be realized by a pick-and-place device such as a robot, or can be realized by manual operation.
S3-2 、将电源板2对准灯壳1的插槽11,从灯壳1的开口插接到插槽11内,并且电源板2上的导电接触部21朝向开口。 S3-2 The power board 2 is aligned with the slot 11 of the lamp housing 1, and is inserted into the slot 11 from the opening of the lamp housing 1, and the conductive contact portion 21 on the power board 2 faces the opening.
S3-3 、将插有电源板2的灯壳1重新放置到传送带的定位模具上,传送至第二工位以进行下一步工序。 S3-3, the lamp housing 1 inserted with the power board 2 is repositioned on the positioning mold of the conveyor belt, and transferred to the second station for the next step.
在步骤S4中,进一步可包括以下步骤: In step S4, the method may further include the following steps:
S4-1 、灯板安装设备将插有电源板2的灯壳1从定位模具中取下,并放置到灯板安装模具中。 S4-1. Light board mounting device The lamp housing 1 with the power board 2 inserted therein is removed from the positioning mold and placed in the lamp board mounting mold.
S4-2 、灯板安装设备从光源组件3料筐中取出灯板31。 S4-2, the light board mounting device takes out the light board 31 from the light source assembly 3 basket.
S4-3 、将电源板2的导电接触部21插入到灯板31的通孔30中,并将灯板31固定安装在灯壳1的开口端,并使得导电接触部21与灯板31形成电连接。其中,灯板31安装时,将灯板31上的定位槽311对准灯壳1开口端的定位块12,同时灯板31的通孔30对准导电接触部21;当灯板31安装在灯壳1上时,灯板31的定位槽311配合在定位块12外周,导电接触部21通过通孔30可露出灯板31。此外,还通过紧固螺钉10穿过灯板31而配合到灯壳1的螺柱13中,将灯板31稳固锁紧在灯壳1开口端。 S4-3 The conductive contact portion 21 of the power board 2 is inserted into the through hole 30 of the lamp board 31, and the lamp board 31 is fixedly mounted at the open end of the lamp housing 1, and the conductive contact portion 21 is electrically connected to the lamp board 31. Wherein, when the lamp board 31 is mounted, the positioning groove 311 on the lamp board 31 is aligned with the positioning block 12 at the open end of the lamp housing 1, while the through hole 30 of the lamp board 31 is aligned with the conductive contact portion 21; when the light board 31 is mounted on the lamp When the shell 1 is on, the positioning groove 311 of the lamp board 31 is fitted on the outer circumference of the positioning block 12, and the conductive contact portion 21 can expose the light board 31 through the through hole 30. In addition, the fastening plate 10 is inserted into the stud 13 of the lamp housing 1 through the lamp plate 31 to securely lock the lamp plate 31 to the open end of the lamp housing 1.
上述的取放设备、插装设备及灯板安装设备等都可由现有技术中的相关设备实现,配合在该制造方法中实现灯具的自动化生产。可以理解地,在上述步骤S1中,在第一工位,灯壳1在定位模具上可不需取出,而将电源板2直接准确插接到定位模具上的灯壳1中,插接有电源板2的灯壳1可在定位模具中传至第二工位。上述的插装设备及灯板安装设备等设备,以及定位模具、插装模具等也可设置红外感应等传感器或视觉定位等装置进行定位,以实现组装过程中的精确定位。 The above-mentioned pick-and-place equipment, the insertion device, the light board installation equipment, and the like can be realized by related equipment in the prior art, and the automatic production of the lamps can be realized in the manufacturing method. It can be understood that, in the above step S1, in the first station, the lamp housing 1 can be directly inserted into the lamp housing 1 on the positioning mold without the need to take out the lamp housing 1, and the power supply is plugged in. The lamp housing 1 of the board 2 can be passed to a second station in the positioning mold. The above-mentioned equipment for inserting equipment and lamp board mounting equipment, as well as positioning molds, inserting molds, etc., may also be provided with sensors such as infrared sensors or visual positioning devices for positioning to achieve precise positioning during assembly.
进一步地,在步骤S1中,制备带有散热件4的灯壳1,该灯壳1可在散热件4外注塑形成。该散热件4与灯壳1导热相接,且散热件4的导热部41对应在灯壳1的开口端。或者,在步骤S1中还包括:制备散热件4,并将散热件4自灯壳1的开口插接到灯壳1内与灯壳1导热相接,且散热件4的导热部41对应在灯壳1的开口端。 Further, in step S1, a lamp housing 1 with a heat sink 4 is prepared, which can be formed by overmolding the heat sink 4. The heat sink 4 is thermally coupled to the lamp housing 1 , and the heat conducting portion 41 of the heat sink 4 corresponds to the open end of the lamp housing 1 . Or, in step S1, the heat dissipating member 4 is prepared, and the heat dissipating member 4 is inserted into the lamp housing 1 from the opening of the lamp housing 1 to be thermally connected to the lamp housing 1, and the heat conducting portion 41 of the heat dissipating member 4 corresponds to The open end of the lamp housing 1.
对应地,在步骤S4中,将光源组件3的灯板31安装到灯壳1的开口上时,将灯板31紧贴在散热件4的导热部41上。 Correspondingly, in step S4, when the lamp panel 31 of the light source unit 3 is mounted on the opening of the lamp housing 1, the lamp panel 31 is brought into close contact with the heat conducting portion 41 of the heat sink 4.
进一步地,步骤S1中还包括:制备灯头5以及透光罩6,并分别放置于对应料筐中。因此,该制造方法还包括: Further, the step S1 further includes: preparing the lamp cap 5 and the transmissive cover 6 and respectively placing them in the corresponding baskets. Therefore, the manufacturing method further includes:
S5 、将灯头5安装到灯壳1与开口相对的另一端上,并使灯壳1内电源板2与灯头5导电连接。 S5, the lamp cap 5 is mounted on the other end of the lamp housing 1 opposite to the opening, and the power board 2 in the lamp housing 1 is electrically connected to the lamp cap 5.
S6 、将透光罩6固定在灯壳1的开口端,并罩设在光源组件3外。 S6, the translucent cover 6 is fixed to the open end of the lamp housing 1, and is disposed outside the light source assembly 3.
对应该步骤S5,步骤S4还包括:S4-4、将安装有灯板31的灯壳1重新放置到传送带的定位模具上,传送至第三工位。在步骤S5中,进一步可包括以下步骤: Corresponding to step S5, step S4 further includes: S4-4, relocating the lamp housing 1 on which the lamp panel 31 is mounted to the positioning mold of the conveyor belt, and transferring to the third station. In step S5, the method may further include the following steps:
S5-1 、在第三工位上,灯头安装设备将安装有灯板31的灯壳1从定位模具上取下,并翻转放置于灯头固定模具上。该翻转动作是将灯壳1安装有灯板31的一端朝下,另一端朝上以安装灯头5。 S5-1 At the third station, the lamp cap mounting device removes the lamp housing 1 on which the lamp panel 31 is mounted from the positioning mold, and flips it over the lamp holder fixing mold. The turning operation is such that one end of the lamp housing 1 on which the lamp panel 31 is mounted faces downward, and the other end faces upward to mount the lamp cap 5.
S5-2 、灯头安装设备从灯头料筐中取出灯头5,并将灯头5固定安装到灯壳1的另一端,并与电源板2导电连接。电源板2与灯头5的导电连接,由电源板2的正极电源线22和负极电源线23与灯头5焊接连接实现。 S5-2 The lamp cap mounting device takes out the cap 5 from the cap basket, and fixes the cap 5 to the other end of the lamp housing 1 and is electrically connected to the power board 2. The conductive connection between the power board 2 and the base 5 is achieved by soldering the positive power supply line 22 and the negative power supply line 23 of the power supply board 2 to the base 5.
S5-3 、将安装有灯头5的灯壳1重新放置到传送带的定位模具上,传送至第四工位。 S5-3, the lamp housing 1 on which the lamp cap 5 is mounted is placed on the positioning mold of the conveyor belt and transferred to the fourth station.
在步骤S6中,进一步可包括以下步骤: In step S6, the method may further include the following steps:
S6-1 、在第三工位上,透光罩6安装设备将安装有灯头5的灯壳1从定位模具上取下,并放置于透光罩固定模具上。安装有灯头5的灯壳1以灯头5朝下放置在透光罩固定模具上, 以使得安装有灯板31的灯壳1一端朝上便于透光罩6的安装。 S6-1 In the third station, the translucent cover 6 mounting device removes the lamp housing 1 on which the lamp cap 5 is mounted from the positioning mold, and places it on the translucent cover fixing mold. The lamp housing 1 to which the lamp cap 5 is mounted is placed on the translucent cover fixing mold with the lamp cap 5 facing downward. The mounting of the light-transmissive cover 6 is facilitated such that the end of the lamp housing 1 on which the lamp panel 31 is mounted faces upward.
S6-2 、透光罩安装设备从透光罩料筐中取出透光罩6,同时在灯壳1的开口端圆周设置粘结剂,将透光罩6固定粘结于灯壳1的开口端,从而完成组装。 S6-2 The translucent cover mounting device takes out the translucent cover 6 from the transparent cover basket, and at the same time, an adhesive is disposed on the circumference of the open end of the lamp housing 1, and the translucent cover 6 is fixedly bonded to the open end of the lamp housing 1, thereby Complete the assembly.
由上述可知,通过灯具的结构设计,可实现该灯具的全线自动化生产,提高生产效率,且制得的灯具可靠性高。 It can be seen from the above that through the structural design of the lamp, the entire line of the lamp can be automatically produced, the production efficiency is improved, and the obtained lamp has high reliability.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。 The above is only the embodiment of the present invention, and is not intended to limit the scope of the invention, and the equivalent structure or equivalent process transformation of the present invention and the contents of the drawings may be directly or indirectly applied to other related technologies. The fields are all included in the scope of patent protection of the present invention.

Claims (10)

  1. 一种可自动化生产的灯具 ,包括至少一端开口的灯壳(1)、安装在所述灯壳(1)内的电源板(2)以及安装在所述灯壳(1)开口端的光源组件(3),所述光源组件(3)包括安装在所述灯壳(1)上的灯板(31)、及设置在所述灯板(31)背向所述灯壳(1)的表面上并与所述灯板(31)导电连接的光源(32);其特征在于,A lamp that can be automatically produced a lamp housing (1) having at least one opening, a power board (2) mounted in the lamp housing (1), and a light source assembly (3) mounted at an open end of the lamp housing (1), the light source assembly (3) comprising a lamp board (31) mounted on the lamp housing (1), and a surface of the lamp board (31) facing away from the lamp housing (1) and associated with the lamp board ( 31) an electrically connected light source (32); characterized in that
    所述灯壳(1)内周壁面上沿所述灯壳(1)的长度方向设置有至少一条插槽(11),所述电源板(2)与所述插槽(11)配合安装在所述灯壳(1)内;且,所述电源板(2)靠近所述光源组件(3)的一端设有导电接触部(21),所述导电接触部(21)穿过所述灯板(31)并与所述光源(32)导电连接。The inner peripheral wall surface of the lamp housing (1) is provided with at least one slot (11) along the length direction of the lamp housing (1), and the power board (2) is fitted with the slot (11). Inside the lamp housing (1); and an end of the power board (2) adjacent to the light source assembly (3) is provided with a conductive contact portion (21), and the conductive contact portion (21) passes through the lamp The plate (31) is electrically connected to the light source (32).
  2. 根据权利要求1所述的可自动化生产的灯具 ,其特征在于,该灯具还包括散热件(4),所述散热件(4)与所述灯壳(1)导热相接,并且在所述灯壳(1)开口端的所述散热件(4)上设有导热部(41);所述灯板(31)紧贴在所述散热件(4)的导热部(41)上。Automatically produced luminaire according to claim 1 The luminaire further includes a heat dissipating member (4), the heat dissipating member (4) is thermally coupled to the lamp housing (1), and the heat dissipating member at the open end of the lamp housing (1) 4) A heat conducting portion (41) is disposed thereon; the light plate (31) is in close contact with the heat conducting portion (41) of the heat sink (4).
  3. 根据权利要求1所述的可自动化生产的灯具 ,其特征在于,所述灯板(31)上设有供所述导电接触部(21)通过的通孔(30);Automatically produced luminaire according to claim 1 , characterized in that the light plate (31) is provided with a through hole (30) for the passage of the conductive contact portion (21);
    所述导电接触部(21)上设有导电触点,所述灯板(31)上设有与所述导电触点对应的焊盘,所述导电触点与所述焊盘焊接连接;或者,a conductive contact is disposed on the conductive contact portion (21), and a pad corresponding to the conductive contact is disposed on the light plate (31), and the conductive contact is soldered to the pad; or ,
    所述导电接触部(21)上设有第一导电触点,所述通孔(30)内周设有第二导电触点,所述第一导电触点和第二导电触点导电连接。A first conductive contact is disposed on the conductive contact portion (21), and a second conductive contact is disposed on an inner circumference of the through hole (30), and the first conductive contact and the second conductive contact are electrically connected.
  4. 根据权利要求1所述的可自动化生产的灯具 ,其特征在于,所述灯壳(1)的开口端还设有定位块(12);所述灯板(31)上设有与所述定位块(12)配合的定位槽(311)。Automatically produced luminaire according to claim 1 The open end of the lamp housing (1) is further provided with a positioning block (12); the light board (31) is provided with a positioning groove (311) that cooperates with the positioning block (12).
  5. 根据权利要求1所述的可自动化生产的灯具 ,其特征在于,所述灯壳(1)的开口端还设有螺柱(13),所述灯板(31)通过紧固螺钉(10)锁紧于所述灯壳(1)的所述螺柱(13)上。Automatically produced luminaire according to claim 1 , characterized in that the open end of the lamp housing (1) is further provided with a stud (13), and the lamp plate (31) is locked to the lamp housing (1) by a fastening screw (10) On the stud (13).
  6. 根据权利要求1所述的可自动化生产的灯具 ,其特征在于,该灯具还包括灯头(5),所述灯头(5)安装在所述灯壳(1)与所述开口相对的另一端上并与所述电源板(2)导电连接;Automatically produced luminaire according to claim 1 The lamp further includes a lamp cap (5) mounted on the other end of the lamp housing (1) opposite the opening and electrically connected to the power board (2);
    所述电源板(2)上设有用于与灯头(5)导电连接的正极电源线(22)和负极电源线(23);The power board (2) is provided with a positive power line (22) and a negative power line (23) for electrically connecting with the lamp head (5);
    该灯具还包括透光罩(6),所述透光罩(6)罩设在所述光源组件(3)外而固定在所述灯壳(1)上。The luminaire further includes a transmissive cover (6) that is disposed outside the light source assembly (3) and is fixed to the lamp housing (1).
  7. 一种权利要求1-6任一项所述的可自动化生产的灯具的制造方法,其特征在于,包括以下步骤:A method of manufacturing an automatically produced luminaire according to any of claims 1-6, comprising the steps of:
    S1 、制备灯壳(1)、电源板(2)以及光源组件(3),并分别放置于对应料筐中;S1, preparing a lamp housing (1), a power board (2), and a light source assembly (3), and respectively placed in the corresponding basket;
    S2 、将所述灯壳(1)传送至第一工位;所述灯壳(1)的内周壁面设有插槽(11),且所述灯壳(1)的至少一端开口;S2 Transmitting the lamp housing (1) to the first station; the inner peripheral wall surface of the lamp housing (1) is provided with a slot (11), and at least one end of the lamp housing (1) is open;
    S3 、将电源板(2)对准所述插槽(11),并自所述灯壳(1)的开口插接到所述插槽(11)内,且所述电源板(2)上的导电接触部(21)朝向所述开口;将插有所述电源板(2)的灯壳(1)传至第二工位;S3 Aligning the power board (2) with the slot (11), and inserting into the slot (11) from the opening of the lamp housing (1), and on the power board (2) a conductive contact portion (21) facing the opening; transferring the lamp housing (1) with the power board (2) inserted to the second station;
    S4 、将光源组件(3)的灯板(31)安装到所述灯壳(1)的开口上,并使所述电源板(2)上的所述导电接触部(21)穿过所述灯板(31)且与光源组件(3)的光源(32)导电连接。S4 Mounting a light panel (31) of the light source assembly (3) to the opening of the lamp housing (1), and passing the conductive contact portion (21) on the power supply board (2) through the lamp The plate (31) is electrically connected to the light source (32) of the light source assembly (3).
  8. 根据权利要求7所述的制造方法,其特征在于,在所述步骤S1中,制备带有散热件(4)的灯壳(1),所述散热件(4)与所述灯壳(1)导热相接,且所述散热件(4)的导热部(41)对应在所述灯壳(1)的开口端;或者,The manufacturing method according to claim 7, characterized in that in the step S1, a lamp housing (1) with a heat dissipating member (4) is prepared, the heat dissipating member (4) and the lamp housing (1) The heat conduction is connected, and the heat conducting portion (41) of the heat sink (4) corresponds to the open end of the lamp housing (1); or
    在所述步骤S1中还包括:制备散热件(4),并将所述散热件(4)自灯壳(1)的开口插接到所述灯壳(1)内与所述灯壳(1)导热相接,且所述散热件(4)的导热部(41)对应在所述灯壳(1)的开口端;The step S1 further includes: preparing a heat sink (4), and inserting the heat sink (4) from the opening of the lamp housing (1) into the lamp housing (1) and the lamp housing ( 1) thermally conductively connected, and the heat conducting portion (41) of the heat dissipating member (4) corresponds to the open end of the lamp housing (1);
    在所述步骤S4中,将光源组件(3)的灯板(31)安装到所述灯壳(1)的开口上时,将所述灯板(31)紧贴在所述散热件(4)的导热部(41)上。In the step S4, when the light board (31) of the light source assembly (3) is mounted on the opening of the lamp housing (1), the light board (31) is closely attached to the heat sink (4). ) on the heat transfer portion (41).
  9. 根据权利要求7所述的制造方法,其特征在于,在所述步骤S2中,包括以下步骤:The manufacturing method according to claim 7, wherein in the step S2, the following steps are included:
    S2-1 、从灯壳料筐中取出灯壳(1);S2-1, taking out the lamp housing (1) from the lamp housing basket;
    S2-2 、将所述灯壳(1)放置在传送带的定位模具上;S2-2, placing the lamp housing (1) on a positioning mold of the conveyor belt;
    S2-3 、将放置有所述灯壳(1)的定位模具传送至第一工位,插装设备从定位模具上取下所述灯壳(1),放置到插装模具中;S2-3 Transmitting the positioning mold on which the lamp housing (1) is placed to the first station, and the insertion device removes the lamp housing (1) from the positioning mold and places it into the insertion mold;
    在所述步骤S3中,包括以下步骤:In the step S3, the following steps are included:
    S3-1 、从电源板料筐中取出电源板(2);S3-1, remove the power board from the power board basket (2);
    S3-2 、将所述电源板(2)对准所述灯壳(1)的插槽(11),从所述灯壳(1)的开口插接到所述插槽(11)内,并且所述电源板(2)上的导电接触部(21)朝向所述开口;S3-2 Aligning the power board (2) with the slot (11) of the lamp housing (1), inserting into the slot (11) from the opening of the lamp housing (1), and a conductive contact portion (21) on the power board (2) faces the opening;
    S3-3 、将插有电源板(2)的灯壳(1)重新放置到传送带的定位模具上,传送至第二工位;S3-3, relocating the lamp housing (1) with the power board (2) to the positioning mold of the conveyor belt, and transferring to the second station;
    在所述步骤S4中,包括以下步骤:In the step S4, the following steps are included:
    S4-1 、灯板安装设备将插有所述电源板(2)的灯壳(1)从定位模具中取下,并放置到灯板安装模具中;S4-1 The lamp board mounting device removes the lamp housing (1) inserted with the power board (2) from the positioning mold, and places it into the lamp board mounting mold;
    S4-2 、灯板安装设备从光源组件料筐中取出灯板(31);S4-2, the light board mounting device takes out the light board (31) from the light source assembly basket;
    S4-3 、将所述电源板(2)的导电接触部(21)插入到所述灯板(31)的通孔(30)中,并将所述灯板(31)固定安装在所述灯壳(1)的开口端,并使得所述导电接触部(21)与灯板(31)形成电连接。S4-3 Inserting the conductive contact portion (21) of the power board (2) into the through hole (30) of the lamp board (31), and fixing the lamp board (31) to the lamp housing ( The open end of 1) and the electrical contact (21) is electrically connected to the light panel (31).
  10. 根据权利要求9所述的制造方法,其特征在于,所述步骤S1中还包括制备灯头(5)以及透光罩(6),并分别放置于对应料筐中;The manufacturing method according to claim 9, wherein the step S1 further comprises preparing a lamp cap (5) and a translucent cover (6), and respectively placing them in the corresponding basket;
    该制造方法还包括:The manufacturing method further includes:
    S5 、将灯头(5)安装到所述灯壳(1)与所述开口相对的另一端上,并使所述灯壳(1)内电源板(2)与灯头(5)导电连接;S5 Mounting the lamp cap (5) to the other end of the lamp housing (1) opposite to the opening, and electrically connecting the power board (2) of the lamp housing (1) to the lamp cap (5);
    S6 、将透光罩(6)固定在所述灯壳(1)的开口端,并罩设在所述光源组件(3)外;S6, the translucent cover (6) is fixed to the open end of the lamp housing (1), and is disposed outside the light source assembly (3);
    所述步骤S4还包括:The step S4 further includes:
    S4-4 、将安装有所述灯板(31)的灯壳(1)重新放置到传送带的定位模具上,传送至第三工位;S4-4, relocating the lamp housing (1) on which the lamp board (31) is mounted to the positioning mold of the conveyor belt, and transferring to the third station;
    在所述步骤S5中,包括以下步骤:In the step S5, the following steps are included:
    S5-1 、在第三工位上,灯头安装设备将安装有所述灯板(31)的灯壳(1)从定位模具上取下,并翻转放置于灯头固定模具上;S5-1 In the third station, the lamp cap mounting device removes the lamp housing (1) on which the lamp plate (31) is mounted, and flips it over the fixed mold of the lamp cap;
    S5-2 、灯头安装设备从灯头料筐中取出灯头(5),并将灯头(5)固定安装到灯壳(1)的另一端,并与电源板(2)导电连接;S5-2 The lamp head mounting device takes out the lamp cap (5) from the lamp basket, and fixes the lamp cap (5) to the other end of the lamp housing (1), and is electrically connected to the power board (2);
    S5-3 、将安装有灯头(5)的灯壳(1)重新放置到传送带的定位模具上,传送至第四工位;S5-3, relocating the lamp housing (1) with the lamp cap (5) to the positioning mold of the conveyor belt, and transferring to the fourth station;
    在所述步骤S6中,包括以下步骤:In the step S6, the following steps are included:
    S6-1 、在第三工位上,透光罩安装设备将所述安装有灯头(5)的灯壳(1)从定位模具上取下,并放置于透光罩固定模具上;S6-1 In the third station, the translucent cover mounting device removes the lamp housing (1) on which the lamp cap (5) is mounted from the positioning mold, and places it on the translucent cover fixing mold;
    S6-2 、透光罩安装设备从透光罩料筐中取出透光罩(6),同时在灯壳(1)的开口端圆周设置粘结剂,将透光罩(6)固定粘结于灯壳(1)的开口端。S6-2 The translucent cover mounting device takes out the translucent cover (6) from the transparent cover basket, and at the same time, an adhesive is disposed on the circumference of the open end of the lamp housing (1), and the translucent cover (6) is fixedly bonded to the lamp housing. The open end of (1).
PCT/CN2014/090764 2014-11-10 2014-11-10 Automatically producible lamp and manufacturing method therefor WO2016074139A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201696910U (en) * 2010-04-20 2011-01-05 峻泓光电股份有限公司 Lighting device with replaceable bulb
CN203404654U (en) * 2013-08-15 2014-01-22 浙江生辉照明有限公司 LED lamp
CN203797414U (en) * 2014-03-18 2014-08-27 江西奥其斯科技有限公司 LED bulb lamp structure suitable for automatic production
CN104100861A (en) * 2013-04-04 2014-10-15 Lg伊诺特有限公司 Lighting device
CN104100862A (en) * 2013-04-11 2014-10-15 Lg伊诺特有限公司 Lighting device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201696910U (en) * 2010-04-20 2011-01-05 峻泓光电股份有限公司 Lighting device with replaceable bulb
CN104100861A (en) * 2013-04-04 2014-10-15 Lg伊诺特有限公司 Lighting device
CN104100862A (en) * 2013-04-11 2014-10-15 Lg伊诺特有限公司 Lighting device
CN203404654U (en) * 2013-08-15 2014-01-22 浙江生辉照明有限公司 LED lamp
CN203797414U (en) * 2014-03-18 2014-08-27 江西奥其斯科技有限公司 LED bulb lamp structure suitable for automatic production

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