WO2016067821A1 - Cleaning fluid spray device and cleaning fluid spray method - Google Patents

Cleaning fluid spray device and cleaning fluid spray method Download PDF

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Publication number
WO2016067821A1
WO2016067821A1 PCT/JP2015/077811 JP2015077811W WO2016067821A1 WO 2016067821 A1 WO2016067821 A1 WO 2016067821A1 JP 2015077811 W JP2015077811 W JP 2015077811W WO 2016067821 A1 WO2016067821 A1 WO 2016067821A1
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WO
WIPO (PCT)
Prior art keywords
cleaning liquid
cleaning
rotating shaft
magnetic
spray pipe
Prior art date
Application number
PCT/JP2015/077811
Other languages
French (fr)
Japanese (ja)
Inventor
直樹 松坂
慶太 谷本
藤原 誠
熊野 晴彦
Original Assignee
Jfeスチール株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jfeスチール株式会社 filed Critical Jfeスチール株式会社
Priority to JP2015562222A priority Critical patent/JP6065990B2/en
Priority to CN201580057384.3A priority patent/CN107073528B/en
Publication of WO2016067821A1 publication Critical patent/WO2016067821A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/04Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays

Definitions

  • the present invention relates to a cleaning liquid injection apparatus and a cleaning liquid injection method for injecting a cleaning liquid onto the surface of a metal plate to be cleaned.
  • a cleaning process for cleaning the surface of the rolled steel sheet is performed before a predetermined process such as an annealing process.
  • rolling oil and iron powder adhere to the surface of the steel sheet after rolling.
  • the spraying liquid is sprayed onto the surface of the steel sheet by a spray device, and the surface of the steel sheet is brushed by the rotation of a brush roll, thereby removing the adhering rolling oil and iron powder from the surface of the steel sheet to be cleaned.
  • the surface of the steel sheet after the spraying and brushing of the cleaning liquid is rinsed by spraying water at a predetermined pressure to spray the surface of the steel sheet.
  • remaining iron powder and the like are washed away from the surface of the steel plate to be cleaned.
  • the spray device used in the above-described cleaning step usually includes an injection nozzle (spray nozzle) that injects the cleaning liquid onto the surface of the steel plate to be cleaned, and a spray pipe (spray header) that distributes the cleaning liquid to the injection nozzle. ing.
  • an injection nozzle spray nozzle
  • a spray pipe spray header
  • the water used for rinsing the steel sheet surface that is, the waste liquid at the time of rinsing the steel sheet surface (hereinafter referred to as “rinse waste liquid”) is collected, and the recovered rinse waste liquid is used to wash the steel sheet surface. Reusing as a cleaning liquid is effective for saving resources such as water and cost.
  • the iron powder in the rinsing waste liquid (iron from the rinsed steel sheet surface) Powder) flows into the spray pipe as contaminants in the cleaning liquid.
  • Iron powder contained as contaminants in the cleaning liquid in the spray pipe flows out together with the cleaning liquid sprayed from the spray nozzle onto the surface of the steel plate to be cleaned, and excessively adheres to the surface of the steel plate to be cleaned.
  • the cleaning process for removing iron powder and the like from the surface of the steel plate to be cleaned becomes insufficient.
  • foreign matter such as iron powder remaining on the surface of the steel sheet because the cleaning process on the surface of the steel sheet is insufficient causes deterioration of the appearance of the surface of the steel sheet in the next step.
  • foreign substances such as iron powder remaining on the surface of the steel sheet are brought into the annealing furnace, and the foreign substances adhere to the hearth roll in the annealing furnace. To do.
  • the appearance of the steel plate surface is deteriorated because the pressing surface is generated on the steel plate surface in the annealing furnace.
  • the present invention has been made in view of the above circumstances, and when cleaning the surface of a metal plate such as a steel plate, the injection nozzle that sprays the cleaning liquid is prevented from being clogged, and impurities such as iron powder are removed. It aims at providing the washing
  • a cleaning liquid ejecting apparatus includes a flow pipe that circulates the cleaning liquid to the spray nozzle, a rotating shaft that rotates about the axial direction of the flow pipe, A rotating brush that is provided along a longitudinal direction of the rotating shaft and includes a rotating brush that cleans the inside of the flow tube, and a magnetizing unit that magnetizes the rotating shaft, and the rotating shaft magnetized by the magnetizing unit
  • the magnetic contaminants in the cleaning liquid existing in the flow pipe are adsorbed to remove the magnetic contaminants from the cleaning liquid, and the cleaning liquid after the magnetic contaminants are removed is discharged from the jet nozzle to the metal to be cleaned. It is characterized by spraying on the plate surface.
  • the rotating shaft is formed using a soft magnetic material, and the magnetizing unit magnetizes the rotating shaft during a period of cleaning the surface of the metal plate.
  • the magnetic contaminants are removed from the cleaning liquid, and the rotating shaft is switched from a magnetized state to a non-magnetized state to remove the magnetic contaminants from the rotating shaft during a period in which the inside of the flow pipe is cleaned.
  • the tube has a discharge port, and discharges the magnetic impurities released together with the cleaning liquid used for cleaning the inside of the flow tube by the rotating brush through the discharge port.
  • the cleaning liquid injection method magnetizes the rotating shaft of the rotating brush that rotates around the axial direction of the flow pipe that circulates the cleaning liquid to the injection nozzle and cleans the inside of the flow pipe.
  • a magnetizing step for removing magnetic contaminants from the cleaning liquid by adsorbing magnetic contaminants in the cleaning liquid existing inside the flow pipe to the rotating shaft, and the cleaning nozzle after removing the magnetic contaminants to the jet nozzle And a spraying step of spraying onto the surface of the metal plate to be cleaned.
  • the cleaning liquid injection method according to the present invention is the above invention, wherein in the above invention, a magnetization elimination step for canceling the magnetization state of the rotation shaft and making the rotation shaft in a non-magnetization state, and the inside of the flow pipe by the rotation brush.
  • An in-pipe cleaning step for cleaning wherein the magnetizing step magnetizes the rotating shaft formed using a soft magnetic material for a period of cleaning the surface of the metal plate to remove the magnetic contaminants from the cleaning liquid. And removing the magnetic contaminants from the rotating shaft by switching the rotating shaft magnetized by the magnetizing step from a magnetized state to a non-magnetized state during a period of cleaning the inside of the flow pipe.
  • the magnetic contaminants released by the magnetization elimination step are used for cleaning the inside of the flow pipe by the rotating brush. Characterized in that it discharged to the outside through the outlet of the flow pipe together with the cleaning liquid.
  • the injection nozzle that injects the cleaning liquid when cleaning the surface of the metal plate, the injection nozzle that injects the cleaning liquid is prevented from being clogged, and a situation in which impurities such as iron powder are injected onto the surface of the metal plate to be cleaned together with the cleaning liquid is suppressed. There is an effect that can be.
  • FIG. 1 is a diagram illustrating a configuration example of a cleaning liquid ejecting apparatus according to an embodiment of the present invention.
  • FIG. 2 is a cross-sectional view taken along line AA showing a schematic structure in the spray pipe of the cleaning liquid ejecting apparatus shown in FIG.
  • FIG. 3 is a diagram illustrating a state in which the cleaning liquid is sprayed onto the surface of the steel plate to be cleaned.
  • FIG. 4 is a diagram illustrating a state in which the magnetic contaminants in the cleaning liquid are adsorbed to the rotating shaft of the rotating brush when the steel plate surface is cleaned.
  • FIG. 5 is a diagram illustrating a state in which the inside of the spray pipe is cleaned online.
  • FIG. 1 is a diagram illustrating a configuration example of a cleaning liquid ejecting apparatus according to an embodiment of the present invention.
  • FIG. 2 is a cross-sectional view taken along line AA showing a schematic structure in the spray pipe of the cleaning liquid ejecting apparatus shown in FIG.
  • FIG. 3
  • FIG. 6 is a diagram illustrating a state in which magnetic contaminants are released from the rotating shaft of the rotating brush when the spray pipe is cleaned.
  • FIG. 7 is a diagram showing a state in which the inside of the spray pipe is brushed by the rotating brush.
  • FIG. 8 is a diagram illustrating a configuration example of the cleaning liquid ejecting apparatus according to the second embodiment of the present invention.
  • FIG. 9 is a diagram illustrating a configuration example of the rotating shaft of the rotating brush according to the second embodiment of the present invention.
  • FIG. 10 is a diagram showing a structural example of a cross section taken along line BB of the rotating shaft shown in FIG.
  • FIG. 11 is a diagram for explaining switching between the magnetization state and the non-magnetization state of the rotation axis of the rotary brush according to the second embodiment of the present invention.
  • FIG. 1 is a diagram illustrating a configuration example of a cleaning liquid ejecting apparatus according to an embodiment of the present invention.
  • FIG. 2 is a cross-sectional view taken along line AA showing a schematic structure in the spray pipe of the cleaning liquid ejecting apparatus shown in FIG.
  • the cleaning liquid ejecting apparatus 1 according to the embodiment of the present invention is used for spray piping 2 provided with spray nozzles 3 a to 3 f for spraying cleaning liquid 17, and for cleaning the inside of the spray piping 2.
  • the rotating brush 4 and a magnetizing unit 9 that appropriately magnetizes the rotating shaft 5 of the rotating brush 4 are provided.
  • the cleaning liquid ejecting apparatus 1 has a housing 10 that forms a cleaning space for performing a cleaning process, a waste liquid recovery unit 11 that recovers a rinse waste liquid 15 generated in the cleaning process of the steel plate 14 to be cleaned, and a spray pipe 2.
  • a cleaning liquid supply unit 12 that supplies the cleaning liquid 17 and pipes 13a to 13c are provided.
  • the spray pipe 2 functions as a flow pipe for flowing the cleaning liquid 17 for cleaning the surface of the steel plate 14 which is an example of the metal plate to be cleaned to the spray nozzles 3a to 3f.
  • the spray pipe 2 is a cylindrical pipe whose longitudinal direction is the pipe axis direction, and a plurality (six in the first embodiment) of spray nozzles 3a to 3 are used. 3f is provided.
  • a pipe 13c leading to the cleaning liquid supply unit 12 is connected to the inlet side of the spray pipe 2, and a discharge port 2c and a discharge valve 2d are provided on the outlet side of the spray pipe 2.
  • the discharge port 2 c is for discharging the waste liquid after cleaning in the spray pipe 2.
  • the discharge valve 2d is a manual or automatic opening / closing valve, and allows the drainage of the waste liquid from the discharge port 2c when opened, and blocks the drainage of the waste liquid from the discharge port 2c when closed.
  • the spray pipe 2 receives the cleaning liquid 17 supplied from the cleaning liquid supply unit 12 through the pipe 13c into the pipe, and receives the received cleaning liquid 17 in the flow direction from the inlet side (the pipe 13c side) toward the outlet side (the outlet 2c side). While being distributed, it is distributed to each of the spray nozzles 3a to 3f.
  • the spray pipe 2 includes shaft support portions 2a and 2b that rotatably support the rotating shaft 5 of the rotating brush 4.
  • the spray pipe 2 is installed inside the housing 10 so that the rotary shaft 5 is rotatably supported by the shaft support portions 2a and 2b, and the surface of the steel plate 14 to be cleaned and the spray nozzles 3a to 3f are opposed to each other.
  • the inlet end and the vicinity thereof for example, a part to which the pipe 13 c is connected
  • the discharge port 2 c and the discharge valve 2 d are, as shown in FIG. Outside of the cleaning process line.
  • Each of the spray nozzles 3a to 3f is a nozzle that can open and close the injection port, and is provided on the side wall portion of the spray pipe 2 along the tube axis direction of the spray pipe 2 as shown in FIG. Although not shown in particular, the inside of each of the spray nozzles 3a to 3f communicates with the inside of the spray pipe 2.
  • the spray nozzles 3a to 3f respectively inject the cleaning liquid 17 flowing through the spray pipe 2 toward the surface of the steel plate 14.
  • the rotating brush 4 cleans the inside of the spray pipe 2.
  • the rotating brush 4 has a rotating shaft 5, brushes 6a to 6g, 7a to 7f, and a handle 8, as shown in FIG.
  • the rotary shaft 5 is a shaft body that forms the central axis in the rotation of the rotary brush 4.
  • the rotating shaft 5 is made of a metal material that can switch between a magnetized state that is magnetized and a non-magnetized state that is not magnetized, such as a soft magnetic material such as iron or steel. It is formed in a rod shape that is longer than the length of the spray pipe 2 in the longitudinal direction.
  • the rotary shaft 5 is inserted and arranged inside the spray pipe 2 so that the longitudinal direction of the rotary shaft 5 and the pipe axis direction of the spray pipe 2 are the same direction. At this time, as shown in FIG.
  • the rotary shaft 5 is arranged so that a predetermined length portion on the handle 8 side extends to the outside of the spray pipe 2. Further, a portion of the rotary shaft 5 at a predetermined distance from the end portion (base end portion) on the handle 8 side is rotatably supported by a shaft support portion 2a on the inlet side of the spray pipe 2, and the tip portion is sprayed. It is rotatably supported by a shaft support portion 2b on the outlet side of the pipe 2. Such a rotating shaft 5 rotates around the tube axis direction of the spray pipe 2 by a rotating operation using the handle 8.
  • the brushes 6a to 6g and 7a to 7f perform brushing for rubbing the inside of the spray pipe 2 to remove dirt (adhering impurities, etc.) inside the spray pipe 2.
  • the brushes 6a to 6g and 7a to 7f are provided on the rotating shaft 5 so as to extend in a direction (for example, radial direction) perpendicular to the longitudinal direction of the rotating shaft 5, respectively. It is provided in the outer wall part of the rotating shaft 5 along a longitudinal direction.
  • the brushes 6a to 6g brush the inner wall region that does not include the inner portions of the spray nozzles 3a to 3f in the spray pipe 2.
  • the brushes 6 a to 6 g are provided on the outer wall portion of the rotating shaft 5 at predetermined intervals along the longitudinal direction of the rotating shaft 5. These brushes 6a to 6g extend from the rotary shaft 5 toward the inner wall surface 2e of the spray pipe 2 and come into contact with the inner wall surface 2e, as exemplified by the brush 6c shown in FIG.
  • the brushes 7a to 7f brush the inner wall region including the inner part of the spray nozzles 3a to 3f in the spray pipe 2.
  • the brushes 7 a to 7 f are provided on the outer wall portion of the rotating shaft 5 at predetermined intervals along the longitudinal direction of the rotating shaft 5.
  • These brushes 7a to 7f are extended from the rotary shaft 5 toward the inner wall surface 2e of the spray pipe 2 and illustrated inside the inner wall surface 2e or the spray nozzles 3a to 3f (as exemplified by the brush 7c shown in FIG. 2).
  • 2 is arranged inside the spray pipe 2 so as to generate frictional force suitable for brushing on the inner wall surface 2e and each inner side of the spray nozzles 3a to 3f.
  • the in the spray pipe 2 the brushing areas by the brushes 7 a to 7 f and the brushing areas by the brushes 6 a to 6 g are continuous along the tube axis direction of the spray pipe 2.
  • the handle 8 is for operating the inside of the spray pipe 2 by the rotation of the rotating brush 4. Specifically, as shown in FIG. 1, the handle 8 is fixedly disposed at the base end portion of the rotating shaft of the rotating brush 4. The handle 8 rotates the rotating shaft 5 around the tube axis direction of the spray pipe 2 in response to a rotating operation (for example, manual operation) by the operator, and the brushes 6a to 6g and 7a to 7f are moved to the rotating shaft. 5 is rotated in the outer peripheral direction (rotation direction). As a result, the handle 8 causes the brushes 6a to 6g and 7a to 7f to brush the inside of the spray pipe 2.
  • a rotating operation for example, manual operation
  • the magnetizing unit 9 magnetizes the rotating shaft 5 of the rotating brush 4 so that it can be switched between a magnetized state and a non-magnetized state.
  • the magnetizing portion 9 is configured using a hard magnetic material such as a permanent magnet, and extends outside the spray pipe 2 of the rotating shaft 5 as shown in FIG. Provided in the protruding part.
  • the magnetizing unit 9 brings the hard magnetic material into contact with the rotating shaft 5 or separates the hard magnetic material from the rotating shaft 5 by operating a changeover switch (not shown) or the like.
  • the magnetizing unit 9 magnetizes the rotating shaft 5 by bringing a hard magnetic material into contact with the rotating shaft 5 to bring it into a magnetized state.
  • the magnetizing unit 9 separates the hard magnetic body in contact with the rotating shaft 5 from the rotating shaft 5, thereby canceling the magnetization state of the rotating shaft 5 and making the rotating shaft 5 non-magnetized.
  • the cleaning liquid 17 in the spray pipe 2 is sprayed on the surface of the steel plate 14 during the period for cleaning the surface of the steel plate 14 to be cleaned (hereinafter referred to as the steel plate cleaning period). Injected from each of the nozzles 3a to 3f.
  • the cleaning liquid 17 contains magnetic impurities when it flows into the spray pipe 2 from the cleaning liquid supply unit 12.
  • the magnetic impurities are magnetic impurities such as iron powder.
  • the magnetizing unit 9 magnetizes the rotating shaft 5 as described above during the steel plate cleaning period of the cleaning process.
  • the cleaning liquid ejecting apparatus 1 causes the rotating shaft 5 magnetized by the magnetizing unit 9 to adsorb the magnetic contaminants in the cleaning liquid 17 existing inside the spray pipe 2, thereby separating the cleaning liquid 17 from the magnetic contaminants.
  • Magnetic impurities are removed from the cleaning liquid 17 in the spray pipe 2.
  • the spray pipe 2 circulates the cleaning liquid 17 after removing magnetic contaminants to each of the spray nozzles 3a to 3f while flowing in the flow direction from the inlet side to the outlet side.
  • the cleaning liquid injection device 1 sprays the cleaning liquid 17 after removing magnetic impurities in the spray pipe 2 from the spray nozzles 3a to 3f onto the surface of the steel plate 14 to be cleaned.
  • a cleaning liquid for cleaning the inside of the spray pipe 2 during a period for cleaning the inside of the spray pipe 2 (hereinafter referred to as an in-pipe cleaning period) in the production line (that is, online) of the steel plate 14, the spray is supplied from the cleaning liquid supply unit 12.
  • a cleaning liquid 17 is supplied into the pipe 2.
  • the inside of the spray pipe 2 is brushed by the rotation of the rotating brush 4 while using the supplied cleaning liquid 17 and thereby cleaned.
  • the magnetizing unit 9 switches the rotating shaft 5 from the magnetized state to the non-magnetized state as described above. Accordingly, the cleaning liquid ejecting apparatus 1 releases the magnetic contaminants adsorbed on the rotating shaft 5 by the magnetic force from the rotating shaft 5 into the cleaning liquid 17.
  • the cleaning liquid 17 inside the cleaned spray pipe 2 the magnetic contaminants released from the non-magnetized rotating shaft 5 and the brushing from the inner wall surface 2e of the spray pipe 2 or the inside of the spray nozzles 3a to 3f are performed. Contaminants (including those having magnetism and those not having magnetism) removed by the above are mixed.
  • the spray pipe 2 has the discharge port 2c as described above, and together with the cleaning liquid 17 used for cleaning the inside of the spray pipe 2 by the rotating brush 4, the free magnetic contaminants and the removed contaminants are discharged into the discharge port 2c. Through the outside.
  • the housing 10 surrounds most of the spray pipe 2 and forms a cleaning space for performing a cleaning process.
  • the housing 10 receives the sequentially transported steel plates 14 in an internal cleaning space, and the surface of the steel plate 14 is cleaned in the cleaning space, thereby suppressing unintentional foreign matter adhesion to the surface of the steel plate 14.
  • the conveyance direction of the steel plate 14 is a direction perpendicular to the width direction and the thickness direction of the steel plate 14 (direction perpendicular to the paper surface of FIG. 1).
  • the waste liquid recovery unit 11 recovers the rinse waste liquid 15 from the steel sheet 14 in the cleaning process, and reuses the recovered rinse waste liquid 15 for cleaning the steel sheet 14 from the next time.
  • the surface of the steel sheet 14 is brushed by the rotation of a brushing roll (not shown) while the cleaning liquid spraying apparatus 1 sprays the cleaning liquid 17 onto the surface of the steel sheet 14.
  • a rinsing liquid such as water having a predetermined pressure is sprayed onto the surface of the steel plate 14, thereby rinsing the surface of the steel plate 14.
  • the waste liquid recovery unit 11 recovers the rinse waste liquid 15 from the steel plate 14 during the rinsing process.
  • the waste liquid recovery unit 11 appropriately stores the collected rinse waste liquid 15 and then sends the rinse waste liquid 15 to the cleaning liquid supply unit 12 through the pipe 13a.
  • the cleaning liquid supply unit 12 supplies a cleaning liquid 17 used for cleaning the surface of the steel plate 14 or cleaning the inside of the spray pipe 2 to the spray pipe 2.
  • the cleaning liquid supply unit 12 is configured using a pump or the like.
  • the cleaning liquid supply unit 12 appropriately receives the rinse waste liquid 15 from the waste liquid recovery unit 11 through the pipe 13a.
  • the rinsing waste liquid 15 is a waste liquid collected from the steel sheet 14 during the rinsing process as described above, and contains magnetic impurities such as iron powder that is washed away from the surface of the steel sheet 14 by the rinsing process.
  • the cleaning liquid supply unit 12 appropriately receives a new cleaning liquid 16 from a predetermined supply source (not shown) through the pipe 13b.
  • the new cleaning liquid 16 is not a reused one but a new cleaning liquid, and hardly contains impurities regardless of whether it is magnetic or non-magnetic.
  • the cleaning liquid supply unit 12 uses the rinse waste liquid 15, the new cleaning liquid 16, or a mixture thereof as the cleaning liquid 17, and supplies the cleaning liquid 17 to the inside of the spray pipe 2 through the pipe 13 c.
  • the pipe 13 a is a pipe that connects the waste liquid recovery unit 11 and the cleaning liquid supply unit 12, and causes the rinse waste liquid 15 to flow from the waste liquid recovery unit 11 toward the cleaning liquid supply unit 12.
  • the pipe 13 b is a pipe that communicates a supply source (not shown) of a new cleaning liquid 16 such as a tank and the cleaning liquid supply unit 12, and allows the new cleaning liquid 16 to flow toward the cleaning liquid supply unit 12.
  • the pipe 13 c is a pipe that connects the cleaning liquid supply unit 12 and the spray pipe 2, and distributes the cleaning liquid 17 from the cleaning liquid supply unit 12 into the spray pipe 2.
  • FIG. 3 is a diagram illustrating a state in which the cleaning liquid is sprayed onto the surface of the steel plate to be cleaned.
  • FIG. 4 is a diagram illustrating a state in which the magnetic contaminants in the cleaning liquid are adsorbed to the rotating shaft of the rotating brush when the steel plate surface is cleaned.
  • FIG. 5 is a diagram illustrating a state in which the inside of the spray pipe is cleaned online.
  • FIG. 6 is a diagram illustrating a state in which magnetic contaminants are released from the rotating shaft of the rotating brush when the spray pipe is cleaned.
  • FIG. 7 is a diagram showing a state in which the inside of the spray pipe is brushed by the rotating brush.
  • the cleaning liquid injection method uses the cleaning liquid injection device 1 in the cleaning process of the steel plate 14 to remove magnetic contaminants contained in the cleaning liquid 17, and the cleaning liquid 17 after removing the magnetic contaminants is used. Are sprayed onto the surface of the steel plate 14 that is sequentially conveyed.
  • the cleaning liquid injection apparatus 1 reuses the rinse waste liquid 15 as the cleaning liquid 17 as shown in FIG. 2 are sequentially supplied (cleaning liquid supply step).
  • the waste liquid collection unit 11 sequentially sends the rinse waste liquid 15 that has already been collected to the cleaning liquid supply unit 12 through the pipe 13a.
  • the cleaning liquid supply unit 12 mixes the rinsing waste liquid 15 sent from the waste liquid recovery unit 11 with the new cleaning liquid 16 introduced through the pipe 13 b, thereby generating the cleaning liquid 17 that reuses the rinsing waste liquid 15. That is, in the first embodiment, the cleaning liquid 17 contains at least the rinse waste liquid 15.
  • the cleaning liquid supply unit 12 sequentially supplies such cleaning liquid 17 into the spray pipe 2 through the pipe 13c.
  • the cleaning liquid ejecting apparatus 1 magnetizes the rotating shaft 5 of the rotating brush 4, and adsorbs magnetic impurities in the cleaning liquid 17 existing in the spray pipe 2 to the rotating shaft 5 in the magnetized state so that the inside of the spray pipe 2. Magnetic contaminants are removed from the cleaning liquid 17 (magnetization step).
  • the spray pipe 2 is a flow pipe that distributes the cleaning liquid 17 to the spray nozzles 3a to 3f.
  • the rotating shaft 5 is a shaft body at the center of rotation of the rotating brush 4 that rotates around the tube axis direction of the spray pipe 2 to clean the inside of the spray pipe 2, and uses a soft magnetic material as described above. It is formed.
  • the rotating brush 4 is stationary without rotating during the steel plate cleaning period.
  • the magnetizing unit 9 contacts a hard magnetic material such as a permanent magnet with the rotating shaft 5 during a steel plate cleaning period by operating a predetermined changeover switch (not shown).
  • the magnetization part 9 magnetizes the rotating shaft 5 and makes it a magnetization state, and maintains the magnetization state of this rotating shaft 5 during a steel plate washing
  • the spray pipe 2 distributes the cleaning liquid 17 received from the cleaning liquid supply unit 12 in the predetermined distribution direction as described above.
  • the discharge valve 2d of the spray pipe 2 is in a closed state, blocking the flow (discharge) of the cleaning liquid 17 from the discharge port 2c. As shown in FIG.
  • the magnetized rotating shaft 5 has a magnetic contaminant 19 in the cleaning liquid 17 that circulates in the spray pipe 2 in a predetermined flow direction (flow direction from the inlet side to the outlet side of the spray pipe 2). Is adsorbed by magnetic force. Thereby, the rotating shaft 5 in the magnetized state separates the cleaning liquid 17 flowing in the spray pipe 2 from the magnetic contaminants 19 existing in the spray pipe 2, and sufficiently removes the magnetic contaminants 19 from the cleaning liquid 17. Remove.
  • the magnetic contaminants 19 in the spray pipe 2 include, for example, magnetic contaminants originally contained in the cleaning liquid 17 that has flowed into the spray pipe 2, the brushes 6 a to 6 g and 7 a to 7 f of the rotating brush 4, and the spray pipe 2. And magnetic contaminants detached from the inner wall surface 2e.
  • the cleaning liquid ejecting apparatus 1 sprays the cleaning liquid 17 after removing magnetic impurities flowing in the spray pipe 2 from the spray nozzles 3a to 3f onto the surface of the steel plate 14 to be cleaned (injecting step). .
  • the spray pipe 2 passes the cleaning liquid 17 after removing the magnetic contaminants in the above-described flow direction, and then removes the magnetic contaminants to each of the spray nozzles 3a to 3f.
  • the cleaning liquid 17 is circulated.
  • Each of the spray nozzles 3a to 3f injects the cleaning liquid 17 after removing magnetic contaminants flowing from the spray pipe 2 onto the surface of the steel plate 14.
  • the spray nozzles 3a to 3f are not spread over the entire area in the width direction (see FIG. 1) of the steel plates 14 that are sequentially conveyed in the casing 10, and after the magnetic contaminants are removed.
  • the cleaning liquid 17 is sprayed.
  • the cleaning liquid supply step, the magnetization step, and the injection step described above are repeatedly performed sequentially or in parallel in the cleaning process of the continuously transported steel sheet 14.
  • the cleaning liquid injection method after the cleaning process of the steel sheet 14 including the above-described cleaning liquid supply step, magnetization step, and injection step is continuously performed for a predetermined period, the cleaning liquid The inside of the spray pipe 2 of the injection device 1 is periodically cleaned online.
  • the cleaning liquid injection device 1 reuses the rinse waste liquid 15 as shown in FIG.
  • the cleaning liquid 17 is sequentially supplied to the spray pipe 2 (a cleaning liquid supply step for cleaning the pipe).
  • the waste liquid recovery unit 11 sequentially sends the rinse waste liquid 15 that has already been recovered to the cleaning liquid supply unit 12 through the pipe 13a, as in the case of cleaning the steel sheet surface described above.
  • the cleaning liquid supply unit 12 mixes the rinse waste liquid 15 from the waste liquid recovery unit 11 and the new cleaning liquid 16 from the pipe 13b. Thereby, the cleaning liquid supply unit 12 reuses the rinse waste liquid 15 to generate the cleaning liquid 17 used for cleaning the inside of the spray pipe 2.
  • the cleaning liquid supply unit 12 sequentially supplies such cleaning liquid 17 into the spray pipe 2 through the pipe 13c.
  • the cleaning liquid ejecting apparatus 1 cancels the magnetization state of the rotating shaft 5 of the rotating brush 4 to make the rotating shaft 5 non-magnetized (magnetization eliminating step).
  • the magnetizing unit 9 separates the hard magnetic material brought into contact with the rotating shaft 5 for magnetization from the rotating shaft 5 by operating a predetermined changeover switch (not shown). Thereby, the magnetizing unit 9 switches the rotating shaft 5 magnetized by the above-described magnetization step from the in-tube cleaning period of the spray pipe 2 to the non-magnetized state, and during the in-tube cleaning period, the non-magnetized state of the rotating shaft 5 To maintain.
  • the magnetizing unit 9 makes the rotating shaft 5 in a non-magnetized state in this way and releases magnetic impurities from the rotating shaft 5.
  • the non-magnetized rotating shaft 5 releases the magnetic contaminants 19 adsorbed by the magnetic force in the magnetized state into the cleaning liquid 17 in the spray pipe 2 as shown in FIG.
  • the cleaning liquid ejecting apparatus 1 cleans the inside of the spray pipe 2 with the rotating brush 4 (in-pipe cleaning step).
  • the spray pipe 2 to be cleaned is in a state of being attached in the cleaning liquid ejecting apparatus 1 (for example, the casing 10), that is, in an online state.
  • the rotating brush 4 rotates around the rotating shaft 5 supported by the spray pipe 2 when the operator rotates the handle 8.
  • the rotating shaft 5 of the rotating brush 4 rotates around the tube axis direction of the spray pipe 2 as shown in FIG.
  • the brushes 6 a to 6 g and 7 a to 7 f of the rotary brush 4 brush the inside of the spray pipe 2 while rotating in the outer peripheral direction of the rotary shaft 5.
  • the brushes 6 c and 7 c brush the inner wall surface 2 e of the spray pipe 2 and the inside of the spray nozzle 3 c while rotating in the outer peripheral direction of the rotating shaft 5.
  • FIG. 7 brush the inner wall surface 2 e of the spray pipe 2 and the inside of the spray nozzle 3 c while rotating in the outer peripheral direction of the rotating shaft 5.
  • the brushes 6a to 6g and 7a to 7f brush the inner wall surface 2e of the spray pipe 2 and the inner sides of the spray nozzles 3a to 3f, respectively, whereby the inner wall surface 2e and the spray nozzles 3a to 3f are brushed.
  • the dirt is scraped off from each inner side of 3f as impurities.
  • the dirt (contaminants) removed from the inner surface of the inner wall surface 2e and the spray nozzles 3a to 3f by such brushing together with the magnetic contaminants released from the non-magnetized rotating shaft 5 as described above is applied to the spray pipe 2 It floats in the cleaning liquid 17 inside.
  • the contaminants removed as dirt and the magnetic contaminants 19 released from the non-magnetized rotating shaft 5 are collectively abbreviated as “various contaminants such as the magnetic contaminants 19” as appropriate.
  • the cleaning liquid 17 is continuously flowed into the spray pipe 2 from the pipe 13c and flows in the flow direction from the inlet side to the outlet side of the spray pipe 2.
  • the discharge valve 2d is switched from the closed state to the open state at a necessary timing, thereby allowing the waste liquid to be discharged from the discharge port 2c.
  • the cleaning liquid 17 in the spray pipe 2 circulates vigorously in the above-described flow direction, while the magnetic impurities 19 from the rotating shaft 5 and the impurities remaining in the spray pipe 2 (for example, the brush 6b shown in FIG. 6). , 6c, 7a, 7b) are carried toward the discharge port 2c.
  • the cleaning liquid ejecting apparatus 1 passes through the discharge port 2c of the spray pipe 2 together with the cleaning liquid 17 used for cleaning the inside of the spray pipe 2 by the rotating brush 4 with the magnetic contaminants 19 released from the rotating shaft 5 by the above-described magnetization elimination step. Discharge to the outside. At the same time, the cleaning liquid ejecting apparatus 1 discharges impurities (dirt in the spray pipe 2) removed by brushing as described above together with the cleaning liquid 17 through the discharge port 2 c of the spray pipe 2.
  • the cleaning liquid 17 used for cleaning the inside of the spray pipe 2 that is, the cleaning liquid 17 after cleaning the inside of the pipe, removes various kinds of contaminants such as magnetic impurities 19 in the spray pipe 2 as shown in FIG. 5.
  • the waste cleaning liquid 18 is discharged from the outlet 2c to the outside (outside the line).
  • the in-pipe cleaning step various kinds of contaminants such as the flow of the cleaning liquid 17 in the spray pipe 2 described above, the brushing in the spray pipe 2 by the rotation of the rotating brush 4, and the magnetic contaminant 19 in the spray pipe 2 are removed.
  • Discharge of the cleaning liquid 17 (cleaning waste liquid 18) after cleaning in the pipe is continuously or sequentially performed until online cleaning of the spray pipe 2 is completed.
  • the cleaning liquid injection method according to the first exemplary embodiment of the present invention after the online cleaning of the spray pipe 2 is completed, the cleaning process of the steel plate 14 including the above-described cleaning liquid supply step, magnetization step, and injection step is resumed. Is done.
  • each of the spray nozzles 3a to 3f closes the injection port by operating a changeover switch (not shown) or the like, and stops the injection of the cleaning liquid 17 onto the surface of the steel plate 14. .
  • the spraying of the cleaning liquid 17 onto the surface of the steel plate 14 can be performed by another cleaning liquid spraying device.
  • a plurality of cleaning liquid ejecting apparatuses 1 according to the first embodiment of the present invention are installed along the conveying direction of the steel plate 14, and the cleaning liquid 17 described above is ejected by the remaining ones other than those being cleaned. May be substituted.
  • the in-pipe cleaning of the spray pipe 2 is performed without opening the spray nozzles 3a to 3f. May be performed.
  • the rotation axis of the rotating brush that cleans the inside of the spray pipe by rotating around the pipe axis direction of the spray pipe that circulates the cleaning liquid to the spray nozzle is magnetized.
  • the magnetic contaminants in the cleaning liquid existing inside the spray pipe are adsorbed on the rotating shaft in this magnetized state, the magnetic contaminants are removed from the cleaning liquid, and the cleaning liquid after removing the magnetic contaminants is to be cleaned from the spray nozzle. Is sprayed on the surface of a metal plate such as a steel plate.
  • the cleaning liquid present in the spray pipe is separated from the magnetic contaminants in the cleaning liquid, and the separated magnetic contaminants are rotated by a rotating brush arranged in the spray pipe. While being kept on the shaft, the cleaning liquid separated from the magnetic impurities can be sprayed from the spray nozzle onto the surface of the metal plate.
  • the rinsing waste liquid collected during the rinsing process on the surface of the metal plate is reused as the cleaning liquid, the amount of magnetic contaminants outflow caused by the spraying of the cleaning liquid from the spray nozzle can be reduced as much as possible. it can.
  • the cleaning liquid is sprayed from the spray nozzle to clean the surface of the metal plate, the adhesion amount of magnetic contaminants at the spray nozzle outlet is reduced to prevent clogging of the spray nozzle, and iron powder, etc. It is possible to suppress a situation where the magnetic contaminants are jetted onto the surface of the metal plate to be cleaned together with the cleaning liquid.
  • the metal plate surface to be cleaned can be sufficiently cleaned while reusing the rinse waste liquid as the cleaning liquid.
  • resources such as water and costs are saved, and metal particulates such as iron powder that cause the appearance of the surface of the metal plate to deteriorate in the next step (for example, annealing step) of the surface of the metal plate, Since it can be sufficiently removed from the surface of the plate, it is possible to suppress, as much as possible, appearance defects such as pressing of the surface of the metal plate caused by the metal particulate matter.
  • the rotating shaft of the rotating brush in the spray pipe is magnetized during the period of cleaning the metal plate surface, and magnetic impurities in the spray pipe are adsorbed on the rotating shaft in the magnetized state.
  • the magnetic contaminants are removed from the cleaning liquid in the spray pipe, and the spray pipe is cleaned (in-pipe cleaning period).
  • the magnetized rotating shaft is switched from the magnetized state to the non-magnetized state.
  • the adsorbed magnetic contaminants are released from the rotating shaft.
  • the inside of the spray pipe is cleaned with a rotating brush, and the magnetic contaminants released as described above are removed through the spray pipe discharge port together with the cleaning liquid used for cleaning the spray pipe with the rotating brush. Is discharged.
  • the inside of the spray pipe can be cleaned online without removing the spray pipe outside the cleaning process line, and the magnetic contaminants in the spray pipe are adsorbed to the rotating shaft of the rotating brush and the rotating shaft is adsorbed.
  • the magnetic contaminants can be periodically discharged from the spray pipe to the outside of the line by switching the state in which the magnetic contaminants are released into the cleaning liquid in the spray pipe at appropriate times. As a result, it is possible to prevent the magnetic contaminants from remaining excessively in the spray pipe. As a result, the magnetic contaminants from the spray nozzle are prevented from flowing out, and the spray nozzle is effectively prevented from being clogged. be able to.
  • the hard magnetic body (permanent magnet or the like) of the magnetizing unit 9 that switches the rotating shaft 5 of the rotating brush 4 between the magnetized state and the non-magnetized state is disposed outside the rotating shaft 5.
  • a hard magnetic body for switching between a magnetized state and a non-magnetized state is provided in the rotating shaft of the rotating brush 4.
  • FIG. 8 is a diagram illustrating a configuration example of the cleaning liquid ejecting apparatus according to the second embodiment of the present invention.
  • the cleaning liquid ejecting apparatus 21 according to the second embodiment includes a rotating shaft 25 instead of the rotating shaft 5 of the rotating brush 4 of the cleaning liquid ejecting apparatus 1 according to the first embodiment described above, and is magnetized. Instead of the part 9, a magnetized part 29 is provided.
  • Other configurations are the same as those of the first embodiment, and the same reference numerals are given to the same components.
  • the rotating shaft 25 of the rotating brush 4 has a hollow structure that can include the hard magnetic body 29a of the magnetizing portion 29, and is formed using a magnetic member and a non-magnetic member.
  • FIG. 9 is a diagram illustrating a configuration example of the rotating shaft of the rotating brush according to the second embodiment of the present invention.
  • FIG. 10 is a diagram showing a structural example of a cross section taken along line BB of the rotating shaft shown in FIG.
  • the rotary shaft 25 is configured to have a slender bar-shaped outer shape by combining a magnetic shaft portion 25a and a nonmagnetic shaft portion 25b.
  • the magnetic shaft portion 25a is a shaft portion capable of switching between a magnetized state and a non-magnetized state in the rotating shaft 25, and is formed using a soft magnetic material such as iron or steel.
  • the nonmagnetic shaft portion 25b is a non-magnetized shaft portion of the rotary shaft 25, and is formed using a nonmagnetic material.
  • the magnetic shaft portion 25a is separated across the nonmagnetic shaft portion 25b as shown in FIGS.
  • the separated pair of magnetic shaft portions 25a face each other in the radial direction of the rotating shaft 25 as shown in FIG.
  • the spaced apart portions of the nonmagnetic shaft portion 25b interposed between the pair of magnetic shaft portions 25a oppose each other in the radial direction of the rotating shaft 25, as shown in FIG.
  • the rotating shaft 25 has a hollow structure designed in accordance with the size of the hard magnetic body 29 a of the magnetized portion 29.
  • the rotating shaft 25 encloses the hard magnetic material 29a inside the hollow structure (see FIG. 10).
  • the hollow structure of the rotary shaft 25 only needs to be formed at least inside the shaft from the base end portion (end portion on the handle 8 side) of the rotary shaft 25 to the position where the hard magnetic body 29a is incorporated. It may be formed over the entire region in the longitudinal direction.
  • the configuration of the rotary shaft 25 is the same as that of the rotary shaft 4 of the rotary brush 4 in the first embodiment except for the combination configuration of the magnetic shaft portion 25a and the nonmagnetic shaft portion 25b described above and the hollow structure. The same.
  • the magnetizing unit 29 magnetizes the rotating shaft 25 of the rotating brush 4 so that it can be switched between a magnetized state and a non-magnetized state.
  • the magnetization unit 29 includes a hard magnetic body 29a, a switching unit 29b, and a drive shaft 29c.
  • the hard magnetic body 29a is configured using a permanent magnet or the like, and is incorporated into the rotating shaft 25 of the rotating brush 4 so as to be rotatable and slidable along the inner peripheral surface of the rotating shaft 25. At this time, the hard magnetic body 29a brings the end of the N pole and the end of the S pole into contact with either the magnetic shaft portion 25a or the nonmagnetic shaft portion 25b of the rotary shaft 25.
  • the switching unit 29b is for switching the rotating shaft 25 of the rotating brush 4 between a magnetized state and a non-magnetized state.
  • the switching portion 29 b is rotatably provided on the outer wall portion on the knob side (grip portion side) of the handle 8.
  • One end of the drive shaft 29c is fixed to the switching unit 29b.
  • the other end of the drive shaft 29c is fixed to the hard magnetic body 29a in the rotary shaft 25.
  • the switching unit 29b rotates independently of the handle 8 according to the rotation operation of the operator, and accordingly, the hard magnetic body 29a is rotated about the longitudinal axis of the rotation shaft 25 together with the drive shaft 29c.
  • the switching unit 29b switches the rotating shaft 25 between a magnetized state and a non-magnetized state by the rotation of the hard magnetic body 29a.
  • FIG. 11 is a diagram for explaining switching between the magnetization state and the non-magnetization state of the rotation axis of the rotary brush according to the second embodiment of the present invention.
  • the magnetizing unit 29 rotates and slides the hard magnetic body 29a in the rotating shaft 25 of the rotating brush 4 along the inner peripheral surface of the rotating shaft 25 as the switching unit 29b rotates.
  • the magnetized portion 29 has a pair of magnetic shaft portions 25 a separated from each other with the nonmagnetic shaft portion 25 b interposed between the magnetic poles (N pole and S) of the hard magnetic body 29 a. The end of the pole).
  • the magnetizing portion 29 magnetizes the pair of magnetic shaft portions 25a to the N-pole and the S-pole, and switches the entire rotating shaft 25 from the non-magnetized state to the magnetized state (FIG. Is shown).
  • the magnetizing unit 29 rotates and slides the hard magnetic body 29a in the rotating shaft 25 along the inner peripheral surface of the rotating shaft 25 in accordance with the rotation of the switching unit 29b to a position different from the case of the magnetized state described above. .
  • the magnetized portion 29 brings the end portions of the magnetic poles of the hard magnetic body 29a into contact with each other across the magnetic shaft portion 25a and the nonmagnetic shaft portion 25b.
  • a magnetic closed circuit is formed by the hard magnetic body 29a and the magnetic shaft portion 25a (FIG. 11 shows an image of magnetic lines of force in this magnetic closed circuit by a broken line).
  • the magnetization unit 29 cancels the magnetization state of the pair of magnetic shaft portions 25a and switches the entire rotation shaft 25 from the magnetization state to the non-magnetization state.
  • the cleaning liquid ejecting method according to the second exemplary embodiment of the present invention is the cleaning liquid ejecting according to the first exemplary embodiment other than the switching method between the magnetization state and the non-magnetized state of the rotating shaft 25 of the rotating brush 4 by the magnetizing unit 29 described above. The method is the same.
  • the magnetizing unit 29 rotates the rotating shaft 25 of the rotating brush 4 in accordance with the rotating operation of the switching unit 29b by the operator during the steel plate cleaning period of the cleaning process.
  • the inner hard magnetic body 29a is rotated and slid to bring the hard magnetic body 29a into contact with the magnetic shaft portion 25a of the rotating shaft 25 as shown in FIG.
  • the magnetization part 29 magnetizes the magnetic shaft part 25a, and makes the whole rotating shaft 25 a magnetization state.
  • the cleaning liquid ejecting device 21 causes the rotating shaft 25 magnetized by the magnetizing unit 29 to adsorb the magnetic impurities 19 in the cleaning liquid 17 existing inside the spray pipe 2 (see FIG. 4). And the magnetic contaminants 19 are separated, and the magnetic contaminants 19 are removed from the cleaning liquid 17 in the spray pipe 2.
  • the magnetizing unit 29 rotates the rotating brush 4 according to the on-line cleaning period of the spray pipe 2 and the rotation operation of the switching unit 29b by the operator.
  • the ends of the magnetic poles of the hard magnetic body 29a are brought into contact with each other across the magnetic shaft portion 25a and the nonmagnetic shaft portion 25b.
  • the cleaning liquid ejecting device 21 releases the magnetic impurities 19 adsorbed on the rotating shaft 25 by the magnetic force from the rotating shaft 25 switched to the non-magnetized state by the magnetizing unit 29 into the cleaning liquid 17 in the spray pipe 2. (See FIG. 6).
  • the rotation shaft of the rotating brush is divided into a magnetic shaft portion made of a magnetic material (specifically, a soft magnetic material) and a nonmagnetic shaft portion made of a nonmagnetic material.
  • the hard magnetic material of the magnetized portion is provided inside the rotating shaft so as to be able to rotate and slide along the inner peripheral surface of the rotating shaft, and the longitudinal direction of the rotating shaft is the center of rotation.
  • the rotation axis is switched between a magnetized state and a non-magnetized state, and the others are configured in the same manner as in the first embodiment.
  • the magnetization unit that switches between the magnetization state and the non-magnetization state of the rotating shaft of the rotary brush using a hard magnetic material such as a permanent magnet is illustrated. It is not limited.
  • the magnetizing unit includes an electromagnet instead of the hard magnetic material, and switches the current supplied to the electromagnet on and off, and switches whether or not the magnetic field is generated by the electromagnet. May be switched between a magnetized state and a non-magnetized state.
  • the cleaning liquid containing the rinse waste liquid is used for cleaning the spray pipe, but the present invention is not limited to this.
  • the cleaning liquid used for cleaning the inside of the spray pipe may be one that reuses the rinse waste liquid, may be the rinse waste liquid itself, or may be a new cleaning liquid that does not contain the rinse waste liquid. Good.
  • the rotation shaft is provided with six spray nozzles arranged in the longitudinal direction (tube axis direction) of the spray pipe and 13 brushes extending in the opposite direction.
  • the number of spray nozzles provided in the spray pipe is not limited to six, and may be one or two or more (plural).
  • the number of brushes provided on the rotating shaft of the rotating brush is not limited to 13 and may be one or more. That is, in the present invention, the number of spray nozzles arranged in the spray pipe and the number of brushes arranged in the rotating brush are not particularly limited. Further, the position and direction of each brush provided on the rotating brush are not particularly limited.
  • the cleaning liquid ejecting apparatus in which the discharge port is provided at the end of the spray pipe that is a flow pipe has been exemplified.
  • the dummy coil is passed through.
  • the spray liquid after cleaning the spray pipe may be discharged by using the spray nozzle as the discharge port. That is, the spray nozzle may have a function as a waste liquid discharge port.
  • the cleaning liquid injection device and the cleaning liquid injection method applied to the cleaning process before the annealing process are exemplified, but the present invention is not limited to this.
  • the cleaning liquid ejecting apparatus and the cleaning liquid ejecting method according to the present invention may be applied to a cleaning process for cleaning the surface of a metal plate to be cleaned before a process other than the annealing process.
  • the steel plate is exemplified as the metal plate to be cleaned, but the present invention is not limited to this.
  • the metal plate to be cleaned may be a steel plate or an iron alloy plate other than the steel plate.
  • the form of the metal plate to be cleaned may be any of a thin plate, a thick plate, and a strip plate.
  • the present invention is not limited to the above-described first and second embodiments, and the present invention includes a configuration in which the above-described constituent elements are appropriately combined.
  • all other embodiments, examples, operation techniques, and the like made by those skilled in the art based on the first and second embodiments are included in the present invention.
  • the cleaning liquid ejecting apparatus and the cleaning liquid ejecting method according to the present invention are useful for injecting the cleaning liquid onto the surface of the metal plate to be cleaned, and in particular, prevent clogging of the injection nozzle that injects the cleaning liquid, and iron
  • the present invention is suitable for a cleaning liquid ejecting apparatus and a cleaning liquid ejecting method capable of suppressing a situation where foreign substances such as powder are sprayed onto a metal plate surface to be cleaned together with a cleaning liquid.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

A cleaning fluid spray device according to an embodiment of the present invention is provided with: a circulation tube for circulating cleaning fluid to a spray nozzle; a rotating brush for cleaning internal parts of this circulation tube; and a magnetizing unit for magnetizing a rotating shaft for this rotating brush. The rotating brush has: the rotating shaft, which rotates centered in the axial direction of the circulation tube; and brushes provided along the longitudinal direction of this rotating shaft. In the cleaning fluid spray device, magnetic contaminants in the cleaning fluid present within the circulating tube are attracted to the rotating shaft magnetized by the magnetizing unit, the magnetic contaminants eliminated from this cleaning fluid, and the cleaning fluid after elimination of the magnetic contaminants sprayed onto a metal plate surface of an object to be cleaned from the spray nozzle.

Description

洗浄液噴射装置および洗浄液噴射方法Cleaning liquid injection device and cleaning liquid injection method
 本発明は、洗浄対象の金属板の表面に洗浄液を噴射する洗浄液噴射装置および洗浄液噴射方法に関するものである。 The present invention relates to a cleaning liquid injection apparatus and a cleaning liquid injection method for injecting a cleaning liquid onto the surface of a metal plate to be cleaned.
 従来、薄板等の鋼板の製造ラインでは、圧延後の鋼板の表面を洗浄する洗浄工程が、焼鈍工程等の所定の工程の前に行われる。一般に、圧延後の鋼板の表面には、圧延油および鉄粉が付着している。洗浄工程では、例えば、スプレー装置によって鋼板表面に洗浄液を噴射しつつ、ブラシロールの回転によって鋼板表面をブラッシングし、これにより、洗浄対象の鋼板の表面から、付着する圧延油および鉄粉が除去される。 Conventionally, in a production line for a steel sheet such as a thin plate, a cleaning process for cleaning the surface of the rolled steel sheet is performed before a predetermined process such as an annealing process. Generally, rolling oil and iron powder adhere to the surface of the steel sheet after rolling. In the cleaning process, for example, the spraying liquid is sprayed onto the surface of the steel sheet by a spray device, and the surface of the steel sheet is brushed by the rotation of a brush roll, thereby removing the adhering rolling oil and iron powder from the surface of the steel sheet to be cleaned. The
 また、洗浄工程では、上述したように洗浄液の噴射およびブラッシングを施した後の鋼板の表面に対し、所定圧力の水を噴射して鋼板の表面をすすぐリンス処理が行われる。この結果、洗浄対象の鋼板の表面から、残存する鉄粉等が洗い流される。 In the cleaning process, as described above, the surface of the steel sheet after the spraying and brushing of the cleaning liquid is rinsed by spraying water at a predetermined pressure to spray the surface of the steel sheet. As a result, remaining iron powder and the like are washed away from the surface of the steel plate to be cleaned.
 一方、上述した洗浄工程に用いられるスプレー装置は、通常、洗浄対象の鋼板の表面に洗浄液を噴射する噴射ノズル(スプレーノズル)と、噴射ノズルへ洗浄液を流通させるスプレー配管(スプレーヘッダ)とを備えている。このようなスプレー装置では、長期間に亘って洗浄液を噴射した結果、スプレー配管の内部が汚れ、これに起因して、噴射ノズルの目詰まり(閉塞)が発生してしまう。これを防止するためには、スプレー配管の内部を定期的に清掃する必要がある。 On the other hand, the spray device used in the above-described cleaning step usually includes an injection nozzle (spray nozzle) that injects the cleaning liquid onto the surface of the steel plate to be cleaned, and a spray pipe (spray header) that distributes the cleaning liquid to the injection nozzle. ing. In such a spray device, as a result of spraying the cleaning liquid over a long period of time, the inside of the spray pipe is contaminated, resulting in clogging (blocking) of the spray nozzle. In order to prevent this, it is necessary to periodically clean the inside of the spray pipe.
 スプレー配管の内部を清掃する手法として、従来、スプレー装置等の洗浄設備を有する焼鈍ライン等の製造ラインの操業を停止し、この操業の停止中にスプレー配管を抜き取り、抜き取ったスプレー配管の内部の清掃を、製造ライン外すなわちオフラインで行う手法がとられている。一方、スプレー配管の内部に設けられる回転軸にブラシボディを取り付け、この回転軸の両端のうちスプレー配管の外部に突き出る一端にハンドルを取り付け、このハンドルの回転操作により、この回転軸とともにブラシボディを回転させて、スプレー配管の内部を製造ライン内すなわちオンラインで清掃する従来技術がある(例えば、特許文献1参照)。 As a method of cleaning the inside of the spray pipe, the operation of a production line such as an annealing line having cleaning equipment such as a spray device has been conventionally stopped, and the spray pipe is removed while the operation is stopped. A method of performing cleaning outside the production line, that is, offline. On the other hand, a brush body is attached to the rotary shaft provided inside the spray pipe, and a handle is attached to one end of the rotary shaft that protrudes outside the spray pipe. By rotating the handle, the brush body is attached together with the rotary shaft. There is a conventional technique of rotating and cleaning the inside of a spray pipe in a production line, that is, online (see, for example, Patent Document 1).
実開昭62-95770号公報Japanese Utility Model Publication No. 62-95770
 上述した洗浄工程において、鋼板表面のリンス処理に使用した水、すなわち、鋼板表面のリンス処理時の廃液(以下、リンス廃液という)を回収し、回収したリンス廃液を、鋼板表面を洗浄するための洗浄液として再利用することは、水等の資源およびコストの節約に有効である。 In the cleaning process described above, the water used for rinsing the steel sheet surface, that is, the waste liquid at the time of rinsing the steel sheet surface (hereinafter referred to as “rinse waste liquid”) is collected, and the recovered rinse waste liquid is used to wash the steel sheet surface. Reusing as a cleaning liquid is effective for saving resources such as water and cost.
 しかしながら、リンス廃液は、鋼板表面から洗い流された鉄粉を含有しているため、鋼板表面の洗浄液としてリンス廃液を再利用した場合、このリンス廃液中の鉄粉(リンス処理した鋼板表面からの鉄粉)が洗浄液中の夾雑物としてスプレー配管内に流入する。このスプレー配管内の洗浄液中に夾雑物として含まれる鉄粉は、噴射ノズルから洗浄対象の鋼板表面に噴射される洗浄液とともに流出して、洗浄対象の鋼板表面に過度に付着してしまう。この結果、洗浄対象の鋼板表面から鉄粉等を除去する洗浄工程が不十分になるという問題が生じる。上述した従来技術では、噴射ノズルから洗浄対象の鋼板表面に噴射される洗浄液とともに鉄粉等の夾雑物が流出する事態を抑制することが困難であるため、上述した問題を解消することができない。 However, since the rinsing waste liquid contains iron powder washed away from the steel sheet surface, when the rinsing waste liquid is reused as the cleaning liquid for the steel sheet surface, the iron powder in the rinsing waste liquid (iron from the rinsed steel sheet surface) Powder) flows into the spray pipe as contaminants in the cleaning liquid. Iron powder contained as contaminants in the cleaning liquid in the spray pipe flows out together with the cleaning liquid sprayed from the spray nozzle onto the surface of the steel plate to be cleaned, and excessively adheres to the surface of the steel plate to be cleaned. As a result, there arises a problem that the cleaning process for removing iron powder and the like from the surface of the steel plate to be cleaned becomes insufficient. In the above-described conventional technology, it is difficult to suppress the situation where foreign substances such as iron powder flow out together with the cleaning liquid sprayed from the spray nozzle onto the surface of the steel plate to be cleaned.
 さらに、鋼板表面に対する洗浄工程が不十分であるが故に鋼板表面に残存した鉄粉等の夾雑物は、次工程において鋼板表面の外観を悪化させる原因となる。例えば、この洗浄工程の次工程として焼鈍工程が行われる場合、鋼板表面に残存した鉄粉等の夾雑物が焼鈍炉の内部に持ち込まれることにより、この夾雑物が焼鈍炉内のハースロールに付着する。この結果、焼鈍炉内において鋼板表面に押疵が生じることから、鋼板表面の外観が悪化してしまう。 Furthermore, foreign matter such as iron powder remaining on the surface of the steel sheet because the cleaning process on the surface of the steel sheet is insufficient causes deterioration of the appearance of the surface of the steel sheet in the next step. For example, when an annealing process is performed as the next process of this cleaning process, foreign substances such as iron powder remaining on the surface of the steel sheet are brought into the annealing furnace, and the foreign substances adhere to the hearth roll in the annealing furnace. To do. As a result, the appearance of the steel plate surface is deteriorated because the pressing surface is generated on the steel plate surface in the annealing furnace.
 本発明は、上記の事情に鑑みてなされたものであって、鋼板等の金属板の表面を洗浄する際、洗浄液を噴射する噴射ノズルの目詰まりを防止するとともに、鉄粉等の夾雑物を洗浄液とともに洗浄対象の金属板の表面に噴射する事態を抑制することができる洗浄液噴射装置および洗浄液噴射方法を提供することを目的とする。 The present invention has been made in view of the above circumstances, and when cleaning the surface of a metal plate such as a steel plate, the injection nozzle that sprays the cleaning liquid is prevented from being clogged, and impurities such as iron powder are removed. It aims at providing the washing | cleaning-liquid injection apparatus and the washing | cleaning-liquid injection method which can suppress the situation which sprays on the surface of the metal plate to be cleaned with the cleaning liquid.
 上述した課題を解決し、目的を達成するために、本発明にかかる洗浄液噴射装置は、洗浄液を噴射ノズルへ流通させる流通管と、前記流通管の軸方向を中心に回転する回転軸と、前記回転軸の長手方向に沿って設けられるブラシとを有し、前記流通管の内部を清掃する回転ブラシと、前記回転軸を磁化させる磁化部と、を備え、前記磁化部によって磁化した前記回転軸に、前記流通管の内部に存在する前記洗浄液中の磁性夾雑物を吸着させて、前記洗浄液から前記磁性夾雑物を除去し、磁性夾雑物除去後の前記洗浄液を前記噴射ノズルから洗浄対象の金属板表面に噴射することを特徴とする。 In order to solve the above-described problems and achieve the object, a cleaning liquid ejecting apparatus according to the present invention includes a flow pipe that circulates the cleaning liquid to the spray nozzle, a rotating shaft that rotates about the axial direction of the flow pipe, A rotating brush that is provided along a longitudinal direction of the rotating shaft and includes a rotating brush that cleans the inside of the flow tube, and a magnetizing unit that magnetizes the rotating shaft, and the rotating shaft magnetized by the magnetizing unit The magnetic contaminants in the cleaning liquid existing in the flow pipe are adsorbed to remove the magnetic contaminants from the cleaning liquid, and the cleaning liquid after the magnetic contaminants are removed is discharged from the jet nozzle to the metal to be cleaned. It is characterized by spraying on the plate surface.
 また、本発明にかかる洗浄液噴射装置は、上記の発明において、前記回転軸は、軟磁性体を用いて形成され、前記磁化部は、前記金属板表面を洗浄する期間、前記回転軸を磁化させて前記洗浄液から前記磁性夾雑物を除去し、前記流通管の内部を清掃する期間、前記回転軸を磁化状態から非磁化状態に切り替えて、前記回転軸から前記磁性夾雑物を遊離させ、前記流通管は、排出口を有し、前記回転ブラシによる前記流通管の内部の清掃に用いられた洗浄液とともに、遊離した前記磁性夾雑物を、前記排出口を通じて外部に排出することを特徴とする。 In the cleaning liquid ejecting apparatus according to the present invention, in the above invention, the rotating shaft is formed using a soft magnetic material, and the magnetizing unit magnetizes the rotating shaft during a period of cleaning the surface of the metal plate. The magnetic contaminants are removed from the cleaning liquid, and the rotating shaft is switched from a magnetized state to a non-magnetized state to remove the magnetic contaminants from the rotating shaft during a period in which the inside of the flow pipe is cleaned. The tube has a discharge port, and discharges the magnetic impurities released together with the cleaning liquid used for cleaning the inside of the flow tube by the rotating brush through the discharge port.
 また、本発明にかかる洗浄液噴射方法は、洗浄液を噴射ノズルへ流通させる流通管の軸方向を中心に回転して前記流通管の内部を清掃する回転ブラシの回転軸を磁化させ、磁化状態の前記回転軸に、前記流通管の内部に存在する前記洗浄液中の磁性夾雑物を吸着させて、前記洗浄液から前記磁性夾雑物を除去する磁化ステップと、磁性夾雑物除去後の前記洗浄液を前記噴射ノズルから洗浄対象の金属板表面に噴射する噴射ステップと、を含むことを特徴とする。 Further, the cleaning liquid injection method according to the present invention magnetizes the rotating shaft of the rotating brush that rotates around the axial direction of the flow pipe that circulates the cleaning liquid to the injection nozzle and cleans the inside of the flow pipe. A magnetizing step for removing magnetic contaminants from the cleaning liquid by adsorbing magnetic contaminants in the cleaning liquid existing inside the flow pipe to the rotating shaft, and the cleaning nozzle after removing the magnetic contaminants to the jet nozzle And a spraying step of spraying onto the surface of the metal plate to be cleaned.
 また、本発明にかかる洗浄液噴射方法は、上記の発明において、前記回転軸の磁化状態を解消して前記回転軸を非磁化状態にする磁化解消ステップと、前記回転ブラシによって前記流通管の内部を清掃する管内清掃ステップと、をさらに含み、前記磁化ステップは、軟磁性体を用いて形成された前記回転軸を、前記金属板表面を洗浄する期間、磁化させて前記洗浄液から前記磁性夾雑物を除去し、前記磁化解消ステップは、前記磁化ステップによって磁化した前記回転軸を、前記流通管の内部を清掃する期間、磁化状態から非磁化状態に切り替えて、前記回転軸から前記磁性夾雑物を遊離させ、前記管内清掃ステップは、前記磁化解消ステップによって遊離した前記磁性夾雑物を、前記回転ブラシによる前記流通管の内部の清掃に用いられた洗浄液とともに前記流通管の排出口を通じて外部に排出することを特徴とする。 Further, the cleaning liquid injection method according to the present invention is the above invention, wherein in the above invention, a magnetization elimination step for canceling the magnetization state of the rotation shaft and making the rotation shaft in a non-magnetization state, and the inside of the flow pipe by the rotation brush. An in-pipe cleaning step for cleaning, wherein the magnetizing step magnetizes the rotating shaft formed using a soft magnetic material for a period of cleaning the surface of the metal plate to remove the magnetic contaminants from the cleaning liquid. And removing the magnetic contaminants from the rotating shaft by switching the rotating shaft magnetized by the magnetizing step from a magnetized state to a non-magnetized state during a period of cleaning the inside of the flow pipe. In the pipe cleaning step, the magnetic contaminants released by the magnetization elimination step are used for cleaning the inside of the flow pipe by the rotating brush. Characterized in that it discharged to the outside through the outlet of the flow pipe together with the cleaning liquid.
 本発明によれば、金属板表面を洗浄する際、洗浄液を噴射する噴射ノズルの目詰まりを防止するとともに、鉄粉等の夾雑物を洗浄液とともに洗浄対象の金属板表面に噴射する事態を抑制することができるという効果を奏する。 According to the present invention, when cleaning the surface of the metal plate, the injection nozzle that injects the cleaning liquid is prevented from being clogged, and a situation in which impurities such as iron powder are injected onto the surface of the metal plate to be cleaned together with the cleaning liquid is suppressed. There is an effect that can be.
図1は、本発明の実施の形態にかかる洗浄液噴射装置の一構成例を示す図である。FIG. 1 is a diagram illustrating a configuration example of a cleaning liquid ejecting apparatus according to an embodiment of the present invention. 図2は、図1に示す洗浄液噴射装置のスプレー配管内の概略構造を示すA-A線断面図である。FIG. 2 is a cross-sectional view taken along line AA showing a schematic structure in the spray pipe of the cleaning liquid ejecting apparatus shown in FIG. 図3は、洗浄対象の鋼板表面に洗浄液を噴射する状態を示す図である。FIG. 3 is a diagram illustrating a state in which the cleaning liquid is sprayed onto the surface of the steel plate to be cleaned. 図4は、鋼板表面の洗浄の際に洗浄液中の磁性夾雑物を回転ブラシの回転軸に吸着させる状態を示す図である。FIG. 4 is a diagram illustrating a state in which the magnetic contaminants in the cleaning liquid are adsorbed to the rotating shaft of the rotating brush when the steel plate surface is cleaned. 図5は、スプレー配管の内部をオンラインで清掃する状態を示す図である。FIG. 5 is a diagram illustrating a state in which the inside of the spray pipe is cleaned online. 図6は、スプレー配管内の清掃の際に回転ブラシの回転軸から磁性夾雑物を遊離させる状態を示す図である。FIG. 6 is a diagram illustrating a state in which magnetic contaminants are released from the rotating shaft of the rotating brush when the spray pipe is cleaned. 図7は、回転ブラシによってスプレー配管の内部をブラッシングする状態を示す図である。FIG. 7 is a diagram showing a state in which the inside of the spray pipe is brushed by the rotating brush. 図8は、本発明の実施の形態2にかかる洗浄液噴射装置の一構成例を示す図である。FIG. 8 is a diagram illustrating a configuration example of the cleaning liquid ejecting apparatus according to the second embodiment of the present invention. 図9は、本発明の実施の形態2における回転ブラシの回転軸の一構成例を示す図である。FIG. 9 is a diagram illustrating a configuration example of the rotating shaft of the rotating brush according to the second embodiment of the present invention. 図10は、図9に示す回転軸のB-B線断面の一構造例を示す図である。FIG. 10 is a diagram showing a structural example of a cross section taken along line BB of the rotating shaft shown in FIG. 図11は、本発明の実施の形態2における回転ブラシの回転軸の磁化状態と非磁化状態との切り替えを説明する図である。FIG. 11 is a diagram for explaining switching between the magnetization state and the non-magnetization state of the rotation axis of the rotary brush according to the second embodiment of the present invention.
 以下に、添付図面を参照して、本発明にかかる洗浄液噴射装置および洗浄液噴射方法の好適な実施の形態について詳細に説明する。なお、本実施の形態により、本発明が限定されるものではない。また、図面は模式的なものであり、各要素の寸法の関係、各要素の比率等は、現実のものとは異なる場合があることに留意する必要がある。図面の相互間においても、互いの寸法の関係や比率が異なる部分が含まれている場合がある。また、各図面において、同一構成部分には同一符号が付されている。 Hereinafter, with reference to the attached drawings, preferred embodiments of a cleaning liquid ejecting apparatus and a cleaning liquid ejecting method according to the present invention will be described in detail. Note that the present invention is not limited to the embodiment. Moreover, the drawings are schematic, and it should be noted that the relationship between the dimensions of each element, the ratio of each element, and the like may differ from the actual ones. Even between the drawings, there are cases in which portions having different dimensional relationships and ratios are included. Moreover, in each drawing, the same code | symbol is attached | subjected to the same component.
(実施の形態1)
 まず、本発明の実施の形態1にかかる洗浄液噴射装置の構成について説明する。図1は、本発明の実施の形態にかかる洗浄液噴射装置の一構成例を示す図である。図2は、図1に示す洗浄液噴射装置のスプレー配管内の概略構造を示すA-A線断面図である。図1,2に示すように、本発明の実施の形態にかかる洗浄液噴射装置1は、洗浄液17を噴射するスプレーノズル3a~3fを設けられたスプレー配管2と、スプレー配管2内の清掃に用いる回転ブラシ4と、回転ブラシ4の回転軸5を適宜磁化させる磁化部9とを備える。また、洗浄液噴射装置1は、洗浄工程を行う洗浄空間を形成する筐体10と、洗浄対象の鋼板14の洗浄工程において生じるリンス廃液15を回収する廃液回収部11と、スプレー配管2に対して洗浄液17を供給する洗浄液供給部12と、配管13a~13cとを備える。
(Embodiment 1)
First, the configuration of the cleaning liquid ejecting apparatus according to the first embodiment of the present invention will be described. FIG. 1 is a diagram illustrating a configuration example of a cleaning liquid ejecting apparatus according to an embodiment of the present invention. FIG. 2 is a cross-sectional view taken along line AA showing a schematic structure in the spray pipe of the cleaning liquid ejecting apparatus shown in FIG. As shown in FIGS. 1 and 2, the cleaning liquid ejecting apparatus 1 according to the embodiment of the present invention is used for spray piping 2 provided with spray nozzles 3 a to 3 f for spraying cleaning liquid 17, and for cleaning the inside of the spray piping 2. The rotating brush 4 and a magnetizing unit 9 that appropriately magnetizes the rotating shaft 5 of the rotating brush 4 are provided. Further, the cleaning liquid ejecting apparatus 1 has a housing 10 that forms a cleaning space for performing a cleaning process, a waste liquid recovery unit 11 that recovers a rinse waste liquid 15 generated in the cleaning process of the steel plate 14 to be cleaned, and a spray pipe 2. A cleaning liquid supply unit 12 that supplies the cleaning liquid 17 and pipes 13a to 13c are provided.
 スプレー配管2は、洗浄対象の金属板の一例である鋼板14の表面を洗浄するための洗浄液17をスプレーノズル3a~3fへ流通させる流通管として機能する。具体的には、図1,2に示すように、スプレー配管2は、その管軸方向を長手とする円筒形状の管であり、複数(本実施の形態1では6つ)のスプレーノズル3a~3fを備える。また、スプレー配管2の入側には、洗浄液供給部12に通じる配管13cが接続され、スプレー配管2の出側には、排出口2cおよび排出弁2dが設けられる。排出口2cは、スプレー配管2内の清掃後の廃液を排出するためのものである。排出弁2dは、手動または自動の開閉弁であり、開状態の際に排出口2cからの廃液の排出を許容し、閉状態の際に排出口2cからの廃液の排出を遮断する。スプレー配管2は、配管13cを通じて洗浄液供給部12から供給された洗浄液17を管内に受け入れ、受け入れた洗浄液17を、入側(配管13c側)から出側(排出口2c側)に向かう流通方向に流通させながら、スプレーノズル3a~3fの各々へ流通させる。 The spray pipe 2 functions as a flow pipe for flowing the cleaning liquid 17 for cleaning the surface of the steel plate 14 which is an example of the metal plate to be cleaned to the spray nozzles 3a to 3f. Specifically, as shown in FIGS. 1 and 2, the spray pipe 2 is a cylindrical pipe whose longitudinal direction is the pipe axis direction, and a plurality (six in the first embodiment) of spray nozzles 3a to 3 are used. 3f is provided. A pipe 13c leading to the cleaning liquid supply unit 12 is connected to the inlet side of the spray pipe 2, and a discharge port 2c and a discharge valve 2d are provided on the outlet side of the spray pipe 2. The discharge port 2 c is for discharging the waste liquid after cleaning in the spray pipe 2. The discharge valve 2d is a manual or automatic opening / closing valve, and allows the drainage of the waste liquid from the discharge port 2c when opened, and blocks the drainage of the waste liquid from the discharge port 2c when closed. The spray pipe 2 receives the cleaning liquid 17 supplied from the cleaning liquid supply unit 12 through the pipe 13c into the pipe, and receives the received cleaning liquid 17 in the flow direction from the inlet side (the pipe 13c side) toward the outlet side (the outlet 2c side). While being distributed, it is distributed to each of the spray nozzles 3a to 3f.
 また、スプレー配管2は、回転ブラシ4の回転軸5を回転自在に軸支する軸支部2a,2bを備える。スプレー配管2は、軸支部2a,2bによって回転軸5を回転自在に軸支し且つ洗浄対象の鋼板14の表面とスプレーノズル3a~3fとを対向させるように、筐体10の内部に設置される。この際、スプレー配管2のうち、入側の端部およびその近傍(例えば配管13cが接続される部分等)と、排出口2cおよび排出弁2dとは、図1に示すように、筐体10の外部(洗浄工程のライン外)に配置される。なお、スプレー配管2は、図1に示すように、その管軸方向と鋼板14の幅方向とが同じ方向となるように設置されることが望ましい。 Further, the spray pipe 2 includes shaft support portions 2a and 2b that rotatably support the rotating shaft 5 of the rotating brush 4. The spray pipe 2 is installed inside the housing 10 so that the rotary shaft 5 is rotatably supported by the shaft support portions 2a and 2b, and the surface of the steel plate 14 to be cleaned and the spray nozzles 3a to 3f are opposed to each other. The At this time, in the spray pipe 2, the inlet end and the vicinity thereof (for example, a part to which the pipe 13 c is connected), the discharge port 2 c and the discharge valve 2 d are, as shown in FIG. Outside of the cleaning process line. In addition, as shown in FIG. 1, it is desirable for the spray pipe 2 to be installed so that the pipe axis direction and the width direction of the steel plate 14 are the same direction.
 スプレーノズル3a~3fは、各々、噴射口を開閉可能なノズルであり、図1に示すように、スプレー配管2の管軸方向に沿ってスプレー配管2の側壁部に設けられる。特に図示しないが、これらのスプレーノズル3a~3fの各内側は、スプレー配管2の内部に通じている。スプレーノズル3a~3fは、スプレー配管2内を流通する洗浄液17を、鋼板14の表面に向かって各々噴射する。 Each of the spray nozzles 3a to 3f is a nozzle that can open and close the injection port, and is provided on the side wall portion of the spray pipe 2 along the tube axis direction of the spray pipe 2 as shown in FIG. Although not shown in particular, the inside of each of the spray nozzles 3a to 3f communicates with the inside of the spray pipe 2. The spray nozzles 3a to 3f respectively inject the cleaning liquid 17 flowing through the spray pipe 2 toward the surface of the steel plate 14.
 回転ブラシ4は、スプレー配管2の内部を清掃するものである。本実施の形態1において、回転ブラシ4は、図1に示すように、回転軸5と、ブラシ6a~6g,7a~7fと、ハンドル8とを有する。 The rotating brush 4 cleans the inside of the spray pipe 2. In the first embodiment, the rotating brush 4 has a rotating shaft 5, brushes 6a to 6g, 7a to 7f, and a handle 8, as shown in FIG.
 回転軸5は、回転ブラシ4の回転における中心軸をなす軸体である。具体的には、回転軸5は、磁化した状態である磁化状態と、磁化していない状態である非磁化状態とを切り替え可能な金属材、例えば鉄または鋼等の軟磁性体を材質として用い、スプレー配管2の長手方向の長さに比して長い棒形状に形成される。図1に示すように、回転軸5の長手方向とスプレー配管2の管軸方向とが同じ方向となるように、回転軸5は、スプレー配管2の内部に挿入して配置される。この際、回転軸5は、図1に示すように、ハンドル8側の所定の長さ部分がスプレー配管2の外部に延出するように配置される。また、回転軸5のうち、ハンドル8側の端部(基端部)から所定の距離の部分は、スプレー配管2の入側の軸支部2aによって回転自在に軸支され、先端部分は、スプレー配管2の出側の軸支部2bによって回転自在に軸支される。このような回転軸5は、ハンドル8を用いた回転操作によって、スプレー配管2の管軸方向を中心に回転する。 The rotary shaft 5 is a shaft body that forms the central axis in the rotation of the rotary brush 4. Specifically, the rotating shaft 5 is made of a metal material that can switch between a magnetized state that is magnetized and a non-magnetized state that is not magnetized, such as a soft magnetic material such as iron or steel. It is formed in a rod shape that is longer than the length of the spray pipe 2 in the longitudinal direction. As shown in FIG. 1, the rotary shaft 5 is inserted and arranged inside the spray pipe 2 so that the longitudinal direction of the rotary shaft 5 and the pipe axis direction of the spray pipe 2 are the same direction. At this time, as shown in FIG. 1, the rotary shaft 5 is arranged so that a predetermined length portion on the handle 8 side extends to the outside of the spray pipe 2. Further, a portion of the rotary shaft 5 at a predetermined distance from the end portion (base end portion) on the handle 8 side is rotatably supported by a shaft support portion 2a on the inlet side of the spray pipe 2, and the tip portion is sprayed. It is rotatably supported by a shaft support portion 2b on the outlet side of the pipe 2. Such a rotating shaft 5 rotates around the tube axis direction of the spray pipe 2 by a rotating operation using the handle 8.
 ブラシ6a~6g,7a~7fは、スプレー配管2の内部を擦ってスプレー配管2の内部の汚れ(付着した夾雑物等)を除去するブラッシングを行うものである。具体的には、図1に示すように、ブラシ6a~6g,7a~7fは、各々、回転軸5の長手方向に垂直な方向(例えば径方向)に延出するように、回転軸5の長手方向に沿って回転軸5の外壁部に設けられる。 The brushes 6a to 6g and 7a to 7f perform brushing for rubbing the inside of the spray pipe 2 to remove dirt (adhering impurities, etc.) inside the spray pipe 2. Specifically, as shown in FIG. 1, the brushes 6a to 6g and 7a to 7f are provided on the rotating shaft 5 so as to extend in a direction (for example, radial direction) perpendicular to the longitudinal direction of the rotating shaft 5, respectively. It is provided in the outer wall part of the rotating shaft 5 along a longitudinal direction.
 ブラシ6a~6gは、スプレー配管2の内部のうち、スプレーノズル3a~3fの内側部分を含まない内壁領域をブラッシングするものである。図1に示すように、ブラシ6a~6gは、回転軸5の長手方向に沿って所定の間隔毎に、回転軸5の外壁部に設けられる。これらのブラシ6a~6gは、例えば図2に示すブラシ6cに例示されるように、回転軸5からスプレー配管2の内壁面2eに向かい延出して内壁面2eに接触し、この内壁面2eに対してブラッシングに適した摩擦力を発生させるように、スプレー配管2の内部に配置される。 The brushes 6a to 6g brush the inner wall region that does not include the inner portions of the spray nozzles 3a to 3f in the spray pipe 2. As shown in FIG. 1, the brushes 6 a to 6 g are provided on the outer wall portion of the rotating shaft 5 at predetermined intervals along the longitudinal direction of the rotating shaft 5. These brushes 6a to 6g extend from the rotary shaft 5 toward the inner wall surface 2e of the spray pipe 2 and come into contact with the inner wall surface 2e, as exemplified by the brush 6c shown in FIG. On the other hand, it arrange | positions inside the spray piping 2 so that the frictional force suitable for brushing may be generated.
 一方、ブラシ7a~7fは、スプレー配管2の内部のうち、スプレーノズル3a~3fの内側部分を含む内壁領域をブラッシングするものである。図1に示すように、ブラシ7a~7fは、回転軸5の長手方向に沿って所定の間隔毎に、回転軸5の外壁部に設けられる。これらのブラシ7a~7fは、例えば図2に示すブラシ7cに例示されるように、回転軸5からスプレー配管2の内壁面2eに向かい延出して内壁面2eまたはスプレーノズル3a~3fの内側(図2ではスプレーノズル3cの内側)に各々接触し、この内壁面2eやスプレーノズル3a~3fの各内側に対してブラッシングに適した摩擦力を発生させるように、スプレー配管2の内部に配置される。本実施の形態1では、スプレー配管2の内部において、上述したブラシ7a~7fによる各ブラッシング領域とブラシ6a~6gによる各ブラッシング領域とは、スプレー配管2の管軸方向に沿って連続する。 On the other hand, the brushes 7a to 7f brush the inner wall region including the inner part of the spray nozzles 3a to 3f in the spray pipe 2. As shown in FIG. 1, the brushes 7 a to 7 f are provided on the outer wall portion of the rotating shaft 5 at predetermined intervals along the longitudinal direction of the rotating shaft 5. These brushes 7a to 7f are extended from the rotary shaft 5 toward the inner wall surface 2e of the spray pipe 2 and illustrated inside the inner wall surface 2e or the spray nozzles 3a to 3f (as exemplified by the brush 7c shown in FIG. 2). 2 is arranged inside the spray pipe 2 so as to generate frictional force suitable for brushing on the inner wall surface 2e and each inner side of the spray nozzles 3a to 3f. The In the first embodiment, in the spray pipe 2, the brushing areas by the brushes 7 a to 7 f and the brushing areas by the brushes 6 a to 6 g are continuous along the tube axis direction of the spray pipe 2.
 ハンドル8は、回転ブラシ4の回転によるスプレー配管2の内部の清掃を操作するためのものである。具体的には、図1に示すように、ハンドル8は、回転ブラシ4の回転軸の基端部に固定配置される。ハンドル8は、作業者による回転操作(例えば手動操作)に応じて、回転軸5を、スプレー配管2の管軸方向を中心に回転させるとともに、ブラシ6a~6g,7a~7fを、この回転軸5の外周方向(回転方向)に回転させる。これにより、ハンドル8は、スプレー配管2の内部のブラッシングをブラシ6a~6g,7a~7fに行わせる。 The handle 8 is for operating the inside of the spray pipe 2 by the rotation of the rotating brush 4. Specifically, as shown in FIG. 1, the handle 8 is fixedly disposed at the base end portion of the rotating shaft of the rotating brush 4. The handle 8 rotates the rotating shaft 5 around the tube axis direction of the spray pipe 2 in response to a rotating operation (for example, manual operation) by the operator, and the brushes 6a to 6g and 7a to 7f are moved to the rotating shaft. 5 is rotated in the outer peripheral direction (rotation direction). As a result, the handle 8 causes the brushes 6a to 6g and 7a to 7f to brush the inside of the spray pipe 2.
 磁化部9は、回転ブラシ4の回転軸5を、磁化状態と非磁化状態とに切り替え可能に磁化させるものである。具体的には、本実施の形態1において、磁化部9は、永久磁石等の硬磁性体を用いて構成され、図1に示すように、回転軸5のうちのスプレー配管2の外部に延出した部分に設けられる。磁化部9は、切り替えスイッチ(図示せず)等の操作によって、回転軸5に硬磁性体を接触させ、あるいは、回転軸5から硬磁性体を離隔させる。磁化部9は、回転軸5に硬磁性体を接触させることにより、回転軸5を磁化させて磁化状態にする。あるいは、磁化部9は、回転軸5に接触した状態にある硬磁性体を回転軸5から離隔させ、これにより、回転軸5の磁化状態を解消して回転軸5を非磁化状態にする。 The magnetizing unit 9 magnetizes the rotating shaft 5 of the rotating brush 4 so that it can be switched between a magnetized state and a non-magnetized state. Specifically, in the first embodiment, the magnetizing portion 9 is configured using a hard magnetic material such as a permanent magnet, and extends outside the spray pipe 2 of the rotating shaft 5 as shown in FIG. Provided in the protruding part. The magnetizing unit 9 brings the hard magnetic material into contact with the rotating shaft 5 or separates the hard magnetic material from the rotating shaft 5 by operating a changeover switch (not shown) or the like. The magnetizing unit 9 magnetizes the rotating shaft 5 by bringing a hard magnetic material into contact with the rotating shaft 5 to bring it into a magnetized state. Alternatively, the magnetizing unit 9 separates the hard magnetic body in contact with the rotating shaft 5 from the rotating shaft 5, thereby canceling the magnetization state of the rotating shaft 5 and making the rotating shaft 5 non-magnetized.
 ここで、鋼板14の製造ラインにおける洗浄工程において、洗浄対象の鋼板14の表面を洗浄する期間(以下、鋼板洗浄期間という)、この鋼板14の表面には、スプレー配管2内の洗浄液17がスプレーノズル3a~3fの各々から噴射される。本実施の形態1において、洗浄液17は、洗浄液供給部12からスプレー配管2の内部に流入した段階において、磁性夾雑物を含有している。磁性夾雑物は、例えば鉄粉等の磁性を有する夾雑物である。 Here, in the cleaning process in the production line of the steel plate 14, the cleaning liquid 17 in the spray pipe 2 is sprayed on the surface of the steel plate 14 during the period for cleaning the surface of the steel plate 14 to be cleaned (hereinafter referred to as the steel plate cleaning period). Injected from each of the nozzles 3a to 3f. In the first embodiment, the cleaning liquid 17 contains magnetic impurities when it flows into the spray pipe 2 from the cleaning liquid supply unit 12. The magnetic impurities are magnetic impurities such as iron powder.
 磁化部9は、洗浄工程の鋼板洗浄期間、上述したように回転軸5を磁化させる。洗浄液噴射装置1は、磁化部9によって磁化した回転軸5に、スプレー配管2の内部に存在する洗浄液17中の磁性夾雑物を吸着させ、これにより、洗浄液17と磁性夾雑物とを分離してスプレー配管2内の洗浄液17から磁性夾雑物を除去する。スプレー配管2は、磁性夾雑物除去後の洗浄液17を、入側から出側に向かう流通方向に流通させながら、スプレーノズル3a~3fの各々へ流通させる。洗浄液噴射装置1は、スプレー配管2内の磁性夾雑物除去後の洗浄液17を、スプレーノズル3a~3fから洗浄対象の鋼板14の表面に噴射する。 The magnetizing unit 9 magnetizes the rotating shaft 5 as described above during the steel plate cleaning period of the cleaning process. The cleaning liquid ejecting apparatus 1 causes the rotating shaft 5 magnetized by the magnetizing unit 9 to adsorb the magnetic contaminants in the cleaning liquid 17 existing inside the spray pipe 2, thereby separating the cleaning liquid 17 from the magnetic contaminants. Magnetic impurities are removed from the cleaning liquid 17 in the spray pipe 2. The spray pipe 2 circulates the cleaning liquid 17 after removing magnetic contaminants to each of the spray nozzles 3a to 3f while flowing in the flow direction from the inlet side to the outlet side. The cleaning liquid injection device 1 sprays the cleaning liquid 17 after removing magnetic impurities in the spray pipe 2 from the spray nozzles 3a to 3f onto the surface of the steel plate 14 to be cleaned.
 一方、鋼板14の製造ライン内(すなわちオンライン)においてスプレー配管2の内部を清掃する期間(以下、管内清掃期間という)、スプレー配管2の内部を清掃するための洗浄液として、洗浄液供給部12からスプレー配管2の内部に洗浄液17が供給される。スプレー配管2の内部は、供給された洗浄液17を用いながら回転ブラシ4の回転によってブラッシングされ、これにより、清掃される。 On the other hand, as a cleaning liquid for cleaning the inside of the spray pipe 2 during a period for cleaning the inside of the spray pipe 2 (hereinafter referred to as an in-pipe cleaning period) in the production line (that is, online) of the steel plate 14, the spray is supplied from the cleaning liquid supply unit 12. A cleaning liquid 17 is supplied into the pipe 2. The inside of the spray pipe 2 is brushed by the rotation of the rotating brush 4 while using the supplied cleaning liquid 17 and thereby cleaned.
 このようなスプレー配管2の管内清掃期間、磁化部9は、上述したように回転軸5を磁化状態から非磁化状態に切り替える。これにより、洗浄液噴射装置1は、磁力によって回転軸5に吸着していた磁性夾雑物を回転軸5から洗浄液17中に遊離させる。この際、清掃されたスプレー配管2の内部の洗浄液17中には、非磁化状態の回転軸5から遊離した磁性夾雑物と、スプレー配管2の内壁面2eまたはスプレーノズル3a~3fの内側からブラッシングによって除去された夾雑物(磁性を有するものと有しないものとを含む)とが混在している。スプレー配管2は、上述したように排出口2cを有し、回転ブラシ4によるスプレー配管2の内部の清掃に用いられた洗浄液17とともに、遊離した磁性夾雑物および除去した夾雑物を、排出口2cを通じて外部に排出する。 During the in-pipe cleaning period of the spray pipe 2, the magnetizing unit 9 switches the rotating shaft 5 from the magnetized state to the non-magnetized state as described above. Accordingly, the cleaning liquid ejecting apparatus 1 releases the magnetic contaminants adsorbed on the rotating shaft 5 by the magnetic force from the rotating shaft 5 into the cleaning liquid 17. At this time, in the cleaning liquid 17 inside the cleaned spray pipe 2, the magnetic contaminants released from the non-magnetized rotating shaft 5 and the brushing from the inner wall surface 2e of the spray pipe 2 or the inside of the spray nozzles 3a to 3f are performed. Contaminants (including those having magnetism and those not having magnetism) removed by the above are mixed. The spray pipe 2 has the discharge port 2c as described above, and together with the cleaning liquid 17 used for cleaning the inside of the spray pipe 2 by the rotating brush 4, the free magnetic contaminants and the removed contaminants are discharged into the discharge port 2c. Through the outside.
 筐体10は、図1に示すように、スプレー配管2の大部分を囲って、洗浄工程を行う洗浄空間を形成する。筐体10は、順次搬送される鋼板14を内部の洗浄空間に受け入れ、この洗浄空間において鋼板14の表面が洗浄されるようにし、これにより、鋼板14の表面への意図せぬ異物付着を抑制する。なお、鋼板14の搬送方向は、鋼板14の幅方向および厚さ方向に対して垂直な方向(図1の紙面に垂直な方向)である。 As shown in FIG. 1, the housing 10 surrounds most of the spray pipe 2 and forms a cleaning space for performing a cleaning process. The housing 10 receives the sequentially transported steel plates 14 in an internal cleaning space, and the surface of the steel plate 14 is cleaned in the cleaning space, thereby suppressing unintentional foreign matter adhesion to the surface of the steel plate 14. To do. In addition, the conveyance direction of the steel plate 14 is a direction perpendicular to the width direction and the thickness direction of the steel plate 14 (direction perpendicular to the paper surface of FIG. 1).
 廃液回収部11は、洗浄工程において鋼板14からリンス廃液15を回収し、回収したリンス廃液15を次回以降の鋼板14の洗浄に再利用するものである。ここで、洗浄工程では、洗浄液噴射装置1によって鋼板14の表面に洗浄液17が噴射されながら、ブラッシングロール(図示せず)の回転によって鋼板14の表面がブラッシングされる。その後、この鋼板14の表面に対し、所定圧力の水等のリンス液が噴射され、これにより、鋼板14の表面をすすぐリンス処理が行われる。廃液回収部11は、このようなリンス処理時に鋼板14からリンス廃液15を回収する。廃液回収部11は、回収したリンス廃液15を適宜貯留した後、配管13aを通じて洗浄液供給部12へリンス廃液15を送出する。 The waste liquid recovery unit 11 recovers the rinse waste liquid 15 from the steel sheet 14 in the cleaning process, and reuses the recovered rinse waste liquid 15 for cleaning the steel sheet 14 from the next time. Here, in the cleaning step, the surface of the steel sheet 14 is brushed by the rotation of a brushing roll (not shown) while the cleaning liquid spraying apparatus 1 sprays the cleaning liquid 17 onto the surface of the steel sheet 14. Thereafter, a rinsing liquid such as water having a predetermined pressure is sprayed onto the surface of the steel plate 14, thereby rinsing the surface of the steel plate 14. The waste liquid recovery unit 11 recovers the rinse waste liquid 15 from the steel plate 14 during the rinsing process. The waste liquid recovery unit 11 appropriately stores the collected rinse waste liquid 15 and then sends the rinse waste liquid 15 to the cleaning liquid supply unit 12 through the pipe 13a.
 洗浄液供給部12は、鋼板14の表面の洗浄またはスプレー配管2の内部の清掃に用いられる洗浄液17をスプレー配管2に供給するものである。具体的には、洗浄液供給部12は、ポンプ等を用いて構成される。洗浄液供給部12は、配管13aを通じて廃液回収部11からリンス廃液15を適宜受け入れる。リンス廃液15は、上述したようにリンス処理時の鋼板14から回収された廃液であり、リンス処理によって鋼板14の表面から洗い流される鉄粉等の磁性夾雑物を含有する。一方、洗浄液供給部12は、配管13bを通じて所定の供給源(図示せず)から新規洗浄液16を適宜受け入れる。新規洗浄液16は、再利用のものではなく新規の洗浄液であり、磁性、非磁性を問わず夾雑物を殆ど含有していない。洗浄液供給部12は、リンス廃液15、新規洗浄液16、または、これらを混合したものを洗浄液17とし、配管13cを通じて洗浄液17をスプレー配管2の内部へ供給する。 The cleaning liquid supply unit 12 supplies a cleaning liquid 17 used for cleaning the surface of the steel plate 14 or cleaning the inside of the spray pipe 2 to the spray pipe 2. Specifically, the cleaning liquid supply unit 12 is configured using a pump or the like. The cleaning liquid supply unit 12 appropriately receives the rinse waste liquid 15 from the waste liquid recovery unit 11 through the pipe 13a. The rinsing waste liquid 15 is a waste liquid collected from the steel sheet 14 during the rinsing process as described above, and contains magnetic impurities such as iron powder that is washed away from the surface of the steel sheet 14 by the rinsing process. On the other hand, the cleaning liquid supply unit 12 appropriately receives a new cleaning liquid 16 from a predetermined supply source (not shown) through the pipe 13b. The new cleaning liquid 16 is not a reused one but a new cleaning liquid, and hardly contains impurities regardless of whether it is magnetic or non-magnetic. The cleaning liquid supply unit 12 uses the rinse waste liquid 15, the new cleaning liquid 16, or a mixture thereof as the cleaning liquid 17, and supplies the cleaning liquid 17 to the inside of the spray pipe 2 through the pipe 13 c.
 配管13aは、廃液回収部11と洗浄液供給部12とを連通する管であり、廃液回収部11から洗浄液供給部12に向かってリンス廃液15を流通させる。一方、配管13bは、タンク等の新規洗浄液16の供給源(図示せず)と洗浄液供給部12とを連通する管であり、洗浄液供給部12に向かって新規洗浄液16を流通させる。他方、配管13cは、洗浄液供給部12とスプレー配管2とを連通する管であり、洗浄液供給部12からスプレー配管2内に向かって洗浄液17を流通させる。 The pipe 13 a is a pipe that connects the waste liquid recovery unit 11 and the cleaning liquid supply unit 12, and causes the rinse waste liquid 15 to flow from the waste liquid recovery unit 11 toward the cleaning liquid supply unit 12. On the other hand, the pipe 13 b is a pipe that communicates a supply source (not shown) of a new cleaning liquid 16 such as a tank and the cleaning liquid supply unit 12, and allows the new cleaning liquid 16 to flow toward the cleaning liquid supply unit 12. On the other hand, the pipe 13 c is a pipe that connects the cleaning liquid supply unit 12 and the spray pipe 2, and distributes the cleaning liquid 17 from the cleaning liquid supply unit 12 into the spray pipe 2.
 つぎに、本発明の実施の形態1にかかる洗浄液噴射方法について説明する。図3は、洗浄対象の鋼板表面に洗浄液を噴射する状態を示す図である。図4は、鋼板表面の洗浄の際に洗浄液中の磁性夾雑物を回転ブラシの回転軸に吸着させる状態を示す図である。図5は、スプレー配管の内部をオンラインで清掃する状態を示す図である。図6は、スプレー配管内の清掃の際に回転ブラシの回転軸から磁性夾雑物を遊離させる状態を示す図である。図7は、回転ブラシによってスプレー配管の内部をブラッシングする状態を示す図である。以下、図3~7を参照しつつ、本発明の実施の形態1にかかる洗浄液噴射方法を詳細に説明する。 Next, the cleaning liquid injection method according to the first embodiment of the present invention will be described. FIG. 3 is a diagram illustrating a state in which the cleaning liquid is sprayed onto the surface of the steel plate to be cleaned. FIG. 4 is a diagram illustrating a state in which the magnetic contaminants in the cleaning liquid are adsorbed to the rotating shaft of the rotating brush when the steel plate surface is cleaned. FIG. 5 is a diagram illustrating a state in which the inside of the spray pipe is cleaned online. FIG. 6 is a diagram illustrating a state in which magnetic contaminants are released from the rotating shaft of the rotating brush when the spray pipe is cleaned. FIG. 7 is a diagram showing a state in which the inside of the spray pipe is brushed by the rotating brush. Hereinafter, the cleaning liquid injection method according to the first embodiment of the present invention will be described in detail with reference to FIGS.
 本発明の実施の形態1にかかる洗浄液噴射方法は、鋼板14の洗浄工程において、洗浄液噴射装置1を用い、洗浄液17中に含まれる磁性夾雑物を除去し、この磁性夾雑物除去後の洗浄液17を、順次搬送される鋼板14の表面に噴射するものである。 The cleaning liquid injection method according to the first exemplary embodiment of the present invention uses the cleaning liquid injection device 1 in the cleaning process of the steel plate 14 to remove magnetic contaminants contained in the cleaning liquid 17, and the cleaning liquid 17 after removing the magnetic contaminants is used. Are sprayed onto the surface of the steel plate 14 that is sequentially conveyed.
 具体的には、本発明の実施の形態1にかかる洗浄液噴射方法において、洗浄液噴射装置1は、図3に示すように、リンス廃液15を再利用して洗浄液17とし、この洗浄液17をスプレー配管2へ順次供給する(洗浄液供給ステップ)。この際、廃液回収部11は、既に回収済みのリンス廃液15を、配管13aを通じて洗浄液供給部12へ順次送出する。洗浄液供給部12は、廃液回収部11から送出されたリンス廃液15と、配管13bを通じて流入された新規洗浄液16とを混ぜ合わせ、これにより、リンス廃液15を再利用した洗浄液17を生成する。すなわち、本実施の形態1において、洗浄液17は、少なくともリンス廃液15を含有する。洗浄液供給部12は、このような洗浄液17を、配管13cを通じてスプレー配管2内へ順次供給する。 Specifically, in the cleaning liquid injection method according to the first exemplary embodiment of the present invention, the cleaning liquid injection apparatus 1 reuses the rinse waste liquid 15 as the cleaning liquid 17 as shown in FIG. 2 are sequentially supplied (cleaning liquid supply step). At this time, the waste liquid collection unit 11 sequentially sends the rinse waste liquid 15 that has already been collected to the cleaning liquid supply unit 12 through the pipe 13a. The cleaning liquid supply unit 12 mixes the rinsing waste liquid 15 sent from the waste liquid recovery unit 11 with the new cleaning liquid 16 introduced through the pipe 13 b, thereby generating the cleaning liquid 17 that reuses the rinsing waste liquid 15. That is, in the first embodiment, the cleaning liquid 17 contains at least the rinse waste liquid 15. The cleaning liquid supply unit 12 sequentially supplies such cleaning liquid 17 into the spray pipe 2 through the pipe 13c.
 ついで、洗浄液噴射装置1は、回転ブラシ4の回転軸5を磁化させ、磁化状態の回転軸5に、スプレー配管2内に存在する洗浄液17中の磁性夾雑物を吸着させて、スプレー配管2内の洗浄液17から磁性夾雑物を除去する(磁化ステップ)。洗浄液噴射装置1において、スプレー配管2は、洗浄液17をスプレーノズル3a~3fへ流通させる流通管である。回転軸5は、このスプレー配管2の管軸方向を中心に回転してスプレー配管2の内部を清掃する回転ブラシ4の回転中心の軸体であり、上述したように、軟磁性体を用いて形成される。なお、回転ブラシ4は、鋼板洗浄期間において、回転せずに静止している。 Next, the cleaning liquid ejecting apparatus 1 magnetizes the rotating shaft 5 of the rotating brush 4, and adsorbs magnetic impurities in the cleaning liquid 17 existing in the spray pipe 2 to the rotating shaft 5 in the magnetized state so that the inside of the spray pipe 2. Magnetic contaminants are removed from the cleaning liquid 17 (magnetization step). In the cleaning liquid ejecting apparatus 1, the spray pipe 2 is a flow pipe that distributes the cleaning liquid 17 to the spray nozzles 3a to 3f. The rotating shaft 5 is a shaft body at the center of rotation of the rotating brush 4 that rotates around the tube axis direction of the spray pipe 2 to clean the inside of the spray pipe 2, and uses a soft magnetic material as described above. It is formed. The rotating brush 4 is stationary without rotating during the steel plate cleaning period.
 この磁化ステップにおいて、磁化部9は、所定の切り替えスイッチ(図示せず)を操作する等して、鋼板洗浄期間、回転軸5に永久磁石等の硬磁性体を接触させる。これにより、磁化部9は、回転軸5を磁化させて磁化状態にし、鋼板洗浄期間中、この回転軸5の磁化状態を維持する。ここで、スプレー配管2は、洗浄液供給部12から受け入れた洗浄液17を、上述したように所定の流通方向に流通させる。この際、スプレー配管2の排出弁2dは、閉状態であり、排出口2cからの洗浄液17の流通(排出)を遮断している。磁化状態の回転軸5は、図4に示すように、スプレー配管2内を所定の流通方向(スプレー配管2の入側から出側に向かう流通方向)に流通する洗浄液17中の磁性夾雑物19を、磁力によって吸着する。これにより、磁化状態の回転軸5は、スプレー配管2内を流通する洗浄液17と、スプレー配管2内に存在する磁性夾雑物19とを分離して、この洗浄液17から磁性夾雑物19を十分に除去する。 In this magnetization step, the magnetizing unit 9 contacts a hard magnetic material such as a permanent magnet with the rotating shaft 5 during a steel plate cleaning period by operating a predetermined changeover switch (not shown). Thereby, the magnetization part 9 magnetizes the rotating shaft 5 and makes it a magnetization state, and maintains the magnetization state of this rotating shaft 5 during a steel plate washing | cleaning period. Here, the spray pipe 2 distributes the cleaning liquid 17 received from the cleaning liquid supply unit 12 in the predetermined distribution direction as described above. At this time, the discharge valve 2d of the spray pipe 2 is in a closed state, blocking the flow (discharge) of the cleaning liquid 17 from the discharge port 2c. As shown in FIG. 4, the magnetized rotating shaft 5 has a magnetic contaminant 19 in the cleaning liquid 17 that circulates in the spray pipe 2 in a predetermined flow direction (flow direction from the inlet side to the outlet side of the spray pipe 2). Is adsorbed by magnetic force. Thereby, the rotating shaft 5 in the magnetized state separates the cleaning liquid 17 flowing in the spray pipe 2 from the magnetic contaminants 19 existing in the spray pipe 2, and sufficiently removes the magnetic contaminants 19 from the cleaning liquid 17. Remove.
 なお、スプレー配管2内の磁性夾雑物19として、例えば、スプレー配管2内に流入した洗浄液17に元々含まれる磁性夾雑物と、回転ブラシ4の各ブラシ6a~6g,7a~7fやスプレー配管2の内壁面2e等から離脱した磁性夾雑物とが挙げられる。 The magnetic contaminants 19 in the spray pipe 2 include, for example, magnetic contaminants originally contained in the cleaning liquid 17 that has flowed into the spray pipe 2, the brushes 6 a to 6 g and 7 a to 7 f of the rotating brush 4, and the spray pipe 2. And magnetic contaminants detached from the inner wall surface 2e.
 上述した磁化ステップの後、洗浄液噴射装置1は、スプレー配管2内を流通する磁性夾雑物除去後の洗浄液17を、スプレーノズル3a~3fから洗浄対象の鋼板14の表面に噴射する(噴射ステップ)。この噴射ステップでは、図3に示すように、スプレー配管2は、磁性夾雑物除去後の洗浄液17を上述の流通方向に流通させながら、スプレーノズル3a~3fの各々へ、この磁性夾雑物除去後の洗浄液17を流通させる。スプレーノズル3a~3fの各々は、スプレー配管2内から流通する磁性夾雑物除去後の洗浄液17を鋼板14の表面に噴射する。この際、スプレーノズル3a~3fは、図3に示すように、筐体10内において、順次搬送される鋼板14の幅方向(図1参照)の全域に亘り隈なく、磁性夾雑物除去後の洗浄液17を噴射する。 After the above-described magnetization step, the cleaning liquid ejecting apparatus 1 sprays the cleaning liquid 17 after removing magnetic impurities flowing in the spray pipe 2 from the spray nozzles 3a to 3f onto the surface of the steel plate 14 to be cleaned (injecting step). . In this spraying step, as shown in FIG. 3, the spray pipe 2 passes the cleaning liquid 17 after removing the magnetic contaminants in the above-described flow direction, and then removes the magnetic contaminants to each of the spray nozzles 3a to 3f. The cleaning liquid 17 is circulated. Each of the spray nozzles 3a to 3f injects the cleaning liquid 17 after removing magnetic contaminants flowing from the spray pipe 2 onto the surface of the steel plate 14. At this time, as shown in FIG. 3, the spray nozzles 3a to 3f are not spread over the entire area in the width direction (see FIG. 1) of the steel plates 14 that are sequentially conveyed in the casing 10, and after the magnetic contaminants are removed. The cleaning liquid 17 is sprayed.
 本発明の実施の形態1における鋼板14の洗浄工程では、上述したように磁性夾雑物除去後の洗浄液17を噴射された鋼板14の表面は、回転するブラシロール(図示せず)によってブラッシングされる。これにより、鋼板14の表面から、圧延油や鉄粉等の付着物が除去される。その後、鋼板14の表面に対してリンス処理が行われ、鋼板14の洗浄工程が完了する。このリンス処理時のリンス廃液15は、廃液回収部11によって回収され、次回以降の鋼板14の洗浄に再利用される。本発明の実施の形態1にかかる洗浄液噴射方法では、連続して搬送される鋼板14の洗浄工程において、上述した洗浄液供給ステップ、磁化ステップ、および噴射ステップが、順次または並行して繰り返し行われる。 In the cleaning process of the steel plate 14 according to the first embodiment of the present invention, as described above, the surface of the steel plate 14 to which the cleaning liquid 17 after the removal of magnetic contaminants is sprayed is brushed by a rotating brush roll (not shown). . Thereby, deposits, such as rolling oil and iron powder, are removed from the surface of the steel plate 14. Then, the rinse process is performed with respect to the surface of the steel plate 14, and the washing process of the steel plate 14 is completed. The rinsing waste liquid 15 at the time of the rinsing process is collected by the waste liquid collecting unit 11 and reused for the cleaning of the steel plate 14 from the next time. In the cleaning liquid injection method according to the first exemplary embodiment of the present invention, the cleaning liquid supply step, the magnetization step, and the injection step described above are repeatedly performed sequentially or in parallel in the cleaning process of the continuously transported steel sheet 14.
 一方、本発明の実施の形態1にかかる洗浄液噴射方法では、上述した洗浄液供給ステップ、磁化ステップ、および噴射ステップを含む鋼板14の洗浄工程が、所定の期間、継続して行われた後、洗浄液噴射装置1のスプレー配管2の内部が、オンラインで定期的に清掃される。 On the other hand, in the cleaning liquid injection method according to the first exemplary embodiment of the present invention, after the cleaning process of the steel sheet 14 including the above-described cleaning liquid supply step, magnetization step, and injection step is continuously performed for a predetermined period, the cleaning liquid The inside of the spray pipe 2 of the injection device 1 is periodically cleaned online.
 具体的には、本発明の実施の形態1にかかる洗浄液噴射方法でのスプレー配管2内の清掃において、洗浄液噴射装置1は、図5に示すように、リンス廃液15を再利用して洗浄液17とし、この洗浄液17をスプレー配管2へ順次供給する(管内清掃時の洗浄液供給ステップ)。この際、図5に示すように、廃液回収部11は、上述した鋼板表面洗浄時の場合と同様に、既に回収済みのリンス廃液15を、配管13aを通じて洗浄液供給部12へ順次送出する。洗浄液供給部12は、廃液回収部11からのリンス廃液15と配管13bからの新規洗浄液16とを混ぜ合わせる。これにより、洗浄液供給部12は、リンス廃液15を再利用して、スプレー配管2内の清掃に用いる洗浄液17を生成する。洗浄液供給部12は、このような洗浄液17を、配管13cを通じてスプレー配管2内へ順次供給する。 Specifically, in cleaning the inside of the spray pipe 2 in the cleaning liquid injection method according to the first exemplary embodiment of the present invention, the cleaning liquid injection device 1 reuses the rinse waste liquid 15 as shown in FIG. The cleaning liquid 17 is sequentially supplied to the spray pipe 2 (a cleaning liquid supply step for cleaning the pipe). At this time, as shown in FIG. 5, the waste liquid recovery unit 11 sequentially sends the rinse waste liquid 15 that has already been recovered to the cleaning liquid supply unit 12 through the pipe 13a, as in the case of cleaning the steel sheet surface described above. The cleaning liquid supply unit 12 mixes the rinse waste liquid 15 from the waste liquid recovery unit 11 and the new cleaning liquid 16 from the pipe 13b. Thereby, the cleaning liquid supply unit 12 reuses the rinse waste liquid 15 to generate the cleaning liquid 17 used for cleaning the inside of the spray pipe 2. The cleaning liquid supply unit 12 sequentially supplies such cleaning liquid 17 into the spray pipe 2 through the pipe 13c.
 ついで、洗浄液噴射装置1は、回転ブラシ4の回転軸5の磁化状態を解消して、回転軸5を非磁化状態にする(磁化解消ステップ)。この磁化解消ステップにおいて、磁化部9は、磁化のための回転軸5に接触させた硬磁性体を、所定の切り替えスイッチ(図示せず)を操作する等して、回転軸5から離隔させる。これにより、磁化部9は、上述した磁化ステップによって磁化した回転軸5を、スプレー配管2の管内清掃期間、磁化状態から非磁化状態に切り替え、管内清掃期間中、この回転軸5の非磁化状態を維持する。磁化部9は、このように回転軸5を非磁化状態にして、回転軸5から磁性夾雑物を遊離させる。この結果、非磁化状態の回転軸5は、図6に示すように、磁化状態時の磁力によって吸着していた磁性夾雑物19をスプレー配管2内の洗浄液17中に解き放す。 Next, the cleaning liquid ejecting apparatus 1 cancels the magnetization state of the rotating shaft 5 of the rotating brush 4 to make the rotating shaft 5 non-magnetized (magnetization eliminating step). In this magnetization elimination step, the magnetizing unit 9 separates the hard magnetic material brought into contact with the rotating shaft 5 for magnetization from the rotating shaft 5 by operating a predetermined changeover switch (not shown). Thereby, the magnetizing unit 9 switches the rotating shaft 5 magnetized by the above-described magnetization step from the in-tube cleaning period of the spray pipe 2 to the non-magnetized state, and during the in-tube cleaning period, the non-magnetized state of the rotating shaft 5 To maintain. The magnetizing unit 9 makes the rotating shaft 5 in a non-magnetized state in this way and releases magnetic impurities from the rotating shaft 5. As a result, the non-magnetized rotating shaft 5 releases the magnetic contaminants 19 adsorbed by the magnetic force in the magnetized state into the cleaning liquid 17 in the spray pipe 2 as shown in FIG.
 続いて、洗浄液噴射装置1は、回転ブラシ4によってスプレー配管2の内部を清掃する(管内清掃ステップ)。この管内清掃ステップにおいて、清掃対象のスプレー配管2は、洗浄液噴射装置1内(例えば筐体10等)に取り付けられた状態、すなわち、オンラインの状態にある。回転ブラシ4は、作業者によるハンドル8の回転操作により、このスプレー配管2に軸支された状態の回転軸5を中心に回転する。 Subsequently, the cleaning liquid ejecting apparatus 1 cleans the inside of the spray pipe 2 with the rotating brush 4 (in-pipe cleaning step). In this in-pipe cleaning step, the spray pipe 2 to be cleaned is in a state of being attached in the cleaning liquid ejecting apparatus 1 (for example, the casing 10), that is, in an online state. The rotating brush 4 rotates around the rotating shaft 5 supported by the spray pipe 2 when the operator rotates the handle 8.
 この際、回転ブラシ4の回転軸5は、図5に示すように、スプレー配管2の管軸方向を中心に回転する。この回転軸5の回転に伴い、回転ブラシ4のブラシ6a~6g,7a~7fは、回転軸5の外周方向に回転しながら、スプレー配管2の内部をブラッシングする。例えば、図7に示すように、ブラシ6c,7cは、回転軸5の外周方向に回転しながら、スプレー配管2の内壁面2eおよびスプレーノズル3cの内側をブラッシングする。ブラシ6a~6g,7a~7fは、図7に例示されるようにスプレー配管2の内壁面2eおよびスプレーノズル3a~3fの各内側を各々ブラッシングし、これにより、内壁面2eおよびスプレーノズル3a~3fの各内側から汚れを夾雑物として擦り落とす。回転ブラシ4は、ハンドル8の回転操作によって、管軸方向を中心とする回転の方向を、図5,7に示すように逆方向に適宜切り替えることにより、スプレー配管2の内部をオンラインで効率よくブラッシングして清掃する。 At this time, the rotating shaft 5 of the rotating brush 4 rotates around the tube axis direction of the spray pipe 2 as shown in FIG. As the rotary shaft 5 rotates, the brushes 6 a to 6 g and 7 a to 7 f of the rotary brush 4 brush the inside of the spray pipe 2 while rotating in the outer peripheral direction of the rotary shaft 5. For example, as shown in FIG. 7, the brushes 6 c and 7 c brush the inner wall surface 2 e of the spray pipe 2 and the inside of the spray nozzle 3 c while rotating in the outer peripheral direction of the rotating shaft 5. As illustrated in FIG. 7, the brushes 6a to 6g and 7a to 7f brush the inner wall surface 2e of the spray pipe 2 and the inner sides of the spray nozzles 3a to 3f, respectively, whereby the inner wall surface 2e and the spray nozzles 3a to 3f are brushed. The dirt is scraped off from each inner side of 3f as impurities. By rotating the handle 8 to rotate the handle 8, the rotation direction around the tube axis direction is appropriately switched to the opposite direction as shown in FIGS. Brush and clean.
 このようなブラッシングによって内壁面2eおよびスプレーノズル3a~3fの各内側から除去された汚れ(夾雑物)は、上述したように非磁化状態の回転軸5から遊離した磁性夾雑物とともに、スプレー配管2内の洗浄液17中に浮遊している。以下、これらの汚れとして除去された夾雑物、および、非磁化状態の回転軸5から遊離した磁性夾雑物19は、総称して「磁性夾雑物19等の各種夾雑物」と適宜略す。 The dirt (contaminants) removed from the inner surface of the inner wall surface 2e and the spray nozzles 3a to 3f by such brushing together with the magnetic contaminants released from the non-magnetized rotating shaft 5 as described above is applied to the spray pipe 2 It floats in the cleaning liquid 17 inside. Hereinafter, the contaminants removed as dirt and the magnetic contaminants 19 released from the non-magnetized rotating shaft 5 are collectively abbreviated as “various contaminants such as the magnetic contaminants 19” as appropriate.
 また、この管内清掃ステップにおいて、洗浄液17は、図5に示すように、配管13cからスプレー配管2内に継続して流入され、スプレー配管2の入側から出側に向かう流通方向に流通する。一方、排出弁2dは、必要なタイミングに閉状態から開状態へ切り替えられ、これにより、排出口2cからの廃液の排出を許容する。この際、スプレー配管2内の洗浄液17は、上記の流通方向へ勢いよく流通しつつ、回転軸5からの磁性夾雑物19およびスプレー配管2内に残留する夾雑物(例えば図6に示すブラシ6b,6c,7a,7bに付着している夾雑物等)を排出口2cに向けて運ぶ。 Further, in this in-pipe cleaning step, as shown in FIG. 5, the cleaning liquid 17 is continuously flowed into the spray pipe 2 from the pipe 13c and flows in the flow direction from the inlet side to the outlet side of the spray pipe 2. On the other hand, the discharge valve 2d is switched from the closed state to the open state at a necessary timing, thereby allowing the waste liquid to be discharged from the discharge port 2c. At this time, the cleaning liquid 17 in the spray pipe 2 circulates vigorously in the above-described flow direction, while the magnetic impurities 19 from the rotating shaft 5 and the impurities remaining in the spray pipe 2 (for example, the brush 6b shown in FIG. 6). , 6c, 7a, 7b) are carried toward the discharge port 2c.
 洗浄液噴射装置1は、上述した磁化解消ステップによって回転軸5から遊離した磁性夾雑物19を、回転ブラシ4によるスプレー配管2の内部の清掃に用いられた洗浄液17とともにスプレー配管2の排出口2cを通じて外部に排出する。これと同時に、洗浄液噴射装置1は、上述したようにブラッシングによって除去した夾雑物(スプレー配管2内の汚れ)を、この洗浄液17とともにスプレー配管2の排出口2cを通じて外部に排出する。このようなスプレー配管2内の清掃に用いられた後の洗浄液17、すなわち、管内清掃後の洗浄液17は、図5に示すように、スプレー配管2内の磁性夾雑物19等の各種夾雑物を含有する清掃廃液18として排出口2cから外部(ライン外)へ排出される。 The cleaning liquid ejecting apparatus 1 passes through the discharge port 2c of the spray pipe 2 together with the cleaning liquid 17 used for cleaning the inside of the spray pipe 2 by the rotating brush 4 with the magnetic contaminants 19 released from the rotating shaft 5 by the above-described magnetization elimination step. Discharge to the outside. At the same time, the cleaning liquid ejecting apparatus 1 discharges impurities (dirt in the spray pipe 2) removed by brushing as described above together with the cleaning liquid 17 through the discharge port 2 c of the spray pipe 2. The cleaning liquid 17 used for cleaning the inside of the spray pipe 2, that is, the cleaning liquid 17 after cleaning the inside of the pipe, removes various kinds of contaminants such as magnetic impurities 19 in the spray pipe 2 as shown in FIG. 5. The waste cleaning liquid 18 is discharged from the outlet 2c to the outside (outside the line).
 このような管内清掃ステップでは、上述したスプレー配管2内における洗浄液17の流通と、回転ブラシ4の回転によるスプレー配管2内のブラッシングと、スプレー配管2内の磁性夾雑物19等の各種夾雑物を含有する管内清掃後の洗浄液17(清掃廃液18)の排出とが、オンラインでのスプレー配管2内の清掃が完了するまで、順次または並行して継続的に行われる。本発明の実施の形態1にかかる洗浄液噴射方法では、このオンラインでのスプレー配管2内の清掃が完了した後、上述した洗浄液供給ステップ、磁化ステップ、および噴射ステップを含む鋼板14の洗浄工程が再開される。 In the in-pipe cleaning step, various kinds of contaminants such as the flow of the cleaning liquid 17 in the spray pipe 2 described above, the brushing in the spray pipe 2 by the rotation of the rotating brush 4, and the magnetic contaminant 19 in the spray pipe 2 are removed. Discharge of the cleaning liquid 17 (cleaning waste liquid 18) after cleaning in the pipe is continuously or sequentially performed until online cleaning of the spray pipe 2 is completed. In the cleaning liquid injection method according to the first exemplary embodiment of the present invention, after the online cleaning of the spray pipe 2 is completed, the cleaning process of the steel plate 14 including the above-described cleaning liquid supply step, magnetization step, and injection step is resumed. Is done.
 なお、上述した管内清掃ステップにおいて、スプレーノズル3a~3fの各々は、切り替えスイッチ(図示せず)の操作等によって噴射口を閉じており、鋼板14の表面に対する洗浄液17の噴射を停止している。このような状態において、鋼板14の表面に対する洗浄液17の噴射は、別の洗浄液噴射装置によって代行することができる。例えば、本発明の実施の形態1にかかる洗浄液噴射装置1を鋼板14の搬送方向に沿って複数設置し、これら複数のうちの清掃中のものを除く残りのものにより、上述した洗浄液17の噴射が代行されてもよい。 In the above-described in-pipe cleaning step, each of the spray nozzles 3a to 3f closes the injection port by operating a changeover switch (not shown) or the like, and stops the injection of the cleaning liquid 17 onto the surface of the steel plate 14. . In such a state, the spraying of the cleaning liquid 17 onto the surface of the steel plate 14 can be performed by another cleaning liquid spraying device. For example, a plurality of cleaning liquid ejecting apparatuses 1 according to the first embodiment of the present invention are installed along the conveying direction of the steel plate 14, and the cleaning liquid 17 described above is ejected by the remaining ones other than those being cleaned. May be substituted.
 また、上述した管内清掃ステップにおいて、ダミーコイルを通板する等、製品の鋼板14を通板しない場合は、スプレーノズル3a~3fの噴射口を閉じずに開放したままでスプレー配管2の管内清掃を行ってもよい。 In addition, in the above-described in-pipe cleaning step, when the product steel plate 14 is not passed through, such as through a dummy coil, the in-pipe cleaning of the spray pipe 2 is performed without opening the spray nozzles 3a to 3f. May be performed.
 以上、説明したように、本発明の実施の形態1では、洗浄液をスプレーノズルへ流通させるスプレー配管の管軸方向を中心に回転してスプレー配管の内部を清掃する回転ブラシの回転軸を磁化させ、この磁化状態の回転軸に、スプレー配管の内部に存在する洗浄液中の磁性夾雑物を吸着させて、この洗浄液から磁性夾雑物を除去し、磁性夾雑物除去後の洗浄液をスプレーノズルから洗浄対象の鋼板等の金属板表面に噴射している。 As described above, in the first embodiment of the present invention, the rotation axis of the rotating brush that cleans the inside of the spray pipe by rotating around the pipe axis direction of the spray pipe that circulates the cleaning liquid to the spray nozzle is magnetized. The magnetic contaminants in the cleaning liquid existing inside the spray pipe are adsorbed on the rotating shaft in this magnetized state, the magnetic contaminants are removed from the cleaning liquid, and the cleaning liquid after removing the magnetic contaminants is to be cleaned from the spray nozzle. Is sprayed on the surface of a metal plate such as a steel plate.
 このため、スプレーノズルから噴射される前にスプレー配管内に存在する洗浄液と、この洗浄液中の磁性夾雑物とを分離し、分離した磁性夾雑物を、スプレー配管内に配置された回転ブラシの回転軸上に留めるとともに、磁性夾雑物と分離した後の洗浄液をスプレーノズルから金属板表面に噴射することができる。これにより、たとえ金属板表面のリンス処理時に回収したリンス廃液を洗浄液に再利用した場合であっても、スプレーノズルからの洗浄液の噴射に伴う磁性夾雑物の流出量を可能な限り低減することができる。この結果、洗浄液をスプレーノズルから噴射して金属板表面を洗浄する際、スプレーノズルの噴射口における磁性夾雑物の付着量を低減して、スプレーノズルの目詰まりを防止するとともに、鉄粉等の磁性夾雑物を洗浄液とともに洗浄対象の金属板表面に噴射する事態を抑制することができる。 For this reason, before spraying from the spray nozzle, the cleaning liquid present in the spray pipe is separated from the magnetic contaminants in the cleaning liquid, and the separated magnetic contaminants are rotated by a rotating brush arranged in the spray pipe. While being kept on the shaft, the cleaning liquid separated from the magnetic impurities can be sprayed from the spray nozzle onto the surface of the metal plate. As a result, even if the rinsing waste liquid collected during the rinsing process on the surface of the metal plate is reused as the cleaning liquid, the amount of magnetic contaminants outflow caused by the spraying of the cleaning liquid from the spray nozzle can be reduced as much as possible. it can. As a result, when the cleaning liquid is sprayed from the spray nozzle to clean the surface of the metal plate, the adhesion amount of magnetic contaminants at the spray nozzle outlet is reduced to prevent clogging of the spray nozzle, and iron powder, etc. It is possible to suppress a situation where the magnetic contaminants are jetted onto the surface of the metal plate to be cleaned together with the cleaning liquid.
 本発明を金属板表面の洗浄工程に適用することにより、リンス廃液を洗浄液に再利用しながら、洗浄対象の金属板表面を十分に洗浄することができる。この結果、水等の資源およびコストを節約するとともに、金属板表面の洗浄工程の次工程(例えば焼鈍工程)において金属板表面の外観を悪化させる原因となる鉄粉等の金属粒状物を、金属板表面から十分に除去できることから、金属粒状物に起因する金属板表面の押疵等の外観不良を可能な限り抑制することができる。 By applying the present invention to the cleaning process of the metal plate surface, the metal plate surface to be cleaned can be sufficiently cleaned while reusing the rinse waste liquid as the cleaning liquid. As a result, resources such as water and costs are saved, and metal particulates such as iron powder that cause the appearance of the surface of the metal plate to deteriorate in the next step (for example, annealing step) of the surface of the metal plate, Since it can be sufficiently removed from the surface of the plate, it is possible to suppress, as much as possible, appearance defects such as pressing of the surface of the metal plate caused by the metal particulate matter.
 また、本発明の実施の形態1では、金属板表面を洗浄する期間、スプレー配管内の回転ブラシの回転軸を磁化させ、この磁化状態の回転軸にスプレー配管内の磁性夾雑物を吸着させて、スプレー配管内の洗浄液から磁性夾雑物を除去し、スプレー配管内を清掃する期間(管内清掃期間)、上述したように磁化した回転軸を磁化状態から非磁化状態に切り替えて、この非磁化状態の回転軸から、吸着していた磁性夾雑物を遊離させている。さらに、この管内清掃期間、回転ブラシによってスプレー配管内を清掃するとともに、上述したように遊離した磁性夾雑物を、回転ブラシによるスプレー配管内の清掃に用いられた洗浄液とともにスプレー配管の排出口を通じて外部に排出している。 In Embodiment 1 of the present invention, the rotating shaft of the rotating brush in the spray pipe is magnetized during the period of cleaning the metal plate surface, and magnetic impurities in the spray pipe are adsorbed on the rotating shaft in the magnetized state. The magnetic contaminants are removed from the cleaning liquid in the spray pipe, and the spray pipe is cleaned (in-pipe cleaning period). As described above, the magnetized rotating shaft is switched from the magnetized state to the non-magnetized state. The adsorbed magnetic contaminants are released from the rotating shaft. Furthermore, during this pipe cleaning period, the inside of the spray pipe is cleaned with a rotating brush, and the magnetic contaminants released as described above are removed through the spray pipe discharge port together with the cleaning liquid used for cleaning the spray pipe with the rotating brush. Is discharged.
 このため、洗浄工程のライン外にスプレー配管を取り外すことなく、オンラインでスプレー配管内を清掃できるとともに、回転ブラシの回転軸にスプレー配管内の磁性夾雑物を吸着させる状態と、この回転軸に吸着させた磁性夾雑物をスプレー配管内の洗浄液中に遊離させる状態とを適時に切り替えて、スプレー配管内からライン外へ磁性夾雑物を定期的に排出することができる。これにより、スプレー配管内に磁性夾雑物が過度に残留する事態を防止することができ、この結果、スプレーノズルからの磁性夾雑物の流出を抑制するとともに、スプレーノズルの目詰まりを効率よく防止することができる。 For this reason, the inside of the spray pipe can be cleaned online without removing the spray pipe outside the cleaning process line, and the magnetic contaminants in the spray pipe are adsorbed to the rotating shaft of the rotating brush and the rotating shaft is adsorbed. The magnetic contaminants can be periodically discharged from the spray pipe to the outside of the line by switching the state in which the magnetic contaminants are released into the cleaning liquid in the spray pipe at appropriate times. As a result, it is possible to prevent the magnetic contaminants from remaining excessively in the spray pipe. As a result, the magnetic contaminants from the spray nozzle are prevented from flowing out, and the spray nozzle is effectively prevented from being clogged. be able to.
(実施の形態2)
 つぎに、本発明の実施の形態2について説明する。上述した実施の形態1では、回転ブラシ4の回転軸5を磁化状態と非磁化状態とに切り替える磁化部9の硬磁性体(永久磁石等)を回転軸5の外側に配置していたが、この実施の形態2では、回転ブラシ4の回転軸内に、磁化状態と非磁化状態とを切り替えるための硬磁性体を設けている。
(Embodiment 2)
Next, a second embodiment of the present invention will be described. In the first embodiment described above, the hard magnetic body (permanent magnet or the like) of the magnetizing unit 9 that switches the rotating shaft 5 of the rotating brush 4 between the magnetized state and the non-magnetized state is disposed outside the rotating shaft 5. In the second embodiment, a hard magnetic body for switching between a magnetized state and a non-magnetized state is provided in the rotating shaft of the rotating brush 4.
 図8は、本発明の実施の形態2にかかる洗浄液噴射装置の一構成例を示す図である。図8に示すように、この実施の形態2にかかる洗浄液噴射装置21は、上述した実施の形態1にかかる洗浄液噴射装置1の回転ブラシ4の回転軸5に代えて回転軸25を備え、磁化部9に代えて磁化部29を備える。その他の構成は実施の形態1と同じであり、同一構成部分には同一符号を付している。 FIG. 8 is a diagram illustrating a configuration example of the cleaning liquid ejecting apparatus according to the second embodiment of the present invention. As shown in FIG. 8, the cleaning liquid ejecting apparatus 21 according to the second embodiment includes a rotating shaft 25 instead of the rotating shaft 5 of the rotating brush 4 of the cleaning liquid ejecting apparatus 1 according to the first embodiment described above, and is magnetized. Instead of the part 9, a magnetized part 29 is provided. Other configurations are the same as those of the first embodiment, and the same reference numerals are given to the same components.
 本実施の形態2において、回転ブラシ4の回転軸25は、磁化部29の硬磁性体29aを内包可能な中空構造を有し、磁性部材と非磁性部材とを用いて形成される。図9は、本発明の実施の形態2における回転ブラシの回転軸の一構成例を示す図である。図10は、図9に示す回転軸のB-B線断面の一構造例を示す図である。 In the second embodiment, the rotating shaft 25 of the rotating brush 4 has a hollow structure that can include the hard magnetic body 29a of the magnetizing portion 29, and is formed using a magnetic member and a non-magnetic member. FIG. 9 is a diagram illustrating a configuration example of the rotating shaft of the rotating brush according to the second embodiment of the present invention. FIG. 10 is a diagram showing a structural example of a cross section taken along line BB of the rotating shaft shown in FIG.
 図9,10に示すように、回転軸25は、磁性軸部25aと非磁性軸部25bとを組み合わせて、細長い棒形状の外形をなすように構成される。磁性軸部25aは、回転軸25のうちの磁化状態と非磁化状態とを切り替え可能な軸部であり、鉄または鋼等の軟磁性体を用いて形成される。非磁性軸部25bは、回転軸25のうちの磁化しない軸部であり、非磁性体を用いて形成される。磁性軸部25aは、回転軸25の長手方向の全域に亘り、図9,10に示すように、非磁性軸部25bを挟んで分離する。この際、分離した一対の磁性軸部25a同士は、図10に示すように、互いに回転軸25の径方向に対向する。この一対の磁性軸部25a間に介在する非磁性軸部25bの離間した各部分同士は、図10に示すように、互いに回転軸25の径方向に対向する。 As shown in FIGS. 9 and 10, the rotary shaft 25 is configured to have a slender bar-shaped outer shape by combining a magnetic shaft portion 25a and a nonmagnetic shaft portion 25b. The magnetic shaft portion 25a is a shaft portion capable of switching between a magnetized state and a non-magnetized state in the rotating shaft 25, and is formed using a soft magnetic material such as iron or steel. The nonmagnetic shaft portion 25b is a non-magnetized shaft portion of the rotary shaft 25, and is formed using a nonmagnetic material. The magnetic shaft portion 25a is separated across the nonmagnetic shaft portion 25b as shown in FIGS. At this time, the separated pair of magnetic shaft portions 25a face each other in the radial direction of the rotating shaft 25 as shown in FIG. The spaced apart portions of the nonmagnetic shaft portion 25b interposed between the pair of magnetic shaft portions 25a oppose each other in the radial direction of the rotating shaft 25, as shown in FIG.
 また、回転軸25は、図9,10に示すように、磁化部29の硬磁性体29aの寸法に合わせて設計された中空構造を有する。回転軸25は、この中空構造の内部に、硬磁性体29aを内包する(図10参照)。この回転軸25の中空構造は、少なくとも回転軸25の基端部(ハンドル8側の端部)から硬磁性体29aの組み込み位置までの軸内部に形成されていればよく、例えば、回転軸25の長手方向の全域に亘って形成されてもよい。 Further, as shown in FIGS. 9 and 10, the rotating shaft 25 has a hollow structure designed in accordance with the size of the hard magnetic body 29 a of the magnetized portion 29. The rotating shaft 25 encloses the hard magnetic material 29a inside the hollow structure (see FIG. 10). The hollow structure of the rotary shaft 25 only needs to be formed at least inside the shaft from the base end portion (end portion on the handle 8 side) of the rotary shaft 25 to the position where the hard magnetic body 29a is incorporated. It may be formed over the entire region in the longitudinal direction.
 なお、本実施の形態2において、回転軸25の構成は、上述した磁性軸部25aと非磁性軸部25bとの組み合わせ構成および中空構造以外、実施の形態1における回転ブラシ4の回転軸5と同じである。 In the second embodiment, the configuration of the rotary shaft 25 is the same as that of the rotary shaft 4 of the rotary brush 4 in the first embodiment except for the combination configuration of the magnetic shaft portion 25a and the nonmagnetic shaft portion 25b described above and the hollow structure. The same.
 磁化部29は、回転ブラシ4の回転軸25を、磁化状態と非磁化状態とに切り替え可能に磁化させるものである。具体的には、図8~10に示すように、磁化部29は、硬磁性体29aと、切替部29bと、駆動軸29cとを備える。 The magnetizing unit 29 magnetizes the rotating shaft 25 of the rotating brush 4 so that it can be switched between a magnetized state and a non-magnetized state. Specifically, as shown in FIGS. 8 to 10, the magnetization unit 29 includes a hard magnetic body 29a, a switching unit 29b, and a drive shaft 29c.
 硬磁性体29aは、永久磁石等を用いて構成され、回転ブラシ4の回転軸25の内部に、回転軸25の内周面に沿って回転摺動可能に組み込まれる。この際、硬磁性体29aは、そのN極の端部とS極の端部とを、回転軸25の磁性軸部25aまたは非磁性軸部25bの何れかに接触させる。 The hard magnetic body 29a is configured using a permanent magnet or the like, and is incorporated into the rotating shaft 25 of the rotating brush 4 so as to be rotatable and slidable along the inner peripheral surface of the rotating shaft 25. At this time, the hard magnetic body 29a brings the end of the N pole and the end of the S pole into contact with either the magnetic shaft portion 25a or the nonmagnetic shaft portion 25b of the rotary shaft 25.
 切替部29bは、回転ブラシ4の回転軸25を磁化状態と非磁化状態とに切り替えるためのものである。具体的には、図8に示すように、切替部29bは、ハンドル8の摘み側(把持部側)の外壁部に回転可能に設けられる。切替部29bには、駆動軸29cの一端が固定される。この駆動軸29cの他端は、回転軸25内の硬磁性体29aに固定される。切替部29bは、作業者の回転操作に応じハンドル8とは独立して回転し、これに伴い、駆動軸29cとともに硬磁性体29aを、回転軸25の長手方向軸を中心に回転させる。切替部29bは、この硬磁性体29aの回転によって、回転軸25を磁化状態と非磁化状態とに切り替える。 The switching unit 29b is for switching the rotating shaft 25 of the rotating brush 4 between a magnetized state and a non-magnetized state. Specifically, as shown in FIG. 8, the switching portion 29 b is rotatably provided on the outer wall portion on the knob side (grip portion side) of the handle 8. One end of the drive shaft 29c is fixed to the switching unit 29b. The other end of the drive shaft 29c is fixed to the hard magnetic body 29a in the rotary shaft 25. The switching unit 29b rotates independently of the handle 8 according to the rotation operation of the operator, and accordingly, the hard magnetic body 29a is rotated about the longitudinal axis of the rotation shaft 25 together with the drive shaft 29c. The switching unit 29b switches the rotating shaft 25 between a magnetized state and a non-magnetized state by the rotation of the hard magnetic body 29a.
 上述した構成を有する磁化部29は、切替部29bの回転に応じ回転軸25内の硬磁性体29aを回転軸25の内周面に沿って回転させ、これにより、回転軸25を磁化状態または非磁化状態にする。図11は、本発明の実施の形態2における回転ブラシの回転軸の磁化状態と非磁化状態との切り替えを説明する図である。 The magnetizing unit 29 having the above-described configuration rotates the hard magnetic body 29a in the rotating shaft 25 along the inner peripheral surface of the rotating shaft 25 in accordance with the rotation of the switching unit 29b. Set to a non-magnetized state. FIG. 11 is a diagram for explaining switching between the magnetization state and the non-magnetization state of the rotation axis of the rotary brush according to the second embodiment of the present invention.
 磁化部29は、切替部29bの回転に伴い、回転ブラシ4の回転軸25内の硬磁性体29aを回転軸25の内周面に沿って回転摺動させる。これにより、磁化部29は、図11に示すように、回転軸25のうち、非磁性軸部25bを挟んで分離する一対の磁性軸部25aに硬磁性体29aの各磁極(N極およびS極)の端部を接触させる。この結果、磁化部29は、この一対の磁性軸部25aをN極およびS極に磁化させて、回転軸25全体を非磁化状態から磁化状態に切り替える(図11には、磁力線のイメージが破線で示されている)。 The magnetizing unit 29 rotates and slides the hard magnetic body 29a in the rotating shaft 25 of the rotating brush 4 along the inner peripheral surface of the rotating shaft 25 as the switching unit 29b rotates. Thereby, as shown in FIG. 11, the magnetized portion 29 has a pair of magnetic shaft portions 25 a separated from each other with the nonmagnetic shaft portion 25 b interposed between the magnetic poles (N pole and S) of the hard magnetic body 29 a. The end of the pole). As a result, the magnetizing portion 29 magnetizes the pair of magnetic shaft portions 25a to the N-pole and the S-pole, and switches the entire rotating shaft 25 from the non-magnetized state to the magnetized state (FIG. Is shown).
 また、磁化部29は、上述した磁化状態の場合と異なる位置への切替部29bの回転に伴い、回転軸25内の硬磁性体29aを回転軸25の内周面に沿って回転摺動させる。これにより、磁化部29は、図11に示すように、硬磁性体29aの各磁極の端部を、それぞれ磁性軸部25aと非磁性軸部25bとに跨って接触させる。これにより、硬磁性体29aと磁性軸部25aとによる磁気的な閉回路が形成される(図11には、この磁気的な閉回路における磁力線のイメージが破線で示されている)。この結果、磁化部29は、一対の磁性軸部25aの磁化状態を解消して、回転軸25全体を磁化状態から非磁化状態に切り替える。 In addition, the magnetizing unit 29 rotates and slides the hard magnetic body 29a in the rotating shaft 25 along the inner peripheral surface of the rotating shaft 25 in accordance with the rotation of the switching unit 29b to a position different from the case of the magnetized state described above. . Thereby, as shown in FIG. 11, the magnetized portion 29 brings the end portions of the magnetic poles of the hard magnetic body 29a into contact with each other across the magnetic shaft portion 25a and the nonmagnetic shaft portion 25b. Thus, a magnetic closed circuit is formed by the hard magnetic body 29a and the magnetic shaft portion 25a (FIG. 11 shows an image of magnetic lines of force in this magnetic closed circuit by a broken line). As a result, the magnetization unit 29 cancels the magnetization state of the pair of magnetic shaft portions 25a and switches the entire rotation shaft 25 from the magnetization state to the non-magnetization state.
 一方、本発明の実施の形態2にかかる洗浄液噴射方法は、上述した磁化部29による回転ブラシ4の回転軸25の磁化状態と非磁化状態との切り替え手法以外、実施の形態1に係る洗浄液噴射方法と同じである。 On the other hand, the cleaning liquid ejecting method according to the second exemplary embodiment of the present invention is the cleaning liquid ejecting according to the first exemplary embodiment other than the switching method between the magnetization state and the non-magnetized state of the rotating shaft 25 of the rotating brush 4 by the magnetizing unit 29 described above. The method is the same.
 具体的には、実施の形態2にかかる洗浄液噴射方法の磁化ステップにおいて、磁化部29は、洗浄工程の鋼板洗浄期間、作業者による切替部29bの回転操作に応じ、回転ブラシ4の回転軸25内の硬磁性体29aを回転摺動させて、図11に示すように回転軸25のうちの磁性軸部25aに硬磁性体29aを接触させる。これにより、磁化部29は、磁性軸部25aを磁化させて、回転軸25全体を磁化状態にする。この際、洗浄液噴射装置21は、磁化部29によって磁化した回転軸25に、スプレー配管2の内部に存在する洗浄液17中の磁性夾雑物19を吸着させ(図4参照)、これにより、洗浄液17と磁性夾雑物19とを分離してスプレー配管2内の洗浄液17から磁性夾雑物19を除去する。 Specifically, in the magnetization step of the cleaning liquid ejecting method according to the second embodiment, the magnetizing unit 29 rotates the rotating shaft 25 of the rotating brush 4 in accordance with the rotating operation of the switching unit 29b by the operator during the steel plate cleaning period of the cleaning process. The inner hard magnetic body 29a is rotated and slid to bring the hard magnetic body 29a into contact with the magnetic shaft portion 25a of the rotating shaft 25 as shown in FIG. Thereby, the magnetization part 29 magnetizes the magnetic shaft part 25a, and makes the whole rotating shaft 25 a magnetization state. At this time, the cleaning liquid ejecting device 21 causes the rotating shaft 25 magnetized by the magnetizing unit 29 to adsorb the magnetic impurities 19 in the cleaning liquid 17 existing inside the spray pipe 2 (see FIG. 4). And the magnetic contaminants 19 are separated, and the magnetic contaminants 19 are removed from the cleaning liquid 17 in the spray pipe 2.
 また、実施の形態2にかかる洗浄液噴射方法の磁化解消ステップにおいて、磁化部29は、オンラインでのスプレー配管2の管内清掃期間、作業者による切替部29bの回転操作に応じ、回転ブラシ4の回転軸25内の硬磁性体29aを回転摺動させて、図11に示すように、硬磁性体29aの各磁極の端部を、それぞれ磁性軸部25aと非磁性軸部25bとに跨って接触させる。これにより、磁化部29は、磁性軸部25aの磁化状態を解消して、回転軸25全体を非磁化状態にする。この際、洗浄液噴射装置21は、磁力によって回転軸25に吸着していた磁性夾雑物19を、磁化部29によって非磁化状態に切り替えられた回転軸25からスプレー配管2内の洗浄液17中に遊離させる(図6参照)。 In the magnetization elimination step of the cleaning liquid ejection method according to the second embodiment, the magnetizing unit 29 rotates the rotating brush 4 according to the on-line cleaning period of the spray pipe 2 and the rotation operation of the switching unit 29b by the operator. By rotating and sliding the hard magnetic body 29a in the shaft 25, as shown in FIG. 11, the ends of the magnetic poles of the hard magnetic body 29a are brought into contact with each other across the magnetic shaft portion 25a and the nonmagnetic shaft portion 25b. Let Thereby, the magnetization part 29 cancels | releases the magnetization state of the magnetic shaft part 25a, and makes the whole rotating shaft 25 a non-magnetization state. At this time, the cleaning liquid ejecting device 21 releases the magnetic impurities 19 adsorbed on the rotating shaft 25 by the magnetic force from the rotating shaft 25 switched to the non-magnetized state by the magnetizing unit 29 into the cleaning liquid 17 in the spray pipe 2. (See FIG. 6).
 以上、説明したように、本発明の実施の形態2では、回転ブラシの回転軸を、磁性体(具体的には軟磁性体)からなる磁性軸部と非磁性体からなる非磁性軸部とを組み合わせて構成し、この回転軸の内部に、磁化部の硬磁性体を、この回転軸の内周面に沿って回転摺動可能に設け、この回転軸の長手方向を回転中心とする上述の硬磁性体の回転によって、この回転軸を磁化状態と非磁化状態とに切り替えるようにし、その他を実施の形態1と同様に構成している。このため、上述した実施の形態1の場合と同様の作用効果を奏するとともに、磁性夾雑物を磁力によって吸着する際における回転ブラシの回転軸の磁化状態と、吸着していた磁性夾雑物を遊離させる際における回転ブラシの回転軸の非磁化状態とを、より簡易に切り替えることができる。 As described above, in Embodiment 2 of the present invention, the rotation shaft of the rotating brush is divided into a magnetic shaft portion made of a magnetic material (specifically, a soft magnetic material) and a nonmagnetic shaft portion made of a nonmagnetic material. The hard magnetic material of the magnetized portion is provided inside the rotating shaft so as to be able to rotate and slide along the inner peripheral surface of the rotating shaft, and the longitudinal direction of the rotating shaft is the center of rotation. By rotating the hard magnetic material, the rotation axis is switched between a magnetized state and a non-magnetized state, and the others are configured in the same manner as in the first embodiment. For this reason, while exhibiting the same effect as the case of Embodiment 1 mentioned above, the magnetized state of the rotating shaft of the rotating brush when adsorbing magnetic contaminants by magnetic force and the adsorbed magnetic contaminants are released. At this time, the non-magnetized state of the rotating shaft of the rotating brush can be more easily switched.
 なお、上述した実施の形態1,2では、永久磁石等の硬磁性体を用いて回転ブラシの回転軸の磁化状態と非磁化状態とを切り替える磁化部を例示したが、本発明は、これに限定されるものではない。本発明において、磁化部は、硬磁性体に代えて電磁石を備え、電磁石に供給する電流のオンとオフとを切り替えて、この電磁石による磁界の発生の有無を切り替えることにより、回転ブラシの回転軸を磁化状態と非磁化状態とに切り替えるものとしてもよい。 In the first and second embodiments described above, the magnetization unit that switches between the magnetization state and the non-magnetization state of the rotating shaft of the rotary brush using a hard magnetic material such as a permanent magnet is illustrated. It is not limited. In the present invention, the magnetizing unit includes an electromagnet instead of the hard magnetic material, and switches the current supplied to the electromagnet on and off, and switches whether or not the magnetic field is generated by the electromagnet. May be switched between a magnetized state and a non-magnetized state.
 また、上述した実施の形態1,2では、スプレー配管内の清掃に、リンス廃液を含有した洗浄液を用いていたが、本発明は、これに限定されるものではない。本発明において、スプレー配管内の清掃に用いる洗浄液は、リンス廃液を再利用したものであってもよいし、リンス廃液自体であってもよいし、リンス廃液を含有しない新規の洗浄液であってもよい。 In Embodiments 1 and 2 described above, the cleaning liquid containing the rinse waste liquid is used for cleaning the spray pipe, but the present invention is not limited to this. In the present invention, the cleaning liquid used for cleaning the inside of the spray pipe may be one that reuses the rinse waste liquid, may be the rinse waste liquid itself, or may be a new cleaning liquid that does not contain the rinse waste liquid. Good.
 さらに、上述した実施の形態1,2では、スプレー配管の長手方向(管軸方向)に並ぶ6個のスプレーノズルと、相対する方向に延出する13個のブラシが回転軸に設けられた回転ブラシとを備える洗浄液噴射装置を例示したが、本発明は、これに限定されるものではない。スプレー配管に設けられるスプレーノズルの数は、6個に限らず、1個でもよいし、2個以上(複数)でもよい。同様に、回転ブラシの回転軸に設けられるブラシの数は、13個に限らず、1個でもよいし、複数でもよい。すなわち、本発明において、スプレー配管におけるスプレーノズルの配置数および回転ブラシにおけるブラシの配置数は、特に問われない。また、回転ブラシに設けられる各ブラシの位置および方向も特に問われない。 Furthermore, in the first and second embodiments described above, the rotation shaft is provided with six spray nozzles arranged in the longitudinal direction (tube axis direction) of the spray pipe and 13 brushes extending in the opposite direction. Although the cleaning liquid ejecting apparatus including the brush is exemplified, the present invention is not limited to this. The number of spray nozzles provided in the spray pipe is not limited to six, and may be one or two or more (plural). Similarly, the number of brushes provided on the rotating shaft of the rotating brush is not limited to 13 and may be one or more. That is, in the present invention, the number of spray nozzles arranged in the spray pipe and the number of brushes arranged in the rotating brush are not particularly limited. Further, the position and direction of each brush provided on the rotating brush are not particularly limited.
 そして、上述した実施の形態1,2では、流通管であるスプレー配管の端部に排出口を設けた洗浄液噴射装置を例示したが、前述の通り、管内清掃ステップにおいて、ダミーコイルを通板する等、製品の鋼板を通板しない場合は、スプレーノズルの噴射口を排出口として、スプレー配管清掃後の廃液を排出してもよい。すなわち、スプレーノズルの噴射口は、廃液の排出口としての機能を兼ね備えてもよい。 In the first and second embodiments described above, the cleaning liquid ejecting apparatus in which the discharge port is provided at the end of the spray pipe that is a flow pipe has been exemplified. As described above, in the in-pipe cleaning step, the dummy coil is passed through. For example, when the steel plate of the product is not passed, the spray liquid after cleaning the spray pipe may be discharged by using the spray nozzle as the discharge port. That is, the spray nozzle may have a function as a waste liquid discharge port.
 また、上述した実施の形態1,2では、焼鈍工程前の洗浄工程に適用する洗浄液噴射装置および洗浄液噴射方法を例示したが、本発明は、これに限定されるものではない。本発明にかかる洗浄液噴射装置および洗浄液噴射方法は、焼鈍工程以外の工程の前に洗浄対象の金属板表面を洗浄する洗浄工程に適用してもよい。 In the first and second embodiments described above, the cleaning liquid injection device and the cleaning liquid injection method applied to the cleaning process before the annealing process are exemplified, but the present invention is not limited to this. The cleaning liquid ejecting apparatus and the cleaning liquid ejecting method according to the present invention may be applied to a cleaning process for cleaning the surface of a metal plate to be cleaned before a process other than the annealing process.
 さらに、上述した実施の形態1,2では、洗浄対象の金属板として鋼板を例示していたが、本発明は、これに限定されるものではない。本発明において、洗浄対象の金属板は、鋼板であってもよいし、鋼板以外の鉄合金板であってもよい。また、洗浄対象の金属板の形態は、薄板、厚板、または帯状板の何れであってもよい。 Furthermore, in Embodiments 1 and 2, the steel plate is exemplified as the metal plate to be cleaned, but the present invention is not limited to this. In the present invention, the metal plate to be cleaned may be a steel plate or an iron alloy plate other than the steel plate. Further, the form of the metal plate to be cleaned may be any of a thin plate, a thick plate, and a strip plate.
 また、上述した実施の形態1,2により本発明が限定されるものではなく、上述した各構成要素を適宜組み合わせて構成したものも本発明に含まれる。その他、上述した実施の形態1,2に基づいて当業者等によりなされる他の実施の形態、実施例および運用技術等は全て本発明に含まれる。 Further, the present invention is not limited to the above-described first and second embodiments, and the present invention includes a configuration in which the above-described constituent elements are appropriately combined. In addition, all other embodiments, examples, operation techniques, and the like made by those skilled in the art based on the first and second embodiments are included in the present invention.
 以上のように、本発明にかかる洗浄液噴射装置および洗浄液噴射方法は、洗浄対象の金属板表面に対する洗浄液の噴射に有用であり、特に、洗浄液を噴射する噴射ノズルの目詰まりを防止するとともに、鉄粉等の夾雑物を洗浄液とともに洗浄対象の金属板表面に噴射する事態を抑制することができる洗浄液噴射装置および洗浄液噴射方法に適している。 As described above, the cleaning liquid ejecting apparatus and the cleaning liquid ejecting method according to the present invention are useful for injecting the cleaning liquid onto the surface of the metal plate to be cleaned, and in particular, prevent clogging of the injection nozzle that injects the cleaning liquid, and iron The present invention is suitable for a cleaning liquid ejecting apparatus and a cleaning liquid ejecting method capable of suppressing a situation where foreign substances such as powder are sprayed onto a metal plate surface to be cleaned together with a cleaning liquid.
 1,21 洗浄液噴射装置
 2 スプレー配管
 2a,2b 軸支部
 2c 排出口
 2d 排出弁
 2e 内壁面
 3a~3f スプレーノズル
 4 回転ブラシ
 5,25 回転軸
 6a~6g,7a~7f ブラシ
 8 ハンドル
 9,29 磁化部
 10 筐体
 11 廃液回収部
 12 洗浄液供給部
 13a~13c 配管
 14 鋼板
 15 リンス廃液
 16 新規洗浄液
 17 洗浄液
 18 清掃廃液
 19 磁性夾雑物
 25a 磁性軸部
 25b 非磁性軸部
 29a 硬磁性体
 29b 切替部
 29c 駆動軸
1, 21 Cleaning fluid injection device 2 Spray pipe 2a, 2b Shaft support 2c Discharge port 2d Discharge valve 2e Inner wall surface 3a-3f Spray nozzle 4 Rotating brush 5, 25 Rotating shaft 6a-6g, 7a-7f Brush 8 Handle 9, 29 Magnetization Part 10 Case 11 Waste liquid recovery part 12 Cleaning liquid supply part 13a to 13c Piping 14 Steel plate 15 Rinse waste liquid 16 New cleaning liquid 17 Cleaning liquid 18 Cleaning waste liquid 19 Magnetic contaminants 25a Magnetic shaft part 25b Nonmagnetic shaft part 29a Hard magnetic body 29b Switching part 29c Drive shaft

Claims (4)

  1.  洗浄液を噴射ノズルへ流通させる流通管と、
     前記流通管の軸方向を中心に回転する回転軸と、前記回転軸の長手方向に沿って設けられるブラシとを有し、前記流通管の内部を清掃する回転ブラシと、
     前記回転軸を磁化させる磁化部と、
     を備え、前記磁化部によって磁化した前記回転軸に、前記流通管の内部に存在する前記洗浄液中の磁性夾雑物を吸着させて、前記洗浄液から前記磁性夾雑物を除去し、磁性夾雑物除去後の前記洗浄液を前記噴射ノズルから洗浄対象の金属板表面に噴射することを特徴とする洗浄液噴射装置。
    A flow pipe for flowing the cleaning liquid to the injection nozzle;
    A rotating brush that rotates around the axial direction of the flow pipe and a brush provided along the longitudinal direction of the rotary shaft, and that cleans the inside of the flow pipe;
    A magnetizing portion for magnetizing the rotation axis;
    After the magnetic contaminants are removed by adsorbing the magnetic contaminants in the cleaning liquid existing inside the flow pipe to the rotating shaft magnetized by the magnetizing unit, and removing the magnetic contaminants from the cleaning liquid. The cleaning liquid spraying apparatus is characterized in that the cleaning liquid is sprayed from the spray nozzle onto the surface of the metal plate to be cleaned.
  2.  前記回転軸は、軟磁性体を用いて形成され、
     前記磁化部は、前記金属板表面を洗浄する期間、前記回転軸を磁化させて前記洗浄液から前記磁性夾雑物を除去し、前記流通管の内部を清掃する期間、前記回転軸を磁化状態から非磁化状態に切り替えて、前記回転軸から前記磁性夾雑物を遊離させ、
     前記流通管は、排出口を有し、前記回転ブラシによる前記流通管の内部の清掃に用いられた洗浄液とともに、遊離した前記磁性夾雑物を、前記排出口を通じて外部に排出することを特徴とする請求項1に記載の洗浄液噴射装置。
    The rotating shaft is formed using a soft magnetic material,
    The magnetizing unit magnetizes the rotating shaft to clean the metal plate surface to remove the magnetic contaminants from the cleaning liquid, and cleans the inside of the flow pipe from the magnetized state. Switch to the magnetized state, release the magnetic impurities from the rotating shaft,
    The flow pipe has a discharge port, and discharges the magnetic contaminants released together with the cleaning liquid used for cleaning the inside of the flow pipe by the rotating brush through the discharge port. The cleaning liquid ejecting apparatus according to claim 1.
  3.  洗浄液を噴射ノズルへ流通させる流通管の軸方向を中心に回転して前記流通管の内部を清掃する回転ブラシの回転軸を磁化させ、磁化状態の前記回転軸に、前記流通管の内部に存在する前記洗浄液中の磁性夾雑物を吸着させて、前記洗浄液から前記磁性夾雑物を除去する磁化ステップと、
     磁性夾雑物除去後の前記洗浄液を前記噴射ノズルから洗浄対象の金属板表面に噴射する噴射ステップと、
     を含むことを特徴とする洗浄液噴射方法。
    Rotating around the axial direction of the flow pipe that circulates the cleaning liquid to the spray nozzle to magnetize the rotary shaft of the rotary brush that cleans the inside of the flow pipe, and the magnetized state of the rotary shaft exists inside the flow pipe A magnetic step of adsorbing magnetic contaminants in the cleaning liquid to remove the magnetic contaminants from the cleaning liquid;
    An injection step of injecting the cleaning liquid after removing magnetic impurities from the injection nozzle onto the surface of the metal plate to be cleaned;
    A cleaning liquid spraying method comprising:
  4.  前記回転軸の磁化状態を解消して前記回転軸を非磁化状態にする磁化解消ステップと、
     前記回転ブラシによって前記流通管の内部を清掃する管内清掃ステップと、
     をさらに含み、
     前記磁化ステップは、軟磁性体を用いて形成された前記回転軸を、前記金属板表面を洗浄する期間、磁化させて前記洗浄液から前記磁性夾雑物を除去し、
     前記磁化解消ステップは、前記磁化ステップによって磁化した前記回転軸を、前記流通管の内部を清掃する期間、磁化状態から非磁化状態に切り替えて、前記回転軸から前記磁性夾雑物を遊離させ、
     前記管内清掃ステップは、前記磁化解消ステップによって遊離した前記磁性夾雑物を、前記回転ブラシによる前記流通管の内部の清掃に用いられた洗浄液とともに前記流通管の排出口を通じて外部に排出することを特徴とする請求項3に記載の洗浄液噴射方法。
    Demagnetization step of canceling the magnetization state of the rotation axis and making the rotation axis non-magnetization state;
    In-pipe cleaning step for cleaning the inside of the flow pipe with the rotating brush;
    Further including
    In the magnetization step, the rotating shaft formed using a soft magnetic material is magnetized for a period of cleaning the surface of the metal plate to remove the magnetic impurities from the cleaning liquid,
    In the demagnetization step, the rotating shaft magnetized by the magnetizing step is switched from a magnetized state to a non-magnetized state for a period of cleaning the inside of the flow pipe, and the magnetic impurities are released from the rotating shaft,
    In the in-pipe cleaning step, the magnetic contaminants released in the magnetization elimination step are discharged to the outside through the outlet of the flow pipe together with the cleaning liquid used for cleaning the inside of the flow pipe by the rotating brush. The cleaning liquid injection method according to claim 3.
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CN107073528A (en) 2017-08-18
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