WO2016052942A1 - Light guide plate and backlight unit comprising same - Google Patents

Light guide plate and backlight unit comprising same Download PDF

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Publication number
WO2016052942A1
WO2016052942A1 PCT/KR2015/010176 KR2015010176W WO2016052942A1 WO 2016052942 A1 WO2016052942 A1 WO 2016052942A1 KR 2015010176 W KR2015010176 W KR 2015010176W WO 2016052942 A1 WO2016052942 A1 WO 2016052942A1
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Prior art keywords
guide plate
light guide
surface layer
resin
resins
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PCT/KR2015/010176
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French (fr)
Korean (ko)
Inventor
김민정
김경화
심상화
조춘성
Original Assignee
코오롱인더스트리 주식회사
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Priority claimed from KR1020150135391A external-priority patent/KR101778961B1/en
Application filed by 코오롱인더스트리 주식회사 filed Critical 코오롱인더스트리 주식회사
Priority to CN201580053016.1A priority Critical patent/CN107076920A/en
Priority to US15/513,240 priority patent/US10082617B2/en
Publication of WO2016052942A1 publication Critical patent/WO2016052942A1/en

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/10Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors

Definitions

  • the present invention relates to a light guide plate used in a liquid crystal display and a backlight unit assembly including the same.
  • the liquid crystal display (LCD) device implements color and screen by installing a separate light source on the back of the device.
  • a backlight unit (BLU) is widely used, and instead of a cold cathode fluorescent lamp (CCFL), an LED (Light Emitting Diode) is used in accordance with the recent trend of reducing the thickness of liquid crystal display devices. The use of is increasing rapidly. Light emitting diodes (LEDs) do not use mercury and have excellent color reproducibility.
  • BLU backlight unit
  • CCFL cold cathode fluorescent lamp
  • LED Light Emitting Diode
  • Edge-type BLUs with LEDs on the side have advantages in terms of power consumption and product thickness compared to the direct type with LEDs on the front of the backlight unit.
  • Edge-type BLU uses a light guide plate that can emit light from the side to the front. Light generated from the light source enters the light guide plate from the side of the light guide plate and exits to the front surface.
  • a material of polymethyl methacrylate (PMMA) series having high transmittance is mainly used to prevent this phenomenon.
  • PMMA polymethyl methacrylate
  • polymethyl methacrylate-based raw materials are vulnerable to moisture due to their chemical structure, so that the light guide plate to which these raw materials are applied has a disadvantage in that warpage and dimensional stability are poor in a high temperature and high humidity environment.
  • Korean Patent Publication No. 10-2012-0088944 (2012.08.09.) Discloses a light guide plate formed of a plurality of layers. Specifically, a pattern is formed and a pattern made of a material having a high MMA content. A light guide plate formed by bonding a layer and a cover layer made of a material having a low MMA content is described. Such a light guide plate is described to solve the problem of yellowing by laser or thermal processing.
  • the present invention is to provide a light guide plate excellent in dimensional stability to the external environment.
  • the present invention is to provide a light guide plate having excellent dimensional stability to the external environment, easy laser processing and excellent scratch resistance.
  • the present invention aims to provide a light guide plate that can ultimately minimize dimensional stability, ease of laser processing and scratch resistance while reducing luminance.
  • the present invention also provides a backlight unit that can increase the workability and scratch resistance by applying such a light guide plate and can implement high brightness.
  • the present invention has a difference in refractive index of 0.05 or less on the lower surface of a base layer containing a resin having a light transmittance of at least 90%, a refractive index of 1.47 to 1.59, and a water absorption of less than 0.30% as a main component of the base layer.
  • a light guide plate having a hardness of at least 1H, and having a resin having a light transmittance of at least 90% as a main component.
  • the thickness of the surface layer may be 1 to 5% of the total thickness of the light guide plate.
  • the surface layer may have a thickness of 30 ⁇ m to 150 ⁇ m.
  • the surface layer may include a plurality of intaglio patterns.
  • the plurality of intaglio patterns may exist only in the surface layer or may have a shape penetrating through the surface layer to a predetermined thickness of the base layer.
  • the plurality of intaglio patterns may have a shape that penetrates to a thickness corresponding to 0.1 to 10% of the total thickness of the base layer.
  • the plurality of intaglio patterns may be one selected from the group consisting of semicircles, triangles, squares, and irregular shapes of three-dimensional shapes of longitudinal sections thereof.
  • the light guide plate according to the preferred embodiment may be manufactured by a coextrusion method.
  • the co-extrusion method heat melts each resin composition constituting the substrate layer and the surface layer by using an extruder to make a fluid state, and then simultaneously melt-discharges through a feed block (T die). While pressing through continuously while extruding, the thickness uniformity of the surface layer can be performed to satisfy 20% or less.
  • the base layer is a resin selected from polycarbonate resin, polystyrene resin, acrylic resin, olefin resin, polyester resin and polyamide resin, copolymers thereof, mixtures thereof, and It may be based on a resin selected from the group consisting of these derivatives.
  • the surface layer is a resin selected from polycarbonate resin, polystyrene resin, acrylic resin, olefin resin, polyester resin and polyamide resin, copolymers thereof, mixtures thereof and these It may be based on a resin selected from the group consisting of derivatives of.
  • the base layer may be a copolymer containing methyl methacrylate at 60 wt% or less as a main component.
  • the surface layer may be a copolymer containing at least 70% by weight of polymethyl methacrylate resin or methyl methacrylate.
  • the substrate layer may be made of methyl methacrylate-styrene resin
  • the surface layer may be made of polymethyl methacrylate resin
  • An exemplary embodiment of the present invention provides a backlight unit including the light guide plate according to the above embodiments.
  • a light guide plate which is excellent in dimensional stability, ease of laser processing and scratch resistance to an external environment, and can minimize luminance deterioration. Not only can it increase scratchability, but it can also contribute to high brightness.
  • 1 to 3 are cross-sectional views of a light guide plate according to an embodiment of the present invention.
  • 1 is an example of a light guide plate having a surface layer not including an intaglio pattern
  • 2 is an example of a light guide plate having a surface layer including a plurality of negative patterns
  • FIG. 3 is formed at a predetermined height h such that a plurality of intaglio patterns included in the light guide plate according to the exemplary embodiment of the present invention penetrate the surface layer thickness x to penetrate to a part of the thickness of the substrate layer y. Are shown to facilitate
  • FIG. 4 is an example of a light guide plate having a base layer on which the upper pattern 100 is formed and a surface layer including a plurality of intaglio patterns on the bottom surface of the base layer.
  • An example of the light guide plate of the present invention may be the same as that of FIG. 1, which is a lower surface of the base layer 10 including a resin having a light transmittance of at least 90%, a refractive index of 1.47 to 1.59, and a water absorption of less than 0.30%.
  • the surface layer 20 is mainly composed of a resin having a difference in refractive index of 0.05 or less, a hardness of at least 1H, and a light transmittance of at least 90%, as compared with the main component resin of the base layer.
  • the base layer preferably contains a resin having excellent optical properties as a main component, specifically, a light transmittance of at least 90% or more, and a refractive index of at least 1.47 to 1.59 as a main component. have.
  • the term 'main component' in the resin composition is at least 95% by weight or more in the total resin composition of the layer within a range not impairing the optical properties required for the light guide plate. It is intended to be defined as 'components included in amounts'.
  • Resins satisfying the above-described physical properties are resins having excellent optical properties, and examples thereof include polycarbonate-based resins, polystyrene-based resins, acrylic resins, olefin-based resins, polyester-based resins, and polyamide-based resins. And a resin selected from the group consisting of copolymers thereof, mixtures thereof and derivatives thereof.
  • the base layer preferably has a water absorption of less than 0.30%, and in this regard, it may be preferable that the copolymer includes methyl methacrylate at 60 wt% or less. In particular, it may be preferable that the copolymer of methyl methacrylate and styrene (abbreviated as "MS resin").
  • MS resins are lightweight, inexpensive thermoplastics and have low water absorption. In the case of using this as a main component, the dimensional stability of the light guide plate may be improved as a result.
  • MS resins are usually named MS500, MS600 or MS750 according to the content of methyl methacrylate, and in the present invention, it may be preferable to use MS600 or MS500 among these MS resins. Most preferably, the entire base layer resin may be such an MS resin.
  • the substrate layer may have a thickness of 0.5 to 4.5 mm in consideration of stable thickness formation and thinning of the display during extrusion.
  • the substrate layer may have a structure in which various three-dimensional patterns are formed within a range in which the emission light surface, that is, the upper surface of the substrate layer does not have a pattern structurally or impair the effects of the present invention.
  • the lenticular pattern may be, but is not limited thereto.
  • the thickness of the substrate layer means the entire thickness including the upper pattern portion.
  • the surface layer is a layer in which various patterns in consideration of the optical path are formed, and in general, a printing technique or a V-cut technique has been applied as a pattern formation method.
  • laser processing enables the processing of large-area micropatterns, the ability to form various types of micropatterns, and high impact ultra-precision fineness due to less impact on the processed sample with short time and high output.
  • processing technology depending on the material is not easy processing, or scratches occur, such as constraints.
  • the surface layer of the light guide plate of the present invention is composed of a resin having a refractive index difference of 0.05 or less, a hardness of at least 1H high, and a light transmittance of at least 90%, as compared with the main component resin of the base layer.
  • Resins that can satisfy such physical properties include selected resins of polycarbonate resins, polystyrene resins, acrylic resins, olefin resins, polyester resins, and polyamide resins, copolymers thereof, mixtures thereof, and derivatives thereof.
  • the resin selected from the group consisting of may be selected and used within the range of satisfying the above-described physical properties in consideration of the main component resin of the base layer.
  • the surface layer may be a copolymer including methyl methacrylate at least 70% by weight or more, or a polymethyl methacrylate resin (hereinafter, abbreviated as 'PMMA resin'). have.
  • the surface layer containing PMMA resin having a higher hardness than the MS resin as a main component is excellent in scratch resistance and workability.
  • the surface layer may be one in which the entire surface layer resin is a PMMA resin.
  • the surface layer is disposed in consideration of workability and scratch resistance
  • the light guide plate made of only the base layer may be the best when considering the optical path. If a layer other than the base layer is provided, luminance loss is inevitable.
  • the surface layer is preferably formed as thin as possible.
  • the degree of the thin film is about 1 to 5% of the total thickness of the light guide plate, and a specific example is about 30 ⁇ m to 150 ⁇ m, and particularly preferably, the surface layer is formed to a thickness of 30 to 90 ⁇ m.
  • the surface layer is formed within the range of the above degree, the surface layer is formed to such an extent that it does not substantially form an interface with the substrate layer, thereby minimizing optical path inhibition by the interlayer interface.
  • the light guide plate according to the preferred embodiment of the present invention may be manufactured by a coextrusion method. Specifically, each resin composition constituting the base layer and the surface layer is melted by heating using an extruder to be in a fluid state, and then a feed block ( At the same time through melt feed through the feed block) and extruded to the film through the T-die while pressing continuously, it may be desirable to perform so that the uniformity of the thickness of the surface layer is 20% or less.
  • the thickness uniformity of the surface layer is more than 20%, a decrease in luminance uniformity and light degradation due to an interlayer interface may appear.
  • the factors for adjusting the thickness of the surface layer in coextrusion vary, among which the discharge rate corresponds to an element which is fixed fairly according to a predetermined thickness.
  • extrusion may be performed at a discharge rate of 15 kg / hr of surface layer resin composition through an extruder having a screw diameter of 65 mm, and at a discharge rate of 700 kg / hr of a base layer resin composition through an extruder having a screw diameter of 120 mm.
  • the discharge rate corresponds to an element which is fixed fairly according to a predetermined thickness.
  • extrusion may be performed at a discharge rate of 15 kg / hr of surface layer resin composition through an extruder having a screw diameter of 65 mm, and at a discharge rate of 700 kg / hr of a base layer resin composition through an extruder having a screw diameter of 120 mm.
  • the thickness uniformity of the surface layer is important to match the flow rate of each of the base layer and the surface layer, because the pressure of each layer and the flow rate is different depending on the melting temperature and the screw speed when the resin is molten. Therefore, the flow velocity of each layer should be similar, and the pressure of each layer should be similar. Variables for this are screw speed, gear pump speed (rpm) and melting temperature.
  • the surface layer which is a thin film is formed, and the light-guide plate which is excellent in scratch resistance and workability can be obtained, without impairing brightness.
  • the light guide plate obtained as described above may have a surface layer not acting as an optical foreign material layer even though it further includes a surface layer in addition to the substrate layer.
  • the light guide plate of the present invention may further improve the brightness by having a pattern on the surface layer surface, specifically, may have a plurality of intaglio patterns.
  • a plurality of intaglio patterns may exist within the surface layer thickness, and may be formed in a shape that penetrates the surface layer and penetrates up to a predetermined thickness of the substrate layer thickness as shown in FIGS. 2 to 3.
  • the intaglio patterns represented on the drawings are expressed as successive intaglio patterns of the same standard, the size and / or spacing of the patterns may be changed in consideration of the light incident surface / the light facing surface.
  • the light incident surface refers to one side of the light guide plate on which the light of the LED package is incident, and the light incident surface refers to the other side opposite to the light incident surface.
  • the distance between the patterns may be narrower as the distance from the light source is closer to the light incident surface.
  • the height h of the intaglio pattern is the thickness x of the surface layer and the thickness y of the base layer. It can be expressed as a sum with a thickness corresponding to 0.1 to 10% of), which can be formulated by Equation 1.
  • x is the thickness of the surface layer
  • y is the thickness of the base layer
  • h is the height of the intaglio pattern
  • the intaglio pattern is not limited to the three-dimensional structure as long as it satisfies the above-described degree of penetration shape, for example, the shape of the longitudinal section may be selected from the group consisting of semicircles, triangles, squares and irregular shapes.
  • the engraved pattern may be formed adjacent to each other continuously or discontinuously.
  • the intaglio pattern is formed to penetrate to a predetermined range of the total thickness of the base layer as described above, thereby preventing the light incident from one side of the light guide plate from escaping to the other side, thereby ultimately reducing luminance. It can prevent.
  • the light guide plate of the present invention due to the intaglio pattern formed in the form of the base layer having excellent dimensional stability, the surface layer having excellent hardness, and penetrates to a part of the thickness of the base layer, has excellent scratch resistance and workability, while reducing luminance. Minimizing the light guide plate can be provided.
  • the backlight unit including the light guide plate may exhibit an effect of preventing luminance deterioration, scratch resistance, and workability.
  • the surface layer was formed so that the thickness uniformity was 20% by controlling the speed of the screw, the gear pump rpm and the melting temperature.
  • a laser pattern was processed on the surface layer to form a light-curved plate having a height of 50 ⁇ m, a width of 60 ⁇ m, and a semicircular intaglio pattern of a longitudinal section thereof.
  • light transmittance means total light transmittance unless there is a specific limitation.
  • the cross section of the light guide plate was analyzed by a microscope (VK-X100, manufactured by KEYENCE), and 30 points were measured, and then expressed as a percentage of the tolerance.
  • Tolerance refers to the extent to which the measured value is tolerable to errors in the surface layer thickness. Often expressed as a percentage.
  • Thickness uniformity is defined as a value calculated based on Equation 2.
  • Thickness uniformity (%) ⁇ (measurement maximum-reference value) + (reference value-measurement minimum value) ⁇ / reference value ⁇ 100
  • a light guide plate was manufactured in the same manner as in Example 1, except that the thickness of the surface layer was changed as described in Table 1.
  • a light guide plate was manufactured in the same manner as in Example 1, except that the surface layer was processed with a laser pattern to form a semi-circular intaglio pattern having the same height as that described in Table 1.
  • a light guide plate was manufactured in the same manner as in Example 1, except that the thickness uniformity of the surface layer was set as described in Table 1, and the intaglio pattern having the semicircular shape of the longitudinal section thereof was formed.
  • Example 1 and the above except that a pattern roll having the pattern was formed to form a lenticular pattern (Example 11-200 ⁇ m in width, Height 50 ⁇ m, Example 12 in width 300 ⁇ m, height 50 ⁇ m) in the substrate layer.
  • a light guide plate was manufactured.
  • FIG. 4 A typical structure of a light guide plate according to these embodiments is shown in FIG. 4.
  • a light guide plate was manufactured in the same manner as in Example 1, except that the thickness of the surface layer was changed as described in Table 1.
  • a light guide plate was manufactured in the same manner as in Example 1, except that the intaglio pattern height of the surface layer was changed as described in Table 1.
  • a light guide plate was manufactured in the same manner as in Example 1, except that the thickness uniformity of the surface layer was set as described in Table 1, and the intaglio pattern having the semicircular shape of the longitudinal section thereof was formed.
  • the relative luminance value with respect to Ref. was measured using the luminance of Comparative Example 1 as a reference (Ref., 100%).
  • Comparative Example 2 was a light guide plate was manufactured in the same manner as in Comparative Example 1 except that the base layer contained a lenticular pattern of the same standard as in Example 11.
  • the light guide plate was visually observed to determine whether the pattern formed on the lower part was visible.
  • Example 1 120 Invisible 2H Example 2 117 Invisible 2H Example 3 113 Invisible 2H Example 4 110 Invisible 2H Example 5 110 Invisible 2H Example 6 115 Invisible 2H Example 7 126 Invisible 2H Example 8 132 Invisible 2H Example 9 129 Invisible 2H Example 10 125 Invisible 2H Example 11 128 Invisible 2H Example 12 130 Invisible 2H Comparative Example 1 100 Invisible H Comparative Example 2 104 Invisible H Reference Example 1 98 Invisible 2H Reference Example 2 92 Invisible 2H Reference Example 3 84 Invisible 2H Reference Example 4 81 Invisible 2H Reference Example 5 148 show 2H Reference Example 6 98 Invisible 2H Reference Example 7 86 Invisible 2H

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Abstract

The present invention relates to a light guide plate and a backlight unit including the same and, more particularly, to a light guide plate, which has a surface layer reflecting an optical property and a hardness property, formed as a thin film on one surface of a substrate layer having an excellent optical property and reflecting a dimensional stability against an external environment, so as to have excellent workability and scratch resistance and minimize the luminance degradation, and a backlight unit including the same.

Description

도광판 및 이를 포함하는 백라이트 유닛Light guide plate and backlight unit including the same
본 발명은 액정 디스플레이 장치(Liquid Crystal Display)에 사용되는 도광판과 이를 포함하는 백라이트 유닛 어셈블리에 관한 것이다.The present invention relates to a light guide plate used in a liquid crystal display and a backlight unit assembly including the same.
산업 사회가 고도의 정보화 시대로 발전함에 따라 다양한 정보를 표시 및 전달하기 위한 매체로서 전자 디스플레이 장치의 중요성은 나날이 증대되고 있다. 특히, 액정 디스플레이 장치(LCD)의 경우, 액정과 반도체 기술이 복합된 기술 집약적 장치로서 얇고, 가벼우며 소비 전력이 낮은 장점으로 인해, 그 구조 및 제조 기술이 연구 개발되어 왔고, 다양한 영역에서 사용되고 있다. As the industrial society develops into an advanced information age, the importance of the electronic display device as a medium for displaying and transmitting various information is increasing day by day. In particular, in the case of a liquid crystal display device (LCD), due to the advantages of thin, light, and low power consumption as a technology-intensive device in which liquid crystal and semiconductor technologies are combined, its structure and manufacturing technology have been researched and developed and used in various areas. .
이러한 액정 디스플레이(LCD) 장치는 액정 자체가 발광을 할 수 없기 때문에 장치의 후면에 별도의 광원을 설치하여 색상 및 화면을 구현한다. Since the liquid crystal display itself cannot emit light, the liquid crystal display (LCD) device implements color and screen by installing a separate light source on the back of the device.
상기 발광 장치로는 백라이트 유닛(BLU)이 널리 사용되고 있으며, 최근 액정 디스플레이 장치의 두께를 줄여나가는 추세에 따라 기존에 사용되던 냉음극형광램프(CCFL: Cold Cathode Fluorescent Lamp) 대신 LED(Light Emitting Diode)의 사용이 급격한 증가를 이루고 있다. LED(Light Emitting Diode)는 수은을 사용하지 않으며, 색 재현성이 뛰어난 장점을 가지고 있다. As the light emitting device, a backlight unit (BLU) is widely used, and instead of a cold cathode fluorescent lamp (CCFL), an LED (Light Emitting Diode) is used in accordance with the recent trend of reducing the thickness of liquid crystal display devices. The use of is increasing rapidly. Light emitting diodes (LEDs) do not use mercury and have excellent color reproducibility.
백라이트 유닛 전면에 LED 가 분포되어 있는 직하형에 비해 LED가 측면에 분포되어 있는 에지형 BLU는 소비 전력 및 제품 두께에서 장점을 갖고 있으며 적용 범위가 늘어나고 있다. Edge-type BLUs with LEDs on the side have advantages in terms of power consumption and product thickness compared to the direct type with LEDs on the front of the backlight unit.
에지형 BLU에는 측면에서 발생하는 광원을 전면으로 내보낼 수 있는 도광판이 사용된다. 광원에서 발생한 빛은 도광판 측면으로부터 도광판 내부로 입사되어 전면으로 출사된다. 이러한 방식에서는 도광판을 통과하는 빛의 경로가 비교적 길어 광 손실이 많아지기 때문에 이 현상을 방지하기 위해 투과율이 높은 폴리메틸메타크릴레이트(PMMA, Polymethyl methacrylate)계열의 원료가 주로 사용된다. 그러나 폴리메틸메타크릴레이트계열의 원료는 화학구조상 수분에 취약하여 이러한 원료가 적용된 도광판은 고온 고습한 환경에서 휨 및 치수의 안정성이 떨어지는 단점이 있다.Edge-type BLU uses a light guide plate that can emit light from the side to the front. Light generated from the light source enters the light guide plate from the side of the light guide plate and exits to the front surface. In this method, since the light path through the light guide plate is relatively long and the light loss is increased, a material of polymethyl methacrylate (PMMA) series having high transmittance is mainly used to prevent this phenomenon. However, polymethyl methacrylate-based raw materials are vulnerable to moisture due to their chemical structure, so that the light guide plate to which these raw materials are applied has a disadvantage in that warpage and dimensional stability are poor in a high temperature and high humidity environment.
관련한 기술의 일예로 한국특허공개 10-2012-0088944호(2012.08.09.공개)에는 복수의 층으로 형성된 도광판에 대해 기재하고 있는바, 구체적으로는 패턴이 형성되고 MMA 함량이 높은 재료로 이루어진 패턴층과, MMA 함량이 낮은 재료로 이루어진 커버층이 합착되어 형성된 도광판에 대해 기재하고 있다. 이러한 도광판은 레이저 또는 열 가공에 의한 황변의 문제를 해결할 수 있다고 기재하고 있다. As an example of the related technology, Korean Patent Publication No. 10-2012-0088944 (2012.08.09.) Discloses a light guide plate formed of a plurality of layers. Specifically, a pattern is formed and a pattern made of a material having a high MMA content. A light guide plate formed by bonding a layer and a cover layer made of a material having a low MMA content is described. Such a light guide plate is described to solve the problem of yellowing by laser or thermal processing.
본 발명은 외부 환경에 대한 치수 안정성이 우수한 도광판을 제공하고자 한다.The present invention is to provide a light guide plate excellent in dimensional stability to the external environment.
본 발명은 외부 환경에 대한 치수안정성이 우수하면서도 레이저 가공이 용이하고 또한 내스크래치성이 우수한 도광판을 제공하고자 한다.The present invention is to provide a light guide plate having excellent dimensional stability to the external environment, easy laser processing and excellent scratch resistance.
본 발명은 궁극적으로 외부 환경에 대한 치수 안정성, 레이저 가공의 용이성 및 내스크래치성이 우수하면서도, 휘도 저하를 최소화할 수 있는 도광판을 제공하고자 한다. The present invention aims to provide a light guide plate that can ultimately minimize dimensional stability, ease of laser processing and scratch resistance while reducing luminance.
본 발명은 또한 이러한 도광판을 적용하여 가공성 및 내스크래치성을 증대시킬 수 있고 고휘도를 구현할 수 있는 백라이트 유닛을 제공하고자 한다. The present invention also provides a backlight unit that can increase the workability and scratch resistance by applying such a light guide plate and can implement high brightness.
이에 본 발명은 광투과율이 적어도 90%이고, 굴절율이 1.47~1.59이고, 수분흡수율이 0.30% 미만인 수지를 주성분으로 하는 기재층의 하면에, 기재층의 주성분 수지와 대비하여 굴절율의 차이가 0.05 이하이고 경도가 적어도 1H 높으며, 광투과율이 적어도 90%인 수지를 주성분으로 하는 표면층을 포함하는 도광판을 제공한다.Accordingly, the present invention has a difference in refractive index of 0.05 or less on the lower surface of a base layer containing a resin having a light transmittance of at least 90%, a refractive index of 1.47 to 1.59, and a water absorption of less than 0.30% as a main component of the base layer. And a light guide plate having a hardness of at least 1H, and having a resin having a light transmittance of at least 90% as a main component.
상기 구현예에 의한 도광판에 있어서, 표면층은 그 두께가 도광판 전체 두께 대비 1 내지 5%인 것일 수 있다. In the light guide plate according to the embodiment, the thickness of the surface layer may be 1 to 5% of the total thickness of the light guide plate.
상기 구현예에 의한 도광판에 있어서, 표면층은 그 두께가 30㎛ 내지 150㎛인 것일 수 있다. In the light guide plate according to the embodiment, the surface layer may have a thickness of 30㎛ to 150㎛.
상기 구현예에 의한 도광판에 있어서, 표면층은 다수의 음각패턴을 포함하는 것일 수 있다.In the light guide plate according to the embodiment, the surface layer may include a plurality of intaglio patterns.
상기 구현예에 의한 도광판에 있어서, 다수의 음각패턴은 표면층 내에만 존재하거나, 표면층을 관통하여 기재층의 일정 두께까지 침투하는 형상을 갖는 것일 수 있다.In the light guide plate according to the embodiment, the plurality of intaglio patterns may exist only in the surface layer or may have a shape penetrating through the surface layer to a predetermined thickness of the base layer.
상기 구현예에 의한 도광판에 있어서, 다수의 음각 패턴은 기재층 총 두께의 0.1~10%에 해당되는 두께까지 침투하는 형상을 갖는 것일 수 있다.In the light guide plate according to the embodiment, the plurality of intaglio patterns may have a shape that penetrates to a thickness corresponding to 0.1 to 10% of the total thickness of the base layer.
상기 구현예에 의한 도광판에 있어서, 다수의 음각 패턴은 그 종단면의 입체형상이 반원, 삼각형, 사각형 및 부정형으로 구성된 군에서 선택되는 것일 수 있다.In the light guide plate according to the above embodiment, the plurality of intaglio patterns may be one selected from the group consisting of semicircles, triangles, squares, and irregular shapes of three-dimensional shapes of longitudinal sections thereof.
바람직한 일 구현예에 의한 도광판은 공압출법으로 제조된 것일 수 있다.The light guide plate according to the preferred embodiment may be manufactured by a coextrusion method.
상기 구현예에 의한 도광판에 있어서, 공압출법은 기재층과 표면층을 이루는 각각의 수지 조성을 압출기를 사용하여 가열 용융하여 유동상태로 한 뒤, 피드 블록(Feed Block)을 통해 동시에 용융토출하여 T다이를 통해 압출하면서 연속으로 압착하되, 표면의 두께균일도가 20% 이하를 만족하도록 수행될 수 있다. In the light guide plate according to the above embodiment, the co-extrusion method heat melts each resin composition constituting the substrate layer and the surface layer by using an extruder to make a fluid state, and then simultaneously melt-discharges through a feed block (T die). While pressing through continuously while extruding, the thickness uniformity of the surface layer can be performed to satisfy 20% or less.
상기 구현예에 의한 도광판에 있어서, 기재층은 폴리카보네이트계 수지, 폴리스티렌계 수지, 아크릴계 수지, 올레핀계 수지, 폴리에스테르계 수지 및 폴리아미드계 수지 중 선택된 수지, 이들의 공중합체, 이들의 혼합물 및 이들의 유도체로 구성된 군에서 선택된 수지를 주성분으로 하는 것일 수 있다. In the light guide plate according to the embodiment, the base layer is a resin selected from polycarbonate resin, polystyrene resin, acrylic resin, olefin resin, polyester resin and polyamide resin, copolymers thereof, mixtures thereof, and It may be based on a resin selected from the group consisting of these derivatives.
상기 구현예에 의한 도광판에 있어서, 표면층은 폴리카보네이트계 수지, 폴리스티렌계 수지, 아크릴계 수지, 올레핀계 수지, 폴리에스테르계 수지 및 폴리아미드계 수지 중 선택된 수지, 이들의 공중합체, 이들의 혼합물 및 이들의 유도체로 구성된 군에서 선택된 수지를 주성분으로 하는 것일 수 있다.In the light guide plate according to the embodiment, the surface layer is a resin selected from polycarbonate resin, polystyrene resin, acrylic resin, olefin resin, polyester resin and polyamide resin, copolymers thereof, mixtures thereof and these It may be based on a resin selected from the group consisting of derivatives of.
상기 구현예에 의한 도광판에 있어서, 기재층은 메틸메타크릴레이트를 60중량%이하로 포함하는 공중합체를 주성분으로 하는 것일 수 있다.In the light guide plate according to the embodiment, the base layer may be a copolymer containing methyl methacrylate at 60 wt% or less as a main component.
상기 구현예에 의한 도광판에 있어서, 표면층은 폴리메틸메타크릴레이트 수지 또는 메틸메타크릴레이트를 적어도 70중량% 포함하는 공중합체를 주성분으로 하는 것일 수 있다. In the light guide plate according to the embodiment, the surface layer may be a copolymer containing at least 70% by weight of polymethyl methacrylate resin or methyl methacrylate.
상기 구현예에 의한 도광판은 기재층이 메틸메타크릴레이트-스티렌 수지로 구성되고, 표면층은 폴리메틸메타크릴레이트 수지로 구성된 것일 수 있다. In the light guide plate according to the embodiment, the substrate layer may be made of methyl methacrylate-styrene resin, and the surface layer may be made of polymethyl methacrylate resin.
본 발명의 예시적인 일 구현예에서는 상기 일 구현예들에 의한 도광판을 포함하는 백라이트 유닛을 제공한다.An exemplary embodiment of the present invention provides a backlight unit including the light guide plate according to the above embodiments.
본 발명에 따르면, 외부 환경에 대한 치수 안정성, 레이저 가공의 용이성 및 내스크래치성이 우수하면서도, 휘도 저하를 최소화할 수 있는 도광판을 제공할 수 있고, 이러한 도광판을 적용함에 따라 백라이트 유닛의 가공성 및 내스크래치성을 증대시킬 수 있을 뿐만 아니라 고휘도를 구현하는 데 이바지할 수 있다. According to the present invention, it is possible to provide a light guide plate which is excellent in dimensional stability, ease of laser processing and scratch resistance to an external environment, and can minimize luminance deterioration. Not only can it increase scratchability, but it can also contribute to high brightness.
도 1 내지 3은 본 발명의 일 구현예에 따른 도광판의 단면도를 나타낸 것으로, 1 to 3 are cross-sectional views of a light guide plate according to an embodiment of the present invention.
도 1은 음각패턴을 포함하지 않는 표면층을 갖는 도광판의 일예이고, 1 is an example of a light guide plate having a surface layer not including an intaglio pattern;
도 2는 다수의 음각패턴을 포함하는 표면층을 갖는 도광판의 일예이고,2 is an example of a light guide plate having a surface layer including a plurality of negative patterns;
도 3은 본 발명의 일 구현예에 따른 도광판에 포함된 다수의 음각 패턴이 표면층 두께(x)를 관통하여 기재층 두께(y) 중 일부 두께까지 침투하는 형상을 갖도록 일정 높이(h)로 형성된 것임을 용이하게 보이기 위해 나타낸 것이며,FIG. 3 is formed at a predetermined height h such that a plurality of intaglio patterns included in the light guide plate according to the exemplary embodiment of the present invention penetrate the surface layer thickness x to penetrate to a part of the thickness of the substrate layer y. Are shown to facilitate
도 4는 상부 패턴(100)이 형성된 기재층과 그 기재층의 하면에 다수의 음각패턴을 포함하는 표면층을 갖는 도광판의 일예이다. 4 is an example of a light guide plate having a base layer on which the upper pattern 100 is formed and a surface layer including a plurality of intaglio patterns on the bottom surface of the base layer.
<부호의 설명><Description of the code>
10: 기재층, 10: base material layer,
20: 표면층, 40: 음각 패턴20: surface layer, 40: engraved pattern
100: 상부 패턴100: upper pattern
이하, 본 발명을 도면은 참조하여 보다 상세히 설명한다.Hereinafter, the present invention will be described in more detail with reference to the drawings.
본 발명의 도광판의 일예를 도시하면 도 1과 같을 수 있으며, 이는 광투과율이 적어도 90%이고, 굴절율이 1.47~1.59이고, 수분흡수율이 0.30% 미만인 수지를 주성분으로 하는 기재층(10)의 하면에, 기재층의 주성분 수지와 대비하여 굴절율의 차이가 0.05 이하이고 경도가 적어도 1H 높으며, 광투과율이 적어도 90%인 수지를 주성분으로 하는 표면층(20)을 갖는다.An example of the light guide plate of the present invention may be the same as that of FIG. 1, which is a lower surface of the base layer 10 including a resin having a light transmittance of at least 90%, a refractive index of 1.47 to 1.59, and a water absorption of less than 0.30%. The surface layer 20 is mainly composed of a resin having a difference in refractive index of 0.05 or less, a hardness of at least 1H, and a light transmittance of at least 90%, as compared with the main component resin of the base layer.
[기재층][Base layer]
본 발명에 따른 도광판에 있어서, 기재층은 광학적 특성이 우수한 수지를 주성분으로 하는 것이 바람직한바, 구체적으로는 광투과율이 적어도 90%이상이고, 굴절율이 적어도 1.47~1.59인 수지를 주성분으로 하는 것일 수 있다. In the light guide plate according to the present invention, the base layer preferably contains a resin having excellent optical properties as a main component, specifically, a light transmittance of at least 90% or more, and a refractive index of at least 1.47 to 1.59 as a main component. have.
상기 및 이하의 기재에 있어서 수지 조성에서의 '주성분으로 하는'이라는 용어는, '도광판으로 요구되는 광학적 특성을 저해하지 않는 범위 내에서, 해당 층의 전체 수지 조성에 있어서 적어도 95중량%이상을 차지하는 양으로 포함되는 성분'으로 정의하고자 한다. In the above and the following descriptions, the term 'main component' in the resin composition is at least 95% by weight or more in the total resin composition of the layer within a range not impairing the optical properties required for the light guide plate. It is intended to be defined as 'components included in amounts'.
상기한 물성을 만족하는 수지는 광학적 특성이 우수한 수지들로, 이의 일예로는 폴리카보네이트계 수지, 폴리스티렌계 수지, 아크릴계 수지, 올레핀계 수지, 폴리에스테르계 수지 및 폴리아미드계 수지 중 선택된 수지, 이들의 공중합체, 이들의 혼합물 및 이들의 유도체로 구성된 군에서 선택된 수지를 들 수 있다. Resins satisfying the above-described physical properties are resins having excellent optical properties, and examples thereof include polycarbonate-based resins, polystyrene-based resins, acrylic resins, olefin-based resins, polyester-based resins, and polyamide-based resins. And a resin selected from the group consisting of copolymers thereof, mixtures thereof and derivatives thereof.
특히 외부환경에 대한 치수안정성이 우수한 측면에서 기재층은 수분흡수율이 0.30% 미만인 것이 바람직하며, 이러한 점에서 메틸메타크릴레이트를 60중량% 이하로 포함하는 공중합체인 것이 바람직할 수 있다. 특히 메틸메타크릴레이트와 스티렌과의 공중합체(‘MS 수지’로 약칭함)인 것이 바람직할 수 있다. In particular, in terms of excellent dimensional stability to the external environment, the base layer preferably has a water absorption of less than 0.30%, and in this regard, it may be preferable that the copolymer includes methyl methacrylate at 60 wt% or less. In particular, it may be preferable that the copolymer of methyl methacrylate and styrene (abbreviated as "MS resin").
MS 수지는 가볍고 저렴한 열가소성 플라스틱이며, 수분 흡수율이 낮다. 이를 주성분으로 하는 경우 결과적으로 도광판의 치수안정성이 좋아질 수 있다.MS resins are lightweight, inexpensive thermoplastics and have low water absorption. In the case of using this as a main component, the dimensional stability of the light guide plate may be improved as a result.
MS 수지는 보통 메틸메타크릴레이트의 함량에 따라 MS500, MS600 또는 MS750등으로 명명되며, 본 발명에서는 이들 MS수지 중 MS600 또는 MS500을 사용하는 것이 바람직할 수 있다. 가장 좋기로는 기재층 전체 수지가 이러한 MS수지인 것일 수 있다. MS resins are usually named MS500, MS600 or MS750 according to the content of methyl methacrylate, and in the present invention, it may be preferable to use MS600 or MS500 among these MS resins. Most preferably, the entire base layer resin may be such an MS resin.
한편, 기재층은 압출 시 안정적인 두께 형성과 디스플레이의 박막화를 고려할 때 그 두께가 0.5 ~ 4.5mm인 것이 바람직할 수 있다.Meanwhile, the substrate layer may have a thickness of 0.5 to 4.5 mm in consideration of stable thickness formation and thinning of the display during extrusion.
기재층은 출사광면, 즉 기재층의 상부면이 구조적으로 패턴을 갖지 않거나 본 발명의 효과를 저해하지 않는 범위 내에서 다양한 입체 패턴이 형성된 구조를 가질 수 있음은 물론이다. 휘도 향상 측면에서 좋기로는 렌티큘러 패턴인 것일 수 있으나, 이에 한정되는 것은 아니다. The substrate layer may have a structure in which various three-dimensional patterns are formed within a range in which the emission light surface, that is, the upper surface of the substrate layer does not have a pattern structurally or impair the effects of the present invention. In terms of improving luminance, the lenticular pattern may be, but is not limited thereto.
기재층의 상부면이 패턴을 갖는 구조인 경우, 기재층의 두께는 상부 패턴 부분을 포함하는 전체 두께를 의미한다.When the upper surface of the substrate layer has a pattern, the thickness of the substrate layer means the entire thickness including the upper pattern portion.
[표면층] [Surface layer]
도광판에 있어서 표면층은 광경로를 고려한 다양한 패턴이 형성되는 층으로, 일반적으로 패턴의 형성방법으로는 프린팅 기법이나 V-cut 기법 등이 적용되어 왔다. In the light guide plate, the surface layer is a layer in which various patterns in consideration of the optical path are formed, and in general, a printing technique or a V-cut technique has been applied as a pattern formation method.
패턴의 형성방법에 있어서 레이저 가공은 대면적의 미세패턴 가공을 가능케하는 점, 다양한 형태의 미세패턴을 형성할 수 있는 점, 짧은 시간과 높은 출력으로 가공 시료에 가해지는 충격이 적어 고품질의 초정밀 미세 가공기술이지만, 재료에 따라 가공이 용이하지 않거나 스크래치가 발생되는 등 제약이 따른다.In the pattern formation method, laser processing enables the processing of large-area micropatterns, the ability to form various types of micropatterns, and high impact ultra-precision fineness due to less impact on the processed sample with short time and high output. Although processing technology, depending on the material is not easy processing, or scratches occur, such as constraints.
이러한 점을 고려하여 본 발명 도광판의 표면층은 기재층의 주성분 수지와 대비하여 굴절율의 차이가 0.05 이하이고 경도가 적어도 1H 높으며, 광투과율이 적어도 90%이상인 수지를 주성분으로 한다. In consideration of this point, the surface layer of the light guide plate of the present invention is composed of a resin having a refractive index difference of 0.05 or less, a hardness of at least 1H high, and a light transmittance of at least 90%, as compared with the main component resin of the base layer.
이러한 물성을 만족할 수 있는 수지로는 폴리카보네이트계 수지, 폴리스티렌계 수지, 아크릴계 수지, 올레핀계 수지, 폴리에스테르계 수지 및 폴리아미드계 수지 중 선택된 수지, 이들의 공중합체, 이들의 혼합물 및 이들의 유도체로 구성된 군에서 선택된 수지를 들 수 있으며, 기재층의 주성분 수지를 고려하여 상기한 물성을 만족하는 범주 내에서 선택하여 사용할 수 있다. Resins that can satisfy such physical properties include selected resins of polycarbonate resins, polystyrene resins, acrylic resins, olefin resins, polyester resins, and polyamide resins, copolymers thereof, mixtures thereof, and derivatives thereof. The resin selected from the group consisting of, may be selected and used within the range of satisfying the above-described physical properties in consideration of the main component resin of the base layer.
특히 가공성과 내스크래치성이 우수한 측면에서 표면층은 메틸메타크릴레이트를 적어도 70중량% 이상으로 포함하는 공중합체이거나 폴리메틸메타크릴레이트 수지(이하, ‘PMMA 수지’로 약칭함)인 것이 바람직할 수 있다. In particular, in view of excellent processability and scratch resistance, the surface layer may be a copolymer including methyl methacrylate at least 70% by weight or more, or a polymethyl methacrylate resin (hereinafter, abbreviated as 'PMMA resin'). have.
일예로, 기재층이 MS 수지를 주성분으로 하는 경우, MS 수지와 대비하여 경도가 높은 PMMA 수지를 주성분으로 하는 표면층은 내스크래치성과 가공성이 우수하다.For example, when the base material layer contains MS resin as a main component, the surface layer containing PMMA resin having a higher hardness than the MS resin as a main component is excellent in scratch resistance and workability.
가장 좋기로는 표면층은 표면층 전체 수지가 PMMA 수지인 것일 수 있다. Most preferably, the surface layer may be one in which the entire surface layer resin is a PMMA resin.
본 발명에서 가공성과 내스크래치성 등을 고려하여 표면층을 두기는 하지만, 광경로를 고려할 때 기재층으로만 이루어진 도광판이 최선일 수 있다. 기재층 이외에 다른 층을 두게 되면 휘도 손실이 불가피하다. In the present invention, although the surface layer is disposed in consideration of workability and scratch resistance, the light guide plate made of only the base layer may be the best when considering the optical path. If a layer other than the base layer is provided, luminance loss is inevitable.
이러한 점을 고려하여 본 발명의 도광판에 있어서 표면층은 최대한 박막으로 형성되는 것이 바람직하다. In consideration of this point, in the light guide plate of the present invention, the surface layer is preferably formed as thin as possible.
여기서 박막의 정도는 도광판 전체 두께 대비 1 내지 5% 정도, 구체적인 일예로는 30㎛ 내지 150㎛ 정도인 것이며, 특히 좋기로는 30 내지 90㎛의 두께로 표면층이 형성되는 것이다. Here, the degree of the thin film is about 1 to 5% of the total thickness of the light guide plate, and a specific example is about 30 μm to 150 μm, and particularly preferably, the surface layer is formed to a thickness of 30 to 90 μm.
상기와 같은 정도의 범위 내로 표면층을 형성하게 되면 실질적으로 기재층과의 계면을 형성하지 않는 정도로 표면층이 형성됨으로써 층간 계면에 의한 광경로 저해를 최소화할 수 있다.When the surface layer is formed within the range of the above degree, the surface layer is formed to such an extent that it does not substantially form an interface with the substrate layer, thereby minimizing optical path inhibition by the interlayer interface.
본 발명의 바람직한 일 구현예에 의한 도광판은 공압출법으로 제조된 것일 수 있는데, 구체적으로는 기재층과 표면층을 이루는 각각의 수지 조성을 압출기를 사용하여 가열 용융하여 유동상태로 한 뒤, 피드 블록(Feed Block)을 통해 동시에 용융토출하여 T다이를 통해 필름상으로 압출하면서 연속으로 압착하되, 표면층의 두께균일도가 20% 이하를 만족하도록 수행하는 것이 바람직할 수 있다. The light guide plate according to the preferred embodiment of the present invention may be manufactured by a coextrusion method. Specifically, each resin composition constituting the base layer and the surface layer is melted by heating using an extruder to be in a fluid state, and then a feed block ( At the same time through melt feed through the feed block) and extruded to the film through the T-die while pressing continuously, it may be desirable to perform so that the uniformity of the thickness of the surface layer is 20% or less.
표면층의 두께 균일도가 20% 초과일 경우, 휘도 균일도 저하 및 층간 계면에 의한 광 저하가 나타날 수 있다. When the thickness uniformity of the surface layer is more than 20%, a decrease in luminance uniformity and light degradation due to an interlayer interface may appear.
공압출에 있어서 표면층의 두께 조정을 위한 인자들은 다양한데 그 중 토출속도는 정해진 두께에 따라 공정적으로 고정되는 요소에 해당된다. 일예로 표면층 두께가 40㎛일 경우, 스크류 직경 65mm인 압출기를 통해 표면층 수지 조성 15kg/hr의 토출속도로, 그리고 스크류 직경 120mm인 압출기를 통해 기재층 수지 조성 700kg/hr의 토출속도로 압출이 진행될 수 있다. The factors for adjusting the thickness of the surface layer in coextrusion vary, among which the discharge rate corresponds to an element which is fixed fairly according to a predetermined thickness. For example, when the surface layer thickness is 40 μm, extrusion may be performed at a discharge rate of 15 kg / hr of surface layer resin composition through an extruder having a screw diameter of 65 mm, and at a discharge rate of 700 kg / hr of a base layer resin composition through an extruder having a screw diameter of 120 mm. Can be.
표면층의 두께 균일도는 기재층과 표면층 각각의 흐름 속도를 맞추는 것이 중요한데, 이는 수지가 용융되어 있을 때 용융 온도와 스크류의 속도에 따라 각 층의 압력이 달라지고, 흐름속도가 달라지기 때문이다. 따라서 각층의 흐름속도를 유사하게 해야 하며, 각층의 압력이 유사해야한다. 이를 위한 변수는 스크류 속도, 기어펌프 속도(rpm) 및 용융 온도 등이다. The thickness uniformity of the surface layer is important to match the flow rate of each of the base layer and the surface layer, because the pressure of each layer and the flow rate is different depending on the melting temperature and the screw speed when the resin is molten. Therefore, the flow velocity of each layer should be similar, and the pressure of each layer should be similar. Variables for this are screw speed, gear pump speed (rpm) and melting temperature.
이와 같은 공정요소의 제어를 통해 표면층의 두께 균일도를 20% 이하로 제어하는 것이 바람직하다. It is preferable to control the thickness uniformity of the surface layer to 20% or less through the control of such process elements.
이로써 박막인 표면층이 형성되어 휘도의 저해없이 스크래치내성과 가공성이 우수한 도광판을 얻을 수 있다.Thereby, the surface layer which is a thin film is formed, and the light-guide plate which is excellent in scratch resistance and workability can be obtained, without impairing brightness.
이와 같이 얻어지는 도광판은 비록 기재층 이외에 표면층을 더 포함하고 있다고 하더라도 표면층이 광학적 이물층으로 작용받지 않을 수 있다. The light guide plate obtained as described above may have a surface layer not acting as an optical foreign material layer even though it further includes a surface layer in addition to the substrate layer.
[음각 패턴][Intaglio pattern]
한편, 본 발명의 도광판은 표면층 면에 패턴을 가져 추가적으로 휘도를 향상시킬 수 있으며, 패턴을 가질 경우 구체적으로는 다수의 음각 패턴일 수 있다. 다수의 음각 패턴은 표면층 두께 내에 존재할 수도 있고, 도 2 내지 도 3으로 도시한 것과 같이 표면층을 관통하여 기재층 두께의 일정 두께까지를 침투하는 형상으로 형성될 수 있다. On the other hand, the light guide plate of the present invention may further improve the brightness by having a pattern on the surface layer surface, specifically, may have a plurality of intaglio patterns. A plurality of intaglio patterns may exist within the surface layer thickness, and may be formed in a shape that penetrates the surface layer and penetrates up to a predetermined thickness of the substrate layer thickness as shown in FIGS. 2 to 3.
도면 상에 표현된 음각 패턴은 비록 동일한 규격의 음각 패턴이 동일 간격으로 연속되는 것으로 표현되어 있으나, 입광면/대광면을 고려하여 그 패턴의 규격 및/또는 간격이 달라질 수 있음은 물론이다. 여기서 입광면은 LED 패키지의 빛이 입사되는 도광판의 일측면을 말하고, 대광면은 입광면에 대향된 타 측면을 의미한다. Although the intaglio patterns represented on the drawings are expressed as successive intaglio patterns of the same standard, the size and / or spacing of the patterns may be changed in consideration of the light incident surface / the light facing surface. Here, the light incident surface refers to one side of the light guide plate on which the light of the LED package is incident, and the light incident surface refers to the other side opposite to the light incident surface.
일예로 입광면에 가까운 면에서 광원으로부터 멀어질수록 패턴의 간격이 좁아지도록 형성될 수 있다. For example, the distance between the patterns may be narrower as the distance from the light source is closer to the light incident surface.
표면층을 관통하여 기재층 두께의 일정 두께까지를 침투하는 형상으로 형성되는 경우를 도 3을 참조하여 구체적으로 설명하면, 음각 패턴의 높이(h)는 표면층의 두께(x)와 기재층 두께(y)의 0.1 ~ 10%에 해당되는 두께와의 합으로 표현될 수 있으며, 이는 식 1로 수식화할 수 있다.Referring to FIG. 3, the height h of the intaglio pattern is the thickness x of the surface layer and the thickness y of the base layer. It can be expressed as a sum with a thickness corresponding to 0.1 to 10% of), which can be formulated by Equation 1.
<식 1><Equation 1>
x + (1/1000)y ≤ h ≤ x + (1/10)yx + (1/1000) y ≤ h ≤ x + (1/10) y
여기서, x는 표면층의 두께이고, y는 기재층의 두께이며, h는 음각 패턴의 높이이다.Where x is the thickness of the surface layer, y is the thickness of the base layer, and h is the height of the intaglio pattern.
상기 식 1에서 음각 패턴의 높이(h)가 "x + (1/1000)y" 미만이면 음각 패턴 형성으로 인한 휘도 상승 효과가 미미한 문제가 있고, "x + (1/10)y" 초과이면 레이져 가공시간이 오래 걸리며, 빛시인성 문제가 있다.If the height (h) of the intaglio pattern is less than "x + (1/1000) y" in Equation 1, there is a slight problem that the luminance increase effect due to the intaglio pattern is formed. Laser processing takes a long time and there is a light visibility problem.
한편, 상기 음각 패턴은 상술한 정도의 침투 형상을 만족하는 것이라면 그 입체구조적인 제한은 없으며, 일예로 그 종단면의 형상이 반원, 삼각형, 사각형 및 부정형으로 구성된 군에서 선택되는 것일 수 있다. On the other hand, the intaglio pattern is not limited to the three-dimensional structure as long as it satisfies the above-described degree of penetration shape, for example, the shape of the longitudinal section may be selected from the group consisting of semicircles, triangles, squares and irregular shapes.
또한, 상기 음각 패턴은 연속 또는 불연속적으로 인접하여 형성될 수 있음은 물론이다. In addition, the engraved pattern may be formed adjacent to each other continuously or discontinuously.
본 발명에 있어서, 음각 패턴은 상술한 것과 같이 기재층 총 두께의 일정 범위까지 침투된 형태로 형성되어, 도광판의 일 측면으로부터 입사하는 광이 다른 일 측면으로 빠져나가는 것을 방지함으로써 궁극적으로 휘도 저하를 방지할 수 있다. In the present invention, the intaglio pattern is formed to penetrate to a predetermined range of the total thickness of the base layer as described above, thereby preventing the light incident from one side of the light guide plate from escaping to the other side, thereby ultimately reducing luminance. It can prevent.
상술한 것과 같은 본 발명의 도광판은, 치수안정성이 우수한 기재층과 경도가 우수한 표면층, 및 기재층의 일부 두께까지 침투된 형태로 형성되는 음각패턴으로 인해, 내스크래치성과 가공성이 우수하면서도 휘도 저하를 최소화한 도광판을 제공할 수 있다.The light guide plate of the present invention as described above, due to the intaglio pattern formed in the form of the base layer having excellent dimensional stability, the surface layer having excellent hardness, and penetrates to a part of the thickness of the base layer, has excellent scratch resistance and workability, while reducing luminance. Minimizing the light guide plate can be provided.
이러한 도광판을 포함하는 백라이트 유닛은 휘도 저하 방지, 내스크래치성 및 가공성이 향상된 효과를 나타낼 수 있다.The backlight unit including the light guide plate may exhibit an effect of preventing luminance deterioration, scratch resistance, and workability.
이하, 본 발명을 실시예를 통하여 보다 상세히 설명하나, 본 발명의 범위가 하기 실시예로 한정되는 것은 아니다.Hereinafter, the present invention will be described in more detail with reference to Examples, but the scope of the present invention is not limited to the following Examples.
실시예 1Example 1
MS(Denka社, MS500, 메틸메타크릴레이트 50중량%와 스티렌 50중량%와의 공중합체, 광투과율 91%, 굴절율 1.54, 연필경도(ASTM D3363) 1H, 수분흡수율 0.25%) 700kg/hr를 1축 스크류 직경 120mm인 압출기에 투입하여 230~240℃에서 압출하고, PMMA(LGMMA社, HP202, 광투과율 94%, 굴절율 1.49, 연필경도(ASTM D3363) 2H) 15kg/hr를 1축 스크류 직경 65mm인 압출기에 투입하여 240~250℃에서 압출하여, 피드블록(feed block)을 통해 동시에 용융토출하여 T-다이를 통해 압출 및 압착함으로써 도광판을 제조하였다.MS (Denka, MS500, copolymer of 50% by weight of methyl methacrylate with 50% by weight of styrene, light transmittance of 91%, refractive index 1.54, pencil hardness (ASTM D3363) 1H, water absorption 0.25%) 700kg / hr Extruder with screw diameter of 120mm, extruded at 230 ~ 240 ℃, PMMA (LGMMA, HP202, light transmittance of 94%, refractive index of 1.49, pencil hardness (ASTM D3363) 2H) 15kg / hr It was added to the extrusion at 240 ~ 250 ℃, melt discharged through the feed block (feed block) at the same time to produce a light guide plate by extruding and pressing through a T-die.
이때 스크류의 속도, 기어펌프 rpm 및 용융 온도를 제어하여 두께균일도 20%가 되도록 표면층을 형성하였다. At this time, the surface layer was formed so that the thickness uniformity was 20% by controlling the speed of the screw, the gear pump rpm and the melting temperature.
상기 표면층에 레이저 패턴을 가공하여 높이가 50㎛, 폭이 60㎛이고, 그 종단면의 형상이 반원형인 음각 패턴을 형성하여, 도광판을 제조하였다.A laser pattern was processed on the surface layer to form a light-curved plate having a height of 50 µm, a width of 60 µm, and a semicircular intaglio pattern of a longitudinal section thereof.
여기에서, 수지 물성 및 표면층 두께균일도는 다음과 같은 방법으로 평가된 것이다. Here, the resin properties and the surface layer thickness uniformity were evaluated by the following method.
(1) 광투과율 : ASTM D1003 방법, Nitto 사의 NDH-2000 측정기기를 사용하여 전광선 투과율 및 헤이즈를 측정하였다.(1) Light transmittance: Total light transmittance and haze were measured using the ASTM D1003 method and the NDH-2000 measuring apparatus manufactured by Nitto.
상기 및 이하의 기재에서 ‘광투과율’은 특이적인 한정이 없는 한 전광선 투과율을 의미하는 것이다. In the above and the following description, "light transmittance" means total light transmittance unless there is a specific limitation.
(2) 굴절율 : ASTM D1218에 의거, 아베 굴절계(Abbe refractometer)를 사용하여 굴절율을 측정하였다.(2) Refractive index: According to ASTM D1218, the refractive index was measured using the Abbe refractometer.
(3) 연필경도(3) pencil hardness
ASTM D3363에 의거, 평가용 연필(미츠비시사제, uni)로 연필 경도 측정기(Heidon사제, 14FW)를 이용하여 500 kg/cm의 하중, 0.5 mm/sec의 속도로 그은 후, 연필 경도를 측정하여 그 결과를 하기 표 2에 나타내었다.According to ASTM D3363, using a pencil hardness tester (manufactured by Mitsubishi Corporation, uni) using a pencil hardness tester (manufactured by Heidon, 14FW) at a load of 500 kg / cm and a speed of 0.5 mm / sec, the pencil hardness was measured and The results are shown in Table 2 below.
(4) 수분흡수율(4) water absorption
ASTM D570 시험 방법을 통하여 측정하였다. 60℃에서 24시간 동안 오븐에서 건조하여 무게를 측정한 후, 23℃의 수분에 24시간 동안 함침한다. 건조 후 함침전 무게와 수분에 함침 후의 무게로부터 하기 식 1에 근거하여 수분 흡수율을 산출하였다. It was measured through the ASTM D570 test method. After weighing by drying in an oven at 60 ° C. for 24 hours, it is impregnated with moisture at 23 ° C. for 24 hours. The water absorption rate was calculated based on the following formula 1 from the weight before drying and the weight after the impregnation after drying.
<식 1> <Equation 1>
수분흡수율(%) = (함침 후 무게 - 건조후 함침 전 무게) / 건조후 함침전 무게 * 100 Water Absorption Rate (%) = (Weight after impregnation-Weight after impregnation) / Weight after impregnation * 100
(5) 표면층 두께 균일도(5) surface layer thickness uniformity
도광판의 단면을 현미경(KEYENCE社의 VK-X100)으로 분석하여 30 지점을 측정한 후, 허용 오차의 백분율로 나타내었다. The cross section of the light guide plate was analyzed by a microscope (VK-X100, manufactured by KEYENCE), and 30 points were measured, and then expressed as a percentage of the tolerance.
허용 오차는 측정값이 표면층 두께에 대하여 생기는 오차 중 어느 정도까지 허용되는가 하는 범위를 말한다. 백분율로 나타내는 경우가 많다. Tolerance refers to the extent to which the measured value is tolerable to errors in the surface layer thickness. Often expressed as a percentage.
두께 균일도는 식 2에 근거하여 산출되는 값으로 정의한다.Thickness uniformity is defined as a value calculated based on Equation 2.
<식 2><Equation 2>
두께 균일도(%) = {(측정 최대값 - 기준값) + (기준값 - 측정 최소값)} / 기준값 × 100Thickness uniformity (%) = {(measurement maximum-reference value) + (reference value-measurement minimum value)} / reference value × 100
실시예 2 내지 4Examples 2-4
표면층의 두께를 표 1에 기재된 바와 같이 변화시킨 것을 제외하고, 실시예 1과 동일한 방법으로 도광판을 제조하였다.A light guide plate was manufactured in the same manner as in Example 1, except that the thickness of the surface layer was changed as described in Table 1.
이때, 스크류의 속도, 기어펌프 rpm 및 용융 온도를 제어하여 표 1로 나타낸 것과 같은 두께균일도를 충족하도록 표면층을 형성하였다. At this time, by controlling the speed of the screw, the gear pump rpm and the melting temperature to form a surface layer to meet the thickness uniformity as shown in Table 1.
실시예 5 내지 8Examples 5-8
표면층에 레이저 패턴을 가공하여 표 1 기재와 같은 높이를 갖고, 그 종단면의 형상이 반원형인 음각 패턴을 형성한 것을 제외하고, 상기 실시예 1과 동일한 방법으로 도광판을 제조하였다.A light guide plate was manufactured in the same manner as in Example 1, except that the surface layer was processed with a laser pattern to form a semi-circular intaglio pattern having the same height as that described in Table 1.
이때, 스크류의 속도, 기어펌프 rpm 및 용융 온도를 제어하여 표 1로 나타낸 것과 같은 두께균일도를 충족하도록 표면층을 형성하였다. At this time, by controlling the speed of the screw, the gear pump rpm and the melting temperature to form a surface layer to meet the thickness uniformity as shown in Table 1.
실시예 9 내지 10Examples 9-10
표면층의 두께 균일도를 표 1 기재와 같이 하고, 그 종단면의 형상이 반원형인 음각 패턴을 형성한 것을 제외하고, 상기 실시예 1과 동일한 방법으로 도광판을 제조하였다.A light guide plate was manufactured in the same manner as in Example 1, except that the thickness uniformity of the surface layer was set as described in Table 1, and the intaglio pattern having the semicircular shape of the longitudinal section thereof was formed.
실시예 11 내지 12Examples 11-12
기재층에 렌티큘러 패턴(실시예 11-폭 200㎛, 높이 50㎛, 실시예 12 -폭 300㎛, 높이 50㎛)이 형성되도록 당해 패턴이 형성된 패턴롤을 사용한 것을 제외하고, 상기 실시예 1과 동일한 방법으로 도광판을 제조하였다.Example 1 and the above except that a pattern roll having the pattern was formed to form a lenticular pattern (Example 11-200 μm in width, Height 50 μm, Example 12 in width 300 μm, height 50 μm) in the substrate layer. In the same manner, a light guide plate was manufactured.
이들 실시예에 따른 도광판의 대표적인 구조는 도 4와 같다. A typical structure of a light guide plate according to these embodiments is shown in FIG. 4.
참고예 1 내지 3Reference Examples 1 to 3
표면층의 두께를 표 1에 기재된 바와 같이 변화시킨 것을 제외하고, 실시예 1과 동일한 방법으로 도광판을 제조하였다.A light guide plate was manufactured in the same manner as in Example 1, except that the thickness of the surface layer was changed as described in Table 1.
이때, 스크류의 속도, 기어펌프 rpm 및 용융 온도를 제어하여 표 1로 나타낸 것과 같은 두께균일도를 충족하도록 표면층을 형성하였다. At this time, by controlling the speed of the screw, the gear pump rpm and the melting temperature to form a surface layer to meet the thickness uniformity as shown in Table 1.
참고예 4 내지 5Reference Examples 4 to 5
표면층의 음각패턴 높이를 표 1에 기재된 바와 같이 변화시킨 것을 제외하고, 실시예 1과 동일한 방법으로 도광판을 제조하였다.A light guide plate was manufactured in the same manner as in Example 1, except that the intaglio pattern height of the surface layer was changed as described in Table 1.
이때, 스크류의 속도, 기어펌프 rpm 및 용융 온도를 제어하여 표 1로 나타낸 것과 같은 두께균일도를 충족하도록 표면층을 형성하였다.At this time, by controlling the speed of the screw, the gear pump rpm and the melting temperature to form a surface layer to meet the thickness uniformity as shown in Table 1.
참고예 6 내지 7Reference Examples 6 to 7
표면층의 두께 균일도를 표 1 기재와 같이 하고, 그 종단면의 형상이 반원형인 음각 패턴을 형성한 것을 제외하고, 상기 실시예 1과 동일한 방법으로 도광판을 제조하였다.A light guide plate was manufactured in the same manner as in Example 1, except that the thickness uniformity of the surface layer was set as described in Table 1, and the intaglio pattern having the semicircular shape of the longitudinal section thereof was formed.
실시예 및 참고예에서 제조된 도광판에 대하여, 아래와 같은 방법으로 휘도 및 패턴시인성을 측정하고, 연필경도를 상기한 방법으로 측정하여 그 결과를 표 2에 나타내었다. 이때의 연필경도는 기재층의 하부면에 대해 측정한 값이다.For the light guide plates manufactured in Examples and Reference Examples, luminance and pattern visibility were measured by the following method, and pencil hardness was measured by the method described above, and the results are shown in Table 2. The pencil hardness at this time is the value measured about the lower surface of a base material layer.
<휘도 측정><Luminance measurement>
BLU(Backlight Unit, 27인치 LED 1vertical)에 도광판(실시예 또는 비교예), 확산필름(코오롱), 프리즘 필름(코오롱) 및 DBEF(3M)을 순차적으로 적층한 후, 휘도 측정장비(BM-7A, TOPCON社) 이용하여 13 지점을 측정한 후, 평균값을 산출하였다.After sequentially stacking a light guide plate (Example or Comparative Example), a diffusion film (KOLON), a prism film (KOLON), and a DBEF (3M) on a BLU (Backlight Unit, 27 inch LED 1vertical), the luminance measuring equipment (BM-7A) After measuring 13 points using, TOPCON), the average value was calculated.
비교예 1의 휘도를 기준(Ref., 100%)으로 하여, 상기 Ref.에 대한 상대 휘도값을 측정하였다. The relative luminance value with respect to Ref. Was measured using the luminance of Comparative Example 1 as a reference (Ref., 100%).
여기서, 비교예 1은 표면층을 형성하지 않고, MS(Denka社, MS500, 메틸메타크릴레이트 50중량%와 스티렌 50중량%와의 공중합체, 광투과율 91%, 굴절율 1.54, 연필경도(ASTM D3363) 1H, 수분흡수율 0.25%)로 된 기재층의 하면에 종단면의 형상이 반원형인 음각 패턴이 형성된 도광판으로 하였다. Here, in Comparative Example 1, without forming a surface layer, MS (Denka, MS500, copolymer of 50% by weight of methyl methacrylate and 50% by weight of styrene, light transmittance of 91%, refractive index of 1.54, pencil hardness (ASTM D3363) 1H And a light guide plate having a semicircular intaglio pattern having a semicircular shape of a longitudinal section on a lower surface of the base material layer having a water absorption of 0.25%).
비교예 2는 기재층에 실시예 11과 같은 규격의 렌티큘러 패턴이 포함된 것을 제외하고, 상기 비교예 1과 동일한 방법으로 도광판을 제조하였다.Comparative Example 2 was a light guide plate was manufactured in the same manner as in Comparative Example 1 except that the base layer contained a lenticular pattern of the same standard as in Example 11.
<패턴시인성 측정><Pattern visibility measurement>
육안으로 도광판을 관찰하여, 하부에 형성된 패턴이 보이는지 유무를 판단하였다.The light guide plate was visually observed to determine whether the pattern formed on the lower part was visible.
표 1
기재층 표면층 음각 패턴
두께(㎛) 상부 패턴 형성유무 두께(㎛) 두께 균일도(%) 높이(㎛) 종단면형상
실시예 1 2960 40 20 50 반원형
실시예 2 2950 50 20 50 반원형
실시예 3 2900 100 20 50 반원형
실시예 4 2870 130 20 50 반원형
실시예 5 2960 40 20 30 반원형
실시예 6 2960 40 20 40 반원형
실시예 7 2960 40 20 60 반원형
실시예 8 2960 40 20 100 반원형
실시예 9 2960 40 5 50 반원형
실시예 10 2960 40 10 50 반원형
실시예 11 2960 렌티큘러 패턴(200㎛ pitch) 40 20 50 반원형
실시예 12 2960 렌티큘러 패턴(300㎛ pitch) 40 20 50 반원형
비교예 1 3000 형성안함 - 50 반원형
비교예 2 3000 렌티큘러 패턴(200㎛ pitch) 형성안함 - 50 반원형
참고예 1 2980 20 20 50 반원형
참고예 2 2830 170 20 50 반원형
참고예 3 2750 250 20 50 반원형
참고예 4 2960 40 20 0.3 반원형
참고예 5 2960 40 20 310 반원형
참고예 6 2960 40 30 50 반원형
참고예 7 2960 40 50 50 반원형
Table 1
Substrate layer Surface layer Engraved pattern
Thickness (㎛) Top pattern formation Thickness (㎛) Thickness uniformity (%) Height (㎛) Profile
Example 1 2960 radish 40 20 50 Semicircular
Example 2 2950 radish 50 20 50 Semicircular
Example 3 2900 radish 100 20 50 Semicircular
Example 4 2870 radish 130 20 50 Semicircular
Example 5 2960 radish 40 20 30 Semicircular
Example 6 2960 radish 40 20 40 Semicircular
Example 7 2960 radish 40 20 60 Semicircular
Example 8 2960 radish 40 20 100 Semicircular
Example 9 2960 radish 40 5 50 Semicircular
Example 10 2960 radish 40 10 50 Semicircular
Example 11 2960 Lenticular pattern (200㎛ pitch) 40 20 50 Semicircular
Example 12 2960 Lenticular pattern (300㎛ pitch) 40 20 50 Semicircular
Comparative Example 1 3000 radish No formation - 50 Semicircular
Comparative Example 2 3000 Lenticular pattern (200㎛ pitch) No formation - 50 Semicircular
Reference Example 1 2980 radish 20 20 50 Semicircular
Reference Example 2 2830 radish 170 20 50 Semicircular
Reference Example 3 2750 radish 250 20 50 Semicircular
Reference Example 4 2960 radish 40 20 0.3 Semicircular
Reference Example 5 2960 radish 40 20 310 Semicircular
Reference Example 6 2960 radish 40 30 50 Semicircular
Reference Example 7 2960 radish 40 50 50 Semicircular
표 2
휘도(%) 패턴시인성 연필경도(ASTM D3363)
실시예 1 120 안보임 2H
실시예 2 117 안보임 2H
실시예 3 113 안보임 2H
실시예 4 110 안보임 2H
실시예 5 110 안보임 2H
실시예 6 115 안보임 2H
실시예 7 126 안보임 2H
실시예 8 132 안보임 2H
실시예 9 129 안보임 2H
실시예 10 125 안보임 2H
실시예 11 128 안보임 2H
실시예 12 130 안보임 2H
비교예 1 100 안보임 H
비교예 2 104 안보임 H
참고예 1 98 안보임 2H
참고예 2 92 안보임 2H
참고예 3 84 안보임 2H
참고예 4 81 안보임 2H
참고예 5 148 보임 2H
참고예 6 98 안보임 2H
참고예 7 86 안보임 2H
TABLE 2
Luminance (%) Pattern visibility Pencil Hardness (ASTM D3363)
Example 1 120 Invisible 2H
Example 2 117 Invisible 2H
Example 3 113 Invisible 2H
Example 4 110 Invisible 2H
Example 5 110 Invisible 2H
Example 6 115 Invisible 2H
Example 7 126 Invisible 2H
Example 8 132 Invisible 2H
Example 9 129 Invisible 2H
Example 10 125 Invisible 2H
Example 11 128 Invisible 2H
Example 12 130 Invisible 2H
Comparative Example 1 100 Invisible H
Comparative Example 2 104 Invisible H
Reference Example 1 98 Invisible 2H
Reference Example 2 92 Invisible 2H
Reference Example 3 84 Invisible 2H
Reference Example 4 81 Invisible 2H
Reference Example 5 148 show 2H
Reference Example 6 98 Invisible 2H
Reference Example 7 86 Invisible 2H

Claims (15)

  1. 광투과율이 적어도 90%이고, 굴절율이 1.47~1.59이며, 수분흡수율이 0.30% 미만인 수지를 주성분으로 하는 기재층의 하면에, On the lower surface of the base material layer containing resin having a light transmittance of at least 90%, a refractive index of 1.47 to 1.59, and a water absorption of less than 0.30%,
    기재층의 주성분 수지와 대비하여 굴절율의 차이가 0.05 이하이고 경도가 적어도 1H 높으며, 광투과율이 적어도 90%인 수지를 주성분으로 하는 표면층을 포함하는 도광판.A light guide plate comprising a surface layer composed mainly of a resin having a difference in refractive index of 0.05 or less, a hardness of at least 1H, and a light transmittance of at least 90%, as compared with the main component resin of the base layer.
  2. 제 1 항에 있어서, 표면층은 그 두께가 도광판 전체 두께 대비 1 내지 5%인 것을 특징으로 하는 도광판. The light guide plate according to claim 1, wherein the surface layer has a thickness of 1 to 5% of the total thickness of the light guide plate.
  3. 제 1 항에 있어서, 표면층은 그 두께가 30㎛ 내지 150㎛인 것을 특징으로 하는 도광판. The light guide plate according to claim 1, wherein the surface layer has a thickness of 30 µm to 150 µm.
  4. 제 1 항 내지 제 3 항 중 어느 한 항에 있어서, 표면층은 다수의 음각패턴을 포함하는 것을 특징으로 하는 도광판. The light guide plate according to any one of claims 1 to 3, wherein the surface layer comprises a plurality of intaglio patterns.
  5. 제 4 항에 있어서, 다수의 음각패턴은 표면층 내에만 존재하거나, 표면층을 관통하여 기재층의 일정 두께까지 침투하는 형상을 갖는 것을 특징으로 하는 도광판.The light guide plate of claim 4, wherein the plurality of intaglio patterns exist only in the surface layer or penetrate the surface layer to penetrate to a predetermined thickness of the base layer.
  6. 제 4 항에 있어서, 다수의 음각패턴은 기재층 총 두께의 0.1~10%에 해당되는 두께까지 침투하는 형상을 갖는 것임을 특징으로 하는 도광판.The light guide plate according to claim 4, wherein the plurality of intaglio patterns have a shape penetrating up to a thickness corresponding to 0.1 to 10% of the total thickness of the base layer.
  7. 제 4 항에 있어서, 다수의 음각 패턴은 그 종단면의 입체형상이 반원, 삼각형, 사각형 및 부정형으로 구성된 군에서 선택되는 것임을 특징으로 하는 도광판.The light guide plate according to claim 4, wherein the plurality of intaglio patterns are selected from the group consisting of semicircles, triangles, squares, and irregular shapes of three-dimensional shapes of longitudinal sections thereof.
  8. 제 1 항 내지 제 3 항 중 어느 한 항에 있어서, 공압출법으로 제조된 것을 특징으로 하는 도광판. The light guide plate according to any one of claims 1 to 3, which is produced by a coextrusion method.
  9. 제 8 항에 있어서, 공압출법은 기재층과 표면층을 이루는 각각의 수지 조성을 압출기를 사용하여 가열 용융하여 유동상태로 한 뒤, 피드 블록(Feed Block)을 통해 동시에 용융토출하여 T다이를 통해 압출하면서 연속으로 압착하되, 표면층의 두께균일도가 20% 이하를 만족하도록 수행되는 것을 특징으로 하는 도광판. The method of claim 8, wherein in the co-extrusion method, each resin composition constituting the substrate layer and the surface layer is melted by heating using an extruder to be in a fluid state, and then simultaneously melt-discharged through a feed block and extruded through a T die. While pressing continuously, the thickness uniformity of the surface layer is performed to satisfy 20% or less Light guide plate, characterized in that.
  10. 제 1 항에 있어서, 기재층은 폴리카보네이트계 수지, 폴리스티렌계 수지, 아크릴계 수지, 올레핀계 수지, 폴리에스테르계 수지 및 폴리아미드계 수지 중 선택된 수지, 이들의 공중합체, 이들의 혼합물 및 이들의 유도체로 구성된 군에서 선택된 수지를 주성분으로 하는 것을 특징으로 하는 도광판.The method of claim 1, wherein the substrate layer is selected from polycarbonate resins, polystyrene resins, acrylic resins, olefin resins, polyester resins and polyamide resins, copolymers thereof, mixtures thereof and derivatives thereof. A light guide plate comprising a resin selected from the group consisting of as a main component.
  11. 제 1 항에 있어서, 표면층은 폴리카보네이트계 수지, 폴리스티렌계 수지, 아크릴계 수지, 올레핀계 수지, 폴리에스테르계 수지 및 폴리아미드계 수지 중 선택된 수지, 이들의 공중합체, 이들의 혼합물 및 이들의 유도체로 구성된 군에서 선택된 수지를 주성분으로 하는 것을 특징으로 하는 도광판.The method of claim 1, wherein the surface layer is selected from polycarbonate resins, polystyrene resins, acrylic resins, olefin resins, polyester resins and polyamide resins, copolymers thereof, mixtures thereof and derivatives thereof. A light guide plate comprising a resin selected from the group consisting of as main components.
  12. 제 1 항에 있어서, 기재층은 메틸메타크릴레이트를 60중량%이하로 포함하는 공중합체를 주성분으로 하는 것을 특징으로 하는 도광판. The light guide plate according to claim 1, wherein the base layer contains a copolymer containing methyl methacrylate in an amount of 60% by weight or less.
  13. 제 1 항에 있어서, 표면층은 폴리메틸메타크릴레이트 수지 또는 메틸메타크릴레이트를 적어도 70중량% 포함하는 공중합체를 주성분으로 하는 것을 특징으로 하는 도광판.The light guide plate according to claim 1, wherein the surface layer is mainly composed of a polymethyl methacrylate resin or a copolymer containing at least 70% by weight of methyl methacrylate.
  14. 제 1 항에 있어서, 도광판은 기재층이 메틸메타크릴레이트-스티렌 수지로 구성되고, 표면층은 폴리메틸메타크릴레이트 수지로 구성된 것을 특징으로 하는 도광판. The light guide plate according to claim 1, wherein the light guide plate is made of a methyl methacrylate-styrene resin, and the surface layer is made of a polymethyl methacrylate resin.
  15. 제 1 항의 도광판을 포함하는 백라이트 유닛.A backlight unit comprising the light guide plate of claim 1.
PCT/KR2015/010176 2014-09-30 2015-09-25 Light guide plate and backlight unit comprising same WO2016052942A1 (en)

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CN201580053016.1A CN107076920A (en) 2014-09-30 2015-09-25 Light guide plate and the back light unit comprising the light guide plate
US15/513,240 US10082617B2 (en) 2014-09-30 2015-09-25 Light guide plate and backlight unit comprising same

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KR10-2014-0131206 2014-09-30
KR20140131206 2014-09-30
KR1020150135391A KR101778961B1 (en) 2014-09-30 2015-09-24 Light Guide Plate and Backlight Unit Assembly Comprising the Same
KR10-2015-0135391 2015-09-24

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101044193B1 (en) * 2011-03-23 2011-06-28 정필문 Patterned light guide plate of led flat lighting apparatus type and manufacturing method thereof and led flat lighting apparatus using the same
KR20110134248A (en) * 2010-06-08 2011-12-14 주식회사 지오라이트 Method for manufacturing the light guide panel with light guide pattern and light guide panel manufactured by the same
KR20120078618A (en) * 2010-12-31 2012-07-10 코오롱인더스트리 주식회사 Light guide plate and backlight unit assembly
KR20120088944A (en) * 2011-02-01 2012-08-09 엘지디스플레이 주식회사 Light guide panel and its manufacturing metohd and liquid crystal display using the same
KR20130059765A (en) * 2011-11-29 2013-06-07 엘지엠엠에이 주식회사 Polymethylmethacrylate resin composition for optical use

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20110134248A (en) * 2010-06-08 2011-12-14 주식회사 지오라이트 Method for manufacturing the light guide panel with light guide pattern and light guide panel manufactured by the same
KR20120078618A (en) * 2010-12-31 2012-07-10 코오롱인더스트리 주식회사 Light guide plate and backlight unit assembly
KR20120088944A (en) * 2011-02-01 2012-08-09 엘지디스플레이 주식회사 Light guide panel and its manufacturing metohd and liquid crystal display using the same
KR101044193B1 (en) * 2011-03-23 2011-06-28 정필문 Patterned light guide plate of led flat lighting apparatus type and manufacturing method thereof and led flat lighting apparatus using the same
KR20130059765A (en) * 2011-11-29 2013-06-07 엘지엠엠에이 주식회사 Polymethylmethacrylate resin composition for optical use

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