WO2016048122A2 - Board panel equipped with film containing transfer printing layer and manufacturing method thereof - Google Patents

Board panel equipped with film containing transfer printing layer and manufacturing method thereof Download PDF

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Publication number
WO2016048122A2
WO2016048122A2 PCT/KR2015/011001 KR2015011001W WO2016048122A2 WO 2016048122 A2 WO2016048122 A2 WO 2016048122A2 KR 2015011001 W KR2015011001 W KR 2015011001W WO 2016048122 A2 WO2016048122 A2 WO 2016048122A2
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layer
weight
board panel
film
resin
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PCT/KR2015/011001
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French (fr)
Korean (ko)
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WO2016048122A3 (en
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이솔민
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이솔민
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/40Layered products comprising a layer of synthetic resin comprising polyurethanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/24Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate

Definitions

  • the present invention relates to a board panel formed with a film including a transfer printing layer that can be used as an interior finishing material of a building as well as an exterior finishing material, and more particularly, to a magnesium board panel and a non-asbestos high density fiber reinforced cement board.
  • 'CRC Board Panel' Cellulose fiber Reinforced Cement Board Panel, hereinafter referred to as 'CRC Board Panel'
  • Porous Lightweight Foamed Concrete Board Panel Autoclaved Lightweigh Concrete Board Panel, hereinafter referred to as 'ALC Board Panel'
  • aluminum board Undercoat is formed on the surface of various board panels such as panel, MDF board panel (Medium Density Fiber board panel), resin board panel, glass board panel (hereinafter collectively referred to as 'board panel')
  • Forming a thermal barrier IR layer on top of the thermal barrier IR layer provides a variety of patterns, colors and natural
  • the transfer printing layer prevents lifting and cracking, and the thermal barrier function is enhanced to maximize the heat dissipation effect in case of fire, and also the energy-saving effect is increased due to the excellent heat insulation effect. It relates to a formed board panel and a method of manufacturing the same.
  • the board panel used as a building interior and exterior finishing material is lightweight, thermal insulation, fire resistance, heat resistance, sound insulation, sound absorption, waterproof, processability, durability, corrosion resistance, impact resistance, scratch resistance, flame resistance, antibacterial
  • materials that can exert decorative effects as interior or outdoor finishing materials have been developed and applied to building materials.
  • magnesium board panels, CRC board panels, ALC board panels, aluminum board panels, MDF board panels, resin board panels, glass board panels, etc. which have properties meeting the above requirements, have been developed. It is used as interior materials, exterior materials, and interior finishing materials, but in general, board panels are not enough to be used as decorative or embellished panels by themselves, so that they can be printed on the surface of board panels or transferred to interior film for decorative effect. Or a decorative effect.
  • magnesium board panels and CRC board panels absorb moisture in the atmosphere two to three months after printing or transferring, and push out bases contained in the board panels, weakening the print layer or the transfer layer, causing the phenomenon of lifting or cracking. Therefore, there is a hassle that is conventionally installed after installing the board panel without printing or transfer and reattach it with wallpaper or sheet paper.
  • Cited Invention 1 Korean Patent Publication No. 10-0765293 (hereinafter referred to as Cited Invention 1) and Korean Patent Publication No. 10-0918559 (hereinafter referred to as Cited Invention 2) are presented.
  • Cited Invention 1 a glass panel is used as a transfer paper transfer technique.
  • Cited Invention 2 interior materials are made of solid wood, veneer board, particle board, MDF, HDF, HPL, LPL, OSB, play board, yam board, corrugated paper, and paper. Substrate layer is shown.
  • the transfer takes place, does not cause lifting or cracking, but the invention contains citations in magnesium board panels or CRC board panels containing salt
  • the invention can absorb moisture in the atmosphere two to three months after printing or transferring, and pushes out bases contained in the board panel, weakening the printing or transfer layer, and causing lifting or cracking. It is to make it impossible to implement.
  • the citation invention 3 is solved the problems of the invention citations 1 and 2 transfer layer by the impregnated urethane resin
  • the tissues of the board and the board panel were agglomerated with each other to prevent the base and moisture from being released into the transfer layer expressing the patterns, patterns, and colors, thereby preventing the transfer layer from rising or cracking.
  • the cited invention 3 is a board panel used as an interior finishing material of the building, the constraints are not so great due to the relatively good indoor conditions, high strength, dimensional stability, durability, scratch resistance, antibacterial, sound insulation, corrosion resistance,
  • the transfer board was transferred to a magnesium board panel or a CRC board panel having excellent impact resistance, various processability, and the transfer printed board panel was used as an interior interior finishing material.
  • a board panel having a transfer printed pattern is formed by transferring various patterns of the transfer film onto the board panel without having to construct the board panel and reattach the finishing wallpaper or finishing sheet onto the surface. was made available as a decorative panel for interior finishes.
  • the magnesium board panel or CRC board panel used as a building material in the above proposal has the advantage that the interior board panel of the interior has a very good physical properties and excellent representation of the decorative pattern of the transfer film to be transferred and printed, magnesium board
  • the panel is easily absorbed due to its high absorbency, and the CRC board panel also contains fiber pulp to increase the strength of the cement board, absorbing moisture, and its thermal conductivity is high. Car damage may occur, and insulation is also poor, which does not meet the energy saving effect.
  • the board panels of the above materials must be improved in fire resistance and insulation while overcoming the external environment such as rain or snow and wet rainy season or typhoon. Board panel, outdoor exterior material There was a critical point that should be made available for.
  • the decorative panel by mixing a mineral mixture, a binder, a pigment, an organic solvent and the like, leaving the inorganic paste in the form of porcelain on the surface of the building plate and processing a rotating roller engraved with an embossed pattern to form the tortilla pattern layer After forming, drying with a dryer, spraying paint on it to form a paint layer, and the entire surface is coated with UV coating or urethane topcoat to form a resin coating layer, a transparent coating layer, and transfer thereon based on water-soluble acrylic.
  • the above proposal is to prepare a paste in the form of concoction to be stacked in a certain thickness on the plate surface
  • the manufacturing cost is considerably expensive because the rotating roller is engraved with the decorative pattern engraved. It is only possible to express the pattern of short length (one rotation length of the rotating roller) compared to the manufacturing cost of the expensive rotating roller.
  • the decorative effect as a means of decoration, such as the expression of diverse and colorful continuous patterns is not possible, and many decorative manufacturing processes have to be carried out without showing so much. Occurred.
  • an object of the present invention is to serve as a board panel as a finishing material for exterior as well as for the interior of the building while the physical properties of the interior and exterior board panel, that is, light weight, heat insulation, fire resistance, sound insulation Magnesium Board Panel, CRC Board Panel, ALC Board Panel, Aluminum Board Panel, MDF Board Panel, A thermal barrier IR layer with excellent heat dissipation and thermal insulation is formed on the surface of any one of the panel boards selected from the resin board panel and the glass board panel, and transferred on the thermal barrier IR layer to exhibit a decorative effect as a pattern, color or pattern.
  • the structure of the transfer printing layer and the structure of the board panel are aggregated together so that the transfer layer is not lifted or cracked.
  • the present invention is a urethane resin in any one of the board panel selected from magnesium board panel, CRC board panel, ALC board panel, aluminum board panel, MDF board panel, synthetic resin board panel, glass board panel Impregnated into a thermal barrier IR layer, and then formed on the surface thereof an adhesive layer, an acrylic primer layer, a base ink layer, a design printing layer, a urethane primer layer, a polyester film layer, a polyethylene primer layer and a high After laying the high gloss film which consists of a layer of glossy film, it is thermally fused to the board panel by heat of 100 ⁇ 160 °C and pressure of 3 ⁇ 5kg / cm2 by a rubber roller.
  • Natural gloss textures can be displayed with high gloss, so you can feel beauty, luxury and nature-friendly feeling.
  • To give the said transfer and coating of the board panel surface is accomplished by lifting the developing board or panel and a method of manufacturing the film is formed, including a transfer-printed layer according to the invention to prevent cracking.
  • the present invention is a urethane resin to any one of the board panel selected from magnesium board panel, CRC board panel, ALC board panel, aluminum board panel, MDF board panel, synthetic resin board panel, glass board panel Impregnated and coated with a thermal barrier IR layer, and then a transfer film comprising an acrylic primer layer, an adhesive layer, a base ink layer, a design printing layer, a urethane primer layer, a UV coating layer, and a release agent layer.
  • the board panel After being seated, it is transferred to the board panel by the heat of 100 ⁇ 160 °C and the pressure of 3 ⁇ 5kg / cm2 by the rubber roller, and it has heat blocking function and heat insulation function, and it can show various patterns, colors and natural textures.
  • the present invention which makes a feeling of naturalness and nature-friendly and prevents the lifting or cracking of the transfer layer on the surface of the board panel
  • the film comprising a transfer printing layer formed on the board is achieved by the panel and its manufacturing method.
  • the present invention as described above can obtain the following effects.
  • thermal barrier IR layer By forming and constructing a thermal barrier IR layer on the board panel, it has excellent heat shielding function by the thermal barrier IR layer, so it has a high heat dissipation effect. Can be.
  • the urethane resin impregnated in the board panel penetrates the tissue of the transfer layer and the tissue of the board panel so that the base and the moisture cannot be released to the transfer layer expressing patterns, patterns, and colors. Or to prevent cracks. Therefore, board panels transferred by designing with various patterns, patterns, and colors (wood pattern, marble, geometric pattern, natural texture, etc.) can be installed and installed as they are, and there is no need for finishing finishing (attaching of wallpaper or sheet paper). will be.
  • the board panel can be used as raw materials, and the advantages are eco-friendly board panel, which is fireproof, waterproof, high strength and low thermal conductivity, dimensional stability, durability, non-scratch, antibacterial, sound insulation, corrosion resistance, impact resistance, various processability, It has excellent antibacterial and toxic substance emission and can be widely used for building interior materials, exterior materials and interiors.
  • FIG. 1 is a perspective view illustrating a board panel on which a high gloss film manufactured according to a first embodiment of the present invention is formed.
  • FIG. 2 is an enlarged cross-sectional view illustrating a configuration of a high gloss film formed by transferring and heat fusion to a board panel according to a first embodiment of the present invention.
  • FIG 3 is an explanatory view of forming a lower layer by impregnating a urethane resin in a board panel according to a first embodiment of the present invention.
  • FIG. 4 is an explanatory diagram in which a heat shield IR layer is formed on a lower layer of the board panel according to the first embodiment of the present invention.
  • FIG. 5 is an explanatory diagram for manufacturing a board panel according to a first embodiment of the present invention by a high gloss film.
  • FIG. 6 is an explanatory view in which the tissue of the transfer layer transferred to the board panel and the tissue of the board panel are agglomerated with urethane resin according to the first embodiment of the present invention.
  • FIG. 7 is an enlarged cross-sectional view showing the configuration of a board panel manufactured by a high gloss film according to a first embodiment of the present invention.
  • FIG. 8 is a perspective view illustrating a board panel on which a transfer film manufactured according to a second embodiment of the present invention is formed.
  • FIG. 9 is an enlarged cross-sectional view showing the configuration of a transfer film formed by transferring to a board panel according to a second embodiment of the present invention.
  • FIG. 10 is an explanatory view of forming a lower layer by impregnating a urethane resin in a board panel according to a second embodiment of the present invention.
  • FIG. 11 is an explanatory diagram in which a heat blocking IR layer is formed on a lower layer of the board panel according to the second embodiment of the present invention.
  • FIG. 12 is an explanatory diagram for manufacturing a board panel according to a second embodiment of the present invention by a transfer film.
  • FIG 13 is an explanatory view in which the structure of the transfer layer transferred to the board panel and the structure of the board panel are agglomerated with urethane resin according to the second embodiment of the present invention.
  • FIG. 14 is an enlarged cross-sectional view showing the configuration of a board panel manufactured by the transfer film according to the second embodiment of the present invention.
  • the board panel is provided with any one of the board panel selected from magnesium board panel, CRC board panel, ALC board panel, aluminum board panel, MDF board panel, plastic board panel, glass board panel, the first embodiment of the present invention
  • the ALC board panel is used as the selected board panel
  • the film including the transfer printing layer is a high gloss film including the transfer printing layer.
  • the magnesium board panel is mixed with magnesium oxide, magnesium chloride, wood flour, glass fiber, hardener, and brine to form a pressurized mold at a high pressure of 10,000 tons and then cured to produce a board panel (P) of a certain type as shown in FIG. .
  • the CRC board panel is a mixture of cement powder, wood powder, glass fiber, hardener, and brine to pressurized molding at a high pressure of 10,000 tons to manufacture a board panel (P) of a certain form through curing.
  • the ALC board panel is made of silica sand, lime and ash as a raw material and mixed with a blowing agent, admixture, water and steam cured in an autoclave at a pressure of 10 atm. To prepare.
  • the MDF board panel is a high-density, pressurized by combining the wood fiber and synthetic resin adhesive to form a medium density of the board panel (P) through a curing process.
  • the aluminum board panel, the synthetic resin board panel, and the glass board panel are made of aluminum, synthetic resin, and silica sand, respectively, and press-molded at a high temperature and a high pressure to produce a certain type of board panel P through a curing process.
  • Magnesium board panel, CRC board panel, ALC board panel, MDF board panel, aluminum board panel, resin board panel, glass board panel manufactured as above are eco-friendly board panels, which are fireproof, waterproof, high strength and low thermal conductivity, dimensional stability, durability It is excellent in non-scratching, antibacterial, sound insulation, corrosion resistance, impact resistance, and various processability.
  • ALC board panel, aluminum board panel, resin board panel, glass board panel have very low elasticity, light weight, heat insulation, It is excellent in fire resistance, heat resistance, sound insulation, workability, durability and the like.
  • the first embodiment of the present invention the transfer and heat fusion to the surface of the ALC board panel (P) as described above to maximize the heat dissipation effect by heat blocking, as well as to increase the heat insulation effect and various patterns, colors and natural A high gloss film that can express the texture as it is, high gloss is first provided as follows.
  • PET polyethylene terephthalate
  • a design printing layer (5) printed on the upper surface of the urethane primer layer (4) such as a water-soluble urethane resin that resists heat resistance to light and a marble pattern mixed with pigments;
  • An acrylic primer layer 7 formed on the upper surface of the base ink layer 6 and including an acrylic component as a main component in a water-soluble urethane resin resistant to heat;
  • an adhesive layer 8 applied to the upper surface of the acrylic primer layer 7 and resistant to moisture with a water-soluble urethane resin and capable of adhesion by a low heat temperature of 130 ° C to 150 ° C.
  • the high gloss film layer 1 is coated with high gloss, made of polyethylene terephthalate (PET) material, and has a thickness of 50 to 100 ⁇ m, and is excellent in wear resistance, dimensional stability, moisture resistance, and heat resistance without surface pattern change. .
  • PET polyethylene terephthalate
  • the polyethylene primer layer 2 is 30 to 70% by weight of a water-soluble polyethylene (PE) resin of nanoparticles (5 ⁇ 100nm), 20 to 60% by weight of an acrylic resin of nanoparticles (5 ⁇ 100nm), methyl ethyl ketone ( Methylethyl Ketone (MEK) 3 to 15% by weight, toluene (TO) 3 to 15% by weight is preferred.
  • PE water-soluble polyethylene
  • acrylic resin of nanoparticles 5 ⁇ 100nm
  • MEK Methylethyl Ketone
  • TO toluene
  • the polyethylene primer layer 2 has a thickness of 0.25 ⁇ m and is formed on the upper surface of the high gloss film layer 1 to enhance the fusion effect between the high gloss film layer 1 and the transfer film layer.
  • the polyester film layer 3 is preferably a film made of polyester, OPP, CPP, PP or PE, which is glossy or matte, and more preferably a film made of polyester. It is preferable that the thickness of the said polyester film layer 3 shall be 0.25 micrometer, and it has a function of transcription
  • the urethane primer layer 4 is 30 to 70% by weight of a water-soluble urethane resin of nanoparticles (5 ⁇ 100nm), 20 to 60% by weight of an acrylic resin of nanoparticles (5 ⁇ 100nm), methyl ethyl ketone (Methylethyl Ketone; MEK) 3 to 15% by weight, toluene (TO) 3 to 15% by weight is preferred.
  • a water-soluble urethane resin of nanoparticles 5 ⁇ 100nm
  • an acrylic resin of nanoparticles 5 ⁇ 100nm
  • MEK methyl ethyl ketone
  • TO toluene
  • the mixed liquid (primer liquid) mixed as above is put in a stirrer and rotated at 1,400 ⁇ 1,800rpm per minute, stirred for 5-10 minutes, and then buried in a copper plate made of 100-200 mesh mesh dots and the polyester film together with a rubber roller.
  • the urethane primer layer 4 is formed by applying the upper surface of the layer 3 at a speed of 60 to 70 m per minute.
  • the thickness of the urethane primer layer 4 is preferably formed to 2 ⁇ 8 ⁇ m.
  • the design print layer 5 is 30 to 70% by weight of a water-soluble urethane resin of nanoparticles (5 ⁇ 100nm), 20 to 60% by weight of an acrylic resin of nanoparticles (5 ⁇ 100nm), methyl ethyl ketone: MEK) is preferably 3 to 15% by weight, and toluene (TO) is 3 to 15% by weight.
  • the mixed solution mixed as above is put in a stirrer and rotated at 1,400 ⁇ 1,800rpm per minute, stirred for 5-10 minutes, then buried in a copper plate made of 100 ⁇ 200 mesh mesh dots and a rubber roller of the urethane primer layer 4 It is applied to the upper surface at a speed of 60 ⁇ 70m per minute to form a design printed layer (5).
  • the thickness of the design printed layer 5 is preferably formed to 2 ⁇ 8 ⁇ m.
  • the design printed layer 5 may express various colors, patterns, and patterns with clear and precise pints.
  • the base ink layer 6 is 30 to 70% by weight of a water-soluble urethane resin of nanoparticles (5 to 100nm), 20 to 60% by weight of acrylic resin of nanoparticles (5 to 100nm), methyl ethyl ketone: MEK) is preferably 3 to 15% by weight, and toluene (TO) is 3 to 15% by weight.
  • the mixed liquid (ink liquid) mixed as above is placed in a stirrer and rotated at 1,400 ⁇ 1,800rpm per minute, stirred for 5-10 minutes, and then buried in a copper plate made of 100 ⁇ 200 mesh mesh dots and a rubber roller with the design printed layer
  • the base ink layer 6 is formed by applying to the upper surface of (5) at a speed of 60 to 70 m per minute.
  • the base ink layer 6 preferably has a thickness of 2 to 8 ⁇ m.
  • the base ink layer 6 forms a natural design such as marble or all color designs by a gravure printing method to express a clear and precise design.
  • the acrylic primer layer 7 is 30 to 70% by weight of an acrylic resin of nanoparticles (5 to 100nm), 20 to 60% by weight of a water-soluble urethane resin of nanoparticles (5 to 100nm), methyl ethyl ketone: MEK) 3 to 15% by weight, toluene (TOluene: TO) is preferably set to 3 to 15% by weight.
  • the mixed liquid mixed as above is put in a stirrer and rotated at 1,400 ⁇ 1,800rpm per minute, stirred for 5 ⁇ 10 minutes, and then buried in a copper plate made of 100 ⁇ 200 mesh mesh dots with a rubber roller of the base ink layer 6
  • the acrylic primer layer 7 is formed by applying the upper surface at a speed of 60 to 70 m per minute.
  • the acrylic primer layer 7 preferably has a thickness of 2 to 8 ⁇ m.
  • the adhesive layer 8 is 30 to 60% by weight of water-soluble urethane resin of nanoparticles (5 to 100nm), 20 to 60% by weight of hot melt resin of nanoparticles (5 to 100nm), 10 to 40% by weight of acrylic resin, wax 5 to 15% by weight of the resin, toluene (TOluene: TO) is preferably 5 to 15% by weight.
  • the mixed liquid (ink liquid) mixed as above is placed in a stirrer and rotated at 1,400 ⁇ 1,800rpm per minute, stirred for 5-10 minutes, and then buried in a copper plate made of 100-200 mesh mesh dots and the acrylic primer layer with a rubber roller.
  • the adhesive layer 8 is formed by apply
  • the thickness of the adhesive layer 8 is preferably formed in 5 ⁇ 15 ⁇ m.
  • a magnesium board panel (P) selected from magnesium board panel, CRC board panel, ALC board panel, aluminum board panel, MDF board panel, synthetic resin panel, and glass board panel is formed of a polyurethane resin as the undercoat as shown in FIG. Immerse in ⁇ 3mm penetration. That is, as an example, the surface of the board panel P is completely sucked out of air or moisture contained in the board panel by vacuum impregnation, and instead, the urethane resin is infiltrated with 2 to 3 mm to make the undercoat layer ( d).
  • the thermal barrier IR layer is applied to a thickness of 150 ⁇ m to 200 ⁇ m on the undercoat layer d formed by impregnation with the urethane resin of the board panel P.
  • the heat blocking IR layer R may include indium tin oxide (ITO), an acrylic resin, a solvent, and an ATO (antimony tin oxide) made of nanoparticle powder in a liquid phase. Mixed composition.
  • the liquid ITO Indium Tin Oxide; transparent conductive film having electrical conductivity
  • acrylic resin is 10% by weight
  • solvent is a mixture of 45% by weight
  • ATO Antimony Tin Oxide
  • the high gloss film F configured as described above is mounted on the heat blocking IR layer R of the board panel P through the adhesive layer 8 as shown in FIG. 5, and then the upper surface of the high gloss film F is A silicon rubber roller (a) is mounted and a rubber roller (b) is abutted on the bottom surface of the board panel (P).
  • the silicon rubber roller (a) has a heat of 100 to 160 ° C., a pressure of 3 to 5 kg / cm2 and 4 to per minute. It transfers to the board panel P by the polyester film layer 3 at the speed of 7m, and heat-bonds the high gloss film layer 1, and forms the high gloss surface layer.
  • the water-soluble urethane resin of the urethane primer layer 4, the design printing layer 5, the base ink layer 6, the acrylic primer layer 7, and the adhesive layer 8, which are the transfer layer, is thermally blocked as shown in FIG.
  • the water-soluble urethane resin penetrated through the IR layer (R) to the undercoat layer (d) of the board panel (P) and the urethane resin of the undercoat layer (d) penetrated by impregnating the board panel (P) in advance Aggregates and prevents release of moisture and base into the transfer layer.
  • the thermal blocking IR layer (R) is excellent heat shielding function to increase the heat dissipation effect to prevent secondary damage in the fire, as well as excellent thermal insulation effect can maximize energy saving during heating and cooling.
  • the protective film (t) coated with the adhesive layer (s) is applied to the surface of the high gloss film layer having a high gloss surface layer by heat fusion to the surface of the high gloss film layer (1). do.
  • the adhesive layer (s) is coated with a thickness of 0.05 ⁇ 0.1 ⁇ m as an easily peeled adhesive
  • the protective film (t) is made of a thickness of 50 ⁇ 100 ⁇ m as a material of PE or PET.
  • the adhesive layer 8 can be adhered by a low heat temperature of 130 °C ⁇ 150 °C can be easily and quickly transferred and the pattern or The pints of patterns, colors, etc. are precisely made, and the polyester film layer 3 and the high gloss film layer 1 are also thermally fused to the surface of the board panel P, so that the board does not need to be separated.
  • a high gloss surface layer is formed on the surface of the panel P.
  • the ALC board panel P is manufactured with a board panel product in which various patterns, colors, and natural textures are expressed in high gloss.
  • the board panel manufactured as described above is impregnated with the urethane resin impregnated with the transfer layer, and the tissue of the board panel is agglomerated with each other to prevent the base and moisture from being released into the transfer layer in which the pattern, pattern, and color are expressed.
  • the heat-sealed polyester film layer (3) and the high gloss film layer (1) also prevent the lifting and cracking while preventing the lifting and cracking.
  • the thermal barrier IR layer (R) formed on the board panel (P) the thermal barrier function is excellent by the thermal barrier IR layer (R), the heat dissipation effect is high to prevent secondary damage in case of fire as well as thermal insulation The effect is also excellent, maximizing energy savings during heating and cooling.
  • board panels can be used as raw materials, and the advantages are eco-friendly board panels, which are fireproof, waterproof, high strength and low thermal conductivity, dimensional stability, durability, non-scratch, antibacterial, sound insulation, corrosion resistance, impact resistance, various processability, antibacterial properties It is excellent in emitting amount of harmful substances, and can be widely used in building interior materials, exterior materials, interiors, etc.
  • the board panel manufactured by the high gloss film F and the transfer and heat fusion method are configured as shown in FIG. 7.
  • the board panel (P) is formed with a permeation layer (d) of the urethane resin on one side and the thermal barrier IR layer (R) is formed on the surface, the adhesive layer (8) thereon , Acrylic primer layer (7), base ink layer (6), design printing layer (5), urethane primer layer (4), polyester film layer (3), polyethylene primer layer (2), high gloss film layer (1) )
  • a board panel formed by attaching a protective film (t) coated with an adhesive layer (s), which is formed sequentially, and is easily peeled off to protect the surface layer of high gloss upon handling.
  • the board panel P formed with the high gloss film including the transfer printing layer according to the first embodiment of the present invention as described above maximizes heat dissipation effect and maximizes heat dissipation effect in case of fire and also saves energy due to excellent thermal insulation effect.
  • Various colors and designs are formed on one side, so that beauty, luxury and nature-friendly feeling can be felt with high gloss, and can be applied to interior and exterior materials of the building, bathroom or interior.
  • the ALC board panel is selected as the board panel.
  • a CRC board panel, a magnesium board panel, Aluminum board panel, MDF board panel, resin board panel, glass board panel, etc. can be selected as the board panel, which is only the difference in the material of the board panel, the other components are exactly the same, except for the ALC board panel.
  • magnesium board panel As a board panel according to the second embodiment of the present invention, as in the first embodiment of the present invention, magnesium board panel, CRC board panel, ALC board panel, aluminum board panel, MDF board panel, synthetic resin board panel, glass Any one of the board panels can be selected.
  • the magnesium board panel is used as the board panel to be selected, and the film including the transfer printing layer is used as the transfer film.
  • a method of manufacturing a board panel by transferring a transfer film including a transfer printing layer according to a second embodiment of the present invention and a board panel manufactured by the method will be described with reference to FIGS. 8 to 14.
  • the board panel selected as the board panel according to the second embodiment of the present invention is the same board panel as the first embodiment of the present invention magnesium board panel, CRC board panel, ALC board panel, aluminum board panel, MDF board panel, It is any one selected from a synthetic resin board panel, a glass board panel, which is a board panel according to the first embodiment and the second embodiment of the present invention is a component that performs exactly the same configuration and function, detailed description thereof will be omitted Let's do it.
  • the thermal barrier layer is formed on the surface of the magnesium board panel P selected from the above board panels and transferred onto the thermal barrier layer, thereby maximizing the heat dissipation effect due to heat shielding.
  • the transfer film that can save energy by increasing the heat insulation effect and exhibit various patterns, colors, and natural textures is provided as follows.
  • film layer 10 It is coated on the upper surface of the film layer 10 to facilitate the separation of the film layer 10 when transferred to the board panel, resistant to scratch and solvent resistance, release agent layer 20 and acrylic resin and wax-based resin is added ;
  • the urethane primer layer 40 is formed on the upper surface of the UV coating layer 30 to prevent separation of a design printing layer such as a marble pattern on the UV coating layer 30 based on a water-soluble urethane resin. ;
  • a design printing layer 50 printed on the upper surface of the urethane primer layer 40 such as a water-soluble urethane resin that resists heat resistance to light and a marble pattern mixed with pigments;
  • a primer layer 80 formed on the upper surface of the adhesive layer 70 and containing an acrylic component as a main component in a water-soluble urethane resin resistant to heat.
  • the film layer 10 is preferably a film made of polyester (PET), OPP, CPP, PP, or PE made of glossy or matte, and more preferably a film made of polyester (PET). It is preferable that the thickness of the said film layer 10 is 12-38 micrometers, and has a function of a base material layer.
  • the release agent layer 20 is 40 to 80% by weight of the acrylic resin of nanoparticles (5 to 100nm), 10 to 30% by weight of antimonytin oxide resin of nanoparticles (5 to 100nm), wax resin It is preferable to set it as 5 to 20 weight% and 5 to 20 weight% of surfactant.
  • the mixed solution (release agent solution) mixed as above is put in a stirrer and rotated at 1,400 ⁇ 1,800rpm per minute, stirred for 5-10 minutes, and then buried in a copper plate made of halftone of 100-200 mesh (Mesh) with the film layer (with a rubber roller) It is applied to the upper surface of 10) at a speed of 60 ⁇ 70m per minute to form a release agent layer (20).
  • the thickness of the release agent layer 20 is preferably formed to 2 ⁇ 7 ⁇ m.
  • the transparent acrylic resin and the antimony oxide resin made of the nanoparticles are UV (ultraviolet) 90% or more blocking, IR (infrared) 50-70% blocking effect and excellent in water resistance, scratch resistance, solvent resistance It has a function to prevent discoloration or discoloration of the printed layer for more than 10 years.
  • the UV coating layer 30 is formed by coating a material in which a urethane monomer and propylene glycol monomethyl ether are mixed.
  • the urethane monomer is preferably 20 to 80% by weight
  • propylene glycol monomethyl ether is preferably 20 to 80% by weight.
  • the thickness of the UV coating layer 30 is preferably 0.5 ⁇ m to 5 ⁇ m.
  • the UV coating layer 30 has a scratch resistance function when transferred to a board panel which is a transfer body.
  • the urethane primer layer 40 is 30 to 70% by weight of a water-soluble urethane resin of nanoparticles (5 ⁇ 100nm), 20 to 60% by weight of an acrylic resin of nanoparticles (5 ⁇ 100nm), methyl ethyl ketone (Methylethyl Ketone: MEK) is preferably 3 to 15% by weight, and toluene (TO) is 3 to 15% by weight.
  • a water-soluble urethane resin of nanoparticles 5 ⁇ 100nm
  • an acrylic resin of nanoparticles 5 ⁇ 100nm
  • MEK methyl ethyl ketone
  • TO toluene
  • the mixed liquid (primer liquid) mixed as above is put in a stirrer, rotated at 1,400 ⁇ 1,800rpm per minute, stirred for 5 ⁇ 10 minutes, and then buried in a copper plate made of 100 ⁇ 200 mesh mesh dots and the rubber roller with UV roller (UV). ) Is coated on the upper surface of the coating layer 30 at a speed of 60 ⁇ 70m per minute to form a urethane primer layer (40).
  • the thickness of the urethane primer layer 40 is preferably formed to 2 ⁇ 8 ⁇ m.
  • the design print layer 50 is 30 to 70% by weight of a water-soluble urethane resin of nanoparticles (5 ⁇ 100nm), 20 to 60% by weight of an acrylic resin of nanoparticles (5 ⁇ 100nm), methyl ethyl ketone: MEK) is preferably 3 to 15% by weight, and toluene (TO) is 3 to 15% by weight.
  • the mixed solution as described above is put in a stirrer and rotated at 1,400 ⁇ 1,800rpm per minute and stirred for 5 to 10 minutes and then buried in a copper plate of 100 ⁇ 200 mesh (mesh) halftone of the urethane primer layer 40 together with a rubber roller It is applied to the upper surface at a speed of 60 ⁇ 70m per minute to form a design printing layer (50).
  • the thickness of the design printed layer 50 is preferably formed to 2 ⁇ 8 ⁇ m.
  • the design printed layer 50 may express various colors, patterns, and patterns with clear and precise pints.
  • the base ink layer 60 is 30 to 70% by weight of a water-soluble urethane resin of nanoparticles (5 to 100nm), 20 to 60% by weight of an acrylic resin of nanoparticles (5 to 100nm), methyl ethyl ketone: MEK) is preferably 3 to 15% by weight, and toluene (TO) is 3 to 15% by weight.
  • the mixed liquid (ink liquid) mixed as above is placed in a stirrer and rotated at 1,400 ⁇ 1,800rpm per minute, stirred for 5-10 minutes, and then buried in a copper plate made of 100 ⁇ 200 mesh mesh dots and a rubber roller with the design printed layer
  • the base ink layer 60 is formed by coating the upper surface of 50 at a speed of 60 to 70 m per minute.
  • the thickness of the base ink layer 60 is preferably formed to 2 ⁇ 8 ⁇ m.
  • the base ink layer 60 forms a natural design such as marble or all color designs by a gravure printing method to express a clear and precise design.
  • the adhesive layer 70 is 30 to 60% by weight of water-soluble urethane resin of nanoparticles (5 to 100nm), 20 to 50% by weight of hot melt resin of nanoparticles (5 to 100nm), 10 to 40% by weight of acrylic resin, wax 5 to 15% by weight of the resin, toluene (TOluene: TO) is preferably 5 to 15% by weight.
  • the mixed liquid (ink liquid) mixed as above is placed in a stirrer and rotated at 1,400-1,800 rpm per minute, stirred for 5-10 minutes, and then buried in a copper plate made of 100-200 mesh mesh dots and the base ink layer together with a rubber roller.
  • the adhesive layer 70 is formed by coating the upper surface of 60 at a speed of 60 to 70 m per minute. The thickness of the adhesive layer 70 is preferably formed in 5 ⁇ 15 ⁇ m.
  • the acrylic primer layer 80 is 30 to 70% by weight acrylic resin of nanoparticles (5 ⁇ 100nm), 20 to 60% by weight of water-soluble urethane resin of nanoparticles (5 ⁇ 100nm), methyl ethyl ketone: MEK) is preferably 3 to 15% by weight, and toluene (TO) is 3 to 15% by weight.
  • the mixed solution as described above is put in a stirrer and rotated at 1,400 ⁇ 1,800rpm per minute and stirred for 5 to 10 minutes and then buried in a copper plate made of 100 ⁇ 200 mesh mesh dot on the upper surface of the adhesive layer 70 together with a rubber roller It is applied at a speed of 60 ⁇ 70m per minute to form an acrylic primer layer (80).
  • the acrylic primer layer 80 is preferably formed with a thickness of 2 ⁇ 8 ⁇ m.
  • a magnesium board panel (P) selected from magnesium board panel, CRC board panel, ALC board panel, aluminum board panel, MDF board panel, resin board panel, and glass board panel is made of polyurethane resin as the undercoat as shown in FIG. Immerse in ⁇ 3mm penetration. That is, as an example, the surface of the board panel P is completely sucked out of air or moisture contained in the board panel by vacuum impregnation, and instead, the urethane resin is infiltrated with 2 to 3 mm to make the undercoat layer ( d).
  • the formation of the undercoat layer d is the same in the first and second embodiments of the present invention.
  • the thermal barrier IR layer is applied to a thickness of 150 ⁇ m to 200 ⁇ m on the undercoat layer d formed by impregnation with the urethane resin of the board panel P.
  • the heat blocking IR layer R may include indium tin oxide (ITO), an acrylic resin, a solvent, and an ATO (antimony tin oxide) made of nanoparticle powder in a liquid phase. Mixed composition.
  • the liquid ITO Indium Tin Oxide; transparent conductive film having electrical conductivity
  • acrylic resin is 10% by weight
  • solvent is a mixture of 45% by weight
  • ATO Antimony Tin Oxide
  • the thermal blocking IR layer R is the same in the first and second embodiments of the present invention.
  • the transfer film F ′ configured as described above is mounted on the heat blocking IR layer R of the board panel P through the acrylic primer layer 80 as shown in FIG. 12, and then the transfer film F ′.
  • the silicon rubber roller (a) is mounted on the upper surface of the board and the rubber roller (b) is abutted on the bottom of the board panel (P).
  • the silicon rubber roller (a) has a heat of 100 to 160 ° C. and a pressure of 3 to 5 kg / cm2.
  • the transfer layer is transferred to the board panel P at a speed of 4 to 7 m per minute to form a transfer layer.
  • the water-soluble urethane resin of the urethane primer layer 40, the design printing layer 50, the base ink layer 60, the adhesive layer 70, and the acrylic primer layer 80, which is the transfer layer is thermally blocked IR as shown in FIG.
  • the water-soluble urethane resin penetrated through the layer (R) into the undercoat layer (d) of the board panel (P) and the urethane resin of the undercoat layer (d) penetrated by impregnating the board panel (P) in advance are agglomerated with each other. This prevents the release of moisture and base into the transfer layer.
  • the heat shielding IR layer (R) has excellent heat shielding function and high heat dissipation effect to prevent secondary damage in case of fire as well as excellent thermal insulation effect can maximize energy saving during heating and cooling.
  • the film layer 10 is separated by the release agent layer 20 of the transfer film (F ′).
  • the adhesive layer 70 is able to be bonded by a low heat temperature of 130 °C ⁇ 150 °C easy and fast transfer is made and the pint of the pattern, pattern, color, etc. is made precisely .
  • the board panel P is manufactured with a board panel on which various patterns, colors, and natural textures are transferred.
  • the board panel P transferred as described above is impregnated with the urethane resin impregnated to allow the tissue of the transfer layer and the board panel tissue to coagulate with each other so that base and moisture cannot be released to the transfer layer where patterns, patterns, and colors are expressed. This prevents lifting or cracking of the transfer layer.
  • board panels (magnesium board panel, CRC board panel, ALC board panel, aluminum board panel, MDF board panel, etc.) designed and transferred in various patterns, patterns, and colors (wood pattern, marble, geometric pattern, natural texture, etc.) Any board panel selected from a resin board panel and a glass board panel) can be installed and installed as it is, and there is no need to separately finish (attach of wallpaper or sheet paper).
  • the board panel (P) is excellent in the heat blocking function by the thermal blocking IR layer (R) to prevent secondary damage in the fire by the heat dissipation effect as well as excellent thermal insulation effect can maximize energy saving during heating and cooling. .
  • board panels can be used as raw materials, and the advantages are eco-friendly board panels, which are fireproof, waterproof, high strength and low thermal conductivity, dimensional stability, durability, non-scratching, antibacterial, sound insulation, corrosion resistance, impact resistance, and various workability. It is excellent and can be widely used for building interior materials, exterior materials, interiors, etc.
  • the transfer method of the present invention as described above is excellent in spraying the paint, air pollution, workplace improvement effect when transferring to the board panel, increase the work efficiency and productivity through the reduction of the work process, reduction of manufacturing cost, Various designs and color expressions are possible.
  • the board panel manufactured by the transfer film F 'and the transfer method is configured as shown in FIG. That is, as shown in the board panel P, the undercoat layer (d) penetrates and is formed on one surface thereof, and a heat blocking IR layer (R) is formed on the surface thereof, and an acrylic primer layer (80) and an adhesive layer (70) thereon.
  • the base ink layer 60, the design printing layer 50, the urethane primer layer 40, the UV coating layer 30, and the release agent layer 20 are sequentially formed.
  • the board panel P according to the second embodiment of the present invention as described above increases the heat shielding function to maximize the heat dissipation effect in the event of fire and also due to the excellent heat insulating effect It is possible to increase the savings, and various colors and designs are formed on one side, so that it can feel beauty, luxury and nature-friendly, and can be applied to interior and exterior materials of the building, bathroom or interior.
  • magnesium board panel is selected as the board panel.
  • a CRC board panel, an ALC board panel, Aluminum board panel, MDF board panel, resin board panel, glass board panel, etc. can be selected as the board panel, which is only the difference in the material of the board panel, the other components are exactly the same, except for the magnesium board panel.
  • test results for testing the heat resistance, heat insulation, harmful substances released, antibacterial, anti-fungal, detection of harmful heavy metals, etc. for the board panel with a film including the transfer printing layer according to the present invention was measured for each test example .
  • the board panel applied in this test is composed of fugitive ash and silica, lime, wood powder, magnesium oxide and magnesium chloride.
  • the blowing agent is mixed with blowing agent, admixture and water, and the steam is heated in autoclave at a pressure of 10 atm.
  • the measurement was performed by a board panel with a film on which a transfer printing layer was formed according to the first embodiment on an ALC board panel manufactured by curing.
  • the specific component content of the ALC board panel is 65% by weight of fly ash, 5% by weight of glass fiber, 5% by weight of silica sand, 5% by weight of wood powder, 5% by weight of magnesium oxide, 5% by weight of magnesium chloride, for the rest of cement and surface treatment Material was included.
  • Test Example 1 was a heat emission test and a gas hazard test of the board panel, the test conditions were according to ISO 554, the temperature 23 ⁇ 2 °C, relative humidity 50 ⁇ 5%, and as a criterion, the Ministry of Land, Transport and Maritime Affairs notice 2012- The criteria for the assessment of semi-combustible materials were applied, the heat release test was applied to KS F ISO 5660-1: 2008, and the gas hazard test was applied to KS F 2771: 2006. The test results are shown in the following table. It is shown in 1.
  • Test Example 2 non-combustibility test and gas hazard test of this board panel were carried out, and the criteria of non-combustible material notification of Ministry of Land, Transport and Maritime Affairs No. 2012-624 were applied as a standard, and the test method is KS F ISO 1182: 2004.
  • the gas hazard test was conducted by KS F 2771: 2006. The test time was 20 minutes for the nonflammability test and 15 minutes for the gas hazard test.
  • Table 2 The test results are shown in Table 2 below.
  • Test Items unit Test result Criteria Test Methods One 2 3 Incombustibility test Mass reduction rate % 12.5 12.1 12.2 30 or less KS F ISO 1182: 2004 Difference between maximum and final equilibrium temperature °C 0.7 1.1 1.5 Shall not exceed 20 Gas Hazard Test Stop time min: s 13:50 14:34 - 9 min or more KS F 2271: 2006
  • Test Example 3 measured the amount of harmful substances emitted from the board panel by eco-friendly inspection of the board panel. The test conditions were performed in a small chamber under a temperature of 24.7 ⁇ 25.3 °C and a relative humidity of 47 ⁇ 53%. Was determined by the Ministry of Environment's Notice No. 2010-24, which is a test standard for indoor air quality process, and the measurement results are shown in Table 3 below.
  • the measurement results of the amount of harmful substances emitted from the board panel are measured to be below the detection limit or not detected in accordance with the 2010-24 Indoor Air Quality Standards of the Ministry of Environment, and are in compliance with the mandatory standard as interior materials of buildings. It can be seen that there is an excellent effect of a suitable eco-friendly board panel.
  • Test Example 4 was carried out the antimicrobial test of this board panel, the temperature was 37.1 ⁇ 0.1 °C, relative humidity 34.5 ⁇ 0.2% as a test environment, the test method was applied to KCL-FIR-1003: 2011, E. coli , Pseudomonas aeruginosa, Staphylococcus aureus, Salmonella, Streptococcus pneumoniae, and MRSA (Methicillin-resistant Staphylococcus aureus) were carried out on the test panel and the comparative panel labeled 'BLANK' applied to the present invention under the same test conditions. After 24 hours at, the bacterial concentration was compared with the reduced bacterial reduction rate compared to the initial bacterial concentration, and the test results are shown in Table 4 below.
  • the comparison panel As shown in Table 4, when comparing the bacteria concentration measured when exposed to the same test environment for 24 hours at the same concentration on the board panel and the comparison panel labeled 'BLANK', the comparison panel is Whereas the concentration of bacteria after 24 hours showed approximately twice as much concentration as the initial concentration, the growth of bacteria was active, whereas the board panel showed that the concentration of bacteria after 24 hours was higher than 99.9% compared to the initial concentration. As it shows the reduction rate of bacteria, it can be seen that this board panel has an excellent antibacterial effect as interior and exterior materials of buildings.
  • Test Example 5 was carried out the anti-mildew test of the board panel, the temperature was 29.0 ⁇ 0.2 °C, relative humidity 99.0 ⁇ 0.1% as a test environment, the test method was ASTM G 21: 2013, the standard strain ATCC Mixed strains were formed from 9642, ATCC 11797, ATCC 6205, ATCC 9645, and ATCC 15233, and the area of the mixed strains was measured for 4 weeks every 1 week, and the test results are shown in Table 5 below.
  • the area of mycelial growth recognized in the inoculated part of the test piece is less than 10% of the total area.
  • the area of mycelial growth recognized in the inoculated part of the test piece is 10-30% of the total area.
  • the area of mycelial growth recognized in the inoculated portion of the test piece is 30 to 60% of the total area.
  • the area of mycelial growth recognized in the inoculated part of the test piece is 60% or more of the total area.
  • the growth area of the hyphae of the mixed strain inoculated on the board panel was not recognized after 1, 2, 3, or 4 weeks on the board panel. It can be seen that there is an excellent effect of exhibiting an excellent antifungal function.
  • Test Example 6 was carried out to detect the heavy metal content of the board panel, the test method was applied to KS G ISO 8124-3, the detection of heavy metals, lead, barium, arsenic, selenium, mercury, antimony, cadmium, chromium The test results are shown in Table 6 below.
  • Test Items unit Test result Test Methods lead mg / kg Not detected (detection limit 5) KS G ISO 8124-3 barium mg / kg Not detected (detection limit 5) arsenic mg / kg Not detected (detection limit 2) Selenium mg / kg Not detected (detection limit 5) Mercury mg / kg Not detected (detection limit 2) antimony mg / kg Not detected (detection limit 5) cadmium mg / kg Not detected (detection limit 5) chrome mg / kg Not detected (detection limit 2)
  • the method of manufacturing a board panel with a film including the transfer printing layer according to the present invention and the board panel manufactured thereby can repeatedly manufacture the same product in the manufacturing industry of board panels used as interior and exterior materials and interior finishing materials of buildings. Therefore, it can be said that the invention has a very high industrial applicability.

Abstract

The present invention relates to a board panel equipped with a film containing a transfer printing layer which can be used as an exterior finishing material as well as an interior built material of buildings, and a manufacturing method thereof. More particularly, the present invention relates to a board panel equipped with a film containing a transfer printing layer, and a manufacturing method thereof, wherein an undercoating layer is formed with urethane resin on the surface of various board panels such as magnesium board panels, asbestos-free high density fiber reinforced cement board panels, porous lightweight foam concrete board panels steam-cured with an autoclave, aluminum board panels, MDF board panels, synthetic resin board panels, and glass board panels; and a thermal barrier IR layer is formed on the undercoating layer such that various patterns and colors and natural texture are represented on the thermal barrier IR layer; separation or cracking of the transfer printing layer is prevented; a heat blocking effect is increased, thereby maximizing a heat radiation effect; and due to an excellent thermal insulation effect, energy savings can be increased.

Description

전사인쇄층을 포함하는 필름이 형성된 보드 패널 및 그 제조방법Board panel with a film including a transfer printing layer and a method of manufacturing the same
본 발명은 건축물의 인테리어 내장용뿐만 아니라 외장용 마감재로 사용가능한 전사인쇄층을 포함하는 필름이 형성된 보드 패널 및 그 제조방법에 관한 것으로, 더욱 구체적으로 설명하면, 마그네슘 보드 패널, 무석면 고밀도 섬유강화 시멘트 보드 패널(Cellulose fiber Reinforced Cement 보드 패널, 이하 'CRC 보드 패널'이라 함), 오토클래브로 증기양생된 다공질 경량 발포 콘크리트 보드 패널(Autoclaved Lightweigh Concrete 보드 패널, 이하 'ALC 보드 패널'이라 함), 알루미늄 보드 패널, MDF 보드 패널(Medium Density Fiber 보드 패널), 합성수지 보드 패널, 유리 보드 패널 등(이하 '보드 패널'로 통칭하기로 함)의 다양한 보드 패널의 표면에 우레탄 수지로 하도층을 형성하고 하도층 상으로 열 차단 IR층을 형성하여, 열 차단 IR층 상으로 다양한 무늬와 색상 그리고 자연 그대로의 질감을 나타냄은 물론 전사인쇄층의 들뜸 현상이나 균열을 방지하고, 열 차단기능을 높여 화재시 방열효과를 극대화하고 또한 뛰어난 단열효과로 인해 에너지 절감을 높일 수 있도록, 전사인쇄층을 포함하는 필름이 형성된 보드 패널 및 그 제조방법에 관한 것이다.The present invention relates to a board panel formed with a film including a transfer printing layer that can be used as an interior finishing material of a building as well as an exterior finishing material, and more particularly, to a magnesium board panel and a non-asbestos high density fiber reinforced cement board. Panel (Cellulose fiber Reinforced Cement Board Panel, hereinafter referred to as 'CRC Board Panel'), Porous Lightweight Foamed Concrete Board Panel (Autoclaved Lightweigh Concrete Board Panel, hereinafter referred to as 'ALC Board Panel'), aluminum board Undercoat is formed on the surface of various board panels such as panel, MDF board panel (Medium Density Fiber board panel), resin board panel, glass board panel (hereinafter collectively referred to as 'board panel') Forming a thermal barrier IR layer on top of the thermal barrier IR layer provides a variety of patterns, colors and natural In addition to showing texture, the transfer printing layer prevents lifting and cracking, and the thermal barrier function is enhanced to maximize the heat dissipation effect in case of fire, and also the energy-saving effect is increased due to the excellent heat insulation effect. It relates to a formed board panel and a method of manufacturing the same.
일반적으로, 건축물의 내외장용 마감재로 사용되는 보드 패널은 건축재료로서의 경량성, 단열성, 내화성, 내열성, 차음성, 흡음성, 방수성, 가공성, 내구성, 내부식성, 내충격성, 내스크래치성, 난연성, 항균성, 유해물질 방출량 등에 대해 요구되는 규정을 충족하도록 강제되고 있으며, 이러한 강제적 물성 외에도 실내용 또는 실외용의 마감재로서의 장식 효과를 발휘할 수 있는 재질이 개발되어 건축재로 적용되고 있다.In general, the board panel used as a building interior and exterior finishing material is lightweight, thermal insulation, fire resistance, heat resistance, sound insulation, sound absorption, waterproof, processability, durability, corrosion resistance, impact resistance, scratch resistance, flame resistance, antibacterial In addition to these mandatory physical properties, materials that can exert decorative effects as interior or outdoor finishing materials have been developed and applied to building materials.
이러한 친환경적인 건축재료로서 상기 규정을 충족하는 물성을 갖춘 마그네슘 보드 패널, CRC 보드 패널, ALC 보드 패널, 알루미늄 보드 패널, MDF 보드 패널, 합성수지 보드 패널, 유리 보드 패널 등이 개발되어 보드 패널로서 각종 건물의 내장재, 외장재, 인테리어 마감재 등으로 사용되고 있으나, 일반적으로 보드 패널은 자체로 장식이나 치장 패널로 사용하기에는 미흡하므로 장식효과를 내기 위해 보드 패널의 표면에 인쇄를 하거나 인테리어 필름으로 전사를 하여 문양이나 색상 또는 장식 효과를 나타내도록 하였다.As such an eco-friendly building material, magnesium board panels, CRC board panels, ALC board panels, aluminum board panels, MDF board panels, resin board panels, glass board panels, etc., which have properties meeting the above requirements, have been developed. It is used as interior materials, exterior materials, and interior finishing materials, but in general, board panels are not enough to be used as decorative or embellished panels by themselves, so that they can be printed on the surface of board panels or transferred to interior film for decorative effect. Or a decorative effect.
그런데 마그네슘 보드 패널, CRC 보드 패널은 인쇄나 전사 후 2~3개월이 지나면 대기 중의 수분을 흡수하여 보드 패널 내에 함유된 염기를 밀어내어 인쇄층이나 전사층을 약화시켜 들뜸 현상이나 균열을 발생시킨다. 그래서 기존에는 인쇄나 전사 없이 보드 패널을 시공 설치한 후 벽지나 시트지 등으로 다시 부착하여 마감하고 있는 번거로움이 있다.However, magnesium board panels and CRC board panels absorb moisture in the atmosphere two to three months after printing or transferring, and push out bases contained in the board panels, weakening the print layer or the transfer layer, causing the phenomenon of lifting or cracking. Therefore, there is a hassle that is conventionally installed after installing the board panel without printing or transfer and reattach it with wallpaper or sheet paper.
종래에 제안된 방안으로서, 대한민국 등록특허공보 제10-0765293호(이하, 인용발명 1이라 함)와 대한민국 등록특허공보 제10-0918559호(이하, 인용발명 2라 함)가 제시되어 있는데, 상기 인용발명 1에는 유리 패널에 전사지로써 전사하는 기술이 제시되어 있고 인용발명 2에는 인테리어재로서 원목, 단판, 파티클 보드, MDF, HDF, HPL, LPL, OSB, 플레이보드, 양마보드, 골판지, 종이로 된 기재층이 제시되어 있다.As a conventionally proposed method, Korean Patent Publication No. 10-0765293 (hereinafter referred to as Cited Invention 1) and Korean Patent Publication No. 10-0918559 (hereinafter referred to as Cited Invention 2) are presented. In Cited Invention 1, a glass panel is used as a transfer paper transfer technique. In Cited Invention 2, interior materials are made of solid wood, veneer board, particle board, MDF, HDF, HPL, LPL, OSB, play board, yam board, corrugated paper, and paper. Substrate layer is shown.
이러한 인용발명 2의 기재층에 인용발명 1의 전사지로써 전사하는 기술에 의해 전사할 경우 전사가 이루어져 들뜸 현상이나 균열을 발생시키지 않으나, 염분이 포함되어 있는 마그네슘 보드 패널이나 CRC 보드 패널에 인용발명 1의 전사지로써 전사하는 기술에 의해 그대로 전사할 경우 인쇄나 전사 후 2~3개월이 지나면 대기 중의 수분을 흡수하여 보드 패널 내에 함유된 염기를 밀어내어 인쇄나 전사 층을 약화시켜 들뜸 현상이나 균열을 발생시키는 것이어서 실시가 불가한 것이다.When transferring to the substrate layer of the citation invention 2 by the transfer technology of the citation invention 1, the transfer takes place, does not cause lifting or cracking, but the invention contains citations in magnesium board panels or CRC board panels containing salt When transferred as it is by the technology of transferring paper, it can absorb moisture in the atmosphere two to three months after printing or transferring, and pushes out bases contained in the board panel, weakening the printing or transfer layer, and causing lifting or cracking. It is to make it impossible to implement.
그리고 대한민국 등록특허공보 제10-1368258호(이하, 인용발명 3이라 함)이 제시되어 있는데, 상기 인용발명 3은 인용발명 1 및 2의 문제점을 해결한 것으로 함침시켜 침투된 우레탄수지에 의해 전사층의 조직과 보드 패널의 조직이 서로 응집되어 염기와 수분이 문양, 무늬 및 색상 등이 표현된 전사층으로 방출하지 못하게 되어 전사층의 들뜸이나 균열을 방지하도록 하였다. And the Republic of Korea Patent Publication No. 10-1368258 (hereinafter referred to as citation invention 3) is presented, the citation invention 3 is solved the problems of the invention citations 1 and 2 transfer layer by the impregnated urethane resin The tissues of the board and the board panel were agglomerated with each other to prevent the base and moisture from being released into the transfer layer expressing the patterns, patterns, and colors, thereby preventing the transfer layer from rising or cracking.
또한, 상기 인용발명 3은 건축물의 실내 마감재로 사용되는 보드 패널로서, 비교적 양호한 실내 조건으로 인해 그 제약이 그다지 크지 않아 고강도, 치수 안정성, 내구성, 내스크래치성, 방균성, 차음성, 내부식성, 내충격성, 다양한 가공성 등이 우수한 마그네슘 보드 패널 또는 CRC 보드 패널 상으로 전사필름을 전사하여 전사인쇄된 보드 패널을 실내용 인테리어 마감재로 사용하였다. 상기 제안에 따르면, 보드 패널을 시공하고 그 표면상으로 마감 벽지나 마감 시트지를 다시 부착하여 장식 마감할 필요 없이, 보드 패널 상으로 전사필름의 다양한 무늬를 전사인쇄하여 전사인쇄된 무늬가 형성된 보드 패널을 실내 마감재의 장식 패널로 사용 가능하게 하였다.In addition, the cited invention 3 is a board panel used as an interior finishing material of the building, the constraints are not so great due to the relatively good indoor conditions, high strength, dimensional stability, durability, scratch resistance, antibacterial, sound insulation, corrosion resistance, The transfer board was transferred to a magnesium board panel or a CRC board panel having excellent impact resistance, various processability, and the transfer printed board panel was used as an interior interior finishing material. According to the above proposal, a board panel having a transfer printed pattern is formed by transferring various patterns of the transfer film onto the board panel without having to construct the board panel and reattach the finishing wallpaper or finishing sheet onto the surface. Was made available as a decorative panel for interior finishes.
그러나, 상기 제안에서 건축재로 사용되는 마그네슘 보드 패널 또는 CRC 보드 패널은 실내의 내장용 보드 패널로는 물성이 매우 훌륭하고 전사인쇄되는 전사필름의 내장용 장식무늬의 표현이 우수하다는 장점이 있으나, 마그네슘 보드 패널은 흡수성이 커 쉽게 팽창하게 되고 CRC 보드 패널 역시 시멘트 보드의 강도를 높이기 위해 섬유질인 펄프를 포함하고 있어 수분을 흡수하게 되며, 열전도율이 높아 화재 발생 시 열 차단 효과가 떨어져 방화기능이 부족하여 2차 피해가 발생할 수 있으며, 단열 기능 또한 떨어지는 것이어서 에너지 절감 효과에 부응하지 못하는 것이며, 상기 재질의 보드 패널들은 강우 또는 강설과 습한 장마철 또는 태풍과 같은 외부환경을 극복해야 하면서도 내화성 및 단열성을 제고하여야 건축물의 실외용 외장재인 보드 패널로 사용 가능하게 되는 한계점이 있었다.However, the magnesium board panel or CRC board panel used as a building material in the above proposal has the advantage that the interior board panel of the interior has a very good physical properties and excellent representation of the decorative pattern of the transfer film to be transferred and printed, magnesium board The panel is easily absorbed due to its high absorbency, and the CRC board panel also contains fiber pulp to increase the strength of the cement board, absorbing moisture, and its thermal conductivity is high. Car damage may occur, and insulation is also poor, which does not meet the energy saving effect. The board panels of the above materials must be improved in fire resistance and insulation while overcoming the external environment such as rain or snow and wet rainy season or typhoon. Board panel, outdoor exterior material There was a critical point that should be made available for.
한편, 건축물의 외장재에 대한 제안으로는, 대한민국 공개특허 제10-2013-0129562호(이하, 인용발명 4라 함), 명칭으로 '건축용 패널 및 그 제조 방법'을 참조하면, 상부판재, 하부판재 및 상하부 판재 사이에 하니컴 코어를 형성하고, 상부판재 테두리 부위에 수지로 하니컴 코어를 충진하여 형성되는 건축용 패널 일면 상으로 곤죽 문양층을 형성하고, 곤죽 문양층 상에 수지층을 다시 형성하고, 수지층 상면에 전사층이 형성된 장식 패널을 제공하고 있다. On the other hand, as a proposal for the exterior material of the building, referring to the Republic of Korea Patent Publication No. 10-2013-0129562 (hereinafter referred to as cited invention 4), the name 'building panel and its manufacturing method', upper plate, lower plate And forming a honeycomb core between the upper and lower plate materials, forming a jumble pattern on one surface of the building panel formed by filling the honeycomb core with resin on the upper plate edge, and forming a resin layer on the kneading pattern layer again. There is provided a decorative panel having a transfer layer formed on the upper surface of the ground layer.
상기 제안에 따른 장식 패널은, 무기물 혼합물, 바인더, 안료, 유기용제 등을 혼합하여 곤죽 형태의 무기물 페이스트를 건축용 판재의 표면에 길게 놓아두고 장식 무늬가 음각으로 새겨진 회전 롤러를 가공하여 곤죽 문양층을 형성하고, 건조기를 통해 건조하고, 그 위로 도료를 뿌려 도료층을 형성하고 표면에 전체적으로 UV코팅 또는 우레탄 상토 코팅을 실시하여 투명 코팅층인 수지코팅층을 형성하고, 다시 그 위로 수용성 아크릴을 주재로 한 전사 프라이머층을 코팅하여 형성하여 건조한 후, 전사필름을 이용하여 열전사하여 곤죽문양층의 돌출부에 전사층을 형성하고 커터를 사용하여 측면을 가공하여 돌출부와 요입부를 형성하게 되는 장식 패널로서, 우선, 상기 제안은 곤죽 형태의 페이스트를 제조하여 판재 표면에 일정 두께로 쌓아야 하는 공정을 수행하여야 하고, 장식 무늬가 음각으로 새겨지는 회전 롤러를 만들어야 하므로 제조비가 상당히 고가가 소요되며, 고가의 회전 롤러의 제조비에 비해 짧은 길이(회전 롤러의 1회전 길이)의 문양표현만이 가능하고 다양하고 화려한 연속적인 문양의 표현은 불가능하게 되는 등의 장식 수단으로서의 장식효과는 그다지 크게 발휘하지 못하면서 수많은 장식 제조 공정을 수행하여야 하여 제조 기간이 길어지고 숙달된 작업자의 조작을 거쳐야 하는 등의 단점이 발생하였다.The decorative panel according to the proposal, by mixing a mineral mixture, a binder, a pigment, an organic solvent and the like, leaving the inorganic paste in the form of porcelain on the surface of the building plate and processing a rotating roller engraved with an embossed pattern to form the tortilla pattern layer After forming, drying with a dryer, spraying paint on it to form a paint layer, and the entire surface is coated with UV coating or urethane topcoat to form a resin coating layer, a transparent coating layer, and transfer thereon based on water-soluble acrylic. A decorative panel formed by coating and drying a primer layer, followed by thermal transfer using a transfer film to form a transfer layer on a protrusion of a tortilla pattern, and processing a side by using a cutter to form a protrusion and a recess. The above proposal is to prepare a paste in the form of concoction to be stacked in a certain thickness on the plate surface The manufacturing cost is considerably expensive because the rotating roller is engraved with the decorative pattern engraved. It is only possible to express the pattern of short length (one rotation length of the rotating roller) compared to the manufacturing cost of the expensive rotating roller. The decorative effect as a means of decoration, such as the expression of diverse and colorful continuous patterns is not possible, and many decorative manufacturing processes have to be carried out without showing so much. Occurred.
따라서, 본 발명은 상기 문제점을 해결하기 위한 것으로, 본 발명의 목적은 건축물의 내장용뿐만 아니라 외장용 마감재로서의 보드 패널로 기능하면서 내외장 겸용 보드 패널의 물성 즉, 경량성, 단열성, 내화성, 차음성, 흡음성, 내구성, 항균성, 유해물질 방출량 등이 이 매우 우수하고, 수분 등의 외부환경의 조건을 극복할 수 있도록, 마그네슘 보드 패널, CRC 보드 패널, ALC 보드 패널, 알루미늄 보드 패널, MDF 보드 패널, 합성수지 보드 패널, 유리 보드 패널 중에서 선택된 어느 하나의 보드 패널의 표면에 방열효과와 단열효과가 뛰어난 열차단 IR층을 형성하고, 열차단 IR층 위에 문양이나 색상 또는 무늬로서 장식 효과를 나타내도록 전사한 전사인쇄층의 조직과 보드 패널의 조직이 서로 응집되도록 하여 전사층의 들뜸이나 균열 등이 발생하지 않고 다양한 무늬와 색상 그리고 자연 그대로의 질감 등을 나타낼 수 있어 아름다움과 고급스러움 그리고 자연친화적인 느낌을 느끼게 해주며, 또한 전사층의 상부로 고광택의 고급스런 느낌을 부여함은 물론 열 차단기능을 높여 화재시 방열효과를 극대화하고 또한 뛰어난 단열효과로 인해 에너지 절감을 높일 수 있는 전사인쇄층을 포함하는 필름이 형성된 보드 패널 및 그 제조 방법을 제공함에 있다.Accordingly, the present invention is to solve the above problems, an object of the present invention is to serve as a board panel as a finishing material for exterior as well as for the interior of the building while the physical properties of the interior and exterior board panel, that is, light weight, heat insulation, fire resistance, sound insulation Magnesium Board Panel, CRC Board Panel, ALC Board Panel, Aluminum Board Panel, MDF Board Panel, A thermal barrier IR layer with excellent heat dissipation and thermal insulation is formed on the surface of any one of the panel boards selected from the resin board panel and the glass board panel, and transferred on the thermal barrier IR layer to exhibit a decorative effect as a pattern, color or pattern. The structure of the transfer printing layer and the structure of the board panel are aggregated together so that the transfer layer is not lifted or cracked. Various patterns, colors, and natural textures can be used to create beauty, luxury, and nature-friendly feelings, and a high gloss luxurious feel on top of the transfer layer. To provide a board panel and a method of manufacturing a film formed with a film including a transfer printing layer that can maximize the heat dissipation effect and also increase the energy savings due to the excellent thermal insulation effect.
본 발명의 상기 목적을 달성하기 위하여, 본 발명은 마그네슘 보드 패널, CRC 보드 패널, ALC 보드 패널, 알루미늄 보드 패널, MDF 보드 패널, 합성수지 보드 패널, 유리 보드 패널 중에서 선택된 어느 하나의 보드 패널에 우레탄수지를 함침하고 열차단 IR층을 도포 형성한 다음, 그 표면에 접착층과, 아크릴 프라이머층과, 베이스 잉크층과, 디자인 인쇄층과, 우레탄 프라이머층과, 폴리에스테르 필름층과, 폴리에틸렌 프라이머층 및 하이그로시 필름층이 순차적으로 이루어진 하이그로시 필름을 안착한 다음 고무 롤러에 의해 100~160℃의 열과 3~5kg/cm²의 압력으로 보드 패널에 열 융착하여 열 차단기능과 단열 기능을 갖고 다양한 무늬와 색상 그리고 자연 그대로의 질감 등을 고광택으로 나타낼 수 있어 아름다움과 고급스러움 그리고 자연친화적인 느낌을 느끼게 해주며 보드 패널 표면의 전사 및 코팅층이 들뜸 현상이나 균열을 방지하는 본 발명에 따른 전사인쇄층을 포함하는 필름이 형성된 보드 패널 및 그 제조방법에 의하여 달성된다.In order to achieve the above object of the present invention, the present invention is a urethane resin in any one of the board panel selected from magnesium board panel, CRC board panel, ALC board panel, aluminum board panel, MDF board panel, synthetic resin board panel, glass board panel Impregnated into a thermal barrier IR layer, and then formed on the surface thereof an adhesive layer, an acrylic primer layer, a base ink layer, a design printing layer, a urethane primer layer, a polyester film layer, a polyethylene primer layer and a high After laying the high gloss film which consists of a layer of glossy film, it is thermally fused to the board panel by heat of 100 ~ 160 ℃ and pressure of 3 ~ 5kg / cm² by a rubber roller. Natural gloss textures can be displayed with high gloss, so you can feel beauty, luxury and nature-friendly feeling. To give the said transfer and coating of the board panel surface is accomplished by lifting the developing board or panel and a method of manufacturing the film is formed, including a transfer-printed layer according to the invention to prevent cracking.
상기 본 발명의 목적을 달성하기 위하여, 본 발명은 마그네슘 보드 패널, CRC 보드 패널, ALC 보드 패널, 알루미늄 보드 패널, MDF 보드 패널, 합성수지 보드 패널, 유리 보드 패널 중에서 선택된 어느 하나의 보드 패널에 우레탄수지를 함침하고 열차단 IR층을 도포 형성한 다음, 그 표면에 아크릴 프라이머층과, 접착층과, 베이스 잉크층과, 디자인 인쇄층과, 우레탄 프라이머층과, UV코팅층과, 이형제층으로 된 전사필름을 안착한 다음 고무 롤러에 의해 100~160℃의 열과 3~5kg/cm²의 압력으로 보드 패널에 전사하여 열 차단기능과 단열 기능을 갖고 다양한 무늬와 색상 그리고 자연 그대로의 질감 등을 나타낼 수 있어 아름다움과 고급스러움 그리고 자연친화적인 느낌을 느끼게 해주며 보드 패널 표면의 전사층의 들뜸 현상이나 균열을 방지하는 본 발명에 따른 전사인쇄층을 포함하는 필름이 형성된 보드 패널 및 그 제조방법에 의하여 달성된다.In order to achieve the object of the present invention, the present invention is a urethane resin to any one of the board panel selected from magnesium board panel, CRC board panel, ALC board panel, aluminum board panel, MDF board panel, synthetic resin board panel, glass board panel Impregnated and coated with a thermal barrier IR layer, and then a transfer film comprising an acrylic primer layer, an adhesive layer, a base ink layer, a design printing layer, a urethane primer layer, a UV coating layer, and a release agent layer. After being seated, it is transferred to the board panel by the heat of 100 ~ 160 ℃ and the pressure of 3 ~ 5kg / cm² by the rubber roller, and it has heat blocking function and heat insulation function, and it can show various patterns, colors and natural textures. According to the present invention, which makes a feeling of naturalness and nature-friendly and prevents the lifting or cracking of the transfer layer on the surface of the board panel The film comprising a transfer printing layer formed on the board is achieved by the panel and its manufacturing method.
이상과 같은 본 발명은 다음과 같은 효과를 얻을 수 있다.The present invention as described above can obtain the following effects.
첫째, 보드 패널에 열차단 IR층을 형성하여 구성함으로써 열차단 IR층에 의해 열 차단 기능이 뛰어나 방열효과가 높아 화재시 2차 피해를 방지함은 물론 단열효과 또한 뛰어나 냉난방 시 에너지 절감을 극대화할 수 있다.First, by forming and constructing a thermal barrier IR layer on the board panel, it has excellent heat shielding function by the thermal barrier IR layer, so it has a high heat dissipation effect. Can be.
둘째, 보드 패널에 함침시켜 침투된 우레탄수지에 의해 전사층의 조직과 보드 패널의 조직이 서로 응집되어 염기와 수분이 문양, 무늬 및 색상 등이 표현된 전사 층으로 방출하지 못하게 되어 전사층의 들뜸이나 균열을 방지한다. 따라서 다양한 문양, 무늬, 색상으로 디자인(목무늬, 대리석, 기하학무늬, 자연적인 질감 등)하여 전사한 보드 패널을 그대로 시공 설치할 수 있고 별도로 마무리 마감처리(벽지나 시트지 등의 부착)를 하지 않아도 되는 것이다.Secondly, the urethane resin impregnated in the board panel penetrates the tissue of the transfer layer and the tissue of the board panel so that the base and the moisture cannot be released to the transfer layer expressing patterns, patterns, and colors. Or to prevent cracks. Therefore, board panels transferred by designing with various patterns, patterns, and colors (wood pattern, marble, geometric pattern, natural texture, etc.) can be installed and installed as they are, and there is no need for finishing finishing (attaching of wallpaper or sheet paper). will be.
셋째, 보드 패널은 원자재로 사용할 수 있으며 장점은 친환경적인 보드 패널로서 내화성, 방수성, 고강도 및 저열 전도성, 치수 안정성, 내구성, 비흠집성, 방균성, 차음성, 내부식성, 내충격성, 각종 가공성, 항균성, 유해물질 방출량 등이 우수하고 건축 내장재, 외장재, 인테리어 등 널리 다양하게 사용할 수 있다.Third, the board panel can be used as raw materials, and the advantages are eco-friendly board panel, which is fireproof, waterproof, high strength and low thermal conductivity, dimensional stability, durability, non-scratch, antibacterial, sound insulation, corrosion resistance, impact resistance, various processability, It has excellent antibacterial and toxic substance emission and can be widely used for building interior materials, exterior materials and interiors.
넷째, 보드 패널에 전사할 시 도료분사, 대기오염, 작업장 개선 효과가 탁월하고, 작업 공정의 단축, 제조비용의 절감 등을 통한 작업 효율과 생산성을 증대시키고 다양한 디자인, 칼라 표현을 가능하게 한다.Fourth, when transferring to the board panel, paint spray, air pollution, workplace improvement effect is excellent, work efficiency and productivity are increased by shortening work process and reducing manufacturing cost, and various designs and colors can be expressed.
다섯째, 방수성, 경량성, 단열성, 내화성, 내열성, 항균성, 유해물질 방출량 등이 우수하여 내장용뿐만 아니라 외장용 보드 패널로도 선택하여 사용할 수 있는 효과가 있다.Fifth, it is excellent in waterproof, light weight, heat insulation, fire resistance, heat resistance, antibacterial, toxic substance emission amount, there is an effect that can be selected and used as an exterior board panel as well as interior.
도 1은 본 발명의 제1실시예에 따라 제조된 하이그로시 필름이 형성된 보드 패널을 도시한 사시도이다.1 is a perspective view illustrating a board panel on which a high gloss film manufactured according to a first embodiment of the present invention is formed.
도 2는 본 발명의 제1실시예에 따른 보드 패널에 전사 및 열 융착하여 형성되는 하이그로시 필름의 구성을 나타낸 확대 단면도이다.FIG. 2 is an enlarged cross-sectional view illustrating a configuration of a high gloss film formed by transferring and heat fusion to a board panel according to a first embodiment of the present invention.
도 3은 본 발명의 제1실시예에 따른 보드 패널에 우레탄수지를 함침시켜 하도층을 형성하는 설명도이다.3 is an explanatory view of forming a lower layer by impregnating a urethane resin in a board panel according to a first embodiment of the present invention.
도 4는 본 발명의 제1실시예에 따른 보드 패널의 하도층 위에 열 차단 IR층을 형성한 설명도이다.FIG. 4 is an explanatory diagram in which a heat shield IR layer is formed on a lower layer of the board panel according to the first embodiment of the present invention.
도 5는 본 발명의 제1실시예에 따른 보드 패널을 하이그로시 필름에 의해 제조하는 설명도이다.5 is an explanatory diagram for manufacturing a board panel according to a first embodiment of the present invention by a high gloss film.
도 6은 본 발명의 제1실시예에 따른 보드 패널에 전사된 전사층의 조직과 보드 패널의 조직이 우레탄수지에 의해 서로 응집되는 설명도이다.6 is an explanatory view in which the tissue of the transfer layer transferred to the board panel and the tissue of the board panel are agglomerated with urethane resin according to the first embodiment of the present invention.
도 7은 본 발명의 제1실시예에 따른 하이그로시 필름에 의해 제조된 보드 패널의 구성을 나타낸 확대 단면도이다.7 is an enlarged cross-sectional view showing the configuration of a board panel manufactured by a high gloss film according to a first embodiment of the present invention.
도 8은 본 발명의 제2실시예에 따라 제조된 전사 필름이 형성된 보드 패널을 도시한 사시도이다.8 is a perspective view illustrating a board panel on which a transfer film manufactured according to a second embodiment of the present invention is formed.
도 9는 본 발명의 제2실시예에 따른 보드 패널에 전사하여 형성되는 전사 필름의 구성을 나타낸 확대 단면도이다.9 is an enlarged cross-sectional view showing the configuration of a transfer film formed by transferring to a board panel according to a second embodiment of the present invention.
도 10은 본 발명의 제2실시예에 따른 보드 패널에 우레탄수지를 함침시켜 하도층을 형성하는 설명도이다.10 is an explanatory view of forming a lower layer by impregnating a urethane resin in a board panel according to a second embodiment of the present invention.
도 11은 본 발명의 제2실시예에 따른 보드 패널의 하도층 위에 열 차단 IR층을 형성한 설명도이다.FIG. 11 is an explanatory diagram in which a heat blocking IR layer is formed on a lower layer of the board panel according to the second embodiment of the present invention.
도 12는 본 발명의 제2실시예에 따른 보드 패널을 전사 필름에 의해 제조하는 설명도이다.12 is an explanatory diagram for manufacturing a board panel according to a second embodiment of the present invention by a transfer film.
도 13은 본 발명의 제2실시예에 따른 보드 패널에 전사된 전사층의 조직과 보드 패널의 조직이 우레탄수지에 의해 서로 응집되는 설명도이다.13 is an explanatory view in which the structure of the transfer layer transferred to the board panel and the structure of the board panel are agglomerated with urethane resin according to the second embodiment of the present invention.
도 14는 본 발명의 제2실시예에 따른 전사 필름에 의해 제조된 보드 패널의 구성을 나타낸 확대 단면도이다.14 is an enlarged cross-sectional view showing the configuration of a board panel manufactured by the transfer film according to the second embodiment of the present invention.
이하, 바람직한 실시예로서 도시하여 첨부된 도면에 따라 상세히 설명하면 다음과 같다. 본 발명을 설명함에 있어서 정의되는 용어들은 본 발명에서의 기능이나 형태 등을 고려하여 정의 내려진 것으로, 본 발명의 기술적 구성요소를 한정하는 의미로 이해되어서는 아니 될 것이다. 본 발명은 다양한 변경을 가할 수 있고 여러 형태를 가질 수 있는 바, 그 실시예를 본문에서 상세하게 설명하고자 한다. 그러나 이는 본 발명을 특정한 개시 형태에 대해 한정하려는 것이 아니며, 본 발명의 기술사상 및 권리범위에 포함되는 모든 변경, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다.Hereinafter, described in detail with reference to the accompanying drawings shown as a preferred embodiment as follows. Terms defined in the description of the present invention are defined in consideration of functions and forms in the present invention, and should not be understood as meanings that limit the technical components of the present invention. As the inventive concept allows for various changes and numerous embodiments, the embodiments will be described in detail in the text. However, this is not intended to limit the present invention to the specific form disclosed, it should be understood to include all modifications, equivalents, and substitutes included in the spirit and scope of the present invention.
또 각 도면에서 구성요소들은 이해의 편의 등을 고려하여 크기나 두께를 과장되게 크거나(또는 두껍게) 작게(또는 얇게) 표현하거나, 단순화하여 표현하고 있으나 이에 의하여 본 발명의 보호범위가 제한적으로 해석되어서는 안 된다.In addition, in the drawings, the components are exaggerated in size (or thick) in size (or thick) in size (or thin) or simplified in consideration of the convenience of understanding and the like, thereby limiting the scope of protection of the present invention. It should not be.
본 명세서에서 사용한 용어는 단지 특정한 실시예를 설명하기 위해 사용된 것으로, 본 발명을 한정하려는 의도가 아니다.The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
일반적으로 사용되는 사전에 정의되어 있는 것과 같은 용어들은 관련 기술의 문맥 상 가지는 의미와 일치하는 의미를 갖는 것으로 해석되어야 하며, 본 출원에서 명백하게 정의하지 않는 한 이상적이거나 과도하게 형식적인 의미로 해석되지 않는다. Terms such as those defined in the commonly used dictionaries should be construed as having meanings consistent with the meanings in the context of the related art, and shall not be construed in ideal or excessively formal meanings unless expressly defined in this application. .
또한, 각 실시예의 설명에서 동일한 구성과 기능을 가지는 구성요소는 그 설명의 중복을 피하기 위해 이를 생략하거나 간략히 기재하기로 한다.In addition, in the description of each embodiment, components having the same configuration and function will be omitted or briefly described in order to avoid duplication of the description.
이하, 바람직한 실시예로 도시한 첨부된 도면에 따라 상세히 설명하면 다음과 같다.Hereinafter, described in detail with reference to the accompanying drawings showing a preferred embodiment as follows.
우선, 보드 패널은 마그네슘 보드 패널, CRC 보드 패널, ALC 보드 패널, 알루미늄 보드 패널, MDF 보드 패널, 합성수지 보드 패널, 유리 보드 패널 중에서 선택되는 어느 하나의 보드 패널이 제공되는데, 본 발명의 제1실시예에서는 ALC 보드 패널을 선택되는 보드 패널로 하며, 또한 전사인쇄층을 포함하는 필름은 전사인쇄층을 포함하는 하이그로시 필름으로 한다.First, the board panel is provided with any one of the board panel selected from magnesium board panel, CRC board panel, ALC board panel, aluminum board panel, MDF board panel, plastic board panel, glass board panel, the first embodiment of the present invention In the example, the ALC board panel is used as the selected board panel, and the film including the transfer printing layer is a high gloss film including the transfer printing layer.
본 발명의 제1실시예에 따른 전사인쇄층을 포함하는 하이그로시 필름의 전사 및 열 융착에 의해 하이그로시 보드 패널을 제조하는 방법 및 그에 의해 제조되는 하이그로시 보드 패널을 첨부된 도 1 내지 도 7을 참조하여 설명한다.1 to 7 are attached to a method for manufacturing a high gloss board panel by the transfer and thermal fusion of a high gloss film comprising a transfer printing layer according to a first embodiment of the present invention It will be described with reference to.
상기 마그네슘 보드 패널은 산화마그네슘, 염화마그네슘, 목분, 유리섬유, 경화제 및 염수를 혼합하여 1만톤의 고압으로 가압 성형한 후 양생과정을 거쳐 도 1과 같은 일정한 형태의 보드 패널(P)을 제조한다. The magnesium board panel is mixed with magnesium oxide, magnesium chloride, wood flour, glass fiber, hardener, and brine to form a pressurized mold at a high pressure of 10,000 tons and then cured to produce a board panel (P) of a certain type as shown in FIG. .
상기 CRC 보드 패널은 시멘트분말, 목분, 유리섬유, 경화제 및 염수를 혼합하여 1만톤의 고압으로 가압 성형한 후 양생과정을 거쳐 일정한 형태의 보드 패널(P)을 제조한다. The CRC board panel is a mixture of cement powder, wood powder, glass fiber, hardener, and brine to pressurized molding at a high pressure of 10,000 tons to manufacture a board panel (P) of a certain form through curing.
상기 ALC 보드 패널은 규사 및 석회와 재를 원료로 하여 발포제, 혼화제, 물을 혼합하여 180℃의 고온에서 10기압의 압력으로 오토클래브에서 증기양생하여 성형한 후 일정한 형태의 보드 패널(P)을 제조한다. The ALC board panel is made of silica sand, lime and ash as a raw material and mixed with a blowing agent, admixture, water and steam cured in an autoclave at a pressure of 10 atm. To prepare.
상기 MDF 보드 패널은 목섬유 및 합성수지 접착제를 결합하여 고열, 가압하여 중밀도로 성형한 후 양생과정을 거쳐 일정한 형태의 보드 패널(P)을 제조한다.The MDF board panel is a high-density, pressurized by combining the wood fiber and synthetic resin adhesive to form a medium density of the board panel (P) through a curing process.
상기 알루미늄 보드 패널, 합성수지 보드 패널, 유리 보드 패널은 각각 알루미늄, 합성수지, 규사를 원료로 하여, 고온 및 고압으로 가압 성형한 후 양생과정을 거쳐 일정한 형태의 보드 패널(P)을 제조한다.The aluminum board panel, the synthetic resin board panel, and the glass board panel are made of aluminum, synthetic resin, and silica sand, respectively, and press-molded at a high temperature and a high pressure to produce a certain type of board panel P through a curing process.
위와 같이 제조된 마그네슘 보드 패널, CRC 보드 패널, ALC 보드 패널, MDF 보드 패널, 알루미늄 보드 패널, 합성수지 보드 패널, 유리 보드 패널은 친환경적인 보드 패널로서 내화성, 방수성, 고강도 및 저열 전도성, 치수 안정성, 내구성, 비흠집성, 방균성, 차음성, 내부식성, 내충격성, 각종 가공성 등이 우수하고, ALC 보드 패널, 알루미늄 보드 패널, 합성수지 보드 패널, 유리 보드 패널은 신축성이 매우 낮으며 경량성, 단열성, 내화성 및 내열성, 차음성, 가공성, 내구성 등이 우수하다.Magnesium board panel, CRC board panel, ALC board panel, MDF board panel, aluminum board panel, resin board panel, glass board panel manufactured as above are eco-friendly board panels, which are fireproof, waterproof, high strength and low thermal conductivity, dimensional stability, durability It is excellent in non-scratching, antibacterial, sound insulation, corrosion resistance, impact resistance, and various processability. ALC board panel, aluminum board panel, resin board panel, glass board panel have very low elasticity, light weight, heat insulation, It is excellent in fire resistance, heat resistance, sound insulation, workability, durability and the like.
본 발명의 제1실시예는, 위와 같은 ALC 보드 패널(P)의 표면에 전사 및 열 융착하여 열 차단에 의한 방열효과를 극대화함은 물론 단열 효과를 높여 에너지 절감과 그리고 다양한 무늬와 색상 그리고 자연 그대로의 질감 등을 고광택으로 나타낼 수 있는 하이그로시 필름이 먼저 아래와 같이 제공된다.The first embodiment of the present invention, the transfer and heat fusion to the surface of the ALC board panel (P) as described above to maximize the heat dissipation effect by heat blocking, as well as to increase the heat insulation effect and various patterns, colors and natural A high gloss film that can express the texture as it is, high gloss is first provided as follows.
즉, 도 2에서와 같이 고광택으로 코팅되고 폴리에틸렌 테레프탈레이트(Polyethylene terephthalate; PET) 소재로 되며 50~100㎛의 두께로 된 하이그로시 필름층(1)과: That is, the high gloss film layer (1) and coated with a high gloss and made of polyethylene terephthalate (PET) material as shown in Figure 2 and a thickness of 50 ~ 100㎛:
상기 필름층(1)의 상면에 형성되어 상기 하이그로시 필름층(1)과 전사기능을 갖는 폴리에스테르 필름층과의 융착(접착) 효과를 높여주는 폴리에틸렌 프라이머층(2)과; A polyethylene primer layer (2) formed on the upper surface of the film layer (1) to enhance the fusion (adhesion) effect between the high gloss film layer (1) and the polyester film layer having a transfer function;
상기 폴리에틸렌 프라이머층(2)의 상면에 형성되고 전사기능을 갖는 전사필름으로서의 유광 또는 무광제의 폴리에스테르 필름층(3)과;A glossy or matt polyester film layer (3) formed on the upper surface of the polyethylene primer layer (2) as a transfer film having a transfer function;
상기 폴리에스테르 필름층(3)의 상면에 도포 형성되고 수용성 우레탄 수지를 주성분으로 하여 디자인 인쇄층의 대리석 문양 등의 디자인 인쇄층의 분리를 방지하기 위한 우레탄 프라이머층(4)과;A urethane primer layer (4) coated on the upper surface of the polyester film layer (3) to prevent separation of a design printed layer such as a marble pattern of a design printed layer with a water-soluble urethane resin as a main component;
상기 우레탄 프라이머층(4)의 상면에 인쇄되고 내광 내열에 견디는 수용성 우레탄 수지, 안료가 혼합된 대리석 문양 등의 디자인 인쇄층(5)과;A design printing layer (5) printed on the upper surface of the urethane primer layer (4), such as a water-soluble urethane resin that resists heat resistance to light and a marble pattern mixed with pigments;
상기 디자인 인쇄층(5)에 인쇄되고 내광 내열에 강한 수용성 우레탄 수지 및 안료로 된 베이스 잉크층(6)과;A base ink layer (6) printed on the design printed layer (5) and made of a water-soluble urethane resin and a pigment resistant to heat-resistant heat;
상기 베이스 잉크층(6)의 상면에 형성되고 내열에 강한 수용성 우레탄 수지에 아크릴 성분을 주성분으로 포함한 아크릴 프라이머층(7)과;An acrylic primer layer 7 formed on the upper surface of the base ink layer 6 and including an acrylic component as a main component in a water-soluble urethane resin resistant to heat;
상기 아크릴 프라이머층(7)의 상면에 도포되고 수용성 우레탄 수지로 수분에 강하며 130℃~150℃의 저열 온도에 의해 접착이 가능한 접착층(8)으로 이루어진다.It is made of an adhesive layer 8 applied to the upper surface of the acrylic primer layer 7 and resistant to moisture with a water-soluble urethane resin and capable of adhesion by a low heat temperature of 130 ° C to 150 ° C.
상기 하이그로시 필름층(1)은 고광택으로 코팅되고 폴리에틸렌 테레프탈레이트(Polyethylene terephthalate; PET) 소재로 되며 50~100㎛의 두께로 이루어진 것으로 표면 패턴 변화가 없는 내마모성, 치수안정성, 내습성, 내열성이 뛰어나다.The high gloss film layer 1 is coated with high gloss, made of polyethylene terephthalate (PET) material, and has a thickness of 50 to 100 μm, and is excellent in wear resistance, dimensional stability, moisture resistance, and heat resistance without surface pattern change. .
상기 폴리에틸렌 프라이머층(2)은 나노입자(5~100nm)로 된 수용성 폴리에틸렌(PE) 수지 30 내지 70 중량%, 나노입자(5~100nm)로 된 아크릴계 수지 20 내지 60 중량%, 메틸에틸케톤(Methylethyl Ketone; MEK) 3 내지 15 중량%, 톨루엔(Toluene;TO) 3 내지 15 중량%로 함이 바람직하다.The polyethylene primer layer 2 is 30 to 70% by weight of a water-soluble polyethylene (PE) resin of nanoparticles (5 ~ 100nm), 20 to 60% by weight of an acrylic resin of nanoparticles (5 ~ 100nm), methyl ethyl ketone ( Methylethyl Ketone (MEK) 3 to 15% by weight, toluene (TO) 3 to 15% by weight is preferred.
상기 폴리에틸렌 프라이머층(2)은 0.25㎛의 두께로 이루어지며 상기 하이그로시 필름층(1)의 상면에 형성되어 상기 하이그로시 필름층(1)과 전사 필름층과의 융착 효과를 높여준다. The polyethylene primer layer 2 has a thickness of 0.25 μm and is formed on the upper surface of the high gloss film layer 1 to enhance the fusion effect between the high gloss film layer 1 and the transfer film layer.
상기 폴리에스테르 필름층(3)은 유광 또는 무광제로 된 폴리에스테르, OPP, CPP, PP 또는 PE로 된 필름이 바람직하고, 더욱 바람직하기로는 폴리에스테르로 된 필름이다. 상기 폴리에스테르 필름층(3)은 그 두께가 0.25㎛로 함이 바람직하고 전사의 기능을 갖는 것이다.The polyester film layer 3 is preferably a film made of polyester, OPP, CPP, PP or PE, which is glossy or matte, and more preferably a film made of polyester. It is preferable that the thickness of the said polyester film layer 3 shall be 0.25 micrometer, and it has a function of transcription | transfer.
상기 우레탄 프라이머층(4)은 나노입자(5~100nm)로 된 수용성 우레탄 수지 30 내지 70 중량%, 나노입자(5~100nm)로 된 아크릴계 수지 20 내지 60 중량%, 메틸에틸케톤(Methylethyl Ketone; MEK) 3 내지 15 중량%, 톨루엔(Toluene;TO) 3 내지 15 중량%로 함이 바람직하다.The urethane primer layer 4 is 30 to 70% by weight of a water-soluble urethane resin of nanoparticles (5 ~ 100nm), 20 to 60% by weight of an acrylic resin of nanoparticles (5 ~ 100nm), methyl ethyl ketone (Methylethyl Ketone; MEK) 3 to 15% by weight, toluene (TO) 3 to 15% by weight is preferred.
위와 같이 혼합된 혼합액(프라이머액)은 교반기에 넣고 분당 1,400~1,800rpm으로 회전하여 5~10분간 교반한 후 100~200메쉬(Mesh)의 망점으로 된 동판에 묻혀 고무 롤러와 함께 상기 폴리에스테르 필름층(3)의 상면에 분당 60~70m의 속도로 도포하여 우레탄 프라이머층(4)을 형성한다. 상기 우레탄 프라이머층(4)의 두께는 2~8㎛로 형성함이 바람직하다.The mixed liquid (primer liquid) mixed as above is put in a stirrer and rotated at 1,400 ~ 1,800rpm per minute, stirred for 5-10 minutes, and then buried in a copper plate made of 100-200 mesh mesh dots and the polyester film together with a rubber roller. The urethane primer layer 4 is formed by applying the upper surface of the layer 3 at a speed of 60 to 70 m per minute. The thickness of the urethane primer layer 4 is preferably formed to 2 ~ 8㎛.
상기 디자인 인쇄층(5)은 나노입자(5~100nm)로 된 수용성 우레탄 수지 30 내지 70 중량%, 나노입자(5~100nm)로 된 아크릴계 수지 20 내지 60 중량%, 메틸에틸케톤(Methylethyl Ketone:MEK)은 3 내지 15 중량%, 톨루엔(Toluene:TO)은 3 내지 15 중량%로 함이 바람직하다.The design print layer 5 is 30 to 70% by weight of a water-soluble urethane resin of nanoparticles (5 ~ 100nm), 20 to 60% by weight of an acrylic resin of nanoparticles (5 ~ 100nm), methyl ethyl ketone: MEK) is preferably 3 to 15% by weight, and toluene (TO) is 3 to 15% by weight.
위와 같이 혼합된 혼합액은 교반기에 넣고 분당 1,400~1,800rpm으로 회전하여 5~10분간 교반한 후 100~200메쉬(Mesh)의 망점으로 된 동판에 묻혀 고무 롤러와 함께 상기 우레탄 프라이머층(4)의 상면에 분당 60~70m의 속도로 도포하여 디자인 인쇄층(5)을 형성한다. 상기 디자인 인쇄층(5)의 두께는 2~8㎛로 형성함이 바람직하다. 상기 디자인 인쇄층(5)은 다양한 색상과 문양 및 무늬를 선명하고 정밀한 핀트로 표현할 수 있다.The mixed solution mixed as above is put in a stirrer and rotated at 1,400 ~ 1,800rpm per minute, stirred for 5-10 minutes, then buried in a copper plate made of 100 ~ 200 mesh mesh dots and a rubber roller of the urethane primer layer 4 It is applied to the upper surface at a speed of 60 ~ 70m per minute to form a design printed layer (5). The thickness of the design printed layer 5 is preferably formed to 2 ~ 8㎛. The design printed layer 5 may express various colors, patterns, and patterns with clear and precise pints.
상기 베이스 잉크층(6)은 나노입자(5~100nm)로 된 수용성 우레탄 수지 30 내지 70 중량%, 나노입자(5~100nm)로 된 아크릴계 수지 20 내지 60 중량%, 메틸에틸케톤(Methylethyl Ketone:MEK)은 3 내지 15 중량%, 톨루엔(Toluene:TO)은 3 내지 15 중량%로 함이 바람직하다.The base ink layer 6 is 30 to 70% by weight of a water-soluble urethane resin of nanoparticles (5 to 100nm), 20 to 60% by weight of acrylic resin of nanoparticles (5 to 100nm), methyl ethyl ketone: MEK) is preferably 3 to 15% by weight, and toluene (TO) is 3 to 15% by weight.
위와 같이 혼합된 혼합액(잉크액)은 교반기에 넣고 분당 1,400~1,800rpm으로 회전하여 5~10분간 교반한 후 100~200메쉬(Mesh)의 망점으로 된 동판에 묻혀 고무 롤러와 함께 상기 디자인 인쇄층(5)의 상면에 분당 60~70m의 속도로 도포하여 베이스 잉크층(6)을 형성한다. 상기 베이스 잉크층(6)의 두께는 2~8㎛로 형성함이 바람직하다. 상기 베이스 잉크층(6)은 대리석과 같은 자연적인 디자인 또는 모든 칼라 디자인을 그라비아 인쇄 방식으로 형성하여 선명하고 핀트가 정밀한 디자인 등을 표현한다.The mixed liquid (ink liquid) mixed as above is placed in a stirrer and rotated at 1,400 ~ 1,800rpm per minute, stirred for 5-10 minutes, and then buried in a copper plate made of 100 ~ 200 mesh mesh dots and a rubber roller with the design printed layer The base ink layer 6 is formed by applying to the upper surface of (5) at a speed of 60 to 70 m per minute. The base ink layer 6 preferably has a thickness of 2 to 8 μm. The base ink layer 6 forms a natural design such as marble or all color designs by a gravure printing method to express a clear and precise design.
상기 아크릴 프라이머층(7)은 나노입자(5~100nm)로 된 아크릴계 수지 30 내지 70 중량%, 나노입자(5~100nm)로 된 수용성 우레탄 수지 20 내지 60 중량%, 메틸에틸케톤(Methylethyl Ketone:MEK) 3 내지 15 중량%, 톨루엔(Toluene:TO)은 3 내지 15 중량%로 함이 바람직하다.The acrylic primer layer 7 is 30 to 70% by weight of an acrylic resin of nanoparticles (5 to 100nm), 20 to 60% by weight of a water-soluble urethane resin of nanoparticles (5 to 100nm), methyl ethyl ketone: MEK) 3 to 15% by weight, toluene (TOluene: TO) is preferably set to 3 to 15% by weight.
위와 같이 혼합된 혼합액은 교반기에 넣고 분당 1,400~1,800rpm으로 회전하여 5~10분간 교반한 후 100~200메쉬(Mesh)의 망점으로 된 동판에 묻혀 고무 롤러와 함께 상기 베이스 잉크층(6)의 상면에 분당 60~70m의 속도로 도포하여 아크릴 프라이머층(7)을 형성한다. 상기 아크릴 프라이머층(7)의 두께는 2~8㎛로 형성함이 바람직하다. The mixed liquid mixed as above is put in a stirrer and rotated at 1,400 ~ 1,800rpm per minute, stirred for 5 ~ 10 minutes, and then buried in a copper plate made of 100 ~ 200 mesh mesh dots with a rubber roller of the base ink layer 6 The acrylic primer layer 7 is formed by applying the upper surface at a speed of 60 to 70 m per minute. The acrylic primer layer 7 preferably has a thickness of 2 to 8 μm.
상기 접착층(8)은 나노입자(5~100nm)로 된 수용성 우레탄 수지 30 내지 60 중량%, 나노입자(5~100nm)로 된 핫멜트 수지 20 내지 60 중량%, 아크릴계 수지 10 내지 40 중량%, 왁스 수지 5 내지 15 중량%, 톨루엔(Toluene:TO)은 5 내지 15 중량%로 함이 바람직하다.The adhesive layer 8 is 30 to 60% by weight of water-soluble urethane resin of nanoparticles (5 to 100nm), 20 to 60% by weight of hot melt resin of nanoparticles (5 to 100nm), 10 to 40% by weight of acrylic resin, wax 5 to 15% by weight of the resin, toluene (TOluene: TO) is preferably 5 to 15% by weight.
위와 같이 혼합된 혼합액(잉크액)은 교반기에 넣고 분당 1,400~1,800rpm으로 회전하여 5~10분간 교반한 후 100~200메쉬(Mesh)의 망점으로 된 동판에 묻혀 고무 롤러와 함께 상기 아크릴 프라이머층(7)의 상면에 분당 60~70m의 속도로 도포하여 접착층(8)을 형성한다. 상기 접착층(8)의 두께는 5~15㎛로 형성함이 바람직하다.  The mixed liquid (ink liquid) mixed as above is placed in a stirrer and rotated at 1,400 ~ 1,800rpm per minute, stirred for 5-10 minutes, and then buried in a copper plate made of 100-200 mesh mesh dots and the acrylic primer layer with a rubber roller. The adhesive layer 8 is formed by apply | coating to the upper surface of (7) at the speed | rate of 60-70m per minute. The thickness of the adhesive layer 8 is preferably formed in 5 ~ 15㎛.
위와 같은 방법에 의해 제조되어 구성된 하이그로시 필름(F)에 의해 상기 보드 패널에 전사 및 열융착하는 방법을 설명한다.A method of transferring and heat-sealing the board panel by the high-gloss film F manufactured and constructed by the above method will be described.
먼저, 마그네슘 보드 패널, CRC 보드 패널, ALC 보드 패널, 알루미늄 보드 패널, MDF 보드 패널, 합성수지 보드 패널, 유리 보드 패널 중에서 선택된 마그네슘 보드 패널(P)에는 도 3에서와 같이 하도층으로서 우레탄 수지를 2~3mm로 침투되게 함침한다. 즉, 보드 패널(P)의 표면에 일 예의 방법으로서 진공 함침(vacuum impregnation)에 의해 보드 패널 속에 함유되어 있는 공기나 수분 등을 완전히 흡출하고 대신에 우레탄 수지를 2~3mm로 침투시켜 하도층(d)을 형성한다. First, a magnesium board panel (P) selected from magnesium board panel, CRC board panel, ALC board panel, aluminum board panel, MDF board panel, synthetic resin panel, and glass board panel is formed of a polyurethane resin as the undercoat as shown in FIG. Immerse in ~ 3mm penetration. That is, as an example, the surface of the board panel P is completely sucked out of air or moisture contained in the board panel by vacuum impregnation, and instead, the urethane resin is infiltrated with 2 to 3 mm to make the undercoat layer ( d).
다음으로 상기 보드 패널(P)의 우레탄 수지로서 함침하여 형성된 하도층(d) 위에 열 차단 IR층을 150㎛~200㎛의 두께로 도포 형성한다. 즉, 상기 열 차단 IR층(R)은 액상으로 된 ITO(Indium Tin Oxide; 전기전도성을 가진 투명도전막), 아크릴 수지, 솔벤트와, 나노입자분말로 된 ATO(Antimony Tin Oxide; 안티몬 주석 산화물)을 혼합 구성한다. Next, the thermal barrier IR layer is applied to a thickness of 150 μm to 200 μm on the undercoat layer d formed by impregnation with the urethane resin of the board panel P. That is, the heat blocking IR layer R may include indium tin oxide (ITO), an acrylic resin, a solvent, and an ATO (antimony tin oxide) made of nanoparticle powder in a liquid phase. Mixed composition.
상기 액상의 ITO(Indium Tin Oxide; 전기전도성을 가진 투명도전막)는 45 중량%, 아크릴 수지는 10 중량%, 솔벤트는 45 중량%로 된 혼합액과 상기 나노입자분말로 된 ATO(Antimony Tin Oxide; 안티몬 주석 산화물)를 9:1의 비율로 교반기에 넣고 분당 1,400~1,800rpm으로 회전하여 5~10분간 교반 혼합하여 상기 보드 패널(P)의 하도층(d) 위에 도포기로 150㎛~200㎛의 두께로 도포하여 열 차단 IR층(R)을 형성한다(도 4 참조). The liquid ITO (Indium Tin Oxide; transparent conductive film having electrical conductivity) is 45% by weight, acrylic resin is 10% by weight, solvent is a mixture of 45% by weight and ATO (Antimony Tin Oxide) consisting of the nanoparticle powder Tin oxide) into a stirrer at a ratio of 9: 1, rotated at 1,400 to 1,800 rpm per minute, stirred and mixed for 5 to 10 minutes, and a thickness of 150 μm to 200 μm with an applicator on the undercoat layer (d) of the board panel (P). To form a thermal barrier IR layer (R) (see FIG. 4).
다음으로 상기 보드 패널(P)의 열 차단 IR층(R) 위에 상기와 같이 구성된 하이그로시 필름(F)을 도 5에서와 같이 접착층(8)을 통해 안착한 다음 하이그로시 필름(F)의 상면에는 실리콘 고무 롤러(a)를 장착하고 보드 패널(P)의 밑면에는 고무 롤러(b)를 당접시켜 상기 실리콘 고무 롤러(a)에는 100~160℃의 열과 3~5kg/cm²의 압력 및 분당 4~7m의 속도로 이송시켜 폴리에스테르 필름층(3)에 의해 보드 패널(P)에 전사함과 동시에 하이그로시 필름층(1)을 열융착하여 고광택의 표면층을 형성한다.Next, the high gloss film F configured as described above is mounted on the heat blocking IR layer R of the board panel P through the adhesive layer 8 as shown in FIG. 5, and then the upper surface of the high gloss film F is A silicon rubber roller (a) is mounted and a rubber roller (b) is abutted on the bottom surface of the board panel (P). The silicon rubber roller (a) has a heat of 100 to 160 ° C., a pressure of 3 to 5 kg / cm² and 4 to per minute. It transfers to the board panel P by the polyester film layer 3 at the speed of 7m, and heat-bonds the high gloss film layer 1, and forms the high gloss surface layer.
이 경우 상기 전사층인 우레탄 프라이머층(4), 디자인 인쇄층(5), 베이스 잉크층(6), 아크릴 프라이머층(7), 접착층(8)의 수용성 우레탄 수지가 도 6에서와 같이 열 차단 IR층(R)을 통과하여 보드 패널(P)의 하도층(d)으로 침투되고 침투된 수용성 우레탄 수지와 상기 보드 패널(P)에 미리 함침시켜 침투된 하도층(d)의 우레탄 수지가 서로 응집되어 전사층으로 수분과 염기를 방출하지 못하게 한다. 그리고 또한 열 차단 IR층(R)에 의해 열 차단 기능이 뛰어나 방열효과를 높여 화재시 2차 피해를 방지함은 물론 단열효과가 뛰어나 냉난방 시 에너지 절감을 극대화할 수 있다.In this case, the water-soluble urethane resin of the urethane primer layer 4, the design printing layer 5, the base ink layer 6, the acrylic primer layer 7, and the adhesive layer 8, which are the transfer layer, is thermally blocked as shown in FIG. The water-soluble urethane resin penetrated through the IR layer (R) to the undercoat layer (d) of the board panel (P) and the urethane resin of the undercoat layer (d) penetrated by impregnating the board panel (P) in advance Aggregates and prevents release of moisture and base into the transfer layer. In addition, the thermal blocking IR layer (R) is excellent heat shielding function to increase the heat dissipation effect to prevent secondary damage in the fire, as well as excellent thermal insulation effect can maximize energy saving during heating and cooling.
위와 같이 전사 및 열융착이 완료되면 상기 하이그로시 필름층(1)의 표면에 열융착하여 고광택의 표면층을 갖는 하이그로시 필름층의 표면에 접착제층(s)이 도포된 보호필름(t)을 부착한다. 상기 접착제층(s)은 박리가 쉽게 이루어지는 접착제로서 0.05~0.1㎛의 두께로 도포된 것이고, 상기 보호필름(t)은 PE나 PET의 소재로서 50~100㎛의 두께로 이루어진다.When the transfer and heat fusion is completed as above, the protective film (t) coated with the adhesive layer (s) is applied to the surface of the high gloss film layer having a high gloss surface layer by heat fusion to the surface of the high gloss film layer (1). do. The adhesive layer (s) is coated with a thickness of 0.05 ~ 0.1㎛ as an easily peeled adhesive, the protective film (t) is made of a thickness of 50 ~ 100㎛ as a material of PE or PET.
상기 하이그로시 필름(F)에 의해 보드 패널(P)에 전사 및 열융착할 시 접착층(8)은 130℃ ~ 150℃의 저열 온도에 의해 접착이 가능한 것이므로 용이하고 신속하게 전사가 이루어지고 무늬나 문양, 색채 등의 핀트가 정밀하게 이루어지며 아울러 폴리에스테르 필름층(3)과 하이그로시 필름층(1) 또한 보드 패널(P)의 표면에 그대로 열융착이 이루어져 별도의 필름을 분리할 필요 없이 보드 패널(P)의 표면에 고광택의 표면층을 형성한다.When the transfer layer and the heat-sealed to the board panel P by the high gloss film (F), the adhesive layer 8 can be adhered by a low heat temperature of 130 ℃ ~ 150 ℃ can be easily and quickly transferred and the pattern or The pints of patterns, colors, etc. are precisely made, and the polyester film layer 3 and the high gloss film layer 1 are also thermally fused to the surface of the board panel P, so that the board does not need to be separated. A high gloss surface layer is formed on the surface of the panel P.
위와 같은 방법에 의해 ALC 보드 패널(P)에는 다양한 무늬와 색상 그리고 자연 그대로의 질감 등이 고광택으로 표현된 보드 패널의 제품이 제조된다.By the above method, the ALC board panel P is manufactured with a board panel product in which various patterns, colors, and natural textures are expressed in high gloss.
위와 같이 제조된 보드 패널은 함침시켜 침투된 우레탄 수지에 의해 전사층의 조직과 보드 패널의 조직이 서로 응집되어 염기와 수분이 문양, 무늬 및 색상 등이 표현된 전사층으로 방출하지 못하게 되어 전사층의 들뜸이나 균열을 방지함은 물론 열융착한 폴리에스테르 필름층(3)과 하이그로시 필름층(1) 또한 고광택을 유지하면서 들뜸이나 균열을 방지한다.The board panel manufactured as described above is impregnated with the urethane resin impregnated with the transfer layer, and the tissue of the board panel is agglomerated with each other to prevent the base and moisture from being released into the transfer layer in which the pattern, pattern, and color are expressed. Of course, the heat-sealed polyester film layer (3) and the high gloss film layer (1) also prevent the lifting and cracking while preventing the lifting and cracking.
따라서, 다양한 문양, 무늬, 색상으로 디자인하여 전사 및 열융착한 보드 패널을 그대로 시공 설치할 수 있고 별도로 벽지나 시트지의 부착과 같은 마무리 마감처리를 하지 않아도 되는 것이다. 또한 상기 보드 패널(P)에 열차단 IR층(R)을 형성하여 구성함으로써 열차단 IR층(R)에 의해 열 차단 기능이 뛰어나 방열효과가 높게 되어 화재시 2차 피해를 방지함은 물론 단열효과 또한 뛰어나 냉난방 시 에너지 절감을 극대화할 수 있다. 이러한 보드 패널은 원자재로 사용할 수 있으며 장점은 친환경적인 보드 패널로서 내화성, 방수성, 고강도 및 저열 전도성, 치수 안정성, 내구성, 비흠집성, 방균성, 차음성, 내부식성, 내충격성, 각종 가공성, 항균성, 유해물질 방출량 등이 우수하고 건축 내장재, 외장재, 인테리어 등 널리 다양하게 사용할 수 있다.Therefore, by designing in a variety of patterns, patterns, colors can be installed in the transfer and heat-sealed board panel as it is, and do not need to finish the finishing, such as the attachment of wallpaper or sheet paper separately. In addition, by forming the thermal barrier IR layer (R) formed on the board panel (P), the thermal barrier function is excellent by the thermal barrier IR layer (R), the heat dissipation effect is high to prevent secondary damage in case of fire as well as thermal insulation The effect is also excellent, maximizing energy savings during heating and cooling. These board panels can be used as raw materials, and the advantages are eco-friendly board panels, which are fireproof, waterproof, high strength and low thermal conductivity, dimensional stability, durability, non-scratch, antibacterial, sound insulation, corrosion resistance, impact resistance, various processability, antibacterial properties It is excellent in emitting amount of harmful substances, and can be widely used in building interior materials, exterior materials, interiors, etc.
상기에서와 같이 하이그로시 필름(F)과 전사 및 열융착 방법에 의해 제조된 보드 패널은 도 7에서와 같이 구성된다.As described above, the board panel manufactured by the high gloss film F and the transfer and heat fusion method are configured as shown in FIG. 7.
즉, 도시된 바와 같이, 보드 패널(P)은 일측면에 우레탄 수지로 된 하도층(d)이 침투 형성되어 있고 그 표면에 열차단 IR층(R)이 구성되며, 그 위에 접착층(8), 아크릴 프라이머층(7), 베이스 잉크층(6), 디자인 인쇄층(5), 우레탄 프라이머층(4), 폴리에스테르 필름층(3), 폴리에틸렌 프라이머층(2), 하이그로시 필름층(1)이 순차적으로 형성되어 이루어지고 그 위에 취급시 고광택의 표면층을 보호하기 위한 박리가 쉽게 이루어지는 접착제층(s)이 도포된 보호필름(t)을 부착하여 이루어진 보드 패널이다.That is, as shown, the board panel (P) is formed with a permeation layer (d) of the urethane resin on one side and the thermal barrier IR layer (R) is formed on the surface, the adhesive layer (8) thereon , Acrylic primer layer (7), base ink layer (6), design printing layer (5), urethane primer layer (4), polyester film layer (3), polyethylene primer layer (2), high gloss film layer (1) ) Is a board panel formed by attaching a protective film (t) coated with an adhesive layer (s), which is formed sequentially, and is easily peeled off to protect the surface layer of high gloss upon handling.
따라서, 위와 같은 본 발명의 제1실시예에 따른 전사인쇄층을 포함하는 하이그로시 필름이 형성된 보드 패널(P)은 열 차단기능을 높여 화재시 방열효과를 극대화하고 또한 뛰어난 단열효과로 인해 에너지 절감을 높일 수 있으며, 다양한 색상과 디자인이 일 측면에 형성되어 있어 아름다움과 고급스러움, 자연친화적인 느낌을 고광택으로 느끼게 해주어 건축 내외장재나 욕실 또는 인테리어 등에 적용시킬 수 있다.Therefore, the board panel P formed with the high gloss film including the transfer printing layer according to the first embodiment of the present invention as described above maximizes heat dissipation effect and maximizes heat dissipation effect in case of fire and also saves energy due to excellent thermal insulation effect. Various colors and designs are formed on one side, so that beauty, luxury and nature-friendly feeling can be felt with high gloss, and can be applied to interior and exterior materials of the building, bathroom or interior.
이상에서는 본 발명의 제1실시예에 따른 전사인쇄층을 포함하는 필름이 형성된 보드 패널 및 그 제조방법에서는 ALC 보드 패널이 보드 패널로 선택되었으나, 상기 ALC 보드 패널 이외에 CRC 보드 패널, 마그네슘 보드 패널, 알루미늄 보드 패널, MDF 보드 패널, 합성수지 보드 패널, 유리 보드 패널 등이 보드 패널로 선택될 수 있으며, 이는 보드 패널의 재질 상의 상이함만이 있을 뿐 그외의 구성요소는 완전 동일하여, ALC 보드 패널 이외의 상이한 상기 재질의 보드 패널 상으로 전사인쇄층을 포함하는 필름이 형성된 보드 패널의 제조방법 및 그 방법에 의해 제조되는 보드 패널의 구성에 대한 설명은 그 중복을 피하기 위해 생략하기로 한다.In the above description, in the board panel on which the film including the transfer printing layer according to the first embodiment of the present invention is formed and in the method of manufacturing the same, the ALC board panel is selected as the board panel. In addition to the ALC board panel, a CRC board panel, a magnesium board panel, Aluminum board panel, MDF board panel, resin board panel, glass board panel, etc. can be selected as the board panel, which is only the difference in the material of the board panel, the other components are exactly the same, except for the ALC board panel The description of the manufacturing method of the board panel in which the film including the transfer printing layer is formed on the board panels of different materials and the configuration of the board panel manufactured by the method will be omitted to avoid duplication.
본 발명의 제2실시예에 따른 보드 패널로는, 본 발명의 제1실시예와 동일하게, 마그네슘 보드 패널, CRC 보드 패널, ALC 보드 패널, 알루미늄 보드 패널, MDF 보드 패널, 합성수지 보드 패널, 유리 보드 패널 중에서 어느 하나가 선택될 수 있으며, 본 발명의 제2실시예에는 마그네슘 보드 패널을 선택되는 보드 패널로 하며, 또한 전사인쇄층을 포함하는 필름은 전사 필름으로 한다.As a board panel according to the second embodiment of the present invention, as in the first embodiment of the present invention, magnesium board panel, CRC board panel, ALC board panel, aluminum board panel, MDF board panel, synthetic resin board panel, glass Any one of the board panels can be selected. In the second embodiment of the present invention, the magnesium board panel is used as the board panel to be selected, and the film including the transfer printing layer is used as the transfer film.
본 발명의 제2실시예에 따른 전사인쇄층을 포함하는 전사 필름의 전사에 의해 보드 패널을 제조하는 방법 및 그 방법에 의해 제조되는 보드 패널을 첨부된 도 8 내지 도 14를 참조하여 설명한다.A method of manufacturing a board panel by transferring a transfer film including a transfer printing layer according to a second embodiment of the present invention and a board panel manufactured by the method will be described with reference to FIGS. 8 to 14.
본 발명의 제2실시예에 따른 상기 보드 패널로 선택되는 보드 패널은 본 발명의 제1실시예와 동일한 보드 패널인 마그네슘 보드 패널, CRC 보드 패널, ALC 보드 패널, 알루미늄 보드 패널, MDF 보드 패널, 합성수지 보드 패널, 유리 보드 패널 중에서 선택되는 어느 하나이며, 이는 본 발명의 제1실시예와 제2실시예에 따른 보드 패널은 완전히 동일한 구성과 기능을 수행하는 구성요소이므로, 이에 대한 자세한 설명은 생략하기로 한다.The board panel selected as the board panel according to the second embodiment of the present invention is the same board panel as the first embodiment of the present invention magnesium board panel, CRC board panel, ALC board panel, aluminum board panel, MDF board panel, It is any one selected from a synthetic resin board panel, a glass board panel, which is a board panel according to the first embodiment and the second embodiment of the present invention is a component that performs exactly the same configuration and function, detailed description thereof will be omitted Let's do it.
본 발명의 제2실시예는, 위의 보드 패널 중에서 선택된 마그네슘 보드 패널(P)의 표면에 열차단 IR층을 형성하고 열차단 IR층 상으로 전사하여, 열 차단에 의한 방열효과를 극대화함은 물론 단열 효과를 높여 에너지를 절감하고, 다양한 무늬와 색상 그리고 자연 그대로의 질감 등을 나타낼 수 있는 전사 필름이 먼저 아래와 같이 제공된다.According to the second embodiment of the present invention, the thermal barrier layer is formed on the surface of the magnesium board panel P selected from the above board panels and transferred onto the thermal barrier layer, thereby maximizing the heat dissipation effect due to heat shielding. Of course, the transfer film that can save energy by increasing the heat insulation effect and exhibit various patterns, colors, and natural textures is provided as follows.
즉, 도 9에서와 같이 전사 필름(F')은 유광 또는 무광제의 폴리에스테르 필름층(10)과;That is, as shown in Fig. 9, the transfer film (F ') and the polyester film layer 10 of the glossy or matting agent;
상기 필름층(10)의 상면에 입혀져 보드 패널에 전사할 시 상기 필름층(10)의 분리를 용이하게 하고 내스크래치 및 내용제성에 강하며 아크릴계 수지이고 왁스계열 수지가 투입된 이형제층(20)과;It is coated on the upper surface of the film layer 10 to facilitate the separation of the film layer 10 when transferred to the board panel, resistant to scratch and solvent resistance, release agent layer 20 and acrylic resin and wax-based resin is added ;
상기 이형제층(20) 위에 형성되어 내스크래치성 기능을 가지며 우레탄 모노머와 프로필렌글리콜 모노메틸에테르의 소재로 된 유브이(UV) 코팅층(30)과;A UV coating layer 30 formed on the release agent layer 20 and having a scratch resistance function and made of a urethane monomer and propylene glycol monomethyl ether;
상기 유브이(UV) 코팅층(30) 상면에 도포 형성되고 수용성 우레탄 수지를 주성분으로 하여 유브이(UV) 코팅층(30)에 대리석 문양 등의 디자인 인쇄층의 분리를 방지하기 위한 우레탄 프라이머층(40)과;The urethane primer layer 40 is formed on the upper surface of the UV coating layer 30 to prevent separation of a design printing layer such as a marble pattern on the UV coating layer 30 based on a water-soluble urethane resin. ;
상기 우레탄 프라이머층(40)의 상면에 인쇄되고 내광 내열에 견디는 수용성 우레탄 수지, 안료가 혼합된 대리석 문양 등의 디자인 인쇄층(50)과;A design printing layer 50 printed on the upper surface of the urethane primer layer 40, such as a water-soluble urethane resin that resists heat resistance to light and a marble pattern mixed with pigments;
상기 디자인 인쇄층(50)에 인쇄되고 내광 내열에 강한 수용성 우레탄 수지 및 안료로 된 베이스 잉크층(60)과;A base ink layer 60 printed on the design printing layer 50 and made of a water-soluble urethane resin and a pigment resistant to heat-resistant heat;
상기 베이스 잉크층(60)에 도포되고 수용성 우레탄 수지로 수분에 강하며 130℃ ~ 150℃의 저열 온도에 의해 접착이 가능한 접착층(70)과;An adhesive layer 70 applied to the base ink layer 60 and resistant to moisture with a water-soluble urethane resin and capable of being adhered by a low heat temperature of 130 ° C. to 150 ° C .;
상기 접착층(70)의 상면에 형성되고 내열에 강한 수용성 우레탄 수지에 아크릴 성분을 주성분으로 포함한 프라이머층(80)으로 이루어진다.It is formed of a primer layer 80 formed on the upper surface of the adhesive layer 70 and containing an acrylic component as a main component in a water-soluble urethane resin resistant to heat.
상기 필름층(10)은 유광 또는 무광제로 된 폴리에스테르(PET), OPP, CPP, PP, 또는 PE로 된 필름이 바람직하고, 더욱 바람직하기로는 폴리에스테르(PET)로 된 필름이다. 상기 필름층(10)은 그 두께가 12~38㎛로 함이 바람직하고 기재층의 기능을 갖는 것이다.The film layer 10 is preferably a film made of polyester (PET), OPP, CPP, PP, or PE made of glossy or matte, and more preferably a film made of polyester (PET). It is preferable that the thickness of the said film layer 10 is 12-38 micrometers, and has a function of a base material layer.
상기 이형제층(20)은 나노입자(5~100nm)로 된 아크릴계 수지 40 내지 80 중량%, 나노입자(5~100nm)로 된 안티모니틴옥시드(Antimonytin Oxid) 수지 10 내지 30 중량%, 왁스 수지 5 내지 20 중량%, 계면활성제 5 내지 20 중량%로 함이 바람직하다.The release agent layer 20 is 40 to 80% by weight of the acrylic resin of nanoparticles (5 to 100nm), 10 to 30% by weight of antimonytin oxide resin of nanoparticles (5 to 100nm), wax resin It is preferable to set it as 5 to 20 weight% and 5 to 20 weight% of surfactant.
위와 같이 혼합된 혼합액(이형제액)은 교반기에 넣고 분당 1,400~1,800rpm으로 회전하여 5~10분간 교반한 후 100~200메쉬(Mesh)의 망점으로 된 동판에 묻혀 고무 롤러와 함께 상기 필름층(10)의 상면에 분당 60~70m의 속도로 도포하여 이형제층(20)을 형성한다. 그리고, 상기 이형제층(20)의 두께는 2~7㎛로 형성함이 바람직하다.The mixed solution (release agent solution) mixed as above is put in a stirrer and rotated at 1,400 ~ 1,800rpm per minute, stirred for 5-10 minutes, and then buried in a copper plate made of halftone of 100-200 mesh (Mesh) with the film layer (with a rubber roller) It is applied to the upper surface of 10) at a speed of 60 ~ 70m per minute to form a release agent layer (20). And, the thickness of the release agent layer 20 is preferably formed to 2 ~ 7㎛.
상기 나노입자(5~100nm)로 된 투명 아크릴수지와 안티모니옥시드 수지는 UV(자외선) 90% 이상 차단, IR(적외선) 50~70% 차단 효과와 내수성, 내스크래치, 내용제성이 우수하여 인쇄층을 10년 이상 변색이나 탈색을 방지해 주는 기능이 있다.The transparent acrylic resin and the antimony oxide resin made of the nanoparticles (5-100 nm) are UV (ultraviolet) 90% or more blocking, IR (infrared) 50-70% blocking effect and excellent in water resistance, scratch resistance, solvent resistance It has a function to prevent discoloration or discoloration of the printed layer for more than 10 years.
상기 유브이(UV) 코팅층(30)은 우레탄 모노머와 프로필렌글리콜 모노메틸에테르가 혼합된 소재를 코팅하여 형성한다. 상기 우레탄 모노머는 20 내지 80 중량%, 프로필렌글리콜 모노메틸에테르는 20 내지 80 중량%로 함이 바람직하다. 그리고 상기 유브이(UV) 코팅층(30)의 두께는 0.5㎛~5㎛로 함이 바람직하다. 그리고 또한 상기 유브이(UV) 코팅층(30)은 피 전사체인 보드 패널에 전사하였을 경우 내스크래치성 기능을 가지게 된다.The UV coating layer 30 is formed by coating a material in which a urethane monomer and propylene glycol monomethyl ether are mixed. The urethane monomer is preferably 20 to 80% by weight, propylene glycol monomethyl ether is preferably 20 to 80% by weight. The thickness of the UV coating layer 30 is preferably 0.5 μm to 5 μm. In addition, the UV coating layer 30 has a scratch resistance function when transferred to a board panel which is a transfer body.
상기 우레탄 프라이머층(40)은 나노입자(5~100nm)로 된 수용성 우레탄 수지 30 내지 70 중량%, 나노입자(5~100nm)로 된 아크릴계 수지 20 내지 60 중량%, 메틸에틸케톤(Methylethyl Ketone:MEK)은 3 내지 15 중량%, 톨루엔(Toluene:TO)은 3 내지 15 중량%로 함이 바람직하다.The urethane primer layer 40 is 30 to 70% by weight of a water-soluble urethane resin of nanoparticles (5 ~ 100nm), 20 to 60% by weight of an acrylic resin of nanoparticles (5 ~ 100nm), methyl ethyl ketone (Methylethyl Ketone: MEK) is preferably 3 to 15% by weight, and toluene (TO) is 3 to 15% by weight.
위와 같이 혼합된 혼합액(프라이머액)은 교반기에 넣고 분당 1,400~1,800rpm으로 회전하여 5~10분간 교반한 후 100~200메쉬(Mesh)의 망점으로 된 동판에 묻혀 고무 롤러와 함께 상기 유브이(UV) 코팅층(30)의 상면에 분당 60~70m의 속도로 도포하여 우레탄 프라이머층(40)을 형성한다. 상기 우레탄 프라이머층(40)의 두께는 2~8㎛로 형성함이 바람직하다.The mixed liquid (primer liquid) mixed as above is put in a stirrer, rotated at 1,400 ~ 1,800rpm per minute, stirred for 5 ~ 10 minutes, and then buried in a copper plate made of 100 ~ 200 mesh mesh dots and the rubber roller with UV roller (UV). ) Is coated on the upper surface of the coating layer 30 at a speed of 60 ~ 70m per minute to form a urethane primer layer (40). The thickness of the urethane primer layer 40 is preferably formed to 2 ~ 8㎛.
상기 디자인 인쇄층(50)은 나노입자(5~100nm)로 된 수용성 우레탄 수지 30 내지 70 중량%, 나노입자(5~100nm)로 된 아크릴계 수지 20 내지 60 중량%, 메틸에틸케톤(Methylethyl Ketone:MEK)은 3 내지 15 중량%, 톨루엔(Toluene:TO)은 3 내지 15 중량%로 함이 바람직하다.The design print layer 50 is 30 to 70% by weight of a water-soluble urethane resin of nanoparticles (5 ~ 100nm), 20 to 60% by weight of an acrylic resin of nanoparticles (5 ~ 100nm), methyl ethyl ketone: MEK) is preferably 3 to 15% by weight, and toluene (TO) is 3 to 15% by weight.
위와 같이 혼합된 혼합액은 교반기에 넣고 분당 1,400~1,800rpm으로 회전하여 5~10분간 교반한 후 100~200메쉬(Mesh)의 망점으로 된 동판에 묻혀 고무 롤러와 함께 상기 우레탄 프라이머층(40)의 상면에 분당 60~70m의 속도로 도포하여 디자인 인쇄층(50)을 형성한다. 상기 디자인 인쇄층(50)의 두께는 2~8㎛로 형성함이 바람직하다. 상기 디자인 인쇄층(50)은 다양한 색상과 문양 및 무늬를 선명하고 정밀한 핀트로 표현할 수 있다.The mixed solution as described above is put in a stirrer and rotated at 1,400 ~ 1,800rpm per minute and stirred for 5 to 10 minutes and then buried in a copper plate of 100 ~ 200 mesh (mesh) halftone of the urethane primer layer 40 together with a rubber roller It is applied to the upper surface at a speed of 60 ~ 70m per minute to form a design printing layer (50). The thickness of the design printed layer 50 is preferably formed to 2 ~ 8㎛. The design printed layer 50 may express various colors, patterns, and patterns with clear and precise pints.
상기 베이스 잉크층(60)은 나노입자(5~100nm)로 된 수용성 우레탄 수지 30 내지 70 중량%, 나노입자(5~100nm)로 된 아크릴계 수지 20 내지 60 중량%, 메틸에틸케톤(Methylethyl Ketone:MEK)은 3 내지 15 중량%, 톨루엔(Toluene:TO)은 3 내지 15 중량%로 함이 바람직하다.The base ink layer 60 is 30 to 70% by weight of a water-soluble urethane resin of nanoparticles (5 to 100nm), 20 to 60% by weight of an acrylic resin of nanoparticles (5 to 100nm), methyl ethyl ketone: MEK) is preferably 3 to 15% by weight, and toluene (TO) is 3 to 15% by weight.
위와 같이 혼합된 혼합액(잉크액)은 교반기에 넣고 분당 1,400~1,800rpm으로 회전하여 5~10분간 교반한 후 100~200메쉬(Mesh)의 망점으로 된 동판에 묻혀 고무 롤러와 함께 상기 디자인 인쇄층(50)의 상면에 분당 60~70m의 속도로 도포하여 베이스 잉크층(60)을 형성한다. 상기 베이스 잉크층(60)의 두께는 2~8㎛로 형성함이 바람직하다. 상기 베이스 잉크층(60)은 대리석과 같은 자연적인 디자인 또는 모든 칼라 디자인을 그라비아 인쇄 방식으로 형성하여 선명하고 핀트가 정밀한 디자인 등을 표현한다.The mixed liquid (ink liquid) mixed as above is placed in a stirrer and rotated at 1,400 ~ 1,800rpm per minute, stirred for 5-10 minutes, and then buried in a copper plate made of 100 ~ 200 mesh mesh dots and a rubber roller with the design printed layer The base ink layer 60 is formed by coating the upper surface of 50 at a speed of 60 to 70 m per minute. The thickness of the base ink layer 60 is preferably formed to 2 ~ 8㎛. The base ink layer 60 forms a natural design such as marble or all color designs by a gravure printing method to express a clear and precise design.
상기 접착층(70)은 나노입자(5~100nm)로 된 수용성 우레탄 수지 30 내지 60 중량%, 나노입자(5~100nm)로 된 핫멜트 수지 20 내지 50 중량%, 아크릴계 수지 10 내지 40 중량%, 왁스 수지 5 내지 15 중량%, 톨루엔(Toluene:TO)은 5 내지 15 중량%로 함이 바람직하다.The adhesive layer 70 is 30 to 60% by weight of water-soluble urethane resin of nanoparticles (5 to 100nm), 20 to 50% by weight of hot melt resin of nanoparticles (5 to 100nm), 10 to 40% by weight of acrylic resin, wax 5 to 15% by weight of the resin, toluene (TOluene: TO) is preferably 5 to 15% by weight.
위와 같이 혼합된 혼합액(잉크액)은 교반기에 넣고 분당 1,400~1,800rpm으로 회전하여 5~10분간 교반한 후 100~200메쉬(Mesh)의 망점으로 된 동판에 묻혀 고무 롤러와 함께 상기 베이스 잉크층(60)의 상면에 분당 60~70m의 속도로 도포하여 접착층(70)을 형성한다. 상기 접착층(70)의 두께는 5~15㎛로 형성함이 바람직하다. The mixed liquid (ink liquid) mixed as above is placed in a stirrer and rotated at 1,400-1,800 rpm per minute, stirred for 5-10 minutes, and then buried in a copper plate made of 100-200 mesh mesh dots and the base ink layer together with a rubber roller. The adhesive layer 70 is formed by coating the upper surface of 60 at a speed of 60 to 70 m per minute. The thickness of the adhesive layer 70 is preferably formed in 5 ~ 15㎛.
상기 아크릴 프라이머층(80)은 나노입자(5~100nm)로 된 아크릴계 수지 30 내지 70 중량%, 나노입자(5~100nm)로 된 수용성 우레탄 수지 20 내지 60 중량%, 메틸에틸케톤(Methylethyl Ketone:MEK)은 3 내지 15 중량%, 톨루엔(Toluene:TO)은 3 내지 15 중량%로 함이 바람직하다.The acrylic primer layer 80 is 30 to 70% by weight acrylic resin of nanoparticles (5 ~ 100nm), 20 to 60% by weight of water-soluble urethane resin of nanoparticles (5 ~ 100nm), methyl ethyl ketone: MEK) is preferably 3 to 15% by weight, and toluene (TO) is 3 to 15% by weight.
위와 같이 혼합된 혼합액은 교반기에 넣고 분당 1,400~1,800rpm으로 회전하여 5~10분간 교반한 후 100~200메쉬(Mesh)의 망점으로 된 동판에 묻혀 고무 롤러와 함께 상기 접착층(70)의 상면에 분당 60~70m의 속도로 도포하여 아크릴 프라이머층(80)을 형성한다. 상기 아크릴 프라이머층(80)의 두께는 2~8㎛로 형성함이 바람직하다. The mixed solution as described above is put in a stirrer and rotated at 1,400 ~ 1,800rpm per minute and stirred for 5 to 10 minutes and then buried in a copper plate made of 100 ~ 200 mesh mesh dot on the upper surface of the adhesive layer 70 together with a rubber roller It is applied at a speed of 60 ~ 70m per minute to form an acrylic primer layer (80). The acrylic primer layer 80 is preferably formed with a thickness of 2 ~ 8㎛.
위와 같은 방법에 의해 제조되어 구성된 전사 필름(F')에 의해 상기 보드 패널에 전사하는 방법을 설명한다.A method of transferring to the board panel by the transfer film (F ') manufactured and configured by the above method will be described.
먼저, 마그네슘 보드 패널, CRC 보드 패널, ALC 보드 패널, 알루미늄 보드 패널, MDF 보드 패널, 합성수지 보드 패널, 유리 보드 패널 중에서 선택된 마그네슘 보드 패널(P)에는 도 10에서와 같이 하도층으로서 우레탄 수지를 2~3mm로 침투되게 함침한다. 즉, 보드 패널(P)의 표면에 일 예의 방법으로서 진공 함침(vacuum impregnation)에 의해 보드 패널 속에 함유되어 있는 공기나 수분 등을 완전히 흡출하고 대신에 우레탄 수지를 2~3mm로 침투시켜 하도층(d)을 형성한다. 이러한 하도층(d)의 형성은 본 발명의 제1실시예와 제2실시예에서 동일하다.First, a magnesium board panel (P) selected from magnesium board panel, CRC board panel, ALC board panel, aluminum board panel, MDF board panel, resin board panel, and glass board panel is made of polyurethane resin as the undercoat as shown in FIG. Immerse in ~ 3mm penetration. That is, as an example, the surface of the board panel P is completely sucked out of air or moisture contained in the board panel by vacuum impregnation, and instead, the urethane resin is infiltrated with 2 to 3 mm to make the undercoat layer ( d). The formation of the undercoat layer d is the same in the first and second embodiments of the present invention.
다음으로 상기 보드 패널(P)의 우레탄 수지로서 함침하여 형성된 하도층(d) 위에 열 차단 IR층을 150㎛~200㎛의 두께로 도포 형성한다. 즉, 상기 열 차단 IR층(R)은 액상으로 된 ITO(Indium Tin Oxide; 전기전도성을 가진 투명도전막), 아크릴 수지, 솔벤트와, 나노입자분말로 된 ATO(Antimony Tin Oxide; 안티몬 주석 산화물)을 혼합 구성한다. 상기 액상의 ITO(Indium Tin Oxide; 전기전도성을 가진 투명도전막)는 45 중량%, 아크릴 수지는 10 중량%, 솔벤트는 45 중량%로 된 혼합액과 상기 나노입자분말로 된 ATO(Antimony Tin Oxide; 안티몬 주석 산화물)를 9:1의 비율로 교반기에 넣고 분당 1,400~1,800rpm으로 회전하여 5~10분간 교반 혼합하여 상기 보드 패널(P)의 하도층(d) 위에 도포기로써 150㎛~200㎛의 두께로 도포하여 열 차단 IR층(R)을 형성한다(도 11 참조). 이러한 열 차단 IR층(R)의 형성은 본 발명의 제1실시예와 제2실시예에서 동일하다.Next, the thermal barrier IR layer is applied to a thickness of 150 μm to 200 μm on the undercoat layer d formed by impregnation with the urethane resin of the board panel P. That is, the heat blocking IR layer R may include indium tin oxide (ITO), an acrylic resin, a solvent, and an ATO (antimony tin oxide) made of nanoparticle powder in a liquid phase. Mixed composition. The liquid ITO (Indium Tin Oxide; transparent conductive film having electrical conductivity) is 45% by weight, acrylic resin is 10% by weight, solvent is a mixture of 45% by weight and ATO (Antimony Tin Oxide) consisting of the nanoparticle powder Tin oxide) was added to the stirrer at a ratio of 9: 1, rotated at 1,400 to 1,800 rpm, and stirred and mixed for 5 to 10 minutes to form an applicator on the undercoat layer (d) of the board panel (P). It is applied in a thickness to form a heat shield IR layer (R) (see Fig. 11). The formation of the thermal blocking IR layer R is the same in the first and second embodiments of the present invention.
다음으로 상기 보드 패널(P)의 열 차단 IR층(R) 위에 상기와 같이 구성된 전사 필름(F')을 도 12에서와 같이 아크릴 프라이머층(80)을 통해 안착한 다음, 전사 필름(F')의 상면에 실리콘 고무 롤러(a)를 장착하고 보드 패널(P)의 밑면에 고무 롤러(b)를 당접시켜 상기 실리콘 고무 롤러(a)에는 100~160℃의 열과 3~5kg/cm²의 압력 및 분당 4~7m의 속도로 이송시켜 보드 패널(P)에 전사하여 전사층을 형성한다.Next, the transfer film F ′ configured as described above is mounted on the heat blocking IR layer R of the board panel P through the acrylic primer layer 80 as shown in FIG. 12, and then the transfer film F ′. The silicon rubber roller (a) is mounted on the upper surface of the board and the rubber roller (b) is abutted on the bottom of the board panel (P). The silicon rubber roller (a) has a heat of 100 to 160 ° C. and a pressure of 3 to 5 kg / cm². The transfer layer is transferred to the board panel P at a speed of 4 to 7 m per minute to form a transfer layer.
이 경우 상기 전사 층인 우레탄 프라이머층(40), 디자인 인쇄층(50), 베이스 잉크층(60), 접착층(70), 아크릴 프라이머층(80)의 수용성 우레탄 수지가 도 13에서와 같이 열 차단 IR층(R)을 통과하여 보드 패널(P)의 하도층(d)으로 침투되고 침투된 수용성 우레탄 수지와 상기 보드 패널(P)에 미리 함침시켜 침투된 하도층(d)의 우레탄 수지가 서로 응집되어 전사층으로 수분과 염기를 방출하지 못하게 한다. 그리고 또한 열 차단 IR층(R)에 의해 열 차단 기능이 뛰어나 방열효과가 높아 화재시 2차 피해를 방지함은 물론 단열효과가 뛰어나 냉난방 시 에너지 절감을 극대화할 수 있다.In this case, the water-soluble urethane resin of the urethane primer layer 40, the design printing layer 50, the base ink layer 60, the adhesive layer 70, and the acrylic primer layer 80, which is the transfer layer, is thermally blocked IR as shown in FIG. The water-soluble urethane resin penetrated through the layer (R) into the undercoat layer (d) of the board panel (P) and the urethane resin of the undercoat layer (d) penetrated by impregnating the board panel (P) in advance are agglomerated with each other. This prevents the release of moisture and base into the transfer layer. In addition, the heat shielding IR layer (R) has excellent heat shielding function and high heat dissipation effect to prevent secondary damage in case of fire as well as excellent thermal insulation effect can maximize energy saving during heating and cooling.
위와 같이 전사가 완료되면 상기 전사 필름(F')의 이형제층(20)에 의해 필름층(10)을 분리해 낸다. 상기 전사 필름(F')에 전사할 시 접착층(70)은 130℃~150℃의 저열 온도에 의해 접착이 가능한 것이므로 용이하고 신속하게 전사가 이루어지고 무늬나 문양, 색채 등의 핀트가 정밀하게 이루어진다.When the transfer is completed as described above, the film layer 10 is separated by the release agent layer 20 of the transfer film (F ′). When transferring to the transfer film (F '), the adhesive layer 70 is able to be bonded by a low heat temperature of 130 ℃ ~ 150 ℃ easy and fast transfer is made and the pint of the pattern, pattern, color, etc. is made precisely .
위와 같은 방법에 의해 보드 패널(P)에는 다양한 무늬와 색상 그리고 자연 그대로의 질감 등이 전사된 보드 패널의 제품이 제조된다.By the above method, the board panel P is manufactured with a board panel on which various patterns, colors, and natural textures are transferred.
위와 같이 전사된 보드 패널(P)은 함침시켜 침투된 우레탄 수지에 의해 전사층의 조직과 보드 패널의 조직이 서로 응집되어 염기와 수분이 문양, 무늬 및 색상 등이 표현된 전사층으로 방출하지 못하게 되어 전사층의 들뜸이나 균열을 방지한다.The board panel P transferred as described above is impregnated with the urethane resin impregnated to allow the tissue of the transfer layer and the board panel tissue to coagulate with each other so that base and moisture cannot be released to the transfer layer where patterns, patterns, and colors are expressed. This prevents lifting or cracking of the transfer layer.
따라서, 다양한 문양, 무늬, 색상으로 디자인(목무늬, 대리석, 기하학무늬, 자연적인 질감 등)하여 전사한 보드 패널(마그네슘 보드 패널, CRC 보드 패널, ALC 보드 패널, 알루미늄 보드 패널, MDF 보드 패널, 합성수지 보드 패널, 유리 보드 패널 중에서 선택된 어느 하나의 보드 패널)을 그대로 시공 설치할 수 있고 별도로 마무리 마감처리(벽지나 시트지 등의 부착)를 하지 않아도 되는 것이다.Therefore, board panels (magnesium board panel, CRC board panel, ALC board panel, aluminum board panel, MDF board panel, etc.) designed and transferred in various patterns, patterns, and colors (wood pattern, marble, geometric pattern, natural texture, etc.) Any board panel selected from a resin board panel and a glass board panel) can be installed and installed as it is, and there is no need to separately finish (attach of wallpaper or sheet paper).
그리고 또한 상기 보드 패널(P)에 열 차단 IR층(R)에 의해 열 차단 기능이 뛰어나 방열효과에 의해 화재시 2차 피해를 방지함은 물론 단열효과 또한 뛰어나 냉난방 시 에너지 절감을 극대화할 수 있다.In addition, the board panel (P) is excellent in the heat blocking function by the thermal blocking IR layer (R) to prevent secondary damage in the fire by the heat dissipation effect as well as excellent thermal insulation effect can maximize energy saving during heating and cooling. .
이러한 보드 패널은 원자재로 사용할 수 있으며 장점은 친환경적인 보드 패널로서 내화성, 방수성, 고강도 및 저열 전도성, 치수 안정성, 내구성, 비흠집성, 방균성, 차음성, 내부식성, 내충격성, 각종 가공성 등이 우수하고 건축 내장재, 외장재, 인테리어 등 널리 다양하게 사용할 수 있다.These board panels can be used as raw materials, and the advantages are eco-friendly board panels, which are fireproof, waterproof, high strength and low thermal conductivity, dimensional stability, durability, non-scratching, antibacterial, sound insulation, corrosion resistance, impact resistance, and various workability. It is excellent and can be widely used for building interior materials, exterior materials, interiors, etc.
그리고 또한, 상기와 같은 본 발명의 전사 방법은 보드 패널에 전사할 시 도료 분사, 대기오염, 작업장 개선 효과가 탁월하고, 작업 공정의 단축, 제조비용의 절감 등을 통한 작업 효율과 생산성을 증대시키고 다양한 디자인, 칼라 표현을 가능하게 한다.In addition, the transfer method of the present invention as described above is excellent in spraying the paint, air pollution, workplace improvement effect when transferring to the board panel, increase the work efficiency and productivity through the reduction of the work process, reduction of manufacturing cost, Various designs and color expressions are possible.
상기에서와 같이 전사 필름(F')과 전사 방법에 의해 제조된 보드 패널은 도 14에서와 같이 구성된다. 즉, 도시된 바와 같이 보드 패널(P)은 일측면에 하도층(d)이 침투 형성되고 그 표면에 열 차단 IR층(R)이 구성되며 그 위에 아크릴 프라이머층(80), 접착층(70), 베이스 잉크층(60), 디자인 인쇄층(50), 우레탄 프라이머층(40), UV코팅층(30), 이형제층(20)이 순차적으로 형성되어 이루어진 보드 패널이다.As described above, the board panel manufactured by the transfer film F 'and the transfer method is configured as shown in FIG. That is, as shown in the board panel P, the undercoat layer (d) penetrates and is formed on one surface thereof, and a heat blocking IR layer (R) is formed on the surface thereof, and an acrylic primer layer (80) and an adhesive layer (70) thereon. The base ink layer 60, the design printing layer 50, the urethane primer layer 40, the UV coating layer 30, and the release agent layer 20 are sequentially formed.
따라서, 위와 같은 본 발명의 제2실시예에 따른 보드 패널(P)은, 본 발명의 제1실시예와 동일하게, 열 차단 기능을 높여 화재시 방열효과를 극대화하고 또한 뛰어난 단열효과로 인해 에너지 절감을 높일 수 있으며, 다양한 색상과 디자인이 일측면에 형성되어 있어 아름다움과 고급스러움 그리고 자연친화적인 느낌을 느끼게 해주어 건축 내외장재나, 욕실 또는 인테리어 등에 적용시킬 수 있다.Therefore, the board panel P according to the second embodiment of the present invention as described above, as in the first embodiment of the present invention, increases the heat shielding function to maximize the heat dissipation effect in the event of fire and also due to the excellent heat insulating effect It is possible to increase the savings, and various colors and designs are formed on one side, so that it can feel beauty, luxury and nature-friendly, and can be applied to interior and exterior materials of the building, bathroom or interior.
이상에서는 본 발명의 제2실시예에 따른 전사인쇄층을 포함하는 필름이 형성된 보드 패널 및 그 제조방법에서는 마그네슘 보드 패널이 보드 패널로 선택되었으나, 상기 마그네슘 보드 패널 이외에 CRC 보드 패널, ALC 보드 패널, 알루미늄 보드 패널, MDF 보드 패널, 합성수지 보드 패널, 유리 보드 패널 등이 보드 패널로 선택될 수 있으며, 이는 보드 패널의 재질 상의 상이함만이 있을 뿐 그외의 구성요소는 완전 동일하여, 마그네슘 보드 패널 이외의 상이한 상기 재질의 보드 패널 상으로 전사인쇄층을 포함하는 필름이 형성된 보드 패널의 제조방법 및 그 방법에 의해 제조되는 보드 패널의 구성에 대한 설명은 그 중복을 피하기 위해 생략하기로 한다.In the above description, in the board panel on which the film including the transfer printing layer according to the second embodiment of the present invention is formed and in the method of manufacturing the same, magnesium board panel is selected as the board panel. In addition to the magnesium board panel, a CRC board panel, an ALC board panel, Aluminum board panel, MDF board panel, resin board panel, glass board panel, etc. can be selected as the board panel, which is only the difference in the material of the board panel, the other components are exactly the same, except for the magnesium board panel The description of the manufacturing method of the board panel in which the film including the transfer printing layer is formed on the board panels of different materials and the configuration of the board panel manufactured by the method will be omitted to avoid duplication.
다음으로는, 본 발명에 따른 전사인쇄층을 포함하는 필름이 형성된 보드 패널에 대한 내열성, 단열성, 유해물질 방출량, 항균성, 항곰팡이성, 유해중금속 검출량 등을 시험한 시험결과를 시험예 별로 측정하였다. Next, the test results for testing the heat resistance, heat insulation, harmful substances released, antibacterial, anti-fungal, detection of harmful heavy metals, etc. for the board panel with a film including the transfer printing layer according to the present invention was measured for each test example .
본 시험에 적용된 보드 패널은 비산재를 주재료로하여 규사 및 석회, 목분, 산화마그네슘, 염화마그네슘을 원료로 하여 발포제, 혼화제, 물을 혼합하여 180℃의 고온에서 10기압의 압력으로 오토클래브에서 증기양생하여 성형하여 제조된 ALC 보드 패널상에 제1실시예에 따라 전사인쇄층이 형성된 필름이 부착된 보드 패널에 의하여 측정이 수행되었다. 상기 ALC 보드 패널의 구체적인 성분함량은 비산재 65중량%, 글라스 화이버 5중량%, 규사 5중량%, 목분 5중량%, 산화마그네슘 5중량%, 염화마그네슘 5중량%, 나머지 시멘트와 미량의 표면처리용 재료가 포함되었다.The board panel applied in this test is composed of fugitive ash and silica, lime, wood powder, magnesium oxide and magnesium chloride. The blowing agent is mixed with blowing agent, admixture and water, and the steam is heated in autoclave at a pressure of 10 atm. The measurement was performed by a board panel with a film on which a transfer printing layer was formed according to the first embodiment on an ALC board panel manufactured by curing. The specific component content of the ALC board panel is 65% by weight of fly ash, 5% by weight of glass fiber, 5% by weight of silica sand, 5% by weight of wood powder, 5% by weight of magnesium oxide, 5% by weight of magnesium chloride, for the rest of cement and surface treatment Material was included.
(시험예 1) : 열방출 시험 및 가스 유해성 시험Test Example 1 Heat Release Test and Gas Hazard Test
시험예 1은 본 보드 패널의 열방출 시험 및 가스 유해성 시험을 실시한 것으로, 시험조건은 ISO 554에 따르고 온도 23±2 ℃, 상대습도 50±5 %로 하였으며, 판정기준으로 국토해양부 고시 제2012-624호 준불연재료의 판정기준이 적용되었으며, 시험방법으로 열방출시험은 KS F ISO 5660-1 : 2008 이 적용되고 가스 유해성 시험은 KS F 2771 : 2006 이 적용되었으며, 그 시험결과는 다음의 표 1에 나타나 있다.Test Example 1 was a heat emission test and a gas hazard test of the board panel, the test conditions were according to ISO 554, the temperature 23 ± 2 ℃, relative humidity 50 ± 5%, and as a criterion, the Ministry of Land, Transport and Maritime Affairs notice 2012- The criteria for the assessment of semi-combustible materials were applied, the heat release test was applied to KS F ISO 5660-1: 2008, and the gas hazard test was applied to KS F 2771: 2006. The test results are shown in the following table. It is shown in 1.
시험항목        Test Items 시험결과         Test result 판정기준 Criteria 시험방법 Test Methods
1회  1 time 2회  Episode 2 3회  3rd time
열방출시험Heat release test 총방출열량(MJ/㎡)Total emitted heat (MJ / ㎡) 2.1  2.1 4.4  4.4 2.8  2.8 8 MJ/㎡ 이하8 MJ / ㎡ or less KS F ISO 5660-1 : 2008KS F ISO 5660-1: 2008
열방출율이 연속으로 200kW/㎡를 초과하는 시간(s)Time (s) when heat release rate continuously exceeds 200kW / ㎡ 0   0 0   0 0  0 10 s 이하10 s or less
시험체를 관통하는 방화상 유해한 균열, 구멍 및 용융(심재의 전부 용융, 소멸) 등Harmful cracks, holes and melting (all melting and disappearing of the core material) on fire prevention through the test body 없음  none 없음  none 없음  none 없을 것No
가스유해성 시험Gas Hazard Test 행동정지시간(min : s)Stop time of action (min: s) 15:00  15:00 13:59  13:59 -   - 9 min 이상9 min or more KS F 2771 :2006KS F 2771: 2006
상기 표 1에 나타나 있듯이, 열방출 시험 및 가스 유해성 시험에 대한 시험결과는 국토해양부 고시 제2012-624호 준불연재료의 판정기준에 모두 적합판정이 나와 화재 시 또는 혹서기, 혹한기의 열차단 및 온도유지에 매우 우수한 효과가 있음을 알 수 있다.As shown in Table 1, the test results for the heat emission test and the gas hazard test were found to comply with the criteria of the Ministry of Land, Transport and Maritime Affairs Notice 2012-624 quasi-noncombustible materials, and in case of fire or heat, cold and cold, the heat cut and temperature It can be seen that there is a very good effect on the maintenance.
(시험예 2) : 불연성 시험 및 가스 유해성 시험Test Example 2 Nonflammability Test and Gas Hazard Test
시험예 2는 본 보드 패널의 불연성 시험 및 가스 유해성 시험을 실시한 것으로, 기준으로 국토해양부 고시 제2012-624호 불연재료의 판정기준이 적용되었으며, 시험방법은 불연성시험은 KS F ISO 1182 : 2004 가 적용되고 가스 유해성 시험은 KS F 2771 : 2006이 적용되었으며, 시험시간으로 불연성 시험은 20분, 가스 유해성 시험은 15분간 실시하였으며, 그 시험결과는 다음의 표 2에 나타나 있다.In Test Example 2, non-combustibility test and gas hazard test of this board panel were carried out, and the criteria of non-combustible material notification of Ministry of Land, Transport and Maritime Affairs No. 2012-624 were applied as a standard, and the test method is KS F ISO 1182: 2004. The gas hazard test was conducted by KS F 2771: 2006. The test time was 20 minutes for the nonflammability test and 15 minutes for the gas hazard test. The test results are shown in Table 2 below.
시험항목       Test Items 단위  unit 시험결과         Test result 판정기준 Criteria 시험방법 Test Methods
1   One 2   2 3   3
불연성 시험  Incombustibility test 질량 감소율Mass reduction rate %   % 12.5  12.5 12.1  12.1 12.2  12.2 30 이하 30 or less KS F ISO 1182 :2004KS F ISO 1182: 2004
최고온도와 최종 평형온도의 차Difference between maximum and final equilibrium temperature     ℃ 0.7   0.7 1.1   1.1 1.5   1.5 20을 초과하지 않을 것Shall not exceed 20
가스유해성 시험Gas Hazard Test 행동정지시간Stop time min : s min: s 13:50  13:50 14:34  14:34 -   - 9 min 이상9 min or more KS F 2271: 2006 KS F 2271: 2006
상기 표 2에 나타나 있듯이, 불연성 시험 및 가스 유해성 시험에 대한 시험결과는 국토해양부 고시 제2012-624호 불연재료의 판정기준에 모두 적합판정이 나와 특히 화재 시에 매우 우수한 효과가 있음을 알 수 있다.As shown in Table 2, the test results for the nonflammability test and the gas hazard test showed that all of the criteria of the Ministry of Land, Transport and Maritime Affairs notice 2012-624 non-combustible materials were found to be suitable, and in particular, in the event of a fire. .
(시험예 3) : 보드 패널에서 방출하는 유해물질량 시험Test Example 3 Test of Hazardous Substances Emitted from a Board Panel
시험예 3은 본 보드 패널의 친환경검사로 보드 패널에서 방출하는 유해물질량을 측정한 것으로, 시험조건은 24.7 ~ 25.3 ℃ 의 온도, 47 ~ 53 % 의 상대습도 조건하의 소형 챔버에서 이루어졌으며, 시험방법은 실내공기질공정 시험기준인 환경부 고시 제2010-24호가 적용되어 판정되었으며, 그 측정결과는 다음의 표 3에 나타나 있다.Test Example 3 measured the amount of harmful substances emitted from the board panel by eco-friendly inspection of the board panel. The test conditions were performed in a small chamber under a temperature of 24.7 ~ 25.3 ℃ and a relative humidity of 47 ~ 53%. Was determined by the Ministry of Environment's Notice No. 2010-24, which is a test standard for indoor air quality process, and the measurement results are shown in Table 3 below.
시험항목            Test Items 단위       unit 시험결과        Test result
총휘발성 유기화합물(TVOC)Total Volatile Organic Compounds (TVOC) mg/(㎡·h)   mg / (㎡ · h) 0.016         0.016
벤젠benzene mg/(㎡·h)   mg / (㎡ · h) 불검출 (검출한계 0.0005)         Not detected (detection limit 0.0005)
톨루엔toluene mg/(㎡·h)   mg / (㎡ · h) 0.003         0.003
에틸벤젠Ethylbenzene mg/(㎡·h)   mg / (㎡ · h) 불검출 (검출한계 0.0005)         Not detected (detection limit 0.0005)
자일렌Xylene mg/(㎡·h)   mg / (㎡ · h) 0.003         0.003
스타이렌Styrene mg/(㎡·h)   mg / (㎡ · h) 불검출 (검출한계 0.0005)         Not detected (detection limit 0.0005)
포름알데히드Formaldehyde mg/(㎡·h)   mg / (㎡ · h) 불검출 (검출한계 0.0005)         Not detected (detection limit 0.0005)
아세트알데히드Acetaldehyde mg/(㎡·h)   mg / (㎡ · h) 0.001         0.001
상기 표 3에 나타나 있듯이, 보드 패널에서 방출하게 되는 유해물질량을 측정한 측정결과는 환경부 고시 제2010-24호 실내공기질 공정 기준에 모두 적합한 검출한계 미만 또는 불검출로 측정되어 건축물의 내장재로서의 강제기준에 적합한 친환경적인 보드 패널의 우수한 효과가 있음을 알 수 있다.As shown in Table 3, the measurement results of the amount of harmful substances emitted from the board panel are measured to be below the detection limit or not detected in accordance with the 2010-24 Indoor Air Quality Standards of the Ministry of Environment, and are in compliance with the mandatory standard as interior materials of buildings. It can be seen that there is an excellent effect of a suitable eco-friendly board panel.
(시험예 4) : 항균성 시험Test Example 4 Antimicrobial Test
시험예 4는 본 보드 패널의 항균성 시험을 실시한 것으로, 시험환경으로 온도 37.1±0.1 ℃, 상대습도 34.5±0.2 %로 하였으며, 시험방법은 KCL-FIR-1003 : 2011 이 적용되었으며, 시험 항목으로 대장균, 녹농균, 황색포도상구균, 살모넬라균, 폐렴균, MRSA균(메티실린 내성(耐性) 황색포도상구균)을 대상으로 실시하였으며, 본 발명에 적용된 보드 패널과 'BLANK'로 표기된 비교 패널을 동일한 시험환경 조건에서 24시간이 경과한 후의 세균 농도를 초기 세균 농도에 대비하여 감소된 세균 감소율로 비교하였으며, 그 시험결과는 다음의 표 4에 나타나 있다.Test Example 4 was carried out the antimicrobial test of this board panel, the temperature was 37.1 ± 0.1 ℃, relative humidity 34.5 ± 0.2% as a test environment, the test method was applied to KCL-FIR-1003: 2011, E. coli , Pseudomonas aeruginosa, Staphylococcus aureus, Salmonella, Streptococcus pneumoniae, and MRSA (Methicillin-resistant Staphylococcus aureus) were carried out on the test panel and the comparative panel labeled 'BLANK' applied to the present invention under the same test conditions. After 24 hours at, the bacterial concentration was compared with the reduced bacterial reduction rate compared to the initial bacterial concentration, and the test results are shown in Table 4 below.
시험항목       Test Items 시험결과            Test result 시험방법  Test Methods 시험환경 Test environment
초기농도(CFU/mL)Initial concentration (CFU / mL) 24시간 후 농도(CFU/mL)Concentration after 24 hours (CFU / mL) 세균감소율(%)Bacterial Reduction (%)
대장균Escherichia coli BLANKBLANK 3.2×105 3.2 × 10 5 6.5×105 6.5 × 10 5 -   - KCL-FIR-1003 : 2011KCL-FIR-1003: 2011 온도37.1±0.1℃상대습도34.5±0.2%Temperature 37.1 ± 0.1 ℃ Relative Humidity 34.5 ± 0.2%
본 보드패널This board panel 3.2×105 3.2 × 10 5 < 10<10 99.9  99.9
녹농균Pseudomonas aeruginosa BLANKBLANK 3.2×105 3.2 × 10 5 6.9×105 6.9 × 10 5 -   -
본 보드패널This board panel 3.2×105 3.2 × 10 5 < 10<10 99.9  99.9
황색포도상구균Staphylococcus aureus BLANKBLANK 2.1×105 2.1 × 10 5 4.3×105 4.3 × 10 5 -   -
본 보드패널This board panel 2.1×105 2.1 × 10 5 < 10<10 99.9  99.9
살모넬라균Salmonella BLANKBLANK 3.3×105 3.3 × 10 5 5.9×105 5.9 × 10 5 -   -
본 보드패널This board panel 3.3×105 3.3 × 10 5 < 10<10 99.9  99.9
폐렴균Pneumococcal BLANKBLANK 2.9×105 2.9 × 10 5 5.0×105 5.0 × 10 5 -   -
본 보드패널This board panel 2.9×105 2.9 × 10 5 < 10<10 99.9  99.9
MRSA균MRSA BLANKBLANK 2.3×105 2.3 × 10 5 4.4×105 4.4 × 10 5 -   -
본 보드패널This board panel 2.3×105 2.3 × 10 5 < 10<10 99.9  99.9
상기 표 4에 나타나 있듯이, 본 보드 패널 및 'BLANK'로 표기된 비교 패널 상에 동일한 농도로 최초 배양된 각종 균들을 24시간 동안 동일한 시험환경에서 노출하였을 때 측정되는 세균 농도를 비교해 보면, 비교 패널은 24시간 후의 세균의 농도가 초기 농도에 대비하여 대략 2배 이상의 농도를 나타내어 세균 증식이 활발히 이루어진 것에 반해, 본 보드 패널은 모든 균들에 대해 24시간 후의 세균의 농도가 초기 농도에 대비하여 99.9% 이상의 세균감소율을 나타내고 있어, 본 보드 패널은 건축물의 내외장재로서의 우수한 항균효과가 있음을 알 수 있다.As shown in Table 4, when comparing the bacteria concentration measured when exposed to the same test environment for 24 hours at the same concentration on the board panel and the comparison panel labeled 'BLANK', the comparison panel is Whereas the concentration of bacteria after 24 hours showed approximately twice as much concentration as the initial concentration, the growth of bacteria was active, whereas the board panel showed that the concentration of bacteria after 24 hours was higher than 99.9% compared to the initial concentration. As it shows the reduction rate of bacteria, it can be seen that this board panel has an excellent antibacterial effect as interior and exterior materials of buildings.
(시험예 5) : 항곰팡이성 시험Test Example 5 Antifungal Test
시험예 5는 본 보드 패널의 항곰팡이성 시험을 실시한 것으로, 시험환경으로 온도 29.0±0.2 ℃, 상대습도 99.0±0.1 %로 하였으며, 시험방법은 ASTM G 21 : 2013 이 적용되었으며, 표준균주로 ATCC 9642, ATCC 11797, ATCC 6205, ATCC 9645, ATCC 15233 으로 혼합균주를 형성하여 매 1주 단위로 4주간 혼합균주가 발육되는 부분의 면적을 측정하였으며, 그 시험결과는 다음의 표 5에 나타나 있다.Test Example 5 was carried out the anti-mildew test of the board panel, the temperature was 29.0 ± 0.2 ℃, relative humidity 99.0 ± 0.1% as a test environment, the test method was ASTM G 21: 2013, the standard strain ATCC Mixed strains were formed from 9642, ATCC 11797, ATCC 6205, ATCC 9645, and ATCC 15233, and the area of the mixed strains was measured for 4 weeks every 1 week, and the test results are shown in Table 5 below.
시험항목Test Items 단위 unit 시험결과           Test result 시험방법 Test Methods 시험환경  Test environment
배양 시험의 기간      Period of culture test
1주 후1 week later 2주 후2 weeks later 3주 후3 weeks later 4주 후4 weeks later
항곰팡이시험Antifungal test 등급 ranking 0   0 0   0 0   0 0   0 ASTM G 21 : 2013  ASTM G 21: 2013 온도29.0±0.2 ℃상대습도99.0±1.0 %Temperature 29.0 ± 0.2 ℃ Relative Humidity99.0 ± 1.0%
* 결과의 등급 판독* Grade reading of results
0 : 시험편의 접종한 부분에 균사의 발육이 인지되지 않음.0: Development of hyphae was not recognized in the inoculated portion of the test piece.
1 : 시험편의 접종한 부분에 인지되는 균사 발육부분의 면적이 전 면적의 10% 미만임.1: The area of mycelial growth recognized in the inoculated part of the test piece is less than 10% of the total area.
2 : 시험편의 접종한 부분에 인지되는 균사 발육부분의 면적이 전 면적의 10~30%임.2: The area of mycelial growth recognized in the inoculated part of the test piece is 10-30% of the total area.
3 : 시험편의 접종한 부분에 인지되는 균사 발육부분의 면적이 전 면적의 30~60%임.3: The area of mycelial growth recognized in the inoculated portion of the test piece is 30 to 60% of the total area.
4 : 시험편의 접종한 부분에 인지되는 균사 발육부분의 면적이 전 면적의 60% 이상임.4: The area of mycelial growth recognized in the inoculated part of the test piece is 60% or more of the total area.
상기 표 5에 나타나 있듯이, 본 보드 패널에 접종한 혼합균주의 균사의 발육 면적은 본 보드 패널 상에서 그 발육이 1주, 2주, 3주, 4주 후 모두 인지되지 않았으므로, 본 보드 패널은 우수한 항곰팡이성의 기능을 발휘하는 우수한 효과가 있음을 알 수 있다.As shown in Table 5, the growth area of the hyphae of the mixed strain inoculated on the board panel was not recognized after 1, 2, 3, or 4 weeks on the board panel. It can be seen that there is an excellent effect of exhibiting an excellent antifungal function.
(시험예 6) : 중금속 함유량 검출시험Test Example 6 Heavy Metal Content Detection Test
시험예 6는 본 보드 패널의 중금속 함유량 검출시험을 실시한 것으로, 시험방법은 KS G ISO 8124-3 이 적용되었으며, 검출 대상 중금속 항목으로 납, 바륨, 비소, 셀레늄, 수은, 안티몬, 카드뮴, 크롬을 대상으로 실시하였으며, 그 시험결과는 다음의 표 6에 나타나 있다.Test Example 6 was carried out to detect the heavy metal content of the board panel, the test method was applied to KS G ISO 8124-3, the detection of heavy metals, lead, barium, arsenic, selenium, mercury, antimony, cadmium, chromium The test results are shown in Table 6 below.
시험항목      Test Items 단위   unit 시험결과        Test result 시험방법      Test Methods
lead mg/kg   mg / kg 불검출(검출한계 5)   Not detected (detection limit 5) KS G ISO 8124-3  KS G ISO 8124-3
바륨barium mg/kg   mg / kg 불검출(검출한계 5)   Not detected (detection limit 5)
비소arsenic mg/kg   mg / kg 불검출(검출한계 2)   Not detected (detection limit 2)
셀레늄Selenium mg/kg   mg / kg 불검출(검출한계 5)   Not detected (detection limit 5)
수은Mercury mg/kg   mg / kg 불검출(검출한계 2)   Not detected (detection limit 2)
안티몬antimony mg/kg   mg / kg 불검출(검출한계 5)   Not detected (detection limit 5)
카드뮴cadmium mg/kg   mg / kg 불검출(검출한계 5)   Not detected (detection limit 5)
크롬chrome mg/kg   mg / kg 불검출(검출한계 2)   Not detected (detection limit 2)
상기 표 6에 나타나 있듯이, 본 보드 패널에서는 인체에 유해한 중금속인 납, 바륨, 비소, 셀레늄, 수은, 안티몬, 카드뮴, 크롬 등이 모두 전혀 검출되지 않아 건축물의 내외장재로서 친환경적이며 인체 무해한 보드 패널의 우수한 효과가 있음을 알 수 있다.As shown in Table 6, in this board panel, heavy metals such as lead, barium, arsenic, selenium, mercury, antimony, cadmium, and chromium, which are harmful to the human body, are not detected at all, which is an environmentally friendly and environmentally friendly material for the interior and exterior of a building. It can be seen that there is an effect.
본 발명에 따른 전사인쇄층을 포함하는 필름이 형성된 보드 패널의 제조방법 및 그에 의해 제조된 보드 패널은 건축물의 내외장재 및 인테리어 마감재로 사용되는 보드 패널의 제조산업에서 동일한 제품을 반복적으로 제조하는 것이 가능하다고 할 것이므로 산업상 이용가능성이 매우 높은 발명이라고 할 수 있다.The method of manufacturing a board panel with a film including the transfer printing layer according to the present invention and the board panel manufactured thereby can repeatedly manufacture the same product in the manufacturing industry of board panels used as interior and exterior materials and interior finishing materials of buildings. Therefore, it can be said that the invention has a very high industrial applicability.

Claims (9)

  1. 마그네슘 보드 패널, CRC 보드 패널, ALC 보드 패널, 알루미늄 보드 패널, MDF 보드 패널, 합성수지 보드 패널, 유리 보드 패널 중에서 선택된 어느 하나의 보드 패널상에, On any one board panel selected from magnesium board panel, CRC board panel, ALC board panel, aluminum board panel, MDF board panel, resin board panel, glass board panel,
    하도층으로서 진공 함침(vacuum impregnation)에 의해 패널 속에 함유되어 있는 공기 및 수분을 완전히 흡출하고 우레탄 수지를 2~3mm로 침투시켜 하도층(d)을 형성한 다음,As the undercoat layer, by vacuum impregnation, air and moisture contained in the panel are completely sucked out and the urethane resin is infiltrated with 2-3 mm to form the undercoat layer d.
    상기 하도층(d) 위에 액상으로 된 ITO(Indium Tin Oxide; 전기전도성을 가진 투명도전막), 아크릴 수지, 솔벤트와 나노입자분말로 된 ATO(Antimony Tin Oxide; 안티몬 주석 산화물)을 혼합하여 150㎛~200㎛의 두께로 도포하여 열 차단 IR층(R)을 형성한 후, 150 µm ~ by mixing ITO (Indium Tin Oxide), an acrylic resin, a solvent, and ATO (Antimony Tin Oxide) made of nanoparticle powder in a liquid phase on the undercoat layer (d) After applying to a thickness of 200㎛ to form a thermal barrier IR layer (R),
    상기 열 차단 IR층(R) 위에 고광택으로 코팅되고 폴리에틸렌 테레프탈레이트(Polyethylene terephthalate) 소재로 되며 50㎛~100㎛의 두께로 된 하이그로시 필름층(1)과: High gloss coated on the heat shield IR layer (R) and made of polyethylene terephthalate material and a high gloss film layer (1) having a thickness of 50㎛ ~ 100㎛:
    상기 필름층(1)의 상면에 형성되어 상기 하이그로시 필름층(1)과 전사기능을 갖는 폴리에스테르 필름층과의 융착(접착) 효과를 높여주는 폴리에틸렌 프라이머층(2)과; A polyethylene primer layer (2) formed on the upper surface of the film layer (1) to enhance the fusion (adhesion) effect between the high gloss film layer (1) and the polyester film layer having a transfer function;
    상기 폴리에틸렌 프라이머층(2)의 상면에 형성되고 전사기능을 갖는 전사필름으로서의 유광 또는 무광제의 폴리에스테르 필름층(3)과;A glossy or matt polyester film layer (3) formed on the upper surface of the polyethylene primer layer (2) as a transfer film having a transfer function;
    상기 폴리에스테르 필름층(3)의 상면에 도포 형성되고 수용성 우레탄 수지를 주성분으로 하여 디자인 인쇄층의 대리석 문양 등의 디자인 인쇄층의 분리를 방지하기 위한 우레탄 프라이머층(4)과;A urethane primer layer (4) coated on the upper surface of the polyester film layer (3) to prevent separation of a design printed layer such as a marble pattern of a design printed layer with a water-soluble urethane resin as a main component;
    상기 우레탄 프라이머층(4)의 상면에 인쇄되고 내광 내열에 견디는 수용성 우레탄 수지, 안료가 혼합된 대리석 문양 등의 디자인 인쇄층(5)과;A design printing layer (5) printed on the upper surface of the urethane primer layer (4), such as a water-soluble urethane resin that resists heat resistance to light and a marble pattern mixed with pigments;
    상기 디자인 인쇄층(5)에 인쇄되고 내광 내열에 강한 수용성 우레탄 수지 및 안료로 된 베이스 잉크층(6)과;A base ink layer (6) printed on the design printed layer (5) and made of a water-soluble urethane resin and a pigment resistant to heat-resistant heat;
    상기 베이스 잉크층(6)의 상면에 형성되고 내열에 강한 수용성 우레탄 수지에 아크릴 성분을 주성분으로 포함한 아크릴 프라이머층(7)과;An acrylic primer layer 7 formed on the upper surface of the base ink layer 6 and including an acrylic component as a main component in a water-soluble urethane resin resistant to heat;
    상기 아크릴 프라이머층(7)의 상면에 도포되고 수용성 우레탄 수지로 수분에 강하며 130℃~150℃의 저열 온도에 의해 접착이 가능한 접착층(8)으로 이루어진 하이그로시 필름(F)으로,It is a high gloss film (F) made of an adhesive layer (8) coated on the upper surface of the acrylic primer layer (7) and resistant to moisture with a water-soluble urethane resin and capable of adhesion by a low heat temperature of 130 ℃ ~ 150 ℃,
    상기 접착층(8)을 통해 안착한 다음 상기 필름(F)의 상면에는 실리콘 고무 롤러(a)를 장착하고 마그네슘 보드 패널의 밑면에는 고무 롤러(b)를 당접시켜 상기 실리콘 고무 롤러(a)에는 100~160℃의 열과 3~5kg/cm²의 압력 및 분당 4~7m의 속도로 이송시켜 마그네슘 보드 패널(P)에 필름(F)의 인쇄층을 전사 및 열 융착하여 보드 패널을 제조함을 특징으로 하는 필름 융착에 의한 전사인쇄층을 포함하는 필름이 형성된 보드 패널의 제조방법.The silicon rubber roller (a) is mounted on the upper surface of the film (F) and the rubber roller (b) is abutted on the bottom surface of the magnesium board panel. Characterized in that the board panel is manufactured by transferring and thermally fusion the printed layer of the film (F) to the magnesium board panel (P) by transferring it at a temperature of 160 ° C., a pressure of 3 to 5 kg / cm² and a speed of 4 to 7 m per minute. A method of manufacturing a board panel with a film comprising a transfer printing layer by film fusion.
  2. 제1항에 있어서,The method of claim 1,
    상기 열 차단 IR층(R)은 액상으로 된 ITO(Indium Tin Oxide; 전기전도성을 가진 투명도전막), 아크릴 수지, 솔벤트와, 나노입자분말로 된 ATO(Antimony Tin Oxide; 안티몬 주석 산화물)를 혼합하되,The thermal barrier IR layer (R) is a mixture of indium tin oxide (ITO), an acrylic resin, a solvent, and an ATO (antimony tin oxide) made of nanoparticle powder in a liquid phase. ,
    상기 액상의 ITO(Indium Tin Oxide; 전기전도성을 가진 투명도전막)는 45 중량%, 아크릴 수지는 10 중량%, 솔벤트는 45 중량%로 된 혼합액과, 상기 나노입자분말로 된 ATO(Antimony Tin Oxide; 안티몬 주석 산화물)를 9:1의 비율로 혼합함을 특징으로 하는 필름 융착에 의한 전사인쇄층을 포함하는 필름이 형성된 보드 패널의 제조방법.The liquid ITO (Indium Tin Oxide; transparent conductive film having electrical conductivity) is 45% by weight, acrylic resin is 10% by weight, solvent is a mixture of 45% by weight and ATO (Antimony Tin Oxide) made of the nanoparticle powder; A method for producing a board panel with a film comprising a transfer printing layer by fusion of a film, characterized in that the antimony tin oxide) is mixed at a ratio of 9: 1.
  3. 제1항 또는 제2항에 있어서,The method according to claim 1 or 2,
    상기 보드 패널의 하도층(d) 위에 150㎛~200㎛의 두께로 액상으로 된 ITO(Indium Tin Oxide; 전기전도성을 가진 투명도전막), 아크릴 수지, 솔벤트와, 나노입자분말로 된 ATO(Antimony Tin Oxide; 안티몬 주석 산화물)를 혼합한 열차단 IR층(R)을 형성하며,An Indium Tin Oxide (ITO), an acrylic resin, a solvent, and an ATO (Antimony Tin) made of nanoparticle powder Oxide (antimony tin oxide) to form a thermal barrier IR layer (R),
    상기 열차단 IR층(R)의 표면에 접착층(8), 아크릴 프라이머층(7), 베이스 잉크층(6), 디자인 인쇄층(5), 우레탄 프라이머층(4), 폴리에스테르 필름층(3), 폴리에틸렌 프라이머층(2), 하이그로시 필름층(1)이 순차적으로 형성되어 이루어지고, 그 위에 고광택의 표면층을 보호하기 위한 박리가 쉽게 이루어지는 접착제층(s)이 도포된 보호필름(t)을 부착하여 이루어진 것을 특징으로 하는 필름 융착에 의한 전사인쇄층을 포함하는 필름이 형성된 보드 패널.On the surface of the thermal barrier IR layer (R), an adhesive layer (8), an acrylic primer layer (7), a base ink layer (6), a design printing layer (5), a urethane primer layer (4), a polyester film layer (3) ), A polyethylene primer layer (2), a high gloss film layer (1) is formed sequentially, a protective film (t) coated with an adhesive layer (s) is easily peeled off to protect a high gloss surface layer thereon Board panel formed with a film comprising a transfer printing layer by fusion film, characterized in that made by attaching.
  4. 제1항에 있어서,The method of claim 1,
    상기 하이그로시 필름층(1)은 고광택으로 코팅되고 폴리에틸렌 테레프탈레이트(Polyethylene terephthalate; PET) 소재로 되며 50~100㎛의 두께로 이루어지고,The high gloss film layer (1) is coated with a high gloss, made of polyethylene terephthalate (PET) material and made of a thickness of 50 ~ 100㎛,
    상기 폴리에틸렌 프라이머층(2)은 나노입자(5~100nm)로 된 수용성 폴리에틸렌(PE) 수지 30 내지 70 중량%, 나노입자(5~100nm)로 된 아크릴계 수지 20 내지 60 중량%, 메틸에틸케톤(Methylethyl Ketone; MEK) 3 내지 15 중량%, 톨루엔(Toluene;TO) 3 내지 15 중량%로 이루어지고,The polyethylene primer layer 2 is 30 to 70% by weight of a water-soluble polyethylene (PE) resin of nanoparticles (5 ~ 100nm), 20 to 60% by weight of an acrylic resin of nanoparticles (5 ~ 100nm), methyl ethyl ketone ( Methylethyl Ketone (MEK) 3 to 15% by weight, toluene (TO) 3 to 15% by weight,
    상기 폴리에스테르 필름층(3)은 유광 또는 무광제로 된 폴리에스테르, OPP, CPP, PP 또는 PE에서 선택된 것을 특징으로 하는 필름 융착에 의한 전사인쇄층을 포함하는 필름이 형성된 보드 패널.The polyester film layer (3) is a board panel formed with a film comprising a transfer printing layer by fusion film, characterized in that selected from a glossy or matte polyester, OPP, CPP, PP or PE.
  5. 제1항에 있어서,The method of claim 1,
    상기 우레탄 프라이머층(4)은 나노입자(5~100nm)로 된 수용성 우레탄 수지 30 내지 70 중량%, 나노입자(5~100nm)로 된 아크릴계 수지 20 내지 60 중량%, 메틸에틸케톤(Methylethyl Ketone; MEK) 3 내지 15 중량%, 톨루엔(Toluene;TO) 3 내지 15 중량%로 이루어지고, 이와 같이 혼합된 혼합액(프라이머액)은 교반기에 넣고 분당 1,400~1,800rpm으로 회전하여 5~10분간 교반한 후 100~200메쉬(Mesh)의 망점으로 된 동판에 묻혀 고무 롤러와 함께 상기 폴리에스테르 필름층(3)의 상면에 분당 60~70m의 속도로 도포하여 우레탄 프라이머층(4)을 형성하고, 상기 우레탄 프라이머층(4)의 두께는 2~8㎛로 형성되고,The urethane primer layer 4 is 30 to 70% by weight of a water-soluble urethane resin of nanoparticles (5 ~ 100nm), 20 to 60% by weight of an acrylic resin of nanoparticles (5 ~ 100nm), methyl ethyl ketone (Methylethyl Ketone; MEK) 3 to 15% by weight, toluene (TO) consisting of 3 to 15% by weight, and the mixed solution (primer liquid) thus mixed is put in a stirrer and rotated at 1,400 ~ 1,800rpm per minute and stirred for 5 to 10 minutes After buried in a copper plate of 100-200 mesh mesh dots and coated with a rubber roller on the upper surface of the polyester film layer 3 at a speed of 60 ~ 70m per minute to form a urethane primer layer (4), The thickness of the urethane primer layer 4 is formed in 2-8 micrometers,
    상기 디자인 인쇄층(5)은 나노입자(5~100nm)로 된 수용성 우레탄 수지 30 내지 70 중량%, 나노입자(5~100nm)로 된 아크릴계 수지 20 내지 60 중량%, 메틸에틸케톤(Methylethyl Ketone:MEK)은 3 내지 15 중량%, 톨루엔(Toluene:TO)은 3 내지 15 중량%로 혼합되고, 이와 같이 혼합된 혼합액은 교반기에 넣고 분당 1,400~1,800rpm으로 회전하여 5~10분간 교반한 후 100~200메쉬(Mesh)의 망점으로 된 동판에 묻혀 고무 롤러와 함께 상기 우레탄 프라이머층(4)의 상면에 분당 60~70m의 속도로 도포하여 디자인 인쇄층(5)을 형성하고, 상기 디자인 인쇄층(5)의 두께는 2~8㎛로 형성되고,The design print layer 5 is 30 to 70% by weight of a water-soluble urethane resin of nanoparticles (5 ~ 100nm), 20 to 60% by weight of an acrylic resin of nanoparticles (5 ~ 100nm), methyl ethyl ketone: MEK) is 3 to 15% by weight, toluene (TOluene: TO) is mixed at 3 to 15% by weight, and the mixed solution is mixed in a stirrer and rotated at 1,400 to 1,800 rpm per minute and stirred for 5 to 10 minutes, then 100 It is buried in a copper plate having a mesh dot of ˜200 mesh and coated on the upper surface of the urethane primer layer 4 together with a rubber roller at a speed of 60 to 70 m per minute to form a design printed layer 5, and the design printed layer (5) the thickness is formed to 2 ~ 8㎛,
    상기 베이스 잉크층(6)은 나노입자(5~100nm)로 된 수용성 우레탄 수지 30 내지 70 중량%, 나노입자(5~100nm)로 된 아크릴계 수지 20 내지 60 중량%, 메틸에틸케톤(Methylethyl Ketone:MEK)은 3 내지 15 중량%, 톨루엔(Toluene:TO)은 3 내지 15 중량%로 혼합되고, 혼합된 혼합액은 교반기에 넣고 분당 1,400~1,800rpm으로 회전하여 5~10분간 교반한 후 100~200메쉬(Mesh)의 망점으로 된 동판에 묻혀 고무 롤러와 함께 상기 디자인 인쇄층(5)의 상면에 분당 60~70m의 속도로 도포하여 베이스 잉크층(6)을 형성하고, 상기 베이스 잉크층(6)의 두께는 2~8㎛로 형성되고,The base ink layer 6 is 30 to 70% by weight of a water-soluble urethane resin of nanoparticles (5 to 100nm), 20 to 60% by weight of acrylic resin of nanoparticles (5 to 100nm), methyl ethyl ketone: MEK) is 3 to 15% by weight, toluene (TOluene: TO) is mixed to 3 to 15% by weight, the mixed mixture is put in a stirrer and rotated at 1,400 ~ 1,800rpm per minute and stirred for 5 to 10 minutes, then 100 ~ 200 It is buried in a copper plate made of mesh dot mesh and coated with a rubber roller on the upper surface of the design printing layer 5 at a speed of 60 to 70 m per minute to form a base ink layer 6, and the base ink layer 6 ) Is formed into a thickness of 2 ~ 8㎛,
    상기 아크릴 프라이머층(7)은 나노입자(5~100nm)로 된 아크릴계 수지 30 내지 70 중량%, 나노입자(5~100nm)로 된 수용성 우레탄 수지 20 내지 60 중량%, 메틸에틸케톤(Methylethyl Ketone:MEK) 3 내지 15 중량%, 톨루엔(Toluene:TO)은 3 내지 15 중량%로 혼합되고, 이와 같이 혼합된 혼합액은 교반기에 넣고 분당 1,400~1,800rpm으로 회전하여 5~10분간 교반한 후 100~200메쉬(Mesh)의 망점으로 된 동판에 묻혀 고무 롤러와 함께 상기 베이스 잉크층(6)의 상면에 분당 60~70m의 속도로 도포하여 아크릴 프라이머층(7)을 형성하고, 상기 아크릴 프라이머층(7)의 두께는 2~8㎛로 형성되고,The acrylic primer layer 7 is 30 to 70% by weight of an acrylic resin of nanoparticles (5 to 100nm), 20 to 60% by weight of a water-soluble urethane resin of nanoparticles (5 to 100nm), methyl ethyl ketone: MEK) 3 to 15% by weight, toluene (TOluene: TO) is mixed at 3 to 15% by weight, and the mixed solution is mixed in a stirrer and rotated at 1,400 to 1,800 rpm per minute and stirred for 5 to 10 minutes, then 100 to It is buried in a copper plate of 200 mesh dots and coated with a rubber roller on the upper surface of the base ink layer 6 at a speed of 60 to 70 m per minute to form an acrylic primer layer 7 and the acrylic primer layer ( 7) the thickness is formed to 2 ~ 8㎛,
    상기 접착층(8)은 나노입자(5~100nm)로 된 수용성 우레탄 수지 30 내지 60 중량%, 나노입자(5~100nm)로 된 핫멜트 수지 20 내지 60 중량%, 아크릴계 수지 10 내지 40 중량%, 왁스 수지 5 내지 15 중량%, 톨루엔(Toluene:TO)은 5 내지 15 중량%로 혼합되고, 이와 같이 혼합된 혼합액(잉크액)은 교반기에 넣고 분당 1,400~1,800rpm으로 회전하여 5~10분간 교반한 후 100~200메쉬(Mesh)의 망점으로 된 동판에 묻혀 고무 롤러와 함께 상기 아크릴 프라이머층(7)의 상면에 분당 60~70m의 속도로 도포하여 접착층(8)을 형성하고, 상기 접착층(8)의 두께는 5~15㎛로 형성되는 것을 특징으로 하는 필름 융착에 의한 전사인쇄층을 포함하는 필름이 형성된 보드 패널. The adhesive layer 8 is 30 to 60% by weight of water-soluble urethane resin of nanoparticles (5 to 100nm), 20 to 60% by weight of hot melt resin of nanoparticles (5 to 100nm), 10 to 40% by weight of acrylic resin, wax Resin 5 to 15% by weight, toluene (TOluene: TO) is mixed at 5 to 15% by weight, and the mixed solution (ink liquid) thus mixed is put into a stirrer and rotated at 1,400 to 1,800 rpm per minute and stirred for 5 to 10 minutes. Then, it is buried in a copper plate of 100-200 mesh dots and coated with a rubber roller on the upper surface of the acrylic primer layer 7 at a speed of 60 to 70 m per minute to form an adhesive layer 8, and the adhesive layer 8 The thickness of the board) is a board panel with a film comprising a transfer printing layer by fusion film, characterized in that formed in 5 ~ 15㎛.
  6. 마그네슘 보드 패널, CRC 보드 패널, ALC 보드 패널, 알루미늄 보드 패널, MDF 보드 패널, 합성수지 보드 패널, 유리 보드 패널 중에서 선택된 어느 하나의 보드 패널상에,On any one board panel selected from magnesium board panel, CRC board panel, ALC board panel, aluminum board panel, MDF board panel, resin board panel, glass board panel,
    하도층으로서 진공 함침(vacuum impregnation)에 의해 패널 속에 함유되어 있는 공기 및 수분을 완전히 흡출하고 우레탄 수지를 2~3mm로 침투시켜 하도층(d)을 형성한 다음,As the undercoat layer, by vacuum impregnation, air and moisture contained in the panel are completely sucked out and the urethane resin is infiltrated with 2-3 mm to form the undercoat layer d.
    상기 하도층(d) 위에 액상으로 된 ITO(Indium Tin Oxide; 전기전도성을 가진 투명도전막), 아크릴 수지, 솔벤트와, 나노입자분말로 된 ATO(Antimony Tin Oxide; 안티몬 주석 산화물)을 혼합하여 150㎛~200㎛의 두께로 도포하여 열 차단 IR층(R)을 형성한 후, 150 ㎛ by mixing ITO (Indium Tin Oxide), an acrylic resin, a solvent, and ATO (Antimony Tin Oxide) made of nanoparticle powder in a liquid state on the undercoat layer (d) After applying to a thickness of ~ 200㎛ to form a thermal blocking IR layer (R),
    상기 열 차단 IR층(R) 위에 유광 또는 무광제의 폴리에스테르 필름층(10)과;A glossy or matt polyester film layer (10) on the thermal barrier IR layer (R);
    상기 필름층(10)의 상면에 입혀져 보드 패널에 전사할 시 상기 필름층(10)의 분리를 용이하게 하고 내스크래치 및 내용제성에 강하며 나노입자(5~100nm)로 된 아크릴계 수지, 나노입자(5~100nm)로 된 안티모니틴옥시디(Antimonytin Oxid) 수지, 왁스계열 수지, 계면활성제로 투입된 이형제층(20)과;When coated on the upper surface of the film layer 10 is transferred to the board panel to facilitate the separation of the film layer 10, scratch resistance and solvent resistance, acrylic resin, nanoparticles made of nanoparticles (5 ~ 100nm) A release agent layer 20 introduced as an antimonytin oxide resin (5-100 nm), a wax-based resin, or a surfactant;
    상기 이형제층(20) 위에 형성되어 내스크래치성 기능을 가지며 우레탄 모노머와 프로필렌글리콜 모노메틸에테르의 소재로 된 유브이(UV) 코팅층(30)과;A UV coating layer 30 formed on the release agent layer 20 and having a scratch resistance function and made of a urethane monomer and propylene glycol monomethyl ether;
    상기 유브이(UV) 코팅층(30) 상면에 도포 형성되고 수용성 우레탄 수지를 주성분으로 하여 유브이(UV) 코팅층(30)에 대리석 문양의 디자인 인쇄층의 분리를 방지하기 위한 우레탄 프라이머층(40)과;A urethane primer layer 40 formed on the upper surface of the UV coating layer 30 to prevent separation of a marble-printed design printed layer on the UV coating layer 30 based on a water-soluble urethane resin;
    상기 우레탄 프라이머층(40)의 상면에 인쇄되고 내광 내열에 견디는 수용성 우레탄 수지, 안료가 혼합된 대리석 문양의 디자인 인쇄층(50)과;A marble-printed design print layer 50 printed on the upper surface of the urethane primer layer 40 and mixed with a water-soluble urethane resin and a pigment that resists heat-resistant heat;
    상기 디자인 인쇄층(50)에 인쇄되고 내광 내열에 강한 수용성 우레탄 수지 및 안료로 된 베이스 잉크층(60)과;A base ink layer 60 printed on the design printing layer 50 and made of a water-soluble urethane resin and a pigment resistant to heat-resistant heat;
    상기 베이스 잉크층(60)에 도포되고 수용성 우레탄 수지로 수분에 강하며 130℃~150℃의 저열 온도에 의해 접착이 가능한 접착층(70)과;An adhesive layer 70 applied to the base ink layer 60 and resistant to moisture with a water-soluble urethane resin and capable of being adhered by a low heat temperature of 130 ° C. to 150 ° C .;
    상기 접착층(70)의 상면에 형성되고 내열에 강한 수용성 우레탄 수지에 아크릴 성분을 포함한 아크릴 프라이머층(80)으로 이루어진 전사 필름(F')으로,The transfer film (F ') formed on the upper surface of the adhesive layer 70 and composed of an acrylic primer layer 80 containing an acrylic component in a water-soluble urethane resin resistant to heat,
    아크릴 프라이머층(80)을 통해 안착한 다음 상기 전사 필름(F')의 상면에는 실리콘 고무 롤러(a)를 장착하고 마그네슘 보드 패널의 밑면에는 고무 롤러(b)를 당접시켜 상기 실리콘 고무 롤러(a)에는 100~160℃의 열과 3~5kg/cm²의 압력 및 분당 4~7m의 속도로 이송시켜 마그네슘 보드 패널(P)에 전사 필름(F')의 인쇄층을 전사하여 보드 패널을 제조함을 특징으로 하는 전사인쇄층을 포함하는 필름이 형성된 보드 패널The silicon rubber roller (a) is formed by mounting the acrylic rubber roller (a) on the upper surface of the transfer film (F ′) and contacting the rubber roller (b) on the bottom surface of the magnesium board panel. It transfers the printing layer of the transfer film (F ') to the magnesium board panel (P) by transferring at a temperature of 100 ~ 160 ℃ and a pressure of 3 ~ 5kg / cm² and a speed of 4 ~ 7m per minute to produce a board panel Board panel with a film comprising a transfer printing layer
  7. 제6항에 있어서,The method of claim 6,
    상기 열 차단 IR층(R)은 액상으로 된 ITO(Indium Tin Oxide; 전기전도성을 가진 투명도전막), 아크릴 수지, 솔벤트와, 나노입자분말로 된 ATO(Antimony Tin Oxide; 안티몬 주석 산화물)를 혼합하되,The thermal barrier IR layer (R) is a mixture of indium tin oxide (ITO), an acrylic resin, a solvent, and an ATO (antimony tin oxide) made of nanoparticle powder in a liquid phase. ,
    상기 액상의 ITO(Indium Tin Oxide; 전기전도성을 가진 투명도전막)는 45 중량%, 아크릴 수지는 10 중량%, 솔벤트는 45 중량%로 된 혼합액과, 상기 나노입자분말로 된 ATO(Antimony Tin Oxide; 안티몬 주석 산화물)를 9:1의 비율로 혼합함을 특징으로 하는 전사인쇄층을 포함하는 필름이 형성된 보드 패널The liquid ITO (Indium Tin Oxide; transparent conductive film having electrical conductivity) is 45% by weight, acrylic resin is 10% by weight, solvent is a mixture of 45% by weight and ATO (Antimony Tin Oxide) made of the nanoparticle powder; Board panel having a film including a transfer printing layer, characterized in that the mixing of antimony tin oxide) in a ratio of 9: 1
  8. 제6항 또는 제7항에 있어서,The method according to claim 6 or 7,
    상기 보드 패널에 우레탄 수지를 2~3mm로 침투시켜 하도층(d)을 형성하고, Urethane resin is penetrated into the board panel at 2 to 3 mm to form an undercoat layer (d),
    상기 보드 패널의 하도층(d) 위에 150㎛~200㎛의 두께로 액상으로 된 ITO(Indium Tin Oxide; 전기전도성을 가진 투명도전막), 아크릴 수지, 솔벤트와, 나노입자분말로 된 ATO(Antimony Tin Oxide; 안티몬 주석 산화물)을 혼합한 열 차단 IR층(R)을 형성하며,An Indium Tin Oxide (ITO), an acrylic resin, a solvent, and an ATO (Antimony Tin) made of nanoparticle powder Oxide; antimony tin oxide) to form a thermal blocking IR layer (R),
    상기 열 차단 IR층(R)의 표면에 아크릴 프라이머층(80), 접착층(70), 베이스 잉크층(60), 디자인 인쇄층(50), 우레탄 프라이머층(40), 유브이(UV) 코팅층(30), 이형제층(20)이 순차적으로 형성되어 마그네슘 보드 패널이 구성된 것을 특징으로 하는 전사인쇄층을 포함하는 필름이 형성된 보드 패널.The acrylic primer layer 80, the adhesive layer 70, the base ink layer 60, the design printing layer 50, the urethane primer layer 40, UV coating layer (UV) on the surface of the heat blocking IR layer (R) 30), the board panel with a film comprising a transfer printing layer, characterized in that the release agent layer 20 is formed sequentially to form a magnesium board panel.
  9. 제6항에 있어서,The method of claim 6,
    상기 필름층(10)은 유광 또는 무광제로 된 폴리에스테르(PET), OPP, CPP, PP, 또는 PE로 된 필름 중에 어느 하나가 선택되고, 상기 필름층(10)은 그 두께가 12~38㎛를 가지며,The film layer 10 is any one selected from a film of polyester (PET), OPP, CPP, PP, or PE made of glossy or matte, the film layer 10 has a thickness of 12 ~ 38㎛ Has,
    상기 이형제층(20)은 나노입자(5~100nm)로 된 아크릴계 수지 40 내지 80 중량%, 나노입자(5~100nm)로 된 안티모니틴옥시드(Antimonytin Oxid) 수지 10 내지 30 중량%, 왁스 수지 5 내지 20 중량%, 계면활성제 5 내지 20 중량%로 혼합된 혼합액(이형제액)은 교반기에 넣고 분당 1,400~1,800rpm으로 회전하여 5~10분간 교반한 후 100~200메쉬(Mesh)의 망점으로 된 동판에 묻혀 고무 롤러와 함께 상기 필름층(10)의 상면에 분당 60~70m의 속도로 도포하여 이형제층(20)을 형성하고, 상기 이형제층(20)의 두께는 2~7㎛ 이고,The release agent layer 20 is 40 to 80% by weight of the acrylic resin of nanoparticles (5 to 100nm), 10 to 30% by weight of antimonytin oxide resin of nanoparticles (5 to 100nm), wax resin The mixed solution (release agent solution) mixed with 5 to 20% by weight and 5 to 20% by weight of surfactant is placed in a stirrer, rotated at 1,400 to 1,800 rpm per minute, stirred for 5 to 10 minutes, and then into a dot of 100 to 200 mesh. It was buried in the copper plate and coated with a rubber roller on the upper surface of the film layer 10 at a speed of 60 ~ 70m per minute to form a release agent layer 20, the thickness of the release agent layer 20 is 2 ~ 7㎛,
    상기 유브이(UV) 코팅층(30)은 우레탄 모노머는 20 내지 80 중량%, 프로필렌글리콜 모노메틸에테르는 20 내지 80 중량%로 혼합되고, 상기 유브이(UV) 코팅층(30)의 두께는 0.5㎛~5㎛ 이고,The UV coating layer 30 is 20 to 80% by weight of the urethane monomer, 20 to 80% by weight of propylene glycol monomethyl ether is mixed, the thickness of the UV coating layer 30 is 0.5㎛ ~ 5 Μm,
    상기 우레탄 프라이머층(40)은 나노입자(5~100nm)로 된 수용성 우레탄 수지 30 내지 70 중량%, 나노입자(5~100nm)로 된 아크릴계 수지 20 내지 60 중량%, 메틸에틸케톤(Methylethyl Ketone:MEK)은 3 내지 15 중량%, 톨루엔(Toluene:TO)은 3 내지 15 중량%로 혼합된 혼합액(프라이머액)은 교반기에 넣고 분당 1,400~1,800rpm으로 회전하여 5~10분간 교반한 후 100~200메쉬(Mesh)의 망점으로 된 동판에 묻혀 고무 롤러와 함께 상기 유브이(UV) 코팅층(30)의 상면에 분당 60~70m의 속도로 도포하여 우레탄 프라이머층(40)을 형성하고, 상기 우레탄 프라이머층(40)의 두께는 2~8㎛ 이고,The urethane primer layer 40 is 30 to 70% by weight of a water-soluble urethane resin of nanoparticles (5 ~ 100nm), 20 to 60% by weight of an acrylic resin of nanoparticles (5 ~ 100nm), methyl ethyl ketone (Methylethyl Ketone: MEK) is 3 to 15% by weight, and toluene (TOluene: TO) is mixed to 3 to 15% by weight mixed solution (primer liquid) in a stirrer and rotated at 1,400 ~ 1,800rpm per minute and stirred for 5 to 10 minutes, then 100 ~ It is buried in a copper plate of 200 mesh dots and coated with a rubber roller on the upper surface of the UV coating layer 30 at a speed of 60 to 70 m per minute to form a urethane primer layer 40, and the urethane primer The thickness of layer 40 is 2-8 μm,
    상기 디자인 인쇄층(50)은 나노입자(5~100nm)로 된 수용성 우레탄 수지 30 내지 70 중량%, 나노입자(5~100nm)로 된 아크릴계 수지 20 내지 60 중량%, 메틸에틸케톤(Methylethyl Ketone:MEK)은 3 내지 15 중량%, 톨루엔(Toluene:TO)은 3 내지 15 중량%로 혼합된 혼합액은 교반기에 넣고 분당 1,400~1,800rpm으로 회전하여 5~10분간 교반한 후 100~200메쉬(Mesh)의 망점으로 된 동판에 묻혀 고무 롤러와 함께 상기 우레탄 프라이머층(40)의 상면에 분당 60~70m의 속도로 도포하여 디자인 인쇄층(50)을 형성하고, 상기 디자인 인쇄층(50)의 두께는 2~8㎛로 형성되고,The design print layer 50 is 30 to 70% by weight of a water-soluble urethane resin of nanoparticles (5 ~ 100nm), 20 to 60% by weight of an acrylic resin of nanoparticles (5 ~ 100nm), methyl ethyl ketone: MEK) is 3 to 15% by weight, toluene (TOluene: TO) is mixed to 3 to 15% by weight of the mixed solution in a stirrer and rotated at 1,400 ~ 1,800rpm per minute and stirred for 5 to 10 minutes and then 100 ~ 200 mesh (Mesh Buried in a copper plate of halftone dots) and coated on the upper surface of the urethane primer layer 40 with a rubber roller at a speed of 60 to 70 m per minute to form a design printed layer 50, and the thickness of the design printed layer 50 Is formed to 2 ~ 8㎛,
    상기 베이스 잉크층(60)은 나노입자(5~100nm)로 된 수용성 우레탄 수지 30 내지 70 중량%, 나노입자(5~100nm)로 된 아크릴계 수지 20 내지 60 중량%, 메틸에틸케톤(Methylethyl Ketone:MEK)은 3 내지 15 중량%, 톨루엔(Toluene:TO)은 3 내지 15 중량%로 혼합된 혼합액(잉크액)은 교반기에 넣고 분당 1,400~1,800rpm으로 회전하여 5~10분간 교반한 후 100~200메쉬(Mesh)의 망점으로 된 동판에 묻혀 고무 롤러와 함께 상기 디자인 인쇄층(50)의 상면에 분당 60~70m의 속도로 도포하여 베이스 잉크층(60)을 형성하고, 상기 베이스 잉크층(60)의 두께는 2~8㎛로 형성되고,The base ink layer 60 is 30 to 70% by weight of a water-soluble urethane resin of nanoparticles (5 to 100nm), 20 to 60% by weight of an acrylic resin of nanoparticles (5 to 100nm), methyl ethyl ketone: MEK) is 3 to 15% by weight, and toluene (TOluene: TO) is mixed to 3 to 15% by weight of the mixed solution (ink liquid) is put into the stirrer and rotated at 1,400 ~ 1,800rpm per minute and stirred for 5 to 10 minutes, then 100 ~ It is buried in a copper plate of 200 mesh dots and coated with a rubber roller on the upper surface of the design printing layer 50 at a speed of 60 to 70 m per minute to form a base ink layer 60, and the base ink layer ( 60) has a thickness of 2 to 8 μm,
    상기 접착층(70)은 나노입자(5~100nm)로 된 수용성 우레탄 수지 30 내지 60 중량%, 나노입자(5~100nm)로 된 핫멜트 수지 20 내지 50 중량%, 아크릴계 수지 10 내지 40 중량%, 왁스 수지 5 내지 15 중량%, 톨루엔(Toluene:TO)은 5 내지 15 중량%로 혼합된 혼합액(잉크액)은 교반기에 넣고 분당 1,400~1,800rpm으로 회전하여 5~10분간 교반한 후 100~200메쉬(Mesh)의 망점으로 된 동판에 묻혀 고무 롤러와 함께 상기 베이스 잉크층(60)의 상면에 분당 60~70m의 속도로 도포하여 접착층(70)을 형성하고, 상기 접착층(70)의 두께는 5~15㎛로 형성되고, The adhesive layer 70 is 30 to 60% by weight of water-soluble urethane resin of nanoparticles (5 to 100nm), 20 to 50% by weight of hot melt resin of nanoparticles (5 to 100nm), 10 to 40% by weight of acrylic resin, wax Resin 5 to 15% by weight, toluene (TOluene: TO) is mixed with 5 to 15% by weight of the mixed solution (ink liquid) is put in a stirrer and rotated at 1,400 ~ 1,800rpm per minute and stirred for 5 to 10 minutes and then 100 to 200 mesh (Mesh) is buried in a copper plate made of halftone dots and coated with a rubber roller on the upper surface of the base ink layer 60 at a speed of 60 to 70m per minute to form an adhesive layer 70, the thickness of the adhesive layer 70 is 5 Formed to ˜15 μm,
    상기 아크릴 프라이머층(80)은 나노입자(5~100nm)로 된 아크릴계 수지 30 내지 70 중량%, 나노입자(5~100nm)로 된 수용성 우레탄 수지 20 내지 60 중량%, 메틸에틸케톤(Methylethyl Ketone:MEK)은 3 내지 15 중량%, 톨루엔(Toluene:TO)은 3 내지 15 중량%로 혼합된 혼합액은 교반기에 넣고 분당 1,400~1,800rpm으로 회전하여 5~10분간 교반한 후 100~200메쉬(Mesh)의 망점으로 된 동판에 묻혀 고무 롤러와 함께 상기 접착층(70)의 상면에 분당 60~70m의 속도로 도포하여 아크릴 프라이머층(80)을 형성하고 상기 아크릴 프라이머층(80)의 두께는 2~8㎛로 형성된 것을 특징으로 하는 전사인쇄층을 포함하는 필름이 형성된 보드 패널.The acrylic primer layer 80 is 30 to 70% by weight acrylic resin of nanoparticles (5 ~ 100nm), 20 to 60% by weight of water-soluble urethane resin of nanoparticles (5 ~ 100nm), methyl ethyl ketone: MEK) is 3 to 15% by weight, toluene (TOluene: TO) is mixed to 3 to 15% by weight of the mixed solution in a stirrer and rotated at 1,400 ~ 1,800rpm per minute and stirred for 5 to 10 minutes and then 100 ~ 200 mesh (Mesh Buried in a copper plate made of halftone dots) and coated on the upper surface of the adhesive layer 70 together with a rubber roller at a speed of 60 to 70 m per minute to form an acrylic primer layer 80 and the thickness of the acrylic primer layer 80 is 2 to Board panel formed with a film comprising a transfer printing layer, characterized in that formed in 8㎛.
PCT/KR2015/011001 2014-09-25 2015-10-19 Board panel equipped with film containing transfer printing layer and manufacturing method thereof WO2016048122A2 (en)

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