WO2016041109A1 - Novel breakaway switch - Google Patents

Novel breakaway switch Download PDF

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Publication number
WO2016041109A1
WO2016041109A1 PCT/CN2014/001142 CN2014001142W WO2016041109A1 WO 2016041109 A1 WO2016041109 A1 WO 2016041109A1 CN 2014001142 W CN2014001142 W CN 2014001142W WO 2016041109 A1 WO2016041109 A1 WO 2016041109A1
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WO
WIPO (PCT)
Prior art keywords
terminal
base
movable
contact
bimetal
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PCT/CN2014/001142
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French (fr)
Chinese (zh)
Inventor
张有辉
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广东华田电器有限公司
张有辉
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Application filed by 广东华田电器有限公司, 张有辉 filed Critical 广东华田电器有限公司
Publication of WO2016041109A1 publication Critical patent/WO2016041109A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H37/00Thermally-actuated switches
    • H01H37/02Details
    • H01H37/32Thermally-sensitive members
    • H01H37/52Thermally-sensitive members actuated due to deflection of bimetallic element
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H37/00Thermally-actuated switches
    • H01H37/02Details
    • H01H37/64Contacts

Definitions

  • the invention relates to the technical field of home appliance temperature control products, in particular to a novel snap switch.
  • Mechanical temperature controllers are generally fabricated by the principle of biaxial expansion and contraction.
  • Traditional mechanical temperature controllers mainly include: a base, first and second contact pieces mounted in the base, and mounted on the base.
  • the first and second lugs which are electrically connected to the first and second contact pieces respectively, and the upper cover which is embedded on the base and the bimetal mounted in the upper cover, wherein the second contact piece passes through
  • the integrally connected moving spring piece and the first contact piece form an electrical connection to form a passage.
  • the base is provided with an aluminum cover for enclosing the bimetal and the upper cover in the base.
  • An insulating actuator rod is further mounted on the base, and one end of the insulating actuator rod is in contact with the movable spring piece, and the other end is in contact with the bimetal through the upper cover.
  • the first and second contacts are fixedly connected to the first and second lugs mounted on the bottom of the base by rivets, as shown in FIG.
  • the mechanical temperature controller of this structure when the high temperature of the bimetal reaches a certain value, the bimetal starts to sense the temperature, and when the temperature rises to a certain level (over temperature), the bimetal is deformed and convex downward.
  • the mechanical thermostat of the above structure has been used for many years. During use, it is found that since the first and second contact pieces and the lug are riveted structures, the riveted portion is liable to loosen the contact piece due to high temperature, which may cause excessive contact on the one hand. Resistance and stray inductance affect the control circuit. On the other hand, loose contact of the contact piece can cause poor contact of the moving reed, which greatly affects product quality.
  • the object of the present invention is to provide a novel snap switch with simple structure, stable performance and long service life.
  • a novel snap switch includes a base, a guide frame embedded in the base, a bimetal mounted on the guide frame, a movable spring mounted in the base, and a terminal
  • the base Provided with an aluminum cover for encapsulating the bimetal and the guide frame in the base
  • the base is further provided with an insulation execution rod, one end of the insulation execution rod is in contact with the movable spring, and the other end passes through the
  • the guiding frame is in contact with the bimetal
  • the connecting terminal passes through the bottom of the base
  • the connecting terminal comprises a moving terminal and a static terminal, and the moving terminal and the static terminal are oppositely arranged
  • the moving spring One end of the piece is fixed to the movable terminal, and the other end acts as a movable contact against the static terminal.
  • the novel snap switch of the invention simplifies the contact piece structure of the traditional mechanical thermostat, avoids the contact resistance and stray inductance of the control circuit, and the terminal is directly fixed to the base through the bottom of the base. The contact between the moving spring and the terminal is ensured, which improves the stability and service life of the product.
  • the terminal is closely attached to the inner wall of the base, and the terminal is provided with a terminal limiting slot, so that the terminal can be well positioned to prevent the terminal from shaking.
  • the moving spring is fixedly connected to the movable terminal by a rivet.
  • the movable spring is integrally formed with the movable terminal, and the component connection point can be further reduced.
  • the portion of the terminal that passes through the base is deformed by deformation, so that when the terminal is inserted into the base, the part of the terminal that is bent out of the base can be clamped and deformed to complete the installation, which is simple and convenient.
  • the portion of the terminal that passes through the base is returned by the deformation claw, so that the deformation claw can be disposed on the connection terminal, and when the assembly is inserted into the base, the terminal will be inserted.
  • the deformed jaws on the portion of the terminal that passes through the base are clamped and deformed to catch the perforations at the bottom of the base, leaving the root of the terminal for convenient wiring.
  • FIG. 1 is a schematic structural view of a conventional snap-type mechanical thermostat.
  • FIG. 2 is a schematic structural view of a kick switch according to the present invention.
  • Figure 3 is a schematic view showing the structure of Embodiment 3 of the present invention.
  • the novel kick switch of the present invention comprises a base 1 , a guide frame 2 embedded in the base 1 , a bimetal 3 mounted on the guide frame 2 , and a movable spring mounted in the base 1 .
  • the base 1 is provided with an aluminum cover 4 for enclosing the bimetal 3 and the guide frame 2 in the base 1, and the base 1 is further provided with an insulation execution rod 13 for insulating one end of the rod 13
  • the movable reed 11 is in contact with the other end, and the other end is in contact with the bimetal 3 through the guide frame 2.
  • the terminal is passed through the bottom of the base 1.
  • the terminal 12 includes a movable terminal 121 and a static terminal 122, and the movable terminal 121 and the static terminal 122 is oppositely arranged, one end of the movable spring 11 is fixed to the movable terminal 121, and the other end 111 The movable contact is in contact with the stationary terminal 122.
  • the terminal 12, that is, the movable terminal 121 and the static terminal 122 are closely attached to the inner wall of the base 1, and the base 1 is provided with a terminal limiting slot (not shown).
  • the movable spring piece 11 is fixedly coupled to the movable terminal 121 by a rivet 51 and a rivet 52.
  • the portion 120 of the terminal 12 that passes through the base is stopped by deformation.
  • the movable spring is integrally formed with the movable terminal.
  • the portion of the terminal that passes through the base is stopped by the deformation claw (not shown).
  • a static contact 1221 of the same material as the movable contact 111 is riveted at a position where the static terminal 122 is in contact with the movable contact 111 to better ensure electrical connection.

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  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Thermally Actuated Switches (AREA)

Abstract

A novel breakaway switch comprising a base (1), a guiding frame (2) embedded on the base, a bimetal sheet (3) mounted at the guiding frame, and, mounted in the base, a movable spring piece (11) and a wiring terminal (12). The base is provided with an aluminum cover (4) for enclosing the bimetal sheet and the guiding frame in the base. An insulated actuating shaft (13) is also provided in the base. One extremity of the insulated actuating shaft is abutted against the movable spring piece, while the other extremity runs through the guiding frame to be abutted against the bimetal sheet. The wiring terminal runs through the bottom of the base. The wiring terminal comprises a movable terminal (121) and a static terminal (122). The movable terminal and the static terminal are arranged opposite. One extremity of the movable spring piece is fixed with the movable terminal, while the other extremity serves as a movable contact abutted against the static terminal. The novel breakaway switch has a simple structure, stable performance, and extended service life.

Description

一种新型突跳开关A new type of snap switch 技术领域Technical field
本发明涉及家电温控产品技术领域,具体涉及一种新型突跳开关。The invention relates to the technical field of home appliance temperature control products, in particular to a novel snap switch.
背景技术Background technique
机械式温度控制器一般都是采用双金属片热胀冷缩的原理制作,传统的机械式温度控制器主要包括:基座、安装于基座中的第一、二接触片、安装于基座底部的并分别与第一、二接触片电性连接的第一、二接线片以及卡嵌于基座上的上盖和安装于上盖中的双金属片,其中,第二接触片通过与其一体连接的动簧片和第一接触片形成电性连接,形成通路。所述的基座设置有用于将双金属片及上盖封装于基座中的铝盖。所述基座中还安装有一绝缘执行杆,该绝缘执行杆一端与动簧片抵触,另一端穿过所述上盖与双金属片抵触。所述的第一、二触片与安装于所述基座底部的第一、二接线片通过铆钉固定连接,如图1所示。这种结构的机械式温度控制器,双金属片受到的高温到达一定值后双金属片开始感温,当温度升高到一定程度时(超温时),双金属片产生形变而向下凸出,从而带动绝缘执行杆向下移动,该绝缘执行杆则将动簧片向下推动,令第二接触片上的动簧片和第一接触片分离,从而第一接触片及第二接触片不导通,不再加热。当温度到下降到一定程度时,双金属片复位,从而带动绝缘执行杆向上移动,动簧片将向上复位,令第二接触片和第一接触片再次导通,加热电路继续工作。Mechanical temperature controllers are generally fabricated by the principle of biaxial expansion and contraction. Traditional mechanical temperature controllers mainly include: a base, first and second contact pieces mounted in the base, and mounted on the base. The first and second lugs which are electrically connected to the first and second contact pieces respectively, and the upper cover which is embedded on the base and the bimetal mounted in the upper cover, wherein the second contact piece passes through The integrally connected moving spring piece and the first contact piece form an electrical connection to form a passage. The base is provided with an aluminum cover for enclosing the bimetal and the upper cover in the base. An insulating actuator rod is further mounted on the base, and one end of the insulating actuator rod is in contact with the movable spring piece, and the other end is in contact with the bimetal through the upper cover. The first and second contacts are fixedly connected to the first and second lugs mounted on the bottom of the base by rivets, as shown in FIG. The mechanical temperature controller of this structure, when the high temperature of the bimetal reaches a certain value, the bimetal starts to sense the temperature, and when the temperature rises to a certain level (over temperature), the bimetal is deformed and convex downward. Out, thereby driving the insulating actuator to move downward, the insulating actuator pushing the moving spring downward, so that the moving spring on the second contact piece and the first contact piece are separated, so that the first contact piece and the second contact piece Not conductive, no longer heated. When the temperature drops to a certain extent, the bimetal is reset, thereby driving the insulation rod to move upward, the moving spring will be reset upward, the second contact piece and the first contact piece are turned on again, and the heating circuit continues to work.
上述结构的机械式温控器已沿用多年,使用过程中发现,由于第一、第二接触片与接线片是铆接结构,铆接部分容易因高温造成接触片松动,一方面会造成过大的接触电阻和杂散电感,影响控制电路,另一方面由于接触片松动还会造成动簧片的接触不良,极大的影响产品质量。The mechanical thermostat of the above structure has been used for many years. During use, it is found that since the first and second contact pieces and the lug are riveted structures, the riveted portion is liable to loosen the contact piece due to high temperature, which may cause excessive contact on the one hand. Resistance and stray inductance affect the control circuit. On the other hand, loose contact of the contact piece can cause poor contact of the moving reed, which greatly affects product quality.
发明内容Summary of the invention
本发明的目的是提出一种结构简单,性能稳定,使用寿命长的新型突跳开关。The object of the present invention is to provide a novel snap switch with simple structure, stable performance and long service life.
根据本发明提供的新型突跳开关,包括基座、卡嵌于基座上的导向架、安装于导向架的双金属片、安装于基座内的动簧片和接线端子,所述基座设置有用于将双金属片及导向架封装于基座中的铝盖,所述基座内还设有绝缘执行杆,所述绝缘执行杆的一端与动簧片抵触,另一端穿过所述导向架与双金属片抵触,所述接线端子穿过基座底部,所述接线端子包括动端子和静端子,所述动端子和静端子相对布置,所述动簧 片的一端与动端子固定,另一端作为动触点与静端子抵触。A novel snap switch according to the present invention includes a base, a guide frame embedded in the base, a bimetal mounted on the guide frame, a movable spring mounted in the base, and a terminal, the base Provided with an aluminum cover for encapsulating the bimetal and the guide frame in the base, the base is further provided with an insulation execution rod, one end of the insulation execution rod is in contact with the movable spring, and the other end passes through the The guiding frame is in contact with the bimetal, the connecting terminal passes through the bottom of the base, the connecting terminal comprises a moving terminal and a static terminal, and the moving terminal and the static terminal are oppositely arranged, the moving spring One end of the piece is fixed to the movable terminal, and the other end acts as a movable contact against the static terminal.
本发明的新型突跳开关,简化了传统机械式温控器的接触片结构,避免了影响控制电路的接触电阻和杂散电感,而且接线端子直接穿过基座底部与基座卡接固定,保证了动簧片与接线端子的接触,提高了产品的稳定性和使用寿命。The novel snap switch of the invention simplifies the contact piece structure of the traditional mechanical thermostat, avoids the contact resistance and stray inductance of the control circuit, and the terminal is directly fixed to the base through the bottom of the base. The contact between the moving spring and the terminal is ensured, which improves the stability and service life of the product.
进一步的,所述接线端子紧贴所述基座内壁,所述基座内设有接线端子限位槽,这样可以很好的定位接线端子,防止接线端子晃动。Further, the terminal is closely attached to the inner wall of the base, and the terminal is provided with a terminal limiting slot, so that the terminal can be well positioned to prevent the terminal from shaking.
作为一种优选的实施方式,所述动簧片通过铆钉与所述动端子固定连接。As a preferred embodiment, the moving spring is fixedly connected to the movable terminal by a rivet.
作为另一种优选的实施方式,所述动簧片与所述动端子一体成型,可进一步减少元件连接点。In another preferred embodiment, the movable spring is integrally formed with the movable terminal, and the component connection point can be further reduced.
所述接线端子穿出所述基座的部分通过变形止回,这样装配时,接线端子插入基座后,将接线端子穿出所述基座的部分钳压变形即可完成安装,简单方便。The portion of the terminal that passes through the base is deformed by deformation, so that when the terminal is inserted into the base, the part of the terminal that is bent out of the base can be clamped and deformed to complete the installation, which is simple and convenient.
作为另一种实施方式,所述接线端子穿出所述基座的部分通过变形卡爪止回,这样也可以通过在接线端子上设置变形卡爪,装配时,接线端子插入基座后,将接线端子穿出所述基座的部分上的变形卡爪钳压变形即可卡住基座底部的穿孔,留出接线端子根部方便接线。In another embodiment, the portion of the terminal that passes through the base is returned by the deformation claw, so that the deformation claw can be disposed on the connection terminal, and when the assembly is inserted into the base, the terminal will be inserted. The deformed jaws on the portion of the terminal that passes through the base are clamped and deformed to catch the perforations at the bottom of the base, leaving the root of the terminal for convenient wiring.
附图说明DRAWINGS
图1为现有突跳式机械温控器的结构示意图。FIG. 1 is a schematic structural view of a conventional snap-type mechanical thermostat.
图2为本发明的突跳开关的结构示意图。2 is a schematic structural view of a kick switch according to the present invention.
图3为本发明的实施3的结构示意图。Figure 3 is a schematic view showing the structure of Embodiment 3 of the present invention.
具体实施方式detailed description
下面对照附图,通过对实施实例的描述,对本发明的具体实施方式如所涉及的各构件的形状、构造、各部分之间的相互位置及连接关系、各部分的作用及工作原理等作进一步的详细说明。The specific embodiments of the present invention, such as the shape and structure of the components involved, the mutual position and connection relationship between the parts, the functions and working principles of the parts, etc., are further described below with reference to the accompanying drawings. Detailed description.
如图1,本发明的新型突跳开关,包括基座1、卡嵌于基座1上的导向架2、安装于导向架2的双金属片3、安装于基座1内的动簧片11和接线端子12,基座1设置有用于将双金属片3及导向架2封装于基座1中的铝盖4,基座1内还设有绝缘执行杆13,绝缘执行杆13的一端与动簧片11抵触,另一端穿过导向架2与双金属片3抵触,所述接线端子穿过基座1底部,接线端子12包括动端子121和静端子122,动端子121和静端子122相对布置,动簧片11的一端与动端子121固定,另一端111 作为动触点与静端子122抵触。接线端子12也就是动端子121和静端子122均紧贴基座1内壁,基座1内设有接线端子限位槽(图中未示出)。As shown in FIG. 1 , the novel kick switch of the present invention comprises a base 1 , a guide frame 2 embedded in the base 1 , a bimetal 3 mounted on the guide frame 2 , and a movable spring mounted in the base 1 . 11 and the terminal 12, the base 1 is provided with an aluminum cover 4 for enclosing the bimetal 3 and the guide frame 2 in the base 1, and the base 1 is further provided with an insulation execution rod 13 for insulating one end of the rod 13 The movable reed 11 is in contact with the other end, and the other end is in contact with the bimetal 3 through the guide frame 2. The terminal is passed through the bottom of the base 1. The terminal 12 includes a movable terminal 121 and a static terminal 122, and the movable terminal 121 and the static terminal 122 is oppositely arranged, one end of the movable spring 11 is fixed to the movable terminal 121, and the other end 111 The movable contact is in contact with the stationary terminal 122. The terminal 12, that is, the movable terminal 121 and the static terminal 122 are closely attached to the inner wall of the base 1, and the base 1 is provided with a terminal limiting slot (not shown).
实施例1:Example 1:
如图1,作为一种优选的实施方式,动簧片11通过铆钉51和铆钉52与动端子121固定连接。接线端子12穿出基座的部分120通过变形止回。As a preferred embodiment, the movable spring piece 11 is fixedly coupled to the movable terminal 121 by a rivet 51 and a rivet 52. The portion 120 of the terminal 12 that passes through the base is stopped by deformation.
实施例2:Example 2:
与实施例1不同的是动簧片与动端子一体成型。接线端子穿出基座的部分通过变形卡爪止回(图中未示出)。Different from the first embodiment, the movable spring is integrally formed with the movable terminal. The portion of the terminal that passes through the base is stopped by the deformation claw (not shown).
实施例3:Example 3:
作为另一种优选的实施方式,在静端子122与动触点111接触位置铆接一个与动触点111相同材质的静触点1221,以更好的保证电连接。 As another preferred embodiment, a static contact 1221 of the same material as the movable contact 111 is riveted at a position where the static terminal 122 is in contact with the movable contact 111 to better ensure electrical connection.

Claims (6)

  1. 一种新型突跳开关,其特征在于包括基座、卡嵌于基座上的导向架、安装于导向架的双金属片、安装于基座内的动簧片和接线端子,所述基座设置有用于将双金属片及导向架封装于基座中的铝盖,所述基座内还设有绝缘执行杆,所述绝缘执行杆的一端与动簧片抵触,另一端穿过所述导向架与双金属片抵触,所述接线端子穿过基座底部,所述接线端子包括动端子和静端子,所述动端子和静端子相对布置,所述动簧片的一端与动端子固定,另一端作为动触点与静端子抵触。A novel snap switch characterized by comprising a base, a guide frame embedded on the base, a bimetal mounted on the guide frame, a movable spring mounted in the base, and a connection terminal, the base Provided with an aluminum cover for encapsulating the bimetal and the guide frame in the base, the base is further provided with an insulation execution rod, one end of the insulation execution rod is in contact with the movable spring, and the other end passes through the The guiding frame is in contact with the bimetal, the connecting terminal passes through the bottom of the base, the connecting terminal comprises a moving terminal and a static terminal, the moving terminal and the static terminal are oppositely arranged, and one end of the moving spring is fixed to the moving terminal The other end acts as a movable contact against the static terminal.
  2. 根据权利要求1所述的新型突跳开关,其特征在于所述接线端子紧贴所述基座内壁,所述基座内设有接线端子限位槽。The novel snap switch according to claim 1, wherein the terminal is in close contact with the inner wall of the base, and the terminal is provided with a terminal limiting groove.
  3. 根据权利要求2所述的新型突跳开关,其特征在于所述动簧片通过铆钉与所述动端子固定连接。The novel snap switch according to claim 2, wherein the movable spring is fixedly coupled to the movable terminal by a rivet.
  4. 根据权利要求2所述的新型突跳开关,其特征在于所述动簧片与所述动端子一体成型。The novel snap switch according to claim 2, wherein the movable spring is integrally formed with the movable terminal.
  5. 根据权利要求1至4任一项所述的新型突跳开关,其特征在于所述接线端子穿出所述基座的部分通过变形止回。A novel snap switch according to any one of claims 1 to 4, characterized in that the portion of the terminal which passes through the base is prevented from being deformed by deformation.
  6. 根据权利要求1至4任一项所述的新型突跳开关,其特征在于所述接线端子穿出所述基座的部分通过变形卡爪止回。 A novel snap switch according to any one of claims 1 to 4, characterized in that the portion of the terminal which passes through the base is stopped by the deformation claw.
PCT/CN2014/001142 2014-09-19 2014-12-19 Novel breakaway switch WO2016041109A1 (en)

Applications Claiming Priority (2)

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CN201410480776.8 2014-09-19
CN201410480776.8A CN104252994A (en) 2014-09-19 2014-09-19 Novel kicking switch

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WO2016041109A1 true WO2016041109A1 (en) 2016-03-24

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CN110189958A (en) * 2019-05-07 2019-08-30 江门市余航电子科技有限公司 A kind of PTC power-off restoration temperature controller

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