WO2016040995A1 - A system and method for transporting an elongate element, and a support apparatus for enabling same - Google Patents

A system and method for transporting an elongate element, and a support apparatus for enabling same Download PDF

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Publication number
WO2016040995A1
WO2016040995A1 PCT/AU2015/000577 AU2015000577W WO2016040995A1 WO 2016040995 A1 WO2016040995 A1 WO 2016040995A1 AU 2015000577 W AU2015000577 W AU 2015000577W WO 2016040995 A1 WO2016040995 A1 WO 2016040995A1
Authority
WO
WIPO (PCT)
Prior art keywords
support apparatus
support
sling
elongate element
riser
Prior art date
Application number
PCT/AU2015/000577
Other languages
French (fr)
Inventor
Gregory Keene
Russell MCPHEE
Original Assignee
Ceva Pty Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from AU2014903763A external-priority patent/AU2014903763A0/en
Application filed by Ceva Pty Ltd filed Critical Ceva Pty Ltd
Publication of WO2016040995A1 publication Critical patent/WO2016040995A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60PVEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
    • B60P3/00Vehicles adapted to transport, to carry or to comprise special loads or objects
    • B60P3/40Vehicles adapted to transport, to carry or to comprise special loads or objects for carrying long loads, e.g. with separate wheeled load supporting elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60PVEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
    • B60P7/00Securing or covering of load on vehicles
    • B60P7/06Securing of load
    • B60P7/08Securing to the vehicle floor or sides
    • B60P7/12Securing to the vehicle floor or sides the load being tree-trunks, beams, drums, tubes, or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • B66C1/12Slings comprising chains, wires, ropes, or bands; Nets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • B66C1/62Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means comprising article-engaging members of a shape complementary to that of the articles to be handled

Definitions

  • the present invention generally relates to a system and method for transporting an elongate element, and a support apparatus to enable the transportation of the elongate element.
  • the present invention relates to a system, method and associated support apparatus for transporting an elongate element, such as a riser, with a lifting sling attached thereto.
  • Transportation of equipment from a place of manufacture to a place of installation can include many different modes of transportation. This can present a variety of obstacles which need to be addressed to ensure safe transportation of the equipment. These obstacles are compounded when the equipment to be transported is of considerable size. In these situations the logistics in transporting the equipment requires careful planning.
  • Risers are relatively long, elongate pieces of equipment used to connect wells with facilities at the ocean surface.
  • each end of the riser is fitted with a shackle type arrangement called a nubbin.
  • the nubbin allows a thick wire sling to be attached to each end of the riser.
  • a crane connected to the slings can then lift the riser and move it to the required position. In order to save time when loading and unloading the riser, it is highly desirable for the slings to remain with the riser throughout the journey.
  • a specialist, extendible trailer is used.
  • This trailer has several wheel sets located at the rear section of the trailer and an extendible frame attached to a front section of the trailer, which is adapted to be connected to a prime mover.
  • the rear section provides a support surface such that once the riser is loaded onto the trailer the sling can be lowered and stored on the trailer while the sling remains connected to each end of the riser. This system works well when the risers do not exceed 23m (75ft).
  • 'sling' is used to describe a rope, a sling, a wire sling, a chain, webbing or any other rope-like device which may be used to assist in lifting an object.
  • 'sling' can denote a single unitary sling, or a sling made from many smaller slings joined in an end to end arrangement.
  • the sling may comprise two slings made from wire rope, joined together at a central location with a shackle.
  • the present invention has applications in any industry where an elongate element is required to be moved or transported from one location to another.
  • the present invention is referenced particularly to the transportation of elongate elements in the form of a riser.
  • the invention can be readily applied to other elongate elements.
  • Applications of the present invention to move or transport any elongate element are considered to fall within the scope of this invention.
  • the present invention provides a system for supporting a lifting sling when transporting an elongate element between lifting events, and the sling used for lifting the elongate element is not in use, the system comprises at least one support apparatus releasably fitted to the elongate element, the at least one support apparatus having at least one support portion wherein the at least one support portion supports the lifting sling in a position alongside the elongate element, allowing the elongate element to be transported while the lifting sling is not in use, but still attached thereto.
  • the present invention provides a system for supporting a lifting sling when transporting an elongate element between lifting events and the sling used for lifting the elongate element is not in use, the system comprises at least one support apparatus releasably fitted to the elongate element, the support apparatus comprising at least one support portion wherein when the at least one support apparatus is positioned on the elongate element the lifting sling can be positioned and supported on the at least one support portion to support the sling along the length of the elongate element, allowing the elongate element to be transported while the sling is not in use, but still attached to the elongate element.
  • the present invention provides a lifting sling support system for use when transporting an elongate element between lifting events and the sling used for lifting the elongate element is not in use, the sling being connected to end portions of the elongate element, the system comprises at least one support apparatus releasably secured to the elongate element, the support apparatus comprising at least one support portion which is positioned to support the lifting sling alongside the elongate element wherein the elongate element with sling attached can be safely transported to a different location.
  • the present invention provides a system for supporting a sling when transporting an elongate element, the system comprises at least one support apparatus fitted to the elongate element, the at least one support apparatus having at least one support portion wherein the at least one support portion supports a sling in a position alongside the elongate element, allowing the elongate element to be transported while the sling is attached thereto.
  • the present invention provides a system for supporting a sling when transporting an elongate element, the system comprises at least one support apparatus fitted to the elongate element, the support apparatus comprising at least one support portion wherein when the at least one support apparatus is positioned on the elongate element the sling can be positioned and supported on the at least one support portion to support the sling along the length of the elongate element, allowing the elongate element to be transported while the sling is attached to the elongate element.
  • the present invention provides a sling support system for use when transporting an elongate element, the sling being connected to end portions of the elongate element, the system comprises at least one support apparatus releasably secured to the elongate element, the support apparatus comprising at least one support portion which is positioned alongside the elongate element, the at least one support portion supporting the sling wherein the elongate element with sling attached can be safely transported to a different location.
  • the present invention provides a system for transporting an elongate element, the system comprises a plurality of support apparatus which can be fitted along the longitudinal extent of the elongate element at spaced intervals, each support apparatus comprising: at least one support portion adapted to releasably support a sling; a lifting device for receiving a lifting means to position/remove the support apparatus relative to the elongate element; wherein when the support apparatus are positioned on the elongate element the sling can be positioned and supported on the at least one support portion of each support apparatus, supporting the sling along the length of the elongate element and allowing the elongate element to be transported while the sling is attached to the elongate element.
  • the present invention provides a system for transporting an elongate element having a sling releasably attached thereto, the system comprises a plurality of support apparatus which can be fitted along the longitudinal extent of the elongate element at spaced intervals, each support apparatus comprising: at least one support portion adapted to releasably support a sling; a lifting device for receiving a lifting means to position/remove the support apparatus relative to the elongate element; wherein when the support apparatus are positioned on the elongate element the sling can be positioned and supported on the at least one support portion of each support apparatus, supporting the sling along the length of the elongate element and allowing the elongate element to be transported while the sling is attached to the elongate element.
  • the sling comprises two cables, as the sling is lowered the cables split either side of the riser, allowing one cable to be located on the support portion of one or more support apparatus along one side of the riser, and the other cable to be located on the support portion of one or more support apparatus along the other side.
  • the sling is further secured relative to the support portion once the sling has been received on the support portion of the support apparatus.
  • the present invention provides a system for transporting an elongate element, the system comprises a plurality of saddle brackets adapted to be fitted along the longitudinal extent of a elongate element at spaced intervals, each saddle bracket comprising: at least one support channel adapted to receive and support a sling; a lifting device for receiving a lifting means to position/remove the saddle bracket relative to the elongate element; wherein when positioned on the elongate element the sling can be positioned and supported in the at least one channel of each saddle bracket, supporting the sling along the length of the elongate element and allowing the elongate element to be transported while the sling is attached to the elongate element.
  • each saddle bracket has a cross sectional profile complementary to a portion of an outer profile of the elongate element such that each saddle bracket may be received upon the elongate element.
  • each saddle bracket has a first leg portion and a second leg portion interconnected by a web. The first leg portion, the second leg portion and the web may define a U-shaped saddle bracket.
  • Each saddle may take a semicircular form. The bracket may be slightly larger or smaller than the diameter of the elongate element, the saddle bracket being sufficiently flexible to accommodate these variations.
  • the support channel may be secured to an end of the first leg.
  • the support channel may be secured to an end of the second leg.
  • the inside surface of the saddle bracket may have an anti-slip surface such that when placed on the elongate element the risk of the saddle slipping relative to the elongate element is minimised.
  • the anti-slip surface may be provided by a layer of rubber secured to the inside surface of the saddle bracket.
  • each saddle bracket may be releasably secured to the elongate element by a second portion.
  • the second portion may comprise a tightening member extending between the end of the first leg and the end of the second leg.
  • a first attachment means may be located at or adjacent the end of the first leg to which an end of the tightening member may be attached.
  • a first attachment means may be located on an outer surface of the support channel located at the end of the first leg to which an end of the tightening member may be attached.
  • a second attachment means may be located at or adjacent the end of the second leg to which an other end of the tightening member may be attached.
  • a second attachment means may be located on an outer surface of the support channel located at the end of the second leg to which an end of the tightening member may be attached.
  • each saddle bracket is a unitary member.
  • each saddle bracket is an assembly of pieces.
  • the saddle bracket may be adjustable to suit elongate elements of different diameters.
  • the cross sectional profile of the at least one channel may be complementary to that of the sling.
  • the at least one support channel may comprise a locking portion movable from a first position, wherein the sling may be positioned in the at least one channel, and a closed position wherein the sling is retained within the at least one channel.
  • the inside surface of the at least one support channel may have an anti-slip surface such that when a sling is received therein the risk of the sling slipping relative to the channel is minimised.
  • the anti-slip surface may be provided by a layer of rubber secured to the inside surface of the at least one support channel.
  • the present invention provides a support apparatus adapted to be fitted to a elongate element, the elongate element having a sling releasably attached thereto for moving the elongate element, the support apparatus comprising: a first support portion adapted to releasably receive and support the sling; a first portion having the first support portion secured thereto; a second portion, a first end of the second portion being adapted to be connected to or adjacent to a first end portion of the first portion, and a second end adapted to be connected to or adjacent to a second end portion of the first portion, the length of the second portion extending between the first end portion and second end portion is adjustable, wherein when fitted to the elongate element the first portion and second portion extend around the elongate element such that the sling can be positioned and supported in the first support portion so that the elongate element can be transported while the sling remains attached to the elongate element.
  • the first support portion is secured to the first end portion of the first portion.
  • the first portion is flexible and may be made from a webbing material.
  • the first portion is relatively rigid.
  • the first portion may be made from steel.
  • the first portion is shaped to take a form which is complementary to a portion of an outer profile of the elongate element such that the first portion can be received upon the elongate element.
  • the first portion has a first leg and a second leg interconnected by a web.
  • the first leg, the second leg and the web may define a U-shape.
  • the first leg, the second leg and the web may define a semicircular form.
  • the first portion may be slightly larger or smaller than the diameter of the elongate element, the first portion being sufficiently flexible to accommodate these variations.
  • the first portion may be sufficiently flexible to accommodate different width elongate elements. In this regard the ends of the first portion have a degree of movement outward from each other as well as inward towards each other.
  • the second portion is flexible and may be made from a webbing material.
  • the first portion has a second support portion secured thereto.
  • the first portion may have the second support portion secured to its second end.
  • the first support portion is integral with the first portion.
  • the second support portion is integral with the first portion.
  • the first support portion and/or the second support portion comprises a locking portion which is movable from an open position, wherein the sling can be positioned in/on the first/second support portion, and a closed position wherein the sling is retained within the support portion, releasably securing the sling relative to the support apparatus.
  • the locking portion may be biased to the closed position.
  • the support apparatus comprises a lifting device for receiving a lifting means to position/remove the support apparatus relative to the elongate element.
  • the support portion may be in the form of a support surface. [0058] The support portion may be in the form of a support channel.
  • the support portion is largely open and formed from a casting, moulding or bent rod.
  • All or part of the inside surface of the first portion may have an anti-slip surface such that when placed on the elongate element the risk of the first portion slipping relative to the elongate element is minimised.
  • the anti-slip surface may be provided by a layer of rubber secured to the inside surface of the first portion.
  • each first portion may be releasably secured to the elongate element by the second portion.
  • the second portion may incorporate a tightening means in the form of a tightening member.
  • the second portion is releasably connected to at least the first end or the second end of the first portion.
  • each first portion is a unitary member.
  • each first portion is an assembly of pieces.
  • the first portion may be adjustable to suit elongate elements of different diameters.
  • the cross sectional side profile of the at least one support portion may be complementary to that of the sling.
  • the at least one support surface may comprise a locking portion movable from a first position, wherein the sling may be positioned on the at least one surface, and a closed position wherein the sling is releasably retained upon the at least one surface.
  • the present invention provides a support apparatus adapted to be fitted to a elongate element, the support apparatus comprising: at least one support portion adapted to receive and support a sling; a lifting device for receiving a lifting means to position/remove the support apparatus relative to the elongate element; wherein when positioned on the elongate element the sling can be positioned and supported in the at least one support portion.
  • the present invention provides a support apparatus adapted to be fitted to a riser, the support apparatus comprising: at least one support channel adapted to receive and support a sling; a lifting device for receiving a lifting means to position/remove the support apparatus relative to the riser; wherein when positioned on the riser the sling can be positioned and supported in the at least one channel, allowing the riser to be transported while the sling remains attached to the riser.
  • each support apparatus is secured in position by attaching a first end of a tightening member to, or adjacent to, a first end of the support apparatus, and attaching a second end of the tightening member to, or adjacent to, a second end of the support apparatus, after which the tightening member is tightened, securing the support apparatus in position.
  • each support apparatus comprise two support portions, one located either side of the support apparatus such that when the support apparatus is positioned on the riser, one support portion is located either side of the riser.
  • the present invention provides a method of supporting a sling when transporting an elongate element , the sling having a first end secured to a first end of an elongate element, and a second end secured to a second end of the elongate element, the sling remaining connected to the elongate element when transporting the elongate element, the method comprises: positioning one or more support apparatus along the longitudinal extent of the elongate element; securing the support apparatus in position using a tightening means; lowering the sling such that the sling is received on an at least one support portion of each support apparatus wherein the sling is supported along the longitudinal extent of the elongate element.
  • the present invention provides a method of supporting a sling having a first end secured to a first end of an elongate element, and a second end secured to a second end of the elongate element, the method comprises: positioning a plurality of support apparatus along the longitudinal extent of the elongate element in a spaced apart relation; securing the support apparatus in position using a tightening member; lowering the sling such that the sling is received on an at least one support portion of each support apparatus wherein the sling is supported along the longitudinal extent of the elongate element.
  • the method may further comprise the step of securing the support apparatus in position by attaching a first end of a second portion to, or adjacent to, a first end of the support apparatus, and attaching a second end of the second portion to, or adjacent to, a second end of the support apparatus, after which the tightening means can be tightened to secure the support apparatus in position.
  • Each support apparatus may comprise two support portions, one located either side of the support apparatus such that when the support apparatus is positioned on the elongate element, one support portion is located either side of the elongate element. This provides flexibility as it allows the sling to be supported either side of the elongate element.
  • the method may further comprise the step of lowering the sling, the sling comprising two cables.
  • the method may further comprise the step of separating the cables as the sling is lowered whereby one cable can be located on a support portion located on one side of one or more support apparatus to support the cable along one side of the elongate element, and the other cable can be located on a support portion located on another side of one or more support apparatus to support the other cable along the other side of the elongate element.
  • the method may further comprise the step of securing each cable relative to the support portion once the cable has been received on the support portion of the support apparatus.
  • the method may further comprise the step of causing one of the cables to double over so that the ends of each cable which are shackled or joined together remain in close proximity.
  • the present invention provides a method of supporting a sling having a first end secured to a first end of an elongate element which is in the form of a riser, and a second end secured to a second end of the riser, the riser being supported on a truck trailer, the method comprises: positioning a plurality of support apparatus along the longitudinal extent of the riser in a spaced apart relation; securing the support apparatus in position using a tightening means; lowering the sling such that the sling is received on an at least one support portion of each support apparatus wherein the sling is supported along the longitudinal extent of the riser, the sling comprising two cables.
  • the method may further comprise the step of positioning a first support apparatus in close proximity to the trailers forward most set of wheels of a rear bank of wheel sets.
  • the method may further comprise the step of positioning a second, third and fourth support apparatus forward of the first support apparatus.
  • the method may further comprise the step of securing the support apparatus in position by attaching a first end of a second portion to, or adjacent to, a first end of the support apparatus, and attaching a second end of the tightening member to, or adjacent to, a second end of the support apparatus, after which the tightening means is tightened.
  • the method may further comprise the step of separating the cables as the sling is lowered whereby one cable can be located on a support portion located on one side of one or more support apparatus to support the cable along one side of the riser, and the other cable can be located on a support portion located on another side of one or more support apparatus to support the other cable along the other side of the riser.
  • the method may further comprise the step of securing each cable relative to the support portion once the cable has been received on the support portion of the support apparatus.
  • the method may further comprise the step of causing one of the cables to double over so that the ends of each cable which are shackled or joined together remain in close proximity. This allows the entire sling to remain connected as it would be in use, regardless of whether each sling is shackled or joined together, or the sling is one piece or other arrangement.
  • each support apparatus is secured in position by attaching a first end of the tightening member to, or adjacent to, a first end of the support apparatus, and attaching a second end of the tightening member to, or adjacent to, a second end of the support apparatus, after which the tightening member is tightened, securing the support apparatus in position.
  • Each support apparatus may comprise two support portions, one located either side of the support apparatus such that when the support apparatus is positioned on the riser, one support portion is located either side of the riser.
  • the sling comprises two slings, whereby as the sling is lowered the slings split either side of the riser, allowing one sling to be located on the support portion of one or more support apparatus along one side of the riser, and the other sling to be located on the support portion of one or more support apparatus along the other side.
  • the sling may be further secured relative to the support portion once the sling has been received on the support portion of the support apparatus.
  • Figure 1 is a perspective view of a first portion in the form of a saddle bracket, of a support apparatus according to a first embodiment of the invention
  • Figure 2 is a bottom perspective view of the saddle bracket shown in figure 1 ;
  • Figure 3 is a top perspective view of an upper section of the saddle bracket shown in figure 1 ;
  • Figure 4 is an end view of a first support portion, adjacent the first end portion of the saddle bracket as shown in figure 1 ;
  • Figure 5 is a perspective view of a support apparatus according to a second embodiment of the invention.
  • Figure 6 show an elongate element in the form of a riser being loaded onto a truck trailer, wherein a sling is secured to each end of the riser;
  • Figures 7, 8 and 9 show a forklift placing one of the saddle brackets, as shown in figure 1 , on the riser;
  • Figure 10 show four saddle brackets, as shown in figure 1 , secured to the riser;
  • Figure 1 1 show four saddle brackets secured to the riser ready to receive the sling
  • Figure 12 show the sling being lowered and received and supported by the at least one channel in the saddle bracket
  • Figure 13 and 14 show the sling being further lowered and supported by each of the saddle brackets;
  • Figure 15 and 16 show the sling completely lowered and supported by each of the saddle brackets.
  • the present invention relates to a system, method and support apparatus for moving/transporting an elongate element from one location to another.
  • a sling is secured to each end of the elongate element and a crane (or other lifting means) uses the sling to move the elongate element.
  • a system of supporting a sling when transporting a riser 13 using a support apparatus and a method of using the same.
  • the riser 13 When transporting a riser to its intended location the riser 13 will typically require to be transported by road at some point during the journey. This requires the loading of the riser 13 onto the back of a specialised truck trailer 15.
  • the truck trailer 15 is specifically designed for the transportation of risers 13, having a frame which is extendible to accommodate different riser lengths.
  • the truck trailer 15 has a bank of wheels sets 17 at a rear end of the trailer 15, while a front end of the trailer 15 is adapted to be secured to a prime mover (not shown).
  • a crane (not shown) is used to lift and position the riser
  • the sling 19 comprises two cables 21 a, 21 b connected together by a shackle.
  • each end of the riser has a nubbin 23 secured thereto. This allows respective ends of the sling 19 to be attached to the riser 13.
  • each support apparatus 12 comprises a first portion 14, which in the present embodiment is in the form of a saddle bracket 11 .
  • each the saddle bracket 1 1 is in the form of a unitary member comprising a first leg 25 and a second leg 27 interconnected by a web 29.
  • the saddle bracket 1 1 is semi-circular in form.
  • the saddle bracket 1 1 comprises a first support portion and a second support portion in the form of a first and a second support channel 31 located at an end of each leg portion 25, 27.
  • Each support channel 31 is adapted to receive and support one of the cables 21 a, 21 b as will be explained below.
  • the saddle bracket 1 1 also comprises a lifting device 33 for receiving a lifting means, which in the present embodiment is in the form of a forklift 35.
  • the lifting device 33 is adapted to receive the tines of the forklift 35 such that it can be readily moved and positioned on and off the riser.
  • the saddle bracket 1 1 also comprises a first attachment means 37 located on an outer surface 38 of the support channel 31 attached to the first leg 25.
  • An end of a second portion 16 can be attached to the first attachment means 37.
  • the other end of the second portion 16 can be attached to a second attachment means 39 located on an outer surface 41 of the support channel 31 attached to the second leg 27, for reasons which will be described below.
  • the second portion 16 also incorporates a tightening means in the form of a tightening member 43 for tightening the second portion 16 and secure the support apparatus in place.
  • the first attachment means 37 and second attachment means 39 may be located adjacent the end of the first leg 25 and an end of the second leg 27 respectively. This will then allow the saddle bracket 11 to be stored such that it rests on the outer surfaces 38, 41 of the support channel 31 of the respective leg 25, 27.
  • the saddle bracket 1 1 has a layer of rubber 45 secured to the inside surface of the saddle bracket 1 1 , as well as the inside surface of each support channel 31 . This is to minimise slippage of the saddle bracket 1 1 with respect to the riser, and the sling with respect to the support channel 31 .
  • FIG. 5 An alternative embodiment of the support apparatus 1 12 is shown in figure 5.
  • the support apparatus 1 12 of this embodiment is similar to that of the support apparatus 12.
  • the same reference numbers will be used to refer to the same components.
  • the differences between the two support apparatus are that the support apparatus 1 12 of the second embodiment provides a first portion 1 14, which is in the form of flexible webbing and does not require a lifting means.
  • the support apparatus 112 comprises a second portion 1 16.
  • the second portion incorporating a tightening member 43 so that the length of the second portion is adjustable.
  • the first portion 114 is placed over the riser, the second portion 1 14 is positioned underneath the riser.
  • a first end of the second portion 1 16 is then connected to a first end portion of the first portion 114, and a second end connected to a second end portion of the first portion 1 14, whereby tightening the tightening member 43 will secure the support apparatus 1 12 in place.
  • the support apparatus 1 12 also comprises a first and second support portion in the form of a first and second support channel 131 .
  • Each support channel 131 comprises a locking portion 147 (only one shown in figure 5).
  • the locking portion 147 is movable from an open position, wherein the sling can be positioned in the support channel 131 , and a closed position, as shown in figure 5, wherein the sling would be retained within the support channel 131 , releasably securing the sling relative to the support apparatus 1 12.
  • the system of the present invention supports the sling on at least on support apparatus allowing the riser to be transported without requiring the sling to be removed while the riser is in transit.
  • the method to support the sling relative to the riser during transportation is depicted in figures 6 to 16.
  • the first portion 14 of the support apparatus is in the form of the saddle bracket as shown in figure 1 to 4.
  • the riser 13 is shown being loaded onto the trailer 15.
  • the sling 19 is secured to each end of the riser, using a nubbin 23 attached to each end of the riser 13 to facilitate attachment of the sling 19.
  • the forklift 35 is used to position a system of four support apparatus in the form of saddle brackets 1 1 along the longitudinal extent of the riser 13, as shown in figures 7 to 9.
  • the saddle brackets 11 are shaped to substantially complement the cross sectional profile of the riser 13 so they may be readily received on the riser.
  • Each saddle bracket 1 1 is positioned to be spaced apart from each other.
  • the rearmost saddle bracket 1 1 is positioned as close as possible to the forward most wheel set of the rear bank of wheels sets 17.
  • the sling 19 When the sling 19 is supported in the support channels 31 the sling may be detached from the crane. The trailer 15 may then be towed away and taken to its next destination. As the sling 19 is supported by the system of support apparatus in the form of saddle brackets 1 1 , the sling is able to remain attached to the riser 13 while being transported by road. When the riser reaches its destination all that is required to remove the riser is to attach the sling 19 to another crane and remove the riser 13.
  • the system of saddle brackets 1 1 eliminate the need to remove the sling 19 from the riser when transporting the riser 1 1 . This provides significant advantages in time and resources.
  • one or more ratchet straps may be used to secure the sling relative to the riser. When the riser reaches the destination the ratchet straps will need to be removed before the crane commences lifting the riser.
  • a locking portion can extend across the first and second support portions to releasably secure the sling relative to the support apparatus.
  • each support apparatus When transporting the riser between lifting events and the sling used for lifting the elongate element is not in use, each support apparatus remains releasably fitted to the riser, and is supported on the support portions of the support apparatus. In this arrangement the sling is supported along the length of the riser, allowing the riser to be transported while the sling is not in use, but still attached to the riser.
  • the present invention is not limited to this application.
  • the present invention can easily be adapted to be used in the transportation of any elongate element without departing from the scope of the present invention.

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Abstract

The present invention provides a system for supporting a lifting sling (19) when transporting an elongate element, such as a riser (13), between lifting events. The system comprises at least one support apparatus (11) releasably fitted to the elongate element, the support apparatus comprising at least one support portion, such as a support channel 31. When the at least one support apparatus is positioned on the elongate element the lifting sling can be positioned and supported on the at least one support portion to support the sling along the length of the elongate element. This enables the elongate element to be transported while the sling is not in use, but still attached to the elongate element.

Description

A System and Method for Transporting an Elongate Element, and a Support Apparatus for enabling same.
TECHNICAL FIELD
[0001] The present invention generally relates to a system and method for transporting an elongate element, and a support apparatus to enable the transportation of the elongate element. In particular the present invention relates to a system, method and associated support apparatus for transporting an elongate element, such as a riser, with a lifting sling attached thereto.
BACKGROUND ART
[0002] Transportation of equipment from a place of manufacture to a place of installation can include many different modes of transportation. This can present a variety of obstacles which need to be addressed to ensure safe transportation of the equipment. These obstacles are compounded when the equipment to be transported is of considerable size. In these situations the logistics in transporting the equipment requires careful planning.
[0003] The oil and gas industry regular requires transportation of large pieces of equipment. In the oil and gas industry it is commonplace for a piece of equipment to be manufactured in one country and then transported to a different country and/or location at sea. This typically requires using a truck to transport the equipment to a port, load the equipment onto a ship, transport it to another port, unload the equipment from the ship and onto another truck, and then either drive it to site, or drive it to another location for storage, or loading onto a specialist vessel before the equipment is taken to its location at sea. This requires multiple lifting loading/unloading events of the equipment, which adds significant time to the transportation process.
[0004] One piece of equipment that fits into the above category is a riser. Risers are relatively long, elongate pieces of equipment used to connect wells with facilities at the ocean surface. To assist with loading/unloading events, each end of the riser is fitted with a shackle type arrangement called a nubbin. The nubbin allows a thick wire sling to be attached to each end of the riser. [0005] A crane connected to the slings can then lift the riser and move it to the required position. In order to save time when loading and unloading the riser, it is highly desirable for the slings to remain with the riser throughout the journey.
[0006] When using a truck to transport the riser, a specialist, extendible trailer is used. This trailer has several wheel sets located at the rear section of the trailer and an extendible frame attached to a front section of the trailer, which is adapted to be connected to a prime mover. The rear section provides a support surface such that once the riser is loaded onto the trailer the sling can be lowered and stored on the trailer while the sling remains connected to each end of the riser. This system works well when the risers do not exceed 23m (75ft).
[0007] However, the oil and gas industry are now using risers which are in excess 27m (90ft) long. The extra length presents additional obstacles to the safe transportation of the risers. In order to transport the riser by road, the trailers arrangements have been lengthened. However, as the distance between the rear supporting section and front of the trailer is now greater, it is difficult to safely support and secure the sling when secured to the riser during transportation.
[0008] As a result of the longer riser, it is not possible to safely transport the riser by road while the sling is still secured to the nubbins. It is therefore necessary to remove the sling once the riser is loaded onto the trailer, and reattach the sling before the riser can be unloaded from the trailer.
[0009] In order to remove the sling specialist equipment is required. For instance, when loading or unloading a riser from the truck at a port/wharf the loading is typically carried out by a crane located near the vessel. When the riser is positioned on the truck, the height of the nubbin to which the sling is attached/is to be attached exceeds the safe working height. In these situations there are no specialist gantries which can be used to allow an operator to safely attach/remove the slings from the nubbins. As such a scissor lift or the like needs to be used to provide the operators with a safe work platform.
[0010] Typically a team is required to ensure a safe environment is provided when removing or attaching of the sling. Assuming the equipment and personnel are available the removal or attachment of the sling from the nubbin may take one to two hours. This needs to be repeated at each end. This adds expense and time when transporting the riser.
[001 1] Also, once the sling is removed from the riser, another truck is required to take the sling to the destination, adding further cost to the process.
[0012] Furthermore, the additional time the truck remains on the wharf impacts the movements around the wharf, can delay other activities around the wharf, and can limit ship movements. As such unloading/loading of risers requires careful planning with the planners at the wharf.
[0013] The preceding discussion of the background art is intended to facilitate an understanding of the present invention only. The discussion is not an acknowledgement or admission that any of the material referred to is or was part of the common general knowledge as at the priority date of the application.
SUMMARY OF INVENTION
[0014] It is an object of this invention to provide a system of support apparatus, a support apparatus and a method of using same which ameliorates, mitigates or overcomes, at least one disadvantage of the prior art, or which will at least provide the public with a practical choice.
[0015] Throughout the specification the term 'sling' is used to describe a rope, a sling, a wire sling, a chain, webbing or any other rope-like device which may be used to assist in lifting an object. Furthermore the term 'sling' can denote a single unitary sling, or a sling made from many smaller slings joined in an end to end arrangement. For example the sling may comprise two slings made from wire rope, joined together at a central location with a shackle.
[0016] The present invention has applications in any industry where an elongate element is required to be moved or transported from one location to another. The present invention is referenced particularly to the transportation of elongate elements in the form of a riser. However, the invention can be readily applied to other elongate elements. Applications of the present invention to move or transport any elongate element are considered to fall within the scope of this invention. [0017] The present invention provides a system for supporting a lifting sling when transporting an elongate element between lifting events, and the sling used for lifting the elongate element is not in use, the system comprises at least one support apparatus releasably fitted to the elongate element, the at least one support apparatus having at least one support portion wherein the at least one support portion supports the lifting sling in a position alongside the elongate element, allowing the elongate element to be transported while the lifting sling is not in use, but still attached thereto.
[0018] The present invention provides a system for supporting a lifting sling when transporting an elongate element between lifting events and the sling used for lifting the elongate element is not in use, the system comprises at least one support apparatus releasably fitted to the elongate element, the support apparatus comprising at least one support portion wherein when the at least one support apparatus is positioned on the elongate element the lifting sling can be positioned and supported on the at least one support portion to support the sling along the length of the elongate element, allowing the elongate element to be transported while the sling is not in use, but still attached to the elongate element.
[0019] The present invention provides a lifting sling support system for use when transporting an elongate element between lifting events and the sling used for lifting the elongate element is not in use, the sling being connected to end portions of the elongate element, the system comprises at least one support apparatus releasably secured to the elongate element, the support apparatus comprising at least one support portion which is positioned to support the lifting sling alongside the elongate element wherein the elongate element with sling attached can be safely transported to a different location.
[0020] The present invention provides a system for supporting a sling when transporting an elongate element, the system comprises at least one support apparatus fitted to the elongate element, the at least one support apparatus having at least one support portion wherein the at least one support portion supports a sling in a position alongside the elongate element, allowing the elongate element to be transported while the sling is attached thereto.
[0021] The present invention provides a system for supporting a sling when transporting an elongate element, the system comprises at least one support apparatus fitted to the elongate element, the support apparatus comprising at least one support portion wherein when the at least one support apparatus is positioned on the elongate element the sling can be positioned and supported on the at least one support portion to support the sling along the length of the elongate element, allowing the elongate element to be transported while the sling is attached to the elongate element.
[0022] The present invention provides a sling support system for use when transporting an elongate element, the sling being connected to end portions of the elongate element, the system comprises at least one support apparatus releasably secured to the elongate element, the support apparatus comprising at least one support portion which is positioned alongside the elongate element, the at least one support portion supporting the sling wherein the elongate element with sling attached can be safely transported to a different location.
[0023] Preferably there is a plurality of support apparatus spaced therealong.
[0024] The present invention provides a system for transporting an elongate element, the system comprises a plurality of support apparatus which can be fitted along the longitudinal extent of the elongate element at spaced intervals, each support apparatus comprising: at least one support portion adapted to releasably support a sling; a lifting device for receiving a lifting means to position/remove the support apparatus relative to the elongate element; wherein when the support apparatus are positioned on the elongate element the sling can be positioned and supported on the at least one support portion of each support apparatus, supporting the sling along the length of the elongate element and allowing the elongate element to be transported while the sling is attached to the elongate element.
[0025] The present invention provides a system for transporting an elongate element having a sling releasably attached thereto, the system comprises a plurality of support apparatus which can be fitted along the longitudinal extent of the elongate element at spaced intervals, each support apparatus comprising: at least one support portion adapted to releasably support a sling; a lifting device for receiving a lifting means to position/remove the support apparatus relative to the elongate element; wherein when the support apparatus are positioned on the elongate element the sling can be positioned and supported on the at least one support portion of each support apparatus, supporting the sling along the length of the elongate element and allowing the elongate element to be transported while the sling is attached to the elongate element.
[0026] Preferably the sling comprises two cables, as the sling is lowered the cables split either side of the riser, allowing one cable to be located on the support portion of one or more support apparatus along one side of the riser, and the other cable to be located on the support portion of one or more support apparatus along the other side.
[0027] Preferably the sling is further secured relative to the support portion once the sling has been received on the support portion of the support apparatus.
[0028] The present invention provides a system for transporting an elongate element, the system comprises a plurality of saddle brackets adapted to be fitted along the longitudinal extent of a elongate element at spaced intervals, each saddle bracket comprising: at least one support channel adapted to receive and support a sling; a lifting device for receiving a lifting means to position/remove the saddle bracket relative to the elongate element; wherein when positioned on the elongate element the sling can be positioned and supported in the at least one channel of each saddle bracket, supporting the sling along the length of the elongate element and allowing the elongate element to be transported while the sling is attached to the elongate element.
[0029] Preferably each saddle bracket has a cross sectional profile complementary to a portion of an outer profile of the elongate element such that each saddle bracket may be received upon the elongate element. [0030] Preferably each saddle bracket has a first leg portion and a second leg portion interconnected by a web. The first leg portion, the second leg portion and the web may define a U-shaped saddle bracket. Each saddle may take a semicircular form. The bracket may be slightly larger or smaller than the diameter of the elongate element, the saddle bracket being sufficiently flexible to accommodate these variations.
[0031] The support channel may be secured to an end of the first leg.
[0032] The support channel may be secured to an end of the second leg.
[0033] The inside surface of the saddle bracket may have an anti-slip surface such that when placed on the elongate element the risk of the saddle slipping relative to the elongate element is minimised. The anti-slip surface may be provided by a layer of rubber secured to the inside surface of the saddle bracket.
[0034] Once in position, each saddle bracket may be releasably secured to the elongate element by a second portion.
[0035] The second portion may comprise a tightening member extending between the end of the first leg and the end of the second leg.
[0036] In one aspect of the invention a first attachment means may be located at or adjacent the end of the first leg to which an end of the tightening member may be attached.
[0037] In another aspect of the invention a first attachment means may be located on an outer surface of the support channel located at the end of the first leg to which an end of the tightening member may be attached.
[0038] In one aspect of the invention a second attachment means may be located at or adjacent the end of the second leg to which an other end of the tightening member may be attached.
[0039] In another aspect of the invention a second attachment means may be located on an outer surface of the support channel located at the end of the second leg to which an end of the tightening member may be attached.
[0040] In one aspect of the invention each saddle bracket is a unitary member. [0041] In another aspect of the invention each saddle bracket is an assembly of pieces.
[0042] The saddle bracket may be adjustable to suit elongate elements of different diameters.
[0043] The cross sectional profile of the at least one channel may be complementary to that of the sling.
[0044] The at least one support channel may comprise a locking portion movable from a first position, wherein the sling may be positioned in the at least one channel, and a closed position wherein the sling is retained within the at least one channel.
[0045] The inside surface of the at least one support channel may have an anti-slip surface such that when a sling is received therein the risk of the sling slipping relative to the channel is minimised. The anti-slip surface may be provided by a layer of rubber secured to the inside surface of the at least one support channel.
[0046] The present invention provides a support apparatus adapted to be fitted to a elongate element, the elongate element having a sling releasably attached thereto for moving the elongate element, the support apparatus comprising: a first support portion adapted to releasably receive and support the sling; a first portion having the first support portion secured thereto; a second portion, a first end of the second portion being adapted to be connected to or adjacent to a first end portion of the first portion, and a second end adapted to be connected to or adjacent to a second end portion of the first portion, the length of the second portion extending between the first end portion and second end portion is adjustable, wherein when fitted to the elongate element the first portion and second portion extend around the elongate element such that the sling can be positioned and supported in the first support portion so that the elongate element can be transported while the sling remains attached to the elongate element.
[0047] Preferably the first support portion is secured to the first end portion of the first portion. [0048] In one aspect of the invention the first portion is flexible and may be made from a webbing material.
[0049] In another aspect of the invention the first portion is relatively rigid. The first portion may be made from steel. Preferably the first portion is shaped to take a form which is complementary to a portion of an outer profile of the elongate element such that the first portion can be received upon the elongate element. Preferably the first portion has a first leg and a second leg interconnected by a web. The first leg, the second leg and the web may define a U-shape. The first leg, the second leg and the web may define a semicircular form. The first portion may be slightly larger or smaller than the diameter of the elongate element, the first portion being sufficiently flexible to accommodate these variations. The first portion may be sufficiently flexible to accommodate different width elongate elements. In this regard the ends of the first portion have a degree of movement outward from each other as well as inward towards each other.
[0050] Preferably the second portion is flexible and may be made from a webbing material.
[0051] Preferably the first portion has a second support portion secured thereto. The first portion may have the second support portion secured to its second end.
[0052] Preferably the first support portion is integral with the first portion.
[0053] Preferably the second support portion is integral with the first portion.
[0054] Preferably the first support portion and/or the second support portion comprises a locking portion which is movable from an open position, wherein the sling can be positioned in/on the first/second support portion, and a closed position wherein the sling is retained within the support portion, releasably securing the sling relative to the support apparatus.
[0055] The locking portion may be biased to the closed position.
[0056] Preferably the support apparatus comprises a lifting device for receiving a lifting means to position/remove the support apparatus relative to the elongate element.
[0057] The support portion may be in the form of a support surface. [0058] The support portion may be in the form of a support channel.
[0059] Preferably the support portion is largely open and formed from a casting, moulding or bent rod.
[0060] All or part of the inside surface of the first portion may have an anti-slip surface such that when placed on the elongate element the risk of the first portion slipping relative to the elongate element is minimised.
[0061] . The anti-slip surface may be provided by a layer of rubber secured to the inside surface of the first portion.
[0062] Once in position, each first portion may be releasably secured to the elongate element by the second portion.
[0063] The second portion may incorporate a tightening means in the form of a tightening member.
[0064] Preferably the second portion is releasably connected to at least the first end or the second end of the first portion.
[0065] In one aspect of the invention each first portion is a unitary member.
[0066] In another aspect of the invention each first portion is an assembly of pieces.
[0067] The first portion may be adjustable to suit elongate elements of different diameters.
[0068] The cross sectional side profile of the at least one support portion may be complementary to that of the sling.
[0069] The at least one support surface may comprise a locking portion movable from a first position, wherein the sling may be positioned on the at least one surface, and a closed position wherein the sling is releasably retained upon the at least one surface.
[0070] The present invention provides a support apparatus adapted to be fitted to a elongate element, the support apparatus comprising: at least one support portion adapted to receive and support a sling; a lifting device for receiving a lifting means to position/remove the support apparatus relative to the elongate element; wherein when positioned on the elongate element the sling can be positioned and supported in the at least one support portion.
[0071] The present invention provides a support apparatus adapted to be fitted to a riser, the support apparatus comprising: at least one support channel adapted to receive and support a sling; a lifting device for receiving a lifting means to position/remove the support apparatus relative to the riser; wherein when positioned on the riser the sling can be positioned and supported in the at least one channel, allowing the riser to be transported while the sling remains attached to the riser.
[0072] Preferably each support apparatus is secured in position by attaching a first end of a tightening member to, or adjacent to, a first end of the support apparatus, and attaching a second end of the tightening member to, or adjacent to, a second end of the support apparatus, after which the tightening member is tightened, securing the support apparatus in position.
[0073] Preferably each support apparatus comprise two support portions, one located either side of the support apparatus such that when the support apparatus is positioned on the riser, one support portion is located either side of the riser.
[0074] The present invention provides a method of supporting a sling when transporting an elongate element , the sling having a first end secured to a first end of an elongate element, and a second end secured to a second end of the elongate element, the sling remaining connected to the elongate element when transporting the elongate element, the method comprises: positioning one or more support apparatus along the longitudinal extent of the elongate element; securing the support apparatus in position using a tightening means; lowering the sling such that the sling is received on an at least one support portion of each support apparatus wherein the sling is supported along the longitudinal extent of the elongate element.
[0075] The present invention provides a method of supporting a sling having a first end secured to a first end of an elongate element, and a second end secured to a second end of the elongate element, the method comprises: positioning a plurality of support apparatus along the longitudinal extent of the elongate element in a spaced apart relation; securing the support apparatus in position using a tightening member; lowering the sling such that the sling is received on an at least one support portion of each support apparatus wherein the sling is supported along the longitudinal extent of the elongate element.
[0076] The method may further comprise the step of securing the support apparatus in position by attaching a first end of a second portion to, or adjacent to, a first end of the support apparatus, and attaching a second end of the second portion to, or adjacent to, a second end of the support apparatus, after which the tightening means can be tightened to secure the support apparatus in position.
[0077] Each support apparatus may comprise two support portions, one located either side of the support apparatus such that when the support apparatus is positioned on the elongate element, one support portion is located either side of the elongate element. This provides flexibility as it allows the sling to be supported either side of the elongate element.
[0078] The method may further comprise the step of lowering the sling, the sling comprising two cables.
[0079] The method may further comprise the step of separating the cables as the sling is lowered whereby one cable can be located on a support portion located on one side of one or more support apparatus to support the cable along one side of the elongate element, and the other cable can be located on a support portion located on another side of one or more support apparatus to support the other cable along the other side of the elongate element.
[0080] The method may further comprise the step of securing each cable relative to the support portion once the cable has been received on the support portion of the support apparatus.
[0081] The method may further comprise the step of causing one of the cables to double over so that the ends of each cable which are shackled or joined together remain in close proximity.
[0082] The present invention provides a method of supporting a sling having a first end secured to a first end of an elongate element which is in the form of a riser, and a second end secured to a second end of the riser, the riser being supported on a truck trailer, the method comprises: positioning a plurality of support apparatus along the longitudinal extent of the riser in a spaced apart relation; securing the support apparatus in position using a tightening means; lowering the sling such that the sling is received on an at least one support portion of each support apparatus wherein the sling is supported along the longitudinal extent of the riser, the sling comprising two cables.
[0083] The method may further comprise the step of positioning a first support apparatus in close proximity to the trailers forward most set of wheels of a rear bank of wheel sets.
[0084] The method may further comprise the step of positioning a second, third and fourth support apparatus forward of the first support apparatus.
[0085] The method may further comprise the step of securing the support apparatus in position by attaching a first end of a second portion to, or adjacent to, a first end of the support apparatus, and attaching a second end of the tightening member to, or adjacent to, a second end of the support apparatus, after which the tightening means is tightened. [0086] The method may further comprise the step of separating the cables as the sling is lowered whereby one cable can be located on a support portion located on one side of one or more support apparatus to support the cable along one side of the riser, and the other cable can be located on a support portion located on another side of one or more support apparatus to support the other cable along the other side of the riser.
[0087] The method may further comprise the step of securing each cable relative to the support portion once the cable has been received on the support portion of the support apparatus.
[0088] The method may further comprise the step of causing one of the cables to double over so that the ends of each cable which are shackled or joined together remain in close proximity. This allows the entire sling to remain connected as it would be in use, regardless of whether each sling is shackled or joined together, or the sling is one piece or other arrangement.
[0089] Preferably each support apparatus is secured in position by attaching a first end of the tightening member to, or adjacent to, a first end of the support apparatus, and attaching a second end of the tightening member to, or adjacent to, a second end of the support apparatus, after which the tightening member is tightened, securing the support apparatus in position.
[0090] Each support apparatus may comprise two support portions, one located either side of the support apparatus such that when the support apparatus is positioned on the riser, one support portion is located either side of the riser.
[0091] Preferably the sling comprises two slings, whereby as the sling is lowered the slings split either side of the riser, allowing one sling to be located on the support portion of one or more support apparatus along one side of the riser, and the other sling to be located on the support portion of one or more support apparatus along the other side.
[0092] The sling may be further secured relative to the support portion once the sling has been received on the support portion of the support apparatus. BRIEF DESCRIPTION OF THE DRAWINGS
[0093] Further features of the present invention are more fully described in the following description of several non-limiting embodiments thereof. This description is included solely for the purposes of exemplifying the present invention. It should not be understood as a restriction on the broad summary, disclosure or description of the invention as set out above. The description will be made with reference to the accompanying drawings in which:
Figure 1 is a perspective view of a first portion in the form of a saddle bracket, of a support apparatus according to a first embodiment of the invention;
Figure 2 is a bottom perspective view of the saddle bracket shown in figure 1 ;
Figure 3 is a top perspective view of an upper section of the saddle bracket shown in figure 1 ;
Figure 4 is an end view of a first support portion, adjacent the first end portion of the saddle bracket as shown in figure 1 ;
Figure 5 is a perspective view of a support apparatus according to a second embodiment of the invention;
Figure 6 show an elongate element in the form of a riser being loaded onto a truck trailer, wherein a sling is secured to each end of the riser;
Figures 7, 8 and 9 show a forklift placing one of the saddle brackets, as shown in figure 1 , on the riser;
Figure 10 show four saddle brackets, as shown in figure 1 , secured to the riser;
Figure 1 1 show four saddle brackets secured to the riser ready to receive the sling;
Figure 12 show the sling being lowered and received and supported by the at least one channel in the saddle bracket;
Figure 13 and 14 show the sling being further lowered and supported by each of the saddle brackets; Figure 15 and 16 show the sling completely lowered and supported by each of the saddle brackets.
[0094] In the drawings like structures are referred to by like numerals throughout the several views. The drawings shown are not necessarily to scale, with emphasis instead generally being placed upon illustrating the principles of the present invention.
DESCRIPTION OF EMBODIMENTS
[0095] The present invention relates to a system, method and support apparatus for moving/transporting an elongate element from one location to another. In order to manoeuvre the elongate element a sling is secured to each end of the elongate element and a crane (or other lifting means) uses the sling to move the elongate element.
[0096] If the elongate element has not reached its final destination after the first lifting event, it is highly desirable to keep the sling connected to the elongate element. The present invention enables this to happen in a safe and efficient manner.
[0097] The present invention will know be described with reference to several specific embodiments. These embodiments relate to transporting an elongate element which is in the form of a riser. However, as would be obvious to a person skilled in the art the present invention can be easily applied to other elongate elements and is therefore not limited to the transportation of a riser 13.
[0098] According to a first embodiment of the present invention there is provided a system of supporting a sling when transporting a riser 13 using a support apparatus, and a method of using the same. When transporting a riser to its intended location the riser 13 will typically require to be transported by road at some point during the journey. This requires the loading of the riser 13 onto the back of a specialised truck trailer 15.
[0099] The truck trailer 15 is specifically designed for the transportation of risers 13, having a frame which is extendible to accommodate different riser lengths. The truck trailer 15 has a bank of wheels sets 17 at a rear end of the trailer 15, while a front end of the trailer 15 is adapted to be secured to a prime mover (not shown).
[00100] Using a sling 19 a crane (not shown) is used to lift and position the riser
13 on the trailer 15. The sling 19 comprises two cables 21 a, 21 b connected together by a shackle. To assist in securing the sling 19 to the riser, each end of the riser has a nubbin 23 secured thereto. This allows respective ends of the sling 19 to be attached to the riser 13.
[00101] Once the riser 13 is on the trailer the sling is supported on a system of a plurality of support apparatus 12. Each support apparatus 12 comprises a first portion 14, which in the present embodiment is in the form of a saddle bracket 11 .
[00102] As shown in figures 1 to 4 each the saddle bracket 1 1 is in the form of a unitary member comprising a first leg 25 and a second leg 27 interconnected by a web 29. The saddle bracket 1 1 is semi-circular in form.
[00103] The saddle bracket 1 1 comprises a first support portion and a second support portion in the form of a first and a second support channel 31 located at an end of each leg portion 25, 27. Each support channel 31 is adapted to receive and support one of the cables 21 a, 21 b as will be explained below.
[00104] The saddle bracket 1 1 also comprises a lifting device 33 for receiving a lifting means, which in the present embodiment is in the form of a forklift 35. The lifting device 33 is adapted to receive the tines of the forklift 35 such that it can be readily moved and positioned on and off the riser.
[00105] The saddle bracket 1 1 also comprises a first attachment means 37 located on an outer surface 38 of the support channel 31 attached to the first leg 25. An end of a second portion 16 can be attached to the first attachment means 37. The other end of the second portion 16 can be attached to a second attachment means 39 located on an outer surface 41 of the support channel 31 attached to the second leg 27, for reasons which will be described below. The second portion 16 also incorporates a tightening means in the form of a tightening member 43 for tightening the second portion 16 and secure the support apparatus in place.
[00106] Alternatively, the first attachment means 37 and second attachment means 39 may be located adjacent the end of the first leg 25 and an end of the second leg 27 respectively. This will then allow the saddle bracket 11 to be stored such that it rests on the outer surfaces 38, 41 of the support channel 31 of the respective leg 25, 27. [00107] The saddle bracket 1 1 has a layer of rubber 45 secured to the inside surface of the saddle bracket 1 1 , as well as the inside surface of each support channel 31 . This is to minimise slippage of the saddle bracket 1 1 with respect to the riser, and the sling with respect to the support channel 31 .
[00108] An alternative embodiment of the support apparatus 1 12 is shown in figure 5. The support apparatus 1 12 of this embodiment is similar to that of the support apparatus 12. In this regard the same reference numbers will be used to refer to the same components. The differences between the two support apparatus are that the support apparatus 1 12 of the second embodiment provides a first portion 1 14, which is in the form of flexible webbing and does not require a lifting means.
[00109] As with the support apparatus of the first embodiment the support apparatus 112 comprises a second portion 1 16. The second portion incorporating a tightening member 43 so that the length of the second portion is adjustable. When the first portion 114 is placed over the riser, the second portion 1 14 is positioned underneath the riser. A first end of the second portion 1 16 is then connected to a first end portion of the first portion 114, and a second end connected to a second end portion of the first portion 1 14, whereby tightening the tightening member 43 will secure the support apparatus 1 12 in place.
[001 10] The support apparatus 1 12 also comprises a first and second support portion in the form of a first and second support channel 131 . Each support channel 131 comprises a locking portion 147 (only one shown in figure 5). The locking portion 147 is movable from an open position, wherein the sling can be positioned in the support channel 131 , and a closed position, as shown in figure 5, wherein the sling would be retained within the support channel 131 , releasably securing the sling relative to the support apparatus 1 12.
[001 1 1] In operation, the system of the present invention supports the sling on at least on support apparatus allowing the riser to be transported without requiring the sling to be removed while the riser is in transit. The method to support the sling relative to the riser during transportation is depicted in figures 6 to 16. In illustrating the method the first portion 14 of the support apparatus is in the form of the saddle bracket as shown in figure 1 to 4. [001 12] Referring to figure 6, the riser 13 is shown being loaded onto the trailer 15. As can be noted in the figure, the sling 19 is secured to each end of the riser, using a nubbin 23 attached to each end of the riser 13 to facilitate attachment of the sling 19.
[001 13] Once the riser is positioned on the trailer 15, the forklift 35 is used to position a system of four support apparatus in the form of saddle brackets 1 1 along the longitudinal extent of the riser 13, as shown in figures 7 to 9. The saddle brackets 11 are shaped to substantially complement the cross sectional profile of the riser 13 so they may be readily received on the riser. Each saddle bracket 1 1 is positioned to be spaced apart from each other.
[001 14] In this embodiment, as is preferable, the rearmost saddle bracket 1 1 is positioned as close as possible to the forward most wheel set of the rear bank of wheels sets 17.
[001 15] Once each saddle bracket 1 1 is in position the second portion is passed under the riser 13 and the ends of the second portion are respectively secured to the first attachment means 37 and second attachment means 39. The tightening member 43 is then tightened to secure each saddle bracket 1 1 in place, as shown in figure 10 and 1 1.
[001 16] Once each saddle bracket 1 1 is secured, the crane can begin to lower the sling 19. As the sling 19 is lowered, one cable 21 a is caused to fall on one side of the riser 13, while the other cable 21 b is caused to fall on the other side of the riser 13.
[001 17] Referring to figures 12 to 15, as the sling 19 is lowered the cables 21 a, 21 b are received in respective support channels 31 of each saddle bracket 1 1. Further lowering results in the system of -four saddles 1 1 receiving the cables 21a, 21 b in the support channels 31 either side of the riser 13. Figure 16 shows the further the step of causing one of the cables (21 b) to double over so that the ends of the cables 21a, 21 b which are shackled together remain in close proximity.
[00118] When the sling 19 is supported in the support channels 31 the sling may be detached from the crane. The trailer 15 may then be towed away and taken to its next destination. As the sling 19 is supported by the system of support apparatus in the form of saddle brackets 1 1 , the sling is able to remain attached to the riser 13 while being transported by road. When the riser reaches its destination all that is required to remove the riser is to attach the sling 19 to another crane and remove the riser 13. The system of saddle brackets 1 1 eliminate the need to remove the sling 19 from the riser when transporting the riser 1 1 . This provides significant advantages in time and resources.
[001 19] While it is expected that the weight of the sling will be sufficient to retain the sling in position relative to the saddles, one or more ratchet straps (not shown) may be used to secure the sling relative to the riser. When the riser reaches the destination the ratchet straps will need to be removed before the crane commences lifting the riser. Alternatively, a locking portion can extend across the first and second support portions to releasably secure the sling relative to the support apparatus.
[00120] When transporting the riser between lifting events and the sling used for lifting the elongate element is not in use, each support apparatus remains releasably fitted to the riser, and is supported on the support portions of the support apparatus. In this arrangement the sling is supported along the length of the riser, allowing the riser to be transported while the sling is not in use, but still attached to the riser.
[00121] The above system, apparatus and method are described with reference to the support apparatus comprising a saddle bracket, as shown in figure 1 to 4. A similar method is also applied when using the support apparatus of figure 5. The only difference between the two methods is that a lifting device such as a forklift is not required to position the first portion 1 14 of the support apparatus 1 12 in position.
[00122] It is to be noted that the present invention is not limited to this application. The present invention can easily be adapted to be used in the transportation of any elongate element without departing from the scope of the present invention.
[00123] Modifications and variations such as would be apparent to the skilled addressee are considered to fall within the scope of the present invention. The present invention is not to be limited in scope by any of the specific embodiments described herein. These embodiments are intended for the purpose of exemplification only. Functionally equivalent products, formulations and methods are clearly within the scope of the invention as described herein.
[00124] Reference to positional descriptions, such as lower and upper, are to be taken in context of the embodiments depicted in the figures, and are not to be taken as limiting the invention to the literal interpretation of the term but rather as would be understood by the skilled addressee.
[00125] Throughout this specification, unless the context requires otherwise, the word "comprise" or variations such as "comprises" or "comprising", will be understood to imply the inclusion of a stated integer or group of integers but not the exclusion of any other integer or group of integers.

Claims

21 CLAIMS
1 . A system for supporting a lifting sling when transporting an elongate element between lifting events, and the sling used for lifting the elongate element is not in use, the system comprises at least one support apparatus releasably fitted to the elongate element, the at least one support apparatus having at least one support portion wherein the at least one support portion supports the lifting sling in a position alongside the elongate element, allowing the elongate element to be transported while the lifting sling is not in use, but still attached thereto.
2. A system for supporting a lifting sling when transporting an elongate element between lifting events and the sling used for lifting the elongate element is not in use, the system comprises at least one support apparatus releasably fitted to the elongate element, the support apparatus comprising at least one support portion wherein when the at least one support apparatus is positioned on the elongate element the lifting sling can be positioned and supported on the at least one support portion to support the sling along the length of the elongate element, allowing the elongate element to be transported while the sling is not in use, but still attached to the elongate element.
3. A lifting sling support system for use when transporting an elongate element between lifting events and the sling used for lifting the elongate element is not in use, the sling being connected to end portions of the elongate element, the system comprises at least one support apparatus releasably secured to the elongate element, the support apparatus comprising at least one support portion which is positioned to support the lifting sling alongside the elongate element wherein the elongate element with sling attached can be safely transported to a different location. 22
4. A system for transporting an elongate element having a sling releasably attached thereto, the system comprises a plurality of support apparatus which can be fitted along the longitudinal extent of the elongate element at spaced intervals, each support apparatus comprising: at least one support portion adapted to releasably support a sling; a lifting device for receiving a lifting means to position/remove the support apparatus relative to the elongate element; wherein when the support apparatus are positioned on the elongate element the sling can be positioned and supported on the at least one support portion of each support apparatus, supporting the sling along the length of the elongate element and allowing the elongate element to be transported while the sling is attached to the elongate element.
5. The system according to any one of claims 1 to 4 wherein the sling comprises two cables, as the sling is lowered the cables split either side of the elongate element, allowing one cable to be located on the support portion of one or more support apparatus along one side of the elongate element, and the other cable to be located on the support portion of one or more support apparatus along the other side.
6. The system according to any one of claims 1 to 5 wherein the sling is further secured relative to the support portion once the sling has been received on the support portion of the support apparatus.
7. A support apparatus adapted to be fitted to an elongate element, the elongate element having a sling releasably attached thereto for moving the elongate element, the support apparatus comprising: a first support portion adapted to releasably receive and support the sling; a first portion having the first support portion secured thereto; a second portion, a first end of the second portion being adapted to be connected to or adjacent to a first end portion of the first portion, and a second end adapted to be connected to or adjacent to a second end portion of the first portion, the length of the second portion extending between the first end portion 23 and second end portion is adjustable, wherein when fitted to the elongate element the first portion and second portion extend around the elongate element such that the sling can be positioned and supported in the first support portion so that the elongate element can be transported while the sling remains attached to the elongate element.
8. The support apparatus according to claim 7 wherein the first support portion is secured to the first end portion of the first portion.
9. The support apparatus according to claim 7 or 8 wherein the first portion is flexible.
10-The support apparatus according to claim 7 or 8 wherein the first portion is relatively rigid.
1 1 . The support apparatus according to claim 10 wherein the first portion is shaped to take a form which is complementary to a portion of an outer profile of the elongate element such that the first portion can be received upon the elongate element.
12. The support apparatus according to claim 10 or 1 1 wherein the first portion has a first leg and a second leg interconnected by a web.
13. The support apparatus according to claim 12 wherein the first portion is either slightly larger or smaller than the diameter of the elongate element, the first portion being sufficiently flexible to accommodate these variations.
14. The support apparatus according to any one of claims 7 to 13 wherein the second portion is flexible.
15. The support apparatus according to any one of claims 7 to 14 wherein the first portion has a second support portion secured thereto.
16. The support apparatus according to claim 15 wherein the first support portion and second support portion are integral with the first portion. 24
17. The support apparatus according to claim 15 or 16 wherein the first support portion and/or the second support portion comprises a locking portion which is movable from an open position, wherein the sling can be positioned in/on the first/second support portion, and a closed position wherein the sling is retained within the support portion, releasably securing the sling relative to the support apparatus.
18. The support apparatus according to claim 17 wherein the locking portion is biased to the closed position.
19. The support apparatus according to any one of claims 7 to 18 wherein the support apparatus comprises a lifting device for receiving a lifting means to position/remove the support apparatus relative to the elongate element.
20. The support apparatus according to any one of claims 7 to 19 wherein the support portion is in the form of a support surface.
21 . The support apparatus according to any one of claims 7 to 20 wherein the support portion is in the form of a support channel.
22. The support apparatus according to any one of claims 7 to 20 wherein the support portion is largely open and formed from a casting, moulding or bent rod.
23. The support apparatus according to any one of claims 7 to 22 wherein all or part of the inside surface of the first portion has an anti-slip surface such that when placed on the elongate element the risk of the first portion slipping relative to the elongate element is minimised.
24. The support apparatus according to any one of claims 7 to 23 wherein the first portion is releasably secured to the elongate element by the second portion.
25. The support apparatus according to any one of claims 7 to 24 wherein the second portion incorporates a tightening member.
26. The support apparatus according to any one of claims 7 to 25 wherein the first portion is a unitary member.
27. The support apparatus according to any one of claims 7 to 25 wherein the first portion is an assembly of pieces. 25
28. The support apparatus according to any one of claims 7 to 27 wherein the first portion is adjustable to suit elongate elements of different diameters.
29. The support apparatus according to any one of claims 7 to 28 when dependent on claim 21 wherein the cross sectional side profile of the at least one support portion is complementary to that of the sling.
30. A support apparatus adapted to be fitted to a elongate element, the support apparatus comprising: at least one support portion adapted to receive and support a sling; a lifting device for receiving a lifting means to position/remove the support apparatus relative to the elongate element; wherein when positioned on the elongate element the sling can be positioned and supported in the at least one support portion.
31 .A support apparatus adapted to be fitted to a riser, the support apparatus comprising: at least one support channel adapted to receive and support a sling; a lifting device for receiving a lifting means to position/remove the support apparatus relative to the riser; wherein when positioned on the riser the sling can be positioned and supported in the at least one channel, allowing the riser to be transported while the sling remains attached to the riser.
32.The support apparatus according to claim 31 wherein each support apparatus is secured in position by attaching a first end of a tightening member to, or adjacent to, a first end of the support apparatus, and attaching a second end of the tightening member to, or adjacent to, a second end of the support apparatus, after which the tightening member is tightened, securing the support apparatus in position 26
33. The support apparatus according to claim 31 or 32 wherein each support apparatus comprise two support portions, one located either side of the support apparatus such that when the support apparatus is positioned on the riser, one support portion is located either side of the riser
34. A method of supporting a sling when transporting an elongate element, the sling having a first end secured to a first end of an elongate element, and a second end secured to a second end of the elongate element, the sling remaining connected to the elongate element when transporting the elongate element, the method comprises: positioning one or more support apparatus along the longitudinal extent of the elongate element; securing the support apparatus in position using a tightening means; lowering the sling such that the sling is received on an at least one support portion of each support apparatus wherein the sling is supported along the longitudinal extent of the elongate element.
35. The method according to claim 34 further comprising the step of securing the support apparatus in position by attaching a first end of a second portion to, or adjacent to, a first end of the support apparatus, and attaching a second end of the second portion to, or adjacent to, a second end of the support apparatus, after which the tightening means can be tightened to secure the support apparatus in position.
36. The method according to claim 34 or 35 further comprising the step of lowering the sling, the sling comprising two cables,
37. The method according to claim 36 further comprising the step of separating the cables as the sling is lowered whereby one cable can be located on a support portion located on one side of one or more support apparatus to support the cable along one side of the elongate element, and the other cable can be located on a support portion located on another side of one or more support apparatus to support the other cable along the other side of the elongate element. 27
38. The method according to claim 37 further comprising the step of securing each cable relative to the support portion once the cable has been received on the support portion of the support apparatus.
39. The method according to claim 36, 37 or 38 further comprising the step of causing one of the cables to double over so that the ends of each cable which are shackled or joined together remain in close proximity.
40. A method of supporting a sling having a first end secured to a first end of an elongate element which is in the form of a riser, and a second end secured to a second end of the riser, the riser being supported on a truck trailer, the method comprises: positioning a plurality of support apparatus along the longitudinal extent of the riser in a spaced apart relation; securing the support apparatus in position using a tightening means; lowering the sling such that the sling is received on an at least one support portion of each support apparatus wherein the sling is supported along the longitudinal extent of the riser, the sling comprising two cables.
41 . The method according to claim 40 further comprising the step of positioning a first support apparatus in close proximity to the trailer's forward most set of wheels of a rear bank of wheel sets.
42. The method according to claim 41 further comprising the step of positioning a second, third and fourth support apparatus forward of the first support apparatus.
43. The method according to claim 41 or 42 further comprising the step of securing the support apparatus in position by attaching a first end of a second portion to, or adjacent to, a first end of the support apparatus, and attaching a second end of the tightening member to, or adjacent to, a second end of the support apparatus, after which the tightening means is tightened.
44. The method according to any one of claims 40 to 43 further comprising the step of separating the cables as the sling is lowered whereby one cable can be located on a support portion located on one side of one or more support apparatus to support the 28 cable along one side of the riser, and the other cable can be located on a support portion located on another side of one or more support apparatus to support the other cable along the other side of the riser.
45. The method according to any one of claims 40 to 44 further comprising the step of securing each cable relative to the support portion once the cable has been received on the support portion of the support apparatus.
46. The method according to claim 44 or 45 further comprising the step of causing one of the cables to double over so that the ends of each cable which are shackled or joined together remain in close proximity.
PCT/AU2015/000577 2014-09-19 2015-09-18 A system and method for transporting an elongate element, and a support apparatus for enabling same WO2016040995A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AU2014903763A AU2014903763A0 (en) 2014-09-19 Saddle bracket and method of using same to transport an elongate element
AU2014903763 2014-09-19

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN107672739A (en) * 2017-10-16 2018-02-09 南京中船绿洲机器有限公司 A kind of PODDED PROPULSOR assembled tool

Citations (4)

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Publication number Priority date Publication date Assignee Title
US3861734A (en) * 1973-06-05 1975-01-21 Welch Maxine Tubular safety pick-up sling
US5346165A (en) * 1989-08-02 1994-09-13 Robert George Frean Restraining device
US5501497A (en) * 1994-03-16 1996-03-26 Vestil Manufacturing Company Adjustable drum handling carrier
US5549339A (en) * 1991-06-12 1996-08-27 Frean; Robert G. Lifting device for cylindrical objects

Patent Citations (4)

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Publication number Priority date Publication date Assignee Title
US3861734A (en) * 1973-06-05 1975-01-21 Welch Maxine Tubular safety pick-up sling
US5346165A (en) * 1989-08-02 1994-09-13 Robert George Frean Restraining device
US5549339A (en) * 1991-06-12 1996-08-27 Frean; Robert G. Lifting device for cylindrical objects
US5501497A (en) * 1994-03-16 1996-03-26 Vestil Manufacturing Company Adjustable drum handling carrier

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107672739A (en) * 2017-10-16 2018-02-09 南京中船绿洲机器有限公司 A kind of PODDED PROPULSOR assembled tool

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