WO2016036203A1 - Copolycarbonate and composition containing same - Google Patents
Copolycarbonate and composition containing same Download PDFInfo
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- WO2016036203A1 WO2016036203A1 PCT/KR2015/009370 KR2015009370W WO2016036203A1 WO 2016036203 A1 WO2016036203 A1 WO 2016036203A1 KR 2015009370 W KR2015009370 W KR 2015009370W WO 2016036203 A1 WO2016036203 A1 WO 2016036203A1
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- formula
- bis
- copolycarbonate
- hydroxyphenyl
- repeating unit
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- 0 CC(C)(N(C)*)OC Chemical compound CC(C)(N(C)*)OC 0.000 description 2
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G64/00—Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
- C08G64/18—Block or graft polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G64/00—Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
- C08G64/20—General preparatory processes
- C08G64/22—General preparatory processes using carbonyl halides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G64/00—Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
- C08G64/20—General preparatory processes
- C08G64/30—General preparatory processes using carbonates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L69/00—Compositions of polycarbonates; Compositions of derivatives of polycarbonates
Definitions
- the present invention relates to a copolycarbonate and a composition comprising the same, and more particularly to a copolycarbonate and a composition comprising the same, which is economically manufactured, improved room temperature layer strength, low temperature impact strength and fluidity.
- Polycarbonate resins are prepared by condensation polymerization of aromatic diols such as bisphenol A and carbonate precursors such as phosgene, and have excellent lamella strength, numerical stability, heat resistance and transparency, and exterior materials for automobiles, automobile parts, building materials, and optical parts. It is applicable to a wide range of fields. These polycarbonate resins have recently been attempted to obtain desired physical properties by copolymerizing two or more different types of aromatic diol compounds having different structures to introduce a different structure into the main chain of the polycarbonate. .
- the present invention is to provide a copolycarbonate with improved impact strength at room temperature, low silver impact strength and fluidity properties.
- the present invention is to provide a polycarbonate composition comprising the copolycarbonate and polycarbonate.
- the present invention also provides an article comprising the copolycarbonate or polycarbonate composition.
- Copolycarbonates having a weight average molecular weight of 1,000 to 100, 000 g / n l are provided:
- i to are each independently hydrogen, C- 10 alkyl or halogen, Z is du) alkylene, C cycloalkylene, 0 S, SO, S0 2 or CO, unsubstituted or substituted with phenyl,
- Ra is each independently d- 10 alkylene
- Each Y is independently d-H) alkoxy
- 3 ⁇ 4 are each independently hydrogen or C W3 alkyl
- n is an integer from 1 to 40
- Each R b is independently CHO alkylene
- Each Y ' is independently d- 10 alkoxy
- 3 ⁇ 4 is each independently hydrogen or Cw 3 alkyl
- Copolycarbonate according to the present invention includes a polycarbonate structure formed of a repeating unit represented by the formula (1).
- the polycarbonate is excellent in overall mechanical properties, but the room temperature strength, low temperature impact strength and fluidity properties are inferior, it is necessary to introduce a structure other than the polycarbonate structure to improve this.
- the polysiloxane formed by the repeating unit represented by the formula (2) and the repeating unit represented by the formula (3) has a structure copolymerized in polycarbonate, through which Compared to the polycarbonate of the room temperature impact strength, low temperature laminar strength and fluid properties are significantly improved.
- the repeating unit represented by Formula 2 and the repeating unit represented by Formula 3 are different from each other in the number of repeating units (n and m) of the silicon oxide in each formula.
- the present invention will be described in more detail.
- the repeating unit represented by Formula 1 is formed by reacting an aromatic diol compound and a carbonate precursor.
- R 4 are each independently hydrogen, methyl, chloro, or bromo.
- Z is straight or branched chain d- 10 alkylene unsubstituted or substituted with phenyl, more preferably methylene, ethanol 1, 1-diyl, propane-2, 2-diyl, butane -2, 2-diyl, 1-phenylethane -1, 1-diyl, or diphenylmethylene.
- Z is cyclonucleic acid-1,1-diyl, 0, S, SO, S0 2 , or CO.
- the repeating unit represented by Formula 1 is bis (4 ⁇ ) Hydroxyphenyl) methane, bis (4-hydroxyphenyl) ether, bis (4-hydroxyphenyl) sulfone, bis (4-hydroxyphenyl) sulfoxide, bis (4-hydroxyphenyl) sulfide, bis (4 -Hydroxyphenyl) ketone, 1,1-bis (4-hydroxyphenyl) ethane, bisphenolol A, 2, 2-bis (4-hydroxyphenyl) butane, 1, 1-bis (4-hydroxyphenyl ) Cyclonucleic acid, 2, 2-bis (4-hydroxy-3, 5-dibromophenyl) propane, 2,2-bis (4-hydroxy-3,5-dichlorophenyl) propane, 2, 2- Bis (4-hydroxy-3-bromophenyl) propane, 2,2-bis (4-hydroxy-3-chlorophenyl) propane, 2,2-bis (4-hydroxy-3-methylphenyl) propane, 2,2-bis (4-hydroxy-3,5 ⁇ dimethyl
- carbonate precursor examples include dimethyl carbonate, diethyl carbonate dibutyl carbonate, dicyclonuclear carbonate, diphenyl carbonate, ditoryl carbonate, bis (chlorophenyl) carbonate, di-m-cresyl carbonate, dinaphthyl carbonate and bis (Diphenyl) carbonate, phosgene, triphosgene, One or more selected from the group consisting of diphosgene, bromophosgene and bishaloformates can be used. Preferably, triphosgene or phosgene can be used.
- Repeating unit represented by the formula (2) and repeating unit represented by the formula (3) are formed by reacting a siloxane compound and a carbonate precursor, respectively.
- Ra is preferably each independently C 2 - 4 alkylene and is, most preferably, propane-1,3-diyl-10 alkylene, more preferably C 2.
- Y is preferably d- 4 alkoxy, more preferably methoxy.
- R 5 is preferably each independently d- 6 alkyl, more preferably each independently 3 alkyl, and most preferably methyl.
- Rb are preferably each independently C 2 - 4 alkylene and is, most preferably, propane-1,3-diyl-10 alkylene, more preferably C 2.
- Y ' is preferably d- 4 alkoxy, more preferably methoxy.
- 3 ⁇ 4 is preferably each independently d- 6 alkyl, more preferably each independently d- 3 alkyl, most preferably methyl.
- Ra and Rb are the same as each other.
- 3 ⁇ 4 and 3 ⁇ 4 are identical to each other.
- Chemical Formula 2 is represented by the following Chemical Formula 2-1: [Formula 2-1]
- Chemical Formula 3 is represented by the following Chemical Formula 3-1: [Formula 3-1]
- n is 10 or more, 15 or more, 20 or more, or 25 or more, and an integer of 35 or less.
- m in Formula 2 is an integer of 45 or more, 50 or more, or 55 or more and 100 or less, 95 or less, 90 or less, 85 or less, 80 or less, 75 or less, 70 or less, or 65 or less.
- the repeating unit represented by Formula 2 and the repeating unit represented by Formula 3 are each derived from a siloxane compound represented by Formula 2-2 and a siloxane compound represented by Formula 3-2.
- Ra, Y, R 5 and n are as defined above.
- Rb, ⁇ ', and m are as defined above.
- the term “derived from the siloxane compound” means that the hydroxyl group and the carbonate precursor of each siloxane compound react to form a repeating unit represented by Formula 2 and a repeating unit represented by Formula 3 .
- the carbonate precursor that can be used to form the repeating units represented by Formulas 2 and 3 the formula
- Y, R 5 and the definition of n is as previously defined, Ra 'is a C 2 - 10 alkenyl, and Al, [banung formula 2] Banung in the formula 2, "
- Rb' is a C 2 - 10 alkenyl is.
- a metal catalyst it is preferable to use a Pt catalyst as the metal catalyst, and as a Pt catalyst, an Ashby catalyst, a Karlstedt catalyst, a Lamoreaux catalyst, a Speyer catalyst, a PtCl 2 (C0D),
- the metal catalyst is 0.001 parts by weight, 0.005 parts by weight, or 0.01 parts by weight or more, 1 part by weight, 0.1 parts by weight or less, or 0.05 parts by weight based on 100 parts by weight of the compound represented by Formula 7 or 8. It can be used in parts or less.
- the reaction temperature is preferably -80 to 100 ° C.
- the reaction time is preferably 1 hour to 5 hours.
- the compound represented by Formula 7 or 8 may be prepared by reacting organodisiloxane and organocyclosiloxane under an acid catalyst, and n and m may be controlled by adjusting the content of the reaction compound.
- the reaction temperature is preferably 50 to 70 ° C.
- the reaction time is preferably 1 hour to 6 hours.
- the organodisiloxane one or more selected from the group consisting of tetramethyldisiloxane, tetraphenyldisiloxane, nuxamethyldisiloxane, and nuxaphenyldisiloxane can be used.
- an organocyclotetrasiloxane can be used as an example, and examples thereof include octamethylcyclotetrasiloxane, octaphenylcyclotetrasiloxane, and the like.
- the organodisiloxane is 0.01 parts by weight or more, or 2 parts by weight or more, 10 parts by weight or less, or 8 parts by weight or less, based on 100 parts by weight of the organocyclosiloxane.
- the acid catalyst at least one selected from the group consisting of 3 ⁇ 4SO 4 , HC10 4 , AICI3, SbCl 5 , S11CI4 and acidic clay may be used.
- the acid catalyst is 0.1 part by weight or more, 0.5 parts by weight or more, or 1 part by weight or more, 10 parts by weight or less, 5 parts by weight or less, or 3 parts by weight or less based on 100 parts by weight of organocyclosiloxane.
- the weight ratio of the repeating unit and the repeating unit represented by Formula 3 is 99: 1 to 1:99, more preferably 80:20 to 20:80.
- the weight ratio of the repeating unit is a weight ratio of the siloxane compound, for example, the siloxane compound represented by Formula 2-2 and the siloxane compound represented by Formula 3-2. Daewoong.
- the copolycarbonate according to the present invention includes a repeating unit represented by Chemical Formulas 1 to 3, preferably a random copolymer. Also preferably, the copolycarbonate according to the present invention has a weight average molecular weight (g / mol) of 15,000 to 35,000. More preferably, the weight average molecular weight is 20,000 or more, 21,000 or more, 22,000 or more, 23,000 or more, 24,000 or more, 25,000 or more, 26,000 or more, 2 000 or more, or 28,000 or more. The weight average molecular weight is 34,000 or less, 33,000 or less, 32,000 or less, 31,000 or less, or 30,000 or less.
- Copolycarbonate according to the present invention is prepared by a manufacturing method comprising the step of adding a composition comprising the aromatic diol compound, the compound represented by the formula (2-2), the compound represented by the formula (3-3) and the carbonate precursor described above can do.
- the total amount of the compound represented by Formula 2-2 and the compound represented by Formula 3-2 in the composition is based on 100% by weight of the composition.
- the "aromatic dieul compound based on 100% by weight of the composition 40 It may be used in an amount of at least 50% by weight, at least 50% by weight, or at least 55% by weight, and may be used at 80% by weight, at 70% by weight, or at most 65% by weight.
- the carbonate precursor may be used in an amount of 10% by weight, 20% by weight, or 30% by weight, 60% by weight, 50% by weight, or 40% by weight with respect to 100% by weight of the composition.
- an interfacial polymerization method can be used as the polymerization method.
- the reaction can be carried out at normal pressure and low temperature, and the molecular weight can be easily adjusted.
- the interfacial polymerization is preferably carried out in the presence of an acid binder and an organic solvent.
- the interfacial polymerization may include, for example, after the prepolymerization (pre-polymer i zat ion), the coupling agent, and then polymerizing again. In this case, a high molecular weight copolycarbonate may be obtained.
- the materials used for the interfacial polymerization are not particularly limited as long as they are materials that can be used for the polymerization of polycarbonate, and the amount of the materials used may be adjusted as necessary.
- an amine compound such as sodium hydroxide, alkali metal hydroxide of potassium hydroxide or pyridine can be used.
- the organic solvent is not particularly limited as long as it is a solvent usually used for polymerization of polycarbonate.
- halogenated hydrocarbons such as methylene chloride and chlorobenzene may be used.
- the interfacial polymerization is a reaction such as triethylamine, tetra-n-butylammonium bromide, tertiary amine compounds such as tetra-n-butylphosphonium bromide, quaternary ammonium compound, quaternary phosphonium compound, etc. Accelerators may additionally be used.
- the reaction silver of the interfacial polymerization is preferably 0 to 40 ° C, the reaction time is preferably 10 minutes to 5 hours. Moreover, it is preferable to maintain pH in 9 or more or 11 or more in interfacial polymerization reaction.
- the interfacial polymerization may be performed by further including a molecular weight regulator. The molecular weight modifier may be added before the start of polymerization, during the start of the polymerization, or after the start of the polymerization.
- Mono-alkyl phenol may be used as the molecular weight regulator, and the mono-alkyl phenol is, for example, p-tert butyl phenol, P-cumylphenol, decyl phenol, dodecyl phenol, tetradecyl phenol, nuxadecyl phenol, octadecyl It is at least one selected from the group consisting of phenol, eicosylphenol, docosylphenol and triacontylphenol, preferably p-tert-butylphenol, in which case the molecular weight control effect is large.
- the molecular weight modifier is, for example, 0.01 parts by weight or more, 0, 1 parts by weight, or 1 part by weight or more, 10 parts by weight or less, 6 parts by weight or less, or 5 parts by weight or less based on 100 parts by weight of aromatic diol compound.
- the desired molecular weight can be obtained within this range.
- the present invention also provides a polycarbonate composition, comprising the copolycarbonate and polycarbonate.
- a polycarbonate composition comprising the copolycarbonate and polycarbonate.
- the copolycarbonate may be used alone, the physical properties of the copolycarbonate can be controlled by using a polycarbonate together if necessary.
- the polycarbonate includes a repeating unit represented by Formula 4 below:
- R'i to R'4 are each independently hydrogen, d- 10 alkyl or halogen
- Z ' is unsubstituted or dM alkylene, C 3 substituted by phenyl-10 is a cycloalkylene, 0, S, SO, S0 2 or CO.
- the repeating unit represented by Chemical Formula 4 is formed by reacting an aromatic diol compound and a carbonate precursor.
- the aromatic diol compound and carbonate precursor which can be used are the same as described above in the repeating unit represented by the formula (1).
- R'4 and Z ' are the same as 3 ⁇ 4 to 3 ⁇ 4 and Z of the formula (1) described above, respectively.
- the repeating unit represented by Chemical Formula 4 is represented by the following Chemical Formula 4-1.
- the weight ratio of copolycarbonate and polycarbonate is preferably 99: 1 to 1:99 ', more preferably 90:10 to 50:50, and most preferably 80:20 to 60: 40.
- the present invention also provides an article comprising the copolycarbonate, or the polycarbonate composition.
- the article is an injection molded article.
- the article is at least one selected from the group consisting of antioxidants, thermal stabilizers, photostabilizers, plasticizers, antistatic agents, nucleating agents, flame retardants, lubricants, impact modifiers, fluorescent brighteners, ultraviolet absorbers, pigments and dyes. It can be included as.
- the copolycarbonate and the additive according to the present invention such as antioxidants are mixed using a mixer, the mixture is extruded by an extruder to produce a pellet, the pellet is dried and then injected It may include the step of injection into the molding machine.
- the copolycarbonate incorporating a specific siloxane compound into the polycarbonate main chain according to the present invention has an effect of improving room temperature impact strength, low temperature impact strength, and fluidity properties.
- Preparation Example 1 Preparation of Polyorganosiloxane (Eu-30) 42.5 g (142.8 ⁇ ol) of octamethylcyclotetrasiloxane and 2.26 g (16.8 mmol) of tetramethyldisiloxane were mixed, and the mixture was then mixed with acidic clay (DC-A3) to 100 parts by weight of octamethylcyclotetrasiloxane. It was placed in a 3L flask with parts by weight and reacted at 60 ° C. for 4 hours.
- DC-A3 acidic clay
- the repeating unit (n) of the unmodified polyorganosiloxane thus obtained was 30 as confirmed by 3 ⁇ 4 NMR.
- 11.7 g (71.3 7 ol) of eugenol and 0.01 g (50 ppm) of Karlstedt's platinum catalyst were added to the obtained terminal unmodified polyorganosiloxane at 90 ° C. for 3 hours. Reacted for a while.
- unreacted polyorganosiloxane was removed by evaporation at 120 ° C and 1 torr.
- the terminally modified polyorganosiloxane thus obtained was a light yellow oil, (n) was 30, and no further purification was necessary, its preparation was confirmed by 3 ⁇ 4 NMR, named Eu-30.
- Preparation Example 2 Preparation of Polyorganosiloxane (Eu-60) After mixing 57.5 g (193.2 mmol) of octamethylcyclotetrasiloxane and 2.26 g (16.8 mmol) of tetramethyldisiloxane, the mixture was mixed with acidic clay (DC-A3) to 1 part of 100 parts by weight of octamethylcyclotetrasiloxane. The solution was poured into a 3L flask and reacted at 60 ° C for 4 hours.
- DC-A3 acidic clay
- the repeating unit (m) of the unmodified polyorganosiloxane thus obtained was found to be 60 by 3 ⁇ 4 NMR. 8.7 g of eugenol and 0.01 g (50 ppm) of Karlstedt's platinum catalyst were added to the terminal unmodified polyorganosiloxane obtained above. It was added and reacted for 3 hours at 90 ° C. After the completion of reaction, Mibanung polyorganosiloxane was removed by evaporation at 120 ° C and 1 torr.
- the terminally modified polyorganosiloxane thus obtained was a light yellow oil, the repeating unit (m) was 60, no further purification was required, and its preparation was confirmed by 3 ⁇ 4 NMR, named Eu-60.
- Preparation Example 3 Preparation of Polycarbonate
- Example 3 Prepared in the same manner as in Example 1, except that 55.2 g of polyorganosiloxane (20 wt% of polyorganosiloxane (Eu 30) of Preparation Example 1 and polyorganosiloxane (Eu-60) 80 3 ⁇ 4 of Preparation Example 2) Copolycarbonates and molded specimens thereof were prepared, respectively.
- Example 3
- MI Flowability
Abstract
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Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
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PL15838396T PL3048127T3 (en) | 2014-09-05 | 2015-09-04 | Copolycarbonate and composition containing same |
CN201580002902.1A CN105849153B (en) | 2014-09-05 | 2015-09-04 | Copolycarbonate and the composition comprising the Copolycarbonate |
EP15838396.8A EP3048127B1 (en) | 2014-09-05 | 2015-09-04 | Copolycarbonate and composition containing same |
JP2016541611A JP6554470B2 (en) | 2014-09-05 | 2015-09-04 | Copolycarbonate and composition containing the same |
US14/911,625 US9745418B2 (en) | 2014-09-05 | 2015-09-04 | Copolycarbonate and composition comprising the same |
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KR10-2014-0118991 | 2014-09-05 | ||
KR20140118991 | 2014-09-05 | ||
KR10-2015-0109123 | 2015-07-31 | ||
KR20150109123 | 2015-07-31 | ||
KR10-2015-0125112 | 2015-09-03 | ||
KR1020150125112A KR101779188B1 (en) | 2014-09-05 | 2015-09-03 | Copolycarbonate and composition comprising the same |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20120050968A (en) * | 2009-07-29 | 2012-05-21 | 테이진 카세이 가부시키가이샤 | Polycarbonate/polydiorganosiloxane copolymer |
KR20130047612A (en) * | 2011-10-31 | 2013-05-08 | 주식회사 삼양사 | Polysiloxane-polycarbonate copolymer and method of manufacturing the same |
KR20130047332A (en) * | 2011-10-31 | 2013-05-08 | 주식회사 삼양사 | Polycarbonate resin composition having improved low-temperature impact resistance and method of manufacturing the same |
KR20130090358A (en) * | 2012-02-03 | 2013-08-13 | 주식회사 엘지화학 | Novel polyorganosiloxane, polycarbonate composition containing the same and polycarbonate modified by the same |
WO2014058033A1 (en) * | 2012-10-12 | 2014-04-17 | 出光興産株式会社 | Method for continuous production of polycarbonate-polyorganosiloxane copolymer |
-
2015
- 2015-09-04 WO PCT/KR2015/009370 patent/WO2016036203A1/en active Application Filing
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20120050968A (en) * | 2009-07-29 | 2012-05-21 | 테이진 카세이 가부시키가이샤 | Polycarbonate/polydiorganosiloxane copolymer |
KR20130047612A (en) * | 2011-10-31 | 2013-05-08 | 주식회사 삼양사 | Polysiloxane-polycarbonate copolymer and method of manufacturing the same |
KR20130047332A (en) * | 2011-10-31 | 2013-05-08 | 주식회사 삼양사 | Polycarbonate resin composition having improved low-temperature impact resistance and method of manufacturing the same |
KR20130090358A (en) * | 2012-02-03 | 2013-08-13 | 주식회사 엘지화학 | Novel polyorganosiloxane, polycarbonate composition containing the same and polycarbonate modified by the same |
WO2014058033A1 (en) * | 2012-10-12 | 2014-04-17 | 出光興産株式会社 | Method for continuous production of polycarbonate-polyorganosiloxane copolymer |
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