WO2016031717A1 - Engine work machine - Google Patents

Engine work machine Download PDF

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Publication number
WO2016031717A1
WO2016031717A1 PCT/JP2015/073535 JP2015073535W WO2016031717A1 WO 2016031717 A1 WO2016031717 A1 WO 2016031717A1 JP 2015073535 W JP2015073535 W JP 2015073535W WO 2016031717 A1 WO2016031717 A1 WO 2016031717A1
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WO
WIPO (PCT)
Prior art keywords
exhaust gas
muffler
engine
cover
guide plate
Prior art date
Application number
PCT/JP2015/073535
Other languages
French (fr)
Japanese (ja)
Inventor
直人 一橋
Original Assignee
日立工機株式会社
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Filing date
Publication date
Application filed by 日立工機株式会社 filed Critical 日立工機株式会社
Publication of WO2016031717A1 publication Critical patent/WO2016031717A1/en

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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D34/00Mowers; Mowing apparatus of harvesters
    • A01D34/01Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus
    • A01D34/412Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters
    • A01D34/63Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters having cutters rotating about a vertical axis
    • A01D34/67Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters having cutters rotating about a vertical axis hand-guided by a walking operator
    • A01D34/68Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters having cutters rotating about a vertical axis hand-guided by a walking operator with motor driven cutters or wheels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/20Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having flared outlets, e.g. of fish-tail shape
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B63/00Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B63/00Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices
    • F02B63/02Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices for hand-held tools

Definitions

  • the present invention relates to a structure of an engine working machine in which an engine is used as a power source, such as a brush cutter.
  • a small engine or the like is used as a power source, such as a brush cutter, a blower, a chainsaw, or a power cutter.
  • FIG. 5 is a perspective view showing an example of a configuration of a brush cutter among such engine working machines.
  • a rotating cutting blade 302 is provided on the front end (one end) side of the operation rod 301 elongated in the front-rear direction.
  • the cutting blade 302 is driven by an engine (not shown) in the power unit 303 provided on the rear end (other end) side of the operation rod 301.
  • a transmission shaft (not shown) for transmitting the rotational motion of the engine to the front end side is provided in the operating rod 301.
  • a handle 304 is provided for an operator to hold during operation.
  • the power unit 303 incorporates a small two-cycle air-cooled engine.
  • the cylinder of this engine is covered with a cylinder cover, and cooling air generated by a cooling fan fixed to the crankshaft flows through the inside of the cylinder cover, thereby cooling the cylinder that becomes hot during operation.
  • a muffler that allows the exhaust gas to pass through is connected to the cylinder, and this muffler is also covered with the muffler cover in the same manner as the cylinder cover because it becomes high temperature. Since the brush cutter 300 is carried and used by an operator, the cylinder cover and the muffler cover are formed of a lightweight resin material.
  • the cylinder cover and the muffler cover By providing the cylinder cover and the muffler cover, it is possible to prevent the operator from accidentally touching the cylinder or the muffler that has become hot.
  • the surface temperature of the cylinder cover and muffler cover also rises, although it is lower than the cylinder and muffler. It is clear that the surface temperature can be lowered if the gap between the cylinder cover and the muffler cover is sufficiently large and the gap between the cylinder cover and the muffler cover is widened. It becomes large and becomes unsuitable for carrying.
  • the exhaust gas discharged from the muffler during operation also becomes high temperature.
  • Exhaust gas is usually exhausted from the power section 303 toward the rear (the side opposite to the side where the operation rod 301 in FIG. 5 is provided) so as not to hinder the work.
  • a structure for guiding the cooling air is provided in the cylinder cover, and the temperature of the exhaust gas is lowered by mixing the cooling air that has cooled the cylinder and the muffler and the exhaust gas.
  • the present invention has been made in view of such problems, and an object thereof is to provide an invention that solves the above problems.
  • the present invention has the following configurations.
  • a muffler through which exhaust gas discharged from the engine flows is connected to one side viewed from the cylinder axis of the engine, and the muffler is covered from the one side by a muffler cover,
  • An engine working machine having a configuration in which exhaust gas is discharged backward from an outlet provided behind the muffler cover, wherein the exhaust gas outlet hole through which the exhaust gas is discharged from the muffler is provided.
  • An exhaust gas restricting member that is mounted on the side surface of the one side of the muffler so as to cover the exhaust gas outlet hole, and that directs the flow of the exhaust gas to the rear, and the rear of the muffler toward the rear from the exhaust gas restricting member
  • a guide plate that protrudes rearward from the end and is curved or bent toward the other side opposite to the one side. That.
  • the portion of the muffler cover that constitutes the end portion on the other side of the outlet is located on the other side of the extension line on the rear end side of the guide plate. It is characterized by.
  • the portion of the muffler cover that constitutes an end portion on the one side of the outlet is more than the portion of the muffler cover that constitutes an end portion on the other side of the outlet. It protrudes backward.
  • the engine working machine of the present invention is characterized in that the maximum width in the vertical direction of the exhaust gas outlet hole is made larger than the maximum width in the horizontal direction of the exhaust gas outlet hole.
  • the exhaust gas regulating member includes an opposing wall surface that faces the exhaust gas outlet hole and directs the flow of the exhaust gas backward, and the rear end portion of the opposing wall surface has the An inclined portion having a shape inclined toward the other side is provided.
  • the engine working machine of the present invention is characterized in that a fixing member for fixing the exhaust gas regulating member to a side surface of the muffler is provided behind the inclined portion.
  • the engine work machine of the present invention is characterized in that an angle toward the other side of the guide plate is in a range of 15 ° to 45 ° with respect to the front-rear direction.
  • the engine work machine of the present invention is characterized in that an angle toward the other side of the guide plate is in a range of 20 ° to 40 ° with respect to the front-rear direction.
  • a power unit including the engine, the muffler, and the muffler cover is mounted on a rear end of an operating rod, and a cutting blade driven by the engine is provided on the front end of the operating rod. It is a brush cutter.
  • the present invention is configured as described above, the exhaust gas temperature can be lowered with a simple structure, and the muffler cover can be downsized.
  • the overall configuration of the brush cutter is the same as that of the brush cutter 300 shown in FIG.
  • the structure of the power unit 10 used particularly the structure around the muffler, is characteristic.
  • the power unit 10 is configured such that an operating rod is fixed in front of the power unit 10 and exhaust gas or cooling air is flowed to the rear side.
  • FIG. 1 is a cross-sectional view of the power unit 10 in this brush cutter along the intake / exhaust direction (the left-right direction for the operator during use).
  • the cylinder 11 of the engine used here is provided on the upper side, in which the piston 12 reciprocates in the vertical direction.
  • intake is performed on the left side
  • exhaust is performed on the right side
  • the reciprocating motion of the piston 12 is performed in a crankcase 14 provided on the lower side of the cylinder 11 by a crank mechanism 13 including a connecting rod or the like. Is converted into a rotational motion of the crankshaft (drive shaft) 15.
  • FIG. 1 a cross section perpendicular to the crankshaft 15 is shown.
  • the crankshaft 15 is provided on an extension line of the operation rod 301 in FIG. 5, and is connected to a transmission shaft in the operation rod 301 via a centrifugal clutch (not shown) provided in front.
  • a cooling fan 16 is fixed behind the centrifugal clutch in the crankshaft 15, and cooling air is generated by the cooling fan 16.
  • the cylinder 11 is covered from the upper side with a resin cylinder cover 17 in a non-contact state, and the cooling air flows through the cylinder 11 to cool the cylinder 11.
  • a fuel tank 30 in which fuel is stored is provided below the crankcase 14. This fuel is supplied to a carburetor 31 connected to the left side via an intake port 18 and an intake pipe 19 in the cylinder 11.
  • An air cleaner 32 is also connected to the left side of the carburetor 31, and a mixture of air and fuel sucked through the air cleaner 32 is generated by the carburetor 31 and introduced into the crankcase 14 and the cylinder 11.
  • the engine is operated by the air-fuel mixture being compressed by the piston 12 in the cylinder 11 and ignited by the spark plug 20 mounted on the upper portion of the cylinder 11. A current is passed through the spark plug 20 through a plug cap 21 covering the top of the spark plug 20.
  • Exhaust gas from the cylinder 11 flows through the exhaust port 22 to a muffler 40 mounted on the right side (one side) of the cylinder 11.
  • a catalyst material 42 is installed fixed to the partition plate 41.
  • the exhaust gas introduced from the cylinder 11 passes through the catalyst material 42 to remove harmful components and unburned fuel components, and is then discharged from the exhaust gas outlet hole 43 to the outside of the muffler 40.
  • an exothermic reaction occurs in the catalyst material 42, so that the muffler 40 during operation becomes high temperature. Therefore, the muffler 40 is covered with a resin muffler cover 44 from the right side.
  • the exhaust gas flow EX is indicated by a one-dot chain line arrow, and here, the exhaust gas flow EX in the vertical direction up to the exhaust gas outlet hole 43 is mainly shown.
  • the exhaust gas outlet hole 43 is provided on the right side surface of the muffler 40.
  • FIG. 2 is a horizontal sectional view of the structure including the muffler 40.
  • the flow EX of the exhaust gas in the horizontal direction mainly from the exhaust gas outlet hole 43 is shown.
  • a two-dot chain line in the figure indicates the center axis O of the crankshaft 15.
  • a metal exhaust gas regulating member 50 is mounted on the side surface of the muffler 40 so as to cover the exhaust gas outlet hole 43 in order to realize the flow of the exhaust gas EX shown in FIG. Yes.
  • the side surface of the muffler 40 in which the exhaust gas outlet hole 43 is provided is provided on the side of the muffler cover 44 facing the muffler cover 44. It is substantially parallel to the side surface (cover outer side surface 44A).
  • the exhaust gas regulating member 50 is located between the side surface of the muffler 40 and the cover outer side surface 44A.
  • an outlet 44 ⁇ / b> B is provided behind the muffler cover 44 for discharging exhaust gas and cooling air to the rear. As shown in FIG.
  • the outlet 44B is defined by an inner cover inner side surface 44C and a protrusion 44D that is a rearward protruding portion of the outer cover outer side surface 44A in the horizontal plane. That is, the cover inner side surface 44C constitutes an end portion on the left side (the other side) of the outflow port 44B, and the projecting portion 44D constitutes an end portion on the right side (one side) of the outflow port 44B.
  • FIG. 3 is a partial perspective view of the power unit 10 viewed from the side where the muffler 40 is located.
  • FIG. 4 is an assembly perspective view of the exhaust gas regulating member 50, the muffler cover 44, and the like in the power unit 10.
  • FIG. 4 is a perspective view seen obliquely from the rear, and the rear structure of the engine, the muffler cover 44, etc. is shown in the perspective view.
  • the cylinder cover 17 and the muffler cover 44 are actually integrated.
  • a starting device 23 for forcibly rotating the crankshaft 15 to start the engine is provided behind the crankcase 14, and an operator pulls a starting handle 24 attached to the starting device 23, thereby The engine can be started.
  • the fuel tank 30 is provided with a tank cap 30A that can be easily attached and detached when fuel is supplied.
  • the exhaust gas outlet hole 43 in the muffler 40 has a vertically long shape, that is, its opening width in the vertical direction is wider than its opening width in the front-rear direction. For this reason, the exhaust gas is discharged from the muffler 40 in a wide range extending in the vertical direction of the exhaust gas outlet hole 43.
  • the exhaust gas regulating member 50 includes a metal mesh portion 51 serving as a spark arrester and a gasket 52 in which an opening corresponding to the exhaust gas outlet hole 43 is sandwiched. Attached to the side surface by three screws (fixing members) 53. The exhaust gas discharged in the right direction from the exhaust gas outlet hole 43 is changed in the flow direction to the rear by the exhaust gas restricting member 50 and is discharged to the rear of the muffler cover 44 through the outlet 44B.
  • the outer peripheral portion of the exhaust gas restricting member 50 has a planar shape that comes into close contact with the gasket 52 when attached.
  • the portion corresponding to the exhaust gas outlet hole 43 has a convex shape in a direction away from the exhaust gas outlet hole 43, and the convex wall portion 50A faces the parallel wall surface 50A substantially parallel to the side surface of the muffler 40. Is formed. Since the front, upper, and lower sides of the opposing wall surface 50A and the gasket 52 are connected to the planar portions that are in close contact with the gasket 52, the front, upper, and lower sides of the opposing wall surface 50A and the gasket 52 are closed. Is done.
  • the exhaust gas hits the opposed wall surface 50A and does not flow forward, upward, or downward, but flows backward. Since the flow of the exhaust gas to the side (right direction in FIG. 2) is restricted by the opposing wall surface 50A, the exhaust gas does not directly hit the cover outer side surface 44A, and the muffler cover is used to reduce the influence of the exhaust gas. There is no need to increase the size of 44. At this time, the exhaust gas outlet hole 43 has a vertically long shape and the opposing wall surface 50A is used, so that the exhaust gas can flow backward in a wide range in the vertical direction. Since the exhaust gas regulating member 50 has a simple structure, it can be easily manufactured by sheet metal processing.
  • the entire exhaust gas regulating member 50 can be formed sufficiently thin. Further, although the high temperature exhaust gas directly hits the exhaust gas regulating member 50, the exhaust gas regulating member can be formed of a metal having high heat resistance.
  • a guide plate 54 is provided behind the exhaust gas regulating member 50.
  • the guide plate 54 extends so as to protrude rearward from the rear end of the muffler 40 and serves as a guide for exhaust gas flowing rearward.
  • the guide plate 54 bends to the left side (the other side) in FIG. 2 while being separated from the muffler 40, and its extension line is outside the cover inner side surface 44C (the right side in FIG. 2: one side). Is set.
  • the guide plate 54 is bent at an angle toward the other side opposite to one side on the rear side.
  • the guide plate 54 may have a curved shape whose angle gradually changes toward the other side.
  • the guide plate 54 may be manufactured separately from the exhaust gas regulating member 50 or may be fixed to the exhaust gas regulating member 50 or may be manufactured integrally with the exhaust gas regulating member 50. In any case, the guide plate 54 is a smaller and lighter component than the muffler cover 44, similarly to the exhaust gas regulating member 50.
  • the bending angle of the guide plate 54 is sufficient to spread the exhaust gas flowing from the exhaust gas regulating member 50 to the left side (the other side), and the angle (angle with respect to the front-rear direction) is about 15 °. It is desirable that it is in the range of up to 45 °, and particularly in the range of about 20 ° to 40 ° is suitable for reducing the size of the engine working machine.
  • the angle is smaller than this range, the effect of diffusing the exhaust gas is not sufficient, and when the angle is larger than this range, the exhaust gas does not follow the angle set by peeling off from the surface of the guide plate 54 depending on the flow velocity.
  • the effect as a guide is less likely to occur. That is, the rear end of the guide plate 54 faces the rear side, but the rear end side is bent or curved in a range inclined moderately from the front-rear direction.
  • the exhaust gas discharged to the rear of the muffler cover 44 flows away from the cover outer side surface 44A. For this reason, even when the muffler cover 44 is downsized so that the cover outer side surface 44A is close to the muffler 40 or the exhaust gas regulating member 50, the exhaust gas is prevented from hitting the cover outer side surface 44A.
  • the exhaust gas flowing backward along the opposing wall surface 50A by the guide plate 54 spreads to the left side (the other side). For this reason, the exhaust gas is diffused and mixed with air to lower its temperature. That is, it is possible to reduce the temperature of the exhaust gas by using the exhaust gas restricting member having a simple structure, and to suppress the temperature rise of the muffler cover 44 due to the exhaust gas. Further, since the temperature of the exhaust gas when passing through the outlet 44B is lowered, even if the exhaust gas hits the muffler cover 44 around the outlet 44B, the temperature rise is small, but the cover inner side surface 44C is rearward.
  • the length of the guide plate 54 is shortened and the extension line of the guide plate 54 is set to be outside the cover inner side surface 44C, it is possible to prevent the exhaust gas from hitting the cover inner side surface 44C. In this case, even when the muffler cover 44 is downsized, the temperature of the muffler cover 44 is further suppressed from increasing due to the exhaust gas.
  • the guide plate 54 Since the guide plate 54 is used, it is possible to prevent the exhaust gas from hitting the cover outer side surface 44A regardless of the rear protrusion length of the protrusion 44D (cover outer side surface 44A). This can be appropriately set within a range in which the entire drive unit 10 is not enlarged. In a brush cutter, the grass or trees that are cut off may block the exhaust gas path and exhaust the exhaust gas in an unintended direction, but this problem can be reduced by increasing the protruding length. Can do.
  • the upper part and the lower part of the opposing wall surface 50A are connected to the flat part in close contact with the gasket 52 in the exhaust gas regulating member 50 as described above.
  • the distance in the vertical direction between the upper side (opposite wall upper part 50A1) and the lower side (opposite wall lower part 50A2) of the opposing wall surface 50A connected to the flat portion of the gasket 52 in this way is from the front.
  • the shape is widened toward the rear.
  • the exhaust gas flowing between the gasket 52 and the opposing wall surface 50A spreads in the vertical direction toward the rear. That is, the exhaust gas is diffused by the exhaust gas regulating member 50 not only in the left-right direction but also in the up-down direction.
  • the muffler cover 44 does not exist on the extension lines (broken lines X1 and X2 in FIG. 3) of the opposing wall surface upper part 50A1 and the opposing wall surface lower part 50A2.
  • the rear end portion of the opposing wall surface 50 ⁇ / b> A is an inclined portion 50 ⁇ / b> B that does not contact the gasket 52 but is inclined toward the gasket 52 side so that the interval between the gasket 52 is narrowed. Yes.
  • the horizontal width of the exhaust gas flow path in the vicinity of the rear end of the opposing wall surface 50A is narrowed, the flow velocity is increased, and a negative pressure is generated in this portion, which is indicated by a dotted arrow in FIG.
  • the air flow A mixed into the exhaust gas. That is, air can be mixed into the exhaust gas at this portion, and the temperature of the exhaust gas can also be lowered by this.
  • the exhaust gas regulating member 50 is attached to the muffler 40 using a plurality of screws 53.
  • the number of screws 53 used for this purpose is large. In three and four, three screws 53 are used.
  • the exhaust gas flow is obstructed, so the number of screws 53 is reduced as much as possible. Is preferably used.
  • the screw 53 can be cooled by the airflow A by providing the screw 53 on the downstream side (rear side) of the inclined portion 53B. That is, by providing the screw 53 used for fixing the exhaust gas fixing member 50 on the downstream side (rear side) on the downstream side (rear side) of the inclined portion 53B, deterioration of the screw 53 can be suppressed.
  • the two screws 53 on the upstream side (front side) in FIG. 3 are not exposed to the exhaust gas, such deterioration hardly occurs. The same applies to the case where the exhaust gas regulating member is fixed using a fixing member other than a screw.
  • the above example is a brush cutter provided with the above-mentioned power unit, even if it is a working machine other than the brush cutter, it is an engine working machine that similarly uses an engine, a muffler, and a muffler cover. It is clear that the same effect can be obtained.
  • Muffler cover 44A ... Cover outer side face, 44B ... Outlet outlet, 44C ... Cover inner side face, 44D ... Protrusion, 50 ... Exhaust Gas regulating member, 50A ... opposing wall surface, 50A1 ... opposing wall upper surface, 50A2 ... opposing wall lower surface, 50B ... inclined portion, 51 ... mesh portion, 52 ... gasket 53 ... Screw (fixing member), 54 ... Guide plate, 300 ... Brush cutter (engine working machine), 301 ... Operating rod, 302 ... Cutting blade, 304 ... Handle, A ... Air flow, C ... Cylinder axis, EX ... Exhaust Gas flow, O ... center axis of crankshaft, X1 ... extension line at the upper part of the opposing wall surface, X2 ... extension line at the lower part of the opposing wall surface

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Exhaust Silencers (AREA)

Abstract

The purpose of the present invention is to reduce the temperature of exhaust gas using a simple structure, and to enable a reduction in the size of a muffler cover. The flow direction of exhaust gas discharged rightward from an exhaust-gas outlet hole (43) is changed so as to be rearward by an exhaust-gas restriction member (50), and the exhaust gas passes through an outflow port (44B) and is discharged at the rear of a muffler cover (44). A guide plate (54) is provided to the rear of the exhaust-gas restriction member (50). The guide plate (54) extends so as to protrude further rearward than the rear end of a muffler (40), and serves as a guide for the exhaust gas flowing rearward. The guide plate (54) is bent to the left side in fig. 2, and is set such that an extended line of the guide plate (54) is further outward than a cover inner side surface (44C). As a result of the guide plate (54), the exhaust gas discharged at the rear of the muffler cover (44) flows away from a cover outer side surface (44A).

Description

エンジン作業機Engine working machine
本発明は、動力源としてエンジンが用いられるエンジン作業機、例えば刈払機等の構造に関する。 The present invention relates to a structure of an engine working machine in which an engine is used as a power source, such as a brush cutter.
刈払機、送風機、チェーンソー、パワーカッタ等、小型のエンジン等が動力源として使用される各種のエンジン作業機が知られている。 Various engine working machines are known in which a small engine or the like is used as a power source, such as a brush cutter, a blower, a chainsaw, or a power cutter.
図5は、こうしたエンジン作業機のうち刈払機の形態の一例を示す斜視図である。この刈払機300においては、前後方向に細長い操作棹301の前端(一端)側には、回転する刈刃302が設けられる。刈刃302は、操作棹301の後端(他端)側に設けられた動力部303中のエンジン(図示せず)によって駆動される。このため、操作棹301中には、エンジンの回転運動を前端側に伝達するための伝達軸(図示せず)が設けられている。操作棹301の前後方向における中央付近には、作業時に作業者が把持するためのハンドル304が設けられている。 FIG. 5 is a perspective view showing an example of a configuration of a brush cutter among such engine working machines. In the brush cutter 300, a rotating cutting blade 302 is provided on the front end (one end) side of the operation rod 301 elongated in the front-rear direction. The cutting blade 302 is driven by an engine (not shown) in the power unit 303 provided on the rear end (other end) side of the operation rod 301. For this reason, a transmission shaft (not shown) for transmitting the rotational motion of the engine to the front end side is provided in the operating rod 301. Near the center of the operation rod 301 in the front-rear direction, a handle 304 is provided for an operator to hold during operation.
動力部303には、小型の2サイクル空冷エンジンが内蔵されている。このエンジンのシリンダはシリンダカバーで覆われ、クランク軸に固定された冷却ファンが生成する冷却風がシリンダカバーの内部を流れることによって、運転時に高温となるシリンダが冷却される。また、排気ガスを通過させるマフラがシリンダには接続され、このマフラも、高温となるために、シリンダカバーと同様にマフラカバーで覆われる。刈払機300は作業者に携帯されて使用されるため、シリンダカバーやマフラカバーは軽量の樹脂材料で形成される。 The power unit 303 incorporates a small two-cycle air-cooled engine. The cylinder of this engine is covered with a cylinder cover, and cooling air generated by a cooling fan fixed to the crankshaft flows through the inside of the cylinder cover, thereby cooling the cylinder that becomes hot during operation. Further, a muffler that allows the exhaust gas to pass through is connected to the cylinder, and this muffler is also covered with the muffler cover in the same manner as the cylinder cover because it becomes high temperature. Since the brush cutter 300 is carried and used by an operator, the cylinder cover and the muffler cover are formed of a lightweight resin material.
シリンダカバーやマフラカバーが設けられることによって、高温となったシリンダやマフラに誤って作業者が触れることは抑制される。しかしながら、シリンダやマフラと比べて低温ではあるが、シリンダカバーやマフラカバーの表面温度も上昇する。シリンダカバーやマフラカバーとの間隔を充分大きくしこれらとシリンダ、マフラとの間の間隔を広くすればこれらの表面温度を低下させることができることは明らかであるが、この場合には刈払機自身が大型化し、携帯には適さなくなる。このため、例えば特許文献1に記載の構造においては、冷却ファンで生成された冷却風を、シリンダカバーやマフラカバー内において効率的に流し、全体を大型化することなくシリンダカバーやマフラカバーの表面の温度を低下させている。 By providing the cylinder cover and the muffler cover, it is possible to prevent the operator from accidentally touching the cylinder or the muffler that has become hot. However, the surface temperature of the cylinder cover and muffler cover also rises, although it is lower than the cylinder and muffler. It is clear that the surface temperature can be lowered if the gap between the cylinder cover and the muffler cover is sufficiently large and the gap between the cylinder cover and the muffler cover is widened. It becomes large and becomes unsuitable for carrying. For this reason, for example, in the structure described in Patent Document 1, the cooling air generated by the cooling fan is efficiently flowed in the cylinder cover and the muffler cover, and the surface of the cylinder cover and the muffler cover is not enlarged. The temperature is lowered.
一方、運転時にマフラから排出される排気ガスも高温となる。排気ガスは、通常は作業に支障のないように、動力部303から後方(図5における操作棹301が設けられた側と反対側)に向けて排出されるが、この際に、マフラカバーやシリンダカバー内に冷却風を案内する構造物を設け、シリンダやマフラを冷却した冷却風と排気ガスとを混合することによって、排気ガスの温度が低下するように設定された。 On the other hand, the exhaust gas discharged from the muffler during operation also becomes high temperature. Exhaust gas is usually exhausted from the power section 303 toward the rear (the side opposite to the side where the operation rod 301 in FIG. 5 is provided) so as not to hinder the work. A structure for guiding the cooling air is provided in the cylinder cover, and the temperature of the exhaust gas is lowered by mixing the cooling air that has cooled the cylinder and the muffler and the exhaust gas.
特開2014-47740号公報JP 2014-47740 A
このように排気ガスを冷却風と混合させる場合には、マフラカバーやシリンダカバーの内部に複雑な構造物を設けることが必要となるとともに、こうした構造物を介してマフラカバー内を排気ガスが流れる際に、排気ガスがマフラカバーに極力接触しないようにするため、結局、マフラカバーやシリンダカバーが大型化した。 When the exhaust gas is mixed with the cooling air in this way, it is necessary to provide a complicated structure inside the muffler cover and the cylinder cover, and the exhaust gas flows through the muffler cover via such a structure. At that time, in order to prevent exhaust gas from contacting the muffler cover as much as possible, the muffler cover and the cylinder cover eventually increased in size.
このため、単純な構造で排気ガスの温度を低下させ、マフラカバーを小型化することは困難であった。 For this reason, it has been difficult to reduce the temperature of the exhaust gas with a simple structure and to reduce the size of the muffler cover.
本発明は、かかる問題点に鑑みてなされたものであり、上記の問題点を解決する発明を提供することを目的とする。 The present invention has been made in view of such problems, and an object thereof is to provide an invention that solves the above problems.
本発明は、上記課題を解決すべく、以下に掲げる構成とした。本発明のエンジン作業機は、エンジンから排出された排気ガスが流されるマフラが前記エンジンのシリンダ軸線から見た一方の側に接続され、前記マフラがマフラカバーによって前記一方の側から覆われ、前記排気ガスが前記マフラカバーの後方に設けられた流出口から後方に排出される構成を具備するエンジン作業機であって、前記排気ガスが前記マフラから排出される排気ガス出口穴が設けられた前記マフラの前記一方の側の側面において前記排気ガス出口穴を覆うように装着され、前記排気ガスの流れを後方に向かわせる排気ガス規制部材と、前記排気ガス規制部材から後方に向かい前記マフラの後端よりも後方側に突出し、かつ前記一方の側と反対の他方の側に向かって湾曲又は屈曲したガイドプレートと、を具備することを特徴とする。本発明のエンジン作業機において、前記流出口の前記他方の側における端部を構成する前記マフラカバーの部分は、前記ガイドプレートの後端側の延長線上よりも、前記他方の側に存在することを特徴とする。本発明のエンジン作業機において、前記流出口の前記一方の側における端部を構成する前記マフラカバーの部分は、前記流出口の前記他方の側における端部を構成する前記マフラカバーの部分よりも後方に突出することを特徴とする。本発明のエンジン作業機において、前記排気ガス出口穴の上下方向における最大幅は、前記排気ガス出口穴の水平方向における最大幅よりも大きくされたことを特徴とする。本発明のエンジン作業機において、前記排気ガス規制部材は、前記排気ガス出口穴と対向し前記排気ガスの流れを後方に向かわせる対向壁面を具備し、前記対向壁面の後端部には、前記他方の側に向かって傾斜した形状とされた傾斜部が設けられたことを特徴とする。本発明のエンジン作業機は、前記排気ガス規制部材を前記マフラの側面に固定する固定部材が、前記傾斜部の後方に設けられたことを特徴とする。本発明のエンジン作業機は、前記ガイドプレートの前記他方の側に向かう角度が、前後方向に対して15°乃至45°の範囲とされたことを特徴とする。本発明のエンジン作業機は、前記ガイドプレートの前記他方の側に向かう角度が、前後方向に対して20°乃至40°の範囲とされたことを特徴とする。本発明のエンジン作業機は、前記エンジン、前記マフラ、及び前記マフラカバーを具備する動力部が操作棹の後端に装着され、前記操作棹の前端に前記エンジンによって駆動される刈刃を具備する刈払機であることを特徴とする。 In order to solve the above problems, the present invention has the following configurations. In the engine working machine of the present invention, a muffler through which exhaust gas discharged from the engine flows is connected to one side viewed from the cylinder axis of the engine, and the muffler is covered from the one side by a muffler cover, An engine working machine having a configuration in which exhaust gas is discharged backward from an outlet provided behind the muffler cover, wherein the exhaust gas outlet hole through which the exhaust gas is discharged from the muffler is provided. An exhaust gas restricting member that is mounted on the side surface of the one side of the muffler so as to cover the exhaust gas outlet hole, and that directs the flow of the exhaust gas to the rear, and the rear of the muffler toward the rear from the exhaust gas restricting member A guide plate that protrudes rearward from the end and is curved or bent toward the other side opposite to the one side. That. In the engine work machine according to the present invention, the portion of the muffler cover that constitutes the end portion on the other side of the outlet is located on the other side of the extension line on the rear end side of the guide plate. It is characterized by. In the engine work machine of the present invention, the portion of the muffler cover that constitutes an end portion on the one side of the outlet is more than the portion of the muffler cover that constitutes an end portion on the other side of the outlet. It protrudes backward. The engine working machine of the present invention is characterized in that the maximum width in the vertical direction of the exhaust gas outlet hole is made larger than the maximum width in the horizontal direction of the exhaust gas outlet hole. In the engine working machine of the present invention, the exhaust gas regulating member includes an opposing wall surface that faces the exhaust gas outlet hole and directs the flow of the exhaust gas backward, and the rear end portion of the opposing wall surface has the An inclined portion having a shape inclined toward the other side is provided. The engine working machine of the present invention is characterized in that a fixing member for fixing the exhaust gas regulating member to a side surface of the muffler is provided behind the inclined portion. The engine work machine of the present invention is characterized in that an angle toward the other side of the guide plate is in a range of 15 ° to 45 ° with respect to the front-rear direction. The engine work machine of the present invention is characterized in that an angle toward the other side of the guide plate is in a range of 20 ° to 40 ° with respect to the front-rear direction. In the engine working machine of the present invention, a power unit including the engine, the muffler, and the muffler cover is mounted on a rear end of an operating rod, and a cutting blade driven by the engine is provided on the front end of the operating rod. It is a brush cutter.
本発明は以上のように構成されているので、単純な構造で排気ガスの温度を低下させ、マフラカバーを小型化することができる。 Since the present invention is configured as described above, the exhaust gas temperature can be lowered with a simple structure, and the muffler cover can be downsized.
本発明の実施の形態となる刈払機における動力部の吸排気方向に沿った断面図である。It is sectional drawing along the intake / exhaust direction of the motive power part in the brush cutter which becomes embodiment of this invention. 本発明の実施の形態となる刈払機における動力部のマフラを含む領域の水平方向の断面図である。It is sectional drawing of the horizontal direction of the area | region containing the muffler of the motive power part in the brush cutter used as embodiment of this invention. 本発明の実施の形態となる刈払機において用いられる動力部の側面から見た部分透視図である。It is the partial perspective view seen from the side of the power unit used in the brush cutter which is an embodiment of the invention. 本発明の実施の形態となる刈払機において用いられる動力部の組立斜視図である。It is an assembly perspective view of the power unit used in the brush cutter according to the embodiment of the present invention. 従来の刈払機の一例の形態を示す斜視図である。It is a perspective view which shows the form of an example of the conventional brush cutter.
本発明の実施の形態となるエンジン作業機(刈払機)の構成について説明する。この刈払機全体の構成は、図5に記載の刈払機300と同様である。ここでは、使用される動力部10の構造、特にマフラ周辺の構造に特徴を有する。この動力部10は、その前方に操作棹が固定され、後方側に排気ガスや冷却風が流される構成とされる。 A configuration of an engine working machine (brusher) according to an embodiment of the present invention will be described. The overall configuration of the brush cutter is the same as that of the brush cutter 300 shown in FIG. Here, the structure of the power unit 10 used, particularly the structure around the muffler, is characteristic. The power unit 10 is configured such that an operating rod is fixed in front of the power unit 10 and exhaust gas or cooling air is flowed to the rear side.
図1は、この刈払機における動力部10の、吸排気方向(使用時における作業者にとっての左右方向)に沿った断面図である。ここで用いられるエンジンのシリンダ11は上側に設けられ、その内部でピストン12が上下方向に往復運動をする。このエンジンのシリンダ軸線Cに対して、吸気は左側で、排気は右側で行われ、ピストン12の往復運動がコンロッド等からなるクランク機構13によって、シリンダ11の下側に設けられたクランクケース14内のクランク軸(駆動軸)15の回転運動に変換される。図1においては、クランク軸15と垂直な断面が示されている。クランク軸15は図5における操作棹301の延長線上に設けられ、前方に設けられた遠心クラッチ(図示せず)を介して操作棹301内の伝達軸と接続される。また、クランク軸15における遠心クラッチよりも後方には冷却ファン16が固定され、冷却ファン16によって冷却風が生成される。シリンダ11は上側から樹脂製のシリンダカバー17で非接触の状態で覆われ、この内部を冷却風が流れることによって、シリンダ11が冷却される。 FIG. 1 is a cross-sectional view of the power unit 10 in this brush cutter along the intake / exhaust direction (the left-right direction for the operator during use). The cylinder 11 of the engine used here is provided on the upper side, in which the piston 12 reciprocates in the vertical direction. With respect to the cylinder axis C of this engine, intake is performed on the left side, exhaust is performed on the right side, and the reciprocating motion of the piston 12 is performed in a crankcase 14 provided on the lower side of the cylinder 11 by a crank mechanism 13 including a connecting rod or the like. Is converted into a rotational motion of the crankshaft (drive shaft) 15. In FIG. 1, a cross section perpendicular to the crankshaft 15 is shown. The crankshaft 15 is provided on an extension line of the operation rod 301 in FIG. 5, and is connected to a transmission shaft in the operation rod 301 via a centrifugal clutch (not shown) provided in front. A cooling fan 16 is fixed behind the centrifugal clutch in the crankshaft 15, and cooling air is generated by the cooling fan 16. The cylinder 11 is covered from the upper side with a resin cylinder cover 17 in a non-contact state, and the cooling air flows through the cylinder 11 to cool the cylinder 11.
クランクケース14の下側には、内部に燃料が溜められた燃料タンク30が設けられている。この燃料は、シリンダ11における吸気口18と吸気管19を介して左側に接続された気化器31に供給される。気化器31にはその左側にエアクリーナ32も接続され、エアクリーナ32を介して吸入された空気と燃料との混合気が気化器31によって生成され、クランクケース14、シリンダ11に導入される。この混合気がシリンダ11内でピストン12によって圧縮され、シリンダ11の上部に装着された点火プラグ20によって点火されることによって、このエンジンは動作する。点火プラグ20には、その上部を覆うプラグキャップ21を介して電流が流される。 A fuel tank 30 in which fuel is stored is provided below the crankcase 14. This fuel is supplied to a carburetor 31 connected to the left side via an intake port 18 and an intake pipe 19 in the cylinder 11. An air cleaner 32 is also connected to the left side of the carburetor 31, and a mixture of air and fuel sucked through the air cleaner 32 is generated by the carburetor 31 and introduced into the crankcase 14 and the cylinder 11. The engine is operated by the air-fuel mixture being compressed by the piston 12 in the cylinder 11 and ignited by the spark plug 20 mounted on the upper portion of the cylinder 11. A current is passed through the spark plug 20 through a plug cap 21 covering the top of the spark plug 20.
シリンダ11からの排気ガスは、排気口22を介してシリンダ11の右側(一方の側)に装着されたマフラ40に流れる。マフラ40の内部には、仕切板41に固定されて触媒材料42が設置される。シリンダ11から導入された排気ガスは、触媒材料42中を通過することによってその有害成分や未燃焼燃料成分が除去された後に、排気ガス出口穴43からマフラ40の外部に排出される。また、マフラ40にはシリンダ11からの伝熱があることに加え、触媒材料42において発熱反応が発生するために、運転時のマフラ40は高温となる。このため、マフラ40は右側から樹脂製のマフラカバー44で覆われている。図1においては、排気ガスの流れEXは、一点鎖線の矢印で示されており、ここでは主に排気ガス出口穴43に至るまでの鉛直方向における排気ガスの流れEXが示されている。排気ガス出口穴43はマフラ40の右側側面に設けられている。 Exhaust gas from the cylinder 11 flows through the exhaust port 22 to a muffler 40 mounted on the right side (one side) of the cylinder 11. Inside the muffler 40, a catalyst material 42 is installed fixed to the partition plate 41. The exhaust gas introduced from the cylinder 11 passes through the catalyst material 42 to remove harmful components and unburned fuel components, and is then discharged from the exhaust gas outlet hole 43 to the outside of the muffler 40. In addition to the heat transfer from the cylinder 11 to the muffler 40, an exothermic reaction occurs in the catalyst material 42, so that the muffler 40 during operation becomes high temperature. Therefore, the muffler 40 is covered with a resin muffler cover 44 from the right side. In FIG. 1, the exhaust gas flow EX is indicated by a one-dot chain line arrow, and here, the exhaust gas flow EX in the vertical direction up to the exhaust gas outlet hole 43 is mainly shown. The exhaust gas outlet hole 43 is provided on the right side surface of the muffler 40.
一方、図2は、マフラ40を含む構造の水平方向の断面図である。図2においては、主に排気ガス出口穴43からの水平方向における排気ガスの流れEXが示されている。また、図における二点鎖線は、クランク軸15の中心軸Oを示す。この動力部10においては、図2に示された排気ガスEXの流れを実現するために、マフラ40の側面に金属製の排気ガス規制部材50が排気ガス出口穴43を覆うように装着されている。ここで、マフラカバー44とマフラ40とを近接させ、かつ内部において冷却風を効率的に流すために、マフラ40における排気ガス出口穴43が設けられた側面は、これに対向するマフラカバー44の側面(カバー外側側面44A)と略平行とされる。排気ガス規制部材50は、マフラ40の側面とカバー外側側面44Aとの間に位置する。また、マフラカバー44の後方には、排気ガスや冷却風を後方に排出するための流出口44Bが設けられている。図2に示されるように、流出口44Bは、水平面内においては内側のカバー内側側面44Cと、外側のカバー外側側面44Aにおける後方に突出した部分である突出部44Dによって画定される。すなわち、カバー内側側面44Cは、流出口44Bの左側(他方の側)における端部とを構成し、突出部44Dは、流出口44Bの右側(一方の側)における端部を構成する。 On the other hand, FIG. 2 is a horizontal sectional view of the structure including the muffler 40. In FIG. 2, the flow EX of the exhaust gas in the horizontal direction mainly from the exhaust gas outlet hole 43 is shown. A two-dot chain line in the figure indicates the center axis O of the crankshaft 15. In the power unit 10, a metal exhaust gas regulating member 50 is mounted on the side surface of the muffler 40 so as to cover the exhaust gas outlet hole 43 in order to realize the flow of the exhaust gas EX shown in FIG. Yes. Here, in order to make the muffler cover 44 and the muffler 40 close to each other and to efficiently flow the cooling air inside, the side surface of the muffler 40 in which the exhaust gas outlet hole 43 is provided is provided on the side of the muffler cover 44 facing the muffler cover 44. It is substantially parallel to the side surface (cover outer side surface 44A). The exhaust gas regulating member 50 is located between the side surface of the muffler 40 and the cover outer side surface 44A. In addition, an outlet 44 </ b> B is provided behind the muffler cover 44 for discharging exhaust gas and cooling air to the rear. As shown in FIG. 2, the outlet 44B is defined by an inner cover inner side surface 44C and a protrusion 44D that is a rearward protruding portion of the outer cover outer side surface 44A in the horizontal plane. That is, the cover inner side surface 44C constitutes an end portion on the left side (the other side) of the outflow port 44B, and the projecting portion 44D constitutes an end portion on the right side (one side) of the outflow port 44B.
図3は、この動力部10をマフラ40がある側から見た側面の部分透視図であり、図4は、動力部10における排気ガス規制部材50、マフラカバー44等の組立斜視図である。図4は、斜め後方から見た斜視図となっており、エンジンやマフラカバー44等の後方の構造が斜視図で示されている。図4に示されるように、実際にはシリンダカバー17とマフラカバー44とは一体化されている。また、クランクケース14の後方には、クランク軸15を強制的に回転させエンジンを始動させる始動装置23が設けられ、作業者は、始動装置23に装着された始動用ハンドル24を引くことによって、エンジンを始動させることができる。燃料タンク30には、燃料を供給する際の脱着が容易とされたタンクキャップ30Aが装着されている。 FIG. 3 is a partial perspective view of the power unit 10 viewed from the side where the muffler 40 is located. FIG. 4 is an assembly perspective view of the exhaust gas regulating member 50, the muffler cover 44, and the like in the power unit 10. FIG. 4 is a perspective view seen obliquely from the rear, and the rear structure of the engine, the muffler cover 44, etc. is shown in the perspective view. As shown in FIG. 4, the cylinder cover 17 and the muffler cover 44 are actually integrated. In addition, a starting device 23 for forcibly rotating the crankshaft 15 to start the engine is provided behind the crankcase 14, and an operator pulls a starting handle 24 attached to the starting device 23, thereby The engine can be started. The fuel tank 30 is provided with a tank cap 30A that can be easily attached and detached when fuel is supplied.
図4に示されるように、マフラ40における排気ガス出口穴43は縦長の形状、すなわち、上下方向におけるその開口幅が、前後方向におけるその開口幅よりも広い形状とされる。このため、排気ガスは、排気ガス出口穴43の上下方向にわたる広い範囲でマフラ40から排出される。また、図4に示されるように、排気ガス規制部材50は、スパークアレスタとなる金属製のメッシュ部51、排気ガス出口穴43に対応した開口部が形成されたガスケット52を挟んでマフラ40の側面に3本のネジ(固定部材)53によって装着される。排気ガス出口穴43から右方向に排出された排気ガスは、排気ガス規制部材50によってその流れの向きが後方に変えられ、流出口44Bを通りマフラカバー44の後方に排出される。 As shown in FIG. 4, the exhaust gas outlet hole 43 in the muffler 40 has a vertically long shape, that is, its opening width in the vertical direction is wider than its opening width in the front-rear direction. For this reason, the exhaust gas is discharged from the muffler 40 in a wide range extending in the vertical direction of the exhaust gas outlet hole 43. Further, as shown in FIG. 4, the exhaust gas regulating member 50 includes a metal mesh portion 51 serving as a spark arrester and a gasket 52 in which an opening corresponding to the exhaust gas outlet hole 43 is sandwiched. Attached to the side surface by three screws (fixing members) 53. The exhaust gas discharged in the right direction from the exhaust gas outlet hole 43 is changed in the flow direction to the rear by the exhaust gas restricting member 50 and is discharged to the rear of the muffler cover 44 through the outlet 44B.
図2に示されるように、排気ガス規制部材50の外周部分は、取り付け時にガスケット52と密着する平面形状とされる。ただし、排気ガス出口穴43に対応する部分は、排気ガス出口穴43から離間する方向に凸形状とされ、この凸形状とされた部分にはマフラ40の側面と略平行とされた対向壁面50Aが形成されている。対向壁面50Aの前方、上方、下方とガスケット52との間はそれぞれガスケット52と密着する平面形状の部分と連結しているため、対向壁面50Aの前方、上方、下方とガスケット52との間は閉塞される。一方、対向壁面50Aの後方においては開口が設けられているため、排気ガスは対向壁面50Aに当たり、前方と上方、下方には流れず、後方に流れる。排気ガスの側方(図2における右方向)への流れは対向壁面50Aで制限されるため、排気ガスがカバー外側側面44Aに直接当たることはなく、排気ガスの影響を低減するためにマフラカバー44を大型化する必要はなくなる。この際、排気ガス出口穴43を縦長の形状とし、対向壁面50Aを用いたことによって、上下方向における広い範囲で排気ガスを後方に向かって流すことができる。こうした排気ガス規制部材50は、単純な構造であるため、板金加工によって容易に製造することができる。また、対向壁面50Aが形成された分の厚みは必要であるものの、排気ガス規制部材50全体を充分薄く形成できる。また、排気ガス規制部材50には高温の排気ガスが直接当たるが、耐熱性の高い金属で排気ガス規制部材を形成することができる。 As shown in FIG. 2, the outer peripheral portion of the exhaust gas restricting member 50 has a planar shape that comes into close contact with the gasket 52 when attached. However, the portion corresponding to the exhaust gas outlet hole 43 has a convex shape in a direction away from the exhaust gas outlet hole 43, and the convex wall portion 50A faces the parallel wall surface 50A substantially parallel to the side surface of the muffler 40. Is formed. Since the front, upper, and lower sides of the opposing wall surface 50A and the gasket 52 are connected to the planar portions that are in close contact with the gasket 52, the front, upper, and lower sides of the opposing wall surface 50A and the gasket 52 are closed. Is done. On the other hand, since an opening is provided behind the opposed wall surface 50A, the exhaust gas hits the opposed wall surface 50A and does not flow forward, upward, or downward, but flows backward. Since the flow of the exhaust gas to the side (right direction in FIG. 2) is restricted by the opposing wall surface 50A, the exhaust gas does not directly hit the cover outer side surface 44A, and the muffler cover is used to reduce the influence of the exhaust gas. There is no need to increase the size of 44. At this time, the exhaust gas outlet hole 43 has a vertically long shape and the opposing wall surface 50A is used, so that the exhaust gas can flow backward in a wide range in the vertical direction. Since the exhaust gas regulating member 50 has a simple structure, it can be easily manufactured by sheet metal processing. Further, although the thickness corresponding to the formation of the opposing wall surface 50A is necessary, the entire exhaust gas regulating member 50 can be formed sufficiently thin. Further, although the high temperature exhaust gas directly hits the exhaust gas regulating member 50, the exhaust gas regulating member can be formed of a metal having high heat resistance.
また、排気ガス規制部材50の後方には、ガイドプレート54が設けられている。ガイドプレート54は、マフラ40の後端よりも後方に突出するように延伸し、後方に流れる排気ガスのガイドとなる。ただし、ガイドプレート54は図2における左側(他方の側)にマフラ40から離間した状態で曲がり、その延長線はカバー内側側面44Cよりも外側(図2における右側:一方の側)となるように設定される。言い換えれば、ガイドプレート54は後方側においての一方の側と反対の他方の側に向かって角度を屈曲している。なお、ガイドプレート54は他方の側に向かって徐々に角度が変わる湾曲形状であってもよい。また、ガイドプレート54は、排気ガス規制部材50と別体で製造されたものを排気ガス規制部材50に固定してもよく、排気ガス規制部材50と一体化して製造してもよい。いずれにしろ、ガイドプレート54は、排気ガス規制部材50と同様に、マフラカバー44と比べて小型軽量の部品となる。 A guide plate 54 is provided behind the exhaust gas regulating member 50. The guide plate 54 extends so as to protrude rearward from the rear end of the muffler 40 and serves as a guide for exhaust gas flowing rearward. However, the guide plate 54 bends to the left side (the other side) in FIG. 2 while being separated from the muffler 40, and its extension line is outside the cover inner side surface 44C (the right side in FIG. 2: one side). Is set. In other words, the guide plate 54 is bent at an angle toward the other side opposite to one side on the rear side. The guide plate 54 may have a curved shape whose angle gradually changes toward the other side. Further, the guide plate 54 may be manufactured separately from the exhaust gas regulating member 50 or may be fixed to the exhaust gas regulating member 50 or may be manufactured integrally with the exhaust gas regulating member 50. In any case, the guide plate 54 is a smaller and lighter component than the muffler cover 44, similarly to the exhaust gas regulating member 50.
ここで、ガイドプレート54の曲がる角度は、排ガス規制部材50から流れる排気ガスを左側(他方の側)に広げるに十分な角度を有しており、その角度(前後方向に対する角度)は約15°乃至45°度の範囲にあることが望ましく、特に約20°乃至40°度の範囲にあることがエンジン作業機の小型化を図る上で好適である。この範囲より小さい角度の場合、排気ガスを拡散させる効果が十分ではなく、この範囲より大きい角度の場合、流速によっては排気ガスがガイドプレート54の表面から剥離することで設定された角度に追従しない可能性があり、ガイドとしての効果が生じ難くなる恐れがある。すなわち、ガイドプレート54の後端は後側に向いてはいるが、その後端側は前後方向からは適度に傾斜した範囲で屈曲又は湾曲している。 Here, the bending angle of the guide plate 54 is sufficient to spread the exhaust gas flowing from the exhaust gas regulating member 50 to the left side (the other side), and the angle (angle with respect to the front-rear direction) is about 15 °. It is desirable that it is in the range of up to 45 °, and particularly in the range of about 20 ° to 40 ° is suitable for reducing the size of the engine working machine. When the angle is smaller than this range, the effect of diffusing the exhaust gas is not sufficient, and when the angle is larger than this range, the exhaust gas does not follow the angle set by peeling off from the surface of the guide plate 54 depending on the flow velocity. There is a possibility that the effect as a guide is less likely to occur. That is, the rear end of the guide plate 54 faces the rear side, but the rear end side is bent or curved in a range inclined moderately from the front-rear direction.
ガイドプレート54によって、マフラカバー44の後方に排出された排気ガスがカバー外側側面44Aから離間するように流れる。このため、カバー外側側面44Aがマフラ40あるいは排気ガス規制部材50と近接するようにマフラカバー44を小型化した場合でも、排気ガスがカバー外側側面44Aに当たることが抑制される。 By the guide plate 54, the exhaust gas discharged to the rear of the muffler cover 44 flows away from the cover outer side surface 44A. For this reason, even when the muffler cover 44 is downsized so that the cover outer side surface 44A is close to the muffler 40 or the exhaust gas regulating member 50, the exhaust gas is prevented from hitting the cover outer side surface 44A.
また、ガイドプレート54によって、対向壁面50Aに沿って後方に流れた排気ガスは、これよりも左側(他方の側)にまで広がって流れる。このため、排気ガスは拡散され、空気と混合されてその温度が低下する。すなわち、単純な構造の排気ガス規制部材を用いて排気ガスの温度を低下させ、かつ排気ガスによるマフラカバー44の温度上昇を抑制することができる。また、流出口44Bを通過する際の排気ガスの温度は低下しているため、流出口44B周囲におけるマフラカバー44に排気ガスが当たっても、その温度上昇は小さいものの、カバー内側側面44Cが後方に突出する長さを短くし、ガイドプレート54の延長線がカバー内側側面44Cよりも外側となるように設定すれば、カバー内側側面44Cに排気ガスが当たることも抑制される。この場合、マフラカバー44を小型化した場合でも、排気ガスによってマフラカバー44の温度が上昇することが更に抑制される。 Further, the exhaust gas flowing backward along the opposing wall surface 50A by the guide plate 54 spreads to the left side (the other side). For this reason, the exhaust gas is diffused and mixed with air to lower its temperature. That is, it is possible to reduce the temperature of the exhaust gas by using the exhaust gas restricting member having a simple structure, and to suppress the temperature rise of the muffler cover 44 due to the exhaust gas. Further, since the temperature of the exhaust gas when passing through the outlet 44B is lowered, even if the exhaust gas hits the muffler cover 44 around the outlet 44B, the temperature rise is small, but the cover inner side surface 44C is rearward. If the length of the guide plate 54 is shortened and the extension line of the guide plate 54 is set to be outside the cover inner side surface 44C, it is possible to prevent the exhaust gas from hitting the cover inner side surface 44C. In this case, even when the muffler cover 44 is downsized, the temperature of the muffler cover 44 is further suppressed from increasing due to the exhaust gas.
なお、上記のガイドプレート54を用いることによって突出部44D(カバー外側側面44A)の後方への突出長さによらず、カバー外側側面44Aに排気ガスが当たることが抑制されるため、この突出長さは、駆動部10全体が大型化しない範囲内で、適宜設定することができる。刈払機においては、刈り払われた草や木等が排気ガス経路を遮り排気ガスが意図しない方向に排出される場合があるが、この突出長さを大きくすることにより、こうした問題を低減することができる。 Since the guide plate 54 is used, it is possible to prevent the exhaust gas from hitting the cover outer side surface 44A regardless of the rear protrusion length of the protrusion 44D (cover outer side surface 44A). This can be appropriately set within a range in which the entire drive unit 10 is not enlarged. In a brush cutter, the grass or trees that are cut off may block the exhaust gas path and exhaust the exhaust gas in an unintended direction, but this problem can be reduced by increasing the protruding length. Can do.
また、対向壁面50Aの上部、下部は、前記の通り、排気ガス規制部材50におけるガスケット52と密着する平面部と連結している。図3に示されるように、このようにガスケット52の平面部と連結する対向壁面50Aの上辺(対向壁面上部50A1)、下辺(対向壁面下部50A2)との間の上下方向における間隔は、前方から後方に向かって広がる形状とされる。このため、ガスケット52と対向壁面50Aとの間を流れる排気ガスは、後方に向かうに従い上下方向に広がる。すなわち、この排気ガス規制部材50によって、左右方向だけでなく、上下方向にも排気ガスが拡散される。この際にも、対向壁面上部50A1、対向壁面下部50A2の延長線(図3における破線X1、X2)上には、マフラカバー44が存在していない構成とすることが好ましい。 Moreover, the upper part and the lower part of the opposing wall surface 50A are connected to the flat part in close contact with the gasket 52 in the exhaust gas regulating member 50 as described above. As shown in FIG. 3, the distance in the vertical direction between the upper side (opposite wall upper part 50A1) and the lower side (opposite wall lower part 50A2) of the opposing wall surface 50A connected to the flat portion of the gasket 52 in this way is from the front. The shape is widened toward the rear. For this reason, the exhaust gas flowing between the gasket 52 and the opposing wall surface 50A spreads in the vertical direction toward the rear. That is, the exhaust gas is diffused by the exhaust gas regulating member 50 not only in the left-right direction but also in the up-down direction. Also in this case, it is preferable that the muffler cover 44 does not exist on the extension lines (broken lines X1 and X2 in FIG. 3) of the opposing wall surface upper part 50A1 and the opposing wall surface lower part 50A2.
また、図2に示されるように、対向壁面50Aの後端部は、ガスケット52と接することはないがガスケット52との間の間隔が狭まるようにガスケット52側に傾斜した傾斜部50Bとされている。このため、対向壁面50Aの後端付近での排気ガスの流路の水平方向の幅は狭くなるために流速は高まり、この部分で負圧が発生するために、図2における点線矢印で示された空気流Aが排気ガスに混入する。すなわち、この部分で空気を排気ガスに混入させることができ、これによっても排気ガスの温度を低下させることができる。 Further, as shown in FIG. 2, the rear end portion of the opposing wall surface 50 </ b> A is an inclined portion 50 </ b> B that does not contact the gasket 52 but is inclined toward the gasket 52 side so that the interval between the gasket 52 is narrowed. Yes. For this reason, since the horizontal width of the exhaust gas flow path in the vicinity of the rear end of the opposing wall surface 50A is narrowed, the flow velocity is increased, and a negative pressure is generated in this portion, which is indicated by a dotted arrow in FIG. The air flow A mixed into the exhaust gas. That is, air can be mixed into the exhaust gas at this portion, and the temperature of the exhaust gas can also be lowered by this.
また、図4に示されるように、排気ガス規制部材50は、複数のネジ53を用いてマフラ40に装着される。排気ガス規制部材50とマフラ40(ガスケット52)との間の密着性を高め後方以外に排気ガスが流れることを抑制するためには、このために用いるネジ53の数は多いことが好ましく、図3、4においては3本のネジ53が用いられている。ここで、図3、4に示されるように、排気ガスの流れの下流側(図3における左側)においては、排気ガスの流れの障害となるために、ネジ53を極力少なくし、1本のみを用いることが好ましい。この場合、下流側のネジ53は常時高温の排気ガスに曝されるために、劣化が発生しやすくなり、長期間の使用後にネジ53の破損や固着等が発生することがある。これに対して、図3に示されるように、このネジ53を前記の傾斜部53Bの下流側(後方側)に設けることにより、このネジ53も空気流Aによって冷却することができる。すなわち、下流側(後方側)において排気ガス固定部材50を固定するために用いるネジ53を傾斜部53Bの下流側(後方側)に設けることによって、このネジ53の劣化を抑制することができる。なお、図3における上流側(前方側)の2本のネジ53は、排気ガスに曝させないため、こうした劣化は生じにくい。ネジ以外の固定部材を用いて排気ガス規制部材を固定する場合においても、同様である。 In addition, as shown in FIG. 4, the exhaust gas regulating member 50 is attached to the muffler 40 using a plurality of screws 53. In order to increase the adhesion between the exhaust gas regulating member 50 and the muffler 40 (gasket 52) and suppress the flow of exhaust gas other than the rear, it is preferable that the number of screws 53 used for this purpose is large. In three and four, three screws 53 are used. Here, as shown in FIGS. 3 and 4, on the downstream side of the exhaust gas flow (left side in FIG. 3), the exhaust gas flow is obstructed, so the number of screws 53 is reduced as much as possible. Is preferably used. In this case, since the downstream screw 53 is always exposed to high-temperature exhaust gas, the deterioration tends to occur, and the screw 53 may be damaged or stuck after long-term use. On the other hand, as shown in FIG. 3, the screw 53 can be cooled by the airflow A by providing the screw 53 on the downstream side (rear side) of the inclined portion 53B. That is, by providing the screw 53 used for fixing the exhaust gas fixing member 50 on the downstream side (rear side) on the downstream side (rear side) of the inclined portion 53B, deterioration of the screw 53 can be suppressed. In addition, since the two screws 53 on the upstream side (front side) in FIG. 3 are not exposed to the exhaust gas, such deterioration hardly occurs. The same applies to the case where the exhaust gas regulating member is fixed using a fixing member other than a screw.
なお、上記においては、シリンダやマフラを冷却する冷却風の流れについては言及されていない。しかしながら、この冷却風も流出口から排出される場合には、拡散された排気ガスはこの冷却風とも混合されるため、これによっても排気ガスの温度が更に低下することは明らかである。 In the above description, the flow of cooling air for cooling the cylinder and the muffler is not mentioned. However, when this cooling air is also discharged from the outlet, the diffused exhaust gas is also mixed with this cooling air, so it is clear that this also further reduces the temperature of the exhaust gas.
なお、上記の例は、上記の動力部を具備する刈払機であったが、刈払機以外の作業機であっても、同様にエンジン、マフラ、マフラカバーが使用されるエンジン作業機であれば、同様の効果を奏することは明らかである。 In addition, although the above example is a brush cutter provided with the above-mentioned power unit, even if it is a working machine other than the brush cutter, it is an engine working machine that similarly uses an engine, a muffler, and a muffler cover. It is clear that the same effect can be obtained.
10,303…動力部、11…シリンダ、12…ピストン、13…クランク機構、14…クランクケース、15…クランク軸(駆動軸)、16…冷却ファン、17…シリンダカバー、18…吸気口、19…吸気管、20…点火プラグ、21…プラグキャップ、22…排気口、23…始動装置、24…始動用ハンドル、30…燃料タンク、30A…タンクキャップ、31…気化器、32…エアクリーナ、40…マフラ、41…仕切板、42…触媒材料、43…排気ガス出口穴、44…マフラカバー、44A…カバー外側側面、44B…流出口、44C…カバー内側側面、44D…突出部、50…排気ガス規制部材、50A…対向壁面、50A1…対向壁面上部、50A2…対向壁面下部、50B…傾斜部、51…メッシュ部、52…ガスケット、53…ネジ(固定部材)、54…ガイドプレート、300…刈払機(エンジン作業機)、301…操作棹、302…刈刃、304…ハンドル、A…空気流、C…シリンダ軸線、EX…排気ガスの流れ、O…クランク軸の中心軸、X1…対向壁面上部の延長線、X2…対向壁面下部の延長線 DESCRIPTION OF SYMBOLS 10,303 ... Power part, 11 ... Cylinder, 12 ... Piston, 13 ... Crank mechanism, 14 ... Crankcase, 15 ... Crankshaft (drive shaft), 16 ... Cooling fan, 17 ... Cylinder cover, 18 ... Intake port, 19 DESCRIPTION OF SYMBOLS ... Intake pipe, 20 ... Spark plug, 21 ... Plug cap, 22 ... Exhaust port, 23 ... Starter, 24 ... Start handle, 30 ... Fuel tank, 30A ... Tank cap, 31 ... Vaporizer, 32 ... Air cleaner, 40 ... Muffler, 41 ... Partition plate, 42 ... Catalyst material, 43 ... Exhaust gas outlet hole, 44 ... Muffler cover, 44A ... Cover outer side face, 44B ... Outlet outlet, 44C ... Cover inner side face, 44D ... Protrusion, 50 ... Exhaust Gas regulating member, 50A ... opposing wall surface, 50A1 ... opposing wall upper surface, 50A2 ... opposing wall lower surface, 50B ... inclined portion, 51 ... mesh portion, 52 ... gasket 53 ... Screw (fixing member), 54 ... Guide plate, 300 ... Brush cutter (engine working machine), 301 ... Operating rod, 302 ... Cutting blade, 304 ... Handle, A ... Air flow, C ... Cylinder axis, EX ... Exhaust Gas flow, O ... center axis of crankshaft, X1 ... extension line at the upper part of the opposing wall surface, X2 ... extension line at the lower part of the opposing wall surface

Claims (9)

  1. エンジンから排出された排気ガスが流されるマフラが前記エンジンのシリンダ軸線から見た一方の側に接続され、前記マフラがマフラカバーによって前記一方の側から覆われ、前記排気ガスが前記マフラカバーの後方に設けられた流出口から後方に排出される構成を具備するエンジン作業機であって、前記排気ガスが前記マフラから排出される排気ガス出口穴が設けられた前記マフラの前記一方の側の側面において前記排気ガス出口穴を覆うように装着され、前記排気ガスの流れを後方に向かわせる排気ガス規制部材と、前記排気ガス規制部材から後方に向かい前記マフラの後端よりも後方側に突出し、かつ前記一方の側と反対の他方の側に向かって湾曲又は屈曲したガイドプレートと、を具備することを特徴とするエンジン作業機。 A muffler through which exhaust gas discharged from the engine flows is connected to one side viewed from the cylinder axis of the engine, the muffler is covered from the one side by a muffler cover, and the exhaust gas is behind the muffler cover An engine working machine having a configuration in which the exhaust gas is exhausted rearward from an outlet provided in the exhaust pipe, and the exhaust gas outlet hole through which the exhaust gas is exhausted from the muffler is provided. Is mounted so as to cover the exhaust gas outlet hole, and the exhaust gas restricting member for directing the flow of the exhaust gas to the rear, and protrudes rearward from the rear end of the muffler toward the rear from the exhaust gas restricting member, An engine work machine comprising: a guide plate curved or bent toward the other side opposite to the one side.
  2. 前記流出口の前記他方の側における端部を構成する前記マフラカバーの部分は、前記ガイドプレートの後端側の延長線上よりも、前記他方の側に存在することを特徴とする請求項1に記載のエンジン作業機。 The portion of the muffler cover that constitutes an end portion on the other side of the outflow port is present on the other side of the extension line on the rear end side of the guide plate. The engine working machine described.
  3. 前記流出口の前記一方の側における端部を構成する前記マフラカバーの部分は、前記流出口の前記他方の側における端部を構成する前記マフラカバーの部分よりも後方に突出することを特徴とする請求項2に記載のエンジン作業機。 The portion of the muffler cover constituting the end portion on the one side of the outlet port protrudes rearward from the portion of the muffler cover constituting the end portion on the other side of the outlet port. The engine working machine according to claim 2.
  4. 前記排気ガス出口穴の上下方向における最大幅は、前記排気ガス出口穴の水平方向における最大幅よりも大きくされたことを特徴とする請求項1から請求項3までのいずれか1項に記載のエンジン作業機。 The maximum width in the up-down direction of the exhaust gas outlet hole is made larger than the maximum width in the horizontal direction of the exhaust gas outlet hole, according to any one of claims 1 to 3. Engine work machine.
  5. 前記排気ガス規制部材は、前記排気ガス出口穴と対向し前記排気ガスの流れを後方に向かわせる対向壁面を具備し、前記対向壁面の後端部には、前記他方の側に向かって傾斜した形状とされた傾斜部が設けられたことを特徴とする請求項1から請求項4までのいずれか1項に記載のエンジン作業機。 The exhaust gas regulating member has an opposing wall surface facing the exhaust gas outlet hole and directing the flow of the exhaust gas backward, and a rear end portion of the opposing wall surface is inclined toward the other side. The engine working machine according to any one of claims 1 to 4, wherein an inclined portion having a shape is provided.
  6. 前記排気ガス規制部材を前記マフラの側面に固定する固定部材が、前記傾斜部の後方に設けられたことを特徴とする請求項5に記載のエンジン作業機。 The engine working machine according to claim 5, wherein a fixing member for fixing the exhaust gas regulating member to a side surface of the muffler is provided behind the inclined portion.
  7. 前記ガイドプレートの前記他方の側に向かう角度が、前後方向に対して15°乃至45°の範囲とされたことを特徴とする請求項1から請求項6までのいずれか1項に記載のエンジン作業機。 The engine according to any one of claims 1 to 6, wherein an angle toward the other side of the guide plate is in a range of 15 ° to 45 ° with respect to the front-rear direction. Work machine.
  8. 前記ガイドプレートの前記他方の側に向かう角度が、前後方向に対して20°乃至40°の範囲とされたことを特徴とする請求項7に記載のエンジン作業機。 The engine working machine according to claim 7, wherein an angle toward the other side of the guide plate is in a range of 20 ° to 40 ° with respect to the front-rear direction.
  9. 前記エンジン、前記マフラ、及び前記マフラカバーを具備する動力部が操作棹の後端に装着され、前記操作棹の前端に前記エンジンによって駆動される刈刃を具備する刈払機であることを特徴とする請求項1から請求項8までのいずれか1項に記載のエンジン作業機。 A power cutter including the engine, the muffler, and the muffler cover is mounted on a rear end of an operating rod, and is a brush cutter including a cutting blade driven by the engine at the front end of the operating rod. The engine work machine according to any one of claims 1 to 8.
PCT/JP2015/073535 2014-08-29 2015-08-21 Engine work machine WO2016031717A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2014175743 2014-08-29
JP2014-175743 2014-08-29

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4231221A (en) * 1978-04-12 1980-11-04 Dolmar Maschinenfabrik Gmbh & Co. Exhaust silencer for exhaust systems of internal combustion engines, particularly internal combustion engine-operated manual appliances
JPH0128261Y2 (en) * 1984-06-21 1989-08-29
US5857329A (en) * 1997-03-14 1999-01-12 Deere & Company One-piece combined muffler exhaust outlet and exhaust gas deflector
JP2001050047A (en) * 1999-08-10 2001-02-23 Kawasaki Heavy Ind Ltd Engine exhaust muffler
JP2003148124A (en) * 2001-11-14 2003-05-21 Kawasaki Heavy Ind Ltd Muffler cooling structure for engine
JP2008002320A (en) * 2006-06-21 2008-01-10 Zenoah:Kk Muffler

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4231221A (en) * 1978-04-12 1980-11-04 Dolmar Maschinenfabrik Gmbh & Co. Exhaust silencer for exhaust systems of internal combustion engines, particularly internal combustion engine-operated manual appliances
JPH0128261Y2 (en) * 1984-06-21 1989-08-29
US5857329A (en) * 1997-03-14 1999-01-12 Deere & Company One-piece combined muffler exhaust outlet and exhaust gas deflector
JP2001050047A (en) * 1999-08-10 2001-02-23 Kawasaki Heavy Ind Ltd Engine exhaust muffler
JP2003148124A (en) * 2001-11-14 2003-05-21 Kawasaki Heavy Ind Ltd Muffler cooling structure for engine
JP2008002320A (en) * 2006-06-21 2008-01-10 Zenoah:Kk Muffler

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