WO2016024769A1 - Tip paper pattern forming apparatus - Google Patents

Tip paper pattern forming apparatus Download PDF

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Publication number
WO2016024769A1
WO2016024769A1 PCT/KR2015/008333 KR2015008333W WO2016024769A1 WO 2016024769 A1 WO2016024769 A1 WO 2016024769A1 KR 2015008333 W KR2015008333 W KR 2015008333W WO 2016024769 A1 WO2016024769 A1 WO 2016024769A1
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WO
WIPO (PCT)
Prior art keywords
roller
coupled
pattern forming
tip paper
plate
Prior art date
Application number
PCT/KR2015/008333
Other languages
French (fr)
Korean (ko)
Inventor
박찬호
김영제
김용진
허기무
Original Assignee
주식회사 케이티앤지
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 주식회사 케이티앤지 filed Critical 주식회사 케이티앤지
Publication of WO2016024769A1 publication Critical patent/WO2016024769A1/en

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24CMACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/56Making tipping materials, e.g. sheet cork for mouthpieces of cigars or cigarettes, by mechanical means
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24CMACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/56Making tipping materials, e.g. sheet cork for mouthpieces of cigars or cigarettes, by mechanical means
    • A24C5/58Applying the tipping materials
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24CMACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/56Making tipping materials, e.g. sheet cork for mouthpieces of cigars or cigarettes, by mechanical means
    • A24C5/58Applying the tipping materials
    • A24C5/586Applying the tipping materials to a cigarette
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D1/00Cigars; Cigarettes
    • A24D1/02Cigars; Cigarettes with special covers

Definitions

  • a tip paper pattern forming apparatus is provided.
  • the filter attached to the cigarette is generally surrounded by a filter wrap, and the periphery of the cigarette and the filter are surrounded by tip paper.
  • the tip paper is received in a bobbin wound from a material supplier and is used in cigarette making machines.
  • Currently commercially available tobacco tip papers generally have a flat surface.
  • the tip paper is flat, the surface of the tip paper sticks to the smoker's lips, which may lower smoking satisfaction. This may improve the smoking satisfaction of the smoker by applying a pattern to the surface of the tip paper.
  • One embodiment of the present invention is for easily forming a pattern applied to the tip paper.
  • One embodiment of the present invention is to facilitate the maintenance of components associated with tip paper pattern formation.
  • Tip paper pattern forming apparatus is a pattern forming portion is disposed in the pattern forming position of the tip paper movement path to form a pattern of a predetermined shape on the surface of the tip paper, one surface is disposed in the tip paper movement path It is coupled to the fixed body, the other side is coupled to one side of the pattern forming portion main plate for supporting the pattern forming portion, one side is coupled to the main plate from the upper side of the pattern forming portion, the pressing portion for pressing the pattern forming portion, and the pressing portion It includes a pressure adjusting unit for adjusting the pressing force transmitted to the pattern forming unit through the pressing unit, the pressure adjusting unit is a first pressure adjusting unit for first adjusting the pressing force transmitted to the pattern forming unit as the external force is transmitted, and one side of the first pressure adjusting unit It is provided with a second pressure control unit for adjusting the second pressure.
  • One side of the pressing unit is coupled to the main plate sliding movement, the roller plate having a roller mounting portion on both sides in the longitudinal direction, the first spring, the roller plate is provided on one side in the longitudinal direction from the upper surface of the roller plate to transmit the pressing force to the roller plate
  • a second spring that is provided on the other side in the longitudinal direction opposite to the first spring on the upper surface of the second spring for transmitting the pressing force to the roller plate, the first pressing block for pressing the first spring with a space into which the first spring is inserted, and the second spring It may include a second pressing block having a space in which the spring is inserted to press the second spring.
  • the upper surface of the roller plate may be formed with a first seating portion on which one surface of the first spring is seated and a second seating portion on which one surface of the second spring is seated.
  • the first pressure control unit is a hinge plate coupled to the central portion in the longitudinal direction from the upper surface of the roller plate, a hinge portion coupled to the hinge plate by a first hinge pin, coupled to the hinge portion by a second hinge pin, the pressure applied to the roller plate It is coupled to the pressure lever, the second pressure block to control, the fixed block is coupled to one end of the pressure lever and the third hinge pin, the cover plate is provided on the upper side of the fixed block to cover the hinge portion and the fixed block, the other end of the pressure lever When coupled to the external force is applied may include a control knob moving along the longitudinal direction, and the locking portion to interlock with the movement of the control knob to control the fixed state of the pressure lever.
  • the fixed block, the first pressing block and the second pressing block may be integrally formed.
  • the second pressure control unit is coupled to the guide plate, the guide plate coupled to one side of the first pressure block, the locking plate having a locking hole, respectively coupled to the guide plate and the locking plate, the pressure control shaft having an eccentric cam, and the guide It is coupled to the side of the plate includes a cover for integrally connecting the guide plate and the locking plate and the pressure adjustment shaft, the pressure adjustment shaft may be adjusted the pressure transmitted to the first roller as the eccentric cam is rotated by the applied external force.
  • the pattern forming unit is coupled to the roller mounting unit so as to be axially rotatable, the first roller which forms a predetermined pattern on the tip paper in contact with one surface of the tip paper to be transported, and is coupled to the main plate so as to be rotatable to the first roller,
  • the second roller may be disposed at an opposite position to contact the other surface of the tip paper to press the tip paper.
  • the first roller includes a first pattern roller and a second pattern roller in which a pair is arranged at equal intervals on the axis center of the second roller on the upper side of the second roller, and the first roller and the second roller are made of steel. Can be formed.
  • An embossing pattern may be formed on the surface of the first roller, and a debossing pattern corresponding to the embossing pattern may be formed on the surface of the second roller.
  • the embossing pattern may have a pattern pitch of 0.2 mm to 0.6 mm and a pattern depth of 0.15 mm to 0.3 mm.
  • It may further include a pressure detection sensor for detecting the pressure state of the roller plate, and a fixed bracket coupled to the main plate, and supporting the pressure detection sensor.
  • a pattern applied to the tip paper may be easily formed, and maintenance of a part related to the tip paper pattern formation may be easy.
  • FIG. 1 is a view showing that the tip paper pattern forming apparatus according to an embodiment of the present invention is arranged in a continuous process line in the tip paper manufacturing apparatus.
  • Figure 2 is a perspective view showing a tip paper pattern forming apparatus according to an embodiment of the present invention.
  • FIG. 3 is a perspective view illustrating a state in which the pressure lever is raised in FIG. 2.
  • FIG. 4 is an exploded perspective view illustrating a state in which the first roller and the cover plate are separated in FIG. 2.
  • FIG. 5 is a cross-sectional view showing the internal coupling relationship of the tip paper pattern forming apparatus according to an embodiment of the present invention.
  • FIG. 6 is a view showing a position change of the pressing lever as the pressing force is adjusted second.
  • FIG. 7 is a view showing a state in which the position of the pressing lever is changed as the pressing force is secondarily adjusted.
  • the tip paper manufacturing apparatus 100 includes a tip paper supply unit 110, a tip paper curling unit 120, a pattern forming unit, and a tip paper cut unit 140.
  • the tip paper supply unit 110 supplies the dried tip paper 115 in a roll form.
  • the tip paper supply unit 110 has a structure in which the tip paper 115 wound in the bobbin shape is coupled to the central axis 112.
  • the tip paper supply unit 110 may supply the tip paper 115 while the tip paper 115 is released by the rotation of the central axis 112.
  • the rotation speed of the central axis 112 may be appropriately adjusted so that a constant tension is maintained on the tip paper 115.
  • the tip paper curling part 120 is mounted to the rear end of the tip paper supply part 110 to form curling on the tip paper 115.
  • the tip paper curling unit 120 may be provided in a tip shape as a tip for providing curling to the tip paper 115. According to curling formed by the tip paper curling unit 120, the adhesion of the tip paper 115 may be improved.
  • the tip paper curling part 120 may be attached to the rear end of the tip paper supply part 110 to impart curling to the tip paper 115 maintaining a predetermined tension.
  • the pattern forming unit is mounted to the rear end of the tip paper curling unit 120 and forms a preset pattern on the tip paper 115 to which curling is applied. Since the pattern forming unit is mounted in the continuous process line on the tip paper 115 moving path of the tip paper manufacturing apparatus 100, the manufacturing cost for the pattern forming of the tip paper 115 may not be increased.
  • the tip paper cut part 140 is mounted at the rear end of the pattern forming part to cut the patterned tip paper 115 at regular intervals.
  • FIG. 2 is a perspective view showing the tip paper pattern forming apparatus 200 according to an embodiment of the present invention
  • Figure 3 is a perspective view showing a state in which the pressing lever 240 is raised
  • FIG. 4 is an exploded perspective view illustrating a state in which the first roller 210 and the cover plate 244 are separated from each other in FIG. 2
  • FIG. 5 is an interior of the tip paper pattern forming apparatus 200 according to an exemplary embodiment of the present invention. It is sectional drawing which shows the coupling relationship.
  • the tip paper pattern forming apparatus 200 includes a pattern forming unit, a pressing unit, and a pressure adjusting unit.
  • the pattern forming unit is disposed at a pattern forming position in the movement path of the tip paper 115, and forms a pattern having a predetermined shape on the surface of the tip paper 115.
  • the pattern forming portion is coupled to the main plate 202.
  • the main plate 202 is coupled to a fixture disposed on one side of the tip paper movement path, and the other side is coupled to one side of the pattern forming portion to support the pattern forming portion.
  • the connection plate 203 and the sub plate 204 may be coupled between the main plate 202 and the pattern forming portion.
  • the sub plate 204 is a portion to which the pattern forming portion is substantially bonded.
  • the connecting plate 203 is coupled between the main plate 202 and the sub plate 204.
  • the main plate 202 and the sub plate 204 respectively include grooves on opposite surfaces, and the connecting plate 203 is coupled to the main plate 202 and the sub plate 204 through the grooves.
  • the pattern forming unit includes a first roller 210 and a second roller 220.
  • the first roller 210 is coupled to the roller mounting portion 232 of the roller plate 230 so as to be axially rotatable, and uniformly forms a predetermined pattern on the tip paper 115 in contact with one surface of the tip paper 115 to be transferred. do.
  • the roller shafts 216 and 218 of the first roller 210 may be supported by respective roller mounting portions 232 formed at both ends of the roller plate 230, and thus, the tip paper 115 through the pattern forming portion.
  • the pressing force applied downward of the first roller 210 is uniformly transmitted through the roller shafts 216 and 218 of the first roller 210 supported at both ends by the roller mounting portion 232 of the roller plate 230. Can be.
  • the first roller 210 has a first pattern roller 210a and a second pattern roller 210b in which a pair is arranged at equal intervals on the axis center of the second roller 220 above the second roller 220. It includes. Therefore, a regular pattern may be formed on the tip paper 115 when the tip paper 115 provided with curling passes between the first roller 210 and the second roller 220.
  • the second roller 220 is coupled to the main plate 202 so as to be rotatable, and is disposed at a position opposite to the first roller 210 to contact the other surface of the tip paper 115 to press the tip paper 115. do.
  • the second roller 220 is axially rotated in a direction opposite to the first roller 210.
  • the first pattern roller 210a may be formed of a rubber material
  • the second pattern roller 210b and the second roller 220 may be formed of a steel material.
  • An embossing pattern may be formed on the surface of the second pattern roller 210b, and a debossing pattern corresponding to the embossing pattern may be formed on the surface of the second roller 220.
  • the embossing pattern may have a pattern pitch of 0.2 mm to 0.6 mm and a pattern depth of 0.15 mm to 0.3 mm.
  • the pressing unit is coupled to the main plate 202 on the upper side of the pattern forming unit to press the pattern forming unit.
  • the pressing unit includes a roller plate 230, a first spring 290, a second spring 292, a first pressing block 260, and a second pressing block 270.
  • the pressing unit may include a pressure detecting sensor 206 for detecting a pressing state of the roller plate.
  • the pressing unit may be coupled to the main plate 202 and include a fixing bracket 208 for supporting the pressure detecting sensor 206.
  • the roller plate 230 is coupled so that one side is slidably moved to the main plate 202, and the roller plate 230 has roller mounting portions 232 on both sides in the longitudinal direction.
  • the roller plate 230 is coupled to the sub plate 204 to be slidably moved.
  • the roller plate 230 has a design structure in which a uniform pressure can be transmitted in the longitudinal front and rear sides of the first roller 210 mounted on each roller mounting unit 232.
  • the roller plate 230 is pressed, the sliding movement state is automatically detected by the pressure detection sensor 206, and information about the sliding movement state may be transmitted to a controller (not shown) that controls the overall operation of the process line. have. Accordingly, the pressing state of the roller plate 230 can be automatically monitored.
  • the pressurization state of the roller plate 230 detected from the pressure detection sensor 206 is transmitted to the controller, and the controller According to the predetermined pressing state, the pressing state of the roller plate 230 may be automatically controlled.
  • the first spring 290 may be a coil spring provided at one side in the longitudinal direction from the upper surface of the roller plate 230 to transfer the pressing force to the roller plate 230.
  • the second spring 292 may be a coil spring that is provided on the other side in the longitudinal direction opposite to the first spring 290 on the upper surface of the roller plate 230 to transfer the pressing force to the roller plate 230.
  • the second spring 292 may have the same shape as the first spring 290, and thus, the first spring 290 and the second spring 292 may be compatible with each other.
  • the first pressing block 260 has an internal space into which the first spring 290 is inserted and presses the first spring 290.
  • the first support part 291 is coupled between the first pressing block 260 and the first spring 290.
  • the first support part 291 transmits the pressing force of the first pressing block 260 to the first spring 290.
  • the first support portion 291 has a head portion larger than the inner diameter of the spring and a body portion inserted into the inner diameter of the spring.
  • the first support part 291 may include a first pressure control bolt fastened to the first pressure block 260 to press the first support part 291.
  • the first pressure adjustment bolt presses the head of the first support portion 291.
  • the first pressure adjusting bolt may be configured in combination with the pressure adjusting nut.
  • the second pressing block 270 has an inner space into which the second spring 292 is inserted and presses the second spring 292.
  • the second support part 293 is coupled between the second pressing block 270 and the second spring 292.
  • the second support part 293 transmits the pressing force of the second pressing block 270 to the second spring 292.
  • the second support 293 may have the same shape as the first support 291, and thus, the first support 291 and the second support 293 may be compatible with each other.
  • the second support part 293 may include a second pressure adjusting bolt that is fastened to the second pressure block 270 to press the second support part 293.
  • the second pressure adjusting bolt presses the head of the second support portion 293.
  • the second pressure control bolt may be configured in combination with the pressure control nut.
  • An upper surface of the roller plate 230 may have a first seating portion 234 on which one surface of the first spring 290 is seated and a second seating portion 236 on which one surface of the second spring 292 is seated. .
  • the first seating portion 234 and the second seating portion 236 may be formed on the roller plate 230, the first spring 290 and the second spring 292 may be supported in a more stable state. Therefore, when the pressing force of the pressing unit is transmitted to the roller plate 230 through the first spring 290 and the second spring 292, a more stable pressing force may be transmitted.
  • the pressure adjusting unit is coupled to the pressing unit to adjust the pressing force transmitted to the pattern forming unit through the pressing unit.
  • the pressure regulating part includes a first pressure regulating part that primarily adjusts the pressing force transmitted to the pattern forming part as the external force is transmitted, and a second pressure regulating part which is provided at one side of the first pressure adjusting part to adjust the pressing force secondly.
  • the first pressure control unit includes a hinge plate 280, the hinge portion 282, the pressure lever 240, the fixing block 300, the cover plate 244, the adjustment handle 242, and the locking portion 243. .
  • the hinge plate 280 is coupled to the longitudinal center portion on the upper surface of the roller plate 230.
  • the hinge plate 280 has fastening holes on both sides of the plate shape and is bolted to the roller plate 230.
  • At the center of the hinge plate 280 is formed a projection to which the first hinge pin 281 is coupled.
  • the protrusion has a hole to which the first hinge pin 281 is coupled and protrudes upwardly to be coupled to the hinge portion 282.
  • the hinge portion 282 is coupled to the hinge plate 280 by a first hinge pin 281.
  • the hinge portion 282 has holes in which the first hinge pins 281 and the second hinge pins 283 are coupled to the lower and upper portions, respectively.
  • the lower part and the upper part of the hinge part 282 have different shapes from each other.
  • the upper portion of the hinge portion 282 simply has a shape having a second hinge pin 283, and the lower portion of the hinge portion 282 has a shape in which the protrusion of the hinge plate 280 is inserted into the center portion.
  • the pressure lever 240 is coupled to the hinge portion 282 by a second hinge pin 283, and intermittent the pressing force transmitted to the roller plate 230.
  • the pressing lever 240 has a shape in which the U shape extends in the longitudinal direction. One end of the pressure lever 240 is open at intervals, and the other end has a shape connected integrally. One end of the pressure lever 240 is coupled to the second hinge pin 283 and the third hinge pin 302, respectively.
  • the pressure lever 240 is connected to the hinge portion 282 through the second hinge pin 283, and is coupled to the fixing block 300 through the third hinge pin 302.
  • the third hinge pin 302 coupled to the pressure lever 240 may function as a hinge of the lever according to the position of the end of the pressure lever 240.
  • the second hinge pin 283 may function as a support point so that the pressure lever 240 can be used as a lever.
  • the distance between the second hinge pin 283 and the third hinge pin 302 based on the length of the pressure lever 240 is shorter than the distance between the second hinge pin 283 and the other end of the pressure lever 240. . Since the second hinge pin 283 can function as a support point of the lever when the user lifts or lowers the pressure lever 240, the user can move the pressure lever 240 with less force.
  • the fixed block 300 is coupled to the second pressure block 270, and is coupled to one end of the pressure lever 240 and the third hinge pin 302.
  • the fixed block 300, the first pressing block 260 and the second pressing block 270 may be integrally formed.
  • the cover plate 244 is provided on the upper side of the fixed block 300 to cover the hinge portion 282 and the fixed block 300.
  • the adjusting knob 242 is coupled to the other end of the pressure lever 240 and functions to move along the longitudinal direction when an external force is applied.
  • the locking unit 243 is interlocked with the movement of the adjustment knob 242 to control the fixed state of the pressure lever 240.
  • a pressure spring coupled to the locking portion 243 may be mounted inside the adjustment knob 242 to provide a constant pressure to the locking portion 243.
  • the pressure spring and the locking part 243 are also moved in the pulling direction. Therefore, the user can maintain the unlocked state of the locking unit 243 through the pulling operation of the adjustment knob 242.
  • the pressing spring and the locking portion 243 move in the direction of maintaining the original locking state. At this time, since the pressing spring pressurizes the locking portion 243, it is possible to more firmly maintain the locked state of the locking portion 243.
  • the second pressure control unit includes a guide plate 250, a locking plate 252, a pressure control shaft 254, and a cover 256.
  • the guide plate 250 is coupled to one side of the first pressing block 260.
  • One surface of the guide plate 250 has a shape corresponding to the shape of the surface coupled to the first pressing block 260.
  • a groove shape may be formed on the coupling surface of the first pressing block 260, and a protrusion shape may be formed on the coupling surface of the guide plate 250.
  • the other surface of the guide plate 250 may have a shape corresponding to the shape of the surface coupled to the locking plate 252.
  • the other surface of the guide plate 250 may have a groove shape in which the locking plate 252 is seated.
  • the locking plate 252 is coupled to the guide plate 250 and has a locking hole 253.
  • the locking hole 253 is a part on which the locking part 243 interlocked with the adjustment knob 242 is seated.
  • the pressure adjustment shaft 254 is coupled to the guide plate 250 and the locking plate 252, respectively, and has an eccentric cam 255.
  • the pressure adjustment shaft 254 may adjust the pressing force transmitted to the first roller 210 as the eccentric cam 255 is rotated by an external force applied thereto.
  • the position of the first roller 210 may be adjusted by the rotation of the eccentric cam 255. Therefore, as the eccentric cam 255 rotates the pressure adjusting shaft 254 coupled thereto, the distance between the first roller 210 and the second roller 220 may be adjusted. For this reason, when a pattern is formed on the surface of the tip paper 115 between the first roller 210 and the second roller 220, the pressure applied to the first roller 210 may be finely adjusted. .
  • the cover 256 is coupled to the side of the guide plate 250 to integrally connect the guide plate 250, the locking plate 252, and the pressure control shaft 254.
  • the cover 256 is formed in a U-shape, both sides are fastened to the side of the guide plate 250 with bolts, and the front has a hole through which one end of the pressure control shaft 254 passes.
  • FIG. 6 is a view illustrating a position change of the pressure lever 240 as the pressing force is secondarily adjusted, and the lock point is adjusted to the highest point by adjusting the eccentric cam 255.
  • FIG. 6 In accordance with the drawings, the position of the pressure lever 240 is changed.
  • one end of the pressure adjusting shaft 254 has a groove shape to which a hexagon wrench or a driver 400 is coupled. Accordingly, the user may easily adjust the pressing force transmitted to the first roller 210 while rotating the pressure adjusting shaft 254 using the hexagon wrench or the driver 400.
  • the pattern depth of the tip paper 115 may be more finely adjusted. The pattern depth of the tip paper 115 may be adjusted differently according to the product concept and material characteristics of the tip paper 115.
  • the eccentric cam 255 is in a stationary position by slightly loosening the nut 257 coupled to the pressure adjusting shaft 254 and rotating the pressure adjusting shaft 254. . The position of the eccentric cam 255 can be fixed by tightening the nut 257 again from this stopped state.
  • the pattern forming unit is coupled to the roller plate 230 so as to be axially rotatable, and is coupled to the tip paper 115 by the combination of the first roller 210 and the second roller 220 to form a substantially preset pattern. Patterns can be formed.
  • the patterned tip paper 115 is transferred to the tip paper cut part 140 through the guide roller 130.
  • the tip paper cutting unit 140 functions to cut the tip paper 115 at regular intervals, and the tip paper 115 cut by the tip paper cutting unit 140 is supplied to a tobacco manufacturing apparatus (not shown), and is provided with a prismatic part. And a filter unit.
  • the pattern forming unit for forming the pattern on the tip paper 115 may be provided in a continuous process line, thereby reducing the cost for constructing the device.
  • the detachment and maintenance of the pattern forming unit is easy, so that not only various patterns may be formed on the tip paper 115, but also the operation may be performed more easily when replacing the pattern forming related parts.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)

Abstract

The purpose of the present invention is to provide a tip paper pattern forming apparatus which can easily form a pattern applied to a tip paper and enables easy maintenance of components associated with tip paper pattern formation. The tip paper pattern forming apparatus according to an example of the present invention comprises: a pattern forming part which is arranged on a pattern forming position in a tip paper movement path so as to form a predetermined shaped pattern on the surface of the tip paper; a main plate which has one surface coupled to a fixture arranged in the tip paper movement path and has the other surface coupled to one side of the pattern forming part so as to support the pattern forming part; a pressurizing part which has one side coupled to the main plate at the upper side of the pattern forming part so as to pressurize the pattern forming part; and a pressure controlling part which is coupled to the pressurizing part so as to control pressure delivered to the pattern forming part through the pressurizing part, wherein the pressure controlling part comprises: a primary pressure controlling part for primarily controlling pressure delivered to the pattern forming part as an external force is delivered; and a second pressure controlling part which is provided at one side of the primary pressure controlling part so as to secondarily control pressure.

Description

팁페이퍼 패턴 형성장치Tip Paper Pattern Forming Device
팁페이퍼 패턴 형성장치가 제공된다.A tip paper pattern forming apparatus is provided.
담배에 부착되는 필터는 일반적으로 필터권지에 의해 둘러싸이며, 담배의 각초부와 필터는 팁페이퍼(Tip paper)에 의해 둘러싸인다. 팁페이퍼는 재료 공급업체에서 보빈(bobbin)에 감긴 상태로 입고되어, 궐련 제조기에서 사용되고 있다. 현재 상용화된 담배의 팁페이퍼는 일반적으로 표면이 편평(flat)하다.The filter attached to the cigarette is generally surrounded by a filter wrap, and the periphery of the cigarette and the filter are surrounded by tip paper. The tip paper is received in a bobbin wound from a material supplier and is used in cigarette making machines. Currently commercially available tobacco tip papers generally have a flat surface.
팁페이퍼가 편평한 경우, 팁페이퍼의 표면이 흡연자의 입술에 달라붙어 흡연 만족도가 저하될 수 있다. 이로 인해 팁페이퍼의 표면에 패턴을 적용시킴으로써 흡연자의 흡연 만족도가 향상될 수 있다.If the tip paper is flat, the surface of the tip paper sticks to the smoker's lips, which may lower smoking satisfaction. This may improve the smoking satisfaction of the smoker by applying a pattern to the surface of the tip paper.
다만, 종래의 팁페이퍼 패턴 형성장치를 사용하는 경우, 제품의 유지 보수에 따른 유니트의 교체 및 조절 시간이 과다하게 소요될 수 있으며, 롤러의 사용 수명도 짧을 수 있다. 또한, 팁페이퍼를 교체하는 경우, 결합되어 있는 부품들 사이의 간섭으로 인하여,패턴 깊이를 미세하게 조절하는 것이 어려울 수 있다.However, when using the conventional tip paper pattern forming apparatus, it may take excessive time to replace and adjust the unit according to the maintenance of the product, the service life of the roller may be short. In addition, when replacing the tip paper, it may be difficult to finely adjust the pattern depth due to the interference between the components to be joined.
본 발명의 일 실시예는 팁페이퍼에 적용되는 패턴을 용이하게 형성하기 위한 것이다.One embodiment of the present invention is for easily forming a pattern applied to the tip paper.
본 발명의 일 실시예는 팁페이퍼 패턴 형성과 관련된 부품의 유지보수를 용이하게 하기 위한 것이다.One embodiment of the present invention is to facilitate the maintenance of components associated with tip paper pattern formation.
본 발명의 실시예에 따른 팁페이퍼 패턴 형성장치는 팁페이퍼의 이동경로 중 패턴 형성위치에 배치되어 팁페이퍼의 표면에 미리 설정된 형상의 패턴을 형성하는 패턴 형성부, 일면이 팁페이퍼 이동경로에 배치된 고정체와 결합되고, 타면이 패턴 형성부의 일측에 결합되어 패턴 형성부를 지지하는 메인 플레이트, 패턴 형성부의 상측에서 메인 플레이트에 일측이 결합되어 패턴 형성부를 가압하는 가압부, 그리고 가압부에 결합되어 가압부를 통해 패턴 형성부로 전달되는 가압력을 조절하는 가압 조절부를 포함하며, 가압 조절부는 외력이 전달됨에 따라 패턴 형성부로 전달되는 가압력을 1차 조절하는 제1 가압 조절부, 그리고 제1 가압 조절부의 일측에 구비되어 가압력을 2차 조절하는 제2 가압 조절부를 포함한다.Tip paper pattern forming apparatus according to an embodiment of the present invention is a pattern forming portion is disposed in the pattern forming position of the tip paper movement path to form a pattern of a predetermined shape on the surface of the tip paper, one surface is disposed in the tip paper movement path It is coupled to the fixed body, the other side is coupled to one side of the pattern forming portion main plate for supporting the pattern forming portion, one side is coupled to the main plate from the upper side of the pattern forming portion, the pressing portion for pressing the pattern forming portion, and the pressing portion It includes a pressure adjusting unit for adjusting the pressing force transmitted to the pattern forming unit through the pressing unit, the pressure adjusting unit is a first pressure adjusting unit for first adjusting the pressing force transmitted to the pattern forming unit as the external force is transmitted, and one side of the first pressure adjusting unit It is provided with a second pressure control unit for adjusting the second pressure.
가압부는 일측이 메인 플레이트에 슬라이딩 이동되도록 결합되며, 길이방향 양측에 각각 롤러 장착부를 구비하는 롤러 플레이트, 롤러 플레이트의 상면에서 길이방향 일측에 구비되어 롤러 플레이트에 가압력을 전달하는 제1 스프링, 롤러 플레이트의 상면에서 제1 스프링과 서로 대향되는 길이방향 타측에 구비되어 롤러 플레이트에 가압력을 전달하는 제2 스프링, 제1 스프링이 삽입되는 공간을 갖고 제1 스프링을 가압하는 제1 가압블록, 그리고 제2 스프링이 삽입되는 공간을 갖고 제2 스프링을 가압하는 제2 가압블록을 포함할 수 있다. 제1 가압블록과 제1 스프링의 사이에 결합되며, 제1 가압블록의 가압력을 제1 스프링으로 전달하는 제1 지지부, 제1 가압블록에 체결되어 제1 지지부를 가압하는 제1 가압조절볼트, 제2 가압블록과 제2 스프링의 사이에 결합되며, 제2 가압블록의 가압력을 제2 스프링으로 전달하는 제2 지지부, 제2 가압블록에 체결되어 제2 지지부를 가압하는 제2 가압조절볼트를 더 포함하고, 롤러 플레이트의 상면에는 제1 스프링의 일면이 안착되는 제1 안착부와 제2 스프링의 일면이 안착되는 제2 안착부가 형성될 수 있다.One side of the pressing unit is coupled to the main plate sliding movement, the roller plate having a roller mounting portion on both sides in the longitudinal direction, the first spring, the roller plate is provided on one side in the longitudinal direction from the upper surface of the roller plate to transmit the pressing force to the roller plate A second spring that is provided on the other side in the longitudinal direction opposite to the first spring on the upper surface of the second spring for transmitting the pressing force to the roller plate, the first pressing block for pressing the first spring with a space into which the first spring is inserted, and the second spring It may include a second pressing block having a space in which the spring is inserted to press the second spring. Is coupled between the first pressure block and the first spring, the first support portion for transmitting the pressing force of the first pressure block to the first spring, the first pressure control bolt coupled to the first pressure block to press the first support portion, A second support portion coupled between the second pressure block and the second spring, the second support portion for transmitting the pressing force of the second pressure block to the second spring, and the second pressure adjustment bolt fastened to the second pressure block to press the second support portion; Further, the upper surface of the roller plate may be formed with a first seating portion on which one surface of the first spring is seated and a second seating portion on which one surface of the second spring is seated.
제1 가압 조절부는 롤러 플레이트의 상면에서 길이방향 중심부에 결합되는 힌지 플레이트, 힌지 플레이트에 제1 힌지핀으로 결합되는 힌지부, 힌지부에 제2 힌지핀으로 결합되며, 롤러 플레이트로 전달되는 가압력을 단속하는 가압레버, 제2 가압블록에 결합되며, 가압레버의 일단과 제3 힌지핀으로 결합되는 고정블록, 고정블록의 상측에 구비되어 힌지부와 고정블록을 커버하는 커버 플레이트, 가압레버의 타단에 결합되어 외력이 가해지면 길이방향을 따라 일부 움직이는 조절 손잡이, 그리고 조절 손잡이의 움직임에 연동되어 가압레버의 고정상태를 단속하는 로킹부를 포함할 수 있다. 고정블록과 제1 가압블록 및 제2 가압블록은 일체로 형성할 수 있다.The first pressure control unit is a hinge plate coupled to the central portion in the longitudinal direction from the upper surface of the roller plate, a hinge portion coupled to the hinge plate by a first hinge pin, coupled to the hinge portion by a second hinge pin, the pressure applied to the roller plate It is coupled to the pressure lever, the second pressure block to control, the fixed block is coupled to one end of the pressure lever and the third hinge pin, the cover plate is provided on the upper side of the fixed block to cover the hinge portion and the fixed block, the other end of the pressure lever When coupled to the external force is applied may include a control knob moving along the longitudinal direction, and the locking portion to interlock with the movement of the control knob to control the fixed state of the pressure lever. The fixed block, the first pressing block and the second pressing block may be integrally formed.
제2 가압 조절부는 제1 가압블록의 일측에 결합되는 가이드 플레이트, 가이드 플레이트에 결합되며, 로킹홀을 갖는 로킹 플레이트, 가이드 플레이트와 로킹 플레이트에 각각 결합되며, 편심캠을 갖는 가압 조절축, 그리고 가이드 플레이트의 측면에 결합되어 가이드 플레이트와 로킹 플레이트 및 가압 조절축을 일체로 연결하는 커버를 포함하며, 가압 조절축은 가해진 외력으로 편심캠이 회전됨에 따라 제1 롤러에 전달되는 가압력이 조절될 수 있다.The second pressure control unit is coupled to the guide plate, the guide plate coupled to one side of the first pressure block, the locking plate having a locking hole, respectively coupled to the guide plate and the locking plate, the pressure control shaft having an eccentric cam, and the guide It is coupled to the side of the plate includes a cover for integrally connecting the guide plate and the locking plate and the pressure adjustment shaft, the pressure adjustment shaft may be adjusted the pressure transmitted to the first roller as the eccentric cam is rotated by the applied external force.
패턴 형성부는 롤러 장착부에 축회전 가능하도록 결합되며, 이송되는 팁페이퍼의 일면에 접하여 팁페이퍼에 미리 설정된 패턴을 형성하는 제1 롤러, 그리고 메인 플레이트에 축회전 가능하도록 결합되며, 제1 롤러와 서로 대향되는 위치에 배치되어 팁페이퍼의 타면에 접하여 팁페이퍼를 가압하는 제2 롤러를 포함할 수 있다. 제1 롤러는 제2 롤러의 상측에서 제2 롤러의 축중심을 기준으로 한 쌍이 등간격으로 배치되는 제1 패턴롤러와 제2 패턴롤러를 포함하며, 제1 롤러와 제2 롤러는 스틸재질로 형성될 수 있다. 제1 롤러의 표면에는 엠보싱 패턴이 형성되고, 제2 롤러의 표면에는 엠보싱 패턴과 대응되는 디보싱 패턴이 형성될 수 있다. 엠보싱 패턴은 패턴 피치가 0.2mm~0.6mm이고, 패턴 깊이가 0.15mm~0.3mm로 형성할 수 있다.The pattern forming unit is coupled to the roller mounting unit so as to be axially rotatable, the first roller which forms a predetermined pattern on the tip paper in contact with one surface of the tip paper to be transported, and is coupled to the main plate so as to be rotatable to the first roller, The second roller may be disposed at an opposite position to contact the other surface of the tip paper to press the tip paper. The first roller includes a first pattern roller and a second pattern roller in which a pair is arranged at equal intervals on the axis center of the second roller on the upper side of the second roller, and the first roller and the second roller are made of steel. Can be formed. An embossing pattern may be formed on the surface of the first roller, and a debossing pattern corresponding to the embossing pattern may be formed on the surface of the second roller. The embossing pattern may have a pattern pitch of 0.2 mm to 0.6 mm and a pattern depth of 0.15 mm to 0.3 mm.
롤러 플레이트의 가압 상태를 검출하는 가압 검출 센서, 그리고 메인 플레이트에 결합되며, 가압 검출 센서를 지지하는 고정 브라켓을 더 포함할 수 있다.It may further include a pressure detection sensor for detecting the pressure state of the roller plate, and a fixed bracket coupled to the main plate, and supporting the pressure detection sensor.
본 발명의 일 실시예에 따르면, 팁페이퍼에 적용되는 패턴이 용이하게 형성될 수 있고 팁페이퍼 패턴 형성과 관련된 부품의 유지보수가 용이할 수 있다.According to an embodiment of the present invention, a pattern applied to the tip paper may be easily formed, and maintenance of a part related to the tip paper pattern formation may be easy.
도 1은 본 발명의 실시예에 따른 팁페이퍼 패턴 형성장치가 팁페이퍼 제조장치에서 연속되는 공정라인에 배치됨을 도시한 도면이다.1 is a view showing that the tip paper pattern forming apparatus according to an embodiment of the present invention is arranged in a continuous process line in the tip paper manufacturing apparatus.
도 2는 본 발명의 실시예에 따른 팁페이퍼 패턴 형성장치를 도시한 사시도이다.Figure 2 is a perspective view showing a tip paper pattern forming apparatus according to an embodiment of the present invention.
도 3은 도 2에서 가압레버가 올려진 상태를 도시한 사시도이다.3 is a perspective view illustrating a state in which the pressure lever is raised in FIG. 2.
도 4는 도 2에서 제1 롤러와 커버 플레이트가 분리된 상태를 도시한 분리 사시도이다.4 is an exploded perspective view illustrating a state in which the first roller and the cover plate are separated in FIG. 2.
도 5는 본 발명의 실시예에 따른 팁페이퍼 패턴 형성장치의 내부 결합관계를 도시한 단면도이다.5 is a cross-sectional view showing the internal coupling relationship of the tip paper pattern forming apparatus according to an embodiment of the present invention.
도 6은 가압력이 2차 조절됨에 따른 가압레버의 위치 변화를 도시한 도면이다.6 is a view showing a position change of the pressing lever as the pressing force is adjusted second.
도 7은 가압력이 2차 조절됨에 따라 가압레버의 위치가 변화된 상태를 도시한 도면이다.7 is a view showing a state in which the position of the pressing lever is changed as the pressing force is secondarily adjusted.
여기서 사용되는 전문용어는 단지 특정 실시예를 언급하기 위한 것이며, 본 발명을 한정하는 것을 의도하지 않는다. 여기서 사용되는 단수 형태들은 문구들이 이와 명백히 반대의 의미를 나타내지 않는 한 복수 형태들도 포함한다. 명세서에서 사용되는 "포함하는"의 의미는 특정 특성, 영역, 정수, 단계, 동작, 요소 및/또는 성분을 구체화하며, 다른 특정 특성, 영역, 정수, 단계, 동작, 요소, 성분 및/또는 군의 존재나 부가를 제외시키는 것은 아니다.The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms “a,” “an,” and “the” include plural forms as well, unless the phrases clearly indicate the opposite. As used herein, the term "comprising" embodies a particular characteristic, region, integer, step, operation, element, and / or component, and other specific characteristics, region, integer, step, operation, element, component, and / or group. It does not exclude the presence or addition of.
명세서 전체에서, 어떤 부분이 어떤 구성요소를 "포함"한다고 할 때, 이는 특별히 반대되는 기재가 없는 한 다른 구성요소를 제외하는 것이 아니라 다른 구성요소를 더 포함할 수 있는 것을 의미한다. Throughout the specification, when a part is said to "include" a certain component, it means that it can further include other components, without excluding other components unless specifically stated otherwise.
다르게 정의하지는 않았지만, 여기에 사용되는 기술용어 및 과학용어를 포함하는 모든 용어들은 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자가 일반적으로 이해하는 의미와 동일한 의미를 가진다. 보통 사용되는 사전에 정의된 용어들은 관련기술문헌과 현재 개시된 내용에 부합하는 의미를 가지는 것으로 추가 해석되고, 정의되지 않는 한 이상적이거나 매우 공식적인 의미로 해석되지 않는다.Unless defined otherwise, all terms including technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art. Commonly defined terms used are additionally interpreted to have a meaning consistent with the related technical literature and the presently disclosed contents, and are not interpreted in an ideal or very formal sense unless defined.
이하, 첨부한 도면을 참조하여 본 발명의 실시예에 대하여 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자가 용이하게 실시할 수 있도록 상세히 설명한다. 그러나 본 발명은 여러 가지 상이한 형태로 구현될 수 있으며 여기에서 설명하는 실시예에 한정되지 않는다.DETAILED DESCRIPTION Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art may easily implement the present invention. As those skilled in the art would realize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention.
도 1은 팁페이퍼 패턴 형성장치(200)가 팁페이퍼 제조장치(100)에서 연속되는 공정라인에 배치됨을 도시한 도면이다. 도 1을 참조하면, 팁페이퍼 제조장치(100)는 팁페이퍼 공급부(110), 팁페이퍼 컬링부(120), 패턴 형성부, 팁페이퍼 절단부(140)를 포함한다.1 is a view showing that the tip paper pattern forming apparatus 200 is arranged in a continuous process line in the tip paper manufacturing apparatus 100. Referring to FIG. 1, the tip paper manufacturing apparatus 100 includes a tip paper supply unit 110, a tip paper curling unit 120, a pattern forming unit, and a tip paper cut unit 140.
팁페이퍼 공급부(110)는 롤(roll) 형태로 말린 팁페이퍼(115)를 공급한다. 팁페이퍼 공급부(110)는 보빈 형태로 감긴 팁페이퍼(115)가 중심축(112)에 결합되는 구조를 가진다. 팁페이퍼 공급부(110)는 중심축(112)의 회전에 의해서 팁페이퍼(115)가 풀리면서 팁페이퍼(115)를 공급할 수 있다. 팁페이퍼(115)에 일정한 텐션(tension)이 유지될 수 있도록 중심축(112)의 회전 속도는 적절히 조절될 수 있다.The tip paper supply unit 110 supplies the dried tip paper 115 in a roll form. The tip paper supply unit 110 has a structure in which the tip paper 115 wound in the bobbin shape is coupled to the central axis 112. The tip paper supply unit 110 may supply the tip paper 115 while the tip paper 115 is released by the rotation of the central axis 112. The rotation speed of the central axis 112 may be appropriately adjusted so that a constant tension is maintained on the tip paper 115.
팁페이퍼 컬링부(120)는 팁페이퍼 공급부(110)의 후단부에 장착되어 팁페이퍼(115)에 컬링을 형성한다. 팁페이퍼 컬링부(120)는 팁페이퍼(115)에 컬링을 부여하는 부분으로서 선단이 뾰족한 형상으로 구비될 수 있다. 팁페이퍼 컬링부(120)에 의한 컬링 형성에 따라, 팁페이퍼(115)의 접착성이 향상될 수 있다. 팁페이퍼 컬링부(120)는 팁페이퍼 공급부(110)의 후단부에 장착됨으로써 소정의 텐션을 유지하는 팁페이퍼(115)에 컬링을 부여할 수 있다.The tip paper curling part 120 is mounted to the rear end of the tip paper supply part 110 to form curling on the tip paper 115. The tip paper curling unit 120 may be provided in a tip shape as a tip for providing curling to the tip paper 115. According to curling formed by the tip paper curling unit 120, the adhesion of the tip paper 115 may be improved. The tip paper curling part 120 may be attached to the rear end of the tip paper supply part 110 to impart curling to the tip paper 115 maintaining a predetermined tension.
패턴 형성부는 팁페이퍼 컬링부(120)의 후단부에 장착되며, 컬링이 부여된 팁페이퍼(115)에 미리 설정된 패턴을 형성한다. 패턴 형성부는 팁페이퍼 제조장치(100)의 팁페이퍼(115) 이동경로 상에서 연속공정 라인에 장착되기 때문에, 팁페이퍼(115)의 패턴 형성에 대한 제조 비용이 증가되지 않을 수 있다.The pattern forming unit is mounted to the rear end of the tip paper curling unit 120 and forms a preset pattern on the tip paper 115 to which curling is applied. Since the pattern forming unit is mounted in the continuous process line on the tip paper 115 moving path of the tip paper manufacturing apparatus 100, the manufacturing cost for the pattern forming of the tip paper 115 may not be increased.
팁페이퍼 절단부(140)는 패턴 형성부의 후단부에 장착되어 패턴 형성된 팁페이퍼(115)를 일정한 간격으로 절단한다.The tip paper cut part 140 is mounted at the rear end of the pattern forming part to cut the patterned tip paper 115 at regular intervals.
도 2는 본 발명의 실시예에 따른 팁페이퍼 패턴 형성장치(200)를 도시한 사시도이며, 도 3은 도 2에서 가압레버(240)가 올려진 상태를 도시한 사시도이다. 그리고 도 4는 도 2에서 제1 롤러(210)와 커버 플레이트(244)가 분리된 상태를 도시한 분리 사시도이며, 도 5는 본 발명의 실시예에 따른 팁페이퍼 패턴 형성장치(200)의 내부 결합관계를 도시한 단면도이다.2 is a perspective view showing the tip paper pattern forming apparatus 200 according to an embodiment of the present invention, Figure 3 is a perspective view showing a state in which the pressing lever 240 is raised in FIG. 4 is an exploded perspective view illustrating a state in which the first roller 210 and the cover plate 244 are separated from each other in FIG. 2, and FIG. 5 is an interior of the tip paper pattern forming apparatus 200 according to an exemplary embodiment of the present invention. It is sectional drawing which shows the coupling relationship.
도 2 내지 도 5를 참조하면, 팁페이퍼 패턴 형성장치(200)는 패턴 형성부, 가압부, 가압 조절부를 포함한다.2 to 5, the tip paper pattern forming apparatus 200 includes a pattern forming unit, a pressing unit, and a pressure adjusting unit.
패턴 형성부는 팁페이퍼(115)의 이동경로 중 패턴 형성위치에 배치되며, 팁페이퍼(115)의 표면에 미리 설정된 형상의 패턴을 형성한다. 패턴 형성부는 메인 플레이트(202)에 결합된다. 메인 플레이트(202)는 일면이 팁페이퍼 이동경로에 배치된 고정체와 결합되고, 타면이 패턴 형성부의 일측에 결합되어 패턴 형성부를 지지한다. 메인 플레이트(202)와 패턴 형성부의 사이에는 연결 플레이트(203)와 서브 플레이트(204)가 결합될 수 있다. 서브 플레이트(204)는 실질적으로 패턴 형성부가 결합되는 부분이다. 연결 플레이트(203)는 메인 플레이트(202)와 서브 플레이트(204)의 사이에 결합된다. 메인 플레이트(202)와 서브 플레이트(204)에는 각각 서로 대향되는 면에 홈을 포함하며, 홈을 통하여 연결 플레이트(203)가 메인 플레이트(202)와 서브 플레이트(204)에 결합된다.The pattern forming unit is disposed at a pattern forming position in the movement path of the tip paper 115, and forms a pattern having a predetermined shape on the surface of the tip paper 115. The pattern forming portion is coupled to the main plate 202. The main plate 202 is coupled to a fixture disposed on one side of the tip paper movement path, and the other side is coupled to one side of the pattern forming portion to support the pattern forming portion. The connection plate 203 and the sub plate 204 may be coupled between the main plate 202 and the pattern forming portion. The sub plate 204 is a portion to which the pattern forming portion is substantially bonded. The connecting plate 203 is coupled between the main plate 202 and the sub plate 204. The main plate 202 and the sub plate 204 respectively include grooves on opposite surfaces, and the connecting plate 203 is coupled to the main plate 202 and the sub plate 204 through the grooves.
패턴 형성부는 제1 롤러(210), 제2 롤러(220)를 포함한다. 제1 롤러(210)는 롤러 플레이트(230)의 롤러 장착부(232)에 축회전 가능하도록 결합되며, 이송되는 팁페이퍼(115)의 일면에 접하여 팁페이퍼(115)에 미리 설정된 패턴을 균일하게 형성한다. 제1 롤러(210)의 롤러축(216, 218)은 각각 롤러 플레이트(230)의 양단에 형성되는 각각의 롤러 장착부(232)에 지지될 수 있으며, 이에 따라, 패턴 형성부를 통해 팁페이퍼(115)에 패턴을 형성할 때, 팁페이퍼(115)의 일측에 패턴이 치우쳐 형성되는 것이 방지될 수 있다. 또한, 롤러 플레이트(230)의 롤러 장착부(232)에 양단이 지지된 제1 롤러(210)의 롤러축(216, 218)을 통해 제1 롤러(210)의 하방으로 가해지는 가압력이 균일하게 전달될 수 있다. 제1 롤러(210)는 제2 롤러(220) 방향으로 균일하게 가압함으로써, 제2 롤러(220)에 대한 제1 롤러(210)의 좌우 편차를 해소할 수 있다. 따라서 팁페이퍼(115)에 규칙적인 패턴이 형성될 수 있다. 제1 롤러(210)는 제2 롤러(220)의 상측에서 제2 롤러(220)의 축중심을 기준으로 한 쌍이 등간격으로 배치되는 제1 패턴롤러(210a)와 제2 패턴롤러(210b)를 포함한다. 따라서, 컬링이 부여된 팁페이퍼(115)가 제1 롤러(210)와 제2 롤러(220)의 사이를 통과할 때 팁페이퍼(115)에 규칙적인 패턴이 형성될 수 있다.The pattern forming unit includes a first roller 210 and a second roller 220. The first roller 210 is coupled to the roller mounting portion 232 of the roller plate 230 so as to be axially rotatable, and uniformly forms a predetermined pattern on the tip paper 115 in contact with one surface of the tip paper 115 to be transferred. do. The roller shafts 216 and 218 of the first roller 210 may be supported by respective roller mounting portions 232 formed at both ends of the roller plate 230, and thus, the tip paper 115 through the pattern forming portion. When the pattern is formed in (), it is possible to prevent the pattern from being biased to form on one side of the tip paper 115. In addition, the pressing force applied downward of the first roller 210 is uniformly transmitted through the roller shafts 216 and 218 of the first roller 210 supported at both ends by the roller mounting portion 232 of the roller plate 230. Can be. By uniformly pressing the first roller 210 in the direction of the second roller 220, the left and right deviation of the first roller 210 with respect to the second roller 220 may be eliminated. Therefore, a regular pattern may be formed on the tip paper 115. The first roller 210 has a first pattern roller 210a and a second pattern roller 210b in which a pair is arranged at equal intervals on the axis center of the second roller 220 above the second roller 220. It includes. Therefore, a regular pattern may be formed on the tip paper 115 when the tip paper 115 provided with curling passes between the first roller 210 and the second roller 220.
제2 롤러(220)는 메인 플레이트(202)에 축회전 가능하도록 결합되며, 제1 롤러(210)와 서로 대향되는 위치에 배치되어 팁페이퍼(115)의 타면에 접하여 팁페이퍼(115)를 가압한다. 제2 롤러(220)는 제1 롤러(210)와 서로 반대 방향으로 축회전한다. The second roller 220 is coupled to the main plate 202 so as to be rotatable, and is disposed at a position opposite to the first roller 210 to contact the other surface of the tip paper 115 to press the tip paper 115. do. The second roller 220 is axially rotated in a direction opposite to the first roller 210.
제1 패턴롤러(210a)는 고무재질로 형성될 수 있으며, 제2 패턴롤러(210b)와 제2 롤러(220)는 스틸재질로 형성될 수 있다. 제2 패턴롤러(210b)의 표면에는 엠보싱 패턴이 형성되고, 제2 롤러(220)의 표면에는 엠보싱 패턴과 대응되는 디보싱 패턴이 형성될 수 있다. 엠보싱 패턴은 패턴 피치가 0.2mm~0.6mm이고, 패턴 깊이가 0.15mm~0.3mm일 수 있다.The first pattern roller 210a may be formed of a rubber material, and the second pattern roller 210b and the second roller 220 may be formed of a steel material. An embossing pattern may be formed on the surface of the second pattern roller 210b, and a debossing pattern corresponding to the embossing pattern may be formed on the surface of the second roller 220. The embossing pattern may have a pattern pitch of 0.2 mm to 0.6 mm and a pattern depth of 0.15 mm to 0.3 mm.
가압부는 패턴 형성부의 상측에서 메인 플레이트(202)에 일측이 결합되어 패턴 형성부를 가압한다. 가압부는 롤러 플레이트(230), 제1 스프링(290), 제2 스프링(292), 제1 가압블록(260), 그리고 제2 가압블록(270)을 포함한다. 가압부는 롤러 플레이트의 가압 상태를 검출하는 가압 검출 센서(206)를 포함할 수 있다. 가압부는 메인 플레이트(202)에 결합되며, 가압 검출 센서(206)를 지지하는 고정 브라켓(208)을 포함할 수 있다. One side of the pressing unit is coupled to the main plate 202 on the upper side of the pattern forming unit to press the pattern forming unit. The pressing unit includes a roller plate 230, a first spring 290, a second spring 292, a first pressing block 260, and a second pressing block 270. The pressing unit may include a pressure detecting sensor 206 for detecting a pressing state of the roller plate. The pressing unit may be coupled to the main plate 202 and include a fixing bracket 208 for supporting the pressure detecting sensor 206.
롤러 플레이트(230)는 일측이 메인 플레이트(202)에 슬라이딩 이동되도록 결합되며, 길이방향 양측에 각각 롤러 장착부(232)를 구비한다. 롤러 플레이트(230)는 실질적으로 서브 플레이트(204)에 슬라이딩 이동되도록 결합된다. 롤러 플레이트(230)는 각각의 롤러 장착부(232)에 장착되는 제1 롤러(210)의 길이방향 전후측에서 균일한 압력이 전달될 수 있는 설계구조를 갖는다. 롤러 플레이트(230)의 가압시 슬라이딩 이동 상태는 가압 검출 센서(206)를 통해 자동으로 검출되어, 공정라인의 전반적인 동작을 제어하는 제어부(도시되지 않음)로 슬라이딩 이동 상태에 대한 정보가 전송될 수 있다. 이에 따라, 롤러 플레이트(230)의 가압상태가 자동으로 모니터링될 수 있다. 롤러 플레이트(230)의 가압상태를 자동으로 조절할 수 있는 액츄에이터가 별도로 장착될 때, 가압 검출 센서(206)로부터 검출된 롤러 플레이트(230)의 가압상태는 제어부로 전송되고, 제어부에서는 미리 설정된 프로그램에 따라 정해진 가압상태로 롤러 플레이트(230)의 가압상태를 자동으로 제어할 수 있다.The roller plate 230 is coupled so that one side is slidably moved to the main plate 202, and the roller plate 230 has roller mounting portions 232 on both sides in the longitudinal direction. The roller plate 230 is coupled to the sub plate 204 to be slidably moved. The roller plate 230 has a design structure in which a uniform pressure can be transmitted in the longitudinal front and rear sides of the first roller 210 mounted on each roller mounting unit 232. When the roller plate 230 is pressed, the sliding movement state is automatically detected by the pressure detection sensor 206, and information about the sliding movement state may be transmitted to a controller (not shown) that controls the overall operation of the process line. have. Accordingly, the pressing state of the roller plate 230 can be automatically monitored. When an actuator capable of automatically adjusting the pressurization state of the roller plate 230 is mounted separately, the pressurization state of the roller plate 230 detected from the pressure detection sensor 206 is transmitted to the controller, and the controller According to the predetermined pressing state, the pressing state of the roller plate 230 may be automatically controlled.
제1 스프링(290)은 롤러 플레이트(230)의 상면에서 길이방향 일측에 구비되어 롤러 플레이트(230)에 가압력을 전달하는 코일 스프링일 수 있다.The first spring 290 may be a coil spring provided at one side in the longitudinal direction from the upper surface of the roller plate 230 to transfer the pressing force to the roller plate 230.
제2 스프링(292)은 롤러 플레이트(230)의 상면에서 제1 스프링(290)과 서로 대향되는 길이방향 타측에 구비되어 롤러 플레이트(230)에 가압력을 전달하는 코일 스프링일 수 있다. 제2 스프링(292)은 제1 스프링(290)과 동일한 형상을 가질 수 있으며, 이에 따라, 제1 스프링(290)과 제2 스프링(292)은 서로 호환될 수 있다.The second spring 292 may be a coil spring that is provided on the other side in the longitudinal direction opposite to the first spring 290 on the upper surface of the roller plate 230 to transfer the pressing force to the roller plate 230. The second spring 292 may have the same shape as the first spring 290, and thus, the first spring 290 and the second spring 292 may be compatible with each other.
제1 가압블록(260)은 제1 스프링(290)이 삽입되는 내부 공간을 갖고 제1 스프링(290)을 가압한다. 제1 가압블록(260)과 제1 스프링(290)의 사이에는 제1 지지부(291)가 결합된다. 제1 지지부(291)는 제1 가압블록(260)의 가압력을 제1 스프링(290)으로 전달한다. 제1 지지부(291)는 스프링의 내경보다 큰 헤드부와 스프링의 내경에 삽입되는 보디부를 갖는다. 제1 지지부(291)는 제1 가압블록(260)에 체결되어 제1 지지부(291)를 가압하는 제1 가압조절볼트를 포함할 수 있다. 제1 가압조절볼트는 제1 지지부(291)의 헤드부를 가압한다. 제1 가압조절볼트는 가압조절너트와 조합으로 구성할 수 있다.The first pressing block 260 has an internal space into which the first spring 290 is inserted and presses the first spring 290. The first support part 291 is coupled between the first pressing block 260 and the first spring 290. The first support part 291 transmits the pressing force of the first pressing block 260 to the first spring 290. The first support portion 291 has a head portion larger than the inner diameter of the spring and a body portion inserted into the inner diameter of the spring. The first support part 291 may include a first pressure control bolt fastened to the first pressure block 260 to press the first support part 291. The first pressure adjustment bolt presses the head of the first support portion 291. The first pressure adjusting bolt may be configured in combination with the pressure adjusting nut.
제2 가압블록(270)은 제2 스프링(292)이 삽입되는 내부 공간을 갖고 제2 스프링(292)을 가압한다. 제2 가압블록(270)과 제2 스프링(292)의 사이에는 제2 지지부(293)가 결합된다. 제2 지지부(293)는 제2 가압블록(270)의 가압력을 제2 스프링(292)으로 전달한다. 제2 지지부(293)는 제1 지지부(291)와 동일한 형상을 가질 수 있으며, 이에 따라, 제1 지지부(291)와 제2 지지부(293)도 서로 호환될 수 있다. 제2 지지부(293)는 제2 가압블록(270)에 체결되어 제2 지지부(293)를 가압하는 제2 가압조절볼트를 포함할 수 있다. 제2 가압조절볼트는 제2 지지부(293)의 헤드부를 가압한다. 제2 가압조절볼트는 가압조절너트와 조합으로 구성할 수 있다.The second pressing block 270 has an inner space into which the second spring 292 is inserted and presses the second spring 292. The second support part 293 is coupled between the second pressing block 270 and the second spring 292. The second support part 293 transmits the pressing force of the second pressing block 270 to the second spring 292. The second support 293 may have the same shape as the first support 291, and thus, the first support 291 and the second support 293 may be compatible with each other. The second support part 293 may include a second pressure adjusting bolt that is fastened to the second pressure block 270 to press the second support part 293. The second pressure adjusting bolt presses the head of the second support portion 293. The second pressure control bolt may be configured in combination with the pressure control nut.
롤러 플레이트(230)의 상면에는 제1 스프링(290)의 일면이 안착되는 제1 안착부(234)와 제2 스프링(292)의 일면이 안착되는 제2 안착부(236)가 형성될 수 있다. 롤러 플레이트(230)에 제1 안착부(234)와 제2 안착부(236)를 형성함으로써 보다 안정된 상태에서 제1 스프링(290)과 제2 스프링(292)을 지지할 수 있다. 따라서, 가압부의 가압력이 제1 스프링(290)과 제2 스프링(292)을 통해 롤러 플레이트(230)로 전달되는 경우, 더 안정된 가압력이 전달될 수 있다.An upper surface of the roller plate 230 may have a first seating portion 234 on which one surface of the first spring 290 is seated and a second seating portion 236 on which one surface of the second spring 292 is seated. . By forming the first seating portion 234 and the second seating portion 236 on the roller plate 230, the first spring 290 and the second spring 292 may be supported in a more stable state. Therefore, when the pressing force of the pressing unit is transmitted to the roller plate 230 through the first spring 290 and the second spring 292, a more stable pressing force may be transmitted.
가압 조절부는 가압부에 결합되어 가압부를 통해 패턴 형성부로 전달되는 가압력을 조절한다. 가압 조절부는 외력이 전달됨에 따라 패턴 형성부로 전달되는 가압력을 1차 조절하는 제1 가압 조절부, 그리고 제1 가압 조절부의 일측에 구비되어 가압력을 2차 조절하는 제2 가압 조절부를 포함한다. 가압 조절부를 제1 가압 조절부와 제2 가압 조절부로 구분하여 조절함에 따라, 패턴 형성과 관련된 제품의 교체시 관련 부품의 교체 및 조절시간이 과다하게 소요되지 않을 수 있으며, 롤러의 사용수명이 짧아지지 않을 수 있다. 또한, 팁페이퍼(115)의 패턴 깊이가 더 미세하게 조절될 수 있다.The pressure adjusting unit is coupled to the pressing unit to adjust the pressing force transmitted to the pattern forming unit through the pressing unit. The pressure regulating part includes a first pressure regulating part that primarily adjusts the pressing force transmitted to the pattern forming part as the external force is transmitted, and a second pressure regulating part which is provided at one side of the first pressure adjusting part to adjust the pressing force secondly. By adjusting the pressure control unit by dividing the pressure control unit into the first pressure control unit and the second pressure control unit, when replacing the product related to the pattern formation, the replacement and adjustment time of the related parts may not be excessive, and the service life of the roller is short. You may not lose. In addition, the pattern depth of the tip paper 115 may be more finely adjusted.
제1 가압 조절부는 힌지 플레이트(280), 힌지부(282), 가압레버(240), 고정블록(300), 커버 플레이트(244), 조절 손잡이(242), 그리고 로킹부(243)를 포함한다.The first pressure control unit includes a hinge plate 280, the hinge portion 282, the pressure lever 240, the fixing block 300, the cover plate 244, the adjustment handle 242, and the locking portion 243. .
힌지 플레이트(280)는 롤러 플레이트(230)의 상면에서 길이방향 중심부에 결합된다. 힌지 플레이트(280)는 판형상의 양측에 체결구멍을 갖고 롤러 플레이트(230)에 볼트로 결합된다. 힌지 플레이트(280)의 중심부에는 제1 힌지핀(281)이 결합되는 돌기부가 형성된다. 돌기부는 제1 힌지핀(281)이 결합되는 구멍을 갖고 힌지부(282)와 결합되는 상향으로 돌출 형성된다. The hinge plate 280 is coupled to the longitudinal center portion on the upper surface of the roller plate 230. The hinge plate 280 has fastening holes on both sides of the plate shape and is bolted to the roller plate 230. At the center of the hinge plate 280 is formed a projection to which the first hinge pin 281 is coupled. The protrusion has a hole to which the first hinge pin 281 is coupled and protrudes upwardly to be coupled to the hinge portion 282.
힌지부(282)는 힌지 플레이트(280)에 제1 힌지핀(281)으로 결합된다. 힌지부(282)는 하부와 상부에 각각 제1 힌지핀(281)과 제2 힌지핀(283)이 결합되는 구멍을 갖는다. 힌지부(282)의 하부와 상부는 서로 상이한 형상을 갖는다. 힌지부(282)의 상부는 단순히 제2 힌지핀(283)을 갖는 형상이며, 힌지부(282)의 하부는 힌지 플레이트(280)의 돌기부가 중심부로 삽입되는 형상을 갖는다. The hinge portion 282 is coupled to the hinge plate 280 by a first hinge pin 281. The hinge portion 282 has holes in which the first hinge pins 281 and the second hinge pins 283 are coupled to the lower and upper portions, respectively. The lower part and the upper part of the hinge part 282 have different shapes from each other. The upper portion of the hinge portion 282 simply has a shape having a second hinge pin 283, and the lower portion of the hinge portion 282 has a shape in which the protrusion of the hinge plate 280 is inserted into the center portion.
가압레버(240)는 힌지부(282)에 제2 힌지핀(283)으로 결합되며, 롤러 플레이트(230)로 전달되는 가압력을 단속한다. 가압레버(240)는 ㄷ자 형상이 길이방향으로 신장되는 형상을 갖는다. 가압레버(240)의 일단은 간격을 두고 벌려진 상태이며, 타단은 일체로 연결된 형상을 갖는다. 가압레버(240)의 일단은 제2 힌지핀(283)과 제3 힌지핀(302)이 각각 결합된다. 가압레버(240)는 제2 힌지핀(283)을 통해 힌지부(282)와 연결되며, 제3 힌지핀(302)을 통해 고정블록(300)과 결합된다. 가압레버(240)에 결합되는 제3 힌지핀(302)은 가압레버(240)의 끝부분에 위치함에 따라 지렛대의 힌지기능을 할 수 있다. 또한, 제2 힌지핀(283)은 가압레버(240)가 지렛대로 사용될 수 있도록 지지점 기능을 할 수 있다. 가압레버(240)의 길이를 기준으로 제2 힌지핀(283)과 제3 힌지핀(302)의 이격된 거리는 제2 힌지핀(283)과 가압레버(240)의 타단과의 거리보다 더 짧다. 사용자가 가압레버(240)를 들어 올리거나 내릴 때 제2 힌지핀(283)은 지렛대의 지지점 기능을 할 수 있기 때문에, 사용자는 더 적은 힘으로 가압레버(240)를 움직일 수 있다.The pressure lever 240 is coupled to the hinge portion 282 by a second hinge pin 283, and intermittent the pressing force transmitted to the roller plate 230. The pressing lever 240 has a shape in which the U shape extends in the longitudinal direction. One end of the pressure lever 240 is open at intervals, and the other end has a shape connected integrally. One end of the pressure lever 240 is coupled to the second hinge pin 283 and the third hinge pin 302, respectively. The pressure lever 240 is connected to the hinge portion 282 through the second hinge pin 283, and is coupled to the fixing block 300 through the third hinge pin 302. The third hinge pin 302 coupled to the pressure lever 240 may function as a hinge of the lever according to the position of the end of the pressure lever 240. In addition, the second hinge pin 283 may function as a support point so that the pressure lever 240 can be used as a lever. The distance between the second hinge pin 283 and the third hinge pin 302 based on the length of the pressure lever 240 is shorter than the distance between the second hinge pin 283 and the other end of the pressure lever 240. . Since the second hinge pin 283 can function as a support point of the lever when the user lifts or lowers the pressure lever 240, the user can move the pressure lever 240 with less force.
고정블록(300)은 제2 가압블록(270)에 결합되며, 가압레버(240)의 일단과 제3 힌지핀(302)으로 결합된다. 고정블록(300)과 제1 가압블록(260) 및 제2 가압블록(270)은 일체로 형성할 수 있다. 커버 플레이트(244)는 고정블록(300)의 상측에 구비되어 힌지부(282)와 고정블록(300)을 커버한다.The fixed block 300 is coupled to the second pressure block 270, and is coupled to one end of the pressure lever 240 and the third hinge pin 302. The fixed block 300, the first pressing block 260 and the second pressing block 270 may be integrally formed. The cover plate 244 is provided on the upper side of the fixed block 300 to cover the hinge portion 282 and the fixed block 300.
조절 손잡이(242)는 가압레버(240)의 타단에 결합되어 외력이 가해지면 길이방향을 따라 일부 움직이는 기능을 한다. 로킹부(243)는 조절 손잡이(242)의 움직임에 연동되어 가압레버(240)의 고정상태를 단속한다. 조절 손잡이(242)의 내측에는 로킹부(243)와 결합되는 가압 스프링이 장착되어 로킹부(243)에 일정한 압력을 제공할 수 있다. 조절 손잡이(242)를 당기면 가압 스프링과 로킹부(243)도 당겨지는 방향으로 이동하게 된다. 따라서 사용자는 조절 손잡이(242)의 당김동작을 통해 로킹부(243)의 언로킹상태를 유지할 수 있다. 이와는 반대로, 조절 손잡이(242)에 가해진 당기는 힘을 제거하면 가압 스프링과 로킹부(243)는 원래의 로킹상태를 유지하는 방향으로 이동한다. 이때 가압 스프링은 로킹부(243)를 가압하게 되므로 로킹부(243)의 고정상태를 보다 견고하게 유지할 수 있다.The adjusting knob 242 is coupled to the other end of the pressure lever 240 and functions to move along the longitudinal direction when an external force is applied. The locking unit 243 is interlocked with the movement of the adjustment knob 242 to control the fixed state of the pressure lever 240. A pressure spring coupled to the locking portion 243 may be mounted inside the adjustment knob 242 to provide a constant pressure to the locking portion 243. When the adjustment knob 242 is pulled, the pressure spring and the locking part 243 are also moved in the pulling direction. Therefore, the user can maintain the unlocked state of the locking unit 243 through the pulling operation of the adjustment knob 242. On the contrary, when the pulling force applied to the adjustment knob 242 is removed, the pressing spring and the locking portion 243 move in the direction of maintaining the original locking state. At this time, since the pressing spring pressurizes the locking portion 243, it is possible to more firmly maintain the locked state of the locking portion 243.
제2 가압 조절부는 가이드 플레이트(250), 로킹 플레이트(252), 가압 조절축(254), 그리고 커버(256)를 포함한다. 가이드 플레이트(250)는 제1 가압블록(260)의 일측에 결합된다. 가이드 플레이트(250)의 일면에는 제1 가압블록(260)과 결합되는 면의 형상에 대응하는 형상을 갖는다. 제1 가압블록(260)의 결합면에는 홈형상이 형성되고, 가이드 플레이트(250)의 결합면에는 돌기형상이 형성될 수 있다. 가이드 플레이트(250)의 타면에는 로킹 플레이트(252)와 결합되는 면의 형상에 대응하는 형상이 형성될 수 있다. 가이드 플레이트(250)의 타면에는 로킹 플레이트(252)가 안착되는 홈형상이 형성될 수 있다.The second pressure control unit includes a guide plate 250, a locking plate 252, a pressure control shaft 254, and a cover 256. The guide plate 250 is coupled to one side of the first pressing block 260. One surface of the guide plate 250 has a shape corresponding to the shape of the surface coupled to the first pressing block 260. A groove shape may be formed on the coupling surface of the first pressing block 260, and a protrusion shape may be formed on the coupling surface of the guide plate 250. The other surface of the guide plate 250 may have a shape corresponding to the shape of the surface coupled to the locking plate 252. The other surface of the guide plate 250 may have a groove shape in which the locking plate 252 is seated.
로킹 플레이트(252)는 가이드 플레이트(250)에 결합되며, 로킹홀(253)을 갖는다. 로킹홀(253)은 조절 손잡이(242)에 연동되는 로킹부(243)가 안착되는 부분이다. 로킹홀(253)에 로킹부(243)가 삽입되면 조절 손잡이(242)는 고정된 상태를 유지하고, 가압레버(240)는 로킹 플레이트(252)에 연동되어 움직인다. The locking plate 252 is coupled to the guide plate 250 and has a locking hole 253. The locking hole 253 is a part on which the locking part 243 interlocked with the adjustment knob 242 is seated. When the locking portion 243 is inserted into the locking hole 253, the adjustment knob 242 is maintained in a fixed state, and the pressure lever 240 moves in conjunction with the locking plate 252.
가압 조절축(254)은 가이드 플레이트(250)와 로킹 플레이트(252)에 각각 결합되며, 편심캠(255)을 갖는다. 가압 조절축(254)은 가해진 외력으로 편심캠(255)이 회전됨에 따라 제1 롤러(210)에 전달되는 가압력이 조절될 수 있다. 편심캠(255)의 회전에 의해 제1 롤러(210)의 위치가 조절될 수 있다. 따라서, 편심캠(255)이 결합된 가압 조절축(254)을 회전시킴에 따라, 제1 롤러(210)와 제2 롤러(220) 사이의 간격이 조절될 수 있다. 이러한 이유로, 제1 롤러(210)와 제2 롤러(220) 사이에 있는 팁페이퍼(115)의 표면에 패턴을 형성하는 경우, 제1 롤러(210)에 가해지는 압력이 미세하게 조절될 수 있다.The pressure adjustment shaft 254 is coupled to the guide plate 250 and the locking plate 252, respectively, and has an eccentric cam 255. The pressure adjustment shaft 254 may adjust the pressing force transmitted to the first roller 210 as the eccentric cam 255 is rotated by an external force applied thereto. The position of the first roller 210 may be adjusted by the rotation of the eccentric cam 255. Therefore, as the eccentric cam 255 rotates the pressure adjusting shaft 254 coupled thereto, the distance between the first roller 210 and the second roller 220 may be adjusted. For this reason, when a pattern is formed on the surface of the tip paper 115 between the first roller 210 and the second roller 220, the pressure applied to the first roller 210 may be finely adjusted. .
커버(256)는 가이드 플레이트(250)의 측면에 결합되어 가이드 플레이트(250)와 로킹 플레이트(252) 및 가압 조절축(254)을 일체로 연결한다. 커버(256)는 ㄷ자 형상으로 형성되며, 양측이 가이드 플레이트(250)의 측면에 각각 볼트로 체결되며, 정면에는 가압 조절축(254)의 일단이 관통되는 구멍을 갖는다. The cover 256 is coupled to the side of the guide plate 250 to integrally connect the guide plate 250, the locking plate 252, and the pressure control shaft 254. The cover 256 is formed in a U-shape, both sides are fastened to the side of the guide plate 250 with bolts, and the front has a hole through which one end of the pressure control shaft 254 passes.
도 6은 가압력이 2차 조절됨에 따른 가압레버(240)의 위치 변화를 도시한 도면으로 편심캠(255)을 조정하여 록 포인트가 최상점에 오도록 맞춘 상태이며, 도 7은 가압력이 2차 조절됨에 따라 가압레버(240)의 위치가 변화된 상태를 도시한 도면이다. FIG. 6 is a view illustrating a position change of the pressure lever 240 as the pressing force is secondarily adjusted, and the lock point is adjusted to the highest point by adjusting the eccentric cam 255. FIG. In accordance with the drawings, the position of the pressure lever 240 is changed.
도 6과 도 7을 참조하면, 가압 조절축(254)의 일단에는 육각렌치 또는 드라이버(400)가 결합되는 홈형상을 갖는다. 따라서, 사용자는 육각렌치 또는 드라이버(400)를 이용하여 가압 조절축(254)을 회전시키며 제1 롤러(210)로 전달되는 가압력을 용이하게 조절할 수 있다. 또한, 팁페이퍼(115)의 패턴 깊이가 더 미세하게 조절될 수 있다. 팁페이퍼(115)의 패턴 깊이는 제품 컨셉 및 팁페이퍼(115)의 재질 특성별로 다르게 조절될 수 있다. 패턴 깊이에 대한 미세 조절을 위해, 가압 조절축(254)에 결합되는 너트(257)를 약간 풀어주고 가압 조절축(254)을 돌림으로써, 편심캠(255)이 해당 위치에 정지된 상태에 있다. 이러한 정지 상태로부터 다시 너트(257)를 조여줌으로써 편심캠(255)의 위치가 고정될 수 있다.6 and 7, one end of the pressure adjusting shaft 254 has a groove shape to which a hexagon wrench or a driver 400 is coupled. Accordingly, the user may easily adjust the pressing force transmitted to the first roller 210 while rotating the pressure adjusting shaft 254 using the hexagon wrench or the driver 400. In addition, the pattern depth of the tip paper 115 may be more finely adjusted. The pattern depth of the tip paper 115 may be adjusted differently according to the product concept and material characteristics of the tip paper 115. For fine control of the pattern depth, the eccentric cam 255 is in a stationary position by slightly loosening the nut 257 coupled to the pressure adjusting shaft 254 and rotating the pressure adjusting shaft 254. . The position of the eccentric cam 255 can be fixed by tightening the nut 257 again from this stopped state.
상기한 바와 같이 패턴 형성부는 롤러 플레이트(230)에 축회전 가능하도록 결합되며, 실질적으로 미리 설정된 패턴을 형성하는 제1 롤러(210)와 제2 롤러(220)의 결합으로 팁페이퍼(115)에 패턴을 형성할 수 있다.As described above, the pattern forming unit is coupled to the roller plate 230 so as to be axially rotatable, and is coupled to the tip paper 115 by the combination of the first roller 210 and the second roller 220 to form a substantially preset pattern. Patterns can be formed.
패턴이 형성된 팁페이퍼(115)는 가이드 롤러부(130)를 통해 팁페이퍼 절단부(140)로 이송된다. The patterned tip paper 115 is transferred to the tip paper cut part 140 through the guide roller 130.
팁페이퍼 절단부(140)는 팁페이퍼(115)를 일정 간격으로 절단하는 기능을 하며, 팁페이퍼 절단부(140)에 의해 절단된 팁페이퍼(115)는 담배 제조장치(미도시)로 공급되어 각초부 및 필터부에 결합될 수 있다.The tip paper cutting unit 140 functions to cut the tip paper 115 at regular intervals, and the tip paper 115 cut by the tip paper cutting unit 140 is supplied to a tobacco manufacturing apparatus (not shown), and is provided with a prismatic part. And a filter unit.
본 발명의 실시예에 따르면, 팁페이퍼(115)에 패턴을 형성하는 패턴 형성부가 연속되는 공정라인에 구비됨으로써 장치 구축을 위한 비용이 절감될 수 있다. 또한, 패턴 형성부의 탈부착 및 유지보수가 용이하여 팁페이퍼(115)에 다양한 패턴이 형성될 수 있을 뿐만 아니라, 패턴 형성 관련 부품의 교체시에도 더 용이하게 작업이 수행될 수 있다.According to an exemplary embodiment of the present invention, the pattern forming unit for forming the pattern on the tip paper 115 may be provided in a continuous process line, thereby reducing the cost for constructing the device. In addition, the detachment and maintenance of the pattern forming unit is easy, so that not only various patterns may be formed on the tip paper 115, but also the operation may be performed more easily when replacing the pattern forming related parts.
이상을 통해 본 발명의 바람직한 실시예에 대하여 설명하였지만, 본 발명은 여기에 한정되는 것이 아니고 특허청구범위와 발명의 상세한 설명 및 첨부한 도면의 범위 안에서 다양하게 변형하여 실시하는 것이 가능하고, 이것도 또한 본 발명의 범위에 속하는 것은 당연하다.Although the preferred embodiments of the present invention have been described above, the present invention is not limited thereto, and various modifications and changes can be made within the scope of the claims and the detailed description of the invention and the accompanying drawings. Naturally, it is within the scope of the present invention.

Claims (11)

  1. 팁페이퍼의 이동경로 중 패턴 형성위치에 배치되어 팁페이퍼의 표면에 미리 설정된 형상의 패턴을 형성하는 패턴 형성부,A pattern forming unit disposed at a pattern forming position in the movement path of the tip paper to form a pattern having a predetermined shape on the surface of the tip paper;
    일면이 상기 팁페이퍼의 이동경로에 배치된 고정체와 결합되고, 타면이 상기 패턴 형성부의 일측에 결합되어 상기 패턴 형성부를 지지하는 메인 플레이트,A main plate having one surface coupled to a fixed body disposed in the movement path of the tip paper, and the other surface coupled to one side of the pattern forming portion to support the pattern forming portion;
    상기 패턴 형성부의 상측에서 상기 메인 플레이트에 일측이 결합되어 상기 패턴 형성부를 가압하는 가압부, 그리고One side is coupled to the main plate from the upper side of the pattern forming portion for pressing the pattern forming portion, and
    상기 가압부에 결합되어 상기 가압부를 통해 상기 패턴 형성부로 전달되는 가압력을 조절하는 가압 조절부A pressure adjusting unit coupled to the pressing unit to adjust a pressing force transmitted to the pattern forming unit through the pressing unit;
    를 포함하며,Including;
    상기 가압 조절부는 The pressure control unit
    외력이 전달됨에 따라 상기 패턴 형성부로 전달되는 가압력을 1차 조절하는 제1 가압 조절부, 그리고A first pressure control unit for first adjusting the pressing force transmitted to the pattern forming unit as an external force is transmitted, and
    상기 제1 가압 조절부의 일측에 구비되어 상기 가압력을 2차 조절하는 제2 가압 조절부를 포함하는 팁페이퍼 패턴 형성장치.Tip paper pattern forming apparatus provided on one side of the first pressure control unit comprising a second pressure control unit for controlling the second pressing force.
  2. 제1항에서, In claim 1,
    상기 가압부는The pressing unit
    일측이 상기 메인 플레이트에 슬라이딩 이동되도록 결합되며, 길이방향 양측에 각각 롤러 장착부를 구비하는 롤러 플레이트,One side is coupled to the sliding movement to the main plate, roller plates each having a roller mounting portion on both sides in the longitudinal direction,
    상기 롤러 플레이트의 상면에서 길이방향 일측에 구비되어 상기 롤러 플레이트에 가압력을 전달하는 제1 스프링A first spring provided at one side in a longitudinal direction from an upper surface of the roller plate to transmit a pressing force to the roller plate;
    상기 롤러 플레이트의 상면에서 상기 제1 스프링과 서로 대향되는 길이방향 타측에 구비되어 상기 롤러 플레이트에 가압력을 전달하는 제2 스프링,A second spring provided at the other side in the longitudinal direction opposite to the first spring on an upper surface of the roller plate to transmit a pressing force to the roller plate;
    상기 제1 스프링이 삽입되는 공간을 갖고 상기 제1 스프링을 가압하는 제1 가압블록, 그리고A first pressurizing block having a space into which the first spring is inserted and pressurizing the first spring, and
    상기 제2 스프링이 삽입되는 공간을 갖고 상기 제2 스프링을 가압하는 제2 가압블록을 포함하는 팁페이퍼 패턴 형성장치. Tip paper pattern forming apparatus comprising a second pressing block having a space in which the second spring is inserted to press the second spring.
  3. 제2항에서,In claim 2,
    상기 제1 가압블록과 상기 제1 스프링의 사이에 결합되며, 상기 제1 가압블록의 가압력을 상기 제1 스프링으로 전달하는 제1 지지부;A first support part coupled between the first pressing block and the first spring and transmitting a pressing force of the first pressing block to the first spring;
    상기 제1 가압블록에 체결되어 상기 제1 지지부를 가압하는 제1 가압조절볼트;A first pressure adjusting bolt fastened to the first pressure block to press the first support part;
    상기 제2 가압블록과 상기 제2 스프링의 사이에 결합되며, 상기 제2 가압블록의 가압력을 상기 제2 스프링으로 전달하는 제2 지지부, 그리고A second support portion coupled between the second pressing block and the second spring and transferring the pressing force of the second pressing block to the second spring, and
    상기 제2 가압블록에 체결되어 상기 제2 지지부를 가압하는 제2 가압조절볼트를 더 포함하고,A second pressure adjusting bolt is fastened to the second pressure block to press the second support portion,
    상기 롤러 플레이트의 상면에는 상기 제1 스프링의 일면이 안착되는 제1 안착부와 상기 제2 스프링의 일면이 안착되는 제2 안착부가 형성되는 팁페이퍼 패턴 형성장치.Tip paper pattern forming apparatus is formed on the upper surface of the roller plate is formed with a first seating portion on which one surface of the first spring is seated and a second seating portion on which one surface of the second spring is seated.
  4. 제2항에서, In claim 2,
    상기 제1 가압 조절부는The first pressure control unit
    상기 롤러 플레이트의 상면에서 길이방향 중심부에 결합되는 힌지 플레이트,Hinge plate coupled to the central portion in the longitudinal direction from the upper surface of the roller plate,
    상기 힌지 플레이트에 제1 힌지핀으로 결합되는 힌지부,A hinge portion coupled to the hinge plate by a first hinge pin;
    상기 힌지부에 제2 힌지핀으로 결합되며, 상기 롤러 플레이트로 전달되는 가압력을 단속하는 가압레버,A pressure lever coupled to the hinge part by a second hinge pin and regulating a pressing force transmitted to the roller plate;
    상기 제2 가압블록에 결합되며, 상기 가압레버의 일단과 제3 힌지핀으로 결합되는 고정블록,A fixed block coupled to the second pressing block and coupled to one end of the pressing lever and a third hinge pin;
    상기 고정블록의 상측에 구비되어 상기 힌지부와 상기 고정블록을 커버하는 커버 플레이트,A cover plate provided on an upper side of the fixing block to cover the hinge portion and the fixing block;
    상기 가압레버의 타단에 결합되어 외력이 가해지면 길이방향을 따라 일부 움직이는 조절 손잡이, 그리고Is coupled to the other end of the pressure lever when the external force is applied some of the adjustment handle, and moving along the longitudinal direction, and
    상기 조절 손잡이의 움직임에 연동되어 상기 가압레버의 고정상태를 단속하는 로킹부를 포함하는 팁페이퍼 패턴 형성장치.Tip paper pattern forming apparatus including a locking unit interlocked with the movement of the adjustment knob to control the fixed state of the pressure lever.
  5. 제4항에서, In claim 4,
    상기 고정블록과 상기 제1 가압블록 및 상기 제2 가압블록은 일체로 형성되는 팁페이퍼 패턴 형성장치.Tip paper pattern forming apparatus wherein the fixed block and the first pressing block and the second pressing block is formed integrally.
  6. 제2항에서,In claim 2,
    상기 제2 가압 조절부는The second pressure control unit
    상기 제1 가압블록의 일측에 결합되는 가이드 플레이트,A guide plate coupled to one side of the first pressing block;
    상기 가이드 플레이트에 결합되며, 로킹홀을 갖는 로킹 플레이트,A locking plate coupled to the guide plate and having a locking hole,
    상기 가이드 플레이트와 상기 로킹 플레이트에 각각 결합되며, 편심캠을갖는 가압 조절축, 그리고 A pressure regulating shaft coupled to the guide plate and the locking plate, each having an eccentric cam, and
    상기 가이드 플레이트의 측면에 결합되어 상기 가이드 플레이트와 상기 로킹 플레이트 및 상기 가압 조절축을 일체로 연결하는 커버를 포함하며,Is coupled to the side of the guide plate includes a cover for integrally connecting the guide plate and the locking plate and the pressure control shaft,
    상기 가압 조절축은 가해진 외력으로 상기 편심캠이 회전됨에 따라 상기 제1 롤러에 전달되는 가압력이 조절되는 팁페이퍼 패턴 형성장치.The pressure control shaft is a tip paper pattern forming apparatus that the pressing force transmitted to the first roller is adjusted as the eccentric cam is rotated by an external force applied thereto.
  7. 제2항에서,In claim 2,
    상기 패턴 형성부는 The pattern forming unit
    상기 롤러 장착부에 축회전 가능하도록 결합되며, 이송되는 팁페이퍼의 일면에 접하여 상기 팁페이퍼에 미리 설정된 패턴을 형성하는 제1 롤러, 그리고A first roller coupled to the roller mounting portion so as to be axially rotatable, and contacting one surface of the tip paper to be transferred to form a preset pattern on the tip paper; and
    상기 메인 플레이트에 축회전 가능하도록 결합되며, 상기 제1 롤러와 서로 대향되는 위치에 배치되어 상기 팁페이퍼의 타면에 접하여 상기 팁페이퍼를 가압하는 제2 롤러를 포함하는 팁페이퍼 패턴 형성장치.And a second roller coupled to the main plate so as to be axially rotatable, the second roller being disposed at a position opposite to the first roller and contacting the other surface of the tip paper to press the tip paper.
  8. 제7항에서,In claim 7,
    상기 제1 롤러는 The first roller is
    상기 제2 롤러의 상측에서 상기 제2 롤러의 축중심을 기준으로 한 쌍이 등간격으로 배치되는 제1 패턴롤러와 제2 패턴롤러를 포함하는 팁페이퍼 패턴 형성장치.Tip paper pattern forming apparatus comprising a first pattern roller and a second pattern roller is arranged at equal intervals on the axis center of the second roller on the upper side of the second roller.
  9. 제8항에서,In claim 8,
    상기 제1 롤러의 표면에는 엠보싱 패턴이 형성되고, 상기 제2 롤러의 표면에는 상기 엠보싱 패턴과 대응되는 디보싱 패턴이 형성되는 팁페이퍼 패턴 형성장치.An embossing pattern is formed on a surface of the first roller, and a debossing pattern corresponding to the embossing pattern is formed on a surface of the second roller.
  10. 제9항에서,In claim 9,
    상기 엠보싱 패턴은 패턴 피치가 0.2mm~0.6mm이고, 패턴 깊이가 0.15mm~0.3mm인 팁페이퍼 패턴 형성장치.The embossed pattern has a pattern pitch of 0.2mm ~ 0.6mm, a pattern depth of 0.15mm ~ 0.3mm tip paper pattern forming apparatus.
  11. 제2항에서,In claim 2,
    상기 롤러 플레이트의 가압 상태를 검출하는 가압 검출 센서, 그리고A pressure detection sensor for detecting a pressure state of the roller plate, and
    상기 메인 플레이트에 결합되며, 상기 가압 검출 센서를 지지하는 고정 브라켓을 더 포함하는 팁페이퍼 패턴 형성장치.Tip paper pattern forming apparatus coupled to the main plate, further comprising a fixing bracket for supporting the pressure detection sensor.
PCT/KR2015/008333 2014-08-11 2015-08-10 Tip paper pattern forming apparatus WO2016024769A1 (en)

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