WO2016023315A1 - Supercharger and automobile - Google Patents

Supercharger and automobile Download PDF

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Publication number
WO2016023315A1
WO2016023315A1 PCT/CN2014/093908 CN2014093908W WO2016023315A1 WO 2016023315 A1 WO2016023315 A1 WO 2016023315A1 CN 2014093908 W CN2014093908 W CN 2014093908W WO 2016023315 A1 WO2016023315 A1 WO 2016023315A1
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WO
WIPO (PCT)
Prior art keywords
exhaust gas
supercharger
bushing
volute
crank
Prior art date
Application number
PCT/CN2014/093908
Other languages
French (fr)
Chinese (zh)
Inventor
侯亦波
李龙超
杜鹏
滕建耐
张增光
冯玮玮
许涛
王锦艳
张良超
阮仁宇
张辰
杨冰
朱东升
Original Assignee
安徽江淮汽车股份有限公司
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Application filed by 安徽江淮汽车股份有限公司 filed Critical 安徽江淮汽车股份有限公司
Publication of WO2016023315A1 publication Critical patent/WO2016023315A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B37/00Engines characterised by provision of pumps driven at least for part of the time by exhaust
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Definitions

  • the utility model relates to the technical field of a supercharging device, in particular to a supercharger.
  • the utility model also relates to a motor vehicle.
  • the supercharger is generally controlled by a wastegate valve.
  • the turbocharger currently widely used includes a scroll 11, an actuator 12, a push rod 13, a bush 14, a crank 15, and a wastegate valve 16, and the scroll 11 has an intake port and an exhaust port.
  • the mouth and the bypass air outlet, the air inlet and the exhaust port communicate with the exhaust passage, the exhaust passage and the bypass air outlet communicate with the bypass air passage, and the waste bypass valve 16 is disposed on the bypass air passage to control Connect and close the bypass airway.
  • the actuator 12 is fixed to the push rod 13, one end of the push rod 13 is rotatably coupled to the crank 15, and the crank 15 is fitted in the bushing 14, and the crank 15 is fixed to the wastegate valve 16.
  • the actuator 12 can drive the push rod 13 to move, thereby driving the crank 15 to rotate in the bushing 14, and the waste gas bypass valve 16 can rotate in the bypass air passage. In this way, the communication or closing of the bypass air passage is achieved.
  • crank 15 and the bushing 14 are generally assembled in a clearance fit, and a portion of the exhaust gas in the scroll 11 passes through a gap between the crank 15 and the bushing 14, which will wash the surfaces of the crank 15 and the bushing 14. Due to the high temperature of the exhaust gas, the surface of the crank 15 and the bushing 14 will be oxidized and eroded. As the thickness of the corroded layer increases, the gap between the crank 15 and the bushing 14 is continuously reduced, eventually resulting in the crank 15 being opposed to The movement of the bushing 14 will be stuck. Obviously, when the crank 15 is stuck during the movement of the crank 15, the reliability of the movement of the wastegate valve 16 is lowered.
  • the present invention provides the following technical solutions:
  • a supercharger includes a scroll, a bush fixed to the scroll, and a crank fitted in the bush, the bush having a matching clearance with the crank, the scroll
  • the inner surface has an exhaust gas guiding portion, and the exhaust gas guiding portion is protruded with respect to an inner surface of the volute, and a tip end of the exhaust gas guiding portion is higher than a close proximity of the fitting gap along a flow direction of the exhaust gas
  • One end of the inner surface of the volute, and the exhaust gas guiding portion is located upstream of the flow direction of the exhaust gas.
  • a surface of the exhaust gas guiding portion facing the inflow side of the exhaust gas is a guiding surface, and the guiding surface is downstream of the exhaust gas inflow direction with respect to a normal direction of the exhaust gas inflow direction tilt.
  • a side of the exhaust gas guiding portion facing the fitting gap is a curved surface, and an end of the curved surface adjacent to the bushing has a guiding arc surface.
  • the flow guiding direction of the guiding flow surface is away from the matching gap.
  • one end of the bushing located in the scroll has a flow guiding plane
  • the guiding plane is located on an outer surface of the bushing
  • the fitting gap is located at The far side of the direction in which the flow guiding plane extends.
  • a surface of the bushing that cooperates with the volute is an outer side surface
  • the outer side surface includes a first face and a second face connected to the first face
  • the second surface is adjacent to an inner side of the volute, and a deformation gap is formed between the second surface and the volute.
  • the second surface is a flat surface.
  • a vehicle comprising a supercharger, the supercharger being the supercharger of any of the above.
  • the supercharger provided by the utility model comprises a volute, a bush fixed on the volute and a crank sleeved in the bushing, and a matching gap between the bush and the crank, the inner surface of the volute Having an exhaust gas guiding portion, the exhaust gas guiding portion is protruded from the inner surface of the volute, and along the flow direction of the exhaust gas, the top end of the exhaust gas guiding portion is higher than an end of the matching gap near the inner surface of the volute, and the exhaust gas The flow guiding portion is located upstream of the flow direction of the exhaust gas.
  • the supercharger provided by the utility model reduces the corrosion of the bushing and the crank by the exhaust gas in the volute, so that the crankshaft is not prone to sticking when the crank rotates, thereby improving Reliability of the wastegate valve connected to the crank when moving.
  • the automobile including the supercharger should also have a corresponding technical effect.
  • Figure 1 is a schematic structural view of a conventional supercharger
  • FIG. 2 is a partial structural schematic view of a supercharger according to an embodiment of the present invention.
  • FIG. 3 is a partial enlarged view of a supercharger provided by an embodiment of the present invention.
  • FIG. 4 is a schematic structural view of a bushing provided by an embodiment of the present invention.
  • the core of the present invention is to provide a supercharger that can improve the reliability of the exhaust bypass valve when moving.
  • Another core of the present invention is to provide an automobile including the above-described supercharger.
  • the embodiment of the present invention provides a supercharger including a volute 21, an actuator, a push rod 22, a bushing 23, a crank 24, and a wastegate valve 25, on the volute 21
  • the utility model has an air inlet, an exhaust port and a bypass air outlet, the exhaust passage is communicated between the air inlet and the exhaust port, and the bypass air passage is connected between the exhaust passage and the bypass air outlet, and the waste bypass valve 25 is disposed at The bypass air passage is used to control the communication and closing of the bypass air passage.
  • the actuator is fixed to the push rod 22, and one end of the push rod 22 is rotated with the crank 24.
  • the crank 24 is set in the bushing 23 with a matching gap therebetween, and the bushing 23 is fixed to the scroll 21, and the crank 24 is fixed to the wastegate valve 25.
  • the actuator can drive the push rod 22 to move, thereby driving the crank 24 to rotate in the bushing 23, and the waste gas bypass valve 25 can be rotated in the bypass air passage to This enables the bypass or bypass of the airway.
  • the inner surface of the volute 21 has an exhaust gas guiding portion 211 protruding from the inner surface of the volute 21 along the flow direction of the exhaust gas, and the exhaust gas guiding portion
  • the top end of the 211 is higher than the end of the fitting gap near the inner surface of the volute 21, and the exhaust gas guiding portion 211 is located upstream of the flow direction of the exhaust gas, where the flow direction of the exhaust gas refers to the flow guiding portion 211 when flowing.
  • the flow direction of the contacted exhaust gas for example, the exhaust gas flowing along the inner surface of the volute 21.
  • the surface of the exhaust gas guiding portion 211 that is in contact with the exhaust gas may extend along the normal direction of the exhaust gas guiding portion 211.
  • the exhaust gas guiding portion 211 is caused to receive a relatively large impact force.
  • the surface of the exhaust gas guiding portion 211 provided on the exhaust gas inflow portion 211 provided by the embodiment of the present invention is a guiding surface. The surface is inclined to the downstream of the exhaust gas inflow direction with respect to the normal direction of the exhaust gas inflow direction. It can be seen that after the exhaust gas contacts the guiding surface, the collision force between the two is decomposed in different directions by the guiding surface, and then the impact force received by the exhaust gas guiding portion 211 is reduced.
  • the surface of the exhaust gas guiding portion 211 facing the side of the matching gap may be of any configuration, but in actual operation, a part of the exhaust gas directly acts on the surface of the exhaust gas guiding portion 211 facing the side of the matching gap. Further, it enters the above-mentioned matching gap.
  • the utility model In the embodiment the surface of the exhaust gas guiding portion 211 facing the side of the matching gap is arranged as an arc surface, and the end of the curved surface near the bushing 23 has a guiding arc surface, and the guiding direction of the guiding arc surface Keep away from the matching gap between the bushing 23 and the crank 24. According to this, the exhaust gas acting on the surface of the exhaust gas guiding portion 211 facing the side of the fitting gap flows toward the side far from the fitting gap by the flow guiding surface, thereby further reducing the inflow. Match the amount of exhaust gas in the gap.
  • one end of the bushing 23 located in the volute 21 has a flow guiding plane which is located on the outer surface of the bushing 23, and the matching gap between the bushing 23 and the crank 24 is located at the guiding plane.
  • the far side of the extending direction refers to the side of the exhaust gas away from the aforementioned matching gap.
  • the flow guiding plane can also block part of the exhaust gas from flowing into the matching gap between the bushing 23 and the crank 24.
  • the guiding plane can be along the guiding curved surface.
  • the direction of the flow direction is in contact with the flow guiding arc, so that the exhaust gas is more reliably guided away from the position of the aforementioned matching gap, thereby preventing the occurrence of sticking when the crank 24 is rotated to a greater extent.
  • the bushing 23 is easily deformed in a high temperature environment, especially at a position in contact with the volute 2, and when the bushing 23 is deformed, the fitting gap between the bushing 23 and the crank 24 is easily reduced. Also, there is a case where the crank 24 is stuck when it is rotated.
  • the surface of the bushing 23 that cooperates with the volute 21 is defined as an outer side surface.
  • the outer side surface includes a first surface and a second surface connected to the first surface, and the second surface is adjacent to the inner side of the volute 21, And the distance between the second face and the axis of the bushing 23 is smaller than the distance between the first face and the axis of the bushing 23, that is, the outer diameter of the first face is larger than the outer diameter of the second face, so that the second face and the vortex There is a deformation gap between the shells 21.
  • the second surface may be a curved surface or a flat surface.
  • the second embodiment of the present invention sets the second surface as a plane.
  • the deformation gap between the bushing 23 and the volute 21 can extend the deformation of the bushing 23 to the direction close to the volute 21, thereby preventing the bushing 23 from being deformed.
  • the fit clearance between the bushing 23 and the crank 24 is thereby more easily maintained.
  • the automobile provided by the embodiment of the present invention includes a supercharger, which is a supercharger described in any of the above technical solutions. Since the above supercharger has the above technical effects, the automobile including the supercharger should also have corresponding technical effects, and details are not described herein again.

Abstract

A supercharger, comprising a volute (21), a bushing (23) fixed on the volute (21) and a crank (24) fitted in the bushing (23). A fit clearance is provided between the bushing (23) and the crank (24). The inner surface of the volute (21) is provided with a waste gas guide portion (211) protruding relative to the inner surface of the volute (21). The top end of the waste gas guide portion (211) is higher than the end of the fit clearance close to the inner surface of the volute (21) in the flowing direction of waste gas, and the waste gas guide portion (211) is positioned on the upstream of the flowing direction of waste gas. By means of the supercharger, the crank is unlikely to be blocked in rotation, and reliability of a waste gas bypass valve connected to the crank is improved when the waste gas bypass valve moves.

Description

增压器及汽车Supercharger and car 技术领域Technical field
本实用新型涉及增压装置技术领域,尤其涉及一种增压器。本实用新型还涉及一种汽车。The utility model relates to the technical field of a supercharging device, in particular to a supercharger. The utility model also relates to a motor vehicle.
背景技术Background technique
为实现发动机小型化、高功率、低油耗设计,增压技术在发动机上的应用越来越普遍,为了改善发动机在低速时的加速响应性和发动机的排放,同时又不牺牲发动机在高速高负荷条件下增压器的耐久性,增压器普遍采用废气旁通阀控制。In order to achieve engine miniaturization, high power and low fuel consumption, the application of supercharging technology on the engine is becoming more and more common, in order to improve the engine's acceleration response and engine emissions at low speed, without sacrificing the engine at high speed and high load. Under the condition of the durability of the supercharger, the supercharger is generally controlled by a wastegate valve.
如图1所示,目前普遍使用的增压器包括涡壳11、执行器12、推杆13、衬套14、曲柄15和废气旁通阀门16,涡壳11上具有进气口、排气口和旁通出气口,进气口和排气口之间连通排气通道,排气通道与旁通出气口之间连通旁通气道,废气旁通阀门16设置于旁通气道上,以此控制旁通气道的连通和关闭。具体地,执行器12与推杆13固定,推杆13的一端与曲柄15转动连接,曲柄15套装于衬套14中,曲柄15与废气旁通阀门16相固定。增压器工作时,当需要连通或者关闭旁通气道时,执行器12可带动推杆13移动,进而驱动曲柄15在衬套14内转动,废气旁通阀门16即可在旁通气道内转动,以此实现旁通气道的连通或者关闭。As shown in FIG. 1, the turbocharger currently widely used includes a scroll 11, an actuator 12, a push rod 13, a bush 14, a crank 15, and a wastegate valve 16, and the scroll 11 has an intake port and an exhaust port. The mouth and the bypass air outlet, the air inlet and the exhaust port communicate with the exhaust passage, the exhaust passage and the bypass air outlet communicate with the bypass air passage, and the waste bypass valve 16 is disposed on the bypass air passage to control Connect and close the bypass airway. Specifically, the actuator 12 is fixed to the push rod 13, one end of the push rod 13 is rotatably coupled to the crank 15, and the crank 15 is fitted in the bushing 14, and the crank 15 is fixed to the wastegate valve 16. When the supercharger is working, when the bypass air passage needs to be connected or closed, the actuator 12 can drive the push rod 13 to move, thereby driving the crank 15 to rotate in the bushing 14, and the waste gas bypass valve 16 can rotate in the bypass air passage. In this way, the communication or closing of the bypass air passage is achieved.
上述曲柄15与衬套14通常采用间隙配合的装配方式,涡壳11内的一部分废气会通过曲柄15与衬套14之间的间隙,这部分废气将冲刷曲柄15和衬套14的表面。由于废气的温度较高,使得曲柄15和衬套14的表面将发生氧化腐蚀,随着腐蚀层的厚度不断增加,曲柄15和衬套14之间的间隙不断减小,最终导致曲柄15相对于衬套14的移动将出现卡滞现象。显然,当曲柄15运动时出现卡滞现象时,废气旁通阀门16的运动可靠性将降低。The crank 15 and the bushing 14 are generally assembled in a clearance fit, and a portion of the exhaust gas in the scroll 11 passes through a gap between the crank 15 and the bushing 14, which will wash the surfaces of the crank 15 and the bushing 14. Due to the high temperature of the exhaust gas, the surface of the crank 15 and the bushing 14 will be oxidized and eroded. As the thickness of the corroded layer increases, the gap between the crank 15 and the bushing 14 is continuously reduced, eventually resulting in the crank 15 being opposed to The movement of the bushing 14 will be stuck. Obviously, when the crank 15 is stuck during the movement of the crank 15, the reliability of the movement of the wastegate valve 16 is lowered.
综上所述,如何解决废气旁通阀门运动时的可靠性较低的问题,已成为本领域技术人员亟待解决的技术难题。In summary, how to solve the problem of low reliability when the wastegate valve is moved has become a technical problem to be solved by those skilled in the art.
实用新型内容 Utility model content
本实用新型的目的是提供一种增压器,该增压器能够提高废气旁通阀门运动时的可靠性。本实用新型的另一目的是提供一种包含上述增压器的汽车。It is an object of the present invention to provide a supercharger that is capable of improving the reliability of a wastegate bypass valve. Another object of the present invention is to provide an automobile including the above-described supercharger.
为了实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:
一种增压器,包括涡壳、固定于所述涡壳上的衬套以及套装于所述衬套内的曲柄,所述衬套与所述曲柄之间具有配合间隙,所述涡壳的内表面上具有废气导流部,所述废气导流部相对于所述涡壳的内表面突出设置,沿着废气流动方向,所述废气导流部的顶端高于所述配合间隙上靠近所述涡壳的内表面的一端,且所述废气导流部位于所述废气流动方向的上游。A supercharger includes a scroll, a bush fixed to the scroll, and a crank fitted in the bush, the bush having a matching clearance with the crank, the scroll The inner surface has an exhaust gas guiding portion, and the exhaust gas guiding portion is protruded with respect to an inner surface of the volute, and a tip end of the exhaust gas guiding portion is higher than a close proximity of the fitting gap along a flow direction of the exhaust gas One end of the inner surface of the volute, and the exhaust gas guiding portion is located upstream of the flow direction of the exhaust gas.
优选地,在上述增压器中,所述废气导流部上朝向废气流入一侧的面为导向面,所述导向面相对于所述废气流入方向的法向,向所述废气流入方向的下游倾斜。Preferably, in the supercharger, a surface of the exhaust gas guiding portion facing the inflow side of the exhaust gas is a guiding surface, and the guiding surface is downstream of the exhaust gas inflow direction with respect to a normal direction of the exhaust gas inflow direction tilt.
优选地,在上述增压器中,所述废气导流部上朝向所述配合间隙的一侧为弧形面,所述弧形面上靠近所述衬套的一端具有导流弧面,所述导流弧面的导流方向远离所述配合间隙。Preferably, in the supercharger, a side of the exhaust gas guiding portion facing the fitting gap is a curved surface, and an end of the curved surface adjacent to the bushing has a guiding arc surface. The flow guiding direction of the guiding flow surface is away from the matching gap.
优选地,在上述增压器中,所述衬套上位于所述涡壳内的一端具有导流平面,所述导流平面位于所述衬套的外表面上,且所述配合间隙位于所述导流平面的延伸方向的远离侧。Preferably, in the above-described supercharger, one end of the bushing located in the scroll has a flow guiding plane, the guiding plane is located on an outer surface of the bushing, and the fitting gap is located at The far side of the direction in which the flow guiding plane extends.
优选地,在上述增压器中,所述衬套上与所述涡壳配合的表面为外侧表面,所述外侧表面包括第一面以及与所述第一面连接的第二面,所述第二面靠近所述涡壳的内侧,且所述第二面与所述涡壳之间具有变形间隙。Preferably, in the above-described supercharger, a surface of the bushing that cooperates with the volute is an outer side surface, the outer side surface includes a first face and a second face connected to the first face, The second surface is adjacent to an inner side of the volute, and a deformation gap is formed between the second surface and the volute.
优选地,在上述增压器中,所述第二面为平面。Preferably, in the supercharger, the second surface is a flat surface.
一种汽车,包括增压器,所述增压器为上述任一项所述的增压器。A vehicle comprising a supercharger, the supercharger being the supercharger of any of the above.
在上述技术方案中,本实用新型提供的增压器包括涡壳、固定于涡壳上的衬套以及套装于衬套内的曲柄,衬套与曲柄之间具有配合间隙,涡壳的内表面上具有废气导流部,废气导流部相对于涡壳的内表面突出设置,且沿着废气流动方向,废气导流部的顶端高于配合间隙上靠近涡壳的内表面的一端,且废气导流部位于废气流动方向的上游。当涡壳内的废气向衬套与曲柄之间的配合间隙内流动时,其中的一部分废气将与废气导流部相作用,该废气导流部可阻挡废气进一步流动至衬套与曲柄之间的配合间隙内, 进而减少进入上述配合间隙内的废气量。显然,相比于背景技术中所介绍的内容,本实用新型提供的增压器减缓了涡壳内的废气对衬套和曲柄的腐蚀,以使曲柄转动时不容易发生卡滞现象,进而提高与曲柄相连的废气旁通阀门运动时的可靠性。In the above technical solution, the supercharger provided by the utility model comprises a volute, a bush fixed on the volute and a crank sleeved in the bushing, and a matching gap between the bush and the crank, the inner surface of the volute Having an exhaust gas guiding portion, the exhaust gas guiding portion is protruded from the inner surface of the volute, and along the flow direction of the exhaust gas, the top end of the exhaust gas guiding portion is higher than an end of the matching gap near the inner surface of the volute, and the exhaust gas The flow guiding portion is located upstream of the flow direction of the exhaust gas. When the exhaust gas in the volute flows into the matching gap between the bush and the crank, a part of the exhaust gas will interact with the exhaust gas guiding portion, and the exhaust gas guiding portion can block the exhaust gas from flowing further between the bushing and the crank. Within the fit gap, Further, the amount of exhaust gas entering the above-mentioned fitting gap is reduced. Obviously, compared with the content described in the background art, the supercharger provided by the utility model reduces the corrosion of the bushing and the crank by the exhaust gas in the volute, so that the crankshaft is not prone to sticking when the crank rotates, thereby improving Reliability of the wastegate valve connected to the crank when moving.
由于上述增压器具有上述技术效果,包含该增压器的汽车也应具有相应的技术效果。Since the above supercharger has the above technical effects, the automobile including the supercharger should also have a corresponding technical effect.
附图说明DRAWINGS
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型中记载的一些实施例,对于本领域普通技术人员来讲,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings to be used in the embodiments will be briefly described below. Obviously, the drawings in the following description are only in the present invention. Some of the embodiments described may also be used to obtain other figures from those of ordinary skill in the art in view of these drawings.
图1为传统增压器的结构示意图;Figure 1 is a schematic structural view of a conventional supercharger;
图2为本实用新型实施例提供的增压器的部分结构示意图;2 is a partial structural schematic view of a supercharger according to an embodiment of the present invention;
图3为本实用新型实施例提供的增压器的局部放大图;3 is a partial enlarged view of a supercharger provided by an embodiment of the present invention;
图4为本实用新型实施例提供的衬套的结构示意图。4 is a schematic structural view of a bushing provided by an embodiment of the present invention.
附图标记说明:Description of the reference signs:
11-涡壳,12-执行器,13-推杆,14-衬套,15-曲柄,16-废气旁通阀门;11-volute, 12-actuator, 13-push, 14-bush, 15- crank, 16-exhaust bypass valve;
21-涡壳,211-废气导流部,22-推杆,23-衬套,24-曲柄,25-废气旁通阀门。21-volute, 211-exhaust diversion, 22-push, 23-bush, 24- crank, 25-exhaust bypass valve.
具体实施方式detailed description
本实用新型的核心是提供一种增压器,该增压器能够提高废气旁通阀门运动时的可靠性。本实用新型的另一核心是提供一种包含上述增压器的汽车。The core of the present invention is to provide a supercharger that can improve the reliability of the exhaust bypass valve when moving. Another core of the present invention is to provide an automobile including the above-described supercharger.
为了使本领域的技术人员更好地理解本实用新型的技术方案,下面将结合附图对本实用新型作进一步的详细介绍。In order to make those skilled in the art better understand the technical solutions of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
如图2-4所示,本实用新型实施例提供一种增压器,其包括涡壳21、执行器、推杆22、衬套23、曲柄24和废气旁通阀门25,涡壳21上具有进气口、排气口和旁通出气口,进气口和排气口之间连通排气通道,排气通道与旁通出气口之间连通旁通气道,废气旁通阀门25设置于旁通气道上,以此控制旁通气道的连通和关闭。执行器与推杆22固定,推杆22的一端与曲柄24转动连 接,曲柄24套装于衬套23中,两者之间具有配合间隙,衬套23固定于涡壳21上,曲柄24与废气旁通阀门25相固定。增压器工作时,当需要连通或者关闭旁通气道时,执行器可带动推杆22移动,进而驱动曲柄24在衬套23内转动,废气旁通阀门25即可在旁通气道内转动,以此实现旁通气道的连通或者关闭。As shown in FIG. 2-4, the embodiment of the present invention provides a supercharger including a volute 21, an actuator, a push rod 22, a bushing 23, a crank 24, and a wastegate valve 25, on the volute 21 The utility model has an air inlet, an exhaust port and a bypass air outlet, the exhaust passage is communicated between the air inlet and the exhaust port, and the bypass air passage is connected between the exhaust passage and the bypass air outlet, and the waste bypass valve 25 is disposed at The bypass air passage is used to control the communication and closing of the bypass air passage. The actuator is fixed to the push rod 22, and one end of the push rod 22 is rotated with the crank 24. Then, the crank 24 is set in the bushing 23 with a matching gap therebetween, and the bushing 23 is fixed to the scroll 21, and the crank 24 is fixed to the wastegate valve 25. When the supercharger is working, when it is necessary to connect or close the bypass air passage, the actuator can drive the push rod 22 to move, thereby driving the crank 24 to rotate in the bushing 23, and the waste gas bypass valve 25 can be rotated in the bypass air passage to This enables the bypass or bypass of the airway.
本实用新型的改进之一在于,涡壳21的内表面上具有废气导流部211,该废气导流部211相对于涡壳21的内表面突出设置,沿着废气流动方向,废气导流部211的顶端高于前述配合间隙上靠近涡壳21的内表面的一端,且废气导流部211位于废气流动方向的上游,此处的废气流动方向指的是流动时会与废气导流部211接触的废气的流动方向,例如沿着涡壳21的内表面流动的废气。One of the improvements of the present invention is that the inner surface of the volute 21 has an exhaust gas guiding portion 211 protruding from the inner surface of the volute 21 along the flow direction of the exhaust gas, and the exhaust gas guiding portion The top end of the 211 is higher than the end of the fitting gap near the inner surface of the volute 21, and the exhaust gas guiding portion 211 is located upstream of the flow direction of the exhaust gas, where the flow direction of the exhaust gas refers to the flow guiding portion 211 when flowing. The flow direction of the contacted exhaust gas, for example, the exhaust gas flowing along the inner surface of the volute 21.
当涡壳21内的废气向衬套23与曲柄24之间的配合间隙内流动时,其中的一部分废气将与废气导流部211相作用,该废气导流部211可阻挡废气进一步流动至衬套23与曲柄24之间的配合间隙内,进而减少进入上述配合间隙内的废气量。显然,相比于背景技术中所介绍的内容,本实用新型实施例提供的增压器减缓了涡壳21内的废气对衬套23和曲柄24的腐蚀,以使曲柄24转动时不容易发生卡滞现象,进而提高与曲柄24相连的废气旁通阀门25运动时的可靠性。When the exhaust gas in the volute 21 flows into the fitting gap between the bushing 23 and the crank 24, a part of the exhaust gas will interact with the exhaust gas guiding portion 211, which can block the exhaust gas from flowing further to the lining. The fit gap between the sleeve 23 and the crank 24 reduces the amount of exhaust gas entering the mating gap. It is apparent that the supercharger provided by the embodiment of the present invention slows the corrosion of the bushing 23 and the crank 24 by the exhaust gas in the scroll 21, so that the crank 24 does not easily occur when compared with the contents described in the background art. The stuck phenomenon further increases the reliability of the waste bypass valve 25 connected to the crank 24.
具体设置时,上述废气导流部211上与废气接触的面可沿着废气导流部211的法向延伸,但此种方式下,废气与废气导流部211作用后会发生比较大的碰撞,致使废气导流部211受到比较大的冲击力。为了减小废气导流部211受到的冲击力,以此延长废气导流部211的寿命,本实用新型实施例提供的废气导流部211上朝向废气流入一侧的面为导向面,该导向面相对于废气流入方向的法向,向废气流入方向的下游倾斜。可见,废气与上述导向面接触后,在导向面的作用下,两者之间的碰撞力会在不同的方向上被分解,继而减小废气导流部211受到的冲击力。Specifically, the surface of the exhaust gas guiding portion 211 that is in contact with the exhaust gas may extend along the normal direction of the exhaust gas guiding portion 211. However, in this manner, a relatively large collision occurs between the exhaust gas and the exhaust gas guiding portion 211. The exhaust gas guiding portion 211 is caused to receive a relatively large impact force. In order to reduce the impact force of the exhaust gas guiding portion 211, thereby extending the life of the exhaust gas guiding portion 211, the surface of the exhaust gas guiding portion 211 provided on the exhaust gas inflow portion 211 provided by the embodiment of the present invention is a guiding surface. The surface is inclined to the downstream of the exhaust gas inflow direction with respect to the normal direction of the exhaust gas inflow direction. It can be seen that after the exhaust gas contacts the guiding surface, the collision force between the two is decomposed in different directions by the guiding surface, and then the impact force received by the exhaust gas guiding portion 211 is reduced.
废气导流部211上朝向前述配合间隙的一侧的表面可为任意结构形式,但实际工作过程中,会有一部分废气直接作用于废气导流部211上朝向前述配合间隙的一侧的表面,进而进入上述配合间隙内。为此,本实用新型 实施例将废气导流部211上朝向前述配合间隙的一侧的表面设置为弧形面,该弧形面上靠近衬套23的一端具有导流弧面,该导流弧面的导流方向远离衬套23与曲柄24之间的配合间隙。据此,作用于废气导流部211上朝向前述配合间隙的一侧的表面上的废气,将在导流弧面的作用下流向远离上述配合间隙的一侧,进而更大程度地减少流入该配合间隙内的废气的量。The surface of the exhaust gas guiding portion 211 facing the side of the matching gap may be of any configuration, but in actual operation, a part of the exhaust gas directly acts on the surface of the exhaust gas guiding portion 211 facing the side of the matching gap. Further, it enters the above-mentioned matching gap. To this end, the utility model In the embodiment, the surface of the exhaust gas guiding portion 211 facing the side of the matching gap is arranged as an arc surface, and the end of the curved surface near the bushing 23 has a guiding arc surface, and the guiding direction of the guiding arc surface Keep away from the matching gap between the bushing 23 and the crank 24. According to this, the exhaust gas acting on the surface of the exhaust gas guiding portion 211 facing the side of the fitting gap flows toward the side far from the fitting gap by the flow guiding surface, thereby further reducing the inflow. Match the amount of exhaust gas in the gap.
进一步地,衬套23上位于涡壳21内的一端具有导流平面,该导流平面位于所衬套23的外表面上,且衬套23与曲柄24之间的配合间隙位于导流平面的延伸方向的远离侧,该远离侧指的是废气远离前述配合间隙的一侧。上述导流平面亦可阻挡部分废气流入衬套23与曲柄24之间的配合间隙内,尤其当废气导流部211上具有上述导流弧面时,导流平面可沿着导流弧面的导流方向与导流弧面对接,使得废气更加可靠地被导向远离前述配合间隙的位置,以此更大程度地防止曲柄24转动时发生卡滞现象。Further, one end of the bushing 23 located in the volute 21 has a flow guiding plane which is located on the outer surface of the bushing 23, and the matching gap between the bushing 23 and the crank 24 is located at the guiding plane. The far side of the extending direction refers to the side of the exhaust gas away from the aforementioned matching gap. The flow guiding plane can also block part of the exhaust gas from flowing into the matching gap between the bushing 23 and the crank 24. Especially when the exhaust gas guiding portion 211 has the above-mentioned guiding curved surface, the guiding plane can be along the guiding curved surface. The direction of the flow direction is in contact with the flow guiding arc, so that the exhaust gas is more reliably guided away from the position of the aforementioned matching gap, thereby preventing the occurrence of sticking when the crank 24 is rotated to a greater extent.
可以理解地,衬套23在高温环境内容易发生变形,尤其是与涡壳2相接触的位置,当衬套23发生变形时,容易导致衬套23与曲柄24之间的配合间隙变小,同样会出现曲柄24在转动时发生卡滞的情况。将衬套23上与涡壳21配合的表面定义为外侧表面,为了解决上述问题,外侧表面包括第一面以及与该第一面连接的第二面,第二面靠近涡壳21的内侧,且第二面与衬套23的轴线之间的距离小于第一面与衬套23的轴线之间的距离,即第一面的外径大于第二面的外径,使得第二面与涡壳21之间具有变形间隙。具体地,第二面可为曲面,也可为平面,为了便于加工,且提供均匀的变形空间,本实用新型实施例将第二面设置为平面。It can be understood that the bushing 23 is easily deformed in a high temperature environment, especially at a position in contact with the volute 2, and when the bushing 23 is deformed, the fitting gap between the bushing 23 and the crank 24 is easily reduced. Also, there is a case where the crank 24 is stuck when it is rotated. The surface of the bushing 23 that cooperates with the volute 21 is defined as an outer side surface. To solve the above problem, the outer side surface includes a first surface and a second surface connected to the first surface, and the second surface is adjacent to the inner side of the volute 21, And the distance between the second face and the axis of the bushing 23 is smaller than the distance between the first face and the axis of the bushing 23, that is, the outer diameter of the first face is larger than the outer diameter of the second face, so that the second face and the vortex There is a deformation gap between the shells 21. Specifically, the second surface may be a curved surface or a flat surface. In order to facilitate processing and provide a uniform deformation space, the second embodiment of the present invention sets the second surface as a plane.
采用上一技术方案后,即使衬套23发生变形,其与涡壳21之间的变形间隙也可使得衬套23的变形延展至靠近涡壳21的方向,以此防止衬套23变形时压向曲柄24,进而使得衬套23与曲柄24之间的配合间隙更容易保持。With the previous technical solution, even if the bushing 23 is deformed, the deformation gap between the bushing 23 and the volute 21 can extend the deformation of the bushing 23 to the direction close to the volute 21, thereby preventing the bushing 23 from being deformed. To the crank 24, the fit clearance between the bushing 23 and the crank 24 is thereby more easily maintained.
本实用新型实施例提供的汽车包括增压器,该增压器为上述任一技术方案所描述的增压器。由于上述增压器具有上述技术效果,包含该增压器的汽车也应具有相应的技术效果,此处不再赘述。The automobile provided by the embodiment of the present invention includes a supercharger, which is a supercharger described in any of the above technical solutions. Since the above supercharger has the above technical effects, the automobile including the supercharger should also have corresponding technical effects, and details are not described herein again.
以上只通过说明的方式描述了本实用新型的某些示范性实施例,毋庸置疑, 对于本领域的普通技术人员,在不偏离本实用新型的精神和范围的情况下,可以用各种不同的方式对所描述的实施例进行修正。因此,上述附图和描述在本质上是说明性的,不应理解为对本实用新型权利要求保护范围的限制。 The above description of certain exemplary embodiments of the present invention has been described by way of illustration only The described embodiments may be modified in various different ways, without departing from the spirit and scope of the invention. The above drawings and description are to be considered in all respects as illustrative

Claims (7)

  1. 一种增压器,包括涡壳(21)、固定于所述涡壳(21)上的衬套(23)以及套装于所述衬套(23)内的曲柄(24),所述衬套(23)与所述曲柄(24)之间具有配合间隙,其特征在于,所述涡壳(21)的内表面上具有废气导流部(211),所述废气导流部(211)相对于所述涡壳(21)的内表面突出设置,沿着废气流动方向,所述废气导流部(211)的顶端高于所述配合间隙上靠近所述涡壳(21)的内表面的一端,且所述废气导流部(211)位于所述废气流动方向的上游。A supercharger includes a scroll (21), a bushing (23) fixed to the scroll (21), and a crank (24) fitted in the bush (23), the bush (23) having a matching gap with the crank (24), characterized in that the inner surface of the scroll (21) has an exhaust gas guiding portion (211), and the exhaust gas guiding portion (211) is opposite Protruding on an inner surface of the volute (21), the top end of the exhaust gas guiding portion (211) is higher than the inner surface of the volute (21) on the fitting gap along the flow direction of the exhaust gas. One end, and the exhaust gas guiding portion (211) is located upstream of the flow direction of the exhaust gas.
  2. 根据权利要求1所述的增压器,其特征在于,所述废气导流部(211)上朝向废气流入一侧的面为导向面,所述导向面相对于所述废气流入方向的法向,向所述废气流入方向的下游倾斜。The supercharger according to claim 1, wherein a surface of the exhaust gas guiding portion (211) facing the inflow side of the exhaust gas is a guiding surface, and the guiding surface is normal with respect to the inflow direction of the exhaust gas. It is inclined to the downstream of the inflow direction of the exhaust gas.
  3. 根据权利要求1所述的增压器,其特征在于,所述废气导流部(211)上朝向所述配合间隙的一侧为弧形面,所述弧形面上靠近所述衬套(23)的一端具有导流弧面,所述导流弧面的导流方向远离所述配合间隙。The supercharger according to claim 1, wherein a side of the exhaust gas guiding portion (211) facing the fitting gap is an arcuate surface, and the curved surface is adjacent to the bushing ( One end of 23) has a guiding arc surface, and the guiding direction of the guiding arc surface is away from the fitting gap.
  4. 根据权利要求1所述的增压器,其特征在于,所述衬套(23)上位于所述涡壳(21)内的一端具有导流平面,所述导流平面位于所述衬套(23)的外表面上,且所述配合间隙位于所述导流平面的延伸方向的远离侧。A supercharger according to claim 1, wherein one end of said bushing (23) located in said scroll (21) has a flow guiding plane, said flow guiding plane being located in said bushing ( 23) on the outer surface, and the fitting gap is located on a far side of the extending direction of the flow guiding plane.
  5. 根据权利要求1-4中任一项所述的增压器,其特征在于,所述衬套(23)上与所述涡壳(21)配合的表面为外侧表面,所述外侧表面包括第一面以及与所述第一面连接的第二面,所述第二面靠近所述涡壳(21)的内侧,且所述第二面与所述涡壳(21)之间具有变形间隙。The supercharger according to any one of claims 1 to 4, characterized in that the surface of the bushing (23) that cooperates with the volute (21) is an outer side surface, and the outer side surface includes a One side and a second side connected to the first surface, the second surface is adjacent to an inner side of the volute (21), and a deformation gap is formed between the second surface and the volute (21) .
  6. 根据权利要求5所述的增压器,其特征在于,所述第二面为平面。The supercharger of claim 5 wherein said second face is planar.
  7. 一种汽车,包括增压器,其特征在于,所述增压器为权利要求1-6中任一项所述的增压器。 A vehicle, including a supercharger, characterized in that the supercharger is the supercharger according to any one of claims 1-6.
PCT/CN2014/093908 2014-08-13 2014-12-16 Supercharger and automobile WO2016023315A1 (en)

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