WO2016015230A1 - 发光体、该发光体的制造方法及该发光体的应用 - Google Patents
发光体、该发光体的制造方法及该发光体的应用 Download PDFInfo
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- WO2016015230A1 WO2016015230A1 PCT/CN2014/083262 CN2014083262W WO2016015230A1 WO 2016015230 A1 WO2016015230 A1 WO 2016015230A1 CN 2014083262 W CN2014083262 W CN 2014083262W WO 2016015230 A1 WO2016015230 A1 WO 2016015230A1
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- WIPO (PCT)
- Prior art keywords
- illuminator
- light source
- molding cavity
- illuminant
- mold
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42B—EXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION
- F42B6/00—Projectiles or missiles specially adapted for projection without use of explosive or combustible propellant charge, e.g. for blow guns, bows or crossbows, hand-held spring or air guns
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S2/00—Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V19/00—Fastening of light sources or lamp holders
- F21V19/001—Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V23/00—Arrangement of electric circuit elements in or on lighting devices
- F21V23/003—Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V23/00—Arrangement of electric circuit elements in or on lighting devices
- F21V23/04—Arrangement of electric circuit elements in or on lighting devices the elements being switches
Definitions
- the present invention relates to an illuminant, a method of manufacturing the same, and an application of the illuminant as a toy bullet.
- An illuminator comprising a plastic shell and a illuminating assembly completely covered by the plastic shell, the plastic shell being an integrally formed structure, the illuminating assembly being in close contact with the plastic shell, wherein the illuminant is a solid structure;
- the light emitting component includes a vibration switch and at least one light source, and the light source emits light after the vibration switch is triggered.
- the lighting assembly is located at the center of the plastic housing.
- the plastic shell is an ABS plastic shell or a PC plastic shell.
- the light source is an LED.
- the light source is an RGB-LED or a monochromatic LED.
- the lighting assembly further comprises a control element for controlling the lighting state of the light source.
- control element is a control circuit board or an IC control chip.
- control element is a control circuit board
- the light source and the vibration switch are fixed on the control circuit board and electrically connected to the control circuit board.
- the plurality of light sources are respectively fixed on opposite surfaces of the control circuit board.
- the light emitting state of the light source comprises at least one of the following: a light emitting color, a normally bright state, and a flashing state.
- the illuminant is in the shape of a sphere, an ellipsoid, a cylinder, a cone, or a truncated cone.
- the illuminant has a maximum diameter of 4 mm to 20 mm.
- the light emitting assembly further includes a battery, and the battery is electrically connected to the light source through the vibration switch for supplying power to the light source.
- the battery is a button battery or a silicon photo battery.
- the illuminant is a BB bomb.
- An application of the illuminant as described above as a toy bullet wherein the illuminating body vibrates the illuminator when the illuminant is emitted by the transmitting mechanism, so that the vibration switch of the illuminating component of the illuminating body is triggered,
- the light source of the light-emitting component emits light such that the light-emitting body emits light after being emitted.
- the mold is provided with a molding cavity, and a support for supporting the light-emitting assembly, the inner wall of the molding cavity is provided with a positioning hole, and the support member is at least partially capable of passing through the positioning hole, and Extending into the molding cavity;
- the plastic is cooled and solidified, and the formed illuminant is taken out.
- the support member is two support columns, and the positioning holes have two, and the two support columns respectively pass through the two positioning holes.
- the molding cavity of the mold has a maximum diameter of 4 mm to 21 mm; or/and, when the plastic is injected into the molding cavity of the mold, the temperature of the mold is controlled at 70 ° C - 90 ° C .
- the plastic shell of the illuminator is coated with a light-emitting component having a light source.
- the vibration switch of the light-emitting component is triggered, and the light source emits light, so that the observer can easily observe the illuminant. Movement track.
- Figure 1 is a schematic illustration of a preferred embodiment of an illuminator of the present invention.
- FIG. 2 is a schematic view of a preferred embodiment of a light-emitting assembly of an illuminator of the present invention.
- an illuminator 1 includes a transparent plastic case 10 and a light-emitting assembly 20 completely covered by the plastic case 10.
- the plastic case 10 is an integrally formed structure, and the light-emitting assembly 20 is in close contact with the plastic case 10, so that the light-emitting body 1 has a solid structure.
- the lighting assembly 20 is located at the center of the plastic housing 10.
- the light-emitting assembly 20 can also be offset from the center of the plastic shell 10, as long as the plastic shell 10 can completely cover the light-emitting assembly 20, so that the light-emitting assembly 20 is not exposed to the outside of the plastic shell 10, thereby It functions to protect the light-emitting assembly 20.
- the light-emitting assembly 20 is disposed away from the side of the plastic casing 10 such that the plastic on one side of the light-emitting assembly 20 is much less than the plastic on the other opposite side.
- the plastic shell 10 is an ABS (acrylonitrile-butadiene-styrene copolymer) plastic shell or a PC (polycarbonate) plastic shell.
- the illuminant 1 may have a spherical shape, and the diameter thereof may be designed according to actual needs. For example, the diameter may be 4 mm, 4.5 mm, 5.0 mm, 5.5 mm, 6.0 mm, 6.5 mm, 7.0 mm, 7.5 mm, 8.0 mm.
- the diameter of the illuminant 1 is a value between any two of the above, for example, the diameter ranges from 4 mm to 17.5 mm, and the diameter of the illuminant 1 may be selected to be 17 mm.
- the plastic shell 10 may also be other types of plastic shells.
- the plastic shell 10 may be a PVC (polyvinyl chloride polymer) plastic shell.
- the shape of the illuminator 1 may be an ellipsoidal shape, a cylindrical shape, a conical shape, or a truncated cone shape.
- the maximum diameter can be designed according to actual needs, for example, the maximum diameter can be 4mm, 4.5mm, 5.0mm, 5.5mm, 6.0mm, 6.5mm, 7.0mm, 7.5mm, 8.0mm, 8.5mm, 9.0mm , 9.5mm, 10mm, 10.5mm, 11mm, 11.5mm, 12mm, 12.5mm, 13.0mm, 13.5mm, 14.0mm, 14.5mm, 15.0mm, 15.5mm, 16.0mm, 16.5mm, 17.0mm, 17.5mm, 18mm , 18.5 mm, 19.0 mm, 19.5 mm, 20.0 mm.
- the light-emitting assembly 20 includes a control element 21, a vibration switch 22, two light sources 24, and a battery 26.
- the control element 21 is a control circuit board for controlling the light source 24 and/or the vibration switch 22.
- the surface and/or the interior of the control element 21 may be provided with circuitry (not shown) electrically connecting the vibration switch 22, the light source 24, and the battery 26, and for controlling the light source 24 and/or The control unit (not shown) of the vibration switch 22 is described.
- the light source 24, the battery 26 and the vibration switch 22 are fixed to the control element 21 and are electrically connected to each other by a control element 21.
- the control element 21 can control the lighting state of the light source 24. After the vibration switch 22 is triggered, the light source 24 emits light.
- the control element 21 can be used as a carrier of the light source 24, the battery 26 and the vibration switch 22, and is convenient for mounting and positioning the light source 24, the battery 26 and the vibration switch 22.
- control element 21 can also be other structures.
- control element is an IC (Integrated Circuit) control chip, and the IC control chip is small in size, which is convenient for reducing the light-emitting component 20 The volume, in turn, reduces the volume of the entire illuminator 1.
- IC Integrated Circuit
- the vibration switch 22 can be triggered to sense the vibration of the illuminant 1 , thereby electrically connecting the light source 24 and the battery 26 . Specifically, the vibration switch 22 can be set to trigger when the vibration of the illuminant 1 reaches a certain intensity to prevent the occurrence of erroneous operations.
- the shock switch 22 can be applied with any suitable type of shock-sensitive switch, such as a spring switch, a ball switch, or other type of switch.
- the light emitting state of the light source 24 includes at least one of the following: a light emitting color, a normally bright state, and a flashing state.
- the light source 24 can be an RGB-LED (three-color light-emitting diode) or a single-color LED.
- the light source 24 is an RGB-LED
- the control element controls the light source 24 to be in a flash state when the shock switch 22 is triggered, and the light source 24 is selectively selectable
- the ground emits red, green, or blue light.
- the light source 24 is an RGB-LED, and after the vibration switch 22 is triggered, the control element 21 controls the light source 24 to sequentially emit red, green, and blue light, and is in Always on.
- the light source 24 is a single color LED that controls the light source 24 to be in a flash state when the shock switch 22 is triggered.
- the number of the light sources 24 can be designed according to actual needs, and the positional relationship with respect to the control element 21 can also be changed accordingly.
- the light source 24 is one.
- control element 21 is a control circuit board, and the number of the light sources 24 is plural, respectively fixed on opposite surfaces of the control circuit board.
- control element 21 is a control circuit board, the number of the light sources 24 being plural, and both being fixed on a surface of the control circuit board opposite the vibration switch 22.
- the battery 26 is electrically connected to the light source 24 through the vibration switch 22 for supplying power to the light source 24.
- the battery 26 is a button battery or a silicon photo battery. When the battery 26 is a silicon photo cell, the battery 26 can be automatically charged under light such as sunlight, thereby allowing the illuminant 1 to be reused again.
- the illuminator 1 can be used as a toy bullet, or as a decorative piece, a game prop, or the like.
- the illuminant 1 can be applied as a toy bullet, and a launching mechanism (not shown) emits the illuminator 1, and the launching mechanism vibrates the illuminator 1 to make the illuminant
- the vibration switch 22 of the light-emitting assembly 20 of 1 is triggered, and the light source 24 emits light so that the light-emitting body 1 emits light after being emitted, and the trajectory of the light-emitting body 1 can be easily observed by an observer.
- the illuminant 1 is a BB bomb.
- the vibration switch 22 is triggered, and the light source 24 emits light, making the trajectory of the BB bomb clearly visible, improving the observability of the BB bomb.
- the present invention also provides a method of manufacturing the illuminator 1.
- the specific structure of the illuminant 1 is as described above, and will not be described in detail herein.
- a method of manufacturing the illuminator 1 of the present embodiment includes the following steps:
- Step a providing a mold, the mold is provided with a molding cavity, and a support for supporting the light-emitting assembly 20, the inner wall of the molding cavity is provided with a positioning hole, and the support member is at least partially capable of passing through the The holes are positioned and protruded into the molding cavity.
- the support member is two support columns, and the positioning holes are correspondingly disposed, and the two support columns respectively pass through the two positioning holes.
- the shape and size of the cross section of the support post is adapted to the shape and size of the locating hole so that the support post itself can seal the locating hole without the need for additional sealing elements.
- the support column can be freely stretched and retracted in the positioning hole along the axial direction of the positioning hole to be separated from the light-emitting assembly 20.
- the shape of the cross section of the support post and the shape of the positioning hole may be circular, elliptical, polygonal, or the like.
- the support post is a cylinder
- the positioning hole is a circular through hole, and is supported.
- the diameter of the column is substantially equal to the diameter of the positioning hole.
- the structure of the support member is not limited to the above-mentioned support column, and may be other structures.
- the support member is a clamp, and the positioning hole is provided with an automatic closing near the opening of the molding cavity. Sealing valve. When the support member extends from the positioning hole into the molding cavity of the mold, the support member opens the sealing valve; when the support member is withdrawn from the molding cavity of the mold, the sealing valve automatically closes.
- the shape of the molding cavity of the mold matches the shape of the illuminator 1.
- the shape of the illuminant 1 may be a spherical shape, an ellipsoidal shape, a cylindrical shape, a conical shape, or a truncated cone shape, and the shape of the molding cavity of the mold corresponds to Spherical, ellipsoidal, cylindrical, conical, or truncated.
- the dimensions of the forming cavity of the mould are substantially adapted to the dimensions of the illuminant 1.
- the molding cavity of the mold is also spherical, and the diameter of the molding cavity may be 4 mm, 4.5 mm, 5.0 mm, 5.5 mm, 6.0 mm, 6.5 mm, 7.0 mm, 7.5. Mm, 8.0mm, 8.5mm, 9.0mm, 9.5mm, 10mm, 10.5mm, 11mm, 11.5mm, 12mm, 12.5mm, 13.0mm, 13.5mm, 14.0mm, 14.5mm, 15.0mm, 15.5mm, 16.0mm, 16.5mm, 17.0mm, 17.5mm, 18mm.
- the diameter of the molding cavity may be a value between any two of the above. For example, if the diameter of the molding cavity ranges from 4 mm to 17.5 mm, then 17.0 mm can be selected.
- the molding cavity of the mold is also the same shape, and the maximum diameter of the molding cavity may be 4 mm, 4.5 mm, 5.0 mm, 5.5 mm.
- the maximum diameter of the molding cavity may be a value between any two of the above.
- the mold may be a rapid mold.
- Step b placing the light-emitting assembly 20 in a molding cavity of the mold, and the support member positions the light-emitting assembly 20 at a central position of the molding cavity.
- the support positions the lighting assembly 20 in a center position of the molding cavity of the mold.
- the support positions the light-emitting assembly 20 at a position offset from the center of the molding cavity of the mold.
- Step c injecting molten plastic into the molding cavity of the mold, and pulling the support member along the positioning hole away from the molding cavity of the mold.
- the temperature of the mold may be controlled at 70 ° C, 72 ° C, 75 ° C, 77 ° C, 80 ° C, 82 ° C, 85 °. C, 87 ° C, 90 ° C. Or, the temperature value between any two of the above.
- the support member is two support columns, the support column is retracted from the molding cavity of the mold into the positioning hole, and the support column itself can seal the positioning hole without an additional sealing member.
- the sealing valve of the positioning hole near the opening of the molding cavity of the mold is automatically closed.
- step d the plastic is cooled and solidified, and the formed illuminator 1 is taken out.
- the manner in which the plastic is cooled can be either natural cooling or accelerated cooling by a cooling medium.
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Abstract
一种发光体(1),包括一塑料壳(10)及被所述塑料壳(10)完全包覆的一发光组件(20),所述塑料壳(10)为一体成型结构,所述发光组件(20)与所述塑料壳(10)紧密接触,使所述发光体(1)为实心结构;所述发光组件(20)包括一震动开关(22)及至少一光源(24),所述震动开关(22)被触发后,所述光源(24)会发光。所述发光体(1)的塑料壳(10)包覆一具有光源的发光组件(20),所述发光体(1)作为玩具子弹应用被发射时,发光组件(20)的震动开关(22)被触发,光源发光,使得观测者能轻易地观察到所述发光体(1)的运动轨迹。
Description
本发明涉及一种发光体、该发光体的制造方法以及该发光体作为玩具子弹的应用。
玩具枪的子弹发射出去后,其轨迹难以被观测者发现。鉴于此种情况,目前市场上使用的一种方法是在玩具枪上增加红外射线,通过光线照亮子弹,使子弹呈现亮点,但是子弹体积小,且发射出后形成抛物线的轨迹,子弹仅在枪口能被发现。子弹射出后,依然不能轻易被观察到。
鉴于以上,有必要提供一种可被轻易观察到的发光体,所述发光体作为玩具子弹可被轻易观察到弹道,还有必要提供所述发光体的制造方法。
一种发光体,包括一塑料壳及被所述塑料壳完全包覆的一发光组件,所述塑料壳为一体成型结构,所述发光组件与所述塑料壳紧密接触,使所述发光体为实心结构;所述发光组件包括一震动开关及至少一光源,所述震动开关被触发后,所述光源会发光。
优选地,所述发光组件位于所述塑料壳的中心。
优选地,所述塑料壳为ABS塑料壳或PC塑料壳。
优选地,所述光源为LED。
优选地,所述光源为RGB-LED,或者为单色LED。
优选地,所述发光组件还包括用于控制所述光源的发光状态的控制元件。
优选地,所述控制元件为控制电路板或IC控制芯片。
优选地,所述控制元件为控制电路板,所述光源及所述震动开关固定在所述控制电路板上,并且与所述控制电路板电连接。
优选地,所述光源有多个,分别固定在所述控制电路板的相对两个表面上。
优选地,所述光源的发光状态包括如下至少一种:发光颜色,常亮状态,闪光状态。
优选地,所述发光体为圆球状、椭球状、圆柱状、圆锥状、或圆台状。
优选地,所述发光体的最大直径为4mm-20mm。
优选地,所述发光组件还包括电池,所述电池通过所述震动开关与所述光源电连接,用于给所述光源供电。
优选地,所述电池为纽扣式电池或硅光电池。
优选地,所述发光体为BB弹。
一种如上所述的发光体作为玩具子弹的应用,所述发光体被发射机构发射时,所述发射机构振动所述发光体,使所述发光体的发光组件的震动开关被触发,所述发光组件的光源发光,使得所述发光体被射出后会发光。
一种如上所述的发光体的制造方法,包括以下步骤:
提供一模具,所述模具设有成型腔、以及用于支撑所述发光组件的支撑件,所述成型腔的内壁设有定位孔,所述支撑件至少部分能够穿过所述定位孔,并伸入到所述成型腔内;
将所述发光组件放置于所述模具的成型腔内,并且所述支撑件将所述发光组件定位在所述成型腔的中部位置,使所述发光组件与所述成型腔的内壁周围均存在间距;
将熔融的塑料注射入所述模具的成型腔内,并将所述支撑件沿所述定位孔抽离所述模具的成型腔;以及
冷却固化所述塑料,取出成型好的所述发光体。
优选地,所述支撑件为两个支撑柱,所述定位孔有两个,两个所述支撑柱分别穿过两个所述定位孔。
优选地,所述模具的成型腔的最大直径为4mm-21mm;或/及,将所述塑料注射入所述模具的成型腔内时,所述模具的温度控制在70°C -90°C。
所述发光体的塑料壳包覆一具有光源的发光组件,所述发光体作为玩具子弹被发射时,发光组件的震动开关被触发,光源发光,使得观测者能轻易地观察到所述发光体的运动轨迹。
图1是本发明发光体的较佳实施方式的示意图。
图2是本发明发光体的发光组件的较佳实施方式的示意图。
请参照图1和图2,本发明较佳实施方式的发光体1,包括一个透明的塑料壳10及被所述塑料壳10完全包覆的一个发光组件20。所述塑料壳10为一体成型结构,所述发光组件20与所述塑料壳10紧密接触,使所述发光体1为实心结构。例如,在图示的实施例中,所述发光组件20位于所述塑料壳10的中心。当然,在本发明中,发光组件20也可以偏离所述塑料壳10的中心,只要塑料壳10能够完全包覆住发光组件20即可,使发光组件20不会暴露在塑料壳10外侧,从而起到保护发光组件20的作用。例如,发光组件20偏离塑料壳10的一侧设置,使发光组件20的一侧的塑料远少于另一相对侧的塑料。
具体在图示的实施例中,所述塑料壳10为ABS(丙烯腈-丁二烯-苯乙烯共聚物)塑料壳或PC(聚碳酸酯)塑料壳。所述发光体1可以呈圆球状,其直径可以根据实际需要来设计,例如,直径可以为4mm,4.5mm,5.0mm,5.5mm,6.0mm,6.5mm,7.0mm,7.5mm,8.0mm,8.5mm,9.0mm,9.5mm,10mm,10.5mm,11mm,11.5mm,12mm,12.5mm,13.0mm,13.5mm,14.0mm,14.5mm,15.0mm,15.5mm,16.0mm,16.5mm,17.0mm,17.5mm。或者,所述发光体1的直径为上述任意二者之间的数值,例如,直径范围为4mm-17.5mm,则所述发光体1的直径可以选择为17mm。
需要说明的是,在其它实施例中,所述塑料壳10也可以为其他类型的塑料壳,例如,所述塑料壳10可以为PVC(Polyvinyl chloride polymer,聚氯乙烯)塑料壳。
在其它实施方式中,所述发光体1的形状也可以为椭球状、圆柱状、圆锥状、或圆台状。此时,其最大直径可以根据实际需要来设计,例如,最大直径可以为4mm,4.5mm,5.0mm,5.5mm,6.0mm,6.5mm,7.0mm,7.5mm,8.0mm,8.5mm,9.0mm,9.5mm,10mm,10.5mm,11mm,11.5mm,12mm,12.5mm,13.0mm,13.5mm,14.0mm,14.5mm,15.0mm,15.5mm,16.0mm,16.5mm,17.0mm,17.5mm,18mm,18.5mm,19.0mm,19.5mm,20.0mm。
所述发光组件20的具体结构可以根据实际需要来设计,例如,在图示的实施例中,所述发光组件20包括一个控制元件21、一个震动开关22、两个光源24及一个电池26。
所述控制元件21为一个控制电路板,用于控制所述光源24及/或所述震动开关22。所述控制元件21的表面及/或内部可以设置有电连接所述震动开关22、所述光源24以及所述电池26的电路(图未示)以及用于控制所述光源24及/或所述震动开关22的控制部(图未示)。所述光源24、所述电池26及所述震动开关22固定在所述控制元件21上,并且通过控制元件21相互电连接。所述控制元件21可控制所述光源24的发光状态。所述震动开关22被触发后,所述光源24会发光。本实施方式中,所述控制元件21同时可以作为光源24、电池26及震动开关22的载体使用,便于安装与定位光源24、电池26及震动开关22。
当然,在本发明中,控制元件21也可以为其他结构,例如,在其它实施方式中,所述控制元件为IC(Integrated Circuit)控制芯片,IC控制芯片的体积较小,便于缩小发光组件20的体积,进而缩小整个发光体1的体积。
所述震动开关22能够感应所述发光体1的震动而被触发,进而使得所述光源24与所述电池26之间电性导通。具体地,所述震动开关22可以设置为所述发光体1的震动达到一定强度时才触发,以防止误操作的发生。所述震动开关22可以应用任何合适类型的震动感应式开关,例如弹簧开关、滚珠开关或者其他类型的开关。
所述光源24的发光状态包括如下至少一种:发光颜色,常亮状态,闪光状态。所述光源24可以为RGB-LED(三色光-发光二极管),也可以为单色LED。
例如,在其中一个实施例中,所述光源24为RGB-LED,当所述震动开关22被触发后,所述控制元件控制所述光源24处于闪光状态,并且使所述光源24可选择性地发出红光、绿光、或蓝光。
在其中一个实施例中,所述光源24为RGB-LED,当所述震动开关22被触发后,所述控制元件21控制所述光源24依次轮流发出红光、绿光、及蓝光,并且处于常亮状态。
在其中一个实施例中,所述光源24为单色LED,当所述震动开关22被触发后,所述控制元件21控制所述光源24处于闪光状态。
所述光源24的数量可以根据实际需要来设计,并且相对于控制元件21的位置关系也可以相应改变。例如,在其中一个实施例中,所述光源24为一个。
在其它实施方式中,控制元件21为控制电路板,所述光源24的数量有多个,分别固定在所述控制电路板的相对两个表面上。
在其它实施例中,控制元件21为控制电路板,所述光源24的数量有多个,并且均固定在所述控制电路板与所述震动开关22相背对的表面上。
所述电池26通过所述震动开关22与所述光源24电连接,用于给所述光源24供电。所述电池26为纽扣式电池或硅光电池。当所述电池26为硅光电池时,所述电池26在太阳光等光线下可自动充电,从而使发光体1再次重复利用。
所述发光体1可以作为玩具子弹,也可以作为装饰件、游戏道具等等。例如,在本实施方式中,所述发光体1可作为玩具子弹被应用,发射机构(图未示)发射所述发光体1,所述发射机构振动所述发光体1,使所述发光体1的发光组件20的震动开关22被触发,所述光源24发光,使得所述发光体1被射出后会发光,可被观测者轻易地观察到所述发光体1的弹道。
具体地,所述发光体1为BB弹。当BB弹被弹射出去时,所述震动开关22被触发,所述光源24发光,使BB弹的弹道清楚可见,提高了BB弹的可观察性。
另外,基于上述发光体1,本发明还提供一种用于制造发光体1的制造方法。发光体1的具体结构如上述描述,在此不再详细赘述。
本实施方式的发光体1的制造方法,包括如下步骤:
步骤a,提供一个模具,所述模具设有成型腔、以及用于支撑所述发光组件20的支撑件,所述成型腔的内壁设有定位孔,所述支撑件至少部分能够穿过所述定位孔,并伸入到所述成型腔内。
具体在本实施例中,所述支撑件为两个支撑柱,所述定位孔对应设置两个,所述两个支撑柱分别穿过所述两个定位孔。支撑柱的横截面的形状及尺寸与定位孔的形状及尺寸相适配,使支撑柱自身可以密封定位孔,而无需额外的密封元件。同时,支撑柱在定位孔内沿定位孔的轴向可以自由伸缩,以便于与发光组件20相分离。
支撑柱的横截面的形状、及定位孔的形状可以为圆形、椭圆型、多边形等等,例如,在本实施方式中,支撑柱为圆柱体,定位孔为圆形的通孔,并且支撑柱的直径基本等于定位孔的直径。
需要说明的是,支撑件的结构不限于为上述支撑柱,也可以为其他结构,例如,在其它实施方式中,所述支撑件为一个夹具,定位孔靠近成型腔的开口处设有自动闭合的密封阀。当支撑件从定位孔伸入到模具的成型腔时,支撑件顶开密封阀;当支撑件从模具的成型腔退出时,密封阀自动闭合。
所述模具的成型腔的形状与发光体1的形状相匹配,例如,发光体1的形状可以为圆球状、椭球状、圆柱状、圆锥状、或圆台状,模具的成型腔的形状对应为圆球状、椭球状、圆柱状、圆锥状、或圆台状。
所述模具的成型腔的尺寸与发光体1的尺寸基本相适配。例如,当发光体1为圆球状时,所述模具的成型腔也为圆球状,并且成型腔的直径可以为4mm,4.5mm,5.0mm,5.5mm,6.0mm,6.5mm,7.0mm,7.5mm,8.0mm,8.5mm,9.0mm,9.5mm,10mm,10.5mm,11mm,11.5mm,12mm,12.5mm,13.0mm,13.5mm,14.0mm,14.5mm,15.0mm,15.5mm,16.0mm,16.5mm,17.0mm,17.5mm,18mm。或者,成型腔的直径可以为上述任意二者之间的数值。例如,成型腔的直径范围为4mm-17.5mm,则可以选择17.0mm。
当发光体1为椭球状、圆柱状、圆锥状、或圆台状时,所述模具的成型腔也为相同的形状,并且成型腔的最大直径可以为4mm,4.5mm,5.0mm,5.5mm,6.0mm,6.5mm,7.0mm,7.5mm,8.0mm,8.5mm,9.0mm,9.5mm,10mm,10.5mm,11mm,11.5mm,12mm,12.5mm,13.0mm,13.5mm,14.0mm,14.5mm,15.0mm,15.5mm,16.0mm,16.5mm,17.0mm,17.5mm,18mm,18.5mm,19mm,19.5mm,20mm,20.5mm,21mm。或者,成型腔的最大直径可以为上述任意二者之间的数值。
进一步的,所述模具可为快速模具。
步骤b,将所述发光组件20放置于所述模具的成型腔内,并且所述支撑件将所述发光组件20定位在所述成型腔的中部位置。
具体在图示的实施例中,所述支撑件将所述发光组件20定位在模具的成型腔的正中位置。当然,在其他实施例中,所述支撑件将所述发光组件20定位在偏离所述模具的成型腔的中心的位置。
步骤c,将熔融的塑料注射入所述模具的成型腔内,并将所述支撑件沿所述定位孔抽离所述模具的成型腔。
具体在本实施例中,为了提高塑料壳的成型质量,可以将所述模具的温度控制在70°C,72°C,75°C,77°C,80°C,82°C,85°C,87°C,90°C。或者,上述任意二者之间的温度值。当所述支撑件为两个支撑柱,所述支撑柱从模具的成型腔退入到定位孔内,同时支撑柱自身可以密封定位孔,而无需额外的密封元件。
当所述支撑件为一个夹具,所述夹具从模具的成型腔退出时,定位孔靠近模具的成型腔的开口处的密封阀自动闭合。
步骤d,冷却固化所述塑料,取出成型好的所述发光体1。
冷却所述塑料的方式,可以采用自然冷却,或者通过冷却介质来加速冷却。
可以理解的是,对于本领域的普通技术人员来说,可以根据本发明的技术构思做出其它各种相应的改变与变形,而所有这些改变与变形都应属于本发明权利要求的保护范围。
Claims (19)
- 一种发光体,其特征在于:所述发光体包括一塑料壳及被所述塑料壳完全包覆的一发光组件,所述塑料壳为一体成型结构,所述发光组件与所述塑料壳紧密接触,使所述发光体为实心结构;所述发光组件包括一震动开关及至少一光源,所述震动开关被触发后,所述光源会发光。
- 如权利要求1所述的发光体,其特征在于:所述发光组件位于所述塑料壳的中心。
- 如权利要求1所述的发光体,其特征在于:所述塑料壳为ABS塑料壳或PC塑料壳。
- 如权利要求1所述的发光体,其特征在于:所述光源为LED。
- 如权利要求4所述的发光体,其特征在于:所述光源为RGB-LED,或者为单色LED。
- 如权利要求1所述的发光体,其特征在于:所述发光组件还包括用于控制所述光源的发光状态的控制元件。
- 如权利要求6所述的发光体,其特征在于:所述控制元件为控制电路板或IC控制芯片。
- 如权利要求7所述的发光体,其特征在于:所述控制元件为控制电路板,所述光源及所述震动开关固定在所述控制电路板上,并且与所述控制电路板电连接。
- 如权利要求8所述的发光体,其特征在于:所述光源有多个,分别固定在所述控制电路板的相对两个表面上。
- 如权利要求6所述的发光体,其特征在于:所述光源的发光状态包括如下至少一种:发光颜色,常亮状态,闪光状态。
- 如权利要求1所述的发光体,其特征在于:所述发光体为圆球状、椭球状、圆柱状、圆锥状、或圆台状。
- 如权利要求11所述的发光体,其特征在于:所述发光体的最大直径为4mm-20mm。
- 如权利要求1-12任一项所述的发光体,其特征在于:所述发光组件还包括电池,所述电池通过所述震动开关与所述光源电连接,用于给所述光源供电。
- 如权利要求13所述的发光体,其特征在于:所述电池为纽扣式电池或硅光电池。
- 如权利要求13所述的发光体,其特征在于:所述发光体为BB弹。
- 一种如权利要求1-14中任一项所述的发光体作为玩具子弹的应用,所述发光体被发射机构发射时,所述发射机构振动所述发光体,使所述发光体的发光组件的震动开关被触发,所述发光组件的光源发光,使得所述发光体被射出后会发光。
- 一种如权利要求1-14任一项所述的发光体的制造方法,包括以下步骤:提供一模具,所述模具设有成型腔、以及用于支撑所述发光组件的支撑件,所述成型腔的内壁设有定位孔,所述支撑件至少部分能够穿过所述定位孔,并伸入到所述成型腔内;将所述发光组件放置于所述模具的成型腔内,并且所述支撑件将所述发光组件定位在所述成型腔的中部位置,使所述发光组件与所述成型腔的内壁周围均存在间距;将熔融的塑料注射入所述模具的成型腔内,并将所述支撑件沿所述定位孔抽离所述模具的成型腔;以及冷却固化所述塑料,取出成型好的所述发光体。
- 如权利要求17所述的发光体的制造方法,其特征在于:所述支撑件为两个支撑柱,所述定位孔有两个,两个所述支撑柱分别穿过两个所述定位孔。
- 如权利要求17所述的发光体的制造方法,其特征在于:所述模具的成型腔的最大直径为4mm-21mm;或/及,将所述塑料注射入所述模具的成型腔内时,所述模具的温度控制在70°C -90°C。
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| PCT/CN2014/083262 WO2016015230A1 (zh) | 2014-07-29 | 2014-07-29 | 发光体、该发光体的制造方法及该发光体的应用 |
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| US20040099173A1 (en) * | 2002-11-01 | 2004-05-27 | Rector Harry Eugene | Non-incendiary directionally illuminated tracer bullet |
| CN2699232Y (zh) * | 2004-01-20 | 2005-05-11 | 薛浩亮 | 玩具子弹 |
| CN201413086Y (zh) * | 2009-06-22 | 2010-02-24 | 林成材 | 一种发光玩具子弹 |
| US7980178B1 (en) * | 2010-02-12 | 2011-07-19 | The United States Of America As Represented By The Secretary Of The Army | Environmentally friendly percussion primer |
| CN102213571A (zh) * | 2011-05-26 | 2011-10-12 | 董剑 | 交通肇事报警弹 |
| CN204085331U (zh) * | 2014-07-29 | 2015-01-07 | 深圳市大疆创新科技有限公司 | 发光体 |
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| US20040099173A1 (en) * | 2002-11-01 | 2004-05-27 | Rector Harry Eugene | Non-incendiary directionally illuminated tracer bullet |
| CN2699232Y (zh) * | 2004-01-20 | 2005-05-11 | 薛浩亮 | 玩具子弹 |
| CN201413086Y (zh) * | 2009-06-22 | 2010-02-24 | 林成材 | 一种发光玩具子弹 |
| US7980178B1 (en) * | 2010-02-12 | 2011-07-19 | The United States Of America As Represented By The Secretary Of The Army | Environmentally friendly percussion primer |
| CN102213571A (zh) * | 2011-05-26 | 2011-10-12 | 董剑 | 交通肇事报警弹 |
| CN204085331U (zh) * | 2014-07-29 | 2015-01-07 | 深圳市大疆创新科技有限公司 | 发光体 |
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