WO2016008175A1 - Method for separating and purifying p-dichlorobenzene - Google Patents

Method for separating and purifying p-dichlorobenzene Download PDF

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Publication number
WO2016008175A1
WO2016008175A1 PCT/CN2014/083272 CN2014083272W WO2016008175A1 WO 2016008175 A1 WO2016008175 A1 WO 2016008175A1 CN 2014083272 W CN2014083272 W CN 2014083272W WO 2016008175 A1 WO2016008175 A1 WO 2016008175A1
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Prior art keywords
dichlorobenzene
crystallization
product
stage
temperature
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PCT/CN2014/083272
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French (fr)
Chinese (zh)
Inventor
佘道才
许小亮
张剑宇
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江苏隆昌化工有限公司
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Priority to AU2014401238A priority Critical patent/AU2014401238A1/en
Publication of WO2016008175A1 publication Critical patent/WO2016008175A1/en

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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C17/00Preparation of halogenated hydrocarbons
    • C07C17/38Separation; Purification; Stabilisation; Use of additives
    • C07C17/392Separation; Purification; Stabilisation; Use of additives by crystallisation; Purification or separation of the crystals
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C25/00Compounds containing at least one halogen atom bound to a six-membered aromatic ring
    • C07C25/02Monocyclic aromatic halogenated hydrocarbons
    • C07C25/08Dichloro-benzenes

Definitions

  • the invention relates to a method for purifying dichlorobenzene, belonging to a method for separating and purifying an organic mixture.
  • p-Dichlorobenzene is a white crystal with camphor odor and sublimation at room temperature. Its relative density is
  • Dichlorobenzene is an important organic synthetic raw material for the synthesis of fuels and pesticides and for the production of engineering plastics such as polyphenylene sulfide. Industrial production
  • the content of p-dichlorobenzene in the dichlorobenzene obtained by catalytic chlorination is only 77-85%. Therefore, in order to obtain high-purity dichlorobenzene, the product must be separated and purified.
  • Para-dichlorobenzene is a widely used fine chemical that has been studied abroad for over 100 years. Domestically, due to the limitations of separation technology, the development of dichlorobenzene and
  • the cooling method in the above method is a method that is applied more.
  • the above method generally has a problem of product purity.
  • Solvent crystallization is the difference in the interaction between the separated material and the solvent molecule. By changing the properties of the solvent to selectively dissolve the impurities, the target component is the most
  • the solute is first dissolved in a solvent (called the main solvent) to form a saturated solution, and then passed through another solvent (called the main solvent) to form a saturated solution, and then passed through another solvent (called the main solvent) to form a saturated solution, and then passed through another solvent (called the main solvent) to form a saturated solution, and then passed through another solvent (called the main solvent) to form a saturated solution, and then passed through another solvent (called the main solvent) to form a saturated solution, and then passed through another
  • a second solvent that is completely miscible with the main solvent and is immiscible with the solute to significantly reduce the solubility of the solute, allowing the solute to crystallize and separate.
  • the main solvent acts to selectively dissolve impurities to improve the purity of the product, while the role of the precipitant is to reduce the solubility of the product.
  • the rectification method is a method in which the boiling point of each component is different, and the separation is performed in a distillation still having a higher number of plates, and the difference in boiling points of the separated substances is more
  • the recrystallization method generally uses two doctor blade surface crystallizers.
  • the crude dichlorobenzene mixture is cooled to 40 ° C ⁇ 45 ° C and pumped to the crystallizer.
  • the material is further cooled to 35 ° C, and the separated parallel body is separated by a centrifuge, reheated and melted, and enters the second clean zone, and is cooled to a lower temperature in the second clean zone.
  • the crystal can be ground and sieved, the fine powder is remelted again and recycled to the second clean zone, which will contain two parts of the orthodontic body.
  • the mother liquors are combined and sent to a vacuum distillation column to obtain industrial grade o-dichlorobenzene (content 87%) at the top of the column, and if necessary, heavy distillation can be carried out to obtain high purity.
  • the fractional crystallization method is based on the difference in melting point of each composition, and the temperature is controlled to be different, and the crystallization is separated stepwise. Since the melting point of o-dichlorobenzene and p-dichlorobenzene differs by 70.6 ° C,
  • the fractional crystallization method is easy to separate, and the latent heat of fusion is lower than the latent heat of vaporization (the latent heat of o-dichlorobenzene is 12.29 J/g and 271.7, respectively). J/g), energy consumption
  • Emulsification and purification method is to use surfactant aqueous solution and pair
  • the oily o-dichlorobenzene in the crystal lattice of dichlorobenzene or wrapped on the surface of the crystal lattice forms a stable emulsifier. After cooling, filtration, centrifugation and drying, the content is
  • the invention mainly integrates according to the advantages and disadvantages of the above various methods, and tries to find a purification separation method which is composed of the above two or more methods.
  • the invention provides a method for separating and purifying p-dichlorobenzene with high purity, high yield, low energy consumption and no pollution, and the main purpose is to achieve the above technical purpose.
  • the method for separating p-dichlorobenzene according to the present invention is characterized in that it comprises a step of elution precipitation and a stepwise crystallization, wherein the step of elution and precipitation comprises:
  • A1 40 ⁇ 78wt% of p-dichlorobenzene mixture is placed in 70 ⁇ 95% ethanol solution and mixed to form a solution, wherein the quality of p-dichlorobenzene and ethanol solvent
  • the ratio is 1:2.5 ⁇ 7.1;
  • the temperature of the solution is from 5 ° C to 8 ° C, and is allowed to stand for 20 to 40 minutes to obtain p-dichlorotoluene having a purity of 80 to 88% and a yield of more than 77%;
  • the stepwise crystallization is carried out by using the above-mentioned 80-88 wt% p-dichlorobenzene as a raw material, and purifying by using two-stage six-stage melt crystallization, and the specific steps are as follows:
  • the above-mentioned purity of 80 ⁇ 88% of p-dichlorotoluene is purified by the first stage 1A cooling crystallization to obtain 95 ⁇ 97wt% of p-dichlorobenzene product and mother liquor, and the mother liquor is sent to the adjacent two
  • the p-dichlorobenzene product of b2 and 1A is purified by the 1B stage melt crystallization to obtain 98 ⁇ 99wt% of p-dichlorobenzene product and mother liquor.
  • the mother liquor is sent to the raw material tank, and the 1A stage crystallization is repeated.
  • the c2, 1B-para-dichlorobenzene product is melted in the 1C stage and sent to the second-stage crystallization section for further purification;
  • the product is crystallized and refined to produce 99.5 wt% of p-dichlorobenzene product and mother liquor, and the mother liquor is returned to the raw material tank.
  • the mixture of the first raw materials contains impurities such as o-dichlorobenzene and low boilers, and further, the low boilers are chlorinated benzene and m-dichlorobenzene.
  • the concentration of the ethanol solution in the above-described elution and precipitation step was 90% by weight.
  • the mass ratio of the p-dichlorobenzene to the ethanol solution in the above-described elution and precipitation step is 1:3 to 5.
  • the amount of distilled water added is preferably 0.4 times the mass of ethanol.
  • the temperature is gradually increased from 5 ° C to 8 ° C, wherein the heating rate is 0.075 ⁇ 0.15 ° C / min.
  • the p-dichlorobenzene is gradually precipitated from the mixed solvent.
  • the method combines extraction, crystallization and washing into one body, and utilizes the selectivity of the main solvent ethanol to impurities (ODCB).
  • the problem is to ensure the yield and purity of the product.
  • the cooling temperature of the 1A section in the step a2 to c2 of the stepwise crystallization is lowered from 50 ° C to 10 ° C, wherein the cooling rate is 0.15 ° C / min, and the melting of the 1 B section
  • the temperature was raised from 10 ° C to 48 ° C, the heating rate was 0.1 ° C / min, the melting temperature of the 1 C stage was raised from 48 ° C to 80 ° C, and the heating rate was 1 ° C / min.
  • the cooling temperature of the 2A section in the step d2 to f2 of the stepwise crystallization is: from 70 ° C to 15 ° C, the cooling rate is 0.2 ° C / min, and the melting temperature of the 2B section
  • the temperature is raised from 15 ° C to 50 ° C, the heating rate is 0.08 ° C / min, and the melting temperature of the 2 C section is: from 50 ° C to 80 ° C, and the heating rate is 1 ° C / min.
  • the DCS system is used to realize continuous operation, and the whole p-dichlorobenzene separation and purification step is realized.
  • the stepwise crystallization step of the present application finally yields a yield of p-dichlorobenzene of more than 90%.
  • the beneficial effects of the present invention are as follows: (1) using ethanol as a main solvent and water as a precipitating agent, separating and purifying from a mixture of o- and p-dichlorobenzene by elution crystallization
  • the processing volume and product quality have obtained greater economic benefits.
  • the mass fraction of the raw material p-dichlorotoluene in the elution precipitation step of the present invention is 40 to 78%, and the broadening is widened.
  • Figure 1 is a diagram showing the refining process of the step of crystallization of dichlorobenzene in the present invention.
  • the process of adding distilled water will be 5 ° C, the temperature is gradually increased to 8 ° C at a heating rate of 0.075 ° C / min, and allowed to stand for 20 min to obtain a purity of
  • the second raw material is separated by a two-stage melt crystallization, and the raw materials are added to the storage tank A, and the raw materials are sent to the step-wise crystallizer C by a pump.
  • the materials are cooled and partially melted by using different temperatures of the medium to remove the non-condensable liquid, and the finished product is sent to the second stage section for treatment.
  • the specific two-stage six-stage treatment steps are as follows: (1) The above raw materials are separated by a first-stage cooling crystallization to separate 97 wt% of the pair.
  • Part 1A 97% by weight of p-dichlorobenzene product is subjected to melt crystallization in Section 1B to separate 98.1% by weight of p-dichlorobenzene product and mother liquor.
  • the mother liquor is sent to the raw material tank, and the 1A stage crystallization is repeated.
  • the specific operating conditions are as follows: the melting temperature is raised from 10 ° C to 48 ° C, and the heating rate is 0.1 ° C / min; (3) 1B segment 98.1 wt % of p-dichlorobenzene product
  • the melting temperature is raised from 48 ° C to 80 ° C, wherein the heating rate is 1 ° C / min; (4) 1 C
  • the product After the melted product, the product is cooled and crystallized in the second stage 2A to refine 99.2% by weight of the p-dichlorobenzene product and the mother liquor.
  • the mother liquor is returned to the raw material tank, and the 1A segment is repeated.
  • Crystallization process operating conditions are: cooling temperature from 70 ° C to 15 ° C, cooling rate of 0.2 ° C / min; (5) 2A section of the product through 2B melt crystallization separation quality
  • stage 2B is melted in 2C section and sent to the slicer D slice and packaged to obtain the finished product.
  • the operating conditions are: melting
  • the temperature is: from 50 ° C to 80 ° C, the heating rate is 1 ° C / min, wherein the purity of the product is 99.96%.
  • the temperature was 5 ° C in the process of adding distilled water, and the temperature was gradually raised to 8 ° C at a heating rate of 0.12 ° C / min, and allowed to stand for 30 min to obtain a purity of
  • the benzene product and the mother liquor, the mother liquor is sent to the o-dichlorobenzene refining process, wherein the temperature is gradually reduced from 50 ° C to 10 ° C, the cooling rate is 0.15 ° C / min; after the 1 B section melting
  • the crystallization is separated to obtain 98.1% by weight of the p-dichlorobenzene product and the mother liquor, and the mother liquor is sent to the raw material tank, and the crystallization process of the 1A stage is repeated, and the temperature is raised from 10 ° C during the melting process.
  • the temperature is up to 48 ° C, wherein the heating rate is 0.1 ° C / min; then into the 1C section and then sent to the second stage of crystallization to continue refining, wherein the melting temperature is gradually increased from 48 ° C
  • the temperature is raised to 80 ° C at 1 ° C / min; then the second stage 2A cooling crystallization is used to purify 99.2% by weight of dichlorobenzene product and mother liquor, the mother liquor returns to the raw material tank, continue
  • the number is 99.9 wt% of the p-dichlorobenzene product and the mother liquor, and the mother liquor is returned to the 2A section to continue cooling and crystallization, wherein the melting temperature is operated: from 15 ° C to 50 ° C, liter
  • the temperature rate is 0.08 ° C / min; finally, the product obtained in stage 2B is melted in 2C section and sent to the slicer D slice, and the finished product is packaged, wherein the melting temperature is from 50 ° C.
  • the temperature was raised to 80 ° C, the heating rate was 1 ° C / min, and the purity of the finally obtained product was 99.94%.
  • a mixture of 20 kg of 70 wt% p-dichlorobenzene was placed in 55 kg of an 80 wt% ethanol solution and mixed to form a solution. Then gradually add 22 kg of distilled water to the above
  • the process of adding distilled water is 5 ° C, gradually increasing to 8 ° C at a heating rate of 0.10 ° C / min, and standing for 30 min to obtain a purity of 86.5%.
  • the mother liquor and the mother liquor are sent to the o-dichlorobenzene refining process, wherein the temperature is gradually reduced from 50 ° C to 10 ° C, the cooling rate is 0.15 ° C / min; after 1 B melt crystallization
  • the mother liquor is sent to the raw material tank, and the crystallization process of 1A is repeated, and the temperature is raised from 10 ° C during the melting process to
  • the mother liquor returns to the 2A section to continue cooling and crystallization, wherein the melting temperature is operated: from 15 ° C to 50 ° C, heating rate
  • stage 2B is melted in 2C section and sent to the slicer D slice to package the finished product, wherein the melting temperature is raised from 50 ° C.
  • the temperature was raised to 1 ° C / min to 80 ° C, and the purity of the final product was 99.91%.
  • the process of adding distilled water will be 5 ° C, gradually increase to 8 ° C at a heating rate of 0.15 ° C / min, and let stand for 40 min to obtain p-dichloro with a purity of 85%.
  • the heating rate is 0.1 ° C / min; then it is melted in the 1C section and sent to the second-stage crystal break to continue the refining, wherein the melting temperature is gradually increased from 48 ° C to 1 ° C / min.
  • Crystallization process in which the operating temperature is lowered from 70 ° C to 15 ° C, the temperature drop rate is 0.2 ° C / min, and then the mass fraction is 99.9 wt % after 2B melt crystallization.
  • the p-dichlorobenzene product and the mother liquor, the mother liquor is returned to the 2A section to continue cooling and crystallization, wherein the melting temperature is operated: from 15 ° C to 50 ° C, the heating rate is 0.08
  • stage 2B the product obtained in stage 2B is melted in 2C stage and sent to the slicer D slice and packaged to obtain the finished product, wherein the melting temperature is raised from 50 ° C to 80 ° C.
  • the heating rate was 1 ° C / min, and the purity of the finally obtained product was 99.92%.
  • the process index of the p-dichlorobenzene product obtained by the stepwise crystallization of the present invention is as follows:

Abstract

Provided is a high-purity, high-yield, low-energy consumption and pollution-free method for separating and purifying p-dichlorobenzene, which mainly includes solventing-out precipitation and fractional crystallization steps, wherein the solventing-out precipitation is as follows: putting a p-dichlorobenzene mixture in an ethanol solution, then adding distilled water and controlling the temperature at 5°C-8°C, and standing to obtain p-dichlorobenzene with a purity of 80%-88%; and then fractionally crystallizing (i.e. two-stage and six-section melt crystallizing and refining) the p-dichlorobenzene with the above-mentioned concentration to obtain the p-dichlorobenzene product with a purity of more than 99.9% and a yield of more than 90%. The composite separation and purification method uses ethanol as a main solvent and water as a precipitation agent, and is low in solvent costs, free from pollution, mild in process conditions, and convenient in operation; and in each step of the fractional crystallization process, a DCS system is used to realize the continuous production, reduce the sublimation and loss of the raw material, and then improve the handling capacity and product quality.

Description

一种对二氯苯分离提纯方法 Method for separating and purifying p-dichlorobenzene 一种对二氯苯分离提纯方法Method for separating and purifying p-dichlorobenzene
技术领域Technical field
本发明涉及对二氯苯提纯的方法,属于有机混合物的分离提纯方法。The invention relates to a method for purifying dichlorobenzene, belonging to a method for separating and purifying an organic mixture.
背景技术Background technique
对二氯苯,(p-Dichlorobenzene简称PDCB)是一种白色结晶,具有樟脑气味且常温下易升华,其相对密度为 p-Dichlorobenzene (PDCB) is a white crystal with camphor odor and sublimation at room temperature. Its relative density is
1.4581g/cm3,沸点为174℃,熔点为53℃。其溶于乙醇、乙醚、苯、氯仿、二硫化碳,但几乎不溶于水。对二氯苯是 1.4581 g/cm3, boiling point 174 ° C, melting point 53 ° C. It is soluble in ethanol, ether, benzene, chloroform, carbon disulfide, but almost insoluble in water. P-dichlorobenzene is
一种重要的有机化学产品,作为一种高效低毒的民用防蛀防霉产品,为使用安全,要求对二氯苯的纯度必须大于 An important organic chemical product, as a highly effective and low-toxic civilian anti-mite and anti-mildew product, for the safety of use, the purity of dichlorobenzene must be greater than
99.5%。对二氯苯作为重要的有机合成原料,用于合成燃料及农药和生产工程塑料聚苯硫醚等。而工业生产上由苯定 99.5%. Dichlorobenzene is an important organic synthetic raw material for the synthesis of fuels and pesticides and for the production of engineering plastics such as polyphenylene sulfide. Industrial production
向催化氯化制得的二氯苯中对二氯苯的含量仅为77~85%,因此,要获得高纯度的二氯苯,必须对产品进行分离提纯。The content of p-dichlorobenzene in the dichlorobenzene obtained by catalytic chlorination is only 77-85%. Therefore, in order to obtain high-purity dichlorobenzene, the product must be separated and purified.
对二氯苯是一种应用广泛的精细化学品,在国外的研究已有百年历史。而国内由于分离技术的限制,对二氯苯开发和 Para-dichlorobenzene is a widely used fine chemical that has been studied abroad for over 100 years. Domestically, due to the limitations of separation technology, the development of dichlorobenzene and
应用还处于发展阶段。在工业上常用的对二氯苯的生产方法有:冷却法、萃取法、洗涤法、蒸馏法、精馏法、重结晶 The application is still in the development stage. The production methods of p-dichlorobenzene commonly used in the industry are: cooling method, extraction method, washing method, distillation method, rectification method, recrystallization
法、分级结晶法和乳化法以及异构化法等。上述方法中冷却法是应用较多的方法.以上方法普遍存在问题是产品纯度 Method, fractional crystallization method and emulsification method, and isomerization method. The cooling method in the above method is a method that is applied more. The above method generally has a problem of product purity.
不高;因此,为了得到高纯度的对二氯苯,需要开发一种新的分离精制技术对产品进一步纯化。Not high; therefore, in order to obtain high purity p-dichlorobenzene, it is necessary to develop a new separation and purification technology to further purify the product.
根据邻、对二氯苯在熔点上的差异(PDCB53℃,ODCB-17℃ ),工业上普遍采用多级熔融结晶和发汗结晶的方法进行分 According to the difference in melting point between o- and p-dichlorobenzene (PDCB53°C, ODCB-17°C ), the industry generally uses multi-stage melt crystallization and sweat crystallization method to divide
离。但是,在熔融结晶过程中,由于母液在晶体中的裹挟和黏附,难以获得高纯度的产品。为了解决这一难题,人们 from. However, in the process of melt crystallization, it is difficult to obtain a high-purity product due to the entanglement and adhesion of the mother liquid in the crystal. In order to solve this problem, people
从工程与工艺的角度做了大量的研究工作,相继开发了一些新型高效的结晶设备,以及吸附分离,洗涤结晶等新分离 A lot of research work has been done from the perspective of engineering and technology, and some new and efficient crystallization equipments have been developed, as well as new separations such as adsorption separation and washing crystallization.
方法。method.
溶析结晶是利用被分离物质与溶剂分子相互作用的差异,通过改变溶剂的性质来选择性地溶解杂质,而使目标组分最 Solvent crystallization is the difference in the interaction between the separated material and the solvent molecule. By changing the properties of the solvent to selectively dissolve the impurities, the target component is the most
大限度地从溶剂中晶析出来。其具体过程是:溶质首先溶解在一种溶剂中(称为主溶剂)形成饱和溶液,然后通过另一 It is crystallized from the solvent to a large extent. The specific process is: the solute is first dissolved in a solvent (called the main solvent) to form a saturated solution, and then passed through another
种能与主溶剂完全互溶而溶质不互溶的第二溶剂(称为析出剂)来显著降低溶质的溶解度,使溶质晶析出来,达到分离 a second solvent (called a precipitant) that is completely miscible with the main solvent and is immiscible with the solute to significantly reduce the solubility of the solute, allowing the solute to crystallize and separate.
的目的。在此过程中,主溶剂的作用是选择性的溶解杂质,以提高产品的纯度,而析出剂的作用是降低产物的溶解度 the goal of. In this process, the main solvent acts to selectively dissolve impurities to improve the purity of the product, while the role of the precipitant is to reduce the solubility of the product.
,提高其收率。因此,只要溶剂选择得当,便可达到高纯度,高收率的双重效果。To increase its yield. Therefore, as long as the solvent is properly selected, the dual effects of high purity and high yield can be achieved.
精馏法是基于各组分化合物的沸点不同,在具有较高塔板数的蒸馏釜内进行分离的方法,被分离物质的沸点相差越多 The rectification method is a method in which the boiling point of each component is different, and the separation is performed in a distillation still having a higher number of plates, and the difference in boiling points of the separated substances is more
,越容易分离。对二氯苯和邻二氯苯沸点仅差5℃左右,因此有分离难度较大和耗能高的缺陷。The easier it is to separate. The boiling point of p-dichlorobenzene and o-dichlorobenzene is only about 5 °C, so there is a defect that the separation is difficult and the energy consumption is high.
重结晶法一般采用两个刮刀式表面结晶器,在第一个洁净区,粗二氯苯混合物被冷却到40℃~45℃,用泵送至结晶器 The recrystallization method generally uses two doctor blade surface crystallizers. In the first clean zone, the crude dichlorobenzene mixture is cooled to 40 ° C ~ 45 ° C and pumped to the crystallizer.
,物料继续冷却至35℃,析出的对位体用离心机分离后重新加热融化,并进入第二洁净区,在第二洁净区中冷至更低 The material is further cooled to 35 ° C, and the separated parallel body is separated by a centrifuge, reheated and melted, and enters the second clean zone, and is cooled to a lower temperature in the second clean zone.
温度。为了获得高纯度的对位体,可将晶体磨细并过筛,细粉再次重熔并循环至第二洁净区,将含有邻位体的两部分 temperature. In order to obtain a high-purity counterpart, the crystal can be ground and sieved, the fine powder is remelted again and recycled to the second clean zone, which will contain two parts of the orthodontic body.
母液合并,一起送至真空蒸馏塔,在塔顶获工业级邻二氯苯(含量87%),必要的话还可以进行重蒸馏,以便得到高纯 The mother liquors are combined and sent to a vacuum distillation column to obtain industrial grade o-dichlorobenzene (content 87%) at the top of the column, and if necessary, heavy distillation can be carried out to obtain high purity.
度的邻二氯苯。其中真空蒸馏塔底残液循环回结结晶器,回收微量对位体。用重结晶法可得到高纯度的产物,但这需 Degree of o-dichlorobenzene. The bottom liquid residue of the vacuum distillation column is recycled to the crystallizer to recover a trace amount of the parallax. High purity products can be obtained by recrystallization, but this requires
要离心机输送泵等多种设备,能耗也比较大。For a variety of equipment such as centrifuge pumps, the energy consumption is relatively large.
分级结晶法是基于各组成物的熔点不同,控制温度不同,分步结晶分离。由于邻二氯苯和对二氯苯熔点相差70.6℃, The fractional crystallization method is based on the difference in melting point of each composition, and the temperature is controlled to be different, and the crystallization is separated stepwise. Since the melting point of o-dichlorobenzene and p-dichlorobenzene differs by 70.6 ° C,
因此用分级结晶法易于分离,且熔化潜热低于汽化潜热(邻二氯苯的这种潜热分别为12.29J/g和271.7 J/g),耗能较 Therefore, the fractional crystallization method is easy to separate, and the latent heat of fusion is lower than the latent heat of vaporization (the latent heat of o-dichlorobenzene is 12.29 J/g and 271.7, respectively). J/g), energy consumption
精馏法低,在较低温度下操作还避免了产物的分解。所以,世界上许多国家普遍采用分级结晶法分离二氯苯的对、邻 Rectification is low and operation at lower temperatures also avoids decomposition of the product. Therefore, many countries in the world generally use fractional crystallization to separate the pairs and neighbors of dichlorobenzene.
位异构体。目前国内外较普遍采用的对二氯苯精制方法为结晶法和乳化法。乳化提纯法是利用表面活性剂水溶液与对 Isomer. At present, the commonly used methods for the purification of p-dichlorobenzene at home and abroad are crystallization and emulsification. Emulsification and purification method is to use surfactant aqueous solution and pair
二氯苯晶格中或包裹于晶格表面的油状邻二氯苯,形成稳定的乳化剂,经降温、过滤、离心分离、干燥即得含量为 The oily o-dichlorobenzene in the crystal lattice of dichlorobenzene or wrapped on the surface of the crystal lattice forms a stable emulsifier. After cooling, filtration, centrifugation and drying, the content is
99.5%的对二氯苯,邻二氯苯含量低于0.5%。99.5% of p-dichlorobenzene, o-dichlorobenzene content is less than 0.5%.
本发明主要是根据上述各种方法的优缺点进行整合,试着寻找一种由上述两种或者多种方法共同组成的提纯分离方法 The invention mainly integrates according to the advantages and disadvantages of the above various methods, and tries to find a purification separation method which is composed of the above two or more methods.
,并且能够达到低能耗、无污染、纯度高、收率高的功能。And can achieve low energy consumption, no pollution, high purity, high yield function.
发明内容Summary of the invention
本发明将提供一种纯度高、收率高、能耗低、无污染分离提纯对二氯苯的方法,为了实现上述技术目的主要是通过  The invention provides a method for separating and purifying p-dichlorobenzene with high purity, high yield, low energy consumption and no pollution, and the main purpose is to achieve the above technical purpose.
以下技术方案加以实现的:The following technical solutions are implemented:
本发明的一种分离提出对二氯苯的方法,其特征在于:包括溶析析出和分步结晶步骤,其中溶析析出步骤包括: The method for separating p-dichlorobenzene according to the present invention is characterized in that it comprises a step of elution precipitation and a stepwise crystallization, wherein the step of elution and precipitation comprises:
a1、将含有40~78wt%的对二氯苯混合物放入70~95%的乙醇溶液中混合均匀形成溶液,其中对二氯苯与乙醇溶剂的质量 A1, 40~78wt% of p-dichlorobenzene mixture is placed in 70~95% ethanol solution and mixed to form a solution, wherein the quality of p-dichlorobenzene and ethanol solvent
比为1:2.5~7.1;The ratio is 1:2.5~7.1;
b1、将蒸馏水逐渐加入上述溶液中,其中蒸馏水的加入重量为乙醇重量的0.35~0.45倍;在加入蒸馏水的过程中控制 B1, gradually adding distilled water to the above solution, wherein the added weight of the distilled water is 0.35 to 0.45 times the weight of the ethanol; controlling in the process of adding distilled water
溶液的温度为5℃~8℃,静置20~40min,得到纯度为80~88%、收率高于77%的对二氯甲苯;The temperature of the solution is from 5 ° C to 8 ° C, and is allowed to stand for 20 to 40 minutes to obtain p-dichlorotoluene having a purity of 80 to 88% and a yield of more than 77%;
其中所述分步结晶是以上述80~88wt%对二氯苯为原料,采用二级六段熔融结晶精制,其具体步骤如下:The stepwise crystallization is carried out by using the above-mentioned 80-88 wt% p-dichlorobenzene as a raw material, and purifying by using two-stage six-stage melt crystallization, and the specific steps are as follows:
a2、将上述纯度为80~88%的对二氯甲苯经第一级1A段冷却结晶精制出95~97wt%的对二氯苯产品和母液,母液送至邻二 A2, the above-mentioned purity of 80~88% of p-dichlorotoluene is purified by the first stage 1A cooling crystallization to obtain 95~97wt% of p-dichlorobenzene product and mother liquor, and the mother liquor is sent to the adjacent two
氯苯精制工序;Chlorobenzene refining process;
b2、1A段的对二氯苯产品经过1B段熔融结晶精制出98~99wt%的对二氯苯产品和母液,母液送至原料槽,重复1A段结晶 The p-dichlorobenzene product of b2 and 1A is purified by the 1B stage melt crystallization to obtain 98~99wt% of p-dichlorobenzene product and mother liquor. The mother liquor is sent to the raw material tank, and the 1A stage crystallization is repeated.
过程;process;
c2、1B段对二氯苯产品经过1C段融化后送至第二级结晶段继续精制;The c2, 1B-para-dichlorobenzene product is melted in the 1C stage and sent to the second-stage crystallization section for further purification;
d2、1C段溶化后的产品经过第二级2A段冷却后结晶精制出99.5wt%以上的对二氯苯产品和母液,母液返回原料槽,继 After the molten product of d2 and 1C is cooled by the second stage 2A, the product is crystallized and refined to produce 99.5 wt% of p-dichlorobenzene product and mother liquor, and the mother liquor is returned to the raw material tank.
续重复1A段冷却结晶;Continue to repeat 1A cooling crystallization;
e2、2A段产品经过2B段熔融结晶后精制出99.9wt%以上的对二氯苯产品和母液,母液返回2A段继续冷却结晶;After the product of e2 and 2A is melted and crystallized in section 2B, more than 99.9 wt% of p-dichlorobenzene product and mother liquor are purified, and the mother liquor returns to section 2A to continue cooling and crystallization;
f2、最后将2B段所得产品经过2C段融化后送至切片、包装得成品。F2. Finally, the product obtained in paragraph 2B is melted in 2C section and sent to the sliced and packaged finished product.
其中,最初原料的混合物中包含邻二氯苯和低沸点物等杂质,进一步地,上述低沸点物为氯化苯和间二氯苯。Here, the mixture of the first raw materials contains impurities such as o-dichlorobenzene and low boilers, and further, the low boilers are chlorinated benzene and m-dichlorobenzene.
其中,上述溶析析出步骤中乙醇溶液的浓度为90wt%。Here, the concentration of the ethanol solution in the above-described elution and precipitation step was 90% by weight.
其中,上述溶析析出步骤中对二氯苯与乙醇溶液的质量比为:1:3~5。The mass ratio of the p-dichlorobenzene to the ethanol solution in the above-described elution and precipitation step is 1:3 to 5.
其中,蒸馏水的加入量为乙醇质量优选的0.4倍。Among them, the amount of distilled water added is preferably 0.4 times the mass of ethanol.
其中,溶析析出中b步骤的控温过程中降温是将温度由5℃逐渐升温至8℃,其中升温速率为0.075~0.15℃/min。Among them, in the temperature control process of the b step in the dissolution and precipitation, the temperature is gradually increased from 5 ° C to 8 ° C, wherein the heating rate is 0.075 ~ 0.15 ° C / min.
邻、对位二氯苯的溶解度对溶剂的配比变化比较敏感、随着水的加入使得对二氯苯逐渐析出。这主要是由于水分子与 The solubility of o- and para-dichlorobenzene is sensitive to the change of the solvent ratio, and the p-dichlorobenzene gradually precipitates with the addition of water. This is mainly due to water molecules and
乙醇分子间的氢键作用,水分子将醇分子包围,使得乙醇分子与二氯苯的作用力逐渐削弱。同时通过降低温度也可以 Hydrogen bonding between the molecules of ethanol, water molecules surround the alcohol molecules, so that the interaction between ethanol molecules and dichlorobenzene is gradually weakened. At the same time, by lowering the temperature,
使对二氯苯从混合溶剂中逐渐析出。该法集萃取、结晶和洗涤构成为一体,利用主溶剂乙醇对杂质(ODCB)的选择性, The p-dichlorobenzene is gradually precipitated from the mixed solvent. The method combines extraction, crystallization and washing into one body, and utilizes the selectivity of the main solvent ethanol to impurities (ODCB).
水对目标产物(PDCB)的析出作用,以及混合溶剂对晶体的洗涤作用,这样有效地解决地杂质在晶体中的黏附和裹挟问 The precipitation of water on the target product (PDCB) and the washing action of the mixed solvent on the crystal, so as to effectively solve the adhesion and wrap of the impurity in the crystal
题,使产品的收率和纯度得到保证。The problem is to ensure the yield and purity of the product.
具体地,分步结晶的a2~c2步骤中所述1A段的冷却温度从50℃降低至10℃,其中降温速率为0.15℃/min,1B段的熔融 Specifically, the cooling temperature of the 1A section in the step a2 to c2 of the stepwise crystallization is lowered from 50 ° C to 10 ° C, wherein the cooling rate is 0.15 ° C / min, and the melting of the 1 B section
温度从10℃升温至48℃,升温速率为0.1℃/min,1C段的融化温度从48℃升温至80℃,升温速率为1℃/min。The temperature was raised from 10 ° C to 48 ° C, the heating rate was 0.1 ° C / min, the melting temperature of the 1 C stage was raised from 48 ° C to 80 ° C, and the heating rate was 1 ° C / min.
具体地,分步结晶的d2~f2步骤中所述2A段的冷却温度为:从70℃降至15℃,降温速率为0.2℃/min,2B段的熔融温度 Specifically, the cooling temperature of the 2A section in the step d2 to f2 of the stepwise crystallization is: from 70 ° C to 15 ° C, the cooling rate is 0.2 ° C / min, and the melting temperature of the 2B section
为:从15℃升温至50℃,升温速率为0.08℃/min,2C段的融化温度为:从50℃升温至80℃,升温速率为1℃/min。The temperature is raised from 15 ° C to 50 ° C, the heating rate is 0.08 ° C / min, and the melting temperature of the 2 C section is: from 50 ° C to 80 ° C, and the heating rate is 1 ° C / min.
其中,本发明中溶析析出的b步骤和分步结晶中a2~f2步骤采用DCS系统实现连续操作,实现整个对二氯苯分离提纯步 Wherein, in the b step of the elution and precipitation in the present invention and the step a2 to f2 in the stepwise crystallization, the DCS system is used to realize continuous operation, and the whole p-dichlorobenzene separation and purification step is realized.
骤精确控制,保证成品的纯度和收率,也降低了能耗。Accurate control ensures the purity and yield of the finished product and reduces energy consumption.
其中,本申请的分步结晶步骤最终所得对二氯苯的收率高于90%。Among them, the stepwise crystallization step of the present application finally yields a yield of p-dichlorobenzene of more than 90%.
本发明的有益效果如下:(1) 以乙醇为主溶剂,水为析出剂,通过溶析结晶法从邻、对位二氯苯混合物中分离提纯对 The beneficial effects of the present invention are as follows: (1) using ethanol as a main solvent and water as a precipitating agent, separating and purifying from a mixture of o- and p-dichlorobenzene by elution crystallization
二氯苯这是一种简单有效的分离方法、并且溶剂成本低、无污染。(2)上述溶析结晶设备简单,工艺条件温和,操作 Dichlorobenzene This is a simple and effective separation method with low solvent cost and no pollution. (2) The above-mentioned dissolution crystallization equipment is simple, the process conditions are mild, and the operation
弹性大。(3)采用二级六段熔融结晶工艺,随时保证温度和物料精确控制,进而提高产品的收率。(4)采用DCS系统实 Very flexible. (3) The secondary six-stage melt crystallization process is adopted to ensure precise control of temperature and materials at any time, thereby improving the yield of the product. (4) Adopt DCS system
现连续化生产,实现自动化控制操作,减少原料升华损耗,确保对二氯苯精制过程的连续性和稳定性,提高了产品的 Continuous production, automatic control operation, reducing raw material sublimation loss, ensuring the continuity and stability of the dichlorobenzene refining process, and improving the product
处理量和产品质量,获得较大的经济效益。(5)本发明的溶析析出步骤中原料对二氯甲苯的质量分数为40~78%,扩宽 The processing volume and product quality have obtained greater economic benefits. (5) The mass fraction of the raw material p-dichlorotoluene in the elution precipitation step of the present invention is 40 to 78%, and the broadening is widened.
了对二氯苯提纯的范围,同时本发明的成品纯度高、收率高。The range of purification of p-dichlorobenzene is high, and the purity of the finished product of the present invention is high and the yield is high.
附图说明DRAWINGS
附图1为本发明对二氯苯分步结晶步骤的精制工艺图。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a diagram showing the refining process of the step of crystallization of dichlorobenzene in the present invention.
具体实施方式detailed description
为了使公众能充分了解本发明的技术实质和有益效果,申请人将在下面结合附图对本发明的具体实施方式做详细的描 In order to enable the public to fully understand the technical essence and beneficial effects of the present invention, the applicant will describe in detail the specific embodiments of the present invention in conjunction with the accompanying drawings below.
述,但申请人对实施例不是对技术方案的限制,任何依据本发明构思作形式而非实质性变化都应当视为本发明的保护 The Applicant does not limit the technical solutions to the embodiments, and any form according to the concept of the present invention, rather than a substantial change, should be regarded as the protection of the present invention.
范围。range.
实施例1Example 1
首先将10kg的48wt%对二氯苯的混合物放入25kg的90wt%乙醇溶液中混合均匀形成溶液中。然后将8.75kg蒸馏水逐渐加 First, 10 kg of a mixture of 48 wt% of p-dichlorobenzene was placed in 25 kg of a 90 wt% ethanol solution and mixed to form a solution. Then gradually add 8.75kg of distilled water
入上述溶液中,在加入蒸馏水的过程将温度为5℃,以0.075℃/min的升温速率逐渐至8℃,静置20min,得到纯度为 Into the above solution, the process of adding distilled water will be 5 ° C, the temperature is gradually increased to 8 ° C at a heating rate of 0.075 ° C / min, and allowed to stand for 20 min to obtain a purity of
88%的对二氯甲苯8.6kg。采用二级六段熔融结晶分离,将上述原料加入储槽A中,由泵将原料送入分步结晶器C,进行 88% of p-dichlorotoluene 8.6 kg. The second raw material is separated by a two-stage melt crystallization, and the raw materials are added to the storage tank A, and the raw materials are sent to the step-wise crystallizer C by a pump.
第1级结晶过程处理,利用不同温度的介质对物料多次冷却和部分熔融,排除不凝液,将成品送入至第2级工段处理, In the first stage crystallization process, the materials are cooled and partially melted by using different temperatures of the medium to remove the non-condensable liquid, and the finished product is sent to the second stage section for treatment.
经过三段处理后最终得到成品,具体的二级六段处理步骤如下:(1)将上述原料经过第1级冷却结晶分离出97wt%的对 After three stages of treatment, the finished product is finally obtained. The specific two-stage six-stage treatment steps are as follows: (1) The above raw materials are separated by a first-stage cooling crystallization to separate 97 wt% of the pair.
二氯苯产品和母液,母液送至邻二氯苯精制工序,操作条件为:温度从50℃降至10℃,降温速率为0.15℃/min;(2) Dichlorobenzene product and mother liquor, the mother liquor is sent to the o-dichlorobenzene refining process, the operating conditions are: the temperature is reduced from 50 ° C to 10 ° C, the cooling rate is 0.15 ° C / min; (2)
1A段97wt%的对二氯苯产品经过1B段熔融结晶分离出98.1wt%的对二氯苯产品和母液,母液送至原料槽,重复1A段结晶 Part 1A 97% by weight of p-dichlorobenzene product is subjected to melt crystallization in Section 1B to separate 98.1% by weight of p-dichlorobenzene product and mother liquor. The mother liquor is sent to the raw material tank, and the 1A stage crystallization is repeated.
过程,其具体操作条件为:熔融温度从10℃升温至48℃,升温速率为0.1℃/min;(3)1B段98.1wt%的对二氯苯产品经 The specific operating conditions are as follows: the melting temperature is raised from 10 ° C to 48 ° C, and the heating rate is 0.1 ° C / min; (3) 1B segment 98.1 wt % of p-dichlorobenzene product
过1C段融化后送至第二级结晶继续精制,操作条件为:熔化温度从48℃升温至80℃,其中升温速率为1℃/min;(4)1C After the 1C stage is melted, it is sent to the second stage crystallization and further refined. The operating conditions are: the melting temperature is raised from 48 ° C to 80 ° C, wherein the heating rate is 1 ° C / min; (4) 1 C
段融化后的产品经过第二级2A段冷却结晶精制出99.2wt%的对二氯苯产品和母液,母液返回原料槽,继续重复1A段结 After the melted product, the product is cooled and crystallized in the second stage 2A to refine 99.2% by weight of the p-dichlorobenzene product and the mother liquor. The mother liquor is returned to the raw material tank, and the 1A segment is repeated.
晶过程,操作条件为:冷却温度从70℃降至15℃,降温速率为0.2℃/min;(5)2A段产品经过2B段熔融结晶分离出质量 Crystallization process, operating conditions are: cooling temperature from 70 ° C to 15 ° C, cooling rate of 0.2 ° C / min; (5) 2A section of the product through 2B melt crystallization separation quality
分数为99.9wt%的对二氯苯产品和母液,母液返回至2A段继续冷却结晶,操作条件为:熔融温度从15℃升温至50℃, The fraction of 99.9 wt% of p-dichlorobenzene product and mother liquor, the mother liquor returned to the 2A section to continue cooling and crystallization, the operating conditions are: the melting temperature is raised from 15 ° C to 50 ° C,
升温速率为0.08℃/min;(6)最后将2B阶段所得产品经过2C段融化后送至切片机D切片、包装得成品,操作条件为:熔 The heating rate is 0.08 ° C / min; (6) Finally, the product obtained in stage 2B is melted in 2C section and sent to the slicer D slice and packaged to obtain the finished product. The operating conditions are: melting
化温度为:从50℃升温至80℃,升温速率为1℃/min,其中产品的纯度为99.96%。The temperature is: from 50 ° C to 80 ° C, the heating rate is 1 ° C / min, wherein the purity of the product is 99.96%.
实施例2Example 2
将12kg的40wt%对二氯苯的混合物放入85.2kg的70wt%乙醇溶液中混合均匀形成溶液中。然后将38.4kg蒸馏水逐渐加入 A mixture of 12 kg of 40 wt% p-dichlorobenzene was placed in 85.2 kg of a 70 wt% ethanol solution and mixed to form a solution. Then gradually add 38.4kg of distilled water
上述溶液中,在加入蒸馏水的过程将温度为5℃,以0.12℃/min的升温速率逐渐升温至8℃,静置30min,得到纯度为 In the above solution, the temperature was 5 ° C in the process of adding distilled water, and the temperature was gradually raised to 8 ° C at a heating rate of 0.12 ° C / min, and allowed to stand for 30 min to obtain a purity of
80%的对二氯甲苯9.5kg。然后进行采用二级六段熔融结晶分离:将上述原料经过第1级冷却结晶分离出97wt%的对二氯 80% of 0.25 kg of p-dichlorotoluene. Then, separation by two-stage six-stage melt crystallization is carried out: the above raw material is subjected to the first stage cooling crystallization to separate 97 wt% of p-dichloro
苯产品和母液,母液送至邻二氯苯精制工序,其中温度由50℃逐渐降至10℃,降温速率为0.15℃/min;经过1B段熔融 The benzene product and the mother liquor, the mother liquor is sent to the o-dichlorobenzene refining process, wherein the temperature is gradually reduced from 50 ° C to 10 ° C, the cooling rate is 0.15 ° C / min; after the 1 B section melting
结晶分离出得到98.1wt%的对二氯苯产品和母液,母液送至原料槽,重复1A段结晶过程,在熔融过程中温度由10℃升 The crystallization is separated to obtain 98.1% by weight of the p-dichlorobenzene product and the mother liquor, and the mother liquor is sent to the raw material tank, and the crystallization process of the 1A stage is repeated, and the temperature is raised from 10 ° C during the melting process.
温至48℃,其中升温速率为0.1℃/min;然后进入1C段融化后送至第二级结晶段继续精制,其中熔化温度由48℃逐渐 The temperature is up to 48 ° C, wherein the heating rate is 0.1 ° C / min; then into the 1C section and then sent to the second stage of crystallization to continue refining, wherein the melting temperature is gradually increased from 48 ° C
以1℃/min升温至80℃;再经过第二级2A段冷却结晶精制出99.2wt%的地二氯苯的产品和母液,母液返回原料槽,继续 The temperature is raised to 80 ° C at 1 ° C / min; then the second stage 2A cooling crystallization is used to purify 99.2% by weight of dichlorobenzene product and mother liquor, the mother liquor returns to the raw material tank, continue
重复1A段结晶过程,其中操控温度,从70℃降至15℃,降温速率为0.2℃/min后,再经过2B段熔融结晶分离出质量分 Repeat the 1A crystallization process, in which the operating temperature is reduced from 70 ° C to 15 ° C, the cooling rate is 0.2 ° C / min, and then the mass fraction is separated by 2B melt crystallization.
数为99.9wt%的对二氯苯产品和母液,母液返回至2A段继续冷却结晶,其中融融温度操作为:从15℃升温至50℃,升 The number is 99.9 wt% of the p-dichlorobenzene product and the mother liquor, and the mother liquor is returned to the 2A section to continue cooling and crystallization, wherein the melting temperature is operated: from 15 ° C to 50 ° C, liter
温速率为0.08℃/min;最后将2B阶段所得产品经过2C段融化后送至切片机D切片、包装得成品,其中熔化温度从50℃ The temperature rate is 0.08 ° C / min; finally, the product obtained in stage 2B is melted in 2C section and sent to the slicer D slice, and the finished product is packaged, wherein the melting temperature is from 50 ° C.
升温至80℃,升温速率为1℃/min,最终得到的产品的纯度为99.94%。The temperature was raised to 80 ° C, the heating rate was 1 ° C / min, and the purity of the finally obtained product was 99.94%.
实施例3Example 3
将20kg的70wt%对二氯苯的混合物放入55kg的80wt%乙醇溶液中混合均匀形成溶液中。然后将22kg蒸馏水逐渐加入上述 A mixture of 20 kg of 70 wt% p-dichlorobenzene was placed in 55 kg of an 80 wt% ethanol solution and mixed to form a solution. Then gradually add 22 kg of distilled water to the above
溶液中,在加入蒸馏水的过程将温度为5℃,以0.10℃/min的升温速率逐渐至8℃,静置30min,得到纯度为86.5%的对 In the solution, the process of adding distilled water is 5 ° C, gradually increasing to 8 ° C at a heating rate of 0.10 ° C / min, and standing for 30 min to obtain a purity of 86.5%.
二氯甲苯46.3kg。然后进行采用二级六段熔融结晶分离:将上述原料经过第1级冷却结晶分离出96.5wt%的对二氯苯产 Dichlorotoluene 46.3kg. Then, separation by two-stage six-stage melt crystallization is carried out: the above raw materials are subjected to the first stage cooling crystallization to separate 96.5 wt% of p-dichlorobenzene.
品和母液,母液送至邻二氯苯精制工序,其中温度由50℃逐渐降至10℃,降温速率为0.15℃/min;经过1B段熔融结晶 The mother liquor and the mother liquor are sent to the o-dichlorobenzene refining process, wherein the temperature is gradually reduced from 50 ° C to 10 ° C, the cooling rate is 0.15 ° C / min; after 1 B melt crystallization
分离出得到98.0wt%的对二氯苯产品和母液,母液送至原料槽,重复1A段结晶过程,在熔融过程中温度由10℃升温至 Separating 98.0 wt% of p-dichlorobenzene product and mother liquor, the mother liquor is sent to the raw material tank, and the crystallization process of 1A is repeated, and the temperature is raised from 10 ° C during the melting process to
48℃,其中升温速率为0.1℃/min;然后进入1C段融化后送至第二级结晶断继续精制,其中熔化温度由48℃逐渐以1℃ 48 ° C, wherein the heating rate is 0.1 ° C / min; then into the 1C section melted and sent to the second stage of crystal break to continue refining, wherein the melting temperature is gradually increased from 48 ° C to 1 ° C
/min升温至80℃;再经过第二级2A段冷却结晶精制出99.2wt%的地二氯苯的产品和母液,母液返回原料槽,继续重复 /min is heated to 80 ° C; and then through the second stage 2A cooling crystallization to refine 99.2% by weight of dichlorobenzene product and mother liquor, the mother liquor returns to the raw material tank, continue to repeat
1A段结晶过程,其中操控温度,从70℃降至15℃,降温速率为0.2℃/min后,再经过2B段熔融结晶分离出质量分数为 1A crystallization process, in which the operating temperature is reduced from 70 ° C to 15 ° C, the cooling rate is 0.2 ° C / min, and then the mass fraction is determined by 2B melt crystallization.
99.91wt%的对二氯苯产品和母液,母液返回至2A段继续冷却结晶,其中融融温度操作为:从15℃升温至50℃,升温速 99.91wt% of p-dichlorobenzene product and mother liquor, the mother liquor returns to the 2A section to continue cooling and crystallization, wherein the melting temperature is operated: from 15 ° C to 50 ° C, heating rate
率为0.08℃/min;最后将2B阶段所得产品经过2C段融化后送至切片机D切片、包装得成品,其中熔化温度从50℃升温 The rate is 0.08 ° C / min; finally, the product obtained in stage 2B is melted in 2C section and sent to the slicer D slice to package the finished product, wherein the melting temperature is raised from 50 ° C.
至80℃,升温速率为1℃/min,最终得到的产品的纯度为99.91%。The temperature was raised to 1 ° C / min to 80 ° C, and the purity of the final product was 99.91%.
实施例4Example 4
将8kg的65wt%对二氯苯的混合物放入40kg的95wt%乙醇溶液中混合均匀形成溶液。然后将16kg蒸馏水逐渐加入上述溶 8 kg of a mixture of 65 wt% p-dichlorobenzene was placed in 40 kg of a 95 wt% ethanol solution and mixed to form a solution. Then gradually add 16kg of distilled water to the above solution.
液中,在加入蒸馏水的过程将温度为5℃,以0.15℃/min的升温速率逐渐至8℃,静置40min,得到纯度为85%的对二氯 In the liquid, the process of adding distilled water will be 5 ° C, gradually increase to 8 ° C at a heating rate of 0.15 ° C / min, and let stand for 40 min to obtain p-dichloro with a purity of 85%.
甲苯6.5kg。然后进行采用二级六段熔融结晶分离:将上述原料经过第1级冷却结晶分离出96wt%的对二氯苯产品和母 Toluene 6.5 kg. Then, separation by two-stage six-stage melt crystallization is carried out: the above raw materials are subjected to first-stage cooling crystallization to separate 96 wt% of p-dichlorobenzene product and mother.
液,母液送至邻二氯苯精制工序,其中温度由50℃逐渐降至10℃,降温速率为0.15℃/min;经过1B段熔融结晶分离出 Liquid, mother liquor is sent to the o-dichlorobenzene refining process, wherein the temperature is gradually reduced from 50 ° C to 10 ° C, the cooling rate is 0.15 ° C / min; after 1B melt crystallization separation
得到98.0wt%的对二氯苯产品和母液,母液送至原料槽,重复1A段结晶过程,在熔融过程中温度由10℃升温至48℃, 98.0 wt% of p-dichlorobenzene product and mother liquor are obtained, and the mother liquor is sent to the raw material tank, and the crystallization process of 1A is repeated, and the temperature is raised from 10 ° C to 48 ° C during the melting process.
其中升温速率为0.1℃/min;然后进入1C段融化后送至第二级结晶断继续精制,其中熔化温度由48℃逐渐以1℃/min升 The heating rate is 0.1 ° C / min; then it is melted in the 1C section and sent to the second-stage crystal break to continue the refining, wherein the melting temperature is gradually increased from 48 ° C to 1 ° C / min.
温至80℃;再经过第二级2A段冷却结晶精制出99.1wt%的地二氯苯的产品和母液,母液返回原料槽,继续重复1A段结 Warm to 80 ° C; then through the second stage 2A cooling crystallization to refine 99.1% of the dichlorobenzene product and mother liquor, the mother liquor returned to the raw material tank, continue to repeat the 1A knot
晶过程,其中操控温度,从70℃降至15℃,降温速率为0.2℃/min后,再经过2B段熔融结晶分离出质量分数为99.9wt% Crystallization process, in which the operating temperature is lowered from 70 ° C to 15 ° C, the temperature drop rate is 0.2 ° C / min, and then the mass fraction is 99.9 wt % after 2B melt crystallization.
的对二氯苯产品和母液,母液返回至2A段继续冷却结晶,其中融融温度操作为:从15℃升温至50℃,升温速率为0.08 The p-dichlorobenzene product and the mother liquor, the mother liquor is returned to the 2A section to continue cooling and crystallization, wherein the melting temperature is operated: from 15 ° C to 50 ° C, the heating rate is 0.08
℃/min;最后将2B阶段所得产品经过2C段融化后送至切片机D切片、包装得成品,其中熔化温度从50℃升温至80℃, °C/min; Finally, the product obtained in stage 2B is melted in 2C stage and sent to the slicer D slice and packaged to obtain the finished product, wherein the melting temperature is raised from 50 ° C to 80 ° C.
升温速率为1℃/min,最终得到的产品的纯度为99.92%。The heating rate was 1 ° C / min, and the purity of the finally obtained product was 99.92%.
本发明分步结晶所得对二氯苯产品工艺指标结果如下:The process index of the p-dichlorobenzene product obtained by the stepwise crystallization of the present invention is as follows:
项目 project 结果 result
成品纯度 Finished product purity > 99.9wt% > 99.9wt%
凝固点 Freezing point 52.9~53.0 ℃ 52.9~53.0 °C
生产能力 Production capacity 8400t/a 8400t/a
工艺收率 Process yield 溶析析出:≥ 77% ;分步结晶:> 90% Leaching precipitation: ≥ 77%; step-by-step crystallization: > 90%
蒸汽能耗 Steam energy consumption 0.8kg 蒸汽 /1kg 成品 0.8kg steam / 1kg finished product
电耗 Power consumption 0.22kW · h/1kg 成品 0.22kW · h/1kg finished product

Claims (7)

  1. 一种对二氯苯分离提纯方法,其特征在于:包括溶析析出和分步结晶步骤,其中所述溶析析出包括:a1将含有 A method for separating and purifying p-dichlorobenzene, which comprises the steps of elution precipitation and fractional crystallization, wherein the precipitation precipitation comprises: a1 will contain
    40~78wt%对二氯苯的混合物投入70~95wt%的乙醇溶液中混合均匀形成溶液,其中对二氯苯与乙醇溶剂的质量比为1: 40~78wt% of p-dichlorobenzene mixture is put into 70~95wt% ethanol solution to form a solution, wherein the mass ratio of p-dichlorobenzene to ethanol solvent is 1:
    2.5~7.1;2.5~7.1;
    b1、将蒸馏水逐渐加入上述溶液中,其中蒸馏水的加入重量为乙醇重量的0.35~0.45倍;在加入蒸馏水的过程中控制 B1, gradually adding distilled water to the above solution, wherein the added weight of the distilled water is 0.35 to 0.45 times the weight of the ethanol; controlling in the process of adding distilled water
    溶液的温度为5℃~8℃,静置20~40min,得到纯度为80~88wt%、收率高于77%的对二氯甲苯;The temperature of the solution is from 5 ° C to 8 ° C, and is allowed to stand for 20 to 40 minutes to obtain p-dichlorotoluene having a purity of 80 to 88 wt % and a yield of more than 77%;
    其中所述分步结晶:以上述80~88wt%对二氯苯为原料,采用二级六段熔融结晶精制,其具体步骤如下:The stepwise crystallization comprises: using the above-mentioned 80-88 wt% p-dichlorobenzene as a raw material, and purifying by using two-stage six-stage melt crystallization, and the specific steps are as follows:
    a2、将上述纯度为80~88%的对二氯甲苯经第一级1A段冷却结晶精制出95~97wt%的对二氯苯产品和母液,母液送至邻二 A2, the above-mentioned purity of 80~88% of p-dichlorotoluene is purified by the first stage 1A cooling crystallization to obtain 95~97wt% of p-dichlorobenzene product and mother liquor, and the mother liquor is sent to the adjacent two
    氯苯精制工序;Chlorobenzene refining process;
    b2、1A段的对二氯苯产品经过1B段熔融结晶精制出98~99wt%的对二氯苯产品和母液,母液送至原料槽,重复1A段结晶 The p-dichlorobenzene product of b2 and 1A is purified by the 1B stage melt crystallization to obtain 98~99wt% of p-dichlorobenzene product and mother liquor. The mother liquor is sent to the raw material tank, and the 1A stage crystallization is repeated.
    过程;process;
    c2、1B段对二氯苯产品经过1C段融化后送至第二级结晶段继续精制;The c2, 1B-para-dichlorobenzene product is melted in the 1C stage and sent to the second-stage crystallization section for further purification;
    d2、1C段溶化后的产品经过第二级2A段冷却后结晶精制出99.5wt%以上的对二氯苯产品和母液,母液返回原料槽,继 After the molten product of d2 and 1C is cooled by the second stage 2A, the product is crystallized and refined to produce 99.5 wt% of p-dichlorobenzene product and mother liquor, and the mother liquor is returned to the raw material tank.
    续重复1A段冷却结晶;Continue to repeat 1A cooling crystallization;
    e2、2A段产品经过2B段熔融结晶后精制出为99.9wt%以上的对二氯苯产品和母液,母液返回2A段继续冷却结晶;After the e2 and 2A products are melted and crystallized in the 2B stage, the p-dichlorobenzene product and the mother liquid are refined to 99.9 wt% or more, and the mother liquid is returned to the 2A stage to continue cooling and crystallization;
    f2、最后将2B段所得产品经过2C段融化后送至切片、包装得成品。F2. Finally, the product obtained in paragraph 2B is melted in 2C section and sent to the sliced and packaged finished product.
  2. 根据权利要求1所述的对二氯苯分离提纯方法,其特征在于:所述溶析析出中乙醇溶液的浓度为90wt%。 The method for separating and purifying p-dichlorobenzene according to claim 1, wherein the concentration of the ethanol solution in the elution and precipitation is 90% by weight.
  3. 根据权利要求1所述的对二氯苯分离提纯方法,其特征在于:所述溶析析出中对二氯苯与乙醇溶液的质量比=1: The method for separating and purifying p-dichlorobenzene according to claim 1, wherein the mass ratio of p-dichlorobenzene to ethanol solution in the elution and precipitation is=1:
    3~5。3~5.
  4. 根据权利要求1所述的对二氯苯分离提纯方法,其特征在于:所述溶析析出中蒸馏水加如量为乙醇重量的0.4倍。The method for separating and purifying p-dichlorobenzene according to claim 1, wherein the amount of distilled water added in the precipitation is 0.4 times the weight of the ethanol.
  5. 根据权利要求1所述的对二氯苯分离提纯方法,其特征在于:所述溶析析出的b2步骤中控温是将温度从5℃逐渐升 The method for separating and purifying p-dichlorobenzene according to claim 1, wherein the temperature control in the step b2 of the elution and precipitation is to gradually increase the temperature from 5 ° C.
    温至8℃,其中升温速率为0.075~0.15℃/min。The temperature is up to 8 ° C, wherein the heating rate is 0.075 ~ 0.15 ° C / min.
  6. 根据权利要求1所述的对二氯苯分离提纯方法,其特征在于:所述分步结晶的a2~c2步骤中所述1A段的冷却温度为 The method for separating and purifying p-dichlorobenzene according to claim 1, wherein the cooling temperature of the step 1A in the step a2 to c2 of the stepwise crystallization is
    :从50℃降低至10℃,降温速率为0.15℃/min,1B段的熔融温度为:从10℃升温至48℃,升温速率为0.1℃/min,1C段 : from 50 ° C to 10 ° C, the cooling rate is 0.15 ° C / min, the melting temperature of the 1B section is: from 10 ° C to 48 ° C, the heating rate is 0.1 ° C / min, 1C section
    的融化温度为:48℃升温至80℃,升温速率为1℃/min。The melting temperature is: 48 ° C to 80 ° C, the heating rate is 1 ° C / min.
  7. 根据权利要求1所述的对二氯苯分离提纯方法,其特征在于:所述分步结晶的 d2~f2步骤中所述2A段的冷却温度为 The method for separating and purifying p-dichlorobenzene according to claim 1, wherein the cooling temperature of the step 2A in the step d2~f2 of the stepwise crystallization is
    :从70℃降至15℃,降温速率为0.2℃/min,2B段的熔融温度为:从15℃升温至50℃,升温速率为0.08℃/min,2C段 : from 70 ° C to 15 ° C, the cooling rate is 0.2 ° C / min, the melting temperature of the 2B section is: from 15 ° C to 50 ° C, the heating rate is 0.08 ° C / min, 2C
    的融化温度为:从50℃升温至80℃,升温速率为1℃/min。The melting temperature is: from 50 ° C to 80 ° C, the heating rate is 1 ° C / min.
PCT/CN2014/083272 2014-07-18 2014-07-30 Method for separating and purifying p-dichlorobenzene WO2016008175A1 (en)

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