WO2016002669A1 - Cutting device - Google Patents
Cutting device Download PDFInfo
- Publication number
- WO2016002669A1 WO2016002669A1 PCT/JP2015/068556 JP2015068556W WO2016002669A1 WO 2016002669 A1 WO2016002669 A1 WO 2016002669A1 JP 2015068556 W JP2015068556 W JP 2015068556W WO 2016002669 A1 WO2016002669 A1 WO 2016002669A1
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- WO
- WIPO (PCT)
- Prior art keywords
- cutting
- blade
- perforation
- blades
- roll
- Prior art date
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Classifications
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/45—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
- A61F13/49—Absorbent articles specially adapted to be worn around the waist, e.g. diapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
- B26D1/26—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut
- B26D1/28—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut and rotating continuously in one direction during cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
- B26D1/34—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut
- B26D1/40—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut and coacting with a rotary member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
- B26D3/08—Making a superficial cut in the surface of the work without removal of material, e.g. scoring, incising
Definitions
- the present invention relates to a roll-type cutting apparatus used for cutting a synthetic resin film or sheet such as polyethylene used for absorbent articles such as sanitary napkins and disposable paper diapers, and a sheet made of nonwoven fabric.
- an absorbent article such as a sanitary napkin or a disposable diaper
- a liquid-impermeable back sheet, a liquid-permeable top sheet, or the like constituting the absorbent article as a raw material, or these top sheets
- the composite member laminated with the back sheet and the absorbent body is cut into a desired shape.
- a cutter roll having a cutting blade for cutting the object to be cut formed on the outer peripheral surface;
- a cutting device provided with an anvil roll having a smooth outer peripheral surface is used.
- the cutting blade of the cutter roll can cut a cutting target into a predetermined shape by rotating the cutter roll.
- the position, shape, and the like on the outer peripheral surface of the cutter roll are set.
- the cutting edge of the cutter roll is cut by inserting the cutting object between the cutter roll and the anvil roll.
- the object is cut while being pressed against the outer peripheral surface side of the anvil roll, whereby the object to be cut can be cut into a desired shape.
- a perforation is provided at a predetermined position, and a part of the absorbent article can be relatively easily cut by hand along the perforation.
- disposable diapers for low-birth-weight infants are designed to reduce the burden on low-birth-weight infants by changing their postures when removing disposable diapers attached to low-birth-weight infants. It is important to be able to remove disposable diapers regardless of posture. Therefore, the disposable diaper for low birth weight infants is provided with the fastening tape in the disposable diaper so that the fastening tape provided on the back sheet can be separated from the disposable diaper for use in wearing the disposable diaper.
- a perforation is provided in the vicinity of the position. Then, by cutting a part of the disposable diaper along the perforation, the fastening tape can be separated along with the part of the disposable diaper.
- the formation of the outer shape of the sheet or the like by cutting the sheet or the like and the formation of the perforation are performed by separate apparatuses and processes, respectively.
- the cutting object such as the sheet is cut into a desired shape by the cutting device, and the perforation forming means is provided with a perforation blade provided in place of the cutting blade before or after cutting.
- the perforation of the cutting object and the formation of perforations were performed separately, for example, by forming perforations on the object to be cut with a perforation forming apparatus equipped with a cutter roll and an anvil roll.
- JP 2001-62775 A Japanese Patent Laid-Open No. 11-188699 JP 2004-291128 A
- the technical problem of the present invention is that both the cutting of the object to be cut and the formation of the perforation can be performed stably and relatively easily, and the space can be omitted and the maintenance can be omitted as compared with the prior art. It is to provide an easy cutting device.
- a cutting apparatus of the present invention is as follows. (1) A cutter roll that cuts an object to be cut and an anvil roll having a smooth outer peripheral surface, and the cutting between the cutter roll and the anvil roll while rotating the cutter roll and the anvil roll. A cutting device for cutting a cutting object into a predetermined shape by inserting the object, wherein the cutter roll extends continuously on the outer peripheral surface in the circumferential direction of the outer peripheral surface as a whole. A cutting blade that cuts the formed cutting object, and a perforation that is formed so as to extend in the circumferential direction of the outer peripheral surface as a whole and cuts at a predetermined interval with respect to the cutting object.
- the cutting blade has a cutting edge facing the radially outward side of the cutter roll formed continuously along the outer peripheral surface of the cutter roll, Perforation blade cutting edge facing away side in the radial direction of the cutter roll are formed at predetermined intervals along the outer peripheral surface of the cutter roller, cutting device.
- the cutting edge adjacent to the cutting edge of the cutting blade at an intersecting position intersecting the cutting blade is longer in the axial direction than the cutting edge of the other perforated blade.
- the cutter roll includes, on its outer peripheral surface, both a cutting blade that cuts the object to be cut and a perforated blade that forms a perforation, which are formed to extend in the circumferential direction of the outer peripheral surface. Therefore, both the cutting of the object to be cut and the formation of perforations can always be performed stably and relatively easily with a single device. Further, space can be omitted and maintenance is easy as compared with the conventional apparatus using two devices.
- FIG. 1 is a front view schematically showing an embodiment of a cutting device according to the present invention. However, the cutting blade and perforation blade of the cutter roll are omitted.
- FIG. 2 is a front view schematically showing a cutter roll in the cutting apparatus according to the present invention.
- FIG. 3 is a diagram schematically showing a state in which the outer peripheral surface of the cutter roll of FIG. 2 is developed.
- 4A is a schematic plan view of the perforated blade provided on the outer peripheral surface of the cutter roll of FIG. 2
- FIG. 4B is a schematic side view of the perforated blade
- FIG. 4C is a view of the perforated blade and the cutting blade. It is typical sectional drawing.
- FIG. 1 is a front view schematically showing an embodiment of a cutting device according to the present invention. However, the cutting blade and perforation blade of the cutter roll are omitted.
- FIG. 2 is a front view schematically showing a cutter roll in the cutting apparatus according to the present invention.
- FIG. 5 is a plan view schematically showing a state in which the cutting apparatus according to the present invention is driven to cut the object to be cut.
- FIG. 6 is a plan view schematically showing the state of the intersecting position where the perforated blade and the cutting blade intersect.
- FIG. 7 is a diagram schematically illustrating a cutting object in which cutting and perforation are formed at an intersection position where the perforation blade and the cutting blade intersect and in the vicinity thereof.
- (a) is a diagram showing a state where the trim portion is not excluded
- (b) is a diagram showing a state where the trim portion is excluded.
- FIG. 8 is a diagram schematically illustrating a state in which the outer peripheral surface of the cutter roll having a different cutting blade and perforated blade arrangement from that in FIG. 3 is developed.
- the perforated blade is disposed on the center side in the roll width direction from the nearest cutting blade over the entire length, and (b) the perforated blade is disposed over the entire length in the roll width than the nearest cutting blade. Each is shown on the outer side of the direction.
- a cutting apparatus 1 includes a cutter roll 2 for cutting a cutting object 5 as shown in FIG. And a pair of upper and lower rolls with an anvil roll 3 having a smooth outer peripheral surface 3a, and a casing 4 on which these pair of rolls 2 and 3 are rotatably mounted about their axes. Then, the cutting object 5 is inserted by inserting the cutting object 5 between the cutter roll 2 and the anvil roll 3 while rotating the cutter roll 2 and the anvil roll 3 around the axis. Can be cut into a predetermined shape.
- the cutting device 1 has a configuration in which the cutter roll 2 is provided on the upper side and the anvil roll 3 is provided directly below the cutter roll 2.
- the cutter roll 2 and the anvil roll 3 are respectively The rolls 2 and 3 are arranged so that the axes thereof are parallel to each other.
- the cutting object 5 examples include films and sheets made of various synthetic resins such as polyethylene, non-woven sheets, and composite sheets in which non-woven sheets and synthetic resin films are joined together. It can be.
- the cutting object has a liquid-permeable top sheet, a liquid-impermeable back sheet, and a liquid-absorbing property disposed between the top sheet and the back sheet. It is a composite member for forming a so-called tape-type disposable diaper that is held by a wearer with a fastening tape and a target tape at the time of wearing.
- the anvil roll 3 is formed in a cylindrical shape extending in a substantially horizontal direction with an outer peripheral surface 3 a formed smoothly, and at both ends in the axial direction of the anvil roll 3, A rotating shaft 3 b having a diameter smaller than the outer peripheral diameter of the anvil roll 3 is provided at a position that coincides with the axis of the anvil roll 3.
- the rotary shaft 3b is rotatably supported by bearings 6 and 6 attached to the casing 4 at both ends in the axial direction, whereby the anvil roll 3 is supported by the rotary shaft 3b. It is possible to rotate around the axis around the axis.
- the cutter roll 2 is formed in a columnar shape extending in a substantially horizontal direction, and the outer diameter of the cutter roll 2 is provided at both ends in the axial direction of the cutter roll 2.
- a rotating shaft 2 b having a smaller diameter is provided at a position that coincides with the axis of the cutter roll 2.
- the cutter roll 2 is configured such that the rotary shaft 2b is rotatably supported by bearings 7 and 7 attached to the casing 4 at both ends in the axial direction. It is rotatable around the axis around 2b.
- roll bearers 2c and 2c rising from the outer peripheral surface 2a to the outer side in the radial direction of the cutter roll 2 are provided at both ends in the axial direction of the cutter roll 2 on the outer peripheral surface 2a of the cutter roll 2. It is provided along the outer peripheral surface 2a of the roll 2 and over the entire periphery of the outer peripheral surface 2a.
- Each of these roll bearers 2c, 2c is in a state where its peripheral surface is in pressure contact with the outer peripheral surface 3a of the anvil roll 3, and the distance between the outer peripheral surface 2a of the cutter roll 2 and the outer peripheral surface 3a of the anvil roll 3
- the blade edges 14 and 15 of the cutting blades 10 and 11 and the blade edges 28 to 31 of the perforated blades 20 to 23, which will be described later, provided on the outer peripheral surface 2a of the cutter roll 2, and the outer peripheral surface 3a of the anvil roll 3 The interval is kept constant.
- the cutter roll 2 has a plurality of cutting blades 10 and 11 for cutting the cutting object 5 formed on the outer peripheral surface 2a so as to extend continuously in the circumferential direction of the outer peripheral surface 2a as a whole.
- a plurality of perforation blades 20 to 23 for forming the perforation 8 on the cutting object 5 are formed.
- the cutting blades 10 and 11 cut the cutting object 5 while pressing the cutting object 5 against the outer peripheral surface 3 a of the anvil roll 3 as the cutter roll 2 rotates.
- the perforation blades 20 to 23 cut the perforation 8 into the cutting target 5 while pressing the cutting target 5 against the outer peripheral surface 3 a of the anvil roll 3.
- the cutting blades 10 and 11 and the perforation blades 20 to 23 are formed integrally with the outer peripheral surface 2a of the cutter roll 2.
- the cutting blades 10, 11 include base portions 12, 13 that rise from the outer peripheral surface 2 a of the cutter roll 2 to the radially outer side of the cutter roll 2, and the base portions 12, 13, 13 and blade edges 14 and 15 that are disposed on the distal end side of the cutter 13 and face the radially outer side of the cutter roll 2.
- tips 14 and 15 become the aspect extended long in the circumferential direction of this outer peripheral surface 2a as a whole along the outer peripheral surface 2a of the said cutter roll 2, and its outer peripheral surface 2a is continuously formed over the entire circumference.
- the cutting blades 10 and 11 protrude from the outer peripheral surface of the cutter roll 2, that is, from the base ends of the base portions 12 and 13 (the surface of the outer peripheral surface 2 a of the cutter roll 2) to the cutting edges 14 and 15. Is formed substantially uniformly over the entire circumference of the outer peripheral surface 2 a of the cutter roll 2.
- 10 and the second cutting blade 11 provided with a blade edge 15 on the distal end side of the base portion 13 are arranged in a mutually independent manner with a predetermined interval therebetween.
- the first and second cutting blades 10, 11 of the cutting object 5 are used for the cutting object 5 cut by the first and second cutting blades 10, 11, the first and second cutting blades 10, 11 of the cutting object 5 are used.
- a portion located between the two is a target object (product portion, that is, a disposable diaper) whose outer shape is to be formed.
- disconnection by these 1st and 2nd cutting blades 10 and 11 located in the outer side nearest the roll width direction rather than these 1st and 2nd cutting blades 10 and 11 Is a portion (trim portion) that is discarded without being used (see FIG. 7A).
- the 1st and 2nd cutting blades 10 and 11 are curving in the roll width direction according to the shape of the both-ends edge of the width direction of the disposable diaper which should be manufactured.
- the shape of the both end edges in the width direction of the disposable diaper is basically formed symmetrically with respect to an axis passing through the center in the width direction of the disposable diaper. Therefore, the first and second cutting blades 10 and 11 are symmetrical with respect to the central portion of the cutter roll 2 in the roll width direction.
- the first and second cutting blades 10 and 11 in this embodiment are shaped in the circumferential direction of the outer peripheral surface 2 a of the cutter roll 2, that is, the cutting blades 10 and 11.
- the shape in the length direction is a shape in which two pattern shapes are connected. Therefore, the first and second cutting blades 10 and 11 can cut two disposable diapers to be manufactured with respect to the cutting object 5 every time the cutter roll 2 rotates once. It is like that.
- the first and second cutting blades 10 and 11 of this embodiment are both substantially centered in the width direction (roll width direction) of each cutting blade 10 and 11.
- the blade edge 14 and 15 is formed in the part, and the blade edge angle can be arbitrarily determined depending on the material and thickness of the object 5 to be cut, but is set to about 90 °. It is preferable to do.
- variety of a base part) of the 1st and 2nd cutting blades 10 and 11 although it can set arbitrarily according to the raw material and thickness of the cutting target object 5, protrusion height
- the thickness can be about 10 mm, and the width can be about 5 mm.
- the protruding height and width (base width) of the first and second cutting blades 10 and 11 are basically the same as each other.
- the perforation blades 20 to 23 are cut into the cutting object 5 at predetermined intervals to form the perforation 8, and extend long in the circumferential direction of the outer peripheral surface 2a of the cutter roll 2. Is formed.
- the perforation blades 20 to 23 are set in advance on the bases 24 to 27 that rise from the outer peripheral surface 2a of the cutter roll 2 to the outer side in the radial direction of the cutter roll 2, and on the tip side of the bases 24 to 27.
- the bases 24 to 27 and the cutting edges 28 to 31 are formed along the outer peripheral surface 2a of the cutter roll 2, and the cutting edges 28 to 31 are all in the length direction of the perforated blades 20 to 23.
- the perforated blades 20-23 are arranged in series in the length direction.
- the perforation blade according to this embodiment is the width direction (roll roll) of any of the first to fourth perforation blades described later.
- the cutting edge is formed in a two-stage blade shape in which the cutting edge is formed at substantially the center in the width direction, and the cutting edge angle can be arbitrarily determined depending on the material and thickness of the cutting object 5, but is about 90 °. It is preferable to set the degree.
- the protrusion height (height from the base end (the surface of the outer peripheral surface 2a of the cutter roll 2) to the blade edge) of the perforation blade and the width of the perforation blade (base width)
- the perforation blade has a substantially uniform projection height from the outer peripheral surface 2a of the cutter roll 2 to the cutting edge over the entire length of the perforation blade, and the projection heights of the first and second cutting blades 10 and 11. It is formed at almost the same height.
- the perforated blades 20 to 23 in this embodiment are manufactured with respect to the cutting object 5 every time the cutter roll 2 rotates once, like the first and second cutting blades 10 and 11.
- the perforations 8 for two disposable diapers to be formed can be formed.
- the perforated blades 20 to 23 are disposed in the vicinity of both sides in the axial direction (roll width direction) of the cutter roll 2 on the outer peripheral surface 2a of the cutter roll 2, respectively, in an independent manner, A perforation having a series of lengths and shapes can be formed at predetermined positions with respect to the cutting object 5.
- perforated blades 20 to 23 are provided. That is, the first and third perforation blades 20 and 22 are disposed on the outer peripheral surface 2a of the cutter roll 2 on the first cutting blade 10 side, and the second and fourth sewing machines are disposed on the second cutting blade 11 side. Eye blades 21 and 23 are provided, respectively.
- the first to fourth perforation blades 20 to 23 are each curved in the roll width direction according to the shape of the perforation to be formed on the cutting object 5.
- the second perforation edge 21 is the first perforation edge 20
- the fourth perforation edge 23 is the third perforation edge 2
- the center of the cutter roll 2 in the roll width direction is curved in the roll width direction so as to have a symmetrical shape with respect to the part.
- the first and second perforated blades 20 and 21 are configured such that the cutter roll 2 is substantially half-rotated, and the first and second cutting blades 10 and 11 are one with respect to the cutting object 5.
- the perforation is formed in synchronization with the cutting of the first pattern shape.
- the third and fourth perforation blades 22 and 23 are basically configured such that the cutter roll 2 further rotates substantially half and the first and second cutting blades 10 and 11 are the objects to be cut.
- a perforation is formed in synchronization with the cutting of the second pattern shape.
- the first and second cutting blades 10 and 11 and the first to fourth perforation blades 20 to 23 are provided together in a single cutter roll 2 because the cutting is performed. Needless to say, the cutting of the object 5 and the formation of the perforation for the cutting object 5 can be efficiently performed simultaneously. However, the cutting blades 10 and 11 and the perforation blades 20 to 23 and the above-mentioned
- the cutting object 5 is stably held between the anvil roll 3 and the outer peripheral surface 3a, and both the cutting of the cutting object 5 and the formation of the perforation 8 are performed more stably and accurately. It is also to be able to.
- the viewpoints of the stability and accuracy of the cutting and perforation formation on the cutting object will be specifically described.
- the shape of the cutting object after cutting is the originally planned shape. It becomes a situation where shape defects are likely to occur, such as different.
- the cutting blade and the perforated blade are provided together in a single cutter roll, and when cutting the object to be cut by the cutting blade, the cutting edge of the cutting blade and the outer peripheral surface of the anvil roll In addition to holding the cutting object performed between the cutting edges, the cutting object held between the cutting edge of the perforated blade and the outer peripheral surface of the anvil roll can be held. Thereby, even if the cutting edge of the cutting blade is pressed at the time of cutting, the cutting object is stably held by each cutting edge of the cutting blade and the perforated blade, so that the position of the cutter roll in the roll width direction is maintained.
- the first and second cutting blades 10 and 11 and the first to fourth perforation blades 20 to 23 are provided together in a single cutter roll 2.
- the cutting object 5 can be held between the cutting edge 14 of the first cutting blade 10 and the outer peripheral surface 3 a of the anvil roll 3.
- the cutting object 5 can be held between the cutting edges 28 and 30 of the first or third perforated blades 20 and 22 and the outer peripheral surface 3 a of the anvil roll 3.
- the cutting object 5 is held between the cutting edge 15 of the second cutting blade 11 and the outer peripheral surface 3 a of the anvil roll 3.
- the cutting object 5 can also be held between the cutting edges 29, 31 of the second or fourth perforated blades 21, 23 and the outer peripheral surface 3a of the anvil roll 3. Yes. And when the said cutter roll 2 carries out a substantially half rotation and the said 1st and 2nd cutting blades 10 and 11 cut
- the cutting edges 14 and 15 of the first and second cutting blades 10 and 11 and the cutting edges 28 and 29 of the first and second perforated blades 20 and 21 are to be cut between the outer peripheral surface 3 a of the anvil roll 3.
- the object 5 can be held.
- the cutter roll 2 further rotates approximately half and the first and second cutting blades 10 and 11 cut the second pattern shape with respect to the cutting object 5, these The cutting edges 14 and 15 of the first and second cutting blades 10 and 11 and the cutting edges 30 and 31 of the third and fourth perforation blades 22 and 23 are between the outer peripheral surface 3 a of the anvil roll 3.
- the cutting object 5 can be held.
- the first to fourth perforation blades 20 to 23 are configured so that the cutting edges 28 to 31 of the perforation blades 20 to 23 intermittently cut into the cutting object 5 to hold the cutting object 5.
- the cutting object 5 can be held very stably.
- the first perforation blade 20 and the third perforation blade 22 located on the first cutting blade 10 side on the outer peripheral surface 2 a of the cutter roll 2 are the same on the outer peripheral surface 2 a of the cutter roll 2. It is formed in the same size. In this embodiment, the first perforation blade 20 and the third perforation blade 22 are discontinuous separated from each other because of the position and direction of the perforation to be formed. ing.
- the first perforation blade 20 includes a base portion 24 and a cutting edge 28 provided on the distal end side of the base portion 24, and the third perforation blade 22 includes a base portion 26 and a base portion 26. And a cutting edge 30 provided on the distal end side.
- first perforation blade 20 and the third perforation blade 22 are not continuous, the first perforation blade 20 in the rotation direction of the cutter roll 2 (in FIG. 3).
- the cutter roll 2 In the roll width direction of the cutter roll 2, the cutter roll 2 is disposed in a partially overlapping state.
- the second end side 22b located on the downstream side is arranged in a partially overlapping state in the roll width direction of the cutter roll 2. Therefore, in the cutting object 5, the first perforation blade 20 and the third perforation blade 22 simultaneously contact with the rotation of the cutter roll 2, and the first perforation blade 20 A portion in which perforations are simultaneously formed by the third perforation blade 22 is generated.
- the reason why the lengthwise ends of the first perforation blade 20 and the third perforation blade 22 are configured to overlap in the roll width direction of the cutter roll 2 is as follows. Because. When the upstream end of each perforation blade (the end of the first end side 20a, 22a) is newly cut into the object 5 to be cut, the outer peripheral surface 3a of the anvil roll 3 is compared to after being cut once. Since the reaction force from the cutting object 5 pressed against is large, a relatively large stress acts on the end portions of the first end sides 20a, 22a of the perforated blades 20, 22, but the stress causes The cutting edge becomes more exhausted than other parts or is easily damaged.
- the part in which these perforation blades do not exist in the roll width direction of the said cutter roll temporarily. If it exists, the cutting object positioned on the part where the perforation blade does not exist, particularly the cutting object pressed against the anvil roll by the amount of the perforation blade not present on the cutting edge of the first cutting blade. The stress accompanying the reaction force from the object tends to concentrate, and it is still easy to wear out or break easily. Further, when the ends of the first end sides 20a, 22a of the first and third perforation blades 20, 22 are newly cut into the cutting object 5, the cutting object 5 includes these perforations.
- the shape in the width direction of the cutting object 5 is likely to be unstable, and the cutter of the cutting object 5 There is a risk that the position of the roll 2 in the roll width direction itself is displaced from the predetermined position. If it does so, the cutting position by the 1st and 2nd cutting blades 10 and 11 may shift from the position which was initially planned, and the shape after cutting may become defective. Therefore, in this embodiment, a part of both end portions in the length direction of the first perforation blade 20 and the third perforation blade 22 are overlapped in the roll width direction of the cutter roll 2.
- the stress acting on the cutting edges of the cutting blades 10 and 11 is dispersed to prevent the stress from concentrating.
- the cutting object 5 can be firmly held by the cutting edges 28 and 30 of both the first perforation blade 20 and the third perforation blade 22, second and fourth perforation blades 21 described later. , 23 together with the holding effect of the cutting object 5, the cutting with the first cutting blade 10 and further with the second cutting blade 11 can be performed with higher accuracy.
- the second perforation blade 21 and the fourth perforation blade 23 located on the second cutting blade 11 side on the outer peripheral surface 2 a of the cutter roll 2 are mutually connected on the outer peripheral surface 2 a of the cutter roll 2.
- the second perforation blade 21 and the fourth perforation blade 23 are discontinuous separated from each other because of the position and direction of the perforation to be formed.
- the second perforation blade 21 includes a base portion 25 and a cutting edge 29 provided on the distal end side of the base portion 25, and the fourth perforation blade 23 includes a base portion 27 and a base portion 27. And a cutting edge 31 provided on the distal end side.
- the second perforation edge 21 and the fourth perforation edge 23 are not continuous, but the second perforation edge 21 is downstream in the rotation direction of the cutter roll 2 (in FIG. 3).
- the cutter roll 2 In the roll width direction of the cutter roll 2, the cutter roll 2 is disposed in a partially overlapping state.
- the first end side 21 a located upstream in the rotation direction of the cutter roll 2 and the rotation direction of the cutter roll 2 in the fourth perforation edge 23.
- the second end side 23 b located on the downstream side is disposed in a partially overlapping state in the roll width direction of the cutter roll 2. Therefore, in the cutting object 5, the second perforation blade 21 and the fourth perforation blade 23 simultaneously come into contact with the rotation of the cutter roll 2, and the second perforation blade 21 A portion in which perforations are simultaneously formed by the fourth perforation blades 23 is generated.
- the second perforation blade 21 and the fourth perforation blade 23 are configured to overlap a part of each lengthwise end portion in the roll width direction of the cutter roll 2.
- both end portions in the length direction of the first perforation blade 20 and the third perforation blade 22 described above are configured to overlap in the roll width direction of the cutter roll 2. It is the same.
- the edge of the end of the first end side 21a, 23a, which is the upstream side of the second perforated blade 21 and the fourth perforated blade 23, and the cutting edge, particularly the cutting edge 15 of the second cutting blade 11 are shown.
- the stress that acts on the surface is dispersed to prevent the stress from concentrating.
- the cutting object can be firmly held by the cutting edges 29, 31 of both the second perforated blade 21 and the fourth perforated blade 23, the first and third perforated blades 20,
- the cutting with the second cutting blade 11 and the first cutting blade 10 can be performed with higher accuracy, including the effect of holding the cutting object 5 by 22.
- the first and third perforation blades 20 and 22 are the first cutting blade 10, and the second and fourth perforation blades 21 and 23 are the same.
- the second cutting blade 11 and the outer peripheral surface 2a of the cutter roll 2 intersect each other.
- the perforation blade extends so that the cutting blade passes through (cuts across) the cutting blade from one end side in the width direction of the cutting blade to the other end side (or the cutting blade passes the perforation blade).
- the perforation blade is in contact with one end side in the width direction of the cutting blade and is not in the other end side.
- This also means a state in which one end side in the length direction of the perforated blade is in contact with one end side in the width direction of the cutting blade.
- the cutting blade and the perforation blade intersect with each other in a substantially cross shape, and one end side in the length direction of the perforation blade is in contact with one end side in the width direction of the cutting blade. It is a concept that includes a state where these cutting blades and perforation blades form a substantially T-shape when the contacted portion is viewed from the direction of the blade edge.
- the first and third perforated blades 20, 22 have a roll width on the outer peripheral surface 2 a of the cutter roll 2 with the first end sides 20 a, 22 a being more than the first cutting blade 10. It is located on the outer side closest to the direction and extends linearly in the circumferential direction of the outer peripheral surface 2a of the cutter roll 2 by a certain length. And, from the portion in the vicinity of the central portion in the length direction of the first and third perforation blades 20, 22, the outer peripheral surface 2a of the cutter roll 2 is curved toward the inner side in the roll width direction, Each crosses the first cutting blade 10.
- first and third perforation blades 20 and 22 are located more than the first cutting blade 10 from the intersecting position with the first cutting blade 10 to the second end side 20b and 22b.
- the outer peripheral surface 2a of the cutter roll 2 is directed toward the center in the roll width direction, and finally extends linearly in the peripheral direction of the outer peripheral surface 2a of the cutter roll 2.
- the first and third perforation blades 20 and 22 are located on the outer side closest to the outer peripheral surface 2a of the cutter roll 2 in the roll width direction with respect to the first cutting blade 10. Since the portion, that is, the portion from the first end 20a, 22a to the position where the first cutting blade 10 intersects, forms a perforation with respect to the trim portion in the cutting object 5, holding the cutting object 5
- the cutting blades 10 and 11 serve as a discarded blade that is used to reduce the load on the cutting edges 14 and 15.
- the second and fourth perforation blades 21 and 23 are arranged in the roll width direction of the outer peripheral surface 2a of the cutter roll 2 such that the first end sides 21a and 23a are more than the second cutting blade 11, respectively. It is located on the nearest outer side and extends linearly in the circumferential direction of the outer peripheral surface 2a of the cutter roll 2 by a certain length. And, from the portion in the vicinity of the central portion in the length direction of the second and fourth perforation blades 21 and 23, curved toward the inner side in the roll width direction of the outer peripheral surface 2a of the cutter roll 2, Each of them intersects with the second cutting blade 11.
- the second and fourth perforation blades 21 and 23 are located from the intersecting position with the second cutting blade 11 to the second end sides 21b and 23b than the first cutting blade 10.
- the cutter roll 2 has an aspect in which it extends toward the central portion in the roll width direction on the outer peripheral surface of the cutter roll 2, and finally linearly extends in the circumferential direction of the outer peripheral surface 2a of the cutter roll 2.
- the second and fourth perforation blades 21 and 23 are positioned closer to the outer side in the roll width direction on the outer peripheral surface 2a of the cutter roll 2 than the second cutting blade 11 is.
- the portion, that is, the portion from the first ends 21 b and 23 b to the position where the second cutting blade 11 intersects forms a perforation with respect to the trim portion in the cutting object 5. Therefore, this part actually serves as a throwing blade used for holding the cutting object 5 and reducing the load on the cutting edges 14 and 15 of the cutting blades 10 and 11.
- the first and third perforated blades 20 and 22 are discontinuous at the intersecting position with the first cutting blade 10. It has become.
- the cutting edges 29 and 31 of the second and fourth perforated blades 21 and 23 are discontinuous at the intersection position with the second cutting blade 11.
- the first and second cutting blades 10 and 11 are also crossed with the first and third perforation blades 20 and 22 and the second and fourth perforation blades 21 and 23.
- the blade edges 14 and 15 are continuous, whereby the first and second cutting blades 10 and 11 are maintained in a state in which the blade edges 14 and 15 are continuous over the entire circumference of the outer peripheral surface 2a of the cutter roll 2. Has been.
- the base portions 24 to 27 of the first to fourth perforation blades 20 to 23 are substantially the same as the base portions 12 and 13 of the intersecting first or second cutting blades 10 and 11. It is a connected aspect. Thereby, the cutting edges 28 and 30 of the first and third perforation blades 20 and 22 are transferred to the cutting edge 14 of the first cutting blade 10 and the cutting edges 29 and 29 of the second and fourth perforation blades 21 and 23, respectively. 31 can be stably provided in a state of being as close as possible to the cutting edge 15 of the second cutting blade 11.
- the cutting edges 28 to 31 of the first to fourth perforation blades 20 to 23 are discontinuous at the crossing position of the first or second cutting blades 10 and 11 for the following reason. is there. That is, for example, when the first and third perforation blades 20 and 22 are continuous at the intersecting position with the first cutting blade 10, as a result, the cutting edges of the perforation blades 20 and 22 are obtained. 28 and 30 and the cutting edge 14 of the first cutting blade 10 are connected to each other, so that the crossing position is such that the cutting edge is substantially cross-shaped or substantially X-shaped in plan view.
- the cut formed in the cutting object 5 is also in a substantially cross-shaped shape in plan view. It becomes.
- the cut in a substantially cross shape or the like in plan view is in a state where the edge of the cutting object 5 is cut at the cut portion, and therefore when some external force acts on the cutting object 5.
- the cut object 5 or the manufactured product is easily torn or torn starting from the cut edge portion. The same can be said for the crossing positions of the second and fourth perforated blades 21 and 23 and the second cutting blade 11.
- the cutting edges of the first to fourth perforated blades 20 to 23 are prevented in order to prevent the cutting object 5 or the manufactured product from being torn or torn unexpectedly.
- 28 to 31 are discontinuous at the crossing position of the first or second cutting blades 10 and 11, and the cutting object 5 starting from the cut at the crossing position, or an unintended tear of the manufactured product, The destruction is prevented from occurring.
- the cutting edges 28 to 31 of the first to fourth perforation blades 20 to 23 are continuous at the positions where they intersect with the first or second cutting blades 10 and 11, this intersecting portion.
- a high level of technology is required, so that a lot of labor and cost are required for the formation.
- the cutting edges of the first to fourth perforated blades are discontinuous at the intersecting position of the first or second cutting blade.
- the first to fourth perforation blades 20 to 23 are intersecting at the intersecting position with the intersecting first or second cutting blades 10 and 11.
- the interval between the cutting edges 14 and 15 of the blades 10 and 11 and the cutting edges 28 to 31 of the perforating edges 20 to 23 adjacent to the intersecting cutting edges 14 and 15 is the intersecting perforation edge 20.
- the first perforation blade 20 is adjacent to the cutting edge 14 of the first cutting blade 10 and the first cutting blade 10 at a position intersecting the first cutting blade 10.
- the distance between the first perforated blade 20 and the cutting edge 28 (the cutting edge 14 of the first cutting blade 10 at the intersecting position and the first perforated blade 20 located closest to the cutting edge 14).
- the distance between the cutting edges 28) is formed to be smaller than the distance between the adjacent cutting edges 28, 28 at a position other than the intersecting position in the first perforated blade 20. Therefore, in the cutting object 5, the edge 9 formed by cutting with the first cutting blade 10 and the position closest to the edge 9 formed with the first perforation blade 20 are located.
- the distance between a certain nearest perforation 8 (cut portion) is compared with the distance between adjacent perforations 8 formed by the cutting edges 28 and 28 of other portions of the first perforation blade 20. It becomes smaller (see FIGS. 7A and 7B).
- the first to fourth perforation blades 20 to 23 have any distance between adjacent blade edges at positions other than the intersection position with the first or second cutting blades 10 and 11. But it is the same interval. Further, in this embodiment, the first to fourth perforation blades 20 to 23 are located between adjacent blade edges at positions other than the intersection position with the first or second cutting blades 10 and 11. The intervals are almost the same for all perforated edges. With respect to the first to fourth perforation blades 20 to 23, the interval between adjacent blade edges at a position other than the intersection position with the first or second cutting blades 10 and 11 should be finally manufactured. It can be arbitrarily set according to the type and size of the object, the material and thickness of the cutting object 5, and the like.
- the interval between adjacent blade edges at a position other than the crossing position can be about 1 mm.
- the cutting edges 10 and 11 of the cutting blades 10 and 11 and the cutting edges 14 and 15 of the first to fourth perforating blades 20 to 23 are crossed with the adjacent first or second cutting blades 10 and 11.
- the distance between the cutting blade and the cutting edges 28 to 31 of the adjacent perforation blade is preferably about 0.5 to 0.8 mm.
- the interval between the cutting edge of the cutting blade and the cutting edge of the perforated blade adjacent to the cutting blade is determined in the perforated blade.
- the reason why it is smaller than the interval between adjacent blade edges at a position other than the crossing position is to facilitate cutting the perforation by hand. That is, in products such as disposable diapers, when the perforation is cut by hand, it is necessary to cut the edge toward the perforation located closest to the edge of the product. If the distance to the perforation is long, the distance to cut the product by hand becomes long, so that the act of cutting itself becomes troublesome, and it may not cut well in the desired direction, which makes it very difficult to handle.
- the distance from the edge of the product to the nearest perforation is the distance between the cutting edge of the cutting blade and the cutting edge of the perforation blade adjacent to the cutting blade at the intersection where the perforation blade and the cutting blade intersect. Therefore, it is indispensable for improving the handling property to appropriately set the interval. Therefore, in the present embodiment, the first to fourth perforation blades 20 to 23 of the cutting blades 10 and 11 at the intersecting positions with the intersecting first or second cutting blades 10 and 11 are used. The distance between the cutting edges 14 and 15 and the cutting edges 28 to 31 of the perforation blades 20 to 23 adjacent to the cutting edges 10 and 11 is adjusted, as shown in FIG.
- the length between the edge 9 of the knives 9 and the nearest perforation 8 is set to a size that can secure a strength not to be cut during the conveyance of the object to be cut and the subsequent process or the conveyance as a product,
- the perforation can be cut relatively easily by hand.
- each of the first to fourth perforating blades 20 to 23 intersects with the intersecting first or second cutting blades 10 and 11 at the intersecting first or second cutting edge.
- the cutting edge adjacent to the cutting edges 14 and 15 of the cutting edges 10 and 11 has a perforated edge length in the axial direction (perforation edge length direction) of the perforating edges 20 to 23 compared to the other cutting edges. Largely formed.
- the first perforated blade 20 is adjacent to the cutting edge 14 of the first cutting blade 10 at an intersecting position intersecting the first cutting blade 10 as shown in FIG.
- the cutting edge 28 of the first perforation blade 20 is formed so that the length in the length direction of the first perforation blade 20 is larger than the other cutting edges of the first perforation blade 20.
- the first perforation blade 20 located at the position closest to the edge formed by being cut by the first cutting blade 10.
- the perforation 8 (cut portion) closest to the end edge 9 formed by the above is formed longer than the other perforations 8 formed by the other first perforation blades 20.
- the second perforation edge closest to the cutting edge 14 of the first cutting edge 10 at the intersecting position and the second nearest edge 15 of the second cutting edge 11 at the intersecting position is formed longer than the other perforations 8 formed by the other first perforation blades 20.
- the second perforation edge closest to the cutting edge 14 of the first cutting edge 10 at the intersecting position and the second nearest edge 15 of the second cutting edge 11 at the intersecting position is formed longer than the other perforations 8 formed by the other first perforation blades 20.
- the second perforation edge closest to the cutting edge 14 of the first cutting edge 10 at the intersecting position and the second nearest edge 15 of the second cutting edge 11 at the intersecting position is formed longer than the other perforations 8 formed by the other first per
- the cutting edge of the perforated blade adjacent to the cutting edge of the intersecting cutting blade at the intersecting position intersecting with the cutting blade is more in the length direction of the perforated blade than the other cutting edges.
- the reason for increasing the length is to make it easier to cut a series of perforations formed by each perforation blade by hand.
- the perforation closest to the edge of the product is the cutting edge of the perforated edge adjacent to the cutting edge of the intersecting cutting edge at the crossing position with the cutting edge. Therefore, in this embodiment, the cutting blades 10 and 11 are arranged at the intersecting positions of the first to fourth perforating blades 20 to 23 and the intersecting first or second cutting blades 10, 11.
- the range of the perforation blade length direction is adjusted to secure a range where the fingers can be pinched when the perforation 8 is cut. In this way, a series of perforations 8 formed by each perforation blade can be easily cut by hand.
- the first to fourth perforation blades 20 to 23 in this embodiment are the cutting edges 14 and 15 of the cutting blades 10 and 11 at the intersecting positions with the first or second cutting blades 10 and 11.
- the cutting edge other than the cutting edge adjacent to is in the following manner. That is, in the first to fourth perforation blades 20 to 23, the outer edges of the cutter roll 2 are not used for the cutting edges that are not adjacent to the cutting edges of the first or second cutting blades 10 and 11 at the intersecting positions.
- the length in the longitudinal direction of the perforated blade is different between a portion extending linearly in the circumferential direction of the surface 2a and a portion curved in a direction intersecting the circumferential direction of the outer peripheral surface 2a.
- the length in the length direction of the perforation blades 28 to 31 of the perforation blades 20 to 23 extends linearly in the circumferential direction of the outer peripheral surface 2 a of the cutter roll 2 at portions other than the intersecting positions.
- intersects the circumferential direction of this outer peripheral surface is longer than the cutting edge located in the part which exists.
- the reason for this is to eliminate the problems caused by the orientation of the fibers of the nonwoven fabric that forms part of the composite member that is the cutting object 5, and efficiently cut the fibers constituting the nonwoven fabric.
- the perforation is stably formed.
- the fibers constituting the nonwoven fabric are oriented in the conveying direction MD of the cutting object 5, that is, in the length direction of the cutting object 5. Since it is normal, when the product formed from the cutting object 5 is manually broken along the perforation, the product can be broken relatively easily in the direction along the fiber orientation direction of the nonwoven fabric.
- the perforations formed by the first to fourth perforation blades 20 to 23 are in a direction intersecting the orientation direction of the fibers. Since it is formed to face, there is a possibility that it is difficult to break this part by hand. Therefore, in this embodiment, the first to fourth perforated blades 20 to 23 are the cutting edges located at the portions curved in the direction intersecting the circumferential direction of the outer peripheral surface 2a of the cutter roll 2. Sets the length of the perforation blade in the longitudinal direction to be relatively long so that the perforation length can be formed longer with respect to the object 5 to be cut, and the product is handed along the perforation. It is easy to break.
- the length in the longitudinal direction of the perforation blades 28 to 31 of the first to fourth perforation blades 20 to 23 is the type and size of the object to be manufactured, the object to be cut. It can be arbitrarily set depending on the material, thickness, etc.
- the length in the length direction of the perforated blade at the cutting edge extends linearly in the circumferential direction of the outer peripheral surface 2 a of the cutter roll 2.
- the portion can be about 1.5 mm, and the cutting edge of the portion curved in the direction intersecting the circumferential direction of the outer peripheral surface 2a can be about 2 mm.
- the first to fourth perforated blades 20 to 23 are adjacent to the blade edges 14 and 15 of the cutting blades 10 and 11 at the intersecting positions intersecting the cutting blades 10 and 11.
- the length in the length direction is preferably about 2 to 3 mm.
- the cutting device 1 rotatings the cutter roll 2 and the anvil roll 3 around the respective axes in directions opposite to each other, and the cutter roll 2 and the anvil roll 3.
- the cutting object 5 is inserted from the entrance side of the cutting device 1.
- disconnection target object 5 is predetermined by the 1st and 2nd cutting blades 10 and 11 provided in the outer peripheral surface 2a of the said cutter roll 2, ie, in this embodiment, is predetermined.
- the tape-type disposable diaper is cut into the shape of both end edges in the width direction.
- the cutting device 1 is formed on the outer peripheral surface 2a of the cutter roll 2 so as to extend in the circumferential direction of the outer peripheral surface 2a. Since both the perforation blades 20 to 24 to be formed are provided, it is possible to easily perform both the cutting of the cutting object 5 and the formation of the perforation with a single device. Further, since the cutting blades 10 and 11 and the perforation blades 20 to 23 are all formed on the outer peripheral surface 2a of the same cutter roll 2, cutting and perforation are performed using two devices. There is no need to perform precise control of the rotational speed and the relative position of the cutting blade and the perforated blade as in the case of the conventional case where they are performed separately.
- first cutting blade 10 and the first and third perforation blades 20 and 22, the second cutting blade 11 and the second and fourth perforation blades 21 and 23 are either Also, the outer peripheral surface 2a of the cutter roll 2 intersects in a substantially cross shape.
- the cutting blade and the perforation blade are not substantially cross-shaped, that is, one end side in the length direction of the perforation blade is in contact with one end side in the width direction of the cutting blade, and the contacted portion is viewed from the blade edge direction. In some cases, these cutting blades and perforation blades may intersect with each other to form a substantially T-shape.
- the first cutting blade 10 and the first and third perforation blades 20 and 22, the second cutting blade 11 and the second and fourth perforation blades 21 and 23 are Both of them intersect on the outer peripheral surface 2a of the cutter roll 2, but the cutting blade and the perforated blade need not necessarily intersect.
- the perforation blades 36, 37 on the outer circumferential surface 35a of the cutter roll 35 are longer than the nearest cutting blades 38, 39 over the entire length in the length direction of the perforation blade. It is possible to adopt a mode in which the cutting blades 38 and 39 are not intersected at all by being disposed on the center side (inward side) in the roll width direction.
- the perforation blades 46 and 47 on the outer peripheral surface 45 a of the cutter roll 45 are longer than the nearest cutting blades 48 and 49 over the entire length in the length direction of the perforation blade. It can be set as the aspect which is arrange
- the cutting object can be held by each cutting blade and each perforation blade at the time of cutting. Both the cutting by the cutting blade and the formation of the perforation by the perforation blade can be realized with more stable and precise cutting and the formation of the perforation.
- both the cutting of the object to be cut and the formation of perforations are always performed stably and simply, as in the above embodiment. It is easy to handle as a whole device and maintenance is easy because there is no need for complicated control and adjustment as in the past. Of course, basic effects such as certain points can be obtained.
- the perforation blades 20 to 23 are configured so that the cutting edges 28 to 31 are discontinuous at the crossing positions where the cutting blades 10 and 11 intersect. It is good also as a state connected with the cutting-edge of a cutting blade continuously in the crossing position with a cutting blade. However, it is preferable that the perforated blade is discontinuous at the crossing position with the cutting blade because the advantageous effects as described above can be obtained.
- the perforated blades 20 to 23 are adjacent to the cutting edges 10 and 11 of the cutting blades 10 and 11 and the cutting blades 10 and 11 at the intersecting positions intersecting the cutting blades 10 and 11.
- the interval between the perforated blades 20 to 23 is smaller than the interval between adjacent blade edges at positions other than the intersecting position in the perforated blades 20 to 23.
- the distance between adjacent cutting edges in the perforated blade can be arbitrarily set, and does not necessarily have to be changed between the intersection position and the other positions.
- the perforated blades 20 to 23 are arranged so that the cutting edges adjacent to the cutting edges 14 and 15 of the cutting blades 10 and 11 at the intersecting position intersecting the cutting blades 10 and 11 are other sewing machines.
- the length in the axial direction was formed larger than the cutting edge of the eye blade.
- the axial length of each cutting edge in the perforated blade can be arbitrarily set, and does not necessarily have to be changed between the intersection position and other positions.
- the composite member which is a disposable diaper whose final product is an absorbent article was used as the cutting object 5
- the cutting object can be various sheets or films.
- a composite member for producing other than disposable diapers for example, a composite member for producing various absorbent articles such as sanitary napkins, panty liners, incontinence pads, urine collecting pads, etc. It may be.
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Abstract
The purpose of the present application is to provide a cutting device that is capable of both cutting an object to be cut and forming perforations stably and relatively easily, requires smaller space than before, and can be easily maintained. An outer circumferential surface (2a) of a cutter roller (2) is equipped with: cutting blades (10, 11) which are formed so as to generally continuously extend in the circumferential direction of the outer circumferential surface (2a); and perforation blades (20-23) which are formed so as to generally extend in the circumferential direction of the outer circumferential surface (2a) and cut into the object to be cut (5) at a predetermined interval, thereby forming perforations.
Description
本発明は、例えば生理用ナプキンや使い捨ての紙おむつ等の吸収性物品などに用いられるポリエチレン等の合成樹脂製フィルムやシート、不織布製のシートの切断に用いられるロール式の切断装置に関するものである。
The present invention relates to a roll-type cutting apparatus used for cutting a synthetic resin film or sheet such as polyethylene used for absorbent articles such as sanitary napkins and disposable paper diapers, and a sheet made of nonwoven fabric.
例えば、生理用ナプキンや使い捨ておむつ等の吸収性物品を形成するに際しては、原料となる吸収性物品を構成する液不透過性のバックシートや、液透過性のトップシート等、あるいはこれらのトップシートやバックシート、さらには吸収体を積層した複合部材を、所望の形状に切断することが行われる。
このようなフィルムやシート、複合部材等の切断対象物を切断する場合、例えば特許文献1に記載されているように、該切断対象物を切断する切断刃が外周面に形成されたカッターロールと、平滑な外周面を有するアンビルロールとを備えた切断装置を用いるのが一般的である。
この種の切断装置は、例えば特許文献2や特許文献3に記載されているように、前記カッターロールの切断刃が、カッターロールが回転することによって切断対象物を予め定めた形状に切り出せるように、カッターロールの外周面上での位置や形状等が設定されている。そして、前記カッターロールとアンビルロールを回転軸まわりに回転させながら、これらのカッターロールとアンビルロールとの間に前記切断対象物を装入させることにより、前記カッターロールの切断刃の刃先が、切断対象物をアンビルロールの外周面側に押圧しながら切り込み、これにより、該切断対象物を所望の形状に切断することが可能となっている。 For example, when forming an absorbent article such as a sanitary napkin or a disposable diaper, a liquid-impermeable back sheet, a liquid-permeable top sheet, or the like constituting the absorbent article as a raw material, or these top sheets The composite member laminated with the back sheet and the absorbent body is cut into a desired shape.
When cutting such an object to be cut such as a film, sheet, or composite member, for example, as described inPatent Document 1, a cutter roll having a cutting blade for cutting the object to be cut formed on the outer peripheral surface; Generally, a cutting device provided with an anvil roll having a smooth outer peripheral surface is used.
In this type of cutting apparatus, for example, as described inPatent Document 2 and Patent Document 3, the cutting blade of the cutter roll can cut a cutting target into a predetermined shape by rotating the cutter roll. In addition, the position, shape, and the like on the outer peripheral surface of the cutter roll are set. And while rotating the cutter roll and the anvil roll around the rotation axis, the cutting edge of the cutter roll is cut by inserting the cutting object between the cutter roll and the anvil roll. The object is cut while being pressed against the outer peripheral surface side of the anvil roll, whereby the object to be cut can be cut into a desired shape.
このようなフィルムやシート、複合部材等の切断対象物を切断する場合、例えば特許文献1に記載されているように、該切断対象物を切断する切断刃が外周面に形成されたカッターロールと、平滑な外周面を有するアンビルロールとを備えた切断装置を用いるのが一般的である。
この種の切断装置は、例えば特許文献2や特許文献3に記載されているように、前記カッターロールの切断刃が、カッターロールが回転することによって切断対象物を予め定めた形状に切り出せるように、カッターロールの外周面上での位置や形状等が設定されている。そして、前記カッターロールとアンビルロールを回転軸まわりに回転させながら、これらのカッターロールとアンビルロールとの間に前記切断対象物を装入させることにより、前記カッターロールの切断刃の刃先が、切断対象物をアンビルロールの外周面側に押圧しながら切り込み、これにより、該切断対象物を所望の形状に切断することが可能となっている。 For example, when forming an absorbent article such as a sanitary napkin or a disposable diaper, a liquid-impermeable back sheet, a liquid-permeable top sheet, or the like constituting the absorbent article as a raw material, or these top sheets The composite member laminated with the back sheet and the absorbent body is cut into a desired shape.
When cutting such an object to be cut such as a film, sheet, or composite member, for example, as described in
In this type of cutting apparatus, for example, as described in
ところで、前記吸収性物品の中には、所定の位置にミシン目が設けられていて、そのミシン目に沿って該吸収性物品の一部を手で比較的容易に切断することが可能となっているものが存在する。
例えば、低出生体重児用の使い捨ておむつは、低出生体重児に装着させた使い捨ておむつを取り外す場合に、姿勢を変えることによる低出生体重児への負担をできるだけ軽減するため、低出生体重児の姿勢に関わらず使い捨ておむつを取り外せることが肝要である。
そのため、前記低出生体重児用の使い捨ておむつは、使い捨ておむつの装着に供する、バックシートに設けられたファスニングテープを使い捨ておむつから切り離すことができるように、該使い捨ておむつにおけるファスニングテープが設けられている位置の近傍にミシン目が設けられた構成となっている。そして、前記使い捨ておむつの一部をこのミシン目に沿って切断することにより、前記ファスニングテープをその使い捨ておむつの一部ごと切り離すことができるようになっている。 By the way, in the absorbent article, a perforation is provided at a predetermined position, and a part of the absorbent article can be relatively easily cut by hand along the perforation. There is something that is.
For example, disposable diapers for low-birth-weight infants are designed to reduce the burden on low-birth-weight infants by changing their postures when removing disposable diapers attached to low-birth-weight infants. It is important to be able to remove disposable diapers regardless of posture.
Therefore, the disposable diaper for low birth weight infants is provided with the fastening tape in the disposable diaper so that the fastening tape provided on the back sheet can be separated from the disposable diaper for use in wearing the disposable diaper. A perforation is provided in the vicinity of the position. Then, by cutting a part of the disposable diaper along the perforation, the fastening tape can be separated along with the part of the disposable diaper.
例えば、低出生体重児用の使い捨ておむつは、低出生体重児に装着させた使い捨ておむつを取り外す場合に、姿勢を変えることによる低出生体重児への負担をできるだけ軽減するため、低出生体重児の姿勢に関わらず使い捨ておむつを取り外せることが肝要である。
そのため、前記低出生体重児用の使い捨ておむつは、使い捨ておむつの装着に供する、バックシートに設けられたファスニングテープを使い捨ておむつから切り離すことができるように、該使い捨ておむつにおけるファスニングテープが設けられている位置の近傍にミシン目が設けられた構成となっている。そして、前記使い捨ておむつの一部をこのミシン目に沿って切断することにより、前記ファスニングテープをその使い捨ておむつの一部ごと切り離すことができるようになっている。 By the way, in the absorbent article, a perforation is provided at a predetermined position, and a part of the absorbent article can be relatively easily cut by hand along the perforation. There is something that is.
For example, disposable diapers for low-birth-weight infants are designed to reduce the burden on low-birth-weight infants by changing their postures when removing disposable diapers attached to low-birth-weight infants. It is important to be able to remove disposable diapers regardless of posture.
Therefore, the disposable diaper for low birth weight infants is provided with the fastening tape in the disposable diaper so that the fastening tape provided on the back sheet can be separated from the disposable diaper for use in wearing the disposable diaper. A perforation is provided in the vicinity of the position. Then, by cutting a part of the disposable diaper along the perforation, the fastening tape can be separated along with the part of the disposable diaper.
ここで、従来においては、前述のようなミシン目が入ったシート等を形成するに際しては、シート等の切断によるシート等の外形の形成と、ミシン目の形成とをそれぞれ別々の装置、工程により行っていた。
即ち、前記シート等の切断対象物を、前記切断装置により所望の形状に切断する一方で、切断前あるいは切断後において、前記切断刃に代えて設けられたミシン目刃を備えたミシン目形成用のカッターロールと、アンビルロールとを備えたミシン目形成装置により切断対象物にミシン目を形成するなどして、前記切断対象物の切断とミシン目の形成とを別々に行っていた。 Here, conventionally, when forming a sheet or the like having a perforation as described above, the formation of the outer shape of the sheet or the like by cutting the sheet or the like and the formation of the perforation are performed by separate apparatuses and processes, respectively. I was going.
That is, the cutting object such as the sheet is cut into a desired shape by the cutting device, and the perforation forming means is provided with a perforation blade provided in place of the cutting blade before or after cutting. The perforation of the cutting object and the formation of perforations were performed separately, for example, by forming perforations on the object to be cut with a perforation forming apparatus equipped with a cutter roll and an anvil roll.
即ち、前記シート等の切断対象物を、前記切断装置により所望の形状に切断する一方で、切断前あるいは切断後において、前記切断刃に代えて設けられたミシン目刃を備えたミシン目形成用のカッターロールと、アンビルロールとを備えたミシン目形成装置により切断対象物にミシン目を形成するなどして、前記切断対象物の切断とミシン目の形成とを別々に行っていた。 Here, conventionally, when forming a sheet or the like having a perforation as described above, the formation of the outer shape of the sheet or the like by cutting the sheet or the like and the formation of the perforation are performed by separate apparatuses and processes, respectively. I was going.
That is, the cutting object such as the sheet is cut into a desired shape by the cutting device, and the perforation forming means is provided with a perforation blade provided in place of the cutting blade before or after cutting. The perforation of the cutting object and the formation of perforations were performed separately, for example, by forming perforations on the object to be cut with a perforation forming apparatus equipped with a cutter roll and an anvil roll.
しかしながら、このように切断装置とミシン目形成装置とが別々にライン上に設けられている場合、これらの切断装置及びミシン目形成装置の各カッターロールの回転のタイミングや切断刃及びミシン目刃の位置を適切に精度よく制御しなければ、切断装置の切断刃による切断位置とミシン目形成装置のミシン目刃によるミシン目形成位置とが相対的にずれてしまうという問題があった。
また、切断装置の切断刃及びミシン目形成装置のミシン目刃の切れ味が落ちた場合には、それぞれのカッターロールを交換し、メンテナンスを行う必要がある上、各カッターロールの回転のタイミング等の各種調整を再度行う必要があるため、作業に多大な手間と時間がかかるという問題もあった。さらに、切断用とミシン目刃形成用の二種類の装置を用いるため、大きなスペースと多大な費用が必要であった。 However, when the cutting device and the perforation forming device are separately provided on the line in this way, the timing of rotation of each cutter roll of these cutting devices and the perforation forming device, the cutting blades and the perforation blades If the position is not controlled accurately and accurately, there is a problem that the cutting position by the cutting blade of the cutting device and the perforation forming position by the perforation blade of the perforation forming device are relatively shifted.
In addition, when the cutting blades of the cutting device and the perforation blades of the perforation forming device are deteriorated, it is necessary to replace each cutter roll and perform maintenance, as well as the timing of rotation of each cutter roll, etc. Since various adjustments need to be performed again, there is a problem that the work takes a lot of time and effort. Furthermore, since two types of apparatuses for cutting and perforation forming are used, a large space and a large amount of cost are required.
また、切断装置の切断刃及びミシン目形成装置のミシン目刃の切れ味が落ちた場合には、それぞれのカッターロールを交換し、メンテナンスを行う必要がある上、各カッターロールの回転のタイミング等の各種調整を再度行う必要があるため、作業に多大な手間と時間がかかるという問題もあった。さらに、切断用とミシン目刃形成用の二種類の装置を用いるため、大きなスペースと多大な費用が必要であった。 However, when the cutting device and the perforation forming device are separately provided on the line in this way, the timing of rotation of each cutter roll of these cutting devices and the perforation forming device, the cutting blades and the perforation blades If the position is not controlled accurately and accurately, there is a problem that the cutting position by the cutting blade of the cutting device and the perforation forming position by the perforation blade of the perforation forming device are relatively shifted.
In addition, when the cutting blades of the cutting device and the perforation blades of the perforation forming device are deteriorated, it is necessary to replace each cutter roll and perform maintenance, as well as the timing of rotation of each cutter roll, etc. Since various adjustments need to be performed again, there is a problem that the work takes a lot of time and effort. Furthermore, since two types of apparatuses for cutting and perforation forming are used, a large space and a large amount of cost are required.
本発明の技術的課題は、切断対象物の切断とミシン目の形成との両方を安定的且つ比較的簡易に行うことができ、また、従来に比べてスペースを省略することができ且つメンテナンスも容易な切断装置を提供することにある。
The technical problem of the present invention is that both the cutting of the object to be cut and the formation of the perforation can be performed stably and relatively easily, and the space can be omitted and the maintenance can be omitted as compared with the prior art. It is to provide an easy cutting device.
前記課題を解決するため、本発明の切断装置は次の通りである。
(1)切断対象物を切断するカッターロールと、平滑な外周面を有するアンビルロールとを備え、前記カッターロールと前記アンビルロールとを回転させながらこれらのカッターロールとアンビルロールとの間に前記切断対象物を装入することにより該切断対象物を予め定めた形状に切断する切断装置であって、前記カッターロールは、外周面に、全体として該外周面の周方向に連続的に延びるように形成された前記切断対象物を切断する切断刃と、全体として該外周面の周方向に延びるように形成されて前記切断対象物に対して予め定めた間隔で切り込んでミシン目を形成するミシン目刃とを備え、前記切断刃は、前記カッターロールの径方向の外方側に向く刃先が、該カッターロールの外周面に沿って連続的に形成されていると共に、前記ミシン目刃は、前記カッターロールの径方向の外方側に向く刃先が、該カッターロールの外周面に沿って予め定めた間隔で形成されている、切断装置。 In order to solve the above problems, a cutting apparatus of the present invention is as follows.
(1) A cutter roll that cuts an object to be cut and an anvil roll having a smooth outer peripheral surface, and the cutting between the cutter roll and the anvil roll while rotating the cutter roll and the anvil roll. A cutting device for cutting a cutting object into a predetermined shape by inserting the object, wherein the cutter roll extends continuously on the outer peripheral surface in the circumferential direction of the outer peripheral surface as a whole. A cutting blade that cuts the formed cutting object, and a perforation that is formed so as to extend in the circumferential direction of the outer peripheral surface as a whole and cuts at a predetermined interval with respect to the cutting object. The cutting blade has a cutting edge facing the radially outward side of the cutter roll formed continuously along the outer peripheral surface of the cutter roll, Perforation blade cutting edge facing away side in the radial direction of the cutter roll are formed at predetermined intervals along the outer peripheral surface of the cutter roller, cutting device.
(1)切断対象物を切断するカッターロールと、平滑な外周面を有するアンビルロールとを備え、前記カッターロールと前記アンビルロールとを回転させながらこれらのカッターロールとアンビルロールとの間に前記切断対象物を装入することにより該切断対象物を予め定めた形状に切断する切断装置であって、前記カッターロールは、外周面に、全体として該外周面の周方向に連続的に延びるように形成された前記切断対象物を切断する切断刃と、全体として該外周面の周方向に延びるように形成されて前記切断対象物に対して予め定めた間隔で切り込んでミシン目を形成するミシン目刃とを備え、前記切断刃は、前記カッターロールの径方向の外方側に向く刃先が、該カッターロールの外周面に沿って連続的に形成されていると共に、前記ミシン目刃は、前記カッターロールの径方向の外方側に向く刃先が、該カッターロールの外周面に沿って予め定めた間隔で形成されている、切断装置。 In order to solve the above problems, a cutting apparatus of the present invention is as follows.
(1) A cutter roll that cuts an object to be cut and an anvil roll having a smooth outer peripheral surface, and the cutting between the cutter roll and the anvil roll while rotating the cutter roll and the anvil roll. A cutting device for cutting a cutting object into a predetermined shape by inserting the object, wherein the cutter roll extends continuously on the outer peripheral surface in the circumferential direction of the outer peripheral surface as a whole. A cutting blade that cuts the formed cutting object, and a perforation that is formed so as to extend in the circumferential direction of the outer peripheral surface as a whole and cuts at a predetermined interval with respect to the cutting object. The cutting blade has a cutting edge facing the radially outward side of the cutter roll formed continuously along the outer peripheral surface of the cutter roll, Perforation blade cutting edge facing away side in the radial direction of the cutter roll are formed at predetermined intervals along the outer peripheral surface of the cutter roller, cutting device.
(2)前記切断刃及びミシン目刃は、前記カッターロールの外周面において交差している、前記(1)に記載の切断装置。
(3)前記ミシン目刃は、前記切断刃と交差する交差位置において、刃先が非連続である、前記(2)に記載の切断装置。
(4)前記ミシン目刃は、前記切断刃と交差する交差位置において、該切断刃の刃先と、該切断刃と隣り合うミシン目刃の刃先との間の間隔が、前記ミシン目刃における前記交差位置以外の位置において隣り合う刃先の間の間隔よりも小さい、前記(3)に記載の切断装置。 (2) The cutting device according to (1), wherein the cutting blade and the perforated blade intersect each other on an outer peripheral surface of the cutter roll.
(3) The cutting device according to (2), wherein the perforated blade has a discontinuous cutting edge at an intersecting position intersecting the cutting blade.
(4) In the perforated position where the perforated blade intersects with the cutting blade, the interval between the cutting edge of the cutting blade and the cutting edge of the perforating blade adjacent to the cutting blade is the same as that in the perforated blade. The cutting device according to (3), which is smaller than an interval between adjacent blade edges at a position other than the intersecting position.
(3)前記ミシン目刃は、前記切断刃と交差する交差位置において、刃先が非連続である、前記(2)に記載の切断装置。
(4)前記ミシン目刃は、前記切断刃と交差する交差位置において、該切断刃の刃先と、該切断刃と隣り合うミシン目刃の刃先との間の間隔が、前記ミシン目刃における前記交差位置以外の位置において隣り合う刃先の間の間隔よりも小さい、前記(3)に記載の切断装置。 (2) The cutting device according to (1), wherein the cutting blade and the perforated blade intersect each other on an outer peripheral surface of the cutter roll.
(3) The cutting device according to (2), wherein the perforated blade has a discontinuous cutting edge at an intersecting position intersecting the cutting blade.
(4) In the perforated position where the perforated blade intersects with the cutting blade, the interval between the cutting edge of the cutting blade and the cutting edge of the perforating blade adjacent to the cutting blade is the same as that in the perforated blade. The cutting device according to (3), which is smaller than an interval between adjacent blade edges at a position other than the intersecting position.
(5)前記ミシン目刃は、前記切断刃と交差する交差位置において該切断刃の刃先と隣り合う刃先が、他のミシン目刃の刃先よりも軸線方向長さが大きい、前記(3)又は(4)に記載の切断装置。
(5) In the perforated blade, the cutting edge adjacent to the cutting edge of the cutting blade at an intersecting position intersecting the cutting blade is longer in the axial direction than the cutting edge of the other perforated blade. The cutting device according to (4).
本発明によれば、カッターロールは、その外周面に、該外周面の周方向に延びるように形成された、切断対象物を切断する切断刃及びミシン目を形成するミシン目刃の両方を備えているため、単一の装置で、切断対象物の切断とミシン目の形成との両方を、常に安定的且つ比較的簡易に行うことができる。また、2台の装置を用いる従来のものに比べて、スペースを省略することができ且つメンテナンスも容易である。
According to the present invention, the cutter roll includes, on its outer peripheral surface, both a cutting blade that cuts the object to be cut and a perforated blade that forms a perforation, which are formed to extend in the circumferential direction of the outer peripheral surface. Therefore, both the cutting of the object to be cut and the formation of perforations can always be performed stably and relatively easily with a single device. Further, space can be omitted and maintenance is easy as compared with the conventional apparatus using two devices.
図1~図7は、本発明に係る切断装置の一実施の形態を示すもので、この実施の形態の切断装置1は、図1に示すように、切断対象物5を切断するカッターロール2と、平滑な外周面3aを有するアンビルロール3との上下一対のロールと、これらの一対のロール2,3がそれらの軸線回りに回転自在に取付けられたケーシング4とを備えている。そして、前記カッターロール2と前記アンビルロール3とをそれぞれ軸線まわりに回転させながら、これらのカッターロール2とアンビルロール3との間に前記切断対象物5を装入することにより該切断対象物5を予め定めた形状に切断することが可能となっている。
なお、切断装置1は、前記カッターロール2が上方側、前記アンビルロール3が該カッターロール2の直下に設けられた構成となっていて、これらのカッターロール2とアンビルロール3とは、それぞれのロール2,3の軸線が相互に平行となるように配設されている。 1 to 7 show an embodiment of a cutting apparatus according to the present invention. Acutting apparatus 1 according to this embodiment includes a cutter roll 2 for cutting a cutting object 5 as shown in FIG. And a pair of upper and lower rolls with an anvil roll 3 having a smooth outer peripheral surface 3a, and a casing 4 on which these pair of rolls 2 and 3 are rotatably mounted about their axes. Then, the cutting object 5 is inserted by inserting the cutting object 5 between the cutter roll 2 and the anvil roll 3 while rotating the cutter roll 2 and the anvil roll 3 around the axis. Can be cut into a predetermined shape.
Thecutting device 1 has a configuration in which the cutter roll 2 is provided on the upper side and the anvil roll 3 is provided directly below the cutter roll 2. The cutter roll 2 and the anvil roll 3 are respectively The rolls 2 and 3 are arranged so that the axes thereof are parallel to each other.
なお、切断装置1は、前記カッターロール2が上方側、前記アンビルロール3が該カッターロール2の直下に設けられた構成となっていて、これらのカッターロール2とアンビルロール3とは、それぞれのロール2,3の軸線が相互に平行となるように配設されている。 1 to 7 show an embodiment of a cutting apparatus according to the present invention. A
The
前記切断対象物5としては、例えば、ポリエチレン等の各種合成樹脂により形成されたフィルムやシート、不織布製のシート、あるいは不織布製のシートと合成樹脂フィルムとが接合された複合シート等、フィルムやシートとすることができる。
この実施の形態においては、前記切断対象物は、液透過性を有するトップシートと、液不透過性のバックシートと、これらのトップシートとバックシートとの間に配設された吸液性を有する吸収体とを有するもので、吸収性物品、特に、装着時にファスニングテープとターゲットテープにより着用者に保持させる、いわゆるテープ止めタイプの使い捨ておむつを形成するための複合部材としている。
より具体的には、前記トップシートとなる不織布製の長尺の液透過性シートと、バックシートとなる、不織布や合成樹脂等で形成された長尺の液不透過性シートとの間に、複数の前記吸収体が一定の間隔で配設された、一定の幅を有する長尺の複合部材、即ち、所定の外形(展開時)のテープ止めタイプの使い捨ておむつに切断される前の状態のものとしている。 Examples of thecutting object 5 include films and sheets made of various synthetic resins such as polyethylene, non-woven sheets, and composite sheets in which non-woven sheets and synthetic resin films are joined together. It can be.
In this embodiment, the cutting object has a liquid-permeable top sheet, a liquid-impermeable back sheet, and a liquid-absorbing property disposed between the top sheet and the back sheet. It is a composite member for forming a so-called tape-type disposable diaper that is held by a wearer with a fastening tape and a target tape at the time of wearing.
More specifically, between the long liquid-permeable sheet made of nonwoven fabric to be the top sheet, and the long liquid-impermeable sheet made of nonwoven fabric or synthetic resin to be the back sheet, A long composite member having a certain width in which a plurality of the absorbers are arranged at certain intervals, that is, in a state before being cut into a tape-type disposable diaper having a predetermined outer shape (when deployed) It is supposed to be.
この実施の形態においては、前記切断対象物は、液透過性を有するトップシートと、液不透過性のバックシートと、これらのトップシートとバックシートとの間に配設された吸液性を有する吸収体とを有するもので、吸収性物品、特に、装着時にファスニングテープとターゲットテープにより着用者に保持させる、いわゆるテープ止めタイプの使い捨ておむつを形成するための複合部材としている。
より具体的には、前記トップシートとなる不織布製の長尺の液透過性シートと、バックシートとなる、不織布や合成樹脂等で形成された長尺の液不透過性シートとの間に、複数の前記吸収体が一定の間隔で配設された、一定の幅を有する長尺の複合部材、即ち、所定の外形(展開時)のテープ止めタイプの使い捨ておむつに切断される前の状態のものとしている。 Examples of the
In this embodiment, the cutting object has a liquid-permeable top sheet, a liquid-impermeable back sheet, and a liquid-absorbing property disposed between the top sheet and the back sheet. It is a composite member for forming a so-called tape-type disposable diaper that is held by a wearer with a fastening tape and a target tape at the time of wearing.
More specifically, between the long liquid-permeable sheet made of nonwoven fabric to be the top sheet, and the long liquid-impermeable sheet made of nonwoven fabric or synthetic resin to be the back sheet, A long composite member having a certain width in which a plurality of the absorbers are arranged at certain intervals, that is, in a state before being cut into a tape-type disposable diaper having a predetermined outer shape (when deployed) It is supposed to be.
図1に示すように、前記アンビルロール3は、外周面3aが平滑に形成された、略水平方向に延びる円柱状に形成されたもので、このアンビルロール3の軸線方向の両端部には、該アンビルロール3の外周径よりも小径の回転軸3bが、アンビルロール3の軸線と一致する位置に設けられている。
このアンビルロール3は、軸線方向の両端側において、前記回転軸3bが前記ケーシング4に取付けられた軸受6,6により回転自在に支持されていて、これにより、前記アンビルロール3は該回転軸3bを中心に軸線まわりに回転することが可能となっている。 As shown in FIG. 1, theanvil roll 3 is formed in a cylindrical shape extending in a substantially horizontal direction with an outer peripheral surface 3 a formed smoothly, and at both ends in the axial direction of the anvil roll 3, A rotating shaft 3 b having a diameter smaller than the outer peripheral diameter of the anvil roll 3 is provided at a position that coincides with the axis of the anvil roll 3.
In theanvil roll 3, the rotary shaft 3b is rotatably supported by bearings 6 and 6 attached to the casing 4 at both ends in the axial direction, whereby the anvil roll 3 is supported by the rotary shaft 3b. It is possible to rotate around the axis around the axis.
このアンビルロール3は、軸線方向の両端側において、前記回転軸3bが前記ケーシング4に取付けられた軸受6,6により回転自在に支持されていて、これにより、前記アンビルロール3は該回転軸3bを中心に軸線まわりに回転することが可能となっている。 As shown in FIG. 1, the
In the
図1~図3に示すように、前記カッターロール2は、略水平方向に延びる円柱状に形成されたもので、該カッターロール2の軸線方向の両端部には、このカッターロール2の外周径よりも小径の回転軸2bが、カッターロール2の軸線と一致する位置に設けられている。
そして、図1に示すように、前記カッターロール2は、軸線方向の両端側において、前記回転軸2bが前記ケーシング4に取付けられた軸受7,7により回転自在に支持されていて、該回転軸2bを中心に軸線まわりに回転自在となっている。
なお、前記カッターロール2の外周面2aにおける該カッターロール2の軸線方向の両端部には、該外周面2aから該カッターロール2の径方向の外方側に立ち上がるロールベアラ2c,2cが、該カッターロール2の外周面2aに沿うように且つ該外周面2aの全周にわたってそれぞれ設けられている。これらの各ロールベアラ2c,2cは、その周面が前記アンビルロール3の外周面3aに圧接した状態となっていて、カッターロール2の外周面2aとアンビルロール3の外周面3aとの間の間隔、特にカッターロール2の外周面2aに設けられた後述する切断刃10,11の刃先14,15及びミシン目刃20~23の刃先28~31と、前記アンビルロール3の外周面3aとの間の間隔が一定に保たれるようにしている。 As shown in FIGS. 1 to 3, thecutter roll 2 is formed in a columnar shape extending in a substantially horizontal direction, and the outer diameter of the cutter roll 2 is provided at both ends in the axial direction of the cutter roll 2. A rotating shaft 2 b having a smaller diameter is provided at a position that coincides with the axis of the cutter roll 2.
As shown in FIG. 1, thecutter roll 2 is configured such that the rotary shaft 2b is rotatably supported by bearings 7 and 7 attached to the casing 4 at both ends in the axial direction. It is rotatable around the axis around 2b.
In addition, roll bearers 2c and 2c rising from the outer peripheral surface 2a to the outer side in the radial direction of the cutter roll 2 are provided at both ends in the axial direction of the cutter roll 2 on the outer peripheral surface 2a of the cutter roll 2. It is provided along the outer peripheral surface 2a of the roll 2 and over the entire periphery of the outer peripheral surface 2a. Each of these roll bearers 2c, 2c is in a state where its peripheral surface is in pressure contact with the outer peripheral surface 3a of the anvil roll 3, and the distance between the outer peripheral surface 2a of the cutter roll 2 and the outer peripheral surface 3a of the anvil roll 3 In particular, between the blade edges 14 and 15 of the cutting blades 10 and 11 and the blade edges 28 to 31 of the perforated blades 20 to 23, which will be described later, provided on the outer peripheral surface 2a of the cutter roll 2, and the outer peripheral surface 3a of the anvil roll 3 The interval is kept constant.
そして、図1に示すように、前記カッターロール2は、軸線方向の両端側において、前記回転軸2bが前記ケーシング4に取付けられた軸受7,7により回転自在に支持されていて、該回転軸2bを中心に軸線まわりに回転自在となっている。
なお、前記カッターロール2の外周面2aにおける該カッターロール2の軸線方向の両端部には、該外周面2aから該カッターロール2の径方向の外方側に立ち上がるロールベアラ2c,2cが、該カッターロール2の外周面2aに沿うように且つ該外周面2aの全周にわたってそれぞれ設けられている。これらの各ロールベアラ2c,2cは、その周面が前記アンビルロール3の外周面3aに圧接した状態となっていて、カッターロール2の外周面2aとアンビルロール3の外周面3aとの間の間隔、特にカッターロール2の外周面2aに設けられた後述する切断刃10,11の刃先14,15及びミシン目刃20~23の刃先28~31と、前記アンビルロール3の外周面3aとの間の間隔が一定に保たれるようにしている。 As shown in FIGS. 1 to 3, the
As shown in FIG. 1, the
In addition,
また、前記カッターロール2は、その外周面2aに、全体として該外周面2aの周方向に連続的に延びるように形成された前記切断対象物5を切断するための複数の切断刃10,11と、前記切断対象物5にミシン目8を形成する複数のミシン目刃20~23とが形成されている。前記切断刃10,11は、前記カッターロール2の回転に伴って、前記切断対象物5を前記アンビルロール3の外周面3aに押し付けながら該切断対象物5を切断する。一方、前記ミシン目刃20~23は、前記カッターロール2の回転に伴って、前記切断対象物5を前記アンビルロール3の外周面3aに押し付けながら該切断対象物5に切り込んでミシン目8を形成する。
なお、前記切断刃10,11及びミシン目刃20~23は、前記カッターロール2の外周面2aと一体的に形成されたものとなっている。 Thecutter roll 2 has a plurality of cutting blades 10 and 11 for cutting the cutting object 5 formed on the outer peripheral surface 2a so as to extend continuously in the circumferential direction of the outer peripheral surface 2a as a whole. A plurality of perforation blades 20 to 23 for forming the perforation 8 on the cutting object 5 are formed. The cutting blades 10 and 11 cut the cutting object 5 while pressing the cutting object 5 against the outer peripheral surface 3 a of the anvil roll 3 as the cutter roll 2 rotates. On the other hand, as the cutter roll 2 rotates, the perforation blades 20 to 23 cut the perforation 8 into the cutting target 5 while pressing the cutting target 5 against the outer peripheral surface 3 a of the anvil roll 3. Form.
The cutting blades 10 and 11 and the perforation blades 20 to 23 are formed integrally with the outer peripheral surface 2a of the cutter roll 2.
なお、前記切断刃10,11及びミシン目刃20~23は、前記カッターロール2の外周面2aと一体的に形成されたものとなっている。 The
The
図2及び図3に示すように、前記切断刃10,11は、前記カッターロール2の外周面2aから該カッターロール2の径方向の外方側に立ち上がる基部12,13と、該基部12,13の先端側に配設された、カッターロール2の径方向の外方側に向く刃先14,15とを備えている。また、これらの基部12,13及び刃先14,15は、前記カッターロール2の外周面2aに沿って、全体として該外周面2aの周方向に長く延びた態様となっていて、且つその外周面2aの全周にわたって切れ目なく連続的に形成されている。
また、前記切断刃10,11は、前記カッターロール2の外周面からの突出高さ、即ち、前記基部12,13の基端(カッターロール2の外周面2aの表面)から刃先14,15までの高さが、該カッターロール2の外周面2aの全周にわたってほぼ均一に形成されている。 As shown in FIGS. 2 and 3, the cutting blades 10, 11 include base portions 12, 13 that rise from the outer peripheral surface 2 a of the cutter roll 2 to the radially outer side of the cutter roll 2, and the base portions 12, 13, 13 and blade edges 14 and 15 that are disposed on the distal end side of the cutter 13 and face the radially outer side of the cutter roll 2. Moreover, these base parts 12 and 13 and the blade edge | tips 14 and 15 become the aspect extended long in the circumferential direction of this outer peripheral surface 2a as a whole along the outer peripheral surface 2a of the said cutter roll 2, and its outer peripheral surface 2a is continuously formed over the entire circumference.
Further, the cutting blades 10 and 11 protrude from the outer peripheral surface of the cutter roll 2, that is, from the base ends of the base portions 12 and 13 (the surface of the outer peripheral surface 2 a of the cutter roll 2) to the cutting edges 14 and 15. Is formed substantially uniformly over the entire circumference of the outer peripheral surface 2 a of the cutter roll 2.
また、前記切断刃10,11は、前記カッターロール2の外周面からの突出高さ、即ち、前記基部12,13の基端(カッターロール2の外周面2aの表面)から刃先14,15までの高さが、該カッターロール2の外周面2aの全周にわたってほぼ均一に形成されている。 As shown in FIGS. 2 and 3, the
Further, the
この実施の形態においては、前記カッターロール2の外周面2aにおける該カッターロール2の軸線方向(ロール幅方向)の両側部分に、基部12の先端側に刃先14が設けられた第1の切断刃10と、基部13の先端側に刃先15が設けられた第2の切断刃11とが、予め定めた間隔を空けた状態で相互に独立した態様で配設されている。
この実施の形態の場合、前記第1及び第2の切断刃10,11で切断された前記切断対象物5については、該切断対象物5におけるこれらの第1及び第2の切断刃10,11の間に位置する部分が外形を形成すべき目的の物(製品部分、つまり、使い捨ておむつ)である。一方、これらの第1及び第2の切断刃10,11よりもロール幅方向の直近の外方側に位置する、これらの第1及び第2の切断刃10,11による切断によって分離された部分は、使用されずに廃棄される部分(トリム部分)となる(図7(a)参照)。 In this embodiment, the first cutting blade in which thecutting edge 14 is provided on the distal end side of the base 12 on both side portions in the axial direction (roll width direction) of the cutter roll 2 on the outer peripheral surface 2a of the cutter roll 2. 10 and the second cutting blade 11 provided with a blade edge 15 on the distal end side of the base portion 13 are arranged in a mutually independent manner with a predetermined interval therebetween.
In the case of this embodiment, for the cuttingobject 5 cut by the first and second cutting blades 10, 11, the first and second cutting blades 10, 11 of the cutting object 5 are used. A portion located between the two is a target object (product portion, that is, a disposable diaper) whose outer shape is to be formed. On the other hand, the part separated by the cutting | disconnection by these 1st and 2nd cutting blades 10 and 11 located in the outer side nearest the roll width direction rather than these 1st and 2nd cutting blades 10 and 11 Is a portion (trim portion) that is discarded without being used (see FIG. 7A).
この実施の形態の場合、前記第1及び第2の切断刃10,11で切断された前記切断対象物5については、該切断対象物5におけるこれらの第1及び第2の切断刃10,11の間に位置する部分が外形を形成すべき目的の物(製品部分、つまり、使い捨ておむつ)である。一方、これらの第1及び第2の切断刃10,11よりもロール幅方向の直近の外方側に位置する、これらの第1及び第2の切断刃10,11による切断によって分離された部分は、使用されずに廃棄される部分(トリム部分)となる(図7(a)参照)。 In this embodiment, the first cutting blade in which the
In the case of this embodiment, for the cutting
また、第1及び第2の切断刃10,11は、製造すべき使い捨ておむつの幅方向の両端縁の形状に合わせてロール幅方向に湾曲している。このとき、使い捨ておむつの幅方向の両端縁の形状は、基本的に、該使い捨ておむつの幅方向の中心を通る軸線を基準として対称に形成されているため、前記第1及び第2の切断刃10,11は、前記カッターロール2のロール幅方向の中心部を基準として対称な形状となっている。
さらに、図3に示すように、この実施の形態における前記第1及び第2の切断刃10,11は、カッターロール2の外周面2aの周方向の形状、即ち、各切断刃10,11の長さ方向の形状が、1つのパターン形状が2つ連なった形状となっている。したがって、前記第1及び第2の切断刃10,11は、前記カッターロール2が1回転する度に、前記切断対象物5に対して製造すべき使い捨ておむつ2枚分の切断を行うことができるようになっている。 Moreover, the 1st and 2nd cutting blades 10 and 11 are curving in the roll width direction according to the shape of the both-ends edge of the width direction of the disposable diaper which should be manufactured. At this time, the shape of the both end edges in the width direction of the disposable diaper is basically formed symmetrically with respect to an axis passing through the center in the width direction of the disposable diaper. Therefore, the first and second cutting blades 10 and 11 are symmetrical with respect to the central portion of the cutter roll 2 in the roll width direction.
Further, as shown in FIG. 3, the first and second cutting blades 10 and 11 in this embodiment are shaped in the circumferential direction of the outer peripheral surface 2 a of the cutter roll 2, that is, the cutting blades 10 and 11. The shape in the length direction is a shape in which two pattern shapes are connected. Therefore, the first and second cutting blades 10 and 11 can cut two disposable diapers to be manufactured with respect to the cutting object 5 every time the cutter roll 2 rotates once. It is like that.
さらに、図3に示すように、この実施の形態における前記第1及び第2の切断刃10,11は、カッターロール2の外周面2aの周方向の形状、即ち、各切断刃10,11の長さ方向の形状が、1つのパターン形状が2つ連なった形状となっている。したがって、前記第1及び第2の切断刃10,11は、前記カッターロール2が1回転する度に、前記切断対象物5に対して製造すべき使い捨ておむつ2枚分の切断を行うことができるようになっている。 Moreover, the 1st and
Further, as shown in FIG. 3, the first and
なお、図4(c)に示すように、この実施の形態の第1及び第2の切断刃10,11は、いずれも、各切断刃10,11の幅方向(ロール幅方向)のほぼ中央部に前記刃先14,15が形成された二段刃形状となっていて、刃先角度については、切断対象物5の素材や厚さによって任意に決定することができるが、約90°程度に設定することが好ましい。
また、第1及び第2の切断刃10,11の突出高さ及び幅(基部の幅)については、切断対象物5の素材や厚さに応じて任意に設定することができるが、突出高さについては約10mm程度、幅については約5mm程度とすることができる。なお、第1及び第2の切断刃10,11の突出高さ及び幅(基部の幅)は、基本的に相互に同じである。 As shown in FIG. 4 (c), the first and second cutting blades 10 and 11 of this embodiment are both substantially centered in the width direction (roll width direction) of each cutting blade 10 and 11. The blade edge 14 and 15 is formed in the part, and the blade edge angle can be arbitrarily determined depending on the material and thickness of the object 5 to be cut, but is set to about 90 °. It is preferable to do.
Moreover, about the protrusion height and width | variety (width | variety of a base part) of the 1st and 2nd cutting blades 10 and 11, although it can set arbitrarily according to the raw material and thickness of the cutting target object 5, protrusion height The thickness can be about 10 mm, and the width can be about 5 mm. The protruding height and width (base width) of the first and second cutting blades 10 and 11 are basically the same as each other.
また、第1及び第2の切断刃10,11の突出高さ及び幅(基部の幅)については、切断対象物5の素材や厚さに応じて任意に設定することができるが、突出高さについては約10mm程度、幅については約5mm程度とすることができる。なお、第1及び第2の切断刃10,11の突出高さ及び幅(基部の幅)は、基本的に相互に同じである。 As shown in FIG. 4 (c), the first and
Moreover, about the protrusion height and width | variety (width | variety of a base part) of the 1st and
一方、前記ミシン目刃20~23は、前記切断対象物5に対して予め定めた間隔で切り込んでミシン目8を形成するもので、前記カッターロール2の外周面2aの周方向に長く延びるように形成されている。
前記ミシン目刃20~23は、前記カッターロール2の外周面2aから該カッターロール2の径方向の外方側に立ち上がる基部24~27と、該基部24~27の先端側に、予め定めた間隔を空けて間欠的に配設された、カッターロール2の径方向の外方側に向く複数の刃先28~31とを備えている。これらの基部24~27及び刃先28~31は、前記カッターロール2の外周面2aに沿って形成されていると共に、前記刃先28~31は、いずれも、ミシン目刃20~23の長さ方向に長く延び、且つ該ミシン目刃20~23の長さ方向に直列的に並んだ態様となっている。 On the other hand, theperforation blades 20 to 23 are cut into the cutting object 5 at predetermined intervals to form the perforation 8, and extend long in the circumferential direction of the outer peripheral surface 2a of the cutter roll 2. Is formed.
Theperforation blades 20 to 23 are set in advance on the bases 24 to 27 that rise from the outer peripheral surface 2a of the cutter roll 2 to the outer side in the radial direction of the cutter roll 2, and on the tip side of the bases 24 to 27. There are provided a plurality of cutting edges 28 to 31 which are disposed intermittently at intervals and which face the radially outward side of the cutter roll 2. The bases 24 to 27 and the cutting edges 28 to 31 are formed along the outer peripheral surface 2a of the cutter roll 2, and the cutting edges 28 to 31 are all in the length direction of the perforated blades 20 to 23. The perforated blades 20-23 are arranged in series in the length direction.
前記ミシン目刃20~23は、前記カッターロール2の外周面2aから該カッターロール2の径方向の外方側に立ち上がる基部24~27と、該基部24~27の先端側に、予め定めた間隔を空けて間欠的に配設された、カッターロール2の径方向の外方側に向く複数の刃先28~31とを備えている。これらの基部24~27及び刃先28~31は、前記カッターロール2の外周面2aに沿って形成されていると共に、前記刃先28~31は、いずれも、ミシン目刃20~23の長さ方向に長く延び、且つ該ミシン目刃20~23の長さ方向に直列的に並んだ態様となっている。 On the other hand, the
The
なお、図4(a)~(c)に示すように、この実施の形態のミシン目刃は、後述する第1~第4のミシン目刃のいずれについても、ミシン目刃の幅方向(ロール幅方向)のほぼ中央部に前記刃先が形成された二段刃形状となっていて、刃先角度については、切断対象物5の素材や厚さによって任意に決定することができるが、約90°程度に設定することが好ましい。また、ミシン目刃の刃先までの突出高さ(基部の基端(カッターロール2の外周面2aの表面)から刃先までの高さ)及びミシン目刃の幅(基部の幅)については、切断対象物5の素材や厚さに応じて任意に設定することができるが、突出高さについては約10mm程度、幅については約4.2mm程度とすることができる。
また、前記ミシン目刃は、前記カッターロール2の外周面2aから刃先までの突出高さが、ミシン目刃の全長にわたってほぼ均一、且つ前記第1及び第2の切断刃10,11の突出高さとほぼ同じ高さに形成されている。 As shown in FIGS. 4 (a) to 4 (c), the perforation blade according to this embodiment is the width direction (roll roll) of any of the first to fourth perforation blades described later. The cutting edge is formed in a two-stage blade shape in which the cutting edge is formed at substantially the center in the width direction, and the cutting edge angle can be arbitrarily determined depending on the material and thickness of the cuttingobject 5, but is about 90 °. It is preferable to set the degree. Moreover, about the protrusion height (height from the base end (the surface of the outer peripheral surface 2a of the cutter roll 2) to the blade edge) of the perforation blade and the width of the perforation blade (base width), cutting is performed. Although it can set arbitrarily according to the raw material and thickness of the target object 5, it can be set as about 10 mm about protrusion height, and about 4.2 mm about width.
The perforation blade has a substantially uniform projection height from the outerperipheral surface 2a of the cutter roll 2 to the cutting edge over the entire length of the perforation blade, and the projection heights of the first and second cutting blades 10 and 11. It is formed at almost the same height.
また、前記ミシン目刃は、前記カッターロール2の外周面2aから刃先までの突出高さが、ミシン目刃の全長にわたってほぼ均一、且つ前記第1及び第2の切断刃10,11の突出高さとほぼ同じ高さに形成されている。 As shown in FIGS. 4 (a) to 4 (c), the perforation blade according to this embodiment is the width direction (roll roll) of any of the first to fourth perforation blades described later. The cutting edge is formed in a two-stage blade shape in which the cutting edge is formed at substantially the center in the width direction, and the cutting edge angle can be arbitrarily determined depending on the material and thickness of the cutting
The perforation blade has a substantially uniform projection height from the outer
この実施の形態における前記ミシン目刃20~23は、前記第1及び第2切断刃10,11と同様に、前記カッターロール2が1回転する度に、前記切断対象物5に対して、製造すべき使い捨ておむつ2枚分のミシン目8の形成を行うことができるようになっている。
また、前記ミシン目刃20~23は、前記カッターロール2の外周面2aにおける該カッターロール2の軸線方向(ロール幅方向)の両側近傍にそれぞれ、相互に独立した態様で配設されていて、前記切断対象物5に対して、予め定めた位置に一連の長さや形状のミシン目を形成することができるように構成されている。 Theperforated blades 20 to 23 in this embodiment are manufactured with respect to the cutting object 5 every time the cutter roll 2 rotates once, like the first and second cutting blades 10 and 11. The perforations 8 for two disposable diapers to be formed can be formed.
Further, theperforated blades 20 to 23 are disposed in the vicinity of both sides in the axial direction (roll width direction) of the cutter roll 2 on the outer peripheral surface 2a of the cutter roll 2, respectively, in an independent manner, A perforation having a series of lengths and shapes can be formed at predetermined positions with respect to the cutting object 5.
また、前記ミシン目刃20~23は、前記カッターロール2の外周面2aにおける該カッターロール2の軸線方向(ロール幅方向)の両側近傍にそれぞれ、相互に独立した態様で配設されていて、前記切断対象物5に対して、予め定めた位置に一連の長さや形状のミシン目を形成することができるように構成されている。 The
Further, the
この実施の形態の場合、図3に示すように、前記カッターロール2のロール幅方向の両側近傍に、相互に独立したミシン目刃がそれぞれ2本ずつ、計4本の第1~第4のミシン目刃20~23が設けられている。即ち、前記カッターロール2の外周面2aにおける前記第1の切断刃10側に第1及び第3のミシン目刃20,22が、前記第2の切断刃11側に第2及び第4のミシン目刃21,23がそれぞれ設けられている。
前記第1~第4のミシン目刃20~23は、前記切断対象物5に対して形成すべきミシン目の形状に合わせて、それぞれロール幅方向に湾曲している。なお、前記第2のミシン目刃21は前記第1のミシン目刃20と、前記第4のミシン目刃23は前記第3のミシン目刃2と、前記カッターロール2のロール幅方向の中心部を基準として対称な形状となるように、該ロール幅方向にそれぞれ湾曲している。 In the case of this embodiment, as shown in FIG. 3, two mutually independent perforation blades are provided in the vicinity of both sides of thecutter roll 2 in the roll width direction, for a total of four first to fourth. Perforated blades 20 to 23 are provided. That is, the first and third perforation blades 20 and 22 are disposed on the outer peripheral surface 2a of the cutter roll 2 on the first cutting blade 10 side, and the second and fourth sewing machines are disposed on the second cutting blade 11 side. Eye blades 21 and 23 are provided, respectively.
The first tofourth perforation blades 20 to 23 are each curved in the roll width direction according to the shape of the perforation to be formed on the cutting object 5. The second perforation edge 21 is the first perforation edge 20, the fourth perforation edge 23 is the third perforation edge 2, and the center of the cutter roll 2 in the roll width direction. Each of them is curved in the roll width direction so as to have a symmetrical shape with respect to the part.
前記第1~第4のミシン目刃20~23は、前記切断対象物5に対して形成すべきミシン目の形状に合わせて、それぞれロール幅方向に湾曲している。なお、前記第2のミシン目刃21は前記第1のミシン目刃20と、前記第4のミシン目刃23は前記第3のミシン目刃2と、前記カッターロール2のロール幅方向の中心部を基準として対称な形状となるように、該ロール幅方向にそれぞれ湾曲している。 In the case of this embodiment, as shown in FIG. 3, two mutually independent perforation blades are provided in the vicinity of both sides of the
The first to
そして、前記第1及び第2のミシン目刃20,21は、前記カッターロール2が略半回転して前記第1及び第2の切断刃10,11が前記切断対象物5に対して1つ目のパターン形状の切断を行う場合に、基本的には、その1つ目のパターン形状の切断と同期してミシン目を形成するようになっている。
その一方で、前記第3及び第4のミシン目刃22,23は、基本的に、前記カッターロール2がさらに略半回転して前記第1及び第2の切断刃10,11が前記切断対象物5に対して2つ目のパターン形状の切断を行う場合に、その2つ目のパターン形状の切断と同期してミシン目を形成するようになっている。 The first and second perforated blades 20 and 21 are configured such that the cutter roll 2 is substantially half-rotated, and the first and second cutting blades 10 and 11 are one with respect to the cutting object 5. When cutting the eye pattern shape, basically, the perforation is formed in synchronization with the cutting of the first pattern shape.
On the other hand, the third and fourth perforation blades 22 and 23 are basically configured such that the cutter roll 2 further rotates substantially half and the first and second cutting blades 10 and 11 are the objects to be cut. When cutting the second pattern shape on the object 5, a perforation is formed in synchronization with the cutting of the second pattern shape.
その一方で、前記第3及び第4のミシン目刃22,23は、基本的に、前記カッターロール2がさらに略半回転して前記第1及び第2の切断刃10,11が前記切断対象物5に対して2つ目のパターン形状の切断を行う場合に、その2つ目のパターン形状の切断と同期してミシン目を形成するようになっている。 The first and second
On the other hand, the third and
このように、前記第1及び第2の切断刃10,11と、前記第1~第4のミシン目刃20~23とを、単一のカッターロール2に一緒に設けたのは、前記切断対象物5の切断と該切断対象物5に対するミシン目の形成とを同時に効率よく行うことを可能にすることはもちろんであるが、これらの切断刃10,11およびミシン目刃20~23と前記アンビルロール3の外周面3aとの間で挟んで前記切断対象物5を安定的に保持して、該切断対象物5に対する切断とミシン目8の形成との両方をより安定的且つ精度よく行うことができるようにするためでもある。
前記切断対象物に対する切断及びミシン目の形成の安定性と精度の観点について具体的に説明する。 As described above, the first and second cutting blades 10 and 11 and the first to fourth perforation blades 20 to 23 are provided together in a single cutter roll 2 because the cutting is performed. Needless to say, the cutting of the object 5 and the formation of the perforation for the cutting object 5 can be efficiently performed simultaneously. However, the cutting blades 10 and 11 and the perforation blades 20 to 23 and the above-mentioned The cutting object 5 is stably held between the anvil roll 3 and the outer peripheral surface 3a, and both the cutting of the cutting object 5 and the formation of the perforation 8 are performed more stably and accurately. It is also to be able to.
The viewpoints of the stability and accuracy of the cutting and perforation formation on the cutting object will be specifically described.
前記切断対象物に対する切断及びミシン目の形成の安定性と精度の観点について具体的に説明する。 As described above, the first and
The viewpoints of the stability and accuracy of the cutting and perforation formation on the cutting object will be specifically described.
前記カッターロールの切断刃によって切断対象物を切断するに際しては、カッターロールの回転に伴って該切断刃の刃先を、前記アンビルロールの外周面側に向けて押し付けて、前記切断対象物に切り込む必要がある。このとき、前記切断刃の刃先を切断対象物に押し付けると、切断対象物には多様な方向の力が作用するため、切断対象物はカッターロールのロール幅方向の位置が所定の位置からずれてしまったり、切断対象物に皺がよって該切断対象物の幅方向の形状が変形してしまったりする可能性ある。
そうすると、切断刃が切断対象物に対して切断すべき予定位置と、切断刃により実際に切断が行われる位置とがずれてしまうため、切断後の切断対象物の形状が、当初予定した形状と異なるなど、形状不良が発生し易い状況となる。 When cutting the object to be cut with the cutting blade of the cutter roll, it is necessary to press the cutting edge of the cutting blade toward the outer peripheral surface side of the anvil roll as the cutter roll rotates and cut it into the cutting object. There is. At this time, if the cutting edge of the cutting blade is pressed against the object to be cut, forces in various directions act on the object to be cut, so that the position of the cutter roll in the roll width direction of the cutter roll is shifted from a predetermined position. There is a possibility that the shape to be cut in the width direction is deformed due to wrinkles on the object to be cut.
Then, since the planned position where the cutting blade should cut with respect to the cutting object and the position where cutting is actually performed by the cutting blade are shifted, the shape of the cutting object after cutting is the originally planned shape. It becomes a situation where shape defects are likely to occur, such as different.
そうすると、切断刃が切断対象物に対して切断すべき予定位置と、切断刃により実際に切断が行われる位置とがずれてしまうため、切断後の切断対象物の形状が、当初予定した形状と異なるなど、形状不良が発生し易い状況となる。 When cutting the object to be cut with the cutting blade of the cutter roll, it is necessary to press the cutting edge of the cutting blade toward the outer peripheral surface side of the anvil roll as the cutter roll rotates and cut it into the cutting object. There is. At this time, if the cutting edge of the cutting blade is pressed against the object to be cut, forces in various directions act on the object to be cut, so that the position of the cutter roll in the roll width direction of the cutter roll is shifted from a predetermined position. There is a possibility that the shape to be cut in the width direction is deformed due to wrinkles on the object to be cut.
Then, since the planned position where the cutting blade should cut with respect to the cutting object and the position where cutting is actually performed by the cutting blade are shifted, the shape of the cutting object after cutting is the originally planned shape. It becomes a situation where shape defects are likely to occur, such as different.
そのため、本発明においては、前記切断刃とミシン目刃とを、単一のカッターロールに一緒に設け、前記切断刃による切断対象物の切断時には、該切断刃の刃先とアンビルロールの外周面との間で行われる切断対象物の保持に加えて、ミシン目刃の刃先とアンビルロールの外周面との間で行われる切断対象物の保持を行えるようにしている。
これにより、切断対象物は、切断時において前記切断刃の刃先が押し付けられても、該切断刃及びミシン目刃の各刃先で安定的に保持されるため、カッターロールのロール幅方向の位置が所定の位置からずれてしまったり、皺がよって該切断対象物の幅方向の形状が変形したりすることが可及的に抑えられ、安定的且つ精度のよい切断を実現することができる。
特に、前記ミシン目刃は、カッターロールの回転に伴って、刃先が前記切断対象物に間欠的に切り込んで該切断対象物を保持することができるため、切断対象物のカッターロールのロール幅方向や周方向への位置ずれや幅方向の形状の変形を効果的に抑止することが可能である。 Therefore, in the present invention, the cutting blade and the perforated blade are provided together in a single cutter roll, and when cutting the object to be cut by the cutting blade, the cutting edge of the cutting blade and the outer peripheral surface of the anvil roll In addition to holding the cutting object performed between the cutting edges, the cutting object held between the cutting edge of the perforated blade and the outer peripheral surface of the anvil roll can be held.
Thereby, even if the cutting edge of the cutting blade is pressed at the time of cutting, the cutting object is stably held by each cutting edge of the cutting blade and the perforated blade, so that the position of the cutter roll in the roll width direction is maintained. It is possible to suppress the displacement from the predetermined position or the deformation of the shape in the width direction of the object to be cut due to wrinkles as much as possible, and a stable and accurate cutting can be realized.
In particular, since the perforated blade can hold the cutting object by cutting the cutting object intermittently with the rotation of the cutter roll, the cutting width of the cutter roll of the cutting object In addition, it is possible to effectively suppress displacement in the circumferential direction and deformation of the shape in the width direction.
これにより、切断対象物は、切断時において前記切断刃の刃先が押し付けられても、該切断刃及びミシン目刃の各刃先で安定的に保持されるため、カッターロールのロール幅方向の位置が所定の位置からずれてしまったり、皺がよって該切断対象物の幅方向の形状が変形したりすることが可及的に抑えられ、安定的且つ精度のよい切断を実現することができる。
特に、前記ミシン目刃は、カッターロールの回転に伴って、刃先が前記切断対象物に間欠的に切り込んで該切断対象物を保持することができるため、切断対象物のカッターロールのロール幅方向や周方向への位置ずれや幅方向の形状の変形を効果的に抑止することが可能である。 Therefore, in the present invention, the cutting blade and the perforated blade are provided together in a single cutter roll, and when cutting the object to be cut by the cutting blade, the cutting edge of the cutting blade and the outer peripheral surface of the anvil roll In addition to holding the cutting object performed between the cutting edges, the cutting object held between the cutting edge of the perforated blade and the outer peripheral surface of the anvil roll can be held.
Thereby, even if the cutting edge of the cutting blade is pressed at the time of cutting, the cutting object is stably held by each cutting edge of the cutting blade and the perforated blade, so that the position of the cutter roll in the roll width direction is maintained. It is possible to suppress the displacement from the predetermined position or the deformation of the shape in the width direction of the object to be cut due to wrinkles as much as possible, and a stable and accurate cutting can be realized.
In particular, since the perforated blade can hold the cutting object by cutting the cutting object intermittently with the rotation of the cutter roll, the cutting width of the cutter roll of the cutting object In addition, it is possible to effectively suppress displacement in the circumferential direction and deformation of the shape in the width direction.
この実施の形態の場合、前記第1及び第2の切断刃10,11と、前記第1~第4のミシン目刃20~23とを、単一のカッターロール2に一緒に設けているため、前記第1の切断刃10によって切断対象物5を切断する時においては、該第1の切断刃10の刃先14とアンビルロール3の外周面3aとの間で切断対象物5の保持可能であることに加えて、前記第1又は第3のミシン目刃20,22の各刃先28,30とアンビルロール3の外周面3aとの間で切断対象物5の保持を行うことができる。
また、前記第2の切断刃11によって切断対象物5を切断する際には、該第2の切断刃11の刃先15とアンビルロール3の外周面3aとの間で切断対象物5の保持を行うことができることに加えて、前記第2又は第4のミシン目刃21,23の各刃先29,31とアンビルロール3の外周面3aとの間でも切断対象物5の保持を行えるようにしている。
そして、前記カッターロール2が略半回転して前記第1及び第2の切断刃10,11が前記切断対象物5に対して1つ目のパターン形状の切断を行う場合には、これらの第1及び第2の切断刃10,11の刃先14,15と、第1及び第2のミシン目刃20,21の刃先28,29とが、アンビルロール3の外周面3aとの間で切断対象物5の保持を行うことができる。
さらに、前記カッターロール2がさらに略半回転して前記第1及び第2の切断刃10,11が前記切断対象物5に対して2つ目のパターン形状の切断を行う場合には、これらの第1及び第2の切断刃10,11の刃先14,15と、前記第3及び第4のミシン目刃22,23の刃先30,31とが、アンビルロール3の外周面3aとの間で切断対象物5の保持を行うことができる。
特に、前記第1~第4のミシン目刃20~23は、各ミシン目刃20~23の刃先28~31が前記切断対象物5に間欠的に切り込んで該切断対象物5を保持するため、切断対象物5の保持をきわめて安定的に行うことができる。これにより、前記切断対象物5の、カッターロール2のロール幅方向や周方向への位置ずれや、幅方向の形状の変形が安定的に抑えられ、第1及び第2の切断刃10,11による切断を精度よく行うことができる。 In the case of this embodiment, the first and second cutting blades 10 and 11 and the first to fourth perforation blades 20 to 23 are provided together in a single cutter roll 2. When the cutting object 5 is cut by the first cutting blade 10, the cutting object 5 can be held between the cutting edge 14 of the first cutting blade 10 and the outer peripheral surface 3 a of the anvil roll 3. In addition, the cutting object 5 can be held between the cutting edges 28 and 30 of the first or third perforated blades 20 and 22 and the outer peripheral surface 3 a of the anvil roll 3.
Further, when the cuttingobject 5 is cut by the second cutting blade 11, the cutting object 5 is held between the cutting edge 15 of the second cutting blade 11 and the outer peripheral surface 3 a of the anvil roll 3. In addition to being able to be performed, the cutting object 5 can also be held between the cutting edges 29, 31 of the second or fourth perforated blades 21, 23 and the outer peripheral surface 3a of the anvil roll 3. Yes.
And when the saidcutter roll 2 carries out a substantially half rotation and the said 1st and 2nd cutting blades 10 and 11 cut | disconnect the 1st pattern shape with respect to the said cutting | disconnection target object 5, these 1st pattern shapes are cut | disconnected. The cutting edges 14 and 15 of the first and second cutting blades 10 and 11 and the cutting edges 28 and 29 of the first and second perforated blades 20 and 21 are to be cut between the outer peripheral surface 3 a of the anvil roll 3. The object 5 can be held.
Further, when thecutter roll 2 further rotates approximately half and the first and second cutting blades 10 and 11 cut the second pattern shape with respect to the cutting object 5, these The cutting edges 14 and 15 of the first and second cutting blades 10 and 11 and the cutting edges 30 and 31 of the third and fourth perforation blades 22 and 23 are between the outer peripheral surface 3 a of the anvil roll 3. The cutting object 5 can be held.
In particular, the first tofourth perforation blades 20 to 23 are configured so that the cutting edges 28 to 31 of the perforation blades 20 to 23 intermittently cut into the cutting object 5 to hold the cutting object 5. The cutting object 5 can be held very stably. Thereby, the position shift of the cutting object 5 in the roll width direction and the circumferential direction of the cutter roll 2 and the deformation of the shape in the width direction are stably suppressed, and the first and second cutting blades 10 and 11 are suppressed. Can be cut accurately.
また、前記第2の切断刃11によって切断対象物5を切断する際には、該第2の切断刃11の刃先15とアンビルロール3の外周面3aとの間で切断対象物5の保持を行うことができることに加えて、前記第2又は第4のミシン目刃21,23の各刃先29,31とアンビルロール3の外周面3aとの間でも切断対象物5の保持を行えるようにしている。
そして、前記カッターロール2が略半回転して前記第1及び第2の切断刃10,11が前記切断対象物5に対して1つ目のパターン形状の切断を行う場合には、これらの第1及び第2の切断刃10,11の刃先14,15と、第1及び第2のミシン目刃20,21の刃先28,29とが、アンビルロール3の外周面3aとの間で切断対象物5の保持を行うことができる。
さらに、前記カッターロール2がさらに略半回転して前記第1及び第2の切断刃10,11が前記切断対象物5に対して2つ目のパターン形状の切断を行う場合には、これらの第1及び第2の切断刃10,11の刃先14,15と、前記第3及び第4のミシン目刃22,23の刃先30,31とが、アンビルロール3の外周面3aとの間で切断対象物5の保持を行うことができる。
特に、前記第1~第4のミシン目刃20~23は、各ミシン目刃20~23の刃先28~31が前記切断対象物5に間欠的に切り込んで該切断対象物5を保持するため、切断対象物5の保持をきわめて安定的に行うことができる。これにより、前記切断対象物5の、カッターロール2のロール幅方向や周方向への位置ずれや、幅方向の形状の変形が安定的に抑えられ、第1及び第2の切断刃10,11による切断を精度よく行うことができる。 In the case of this embodiment, the first and
Further, when the cutting
And when the said
Further, when the
In particular, the first to
前記カッターロール2の外周面2aにおける前記第1の切断刃10側に位置する前記第1のミシン目刃20と第3のミシン目刃22は、前記カッターロール2の外周面2aにおいて相互に同形同大の形状に形成されている。この実施の形態においては、形成すべきミシン目の位置や方向の関係から、これらの第1のミシン目刃20と第3のミシン目刃22とは、相互に分離した非連続のものとなっている。
なお、前記第1のミシン目刃20は、基部24と該基部24の先端側に設けられた刃先28を備えていると共に、前記第3のミシン目刃22は、基部26と該基部26の先端側に設けられた刃先30とを備えている。 Thefirst perforation blade 20 and the third perforation blade 22 located on the first cutting blade 10 side on the outer peripheral surface 2 a of the cutter roll 2 are the same on the outer peripheral surface 2 a of the cutter roll 2. It is formed in the same size. In this embodiment, the first perforation blade 20 and the third perforation blade 22 are discontinuous separated from each other because of the position and direction of the perforation to be formed. ing.
Thefirst perforation blade 20 includes a base portion 24 and a cutting edge 28 provided on the distal end side of the base portion 24, and the third perforation blade 22 includes a base portion 26 and a base portion 26. And a cutting edge 30 provided on the distal end side.
なお、前記第1のミシン目刃20は、基部24と該基部24の先端側に設けられた刃先28を備えていると共に、前記第3のミシン目刃22は、基部26と該基部26の先端側に設けられた刃先30とを備えている。 The
The
また、前記第1のミシン目刃20と第3のミシン目刃22とは連続していないものの、前記第1のミシン目刃20における、前記カッターロール2の回転方向の下流側(図3における上方側)に位置する第2端側20bと、前記第3のミシン目刃22における、前記カッターロール2の回転方向の上流側(図3における下方側)に位置する第1端側22aとは、前記カッターロール2のロール幅方向において、一部が重複した状態に配設されている。
同様に、前記第1のミシン目刃20における、前記カッターロール2の回転方向の上流側に位置する第1端側20aと、前記第3のミシン目刃22における前記カッターロール2の回転方向の下流側に位置する第2端側22bとは、前記カッターロール2のロール幅方向において、一部が重複した状態に配設されている。
したがって、前記切断対象物5は、前記カッターロール2の回転に伴って前記第1のミシン目刃20と第3のミシン目刃22とが同時に接触して、これら第1のミシン目刃20と第3のミシン目刃22によってミシン目が同時に形成される部分が生じることになる。 In addition, although thefirst perforation blade 20 and the third perforation blade 22 are not continuous, the first perforation blade 20 in the rotation direction of the cutter roll 2 (in FIG. 3). The second end side 20b located on the upper side) and the first end side 22a located on the upstream side (lower side in FIG. 3) in the rotation direction of the cutter roll 2 in the third perforation blade 22. In the roll width direction of the cutter roll 2, the cutter roll 2 is disposed in a partially overlapping state.
Similarly, in thefirst perforation edge 20, the first end side 20 a located upstream in the rotation direction of the cutter roll 2 and the rotation direction of the cutter roll 2 in the third perforation edge 22. The second end side 22b located on the downstream side is arranged in a partially overlapping state in the roll width direction of the cutter roll 2.
Therefore, in thecutting object 5, the first perforation blade 20 and the third perforation blade 22 simultaneously contact with the rotation of the cutter roll 2, and the first perforation blade 20 A portion in which perforations are simultaneously formed by the third perforation blade 22 is generated.
同様に、前記第1のミシン目刃20における、前記カッターロール2の回転方向の上流側に位置する第1端側20aと、前記第3のミシン目刃22における前記カッターロール2の回転方向の下流側に位置する第2端側22bとは、前記カッターロール2のロール幅方向において、一部が重複した状態に配設されている。
したがって、前記切断対象物5は、前記カッターロール2の回転に伴って前記第1のミシン目刃20と第3のミシン目刃22とが同時に接触して、これら第1のミシン目刃20と第3のミシン目刃22によってミシン目が同時に形成される部分が生じることになる。 In addition, although the
Similarly, in the
Therefore, in the
このように、第1のミシン目刃20と第3のミシン目刃22との各長さ方向の両端部を、前記カッターロール2のロール幅方向において重複させるように構成したのは次の理由からである。
各ミシン目刃の上流側の端部(第1端側20a,22aの端部)が切断対象物5に新たに切り込む際には、一旦切り込んだ後に比べて、前記アンビルロール3の外周面3aに押し付けた切断対象物5からの反力が大きいため、前記ミシン目刃20,22の第1端側20a,22aの端部には比較的大きな応力が作用するが、その応力によってその部分の刃先が他の部分に比べて消耗が激しくなったり、あるいは破損し易かったりする。
また、この実施の形態のように第1のミシン目刃と第3のミシン目刃とが不連続である場合、仮に前記カッターロールのロール幅方向において、これらのミシン目刃が存在しない部分が存在するとした場合には、そのミシン目刃が存在しない部分に位置する切断刃、特に第1の切断刃の刃先には、ミシン目刃が存在しない分だけ、前記アンビルロールに押し付けた該切断対象物からの反力に伴う応力が集中し易く、やはり消耗が激しくなったり、破損し易かったりする。
さらには、新たに第1の及び第3のミシン目刃20,22の第1端側20a,22aの端部が切断対象物5に切り込む際、該切断対象物5には、これらのミシン目刃20,22の第1端側20a,22aの端部からの押圧力が新たに加わるため、切断対象物5の幅方向の形状が不安定になり易い上、切断対象物5の、前記カッターロール2のロール幅方向の位置自体が所定位置からずれてしまうおそれがある。そうすると、第1及び第2切断刃10,11による切断位置が、当初予定した位置からずれてしまうなどして、切断後の形状が不良になる可能性がある。
そのため、この実施の形態においては、第1のミシン目刃20と第3のミシン目刃22との各長さ方向の両端部の一部を、前記カッターロール2のロール幅方向において重複させて、特に刃先の消耗が激しいと考えられる、第1及び第3のミシン目刃20,22の上流側である第1端側20a,22aの端部の刃先28,30、さらに第1及び第2の切断刃10,11の刃先に作用する応力を分散させて、応力が集中することを抑止している。また、第1のミシン目刃20及び第3のミシン目刃22の両方の刃先28,30によって切断対象物5をしっかり保持することができるため、後述する第2及び第4のミシン目刃21,23による切断対象物5の保持効果もあわせて、第1の切断刃10、さらには第2の切断刃11による切断をより精度よく行うことができる。 Thus, the reason why the lengthwise ends of thefirst perforation blade 20 and the third perforation blade 22 are configured to overlap in the roll width direction of the cutter roll 2 is as follows. Because.
When the upstream end of each perforation blade (the end of the first end side 20a, 22a) is newly cut into the object 5 to be cut, the outer peripheral surface 3a of the anvil roll 3 is compared to after being cut once. Since the reaction force from the cutting object 5 pressed against is large, a relatively large stress acts on the end portions of the first end sides 20a, 22a of the perforated blades 20, 22, but the stress causes The cutting edge becomes more exhausted than other parts or is easily damaged.
Moreover, when the 1st perforation blade and the 3rd perforation blade are discontinuous like this embodiment, the part in which these perforation blades do not exist in the roll width direction of the said cutter roll temporarily. If it exists, the cutting object positioned on the part where the perforation blade does not exist, particularly the cutting object pressed against the anvil roll by the amount of the perforation blade not present on the cutting edge of the first cutting blade. The stress accompanying the reaction force from the object tends to concentrate, and it is still easy to wear out or break easily.
Further, when the ends of the first end sides 20a, 22a of the first and third perforation blades 20, 22 are newly cut into the cutting object 5, the cutting object 5 includes these perforations. Since the pressing force from the ends of the first end sides 20a and 22a of the blades 20 and 22 is newly applied, the shape in the width direction of the cutting object 5 is likely to be unstable, and the cutter of the cutting object 5 There is a risk that the position of the roll 2 in the roll width direction itself is displaced from the predetermined position. If it does so, the cutting position by the 1st and 2nd cutting blades 10 and 11 may shift from the position which was initially planned, and the shape after cutting may become defective.
Therefore, in this embodiment, a part of both end portions in the length direction of thefirst perforation blade 20 and the third perforation blade 22 are overlapped in the roll width direction of the cutter roll 2. The blade edges 28 and 30 at the end portions of the first end sides 20a and 22a, which are upstream of the first and third perforated blades 20 and 22, and the first and second edges, which are considered to be particularly worn out. The stress acting on the cutting edges of the cutting blades 10 and 11 is dispersed to prevent the stress from concentrating. In addition, since the cutting object 5 can be firmly held by the cutting edges 28 and 30 of both the first perforation blade 20 and the third perforation blade 22, second and fourth perforation blades 21 described later. , 23 together with the holding effect of the cutting object 5, the cutting with the first cutting blade 10 and further with the second cutting blade 11 can be performed with higher accuracy.
各ミシン目刃の上流側の端部(第1端側20a,22aの端部)が切断対象物5に新たに切り込む際には、一旦切り込んだ後に比べて、前記アンビルロール3の外周面3aに押し付けた切断対象物5からの反力が大きいため、前記ミシン目刃20,22の第1端側20a,22aの端部には比較的大きな応力が作用するが、その応力によってその部分の刃先が他の部分に比べて消耗が激しくなったり、あるいは破損し易かったりする。
また、この実施の形態のように第1のミシン目刃と第3のミシン目刃とが不連続である場合、仮に前記カッターロールのロール幅方向において、これらのミシン目刃が存在しない部分が存在するとした場合には、そのミシン目刃が存在しない部分に位置する切断刃、特に第1の切断刃の刃先には、ミシン目刃が存在しない分だけ、前記アンビルロールに押し付けた該切断対象物からの反力に伴う応力が集中し易く、やはり消耗が激しくなったり、破損し易かったりする。
さらには、新たに第1の及び第3のミシン目刃20,22の第1端側20a,22aの端部が切断対象物5に切り込む際、該切断対象物5には、これらのミシン目刃20,22の第1端側20a,22aの端部からの押圧力が新たに加わるため、切断対象物5の幅方向の形状が不安定になり易い上、切断対象物5の、前記カッターロール2のロール幅方向の位置自体が所定位置からずれてしまうおそれがある。そうすると、第1及び第2切断刃10,11による切断位置が、当初予定した位置からずれてしまうなどして、切断後の形状が不良になる可能性がある。
そのため、この実施の形態においては、第1のミシン目刃20と第3のミシン目刃22との各長さ方向の両端部の一部を、前記カッターロール2のロール幅方向において重複させて、特に刃先の消耗が激しいと考えられる、第1及び第3のミシン目刃20,22の上流側である第1端側20a,22aの端部の刃先28,30、さらに第1及び第2の切断刃10,11の刃先に作用する応力を分散させて、応力が集中することを抑止している。また、第1のミシン目刃20及び第3のミシン目刃22の両方の刃先28,30によって切断対象物5をしっかり保持することができるため、後述する第2及び第4のミシン目刃21,23による切断対象物5の保持効果もあわせて、第1の切断刃10、さらには第2の切断刃11による切断をより精度よく行うことができる。 Thus, the reason why the lengthwise ends of the
When the upstream end of each perforation blade (the end of the
Moreover, when the 1st perforation blade and the 3rd perforation blade are discontinuous like this embodiment, the part in which these perforation blades do not exist in the roll width direction of the said cutter roll temporarily. If it exists, the cutting object positioned on the part where the perforation blade does not exist, particularly the cutting object pressed against the anvil roll by the amount of the perforation blade not present on the cutting edge of the first cutting blade. The stress accompanying the reaction force from the object tends to concentrate, and it is still easy to wear out or break easily.
Further, when the ends of the
Therefore, in this embodiment, a part of both end portions in the length direction of the
一方、前記カッターロール2の外周面2aにおける前記第2の切断刃11側に位置する前記第2のミシン目刃21と第4のミシン目刃23は、前記カッターロール2の外周面2aにおいて相互に同形同大の形状に形成されている。この実施の形態においては、形成すべきミシン目の位置や方向の関係から、第2のミシン目刃21と第4のミシン目刃23とは、相互に分離した非連続のものとなっている。
なお、前記第2のミシン目刃21は、基部25と該基部25の先端側に設けられた刃先29を備えていると共に、前記第4のミシン目刃23は、基部27と該基部27の先端側に設けられた刃先31とを備えている。 On the other hand, thesecond perforation blade 21 and the fourth perforation blade 23 located on the second cutting blade 11 side on the outer peripheral surface 2 a of the cutter roll 2 are mutually connected on the outer peripheral surface 2 a of the cutter roll 2. Are formed in the same shape and size. In this embodiment, the second perforation blade 21 and the fourth perforation blade 23 are discontinuous separated from each other because of the position and direction of the perforation to be formed. .
Thesecond perforation blade 21 includes a base portion 25 and a cutting edge 29 provided on the distal end side of the base portion 25, and the fourth perforation blade 23 includes a base portion 27 and a base portion 27. And a cutting edge 31 provided on the distal end side.
なお、前記第2のミシン目刃21は、基部25と該基部25の先端側に設けられた刃先29を備えていると共に、前記第4のミシン目刃23は、基部27と該基部27の先端側に設けられた刃先31とを備えている。 On the other hand, the
The
また、前記第2のミシン目刃21と第4のミシン目刃23とは連続していないが、前記第2のミシン目刃21における、前記カッターロール2の回転方向の下流側(図3における上方側)に位置する第2端側21bと、前記第4のミシン目刃23における、前記カッターロール2の回転方向の上流側(図3における下方側)に位置する第1端側23aとは、前記カッターロール2のロール幅方向において、一部が重複した状態に配設されている。同様に、前記第2のミシン目刃21における、前記カッターロール2の回転方向の上流側に位置する第1端側21aと、前記第4のミシン目刃23における前記カッターロール2の回転方向の下流側に位置する第2端側23bとは、前記カッターロール2のロール幅方向において、一部が重複した状態に配設されている。
したがって、前記切断対象物5は、前記カッターロール2の回転に伴って前記第2のミシン目刃21と第4のミシン目刃23とが同時に接触して、これら第2のミシン目刃21と第4のミシン目刃23によってミシン目が同時に形成される部分が生じることになる。
このように、第2のミシン目刃21と第4のミシン目刃23との各長さ方向の両端部の一部を、前記カッターロール2のロール幅方向において重複させるように構成したのは、前述した第1のミシン目刃20と第3のミシン目刃22との各長さ方向の両端部を、前記カッターロール2のロール幅方向において重複させるように構成した理由と、基本的に同様である。この結果、第2のミシン目刃21および第4のミシン目刃23の上流側である第1端側21a,23aの端部の刃先、および切断刃、特に第2の切断刃11の刃先15に作用する応力を分散させて、応力が集中することを抑止している。また、第2のミシン目刃21及び第4のミシン目刃23の両方の刃先29,31によって切断対象物をしっかり保持することができるため、前述の第1及び第3のミシン目刃20,22による切断対象物5の保持効果も含めて、第2の切断刃11や第1の切断刃10による切断をより精度よく行うことができる。 Further, thesecond perforation edge 21 and the fourth perforation edge 23 are not continuous, but the second perforation edge 21 is downstream in the rotation direction of the cutter roll 2 (in FIG. 3). The second end side 21b located on the upper side) and the first end side 23a located on the upstream side (lower side in FIG. 3) in the rotation direction of the cutter roll 2 in the fourth perforation blade 23. In the roll width direction of the cutter roll 2, the cutter roll 2 is disposed in a partially overlapping state. Similarly, in the second perforation edge 21, the first end side 21 a located upstream in the rotation direction of the cutter roll 2 and the rotation direction of the cutter roll 2 in the fourth perforation edge 23. The second end side 23 b located on the downstream side is disposed in a partially overlapping state in the roll width direction of the cutter roll 2.
Therefore, in thecutting object 5, the second perforation blade 21 and the fourth perforation blade 23 simultaneously come into contact with the rotation of the cutter roll 2, and the second perforation blade 21 A portion in which perforations are simultaneously formed by the fourth perforation blades 23 is generated.
As described above, thesecond perforation blade 21 and the fourth perforation blade 23 are configured to overlap a part of each lengthwise end portion in the roll width direction of the cutter roll 2. Basically, both end portions in the length direction of the first perforation blade 20 and the third perforation blade 22 described above are configured to overlap in the roll width direction of the cutter roll 2. It is the same. As a result, the edge of the end of the first end side 21a, 23a, which is the upstream side of the second perforated blade 21 and the fourth perforated blade 23, and the cutting edge, particularly the cutting edge 15 of the second cutting blade 11 are shown. The stress that acts on the surface is dispersed to prevent the stress from concentrating. In addition, since the cutting object can be firmly held by the cutting edges 29, 31 of both the second perforated blade 21 and the fourth perforated blade 23, the first and third perforated blades 20, The cutting with the second cutting blade 11 and the first cutting blade 10 can be performed with higher accuracy, including the effect of holding the cutting object 5 by 22.
したがって、前記切断対象物5は、前記カッターロール2の回転に伴って前記第2のミシン目刃21と第4のミシン目刃23とが同時に接触して、これら第2のミシン目刃21と第4のミシン目刃23によってミシン目が同時に形成される部分が生じることになる。
このように、第2のミシン目刃21と第4のミシン目刃23との各長さ方向の両端部の一部を、前記カッターロール2のロール幅方向において重複させるように構成したのは、前述した第1のミシン目刃20と第3のミシン目刃22との各長さ方向の両端部を、前記カッターロール2のロール幅方向において重複させるように構成した理由と、基本的に同様である。この結果、第2のミシン目刃21および第4のミシン目刃23の上流側である第1端側21a,23aの端部の刃先、および切断刃、特に第2の切断刃11の刃先15に作用する応力を分散させて、応力が集中することを抑止している。また、第2のミシン目刃21及び第4のミシン目刃23の両方の刃先29,31によって切断対象物をしっかり保持することができるため、前述の第1及び第3のミシン目刃20,22による切断対象物5の保持効果も含めて、第2の切断刃11や第1の切断刃10による切断をより精度よく行うことができる。 Further, the
Therefore, in the
As described above, the
ところで、図3及び図6に示すように、前記第1及び第3のミシン目刃20,22は前記第1の切断刃10と、前記第2及び第4のミシン目刃21,23は前記第2の切断刃11と、前記カッターロール2の外周面2aにおいてそれぞれ交差している。
ここで、本発明において、切断刃及びミシン目刃がカッターロールの外周面において「交差」するとは、カッターロールの外周面において、ミシン目刃の長さ方向の一部と切断刃の長さ方向の一部とが相互に交わって、ミシン目刃が切断刃を該切断刃の幅方向の一端側から他端側に抜ける(横切る)ように延びている(あるいは切断刃がミシン目刃を該ミシン目刃の幅方向の一端側から他端側に抜ける(横切る)ように延びている)状態のみならず、ミシン目刃が切断刃の幅方向の一端側に接し、他端側には抜けていない(横切っていない)状態、即ちミシン目刃の長さ方向の一端側が切断刃の幅方向の一端側に接した状態をも意味する。つまり、カッターロールの外周面において、切断刃とミシン目刃とが略十字状に交わっている状態はもちろん、ミシン目刃の長さ方向の一端側が切断刃の幅方向の一端側に接していて、その接した部分を刃先方向から見たときに、これらの切断刃及びミシン目刃が略T字型を形成している状態をも含む概念である。 As shown in FIGS. 3 and 6, the first and third perforation blades 20 and 22 are the first cutting blade 10, and the second and fourth perforation blades 21 and 23 are the same. The second cutting blade 11 and the outer peripheral surface 2a of the cutter roll 2 intersect each other.
Here, in the present invention, when the cutting blade and the perforated blade "cross" on the outer peripheral surface of the cutter roll, a part of the perforated blade length direction and the length direction of the cutting blade on the outer peripheral surface of the cutter roll. And the perforation blade extends so that the cutting blade passes through (cuts across) the cutting blade from one end side in the width direction of the cutting blade to the other end side (or the cutting blade passes the perforation blade). The perforation blade is in contact with one end side in the width direction of the cutting blade and is not in the other end side. This also means a state in which one end side in the length direction of the perforated blade is in contact with one end side in the width direction of the cutting blade. In other words, on the outer peripheral surface of the cutter roll, the cutting blade and the perforation blade intersect with each other in a substantially cross shape, and one end side in the length direction of the perforation blade is in contact with one end side in the width direction of the cutting blade. It is a concept that includes a state where these cutting blades and perforation blades form a substantially T-shape when the contacted portion is viewed from the direction of the blade edge.
ここで、本発明において、切断刃及びミシン目刃がカッターロールの外周面において「交差」するとは、カッターロールの外周面において、ミシン目刃の長さ方向の一部と切断刃の長さ方向の一部とが相互に交わって、ミシン目刃が切断刃を該切断刃の幅方向の一端側から他端側に抜ける(横切る)ように延びている(あるいは切断刃がミシン目刃を該ミシン目刃の幅方向の一端側から他端側に抜ける(横切る)ように延びている)状態のみならず、ミシン目刃が切断刃の幅方向の一端側に接し、他端側には抜けていない(横切っていない)状態、即ちミシン目刃の長さ方向の一端側が切断刃の幅方向の一端側に接した状態をも意味する。つまり、カッターロールの外周面において、切断刃とミシン目刃とが略十字状に交わっている状態はもちろん、ミシン目刃の長さ方向の一端側が切断刃の幅方向の一端側に接していて、その接した部分を刃先方向から見たときに、これらの切断刃及びミシン目刃が略T字型を形成している状態をも含む概念である。 As shown in FIGS. 3 and 6, the first and
Here, in the present invention, when the cutting blade and the perforated blade "cross" on the outer peripheral surface of the cutter roll, a part of the perforated blade length direction and the length direction of the cutting blade on the outer peripheral surface of the cutter roll. And the perforation blade extends so that the cutting blade passes through (cuts across) the cutting blade from one end side in the width direction of the cutting blade to the other end side (or the cutting blade passes the perforation blade). The perforation blade is in contact with one end side in the width direction of the cutting blade and is not in the other end side. This also means a state in which one end side in the length direction of the perforated blade is in contact with one end side in the width direction of the cutting blade. In other words, on the outer peripheral surface of the cutter roll, the cutting blade and the perforation blade intersect with each other in a substantially cross shape, and one end side in the length direction of the perforation blade is in contact with one end side in the width direction of the cutting blade. It is a concept that includes a state where these cutting blades and perforation blades form a substantially T-shape when the contacted portion is viewed from the direction of the blade edge.
具体的に、前記第1及び第3のミシン目刃20,22は、それぞれの第1端側20a,22aが前記第1の切断刃10よりも、前記カッターロール2の外周面2aにおけるロール幅方向の直近の外方側に位置していて、ある程度の長さだけ該カッターロール2の外周面2aの周方向に直線的に延びている。そして、前記第1及び第3のミシン目刃20,22の長さ方向の中央部近傍の部分から、前記カッターロール2の外周面2aにおけるロール幅方向の内方側に向けて湾曲し、前記第1の切断刃10とそれぞれ交差している。さらに、前記第1及び第3のミシン目刃20,22は、前記第1の切断刃10との交差位置から前記第2端側20b,22bまでは、前記第1の切断刃10よりも前記カッターロール2の外周面2aにおけるロール幅方向の中央部方向に向かい、最終的には該カッターロール2の外周面2aの周方向に直線的に延びた態様となっている。
Specifically, the first and third perforated blades 20, 22 have a roll width on the outer peripheral surface 2 a of the cutter roll 2 with the first end sides 20 a, 22 a being more than the first cutting blade 10. It is located on the outer side closest to the direction and extends linearly in the circumferential direction of the outer peripheral surface 2a of the cutter roll 2 by a certain length. And, from the portion in the vicinity of the central portion in the length direction of the first and third perforation blades 20, 22, the outer peripheral surface 2a of the cutter roll 2 is curved toward the inner side in the roll width direction, Each crosses the first cutting blade 10. Further, the first and third perforation blades 20 and 22 are located more than the first cutting blade 10 from the intersecting position with the first cutting blade 10 to the second end side 20b and 22b. The outer peripheral surface 2a of the cutter roll 2 is directed toward the center in the roll width direction, and finally extends linearly in the peripheral direction of the outer peripheral surface 2a of the cutter roll 2.
なお、前記第1及び第3のミシン目刃20,22における、前記第1の切断刃10よりも、前記カッターロール2の外周面2aにおけるロール幅方向の直近の外方側に位置している部分、即ち、第1端20a,22aから第1の切断刃10との交差位置までの部分は、切断対象物5におけるトリム部分に対してミシン目を形成するため、切断対象物5の保持や切断刃10,11の刃先14,15への負荷軽減に供される捨て刃としての役割を果たすこととなる。
The first and third perforation blades 20 and 22 are located on the outer side closest to the outer peripheral surface 2a of the cutter roll 2 in the roll width direction with respect to the first cutting blade 10. Since the portion, that is, the portion from the first end 20a, 22a to the position where the first cutting blade 10 intersects, forms a perforation with respect to the trim portion in the cutting object 5, holding the cutting object 5 The cutting blades 10 and 11 serve as a discarded blade that is used to reduce the load on the cutting edges 14 and 15.
一方、前記第2及び第4のミシン目刃21,23は、それぞれの第1端側21a,23aが前記第2の切断刃11よりも、前記カッターロール2の外周面2aにおけるロール幅方向の直近の外方側に位置していて、ある程度の長さだけ該カッターロール2の外周面2aの周方向に直線的に延びている。そして、前記第2及び第4のミシン目刃21,23の長さ方向の中央部近傍の部分から、前記カッターロール2の外周面2aにおけるロール幅方向の内方側に向けて湾曲し、前記第2の切断刃11とそれぞれ交差している。さらに、前記第2及び第4のミシン目刃21,23は、前記第2の切断刃11との交差位置から前記第2端側21b,23bまでは、前記第1の切断刃10よりも、前記カッターロール2の外周面におけるロール幅方向の中央部方向に向かい、最終的には該カッターロール2の外周面2aの周方向に直線的に延びた態様となっている。
なお、前記第2及び第4のミシン目刃21,23における、前記第2の切断刃11よりも、前記カッターロール2の外周面2aにおけるロール幅方向の直近の外方側に位置している部分、即ち、第1端21b,23bから第2の切断刃11との交差位置までの部分は、切断対象物5におけるトリム部分に対してミシン目を形成する。そのため、この部分については、実際には、切断対象物5の保持や切断刃10,11の刃先14,15への負荷軽減に供される捨て刃としての役割を果たすこととなる。 On the other hand, the second and fourth perforation blades 21 and 23 are arranged in the roll width direction of the outer peripheral surface 2a of the cutter roll 2 such that the first end sides 21a and 23a are more than the second cutting blade 11, respectively. It is located on the nearest outer side and extends linearly in the circumferential direction of the outer peripheral surface 2a of the cutter roll 2 by a certain length. And, from the portion in the vicinity of the central portion in the length direction of the second and fourth perforation blades 21 and 23, curved toward the inner side in the roll width direction of the outer peripheral surface 2a of the cutter roll 2, Each of them intersects with the second cutting blade 11. Further, the second and fourth perforation blades 21 and 23 are located from the intersecting position with the second cutting blade 11 to the second end sides 21b and 23b than the first cutting blade 10. The cutter roll 2 has an aspect in which it extends toward the central portion in the roll width direction on the outer peripheral surface of the cutter roll 2, and finally linearly extends in the circumferential direction of the outer peripheral surface 2a of the cutter roll 2.
The second and fourth perforation blades 21 and 23 are positioned closer to the outer side in the roll width direction on the outer peripheral surface 2a of the cutter roll 2 than the second cutting blade 11 is. The portion, that is, the portion from the first ends 21 b and 23 b to the position where the second cutting blade 11 intersects forms a perforation with respect to the trim portion in the cutting object 5. Therefore, this part actually serves as a throwing blade used for holding the cutting object 5 and reducing the load on the cutting edges 14 and 15 of the cutting blades 10 and 11.
なお、前記第2及び第4のミシン目刃21,23における、前記第2の切断刃11よりも、前記カッターロール2の外周面2aにおけるロール幅方向の直近の外方側に位置している部分、即ち、第1端21b,23bから第2の切断刃11との交差位置までの部分は、切断対象物5におけるトリム部分に対してミシン目を形成する。そのため、この部分については、実際には、切断対象物5の保持や切断刃10,11の刃先14,15への負荷軽減に供される捨て刃としての役割を果たすこととなる。 On the other hand, the second and
The second and
ここで、図6に示すように、前記第1及び第3のミシン目刃20,22は、前記第1の切断刃10との交差位置においては、いずれも、刃先28,30は非連続となっている。
同様に、第2及び第4のミシン目刃21,23は、前記第2の切断刃11との交差位置においては、いずれも、刃先29,31は非連続となっている。
一方で、前記第1及び第2の切断刃10,11は、前記第1、第3のミシン目刃20,22、及び第2、第4のミシン目刃21,23との交差位置においても刃先14,15は連続していて、これにより、これらの第1及び第2の切断刃10,11は、前記カッターロール2の外周面2aの全周にわたって刃先14,15が連続した状態が維持されている。
このとき、前記第1~第4のミシン目刃20~23の各基部24~27については、交差している前記第1又は第2の切断刃10,11の基部12,13と実質的に連結した態様となっている。これにより、前記第1及び第3のミシン目刃20,22の刃先28,30は第1の切断刃10の刃先14に、前記第2及び第4のミシン目刃21,23の刃先29,31は第2の切断刃11の刃先15に、可及的に近接させた状態で安定的に設けることができる。 Here, as shown in FIG. 6, the first and third perforated blades 20 and 22 are discontinuous at the intersecting position with the first cutting blade 10. It has become.
Similarly, the cutting edges 29 and 31 of the second and fourth perforated blades 21 and 23 are discontinuous at the intersection position with the second cutting blade 11.
On the other hand, the first and second cutting blades 10 and 11 are also crossed with the first and third perforation blades 20 and 22 and the second and fourth perforation blades 21 and 23. The blade edges 14 and 15 are continuous, whereby the first and second cutting blades 10 and 11 are maintained in a state in which the blade edges 14 and 15 are continuous over the entire circumference of the outer peripheral surface 2a of the cutter roll 2. Has been.
At this time, thebase portions 24 to 27 of the first to fourth perforation blades 20 to 23 are substantially the same as the base portions 12 and 13 of the intersecting first or second cutting blades 10 and 11. It is a connected aspect. Thereby, the cutting edges 28 and 30 of the first and third perforation blades 20 and 22 are transferred to the cutting edge 14 of the first cutting blade 10 and the cutting edges 29 and 29 of the second and fourth perforation blades 21 and 23, respectively. 31 can be stably provided in a state of being as close as possible to the cutting edge 15 of the second cutting blade 11.
同様に、第2及び第4のミシン目刃21,23は、前記第2の切断刃11との交差位置においては、いずれも、刃先29,31は非連続となっている。
一方で、前記第1及び第2の切断刃10,11は、前記第1、第3のミシン目刃20,22、及び第2、第4のミシン目刃21,23との交差位置においても刃先14,15は連続していて、これにより、これらの第1及び第2の切断刃10,11は、前記カッターロール2の外周面2aの全周にわたって刃先14,15が連続した状態が維持されている。
このとき、前記第1~第4のミシン目刃20~23の各基部24~27については、交差している前記第1又は第2の切断刃10,11の基部12,13と実質的に連結した態様となっている。これにより、前記第1及び第3のミシン目刃20,22の刃先28,30は第1の切断刃10の刃先14に、前記第2及び第4のミシン目刃21,23の刃先29,31は第2の切断刃11の刃先15に、可及的に近接させた状態で安定的に設けることができる。 Here, as shown in FIG. 6, the first and third
Similarly, the cutting edges 29 and 31 of the second and fourth
On the other hand, the first and
At this time, the
このように、第1~第4のミシン目刃20~23の刃先28~31を、前記第1又は第2の切断刃10,11の交差位置において非連続としたのは次の理由からである。
即ち、例えば、前記第1及び第3のミシン目刃20,22が前記第1の切断刃10との交差位置において連続している場合には、結果として、各ミシン目刃20,22の刃先28,30と第1の切断刃10の刃先14が連結した状態となるため、交差位置は刃先が平面視略十字状あるいは略X字状の態様となる。このとき、このような平面視略十字状等の態様の刃先を前記切断対象物5に切り込ませた場合には、該切断対象物5に形成された切れ目も平面視略十字状等の態様となる。しかしながら、平面視略十字形状等の切れ目は、その切った部分においては、切断対象物5の端縁が切られた状態となっているため、該切断対象物5に何らかの外力が作用した場合には、その切られた端縁部分を起点として、切断対象物5、あるいは製造された製品が裂けたり破れ易くなったりする。これは、前記第2及び第4のミシン目刃21,23と前記第2の切断刃11との各交差位置においても同様のことが言える。
したがって、この実施の形態においては、前記切断対象物5あるいは製造された製品が、意に反して裂けたり破れたりすることを防止するため、第1~第4のミシン目刃20~23の刃先28~31を、前記第1又は第2の切断刃10,11の交差位置においては非連続として、該交差位置における切れ目を起点とした切断対象物5、あるいは製造された製品の意図しない断裂や破壊が発生しないようにしている。 As described above, the cutting edges 28 to 31 of the first tofourth perforation blades 20 to 23 are discontinuous at the crossing position of the first or second cutting blades 10 and 11 for the following reason. is there.
That is, for example, when the first and third perforation blades 20 and 22 are continuous at the intersecting position with the first cutting blade 10, as a result, the cutting edges of the perforation blades 20 and 22 are obtained. 28 and 30 and the cutting edge 14 of the first cutting blade 10 are connected to each other, so that the crossing position is such that the cutting edge is substantially cross-shaped or substantially X-shaped in plan view. At this time, when the cutting edge having a substantially cross-shaped shape in plan view is cut into the cutting object 5, the cut formed in the cutting object 5 is also in a substantially cross-shaped shape in plan view. It becomes. However, the cut in a substantially cross shape or the like in plan view is in a state where the edge of the cutting object 5 is cut at the cut portion, and therefore when some external force acts on the cutting object 5. The cut object 5 or the manufactured product is easily torn or torn starting from the cut edge portion. The same can be said for the crossing positions of the second and fourth perforated blades 21 and 23 and the second cutting blade 11.
Therefore, in this embodiment, the cutting edges of the first to fourthperforated blades 20 to 23 are prevented in order to prevent the cutting object 5 or the manufactured product from being torn or torn unexpectedly. 28 to 31 are discontinuous at the crossing position of the first or second cutting blades 10 and 11, and the cutting object 5 starting from the cut at the crossing position, or an unintended tear of the manufactured product, The destruction is prevented from occurring.
即ち、例えば、前記第1及び第3のミシン目刃20,22が前記第1の切断刃10との交差位置において連続している場合には、結果として、各ミシン目刃20,22の刃先28,30と第1の切断刃10の刃先14が連結した状態となるため、交差位置は刃先が平面視略十字状あるいは略X字状の態様となる。このとき、このような平面視略十字状等の態様の刃先を前記切断対象物5に切り込ませた場合には、該切断対象物5に形成された切れ目も平面視略十字状等の態様となる。しかしながら、平面視略十字形状等の切れ目は、その切った部分においては、切断対象物5の端縁が切られた状態となっているため、該切断対象物5に何らかの外力が作用した場合には、その切られた端縁部分を起点として、切断対象物5、あるいは製造された製品が裂けたり破れ易くなったりする。これは、前記第2及び第4のミシン目刃21,23と前記第2の切断刃11との各交差位置においても同様のことが言える。
したがって、この実施の形態においては、前記切断対象物5あるいは製造された製品が、意に反して裂けたり破れたりすることを防止するため、第1~第4のミシン目刃20~23の刃先28~31を、前記第1又は第2の切断刃10,11の交差位置においては非連続として、該交差位置における切れ目を起点とした切断対象物5、あるいは製造された製品の意図しない断裂や破壊が発生しないようにしている。 As described above, the cutting edges 28 to 31 of the first to
That is, for example, when the first and
Therefore, in this embodiment, the cutting edges of the first to fourth
さらに、前記第1~第4のミシン目刃20~23の刃先28~31を、前記第1又は第2の切断刃10,11との交差位置においては連続とした場合には、この交差部分の刃先を形成するに際して高度な技術を必要とするため、形成のために多大な手間とコストがかかる。また、刃先の切れ味が落ちて研ぐ必要がある場合には、この刃先の交差部分については、形状が複雑であるため研磨が行いにくい。
これらの問題を解消するためにも、この実施の形態においては、第1~第4のミシン目刃の刃先は、前記第1又は第2の切断刃の交差位置において非連続としている。 Further, when the cutting edges 28 to 31 of the first tofourth perforation blades 20 to 23 are continuous at the positions where they intersect with the first or second cutting blades 10 and 11, this intersecting portion. In order to form the cutting edge, a high level of technology is required, so that a lot of labor and cost are required for the formation. In addition, when it is necessary to sharpen the sharpness of the cutting edge, it is difficult to polish the intersecting portion of the cutting edge because the shape is complicated.
In order to solve these problems, in this embodiment, the cutting edges of the first to fourth perforated blades are discontinuous at the intersecting position of the first or second cutting blade.
これらの問題を解消するためにも、この実施の形態においては、第1~第4のミシン目刃の刃先は、前記第1又は第2の切断刃の交差位置において非連続としている。 Further, when the cutting edges 28 to 31 of the first to
In order to solve these problems, in this embodiment, the cutting edges of the first to fourth perforated blades are discontinuous at the intersecting position of the first or second cutting blade.
また、図6に示すように、前記第1~第4のミシン目刃20~23は、交差する前記第1又は第2の切断刃10,11との交差位置において、その交差している切断刃10,11の刃先14,15と、該交差している刃先14,15と隣り合うミシン目刃20~23の刃先28~31との間の間隔が、その交差しているミシン目刃20~23における前記交差位置以外の位置において隣り合う刃先の間の間隔よりも小さく形成されている。
具体的に、例えば前記第1のミシン目刃20は、前記第1の切断刃10との交差位置において、該第1の切断刃10の刃先14と、その第1の切断刃10と隣り合っている第1のミシン目刃20の刃先28との間の間隔(前記交差位置の第1の切断刃10の刃先14と、その刃先14に最も近い位置にある第1のミシン目刃20の刃先28との間の距離)が、該第1のミシン目刃20における前記交差位置以外の位置において隣り合う刃先28,28の間の距離よりも小さく形成されている。
したがって、前記切断対象物5においては、前記第1の切断刃10により切断されて形成された端縁9と、前記第1のミシン目刃20により形成された該端縁9に最も近い位置にある直近のミシン目8(切断部分)との間の距離は、該第1のミシン目刃20における他の部分の刃先28,28により形成された隣り合うミシン目8の間の距離に比べて小さくなる(図7(a),(b)参照)。この点については、前記第3のミシン目刃22の刃先30と第1の切断刃10の刃先14との関係、前記第2及び第4のミシン目刃21,23の各刃先29,31と第2の切断刃11の刃先15との関係も同様である。 Further, as shown in FIG. 6, the first tofourth perforation blades 20 to 23 are intersecting at the intersecting position with the intersecting first or second cutting blades 10 and 11. The interval between the cutting edges 14 and 15 of the blades 10 and 11 and the cutting edges 28 to 31 of the perforating edges 20 to 23 adjacent to the intersecting cutting edges 14 and 15 is the intersecting perforation edge 20. Are formed to be smaller than the interval between adjacent cutting edges at positions other than the intersecting positions in .about.23.
Specifically, for example, thefirst perforation blade 20 is adjacent to the cutting edge 14 of the first cutting blade 10 and the first cutting blade 10 at a position intersecting the first cutting blade 10. The distance between the first perforated blade 20 and the cutting edge 28 (the cutting edge 14 of the first cutting blade 10 at the intersecting position and the first perforated blade 20 located closest to the cutting edge 14). The distance between the cutting edges 28) is formed to be smaller than the distance between the adjacent cutting edges 28, 28 at a position other than the intersecting position in the first perforated blade 20.
Therefore, in thecutting object 5, the edge 9 formed by cutting with the first cutting blade 10 and the position closest to the edge 9 formed with the first perforation blade 20 are located. The distance between a certain nearest perforation 8 (cut portion) is compared with the distance between adjacent perforations 8 formed by the cutting edges 28 and 28 of other portions of the first perforation blade 20. It becomes smaller (see FIGS. 7A and 7B). In this regard, the relationship between the cutting edge 30 of the third perforation edge 22 and the cutting edge 14 of the first cutting edge 10, the respective cutting edges 29, 31 of the second and fourth perforation edges 21, 23, and The relationship with the cutting edge 15 of the second cutting blade 11 is the same.
具体的に、例えば前記第1のミシン目刃20は、前記第1の切断刃10との交差位置において、該第1の切断刃10の刃先14と、その第1の切断刃10と隣り合っている第1のミシン目刃20の刃先28との間の間隔(前記交差位置の第1の切断刃10の刃先14と、その刃先14に最も近い位置にある第1のミシン目刃20の刃先28との間の距離)が、該第1のミシン目刃20における前記交差位置以外の位置において隣り合う刃先28,28の間の距離よりも小さく形成されている。
したがって、前記切断対象物5においては、前記第1の切断刃10により切断されて形成された端縁9と、前記第1のミシン目刃20により形成された該端縁9に最も近い位置にある直近のミシン目8(切断部分)との間の距離は、該第1のミシン目刃20における他の部分の刃先28,28により形成された隣り合うミシン目8の間の距離に比べて小さくなる(図7(a),(b)参照)。この点については、前記第3のミシン目刃22の刃先30と第1の切断刃10の刃先14との関係、前記第2及び第4のミシン目刃21,23の各刃先29,31と第2の切断刃11の刃先15との関係も同様である。 Further, as shown in FIG. 6, the first to
Specifically, for example, the
Therefore, in the
なお、前記第1~第4のミシン目刃20~23について、前記第1又は第2の切断刃10,11との交差位置以外の位置における隣り合う刃先の間の間隔は、どの位置であっても同じ間隔となっている。
また、この実施の形態においては、前記第1~第4のミシン目刃20~23は、前記第1又は第2の切断刃10,11との交差位置以外の位置における隣り合う刃先の間の間隔は、どのミシン目刃もすべてほぼ同じ間隔としている。
前記第1~第4のミシン目刃20~23について、前記第1又は第2の切断刃10,11との交差位置以外の位置における隣り合う刃先の間の間隔は、最終的に製造すべき物の種類や大きさ、切断対象物5の材質や厚さ等によって任意に設定することができる。例えば、製造すべき物が低出生体重児用の使い捨ておむつである場合、交差位置以外の位置における隣り合う刃先の間の間隔は約1mm程度とすることができる。
一方、このとき、第1~第4のミシン目刃20~23について、隣接する第1又は第2の切断刃10,11との交差位置において、該切断刃10,11の刃先14,15と、該切断刃と隣り合うミシン目刃の刃先28~31との間の間隔は0.5~0.8mm程度とすることが好ましい。 The first tofourth perforation blades 20 to 23 have any distance between adjacent blade edges at positions other than the intersection position with the first or second cutting blades 10 and 11. But it is the same interval.
Further, in this embodiment, the first tofourth perforation blades 20 to 23 are located between adjacent blade edges at positions other than the intersection position with the first or second cutting blades 10 and 11. The intervals are almost the same for all perforated edges.
With respect to the first tofourth perforation blades 20 to 23, the interval between adjacent blade edges at a position other than the intersection position with the first or second cutting blades 10 and 11 should be finally manufactured. It can be arbitrarily set according to the type and size of the object, the material and thickness of the cutting object 5, and the like. For example, when the article to be manufactured is a disposable diaper for a low birth weight infant, the interval between adjacent blade edges at a position other than the crossing position can be about 1 mm.
On the other hand, at this time, the cutting edges 10 and 11 of the cutting blades 10 and 11 and the cutting edges 14 and 15 of the first to fourth perforating blades 20 to 23 are crossed with the adjacent first or second cutting blades 10 and 11. The distance between the cutting blade and the cutting edges 28 to 31 of the adjacent perforation blade is preferably about 0.5 to 0.8 mm.
また、この実施の形態においては、前記第1~第4のミシン目刃20~23は、前記第1又は第2の切断刃10,11との交差位置以外の位置における隣り合う刃先の間の間隔は、どのミシン目刃もすべてほぼ同じ間隔としている。
前記第1~第4のミシン目刃20~23について、前記第1又は第2の切断刃10,11との交差位置以外の位置における隣り合う刃先の間の間隔は、最終的に製造すべき物の種類や大きさ、切断対象物5の材質や厚さ等によって任意に設定することができる。例えば、製造すべき物が低出生体重児用の使い捨ておむつである場合、交差位置以外の位置における隣り合う刃先の間の間隔は約1mm程度とすることができる。
一方、このとき、第1~第4のミシン目刃20~23について、隣接する第1又は第2の切断刃10,11との交差位置において、該切断刃10,11の刃先14,15と、該切断刃と隣り合うミシン目刃の刃先28~31との間の間隔は0.5~0.8mm程度とすることが好ましい。 The first to
Further, in this embodiment, the first to
With respect to the first to
On the other hand, at this time, the cutting edges 10 and 11 of the
このように、前記ミシン目刃について、交差する切断刃との交差位置において、該切断刃の刃先と、該切断刃と隣り合うミシン目刃の刃先との間の間隔を、前記ミシン目刃における前記交差位置以外の位置において隣り合う刃先の間の間隔よりも小さくしたのは、ミシン目を手で切断し易くするためである。
即ち、使い捨ておむつ等の製品において、ミシン目を手で切断する場合には、製品の端縁に最も近い位置にあるミシン目に向けて該端縁を切る必要があるが、この端縁から直近のミシン目までの距離が長いと、手で製品を切る距離も長くなるため、切る行為自体が面倒となる上、所望の方向にうまく切れない場合もあり、非常に取扱いにくくなる。
前記製品の端縁から直近のミシン目までの距離は、ミシン目刃と切断刃とが交差する交差位置において、該切断刃の刃先と、該切断刃と隣り合うミシン目刃の刃先との間の間隔によって決定されるため、この間隔を適切に設定することが取扱性向上のためには不可欠である。
そのため、この実施の形態では、前記第1~第4のミシン目刃20~23については、交差する前記第1又は第2の切断刃10,11との交差位置における該切断刃10,11の刃先14,15と、該切断刃10,11と隣り合うミシン目刃20~23の刃先28~31との間の間隔を調整して、図7(b)に示すように、切断対象物5の端縁9と直近のミシン目8との間の長さを、切断対象物の搬送や後工程、あるいは製品としての搬送時に切断されない程度の強度を確保できる程度の大きさとしつつも、一連のミシン目を手で比較的容易に切断することができるようにしている。 Thus, with respect to the perforated blade, at the intersection position with the intersecting cutting blade, the interval between the cutting edge of the cutting blade and the cutting edge of the perforated blade adjacent to the cutting blade is determined in the perforated blade. The reason why it is smaller than the interval between adjacent blade edges at a position other than the crossing position is to facilitate cutting the perforation by hand.
That is, in products such as disposable diapers, when the perforation is cut by hand, it is necessary to cut the edge toward the perforation located closest to the edge of the product. If the distance to the perforation is long, the distance to cut the product by hand becomes long, so that the act of cutting itself becomes troublesome, and it may not cut well in the desired direction, which makes it very difficult to handle.
The distance from the edge of the product to the nearest perforation is the distance between the cutting edge of the cutting blade and the cutting edge of the perforation blade adjacent to the cutting blade at the intersection where the perforation blade and the cutting blade intersect. Therefore, it is indispensable for improving the handling property to appropriately set the interval.
Therefore, in the present embodiment, the first tofourth perforation blades 20 to 23 of the cutting blades 10 and 11 at the intersecting positions with the intersecting first or second cutting blades 10 and 11 are used. The distance between the cutting edges 14 and 15 and the cutting edges 28 to 31 of the perforation blades 20 to 23 adjacent to the cutting edges 10 and 11 is adjusted, as shown in FIG. While the length between the edge 9 of the knives 9 and the nearest perforation 8 is set to a size that can secure a strength not to be cut during the conveyance of the object to be cut and the subsequent process or the conveyance as a product, The perforation can be cut relatively easily by hand.
即ち、使い捨ておむつ等の製品において、ミシン目を手で切断する場合には、製品の端縁に最も近い位置にあるミシン目に向けて該端縁を切る必要があるが、この端縁から直近のミシン目までの距離が長いと、手で製品を切る距離も長くなるため、切る行為自体が面倒となる上、所望の方向にうまく切れない場合もあり、非常に取扱いにくくなる。
前記製品の端縁から直近のミシン目までの距離は、ミシン目刃と切断刃とが交差する交差位置において、該切断刃の刃先と、該切断刃と隣り合うミシン目刃の刃先との間の間隔によって決定されるため、この間隔を適切に設定することが取扱性向上のためには不可欠である。
そのため、この実施の形態では、前記第1~第4のミシン目刃20~23については、交差する前記第1又は第2の切断刃10,11との交差位置における該切断刃10,11の刃先14,15と、該切断刃10,11と隣り合うミシン目刃20~23の刃先28~31との間の間隔を調整して、図7(b)に示すように、切断対象物5の端縁9と直近のミシン目8との間の長さを、切断対象物の搬送や後工程、あるいは製品としての搬送時に切断されない程度の強度を確保できる程度の大きさとしつつも、一連のミシン目を手で比較的容易に切断することができるようにしている。 Thus, with respect to the perforated blade, at the intersection position with the intersecting cutting blade, the interval between the cutting edge of the cutting blade and the cutting edge of the perforated blade adjacent to the cutting blade is determined in the perforated blade. The reason why it is smaller than the interval between adjacent blade edges at a position other than the crossing position is to facilitate cutting the perforation by hand.
That is, in products such as disposable diapers, when the perforation is cut by hand, it is necessary to cut the edge toward the perforation located closest to the edge of the product. If the distance to the perforation is long, the distance to cut the product by hand becomes long, so that the act of cutting itself becomes troublesome, and it may not cut well in the desired direction, which makes it very difficult to handle.
The distance from the edge of the product to the nearest perforation is the distance between the cutting edge of the cutting blade and the cutting edge of the perforation blade adjacent to the cutting blade at the intersection where the perforation blade and the cutting blade intersect. Therefore, it is indispensable for improving the handling property to appropriately set the interval.
Therefore, in the present embodiment, the first to
さらに、前記第1~第4のミシン目刃20~23は、いずれも、交差する前記第1又は第2の切断刃10,11との交差位置において、その交差する第1又は第2の切断刃10,11の刃先14,15と隣り合う刃先が、その交差しているミシン目刃20~23における他の刃先よりもミシン目刃の軸線方向長さ(ミシン目刃の長さ方向)が大きく形成されている。
具体的には、例えば第1のミシン目刃20について、図6に示すように、前記第1の切断刃10と交差する交差位置において、該第1の切断刃10の刃先14と隣り合う前記第1のミシン目刃20の刃先28は、該第1のミシン目刃20における他の刃先よりも、第1のミシン目刃20の長さ方向の長さが大きく形成されている。
したがって、図7(b)に示すように、切断対象物5においては、前記第1の切断刃10により切断されて形成された端縁に最も近い位置にある、前記第1のミシン目刃20により形成された、該端縁9に直近のミシン目8(切断部分)は、他の第1のミシン目刃20により形成された他のミシン目8に比べて長く形成されることになる。この点については、交差位置において前記第1の切断刃10の刃先14に最も近い前記第3のミシン目刃22の刃先、交差位置において前記第2の切断刃11の刃先15に最も近い第2及び第4のミシン目刃21,23の各刃先についても同様である。 Further, each of the first tofourth perforating blades 20 to 23 intersects with the intersecting first or second cutting blades 10 and 11 at the intersecting first or second cutting edge. The cutting edge adjacent to the cutting edges 14 and 15 of the cutting edges 10 and 11 has a perforated edge length in the axial direction (perforation edge length direction) of the perforating edges 20 to 23 compared to the other cutting edges. Largely formed.
Specifically, for example, the firstperforated blade 20 is adjacent to the cutting edge 14 of the first cutting blade 10 at an intersecting position intersecting the first cutting blade 10 as shown in FIG. The cutting edge 28 of the first perforation blade 20 is formed so that the length in the length direction of the first perforation blade 20 is larger than the other cutting edges of the first perforation blade 20.
Therefore, as shown in FIG. 7B, in thecutting object 5, the first perforation blade 20 located at the position closest to the edge formed by being cut by the first cutting blade 10. The perforation 8 (cut portion) closest to the end edge 9 formed by the above is formed longer than the other perforations 8 formed by the other first perforation blades 20. In this regard, the second perforation edge closest to the cutting edge 14 of the first cutting edge 10 at the intersecting position and the second nearest edge 15 of the second cutting edge 11 at the intersecting position. The same applies to the cutting edges of the fourth perforated blades 21 and 23.
具体的には、例えば第1のミシン目刃20について、図6に示すように、前記第1の切断刃10と交差する交差位置において、該第1の切断刃10の刃先14と隣り合う前記第1のミシン目刃20の刃先28は、該第1のミシン目刃20における他の刃先よりも、第1のミシン目刃20の長さ方向の長さが大きく形成されている。
したがって、図7(b)に示すように、切断対象物5においては、前記第1の切断刃10により切断されて形成された端縁に最も近い位置にある、前記第1のミシン目刃20により形成された、該端縁9に直近のミシン目8(切断部分)は、他の第1のミシン目刃20により形成された他のミシン目8に比べて長く形成されることになる。この点については、交差位置において前記第1の切断刃10の刃先14に最も近い前記第3のミシン目刃22の刃先、交差位置において前記第2の切断刃11の刃先15に最も近い第2及び第4のミシン目刃21,23の各刃先についても同様である。 Further, each of the first to
Specifically, for example, the first
Therefore, as shown in FIG. 7B, in the
このように、前記ミシン目刃について、前記切断刃と交差する交差位置においてその交差する切断刃の刃先と隣り合うそのミシン目刃の刃先を、他の刃先よりもミシン目刃の長さ方向の長さを大きくしたのは、各ミシン目刃で形成した一連のミシン目を、手で切り易くするためである。
即ち、使い捨ておむつ等の製品において、各ミシン目刃で形成したそれぞれの一連のミシン目については、製品の端縁から直近のミシン目までの間を一旦切ってしまうと、ミシン目を切断する起点が形成されるが、その際に次のミシン目まで製品を手で切る場合には、指でつまめる範囲が大きい方が、手や指で握り易く、また該次のミシン目に向けて製品を切る方向に力を加え易くなる。そして、前記製品の端縁に直近のミシン目の長さが長いと、該端縁とその端縁に直近のミシン目までの間を切ってしまえば、前記製品におけるミシン目の近傍に指でつまむ範囲を比較的大きくとることができるため、次のミシン目に向けて製品を切り易くなる(図7(b)参照)。 Thus, with respect to the perforated blade, the cutting edge of the perforated blade adjacent to the cutting edge of the intersecting cutting blade at the intersecting position intersecting with the cutting blade is more in the length direction of the perforated blade than the other cutting edges. The reason for increasing the length is to make it easier to cut a series of perforations formed by each perforation blade by hand.
That is, in a product such as a disposable diaper, for each series of perforations formed with each perforation blade, once the interval from the end edge of the product to the nearest perforation is cut, the starting point for cutting the perforation If the product is cut by hand to the next perforation at that time, it is easier to grasp the product with your hand or fingers if the area to be pinched with a finger is large, and the product should be directed toward the next perforation. It becomes easier to apply force in the direction of cutting. If the perforation closest to the end edge of the product is long, the gap between the end perforation and the perforation closest to the end edge is cut with a finger near the perforation in the product. Since the pinching range can be made relatively large, the product can be easily cut toward the next perforation (see FIG. 7B).
即ち、使い捨ておむつ等の製品において、各ミシン目刃で形成したそれぞれの一連のミシン目については、製品の端縁から直近のミシン目までの間を一旦切ってしまうと、ミシン目を切断する起点が形成されるが、その際に次のミシン目まで製品を手で切る場合には、指でつまめる範囲が大きい方が、手や指で握り易く、また該次のミシン目に向けて製品を切る方向に力を加え易くなる。そして、前記製品の端縁に直近のミシン目の長さが長いと、該端縁とその端縁に直近のミシン目までの間を切ってしまえば、前記製品におけるミシン目の近傍に指でつまむ範囲を比較的大きくとることができるため、次のミシン目に向けて製品を切り易くなる(図7(b)参照)。 Thus, with respect to the perforated blade, the cutting edge of the perforated blade adjacent to the cutting edge of the intersecting cutting blade at the intersecting position intersecting with the cutting blade is more in the length direction of the perforated blade than the other cutting edges. The reason for increasing the length is to make it easier to cut a series of perforations formed by each perforation blade by hand.
That is, in a product such as a disposable diaper, for each series of perforations formed with each perforation blade, once the interval from the end edge of the product to the nearest perforation is cut, the starting point for cutting the perforation If the product is cut by hand to the next perforation at that time, it is easier to grasp the product with your hand or fingers if the area to be pinched with a finger is large, and the product should be directed toward the next perforation. It becomes easier to apply force in the direction of cutting. If the perforation closest to the end edge of the product is long, the gap between the end perforation and the perforation closest to the end edge is cut with a finger near the perforation in the product. Since the pinching range can be made relatively large, the product can be easily cut toward the next perforation (see FIG. 7B).
このとき、前記製品の端縁に直近のミシン目を形成するのは、前記切断刃との交差位置においてその交差する切断刃の刃先と隣り合うそのミシン目刃の刃先である。
そのため、この実施の形態においては、前記第1~第4のミシン目刃20~23と、交差する第1又は第2の切断刃10,11との交差位置において、その切断刃10,11の刃先14,15と隣り合う該ミシン目刃20~23の刃先28~31について、ミシン目刃の長さ方向の長さを調整することより、ミシン目8を切る際に指でつまめる範囲を確保し易くして、各ミシン目刃で形成した一連のミシン目8を、手で容易に切ることができるようにしている。 At this time, the perforation closest to the edge of the product is the cutting edge of the perforated edge adjacent to the cutting edge of the intersecting cutting edge at the crossing position with the cutting edge.
Therefore, in this embodiment, the cutting blades 10 and 11 are arranged at the intersecting positions of the first to fourth perforating blades 20 to 23 and the intersecting first or second cutting blades 10, 11. For the cutting edges 28 to 31 of the perforation blades 20 to 23 adjacent to the cutting edges 14 and 15, the range of the perforation blade length direction is adjusted to secure a range where the fingers can be pinched when the perforation 8 is cut. In this way, a series of perforations 8 formed by each perforation blade can be easily cut by hand.
そのため、この実施の形態においては、前記第1~第4のミシン目刃20~23と、交差する第1又は第2の切断刃10,11との交差位置において、その切断刃10,11の刃先14,15と隣り合う該ミシン目刃20~23の刃先28~31について、ミシン目刃の長さ方向の長さを調整することより、ミシン目8を切る際に指でつまめる範囲を確保し易くして、各ミシン目刃で形成した一連のミシン目8を、手で容易に切ることができるようにしている。 At this time, the perforation closest to the edge of the product is the cutting edge of the perforated edge adjacent to the cutting edge of the intersecting cutting edge at the crossing position with the cutting edge.
Therefore, in this embodiment, the
ところで、この実施の形態における前記第1~第4のミシン目刃20~23は、前記第1又は第2の切断刃10,11との交差位置において該切断刃10,11の刃先14,15と隣り合う刃先以外の他の刃先については次のような態様となっている。
即ち、前記第1~第4のミシン目刃20~23において、前記交差位置で前記第1又は第2の切断刃10,11の刃先と隣接していない刃先については、前記カッターロール2の外周面2aの周方向に直線状に延びている部分と、該外周面2aの周方向と交差する方向に湾曲している部分とで、ミシン目刃の長さ方向の長さが異なっている。つまり、前記交差位置以外の部分において、ミシン目刃20~23の刃先28~31におけるミシン目刃の長さ方向の長さは、カッターロール2の外周面2aの周方向に直線状に延びている部分に位置する刃先よりも、該外周面の周方向と交差する方向に湾曲している部分に位置する刃先の方が長くなっている。 By the way, the first tofourth perforation blades 20 to 23 in this embodiment are the cutting edges 14 and 15 of the cutting blades 10 and 11 at the intersecting positions with the first or second cutting blades 10 and 11. The cutting edge other than the cutting edge adjacent to is in the following manner.
That is, in the first tofourth perforation blades 20 to 23, the outer edges of the cutter roll 2 are not used for the cutting edges that are not adjacent to the cutting edges of the first or second cutting blades 10 and 11 at the intersecting positions. The length in the longitudinal direction of the perforated blade is different between a portion extending linearly in the circumferential direction of the surface 2a and a portion curved in a direction intersecting the circumferential direction of the outer peripheral surface 2a. That is, the length in the length direction of the perforation blades 28 to 31 of the perforation blades 20 to 23 extends linearly in the circumferential direction of the outer peripheral surface 2 a of the cutter roll 2 at portions other than the intersecting positions. The cutting edge located in the part which is curving in the direction which cross | intersects the circumferential direction of this outer peripheral surface is longer than the cutting edge located in the part which exists.
即ち、前記第1~第4のミシン目刃20~23において、前記交差位置で前記第1又は第2の切断刃10,11の刃先と隣接していない刃先については、前記カッターロール2の外周面2aの周方向に直線状に延びている部分と、該外周面2aの周方向と交差する方向に湾曲している部分とで、ミシン目刃の長さ方向の長さが異なっている。つまり、前記交差位置以外の部分において、ミシン目刃20~23の刃先28~31におけるミシン目刃の長さ方向の長さは、カッターロール2の外周面2aの周方向に直線状に延びている部分に位置する刃先よりも、該外周面の周方向と交差する方向に湾曲している部分に位置する刃先の方が長くなっている。 By the way, the first to
That is, in the first to
このように構成したのは、前記切断対象物5である複合部材の一部を形成する不織布の繊維の配向に起因する問題を解消するためであって、該不織布を構成する繊維を効率良く切断して前記ミシン目を安定的に形成するためである。
具体的に、前記切断対象物5である複合部材中の不織布は、該不織布を構成する繊維が切断対象物5の搬送方向MD、つまり切断対象物5の長さ方向に配向されているのが通常であるため、前記切断対象物5から形成した製品をミシン目に沿って手で破るに際しては、前記不織布の繊維の配向方向に沿う方向については比較的容易に製品を破ることができる。しかしながら、前記不織布の繊維の配向方向と交差する方向に製品を破る場合には、該繊維を切断しながら製品を破る必要があるため、繊維の配向方向の沿って破る場合に比べて破りにくい。したがって、第1~第4のミシン目刃20~23が形成するミシン目のうち、製品の幅方向に湾曲して延びている部分のミシン目については、前記繊維の配向方向と交差する方向に向けて形成されるため、この部分については手で破りにくくなる可能性がある。
そのため、この実施の形態においては、前記第1~第4のミシン目刃20~23は、前記カッターロール2の外周面2aの周方向と交差する方向に湾曲している部分に位置する刃先については、ミシン目刃の長さ方向の長さを比較的に長めに設定して、切断対象物5に対してミシン目の長さを長めに形成できるようにし、製品をミシン目に沿って手で破り易くしている。 The reason for this is to eliminate the problems caused by the orientation of the fibers of the nonwoven fabric that forms part of the composite member that is the cuttingobject 5, and efficiently cut the fibers constituting the nonwoven fabric. This is because the perforation is stably formed.
Specifically, in the nonwoven fabric in the composite member that is the cuttingobject 5, the fibers constituting the nonwoven fabric are oriented in the conveying direction MD of the cutting object 5, that is, in the length direction of the cutting object 5. Since it is normal, when the product formed from the cutting object 5 is manually broken along the perforation, the product can be broken relatively easily in the direction along the fiber orientation direction of the nonwoven fabric. However, when the product is broken in a direction intersecting with the fiber orientation direction of the nonwoven fabric, it is necessary to break the product while cutting the fiber, so that it is harder to break than when breaking along the fiber orientation direction. Therefore, among the perforations formed by the first to fourth perforation blades 20 to 23, the perforations of the portions that are curved and extend in the width direction of the product are in a direction intersecting the orientation direction of the fibers. Since it is formed to face, there is a possibility that it is difficult to break this part by hand.
Therefore, in this embodiment, the first to fourthperforated blades 20 to 23 are the cutting edges located at the portions curved in the direction intersecting the circumferential direction of the outer peripheral surface 2a of the cutter roll 2. Sets the length of the perforation blade in the longitudinal direction to be relatively long so that the perforation length can be formed longer with respect to the object 5 to be cut, and the product is handed along the perforation. It is easy to break.
具体的に、前記切断対象物5である複合部材中の不織布は、該不織布を構成する繊維が切断対象物5の搬送方向MD、つまり切断対象物5の長さ方向に配向されているのが通常であるため、前記切断対象物5から形成した製品をミシン目に沿って手で破るに際しては、前記不織布の繊維の配向方向に沿う方向については比較的容易に製品を破ることができる。しかしながら、前記不織布の繊維の配向方向と交差する方向に製品を破る場合には、該繊維を切断しながら製品を破る必要があるため、繊維の配向方向の沿って破る場合に比べて破りにくい。したがって、第1~第4のミシン目刃20~23が形成するミシン目のうち、製品の幅方向に湾曲して延びている部分のミシン目については、前記繊維の配向方向と交差する方向に向けて形成されるため、この部分については手で破りにくくなる可能性がある。
そのため、この実施の形態においては、前記第1~第4のミシン目刃20~23は、前記カッターロール2の外周面2aの周方向と交差する方向に湾曲している部分に位置する刃先については、ミシン目刃の長さ方向の長さを比較的に長めに設定して、切断対象物5に対してミシン目の長さを長めに形成できるようにし、製品をミシン目に沿って手で破り易くしている。 The reason for this is to eliminate the problems caused by the orientation of the fibers of the nonwoven fabric that forms part of the composite member that is the cutting
Specifically, in the nonwoven fabric in the composite member that is the cutting
Therefore, in this embodiment, the first to fourth
なお、前記第1~第4のミシン目刃20~23の各刃先28~31におけるミシン目刃の長さ方向の長さは、最終的に製造すべき物の種類や大きさ、切断対象物の材質や厚さ等によって任意に設定することができる。例えば、製造すべき物が低出生体重児用の使い捨ておむつである場合、刃先におけるミシン目刃の長さ方向の長さは、カッターロール2の外周面2aの周方向に直線状に延びている部分は1.5mm程度、該外周面2aの周方向と交差する方向に湾曲している部分の刃先は2mm程度とすることができる。
また、このとき、前記第1~第4のミシン目刃20~23について、前記切断刃10,11と交差する交差位置において該切断刃10,11の刃先14,15と隣り合う刃先28~31の、長さ方向の長さは2~3mm程度とすることが好ましい。 The length in the longitudinal direction of theperforation blades 28 to 31 of the first to fourth perforation blades 20 to 23 is the type and size of the object to be manufactured, the object to be cut. It can be arbitrarily set depending on the material, thickness, etc. For example, when the article to be manufactured is a disposable diaper for a low birth weight infant, the length in the length direction of the perforated blade at the cutting edge extends linearly in the circumferential direction of the outer peripheral surface 2 a of the cutter roll 2. The portion can be about 1.5 mm, and the cutting edge of the portion curved in the direction intersecting the circumferential direction of the outer peripheral surface 2a can be about 2 mm.
At this time, the first to fourthperforated blades 20 to 23 are adjacent to the blade edges 14 and 15 of the cutting blades 10 and 11 at the intersecting positions intersecting the cutting blades 10 and 11. The length in the length direction is preferably about 2 to 3 mm.
また、このとき、前記第1~第4のミシン目刃20~23について、前記切断刃10,11と交差する交差位置において該切断刃10,11の刃先14,15と隣り合う刃先28~31の、長さ方向の長さは2~3mm程度とすることが好ましい。 The length in the longitudinal direction of the
At this time, the first to fourth
前記構成を有する切断装置1は、図5に示すように、前記カッターロール2とアンビルロール3とを各軸線まわりに、相互に相反する方向に回転させると共に、これらのカッターロール2とアンビルロール3との間に、切断対象物5を該切断装置1の入側から装入する。これにより、前記切断対象物5は、前記カッターロール2の外周面2aに設けられた第1及び第2の切断刃10,11により、所定の形状、即ちこの実施の形態においては、予め定められたテープ式の使い捨ておむつにおける幅方向の両端縁の形状に切断する。また、その一方で、前記第1及び第2の切断刃10,11による切断と同時に、前記切断対象物5に対して、第1及び第2のミシン目刃20,21によるミシン目の形成、あるいは第3及び第4のミシン目刃22,24によるミシン目の形成が行われる。
その後、前記切断対象物5は、幅方向の両端縁が、所定の前記使い捨ておむつの幅方向の両端縁の形状に形成されたものが複数連なった状態で、また予め定めた位置にはミシン目が形成された状態で、前記切断装置1の出側から導出されることとなる。 As shown in FIG. 5, thecutting device 1 having the above-described configuration rotates the cutter roll 2 and the anvil roll 3 around the respective axes in directions opposite to each other, and the cutter roll 2 and the anvil roll 3. In between, the cutting object 5 is inserted from the entrance side of the cutting device 1. Thereby, the said cutting | disconnection target object 5 is predetermined by the 1st and 2nd cutting blades 10 and 11 provided in the outer peripheral surface 2a of the said cutter roll 2, ie, in this embodiment, is predetermined. The tape-type disposable diaper is cut into the shape of both end edges in the width direction. On the other hand, simultaneously with the cutting with the first and second cutting blades 10, 11, the perforation of the cutting object 5 with the first and second perforation blades 20, 21, Alternatively, the perforation is formed by the third and fourth perforation blades 22, 24.
Thereafter, the cuttingobject 5 is formed in a state in which a plurality of end edges in the width direction formed in the shape of both end edges in the width direction of the predetermined disposable diaper are connected to each other at a predetermined position. In a state where is formed, it is led out from the exit side of the cutting device 1.
その後、前記切断対象物5は、幅方向の両端縁が、所定の前記使い捨ておむつの幅方向の両端縁の形状に形成されたものが複数連なった状態で、また予め定めた位置にはミシン目が形成された状態で、前記切断装置1の出側から導出されることとなる。 As shown in FIG. 5, the
Thereafter, the cutting
このとき、前記切断装置1は、前記カッターロール2の外周面2aに、該外周面2aの周方向に延びるように形成された、切断対象物5を切断する切断刃10,11及びミシン目を形成するミシン目刃20~24の両方を備えているため、単一の装置で、切断対象物5の切断とミシン目の形成との両方を簡易に行うことができる。
また、前記切断刃10,11とミシン目刃20~23とは、いずれも同じカッターロール2の外周面2aに形成されているため、2台の装置を用いて切断とミシン目の形成とを別々に行う従来の場合のように、回転速度や切断刃とミシン目刃との相対的な位置の精密な制御を行う必要がない。これにより、切断対象物2に対して、きわめて安定的且つ精密な切断とミシン目の形成を実現できる上、従来のように複雑な制御や調整が必要ないため装置全体としての取り扱いが容易であり、メンテナンスもきわめて容易である。
さらに、切断対象物5の切断とミシン目の形成との両方を、単一の装置で行うことができるため、2台の装置を用いていた従来に比べて、省スペース化を図ることができる。 At this time, thecutting device 1 is formed on the outer peripheral surface 2a of the cutter roll 2 so as to extend in the circumferential direction of the outer peripheral surface 2a. Since both the perforation blades 20 to 24 to be formed are provided, it is possible to easily perform both the cutting of the cutting object 5 and the formation of the perforation with a single device.
Further, since the cutting blades 10 and 11 and the perforation blades 20 to 23 are all formed on the outer peripheral surface 2a of the same cutter roll 2, cutting and perforation are performed using two devices. There is no need to perform precise control of the rotational speed and the relative position of the cutting blade and the perforated blade as in the case of the conventional case where they are performed separately. As a result, it is possible to realize extremely stable and precise cutting and perforation formation on the object 2 to be cut, and it is easy to handle the entire apparatus because no complicated control or adjustment is required as in the prior art. Maintenance is also very easy.
Furthermore, since both the cutting of the cuttingobject 5 and the formation of the perforation can be performed with a single device, space saving can be achieved compared to the conventional case where two devices are used. .
また、前記切断刃10,11とミシン目刃20~23とは、いずれも同じカッターロール2の外周面2aに形成されているため、2台の装置を用いて切断とミシン目の形成とを別々に行う従来の場合のように、回転速度や切断刃とミシン目刃との相対的な位置の精密な制御を行う必要がない。これにより、切断対象物2に対して、きわめて安定的且つ精密な切断とミシン目の形成を実現できる上、従来のように複雑な制御や調整が必要ないため装置全体としての取り扱いが容易であり、メンテナンスもきわめて容易である。
さらに、切断対象物5の切断とミシン目の形成との両方を、単一の装置で行うことができるため、2台の装置を用いていた従来に比べて、省スペース化を図ることができる。 At this time, the
Further, since the
Furthermore, since both the cutting of the cutting
前記実施の形態においては、前記第1の切断刃10と第1及び第3のミシン目刃20,22、第2の切断刃11と第2及び第4のミシン目刃21,23は、いずれも前記カッターロール2の外周面2aにおいて略十字状に交差している。
しかしながら、前記切断刃とミシン目刃とは、略十字状以外、即ち、切断刃の幅方向の一端側にミシン目刃の長さ方向の一端側が接し、その接した部分を刃先方向から見た場合に、これらの切断刃及びミシン目刃によって略T字型を形成するような状態に交差していてもよい。 In the embodiment, thefirst cutting blade 10 and the first and third perforation blades 20 and 22, the second cutting blade 11 and the second and fourth perforation blades 21 and 23 are either Also, the outer peripheral surface 2a of the cutter roll 2 intersects in a substantially cross shape.
However, the cutting blade and the perforation blade are not substantially cross-shaped, that is, one end side in the length direction of the perforation blade is in contact with one end side in the width direction of the cutting blade, and the contacted portion is viewed from the blade edge direction. In some cases, these cutting blades and perforation blades may intersect with each other to form a substantially T-shape.
しかしながら、前記切断刃とミシン目刃とは、略十字状以外、即ち、切断刃の幅方向の一端側にミシン目刃の長さ方向の一端側が接し、その接した部分を刃先方向から見た場合に、これらの切断刃及びミシン目刃によって略T字型を形成するような状態に交差していてもよい。 In the embodiment, the
However, the cutting blade and the perforation blade are not substantially cross-shaped, that is, one end side in the length direction of the perforation blade is in contact with one end side in the width direction of the cutting blade, and the contacted portion is viewed from the blade edge direction. In some cases, these cutting blades and perforation blades may intersect with each other to form a substantially T-shape.
また、前記実施の形態においては、前記第1の切断刃10と第1及び第3のミシン目刃20,22、第2の切断刃11と第2及び第4のミシン目刃21,23は、いずれも前記カッターロール2の外周面2aにおいて交差しているが、切断刃及びミシン目刃は必ずしも交差していなくてもよい。
例えば、図8(a)に示すように、カッターロール35の外周面35aにおいて、ミシン目刃36,37が、そのミシン目刃の長さ方向の全長にわたって、直近の切断刃38,39よりもロール幅方向の中央部側(内方側)に配設されて、切断刃38,39とは一切交差しない態様とすることができる。
あるいは、図8(b)に示すように、カッターロール45の外周面45aにおいて、ミシン目刃46,47が、そのミシン目刃の長さ方向の全長にわたって、直近の切断刃48,49よりもロール幅方向の直近の外方側に配設されていて、切断刃48,49とは一切交差しない態様とすることができる。ただし、この図8(b)の場合のミシン目刃46,47は、すべて切断対象物におけるトリム部分側に切り込ませるため、このミシン目刃46,47は、実質的に捨て刃としての役目を果たすことになる。
なお、図8(a)及び図8(b)に示すものの場合、いずれのミシン目刃も、カッターロールの外周面の全周にわたって連続的に配設された構成となっている。 In the embodiment, thefirst cutting blade 10 and the first and third perforation blades 20 and 22, the second cutting blade 11 and the second and fourth perforation blades 21 and 23 are Both of them intersect on the outer peripheral surface 2a of the cutter roll 2, but the cutting blade and the perforated blade need not necessarily intersect.
For example, as shown in FIG. 8 (a), the perforation blades 36, 37 on the outer circumferential surface 35a of the cutter roll 35 are longer than the nearest cutting blades 38, 39 over the entire length in the length direction of the perforation blade. It is possible to adopt a mode in which the cutting blades 38 and 39 are not intersected at all by being disposed on the center side (inward side) in the roll width direction.
Alternatively, as shown in FIG. 8 (b), the perforation blades 46 and 47 on the outer peripheral surface 45 a of the cutter roll 45 are longer than the nearest cutting blades 48 and 49 over the entire length in the length direction of the perforation blade. It can be set as the aspect which is arrange | positioned in the outer side nearest the roll width direction, and does not cross | intersect the cutting blades 48 and 49 at all. However, since all of the perforated blades 46 and 47 in the case of FIG. 8B are cut into the trim part side of the object to be cut, the perforated blades 46 and 47 serve as a disposal blade substantially. Will be fulfilled.
In addition, in the case of what is shown to Fig.8 (a) and FIG.8 (b), all the perforation blades become the structure arrange | positioned continuously over the perimeter of the outer peripheral surface of a cutter roll.
例えば、図8(a)に示すように、カッターロール35の外周面35aにおいて、ミシン目刃36,37が、そのミシン目刃の長さ方向の全長にわたって、直近の切断刃38,39よりもロール幅方向の中央部側(内方側)に配設されて、切断刃38,39とは一切交差しない態様とすることができる。
あるいは、図8(b)に示すように、カッターロール45の外周面45aにおいて、ミシン目刃46,47が、そのミシン目刃の長さ方向の全長にわたって、直近の切断刃48,49よりもロール幅方向の直近の外方側に配設されていて、切断刃48,49とは一切交差しない態様とすることができる。ただし、この図8(b)の場合のミシン目刃46,47は、すべて切断対象物におけるトリム部分側に切り込ませるため、このミシン目刃46,47は、実質的に捨て刃としての役目を果たすことになる。
なお、図8(a)及び図8(b)に示すものの場合、いずれのミシン目刃も、カッターロールの外周面の全周にわたって連続的に配設された構成となっている。 In the embodiment, the
For example, as shown in FIG. 8 (a), the
Alternatively, as shown in FIG. 8 (b), the
In addition, in the case of what is shown to Fig.8 (a) and FIG.8 (b), all the perforation blades become the structure arrange | positioned continuously over the perimeter of the outer peripheral surface of a cutter roll.
このように、図8(a)及び図8(b)に示す態様のものであっても、切断時においては各切断刃及び各ミシン目刃による切断対象物の保持が行えるため、切断対象物に対する切断刃による切断及びミシン目刃によるミシン目の形成の両方を、より一層安定的且つ精密な切断とミシン目の形成とを実現することができる。
なお、図8(a)及び図8(b)に示すもの場合も、前記実施の形態と同様に、切断対象物の切断とミシン目の形成との両方を、常に安定的且つ簡易に行うことができる点や、きわめて安定的且つ精密な切断とミシン目の形成を実現できる点、従来のように複雑な制御や調整が必要ないため装置全体としての取り扱いが容易であり、メンテナンスもきわめて容易である点等の基本的な効果を得ることができることはもちろんである。 Thus, even in the embodiment shown in FIGS. 8A and 8B, the cutting object can be held by each cutting blade and each perforation blade at the time of cutting. Both the cutting by the cutting blade and the formation of the perforation by the perforation blade can be realized with more stable and precise cutting and the formation of the perforation.
In the case shown in FIGS. 8 (a) and 8 (b), both the cutting of the object to be cut and the formation of perforations are always performed stably and simply, as in the above embodiment. It is easy to handle as a whole device and maintenance is easy because there is no need for complicated control and adjustment as in the past. Of course, basic effects such as certain points can be obtained.
なお、図8(a)及び図8(b)に示すもの場合も、前記実施の形態と同様に、切断対象物の切断とミシン目の形成との両方を、常に安定的且つ簡易に行うことができる点や、きわめて安定的且つ精密な切断とミシン目の形成を実現できる点、従来のように複雑な制御や調整が必要ないため装置全体としての取り扱いが容易であり、メンテナンスもきわめて容易である点等の基本的な効果を得ることができることはもちろんである。 Thus, even in the embodiment shown in FIGS. 8A and 8B, the cutting object can be held by each cutting blade and each perforation blade at the time of cutting. Both the cutting by the cutting blade and the formation of the perforation by the perforation blade can be realized with more stable and precise cutting and the formation of the perforation.
In the case shown in FIGS. 8 (a) and 8 (b), both the cutting of the object to be cut and the formation of perforations are always performed stably and simply, as in the above embodiment. It is easy to handle as a whole device and maintenance is easy because there is no need for complicated control and adjustment as in the past. Of course, basic effects such as certain points can be obtained.
前記実施の形態においては、前記ミシン目刃20~23を、前記切断刃10,11と交差する交差位置において、刃先28~31が非連続な構成としていたが、ミシン目刃は、その刃先を切断刃との交差位置において連続させて、切断刃の刃先と連結した状態としてもよい。
ただし、ミシン目刃は、その刃先を切断刃との交差位置において非連続とした方が、前述のような有利な効果を得ることができるため、好ましい。 In the embodiment, theperforation blades 20 to 23 are configured so that the cutting edges 28 to 31 are discontinuous at the crossing positions where the cutting blades 10 and 11 intersect. It is good also as a state connected with the cutting-edge of a cutting blade continuously in the crossing position with a cutting blade.
However, it is preferable that the perforated blade is discontinuous at the crossing position with the cutting blade because the advantageous effects as described above can be obtained.
ただし、ミシン目刃は、その刃先を切断刃との交差位置において非連続とした方が、前述のような有利な効果を得ることができるため、好ましい。 In the embodiment, the
However, it is preferable that the perforated blade is discontinuous at the crossing position with the cutting blade because the advantageous effects as described above can be obtained.
前記実施の形態においては、前記ミシン目刃20~23は、前記切断刃10,11と交差する交差位置において、該切断刃10,11の刃先14,15と、該切断刃10,11と隣り合うミシン目刃20~23の刃先との間の間隔を、前記ミシン目刃20~23における前記交差位置以外の位置において隣り合う刃先の間の間隔よりも小さく形成していた。
しかしながら、ミシン目刃における隣り合う刃先の間の距離は任意に設定することでき、必ずしも交差位置とそれ以外の位置とで変えなくてもよい。 In the embodiment, theperforated blades 20 to 23 are adjacent to the cutting edges 10 and 11 of the cutting blades 10 and 11 and the cutting blades 10 and 11 at the intersecting positions intersecting the cutting blades 10 and 11. The interval between the perforated blades 20 to 23 is smaller than the interval between adjacent blade edges at positions other than the intersecting position in the perforated blades 20 to 23.
However, the distance between adjacent cutting edges in the perforated blade can be arbitrarily set, and does not necessarily have to be changed between the intersection position and the other positions.
しかしながら、ミシン目刃における隣り合う刃先の間の距離は任意に設定することでき、必ずしも交差位置とそれ以外の位置とで変えなくてもよい。 In the embodiment, the
However, the distance between adjacent cutting edges in the perforated blade can be arbitrarily set, and does not necessarily have to be changed between the intersection position and the other positions.
また、前記実施の形態においては、前記ミシン目刃20~23は、前記切断刃10,11と交差する交差位置において該切断刃10,11の刃先14,15と隣り合う刃先が、他のミシン目刃の刃先よりも軸線方向長さを大きく形成していた。
しかしながら、前記ミシン目刃における各刃先の軸線方向長さについては任意に設定することができ、必ずしも交差位置とそれ以外の位置とで変えなくてもよい。 In the embodiment, theperforated blades 20 to 23 are arranged so that the cutting edges adjacent to the cutting edges 14 and 15 of the cutting blades 10 and 11 at the intersecting position intersecting the cutting blades 10 and 11 are other sewing machines. The length in the axial direction was formed larger than the cutting edge of the eye blade.
However, the axial length of each cutting edge in the perforated blade can be arbitrarily set, and does not necessarily have to be changed between the intersection position and other positions.
しかしながら、前記ミシン目刃における各刃先の軸線方向長さについては任意に設定することができ、必ずしも交差位置とそれ以外の位置とで変えなくてもよい。 In the embodiment, the
However, the axial length of each cutting edge in the perforated blade can be arbitrarily set, and does not necessarily have to be changed between the intersection position and other positions.
前記実施の形態においては、切断対象物5として、最終製品が吸収性物品である使い捨ておむつである複合部材を用いていたが、切断対象物は、各種シートあるいはフィルムとすることができる。
また、最終製品が吸収性物品である場合、使い捨ておむつ以外を製造するための複合部材、例えば生理用ナプキンやパンティーライナー、失禁パッド、尿取りパッド等の各種吸収性物品を製造するための複合部材であってもよい。 In the said embodiment, although the composite member which is a disposable diaper whose final product is an absorbent article was used as the cuttingobject 5, the cutting object can be various sheets or films.
Further, when the final product is an absorbent article, a composite member for producing other than disposable diapers, for example, a composite member for producing various absorbent articles such as sanitary napkins, panty liners, incontinence pads, urine collecting pads, etc. It may be.
また、最終製品が吸収性物品である場合、使い捨ておむつ以外を製造するための複合部材、例えば生理用ナプキンやパンティーライナー、失禁パッド、尿取りパッド等の各種吸収性物品を製造するための複合部材であってもよい。 In the said embodiment, although the composite member which is a disposable diaper whose final product is an absorbent article was used as the cutting
Further, when the final product is an absorbent article, a composite member for producing other than disposable diapers, for example, a composite member for producing various absorbent articles such as sanitary napkins, panty liners, incontinence pads, urine collecting pads, etc. It may be.
1 切断装置
2,35 カッターロール
2a カッターロールの外周面
3 アンビルロール
3a アンビルロールの外周面
5 切断対象物
10,11,38,39,48,49 切断刃
14,15 切断刃の刃先
20~23,36,37,46,47 ミシン目刃
28~31 ミシン目刃の刃先 DESCRIPTION OFSYMBOLS 1 Cutting device 2,35 Cutter roll 2a Outer peripheral surface of cutter roll 3 Anvil roll 3a Outer peripheral surface of anvil roll 5 Cutting object 10, 11, 38, 39, 48, 49 Cutting blade 14, 15 Cutting blade edge 20-23 , 36, 37, 46, 47 Perforated edge 28-31 Perforated edge
2,35 カッターロール
2a カッターロールの外周面
3 アンビルロール
3a アンビルロールの外周面
5 切断対象物
10,11,38,39,48,49 切断刃
14,15 切断刃の刃先
20~23,36,37,46,47 ミシン目刃
28~31 ミシン目刃の刃先 DESCRIPTION OF
Claims (5)
- 切断対象物を切断するカッターロールと、平滑な外周面を有するアンビルロールとを備え、前記カッターロールと前記アンビルロールとを回転させながらこれらのカッターロールとアンビルロールとの間に前記切断対象物を装入することにより該切断対象物を予め定めた形状に切断する切断装置であって、
前記カッターロールは、外周面に、全体として該外周面の周方向に連続的に延びるように形成された前記切断対象物を切断する切断刃と、全体として該外周面の周方向に延びるように形成されて前記切断対象物に対して予め定めた間隔で切り込んでミシン目を形成するミシン目刃とを備え、
前記切断刃は、前記カッターロールの径方向の外方側に向く刃先が、該カッターロールの外周面に沿って連続的に形成されていると共に、前記ミシン目刃は、前記カッターロールの径方向の外方側に向く刃先が、該カッターロールの外周面に沿って予め定めた間隔で形成されている、切断装置。 A cutter roll for cutting the cutting object and an anvil roll having a smooth outer peripheral surface, and the cutting object is placed between the cutter roll and the anvil roll while rotating the cutter roll and the anvil roll. A cutting device that cuts the object to be cut into a predetermined shape by loading,
The cutter roll has a cutting blade for cutting the cutting object formed on the outer peripheral surface so as to continuously extend in the circumferential direction of the outer peripheral surface as a whole, and extends in the circumferential direction of the outer peripheral surface as a whole. A perforation blade that is formed and forms perforations by cutting at a predetermined interval with respect to the object to be cut;
The cutting blade is formed continuously along the outer peripheral surface of the cutter roll, and the perforation blade is formed in the radial direction of the cutter roll. A cutting device in which blade edges facing outward are formed at predetermined intervals along the outer peripheral surface of the cutter roll. - 前記切断刃及びミシン目刃は、前記カッターロールの外周面において交差している、請求項1に記載の切断装置。 The cutting device according to claim 1, wherein the cutting blade and the perforated blade intersect each other on an outer peripheral surface of the cutter roll.
- 前記ミシン目刃は、前記切断刃と交差する交差位置において、刃先が非連続である、請求項2に記載の切断装置。 The cutting apparatus according to claim 2, wherein the perforated blade is discontinuous at a crossing position where the perforated blade intersects the cutting blade.
- 前記ミシン目刃は、前記切断刃と交差する交差位置において、該切断刃の刃先と、該切断刃と隣り合うミシン目刃の刃先との間の間隔が、前記ミシン目刃における前記交差位置以外の位置において隣り合う刃先の間の間隔よりも小さい、請求項3に記載の切断装置。 The perforation blade has an interval between the cutting edge of the perforation blade adjacent to the cutting blade at a crossing position where the perforation blade intersects the cutting blade other than the crossing position of the perforation blade. The cutting device according to claim 3, which is smaller than an interval between adjacent cutting edges at a position of 5.
- 前記ミシン目刃は、前記切断刃と交差する交差位置において該切断刃の刃先と隣り合う刃先が、他のミシン目刃の刃先よりも軸線方向長さが大きい、請求項3又は請求項4に記載の切断装置。 The cutting edge adjacent to the cutting edge of the cutting blade is larger in the axial direction than the cutting edge of the other perforation blade at the crossing position where the cutting blade intersects the cutting blade. The cutting device as described.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201580035140.5A CN106457589B (en) | 2014-06-30 | 2015-06-26 | Disconnecting device |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2014135297A JP5868459B2 (en) | 2014-06-30 | 2014-06-30 | Cutting device |
JP2014-135297 | 2014-06-30 |
Publications (1)
Publication Number | Publication Date |
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WO2016002669A1 true WO2016002669A1 (en) | 2016-01-07 |
Family
ID=55019205
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2015/068556 WO2016002669A1 (en) | 2014-06-30 | 2015-06-26 | Cutting device |
Country Status (3)
Country | Link |
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JP (1) | JP5868459B2 (en) |
CN (1) | CN106457589B (en) |
WO (1) | WO2016002669A1 (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH02106299A (en) * | 1988-10-13 | 1990-04-18 | Ckd Corp | Method and device for cutting package body |
JP2001062775A (en) * | 1999-08-26 | 2001-03-13 | Kao Corp | Roll type cutting device |
JP2006130650A (en) * | 2004-11-03 | 2006-05-25 | Sandvik Intellectual Property Ab | Rotatable anvil for rotary cutting unit and rotary cutting unit having anvil |
JP2008246087A (en) * | 2007-03-30 | 2008-10-16 | Uni Charm Corp | Absorbent article and its manufacturing method |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007185724A (en) * | 2006-01-11 | 2007-07-26 | National Printing Bureau | Method of manufacturing seal type postage stamp |
JP5913951B2 (en) * | 2011-12-14 | 2016-05-11 | 花王株式会社 | Cutting device |
-
2014
- 2014-06-30 JP JP2014135297A patent/JP5868459B2/en not_active Expired - Fee Related
-
2015
- 2015-06-26 CN CN201580035140.5A patent/CN106457589B/en not_active Expired - Fee Related
- 2015-06-26 WO PCT/JP2015/068556 patent/WO2016002669A1/en active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH02106299A (en) * | 1988-10-13 | 1990-04-18 | Ckd Corp | Method and device for cutting package body |
JP2001062775A (en) * | 1999-08-26 | 2001-03-13 | Kao Corp | Roll type cutting device |
JP2006130650A (en) * | 2004-11-03 | 2006-05-25 | Sandvik Intellectual Property Ab | Rotatable anvil for rotary cutting unit and rotary cutting unit having anvil |
JP2008246087A (en) * | 2007-03-30 | 2008-10-16 | Uni Charm Corp | Absorbent article and its manufacturing method |
Also Published As
Publication number | Publication date |
---|---|
CN106457589B (en) | 2018-07-10 |
CN106457589A (en) | 2017-02-22 |
JP5868459B2 (en) | 2016-02-24 |
JP2016013580A (en) | 2016-01-28 |
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