WO2015200315A1 - Rotated boundaries of stops and targets - Google Patents

Rotated boundaries of stops and targets Download PDF

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Publication number
WO2015200315A1
WO2015200315A1 PCT/US2015/037167 US2015037167W WO2015200315A1 WO 2015200315 A1 WO2015200315 A1 WO 2015200315A1 US 2015037167 W US2015037167 W US 2015037167W WO 2015200315 A1 WO2015200315 A1 WO 2015200315A1
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WIPO (PCT)
Prior art keywords
target
edges
scatterometry
measurement direction
scatterometry metrology
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Ceased
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PCT/US2015/037167
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French (fr)
Inventor
Tzahi GRUNZWEIG
Alexander Svizher
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KLA Corp
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KLA Tencor Corp
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Publication date
Application filed by KLA Tencor Corp filed Critical KLA Tencor Corp
Priority to CN201580034258.6A priority Critical patent/CN106471613B/en
Priority to KR1020177000368A priority patent/KR102214370B1/en
Publication of WO2015200315A1 publication Critical patent/WO2015200315A1/en
Priority to US15/083,946 priority patent/US10761022B2/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70483Information management; Active and passive control; Testing; Wafer monitoring, e.g. pattern monitoring
    • G03F7/70605Workpiece metrology
    • G03F7/70616Monitoring the printed patterns
    • G03F7/70625Dimensions, e.g. line width, critical dimension [CD], profile, sidewall angle or edge roughness
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/17Systems in which incident light is modified in accordance with the properties of the material investigated
    • G01N21/47Scattering, i.e. diffuse reflection
    • G01N21/4785Standardising light scatter apparatus; Standards therefor
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/17Systems in which incident light is modified in accordance with the properties of the material investigated
    • G01N21/47Scattering, i.e. diffuse reflection
    • G01N21/4788Diffraction
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70058Mask illumination systems
    • G03F7/70091Illumination settings, i.e. intensity distribution in the pupil plane or angular distribution in the field plane; On-axis or off-axis settings, e.g. annular, dipole or quadrupole settings; Partial coherence control, i.e. sigma or numerical aperture [NA]
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70483Information management; Active and passive control; Testing; Wafer monitoring, e.g. pattern monitoring
    • G03F7/70605Workpiece metrology
    • G03F7/70616Monitoring the printed patterns
    • G03F7/70633Overlay, i.e. relative alignment between patterns printed by separate exposures in different layers, or in the same layer in multiple exposures or stitching
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70483Information management; Active and passive control; Testing; Wafer monitoring, e.g. pattern monitoring
    • G03F7/70605Workpiece metrology
    • G03F7/70681Metrology strategies
    • G03F7/70683Mark designs
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/30Circuit design
    • G06F30/39Circuit design at the physical level
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N21/956Inspecting patterns on the surface of objects

Definitions

  • the present invention relates to the field of metrology, and more particularly, to scatterometry metrology optical systems and targets.
  • Overlay offset measurement is implemented by an angle resolved scatterometry technology, such as the 4-cell measurement technology.
  • an illumination radiation is incident on a "grating on grating" target.
  • the target scatters the illumination radiation to form a scattered radiation.
  • a part of the scattered radiation undergoes diffraction by the target.
  • the resulting scattered radiation pattern consists of several diffracted orders, according to the grating equation.
  • This scattered radiation is then collected and analyzed, where the spatial and/or angular distribution of the diffracted light is used to estimate the overlay offset between the layers of the "grating over grating" target.
  • One aspect of the present invention provides a scatterometry metrology system, configured to measure diffraction signals from at least one target having respective at least one measurement direction, the scatterometry metrology system having at least one field stop having edges which are slanted with respect to the at least one measurement direction.
  • Figure 1 is a high level illustration of scatterometry metrology system, according to some embodiments of the invention.
  • Figure 2A is a schematic representation of incoming radiation as viewed at a field equivalent plane at illumination field stop according to the prior art
  • Figure 2B is a schematic representation of incoming radiation as viewed at a field equivalent plane at the illumination field stop, according to some embodiments of the invention.
  • Figure 3A is a schematic representation of incident radiation as viewed at the pupil in systems according to the prior art
  • Figure 3B is a schematic representation of incident radiation as viewed at the pupil in systems according to some embodiments of the invention.
  • Figure 4A is a schematic representation of radiation incident on target (at a field equivalent plane) in systems according to the prior art
  • Figure 4B is a schematic representation of radiation incident on targets (at a field equivalent plane) in systems according to some embodiments of the invention.
  • Figure 5A is a schematic representation of scattered radiation (at a pupil equivalent plane) in systems according to the prior art
  • Figure 5B is a schematic representation of scattered radiation (at a pupil equivalent plane) in systems according to some embodiments of the invention.
  • Figure 6A is a schematic representation of scattered radiation as viewed at a field equivalent plane at the collection field stop according to the prior art
  • Figure 6B is a schematic representation of scattered radiation as viewed at a field equivalent plane at the collection field stop, according to some embodiments of the invention.
  • Figure 7A is a schematic representation of the diffraction signal (at the pupil plane) in systems according to the prior art
  • Figure 7B is a schematic representation of the diffraction signal (at the pupil plane) in systems according to some embodiments of the invention.
  • Figure 8A is a schematic illustration of a target with superimposed edges of a field stop, according to some embodiments of the invention.
  • Figure 8B is a schematic illustration of targets according to some embodiments of the invention.
  • Figures 9A and 9B schematically illustrates field stop configurations, according to some embodiments of the invention.
  • Figure 10 is a high level schematic flowchart illustrating a method, according to some embodiments of the invention.
  • metal target is defined as structures designed or produced on a wafer which are used for metrological purposes such as scatterometry overlay (SCOL) measurements.
  • metal measurement or “measurement” as used herein in this application, are defined as any metrology procedure used to extract information such as diffraction signals from metrology targets.
  • periodic structure refers to any kind of designed or produced structure in at least one layer which exhibits some periodicity.
  • measurement direction refers to the direction along which the periodic structure is periodic. For example, the measurement direction of a grating as the periodic structure is perpendicular to the target elements which constitute the grating. Targets may have more than one measurement direction, for example two perpendicular measurement directions
  • Scatterometry metrology systems, targets and methods are provided, which reduce or remove edge diffractions from target diffraction signals.
  • Boundaries of field stops and/or of targets may be designed to be slanted with respect to the measurement directions, to cause edge diffraction to propagate obliquely and thus reduce or remove its effects on the measured target diffraction signals.
  • Embodiments of the disclosed invention overcome the following limitations of the prior art.
  • the incident illumination is diffracted by both the grating structure (grating diffraction) and by the boundaries of the grating structure (edge diffraction).
  • Grating diffraction is desired, as it provides information on the grating, while edge diffraction is undesired because it interferes with the grating diffraction and decreases the usable grating diffraction signal.
  • the mechanism of performance deterioration is as follows: Edge diffraction manifests itself in the pupil plane, as a convolution of the grating- diffracted light with a pattern associated with the edge diffraction.
  • PSF Point Spread Function
  • the edge diffraction mixes light from different orders of the grating diffraction pattern.
  • the details of this mixing depend strongly on measurement parameters (such as element position, target orientation etc.). It follows then that measurement instabilities result in stronger loss of repeatability when edge diffraction is present.
  • the edge diffraction can be asymmetric with respect to the target grating. As a scatterometry overlay measurement makes use of symmetry properties of the target and the tool, such an asymmetric contribution will result in an accuracy error.
  • edge diffraction may lead to loss of performance and accuracy by any of the following mechanisms: (i) Mixing light from different orders, which is not accounted for by the overlay algorithm; (ii) mixing the light in an asymmetric way, which can register as an overlay; (iii) the overlay 's high sensitivity to position leads through positioning variation to loss in repeatability; and (iv) specifically in 4-cell scatterometry, diffraction mixes zero order into the first order light in two ways, namely a DC contribution proportional to the intensity of the zero order and an AC contribution proportional to both to the zero order field amplitude, and the first order field amplitude.
  • the present invention which changes, or rotates, the diffracting elements (cell boundaries, field stops and pupil stops), directs thereby the diffraction away from regions of interest and reduce the interruptions to accurate measurement of the diffraction signal originating from the actual target. It is emphasized that embodiments may modify at least one of the target edges, edges of any of the field stops in the system and edges pupil stops (at an incoming radiation pupil plane and/or at a scattered radiation pupil plane), either of the latter by modifying corresponding apertures.
  • Figure 1 is a high level illustration of scatterometry metrology system 100, according to some embodiments of the invention.
  • the illustration concentrates on the optics and target in system 100 and is non-limiting with respect to other parts of system 100 (e.g., light sources and detectors) nor with respect to the specifically illustrated elements.
  • Figure 1 illustrates field stops 120, 130 and target 110 as exemplary elements at the field plane of the system's optics, yet the invention may be extended to other elements located at the field plane of system 100.
  • Prior art optical systems 70 are characterized by prior art field stops 72, 73 (at optical positions which are equivalent to field stops 120, 130) and targets 71.
  • FIG. 1 is a schematic of the optical head of an angle resolved scatterometer as a non-limiting example for scatterometry metrology system 100.
  • Collimated incoming radiation 80 is focused by a lens 81 to an illumination field stop 120 and then collimated by a lens 82 and directed as incident radiation 80A by a beam splitter 95 over a focusing lens 87 to a field target 110 on a wafer 60.
  • the scattered light from target 110 is collected by lens 87, directed by beam splitter 95 as outgoing radiation 90A and focused by a lens 92 to a collection field stop 130, and then collimated again by lens 91 to form the scattered radiation 90 collected by the sensor (as an example for pupil plane imaging used in scatterometry).
  • illumination field stop 120, target 110 and collection field stop 130 are all in field planes, while the incoming radiation 80 and scattered radiation 90 may be handled with respect to a pupil plane in each corresponding section. Specifically, diffraction by field stops 120, 130 and by target 110 spatially translates scattered radiation 90 in the pupil plane.
  • optical field stops limit the spatial extent of the radiation in the field planes.
  • the target has a finite extent and a border to separate it from its surroundings. Both the optical field stops and the target introduce edge diffraction which are undesirable.
  • the inventors have found out that certain arrangements of the field stops and/or of the target edges reduce the interruptions caused by edge diffraction.
  • the square opening in optical stop arrangements, e.g., having opaque optical stop with a square radiation transmission area, the square opening may be rotated relative to the grating direction.
  • edge diffraction is used to refer to diffraction come from either step-like edges, or from smooth, or gradual edges. Disclosed embodiments may be applicable to any type of edge and the examples given for step-like edge are not limiting in this sense, but are used merely as they are visualized better.
  • Certain embodiments may be applied to soft edges which introduce a few more degrees of freedom (e.g., the direction and steepness of the edge gradient) which may be taken into account in the reconfiguration of the corresponding stop edges according to the disclosed principle that light diffracts stronger along the direction in which it is stronger constrained.
  • degrees of freedom e.g., the direction and steepness of the edge gradient
  • certain embodiments comprise, in addition or in place of reducing the effects of edge diffraction for a given stop area, decreasing the stop area while keeping the edge diffraction fixed (with reference to one or more stops in the system).
  • the target itself acting as a stop
  • the collection field stop may be made smaller to block more undesired light, like ghost images, from being collected
  • the illumination field stop may be made smaller to eliminate unwanted light, like ghost images, from being directed to the target.
  • Figure 2A is a schematic representation of incoming radiation 80 as viewed at a field equivalent plane at illumination field stop 72 according to the prior art
  • Figure 2B is a schematic representation of incoming radiation 80 as viewed at a field equivalent plane at illumination field stop 120, according to some embodiments of the invention.
  • Figure 2B illustrates a square optical field stop which is rotated with respect to prior art field stops, causing edge diffractions to propagate at an angle with respect to the horizontal and vertical axes of the pupil plane which are the target measurement directions.
  • Certain embodiments comprise a scatterometry metrology system 100, configured to measure diffraction signals 90 from at least one target 71 and/or 110 having respective at least one measurement direction (e.g., x, y). While in prior art systems 70, illumination field stop 72 has edges 75 which are perpendicular to target 71 's measurement directions (x, y), scatterometry metrology system 100 has at least one field stop (e.g., illumination field stop 120) having edges 121 , 122 which are slanted (e.g., x-i, y-i) with respect to the at least one measurement direction (x, y).
  • illumination field stop 120 e.g., illumination field stop 120
  • Figure 3A is a schematic representation of incident radiation 80A as viewed at the pupil plane (objective pupil, log intensity, simulated radiation intensity pattern) in systems 70 according to the prior art
  • Figure 3B is a schematic representation of incident radiation 80A as viewed at the pupil plane (objective pupil, log intensity, simulated radiation intensity pattern) in systems 100, according to some embodiments of the invention.
  • FIG. 4A is a schematic representation of radiation 80A incident on target 71 (at a field equivalent plane) in systems 70 according to the prior art
  • Figure 4B is a schematic representation of radiation 80A incident on target 71 or 110 (at a field equivalent plane) in systems 100, according to some embodiments of the invention.
  • target 71 or 110 comprises a periodic structure in one direction (x) having a corresponding measurement direction.
  • Edges 75 of illumination stop 72 and edges 121 , 122 of illumination stop 120 determine the spatial extent of incident illumination 80A, and emphasize the oblique configuration of edge verticals x-i, yi with respect to target measurement direction's x, y.
  • Figure 5A is a schematic representation of scattered radiation 90A (at a pupil equivalent plane) in systems 70 according to the prior art
  • Figure 5B is a schematic representation of scattered radiation 90A (at a pupil equivalent plane) in systems 100, according to some embodiments of the invention.
  • edge diffraction patterns 73 in measurement direction x interfere with a diffraction signal 76 from target 71 (e.g., shown are diffractions orders 0, ⁇ 1 )
  • edge diffraction patterns 113 are slanted (in directions x-i, y-i) with respect to measurement direction x and interfere more weakly with a diffraction signal 116 from target 71 or 110 (e.g., shown are diffractions orders 0, ⁇ 1 ).
  • similar considerations are applicable to targets 71 , 110 with two (or more) measurement directions x, y.
  • Figure 6A is a schematic representation of scattered radiation 90A as viewed at a field equivalent plane at collection field stop 73 according to the prior art
  • Figure 6B is a schematic representation of scattered radiation 90A as viewed at a field equivalent plane at collection field stop 130, according to some embodiments of the invention.
  • Certain embodiments comprise a scatterometry metrology system 100, configured to measure diffraction signals 90 from at least one target 71 and/or 110 having respective at least one measurement direction (e.g., x, y). While in prior art systems 70, collection field stop 73 has edges 74 which are perpendicular to target 71 's measurement directions (x, y), scatterometry metrology system 100 has at least one field stop (e.g., collection field stop 130) having edges 131 , 132 which are slanted (e.g., x 2 , y 2 ) with respect to the at least one measurement direction (x, y).
  • a scatterometry metrology system 100 configured to measure diffraction signals 90 from at least one target 71 and/or 110 having respective at least one measurement direction (e.g., x, y). While in prior art systems 70, collection field stop 73 has edges 74 which are perpendicular to target 71 's measurement directions (x, y), scatterometry metrology system 100 has
  • Edges 131 , 132 of collection field stop 130 may be slanted similarly to edges 121 , 122 of illumination field stop 120 or stop edges may be slanted differently (xi,y-i ⁇ X2,y2)- It is noted that edges of either or both stops 120, 130 may be slanted ( Figure 6B illustrates the latter case in as a non-limiting example).
  • Figure 7A is a schematic representation of diffraction signal 90 (at the pupil plane) in systems 70 according to the prior art
  • Figure 7B is a schematic representation of diffraction signal 90 (at the pupil plane) in systems 100, according to some embodiments of the invention.
  • edge diffraction patterns 79 in measurement direction x interfere with a diffraction signal 76 from target 71 (e.g., shown are diffractions orders 0, ⁇ 1 )
  • the rotated square stop may be implemented in the illumination path of the measurement device and/or in the collection path of the measurement device. Both implementations are independently beneficial, and the combination of the two rotated square stops (illumination and collection field stops) combines the benefits of the individual implementations.
  • the angle between field stop edges (any of 121 , 122, 131 , 132) and the measurement directions (any of x, y) may be between 30°-60° , and in certain embodiments, such as rotated rectangular stops for measuring targets with two perpendicular measurement directions, may comprise 45°. It is noted that for small illumination radii and/or for larger distances between orders than illustrated, smaller angles than 30° or larger angles than 60° may suffice to reduce or remove the effects of edge diffraction on the measured target diffraction signals by to propagating the edge diffraction obliquely.
  • angles as small as 20°, 10°, 5° or in certain cases even 1 °, as well as intermediate values and complementary values to 90° (i.e., 70°, 80°, 85°, 89°) may be applied to edged elements in the optical system.
  • Figure 8A is a schematic illustration of target 71 with superimposed edges of a field stop 120 and/or 130, according to some embodiments of the invention.
  • the field stop is slanted, or rotated, with respect to the direction of spatial periodicity of target 71 , i.e., measurement direction x.
  • Figure 8B is a schematic illustration of target 110, according to some embodiments of the invention. While the direction of spatial periodicity of target 110, i.e., measurement direction x, is horizontal in Figure 8B, target edges 111 , 112 are slanted (along directions x 3 , y 3 ) with respect to measurement direction x.
  • Certain embodiments of scatterometry metrology target 110 have at least one periodic structure along at least one respective measurement direction, wherein edges 111 , 112 of target 110 are slanted with respect to the at least one measurement direction.
  • target edges 111 , 112 may form a rectangle rotated at 30°-60° from the at least one measurement direction (x and/or y).
  • target edges 111 , 112 may form a rectangle rotated at 45° from the at least one measurement direction.
  • rotations may be carried out at a wider range of angles, eventually extending between 1 °-89°.
  • the edge diffraction As the edge diffraction is directed in perpendicular to the target edges, and extends further in that direction, for targets with rotated edges, the edge diffractions propagate at an angle to the x and y axes of the pupil plane.
  • the effect thus created is similar to the effects of rotated field stop illustrated in Figure 3B, 5B and 7B and may, furthermore, enhanced thereby.
  • the implementations of the rotated square stop as an optical field stop and the rotated target boundary as the target boundary may be realized independently. Both implementations are independently beneficial, and the combination of rotated square stops (at illumination and/or collection field stops 120, 130 respectively) and the rotated target boundary combines the benefits of the individual implementations.
  • Certain embodiments comprise scatterometry metrology system 100 wherein edges of at least one target 110 are slanted with respect to the at least one measurement direction. Certain embodiments comprise target design files of scatterometry metrology targets 110 described herein. Certain embodiments comprise scatterometry metrology measurements by scatterometry metrology system 100 described herein and/or scatterometry metrology measurements of scatterometry metrology targets 110 described herein.
  • scatterometry metrology system 100 may comprise a correction module (not shown) configured to correct measured scatterometry signals from at least one target 110 using measured diffraction signals of at least one field stop 120, 130.
  • Edges 121 , 122, 131 , 132 of stops 120, 130 may be configured to limit illumination 80 to target boundaries 111 , 112.
  • stops 120, 130 and target 110 may have congruent edges (when considering the intermediate optical elements such as lenses 82, 87, 92).
  • Figures 9A and 9B schematically illustrates field stop configurations, according to some embodiments of the invention.
  • Figure 9A schematically illustrates an opaque disc with a rotated square aperture 125 and respective X and Y cross sections illustrating the maximal extent of aperture 125 in measurement directions x, y.
  • Figure 9B schematically illustrates a mirror 126 which may be shaped as a rotated square and positioned to reflect a portion of incoming radiation 80 to yield incident radiation 80A as a formed beam similar to one passing through aperture 125 and having boundaries as disclosed herein.
  • Other, not illustrated embodiments of stops 120, 130 comprise a diffracting element arranged such that a straight edge is directed at an angle relative to the direction to the center of a region of interest (e.g., with a rectangular effective aperture shape).
  • Figure 10 is a high level schematic flowchart illustrating a method 200, according to some embodiments of the invention.
  • Method 200 may comprise a scatterometry metrology method comprising designing, in a scatterometry metrology system for measuring at least one scatterometry metrology target having at least one periodic structure along at least one respective measurement direction, edges of at least one of: at least one field stop in the system and the at least one target, to be slanted with respect to the at least one measurement direction.
  • Method 200 may comprise designing field stop edge(s) to be slanted with respect to measurement direction(s) (stage 210) and/or designing target edge(s) to be slanted with respect to measurement direction(s) (stage 250).
  • method 200 comprises designing the field stop(s) edges to be rotated at 30°-60° (e.g., 45°) from the at least one measurement direction, e.g., to form a rectangle (stage 220).
  • method 200 comprises designing the target circumference to be rotated at 30°-60° (e.g., 45°) from the at least one measurement direction, e.g., to form a rectangle (stage 260), specifically, while maintaining the target's measurement direction(s) (directions of periodicity) (stage 280).
  • stage 280 the target's measurement direction(s) (directions of periodicity)
  • rotations may be carried out at a wider range of angles, eventually extending between 1 °-89°.
  • Method 200 may further comprise producing and/or using the field stop(s) in a scatterometry metrology system (stage 230) and/or producing and/or using the target for scatterometry metrology measurements (stage 270).
  • Method 200 may further comprise measuring scatterometry signals of the at least one scatterometry metrology target by the scatterometry metrology system (stage 290) and/or measuring diffraction signals of the at least one field stop and correcting the measured scatterometry signals accordingly (stage 300).
  • a dipole or quadupole illumination is used to minimize the critical dimension of the structures, and the grating direction is fixed by the choice of illumination.
  • the disclosed invention does not alter the grating direction, but instead modifies the target boundaries, it is therefore, unlike the prior art, process-compatible and results in better produced grating targets while mitigating the effect of target and stops edge diffractions.
  • Certain embodiments of the invention may include features from different embodiments disclosed above, and certain embodiments may incorporate elements from other embodiments disclosed above.
  • the disclosure of elements of the invention in the context of a specific embodiment is not to be taken as limiting their used in the specific embodiment alone.

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Abstract

Scatterometry metrology systems, targets and methods are provided, which reduce or remove edge diffractions from target diffraction signals. Boundaries of field stops and/or of targets may be designed to be slanted with respect to the measurement directions, to cause edge diffraction to propagate obliquely and thus reduce or remove its effects on the measured target diffraction signals.

Description

ROTATED BOUNDARIES OF STOPS AND TARGETS
CROSS REFERENCE TO RELATED APPLICATIONS
[0001]This application claims the benefit of U.S. Provisional Patent Application No. 62/016,267 filed on June 24, 2014, which is incorporated herein by reference in its entirety.
BACKGROUND OF THE INVENTION
1 . TECHNICAL FIELD
[0002] The present invention relates to the field of metrology, and more particularly, to scatterometry metrology optical systems and targets.
2. DISCUSSION OF RELATED ART
[0003] Overlay offset measurement is implemented by an angle resolved scatterometry technology, such as the 4-cell measurement technology. In this arrangement, an illumination radiation is incident on a "grating on grating" target. The target scatters the illumination radiation to form a scattered radiation. A part of the scattered radiation undergoes diffraction by the target. The resulting scattered radiation pattern consists of several diffracted orders, according to the grating equation. This scattered radiation is then collected and analyzed, where the spatial and/or angular distribution of the diffracted light is used to estimate the overlay offset between the layers of the "grating over grating" target.
SUMMARY OF THE INVENTION
[0004] One aspect of the present invention provides a scatterometry metrology system, configured to measure diffraction signals from at least one target having respective at least one measurement direction, the scatterometry metrology system having at least one field stop having edges which are slanted with respect to the at least one measurement direction. [0005] These, additional, and/or other aspects and/or advantages of the present invention are set forth in the detailed description which follows; possibly inferable from the detailed description; and/or learnable by practice of the present invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0006] For a better understanding of embodiments of the invention and to show how the same may be carried into effect, reference will now be made, purely by way of example, to the accompanying drawings in which like numerals designate corresponding elements or sections throughout.
[0007] In the accompanying drawings:
[0008] Figure 1 is a high level illustration of scatterometry metrology system, according to some embodiments of the invention.
[0009] Figure 2A is a schematic representation of incoming radiation as viewed at a field equivalent plane at illumination field stop according to the prior art, while Figure 2B is a schematic representation of incoming radiation as viewed at a field equivalent plane at the illumination field stop, according to some embodiments of the invention.
[0010] Figure 3A is a schematic representation of incident radiation as viewed at the pupil in systems according to the prior art, while Figure 3B is a schematic representation of incident radiation as viewed at the pupil in systems according to some embodiments of the invention.
[0011] Figure 4A is a schematic representation of radiation incident on target (at a field equivalent plane) in systems according to the prior art, while Figure 4B is a schematic representation of radiation incident on targets (at a field equivalent plane) in systems according to some embodiments of the invention.
[0012] Figure 5A is a schematic representation of scattered radiation (at a pupil equivalent plane) in systems according to the prior art, while Figure 5B is a schematic representation of scattered radiation (at a pupil equivalent plane) in systems according to some embodiments of the invention. [0013] Figure 6A is a schematic representation of scattered radiation as viewed at a field equivalent plane at the collection field stop according to the prior art, while Figure 6B is a schematic representation of scattered radiation as viewed at a field equivalent plane at the collection field stop, according to some embodiments of the invention.
[0014] Figure 7A is a schematic representation of the diffraction signal (at the pupil plane) in systems according to the prior art, while Figure 7B is a schematic representation of the diffraction signal (at the pupil plane) in systems according to some embodiments of the invention.
[0015] Figure 8A is a schematic illustration of a target with superimposed edges of a field stop, according to some embodiments of the invention. Figure 8B is a schematic illustration of targets according to some embodiments of the invention.
[0016] Figures 9A and 9B schematically illustrates field stop configurations, according to some embodiments of the invention.
[0017] Figure 10 is a high level schematic flowchart illustrating a method, according to some embodiments of the invention.
DETAILED DESCRIPTION OF THE INVENTION
[0018] Prior to the detailed description being set forth, it may be helpful to set forth definitions of certain terms that will be used hereinafter.
[0019] The terms "metrology target", "scatterometry target" or "target" as used herein in this application, are defined as structures designed or produced on a wafer which are used for metrological purposes such as scatterometry overlay (SCOL) measurements. The terms "metrology measurement" or "measurement" as used herein in this application, are defined as any metrology procedure used to extract information such as diffraction signals from metrology targets. The term "periodic structure" as used in this application refers to any kind of designed or produced structure in at least one layer which exhibits some periodicity. The term "measurement direction" as used in this application refers to the direction along which the periodic structure is periodic. For example, the measurement direction of a grating as the periodic structure is perpendicular to the target elements which constitute the grating. Targets may have more than one measurement direction, for example two perpendicular measurement directions
[0020] With specific reference now to the drawings in detail, it is stressed that the particulars shown are by way of example and for purposes of illustrative discussion of the preferred embodiments of the present invention only, and are presented in the cause of providing what is believed to be the most useful and readily understood description of the principles and conceptual aspects of the invention. In this regard, no attempt is made to show structural details of the invention in more detail than is necessary for a fundamental understanding of the invention, the description taken with the drawings making apparent to those skilled in the art how the several forms of the invention may be embodied in practice.
[0021] Before at least one embodiment of the invention is explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of the components set forth in the following description or illustrated in the drawings. The invention is applicable to other embodiments or of being practiced or carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein is for the purpose of description and should not be regarded as limiting.
[0022] Scatterometry metrology systems, targets and methods are provided, which reduce or remove edge diffractions from target diffraction signals. Boundaries of field stops and/or of targets may be designed to be slanted with respect to the measurement directions, to cause edge diffraction to propagate obliquely and thus reduce or remove its effects on the measured target diffraction signals.
[0023] Embodiments of the disclosed invention overcome the following limitations of the prior art. As actual targets are finite, the incident illumination is diffracted by both the grating structure (grating diffraction) and by the boundaries of the grating structure (edge diffraction). Grating diffraction is desired, as it provides information on the grating, while edge diffraction is undesired because it interferes with the grating diffraction and decreases the usable grating diffraction signal. The mechanism of performance deterioration is as follows: Edge diffraction manifests itself in the pupil plane, as a convolution of the grating- diffracted light with a pattern associated with the edge diffraction. The effects of all the edge diffraction in the optical system contributes to the system's Point Spread Function (PSF) and specifically may make PSF more spatially extended. Effectively this means that some of the grating diffracted radiation is further diffracted by the edge diffraction, possibly overlapping with different orders if the grating diffracted radiation. This phenomenon degrades the performance of an angle resolved scatterometer.
[0024] Furthermore, the edge diffraction mixes light from different orders of the grating diffraction pattern. The details of this mixing depend strongly on measurement parameters (such as element position, target orientation etc.). It follows then that measurement instabilities result in stronger loss of repeatability when edge diffraction is present. Additionally, the edge diffraction can be asymmetric with respect to the target grating. As a scatterometry overlay measurement makes use of symmetry properties of the target and the tool, such an asymmetric contribution will result in an accuracy error.
[0025] Specifically in overlay measurements, edge diffraction may lead to loss of performance and accuracy by any of the following mechanisms: (i) Mixing light from different orders, which is not accounted for by the overlay algorithm; (ii) mixing the light in an asymmetric way, which can register as an overlay; (iii) the overlay 's high sensitivity to position leads through positioning variation to loss in repeatability; and (iv) specifically in 4-cell scatterometry, diffraction mixes zero order into the first order light in two ways, namely a DC contribution proportional to the intensity of the zero order and an AC contribution proportional to both to the zero order field amplitude, and the first order field amplitude.
[0026] As different diffraction orders "cross-talk" by diffraction, providing a source of performance and accuracy loss, and as the diffraction is primarily from the edge of the target (e.g., the edge of a target cell), field stops and pupil stops in the optical path in the tool, the present invention which changes, or rotates, the diffracting elements (cell boundaries, field stops and pupil stops), directs thereby the diffraction away from regions of interest and reduce the interruptions to accurate measurement of the diffraction signal originating from the actual target. It is emphasized that embodiments may modify at least one of the target edges, edges of any of the field stops in the system and edges pupil stops (at an incoming radiation pupil plane and/or at a scattered radiation pupil plane), either of the latter by modifying corresponding apertures.
[0027] Figure 1 is a high level illustration of scatterometry metrology system 100, according to some embodiments of the invention. The illustration concentrates on the optics and target in system 100 and is non-limiting with respect to other parts of system 100 (e.g., light sources and detectors) nor with respect to the specifically illustrated elements. Figure 1 illustrates field stops 120, 130 and target 110 as exemplary elements at the field plane of the system's optics, yet the invention may be extended to other elements located at the field plane of system 100. Prior art optical systems 70 are characterized by prior art field stops 72, 73 (at optical positions which are equivalent to field stops 120, 130) and targets 71.
[0028] Figure 1 is a schematic of the optical head of an angle resolved scatterometer as a non-limiting example for scatterometry metrology system 100. Collimated incoming radiation 80 is focused by a lens 81 to an illumination field stop 120 and then collimated by a lens 82 and directed as incident radiation 80A by a beam splitter 95 over a focusing lens 87 to a field target 110 on a wafer 60. The scattered light from target 110 is collected by lens 87, directed by beam splitter 95 as outgoing radiation 90A and focused by a lens 92 to a collection field stop 130, and then collimated again by lens 91 to form the scattered radiation 90 collected by the sensor (as an example for pupil plane imaging used in scatterometry). It is noted that illumination field stop 120, target 110 and collection field stop 130 are all in field planes, while the incoming radiation 80 and scattered radiation 90 may be handled with respect to a pupil plane in each corresponding section. Specifically, diffraction by field stops 120, 130 and by target 110 spatially translates scattered radiation 90 in the pupil plane.
[0029] The inventors note that as the optical field stops limit the spatial extent of the radiation in the field planes. The target has a finite extent and a border to separate it from its surroundings. Both the optical field stops and the target introduce edge diffraction which are undesirable. The inventors have found out that certain arrangements of the field stops and/or of the target edges reduce the interruptions caused by edge diffraction.
[0030] In certain embodiments, in optical stop arrangements, e.g., having opaque optical stop with a square radiation transmission area, the square opening may be rotated relative to the grating direction. In general, the term "edge diffraction" is used to refer to diffraction come from either step-like edges, or from smooth, or gradual edges. Disclosed embodiments may be applicable to any type of edge and the examples given for step-like edge are not limiting in this sense, but are used merely as they are visualized better. Certain embodiments may be applied to soft edges which introduce a few more degrees of freedom (e.g., the direction and steepness of the edge gradient) which may be taken into account in the reconfiguration of the corresponding stop edges according to the disclosed principle that light diffracts stronger along the direction in which it is stronger constrained.
[0031] It is noted that certain embodiments comprise, in addition or in place of reducing the effects of edge diffraction for a given stop area, decreasing the stop area while keeping the edge diffraction fixed (with reference to one or more stops in the system). For example, the target itself, acting as a stop; the collection field stop may be made smaller to block more undesired light, like ghost images, from being collected; and the illumination field stop may be made smaller to eliminate unwanted light, like ghost images, from being directed to the target.
[0032] In order to exemplify, in a non-liming manner, the structure and functioning of certain embodiments, the following pairs of figures illustrate a comparison between prior art systems 70 and system 100 at different locations along the optical path of the radiation.
[0033] Figure 2A is a schematic representation of incoming radiation 80 as viewed at a field equivalent plane at illumination field stop 72 according to the prior art, while Figure 2B is a schematic representation of incoming radiation 80 as viewed at a field equivalent plane at illumination field stop 120, according to some embodiments of the invention. In a non-limiting manner, Figure 2B illustrates a square optical field stop which is rotated with respect to prior art field stops, causing edge diffractions to propagate at an angle with respect to the horizontal and vertical axes of the pupil plane which are the target measurement directions.
[0034] Certain embodiments comprise a scatterometry metrology system 100, configured to measure diffraction signals 90 from at least one target 71 and/or 110 having respective at least one measurement direction (e.g., x, y). While in prior art systems 70, illumination field stop 72 has edges 75 which are perpendicular to target 71 's measurement directions (x, y), scatterometry metrology system 100 has at least one field stop (e.g., illumination field stop 120) having edges 121 , 122 which are slanted (e.g., x-i, y-i) with respect to the at least one measurement direction (x, y).
[0035] Figure 3A is a schematic representation of incident radiation 80A as viewed at the pupil plane (objective pupil, log intensity, simulated radiation intensity pattern) in systems 70 according to the prior art, while Figure 3B is a schematic representation of incident radiation 80A as viewed at the pupil plane (objective pupil, log intensity, simulated radiation intensity pattern) in systems 100, according to some embodiments of the invention. It is noted that while in prior art systems 70 edge diffraction patterns 83 are formed perpendicularly to stop edges 75 in measurement directions (x,y), in systems 100 edge diffraction patterns 118 are slanted with respect to measurement directions (x,y) as they are perpendicular to slanted stop edges 121 , 122 and hence at directions (xi,yi) for rectangular stops 120 (as a non-limiting example). [0036] Figure 4A is a schematic representation of radiation 80A incident on target 71 (at a field equivalent plane) in systems 70 according to the prior art, while Figure 4B is a schematic representation of radiation 80A incident on target 71 or 110 (at a field equivalent plane) in systems 100, according to some embodiments of the invention. In the illustrated non-limiting example, target 71 or 110 comprises a periodic structure in one direction (x) having a corresponding measurement direction. Edges 75 of illumination stop 72 and edges 121 , 122 of illumination stop 120 determine the spatial extent of incident illumination 80A, and emphasize the oblique configuration of edge verticals x-i, yi with respect to target measurement direction's x, y.
[0037] Figure 5A is a schematic representation of scattered radiation 90A (at a pupil equivalent plane) in systems 70 according to the prior art, while Figure 5B is a schematic representation of scattered radiation 90A (at a pupil equivalent plane) in systems 100, according to some embodiments of the invention. It is clear that while in prior art systems 70 edge diffraction patterns 73 in measurement direction x interfere with a diffraction signal 76 from target 71 (e.g., shown are diffractions orders 0, ±1 ), in systems 100 edge diffraction patterns 113 are slanted (in directions x-i, y-i) with respect to measurement direction x and interfere more weakly with a diffraction signal 116 from target 71 or 110 (e.g., shown are diffractions orders 0, ±1 ). Clearly, similar considerations are applicable to targets 71 , 110 with two (or more) measurement directions x, y.
[0038] Figure 6A is a schematic representation of scattered radiation 90A as viewed at a field equivalent plane at collection field stop 73 according to the prior art, while Figure 6B is a schematic representation of scattered radiation 90A as viewed at a field equivalent plane at collection field stop 130, according to some embodiments of the invention.
[0039] Certain embodiments comprise a scatterometry metrology system 100, configured to measure diffraction signals 90 from at least one target 71 and/or 110 having respective at least one measurement direction (e.g., x, y). While in prior art systems 70, collection field stop 73 has edges 74 which are perpendicular to target 71 's measurement directions (x, y), scatterometry metrology system 100 has at least one field stop (e.g., collection field stop 130) having edges 131 , 132 which are slanted (e.g., x2, y2) with respect to the at least one measurement direction (x, y). Edges 131 , 132 of collection field stop 130 may be slanted similarly to edges 121 , 122 of illumination field stop 120
Figure imgf000011_0001
or stop edges may be slanted differently (xi,y-i≠X2,y2)- It is noted that edges of either or both stops 120, 130 may be slanted (Figure 6B illustrates the latter case in as a non-limiting example).
[0040] Figure 7A is a schematic representation of diffraction signal 90 (at the pupil plane) in systems 70 according to the prior art, while Figure 7B is a schematic representation of diffraction signal 90 (at the pupil plane) in systems 100, according to some embodiments of the invention. While in prior art systems 70 edge diffraction patterns 79 in measurement direction x interfere with a diffraction signal 76 from target 71 (e.g., shown are diffractions orders 0, ±1 ), in systems 100 edge diffraction patterns 119 are slanted (in directions x-i, yi= x2, y2 in the illustrated example, possibly in other patterns when edge directions differ) with respect to measurement direction x and interfere more weakly with a diffraction signal 116 from target 71 or 110 (e.g., shown are diffractions orders 0, ±1 ). Clearly, similar considerations are applicable to targets 71 , 110 with two (or more) measurement directions x, y, as seen in Figure 7B at the vertical measurement direction (y) with respect to diffraction signals 116.
[0041] It is noted that the rotated square stop may be implemented in the illumination path of the measurement device and/or in the collection path of the measurement device. Both implementations are independently beneficial, and the combination of the two rotated square stops (illumination and collection field stops) combines the benefits of the individual implementations.
[0042] The angle between field stop edges (any of 121 , 122, 131 , 132) and the measurement directions (any of x, y) may be between 30°-60° , and in certain embodiments, such as rotated rectangular stops for measuring targets with two perpendicular measurement directions, may comprise 45°. It is noted that for small illumination radii and/or for larger distances between orders than illustrated, smaller angles than 30° or larger angles than 60° may suffice to reduce or remove the effects of edge diffraction on the measured target diffraction signals by to propagating the edge diffraction obliquely. For example, angles as small as 20°, 10°, 5° or in certain cases even 1 °, as well as intermediate values and complementary values to 90° (i.e., 70°, 80°, 85°, 89°) may be applied to edged elements in the optical system.
[0043] Figure 8A is a schematic illustration of target 71 with superimposed edges of a field stop 120 and/or 130, according to some embodiments of the invention. The field stop is slanted, or rotated, with respect to the direction of spatial periodicity of target 71 , i.e., measurement direction x. Figure 8B is a schematic illustration of target 110, according to some embodiments of the invention. While the direction of spatial periodicity of target 110, i.e., measurement direction x, is horizontal in Figure 8B, target edges 111 , 112 are slanted (along directions x3, y3) with respect to measurement direction x. Certain embodiments of scatterometry metrology target 110 have at least one periodic structure along at least one respective measurement direction, wherein edges 111 , 112 of target 110 are slanted with respect to the at least one measurement direction. For example, target edges 111 , 112 may form a rectangle rotated at 30°-60° from the at least one measurement direction (x and/or y). In a non-limiting example, target edges 111 , 112 may form a rectangle rotated at 45° from the at least one measurement direction. As explained above, depending on the configuration of the illumination spots and diffraction orders, rotations may be carried out at a wider range of angles, eventually extending between 1 °-89°.
[0044]Target edges 111 , 112 may be slanted at a same or at a different angle to the measurement direction(s) as edges 121 , 122 of illumination pupil 120 and/or edges 131 , 132 of collection pupil 130 (X3,y3 = or≠ x-i , y2 and/or x2, y2)- Target boundaries may be arranged, relative to the grating direction, such that diffraction from the target edges, which propagates to a region of interest in the pupil plane, is diminished. For example, target boundaries may be rotated with respect to the grating measurement directions. As the edge diffraction is directed in perpendicular to the target edges, and extends further in that direction, for targets with rotated edges, the edge diffractions propagate at an angle to the x and y axes of the pupil plane. The effect thus created is similar to the effects of rotated field stop illustrated in Figure 3B, 5B and 7B and may, furthermore, enhanced thereby. The implementations of the rotated square stop as an optical field stop and the rotated target boundary as the target boundary may be realized independently. Both implementations are independently beneficial, and the combination of rotated square stops (at illumination and/or collection field stops 120, 130 respectively) and the rotated target boundary combines the benefits of the individual implementations.
[0045] Certain embodiments comprise scatterometry metrology system 100 wherein edges of at least one target 110 are slanted with respect to the at least one measurement direction. Certain embodiments comprise target design files of scatterometry metrology targets 110 described herein. Certain embodiments comprise scatterometry metrology measurements by scatterometry metrology system 100 described herein and/or scatterometry metrology measurements of scatterometry metrology targets 110 described herein.
[0046] In certain embodiments, scatterometry metrology system 100 may comprise a correction module (not shown) configured to correct measured scatterometry signals from at least one target 110 using measured diffraction signals of at least one field stop 120, 130.
[0047] Edges 121 , 122, 131 , 132 of stops 120, 130 (respectively) may be configured to limit illumination 80 to target boundaries 111 , 112. In certain embodiments, stops 120, 130 and target 110 may have congruent edges (when considering the intermediate optical elements such as lenses 82, 87, 92).
[0048] Figures 9A and 9B schematically illustrates field stop configurations, according to some embodiments of the invention. Figure 9A schematically illustrates an opaque disc with a rotated square aperture 125 and respective X and Y cross sections illustrating the maximal extent of aperture 125 in measurement directions x, y. Figure 9B schematically illustrates a mirror 126 which may be shaped as a rotated square and positioned to reflect a portion of incoming radiation 80 to yield incident radiation 80A as a formed beam similar to one passing through aperture 125 and having boundaries as disclosed herein. Other, not illustrated embodiments of stops 120, 130 comprise a diffracting element arranged such that a straight edge is directed at an angle relative to the direction to the center of a region of interest (e.g., with a rectangular effective aperture shape).
[0049] Figure 10 is a high level schematic flowchart illustrating a method 200, according to some embodiments of the invention.
[0050] Method 200 may comprise a scatterometry metrology method comprising designing, in a scatterometry metrology system for measuring at least one scatterometry metrology target having at least one periodic structure along at least one respective measurement direction, edges of at least one of: at least one field stop in the system and the at least one target, to be slanted with respect to the at least one measurement direction. Method 200 may comprise designing field stop edge(s) to be slanted with respect to measurement direction(s) (stage 210) and/or designing target edge(s) to be slanted with respect to measurement direction(s) (stage 250).
In certain embodiments, method 200 comprises designing the field stop(s) edges to be rotated at 30°-60° (e.g., 45°) from the at least one measurement direction, e.g., to form a rectangle (stage 220). In certain embodiments, method 200 comprises designing the target circumference to be rotated at 30°-60° (e.g., 45°) from the at least one measurement direction, e.g., to form a rectangle (stage 260), specifically, while maintaining the target's measurement direction(s) (directions of periodicity) (stage 280). As explained above, depending on the configuration of the illumination spots and diffraction orders, rotations may be carried out at a wider range of angles, eventually extending between 1 °-89°. [0051] Method 200 may further comprise producing and/or using the field stop(s) in a scatterometry metrology system (stage 230) and/or producing and/or using the target for scatterometry metrology measurements (stage 270).
[0052] Method 200 may further comprise measuring scatterometry signals of the at least one scatterometry metrology target by the scatterometry metrology system (stage 290) and/or measuring diffraction signals of the at least one field stop and correcting the measured scatterometry signals accordingly (stage 300).
[0053] The inventors note, that rotating the target boundaries while maintaining the spatial periodicity direction of the target and hence measurement direction, is different from prior art proposals such as disclosed in U.S. Patent Publication No. 201 1/0194092, which rotate the actual target grating and raise thus a large number of applicative problems. In contrast to U.S. Patent Publication No. 201 1/0194092, embodiments of the present invention maintain the direction target periodicity and modify field stop boundaries and/or target boundaries rather than the target periodicity itself. The inventors have found out that the proposed approach is at least as effective and much more practicable. Specifically, in modern lithography processes the optimal direction of the grating is dictated by the lithography illumination pattern. Typically a dipole or quadupole illumination is used to minimize the critical dimension of the structures, and the grating direction is fixed by the choice of illumination. Hence, as the disclosed invention does not alter the grating direction, but instead modifies the target boundaries, it is therefore, unlike the prior art, process-compatible and results in better produced grating targets while mitigating the effect of target and stops edge diffractions.
[0054] In the above description, an embodiment is an example or implementation of the invention. The various appearances of "one embodiment", "an embodiment", "certain embodiments" or "some embodiments" do not necessarily all refer to the same embodiments.
[0055]Although various features of the invention may be described in the context of a single embodiment, the features may also be provided separately or in any suitable combination. Conversely, although the invention may be described herein in the context of separate embodiments for clarity, the invention may also be implemented in a single embodiment.
[0056] Certain embodiments of the invention may include features from different embodiments disclosed above, and certain embodiments may incorporate elements from other embodiments disclosed above. The disclosure of elements of the invention in the context of a specific embodiment is not to be taken as limiting their used in the specific embodiment alone.
[0057] Furthermore, it is to be understood that the invention can be carried out or practiced in various ways and that the invention can be implemented in certain embodiments other than the ones outlined in the description above.
[0058] The invention is not limited to those diagrams or to the corresponding descriptions. For example, flow need not move through each illustrated box or state, or in exactly the same order as illustrated and described.
[0059] Meanings of technical and scientific terms used herein are to be commonly understood as by one of ordinary skill in the art to which the invention belongs, unless otherwise defined.
[0060] While the invention has been described with respect to a limited number of embodiments, these should not be construed as limitations on the scope of the invention, but rather as exemplifications of some of the preferred embodiments. Other possible variations, modifications, and applications are also within the scope of the invention. Accordingly, the scope of the invention should not be limited by what has thus far been described, but by the appended claims and their legal equivalents.

Claims

CLAIMS What is claimed is:
1 . A scatterometry metrology system, configured to measure diffraction signals from at least one target having respective at least one measurement direction, the scatterometry metrology system having at least one field stop having edges which are slanted with respect to the at least one measurement direction.
2. The scatterometry metrology system of claim 1 , wherein the at least one field stop comprises at least one of an illumination field stop and a collection field stop.
3. The scatterometry metrology system of claim 1 , wherein the edges of the at least one field stop form a rectangle rotated at 30°-60° from the at least one measurement direction.
4. The scatterometry metrology system of claim 1 , wherein the edges of the at least one field stop form a rectangle rotated at 45° from the at least one measurement direction.
5. The scatterometry metrology system of claim 1 , wherein edges of the at least one target are slanted with respect to the at least one measurement direction.
6. The scatterometry metrology system of claim 1 , further comprising a correction module configured to correct measured scatterometry signals from the at least one target using measured diffraction signals of the at least one field stop.
7. Scatterometry metrology measurements by the scatterometry metrology system of any one of claims 1 -6.
8. A scatterometry metrology target having at least one periodic structure along at least one respective measurement direction, wherein edges of the target are slanted with respect to the at least one measurement direction.
9. The scatterometry metrology target of claim 8, wherein the target edges form a rectangle rotated at 30°-60° from the at least one measurement direction.
10. The scatterometry metrology target of claim 8, wherein the target edges form a rectangle rotated at 45° from the at least one measurement direction.
1 1 .Target design files of the scatterometry metrology targets of any one of claims 8-10.
12. Scatterometry metrology measurements of the scatterometry metrology target of any one of claims 8-10.
13. A scatterometry metrology method comprising designing, in a scatterometry metrology system for measuring at least one scatterometry metrology target having at least one periodic structure along at least one respective measurement direction, edges of at least one of: at least one field stop in the system and the at least one target, to be slanted with respect to the at least one measurement direction.
14. The method of claim 13, further comprising designing the edges to form a rectangle rotated at 30°-60° from the at least one measurement direction.
15. The method of claim 13, further comprising designing the edges to form a rectangle rotated at 45° from the at least one measurement direction.
16. The method of claim 13, further comprising measuring scatterometry signals of the at least one scatterometry metrology target by the scatterometry metrology system.
17. The method of claim 16, further comprising measuring diffraction signals of the at least one field stop and correcting the measured scatterometry signals accordingly.
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