WO2015196735A1 - Wind power gear box order tracking method based on meshing frequency and spectrum correction technology - Google Patents

Wind power gear box order tracking method based on meshing frequency and spectrum correction technology Download PDF

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WO2015196735A1
WO2015196735A1 PCT/CN2014/092967 CN2014092967W WO2015196735A1 WO 2015196735 A1 WO2015196735 A1 WO 2015196735A1 CN 2014092967 W CN2014092967 W CN 2014092967W WO 2015196735 A1 WO2015196735 A1 WO 2015196735A1
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frequency
meshing frequency
instantaneous
formula
meshing
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PCT/CN2014/092967
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丁康
何国林
杨志坚
陈志强
李永焯
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华南理工大学
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  • the invention relates to the field of power machinery and signal processing, in particular to a wind power gear box order tracking analysis method using a meshing frequency and a discrete spectrum correction technique, and is a calculation order tracking analysis method based on a vibration acceleration signal without a tachometer.
  • the essence of the order analysis is to convert the non-stationary signal in the time domain into a stationary signal in the angular domain by constant angle incremental sampling.
  • the core of the method is to obtain equal-angle sampling data with respect to the reference axis, and the reference axis instantaneous speed n i is used in the implementation.
  • (t) Correspondence with the instantaneous frequency f i (t), as in equation (2-1), accurately obtain the time (time stamp) of the order sampling and the corresponding reference speed (or frequency shift).
  • order tracking analysis with tachometer or other auxiliary hardware devices, such as traditional hardware order tracking and calculation order tracking method directly from angular domain sampling;
  • order tracking analysis without tachometer focusing on equal-angle resampling order tracking based on instantaneous frequency estimation.
  • the hardware order tracking method has the disadvantages of complicated installation, high price, and poor tracking effect on the signal order of faster rotation speed; the calculation of the order tracking phase detector has high requirements on the installation conditions, and the pulse is lost or wrong. Increasing phenomenon, the speed measurement error is large, and the order tracking accuracy is poor.
  • the main application of signal processing is to estimate the instantaneous frequency by calculating the first moment of the time-frequency distribution.
  • the first moment of the Wigner distribution is equal to the instantaneous frequency
  • the short-time Fourier transform The moment is approximately equal to the instantaneous frequency.
  • P(t,f) is the time-frequency distribution of the signal
  • STFT(t,f) is the short-time Fourier transform of the signal.
  • the formula (2-2) has only a clear physical meaning for the single component signal, and the actual engineering signal is generally a multi-component signal, which is applicable only when the components can be separated on the time-frequency plane, and the versatility is poor. .
  • the Fourier transform frequency result has a maximum error of 0.5 frequency resolution, which affects the accuracy of instantaneous frequency estimation.
  • the object of the present invention is to overcome the shortcomings and deficiencies of the prior art, and to provide a wind power gear box order tracking method based on meshing frequency and spectrum correction technology.
  • the wind power gearbox order tracking method based on the meshing frequency and spectrum correction technology includes the following sequence of steps:
  • the wind power gear box order tracking method based on the meshing frequency and spectrum correction technology specifically includes the following sequence of steps:
  • Coordinate system establishment establish the space coordinate system XYZ, the x-axis forward direction points to the rear end of the wind turbine gearbox output shaft, the z-axis is positively vertical upward, and the x-axis positive direction is determined by the right-hand rule;
  • the gear box is a multi-stage hybrid transmission structure of a planetary gear train + a fixed axle train, and the high speed shaft as an output shaft is a fixed axle train transmission.
  • the normal operating speed S of the gearbox high speed shaft is from 1000 r/min to 1800 r/min.
  • the present invention has the following advantages and beneficial effects:
  • the method estimates the instantaneous meshing frequency from the vibration acceleration signal, which can overcome the low signal-to-noise ratio of the frequency-shifting component, and it is difficult to directly extract the defect of the reference axis instantaneous frequency-shifting; and the discrete frequency correction technique is used to correct the instantaneous meshing frequency, which is greatly improved.
  • the frequency accuracy overcomes the shortcomings of easy to find the wrong instantaneous frequency when the frequency resolution is low.
  • the method has low cost, good versatility, high anti-noise performance, accurate and reliable results, and no tachometer And phase detector, the cost is low; the vibration acceleration sensor has limited installation conditions and better applicability.
  • the gearbox transmission structure of the domestic mainstream 1.5MW wind turbine is mainly a first-class planetary gear train + a second-stage fixed-axle gear train or a two-stage planetary gear train + a first-class fixed-shaft train system.
  • These two gearboxes have the same characteristics: the frequency of the gearbox output shaft is very close to the gearbox's first-stage gear meshing frequency, see Table 1.
  • the amplitude of the larger frequency component is mainly the IIIth meshing frequency and its high-order frequency doubling.
  • the amplitude of the frequency conversion and the first two stages of meshing frequency are very small, as shown in Figure 2, therefore It is difficult to extract the speed curve directly from the vibration acceleration signal.
  • the energy center of gravity method is used to correct the instantaneous meshing frequency curve of the output shaft from the vibration acceleration signal of the gearbox, and then the reference axis instantaneous is obtained by combining the number of teeth of the meshing gear, the meshing frequency and the frequency shift (1-5).
  • the frequency conversion curve is then determined according to the relationship between the instantaneous speed and the instantaneous frequency shift (2-1), and the time corresponding to the equal-angle resampling is determined, and then the amplitude of the non-stationary signal vibration acceleration in the time domain is interpolated and fitted.
  • the amplitude of the vibration acceleration in the angular domain is obtained, and the FFT is performed to realize the order tracking analysis.
  • the four-point energy center-of-gravity correction method with high anti-noise performance is used to correct the obtained meshing frequency, and the reference axis speed with higher accuracy is obtained through calculation.
  • Figure 1 is a schematic view of the transmission structure of the wind power gear box
  • Figure 2 is a frequency characteristic diagram of the vibration acceleration of the measuring point of the output shaft of the third stage of the normal wind power gearbox
  • FIG. 3 is a spectrum of amplitude data of an initial stage of vibration of a gearbox output shaft of a wind power gear box order tracking method based on meshing frequency and spectrum correction technology according to the present invention
  • Figure 4 is a graph showing the instantaneous meshing frequency of the gearbox output shaft of the method of Figure 3;
  • Figure 5 is a spectrum diagram of the vibration order of the output shaft of the gearbox of the method of Figure 3;
  • Figure 6 is a vibration amplitude spectrum diagram of the gearbox output shaft of the method of Figure 3;
  • FIG. 7 is a flow chart of a wind power gearbox order tracking method based on meshing frequency and spectrum correction technology according to the present invention.
  • the wind power gear box order tracking method based on the meshing frequency and spectrum correction technology specifically includes the following sequence of steps:
  • Coordinate system establishment establish the space coordinate system XYZ, the x-axis forward direction points to the rear end of the output shaft of the wind turbine gearbox, the z-axis is positively vertical upward, and the x-axis positive direction is determined by the right-hand rule; the gearbox transmission structure is shown in 1.
  • z1, z2 and z3 respectively represent the number of teeth of the corresponding transmission gears in each gear train. See Table 2 for details:
  • the theoretical value of the third-order meshing frequency corresponding to the order is equal to the number of teeth of the meshing gear.
  • the number of teeth of the meshing gear of the output shaft of the third stage is 29, so the theoretical values of the order of the first three times of the meshing frequency are 29, 58 and 87 steps, respectively. It can be seen from Fig. 5 that the corresponding measured meshing frequency obtained by the algorithm used in the present invention is substantially consistent with the theoretical value, and the effectiveness of the algorithm used in the present invention is verified.
  • the accuracy of the order analysis algorithm depends mainly on the reference axis instantaneous frequency shift.
  • the invention can overcome the defect that the wind power gear box is difficult to directly extract the instantaneous frequency conversion of the reference axis, and the frequency conversion measurement method has low cost and good versatility, and the order analysis has high anti-noise performance and accurate and reliable results.

Abstract

Disclosed is a wind power gear box order tracking method based on a meshing frequency and spectrum correction technology. The method comprises performing discrete sampling on vibration acceleration signals on the surface of a box body of a fan planet gear box to obtain a non-stationary time domain sequence xn(t) firstly; adding a hanning window w (t) to intercept a section of x n(t) and performing FFT transformation to obtain a power spectrum G(f); performing frequency correction on the meshing frequency fm of a gear box high-speed shaft in the G(f) by a four-point energy centrobaric correction method to obtain an instantaneous meshing frequency expressed by the formula(I); moving window functions in turn and extracting the formula(I) by the energy centrobaric method repeatedly to obtain a meshing frequency curve expressed by the formula(II); obtaining a high-speed shaft rotating frequency curve according to the relation between the meshing frequency and the rotating frequency, wherein the high-speed shaft rotating frequency curve is expressed by the formula(III); combining with the formula(III) to performing equal-angle resampling on the xn(t) to obtain a smooth angle domain sequence θ n(t); and performing correction on the order time and the amplitude by a window length moving method and the energy centrobaric method to obtain an order tracking curves Oi(t). The solution is good in generality, high in anti-noise performance and accurate and reliable and the problems that a method for measuring the fan rotating speed through a tachometer is difficult in installation, high in cost, poor in accuracy and the like can be avoided.

Description

基于啮合频率和频谱校正技术的风电齿轮箱阶次跟踪方法Wind power gear box order tracking method based on meshing frequency and spectrum correction technology 技术领域Technical field
本发明涉及动力机械和信号处理领域,特别涉及应用啮合频率和离散频谱校正技术的风电齿轮箱阶次跟踪分析方法,是一种无须转速计、基于振动加速度信号的计算阶次跟踪分析方法。The invention relates to the field of power machinery and signal processing, in particular to a wind power gear box order tracking analysis method using a meshing frequency and a discrete spectrum correction technique, and is a calculation order tracking analysis method based on a vibration acceleration signal without a tachometer.
背景技术Background technique
阶次分析的实质是将时域的非平稳信号通过恒定角增量采样转换为角度域的平稳信号,其核心在于获得相对参考轴的等角度采样数据,在实施上利用参考轴瞬时转速ni(t)和瞬时频率fi(t)的对应关系,如公式(2-1),准确获得阶次采样的时刻(时标)及相应的基准转速(或转频)。The essence of the order analysis is to convert the non-stationary signal in the time domain into a stationary signal in the angular domain by constant angle incremental sampling. The core of the method is to obtain equal-angle sampling data with respect to the reference axis, and the reference axis instantaneous speed n i is used in the implementation. (t) Correspondence with the instantaneous frequency f i (t), as in equation (2-1), accurately obtain the time (time stamp) of the order sampling and the corresponding reference speed (or frequency shift).
ni(t)=60×fi(t)   (2-1)n i (t)=60×f i (t) (2-1)
目前阶次跟踪分析的方法主要有两类:一类是有转速计或其他辅助硬件设备的阶次跟踪分析,比如直接源于角域采样的传统硬件式阶次跟踪和计算阶次跟踪法;另一类是无转速计的阶次跟踪分析,重点是基于瞬时频率估计的等角度重采样阶次跟踪。At present, there are two main methods for order tracking analysis: one is order tracking analysis with tachometer or other auxiliary hardware devices, such as traditional hardware order tracking and calculation order tracking method directly from angular domain sampling; The other type is the order tracking analysis without tachometer, focusing on equal-angle resampling order tracking based on instantaneous frequency estimation.
在实际工程中,硬件式阶次跟踪方法具有安装复杂,价格昂贵,对转速较快信号阶次跟踪效果差的缺点;计算阶次跟踪鉴相装置对安装条件要求高,且脉冲存在丢失或误增现象,转速测量误差大,阶次跟踪精度差。目前主要应用信号处理通过计算时频分布的一阶矩的方法来估计瞬时频率,比如公式(2-2)中魏格纳分布的一阶矩等于瞬时频率,而短时傅里叶变换的一阶矩近似等于瞬时频率。式中P(t,f)为信号的时频分布,STFT(t,f)为信号的短时傅里叶变换。In practical engineering, the hardware order tracking method has the disadvantages of complicated installation, high price, and poor tracking effect on the signal order of faster rotation speed; the calculation of the order tracking phase detector has high requirements on the installation conditions, and the pulse is lost or wrong. Increasing phenomenon, the speed measurement error is large, and the order tracking accuracy is poor. At present, the main application of signal processing is to estimate the instantaneous frequency by calculating the first moment of the time-frequency distribution. For example, in the formula (2-2), the first moment of the Wigner distribution is equal to the instantaneous frequency, and the short-time Fourier transform The moment is approximately equal to the instantaneous frequency. Where P(t,f) is the time-frequency distribution of the signal, and STFT(t,f) is the short-time Fourier transform of the signal.
Figure PCTCN2014092967-appb-000001
Figure PCTCN2014092967-appb-000001
但在实际工程中应用该方法估计瞬时频率还存在以下问题:However, applying the method to estimate the instantaneous frequency in actual engineering still has the following problems:
(1)公式(2-2)只对单分量信号具有明确的物理意义,而实际工程信号一般是多分量信号,只有当各分量在时频面上能够被分开时才适用,通用性较差。(1) The formula (2-2) has only a clear physical meaning for the single component signal, and the actual engineering signal is generally a multi-component signal, which is applicable only when the components can be separated on the time-frequency plane, and the versatility is poor. .
(2)采用峰值搜索法从多分量信号的时频分布提取各分量的瞬时频率,估计 精度受限于频率分辨率;当频率分辨率较低时,会出现找错瞬时频率的现象。(2) Using the peak search method to extract the instantaneous frequency of each component from the time-frequency distribution of the multi-component signal, estimate The accuracy is limited by the frequency resolution; when the frequency resolution is low, the phenomenon of finding the wrong instantaneous frequency occurs.
(3)受时域加窗截断和频域离散化导致的能量泄露,傅立叶变换频率结果最大存在0.5个频率分辨率的误差,影响瞬时频率估计精度。(3) Due to energy leakage caused by time domain windowing and frequency domain discretization, the Fourier transform frequency result has a maximum error of 0.5 frequency resolution, which affects the accuracy of instantaneous frequency estimation.
(4)该方法的抗噪性能较差,在噪声干扰下瞬时频率估计精度不高;(4) The noise immunity of this method is poor, and the accuracy of instantaneous frequency estimation is not high under noise interference;
(5)实测风电齿轮箱振动信号中频率成分多,各轴转频成分不明显,信噪比低,难以直接提取瞬时转频。(5) The measured frequency components of the vibration signal of the wind power gearbox are many, the frequency conversion components of each axis are not obvious, the signal-to-noise ratio is low, and it is difficult to directly extract the instantaneous frequency conversion.
发明内容Summary of the invention
本发明的目的在于克服现有技术的缺点与不足,提供基于啮合频率和频谱校正技术的风电齿轮箱阶次跟踪方法。The object of the present invention is to overcome the shortcomings and deficiencies of the prior art, and to provide a wind power gear box order tracking method based on meshing frequency and spectrum correction technology.
本发明的目的通过以下的技术方案实现:The object of the invention is achieved by the following technical solutions:
基于啮合频率和频谱校正技术的风电齿轮箱阶次跟踪方法,包含以下顺序的步骤:The wind power gearbox order tracking method based on the meshing frequency and spectrum correction technology includes the following sequence of steps:
(1)采用振动加速度传感器从齿轮箱箱体上获得高速轴振动加速度信号;(1) obtaining a high-speed shaft vibration acceleration signal from the gear box case by using a vibration acceleration sensor;
(2)对初始段N点振动加速度数据加汉宁窗,进行FFT变换,获得幅值谱;(2) adding a Hanning window to the initial point N-point vibration acceleration data, and performing FFT transformation to obtain an amplitude spectrum;
(3)应用四点能量中信法提取和校正初始段的瞬时啮合频率;(3) Applying a four-point energy intermediate method to extract and correct the instantaneous meshing frequency of the initial segment;
(4)移动汉宁窗截取下一段N点振动加速度数据,进行FFT变换;根据前一段数据提取的瞬时啮合频率,确定频率搜索范围,提取并校正后一段的瞬时啮合频率,直到分析完所有数据,获得瞬时啮合频率曲线;(4) Move the Hanning window to intercept the next N-point vibration acceleration data, and perform FFT transformation; determine the frequency search range based on the instantaneous meshing frequency extracted from the previous segment of data, and extract and correct the instantaneous meshing frequency of the subsequent segment until all data is analyzed. , obtaining a transient meshing frequency curve;
(5)结合齿轮箱齿轮齿数、啮合频率和转频的对应关系,得到瞬时转频曲线;(5) Combining the gear tooth gear number, meshing frequency and frequency conversion, the instantaneous frequency conversion curve is obtained;
(6)根据瞬时转频曲线,计算等角度增量采样对应的时刻(时标);对时域非平稳振动加速度信号进行幅值插值拟合,得到角度域平稳振动加速度信号;(6) Calculate the time (time scale) corresponding to the equal-angle incremental sampling according to the instantaneous frequency-transition curve; perform amplitude interpolation fitting on the time-domain non-stationary vibration acceleration signal to obtain the angular-domain stationary vibration acceleration signal;
(7)对所得到的角域信号进行步骤(2)~(4),校正啮合频率对应阶次及幅值,实现阶次跟踪分析。(7) Perform steps (2) to (4) on the obtained angular domain signal, correct the order frequency and amplitude of the meshing frequency, and implement order tracking analysis.
所述的基于啮合频率和频谱校正技术的风电齿轮箱阶次跟踪方法,具体包含以下顺序的步骤:The wind power gear box order tracking method based on the meshing frequency and spectrum correction technology specifically includes the following sequence of steps:
(1)坐标系建立:建立空间坐标系XYZ,x轴正向指向风电齿轮箱输出轴后端,z轴正向竖直向上,x轴正向由右手定则确定;(1) Coordinate system establishment: establish the space coordinate system XYZ, the x-axis forward direction points to the rear end of the wind turbine gearbox output shaft, the z-axis is positively vertical upward, and the x-axis positive direction is determined by the right-hand rule;
(2)安装传感器:在风电齿轮箱靠近输出轴的箱体表面上安装1个单向加速度传感器,测试方向为z向;依次连接传感器、数据采集器和便携式计算机;(2) Mounting the sensor: Install a one-way acceleration sensor on the surface of the wind power gear box near the output shaft, the test direction is z direction; connect the sensor, data collector and portable computer in turn;
(3)在风电场实际运行风电机组上,令齿轮箱输出轴的工作转速为S;设数 据采集器的采样频率为fs,采样时间长度T在100~240s内,则采样时间间隔Δt=1/fs,采样点数N=fs·T;采集和同步记录测试点的振动加速度时域信号,记为xn(t),其中n=0,1,2,…,N-1;t=n·Δt;(3) On the actual running wind turbine of the wind farm, the working speed of the gearbox output shaft is S; the sampling frequency of the data collector is f s , and the sampling time length T is within 100-240 s, then the sampling interval Δt= 1 / f s, the sampling points N = f s · T; sync acquisition and recording time domain vibration acceleration test point signal referred to as x n (t), where n = 0,1,2, ..., N- 1; t=n·Δt;
(4)从xn(t)中截取初始段N′点振动加速度信号离散序列,记为x1(t);对x1(t)加汉宁窗
Figure PCTCN2014092967-appb-000002
n′=0,1,2,…,N′-1;按公式(1-1)进行N′点FFT变换,获得频谱X1(f),按公式(1-2)得到频谱的离散序列X1(k);
(4) Obtain a discrete sequence of the initial segment N' point vibration acceleration signal from x n (t), denoted as x 1 (t); add xanning window to x 1 (t)
Figure PCTCN2014092967-appb-000002
N' = 0, 1, 2, ..., N'-1;N' point FFT transform according to formula (1-1), obtain spectrum X 1 (f), and obtain discrete sequence of spectrum according to formula (1-2) X 1 (k);
Figure PCTCN2014092967-appb-000003
Figure PCTCN2014092967-appb-000003
Figure PCTCN2014092967-appb-000004
Figure PCTCN2014092967-appb-000004
(5)在X1(k)中搜索齿轮箱高速轴啮合频率
Figure PCTCN2014092967-appb-000005
对应的峰值
Figure PCTCN2014092967-appb-000006
和谱线号数k;应用公式(1-3)求得功率谱G(k);同理得到k±1和k±2号谱线对应的功率谱值G(k±1)和G(k±2);比较G(k±2),取幅值较大者定义为G(km),对应的谱线号为km
(5) Search for the high-speed shaft meshing frequency of the gearbox in X 1 (k)
Figure PCTCN2014092967-appb-000005
Corresponding peak
Figure PCTCN2014092967-appb-000006
And the line number k; the power spectrum G(k) is obtained by applying the formula (1-3); similarly, the power spectrum values G(k±1) and G corresponding to the lines k±1 and k±2 are obtained. k±2); compare G(k±2), the larger the amplitude is defined as G(k m ), and the corresponding line number is k m ;
Figure PCTCN2014092967-appb-000007
Figure PCTCN2014092967-appb-000007
(6)根据公式(1-4),采用四点能量重心法对
Figure PCTCN2014092967-appb-000008
进行频率校正,得到校正后的瞬时啮合频率
Figure PCTCN2014092967-appb-000009
(6) According to formula (1-4), the four-point energy center of gravity method is adopted.
Figure PCTCN2014092967-appb-000008
Perform frequency correction to obtain corrected instantaneous meshing frequency
Figure PCTCN2014092967-appb-000009
Figure PCTCN2014092967-appb-000010
Figure PCTCN2014092967-appb-000010
(7)移动汉宁窗w(n′),截取N′点振动数据,记为xi(t),其中前后两段数据xi-1(t)和xi(t)的重叠率为e;按照步骤(4)~(6)对xi(t)中齿轮箱输出轴啮合频率
Figure PCTCN2014092967-appb-000011
进行校正,得到校正后的瞬时啮合频率
Figure PCTCN2014092967-appb-000012
直至分析完xn(t),由
Figure PCTCN2014092967-appb-000013
构成齿轮箱 输出轴的瞬时啮合频率曲线,记为
Figure PCTCN2014092967-appb-000014
(7) Moving the Hanning window w(n'), intercepting the N' point vibration data, denoted as x i (t), where the overlap ratio of the two pieces of data x i-1 (t) and x i (t) E; according to step (4) to (6) in meshing frequency of x i (t) gearbox output shaft
Figure PCTCN2014092967-appb-000011
Calibrate to obtain the corrected instantaneous meshing frequency
Figure PCTCN2014092967-appb-000012
Until the analysis of x n (t), by
Figure PCTCN2014092967-appb-000013
The instantaneous meshing frequency curve of the output shaft of the gearbox is recorded as
Figure PCTCN2014092967-appb-000014
(8)根据公式(1-5),获得齿轮箱输出轴的瞬时转频曲线,记为
Figure PCTCN2014092967-appb-000015
按公式(1-6)计算采集时间T内时刻t齿轮箱输出轴转过的圈数,记为R(t):
(8) According to formula (1-5), obtain the instantaneous frequency conversion curve of the gearbox output shaft, recorded as
Figure PCTCN2014092967-appb-000015
Calculate the number of turns of the gearbox output shaft at time t in the acquisition time T according to formula (1-6), denoted as R(t):
Figure PCTCN2014092967-appb-000016
z:齿数   (1-5)
Figure PCTCN2014092967-appb-000016
z: number of teeth (1-5)
Figure PCTCN2014092967-appb-000017
Figure PCTCN2014092967-appb-000017
(9)设定每转的采样点数为fs_o,则以转为单位的等角度间隔为Δθ=1/fs_o;按Δθ对R(t)等角度离散化,得到M点离散序列R(i·Δθ),(汇0,1,2,…,M-1),其中M=Rmax·fs_o;结合等角度间隔序列R(t)和等时间间隔序列xn(t),应用三次样条插值法,获得M点等角度间隔Δθ对应的振动加速度幅值序列,记为ym(θ);(9) Set the number of sampling points per revolution to f s_o , then the equal-angle interval in units of rotation is Δθ=1/f s_o ; discretize the angle of R(t) by Δθ to obtain the discrete sequence R of M points ( i·Δθ), ( sink 0,1,2,...,M-1), where M=R max ·f s_o ; combined with equiangular interval sequence R(t) and equal time interval sequence x n (t), application Cubic spline interpolation method, obtain a sequence of vibration acceleration amplitude corresponding to the equiangular interval Δθ of the M point, denoted as y m (θ);
(10)设定作阶次分析的转数为r,则阶次分辨率ΔO=1/r,阶次谱线数M′=r·fs_o;应用M′点汉宁窗
Figure PCTCN2014092967-appb-000018
从ym(θ)截取离散数据段,记为Yi(θ);按照步骤(4)~(7)的方法,对yi(θ)进行FFT变换、四点能量重心法校正瞬时啮合频率fm对应的阶次Om,并按公式(1-7)校正阶次幅值Ym(O):
(10) for setting the number of revolutions of the order analysis is r, the order of the resolution ΔO = 1 / r, the order of the number of lines M '= r · f s_o; Application M' point Hanning
Figure PCTCN2014092967-appb-000018
Obtain the discrete data segment from y m (θ), denoted as Y i (θ); perform FFT transformation on y i (θ) and correct the instantaneous meshing frequency by four-point energy centroid method according to the methods of steps (4) to (7) f m corresponds to the order O m, and press the formula (1-7) correcting the order of magnitude of Y m (O):
Figure PCTCN2014092967-appb-000019
Figure PCTCN2014092967-appb-000019
所述的齿轮箱是行星轮系+定轴轮系的多级复合式传动结构,且作为输出轴的高速轴是定轴轮系传动。The gear box is a multi-stage hybrid transmission structure of a planetary gear train + a fixed axle train, and the high speed shaft as an output shaft is a fixed axle train transmission.
所述的齿轮箱高速轴正常工作转速S为1000r/min至1800r/min。The normal operating speed S of the gearbox high speed shaft is from 1000 r/min to 1800 r/min.
本发明与现有技术相比,具有如下优点和有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:
1、该方法从振动加速度信号中估计瞬时啮合频率,可克服转频成分信噪比低,难以直接提取参考轴瞬时转频的缺陷;并采用离散频率校正技术对瞬时啮合频率进行校正,大大改进了频率精度,克服了频率分辨率低时容易找错瞬时频率的缺点。该方法成本低、通用性更好、抗噪性能高、结果精确可靠,无须转速计 和鉴相装置,成本低;振动加速度传感器安装条件受限小,适用性更好。1. The method estimates the instantaneous meshing frequency from the vibration acceleration signal, which can overcome the low signal-to-noise ratio of the frequency-shifting component, and it is difficult to directly extract the defect of the reference axis instantaneous frequency-shifting; and the discrete frequency correction technique is used to correct the instantaneous meshing frequency, which is greatly improved. The frequency accuracy overcomes the shortcomings of easy to find the wrong instantaneous frequency when the frequency resolution is low. The method has low cost, good versatility, high anti-noise performance, accurate and reliable results, and no tachometer And phase detector, the cost is low; the vibration acceleration sensor has limited installation conditions and better applicability.
2、充分利用了风电齿轮箱振动加速度频率特性,直接从振动加速度信号中提取啮合频率,再转换到瞬时转速,克服了转频成分信噪比低难以直接提取瞬时转速的缺陷:2. Fully utilize the vibration acceleration frequency characteristics of the wind power gearbox, extract the meshing frequency directly from the vibration acceleration signal, and then convert to the instantaneous speed, which overcomes the defect that the signal-to-noise ratio of the frequency-transfer component is difficult to directly extract the instantaneous speed:
国产主流1.5MW风电机组的齿轮箱传动结构主要是一级行星轮系+二级定轴轮系或二级行星轮系+一级定轴轮系。这两种齿轮箱有一相同特点:齿轮箱输出轴的转频与齿轮箱的第I级齿轮啮合频率非常接近,见表1。在正常的风电齿轮箱振动加速度信号中幅值较大频率成分主要是第III级啮合频率及其高阶倍频,转频和前两级啮合频率的幅值都很小,见图2,因此难以直接从振动加速度信号中提取转速曲线。The gearbox transmission structure of the domestic mainstream 1.5MW wind turbine is mainly a first-class planetary gear train + a second-stage fixed-axle gear train or a two-stage planetary gear train + a first-class fixed-shaft train system. These two gearboxes have the same characteristics: the frequency of the gearbox output shaft is very close to the gearbox's first-stage gear meshing frequency, see Table 1. In the normal wind power gearbox vibration acceleration signal, the amplitude of the larger frequency component is mainly the IIIth meshing frequency and its high-order frequency doubling. The amplitude of the frequency conversion and the first two stages of meshing frequency are very small, as shown in Figure 2, therefore It is difficult to extract the speed curve directly from the vibration acceleration signal.
表1  国产主流1.5MW风电齿轮箱啮合频率与输出轴转频关系表(Hz)Table 1 Table of relationship between meshing frequency and output shaft frequency conversion of domestic mainstream 1.5MW wind turbine gearbox (Hz)
结构形式structure type 输出轴转频Output shaft frequency shift 第一级啮合频率First stage meshing frequency 第二级啮合频率Second stage meshing frequency 第三级啮合频率Third stage meshing frequency
两级行星+一级平行轴Two-stage planet + one-stage parallel axis 1.01.0 0.9450.945 5.3465.346 2929
一级行星+两级平行轴First class planet + two parallel axes 1.01.0 0.980.98 5.635.63 23.0023.00
离散频谱校正技术中的能量重心法校正频率的通用公式(2-3),校正幅值的通用公式(2-4),式中fs为采样频率,N为采样点数,k为幅值最大点对应的谱线号,gk为相对应的功率谱值,Kt为能量恢复系数。对比式(2-2)、(2-3)可知:式(2-3)实质上是等式(2-4)右式的精确离散表达形式,应用能量重心法校正得到的频率近似等于瞬时频率,得到的幅值近似等于平均幅值。The general formula for correcting the frequency by the energy center of gravity method in discrete spectrum correction technique (2-3), the general formula for correcting the amplitude (2-4), where f s is the sampling frequency, N is the number of sampling points, and k is the largest amplitude. The corresponding line number of the point, g k is the corresponding power spectrum value, and K t is the energy recovery coefficient. Comparing equations (2-2) and (2-3), equation (2-3) is essentially the exact discrete expression of equation (2-4) right-form, and the frequency obtained by applying energy center of gravity method is approximately equal to instantaneous. The frequency obtained is approximately equal to the average amplitude.
Figure PCTCN2014092967-appb-000020
Figure PCTCN2014092967-appb-000020
Figure PCTCN2014092967-appb-000021
Figure PCTCN2014092967-appb-000021
基于以上特点,应用能量重心法从齿轮箱振动加速度信号中校正获得输出轴的瞬时啮合频率曲线,再结合啮合齿轮的齿数、啮合频率和转频的关系式(1-5),获得参考轴瞬时转频曲线,再根据瞬时转速和瞬时转频的关系式(2-1),确定等角度重采样对应的时刻,然后对时间域非平稳信号振动加速度幅值进行插值拟合, 得到角度域平稳的振动加速度幅值,并进行FFT变换,从而实现阶次跟踪分析。Based on the above characteristics, the energy center of gravity method is used to correct the instantaneous meshing frequency curve of the output shaft from the vibration acceleration signal of the gearbox, and then the reference axis instantaneous is obtained by combining the number of teeth of the meshing gear, the meshing frequency and the frequency shift (1-5). The frequency conversion curve is then determined according to the relationship between the instantaneous speed and the instantaneous frequency shift (2-1), and the time corresponding to the equal-angle resampling is determined, and then the amplitude of the non-stationary signal vibration acceleration in the time domain is interpolated and fitted. The amplitude of the vibration acceleration in the angular domain is obtained, and the FFT is performed to realize the order tracking analysis.
3、通过抗噪性能高的四点能量重心法估计瞬时频率,并对频率进行校正,提高了频率估计精度,降低了时域截断和频域离散化导致的转速估计误差:由于时域截断和频域离散化,只要不是对信号进行整周期时域截断,谐波信号进行离散傅立叶变换所得到的频率、幅值和相位都存在有误差,最大误差可达到0.5个频率分辨率。该啮合频率误差转换到转速误差,则可以达60/z倍的频率分辨率。为提高输出轴瞬时啮合频率估计的精度,采用抗噪性能高的四点能量重心校正法对所求得的啮合频率进行校正,经过计算得到精度较高的参考轴转速。3. Estimate the instantaneous frequency through the four-point energy center-of-gravity method with high anti-noise performance, and correct the frequency, improve the frequency estimation accuracy, and reduce the speed estimation error caused by time domain truncation and frequency domain discretization: due to time domain truncation and In the frequency domain discretization, as long as the time-domain truncation of the signal is not performed, the frequency, amplitude and phase of the harmonic signal are discrete Fourier transform, and the maximum error can reach 0.5 frequency resolution. The meshing frequency error is converted to the rotational speed error, which can achieve a frequency resolution of 60/z times. In order to improve the accuracy of the instantaneous meshing frequency estimation of the output shaft, the four-point energy center-of-gravity correction method with high anti-noise performance is used to correct the obtained meshing frequency, and the reference axis speed with higher accuracy is obtained through calculation.
附图说明DRAWINGS
图1为风电齿轮箱传动结构示意图;Figure 1 is a schematic view of the transmission structure of the wind power gear box;
图2为正常风电齿轮箱第III级输出轴测点振动加速度频率特性图;Figure 2 is a frequency characteristic diagram of the vibration acceleration of the measuring point of the output shaft of the third stage of the normal wind power gearbox;
图3为本发明所述的基于啮合频率和频谱校正技术的风电齿轮箱阶次跟踪方法的齿轮箱输出轴振动初始段数据幅值谱图;3 is a spectrum of amplitude data of an initial stage of vibration of a gearbox output shaft of a wind power gear box order tracking method based on meshing frequency and spectrum correction technology according to the present invention;
图4为图3所述方法的齿轮箱输出轴瞬时啮合频率曲线图;Figure 4 is a graph showing the instantaneous meshing frequency of the gearbox output shaft of the method of Figure 3;
图5为图3所述方法的齿轮箱输出轴振动阶次幅值谱图;Figure 5 is a spectrum diagram of the vibration order of the output shaft of the gearbox of the method of Figure 3;
图6为图3所述方法的齿轮箱输出轴振动幅值谱图;Figure 6 is a vibration amplitude spectrum diagram of the gearbox output shaft of the method of Figure 3;
图7为本发明所述的基于啮合频率和频谱校正技术的风电齿轮箱阶次跟踪方法的流程图。7 is a flow chart of a wind power gearbox order tracking method based on meshing frequency and spectrum correction technology according to the present invention.
具体实施方式detailed description
下面结合实施例及附图对本发明作进一步详细的描述,但本发明的实施方式不限于此。The present invention will be further described in detail below with reference to the embodiments and drawings, but the embodiments of the present invention are not limited thereto.
如图7,基于啮合频率和频谱校正技术的风电齿轮箱阶次跟踪方法,具体包含以下顺序的步骤:As shown in FIG. 7, the wind power gear box order tracking method based on the meshing frequency and spectrum correction technology specifically includes the following sequence of steps:
(1)采用振动加速度传感器从齿轮箱箱体上获得高速轴振动加速度信号;(1) obtaining a high-speed shaft vibration acceleration signal from the gear box case by using a vibration acceleration sensor;
(2)对初始段N点振动加速度数据加汉宁窗,进行FFT变换,获得幅值谱;(2) adding a Hanning window to the initial point N-point vibration acceleration data, and performing FFT transformation to obtain an amplitude spectrum;
(3)应用四点能量中信法提取和校正初始段的瞬时啮合频率;(3) Applying a four-point energy intermediate method to extract and correct the instantaneous meshing frequency of the initial segment;
(4)移动汉宁窗截取下一段N点振动加速度数据,进行FFT变换;根据前 一段数据提取的瞬时啮合频率,确定频率搜索范围,提取并校正后一段的瞬时啮合频率,直到分析完所有数据,获得瞬时啮合频率曲线;(4) Moving the Hanning window to intercept the next N-point vibration acceleration data for FFT transformation; The instantaneous meshing frequency of a piece of data extraction, determine the frequency search range, extract and correct the instantaneous meshing frequency of the latter segment, until all the data is analyzed, and obtain the instantaneous meshing frequency curve;
(5)结合齿轮箱齿轮齿数、啮合频率和转频的对应关系,得到瞬时转频曲线;(5) Combining the gear tooth gear number, meshing frequency and frequency conversion, the instantaneous frequency conversion curve is obtained;
(6)根据瞬时转频曲线,计算等角度增量采样对应的时刻(时标);对时域非平稳振动加速度信号进行幅值插值拟合,得到角度域平稳振动加速度信号;(6) Calculate the time (time scale) corresponding to the equal-angle incremental sampling according to the instantaneous frequency-transition curve; perform amplitude interpolation fitting on the time-domain non-stationary vibration acceleration signal to obtain the angular-domain stationary vibration acceleration signal;
(7)对所得到的角域信号进行步骤(2)~(4),校正啮合频率对应阶次及幅值,实现阶次跟踪分析。(7) Perform steps (2) to (4) on the obtained angular domain signal, correct the order frequency and amplitude of the meshing frequency, and implement order tracking analysis.
下面结合实施例对本发明作进一步的描述:The present invention will be further described below in conjunction with the embodiments:
本实施例具体包括以下步骤:This embodiment specifically includes the following steps:
(1)坐标系建立:建立空间坐标系XYZ,x轴正向指向风电齿轮箱输出轴后端,z轴正向竖直向上,x轴正向由右手定则确定;齿轮箱传动结构见图1,图1中z1、z2和z3分别表示各级齿轮系中相应传动齿轮的齿数,详见表2:(1) Coordinate system establishment: establish the space coordinate system XYZ, the x-axis forward direction points to the rear end of the output shaft of the wind turbine gearbox, the z-axis is positively vertical upward, and the x-axis positive direction is determined by the right-hand rule; the gearbox transmission structure is shown in 1. In Figure 1, z1, z2 and z3 respectively represent the number of teeth of the corresponding transmission gears in each gear train. See Table 2 for details:
表2  风电齿轮箱齿轮参数Table 2 Wind turbine gearbox gear parameters
齿轮gear Z1Z1 Z2Z2 Z3Z3
I级行星轮系Class I planetary gear train 22twenty two 3636 9595
II级行星轮系Class II planetary gear train 22twenty two 3939 101101
III级定轴轮系Class III fixed axle train 2929 9898 //
(2)安装传感器:在风电齿轮箱靠近第III级输出轴的箱体表面上安装1个单向加速度传感器,测试方向为z向;传感器连接米勒贝母(BBM)MKII信号采集器,数据采集器连接便携式计算机;(2) Mounting the sensor: Install a unidirectional acceleration sensor on the surface of the casing of the wind turbine gearbox close to the output shaft of the IIIth stage, the test direction is z direction; the sensor is connected to the Miller Fritillary (BBM) MKII signal collector, data The collector is connected to the portable computer;
(3)设定数据采集器的采样频率fs为24000Hz,采样时间长度T为240s,则采样时间间隔Δt=1/fs=1/24000 s,采样点数N=fs·T=5.28×106;采集和同步记录测试点的振动加速度时域信号,记为xn(t),其中n=0,1,2,…,N-1;t=n·Δt;(3) Set the sampling frequency f s of the data collector to 24000 Hz, and the sampling time length T is 240 s, then the sampling time interval Δt=1/f s = 1/24000 s, the number of sampling points N=f s ·T=5.28× 106; when the acquisition and simultaneous recording of the vibration acceleration test point domain signal referred to as x n (t), where n = 0,1,2, ..., N- 1; t = n · Δt;
(4)从xn(t)中截取初始段N′=24000点振动加速度离散序列,记为x1(t);对x1(t)加汉宁窗
Figure PCTCN2014092967-appb-000022
n′=0,1,2,…,N′-1;按公式(1-1)进行N′点FFT变换,获得频谱X1(f),按公式(1-2)得到频谱的离散序列X1(k),见图 3,其中频率分辨率
Figure PCTCN2014092967-appb-000023
(4) Obtain the initial sequence N'=24000 point vibration acceleration discrete sequence from x n (t), denoted as x 1 (t); add x Hanning window to x 1 (t)
Figure PCTCN2014092967-appb-000022
N' = 0, 1, 2, ..., N'-1;N' point FFT transform according to formula (1-1), obtain spectrum X 1 (f), and obtain discrete sequence of spectrum according to formula (1-2) X 1 (k), see Figure 3, where the frequency resolution
Figure PCTCN2014092967-appb-000023
Figure PCTCN2014092967-appb-000024
Figure PCTCN2014092967-appb-000024
Figure PCTCN2014092967-appb-000025
Figure PCTCN2014092967-appb-000025
(5)在X1(k)中搜索到初始段齿轮箱高速轴啮合频率
Figure PCTCN2014092967-appb-000026
为580Hz、对应的峰值X1(
Figure PCTCN2014092967-appb-000027
)为0.5325、谱线号数k为580;应用公式(1-3)求得k号谱线对应功率谱G(580)=0.2835;同理得到k±1对应的功率谱值G(581)=0.203、G(579)=0.1039,k±2号谱线对应的功率谱值G(582)=0.0357、G(578)=0.1014;比较G(k±2),幅值较大者G(km)为G(582),对应的谱线号为km=582:
(5) Search for the initial stage gearbox high speed shaft meshing frequency in X 1 (k)
Figure PCTCN2014092967-appb-000026
580Hz, corresponding peak X 1 (
Figure PCTCN2014092967-appb-000027
) is 0.5325, the spectral number k is 580; the power spectrum G(580)=0.2835 is obtained by applying formula (1-3); the power spectrum value G(581) corresponding to k±1 is obtained by the same reason. =0.203, G(579)=0.1039, the power spectrum value corresponding to the line k±2 is G(582)=0.0357, G(578)=0.1014; comparing G(k±2), the larger amplitude is G( k m ) is G(582), and the corresponding line number is k m =582:
Figure PCTCN2014092967-appb-000028
Figure PCTCN2014092967-appb-000028
(6)根据公式(1-4),采用四点能量重心法对
Figure PCTCN2014092967-appb-000029
进行频率校正,得到校正后的瞬时啮合频率
Figure PCTCN2014092967-appb-000030
(6) According to formula (1-4), the four-point energy center of gravity method is adopted.
Figure PCTCN2014092967-appb-000029
Perform frequency correction to obtain corrected instantaneous meshing frequency
Figure PCTCN2014092967-appb-000030
Figure PCTCN2014092967-appb-000031
Figure PCTCN2014092967-appb-000031
(7)移动汉宁窗w(n′),截取N′=24000点振动数据,记为xi(t),其中前后两段数据xi-1(t)和xi(t)的重叠率e=0.7;按照步骤(4)~(6)对xi(t)中齿轮箱输出轴啮合频率
Figure PCTCN2014092967-appb-000032
进行校正,得到校正后的瞬时啮合频率
Figure PCTCN2014092967-appb-000033
直至分析完xn(t),由
Figure PCTCN2014092967-appb-000034
构成齿轮箱输出轴的瞬时啮合频率曲线,记为
Figure PCTCN2014092967-appb-000035
,见图4;
(7) Move the Hanning window w(n') and intercept the N'=24000 point vibration data, denoted as x i (t), where the overlap of the two pieces of data x i-1 (t) and x i (t) Rate e=0.7; according to steps (4)~(6), the gearbox output shaft meshing frequency in x i (t)
Figure PCTCN2014092967-appb-000032
Calibrate to obtain the corrected instantaneous meshing frequency
Figure PCTCN2014092967-appb-000033
End until analysis x n (t), by the
Figure PCTCN2014092967-appb-000034
The instantaneous meshing frequency curve of the output shaft of the gearbox is recorded as
Figure PCTCN2014092967-appb-000035
, see Figure 4;
(8)根据公式(1-5),获得齿轮箱输出轴的瞬时转频曲线,记为
Figure PCTCN2014092967-appb-000036
按公式(1-6)计算出采集时间T=200s内齿轮箱输出轴转过的总图数R为5300转:
(8) According to formula (1-5), obtain the instantaneous frequency conversion curve of the gearbox output shaft, recorded as
Figure PCTCN2014092967-appb-000036
According to formula (1-6), calculate the total number of images R of the gearbox output shaft after the acquisition time T=200s is 5300 rpm:
Figure PCTCN2014092967-appb-000037
Figure PCTCN2014092967-appb-000037
Figure PCTCN2014092967-appb-000038
Figure PCTCN2014092967-appb-000038
(9)设定每转的采样点数fs_o=1024,则等角度间隔Δθ=1/fs_o=1/1024转;按Δθ对R(t)等角度离散化,得到M=R·fs_o=5.4625×106点离散序列R(i·Δθ);结合等角度间隔序列R(i·Δθ)和等时间间隔序列xn(t),应用三次样条插值法,获得M点等角度间隔Δθ对应的振动加速度幅值序列ym(θ);(9) Set the number of sampling points per revolution f s_o = 1024, then the equal-angle interval Δθ = 1 / f s_o = 1 / 1024 rpm; discard the angle of R (t) by Δθ to obtain M = R · f s_o =5.4625×10 6- point discrete sequence R(i·Δθ); combined with the equiangular interval sequence R(i·Δθ) and the isochronous sequence x n (t), the cubic spline interpolation method is used to obtain the equiangular interval of M points. Δθ corresponding vibration acceleration amplitude sequence y m (θ);
(10)设定作阶次分析的转数r=40,则阶次分辨率ΔO=1/r=0.025,阶次谱线数M′=r·fs_o=40960;应用M′点汉宁窗
Figure PCTCN2014092967-appb-000039
从ym(θ)截取一段离散数据段Yi(θ);对yi(θ)进行FFT变换得到阶次谱,见图5,啮合频率fm前三倍频对应的阶次Om及其幅值Ym(O)分别为(29,0.5711)、(57,0.1141)和(87,0.1987);
(10) Set the number of revolutions for order analysis r=40, then the order resolution ΔO=1/r=0.025, the number of order lines M′=r·f s_o =40960; apply M′ point Hanning window
Figure PCTCN2014092967-appb-000039
Taken from y m (θ) for some discrete data segment Y i (θ); for y i (θ) performing an FFT order spectrum obtained, shown in Figure 5, engage frequency f m corresponds to the order of three multiplier and O m Its amplitude Y m (O) is (29, 0.5711), (57, 0.1141) and (87, 0.1987);
Figure PCTCN2014092967-appb-000040
Figure PCTCN2014092967-appb-000040
当以齿轮箱第III级输出轴为参考轴进行阶次分析时,第III级啮合频率对应阶次的理论值等于啮合齿轮的齿数。在本实例实施中,第III级输出轴的啮合齿轮的齿数为29,因此啮合频率前三倍频对应阶次的理论值分别为29、58和87阶。从图5可知,采用本发明所用的算法得到的实测啮合频率对应阶次与理论值基本一致,验证了本发明所用算法的有效性。When the order analysis is performed with the gearbox's third-stage output shaft as the reference axis, the theoretical value of the third-order meshing frequency corresponding to the order is equal to the number of teeth of the meshing gear. In the embodiment of the present example, the number of teeth of the meshing gear of the output shaft of the third stage is 29, so the theoretical values of the order of the first three times of the meshing frequency are 29, 58 and 87 steps, respectively. It can be seen from Fig. 5 that the corresponding measured meshing frequency obtained by the algorithm used in the present invention is substantially consistent with the theoretical value, and the effectiveness of the algorithm used in the present invention is verified.
从图6所示原始频谱,可知在第III级啮合频率三倍频频带内存在频率模糊现象,这是快速傅里叶变换处理非平稳振动信号的缺陷。采用本发明算法得到的阶次谱(见图5)在啮合频率各倍频附近频带内的频率成分清晰,且与参考轴转频无关的频率成分得到有效抑制,体现了本发明所用算法的优越性。From the original spectrum shown in Fig. 6, it can be seen that there is a frequency blur phenomenon in the triple frequency band of the IIIth meshing frequency, which is a defect of the fast Fourier transform processing the non-stationary vibration signal. The order spectrum obtained by the algorithm of the present invention (see FIG. 5) has clear frequency components in the frequency band around the multiple frequency of the meshing frequency, and the frequency components unrelated to the reference axis frequency conversion are effectively suppressed, which embodies the superiority of the algorithm used in the present invention. Sex.
阶次分析算法的精度主要取决于参考轴瞬时转频。通过对比实测值和理论值,可知阶次分析结果精度高,间接验证了本发明采用的瞬时转频估计算法具有较高的精度,能有效测量风电齿轮箱的转速。The accuracy of the order analysis algorithm depends mainly on the reference axis instantaneous frequency shift. By comparing the measured values with the theoretical values, it can be seen that the order analysis results have high precision, which indirectly verifies that the instantaneous frequency shift estimation algorithm adopted by the invention has high precision and can effectively measure the rotational speed of the wind power gear box.
本发明可克服风电齿轮箱难以直接提取参考轴瞬时转频的缺陷,转频测量方法成本低、通用性更好,阶次分析抗噪性能高、结果精确可靠。 The invention can overcome the defect that the wind power gear box is difficult to directly extract the instantaneous frequency conversion of the reference axis, and the frequency conversion measurement method has low cost and good versatility, and the order analysis has high anti-noise performance and accurate and reliable results.
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。 The above embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and combinations thereof may be made without departing from the spirit and scope of the invention. Simplifications should all be equivalent replacements and are included in the scope of the present invention.

Claims (4)

  1. 基于啮合频率和频谱校正技术的风电齿轮箱阶次跟踪方法,其特征在于,包含以下顺序的步骤:A wind power gearbox order tracking method based on meshing frequency and spectrum correction technology, characterized in that it comprises the following sequence of steps:
    (1)采用振动加速度传感器从齿轮箱箱体上获得高速轴振动加速度信号;(1) obtaining a high-speed shaft vibration acceleration signal from the gear box case by using a vibration acceleration sensor;
    (2)对初始段N点振动加速度数据加汉宁窗,进行FFT变换,获得幅值谱;(2) adding a Hanning window to the initial point N-point vibration acceleration data, and performing FFT transformation to obtain an amplitude spectrum;
    (3)应用四点能量中信法提取和校正初始段的瞬时啮合频率;(3) Applying a four-point energy intermediate method to extract and correct the instantaneous meshing frequency of the initial segment;
    (4)移动汉宁窗截取下一段N点振动加速度数据,进行FFT变换;根据前一段数据提取的瞬时啮合频率,确定频率搜索范围,提取并校正后一段的瞬时啮合频率,直到分析完所有数据,获得瞬时啮合频率曲线;(4) Move the Hanning window to intercept the next N-point vibration acceleration data, and perform FFT transformation; determine the frequency search range based on the instantaneous meshing frequency extracted from the previous segment of data, and extract and correct the instantaneous meshing frequency of the subsequent segment until all data is analyzed. , obtaining a transient meshing frequency curve;
    (5)结合齿轮箱齿轮齿数、啮合频率和转频的对应关系,得到瞬时转频曲线;(5) Combining the gear tooth gear number, meshing frequency and frequency conversion, the instantaneous frequency conversion curve is obtained;
    (6)根据瞬时转频曲线,计算等角度增量采样对应的时刻;对时域非平稳振动加速度信号进行幅值插值拟合,得到角度域平稳振动加速度信号;(6) Calculate the time corresponding to the equal-angle incremental sampling according to the instantaneous frequency-transition curve; perform amplitude interpolation on the non-stationary vibration acceleration signal in the time domain to obtain the angular vibration acceleration signal;
    (7)对所得到的角域信号进行步骤(2)~(4),校正啮合频率对应阶次及幅值,实现阶次跟踪分析。(7) Perform steps (2) to (4) on the obtained angular domain signal, correct the order frequency and amplitude of the meshing frequency, and implement order tracking analysis.
  2. 根据权利要求1所述的基于啮合频率和频谱校正技术的风电齿轮箱阶次跟踪方法,其特征在于,具体包含以下顺序的步骤:The wind power gearbox order tracking method based on the meshing frequency and spectrum correction technology according to claim 1, characterized in that it comprises the following sequence of steps:
    (1)坐标系建立:建立空间坐标系XYZ,X轴正向指向风电齿轮箱输出轴后端,Z轴正向竖直向上,X轴正向由右手定则确定;(1) Coordinate system establishment: establish the space coordinate system XYZ, the X axis points to the rear end of the wind turbine gearbox output shaft, the Z axis is positive and vertical upward, and the X axis is determined by the right hand rule;
    (2)安装传感器:在风电齿轮箱靠近输出轴的箱体表面上安装1个单向加速度传感器,测试方向为Z向;依次连接传感器、数据采集器和便携式计算机;(2) Mounting the sensor: Install a one-way acceleration sensor on the surface of the wind power gear box near the output shaft, the test direction is Z direction; connect the sensor, data collector and portable computer in turn;
    (3)在风电场实际运行风电机组上,令齿轮箱输出轴的工作转速为S;设数据采集器的采样频率为fs,采样时间长度T在100~240s内,则采样时间间隔Δt=1/fs,采样点数N=fs·T;采集和同步记录测试点的振动加速度时域信号,记为xn(t),其中n=0,1,2,…,N-1;t=n·Δt;(3) on a wind farm the actual operation of the wind turbine, so that the gearbox output shaft of the operating speed is S; sampling frequency of the data collector is f s, the length of the sampling time T is within 100 ~ 240s, the sampling time interval Δt = 1/f s , number of sampling points N=f s ·T; acquisition and synchronization record the vibration acceleration time domain signal of the test point, denoted as x n (t), where n=0,1,2,...,N-1; t=n·Δt;
    (4)从xn(t)中截取初始段N′点振动加速度信号离散序列,记为x1(t);对x1(t)加汉宁窗
    Figure PCTCN2014092967-appb-100001
    按公式(1-1)进行N′点FFT变换,获得频谱X1(f),按公式(1-2)得到频谱的离散序列X1(k);
    (4) Obtain a discrete sequence of the initial segment N' point vibration acceleration signal from x n (t), denoted as x 1 (t); add xanning window to x 1 (t)
    Figure PCTCN2014092967-appb-100001
    Perform a N' point FFT transform according to formula (1-1) to obtain a spectrum X 1 (f), and obtain a discrete sequence of spectra X 1 (k) according to formula (1-2);
    Figure PCTCN2014092967-appb-100002
    Figure PCTCN2014092967-appb-100002
    Figure PCTCN2014092967-appb-100003
    Figure PCTCN2014092967-appb-100003
    (5)在X1(k)中搜索齿轮箱高速轴啮合频率
    Figure PCTCN2014092967-appb-100004
    对应的峰值
    Figure PCTCN2014092967-appb-100005
    和谱线号数k;应用公式(1-3)求得功率谱G(k);同理得到k±1和k±2号谱线对应的功率谱值G(k±1)和G(k±2);比较G(k±2),取幅值较大者定义为G(km),对应的谱线号为km
    (5) Search for the high-speed shaft meshing frequency of the gearbox in X 1 (k)
    Figure PCTCN2014092967-appb-100004
    Corresponding peak
    Figure PCTCN2014092967-appb-100005
    And the line number k; the power spectrum G(k) is obtained by applying the formula (1-3); similarly, the power spectrum values G(k±1) and G corresponding to the lines k±1 and k±2 are obtained. k±2); compare G(k±2), the larger the amplitude is defined as G(k m ), and the corresponding line number is k m ;
    Figure PCTCN2014092967-appb-100006
    Figure PCTCN2014092967-appb-100006
    (6)根据公式(1-4),采用四点能量重心法对
    Figure PCTCN2014092967-appb-100007
    进行频率校正,得到校正后的瞬时啮合频率
    Figure PCTCN2014092967-appb-100008
    (6) According to formula (1-4), the four-point energy center of gravity method is adopted.
    Figure PCTCN2014092967-appb-100007
    Perform frequency correction to obtain corrected instantaneous meshing frequency
    Figure PCTCN2014092967-appb-100008
    Figure PCTCN2014092967-appb-100009
    Figure PCTCN2014092967-appb-100009
    (7)移动汉宁窗w(n′),截取N′点振动数据,记为xi(t),其中前后两段数据xi-1(t)和xi(t)的重叠率为e;按照步骤(4)~(6)对xi(t)中齿轮箱输出轴啮合频率
    Figure PCTCN2014092967-appb-100010
    进行校正,得到校正后的瞬时啮合频率
    Figure PCTCN2014092967-appb-100011
    直至分析完xn(t),由
    Figure PCTCN2014092967-appb-100012
    构成齿轮箱输出轴的瞬时啮合频率曲线,记为
    Figure PCTCN2014092967-appb-100013
    (7) Moving the Hanning window w(n'), intercepting the N' point vibration data, denoted as x i (t), where the overlap ratio of the two pieces of data x i-1 (t) and x i (t) e; according to steps (4) ~ (6) on the gearbox output shaft meshing frequency in x i (t)
    Figure PCTCN2014092967-appb-100010
    Calibrate to obtain the corrected instantaneous meshing frequency
    Figure PCTCN2014092967-appb-100011
    Until the analysis of x n (t), by
    Figure PCTCN2014092967-appb-100012
    The instantaneous meshing frequency curve of the output shaft of the gearbox is recorded as
    Figure PCTCN2014092967-appb-100013
    (8)根据公式(1-5),获得齿轮箱输出轴的瞬时转频曲线,记为
    Figure PCTCN2014092967-appb-100014
    按公式(1-6)计算采集时间T内时刻t齿轮箱输出轴转过的圈数,记为R(t):
    (8) According to formula (1-5), obtain the instantaneous frequency conversion curve of the gearbox output shaft, recorded as
    Figure PCTCN2014092967-appb-100014
    Calculate the number of turns of the gearbox output shaft at time t in the acquisition time T according to formula (1-6), denoted as R(t):
    Figure PCTCN2014092967-appb-100015
    Z:齿数              (1-5)
    Figure PCTCN2014092967-appb-100015
    Z: Number of teeth (1-5)
    Figure PCTCN2014092967-appb-100016
    Figure PCTCN2014092967-appb-100016
    (9)设定每转的采样点数为fs_o,则以转为单位的等角度间隔为Δθ=1/fs_o;按Δθ对R(t)等角度离散化,得到M点离散序列R(i·Δθ),(i=0,1,2,…,M-1),其 中M=R1max·fs_o;结合等角度间隔序列R(t)和等时间间隔序列xn(t),应用三次样条插值法,获得M点等角度间隔Δθ对应的振动加速度幅值序列,记为ym(θ);(9) Set the number of sampling points per revolution to f s_o , then the equal-angle interval in units of rotation is Δθ=1/f s_o ; discretize the angle of R(t) by Δθ to obtain the discrete sequence R of M points ( i · Δθ), (i = 0,1,2, ..., M-1), where M = R1 max · f s_o; equal angular intervals binding sequence R (t) and the sequence of time intervals, etc. x n (t), Applying the cubic spline interpolation method to obtain the vibration acceleration amplitude sequence corresponding to the equiangular interval Δθ of the M point, denoted as y m (θ);
    (10)设定作阶次分析的转数为r,则阶次分辨率ΔO=1/r,阶次谱线数M′=r·fs_o;应用M′点汉宁窗
    Figure PCTCN2014092967-appb-100017
    从ym(θ)截取离散数据段,记为Yi(θ);按照步骤(4)~(7)的方法,对yi(θ)进行FFT变换、四点能量重心法校正瞬时啮合频率fm对应的阶次Om,并按公式(1-7)校正阶次幅值Ym(O):
    (10) Set the number of revolutions for the order analysis to be r, then the order resolution ΔO=1/r, the order line number M′=r·f s_o ; apply the M′ point Hanning window
    Figure PCTCN2014092967-appb-100017
    Obtain the discrete data segment from y m (θ), denoted as Y i (θ); perform FFT transformation on y i (θ) and correct the instantaneous meshing frequency by four-point energy centroid method according to the methods of steps (4) to (7) f m corresponds to the order O m, and press the formula (1-7) correcting the order of magnitude of Y m (O):
    Figure PCTCN2014092967-appb-100018
    Figure PCTCN2014092967-appb-100018
  3. 根据权利要求1所述的基于啮合频率和频谱校正技术的风电齿轮箱阶次跟踪方法,其特征在于:所述的齿轮箱是行星轮系+定轴轮系的多级复合式传动结构,且作为输出轴的高速轴是定轴轮系传动。The wind power gear box order tracking method based on the meshing frequency and spectrum correction technology according to claim 1, wherein the gear box is a multi-stage hybrid transmission structure of a planetary gear train + a fixed axle train system, and The high speed shaft as the output shaft is the fixed shaft train.
  4. 根据权利要求1所述的基于啮合频率和频谱校正技术的风电齿轮箱阶次跟踪方法,其特征在于:所述的齿轮箱高速轴正常工作转速S为1000r/min至1800r/min。 The wind power gear box order tracking method based on the meshing frequency and spectrum correction technology according to claim 1, wherein the gearbox high speed shaft normal working speed S is from 1000 r/min to 1800 r/min.
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