WO2015194617A1 - Aqueous emulsion, coating film, hardened product and laminate - Google Patents
Aqueous emulsion, coating film, hardened product and laminate Download PDFInfo
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- WO2015194617A1 WO2015194617A1 PCT/JP2015/067554 JP2015067554W WO2015194617A1 WO 2015194617 A1 WO2015194617 A1 WO 2015194617A1 JP 2015067554 W JP2015067554 W JP 2015067554W WO 2015194617 A1 WO2015194617 A1 WO 2015194617A1
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- C—CHEMISTRY; METALLURGY
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/043—Improving the adhesiveness of the coatings per se, e.g. forming primers
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- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/02—Polyalkylene oxides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/04—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B25/08—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/44—Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F289/00—Macromolecular compounds obtained by polymerising monomers on to macromolecular compounds not provided for in groups C08F251/00 - C08F287/00
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/10—Esters; Ether-esters
- C08K5/101—Esters; Ether-esters of monocarboxylic acids
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- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/10—Esters; Ether-esters
- C08K5/11—Esters; Ether-esters of acyclic polycarboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/15—Heterocyclic compounds having oxygen in the ring
- C08K5/151—Heterocyclic compounds having oxygen in the ring having one oxygen atom in the ring
- C08K5/1515—Three-membered rings
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/20—Carboxylic acid amides
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/29—Compounds containing one or more carbon-to-nitrogen double bonds
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
- C08L101/02—Compositions of unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
- C08L101/04—Compositions of unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups containing halogen atoms
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D171/00—Coating compositions based on polyethers obtained by reactions forming an ether link in the main chain; Coating compositions based on derivatives of such polymers
- C09D171/02—Polyalkylene oxides
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D201/00—Coating compositions based on unspecified macromolecular compounds
- C09D201/02—Coating compositions based on unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
- C09D201/04—Coating compositions based on unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups containing halogen atoms
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/47—Levelling agents
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/48—Stabilisers against degradation by oxygen, light or heat
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/54—Aqueous solutions or dispersions
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2666/00—Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
- C08L2666/66—Substances characterised by their function in the composition
- C08L2666/78—Stabilisers against oxidation, heat, light or ozone
Definitions
- Patent Document 1 describes an aqueous emulsion containing an acid-modified chlorinated polyolefin that can be used as an adhesive. However, such an aqueous emulsion could not adhere to adherends or adherends with sufficient strength.
- the present invention includes the following inventions.
- the aqueous emulsion of the present invention contains a reactive surfactant (A) represented by the following formula (I), a polymer (B) containing a halogen atom, and water (C).
- A reactive surfactant represented by the following formula (I)
- B polymer containing a halogen atom
- C water
- Z represents a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, or —SO 3 M (M is a hydrogen atom, NH 4 or an alkali metal).
- M is a hydrogen atom, NH 4 or an alkali metal.
- the content of the compound (D) having a polymerizable group with respect to 100 parts by mass of the polymer (B) containing a halogen atom is preferably 50 to 10,000 parts by mass.
- the total content of the polymer (B) containing a halogen atom and the mass part of the compound (D) having a polymerizable group has a polymer (B) containing a halogen atom and a polymerizable group.
- the content is preferably 0.1% by mass to 70% by mass with respect to the total mass of the compound (D) and water (C).
- the polymer (B) containing a halogen atom is preferably made of a halogenated rubber.
- the polymer (B) containing a halogen atom is preferably made of a chlorinated rubber.
- a cured product according to [21] one or more adhesive layers, and a second substrate are laminated in this order on a first substrate made of an olefin polymer. Laminated body.
- the first substrate made of an ethylene / vinyl acetate copolymer On the first substrate made of an ethylene / vinyl acetate copolymer, the cured product according to [21], one or more adhesive layers thereon, and a second substrate A laminated body laminated in this order.
- a method for forming a coating film comprising applying the aqueous emulsion according to any one of [1] to [19] onto a substrate and drying.
- Examples of the aralkyl group represented by R 1 include a benzyl group, a phenethyl group, a phenylpropyl group, a naphthylmethyl group, and a naphthylethyl group.
- Examples of the alkylene group having 1 to 10 carbon atoms represented by R 2 include divalent groups corresponding to the groups exemplified as the alkyl group of R 1 .
- Examples of the reactive surfactant represented by the formula (I) include polyoxyethylene alkyl ether, sulfosuccinic acid ester salt of polyoxyethylene alkyl ether, sulfuric acid ester salt of polyoxyethylene alkyl ether, polyoxyethylene phenyl ether, Polyoxyethylene phenyl ether sulfosuccinate ester salt, polyoxyethylene phenyl ether sulfate ester salt, polyoxyethylene alkyl phenyl ether, polyoxyethylene alkyl phenyl ether sulfosuccinate ester salt, polyoxyethylene alkyl phenyl ether sulfate ester salt , Polyoxyethylene aralkyl phenyl ether, sulfosuccinic acid ester salt of polyoxyethylene aralkyl phenyl ether, polyoxyethylene aralkyl phenyl ether Kilphenyl ether sulfate ester salt, polyoxyethylene alkylphenyl
- reactive surfactants are preferably polyoxyethylene phenyl ether type from the viewpoint of emulsifying properties, and it is particularly preferable to use unsaturated sulfonates having a structure in which 5 to 20 moles of alkylene oxide chains are polymerized. preferable.
- Z represents a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, or —SO 3 M (M is a hydrogen atom, NH 4 or an alkali metal).
- X is preferably a carbonyloxy group
- R 5 is more preferably a linear alkyl group having 1 to 12 carbon atoms
- R 4 is an alkyl group having 1 to 4 carbon atoms
- X is preferably an oxycarbonyl group
- R 5 is an alkylene group which is branched having 1 to 16 carbon atoms, alkylene groups the branch Is more preferably replaced by an oxygen atom, a carbonyl group or both groups.
- R 1 , R 3 and Z represent the same meaning as defined for formula (I), R 7 represents a linear or branched alkylene group having 1 to 8 carbon atoms, and the methylene group contained in the alkylene group may be replaced with an oxygen atom, a carbonyl group, or both groups.
- Polymer containing halogen atom examples include halides of olefin polymers, halides of vinyl copolymers, and halogenated rubbers. Preferably, it is a halogenated rubber.
- a halogen atom used for halogenation chlorine and bromine are preferable, and chlorine is more preferable.
- the olefin polymer is a resin obtained by polymerizing an olefin, and has, for example, a homopolymer having a structural unit derived from an ⁇ -olefin having 2 to 20 carbon atoms and a structural unit derived from an ⁇ -olefin having 2 to 20 carbon atoms.
- a copolymer is mentioned.
- polyethylene examples include high density polyethylene, medium density polyethylene, low density polyethylene, ultra low density polyethylene, linear low density polyethylene, and ultra high molecular weight polyethylene.
- polypropylene examples include isotactic (isotactic) polypropylene, syndiotactic polypropylene, and atactic polypropylene.
- an ⁇ -olefin copolymer such as ethylene-propylene copolymer, propylene-1-butene copolymer, ethylene-1-butene copolymer, ethylene-1-octene copolymer, ethylene-1-hexene copolymer or a modified copolymer thereof, Examples thereof include a copolymer with a copolymerizable monomer, a modified copolymer thereof, or a mixture of two or more thereof.
- the ethylene-vinyl acetate copolymer is a copolymer of ethylene and vinyl acetate, and has different properties depending on the vinyl acetate content.
- Such ethylene-vinyl acetate copolymers include those having various vinyl acetate contents and shapes (films, blocks, fibers, foams).
- the ethylene-vinyl acetate copolymer may contain a polymer such as polyolefin.
- Preferred polyolefins include ethylene-octene copolymers, ethylene-butene copolymers, polypropylene and polyethylene.
- Examples of the monomer copolymerizable with ⁇ -olefin include unsaturated carboxylic acid, unsaturated carboxylic acid salt, unsaturated carboxylic acid ester, unsaturated carboxylic acid amide, vinyl ester, carbon monoxide and the like.
- unsaturated carboxylic acids such as acrylic acid, methacrylic acid, fumaric acid, itaconic acid, monomethyl maleate, monoethyl maleate, maleic anhydride, itaconic anhydride, lithium of these unsaturated carboxylic acids, sodium, Salts of monovalent metals such as potassium, salts of polyvalent metals such as magnesium, calcium and zinc, methyl acrylate, ethyl acrylate, isopropyl acrylate, isobutyl acrylate, nbutyl acrylate, isooctyl acrylate, methyl methacrylate , Ethyl acrylate, isobutyl methacrylate, dimethyl maleate and other unsaturated carboxylic acid esters, vinyl acetate, vinyl propionate and other vinyl esters, carbon monoxide, sulfur dioxide and the like.
- unsaturated carboxylic acids such as acrylic acid, methacrylic acid, fumaric acid, itaconic acid, monomethyl maleate, monoe
- the copolymerizable monomer and ⁇ -olefin may be used alone or in combination of two or more.
- the halide of the olefin polymer may be an acid-modified halogenated polyolefin.
- the acid-modified halogenated polyolefin is obtained by graft copolymerizing at least one selected from polypropylene and a propylene- ⁇ -olefin copolymer with at least one selected from ⁇ , ⁇ -unsaturated carboxylic acid and its anhydride. After obtaining the modified polyolefin, it is obtained by halogenating the acid-modified polyolefin.
- the propylene- ⁇ -olefin copolymer is a copolymer of propylene as a main component and ⁇ -olefin.
- ⁇ -olefins include ethylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-decene, 1-dodecene, 1-hexadecene, and 4-methyl-1-pentene.
- Examples include ⁇ -olefins having 2 or 4 to 20 carbon atoms.
- ⁇ , ⁇ -unsaturated carboxylic acid and its acid anhydride include maleic acid, maleic anhydride, fumaric acid, citraconic acid, citraconic anhydride, mesaconic acid, itaconic acid, itaconic anhydride, aconitic acid, aconitic anhydride, Examples include hymic anhydride. Among these, maleic anhydride and itaconic anhydride are preferable.
- the content of the component derived from the ⁇ , ⁇ -unsaturated carboxylic acid and its acid anhydride in the acid-modified halogenated polyolefin is preferably 0.6 to 10% by mass. When it is 10% by mass or less, the hydrophilicity of the acid-modified halogenated polyolefin is lowered, and the water resistance of the coating film obtained from the target composition may be improved. On the other hand, when the content is 0.4% by mass or more, the dispersibility of the acid-modified halogenated polyolefin in water becomes stable and an aqueous emulsion can be easily produced.
- Halogenation can be performed, for example, by dissolving a polyolefin or an acid-modified polyolefin in a halogen-based solvent and blowing a halogen gas in the presence or absence of a radical generator.
- Halogenated rubber One kind of halogenated rubber may be used, or two or more kinds thereof may be combined.
- Examples of the halogen atom used for the halogenation include chlorine and bromine, with chlorine being preferred.
- the halogenated rubber may or may not have a melting point, but preferably has a melting point. Melting
- the halogenated rubber preferably does not have a carboxy group and a carboxylic anhydride structure.
- the halogenated rubber preferably does not have a carboxy group and a carboxylic anhydride structure.
- these diene rubbers may be used alone or in combination of two or more. If necessary, reinforcing agents such as clay, carbon black or silica, silane coupling agents, anti-aging agents, softeners, zinc white, stearic acid, vulcanization accelerators, vulcanizing agents, sulfur, etc. may be blended appropriately. Also good.
- reinforcing agents such as clay, carbon black or silica, silane coupling agents, anti-aging agents, softeners, zinc white, stearic acid, vulcanization accelerators, vulcanizing agents, sulfur, etc. may be blended appropriately. Also good.
- the halogenated rubber has a polystyrene equivalent weight average molecular weight of usually 1000 or more, preferably 3000 or more, more preferably 5000 or more, and further preferably 10,000 or more. Moreover, it is 400000 or less normally, Preferably it is 200000 or less.
- the weight average molecular weight in terms of polystyrene can be measured by gel permeation chromatography (GPC).
- aqueous emulsion of the present invention when used as a water-based adhesive, sufficient adhesive strength can be secured, and an excessive increase in viscosity can be suppressed to adhere to an adherend. Sufficient sex can be secured.
- Examples of the compound (D) having a polymerizable group include compounds having an ethylenically unsaturated double bond, epoxy compounds, oxetane compounds, glycidyl ether compounds, and the like. These compounds may be used alone or in combination of two or more.
- a compound having at least one ethylenically unsaturated double bond is preferable.
- the compound having an ethylenically unsaturated double bond preferably has 1 to 10 ethylenically unsaturated double bonds, more preferably 1 to 6, still more preferably 1 to 3, and still more preferably 1 to Have two.
- Compounds having one ethylenically unsaturated double bond include heterocyclic ethylenically unsaturated compounds (for example, N-vinyl-nitrogen-containing heterocycles such as N-methylpyrrolidone, N-vinylpyridine and N-vinylcaprolactam).
- heterocyclic ethylenically unsaturated compounds for example, N-vinyl-nitrogen-containing heterocycles such as N-methylpyrrolidone, N-vinylpyridine and N-vinylcaprolactam.
- an aromatic epoxide and an alicyclic epoxide are preferable and an alicyclic epoxide is more preferable from a viewpoint of being excellent in a cure rate.
- Additives include surfactants, photopolymerization initiators, light stabilizers, UV curable oligomers, fluorescent brighteners, leveling agents, basic compounds, organic solvents, crosslinking agents, photosensitizers, other resins, Phenol stabilizer, phosphite stabilizer, amine stabilizer, amide stabilizer, anti-aging agent, weathering stabilizer, antiseptic, anti-settling agent, antioxidant, thermal stabilizer, thixotropic agent, thickening Agents, antifoaming agents, viscosity modifiers, weathering agents, pigment dispersants, antistatic agents, lubricants, nucleating agents, flame retardants, oil agents, dyes, curing agents; transition metal compounds such as titanium oxide (rutile type) and zinc oxide Pigments such as carbon black; glass fibers, carbon fibers, potassium titanate fibers, wollastonite, calcium carbonate, calcium sulfate, talc, glass flakes, barium sulfate, clay, kaolin, fine powder si
- the polymer (B) containing a halogen atom contains other resins
- at least a part of the polymer (B) containing a halogen atom is dissolved in the compound (D) or dispersoid having a polymerizable group.
- at least a part of other additives such as resins may be dissolved.
- Filtration with a filter is preferably performed after heating to a temperature equal to or higher than the melting point of the compound (D) having a polymerizable group contained in the aqueous emulsion.
- a photopolymerization initiator is a compound that generates an active species by the action of light, a photo radical generator that generates an active radical by the action of light, a photo acid generator that generates an acid by the action of light, and the action of light. Examples include photobase generators that generate bases.
- sulfonium salt examples include triphenylsulfonium hexafluoroacylate, triphenylsulfonium hexafluoroborate, triphenylsulfonium tetrafluoroborate, triphenylsulfonium tetrakis (pentafluorobenzyl) borate, methyldiphenylsulfonium tetrafluoroborate, methyldiphenylsulfonium.
- a commercially available urethane acrylate oligomer can be used.
- Examples of commercially available urethane acrylate oligomers include CN929, CN965, CN968, CN981A75, CN985B88, CN991, CN970AH75, CN975, CN992, CN994 and CN9165 (Sartomer), U-4HA and U-6HA (manufactured by Shin-Nakamura Chemical Co., Ltd.) AH-600, UA-306H, UA-306T, UA-306I, UA-510H, UF-8001G, DAUA-167 (manufactured by Kyoeisha Chemical Co., Ltd.) and the like.
- organic amine compounds include triethylamine, N, N-dimethylethanolamine, aminoethanolamine, N-methyl-N, N-diethanolamine, isopropylamine, iminobispropylamine, ethylamine, diethylamine, 3-ethoxypropylamine, 3- Examples include diethylaminopropylamine, sec-butylamine, propylamine, methylaminopropylamine, 3-methoxypropylamine, monoethanolamine, morpholine, N-methylmorpholine and N-ethylmorpholine. N, N-dimethylethanolamine is preferable.
- the metal hydroxide include lithium hydroxide, potassium hydroxide and sodium hydroxide. Basic compounds are readily available from the market.
- Alcohols such as isopropyl alcohol and n-butanol; glycol solvents such as ethylene glycol, diethylene glycol, triethylene glycol and propylene glycol; methyl cellosolve, cellosolve, butyl cellosolve, dioxane, MTBE (methyl tertiary butyl ether) and butyl carbitol Cellosolve solvents; diethylene glycol monomethyl ether, triethylene glycol monomethyl ether, propylene glycol monomethyl ether and 3-methyl And glycol solvents such as xyl-3-methyl-1-butanol; and glycol ester solvents such as ethylene glycol monomethyl ether acetate, PMA (propylene glycol monomethyl ether acetate), diethylene glycol monobutyl ether acetate, and diethylene glycol monoethyl ether acetate. It is done. These may be used alone or in combination.
- ⁇ Crosslinking agent> By including a crosslinking agent, there exists a tendency which adhesiveness, the water resistance of an adhesive bond layer, and the solvent resistance of an adhesive bond layer improve more.
- the crosslinking agent include epoxy compounds, polyisocyanate compounds, oxazoline compounds, aziridine compounds, carbodiimide compounds, active methylol compounds, active alkoxymethyl compounds, metal chelates, hydrazide compounds, and hydrazine compounds.
- Preferred are aliphatic polyisocyanate compounds, carbodiimide compounds, oxazoline group-containing compounds, hydrazide compounds, and hydrazine compounds. Of these, aqueous (water-soluble or water-dispersible) ones are more preferable. If necessary, these crosslinking agents may be used alone or in combination.
- carbodiimide-based crosslinking agents include Nisshinbo Chemical Co., Ltd .: Carbodilite (SV-02, V-02, V-02-L, V-04, E-01, E-02), etc. Can be mentioned.
- the content is 100 parts by mass of the total of the parts by mass of the polymer (B) containing a halogen atom and the compounds (D) having a polymerizable group.
- it is preferably 30 parts by mass or less, more preferably 15 parts by mass or less, still more preferably 10 parts by mass or less, and still more preferably 5 parts by mass or less.
- the aqueous emulsion of the present invention may contain other resins as long as the intended properties are not impaired.
- Other resins include ethylene-vinyl ester resin, styrene-maleic acid resin, (meth) acrylic resin, polystyrene, polyvinyl acetate, polyurethane, ethylene-vinyl ester resin, polyurea, acrylonitrile butadiene styrene resin, butyl rubber, modified rubber.
- the ethylene-vinyl ester resin may contain monomer units copolymerizable therewith.
- the monomer unit include vinyl halides such as vinyl chloride, monomers having a small amount of a functional group such as an amide group, and (meth) acrylic acid esters.
- the ethylene-vinyl ester resin copolymer include VINNOL E15 / 45, E15 / 45M, E15 / 48A, H15 / 42, H15 / 50, H11 / 59, H14 / 36, H40 / 50, H40 / 55, H40 / 60, H30 / 48M (Wacker Chemie AG) and the like.
- styrene-maleic resin examples include Alastar 700 and 703S (manufactured by Arakawa Chemical Industries, Ltd., SMA (registered trademark) 1000, SMA (registered trademark) 2000, SMA (registered trademark) 3000 (manufactured by Cray Valley's Company). Etc.
- Examples of the resin having a structural unit derived from an ⁇ -olefin having 2 to 20 carbon atoms include polyethylene (PE), high density polyethylene (HDPE), medium density polyethylene (MDPE), low density polyethylene (LDPE), and linear low density. Homopolymers such as polyethylene, ultra high molecular weight polyethylene and polypropylene (PP), isotactic (isotactic) polypropylene, syndiotactic polypropylene and atactic polypropylene, ethylene-propylene copolymer, propylene-1-butene copolymer, ethylene ⁇ -olefin copolymers such as a 1-butene copolymer, an ethylene-1-octene copolymer and an ethylene-1-hexene copolymer, and an ⁇ -olefin having 2 to 20 carbon atoms and the ⁇ -olefin Copolymers of monomers copolymerizable with olefins It is below.
- the copolymer of an ⁇ -olefin having 2 to 20 carbon atoms and a monomer copolymerizable with the ⁇ -olefin may contain one type of each monomer or two or more types. It may be a thing.
- the resin having a structural unit derived from an ⁇ -olefin having 2 to 20 carbon atoms may be any of a homopolymer, a random copolymer, a block copolymer, and a graft copolymer. Further, it may be reduced in molecular weight or high molecular weight with a peroxide or the like.
- the resin having a structural unit derived from an ⁇ -olefin having 2 to 20 carbon atoms is modified with an ⁇ , ⁇ -unsaturated carboxylic acid or the like. Modified products.
- Examples of ⁇ , ⁇ -unsaturated carboxylic acids include ⁇ , ⁇ -unsaturated carboxylic acids (maleic acid, itaconic acid, citraconic acid, etc.), ⁇ , ⁇ -unsaturated carboxylic acid esters (methyl maleate, methyl itaconate) ), ⁇ , ⁇ -unsaturated carboxylic anhydrides (maleic anhydride, itaconic anhydride, citraconic anhydride, etc.).
- a modified product obtained by combining these ⁇ , ⁇ -unsaturated carboxylic acids may also be used. These may be carboxylic anhydrides, carboxylic acids formed by hydrolysis, or a mixture thereof.
- Such a modified product includes a resin having a structural unit derived from an ⁇ -olefin having 2 to 20 carbon atoms or a copolymer of an ⁇ -olefin having 2 to 20 carbon atoms and a monomer copolymerizable with the ⁇ -olefin.
- the modification rate of the chlorinated resin having a structural unit derived from an ⁇ -olefin having 2 to 20 carbon atoms is such that the chlorine atom content is preferably 5 to 80 with respect to 100% by mass of the copolymer before modification. % By mass, more preferably 40 to 75% by mass. More preferably, it is 55 to 70% by mass.
- Chlorination of a resin having a structural unit derived from an ⁇ -olefin having 2 to 20 carbon atoms is performed by dissolving or dispersing the resin having a structural unit derived from an ⁇ -olefin having 2 to 20 carbon atoms in a solvent. It can be obtained by chlorinating a resin having a structural unit derived from an ⁇ -olefin having 2 to 20 carbon atoms by a method of blowing chlorine gas or the like.
- Monomers copolymerizable with ⁇ -olefins having 2 to 20 carbon atoms include ⁇ , ⁇ -unsaturated carboxylic acids and anhydrides, metal salts of ⁇ , ⁇ -unsaturated carboxylic acids, ⁇ , ⁇ -unsaturated carboxylic acids, and the like.
- Examples include acid esters, vinyl esters, vinyl ester saponified products, cyclic olefins, vinyl aromatic compounds, polyene compounds (dienes and the like), (meth) acrylonitrile, vinyl halides, amides and halogenated vinylidenes. These may be used alone or in combination for copolymerization.
- Examples of the metal salt of ⁇ , ⁇ -unsaturated carboxylic acid include salts of monovalent metals such as lithium, sodium and potassium, and salts of polyvalent metals such as magnesium, calcium and zinc. Specifically, the sodium salt and magnesium salt of (meth) acrylic acid are mentioned.
- ⁇ , ⁇ -unsaturated carboxylic acid esters include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, glycidyl (meth) acrylate, 2-hydroxyethyl acrylate, maleic acid Examples include esterified products of dimethyl and methacrylic acid and alcohol. Of these, methyl (meth) acrylate and ethyl (meth) acrylate are preferred.
- vinyl esters examples include vinyl formate, vinyl acetate, vinyl propionate, vinyl pivalate and vinyl versatate. Of these, vinyl acetate is preferred.
- vinyl ester saponified product examples include vinyl alcohol obtained by saponifying vinyl ester with a basic compound or the like.
- vinyl aromatic compounds include styrene, ⁇ -methylstyrene, p-methylstyrene, vinylxylene, monochlorostyrene, dichlorostyrene, monobromostyrene, dibromostyrene, fluorostyrene, p-tert-butylstyrene, ethylstyrene, and vinylnaphthalene.
- styrene ⁇ -methylstyrene, p-methylstyrene, vinylxylene
- monochlorostyrene dichlorostyrene
- monobromostyrene dibromostyrene
- fluorostyrene p-tert-butylstyrene
- ethylstyrene ethylstyrene
- vinylnaphthalene vinylnaphthalene
- polyene compound examples include linear or branched aliphatic conjugated polyene compounds, alicyclic conjugated polyene compounds, aliphatic non-conjugated polyene compounds, alicyclic non-conjugated polyene compounds, and aromatic non-conjugated polyene compounds. . These may have a substituent such as an alkoxy group, an aryl group, an aryloxy group, an aralkyl group, and an aralkyloxy group.
- Aliphatic conjugated polyene compounds include 1,3-butadiene, isoprene, 2-ethyl-1,3-butadiene, 2-propyl-1,3-butadiene, 2-isopropyl-1,3-butadiene, 2-methyl- Examples include 1,3-decadiene, 2,3-dimethyl-1,3-pentadiene, 2,3-dimethyl-1,3-octadiene, and 2,3-dimethyl-1,3-decadiene.
- Examples of the alicyclic conjugated polyene compound include 2-methyl-1,3-cyclopentadiene, 2-methyl-1,3-cyclohexadiene, 2,3-dimethyl-1,3-cyclohexadiene, 2-chloro-1, Examples include 3-butadiene, 2-chloro-1,3-pentadiene and 2-chloro-1,3-cyclohexadiene.
- Examples of the aliphatic non-conjugated polyene compound include 1,4-hexadiene, 1,6-heptadiene, 1,6-octadiene, 1,9-decadiene, 3,3-dimethyl-1,4-hexadiene, 5-ethyl-1 , 4-heptadiene, 4-methyl-1,4-octadiene, 5-methyl-1,4-octadiene, 4-ethyl-1,4-octadiene, 4-methyl-1,4-nonadiene, 5-methyl-1 4, 4-decadiene, 6-methyl-1,6-undecadiene, 4-ethylidene-12-methyl-1,11-pentadecadien, and the like.
- Examples of the alicyclic non-conjugated polyene compound include vinylcyclohexane, vinylcyclohexene, 5-vinyl-2-norbornene, 1,4-divinylcyclohexane, 1-isopropenyl-3-vinylcyclopentane, and methyltetrahydroindene.
- aromatic non-conjugated polyene compound examples include divinylbenzene and vinylisopropenylbenzene.
- Examples of the copolymer having a structural unit derived from an ⁇ -olefin having 2 to 20 carbon atoms include ethylene-unsaturated carboxylic acid copolymers such as ethylene-acrylic acid copolymer and ethylene-methacrylic acid copolymer, and the ethylene -Ionomer, ethylene-methyl acrylate copolymer, ethylene-ethyl acrylate copolymer, ethylene / methyl methacrylate copolymer, wherein some or all of the carboxyl groups of the unsaturated carboxylic acid copolymer are neutralized with the above metals.
- ethylene-unsaturated carboxylic acid copolymers such as ethylene-acrylic acid copolymer and ethylene-methacrylic acid copolymer
- the ethylene -Ionomer ethylene-methyl acrylate copolymer, ethylene-ethyl acrylate copolymer, ethylene / methyl methacrylate copolymer,
- Polymer ethylene-isobutyl acrylate copolymer, ethylene-unsaturated carboxylic acid ester copolymer such as ethylene-n-butyl acrylate copolymer, ethylene-isobutyl acrylate-methacrylic acid copolymer, ethylene-acrylic Ethylene-unsaturated carboxylic acid ester such as n-butyl-methacrylic acid copolymer Ionomer in which part or all of the saturated carboxylic acid copolymer and its carboxyl group neutralized with the metal, ethylene - vinyl ester copolymer, and the like - ethylene such as vinyl acetate copolymer.
- ethylene-isobutyl acrylate copolymer such as ethylene-n-butyl acrylate copolymer, ethylene-isobutyl acrylate-methacrylic acid copolymer
- ethylene-acrylic Ethylene-unsaturated carboxylic acid ester such
- the resin having a structural unit derived from an ⁇ -olefin having 2 to 20 carbon atoms and modified products thereof include Mersen (registered trademark) H H-6410M, H-6051, H-6960, H-6820 and H-6822X (Tosoh Corporation), EVAL (registered trademark) L171B, F171B, H171B, E105B and G156B (Kuraray Co., Ltd.), Soarnol (registered trademark) D2908, DT2904, DC3212, DC3203, E3808, ET3803, A4412, AT4403, BX, 16DX, D2908H4 and A4412H4 (Nippon Synthetic Chemical Industry Co., Ltd.), Soresin (registered trademark) PG505 (Nippon Synthetic Chemical Industry Co., Ltd.), NISSO (registered trademark) PB (Nippon Soda Co., Ltd.), Polytail (Registered trademark) H (Mitsubishi Chemical Corporation), Epa
- Examples of the resin having a structural unit derived from a chlorinated ⁇ -olefin having 2 to 20 carbon atoms include Eraslen (registered trademark) 401A and 303B (Showa Denko KK).
- Polyurethane is a polymer composed of urethane bonds and is usually obtained by the reaction of alcohol (—OH) and isocyanate (—NCO).
- the urethane foam includes a polyurethane foamed by a volatile solvent such as carbon dioxide or freon produced by a reaction between an isocyanate and water.
- a commercially available polyurethane can be used.
- Examples of commercially available water-soluble urethanes include DISPAROL (registered trademark) U-42, U-53, U-54, U-56, KA-8484, KA-8484, KA-8755, KA-8756, and KA-.
- Polyvinyl chloride is obtained by a method such as suspension polymerization or bulk polymerization of vinyl chloride.
- the polyvinyl chloride include hard polyvinyl chloride, semi-rigid polyvinyl chloride, and soft polyvinyl chloride. Preferably, it is soft polyvinyl chloride.
- the polyvinyl chloride include Kanevinyl S-400, PSH-180, PSL-180 (Kaneka).
- Chlorinated polyvinyl chloride is obtained by chlorinating a polyvinyl chloride resin by a chlorination method such as a gas phase or a liquid phase.
- the polyvinyl chloride resin include a vinyl chloride homopolymer and a vinyl chloride copolymer.
- Examples of the monomer constituting the vinyl chloride copolymer together with vinyl chloride include ethylene, propylene, alkyl vinyl ether, vinylidene chloride, vinyl acetate, acrylic acid ester, maleic acid ester, and the like.
- polyvinylidene chloride examples include SARAN X05253-16 (manufactured by Dow Chemical Co., Ltd.), a resin for saran wrap (registered trademark) (manufactured by Asahi Kasei Co., Ltd.), Diofan 193D, A736, A036, A050, A063, B204, A115 and the like. Can be mentioned.
- Examples of the vinyl chloride-vinylidene chloride copolymer resin include IXAN SGA-1 (manufactured by Solvay).
- vinylidene chloride- (meth) acrylic acid ester copolymer resin examples include IXAN PVS-109, 801, 815, Diofan A586, A602, A610 (manufactured by Solvay).
- the chloroprene-based resin is obtained by polymerizing chloroprene synthesized by dehydrochlorination of dichlorobutene obtained by chlorination of butadiene, or copolymerizing with other monomers.
- examples of such other monomers include isoprene, butadiene, dichlorobutadiene, styrene, acrylonitrile, acrylic acid esters, methacrylic acid esters, acrylic acid, methacrylic acid, and itaconic acid.
- the acid-modified chloroprene resin is obtained by graft copolymerizing the above chloroprene resin with at least one selected from ⁇ , ⁇ -unsaturated carboxylic acids and anhydrides thereof.
- ⁇ , ⁇ -unsaturated carboxylic acids and acid anhydrides thereof include those exemplified as modified products of resins having structural units derived from ⁇ -olefins having 2 to 20 carbon atoms.
- chloroprene resin and acid-modified chloroprene resin examples include Skyprene (registered trademark) GFL-820, GFL-890, GFL-280, LA-502, LA-660, SL-360, SL-390, and SL-590.
- chlorinated butyl rubber examples include Enjay Butyl® HT10-66 (manufactured by Enjay Chemical), JSR® CHLOROBUTYL® 1066 (manufactured by JSR), and HT1066 (manufactured by ExxonMobil).
- brominated butyl rubber examples include JSR BROMOBUTYL552255, 2244 (manufactured by JSR), Exxon bromobutyl 2255 (ExxonMobil Chemical).
- modified rubber examples include a chlorinated or brominated modified copolymer of a copolymer of isomonoolefin and paramethylstyrene, and a commercially available product is Expro 50 (manufactured by Exxon).
- styrene block copolymer examples include a block copolymer composed of a diene block and a styrene block.
- SB styrene-butadiene block copolymer
- SBS styrene-butadiene-styrene block copolymer
- SIS styrene-isoprene-styrene block copolymer
- SIBS isobutylene-styrene triblock copolymer
- SIB styrene-isobutylene diblock copolymer
- Such a hydrogenated product is a block copolymer in which all of the styrene block and the diene block are hydrogenated, or a block copolymer in which only the diene block is hydrogenated or a part of the styrene block and the diene block. It may be a partially hydrogenated product such as a hydrogenated block copolymer.
- Other resins may include water-soluble resins such as polyvinyl alcohol, sodium polyacrylate, carboxymethyl cellulose, and hydroxyethyl cellulose in order to further improve the stability of the aqueous emulsion.
- an adhesive resin or a resin having a function as a tackifier may be contained.
- resins include rosins, terpene resins, petroleum resins obtained by polymerizing petroleum fractions having 5 carbon atoms and hydrogenated resins, petroleum resins obtained by polymerizing petroleum fractions having 9 carbon atoms, and hydrogenated resins thereof.
- resins include resins, other petroleum resins, coumarone resins, and indene resins.
- Rosins such as fluorides; terpene polymers, terpene phenols, ⁇ -pinene polymers, aromatic modified terpene polymers, ⁇ -pinene polymers, terpene hydrogenated resins, and other terpene resins; C5 petroleum fractions Petroleum resins obtained by polymerizing petroleum resins, petroleum resins obtained by polymerizing petroleum fractions having 9 carbon atoms, and hydrogenated resins thereof; petroleum resins such as maleic acid modified products and fumaric acid modified products, chlorinated paraffins, etc. .
- terpene resins examples include Yasuhara Chemical Co., Ltd .: YS Resin PX / PXN, YS Polyster, Mighty Ace, and YS Resin TO / TR and Clearon P / M / K, Arakawa Chemical Industries, Ltd .: Tamanol 803L / 901, and Nippon Terpene Chemical Co., Ltd .: Teltac 80 etc. are mentioned.
- chlorinated paraffin examples include Empara (registered trademark) 70, 50, AR-500 (Ajinomoto Fine Techno Co., Ltd.), Toyoparax (registered trademark) 250, 265, 270, 150, A50 (Tosoh Corp.), and the like. It is done.
- Other resin may be individual and may be contained in combination of 2 or more type. Other resins can be easily obtained from the market.
- the content thereof is a total of 100 parts by mass of the polymer (B) containing halogen atoms and the compound (D) having a polymerizable group.
- it is 100 mass parts or less with respect to a mass part, More preferably, it is 50 mass parts or less, More preferably, it is 30 mass parts or less, More preferably, it is 20 mass parts or less.
- resins may be mixed with the aqueous emulsion of the present invention in the form of an emulsion, or may be emulsified with a polymer (B) containing a halogen atom and a compound (D) having a polymerizable group to form an aqueous emulsion. Good.
- Thickeners can be used to adjust the viscosity of the aqueous emulsion.
- Adecanol registered trademark
- UH-140S UH-420, UH-438, UH-450VF, UH-462, UH-472, UH-526, UH-530, UH-540, UH-541VF, UH-550, UH-752 and H-756VF
- SN thickener 920, 922, 924, 926, 929-S, A-801, A-806, A-812, A-813, A-818, 621N, 636, 601, 603, 612, 613, 615, 618, 621N, 630, 634, 636, and 4050 (San Nopco).
- the polymer (B) containing a halogen atom and the compound (D) having a polymerizable group are preferably contained as a mixture.
- a mixture is a state in which a polymer containing a halogen atom and a compound having a polymerizable group are mixed, and a polymer (B) containing a halogen atom is dispersed or swollen in a compound (D) having a polymerizable group.
- a state in which at least a part of the polymer (B) containing a halogen atom is dissolved in a compound having a polymerizable group.
- That at least a part of the polymer (B) containing a halogen atom is dissolved in the compound having a polymerizable group means that a mixture of the polymer (B) containing a halogen atom and a compound having a polymerizable group is used.
- the filtrate may contain at least a part of the polymer (B) containing a halogen atom.
- the polymer (B) containing a halogen atom contained in the filtrate is preferably 1% by mass or more, more preferably 100 parts by mass of the polymer (B) containing a halogen atom contained in the aqueous emulsion before filtration.
- Filtration with a filter is preferably performed after heating to a temperature equal to or higher than the melting point of the compound having a polymerizable group contained in the aqueous emulsion.
- a polymer (B) containing a halogen atom and a compound (D) having a polymerizable group As a method of using a polymer (B) containing a halogen atom and a compound (D) having a polymerizable group as a mixture, a polymer (B) containing a halogen atom and a compound (D) having a polymerizable group can be used. And the like are mixed using a mixer.
- the mixing temperature is usually 25 to 100 ° C.
- the mixing time is preferably as short as possible. Examples of the mixer include a Banbury mixer, a Henschel mixer, and a homomixer.
- the mixture of the polymer (B) containing a halogen atom and the compound (D) having a polymerizable group is preferably contained as a dispersoid.
- dispersoid means particles dispersed in water.
- the dispersoid may be a solid at 23 ° C. and atmospheric pressure, but is preferably a liquid.
- the dispersoid is liquid as long as at least one of the components constituting the dispersoid has fluidity, and the dispersoid may contain a solid component or an insoluble component. When the dispersoid is a liquid and has fluidity, the fluidity may be high or low.
- the dispersoid is preferably a liquid at 23 ° C. and atmospheric pressure.
- the total content of the mass part of the polymer (B) containing a halogen atom and the mass part of the compound having a polymerizable group is a polymer (B) containing a halogen atom, a compound having a polymerizable group, and water. Is preferably from 0.1 to 70% by mass, more preferably from 1 to 70% by mass, and even more preferably from 2% to 60% by mass. Adhesiveness becomes favorable by setting it as the said range.
- the content when the content is 30% by mass or more, the stability of the aqueous emulsion becomes good. Therefore, it is more preferably 30% by mass to 60% by mass, further preferably 40% by mass to 60% by mass, and still more preferably 45% by mass to 60% by mass.
- the dispersoid in the aqueous emulsion has a volume-based median diameter of preferably 10 ⁇ m or less, more preferably 0.01 to 5 ⁇ m, still more preferably 0.01 to 2 ⁇ m, and even more preferably 0.01. ⁇ 1 ⁇ m. When it is within the above range, the stationary stability is good.
- the volume-based median diameter is a particle diameter corresponding to a cumulative particle diameter distribution value of 50% on a volume basis, and means a median diameter measured on a volume basis unless otherwise specified.
- the average particle size of the dispersoid can be measured with a laser diffraction particle size measuring device LA-950V2 manufactured by HORIBA Corporation.
- the aqueous emulsion of the present invention can be produced by a known method.
- a post-emulsification method for example, forced emulsification method, self-emulsification method, phase inversion emulsification method
- a polymer (B) containing a halogen atom and a compound (D) having a polymerizable group are dispersed in a dispersion medium such as water. Etc.
- a polymer (B) containing a halogen atom and a compound (D) having a polymerizable group are added to a reactor (optionally an additive may be added), and after mixing, water and / or Alternatively, a method of emulsifying by adding a solvent and optionally adding additives such as a surfactant and a photopolymerization initiator and then stirring with heating can be mentioned.
- Examples of the reactor include a container equipped with a heating device and a stirrer capable of applying a force such as a shearing force to the contents.
- a sealed container or a pressure vessel is preferable.
- a common agitator can be used.
- Examples of such a reactor include a pressure-resistant autoclave with a stirrer. Stirring may be performed at normal pressure or reduced pressure. The rotation speed of the stirrer is usually 50 to 20000 rpm.
- the mixing temperature and the heating and stirring temperature are usually 10 to 90 ° C., preferably 15 to 80 ° C., more preferably 15 to 60 ° C., and usually 25 to 100 ° C.
- Mixing and / or heating and stirring may be performed using a mixer such as a Banbury mixer, a Henschel mixer, and a homomixer in addition to the above-described stirrer.
- additives such as a photopolymerization initiator, a crosslinking agent, an organic solvent, a basic compound, a thickener, and a leveling agent may be added before adding water and / or a solvent, and water and / or a solvent may be added. You may add after adding, and may add after emulsification.
- the light stabilizer, ultraviolet curable oligomer, fluorescent whitening agent, photosensitizer, and other resins are preferably added before adding water and / or solvent.
- An aqueous emulsion having a large particle size may be obtained by pre-emulsifying in advance, and an aqueous emulsion having a small particle size may be obtained by performing high-pressure shearing using an apparatus such as a high-pressure homogenizer or a high-pressure homojetter.
- the obtained aqueous emulsion contains an organic solvent
- the removal of the organic solvent is usually performed by distilling off under reduced pressure.
- the surfactant when a surfactant is used, the surfactant may be separated and removed from the obtained aqueous emulsion. Separation and removal of the surfactant can be performed by, for example, a centrifugal separator, a filtration filter having an average pore size smaller than the average particle size of the aqueous emulsion, or an ultrafiltration membrane. However, the separation and removal of the surfactant may only reduce the amount of the surfactant. Furthermore, it is preferable to cool the obtained aqueous emulsion. By cooling, an aqueous emulsion composed of a fine dispersoid can be obtained. It is preferable that the cooling be performed slowly, for example, by leaving it at room temperature instead of rapid cooling. Thereby, a fine and homogeneous aqueous emulsion can be obtained without aggregation of resin or the like during the cooling process.
- the aqueous emulsion of the present invention is useful as a composition constituting an aqueous adhesive or the like. Moreover, you may use as a composition for forming in a to-be-adhered body as a coating film or a coating film by an aqueous emulsion.
- a water-based adhesive, a coating film, a coating film, and the like are usually used as a dried product or a cured product. In particular, the water-based adhesive effectively exhibits its function in the form of a coating film formed from an aqueous emulsion or a cured product thereof.
- These may be composite materials composed of a plurality of components. Further, it may be a kneaded molded product of an inorganic filler such as talc, silica or activated carbon, carbon fiber and the like and a plastic material. Among them, adhesion between cellulosic materials and plastic materials, polyvinyl chloride, ethylene-vinyl acetate copolymers, cotton-containing fibers, nylon resins, olefin polymers, polyurethane, rubber, styrene butadiene rubber and other styrene block copolymers. It can be suitably used for adhesion of polymers and synthetic leather.
- an inorganic filler such as talc, silica or activated carbon, carbon fiber and the like
- plastic material such as talc, silica or activated carbon, carbon fiber and the like
- adhesion between cellulosic materials and plastic materials polyvinyl chloride, ethylene-vinyl acetate copolymers, cotton
- the styrenic block copolymer is a block copolymer comprising a diene block and a styrene block, and specifically includes a styrene-butadiene block copolymer (SB) and a styrene-butadiene-styrene block copolymer.
- SB styrene-butadiene block copolymer
- SBS styrene-isoprene-styrene block copolymer
- SIS styrene-isoprene-styrene block copolymer
- SBBS styrene-butadiene-butylene-styrene copolymer
- hydrogenated products of these block copolymers styrene / isobutylene-styrene triblock copolymer
- SIBS styrene-isobutylene diblock copolymer
- SIB styrene-isobutylene diblock copolymer
- Such a hydrogenated product is a block copolymer in which all of the styrene block and the diene block are hydrogenated, or a block copolymer in which only the diene block is hydrogenated or a part of the styrene block and the diene block. It may be a partially hydrogenated product such as a hydrogenated block copolymer.
- the olefin polymer is a resin obtained by polymerizing an olefin, and examples thereof include homopolymers and copolymers having a structural unit derived from an ⁇ -olefin having 2 to 20 carbon atoms.
- an olefin polymer what was illustrated by said other resin is mentioned.
- the resin constituting the adherend include those exemplified above for the other resins.
- the cotton-containing fibers may be 100% cotton fibers, or may be blended fibers of cotton and other natural fibers and / or chemical fibers.
- Other natural fibers include wool, silk and hemp.
- Chemical fibers include synthetic fibers (for example, polyamide fibers such as polyester and nylon), semi-synthetic fibers (cellulose fibers such as acetate, protein fibers such as promix), and regenerated fibers (rayon, cupra, polynosic, etc.) Cellulosic fibers) and inorganic fibers (carbon fibers, glass fibers) and the like.
- Examples of the shape of the cotton-containing fiber include woven fabric, knitted fabric, nonwoven fabric, knitted fabric, felt, film, and block shape.
- Nylon resin is a so-called polyamide resin, which is a polymer composed of amide bonds. Specific examples include nylon 6, nylon 6,6, nylon 4,6, nylon 11, and nylon 12.
- the nylon resin may have any shape such as a film, a block, a fiber, or a foam.
- the rubber for example, natural rubber, thermoplastic rubber, isoprene rubber, butadiene rubber, styrene-butadiene rubber, isoprene rubber, acrylonitrile-butadiene rubber, chloroprene rubber, butyl rubber and the like are mainly used.
- these diene rubbers may be used alone or in combination of two or more.
- reinforcing agents such as clay, carbon black or silica, silane coupling agents, anti-aging agents, softeners, zinc white, stearic acid, vulcanization accelerators, vulcanizing agents, sulfur, etc. are appropriately blended. May be.
- Synthetic leather includes both synthetic leather and artificial leather in the narrow sense.
- it may be a synthetic leather obtained by applying a synthetic resin to a natural or synthetic fabric, or may be an artificial leather obtained by impregnating a synthetic resin into a fabric (usually a nonwoven fabric) such as a microfiber, such as a microfiber.
- Artificial leather obtained by impregnating a fabric (usually a nonwoven fabric) with a synthetic resin and further applying the synthetic resin may be used.
- these synthetic resins include polyurethane resins, polyamide resins, and polyamino acid resins. A polyurethane resin is preferable.
- the aqueous emulsion of the present invention is effective for bonding materials (hereinafter sometimes referred to as adherends) such as films, sheets, structural materials, building materials, automobile parts, electrical / electronic products, packaging materials, clothing and shoes.
- adherends such as films, sheets, structural materials, building materials, automobile parts, electrical / electronic products, packaging materials, clothing and shoes.
- adherends such as films, sheets, structural materials, building materials, automobile parts, electrical / electronic products, packaging materials, clothing and shoes.
- adherends such as films, sheets, structural materials, building materials, automobile parts, electrical / electronic products, packaging materials, clothing and shoes.
- adherends such as films, sheets, structural materials, building materials, automobile parts, electrical / electronic products, packaging materials, clothing and shoes.
- adherends such as films, sheets, structural materials, building materials, automobile parts, electrical / electronic products, packaging materials, clothing and shoes.
- bond construction materials such as underwear, insole, and outer sole in footwear
- men's shoes such as sports shoes,
- ⁇ Application method> As a method for adhering the adherend, the adherend (first substrate) and a coating film obtained by drying the aqueous emulsion of the present invention, an adhesive layer, and an adherend (second substrate) are used. ) In this order. Specifically, the following methods are mentioned.
- an aqueous emulsion is applied to the surface of the first substrate, optionally the second substrate.
- coating method can be utilized for application
- the coating film is applied by a method such as gravure roll coating, reverse roll coating, bar coating, wire bar coating, lip coating, air knife coating, curtain flow coating, spray coating, dip coating, brushing and spatula coating. It can be formed by applying an adhesive to one or both surfaces of the body.
- the obtained coating film may be dried or heat-treated, and then irradiated with electromagnetic waves.
- the coating film can be formed by removing water or solvent by drying or heat treatment.
- An example of the heating temperature is about 30 to 150 ° C.
- the heating time is about 1 second to 1 hour, preferably about 5 seconds to 30 minutes, and more preferably about 5 seconds to 10 minutes.
- the first substrate may be further treated by leaving (natural drying) or using a normal hot air circulation oven, an infrared heater, electromagnetic waves such as ultraviolet rays, and the like.
- the heating temperature and time in the preliminary drying can be appropriately adjusted according to the characteristics of the substrate, the composition of the aqueous emulsion to be used, and the like. For example, the same conditions as mentioned above can be mentioned.
- Application and drying of the aqueous emulsion may be performed only once or may be performed twice or more.
- the same method may be combined, or different methods may be combined.
- examples of the light source include a metal halide lamp, a high pressure mercury lamp, an ultrahigh pressure mercury lamp, a low pressure mercury lamp, a xenon lamp, an arc lamp, and a laser.
- a metal halide lamp, a high pressure mercury lamp, an ultra high pressure mercury lamp, and a low pressure mercury lamp are mentioned.
- Irradiation dose is usually 5mW / cm 2 ⁇ 2000mW / cm 2 as a peak irradiance, preferably 10mW / cm 2 ⁇ 2000mW / cm 2, integrated irradiation amount is usually 20 ⁇ 3000mJ / cm 2, preferably 100 ⁇ 2500 mJ / cm 2 .
- the surface of the first substrate may be subjected to a primer treatment.
- the primer treatment include blast treatment, chemical treatment, degreasing treatment, flame treatment, oxidation treatment, steam treatment, corona discharge treatment, ultraviolet irradiation treatment, plasma treatment, ion treatment, and anchor layer formation treatment.
- the coating film after drying it is preferable that 95% by mass or more of water contained in the aqueous emulsion is removed. Adhesiveness is securable by setting it as this range.
- the thickness of the coating film after drying is such that the thickness after drying is about 0.01 to 300 ⁇ m, preferably about 0.01 to 200 ⁇ m, more preferably about 0.01 to 50 ⁇ m. .
- an adhesive is applied to at least one of the first substrate and the second substrate to which the aqueous emulsion is applied, and is heat-dried.
- These application and heat drying treatments may be performed only once on at least one of the first base material and the second base material, but one or more times of application and heat drying of the adhesive may be performed on both.
- the adhesive application method, application thickness, heat treatment method, temperature, time, and other conditions can be changed as appropriate. The same conditions as the application and drying of the aqueous emulsion described above may be selected, or different conditions may be selected.
- the adhesive layer may not be the same adhesive for the first substrate and the second substrate, Considering the adhesiveness of both, it is preferable to use the same adhesive.
- the water-based emulsion used above may be sufficient as an adhesive agent, and a commercially available adhesive agent may be sufficient as it.
- the thickness of the adhesive layer can be appropriately adjusted depending on the composition of the adhesive used, the material and form of the substrate, and the like. For example, the thickness after drying is about 0.01 to 300 ⁇ m, preferably about 0.01 to 200 ⁇ m.
- the surface of the second substrate may be subjected to a primer treatment.
- the primer treatment can be appropriately selected from the above.
- a mechanical operation or a manual method may be used as a method of bonding the surfaces of the first substrate and the second substrate to which the aqueous emulsion and / or adhesive is applied.
- heat, pressure or both may be applied.
- the heat load may be performed using the above-described normal hot air circulation type oven, infrared heater, microwave oven, or the like.
- a pressure in the case of applying a pressure about 100 g / cm ⁇ 2 > or more is mentioned, and less than the pressure which the shape of a 1st base material and a 2nd base material deform
- the time is, for example, about 1 second to 10 days.
- the first base material and the second base material are the same as the adherend described above.
- the first base material is preferably an equipment made of an olefin polymer or an ethylene / vinyl acetate copolymer
- the second base material is polyvinyl chloride, synthetic leather, rubber, cotton-containing fiber, and polyolefin base.
- a substrate selected from the group consisting of polymers is preferred.
- the adhesive layer can be obtained, for example, by removing water, solvent, etc. from polyurethane, rubber adhesive, acrylic adhesive, epoxy adhesive, etc. by performing heat drying, electromagnetic wave treatment, or the like.
- Examples of the polyurethane include the same ones as described above.
- Examples of rubber adhesives include natural rubber, chloroprene rubber, styrene-butadiene copolymer rubber (SBR), isobutylene rubber, butyl rubber, styrene-isoprene-styrene block copolymer rubber (SIS), and styrene-butadiene-styrene block copolymer.
- Examples thereof include polymer rubber (SBS), butadiene-acrylonitrile copolymer rubber (NBR), and butadiene rubber (BR). These may be used alone or in combination of two or more.
- an adhesion-imparting resin such as a rosin resin, a terpene resin, or a petroleum resin may be mixed.
- the acrylic adhesive include a copolymer of an acrylic ester and / or a methacrylic ester as an adhesive component, a functional group monomer component copolymerizable therewith, and an aggregating component.
- This copolymer may be crosslinked with an isocyanate crosslinking agent, a chelate crosslinking agent, an epoxy crosslinking agent, or the like.
- acrylic esters examples include methyl acrylate, ethyl acrylate, isopropyl acrylate, n-butyl acrylate, isobutyl acrylate, n-amyl acrylate, isoamyl acrylate, n-hexyl acrylate, 2-ethylhexyl acrylate, Preferred examples include n-octyl acrylate and n-lauryl acrylate.
- Methacrylic acid esters include methyl methacrylate, ethyl methacrylate, isopropyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, n-amyl methacrylate, isoamyl methacrylate, n-hexyl methacrylate, 2-ethylhexyl methacrylate, Preferred examples include n-octyl methacrylate and n-lauryl methacrylate.
- Examples of the functional group monomer component copolymerizable with acrylic acid ester and / or methacrylic acid ester include ⁇ , ⁇ -unsaturated carboxylic acids such as acrylic acid, methacrylic acid, crotonic acid, itaconic acid, maleic acid and fumaric acid; acrylic Acrylic acid or hydroxyalkyl ester of methacrylic acid such as hydroxyethyl acid, hydroxypropyl acrylate, hydroxyethyl methacrylate, hydroxypropyl methacrylate; acrylamide, methacrylamide, N-methylolacrylamide, N-methylolmethacrylamide, N-butoxy N-substituted or unsubstituted acrylamide such as methyl acrylamide and N-butoxy methacrylamide; glycidyl ester of acrylic acid or methacrylic acid such as glycidyl methacrylate and glycidyl methacrylate; Preferable examples include acrylonitrile.
- the epoxy adhesive is a compound having an average of one or more epoxy groups per molecule used as a component of a normal epoxy resin adhesive.
- useful epoxy resins include epoxy resins obtained from bisphenol A and epichlorohydrin, polyglycidyl ethers obtained from bisphenol F and epichlorohydrin, hydrogenated bisphenol A and epichlorohydrin, and the like.
- oxazolidone-modified epoxy resins, novolac type epoxy resins, polyfunctional phenol type epoxy resins, various halogenated epoxy resins, glycidyl ester type epoxy resins, polyglycol type epoxy resins, cycloaliphatic epoxy resins, and the like can also be used. . These epoxy resins can be used alone or in admixture of two or more.
- Polyurethane, rubber adhesives, acrylic adhesives, and epoxy adhesives may be in the form of adhesives such as water-based, solvent-based, and hot melt.
- the adhesive which comprises an adhesive bond layer may contain resin other than the adhesive agent mentioned above, and an additive.
- the resin that may be contained in the adhesive layer include polyolefin resin, polyvinyl chloride (PVC), polyvinylidene chloride, polystyrene (PS), polyvinyl acetate (PVAc), polytetrafluoroethylene (PTFE),
- PVC polyvinyl chloride
- PS polystyrene
- PVAc polyvinyl acetate
- PTFE polytetrafluoroethylene
- ABS resin acrylonitrile butadiene styrene resin
- AS resin acrylonitrile butadiene styrene resin
- modified polymers and modified products may be used alone or in combination of two or more.
- Such resins include rosins, terpene resins, petroleum resins obtained by polymerizing petroleum fractions having 5 carbon atoms and hydrogenated resins, petroleum resins obtained by polymerizing petroleum fractions having 9 carbon atoms, and Examples thereof include hydrogenated resins, other petroleum resins, coumarone resins, indene resins and polyurethane resins.
- Additives that may be contained in the adhesive layer include surfactants, photopolymerization initiators, light stabilizers, UV curable oligomers, fluorescent whitening agents, leveling agents, basic compounds, organic solvents, crosslinking agents, Photosensitizers, other resins, phenolic stabilizers, phosphite stabilizers, amine stabilizers, amide stabilizers, anti-aging agents, weathering stabilizers, preservatives, antisettling agents, antioxidants, heat Stabilizer, thixotropic agent, thickener, antifoaming agent, viscosity modifier, weathering agent, pigment dispersant, antistatic agent, lubricant, nucleating agent, flame retardant, oil agent, dye, curing agent; titanium oxide (rutile type) ) And transition metal compounds such as zinc oxide; pigments such as carbon black; glass fibers, carbon fibers, potassium titanate fibers, wollastonite, calcium carbonate, calcium sulfate, talc, glass flakes, barium s
- the coating film of the aqueous emulsion, the dried product of the coating film, and the cured product thereof preferably have a shear viscosity of less than 200 Pa ⁇ s. In this range, the adhesiveness tends to improve.
- the shear viscosity was measured with a rotary rheometer using a cone plate (angle 2 °) with a shear rate of 1 s-1 and a measurement temperature of 25 ° C. (when the melting point of the compound having a polymerizable group is higher than 25 ° C. Can be measured at a temperature 10 ° C. higher than the melting point of the compound having a polymerizable group.
- the dry product of the aqueous emulsion preferably excludes 95% by mass or more of the mass of water contained in the aqueous emulsion. Thereby, the influence of water on the shear viscosity can be suppressed, and a desired shear viscosity can be obtained.
- the halogen atom content of the polymer containing a halogen atom and the compound having a polymerizable group is a value measured by a flask combustion-ion chromatography method.
- the component concentration of the aqueous emulsion is such that the polymer containing a halogen atom and the compound having a polymerizable group have a total content of the mass part of the polymer containing a halogen atom and the mass part of the compound having a polymerizable group. It is the value which calculated the mass concentration (mass%) with respect to the mass which added water.
- the median diameter of the dispersoid is a value measured with a laser diffraction particle diameter measuring apparatus LA-950V2 manufactured by HORIBA Corporation. Unless otherwise specified, it is a median diameter value (unit: ⁇ m) measured on a volume basis.
- the standing stability was evaluated by allowing the obtained aqueous emulsion to stand at room temperature for 3 weeks and observing the aqueous emulsion. When phase separation was not visually confirmed in the aqueous emulsion, it was judged that the standing stability was good. ⁇ : No change ⁇ : Phase separation was confirmed visually
- Polymers containing halogen atoms, compounds having polymerizable groups, photopolymerization initiators, surfactants, ultraviolet curable oligomers, fluorescent brighteners and organic solvents in Production Examples and Evaluation Examples are as follows.
- Polymer 1 containing halogen atom 1 Chlorinated rubber (Product name: Pergut S20 (Bayer, chlorine content 58.8% by mass or more))
- Polymer 4 containing halogen atom Chlorinated polyolefin resin (Product name: Hardren HM-21P, manufactured by Toyobo Co., Ltd., chlorine content 21 mass%)
- Polymer 5 containing halogen atom Chlorinated polyolefin resin (
- Compound 1 having polymerizable group dodecyl methacrylate (containing 970 ppm of 4-methoxyphenol, Tokyo Chemical Industry Co., Ltd., reagent grade)
- Compound having a polymerizable group 2 1,6-hexanediol dimethacrylate (containing 4-ppm of 4-methoxyphenol, Tokyo Chemical Industry Co., Ltd., reagent grade)
- Compound 3 having a polymerizable group: stearyl methacrylate (containing 200 ppm of 4-methoxyphenol, Tokyo Chemical Industry Co., Ltd.)
- Compound 5 having a polymerizable group: cyclohexyl methacrylate (containing 50 ppm of 4-methoxyphenol, Tokyo Chemical Industry Co., Ltd.)
- Compound 6 having a polymerizable group:
- Reactive surfactant 1 Aqualon KH-10 (Daiichi Kogyo Seiyaku Co., Ltd.)
- Surfactant 2 LATEMUL E-1000A (30% aqueous solution, Kao Corporation)
- Surfactant 3 Neugen EA-177 (Daiichi Kogyo Seiyaku Co., Ltd.)
- Surfactant 4 DKS NL-180 (Daiichi Kogyo Seiyaku Co., Ltd.)
- Surfactant 5 Kuraray Poval 217 (manufactured by Kuraray Co., Ltd.)
- Surfactant 6 Kuraray Poval 205 (manufactured by Kuraray Co., Ltd.)
- Surfactant 7 Adeka Pluronic F108 (manufactured by ADEKA)
- Surfactant 8 Kuraray Poval M-205 (manufactured by Kuraray Co., Ltd.)
- Surfactant 9 Kuraray Poval MP-203 (manufactured
- Photopolymerization initiator 1 2-hydroxy-2-methylpropiophenone (Tokyo Chemical Industry Co., Ltd.)
- Photopolymerization initiator 2 1-hydroxy-cyclohexyl phenyl ketone (Tokyo Chemical Industry Co., Ltd.)
- Photopolymerization initiator 3 2- [2- (5-methylfuran-2-yl) vinyl] -4,6-bis (trichloromethyl) -1,3,5-triazine (Tokyo Chemical Industry Co., Ltd.)
- reactive surfactant 1 (Aqualon KH-10 (Daiichi Kogyo Seiyaku Co., Ltd.)) was placed in 100 parts of ion exchange water and dissolved by stirring at 60 ° C. to prepare an ion exchange aqueous solution of surfactant 1.
- a mixture of a polymer 1 containing a halogen atom and a compound having a polymerizable group is mixed with an ion exchange aqueous solution of a reactive surfactant 1, 2 parts of N, N-dimethylethanolamine (Tokyo Chemical Industry Co., Ltd.) ) was added and stirred to mix.
Abstract
Description
[1]本発明の水性エマルションは、下記式(I)で表される反応性界面活性剤(A)と、ハロゲン原子を含有する重合体(B)と、水(C)とを含む。
[式(I)中、
R1は、水素原子、炭素数1~20のアルキル基、炭素数6~20のアリール基、炭素数7~20のアラルキル基又はカルボキシル基を表し、
R2は、炭素数1~20のアルキレン基、炭素数6~30のアリーレン基、又はポリアルキレンオキシド基及びこれらの組合せを表し、前記アルキレン基に含まれるメチレン基は、酸素原子又はカルボニル基で置き換わっていてもよく、
前記ポリアルキレンオキシド基は、炭素数1~8のアルキレンオキシド単位を1以上30以下含み、
R3は、水素原子又はメチル基を表し、
Zは、水素原子、炭素数1~10のアルキル基、炭素数1~10のアルコキシ基又は-SO3M(Mは水素原子、NH4又はアルカリ金属)を表し、
nは0から30の整数を表す。]
[2]前記反応性界面活性剤(A)は、下記式(II)で表される界面活性剤であることが好ましい。
[式(II)中、
R1は、水素原子、炭素数1~20のアルキル基、炭素数6~20のアリール基、炭素数7~20のアラルキル基又はカルボキシル基を表し、
R3は、水素原子又はメチル基を表し、
R4は、単結合又は炭素数1~4のアルキレン基を表し、
Xは、カルボニルオキシ基又はオキシカルボニル基を表し、
R5は、炭素数1~12の直鎖又は分岐アルキレン基を表し、前記アルキレン基に含まれるメチレン基は、酸素原子又はカルボニル基で置き換わっていてもよく、
Zは、水素原子、炭素数1~10のアルキル基、炭素数1~10のアルコキシ基又は-SO3M(Mは水素原子、NH4又はアルカリ金属)を表す。]
[3]さらに、重合性基を有する化合物(D)を含有することが好ましい。
[4]ハロゲン原子を含有する重合体(B)100質量部に対する、重合性基を有する化合物(D)の含有量が50~10000質量部であることが好ましい。
[5]ハロゲン原子を含有する重合体(B)と重合性基を有する化合物(D)との混合物を分散質として含むことが好ましい。
[6]分散質が液体であることが好ましい。
[7]ハロゲン原子を含有する重合体(B)の少なくとも一部が分散質に溶解していることが好ましい。
[8]ハロゲン原子を含有する重合体(B)の少なくとも一部が重合性基を有する化合物(D)に溶解した溶液を、分散質として含むことが好ましい。
[9]重合性基を有する化合物(D)が23℃大気圧下で液体であることが好ましい。
[10]重合性基を有する化合物(D)が、エチレン性不飽和二重結合を有する化合物であることが好ましい。
[11]さらに、光重合開始剤を含むことが好ましい。
[12]さらに、光安定剤を含むことが好ましい。
[13]さらに、紫外線硬化性オリゴマーを含むことが好ましい。
[14]さらに、蛍光増白剤を含むことが好ましい。
[15]さらに、レべリング剤を含むことが好ましい。
[16]分散質の体積基準のメジアン径が2μm以下であることが好ましい。
[17]ハロゲン原子を含有する重合体(B)と重合性基を有する化合物(D)の質量部とを合計した含有量が、ハロゲン原子を含有する重合体(B)と重合性基を有する化合物(D)と水(C)とを合計した質量に対して、0.1質量%~70質量%であることが好ましい。
[18]ハロゲン原子を含有する重合体(B)が、ハロゲン化ゴムからなることが好ましい。
[19]ハロゲン原子を含有する重合体(B)が、塩素化ゴムからなることが好ましい。
[20]上記[1]~[19]のいずれかの水性エマルションから形成される塗布膜。
[21][20]に記載の塗布膜の硬化物。
[22]オレフィン系重合体からなる第1の基材の上に、[21]に記載の硬化物と、さらにその上に一層以上の接着剤層と、第2の基材とがこの順に積層された積層体。
[23]エチレン・酢酸ビニル共重合体からなる第1の基材の上に、[21]に記載の硬化物と、さらにその上に一層以上の接着剤層と、第2の基材とがこの順に積層された積層体。
[24][1]~[19]のいずれかの水性エマルションを基材上に塗工し、乾燥することを特徴とする塗膜の形成方法。
[25][24]に記載の方法で得られた塗膜。 The present invention includes the following inventions.
[1] The aqueous emulsion of the present invention contains a reactive surfactant (A) represented by the following formula (I), a polymer (B) containing a halogen atom, and water (C).
[In the formula (I),
R 1 represents a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, an aralkyl group or a carboxyl group having 7-20 carbon atoms,
R 2 represents an alkylene group having 1 to 20 carbon atoms, an arylene group having 6 to 30 carbon atoms, or a polyalkylene oxide group and a combination thereof, and the methylene group contained in the alkylene group is an oxygen atom or a carbonyl group. May be replaced,
The polyalkylene oxide group contains 1 to 30 alkylene oxide units having 1 to 8 carbon atoms;
R 3 represents a hydrogen atom or a methyl group,
Z represents a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, or —SO 3 M (M is a hydrogen atom, NH 4 or an alkali metal);
n represents an integer of 0 to 30. ]
[2] The reactive surfactant (A) is preferably a surfactant represented by the following formula (II).
[In the formula (II),
R 1 represents a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, an aralkyl group having 7 to 20 carbon atoms, or a carboxyl group,
R 3 represents a hydrogen atom or a methyl group,
R 4 represents a single bond or an alkylene group having 1 to 4 carbon atoms,
X represents a carbonyloxy group or an oxycarbonyl group,
R 5 represents a linear or branched alkylene group having 1 to 12 carbon atoms, and the methylene group contained in the alkylene group may be replaced with an oxygen atom or a carbonyl group.
Z represents a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, or —SO 3 M (M is a hydrogen atom, NH 4 or an alkali metal). ]
[3] Furthermore, it is preferable to contain the compound (D) which has a polymeric group.
[4] The content of the compound (D) having a polymerizable group with respect to 100 parts by mass of the polymer (B) containing a halogen atom is preferably 50 to 10,000 parts by mass.
[5] It is preferable that a mixture of a polymer (B) containing a halogen atom and a compound (D) having a polymerizable group is included as a dispersoid.
[6] The dispersoid is preferably a liquid.
[7] It is preferable that at least a part of the polymer (B) containing a halogen atom is dissolved in the dispersoid.
[8] It is preferable that a solution in which at least a part of the polymer (B) containing a halogen atom is dissolved in the compound (D) having a polymerizable group is included as a dispersoid.
[9] The compound (D) having a polymerizable group is preferably liquid at 23 ° C. and atmospheric pressure.
[10] The compound (D) having a polymerizable group is preferably a compound having an ethylenically unsaturated double bond.
[11] It is preferable that a photopolymerization initiator is further contained.
[12] It is preferable that a light stabilizer is further contained.
[13] Further, it preferably contains an ultraviolet curable oligomer.
[14] It is preferable that a fluorescent whitening agent is further included.
[15] It is preferable that a leveling agent is further contained.
[16] The volume-based median diameter of the dispersoid is preferably 2 μm or less.
[17] The total content of the polymer (B) containing a halogen atom and the mass part of the compound (D) having a polymerizable group has a polymer (B) containing a halogen atom and a polymerizable group. The content is preferably 0.1% by mass to 70% by mass with respect to the total mass of the compound (D) and water (C).
[18] The polymer (B) containing a halogen atom is preferably made of a halogenated rubber.
[19] The polymer (B) containing a halogen atom is preferably made of a chlorinated rubber.
[20] A coating film formed from the aqueous emulsion of any one of [1] to [19].
[21] A cured product of the coating film according to [20].
[22] A cured product according to [21], one or more adhesive layers, and a second substrate are laminated in this order on a first substrate made of an olefin polymer. Laminated body.
[23] On the first substrate made of an ethylene / vinyl acetate copolymer, the cured product according to [21], one or more adhesive layers thereon, and a second substrate A laminated body laminated in this order.
[24] A method for forming a coating film, comprising applying the aqueous emulsion according to any one of [1] to [19] onto a substrate and drying.
[25] A coating film obtained by the method according to [24].
[式(I)中、
R1は、水素原子、炭素数1~20のアルキル基、炭素数6~20のアリール基、炭素数7~20のアラルキル基又はカルボキシル基を表し、
R2は、炭素数1~20のアルキレン基、炭素数6~30のアリーレン基、又はポリアルキレンオキシド基及びこれらの組合せを表し、前記アルキレン基に含まれるメチレン基は、酸素原子又はカルボニル基で置き換わっていてもよく、
前記ポリアルキレンオキシド基は、炭素数1~8のアルキレンオキシド単位を1以上30以下含み、
R3は、水素原子又はメチル基を表し、
Zは、水素原子、炭素数1~10のアルキル基、炭素数1~10のアルコキシ基又は-SO3M(Mは水素原子、NH4又はアルカリ金属)を表し、
nは0から30の整数を表す。]
また、本発明の水性エマルションは、さらに重合性基を有する化合物(D)を含有することが好ましい。本発明の水性エマルションは、水系接着剤として有用である。 The aqueous emulsion of the present invention mainly contains a reactive surfactant (A) represented by the following formula (I), a polymer (B) containing a halogen atom, and water (C).
[In the formula (I),
R 1 represents a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, an aralkyl group having 7 to 20 carbon atoms, or a carboxyl group,
R 2 represents an alkylene group having 1 to 20 carbon atoms, an arylene group having 6 to 30 carbon atoms, or a polyalkylene oxide group and a combination thereof, and the methylene group contained in the alkylene group is an oxygen atom or a carbonyl group. May be replaced,
The polyalkylene oxide group contains 1 to 30 alkylene oxide units having 1 to 8 carbon atoms;
R 3 represents a hydrogen atom or a methyl group,
Z represents a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, or —SO 3 M (M is a hydrogen atom, NH 4 or an alkali metal);
n represents an integer of 0 to 30. ]
Moreover, it is preferable that the aqueous emulsion of this invention contains the compound (D) which has a polymeric group further. The aqueous emulsion of the present invention is useful as an aqueous adhesive.
式(I)において、R1で表される炭素数1~20のアルキル基としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、sec-ブチル基、tert-ブチル基、n-ペンチル基、n-ヘキシル基、ヘプチル基、2-エチルヘキシル基、オクチル基、ノニル基、デシル基、ウンデシル基、ドデシル基等が挙げられる。
R1で表される炭素数6~20のアリール基としては、フェニル基、ナフチル基、アントリル基、p-メチルフェニル基、p-tert-ブチルフェニル基、p-アダマンチルフェニル基、トリル基、キシリル基、クメニル基、メシチル基、ビフェニル基、フェナントリル基、2,6-ジエチルフェニル基、2-メチル-6-エチルフェニル等が挙げられる。
R1で表されるアラルキル基としては、ベンジル基、フェネチル基、フェニルプロピル基、ナフチルメチル基及びナフチルエチル基などが挙げられる。
R2で表される炭素数1~10のアルキレン基としては、前記R1のアルキル基として例示した基に対応する2価の基が例示される。
R2で表されるアリーレン基としては、フェニレン基、ナフチレン基、アントリレン基、p-メチルフェニレン基、p-tert-ブチルフェニレン基、p-アダマンチルフェニレン基、トリレン基、キシリレン基、クメニル基、メシチレン基、ビフェニレン基、フェナントリレン基、2,6-ジエチルフェニレン基、2-メチル-6-エチルフェニレン等が挙げられる。
Zで表される炭素数1~10のアルキル基としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、sec-ブチル基、tert-ブチル基、n-ペンチル基、n-ヘキシル基、ヘプチル基、2-エチルヘキシル基、オクチル基、ノニル基、デシル基が例示される。
Zで表される炭素数1~10のアルコキシ基としては、メトキシ基、エトキシ基、プロポキシ基、ブトキシ基、ペンチルオキシ基、ヘキシルオキシ基、ヘプチルオキシ基、オクチルオキシ基、デシルオキシ基などが例示される。
ポリアルキレンオキシド基は、炭素数1~8のアルキレンオキシド単位を1以上30以下含むものであり、例えば、ポリエチレンオキシド、ポリプロピレンオキシド、ポリブチレンオキシド、ポリペンチレンオキシド等が挙げられる。なお、本明細書においては、1つのみのアルキレンオキシド単位からなる官能基も便宜的に「ポリアルキレンオキシド基」に該当するものとする。 <Reactive surfactant (A)>
In the formula (I), examples of the alkyl group having 1 to 20 carbon atoms represented by R 1 include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, a sec-butyl group, and a tert-butyl group. Group, n-pentyl group, n-hexyl group, heptyl group, 2-ethylhexyl group, octyl group, nonyl group, decyl group, undecyl group, dodecyl group and the like.
Examples of the aryl group having 6 to 20 carbon atoms represented by R 1 include phenyl group, naphthyl group, anthryl group, p-methylphenyl group, p-tert-butylphenyl group, p-adamantylphenyl group, tolyl group, xylyl group. Group, cumenyl group, mesityl group, biphenyl group, phenanthryl group, 2,6-diethylphenyl group, 2-methyl-6-ethylphenyl and the like.
Examples of the aralkyl group represented by R 1 include a benzyl group, a phenethyl group, a phenylpropyl group, a naphthylmethyl group, and a naphthylethyl group.
Examples of the alkylene group having 1 to 10 carbon atoms represented by R 2 include divalent groups corresponding to the groups exemplified as the alkyl group of R 1 .
Examples of the arylene group represented by R 2 include phenylene group, naphthylene group, anthrylene group, p-methylphenylene group, p-tert-butylphenylene group, p-adamantylphenylene group, tolylene group, xylylene group, cumenyl group, mesitylene group. Group, biphenylene group, phenanthrylene group, 2,6-diethylphenylene group, 2-methyl-6-ethylphenylene and the like.
Examples of the alkyl group having 1 to 10 carbon atoms represented by Z include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, sec-butyl group, tert-butyl group, n-pentyl group, Examples include n-hexyl group, heptyl group, 2-ethylhexyl group, octyl group, nonyl group and decyl group.
Examples of the alkoxy group having 1 to 10 carbon atoms represented by Z include methoxy group, ethoxy group, propoxy group, butoxy group, pentyloxy group, hexyloxy group, heptyloxy group, octyloxy group and decyloxy group. The
The polyalkylene oxide group includes an alkylene oxide unit having 1 to 8 carbon atoms, and examples thereof include polyethylene oxide, polypropylene oxide, polybutylene oxide, and polypentylene oxide. In the present specification, a functional group composed of only one alkylene oxide unit also corresponds to a “polyalkylene oxide group” for convenience.
[式(II)中、
R1は、水素原子、炭素数1~20のアルキル基、炭素数6~20のアリール基、炭素数7~20のアラルキル基又はカルボキシル基を表し、
R3は、水素原子又はメチル基を表し、
R4は、単結合又は炭素数1~4のアルキレン基を表し、
Xは、カルボニルオキシ基又はオキシカルボニル基を表し、
R5は、炭素数1~16の直鎖又は分岐アルキレン基を表し、前記アルキレン基に含まれるメチレン基は、酸素原子又はカルボニル基で置き換わっていてもよく、
Zは、水素原子、炭素数1~10のアルキル基、炭素数1~10のアルコキシ基又は-SO3M(Mは水素原子、NH4又はアルカリ金属)を表す。]
上記R4が単結合のとき、Xはカルボニルオキシ基であることが好ましく、R5は炭素数1~12の直鎖アルキル基であることがより好ましく、当該直鎖アルキル基に含まれるメチレン基は、酸素原子又はカルボニル基で置き換わっていることがさらに好ましい。
上記R4が炭素数1~4のアルキル基のとき、Xはオキシカルボニル基であることが好ましく、R5は炭素数1~16の分岐したアルキレン基であることが好ましく、当該分岐したアルキレン基は、酸素原子、カルボニル基又は両方の基で置き換わっていることがより好ましい。 The above formula (I) is preferably a reactive surfactant represented by the following formula (II).
[In the formula (II),
R 1 represents a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, an aralkyl group having 7 to 20 carbon atoms, or a carboxyl group,
R 3 represents a hydrogen atom or a methyl group,
R 4 represents a single bond or an alkylene group having 1 to 4 carbon atoms,
X represents a carbonyloxy group or an oxycarbonyl group,
R 5 represents a linear or branched alkylene group having 1 to 16 carbon atoms, and the methylene group contained in the alkylene group may be replaced with an oxygen atom or a carbonyl group.
Z represents a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, or —SO 3 M (M is a hydrogen atom, NH 4 or an alkali metal). ]
When R 4 is a single bond, X is preferably a carbonyloxy group, R 5 is more preferably a linear alkyl group having 1 to 12 carbon atoms, and a methylene group contained in the linear alkyl group Is more preferably replaced by an oxygen atom or a carbonyl group.
When the R 4 is an alkyl group having 1 to 4 carbon atoms, X is preferably an oxycarbonyl group, preferably R 5 is an alkylene group which is branched having 1 to 16 carbon atoms, alkylene groups the branch Is more preferably replaced by an oxygen atom, a carbonyl group or both groups.
[式(III)中、R1、R3及びZは、式(I)について定義したものと同じ意味を表し、
R6は、炭素数1~16のアルキルを表し、前記アルキル基に含まれるメチレン基は、酸素原子又はカルボニル基で置き換わっていてもよい。]
式(III)において、R6は、エステル(-COO-)結合を含むことが好ましい。
[式(IV)中、R1、R3及びZは、式(I)について定義したものと同じ意味を表し、
R7は、炭素数1~8の直鎖又は分岐したアルキレン基を表し、前記アルキレン基に含まれるメチレン基は、酸素原子、カルボニル基又はこれら両方の基で置き換わっていてもよい。] Among the above formulas (II), a reactive surfactant represented by the following formula (III) or formula (IV) is more preferable.
[In formula (III), R 1 , R 3 and Z represent the same meaning as defined for formula (I),
R 6 represents an alkyl having 1 to 16 carbon atoms, and the methylene group contained in the alkyl group may be replaced with an oxygen atom or a carbonyl group. ]
In the formula (III), R 6 preferably contains an ester (—COO—) bond.
[In formula (IV), R 1 , R 3 and Z represent the same meaning as defined for formula (I),
R 7 represents a linear or branched alkylene group having 1 to 8 carbon atoms, and the methylene group contained in the alkylene group may be replaced with an oxygen atom, a carbonyl group, or both groups. ]
[式(V)中、R1、R3及びZは、式(I)における定義と同じ意味を表し、
R8は、炭素数1~8のアルキレン基又は炭素数6~30のアリーレン基、炭素数1~8のアルキレンジオキシ基、炭素数6~30のアリーレンジオキシ基又はOAr1-アルキレン基-OAr2O(式中、Ar1基およびAr2は、それぞれ独立に脂肪族炭化水素基で置換されていてもよいアリール基を表す。)で表される基を表し、
前記アルキレン基に含まれるメチレン基は、酸素原子又はカルボニル基で置き換わっていてもよく、
m及びnは、それぞれ独立して、1~30の整数を表す。]
上記R8は、炭素数6~26のアリーレン基であることが好ましく、より好ましくは2以上のベンゼン環を含む2価のアリーレン基である。 Further, the reactive surfactant represented by the formula (I) may be represented by the following formula (V).
[In formula (V), R 1 , R 3 and Z represent the same meaning as defined in formula (I),
R 8 is an alkylene group or an arylene group having 6 to 30 carbon atoms having 1 to 8 carbon atoms, alkylenedioxy group having 1 to 8 carbon atoms, arylene dioxy group, or OAr 1 having 6 to 30 carbon atoms - alkylene radical - Represents a group represented by OAr 2 O (wherein, Ar 1 group and Ar 2 each independently represents an aryl group which may be substituted with an aliphatic hydrocarbon group),
The methylene group contained in the alkylene group may be replaced with an oxygen atom or a carbonyl group,
m and n each independently represents an integer of 1 to 30. ]
R 8 is preferably an arylene group having 6 to 26 carbon atoms, more preferably a divalent arylene group containing two or more benzene rings.
[式(VI)中、R1、R3及びZは、式(I)における定義と同じ意味を表し、
R10は、単結合またはアルキレンオキシ基を表し、
n及びlは、それぞれ独立して1~30の整数を表す。] The reactive surfactant represented by the formula (I) may be represented by the following formula (VI).
[In formula (VI), R 1 , R 3 and Z represent the same meaning as defined in formula (I);
R 10 represents a single bond or an alkyleneoxy group,
n and l each independently represents an integer of 1 to 30. ]
[式(VII)中、R1、R3及びZは、式(I)における定義と同じ意味を表し、
R9は炭素数1~12のアルキル基を表し、前記アルキル基に含まれるメチレン基は、酸素原子又はカルボニル基で置き換わっていてもよく、
nは1~30の整数を表す。] The reactive surfactant represented by the formula (I) may be represented by the following formula (VII).
[In formula (VII), R 1 , R 3 and Z represent the same meaning as defined in formula (I);
R 9 represents an alkyl group having 1 to 12 carbon atoms, and the methylene group contained in the alkyl group may be replaced with an oxygen atom or a carbonyl group,
n represents an integer of 1 to 30. ]
ハロゲン原子を含有する重合体(B)としては、オレフィン系重合体のハロゲン化物、ビニル系共重合体のハロゲン化物、ハロゲン化ゴム等が挙げられる。好ましくは、ハロゲン化ゴムである。ハロゲン化に用いるハロゲン原子としては、塩素及び臭素が好ましく、より好ましくは塩素である。 <Polymer containing halogen atom (B)>
Examples of the polymer (B) containing a halogen atom include halides of olefin polymers, halides of vinyl copolymers, and halogenated rubbers. Preferably, it is a halogenated rubber. As a halogen atom used for halogenation, chlorine and bromine are preferable, and chlorine is more preferable.
ハロゲン化ゴムは、1種でもよいし、2種以上を組み合わせてもよい。ハロゲン化に用いるハロゲン原子としては、塩素及び臭素が挙げられ、塩素が好ましい。 <Halogenated rubber>
One kind of halogenated rubber may be used, or two or more kinds thereof may be combined. Examples of the halogen atom used for the halogenation include chlorine and bromine, with chlorine being preferred.
本発明の水性エマルションが含有する水(C)は、通常、水道水又は脱イオン水が用いられる。水性エマルション中に含まれる水は、特に限定されず、ハロゲン原子を含有する重合体(B)と、場合により重合性基を有する化合物(D)とを含む分散質を均一な分散媒として存在させることができる量であればよい。 <Water (C)>
The water (C) contained in the aqueous emulsion of the present invention is usually tap water or deionized water. The water contained in the aqueous emulsion is not particularly limited, and a dispersoid containing a polymer (B) containing a halogen atom and, optionally, a compound (D) having a polymerizable group is present as a uniform dispersion medium. Any amount can be used.
重合性基を有する化合物は、例えば、重合性基として、ビニル基、アリル基、プロぺニル基、ビニリデン基、ビニレン基(メタ)アクリル基、(メタ)アクリロイル基、ビニルエーテル基、ビニルベンジルエーテル基、(メタ)アクリルオキシ基、(メタ)アリルアミド基、スチリルオキシ基、スチリルアミド基、イソシアネート基、チオイソシアネート基、カルボキシル基、アルコール性又はフェノール性水酸基、シラノール基、脂環式エポキシ基、エポキシ基、グリシジル基、オキセタン基のような環状エーテル基を等の開環重合性基を含む。これらの基は、1種のみ又は2種以上含有していてもよいし、1つのみ又は2つ以上含有していてもよい。
重合性基を有する化合物(D)としては、例えば、エチレン性不飽和二重結合を有する化合物、エポキシ化合物、オキセタン化合物、グリシジルエーテル化合物等が挙げられる。これらの化合物は、単独で用いてもよく、2種以上の組み合わせて用いてもよい。重合性基を有する化合物としては、なかでも、エチレン性不飽和二重結合を1個以上有する化合物が好ましい。 <Compound having a polymerizable group (D)>
The compound having a polymerizable group includes, for example, a vinyl group, an allyl group, a propenyl group, a vinylidene group, a vinylene group (meth) acryl group, a (meth) acryloyl group, a vinyl ether group, a vinyl benzyl ether group as the polymerizable group. , (Meth) acryloxy group, (meth) allylamide group, styryloxy group, styrylamide group, isocyanate group, thioisocyanate group, carboxyl group, alcoholic or phenolic hydroxyl group, silanol group, alicyclic epoxy group, epoxy group A ring-opening polymerizable group such as a cyclic ether group such as glycidyl group and oxetane group. These groups may contain only 1 type, or 2 or more types, and may contain only 1 type or 2 or more types.
Examples of the compound (D) having a polymerizable group include compounds having an ethylenically unsaturated double bond, epoxy compounds, oxetane compounds, glycidyl ether compounds, and the like. These compounds may be used alone or in combination of two or more. As the compound having a polymerizable group, a compound having at least one ethylenically unsaturated double bond is preferable.
本発明の水性エマルションは、上述した反応性界面活性剤(A)、ハロゲン原子を含有する重合体(B)、水(C)及び重合性基を有する化合物(D)に加え、種々の添加剤を添加することができる。添加剤としては、界面活性剤、光重合開始剤、光安定剤、紫外線硬化性オリゴマー、蛍光増白剤、レベリング剤、塩基性化合物、有機溶剤、架橋剤、光増感剤、その他の樹脂、フェノール系安定剤、フォスファイト系安定剤、アミン系安定剤、アミド系安定剤、老化防止剤、耐候安定剤、防腐剤、沈降防止剤、酸化防止剤、熱安定剤、揺変剤、増粘剤、消泡剤、粘度調整剤、耐候剤、顔料分散剤、帯電防止剤、滑剤、核剤、難燃剤、油剤、染料、硬化剤;酸化チタン(ルチル型)及び酸化亜鉛などの遷移金属化合物;カーボンブラック等の顔料;ガラス繊維、炭素繊維、チタン酸カリウム繊維、ウオラストナイト、炭酸カルシウム、硫酸カルシウム、タルク、ガラスフレーク、硫酸バリウム、クレー、カオリン、微粉末シリカ、マイカ、珪酸カルシウム、水酸化アルミニウム、水酸化マグネシウム、酸化アルミニウム、酸化マグネシウム、アルミナ及びセライトなどの無機又は有機の充填剤等が挙げられる。 <Additives>
The aqueous emulsion of the present invention includes various additives in addition to the reactive surfactant (A), the polymer (B) containing a halogen atom, water (C) and the compound (D) having a polymerizable group. Can be added. Additives include surfactants, photopolymerization initiators, light stabilizers, UV curable oligomers, fluorescent brighteners, leveling agents, basic compounds, organic solvents, crosslinking agents, photosensitizers, other resins, Phenol stabilizer, phosphite stabilizer, amine stabilizer, amide stabilizer, anti-aging agent, weathering stabilizer, antiseptic, anti-settling agent, antioxidant, thermal stabilizer, thixotropic agent, thickening Agents, antifoaming agents, viscosity modifiers, weathering agents, pigment dispersants, antistatic agents, lubricants, nucleating agents, flame retardants, oil agents, dyes, curing agents; transition metal compounds such as titanium oxide (rutile type) and zinc oxide Pigments such as carbon black; glass fibers, carbon fibers, potassium titanate fibers, wollastonite, calcium carbonate, calcium sulfate, talc, glass flakes, barium sulfate, clay, kaolin, fine powder silica, mica, silicic acid Calcium, aluminum hydroxide, magnesium hydroxide, aluminum oxide, magnesium oxide, inorganic or organic fillers such as alumina and Celite, and the like.
フィルターでの濾過は、水性エマルションに含まれる重合性基を有する化合物の融点以上に加熱してから行うことが好ましい。 These additives and the like may constitute a dispersoid of the aqueous emulsion. In this case, at least a part of the polymer (B) containing a halogen atom may be dissolved in the dispersoid. Here, at least a part of the polymer (B) containing a halogen atom is dissolved in the dispersoid means that at least a part of the polymer (B) containing a halogen atom forms a dispersoid. It means that it is dissolved in at least one component. For example, when the aqueous emulsion of the present invention is filtered through a filter having a pore size of 0.5 μm, the filtrate may contain at least a part of the polymer (B) containing a halogen atom. The polymer (B) containing a halogen atom contained in the filtrate is preferably 1% by mass or more, more preferably 100 parts by mass of the polymer (B) containing a halogen atom contained in the aqueous emulsion before filtration. Is 10% by mass or more, more preferably 30% by mass or more, and still more preferably 70% by mass or more.
Filtration with a filter is preferably performed after heating to a temperature equal to or higher than the melting point of the compound having a polymerizable group contained in the aqueous emulsion.
フィルターでの濾過は、水性エマルションに含まれる重合性基を有する化合物(D)の融点以上に加熱してから行うことが好ましい。 When the polymer (B) containing a halogen atom contains other resins, at least a part of the polymer (B) containing a halogen atom is dissolved in the compound (D) or dispersoid having a polymerizable group. However, at least a part of other additives such as resins may be dissolved.
Filtration with a filter is preferably performed after heating to a temperature equal to or higher than the melting point of the compound (D) having a polymerizable group contained in the aqueous emulsion.
本発明の水性エマルションは、上記式(I)で表される反応性界面活性剤(A)以外の界面活性剤を含んでいてもよい。界面活性剤は、乳化剤として作用するものが好ましい。界面活性剤としては、カチオン性、アニオン性、両性及びノニオン性の界面活性剤が挙げられ、好ましくは、アニオン性及びノニオン性の界面活性剤である。界面活性剤は、単独で用いてもよく、2種以上を組み合わせても用いてもよい。 <Surfactant>
The aqueous emulsion of the present invention may contain a surfactant other than the reactive surfactant (A) represented by the above formula (I). The surfactant preferably acts as an emulsifier. Examples of the surfactant include cationic, anionic, amphoteric and nonionic surfactants, and preferred are anionic and nonionic surfactants. Surfactants may be used alone or in combination of two or more.
光重合開始剤とは、光の作用により活性種を生じる化合物であり、光の作用により活性ラジカルを発生する光ラジカル発生剤、光の作用により酸を発生する光酸発生剤及び光の作用により塩基を発生する光塩基発生剤が挙げられる。 <Photopolymerization initiator>
A photopolymerization initiator is a compound that generates an active species by the action of light, a photo radical generator that generates an active radical by the action of light, a photo acid generator that generates an acid by the action of light, and the action of light. Examples include photobase generators that generate bases.
これら光ラジカル発生剤は、単独で使用してもよく、組み合わせて使用してもよい。
組み合わせの具体例としては、イルガキュア(登録商標)500(1-ヒドロキシ-シクロヘキシル-フェニル-ケトン/ベンゾフェノン:50/50%)、イルガキュア(登録商標)1700(ビス(2,6-ジメトキシベンゾイル)-2,4,4-トリメチルペンチルホスフィンオキシド/2-ヒドロキシ-2-メチルフェニルプロパン-1-オン:25/75%)及びイルガキュア(登録商標)1800(ビス(2,6-ジメトキシベンゾイル)-2,4,4-トリメチルペンチルホスフィンオキシド/1-ヒドロキシシクロヘキシル-フェニルケトン:25/75%)(BASFジャパン(株))等が挙げられる。 A commercially available thing can be used as a photoradical generator. Commercially available photoradical generators include Irgacure (registered trademark) 907, 184, 651, 819, 250, 2959, 127, 754 and 369 (BASF Japan Co., Ltd.), Seikol (registered trademark) BZ, Z And BEE (Seiko Chemical Co., Ltd.), Kayacure (registered trademark) BP100 (Nippon Kayaku Co., Ltd.), Kayacure UVI-6992 (manufactured by Dow), Adekaoptomer SP-152 and SP-170 (( ADEKA), TAZ-A and TAZ-PP (Nihon Shibel Hegner Co., Ltd.), TAZ-104 (Sanwa Chemical Co., Ltd.), Darocur (registered trademark) 1173 and MBF (BASF Japan Co., Ltd.) It is done.
These photo radical generators may be used alone or in combination.
Specific examples of the combination include Irgacure (registered trademark) 500 (1-hydroxy-cyclohexyl-phenyl-ketone / benzophenone: 50/50%), Irgacure (registered trademark) 1700 (bis (2,6-dimethoxybenzoyl) -2 , 4,4-trimethylpentylphosphine oxide / 2-hydroxy-2-methylphenylpropan-1-one: 25/75%) and Irgacure® 1800 (bis (2,6-dimethoxybenzoyl) -2,4 , 4-trimethylpentylphosphine oxide / 1-hydroxycyclohexyl-phenylketone: 25/75%) (BASF Japan Ltd.).
光安定剤としては、紫外線吸収剤及びヒンダードアミン系光安定剤が挙げられる。光安定剤は単独で用いてもよく、2種以上を組み合わせて用いてもよい。 <Light stabilizer>
Examples of the light stabilizer include an ultraviolet absorber and a hindered amine light stabilizer. A light stabilizer may be used independently and may be used in combination of 2 or more type.
紫外線硬化性オリゴマーとしては、ウレタンアクリレートオリゴマー、エポキシアクリレートオリゴマー及びポリエステルアクリレートオリゴマー等が挙げられる。紫外線硬化性オリゴマーは、単独で使用してもよく、組み合わせて使用してもよい。 <Ultraviolet curable oligomer>
Examples of the ultraviolet curable oligomer include urethane acrylate oligomer, epoxy acrylate oligomer, and polyester acrylate oligomer. The ultraviolet curable oligomers may be used alone or in combination.
蛍光増白剤としては、ジアルキルアミノクマリン、ビスジメチルアミノスチルベン、ビスメチルアミノスチルベン、4-アルコキシ-1、8-ナフタレンジカルボン酸-N-アルキルイミド、ビスベンズオキサゾリルエチレン、1,4-ビス(2-ベンゾオキサゾリル)ナフタレン、ジアルキルスチルベン等が挙げられる。市販の蛍光増白剤としては、Kayahor 3BS Liq.、Kayahor TAC Liq.、Kayahor HBC Liq.、Kayalight B、Kayaphor AS 150、Kayaphor CR 200、Kayaphor JB Liq.、Mikawhite ATN conc.(日本化薬社製)、TINOPAL OB、TINOPAL NFW Liqid(BASF社製)、Hakkol P、Hakkol PHD、Hakkol RF、Hakkol PSR、Hakkol PSR-B、Hakkol CHP-B、Hakkol PY-2000、Hakkol PYB-D、Hakkol BE conc、Hakkol SG conc 150、Hakkol TH-100、Hakkol S-100、Hakkol RX-1、Hakkol OW-11、Hakkol OW-10extra、Hakkol KIP H/C、Hakkol SF、Hakkol JC、及び、Hakkol PMS H/C(昭和化学工業社製)、Nikkafluor SB conc、Nikkafluor KB、Nikkafluor OB、Nikkabright CX H/C(日本化学工業所社製)等が挙げられる。蛍光増白剤は、単独で使用してもよく、組み合わせて使用してもよい。 <Fluorescent brightener>
Examples of fluorescent brighteners include dialkylaminocoumarin, bisdimethylaminostilbene, bismethylaminostilbene, 4-alkoxy-1,8-naphthalenedicarboxylic acid-N-alkylimide, bisbenzoxazolylethylene, 1,4-bis (2-Benzoxazolyl) naphthalene, dialkylstilbene and the like. Commercially available optical brighteners include Kayahor 3BS Liq. Kayahor TAC Liq. Kayahor HBC Liq. , Kayalight B, Kyaphor AS 150, Kyaphor CR 200, Kyaphor JB Liq., Mikawhite ATN conc. (Manufactured by Nippon Kayaku Co., Ltd.), TINOPAL OB, TINOPAL NFW Liqid (manufactured by BASF), Hakkol P, Hakkol PHD, Hakkol RF, Hakkol PSR, Hakkol PSR-B, Hakkol CYP-B, Hakkol PY-2000, Hakkol PY-2000 D, Hakkol BE conc, Hakkol SG conc 150, Hakkol TH-100, Hakkol S-100, Hakkol RX-1, Hakkol OW-11, Hakkol OW-10 extra, Hakkol KIP H / C, Hakol KIP H / C, Hakol Hakkol PMS H / C (made by Showa Chemical Co., Ltd.), Nikkafluor SB conc, Nikkafluor KB, Nikkafluor OB Nikka bright CX H / C (manufactured by Nippon Chemical Industry Co., Ltd.) and the like. The optical brighteners may be used alone or in combination.
レベリング剤としては、ポリフローNo.45、ポリフローKL-245、ポリフローNo.75、ポリフローNo.90、ポリフローNo.95(共栄社化学工業社製)、BYK300、BYK306、BYK310、BYK320、BYK330、BYK346、BYK349、BYK-333、BYK-345、BYK-347、BYK-348、BYK-378(ビックケミー・ジャパン社製)、KP-341、KP-358、KP-368、KF-96-50CS、KF-50-100CS(信越化学工業社製)、サーフロンSC-101、サーフロンKH-40(AGCセイミケミカル社製)、フタージェント222F、フタージェント251、FTX-218(ネオス社製)、EFTOP EF-351、EFTOP EF-352、EFTOP EF-601、EFTOP EF-801、EFTOP EF-802(三菱マテリアル社製)、メガファックF-171、メガファックF-177、メガファックF-475、メガファックF-556、メガファックR-30(DIC社製)、アデカコールW-193、アデカコールW-287、アデカコールW-288、アデカコールW-304(ADEKA社製)、SNウェット366、ノプコ38-C、SNディスパーサンド5468、SNディスパーサンド5034、SNディスパーサンド5027、SNディスパーサンド5040、SNディスパーサンド5020(サンノプコ社)フルオロアルキルベンゼンスルホン酸塩、フルオルアルキルカルボン酸塩、フルオロアルキルポリオキシエチレンエーテル、フルオロアルキルアンモニウムヨージド、フルオロアルキルベタイン、フルオロアルキルスルホン酸塩、ジグリセリンテトラキス(フルオロアルキルポリオキシエチレンエーテル)、フルオロアルキルトリメチルアンモニウム塩、フルオロアルキルアミノスルホン酸塩、ポリオキシエチレンノニルフェニルエーテル、ポリオキシエチレンオクチルフェニルエーテル、ポリオキシエチレンアルキルエーテル、ポリオキシエチレンラウリルエーテル、ポリオキシエチレンオレイルエーテル、ポリオキシエチレントリデシルエーテル、ポリオキシエチレンセチルエーテル、ポリオキシエチレンステアリルエーテル、ポリオキシエチレンラウレート、ポリオキシエチレンオレレート、ポリオキシエチレンステアレート、ポリオキシエチレンラウリルアミン、ソルビタンラウレート、ソルビタンパルミテート、ソルビタンステアレート、ソルビタンオレエート、ソルビタン脂肪酸エステル、ポリオキシエチレンソルビタンラウレート、ポリオキシエチレンソルビタンパルミテート、ポリオキシエチレンソルビタンステアレート、ポリオキシエチレンソルビタンオレエート、ポリオキシエチレンナフチルエーテル、アルキルベンゼンスルホン酸塩、又はアルキルジフェニルエーテルジスルホン酸塩等が挙げられる。 <Leveling agent>
As a leveling agent, polyflow no. 45, Polyflow KL-245, Polyflow No. 75, Polyflow No. 90, polyflow no. 95 (manufactured by Kyoeisha Chemical Industry Co., Ltd.), BYK300, BYK306, BYK310, BYK320, BYK330, BYK346, BYK349, BYK-333, BYK-345, BYK-347, BYK-348, BYK-378 (manufactured by BYK Japan) KP-341, KP-358, KP-368, KF-96-50CS, KF-50-100CS (manufactured by Shin-Etsu Chemical Co., Ltd.), Surflon SC-101, Surflon KH-40 (manufactured by AGC Seimi Chemical Co., Ltd.), Footgent 222F, footage 251, FTX-218 (manufactured by Neos), EFTOP EF-351, EFTOP EF-352, EFTOP EF-601, EFTOP EF-801, EFTOP EF-802 (Mitsubishi Materials), MegaFuck F- 171 、 Me Fuck F-177, Mega Fuck F-475, Mega Fuck F-556, Mega Fuck R-30 (manufactured by DIC), Adeka Coal W-193, Adeka Coal W-287, Adeka Coal W-288, Adeka Coal W-304 (ADEKA) Manufactured), SN wet 366, Nopco 38-C, SN disperse sand 5468, SN disperse sand 5034, SN disper sand 5027, SN disperse sand 5040, SN disper sand 5020 (San Nopco) fluoroalkylbenzene sulfonate, fluoroalkyl carboxylic acid Acid salt, fluoroalkyl polyoxyethylene ether, fluoroalkyl ammonium iodide, fluoroalkyl betaine, fluoroalkyl sulfonate, diglycerin tetrakis Reoxyethylene ether), fluoroalkyltrimethylammonium salt, fluoroalkylaminosulfonate, polyoxyethylene nonylphenyl ether, polyoxyethylene octylphenyl ether, polyoxyethylene alkyl ether, polyoxyethylene lauryl ether, polyoxyethylene oleyl ether , Polyoxyethylene tridecyl ether, polyoxyethylene cetyl ether, polyoxyethylene stearyl ether, polyoxyethylene laurate, polyoxyethylene oleate, polyoxyethylene stearate, polyoxyethylene laurylamine, sorbitan laurate, sorbitan palm Tate, sorbitan stearate, sorbitan oleate, sorbitan fatty acid ester, polyoxye Ren sorbitan laurate, polyoxyethylene sorbitan palmitate, polyoxyethylene sorbitan stearate, polyoxyethylene sorbitan oleate, polyoxyethylene naphthyl ether, alkyl benzene sulfonates, or alkyl diphenylether disulfonic acid salts.
塩基性化合物としては、例えば、アンモニア、有機アミン化合物及び金属水酸化物等が挙げられる。好ましくは、アンモニア又は有機アミン化合物である。 <Basic compound>
As a basic compound, ammonia, an organic amine compound, a metal hydroxide, etc. are mentioned, for example. Preferably, it is ammonia or an organic amine compound.
金属水酸化物としては、水酸化リチウム、水酸化カリウム及び水酸化ナトリウム等が挙げられる。
塩基性化合物は市場から容易に入手できる。 Examples of organic amine compounds include triethylamine, N, N-dimethylethanolamine, aminoethanolamine, N-methyl-N, N-diethanolamine, isopropylamine, iminobispropylamine, ethylamine, diethylamine, 3-ethoxypropylamine, 3- Examples include diethylaminopropylamine, sec-butylamine, propylamine, methylaminopropylamine, 3-methoxypropylamine, monoethanolamine, morpholine, N-methylmorpholine and N-ethylmorpholine. N, N-dimethylethanolamine is preferable.
Examples of the metal hydroxide include lithium hydroxide, potassium hydroxide and sodium hydroxide.
Basic compounds are readily available from the market.
有機溶剤としては、トルエン及びキシレン等の芳香族炭化水素;ヘキサン等の脂肪族炭化水素;酢酸エチル及び酢酸ブチル等のエステル;メチルエチルケトン及びメチルイソブチルケトン等のケトン;メタノ-ル、エタノール、n-プロパノール、イソプロピルアルコール及びn-ブタノール等のアルコール;エチレングリコール、ジエチレングリコール、トリエチレングリコール及びプロピレングリコール等のグリコール系溶媒;メチルセロソルブ、セロソルブ、ブチルセロソルブ、ジオキサン、MTBE(メチルターシャリーブチルエーテル)及びブチルカルビトール等のセルソルブ系溶媒;ジエチレングリコールモノメチルエーテル、トリエチレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテル及び3-メトキシ-3-メチル-1-ブタノール等のグリコール系溶媒及び;エチレングリコールモノメチルエーテルアセテート、PMA(プロピレングリコールモノメチルエーテルアセテート)、ジエチレングリコールモノブチルエーテルアセテート及びジエチレングリコールモノエチルエーテルアセテート等のグリコールエステル系溶媒等が挙げられる。これらは単独で用いてもよく、組み合わせて用いてもよい。 <Organic solvent>
Examples of organic solvents include aromatic hydrocarbons such as toluene and xylene; aliphatic hydrocarbons such as hexane; esters such as ethyl acetate and butyl acetate; ketones such as methyl ethyl ketone and methyl isobutyl ketone; methanol, ethanol, and n-propanol. Alcohols such as isopropyl alcohol and n-butanol; glycol solvents such as ethylene glycol, diethylene glycol, triethylene glycol and propylene glycol; methyl cellosolve, cellosolve, butyl cellosolve, dioxane, MTBE (methyl tertiary butyl ether) and butyl carbitol Cellosolve solvents; diethylene glycol monomethyl ether, triethylene glycol monomethyl ether, propylene glycol monomethyl ether and 3-methyl And glycol solvents such as xyl-3-methyl-1-butanol; and glycol ester solvents such as ethylene glycol monomethyl ether acetate, PMA (propylene glycol monomethyl ether acetate), diethylene glycol monobutyl ether acetate, and diethylene glycol monoethyl ether acetate. It is done. These may be used alone or in combination.
架橋剤を含むことにより、接着性、接着剤層の耐水性及び接着剤層の耐溶剤性がより向上する傾向がある。
架橋剤としては、エポキシ化合物、ポリイソシアナート化合物、オキサゾリン化合物、アジリジン化合物、カルボジイミド化合物、活性メチロール化合物、活性アルコキシメチル化合物、金属キレート、ヒドラジド化合物、ヒドラジン化合物等が挙げられる。
好ましくは脂肪族ポリイソシアナート化合物、カルボジイミド化合物、オキサゾリン基含有化合物、ヒドラジド化合物、ヒドラジン化合物である。中でも水性(水溶性もしくは水分散性)のものがさらに好ましい。必要により、これらの架橋剤は、単独で使用してもよく、組み合わせて使用しても良い。 <Crosslinking agent>
By including a crosslinking agent, there exists a tendency which adhesiveness, the water resistance of an adhesive bond layer, and the solvent resistance of an adhesive bond layer improve more.
Examples of the crosslinking agent include epoxy compounds, polyisocyanate compounds, oxazoline compounds, aziridine compounds, carbodiimide compounds, active methylol compounds, active alkoxymethyl compounds, metal chelates, hydrazide compounds, and hydrazine compounds.
Preferred are aliphatic polyisocyanate compounds, carbodiimide compounds, oxazoline group-containing compounds, hydrazide compounds, and hydrazine compounds. Of these, aqueous (water-soluble or water-dispersible) ones are more preferable. If necessary, these crosslinking agents may be used alone or in combination.
具体的には、住化バイエルウレタン製のスミジュール(登録商標)N3200、N3300、N3400、N3600、N3900、S-304、S-305、XP-2655、XP-2487、XP-2547、44V10、44V20及びE 21-1、住友バイエルウレタン社製のデスモジュール(登録商標)N3100、N3300、N3400、N3600、N3900、S-304、S-305、XP-2655、XP-2487、XP-2547及びDA-L、E14及びE 22、住友バイエルウレタン社製のバイヒジュール(登録商標)304及びXP2655、BASF社製のバソナート(BASONAT(登録商標))PLR8878及びHW-100、武田薬品工業社製のタケネート(登録商標)WD720、WD725及びWD730、旭化成工業社製のデュラネート(登録商標)WB40-100、WB40-80D及びWX-1741等が挙げられる。 Examples of the polyisocyanate compound include hexamethylene diisocyanate (HDI), 4,4′-diphenylmethane diisocyanate (MDI), tolylene diisocyanate (TDI), and oligomers or polymers thereof.
Specifically, Sumidur (registered trademark) N3200, N3300, N3400, N3600, N3900, S-304, S-305, XP-2655, XP-2487, XP-2547, 44V10, 44V20 made by Sumika Bayer Urethane And E 21-1, Death Module (registered trademark) N3100, N3300, N3400, N3600, N3900, S-304, S-305, XP-2655, XP-2487, XP-2547 and DA-, manufactured by Sumitomo Bayer Urethane Co., Ltd. L, E14 and E22, Bihijoule (registered trademark) 304 and XP2655 manufactured by Sumitomo Bayer Urethane Co., Ltd., BASONAT (registered trademark) PLR8878 and HW-100 manufactured by BASF, Takenate (registered trademark) manufactured by Takeda Pharmaceutical Company Limited ) WD720, WD7 5 and WD730, Asahi Chemical Industry Co. Duranate (registered trademark) WB40-100, include WB40-80D and WX-1741 or the like.
光増感剤は、必要により、増強したい波長に応じて適宜選定することができる。有効励起波長域は、通常、450nm以下のものであり、好ましくは250~380nmの範囲のものである。光増感剤としては、トリエタノールアミン、トリイソプロパノールアミン、4,4-ジエチルアミノベンゾフェノン、2-ジメチルアミノエチル安息香酸、4-ジメチルアミノエチル安息香酸エチル及び4-ジメチルアミノ安息香酸イソアシル等が挙げられる。 <Photosensitizer>
The photosensitizer can be appropriately selected according to the wavelength to be enhanced, if necessary. The effective excitation wavelength range is usually 450 nm or less, preferably in the range of 250 to 380 nm. Examples of the photosensitizer include triethanolamine, triisopropanolamine, 4,4-diethylaminobenzophenone, 2-dimethylaminoethylbenzoic acid, ethyl 4-dimethylaminoethylbenzoate, and isoacyl 4-dimethylaminobenzoate. .
本発明の水性エマルションは、意図する特性を損なわない範囲でその他の樹脂を含有してもよい。
その他の樹脂としては、エチレン-ビニルエステル樹脂、スチレン-マレイン酸樹脂、(メタ)アクリル系樹脂、ポリスチレン、ポリ酢酸ビニル、ポリウレタン、エチレン-ビニルエステル樹脂、ポリウレア、アクリロニトリルブタジエンスチレン樹脂、ブチルゴム、変性ゴム、スチレン-(メタ)アクリル酸樹脂、合成ゴム、天然ゴム、スチレン-ブタジエン樹脂、ブタジエン樹脂、ポリ(メタ)アクリロニトリル樹脂、(メタ)アクリルアミド樹脂、ポリエステル樹脂、変性ナイロン樹脂、エポキシ樹脂、スチレン系ブロック共重合体及びこれらのオリゴマー体等が挙げられる。 <Other resins>
The aqueous emulsion of the present invention may contain other resins as long as the intended properties are not impaired.
Other resins include ethylene-vinyl ester resin, styrene-maleic acid resin, (meth) acrylic resin, polystyrene, polyvinyl acetate, polyurethane, ethylene-vinyl ester resin, polyurea, acrylonitrile butadiene styrene resin, butyl rubber, modified rubber. , Styrene- (meth) acrylic resin, synthetic rubber, natural rubber, styrene-butadiene resin, butadiene resin, poly (meth) acrylonitrile resin, (meth) acrylamide resin, polyester resin, modified nylon resin, epoxy resin, styrene block Examples thereof include copolymers and oligomers thereof.
エチレン-ビニルエステル樹脂共重合体としては、VINNOL E15/45、E15/45M、E15/48A、H15/42、H15/50、H11/59、H14/36、H40/50、H40/55、H40/60、H30/48M(Wacker Chemie AG社)等が挙げられる。
エチレン-ビニルエステル樹脂及びその共重合体は、エマルジョンの形態であってもよい。このようなエマルションは、前記エチレン単位及びビニルエステル単位を構成する単量体を乳化重合することによって製造してもよいし、市販のものを用いてもよい。エチレン-ビニルエステル樹脂共重合体のエマルジョンとしては、例えば、スミカフレックス(登録商標)201HQ、303HQ、355HQ、400HQ、401HQ、408HQ、410HQ、450HQ、455HQ、456HQ、460HQ、465HQ、467HQ、7400HQ、470HQ、478HQ、510HQ、520HQ、710、752、755、SDX-5100、801HQ、808HQ、830、850HQ、900HL及び3950(以上、住友化学(株)製)、バンフレックスOM-4000及びOM-4200(以上、(株)クラレ製)、ポリゾール(登録商標)EVA AD-2、AD-3、AD-4、AD-5、AD-51、AD-56、AD-59及びP-900(以上、昭和高分子(株)製)、デンカEVAテックス(登録商標)#20、#30、#40M、#60、#81及び#82(以上、電気化学工業(株)製)等が挙げられる。 In addition to ethylene units and vinyl ester units, the ethylene-vinyl ester resin may contain monomer units copolymerizable therewith. Examples of the monomer unit include vinyl halides such as vinyl chloride, monomers having a small amount of a functional group such as an amide group, and (meth) acrylic acid esters.
Examples of the ethylene-vinyl ester resin copolymer include VINNOL E15 / 45, E15 / 45M, E15 / 48A, H15 / 42, H15 / 50, H11 / 59, H14 / 36, H40 / 50, H40 / 55, H40 / 60, H30 / 48M (Wacker Chemie AG) and the like.
The ethylene-vinyl ester resin and the copolymer thereof may be in the form of an emulsion. Such an emulsion may be produced by emulsion polymerization of monomers constituting the ethylene units and vinyl ester units, or commercially available ones may be used. Examples of the emulsion of the ethylene-vinyl ester resin copolymer include Sumikaflex (registered trademark) 201HQ, 303HQ, 355HQ, 400HQ, 401HQ, 408HQ, 410HQ, 450HQ, 455HQ, 456HQ, 460HQ, 465HQ, 467HQ, 7400HQ, 470HQ. 478HQ, 510HQ, 520HQ, 710, 752, 755, SDX-5100, 801HQ, 808HQ, 830, 850HQ, 900HL and 3950 (above, manufactured by Sumitomo Chemical Co., Ltd.), Vanflex OM-4000 and OM-4200 (above Polysol (registered trademark) EVA AD-2, AD-3, AD-4, AD-5, AD-51, AD-56, AD-59 and P-900 (above, Showa High) (Molecular Co., Ltd.) Denka EVA-Tex (registered trademark) # 20, # 30, # 40M, # 60, # 81 and # 82 (manufactured by Denki Kagaku Kogyo Co., Ltd.).
α,β-不飽和カルボン酸の金属塩としては、リチウム、ナトリウム、カリウムなどの1価金属の塩、マグネシウム、カルシウム、亜鉛などの多価金属の塩が挙げられる。具体的には、(メタ)アクリル酸のナトリウム塩及びマグネシウム塩が挙げられる。
α,β-不飽和カルボン酸エステルとしては、メチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート、ブチル(メタ)アクリレート、グリシジル(メタ)アクリレート、2-ヒドロキシエチルアクリレート、マレイン酸ジメチル及びメタクリル酸とアルコールとのエステル化物等が挙げられる。なかでも、メチル(メタ)アクリレート及びエチル(メタ)アクリレートが好ましい。 α, β-unsaturated carboxylic acid and its anhydride include acrylic acid, methacrylic acid, maleic acid, maleic anhydride, itaconic acid, itaconic anhydride, fumaric acid, crotonic acid, monomethyl maleate, monoethyl maleate, maleic Examples include acid half esters, maleic acid half amides, itaconic acid half esters, itaconic acid half amides, and the like. Of these, acrylic acid, methacrylic acid, maleic acid and maleic anhydride are preferable, and acrylic acid and maleic anhydride are particularly preferable.
Examples of the metal salt of α, β-unsaturated carboxylic acid include salts of monovalent metals such as lithium, sodium and potassium, and salts of polyvalent metals such as magnesium, calcium and zinc. Specifically, the sodium salt and magnesium salt of (meth) acrylic acid are mentioned.
α, β-unsaturated carboxylic acid esters include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, glycidyl (meth) acrylate, 2-hydroxyethyl acrylate, maleic acid Examples include esterified products of dimethyl and methacrylic acid and alcohol. Of these, methyl (meth) acrylate and ethyl (meth) acrylate are preferred.
ビニルエステル鹸化物としては、ビニルエステルを塩基性化合物等でケン化して得られるビニルアルコール等が挙げられる。 Examples of vinyl esters include vinyl formate, vinyl acetate, vinyl propionate, vinyl pivalate and vinyl versatate. Of these, vinyl acetate is preferred.
Examples of the vinyl ester saponified product include vinyl alcohol obtained by saponifying vinyl ester with a basic compound or the like.
MAH2210、3200、P3 3200、3210、4210、6200、3410、3430及び4720(アルケマ(株))、BONDINE(登録商標)LX4110、HX8210、TX8030、HX8290、HX8410及びAX8390(アルケマ(株))、OREVAC(登録商標)T9314、T9318及びG18211(アルケマ(株))、ユーメックス(登録商標)2000(三洋化成工業(株))、並びにアウローレン(登録商標)100S及び200T(日本製紙ケミカル(株))等が挙げられる。 Specific examples of the resin having a structural unit derived from an α-olefin having 2 to 20 carbon atoms and modified products thereof include Mersen (registered trademark) H H-6410M, H-6051, H-6960, H-6820 and H-6822X (Tosoh Corporation), EVAL (registered trademark) L171B, F171B, H171B, E105B and G156B (Kuraray Co., Ltd.), Soarnol (registered trademark) D2908, DT2904, DC3212, DC3203, E3808, ET3803, A4412, AT4403, BX, 16DX, D2908H4 and A4412H4 (Nippon Synthetic Chemical Industry Co., Ltd.), Soresin (registered trademark) PG505 (Nippon Synthetic Chemical Industry Co., Ltd.), NISSO (registered trademark) PB (Nippon Soda Co., Ltd.), Polytail (Registered trademark) H (Mitsubishi Chemical Corporation), Epaul R) (manufactured by Idemitsu Kosan (Ltd.)), OREVAC (R) G 18211, OE808 and OE825 (Arkema (Ltd.)), LOTADAR
MAH2210, 3200, P3 3200, 3210, 4210, 6200, 3410, 3430 and 4720 (Arkema Corp.), BONDINE (registered trademark) LX4110, HX8210, TX8030, HX8290, HX8410 and AX8390 (Arkema Corp.), OREVAC ( (Registered trademark) T9314, T9318 and G1821 (Arkema Co., Ltd.), Umex (registered trademark) 2000 (Sanyo Chemical Industry Co., Ltd.), Auroren (registered trademark) 100S and 200T (Nippon Paper Chemical Co., Ltd.), etc. Can be mentioned.
ポリ塩化ビニルとしては、硬質ポリ塩化ビニル、半硬質ポリ塩化ビニル、軟質ポリ塩化ビニル等が挙げられる。好ましくは、軟質ポリ塩化ビニルである。
ポリ塩化ビニルは、例えば、カネビニールS-400、PSH-180、PSL-180(株)カネカ)等が挙げられる。 Polyvinyl chloride is obtained by a method such as suspension polymerization or bulk polymerization of vinyl chloride.
Examples of the polyvinyl chloride include hard polyvinyl chloride, semi-rigid polyvinyl chloride, and soft polyvinyl chloride. Preferably, it is soft polyvinyl chloride.
Examples of the polyvinyl chloride include Kanevinyl S-400, PSH-180, PSL-180 (Kaneka).
その他の樹脂は市場から容易に入手することができる。 Other resin may be individual and may be contained in combination of 2 or more type.
Other resins can be easily obtained from the market.
増粘剤は、水性エマルションの粘性調整のために使用することができる。増粘剤としてはアデカノール(登録商標)UH-140S、UH-420、UH-438、UH-450VF、UH-462,UH-472、UH-526、UH-530、UH-540、UH-541VF、UH-550、UH-752及びH-756VF((株)ADEKA)、並びに、SNシックナー920、922,924,926,929-S、A-801、A-806、A-812、A-813、A-818、621N、636、601、603、612、613、615、618、621N、630、634、636及び4050(サンノプコ(株))等が挙げられる。 <Thickener>
Thickeners can be used to adjust the viscosity of the aqueous emulsion. As a thickener, Adecanol (registered trademark) UH-140S, UH-420, UH-438, UH-450VF, UH-462, UH-472, UH-526, UH-530, UH-540, UH-541VF, UH-550, UH-752 and H-756VF (ADEKA), and SN thickener 920, 922, 924, 926, 929-S, A-801, A-806, A-812, A-813, A-818, 621N, 636, 601, 603, 612, 613, 615, 618, 621N, 630, 634, 636, and 4050 (San Nopco).
本発明の水性エマルションでは、ハロゲン原子を含有する重合体(B)と重合性基を有する化合物(D)とが混合物として含有されていることが好ましい。混合物とは、ハロゲン原子を含有する重合体と重合性基を有する化合物が混合された状態、ハロゲン原子を含有する重合体(B)が重合性基を有する化合物(D)に分散又は膨潤している状態、ハロゲン原子を含有する重合体(B)の少なくとも一部が重合性基を有する化合物に溶解している状態を包含する。 <Form of aqueous emulsion>
In the aqueous emulsion of the present invention, the polymer (B) containing a halogen atom and the compound (D) having a polymerizable group are preferably contained as a mixture. A mixture is a state in which a polymer containing a halogen atom and a compound having a polymerizable group are mixed, and a polymer (B) containing a halogen atom is dispersed or swollen in a compound (D) having a polymerizable group. A state in which at least a part of the polymer (B) containing a halogen atom is dissolved in a compound having a polymerizable group.
フィルターでの濾過は、水性エマルションに含まれる重合性基を有する化合物の融点以上に加熱してから行うことが好ましい。 That at least a part of the polymer (B) containing a halogen atom is dissolved in the compound having a polymerizable group means that a mixture of the polymer (B) containing a halogen atom and a compound having a polymerizable group is used. When filtering with a filter having a pore size of about 0.5 μm, the filtrate may contain at least a part of the polymer (B) containing a halogen atom. The polymer (B) containing a halogen atom contained in the filtrate is preferably 1% by mass or more, more preferably 100 parts by mass of the polymer (B) containing a halogen atom contained in the aqueous emulsion before filtration. Is 10% by mass or more, more preferably 30% by mass or more, and still more preferably 70% by mass or more.
Filtration with a filter is preferably performed after heating to a temperature equal to or higher than the melting point of the compound having a polymerizable group contained in the aqueous emulsion.
分散質が液体であるとは、分散質を構成する成分のうち少なくとも1以上の成分が流動性を有していればよく、分散質に固体成分又は不溶成分が含まれていてもよい。
分散質が液体であって、流動性を有する場合には、流動性が高くても、低くてもよい。流動性が低い場合には水性エマルションの安定性が向上する傾向にあり、流動性が高い場合には接着性が向上する傾向にあるからである。好ましくは、分散質が23℃大気圧下で液体であることが好ましい。
ハロゲン原子を含有する重合体(B)の質量部と重合性基を有する化合物の質量部とを合計した含有量は、ハロゲン原子を含有する重合体(B)と重合性基を有する化合物と水とを合計した質量に対して、好ましくは0.1~70質量%であり、より好ましくは1~70質量%であり、さらに好ましくは2%~60質量%である。上記範囲内とすることにより、接着性が良好となる。特に、30質量%以上では水性エマルションの安定性が良好となる。よって、より好ましくは30質量%~60質量%、さらに好ましくは40質量%~60質量%、より一層好ましくは45質量%~60質量%である。 The mixture of the polymer (B) containing a halogen atom and the compound (D) having a polymerizable group is preferably contained as a dispersoid. Here, dispersoid means particles dispersed in water. In this case, the dispersoid may be a solid at 23 ° C. and atmospheric pressure, but is preferably a liquid.
The dispersoid is liquid as long as at least one of the components constituting the dispersoid has fluidity, and the dispersoid may contain a solid component or an insoluble component.
When the dispersoid is a liquid and has fluidity, the fluidity may be high or low. This is because the stability of the aqueous emulsion tends to improve when the fluidity is low, and the adhesiveness tends to improve when the fluidity is high. Preferably, the dispersoid is preferably a liquid at 23 ° C. and atmospheric pressure.
The total content of the mass part of the polymer (B) containing a halogen atom and the mass part of the compound having a polymerizable group is a polymer (B) containing a halogen atom, a compound having a polymerizable group, and water. Is preferably from 0.1 to 70% by mass, more preferably from 1 to 70% by mass, and even more preferably from 2% to 60% by mass. Adhesiveness becomes favorable by setting it as the said range. In particular, when the content is 30% by mass or more, the stability of the aqueous emulsion becomes good. Therefore, it is more preferably 30% by mass to 60% by mass, further preferably 40% by mass to 60% by mass, and still more preferably 45% by mass to 60% by mass.
分散質の平均粒子径は、HORIBA製作所製、レーザー回折粒子径測定装置LA-950V2で測定することができる。 The volume-based median diameter is a particle diameter corresponding to a cumulative particle diameter distribution value of 50% on a volume basis, and means a median diameter measured on a volume basis unless otherwise specified.
The average particle size of the dispersoid can be measured with a laser diffraction particle size measuring device LA-950V2 manufactured by HORIBA Corporation.
本発明の水性エマルションは、公知の方法で製造することができる。例えば、ハロゲン原子を含有する重合体(B)と重合性基を有する化合物(D)とを水などの分散媒に分散させる後乳化法(例えば、強制乳化法、自己乳化法、転相乳化法など)で製造することができる。 <Method for producing aqueous emulsion>
The aqueous emulsion of the present invention can be produced by a known method. For example, a post-emulsification method (for example, forced emulsification method, self-emulsification method, phase inversion emulsification method) in which a polymer (B) containing a halogen atom and a compound (D) having a polymerizable group are dispersed in a dispersion medium such as water. Etc.).
混合及び/又は加熱攪拌は、上述した攪拌機の他、バンバリーミキサー、ヘンシェルミキサー及び、ホモミキサー等の混合機を用いて行ってもよい。 The mixing temperature and the heating and stirring temperature are usually 10 to 90 ° C., preferably 15 to 80 ° C., more preferably 15 to 60 ° C., and usually 25 to 100 ° C.
Mixing and / or heating and stirring may be performed using a mixer such as a Banbury mixer, a Henschel mixer, and a homomixer in addition to the above-described stirrer.
予めプレ乳化を行って粒子径の大きい水性エマルションを得、高圧ホモジナイザー又は高圧ホモジェッター等の装置で高圧せん断を行って粒子径の小さい水性エマルションを得てもよい。 For example, additives such as a photopolymerization initiator, a crosslinking agent, an organic solvent, a basic compound, a thickener, and a leveling agent may be added before adding water and / or a solvent, and water and / or a solvent may be added. You may add after adding, and may add after emulsification. In particular, the light stabilizer, ultraviolet curable oligomer, fluorescent whitening agent, photosensitizer, and other resins are preferably added before adding water and / or solvent.
An aqueous emulsion having a large particle size may be obtained by pre-emulsifying in advance, and an aqueous emulsion having a small particle size may be obtained by performing high-pressure shearing using an apparatus such as a high-pressure homogenizer or a high-pressure homojetter.
さらに、得られた水性エマルションは、冷却することが好ましい。冷却により、微細な分散質からなる水性エマルションを得ることができる。冷却は、急冷ではなく、常温に放置する等して緩やかに行うのが好適である。これにより、冷却過程で樹脂等が凝集することなく、微細で均質な水性エマルションを得ることができる。 In the production of the aqueous emulsion, when a surfactant is used, the surfactant may be separated and removed from the obtained aqueous emulsion. Separation and removal of the surfactant can be performed by, for example, a centrifugal separator, a filtration filter having an average pore size smaller than the average particle size of the aqueous emulsion, or an ultrafiltration membrane. However, the separation and removal of the surfactant may only reduce the amount of the surfactant.
Furthermore, it is preferable to cool the obtained aqueous emulsion. By cooling, an aqueous emulsion composed of a fine dispersoid can be obtained. It is preferable that the cooling be performed slowly, for example, by leaving it at room temperature instead of rapid cooling. Thereby, a fine and homogeneous aqueous emulsion can be obtained without aggregation of resin or the like during the cooling process.
本発明の水性エマルションは、上述したように、水系接着剤等を構成する組成物として有用である。また、被着体に、水性エマルションによる塗布膜又は被覆膜等として形成するための組成物して使用してもよい。水系接着剤、塗布膜及び被覆膜等は、通常、乾燥物又は硬化物として用いられる。特に、水系接着剤は、水性エマルションによる塗布膜又はこの硬化物の形態でその機能を有効に発揮する。 <Use of aqueous emulsion>
As described above, the aqueous emulsion of the present invention is useful as a composition constituting an aqueous adhesive or the like. Moreover, you may use as a composition for forming in a to-be-adhered body as a coating film or a coating film by an aqueous emulsion. A water-based adhesive, a coating film, a coating film, and the like are usually used as a dried product or a cured product. In particular, the water-based adhesive effectively exhibits its function in the form of a coating film formed from an aqueous emulsion or a cured product thereof.
塗布、被覆、接着の対象となる被着体(第1の基材及び第2の基材を含む)としては、木材、合板、中密度繊維板(MDF)、パーティクルボード、ファイバーボード等の木質系材料;綿布、綿含有繊維、麻布、レーヨン等のセルロース系材料;ポリエチレン(エチレンに由来する構造単位を主成分とするポリオレフィン)、ポリプロピレン(プロピレンに由来する構造単位を主成分とするポリオレフィン)、ポリスチレン(スチレンに由来する構造単位を主成分とするポリオレフィン)等のポリオレフィン類、ポリカーボネート、アクリロニトリル-ブタジエン-スチレン共重合体(ABS樹脂)、(メタ)アクリル樹脂ポリエステル、ポリエーテル、ポリ塩化ビニル、ポリウレタン、発泡ウレタン、エチレン-酢酸ビニル共重合体(EVA)、発泡EVA、ナイロン6、ナイロン66等のポリアミド系樹脂又はその発泡体等のプラスチック材料;ポリウレタン系、ポリアミド系及びポリアミノ酸系の合成皮革;ガラス、陶磁器等のセラミック材料及び;鉄、ステンレス、銅、アルミニウム等の金属材料等が挙げられる。これらは、複数の成分からなる複合材料であってもよい。また、タルク、シリカ又は活性炭などの無機充填剤及び炭素繊維等と、プラスチック材料との混練成形品であってもよい。
なかでも、セルロース系材料とプラスチック材料との接着、ポリ塩化ビニル、エチレン-酢酸ビニル共重合体、綿含有繊維、ナイロン樹脂、オレフィン系重合体、ポリウレタン、ゴム、スチレンブタジエンゴムなどのスチレン系ブロック共重合体及び合成皮革等の接着に好適に使用することができる。これら材料の形状は、フィルム、シート又はブロック状等の種々のものが挙げられるが、好ましくは、フィルム及びシート状のものである。
上記スチレン系ブロック共重合体とは、ジエンブロックとスチレンブロックからなるブロック共重合体であって、具体的には、スチレン-ブタジエンブロック共重合体(SB)、スチレン-ブタジエン-スチレンブロック共重合体(SBS)、スチレン-イソプレン-スチレンブロック共重合体(SIS)、スチレン-ブタジエン-ブチレン-スチレン共重合体(SBBS)若しくはそれらブロック共重合体の水素添加物、スチレン・イソブチレン-スチレントリブロック共重合体(SIBS)、スチレン-イソブチレンジブロック共重合体(SIB)が挙げられる。このような水素添加物は、スチレンブロックとジエンブロックの全てが水素添加されたブロック共重合体であっても、ジエンブロックのみ水素添加されたブロック共重合体あるいはスチレンブロックとジエンブロックの一部が水素添加されたブロック共重合体等の部分水素添加物であってもよい。 <Adherent>
Wood, plywood, medium density fiberboard (MDF), particle board, fiber board, etc. as adherends (including the first base material and the second base material) to be coated, covered and adhered Cellulosic materials such as cotton cloth, cotton-containing fibers, linen and rayon; polyethylene (polyolefins mainly composed of structural units derived from ethylene), polypropylene (polyolefins composed mainly of structural units derived from propylene), Polyolefins such as polystyrene (polyolefins mainly composed of structural units derived from styrene), polycarbonate, acrylonitrile-butadiene-styrene copolymer (ABS resin), (meth) acrylic resin polyester, polyether, polyvinyl chloride, polyurethane , Urethane foam, ethylene-vinyl acetate copolymer (EV ), Plastic materials such as foamed EVA, nylon 6, nylon 66 and other polyamide-based resins or foams thereof; polyurethane-based, polyamide-based and polyamino acid-based synthetic leather; ceramic materials such as glass and ceramics; and iron, stainless steel, Examples thereof include metal materials such as copper and aluminum. These may be composite materials composed of a plurality of components. Further, it may be a kneaded molded product of an inorganic filler such as talc, silica or activated carbon, carbon fiber and the like and a plastic material.
Among them, adhesion between cellulosic materials and plastic materials, polyvinyl chloride, ethylene-vinyl acetate copolymers, cotton-containing fibers, nylon resins, olefin polymers, polyurethane, rubber, styrene butadiene rubber and other styrene block copolymers. It can be suitably used for adhesion of polymers and synthetic leather. Examples of the shape of these materials include various types such as a film, a sheet, or a block, and preferably a film and a sheet.
The styrenic block copolymer is a block copolymer comprising a diene block and a styrene block, and specifically includes a styrene-butadiene block copolymer (SB) and a styrene-butadiene-styrene block copolymer. (SBS), styrene-isoprene-styrene block copolymer (SIS), styrene-butadiene-butylene-styrene copolymer (SBBS) or hydrogenated products of these block copolymers, styrene / isobutylene-styrene triblock copolymer Examples thereof include a combination (SIBS) and a styrene-isobutylene diblock copolymer (SIB). Such a hydrogenated product is a block copolymer in which all of the styrene block and the diene block are hydrogenated, or a block copolymer in which only the diene block is hydrogenated or a part of the styrene block and the diene block. It may be a partially hydrogenated product such as a hydrogenated block copolymer.
また、上記被着体を構成する樹脂は、上記その他の樹脂で例示したものが挙げられる。 The olefin polymer is a resin obtained by polymerizing an olefin, and examples thereof include homopolymers and copolymers having a structural unit derived from an α-olefin having 2 to 20 carbon atoms. As an olefin polymer, what was illustrated by said other resin is mentioned.
Examples of the resin constituting the adherend include those exemplified above for the other resins.
綿含有繊維の形状としては、織物、編物、不織布、メリヤス、フェルト、フィルム又はブロック状等が挙げられる。 The cotton-containing fibers may be 100% cotton fibers, or may be blended fibers of cotton and other natural fibers and / or chemical fibers. Other natural fibers include wool, silk and hemp. Chemical fibers include synthetic fibers (for example, polyamide fibers such as polyester and nylon), semi-synthetic fibers (cellulose fibers such as acetate, protein fibers such as promix), and regenerated fibers (rayon, cupra, polynosic, etc.) Cellulosic fibers) and inorganic fibers (carbon fibers, glass fibers) and the like.
Examples of the shape of the cotton-containing fiber include woven fabric, knitted fabric, nonwoven fabric, knitted fabric, felt, film, and block shape.
上述の被着体を接着する方法としては、被着体(第1の基材)と本発明の水性エマルションを乾燥してなる塗膜、さらに接着剤層、被着体(第2の基材)をこの順で積層する方法が挙げられる。具体的には、以下の方法が挙げられる。 <Application method>
As a method for adhering the adherend, the adherend (first substrate) and a coating film obtained by drying the aqueous emulsion of the present invention, an adhesive layer, and an adherend (second substrate) are used. ) In this order. Specifically, the following methods are mentioned.
加熱温度としては、30~150℃程度が挙げられる。
加熱時間は、1秒~1時間程度が挙げられ、好ましくは5秒~30分間程度であり、より好ましくは5秒~10分間程度である。
加熱乾燥処理の前後に、さらに、放置(自然乾燥)あるいは通常の熱風循環型のオーブン、赤外線ヒーター、紫外線等の電磁波等を使用して第1の基材の処理を行なってもよい。この場合の予備乾燥での加熱温度及び時間は、基材の特性、使用する水性エマルションの組成等に応じて適宜調整することができる。例えば、上記と同様の条件が挙げられる。 In the case of performing drying or heat treatment, the coating film can be formed by removing water or solvent by drying or heat treatment.
An example of the heating temperature is about 30 to 150 ° C.
The heating time is about 1 second to 1 hour, preferably about 5 seconds to 30 minutes, and more preferably about 5 seconds to 10 minutes.
Before and after the heat drying treatment, the first substrate may be further treated by leaving (natural drying) or using a normal hot air circulation oven, an infrared heater, electromagnetic waves such as ultraviolet rays, and the like. In this case, the heating temperature and time in the preliminary drying can be appropriately adjusted according to the characteristics of the substrate, the composition of the aqueous emulsion to be used, and the like. For example, the same conditions as mentioned above can be mentioned.
接着剤の塗布方法、塗布厚み、加熱処理の方法、温度及び時間等の条件等は、適宜変更することができる。上述した水性エマルションの塗布、乾燥等と同じ条件を選択してもよいし、異なる条件を選択してもよい。 Next, an adhesive is applied to at least one of the first substrate and the second substrate to which the aqueous emulsion is applied, and is heat-dried. These application and heat drying treatments may be performed only once on at least one of the first base material and the second base material, but one or more times of application and heat drying of the adhesive may be performed on both.
The adhesive application method, application thickness, heat treatment method, temperature, time, and other conditions can be changed as appropriate. The same conditions as the application and drying of the aqueous emulsion described above may be selected, or different conditions may be selected.
接着剤層の厚みは、用いる接着剤の組成、基材の材料及び形態等によって適宜調整することができる。例えば、乾燥処理後の厚みが0.01~300μm程度となるような厚みが挙げられ、好ましくは0.01~200μm程度である。 When applying the adhesive to both the first substrate and the second substrate, the adhesive layer may not be the same adhesive for the first substrate and the second substrate, Considering the adhesiveness of both, it is preferable to use the same adhesive. The water-based emulsion used above may be sufficient as an adhesive agent, and a commercially available adhesive agent may be sufficient as it.
The thickness of the adhesive layer can be appropriately adjusted depending on the composition of the adhesive used, the material and form of the substrate, and the like. For example, the thickness after drying is about 0.01 to 300 μm, preferably about 0.01 to 200 μm.
貼り合せの際、熱、圧力又はその双方を負荷しながら行なってもよい。熱を負荷する場合には、第1の基材及び第2の基材並びに接着剤層が変質しない温度範囲とすることが必要であり、好ましくは120℃程度以下、より好ましくは100℃程度以下である。熱の負荷は、上述した通常の熱風循環型のオーブン、赤外線ヒーター、電子レンジ等を用いて行なってもよい。圧力を負荷する場合の圧力としては、100g/cm2程度以上が挙げられ、第1の基材及び第2の基材の形状が変形する圧力未満が挙げられる。熱及び/又は圧力を負荷する場合、その時間は、例えば、1秒~10日間程度が挙げられる。 As a method of bonding the surfaces of the first substrate and the second substrate to which the aqueous emulsion and / or adhesive is applied, either a mechanical operation or a manual method may be used.
When bonding, heat, pressure or both may be applied. In the case of applying heat, it is necessary to set the temperature range in which the first base material, the second base material, and the adhesive layer do not deteriorate, preferably about 120 ° C. or less, more preferably about 100 ° C. or less. It is. The heat load may be performed using the above-described normal hot air circulation type oven, infrared heater, microwave oven, or the like. As a pressure in the case of applying a pressure, about 100 g / cm < 2 > or more is mentioned, and less than the pressure which the shape of a 1st base material and a 2nd base material deform | transforms. In the case of applying heat and / or pressure, the time is, for example, about 1 second to 10 days.
ゴム系接着剤としては、例えば、天然ゴム、クロロプレンゴム、スチレン-ブタジエン共重合ゴム(SBR)、イソブチレンゴム、ブチルゴム、スチレン-イソプレン-スチレンブロック共重合ゴム(SIS)、スチレン-ブタジエン-スチレンブロック共重合ゴム(SBS)、ブタジエン-アクリロニトリル共重合ゴム(NBR)、ブタジエンゴム(BR)等が挙げられる。これらは、1種単独で、又は、2種以上を併用してもよい。また、これらゴム成分に加えて、ロジン樹脂、テルペン樹脂、石油樹脂等の接着付与樹脂を混合してもよい。 Examples of the polyurethane include the same ones as described above.
Examples of rubber adhesives include natural rubber, chloroprene rubber, styrene-butadiene copolymer rubber (SBR), isobutylene rubber, butyl rubber, styrene-isoprene-styrene block copolymer rubber (SIS), and styrene-butadiene-styrene block copolymer. Examples thereof include polymer rubber (SBS), butadiene-acrylonitrile copolymer rubber (NBR), and butadiene rubber (BR). These may be used alone or in combination of two or more. In addition to these rubber components, an adhesion-imparting resin such as a rosin resin, a terpene resin, or a petroleum resin may be mixed.
アクリル酸エステルとしては、アクリル酸メチル、アクリル酸エチル、アクリル酸イソプロピル、アクリル酸n-ブチル、アクリル酸イソブチル、アクリル酸n-アミル、アクリル酸イソアミル、アクリル酸n-ヘキシル、アクリル酸2-エチルヘキシル、アクリル酸n-オクチル、アクリル酸n-ラウリル等を好ましく例示することができる。メタクリル酸エステルとしては、メタクリル酸メチル、メタクリル酸エチル、メタクリル酸イソプロピル、メタクリル酸n-ブチル、メタクリル酸イソブチル、メタクリル酸n-アミル、メタクリル酸イソアミル、メタクリル酸n-ヘキシル、メタクリル酸2-エチルヘキシル、メタクリル酸n-オクチル、メタクリル酸n-ラウリル等を好ましく例示することができる。 Preferred examples of the acrylic adhesive include a copolymer of an acrylic ester and / or a methacrylic ester as an adhesive component, a functional group monomer component copolymerizable therewith, and an aggregating component. This copolymer may be crosslinked with an isocyanate crosslinking agent, a chelate crosslinking agent, an epoxy crosslinking agent, or the like.
Examples of acrylic esters include methyl acrylate, ethyl acrylate, isopropyl acrylate, n-butyl acrylate, isobutyl acrylate, n-amyl acrylate, isoamyl acrylate, n-hexyl acrylate, 2-ethylhexyl acrylate, Preferred examples include n-octyl acrylate and n-lauryl acrylate. Methacrylic acid esters include methyl methacrylate, ethyl methacrylate, isopropyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, n-amyl methacrylate, isoamyl methacrylate, n-hexyl methacrylate, 2-ethylhexyl methacrylate, Preferred examples include n-octyl methacrylate and n-lauryl methacrylate.
接着剤層に含有してもよい樹脂としては、例えば、ポリオレフィン系樹脂、ポリ塩化ビニル(PVC)、ポリ塩化ビニリデン、ポリスチレン(PS)、ポリ酢酸ビニル(PVAc)、ポリテトラフルオロエチレン(PTFE)、アクリロニトリルブタジエンスチレン樹脂(ABS樹脂)、AS樹脂等のポリマー及び共重合体並びに変性ポリマー及び変性物等の種々のものが挙げられる。これらは単独で又は2種以上をブレンドしてもよい。
また、粘着樹脂又は粘着付与剤としての機能を発揮する樹脂を使用してもよい。
このような樹脂としては、例えば、ロジン類、テルペン系樹脂、炭素数5の石油留分を重合した石油系樹脂及びこの水素添加樹脂、炭素数9の石油留分を重合した石油系樹脂及びこの水素添加樹脂、その他の石油系樹脂、クマロン樹脂並びにインデン樹脂、ポリウレタン樹脂等が挙げられる。
接着剤層に含有してもよい添加剤としては、界面活性剤、光重合開始剤、光安定剤、紫外線硬化性オリゴマー、蛍光増白剤、レベリング剤、塩基性化合物、有機溶剤、架橋剤、光増感剤、その他の樹脂、フェノール系安定剤、フォスファイト系安定剤、アミン系安定剤、アミド系安定剤、老化防止剤、耐候安定剤、防腐剤、沈降防止剤、酸化防止剤、熱安定剤、揺変剤、増粘剤、消泡剤、粘度調整剤、耐候剤、顔料分散剤、帯電防止剤、滑剤、核剤、難燃剤、油剤、染料、硬化剤;酸化チタン(ルチル型)及び酸化亜鉛などの遷移金属化合物;カーボンブラック等の顔料;ガラス繊維、炭素繊維、チタン酸カリウム繊維、ウオラストナイト、炭酸カルシウム、硫酸カルシウム、タルク、ガラスフレーク、硫酸バリウム、クレー、カオリン、微粉末シリカ、マイカ、珪酸カルシウム、水酸化アルミニウム、水酸化マグネシウム、酸化アルミニウム、酸化マグネシウム、アルミナ及びセライトなどの無機又は有機の充填剤等が挙げられる。 The adhesive which comprises an adhesive bond layer may contain resin other than the adhesive agent mentioned above, and an additive.
Examples of the resin that may be contained in the adhesive layer include polyolefin resin, polyvinyl chloride (PVC), polyvinylidene chloride, polystyrene (PS), polyvinyl acetate (PVAc), polytetrafluoroethylene (PTFE), Examples include various polymers and copolymers such as acrylonitrile butadiene styrene resin (ABS resin) and AS resin, and modified polymers and modified products. These may be used alone or in combination of two or more.
Moreover, you may use resin which exhibits the function as an adhesive resin or a tackifier.
Examples of such resins include rosins, terpene resins, petroleum resins obtained by polymerizing petroleum fractions having 5 carbon atoms and hydrogenated resins, petroleum resins obtained by polymerizing petroleum fractions having 9 carbon atoms, and Examples thereof include hydrogenated resins, other petroleum resins, coumarone resins, indene resins and polyurethane resins.
Additives that may be contained in the adhesive layer include surfactants, photopolymerization initiators, light stabilizers, UV curable oligomers, fluorescent whitening agents, leveling agents, basic compounds, organic solvents, crosslinking agents, Photosensitizers, other resins, phenolic stabilizers, phosphite stabilizers, amine stabilizers, amide stabilizers, anti-aging agents, weathering stabilizers, preservatives, antisettling agents, antioxidants, heat Stabilizer, thixotropic agent, thickener, antifoaming agent, viscosity modifier, weathering agent, pigment dispersant, antistatic agent, lubricant, nucleating agent, flame retardant, oil agent, dye, curing agent; titanium oxide (rutile type) ) And transition metal compounds such as zinc oxide; pigments such as carbon black; glass fibers, carbon fibers, potassium titanate fibers, wollastonite, calcium carbonate, calcium sulfate, talc, glass flakes, barium sulfate, clay, kaolin, fine End silica, mica, calcium silicate, aluminum hydroxide, magnesium hydroxide, aluminum oxide, magnesium oxide, inorganic or organic fillers such as alumina and Celite, and the like.
水性エマルションの乾燥物は、水性エマルションに含まれる水の質量のうち、95質量%以上を除くことが好ましい。これにより、せん断粘度に与える水の影響を抑え、所望のせん断粘度を得ることができる。 The coating film of the aqueous emulsion, the dried product of the coating film, and the cured product thereof preferably have a shear viscosity of less than 200 Pa · s. In this range, the adhesiveness tends to improve. The shear viscosity was measured with a rotary rheometer using a cone plate (angle 2 °) with a shear rate of 1 s-1 and a measurement temperature of 25 ° C. (when the melting point of the compound having a polymerizable group is higher than 25 ° C. Can be measured at a temperature 10 ° C. higher than the melting point of the compound having a polymerizable group.
The dry product of the aqueous emulsion preferably excludes 95% by mass or more of the mass of water contained in the aqueous emulsion. Thereby, the influence of water on the shear viscosity can be suppressed, and a desired shear viscosity can be obtained.
ハロゲン原子を含有する重合体及び重合性基を有する化合物のハロゲン原子含有量は、フラスコ燃焼-イオンクロマトグラフ法により測定した値である。
水性エマルションの成分濃度は、ハロゲン原子を含有する重合体の質量部と重合性基を有する化合物の質量部とを合計した含有量の、ハロゲン原子を含有する重合体と重合性基を有する化合物と水とを合計した質量に対する質量濃度(質量%)を計算した値である。
分散質のメジアン径は、HORIBA製作所製、レーザー回折粒子径測定装置LA-950V2で測定した値である。特に断りがない限りは体積基準で測定したメジアン径の値(単位:μm)である。 Examples of the aqueous emulsion of the present invention will be described in detail below. Unless otherwise indicated, the part and% in an example mean a mass reference | standard.
The halogen atom content of the polymer containing a halogen atom and the compound having a polymerizable group is a value measured by a flask combustion-ion chromatography method.
The component concentration of the aqueous emulsion is such that the polymer containing a halogen atom and the compound having a polymerizable group have a total content of the mass part of the polymer containing a halogen atom and the mass part of the compound having a polymerizable group. It is the value which calculated the mass concentration (mass%) with respect to the mass which added water.
The median diameter of the dispersoid is a value measured with a laser diffraction particle diameter measuring apparatus LA-950V2 manufactured by HORIBA Corporation. Unless otherwise specified, it is a median diameter value (unit: μm) measured on a volume basis.
○:変化なし
×:相分離を目視で確認した The standing stability was evaluated by allowing the obtained aqueous emulsion to stand at room temperature for 3 weeks and observing the aqueous emulsion. When phase separation was not visually confirmed in the aqueous emulsion, it was judged that the standing stability was good.
○: No change ×: Phase separation was confirmed visually
ハロゲン原子を含有する重合体1:塩素化ゴム(製品名:ペルグートS20(Bayer社、塩素含有率58.8質量%以上))
ハロゲン原子を含有する重合体2:塩素化ゴム(製品名:ペルグートS40(Bayer社、塩素含有率65.5質量%以上))
ハロゲン原子を含有する重合体3:ポリ塩化ビニル(製品名:low molcular weight(Aldrich社製))
ハロゲン原子を含有する重合体4:塩素化ポリオレフィン系樹脂(製品名:ハードレンHM-21P、東洋紡社製、塩素含有率21質量%)
ハロゲン原子を含有する重合体5:塩素化ポリオレフィン系樹脂(製品名:ハードレンF-6P、東洋紡社製、塩素含有率20質量%)
ハロゲン原子を含有する重合体6:クロロプレン樹脂(製品名:ショウプレンW、昭和電工社、塩素含有率37.8質量%、水性エマルション)
ハロゲン原子を含有する重合体7:クロロプレン樹脂の溶液(製品名:ノーテープNP9820、ノーテープ工業社製) Polymers containing halogen atoms, compounds having polymerizable groups, photopolymerization initiators, surfactants, ultraviolet curable oligomers, fluorescent brighteners and organic solvents in Production Examples and Evaluation Examples are as follows.
Polymer 1 containing halogen atom 1: Chlorinated rubber (Product name: Pergut S20 (Bayer, chlorine content 58.8% by mass or more))
Polymer 2 containing halogen atom: Chlorinated rubber (Product name: Pergut S40 (Bayer, chlorine content of 65.5% by mass or more))
Polymer 3 containing halogen atom: Polyvinyl chloride (Product name: low molcular weight (Aldrich))
Polymer 4 containing halogen atom: Chlorinated polyolefin resin (Product name: Hardren HM-21P, manufactured by Toyobo Co., Ltd., chlorine content 21 mass%)
Polymer 5 containing halogen atom: Chlorinated polyolefin resin (product name: HARDREN F-6P, manufactured by Toyobo Co., Ltd., chlorine content 20 mass%)
Polymer 6 containing halogen atom: Chloroprene resin (Product name: Shoprene W, Showa Denko KK, chlorine content 37.8% by mass, aqueous emulsion)
Polymer 7 containing halogen atom: Solution of chloroprene resin (Product name: No-Tape NP9820, No-Tape Kogyo Co., Ltd.)
重合性基を有する化合物2:1,6-ヘキサンジオールジメタクリレート(4-メトキシフェノール60ppm含有、東京化成工業社、試薬特級)
重合性基を有する化合物3:メタクリル酸ステアリル(4-メトキシフェノール200ppm含有、東京化成工業社)
重合性基を有する化合物4:メタクリル酸2-エチルヘキシル(4-メトキシフェノール25ppm含有、東京化成工業社)
重合性基を有する化合物5:メタクリル酸シクロヘキシル(4-メトキシフェノール50ppm含有、東京化成工業社)
重合性基を有する化合物6:エトキシ化イソシアヌル酸トリアクリレート(製品名:A-9300、新中村化学社製)
重合性基を有する化合物7:ジアセトンアクリルアミド(4-メトキシフェノール100ppm含有、東京化成工業社)
重合性基を有する化合物8:ネオペンチルグリコールジグリシジルエーテル(東京化成工業社) Compound 1 having polymerizable group: dodecyl methacrylate (containing 970 ppm of 4-methoxyphenol, Tokyo Chemical Industry Co., Ltd., reagent grade)
Compound having a polymerizable group 2: 1,6-hexanediol dimethacrylate (containing 4-ppm of 4-methoxyphenol, Tokyo Chemical Industry Co., Ltd., reagent grade)
Compound 3 having a polymerizable group: stearyl methacrylate (containing 200 ppm of 4-methoxyphenol, Tokyo Chemical Industry Co., Ltd.)
Compound 4 having a polymerizable group: 2-ethylhexyl methacrylate (containing 25 ppm of 4-methoxyphenol, Tokyo Chemical Industry Co., Ltd.)
Compound 5 having a polymerizable group: cyclohexyl methacrylate (containing 50 ppm of 4-methoxyphenol, Tokyo Chemical Industry Co., Ltd.)
Compound 6 having a polymerizable group: Ethoxylated isocyanuric acid triacrylate (Product name: A-9300, manufactured by Shin-Nakamura Chemical Co., Ltd.)
Compound 7 having a polymerizable group: diacetone acrylamide (containing 100 ppm of 4-methoxyphenol, Tokyo Chemical Industry Co., Ltd.)
Compound 8 having a polymerizable group: Neopentyl glycol diglycidyl ether (Tokyo Chemical Industry Co., Ltd.)
界面活性剤2:ラテムル E-1000A(30%水溶液、花王(株))
界面活性剤3:ノイゲン EA-177(第一工業製薬(株))
界面活性剤4:DKS NL-180(第一工業製薬(株))
界面活性剤5:クラレポバール 217((株)クラレ社製)
界面活性剤6:クラレポバール 205((株)クラレ社製)
界面活性剤7:アデカプルロニック F108((株)ADEKA社製)
界面活性剤8:クラレポバール M-205((株)クラレ社製)
界面活性剤9:クラレポバール MP-203((株)クラレ社製)
界面活性剤10:クラレポバール KL-318((株)クラレ社製)
界面活性剤11:クラレポバール CM318((株)クラレ社製)
界面活性剤12:ピッツコール K-30(第一工業製薬社製)
界面活性剤13:サンアーティストH-PN(三栄源エフ・エフ・アイ社製)
界面活性剤14:アクアリム AKM-0531(日油社製)
反応性界面活性剤15:アクアロン HS-10(第一工業製薬社製)
反応性界面活性剤16:アクアロン RN-20(第一工業製薬社製) Reactive surfactant 1: Aqualon KH-10 (Daiichi Kogyo Seiyaku Co., Ltd.)
Surfactant 2: LATEMUL E-1000A (30% aqueous solution, Kao Corporation)
Surfactant 3: Neugen EA-177 (Daiichi Kogyo Seiyaku Co., Ltd.)
Surfactant 4: DKS NL-180 (Daiichi Kogyo Seiyaku Co., Ltd.)
Surfactant 5: Kuraray Poval 217 (manufactured by Kuraray Co., Ltd.)
Surfactant 6: Kuraray Poval 205 (manufactured by Kuraray Co., Ltd.)
Surfactant 7: Adeka Pluronic F108 (manufactured by ADEKA)
Surfactant 8: Kuraray Poval M-205 (manufactured by Kuraray Co., Ltd.)
Surfactant 9: Kuraray Poval MP-203 (manufactured by Kuraray Co., Ltd.)
Surfactant 10: Kuraray Poval KL-318 (manufactured by Kuraray Co., Ltd.)
Surfactant 11: Kuraray Poval CM318 (manufactured by Kuraray Co., Ltd.)
Surfactant 12: Pitzkor K-30 (Daiichi Kogyo Seiyaku Co., Ltd.)
Surfactant 13: Sun artist H-PN (manufactured by Saneigen FFI Co., Ltd.)
Surfactant 14: Aquarim AKM-053 (manufactured by NOF Corporation)
Reactive surfactant 15: Aqualon HS-10 (Daiichi Kogyo Seiyaku Co., Ltd.)
Reactive surfactant 16: Aqualon RN-20 (Daiichi Kogyo Seiyaku Co., Ltd.)
光重合開始剤2:1-ヒドロキシ-シクロヘキシルフェニルケトン(東京化成工業社)
光重合開始剤3:2-[2-(5-メチルフラン-2-イル)ビニル]-4,6-ビス(トリクロロメチル)-1,3,5-トリアジン(東京化成工業社) Photopolymerization initiator 1: 2-hydroxy-2-methylpropiophenone (Tokyo Chemical Industry Co., Ltd.)
Photopolymerization initiator 2: 1-hydroxy-cyclohexyl phenyl ketone (Tokyo Chemical Industry Co., Ltd.)
Photopolymerization initiator 3: 2- [2- (5-methylfuran-2-yl) vinyl] -4,6-bis (trichloromethyl) -1,3,5-triazine (Tokyo Chemical Industry Co., Ltd.)
塩基性化合物1:N,N-ジメチルエタノールアミン(東京化成工業社)
紫外線硬化性オリゴマー1:AH-600(共栄社化学社)
紫外線硬化性オリゴマー2:UA-306H(共栄社化学社)
蛍光増白剤:1,4-ビス(2-ベンゾオキサゾリル)ナフタレン(東京化成工業社)
各表において、これらの成分は質量部で表す。 Leveling agent 1: BYK-349 (Big Chemie Japan)
Basic compound 1: N, N-dimethylethanolamine (Tokyo Chemical Industry Co., Ltd.)
UV curable oligomer 1: AH-600 (Kyoeisha Chemical Company)
UV curable oligomer 2: UA-306H (Kyoeisha Chemical Co., Ltd.)
Optical brightener: 1,4-bis (2-benzoxazolyl) naphthalene (Tokyo Chemical Industry Co., Ltd.)
In each table, these components are expressed in parts by mass.
攪拌機、温度計、還流冷却管を備えたセパラブルフラスコ反応容器に、ハロゲン原子を含有する重合体1(ペルグートS20(Bayer社))10部、重合性基を有する化合物として、メタクリル酸ドデシル(東京化成工業社)60部及び1,6-ヘキサンジオールジメタクリレート(東京化成工業社)30部を仕込み、60℃にて攪拌して溶解し室温に冷却した。
反応性界面活性剤1(アクアロンKH-10(第一工業製薬社)3部をイオン交換水100部に入れ、60℃で撹拌して溶解し、界面活性剤1のイオン交換水溶液を調製した。
室温にて、ハロゲン原子を含有する重合体1と重合性基を有する化合物との混合液に、反応性界面活性剤1のイオン交換水溶液、N,N-ジメチルエタノールアミン2部(東京化成工業社)を添加し、撹拌して混合した。次いで、攪拌機ホモミキサーMARKIIを取り付けたTKロボミクス((株)PRIMIX製)を準備した。得られた混合物を16000rpmで2分間攪拌して乳白色の水性エマルションを得た。次いで、高圧ホモジナイザー((株)エスエムテー製)LAB1000を用い、800barにて1回処理を行って得られた水性エマルションを200メッシュナイロン網にて濾過し、水性エマルション(E-1)を得た。添加した各成分を表1-1に記載する。 <Production Example 1>
In a separable flask reaction vessel equipped with a stirrer, a thermometer, and a reflux condenser, 10 parts of a polymer 1 containing halogen atoms (Pergut S20 (Bayer)), and a compound having a polymerizable group, dodecyl methacrylate (Tokyo) 60 parts of Kasei Kogyo Co., Ltd. and 30 parts of 1,6-hexanediol dimethacrylate (Tokyo Kasei Kogyo Co., Ltd.) were charged, dissolved by stirring at 60 ° C., and cooled to room temperature.
3 parts of reactive surfactant 1 (Aqualon KH-10 (Daiichi Kogyo Seiyaku Co., Ltd.)) was placed in 100 parts of ion exchange water and dissolved by stirring at 60 ° C. to prepare an ion exchange aqueous solution of surfactant 1.
At room temperature, a mixture of a polymer 1 containing a halogen atom and a compound having a polymerizable group is mixed with an ion exchange aqueous solution of a reactive surfactant 1, 2 parts of N, N-dimethylethanolamine (Tokyo Chemical Industry Co., Ltd.) ) Was added and stirred to mix. Next, TK Robotics (manufactured by PRIMIX Co., Ltd.) equipped with a stirrer homomixer MARKII was prepared. The obtained mixture was stirred at 16000 rpm for 2 minutes to obtain a milky white aqueous emulsion. Next, the aqueous emulsion obtained by performing the treatment once at 800 bar using a high-pressure homogenizer (manufactured by SMT Co., Ltd.) LAB1000 was filtered through a 200 mesh nylon net to obtain an aqueous emulsion (E-1). Each added component is listed in Table 1-1.
下記の表1-1及び表1-2に示すように各成分の混合割合が異なる他は製造例1と同様にして水性エマルション(E-2)~(E-27)を得た。 <Production Examples 2 to 27>
As shown in the following Table 1-1 and Table 1-2, aqueous emulsions (E-2) to (E-27) were obtained in the same manner as in Production Example 1, except that the mixing ratio of each component was different.
攪拌機、温度計、還流冷却管を備えたセパラブルフラスコ反応容器に、ハロゲン原子を含有する重合体4(ハードレンHN-21P(東洋紡社))を10部、重合性基を有する化合物として、重合性基を有する化合物4(2-エチルヘキシルメタクリレート(東京化成工業社))90部を仕込み、さらに、テトラヒドロフラン(林純薬、試薬特級)50部仕込んで60℃にて攪拌して溶解し、室温に冷却し、高分子成分4と重合性基を有する化合物4のテトラヒドロフラン溶液を調整した。
また、反応性界面活性剤15(アクアロン HS-10(第一工業製薬社製))3部をイオン交換水100部に入れ、60℃で撹拌して溶解し、反応性界面活性剤15のイオン交換水溶液を調整した。
室温にて、ハロゲン原子を含有する重合体4と重合性基を有する化合物4のテトラヒドロフラン溶液に、反応性界面活性剤15のイオン交換水溶液を投入し、さらに、塩基性化合物1(N,N-ジメチルエタノールアミン2部(東京化成工業社))を仕込んで撹拌して混合し、次いで、TKロボミクス((株)PRIMIX製)に、攪拌機ホモミキサーMARKIIを取り付け、16000rpmで2分間攪拌して乳白色の水性エマルションを得た。得られた水性エマルションをナスフラスコに投入し、エバポレーターにて減圧留去を行い、200メッシュナイロン網にて濾過し、水性エマルション(E-28)を得た。得られた水性エマルション(E-28)の不揮発分濃度は50%であった。添加した各成分を表1-3に記載する。 <Production Example 28>
In a separable flask reaction vessel equipped with a stirrer, a thermometer, and a reflux condenser, 10 parts of polymer 4 containing a halogen atom (Hardylene HN-21P (Toyobo Co., Ltd.)), a compound having a polymerizable group, polymerizable 90 parts of compound 4 having a group (2-ethylhexyl methacrylate (Tokyo Kasei Kogyo Co., Ltd.)) is added, 50 parts of tetrahydrofuran (Hayashi Junyaku, reagent grade) is added, and the mixture is stirred and dissolved at 60 ° C., and cooled to room temperature. Then, a tetrahydrofuran solution of the polymer component 4 and the compound 4 having a polymerizable group was prepared.
In addition, 3 parts of reactive surfactant 15 (AQUALON HS-10 (Daiichi Kogyo Seiyaku Co., Ltd.)) is placed in 100 parts of ion-exchanged water and dissolved by stirring at 60 ° C. An exchange aqueous solution was prepared.
At room temperature, an ion exchange aqueous solution of the reactive surfactant 15 is added to a tetrahydrofuran solution of the polymer 4 containing a halogen atom and the compound 4 having a polymerizable group, and further, the basic compound 1 (N, N— 2 parts of dimethylethanolamine (Tokyo Kasei Kogyo Co., Ltd.) was added and stirred, and then mixed with TK Robotics (manufactured by PRIMIX) with a stirrer homomixer MARKII and stirred at 16000 rpm for 2 minutes to give a milky white An aqueous emulsion was obtained. The obtained aqueous emulsion was put into an eggplant flask, distilled off under reduced pressure with an evaporator, and filtered through a 200 mesh nylon net to obtain an aqueous emulsion (E-28). The obtained aqueous emulsion (E-28) had a nonvolatile content concentration of 50%. Each added component is listed in Table 1-3.
下記の表1-3に示すように各成分の混合割合が異なる他は製造例28と同様にして水性エマルション(E-29)~(E-44)を得た。 <Production Examples 29 to 44>
As shown in Table 1-3 below, aqueous emulsions (E-29) to (E-44) were obtained in the same manner as in Production Example 28 except that the mixing ratio of each component was different.
下記の表1-4に示すように各成分の混合割合が異なる他は製造例1と同様にして水性エマルション(E-45)~(E-47)を得た。 <Production Examples 45 to 47>
As shown in Table 1-4 below, aqueous emulsions (E-45) to (E-47) were obtained in the same manner as in Production Example 1, except that the mixing ratio of each component was different.
下記の表1-5に示すように各成分の混合割合が異なる他は製造例1と同様にして水性エマルション(E-48)~(E-49)を得た。 <Production Examples 48 to 49>
As shown in Table 1-5 below, aqueous emulsions (E-48) to (E-49) were obtained in the same manner as in Production Example 1 except that the mixing ratio of each component was different.
ポリウレタンエマルション(ディスパコール(登録商標)U-54、住化バイエルウレタン(株))、イソシアナート(デスモジュール(登録商標)N3300、住化バイエルウレタン(株))、レベリング剤1(BYK(登録商標)-349、ビックケミー・ジャパン(株))を、不揮発分比で100部:5部:1部になるように混合して水性エマルション(E200)を得た。 <Production Example 50>
Polyurethane emulsion (Disquacol (registered trademark) U-54, Sumika Bayer Urethane Co., Ltd.), Isocyanate (Desmodur (registered trademark) N3300, Sumika Bayer Urethane Co., Ltd.), Leveling agent 1 (BYK (registered trademark)) ) -349, Big Chemie Japan Co., Ltd.) was mixed at a nonvolatile content ratio of 100 parts: 5 parts: 1 part to obtain an aqueous emulsion (E200).
表2-1に示す質量部の、水性エマルション(E-1)~(E-49)、光重合開始剤1、レベリング剤1(BYK(登録商標)-349、ビックケミー・ジャパン社)、イオン交換水を加え、スリーワンモーターで攪拌し、製造例で得られた水性エマルションを含む水系接着剤(F1)~(F49)を得た。
なお、以下、本発明の水性エマルションの一実施形態として、接着剤としてより適した添加剤をさらに含有する形態を「水系接着剤」と記載している。 <Production Examples 51 to 99>
Aqueous emulsions (E-1) to (E-49), photopolymerization initiator 1, leveling agent 1 (BYK (registered trademark) -349, Big Chemie Japan), ion exchange, in parts by mass shown in Table 2-1. Water was added and the mixture was stirred with a three-one motor to obtain aqueous adhesives (F1) to (F49) containing the aqueous emulsion obtained in the production example.
Hereinafter, as an embodiment of the aqueous emulsion of the present invention, a form further containing an additive more suitable as an adhesive is referred to as an “aqueous adhesive”.
製造例51~99で作製した水系接着剤(F1~F49)を、はけを用いて、第1の基材であるM-EVA(エチレン-酢酸ビニル共重合体の発泡体)に塗布(塗布量:乾燥後重量約3g/m2)し、150℃で5分間乾燥し、コンベア式UV照射装置(アイグラフィックス株式会社製、アイグランデージECS-4011GX)で、紫外線を照射してM-EVA(A)を得た。(ランプ:高圧水銀ランプ、ランプ出力:3kW、ランプ高さ:110mm、コンベアスピード:276m/min、積算光量:1100mJ/cm2(紫外線積算光量計UVICURE PLUS II、UV-A測定値、FusionUV Systems Japan K.K.社)
続いて、軟質ポリ塩化ビニル及びM-EVA(A)に水性エマルション(E200)を、はけを用いて塗布し(塗布量:乾燥後重量約50g/m2)、120℃で5分間オーブン乾燥した。その後、得られた軟質ポリ塩化ビニルとM-EVA(A)の、水性エマルション(E200)の塗布面同士を貼り合せ、手で圧着し、さらにプレスにて3MPaで20秒間圧着した。これによって、軟質ポリ塩化ビニルとE200からなる接着剤層と紫外線を照射された接着剤層と第1の基材(M-EVA)とをこの順に積層した積層体1~49を得た。 <Evaluation Examples 1 to 49>
Apply the water-based adhesives (F1 to F49) prepared in Production Examples 51 to 99 to M-EVA (ethylene-vinyl acetate copolymer foam), which is the first substrate, using a brush. Amount: about 3 g / m 2 after drying), dried at 150 ° C. for 5 minutes, and irradiated with ultraviolet rays by a conveyor-type UV irradiation device (eye graphics ECS-4011GX, manufactured by Eye Graphics Co., Ltd.). (A) was obtained. (Lamp: high pressure mercury lamp, lamp output: 3 kW, lamp height: 110 mm, conveyor speed: 276 m / min, integrated light quantity: 1100 mJ / cm 2 (UV integrated light meter UVICURE PLUS II, UV-A measurement value, FusionUV Systems Japan) KK)
Subsequently, the aqueous emulsion (E200) to the soft polyvinyl chloride and M-EVA (A), was applied using a brush (coating amount: weight after drying about 50 g / m 2), oven dried 5 minutes at 120 ° C. did. Thereafter, the coated surfaces of the obtained soft polyvinyl chloride and M-EVA (A) of the aqueous emulsion (E200) were bonded to each other, pressed by hand, and further pressed by a press at 3 MPa for 20 seconds. Thus, laminates 1 to 49 were obtained in which an adhesive layer made of soft polyvinyl chloride and E200, an adhesive layer irradiated with ultraviolet rays, and a first substrate (M-EVA) were laminated in this order.
○:剥離強度55N/inch以上。
×:剥離強度55N/inch未満。 The obtained laminate was allowed to stand at room temperature for 24 hours, and then, using a tensile tester (manufactured by Shimadzu Corp., Autograph), the peel rate was 50 mm / min, the peel angle was 180 degrees, and the room temperature was The adhesion between M-EVA and soft polyvinyl chloride was evaluated by measuring peel strength. The results are shown in Table 3-1.
○: Peel strength 55 N / inch or more.
X: Peel strength less than 55 N / inch.
評価例1において、第1の基材として用いた「M-EVA(エチレン-酢酸ビニル共重合体の発泡体)」を下記表3-2の「第1の基材」の欄に示す基材に代えたことが異なる他は評価例1と同様にして積層体50~52を得た。 <Evaluation Examples 50 to 52>
In Evaluation Example 1, “M-EVA (ethylene-vinyl acetate copolymer foam)” used as the first base material is shown in the column “First base material” in Table 3-2 below. Laminated bodies 50 to 52 were obtained in the same manner as in Evaluation Example 1 except that the difference was changed to.
○:剥離強度55N/inch以上。
×:剥離強度55N/inch未満。 The obtained laminate was allowed to stand at room temperature for 24 hours, and then, using a tensile tester (manufactured by Shimadzu Corp., Autograph), the peel rate was 50 mm / min, the peel angle was 180 degrees, and the room temperature was The adhesion between the first substrate and soft polyvinyl chloride was evaluated by measuring peel strength. The results are shown in Table 3-2.
○: Peel strength 55 N / inch or more.
X: Peel strength less than 55 N / inch.
PE/SEBS=50/50:ポリエチレン/スチレン-エチレン-ブチレン-スチレンブロック共重合体を50/50(PE/SEBS=50/50)で重合させた発泡体
SBBS:スチレン-ブタジエン-ブチレン-スチレンブロック共重合体(SBBS)で重合させた発泡体
Claims (25)
- 下記式(I)で表される反応性界面活性剤(A)と、ハロゲン原子を含有する重合体(B)と、水(C)とを含む水性エマルション。
[式(I)中、
R1は、水素原子、炭素数1~20のアルキル基、炭素数6~20のアリール基、炭素数7~20のアラルキル基又はカルボキシル基を表し、
R2は、炭素数1~20のアルキレン基、炭素数6~30のアリーレン基、又はポリアルキレンオキシド基及びこれらの組合せを表し、前記アルキレン基に含まれるメチレン基は、酸素原子又はカルボニル基で置き換わっていてもよく、
前記ポリアルキレンオキシド基は、炭素数1~8のアルキレンオキシド単位を1以上30以下含み、
R3は、水素原子又はメチル基を表し、
Zは、水素原子、炭素数1~10のアルキル基、炭素数1~10のアルコキシ基又は-SO3M(Mは水素原子、NH4又はアルカリ金属)を表し、
nは0から30の整数を表す。] An aqueous emulsion comprising a reactive surfactant (A) represented by the following formula (I), a polymer (B) containing a halogen atom, and water (C).
[In the formula (I),
R 1 represents a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, an aralkyl group having 7 to 20 carbon atoms, or a carboxyl group,
R 2 represents an alkylene group having 1 to 20 carbon atoms, an arylene group having 6 to 30 carbon atoms, or a polyalkylene oxide group and a combination thereof, and the methylene group contained in the alkylene group is an oxygen atom or a carbonyl group. May be replaced,
The polyalkylene oxide group contains 1 to 30 alkylene oxide units having 1 to 8 carbon atoms;
R 3 represents a hydrogen atom or a methyl group,
Z represents a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, or —SO 3 M (M is a hydrogen atom, NH 4 or an alkali metal);
n represents an integer of 0 to 30. ] - 前記反応性界面活性剤(A)は、下記式(II)で表される界面活性剤である請求項1に記載の水性エマルション。
[式(II)中、
R1は、水素原子、炭素数1~20のアルキル基、炭素数6~20のアリール基、炭素数7~20のアラルキル基又はカルボキシル基を表し、
R3は、水素原子又はメチル基を表し、
R4は、単結合又は炭素数1~4のアルキレン基を表し、
Xは、カルボニルオキシ基又はオキシカルボニル基を表し、
R5は、炭素数1~12の直鎖又は分岐アルキレン基を表し、前記アルキレン基に含まれるメチレン基は、酸素原子又はカルボニル基で置き換わっていてもよく、
Zは、水素原子、炭素数1~10のアルキル基、炭素数1~10のアルコキシ基又は-SO3M(Mは水素原子、NH4又はアルカリ金属)を表す。] The aqueous emulsion according to claim 1, wherein the reactive surfactant (A) is a surfactant represented by the following formula (II).
[In the formula (II),
R 1 represents a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, an aralkyl group having 7 to 20 carbon atoms, or a carboxyl group,
R 3 represents a hydrogen atom or a methyl group,
R 4 represents a single bond or an alkylene group having 1 to 4 carbon atoms,
X represents a carbonyloxy group or an oxycarbonyl group,
R 5 represents a linear or branched alkylene group having 1 to 12 carbon atoms, and the methylene group contained in the alkylene group may be replaced with an oxygen atom or a carbonyl group.
Z represents a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, or —SO 3 M (M is a hydrogen atom, NH 4 or an alkali metal). ] - さらに、重合性基を有する化合物(D)を含有する請求項1又は2に記載の水性エマルション。 Furthermore, the aqueous emulsion of Claim 1 or 2 containing the compound (D) which has a polymeric group.
- ハロゲン原子を含有する重合体(B)100質量部に対する、重合性基を有する化合物(D)の含有量が50~10000質量部である請求項3に記載の水性エマルション。 The aqueous emulsion according to claim 3, wherein the content of the compound (D) having a polymerizable group is from 50 to 10,000 parts by mass with respect to 100 parts by mass of the polymer (B) containing a halogen atom.
- ハロゲン原子を含有する重合体(B)と重合性基を有する化合物(D)との混合物を分散質として含む請求項3又は4に記載の水性エマルション。 The aqueous emulsion according to claim 3 or 4, comprising a mixture of a polymer (B) containing a halogen atom and a compound (D) having a polymerizable group as a dispersoid.
- 分散質が液体である請求項5に記載の水性エマルション。 The aqueous emulsion according to claim 5, wherein the dispersoid is a liquid.
- ハロゲン原子を含有する重合体(B)の少なくとも一部が分散質に溶解している請求項5又は6に記載の水性エマルション。 The aqueous emulsion according to claim 5 or 6, wherein at least a part of the polymer (B) containing a halogen atom is dissolved in the dispersoid.
- ハロゲン原子を含有する重合体(B)の少なくとも一部が重合性基を有する化合物(D)に溶解した溶液を、分散質として含む請求項3~7のいずれかに記載の水性エマルション。 The aqueous emulsion according to any one of claims 3 to 7, comprising a solution in which at least a part of the polymer (B) containing a halogen atom is dissolved in the compound (D) having a polymerizable group as a dispersoid.
- 重合性基を有する化合物(D)が23℃大気圧下で液体である、請求項3~8のいずれかに記載の水性エマルション。 The aqueous emulsion according to any one of claims 3 to 8, wherein the compound (D) having a polymerizable group is a liquid at 23 ° C under atmospheric pressure.
- 重合性基を有する化合物(D)が、エチレン性不飽和二重結合を有する化合物である請求項3~9のいずれかに記載の水性エマルション。 The aqueous emulsion according to any one of claims 3 to 9, wherein the compound (D) having a polymerizable group is a compound having an ethylenically unsaturated double bond.
- さらに、光重合開始剤を含む請求項1~10のいずれかに記載の水性エマルション。 The aqueous emulsion according to any one of claims 1 to 10, further comprising a photopolymerization initiator.
- さらに、光安定剤を含む請求項1~11のいずれかに記載の水性エマルション。 The aqueous emulsion according to any one of claims 1 to 11, further comprising a light stabilizer.
- さらに、紫外線硬化性オリゴマーを含む請求項1~12のいずれかに記載の水性エマルション。 The aqueous emulsion according to any one of claims 1 to 12, further comprising an ultraviolet curable oligomer.
- さらに、蛍光増白剤を含む請求項1~13のいずれかに記載の水性エマルション。 The aqueous emulsion according to any one of claims 1 to 13, further comprising an optical brightener.
- さらに、レべリング剤を含む請求項1~14のいずれかに記載の水性エマルション。 The aqueous emulsion according to any one of claims 1 to 14, further comprising a leveling agent.
- 分散質の体積基準のメジアン径が2μm以下である請求項5~15のいずれかに記載の水性エマルション。 The aqueous emulsion according to any one of claims 5 to 15, wherein the volume-based median diameter of the dispersoid is 2 µm or less.
- ハロゲン原子を含有する重合体(B)と重合性基を有する化合物(D)の質量部とを合計した含有量が、ハロゲン原子を含有する重合体(B)と重合性基を有する化合物(D)と水(C)とを合計した質量に対して、0.1質量%~70質量%である請求項3~16のいずれかに記載の水性エマルション。 The total amount of the polymer (B) containing a halogen atom and the mass part of the compound (D) having a polymerizable group is such that the polymer (B) containing a halogen atom and the compound having a polymerizable group (D ) And water (C), the aqueous emulsion according to any one of claims 3 to 16 in an amount of 0.1 to 70% by mass.
- ハロゲン原子を含有する重合体(B)が、ハロゲン化ゴムからなる請求項1~17のいずれかに記載の水性エマルション。 The aqueous emulsion according to any one of claims 1 to 17, wherein the polymer (B) containing a halogen atom comprises a halogenated rubber.
- ハロゲン原子を含有する重合体(B)が、塩素化ゴムからなる請求項1~17のいずれかに記載の水性エマルション。 The aqueous emulsion according to any one of claims 1 to 17, wherein the polymer (B) containing a halogen atom comprises a chlorinated rubber.
- 請求項1~19のいずれかに記載の水性エマルションから形成される塗布膜。 A coating film formed from the aqueous emulsion according to any one of claims 1 to 19.
- 請求項20に記載の塗布膜の硬化物。 21. A cured product of the coating film according to claim 20.
- オレフィン系重合体からなる第1の基材の上に、請求項21に記載の硬化物と、さらにその上に一層以上の接着剤層と、第2の基材とがこの順に積層された積層体。 A laminate obtained by laminating the cured product according to claim 21, one or more adhesive layers, and a second substrate in this order on a first substrate made of an olefin polymer. body.
- エチレン・酢酸ビニル共重合体からなる第1の基材の上に、請求項21に記載の硬化物と、さらにその上に一層以上の接着剤層と、第2の基材とがこの順に積層された積層体。 A cured product according to claim 21, a further one or more adhesive layers, and a second substrate are laminated in this order on a first substrate made of an ethylene / vinyl acetate copolymer. Laminated body.
- 請求項1~19のいずれか記載の水性エマルションを基材上に塗工し、乾燥することを特徴とする塗膜の形成方法。 A method for forming a coating film, comprising coating the aqueous emulsion according to any one of claims 1 to 19 on a substrate and drying.
- 請求項24に記載の方法で得られた塗膜。 A coating film obtained by the method according to claim 24.
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JPH11263802A (en) * | 1998-03-17 | 1999-09-28 | Dainippon Ink & Chem Inc | Aqueous resin composition, its preparation and coated article |
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JP5011669B2 (en) | 2005-07-22 | 2012-08-29 | 東洋紡績株式会社 | Aqueous resin composition and method for producing the same |
-
2015
- 2015-06-18 WO PCT/JP2015/067554 patent/WO2015194617A1/en active Application Filing
- 2015-06-18 TW TW104119921A patent/TW201606001A/en unknown
- 2015-06-18 JP JP2016529498A patent/JPWO2015194617A1/en active Pending
- 2015-06-18 CN CN201580033207.1A patent/CN106459596A/en active Pending
- 2015-06-18 KR KR1020167034901A patent/KR20170020775A/en unknown
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JPH0762265A (en) * | 1991-06-05 | 1995-03-07 | Ici Resins Bv | Film-forming water-base coating composition and its production |
JPH0680738A (en) * | 1992-09-02 | 1994-03-22 | Nippon Paper Ind Co Ltd | Water-base polyolefin resin composition and method of making polyolefin water-based |
JPH0680845A (en) * | 1992-09-02 | 1994-03-22 | Nippon Paper Ind Co Ltd | Aqueous resin composition and method for producing aqueous polyolefin composition |
JPH09291186A (en) * | 1996-04-26 | 1997-11-11 | Japan Synthetic Rubber Co Ltd | Aqueous dispersion |
JPH11246791A (en) * | 1998-02-27 | 1999-09-14 | Chuo Rika Kogyo Corp | Aqueous resin dispersion |
JPH11263802A (en) * | 1998-03-17 | 1999-09-28 | Dainippon Ink & Chem Inc | Aqueous resin composition, its preparation and coated article |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20190077342A (en) * | 2016-10-28 | 2019-07-03 | 스미또모 가가꾸 가부시끼가이샤 | Dispersion |
KR102412701B1 (en) | 2016-10-28 | 2022-06-23 | 스미또모 가가꾸 가부시끼가이샤 | dispersion |
JP7408706B2 (en) | 2021-03-08 | 2024-01-05 | 三洋化成工業株式会社 | Hydrophilic agent for rubber crosslinked products, rubber compositions, rubber crosslinked products and molded products |
Also Published As
Publication number | Publication date |
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JPWO2015194617A1 (en) | 2017-04-20 |
CN106459596A (en) | 2017-02-22 |
TW201606001A (en) | 2016-02-16 |
KR20170020775A (en) | 2017-02-24 |
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