WO2015194578A1 - Mixer truck management system, mixer truck management server, mixer truck and mixer truck management method - Google Patents
Mixer truck management system, mixer truck management server, mixer truck and mixer truck management method Download PDFInfo
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- WO2015194578A1 WO2015194578A1 PCT/JP2015/067394 JP2015067394W WO2015194578A1 WO 2015194578 A1 WO2015194578 A1 WO 2015194578A1 JP 2015067394 W JP2015067394 W JP 2015067394W WO 2015194578 A1 WO2015194578 A1 WO 2015194578A1
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- mixer
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- information
- time information
- mixer truck
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/42—Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P3/00—Vehicles adapted to transport, to carry or to comprise special loads or objects
- B60P3/16—Vehicles adapted to transport, to carry or to comprise special loads or objects for carrying mixed concrete, e.g. having rotatable drums
Definitions
- the present invention relates to a mixer vehicle management system, a mixer vehicle management server, a mixer vehicle, and a mixer vehicle management method capable of managing the replacement time of parts of the mixer vehicle.
- mixer trucks equipped with a mixer drum on which mortar, ready-mixed concrete, etc. (hereinafter referred to as “raw concrete”) can be mounted have been used, for example, in civil engineering and construction sites.
- the mixer truck extracts rotational power from the engine, transmits it to a fluid pressure (hydraulic pressure) pump, and supplies pressure fluid (pressure oil) discharged from the fluid pressure (hydraulic pressure) pump to a fluid pressure (hydraulic pressure) motor. This is rotated, and the mixer drum is driven to rotate by that rotation, so that the raw concrete mounted on the mixer drum is transported to the construction site while being constantly stirred.
- a fluid pressure hydroaulic pressure
- pressure oil pressure discharged from the fluid pressure (hydraulic pressure) pump
- a fluid pressure (hydraulic pressure) motor This is rotated, and the mixer drum is driven to rotate by that rotation, so that the raw concrete mounted on the mixer drum is transported to the construction site while being constantly stirred.
- parts such as the mixer drum, fluid pressure pump, and fluid pressure motor of the mixer vehicle have a replacement time or a lifetime.
- the fluid pressure pump always rotates in conjunction with the engine drive, and it can be said that it is a particularly heavy part, and its replacement time and life need to be properly grasped.
- an object of the present invention is to provide a mixer vehicle management system, a mixer vehicle management server, and a mixer vehicle that can appropriately detect the replacement timing of the fluid pressure pump of the mixer vehicle without human intervention. And providing a mixer vehicle management method.
- a mixer truck management system includes a mixer truck and a management server.
- the mixer vehicle includes a mixer drum, a fluid pressure pump, a mixer vehicle communication unit, and a mixer vehicle control unit.
- the fluid pressure pump can rotate the mixer drum by the discharge pressure of the working fluid during driving.
- the mixer vehicle communication unit can communicate with the management server.
- the mixer truck control unit can generate load time information by acquiring a load time during which the discharge pressure of a predetermined value or more is generated in the fluid pressure pump, and the generated load time information is stored in the management server.
- the mixer vehicle communication section can be controlled to transmit to
- the management server includes a server communication unit, a storage unit, and a server control unit.
- the server communication unit can communicate with the mixer vehicle.
- storage part can memorize
- the server communication unit may be able to communicate with an owner server owned by the owner of the mixer vehicle.
- the server control unit may control the server communication unit so as to transmit notification information for notifying the replacement time to the owner server based on the generated replacement time information.
- the mixer truck management system to notify the owner of the mixer truck of the replacement timing of the fluid pressure pump and to take measures such as purchasing a replacement fluid pressure pump as appropriate.
- the owner includes a rental company for a mixer truck.
- the storage unit may store information indicating a first threshold and a second threshold larger than the first threshold as the threshold.
- the server control unit generates the replacement time information when it is determined that the accumulated time is not less than the first threshold value and less than the second threshold value, and is determined that the accumulated time is not less than the second threshold value.
- life time information indicating the life time of the fluid pressure pump may be generated.
- the server communication unit may be able to communicate with an owner server owned by the owner of the mixer vehicle.
- the server control unit transmits first notification information for notifying the replacement time to the owner server based on the generated replacement time information, and based on the generated life time information.
- the server communication unit may be controlled to transmit second notification information for notifying the lifetime to the owner server.
- the mixer truck management system can inform the owner of the mixer truck of the replacement timing of the fluid pressure pump so that it can take measures such as purchasing a replacement fluid pressure pump as appropriate, and also notify the end of life. By doing so, it is possible to take measures such as stopping the use of the mixer truck.
- the mixer vehicle may have an audio output unit.
- the server control unit transmits first notification information for notifying the replacement time to the mixer vehicle based on the generated replacement time information, and based on the generated life time information. You may control the said server communication part so that the 2nd alerting
- the mixer vehicle control unit controls the mixer vehicle communication unit to receive the transmitted first notification information or second notification information, and when the first notification information is received.
- the sound output unit is controlled to output the first notification sound having the first volume, and when the second notification information is received, a second volume larger than the first volume is received.
- the voice output unit may be controlled so as to output the second notification sound.
- the mixer vehicle may include a position information acquisition unit that acquires position information of the mixer vehicle.
- the mixer vehicle control unit may control the communication unit to transmit the acquired position information to the management server.
- the storage unit may store threshold information indicating a plurality of different threshold values respectively corresponding to a plurality of pieces of position information having different average temperatures.
- the server control unit controls the server communication unit to receive the transmitted position information, and determines that the replacement time is determined when it is determined that the accumulated time is equal to or greater than a threshold corresponding to the position information. Information may be generated.
- the fluid pressure pump is driven in consideration of the difference in load as a result of the difference in load caused by the viscosity of the working fluid of the fluid pressure pump depending on the temperature.
- the replacement time can be detected with high accuracy in accordance with the position (temperature) at the time.
- a mixer vehicle management server includes a communication unit, a storage unit, and a control unit.
- the communication unit can communicate with a mixer vehicle having a fluid pressure pump capable of rotating the mixer drum by the discharge pressure of the working fluid during driving.
- storage part can memorize
- the control unit acquires load time information indicating the load time through communication with the mixer vehicle, and determines whether or not an accumulated time of the load time indicated by the received load time information is equal to or greater than the threshold value. When it is determined that the accumulated time is greater than or equal to the threshold value, replacement time information indicating the replacement time of the fluid pressure pump can be generated.
- a mixer vehicle includes a mixer drum, a fluid pressure pump, a communication unit, and a control unit.
- the fluid pressure pump can rotate the mixer drum by the discharge pressure of the working fluid during driving.
- the communication unit can communicate with the management server.
- the control unit acquires a load time during which the discharge pressure equal to or higher than a predetermined value is generated in the fluid pressure pump, generates load time information, and transmits the generated load time information to the management server.
- the communication unit can be controlled.
- a mixer truck management method is as follows.
- a mixer truck equipped with a mixer drum Obtaining a load time during which the discharge pressure of a predetermined value or more is generated in a fluid pressure pump capable of rotating the mixer drum by the discharge pressure of the working fluid during driving to generate load time information; Sending the generated load time information to the management server;
- Receiving the transmitted load time information Determining whether the accumulated time of the load time indicated by the received load time information is equal to or greater than a threshold; and When it is determined that the accumulated time is equal to or greater than the threshold value, it includes generating replacement time information indicating a replacement time of the fluid pressure pump.
- FIG. 1 is a diagram showing an overview of a mixer vehicle management system according to an embodiment of the present invention.
- the present system includes a mixer truck 100, a management server 200, a user server 300, and a rental company server 400.
- the mixer truck 100 is a vehicle that carries mortar, ready-mixed concrete, etc. (hereinafter referred to as “raw concrete”) and transports it to a construction site for civil engineering or construction. 50, communication with the management server 200 is possible.
- the management server 200 is a server operated by a manufacturer of the mixer truck 100, for example, and can communicate with the mixer truck 100, the user server 300, and the rental company server 400 via the Internet 50.
- the management server 200 is installed to manage the replacement time and the life time of the hydraulic pump included in the mixer vehicle 100 and to notify it.
- the user server 300 is a server operated by the owner of the mixer truck 100 (excluding the rental company), and can communicate with the management server 200 via the Internet 50.
- the rental company server 400 is a server operated by the rental company of the mixer truck 100 and can communicate with the management server 200 via the Internet 50.
- the management server 200 may be operated not by the manufacturer of the mixer vehicle 100 but by another entity such as the rental company.
- FIG. 2 is a plan view of the mixer truck 100
- FIG. 3 is a block diagram showing a hardware configuration of the mixer truck 100. The overall configuration of the mixer truck 100 will be described with reference to both drawings.
- the vehicle is a vehicle that is loaded with a live concrete in the mixer drum 2.
- the mixer vehicle 100 includes an operator cab 11, a gantry 1, a mixer drum 2 mounted on the gantry 1 and capable of mounting a raw control unit, a driving device 4 that rotationally drives the mixer drum 2, and a controller that controls each block of the mixer vehicle 100 10 and.
- the ready-mixed concrete is generated from materials such as cement, aggregate, water, etc. in the ready-mixed company's plant, is put into the mixer drum 2 of the mixer truck 100, and is agitated by the rotational drive of the mixer drum 2.
- the mixer drum 2 is a bottomed cylindrical container that is rotatably mounted on the gantry 1.
- the mixer drum 2 is mounted such that the rotating shaft faces the front-rear direction of the vehicle.
- the mixer drum 2 is mounted so as to be inclined forward and backward so as to gradually increase toward the rear of the vehicle.
- An opening is formed at the rear end of the mixer drum 2, and raw food can be charged and discharged from the opening.
- the mixer drum 2 is rotationally driven using a traveling engine 3 mounted on the mixer vehicle 100 as a power source.
- the driving device 4 is driven by the rotation of the engine 3 and rotationally drives the mixer drum 2 by the fluid pressure of the working fluid.
- the rotational movement of the crankshaft in the engine 3 is caused by a power take-out mechanism 9 (PTO: Power-Take-Off) for constantly taking power from the engine 3 and a drive shaft 8 connecting the power take-out mechanism 9 and the drive device 4. It is transmitted to the driving device 4.
- PTO Power-Take-Off
- the power take-out mechanism 9 is provided with a rotation sensor 9a that detects the rotation speed and transmits a rotation speed signal corresponding to the detected rotation speed to the controller 10.
- the rotation sensor 9a may be provided so as to detect the rotational speed of the drive shaft 8.
- the driving device 4 hydraulic oil is used as the working fluid. Instead of hydraulic oil, other incompressible fluids may be used as the hydraulic fluid.
- the driving device 4 is a hydraulic pump 5 as a fluid pressure pump that is driven by the engine 3 to discharge the working fluid, and a fluid pressure motor that is driven by the hydraulic pump 5 to rotationally drive the mixer drum 2.
- the hydraulic motor 6 is provided.
- the drive device 4 can forward / reverse and increase / decrease the mixer drum 2.
- the hydraulic pump 5 is rotationally driven by the power that is always taken out from the engine 3 through the power take-out mechanism 9. Therefore, the rotational speed of the hydraulic pump 5 is greatly affected by a change in the rotational speed of the engine 3 accompanying the traveling state of the vehicle. Therefore, the mixer vehicle 100 controls the operation of the hydraulic pump 5 and the hydraulic motor 6 by the controller 10 so that the mixer drum 2 is in the target rotation state according to the rotational speed of the engine 3.
- the hydraulic pump 5 is, for example, a swash plate type axial piston pump having a variable capacity.
- the hydraulic pump 5 receives the command signal from the controller 10 and switches the tilt angle of the pump to the forward rotation direction or the reverse rotation direction.
- the hydraulic pump 5 has a solenoid valve for adjusting the tilt angle. By switching the solenoid valve, the discharge direction and discharge capacity of the hydraulic pump 5 are adjusted.
- the hydraulic oil discharged from the hydraulic pump 5 is supplied to the hydraulic motor 6, and the hydraulic motor 6 rotates thereby.
- the mixer drum 2 is connected to the hydraulic motor 6 via a speed reducer 7. As a result, the mixer drum 2 rotates as the hydraulic motor 6 rotates.
- the hydraulic pressure of the hydraulic oil discharged from the hydraulic pump 5 varies depending on the amount of raw control mounted in the mixer drum 2 and the slump (a numerical value indicating the fluidity of the raw control).
- the hydraulic pump 5 is provided with a pressure sensor 5a (see FIG. 3) as a pressure detector that detects the pressure of discharged hydraulic oil.
- the pressure sensor 5a transmits a load pressure signal to the controller 10 in accordance with the detected pressure of the hydraulic oil.
- the pressure sensor 5a may be provided in the hydraulic motor 6 without being provided in the hydraulic pump 5, and the pressure of the hydraulic oil in the hydraulic motor 6 may be detected.
- the hydraulic motor 6 is, for example, a swash plate type axial piston motor having a variable capacity.
- the hydraulic motor 6 is rotationally driven in response to the supply of hydraulic oil discharged from the hydraulic pump 5.
- the hydraulic motor 6 includes an electromagnetic valve that receives a command signal from the controller 10 and adjusts the tilt angle of the motor. By switching this electromagnetic valve, the capacity of the hydraulic motor 6 is switched in two stages, a small capacity for high speed rotation and a large capacity for normal rotation.
- the controller 10 controls each block of the driving device 4 and other mixer vehicles 100.
- the controller 10 is a microcomputer having a CPU (Central Processing Unit) 110, an EEPROM (Electrically-Erasable Programmable Read-Only Memory) 120, and a RAM (Random Access Memory) 130.
- CPU Central Processing Unit
- EEPROM Electrically-Erasable Programmable Read-Only Memory
- RAM Random Access Memory
- the CPU 110 appropriately accesses the EEPROM 120, the RAM 130, etc. as necessary, and comprehensively controls each block of the mixer vehicle 100 while performing various arithmetic processes.
- the EEPROM 120 is a non-volatile memory in which firmware such as an OS, a program, and various parameters to be executed by the CPU 110 is fixedly stored.
- the RAM 130 is used as a work area for the CPU 110 and temporarily holds the OS, various applications being executed, and various data being processed.
- the CPU 110 includes a load time information generation unit 111.
- the load time information generation unit 111 acquires load time during which the discharge pressure of a predetermined value or more is generated when the hydraulic pump is driven, and generates load time information.
- the load time information generation unit 111 starts a timer and discharges indicated by the load pressure signal. The load time is counted until the pressure falls below a predetermined value. Then, the load time information generation unit 111 generates load time information indicating the counted load time and stores the load time information in the EEPROM 120, for example.
- the EEPROM 120 also stores a program for executing the load time information generation process.
- the controller 10 is connected to a communication unit 21, an LCD (Liquid Crystal Display) 22, and a speaker 23.
- a communication unit 21 an LCD (Liquid Crystal Display) 22, and a speaker 23.
- LCD Liquid Crystal Display
- the communication unit 21 is a wireless communication unit that supports a wireless communication standard such as a wireless LAN, and performs communication processing with the management server 200.
- the LCD 22 is provided, for example, in the cab 11 and performs, for example, a predetermined color lighting process or blinking process in accordance with the notification information transmitted from the management server 200.
- the speaker 23 is provided in the cab 11, for example, and outputs predetermined alarm sounds having different volumes according to the notification information transmitted from the management server 200.
- the controller 10 is supplied with an ignition power supply when the engine 3 is started by the driver operating the ignition switch in the cab 11. Thereby, the controller 10 is activated by supplying power from the battery (not shown) to the controller 10.
- the mixer truck 100 also includes a water tank 12 in which water is stored, a water pressure pump 13 that sucks and discharges water in the water tank 12, and an on-off valve 14 provided between the water pressure pump 13 and the mixer drum 2. .
- a parking brake 31 and an operating device 32 for operating the mixer drum 2 are provided.
- the operation device 32 includes a knob-type operation switch 32a for switching the rotation direction and rotation speed of the mixer drum 2, a stop switch 32b for emergency stop of the rotation of the mixer drum 2, and the mixer drum 2 is automatically stirred and rotated. And an automatic agitation switch 32c.
- the operating device 32 includes a charging mode switch 32d for switching to a charging mode in which the raw material can be charged into the mixer drum 2, a slump readjustment switch 32e for readjusting the slump of the ready concrete in the mixer drum 2, and the mixer drum 2.
- a kneading switch 32f for kneading the raw cooking container for a predetermined time.
- a command signal is output from the operating device 32 to the controller 10 based on the driver operating the switches 32a to 32f. Based on the command signal, the controller 10 determines the target rotation state of the mixer drum 2, specifically, the rotation direction and the rotation speed.
- a rear operation device 38 for enabling the operation of the mixer drum 2 outside the mixer vehicle 100 is disposed at the rear of the mixer vehicle 100. Similar to the operation device 32, the rear operation device 38 includes a knob-type operation switch 38 a for switching the rotation direction and rotation speed of the mixer drum 2 and a stop switch 38 b for emergency stop of the rotation of the mixer drum 2. Provided.
- FIG. 4 is a block diagram showing a hardware configuration of the management server 200.
- the management server 200 includes a CPU 210, a ROM 220, a RAM 230, a communication unit 240, a storage unit 250, and a timer 260.
- the CPU 210 appropriately accesses the EEPROM 120, the RAM 130, and the like as necessary, and performs overall control of each block of the management server 200 while performing various arithmetic processes.
- the ROM 220 is a non-volatile memory in which firmware such as an OS, a program, and various parameters to be executed by the CPU 110 is fixedly stored.
- the RAM 230 is used as a work area for the CPU 110 and temporarily holds the OS, various applications being executed, and various data being processed.
- the communication unit 240 is, for example, an NIC (Network Interface Card) for Ethernet, and is responsible for communication processing with the mixer vehicle 100, the user server 300, and the rental company server 400.
- NIC Network Interface Card
- the storage unit 250 is a non-volatile memory such as an HDD (Hard Disk Drive), a flash memory (SSD; Solid State Drive), or other solid-state memory.
- the storage unit 250 stores various applications and various data.
- the storage unit 250 includes the load time information transmitted from the mixer vehicle 100, a plurality of threshold information (first threshold value and second threshold value) related to the load time indicated by the load time information, and the load time. Data such as replacement time information and life time information of the hydraulic pump 5 generated based on the information and notification information generated from the time information is stored.
- the second threshold value is greater than the first threshold value.
- the first threshold value is, for example, 30,000 hours, and the second threshold value is, for example, 35,000 hours, but is not limited thereto.
- the timer 260 is used not only for starting and ending various operations of the management server 200, but also when the management server 200 executes the processing of the load time information generation unit 111 of the mixer vehicle 100 instead.
- the management server 200 when the management server 200 receives a notification from the mixer vehicle 100 that the load pressure signal in the hydraulic pump 5 indicates a discharge pressure equal to or higher than a predetermined value, the CPU 210 activates the timer 260 to start the load pressure
- the load time may be counted until the discharge pressure indicated by the signal falls below a predetermined value, and load time information indicating the counted load time may be generated and stored in the storage unit 250.
- the CPU 210 includes a load time determination unit 211 and a notification information generation unit 212.
- the load time determination unit 211 is an exchange that indicates the replacement time of the hydraulic pump 5 when the accumulated time of the load time indicated in the load time information transmitted from the mixer vehicle 100 is not less than the first threshold value and less than the second threshold value. Time information is generated, and when the accumulated time is equal to or greater than the second threshold, life time information indicating the life time of the hydraulic pump 5 is generated.
- the notification information generation unit 212 generates the replacement time notification information and the life time notification information based on the replacement time information and the life time information generated by the load time determination unit 211, and the mixer vehicle 100, the user server 300, or the rental Send to company server 400.
- FIG. 5 is a flowchart showing a flow of load time information generation processing by the mixer vehicle 100.
- the CPU 110 load time information generation unit 111 of the mixer vehicle 100 determines whether or not the ignition power source is turned on (step 51).
- the CPU 110 detects the load time during which the discharge pressure of the hydraulic pump 5 is generated (step 52).
- the CPU 110 activates a timer until the discharge pressure indicated by the load pressure signal falls below a predetermined value. Count load time.
- the CPU 110 repeats the above processing until the ignition power is turned off (step 54).
- FIG. 6 is a flowchart showing a flow of load time information transmission processing by the mixer vehicle 100.
- the CPU 110 of the mixer vehicle 100 determines whether or not a time set at a predetermined time interval has arrived, such as once a month (step 61).
- the CPU 110 reads the load time information from the EEPROM 120 (step 62).
- the CPU 110 transmits the read load time information to the management server 200 by the communication unit 21 via, for example, a base station (step 63).
- the CPU 110 resets the timer, and when the next set time comes, repeats the processing from step 62 onward.
- FIG. 7 is a flowchart showing a flow of notification information transmission processing by the management server 200.
- the CPU 210 of the management server 200 determines whether or not the load time information is received from the mixer vehicle 100 (step 71).
- the CPU 210 When it is determined that the load time information has been received (Yes), the CPU 210 (load time determination unit 211) stores the load time information (step 72). If the load time information is stored before that, the CPU 210 integrates the load time indicated by the load time information.
- the CPU 210 determines whether or not the accumulated time of the load time is equal to or greater than the first threshold value (step 73).
- the CPU 210 determines whether or not the integration time is equal to or greater than the second threshold (step 74).
- the CPU 210 If it is determined that the accumulated time is less than the second threshold (No), the CPU 210 generates replacement time information indicating the replacement time of the hydraulic pump (step 75).
- the CPU 210 (notification information generation unit 212) generates replacement time notification information for notifying the replacement time based on the replacement time information, and the communication unit 240 generates the replacement time notification information from the mixer vehicle 100, the user server 300, or the rental. It transmits to the company server 400 (step 76).
- step 74 when it is determined in step 74 that the accumulated time is equal to or greater than the second threshold (Yes), the CPU 210 generates life time information indicating the life time of the hydraulic pump (step 77).
- the CPU 210 (notification information generation unit 212) generates life time notification information for notifying the life time based on the life time information, and uses the communication unit 240 to generate the life time notification information. It transmits to the company server 400 (step 78).
- FIG. 8 is a flowchart showing a flow of notification processing by the mixer vehicle 100.
- the CPU 110 of the mixer truck 100 determines whether or not notification information has been received from the management server 200 (step 81).
- the CPU 110 determines whether or not the notification information is lifetime period notification information (step 82).
- the CPU 110 When it is determined that the notification information is life time notification information (Yes), the CPU 110 outputs a loud alarm from the speaker 23 and blinks the LCD 22 in a predetermined color (step 84).
- the CPU 110 when it is determined that the notification information is replacement time notification information (No), the CPU 110 outputs an alarm of a normal volume (a volume lower than the high volume) from the speaker 23 and also causes the LCD 22 to output the predetermined information.
- the color is turned on (step 83).
- the color in this case may be a color different from that in step 84 above.
- Either one of alarm output from the speaker 23 and lighting or blinking of the LCD 22 may be executed instead of both.
- the driver operating the mixer vehicle 100 can set the replacement time and the life time of the hydraulic pump 5 without stopping the operation even if the notification information is received.
- Each can be distinguished and can take appropriate measures.
- the process in the figure is a process when the mixer vehicle 100 receives the notification information from the management server 200.
- the user server 300 or the rental company server 400 receives the notification information, for example, an alarm output with a different volume or Notification information pop-up notifications or the like in different display forms may be executed.
- the user or the rental company of the mixer truck 100 can distinguish and grasp the replacement time and the life time of the hydraulic pump 5 of the mixer truck 100 in use, and the new hydraulic pump 5 can be installed based on the replacement time notification information. It is possible to place an order or to stop the operation of the mixer truck 100 together with a new hydraulic pump 5 order based on the life time notification information.
- the mixer truck management system can appropriately detect and notify the replacement timing of the hydraulic pump 5 of the mixer truck 100 without human intervention. it can.
- the management server 200 uses the first threshold value and the second threshold value as threshold information.
- the viscosity of the hydraulic oil of the hydraulic pump 5 varies depending on the temperature. The lower the temperature, the higher the viscosity. As a result of the difference in viscosity, the load applied to the hydraulic pump 5 also varies, resulting in a difference in replacement time and life time.
- the management server 200 may vary the first threshold value and the second threshold value depending on the temperature during operation of the mixer vehicle 100. That is, the mixer vehicle 100 acquires the position information of the mixer vehicle 100 by, for example, a GPS (Global Positioning System) device or the like, and transmits it to the management server 200. A plurality of different first threshold values and second threshold values corresponding to each other are stored, and the accumulated time of the load time is equal to or greater than the first threshold value or equal to or greater than the second threshold value corresponding to the position information received from the mixer vehicle 100. When it is determined, the replacement time information or the life time information may be generated.
- GPS Global Positioning System
- the temperature information indicated by the thermometer is transmitted to the management server 200 instead of the position information, and the management server 200 is based on the temperature information.
- Corresponding first and second threshold values may be selected.
- the management server 200 transmits the notification information to the mixer vehicle 100.
- the management vehicle 200 When the mixer vehicle 100 receives the life time notification information, the management vehicle 200 outputs a loud alarm and blinks the LCD 22.
- the management server 200 may transmit a function restriction signal that restricts at least a part of the function of the mixer truck 100 to the mixer truck 100.
- the management server 200 transmits to the mixer vehicle 100 an input restriction signal that restricts the input of the live concrete to the mixer drum 2 but permits the discharge, to the mixer vehicle 100. May execute only the discharge processing based on the above. That is, in this case, switching from the discharge mode to the charging mode is prohibited.
- the management server 200 does not transmit the limit signal, but the mixer vehicle 100 executes the notification process based on the reception of the life time notification signal and restricts the input mode by itself. Good.
- the load time information generation unit 111 of the mixer vehicle 100 generates and manages load time information when the load pressure signal received from the pressure sensor 5a indicates a discharge pressure equal to or higher than a predetermined value. It was transmitted to the server 200. However, the mixer vehicle 100 simply transmits the discharge pressure value detected by the pressure sensor 5a to the management server 200, and determines whether the pressure is equal to or higher than a predetermined value and generates the load time information. May be executed.
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Abstract
Description
上記ミキサ車は、ミキサドラムと、流体圧ポンプと、ミキサ車通信部と、ミキサ車制御部とを有する。上記流体圧ポンプは、駆動時に作動流体の吐出圧によって上記ミキサドラムを回転させることが可能である。上記ミキサ車通信部は、上記管理サーバと通信可能である。上記ミキサ車制御部は、上記流体圧ポンプにおいて所定値以上の上記吐出圧が発生している負荷時間を取得して負荷時間情報を生成可能であり、上記生成された負荷時間情報を上記管理サーバへ送信するように上記ミキサ車通信部を制御可能である。
上記管理サーバは、サーバ通信部と、記憶部と、サーバ制御部とを有する。上記サーバ通信部は、上記ミキサ車と通信可能である。上記記憶部は、上記負荷時間に関する閾値を示す閾値情報を記憶可能である。上記サーバ制御部は、上記送信された負荷時間情報を受信するように上記サーバ通信部を制御可能であり、上記受信された負荷時間情報によって示される負荷時間の積算時間が上記閾値以上であるか否かを判断し、上記積算時間が上記閾値以上であると判断した場合に、上記流体圧ポンプの交換時期を示す交換時期情報を生成可能である。 In order to achieve the above object, a mixer truck management system according to an aspect of the present invention includes a mixer truck and a management server.
The mixer vehicle includes a mixer drum, a fluid pressure pump, a mixer vehicle communication unit, and a mixer vehicle control unit. The fluid pressure pump can rotate the mixer drum by the discharge pressure of the working fluid during driving. The mixer vehicle communication unit can communicate with the management server. The mixer truck control unit can generate load time information by acquiring a load time during which the discharge pressure of a predetermined value or more is generated in the fluid pressure pump, and the generated load time information is stored in the management server. The mixer vehicle communication section can be controlled to transmit to
The management server includes a server communication unit, a storage unit, and a server control unit. The server communication unit can communicate with the mixer vehicle. The said memory | storage part can memorize | store the threshold value information which shows the threshold value regarding the said load time. Whether the server control unit can control the server communication unit to receive the transmitted load time information, and whether the accumulated time of the load time indicated by the received load time information is equal to or greater than the threshold value. When it is determined whether or not the accumulated time is equal to or greater than the threshold value, replacement time information indicating the replacement time of the fluid pressure pump can be generated.
ミキサドラムを搭載するミキサ車において、
駆動時に作動流体の吐出圧によって上記ミキサドラムを回転させることが可能な流体圧ポンプにおいて所定値以上の上記吐出圧が発生している負荷時間を取得して負荷時間情報を生成すること、
上記生成された負荷時間情報を管理サーバへ送信すること、
上記管理サーバにおいて、
上記送信された負荷時間情報を受信すること、
上記受信された負荷時間情報によって示される負荷時間の積算時間が閾値以上であるか否かを判断すること、及び、
上記積算時間が上記閾値以上であると判断した場合に、上記流体圧ポンプの交換時期を示す交換時期情報を生成することを含む。 A mixer truck management method according to still another aspect of the present invention is as follows.
In a mixer truck equipped with a mixer drum,
Obtaining a load time during which the discharge pressure of a predetermined value or more is generated in a fluid pressure pump capable of rotating the mixer drum by the discharge pressure of the working fluid during driving to generate load time information;
Sending the generated load time information to the management server;
In the above management server,
Receiving the transmitted load time information;
Determining whether the accumulated time of the load time indicated by the received load time information is equal to or greater than a threshold; and
When it is determined that the accumulated time is equal to or greater than the threshold value, it includes generating replacement time information indicating a replacement time of the fluid pressure pump.
図1は、本発明の一実施形態に係るミキサ車管理システムの概要を示す図である。 [System Overview]
FIG. 1 is a diagram showing an overview of a mixer vehicle management system according to an embodiment of the present invention.
無線基地局(図示せず)及びインターネット50を介して管理サーバ200と通信可能とされている。 The
図2は、上記ミキサ車100の平面図であり、図3は、上記ミキサ車100のハードウェア構成を示すブロック図である。両図を用いてミキサ車100の全体構成について説明する。 [Configuration of mixer truck]
FIG. 2 is a plan view of the
図4は、上記管理サーバ200のハードウェア構成を示したブロック図である。 [Hardware configuration of Management Server]
FIG. 4 is a block diagram showing a hardware configuration of the
次に、以上のように構成されたミキサ車管理システムの動作について説明する。以降の説明においては、ミキサ車100のCPU110や管理サーバ200のCPU210を主な動作主体として説明するが、この動作はそれらCPUの制御下において実行されるプログラムとも協働して行われる。 [System Operation]
Next, the operation of the mixer truck management system configured as described above will be described. In the following description, the
図5は、上記ミキサ車100による負荷時間情報生成処理の流れを示すフローチャートである。 (Mixer truck load time information generation process)
FIG. 5 is a flowchart showing a flow of load time information generation processing by the
図6は、上記ミキサ車100による負荷時間情報送信処理の流れを示すフローチャートである。 (Mixer vehicle load time information transmission processing)
FIG. 6 is a flowchart showing a flow of load time information transmission processing by the
図7は、上記管理サーバ200による報知情報送信処理の流れを示すフローチャートである。 (Broadcast information transmission processing of the management server)
FIG. 7 is a flowchart showing a flow of notification information transmission processing by the
図8は、上記ミキサ車100による報知処理の流れを示すフローチャートである。 (Mixer truck notification process)
FIG. 8 is a flowchart showing a flow of notification processing by the
本技術は上述の実施形態にのみ限定されるものではなく、本技術の要旨を逸脱しない範囲内において種々変更され得る。 [Modification]
The present technology is not limited to the above-described embodiment, and various modifications can be made without departing from the gist of the present technology.
3…エンジン
5…油圧ポンプ
5a…圧力センサ
10…コントローラ
21、240…通信部
22…LCD
23…スピーカ
50…インターネット
100…ミキサ車
110、210…CPU
111…負荷時間情報生成部
120…EEPROM
130、230…RAM
200…管理サーバ
211…負荷時間判定部
212…報知情報生成部
220…ROM
250…記憶部
300…ユーザサーバ
400…レンタル会社サーバ 2 ...
23 ...
111 ... Load time
130, 230 ... RAM
200 ...
250 ...
Claims (9)
- ミキサ車と管理サーバとを具備するミキサ車管理システムであって、
前記ミキサ車は、
ミキサドラムと、
駆動時に作動流体の吐出圧によって前記ミキサドラムを回転させることが可能な流体圧ポンプと、
前記管理サーバと通信可能なミキサ車通信部と、
所定値以上の前記吐出圧が発生している負荷時間を取得して負荷時間情報を生成可能であり、前記生成された負荷時間情報を前記管理サーバへ送信するように前記ミキサ車通信部を制御可能なミキサ車制御部とを有し、
前記管理サーバは、
前記ミキサ車と通信可能なサーバ通信部と、
前記負荷時間に関する閾値を示す閾値情報を記憶可能な記憶部と、
前記送信された負荷時間情報を受信するように前記サーバ通信部を制御可能であり、前記受信された負荷時間情報によって示される負荷時間の積算時間が前記閾値以上であるか否かを判断し、前記積算時間が前記閾値以上であると判断した場合に、前記流体圧ポンプの交換時期を示す交換時期情報を生成可能なサーバ制御部と
を有するミキサ車管理システム。 A mixer truck management system comprising a mixer truck and a management server,
The mixer truck is
A mixer drum;
A fluid pressure pump capable of rotating the mixer drum by a discharge pressure of the working fluid during driving;
A mixer vehicle communication unit capable of communicating with the management server;
It is possible to generate load time information by acquiring a load time during which the discharge pressure above a predetermined value is generated, and control the mixer vehicle communication unit to transmit the generated load time information to the management server A possible mixer vehicle control unit,
The management server
A server communication unit capable of communicating with the mixer vehicle;
A storage unit capable of storing threshold information indicating a threshold related to the load time;
It is possible to control the server communication unit to receive the transmitted load time information, and determine whether or not the accumulated time of the load time indicated by the received load time information is equal to or greater than the threshold value, A mixer vehicle management system comprising: a server control unit capable of generating replacement time information indicating a replacement time of the fluid pressure pump when it is determined that the accumulated time is equal to or greater than the threshold value. - 請求項1に記載のミキサ車管理システムであって、
前記サーバ通信部は、前記ミキサ車の所有者が有する所有者サーバと通信可能であり、
前記サーバ制御部は、前記生成された交換時期情報を基に、前記所有者サーバへ、前記交換時期を報知する報知情報を送信するように前記サーバ通信部を制御する
ミキサ車管理システム。 The mixer truck management system according to claim 1,
The server communication unit can communicate with an owner server possessed by an owner of the mixer truck,
The said server control part controls the said server communication part to transmit the alerting | reporting information which alert | reports the said replacement time to the said owner server based on the said produced | generated replacement time information The mixer vehicle management system. - 請求項1に記載のミキサ車管理システムであって、
前記記憶部は、前記閾値として、第1閾値と、当該第1閾値よりも大きい第2閾値とを示す情報を記憶し、
前記サーバ制御部は、前記積算時間が前記第1閾値以上前記第2閾値未満であると判断した場合に前記交換時期情報を生成し、前記積算時間が前記第2閾値以上であると判断した場合に、前記流体圧ポンプの寿命時期を示す寿命時期情報を生成する
ミキサ車管理システム。 The mixer truck management system according to claim 1,
The storage unit stores information indicating a first threshold and a second threshold larger than the first threshold as the threshold,
The server control unit generates the replacement time information when it is determined that the integration time is greater than or equal to the first threshold and less than the second threshold, and when it is determined that the integration time is greater than or equal to the second threshold And a mixer vehicle management system for generating lifetime information indicating the lifetime of the fluid pressure pump. - 請求項3に記載のミキサ車管理システムであって、
前記サーバ通信部は、前記ミキサ車の所有者が有する所有者サーバと通信可能であり、
前記サーバ制御部は、前記生成された交換時期情報を基に、前記所有者サーバへ、前記交換時期を報知する第1の報知情報を送信し、前記生成された寿命時期情報を基に、前記所有者サーバへ、前記寿命時期を報知する第2の報知情報を送信するように前記サーバ通信部を制御する
ミキサ車管理システム。 A mixer truck management system according to claim 3,
The server communication unit can communicate with an owner server possessed by an owner of the mixer truck,
The server control unit transmits first notification information for notifying the replacement time to the owner server based on the generated replacement time information, and based on the generated life time information, A mixer vehicle management system for controlling the server communication unit to transmit second notification information for notifying the lifetime to the owner server. - 請求項3に記載のミキサ車管理システムであって、
前記ミキサ車は、音声出力部を有し、
前記サーバ制御部は、前記生成された交換時期情報を基に、前記ミキサ車へ、前記交換時期を報知する第1の報知情報を送信し、前記生成された寿命時期情報を基に、前記ミキサ車へ、前記寿命時期を報知する第2の報知情報を送信するように前記サーバ通信部を制御し、
前記ミキサ車制御部は、前記送信された第1の報知情報または第2の報知情報を受信するように前記ミキサ車通信部を制御し、前記第1の報知情報が受信された場合に、第1の音量の第1の報知音を出力するように前記音声出力部を制御し、前記第2の報知情報が受信された場合に、前記第1の音量よりも大きい第2の音量の第2の報知音を出力するように前記音声出力部を制御する
ミキサ車管理システム。 A mixer truck management system according to claim 3,
The mixer car has an audio output unit,
The server control unit transmits first notification information for notifying the replacement time to the mixer vehicle based on the generated replacement time information, and based on the generated life time information, the mixer Controlling the server communication unit to transmit second notification information for notifying the vehicle of the lifetime,
The mixer vehicle control unit controls the mixer vehicle communication unit to receive the transmitted first notification information or second notification information, and when the first notification information is received, The audio output unit is controlled to output a first notification sound with a volume of 1, and when the second notification information is received, a second of a second volume greater than the first volume is received. The mixer vehicle management system which controls the said audio | voice output part so that the notification sound of may be output. - 請求項1に記載のミキサ車管理システムであって、
前記ミキサ車は、当該ミキサ車の位置情報を取得する位置情報取得部を有し、
前記ミキサ車制御部は、前記取得された位置情報を前記管理サーバへ送信するように前記通信部を制御し、
前記記憶部は、平均気温の異なる複数の位置情報にそれぞれ対応する複数の異なる閾値を示す閾値情報を記憶し、
前記サーバ制御部は、前記送信された位置情報を受信するように前記サーバ通信部を制御し、前記積算時間が前記位置情報に対応する閾値以上であると判断した場合に、前記交換時期情報を生成する
ミキサ車管理システム。 The mixer truck management system according to claim 1,
The mixer truck has a position information acquisition unit that acquires position information of the mixer truck.
The mixer vehicle control unit controls the communication unit to transmit the acquired position information to the management server;
The storage unit stores threshold information indicating a plurality of different threshold values respectively corresponding to a plurality of position information having different average temperatures,
The server control unit controls the server communication unit to receive the transmitted position information, and determines that the replacement time information is present when the accumulated time is determined to be equal to or greater than a threshold corresponding to the position information. Generate a mixer truck management system. - 駆動時に作動流体の吐出圧によってミキサドラムを回転させることが可能な流体圧ポンプを有するミキサ車と通信可能な通信部と、
前記流体圧ポンプにおいて所定値以上の前記吐出圧が発生している負荷時間に関する閾値を示す閾値情報を記憶可能な記憶部と、
前記ミキサ車との通信により、前記負荷時間を示す負荷時間情報を取得し、前記取得された負荷時間情報によって示される負荷時間の積算時間が前記閾値以上であるか否かを判断し、前記積算時間が前記閾値以上であると判断した場合に、前記流体圧ポンプの交換時期を示す交換時期情報を生成可能な制御部と
を具備するミキサ車管理サーバ。 A communication unit capable of communicating with a mixer vehicle having a fluid pressure pump capable of rotating a mixer drum by a discharge pressure of a working fluid during driving;
A storage unit capable of storing threshold information indicating a threshold value regarding a load time during which the discharge pressure of a predetermined value or more is generated in the fluid pressure pump;
Load time information indicating the load time is acquired through communication with the mixer vehicle, and it is determined whether the accumulated time of the load time indicated by the acquired load time information is equal to or greater than the threshold value. A mixer vehicle management server comprising: a control unit capable of generating replacement time information indicating a replacement time of the fluid pressure pump when it is determined that the time is equal to or greater than the threshold value. - ミキサドラムと、
駆動時に作動流体の吐出圧によって前記ミキサドラムを回転させることが可能な流体圧ポンプと、
管理サーバと通信可能な通信部と、
前記流体圧ポンプにおいて所定値以上の前記吐出圧が発生している負荷時間を取得して負荷時間情報を生成し、前記生成された負荷時間情報を前記管理サーバへ送信するよう前記通信部を制御可能な制御部と
を具備するミキサ車。 A mixer drum;
A fluid pressure pump capable of rotating the mixer drum by a discharge pressure of the working fluid during driving;
A communication unit capable of communicating with the management server;
The load time during which the discharge pressure of a predetermined value or more is generated in the fluid pressure pump is acquired to generate load time information, and the communication unit is controlled to transmit the generated load time information to the management server A mixer vehicle comprising: - ミキサドラムを搭載するミキサ車において、
駆動時に作動流体の吐出圧によって前記ミキサドラムを回転させることが可能な流体圧ポンプにおいて所定値以上の前記吐出圧が発生している負荷時間を取得して負荷時間情報を生成し、
前記生成された負荷時間情報を管理サーバへ送信し、
前記管理サーバにおいて、
前記送信された負荷時間情報を受信し、
前記受信された負荷時間情報によって示される負荷時間の積算時間が閾値以上であるか否かを判断し、
前記積算時間が前記閾値以上であると判断した場合に、前記流体圧ポンプの交換時期を示す交換時期情報を生成する
ミキサ車管理方法。 In a mixer truck equipped with a mixer drum,
In a fluid pressure pump capable of rotating the mixer drum by the discharge pressure of the working fluid at the time of driving, the load time during which the discharge pressure above a predetermined value is generated is generated to generate load time information,
Sending the generated load time information to the management server;
In the management server,
Receiving the transmitted load time information;
Determining whether the accumulated time of the load time indicated by the received load time information is equal to or greater than a threshold;
A mixer vehicle management method for generating replacement time information indicating a replacement time of the fluid pressure pump when it is determined that the accumulated time is equal to or greater than the threshold value.
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NZ728233A NZ728233A (en) | 2014-06-17 | 2015-06-17 | Mixer truck management system, mixer truck management server, mixer truck and mixer truck management method |
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JP2002133208A (en) * | 2000-10-25 | 2002-05-10 | Kitagawa Iron Works Co Ltd | Parts supply system for ready-mixed concrete manufacturing plant |
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JP2010120454A (en) * | 2008-11-18 | 2010-06-03 | Pioneer Electronic Corp | Vehicular traveling sound generation device, vehicle traveling sound generation method, vehicular traveling sound generation program, and recording medium storing the vehicular traveling sound generation program |
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JP2002133208A (en) * | 2000-10-25 | 2002-05-10 | Kitagawa Iron Works Co Ltd | Parts supply system for ready-mixed concrete manufacturing plant |
JP2007521997A (en) * | 2004-02-13 | 2007-08-09 | アールエス・ソリューションズ・エルエルシー | Method and system for calculating and reporting slumps in a transport vehicle |
JP2010120454A (en) * | 2008-11-18 | 2010-06-03 | Pioneer Electronic Corp | Vehicular traveling sound generation device, vehicle traveling sound generation method, vehicular traveling sound generation program, and recording medium storing the vehicular traveling sound generation program |
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