WO2015188597A1 - Continuous electroplating test device simulating different linear speeds of band steel - Google Patents

Continuous electroplating test device simulating different linear speeds of band steel Download PDF

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Publication number
WO2015188597A1
WO2015188597A1 PCT/CN2014/092599 CN2014092599W WO2015188597A1 WO 2015188597 A1 WO2015188597 A1 WO 2015188597A1 CN 2014092599 W CN2014092599 W CN 2014092599W WO 2015188597 A1 WO2015188597 A1 WO 2015188597A1
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Prior art keywords
working electrode
electrode system
different linear
simulating
speeds
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PCT/CN2014/092599
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French (fr)
Chinese (zh)
Inventor
张荣品
陆永亮
王海军
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上海梅山钢铁股份有限公司
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Priority to EP14894211.3A priority Critical patent/EP3156523B1/en
Publication of WO2015188597A1 publication Critical patent/WO2015188597A1/en

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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/04Electroplating with moving electrodes
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D17/00Constructional parts, or assemblies thereof, of cells for electrolytic coating
    • C25D17/001Apparatus specially adapted for electrolytic coating of wafers, e.g. semiconductors or solar cells
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D21/00Processes for servicing or operating cells for electrolytic coating
    • C25D21/12Process control or regulation
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D17/00Constructional parts, or assemblies thereof, of cells for electrolytic coating
    • C25D17/06Suspending or supporting devices for articles to be coated
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D7/00Electroplating characterised by the article coated
    • C25D7/06Wires; Strips; Foils
    • C25D7/0614Strips or foils

Definitions

  • the invention relates to an electroplating test device, in particular to a continuous electroplating test device for simulating different linear speeds of strip steel, and belongs to the technical field of electroplating.
  • the electroplating process is a complex electrochemical process.
  • the quality of the electroplating product is related to the formulation of the plating solution, as well as the surface condition of the plating plate, the flow condition of the plating solution, and the relative speed of the plating solution and the plated part.
  • static simulation electroplating There are two main methods of laboratory simulation electroplating: static simulation and dynamic simulation.
  • dynamic electroplating In order to truly reflect the operating state of electroplating, dynamic electroplating is often used for testing. Ordinary dynamic tests can only use a fixed speed for simulation tests, and the efficiency is relatively low.
  • the rotating disk electrode can perform continuous plating test at different line speeds, and the potential change curve is monitored by an electrochemical workstation.
  • test piece obtained by the method is small, and the scanning electron microscope morphology analysis cannot be performed for different parts to examine the plating layer. Information such as morphology and grain. Therefore, there is a need for a continuous plating test apparatus capable of simulating different speeds of strip steel.
  • the invention is directed to the technical problems existing in the prior art, and provides a structurally ingenious design, which can realize high-speed continuous electroplating of strip steel, and can obtain a plurality of linear velocity test results through one test, and is used for plating plating limit plating performance. Test device for parameter evaluation.
  • a simulated strip steel A continuous plating test device with different line speeds characterized in that the test device comprises a bracket, a support table is arranged on the bracket, a work slot is fixed on the worktable, and the test device further comprises a working electrode system, and the drive a shaft, an auxiliary electrode, a sample working electrode, the transmission shaft is connected to the working electrode system, and the auxiliary electrode and the working electrode system are connected to the rectifier to form a closed loop, and the sample working electrode is mounted on the working electrode system
  • the function of the anode and cathode is changed by changing the positive and negative poles of the rectifier, thereby realizing the simulation of the electroplating and cleaning process, and simulating the high-speed production process of the strip by adjusting the rotation of the motor.
  • the motor comprises a rotating electric machine and a vertical lifting motor, and the vertical lifting motor realizes vertical movement, and the rotating electric machine drives the working motor through the transmission shaft to realize high-speed rotation of the working electrode system.
  • the working electrode system comprises an upper nut, a lower nut, an upper washer, a lower washer, a polytetrafluoroethylene and a circular sealing ring, and the upper and lower sides of the polytetrafluoroethylene are respectively provided with upper
  • the washer and the lower washer are respectively fixed by the upper nut and the lower nut, and a circular seal ring is provided around the washer and the lower nut.
  • the upper nut and the lower nut are used to fix the PTFE and the working electrode.
  • the central axis of the Teflon is threaded, and can be rotated and fastened to the drive shaft.
  • the center of the working electrode of the sample is perforated and attached to the Teflon.
  • the circular sealing ring is sleeved on the upper surface of the PTFE and the edge of the lower surface of the working electrode of the sample to prevent the plating solution from flowing between the PTFE and the working electrode of the sample, causing the working electrode to sway and affect Plating effect.
  • the auxiliary electrode diameter is larger than the diameter of the working electrode system. Avoid uneven distribution of power lines during electroplating.
  • the working platform is arranged as a rotating platform.
  • the platform It can be rotated freely by 360°, and the test is carried out.
  • the testing device further includes a moving screw that moves up and down by driving the moving screw.
  • the number of the working grooves is at least one. Generally set to seven, respectively, pickling, alkaline washing, fluxing, reflow, passivation, electroplating, cleaning and other related work.
  • the working electrode system includes an internally threaded bottom cover, a hexagon socket head bolt, a toroidal sealing ring, a stainless steel chassis, a spring, and an externally threaded housing, the drive shaft being welded to the stainless steel chassis
  • the spring is fixed to the transmission shaft by a hexagon socket bolt.
  • the internal thread bottom cover is embedded with a circular sealing ring, and the internal thread bottom cover is connected with the externally threaded shell through a circular sealing ring to prevent the solution from entering.
  • the plating effect is affected; in the technical solution, when the working electrode system is connected with the transmission shaft, the spring connection can increase the contact area and maintain a good electrical conduction effect.
  • the working electrode system is fixed to the drive shaft by fastening threads.
  • the test device can simulate the whole process of strip steel continuous production, including alkali washing, pickling, electroplating and passivation, etc., and can simulate the whole process, The simulation of a certain process can be carried out separately, and the simulation tests do not interfere with each other, further ensuring the accuracy of the experiment; 2) In the technical solution, the vertical motion and the rotation are realized by the combination of the rotating electric machine and the vertical lifting motor.
  • the independent process of motion by adjusting the rotational speed of the rotating electrical machine, the strip is rotated to obtain a certain angular velocity, and the angular velocity is converted into different linear velocity; 3)
  • the technical method described in the present invention In the case, at a certain angular velocity, the circular steel plate gradually increases in speed from the center to the surrounding line, and through the conversion relationship between the angular velocity and the linear velocity, the steel plate samples of different linear velocities can be obtained by only one test, and Better evaluation of the plating state of the plating solution at different line speeds to obtain the best working window of the plating solution; 4)
  • the test device has the characteristics of simple operation, high efficiency, safe operation and high accuracy of the experiment;
  • the technical solution provides a plurality of working electrode structures to prevent the solution from entering the inside of the working electrode, thereby further ensuring the plating effect.
  • Figure 1 is a schematic view showing the overall structure of the test device of the present invention.
  • Figure 2 is a schematic diagram of the closed loop of the present invention.
  • FIG. 3 is an enlarged view of the working electrode system of the present invention.
  • FIG. 4 is a schematic structural view of another working electrode of the present invention.
  • Figure 5 is a plan view of Figure 4.
  • Embodiment 1 Referring to FIG. 1 , a continuous plating test device simulating different linear speeds of strip steel, the test device includes a bracket 4 on which a work table is disposed, and a work slot 3 is fixed on the work table. The test device further includes a working electrode system 5, a drive shaft 11, an auxiliary electrode 9, and a sample working electrode 18.
  • the drive shaft 11 is connected to the working electrode system 5, and the auxiliary electrode 9 and the working electrode system 5 are both Connected to the rectifier to form a closed loop, the sample working electrode 18 is mounted on the working electrode system 5, and the function of the anode and the cathode is changed by changing the positive and negative poles of the rectifier, thereby realizing the simulation of the plating and cleaning process, and adjusting Motor rotation simulates the high-speed production process of strip steel.
  • the test device can simulate the whole process of strip steel continuous production, including alkali washing, pickling, electroplating and passivation, etc., which can simulate the whole process or simulate a certain process separately. Do not interfere with each other to further ensure the accuracy of the experiment.
  • Embodiment 2 Referring to FIG. 1, as a modification of the present invention, the motor includes a rotary electric machine 1 and a vertical lift motor 2, and the vertical lift motor 2 realizes vertical motion, and the rotary electric machine 1 drives the work motor through the drive shaft 11 to realize the working electrode. High speed rotation of the system. The remaining structure and advantages are complete with Embodiment 1.
  • Embodiment 3 Referring to Figure 2, as a modification of the present invention, the auxiliary electrode 9 has a diameter larger than the diameter of the working electrode system 5. Avoid uneven distribution of power lines during electroplating. The remaining structure and advantages are complete with Embodiment 1.
  • Embodiment 4 Referring to Figure 1, as a modification of the present invention, the working platform is provided as a rotating platform 7. The platform can be rotated 360° freely for easy testing. Remaining knot The structure and advantages are the same as in Embodiment 1.
  • Embodiment 5 Referring to Figure 1, as a modification of the present invention, the test apparatus further includes a moving screw 6, which moves up and down by driving the moving screw 6. The remaining structure and advantages are complete with Embodiment 1.
  • Embodiment 6 Referring to Figure 1, as a modification of the present invention, the number of the working tanks 3 is at least one. Generally set to seven, respectively, pickling, alkaline washing, fluxing, reflow, passivation, electroplating, cleaning and other related work. The remaining structure and advantages are complete with Embodiment 1.
  • Embodiment 7 Referring to Figures 2 and 3, as a modification of the present invention, the working electrode system 5 includes an upper nut 12, a lower nut 13, an upper washer 14, a lower washer 15, a Teflon 16, and a circular shape.
  • the seal ring 17 and the upper and lower sides of the Teflon 16 are respectively provided with an upper washer 14 and a lower washer 15 which are respectively fixed by the upper nut 12 and the lower nut 13, and a circular seal ring 17 is provided around the seal ring 17 and the lower nut 13 respectively.
  • the upper nut 12 and the lower nut 13 are used for fixing the polytetrafluoroethylene 16 and the sample working electrode 18.
  • the central axis of the Teflon is threaded, and can be rotated and fastened to the drive shaft 11, and the sample working electrode 18 is punched at the center. Thereafter, it is attached to the lower surface of the polytetrafluoroethylene 16 and the sample working electrode 18 is fixed by a lower nut.
  • the circular sealing ring 17 is sleeved on the upper surface of the PTFE and the edge of the lower surface of the working electrode of the sample to prevent the plating solution from flowing between the PTFE and the working electrode, causing the working electrode of the sample to sway. Affect the plating effect.
  • Embodiment 8 Referring to FIG. 4 and FIG. 5, as a modification of the present invention, the working electrode system 5 includes an internally threaded bottom cover 20, a hexagon socket bolt 21, a circular sealing ring 22, a stainless steel chassis 23, and a spring 24 And the externally threaded housing 26, the drive shaft 11 is welded to the stainless steel chassis 23, and the spring 24 is fixed to the transmission by a hexagon socket bolt 21 On the shaft 11, the internally threaded bottom cover 20 is embedded with a circular sealing ring 22, and the internal threaded bottom cover 20 is connected to the externally threaded housing 26 through the annular sealing ring 22 to prevent the solution from entering the working electrode system. The plating effect is affected; when the working electrode system 5 is connected to the transmission shaft 11 in the technical solution, the connection of the spring 24 can increase the contact area and maintain a good electrical conduction effect. The remaining structure and advantages are complete with Embodiment 1.
  • the test process is briefly described as follows: First, the wafer having a diameter of 10 cm is cut for use, and the working electrode system is fixed to the drive shaft 11 by the fastening screw 25; then, the circular working electrode is attached to the bottom of the stainless steel chassis 15, and the ring is embedded.
  • the inner threaded bottom cover 20 of the sealing ring 22 is screwed onto the externally threaded housing 26, and the test can be started by turning on the power; finally, after the end of the test, the inner threaded bottom cover is unscrewed to remove the circular working electrode. .
  • the present invention can also combine at least one of the technical features described in Embodiments 2, 3, 4, 5, 6, and 7 with Embodiment 1 to form a new embodiment.
  • the present invention can also combine at least one of the technical features described in Embodiments 2, 3, 4, 5, 6, and 8 with Embodiment 1 to form a new embodiment.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
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Abstract

The present invention relates to a continuous electroplating test device simulating different linear speeds of band steel, characterized in that the test device comprises a support provided with a work bench, a work groove being fixed on the work bench. The test device further comprises a working electrode system, a transmission shaft, an auxiliary electrode, and a sample working electrode, the transmission shaft being connected to the working electrode system, and the auxiliary electrode and the working electrode system both being connected to a rectifier to form a closed loop. The sample working electrode is installed on the working electrode system to adjust motor rotation to simulate a high-speed band steel production process. The test device can simulate a whole continuous band steel production process, including technical processes such as alkaline cleaning, acid cleaning, electroplating and passivation, and is capable of simulating either the whole process or a specific technical process. Respective simulation tests do not interfere with each other, further ensuring test accuracy.

Description

一种模拟带钢不同线速度的连续电镀试验装置Continuous electroplating test device for simulating different linear speeds of strip steel 技术领域Technical field
本发明涉及一种电镀试验装置,特别涉及一种模拟带钢不同线速度的连续电镀试验装置,属于电镀技术领域。The invention relates to an electroplating test device, in particular to a continuous electroplating test device for simulating different linear speeds of strip steel, and belongs to the technical field of electroplating.
背景技术Background technique
电镀过程是一个复杂的电化学过程,电镀产品的质量除与镀液的配方有关外,还与镀件表面状况、镀液的流动状况、镀液与镀件的相对速度等因素有关。实验室模拟电镀主要有静态模拟和动态模拟两种方式,为了真实反映电镀的工艺运行状态,常采用动态电镀的方式进行试验。普通的动态试验只能选用一个固定的速度来进行模拟试验,效率比较低。旋转圆盘电极可以进行不同线速度的连续电镀试验,并通过电化学工作站监测其电位变化曲线,但是该方法所得的试片较小,无法针对不同的部位进行扫描电镜形貌分析,来考察镀层形貌和晶粒等信息。因此,需要一种能够模拟带钢不同速度的连续电镀试验装置。The electroplating process is a complex electrochemical process. The quality of the electroplating product is related to the formulation of the plating solution, as well as the surface condition of the plating plate, the flow condition of the plating solution, and the relative speed of the plating solution and the plated part. There are two main methods of laboratory simulation electroplating: static simulation and dynamic simulation. In order to truly reflect the operating state of electroplating, dynamic electroplating is often used for testing. Ordinary dynamic tests can only use a fixed speed for simulation tests, and the efficiency is relatively low. The rotating disk electrode can perform continuous plating test at different line speeds, and the potential change curve is monitored by an electrochemical workstation. However, the test piece obtained by the method is small, and the scanning electron microscope morphology analysis cannot be performed for different parts to examine the plating layer. Information such as morphology and grain. Therefore, there is a need for a continuous plating test apparatus capable of simulating different speeds of strip steel.
发明内容Summary of the invention
本发明正是针对现有技术中存在的技术问题,提供一种结构设计巧妙,可实现带钢的高速连续电镀,而且可以通过一次试验获取多个线速度试验结果,用于镀液极限电镀性能参数评价的试验装置。The invention is directed to the technical problems existing in the prior art, and provides a structurally ingenious design, which can realize high-speed continuous electroplating of strip steel, and can obtain a plurality of linear velocity test results through one test, and is used for plating plating limit plating performance. Test device for parameter evaluation.
为了实现上述目的,本发明采用的技术方案如下,一种模拟带钢 不同线速度的连续电镀试验装置,其特征在于,所述试验装置包括支架,所述支架上设置有工作台,所述工作台上固定有工作槽,所述试验装置还包括工作电极系统,传动轴、辅助电极、试样工作电极,所述传动轴与工作电极系统相连接,所述辅助电极和工作电极系统均与整流器相连接,构成闭合回路,所述试样工作电极安装在工作电极系统上,通过改变整流器的正负极实现阴阳极的功能互换,从而实现电镀和清洗过程的模拟,通过调节电机旋转模拟带钢高速生产过程。In order to achieve the above object, the technical solution adopted by the present invention is as follows, a simulated strip steel A continuous plating test device with different line speeds, characterized in that the test device comprises a bracket, a support table is arranged on the bracket, a work slot is fixed on the worktable, and the test device further comprises a working electrode system, and the drive a shaft, an auxiliary electrode, a sample working electrode, the transmission shaft is connected to the working electrode system, and the auxiliary electrode and the working electrode system are connected to the rectifier to form a closed loop, and the sample working electrode is mounted on the working electrode system On the top, the function of the anode and cathode is changed by changing the positive and negative poles of the rectifier, thereby realizing the simulation of the electroplating and cleaning process, and simulating the high-speed production process of the strip by adjusting the rotation of the motor.
作为本发明的一种改进,所述电机包括旋转电机和垂直提升电机,垂直提升电机实现垂直运动,旋转电机通过传动轴带动工作电机实现工作电极系统的高速旋转。As an improvement of the present invention, the motor comprises a rotating electric machine and a vertical lifting motor, and the vertical lifting motor realizes vertical movement, and the rotating electric machine drives the working motor through the transmission shaft to realize high-speed rotation of the working electrode system.
作为本发明的一种改进,所述工作电极系统包括上螺母、下螺母、上垫圈、下垫圈、聚四氟乙烯和圆形密封圈,聚四氟乙烯的上、下两侧分别设置有上垫圈和下垫圈,分别通过上螺母和下螺母进行固定,在其周围设置有圆形密封圈。上螺母和下螺母用来固定聚四氟乙烯以及工作电极,聚四氟乙烯中心轴为螺纹,可以旋转并紧固到传动轴上,试样工作电极中心打孔后贴合于聚四氟乙烯下表面,并通过下螺母来固定工作电极。同时,将圆形密封圈夹套在聚四氟乙烯上表面和试样工作电极下表面边缘部位,防止镀液流入到聚四氟乙烯和试样工作电极之间,造成工作电极窜动,影响电镀效果。As an improvement of the present invention, the working electrode system comprises an upper nut, a lower nut, an upper washer, a lower washer, a polytetrafluoroethylene and a circular sealing ring, and the upper and lower sides of the polytetrafluoroethylene are respectively provided with upper The washer and the lower washer are respectively fixed by the upper nut and the lower nut, and a circular seal ring is provided around the washer and the lower nut. The upper nut and the lower nut are used to fix the PTFE and the working electrode. The central axis of the Teflon is threaded, and can be rotated and fastened to the drive shaft. The center of the working electrode of the sample is perforated and attached to the Teflon. Lower the surface and secure the working electrode with a lower nut. At the same time, the circular sealing ring is sleeved on the upper surface of the PTFE and the edge of the lower surface of the working electrode of the sample to prevent the plating solution from flowing between the PTFE and the working electrode of the sample, causing the working electrode to sway and affect Plating effect.
作为本发明的一种改进,所述辅助电极直径大于工作电极系统直径。避免在电镀过程中电力线分布不均现象。As a refinement of the invention, the auxiliary electrode diameter is larger than the diameter of the working electrode system. Avoid uneven distribution of power lines during electroplating.
作为本发明的一种改进,所述工作平台设置为旋转平台。该平台 可以360°自由旋转,方面试验进行。As a refinement of the invention, the working platform is arranged as a rotating platform. The platform It can be rotated freely by 360°, and the test is carried out.
作为本发明的一种改进,所述试验装置还包括移动丝杆,所述垂直提升电机通过带动移动丝杆进行上下运动。As a modification of the present invention, the testing device further includes a moving screw that moves up and down by driving the moving screw.
作为本发明的一种改进,所述工作槽的数量至少是一个。一般设置为7个,分别进行酸洗、碱洗、助熔、软熔、钝化、电镀、清洗等相关工作。As a modification of the present invention, the number of the working grooves is at least one. Generally set to seven, respectively, pickling, alkaline washing, fluxing, reflow, passivation, electroplating, cleaning and other related work.
作为本发明的一种改进,所述工作电极系统包括内螺纹底盖,内六角螺栓,圆环形密封圈,不锈钢底盘,弹簧,以及外螺纹壳体,所述传动轴与不锈钢底盘焊接在一起,所述弹簧通过内六角螺栓固定于传动轴上,所述内螺纹底盖嵌有圆环形密封圈,内螺纹底盖通过圆环形密封圈与外螺纹壳体相连接,可避免溶液进入工作电极系统内部,影响电镀效果;该技术方案中当工作电极系统与传动轴连接时,弹簧连接可增加接触面积,保持良好的导电效果。As a modification of the present invention, the working electrode system includes an internally threaded bottom cover, a hexagon socket head bolt, a toroidal sealing ring, a stainless steel chassis, a spring, and an externally threaded housing, the drive shaft being welded to the stainless steel chassis The spring is fixed to the transmission shaft by a hexagon socket bolt. The internal thread bottom cover is embedded with a circular sealing ring, and the internal thread bottom cover is connected with the externally threaded shell through a circular sealing ring to prevent the solution from entering. Inside the working electrode system, the plating effect is affected; in the technical solution, when the working electrode system is connected with the transmission shaft, the spring connection can increase the contact area and maintain a good electrical conduction effect.
作为本发明的一种改进,所述工作电极系统通过紧固螺纹固定在传动轴上。As a refinement of the invention, the working electrode system is fixed to the drive shaft by fastening threads.
相对于现有技术,本技术的优点如下:1)该试验装置可以模拟带钢连续生产全过程,包括碱洗、酸洗、电镀和钝化等工艺过程,既可进行全过程的模拟,也可单独进行某一工艺过程的模拟,各个模拟试验之间互不干扰,进一步确保实验的准确性;2)该技术方案中通过旋转电机和垂直提升电机相互结合的方式,实现了垂直运动和旋转运动的相互独立过程,通过调节旋转电机的转速,使带钢旋获得一定的角速度,并将角速度换算成不同的线速度;3)本发明所述的技术方 案中,在一定的角速度下,圆形钢板从中心向四周线速度逐渐增大,并可通过角速度与线速度的换算关系,可以只进行一次试验便可获取不同线速度的钢板试样,可以更好的评价镀液在不同线速度下的电镀状态,以此来获得镀液的最佳工作窗口;4)该试验装置具有操作简便、效率高、操作安全、实验的准确度高等特点;5)该技术方案中提供了多种工作电极的结构,避免溶液进入工作电极内部,进一步确保电镀效果。Compared with the prior art, the advantages of the technology are as follows: 1) The test device can simulate the whole process of strip steel continuous production, including alkali washing, pickling, electroplating and passivation, etc., and can simulate the whole process, The simulation of a certain process can be carried out separately, and the simulation tests do not interfere with each other, further ensuring the accuracy of the experiment; 2) In the technical solution, the vertical motion and the rotation are realized by the combination of the rotating electric machine and the vertical lifting motor. The independent process of motion, by adjusting the rotational speed of the rotating electrical machine, the strip is rotated to obtain a certain angular velocity, and the angular velocity is converted into different linear velocity; 3) The technical method described in the present invention In the case, at a certain angular velocity, the circular steel plate gradually increases in speed from the center to the surrounding line, and through the conversion relationship between the angular velocity and the linear velocity, the steel plate samples of different linear velocities can be obtained by only one test, and Better evaluation of the plating state of the plating solution at different line speeds to obtain the best working window of the plating solution; 4) The test device has the characteristics of simple operation, high efficiency, safe operation and high accuracy of the experiment; The technical solution provides a plurality of working electrode structures to prevent the solution from entering the inside of the working electrode, thereby further ensuring the plating effect.
附图说明DRAWINGS
图1为本发明所述试验装置整体结构示意图;Figure 1 is a schematic view showing the overall structure of the test device of the present invention;
图2为本发明所述闭合回路简图;Figure 2 is a schematic diagram of the closed loop of the present invention;
图3为本发明所述工作电极系统放大图;Figure 3 is an enlarged view of the working electrode system of the present invention;
图4为本发明另一种工作电极结构示意图;4 is a schematic structural view of another working electrode of the present invention;
图5为图4俯视图;Figure 5 is a plan view of Figure 4;
图中:1、旋转电机,2、垂直提升电机,3、工作槽,4、支架,5、工作电极系统,6、移动丝杆,7、旋转平台,8、循环泵,9、辅助电极,10、储液槽,11、传动轴,12、上螺母,13、下螺母,14、上垫圈,15、下垫圈,16、聚四氟乙烯,17、圆形密封圈,18、试样工作电极,19、整流器,20、内螺纹底盖,21、内六角螺栓,22、圆环形密封圈,23、不锈钢底盘,24、弹簧,25、紧固螺纹,26、外螺纹壳体。In the figure: 1, rotating motor, 2, vertical lifting motor, 3, working slot, 4, bracket, 5, working electrode system, 6, moving screw, 7, rotating platform, 8, circulation pump, 9, auxiliary electrode, 10, storage tank, 11, drive shaft, 12, upper nut, 13, lower nut, 14, upper washer, 15, lower washer, 16, PTFE, 17, round seal, 18, sample work Electrode, 19, rectifier, 20, internal threaded bottom cover, 21, hexagon socket head bolt, 22, toroidal sealing ring, 23, stainless steel chassis, 24, spring, 25, fastening thread, 26, externally threaded housing.
具体实施方式 detailed description
为了加深对本发明的理解和认识,下面结合附图和具体实施方式对本发明作进一步描述和介绍。The invention will be further described and described in conjunction with the drawings and specific embodiments in the claims.
实施例1:参见图1,一种模拟带钢不同线速度的连续电镀试验装置,所述试验装置包括支架4,所述支架4上设置有工作台,所述工作台上固定有工作槽3,所述试验装置还包括工作电极系统5,传动轴11、辅助电极9、试样工作电极18,所述传动轴11与工作电极系统5相连接,所述辅助电极9和工作电极系统5均与整流器相连接,构成闭合回路,所述试样工作电极18安装在工作电极系统5上,通过改变整流器的正负极实现阴阳极的功能互换,从而实现电镀和清洗过程的模拟,通过调节电机旋转模拟带钢高速生产过程。该试验装置可以模拟带钢连续生产全过程,包括碱洗、酸洗、电镀和钝化等工艺过程,既可进行全过程的模拟,也可单独进行某一工艺过程的模拟,各个模拟试验之间互不干扰,进一步确保实验的准确性。Embodiment 1: Referring to FIG. 1 , a continuous plating test device simulating different linear speeds of strip steel, the test device includes a bracket 4 on which a work table is disposed, and a work slot 3 is fixed on the work table. The test device further includes a working electrode system 5, a drive shaft 11, an auxiliary electrode 9, and a sample working electrode 18. The drive shaft 11 is connected to the working electrode system 5, and the auxiliary electrode 9 and the working electrode system 5 are both Connected to the rectifier to form a closed loop, the sample working electrode 18 is mounted on the working electrode system 5, and the function of the anode and the cathode is changed by changing the positive and negative poles of the rectifier, thereby realizing the simulation of the plating and cleaning process, and adjusting Motor rotation simulates the high-speed production process of strip steel. The test device can simulate the whole process of strip steel continuous production, including alkali washing, pickling, electroplating and passivation, etc., which can simulate the whole process or simulate a certain process separately. Do not interfere with each other to further ensure the accuracy of the experiment.
实施例2:参见图1,作为本发明的一种改进,所述电机包括旋转电机1和垂直提升电机2,垂直提升电机2实现垂直运动,旋转电机1通过传动轴11带动工作电机实现工作电极系统的高速旋转。其余结构和优点与实施例1完全。Embodiment 2: Referring to FIG. 1, as a modification of the present invention, the motor includes a rotary electric machine 1 and a vertical lift motor 2, and the vertical lift motor 2 realizes vertical motion, and the rotary electric machine 1 drives the work motor through the drive shaft 11 to realize the working electrode. High speed rotation of the system. The remaining structure and advantages are complete with Embodiment 1.
实施例3:参见图2,作为本发明的一种改进,所述辅助电极9直径大于工作电极系统5的直径。避免在电镀过程中电力线分布不均现象。其余结构和优点与实施例1完全。Embodiment 3: Referring to Figure 2, as a modification of the present invention, the auxiliary electrode 9 has a diameter larger than the diameter of the working electrode system 5. Avoid uneven distribution of power lines during electroplating. The remaining structure and advantages are complete with Embodiment 1.
实施例4:参见图1,作为本发明的一种改进,所述工作平台设置为旋转平台7。该平台可以360°自由旋转,方便试验进行。其余结 构和优点与实施例1完全。Embodiment 4: Referring to Figure 1, as a modification of the present invention, the working platform is provided as a rotating platform 7. The platform can be rotated 360° freely for easy testing. Remaining knot The structure and advantages are the same as in Embodiment 1.
实施例5:参见图1,作为本发明的一种改进,所述试验装置还包括移动丝杆6,所述垂直提升电机2通过带动移动丝杆6进行上下运动。其余结构和优点与实施例1完全。Embodiment 5: Referring to Figure 1, as a modification of the present invention, the test apparatus further includes a moving screw 6, which moves up and down by driving the moving screw 6. The remaining structure and advantages are complete with Embodiment 1.
实施例6:参见图1,作为本发明的一种改进,所述工作槽3的数量至少是一个。一般设置为7个,分别进行酸洗、碱洗、助熔、软熔、钝化、电镀、清洗等相关工作。其余结构和优点与实施例1完全。Embodiment 6: Referring to Figure 1, as a modification of the present invention, the number of the working tanks 3 is at least one. Generally set to seven, respectively, pickling, alkaline washing, fluxing, reflow, passivation, electroplating, cleaning and other related work. The remaining structure and advantages are complete with Embodiment 1.
实施例7:参见图2、图3,作为本发明的一种改进,所述工作电极系统5包括上螺母12、下螺母13、上垫圈14、下垫圈15、聚四氟乙烯16和圆形密封圈17,聚四氟乙烯16的上、下两侧分别设置有上垫圈14和下垫圈15,分别通过上螺母12和下螺母13进行固定,在其周围设置有圆形密封圈17。上螺母12和下螺母13用来固定聚四氟乙烯16以及试样工作电极18,聚四氟乙烯中心轴为螺纹,可以旋转并紧固到传动轴11上,试样工作电极18中心打孔后贴合于聚四氟乙烯16下表面,并通过下螺母来固定试样工作电极18。同时,将圆形密封圈17夹套在聚四氟乙烯上表面和试样工作电极下表面边缘部位,防止镀液流入到聚四氟乙烯和工作电极之间,造成试样工作电极窜动,影响电镀效果。其余结构和优点与实施例1完全。Embodiment 7: Referring to Figures 2 and 3, as a modification of the present invention, the working electrode system 5 includes an upper nut 12, a lower nut 13, an upper washer 14, a lower washer 15, a Teflon 16, and a circular shape. The seal ring 17 and the upper and lower sides of the Teflon 16 are respectively provided with an upper washer 14 and a lower washer 15 which are respectively fixed by the upper nut 12 and the lower nut 13, and a circular seal ring 17 is provided around the seal ring 17 and the lower nut 13 respectively. The upper nut 12 and the lower nut 13 are used for fixing the polytetrafluoroethylene 16 and the sample working electrode 18. The central axis of the Teflon is threaded, and can be rotated and fastened to the drive shaft 11, and the sample working electrode 18 is punched at the center. Thereafter, it is attached to the lower surface of the polytetrafluoroethylene 16 and the sample working electrode 18 is fixed by a lower nut. At the same time, the circular sealing ring 17 is sleeved on the upper surface of the PTFE and the edge of the lower surface of the working electrode of the sample to prevent the plating solution from flowing between the PTFE and the working electrode, causing the working electrode of the sample to sway. Affect the plating effect. The remaining structure and advantages are complete with Embodiment 1.
实施例8:参见图4、图5,作为本发明的一种改进,所述工作电极系统5包括内螺纹底盖20,内六角螺栓21,圆环形密封圈22,不锈钢底盘23,弹簧24,以及外螺纹壳体26,所述传动轴11与不锈钢底盘23焊接在一起,所述弹簧24通过内六角螺栓21固定于传动 轴11上,所述内螺纹底盖20嵌有圆环形密封圈22,内螺纹底盖20通过圆环形密封圈22与外螺纹壳体26相连接,可避免溶液进入工作电极系统内部,影响电镀效果;该技术方案中当工作电极系统5与传动轴11连接时,弹簧24连接可增加接触面积,保持良好的导电效果。其余结构和优点与实施例1完全。Embodiment 8: Referring to FIG. 4 and FIG. 5, as a modification of the present invention, the working electrode system 5 includes an internally threaded bottom cover 20, a hexagon socket bolt 21, a circular sealing ring 22, a stainless steel chassis 23, and a spring 24 And the externally threaded housing 26, the drive shaft 11 is welded to the stainless steel chassis 23, and the spring 24 is fixed to the transmission by a hexagon socket bolt 21 On the shaft 11, the internally threaded bottom cover 20 is embedded with a circular sealing ring 22, and the internal threaded bottom cover 20 is connected to the externally threaded housing 26 through the annular sealing ring 22 to prevent the solution from entering the working electrode system. The plating effect is affected; when the working electrode system 5 is connected to the transmission shaft 11 in the technical solution, the connection of the spring 24 can increase the contact area and maintain a good electrical conduction effect. The remaining structure and advantages are complete with Embodiment 1.
试验过程简述如下:首先,裁剪直径10cm的圆片备用,将工作电极系统通过紧固螺纹25固定于传动轴11上;然后,将圆形工作电极贴于不锈钢底盘15底部,嵌有圆环形密封圈22的内螺纹底盖20旋紧至外螺纹壳体26上,接通电源即可开始试验;最后,试验结束后,将内螺纹底盖旋开,即可卸下圆形工作电极。The test process is briefly described as follows: First, the wafer having a diameter of 10 cm is cut for use, and the working electrode system is fixed to the drive shaft 11 by the fastening screw 25; then, the circular working electrode is attached to the bottom of the stainless steel chassis 15, and the ring is embedded. The inner threaded bottom cover 20 of the sealing ring 22 is screwed onto the externally threaded housing 26, and the test can be started by turning on the power; finally, after the end of the test, the inner threaded bottom cover is unscrewed to remove the circular working electrode. .
本发明还可以将实施例2、3、4、5、6、7所述技术特征中的至少一个与实施例1组合形成新的实施方式。The present invention can also combine at least one of the technical features described in Embodiments 2, 3, 4, 5, 6, and 7 with Embodiment 1 to form a new embodiment.
本发明还可以将实施例2、3、4、5、6、8所述技术特征中的至少一个与实施例1组合形成新的实施方式。The present invention can also combine at least one of the technical features described in Embodiments 2, 3, 4, 5, 6, and 8 with Embodiment 1 to form a new embodiment.
需要说明的是上述实施例,并非用来限定本发明的保护范围,在上述技术方案的基础上所作出的等同变换或替代均落入本发明权利要求所保护的范围。 It is to be noted that the above-described embodiments are not intended to limit the scope of the present invention, and equivalent changes or substitutions made on the basis of the above technical solutions fall within the scope of the claims of the present invention.

Claims (9)

  1. 一种模拟带钢不同线速度的连续电镀试验装置,其特征在于,所述试验装置包括支架,所述支架上设置有工作台,所述工作台上固定有工作槽,所述试验装置还包括工作电极系统,传动轴、辅助电极、试样工作电极,所述传动轴与工作电极系统相连接,所述辅助电极和工作电极系统均与整流器相连接,构成闭合回路,所述试样工作电极安装在工作电极系统上,通过调节电机旋转模拟带钢高速生产过程。The invention relates to a continuous electroplating test device for simulating different linear speeds of strip steel, characterized in that the test device comprises a bracket, a support table is arranged on the bracket, a work slot is fixed on the worktable, and the test device further comprises a working electrode system, a drive shaft, an auxiliary electrode, and a sample working electrode, wherein the drive shaft is connected to the working electrode system, and the auxiliary electrode and the working electrode system are connected to the rectifier to form a closed loop, and the sample working electrode Installed on the working electrode system, the high-speed production process of the strip is simulated by adjusting the motor rotation.
  2. 根据权利要求1所述的一种模拟带钢不同线速度的连续电镀试验装置,其特征在于,所述电机包括旋转电机和垂直提升电机,垂直提升电机与旋转平台相连接,实现垂直运动;旋转电机与垂直提升电机的移动丝杆相连接,通过传动轴实现工作电极系统的高速旋转。A continuous electroplating test apparatus for simulating strip speeds of different linear speeds according to claim 1, wherein said motor comprises a rotating electrical machine and a vertical lifting motor, and the vertical lifting motor is coupled to the rotating platform for vertical movement; The motor is connected to the moving screw of the vertical lift motor, and the high speed rotation of the working electrode system is realized by the drive shaft.
  3. 根据权利要求2所述的一种模拟带钢不同线速度的连续电镀试验装置,其特征在于,所述辅助电极直径大于工作电极系统直径。A continuous electroplating test apparatus for simulating strip speeds of different linear velocities according to claim 2, wherein the auxiliary electrode diameter is larger than the diameter of the working electrode system.
  4. 根据权利要求3所述的一种模拟带钢不同线速度的连续电镀试验装置,其特征在于,所述工作平台设置为旋转平台。A continuous electroplating test apparatus for simulating strip speeds of different linear speeds according to claim 3, wherein the working platform is provided as a rotating platform.
  5. 根据权利要求3或4所述的一种模拟带钢不同线速度的连续电镀试验装置,其特征在于,所述试验装置还包括移动丝杆,移动丝杆通过螺纹咬合,旋转电机与移动丝杆相连接,所述垂直提升电机通过移动丝杆,带动旋转电机和工作电极系统进行上下运动。A continuous electroplating test apparatus for simulating different linear speeds of strip steel according to claim 3 or 4, wherein the test apparatus further comprises a moving screw, the moving screw is engaged by a thread, the rotating motor and the moving screw Connected, the vertical lift motor drives the rotary motor and the working electrode system to move up and down by moving the screw.
  6. 根据权利要求5所述的一种模拟带钢不同线速度的连续电镀试验装置,其特征在于,所述工作槽的数量至少是一个。A continuous plating test apparatus for simulating strip speeds of different linear speeds according to claim 5, wherein the number of said working grooves is at least one.
  7. 根据权利要求6所述的一种模拟带钢不同线速度的连续电镀试验 装置,其特征在于,所述工作电极系统包括上螺母、下螺母、上垫圈、下垫圈、聚四氟乙烯和圆形密封圈,聚四氟乙烯的上、下两侧分别设置有上垫圈和下垫圈,分别通过上螺母和下螺母进行固定,在其周围设置有圆形密封圈。A continuous electroplating test for simulating different linear speeds of strip steel according to claim 6. The device is characterized in that the working electrode system comprises an upper nut, a lower nut, an upper washer, a lower washer, a polytetrafluoroethylene and a circular sealing ring, and upper and lower sides of the polytetrafluoroethylene are respectively provided with an upper washer and The lower washers are fixed by upper and lower nuts, respectively, and a circular seal is provided around them.
  8. 根据权利要求6所述的一种模拟带钢不同线速度的连续电镀试验装置,其特征在于,所述工作电极系统包括内螺纹底盖,内六角螺栓,圆环形密封圈,不锈钢底盘,弹簧,以及外螺纹壳体,所述传动轴与不锈钢底盘焊接在一起,所述弹簧通过内六角螺栓固定于传动轴上,所述内螺纹底盖嵌有圆环形密封圈,内螺纹底盖通过圆环形密封圈与外螺纹壳体相连接。A continuous electroplating test apparatus for simulating strip speeds of different linear speeds according to claim 6, wherein said working electrode system comprises an internally threaded bottom cover, a hexagon socket bolt, a toroidal seal ring, a stainless steel chassis, a spring And an externally threaded housing, the drive shaft is welded to the stainless steel chassis, the spring is fixed to the transmission shaft by a hexagon socket bolt, the internal thread bottom cover is embedded with a circular sealing ring, and the internal thread bottom cover is passed The toroidal sealing ring is connected to the externally threaded housing.
  9. 根据权利要求7或8所述的一种模拟带钢不同线速度的连续电镀试验装置,其特征在于,所述工作电极系统通过紧固螺纹固定在传动轴上。 A continuous plating test apparatus for simulating different linear speeds of strip steel according to claim 7 or 8, wherein said working electrode system is fixed to the drive shaft by fastening threads.
PCT/CN2014/092599 2014-06-11 2014-11-29 Continuous electroplating test device simulating different linear speeds of band steel WO2015188597A1 (en)

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CN111781256A (en) * 2020-07-20 2020-10-16 中国人民解放军陆军装甲兵学院 Universal electrolytic cell for electrochemical test
CN111781256B (en) * 2020-07-20 2022-11-29 中国人民解放军陆军装甲兵学院 Universal electrolytic cell for electrochemical test

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