WO2015185688A1 - Method and plant for separation of wax and fibers from plants - Google Patents
Method and plant for separation of wax and fibers from plants Download PDFInfo
- Publication number
- WO2015185688A1 WO2015185688A1 PCT/EP2015/062501 EP2015062501W WO2015185688A1 WO 2015185688 A1 WO2015185688 A1 WO 2015185688A1 EP 2015062501 W EP2015062501 W EP 2015062501W WO 2015185688 A1 WO2015185688 A1 WO 2015185688A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- plant material
- wax
- plant
- partly
- separator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B11/00—Recovery or refining of other fatty substances, e.g. lanolin or waxes
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B1/00—Production of fats or fatty oils from raw materials
- C11B1/02—Pretreatment
- C11B1/04—Pretreatment of vegetable raw material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B1/00—Production of fats or fatty oils from raw materials
- C11B1/06—Production of fats or fatty oils from raw materials by pressing
- C11B1/08—Production of fats or fatty oils from raw materials by pressing by hot pressing
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B1/00—Production of fats or fatty oils from raw materials
- C11B1/12—Production of fats or fatty oils from raw materials by melting out
- C11B1/14—Production of fats or fatty oils from raw materials by melting out with hot water or aqueous solutions
Definitions
- the present invention relates to a method and a processing plant for separating plant wax and plant fiber from plants.
- US patent no. 1715194 discloses an apparatus for separating the wax from Candelilla plants, where the plant material is first reduced in length in a crusher, whereafter it is introduced into a decorticating machine performing a combined sieving and beating process on the plant material.
- This Candelilla dewaxing machine is simple in structure but provides a relatively inefficient separation of wax.
- CN 102431073A discloses a crop straw de-waxing machine, which comprises a case, a stirring device, a power device, a de-waxing agent supply device, a feed inlet and a discharge outlet.
- a rotating shaft which penetrates through the integral case is mounted on the case, a transmission wheel is mounted at one end of the rotating shaft and connected with the power device by a transmission component, the stirring device is mounted on the rotating shaft and consists of a rotary drum, a plurality of stirring paddles are uniformly distributed on the surface of the rotary drum, a de-waxing agent container is disposed above the case, and a liquid delivery pipe is arranged between the de-waxing agent container and the inside of the case.
- the de-waxing agent is added into the case via a de-waxing agent container and the power device drives the stirring device to sufficiently stir and de-wax straw fibers in the case.
- This crop straw dewaxing machine is simple in structure and provides a relatively high degree of separation of wax, but it requires a significant amount of de-waxing agent for the de-waxing process.
- Plant waxes are not very common due to a shortage of economically attractive production methods and plant wax sources. Plant waxes have traditionally been extracted by use of organic solvents such as chloroform, benzene and hexane followed by solvent evaporation and purification. Recently, an extraction process using supercritical C0 2 has been disclosed.
- the jojoba plant (Simmondsia chinensis), which grows in the semi-arid regions of Mexico and the U.S.A., is unique in producing wax esters rather than triacylglycerols in its seeds, and it has become a significant crop.
- Plant waxes are highly valued alternatives to waxes coming from the petrochemical industry, and may be used as natural and "green" substitutes for the mineral oil-based waxes in all sorts of use, including in cosmetics, medical additives, lubricants, polishes, surface coatings (wood, leather, garment, etc.), inks, paints, garment, etc., and even for use in candlelight.
- the present invention therefore provides a method and a processing plant for the extracting of wax from plants, and with the option of relatively inexpensive and simple production of large volumes of wax. This is achieved by the following production steps: a) mechanically processing the plant material in a dry process by using an apparatus adapted for deforming at least the outer surface of the plant material, so that the wax coating is cracked and released from the remaining, partly de-waxed, plant material, b) conveying the plant material in a dust proof tube c) separating the plant material in a separator into a portion A comprising plant
- portion A comprising respectively a relatively low content cracked and released wax coating and a relatively high content of the remaining, partly de-waxed, plant material, d) liquefying the wax contained in portion A, e) separating the liquefied wax from the remaining, partly de-waxed, plant material portion A.
- the use of a conveyor between the process of deforming the plant material and the separation process provides a high degree of separation from the wax from the remaining plant material in the separator than what is possible with a decorticator according to US patent no. 1715194 where the beating of the plant material takes place simultaneously with the sieving process. Furthermore the amount of liquid necessary for the liquid process is significantly reduced in relation to what is necessary for the process according to e.g. CN patent application no. CN 102431073A
- the portion A is liquefied by a process comprising adding an aqueous liquid to said portion A, and thereby providing the option of subsequently separating the wax from the aqueous liquid.
- the plant material may preferably be deformed by cutting the plant material to comminuted plant material.
- the mechanical processing of the plant material may preferably comprise milling the plant material.
- the separator may preferably comprise a sieve having sieve openings adapted for retaining said portion B on one side of the sieve, and allowing said portion A to pass the sieve.
- portion A is preferably forced through the sieve by suction.
- the milling process is performed before said separating the plant material in said separator into said portion A.
- the invention also relates to a processing plant adapted for separating wax from a dried wax coated plant material, and comprising a de-waxing container adapted for liquefying the wax content of a plant material arranged in said de-waxing container, and wherein the processing plant further comprises: a) a crusher adapted crushing/deforming at least the outer surface of the plant
- the first and second conveyors each comprises a dust proof tube, comprising an inlet and an outlet opening arranged at each end of said dust proof tube.
- the crusher may in a further preferred embodiment comprise: a) a cutter adapted for cutting the plant material to comminuted plant material, b) a mill adapted for milling the comminuted plant material, and c) a third conveyor adapted for conveying the comminuted material from the cutter to the mill.
- the mill may advantageously comprise a hammer mill and/or a disc mill.
- the separator may in a preferred embodiment comprise a sieve adapted for retaining said portion B on one side of the sieve, and allowing said portion A to pass the sieve.
- the separator furthermore comprise a blower arranged for forcing said portion A through the sieve.
- Fig. 1 Is a flow diagram showing a process as well as a setup for a processing plant according to the invention.
- Straw means the remains of a agricultural plant, e.g. a cereal, after the seed head has been removed, i.e. the leaves and the stem/stover (nodes and internodes). Straw may also mean the whole of a high energy grass, such as for example elephant grass.
- “Feedstock” means the plant material applied to mechanical treatment.
- “Straw fibers” and “mill generated fiber” mean the fraction of mechanically treated feedstock enriched in fibers and low in wax content.
- Machine generated fines means the fraction of mechanically treated feedstock enriched in wax content and low in fibers content.
- “Straw fines” means the fiber fraction of mill-generated fines.
- wax is a surface component on leaves and the stem of most plants.
- the present invention may be applied to most kinds of plant feedstock comprising wax.
- a preferred embodiment of a processing plant and method is disclosed being adapted especially for the purpose of illustrating the invention used for processing wheat straw.
- Wheat straw contains a substantial amount of wax, and is available in high amount as bio- waste from agriculture.
- a feedstock for production of biofuel where wax is a component which needs to be removed in a pre-treatment before fermentation.
- Other feedstock may be treated in the same way, or with minor modifications obvious to the skilled person.
- the mechanical treatment comprises at least a straw shredding and a straw milling process.
- First the dried straw material is supplied by conveying bales of dried straw to a straw shredder adapted for shredding the straw into shorter straw parts having an average length between 2 and 15 cm.
- the shredded straw is preferably passed through a stone trap for removing unwanted solids, such as stone, sand or soil, and to a straw mill for milling the short straw parts.
- a stone trap for removing unwanted solids, such as stone, sand or soil
- a straw mill for milling the short straw parts.
- the milling apparatus may comprise hammer mill and/or a disc mill or any other mill or combination thereof. In the preferred embodiment however, at least one disc mill is used.
- the milled straw material comprising both a portion of straw fibers and a portion of mill generated fines is then conveyed to a separator adapted for substantially separating the straw fiber to a portion B (referenced "B” in the drawing) and the mill generated fines to a portion A (referenced "A” in the drawing),
- the separator comprises a sieve arrangement, preferably a rotary sieve, being adapted for primarily separating the intermodal parts of the milled straw material from the rest of the milled straw material.
- the rest of the milled straw material is then transferred to a second part of the separator comprising e.g. a suction based dust separator, a cyclone or the like, being adapted for separating dust material including wax dust and particles from e.g. the straw nodal parts and leaves.
- a suction based dust separator e.g. a suction based dust separator, a cyclone or the like, being adapted for separating dust material including wax dust and particles from e.g. the straw nodal parts and leaves.
- the straw nodal parts and leaves are hereby suitable for different products, such as straw brickets, pellets or the like.
- the wax dust and particles (portion A) are hereafter according to the invention used in a liquid extraction process, e.g. by dissolving the wax using e.g. Dichloromethane, Chloroform, Ethanol or heated water.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Food Science & Technology (AREA)
- Processing Of Solid Wastes (AREA)
- Paper (AREA)
- Fats And Perfumes (AREA)
- Cell Separators (AREA)
Abstract
Description
Claims
Priority Applications (9)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DK15731263.8T DK3152282T3 (en) | 2014-06-04 | 2015-06-04 | PROCEDURE AND PLANT FOR SEPARATING WAXES AND FIBERS FROM PLANTS |
| HRP20181836TT HRP20181836T1 (en) | 2014-06-04 | 2015-06-04 | Method and plant for separation of wax and fibers from plants |
| US15/315,898 US10723972B2 (en) | 2014-06-04 | 2015-06-04 | Method and plant for separation of wax and fibers from plants |
| PL15731263T PL3152282T3 (en) | 2014-06-04 | 2015-06-04 | Method and plant for separation of wax and fibers from plants |
| BR112016028455-0A BR112016028455B1 (en) | 2014-06-04 | 2015-06-04 | METHOD AND PROCESSING UNIT ADAPTED TO SEPARATE WAX FROM A VEGETABLE MATERIAL COATED WITH DRY WAX |
| EP15731263.8A EP3152282B1 (en) | 2014-06-04 | 2015-06-04 | Method and plant for separation of wax and fibers from plants |
| ES15731263.8T ES2694880T3 (en) | 2014-06-04 | 2015-06-04 | Method and plant for the separation of wax and vegetable fibers |
| CN201580040918.1A CN106574207A (en) | 2014-06-04 | 2015-06-04 | Method and plant for separation of wax and fibers from plants |
| US16/905,386 US11407961B2 (en) | 2014-06-04 | 2020-06-18 | Method and plant for separation of wax and fibers from plants |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DKPA201470325 | 2014-06-04 | ||
| DKPA201470325 | 2014-06-04 |
Related Child Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US15/315,898 A-371-Of-International US10723972B2 (en) | 2014-06-04 | 2015-06-04 | Method and plant for separation of wax and fibers from plants |
| US16/905,386 Division US11407961B2 (en) | 2014-06-04 | 2020-06-18 | Method and plant for separation of wax and fibers from plants |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2015185688A1 true WO2015185688A1 (en) | 2015-12-10 |
Family
ID=53487332
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP2015/062501 Ceased WO2015185688A1 (en) | 2014-06-04 | 2015-06-04 | Method and plant for separation of wax and fibers from plants |
Country Status (11)
| Country | Link |
|---|---|
| US (2) | US10723972B2 (en) |
| EP (1) | EP3152282B1 (en) |
| CN (1) | CN106574207A (en) |
| BR (1) | BR112016028455B1 (en) |
| DK (1) | DK3152282T3 (en) |
| ES (1) | ES2694880T3 (en) |
| HR (1) | HRP20181836T1 (en) |
| HU (1) | HUE040333T2 (en) |
| MY (1) | MY178938A (en) |
| PL (1) | PL3152282T3 (en) |
| WO (1) | WO2015185688A1 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020152178A1 (en) | 2019-01-22 | 2020-07-30 | Jena Trading Aps | Preparation of cellulose fibers |
| WO2021216663A1 (en) * | 2020-04-21 | 2021-10-28 | University Of Maryland, College Park | Extraction of delignified, cellulose-based fibers from natural plant material, and materials incorporating such fibers |
| WO2024251965A1 (en) | 2023-06-08 | 2024-12-12 | Inbicore Research, Development, Innovation Aps | Flame retardant composition and its preparation |
| US12624502B2 (en) | 2020-09-16 | 2026-05-12 | University Of Maryland, College Park | Lignocellulosic bioplastics and composites, and methods for forming and use thereof |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU2020266014B2 (en) * | 2019-04-30 | 2026-01-08 | Jena Trading Aps | Extracting and refining plant cuticular waxes from aqueous dispersion using temperature and pH adjustment |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2275661A (en) * | 1939-07-17 | 1942-03-10 | Johnson & Son Inc S C | Wax extraction |
| US2275630A (en) * | 1939-07-17 | 1942-03-10 | Johnson & Son Inc S C | Wax powder refining |
| WO1995016013A1 (en) * | 1993-12-10 | 1995-06-15 | Pvp Sociedade Anônima | A process for the processing and production of carnauba wax |
Family Cites Families (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1715194A (en) | 1924-10-30 | 1929-05-28 | Garcia Jose Trevino | Method of extracting candelilla wax |
| US2662893A (en) | 1950-03-28 | 1953-12-15 | Oregon State | Extraction of valuable products from bark |
| US2804271A (en) | 1954-12-09 | 1957-08-27 | Johnson & Son Inc S C | Wax stripper |
| BE667243A (en) | 1964-07-22 | 1900-01-01 | ||
| JPH0633396B2 (en) | 1988-04-23 | 1994-05-02 | 第一製糖株式会社 | Extraction method of cane lipid component |
| BR9006044A (en) | 1990-11-28 | 1991-06-18 | Ceras Johnson Ltda | PROCESS TO BENEFIT CARNAUBA WAX |
| DE4431394C1 (en) | 1994-08-25 | 1996-02-15 | Heilscher Karl Prof Dr Sc | Prodn. of sea buckthorn juice and oil |
| US5471005A (en) | 1994-11-18 | 1995-11-28 | Loyola University Of Chicago | Method of making 2,7-dimethyl-2,4,6-octatrienedial, a key intermediate in the commercial syntheses of various carotenoids |
| US5882114A (en) * | 1995-06-13 | 1999-03-16 | Nippon Petrochemicals Company, Limited | Method of continuous extraction of crude wax and apparatus therefor |
| US20040076732A1 (en) * | 1997-04-07 | 2004-04-22 | James Cook University | Food grade wax and process for preparing same |
| EP2266525B1 (en) | 2002-05-03 | 2012-07-11 | Martek Biosciences Corporation | High quality lipids and methods for producing by enzymatic liberation from biomass |
| WO2006047445A2 (en) | 2004-10-22 | 2006-05-04 | Martek Biosciences Corporation | Process for preparing materials for extraction |
| US7192524B2 (en) * | 2005-01-21 | 2007-03-20 | Rafael Almagro | Method for processing sugar cane filter cake mud and extracting component products |
| US8889199B1 (en) * | 2007-02-07 | 2014-11-18 | Pom Wonderful Llc | Method and composition for producing a stable and deodorized form of pomegranate seed oil |
| CN101225448B (en) | 2008-01-29 | 2010-10-13 | 霍汉镇 | A process for reducing and eliminating solid waste emissions and turning them into useful substances in carbonation sugar factories |
| ES2364211B1 (en) * | 2010-02-16 | 2012-08-10 | Nanobiomatters Industries, S.L. | PROCEDURE FOR OBTAINING LAMINARY PHILOSILICATE PARTICLES WITH CONTROLLED SIZE AND PRODUCTS OBTAINED BY SUCH PROCESS. |
| CN102329693B (en) | 2011-08-12 | 2014-03-05 | 中国林业科学研究院林产化学工业研究所 | A kind of preparation method of high-quality lacquer wax fine product |
| CN102431073A (en) | 2011-10-28 | 2012-05-02 | 无锡清大天工塑木材料有限公司 | Crop straw dewaxing machine |
| CN102864015B (en) | 2012-06-18 | 2014-09-03 | 湖南省憨豆农林科技有限公司 | Environment-friendly extraction method of lacquer wax |
| WO2014066097A1 (en) * | 2012-10-23 | 2014-05-01 | Old Dominion University Research Foundation | Subcritical water assisted oil extraction and green coal production from oilseeds |
| CN203333621U (en) | 2013-05-22 | 2013-12-11 | 舒城县金禾油脂科技开发有限公司 | Vegetable wax extraction production line |
| US20170202895A1 (en) * | 2016-01-18 | 2017-07-20 | Kevin Anthony Hugh | Cannabis Pellets |
-
2015
- 2015-06-04 DK DK15731263.8T patent/DK3152282T3/en active
- 2015-06-04 MY MYPI2016704408A patent/MY178938A/en unknown
- 2015-06-04 ES ES15731263.8T patent/ES2694880T3/en active Active
- 2015-06-04 WO PCT/EP2015/062501 patent/WO2015185688A1/en not_active Ceased
- 2015-06-04 HR HRP20181836TT patent/HRP20181836T1/en unknown
- 2015-06-04 US US15/315,898 patent/US10723972B2/en active Active
- 2015-06-04 HU HUE15731263A patent/HUE040333T2/en unknown
- 2015-06-04 BR BR112016028455-0A patent/BR112016028455B1/en active IP Right Grant
- 2015-06-04 CN CN201580040918.1A patent/CN106574207A/en active Pending
- 2015-06-04 EP EP15731263.8A patent/EP3152282B1/en active Active
- 2015-06-04 PL PL15731263T patent/PL3152282T3/en unknown
-
2020
- 2020-06-18 US US16/905,386 patent/US11407961B2/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2275661A (en) * | 1939-07-17 | 1942-03-10 | Johnson & Son Inc S C | Wax extraction |
| US2275630A (en) * | 1939-07-17 | 1942-03-10 | Johnson & Son Inc S C | Wax powder refining |
| WO1995016013A1 (en) * | 1993-12-10 | 1995-06-15 | Pvp Sociedade Anônima | A process for the processing and production of carnauba wax |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020152178A1 (en) | 2019-01-22 | 2020-07-30 | Jena Trading Aps | Preparation of cellulose fibers |
| WO2021216663A1 (en) * | 2020-04-21 | 2021-10-28 | University Of Maryland, College Park | Extraction of delignified, cellulose-based fibers from natural plant material, and materials incorporating such fibers |
| US12624500B2 (en) | 2020-04-21 | 2026-05-12 | University Of Maryland, College Park | Extraction of delignified, cellulose-based fibers from natural plant material, and materials incorporating such fibers |
| US12624502B2 (en) | 2020-09-16 | 2026-05-12 | University Of Maryland, College Park | Lignocellulosic bioplastics and composites, and methods for forming and use thereof |
| WO2024251965A1 (en) | 2023-06-08 | 2024-12-12 | Inbicore Research, Development, Innovation Aps | Flame retardant composition and its preparation |
Also Published As
| Publication number | Publication date |
|---|---|
| ES2694880T3 (en) | 2018-12-27 |
| US11407961B2 (en) | 2022-08-09 |
| CN106574207A (en) | 2017-04-19 |
| PL3152282T3 (en) | 2019-02-28 |
| MY178938A (en) | 2020-10-23 |
| BR112016028455A2 (en) | 2017-08-22 |
| US20200318031A1 (en) | 2020-10-08 |
| EP3152282A1 (en) | 2017-04-12 |
| BR112016028455B1 (en) | 2021-12-28 |
| EP3152282B1 (en) | 2018-08-15 |
| US10723972B2 (en) | 2020-07-28 |
| HUE040333T2 (en) | 2019-02-28 |
| HRP20181836T1 (en) | 2019-02-08 |
| DK3152282T3 (en) | 2018-12-03 |
| US20170107451A1 (en) | 2017-04-20 |
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