WO2015185643A1 - Vacuum insulation panel with needle felt core - Google Patents
Vacuum insulation panel with needle felt core Download PDFInfo
- Publication number
- WO2015185643A1 WO2015185643A1 PCT/EP2015/062408 EP2015062408W WO2015185643A1 WO 2015185643 A1 WO2015185643 A1 WO 2015185643A1 EP 2015062408 W EP2015062408 W EP 2015062408W WO 2015185643 A1 WO2015185643 A1 WO 2015185643A1
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- WO
- WIPO (PCT)
- Prior art keywords
- fibers
- core
- large areas
- needle felt
- vacuum insulation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
- E04B1/803—Heat insulating elements slab-shaped with vacuum spaces included in the slab
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
- F16L59/06—Arrangements using an air layer or vacuum
- F16L59/065—Arrangements using an air layer or vacuum using vacuum
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
- F16L59/04—Arrangements using dry fillers, e.g. using slag wool
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
- F16L59/08—Means for preventing radiation, e.g. with metal foil
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/242—Slab shaped vacuum insulation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
- Y02B80/10—Insulation, e.g. vacuum or aerogel insulation
Definitions
- the invention relates to a vacuum insulation panel with a core of fibers and a sleeve in which the core is available in the evacuated condition, wherein the core comprises at least one needle felt with a plurality of fibers arranged predominantly in parallel to the large areas of the needle felt, and individual fibers at needling points which are arranged predominantly transversely to the large areas by a needling process and by which the fibers of the needle felt are fiber-mingled such that the needle felt is adapted to be handled as one element.
- Such vacuum insulation panels are characterized by good heat insulation properties with comparatively small insulation thickness. Therefore, they are used primarily in areas in which the space available is restricted. As examples, refrigerators, freezers or the like have to be mentioned. In addition, such vacuum insulation panels are, however, also used for the insulation of buildings.
- the known vacuum insulation panels have in common that they comprise a core of an open porous body which is adapted to be evacuated. This core is accommodated in a foil sleeve and is available under vacuum there. Thus, the gas heat conduction as well as the convection is largely prevented inside such a vacuum insulation panel, so that heat losses occur predominantly by solid body conduction and heat radiation.
- core materials different open porous materials are used, such as for example foamed polyurethane or polystyrene, precipitated silica, pyrogenic silica, or the like. Due to the very low solid body heat conduction, fibers are also usual as a core material. With the foil sleeves used, different modes of design are also common. Thus, composite plastic foils, e.g. in the form of a two-layer foil with a layer of HOPE of 150- 200 ⁇ and an aluminum layer of 6 to 20 ⁇ are frequently used.
- multilayer foils on a plastics basis are also known in which, for instance, several plastic foils of 20 to 50 ⁇ each are connected with one another by aluminizing, the layer thickness of which is typically less than 3 to 5 ⁇ each.
- the multi-layer foils on a plastics basis will also be referred to as composite plastic foils.
- Such composite plastic foils have the advantage of being to provide at low cost and to process with little effort.
- the gas-tight sealing of the foil sleeve can, as a rule, be performed without problems with plastic materials since appropriate welding seams and/or sealing seams can be produced without problems.
- composite plastic foils define relatively insignificant thermal bridges in the edge-side connection area. Due to the insufficient diffusion resistance, pure plastic foils play a role with niche applications only. They are basically unsuited for applications in which a useful life of the vacuum insulation panels of years or even decades is required, such as in the building sector.
- a disadvantage of such composite plastic foil sleeves is, however, that they are not completely gas-tight.
- the gas molecules penetrating in the course of time will lead to a rise of the inside pressure.
- Moisture that is also penetrating will lead to heat conduction in the interior of such vacuum insulation panels.
- the insulating effect may be reduced substantially in the long term.
- Another disadvantage of such plastic foil sleeves consists in the fact that they are relatively sensitive to mechanical damage. If such a mechanical damage occurs already during transportation and in the course of processing, the vacuum is directly lost and the insulating effect is largely abolished.
- foil sleeves on the basis of metal foils such as, for instance, stainless steel foils.
- metal foils are largely gas-tight, so that an almost unlimited lifetime can be achieved. Moreover, they offer high resistance to mechanical damage.
- the core serves as a support body, so that it is conventionally provided as a relatively dimensionally stable molded body. If a fiber material is used for the core, a fiber material is usually employed which does not contain any binder. Experience in practice has shown that negative effects are associated with the use of binders.
- organic binders If organic binders are used, they may disintegrate in the vacuum, so that the insulating effect then decreases due to increasing gas heat conduction. Although inorganic binders do not have this effect, they are difficult to handle and expensive. For this reason, one has proceeded to use binder-free mineral wool. It is known to compress it under thermal effect to form the core. This processing, however, is energy- intensive.
- An alternative are needled fiber elements in the form of so-called needle felts. They are as a rule of binder-free design and are subjected to a mechanical needling process for producing sufficient inherent stability to be handled as one element. The fibers thus mingle with one another within the needle felt.
- the fibers for such a needle felt are produced in a per se conventional manner by a defibration process of a mineral melting and are subsequently deposited on a collecting member.
- a primary fleece is formed in which the individual fibers are arranged predominantly in parallel to the large areas of the fleece. No binder is added to the fibers, but needling aids, in particular so-called finishes, may be added. Due to the lacking binder, the structural coherence in this primary fleece is restricted.
- a plurality of needles is then introduced into the primary fleece through the large areas at predetermined needling points. These needles comprise barbed hooks by which individual fibers are seized and taken along.
- the fibers pulled more deeply into the needle felt in this manner produce a fiber mingling of the fleece and arrange themselves predominantly transversely to the large areas.
- Such a needling process is, as a rule, performed as a double needling at both large areas so as to ensure the structural integrity of the needle felt produced in this manner.
- a vacuum insulation panel with a needle felt as a core has become known from CN 101 666 416 A.
- the needle felt comprises in the core an additional lamination on at least one large area, wherein this lamination is glued with organic glue and is additionally fastened by a needling step.
- Such a multi-layer core has the disadvantage that an organic binder is available in the vacuum insulation panel. This organic binder disintegrates over time, so that degassing takes place and the insulation effect deteriorates distinctly after a relatively short time already.
- a vacuum insulation panel with the features of claim 1. It is characterized in particular by the fact that a near-surface region at at least one large area of the core is substantially free from fibers arranged transversely to the large areas.
- the present invention is therefore based on the approach that, despite their fineness and their relatively small quantity, the ends of the fibers in the core which are arranged transversely to the large areas due to the needling process are also responsible for an aggravation of the insulating effect of a vacuum insulation panel.
- these fiber ends form quasi load peaks at the position of the sleeve which is in close contact therewith due to the vacuum, and damage same in a subtle manner. This is particularly the case if, for instance, dynamic strains appear. These may i.a. occur by a vibration of the object in which the vacuum insulation panel is incorporated, for instance, in a refrigerator or the like. Then, the fiber ends will gradually bore themselves into the sleeves and reduce its gas tightness. By the subtle loss of vacuum and/or the increase of inside pressure within the vacuum insulation panel related therewith, it will then lose its insulating effect quite considerably.
- the present invention now suggests on the basis of these assumptions a new configuration of the needle felt serving as a core such that substantially no fibers arranged transversely to the large areas are available at at least one large area.
- the risk of a subtle damage to the sleeve by such fibers does no longer exist at any rate at this large area. Consequently, the thermal insulation will be maintained in a reliable manner also in the long run.
- the lifetime of the vacuum insulation panel according to the invention increases substantially as compared to the state of the art.
- Another advantage of the needle felt designed in accordance with the invention consists in that the thermal bridges formed by the fibers relocated in the heat flow direction during the needling process will also be reduced.
- the vacuum insulation panel according to the invention has a better heat insulation property than conventional vacuum insulation panels with continuously needled needle felts.
- the needle felt serving as a core further comprises the fibers arranged transversely to the large areas in other regions and thus enables fiber mingling in the needle felt, so that it is adapted to be handled as one piece.
- Such a needle felt may readily be produced with per se conventional methods and devices by being needled on one side only and not throughout the thickness of the needle felt.
- a near-surface region at the large area opposite to the needling device will remain substantially free from relocated fibers and accordingly comprises predominantly only the fibers oriented in parallel to the large area which enfold a particularly good insulating effect.
- such a needle felt may be obtained in that it is needled on one side across the entire thickness.
- a gradient is produced due to a decreasing entrainment of fibers by the needles as the needles penetrate more deeply into the web to be needled.
- the desired fiber orientation may also be implemented.
- the near-surface region may also be substantially free from fibers arranged transversely to the large areas at both large areas of the core. Damage to the sleeve due to fibers oriented in this manner can then be avoided reliably on both large areas of the core. This further increases the lifetime of the vacuum insulation panel. Above all, it is possible to maintain the insulating effect for a very long time on a high level. Moreover, the insulating effect is particularly advantageous with such a further developed vacuum insulation panel since substantially no fibers in heat flow direction will then be available in both near-surface regions at the large areas of the core.
- the core is of two-layer design, wherein each layer consists of a needle felt in which a near-surface region at a large area is substantially free from fibers arranged transversely to the large areas, and wherein the two layers of needle felt are arranged relative to each other such that their large areas comprising in the near- surface region fibers arranged transversely to the large areas are facing each other.
- the vacuum insulation panel according to the invention is particularly simple to manufacture.
- two needle felts needled on one side down to a predetermined needling depth may be used and may be arranged on top of each other such that the cross-sectional areas substantially free from fibers arranged transversely to the large areas are eventually available outside on the core thus formed and are hence facing a sleeve.
- This can be done with little effort with respect to manufacturing technology.
- the fibers are inorganic fibers, an insulating material that is well approved in practice is resorted to.
- Such inorganic fibers are characterized by a particularly long lifetime and duration with respect to the insulating effect. Moreover, they are not inflammable.
- mineral wool in particular glass wool or rock wool, is used, or textile glass fibers are used.
- the core is of binder-free design. Then, the manufacturing thereof is facilitated distinctly, in particular as compared to the use of inorganic binders such as, for instance, soluble glass, which is also an absolutely feasible possibility for vacuum insulation panels.
- the binder-free design of the core makes an otherwise required complex handling of such binders obsolete, and the material costs are also reduced.
- the core does not comprise a lamination and yet provides a near-surface region at at least one large area of the core which is substantially free from fibers arranged transversely to the large areas, for instance, by using a needle felt needled on one side.
- a lamination wherein the problem of fixing of this lamination to the needle felt would then exist.
- binders wherein organic binders have to be avoided for vacuum insulation panels due to the problem of disintegration of the organic material.
- Inorganic binders for fixing the lamination on the needle felt are, however, a problem with respect to process technology, so that it is of advantage to refrain from such binders and hence from a lamination in general. It would, on the other hand, absolutely be possible to needle a lamination with the needle felt, but this would lead to a departure from the basic idea of the invention since fibers arranged transversely to the large areas which adhere directly to the foil would inevitably result.
- the use of a needle felt as a core for a vacuum insulation panel according to the invention is proposed in accordance with claim 9, wherein the needle felt comprises a plurality of fibers arranged predominantly in parallel to the large areas of the needle felt, and individual fibers at needling points which are arranged predominantly transversely to the large areas by a needling process and by which the fibers of the needle felt are fiber-mingled such that the needle felt is adapted to be handled as one element, and wherein a near-surface region at a large area is substantially free from fibers arranged transversely to the large areas.
- a needle felt needled only on one side down to a particular penetration depth can be used advantageously for forming the vacuum insulation panel according to the invention. This makes it possible to achieve the above-explained advantages.
- a use of two needle felts as a core for a vacuum insulation panel according to the invention is proposed, wherein the needle felts are each formed with a plurality of fibers arranged predominantly in parallel to the large areas of the needle felt, and individual fibers at needling points which are arranged predominantly transversely to the large areas by a needling process and by which the fibers of the needle felt are fiber-mingled such that the needle felt is adapted to be handled as one element, and wherein a respective near-surface region at one large area is substantially free from fibers arranged transversely to the large areas.
- the two needle felts are arranged relative to each other such that their large areas comprising in their near-surface region fibers arranged transversely to the large areas are facing each other.
- a core for a vacuum insulation panel which indeed comprises in its interior fibers arranged transversely to the large areas, but is free therefrom in the near-surface regions adjacent to a sleeve.
- a core quasi with three layers results, wherein a central layer comprises fibers arranged predominantly in parallel to the large areas of the needle felt and additionally fibers arranged transversely to the large areas, and wherein the two outer layers in the near-surface region at a respective large area of the core are free from fibers arranged transversely to the large areas and predominantly only comprise fibers arranged in parallel to the large areas of the needle felt.
- Fig. 1 a schematic illustration of a vacuum insulation panel in accordance with a first embodiment in section
- FIG. 2 a schematic illustration of a vacuum insulation panel in accordance with a second embodiment in section; and Fig. 3 a table relating to a comparative test of the heat conductivity of vacuum insulation panels in accordance with the invention as compared to a conventional vacuum insulation panel.
- Fig. 1 schematically illustrates a vacuum insulation panel 10 in accordance with a first embodiment in section. It comprises a sleeve 11 entirely enclosing a core 12.
- the sleeve 11 comprises two foil sections 11a and l ib which are welded to each other in lateral edge regions of the core 12 at projecting lateral edge portions.
- the sleeve 11 is designed as a composite plastic foil, here in the form of a two-layer foil of a HDPE with a thickness of 150 ⁇ and an aluminum layer of 6 ⁇ . Furthermore, a vacuum is available inside the sleeve 11 in which the inside pressure is set to approx. 0.01 mbar. Contrary to the schematic illustration in Fig. 1, the sleeve 11 is therefore in close contact with the core 12 in practice.
- the core 12 consists of a binder-free mineral wool, here glass wool. It is available as a needle felt which is needled on one side. It is of single- piece and ashlar-shaped design with two large areas parallel to each other and two lateral edge faces.
- the fibers inside the core 12 extend predominantly in parallel to the large areas of the needle felt and/or the core 12.
- the core 12 comprises individual fibers 12 arranged predominantly transversely to the large areas of the core 12 by means of a needling process. These fibers oriented transversely to the large areas are, however, viewed across the thickness of the core 12, distributed therein such that a near-surface region at a large area of the core 12 is substantially free from fibers arranged transversely to the large areas. In the illustration shown in Fig. 1 , the near-surface region without the fibers arranged transversely to the large areas is facing the foil section 1 la.
- the needle felt used as a core 12 is manufactured in that a binder-free primary fleece of mineral wool is needled on one side down to a predetermined needling depth, wherein this needling depth is smaller than the thickness of the primary fleece. From this primary fleece the individual needle felt elements can then be cut in length and in breadth. in the vacuum insulation panel illustrated in Fig. 1, significantly reduced strain of the foil section 1 l a by fibers arranged transversely to the large areas in the core 12 and/or their fiber ends in both near-surface regions does thus exist. The sleeve 1 1 is therefore less susceptible to damage in this place and can enfold its sealing effect for a longer duration.
- FIG. 2 illustrates a second embodiment of the invention.
- a vacuum insulation panel 20 illustrated here comprises a sleeve 21 entirely enclosing a core 22.
- the sleeve 21 is formed of two foil sections 21 a and 21b which are welded to each other at their lateral edges.
- This embodiment relates to the composite plastic foil of embodiment 1.
- Inside the sleeve 21 a vacuum is again available in which the inside pressure is set to approx. 0.01 mbar. Contrary to the schematic illustration in Fig. 2 the sleeve 21 is therefore in close contact with the core 22 in practice.
- the core 22 of the vacuum insulation panel 20, however, is of two-layer design and consists of two needle felts 22a and 22b in the second embodiment.
- the needle felts 22a and 22b have the same basic construction and are again fiber- mingled on one side only down to a particular penetration depth of the needles.
- both needle felts 22a and 22b each have a near-surface region at a large area which is substantially free from fibers arranged transversely to the large areas.
- fibers that are arranged predominantly in parallel to the large areas are available.
- the needle felts 22a and 22b resemble in the basic structure substantially to the respective individual needle felt serving as a core in the embodiment pursuant to Figure 1.
- a quasi three-layer core 22 which comprises a central layer with fibers arranged predominantly in parallel to the large areas of the core 22, and individual fibers transversely thereto, and two outside layers which are free from the fibers arranged transversely to the large areas and thus comprise quasi exclusively the fibers arranged in parallel to the large areas.
- the foil sections 21 a and 21b in the region of the large areas of the core 22 are thus substantially not subjected to any strain by fibers arranged transversely to the large areas of the core 22.
- the sleeve 21 it is possible for the sleeve 21 to enfold its protective effect permanently and to maintain in particular the vacuum inside the vacuum insulation panel 20 over a longer period.
- Fig. 3 illustrates the results of a comparative test for determining the heat conductivity ⁇ pursuant to EN 12667 (single plate device). Three vacuum insulation panels each having two layers of a needle felt core and manufactured and evacuated in the same manner were tested.
- the element 1 consisted of two layers of a conventional standard needle felt with a weight per unit area of 1600 g/m 2 with a product thickness of 20 mm.
- the reference sample having the design according to the invention, element 2 consisted of two layers of a needle felt with a weight per unit area of 2000 g/m 2 with a product thickness of 25 mm, while the other element 3 having the design according to the invention was formed of two layers of a needle felt with a weight per unit area of 2400 g/m 2 with a product thickness of 30 mm. All elements had a bulk density of 80 kg/m 3 .
- the element 1 was a standard needle felt with a full needling on both sides, as it has been used conventionally.
- the elements 2 and 3 consisted in analogy to the second embodiment of the invention pursuant to Fig. 2 of two needle felts arranged inside the sleeve such that the near-surface regions at the large areas of the core were substantially free from fibers arranged transversely to the large areas. All elements were enclosed with a composite plastic foil in the form of a two-layer foil of a HDPE with a thickness of 150 ⁇ and an aluminum layer of 6 ⁇ .
- the two devices 2 and 3 in accordance with the invention thus exhibited in the test a more permanent heat insulating effect for the long term than a vacuum insulation panel with a conventional needle felt.
- the core of the vacuum insulation panel may also be constructed of more than two layers or three layers. Layers being free from fibers arranged transversely to the large areas may alternate with other, needled layers. In the scope of the invention it is above all essential that a near-surface region at at least one large area of the core is substantially free from fibers arranged transversely to the large areas.
- the core with two layers such that a first layer consists of a needle felt needled on one side and only partially, so that a near-surface region is given there which is substantially free from fibers arranged transversely to the large areas, and that a second layer of a fiber layer with fibers which are predominantly of laminar orientation and which are not bound is arranged at the large area of the first layer without a binder, said second layer comprising fibers in the near- surface region which are arranged transversely to the large areas.
- sections which are free from fibers arranged transversely to the large areas can thus in the end also be formed at the near- surface regions of both large areas of the core.
- the sleeve of a stainless steel foil.
- Another kind of metal foil may also be used.
- the fibers arranged in the core may, alternatively or in supplement, also comprise organic fibers.
- fibers of a thermoplastic material are preferred, such as, for instance, of polyethylene, polyamide, or polypropylene.
- the core 12 and/or 22 is of binder- free design. If it is desired, for instance, for purposes of process technology, a binder that is not disintegrating in vacuum may, however, also be used. For this purpose, in particular inorganic binders such as, for instance, soluble glass are suited.
- the core has a lamination, wherein a binder not disintegrating in vacuum is then preferably used for fixing the lamination.
- the core comprises a getter material by which the lifetime of the vacuum insulation panel can be further increased.
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Abstract
The invention relates to a vacuum insulation panel (20) with a core (22) of fibers and a sleeve (21) in which the core (22) is available in the evacuated condition, wherein the core (22) comprises at least one needle felt with a plurality of fibers arranged predominantly in parallel to the large areas of the needle felt, and individual fibers at needling points which are arranged predominantly transversely to the large areas by a needling process and by which the fibers of the needle felt are fiber-mingled such that the needle felt is adapted to be handled as one element. The vacuum insulation panel (20) is characterized in that a near-surface region at at least one large area of the core (22) is substantially free from fibers arranged transversely to the large areas. Thus, a vacuum insulation panel (20) is obtained which maintains its insulating effect for a longer time than in the state of the art.
Description
Description
Vacuum Insulation Panel with Needle Felt Core
The invention relates to a vacuum insulation panel with a core of fibers and a sleeve in which the core is available in the evacuated condition, wherein the core comprises at least one needle felt with a plurality of fibers arranged predominantly in parallel to the large areas of the needle felt, and individual fibers at needling points which are arranged predominantly transversely to the large areas by a needling process and by which the fibers of the needle felt are fiber-mingled such that the needle felt is adapted to be handled as one element.
Such vacuum insulation panels are characterized by good heat insulation properties with comparatively small insulation thickness. Therefore, they are used primarily in areas in which the space available is restricted. As examples, refrigerators, freezers or the like have to be mentioned. In addition, such vacuum insulation panels are, however, also used for the insulation of buildings. The known vacuum insulation panels have in common that they comprise a core of an open porous body which is adapted to be evacuated. This core is accommodated in a foil sleeve and is available under vacuum there. Thus, the gas heat conduction as well as the convection is largely prevented inside such a vacuum insulation panel, so that heat losses occur predominantly by solid body conduction and heat radiation.
As core materials, different open porous materials are used, such as for example foamed polyurethane or polystyrene, precipitated silica, pyrogenic silica, or the like. Due to the very low solid body heat conduction, fibers are also usual as a core material. With the foil sleeves used, different modes of design are also common. Thus, composite plastic foils, e.g. in the form of a two-layer foil with a layer of HOPE of 150- 200 μπι and an aluminum layer of 6 to 20 μηι are frequently used. Furthermore, multilayer foils on a plastics basis are also known in which, for instance, several plastic foils
of 20 to 50 μηι each are connected with one another by aluminizing, the layer thickness of which is typically less than 3 to 5 μιη each. In the following, the multi-layer foils on a plastics basis will also be referred to as composite plastic foils. Such composite plastic foils have the advantage of being to provide at low cost and to process with little effort. In particular the gas-tight sealing of the foil sleeve can, as a rule, be performed without problems with plastic materials since appropriate welding seams and/or sealing seams can be produced without problems. Moreover, such composite plastic foils define relatively insignificant thermal bridges in the edge-side connection area. Due to the insufficient diffusion resistance, pure plastic foils play a role with niche applications only. They are basically unsuited for applications in which a useful life of the vacuum insulation panels of years or even decades is required, such as in the building sector.
A disadvantage of such composite plastic foil sleeves is, however, that they are not completely gas-tight. The gas molecules penetrating in the course of time will lead to a rise of the inside pressure. Moisture that is also penetrating will lead to heat conduction in the interior of such vacuum insulation panels. Thus, the insulating effect may be reduced substantially in the long term. Another disadvantage of such plastic foil sleeves consists in the fact that they are relatively sensitive to mechanical damage. If such a mechanical damage occurs already during transportation and in the course of processing, the vacuum is directly lost and the insulating effect is largely abolished.
An alternative are foil sleeves on the basis of metal foils such as, for instance, stainless steel foils. Such metal foils are largely gas-tight, so that an almost unlimited lifetime can be achieved. Moreover, they offer high resistance to mechanical damage.
A disadvantage of such metal foil sleeves is, however, that quite substantial thermal bridges occur in the edge region due to the high thermal conductivity of the metal. They cause a distinct reduction of the insulating effect. Moreover, such metal foils are expensive to provide and complex to process. In particular, the welding of such metal foil sleeves is associated with much more effort than is the case with plastic foils.
In the overall design of such vacuum insulation panels, the core serves as a support body, so that it is conventionally provided as a relatively dimensionally stable molded body. If a fiber material is used for the core, a fiber material is usually employed which does not contain any binder. Experience in practice has shown that negative effects are associated with the use of binders. If organic binders are used, they may disintegrate in the vacuum, so that the insulating effect then decreases due to increasing gas heat conduction. Although inorganic binders do not have this effect, they are difficult to handle and expensive. For this reason, one has proceeded to use binder-free mineral wool. It is known to compress it under thermal effect to form the core. This processing, however, is energy- intensive. An alternative are needled fiber elements in the form of so-called needle felts. They are as a rule of binder-free design and are subjected to a mechanical needling process for producing sufficient inherent stability to be handled as one element. The fibers thus mingle with one another within the needle felt.
The fibers for such a needle felt are produced in a per se conventional manner by a defibration process of a mineral melting and are subsequently deposited on a collecting member. In doing so, a primary fleece is formed in which the individual fibers are arranged predominantly in parallel to the large areas of the fleece. No binder is added to the fibers, but needling aids, in particular so-called finishes, may be added. Due to the lacking binder, the structural coherence in this primary fleece is restricted. In a subsequent needling process, a plurality of needles is then introduced into the primary fleece through the large areas at predetermined needling points. These needles comprise barbed hooks by which individual fibers are seized and taken along. The fibers pulled more deeply into the needle felt in this manner produce a fiber mingling of the fleece and arrange themselves predominantly transversely to the large areas. Such a needling process is, as a rule, performed as a double needling at both large areas so as to ensure the structural integrity of the needle felt produced in this manner.
An example of a vacuum insulation panel with a needle felt as a core has become known from CN 101 666 416 A. The needle felt comprises in the core an additional
lamination on at least one large area, wherein this lamination is glued with organic glue and is additionally fastened by a needling step. Such a multi-layer core, however, has the disadvantage that an organic binder is available in the vacuum insulation panel. This organic binder disintegrates over time, so that degassing takes place and the insulation effect deteriorates distinctly after a relatively short time already.
Another example of such a vacuum insulation panel has become known from EP 0 128 235 Al . The needle felt used here does not comprise any binder and is also fiber-mingled by a needling process. In practice it has turned out, however, that the insulating effect decreases over time with such a vacuum insulation panel, too, although no binder exists. The lifetime of such a vacuum insulation panel is thus surprisingly restricted.
In this respect it is also relevant that exactly core materials on the basis of fibers have very high demands on a permanent impermeability of the sleeve since such vacuum insulation panels suffer substantial loss of insulating effect with a relative low rise of the inside pressure already.
It is therefore an object of the invention to improve a vacuum insulation panel so that it maintains its insulating effect for a longer time than in the state of the art.
This object is solved by a vacuum insulation panel with the features of claim 1. It is characterized in particular by the fact that a near-surface region at at least one large area of the core is substantially free from fibers arranged transversely to the large areas.
The present invention is therefore based on the approach that, despite their fineness and their relatively small quantity, the ends of the fibers in the core which are arranged transversely to the large areas due to the needling process are also responsible for an aggravation of the insulating effect of a vacuum insulation panel.
Without being bound to a theory, the inventors assume that these fiber ends form quasi load peaks at the position of the sleeve which is in close contact therewith due to
the vacuum, and damage same in a subtle manner. This is particularly the case if, for instance, dynamic strains appear. These may i.a. occur by a vibration of the object in which the vacuum insulation panel is incorporated, for instance, in a refrigerator or the like. Then, the fiber ends will gradually bore themselves into the sleeves and reduce its gas tightness. By the subtle loss of vacuum and/or the increase of inside pressure within the vacuum insulation panel related therewith, it will then lose its insulating effect quite considerably.
The present invention now suggests on the basis of these assumptions a new configuration of the needle felt serving as a core such that substantially no fibers arranged transversely to the large areas are available at at least one large area. Thus, the risk of a subtle damage to the sleeve by such fibers does no longer exist at any rate at this large area. Consequently, the thermal insulation will be maintained in a reliable manner also in the long run. Hence, the lifetime of the vacuum insulation panel according to the invention increases substantially as compared to the state of the art.
Another advantage of the needle felt designed in accordance with the invention consists in that the thermal bridges formed by the fibers relocated in the heat flow direction during the needling process will also be reduced. Thus, already after its manufacturing the vacuum insulation panel according to the invention has a better heat insulation property than conventional vacuum insulation panels with continuously needled needle felts.
At the same time, the needle felt serving as a core further comprises the fibers arranged transversely to the large areas in other regions and thus enables fiber mingling in the needle felt, so that it is adapted to be handled as one piece.
Such a needle felt may readily be produced with per se conventional methods and devices by being needled on one side only and not throughout the thickness of the needle felt. Thus, a near-surface region at the large area opposite to the needling device will remain substantially free from relocated fibers and accordingly comprises predominantly
only the fibers oriented in parallel to the large area which enfold a particularly good insulating effect.
Alternatively, such a needle felt may be obtained in that it is needled on one side across the entire thickness. In this case, too, a gradient is produced due to a decreasing entrainment of fibers by the needles as the needles penetrate more deeply into the web to be needled. Thus, the desired fiber orientation may also be implemented.
Advantageous further developments of the vacuum insulation panel according to the invention are the subject matter of the dependent claims 2 to 8.
Thus, the near-surface region may also be substantially free from fibers arranged transversely to the large areas at both large areas of the core. Damage to the sleeve due to fibers oriented in this manner can then be avoided reliably on both large areas of the core. This further increases the lifetime of the vacuum insulation panel. Above all, it is possible to maintain the insulating effect for a very long time on a high level. Moreover, the insulating effect is particularly advantageous with such a further developed vacuum insulation panel since substantially no fibers in heat flow direction will then be available in both near-surface regions at the large areas of the core.
In this respect it is possible that the core is of two-layer design, wherein each layer consists of a needle felt in which a near-surface region at a large area is substantially free from fibers arranged transversely to the large areas, and wherein the two layers of needle felt are arranged relative to each other such that their large areas comprising in the near- surface region fibers arranged transversely to the large areas are facing each other. In this way, the vacuum insulation panel according to the invention is particularly simple to manufacture. For this purpose, for instance, two needle felts needled on one side down to a predetermined needling depth, but not fully, may be used and may be arranged on top of each other such that the cross-sectional areas substantially free from fibers arranged transversely to the large areas are eventually available outside on the core thus formed and are hence facing a sleeve. This can be done with little effort with respect to manufacturing technology.
It is of further advantage to use a sleeve of a composite plastic foil or the like. Since in the vacuum insulation panel according to the invention the core comprises at at least one large area substantially no fibers available transversely to the large area and hence to the sleeve, less robust sleeves that are more susceptible to mechanical strain than metal foils may readily also be used. This improves efficiency during the manufacturing of the vacuum insulation panels according to the invention and reduces in particular the manufacturing costs. At the same time, when using composite plastic foils, additional thermal bridges by the welded side edges of the sleeve, as they exist with metal foils, are also avoided. The insulating properties of the vacuum insulation panel according to the invention are thus further improved.
If the fibers are inorganic fibers, an insulating material that is well approved in practice is resorted to. Such inorganic fibers are characterized by a particularly long lifetime and duration with respect to the insulating effect. Moreover, they are not inflammable. Preferably, mineral wool, in particular glass wool or rock wool, is used, or textile glass fibers are used.
It is of further advantage if the core is of binder-free design. Then, the manufacturing thereof is facilitated distinctly, in particular as compared to the use of inorganic binders such as, for instance, soluble glass, which is also an absolutely feasible possibility for vacuum insulation panels. The binder-free design of the core makes an otherwise required complex handling of such binders obsolete, and the material costs are also reduced.
Moreover, it is also possible that the core does not comprise a lamination and yet provides a near-surface region at at least one large area of the core which is substantially free from fibers arranged transversely to the large areas, for instance, by using a needle felt needled on one side. This would theoretically also be possible by a lamination, wherein the problem of fixing of this lamination to the needle felt would then exist. This is, on the one hand, possible by the use of binders, wherein organic binders have to be avoided for vacuum insulation panels due to the problem of disintegration of the organic
material. Inorganic binders for fixing the lamination on the needle felt are, however, a problem with respect to process technology, so that it is of advantage to refrain from such binders and hence from a lamination in general. It would, on the other hand, absolutely be possible to needle a lamination with the needle felt, but this would lead to a departure from the basic idea of the invention since fibers arranged transversely to the large areas which adhere directly to the foil would inevitably result. In accordance with a further aspect of the present invention the use of a needle felt as a core for a vacuum insulation panel according to the invention is proposed in accordance with claim 9, wherein the needle felt comprises a plurality of fibers arranged predominantly in parallel to the large areas of the needle felt, and individual fibers at needling points which are arranged predominantly transversely to the large areas by a needling process and by which the fibers of the needle felt are fiber-mingled such that the needle felt is adapted to be handled as one element, and wherein a near-surface region at a large area is substantially free from fibers arranged transversely to the large areas.
Thus, a needle felt needled only on one side down to a particular penetration depth can be used advantageously for forming the vacuum insulation panel according to the invention. This makes it possible to achieve the above-explained advantages.
In accordance with claim 10, a use of two needle felts as a core for a vacuum insulation panel according to the invention is proposed, wherein the needle felts are each formed with a plurality of fibers arranged predominantly in parallel to the large areas of the needle felt, and individual fibers at needling points which are arranged predominantly transversely to the large areas by a needling process and by which the fibers of the needle felt are fiber-mingled such that the needle felt is adapted to be handled as one element, and wherein a respective near-surface region at one large area is substantially free from fibers arranged transversely to the large areas. The two needle felts are arranged relative to each other such that their large areas comprising in their near-surface region fibers arranged transversely to the large areas are facing each other.
It is thus possible with low effort with respect to manufacturing technology to provide, by a simple, but purposeful combination of two needle felts needled on one side, a core for a vacuum insulation panel which indeed comprises in its interior fibers arranged transversely to the large areas, but is free therefrom in the near-surface regions adjacent to a sleeve. Thus, a core quasi with three layers results, wherein a central layer comprises fibers arranged predominantly in parallel to the large areas of the needle felt and additionally fibers arranged transversely to the large areas, and wherein the two outer layers in the near-surface region at a respective large area of the core are free from fibers arranged transversely to the large areas and predominantly only comprise fibers arranged in parallel to the large areas of the needle felt. Thus, a subtle damage to the sleeve can be reduced in a particularly good manner. Moreover, an improved insulating effect is achieved, which may also be maintained for a particularly long time due to the above- explained effects.
If a larger product thickness is required, further insulation layers may be applied between the two needle felts needled on one side, which may in turn not affect the vacuum, for instance, by degasing, binder disintegration, entry of moisture, or the like. Needle felts needled on one side or on both sides are particularly preferred.
The invention will be explained in detail in the following in embodiments by means of a drawing with three Figures. There show:
Fig. 1 a schematic illustration of a vacuum insulation panel in accordance with a first embodiment in section;
Fig. 2 a schematic illustration of a vacuum insulation panel in accordance with a second embodiment in section; and Fig. 3 a table relating to a comparative test of the heat conductivity of vacuum insulation panels in accordance with the invention as compared to a conventional vacuum insulation panel.
Fig. 1 schematically illustrates a vacuum insulation panel 10 in accordance with a first embodiment in section. It comprises a sleeve 11 entirely enclosing a core 12. The sleeve 11 comprises two foil sections 11a and l ib which are welded to each other in lateral edge regions of the core 12 at projecting lateral edge portions. In the instant embodiment, the sleeve 11 is designed as a composite plastic foil, here in the form of a two-layer foil of a HDPE with a thickness of 150 μηι and an aluminum layer of 6 μιη. Furthermore, a vacuum is available inside the sleeve 11 in which the inside pressure is set to approx. 0.01 mbar. Contrary to the schematic illustration in Fig. 1, the sleeve 11 is therefore in close contact with the core 12 in practice.
In the instant embodiment, the core 12 consists of a binder-free mineral wool, here glass wool. It is available as a needle felt which is needled on one side. It is of single- piece and ashlar-shaped design with two large areas parallel to each other and two lateral edge faces.
The fibers inside the core 12 extend predominantly in parallel to the large areas of the needle felt and/or the core 12. The core 12 comprises individual fibers 12 arranged predominantly transversely to the large areas of the core 12 by means of a needling process. These fibers oriented transversely to the large areas are, however, viewed across the thickness of the core 12, distributed therein such that a near-surface region at a large area of the core 12 is substantially free from fibers arranged transversely to the large areas. In the illustration shown in Fig. 1 , the near-surface region without the fibers arranged transversely to the large areas is facing the foil section 1 la.
The needle felt used as a core 12 is manufactured in that a binder-free primary fleece of mineral wool is needled on one side down to a predetermined needling depth, wherein this needling depth is smaller than the thickness of the primary fleece. From this primary fleece the individual needle felt elements can then be cut in length and in breadth.
in the vacuum insulation panel illustrated in Fig. 1, significantly reduced strain of the foil section 1 l a by fibers arranged transversely to the large areas in the core 12 and/or their fiber ends in both near-surface regions does thus exist. The sleeve 1 1 is therefore less susceptible to damage in this place and can enfold its sealing effect for a longer duration.
Fig. 2 illustrates a second embodiment of the invention. A vacuum insulation panel 20 illustrated here comprises a sleeve 21 entirely enclosing a core 22. Like in the first embodiment, the sleeve 21 is formed of two foil sections 21 a and 21b which are welded to each other at their lateral edges. This embodiment relates to the composite plastic foil of embodiment 1. Inside the sleeve 21 a vacuum is again available in which the inside pressure is set to approx. 0.01 mbar. Contrary to the schematic illustration in Fig. 2 the sleeve 21 is therefore in close contact with the core 22 in practice. The core 22 of the vacuum insulation panel 20, however, is of two-layer design and consists of two needle felts 22a and 22b in the second embodiment.
The needle felts 22a and 22b have the same basic construction and are again fiber- mingled on one side only down to a particular penetration depth of the needles. Thus, both needle felts 22a and 22b each have a near-surface region at a large area which is substantially free from fibers arranged transversely to the large areas. Here, like in the other regions across the thickness of the needle felts 22a and 22b, fibers that are arranged predominantly in parallel to the large areas are available. The needle felts 22a and 22b resemble in the basic structure substantially to the respective individual needle felt serving as a core in the embodiment pursuant to Figure 1.
As may be taken clearly from Fig. 2, the two needle felts 22a and 22b are arranged relative to each other such that those large areas are facing each other and are in contact with one another which comprise in their near-surface region the fibers arranged transversely to the large areas.
Thus, a quasi three-layer core 22 is provided which comprises a central layer with fibers arranged predominantly in parallel to the large areas of the core 22, and individual fibers transversely thereto, and two outside layers which are free from the fibers arranged transversely to the large areas and thus comprise quasi exclusively the fibers arranged in parallel to the large areas.
In the vacuum insulation panel 20 illustrated in Fig. 2, the foil sections 21 a and 21b in the region of the large areas of the core 22 are thus substantially not subjected to any strain by fibers arranged transversely to the large areas of the core 22. Thus, it is possible for the sleeve 21 to enfold its protective effect permanently and to maintain in particular the vacuum inside the vacuum insulation panel 20 over a longer period.
Fig. 3 illustrates the results of a comparative test for determining the heat conductivity λ pursuant to EN 12667 (single plate device). Three vacuum insulation panels each having two layers of a needle felt core and manufactured and evacuated in the same manner were tested.
The element 1 consisted of two layers of a conventional standard needle felt with a weight per unit area of 1600 g/m2 with a product thickness of 20 mm. The reference sample having the design according to the invention, element 2, consisted of two layers of a needle felt with a weight per unit area of 2000 g/m2 with a product thickness of 25 mm, while the other element 3 having the design according to the invention was formed of two layers of a needle felt with a weight per unit area of 2400 g/m2 with a product thickness of 30 mm. All elements had a bulk density of 80 kg/m3.
The element 1 was a standard needle felt with a full needling on both sides, as it has been used conventionally. The elements 2 and 3 consisted in analogy to the second embodiment of the invention pursuant to Fig. 2 of two needle felts arranged inside the sleeve such that the near-surface regions at the large areas of the core were substantially free from fibers arranged transversely to the large areas. All elements were enclosed with a composite plastic foil in the form of a two-layer foil of a HDPE with a thickness of 150 μη and an aluminum layer of 6 μηι.
Three days after the manufacturing of the three test elements a first measurement of the heat conductivity (measurement 1) was performed in which a slightly better heat conductivity, which lies in the scope of measurement accuracy, though, was determined for the elements 2 and 3 in accordance with the invention as compared to element 1 in accordance with the state of the art. The second measurement was performed after about two months of storage at environmental conditions (measurement 2). No change in heat conductivity λ was exhibited here. Then, the samples were subject to a first artificial aging, 21 days at 80°C in the climate cabinet, corresponding roughly to a period of three years. Here, a distinctly larger increase in heat conductivity of the standard product according to element 1 was exhibited in the test as compared to the elements 2 and 3 designed in accordance with the invention (measurement 3).
This result was then confirmed after a second artificial aging, 39 days at 80°C in the climate cabinet, corresponding roughly to another six years, thus altogether about 9 years for the first and second agings in total. The heat conductivity had again increased distinctly in the standard product according to element 1 , with the distance to the elements 2 and 3 designed in accordance with the invention having increased even further (measurement 4).
The two devices 2 and 3 in accordance with the invention thus exhibited in the test a more permanent heat insulating effect for the long term than a vacuum insulation panel with a conventional needle felt.
In addition to the embodiments explained, the invention allows for further design approaches. Thus, the core of the vacuum insulation panel may also be constructed of more than two layers or three layers. Layers being free from fibers arranged transversely to the large areas may alternate with other, needled layers. In the scope of the invention it is above all
essential that a near-surface region at at least one large area of the core is substantially free from fibers arranged transversely to the large areas.
Furthermore, it is, for instance, also possible to form the core with two layers such that a first layer consists of a needle felt needled on one side and only partially, so that a near-surface region is given there which is substantially free from fibers arranged transversely to the large areas, and that a second layer of a fiber layer with fibers which are predominantly of laminar orientation and which are not bound is arranged at the large area of the first layer without a binder, said second layer comprising fibers in the near- surface region which are arranged transversely to the large areas. As a result of this, sections which are free from fibers arranged transversely to the large areas can thus in the end also be formed at the near- surface regions of both large areas of the core.
Moreover, it is also possible to form the sleeve of a stainless steel foil. Another kind of metal foil may also be used.
The fibers arranged in the core may, alternatively or in supplement, also comprise organic fibers. In particular, fibers of a thermoplastic material are preferred, such as, for instance, of polyethylene, polyamide, or polypropylene.
In the embodiments pursuant to Figs. 1 and 2 the core 12 and/or 22 is of binder- free design. If it is desired, for instance, for purposes of process technology, a binder that is not disintegrating in vacuum may, however, also be used. For this purpose, in particular inorganic binders such as, for instance, soluble glass are suited.
Moreover, it is also possible that the core has a lamination, wherein a binder not disintegrating in vacuum is then preferably used for fixing the lamination.
Additionally, it is also possible that the core comprises a getter material by which the lifetime of the vacuum insulation panel can be further increased.
Claims
1. A vacuum insulation panel (10; 20) with a core (12; 22) of fibers and a sleeve (1 1 ;
21) in which the core (12; 22) is available in the evacuated condition,
wherein the core (12; 22) comprises at least one needle felt with a plurality of fibers arranged predominantly in parallel to the large areas of the needle felt, and individual fibers at needling points which are arranged predominantly transversely to the large areas by a needling process and by which the fibers of the needle felt are fiber-mingled such that the needle felt is adapted to be handled as one element, characterized in that a near-surface region at at least one large area of the core (12; 22) is substantially free from fibers arranged transversely to the large areas.
2. The vacuum insulation panel according to claim 1, characterized in that the near- surface region at both large areas of the core (12; 22) is substantially free from fibers arranged transversely to the large areas.
3. The vacuum insulation panel according to claims 1 or 2, characterized in that the core (22) is of two-layer design, wherein each layer consists of a needle felt (22a, 22b) in which a near-surface region at a large area is substantially free from fibers arranged transversely to the large areas, and wherein the two layers of needle felt are arranged relative to each other such that their large areas comprising in their near-surface region fibers arranged transversely to the large areas are facing each other.
4. The vacuum insulation panel according to claim 3, characterized in that at least one further layer which does not affect the vacuum, in particular needle felts needled on one or on both sides, is arranged between the two layers of needle felt.
5. The vacuum insulation panel according to any of claims 1 to 4, characterized in that the sleeve is formed of a composite plastic foil.
6. The vacuum insulation panel according to any of claims 1 to 5, characterized in that the fibers are inorganic fibers, preferably mineral wool, particularly glass wool or rock wool, or textile glass fibers.
7. The vacuum insulation panel according to any of claims 1 to 6, characterized in that the core (12; 22) is designed to be binder-free.
8. The vacuum insulation panel according to any of claims 1 to 7, characterized in that the core (12; 22) does not comprise a lamination.
9. A use of a needle felt with a plurality of fibers arranged predominantly in parallel to the large areas of the needle felt, and individual fibers at needling points which are arranged predominantly transversely to the large areas by a needling process and by which the fibers of the needle felt are fiber-mingled such that the needle felt is adapted to be handled as one element, and wherein a near-surface region at one large area is substantially free from fibers arranged transversely to the large areas, as a core (12) for a vacuum insulation panel (10) according to any of claims 1 to 8.
10. A use of two needle felts (22a, 22b) each formed with a plurality of fibers arranged predominantly in parallel to the large areas of the needle felt, and individual fibers at needling points which are arranged predominantly transversely to the large areas by a needling process and by which the fibers of the needle felt are fiber-mingled such that the needle felt is adapted to be handled as one element, and wherein a respective near-surface region at one large area is substantially free from fibers arranged transversely to the large areas, as a core (22) for a vacuum insulation panel (20) according to any of claims 1 to 8, wherein the two needle felts (22a, 22b) are arranged relative to each other such that their large areas comprising in their near- surface region fibers arranged transversely to the large areas are facing each other.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102014107970.1A DE102014107970A1 (en) | 2014-06-05 | 2014-06-05 | Vacuum insulation panel with needle felt core |
| DE102014107970.1 | 2014-06-05 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2015185643A1 true WO2015185643A1 (en) | 2015-12-10 |
Family
ID=53373438
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP2015/062408 Ceased WO2015185643A1 (en) | 2014-06-05 | 2015-06-03 | Vacuum insulation panel with needle felt core |
Country Status (2)
| Country | Link |
|---|---|
| DE (1) | DE102014107970A1 (en) |
| WO (1) | WO2015185643A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017195329A1 (en) * | 2016-05-12 | 2017-11-16 | 三菱電機株式会社 | Vacuum heat-insulating material and manufacturing method therefor |
| CN111549920A (en) * | 2020-05-15 | 2020-08-18 | 中国科学院合肥物质科学研究院 | Core-film integrated powder core material vacuum insulation panel and preparation method thereof |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE202021002070U1 (en) | 2021-06-02 | 2021-06-22 | IfL Ingenieurbüro für Leichtbau GmbH & Co. KG | Device for covering glazed building openings |
| DE202023001276U1 (en) | 2023-06-08 | 2023-06-28 | Ifl Ingenieurbüro Für Leichtbau Gmbh & Co Kg | Vacuum insulation panel having a skin and a support core and using a metal foil |
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| EP0128235A1 (en) | 1983-06-14 | 1984-12-19 | Hitachi, Ltd. | Vacuum heat insulator |
| JPH0796563A (en) * | 1993-09-29 | 1995-04-11 | Sanyo Electric Co Ltd | Vacuum heat-insulating material |
| EP1669485A2 (en) * | 2003-09-03 | 2006-06-14 | Paramount Glass Manufacturing Co., Ltd. | Glass wool shaped article and method of formation thereof |
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| GB730114A (en) * | 1952-10-23 | 1955-05-18 | Gen Electric | Improvements in and relating to thermal insulation |
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| JP4703134B2 (en) * | 2003-07-28 | 2011-06-15 | 旭ファイバーグラス株式会社 | Manufacturing method of vacuum insulation core material |
| JP4713566B2 (en) * | 2007-12-28 | 2011-06-29 | シャープ株式会社 | Core material for vacuum heat insulating material, vacuum heat insulating material, and manufacturing method thereof |
| DE102008040367A1 (en) * | 2008-07-11 | 2010-02-25 | Evonik Degussa Gmbh | Component for the production of vacuum insulation systems |
| KR101286342B1 (en) * | 2010-08-17 | 2013-07-15 | (주)엘지하우시스 | Core material for vacuum insulation panel, method for fabricating the same and vacuum insulation panel using the same |
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2014
- 2014-06-05 DE DE102014107970.1A patent/DE102014107970A1/en not_active Withdrawn
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2015
- 2015-06-03 WO PCT/EP2015/062408 patent/WO2015185643A1/en not_active Ceased
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| EP0128235A1 (en) | 1983-06-14 | 1984-12-19 | Hitachi, Ltd. | Vacuum heat insulator |
| JPH0796563A (en) * | 1993-09-29 | 1995-04-11 | Sanyo Electric Co Ltd | Vacuum heat-insulating material |
| EP1669485A2 (en) * | 2003-09-03 | 2006-06-14 | Paramount Glass Manufacturing Co., Ltd. | Glass wool shaped article and method of formation thereof |
| WO2007061196A2 (en) * | 2005-11-22 | 2007-05-31 | Lg Electronics Inc. | Vacuum insulation panel and insulation structure of refrigerator using the same |
| CN101666416A (en) | 2008-09-03 | 2010-03-10 | 松下电器产业株式会社 | Vacuum insulating material core, manufacturing method thereof and vacuum insulating material |
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| WO2017195329A1 (en) * | 2016-05-12 | 2017-11-16 | 三菱電機株式会社 | Vacuum heat-insulating material and manufacturing method therefor |
| US20190170288A1 (en) * | 2016-05-12 | 2019-06-06 | Mitsubishi Electric Corporation | Vacuum heat insulator and method of manufacturing the same |
| US10883647B2 (en) | 2016-05-12 | 2021-01-05 | Mitsubishi Electric Corporation | Vacuum heat insulator and method of manufacturing the same |
| CN111549920A (en) * | 2020-05-15 | 2020-08-18 | 中国科学院合肥物质科学研究院 | Core-film integrated powder core material vacuum insulation panel and preparation method thereof |
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| Publication number | Publication date |
|---|---|
| DE102014107970A1 (en) | 2015-12-17 |
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