WO2015181523A1 - Laminate for forming a package - Google Patents

Laminate for forming a package Download PDF

Info

Publication number
WO2015181523A1
WO2015181523A1 PCT/GB2015/051409 GB2015051409W WO2015181523A1 WO 2015181523 A1 WO2015181523 A1 WO 2015181523A1 GB 2015051409 W GB2015051409 W GB 2015051409W WO 2015181523 A1 WO2015181523 A1 WO 2015181523A1
Authority
WO
WIPO (PCT)
Prior art keywords
adhesive
layer
flow channel
package
laminate
Prior art date
Application number
PCT/GB2015/051409
Other languages
French (fr)
Inventor
Mark Shaw
John Dixon
Original Assignee
Parkside Flexibles (Europe) Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Parkside Flexibles (Europe) Limited filed Critical Parkside Flexibles (Europe) Limited
Priority to EP15725402.0A priority Critical patent/EP3148794A1/en
Publication of WO2015181523A1 publication Critical patent/WO2015181523A1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/263Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer having non-uniform thickness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D77/00Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
    • B65D77/22Details
    • B65D77/225Pressure relief-valves incorporated in a container wall, e.g. valves comprising at least one elastic element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/266Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/06Interconnection of layers permitting easy separation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/20Inorganic coating
    • B32B2255/205Metallic coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/724Permeability to gases, adsorption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2553/00Packaging equipment or accessories not otherwise provided for

Definitions

  • This disclosure relates to a wrapper for forming a package.
  • a conventional way of packaging cigarettes is to wrap the cigarettes within a foil paper, with the foil paper lying within a card box.
  • a plastic wrapper may surround the card box. The plastic wrapper is typically discarded when the pack is first opened, and provides an indication that the pack has not previously been opened.
  • cigarettes have been packaged with a multi-layer laminate wrapper.
  • the laminate wrapper can be provided with a resealable opening.
  • the laminate wrapper can be provided within a card box or can be provided around the outside of a card frame. The laminate can remain in place after the package has been opened.
  • a furtherway of preserving the contents of a package is by removing some, or all, of the atmospheric air from the interior of the package.
  • the interior of the package can be pressurised with an inert gas (e.g. nitrogen) or can be sealed at a sub-atmospheric pressure.
  • the package can comprise a valve to maintain a pressure differential between the interior of the package and the exterior of the package.
  • a laminate for forming a package comprising a first layer; a second layer; a first adhesive layer between the first layer and the second layer; a first opening in the first layer; a second opening in the second layer at a position laterally offset from the first opening; a flow channel between the openings which is openable and closable in response to a pressure differential.
  • the first adhesive layer may comprise a resealable adhesive where the flow channel is formed.
  • the first adhesive layer may comprise a resealable adhesive having a first tack strength where the flow channel is formed and a resealable adhesive having a second tack strength where the flow channel is not formed, wherein the first tack strength is lower than the second tack strength.
  • the first adhesive layer may comprise a first thickness of adhesive where the flow channel is formed and a second thickness of adhesive where the flow channel is not formed, wherein the first thickness is less than the second thickness.
  • the first adhesive layer may comprise a resealable adhesive where the flow channel is formed and a permanent adhesive where the flow channel is not formed.
  • the first adhesive layer may comprise a region free of adhesive where the flow channel is formed and an adhesive where the flow channel is not formed.
  • the first adhesive layer may comprise one of a permanent adhesive and a resealable adhesive.
  • the laminate may further comprise a third layer, a second adhesive layer between the second layer and the third layer; and a third opening in the third layer.
  • the third opening in the second layer may be at a position laterally offset from the second opening and the laminate may further comprise a second flow channel between the second and third openings which is openable and closable in response to a pressure differential.
  • the second adhesive layer may comprise a resealable adhesive where the second flow channel is formed.
  • the second adhesive layer may comprise a resealable adhesive having a third tack strength where the second flow channel is formed; and a resealable adhesive having a fourth tack strength where the second flow channel is not formed, wherein the third tack strength is lower than the fourth tack strength.
  • the second adhesive layer may comprise a third thickness of adhesive where the second flow channel is formed; and a fourth thickness of adhesive where the second flow channel is not formed, wherein the third thickness is less than the fourth thickness.
  • the second adhesive layer may comprise a resealable adhesive where the second flow channel is formed; and a permanent adhesive where the second flow channel is not formed.
  • the second adhesive layer may comprise a region free of adhesive where the second flow channel is formed; and an adhesive where the second flow channel is not formed.
  • the second adhesive layer may comprise one of a permanent adhesive and a resealable adhesive.
  • One of the layers may be a foil layer or a metallised polymer layer.
  • a package comprising a laminate wrapper.
  • the package may further comprise a container for containing a quantity of a product, wherein the wrapper is an outer wrapper located around the container.
  • the wrapper may be located around a quantity of a product.
  • the package may further comprise a container with an openable portion, wherein the quantity of the wrapper- enclosed product is within the container and wherein the openable portion of the wrapper is located beneath the openable portion of the container.
  • the product may be a tobacco industry product.
  • a method of manufacturing a laminate for forming a package comprising: providing a first layer of sheet material; providing a second layer of sheet material; applying a first adhesive layer between the first layer and the second layer; forming a first opening in the first layer; forming a second opening in the second layer at a position laterally offset from the first opening; wherein the step of applying a first adhesive layer forms a flow channel between the openings which is openable and closable in response to a pressure differential.
  • An advantage of this laminate is that there is no need to provide a separate valve on the wrapper. Instead, a valve function is performed by the layers of the laminate wrapper used to form a package. This saves an additional valve fitting step, and machinery required to fit the valve to a laminate. It also has an advantage of reducing the quantity of materials required to form the package.
  • Figure 1 A shows an assembled package
  • Figure 1 B shows a container which fits within the package
  • Figure 1 C shows the assembled package in an opened state
  • Figure 2A shows a plan view of the outer wrapper of the package
  • Figure 2B shows a cross-section along A-A' of Figure 2A
  • Figure 2C shows a plan view of a second (inner) layer of Figure 2B;
  • Figure 2D shows a plan view of the adhesive layer between the first and second layers of Figure 2B;
  • Figure 3 shows a flow channel with a variable thickness of adhesive between layers
  • Figure 4A shows one example of a flow channel formed in a three-layer laminate
  • Figure 4B shows another example of a flow channel formed in a three-layer laminate
  • Figure 5 shows a production process using two types of adhesive
  • Figure 6 shows a production process using a variable thickness of adhesive
  • Figure 7 shows a web of laminate resulting from the process of Figure 5 or 6;
  • Figure 8 shows a method of packaging tobacco industry products.
  • Embodiments of the present invention are described below by way of example only. These examples represent the best ways of putting the invention into practice that are currently known to the Applicant although they are not the only ways in which this could be achieved.
  • the description sets forth the functions of the example and the sequence of steps for constructing and operating the example. However, the same or equivalent functions and sequences may be accomplished by different examples.
  • Figures 1A-1C show an example package 5.
  • the package in Figures 1A-1C is for tobacco industry products, such as cigarettes. More generally, a package can be provided for any type of packaged commodity.
  • the package 5 has a wrapper 10 of a flexible sheet material which has multiple layers. This will be described as a multi-layer laminate.
  • the package 5 also comprises a container 50 containing a quantity of tobacco industry products.
  • the container 50 is shown in Figure 1 B.
  • the wrapper 10 shown in Figure 1 A is wrapped around the container 50.
  • the container 50 can comprise, for example, a box, a frame or any other structure for containing the products.
  • the container may not enclose the products on all faces. For example, it may lack at least part of a top end face.
  • the container can be formed of card, a polymer material, or any other suitable material.
  • the material may be biodegradable.
  • the example container 50 shown in Figure 1 B has a front panel 51 , a back panel 52, two side panels 53, 54, a base 55 and a partial top panel 56.
  • a cut-out 58 is located in an upper central part of the front panel 51 and in a central part of the top panel 56. The cut-out 58 corresponds to the location of an openable portion 20 of the wrapper 10.
  • the outer wrapper 10 is sealed in an airtight manner (i.e. hermetically sealed) around the container 50.
  • the outer wrapper 10 shown in Figure 1A is intended to remain around the container after the package has been opened for the first time.
  • the outer wrapper 10 has an openable portion 20 which can be opened, by a user, to define an opening in the wrapper 20 to provide access to the cigarettes.
  • the openable portion 20 can be defined by a line of weakness 45 in at least one layer of the wrapper 10.
  • the openable portion 20 is a flap.
  • Figure 1 A shows the flap 20 in a closed configuration, in which the flap 20 seals the outer wrapper 10.
  • Figure 1C shows the flap 20 in an open configuration, in which the flap 20 is pulled back to allow access to the interior of the wrapper 10.
  • the flap 20 remains connected to the remainder of the wrapper 10 after the flap has been opened.
  • the container 50 has a cut-out 48 in a region corresponding to the location of the openable portion 20.
  • the openable portion 20 can be reclosable or resealable.
  • An advantage of this arrangement is that the products remain fresh after the package has been opened for the first time, as the outer wrapper 10 and the openable portion 20 continue to provide protection to the contents.
  • An advantage of providing a wrapper 10 around a container 50 is that the container can be a simpler, lower cost, item as it no longer forms the exterior of the package.
  • the exterior finish of the container can be a simpler, lower cost, finish (e.g. matt instead of glossy) and does not need to be printed.
  • the outer wrapper 10 also comprises a valve 30. There is no separate valve device fitted to the laminate. Instead, the function of a valve 30 is unitary with, or integral with, the laminate wrapper 10. There is no need to provide a separate valve, or to secure a separate valve to the wrapper.
  • Figure 1 A generally shows a possible location for the valve 30.
  • the valve 30 is openable and closable in response to a pressure differential across the layers of the laminate in the region where the valve is formed.
  • the pressure differential is between opposing sides of the laminate.
  • the valve 30 opens in response to a positive pressure differential (e.g. above a threshold value) between an interior of the package formed using the laminate and an exterior of the package formed using the laminate.
  • the valve 30 can close again in response to a pressure differential falling below a particular threshold value.
  • the valve 30 may close in response to the pressure differential between an interior of the package and an exterior of the package falling below a positive threshold value, or in response to a negative pressure differential, e.g. when the pressure surrounding the package is greater than the pressure within the package.
  • the valve 30 can be used to evacuate gas from the interior of the package when the package is placed in a low pressure chamber. Thereafter, the valve 30 maintains the interior of the package at a sub- atmospheric pressure and prevents air from entering the interior of the package. This can help to preserve the freshness of the packaged products, by reducing the amount of atmospheric air in contact with the packaged products.
  • some of the atmospheric air is evacuated from the interior of the package 5.
  • Some of the air within the package can be replaced by an inert gas, such as nitrogen, if desired, to further preserve freshness of the contents.
  • the valve 30 can be located anywhere on the package, such as on an end face of the package, on a front face, back face or side face of the package.
  • the valve may be limited to one planar surface of the package, or may extend around two (or more) planar surfaces of the package.
  • the valve may be re-used if needed, such that the interior of the package can be restored to a sub-atmospheric pressure after the package has first been opened.
  • the valve 30 functions as a one-way valve.
  • pressure is exerted on the valve area from within the package and a flow channel of the valve opens to release air from within the package.
  • external pressure is exerted on the valve area and the contents of the pack support the inner surface of the wrapper and prevent the flow channel of the valve from opening.
  • the container 50 provides support during a period when the interior of the wrapper is partially evacuated, and resists deformation of the package.
  • the outer wrapper 10 provides a hermetic seal between an interior of the package and an exterior of the package when the interior of the package is at a sub-atmospheric pressure.
  • Figures 2A-2D show a region of the laminate wrapper where the valve 30 is formed within the layers of the laminate wrapper 10.
  • Figure 2A shows the outside of the wrapper in plan view. The valve is hidden within the structure of the laminate layers. A small opening 35 is located on the outside of the package and another small opening 36 is located on the inside of the package.
  • Figure 2B shows a cross-section through the laminate, along line A-A' of Figure 2A where the valve 30 is formed.
  • Figure 2C shows the second (inner) layer 32 of the laminate in plan view.
  • Figure 2D shows an adhesive layer 33 in plan view. It is important to note that a function of a one-way valve is provided within the layers 31 , 32 of the laminate. There are no additional layers added to the laminate in the region of the laminate where the valve is formed. Layers 31 , 32 extend across the wrapper.
  • the laminate used for the wrapper 10 comprises a first layer 31 and a second layer 32.
  • the first layer 31 can be formed, for example, of a polymer material, such as a 20 micron orientated polypropylene (OPP).
  • the second layer 32 can be formed of a polymer material, which may be the same as the first outer layer, or a different polymer material.
  • the layers 31 , 32 are laminated using an adhesive layer 33. There are various possibilities for the adhesive used to laminate the layers 31 , 32 together. A first possibility is to secure the layers 31 , 32 together utilising a permanent lamination adhesive. In the region 34 of the laminate where the valve is formed, the permanent adhesive is not used.
  • a non-permanent adhesive such as a Pressure Sensitive Adhesive (PSA) can be used or no adhesive is used at all.
  • PSA Pressure Sensitive Adhesive
  • Another possibility is to secure the layers 31 , 32 together utilising a non-permanent lamination adhesive, such as a Pressure Sensitive Adhesive (PSA).
  • PSA Pressure Sensitive Adhesive
  • the non-permanent adhesive can be varied in some way. For example, a PSA having a weaker bond can be used, or a reduced amount of PSA can be used.
  • An opening 35 is provided in the first layer 31.
  • An opening 36 is provided in the second layer 32 at a position which is laterally offset from the opening 35 in the first layer 31.
  • a flow channel 34 is defined between the opening 35 and the opening 36.
  • the flow channel 34 can comprise a resealable adhesive, such as Pressure Sensitive Adhesive (PSA) which can seal the flow channel 34 until a pressure differential between an interior of the package and the exterior of the package exceeds a predetermined value.
  • PSA Pressure Sensitive Adhesive
  • gas can pass from the interior 15 of the wrapper to the exterior via the opening 36, the flow channel 34 and the opening 35 when there is a suitable pressure differential between the interior 15 and the exterior. Atmospheric pressure at sea level is around lOOOmbar.
  • the pressure within the package can be lower than atmospheric pressure.
  • An example non-limiting range of pressures within the package is 300-700mbar.
  • the valve of Figures 2A and 2B allows air to flow when the pressure within the wrapper 20 is greater than the pressure outside the wrapper by a predetermined amount. When the pressure within the wrapper 10 is lower than the pressure outside the wrapper by a predetermined amount, the flow channel will close and the interior space 15 is sealed.
  • Figure 2C shows the second layer 32 of the laminate in plan view.
  • Figure 2D shows the adhesive layer of the laminate in plan view, with adhesive patterned on top of the second layer 32.
  • the position of openings 35, 36 is shown for reference, but the openings are not formed in the layer shown in Figure 2C.
  • An area 34 defines the flow channel of the valve between openings 35, 36.
  • Area 34 can be left free of adhesive.
  • area 34 can comprise a non-permanent, resealable, adhesive such as PSA.
  • Area 34 can be an adhesive having a lower tack composition compared to the adhesive used across area 33.
  • area 34 can be an adhesive having the same tack composition compared to the adhesive used across area 33, but the thickness of adhesive can be reduced in area 34 compared to area 33.
  • Figure 3 shows an example of a valve 30 with a reduced thickness of adhesive in the region 34 of the fluid channel of the valve. Another possibility is to use a combination of different adhesive composition and thickness.
  • Figures 2A-2D show a simple case of a single flow channel 34 between openings 35, 36.
  • Each flow channel can have a respective pair of openings 35, 36.
  • flow channels may share a common opening.
  • each flow channel may have a respective opening 35 in the first layer 31 , and the flow channels may share a common opening 36 in the second layer (or vice versa).
  • a possible, non-limiting, range of layer thicknesses for duplex laminates incorporating the valve 30 is 20 micron (first layer)/20 micron (second layer) up to 40 micron (first layer)/100 micron (second layer), where the "first layer” can be the inner layer or the outer layer of the laminate.
  • the valve 30 shown in Figure 2B is one possible example of a one-way valve.
  • the valve 30 shown in Figures 2B and 3B is formed in a laminate with two-layers 31 , 32.
  • the laminate can comprise further layers.
  • Figures 4A and 4B show examples of valves formed in a laminate with three layers 31 , 32, 41.
  • a third layer 41 and a further adhesive layer 42 are provided in the laminate.
  • FIG 4A there is a third layer 41 adjacent layer 32 and a further adhesive layer 42 between the second layer 32 and the third layer 41.
  • a fluid channel of the valve is formed between the first layer 31 and the second layer 32. Opening 36 extends through the second layer 32 and the third layer 41.
  • Adhesive between the laminate layers which do not contain the fluid channel can be a permanent adhesive or a strong resealable adhesive (e.g. strong PSA). Another possibility (not shown) is for a second fluid channel between the other pair of laminate layers.
  • a second fluid flow channel can be provided between the second layer 32 and the third layer 41.
  • the position of the hole in the third layer 41 can be laterally offset from the hole in the second layer 32.
  • the region where the second fluid flow channel is formed can be left free of any adhesive, or can include a resealable adhesive (e.g. PSA) or a reduced thickness of resealable adhesive compared the rest of the adhesive layer.
  • the adhesive(s) used in the adhesive layer 42 can be the same, or can be different to, the adhesive(s) used for the other adhesive layer.
  • the relative strengths of the adhesive(s) used in the adhesive layer 42 can be the same, or can be different to, the relative strengths of the adhesive(s) used for the other adhesive layer.
  • the thicknesses of the adhesive used in the adhesive layer 42 can be the same, or can be different to, the thicknesses of the adhesive used for the other adhesive layer.
  • the intermediate layer (e.g. layer 41 in Figure 4A, 4B) can be a metal layer foil, such as an Aluminium foil.
  • a foil layer is particularly advantageous at providing a moisture barrier to maintain freshness.
  • the intermediate layer can be a metallised filmic layer, e.g. Polyethylene terephthalate (PET), oriented polypropylene (OPP), compostable polymer or any alternative metallic film.
  • PET Polyethylene terephthalate
  • OPP oriented polypropylene
  • compostable polymer or any alternative metallic film.
  • the outer wrapper 10 can incorporate a tear-off strip and the entire outer wrapper, or a part of the outer wrapper, can be disposed of when the package is first opened.
  • a possible location of the one-way valve 30 is within the tear-off strip on the outer wrapper.
  • the tear-off strip may be provided on the outer wrapper to provide evidence that the package has not been tampered with.
  • Figure 5 schematically shows a manufacturing process for producing a laminate with a valve integrated into the layers of the type where a different adhesive is used for the region where the valve is located.
  • a first (strong) adhesive is used for the region where the valve is not formed.
  • a second (weak) adhesive is used for the region where the valve is formed.
  • the process uses a quantity 101 (e.g. a roll) of sheet material of the first layer 31 and a quantity 103 of sheet material of the second layer 32.
  • the strong adhesive is applied to the first layer 31 in a region where the valve is not to be formed.
  • the weak adhesive is applied to the second layer 32 in a region where the valve is to be formed.
  • the first adhesive can be a permanent adhesive and the second adhesive can be a resealable adhesive (e.g. PSA). Alternatively, the first adhesive and the second adhesive can be different compositions of resealable adhesives having different tack strengths.
  • the laminate can be processed to form the openings 35, 36 of the valve in the laminate.
  • the openings can be formed by laser cutting or by a mechanical process. In a laser cutting process, a laser forms a cut using a wavelength which is tuned to a particular layer of the laminate.
  • the laminate can be processed to form any other cuts or other lines of weakness required in the laminate, such as a cut of line of weakness to define an openable portion of the wrapper.
  • Figure 6 schematically shows a manufacturing process for producing a laminate with a valve integrated into the layers of the type where a different thickness of adhesive is used for the region where the valve is located.
  • a first thickness of adhesive is used for the region where the valve is not formed.
  • a second, reduced, thickness of adhesive is used for the region where the valve is formed.
  • the process uses a quantity 101 (e.g. a roll) of sheet material of the first layer 31 and a quantity 103 of sheet material of the second layer 32.
  • the adhesive is applied to the first layer 31.
  • the adhesive is applied from an engraved gravure cylinder which delivers differing adhesive thickness areas to the layer 31.
  • the two layers 31 , 32 are brought together. Pressure is applied to seal the layers 31 , 32 together.
  • the resulting laminate is stored 106.
  • the laminate can be processed to form the openings 35, 36 of the valve in the laminate and to form any other cuts or other lines of weakness required in the laminate.
  • Figure 7 shows a web 120 of laminate for forming packages.
  • the web can result from one of the processes shown in Figure 5 or 6.
  • the web 120 comprises a plurality of laminate segments 121 , each for forming a package.
  • Each laminate segment 121 includes a valve 30 formed within the layers of the laminate structure and openings on respective sides of the web.
  • Each segment 121 can also include one or more lines of weakness for defining an openable portion of the package.
  • the web 120 is separated into the laminate segments 120 and each segment is used to form packages.
  • the laminate segment 121 may be used to form a sealed package. Packages may be formed by heat sealing, adhesive or any other techniques.
  • the package can be designed for any quantity of tobacco industry products and is not limited to standard shapes and sizes.
  • the lines of weakness described above may be formed by cutting a laminate material using lasers. Other cutting techniques may be utilised as appropriate, for example the cuts may be formed in the layers prior to lamination, or different cutting technologies may be used.
  • Figures 1A-1 C show a package where the wrapper 10 is sealed around the container 50.
  • the wrapper 10 can be located within a container, such as a conventional flip-top box.
  • the sheet is used as a wrapper.
  • the sheet can be used to form other types of package, such as a bag or pouch.
  • a method of packaging a commodity will now be described with reference to Figure 8.
  • a quantity of a commodity e.g. tobacco industry products such as cigarettes
  • a container such as a frame or box.
  • an outer wrapper is added around the container.
  • the outer wrapped is sealed, such as by induction heating or adhesive, to provide a hermetic seal between an interior of the package and an exterior of the package.
  • the interior of the package is partially evacuated to a sub-atmospheric pressure.
  • a one-way valve is provided in, or on, the outer wrapper, wherein the one-way valve is capable of maintaining a pressure differential between the interior of the package and the exterior of the package when the interior of the package is at the sub-atmospheric pressure.
  • the one-way valve can be provided as part of the wrapper.
  • One way of partially evacuating the interior of the package to a sub-atmospheric pressure comprises evacuating an environment surrounding the package to a sub-atmospheric pressure. This causes a pressure differential between the interior of the package and the surrounding environment (i.e. interior pressure higher than surrounding pressure). This causes air to flow out of the package, through the one-way valve. Subsequently, the package is moved to an environment with a normal atmospheric pressure. The one-way valve prevents air from flowing into the package, as the pressure within the package is lower than the pressure surrounding the package.
  • any reference to 'an' item refers to one or more of those items.
  • the term 'comprising' is used herein to mean including the method blocks or elements identified, but that such blocks or elements do not comprise an exclusive list and a method or apparatus may contain additional blocks or elements.

Abstract

A laminate for forming a package comprises a first layer (31), a second layer (32), a first adhesive layer (33) between the first layer (31) and the second layer (32), a first opening (35) in the first layer (31), a second opening (36) in the second layer (32) at a position laterally offset from the first opening (35), a flow channel (34) between the openings (35, 36) which is openable and closable in response to a pressure differential.

Description

LAMINATE FOR FORMING A PACKAGE
Technical Field
This disclosure relates to a wrapper for forming a package.
Background
It is desirable that packaged commodities remain fresh for consumption for as long as possible. Examples of commodities which are packaged to remain fresh are cigarettes and other tobacco industry products. A conventional way of packaging cigarettes is to wrap the cigarettes within a foil paper, with the foil paper lying within a card box. A plastic wrapper may surround the card box. The plastic wrapper is typically discarded when the pack is first opened, and provides an indication that the pack has not previously been opened.
More recently, cigarettes have been packaged with a multi-layer laminate wrapper. The laminate wrapper can be provided with a resealable opening. The laminate wrapper can be provided within a card box or can be provided around the outside of a card frame. The laminate can remain in place after the package has been opened.
A furtherway of preserving the contents of a package is by removing some, or all, of the atmospheric air from the interior of the package. The interior of the package can be pressurised with an inert gas (e.g. nitrogen) or can be sealed at a sub-atmospheric pressure. The package can comprise a valve to maintain a pressure differential between the interior of the package and the exterior of the package.
There is a requirement for alternative packaging which can help to preserve a packaged commodity.
Summary
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
There is provided a laminate for forming a package comprising a first layer; a second layer; a first adhesive layer between the first layer and the second layer; a first opening in the first layer; a second opening in the second layer at a position laterally offset from the first opening; a flow channel between the openings which is openable and closable in response to a pressure differential.
The first adhesive layer may comprise a resealable adhesive where the flow channel is formed. The first adhesive layer may comprise a resealable adhesive having a first tack strength where the flow channel is formed and a resealable adhesive having a second tack strength where the flow channel is not formed, wherein the first tack strength is lower than the second tack strength.
The first adhesive layer may comprise a first thickness of adhesive where the flow channel is formed and a second thickness of adhesive where the flow channel is not formed, wherein the first thickness is less than the second thickness.
The first adhesive layer may comprise a resealable adhesive where the flow channel is formed and a permanent adhesive where the flow channel is not formed.
The first adhesive layer may comprise a region free of adhesive where the flow channel is formed and an adhesive where the flow channel is not formed.
The first adhesive layer may comprise one of a permanent adhesive and a resealable adhesive.
The laminate may further comprise a third layer, a second adhesive layer between the second layer and the third layer; and a third opening in the third layer.
The third opening in the second layer may be at a position laterally offset from the second opening and the laminate may further comprise a second flow channel between the second and third openings which is openable and closable in response to a pressure differential.
The second adhesive layer may comprise a resealable adhesive where the second flow channel is formed.
The second adhesive layer may comprise a resealable adhesive having a third tack strength where the second flow channel is formed; and a resealable adhesive having a fourth tack strength where the second flow channel is not formed, wherein the third tack strength is lower than the fourth tack strength.
The second adhesive layer may comprise a third thickness of adhesive where the second flow channel is formed; and a fourth thickness of adhesive where the second flow channel is not formed, wherein the third thickness is less than the fourth thickness.
The second adhesive layer may comprise a resealable adhesive where the second flow channel is formed; and a permanent adhesive where the second flow channel is not formed.
The second adhesive layer may comprise a region free of adhesive where the second flow channel is formed; and an adhesive where the second flow channel is not formed. The second adhesive layer may comprise one of a permanent adhesive and a resealable adhesive.
One of the layers may be a foil layer or a metallised polymer layer.
There is also provided a package comprising a laminate wrapper.
The package may further comprise a container for containing a quantity of a product, wherein the wrapper is an outer wrapper located around the container.
The wrapper may be located around a quantity of a product. The package may further comprise a container with an openable portion, wherein the quantity of the wrapper- enclosed product is within the container and wherein the openable portion of the wrapper is located beneath the openable portion of the container.
The product may be a tobacco industry product.
There is also provided a method of manufacturing a laminate for forming a package comprising: providing a first layer of sheet material; providing a second layer of sheet material; applying a first adhesive layer between the first layer and the second layer; forming a first opening in the first layer; forming a second opening in the second layer at a position laterally offset from the first opening; wherein the step of applying a first adhesive layer forms a flow channel between the openings which is openable and closable in response to a pressure differential.
An advantage of this laminate is that there is no need to provide a separate valve on the wrapper. Instead, a valve function is performed by the layers of the laminate wrapper used to form a package. This saves an additional valve fitting step, and machinery required to fit the valve to a laminate. It also has an advantage of reducing the quantity of materials required to form the package.
The preferred features may be combined as appropriate, as would be apparent to a skilled person, and may be combined with any of the aspects of the invention.
Brief Description of the Drawings
Embodiments of the invention will be described, by way of example, with reference to the following drawings, in which:
Figure 1 A shows an assembled package;
Figure 1 B shows a container which fits within the package;
Figure 1 C shows the assembled package in an opened state;
Figure 2A shows a plan view of the outer wrapper of the package; Figure 2B shows a cross-section along A-A' of Figure 2A;
Figure 2C shows a plan view of a second (inner) layer of Figure 2B;
Figure 2D shows a plan view of the adhesive layer between the first and second layers of Figure 2B;
Figure 3 shows a flow channel with a variable thickness of adhesive between layers;
Figure 4A shows one example of a flow channel formed in a three-layer laminate;
Figure 4B shows another example of a flow channel formed in a three-layer laminate;
Figure 5 shows a production process using two types of adhesive;
Figure 6 shows a production process using a variable thickness of adhesive;
Figure 7 shows a web of laminate resulting from the process of Figure 5 or 6;
Figure 8 shows a method of packaging tobacco industry products.
Common reference numerals are used throughout the figures to indicate similar features.
Detailed Description
Embodiments of the present invention are described below by way of example only. These examples represent the best ways of putting the invention into practice that are currently known to the Applicant although they are not the only ways in which this could be achieved. The description sets forth the functions of the example and the sequence of steps for constructing and operating the example. However, the same or equivalent functions and sequences may be accomplished by different examples.
Figures 1A-1C show an example package 5. The package in Figures 1A-1C is for tobacco industry products, such as cigarettes. More generally, a package can be provided for any type of packaged commodity. The package 5 has a wrapper 10 of a flexible sheet material which has multiple layers. This will be described as a multi-layer laminate.
The package 5 also comprises a container 50 containing a quantity of tobacco industry products. The container 50 is shown in Figure 1 B. The wrapper 10 shown in Figure 1 A is wrapped around the container 50. The container 50 can comprise, for example, a box, a frame or any other structure for containing the products. The container may not enclose the products on all faces. For example, it may lack at least part of a top end face. The container can be formed of card, a polymer material, or any other suitable material. The material may be biodegradable. The example container 50 shown in Figure 1 B has a front panel 51 , a back panel 52, two side panels 53, 54, a base 55 and a partial top panel 56. A cut-out 58 is located in an upper central part of the front panel 51 and in a central part of the top panel 56. The cut-out 58 corresponds to the location of an openable portion 20 of the wrapper 10.
The outer wrapper 10 is sealed in an airtight manner (i.e. hermetically sealed) around the container 50. The outer wrapper 10 shown in Figure 1A is intended to remain around the container after the package has been opened for the first time. The outer wrapper 10 has an openable portion 20 which can be opened, by a user, to define an opening in the wrapper 20 to provide access to the cigarettes. The openable portion 20 can be defined by a line of weakness 45 in at least one layer of the wrapper 10. In this example, the openable portion 20 is a flap. Figure 1 A shows the flap 20 in a closed configuration, in which the flap 20 seals the outer wrapper 10. Figure 1C shows the flap 20 in an open configuration, in which the flap 20 is pulled back to allow access to the interior of the wrapper 10. The flap 20 remains connected to the remainder of the wrapper 10 after the flap has been opened. The container 50 has a cut-out 48 in a region corresponding to the location of the openable portion 20.
The openable portion 20 can be reclosable or resealable. An advantage of this arrangement is that the products remain fresh after the package has been opened for the first time, as the outer wrapper 10 and the openable portion 20 continue to provide protection to the contents. An advantage of providing a wrapper 10 around a container 50 is that the container can be a simpler, lower cost, item as it no longer forms the exterior of the package. For example, the exterior finish of the container can be a simpler, lower cost, finish (e.g. matt instead of glossy) and does not need to be printed.
The outer wrapper 10 also comprises a valve 30. There is no separate valve device fitted to the laminate. Instead, the function of a valve 30 is unitary with, or integral with, the laminate wrapper 10. There is no need to provide a separate valve, or to secure a separate valve to the wrapper. Figure 1 A generally shows a possible location for the valve 30.
The valve 30 is openable and closable in response to a pressure differential across the layers of the laminate in the region where the valve is formed. The pressure differential is between opposing sides of the laminate. For example, the valve 30 opens in response to a positive pressure differential (e.g. above a threshold value) between an interior of the package formed using the laminate and an exterior of the package formed using the laminate. The valve 30 can close again in response to a pressure differential falling below a particular threshold value. For example, the valve 30 may close in response to the pressure differential between an interior of the package and an exterior of the package falling below a positive threshold value, or in response to a negative pressure differential, e.g. when the pressure surrounding the package is greater than the pressure within the package. The valve 30 can be used to evacuate gas from the interior of the package when the package is placed in a low pressure chamber. Thereafter, the valve 30 maintains the interior of the package at a sub- atmospheric pressure and prevents air from entering the interior of the package. This can help to preserve the freshness of the packaged products, by reducing the amount of atmospheric air in contact with the packaged products. During packaging, some of the atmospheric air is evacuated from the interior of the package 5. Some of the air within the package can be replaced by an inert gas, such as nitrogen, if desired, to further preserve freshness of the contents. The valve 30 can be located anywhere on the package, such as on an end face of the package, on a front face, back face or side face of the package.
Another possible location for the valve is the openable portion 20. The valve may be limited to one planar surface of the package, or may extend around two (or more) planar surfaces of the package. The valve may be re-used if needed, such that the interior of the package can be restored to a sub-atmospheric pressure after the package has first been opened.
The valve 30 functions as a one-way valve. When the interior of the package is at a higher pressure than the exterior of the package, pressure is exerted on the valve area from within the package and a flow channel of the valve opens to release air from within the package. When the interior of the package is at a lower pressure than the exterior of the package, external pressure is exerted on the valve area and the contents of the pack support the inner surface of the wrapper and prevent the flow channel of the valve from opening.
The container 50 provides support during a period when the interior of the wrapper is partially evacuated, and resists deformation of the package. The outer wrapper 10 provides a hermetic seal between an interior of the package and an exterior of the package when the interior of the package is at a sub-atmospheric pressure.
Figures 2A-2D show a region of the laminate wrapper where the valve 30 is formed within the layers of the laminate wrapper 10. Figure 2A shows the outside of the wrapper in plan view. The valve is hidden within the structure of the laminate layers. A small opening 35 is located on the outside of the package and another small opening 36 is located on the inside of the package. Figure 2B shows a cross-section through the laminate, along line A-A' of Figure 2A where the valve 30 is formed. Figure 2C shows the second (inner) layer 32 of the laminate in plan view. Figure 2D shows an adhesive layer 33 in plan view. It is important to note that a function of a one-way valve is provided within the layers 31 , 32 of the laminate. There are no additional layers added to the laminate in the region of the laminate where the valve is formed. Layers 31 , 32 extend across the wrapper.
Referring to Figure 2B, the laminate used for the wrapper 10 comprises a first layer 31 and a second layer 32. The first layer 31 can be formed, for example, of a polymer material, such as a 20 micron orientated polypropylene (OPP). The second layer 32 can be formed of a polymer material, which may be the same as the first outer layer, or a different polymer material. The layers 31 , 32 are laminated using an adhesive layer 33. There are various possibilities for the adhesive used to laminate the layers 31 , 32 together. A first possibility is to secure the layers 31 , 32 together utilising a permanent lamination adhesive. In the region 34 of the laminate where the valve is formed, the permanent adhesive is not used. Instead, in the region 34 of the laminate where the valve 30 is formed, a non-permanent adhesive such as a Pressure Sensitive Adhesive (PSA) can be used or no adhesive is used at all. Another possibility is to secure the layers 31 , 32 together utilising a non-permanent lamination adhesive, such as a Pressure Sensitive Adhesive (PSA). In the region 34 of the laminate where the valve 30 is formed, the non-permanent adhesive can be varied in some way. For example, a PSA having a weaker bond can be used, or a reduced amount of PSA can be used. These options are described in more detail below.
An opening 35 is provided in the first layer 31. An opening 36 is provided in the second layer 32 at a position which is laterally offset from the opening 35 in the first layer 31. A flow channel 34 is defined between the opening 35 and the opening 36. The flow channel 34 can comprise a resealable adhesive, such as Pressure Sensitive Adhesive (PSA) which can seal the flow channel 34 until a pressure differential between an interior of the package and the exterior of the package exceeds a predetermined value. In use, gas can pass from the interior 15 of the wrapper to the exterior via the opening 36, the flow channel 34 and the opening 35 when there is a suitable pressure differential between the interior 15 and the exterior. Atmospheric pressure at sea level is around lOOOmbar. The pressure within the package can be lower than atmospheric pressure. An example non-limiting range of pressures within the package is 300-700mbar. The valve of Figures 2A and 2B allows air to flow when the pressure within the wrapper 20 is greater than the pressure outside the wrapper by a predetermined amount. When the pressure within the wrapper 10 is lower than the pressure outside the wrapper by a predetermined amount, the flow channel will close and the interior space 15 is sealed.
Figure 2C shows the second layer 32 of the laminate in plan view. Figure 2D shows the adhesive layer of the laminate in plan view, with adhesive patterned on top of the second layer 32. The position of openings 35, 36 is shown for reference, but the openings are not formed in the layer shown in Figure 2C. An area 34 defines the flow channel of the valve between openings 35, 36. Area 34 can be left free of adhesive. Alternatively, area 34 can comprise a non-permanent, resealable, adhesive such as PSA. Area 34 can be an adhesive having a lower tack composition compared to the adhesive used across area 33.
Alternatively, area 34 can be an adhesive having the same tack composition compared to the adhesive used across area 33, but the thickness of adhesive can be reduced in area 34 compared to area 33. Figure 3 shows an example of a valve 30 with a reduced thickness of adhesive in the region 34 of the fluid channel of the valve. Another possibility is to use a combination of different adhesive composition and thickness. Figures 2A-2D show a simple case of a single flow channel 34 between openings 35, 36. There can be multiple flow channels formed in the adhesive layer. Each flow channel can have a respective pair of openings 35, 36. Alternatively, flow channels may share a common opening. For example, each flow channel may have a respective opening 35 in the first layer 31 , and the flow channels may share a common opening 36 in the second layer (or vice versa).
A possible, non-limiting, range of layer thicknesses for duplex laminates incorporating the valve 30 is 20 micron (first layer)/20 micron (second layer) up to 40 micron (first layer)/100 micron (second layer), where the "first layer" can be the inner layer or the outer layer of the laminate.
The valve 30 shown in Figure 2B is one possible example of a one-way valve. The valve 30 shown in Figures 2B and 3B is formed in a laminate with two-layers 31 , 32. The laminate can comprise further layers.
Figures 4A and 4B show examples of valves formed in a laminate with three layers 31 , 32, 41. A third layer 41 and a further adhesive layer 42 are provided in the laminate. In Figure 4A there is a third layer 41 adjacent layer 32 and a further adhesive layer 42 between the second layer 32 and the third layer 41. In Figure 4A and Figure 4B a fluid channel of the valve is formed between the first layer 31 and the second layer 32. Opening 36 extends through the second layer 32 and the third layer 41. Adhesive between the laminate layers which do not contain the fluid channel can be a permanent adhesive or a strong resealable adhesive (e.g. strong PSA). Another possibility (not shown) is for a second fluid channel between the other pair of laminate layers. For example, in Figure 4A a second fluid flow channel can be provided between the second layer 32 and the third layer 41. The position of the hole in the third layer 41 can be laterally offset from the hole in the second layer 32. As with the first fluid flow channel, the region where the second fluid flow channel is formed can be left free of any adhesive, or can include a resealable adhesive (e.g. PSA) or a reduced thickness of resealable adhesive compared the rest of the adhesive layer. The adhesive(s) used in the adhesive layer 42 can be the same, or can be different to, the adhesive(s) used for the other adhesive layer. The relative strengths of the adhesive(s) used in the adhesive layer 42 can be the same, or can be different to, the relative strengths of the adhesive(s) used for the other adhesive layer. The thicknesses of the adhesive used in the adhesive layer 42 can be the same, or can be different to, the thicknesses of the adhesive used for the other adhesive layer.
In a three layer laminate, the intermediate layer (e.g. layer 41 in Figure 4A, 4B) can be a metal layer foil, such as an Aluminium foil. A foil layer is particularly advantageous at providing a moisture barrier to maintain freshness. Alternatively, the intermediate layer can be a metallised filmic layer, e.g. Polyethylene terephthalate (PET), oriented polypropylene (OPP), compostable polymer or any alternative metallic film. These can be a single layer without adhesive between the film and metal as they are generally produced by metal deposition. In a two layer laminate, one of the two layers can be a metallised filmic layer.
In one possible embodiment the outer wrapper 10 can incorporate a tear-off strip and the entire outer wrapper, or a part of the outer wrapper, can be disposed of when the package is first opened. A possible location of the one-way valve 30 is within the tear-off strip on the outer wrapper. The tear-off strip may be provided on the outer wrapper to provide evidence that the package has not been tampered with.
Figure 5 schematically shows a manufacturing process for producing a laminate with a valve integrated into the layers of the type where a different adhesive is used for the region where the valve is located. A first (strong) adhesive is used for the region where the valve is not formed. A second (weak) adhesive is used for the region where the valve is formed. The process uses a quantity 101 (e.g. a roll) of sheet material of the first layer 31 and a quantity 103 of sheet material of the second layer 32. At stage 102 the strong adhesive is applied to the first layer 31 in a region where the valve is not to be formed. At stage 104 the weak adhesive is applied to the second layer 32 in a region where the valve is to be formed. The first adhesive can be a permanent adhesive and the second adhesive can be a resealable adhesive (e.g. PSA). Alternatively, the first adhesive and the second adhesive can be different compositions of resealable adhesives having different tack strengths. At stage 105 the "wet" sides of the two layers 31 , 32 are brought together. Pressure is applied to seal the layers 31 , 32 together. The resulting laminate is stored 106. Before storage, the laminate can be processed to form the openings 35, 36 of the valve in the laminate. The openings can be formed by laser cutting or by a mechanical process. In a laser cutting process, a laser forms a cut using a wavelength which is tuned to a particular layer of the laminate. Before storage, the laminate can be processed to form any other cuts or other lines of weakness required in the laminate, such as a cut of line of weakness to define an openable portion of the wrapper.
Figure 6 schematically shows a manufacturing process for producing a laminate with a valve integrated into the layers of the type where a different thickness of adhesive is used for the region where the valve is located. A first thickness of adhesive is used for the region where the valve is not formed. A second, reduced, thickness of adhesive is used for the region where the valve is formed. The process uses a quantity 101 (e.g. a roll) of sheet material of the first layer 31 and a quantity 103 of sheet material of the second layer 32. At stage 110 the adhesive is applied to the first layer 31. The adhesive is applied from an engraved gravure cylinder which delivers differing adhesive thickness areas to the layer 31. At stage 105 the two layers 31 , 32 are brought together. Pressure is applied to seal the layers 31 , 32 together. The resulting laminate is stored 106. As with Figure 5, the laminate can be processed to form the openings 35, 36 of the valve in the laminate and to form any other cuts or other lines of weakness required in the laminate.
Figure 7 shows a web 120 of laminate for forming packages. The web can result from one of the processes shown in Figure 5 or 6. The web 120 comprises a plurality of laminate segments 121 , each for forming a package. Each laminate segment 121 includes a valve 30 formed within the layers of the laminate structure and openings on respective sides of the web. Each segment 121 can also include one or more lines of weakness for defining an openable portion of the package. At a packaging line, the web 120 is separated into the laminate segments 120 and each segment is used to form packages. The laminate segment 121 may be used to form a sealed package. Packages may be formed by heat sealing, adhesive or any other techniques.
The package can be designed for any quantity of tobacco industry products and is not limited to standard shapes and sizes.
The lines of weakness described above may be formed by cutting a laminate material using lasers. Other cutting techniques may be utilised as appropriate, for example the cuts may be formed in the layers prior to lamination, or different cutting technologies may be used.
Figures 1A-1 C show a package where the wrapper 10 is sealed around the container 50. In an alternative example, the wrapper 10 can be located within a container, such as a conventional flip-top box.
In Figures 1A and 1 C the sheet is used as a wrapper. The sheet can be used to form other types of package, such as a bag or pouch.
A method of packaging a commodity will now be described with reference to Figure 8. At step 701 a quantity of a commodity (e.g. tobacco industry products such as cigarettes) are fitted within a container, such as a frame or box. At step 702 an outer wrapper is added around the container. The outer wrapper comprises at least a single layer flexible sheet material. The outer wrapped is sealed, such as by induction heating or adhesive, to provide a hermetic seal between an interior of the package and an exterior of the package. At step 703 the interior of the package is partially evacuated to a sub-atmospheric pressure. A one-way valve is provided in, or on, the outer wrapper, wherein the one-way valve is capable of maintaining a pressure differential between the interior of the package and the exterior of the package when the interior of the package is at the sub-atmospheric pressure. The one-way valve can be provided as part of the wrapper. One way of partially evacuating the interior of the package to a sub-atmospheric pressure comprises evacuating an environment surrounding the package to a sub-atmospheric pressure. This causes a pressure differential between the interior of the package and the surrounding environment (i.e. interior pressure higher than surrounding pressure). This causes air to flow out of the package, through the one-way valve. Subsequently, the package is moved to an environment with a normal atmospheric pressure. The one-way valve prevents air from flowing into the package, as the pressure within the package is lower than the pressure surrounding the package.
It will be understood that the benefits and advantages described above may relate to one embodiment or may relate to several embodiments. The embodiments are not limited to those that solve any or all of the stated problems or those that have any or all of the stated benefits and advantages.
Any reference to 'an' item refers to one or more of those items. The term 'comprising' is used herein to mean including the method blocks or elements identified, but that such blocks or elements do not comprise an exclusive list and a method or apparatus may contain additional blocks or elements.
The steps of the methods described herein may be carried out in any suitable order, or simultaneously where appropriate. Additionally, individual blocks may be deleted from any of the methods without departing from the spirit and scope of the subject matter described herein. Aspects of any of the examples described above may be combined with aspects of any of the other examples described to form further examples without losing the effect sought.
It will be understood that the above description of a preferred embodiment is given by way of example only and that various modifications may be made by those skilled in the art. Although various embodiments have been described above with a certain degree of particularity, or with reference to one or more individual embodiments, those skilled in the art could make numerous alterations to the disclosed embodiments without departing from the spirit or scope of this invention.

Claims

Claims
1. A laminate for forming a package comprising:
a first layer;
a second layer;
a first adhesive layer between the first layer and the second layer;
a first opening in the first layer;
a second opening in the second layer at a position laterally offset from the first opening;
a flow channel between the openings which is openable and closable in response to a pressure differential.
2. A laminate according to claim 1 wherein the first adhesive layer comprises a resealable adhesive where the flow channel is formed.
3. A laminate according to claim 2 wherein the first adhesive layer comprises:
a resealable adhesive having a first tack strength where the flow channel is formed; and
a resealable adhesive having a second tack strength where the flow channel is not formed,
wherein the first tack strength is lower than the second tack strength.
4. A laminate according to claim 2 or 3 wherein the first adhesive layer comprises: a first thickness of adhesive where the flow channel is formed; and
a second thickness of adhesive where the flow channel is not formed,
wherein the first thickness is less than the second thickness.
5. A laminate according to claim 1 wherein the first adhesive layer comprises:
a resealable adhesive where the flow channel is formed; and
a permanent adhesive where the flow channel is not formed.
6. A laminate according to claim 1 wherein the first adhesive layer comprises:
a region free of adhesive where the flow channel is formed; and
an adhesive where the flow channel is not formed.
7. A laminate according to claim 6 wherein the first adhesive layer comprises one of: a permanent adhesive and a resealable adhesive.
8. A laminate according to any one of the preceding claims further comprising:
a third layer;
a second adhesive layer between the second layer and the third layer;
a third opening in the third layer.
9. A laminate according to claim 8 wherein the third opening in the second layer is at a position laterally offset from the second opening and the laminate further comprises a second flow channel between the second and third openings which is openable and closable in response to a pressure differential.
10. A laminate according to claim 9 wherein the second adhesive layer comprises a resealable adhesive where the second flow channel is formed.
11. A laminate according to claim 10 wherein the second adhesive layer comprises: a resealable adhesive having a third tack strength where the second flow channel is formed; and
a resealable adhesive having a fourth tack strength where the second flow channel is not formed,
wherein the third tack strength is lower than the fourth tack strength.
12. A laminate according to claim 10 or 1 1 wherein the second adhesive layer comprises: a third thickness of adhesive where the second flow channel is formed; and a fourth thickness of adhesive where the second flow channel is not formed, wherein the third thickness is less than the fourth thickness.
13. A laminate according to claim 9 wherein the second adhesive layer comprises:
a resealable adhesive where the second flow channel is formed; and
a permanent adhesive where the second flow channel is not formed.
14. A laminate according to claim 9 wherein the second adhesive layer comprises:
a region free of adhesive where the second flow channel is formed; and
an adhesive where the second flow channel is not formed.
15. A laminate according to claim 14 wherein the second adhesive layer comprises one of: a permanent adhesive and a resealable adhesive.
16. A laminate according to any one of the preceding claims wherein one of the layers is a foil layer or a metallised polymer layer.
17. A package comprising a laminate wrapper according to any one of the preceding claims.
18. A package according to claim 17 and further comprising a container for containing a quantity of a product, wherein the wrapper is an outer wrapper located around the container.
19. A package according to claim 17 wherein the wrapper is located around a quantity of a product, the package further comprising a container with an openable portion, wherein the quantity of the wrapper-enclosed product is within the container and wherein the openable portion of the wrapper is located beneath the openable portion of the container.
20. A package according to claim 18 or 19 wherein the product is a tobacco industry product.
21. A method of manufacturing a laminate for forming a package comprising:
providing a first layer of sheet material;
providing a second layer of sheet material;
applying a first adhesive layer between the first layer and the second layer;
forming a first opening in the first layer;
forming a second opening in the second layer at a position laterally offset from the first opening;
wherein the step of applying a first adhesive layer forms a flow channel between the openings which is openable and closable in response to a pressure differential.
22. A method according to claim 21 wherein the first adhesive layer comprises a resealable adhesive where the flow channel is formed.
23. A method according to claim 22 wherein the first adhesive layer comprises:
a resealable adhesive having a first tack strength where the flow channel is formed; and
a resealable adhesive having a second tack strength where the flow channel is not formed,
wherein the first tack strength is lower than the second tack strength.
24. A method according to claim 22 or 23 wherein the first adhesive layer comprises: a first thickness of adhesive where the flow channel is formed; and
a second thickness of adhesive where the flow channel is not formed, wherein the first thickness is less than the second thickness.
25. A method according to claim 21 wherein the first adhesive layer comprises:
a resealable adhesive where the flow channel is formed; and
a permanent adhesive where the flow channel is not formed.
26. A method according to claim 21 wherein the first adhesive layer comprises:
a region free of adhesive where the flow channel is formed; and
an adhesive where the flow channel is not formed.
27. A method according to claim 26 wherein the first adhesive layer comprises one of: a permanent adhesive and a resealable adhesive.
PCT/GB2015/051409 2014-05-27 2015-05-13 Laminate for forming a package WO2015181523A1 (en)

Priority Applications (1)

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EP15725402.0A EP3148794A1 (en) 2014-05-27 2015-05-13 Laminate for forming a package

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GB1409332.2 2014-05-27
GB1409332.2A GB2526548A (en) 2014-05-27 2014-05-27 Laminate for forming a package

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WO2015181523A1 true WO2015181523A1 (en) 2015-12-03

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GB2539493A (en) * 2015-06-19 2016-12-21 Parkside Flexibles (Europe) Ltd Compostable Laminates
GB2547890A (en) * 2016-02-23 2017-09-06 Parkside Flexibles (Europe) Ltd Package
CA3028271A1 (en) 2016-07-06 2018-01-11 O2I Ltd. One-way valve
SE543099C2 (en) * 2018-05-23 2020-10-06 A & R Carton Lund Ab Flexible membrane with valve
SE544358C2 (en) 2019-07-02 2022-04-19 A & R Carton Lund Ab Method of producing a packaging container and a packaging container

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EP0559598A1 (en) * 1992-03-03 1993-09-08 Danapak Holding A/S Foil for the production of a pack, as well as the method of manufacture and use of such a foil
WO1995029104A1 (en) * 1994-04-23 1995-11-02 Paktek Limited Insert for a beverage container
US20130284738A1 (en) * 2012-04-29 2013-10-31 Shlomo Uri HAIMI Sheet material with integrally formed one-way valve
GB2503738A (en) * 2012-07-06 2014-01-08 Parkside Flexibles Europ Ltd Laminate for forming a package

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US7004632B2 (en) * 2003-03-31 2006-02-28 The Glad Products Company Ventable storage bag
AU2005250421A1 (en) * 2004-05-27 2005-12-15 Perftech Inc. Packaging material and method for microwave and steam cooking of perishable food product
US20060008601A1 (en) * 2004-06-25 2006-01-12 Zeik Douglas B Flexible laminate having an integrated pressure release valve
AR046175A1 (en) * 2004-10-07 2005-11-30 Celomat S A A UNIDIRECTIONAL PRESSURE RELEASE VALVE APPLICABLE TO A CONTAINER CONTAINING A PRODUCT THAT ISSUING GASES, IN WHICH A FLUID HALF AND AN AIR BUBBLE COEXIST, AND A CONTAINER THAT INCLUDES THIS VALVE
US7874731B2 (en) * 2007-06-15 2011-01-25 S.C. Johnson Home Storage, Inc. Valve for a recloseable container

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EP0559598A1 (en) * 1992-03-03 1993-09-08 Danapak Holding A/S Foil for the production of a pack, as well as the method of manufacture and use of such a foil
WO1995029104A1 (en) * 1994-04-23 1995-11-02 Paktek Limited Insert for a beverage container
US20130284738A1 (en) * 2012-04-29 2013-10-31 Shlomo Uri HAIMI Sheet material with integrally formed one-way valve
GB2503738A (en) * 2012-07-06 2014-01-08 Parkside Flexibles Europ Ltd Laminate for forming a package

Non-Patent Citations (1)

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Title
See also references of EP3148794A1 *

Also Published As

Publication number Publication date
EP3148794A1 (en) 2017-04-05
GB2526548A (en) 2015-12-02
GB201409332D0 (en) 2014-07-09

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